WO2025005131A1 - Rubber composition for tires, and tire - Google Patents
Rubber composition for tires, and tire Download PDFInfo
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- WO2025005131A1 WO2025005131A1 PCT/JP2024/023162 JP2024023162W WO2025005131A1 WO 2025005131 A1 WO2025005131 A1 WO 2025005131A1 JP 2024023162 W JP2024023162 W JP 2024023162W WO 2025005131 A1 WO2025005131 A1 WO 2025005131A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/25—Incorporating silicon atoms into the molecule
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/28—Reaction with compounds containing carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L15/00—Compositions of rubber derivatives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L57/00—Compositions of unspecified polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C08L57/02—Copolymers of mineral oil hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
Definitions
- the present invention relates to a rubber composition for tires and a tire.
- Patent Document 1 Rubber compositions for tires that contain silica in order to improve performance have been known (for example, Patent Document 1).
- the present invention aims to provide a rubber composition for tires that exhibits excellent heat sagging resistance, circuit abrasion resistance, wet performance, and rolling performance when made into a tire, as well as a tire manufactured using the rubber composition for tires.
- the present inventors have found that the above-mentioned problems can be solved by using a specific modified conjugated diene rubber as the rubber component and optimizing the contents of silica and thermoplastic resin, etc., and have arrived at the present invention. That is, the present inventors have found that the above problems can be solved by the following configuration.
- a rubber composition comprising a rubber component (A) containing a modified conjugated diene rubber (A1), silica (B), and a softener (C) made of at least one selected from the group consisting of a thermoplastic resin and an oil,
- the modified conjugated diene rubber (A1) satisfies the following formula (1) and the following formula (2) and has a modifying group containing a nitrogen atom, a silicon atom and an oxygen atom adjacent thereto,
- the proportion of the modified conjugated diene rubber (A1) in the rubber component (A) is 25% by mass or more
- the glass transition temperature of the entire rubber component (A) is higher than ⁇ 80° C.
- an amount of the silica (B) per 100 parts by mass of the rubber component (A) is 80 parts by mass or more and 160 parts by mass or less; the content of the thermoplastic resin per 100 parts by mass of the rubber component (A) is 30 parts by mass or more and less than 80 parts by mass,
- a rubber composition for tires wherein a ratio of the thermoplastic resin to a total of the thermoplastic resin and the oil is 50 mass % or more.
- the modified conjugated diene rubber is subjected to gel permeation chromatography measurement using a differential refractive index detector and a viscosity detector as detectors.
- the weight average intrinsic viscosity obtained using the high molecular weight side portion of the peak of the chromatogram obtained by the viscosity detector, which is 10% of the total peak area, is defined as IVw 10% .
- the unit of weight average intrinsic viscosity is dL/g.
- St represents the proportion (mass%) of repeating units derived from styrene to the entire modified conjugated diene rubber
- Vn represents the proportion (mass%) of repeating units of 1,2-vinyl structure derived from conjugated diene to the entire modified conjugated diene rubber.
- the modified conjugated diene rubber (A1) is a star structure having three or more branches, at least one branch of which has a moiety derived from a vinyl monomer containing an alkoxysilyl group or a halosilyl group;
- thermoplastic resin comprises at least one selected from the group consisting of a terpene resin, a C5/C9 resin, a C9 resin, a DCPD resin, a DCPD/C9 resin, a hydrogenated C5/C9 resin, a hydrogenated C9 resin, a hydrogenated DCPD resin, and a hydrogenated DCPD/C9 resin.
- thermoplastic resin comprises at least one selected from the group consisting of a terpene resin, a C5/C9 resin, a C9 resin, a DCPD resin, a DCPD/C9 resin, a hydrogenated C5/C9 resin, a hydrogenated C9 resin, a hydrogenated DCPD resin, and a hydrogenated DCPD/C9 resin.
- thermoplastic resin per 100 parts by mass of the rubber component (A) is 50 parts by mass or more and less than 80 parts by mass
- the present invention can provide a rubber composition for tires that exhibits excellent heat sagging resistance, circuit abrasion resistance, wet performance, and rolling performance when made into a tire, as well as a tire manufactured using the rubber composition for tires.
- 1 is an example of a GPC chromatogram. 1 is a partial cross-sectional schematic view showing an example of an embodiment of a tire of the present invention.
- a numerical range expressed using “to” means a range that includes the numerical values before and after “to” as the lower and upper limits.
- each component may be used alone or in combination of two or more. When two or more components are used in combination, the content of the components refers to the total content unless otherwise specified.
- the heat sagging resistance, circuit abrasion resistance, wet performance, and rolling performance when made into a tire are also simply referred to as "heat sagging resistance,”"circuit abrasion resistance,””wetperformance,” and “rolling performance,” respectively.
- a power of 10 may be represented as E.
- E+5 represents 10 to the fifth power.
- the rubber composition for tires of the present invention (hereinafter also referred to as the "composition of the present invention") is The rubber composition contains a rubber component (A) containing a modified conjugated diene rubber (A1), silica (B), and a softener (C) made of at least one selected from the group consisting of a thermoplastic resin and an oil,
- the modified conjugated diene rubber (A1) satisfies the formula (1) described below and the formula (2) described below, and has a modifying group containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto,
- the proportion of the modified conjugated diene rubber (A1) in the rubber component (A) is 25% by mass or more,
- the glass transition temperature of the entire rubber component (A) is higher than ⁇ 80° C.
- an amount of the silica (B) per 100 parts by mass of the rubber component (A) is 80 parts by mass or more and 160 parts by mass or less; the content of the thermoplastic resin per 100 parts by mass of the rubber component (A) is 30 parts by mass or more and less than 80 parts by mass,
- the rubber composition for tires has a ratio of the thermoplastic resin to the total of the thermoplastic resin and the oil of 50 mass % or more.
- the composition of the present invention contains, as a rubber component, a conjugated diene rubber (hereinafter also referred to as a "specific conjugated diene rubber”) that satisfies the formula (1) and formula (2) described below and has a modified group (hereinafter also referred to as a "specific modified group”) containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto.
- a conjugated diene rubber hereinafter also referred to as a "specific conjugated diene rubber”
- a modified group hereinafter also referred to as a "specific modified group”
- Formula (1) specifies the relationship between the weight average intrinsic viscosity on the high molecular weight side and the weight average molecular weight on the high molecular weight side, and the inventors have found that rubber that satisfies formula (1) has excellent processability.
- the specific modified group of the specific conjugated diene rubber interacts with silica. Therefore, in the composition of the present invention, the dispersibility of silica is extremely high, which is believed to lead to excellent effects (heat sagging resistance, circuit wear resistance, wet performance, rolling performance).
- the composition of the present invention contains a specific amount of thermoplastic resin, it is believed that an extremely high level of modulus (heat sagging resistance) and circuit wear resistance is achieved.
- composition of the present invention contains a rubber component containing a specific conjugated diene rubber.
- the composition of the present invention may contain a rubber component other than the specific conjugated diene rubber.
- the specific conjugated diene rubber is a conjugated diene rubber that satisfies the formula (1) described below and the formula (2) described below and has a modifying group (specific modifying group) containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto.
- the skeleton of the specific conjugated diene rubber is a polymer having repeating units derived from a conjugated diene.
- conjugated diene examples include butadiene (particularly 1,3-butadiene), isoprene, chloroprene, etc.
- the diene is preferably butadiene (particularly 1,3-butadiene) or isoprene, and more preferably butadiene (particularly 1,3-butadiene), because the effects of the present invention are more excellent.
- the skeleton of the specific conjugated diene rubber may have a repeating unit other than the repeating unit derived from the conjugated diene.
- the monomer (other monomer) that becomes such a repeating unit include vinyl monomers, alkenes (e.g., ethylene, propylene, butene), etc.
- the vinyl monomer include aromatic vinyl (e.g., styrene), acrylonitrile, and the specific branching agent described later.
- Specific examples of the skeleton include natural rubber (NR), butadiene rubber (BR), aromatic vinyl-conjugated diene copolymer rubber, isoprene rubber (IR), acrylonitrile-butadiene copolymer rubber (NBR), butyl rubber (IIR), halogenated butyl rubber (Br-IIR, Cl-IIR), chloroprene rubber (CR), etc.
- the aromatic vinyl-conjugated diene copolymer rubber include styrene-butadiene rubber (SBR), styrene-isoprene copolymer rubber, etc.
- the conjugated diene rubber is preferably SBR because the effects of the present invention are more excellent.
- the specific conjugated diene rubber has a modifying group (specific modifying group) containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent to the silicon atom.
- the specific modifying group may be present at any one of the terminals, main chain, or side chain of the conjugated diene rubber.
- the specific modifying group preferably contains a silicon atom and an oxygen atom adjacent thereto as an alkoxysilyl group.
- the alkoxysilyl group is a group represented by -Si(OR1) n (R2) 3-n (wherein R1 is an alkyl group, R2 is a hydrogen atom or an alkyl group, and n is an integer of 1 to 3).
- the specific modifying group preferably contains a nitrogen atom as an amino group (primary to tertiary amino group) because this provides better effects of the present invention.
- the specific modifying group is preferably a group derived from a specific modifying agent described below, because the effects of the present invention are more excellent.
- Formula (1) The specific conjugated diene rubber satisfies the following formula (1).
- Formula (1) specifies the relationship between the weight-average intrinsic viscosity on the high molecular weight side and the weight-average molecular weight on the high molecular weight side, and polymers having a small molecular size relative to their molecular weight, such as those having branches, tend to satisfy formula (1).
- the reason for limiting the molecular weight side is that it has a large effect on the physical properties of the entire polymer.
- the Mw 10% and IVw 10% in formula (1) are determined as follows.
- the modified conjugated diene rubber is subjected to gel permeation chromatography measurement using a differential refractive index detector (RI detector) and a viscosity detector as detectors.
- the weight average molecular weight obtained using the high molecular weight side portion of the peak of the chromatogram obtained by the differential refractive index detector, which is 10% of the total peak area, is defined as Mw 10% .
- the weight average intrinsic viscosity obtained using the high molecular weight side portion of the peak of the chromatogram obtained by the viscosity detector, which is 10% of the total peak area is defined as IVw 10% .
- the unit of weight average intrinsic viscosity is dL/g.
- the weight average molecular weight is determined using the portion on the high molecular weight side (the side with the shorter elution time) that accounts for 10% of the total peak area.
- the weight average molecular weight obtained is designated as Mw 10% .
- GPC chromatogram horizontal axis: elution time, vertical axis: signal intensity
- P1 a portion on the high molecular weight side (shorter elution time) that has an area of 10% of the area of P0, which is the entire peak.
- Mw 10% is preferably from 100,000 to 10,000,000, and more preferably from 1,000,000 to 5,000,000, because the effects of the present invention are more excellent.
- the IVw 10% is preferably 2 to 8, and more preferably 4 to 6, because the effects of the present invention are more excellent.
- St represents the ratio (mass%) of repeating units derived from styrene to the entire specific conjugated diene rubber (hereinafter also referred to as the "styrene amount")
- Vn represents the ratio (mass%) of repeating units of 1,2-vinyl structure derived from conjugated diene (e.g., butadiene) to the entire specific conjugated diene rubber (hereinafter also referred to as the "vinyl amount").
- St+Vn is preferably 10 to 45, and more preferably 25 to 45, because this provides a better effect of the present invention.
- St is preferably 5 to 40, more preferably 10 to 35, and even more preferably 15 to 30, because this provides a better effect of the present invention.
- Vn is preferably 5 to 30, and more preferably 10 to 20, because this provides a better effect of the present invention.
- the weight average molecular weight (Mw) of the specific conjugated diene rubber is preferably from 100,000 to 2,000,000, and more preferably from 200,000 to 1,300,000, because the effects of the present invention are more excellent.
- the method for measuring the weight average molecular weight (Mw) of the specific conjugated diene rubber is the same as that for the above-mentioned Mw 10% , except that the entire peak is used.
- the glass transition temperature (Tg) of the specific conjugated diene rubber is not particularly limited, but is preferably from -100°C to -30°C, and more preferably from -80°C to -45°C, for reasons of better effects of the present invention.
- the glass transition temperature can be adjusted, for example, by the amount of styrene or vinyl.
- the glass transition temperature (Tg) is measured using a differential scanning calorimeter (DSC) at a temperature rise rate of 10° C./min and calculated by the midpoint method.
- the specific conjugated diene rubber preferably has a star structure having three or more branches, more preferably has a star structure having three or more branches with a specific modifying group as a branch point, and further preferably is a conjugated diene rubber represented by the following formula (A), because the effects of the present invention are more excellent.
- X represents an n-valent group (specific modifying group) containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto
- P represents a conjugated diene polymer chain
- n represents an integer of 3 or more.
- X represents an n-valent group (specific modifying group) containing a nitrogen atom, a silicon atom and an oxygen atom adjacent thereto.
- X preferably contains a silicon atom and an oxygen atom adjacent thereto as an alkoxysilyl group, because this provides a better effect of the present invention.
- X preferably contains a nitrogen atom as an amino group because the effect of the present invention is more excellent.
- P represents a conjugated diene polymer chain.
- a plurality of P's may be the same or different.
- the definition, specific examples and preferred embodiments of the conjugated diene polymer chain are the same as those of the skeleton of the specific conjugated diene rubber described above.
- n represents an integer of 3 or more. There is no particular upper limit to n, but it is preferably 30 or less because the effects of the present invention are superior.
- the specific conjugated diene rubber has a star structure having three or more branches
- at least one branched chain (conjugated diene polymer chain) of the star structure preferably has a portion derived from a specific branching agent described later, and the portion preferably has a further main chain branched structure, for reasons of better effects of the present invention.
- the main chain branched structure refers to a structure in which a branched chain (conjugated diene polymer chain) forms a branch point at a portion derived from a vinyl monomer containing an alkoxysilyl group or a halosilyl group, and a polymer chain (e.g., another conjugated diene polymer chain) extends from the branch point.
- the proportion of the specific conjugated diene rubber in the rubber component is 25% by mass or more.
- the above ratio is preferably 30% by mass or more, more preferably 40% by mass or more, and even more preferably 50% by mass or more, because the effects of the present invention are more excellent.
- the upper limit of the above proportion is not particularly limited, and is 100% by mass.
- the method for producing the specific conjugated diene rubber is not particularly limited, but because the effects of the present invention are superior, a method including the following steps (1) and (2) (hereinafter also referred to as the "production method of the present invention") is preferred.
- a polymerization step in which a monomer containing a conjugated diene is polymerized by anionic polymerization to obtain a conjugated diene polymer; (2) a modification step in which the conjugated diene polymer obtained in the polymerization step is reacted with a compound containing a nitrogen atom and an alkoxysilyl group (hereinafter also referred to as a "specific modifier") to obtain a conjugated diene rubber having a specific modifying group.
- a modification step in which the conjugated diene polymer obtained in the polymerization step is reacted with a compound containing a nitrogen atom and an alkoxysilyl group (hereinafter also referred to as a "specific modifier") to obtain a conjugated diene rubber having a specific modifying group.
- the polymerization step is a step of obtaining a conjugated diene-based polymer by polymerizing a monomer containing a conjugated diene by anionic polymerization.
- the anionic polymerization is not particularly limited, but anionic polymerization using an organolithium compound as an initiator is preferred because the effects of the present invention are more excellent.
- the organolithium compound is not particularly limited, but specific examples include mono-organolithium compounds such as n-butyllithium (n-BuLi), sec-butyllithium, tert-butyllithium, n-propyllithium, iso-propyllithium, and benzyllithium; and polyfunctional organolithium compounds such as 1,4-dilithiobutane, 1,5-dilithiopentane, 1,6-dilithiohexane, 1,10-dilithiodecane, 1,1-dilithiodiphenylene, dilithiopolybutadiene, dilithiopolyisoprene, 1,4-dilithiobenzene, 1,2-dilithio-1,2-diphenylethane, 1,4-dilithio-2-ethylcyclohexane, 1,3,5-trilithiobenzene, and 1,3,5-trilithio-2,4,6-tri
- mono-organolithium compounds such as n-butyllithium, sec-butyllithium, and tert-butyllithium are preferred because they provide better effects for the present invention, with n-butyllithium being more preferred.
- the amount of the organolithium compound used is not particularly limited, but it is preferably 0.001 to 10 mol% relative to the monomer, because this provides a better effect of the present invention.
- conjugated diene-containing monomer used in the polymerization step are the same as those of the conjugated diene and other monomers in the skeleton of the specific conjugated diene-based rubber described above.
- the monomer preferably contains a vinyl monomer containing an alkoxysilyl group or a halosilyl group (hereinafter also referred to as a "specific branching agent") because this provides a superior effect of the present invention.
- the specific branching agent is preferably an aromatic vinyl (particularly styrene) containing an alkoxysilyl group or a halosilyl group, more preferably an aromatic vinyl containing an alkoxysilyl group, and even more preferably an aromatic vinyl containing a trialkoxysilyl group, for reasons that the effects of the present invention are more excellent.
- aromatic vinyls containing an alkoxysilyl group examples include 1-(trimethoxysilyl)-4-vinylbenzene, 1,1-bis(4-trimethoxysilylphenyl)ethylene, and the like.
- aromatic vinyls containing a halosilyl group examples include trichloro(4-vinylphenyl)silane and 1,1-bis(4-trichlorosilylphenyl)ethylene.
- the amount of the specific branching agent used is preferably 0.001 to 0.1% by mass, and more preferably 0.005 to 0.05% by mass, based on the conjugated diene, because this provides a better effect of the present invention.
- a polar compound may be added. This allows the monomers to be randomly copolymerized.
- polar compounds tend to be usable as vinylating agents for controlling the microstructure of conjugated dienes.
- polar compounds tend to be effective in promoting polymerization reactions.
- polar compound examples include ethers such as tetrahydrofuran, diethyl ether, dioxane, dimethoxybenzene, and 2,2-bis(2-oxolanyl)propane; tertiary amine compounds such as tetramethylethylenediamine, dipiperidinoethane, trimethylamine, triethylamine, pyridine, and quinuclidine; alkali metal alkoxide compounds such as potassium tert-amylate and sodium tert-butylate; and phosphine compounds such as triphenylphosphine. These polar compounds may be used alone or in combination of two or more.
- ethers such as tetrahydrofuran, diethyl ether, dioxane, dimethoxybenzene, and 2,2-bis(2-oxolanyl)propane
- tertiary amine compounds such as tetramethylethylenediamine, dipiperidinoethan
- the amount of the polar compound used is preferably 0.01 moles or more and 100 moles or less per mole of the initiator, because the effects of the present invention are more excellent.
- the modification step is a step of obtaining a conjugated diene rubber having a specific modifying group by reacting the conjugated diene polymer obtained in the polymerization step with a modifier (specific modifier) containing a nitrogen atom, a silicon atom and an oxygen atom adjacent thereto.
- the active terminal of the conjugated diene polymer obtained in the polymerization step is bonded to the silicon atom of the specific modifier.
- the specific modifier contains an alkoxysilyl group
- the active terminal is bonded to the silicon atom of the alkoxysilyl group, and the alkoxy group is eliminated.
- the conjugated diene polymer obtained in the polymerization step has a portion derived from a specific branching agent, in addition to the above-mentioned active terminal, the alkoxysilyl group or halosilyl group of the above-mentioned portion is also considered to react with the specific modifying agent (e.g., alkoxysilyl group).
- the alkoxysilyl group or halosilyl group of the above-mentioned portion is also considered to react with the active terminal of another conjugated diene polymer.
- the conjugated diene polymer having a portion derived from a specific branching agent has a main chain branched structure (another conjugated diene polymer chain) in the above-mentioned portion.
- the specific modifier is a compound containing a nitrogen atom, a silicon atom and an oxygen atom adjacent thereto.
- the specific modifier preferably contains a silicon atom and an oxygen atom adjacent thereto as an alkoxysilyl group (particularly a trialkoxysilyl group) or a group containing a silazane structure (particularly a cyclic silazane structure) in which an alkoxy group is bonded to a silicon atom of the silazane structure.
- the silazane structure refers to a structure in which a silicon atom and a nitrogen atom are directly bonded (a structure having a Si-N bond).
- the specific modifying agent preferably contains a nitrogen atom as a group containing an amino group (primary to tertiary amino group) or a silazane structure (particularly a cyclic silazane structure) because the effects of the present invention are more excellent.
- the specific modifying agent preferably has two or more (preferably three or more) sites capable of reacting with an active terminal such as an alkoxysilyl group. When the specific modifying agent has a plurality of such sites, the specific modifying agent functions as a coupling agent that connects conjugated diene polymers together.
- Specific examples of the specific modifying agent include tertiary amines having an alkoxysilyl group, such as tris(3-trimethoxysilylpropyl)amine and tetrakis(3-trimethoxysilylpropyl)-1,3-propanediamine; cyclic silazanes having an alkoxysilyl group, such as 2,2-dimethoxy-1-(3-trimethoxysilylpropyl)-1-aza-2-silacyclopentane; tertiary amines having a group containing an alkoxysilyl group-containing cyclic silazane structure, such as tris[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]amine and tetrakis[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]-1,3-propanediamine; bis(3-trimethoxysilyl group,
- the amount of the specific modifier used is preferably 0.01 to 1% by mass, and more preferably 0.02 to 0.2% by mass, based on the conjugated diene, because this provides a better effect of the present invention.
- the manufacturing method of the present invention may include steps (other steps) other than the steps described above.
- Other steps include a polymerization terminating step in which a polymerization terminator (e.g., methanol) is added, and a solvent removal step in which the solvent is removed by steam stripping.
- a polymerization terminator e.g., methanol
- the rubber component may contain a rubber component (rubber component) other than the specific conjugated diene rubber.
- rubber component rubber component
- examples of such other rubber components include natural rubber (NR), butadiene rubber (BR), aromatic vinyl-conjugated diene copolymer rubber, isoprene rubber (IR), acrylonitrile-butadiene copolymer rubber (NBR), butyl rubber (IIR), halogenated butyl rubber (Br-IIR, Cl-IIR), chloroprene rubber (CR), etc.
- the aromatic vinyl-conjugated diene copolymer rubber include styrene butadiene rubber (SBR), styrene isoprene copolymer rubber, etc.
- the glass transition temperature (hereinafter also referred to as "average Tg") of the entire rubber component is higher than -80°C and equal to or lower than -45°C.
- the average Tg of the rubber component is preferably ⁇ 75° C. or more and ⁇ 45° C. or less, and more preferably ⁇ 70° C. or more and ⁇ 50° C. or less, because the effects of the present invention are more excellent.
- the average Tg of the rubber components is the sum of the glass transition temperatures (Tg) of the individual rubber components multiplied by the mass fraction of each rubber component (weighted average value of the glass transition temperatures).
- the preferred embodiment of the weight average molecular weight (Mw) of the rubber component is the same as that of the specific conjugated diene rubber described above.
- silica The composition of the present invention contains silica.
- the silica is not particularly limited, and any conventionally known silica can be used. Examples of silica include wet silica, dry silica, fumed silica, diatomaceous earth, etc. Silica derived from biomass such as rice husk may also be used. The above silica may be used alone or in combination of two or more kinds.
- CTAB cetyltrimethylammonium bromide
- CTAB adsorption specific surface area of silica
- CTAB cetyltrimethylammonium bromide
- the content of silica is 80 parts by mass or more and 160 parts by mass or less per 100 parts by mass of the above-mentioned rubber component.
- the content of silica is preferably 100 parts by mass or more and 140 parts by mass or less per 100 parts by mass of the above-mentioned rubber component because the effect of the present invention is more excellent.
- composition of the present invention contains a softener comprising at least one type selected from the group consisting of thermoplastic resins and oils.
- the softener contains a thermoplastic resin.
- the softener preferably contains two or more thermoplastic resins because the effects of the present invention are more excellent.
- thermoplastic resin examples include coumarone resins (e.g., coumarone resin, coumarone-indene resin, coumarone-indene-styrene resin), phenol resins (e.g., phenol resin, phenol-acetylene resin, phenol-formaldehyde resin), xylene resins (e.g., xylene resin, xylene-acetylene resin, xylene-formaldehyde resin), rosin resins (e.g., rosin, rosin ester, hydrogenated rosin derivative), terpene resins (e.g., terpene resin, modified rosin ...
- coumarone resins e.g., coumarone resin, coumarone-indene resin, coumarone-indene-styrene resin
- phenol resins e.g., phenol resin, phenol-acetylene resin, phenol-formaldeh
- the resins include aromatic terpene resins (such as aromatic modified terpene resins), terpene phenol resins, hydrogenated terpene resins, ⁇ -pinene resins, ⁇ -pinene resins, limonene resins, hydrogenated limonene resins, dipentene resins, and terpene styrene resins), styrene-based resins, petroleum-based resins (for example, C5/C9-based resins, C9-based resins, DCPD (dicyclopentadiene)-based resins, DCPD/C9-based resins, hydrogenated C5/C9-based resins, hydrogenated C9-based resins, hydrogenated DCPD-based resins, and hydrogenated DCPD/C9-based resins), and aliphatic saturated hydrocarbon-based resins.
- aromatic terpene resins such as aromatic modified terpene resins
- terpene phenol resins hydrogenated terpene resin
- the thermoplastic resin preferably contains at least one selected from the group consisting of terpene resins, C5/C9 resins, C9 resins, DCPD resins, DCPD/C9 resins, hydrogenated C5/C9 resins, hydrogenated C9 resins, hydrogenated DCPD resins, and hydrogenated DCPD/C9 resins, because this provides a better effect for the present invention.
- the content of the thermoplastic resin is 30 parts by mass or more and less than 80 parts by mass per 100 parts by mass of the above-mentioned rubber component.
- the content of the thermoplastic resin is preferably 50 parts by mass or more and less than 80 parts by mass per 100 parts by mass of the rubber component described above, because the effects of the present invention are more excellent.
- the content of the thermoplastic resin is preferably 40 to 120% by mass relative to the specific conjugated diene rubber described above, because this provides a better effect of the present invention.
- the softener may include an oil.
- the content of the oil is preferably 0 to 40 parts by mass, and more preferably 5 to 35 parts by mass, per 100 parts by mass of the rubber component, because the effects of the present invention are more excellent.
- the ratio of the thermoplastic resin to the total of the thermoplastic resin and the oil (hereinafter also referred to as the "resin ratio") is 50 mass % or more.
- the resin ratio is preferably 80% by mass or more because the effects of the present invention are more excellent.
- the upper limit of the resin ratio is not particularly limited, and is 100% by mass.
- composition of the present invention may contain components (optional components) other than the above-mentioned components, as necessary.
- components include various additives commonly used in rubber compositions, such as fillers other than silica (preferably carbon black), silane coupling agents, thermally expandable microcapsules, zinc oxide (zinc white), stearic acid, antioxidants, waxes, processing aids, liquid polymers, thermosetting resins, vulcanizing agents (e.g., sulfur), vulcanization accelerators (accelerators), and vulcanization activators.
- composition of the present invention preferably contains a silane coupling agent because the effects of the present invention are more excellent.
- the silane coupling agent is not particularly limited as long as it is a silane compound having a hydrolyzable group and an organic functional group.
- the hydrolyzable group is not particularly limited, and examples thereof include an alkoxy group, a phenoxy group, a carboxyl group, and an alkenyloxy group. Of these, an alkoxy group is preferable because the effects of the present invention are more excellent.
- the hydrolyzable group is an alkoxy group
- the number of carbon atoms in the alkoxy group is preferably 1 to 16, and more preferably 1 to 4, because the effects of the present invention are more excellent.
- Examples of the alkoxy group having 1 to 4 carbon atoms include a methoxy group, an ethoxy group, and a propoxy group.
- the organic functional group is not particularly limited, but is preferably a group capable of forming a chemical bond with an organic compound.
- the organic functional group include an epoxy group, a vinyl group, an acryloyl group, a methacryloyl group, an amino group, a sulfide group, a mercapto group, and a blocked mercapto group (protected mercapto group) (e.g., an octanoylthio group).
- a sulfide group particularly a disulfide group or a tetrasulfide group
- a mercapto group, and a blocked mercapto group are preferred because they provide better effects of the present invention.
- the silane coupling agents may be used alone or in combination of two or more kinds.
- the above silane coupling agent is preferably a sulfur-containing silane coupling agent, since this provides a better effect of the present invention.
- silane coupling agent examples include bis(3-triethoxysilylpropyl)tetrasulfide, bis(3-trimethoxysilylpropyl)tetrasulfide, bis(3-triethoxysilylpropyl)disulfide, mercaptopropyltrimethoxysilane, mercaptopropyltriethoxysilane, 3-trimethoxysilylpropyl-N,N-dimethylthiocarbamoyl-tetrasulfide, trimethoxysilylpropyl-mercaptobenzothiazole tetrasulfide, triethoxysilylpropyl-methacrylate-monosulfide, dimethoxymethylsilylpropyl-N,N-dimethylthiocarbamoyl-tetrasulfide, 3-octanoylthio-1-propyltriethoxysilane, and the
- the content of the silane coupling agent is not particularly limited. However, in order to obtain better effects of the present invention, the content is preferably 2 to 20 parts by mass per 100 parts by mass of the rubber component described above.
- the content of the silane coupling agent is preferably 1 to 20 mass % relative to the above-mentioned silica content, and more preferably 5 to 15 mass %, because this provides a better effect of the present invention.
- the composition of the present invention preferably contains carbon black because the effects of the present invention are more excellent.
- the carbon black may be used alone or in combination of two or more kinds.
- the carbon black is not particularly limited, and various grades such as SAF-HS, SAF, ISAF-HS, ISAF, ISAF-LS, IISAF-HS, HAF-HS, HAF, HAF-LS, FEF, GPF, and SRF can be used.
- the nitrogen adsorption specific surface area (N 2 SA) of the carbon black is not particularly limited, but in order to obtain a superior effect of the present invention, it is preferably 50 to 200 m 2 /g, and more preferably 70 to 150 m 2 /g.
- the nitrogen adsorption specific surface area (N 2 SA) is the amount of nitrogen adsorbed on the surface of carbon black measured according to JIS K6217-2:2001 "Part 2: Determination of specific surface area - Nitrogen adsorption method - Single point method".
- the content of carbon black is not particularly limited. However, in order to obtain better effects of the present invention, the content of carbon black is preferably 1 to 100 parts by mass, and more preferably 2 to 30 parts by mass, per 100 parts by mass of the rubber component described above.
- the composition of the present invention preferably contains a vulcanization accelerator because the effect of the present invention is more excellent.
- the vulcanization accelerator include sulfenamide-based, thiuram-based, and guanidine-based accelerators.
- the content of the vulcanization accelerator is preferably 1 to 10 parts by mass, more preferably 2 to 8 parts by mass, and further preferably 3 to 6 parts by mass, per 100 parts by mass of the rubber component, because the effects of the present invention are more excellent.
- the vulcanization accelerator preferably contains a thiuram-based vulcanization accelerator because the effects of the present invention are more excellent.
- the content of the thiuram vulcanization accelerator is preferably 0.2 parts by mass or more and 3.0 parts by mass or less per 100 parts by mass of the rubber component, because the effects of the present invention are more excellent.
- the content of the thiuram vulcanization accelerator is preferably 0.1 to 10 mass %, more preferably 0.2 to 5 mass %, and even more preferably 0.5 to 2 mass %, relative to the above-mentioned specific conjugated diene rubber, because the effects of the present invention are more excellent.
- composition of the present invention contains sulfur or a vulcanization accelerator
- a high temperature preferably 100 to 160°C
- cool the mixture preferably 100 to 160°C
- the composition of the present invention can be vulcanized or crosslinked under conventionally known vulcanization or crosslinking conditions.
- the tire of the present invention is a tire manufactured using the above-mentioned composition of the present invention.
- the tire of the present invention is preferably a pneumatic tire, and can be filled with air, an inert gas such as nitrogen, or other gases.
- FIG. 2 shows a schematic partial cross-sectional view of a tire that represents one example of an embodiment of a tire of the present invention.
- the tire of the present invention is not limited to the embodiment shown in FIG. 2.
- reference numeral 1 denotes a bead portion
- reference numeral 2 denotes a sidewall portion
- reference numeral 3 denotes a tire tread portion.
- a carcass layer 4 having fiber cords embedded therein is installed, and the ends of this carcass layer 4 are folded back and wrapped around the bead cores 5 and bead fillers 6 from the inside to the outside of the tire.
- a belt layer 7 is disposed on the outer side of the carcass layer 4 around one circumference of the tire.
- a rim cushion 8 is disposed in the bead portion 1 at a portion that comes into contact with the rim.
- At least one of the components 2, 3, 5, 6 and 8 (preferably the component 3) is made of the composition of the present invention.
- the tire of the present invention can be manufactured, for example, according to a conventionally known method.
- the gas to be filled into the tire can be normal air or air with an adjusted oxygen partial pressure, or an inert gas such as nitrogen, argon, or helium.
- ⁇ Polymerization step> In a stirrer-equipped autoclave, cyclohexane 1000 g/h (hour), tetramethylethylenediamine 0.023 g/h, 1,3-butadiene 176.4 g/h, 1-butene 0.406 g/h, and styrene 23.6 g/h were charged under a nitrogen atmosphere, and n-butyllithium was continuously added at 1.43 mmol/h to initiate polymerization at 70° C. When the polymerization was sufficiently stabilized, 1-(trimethoxysilyl)-4-vinylbenzene (branching agent) was added at 0.02 g/h and reacted with stirring.
- the branching agent corresponds to the specific branching agent described above.
- conjugated diene rubber 1.14 parts by mass of Irganox 1520L (manufactured by BASF) was added as an anti-aging agent per 100 parts by mass of conjugated diene rubber, after which the solvent was removed by steam stripping and the mixture was vacuum dried at 60°C for 24 hours to obtain a solid conjugated diene rubber.
- the resulting conjugated diene rubber is also referred to as conjugated diene rubber 1.
- the conjugated diene rubber 1 is a reaction product of a conjugated diene polymer, which is a copolymer of butadiene, styrene, and a branching agent, with a modifier, and is a modified conjugated diene rubber having a modifying group (specific modifying group) derived from the modifier, which includes a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto.
- a conjugated diene polymer which is a copolymer of butadiene, styrene, and a branching agent, with a modifier
- a modified conjugated diene rubber having a modifying group (specific modifying group) derived from the modifier which includes a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto.
- the conjugated diene rubber 1 has a star structure with three or more branches, with the modifying group as a branching point, and the branched chain bonded to the modifying group has a portion derived from a branching agent, and the portion derived from the branching agent has a further main chain branched structure (conjugated diene polymer chain).
- conjugated diene rubber 2 A solid conjugated diene rubber was obtained in the same manner as for the conjugated diene rubber 1, except that the amount of each component was changed as shown in Table 1. The obtained conjugated diene rubber is also referred to as conjugated diene rubber 2.
- the conjugated diene rubber 2 is a reaction product of a conjugated diene polymer, which is a copolymer of butadiene, styrene, and a branching agent, with a modifier, and is a modified conjugated diene rubber having a modifying group (specific modifying group) containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto, which is derived from the modifier.
- a conjugated diene polymer which is a copolymer of butadiene, styrene, and a branching agent, with a modifier
- a modified conjugated diene rubber having a modifying group (specific modifying group) containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto, which is derived from the modifier.
- the conjugated diene rubber 2 has a star structure with three or more branches, with the modifying group as a branching point, and the branched chain bonded to the modifying group has a portion derived from a branching agent, and the portion derived from the branching agent has a further main chain branched structure (conjugated diene polymer chain).
- conjugated diene rubber 3 A solid conjugated diene rubber was obtained in the same manner as for the conjugated diene rubber 1, except that the amount of each component was changed as shown in Table 1. The obtained conjugated diene rubber is also referred to as conjugated diene rubber 3.
- the conjugated diene rubber 3 is a reaction product of a conjugated diene polymer, which is a copolymer of butadiene, styrene and a branching agent, with a modifier, and is a modified conjugated diene rubber having a modifying group (specific modifying group) containing a nitrogen atom, a silicon atom and an oxygen atom adjacent thereto, which is derived from the modifier.
- a conjugated diene polymer which is a copolymer of butadiene, styrene and a branching agent, with a modifier
- a modified conjugated diene rubber having a modifying group (specific modifying group) containing a nitrogen atom, a silicon atom and an oxygen atom adjacent thereto, which is derived from the modifier.
- the conjugated diene rubber 3 has a star structure with three or more branches, with the modifying group as a branching point, and the branched chain bonded to the modifying group has a portion derived from a branching agent, and the portion derived from the branching agent has a further main chain branched structure (conjugated diene polymer chain).
- R 1 is a hydrocarbyl group having 1 to 20 carbon atoms
- R 2 is a hydrocarbyloxy group having 1 to 20 carbon atoms
- R 3 is an alkanediyl group having 1 to 20 carbon atoms
- R 4 is an m-valent hydrocarbyl group having 1 to 20 carbon atoms, or an m-valent group having 1 to 20 carbon atoms that has at least one atom selected from the group consisting of nitrogen atoms, oxygen atoms, and sulfur atoms and does not have active hydrogen.
- n is an integer of 1 to 3
- m is an integer of 2 to 10. In the formula, multiple R 1 , R 2 , R 3 , A 2 , and n may be the same or different.
- the comparative conjugated diene rubber is a reaction product between a conjugated diene polymer, which is a copolymer of butadiene and styrene, and a modifier, and is a modified conjugated diene rubber having a modifying group (specific modifying group) that contains a nitrogen atom, a silicon atom, and an oxygen atom adjacent to the nitrogen atom, which is derived from the modifier.
- a conjugated diene polymer which is a copolymer of butadiene and styrene
- a modifier is a modified conjugated diene rubber having a modifying group (specific modifying group) that contains a nitrogen atom, a silicon atom, and an oxygen atom adjacent to the nitrogen atom, which is derived from the modifier.
- each test tire was produced with a tire size of 245/40R19.
- the tires were mounted on a front-wheel drive vehicle with an engine displacement of 2300cc via the applicable rim, and the front-wheel drive vehicle was driven for two laps on a test course with a lap length of 10km.
- the test driver evaluated the controllability during steering by a sensory evaluation, and the standard example was indexed with 100. The results are shown in Tables 3 and 4. In this evaluation, the higher the index, the higher the dry steering stability performance and its heat sagging resistance. For practical purposes, the index is preferably 105 or more.
- each test tire was produced with a tire size of 245/40R19.
- the tires were mounted on a front-wheel drive vehicle with an engine displacement of 2300cc via the applicable rim, and a test driver drove the front-wheel drive vehicle for five laps on a circuit with a lap length of 3.6km.
- the tire profile was measured before and after the run, and the amount of wear was calculated from the difference, and the reciprocal was expressed as an index with the standard example being 100.
- the results are shown in Tables 3 and 4. In this evaluation, the higher the index, the higher the circuit wear resistance. In practice, the index is preferably 105 or more.
- test tires were prepared with a tire size of 245/40R19 and subjected to a braking test.
- the braking test was performed by mounting four test tires on a passenger car with an engine displacement of 2300cc.
- the wet braking test was performed by measuring the braking distance from an initial speed of 100km/h on an asphalt road surface on which water was sprayed.
- the reciprocal of the distance was indexed with the standard example being 100, and is shown in Tables 3 and 4. The larger the value, the better the performance. In practice, the index is preferably 103 or more.
- NS612 NS612 manufactured by Zeon Corporation (solution polymerization SBR, Tg: -60°C) (does not satisfy formula (1) and therefore does not fall under the above-mentioned specific conjugated diene rubber)
- BR Nipol BR1220 (butadiene rubber, Tg: -106°C) manufactured by Nippon Zeon Co., Ltd. (does not fall under the above-mentioned specific conjugated diene rubber because it does not have a specific modifying group)
- Carbon black Seast 3 manufactured by Tokai Carbon Co., Ltd.
- Si69 Si69 manufactured by Evonik ⁇ Zinc oxide: Three types of zinc oxide (manufactured by Seido Chemical Industry Co., Ltd.) Stearic acid: Beads Stearic Acid YR (manufactured by NOF Corporation) Anti-aging agent: Nocrac 6C (manufactured by Ouchi Shinko Chemical Industry Co., Ltd.) Wax: Sunnock (Ouchi Shinko Chemical Industry Co., Ltd.) Vulcanization accelerator (CZ): Sancerer CM-G (sulfenamide type) manufactured by Sanshin Chemical Industry Co., Ltd.
- Vulcanization accelerator (TBzTD): Sancerer TBZTD (thiuram type) manufactured by Sanshin Chemical Industry Co., Ltd.
- DPG Vulcanization accelerator
- Soxinol D-G guanidine type
- Sulfur Shikoku Chemical Industry Co., Ltd.
- Examples 1 and 4 in which the IVw 10% of the specific conjugated diene rubber was 4.5 or more, showed better circuit wear resistance.
- Examples 4 to 6 in which the content of silica per 100 parts by mass of the rubber component is 100 parts by mass or more, showed better wet performance and rolling performance.
- Examples 4 to 6 comparative between embodiments differing only in the carbon black and silica contents
- Examples 4 to 5 in which the silica content per 100 parts by mass of the rubber component is 140 parts by mass or less, exhibited superior heat sagging resistance and circuit abrasion resistance.
- Example 4 comparing Example 4 with Example 7 (comparison between embodiments in which only the type of thermoplastic resin is different), Example 4, in which the thermoplastic resin contains a terpene resin, exhibited superior circuit wear resistance, wet performance, and rolling performance.
- Example 8 which contains 0.2 parts by mass or more and 3.0 parts by mass or less of a thiuram vulcanization accelerator per 100 parts by mass of the rubber component, exhibited better heat sagging resistance, circuit wear resistance, and rolling performance.
- Example 12 which contains 0.2 parts by mass or more and 3.0 parts by mass or less of a thiuram vulcanization accelerator per 100 parts by mass of the rubber component, exhibited better heat sagging resistance, circuit wear resistance, and rolling performance.
- Example 4 Example 9, and Example 10 (comparison between embodiments with different resin ratios)
- Examples 9 to 10 in which the resin ratio was 60% by mass or more, showed better wet performance.
- Example 9 in which the resin ratio was 90% by mass or less showed better heat sagging resistance, circuit wear resistance, and rolling performance.
- Example 9 Compared Example 9 with Example 11 (comparison between embodiments in which only the type of thermoplastic resin is different), Example 11, in which the thermoplastic resin contains a terpene resin and a C5/C9 resin, exhibited superior circuit wear resistance, wet performance, and rolling performance.
- Comparative Example 1 that contains the specific conjugated diene rubber but the content of the specific conjugated diene rubber in the rubber component is less than 25% by mass
- Comparative Example 2 that contains a comparative conjugated diene rubber that is a modified diene rubber other than the specific conjugated diene rubber instead of the specific conjugated diene rubber
- Comparative Example 3 in which the average Tg of the rubber component exceeds -45°C
- Comparative Example 4 in which the average Tg of the rubber component is -80°C or lower
- Comparative Example 5 in which the content of the thermoplastic resin per 100 parts by mass of the rubber component is less than 30 parts by mass
- Comparative Example 6 in which the content of the thermoplastic resin per 100 parts by mass of the rubber component is 80 parts by mass or more
- Comparative Example 7 in which the content of silica per 100 parts by mass of the rubber component is less than 80 parts by mass
- Comparative Example 8 in which the content of silica per 100 parts by
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Abstract
Description
本発明は、タイヤ用ゴム組成物及びタイヤに関する。 The present invention relates to a rubber composition for tires and a tire.
従来、性能向上の観点からシリカを配合したタイヤ用ゴム組成物が知られている(例えば、特許文献1)。 Conventionally, rubber compositions for tires that contain silica in order to improve performance have been known (for example, Patent Document 1).
昨今、安全性等の観点から、タイヤに対して、耐熱ダレ性、耐サーキット摩耗性(サーキット走行等の高シビアリティ条件下での耐摩耗性)、ウェット性能等のさらなる向上が求められている。また、環境問題等の観点から、転がり性能のさらなる向上も求められている。
このようななか、本発明者らが特許文献1等に記載のタイヤ用ゴム組成物について検討したところ、今後高まるであろう要求を考慮すると、さらなる改善が望ましいことが明らかになった。
Recently, from the viewpoint of safety, etc., there is a demand for further improvements in heat sagging resistance, circuit wear resistance (wear resistance under high severity conditions such as circuit driving), wet performance, etc. In addition, from the viewpoint of environmental issues, etc., there is also a demand for further improvements in rolling performance.
Under these circumstances, the present inventors have studied the rubber composition for tires described in Patent Document 1 and the like, and have found that further improvement is desirable in consideration of future expected increases in demand.
そこで、本発明は、上記実情を鑑みて、タイヤにしたときに優れた耐熱ダレ性、耐サーキット摩耗性、ウェット性能及び転がり性能を示すタイヤ用ゴム組成物、並びに、上記タイヤ用ゴム組成物を用いて製造されたタイヤを提供することを目的とする。 In view of the above circumstances, the present invention aims to provide a rubber composition for tires that exhibits excellent heat sagging resistance, circuit abrasion resistance, wet performance, and rolling performance when made into a tire, as well as a tire manufactured using the rubber composition for tires.
本発明者らは、上記課題について鋭意検討した結果、ゴム成分として特定の変性共役ジエン系ゴムを使用するとともに、シリカや熱可塑性樹脂の含有量等を最適化することで、上記課題が解決できることを見出し、本発明に至った。
すなわち、本発明者らは、以下の構成により上記課題が解決できることを見出した。
As a result of intensive research into the above-mentioned problems, the present inventors have found that the above-mentioned problems can be solved by using a specific modified conjugated diene rubber as the rubber component and optimizing the contents of silica and thermoplastic resin, etc., and have arrived at the present invention.
That is, the present inventors have found that the above problems can be solved by the following configuration.
(1) 変性共役ジエン系ゴム(A1)を含むゴム成分(A)と、シリカ(B)と、熱可塑性樹脂及びオイルからなる群より選択される少なくとも1種からなる軟化剤(C)とを含有し、
上記変性共役ジエン系ゴム(A1)が、下記式(1)及び下記式(2)を満たし、且つ、窒素原子、ケイ素原子及びそれに隣接する酸素原子を含む変性基を有する、共役ジエン系ゴムであり、
上記ゴム成分(A)中の上記変性共役ジエン系ゴム(A1)の割合が、25質量%以上であり、
上記ゴム成分(A)全体のガラス転移温度が、-80℃超-45℃以下であり、
上記ゴム成分(A)100質量部に対する上記シリカ(B)の含有量が、80質量部以上160質量部以下であり、
上記ゴム成分(A)100質量部に対する上記熱可塑性樹脂の含有量が、30質量部以上80質量部未満であり、
上記熱可塑性樹脂と上記オイルとの合計に対する上記熱可塑性樹脂の割合が、50質量%以上である、タイヤ用ゴム組成物。
IVw10%≦3.1×10-6×Mw10%-2.77 (1)
St+Vn≦50 (2)
式(1)中のMw10%及びIVw10%については以下のとおりである。
変性共役ジエン系ゴムについて示差屈折率検出器及び粘度検出器を検出器とするゲルパーミエーションクロマトグラフィー測定を行う。示差屈折率検出器によるクロマトグラムのピークのうち、ピーク全体の面積の10%の面積となる高分子量側の部分を用いて求められた重量平均分子量をMw10%とする。また、粘度検出器によるクロマトグラムのピークのうち、ピーク全体の面積の10%の面積となる高分子量側の部分を用いて求められた重量平均固有粘度をIVw10%とする。ただし、重量平均固有粘度の単位はdL/gである。
式(2)中、Stは、変性共役ジエン系ゴム全体に対するスチレンに由来する繰り返し単位の割合(質量%)を表し、Vnは、変性共役ジエン系ゴム全体に対する共役ジエンに由来する1,2-ビニル構造の繰り返し単位の割合(質量%)を表す。
(2) 上記変性共役ジエン系ゴム(A1)が、
3分岐以上の星形構造を有し、上記星形構造の少なくとも1つの分岐鎖がアルコキシシリル基又はハロシリル基を含むビニル系単量体に由来する部分を有し、
上記部分において、さらなる主鎖分岐構造を有する、上記(1)に記載のタイヤ用ゴム組成物。
(3) 上記熱可塑性樹脂が、テルペン系樹脂、C5/C9系樹脂、C9系樹脂、DCPD系樹脂、DCPD/C9系樹脂、水添C5/C9系樹脂、水添C9系樹脂、水添DCPD系樹脂、及び、水添DCPD/C9系樹脂からなる群より選択される少なくとも1種を含む、上記(1)又は(2)に記載のタイヤ用ゴム組成物。
(4) さらに、上記ゴム成分(A)100質量部に対して、チウラム系加硫促進剤0.2質量部以上3.0質量部以下を含有する、上記(1)~(3)のいずれかに記載のタイヤ用ゴム組成物。
(5) 上記ゴム成分(A)100質量部に対する上記熱可塑性樹脂の含有量が、50質量部以上80質量部未満であり、
上記熱可塑性樹脂と上記オイルとの合計に対する上記熱可塑性樹脂の割合が、80質量%以上である、上記(1)~(4)のいずれかに記載のタイヤ用ゴム組成物。
(6) 上記軟化剤(C)が、熱可塑性樹脂を2種以上含む、上記(1)~(5)のいずれかに記載のタイヤ用ゴム組成物。
(7) 上記(1)~(6)のいずれかに記載のタイヤ用ゴム組成物を用いて製造された、タイヤ。
(1) A rubber composition comprising a rubber component (A) containing a modified conjugated diene rubber (A1), silica (B), and a softener (C) made of at least one selected from the group consisting of a thermoplastic resin and an oil,
The modified conjugated diene rubber (A1) satisfies the following formula (1) and the following formula (2) and has a modifying group containing a nitrogen atom, a silicon atom and an oxygen atom adjacent thereto,
The proportion of the modified conjugated diene rubber (A1) in the rubber component (A) is 25% by mass or more,
The glass transition temperature of the entire rubber component (A) is higher than −80° C. and not higher than −45° C.,
an amount of the silica (B) per 100 parts by mass of the rubber component (A) is 80 parts by mass or more and 160 parts by mass or less;
the content of the thermoplastic resin per 100 parts by mass of the rubber component (A) is 30 parts by mass or more and less than 80 parts by mass,
A rubber composition for tires, wherein a ratio of the thermoplastic resin to a total of the thermoplastic resin and the oil is 50 mass % or more.
IVw 10% ≦3.1×10 -6 ×Mw 10% -2.77 (1)
St+Vn≦50 (2)
Mw 10% and IVw 10% in formula (1) are as follows.
The modified conjugated diene rubber is subjected to gel permeation chromatography measurement using a differential refractive index detector and a viscosity detector as detectors. The weight average molecular weight obtained using the high molecular weight side portion of the peak of the chromatogram obtained by the differential refractive index detector, which is 10% of the total peak area, is defined as Mw 10% . The weight average intrinsic viscosity obtained using the high molecular weight side portion of the peak of the chromatogram obtained by the viscosity detector, which is 10% of the total peak area, is defined as IVw 10% . The unit of weight average intrinsic viscosity is dL/g.
In formula (2), St represents the proportion (mass%) of repeating units derived from styrene to the entire modified conjugated diene rubber, and Vn represents the proportion (mass%) of repeating units of 1,2-vinyl structure derived from conjugated diene to the entire modified conjugated diene rubber.
(2) The modified conjugated diene rubber (A1) is
a star structure having three or more branches, at least one branch of which has a moiety derived from a vinyl monomer containing an alkoxysilyl group or a halosilyl group;
The rubber composition for a tire according to the above (1), further comprising a main chain branched structure in the above portion.
(3) The rubber composition for tires according to (1) or (2) above, wherein the thermoplastic resin comprises at least one selected from the group consisting of a terpene resin, a C5/C9 resin, a C9 resin, a DCPD resin, a DCPD/C9 resin, a hydrogenated C5/C9 resin, a hydrogenated C9 resin, a hydrogenated DCPD resin, and a hydrogenated DCPD/C9 resin.
(4) The rubber composition for a tire according to any one of (1) to (3) above, further comprising 0.2 parts by mass or more and 3.0 parts by mass or less of a thiuram vulcanization accelerator per 100 parts by mass of the rubber component (A).
(5) The content of the thermoplastic resin per 100 parts by mass of the rubber component (A) is 50 parts by mass or more and less than 80 parts by mass,
The rubber composition for tires according to any one of (1) to (4), wherein a ratio of the thermoplastic resin to a total of the thermoplastic resin and the oil is 80 mass % or more.
(6) The rubber composition for tires according to any one of (1) to (5) above, wherein the softener (C) contains two or more thermoplastic resins.
(7) A tire produced using the rubber composition for tires according to any one of (1) to (6) above.
以下に示すように、本発明によれば、タイヤにしたときに優れた耐熱ダレ性、耐サーキット摩耗性、ウェット性能及び転がり性能を示すタイヤ用ゴム組成物、並びに、上記タイヤ用ゴム組成物を用いて製造されたタイヤを提供することができる。 As described below, the present invention can provide a rubber composition for tires that exhibits excellent heat sagging resistance, circuit abrasion resistance, wet performance, and rolling performance when made into a tire, as well as a tire manufactured using the rubber composition for tires.
以下に、本発明のタイヤ用ゴム組成物等について説明する。
なお、本明細書において「~」を用いて表される数値範囲は、「~」の前後に記載される数値を下限値及び上限値として含む範囲を意味する。
また、各成分は、1種を単独でも用いても、2種以上を併用してもよい。ここで、各成分について2種以上を併用する場合、その成分について含有量とは、特段の断りが無い限り、合計の含有量を指す。
また、タイヤ用ゴム組成物について、タイヤにしたときの、耐熱ダレ性、耐サーキット摩耗性、ウェット性能、転がり性能をそれぞれ単に「耐熱ダレ性」、「耐サーキット摩耗性」、「ウェット性能」、「転がり性能」とも言う。
また、本明細書において、10のべき乗をEで表すことがある。例えば、E+5は10の5乗を表す。
The rubber composition for tires and the like of the present invention will be described below.
In this specification, a numerical range expressed using "to" means a range that includes the numerical values before and after "to" as the lower and upper limits.
In addition, each component may be used alone or in combination of two or more. When two or more components are used in combination, the content of the components refers to the total content unless otherwise specified.
In addition, with regard to a rubber composition for tires, the heat sagging resistance, circuit abrasion resistance, wet performance, and rolling performance when made into a tire are also simply referred to as "heat sagging resistance,""circuit abrasion resistance,""wetperformance," and "rolling performance," respectively.
In addition, in this specification, a power of 10 may be represented as E. For example, E+5 represents 10 to the fifth power.
[I]タイヤ用ゴム組成物
本発明のタイヤ用ゴム組成物(以下、「本発明の組成物」とも言う)は、
変性共役ジエン系ゴム(A1)を含むゴム成分(A)と、シリカ(B)と、熱可塑性樹脂及びオイルからなる群より選択される少なくとも1種からなる軟化剤(C)とを含有し、
上記変性共役ジエン系ゴム(A1)が、後述する式(1)及び後述する式(2)を満たし、且つ、窒素原子、ケイ素原子及びそれに隣接する酸素原子を含む変性基を有する、共役ジエン系ゴムであり、
上記ゴム成分(A)中の上記変性共役ジエン系ゴム(A1)の割合が、25質量%以上であり、
上記ゴム成分(A)全体のガラス転移温度が、-80℃超-45℃以下であり、
上記ゴム成分(A)100質量部に対する上記シリカ(B)の含有量が、80質量部以上160質量部以下であり、
上記ゴム成分(A)100質量部に対する上記熱可塑性樹脂の含有量が、30質量部以上80質量部未満であり、
上記熱可塑性樹脂と上記オイルとの合計に対する上記熱可塑性樹脂の割合が、50質量%以上である、タイヤ用ゴム組成物である。
[I] Rubber Composition for Tires The rubber composition for tires of the present invention (hereinafter also referred to as the "composition of the present invention") is
The rubber composition contains a rubber component (A) containing a modified conjugated diene rubber (A1), silica (B), and a softener (C) made of at least one selected from the group consisting of a thermoplastic resin and an oil,
The modified conjugated diene rubber (A1) satisfies the formula (1) described below and the formula (2) described below, and has a modifying group containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto,
The proportion of the modified conjugated diene rubber (A1) in the rubber component (A) is 25% by mass or more,
The glass transition temperature of the entire rubber component (A) is higher than −80° C. and not higher than −45° C.,
an amount of the silica (B) per 100 parts by mass of the rubber component (A) is 80 parts by mass or more and 160 parts by mass or less;
the content of the thermoplastic resin per 100 parts by mass of the rubber component (A) is 30 parts by mass or more and less than 80 parts by mass,
The rubber composition for tires has a ratio of the thermoplastic resin to the total of the thermoplastic resin and the oil of 50 mass % or more.
本発明の組成物はこのような構成をとるために上述した課題を解決できるものと考えられる。その理由は明らかではないが、およそ以下のとおりと推測している。
本発明の組成物にはゴム成分として、後述する式(1)及び後述する式(2)を満たし、且つ、窒素原子、ケイ素原子及びそれに隣接する酸素原子を含む変性基(以下、「特定変性基」とも言う)を有する、共役ジエン系ゴム(以下、「特定共役ジエン系ゴム」とも言う)が含まれる。式(1)は高分子量側の重量平均固有粘度と高分子量側の重量平均分子量との関係を規定するものであり、本発明者らの検討から、式(1)を満たすゴムは加工性に優れることが知見されている。また、特定共役ジエン系ゴムが有する特定変性基はシリカと相互作用するものと考えられる。そのため、本発明の組成物において、シリカの分散性は極めて高く、このことは優れた効果(耐熱ダレ性、耐サーキット摩耗性、ウェット性能、転がり性能)に繋がるものと考えられる。さらには、本発明の組成物においては、特定量の熱可塑性樹脂を含有するため、極めて高い水準のモジュラス(耐熱ダレ性)や耐サーキット摩耗性が達成されるものと考えられる。
It is believed that the composition of the present invention, having such a structure, can solve the above-mentioned problems. Although the reason for this is not clear, it is speculated to be as follows.
The composition of the present invention contains, as a rubber component, a conjugated diene rubber (hereinafter also referred to as a "specific conjugated diene rubber") that satisfies the formula (1) and formula (2) described below and has a modified group (hereinafter also referred to as a "specific modified group") containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto. Formula (1) specifies the relationship between the weight average intrinsic viscosity on the high molecular weight side and the weight average molecular weight on the high molecular weight side, and the inventors have found that rubber that satisfies formula (1) has excellent processability. In addition, it is believed that the specific modified group of the specific conjugated diene rubber interacts with silica. Therefore, in the composition of the present invention, the dispersibility of silica is extremely high, which is believed to lead to excellent effects (heat sagging resistance, circuit wear resistance, wet performance, rolling performance). Furthermore, since the composition of the present invention contains a specific amount of thermoplastic resin, it is believed that an extremely high level of modulus (heat sagging resistance) and circuit wear resistance is achieved.
以下、本発明の組成物に含有される各成分について説明する。 The components contained in the composition of the present invention are explained below.
[1]ゴム成分
本発明の組成物は特定共役ジエン系ゴムを含むゴム成分を含有する。
本発明の組成物は特定共役ジエン系ゴム以外のゴム成分を含んでいてもよい。
[1] Rubber Component The composition of the present invention contains a rubber component containing a specific conjugated diene rubber.
The composition of the present invention may contain a rubber component other than the specific conjugated diene rubber.
[特定共役ジエン系ゴム]
特定共役ジエン系ゴムは、後述する式(1)及び後述する式(2)を満たし、且つ、窒素原子、ケイ素原子及びそれに隣接する酸素原子を含む変性基(特定変性基)を有する、共役ジエン系ゴムである。
[Specific conjugated diene rubber]
The specific conjugated diene rubber is a conjugated diene rubber that satisfies the formula (1) described below and the formula (2) described below and has a modifying group (specific modifying group) containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto.
〔骨格〕
特定共役ジエン系ゴムの骨格は、共役ジエンに由来する繰り返し単位を有する重合体である。
[Skeleton]
The skeleton of the specific conjugated diene rubber is a polymer having repeating units derived from a conjugated diene.
<共役ジエン>
共役ジエンの具体例としては、ブタジエン(特に1,3-ブタジエン)、イソプレン、クロロプレン等が挙げられる。上記ジエンは、本発明の効果がより優れる理由から、ブタジエン(特に1,3-ブタジエン)又はイソプレンであることが好ましく、ブタジエン(特に1,3-ブタジエン)であることがより好ましい。
<Conjugated dienes>
Specific examples of the conjugated diene include butadiene (particularly 1,3-butadiene), isoprene, chloroprene, etc. The diene is preferably butadiene (particularly 1,3-butadiene) or isoprene, and more preferably butadiene (particularly 1,3-butadiene), because the effects of the present invention are more excellent.
<その他のモノマー>
特定共役ジエン系ゴムの骨格は、共役ジエンに由来する繰り返し単位以外の繰り返し単位を有していてもよい。そのような繰り返し単位となるモノマー(その他のモノマー)としては、例えば、ビニル系単量体、アルケン(例えば、エチレン、プロピレン、ブテン)等が挙げられる。ビニル系単量体としては、芳香族ビニル(例えば、スチレン)、アクリロニトリル、後述する特定分岐化剤、等が挙げられる。
<Other Monomers>
The skeleton of the specific conjugated diene rubber may have a repeating unit other than the repeating unit derived from the conjugated diene. Examples of the monomer (other monomer) that becomes such a repeating unit include vinyl monomers, alkenes (e.g., ethylene, propylene, butene), etc. Examples of the vinyl monomer include aromatic vinyl (e.g., styrene), acrylonitrile, and the specific branching agent described later.
<具体例>
骨格の具体例としては、天然ゴム(NR)、ブタジエンゴム(BR)、芳香族ビニル-共役ジエン共重合ゴム、イソプレンゴム(IR)、アクリロニトリル-ブタジエン共重合ゴム(NBR)、ブチルゴム(IIR)、ハロゲン化ブチルゴム(Br-IIR、Cl-IIR)、クロロプレンゴム(CR)などが挙げられる。上記芳香族ビニル-共役ジエン共重合ゴムとしては、スチレンブタジエンゴム(SBR)、スチレンイソプレン共重合ゴムなどが挙げられる。
上記共役ジエン系ゴムは、本発明の効果がより優れる理由から、SBRであることが好ましい。
<Specific examples>
Specific examples of the skeleton include natural rubber (NR), butadiene rubber (BR), aromatic vinyl-conjugated diene copolymer rubber, isoprene rubber (IR), acrylonitrile-butadiene copolymer rubber (NBR), butyl rubber (IIR), halogenated butyl rubber (Br-IIR, Cl-IIR), chloroprene rubber (CR), etc. Examples of the aromatic vinyl-conjugated diene copolymer rubber include styrene-butadiene rubber (SBR), styrene-isoprene copolymer rubber, etc.
The conjugated diene rubber is preferably SBR because the effects of the present invention are more excellent.
〔特定変性基〕
上述のとおり、特定共役ジエン系ゴムは、窒素原子、ケイ素原子及びそれ(ケイ素原子)に隣接する酸素原子を含む変性基(特定変性基)を有する。
特定変性基は、共役ジエン系ゴムの末端、主鎖、側鎖いずれに有するのでもよい。
特定変性基は、本発明の効果がより優れる理由から、ケイ素原子及びそれに隣接する酸素原子を、アルコキシシリル基として含むのが好ましい。なお、アルコキシシリル基は、-Si(OR1)n(R2)3-n(ここで、R1:アルキル基、R2:水素原子又はアルキル基、n:1~3の整数)で表される基である。
特定変性基は、本発明の効果がより優れる理由から、窒素原子を、アミノ基(1~3級アミノ基)として含むのが好ましい。
特定変性基は、本発明の効果がより優れる理由から、後述する特定変性剤に由来する基であることが好ましい。
[Specific modifying group]
As described above, the specific conjugated diene rubber has a modifying group (specific modifying group) containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent to the silicon atom.
The specific modifying group may be present at any one of the terminals, main chain, or side chain of the conjugated diene rubber.
For the reason that the effect of the present invention is more excellent, the specific modifying group preferably contains a silicon atom and an oxygen atom adjacent thereto as an alkoxysilyl group. The alkoxysilyl group is a group represented by -Si(OR1) n (R2) 3-n (wherein R1 is an alkyl group, R2 is a hydrogen atom or an alkyl group, and n is an integer of 1 to 3).
The specific modifying group preferably contains a nitrogen atom as an amino group (primary to tertiary amino group) because this provides better effects of the present invention.
The specific modifying group is preferably a group derived from a specific modifying agent described below, because the effects of the present invention are more excellent.
〔式(1)〕
特定共役ジエン系ゴムは、下記式(1)を満たす。
式(1)は高分子量側の重量平均固有粘度と高分子量側の重量平均分子量との関係を規定したものであり、分岐を有する等、分子量の割に分子の大きさが小さい重合体が式(1)を満たす傾向にある。なお、高分子量側に限定している理由は、重合体全体の物性に与える影響が大きいためである。
[Formula (1)]
The specific conjugated diene rubber satisfies the following formula (1).
Formula (1) specifies the relationship between the weight-average intrinsic viscosity on the high molecular weight side and the weight-average molecular weight on the high molecular weight side, and polymers having a small molecular size relative to their molecular weight, such as those having branches, tend to satisfy formula (1). The reason for limiting the molecular weight side is that it has a large effect on the physical properties of the entire polymer.
IVw10%≦3.1×10-6×Mw10%-2.77 (1) IVw 10% ≦3.1×10 -6 ×Mw 10% -2.77 (1)
式(1)中のMw10%及びIVw10%は以下のようにして求められる。
変性共役ジエン系ゴムについて示差屈折率検出器(RI検出器)及び粘度検出器を検出器とするゲルパーミエーションクロマトグラフィー測定を行う。示差屈折率検出器によるクロマトグラムのピークのうち、ピーク全体の面積の10%の面積となる高分子量側の部分を用いて求められた重量平均分子量をMw10%とする。また、粘度検出器によるクロマトグラムのピークのうち、ピーク全体の面積の10%の面積となる高分子量側の部分を用いて求められた重量平均固有粘度をIVw10%とする。ただし、重量平均固有粘度の単位はdL/gである。
The Mw 10% and IVw 10% in formula (1) are determined as follows.
The modified conjugated diene rubber is subjected to gel permeation chromatography measurement using a differential refractive index detector (RI detector) and a viscosity detector as detectors. The weight average molecular weight obtained using the high molecular weight side portion of the peak of the chromatogram obtained by the differential refractive index detector, which is 10% of the total peak area, is defined as Mw 10% . In addition, the weight average intrinsic viscosity obtained using the high molecular weight side portion of the peak of the chromatogram obtained by the viscosity detector, which is 10% of the total peak area, is defined as IVw 10% . However, the unit of weight average intrinsic viscosity is dL/g.
以下、式(1)中のMw10%及びIVw10%について、より具体的に説明する。 Hereinafter, Mw 10% and IVw 10% in formula (1) will be explained in more detail.
上述のとおり、変性共役ジエン系ゴムについて示差屈折率検出器及び粘度検出器を検出器とするゲルパーミエーションクロマトグラフィー(GPC)測定を行う。GPC測定の具体的な方法は以下のとおりである。 As described above, the modified conjugated diene rubber is subjected to gel permeation chromatography (GPC) measurement using a differential refractive index detector and a viscosity detector as detectors. The specific method of GPC measurement is as follows.
溶離液として5mmol/Lのトリエチルアミン入りトルエンを使用する。カラムは、ポリスチレンゲルを充填剤としたカラム3本(東ソー社製の商品名「TSKgel G4000HXL」、「TSKgel G5000HXL」、及び「TSKgel G6000HXL」)を連結して使用する。測定用の試料を1mg/mLの濃度となるようにトルエンに溶解して測定溶液とし、測定溶液100μLをGPC測定装置に注入して、オーブン温度40℃、トルエン流量1mL/分の条件で測定する。 Toluene containing 5 mmol/L triethylamine is used as the eluent. Three columns packed with polystyrene gel (product names "TSKgel G4000HXL", "TSKgel G5000HXL", and "TSKgel G6000HXL" manufactured by Tosoh Corporation) are connected together and used. The measurement sample is dissolved in toluene to a concentration of 1 mg/mL to prepare the measurement solution, and 100 μL of the measurement solution is injected into the GPC measurement device and measured under conditions of an oven temperature of 40°C and a toluene flow rate of 1 mL/min.
示差屈折率検出器によるクロマトグラム(横軸:溶出時間、縦軸:信号強度)のピーク(変性共役ジエン系ゴムに由来するピーク)のうち、ピーク全体の面積の10%の面積となる高分子量側(溶出時間が短い方)の部分を用いて、重量平均分子量を求める。得られた重量平均分子量をMw10%とする。 Among the peaks (peaks attributable to the modified conjugated diene rubber) in the chromatogram (horizontal axis: elution time, vertical axis: signal intensity) obtained by the differential refractive index detector, the weight average molecular weight is determined using the portion on the high molecular weight side (the side with the shorter elution time) that accounts for 10% of the total peak area. The weight average molecular weight obtained is designated as Mw 10% .
また、粘度検出器によるクロマトグラム(横軸:溶出時間、縦軸:信号強度)のピーク(変性共役ジエン系ゴムに由来するピーク)のうち、ピーク全体の面積の10%の面積となる高分子量側(溶出時間が短い方)の部分を用いて、重量平均固有粘度を求める。得られた重量平均固有粘度をIVw10%とする。
なお、重量平均固有粘度とは、分子量Miにおける、分子数をNi、固有粘度をηiとすると、(Σ(ηi×Mi×Ni))/(Σ(Mi×Ni))と定義されるものである。
In addition, the weight-average intrinsic viscosity is calculated by using the portion of the high molecular weight side (the portion with the shorter elution time) that accounts for 10% of the total area of the peaks (peaks derived from the modified conjugated diene rubber) in the chromatogram (horizontal axis: elution time, vertical axis: signal intensity) obtained by the viscosity detector. The weight-average intrinsic viscosity thus obtained is designated as IVw10 % .
The weight average intrinsic viscosity is defined as (Σ(ηi×Mi×Ni))/(Σ(Mi×Ni)), where Ni is the number of molecules and ηi is the intrinsic viscosity at molecular weight Mi.
なお、図1にGPCのクロマトグラム(横軸:溶出時間、縦軸:信号強度)の一例を示す。ピーク全体であるP0の面積の10%の面積となる高分子量側(溶出時間が短い方)の部分であるP1を用いてMw10%及びIVw10%を求める。 An example of a GPC chromatogram (horizontal axis: elution time, vertical axis: signal intensity) is shown in Figure 1. Mw 10% and IVw 10% are calculated using P1, which is a portion on the high molecular weight side (shorter elution time) that has an area of 10% of the area of P0, which is the entire peak.
変性共役ジエン系ゴムが式(1)を満たすようにするための方法としては、例えば、後述する本発明の製造方法において、特定変性剤の種類や使用量、特定分岐化剤の種類や使用量を変更する方法等が挙げられる。 As a method for making the modified conjugated diene rubber satisfy formula (1), for example, a method of changing the type and amount of the specific modifier and the type and amount of the specific branching agent in the production method of the present invention described later can be mentioned.
Mw10%は、本発明の効果がより優れる理由から、100,000~10,000,000であることが好ましく、1,000,000~5,000,000であることがより好ましい。 Mw 10% is preferably from 100,000 to 10,000,000, and more preferably from 1,000,000 to 5,000,000, because the effects of the present invention are more excellent.
IVw10%は、本発明の効果がより優れる理由から、2~8であることが好ましく、4~6であることがより好ましい。 The IVw 10% is preferably 2 to 8, and more preferably 4 to 6, because the effects of the present invention are more excellent.
〔式(2)〕
特定共役ジエン系ゴムは、下記式(2)を満たす。
[Formula (2)]
The specific conjugated diene rubber satisfies the following formula (2).
St+Vn≦50 (2) St+Vn≦50 (2)
式(2)中、Stは、特定共役ジエン系ゴム全体に対するスチレンに由来する繰り返し単位の割合(質量%)(以下、「スチレン量」とも言う)を表し、Vnは、特定共役ジエン系ゴム全体に対する共役ジエン(例えば、ブタジエン)に由来する1,2-ビニル構造の繰り返し単位の割合(質量%)(以下、「ビニル量」とも言う)を表す。 In formula (2), St represents the ratio (mass%) of repeating units derived from styrene to the entire specific conjugated diene rubber (hereinafter also referred to as the "styrene amount"), and Vn represents the ratio (mass%) of repeating units of 1,2-vinyl structure derived from conjugated diene (e.g., butadiene) to the entire specific conjugated diene rubber (hereinafter also referred to as the "vinyl amount").
St+Vnは、本発明の効果がより優れる理由から、10~45であることが好ましく、25~45であることがより好ましい。 St+Vn is preferably 10 to 45, and more preferably 25 to 45, because this provides a better effect of the present invention.
Stは、本発明の効果がより優れる理由から、5~40であることが好ましく、10~35であることがより好ましく、15~30であることがさらに好ましい。 St is preferably 5 to 40, more preferably 10 to 35, and even more preferably 15 to 30, because this provides a better effect of the present invention.
Vnは、本発明の効果がより優れる理由から、5~30であることが好ましく、10~20であることがより好ましい。 Vn is preferably 5 to 30, and more preferably 10 to 20, because this provides a better effect of the present invention.
〔分子量〕
特定共役ジエン系ゴムの重量平均分子量(Mw)は、本発明の効果がより優れる理由から、100,000~2,000,000であることが好ましく、200,000~1,300,000であることがより好ましい。
なお、特定共役ジエン系ゴムの重量平均分子量(Mw)の測定方法は、ピーク全体を用いる点以外、上述したMw10%と同じである。
[Molecular weight]
The weight average molecular weight (Mw) of the specific conjugated diene rubber is preferably from 100,000 to 2,000,000, and more preferably from 200,000 to 1,300,000, because the effects of the present invention are more excellent.
The method for measuring the weight average molecular weight (Mw) of the specific conjugated diene rubber is the same as that for the above-mentioned Mw 10% , except that the entire peak is used.
〔ガラス転移温度〕
特定共役ジエン系ゴムのガラス転移温度(Tg)は特に制限されないが、本発明の効果がより優れる理由から、-100℃~-30℃であることが好ましく、-80℃~-45℃であることがより好ましい。
ガラス転移温度は、例えば、スチレン量やビニル量によって調節することができる。
なお、本明細書において、ガラス転移温度(Tg)は、示差走査熱量計(DSC)を用いて10℃/分の昇温速度で測定し、中点法にて算出したものとする。
[Glass transition temperature]
The glass transition temperature (Tg) of the specific conjugated diene rubber is not particularly limited, but is preferably from -100°C to -30°C, and more preferably from -80°C to -45°C, for reasons of better effects of the present invention.
The glass transition temperature can be adjusted, for example, by the amount of styrene or vinyl.
In this specification, the glass transition temperature (Tg) is measured using a differential scanning calorimeter (DSC) at a temperature rise rate of 10° C./min and calculated by the midpoint method.
〔好適な態様1〕
特定共役ジエン系ゴムは、本発明の効果がより優れる理由から、3分岐以上の星形構造を有するのが好ましく、特定変性基を分岐点とする3分岐以上の星形構造を有するのがより好ましく、下記式(A)で表される共役ジエン系ゴムであることがさらに好ましい。
[Preferred embodiment 1]
The specific conjugated diene rubber preferably has a star structure having three or more branches, more preferably has a star structure having three or more branches with a specific modifying group as a branch point, and further preferably is a conjugated diene rubber represented by the following formula (A), because the effects of the present invention are more excellent.
式(A)中、Xは、窒素原子、ケイ素原子及びそれに隣接する酸素原子を含むn価の基(特定変性基)を表し、Pは、共役ジエン系重合体鎖を表し、nは、3以上の整数を表す。 In formula (A), X represents an n-valent group (specific modifying group) containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto, P represents a conjugated diene polymer chain, and n represents an integer of 3 or more.
上述のとおり、Xは、窒素原子、ケイ素原子及びそれに隣接する酸素原子を含むn価の基(特定変性基)を表す。
Xは、本発明の効果がより優れる理由から、ケイ素原子及びそれに隣接する酸素原子を、アルコキシシリル基として含むのが好ましい。
Xは、本発明の効果がより優れる理由から、窒素原子を、アミノ基として含むのが好ましい。
As described above, X represents an n-valent group (specific modifying group) containing a nitrogen atom, a silicon atom and an oxygen atom adjacent thereto.
X preferably contains a silicon atom and an oxygen atom adjacent thereto as an alkoxysilyl group, because this provides a better effect of the present invention.
X preferably contains a nitrogen atom as an amino group because the effect of the present invention is more excellent.
上述のとおり、Pは、共役ジエン系重合体鎖を表す。複数存在するPは同一でも異なってもよい。
共役ジエン系重合体鎖の定義、具体例及び好適な態様は上述した特定共役ジエン系ゴムの骨格と同じである。
As described above, P represents a conjugated diene polymer chain. A plurality of P's may be the same or different.
The definition, specific examples and preferred embodiments of the conjugated diene polymer chain are the same as those of the skeleton of the specific conjugated diene rubber described above.
上述のとおり、nは、3以上の整数を表す。nの上限は特に制限されないが、本発明の効果がより優れる理由から、30以下であることが好ましい。 As mentioned above, n represents an integer of 3 or more. There is no particular upper limit to n, but it is preferably 30 or less because the effects of the present invention are superior.
〔好適な態様2〕
特定共役ジエン系ゴムが3分岐以上の星形構造を有する場合、上記星形構造の少なくとも1つの分岐鎖(共役ジエン系重合体鎖)は、本発明の効果がより優れる理由から、後述する特定分岐化剤に由来する部分を有し、上記部分において、さらなる主鎖分岐構造を有するのが好ましい。
なお、主鎖分岐構造とは、分岐鎖(共役ジエン系重合体鎖)がアルコキシシリル基又はハロシリル基を含むビニル系単量体に由来する部分で分岐点を形成し、さらにその分岐点から高分子鎖(例えば、別の共役ジエン系重合体鎖)が伸長している構造をいう。
[Preferred embodiment 2]
When the specific conjugated diene rubber has a star structure having three or more branches, at least one branched chain (conjugated diene polymer chain) of the star structure preferably has a portion derived from a specific branching agent described later, and the portion preferably has a further main chain branched structure, for reasons of better effects of the present invention.
The main chain branched structure refers to a structure in which a branched chain (conjugated diene polymer chain) forms a branch point at a portion derived from a vinyl monomer containing an alkoxysilyl group or a halosilyl group, and a polymer chain (e.g., another conjugated diene polymer chain) extends from the branch point.
〔含有量〕
ゴム成分中の特定共役ジエン系ゴムの割合は、25質量%以上である。
上記割合は、本発明の効果がより優れる理由から、30質量%以上であることが好ましく、40質量%以上であることがより好ましく、50質量%以上であることがさらに好ましい。
上記割合の上限は特に制限されず、100質量%である。
[Content]
The proportion of the specific conjugated diene rubber in the rubber component is 25% by mass or more.
The above ratio is preferably 30% by mass or more, more preferably 40% by mass or more, and even more preferably 50% by mass or more, because the effects of the present invention are more excellent.
The upper limit of the above proportion is not particularly limited, and is 100% by mass.
[特定共役ジエン系ゴムの製造方法]
特定共役ジエン系ゴムの製造方法は特に制限されないが、本発明の効果がより優れる理由から、下記(1)~(2)の工程を備える方法(以下、「本発明の製造方法」とも言う)が好ましい。
(1)共役ジエンを含むモノマーをアニオン重合によって重合することで、共役ジエン系重合体を得る、重合工程
(2)重合工程で得られた共役ジエン系重合体と、窒素原子とアルコキシシリル基とを含む化合物(以下、「特定変性剤」とも言う)とを反応させることで、特定変性基を有する共役ジエン系ゴムを得る、変性工程
[Method of producing specific conjugated diene rubber]
The method for producing the specific conjugated diene rubber is not particularly limited, but because the effects of the present invention are superior, a method including the following steps (1) and (2) (hereinafter also referred to as the "production method of the present invention") is preferred.
(1) a polymerization step in which a monomer containing a conjugated diene is polymerized by anionic polymerization to obtain a conjugated diene polymer; (2) a modification step in which the conjugated diene polymer obtained in the polymerization step is reacted with a compound containing a nitrogen atom and an alkoxysilyl group (hereinafter also referred to as a "specific modifier") to obtain a conjugated diene rubber having a specific modifying group.
〔重合工程〕
重合工程は、共役ジエンを含むモノマーをアニオン重合によって重合することで、共役ジエン系重合体を得る工程である。
[Polymerization step]
The polymerization step is a step of obtaining a conjugated diene-based polymer by polymerizing a monomer containing a conjugated diene by anionic polymerization.
<アニオン重合>
アニオン重合は特に制限されないが、本発明の効果がより優れる理由から、開始剤として有機リチウム化合物を用いたアニオン重合であることが好ましい。
<Anionic Polymerization>
The anionic polymerization is not particularly limited, but anionic polymerization using an organolithium compound as an initiator is preferred because the effects of the present invention are more excellent.
有機リチウム化合物は特に制限されないが、その具体例としては、n-ブチルリチウム(n-BuLi)、sec-ブチルリチウム、tert-ブチルリチウム、n-プロピルリチウム、iso-プロピルリチウム、ベンジルリチウム等のモノ有機リチウム化合物;1,4-ジリチオブタン、1,5-ジリチオペンタン、1,6-ジリチオヘキサン、1,10-ジリチオデカン、1,1-ジリチオジフェニレン、ジリチオポリブタジエン、ジリチオポリイソプレン、1,4-ジリチオベンゼン、1,2-ジリチオ-1,2-ジフェニルエタン、1,4-ジリチオ-2-エチルシクロヘキサン、1,3,5-トリリチオベンゼン、1,3,5-トリリチオ-2,4,6-トリエチルベンゼン等の多官能性有機リチウム化合物が挙げられる。なかでも、本発明の効果がより優れる理由から、n-ブチルリチウム、sec-ブチルリチウム、tert-ブチルリチウムのモノ有機リチウム化合物が好ましく、n-ブチルリチウムがより好ましい。 The organolithium compound is not particularly limited, but specific examples include mono-organolithium compounds such as n-butyllithium (n-BuLi), sec-butyllithium, tert-butyllithium, n-propyllithium, iso-propyllithium, and benzyllithium; and polyfunctional organolithium compounds such as 1,4-dilithiobutane, 1,5-dilithiopentane, 1,6-dilithiohexane, 1,10-dilithiodecane, 1,1-dilithiodiphenylene, dilithiopolybutadiene, dilithiopolyisoprene, 1,4-dilithiobenzene, 1,2-dilithio-1,2-diphenylethane, 1,4-dilithio-2-ethylcyclohexane, 1,3,5-trilithiobenzene, and 1,3,5-trilithio-2,4,6-triethylbenzene. Among these, mono-organolithium compounds such as n-butyllithium, sec-butyllithium, and tert-butyllithium are preferred because they provide better effects for the present invention, with n-butyllithium being more preferred.
有機リチウム化合物の使用量は特に制限されないが、本発明の効果がより優れる理由から、モノマーに対して、0.001~10モル%であることが好ましい。 The amount of the organolithium compound used is not particularly limited, but it is preferably 0.001 to 10 mol% relative to the monomer, because this provides a better effect of the present invention.
<モノマー>
重合工程で用いられる共役ジエンを含むモノマーの具体例及び好適な態様は、上述した特定共役ジエン系ゴムの骨格の共役ジエン及びその他のモノマーと同じである。
<Monomer>
Specific examples and preferred embodiments of the conjugated diene-containing monomer used in the polymerization step are the same as those of the conjugated diene and other monomers in the skeleton of the specific conjugated diene-based rubber described above.
(特定分岐化剤)
モノマーは、本発明の効果がより優れる理由から、アルコキシシリル基又はハロシリル基を含むビニル系単量体(以下、「特定分岐化剤」とも言う)を含むのが好ましい。
特定分岐化剤は、本発明の効果がより優れる理由から、アルコキシシリル基又はハロシリル基を含む芳香族ビニル(特にスチレン)であることが好ましく、アルコキシシリル基を含む芳香族ビニルであることがより好ましく、トリアルコキシシリル基を含む芳香族ビニルであることがさらに好ましい。
(Specific branching agent)
The monomer preferably contains a vinyl monomer containing an alkoxysilyl group or a halosilyl group (hereinafter also referred to as a "specific branching agent") because this provides a superior effect of the present invention.
The specific branching agent is preferably an aromatic vinyl (particularly styrene) containing an alkoxysilyl group or a halosilyl group, more preferably an aromatic vinyl containing an alkoxysilyl group, and even more preferably an aromatic vinyl containing a trialkoxysilyl group, for reasons that the effects of the present invention are more excellent.
(1)具体例
アルコキシシリル基を含む芳香族ビニルの具体例としては、1-(トリメトキシシリル)-4-ビニルベンゼン、1,1-ビス(4-トリメトキシシリルフェニル)エチレン等が挙げられる。
また、ハロシリル基を含む芳香族ビニルとしては、トリクロロ(4-ビニルフェニル)シラン、1,1-ビス(4-トリクロロシリルフェニル)エチレン等が挙げられる。
(1) Specific Examples Specific examples of aromatic vinyls containing an alkoxysilyl group include 1-(trimethoxysilyl)-4-vinylbenzene, 1,1-bis(4-trimethoxysilylphenyl)ethylene, and the like.
Examples of aromatic vinyls containing a halosilyl group include trichloro(4-vinylphenyl)silane and 1,1-bis(4-trichlorosilylphenyl)ethylene.
(2)使用量
特定分岐化剤の使用量は、本発明の効果がより優れる理由から、共役ジエンに対して、0.001~0.1質量%であることが好ましく、0.005~0.05質量%であることがより好ましい。
(2) Amount Used The amount of the specific branching agent used is preferably 0.001 to 0.1% by mass, and more preferably 0.005 to 0.05% by mass, based on the conjugated diene, because this provides a better effect of the present invention.
<極性化合物>
重合工程においては、極性化合物を添加してもよい。これにより、モノマーをランダムに共重合させることができる。また、極性化合物は、共役ジエンのミクロ構造を制御するためのビニル化剤としても用いることができる傾向にある。また、重合反応の促進等にも効果がある傾向にある。
<Polar Compounds>
In the polymerization step, a polar compound may be added. This allows the monomers to be randomly copolymerized. In addition, polar compounds tend to be usable as vinylating agents for controlling the microstructure of conjugated dienes. In addition, polar compounds tend to be effective in promoting polymerization reactions.
極性化合物としては、例えば、テトラヒドロフラン、ジエチルエーテル、ジオキサン、ジメトキシベンゼン、2,2-ビス(2-オキソラニル)プロパン等のエーテル類;テトラメチルエチレンジアミン、ジピペリジノエタン、トリメチルアミン、トリエチルアミン、ピリジン、キヌクリジン等の第3級アミン化合物;カリウム-tert-アミラート、ナトリウム-tert-ブチラート等のアルカリ金属アルコキシド化合物;トリフェニルホスフィン等のホスフィン化合物等を用いることができる。
これらの極性化合物は、1種単独で用いてもよいし、2種以上を併用してもよい。
Examples of the polar compound that can be used include ethers such as tetrahydrofuran, diethyl ether, dioxane, dimethoxybenzene, and 2,2-bis(2-oxolanyl)propane; tertiary amine compounds such as tetramethylethylenediamine, dipiperidinoethane, trimethylamine, triethylamine, pyridine, and quinuclidine; alkali metal alkoxide compounds such as potassium tert-amylate and sodium tert-butylate; and phosphine compounds such as triphenylphosphine.
These polar compounds may be used alone or in combination of two or more.
(使用量)
極性化合物の使用量は、本発明の効果がより優れる理由から、開始剤1モルに対して、0.01モル以上100モル以下であることが好ましい。
(Amount used)
The amount of the polar compound used is preferably 0.01 moles or more and 100 moles or less per mole of the initiator, because the effects of the present invention are more excellent.
〔変性工程〕
変性工程は、重合工程で得られた共役ジエン系重合体と、窒素原子、ケイ素原子及びそれに隣接する酸素原子を含む変性剤(特定変性剤)とを反応させることで、特定変性基を有する共役ジエン系ゴムを得る工程である。
[Modification step]
The modification step is a step of obtaining a conjugated diene rubber having a specific modifying group by reacting the conjugated diene polymer obtained in the polymerization step with a modifier (specific modifier) containing a nitrogen atom, a silicon atom and an oxygen atom adjacent thereto.
変性工程では、重合工程で得られた共役ジエン系重合体の活性末端が特定変性剤のケイ素原子に結合するものと考えられる。例えば、特定変性剤がアルコキシシリル基を含む場合、上記活性末端はアルコキシシリル基のケイ素原子に結合し、アルコキシ基が脱離すると考えられる。
また、重合工程で得られた共役ジエン系重合体が特定分岐化剤に由来する部分を有する場合、上述した活性末端に加えて、上記部分のアルコキシシリル基又はハロシリル基も特定変性剤(例えば、アルコキシシリル基)と反応するものと考えられる。また、上記部分のアルコキシシリル基又はハロシリル基は、別の共役ジエン系重合体の活性末端とも反応するものと考えられる。結果として、特定分岐化剤に由来する部分を有する共役ジエン系重合体は、上記部分において、主鎖分岐構造(別の共役ジエン系重合体鎖)を有することになる。
In the modification step, it is considered that the active terminal of the conjugated diene polymer obtained in the polymerization step is bonded to the silicon atom of the specific modifier. For example, when the specific modifier contains an alkoxysilyl group, it is considered that the active terminal is bonded to the silicon atom of the alkoxysilyl group, and the alkoxy group is eliminated.
In addition, when the conjugated diene polymer obtained in the polymerization step has a portion derived from a specific branching agent, in addition to the above-mentioned active terminal, the alkoxysilyl group or halosilyl group of the above-mentioned portion is also considered to react with the specific modifying agent (e.g., alkoxysilyl group). In addition, the alkoxysilyl group or halosilyl group of the above-mentioned portion is also considered to react with the active terminal of another conjugated diene polymer. As a result, the conjugated diene polymer having a portion derived from a specific branching agent has a main chain branched structure (another conjugated diene polymer chain) in the above-mentioned portion.
<特定変性剤>
特定変性剤は、窒素原子、ケイ素原子及びそれに隣接する酸素原子を含む化合物である。
特定変性剤は、本発明の効果がより優れる理由から、ケイ素原子及びそれに隣接する酸素原子を、アルコキシシリル基(特に、トリアルコキシシリル基)、又は、シラザン構造(特に環状シラザン構造)を含む基であってシラザン構造のケイ素原子にアルコキシ基が結合した基として含むのが好ましい。ここで、シラザン構造とは、ケイ素原子と窒素原子とが直接結合した構造(Si-N結合を有する構造)を意図する。
特定変性剤は、本発明の効果がより優れる理由から、窒素原子を、アミノ基(1~3級アミノ基)、又は、シラザン構造(特に環状シラザン構造)を含む基として含むのが好ましい。
特定変性剤は、アルコキシシリル基等の活性末端と反応し得る部位を2以上(好ましくは3以上)有するのが好ましい。特定変性剤が上記部位を複数有する場合、特定変性剤は共役ジエン系重合体同士を繋ぐカップリング剤として機能する。
<Specific Modifier>
The specific modifier is a compound containing a nitrogen atom, a silicon atom and an oxygen atom adjacent thereto.
For the reason that the effect of the present invention is more excellent, the specific modifier preferably contains a silicon atom and an oxygen atom adjacent thereto as an alkoxysilyl group (particularly a trialkoxysilyl group) or a group containing a silazane structure (particularly a cyclic silazane structure) in which an alkoxy group is bonded to a silicon atom of the silazane structure. Here, the silazane structure refers to a structure in which a silicon atom and a nitrogen atom are directly bonded (a structure having a Si-N bond).
The specific modifying agent preferably contains a nitrogen atom as a group containing an amino group (primary to tertiary amino group) or a silazane structure (particularly a cyclic silazane structure) because the effects of the present invention are more excellent.
The specific modifying agent preferably has two or more (preferably three or more) sites capable of reacting with an active terminal such as an alkoxysilyl group. When the specific modifying agent has a plurality of such sites, the specific modifying agent functions as a coupling agent that connects conjugated diene polymers together.
(具体例)
特定変性剤の具体例としては、トリス(3-トリメトキシシリルプロピル)アミン、テトラキス(3-トリメトキシシリルプロピル)-1,3-プロパンジアミン等のアルコキシシリル基を有する3級アミン、2,2-ジメトキシ-1-(3-トリメトキシシリルプロピル)-1-アザ-2-シラシクロペンタン等のアルコキシシリル基を有する環状シラザン、トリス[3-(2,2-ジメトキシ-1-アザ-2-シラシクロペンタン)プロピル]アミン、テトラキス[3-(2,2-ジメトキシ-1-アザ-2-シラシクロペンタン)プロピル]-1,3-プロパンジアミン等のアルコキシシリル基含有環状シラザン構造を含む基を有する3級アミン、ビス(3-トリメトキシシリルプロピル)-[3-(2,2-ジメトキシ-1-アザ-2-シラシクロペンタン)プロピル]アミン、ビス[3-(2,2-ジメトキシ-1-アザ-2-シラシクロペンタン)プロピル]-(3-トリメトキシシリルプロピル)アミン、トリス(3-トリメトキシシリルプロピル)-[3-(2,2-ジメトキシ-1-アザ-2-シラシクロペンタン)プロピル]-1,3-プロパンジアミン、ビス(3-トリメトキシシリルプロピル)-[3-(2,2-ジメトキシ-1-アザ-2-シラシクロペンタン)プロピル]-[3-(1-メトキシ-2-トリメチルシリル-1-シラ-2-アザシクロペンタン)プロピル]-1,3-プロパンジアミン、ビス(2-トリメトキシシリルプロピル)-[3-(2,2-ジメトキシ-1-アザ-2-シラシクロペンタン)プロピル]-メチル-1,3-プロパンジアミン等のアルコキシシリル基と環状シラザン構造を含む基とを有する3級アミン、等が挙げられる。
(Specific example)
Specific examples of the specific modifying agent include tertiary amines having an alkoxysilyl group, such as tris(3-trimethoxysilylpropyl)amine and tetrakis(3-trimethoxysilylpropyl)-1,3-propanediamine; cyclic silazanes having an alkoxysilyl group, such as 2,2-dimethoxy-1-(3-trimethoxysilylpropyl)-1-aza-2-silacyclopentane; tertiary amines having a group containing an alkoxysilyl group-containing cyclic silazane structure, such as tris[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]amine and tetrakis[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]-1,3-propanediamine; bis(3-trimethoxysilylpropyl)-[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]amine; bis[3 tertiary amines having an alkoxysilyl group and a group containing a cyclic silazane structure, such as -(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]-(3-trimethoxysilylpropyl)amine, tris(3-trimethoxysilylpropyl)-[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]-1,3-propanediamine, bis(3-trimethoxysilylpropyl)-[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]-[3-(1-methoxy-2-trimethylsilyl-1-sila-2-azacyclopentane)propyl]-1,3-propanediamine, and bis(2-trimethoxysilylpropyl)-[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]-methyl-1,3-propanediamine.
(使用量)
特定変性剤の使用量は、本発明の効果がより優れる理由から、共役ジエンに対し、0.01~1質量%であることが好ましく、0.02~0.2質量%であることがより好ましい。
(Amount used)
The amount of the specific modifier used is preferably 0.01 to 1% by mass, and more preferably 0.02 to 0.2% by mass, based on the conjugated diene, because this provides a better effect of the present invention.
〔その他の工程〕
本発明の製造方法は、上述した工程以外の工程(その他の工程)を備えていてもよい。
その他の工程としては、重合停止剤(例えば、メタノール)を添加する重合停止工程、スチームストリッピングにより溶媒を除去する溶媒除去工程、等が挙げられる。
[Other steps]
The manufacturing method of the present invention may include steps (other steps) other than the steps described above.
Other steps include a polymerization terminating step in which a polymerization terminator (e.g., methanol) is added, and a solvent removal step in which the solvent is removed by steam stripping.
[その他のゴム成分]
ゴム成分は、特定共役ジエン系ゴム以外のゴム成分(ゴム成分)を含有していてもよい。そのようなその他のゴム成分としては、天然ゴム(NR)、ブタジエンゴム(BR)、芳香族ビニル-共役ジエン共重合ゴム、イソプレンゴム(IR)、アクリロニトリル-ブタジエン共重合ゴム(NBR)、ブチルゴム(IIR)、ハロゲン化ブチルゴム(Br-IIR、Cl-IIR)、クロロプレンゴム(CR)などが挙げられる。上記芳香族ビニル-共役ジエン共重合ゴムとしては、スチレンブタジエンゴム(SBR)、スチレンイソプレン共重合ゴムなどが挙げられる。
[Other rubber components]
The rubber component may contain a rubber component (rubber component) other than the specific conjugated diene rubber. Examples of such other rubber components include natural rubber (NR), butadiene rubber (BR), aromatic vinyl-conjugated diene copolymer rubber, isoprene rubber (IR), acrylonitrile-butadiene copolymer rubber (NBR), butyl rubber (IIR), halogenated butyl rubber (Br-IIR, Cl-IIR), chloroprene rubber (CR), etc. Examples of the aromatic vinyl-conjugated diene copolymer rubber include styrene butadiene rubber (SBR), styrene isoprene copolymer rubber, etc.
[平均Tg]
ゴム成分全体のガラス転移温度(以下、「平均Tg」とも言う)は、-80℃超-45℃以下である。
ゴム成分の平均Tgは、本発明の効果がより優れる理由から、-75℃以上-45℃以下であることが好ましく、-70℃以上-50℃以下であることがより好ましい。
なお、ゴム成分の平均Tgとは、各ゴム成分のガラス転移温度(Tg)に各ゴム成分の質量分率を乗じた合計(ガラス転移温度の加重平均値)である。
[Average Tg]
The glass transition temperature (hereinafter also referred to as "average Tg") of the entire rubber component is higher than -80°C and equal to or lower than -45°C.
The average Tg of the rubber component is preferably −75° C. or more and −45° C. or less, and more preferably −70° C. or more and −50° C. or less, because the effects of the present invention are more excellent.
The average Tg of the rubber components is the sum of the glass transition temperatures (Tg) of the individual rubber components multiplied by the mass fraction of each rubber component (weighted average value of the glass transition temperatures).
[分子量]
ゴム成分の重量平均分子量(Mw)の好適な態様は、上述した特定共役ジエン系ゴムと同じである。
[Molecular weight]
The preferred embodiment of the weight average molecular weight (Mw) of the rubber component is the same as that of the specific conjugated diene rubber described above.
[2]シリカ
本発明の組成物はシリカを含有する。
シリカは特に制限されず、従来公知の任意のシリカを用いることができる。
シリカとしては、例えば、湿式シリカ、乾式シリカ、ヒュームドシリカ、珪藻土などが挙げられる。もみ殻等、バイオマス由来のシリカを使用してもよい。上記シリカは、1種のシリカを単独で用いても、2種以上のシリカを併用してもよい。
[2] Silica The composition of the present invention contains silica.
The silica is not particularly limited, and any conventionally known silica can be used.
Examples of silica include wet silica, dry silica, fumed silica, diatomaceous earth, etc. Silica derived from biomass such as rice husk may also be used. The above silica may be used alone or in combination of two or more kinds.
[CTAB]
シリカのセチルトリメチルアンモニウムブロマイド(CTAB)吸着比表面積(以下、「CTAB吸着比表面積」を単に「CTAB」とも言う)は特に制限されないが、本発明の効果がより優れる理由から、100~300m2/gであることが好ましく、150~200m2/gであることがより好ましい。
ここで、CTAB吸着比表面積は、JIS K6430:2008 附属書Gに従って測定した値である。
[CTAB]
The cetyltrimethylammonium bromide (CTAB) adsorption specific surface area of silica (hereinafter, "CTAB adsorption specific surface area" may be simply referred to as "CTAB") is not particularly limited, but is preferably 100 to 300 m 2 /g, and more preferably 150 to 200 m 2 /g, for reasons of superior effects of the present invention.
Here, the CTAB adsorption specific surface area is a value measured in accordance with JIS K6430:2008 Annex G.
[含有量]
本発明の組成物において、シリカの含有量は、上述したゴム成分100質量部に対して、80質量部以上160質量部以下である。シリカの含有量は、本発明の効果がより優れる理由から、上述したゴム成分100質量部に対して、100質量部以上140質量部以下であることが好ましい。
[Content]
In the composition of the present invention, the content of silica is 80 parts by mass or more and 160 parts by mass or less per 100 parts by mass of the above-mentioned rubber component. The content of silica is preferably 100 parts by mass or more and 140 parts by mass or less per 100 parts by mass of the above-mentioned rubber component because the effect of the present invention is more excellent.
[3]軟化剤
本発明の組成物は、熱可塑性樹脂及びオイルからなる群より選択される少なくとも1種からなる軟化剤を含有する。
[3] Softener The composition of the present invention contains a softener comprising at least one type selected from the group consisting of thermoplastic resins and oils.
[熱可塑性樹脂]
軟化剤は、熱可塑性樹脂を含有する。
軟化剤は、本発明の効果がより優れる理由から、熱可塑性樹脂を2種以上含むのが好ましい。
[Thermoplastic resin]
The softener contains a thermoplastic resin.
The softener preferably contains two or more thermoplastic resins because the effects of the present invention are more excellent.
〔具体例〕
熱可塑性樹脂としては、例えば、クマロン系樹脂(例えば、クマロン樹脂、クマロン・インデン樹脂、クマロン・インデン・スチレン樹脂)、フェノール系樹脂(例えば、フェノール樹脂、フェノール・アセチレン樹脂、フェノール・ホルムアルデヒド樹脂)、キシレン系樹脂(例えば、キシレン樹脂、キシレン・アセチレン樹脂、キシレン・ホルムアルデヒド樹脂)、ロジン系樹脂(例えば、ロジン、ロジンエステル、水素添加ロジン誘導体)、テルペン系樹脂(例えば、テルペン樹脂、変性テルペン樹脂(芳香族変性テルペン樹脂等)、テルペンフェノール樹脂、水添テルペン樹脂、α-ピネン樹脂、β-ピネン樹脂、リモネン樹脂、水添リモネン樹脂、ジペンテン樹脂、テルペンスチレン樹脂)、スチレン系樹脂、石油系樹脂(例えば、C5/C9系樹脂、C9系樹脂、DCPD(ジシクロペンタジエン)系樹脂、DCPD/C9系樹脂、水添C5/C9系樹脂、水添C9系樹脂、水添DCPD系樹脂、水添DCPD/C9系樹脂)、脂肪族飽和炭化水素系樹脂等が挙げられる。
[Specific examples]
Examples of the thermoplastic resin include coumarone resins (e.g., coumarone resin, coumarone-indene resin, coumarone-indene-styrene resin), phenol resins (e.g., phenol resin, phenol-acetylene resin, phenol-formaldehyde resin), xylene resins (e.g., xylene resin, xylene-acetylene resin, xylene-formaldehyde resin), rosin resins (e.g., rosin, rosin ester, hydrogenated rosin derivative), terpene resins (e.g., terpene resin, modified rosin ... Examples of the resins include aromatic terpene resins (such as aromatic modified terpene resins), terpene phenol resins, hydrogenated terpene resins, α-pinene resins, β-pinene resins, limonene resins, hydrogenated limonene resins, dipentene resins, and terpene styrene resins), styrene-based resins, petroleum-based resins (for example, C5/C9-based resins, C9-based resins, DCPD (dicyclopentadiene)-based resins, DCPD/C9-based resins, hydrogenated C5/C9-based resins, hydrogenated C9-based resins, hydrogenated DCPD-based resins, and hydrogenated DCPD/C9-based resins), and aliphatic saturated hydrocarbon-based resins.
熱可塑性樹脂は、本発明の効果がより優れる理由から、テルペン系樹脂、C5/C9系樹脂、C9系樹脂、DCPD系樹脂、DCPD/C9系樹脂、水添C5/C9系樹脂、水添C9系樹脂、水添DCPD系樹脂、及び、水添DCPD/C9系樹脂からなる群より選択される少なくとも1種を含むのが好ましい。 The thermoplastic resin preferably contains at least one selected from the group consisting of terpene resins, C5/C9 resins, C9 resins, DCPD resins, DCPD/C9 resins, hydrogenated C5/C9 resins, hydrogenated C9 resins, hydrogenated DCPD resins, and hydrogenated DCPD/C9 resins, because this provides a better effect for the present invention.
〔含有量〕
本発明の組成物において、熱可塑性樹脂の含有量は、上述したゴム成分100質量部に対して、30質量部以上80質量部未満である。
本発明の組成物において、熱可塑性樹脂の含有量は、本発明の効果がより優れる理由から、上述したゴム成分100質量部に対して、50質量部以上80質量部未満であることが好ましい。
[Content]
In the composition of the present invention, the content of the thermoplastic resin is 30 parts by mass or more and less than 80 parts by mass per 100 parts by mass of the above-mentioned rubber component.
In the composition of the present invention, the content of the thermoplastic resin is preferably 50 parts by mass or more and less than 80 parts by mass per 100 parts by mass of the rubber component described above, because the effects of the present invention are more excellent.
本発明の組成物において、熱可塑性樹脂の含有量は、本発明の効果がより優れる理由から、上述した特定共役ジエン系ゴムに対して、40~120質量%であることが好ましい。 In the composition of the present invention, the content of the thermoplastic resin is preferably 40 to 120% by mass relative to the specific conjugated diene rubber described above, because this provides a better effect of the present invention.
[オイル]
軟化剤は、オイルを含んでいてもよい。
[oil]
The softener may include an oil.
〔含有量〕
本発明の組成物において、オイルの含有量は、本発明の効果がより優れる理由から、上述したゴム成分100質量部に対して、0~40質量部であることが好ましく、5~35質量部であることがより好ましい。
[Content]
In the composition of the present invention, the content of the oil is preferably 0 to 40 parts by mass, and more preferably 5 to 35 parts by mass, per 100 parts by mass of the rubber component, because the effects of the present invention are more excellent.
[樹脂比率]
本発明の組成物において、熱可塑性樹脂とオイルとの合計に対する熱可塑性樹脂の割合(以下、「樹脂比率」とも言う)は、50質量%以上である。
樹脂比率は、本発明の効果がより優れる理由から、80質量%以上であることが好ましい。
樹脂比率の上限は特に制限されず、100質量%である。
[Resin ratio]
In the composition of the present invention, the ratio of the thermoplastic resin to the total of the thermoplastic resin and the oil (hereinafter also referred to as the "resin ratio") is 50 mass % or more.
The resin ratio is preferably 80% by mass or more because the effects of the present invention are more excellent.
The upper limit of the resin ratio is not particularly limited, and is 100% by mass.
[4]任意成分
本発明の組成物は、必要に応じて、上述した成分以外の成分(任意成分)を含有してもよい。
そのような成分としては、例えば、シリカ以外の充填剤(好ましくは、カーボンブラック)、シランカップリング剤、熱膨張性マイクロカプセル、酸化亜鉛(亜鉛華)、ステアリン酸、老化防止剤、ワックス、加工助剤、液状ポリマー、熱硬化性樹脂、加硫剤(例えば、硫黄)、加硫促進剤(促進剤)、加硫活性剤などのゴム組成物に一般的に使用される各種添加剤などが挙げられる。
[4] Optional Components The composition of the present invention may contain components (optional components) other than the above-mentioned components, as necessary.
Examples of such components include various additives commonly used in rubber compositions, such as fillers other than silica (preferably carbon black), silane coupling agents, thermally expandable microcapsules, zinc oxide (zinc white), stearic acid, antioxidants, waxes, processing aids, liquid polymers, thermosetting resins, vulcanizing agents (e.g., sulfur), vulcanization accelerators (accelerators), and vulcanization activators.
[シランカップリング剤]
本発明の組成物は、本発明の効果がより優れる理由から、シランカップリング剤を含有するのが好ましい。
[Silane coupling agent]
The composition of the present invention preferably contains a silane coupling agent because the effects of the present invention are more excellent.
シランカップリング剤は、加水分解性基および有機官能基を有するシラン化合物であれば特に制限されない。
上記加水分解性基は特に制限されないが、例えば、アルコキシ基、フェノキシ基、カルボキシル基、アルケニルオキシ基などが挙げられる。なかでも、本発明の効果がより優れる理由から、アルコキシ基であることが好ましい。加水分解性基がアルコキシ基である場合、アルコキシ基の炭素数は、本発明の効果がより優れる理由から、1~16であることが好ましく、1~4であることがより好ましい。炭素数1~4のアルコキシ基としては、例えば、メトキシ基、エトキシ基、プロポキシ基などが挙げられる。
The silane coupling agent is not particularly limited as long as it is a silane compound having a hydrolyzable group and an organic functional group.
The hydrolyzable group is not particularly limited, and examples thereof include an alkoxy group, a phenoxy group, a carboxyl group, and an alkenyloxy group. Of these, an alkoxy group is preferable because the effects of the present invention are more excellent. When the hydrolyzable group is an alkoxy group, the number of carbon atoms in the alkoxy group is preferably 1 to 16, and more preferably 1 to 4, because the effects of the present invention are more excellent. Examples of the alkoxy group having 1 to 4 carbon atoms include a methoxy group, an ethoxy group, and a propoxy group.
上記有機官能基は特に制限されないが、有機化合物と化学結合を形成し得る基であることが好ましく、例えば、エポキシ基、ビニル基、アクリロイル基、メタクリロイル基、アミノ基、スルフィド基、メルカプト基、ブロックメルカプト基(保護メルカプト基)(例えば、オクタノイルチオ基)などが挙げられ、なかでも、本発明の効果がより優れる理由から、スルフィド基(特に、ジスルフィド基、テトラスルフィド基)、メルカプト基、ブロックメルカプト基が好ましい。
シランカップリング剤は、1種を単独で用いてもよく、2種以上を併用してもよい。
The organic functional group is not particularly limited, but is preferably a group capable of forming a chemical bond with an organic compound. Examples of the organic functional group include an epoxy group, a vinyl group, an acryloyl group, a methacryloyl group, an amino group, a sulfide group, a mercapto group, and a blocked mercapto group (protected mercapto group) (e.g., an octanoylthio group). Of these, a sulfide group (particularly a disulfide group or a tetrasulfide group), a mercapto group, and a blocked mercapto group are preferred because they provide better effects of the present invention.
The silane coupling agents may be used alone or in combination of two or more kinds.
上記シランカップリング剤は、本発明の効果がより優れる理由から、硫黄含有シランカップリング剤であることが好ましい。 The above silane coupling agent is preferably a sulfur-containing silane coupling agent, since this provides a better effect of the present invention.
上記シランカップリング剤の具体例としては、ビス(3-トリエトキシシリルプロピル)テトラスルフィド、ビス(3-トリメトキシシリルプロピル)テトラスルフィド、ビス(3-トリエトキシシリルプロピル)ジスルフィド、メルカプトプロピルトリメトキシシラン、メルカプトプロピルトリエトキシシラン、3-トリメトキシシリルプロピル-N,N-ジメチルチオカルバモイル-テトラスルフィド、トリメトキシシリルプロピル-メルカプトベンゾチアゾールテトラスルフィド、トリエトキシシリルプロピル-メタクリレート-モノスルフィド、ジメトキシメチルシリルプロピル-N,N-ジメチルチオカルバモイル-テトラスルフィド、3-オクタノイルチオ-1-プロピルトリエトキシシラン等が挙げられ、これらのうち1種を単独で用いてもよく、2種以上を併用してもよい。 Specific examples of the silane coupling agent include bis(3-triethoxysilylpropyl)tetrasulfide, bis(3-trimethoxysilylpropyl)tetrasulfide, bis(3-triethoxysilylpropyl)disulfide, mercaptopropyltrimethoxysilane, mercaptopropyltriethoxysilane, 3-trimethoxysilylpropyl-N,N-dimethylthiocarbamoyl-tetrasulfide, trimethoxysilylpropyl-mercaptobenzothiazole tetrasulfide, triethoxysilylpropyl-methacrylate-monosulfide, dimethoxymethylsilylpropyl-N,N-dimethylthiocarbamoyl-tetrasulfide, 3-octanoylthio-1-propyltriethoxysilane, and the like. One of these may be used alone, or two or more may be used in combination.
〔含有量〕
本発明の組成物において、シランカップリング剤の含有量は特に制限されないが、本発明の効果がより優れる理由から、上述したゴム成分100質量部に対して、2~20質量部であることが好ましい。
[Content]
In the composition of the present invention, the content of the silane coupling agent is not particularly limited. However, in order to obtain better effects of the present invention, the content is preferably 2 to 20 parts by mass per 100 parts by mass of the rubber component described above.
また、本発明の組成物において、シランカップリング剤の含有量は、本発明の効果がより優れる理由から、上述したシリカの含有量に対して、1~20質量%であることが好ましく、5~15質量%であることがより好ましい。 In addition, in the composition of the present invention, the content of the silane coupling agent is preferably 1 to 20 mass % relative to the above-mentioned silica content, and more preferably 5 to 15 mass %, because this provides a better effect of the present invention.
[カーボンブラック]
本発明の組成物は、本発明の効果がより優れる理由から、カーボンブラックを含有するのが好ましい。上記カーボンブラックは、1種のカーボンブラックを単独で用いても、2種以上のカーボンブラックを併用してもよい。
上記カーボンブラックは特に限定されず、例えば、SAF-HS、SAF、ISAF-HS、ISAF、ISAF-LS、IISAF-HS、HAF-HS、HAF、HAF-LS、FEF、GPF、SRF等の各種グレードのものを使用することができる。
[Carbon black]
The composition of the present invention preferably contains carbon black because the effects of the present invention are more excellent. The carbon black may be used alone or in combination of two or more kinds.
The carbon black is not particularly limited, and various grades such as SAF-HS, SAF, ISAF-HS, ISAF, ISAF-LS, IISAF-HS, HAF-HS, HAF, HAF-LS, FEF, GPF, and SRF can be used.
〔N2SA〕
上記カーボンブラックの窒素吸着比表面積(N2SA)は特に制限されないが、本発明の効果がより優れる理由から、50~200m2/gであることが好ましく、70~150m2/gであることがより好ましい。
ここで、窒素吸着比表面積(N2SA)は、カーボンブラック表面への窒素吸着量をJIS K6217-2:2001「第2部:比表面積の求め方-窒素吸着法-単点法」にしたがって測定した値である。
[ N2SA ]
The nitrogen adsorption specific surface area (N 2 SA) of the carbon black is not particularly limited, but in order to obtain a superior effect of the present invention, it is preferably 50 to 200 m 2 /g, and more preferably 70 to 150 m 2 /g.
The nitrogen adsorption specific surface area (N 2 SA) is the amount of nitrogen adsorbed on the surface of carbon black measured according to JIS K6217-2:2001 "Part 2: Determination of specific surface area - Nitrogen adsorption method - Single point method".
〔含有量〕
本発明の組成物において、カーボンブラックの含有量は特に制限されないが、本発明の効果がより優れる理由から、上述したゴム成分100質量部に対して、1~100質量部であることが好ましく、2~30質量部であることがより好ましい。
[Content]
In the composition of the present invention, the content of carbon black is not particularly limited. However, in order to obtain better effects of the present invention, the content of carbon black is preferably 1 to 100 parts by mass, and more preferably 2 to 30 parts by mass, per 100 parts by mass of the rubber component described above.
[加硫促進剤]
本発明の組成物は、本発明の効果がより優れる理由から、加硫促進剤を含有するのが好ましい。
加硫促進剤としては、例えば、スルフェンアミド系、チウラム系、グアニジン系等が挙げられる。
[Vulcanization accelerator]
The composition of the present invention preferably contains a vulcanization accelerator because the effect of the present invention is more excellent.
Examples of the vulcanization accelerator include sulfenamide-based, thiuram-based, and guanidine-based accelerators.
〔含有量〕
本発明の組成物において、加硫促進剤の含有量は、本発明の効果がより優れる理由から、上述したゴム成分100質量部に対して、1~10質量部であることが好ましく、2~8質量部であることがより好ましく、3~6質量部であることがさらに好ましい。
[Content]
In the composition of the present invention, the content of the vulcanization accelerator is preferably 1 to 10 parts by mass, more preferably 2 to 8 parts by mass, and further preferably 3 to 6 parts by mass, per 100 parts by mass of the rubber component, because the effects of the present invention are more excellent.
〔好適な態様〕
加硫促進剤は、本発明の効果がより優れる理由から、チウラム系加硫促進剤を含むのが好ましい。
[Preferred embodiment]
The vulcanization accelerator preferably contains a thiuram-based vulcanization accelerator because the effects of the present invention are more excellent.
本発明の組成物において、チウラム系加硫促進剤の含有量は、本発明の効果がより優れる理由から、上述したゴム成分100質量部に対して、0.2質量部以上3.0質量部以下であることが好ましい。
本発明の組成物において、チウラム系加硫促進剤の含有量は、本発明の効果がより優れる理由から、上述した特定共役ジエン系ゴムに対して、0.1~10質量%であることが好ましく、0.2~5質量%であることがより好ましく、0.5~2質量%であることがさらに好ましい。
In the composition of the present invention, the content of the thiuram vulcanization accelerator is preferably 0.2 parts by mass or more and 3.0 parts by mass or less per 100 parts by mass of the rubber component, because the effects of the present invention are more excellent.
In the composition of the present invention, the content of the thiuram vulcanization accelerator is preferably 0.1 to 10 mass %, more preferably 0.2 to 5 mass %, and even more preferably 0.5 to 2 mass %, relative to the above-mentioned specific conjugated diene rubber, because the effects of the present invention are more excellent.
[5]タイヤ用ゴム組成物の調製方法
本発明の組成物の製造方法は特に限定されず、その具体例としては、例えば、上述した各成分を、公知の方法、装置(例えば、バンバリーミキサー、ニーダー、ロールなど)を用いて、混練する方法などが挙げられる。本発明の組成物が硫黄又は加硫促進剤を含有する場合は、硫黄及び加硫促進剤以外の成分を先に高温(好ましくは100~160℃)で混合し、冷却してから、硫黄又は加硫促進剤を混合するのが好ましい。
また、本発明の組成物は、従来公知の加硫または架橋条件で加硫または架橋することができる。
[5] Method for preparing rubber composition for tires The method for producing the composition of the present invention is not particularly limited, and specific examples thereof include a method of kneading the above-mentioned components using a known method or device (e.g., a Banbury mixer, a kneader, a roll, etc.) When the composition of the present invention contains sulfur or a vulcanization accelerator, it is preferable to first mix the components other than the sulfur and the vulcanization accelerator at a high temperature (preferably 100 to 160°C), cool the mixture, and then mix the sulfur or the vulcanization accelerator.
The composition of the present invention can be vulcanized or crosslinked under conventionally known vulcanization or crosslinking conditions.
[II]タイヤ
本発明のタイヤは、上述した本発明の組成物を用いて製造されたタイヤである。本発明のタイヤは、空気入りタイヤであることが好ましく、空気、窒素等の不活性ガス及びその他の気体を充填することができる。
[II] Tire The tire of the present invention is a tire manufactured using the above-mentioned composition of the present invention. The tire of the present invention is preferably a pneumatic tire, and can be filled with air, an inert gas such as nitrogen, or other gases.
図2に、本発明のタイヤの実施態様の一例を表すタイヤの部分断面概略図を示す。ただし、本発明のタイヤは図2に示す態様に限定されるものではない。 FIG. 2 shows a schematic partial cross-sectional view of a tire that represents one example of an embodiment of a tire of the present invention. However, the tire of the present invention is not limited to the embodiment shown in FIG. 2.
図2において、符号1はビード部を表し、符号2はサイドウォール部を表し、符号3はタイヤトレッド部を表す。
また、左右一対のビード部1間においては、繊維コードが埋設されたカーカス層4が装架されており、このカーカス層4の端部はビードコア5及びビードフィラー6の廻りにタイヤ内側から外側に折り返されて巻き上げられている。
また、タイヤトレッド部3においては、カーカス層4の外側に、ベルト層7がタイヤ1周に亘って配置されている。
また、ビード部1においては、リムに接する部分にリムクッション8が配置されている。
なお、符号2~3、5~6及び8の少なくともいずれか(好ましくは符号3)は上述した本発明の組成物により形成されている。
In FIG. 2, reference numeral 1 denotes a bead portion, reference numeral 2 denotes a sidewall portion, and reference numeral 3 denotes a tire tread portion.
Between the pair of left and right bead portions 1, a carcass layer 4 having fiber cords embedded therein is installed, and the ends of this carcass layer 4 are folded back and wrapped around the bead cores 5 and bead fillers 6 from the inside to the outside of the tire.
In the tire tread portion 3, a belt layer 7 is disposed on the outer side of the carcass layer 4 around one circumference of the tire.
In addition, a rim cushion 8 is disposed in the bead portion 1 at a portion that comes into contact with the rim.
At least one of the components 2, 3, 5, 6 and 8 (preferably the component 3) is made of the composition of the present invention.
本発明のタイヤは、例えば、従来公知の方法に従って製造することができる。また、タイヤに充填する気体としては、通常のまたは酸素分圧を調整した空気の他、窒素、アルゴン、ヘリウムなどの不活性ガスを用いることができる。 The tire of the present invention can be manufactured, for example, according to a conventionally known method. In addition, the gas to be filled into the tire can be normal air or air with an adjusted oxygen partial pressure, or an inert gas such as nitrogen, argon, or helium.
以下、実施例により、本発明についてさらに詳細に説明するが、本発明はこれらに限定されるものではない。 The present invention will be explained in more detail below with reference to examples, but the present invention is not limited to these.
[共役ジエン系ゴムの合成]
以下のとおり、各共役ジエン系ゴムを合成した。
[Synthesis of conjugated diene rubber]
Each conjugated diene rubber was synthesized as follows.
〔共役ジエン系ゴム1〕 [Conjugated diene rubber 1]
<重合工程>
攪拌機付きオートクレーブに、窒素雰囲気下、シクロヘキサン1000g/h(時間)、テトラメチルエチレンジアミン0.023g/h、1,3-ブタジエン176.4g/h、1-ブテン0.406g/h、及びスチレン23.6g/hで仕込んだ後、n-ブチルリチウムを1.43mmol/hで連続的に加え、70℃で重合を開始した。重合が十分に安定したところで、1-(トリメトキシシリル)-4-ビニルベンゼン(分岐化剤)を0.02g/hで添加し、撹拌して反応させた。なお、分岐化剤は上述した特定分岐化剤に該当する。
<Polymerization step>
In a stirrer-equipped autoclave, cyclohexane 1000 g/h (hour), tetramethylethylenediamine 0.023 g/h, 1,3-butadiene 176.4 g/h, 1-butene 0.406 g/h, and styrene 23.6 g/h were charged under a nitrogen atmosphere, and n-butyllithium was continuously added at 1.43 mmol/h to initiate polymerization at 70° C. When the polymerization was sufficiently stabilized, 1-(trimethoxysilyl)-4-vinylbenzene (branching agent) was added at 0.02 g/h and reacted with stirring. The branching agent corresponds to the specific branching agent described above.
<変性工程>
反応器出口から流出した溶液に、ビス(3-トリメトキシシリルプロピル)-[3-(2,2-ジメトキシ-1-アザ-2-シラシクロペンタン)プロピル]アミン(変性剤)を0.08g/hで添加し、撹拌して反応させた。
<Modification step>
To the solution flowing out from the reactor outlet, bis(3-trimethoxysilylpropyl)-[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]amine (modifier) was added at 0.08 g/h, and the mixture was stirred to react.
その後、重合停止剤として、メタノールを添加して、共役ジエン系ゴムを含有する溶液を得た。 Then, methanol was added as a polymerization terminator to obtain a solution containing conjugated diene rubber.
得られた溶液に、老化防止剤として、イルガノックス1520L(BASF社製)を、共役ジエン系ゴム100質量部に対して1.14質量部添加した後、スチームストリッピングにより溶媒を除去し、60℃で24時間真空乾燥して、固形状の共役ジエン系ゴムを得た。得られた共役ジエン系ゴムを共役ジエン系ゴム1とも言う。 To the resulting solution, 1.14 parts by mass of Irganox 1520L (manufactured by BASF) was added as an anti-aging agent per 100 parts by mass of conjugated diene rubber, after which the solvent was removed by steam stripping and the mixture was vacuum dried at 60°C for 24 hours to obtain a solid conjugated diene rubber. The resulting conjugated diene rubber is also referred to as conjugated diene rubber 1.
共役ジエン系ゴム1は、ブタジエンとスチレンと分岐化剤との共重合体である共役ジエン系重合体と変性剤との反応物であり、変性剤に由来する、窒素原子、ケイ素原子及びそれに隣接する酸素原子を含む変性基(特定変性基)を有する変性共役ジエン系ゴムである。
共役ジエン系ゴム1は、変性基を分岐点とする3分岐以上の星形構造を有し、上記変性基に結合する分岐鎖は、分岐化剤に由来する部分を有し、分岐剤に由来する部分において、更なる主鎖分岐構造(共役ジエン系重合体鎖)を有する。
The conjugated diene rubber 1 is a reaction product of a conjugated diene polymer, which is a copolymer of butadiene, styrene, and a branching agent, with a modifier, and is a modified conjugated diene rubber having a modifying group (specific modifying group) derived from the modifier, which includes a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto.
The conjugated diene rubber 1 has a star structure with three or more branches, with the modifying group as a branching point, and the branched chain bonded to the modifying group has a portion derived from a branching agent, and the portion derived from the branching agent has a further main chain branched structure (conjugated diene polymer chain).
〔共役ジエン系ゴム2〕
各成分の使用量を表1に記載のとおり変更した点以外は、共役ジエン系ゴム1と同様の手順にしたがって、固形状の共役ジエン系ゴムを得た。得られた共役ジエン系ゴムを共役ジエン系ゴム2とも言う。
[Conjugated diene rubber 2]
A solid conjugated diene rubber was obtained in the same manner as for the conjugated diene rubber 1, except that the amount of each component was changed as shown in Table 1. The obtained conjugated diene rubber is also referred to as conjugated diene rubber 2.
共役ジエン系ゴム2は、ブタジエンとスチレンと分岐化剤との共重合体である共役ジエン系重合体と変性剤との反応物であり、変性剤に由来する、窒素原子、ケイ素原子及びそれに隣接する酸素原子を含む変性基(特定変性基)を有する変性共役ジエン系ゴムである。
共役ジエン系ゴム2は、変性基を分岐点とする3分岐以上の星形構造を有し、上記変性基に結合する分岐鎖は、分岐化剤に由来する部分を有し、分岐剤に由来する部分において、更なる主鎖分岐構造(共役ジエン系重合体鎖)を有する。
The conjugated diene rubber 2 is a reaction product of a conjugated diene polymer, which is a copolymer of butadiene, styrene, and a branching agent, with a modifier, and is a modified conjugated diene rubber having a modifying group (specific modifying group) containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto, which is derived from the modifier.
The conjugated diene rubber 2 has a star structure with three or more branches, with the modifying group as a branching point, and the branched chain bonded to the modifying group has a portion derived from a branching agent, and the portion derived from the branching agent has a further main chain branched structure (conjugated diene polymer chain).
〔共役ジエン系ゴム3〕
各成分の使用量を表1に記載のとおり変更した点以外は、共役ジエン系ゴム1と同様の手順にしたがって、固形状の共役ジエン系ゴムを得た。得られた共役ジエン系ゴムを共役ジエン系ゴム3とも言う。
[Conjugated diene rubber 3]
A solid conjugated diene rubber was obtained in the same manner as for the conjugated diene rubber 1, except that the amount of each component was changed as shown in Table 1. The obtained conjugated diene rubber is also referred to as conjugated diene rubber 3.
共役ジエン系ゴム3は、ブタジエンとスチレンと分岐化剤との共重合体である共役ジエン系重合体と変性剤との反応物であり、変性剤に由来する、窒素原子、ケイ素原子及びそれに隣接する酸素原子を含む変性基(特定変性基)を有する変性共役ジエン系ゴムである。
共役ジエン系ゴム3は、変性基を分岐点とする3分岐以上の星形構造を有し、上記変性基に結合する分岐鎖は、分岐化剤に由来する部分を有し、分岐剤に由来する部分において、更なる主鎖分岐構造(共役ジエン系重合体鎖)を有する。
The conjugated diene rubber 3 is a reaction product of a conjugated diene polymer, which is a copolymer of butadiene, styrene and a branching agent, with a modifier, and is a modified conjugated diene rubber having a modifying group (specific modifying group) containing a nitrogen atom, a silicon atom and an oxygen atom adjacent thereto, which is derived from the modifier.
The conjugated diene rubber 3 has a star structure with three or more branches, with the modifying group as a branching point, and the branched chain bonded to the modifying group has a portion derived from a branching agent, and the portion derived from the branching agent has a further main chain branched structure (conjugated diene polymer chain).
〔比較共役ジエン系ゴム〕
窒素置換された内容積5リットルのオートクレーブ反応器に、シクロヘキサン2,000g、テトラヒドロフラン31.6g、スチレン122g及び1,3-ブタジエン320gを仕込んだ。反応器の内容物の温度を10℃に調整した後、重合開始剤としてn-ブチルリチウム4.75mmolを添加して重合を開始した。重合は断熱条件で実施し、最高温度は85℃に達した。重合転化率が99%に達した時点で(重合開始から20分経過後に)、1,3-ブタジエン10gを2分間かけて追加し、その後、下記式(4)の化合物(変性剤)2.12mmolを加えて15分間反応を行った。なお、変性剤は上述した特定変性剤に該当する。
得られた溶液に、2,6-ジ-tert-ブチル-p-クレゾールを3.96g添加した。次いで、スチームストリッピングにより脱溶媒を行い、110℃に調温された熱ロールで乾燥することにより固形状の共役ジエン系ゴムを得た。得られた共役ジエン系ゴムを比較共役ジエン系ゴムとも言う。
[Comparative conjugated diene rubber]
Into a nitrogen-substituted autoclave reactor having an internal volume of 5 liters, 2,000 g of cyclohexane, 31.6 g of tetrahydrofuran, 122 g of styrene, and 320 g of 1,3-butadiene were charged. After adjusting the temperature of the contents of the reactor to 10°C, 4.75 mmol of n-butyllithium was added as a polymerization initiator to start polymerization. The polymerization was carried out under adiabatic conditions, and the maximum temperature reached 85°C. When the polymerization conversion rate reached 99% (20 minutes after the start of polymerization), 10 g of 1,3-butadiene was added over 2 minutes, and then 2.12 mmol of a compound (modifier) represented by the following formula (4) was added and the reaction was carried out for 15 minutes. The modifier corresponds to the specific modifier described above.
To the resulting solution, 3.96 g of 2,6-di-tert-butyl-p-cresol was added. Next, the solvent was removed by steam stripping, and the mixture was dried with a heated roll adjusted to 110° C. to obtain a solid conjugated diene rubber. The obtained conjugated diene rubber is also referred to as a comparative conjugated diene rubber.
式(4)
式(4)中、R1は、炭素数1~20のヒドロカルビル基であり、R2は、炭素数1~20のヒドロカルビルオキシ基であり、R3は、炭素数1~20のアルカンジイル基であり、A2は、基「*-C(R5)=N-」又は基「*-N=C(R5)-」(ただし、R5は水素原子又はヒドロカルビル基であり、「*」はR4に結合する結合手であることを示す。)である。R4は、炭素数1~20のm価のヒドロカルビル基、又は窒素原子、酸素原子及び硫黄原子からなる群より選択される少なくとも一種の原子を有し、かつ活性水素を有さない炭素数1~20のm価の基である。nは1~3の整数であり、mは2~10の整数である。式中、複数のR1、R2、R3、A2、nは、同一でも異なっていてもよい。 In formula (4), R 1 is a hydrocarbyl group having 1 to 20 carbon atoms, R 2 is a hydrocarbyloxy group having 1 to 20 carbon atoms, R 3 is an alkanediyl group having 1 to 20 carbon atoms, and A 2 is a group "*-C(R 5 )=N-" or a group "*-N=C(R 5 )-" (wherein R 5 is a hydrogen atom or a hydrocarbyl group, and "*" indicates a bond bonded to R 4 ). R 4 is an m-valent hydrocarbyl group having 1 to 20 carbon atoms, or an m-valent group having 1 to 20 carbon atoms that has at least one atom selected from the group consisting of nitrogen atoms, oxygen atoms, and sulfur atoms and does not have active hydrogen. n is an integer of 1 to 3, and m is an integer of 2 to 10. In the formula, multiple R 1 , R 2 , R 3 , A 2 , and n may be the same or different.
比較共役ジエン系ゴムは、ブタジエンとスチレンとの共重合体である共役ジエン系重合体と変性剤との反応物であり、変性剤に由来する、窒素原子、ケイ素原子及びそれに隣接する酸素原子を含む変性基(特定変性基)を有する変性共役ジエン系ゴムである。 The comparative conjugated diene rubber is a reaction product between a conjugated diene polymer, which is a copolymer of butadiene and styrene, and a modifier, and is a modified conjugated diene rubber having a modifying group (specific modifying group) that contains a nitrogen atom, a silicon atom, and an oxygen atom adjacent to the nitrogen atom, which is derived from the modifier.
〔重量平均分子量、重量平均固有粘度、スチレン量、ビニル量、ガラス転移温度〕
上述のとおり合成した共役ジエン系ゴム(共役ジエン系ゴム1~3、比較共役ジエン系ゴム)について、Mw、Mw10%、IVw、IVw10%、St、Vn、ガラス転移温度(Tg)を表2に示す。また、後述するE581及びNS612についても同様に表2に示す。
なお、表2中、式(1)の「右辺」は、式(1)の右辺である「3.1×10-6×Mw10%-2.77」の値を表す。
また、表2中、式(1)の「該否」は、式(1)の該非を表し、具体的には、「A」は式(1)を満たすことを表し、「B」は式(1)を満たさないことを表す。
また、表2中、式(2)の「St+Vn」は、上述したSt+Vnを表す。
[Weight average molecular weight, weight average intrinsic viscosity, styrene content, vinyl content, glass transition temperature]
For the conjugated diene rubbers synthesized as described above (conjugated diene rubbers 1 to 3, comparative conjugated diene rubbers), Mw, Mw10 % , IVw, IVw10 % , St, Vn, and glass transition temperature (Tg) are shown in Table 2. The same is true for E581 and NS612, which will be described later.
In Table 2, the "right side" of formula (1) represents the value of the right side of formula (1), which is "3.1×10 -6 ×Mw 10% -2.77".
In addition, in Table 2, "Suitable" of formula (1) indicates whether formula (1) is satisfied or not, and specifically, "A" indicates that formula (1) is satisfied, and "B" indicates that formula (1) is not satisfied.
In addition, in Table 2, "St+Vn" in formula (2) represents the above-mentioned St+Vn.
表2に示されるとおり、共役ジエン系ゴム1~3はいずれも式(1)及び式(2)を満たす。また、上述のとおり、共役ジエン系ゴム1~3はいずれも特定変性基を有する変性共役ジエン系ゴムである。そのため、共役ジエン系ゴム1~3はいずれも上述した特定共役ジエン系ゴムに該当する。
また、表2に示されるとおり、比較共役ジエン系ゴムは式(1)を満たす。また、上述のとおり、比較共役ジエン系ゴムは特定変性基を有する変性共役ジエン系ゴムである。しかしながら、表2に示されるとおり、比較共役ジエン系ゴムは、式(2)を満たさないため、上述した特定共役ジエン系ゴムに該当しない。
また、表2に示されるとおり、E581及びNS612はいずれも式(1)を満たさないため上述した特定共役ジエン系ゴムに該当しない。
As shown in Table 2, all of the conjugated diene rubbers 1 to 3 satisfy the formula (1) and the formula (2). As described above, all of the conjugated diene rubbers 1 to 3 are modified conjugated diene rubbers having a specific modifying group. Therefore, all of the conjugated diene rubbers 1 to 3 correspond to the above-mentioned specific conjugated diene rubber.
As shown in Table 2, the comparative conjugated diene rubber satisfies formula (1). As described above, the comparative conjugated diene rubber is a modified conjugated diene rubber having a specific modifying group. However, as shown in Table 2, the comparative conjugated diene rubber does not satisfy formula (2), and therefore does not fall under the above-mentioned specific conjugated diene rubber.
Furthermore, as shown in Table 2, neither E581 nor NS612 satisfies formula (1), and therefore does not fall under the category of the above-mentioned specific conjugated diene rubber.
[タイヤ用ゴム組成物の調製]
下記表3~4の各成分を同表に示す組成(質量部)で混合した。
具体的には、まず、表3~4中の硫黄及び加硫促進剤以外の成分を1.8Lの密閉型混合機で160℃以下の条件下で5分間混合し、マスターバッチを放出した。その後、上記マスターバッチに硫黄及び加硫促進剤を加えてオープンロールを用いて100℃以下の条件下で混合して、各タイヤ用ゴム組成物を製造した。
[Preparation of rubber composition for tires]
The components in Tables 3 and 4 below were mixed in the compositions (parts by mass) shown in the tables.
Specifically, first, the components other than sulfur and the vulcanization accelerator in Tables 3 and 4 were mixed in a 1.8 L internal mixer at 160°C or less for 5 minutes, and a master batch was discharged. Thereafter, sulfur and the vulcanization accelerator were added to the master batch, and the mixture was mixed at 100°C or less using an open roll to produce each rubber composition for tires.
[評価]
得られた各タイヤ用ゴム組成物について以下の評価を行った。
[evaluation]
The following evaluations were carried out for each of the obtained rubber compositions for tires.
〔耐熱ダレ性〕
得られた各タイヤ用ゴム組成物を用いて、タイヤサイズ245/40R19で各試験タイヤを作製した。適用リムを介して排気量2300ccの前輪駆動車に装着し、1周10kmのテストコースにおいてこの前輪駆動車を2周走行させた時の、操舵時のコントロール性をテストドライバーが官能性評価し、標準例を100として指数表示をした。結果を表3~4に示す。この評価は、指数が大きいほど、ドライ操安性能及びその耐熱ダレ性が高いことを示す。実用上、指数は105以上であることが好ましい。
[Heat resistance]
Using each of the obtained rubber compositions for tires, each test tire was produced with a tire size of 245/40R19. The tires were mounted on a front-wheel drive vehicle with an engine displacement of 2300cc via the applicable rim, and the front-wheel drive vehicle was driven for two laps on a test course with a lap length of 10km. The test driver evaluated the controllability during steering by a sensory evaluation, and the standard example was indexed with 100. The results are shown in Tables 3 and 4. In this evaluation, the higher the index, the higher the dry steering stability performance and its heat sagging resistance. For practical purposes, the index is preferably 105 or more.
〔耐サーキット摩耗性〕
得られた各タイヤ用ゴム組成物を用いて、タイヤサイズ245/40R19で各試験タイヤを作製した。適用リムを介して排気量2300ccの前輪駆動車に装着し、1周3.6kmのサーキットにおいてテストドライバーがこの前輪駆動車を5周走行させた。走行前後のタイヤプロファイルを測定し、その差から摩耗量を算出し、その逆数を、標準例を100とする指数で表した。結果を表3~4に示す。この評価は、指数が大きいほど、耐サーキット摩耗性が高いことを示す。実用上、指数は105以上であることが好ましい。
[Circuit abrasion resistance]
Using each of the obtained rubber compositions for tires, each test tire was produced with a tire size of 245/40R19. The tires were mounted on a front-wheel drive vehicle with an engine displacement of 2300cc via the applicable rim, and a test driver drove the front-wheel drive vehicle for five laps on a circuit with a lap length of 3.6km. The tire profile was measured before and after the run, and the amount of wear was calculated from the difference, and the reciprocal was expressed as an index with the standard example being 100. The results are shown in Tables 3 and 4. In this evaluation, the higher the index, the higher the circuit wear resistance. In practice, the index is preferably 105 or more.
〔ウェット性能〕
得られた各タイヤ用ゴム組成物を用いて、タイヤサイズ245/40R19で各試験タイヤを作製し、制動試験に供した。制動試験方法は各試験タイヤ4本を排気量2300ccの乗用車に装着して実施した。ウェット制動試験は、撒水したアスファルト路面上で初速度100km/hからの制動距離を測定した。そして、距離の逆数を、標準例を100として指数化して表3~4に示した。数値の大きいもの程優れていることを示す。実用上、指数は103以上であることが好ましい。
[Wet performance]
Using each of the obtained rubber compositions for tires, test tires were prepared with a tire size of 245/40R19 and subjected to a braking test. The braking test was performed by mounting four test tires on a passenger car with an engine displacement of 2300cc. The wet braking test was performed by measuring the braking distance from an initial speed of 100km/h on an asphalt road surface on which water was sprayed. The reciprocal of the distance was indexed with the standard example being 100, and is shown in Tables 3 and 4. The larger the value, the better the performance. In practice, the index is preferably 103 or more.
〔転がり性能〕
得られた各タイヤ用ゴム組成物を金型(15cm×15cm×0.2cm)中で、160℃で40分間プレス加硫して各加硫ゴムシートを作製した。そして、得られた加硫ゴムシートについて、JIS K6394:2007に準じ、粘弾性スペクトロメーター(東洋精機製作所社製)を用いて、伸張変形歪率10%±2%、振動数20Hz、温度60℃の条件でtanδ(60℃)を測定し、tanδ(60℃)の逆数を求めた。
結果を表3~4に示す。結果は標準例のtanδ(60℃)の逆数を100とする指数で表した。指数が大きいほど転がり性能(低転がり抵抗性)に優れることを意味する。実用上、指数は102以上であることが好ましい。
[Rolling performance]
Each of the obtained rubber compositions for tires was press-vulcanized in a mold (15 cm x 15 cm x 0.2 cm) at 160°C for 40 minutes to produce each vulcanized rubber sheet. Then, for the obtained vulcanized rubber sheets, tan δ (60°C) was measured under conditions of an elongation deformation rate of 10% ± 2%, a frequency of 20 Hz, and a temperature of 60°C in accordance with JIS K6394:2007 using a viscoelasticity spectrometer (manufactured by Toyo Seiki Seisakusho, Ltd.), and the reciprocal of tan δ (60°C) was calculated.
The results are shown in Tables 3 and 4. The results are expressed as an index, with the reciprocal of tan δ (60° C.) of the standard example taken as 100. A higher index indicates better rolling performance (low rolling resistance). For practical purposes, an index of 102 or more is preferable.
表3~4中の各成分の詳細は以下のとおりである。
・共役ジエン系ゴム1~3:上述のとおり合成した共役ジエン系ゴム1~3
・比較共役ジエン系ゴム:上述のとおり合成した比較共役ジエン系ゴム
・E581:旭化成社製E581(末端にヒドロキシ基を有する末端変性溶液重合SBR、Tg:-27℃)(式(1)を満たさないため上述した特定共役ジエン系ゴムに該当しない)
・NS612:日本ゼオン社製NS612(溶液重合SBR、Tg:-60℃)(式(1)を満たさないため上述した特定共役ジエン系ゴムに該当しない)
・BR:日本ゼオン社製Nipol BR1220(ブタジエンゴム、Tg:-106℃)(特定変性基を有さないため上述した特定共役ジエン系ゴムに該当しない)
・カーボンブラック:東海カーボン社製シースト3(HAFカーボンブラック、窒素吸着比表面積(N2SA):79m2/g)
・シリカ:Solvay社製ZEOSIL 1165MP(CTAB吸着比表面積:160m2/g)
・テルペン系樹脂:ヤスハラケミカル社製YSレジンTO125(芳香族変性テルペン樹脂、軟化点:125℃)
・C5/C9系樹脂:Guangzhou Ecopower New Material社製HC-3100
・オイル:昭和シェル石油社製エキストラクト4号S
・シランカップリング剤(Si69):Evonik社製Si69
・亜鉛華:亜鉛華3種(正同化学工業社製)
・ステアリン酸:ビーズステアリン酸YR(日本油脂社製)
・老化防止剤:ノクラック6C(大内新興化学工業社製)
・WAX:サンノック(大内振興化学工業社製)
・加硫促進剤(CZ):三新化学工業社製サンセラーCM-G(スルフェンアミド系)
・加硫促進剤(TBzTD):三新化学工業社製サンセラーTBZTD(チウラム系)
・加硫促進剤(DPG):住友化学株式会社 ソクシノールD-G(グアニジン系)
・硫黄:四国化成工業社製ミュークロンOT-20
Details of each component in Tables 3 and 4 are as follows.
Conjugated diene rubbers 1 to 3: Conjugated diene rubbers 1 to 3 synthesized as described above
Comparative conjugated diene rubber: Comparative conjugated diene rubber synthesized as described above. E581: Asahi Kasei Corporation's E581 (terminally modified solution-polymerized SBR having a hydroxyl group at the end, Tg: -27°C) (does not satisfy formula (1) and therefore does not fall under the above-mentioned specific conjugated diene rubber).
NS612: NS612 manufactured by Zeon Corporation (solution polymerization SBR, Tg: -60°C) (does not satisfy formula (1) and therefore does not fall under the above-mentioned specific conjugated diene rubber)
BR: Nipol BR1220 (butadiene rubber, Tg: -106°C) manufactured by Nippon Zeon Co., Ltd. (does not fall under the above-mentioned specific conjugated diene rubber because it does not have a specific modifying group)
Carbon black: Seast 3 manufactured by Tokai Carbon Co., Ltd. (HAF carbon black, nitrogen adsorption specific surface area (N 2 SA): 79 m 2 /g)
Silica: ZEOSIL 1165MP manufactured by Solvay (CTAB adsorption specific surface area: 160 m 2 /g)
Terpene resin: YS Resin TO125 manufactured by Yasuhara Chemical Co., Ltd. (aromatic modified terpene resin, softening point: 125°C)
C5/C9 resin: HC-3100 manufactured by Guangzhou Ecopower New Material Co., Ltd.
Oil: Showa Shell Sekiyu Extract No. 4 S
Silane coupling agent (Si69): Si69 manufactured by Evonik
・Zinc oxide: Three types of zinc oxide (manufactured by Seido Chemical Industry Co., Ltd.)
Stearic acid: Beads Stearic Acid YR (manufactured by NOF Corporation)
Anti-aging agent: Nocrac 6C (manufactured by Ouchi Shinko Chemical Industry Co., Ltd.)
Wax: Sunnock (Ouchi Shinko Chemical Industry Co., Ltd.)
Vulcanization accelerator (CZ): Sancerer CM-G (sulfenamide type) manufactured by Sanshin Chemical Industry Co., Ltd.
Vulcanization accelerator (TBzTD): Sancerer TBZTD (thiuram type) manufactured by Sanshin Chemical Industry Co., Ltd.
・Vulcanization accelerator (DPG): Sumitomo Chemical Co., Ltd. Soxinol D-G (guanidine type)
Sulfur: Shikoku Chemical Industry Co., Ltd. Myucron OT-20
表3~4中、「平均Tg」は、ゴム成分全体のガラス転移温度を表す。
また、表3~4中、「樹脂比率」は、上述した樹脂比率を表す。
In Tables 3 and 4, "average Tg" represents the glass transition temperature of the entire rubber component.
In addition, in Tables 3 and 4, "resin ratio" represents the resin ratio described above.
表3~4から分かるように、特定の量の特定共役ジエン系ゴムを含む平均Tgが特定の範囲のゴム成分と特定の量のシリカと特定の量の熱可塑性樹脂とを含有するとともに、樹脂比率が特定の範囲である実施例1~12はいずれも、優れた、耐熱ダレ性、耐サーキット摩耗性、ウェット性能及び転がり性能を示した。
実施例1~4の対比(ゴム成分の種類のみが異なる態様同士の対比)から、特定共役ジエン系ゴムのSt+Vnが30以上である実施例1~2及び実施例4は、より優れたウェット性能を示した。なかでも、特定共役ジエン系ゴムのIVw10%が4.5以上である実施例1及び実施例4は、より優れた耐サーキット摩耗性を示した。
また、実施例4~6の対比(カーボンブラック及びシリカの含有量のみが異なる態様同士の対比)から、ゴム成分100質量部に対するシリカの含有量が100質量部以上である実施例4及び実施例6は、より優れた、ウェット性能及び転がり性能を示した。
また、実施例4~6の対比(カーボンブラック及びシリカの含有量のみが異なる態様同士の対比)から、ゴム成分100質量部に対するシリカの含有量が140質量部以下である実施例4~5は、より優れた、耐熱ダレ性及び耐サーキット摩耗性を示した。
また、実施例4と実施例7との対比(熱可塑性樹脂の種類のみが異なる態様同士の対比)から、熱可塑性樹脂がテルペン系樹脂を含む実施例4は、より優れた、耐サーキット摩耗性、ウェット性能及び転がり性能を示した。
また、実施例4と実施例8との対比(加硫促進剤のみが異なる態様同士の対比)から、ゴム成分100質量部に対してチウラム系加硫促進剤0.2質量部以上3.0質量部以下を含有する実施例8は、より優れた、耐熱ダレ性、耐サーキット摩耗性及び転がり性能を示した。同様に、実施例11と実施例12との対比(加硫促進剤のみが異なる態様同士の対比)から、ゴム成分100質量部に対してチウラム系加硫促進剤0.2質量部以上3.0質量部以下を含有する実施例12は、より優れた、耐熱ダレ性、耐サーキット摩耗性及び転がり性能を示した。
また、実施例4と実施例9と実施例10との対比(樹脂比率が異なる態様同士の対比)から、樹脂比率が60質量%以上である実施例9~10は、より優れた、ウェット性能を示した。なかでも、樹脂比率が90質量%以下である実施例9は、より優れた、耐熱ダレ性、耐サーキット摩耗性及び転がり性能を示した。
また、実施例9と実施例11との対比(熱可塑性樹脂の種類のみが異なる態様同士の対比)から、熱可塑性樹脂がテルペン系樹脂及びC5/C9系樹脂を含有する実施例11は、より優れた、耐サーキット摩耗性、ウェット性能及び転がり性能を示した。
As can be seen from Tables 3 and 4, all of Examples 1 to 12, which contain a rubber component with an average Tg in a specific range containing a specific amount of a specific conjugated diene rubber, a specific amount of silica, and a specific amount of a thermoplastic resin, and have a resin ratio in a specific range, exhibited excellent heat sagging resistance, circuit abrasion resistance, wet performance, and rolling performance.
Comparing Examples 1 to 4 (comparison between embodiments differing only in the type of rubber component), Examples 1 to 2 and Example 4, in which the St+Vn of the specific conjugated diene rubber was 30 or more, showed better wet performance. Among them, Examples 1 and 4, in which the IVw 10% of the specific conjugated diene rubber was 4.5 or more, showed better circuit wear resistance.
In addition, comparing Examples 4 to 6 (comparison between embodiments differing only in the content of carbon black and silica), Examples 4 and 6, in which the content of silica per 100 parts by mass of the rubber component is 100 parts by mass or more, showed better wet performance and rolling performance.
In addition, comparing Examples 4 to 6 (comparison between embodiments differing only in the carbon black and silica contents), Examples 4 to 5, in which the silica content per 100 parts by mass of the rubber component is 140 parts by mass or less, exhibited superior heat sagging resistance and circuit abrasion resistance.
In addition, comparing Example 4 with Example 7 (comparison between embodiments in which only the type of thermoplastic resin is different), Example 4, in which the thermoplastic resin contains a terpene resin, exhibited superior circuit wear resistance, wet performance, and rolling performance.
In addition, in comparison between Example 4 and Example 8 (comparison between embodiments in which only the vulcanization accelerator is different), Example 8, which contains 0.2 parts by mass or more and 3.0 parts by mass or less of a thiuram vulcanization accelerator per 100 parts by mass of the rubber component, exhibited better heat sagging resistance, circuit wear resistance, and rolling performance. Similarly, in comparison between Example 11 and Example 12 (comparison between embodiments in which only the vulcanization accelerator is different), Example 12, which contains 0.2 parts by mass or more and 3.0 parts by mass or less of a thiuram vulcanization accelerator per 100 parts by mass of the rubber component, exhibited better heat sagging resistance, circuit wear resistance, and rolling performance.
In addition, comparing Example 4, Example 9, and Example 10 (comparison between embodiments with different resin ratios), Examples 9 to 10, in which the resin ratio was 60% by mass or more, showed better wet performance. Among them, Example 9, in which the resin ratio was 90% by mass or less, showed better heat sagging resistance, circuit wear resistance, and rolling performance.
In addition, comparing Example 9 with Example 11 (comparison between embodiments in which only the type of thermoplastic resin is different), Example 11, in which the thermoplastic resin contains a terpene resin and a C5/C9 resin, exhibited superior circuit wear resistance, wet performance, and rolling performance.
一方、特定共役ジエン系ゴムを含有しない標準例、特定共役ジエン系ゴムを含有するもののゴム成分中のその含有量が25質量%未満である比較例1、特定共役ジエン系ゴムの代わりに特定共役ジエン系ゴム以外の変性ジエン系ゴムである比較共役ジエン系ゴムを含む比較例2、ゴム成分の平均Tgが-45℃を超える比較例3、ゴム成分の平均Tgが-80℃以下である比較例4、ゴム成分100質量部に対する熱可塑性樹脂の含有量が30質量部に満たない比較例5、ゴム成分100質量部に対する熱可塑性樹脂の含有量が80質量部以上である比較例6、ゴム成分100質量部に対するシリカの含有量が80質量部に満たない比較例7、及び、ゴム成分100質量部に対するシリカの含有量が160質量部を超える比較例8は、耐熱ダレ性、耐サーキット摩耗性、ウェット性能及び転がり性能のうち少なくとも1つが不十分であった。 On the other hand, the standard example that does not contain the specific conjugated diene rubber, Comparative Example 1 that contains the specific conjugated diene rubber but the content of the specific conjugated diene rubber in the rubber component is less than 25% by mass, Comparative Example 2 that contains a comparative conjugated diene rubber that is a modified diene rubber other than the specific conjugated diene rubber instead of the specific conjugated diene rubber, Comparative Example 3 in which the average Tg of the rubber component exceeds -45°C, Comparative Example 4 in which the average Tg of the rubber component is -80°C or lower, Comparative Example 5 in which the content of the thermoplastic resin per 100 parts by mass of the rubber component is less than 30 parts by mass, Comparative Example 6 in which the content of the thermoplastic resin per 100 parts by mass of the rubber component is 80 parts by mass or more, Comparative Example 7 in which the content of silica per 100 parts by mass of the rubber component is less than 80 parts by mass, and Comparative Example 8 in which the content of silica per 100 parts by mass of the rubber component exceeds 160 parts by mass were insufficient in at least one of the heat sagging resistance, circuit abrasion resistance, wet performance, and rolling performance.
1 ビード部
2 サイドウォール部
3 タイヤトレッド部
4 カーカス層
5 ビードコア
6 ビードフィラー
7 ベルト層
8 リムクッション
Reference Signs List 1 Bead portion 2 Sidewall portion 3 Tire tread portion 4 Carcass layer 5 Bead core 6 Bead filler 7 Belt layer 8 Rim cushion
Claims (7)
前記変性共役ジエン系ゴム(A1)が、下記式(1)及び下記式(2)を満たし、且つ、窒素原子、ケイ素原子及びそれに隣接する酸素原子を含む変性基を有する、共役ジエン系ゴムであり、
前記ゴム成分(A)中の前記変性共役ジエン系ゴム(A1)の割合が、25質量%以上であり、
前記ゴム成分(A)全体のガラス転移温度が、-80℃超-45℃以下であり、
前記ゴム成分(A)100質量部に対する前記シリカ(B)の含有量が、80質量部以上160質量部以下であり、
前記ゴム成分(A)100質量部に対する前記熱可塑性樹脂の含有量が、30質量部以上80質量部未満であり、
前記熱可塑性樹脂と前記オイルとの合計に対する前記熱可塑性樹脂の割合が、50質量%以上である、タイヤ用ゴム組成物。
IVw10%≦3.1×10-6×Mw10%-2.77 (1)
St+Vn≦50 (2)
式(1)中のMw10%及びIVw10%については以下のとおりである。
変性共役ジエン系ゴムについて示差屈折率検出器及び粘度検出器を検出器とするゲルパーミエーションクロマトグラフィー測定を行う。示差屈折率検出器によるクロマトグラムのピークのうち、ピーク全体の面積の10%の面積となる高分子量側の部分を用いて求められた重量平均分子量をMw10%とする。また、粘度検出器によるクロマトグラムのピークのうち、ピーク全体の面積の10%の面積となる高分子量側の部分を用いて求められた重量平均固有粘度をIVw10%とする。ただし、重量平均固有粘度の単位はdL/gである。
式(2)中、Stは、変性共役ジエン系ゴム全体に対するスチレンに由来する繰り返し単位の割合(質量%)を表し、Vnは、変性共役ジエン系ゴム全体に対する共役ジエンに由来する1,2-ビニル構造の繰り返し単位の割合(質量%)を表す。 The rubber composition contains a rubber component (A) containing a modified conjugated diene rubber (A1), silica (B), and a softener (C) made of at least one selected from the group consisting of a thermoplastic resin and an oil,
The modified conjugated diene rubber (A1) satisfies the following formula (1) and the following formula (2) and has a modifying group containing a nitrogen atom, a silicon atom, and an oxygen atom adjacent thereto,
The proportion of the modified conjugated diene rubber (A1) in the rubber component (A) is 25% by mass or more,
The glass transition temperature of the entire rubber component (A) is higher than −80° C. and not higher than −45° C.,
The content of the silica (B) relative to 100 parts by mass of the rubber component (A) is 80 parts by mass or more and 160 parts by mass or less,
The content of the thermoplastic resin relative to 100 parts by mass of the rubber component (A) is 30 parts by mass or more and less than 80 parts by mass,
A rubber composition for tires, wherein a ratio of the thermoplastic resin to a total of the thermoplastic resin and the oil is 50 mass % or more.
IVw 10% ≦3.1×10 -6 ×Mw 10% -2.77 (1)
St+Vn≦50 (2)
Mw 10% and IVw 10% in formula (1) are as follows.
The modified conjugated diene rubber is subjected to gel permeation chromatography measurement using a differential refractive index detector and a viscosity detector as detectors. The weight average molecular weight obtained using the high molecular weight side portion of the peak of the chromatogram obtained by the differential refractive index detector, which is 10% of the total peak area, is defined as Mw 10% . The weight average intrinsic viscosity obtained using the high molecular weight side portion of the peak of the chromatogram obtained by the viscosity detector, which is 10% of the total peak area, is defined as IVw 10% . The unit of weight average intrinsic viscosity is dL/g.
In formula (2), St represents the proportion (mass%) of repeating units derived from styrene to the entire modified conjugated diene rubber, and Vn represents the proportion (mass%) of repeating units of 1,2-vinyl structure derived from conjugated diene to the entire modified conjugated diene rubber.
3分岐以上の星形構造を有し、前記星形構造の少なくとも1つの分岐鎖がアルコキシシリル基又はハロシリル基を含むビニル系単量体に由来する部分を有し、
前記部分において、さらなる主鎖分岐構造を有する、請求項1に記載のタイヤ用ゴム組成物。 The modified conjugated diene rubber (A1) is
a star-shaped structure having three or more branches, at least one branch of which has a moiety derived from a vinyl monomer containing an alkoxysilyl group or a halosilyl group;
The rubber composition for a tire according to claim 1 , wherein the portion further has a main chain branched structure.
前記熱可塑性樹脂と前記オイルとの合計に対する前記熱可塑性樹脂の割合が、80質量%以上である、請求項1に記載のタイヤ用ゴム組成物。 The content of the thermoplastic resin relative to 100 parts by mass of the rubber component (A) is 50 parts by mass or more and less than 80 parts by mass,
The rubber composition for tires according to claim 1 , wherein a ratio of the thermoplastic resin to a total of the thermoplastic resin and the oil is 80% by mass or more.
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| WO2018164053A1 (en) * | 2017-03-07 | 2018-09-13 | 旭化成株式会社 | Modified conjugated diene polymer, polymer composition, and rubber composition |
| JP2019065238A (en) * | 2017-10-05 | 2019-04-25 | 横浜ゴム株式会社 | Rubber composition for tire, and pneumatic tire |
| JP2021165370A (en) * | 2020-04-03 | 2021-10-14 | 旭化成株式会社 | Conjugated diene polymer, method for producing conjugated diene polymer, conjugated diene polymer composition, and rubber composition |
| WO2021205932A1 (en) * | 2020-04-07 | 2021-10-14 | Zsエラストマー株式会社 | Conjugated-diene-based polymer, composition of conjugated-diene-based polymer, crosslinked rubber object, and tire |
| JP2023085200A (en) * | 2021-12-08 | 2023-06-20 | 横浜ゴム株式会社 | Rubber composition for tires |
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| Publication number | Publication date |
|---|---|
| JP7623625B1 (en) | 2025-01-29 |
| JPWO2025005131A1 (en) | 2025-01-02 |
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