WO2025095080A1 - Photosensitive resin composition, method for producing cured pattern product, and cured product - Google Patents
Photosensitive resin composition, method for producing cured pattern product, and cured product Download PDFInfo
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- WO2025095080A1 WO2025095080A1 PCT/JP2024/038948 JP2024038948W WO2025095080A1 WO 2025095080 A1 WO2025095080 A1 WO 2025095080A1 JP 2024038948 W JP2024038948 W JP 2024038948W WO 2025095080 A1 WO2025095080 A1 WO 2025095080A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
Definitions
- This disclosure relates to a photosensitive resin composition, a method for producing a patterned cured product, and the cured product.
- multi-die fanout wafer level packaging is a package manufactured by sealing multiple dies together in one package, and is attracting a great deal of attention because it is expected to achieve lower costs and higher performance than the previously proposed fan-out wafer level packaging (manufactured by sealing one die in one package).
- Patent Document 3 a resin composition containing a polyimide precursor has been disclosed (see, for example, Patent Document 3).
- the present disclosure aims to provide a photosensitive resin composition that has excellent reactivity and is capable of suppressing warping after curing, a method for producing a patterned cured product using this photosensitive resin composition, and a cured product obtained by curing this photosensitive resin composition.
- ⁇ 3> The photosensitive resin composition according to ⁇ 1> or ⁇ 2>, wherein the polymerizable monomer (B) includes a (meth)acrylic compound including two (meth)acrylic groups.
- ⁇ 4> The photosensitive resin composition according to any one of ⁇ 1> to ⁇ 3>, wherein the polymerizable monomer (B) includes a (meth)acrylic compound having three or more (meth)acrylic groups.
- ⁇ 5> The photosensitive resin composition according to any one of ⁇ 1> to ⁇ 4>, wherein the polyimide precursor contains a compound having a structural unit represented by the following general formula (1):
- X represents a tetravalent organic group
- Y represents a divalent organic group
- R6 and R7 each independently represent a hydrogen atom or a monovalent organic group
- at least one of R6 and R7 has a polymerizable unsaturated bond.
- R x 's each independently represent an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an aryl group having 6 to 18 carbon atoms, a heteroaryl group having 5 to 18 atoms, or a halogen atom, and n represents an integer of 0 to 10.
- n represents an integer of 0 to 10.
- the present disclosure provides a photosensitive resin composition that has excellent reactivity and can suppress warping after curing, a method for producing a patterned cured product using this photosensitive resin composition, and a cured product obtained by curing this photosensitive resin composition.
- FIGS. 1A to 1C are diagrams illustrating a manufacturing process for an electronic component according to an embodiment of the present disclosure.
- each component may contain multiple types of corresponding substances.
- the content or amount of each component means the total content or amount of the multiple substances present in the composition, unless otherwise specified.
- the terms “layer” and “film” include cases where the layer or film is formed over the entire area when the area in which the layer or film is present is observed, as well as cases where the layer or film is formed over only a portion of the area.
- the thickness of a layer or film is determined as the arithmetic mean value of thicknesses measured at five points on the layer or film of interest.
- the thickness of the layer or film can be measured using a micrometer or the like.
- when the thickness of the layer or film can be measured directly it is measured using a micrometer.
- the thickness of one layer or the total thickness of multiple layers it may be measured by observing the cross section of the measurement target using an electron microscope.
- the term "(meth)acrylic group” means “acrylic group” and “methacrylic group”
- the term “(meth)acrylate” means “acrylate” and “methacrylate”
- the term “(meth)acryloyl” means “acryloyl” and “methacryloyl”.
- the number of carbon atoms in the functional group means the total number of carbon atoms including the number of carbon atoms in the substituent.
- the photosensitive resin composition of the present disclosure includes (A) a polyimide precursor, (B) a polymerizable monomer not containing a cyclic skeleton, (C) a photopolymerization initiator, and (D) a compound containing an anthracene structure, and the content of the polymerizable monomer containing a cyclic skeleton is 20 mass% or less based on the total amount of the (A) polyimide precursor.
- the photosensitive resin composition disclosed herein has excellent reactivity and is capable of suppressing warping after curing. The reason for this is believed to be as follows. Note that the disclosure is not limited to the following belief.
- the photosensitive resin composition contains (B) a polymerizable monomer not containing a cyclic skeleton, and the content of the polymerizable monomer containing a cyclic skeleton is 20 mass % or less, preferably 10 mass % or less, and more preferably 5 mass % or less, based on the total amount of (A) the polyimide precursor, thereby making it possible to suppress warping after curing.
- the lower limit of the content of the polymerizable monomer having a cyclic skeleton is not particularly limited, and may be 0 mass %.
- peeling is likely to occur at the bottom of the side of the opening of the cured product when the cured product is produced.
- peeling by reducing the content of the polymerizable monomer containing a cyclic skeleton, it is possible to suppress the above-mentioned undercut.
- the photosensitive resin composition of the present disclosure is preferably a negative photosensitive resin composition.
- the photosensitive resin composition of the present disclosure is preferably used for a panel level package (for example, a package having no package substrate, and instead a structure in which wiring is drawn from a chip terminal and connected to an external terminal via a rewiring layer).
- the photosensitive resin composition of the present disclosure is preferably a material for a panel level package or a material for electronic components.
- the photosensitive resin composition of the present disclosure contains (A) a polyimide precursor (hereinafter also referred to as “component (A)”).
- the component (A) is preferably at least one resin selected from the group consisting of polyamic acid, polyamic acid ester, polyamic acid salt, and polyamic acid amide.
- the polyamic acid ester and polyamic acid amide are compounds in which hydrogen atoms of at least some of the carboxyl groups in a polyamic acid are substituted with monovalent organic groups
- the polyamic acid salt is a compound in which at least some of the carboxyl groups in a polyamic acid form a salt structure with a basic compound having a pH of over 7.
- the component (A) may have a polymerizable unsaturated bond.
- the (A) component preferably contains a compound having a structural unit represented by the following general formula (1). This tends to result in electronic components having a cured product that exhibits high reliability.
- X represents a tetravalent organic group
- Y represents a divalent organic group
- R6 and R7 each independently represent a hydrogen atom or a monovalent organic group
- at least one of R6 and R7 has a polymerizable unsaturated bond.
- the polyimide precursor may have a plurality of structural units represented by the above general formula (1), and X, Y, R6 and R7 in the plurality of structural units may be the same or different.
- R 6 and R 7 are each independently a hydrogen atom or a monovalent organic group, the combination is not particularly limited.
- R 6 and R 7 may be a hydrogen atom and the remaining may be a monovalent organic group described below, or they may be the same or different monovalent organic groups.
- the combinations of R 6 and R 7 of each structural unit may be the same or different.
- the tetravalent organic group represented by X preferably has 4 to 25 carbon atoms, more preferably 5 to 13 carbon atoms, and even more preferably 6 to 12 carbon atoms.
- the tetravalent organic group represented by X may contain an aromatic ring.
- the aromatic ring include aromatic hydrocarbon groups (e.g., aromatic rings having 6 to 20 carbon atoms) and aromatic heterocyclic groups (e.g., heterocyclic rings having 5 to 20 atoms).
- the tetravalent organic group represented by X is preferably an aromatic hydrocarbon group. Examples of the aromatic hydrocarbon group include a benzene ring, a naphthalene ring, and a phenanthrene ring.
- each aromatic ring may have a substituent or may be unsubstituted.
- substituent of the aromatic ring include an alkyl group, a fluorine atom, a halogenated alkyl group, a hydroxyl group, and an amino group.
- the tetravalent organic group represented by X contains a benzene ring
- the tetravalent organic group represented by X preferably contains one to four benzene rings, more preferably contains one to three benzene rings, and even more preferably contains one or two benzene rings.
- the benzene rings may be linked by a single bond, or may be linked by a linking group such as an alkylene group, a halogenated alkylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a silylene bond (-Si(R A ) 2 -; each of the two R A 's independently represents a hydrogen atom, an alkyl group, or a phenyl group), a siloxane bond (-O-(Si(R B ) 2 -O-) n ; each of the two R B 's independently represents a hydrogen atom, an alkyl group, or a phenyl group, and n represents an integer of 1 or 2 or more), or a composite linking group formed by combining at least two of these linking groups.
- the two R B 's independently represents a hydrogen atom, an alkyl group, or a phen
- the --COOR 6 group and the --CONH-- group are preferably located at the ortho position relative to each other, and the --COOR 7 group and the --CO-- group are preferably located at the ortho position relative to each other.
- tetravalent organic group represented by X include groups represented by the following formulae (A) to (F).
- a group represented by the following formula (E) is preferred, and in the following formula (E), C is more preferably a group containing an ether bond, and further preferably an ether bond.
- the following formula (F) is a structure in which C in the following formula (E) is a single bond. It should be noted that the present disclosure is not limited to the following specific examples.
- a and B are each independently a single bond or a divalent group not conjugated with a benzene ring. However, A and B cannot both be single bonds.
- the divalent group not conjugated with a benzene ring include a methylene group, a halogenated methylene group, a halogenated methylmethylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a silylene bond (-Si(R A ) 2 -; each of the two R A 's independently represents a hydrogen atom, an alkyl group, or a phenyl group).
- a and B are each independently preferably a methylene group, a bis(trifluoromethyl)methylene group, a difluoromethylene group, an ether bond, a sulfide bond, or the like, and more preferably an ether bond.
- C preferably contains an ether bond, and is preferably an ether bond.
- C may include a structure represented
- the alkylene group represented by C in formula (E) is preferably an alkylene group having 1 to 10 carbon atoms, more preferably an alkylene group having 1 to 5 carbon atoms, and even more preferably an alkylene group having 1 or 2 carbon atoms.
- alkylene group represented by C in formula (E) examples include linear alkylene groups such as a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, and a hexamethylene group; a methylmethylene group, a methylethylene group, an ethylmethylene group, a dimethylmethylene group, a 1,1-dimethylethylene group, a 1-methyltrimethylene group, a 2-methyltrimethylene group, an ethylethylene group, a 1-methyltetramethylene group, a 2-methyltetramethylene group, a 1-ethyltrimethylene group, a 2-ethyltrimethylene group, a 1,1-dimethyl branched alkylene groups such as ethyltrimethylene group, 1,2-dimethyltrimethylene group, 2,2-dimethyltrimethylene group, 1-methylpentamethylene group, 2-methylpentamethylene group, 3-methylpentamethylene group
- the halogenated alkylene group represented by C in formula (E) is preferably a halogenated alkylene group having 1 to 10 carbon atoms, more preferably a halogenated alkylene group having 1 to 5 carbon atoms, and even more preferably a halogenated alkylene group having 1 to 3 carbon atoms.
- Specific examples of the halogenated alkylene group represented by C in formula (E) include alkylene groups in which at least one hydrogen atom contained in the alkylene group represented by C in formula (E) is substituted with a halogen atom such as a fluorine atom or a chlorine atom.
- a fluoromethylene group, a difluoromethylene group, a hexafluorodimethylmethylene group, etc. are preferred.
- the alkyl group represented by R A or R B contained in the silylene bond or siloxane bond is preferably an alkyl group having 1 to 5 carbon atoms, more preferably an alkyl group having 1 to 3 carbon atoms, and even more preferably an alkyl group having 1 or 2 carbon atoms.
- Specific examples of the alkyl group represented by R A or R B include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, an s-butyl group, a t-butyl group, and the like.
- the divalent organic group represented by Y preferably has 4 to 25 carbon atoms, more preferably 6 to 20 carbon atoms, and even more preferably 12 to 18 carbon atoms.
- the skeleton of the divalent organic group represented by Y may be the same as the skeleton of the tetravalent organic group represented by X, and a preferred skeleton of the divalent organic group represented by Y may be the same as the preferred skeleton of the tetravalent organic group represented by X.
- the skeleton of the divalent organic group represented by Y may be a structure in which two bonding positions of the tetravalent organic group represented by X are substituted with atoms (e.g., hydrogen atoms) or functional groups (e.g., alkyl groups).
- the divalent organic group represented by Y may be a divalent aliphatic group or a divalent aromatic group. From the viewpoint of heat resistance, the divalent organic group represented by Y is preferably a divalent aromatic group.
- divalent aromatic group examples include a divalent aromatic hydrocarbon group (e.g., an aromatic ring having 6 to 20 carbon atoms) and a divalent aromatic heterocyclic group (e.g., a heterocyclic ring having 5 to 20 atoms), and the like, with a divalent aromatic hydrocarbon group being preferred.
- a divalent aromatic hydrocarbon group e.g., an aromatic ring having 6 to 20 carbon atoms
- a divalent aromatic heterocyclic group e.g., a heterocyclic ring having 5 to 20 atoms
- divalent aromatic group represented by Y include groups represented by the following formulae (G) and (H).
- the group represented by the following formula (H) is preferred, and among these, in the following formula (H), D is more preferably a group containing a single bond or an ether bond, even more preferably a group containing a single bond or an ether bond, particularly preferably a group containing an ether bond, and extremely preferably an ether bond.
- R each independently represents an alkyl group, an alkoxy group, a halogenated alkyl group, a phenyl group, or a halogen atom
- n each independently represents an integer of 0 to 4.
- D may also be a structure represented by formula (C1) above.
- Specific examples of D in formula (H) are the same as the specific examples of C in formula (E). It is preferable that each D in formula (H) independently represents a single bond, an ether bond, a group containing an ether bond and a phenylene group, a group containing an ether bond, a phenylene group and an alkylene group, or the like.
- the alkyl group represented by R in formulas (G) to (H) is preferably an alkyl group having 1 to 10 carbon atoms, more preferably an alkyl group having 1 to 5 carbon atoms, and even more preferably an alkyl group having 1 or 2 carbon atoms.
- Specific examples of the alkyl group represented by R in formulae (G) to (H) include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, an s-butyl group, and a t-butyl group.
- the alkoxy group represented by R in formulas (G) to (H) is preferably an alkoxy group having 1 to 10 carbon atoms, more preferably an alkoxy group having 1 to 5 carbon atoms, and even more preferably an alkoxy group having 1 or 2 carbon atoms.
- Specific examples of the alkoxy group represented by R in formulae (G) to (H) include a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, an isobutoxy group, an s-butoxy group, and a t-butoxy group.
- the halogenated alkyl group represented by R in Formulae (G) to (H) is preferably a halogenated alkyl group having 1 to 5 carbon atoms, more preferably a halogenated alkyl group having 1 to 3 carbon atoms, and even more preferably a halogenated alkyl group having 1 or 2 carbon atoms.
- Specific examples of the halogenated alkyl group represented by R in formulas (G) to (H) include alkyl groups in which at least one hydrogen atom contained in the alkyl group represented by R in formulas (G) to (H) is substituted with a halogen atom such as a fluorine atom or a chlorine atom.
- a fluoromethyl group, a difluoromethyl group, a trifluoromethyl group, etc. are preferred.
- n is preferably 0 to 2, more preferably 0 or 1, and even more preferably 0.
- divalent aliphatic group represented by Y include linear or branched alkylene groups, cycloalkylene groups, and divalent groups having a polyalkylene oxide structure.
- the linear or branched alkylene group represented by Y is preferably an alkylene group having 1 to 20 carbon atoms, more preferably an alkylene group having 1 to 15 carbon atoms, and even more preferably an alkylene group having 1 to 10 carbon atoms.
- alkylene group represented by Y examples include a tetramethylene group, a hexamethylene group, a heptamethylene group, an octamethylene group, a nonamethylene group, a decamethylene group, an undecamethylene group, a dodecamethylene group, a 2-methylpentamethylene group, a 2-methylhexamethylene group, a 2-methylheptamethylene group, a 2-methyloctamethylene group, a 2-methylnonamethylene group, and a 2-methyldecamethylene group.
- the cycloalkylene group represented by Y is preferably a cycloalkylene group having 3 to 10 carbon atoms, and more preferably a cycloalkylene group having 3 to 6 carbon atoms.
- Specific examples of the cycloalkylene group represented by Y include a cyclopropylene group, a cyclohexylene group, and the like.
- the unit structure contained in the divalent group having a polyalkylene oxide structure represented by Y is preferably an alkylene oxide structure having 1 to 10 carbon atoms, more preferably an alkylene oxide structure having 1 to 8 carbon atoms, and even more preferably an alkylene oxide structure having 1 to 4 carbon atoms.
- the polyalkylene oxide structure is preferably a polyethylene oxide structure or a polypropylene oxide structure.
- the alkylene group in the alkylene oxide structure may be linear or branched.
- the unit structure in the polyalkylene oxide structure may be of one type or two or more types.
- the divalent organic group represented by Y may be a divalent group having a polysiloxane structure.
- Examples of the divalent group having a polysiloxane structure represented by Y include divalent groups having a polysiloxane structure in which a silicon atom in the polysiloxane structure is bonded to a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 18 carbon atoms.
- alkyl group having 1 to 20 carbon atoms bonded to a silicon atom in the polysiloxane structure include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a t-butyl group, an n-octyl group, a 2-ethylhexyl group, an n-dodecyl group, etc.
- a methyl group is preferable.
- the aryl group having 6 to 18 carbon atoms bonded to the silicon atom in the polysiloxane structure may be unsubstituted or substituted with a substituent.
- substituent when the aryl group has a substituent include a halogen atom, an alkoxy group, and a hydroxy group.
- aryl group having 6 to 18 carbon atoms include a phenyl group, a naphthyl group, and a benzyl group. Of these, a phenyl group is preferred.
- the alkyl group having 1 to 20 carbon atoms or the aryl group having 6 to 18 carbon atoms in the polysiloxane structure may be of one type or of two or more types.
- the silicon atom constituting the divalent group having a polysiloxane structure represented by Y may be bonded to the NH group in general formula (1) via an alkylene group such as a methylene group or an ethylene group, or an arylene group such as a phenylene group.
- the group represented by formula (G) is preferably a group represented by the following formula (G'), and the group represented by formula (H) is preferably a group represented by the following formula (H'), formula (H'') or formula (H'''), and from the viewpoint of having a flexible skeleton, a group represented by the following formula (H') or formula (H'') is more preferable.
- each R independently represents an alkyl group, an alkoxy group, a halogenated alkyl group, a phenyl group, or a halogen atom.
- R is preferably an alkyl group, and more preferably a methyl group.
- the combination of the tetravalent organic group represented by X and the divalent organic group represented by Y is not particularly limited.
- Examples of the combination of the tetravalent organic group represented by X and the divalent organic group represented by Y include a combination in which X is a group represented by formula (E) and Y is a group represented by formula (H).
- R 6 and R 7 each independently represent a hydrogen atom or a monovalent organic group, with the proviso that at least one of them has a polymerizable unsaturated bond.
- the monovalent organic group is preferably an aliphatic hydrocarbon group having 1 to 4 carbon atoms or an organic group having an unsaturated double bond, more preferably any one of a group represented by the following general formula (2), an ethyl group, an isobutyl group, or a t-butyl group, and further preferably contains an aliphatic hydrocarbon group having 1 or 2 carbon atoms or a group represented by the following general formula (2).
- at least one of R 6 and R 7 is a group represented by general formula (2).
- the monovalent organic group contains an organic group having an unsaturated double bond, preferably a group represented by the following general formula (2), at least a part of the unsaturated double bond moiety is eliminated by the action of a base or the like.
- aliphatic hydrocarbon groups having 1 to 4 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, and t-butyl groups, with ethyl, isobutyl, and t-butyl groups being preferred.
- R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and R x represents a divalent linking group.
- the carbon number of the aliphatic hydrocarbon group represented by R 8 to R 10 in general formula (2) is 1 to 3, and preferably 1 or 2.
- Specific examples of the aliphatic hydrocarbon group represented by R 8 to R 10 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, etc., and a methyl group is preferred.
- R 8 to R 10 in the general formula (2) a combination in which R 8 and R 9 are hydrogen atoms and R 10 is a hydrogen atom or a methyl group is preferred.
- R x is a divalent linking group, and is preferably a hydrocarbon group having 1 to 10 carbon atoms.
- the hydrocarbon group having 1 to 10 carbon atoms include linear or branched alkylene groups.
- the number of carbon atoms in R x is preferably 1 to 10, more preferably 2 to 5, and further preferably 2 or 3.
- R6 and R7 are a group represented by general formula (2), and it is more preferable that both of R6 and R7 are groups represented by general formula (2).
- the ratio of R6 and R7 which are groups represented by the general formula (2), to the sum of R6 and R7 of all structural units contained in the compound is preferably 60 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more.
- the upper limit is not particularly limited, and may be 100 mol%.
- the above ratio may be 0 mol % or more and less than 60 mol %.
- the group represented by general formula (2) is preferably a group represented by the following general formula (2'):
- R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms; q represents an integer of 1 to 10.
- q is an integer from 1 to 10, preferably an integer from 2 to 5, and more preferably 2 or 3.
- the content of the structural unit represented by general formula (1) contained in the compound having the structural unit represented by general formula (1) is preferably 60 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more, based on the total structural units.
- the upper limit of the aforementioned content is not particularly limited, and may be 100 mol%.
- the polyimide precursor (A) may be synthesized using a tetracarboxylic dianhydride and a diamine compound.
- X corresponds to a residue derived from the tetracarboxylic dianhydride
- Y corresponds to a residue derived from the diamine compound.
- the polyimide precursor (A) may be synthesized using a tetracarboxylic acid instead of the tetracarboxylic dianhydride.
- tetracarboxylic dianhydrides include pyromellitic dianhydride, 2,3,6,7-naphthalene tetracarboxylic dianhydride, 3,3',4,4'-biphenyl tetracarboxylic dianhydride, 3,3',4,4'-biphenyl ether tetracarboxylic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 1,2,5,6-naphthalene tetracarboxylic dianhydride, 2,3,5,6-pyridine tetracarboxylic dianhydride, 1,4,5,8-naphthalene tetracarboxylic dianhydride, carboxylic dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, m-terphenyl-3,3',4,4'-tetracarboxylic dianhydride, p-
- 3,3',4,4'-biphenyl ether tetracarboxylic dianhydride and 3,3',4,4'-biphenyl tetracarboxylic dianhydride are preferred.
- the tetracarboxylic dianhydrides may be used alone or in combination of two or more kinds.
- diamine compound examples include 2,2'-dimethylbiphenyl-4,4'-diamine, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 2,2'-difluoro-4,4'-diaminobiphenyl, p-phenylenediamine, m-phenylenediamine, p-xylylenediamine, m-xylylenediamine, 1,5-diaminonaphthalene, benzidine, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 2,4'-diaminodiphenyl ether, 2,2'-diaminodiphenyl ether, 4, 4'-diaminodiphenyl sulfone, 3,4'-diaminodiphenyl sulfone, 3,4'
- diamine compound 2,2'-dimethylbiphenyl-4,4'-diamine, m-phenylenediamine, 4,4'-diaminodiphenyl ether, and 1,3-bis(3-aminophenoxy)benzene are preferred.
- 4,4'-diaminodiphenyl ether, 1,3-bis(3-aminophenoxy)benzene, and 2,2-bis ⁇ 4-(4'-aminophenoxy)phenyl ⁇ propane are more preferred from the viewpoint of having a flexible skeleton and excellent adhesiveness.
- the diamine compounds may be used alone or in combination of two or more kinds.
- a compound having a structural unit represented by general formula (1) in which at least one of R6 and R7 in general formula (1) is a monovalent organic group can be obtained, for example, by the following method (a) or (b).
- a tetracarboxylic dianhydride preferably a tetracarboxylic dianhydride represented by the following general formula (8)
- R-OH a compound represented by R-OH
- diester derivative is subjected to a condensation reaction with a diamine compound represented by H 2 N-Y-NH 2 .
- a tetracarboxylic dianhydride is reacted with a diamine compound represented by H 2 N-Y-NH 2 in an organic solvent to obtain a polyamic acid solution, and a compound represented by R-OH is added to the polyamic acid solution and reacted in an organic solvent to introduce an ester group.
- Y in the diamine compound represented by H 2 N-Y-NH 2 is the same as Y in general formula (1), and specific examples and preferred examples are also the same.
- R in the compound represented by R-OH represents a monovalent organic group, and specific examples and preferred examples are the same as R 6 and R 7 in general formula (1).
- the tetracarboxylic dianhydride represented by the general formula (8), the diamine compound represented by H 2 N-Y-NH 2 , and the compound represented by R-OH may each be used alone or in combination of two or more.
- the organic solvent include N-methyl-2-pyrrolidone, ⁇ -butyrolactone, dimethoxyimidazolidinone, and 3-methoxy-N,N-dimethylpropanamide, and among these, 3-methoxy-N,N-dimethylpropanamide is preferred.
- a polyimide precursor may be synthesized by reacting a dehydration condensation agent with a polyamic acid solution together with the compound represented by R-OH.
- the dehydration condensation agent preferably contains at least one selected from the group consisting of trifluoroacetic anhydride, N,N'-dicyclohexylcarbodiimide (DCC), and 1,3-diisopropylcarbodiimide (DIC).
- DCC N,N'-dicyclohexylcarbodiimide
- DIC 1,3-diisopropylcarbodiimide
- the above-mentioned compound contained in the polyimide precursor (A) can be obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a compound represented by R-OH to form a diester derivative, then reacting the diester with a chlorinating agent such as thionyl chloride to convert it into an acid chloride, and then reacting a diamine compound represented by H 2 N-Y-NH 2 with the acid chloride.
- the above-mentioned compound contained in the polyimide precursor (A) can be obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a compound represented by R-OH to form a diester derivative, and then reacting the diamine compound represented by H 2 N-Y-NH 2 with the diester derivative in the presence of a carbodiimide compound.
- the above-mentioned compound contained in the polyimide precursor (A) can be obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a diamine compound represented by H 2 N-Y-NH 2 to form a polyamic acid, then isoimidizing the polyamic acid in the presence of a dehydrating condensing agent such as trifluoroacetic anhydride, and then reacting the polyamic acid with a compound represented by R-OH.
- a dehydrating condensing agent such as trifluoroacetic anhydride
- a compound represented by R-OH may be reacted in advance with a part of the tetracarboxylic dianhydride to react the partially esterified tetracarboxylic dianhydride with the diamine compound represented by H 2 N-Y-NH 2 .
- X is the same as X in general formula (1), and specific examples and preferred examples are also the same.
- the compound represented by R-OH used in the synthesis of the above-mentioned compound contained in the polyimide precursor (A) may be a compound in which a hydroxy group is bonded to R x of the group represented by the general formula (2), a compound in which a hydroxy group is bonded to the terminal methylene group of the group represented by the general formula (2'), etc.
- Specific examples of the compound represented by R-OH include methanol, ethanol, n-propanol, isopropanol, n-butanol, 2-hydroxyethyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, 2-hydroxybutyl acrylate, 2-hydroxybutyl methacrylate, 4-hydroxybutyl acrylate, 4-hydroxybutyl methacrylate, etc., among which 2-hydroxyethyl methacrylate and 2-hydroxyethyl acrylate are preferred.
- the weight average molecular weight of the polyimide precursor (A) is preferably 10,000 to 200,000, and more preferably 10,000 to 100,000.
- the weight average molecular weight can be measured, for example, by gel permeation chromatography, and can be calculated using a standard polystyrene calibration curve.
- the photosensitive resin composition of the present disclosure may contain other resins in addition to the polyimide precursor (A).
- the other resins include polyimide resins, novolac resins, acrylic resins, polyether nitrile resins, polyether sulfone resins, epoxy resins, polyethylene terephthalate resins, polyethylene naphthalate resins, polyvinyl chloride resins, etc.
- the other resins may be used alone or in combination of two or more.
- the content of the polyimide precursor (A) relative to the total amount of the polymer components is preferably 50% by mass to 100% by mass, more preferably 70% by mass to 100% by mass, and even more preferably 90% by mass to 100% by mass.
- the photosensitive resin composition of the present disclosure contains (B) a polymerizable monomer not containing a cyclic skeleton (hereinafter also referred to as "component (B)").
- component (B) preferably contains at least one group containing a polymerizable unsaturated double bond, and more preferably contains at least one (meth)acrylic group from the viewpoint of favorable polymerization when used in combination with the photopolymerization initiator (C).
- the component (B) preferably contains 2 to 6 groups containing a polymerizable unsaturated double bond, and more preferably contains 2 to 4 groups containing a polymerizable unsaturated double bond.
- the polymerizable monomers may be used alone or in combination of two or more.
- the polymerizable monomer may contain a (meth)acrylic compound containing two (meth)acrylic groups (bifunctional (meth)acrylic compound), may contain a (meth)acrylic compound containing three or more (meth)acrylic groups (polyfunctional (meth)acrylic compound), or may contain the aforementioned bifunctional (meth)acrylic compound and polyfunctional (meth)acrylic compound.
- the polymerizable monomer containing a (meth)acrylic group is not particularly limited, and examples thereof include (meth)acrylic compounds containing one (meth)acrylic group, such as 2-hydroxyethyl (meth)acrylate; Diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate, 1,4-butanediol dimethacrylate, 1,6-hexanediol dimethacrylate, trimethylolpropane diacrylate, trimethylolpropane dimethacrylate, 1,3-bis((meth)acryloyloxy)-2 - (meth)acrylic compounds containing two (meth)acrylic groups, such as hydroxypropane; and (meth
- Component (B) may be tetraethylene glycol dimethacrylate, ethoxylated pentaerythritol tetraacrylate, or a mixture thereof.
- Component (B) may be a polymerizable monomer containing a (meth)acrylic group, or may be a polymerizable monomer other than a polymerizable monomer containing a (meth)acrylic group, or may be a combination of these.
- Polymerizable monomers other than those containing a (meth)acrylic group are not particularly limited, and examples include styrene, divinylbenzene, 4-vinyltoluene, 4-vinylpyridine, N-vinylpyrrolidone, methylenebisacrylamide, N,N-dimethylacrylamide, and N-methylolacrylamide.
- Component (B) is not limited to compounds having a group containing a polymerizable unsaturated double bond, but may also be a compound having a polymerizable group other than an unsaturated double bond group (e.g., an oxirane ring).
- the content of component (B) is not particularly limited, and is preferably 1 part by mass to 100 parts by mass, more preferably 5 parts by mass to 75 parts by mass, even more preferably 10 parts by mass to 50 parts by mass, and particularly preferably 25 parts by mass to 45 parts by mass, relative to 100 parts by mass of component (A).
- component (B) is a mixture of tetraethylene glycol dimethacrylate (B1) and ethoxylated pentaerythritol tetraacrylate (B2)
- the mass ratio of B2 to B1 (B2/B1) may be 30/100 to 100/100, or 40/100 to 70/100.
- the photosensitive resin composition of the present disclosure may contain a photopolymerization initiator (C) (hereinafter also referred to as “component (C)”).
- the component (C) is not particularly limited and may be, for example, 1-phenyl-1,2-butanedione-2-(O-methoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(O-methoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(O-ethoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(O-benzoyl)oxime, 1,3-diphenylpropanetrione-2-(O-ethoxycarbonyl)oxime, 1-phenyl-3-ethoxyp Oxime compounds such as propanetrione-2-(O-benzoyl)oxime, 1-[4-(phenylthio)phenyl]octane
- the content of the oxime compound relative to the total amount of component (C) is preferably 60% by mass or more, more preferably 80% by mass or more, even more preferably 90% by mass or more, and particularly preferably 95% by mass or more.
- the content of component (C) is preferably 0.1 parts by mass to 20 parts by mass, more preferably 1 part by mass to 20 parts by mass, even more preferably 2 parts by mass to 10 parts by mass, and particularly preferably 3 parts by mass to 6 parts by mass, relative to 100 parts by mass of component (A).
- the photosensitive resin composition of the present disclosure preferably further contains (D) a compound containing an anthracene structure (hereinafter also referred to as “component (D)”).
- component (D) contains a compound represented by general formula (D).
- R x 's each independently represent an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an aryl group having 6 to 18 carbon atoms, a heteroaryl group having 5 to 18 atoms, or a halogen atom, and n represents an integer of 0 to 10.
- the alkyl group having 1 to 10 carbon atoms is preferably an alkyl group having 1 to 6 carbon atoms, and more preferably an alkyl group having 2 to 5 carbon atoms.
- Specific examples of the alkyl group having 1 to 10 carbon atoms include a methyl group, an ethyl group, a t-butyl group, and an n-butyl group.
- the alkoxy group having 1 to 10 carbon atoms is preferably an alkoxy group having 1 to 6 carbon atoms, and more preferably an alkoxy group having 2 to 5 carbon atoms.
- Specific examples of the alkoxy group having 1 to 10 carbon atoms include a methoxy group, an ethoxy group, and a butoxy group (eg, an n-butoxy group).
- the aryl group having 6 to 18 carbon atoms is preferably an aryl group having 6 to 12 carbon atoms, and more preferably an aryl group having 6 to 10 carbon atoms.
- Specific examples of the aryl group having 6 to 18 carbon atoms include a phenyl group and a naphthyl group.
- the heteroaryl group having 5 to 18 atoms is preferably a heteroaryl group having 5 to 12 atoms, and more preferably a heteroaryl group having 5 to 10 atoms.
- Specific examples of the heteroaryl group having 5 to 18 atoms include a pyridyl group, a quinolinyl group, and a carbazolyl group.
- the component (D) preferably contains a dialkoxyanthracene (e.g., 9,10 dialkoxyanthracene) which may have a substituent, and more preferably contains at least one selected from the group consisting of dibutoxyanthracene (e.g., 9,10 dibutoxyanthracene), dimethoxyanthracene (e.g., 9,10 dimethoxyanthracene), diethoxyanthracene (e.g., 9,10 diethoxyanthracene), and diethoxyethylanthracene (e.g., 9,10 diethoxy-2 ethylanthracene).
- Substituents include methyl, ethyl, t-butyl and n-butyl groups.
- the component (D) may be used alone or in combination of two or more types.
- the content of component (D) is preferably 0.1 to 20 parts by mass, more preferably 0.2 to 10 parts by mass, even more preferably 0.3 to 5 parts by mass, and particularly preferably 0.4 to 2 parts by mass, per 100 parts by mass of component (A).
- the photosensitive resin composition of the present disclosure preferably further contains a solvent (E) (hereinafter also referred to as “component (E)”).
- the component (E) is not particularly limited, and examples thereof include ester-based solvents, ketone-based solvents, carbonate-based solvents, heterocyclic compound-based solvents, and amide-based solvents.
- the ester-based solvents, ketone-based solvents, carbonate-based solvents, and amide-based solvents may each independently have a cyclic structure or may not have a cyclic structure.
- the component (E) may be used alone or in combination of two or more types.
- the component (E) may contain, for example, at least one compound selected from the group consisting of compounds represented by the following formulas (3) to (10).
- the component (E) may be used alone or in combination of two or more types.
- R 1 , R 2 , R 8 , R 10 , R 11 , R 13 , and R 14 are each independently an alkyl group having 1 to 4 carbon atoms
- R 3 to R 7 , R 9 , and R 12 are each independently a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
- s is an integer of 0 to 8
- t is an integer of 0 to 4
- r is an integer of 0 to 4
- u is an integer of 0 to 3
- v is an integer of 0 to 3
- w is an integer of 0 to 4
- x is an integer of 0 to 5.
- the alkyl group having 1 to 4 carbon atoms represented by R2 is preferably a methyl group or an ethyl group.
- t is preferably 0, 1 or 2, and more preferably 1.
- the alkyl group having 1 to 4 carbon atoms for R3 is preferably a methyl group, an ethyl group, a propyl group, or a butyl group.
- the alkyl group having 1 to 4 carbon atoms for R4 and R5 is preferably a methyl group or an ethyl group.
- the alkyl group having 1 to 4 carbon atoms for R 6 to R 8 is preferably a methyl group or an ethyl group.
- r is preferably 0 or 1, and more preferably 0.
- the alkyl group having 1 to 4 carbon atoms for R 9 and R 10 is preferably a methyl group or an ethyl group.
- u is preferably 0 or 1, and more preferably 0.
- the alkyl group having 1 to 4 carbon atoms represented by R 11 is preferably a methyl group or an ethyl group. u is preferably 0 or 1, and more preferably 0.
- the alkyl group having 1 to 4 carbon atoms for R 12 is preferably a methyl group or an ethyl group.
- the alkyl group having 1 to 4 carbon atoms for R 13 is preferably a methyl group or an ethyl group.
- w is preferably 0 or 1, and more preferably 0.
- the alkyl group having 1 to 4 carbon atoms represented by R 14 is preferably a methyl group or an ethyl group.
- x is preferably 0 or 1, and more preferably 0.
- component (E) include the following compounds:
- the content of N-methyl-2-pyrrolidone (NMP) may be 1 mass% or less based on the total amount of the photosensitive resin composition, and may be 3 mass% or less based on the total amount of component (A).
- the content of component (E) is preferably 1 part by mass to 10,000 parts by mass, and more preferably 50 parts by mass to 10,000 parts by mass, per 100 parts by mass of component (A).
- the photosensitive resin composition of the present disclosure may contain at least one of the following, as necessary: (F) a sensitizer (excluding component (D)); (G) a coupling agent, a thermal polymerization initiator, a polymerization inhibitor, an antioxidant, a surfactant, a leveling agent, a rust inhibitor, a nitrogen-containing compound, a dicarboxylic acid, a filler, etc.
- a sensitizer excluding component (D)
- G a coupling agent, a thermal polymerization initiator, a polymerization inhibitor, an antioxidant, a surfactant, a leveling agent, a rust inhibitor, a nitrogen-containing compound, a dicarboxylic acid, a filler, etc.
- the photosensitive resin composition of the present disclosure may contain a sensitizer (F) (hereinafter also referred to as "component (F)").
- a sensitizer F
- the sensitizer (F) include Michler's ketone, benzoin, 2-methylbenzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin butyl ether, 2-t-butylanthraquinone, 1,2-benzo-9,10-anthraquinone, anthraquinone, methylanthraquinone, 4,4'-bis-(diethylamino)benzophenone, acetophenone, benzophenone, thioxanthone, 1,5-acenaphthene, 2,2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-[4-(methylthio)phenyl]-2
- Suitable amines include tar, diphenyl disulfide, anthracene, phenanthrenequinone, riboflavin tetrabutylate, acridine orange, erythrosine, phenanthrenequinone, 2-isopropylthioxanthone, 2,6-bis(p-diethylaminobenzylidene)-4-methyl-4-azacyclohexanone, 6-bis(p-dimethylaminobenzylidene)-cyclopentanone, 2,6-bis(p-diethylaminobenzylidene)-4-phenylcyclohexanone, aminostyryl ketone, 3-ketocoumarin compounds, biscoumarin compounds, N-phenylglycine, N-phenyldiethanolamine, and 3,3',4,4'-tetra(t-butylperoxycarbonyl)benzophenone, and compounds represented by the following formula:
- the component (F) may be
- component (F) the content of component (F) is not particularly limited, but is preferably 0.1 parts by mass to 3 parts by mass, and more preferably 0.1 parts by mass to 2 parts by mass, per 100 parts by mass of component (A).
- the photosensitive resin composition of the present disclosure may contain a coupling agent (G) (hereinafter also referred to as “component (G)”).
- the coupling agent (G) is not particularly limited, and examples thereof include 3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-methacryloxypropyldimethoxymethylsilane, 3-methacryloxypropyltrimethoxysilane, dimethoxymethyl-3-piperidinopropylsilane, diethoxy-3-glycidoxypropylmethylsilane, N-(3-diethoxymethylsilylpropyl)succinimide, N-[3-(triethoxysilyl)propyl]phthalamic acid, benzophenone-3,3'-bis(N-[3-triethoxysilyl]propylamide)-4,4'-dicarboxylic acid, benzene-1,4
- the content of the coupling agent is not particularly limited, and is preferably 0.1 to 20 parts by mass, more preferably 0.3 to 10 parts by mass, and even more preferably 1 to 10 parts by mass, per 100 parts by mass of component (A).
- the photosensitive resin composition of the present disclosure may contain a thermal polymerization initiator.
- the thermal polymerization initiator is not particularly limited, and is preferably a compound that does not decompose when heated (dried) to remove the solvent during film formation, but decomposes when heated during curing to generate radicals, and promotes a polymerization reaction between the (B) components, or between the (A) and (B) components.
- the thermal polymerization initiator is preferably a compound having a decomposition point of 110° C. or higher and 200° C. or lower, and from the viewpoint of promoting the polymerization reaction at a lower temperature, a compound having a decomposition point of 110° C. or higher and 175° C. or lower is more preferable.
- Thermal polymerization initiators are not particularly limited and include ketone peroxides such as methyl ethyl ketone peroxide, peroxyketals such as 1,1-di(t-hexylperoxy)-3,3,5-trimethylcyclohexane, 1,1-di(t-hexylperoxy)cyclohexane, and 1,1-di(t-butylperoxy)cyclohexane, hydroperoxides such as 1,1,3,3-tetramethylbutyl hydroperoxide, cumene hydroperoxide, and p-menthane hydroperoxide, dialkyl peroxides such as dicumyl peroxide and di-t-butyl peroxide, Examples of such peroxides include diacyl peroxides such as dilauroyl peroxide and dibenzoyl peroxide, peroxydicarbonates such as di(4-t-butylcyclohexyl)peroxydicarbonate and di
- the content of the thermal polymerization initiator is preferably 0.1 parts by mass to 20 parts by mass relative to 100 parts by mass of component (A), more preferably 0.2 parts by mass to 20 parts by mass to ensure good flux resistance, and even more preferably 0.3 parts by mass to 10 parts by mass from the viewpoint of suppressing a decrease in solubility due to decomposition during drying.
- the method for preparing the photosensitive resin composition of the present disclosure is not particularly limited, and it is sufficient to mix the aforementioned components.
- the cured product of the present disclosure can be obtained by curing the above-mentioned photosensitive resin composition.
- the cured product of the present disclosure may be used as a patterned cured product or as a non-patterned cured product.
- the film thickness of the cured product of the present disclosure is preferably 5 ⁇ m to 20 ⁇ m.
- the method for producing a patterned cured product of the present disclosure includes a step of applying the above-mentioned photosensitive resin composition onto a substrate and drying to form a photosensitive resin film, a step of exposing the photosensitive resin film to a pattern to obtain a resin film, a step of developing the resin film after the pattern exposure using an organic solvent to obtain a patterned resin film, and a step of heat-treating the patterned resin film. In this way, a patterned cured product can be obtained.
- the method for producing a patternless cured product includes, for example, the steps of forming the above-mentioned photosensitive resin film and performing a heat treatment. It may further include a step of exposing the material to light.
- the substrate examples include semiconductor substrates such as glass substrates and Si substrates (silicon wafers), metal oxide insulator substrates such as TiO2 substrates and SiO2 substrates, silicon nitride substrates, copper substrates, and copper alloy substrates.
- the coating method is not particularly limited, and can be carried out using, for example, a spinner.
- the drying can be carried out using a hot plate, an oven, or the like.
- the drying temperature is preferably from 90° C. to 150° C., and from the viewpoint of ensuring the dissolution contrast, it is more preferably from 90° C. to 120° C.
- the drying time is preferably from 30 seconds to 5 minutes. The drying may be carried out two or more times. In this way, a photosensitive resin film can be obtained in which the above-mentioned photosensitive resin composition is formed into a film shape.
- the thickness of the photosensitive resin film is preferably 5 ⁇ m to 100 ⁇ m, more preferably 6 ⁇ m to 50 ⁇ m, and even more preferably 7 ⁇ m to 30 ⁇ m.
- the pattern exposure is performed by exposing a predetermined pattern through a photomask, for example.
- the actinic rays to be irradiated include ultraviolet rays such as i-rays and h-rays, visible light, and radiation, and are preferably h-rays.
- As the exposure device a parallel exposure device, a projection exposure device, a stepper, a scanner exposure device, or the like can be used.
- a resin film having a pattern formed thereon By developing, a resin film having a pattern formed thereon (patterned resin film) can be obtained.
- the organic solvent used as the developer may be a good solvent for the photosensitive resin film, or a suitable mixture of a good solvent and a poor solvent.
- the good solvent include N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethylsulfoxide, ⁇ -butyrolactone, ⁇ -acetyl- ⁇ -butyrolactone, cyclopentanone, and cyclohexanone.
- the poor solvent include toluene, xylene, methanol, ethanol, isopropanol, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, and water.
- a surfactant may be added to the developer.
- the amount added is preferably 0.01 to 10 parts by weight, and more preferably 0.1 to 5 parts by weight, per 100 parts by weight of the developer.
- the development time can be set to, for example, twice the time required for the photosensitive resin film to be immersed and completely dissolved.
- the development time varies depending on the component (A) used, but is preferably from 10 seconds to 15 minutes, more preferably from 10 seconds to 5 minutes, and from the viewpoint of productivity, further preferably from 20 seconds to 5 minutes.
- washing may be carried out with a rinsing solution.
- a rinsing solution distilled water, methanol, ethanol, isopropanol, toluene, xylene, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, etc. may be used alone or in appropriate mixture, or in stepwise combination.
- a patterned cured product By subjecting the patterned resin film to a heat treatment, a patterned cured product can be obtained.
- the polyimide precursor of component (A) undergoes a dehydration ring-closing reaction during the heat treatment step, usually resulting in the corresponding polyimide.
- the temperature of the heat treatment is preferably 250°C or lower, more preferably 120°C to 250°C, and even more preferably 200°C or lower or 160°C to 200°C.
- the heat treatment time is preferably 5 hours or less, and more preferably 30 minutes to 3 hours. Within the above range, the crosslinking reaction or the dehydration ring-closing reaction can proceed sufficiently.
- the heat treatment may be performed in air or in an inert atmosphere such as nitrogen, but is preferably performed in a nitrogen atmosphere from the viewpoint of preventing oxidation of the patterned resin film.
- Equipment used for heat treatment includes quartz tube furnaces, hot plates, rapid thermal annealing, vertical diffusion furnaces, infrared curing furnaces, electron beam curing furnaces, microwave curing furnaces, etc.
- the cured product of the present disclosure can be used as a passivation film, a buffer coat film, an interlayer insulating film, a cover coat layer, a surface protective film, etc.
- a passivation film a buffer coat film, an interlayer insulating film, a cover coat layer, a surface protective film, etc.
- highly reliable electronic components such as semiconductor devices, multilayer wiring boards, various electronic devices, and stacked devices (multi-die fan-out wafer level packages, etc.) can be manufactured.
- FIG. 1 is a manufacturing process diagram of a semiconductor device having a multilayer wiring structure, which is an electronic component according to an embodiment of the present disclosure.
- a semiconductor substrate 1 such as a Si substrate having circuit elements is covered with a protective film 2 such as a silicon oxide film except for a predetermined portion of the circuit elements, and a first conductor layer 3 is formed on the exposed circuit elements.
- a first conductor layer 3 is formed on the exposed circuit elements.
- an interlayer insulating film 4 is formed on the semiconductor substrate 1.
- the interlayer insulating film 4 from which the window 6A is exposed is selectively etched to provide a window 6B.
- the photosensitive resin layer 5 is completely removed using an etching solution that corrodes only the photosensitive resin layer 5 without corroding the first conductor layer 3 exposed from the window 6B.
- a second conductor layer 7 is formed by using a known photolithography technique, and is electrically connected to the first conductor layer 3 .
- the above-mentioned steps can be repeated to form each layer.
- the above-mentioned photosensitive resin composition is used to open windows 6C by pattern exposure to form a surface protective film 8.
- the surface protective film 8 protects the second conductor layer 7 from external stress, ⁇ -rays, etc., and the resulting semiconductor device has excellent reliability.
- the interlayer insulating film can also be formed using the photosensitive resin composition of the present disclosure.
- polyimide precursor A1 9.45 g of trifluoroacetic anhydride was added thereto under water cooling, and the mixture was stirred at 45°C for 3 hours, and 7.08 g of 2-hydroxyethyl methacrylate (HEMA) was added. This reaction solution was dropped into distilled water, and the precipitate was collected by filtration and dried under reduced pressure to obtain polyimide precursor A1.
- the weight average molecular weight of the polyimide precursor A1 was determined by gel permeation chromatography (GPC) in terms of standard polystyrene. The weight average molecular weight of the polyimide precursor A1 was 40000.
- the esterification rate of the polyimide precursor A1 (the reaction rate of the carboxyl groups of ODPA with HEMA) was calculated by NMR measurement under the following conditions: The esterification rate was 80 mol % based on the total carboxyl groups of the polyamic acid (the remaining 20 mol % was carboxyl groups).
- Measuring equipment Bruker Biospin AV400M Magnetic field strength: 400MHz
- Reference material tetramethylsilane (TMS)
- Solvent dimethyl sulfoxide (DMSO)
- Photosensitive resin compositions of Examples 1 to 5 and Comparative Examples 1 and 2 were prepared using the components and amounts shown in Tables 1 and 2. The units of the amounts of each component in Tables 1 and 2 are parts by mass, and blanks in Tables 1 and 2 indicate that the component was not used. The components used are as follows.
- Component A1 Polyimide precursor synthesized in Synthesis Example 1
- B Component (polymerizable monomer not containing a cyclic skeleton)
- B1 Tetraethylene glycol dimethacrylate (TEGDMA)
- B2 Ethoxylated pentaerythritol tetraacrylate (ATM-4E, total number of ethoxy groups: 4)
- Component (B)′ polymerizable monomer containing a cyclic skeleton)
- B'1 A-DCP (tricyclodecane dimethanol diacrylate)
- C1 Component C1: PDO (1-phenyl-1,2-propanedione-2-(O-ethoxycarbonyl)oxime)
- C2 Ethanone, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]-, 1-(O-acetyloxime)
- D1 9,10-diethoxyanthracene
- the obtained photosensitive resin composition was spin-coated on a silicon wafer using a coating device Act8 (manufactured by Tokyo Electron Limited), and dried at 110°C for 2 minutes, and then dried at 120°C for 2 minutes to form a photosensitive resin film having a dry thickness of about 13 ⁇ m.
- the resulting photosensitive resin film was immersed in cyclopentanone and the developing time was set to twice the time required for the film to be completely dissolved.
- a photosensitive resin film was prepared in the same manner as above, and the obtained photosensitive resin film was exposed to h-rays (wavelength 405 nm, irradiation intensity 2.3 mW/ cm2 ) using a mask aligner MA-8 (manufactured by SUSS MicroTec) with an h-ray bandpass filter. Note that in Example 1 and Comparative Example 2, the curing reaction proceeded with a relatively low cumulative irradiation dose, and 100, 150, 200, or 300 mJ/ cm2 of h-rays were irradiated.
- the exposed resin film was paddle-developed in cyclopentanone using Act8 for the above-mentioned developing time, and then rinsed with propylene glycol monomethyl ether acetate (PGMEA) to obtain a resin film.
- PMEA propylene glycol monomethyl ether acetate
- a part of the film was scribed to expose the silicon wafer, and the height from the exposed silicon wafer surface to the film surface was measured using a needle-type profiler Dektak 150 (manufactured by Bruker) (the film thickness was measured in the same manner below).
- the film thickness after development (10 ⁇ m) was divided by the film thickness after heating on a hot plate at 120° C. for 2 minutes, and then expressed as a percentage to determine the remaining film rate after development. The results are shown in Tables 3 and 4.
- the above-mentioned photosensitive resin composition was spin-coated on a silicon wafer using a coating device Act8, and then dried at 110° C. for 2 minutes, and then dried at 120° C. for 2 minutes to form a photosensitive resin film having a dry thickness of about 13 ⁇ m.
- the resulting photosensitive resin film was immersed in cyclopentanone and the developing time was set to twice the time required for the film to be completely dissolved.
- a photosensitive resin film was prepared in the same manner as above, and the obtained photosensitive resin film was exposed to h-rays (wavelength 405 nm, irradiation intensity 2.3 mW/ cm2 ) using a mask aligner MA-8 (manufactured by SUSS MicroTec) with an h-ray bandpass filter. Note that in Example 1 and Comparative Example 2, the curing reaction proceeded with a relatively low cumulative irradiation dose, and 100, 150, 200, or 300 mJ/ cm2 of h-rays were irradiated.
- the exposed resin film was paddle-developed in cyclopentanone using Act8 for the above-mentioned developing time, and then rinsed with propylene glycol monomethyl ether acetate (PGMEA) to obtain a resin film.
- PMEA propylene glycol monomethyl ether acetate
- the cross section of the 20 ⁇ m via opening of the obtained patterned resin film was observed by an optical microscope and an SEM, and the case where no undercut was found was rated A, and the case where an undercut was found was rated B.
- the results are shown in Tables 3 and 4.
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Abstract
Description
本開示は、感光性樹脂組成物、パターン硬化物の製造方法及び硬化物に関する。 This disclosure relates to a photosensitive resin composition, a method for producing a patterned cured product, and the cured product.
従来、半導体素子の表面保護膜及び層間絶縁膜には、優れた耐熱性、電気特性、機械特性等を併せ持つポリイミド、ポリベンゾオキサゾールなどが用いられている。近年、これらの樹脂自身に感光特性を付与した感光性樹脂組成物が用いられている。このような感光性樹脂組成物を用いるとパターン硬化物の製造工程が簡略化でき、煩雑な製造工程を短縮できる(例えば、特許文献1参照)。 Conventionally, polyimide, polybenzoxazole, and the like, which have excellent heat resistance, electrical properties, mechanical properties, etc., have been used for the surface protective films and interlayer insulating films of semiconductor elements. In recent years, photosensitive resin compositions in which these resins themselves have been given photosensitivity have been used. The use of such photosensitive resin compositions can simplify the manufacturing process of the patterned cured product, shortening the complicated manufacturing process (see, for example, Patent Document 1).
近年、コンピュータの高性能化を支えてきたトランジスタの微細化は、スケーリング則の限界に来ており、さらなる高性能化及び高速化のために半導体素子を3次元的に積層する積層デバイス構造が注目を集めている。 In recent years, the miniaturization of transistors, which has supported the high performance of computers, has reached the limits of scaling laws, and stacked device structures in which semiconductor elements are stacked three-dimensionally to achieve even higher performance and speed have been attracting attention.
積層デバイス構造の中でも、マルチダイファンアウトウエハレベルパッケージ(Multi-die Fanout Wafer Level Packaging)は、一つのパッケージの中に複数のダイを一括封止して製造するパッケージであり、従来から提案されているファンアウトウエハレベルパッケージ(一つのパッケージの中に一つのダイを封止して製造する)よりも低コスト化及び高性能化が期待できるので、非常に注目を集めている。 Among stacked device structures, multi-die fanout wafer level packaging is a package manufactured by sealing multiple dies together in one package, and is attracting a great deal of attention because it is expected to achieve lower costs and higher performance than the previously proposed fan-out wafer level packaging (manufactured by sealing one die in one package).
マルチダイファンアウトウエハレベルパッケージの作製においては、高性能なダイの保護や耐熱性の低い封止材を保護し、歩留まりを向上させる観点から、低温硬化性が強く求められている(例えば、特許文献2参照)。 In the manufacture of multi-die fan-out wafer-level packages, low-temperature curing is highly required from the standpoint of protecting high-performance dies, protecting sealing materials with low heat resistance, and improving yields (see, for example, Patent Document 2).
また、樹脂組成物として、ポリイミド前駆体を含む樹脂組成物が開示されている(例えば、特許文献3参照)。 Furthermore, a resin composition containing a polyimide precursor has been disclosed (see, for example, Patent Document 3).
ポリイミド前駆体等を含む感光性樹脂組成物においては、露光による反応性の向上が求められており、例えば、硬化膜の残膜率を高めることが望ましい。さらに、シリコンウエハ等の基板上に感光性樹脂組成物の硬化膜を形成した場合に、硬化後の反りの発生が抑制可能であることが求められる。 In photosensitive resin compositions containing polyimide precursors, etc., there is a demand for improved reactivity upon exposure to light; for example, it is desirable to increase the residual film rate of the cured film. Furthermore, when a cured film of the photosensitive resin composition is formed on a substrate such as a silicon wafer, it is required that the occurrence of warping after curing can be suppressed.
本開示は、反応性に優れ、かつ硬化後の反りの抑制が可能な感光性樹脂組成物、この感光性樹脂組成物を用いたパターン硬化物の製造方法及びこの感光性樹脂組成物を硬化してなる硬化物を提供することを目的とする。 The present disclosure aims to provide a photosensitive resin composition that has excellent reactivity and is capable of suppressing warping after curing, a method for producing a patterned cured product using this photosensitive resin composition, and a cured product obtained by curing this photosensitive resin composition.
前記課題を達成するための具体的手段は以下の通りである。
<1> (A)ポリイミド前駆体と、
(B)環状骨格を含まない重合性モノマーと、
(C)光重合開始剤と、
(D)アントラセン構造を含む化合物と、
を含み、
環状骨格を含む重合性モノマーの含有率は、前記(A)ポリイミド前駆体の全量に対して20質量%以下である感光性樹脂組成物。
<2> (E)溶媒をさらに含む<1>に記載の感光性樹脂組成物。
<3> 前記(B)重合性モノマーは、2つの(メタ)アクリル基を含む(メタ)アクリル化合物を含む<1>又は<2>に記載の感光性樹脂組成物。
<4> 前記(B)重合性モノマーは、3つ以上の(メタ)アクリル基を含む(メタ)アクリル化合物を含む<1>~<3>のいずれか1つに記載の感光性樹脂組成物。
<5> 前記ポリイミド前駆体は、下記一般式(1)で表される構造単位を有する化合物を含む<1>~<4>のいずれか1つに記載の感光性樹脂組成物。
Specific means for achieving the above object are as follows.
<1> (A) a polyimide precursor;
(B) a polymerizable monomer not containing a cyclic skeleton;
(C) a photopolymerization initiator; and
(D) a compound containing an anthracene structure;
Including,
The content of the polymerizable monomer having a cyclic skeleton is 20 mass % or less based on the total amount of the polyimide precursor (A).
<2> The photosensitive resin composition according to <1>, further comprising (E) a solvent.
<3> The photosensitive resin composition according to <1> or <2>, wherein the polymerizable monomer (B) includes a (meth)acrylic compound including two (meth)acrylic groups.
<4> The photosensitive resin composition according to any one of <1> to <3>, wherein the polymerizable monomer (B) includes a (meth)acrylic compound having three or more (meth)acrylic groups.
<5> The photosensitive resin composition according to any one of <1> to <4>, wherein the polyimide precursor contains a compound having a structural unit represented by the following general formula (1):
一般式(1)中、Xは、4価の有機基を表し、Yは2価の有機基を表し、R6及びR7は、それぞれ独立に、水素原子、又は1価の有機基を表し、R6及びR7の少なくとも1つは、重合性の不飽和結合を有する。
<6> 前記(D)化合物は、下記一般式(D)で表される化合物を含む<1>~<5>のいずれか1つに記載の感光性樹脂組成物。
In general formula (1), X represents a tetravalent organic group, Y represents a divalent organic group, R6 and R7 each independently represent a hydrogen atom or a monovalent organic group, and at least one of R6 and R7 has a polymerizable unsaturated bond.
<6> The photosensitive resin composition according to any one of <1> to <5>, wherein the compound (D) includes a compound represented by the following general formula (D):
一般式(D)中、Rxは、それぞれ独立に、炭素数1~10のアルキル基、炭素数1~10のアルコキシ基、炭素数6~18のアリール基、原子数5~18のヘテロアリール基、又はハロゲン原子であり、nは0~10の整数である。
<7> 前記(D)化合物は、ジブトキシアントラセン、ジメトキシアントラセン、ジエトキシアントラセン及びジエトキシエチルアントラセンからなる群より選択される少なくとも1種を含む<1>~<6>のいずれか1つに記載の感光性樹脂組成物。
<8> (F)熱重合開始剤をさらに含む<1>~<7>のいずれか1つに記載の感光性樹脂組成物。
<9> パネルレベルパッケージ用である<1>~<8>のいずれか1つに記載の感光性樹脂組成物。
<10> <1>~<9>のいずれか1つに記載の感光性樹脂組成物を基板上に塗布、乾燥して感光性樹脂膜を形成する工程と、
前記感光性樹脂膜をパターン露光して、樹脂膜を得る工程と、
パターン露光後の前記樹脂膜を、有機溶剤を用いて、現像し、パターン樹脂膜を得る工程と、
前記パターン樹脂膜を加熱処理する工程と、を含むパターン硬化物の製造方法。
<11> <1>~<9>のいずれか1つに記載の感光性樹脂組成物を硬化した硬化物。
In general formula (D), R x 's each independently represent an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an aryl group having 6 to 18 carbon atoms, a heteroaryl group having 5 to 18 atoms, or a halogen atom, and n represents an integer of 0 to 10.
<7> The photosensitive resin composition according to any one of <1> to <6>, wherein the compound (D) includes at least one selected from the group consisting of dibutoxyanthracene, dimethoxyanthracene, diethoxyanthracene, and diethoxyethylanthracene.
<8> The photosensitive resin composition according to any one of <1> to <7>, further comprising (F) a thermal polymerization initiator.
<9> The photosensitive resin composition according to any one of <1> to <8>, which is for use in a panel level package.
<10> A step of applying the photosensitive resin composition according to any one of <1> to <9> onto a substrate and drying the composition to form a photosensitive resin film;
a step of exposing the photosensitive resin film to a pattern to obtain a resin film;
developing the resin film after the patterned exposure with an organic solvent to obtain a patterned resin film;
and heat-treating the patterned resin film.
<11> A cured product obtained by curing the photosensitive resin composition according to any one of <1> to <9>.
本開示によれば、反応性に優れ、かつ硬化後の反りの抑制が可能な感光性樹脂組成物、この感光性樹脂組成物を用いたパターン硬化物の製造方法及びこの感光性樹脂組成物を硬化してなる硬化物を提供することができる。 The present disclosure provides a photosensitive resin composition that has excellent reactivity and can suppress warping after curing, a method for producing a patterned cured product using this photosensitive resin composition, and a cured product obtained by curing this photosensitive resin composition.
以下、本開示を実施するための形態について詳細に説明する。但し、本開示は以下の実施形態に限定されるものではない。
本開示において、その構成要素(要素ステップ等も含む)は、特に明示した場合を除き、必須ではない。数値及びその範囲についても同様であり、本開示を制限するものではない。
本開示において「工程」との語には、他の工程から独立した工程に加え、他の工程と明確に区別できない場合であってもその工程の目的が達成されれば、当該工程も含まれる。
本開示において「~」を用いて示された数値範囲には、「~」の前後に記載される数値がそれぞれ最小値及び最大値として含まれる。
本開示中に段階的に記載されている数値範囲において、一つの数値範囲で記載された上限値又は下限値は、他の段階的な記載の数値範囲の上限値又は下限値に置き換えてもよい。また、本開示中に記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。
本開示において、各成分には、該当する物質が複数種含まれていてもよい。組成物中に各成分に該当する物質が複数種存在する場合、各成分の含有率又は含有量は、特に断らない限り、組成物中に存在する当該複数種の物質の合計の含有率又は含有量を意味する。
本開示において「層」又は「膜」との語には、当該層又は膜が存在する領域を観察したときに、当該領域の全体に形成されている場合に加え、当該領域の一部にのみ形成されている場合も含まれる。
本開示において、層又は膜の厚さは、対象となる層又は膜の5点の厚さを測定し、その算術平均値として与えられる値とする。
層又は膜の厚さは、マイクロメーター等を用いて測定することができる。本開示において、層又は膜の厚さを直接測定可能な場合には、マイクロメーターを用いて測定する。一方、1つの層の厚さ又は複数の層の総厚さを測定する場合には、電子顕微鏡を用いて、測定対象の断面を観察することで測定してもよい。
Hereinafter, embodiments of the present disclosure will be described in detail. However, the present disclosure is not limited to the following embodiments.
In the present disclosure, constituent elements (including element steps, etc.) are not essential unless otherwise specified. The same applies to numerical values and their ranges, and do not limit the present disclosure.
In the present disclosure, the term "step" includes not only a step that is independent of other steps, but also a step that cannot be clearly distinguished from other steps as long as the purpose of the step is achieved.
In the present disclosure, the numerical ranges indicated using "to" include the numerical values before and after "to" as the minimum and maximum values, respectively.
In the numerical ranges described in the present disclosure in stages, the upper or lower limit value described in one numerical range may be replaced with the upper or lower limit value of another numerical range described in stages. In addition, in the numerical ranges described in the present disclosure, the upper or lower limit value of the numerical range may be replaced with a value shown in the examples.
In the present disclosure, each component may contain multiple types of corresponding substances. When multiple types of substances corresponding to each component are present in the composition, the content or amount of each component means the total content or amount of the multiple substances present in the composition, unless otherwise specified.
In the present disclosure, the terms "layer" and "film" include cases where the layer or film is formed over the entire area when the area in which the layer or film is present is observed, as well as cases where the layer or film is formed over only a portion of the area.
In the present disclosure, the thickness of a layer or film is determined as the arithmetic mean value of thicknesses measured at five points on the layer or film of interest.
The thickness of the layer or film can be measured using a micrometer or the like. In the present disclosure, when the thickness of the layer or film can be measured directly, it is measured using a micrometer. On the other hand, when the thickness of one layer or the total thickness of multiple layers is measured, it may be measured by observing the cross section of the measurement target using an electron microscope.
本開示において「(メタ)アクリル基」とは、「アクリル基」及び「メタクリル基」を意味し、「(メタ)アクリレート」とは、「アクリレート」及び「メタクリレート」を意味し、「(メタ)アクリロイル」とは、「アクリロイル」及び「メタクリロイル」を意味する。
本開示において官能基が置換基を有する場合、官能基中の炭素数は、置換基の炭素数も含んだ全体の炭素数を意味する。
本開示において実施形態を図面を参照して説明する場合、当該実施形態の構成は図面に示された構成に限定されない。また、各図における部材の大きさは概念的なものであり、部材間の大きさの相対的な関係はこれに限定されない。
In the present disclosure, the term "(meth)acrylic group" means "acrylic group" and "methacrylic group", the term "(meth)acrylate" means "acrylate" and "methacrylate", and the term "(meth)acryloyl" means "acryloyl" and "methacryloyl".
In the present disclosure, when a functional group has a substituent, the number of carbon atoms in the functional group means the total number of carbon atoms including the number of carbon atoms in the substituent.
When an embodiment of the present disclosure is described with reference to the drawings, the configuration of the embodiment is not limited to the configuration shown in the drawings. In addition, the size of the members in each drawing is conceptual, and the relative relationship between the sizes of the members is not limited to this.
<感光性樹脂組成物>
本開示の感光性樹脂組成物は、(A)ポリイミド前駆体と、(B)環状骨格を含まない重合性モノマーと、(C)光重合開始剤と、(D)アントラセン構造を含む化合物と、を含み、環状骨格を含む重合性モノマーの含有率は、前記(A)ポリイミド前駆体の全量に対して20質量%以下である。
<Photosensitive resin composition>
The photosensitive resin composition of the present disclosure includes (A) a polyimide precursor, (B) a polymerizable monomer not containing a cyclic skeleton, (C) a photopolymerization initiator, and (D) a compound containing an anthracene structure, and the content of the polymerizable monomer containing a cyclic skeleton is 20 mass% or less based on the total amount of the (A) polyimide precursor.
本開示の感光性樹脂組成物は、反応性に優れ、かつ硬化後の反りの抑制が可能である。この理由は以下のように推測される。なお、本開示は以下の推測に限定されない。 The photosensitive resin composition disclosed herein has excellent reactivity and is capable of suppressing warping after curing. The reason for this is believed to be as follows. Note that the disclosure is not limited to the following belief.
感光性樹脂組成物は、(A)ポリイミド前駆体及び(D)アントラセン構造を含む化合物を含むことで露光による反応性に優れる。例えば、h線露光時の感光特性に優れ、残膜率の高い硬化物が生成できる傾向にある。 The photosensitive resin composition contains (A) a polyimide precursor and (D) a compound containing an anthracene structure, and therefore has excellent reactivity upon exposure to light. For example, it has excellent photosensitivity characteristics when exposed to h-rays, and tends to produce a cured product with a high residual film rate.
さらに、感光性樹脂組成物は、(B)環状骨格を含まない重合性モノマーを含み、環状骨格を含む重合性モノマーの含有率が(A)ポリイミド前駆体の全量に対し、20質量%以下であり、好ましくは10質量%以下であり、より好ましくは5質量%以下である。これにより、硬化後の反りの抑制が可能である。
環状骨格を含む重合性モノマーの含有率の下限は特に限定されず、0質量%であってもよい。
Furthermore, the photosensitive resin composition contains (B) a polymerizable monomer not containing a cyclic skeleton, and the content of the polymerizable monomer containing a cyclic skeleton is 20 mass % or less, preferably 10 mass % or less, and more preferably 5 mass % or less, based on the total amount of (A) the polyimide precursor, thereby making it possible to suppress warping after curing.
The lower limit of the content of the polymerizable monomer having a cyclic skeleton is not particularly limited, and may be 0 mass %.
また、環状骨格を含む重合性モノマーと(D)アントラセン構造を含む化合物とを使用することで、硬化物の作製時に硬化物の開口部側面の底部に剥離(アンダーカット)が生じやすくなる。本開示では、環状骨格を含む重合性モノマーの含有率が少ないことで前述のようなアンダーカットを抑制することが可能である。 In addition, by using a polymerizable monomer containing a cyclic skeleton and a compound containing an anthracene structure (D), peeling (undercut) is likely to occur at the bottom of the side of the opening of the cured product when the cured product is produced. In the present disclosure, by reducing the content of the polymerizable monomer containing a cyclic skeleton, it is possible to suppress the above-mentioned undercut.
本開示の感光性樹脂組成物は、ネガ型感光性樹脂組成物であることが好ましい。
また、本開示の感光性樹脂組成物は、h線露光時の感光特性の観点から、パネルレベルパッケージ(例えば、パッケージ基板がなく、代わりにチップの端子から配線を引き出す再配線層により、外部端子につなげる構造のパッケージ)用であることが好ましい。本開示の感光性樹脂組成物は、パネルレベルパッケージ用材料、又は電子部品用材料であることが好ましい。
The photosensitive resin composition of the present disclosure is preferably a negative photosensitive resin composition.
In addition, from the viewpoint of photosensitive properties during h-ray exposure, the photosensitive resin composition of the present disclosure is preferably used for a panel level package (for example, a package having no package substrate, and instead a structure in which wiring is drawn from a chip terminal and connected to an external terminal via a rewiring layer). The photosensitive resin composition of the present disclosure is preferably a material for a panel level package or a material for electronic components.
以下、本開示の感光性樹脂組成物に含まれる各成分の詳細について説明する。 The following provides a detailed explanation of each component contained in the photosensitive resin composition disclosed herein.
((A)ポリイミド前駆体)
本開示の感光性樹脂組成物は、(A)ポリイミド前駆体(以下、「(A)成分」とも称する。)を含む。
((A) Polyimide Precursor)
The photosensitive resin composition of the present disclosure contains (A) a polyimide precursor (hereinafter also referred to as “component (A)”).
(A)成分は、ポリアミド酸、ポリアミド酸エステル、ポリアミド酸塩及びポリアミド酸アミドからなる群より選択される少なくとも1種の樹脂であることが好ましい。ポリアミド酸エステル及びポリアミド酸アミドは、ポリアミド酸における少なくとも一部のカルボキシ基の水素原子が1価の有機基に置換された化合物であり、ポリアミド酸塩は、ポリアミド酸における少なくとも一部のカルボキシ基がpH7超の塩基性化合物と塩構造を形成している化合物である。
(A)成分は、重合性の不飽和結合を有していてもよい。
The component (A) is preferably at least one resin selected from the group consisting of polyamic acid, polyamic acid ester, polyamic acid salt, and polyamic acid amide. The polyamic acid ester and polyamic acid amide are compounds in which hydrogen atoms of at least some of the carboxyl groups in a polyamic acid are substituted with monovalent organic groups, and the polyamic acid salt is a compound in which at least some of the carboxyl groups in a polyamic acid form a salt structure with a basic compound having a pH of over 7.
The component (A) may have a polymerizable unsaturated bond.
(A)成分は、下記一般式(1)で表される構造単位を有する化合物を含むことが好ましい。これにより、高い信頼性を示す硬化物を備える電子部品が得られる傾向がある。 The (A) component preferably contains a compound having a structural unit represented by the following general formula (1). This tends to result in electronic components having a cured product that exhibits high reliability.
一般式(1)中、Xは、4価の有機基を表し、Yは2価の有機基を表し、R6及びR7は、それぞれ独立に、水素原子、又は1価の有機基を表し、R6及びR7の少なくとも1つは、重合性の不飽和結合を有する。
ポリイミド前駆体は、上記一般式(1)で表される構造単位を複数有していてもよく、複数の構造単位におけるX、Y、R6及びR7はそれぞれ同じであってもよく、異なっていてもよい。
なお、R6及びR7は、それぞれ独立に水素原子、又は1価の有機基であればその組み合わせは特に限定されない。例えば、R6及びR7は、少なくとも1つが水素原子であり、残りが後述する1価の有機基であってもよく、いずれも同じ又は互いに異なる1価の有機基であってもよい。前述のようにポリイミド前駆体が上記一般式(1)で表される構造単位を複数有する場合、各構造単位のR6及びR7の組み合わせはそれぞれ同じであってもよく、異なっていてもよい。
In general formula (1), X represents a tetravalent organic group, Y represents a divalent organic group, R6 and R7 each independently represent a hydrogen atom or a monovalent organic group, and at least one of R6 and R7 has a polymerizable unsaturated bond.
The polyimide precursor may have a plurality of structural units represented by the above general formula (1), and X, Y, R6 and R7 in the plurality of structural units may be the same or different.
In addition, as long as R 6 and R 7 are each independently a hydrogen atom or a monovalent organic group, the combination is not particularly limited. For example, at least one of R 6 and R 7 may be a hydrogen atom and the remaining may be a monovalent organic group described below, or they may be the same or different monovalent organic groups. As described above, when the polyimide precursor has a plurality of structural units represented by the above general formula (1), the combinations of R 6 and R 7 of each structural unit may be the same or different.
一般式(1)において、Xで表される4価の有機基は、炭素数が4~25であることが好ましく、5~13であることがより好ましく、6~12であることがさらに好ましい。
Xで表される4価の有機基は、芳香環を含んでもよい。芳香環としては、芳香族炭化水素基(例えば、芳香環を構成する炭素数は6~20)、芳香族複素環式基(例えば、複素環を構成する原子数は5~20)等が挙げられる。Xで表される4価の有機基は、芳香族炭化水素基であることが好ましい。芳香族炭化水素基としては、ベンゼン環、ナフタレン環、フェナントレン環等が挙げられる。
Xで表される4価の有機基が芳香環を含む場合、各芳香環は、置換基を有していてもよいし、無置換であってもよい。芳香環の置換基としては、アルキル基、フッ素原子、ハロゲン化アルキル基、水酸基、アミノ基等が挙げられる。
Xで表される4価の有機基がベンゼン環を含む場合、Xで表される4価の有機基は1つ~4つのベンゼン環を含むことが好ましく、1つ~3つのベンゼン環を含むことがより好ましく、1つ又は2つのベンゼン環を含むことがさらに好ましい。
Xで表される4価の有機基が2つ以上のベンゼン環を含む場合、各ベンゼン環は、単結合により連結されていてもよいし、アルキレン基、ハロゲン化アルキレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、シリレン結合(-Si(RA)2-;2つのRAは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)、シロキサン結合(-O-(Si(RB)2-O-)n;2つのRBは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表し、nは1又は2以上の整数を表す。)等の連結基、これら連結基を少なくとも2つ組み合わせた複合連結基などにより結合されていてもよい。また、2つのベンゼン環が単結合及び連結基の少なくとも一方により2箇所で結合されて、2つのベンゼン環の間に連結基を含む5員環又は6員環が形成されていてもよい。
In formula (1), the tetravalent organic group represented by X preferably has 4 to 25 carbon atoms, more preferably 5 to 13 carbon atoms, and even more preferably 6 to 12 carbon atoms.
The tetravalent organic group represented by X may contain an aromatic ring. Examples of the aromatic ring include aromatic hydrocarbon groups (e.g., aromatic rings having 6 to 20 carbon atoms) and aromatic heterocyclic groups (e.g., heterocyclic rings having 5 to 20 atoms). The tetravalent organic group represented by X is preferably an aromatic hydrocarbon group. Examples of the aromatic hydrocarbon group include a benzene ring, a naphthalene ring, and a phenanthrene ring.
When the tetravalent organic group represented by X contains an aromatic ring, each aromatic ring may have a substituent or may be unsubstituted. Examples of the substituent of the aromatic ring include an alkyl group, a fluorine atom, a halogenated alkyl group, a hydroxyl group, and an amino group.
When the tetravalent organic group represented by X contains a benzene ring, the tetravalent organic group represented by X preferably contains one to four benzene rings, more preferably contains one to three benzene rings, and even more preferably contains one or two benzene rings.
When the tetravalent organic group represented by X contains two or more benzene rings, the benzene rings may be linked by a single bond, or may be linked by a linking group such as an alkylene group, a halogenated alkylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a silylene bond (-Si(R A ) 2 -; each of the two R A 's independently represents a hydrogen atom, an alkyl group, or a phenyl group), a siloxane bond (-O-(Si(R B ) 2 -O-) n ; each of the two R B 's independently represents a hydrogen atom, an alkyl group, or a phenyl group, and n represents an integer of 1 or 2 or more), or a composite linking group formed by combining at least two of these linking groups. In addition, the two benzene rings may be linked at two points by at least one of a single bond and a linking group to form a five- or six-membered ring containing a linking group between the two benzene rings.
一般式(1)において、-COOR6基と-CONH-基とは互いにオルト位置にあることが好ましく、-COOR7基と-CO-基とは互いにオルト位置にあることが好ましい。 In formula (1), the --COOR 6 group and the --CONH-- group are preferably located at the ortho position relative to each other, and the --COOR 7 group and the --CO-- group are preferably located at the ortho position relative to each other.
Xで表される4価の有機基の具体例としては、下記式(A)~式(F)で表される基が挙げられる。中でも、柔軟性に優れる硬化物が得られる観点から、下記式(E)で表される基が好ましく、下記式(E)で表され、Cは、エーテル結合を含む基であることがより好ましく、エーテル結合であることがさらに好ましい。下記式(F)は、下記式(E)中のCが単結合である構造である。
なお、本開示は下記具体例に限定されるものではない。
Specific examples of the tetravalent organic group represented by X include groups represented by the following formulae (A) to (F). Among them, from the viewpoint of obtaining a cured product having excellent flexibility, a group represented by the following formula (E) is preferred, and in the following formula (E), C is more preferably a group containing an ether bond, and further preferably an ether bond. The following formula (F) is a structure in which C in the following formula (E) is a single bond.
It should be noted that the present disclosure is not limited to the following specific examples.
式(D)において、A及びBは、それぞれ独立に、単結合又はベンゼン環と共役しない2価の基である。ただし、A及びBの両方が単結合となることはない。ベンゼン環と共役しない2価の基としては、メチレン基、ハロゲン化メチレン基、ハロゲン化メチルメチレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、シリレン結合(-Si(RA)2-;2つのRAは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)等が挙げられる。中でも、A及びBは、それぞれ独立に、メチレン基、ビス(トリフルオロメチル)メチレン基、ジフルオロメチレン基、エーテル結合、スルフィド結合等が好ましく、エーテル結合がより好ましい。 In formula (D), A and B are each independently a single bond or a divalent group not conjugated with a benzene ring. However, A and B cannot both be single bonds. Examples of the divalent group not conjugated with a benzene ring include a methylene group, a halogenated methylene group, a halogenated methylmethylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a silylene bond (-Si(R A ) 2 -; each of the two R A 's independently represents a hydrogen atom, an alkyl group, or a phenyl group). Among these, A and B are each independently preferably a methylene group, a bis(trifluoromethyl)methylene group, a difluoromethylene group, an ether bond, a sulfide bond, or the like, and more preferably an ether bond.
式(E)において、Cは、単結合、アルキレン基、ハロゲン化アルキレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、フェニレン基、エステル結合(-O-C(=O)-)、シリレン結合(-Si(RA)2-;2つのRAは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)、シロキサン結合(-O-(Si(RB)2-O-)n;2つのRBは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表し、nは1又は2以上の整数を表す。)又はこれらを少なくとも2つ組み合わせた2価の基を表す。Cは、エーテル結合を含むことが好ましく、エーテル結合であることが好ましい。
また、Cは、下記式(C1)で表される構造を含んでもよい。
In formula (E), C represents a single bond, an alkylene group, a halogenated alkylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a phenylene group, an ester bond (-O-C(=O)-), a silylene bond (-Si(R A ) 2 -; two R A 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group), a siloxane bond (-O-(Si(R B ) 2 -O-) n ; two R B 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group, and n is an integer of 1 or 2 or more), or a divalent group comprising at least two of these. C preferably contains an ether bond, and is preferably an ether bond.
In addition, C may include a structure represented by the following formula (C1).
式(E)におけるCで表されるアルキレン基としては、炭素数が1~10のアルキレン基であることが好ましく、炭素数が1~5のアルキレン基であることがより好ましく、炭素数が1又は2のアルキレン基であることがさらに好ましい。
式(E)におけるCで表されるアルキレン基の具体例としては、メチレン基、エチレン基、トリメチレン基、テトラメチレン基、ペンタメチレン基、ヘキサメチレン基等の直鎖状アルキレン基;メチルメチレン基、メチルエチレン基、エチルメチレン基、ジメチルメチレン基、1,1-ジメチルエチレン基、1-メチルトリメチレン基、2-メチルトリメチレン基、エチルエチレン基、1-メチルテトラメチレン基、2-メチルテトラメチレン基、1-エチルトリメチレン基、2-エチルトリメチレン基、1,1-ジメチルトリメチレン基、1,2-ジメチルトリメチレン基、2,2-ジメチルトリメチレン基、1-メチルペンタメチレン基、2-メチルペンタメチレン基、3-メチルペンタメチレン基、1-エチルテトラメチレン基、2-エチルテトラメチレン基、1,1-ジメチルテトラメチレン基、1,2-ジメチルテトラメチレン基、2,2-ジメチルテトラメチレン基、1,3-ジメチルテトラメチレン基、2,3-ジメチルテトラメチレン基、1,4-ジメチルテトラメチレン基等の分岐鎖状アルキレン基;などが挙げられる。これらの中でも、メチレン基が好ましい。
The alkylene group represented by C in formula (E) is preferably an alkylene group having 1 to 10 carbon atoms, more preferably an alkylene group having 1 to 5 carbon atoms, and even more preferably an alkylene group having 1 or 2 carbon atoms.
Specific examples of the alkylene group represented by C in formula (E) include linear alkylene groups such as a methylene group, an ethylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, and a hexamethylene group; a methylmethylene group, a methylethylene group, an ethylmethylene group, a dimethylmethylene group, a 1,1-dimethylethylene group, a 1-methyltrimethylene group, a 2-methyltrimethylene group, an ethylethylene group, a 1-methyltetramethylene group, a 2-methyltetramethylene group, a 1-ethyltrimethylene group, a 2-ethyltrimethylene group, a 1,1-dimethyl branched alkylene groups such as ethyltrimethylene group, 1,2-dimethyltrimethylene group, 2,2-dimethyltrimethylene group, 1-methylpentamethylene group, 2-methylpentamethylene group, 3-methylpentamethylene group, 1-ethyltetramethylene group, 2-ethyltetramethylene group, 1,1-dimethyltetramethylene group, 1,2-dimethyltetramethylene group, 2,2-dimethyltetramethylene group, 1,3-dimethyltetramethylene group, 2,3-dimethyltetramethylene group, and 1,4-dimethyltetramethylene group. Among these, a methylene group is preferred.
式(E)におけるCで表されるハロゲン化アルキレン基としては、炭素数が1~10のハロゲン化アルキレン基であることが好ましく、炭素数が1~5のハロゲン化アルキレン基であることがより好ましく、炭素数が1~3のハロゲン化アルキレン基であることがさらに好ましい。
式(E)におけるCで表されるハロゲン化アルキレン基の具体例としては、上述の式(E)におけるCで表されるアルキレン基に含まれる少なくとも1つの水素原子がフッ素原子、塩素原子等のハロゲン原子で置換されたアルキレン基が挙げられる。これらの中でも、フルオロメチレン基、ジフルオロメチレン基、ヘキサフルオロジメチルメチレン基等が好ましい。
The halogenated alkylene group represented by C in formula (E) is preferably a halogenated alkylene group having 1 to 10 carbon atoms, more preferably a halogenated alkylene group having 1 to 5 carbon atoms, and even more preferably a halogenated alkylene group having 1 to 3 carbon atoms.
Specific examples of the halogenated alkylene group represented by C in formula (E) include alkylene groups in which at least one hydrogen atom contained in the alkylene group represented by C in formula (E) is substituted with a halogen atom such as a fluorine atom or a chlorine atom. Among these, a fluoromethylene group, a difluoromethylene group, a hexafluorodimethylmethylene group, etc. are preferred.
上記シリレン結合又はシロキサン結合に含まれるRA又はRBで表されるアルキル基としては、炭素数が1~5のアルキル基であることが好ましく、炭素数が1~3のアルキル基であることがより好ましく、炭素数が1又は2のアルキル基であることがさらに好ましい。RA又はRBで表されるアルキル基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、s-ブチル基、t-ブチル基等が挙げられる。 The alkyl group represented by R A or R B contained in the silylene bond or siloxane bond is preferably an alkyl group having 1 to 5 carbon atoms, more preferably an alkyl group having 1 to 3 carbon atoms, and even more preferably an alkyl group having 1 or 2 carbon atoms. Specific examples of the alkyl group represented by R A or R B include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, an s-butyl group, a t-butyl group, and the like.
一般式(1)において、Yで表される2価の有機基は、炭素数が4~25であることが好ましく、6~20であることがより好ましく、12~18であることがさらに好ましい。
Yで表される2価の有機基の骨格は、Xで表される4価の有機基の骨格と同様であってもよく、Yで表される2価の有機基の好ましい骨格は、Xで表される4価の有機基の好ましい骨格と同様であってもよい。Yで表される2価の有機基の骨格は、Xで表される4価の有機基にて、2つの結合位置が原子(例えば水素原子)又は官能基(例えばアルキル基)に置換された構造であってもよい。
Yで表される2価の有機基は、2価の脂肪族基であってもよく、2価の芳香族基であってもよい。耐熱性の観点から、Yで表される2価の有機基は、2価の芳香族基であることが好ましい。2価の芳香族基としては、2価の芳香族炭化水素基(例えば、芳香環を構成する炭素数は6~20)、2価の芳香族複素環式基(例えば、複素環を構成する原子数は5~20)等が挙げられ、2価の芳香族炭化水素基が好ましい。
In formula (1), the divalent organic group represented by Y preferably has 4 to 25 carbon atoms, more preferably 6 to 20 carbon atoms, and even more preferably 12 to 18 carbon atoms.
The skeleton of the divalent organic group represented by Y may be the same as the skeleton of the tetravalent organic group represented by X, and a preferred skeleton of the divalent organic group represented by Y may be the same as the preferred skeleton of the tetravalent organic group represented by X. The skeleton of the divalent organic group represented by Y may be a structure in which two bonding positions of the tetravalent organic group represented by X are substituted with atoms (e.g., hydrogen atoms) or functional groups (e.g., alkyl groups).
The divalent organic group represented by Y may be a divalent aliphatic group or a divalent aromatic group. From the viewpoint of heat resistance, the divalent organic group represented by Y is preferably a divalent aromatic group. Examples of the divalent aromatic group include a divalent aromatic hydrocarbon group (e.g., an aromatic ring having 6 to 20 carbon atoms) and a divalent aromatic heterocyclic group (e.g., a heterocyclic ring having 5 to 20 atoms), and the like, with a divalent aromatic hydrocarbon group being preferred.
Yで表される2価の芳香族基の具体例としては、下記式(G)及び式(H)で表される基を挙げることができる。中でも、柔軟性に優れる硬化物が得られる観点から、下記式(H)で表される基が好ましく、なかでも下記式(H)において、Dが単結合又はエーテル結合を含む基であることがより好ましく、単結合又はエーテル結合を含む基であることがさらに好ましく、エーテル結合を含む基であることが特に好ましく、エーテル結合であることが極めて好ましい。 Specific examples of the divalent aromatic group represented by Y include groups represented by the following formulae (G) and (H). Among these, from the viewpoint of obtaining a cured product with excellent flexibility, the group represented by the following formula (H) is preferred, and among these, in the following formula (H), D is more preferably a group containing a single bond or an ether bond, even more preferably a group containing a single bond or an ether bond, particularly preferably a group containing an ether bond, and extremely preferably an ether bond.
式(G)~式(H)において、Rは、それぞれ独立に、アルキル基、アルコキシ基、ハロゲン化アルキル基、フェニル基又はハロゲン原子を表し、nは、それぞれ独立に、0~4の整数を表す。
式(H)において、Dは、単結合、アルキレン基、ハロゲン化アルキレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、フェニレン基、エステル結合(-O-C(=O)-)、シリレン結合(-Si(RA)2-;2つのRAは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)、シロキサン結合(-O-(Si(RB)2-O-)n;2つのRBは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表し、nは1又は2以上の整数を表す。)又はこれらを少なくとも2つ組み合わせた2価の基を表す。また、Dは、上記式(C1)で表される構造であってもよい。式(H)におけるDの具体例は、式(E)におけるCの具体例と同様である。
式(H)におけるDとしては、各々独立に、単結合、エーテル結合、エーテル結合とフェニレン基とを含む基、エーテル結合とフェニレン基とアルキレン基とを含む基等であることが好ましい。
In formulae (G) to (H), R each independently represents an alkyl group, an alkoxy group, a halogenated alkyl group, a phenyl group, or a halogen atom, and n each independently represents an integer of 0 to 4.
In formula (H), D represents a single bond, an alkylene group, a halogenated alkylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a phenylene group, an ester bond (-O-C(=O)-), a silylene bond (-Si( RA ) 2- ; two RA 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group), a siloxane bond (-O-(Si( RB ) 2 -O-) n ; two RB 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group, and n represents an integer of 1 or 2 or more), or a divalent group combining at least two of these. D may also be a structure represented by formula (C1) above. Specific examples of D in formula (H) are the same as the specific examples of C in formula (E).
It is preferable that each D in formula (H) independently represents a single bond, an ether bond, a group containing an ether bond and a phenylene group, a group containing an ether bond, a phenylene group and an alkylene group, or the like.
式(G)~式(H)におけるRで表されるアルキル基としては、炭素数が1~10のアルキル基であることが好ましく、炭素数が1~5のアルキル基であることがより好ましく、炭素数が1又は2のアルキル基であることがさらに好ましい。
式(G)~式(H)におけるRで表されるアルキル基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、s-ブチル基、t-ブチル基等が挙げられる。
The alkyl group represented by R in formulas (G) to (H) is preferably an alkyl group having 1 to 10 carbon atoms, more preferably an alkyl group having 1 to 5 carbon atoms, and even more preferably an alkyl group having 1 or 2 carbon atoms.
Specific examples of the alkyl group represented by R in formulae (G) to (H) include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, an s-butyl group, and a t-butyl group.
式(G)~式(H)におけるRで表されるアルコキシ基としては、炭素数が1~10のアルコキシ基であることが好ましく、炭素数が1~5のアルコキシ基であることがより好ましく、炭素数が1又は2のアルコキシ基であることがさらに好ましい。
式(G)~式(H)におけるRで表されるアルコキシ基の具体例としては、メトキシ基、エトキシ基、n-プロポキシ基、イソプロポキシ基、n-ブトキシ基、イソブトキシ基、s-ブトキシ基、t-ブトキシ基等が挙げられる。
The alkoxy group represented by R in formulas (G) to (H) is preferably an alkoxy group having 1 to 10 carbon atoms, more preferably an alkoxy group having 1 to 5 carbon atoms, and even more preferably an alkoxy group having 1 or 2 carbon atoms.
Specific examples of the alkoxy group represented by R in formulae (G) to (H) include a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, an isobutoxy group, an s-butoxy group, and a t-butoxy group.
式(G)~式(H)におけるRで表されるハロゲン化アルキル基としては、炭素数が1~5のハロゲン化アルキル基であることが好ましく、炭素数が1~3のハロゲン化アルキル基であることがより好ましく、炭素数が1又は2のハロゲン化アルキル基であることがさらに好ましい。
式(G)~式(H)におけるRで表されるハロゲン化アルキル基の具体例としては、式(G)~式(H)におけるRで表されるアルキル基に含まれる少なくとも1つの水素原子がフッ素原子、塩素原子等のハロゲン原子で置換されたアルキル基が挙げられる。これらの中でも、フルオロメチル基、ジフルオロメチル基、トリフルオロメチル基等が好ましい。
The halogenated alkyl group represented by R in Formulae (G) to (H) is preferably a halogenated alkyl group having 1 to 5 carbon atoms, more preferably a halogenated alkyl group having 1 to 3 carbon atoms, and even more preferably a halogenated alkyl group having 1 or 2 carbon atoms.
Specific examples of the halogenated alkyl group represented by R in formulas (G) to (H) include alkyl groups in which at least one hydrogen atom contained in the alkyl group represented by R in formulas (G) to (H) is substituted with a halogen atom such as a fluorine atom or a chlorine atom. Among these, a fluoromethyl group, a difluoromethyl group, a trifluoromethyl group, etc. are preferred.
式(G)~式(H)におけるnは、それぞれ独立に、0~2が好ましく、0又は1がより好ましく、0がさらに好ましい。 In formulas (G) to (H), n is preferably 0 to 2, more preferably 0 or 1, and even more preferably 0.
Yで表される2価の脂肪族基の具体例としては、直鎖状又は分岐鎖状のアルキレン基、シクロアルキレン基、ポリアルキレンオキサイド構造を有する2価の基等が挙げられる。 Specific examples of the divalent aliphatic group represented by Y include linear or branched alkylene groups, cycloalkylene groups, and divalent groups having a polyalkylene oxide structure.
Yで表される直鎖状又は分岐鎖状のアルキレン基としては、炭素数が1~20のアルキレン基であることが好ましく、炭素数が1~15のアルキレン基であることがより好ましく、炭素数が1~10のアルキレン基であることがさらに好ましい。
Yで表されるアルキレン基の具体例としては、テトラメチレン基、ヘキサメチレン基、ヘプタメチレン基、オクタメチレン基、ノナメチレン基、デカメチレン基、ウンデカメチレン基、ドデカメチレン基、2-メチルペンタメチレン基、2-メチルヘキサメチレン基、2-メチルヘプタメチレン基、2-メチルオクタメチレン基、2-メチルノナメチレン基、2-メチルデカメチレン基等が挙げられる。
The linear or branched alkylene group represented by Y is preferably an alkylene group having 1 to 20 carbon atoms, more preferably an alkylene group having 1 to 15 carbon atoms, and even more preferably an alkylene group having 1 to 10 carbon atoms.
Specific examples of the alkylene group represented by Y include a tetramethylene group, a hexamethylene group, a heptamethylene group, an octamethylene group, a nonamethylene group, a decamethylene group, an undecamethylene group, a dodecamethylene group, a 2-methylpentamethylene group, a 2-methylhexamethylene group, a 2-methylheptamethylene group, a 2-methyloctamethylene group, a 2-methylnonamethylene group, and a 2-methyldecamethylene group.
Yで表されるシクロアルキレン基としては、炭素数が3~10のシクロアルキレン基であることが好ましく、炭素数が3~6のシクロアルキレン基であることがより好ましい。
Yで表されるシクロアルキレン基の具体例としては、シクロプロピレン基、シクロヘキシレン基等が挙げられる。
The cycloalkylene group represented by Y is preferably a cycloalkylene group having 3 to 10 carbon atoms, and more preferably a cycloalkylene group having 3 to 6 carbon atoms.
Specific examples of the cycloalkylene group represented by Y include a cyclopropylene group, a cyclohexylene group, and the like.
Yで表されるポリアルキレンオキサイド構造を有する2価の基に含まれる単位構造としては、炭素数1~10のアルキレンオキサイド構造が好ましく、炭素数1~8のアルキレンオキサイド構造がより好ましく、炭素数1~4のアルキレンオキサイド構造がさらに好ましい。なかでも、ポリアルキレンオキサイド構造としてはポリエチレンオキサイド構造又はポリプロピレンオキサイド構造が好ましい。アルキレンオキサイド構造中のアルキレン基は直鎖状であっても分岐状であってもよい。ポリアルキレンオキサイド構造中の単位構造は1種類でもよく、2種類以上であってもよい。 The unit structure contained in the divalent group having a polyalkylene oxide structure represented by Y is preferably an alkylene oxide structure having 1 to 10 carbon atoms, more preferably an alkylene oxide structure having 1 to 8 carbon atoms, and even more preferably an alkylene oxide structure having 1 to 4 carbon atoms. Of these, the polyalkylene oxide structure is preferably a polyethylene oxide structure or a polypropylene oxide structure. The alkylene group in the alkylene oxide structure may be linear or branched. The unit structure in the polyalkylene oxide structure may be of one type or two or more types.
Yで表される2価の有機基は、ポリシロキサン構造を有する2価の基であってもよい。Yで表されるポリシロキサン構造を有する2価の基としては、ポリシロキサン構造中のケイ素原子が水素原子、炭素数1~20のアルキル基又は炭素数6~18のアリール基と結合しているポリシロキサン構造を有する2価の基が挙げられる。
ポリシロキサン構造中のケイ素原子と結合する炭素数1~20のアルキル基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、t-ブチル基、n-オクチル基、2-エチルヘキシル基、n-ドデシル基等が挙げられる。これらの中でも、メチル基が好ましい。
ポリシロキサン構造中のケイ素原子と結合する炭素数6~18のアリール基は、無置換でも置換基で置換されていてもよい。アリール基が置換基を有する場合の置換基の具体例としては、ハロゲン原子、アルコキシ基、ヒドロキシ基等が挙げられる。炭素数6~18のアリール基の具体例としては、フェニル基、ナフチル基、ベンジル基等が挙げられる。これらの中でも、フェニル基が好ましい。
ポリシロキサン構造中の炭素数1~20のアルキル基又は炭素数6~18のアリール基は、1種類でもよく、2種類以上であってもよい。
Yで表されるポリシロキサン構造を有する2価の基を構成するケイ素原子は、メチレン基、エチレン基等のアルキレン基、フェニレン基等のアリーレン基などを介して一般式(1)中のNH基と結合していてもよい。
The divalent organic group represented by Y may be a divalent group having a polysiloxane structure. Examples of the divalent group having a polysiloxane structure represented by Y include divalent groups having a polysiloxane structure in which a silicon atom in the polysiloxane structure is bonded to a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 18 carbon atoms.
Specific examples of the alkyl group having 1 to 20 carbon atoms bonded to a silicon atom in the polysiloxane structure include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a t-butyl group, an n-octyl group, a 2-ethylhexyl group, an n-dodecyl group, etc. Among these, a methyl group is preferable.
The aryl group having 6 to 18 carbon atoms bonded to the silicon atom in the polysiloxane structure may be unsubstituted or substituted with a substituent. Specific examples of the substituent when the aryl group has a substituent include a halogen atom, an alkoxy group, and a hydroxy group. Specific examples of the aryl group having 6 to 18 carbon atoms include a phenyl group, a naphthyl group, and a benzyl group. Of these, a phenyl group is preferred.
The alkyl group having 1 to 20 carbon atoms or the aryl group having 6 to 18 carbon atoms in the polysiloxane structure may be of one type or of two or more types.
The silicon atom constituting the divalent group having a polysiloxane structure represented by Y may be bonded to the NH group in general formula (1) via an alkylene group such as a methylene group or an ethylene group, or an arylene group such as a phenylene group.
式(G)で表される基は、下記式(G’)で表される基であることが好ましく、式(H)で表される基は、下記式(H’)、式(H'')又は式(H''')で表される基であることが好ましく、柔軟な骨格を有する観点から、下記式(H’)又は、式(H'')で表される基であることがより好ましい。 The group represented by formula (G) is preferably a group represented by the following formula (G'), and the group represented by formula (H) is preferably a group represented by the following formula (H'), formula (H'') or formula (H'''), and from the viewpoint of having a flexible skeleton, a group represented by the following formula (H') or formula (H'') is more preferable.
式(H’’’)中、Rは、それぞれ独立に、アルキル基、アルコキシ基、ハロゲン化アルキル基、フェニル基又はハロゲン原子を表す。Rは、好ましくはアルキル基であり、より好ましくはメチル基である。 In formula (H'"), each R independently represents an alkyl group, an alkoxy group, a halogenated alkyl group, a phenyl group, or a halogen atom. R is preferably an alkyl group, and more preferably a methyl group.
一般式(1)における、Xで表される4価の有機基とYで表される2価の有機基との組み合わせは特に限定されない。Xで表される4価の有機基とYで表される2価の有機基との組み合わせとしては、Xが式(E)で表される基であり、Yが式(H)で表される基の組み合わせ等が挙げられる In the general formula (1), the combination of the tetravalent organic group represented by X and the divalent organic group represented by Y is not particularly limited. Examples of the combination of the tetravalent organic group represented by X and the divalent organic group represented by Y include a combination in which X is a group represented by formula (E) and Y is a group represented by formula (H).
R6及びR7は、それぞれ独立に、水素原子又は1価の有機基を表し、但し少なくとも1つは重合性の不飽和結合を有する。1価の有機基としては、炭素数1~4の脂肪族炭化水素基又は不飽和二重結合を有する有機基であることが好ましく、下記一般式(2)で表される基、エチル基、イソブチル基又はt-ブチル基のいずれかであることがより好ましく、炭素数1若しくは2の脂肪族炭化水素基又は下記一般式(2)で表される基を含むことがさらに好ましい。この場合、R6及びR7の少なくとも1つが一般式(2)で表される基である。
1価の有機基が不飽和二重結合を有する有機基、好ましくは下記一般式(2)で表される基を含む場合、塩基等によって不飽和二重結合部分の少なくとも一部が脱離する。
R 6 and R 7 each independently represent a hydrogen atom or a monovalent organic group, with the proviso that at least one of them has a polymerizable unsaturated bond. The monovalent organic group is preferably an aliphatic hydrocarbon group having 1 to 4 carbon atoms or an organic group having an unsaturated double bond, more preferably any one of a group represented by the following general formula (2), an ethyl group, an isobutyl group, or a t-butyl group, and further preferably contains an aliphatic hydrocarbon group having 1 or 2 carbon atoms or a group represented by the following general formula (2). In this case, at least one of R 6 and R 7 is a group represented by general formula (2).
When the monovalent organic group contains an organic group having an unsaturated double bond, preferably a group represented by the following general formula (2), at least a part of the unsaturated double bond moiety is eliminated by the action of a base or the like.
炭素数1~4の脂肪族炭化水素基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、t-ブチル基等が挙げられ、中でも、エチル基、イソブチル基及びt-ブチル基が好ましい。 Specific examples of aliphatic hydrocarbon groups having 1 to 4 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, and t-butyl groups, with ethyl, isobutyl, and t-butyl groups being preferred.
一般式(2)中、R8~R10は、それぞれ独立に、水素原子又は炭素数1~3の脂肪族炭化水素基を表し、Rxは2価の連結基を表す。 In formula (2), R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and R x represents a divalent linking group.
一般式(2)におけるR8~R10で表される脂肪族炭化水素基の炭素数は1~3であり、1又は2であることが好ましい。R8~R10で表される脂肪族炭化水素基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基等が挙げられ、メチル基が好ましい。 The carbon number of the aliphatic hydrocarbon group represented by R 8 to R 10 in general formula (2) is 1 to 3, and preferably 1 or 2. Specific examples of the aliphatic hydrocarbon group represented by R 8 to R 10 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, etc., and a methyl group is preferred.
一般式(2)におけるR8~R10の組み合わせとしては、R8及びR9が水素原子であり、R10が水素原子又はメチル基の組み合わせが好ましい。 As a combination of R 8 to R 10 in the general formula (2), a combination in which R 8 and R 9 are hydrogen atoms and R 10 is a hydrogen atom or a methyl group is preferred.
一般式(2)におけるRxは、2価の連結基であり、好ましくは、炭素数1~10の炭化水素基であることが好ましい。炭素数1~10の炭化水素基としては、例えば、直鎖状又は分岐鎖状のアルキレン基が挙げられる。
Rxにおける炭素数は、1つ~10つが好ましく、2つ~5つがより好ましく、2つ又は3つがさらに好ましい。
In general formula (2), R x is a divalent linking group, and is preferably a hydrocarbon group having 1 to 10 carbon atoms. Examples of the hydrocarbon group having 1 to 10 carbon atoms include linear or branched alkylene groups.
The number of carbon atoms in R x is preferably 1 to 10, more preferably 2 to 5, and further preferably 2 or 3.
一般式(1)においては、R6及びR7の少なくとも一方が、前記一般式(2)で表される基であることが好ましく、R6及びR7の両方が前記一般式(2)で表される基であることがより好ましい。 In general formula (1), it is preferable that at least one of R6 and R7 is a group represented by general formula (2), and it is more preferable that both of R6 and R7 are groups represented by general formula (2).
(A)ポリイミド前駆体が前述の一般式(1)で表される構造単位を有する化合物を含む場合、当該化合物に含有される全構造単位のR6及びR7の合計に対する一般式(2)で表される基であるR6及びR7の割合は、60モル%以上であることが好ましく、70モル%以上がより好ましく、80モル%以上がさらに好ましい。上限は特に限定されず、100モル%でもよい。
なお、前述の割合は、0モル%以上60モル%未満であってもよい。
When the polyimide precursor (A) contains a compound having a structural unit represented by the above-mentioned general formula (1), the ratio of R6 and R7 , which are groups represented by the general formula (2), to the sum of R6 and R7 of all structural units contained in the compound is preferably 60 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more. The upper limit is not particularly limited, and may be 100 mol%.
The above ratio may be 0 mol % or more and less than 60 mol %.
一般式(2)で表される基は、下記一般式(2’)で表される基であることが好ましい。 The group represented by general formula (2) is preferably a group represented by the following general formula (2'):
一般式(2’)中、R8~R10は、それぞれ独立に、水素原子又は炭素数1~3の脂肪族炭化水素基を表し、qは1~10の整数を表す。 In formula (2′), R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms; q represents an integer of 1 to 10.
一般式(2’)におけるqは1~10の整数であり、2~5の整数であることが好ましく、2又は3であることがより好ましい。 In general formula (2'), q is an integer from 1 to 10, preferably an integer from 2 to 5, and more preferably 2 or 3.
一般式(1)で表される構造単位を有する化合物に含まれる一般式(1)で表される構造単位の含有率は、全構造単位に対して、60モル%以上であることが好ましく、70モル%以上がより好ましく、80モル%以上がさらに好ましい。前述の含有率の上限は特に限定されず、100モル%でもよい。 The content of the structural unit represented by general formula (1) contained in the compound having the structural unit represented by general formula (1) is preferably 60 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more, based on the total structural units. The upper limit of the aforementioned content is not particularly limited, and may be 100 mol%.
(A)ポリイミド前駆体は、テトラカルボン酸二無水物と、ジアミン化合物とを用いて合成されたものであってもよい。この場合、一般式(1)において、Xは、テトラカルボン酸二無水物由来の残基に該当し、Yは、ジアミン化合物由来の残基に該当する。なお、(A)ポリイミド前駆体は、テトラカルボン酸二無水物に替えて、テトラカルボン酸を用いて合成されたものであってもよい。 The polyimide precursor (A) may be synthesized using a tetracarboxylic dianhydride and a diamine compound. In this case, in the general formula (1), X corresponds to a residue derived from the tetracarboxylic dianhydride, and Y corresponds to a residue derived from the diamine compound. The polyimide precursor (A) may be synthesized using a tetracarboxylic acid instead of the tetracarboxylic dianhydride.
テトラカルボン酸二無水物の具体例としては、ピロメリット酸二無水物、2,3,6,7-ナフタレンテトラカルボン酸二無水物、3,3’,4,4’-ビフェニルテトラカルボン酸二無水物、3,3’,4,4’-ビフェニルエーテルテトラカルボン酸二無水物、3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物、1,2,5,6-ナフタレンテトラカルボン酸二無水物、2,3,5,6-ピリジンテトラカルボン酸二無水物、1,4,5,8-ナフタレンテトラカルボン酸二無水物、3,4,9,10-ペリレンテトラカルボン酸二無水物、m-ターフェニル-3,3’,4,4’-テトラカルボン酸二無水物、p-ターフェニル-3,3’,4,4’-テトラカルボン酸二無水物、1,1,4,4’-(4,4’-イソプロピリデンジフェノキシ)ジフタル酸無水物、1,3,3,3-ヘキサフルオロ-2,2-ビス(2,3-ジカルボキシフェニル)プロパン二無水物、1,1,1,3,3,3-ヘキサフルオロ-2,2-ビス(3,4-ジカルボキシフェニル)プロパン二無水物、2,2-ビス(2,3-ジカルボキシフェニル)プロパン二無水物、2,2-ビス(3,4-ジカルボキシフェニル)プロパン二無水物、2,2-ビス{4’-(2,3-ジカルボキシフェノキシ)フェニル}プロパン二無水物、2,2-ビス{4’-(3,4-ジカルボキシフェノキシ)フェニル}プロパン二無水物、1,1,1,3,3,3-ヘキサフルオロ-2,2-ビス{4’-(2,3-ジカルボキシフェノキシ)フェニル}プロパン二無水物、1,1,1,3,3,3-ヘキサフルオロ-2,2-ビス{4’-(3,4-ジカルボキシフェノキシ)フェニル}プロパン二無水物、4,4’-オキシジフタル酸二無水物、4,4’-スルホニルジフタル酸二無水物、9,9-ビス(3,4-ジカルボキシフェニル)フルオレン二無水物、シクロペンタノンビススピロノルボルナンテトラカルボン酸二無水物、2,2-ビス{4-(4’-フェノキシ)フェニル}プロパンテトラカルボン酸二無水物等が挙げられる。これらの中でも、3,3’,4,4’-ビフェニルエーテルテトラカルボン酸二無水物、及び3,3’,4,4’-ビフェニルテトラカルボン酸二無水物であることが好ましい。
テトラカルボン酸二無水物は、1種を単独で用いても2種以上を併用してもよい。
Specific examples of tetracarboxylic dianhydrides include pyromellitic dianhydride, 2,3,6,7-naphthalene tetracarboxylic dianhydride, 3,3',4,4'-biphenyl tetracarboxylic dianhydride, 3,3',4,4'-biphenyl ether tetracarboxylic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 1,2,5,6-naphthalene tetracarboxylic dianhydride, 2,3,5,6-pyridine tetracarboxylic dianhydride, 1,4,5,8-naphthalene tetracarboxylic dianhydride, carboxylic dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, m-terphenyl-3,3',4,4'-tetracarboxylic dianhydride, p-terphenyl-3,3',4,4'-tetracarboxylic dianhydride, 1,1,4,4'-(4,4'-isopropylidenediphenoxy)diphthalic anhydride, 1,3,3,3-hexafluoro-2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 1,1,1,3,3,3-hexafluoro-2,2-bis(3,4-di 2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis{4'-(2,3-dicarboxyphenoxy)phenyl}propane dianhydride, 2,2-bis{4'-(3,4-dicarboxyphenoxy)phenyl}propane dianhydride, 1,1,1,3,3,3-hexafluoro-2,2-bis{4'-(2,3-dicarboxyphenoxy)phenyl}propane dianhydride Examples of suitable dianhydrides include 1,1,1,3,3,3-hexafluoro-2,2-bis{4'-(3,4-dicarboxyphenoxy)phenyl}propane dianhydride, 4,4'-oxydiphthalic dianhydride, 4,4'-sulfonyldiphthalic dianhydride, 9,9-bis(3,4-dicarboxyphenyl)fluorene dianhydride, cyclopentanone bisspironorbornane tetracarboxylic dianhydride, 2,2-bis{4-(4'-phenoxy)phenyl}propane tetracarboxylic dianhydride, etc. Among these, 3,3',4,4'-biphenyl ether tetracarboxylic dianhydride and 3,3',4,4'-biphenyl tetracarboxylic dianhydride are preferred.
The tetracarboxylic dianhydrides may be used alone or in combination of two or more kinds.
ジアミン化合物の具体例としては、2,2’-ジメチルビフェニル-4,4’-ジアミン、2,2’-ビス(トリフルオロメチル)-4,4’-ジアミノビフェニル、2,2’-ジフルオロ-4,4’-ジアミノビフェニル、p-フェニレンジアミン、m-フェニレンジアミン、p-キシリレンジアミン、m-キシリレンジアミン、1,5-ジアミノナフタレン、ベンジジン、4,4’-ジアミノジフェニルエーテル、3,4’-ジアミノジフェニルエーテル、3,3’-ジアミノジフェニルエーテル、2,4’-ジアミノジフェニルエーテル、2,2’-ジアミノジフェニルエーテル、4,4’-ジアミノジフェニルスルホン、3,4’-ジアミノジフェニルスルホン、3,3’-ジアミノジフェニルスルホン、2,4’-ジアミノジフェニルスルホン、2,2’-ジアミノジフェニルスルホン、4,4’-ジアミノジフェニルスルフィド、3,4’-ジアミノジフェニルスルフィド、3,3’-ジアミノジフェニルスルフィド、2,4’-ジアミノジフェニルスルフィド、2,2’-ジアミノジフェニルスルフィド、o-トリジン、o-トリジンスルホン、4,4’-メチレンビス(2,6-ジエチルアニリン)、4,4’-メチレンビス(2,6-ジイソプロピルアニリン)、2,4-ジアミノメシチレン、1,5-ジアミノナフタレン、4,4’-ベンゾフェノンジアミン、ビス-{4-(4’-アミノフェノキシ)フェニル}スルホン、2,2-ビス{4-(4’-アミノフェノキシ)フェニル}プロパン、3,3’-ジメチル-4,4’-ジアミノジフェニルメタン、3,3’,5,5’-テトラメチル-4,4’-ジアミノジフェニルメタン、ビス{4-(3’-アミノフェノキシ)フェニル}スルホン、2,2-ビス(4-アミノフェニル)プロパン、9,9-ビス(4-アミノフェニル)フルオレン、1,3-ビス(3-アミノフェノキシ)ベンゼン、1,4-ジアミノブタン、1,6-ジアミノヘキサン、1,7-ジアミノヘプタン、1,8-ジアミノオクタン、1,9-ジアミノノナン、1,10-ジアミノデカン、1,11-ジアミノウンデカン、1,12-ジアミノドデカン、2-メチル-1,5-ジアミノペンタン、2-メチル-1,6-ジアミノヘキサン、2-メチル-1,7-ジアミノヘプタン、2-メチル-1,8-ジアミノオクタン、2-メチル-1,9-ジアミノノナン、2-メチル-1,10-ジアミノデカン、1,4-シクロヘキサンジアミン、1,3-シクロヘキサンジアミン、ジアミノポリシロキサン等が挙げられる。ジアミン化合物としては、2,2’-ジメチルビフェニル-4,4’-ジアミン、m-フェニレンジアミン、4,4’-ジアミノジフェニルエーテル及び1,3-ビス(3-アミノフェノキシ)ベンゼンが好ましい。これらの中でも、柔軟な骨格を有し接着性に優れる観点から、4,4’-ジアミノジフェニルエーテル、1,3-ビス(3-アミノフェノキシ)ベンゼン、及び2,2-ビス{4-(4’-アミノフェノキシ)フェニル}プロパンがより好ましい。
ジアミン化合物は、1種を単独で用いても2種以上を併用してもよい。
Specific examples of the diamine compound include 2,2'-dimethylbiphenyl-4,4'-diamine, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 2,2'-difluoro-4,4'-diaminobiphenyl, p-phenylenediamine, m-phenylenediamine, p-xylylenediamine, m-xylylenediamine, 1,5-diaminonaphthalene, benzidine, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 2,4'-diaminodiphenyl ether, 2,2'-diaminodiphenyl ether, 4, 4'-diaminodiphenyl sulfone, 3,4'-diaminodiphenyl sulfone, 3,3'-diaminodiphenyl sulfone, 2,4'-diaminodiphenyl sulfone, 2,2'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfide, 3,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 2,4'-diaminodiphenyl sulfide, 2,2'-diaminodiphenyl sulfide, o-tolidine, o-tolidine sulfone, 4,4'-methylenebis(2,6-diethylaniline), 4,4'-methylenebis(2,6-diisopropylaniline), 2 ,4-diaminomesitylene, 1,5-diaminonaphthalene, 4,4'-benzophenonediamine, bis-{4-(4'-aminophenoxy)phenyl}sulfone, 2,2-bis{4-(4'-aminophenoxy)phenyl}propane, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 3,3',5,5'-tetramethyl-4,4'-diaminodiphenylmethane, bis{4-(3'-aminophenoxy)phenyl}sulfone, 2,2-bis(4-aminophenyl)propane, 9,9-bis(4-aminophenyl)fluorene, 1,3-bis(3-aminophenoxy)benzene, 1, Examples of the diamine compound include 4-diaminobutane, 1,6-diaminohexane, 1,7-diaminoheptane, 1,8-diaminooctane, 1,9-diaminononane, 1,10-diaminodecane, 1,11-diaminoundecane, 1,12-diaminododecane, 2-methyl-1,5-diaminopentane, 2-methyl-1,6-diaminohexane, 2-methyl-1,7-diaminoheptane, 2-methyl-1,8-diaminooctane, 2-methyl-1,9-diaminononane, 2-methyl-1,10-diaminodecane, 1,4-cyclohexanediamine, 1,3-cyclohexanediamine, and diaminopolysiloxane. As the diamine compound, 2,2'-dimethylbiphenyl-4,4'-diamine, m-phenylenediamine, 4,4'-diaminodiphenyl ether, and 1,3-bis(3-aminophenoxy)benzene are preferred. Among these, 4,4'-diaminodiphenyl ether, 1,3-bis(3-aminophenoxy)benzene, and 2,2-bis{4-(4'-aminophenoxy)phenyl}propane are more preferred from the viewpoint of having a flexible skeleton and excellent adhesiveness.
The diamine compounds may be used alone or in combination of two or more kinds.
一般式(1)で表される構造単位を有し、且つ一般式(1)中のR6及びR7の少なくとも一方は1価の有機基である化合物は、例えば、以下の(a)又は(b)の方法にて得ることができる。
(a) テトラカルボン酸二無水物(好ましくは、下記一般式(8)で表されるテトラカルボン酸二無水物)とR-OHで表される化合物とを、有機溶媒中にて反応させジエステル誘導体とした後、ジエステル誘導体とH2N-Y-NH2で表されるジアミン化合物とを縮合反応させる。
(b) テトラカルボン酸二無水物とH2N-Y-NH2で表されるジアミン化合物とを有機溶媒中にて反応させポリアミド酸溶液を得て、R-OHで表される化合物をポリアミド酸溶液に加え、有機溶媒中で反応させエステル基を導入する。
ここで、H2N-Y-NH2で表されるジアミン化合物におけるYは、一般式(1)におけるYと同様であり、具体例及び好ましい例も同様である。また、R-OHで表される化合物におけるRは、1価の有機基を表し、具体例及び好ましい例は、一般式(1)におけるR6及びR7の場合と同様である。
一般式(8)で表されるテトラカルボン酸二無水物、H2N-Y-NH2で表されるジアミン化合物及びR-OHで表される化合物は、各々、1種単独で用いてもよく、2種以上を組み合わせてもよい。
前述の有機溶媒としては、N-メチル-2-ピロリドン、γ-ブチロラクトン、ジメトキシイミダゾリジノン、3-メトキシ-N,N-ジメチルプロパンアミド等が挙げられ、中でも、3-メトキシ-N,N-ジメチルプロパンアミドが好ましい。
R-OHで表される化合物とともに脱水縮合剤をポリアミド酸溶液に作用させてポリイミド前駆体を合成してもよい。脱水縮合剤は、トリフルオロ酢酸無水物、N,N’-ジシクロヘキシルカルボジイミド(DCC)及び1,3-ジイソプロピルカルボジイミド(DIC)からなる群より選択される少なくとも1種を含むことが好ましい。
A compound having a structural unit represented by general formula (1) in which at least one of R6 and R7 in general formula (1) is a monovalent organic group can be obtained, for example, by the following method (a) or (b).
(a) A tetracarboxylic dianhydride (preferably a tetracarboxylic dianhydride represented by the following general formula (8)) is reacted with a compound represented by R-OH in an organic solvent to form a diester derivative, and then the diester derivative is subjected to a condensation reaction with a diamine compound represented by H 2 N-Y-NH 2 .
(b) A tetracarboxylic dianhydride is reacted with a diamine compound represented by H 2 N-Y-NH 2 in an organic solvent to obtain a polyamic acid solution, and a compound represented by R-OH is added to the polyamic acid solution and reacted in an organic solvent to introduce an ester group.
Here, Y in the diamine compound represented by H 2 N-Y-NH 2 is the same as Y in general formula (1), and specific examples and preferred examples are also the same. Furthermore, R in the compound represented by R-OH represents a monovalent organic group, and specific examples and preferred examples are the same as R 6 and R 7 in general formula (1).
The tetracarboxylic dianhydride represented by the general formula (8), the diamine compound represented by H 2 N-Y-NH 2 , and the compound represented by R-OH may each be used alone or in combination of two or more.
Examples of the organic solvent include N-methyl-2-pyrrolidone, γ-butyrolactone, dimethoxyimidazolidinone, and 3-methoxy-N,N-dimethylpropanamide, and among these, 3-methoxy-N,N-dimethylpropanamide is preferred.
A polyimide precursor may be synthesized by reacting a dehydration condensation agent with a polyamic acid solution together with the compound represented by R-OH. The dehydration condensation agent preferably contains at least one selected from the group consisting of trifluoroacetic anhydride, N,N'-dicyclohexylcarbodiimide (DCC), and 1,3-diisopropylcarbodiimide (DIC).
(A)ポリイミド前駆体に含まれる前述の化合物は、下記一般式(8)で表されるテトラカルボン酸二無水物にR-OHで表される化合物を作用させてジエステル誘導体とした後、塩化チオニル等の塩素化剤を作用させて酸塩化物に変換し、次いで、H2N-Y-NH2で表されるジアミン化合物と酸塩化物とを反応させることで得ることができる。
(A)ポリイミド前駆体に含まれる前述の化合物は、下記一般式(8)で表されるテトラカルボン酸二無水物にR-OHで表される化合物を作用させてジエステル誘導体とした後、カルボジイミド化合物の存在下でH2N-Y-NH2で表されるジアミン化合物とジエステル誘導体とを反応させることで得ることができる。
(A)ポリイミド前駆体に含まれる前述の化合物は、下記一般式(8)で表されるテトラカルボン酸二無水物とH2N-Y-NH2で表されるジアミン化合物とを反応させてポリアミド酸とした後、トリフルオロ酢酸無水物等の脱水縮合剤の存在下でポリアミド酸をイソイミド化し、次いでR-OHで表される化合物を作用させて得ることができる。あるいは、テトラカルボン酸二無水物の一部に予めR-OHで表される化合物を作用させて、部分的にエステル化されたテトラカルボン酸二無水物とH2N-Y-NH2で表されるジアミン化合物とを反応させてもよい。
The above-mentioned compound contained in the polyimide precursor (A) can be obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a compound represented by R-OH to form a diester derivative, then reacting the diester with a chlorinating agent such as thionyl chloride to convert it into an acid chloride, and then reacting a diamine compound represented by H 2 N-Y-NH 2 with the acid chloride.
The above-mentioned compound contained in the polyimide precursor (A) can be obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a compound represented by R-OH to form a diester derivative, and then reacting the diamine compound represented by H 2 N-Y-NH 2 with the diester derivative in the presence of a carbodiimide compound.
The above-mentioned compound contained in the polyimide precursor (A) can be obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a diamine compound represented by H 2 N-Y-NH 2 to form a polyamic acid, then isoimidizing the polyamic acid in the presence of a dehydrating condensing agent such as trifluoroacetic anhydride, and then reacting the polyamic acid with a compound represented by R-OH. Alternatively, a compound represented by R-OH may be reacted in advance with a part of the tetracarboxylic dianhydride to react the partially esterified tetracarboxylic dianhydride with the diamine compound represented by H 2 N-Y-NH 2 .
一般式(8)において、Xは、一般式(1)におけるXと同様であり、具体例及び好ましい例も同様である。 In general formula (8), X is the same as X in general formula (1), and specific examples and preferred examples are also the same.
(A)ポリイミド前駆体に含まれる前述の化合物の合成に用いられるR-OHで表される化合物としては、一般式(2)で表される基のRxにヒドロキシ基が結合した化合物、一般式(2’)で表される基の末端メチレン基にヒドロキシ基が結合した化合物等であってもよい。R-OHで表される化合物の具体例としては、メタノール、エタノール、n-プロパノール、イソプロパノール、n-ブタノール、メタクリル酸2-ヒドロキシエチル、アクリル酸2-ヒドロキシエチル、メタクリル酸2-ヒドロキシエチル、アクリル酸2-ヒドロキシプロピル、メタクリル酸2-ヒドロキシプロピル、アクリル酸2-ヒドロキシブチル、メタクリル酸2-ヒドロキシブチル、アクリル酸4-ヒドロキシブチル、メタクリル酸4-ヒドロキシブチル等が挙げられ、中でも、メタクリル酸2-ヒドロキシエチル及びアクリル酸2-ヒドロキシエチルが好ましい。 The compound represented by R-OH used in the synthesis of the above-mentioned compound contained in the polyimide precursor (A) may be a compound in which a hydroxy group is bonded to R x of the group represented by the general formula (2), a compound in which a hydroxy group is bonded to the terminal methylene group of the group represented by the general formula (2'), etc. Specific examples of the compound represented by R-OH include methanol, ethanol, n-propanol, isopropanol, n-butanol, 2-hydroxyethyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, 2-hydroxybutyl acrylate, 2-hydroxybutyl methacrylate, 4-hydroxybutyl acrylate, 4-hydroxybutyl methacrylate, etc., among which 2-hydroxyethyl methacrylate and 2-hydroxyethyl acrylate are preferred.
(A)ポリイミド前駆体の分子量には特に制限はなく、例えば、重量平均分子量で10,000~200,000であることが好ましく、10,000~100,000であることがより好ましい。
重量平均分子量は、例えば、ゲルパーミエーションクロマトグラフィー法によって測定することができ、標準ポリスチレン検量線を用いて換算することによって求めることができる。
There are no particular limitations on the molecular weight of the polyimide precursor (A). For example, the weight average molecular weight is preferably 10,000 to 200,000, and more preferably 10,000 to 100,000.
The weight average molecular weight can be measured, for example, by gel permeation chromatography, and can be calculated using a standard polystyrene calibration curve.
本開示の感光性樹脂組成物は、(A)ポリイミド前駆体以外のその他の樹脂を含んでいてもよい。その他の樹脂としては、例えば、耐熱性の観点から、ポリイミド樹脂、ノボラック樹脂、アクリル樹脂、ポリエーテルニトリル樹脂、ポリエーテルスルホン樹脂、エポキシ樹脂、ポリエチレンテレフタレート樹脂、ポリエチレンナフタレート樹脂、ポリ塩化ビニル樹脂等が挙げられる。その他の樹脂は、1種単独で用いてもよく、2種以上を組み合わせてもよい。 The photosensitive resin composition of the present disclosure may contain other resins in addition to the polyimide precursor (A). From the viewpoint of heat resistance, examples of the other resins include polyimide resins, novolac resins, acrylic resins, polyether nitrile resins, polyether sulfone resins, epoxy resins, polyethylene terephthalate resins, polyethylene naphthalate resins, polyvinyl chloride resins, etc. The other resins may be used alone or in combination of two or more.
本開示の感光性樹脂組成物では、ポリマー成分全量に対する(A)ポリイミド前駆体の含有率は、50質量%~100質量%であることが好ましく、70質量%~100質量%であることがより好ましく、90質量%~100質量%であることがさらに好ましい。 In the photosensitive resin composition of the present disclosure, the content of the polyimide precursor (A) relative to the total amount of the polymer components is preferably 50% by mass to 100% by mass, more preferably 70% by mass to 100% by mass, and even more preferably 90% by mass to 100% by mass.
((B)環状骨格を含まない重合性モノマー)
本開示の感光性樹脂組成物は、(B)環状骨格を含まない重合性モノマー(以下、「(B)成分」とも称する。)を含む。(B)成分は、重合性の不飽和二重結合を含む基を少なくとも1つ含むことが好ましく、(C)光重合開始剤との併用によって好適に重合可能である観点から、(メタ)アクリル基を少なくとも1つ含むことがより好ましい。架橋密度の向上及び光感度の向上の観点から、重合性の不飽和二重結合を含む基を、2つ~6つ含むことが好ましく、2つ~4つ含むことがより好ましい。
重合性モノマーは、1種単独で用いてもよく、2種以上を組み合わせてもよい。
((B) Polymerizable Monomer Not Containing a Cyclic Skeleton)
The photosensitive resin composition of the present disclosure contains (B) a polymerizable monomer not containing a cyclic skeleton (hereinafter also referred to as "component (B)"). The component (B) preferably contains at least one group containing a polymerizable unsaturated double bond, and more preferably contains at least one (meth)acrylic group from the viewpoint of favorable polymerization when used in combination with the photopolymerization initiator (C). From the viewpoint of improving the crosslink density and improving the photosensitivity, the component (B) preferably contains 2 to 6 groups containing a polymerizable unsaturated double bond, and more preferably contains 2 to 4 groups containing a polymerizable unsaturated double bond.
The polymerizable monomers may be used alone or in combination of two or more.
(B)重合性モノマーは、2つの(メタ)アクリル基を含む(メタ)アクリル化合物(2官能(メタ)アクリル化合物)を含んでいてもよく、3つ以上の(メタ)アクリル基を含む(メタ)アクリル化合物(多官能(メタ)アクリル化合物)を含んでいてもよく、前述の2官能(メタ)アクリル化合物及び多官能(メタ)アクリル化合物を含んでいてもよい。 (B) The polymerizable monomer may contain a (meth)acrylic compound containing two (meth)acrylic groups (bifunctional (meth)acrylic compound), may contain a (meth)acrylic compound containing three or more (meth)acrylic groups (polyfunctional (meth)acrylic compound), or may contain the aforementioned bifunctional (meth)acrylic compound and polyfunctional (meth)acrylic compound.
(メタ)アクリル基を含む重合性モノマーとしては、特に限定されず、例えば、
2-ヒドロキシエチル(メタ)アクリレート等の1つの(メタ)アクリル基を含む(メタ)アクリル化合物;
ジエチレングリコールジアクリレート、トリエチレングリコールジアクリレート、テトラエチレングリコールジアクリレート、ジエチレングリコールジメタクリレート、トリエチレングリコールジメタクリレート、テトラエチレングリコールジメタクリレート、1,4-ブタンジオールジアクリレート、1,6-ヘキサンジオールジアクリレート、1,4-ブタンジオールジメタクリレート、1,6-ヘキサンジオールジメタクリレート、トリメチロールプロパンジアクリレート、トリメチロールプロパンジメタクリレート、1,3-ビス((メタ)アクリロイルオキシ)-2-ヒドロキシプロパン等の2つの(メタ)アクリル基を含む(メタ)アクリル化合物;及び
トリメチロールプロパントリアクリレート、トリメチロールプロパントリメタクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールテトラアクリレート、ペンタエリスリトールトリメタクリレート、ペンタエリスリトールテトラメタクリレート、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールヘキサメタクリレート、エトキシ化ペンタエリスリトールテトラアクリレート等の3つ以上の(メタ)アクリル基を含む(メタ)アクリル化合物;
が挙げられる。
The polymerizable monomer containing a (meth)acrylic group is not particularly limited, and examples thereof include
(meth)acrylic compounds containing one (meth)acrylic group, such as 2-hydroxyethyl (meth)acrylate;
Diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate, 1,4-butanediol dimethacrylate, 1,6-hexanediol dimethacrylate, trimethylolpropane diacrylate, trimethylolpropane dimethacrylate, 1,3-bis((meth)acryloyloxy)-2 - (meth)acrylic compounds containing two (meth)acrylic groups, such as hydroxypropane; and (meth)acrylic compounds containing three or more (meth)acrylic groups, such as trimethylolpropane triacrylate, trimethylolpropane trimethacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, pentaerythritol trimethacrylate, pentaerythritol tetramethacrylate, dipentaerythritol hexaacrylate, dipentaerythritol hexamethacrylate, ethoxylated pentaerythritol tetraacrylate;
Examples include:
(B)成分は、テトラエチレングリコールジメタクリレート、エトキシ化ペンタエリスリトールテトラアクリレート又はこれらの混合物であってもよい。 Component (B) may be tetraethylene glycol dimethacrylate, ethoxylated pentaerythritol tetraacrylate, or a mixture thereof.
(B)成分は、(メタ)アクリル基を含む重合性モノマーであってもよく、(メタ)アクリル基を含む重合性モノマー以外の重合性モノマーであってもよく、これらの組み合わせであってもよい。 Component (B) may be a polymerizable monomer containing a (meth)acrylic group, or may be a polymerizable monomer other than a polymerizable monomer containing a (meth)acrylic group, or may be a combination of these.
(メタ)アクリル基を含む重合性モノマー以外の重合性モノマーとしては、特に限定されず、例えば、スチレン、ジビニルベンゼン、4-ビニルトルエン、4-ビニルピリジン、N-ビニルピロリドン、メチレンビスアクリルアミド、N,N-ジメチルアクリルアミド及びN-メチロールアクリルアミドが挙げられる。 Polymerizable monomers other than those containing a (meth)acrylic group are not particularly limited, and examples include styrene, divinylbenzene, 4-vinyltoluene, 4-vinylpyridine, N-vinylpyrrolidone, methylenebisacrylamide, N,N-dimethylacrylamide, and N-methylolacrylamide.
(B)成分は、重合性の不飽和二重結合を含む基を有する化合物に限定されず、不飽和二重結合基以外の重合性基(例えば、オキシラン環)を有する化合物であってもよい。 Component (B) is not limited to compounds having a group containing a polymerizable unsaturated double bond, but may also be a compound having a polymerizable group other than an unsaturated double bond group (e.g., an oxirane ring).
本開示の感光性樹脂組成物が(B)成分を含む場合、(B)成分の含有量は特に限定されず、(A)成分100質量部に対して、1質量部~100質量部であることが好ましく、5質量部~75質量部であることがより好ましく、10質量部~50質量部であることがさらに好ましく、25質量部~45質量部であることが特に好ましい。 When the photosensitive resin composition of the present disclosure contains component (B), the content of component (B) is not particularly limited, and is preferably 1 part by mass to 100 parts by mass, more preferably 5 parts by mass to 75 parts by mass, even more preferably 10 parts by mass to 50 parts by mass, and particularly preferably 25 parts by mass to 45 parts by mass, relative to 100 parts by mass of component (A).
(B)成分が、テトラエチレングリコールジメタクリレート(B1)及びエトキシ化ペンタエリスリトールテトラアクリレート(B2)の混合物である場合、B1に対するB2の質量比率(B2/B1)は、30/100~100/100であってもよく、40/100~70/100であってもよい。 When component (B) is a mixture of tetraethylene glycol dimethacrylate (B1) and ethoxylated pentaerythritol tetraacrylate (B2), the mass ratio of B2 to B1 (B2/B1) may be 30/100 to 100/100, or 40/100 to 70/100.
((C)光重合開始剤)
本開示の感光性樹脂組成物は、(C)光重合開始剤(以下、「(C)成分」とも称する。)を含んでいてもよい。
(C)成分としては、特に限定されず、例えば、
1-フェニル-1,2-ブタンジオン-2-(O-メトキシカルボニル)オキシム、1-フェニル-1,2-プロパンジオン-2-(O-メトキシカルボニル)オキシム、1-フェニル-1,2-プロパンジオン-2-(O-エトキシカルボニル)オキシム、1-フェニル-1,2-プロパンジオン-2-(O-ベンゾイル)オキシム、1,3-ジフェニルプロパントリオン-2-(O-エトキシカルボニル)オキシム、1-フェニル-3-エトキシプロパントリオン-2-(O-ベンゾイル)オキシム、1-[4-(フェニルチオ)フェニル]オクタン-1,2-ジオン=2-(O-ベンゾイルオキシム)、エタノン,1-[9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル]-,1-(O-アセチルオキシム)、1-[4-(4-ヒドロキシエチルオキシ-フェニルチオ)フェニル]-1,2-プロパンジオン-2-(O-アセチルオキシム)、等のオキシム系化合物;
アセトフェノン、2,2-ジエトキシアセトフェノン、3’-メチルアセトフェノン、2,2-ジメトキシ-2-フェニルアセトフェノン、2-ヒドロキシ-2-メチルプロピオフェノン、4’-(メチルチオ)-α-モルホリノ-α-メチルプロピオフェノン、1-ヒドロキシシクロヘキシルフェニルケトン等のアセトフェノン誘導体;
チオキサントン、2-メチルチオキサントン、2-イソプロピルチオキサントン、2-クロロチオキサントン、ジエチルチオキサントン等のチオキサントン誘導体;
ベンジル、ベンジルジメチルケタール、ベンジル-β-メトキシエチルアセタール等のベンジル誘導体;
ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインフェニルエーテル、メチルベンゾイン、エチルベンゾイン、プロピルベンゾイン等のベンゾイン誘導体;
N-フェニルグリシン等のN-アリールグリシン類;
ベンゾイルパーオキサイド等の過酸化物類;
2-(o-クロロフェニル)-4,5-ジフェニルイミダゾール二量体、2-(o-フルオロフェニル)-4,5-ジフェニルイミダゾール二量体、2-(o-又はp-メトキシフェニル)-4,5-ジフェニルイミダゾール二量体等の芳香族ビイミダゾール類;
2,4,6-トリメチルベンゾイル-ジフェニルホスフィンオキサイド、ビス(2,4,6-トリメチルベンゾイル)フェニルホスフィンオキサイド等のアシルホスフィンオキサイド誘導体、Irgacure OXE03(BASF社製)、Irgacure OXE04(BASF社製)等
が挙げられる。
露光感度に優れる観点から、(C)成分は、オキシム系化合物を含むことが好ましい。
(C)成分は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
((C) Photopolymerization initiator)
The photosensitive resin composition of the present disclosure may contain a photopolymerization initiator (C) (hereinafter also referred to as “component (C)”).
The component (C) is not particularly limited and may be, for example,
1-phenyl-1,2-butanedione-2-(O-methoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(O-methoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(O-ethoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(O-benzoyl)oxime, 1,3-diphenylpropanetrione-2-(O-ethoxycarbonyl)oxime, 1-phenyl-3-ethoxyp Oxime compounds such as propanetrione-2-(O-benzoyl)oxime, 1-[4-(phenylthio)phenyl]octane-1,2-dione=2-(O-benzoyloxime), ethanone, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]-, 1-(O-acetyloxime), 1-[4-(4-hydroxyethyloxy-phenylthio)phenyl]-1,2-propanedione-2-(O-acetyloxime);
Acetophenone derivatives such as acetophenone, 2,2-diethoxyacetophenone, 3'-methylacetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2-hydroxy-2-methylpropiophenone, 4'-(methylthio)-α-morpholino-α-methylpropiophenone, and 1-hydroxycyclohexyl phenyl ketone;
Thioxanthone, thioxanthone derivatives such as 2-methylthioxanthone, 2-isopropylthioxanthone, 2-chlorothioxanthone, and diethylthioxanthone;
benzil, benzil dimethyl ketal, benzil-β-methoxyethyl acetal and other benzil derivatives;
Benzoin derivatives such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin phenyl ether, methyl benzoin, ethyl benzoin, and propyl benzoin;
N-arylglycines such as N-phenylglycine;
Peroxides such as benzoyl peroxide;
Aromatic biimidazoles such as 2-(o-chlorophenyl)-4,5-diphenylimidazole dimer, 2-(o-fluorophenyl)-4,5-diphenylimidazole dimer, and 2-(o- or p-methoxyphenyl)-4,5-diphenylimidazole dimer;
Examples of the phosphine oxide derivatives include acylphosphine oxide derivatives such as 2,4,6-trimethylbenzoyl-diphenylphosphine oxide and bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide, Irgacure OXE03 (manufactured by BASF), and Irgacure OXE04 (manufactured by BASF).
From the viewpoint of achieving excellent exposure sensitivity, the component (C) preferably contains an oxime compound.
The component (C) may be used alone or in combination of two or more types.
(C)成分の総量に対するオキシム系化合物の含有率は、60質量%以上であることが好ましく、80質量%以上であることがより好ましく、90質量%以上であることがさらに好ましく、95質量%以上であることが特に好ましい。 The content of the oxime compound relative to the total amount of component (C) is preferably 60% by mass or more, more preferably 80% by mass or more, even more preferably 90% by mass or more, and particularly preferably 95% by mass or more.
(C)成分の含有量は、(A)成分100質量部に対して、0.1質量部~20質量部が好ましく、1質量部~20質量部がより好ましく、2質量部~10質量部がさらに好ましく、3質量部~6質量部であることが特に好ましい。 The content of component (C) is preferably 0.1 parts by mass to 20 parts by mass, more preferably 1 part by mass to 20 parts by mass, even more preferably 2 parts by mass to 10 parts by mass, and particularly preferably 3 parts by mass to 6 parts by mass, relative to 100 parts by mass of component (A).
((D)アントラセン構造を含む化合物)
本開示の感光性樹脂組成物は、(D)アントラセン構造を含む化合物(以下、「(D)成分」とも称する。)をさらに含むことが好ましい。
((D) Compound containing an anthracene structure)
The photosensitive resin composition of the present disclosure preferably further contains (D) a compound containing an anthracene structure (hereinafter also referred to as “component (D)”).
(D)成分は、感度と解像度の両立の観点から、一般式(D)で表される化合物を含むことが好ましい。 From the viewpoint of achieving both sensitivity and resolution, it is preferable that component (D) contains a compound represented by general formula (D).
一般式(D)中、Rxは、それぞれ独立に、炭素数1~10のアルキル基、炭素数1~10のアルコキシ基、炭素数6~18のアリール基、原子数5~18のヘテロアリール基、又はハロゲン原子であり、nは0~10の整数である。 In general formula (D), R x 's each independently represent an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an aryl group having 6 to 18 carbon atoms, a heteroaryl group having 5 to 18 atoms, or a halogen atom, and n represents an integer of 0 to 10.
炭素数1~10のアルキル基は、炭素数1~6のアルキル基であることが好ましく、炭素数2~5のアルキル基であることがより好ましい。
炭素数1~10のアルキル基の具体例としては、例えば、メチル基、エチル基、t-ブチル基及びn-ブチル基が挙げられる。
The alkyl group having 1 to 10 carbon atoms is preferably an alkyl group having 1 to 6 carbon atoms, and more preferably an alkyl group having 2 to 5 carbon atoms.
Specific examples of the alkyl group having 1 to 10 carbon atoms include a methyl group, an ethyl group, a t-butyl group, and an n-butyl group.
炭素数1~10のアルコキシ基は、炭素数1~6のアルコキシ基であることが好ましく、炭素数2~5のアルコキシ基であることがより好ましい。
炭素数1~10のアルコキシ基の具体例としては、例えば、メトキシ基、エトキシ基及びブトキシ基(例えばn-ブトキシ基)が挙げられる。
The alkoxy group having 1 to 10 carbon atoms is preferably an alkoxy group having 1 to 6 carbon atoms, and more preferably an alkoxy group having 2 to 5 carbon atoms.
Specific examples of the alkoxy group having 1 to 10 carbon atoms include a methoxy group, an ethoxy group, and a butoxy group (eg, an n-butoxy group).
炭素数6~18のアリール基は、炭素数6~12のアリール基であることが好ましく、炭素数6~10のアリール基であることがより好ましい。
炭素数6~18のアリール基の具体例としては、例えば、フェニル基及びナフチル基が挙げられる。
The aryl group having 6 to 18 carbon atoms is preferably an aryl group having 6 to 12 carbon atoms, and more preferably an aryl group having 6 to 10 carbon atoms.
Specific examples of the aryl group having 6 to 18 carbon atoms include a phenyl group and a naphthyl group.
原子数5~18のヘテロアリール基は、原子数5~12のヘテロアリール基であることが好ましく、原子数5~10のヘテロアリール基であることがより好ましい。
原子数5~18のヘテロアリール基の具体例としては、例えば、ピリジル基、キノリニル基及びカルバゾリル基が挙げられる。
The heteroaryl group having 5 to 18 atoms is preferably a heteroaryl group having 5 to 12 atoms, and more preferably a heteroaryl group having 5 to 10 atoms.
Specific examples of the heteroaryl group having 5 to 18 atoms include a pyridyl group, a quinolinyl group, and a carbazolyl group.
(D)成分は、感光性樹脂組成物への溶解性と感光特性の両立の観点から、置換基を有してもよいジアルコキシアントラセン(例えば9,10ジアルコキシアントラセン)を含むことが好ましく、ジブトキシアントラセン(例えば9,10ジブトキシアントラセン)、ジメトキシアントラセン(例えば9,10ジメトキシアントラセン)、ジエトキシアントラセン(例えば9,10ジエトキシアントラセン)及びジエトキシエチルアントラセン(例えば9,10ジエトキシ-2エチルアントラセン)からなる群より選択される少なくとも1種を含むことがより好ましい。
置換基としては、メチル基、エチル基、t-ブチル基及びn-ブチル基が挙げられる。
(D)成分は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
From the viewpoint of achieving both solubility in the photosensitive resin composition and photosensitive properties, the component (D) preferably contains a dialkoxyanthracene (e.g., 9,10 dialkoxyanthracene) which may have a substituent, and more preferably contains at least one selected from the group consisting of dibutoxyanthracene (e.g., 9,10 dibutoxyanthracene), dimethoxyanthracene (e.g., 9,10 dimethoxyanthracene), diethoxyanthracene (e.g., 9,10 diethoxyanthracene), and diethoxyethylanthracene (e.g., 9,10 diethoxy-2 ethylanthracene).
Substituents include methyl, ethyl, t-butyl and n-butyl groups.
The component (D) may be used alone or in combination of two or more types.
(D)成分の含有量は、感光性樹脂組成物への溶解性と感光特性の向上の観点から、(A)成分100質量部に対して、0.1質量部~20質量部が好ましく、0.2質量部~10質量部がより好ましく、0.3質量部~5質量部がさらに好ましく、0.4質量部~2質量部であることが特に好ましい。 From the viewpoint of improving solubility in the photosensitive resin composition and photosensitive properties, the content of component (D) is preferably 0.1 to 20 parts by mass, more preferably 0.2 to 10 parts by mass, even more preferably 0.3 to 5 parts by mass, and particularly preferably 0.4 to 2 parts by mass, per 100 parts by mass of component (A).
((E)溶媒)
本開示の感光性樹脂組成物は、(E)溶媒(以下、「(E)成分」とも称する。)をさらに含むことが好ましい。
(E) Solvent)
The photosensitive resin composition of the present disclosure preferably further contains a solvent (E) (hereinafter also referred to as “component (E)”).
(E)成分としては、特に限定されず、エステル系溶媒、ケトン系溶媒、カーボネート系溶媒、複素環式化合物系溶媒、アミド系溶媒等が挙げられる。
エステル系溶媒、ケトン系溶媒、カーボネート系溶媒、アミド系溶媒は、それぞれ独立に、環状構造を有していてもよく、環状構造を有していなくてもよい。
(E)成分は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
The component (E) is not particularly limited, and examples thereof include ester-based solvents, ketone-based solvents, carbonate-based solvents, heterocyclic compound-based solvents, and amide-based solvents.
The ester-based solvents, ketone-based solvents, carbonate-based solvents, and amide-based solvents may each independently have a cyclic structure or may not have a cyclic structure.
The component (E) may be used alone or in combination of two or more types.
(E)成分は、例えば、下記式(3)~式(10)で表される化合物からなる群より選択される少なくとも一種を含んでいてもよい。
(E)成分は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
The component (E) may contain, for example, at least one compound selected from the group consisting of compounds represented by the following formulas (3) to (10).
The component (E) may be used alone or in combination of two or more types.
式(3)~(10)中、R1、R2、R8、R10、R11、R13及びR14は、それぞれ独立に、炭素数1~4のアルキル基であり、R3~R7、R9及びR12は、それぞれ独立に、水素原子又は炭素数1~4のアルキル基である。sは0~8の整数であり、tは0~4の整数であり、rは0~4の整数であり、uは0~3の整数であり、vは0~3の整数であり、wは0~4の整数であり、xは0~5の整数である。 In formulas (3) to (10), R 1 , R 2 , R 8 , R 10 , R 11 , R 13 , and R 14 are each independently an alkyl group having 1 to 4 carbon atoms, and R 3 to R 7 , R 9 , and R 12 are each independently a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. s is an integer of 0 to 8, t is an integer of 0 to 4, r is an integer of 0 to 4, u is an integer of 0 to 3, v is an integer of 0 to 3, w is an integer of 0 to 4, and x is an integer of 0 to 5.
式(3)において、sは、好ましくは0である。
式(4)において、R2の炭素数1~4のアルキル基としては、好ましくはメチル基又はエチル基である。tは好ましくは0、1又は2であり、より好ましくは1である。
式(5)において、R3の炭素数1~4のアルキル基としては、好ましくはメチル基、エチル基、プロピル基又はブチル基である。R4及びR5の炭素数1~4のアルキル基としては、好ましくはメチル基又はエチル基である。
式(6)において、R6~R8の炭素数1~4のアルキル基としては、好ましくはメチル基又はエチル基である。rは好ましくは0又は1であり、より好ましくは0である。
式(7)において、R9及びR10の炭素数1~4のアルキル基としては、好ましくはメチル基又はエチル基である。uは好ましくは0又は1であり、より好ましくは0である。
式(8)において、R11の炭素数1~4のアルキル基としては、好ましくはメチル基又はエチル基である。uは好ましくは0又は1であり、より好ましくは0である。
式(9)において、R12の炭素数1~4のアルキル基としては、好ましくはメチル基又はエチル基である。R13の炭素数1~4のアルキル基としては、好ましくはメチル基又はエチル基である。wは好ましくは0又は1であり、より好ましくは0である。
式(10)において、R14の炭素数1~4のアルキル基としては、好ましくはメチル基又はエチル基である。xは好ましくは0又は1であり、より好ましくは0である。
In formula (3), s is preferably 0.
In formula (4), the alkyl group having 1 to 4 carbon atoms represented by R2 is preferably a methyl group or an ethyl group. t is preferably 0, 1 or 2, and more preferably 1.
In formula (5), the alkyl group having 1 to 4 carbon atoms for R3 is preferably a methyl group, an ethyl group, a propyl group, or a butyl group. The alkyl group having 1 to 4 carbon atoms for R4 and R5 is preferably a methyl group or an ethyl group.
In formula (6), the alkyl group having 1 to 4 carbon atoms for R 6 to R 8 is preferably a methyl group or an ethyl group. r is preferably 0 or 1, and more preferably 0.
In formula (7), the alkyl group having 1 to 4 carbon atoms for R 9 and R 10 is preferably a methyl group or an ethyl group. u is preferably 0 or 1, and more preferably 0.
In formula (8), the alkyl group having 1 to 4 carbon atoms represented by R 11 is preferably a methyl group or an ethyl group. u is preferably 0 or 1, and more preferably 0.
In formula (9), the alkyl group having 1 to 4 carbon atoms for R 12 is preferably a methyl group or an ethyl group. The alkyl group having 1 to 4 carbon atoms for R 13 is preferably a methyl group or an ethyl group. w is preferably 0 or 1, and more preferably 0.
In formula (10), the alkyl group having 1 to 4 carbon atoms represented by R 14 is preferably a methyl group or an ethyl group. x is preferably 0 or 1, and more preferably 0.
(E)成分の具体例としては、以下の化合物が挙げられる。 Specific examples of component (E) include the following compounds:
本開示の感光性樹脂組成物において、生殖毒性等の毒性を低減する観点から、N-メチル-2-ピロリドン(NMP)の含有率は、感光性樹脂組成物の全量に対して1質量%以下であってもよく、(A)成分の全量に対して3質量%以下であってもよい。 In the photosensitive resin composition of the present disclosure, from the viewpoint of reducing toxicity such as reproductive toxicity, the content of N-methyl-2-pyrrolidone (NMP) may be 1 mass% or less based on the total amount of the photosensitive resin composition, and may be 3 mass% or less based on the total amount of component (A).
本開示の感光性樹脂組成物において、(E)成分の含有量は、(A)成分100質量部に対して1質量部~10000質量部であることが好ましく、50質量部~10000質量部であることがより好ましい。 In the photosensitive resin composition of the present disclosure, the content of component (E) is preferably 1 part by mass to 10,000 parts by mass, and more preferably 50 parts by mass to 10,000 parts by mass, per 100 parts by mass of component (A).
本開示の感光性樹脂組成物は、必要に応じて、(F)増感剤(但し、(D)成分を除く。)、(G)カップリング剤、熱重合開始剤、重合禁止剤、酸化防止剤、界面活性剤、レベリング剤、防錆剤、含窒素化合物、ジカルボン酸、充填材等の少なくとも1つを含んでもよい。 The photosensitive resin composition of the present disclosure may contain at least one of the following, as necessary: (F) a sensitizer (excluding component (D)); (G) a coupling agent, a thermal polymerization initiator, a polymerization inhibitor, an antioxidant, a surfactant, a leveling agent, a rust inhibitor, a nitrogen-containing compound, a dicarboxylic acid, a filler, etc.
((F)増感剤)
本開示の感光性樹脂組成物は、(F)増感剤(以下、「(F)成分」とも称する。)を含んでいてもよい。(F)増感剤としては、ミヒラーズケトン、ベンゾイン、2-メチルベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル、ベンゾインブチルエーテル、2-t-ブチルアントラキノン、1,2-ベンゾ-9,10-アントラキノン、アントラキノン、メチルアントラキノン、4,4’-ビス-(ジエチルアミノ)ベンゾフェノン、アセトフェノン、ベンゾフェノン、チオキサントン、1,5-アセナフテン、2,2-ジメトキシ-2-フェニルアセトフェノン、1-ヒドロキシシクロヘキシルフェニルケトン、2-メチル-[4-(メチルチオ)フェニル]-2-モルフォリノ-1-プロパノン、ジアセチルベンジル、ベンジルジメチルケタール、ベンジルジエチルケタール、ジフェニルジスルフィド、アントラセン、フェナンスレンキノン、リボフラビンテトラブチレート、アクリジンオレンジ、エリスロシン、フェナンスレンキノン、2-イソプロピルチオキサントン、2,6-ビス(p-ジエチルアミノベンジリデン)-4-メチル-4-アザシクロヘキサノン、6-ビス(p-ジメチルアミノベンジリデン)-シクロペンタノン、2,6-ビス(p-ジエチルアミノベンジリデン)-4-フェニルシクロヘキサノン、アミノスチリルケトン、3-ケトクマリン化合物、ビスクマリン化合物、N-フェニルグリシン、N-フェニルジエタノールアミン、及び3,3’,4,4’-テトラ(t-ブチルパーオキシカルボニル)ベンゾフェノン、下記式で表される化合物等が挙げられる。
(F)成分は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
((F) Sensitizer)
The photosensitive resin composition of the present disclosure may contain a sensitizer (F) (hereinafter also referred to as "component (F)"). Examples of the sensitizer (F) include Michler's ketone, benzoin, 2-methylbenzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin butyl ether, 2-t-butylanthraquinone, 1,2-benzo-9,10-anthraquinone, anthraquinone, methylanthraquinone, 4,4'-bis-(diethylamino)benzophenone, acetophenone, benzophenone, thioxanthone, 1,5-acenaphthene, 2,2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-[4-(methylthio)phenyl]-2-morpholino-1-propanone, diacetyl benzyl, benzyl dimethyl ketal, benzyl diethyl ketal, and the like. Examples of the suitable amines include tar, diphenyl disulfide, anthracene, phenanthrenequinone, riboflavin tetrabutylate, acridine orange, erythrosine, phenanthrenequinone, 2-isopropylthioxanthone, 2,6-bis(p-diethylaminobenzylidene)-4-methyl-4-azacyclohexanone, 6-bis(p-dimethylaminobenzylidene)-cyclopentanone, 2,6-bis(p-diethylaminobenzylidene)-4-phenylcyclohexanone, aminostyryl ketone, 3-ketocoumarin compounds, biscoumarin compounds, N-phenylglycine, N-phenyldiethanolamine, and 3,3',4,4'-tetra(t-butylperoxycarbonyl)benzophenone, and compounds represented by the following formula:
The component (F) may be used alone or in combination of two or more types.
本開示の感光性樹脂組成物が(F)成分を含む場合、(F)成分の含有量は特に限定されず、(A)成分100質量部に対して、0.1質量部~3質量部であることが好ましく、0.1質量部~2質量部であることがより好ましい。 When the photosensitive resin composition of the present disclosure contains component (F), the content of component (F) is not particularly limited, but is preferably 0.1 parts by mass to 3 parts by mass, and more preferably 0.1 parts by mass to 2 parts by mass, per 100 parts by mass of component (A).
((G)カップリング剤)
本開示の感光性樹脂組成物は、(G)カップリング剤(以下、「(G)成分」とも称する。)を含んでいてもよい。
((G) Coupling Agent)
The photosensitive resin composition of the present disclosure may contain a coupling agent (G) (hereinafter also referred to as “component (G)”).
(G)カップリング剤としては特に限定されず、3-アミノプロピルトリメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルメチルジメトキシシラン、3-グリシドキシプロピルメチルジメトキシシラン、3-メルカプトプロピルメチルジメトキシシラン、3-メタクリロキシプロピルジメトキシメチルシラン、3-メタクリロキシプロピルトリメトキシシラン、ジメトキシメチル-3-ピペリジノプロピルシラン、ジエトキシ-3-グリシドキシプロピルメチルシラン、N-(3-ジエトキシメチルシリルプロピル)スクシンイミド、N-〔3-(トリエトキシシリル)プロピル〕フタルアミド酸、ベンゾフェノン-3,3’-ビス(N-〔3-トリエトキシシリル〕プロピルアミド)-4,4’-ジカルボン酸、ベンゼン-1,4-ビス(N-〔3-トリエトキシシリル〕プロピルアミド)-2,5-ジカルボン酸、3-(トリエトキシシリル)プロピルスクシニックアンハイドライド、N-フェニルアミノプロピルトリメトキシシラン、N,N’-ビス(2-ヒドロキシエチル)-3-アミノプロピルトリエトキシシラン、ウレイドメチルトリメトキシシラン、ウレイドメチルトリエトキシシラン、2-ウレイドエチルトリメトキシシラン、2-ウレイドエチルトリエトキシシラン、3-ウレイドプロピルトリメトキシシラン、3-ウレイドプロピルトリエトキシシラン、4-ウレイドブチルトリメトキシシラン、4-ウレイドブチルトリエトキシシラン等のシランカップリング剤;アルミニウムトリス(エチルアセトアセテート)、アルミニウムトリス(アセチルアセトネート)、エチルアセトアセテートアルミニウムジイソプロピレート等のアルミニウム系接着助剤;などが挙げられる。
(G)成分は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
The coupling agent (G) is not particularly limited, and examples thereof include 3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-methacryloxypropyldimethoxymethylsilane, 3-methacryloxypropyltrimethoxysilane, dimethoxymethyl-3-piperidinopropylsilane, diethoxy-3-glycidoxypropylmethylsilane, N-(3-diethoxymethylsilylpropyl)succinimide, N-[3-(triethoxysilyl)propyl]phthalamic acid, benzophenone-3,3'-bis(N-[3-triethoxysilyl]propylamide)-4,4'-dicarboxylic acid, benzene-1,4-bis(N-[3-triethoxysilyl]propylamide) )-2,5-dicarboxylic acid, 3-(triethoxysilyl)propyl succinic anhydride, N-phenylaminopropyl trimethoxysilane, N,N'-bis(2-hydroxyethyl)-3-aminopropyl triethoxysilane, ureidomethyl trimethoxysilane, ureidomethyl triethoxysilane, 2-ureidoethyl trimethoxysilane, 2-ureidoethyl triethoxysilane, 3-ureidopropyl trimethoxysilane, 3-ureidopropyl triethoxysilane, 4-ureidobutyl trimethoxysilane, 4-ureidobutyl triethoxysilane and other silane coupling agents; aluminum-based adhesion aids such as aluminum tris(ethyl acetoacetate), aluminum tris(acetylacetonate), and ethyl acetoacetate aluminum diisopropylate; and the like.
The component (G) may use one type alone, or two or more types in combination.
本開示の感光性樹脂組成物が(G)カップリング剤を含む場合、カップリング剤の含有量は特に限定されず、(A)成分100質量部に対して、0.1質量部~20質量部であることが好ましく、0.3質量部~10質量部であることがより好ましく、1質量部~10質量部であることがさらに好ましい。 When the photosensitive resin composition of the present disclosure contains a coupling agent (G), the content of the coupling agent is not particularly limited, and is preferably 0.1 to 20 parts by mass, more preferably 0.3 to 10 parts by mass, and even more preferably 1 to 10 parts by mass, per 100 parts by mass of component (A).
(熱重合開始剤)
本開示の感光性樹脂組成物は、熱重合開始剤を含んでいてもよい。
(Thermal Polymerization Initiator)
The photosensitive resin composition of the present disclosure may contain a thermal polymerization initiator.
熱重合開始剤としては特に限定されず、成膜時に溶剤を除去するための加熱(乾燥)では分解せず、硬化時の加熱により分解してラジカルを発生し、(B)成分同士、又は(A)成分及び(B)成分の重合反応を促進する化合物が好ましい。
熱重合開始剤はその分解点が、110℃以上200℃以下の化合物が好ましく、より低温で重合反応を促進する観点から、110℃以上175℃以下の化合物がより好ましい。
The thermal polymerization initiator is not particularly limited, and is preferably a compound that does not decompose when heated (dried) to remove the solvent during film formation, but decomposes when heated during curing to generate radicals, and promotes a polymerization reaction between the (B) components, or between the (A) and (B) components.
The thermal polymerization initiator is preferably a compound having a decomposition point of 110° C. or higher and 200° C. or lower, and from the viewpoint of promoting the polymerization reaction at a lower temperature, a compound having a decomposition point of 110° C. or higher and 175° C. or lower is more preferable.
熱重合開始剤としては特に限定されず、メチルエチルケトンペルオキシド等のケトンペルオキシド、1,1-ジ(t-ヘキシルパーオキシ)-3,3,5-トリメチルシクロヘキサン、1,1-ジ(t-ヘキシルパーオキシ)シクロヘキサン、1,1-ジ(t-ブチルパーオキシ)シクロヘキサン等のパーオキシケタール、1,1,3,3-テトラメチルブチルハイドロペルオキシド、クメンハイドロペルオキシド、p-メンタンハイドロペルオキシド等のハイドロペルオキシド、ジクミルペルオキシド、ジ-t-ブチルペルオキシド等のジアルキルペルオキシド、ジラウロイルペルオキシド、ジベンゾイルペルオキシド等のジアシルペルオキシド、ジ(4-t-ブチルシクロヘキシル)パーオキシジカーボネート、ジ(2-エチルヘキシル)パーオキシジカーボネート等のパーオキシジカーボネート、t-ブチルパーオキシ-2-エチルヘキサノエート、t-ヘキシルパーオキシイソプロピルモノカーボネート、t-ブチルパーオキシベンゾエート、1,1,3,3-テトラメチルブチルパーオキシ-2-エチルヘキサノエート等のパーオキシエステル、ビス(1-フェニル-1-メチルエチル)ペルオキシドなどが挙げられる。市販品としては、商品名「パークミルD」、「パークミルP」、「パークミルH」(以上、日油株式会社製)等が挙げられる。 Thermal polymerization initiators are not particularly limited and include ketone peroxides such as methyl ethyl ketone peroxide, peroxyketals such as 1,1-di(t-hexylperoxy)-3,3,5-trimethylcyclohexane, 1,1-di(t-hexylperoxy)cyclohexane, and 1,1-di(t-butylperoxy)cyclohexane, hydroperoxides such as 1,1,3,3-tetramethylbutyl hydroperoxide, cumene hydroperoxide, and p-menthane hydroperoxide, dialkyl peroxides such as dicumyl peroxide and di-t-butyl peroxide, Examples of such peroxides include diacyl peroxides such as dilauroyl peroxide and dibenzoyl peroxide, peroxydicarbonates such as di(4-t-butylcyclohexyl)peroxydicarbonate and di(2-ethylhexyl)peroxydicarbonate, peroxyesters such as t-butylperoxy-2-ethylhexanoate, t-hexylperoxyisopropyl monocarbonate, t-butylperoxybenzoate and 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, and bis(1-phenyl-1-methylethyl)peroxide. Commercially available products include those under the trade names "Percumyl D", "Percumyl P", and "Percumyl H" (all manufactured by NOF Corporation).
本開示の感光性樹脂組成物が熱重合開始剤を含む場合、熱重合開始剤の含有量は、(A)成分100質量部に対して、0.1質量部~20質量部であることが好ましく、良好な耐フラックス性の確保のために0.2質量部~20質量部であることがより好ましく、乾燥時の分解による溶解性低下抑制の観点から、0.3質量部~10質量部であることがさらに好ましい。 When the photosensitive resin composition of the present disclosure contains a thermal polymerization initiator, the content of the thermal polymerization initiator is preferably 0.1 parts by mass to 20 parts by mass relative to 100 parts by mass of component (A), more preferably 0.2 parts by mass to 20 parts by mass to ensure good flux resistance, and even more preferably 0.3 parts by mass to 10 parts by mass from the viewpoint of suppressing a decrease in solubility due to decomposition during drying.
本開示の感光性樹脂組成物の調製方法は特に限定されず、前述の各成分を混合すればよい。 The method for preparing the photosensitive resin composition of the present disclosure is not particularly limited, and it is sufficient to mix the aforementioned components.
<硬化物>
本開示の硬化物は、上述の感光性樹脂組成物を硬化することで得ることができる。
本開示の硬化物は、パターン硬化物として用いてもよく、パターンがない硬化物として用いてもよい。
本開示の硬化物の膜厚は、5μm~20μmが好ましい。
<Cured Product>
The cured product of the present disclosure can be obtained by curing the above-mentioned photosensitive resin composition.
The cured product of the present disclosure may be used as a patterned cured product or as a non-patterned cured product.
The film thickness of the cured product of the present disclosure is preferably 5 μm to 20 μm.
<パターン硬化物の製造方法>
本開示のパターン硬化物の製造方法では、上述の感光性樹脂組成物を基板上に塗布、乾燥して感光性樹脂膜を形成する工程と、感光性樹脂膜をパターン露光して、樹脂膜を得る工程と、パターン露光後の樹脂膜を、有機溶剤を用いて、現像し、パターン樹脂膜を得る工程と、パターン樹脂膜を加熱処理する工程と、を含む。
これにより、パターン硬化物を得ることができる。
<Method of producing a patterned cured product>
The method for producing a patterned cured product of the present disclosure includes a step of applying the above-mentioned photosensitive resin composition onto a substrate and drying to form a photosensitive resin film, a step of exposing the photosensitive resin film to a pattern to obtain a resin film, a step of developing the resin film after the pattern exposure using an organic solvent to obtain a patterned resin film, and a step of heat-treating the patterned resin film.
In this way, a patterned cured product can be obtained.
パターンがない硬化物を製造する方法は、例えば、上述の感光性樹脂膜を形成する工程と加熱処理する工程とを備える。さらに、露光する工程を備えてもよい。 The method for producing a patternless cured product includes, for example, the steps of forming the above-mentioned photosensitive resin film and performing a heat treatment. It may further include a step of exposing the material to light.
基板としては、ガラス基板、Si基板(シリコンウエハ)等の半導体基板、TiO2基板、SiO2基板等の金属酸化物絶縁体基板、窒化ケイ素基板、銅基板、銅合金基板などが挙げられる。 Examples of the substrate include semiconductor substrates such as glass substrates and Si substrates (silicon wafers), metal oxide insulator substrates such as TiO2 substrates and SiO2 substrates, silicon nitride substrates, copper substrates, and copper alloy substrates.
塗布方法に特に制限はなく、例えば、スピナーを用いて行うことができる。
乾燥は、ホットプレート、オーブン等を用いて行うことができる。
乾燥温度は90℃~150℃が好ましく、溶解コントラスト確保の観点から、90℃~120℃がより好ましい。
乾燥時間は、30秒間~5分間が好ましい。
乾燥は、2回以上行ってもよい。
これにより、上述の感光性樹脂組成物を膜状に形成した感光性樹脂膜を得ることができる。
The coating method is not particularly limited, and can be carried out using, for example, a spinner.
The drying can be carried out using a hot plate, an oven, or the like.
The drying temperature is preferably from 90° C. to 150° C., and from the viewpoint of ensuring the dissolution contrast, it is more preferably from 90° C. to 120° C.
The drying time is preferably from 30 seconds to 5 minutes.
The drying may be carried out two or more times.
In this way, a photosensitive resin film can be obtained in which the above-mentioned photosensitive resin composition is formed into a film shape.
感光性樹脂膜の膜厚は、5μm~100μmであることが好ましく、6μm~50μmであることがより好ましく、7μm~30μmであることがさらに好ましい。 The thickness of the photosensitive resin film is preferably 5 μm to 100 μm, more preferably 6 μm to 50 μm, and even more preferably 7 μm to 30 μm.
パターン露光は、例えばフォトマスクを介して所定のパターンに露光する。
照射する活性光線は、i線、h線等の紫外線、可視光線、放射線などが挙げられるが、h線であることが好ましい。
露光装置としては、平行露光機、投影露光機、ステッパ、スキャナ露光機等を用いることができる。
The pattern exposure is performed by exposing a predetermined pattern through a photomask, for example.
The actinic rays to be irradiated include ultraviolet rays such as i-rays and h-rays, visible light, and radiation, and are preferably h-rays.
As the exposure device, a parallel exposure device, a projection exposure device, a stepper, a scanner exposure device, or the like can be used.
現像することで、パターン形成された樹脂膜(パターン樹脂膜)を得ることができる。一般的に、ネガ型感光性樹脂組成物を用いた場合には、未露光部を現像液で除去する。
現像液として用いる有機溶剤は、現像液としては、感光性樹脂膜の良溶媒を単独で、又は良溶媒と貧溶媒を適宜混合して用いることができる。
良溶媒としては、N-メチル-2-ピロリドン、N-アセチル-2-ピロリドン、N,N-ジメチルアセトアミド、N,N-ジメチルホルムアミド、ジメチルスルホキシド、γ-ブチロラクトン、α-アセチル-γ-ブチロラクトン、シクロペンタノン、シクロヘキサノン等が挙げられる。
貧溶媒としては、トルエン、キシレン、メタノール、エタノール、イソプロパノール、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテル及び水等が挙げられる。
By developing, a resin film having a pattern formed thereon (patterned resin film) can be obtained. In general, when a negative type photosensitive resin composition is used, the unexposed areas are removed with a developer.
The organic solvent used as the developer may be a good solvent for the photosensitive resin film, or a suitable mixture of a good solvent and a poor solvent.
Examples of the good solvent include N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethylsulfoxide, γ-butyrolactone, α-acetyl-γ-butyrolactone, cyclopentanone, and cyclohexanone.
Examples of the poor solvent include toluene, xylene, methanol, ethanol, isopropanol, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, and water.
現像液に界面活性剤を添加してもよい。添加量としては、現像液100質量部に対して、0.01質量部~10質量部が好ましく、0.1質量部~5質量部がより好ましい。 A surfactant may be added to the developer. The amount added is preferably 0.01 to 10 parts by weight, and more preferably 0.1 to 5 parts by weight, per 100 parts by weight of the developer.
現像時間は、例えば感光性樹脂膜を浸漬して完全に溶解するまでの時間の2倍とすることができる。
現像時間は、用いる(A)成分によっても異なるが、10秒間~15分間が好ましく、10秒間~5分間より好ましく、生産性の観点からは、20秒間~5分間がさらに好ましい。
The development time can be set to, for example, twice the time required for the photosensitive resin film to be immersed and completely dissolved.
The development time varies depending on the component (A) used, but is preferably from 10 seconds to 15 minutes, more preferably from 10 seconds to 5 minutes, and from the viewpoint of productivity, further preferably from 20 seconds to 5 minutes.
現像後、リンス液により洗浄を行ってもよい。
リンス液としては、蒸留水、メタノール、エタノール、イソプロパノール、トルエン、キシレン、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテル等を単独又は適宜混合して用いてもよく、また段階的に組み合わせて用いてもよい。
After development, washing may be carried out with a rinsing solution.
As the rinse liquid, distilled water, methanol, ethanol, isopropanol, toluene, xylene, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, etc. may be used alone or in appropriate mixture, or in stepwise combination.
パターン樹脂膜を加熱処理することにより、パターン硬化物を得ることができる。
(A)成分のポリイミド前駆体が、加熱処理工程によって、脱水閉環反応を起こし、通常対応するポリイミドとなる。
By subjecting the patterned resin film to a heat treatment, a patterned cured product can be obtained.
The polyimide precursor of component (A) undergoes a dehydration ring-closing reaction during the heat treatment step, usually resulting in the corresponding polyimide.
加熱処理の温度は、250℃以下が好ましく、120℃~250℃がより好ましく、200℃以下又は160℃~200℃がさらに好ましい。
上記範囲内であることにより、基板、デバイス等へのダメージを小さく抑えることができ、デバイスを歩留り良く生産することが可能となり、プロセスの省エネルギー化を実現することができる。
The temperature of the heat treatment is preferably 250°C or lower, more preferably 120°C to 250°C, and even more preferably 200°C or lower or 160°C to 200°C.
By keeping the amount within the above range, damage to substrates, devices, etc. can be kept small, devices can be produced with a high yield, and energy savings can be achieved in the process.
加熱処理の時間は、5時間以下が好ましく、30分間~3時間がより好ましい。
上記範囲内であることにより、架橋反応又は脱水閉環反応を充分に進行することができる。
加熱処理の雰囲気は大気中であっても、窒素等の不活性雰囲気中であってもよいが、パターン樹脂膜の酸化を防ぐことができる観点から、窒素雰囲気下が好ましい。
The heat treatment time is preferably 5 hours or less, and more preferably 30 minutes to 3 hours.
Within the above range, the crosslinking reaction or the dehydration ring-closing reaction can proceed sufficiently.
The heat treatment may be performed in air or in an inert atmosphere such as nitrogen, but is preferably performed in a nitrogen atmosphere from the viewpoint of preventing oxidation of the patterned resin film.
加熱処理に用いられる装置としては、石英チューブ炉、ホットプレート、ラピッドサーマルアニール、縦型拡散炉、赤外線硬化炉、電子線硬化炉、マイクロ波硬化炉等が挙げられる。 Equipment used for heat treatment includes quartz tube furnaces, hot plates, rapid thermal annealing, vertical diffusion furnaces, infrared curing furnaces, electron beam curing furnaces, microwave curing furnaces, etc.
本開示の硬化物は、パッシベーション膜、バッファーコート膜、層間絶縁膜、カバーコート層、表面保護膜等として用いることができる。
上記パッシベーション膜、バッファーコート膜、層間絶縁膜、カバーコート層及び表面保護膜からなる群から選択される1以上を用いて、信頼性の高い、半導体装置、多層配線板、各種電子デバイス、積層デバイス(マルチダイファンアウトウエハレベルパッケージ等)等の電子部品などを製造することができる。
The cured product of the present disclosure can be used as a passivation film, a buffer coat film, an interlayer insulating film, a cover coat layer, a surface protective film, etc.
Using one or more selected from the group consisting of the above passivation film, buffer coat film, interlayer insulating film, cover coat layer, and surface protection film, highly reliable electronic components such as semiconductor devices, multilayer wiring boards, various electronic devices, and stacked devices (multi-die fan-out wafer level packages, etc.) can be manufactured.
本開示の電子部品である半導体装置の製造工程の一例を、図面を参照して説明する。
図1は、本開示の一実施形態に係る電子部品である多層配線構造の半導体装置の製造工程図である。
図1において、回路素子を有するSi基板等の半導体基板1は、回路素子の所定部分を除いてシリコン酸化膜等の保護膜2などで被覆され、露出した回路素子上に第1導体層3が形成される。その後、前記半導体基板1上に層間絶縁膜4が形成される。
An example of a manufacturing process for a semiconductor device, which is an electronic component according to the present disclosure, will be described with reference to the drawings.
FIG. 1 is a manufacturing process diagram of a semiconductor device having a multilayer wiring structure, which is an electronic component according to an embodiment of the present disclosure.
1, a semiconductor substrate 1 such as a Si substrate having circuit elements is covered with a protective film 2 such as a silicon oxide film except for a predetermined portion of the circuit elements, and a first conductor layer 3 is formed on the exposed circuit elements. Then, an interlayer insulating film 4 is formed on the semiconductor substrate 1.
次に、塩化ゴム系、フェノールノボラック系等の感光性樹脂層5が、層間絶縁膜4上に形成され、公知の写真食刻技術によって所定部分の層間絶縁膜4が露出するように窓6Aが設けられる。 Next, a photosensitive resin layer 5, such as a chlorinated rubber or phenol novolac type, is formed on the interlayer insulating film 4, and windows 6A are provided using known photoetching techniques to expose predetermined portions of the interlayer insulating film 4.
窓6Aが露出した層間絶縁膜4は、選択的にエッチングされ、窓6Bが設けられる。
次いで、窓6Bから露出した第1導体層3を腐食することなく、感光性樹脂層5のみを腐食するようなエッチング溶液を用いて感光性樹脂層5が完全に除去される。
The interlayer insulating film 4 from which the window 6A is exposed is selectively etched to provide a window 6B.
Next, the photosensitive resin layer 5 is completely removed using an etching solution that corrodes only the photosensitive resin layer 5 without corroding the first conductor layer 3 exposed from the window 6B.
さらに公知の写真食刻技術を用いて、第2導体層7を形成し、第1導体層3との電気的接続を行う。
3層以上の多層配線構造を形成する場合には、上述の工程を繰り返して行い、各層を形成することができる。
Further, a second conductor layer 7 is formed by using a known photolithography technique, and is electrically connected to the first conductor layer 3 .
When forming a multi-layer wiring structure having three or more layers, the above-mentioned steps can be repeated to form each layer.
次に、上述の感光性樹脂組成物を用いて、パターン露光により窓6Cを開口し、表面保護膜8を形成する。表面保護膜8は、第2導体層7を外部からの応力、α線等から保護するものであり、得られる半導体装置は信頼性に優れる。
尚、前記例において、層間絶縁膜を本開示の感光性樹脂組成物を用いて形成することも可能である。
Next, the above-mentioned photosensitive resin composition is used to open windows 6C by pattern exposure to form a surface protective film 8. The surface protective film 8 protects the second conductor layer 7 from external stress, α-rays, etc., and the resulting semiconductor device has excellent reliability.
In the above example, the interlayer insulating film can also be formed using the photosensitive resin composition of the present disclosure.
以下、実施例及び比較例に基づき、本開示についてさらに具体的に説明する。尚、本開示は下記実施例に限定されるものではない。 The present disclosure will be explained in more detail below based on examples and comparative examples. Note that the present disclosure is not limited to the following examples.
(合成例1(ポリイミド前駆体A1の合成))
3,3’,4,4’‐ビフェニルエーテルテトラカルボン酸二無水物(ODPA)7.07gと2,2’-ジメチルビフェニル-4,4’-ジアミン(DMAP)4.12gとをN-メチル-2-ピロリドン(NMP)30gに溶解し、30℃で4時間、その後室温下で一晩撹拌し、ポリアミド酸を得た。そこに水冷下で無水トリフルオロ酢酸を9.45g加え、45℃で3時間撹拌し、メタクリル酸2-ヒドロキシエチル(HEMA)7.08gを加えた。この反応液を蒸留水に滴下し、沈殿物をろ別して集め、減圧乾燥することによってポリイミド前駆体A1を得た。
ゲルパーミエーションクロマトグラフィー(GPC)法を用いて、標準ポリスチレン換算により、ポリイミド前駆体A1の重量平均分子量を求めた。ポリイミド前駆体A1の重量平均分子量は40000であった。具体的には、ポリイミド前駆体A1 0.5mgを溶媒[テトラヒドロフラン(THF)/ジメチルホルムアミド(DMF)=1/1(容積比)]1mLに溶解させた溶液を用い、以下の条件で測定した。
(測定条件)
測定装置:検出器 株式会社日立製作所製L4000UV
ポンプ:株式会社日立製作所製L6000
株式会社島津製作所製C-R4A Chromatopac
測定条件:カラムGelpack GL-S300MDT-5×2本
溶離液:THF/DMF=1/1(容積比)
LiBr(0.03mol/L)、H3PO4(0.06mol/L)
流速:1.0mL/min、検出器:UV270nm
(Synthesis Example 1 (Synthesis of Polyimide Precursor A1))
7.07 g of 3,3',4,4'-biphenylethertetracarboxylic dianhydride (ODPA) and 4.12 g of 2,2'-dimethylbiphenyl-4,4'-diamine (DMAP) were dissolved in 30 g of N-methyl-2-pyrrolidone (NMP), and the mixture was stirred at 30°C for 4 hours and then at room temperature overnight to obtain polyamic acid. 9.45 g of trifluoroacetic anhydride was added thereto under water cooling, and the mixture was stirred at 45°C for 3 hours, and 7.08 g of 2-hydroxyethyl methacrylate (HEMA) was added. This reaction solution was dropped into distilled water, and the precipitate was collected by filtration and dried under reduced pressure to obtain polyimide precursor A1.
The weight average molecular weight of the polyimide precursor A1 was determined by gel permeation chromatography (GPC) in terms of standard polystyrene. The weight average molecular weight of the polyimide precursor A1 was 40000. Specifically, a solution in which 0.5 mg of the polyimide precursor A1 was dissolved in 1 mL of a solvent [tetrahydrofuran (THF)/dimethylformamide (DMF)=1/1 (volume ratio)] was used, and the measurement was performed under the following conditions.
(Measurement conditions)
Measurement equipment: Detector: Hitachi L4000UV
Pump: Hitachi L6000
Shimadzu Corporation C-R4A Chromatopac
Measurement conditions: Column Gelpack GL-S300MDT-5 x 2 Eluent: THF/DMF = 1/1 (volume ratio)
LiBr (0.03 mol/L), H 3 PO 4 (0.06 mol/L)
Flow rate: 1.0 mL/min, detector: UV 270 nm
また、ポリイミド前駆体A1のエステル化率(ODPAのカルボキシ基のHEMAとの反応率)を、以下の条件でNMR測定を行い、算出した。エステル化率は、ポリアミド酸の全カルボキシ基に対し80モル%であった(残り20モル%はカルボキシ基)。
測定機器:ブルカー・バイオスピン社製 AV400M
磁場強度:400MHz
基準物質:テトラメチルシラン(TMS)
溶媒:ジメチルスルホキシド(DMSO)
The esterification rate of the polyimide precursor A1 (the reaction rate of the carboxyl groups of ODPA with HEMA) was calculated by NMR measurement under the following conditions: The esterification rate was 80 mol % based on the total carboxyl groups of the polyamic acid (the remaining 20 mol % was carboxyl groups).
Measuring equipment: Bruker Biospin AV400M
Magnetic field strength: 400MHz
Reference material: tetramethylsilane (TMS)
Solvent: dimethyl sulfoxide (DMSO)
(感光性樹脂組成物の調製)
表1及び表2に示した成分及び配合量にて、実施例1~5及び比較例1、2の感光性樹脂組成物を調製した。表1及び表2の各成分の配合量の単位は質量部であり、表1及び表2中の空欄は未配合を意味する。用いた各成分は以下の通りである。
(Preparation of Photosensitive Resin Composition)
Photosensitive resin compositions of Examples 1 to 5 and Comparative Examples 1 and 2 were prepared using the components and amounts shown in Tables 1 and 2. The units of the amounts of each component in Tables 1 and 2 are parts by mass, and blanks in Tables 1 and 2 indicate that the component was not used. The components used are as follows.
・(A)成分
A1:合成例1で合成したポリイミド前駆体
・(B)成分(環状骨格を含まない重合性モノマー)
B1:テトラエチレングリコールジメタクリレート(TEGDMA)
B2:エトキシ化ペンタエリスリトールテトラアクリレート(ATM-4E、エトキシ基の合計数:4)
(B)’成分(環状骨格を含む重合性モノマー)
B’1:A-DCP(トリシクロデカンジメタノールジアクリレート)
・(C)成分
C1:PDO(1-フェニル-1,2-プロパンジオン-2-(O-エトキシカルボニル)オキシム)
C2:エタノン,1-[9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル]-,1-(O-アセチルオキシム))
・(D)成分
D1:9,10ジエトキシアントラセン
D2:9,10ジブトキシアントラセン
・(E)成分
E1:N-メチル-2-ピロリドン
E2:3-メトキシ-N,N-ジメチルプロピオンアミド
・(F)成分
F1:4,4’-ビス(ジエチルアミノ)ベンゾフェノン
・(G)成分熱重合開始剤
G1:ビス(1-フェニル-1-メチルエチル)ペルオキシド
・(H)成分
H1:3-ウレイドプロピルトリエトキシシラン
H2:ベンゾトリアゾール
H3:5-アミノ-1H-テトラゾール
(A) Component A1: Polyimide precursor synthesized in Synthesis Example 1 (B) Component (polymerizable monomer not containing a cyclic skeleton)
B1: Tetraethylene glycol dimethacrylate (TEGDMA)
B2: Ethoxylated pentaerythritol tetraacrylate (ATM-4E, total number of ethoxy groups: 4)
Component (B)′ (polymerizable monomer containing a cyclic skeleton)
B'1: A-DCP (tricyclodecane dimethanol diacrylate)
(C) Component C1: PDO (1-phenyl-1,2-propanedione-2-(O-ethoxycarbonyl)oxime)
C2: Ethanone, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]-, 1-(O-acetyloxime)
(D) Component D1: 9,10-diethoxyanthracene D2: 9,10-dibutoxyanthracene (E) Component E1: N-methyl-2-pyrrolidone E2: 3-methoxy-N,N-dimethylpropionamide (F) Component F1: 4,4'-bis(diethylamino)benzophenone (G) Component Thermal Polymerization Initiator G1: Bis(1-phenyl-1-methylethyl)peroxide (H) Component H1: 3-ureidopropyltriethoxysilane H2: Benzotriazole H3: 5-amino-1H-tetrazole
(現像後の残膜率の測定1)
得られた感光性樹脂組成物を、塗布装置Act8(東京エレクトロン株式会社製)を用いて、シリコンウエハ上にスピンコートし、110℃で2分間乾燥後、120℃で2分間乾燥して乾燥膜厚が約13μmの感光性樹脂膜を形成した。
得られた感光性樹脂膜をシクロペンタノンに浸漬して完全に溶解するまでの時間の2倍を現像時間として設定した。
また、上記と同様に感光性樹脂膜を作製し、得られた感光性樹脂膜に、マスクアライナMA-8(ズース・マイクロテック社製)にh線バンドパスフィルタを使用して、h線(波長405nm、照射強度2.3mW/cm2)を照射して、露光を行った。なお、実施例1及び比較例2では、比較的低い積算照射量にて 硬化反応が進行し、100、150、200又は300mJ/cm2のh線を照射した。
露光後の樹脂膜を、Act8を用いて、シクロペンタノンに、上記の現像時間でパドル現像した後、プロピレングリコールモノメチルエーテルアセテート(PGMEA)でリンス洗浄を行い、樹脂膜を得た。
120℃のホットプレート上で2分間加熱後の膜厚及び現像後の膜厚について、膜の一部分をけがくことでシリコンウエハを露出させ、露出したシリコンウエハ表面から膜表面までの高さを、接針式プロファイラーDektak150(ブルカー社製)を用いて、測定した(膜厚の測定は以下同様である)。
現像後の膜厚10μmを、120℃のホットプレート上で2分間加熱後の膜厚で割った後、百分率にし、現像後の残膜率を求めた。
結果を表3及び表4に示す。
(Measurement of remaining film rate after development 1)
The obtained photosensitive resin composition was spin-coated on a silicon wafer using a coating device Act8 (manufactured by Tokyo Electron Limited), and dried at 110°C for 2 minutes, and then dried at 120°C for 2 minutes to form a photosensitive resin film having a dry thickness of about 13 µm.
The resulting photosensitive resin film was immersed in cyclopentanone and the developing time was set to twice the time required for the film to be completely dissolved.
In addition, a photosensitive resin film was prepared in the same manner as above, and the obtained photosensitive resin film was exposed to h-rays (wavelength 405 nm, irradiation intensity 2.3 mW/ cm2 ) using a mask aligner MA-8 (manufactured by SUSS MicroTec) with an h-ray bandpass filter. Note that in Example 1 and Comparative Example 2, the curing reaction proceeded with a relatively low cumulative irradiation dose, and 100, 150, 200, or 300 mJ/ cm2 of h-rays were irradiated.
The exposed resin film was paddle-developed in cyclopentanone using Act8 for the above-mentioned developing time, and then rinsed with propylene glycol monomethyl ether acetate (PGMEA) to obtain a resin film.
Regarding the film thickness after heating for 2 minutes on a hot plate at 120° C. and the film thickness after development, a part of the film was scribed to expose the silicon wafer, and the height from the exposed silicon wafer surface to the film surface was measured using a needle-type profiler Dektak 150 (manufactured by Bruker) (the film thickness was measured in the same manner below).
The film thickness after development (10 μm) was divided by the film thickness after heating on a hot plate at 120° C. for 2 minutes, and then expressed as a percentage to determine the remaining film rate after development.
The results are shown in Tables 3 and 4.
(アンダーカット評価)
上述の感光性樹脂組成物を、塗布装置Act8を用いて、シリコンウエハ上にスピンコートし、110℃で2分間乾燥後、120℃で2分間乾燥して乾燥膜厚が約13μmの感光性樹脂膜を形成した。
得られた感光性樹脂膜をシクロペンタノンに浸漬して完全に溶解するまでの時間の2倍を現像時間として設定した。
また、上記と同様に感光性樹脂膜を作製し、得られた感光性樹脂膜に、マスクアライナMA-8(ズース・マイクロテック社製)にh線バンドパスフィルタを使用して、h線(波長405nm、照射強度2.3mW/cm2)を照射して、露光を行った。なお、実施例1及び比較例2では、比較的低い積算照射量にて 硬化反応が進行し、100、150、200又は300mJ/cm2のh線を照射した。
露光後の樹脂膜を、Act8を用いて、シクロペンタノンに、上記の現像時間でパドル現像した後、プロピレングリコールモノメチルエーテルアセテート(PGMEA)でリンス洗浄を行い、樹脂膜を得た。
得られたパターン樹脂膜のうち20μmビア開口部を光学顕微鏡及びSEMによる断面観察を実施し、アンダーカットが無かった場合をAとし、アンダーカットが確認された場合をBとした。結果を表3、4に示す。
(Undercut evaluation)
The above-mentioned photosensitive resin composition was spin-coated on a silicon wafer using a coating device Act8, and then dried at 110° C. for 2 minutes, and then dried at 120° C. for 2 minutes to form a photosensitive resin film having a dry thickness of about 13 μm.
The resulting photosensitive resin film was immersed in cyclopentanone and the developing time was set to twice the time required for the film to be completely dissolved.
In addition, a photosensitive resin film was prepared in the same manner as above, and the obtained photosensitive resin film was exposed to h-rays (wavelength 405 nm, irradiation intensity 2.3 mW/ cm2 ) using a mask aligner MA-8 (manufactured by SUSS MicroTec) with an h-ray bandpass filter. Note that in Example 1 and Comparative Example 2, the curing reaction proceeded with a relatively low cumulative irradiation dose, and 100, 150, 200, or 300 mJ/ cm2 of h-rays were irradiated.
The exposed resin film was paddle-developed in cyclopentanone using Act8 for the above-mentioned developing time, and then rinsed with propylene glycol monomethyl ether acetate (PGMEA) to obtain a resin film.
The cross section of the 20 μm via opening of the obtained patterned resin film was observed by an optical microscope and an SEM, and the case where no undercut was found was rated A, and the case where an undercut was found was rated B. The results are shown in Tables 3 and 4.
(反り量の評価)
上述の感光性樹脂組成物を、塗布装置Act8を用いて、6インチシリコンウエハ上に
スピンコートし、110℃で2分間乾燥後、120℃で2分間乾燥して乾燥膜厚が約13μmの感光性樹脂膜を形成した。その後、マスクアライナMA-8(ズース・マイクロテック社製)を用いて、400mJ/cm2のUV光を照射し、200℃及び2時間の条件で窒素雰囲気化にて加熱処理した。
硬化後の感光性樹脂膜付きの6インチシリコンウエハの反り量をレーザー変位計LK-G5000(キーエンス社製)を用いて測定した。
得られた反り量のうち20μm以下の場合をAとし、20μmより大きいの場合をBとした。結果を表3、4に示す。
(Evaluation of Warpage Amount)
The above-mentioned photosensitive resin composition was spin-coated on a 6-inch silicon wafer using a coating device Act8, and then dried at 110°C for 2 minutes, and then dried at 120°C for 2 minutes to form a photosensitive resin film with a dry thickness of about 13 μm. After that, using a mask aligner MA-8 (manufactured by SUSS MicroTec), the wafer was irradiated with UV light at 400 mJ/ cm2 and heat-treated in a nitrogen atmosphere at 200°C for 2 hours.
The amount of warping of the 6-inch silicon wafer with the cured photosensitive resin film was measured using a laser displacement meter LK-G5000 (manufactured by Keyence Corporation).
Of the obtained warpage amounts, those that were 20 μm or less were rated A, and those that were more than 20 μm were rated B. The results are shown in Tables 3 and 4.
表3及び4に示すように、実施例1~5では、比較例1、2よりも現像後の残膜率に優れ、反り量も抑制されていた。
さらに、実施例1~5では、比較例2と同程度の現像後の残膜率を有しつつ、比較例1よりもアンダーカットの発生を抑制できた。
As shown in Tables 3 and 4, in Examples 1 to 5, the residual film rate after development was superior to that in Comparative Examples 1 and 2, and the amount of warping was also suppressed.
Furthermore, in Examples 1 to 5, while having the same level of residual film rate after development as in Comparative Example 2, the occurrence of undercut was suppressed more than in Comparative Example 1.
2023年11月2日に出願された日本国特許出願2023-188829の開示は、その全体が参照により本明細書に取り込まれる。
本明細書に記載された全ての文献、特許出願、及び技術規格は、個々の文献、特許出願、及び技術規格が参照により取り込まれることが具体的かつ個々に記された場合と同程度に、本明細書中に参照により取り込まれる。
The disclosure of Japanese Patent Application No. 2023-188829, filed on November 2, 2023, is incorporated herein by reference in its entirety.
All publications, patent applications, and standards mentioned in this specification are herein incorporated by reference to the same extent as if each individual publication, patent application, or standard was specifically and individually indicated to be incorporated by reference.
Claims (11)
(B)環状骨格を含まない重合性モノマーと、
(C)光重合開始剤と、
(D)アントラセン構造を含む化合物と、
を含み、
環状骨格を含む重合性モノマーの含有率は、前記(A)ポリイミド前駆体の全量に対して20質量%以下である感光性樹脂組成物。 (A) a polyimide precursor;
(B) a polymerizable monomer not containing a cyclic skeleton;
(C) a photopolymerization initiator; and
(D) a compound containing an anthracene structure;
Including,
The content of the polymerizable monomer having a cyclic skeleton is 20 mass % or less based on the total amount of the polyimide precursor (A).
一般式(1)中、Xは、4価の有機基を表し、Yは2価の有機基を表し、R6及びR7は、それぞれ独立に、水素原子、又は1価の有機基を表し、R6及びR7の少なくとも1つは、重合性の不飽和結合を有する。 The photosensitive resin composition according to claim 1 , wherein the polyimide precursor contains a compound having a structural unit represented by the following general formula (1):
In general formula (1), X represents a tetravalent organic group, Y represents a divalent organic group, R6 and R7 each independently represent a hydrogen atom or a monovalent organic group, and at least one of R6 and R7 has a polymerizable unsaturated bond.
一般式(D)中、Rxは、それぞれ独立に、炭素数1~10のアルキル基、炭素数1~10のアルコキシ基、炭素数6~18のアリール基、原子数5~18のヘテロアリール基、又はハロゲン原子であり、nは0~10の整数である。 The photosensitive resin composition according to claim 1 , wherein the compound (D) comprises a compound represented by the following general formula (D):
In general formula (D), R x 's each independently represent an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an aryl group having 6 to 18 carbon atoms, a heteroaryl group having 5 to 18 atoms, or a halogen atom, and n represents an integer of 0 to 10.
前記感光性樹脂膜をパターン露光して、樹脂膜を得る工程と、
パターン露光後の前記樹脂膜を、有機溶剤を用いて、現像し、パターン樹脂膜を得る工程と、
前記パターン樹脂膜を加熱処理する工程と、を含むパターン硬化物の製造方法。 A step of applying the photosensitive resin composition according to any one of claims 1 to 9 onto a substrate and drying the composition to form a photosensitive resin film;
a step of exposing the photosensitive resin film to a pattern to obtain a resin film;
developing the resin film after the patterned exposure with an organic solvent to obtain a patterned resin film;
and heat-treating the patterned resin film.
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| JP2017049369A (en) * | 2015-08-31 | 2017-03-09 | 富士フイルム株式会社 | Photosensitive composition, method for manufacturing cured film, method for manufacturing liquid crystal display device, method for manufacturing organic electroluminescence display device, and method for manufacturing touch panel |
| WO2017057143A1 (en) * | 2015-09-30 | 2017-04-06 | 東レ株式会社 | Negative type coloring photosensitive resin composition, cured film, element, and display device |
| WO2020071204A1 (en) * | 2018-10-03 | 2020-04-09 | 日立化成デュポンマイクロシステムズ株式会社 | Photosensitive resin composition, method for producing patterned cured product, cured product, interlayer insulating film, cover coat layer, surface protective film, and electronic component |
| JP2020101813A (en) * | 2016-08-01 | 2020-07-02 | 富士フイルム株式会社 | Photosensitive resin composition, cured film, laminate, method for producing cured film, method for producing laminate, and semiconductor device |
| WO2021246458A1 (en) * | 2020-06-03 | 2021-12-09 | 富士フイルム株式会社 | Photosensitive resin composition, cured film, laminate, method for producing cured film, and semiconductor device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2017049369A (en) * | 2015-08-31 | 2017-03-09 | 富士フイルム株式会社 | Photosensitive composition, method for manufacturing cured film, method for manufacturing liquid crystal display device, method for manufacturing organic electroluminescence display device, and method for manufacturing touch panel |
| WO2017057143A1 (en) * | 2015-09-30 | 2017-04-06 | 東レ株式会社 | Negative type coloring photosensitive resin composition, cured film, element, and display device |
| JP2020101813A (en) * | 2016-08-01 | 2020-07-02 | 富士フイルム株式会社 | Photosensitive resin composition, cured film, laminate, method for producing cured film, method for producing laminate, and semiconductor device |
| WO2020071204A1 (en) * | 2018-10-03 | 2020-04-09 | 日立化成デュポンマイクロシステムズ株式会社 | Photosensitive resin composition, method for producing patterned cured product, cured product, interlayer insulating film, cover coat layer, surface protective film, and electronic component |
| WO2021246458A1 (en) * | 2020-06-03 | 2021-12-09 | 富士フイルム株式会社 | Photosensitive resin composition, cured film, laminate, method for producing cured film, and semiconductor device |
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