WO2025094402A1 - Resin composition, cured product, method for producing cured product, and electronic component - Google Patents
Resin composition, cured product, method for producing cured product, and electronic component Download PDFInfo
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- WO2025094402A1 WO2025094402A1 PCT/JP2023/039755 JP2023039755W WO2025094402A1 WO 2025094402 A1 WO2025094402 A1 WO 2025094402A1 JP 2023039755 W JP2023039755 W JP 2023039755W WO 2025094402 A1 WO2025094402 A1 WO 2025094402A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/10—Metal compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3472—Five-membered rings
- C08K5/3475—Five-membered rings condensed with carbocyclic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
Definitions
- This disclosure relates to a resin composition, a cured product, a method for producing the cured product, and an electronic component.
- Polyimide resin which has excellent heat resistance as well as electrical and mechanical properties, is widely used as a material for resin films used as surface protective films for elements in semiconductor devices, interlayer insulating films, etc.
- resin films by pattern exposure using polyimide resins that have been given photosensitivity (see, for example, Patent Document 1).
- Patent document 1 JP 2021-85977 A
- An object of one embodiment of the present disclosure is to provide a resin composition having excellent adhesion to a metal surface. According to one embodiment of the present disclosure, a cured product obtained using the resin composition, a method for producing the cured product, and an electronic component are provided.
- a polyimide component containing at least one of a polyimide precursor and a polyimide resin; A metal chelating agent; Rust inhibitors and A resin composition comprising a compound A represented by the following formula (1):
- R 1 and R 2 each represent an organic group, and R 1 and R 2 may be bonded to form a ring.
- the rust inhibitor comprises at least one of a tetrazole compound and a triazole compound.
- ⁇ 4> The resin composition according to any one of ⁇ 1> to ⁇ 3>, further comprising a photopolymerization initiator.
- ⁇ 5> A cured product of the resin composition according to any one of ⁇ 1> to ⁇ 4>.
- ⁇ 6> A method for producing a cured product, comprising: forming a layer of the resin composition according to any one of ⁇ 1> to ⁇ 4> on a substrate; and curing the layer of the resin composition.
- ⁇ 7> An electronic part comprising a cured product of the resin composition according to any one of ⁇ 1> to ⁇ 4>.
- One embodiment of the present disclosure aims to provide a resin composition that can produce a cured product with excellent adhesion to metal surfaces. Another embodiment of the present disclosure aims to provide a cured product obtained using this resin composition, a method for producing the cured product, and an electronic component.
- FIGS. 1A to 1C are diagrams illustrating a manufacturing process for an electronic component according to an embodiment of the present disclosure.
- each component may contain multiple types of corresponding substances.
- the content or amount of each component means the total content or amount of the multiple substances present in the composition, unless otherwise specified.
- the terms “layer” and “film” include cases where the layer or film is formed over the entire area when the area in which the layer or film is present is observed, as well as cases where the layer or film is formed over only a portion of the area.
- the thickness of a layer or film is determined as the arithmetic mean value of thicknesses measured at five points on the layer or film of interest.
- the thickness of the layer or film can be measured using a micrometer or the like.
- when the thickness of the layer or film can be measured directly it is measured using a micrometer.
- the thickness of one layer or the total thickness of multiple layers it may be measured by observing the cross section of the measurement target using an electron microscope.
- the term "(meth)acrylic group” means “acrylic group” and “methacrylic group”
- the term “(meth)acrylate” means “acrylate” and “methacrylate”
- the term “(meth)acryloyl” means “acryloyl” and “methacryloyl”.
- the number of carbon atoms in the functional group means the total number of carbon atoms including the number of carbon atoms in the substituent.
- the configuration of the embodiment is not limited to the configuration shown in the drawings.
- the size of the members in each drawing is conceptual, and the relative relationship between the sizes of the members is not limited to this.
- the resin composition of the present disclosure comprises: a polyimide component including at least one of a polyimide precursor and a polyimide resin; A metal chelating agent; Rust inhibitors and and a compound A represented by the following formula:
- R 1 and R 2 each represent an organic group, and R 1 and R 2 may be bonded to form a ring.
- the metal chelating agent contained in the resin composition forms a three-dimensional crosslinked structure by binding the molecules of the polyimide component and serves to suppress elution of the cured product by a developer, but the metal chelating agent may reduce the adhesion of the cured product to a metal surface.
- a cured product obtained from a resin composition containing a rust inhibitor and compound A together with a metal chelating agent has superior adhesion to metal surfaces compared to a cured product obtained from a resin composition containing a rust inhibitor together with a metal chelating agent but not compound A. This is believed to be because compound A contained together with the rust inhibitor improves the reactivity of the rust inhibitor with metals.
- the components contained in the resin composition and the components that may be contained therein will be described below.
- the polyimide component includes at least one of a polyimide precursor and a polyimide resin.
- the term "polyimide precursor” refers to at least one selected from the group consisting of polyamic acid, polyamic acid ester, polyamic acid salt, and polyamic acid amide.
- Polyamic acid esters and polyamic acid amides are compounds in which the hydrogen atoms of at least some of the carboxy groups in a polyamic acid are substituted with monovalent organic groups
- polyamic acid salts are compounds in which at least some of the carboxy groups in a polyamic acid form a salt structure with a basic compound having a pH of over 7.
- the term "polyimide resin” refers to a resin having an imide skeleton in all or part of the resin skeleton.
- the resin composition may contain a polyimide precursor and a polyimide resin as the polyimide component.
- a polyimide precursor and a polyimide resin as the polyimide component.
- the polyimide component is preferably in a state of being dissolved in a solvent.
- the cyclization rate of the polyimide component in the cured state is 80% or less. From the viewpoint of suppressing shrinkage due to the cyclization reaction of the polyimide precursor, the cyclization rate of the polyimide component in the cured state is preferably 75% or less, more preferably 70% or less, and even more preferably 65% or less. From the viewpoint of fully exhibiting the properties of the polyimide, the cyclization rate of the polyimide component in the cured state is preferably 30% or more, more preferably 35% or more, and even more preferably 40% or more.
- the cyclization rate of the polyimide component in the cured state is measured by the method described in the Examples.
- a method for inducing a crosslinking reaction of the polyimide component can be mentioned. More specifically, there is a method in which the cyclization of the polyimide component is inhibited by consuming a functional group that contributes to the cyclization (imidization) of the polyimide component in a crosslinking reaction.
- Methods for causing a crosslinking reaction of a polyimide precursor include a method using a metal chelating agent or other crosslinking agents, and a method using a thermal radical generator.
- the polyimide precursor preferably contains a compound having a structural unit represented by the following general formula (1), which tends to give a cured product with high reliability.
- the polyimide precursor may be a polyimide precursor having a polymerizable unsaturated bond (hereinafter, may be referred to as an "unsaturated polyimide precursor").
- the polymerizable unsaturated bond may be a carbon-carbon double bond.
- the unsaturated polyimide precursor may be a compound having a structural unit represented by the following general formula (1) in which at least one of R 6 and R 7 has a polymerizable unsaturated bond.
- X represents a tetravalent organic group
- Y represents a divalent organic group
- R6 and R7 each independently represent a hydrogen atom or a monovalent organic group.
- the polyimide precursor may have a plurality of structural units represented by the above general formula (1), and X, Y, R6 and R7 in the plurality of structural units may be the same or different.
- R 6 and R 7 are each independently a hydrogen atom or a monovalent organic group, the combination is not particularly limited.
- at least one of R 6 and R 7 may be a hydrogen atom and the remaining may be a monovalent organic group described below, or they may be the same or different monovalent organic groups.
- the combinations of R 6 and R 7 of each structural unit may be the same or different.
- the tetravalent organic group represented by X preferably has 4 to 25 carbon atoms, more preferably 5 to 13 carbon atoms, and even more preferably 6 to 12 carbon atoms.
- the tetravalent organic group represented by X may contain an aromatic ring.
- the aromatic ring include aromatic hydrocarbon groups (e.g., aromatic rings having 6 to 20 carbon atoms) and aromatic heterocyclic groups (e.g., heterocyclic rings having 5 to 20 atoms).
- the tetravalent organic group represented by X is preferably an aromatic hydrocarbon group. Examples of the aromatic hydrocarbon group include a benzene ring, a naphthalene ring, and a phenanthrene ring.
- each aromatic ring may have a substituent or may be unsubstituted.
- substituent of the aromatic ring include an alkyl group, a fluorine atom, a halogenated alkyl group, a hydroxyl group, and an amino group.
- the tetravalent organic group represented by X when the tetravalent organic group represented by X contains a benzene ring, the tetravalent organic group represented by X preferably contains one to four benzene rings, more preferably contains one to three benzene rings, and even more preferably contains one or two benzene rings.
- the benzene rings may be linked by a single bond, or may be linked by a linking group such as an alkylene group, a halogenated alkylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a silylene bond (-Si(R A ) 2 -; each of the two R A 's independently represents a hydrogen atom, an alkyl group, or a phenyl group), a siloxane bond (-O-(Si(R B ) 2 -O-) n ; each of the two R B 's independently represents a hydrogen atom, an alkyl group, or a phenyl group, and n represents an integer of 1 or 2 or more), or a composite linking group formed by combining at least two of these linking groups.
- the two R B 's independently represents a hydrogen atom, an alkyl group, or a phen
- the --COOR 6 group and the --CONH-- group are preferably located at the ortho position relative to each other, and the --COOR 7 group and the --CO-- group are preferably located at the ortho position relative to each other.
- tetravalent organic group represented by X include groups represented by the following formulae (A) to (F).
- groups represented by the following formulae (A) to (F) include groups represented by the following formulae (A) to (F).
- a group represented by the following formula (E) is preferred.
- C in formula (E) is more preferably a group containing an ether bond, and even more preferably an ether bond.
- the following formula (F) is a structure in which C in the following formula (E) is a single bond. It should be noted that the present disclosure is not limited to the following specific examples.
- a and B are each independently a single bond or a divalent group not conjugated with a benzene ring. However, A and B cannot both be single bonds.
- the divalent group not conjugated with a benzene ring include a methylene group, a halogenated methylene group, a halogenated methylmethylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a silylene bond (-Si(R A ) 2 -; each of the two R A 's independently represents a hydrogen atom, an alkyl group, or a phenyl group).
- a and B are each independently preferably a methylene group, a bis(trifluoromethyl)methylene group, a difluoromethylene group, an ether bond, a sulfide bond, or the like, and more preferably an ether bond.
- C is preferably a group containing an ether bond, and is preferably an ether bond.
- the divalent organic group represented by Y preferably has 4 to 25 carbon atoms, more preferably 6 to 20 carbon atoms, and even more preferably 12 to 18 carbon atoms.
- the skeleton of the divalent organic group represented by Y may be the same as the skeleton of the tetravalent organic group represented by X, and a preferred skeleton of the divalent organic group represented by Y may be the same as the preferred skeleton of the tetravalent organic group represented by X.
- the skeleton of the divalent organic group represented by Y may be a structure in which two bonding positions of the tetravalent organic group represented by X are substituted with atoms (e.g., hydrogen atoms) or functional groups (e.g., alkyl groups).
- the divalent organic group represented by Y may be a divalent aliphatic group or a divalent aromatic group. From the viewpoint of heat resistance, the divalent organic group represented by Y is preferably a divalent aromatic group.
- divalent aromatic group examples include a divalent aromatic hydrocarbon group (e.g., an aromatic ring having 6 to 20 carbon atoms) and a divalent aromatic heterocyclic group (e.g., a heterocyclic ring having 5 to 20 atoms), and the like, with a divalent aromatic hydrocarbon group being preferred.
- a divalent aromatic hydrocarbon group e.g., an aromatic ring having 6 to 20 carbon atoms
- a divalent aromatic heterocyclic group e.g., a heterocyclic ring having 5 to 20 atoms
- divalent aromatic group represented by Y include groups represented by the following formulae (G) and (H).
- the group represented by the following formula (H) is preferred, and among these, in the following formula (H), D is more preferably a group containing a single bond or an ether bond, even more preferably a group containing a single bond or an ether bond, particularly preferably a group containing an ether bond, and extremely preferably an ether bond.
- R each independently represents an alkyl group, an alkoxy group, a halogenated alkyl group, a phenyl group, or a halogen atom
- n each independently represents an integer of 0 to 4.
- D may also be a structure represented by formula (C1) above.
- Specific examples of D in formula (H) are the same as the specific examples of C in formula (E). It is preferable that each D in formula (H) independently represents a single bond, an ether bond, a group containing an ether bond and a phenylene group, a group containing an ether bond, a phenylene group and an alkylene group, or the like.
- the alkyl group represented by R in formulas (G) to (H) is preferably an alkyl group having 1 to 10 carbon atoms, more preferably an alkyl group having 1 to 5 carbon atoms, and even more preferably an alkyl group having 1 or 2 carbon atoms.
- Specific examples of the alkyl group represented by R in formulae (G) to (H) include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, an s-butyl group, and a t-butyl group.
- the alkoxy group represented by R in formulas (G) to (H) is preferably an alkoxy group having 1 to 10 carbon atoms, more preferably an alkoxy group having 1 to 5 carbon atoms, and even more preferably an alkoxy group having 1 or 2 carbon atoms.
- Specific examples of the alkoxy group represented by R in formulae (G) to (H) include a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, an isobutoxy group, an s-butoxy group, and a t-butoxy group.
- the halogenated alkyl group represented by R in Formulae (G) to (H) is preferably a halogenated alkyl group having 1 to 5 carbon atoms, more preferably a halogenated alkyl group having 1 to 3 carbon atoms, and even more preferably a halogenated alkyl group having 1 or 2 carbon atoms.
- Specific examples of the halogenated alkyl group represented by R in formulas (G) to (H) include alkyl groups in which at least one hydrogen atom contained in the alkyl group represented by R in formulas (G) to (H) is substituted with a halogen atom such as a fluorine atom or a chlorine atom.
- a fluoromethyl group, a difluoromethyl group, a trifluoromethyl group, etc. are preferred.
- n is preferably 0 to 2, more preferably 0 or 1, and even more preferably 0.
- divalent aliphatic group represented by Y include linear or branched alkylene groups, cycloalkylene groups, and divalent groups having a polyalkylene oxide structure.
- the linear or branched alkylene group represented by Y is preferably an alkylene group having 1 to 20 carbon atoms, more preferably an alkylene group having 1 to 15 carbon atoms, and even more preferably an alkylene group having 1 to 10 carbon atoms.
- alkylene group represented by Y examples include a tetramethylene group, a hexamethylene group, a heptamethylene group, an octamethylene group, a nonamethylene group, a decamethylene group, an undecamethylene group, a dodecamethylene group, a 2-methylpentamethylene group, a 2-methylhexamethylene group, a 2-methylheptamethylene group, a 2-methyloctamethylene group, a 2-methylnonamethylene group, and a 2-methyldecamethylene group.
- the cycloalkylene group represented by Y is preferably a cycloalkylene group having 3 to 10 carbon atoms, and more preferably a cycloalkylene group having 3 to 6 carbon atoms.
- Specific examples of the cycloalkylene group represented by Y include a cyclopropylene group, a cyclohexylene group, and the like.
- the unit structure contained in the divalent group having a polyalkylene oxide structure represented by Y is preferably an alkylene oxide structure having 1 to 10 carbon atoms, more preferably an alkylene oxide structure having 1 to 8 carbon atoms, and even more preferably an alkylene oxide structure having 1 to 4 carbon atoms.
- the polyalkylene oxide structure is preferably a polyethylene oxide structure or a polypropylene oxide structure.
- the alkylene group in the alkylene oxide structure may be linear or branched.
- the unit structure in the polyalkylene oxide structure may be one type or two or more types.
- the divalent organic group represented by Y may be a divalent group having a polysiloxane structure.
- Examples of the divalent group having a polysiloxane structure represented by Y include divalent groups having a polysiloxane structure in which a silicon atom in the polysiloxane structure is bonded to a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 18 carbon atoms.
- alkyl group having 1 to 20 carbon atoms bonded to a silicon atom in the polysiloxane structure include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a t-butyl group, an n-octyl group, a 2-ethylhexyl group, an n-dodecyl group, etc.
- a methyl group is preferable.
- the aryl group having 6 to 18 carbon atoms bonded to the silicon atom in the polysiloxane structure may be unsubstituted or substituted with a substituent.
- substituent when the aryl group has a substituent include a halogen atom, an alkoxy group, and a hydroxy group.
- aryl group having 6 to 18 carbon atoms include a phenyl group, a naphthyl group, and a benzyl group. Of these, a phenyl group is preferred.
- the alkyl group having 1 to 20 carbon atoms or the aryl group having 6 to 18 carbon atoms in the polysiloxane structure may be of one type or of two or more types.
- the silicon atom constituting the divalent group having a polysiloxane structure represented by Y may be bonded to the NH group in general formula (1) via an alkylene group such as a methylene group or an ethylene group, or an arylene group such as a phenylene group.
- the group represented by formula (G) is preferably a group represented by the following formula (G'), and the group represented by formula (H) is preferably a group represented by the following formula (H'), formula (H'') or formula (H'''). From the viewpoint of having a flexible skeleton and excellent bonding properties, it is more preferably a group represented by the following formula (H') or formula (H'').
- each R independently represents an alkyl group, an alkoxy group, a halogenated alkyl group, a phenyl group, or a halogen atom.
- R is preferably an alkyl group, and more preferably a methyl group.
- the combination of the tetravalent organic group represented by X and the divalent organic group represented by Y is not particularly limited.
- Examples of the combination of the tetravalent organic group represented by X and the divalent organic group represented by Y include the following.
- a combination in which X is a group represented by formula (E) and Y is a group represented by formulas (G) and (H).
- the combination in which X is a group represented by formula (E) and Y is a group represented by formula (H) is preferred.
- R6 and R7 each independently represent a hydrogen atom or a monovalent organic group which may have an unsaturated double bond.
- the monovalent organic group is preferably an aliphatic hydrocarbon group having 1 to 4 carbon atoms or an organic group having an unsaturated double bond, more preferably any one of a group represented by the following general formula (2), an ethyl group, an isobutyl group, or a t-butyl group, and further preferably contains an aliphatic hydrocarbon group having 1 or 2 carbon atoms or a group represented by the following general formula (2).
- at least one of R 6 and R 7 is a group represented by general formula (2).
- the monovalent organic group contains an organic group having an unsaturated double bond, preferably a group represented by the following general formula (2), the i-ray transmittance is high, and a good cured product tends to be formed even when cured at a low temperature of 400° C. or less.
- the monovalent organic group contains an organic group having an unsaturated double bond, preferably a group represented by the following general formula (2), at least a part of the unsaturated double bond portion is eliminated by the compound (C).
- aliphatic hydrocarbon groups having 1 to 4 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, and t-butyl groups, with ethyl, isobutyl, and t-butyl groups being preferred.
- R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and R x represents a divalent linking group.
- the carbon number of the aliphatic hydrocarbon group represented by R 8 to R 10 in general formula (2) is 1 to 3, and preferably 1 or 2.
- Specific examples of the aliphatic hydrocarbon group represented by R 8 to R 10 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, etc., and a methyl group is preferred.
- R 8 to R 10 in the general formula (2) a combination in which R 8 and R 9 are hydrogen atoms and R 10 is a hydrogen atom or a methyl group is preferred.
- R x is a divalent linking group, and is preferably a hydrocarbon group having 1 to 10 carbon atoms.
- the hydrocarbon group having 1 to 10 carbon atoms include linear or branched alkylene groups.
- the number of carbon atoms in R x is preferably 1 to 10, more preferably 2 to 5, and further preferably 2 or 3.
- R6 and R7 are a group represented by general formula (2), and it is more preferable that both of R6 and R7 are groups represented by general formula (2).
- the ratio of R6 and R7 which are groups represented by general formula (2), to the sum of R6 and R7 of all structural units contained in the compound is preferably 60 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more.
- the upper limit is not particularly limited, and may be 100 mol%.
- the above ratio may be 0 mol % or more and less than 60 mol %.
- the group represented by general formula (2) is preferably a group represented by the following general formula (2'):
- R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms; q represents an integer of 1 to 10.
- q is an integer from 1 to 10, preferably an integer from 2 to 5, and more preferably 2 or 3.
- the content of the structural unit represented by general formula (1) contained in the compound having the structural unit represented by general formula (1) is preferably 60 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more, based on the total structural units.
- the upper limit of the aforementioned content is not particularly limited, and may be 100 mol%.
- the polyimide precursor may be synthesized using a tetracarboxylic dianhydride and a diamine compound, in which case, in general formula (1), X corresponds to a residue derived from the tetracarboxylic dianhydride, and Y corresponds to a residue derived from the diamine compound.
- the polyimide precursor may be synthesized by using a tetracarboxylic acid instead of a tetracarboxylic dianhydride.
- tetracarboxylic dianhydrides include pyromellitic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-biphenylethertetracarboxylic dianhydride, 3,3',4,4'-benzophenonetetracarboxylic dianhydride, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 2,3,5,6-pyridinetetracarboxylic dianhydride, and 1,4,5,8-naphthalenetetracarboxylic dianhydride.
- dianhydride 3,4,9,10-perylenetetracarboxylic dianhydride, m-terphenyl-3,3',4,4'-tetracarboxylic dianhydride, p-terphenyl-3,3',4,4'-tetracarboxylic dianhydride, 1,1,4,4'-(4,4'-isopropylidenediphenoxy)diphthalic anhydride, 4,4'-oxydiphthalic anhydride, 1,3,3,3-hexafluoro-2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 1,1,1,3,3,3-hexafluoro-2,2- Bis(3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 2,2-bis(3,4-dicarboxyphenyphenyl)propane dianhydride, 2,2-bis(3,4-dicarboxy
- At least one selected from the group consisting of 3,3',4,4'-biphenyl ether tetracarboxylic dianhydride, pyromellitic dianhydride, 4,4'-oxydiphthalic anhydride, and 3,3',4,4'-biphenyl tetracarboxylic dianhydride is preferable, at least one selected from the group consisting of pyromellitic dianhydride and 4,4'-oxydiphthalic anhydride is more preferable, and from the viewpoint of bonding at lower temperatures, it is even more preferable to include 3,3',4,4'-biphenyl ether tetracarboxylic dianhydride.
- the tetracarboxylic dianhydrides may be used alone or in combination of two or more kinds.
- diamine compound examples include 2,2'-dimethylbiphenyl-4,4'-diamine, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 2,2'-difluoro-4,4'-diaminobiphenyl, p-phenylenediamine, m-phenylenediamine, p-xylylenediamine, m-xylylenediamine, 1,5-diaminonaphthalene, benzidine, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 2,4'-diaminodiphenyl ether, 2,2'-diaminodiphenyl ether, 4, 4'-diaminodiphenyl sulfone, 3,4'-diaminodiphenyl sulfone, 3,4'
- diamine compound 2,2'-dimethylbiphenyl-4,4'-diamine, m-phenylenediamine, 4,4'-diaminodiphenyl ether, and 1,3-bis(3-aminophenoxy)benzene are preferred.
- At least one selected from the group consisting of 2,2'-dimethylbiphenyl-4,4'-diamine, 4,4'-diaminodiphenyl ether, m-phenylenediamine, and 1,3-bis(3-aminophenoxy)benzene is more preferable, and from the viewpoint of having a flexible skeleton and excellent adhesiveness, at least one selected from the group consisting of 4,4'-diaminodiphenyl ether, 1,3-bis(3-aminophenoxy)benzene, and 2,2-bis ⁇ 4-(4'-aminophenoxy)phenyl ⁇ propane is even more preferable.
- the diamine compounds may be used alone or in combination of two or more kinds.
- a compound having a structural unit represented by general formula (1) in which at least one of R6 and R7 in general formula (1) is a monovalent organic group can be obtained, for example, by the following method (a) or (b).
- a tetracarboxylic dianhydride preferably a tetracarboxylic dianhydride represented by the following general formula (8)
- R-OH a compound represented by R-OH
- diester derivative is subjected to a condensation reaction with a diamine compound represented by H 2 N-Y-NH 2 .
- a tetracarboxylic dianhydride is reacted with a diamine compound represented by H 2 N-Y-NH 2 in an organic solvent to obtain a polyamic acid solution, and a compound represented by R-OH is added to the polyamic acid solution and reacted in the organic solvent to introduce an ester group.
- At least one of R 6 and R 7 in the general formula (1) has a polymerizable unsaturated bond
- at least one of R—OH in which R has a polymerizable unsaturated bond is used.
- Y in the diamine compound represented by H 2 N-Y-NH 2 is the same as Y in general formula (1), and specific examples and preferred examples are also the same.
- R in the compound represented by R-OH represents a monovalent organic group, and specific examples and preferred examples are the same as R 6 and R 7 in general formula (1).
- the tetracarboxylic dianhydride represented by the general formula (8), the diamine compound represented by H 2 N-Y-NH 2 , and the compound represented by R-OH may each be used alone or in combination of two or more.
- An unsaturated polyimide precursor may be synthesized by reacting a polyamic acid solution with a dehydration condensation agent together with the compound represented by R-OH.
- the dehydration condensation agent preferably contains at least one selected from the group consisting of trifluoroacetic anhydride, N,N'-dicyclohexylcarbodiimide (DCC) and 1,3-diisopropylcarbodiimide (DIC).
- the above-mentioned compound contained in the unsaturated polyimide precursor can be obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a compound represented by R-OH to form a diester derivative, then reacting it with a chlorinating agent such as thionyl chloride to convert it into an acid chloride, and then reacting a diamine compound represented by H 2 N-Y-NH 2 with the acid chloride.
- the above-mentioned compound contained in the unsaturated polyimide precursor can be obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a compound represented by R-OH to form a diester derivative, and then reacting the diamine compound represented by H 2 N-Y-NH 2 with the diester derivative in the presence of a carbodiimide compound.
- the above-mentioned compound contained in the unsaturated polyimide precursor can be obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a diamine compound represented by H 2 N-Y-NH 2 to form a polyamic acid, then isoimidizing the polyamic acid in the presence of a dehydrating condensing agent such as trifluoroacetic anhydride, and then reacting the compound represented by R-OH.
- a compound represented by R-OH may be reacted in advance with a part of the tetracarboxylic dianhydride to react the partially esterified tetracarboxylic dianhydride with the diamine compound represented by H 2 N-Y-NH 2 .
- X is the same as X in general formula (1), and specific examples and preferred examples are also the same.
- the compound represented by R-OH used in the synthesis of the above-mentioned compound contained in the unsaturated polyimide precursor may be a compound in which a hydroxy group is bonded to R x of the group represented by general formula (2), a compound in which a hydroxy group is bonded to the terminal methylene group of the group represented by general formula (2'), etc.
- Specific examples of the compound represented by R-OH include methanol, ethanol, n-propanol, isopropanol, n-butanol, 2-hydroxyethyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, 2-hydroxybutyl acrylate, 2-hydroxybutyl methacrylate, 4-hydroxybutyl acrylate, 4-hydroxybutyl methacrylate, etc., among which 2-hydroxyethyl methacrylate and 2-hydroxyethyl acrylate are preferred.
- the weight average molecular weight of the polyimide precursor is preferably 10,000 to 200,000, more preferably 10,000 to 100,000, and even more preferably 10,000 to 50,000.
- the weight average molecular weight of the polyimide precursor can be measured, for example, by gel permeation chromatography, and can be calculated using a standard polystyrene calibration curve.
- the resin composition of the present disclosure may further include a dicarboxylic acid.
- the polyimide precursor contained in the resin composition may have a structure in which a part of the amino group in the polyimide precursor reacts with a carboxy group in the dicarboxylic acid.
- a part of the amino group of the diamine compound may react with a carboxy group of the dicarboxylic acid.
- the dicarboxylic acid may be a dicarboxylic acid having a (meth)acrylic group, for example, a dicarboxylic acid represented by the following formula:
- a methacryl group derived from the dicarboxylic acid can be introduced into the polyimide precursor by reacting a part of the amino group of the diamine compound with a carboxy group of the dicarboxylic acid.
- the polyimide resin preferably contains a compound having a structural unit represented by the following general formula (X): This tends to give a cured product with high reliability.
- X represents a tetravalent organic group
- Y represents a divalent organic group.
- Preferred examples of the substituents X and Y in general formula (X) are the same as the preferred examples of the substituents X and Y in general formula (1) described above.
- the ratio of the polyimide resin to the total of the polyimide precursor and the polyimide resin may be 15% by mass to 50% by mass, or 10% by mass to 20% by mass.
- the resin composition may contain other resins that are not polyimide components as resin components.
- examples of other resins include novolac resins, acrylic resins, polyether nitrile resins, polyether sulfone resins, epoxy resins, polyethylene terephthalate resins, polyethylene naphthalate resins, polyvinyl chloride resins, etc.
- the other resins may be used alone or in combination of two or more.
- the content of the polyimide component relative to the total amount of resin components is preferably 50% by mass to 100% by mass, more preferably 70% by mass to 100% by mass, and even more preferably 90% by mass to 100% by mass.
- the resin composition includes a metal chelating agent.
- the metal chelating agent contained in the resin composition include a titanium chelating agent, a zirconium chelating agent, and an aluminum chelating agent.
- the metal chelating agents may be used alone or in combination of two or more.
- titanium chelating agent examples include titanium acetylacetonate, titanium tetraacetylacetonate, titanium ethylacetoacetate, titanium dodecylbenzenesulfonate compounds, titanium phosphate complexes, titanium octylene glycolate, and titanium ethylacetoacetate.
- zirconium chelating agent examples include zirconium tetraacetylacetonate, zirconium tetraacetylacetonate, zirconium monoacetylacetonate, zirconium tetraacetylacetonate, and zirconium ethylacetoacetate.
- aluminum chelating agent examples include aluminum trisacetylacetonate, aluminum bisethylacetoacetate monoacetylacetonate, and aluminum trisethylacetoacetate.
- the content of the metal chelating agent in the resin composition is preferably 0.1 parts by mass or more per 100 parts by mass of the polyimide component, more preferably 0.2 parts by mass or more, and even more preferably 0.5 parts by mass or more.
- the content of the metal chelating agent in the resin composition is preferably 10 parts by mass or less, more preferably 5 parts by mass or less, and even more preferably 1 part by mass or less, per 100 parts by mass of the polyimide component.
- the resin composition contains a rust inhibitor.
- Rust inhibitors generally function to inhibit corrosion of metals such as copper and copper alloys or discoloration of metals.
- the rust inhibitor not only has the above-mentioned function, but also functions to improve adhesion to metal surfaces when used in combination with compound A.
- the rust inhibitor include azole compounds, purine derivatives, etc.
- the rust inhibitor may be used alone or in combination of two or more kinds.
- an azole compound refers to a 5-membered heterocyclic compound containing one or more nitrogen atoms.
- Specific examples of azole compounds include 1H-triazole, 5-methyl-1H-triazole, 5-ethyl-1H-triazole, 4,5-dimethyl-1H-triazole, 5-phenyl-1H-triazole, 4-t-butyl-5-phenyl-1H-triazole, 5-hydroxyphenyl-1H-triazole, phenyltriazole, p-ethoxyphenyltriazole, 5-phenyl-1-(2-dimethylaminoethyl)triazole, 5-benzyl-1H-triazole, hydroxyphenyltriazole, 1,5-dimethyltriazole, 4,5-diethyl-1H-triazole, 1H-benzotriazole, 2-(5-methyl-2-hydroxyphenyl)benzotriazole, 2-[2-hydroxy-3,5-bis( ⁇ , ⁇ -dimethylbenzyl
- purine derivatives include purine, adenine, guanine, hypoxanthine, xanthine, theobromine, caffeine, uric acid, isoguanine, 2,6-diaminopurine, 9-methyladenine, 2-hydroxyadenine, 2-methyladenine, 1-methyladenine, N-methyladenine, N,N-dimethyladenine, 2-fluoroadenine, 9-(2-hydroxyethyl)adenine, guanine oxime, N-(2-hydroxyethyl)adenine, 8-amino Examples include noadenine, 6-amino-8-phenyl-9H-purine, 1-ethyladenine, 6-ethylaminopurine, 1-benzyladenine, N-methylguanine, 7-(2-hydroxyethyl)guanine, N-(3-chlorophenyl)guanine, N-(3-ethylphenyl)guanine, 2-azaa
- azole compounds are preferred as rust inhibitors, and triazole compounds or tetrazole compounds are more preferred.
- the content of the rust inhibitor in the resin composition is preferably 0.01 to 10 parts by mass, more preferably 0.1 to 5 parts by mass, and even more preferably 0.5 to 3 parts by mass, per 100 parts by mass of the polyimide component.
- the resin composition contains a compound A represented by the following formula:
- the compound A may be used alone or in combination of two or more kinds.
- R 1 and R 2 each represent an organic group, and R 1 and R 2 may be bonded to form a ring.
- R1 and R2 are preferably bonded to form a ring.
- the ring formed by bonding R1 and R2 is preferably a heterocycle, more preferably a heterocycle containing a nitrogen atom. That is, compound A is preferably a compound having a heterocycle containing a nitrogen atom.
- heterocycles containing a nitrogen atom include pyridine, pyrimidine, pyrazine, pyrimidine, pyridazine, tetrazole, triazole, imidazole, pyrazole, oxazole, thiazole, imidazoline, benzotriazole, benzimidazole, purine, quinoline, isoquinoline, quinazoline, and quinoxaline.
- compound A examples include aminotetrazole compounds such as 5-aminotetrazole, aminopyridine compounds such as 2-aminopyridine, and aminopyrimidine compounds such as 2-aminopyrimidine.
- the content of compound A in the resin composition is preferably 0.1 parts by mass or more, more preferably 0.2 parts by mass or more, and even more preferably 0.5 parts by mass or more, per 100 parts by mass of the polyimide component.
- the content of compound A in the resin composition is preferably 20 parts by mass or less, more preferably 10 parts by mass or less, and even more preferably 5 parts by mass or less, per 100 parts by mass of the polyimide component.
- the resin composition may further include components other than the polyimide component and the metal chelating agent.
- the resin composition may include a photopolymerization initiator, a stabilizer, a crosslinking agent, a sensitizer, an ultraviolet absorber, a rust inhibitor, a thermal radical generator, an antioxidant, a solvent, etc., which will be described later.
- the resin composition may contain a photopolymerization initiator.
- the photopolymerization initiator may be used alone or in combination of two or more. From the viewpoints of achieving excellent exposure sensitivity and suppressing the occurrence of voids during bonding, it is preferable that the photopolymerization initiator contains an oxime-based photopolymerization initiator.
- oxime-based photopolymerization initiators include 1-phenyl-1,2-butanedione-2-(O-methoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(O-methoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(O-ethoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(O-benzoyl)oxime, and 1,3-diphenylpropanetrione-2-(O-ethoxycarbonyl)oxime.
- the total amount of the photopolymerization initiator is preferably 0.1 parts by mass to 20 parts by mass, more preferably 1 part by mass to 20 parts by mass, and even more preferably 5 parts by mass to 20 parts by mass, per 100 parts by mass of the polyimide component.
- the resin composition may contain a stabilizer.
- the stabilizer may be used alone or in combination of two or more kinds.
- Stabilizers include p-methoxyphenol, diphenyl-p-benzoquinone, benzoquinone, hydroquinone, pyrogallol, phenothiazine, resorcinol, ortho-dinitrobenzene, para-dinitrobenzene, meta-dinitrobenzene, phenanthraquinone, N-phenyl-2-naphthylamine, cupferron, 2,5-toluquinone, tannic acid, parabenzylaminophenol, nitrosamines, azo compounds, hindered amine compounds, hindered phenol compounds, etc.
- the content of the stabilizer is preferably 0.05 parts by mass to 1.0 parts by mass, and more preferably 0.1 parts by mass to 0.8 parts by mass, per 100 parts by mass of the polyimide component.
- the resin composition may contain a crosslinking agent.
- the crosslinking agent may be used alone or in combination of two or more. By including a crosslinking agent in the resin composition, the heat resistance, mechanical properties, and chemical resistance of the cured product formed from the resin composition can be improved.
- the crosslinking agent may be used alone or in combination of two or more.
- the crosslinking agent may be a compound having two or more groups (hereinafter also referred to as functional groups) that contain a polymerizable unsaturated bond.
- the functional group is preferably a (meth)acryloyl group or a vinyl group, and more preferably a (meth)acryloyl group.
- Bifunctional crosslinking agents include diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate, 1,4-butanediol dimethacrylate, 1,6-hexanediol dimethacrylate, trimethylolpropane diacrylate, tricyclodecane dimethanol diacrylate, tricyclodecane dimethanol dimethacrylate, etc.
- trifunctional crosslinking agents include trimethylolpropane triacrylate, trimethylolpropane dimethacrylate, trimethylolpropane trimethacrylate, pentaerythritol triacrylate, pentaerythritol trimethacrylate, and tris-(2-methacryloxyethyl)isocyanurate.
- tetrafunctional or higher crosslinking agents include pentaerythritol tetraacrylate, pentaerythritol tetramethacrylate, tetramethylolmethane tetraacrylate, tetramethylolmethane tetramethacrylate, dipentaerythritol hexaacrylate, dipentaerythritol hexamethacrylate, tetrakisacrylate methanetetrayltetrakis (methyleneoxyethylene), etc.
- the content of the crosslinking agent is preferably 1 to 50 parts by mass, more preferably 3 to 50 parts by mass, and even more preferably 5 to 40 parts by mass, per 100 parts by mass of the polyimide component.
- the resin composition may contain a sensitizer.
- the sensitizer may be used alone or in combination of two or more kinds. Specific examples of the sensitizer include benzophenone, N,N'-tetramethyl-4,4'-diaminobenzophenone (Michler's ketone), N,N'-tetraethyl-4,4'-diaminobenzophenone, 4-methoxy-4'-dimethylaminobenzophenone, 4-chlorobenzophenone, 4,4'-dimethoxybenzophenone, 4,4'-diaminobenzophenone, 4,4'-bis(diethylamino)benzophenone, o-benzoylmethylbenzoate, 4-benzoyl-4'-methyldiphenyl ketone, dibenzyl ketone, and benzophenone derivatives such as fluorenone.
- the content of the sensitizer is preferably 0.01 to 3 parts by mass, and more preferably 0.1 to 1 part by mass, per 100 parts by mass of the polyimide component.
- the resin composition may contain an ultraviolet absorbing agent.
- an ultraviolet absorbing agent When the resin composition contains an ultraviolet absorbing agent, crosslinking of the unexposed area due to diffuse reflection during exposure tends to be suppressed.
- ultraviolet absorbents examples include benzotriazole-based compounds, salicylic acid ester-based compounds, benzophenone-based compounds, diphenylacrylate-based compounds, cyanoacrylate-based compounds, diphenylcyanoacrylate-based compounds, benzothiazole-based compounds, azobenzene-based compounds, polyphenol-based compounds, nickel complex salt-based compounds, etc.
- the ultraviolet absorbents may be used alone or in combination of two or more types.
- the content of the ultraviolet absorber is preferably 0.05 parts by mass to 5 parts by mass, more preferably 0.1 parts by mass to 3 parts by mass, and even more preferably 0.2 parts by mass to 2 parts by mass, per 100 parts by mass of the polyimide component.
- the resin composition may contain a rust inhibitor from the viewpoint of suppressing corrosion of metals such as copper and copper alloys, and from the viewpoint of suppressing discoloration of the metals.
- a rust inhibitor from the viewpoint of suppressing corrosion of metals such as copper and copper alloys, and from the viewpoint of suppressing discoloration of the metals.
- the rust inhibitor include azole compounds and purine derivatives.
- the rust inhibitor may be used alone or in combination of two or more kinds.
- azole compounds include 1H-triazole, 5-methyl-1H-triazole, 5-ethyl-1H-triazole, 4,5-dimethyl-1H-triazole, 5-phenyl-1H-triazole, 4-t-butyl-5-phenyl-1H-triazole, 5-hydroxyphenyl-1H-triazole, phenyltriazole, p-ethoxyphenyltriazole, 5-phenyl-1-(2-dimethylaminoethyl)triazole, 5-benzyl-1H-triazole, hydroxyphenyltriazole, 1,5-dimethyltriazole, 4,5-diethyl-1H-triazole, 1H-benzotriazole, 2-(5-methyl-2-hydroxyphenyl)benzotriazole, 2-[2-hydroxy-3,5-bis( ⁇ , ⁇ -dimethylbenzyl)phenyl]-benzotriazole, benzotriazole, 2-(3,5-di-t-butyl
- purine derivatives include purine, adenine, guanine, hypoxanthine, xanthine, theobromine, caffeine, uric acid, isoguanine, 2,6-diaminopurine, 9-methyladenine, 2-hydroxyadenine, 2-methyladenine, 1-methyladenine, N-methyladenine, N,N-dimethyladenine, 2-fluoroadenine, 9-(2-hydroxyethyl)adenine, guanine oxime, N-(2-hydroxyethyl)adenine, 8-amino Examples include noadenine, 6-amino-8-phenyl-9H-purine, 1-ethyladenine, 6-ethylaminopurine, 1-benzyladenine, N-methylguanine, 7-(2-hydroxyethyl)guanine, N-(3-chlorophenyl)guanine, N-(3-ethylphenyl)guanine, 2-azaa
- the content of the rust inhibitor is preferably 0.01 to 10 parts by mass, more preferably 0.1 to 5 parts by mass, and even more preferably 0.5 to 3 parts by mass, per 100 parts by mass of the polyimide component.
- the resin composition may contain a thermal radical generator from the viewpoint of improving the physical properties of the cured product.
- the thermal radical generator may be used alone or in combination of two or more kinds.
- thermal radical generators include ketone peroxides such as methyl ethyl ketone peroxide, peroxyketals such as 1,1-di(t-hexylperoxy)-3,3,5-trimethylcyclohexane, 1,1-di(t-hexylperoxy)cyclohexane, and 1,1-di(t-butylperoxy)cyclohexane, hydroperoxides such as 1,1,3,3-tetramethylbutyl hydroperoxide, cumene hydroperoxide, p-menthane hydroperoxide, and diisopropylbenzene hydroperoxide, and dihydroperoxides such as dicumyl peroxide and di-t-butyl peroxide.
- ketone peroxides such as methyl ethyl ketone peroxide
- peroxyketals such as 1,1-di(t-hexylperoxy)-3,3,5-trimethylcyclohexane
- thermal polymerization initiator examples include alkyl peroxides, diacyl peroxides such as dilauroyl peroxide and dibenzoyl peroxide, peroxydicarbonates such as di(4-t-butylcyclohexyl)peroxydicarbonate and di(2-ethylhexyl)peroxydicarbonate, peroxy esters such as t-butylperoxy-2-ethylhexanoate, t-hexylperoxyisopropyl monocarbonate, t-butylperoxybenzoate and 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, and bis(1-phenyl-1-methylethyl)peroxide.
- One type of thermal polymerization initiator may be used alone, or two or more types may be used in combination.
- the content of the thermal radical generator is preferably 0.1 parts by mass to 15 parts by mass, more preferably 1 part by mass to 10 parts by mass, and even more preferably 1 part by mass to 5 parts by mass, per 100 parts by mass of the polyimide component.
- the resin composition may contain an antioxidant.
- the antioxidant may be used alone or in combination of two or more kinds.
- antioxidants include hindered phenol compounds, N,N'-bis[2-[2-(3,5-di-tert-butyl-4-hydroxyphenyl)ethylcarbonyloxy]ethyl]oxamide, N,N'-bis-3-(3,5-di-tert-butyl-4'-hydroxyphenyl)propionylhexamethylenediamine, 1,3,5-tris(3-hydroxy-4-tert-butyl-2,6-dimethylbenzyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-trione, and 1,3,5-tris(4-t-butyl-3-hydroxy-2,6-dimethylbenzyl)isocyanuric acid.
- the antioxidants may be used alone or in combination of two or more.
- the content of the antioxidant is preferably 0.1 to 20 parts by mass, more preferably 0.1 to 10 parts by mass, and even more preferably 0.1 to 5 parts by mass, per 100 parts by mass of the polyimide component.
- the resin composition may contain a solvent.
- the solvent may be used alone or in combination of two or more.
- Specific examples of the solvent include ketones such as cyclohexanone, cyclopentanone, and methyl-2-n-pentyl ketone; alcohols such as 3-methoxybutanol, 3-methyl-3-methoxybutanol, 1-methoxy-2-propanol, and 1-ethoxy-2-propanol; ethers such as propylene glycol monomethyl ether, ethylene glycol monomethyl ether, propylene glycol monoethyl ether, ethylene glycol monoethyl ether, propylene glycol dimethyl ether, and diethylene glycol dimethyl ether; esters such as propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, ethyl lactate, ethyl pyruvate, butyl acetate, methyl 3-methoxypropionate,
- the resin composition preferably contains at least one solvent selected from gamma-butyrolactone, ethyl lactate, and dimethyl sulfoxide, more preferably contains at least two solvents, and even more preferably contains all three solvents.
- the content of the solvent is preferably 10 parts by mass to 10,000 parts by mass, more preferably 50 parts by mass to 1,000 parts by mass, and even more preferably 100 parts by mass to 500 parts by mass, per 100 parts by mass of the polyimide component.
- the total content of the polyimide component, the metal chelating agent, the thermal radical generator, the photopolymerization initiator, the stabilizer, and the crosslinking agent may be 80% by mass or more, 90% by mass or more, or 95% by mass or more.
- the cured product of the present disclosure can be obtained by curing the resin composition of the present disclosure.
- the cured product of the present disclosure can be obtained by exposing the resin composition to light.
- methods for imparting photosensitivity to a resin composition include a method of introducing a polymerizable unsaturated bond into a polyimide component contained in the polymerizable composition, and a method of adding a component having photocurability to the polymerizable composition.
- the cured product of the present disclosure can be suitably used as a patterned cured product.
- the average thickness of the cured product is preferably 5 ⁇ m to 20 ⁇ m.
- the method for producing the cured product according to the present disclosure includes: forming a layer of the resin composition of the present disclosure on a substrate; and curing the layer of resin composition.
- the method for forming a layer of the resin composition (hereinafter also referred to as the resin composition layer) on the substrate is not particularly limited.
- the resin composition may be applied to the substrate using a spinner or the like, and then dried using a hot plate, oven, or the like.
- the substrate examples include semiconductor substrates such as glass substrates and Si substrates (silicon wafers), metal oxide insulator substrates such as TiO2 substrates and SiO2 substrates, silicon nitride substrates, copper substrates, copper alloy substrates, etc.
- semiconductor substrates such as glass substrates and Si substrates (silicon wafers)
- metal oxide insulator substrates such as TiO2 substrates and SiO2 substrates
- silicon nitride substrates silicon nitride substrates
- copper substrates copper alloy substrates, etc.
- the surface of the substrate on which the resin composition layer is formed may be made of two or more different materials.
- the average thickness of the resin composition layer formed on the substrate is preferably 5 ⁇ m to 100 ⁇ m, more preferably 6 ⁇ m to 50 ⁇ m, and even more preferably 7 ⁇ m to 30 ⁇ m.
- the method for curing the resin composition layer formed on the substrate is not particularly limited.
- the resin composition layer may be cured by exposure to light (and, if necessary, heat treatment after exposure).
- the exposure may be carried out by pattern exposure (a method of carrying out exposure in a pattern consisting of exposed and unexposed areas).
- the pattern exposure is performed by exposing a predetermined pattern through a photomask, for example.
- actinic rays used for exposure include ultraviolet rays such as i-rays, visible light, and radiation, with i-rays being preferred.
- As the exposure device a parallel exposure device, an aligner, a projection exposure device, a stepper, a scanner exposure device, or the like can be used.
- the exposed resin composition layer is developed to obtain a patterned resin film (patterned resin film).
- a patterned resin film patterned resin film
- the unexposed areas are removed with a developer.
- a good solvent for the photosensitive resin film can be used alone, or a suitable mixture of a good solvent and a poor solvent can be used.
- the patterned resin film may be washed with a rinse liquid.
- Examples of the good solvent include N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethylsulfoxide, ⁇ -butyrolactone, ⁇ -acetyl- ⁇ -butyrolactone, cyclopentanone, and cyclohexanone.
- Examples of the poor solvent include toluene, xylene, methanol, ethanol, isopropanol, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, and water.
- the developed resin film may be subjected to a heat treatment (post-baking) to obtain a patterned cured product.
- a heat treatment post-baking
- the polyimide precursor contained in the resin film after development undergoes a dehydration ring-closing reaction to become a polyimide resin.
- the temperature of the heat treatment is preferably 250°C or lower, more preferably 120°C to 250°C, and even more preferably 160°C to 200°C.
- the heat treatment time is preferably 5 hours or less, and more preferably 30 minutes to 3 hours.
- the heat treatment may be performed in air or in an inert atmosphere such as nitrogen, but is preferably performed in a nitrogen atmosphere from the viewpoint of preventing oxidation of the patterned resin film.
- Equipment used for heat treatment includes quartz tube furnaces, hot plates, rapid thermal annealing, vertical diffusion furnaces, infrared curing furnaces, electron beam curing furnaces, microwave curing furnaces, etc.
- the cured product of the present disclosure can be used, for example, as a resin film.
- the resin film include a passivation film, a buffer coat film, an interlayer insulating film, a cover coat film, and a surface protection film.
- the electronic component of the present disclosure includes the cured product of the present disclosure described above.
- the electronic component includes, for example, the cured product of the present disclosure as a resin film.
- Specific examples of electronic components include semiconductor devices, multilayer wiring boards, various electronic devices, and stacked devices (such as multi-die fan-out wafer level packages).
- the member in contact with the cured product of the present disclosure may be made of two or more materials (for example, silicon and metal).
- FIG. 1 is a manufacturing process diagram of a semiconductor device having a multilayer wiring structure, which is an electronic component according to an embodiment of the present disclosure.
- a semiconductor substrate 1 such as a Si substrate having circuit elements is covered with a protective film 2 such as a silicon oxide film except for a predetermined portion of the circuit elements, and a first conductor layer 3 is formed on the exposed circuit elements.
- a first conductor layer 3 is formed on the exposed circuit elements.
- an interlayer insulating film 4 is formed on the semiconductor substrate 1.
- the interlayer insulating film 4 from which the window 6A is exposed is selectively etched to provide a window 6B.
- the photosensitive resin layer 5 is removed using an etching solution that will corrode the photosensitive resin layer 5 without corroding the first conductor layer 3 exposed through the windows 6B.
- a second conductor layer 7 is formed by using a known photolithography technique, and is electrically connected to the first conductor layer 3 .
- the above-mentioned steps can be repeated to form each layer.
- the resin composition of the present disclosure is used to open windows 6C by pattern exposure to form a surface protective film 8.
- the surface protective film 8 protects the second conductor layer 7 from external stress, ⁇ -rays, and the like, and the resulting semiconductor device has excellent reliability.
- the interlayer insulating film 4 can also be formed using the resin composition of the present disclosure.
- the weight average molecular weight of the polyimide precursor was calculated from a calibration curve of TSKgel standard polystyrene (Tosoh Corporation) by gel permeation chromatography (GPC). The apparatus and conditions are shown below.
- Resin compositions of Examples 1 to 7 and Comparative Examples 1 to 7 were prepared using the components and amounts shown in Tables 1 and 2. Specifically, a mixture of each component was kneaded overnight at room temperature (25° C.) in a general solvent-resistant container, and then pressure-filtered using a filter with 0.2 ⁇ m pores to obtain a resin composition.
- the above-mentioned resin composition was spin-coated on a Cu-plated wafer (a Si wafer on which a Cu plating of 10 ⁇ m thickness was formed) using a coating device Act8 (manufactured by Tokyo Electron Limited), and dried at 110°C for 2 minutes and at 120°C for 2 minutes to form a resin film.
- the obtained resin film was exposed to 800 mJ/ cm2 using a proximity exposure machine MA8 (SUSS MicroTec mask aligner, broadband light: wavelength 350-450 nm).
- the exposed resin film was heated at 170°C for 3 hours in a nitrogen atmosphere using a vertical diffusion furnace ⁇ -TF (manufactured by Koyo Thermo Systems Co., Ltd.) to obtain a cured product with a film thickness of 10 ⁇ m.
- the obtained cured product was placed in a clean oven DT-41 (manufactured by Yamato Scientific Co., Ltd.) and subjected to storage treatment at a temperature of 175° C. for 100 hours, and then removed to obtain a Cu-plated wafer with the cured product for a high temperature storage test (HTS (High Temperature Storage Test)).
- HTS High Temperature Storage Test
- the adhesive properties of the cured material on the obtained Cu-plated wafer for HTS testing were evaluated according to the cross-cut method of JIS K5600-5-6, and the adhesive properties of the cured material to the Cu-plated wafer were evaluated based on the following criteria. Specifically, the number of lattices of the cured material adhered to the Cu-plated wafer out of a 10 ⁇ 10 lattice (100 pieces) was evaluated. The results are shown in Table 1.
- the cured product obtained from the resin composition of the example containing a metal chelating agent, a rust inhibitor, and compound A has superior adhesion to metal surfaces compared to the cured product obtained from the resin composition of the comparative example that does not contain at least one of the metal chelating agent, the rust inhibitor, or compound A.
- the exposed resin film was subjected to paddle development using cyclopentanone for a development time 1.2 times the time required for the unexposed resin film to completely dissolve.
- the developed resin film was rinsed with propylene glycol monomethyl ether acetate (PGMEA) to obtain a patterned resin film.
- PMEA propylene glycol monomethyl ether acetate
- the obtained patterned resin film was subjected to post-baking (PB) by heating at 170° C. for 3 hours under a nitrogen atmosphere.
- the film thickness of the patterned cured product obtained after post-baking was 5 ⁇ m.
- Table 2 shows the percentage ratio (X/Y) of the diameter X of the bottom of the opening formed in the patterned cured product after post-baking to the diameter Y of the opening in the photomask used for exposure.
- the cured products obtained from the resin compositions of Examples 1 and 5, which contain a metal chelating agent have smaller X/Y values than the cured products obtained from the resin composition of Comparative Example 7, which contains the same components as Examples 1 and 5 except that it does not contain a metal chelating agent, and leaching of the cured products by the developer is more suppressed.
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Abstract
Description
本開示は、樹脂組成物、硬化物、硬化物の製造方法、及び電子部品に関する。 This disclosure relates to a resin composition, a cured product, a method for producing the cured product, and an electronic component.
半導体装置における素子の表面保護膜、層間絶縁膜等として使用される樹脂膜の材料としては、優れた耐熱性と電気特性、機械特性等を併せ持つポリイミド樹脂が広く用いられている。近年は、感光性を付与したポリイミド樹脂を用いてパターン露光による樹脂膜を形成することが提案されている(例えば、特許文献1参照)。 Polyimide resin, which has excellent heat resistance as well as electrical and mechanical properties, is widely used as a material for resin films used as surface protective films for elements in semiconductor devices, interlayer insulating films, etc. In recent years, it has been proposed to form resin films by pattern exposure using polyimide resins that have been given photosensitivity (see, for example, Patent Document 1).
特許文献1: 特開2021-85977号公報 Patent document 1: JP 2021-85977 A
特許文献1に記載されているようなポリイミド樹脂を用いて形成される硬化物は、硬化物の膨張収縮による基板又は電極からの剥離を抑制するために、金属表面に対する接着性の向上が求められている。
本開示の一実施形態は、金属表面に対する接着性に優れる樹脂組成物を提供することを目的とする。本開示の一実施形態によれば、この樹脂組成物を用いて得られる硬化物、硬化物の製造方法、及び電子部品が提供される。
Cured products formed using polyimide resins such as those described in Patent Document 1 are required to have improved adhesion to metal surfaces in order to prevent peeling from a substrate or electrode due to expansion and contraction of the cured product.
An object of one embodiment of the present disclosure is to provide a resin composition having excellent adhesion to a metal surface. According to one embodiment of the present disclosure, a cured product obtained using the resin composition, a method for producing the cured product, and an electronic component are provided.
前記課題を達成するための具体的手段は以下の通りである。
<1>ポリイミド前駆体及びポリイミド樹脂の少なくとも一方を含むポリイミド成分と、
金属キレート剤と、
防錆剤と、
下記式(1)で表される化合物Aと、を含む樹脂組成物。
式中、R1及びR2はそれぞれ有機基を表し、R1とR2とは結合して環を形成してもよい。
<2>前記防錆剤はテトラゾール化合物及びトリアゾール化合物の少なくとも一方を含む、樹脂組成物。
<3>前記化合物Aは窒素原子を含む複素環を有する、<1>又は<2>に記載の樹脂組成物。
<4>光重合開始剤をさらに含む、<1>~<3>のいずれか1項に記載の樹脂組成物。
<5><1>~<4>のいずれか1項に記載の樹脂組成物の硬化物。
<6><1>~<4>のいずれか1項に記載の樹脂組成物の層を基板上に形成する工程と、前記樹脂組成物の層を硬化させる工程と、を含む硬化物の製造方法。
<7><1>~<4>のいずれか1項に記載の樹脂組成物の硬化物を含む、電子部品。
Specific means for achieving the above object are as follows.
<1> a polyimide component containing at least one of a polyimide precursor and a polyimide resin;
A metal chelating agent;
Rust inhibitors and
A resin composition comprising a compound A represented by the following formula (1):
In the formula, R 1 and R 2 each represent an organic group, and R 1 and R 2 may be bonded to form a ring.
<2> The rust inhibitor comprises at least one of a tetrazole compound and a triazole compound.
<3> The resin composition according to <1> or <2>, wherein the compound A has a heterocycle containing a nitrogen atom.
<4> The resin composition according to any one of <1> to <3>, further comprising a photopolymerization initiator.
<5> A cured product of the resin composition according to any one of <1> to <4>.
<6> A method for producing a cured product, comprising: forming a layer of the resin composition according to any one of <1> to <4> on a substrate; and curing the layer of the resin composition.
<7> An electronic part comprising a cured product of the resin composition according to any one of <1> to <4>.
本開示の一実施形態によれば、金属表面に対する接着性に優れる硬化物が得られる樹脂組成物を提供することを目的とする。本開示の別の一実施形態は、この樹脂組成物を用いて得られる硬化物、硬化物の製造方法、及び電子部品を提供することを目的とする。 One embodiment of the present disclosure aims to provide a resin composition that can produce a cured product with excellent adhesion to metal surfaces. Another embodiment of the present disclosure aims to provide a cured product obtained using this resin composition, a method for producing the cured product, and an electronic component.
以下、本開示を実施するための形態について詳細に説明する。但し、本開示は以下の実施形態に限定されるものではない。
本開示において、その構成要素(要素ステップ等も含む)は、特に明示した場合を除き、必須ではない。数値及びその範囲についても同様であり、本開示を制限するものではない。
本開示において「工程」との語には、他の工程から独立した工程に加え、他の工程と明確に区別できない場合であってもその工程の目的が達成されれば、当該工程も含まれる。
本開示において「~」を用いて示された数値範囲には、「~」の前後に記載される数値がそれぞれ最小値及び最大値として含まれる。
本開示中に段階的に記載されている数値範囲において、一つの数値範囲で記載された上限値又は下限値は、他の段階的な記載の数値範囲の上限値又は下限値に置き換えてもよい。また、本開示中に記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。
本開示において、各成分には、該当する物質が複数種含まれていてもよい。組成物中に各成分に該当する物質が複数種存在する場合、各成分の含有率又は含有量は、特に断らない限り、組成物中に存在する当該複数種の物質の合計の含有率又は含有量を意味する。
本開示において「層」又は「膜」との語には、当該層又は膜が存在する領域を観察したときに、当該領域の全体に形成されている場合に加え、当該領域の一部にのみ形成されている場合も含まれる。
本開示において、層又は膜の厚さは、対象となる層又は膜の5点の厚さを測定し、その算術平均値として与えられる値とする。
層又は膜の厚さは、マイクロメーター等を用いて測定することができる。本開示において、層又は膜の厚さを直接測定可能な場合には、マイクロメーターを用いて測定する。一方、1つの層の厚さ又は複数の層の総厚さを測定する場合には、電子顕微鏡を用いて、測定対象の断面を観察することで測定してもよい。
Hereinafter, embodiments of the present disclosure will be described in detail. However, the present disclosure is not limited to the following embodiments.
In the present disclosure, constituent elements (including element steps, etc.) are not essential unless otherwise specified. The same applies to numerical values and their ranges, and do not limit the present disclosure.
In the present disclosure, the term "step" includes not only a step that is independent of other steps, but also a step that cannot be clearly distinguished from other steps as long as the purpose of the step is achieved.
In the present disclosure, the numerical ranges indicated using "to" include the numerical values before and after "to" as the minimum and maximum values, respectively.
In the numerical ranges described in the present disclosure in stages, the upper or lower limit value described in one numerical range may be replaced with the upper or lower limit value of another numerical range described in stages. In addition, in the numerical ranges described in the present disclosure, the upper or lower limit value of the numerical range may be replaced with a value shown in the examples.
In the present disclosure, each component may contain multiple types of corresponding substances. When multiple types of substances corresponding to each component are present in the composition, the content or amount of each component means the total content or amount of the multiple substances present in the composition, unless otherwise specified.
In the present disclosure, the terms "layer" and "film" include cases where the layer or film is formed over the entire area when the area in which the layer or film is present is observed, as well as cases where the layer or film is formed over only a portion of the area.
In the present disclosure, the thickness of a layer or film is determined as the arithmetic mean value of thicknesses measured at five points on the layer or film of interest.
The thickness of the layer or film can be measured using a micrometer or the like. In the present disclosure, when the thickness of the layer or film can be measured directly, it is measured using a micrometer. On the other hand, when the thickness of one layer or the total thickness of multiple layers is measured, it may be measured by observing the cross section of the measurement target using an electron microscope.
本開示において「(メタ)アクリル基」とは、「アクリル基」及び「メタクリル基」を意味し、「(メタ)アクリレート」とは、「アクリレート」及び「メタクリレート」を意味し、「(メタ)アクリロイル」とは、「アクリロイル」及び「メタクリロイル」を意味する。
本開示において官能基が置換基を有する場合、官能基中の炭素数は、置換基の炭素数も含んだ全体の炭素数を意味する。
本開示において図面を参照して実施形態を説明する場合、当該実施形態の構成は図面に示された構成に限定されない。また、各図における部材の大きさは概念的なものであり、部材間の大きさの相対的な関係はこれに限定されない。
In the present disclosure, the term "(meth)acrylic group" means "acrylic group" and "methacrylic group", the term "(meth)acrylate" means "acrylate" and "methacrylate", and the term "(meth)acryloyl" means "acryloyl" and "methacryloyl".
In the present disclosure, when a functional group has a substituent, the number of carbon atoms in the functional group means the total number of carbon atoms including the number of carbon atoms in the substituent.
In the present disclosure, when an embodiment is described with reference to the drawings, the configuration of the embodiment is not limited to the configuration shown in the drawings. In addition, the size of the members in each drawing is conceptual, and the relative relationship between the sizes of the members is not limited to this.
<樹脂組成物>
本開示の樹脂組成物は、
ポリイミド前駆体及びポリイミド樹脂の少なくとも一方を含むポリイミド成分と、
金属キレート剤と、
防錆剤と、
下記式で表される化合物Aと、を含む。
式中、R1及びR2はそれぞれ有機基を表し、R1とR2とは結合して環を形成してもよい。
<Resin Composition>
The resin composition of the present disclosure comprises:
a polyimide component including at least one of a polyimide precursor and a polyimide resin;
A metal chelating agent;
Rust inhibitors and
and a compound A represented by the following formula:
In the formula, R 1 and R 2 each represent an organic group, and R 1 and R 2 may be bonded to form a ring.
樹脂組成物に含まれる金属キレート剤は、ポリイミド成分の分子を結合して3次元架橋構造を形成し、現像液による硬化物の溶出を抑制する機能を果たす。一方で、金属キレート剤は硬化物の金属表面に対する接着性を低下させるおそれがある。
後述する実施例に示すように、金属キレート剤とともに防錆剤と化合物Aとを含む樹脂組成物から得られる硬化物は、金属キレート剤とともに防錆剤を含むが化合物Aを含まない樹脂組成物から得られる硬化物に比べ、金属表面に対する接着性に優れている。これは、防錆剤とともに含まれる化合物Aによって防錆剤の金属に対する反応性が向上するためと考えられる。
以下、樹脂組成物に含まれる成分及び含まれ得る成分について説明する。
The metal chelating agent contained in the resin composition forms a three-dimensional crosslinked structure by binding the molecules of the polyimide component and serves to suppress elution of the cured product by a developer, but the metal chelating agent may reduce the adhesion of the cured product to a metal surface.
As shown in the examples described later, a cured product obtained from a resin composition containing a rust inhibitor and compound A together with a metal chelating agent has superior adhesion to metal surfaces compared to a cured product obtained from a resin composition containing a rust inhibitor together with a metal chelating agent but not compound A. This is believed to be because compound A contained together with the rust inhibitor improves the reactivity of the rust inhibitor with metals.
The components contained in the resin composition and the components that may be contained therein will be described below.
(ポリイミド成分)
ポリイミド成分は、ポリイミド前駆体及びポリイミド樹脂の少なくとも一方を含む。
本開示において「ポリイミド前駆体」は、ポリアミド酸、ポリアミド酸エステル、ポリアミド酸塩及びポリアミド酸アミドからなる群より選択される少なくとも1種を意味する。
ポリアミド酸エステル及びポリアミド酸アミドは、ポリアミド酸における少なくとも一部のカルボキシ基の水素原子が1価の有機基に置換された化合物であり、ポリアミド酸塩は、ポリアミド酸における少なくとも一部のカルボキシ基がpH7超の塩基性化合物と塩構造を形成している化合物である。
本開示において「ポリイミド樹脂」とは、樹脂骨格の全部又は一部にイミド骨格を持つ樹脂をいう。
(Polyimide component)
The polyimide component includes at least one of a polyimide precursor and a polyimide resin.
In the present disclosure, the term "polyimide precursor" refers to at least one selected from the group consisting of polyamic acid, polyamic acid ester, polyamic acid salt, and polyamic acid amide.
Polyamic acid esters and polyamic acid amides are compounds in which the hydrogen atoms of at least some of the carboxy groups in a polyamic acid are substituted with monovalent organic groups, and polyamic acid salts are compounds in which at least some of the carboxy groups in a polyamic acid form a salt structure with a basic compound having a pH of over 7.
In the present disclosure, the term "polyimide resin" refers to a resin having an imide skeleton in all or part of the resin skeleton.
樹脂組成物は、ポリイミド成分としてポリイミド前駆体とポリイミド樹脂とを含んでいてもよい。この場合、ポリイミド成分としてポリイミド前駆体のみを含む場合に比べ、イミド環形成時の脱水環化による揮発物の生成を抑制できる。このため、硬化物中のボイドの発生が抑制される傾向にある。
ポリイミド成分は、溶剤に溶解した状態であることが好ましい。
The resin composition may contain a polyimide precursor and a polyimide resin as the polyimide component. In this case, the generation of volatile substances due to dehydration cyclization during imide ring formation can be suppressed compared to the case where only a polyimide precursor is contained as the polyimide component. Therefore, the generation of voids in the cured product tends to be suppressed.
The polyimide component is preferably in a state of being dissolved in a solvent.
本実施形態の樹脂組成物は、硬化した状態でのポリイミド成分の環化率が80%以下である。
ポリイミド前駆体の環化反応による収縮を抑制する観点からは、硬化した状態でのポリイミド成分の環化率75%以下であることが好ましく、70%以下であることがより好ましく、65%以下であることがさらに好ましい。
ポリイミドの特性を充分に発現する観点からは、硬化した状態でのポリイミド成分の環化率は30%以上であることが好ましく、35%以上であることがより好ましく、40%以上であることがさらに好ましい。
In the resin composition of this embodiment, the cyclization rate of the polyimide component in the cured state is 80% or less.
From the viewpoint of suppressing shrinkage due to the cyclization reaction of the polyimide precursor, the cyclization rate of the polyimide component in the cured state is preferably 75% or less, more preferably 70% or less, and even more preferably 65% or less.
From the viewpoint of fully exhibiting the properties of the polyimide, the cyclization rate of the polyimide component in the cured state is preferably 30% or more, more preferably 35% or more, and even more preferably 40% or more.
本開示において、硬化した状態でのポリイミド成分の環化率は実施例に記載の方法で測定される。 In this disclosure, the cyclization rate of the polyimide component in the cured state is measured by the method described in the Examples.
硬化した状態でのポリイミド成分の環化率を80%以下にする方法としては、ポリイミド成分の架橋反応を生じさせる方法が挙げられる。
より具体的には、ポリイミド成分の環化(イミド化)に寄与する官能基を架橋反応に消費させることで、ポリイミド成分の環化を阻害する方法が挙げられる。
ポリイミド前駆体の架橋反応を生じさせる方法としては、金属キレート剤又はその他の架橋剤を用いる方法、熱ラジカル発生剤を用いる方法などが挙げられる。
As a method for making the cyclization rate of the polyimide component in a cured state 80% or less, a method for inducing a crosslinking reaction of the polyimide component can be mentioned.
More specifically, there is a method in which the cyclization of the polyimide component is inhibited by consuming a functional group that contributes to the cyclization (imidization) of the polyimide component in a crosslinking reaction.
Methods for causing a crosslinking reaction of a polyimide precursor include a method using a metal chelating agent or other crosslinking agents, and a method using a thermal radical generator.
(ポリイミド前駆体)
ポリイミド前駆体は、下記一般式(1)で表される構造単位を有する化合物を含むことが好ましい。これにより、高い信頼性を示す硬化物が得られる傾向がある。
(Polyimide precursor)
The polyimide precursor preferably contains a compound having a structural unit represented by the following general formula (1), which tends to give a cured product with high reliability.
ポリイミド前駆体は、重合性の不飽和結合を有するポリイミド前駆体(以下、「不飽和ポリイミド前駆体」と称することがある。)であってもよい。
重合性の不飽和結合としては、炭素-炭素二重結合等が挙げられる。
不飽和ポリイミド前駆体としては、下記一般式(1)においてR6及びR7の少なくとも1つが重合性の不飽和結合を有する構造単位を有する化合物が挙げられる。
The polyimide precursor may be a polyimide precursor having a polymerizable unsaturated bond (hereinafter, may be referred to as an "unsaturated polyimide precursor").
The polymerizable unsaturated bond may be a carbon-carbon double bond.
The unsaturated polyimide precursor may be a compound having a structural unit represented by the following general formula (1) in which at least one of R 6 and R 7 has a polymerizable unsaturated bond.
一般式(1)中、Xは4価の有機基を表し、Yは2価の有機基を表す。R6及びR7は、それぞれ独立に、水素原子、又は1価の有機基を表す。
ポリイミド前駆体は、上記一般式(1)で表される構造単位を複数有していてもよく、複数の構造単位におけるX、Y、R6及びR7はそれぞれ同じであってもよく、異なっていてもよい。
なお、R6及びR7は、それぞれ独立に水素原子、又は1価の有機基であればその組み合わせは特に限定されない。例えば、R6及びR7は、少なくとも1つが水素原子であり、残りが後述する1価の有機基であってもよく、いずれも同じ又は互いに異なる1価の有機基であってもよい。前述のようにポリイミド前駆体が上記一般式(1)で表される構造単位を複数有する場合、各構造単位のR6及びR7の組み合わせはそれぞれ同じであってもよく、異なっていてもよい。
In formula (1), X represents a tetravalent organic group, Y represents a divalent organic group, and R6 and R7 each independently represent a hydrogen atom or a monovalent organic group.
The polyimide precursor may have a plurality of structural units represented by the above general formula (1), and X, Y, R6 and R7 in the plurality of structural units may be the same or different.
In addition, as long as R 6 and R 7 are each independently a hydrogen atom or a monovalent organic group, the combination is not particularly limited. For example, at least one of R 6 and R 7 may be a hydrogen atom and the remaining may be a monovalent organic group described below, or they may be the same or different monovalent organic groups. As described above, when the polyimide precursor has a plurality of structural units represented by the above general formula (1), the combinations of R 6 and R 7 of each structural unit may be the same or different.
一般式(1)において、Xで表される4価の有機基は、炭素数が4~25であることが好ましく、5~13であることがより好ましく、6~12であることがさらに好ましい。
Xで表される4価の有機基は、芳香環を含んでもよい。芳香環としては、芳香族炭化水素基(例えば、芳香環を構成する炭素数は6~20)、芳香族複素環式基(例えば、複素環を構成する原子数は5~20)等が挙げられる。Xで表される4価の有機基は、芳香族炭化水素基であることが好ましい。芳香族炭化水素基としては、ベンゼン環、ナフタレン環、フェナントレン環等が挙げられる。
Xで表される4価の有機基が芳香環を含む場合、各芳香環は、置換基を有していてもよいし、無置換であってもよい。芳香環の置換基としては、アルキル基、フッ素原子、ハロゲン化アルキル基、水酸基、アミノ基等が挙げられる。
In formula (1), the tetravalent organic group represented by X preferably has 4 to 25 carbon atoms, more preferably 5 to 13 carbon atoms, and even more preferably 6 to 12 carbon atoms.
The tetravalent organic group represented by X may contain an aromatic ring. Examples of the aromatic ring include aromatic hydrocarbon groups (e.g., aromatic rings having 6 to 20 carbon atoms) and aromatic heterocyclic groups (e.g., heterocyclic rings having 5 to 20 atoms). The tetravalent organic group represented by X is preferably an aromatic hydrocarbon group. Examples of the aromatic hydrocarbon group include a benzene ring, a naphthalene ring, and a phenanthrene ring.
When the tetravalent organic group represented by X contains an aromatic ring, each aromatic ring may have a substituent or may be unsubstituted. Examples of the substituent of the aromatic ring include an alkyl group, a fluorine atom, a halogenated alkyl group, a hydroxyl group, and an amino group.
Xで表される4価の有機基がベンゼン環を含む場合、Xで表される4価の有機基は1つ~4つのベンゼン環を含むことが好ましく、1つ~3つのベンゼン環を含むことがより好ましく、1つ又は2つのベンゼン環を含むことがさらに好ましい。
Xで表される4価の有機基が2つ以上のベンゼン環を含む場合、各ベンゼン環は、単結合により連結されていてもよいし、アルキレン基、ハロゲン化アルキレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、シリレン結合(-Si(RA)2-;2つのRAは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)、シロキサン結合(-O-(Si(RB)2-O-)n;2つのRBは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表し、nは1又は2以上の整数を表す。)等の連結基、これら連結基を少なくとも2つ組み合わせた複合連結基などにより結合されていてもよい。また、2つのベンゼン環が単結合及び連結基の少なくとも一方により2箇所で結合されて、2つのベンゼン環の間に連結基を含む5員環又は6員環が形成されていてもよい。
When the tetravalent organic group represented by X contains a benzene ring, the tetravalent organic group represented by X preferably contains one to four benzene rings, more preferably contains one to three benzene rings, and even more preferably contains one or two benzene rings.
When the tetravalent organic group represented by X contains two or more benzene rings, the benzene rings may be linked by a single bond, or may be linked by a linking group such as an alkylene group, a halogenated alkylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a silylene bond (-Si(R A ) 2 -; each of the two R A 's independently represents a hydrogen atom, an alkyl group, or a phenyl group), a siloxane bond (-O-(Si(R B ) 2 -O-) n ; each of the two R B 's independently represents a hydrogen atom, an alkyl group, or a phenyl group, and n represents an integer of 1 or 2 or more), or a composite linking group formed by combining at least two of these linking groups. In addition, the two benzene rings may be linked at two points by at least one of a single bond and a linking group to form a five- or six-membered ring containing a linking group between the two benzene rings.
一般式(1)において、-COOR6基と-CONH-基とは互いにオルト位置にあることが好ましく、-COOR7基と-CO-基とは互いにオルト位置にあることが好ましい。 In formula (1), the --COOR 6 group and the --CONH-- group are preferably located at the ortho position relative to each other, and the --COOR 7 group and the --CO-- group are preferably located at the ortho position relative to each other.
Xで表される4価の有機基の具体例としては、下記式(A)~式(F)で表される基が挙げられる。中でも、柔軟性に優れ、接合界面での空隙の発生がより抑制された硬化物が得られる観点から、下記式(E)で表される基が好ましい。式(E)中のCはエーテル結合を含む基であることがより好ましく、エーテル結合であることがさらに好ましい。下記式(F)は、下記式(E)中のCが単結合である構造である。
なお、本開示は下記具体例に限定されるものではない。
Specific examples of the tetravalent organic group represented by X include groups represented by the following formulae (A) to (F). Among these, from the viewpoint of obtaining a cured product excellent in flexibility and further suppressing the generation of voids at the bonding interface, a group represented by the following formula (E) is preferred. C in formula (E) is more preferably a group containing an ether bond, and even more preferably an ether bond. The following formula (F) is a structure in which C in the following formula (E) is a single bond.
It should be noted that the present disclosure is not limited to the following specific examples.
式(D)において、A及びBは、それぞれ独立に、単結合又はベンゼン環と共役しない2価の基である。ただし、A及びBの両方が単結合となることはない。ベンゼン環と共役しない2価の基としては、メチレン基、ハロゲン化メチレン基、ハロゲン化メチルメチレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、シリレン結合(-Si(RA)2-;2つのRAは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)等が挙げられる。中でも、A及びBは、それぞれ独立に、メチレン基、ビス(トリフルオロメチル)メチレン基、ジフルオロメチレン基、エーテル結合、スルフィド結合等が好ましく、エーテル結合がより好ましい。 In formula (D), A and B are each independently a single bond or a divalent group not conjugated with a benzene ring. However, A and B cannot both be single bonds. Examples of the divalent group not conjugated with a benzene ring include a methylene group, a halogenated methylene group, a halogenated methylmethylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a silylene bond (-Si(R A ) 2 -; each of the two R A 's independently represents a hydrogen atom, an alkyl group, or a phenyl group). Among these, A and B are each independently preferably a methylene group, a bis(trifluoromethyl)methylene group, a difluoromethylene group, an ether bond, a sulfide bond, or the like, and more preferably an ether bond.
式(E)において、Cは、単結合、アルキレン基、ハロゲン化アルキレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、フェニレン基、エステル結合(-O-C(=O)-)、シリレン結合(-Si(RA)2-;2つのRAは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)、シロキサン結合(-O-(Si(RB)2-O-)n;2つのRBは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表し、nは1又は2以上の整数を表す。)又はこれらを少なくとも2つ組み合わせた2価の基を表す。Cは、エーテル結合を含む基であることが好ましく、エーテル結合であることが好ましい。 In formula (E), C represents a single bond, an alkylene group, a halogenated alkylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a phenylene group, an ester bond (-O-C(=O)-), a silylene bond (-Si(R A ) 2 -; two R A 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group), a siloxane bond (-O-(Si(R B ) 2 -O-) n ; two R B 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group, and n is an integer of 1 or 2 or more), or a divalent group combining at least two of these. C is preferably a group containing an ether bond, and is preferably an ether bond.
一般式(1)において、Yで表される2価の有機基は、炭素数が4~25であることが好ましく、6~20であることがより好ましく、12~18であることがさらに好ましい。
Yで表される2価の有機基の骨格は、Xで表される4価の有機基の骨格と同様であってもよく、Yで表される2価の有機基の好ましい骨格は、Xで表される4価の有機基の好ましい骨格と同様であってもよい。Yで表される2価の有機基の骨格は、Xで表される4価の有機基にて、2つの結合位置が原子(例えば水素原子)又は官能基(例えばアルキル基)に置換された構造であってもよい。
Yで表される2価の有機基は、2価の脂肪族基であってもよく、2価の芳香族基であってもよい。耐熱性の観点から、Yで表される2価の有機基は、2価の芳香族基であることが好ましい。2価の芳香族基としては、2価の芳香族炭化水素基(例えば、芳香環を構成する炭素数は6~20)、2価の芳香族複素環式基(例えば、複素環を構成する原子数は
5~20)等が挙げられ、2価の芳香族炭化水素基が好ましい。
In formula (1), the divalent organic group represented by Y preferably has 4 to 25 carbon atoms, more preferably 6 to 20 carbon atoms, and even more preferably 12 to 18 carbon atoms.
The skeleton of the divalent organic group represented by Y may be the same as the skeleton of the tetravalent organic group represented by X, and a preferred skeleton of the divalent organic group represented by Y may be the same as the preferred skeleton of the tetravalent organic group represented by X. The skeleton of the divalent organic group represented by Y may be a structure in which two bonding positions of the tetravalent organic group represented by X are substituted with atoms (e.g., hydrogen atoms) or functional groups (e.g., alkyl groups).
The divalent organic group represented by Y may be a divalent aliphatic group or a divalent aromatic group. From the viewpoint of heat resistance, the divalent organic group represented by Y is preferably a divalent aromatic group. Examples of the divalent aromatic group include a divalent aromatic hydrocarbon group (e.g., an aromatic ring having 6 to 20 carbon atoms) and a divalent aromatic heterocyclic group (e.g., a heterocyclic ring having 5 to 20 atoms), and the like, with a divalent aromatic hydrocarbon group being preferred.
Yで表される2価の芳香族基の具体例としては、下記式(G)及び式(H)で表される基を挙げることができる。中でも、柔軟性に優れ、接合界面での空隙の発生がより抑制された硬化物が得られる観点から、下記式(H)で表される基が好ましく、なかでも下記式(H)において、Dが単結合又はエーテル結合を含む基であることがより好ましく、単結合又はエーテル結合を含む基であることがさらに好ましく、エーテル結合を含む基であることが特に好ましく、エーテル結合であることが極めて好ましい。 Specific examples of the divalent aromatic group represented by Y include groups represented by the following formulae (G) and (H). Among these, from the viewpoint of obtaining a cured product that is excellent in flexibility and in which the occurrence of voids at the bonding interface is further suppressed, the group represented by the following formula (H) is preferred, and among these, in the following formula (H), D is more preferably a group containing a single bond or an ether bond, even more preferably a group containing a single bond or an ether bond, particularly preferably a group containing an ether bond, and extremely preferably an ether bond.
式(G)~式(H)において、Rは、それぞれ独立に、アルキル基、アルコキシ基、ハロゲン化アルキル基、フェニル基又はハロゲン原子を表し、nは、それぞれ独立に、0~4の整数を表す。
式(H)において、Dは、単結合、アルキレン基、ハロゲン化アルキレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、フェニレン基、エステル結合(-O-C(=O)-)、シリレン結合(-Si(RA)2-;2つのRAは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)、シロキサン結合(-O-(Si(RB)2-O-)n;2つのRBは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表し、nは1又は2以上の整数を表す。)又はこれらを少なくとも2つ組み合わせた2価の基を表す。また、Dは、上記式(C1)で表される構造であってもよい。式(H)におけるDの具体例は、式(E)におけるCの具体例と同様である。
式(H)におけるDとしては、各々独立に、単結合、エーテル結合、エーテル結合とフェニレン基とを含む基、エーテル結合とフェニレン基とアルキレン基とを含む基等であることが好ましい。
In formulae (G) to (H), R each independently represents an alkyl group, an alkoxy group, a halogenated alkyl group, a phenyl group, or a halogen atom, and n each independently represents an integer of 0 to 4.
In formula (H), D represents a single bond, an alkylene group, a halogenated alkylene group, a carbonyl group, a sulfonyl group, an ether bond (-O-), a sulfide bond (-S-), a phenylene group, an ester bond (-O-C(=O)-), a silylene bond (-Si( RA ) 2- ; two RA 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group), a siloxane bond (-O-(Si( RB ) 2 -O-) n ; two RB 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group, and n represents an integer of 1 or 2 or more), or a divalent group combining at least two of these. D may also be a structure represented by formula (C1) above. Specific examples of D in formula (H) are the same as the specific examples of C in formula (E).
It is preferable that each D in formula (H) independently represents a single bond, an ether bond, a group containing an ether bond and a phenylene group, a group containing an ether bond, a phenylene group and an alkylene group, or the like.
式(G)~式(H)におけるRで表されるアルキル基としては、炭素数が1~10のアルキル基であることが好ましく、炭素数が1~5のアルキル基であることがより好ましく、炭素数が1又は2のアルキル基であることがさらに好ましい。
式(G)~式(H)におけるRで表されるアルキル基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、s-ブチル基、t-ブチル基等が挙げられる。
The alkyl group represented by R in formulas (G) to (H) is preferably an alkyl group having 1 to 10 carbon atoms, more preferably an alkyl group having 1 to 5 carbon atoms, and even more preferably an alkyl group having 1 or 2 carbon atoms.
Specific examples of the alkyl group represented by R in formulae (G) to (H) include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, an s-butyl group, and a t-butyl group.
式(G)~式(H)におけるRで表されるアルコキシ基としては、炭素数が1~10のアルコキシ基であることが好ましく、炭素数が1~5のアルコキシ基であることがより好ましく、炭素数が1又は2のアルコキシ基であることがさらに好ましい。
式(G)~式(H)におけるRで表されるアルコキシ基の具体例としては、メトキシ基、エトキシ基、n-プロポキシ基、イソプロポキシ基、n-ブトキシ基、イソブトキシ基、s-ブトキシ基、t-ブトキシ基等が挙げられる。
The alkoxy group represented by R in formulas (G) to (H) is preferably an alkoxy group having 1 to 10 carbon atoms, more preferably an alkoxy group having 1 to 5 carbon atoms, and even more preferably an alkoxy group having 1 or 2 carbon atoms.
Specific examples of the alkoxy group represented by R in formulae (G) to (H) include a methoxy group, an ethoxy group, an n-propoxy group, an isopropoxy group, an n-butoxy group, an isobutoxy group, an s-butoxy group, and a t-butoxy group.
式(G)~式(H)におけるRで表されるハロゲン化アルキル基としては、炭素数が1~5のハロゲン化アルキル基であることが好ましく、炭素数が1~3のハロゲン化アルキル基であることがより好ましく、炭素数が1又は2のハロゲン化アルキル基であることがさらに好ましい。
式(G)~式(H)におけるRで表されるハロゲン化アルキル基の具体例としては、式(G)~式(H)におけるRで表されるアルキル基に含まれる少なくとも1つの水素原子がフッ素原子、塩素原子等のハロゲン原子で置換されたアルキル基が挙げられる。これらの中でも、フルオロメチル基、ジフルオロメチル基、トリフルオロメチル基等が好ましい。
The halogenated alkyl group represented by R in Formulae (G) to (H) is preferably a halogenated alkyl group having 1 to 5 carbon atoms, more preferably a halogenated alkyl group having 1 to 3 carbon atoms, and even more preferably a halogenated alkyl group having 1 or 2 carbon atoms.
Specific examples of the halogenated alkyl group represented by R in formulas (G) to (H) include alkyl groups in which at least one hydrogen atom contained in the alkyl group represented by R in formulas (G) to (H) is substituted with a halogen atom such as a fluorine atom or a chlorine atom. Among these, a fluoromethyl group, a difluoromethyl group, a trifluoromethyl group, etc. are preferred.
式(G)~式(H)におけるnは、それぞれ独立に、0~2が好ましく、0又は1がより好ましく、0がさらに好ましい。 In formulas (G) to (H), n is preferably 0 to 2, more preferably 0 or 1, and even more preferably 0.
Yで表される2価の脂肪族基の具体例としては、直鎖状又は分岐鎖状のアルキレン基、シクロアルキレン基、ポリアルキレンオキサイド構造を有する2価の基等が挙げられる。 Specific examples of the divalent aliphatic group represented by Y include linear or branched alkylene groups, cycloalkylene groups, and divalent groups having a polyalkylene oxide structure.
Yで表される直鎖状又は分岐鎖状のアルキレン基としては、炭素数が1~20のアルキレン基であることが好ましく、炭素数が1~15のアルキレン基であることがより好ましく、炭素数が1~10のアルキレン基であることがさらに好ましい。
Yで表されるアルキレン基の具体例としては、テトラメチレン基、ヘキサメチレン基、ヘプタメチレン基、オクタメチレン基、ノナメチレン基、デカメチレン基、ウンデカメチレン基、ドデカメチレン基、2-メチルペンタメチレン基、2-メチルヘキサメチレン基、2-メチルヘプタメチレン基、2-メチルオクタメチレン基、2-メチルノナメチレン基、2-メチルデカメチレン基等が挙げられる。
The linear or branched alkylene group represented by Y is preferably an alkylene group having 1 to 20 carbon atoms, more preferably an alkylene group having 1 to 15 carbon atoms, and even more preferably an alkylene group having 1 to 10 carbon atoms.
Specific examples of the alkylene group represented by Y include a tetramethylene group, a hexamethylene group, a heptamethylene group, an octamethylene group, a nonamethylene group, a decamethylene group, an undecamethylene group, a dodecamethylene group, a 2-methylpentamethylene group, a 2-methylhexamethylene group, a 2-methylheptamethylene group, a 2-methyloctamethylene group, a 2-methylnonamethylene group, and a 2-methyldecamethylene group.
Yで表されるシクロアルキレン基としては、炭素数が3~10のシクロアルキレン基であることが好ましく、炭素数が3~6のシクロアルキレン基であることがより好ましい。
Yで表されるシクロアルキレン基の具体例としては、シクロプロピレン基、シクロヘキシレン基等が挙げられる。
The cycloalkylene group represented by Y is preferably a cycloalkylene group having 3 to 10 carbon atoms, and more preferably a cycloalkylene group having 3 to 6 carbon atoms.
Specific examples of the cycloalkylene group represented by Y include a cyclopropylene group, a cyclohexylene group, and the like.
Yで表されるポリアルキレンオキサイド構造を有する2価の基に含まれる単位構造としては、炭素数1~10のアルキレンオキサイド構造が好ましく、炭素数1~8のアルキレンオキサイド構造がより好ましく、炭素数1~4のアルキレンオキサイド構造がさらに好ましい。なかでも、ポリアルキレンオキサイド構造としてはポリエチレンオキサイド構造又はポリプロピレンオキサイド構造が好ましい。アルキレンオキサイド構造中のアルキレン基は直鎖状であっても分岐状であってもよい。ポリアルキレンオキサイド構造中の単位
構造は1種類でもよく、2種類以上であってもよい。
The unit structure contained in the divalent group having a polyalkylene oxide structure represented by Y is preferably an alkylene oxide structure having 1 to 10 carbon atoms, more preferably an alkylene oxide structure having 1 to 8 carbon atoms, and even more preferably an alkylene oxide structure having 1 to 4 carbon atoms. Among them, the polyalkylene oxide structure is preferably a polyethylene oxide structure or a polypropylene oxide structure. The alkylene group in the alkylene oxide structure may be linear or branched. The unit structure in the polyalkylene oxide structure may be one type or two or more types.
Yで表される2価の有機基は、ポリシロキサン構造を有する2価の基であってもよい。Yで表されるポリシロキサン構造を有する2価の基としては、ポリシロキサン構造中のケイ素原子が水素原子、炭素数1~20のアルキル基又は炭素数6~18のアリール基と結合しているポリシロキサン構造を有する2価の基が挙げられる。
ポリシロキサン構造中のケイ素原子と結合する炭素数1~20のアルキル基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、t-ブチル基、n-オクチル基、2-エチルヘキシル基、n-ドデシル基等が挙げられる。これらの中でも、メチル基が好ましい。
ポリシロキサン構造中のケイ素原子と結合する炭素数6~18のアリール基は、無置換でも置換基で置換されていてもよい。アリール基が置換基を有する場合の置換基の具体例としては、ハロゲン原子、アルコキシ基、ヒドロキシ基等が挙げられる。炭素数6~18のアリール基の具体例としては、フェニル基、ナフチル基、ベンジル基等が挙げられる。これらの中でも、フェニル基が好ましい。
ポリシロキサン構造中の炭素数1~20のアルキル基又は炭素数6~18のアリール基は、1種類でもよく、2種類以上であってもよい。
Yで表されるポリシロキサン構造を有する2価の基を構成するケイ素原子は、メチレン基、エチレン基等のアルキレン基、フェニレン基等のアリーレン基などを介して一般式(1)中のNH基と結合していてもよい。
The divalent organic group represented by Y may be a divalent group having a polysiloxane structure. Examples of the divalent group having a polysiloxane structure represented by Y include divalent groups having a polysiloxane structure in which a silicon atom in the polysiloxane structure is bonded to a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 18 carbon atoms.
Specific examples of the alkyl group having 1 to 20 carbon atoms bonded to a silicon atom in the polysiloxane structure include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a t-butyl group, an n-octyl group, a 2-ethylhexyl group, an n-dodecyl group, etc. Among these, a methyl group is preferable.
The aryl group having 6 to 18 carbon atoms bonded to the silicon atom in the polysiloxane structure may be unsubstituted or substituted with a substituent. Specific examples of the substituent when the aryl group has a substituent include a halogen atom, an alkoxy group, and a hydroxy group. Specific examples of the aryl group having 6 to 18 carbon atoms include a phenyl group, a naphthyl group, and a benzyl group. Of these, a phenyl group is preferred.
The alkyl group having 1 to 20 carbon atoms or the aryl group having 6 to 18 carbon atoms in the polysiloxane structure may be of one type or of two or more types.
The silicon atom constituting the divalent group having a polysiloxane structure represented by Y may be bonded to the NH group in general formula (1) via an alkylene group such as a methylene group or an ethylene group, or an arylene group such as a phenylene group.
式(G)で表される基は、下記式(G’)で表される基であることが好ましく、式(H)で表される基は、下記式(H’)、式(H'')又は式(H''')で表される基であることが好ましく、柔軟な骨格を有し接合性に優れる観点から、下記式(H’)又は、式(H'')で表される基であることがより好ましい。 The group represented by formula (G) is preferably a group represented by the following formula (G'), and the group represented by formula (H) is preferably a group represented by the following formula (H'), formula (H'') or formula (H'''). From the viewpoint of having a flexible skeleton and excellent bonding properties, it is more preferably a group represented by the following formula (H') or formula (H'').
式(H’’’)中、Rは、それぞれ独立に、アルキル基、アルコキシ基、ハロゲン化アルキル基、フェニル基又はハロゲン原子を表す。Rは、好ましくはアルキル基であり、より好ましくはメチル基である。 In formula (H'"), each R independently represents an alkyl group, an alkoxy group, a halogenated alkyl group, a phenyl group, or a halogen atom. R is preferably an alkyl group, and more preferably a methyl group.
一般式(1)における、Xで表される4価の有機基とYで表される2価の有機基との組み合わせは特に限定されない。Xで表される4価の有機基とYで表される2価の有機基との組み合わせとしては、例えば、以下が挙げられる。
Xが式(E)で表される基であり、Yが式(H)で表される基の組み合わせ
Xが式(F)で表される基であり、Yが式(H)で表される基の組み合わせ
Xが式(E)で表される基であり、Yが式(G)及び(H)で表される基の組み合わせ
Xが式(A)及び(E)で表される基であり、Yが式(H)で表される基の組み合わせ
Xが式(E)及び(F)で表される基であり、Yが式(H)で表される基の組み合わせ
上記の組み合わせの中でも、Xが式(E)で表される基であり、Yが式(H)で表される基の組み合わせが好ましい。
In the general formula (1), the combination of the tetravalent organic group represented by X and the divalent organic group represented by Y is not particularly limited. Examples of the combination of the tetravalent organic group represented by X and the divalent organic group represented by Y include the following.
A combination in which X is a group represented by formula (E) and Y is a group represented by formula (H). A combination in which X is a group represented by formula (F) and Y is a group represented by formula (H). A combination in which X is a group represented by formula (E) and Y is a group represented by formulas (G) and (H). A combination in which X is a group represented by formulas (A) and (E) and Y is a group represented by formula (H). A combination in which X is a group represented by formulas (E) and (F) and Y is a group represented by formula (H). Among the above combinations, the combination in which X is a group represented by formula (E) and Y is a group represented by formula (H) is preferred.
R6及びR7は、それぞれ独立に、水素原子又は不飽和二重結合を有してもよい1価の有機基を表す。
1価の有機基としては、炭素数1~4の脂肪族炭化水素基又は不飽和二重結合を有する有機基であることが好ましく、下記一般式(2)で表される基、エチル基、イソブチル基又はt-ブチル基のいずれかであることがより好ましく、炭素数1若しくは2の脂肪族炭化水素基又は下記一般式(2)で表される基を含むことがさらに好ましい。この場合、R6及びR7の少なくとも1つが一般式(2)で表される基である。
1価の有機基が不飽和二重結合を有する有機基、好ましくは下記一般式(2)で表される基を含むことでi線の透過率が高く、400℃以下の低温硬化の際にも良好な硬化物を形成できる傾向にある。また、1価の有機基が不飽和二重結合を有する有機基、好ましくは下記一般式(2)で表される基を含む場合、(C)化合物によって不飽和二重結合部分の少なくとも一部が脱離する。
R6 and R7 each independently represent a hydrogen atom or a monovalent organic group which may have an unsaturated double bond.
The monovalent organic group is preferably an aliphatic hydrocarbon group having 1 to 4 carbon atoms or an organic group having an unsaturated double bond, more preferably any one of a group represented by the following general formula (2), an ethyl group, an isobutyl group, or a t-butyl group, and further preferably contains an aliphatic hydrocarbon group having 1 or 2 carbon atoms or a group represented by the following general formula (2). In this case, at least one of R 6 and R 7 is a group represented by general formula (2).
When the monovalent organic group contains an organic group having an unsaturated double bond, preferably a group represented by the following general formula (2), the i-ray transmittance is high, and a good cured product tends to be formed even when cured at a low temperature of 400° C. or less. In addition, when the monovalent organic group contains an organic group having an unsaturated double bond, preferably a group represented by the following general formula (2), at least a part of the unsaturated double bond portion is eliminated by the compound (C).
炭素数1~4の脂肪族炭化水素基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、t-ブチル基等が挙げられ、中でも、エチル基、イソブチル基及びt-ブチル基が好ましい。 Specific examples of aliphatic hydrocarbon groups having 1 to 4 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, and t-butyl groups, with ethyl, isobutyl, and t-butyl groups being preferred.
一般式(2)中、R8~R10は、それぞれ独立に、水素原子又は炭素数1~3の脂肪族炭化水素基を表し、Rxは2価の連結基を表す。 In formula (2), R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and R x represents a divalent linking group.
一般式(2)におけるR8~R10で表される脂肪族炭化水素基の炭素数は1~3であり、1又は2であることが好ましい。R8~R10で表される脂肪族炭化水素基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基等が挙げられ、メチル基が好ましい。 The carbon number of the aliphatic hydrocarbon group represented by R 8 to R 10 in general formula (2) is 1 to 3, and preferably 1 or 2. Specific examples of the aliphatic hydrocarbon group represented by R 8 to R 10 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, etc., and a methyl group is preferred.
一般式(2)におけるR8~R10の組み合わせとしては、R8及びR9が水素原子であり、R10が水素原子又はメチル基の組み合わせが好ましい。 As a combination of R 8 to R 10 in the general formula (2), a combination in which R 8 and R 9 are hydrogen atoms and R 10 is a hydrogen atom or a methyl group is preferred.
一般式(2)におけるRxは、2価の連結基であり、好ましくは、炭素数1~10の炭化水素基であることが好ましい。炭素数1~10の炭化水素基としては、例えば、直鎖状又は分岐鎖状のアルキレン基が挙げられる。
Rxにおける炭素数は、1つ~10つが好ましく、2つ~5つがより好ましく、2つ又は3つがさらに好ましい。
In general formula (2), R x is a divalent linking group, and is preferably a hydrocarbon group having 1 to 10 carbon atoms. Examples of the hydrocarbon group having 1 to 10 carbon atoms include linear or branched alkylene groups.
The number of carbon atoms in R x is preferably 1 to 10, more preferably 2 to 5, and further preferably 2 or 3.
一般式(1)においては、R6及びR7の少なくとも一方が、前記一般式(2)で表される基であることが好ましく、R6及びR7の両方が前記一般式(2)で表される基であることがより好ましい。 In general formula (1), it is preferable that at least one of R6 and R7 is a group represented by general formula (2), and it is more preferable that both of R6 and R7 are groups represented by general formula (2).
ポリイミド前駆体が前述の一般式(1)で表される構造単位を有する化合物を含む場合、当該化合物に含有される全構造単位のR6及びR7の合計に対する一般式(2)で表される基であるR6及びR7の割合は、60モル%以上であることが好ましく、70モル%以上がより好ましく、80モル%以上がさらに好ましい。上限は特に限定されず、100モル%でもよい。
なお、前述の割合は、0モル%以上60モル%未満であってもよい。
When the polyimide precursor contains a compound having a structural unit represented by the above-mentioned general formula (1), the ratio of R6 and R7 , which are groups represented by general formula (2), to the sum of R6 and R7 of all structural units contained in the compound is preferably 60 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more. The upper limit is not particularly limited, and may be 100 mol%.
The above ratio may be 0 mol % or more and less than 60 mol %.
一般式(2)で表される基は、下記一般式(2’)で表される基であることが好ましい。 The group represented by general formula (2) is preferably a group represented by the following general formula (2'):
一般式(2’)中、R8~R10は、それぞれ独立に、水素原子又は炭素数1~3の脂肪族炭化水素基を表し、qは1~10の整数を表す。 In formula (2′), R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms; q represents an integer of 1 to 10.
一般式(2’)におけるqは1~10の整数であり、2~5の整数であることが好ましく、2又は3であることがより好ましい。 In general formula (2'), q is an integer from 1 to 10, preferably an integer from 2 to 5, and more preferably 2 or 3.
一般式(1)で表される構造単位を有する化合物に含まれる一般式(1)で表される構造単位の含有率は、全構造単位に対して、60モル%以上であることが好ましく、70モル%以上がより好ましく、80モル%以上がさらに好ましい。前述の含有率の上限は特に限定されず、100モル%でもよい。 The content of the structural unit represented by general formula (1) contained in the compound having the structural unit represented by general formula (1) is preferably 60 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more, based on the total structural units. The upper limit of the aforementioned content is not particularly limited, and may be 100 mol%.
ポリイミド前駆体は、テトラカルボン酸二無水物と、ジアミン化合物とを用いて合成されたものであってもよい。この場合、一般式(1)において、Xは、テトラカルボン酸二無水物由来の残基に該当し、Yは、ジアミン化合物由来の残基に該当する。
ポリイミド前駆体は、テトラカルボン酸二無水物に替えて、テトラカルボン酸を用いて合成されたものであってもよい。
The polyimide precursor may be synthesized using a tetracarboxylic dianhydride and a diamine compound, in which case, in general formula (1), X corresponds to a residue derived from the tetracarboxylic dianhydride, and Y corresponds to a residue derived from the diamine compound.
The polyimide precursor may be synthesized by using a tetracarboxylic acid instead of a tetracarboxylic dianhydride.
テトラカルボン酸二無水物の具体例としては、ピロメリット酸二無水物、2,3,6,7-ナフタレンテトラカルボン酸二無水物、3,3’,4,4’-ビフェニルテトラカルボン酸二無水物、3,3’,4,4’-ビフェニルエーテルテトラカルボン酸二無水物、3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物、1,2,5,6-ナフタレンテトラカルボン酸二無水物、2,3,5,6-ピリジンテトラカルボン酸二無水物、1,4,5,8-ナフタレンテトラカルボン酸二無水物、3,4,9,10-ペリレンテトラカルボン酸二無水物、m-ターフェニル-3,3’,4,4’-テトラカルボン酸二無水物、p-ターフェニル-3,3’,4,4’-テトラカルボン酸二無水物、1,1,4,4’-(4,4’-イソプロピリデンジフェノキシ)ジフタル酸無水物、4,4’-オキシジフタル酸無水物、1,3,3,3-ヘキサフルオロ-2,2-ビス(2,3-ジカルボキシフェニル)プロパン二無水物、1,1,1,3,3,3-ヘキサフルオロ-2,2-ビス(3,4-ジカルボキシフェニル)プロパン二無水物、2,2-ビス(2,3-ジカルボキシフェニル)プロパン二無水物、2,2-ビス(3,4-ジカルボキシフェニル)プロパン二無水物、2,2-ビス{4’-(2,3-ジカルボキシフェノキシ)フェニル}プロパン二無水物、2,2-ビス{4’-(3,4-ジカルボキシフェノキシ)フェニル}プロパン二無水物、1,1,1,3,3,3-ヘキサフルオロ-2,2-ビス{4’-(2,3-ジカルボキシフェノキシ)フェニル}プロパン二無水物、1,1,1,3,3,3-ヘキサフルオロ-2,2-ビス{4’-(3,4-ジカルボキシフェノキシ)フェニル}プロパン二無水物、4,4’-オキシジフタル酸二無水物、4,4’-スルホニルジフタル酸二無水物、9,9-ビス(3,4-ジカルボキシフェニル)フルオレン二無水物、シクロペンタノンビススピロノルボルナンテトラカルボン酸二無水物、2,2-ビス{4-(4’-フェノキシ)フェニル}プロパンテトラカルボン酸二無水物等が挙げられる。
これらの中でも、3,3’,4,4’-ビフェニルエーテルテトラカルボン酸二無水物、ピロメリット酸二無水物、4,4’-オキシジフタル酸無水物、及び3,3’,4,4’-ビフェニルテトラカルボン酸二無水物からなる群より選択される少なくとも1種であることが好ましく、ピロメリット酸二無水物、及び4,4’-オキシジフタル酸無水物からなる群より選択される少なくとも1種であることがより好ましく、より低温での接合の観点から3,3’,4,4’-ビフェニルエーテルテトラカルボン酸二無水物を含むことがさらに好ましい。
テトラカルボン酸二無水物は、1種を単独で用いても2種以上を併用してもよい。
Specific examples of tetracarboxylic dianhydrides include pyromellitic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-biphenylethertetracarboxylic dianhydride, 3,3',4,4'-benzophenonetetracarboxylic dianhydride, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 2,3,5,6-pyridinetetracarboxylic dianhydride, and 1,4,5,8-naphthalenetetracarboxylic dianhydride. dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, m-terphenyl-3,3',4,4'-tetracarboxylic dianhydride, p-terphenyl-3,3',4,4'-tetracarboxylic dianhydride, 1,1,4,4'-(4,4'-isopropylidenediphenoxy)diphthalic anhydride, 4,4'-oxydiphthalic anhydride, 1,3,3,3-hexafluoro-2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 1,1,1,3,3,3-hexafluoro-2,2- Bis(3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis{4'-(2,3-dicarboxyphenoxy)phenyl}propane dianhydride, 2,2-bis{4'-(3,4-dicarboxyphenoxy)phenyl}propane dianhydride, 1,1,1,3,3,3-hexafluoro-2,2-bis{4'-(2,3-dicarboxyphenoxy)phenyl}propane dianhydride 1,1,1,3,3,3-hexafluoro-2,2-bis{4'-(3,4-dicarboxyphenoxy)phenyl}propane dianhydride, 4,4'-oxydiphthalic dianhydride, 4,4'-sulfonyldiphthalic dianhydride, 9,9-bis(3,4-dicarboxyphenyl)fluorene dianhydride, cyclopentanone bisspironorbornane tetracarboxylic acid dianhydride, 2,2-bis{4-(4'-phenoxy)phenyl}propane tetracarboxylic acid dianhydride, and the like.
Among these, at least one selected from the group consisting of 3,3',4,4'-biphenyl ether tetracarboxylic dianhydride, pyromellitic dianhydride, 4,4'-oxydiphthalic anhydride, and 3,3',4,4'-biphenyl tetracarboxylic dianhydride is preferable, at least one selected from the group consisting of pyromellitic dianhydride and 4,4'-oxydiphthalic anhydride is more preferable, and from the viewpoint of bonding at lower temperatures, it is even more preferable to include 3,3',4,4'-biphenyl ether tetracarboxylic dianhydride.
The tetracarboxylic dianhydrides may be used alone or in combination of two or more kinds.
ジアミン化合物の具体例としては、2,2’-ジメチルビフェニル-4,4’-ジアミン、2,2’-ビス(トリフルオロメチル)-4,4’-ジアミノビフェニル、2,2’-ジフルオロ-4,4’-ジアミノビフェニル、p-フェニレンジアミン、m-フェニレンジアミン、p-キシリレンジアミン、m-キシリレンジアミン、1,5-ジアミノナフタレン、ベンジジン、4,4’-ジアミノジフェニルエーテル、3,4’-ジアミノジフェニルエーテル、3,3’-ジアミノジフェニルエーテル、2,4’-ジアミノジフェニルエーテル、2,2’-ジアミノジフェニルエーテル、4,4’-ジアミノジフェニルスルホン、3,4’-ジアミノジフェニルスルホン、3,3’-ジアミノジフェニルスルホン、2,4’-ジアミノジフェニルスルホン、2,2’-ジアミノジフェニルスルホン、4,4’-ジアミノジフェニルスルフィド、3,4’-ジアミノジフェニルスルフィド、3,3’-ジアミノジフェニルスルフィド、2,4’-ジアミノジフェニルスルフィド、2,2’-ジアミノジフェニルスルフィド、o-トリジン、o-トリジンスルホン、4,4’-メチレンビス(2,6-ジエチルアニリン)、4,4’-メチレンビス(2,6-ジイソプロピルアニリン)、2,4-ジアミノメシチレン、1,5-ジアミノナフタレン、4,4’-ベンゾフェノンジアミン、ビス-{4-(4’-アミノフェノキシ)フェニル}スルホン、2,2-ビス{4-(4’-アミノフェノキシ)フェニル}プロパン、3,3’-ジメチル-4,4’-ジアミノジフェニルメタン、3,3’,5,5’-テトラメチル-4,4’-ジアミノジフェニルメタン、ビス{4-(3’-アミノフェノキシ)フェニル}スルホン、2,2-ビス(4-アミノフェニル)プロパン、9,9-ビス(4-アミノフェニル)フルオレン、1,3-ビス(3-アミノフェノキシ)ベンゼン、1,4-ジアミノブタン、1,6-ジアミノヘキサン、1,7-ジアミノヘプタン、1,8-ジアミノオクタン、1,9-ジアミノノナン、1,10-ジアミノデカン、1,11-ジアミノウンデカン、1,12-ジアミノドデカン、2-メチル-1,5-ジアミノペンタン、2-メチル-1,6-ジアミノヘキサン、2-メチル-1,7-ジアミノヘプタン、2-メチル-1,8-ジアミノオクタン、2-メチル-1,9-ジアミノノナン、2-メチル-1,10-ジアミノデカン、1,4-シクロヘキサンジアミン、1,3-シクロヘキサンジアミン、ジアミノポリシロキサン等が挙げられる。ジアミン化合物としては、2,2’-ジメチルビフェニル-4,4’-ジアミン、m-フェニレンジアミン、4,4’-ジアミノジフェニルエーテル及び1,3-ビス(3-アミノフェノキシ)ベンゼンが好ましい。
これらの中でも、2,2’-ジメチルビフェニル-4,4’-ジアミン、4,4’-ジアミノジフェニルエーテル、m-フェニレンジアミン及び1,3-ビス(3-アミノフェノキシ)ベンゼンからなる群より選択される少なくとも1種がより好ましく、柔軟な骨格を有し接着性に優れる観点から、4,4’-ジアミノジフェニルエーテル、1,3-ビス(3-アミノフェノキシ)ベンゼン、及び2,2-ビス{4-(4’-アミノフェノキシ)フェニル}プロパンからなる群より選択される少なくとも1種がさらに好ましい。
ジアミン化合物は、1種を単独で用いても2種以上を併用してもよい。
Specific examples of the diamine compound include 2,2'-dimethylbiphenyl-4,4'-diamine, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 2,2'-difluoro-4,4'-diaminobiphenyl, p-phenylenediamine, m-phenylenediamine, p-xylylenediamine, m-xylylenediamine, 1,5-diaminonaphthalene, benzidine, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 2,4'-diaminodiphenyl ether, 2,2'-diaminodiphenyl ether, 4, 4'-diaminodiphenyl sulfone, 3,4'-diaminodiphenyl sulfone, 3,3'-diaminodiphenyl sulfone, 2,4'-diaminodiphenyl sulfone, 2,2'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfide, 3,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 2,4'-diaminodiphenyl sulfide, 2,2'-diaminodiphenyl sulfide, o-tolidine, o-tolidine sulfone, 4,4'-methylenebis(2,6-diethylaniline), 4,4'-methylenebis(2,6-diisopropylaniline), 2 ,4-diaminomesitylene, 1,5-diaminonaphthalene, 4,4'-benzophenonediamine, bis-{4-(4'-aminophenoxy)phenyl}sulfone, 2,2-bis{4-(4'-aminophenoxy)phenyl}propane, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 3,3',5,5'-tetramethyl-4,4'-diaminodiphenylmethane, bis{4-(3'-aminophenoxy)phenyl}sulfone, 2,2-bis(4-aminophenyl)propane, 9,9-bis(4-aminophenyl)fluorene, 1,3-bis(3-aminophenoxy)benzene, 1, Examples of the diamine compound include 4-diaminobutane, 1,6-diaminohexane, 1,7-diaminoheptane, 1,8-diaminooctane, 1,9-diaminononane, 1,10-diaminodecane, 1,11-diaminoundecane, 1,12-diaminododecane, 2-methyl-1,5-diaminopentane, 2-methyl-1,6-diaminohexane, 2-methyl-1,7-diaminoheptane, 2-methyl-1,8-diaminooctane, 2-methyl-1,9-diaminononane, 2-methyl-1,10-diaminodecane, 1,4-cyclohexanediamine, 1,3-cyclohexanediamine, and diaminopolysiloxane. As the diamine compound, 2,2'-dimethylbiphenyl-4,4'-diamine, m-phenylenediamine, 4,4'-diaminodiphenyl ether, and 1,3-bis(3-aminophenoxy)benzene are preferred.
Among these, at least one selected from the group consisting of 2,2'-dimethylbiphenyl-4,4'-diamine, 4,4'-diaminodiphenyl ether, m-phenylenediamine, and 1,3-bis(3-aminophenoxy)benzene is more preferable, and from the viewpoint of having a flexible skeleton and excellent adhesiveness, at least one selected from the group consisting of 4,4'-diaminodiphenyl ether, 1,3-bis(3-aminophenoxy)benzene, and 2,2-bis{4-(4'-aminophenoxy)phenyl}propane is even more preferable.
The diamine compounds may be used alone or in combination of two or more kinds.
一般式(1)で表される構造単位を有し、且つ一般式(1)中のR6及びR7の少なくとも一方は1価の有機基である化合物は、例えば、以下の(a)又は(b)の方法にて得ることができる。
(a) テトラカルボン酸二無水物(好ましくは、下記一般式(8)で表されるテトラカルボン酸二無水物)とR-OHで表される化合物とを、有機溶剤中にて反応させジエステル誘導体とした後、ジエステル誘導体とH2N-Y-NH2で表されるジアミン化合物とを縮合反応させる。
(b) テトラカルボン酸二無水物とH2N-Y-NH2で表されるジアミン化合物とを有機溶剤中にて反応させポリアミド酸溶液を得て、R-OHで表される化合物をポリアミド酸溶液に加え、有機溶剤中で反応させエステル基を導入する。
A compound having a structural unit represented by general formula (1) in which at least one of R6 and R7 in general formula (1) is a monovalent organic group can be obtained, for example, by the following method (a) or (b).
(a) A tetracarboxylic dianhydride (preferably a tetracarboxylic dianhydride represented by the following general formula (8)) is reacted with a compound represented by R-OH in an organic solvent to form a diester derivative, and then the diester derivative is subjected to a condensation reaction with a diamine compound represented by H 2 N-Y-NH 2 .
(b) A tetracarboxylic dianhydride is reacted with a diamine compound represented by H 2 N-Y-NH 2 in an organic solvent to obtain a polyamic acid solution, and a compound represented by R-OH is added to the polyamic acid solution and reacted in the organic solvent to introduce an ester group.
一般式(1)中のR6及びR7の少なくも1つが重合性の不飽和結合を有するために、Rが重合性の不飽和結合を有するR-OHの少なくとも1つを用いる。 Since at least one of R 6 and R 7 in the general formula (1) has a polymerizable unsaturated bond, at least one of R—OH in which R has a polymerizable unsaturated bond is used.
ここで、H2N-Y-NH2で表されるジアミン化合物におけるYは、一般式(1)におけるYと同様であり、具体例及び好ましい例も同様である。また、R-OHで表される化合物におけるRは、1価の有機基を表し、具体例及び好ましい例は、一般式(1)におけるR6及びR7の場合と同様である。
一般式(8)で表されるテトラカルボン酸二無水物、H2N-Y-NH2で表されるジアミン化合物及びR-OHで表される化合物は、各々、1種単独で用いてもよく、2種以上を組み合わせてもよい。
Here, Y in the diamine compound represented by H 2 N-Y-NH 2 is the same as Y in general formula (1), and specific examples and preferred examples are also the same. Furthermore, R in the compound represented by R-OH represents a monovalent organic group, and specific examples and preferred examples are the same as R 6 and R 7 in general formula (1).
The tetracarboxylic dianhydride represented by the general formula (8), the diamine compound represented by H 2 N-Y-NH 2 , and the compound represented by R-OH may each be used alone or in combination of two or more.
前述の有機溶媒としては、N-メチル-2-ピロリドン、γ-ブチロラクトン、ジメトキシイミダゾリジノン、3-メトキシ-N,N-ジメチルプロパンアミド等が挙げられ、中でも、3-メトキシ-N,N-ジメチルプロパンアミドが好ましい。
R-OHで表される化合物とともに脱水縮合剤をポリアミド酸溶液に作用させて不飽和ポリイミド前駆体を合成してもよい。脱水縮合剤は、トリフルオロ酢酸無水物、N,N’-ジシクロヘキシルカルボジイミド(DCC)及び1,3-ジイソプロピルカルボジイミド(DIC)からなる群より選択される少なくとも1種を含むことが好ましい。
Examples of the organic solvent include N-methyl-2-pyrrolidone, γ-butyrolactone, dimethoxyimidazolidinone, and 3-methoxy-N,N-dimethylpropanamide, and among these, 3-methoxy-N,N-dimethylpropanamide is preferred.
An unsaturated polyimide precursor may be synthesized by reacting a polyamic acid solution with a dehydration condensation agent together with the compound represented by R-OH. The dehydration condensation agent preferably contains at least one selected from the group consisting of trifluoroacetic anhydride, N,N'-dicyclohexylcarbodiimide (DCC) and 1,3-diisopropylcarbodiimide (DIC).
不飽和ポリイミド前駆体に含まれる前述の化合物は、下記一般式(8)で表されるテトラカルボン酸二無水物にR-OHで表される化合物を作用させてジエステル誘導体とした後、塩化チオニル等の塩素化剤を作用させて酸塩化物に変換し、次いで、H2N-Y-NH2で表されるジアミン化合物と酸塩化物とを反応させることで得ることができる。
不飽和ポリイミド前駆体に含まれる前述の化合物は、下記一般式(8)で表されるテトラカルボン酸二無水物にR-OHで表される化合物を作用させてジエステル誘導体とした後、カルボジイミド化合物の存在下でH2N-Y-NH2で表されるジアミン化合物とジエステル誘導体とを反応させることで得ることができる。
The above-mentioned compound contained in the unsaturated polyimide precursor can be obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a compound represented by R-OH to form a diester derivative, then reacting it with a chlorinating agent such as thionyl chloride to convert it into an acid chloride, and then reacting a diamine compound represented by H 2 N-Y-NH 2 with the acid chloride.
The above-mentioned compound contained in the unsaturated polyimide precursor can be obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a compound represented by R-OH to form a diester derivative, and then reacting the diamine compound represented by H 2 N-Y-NH 2 with the diester derivative in the presence of a carbodiimide compound.
不飽和ポリイミド前駆体に含まれる前述の化合物は、下記一般式(8)で表されるテトラカルボン酸二無水物とH2N-Y-NH2で表されるジアミン化合物とを反応させてポリアミド酸とした後、トリフルオロ酢酸無水物等の脱水縮合剤の存在下でポリアミド酸をイソイミド化し、次いでR-OHで表される化合物を作用させて得ることができる。あるいは、テトラカルボン酸二無水物の一部に予めR-OHで表される化合物を作用させて、部分的にエステル化されたテトラカルボン酸二無水物とH2N-Y-NH2で表されるジアミン化合物とを反応させてもよい。 The above-mentioned compound contained in the unsaturated polyimide precursor can be obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a diamine compound represented by H 2 N-Y-NH 2 to form a polyamic acid, then isoimidizing the polyamic acid in the presence of a dehydrating condensing agent such as trifluoroacetic anhydride, and then reacting the compound represented by R-OH. Alternatively, a compound represented by R-OH may be reacted in advance with a part of the tetracarboxylic dianhydride to react the partially esterified tetracarboxylic dianhydride with the diamine compound represented by H 2 N-Y-NH 2 .
一般式(8)において、Xは、一般式(1)におけるXと同様であり、具体例及び好ましい例も同様である。 In general formula (8), X is the same as X in general formula (1), and specific examples and preferred examples are also the same.
不飽和ポリイミド前駆体に含まれる前述の化合物の合成に用いられるR-OHで表される化合物としては、一般式(2)で表される基のRxにヒドロキシ基が結合した化合物、一般式(2’)で表される基の末端メチレン基にヒドロキシ基が結合した化合物等であってもよい。R-OHで表される化合物の具体例としては、メタノール、エタノール、n-プロパノール、イソプロパノール、n-ブタノール、メタクリル酸2-ヒドロキシエチル、アクリル酸2-ヒドロキシエチル、メタクリル酸2-ヒドロキシエチル、アクリル酸2-ヒドロキシプロピル、メタクリル酸2-ヒドロキシプロピル、アクリル酸2-ヒドロキシブチル、メタクリル酸2-ヒドロキシブチル、アクリル酸4-ヒドロキシブチル、メタクリル酸4-ヒドロキシブチル等が挙げられ、中でも、メタクリル酸2-ヒドロキシエチル及びアクリル酸2-ヒドロキシエチルが好ましい。 The compound represented by R-OH used in the synthesis of the above-mentioned compound contained in the unsaturated polyimide precursor may be a compound in which a hydroxy group is bonded to R x of the group represented by general formula (2), a compound in which a hydroxy group is bonded to the terminal methylene group of the group represented by general formula (2'), etc. Specific examples of the compound represented by R-OH include methanol, ethanol, n-propanol, isopropanol, n-butanol, 2-hydroxyethyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, 2-hydroxybutyl acrylate, 2-hydroxybutyl methacrylate, 4-hydroxybutyl acrylate, 4-hydroxybutyl methacrylate, etc., among which 2-hydroxyethyl methacrylate and 2-hydroxyethyl acrylate are preferred.
ポリイミド前駆体の分子量には特に制限はなく、例えば、重量平均分子量で10,000~200,000であることが好ましく、10,000~100,000であることがより好ましく、10,000~50,000であることがさらに好ましい。
ポリイミド前駆体の重量平均分子量は、例えば、ゲルパーミエーションクロマトグラフィー法によって測定することができ、標準ポリスチレン検量線を用いて換算することによって求めることができる。
There is no particular restriction on the molecular weight of the polyimide precursor, and for example, the weight average molecular weight is preferably 10,000 to 200,000, more preferably 10,000 to 100,000, and even more preferably 10,000 to 50,000.
The weight average molecular weight of the polyimide precursor can be measured, for example, by gel permeation chromatography, and can be calculated using a standard polystyrene calibration curve.
本開示の樹脂組成物はジカルボン酸をさらに含んでいてもよい。樹脂組成物に含まれるポリイミド前駆体は、ポリイミド前駆体中のアミノ基の一部がジカルボン酸におけるカルボキシ基と反応してなる構造を有してもよい。例えば、ポリイミド前駆体を合成する際に、ジアミン化合物のアミノ基の一部とジカルボン酸のカルボキシ基とを反応させてもよい。
ジカルボン酸は、(メタ)アクリル基を有するジカルボン酸であってもよく、例えば、以下の式で表されるジカルボン酸であってもよい。このとき、ポリイミド前駆体を合成する際に、ジアミン化合物のアミノ基の一部とジカルボン酸のカルボキシ基とを反応させることで、ポリイミド前駆体にジカルボン酸由来のメタクリル基を導入することができる。
The resin composition of the present disclosure may further include a dicarboxylic acid. The polyimide precursor contained in the resin composition may have a structure in which a part of the amino group in the polyimide precursor reacts with a carboxy group in the dicarboxylic acid. For example, when synthesizing the polyimide precursor, a part of the amino group of the diamine compound may react with a carboxy group of the dicarboxylic acid.
The dicarboxylic acid may be a dicarboxylic acid having a (meth)acrylic group, for example, a dicarboxylic acid represented by the following formula: In this case, when synthesizing the polyimide precursor, a methacryl group derived from the dicarboxylic acid can be introduced into the polyimide precursor by reacting a part of the amino group of the diamine compound with a carboxy group of the dicarboxylic acid.
(ポリイミド樹脂)
ポリイミド樹脂としては、下記一般式(X)で表される構造単位を有する化合物を含むことが好ましい。これにより、高い信頼性を示す硬化物が得られる傾向がある。
(Polyimide resin)
The polyimide resin preferably contains a compound having a structural unit represented by the following general formula (X): This tends to give a cured product with high reliability.
一般式(X)中、Xは4価の有機基を表し、Yは2価の有機基を表す。一般式(X)における置換基X及びYの好ましい例は、前述の一般式(1)における置換基X及びYの好ましい例と同様である。 In general formula (X), X represents a tetravalent organic group, and Y represents a divalent organic group. Preferred examples of the substituents X and Y in general formula (X) are the same as the preferred examples of the substituents X and Y in general formula (1) described above.
樹脂組成物がポリイミド前駆体及びポリイミド樹脂を含む場合、ポリイミド前駆体及びポリイミド樹脂の合計に対するポリイミド樹脂の割合は、15質量%~50質量%であってもよく、10質量%~20質量%であってもよい。 When the resin composition contains a polyimide precursor and a polyimide resin, the ratio of the polyimide resin to the total of the polyimide precursor and the polyimide resin may be 15% by mass to 50% by mass, or 10% by mass to 20% by mass.
樹脂組成物は、ポリイミド成分に該当しないその他の樹脂を樹脂成分として含んでいてもよい。その他の樹脂としては、例えば、耐熱性の観点から、ノボラック樹脂、アクリル樹脂、ポリエーテルニトリル樹脂、ポリエーテルスルホン樹脂、エポキシ樹脂、ポリエチレンテレフタレート樹脂、ポリエチレンナフタレート樹脂、ポリ塩化ビニル樹脂等が挙げられる。その他の樹脂は、1種単独で用いてもよく、2種以上を組み合わせてもよい。 The resin composition may contain other resins that are not polyimide components as resin components. From the viewpoint of heat resistance, examples of other resins include novolac resins, acrylic resins, polyether nitrile resins, polyether sulfone resins, epoxy resins, polyethylene terephthalate resins, polyethylene naphthalate resins, polyvinyl chloride resins, etc. The other resins may be used alone or in combination of two or more.
樹脂組成物において、樹脂成分全量に対するポリイミド成分の含有率は、50質量%~100質量%であることが好ましく、70質量%~100質量%であることがより好ましく、90質量%~100質量%であることがさらに好ましい。 In the resin composition, the content of the polyimide component relative to the total amount of resin components is preferably 50% by mass to 100% by mass, more preferably 70% by mass to 100% by mass, and even more preferably 90% by mass to 100% by mass.
(金属キレート剤)
樹脂組成物は、金属キレート剤を含む。
樹脂組成物に含まれる金属キレート剤としては、チタンキレート剤、ジルコニウムキレート剤及びアルミニウムキレート剤が挙げられる。金属キレート剤は1種を単独で使用しても2種以上を併用してもよい。
(Metal Chelating Agent)
The resin composition includes a metal chelating agent.
Examples of the metal chelating agent contained in the resin composition include a titanium chelating agent, a zirconium chelating agent, and an aluminum chelating agent. The metal chelating agents may be used alone or in combination of two or more.
チタンキレート剤として具体的には、チタンアセチルアセトネート、チタンテトラアセチルアセトネート、チタンエチルアセトアセテート、ドデシルベンゼンスルホン酸チタン化合物、リン酸エステルチタン錯体、チタンオクチレングリコレート、チタンエチルアセトアセテート等が挙げられる。
ジルコニウムキレート剤として具体的には、ジルコニウムテトラアセチルアセトネート、ジルコニウムテトラアセチルアセトネート、ジルコニウムモノアセチルアセトネート、ジルコニウムテトラアセチルアセトネート、ジルコニウムエチルアセトアセテート等が挙げられる。
アルミニウムキレート剤として具体的には、アルミニウムトリスアセチルアセトネート、アルミニウムビスエチルアセトアセテートモノアセチルアセトネート、アルミニウムトリスエチルアセトアセテート等が挙げられる。
Specific examples of the titanium chelating agent include titanium acetylacetonate, titanium tetraacetylacetonate, titanium ethylacetoacetate, titanium dodecylbenzenesulfonate compounds, titanium phosphate complexes, titanium octylene glycolate, and titanium ethylacetoacetate.
Specific examples of the zirconium chelating agent include zirconium tetraacetylacetonate, zirconium tetraacetylacetonate, zirconium monoacetylacetonate, zirconium tetraacetylacetonate, and zirconium ethylacetoacetate.
Specific examples of the aluminum chelating agent include aluminum trisacetylacetonate, aluminum bisethylacetoacetate monoacetylacetonate, and aluminum trisethylacetoacetate.
樹脂組成物に含まれる金属キレート剤の含有量は、ポリイミド成分100質量部に対して0.1質量部以上であることが好ましく、0.2質量部以上であることがより好ましく、0.5質量部以上であることがさらに好ましい。 The content of the metal chelating agent in the resin composition is preferably 0.1 parts by mass or more per 100 parts by mass of the polyimide component, more preferably 0.2 parts by mass or more, and even more preferably 0.5 parts by mass or more.
樹脂組成物に含まれる金属キレート剤の含有量は、ポリイミド成分100質量部に対して10質量部以下であることが好ましく、5質量部以下であることがより好ましく、1質量部以下であることがさらに好ましい。 The content of the metal chelating agent in the resin composition is preferably 10 parts by mass or less, more preferably 5 parts by mass or less, and even more preferably 1 part by mass or less, per 100 parts by mass of the polyimide component.
(防錆剤)
樹脂組成物は、防錆剤を含む。防錆剤は一般に、銅、銅合金等の金属の腐食又は金属の変色を抑制する機能を果たす。
本開示の樹脂組成物では、防錆剤は上記の機能に加え、化合物Aとの併用によって金属表面に対する接着性を向上させる機能を果たす。
防錆剤としては、アゾール化合物、プリン誘導体等が挙げられる。防錆剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
(Rust inhibitor)
The resin composition contains a rust inhibitor. Rust inhibitors generally function to inhibit corrosion of metals such as copper and copper alloys or discoloration of metals.
In the resin composition of the present disclosure, the rust inhibitor not only has the above-mentioned function, but also functions to improve adhesion to metal surfaces when used in combination with compound A.
Examples of the rust inhibitor include azole compounds, purine derivatives, etc. The rust inhibitor may be used alone or in combination of two or more kinds.
本開示においてアゾール化合物とは、窒素原子を1つ以上含む複素5員環化合物をいう。アゾール化合物の具体例としては、1H-トリアゾール、5-メチル-1H-トリアゾール、5-エチル-1H-トリアゾール、4,5-ジメチル-1H-トリアゾール、5-フェニル-1H-トリアゾール、4-t-ブチル-5-フェニル-1H-トリアゾール、5-ヒロキシフェニル-1H-トリアゾール、フェニルトリアゾール、p-エトキシフェニルトリアゾール、5-フェニル-1-(2-ジメチルアミノエチル)トリアゾール、5-ベンジル-1H-トリアゾール、ヒドロキシフェニルトリアゾール、1,5-ジメチルトリアゾール、4,5-ジエチル-1H-トリアゾール、1H-ベンゾトリアゾール、2-(5-メチル-2-ヒドロキシフェニル)ベンゾトリアゾール、2-[2-ヒドロキシ-3,5-ビス(α,α―ジメチルベンジル)フェニル]-ベンゾトリアゾール、2-(3,5-ジ-t-ブチル-2-ヒドロキシフェニル)ベンゾトリアゾール、2-(3-t-ブチル-5-メチル-2-ヒドロキシフェニル)-ベンゾトリアゾール、2-(3,5-ジ-t-アミル-2-ヒドロキシフェニル)ベンゾトリアゾール、2-(2’-ヒドロキシ-5’-t-オクチルフェニル)ベンゾトリアゾール、ヒドロキシフェニルベンゾトリアゾール、トリルトリアゾール、5-メチル-1H-ベンゾトリアゾール、4-メチル-1H-ベンゾトリアゾール、4-カルボキシ-1H-ベンゾトリアゾール、5-カルボキシ-1H-ベンゾトリアゾール、1H-テトラゾール、5-メチル-1H-テトラゾール、5-フェニル-1H-テトラゾール、5-アミノ-1H-テトラゾール、1-メチル-1H-テトラゾール等が挙げられる。 In this disclosure, an azole compound refers to a 5-membered heterocyclic compound containing one or more nitrogen atoms. Specific examples of azole compounds include 1H-triazole, 5-methyl-1H-triazole, 5-ethyl-1H-triazole, 4,5-dimethyl-1H-triazole, 5-phenyl-1H-triazole, 4-t-butyl-5-phenyl-1H-triazole, 5-hydroxyphenyl-1H-triazole, phenyltriazole, p-ethoxyphenyltriazole, 5-phenyl-1-(2-dimethylaminoethyl)triazole, 5-benzyl-1H-triazole, hydroxyphenyltriazole, 1,5-dimethyltriazole, 4,5-diethyl-1H-triazole, 1H-benzotriazole, 2-(5-methyl-2-hydroxyphenyl)benzotriazole, 2-[2-hydroxy-3,5-bis(α,α-dimethylbenzyl)phenyl]-benzotriazole, benzotriazole, 2-(3,5-di-t-butyl-2-hydroxyphenyl)benzotriazole, 2-(3-t-butyl-5-methyl-2-hydroxyphenyl)-benzotriazole, 2-(3,5-di-t-amyl-2-hydroxyphenyl)benzotriazole, 2-(2'-hydroxy-5'-t-octylphenyl)benzotriazole, hydroxyphenylbenzotriazole, tolyltriazole, 5-methyl-1H-benzotriazole, 4-methyl-1H-benzotriazole, 4-carboxy-1H-benzotriazole, 5-carboxy-1H-benzotriazole, 1H-tetrazole, 5-methyl-1H-tetrazole, 5-phenyl-1H-tetrazole, 5-amino-1H-tetrazole, 1-methyl-1H-tetrazole, etc.
プリン誘導体の具体例としては、プリン、アデニン、グアニン、ヒポキサンチン、キサンチン、テオブロミン、カフェイン、尿酸、イソグアニン、2,6-ジアミノプリン、9-メチルアデニン、2-ヒドロキシアデニン、2-メチルアデニン、1-メチルアデニン、N-メチルアデニン、N,N-ジメチルアデニン、2-フルオロアデニン、9-(2-ヒドロキシエチル)アデニン、グアニンオキシム、N-(2-ヒドロキシエチル)アデニン、8-アミノアデニン、6-アミノ‐8-フェニル‐9H-プリン、1-エチルアデニン、6-エチルアミノプリン、1-ベンジルアデニン、N-メチルグアニン、7-(2-ヒドロキシエチル)グアニン、N-(3-クロロフェニル)グアニン、N-(3-エチルフェニル)グアニン、2-アザアデニン、5-アザアデニン、8-アザアデニン、8-アザグアニン、8-アザプリン、8-アザキサンチン、8-アザヒポキサンチン等、これらの誘導体などが挙げられる。 Specific examples of purine derivatives include purine, adenine, guanine, hypoxanthine, xanthine, theobromine, caffeine, uric acid, isoguanine, 2,6-diaminopurine, 9-methyladenine, 2-hydroxyadenine, 2-methyladenine, 1-methyladenine, N-methyladenine, N,N-dimethyladenine, 2-fluoroadenine, 9-(2-hydroxyethyl)adenine, guanine oxime, N-(2-hydroxyethyl)adenine, 8-amino Examples include noadenine, 6-amino-8-phenyl-9H-purine, 1-ethyladenine, 6-ethylaminopurine, 1-benzyladenine, N-methylguanine, 7-(2-hydroxyethyl)guanine, N-(3-chlorophenyl)guanine, N-(3-ethylphenyl)guanine, 2-azaadenine, 5-azaadenine, 8-azaadenine, 8-azaguanine, 8-azapurine, 8-azaxanthine, 8-azahypoxanthine, and derivatives thereof.
金属表面に対する接着性向上の観点からは、防錆剤としてはアゾール化合物が好ましく、トリアゾール化合物又はテトラゾール化合物がより好ましい。 From the viewpoint of improving adhesion to metal surfaces, azole compounds are preferred as rust inhibitors, and triazole compounds or tetrazole compounds are more preferred.
樹脂組成物に含まれる防錆剤の含有量は、ポリイミド成分100質量部に対して、0.01質量部~10質量部であることが好ましく、0.1質量部~5質量部であることがより好ましく、0.5質量部~3質量部であることがさらに好ましい。 The content of the rust inhibitor in the resin composition is preferably 0.01 to 10 parts by mass, more preferably 0.1 to 5 parts by mass, and even more preferably 0.5 to 3 parts by mass, per 100 parts by mass of the polyimide component.
(化合物A)
樹脂組成物は、下記式で表される化合物Aを含む。化合物Aは1種を単独で使用しても2種以上を併用してもよい。
(Compound A)
The resin composition contains a compound A represented by the following formula: The compound A may be used alone or in combination of two or more kinds.
式中、R1及びR2はそれぞれ有機基を表し、R1とR2とは結合して環を形成してもよい。
In the formula, R 1 and R 2 each represent an organic group, and R 1 and R 2 may be bonded to form a ring.
化合物Aは、R1とR2とが結合して環を形成した状態であることが好ましい。R1とR2とが結合して形成される環としては複素環が好ましく、窒素原子を含む複素環がより好ましい。すなわち、化合物Aは窒素原子を含む複素環を有する化合物であることが好ましい。 In compound A, R1 and R2 are preferably bonded to form a ring. The ring formed by bonding R1 and R2 is preferably a heterocycle, more preferably a heterocycle containing a nitrogen atom. That is, compound A is preferably a compound having a heterocycle containing a nitrogen atom.
窒素原子を含む複素環として具体的には、ピリジン、ピリミジン、ピラジン、ピリミジン、ピリダジン、テトラゾール、トリアゾール、イミダゾール、ピラゾール、オキサゾール、チアゾール、イミダゾリン、ベンゾトリアゾール、ベンゾイミダゾール、プリン、キノリン、イソキノリン、キナゾリン、キノキサリン等が挙げられる。 Specific examples of heterocycles containing a nitrogen atom include pyridine, pyrimidine, pyrazine, pyrimidine, pyridazine, tetrazole, triazole, imidazole, pyrazole, oxazole, thiazole, imidazoline, benzotriazole, benzimidazole, purine, quinoline, isoquinoline, quinazoline, and quinoxaline.
化合物Aの好ましい具体例としては、5-アミノテトラゾール等のアミノテトラゾール化合物、2-アミノピリジン等のアミノピリジン化合物、及び2-アミノピリミジン等のアミノピリミジン化合物が挙げられる。 Specific preferred examples of compound A include aminotetrazole compounds such as 5-aminotetrazole, aminopyridine compounds such as 2-aminopyridine, and aminopyrimidine compounds such as 2-aminopyrimidine.
樹脂組成物に含まれる化合物Aの含有量は、ポリイミド成分100質量部に対して0.1質量部以上であることが好ましく、0.2質量部以上であることがより好ましく、0.5質量部以上であることがさらに好ましい。 The content of compound A in the resin composition is preferably 0.1 parts by mass or more, more preferably 0.2 parts by mass or more, and even more preferably 0.5 parts by mass or more, per 100 parts by mass of the polyimide component.
樹脂組成物に含まれる化合物Aの含有量は、ポリイミド成分100質量部に対して20質量部以下であることが好ましく、10質量部以下であることがより好ましく、5質量部以下であることがさらに好ましい。 The content of compound A in the resin composition is preferably 20 parts by mass or less, more preferably 10 parts by mass or less, and even more preferably 5 parts by mass or less, per 100 parts by mass of the polyimide component.
<その他の成分>
樹脂組成物は、ポリイミド成分及び金属キレート剤以外の成分をさらに含んでもよい。例えば、樹脂組成物は後述する光重合開始剤、安定化剤、架橋剤、増感剤、紫外線吸収剤、防錆剤、熱ラジカル発生剤、酸化防止剤、溶剤等を含んでもよい。
<Other ingredients>
The resin composition may further include components other than the polyimide component and the metal chelating agent. For example, the resin composition may include a photopolymerization initiator, a stabilizer, a crosslinking agent, a sensitizer, an ultraviolet absorber, a rust inhibitor, a thermal radical generator, an antioxidant, a solvent, etc., which will be described later.
(光重合開始剤)
樹脂組成物は、光重合開始剤を含んでもよい。光重合開始剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
露光感度に優れ、接合の際のボイドの発生を抑制する観点から、光重合開始剤としてはオキシム系光重合開始剤を含むことが好ましい。
オキシム系光重合開始剤の具体例としては、1-フェニル-1,2-ブタンジオン-2-(O-メトキシカルボニル)オキシム、1-フェニル-1,2-プロパンジオン-2-(O-メトキシカルボニル)オキシム、1-フェニル-1,2-プロパンジオン-2-(O-エトキシカルボニル)オキシム、1-フェニル-1,2-プロパンジオン-2-(O-ベンゾイル)オキシム、1,3-ジフェニルプロパントリオン-2-(O-エトキシカルボニル)オキシム、1-フェニル-3-エトキシプロパントリオン-2-(O-ベンゾイル)オキシム、1-[4-(フェニルチオ)フェニル]オクタン-1,2-ジオン=2-(O-ベンゾイルオキシム)、O‐アセチル-1-[6-(2-メチルベンゾイル)-9-エチル-9H-カルバゾール-3-イル]エタノンオキシム、1-[4-(4-ヒドロキシエチルオキシ-フェニルチオ)フェニル]-1,2-プロパンジオン-2-(O-アセチルオキシム)等が挙げられる。
(Photopolymerization initiator)
The resin composition may contain a photopolymerization initiator. The photopolymerization initiator may be used alone or in combination of two or more.
From the viewpoints of achieving excellent exposure sensitivity and suppressing the occurrence of voids during bonding, it is preferable that the photopolymerization initiator contains an oxime-based photopolymerization initiator.
Specific examples of oxime-based photopolymerization initiators include 1-phenyl-1,2-butanedione-2-(O-methoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(O-methoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(O-ethoxycarbonyl)oxime, 1-phenyl-1,2-propanedione-2-(O-benzoyl)oxime, and 1,3-diphenylpropanetrione-2-(O-ethoxycarbonyl)oxime. , 1-phenyl-3-ethoxypropanetrione-2-(O-benzoyl)oxime, 1-[4-(phenylthio)phenyl]octane-1,2-dione=2-(O-benzoyloxime), O-acetyl-1-[6-(2-methylbenzoyl)-9-ethyl-9H-carbazol-3-yl]ethanone oxime, 1-[4-(4-hydroxyethyloxy-phenylthio)phenyl]-1,2-propanedione-2-(O-acetyloxime), and the like.
樹脂組成物が光重合開始剤を含む場合、光重合開始剤の総量は、ポリイミド成分100質量部に対して、0.1質量部~20質量部が好ましく、1質量部~20質量部がより好ましく、5質量部~20質量部がさらに好ましい。 When the resin composition contains a photopolymerization initiator, the total amount of the photopolymerization initiator is preferably 0.1 parts by mass to 20 parts by mass, more preferably 1 part by mass to 20 parts by mass, and even more preferably 5 parts by mass to 20 parts by mass, per 100 parts by mass of the polyimide component.
(安定化剤)
樹脂組成物は、安定化剤を含んでもよい。安定化剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
(Stabilizer)
The resin composition may contain a stabilizer. The stabilizer may be used alone or in combination of two or more kinds.
安定化剤としては、p-メトキシフェノール、ジフェニル-p-ベンゾキノン、ベンゾキノン、ハイドロキノン、ピロガロール、フェノチアジン、レゾルシノール、オルトジニトロベンゼン、パラジニトロベンゼン、メタジニトロベンゼン、フェナントラキノン、N-フェニル-2-ナフチルアミン、クペロン、2,5-トルキノン、タンニン酸、パラベンジルアミノフェノール、ニトロソアミン類、アゾ化合物、ヒンダードアミン系化合物、ヒンダードフェノール系化合物等が挙げられる。 Stabilizers include p-methoxyphenol, diphenyl-p-benzoquinone, benzoquinone, hydroquinone, pyrogallol, phenothiazine, resorcinol, ortho-dinitrobenzene, para-dinitrobenzene, meta-dinitrobenzene, phenanthraquinone, N-phenyl-2-naphthylamine, cupferron, 2,5-toluquinone, tannic acid, parabenzylaminophenol, nitrosamines, azo compounds, hindered amine compounds, hindered phenol compounds, etc.
樹脂組成物が安定化剤を含有する場合、安定化剤の含有量は、ポリイミド成分100質量部に対して、0.05質量部~1.0質量部であることが好ましく、0.1質量部~0.8質量部であることがより好ましい。 If the resin composition contains a stabilizer, the content of the stabilizer is preferably 0.05 parts by mass to 1.0 parts by mass, and more preferably 0.1 parts by mass to 0.8 parts by mass, per 100 parts by mass of the polyimide component.
(架橋剤)
樹脂組成物は、架橋剤を含んでもよい。架橋剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。樹脂組成物が架橋剤を含むことで、樹脂組成物から形成される硬化物の耐熱性、機械特性及び耐薬品性を向上することができる。架橋剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
(Crosslinking Agent)
The resin composition may contain a crosslinking agent. The crosslinking agent may be used alone or in combination of two or more. By including a crosslinking agent in the resin composition, the heat resistance, mechanical properties, and chemical resistance of the cured product formed from the resin composition can be improved. The crosslinking agent may be used alone or in combination of two or more.
架橋剤としては、重合性の不飽和結合を含む基(以下、官能基ともいう)を2個以上有する化合物が挙げられる。重合反応性の観点からは、官能基としては(メタ)アクリロイル基及びビニル基が好ましく、(メタ)アクリロイル基がより好ましい。 The crosslinking agent may be a compound having two or more groups (hereinafter also referred to as functional groups) that contain a polymerizable unsaturated bond. From the viewpoint of polymerization reactivity, the functional group is preferably a (meth)acryloyl group or a vinyl group, and more preferably a (meth)acryloyl group.
2官能の架橋剤としては、ジエチレングリコールジアクリレート、トリエチレングリコールジアクリレート、テトラエチレングリコールジアクリレート、ジエチレングリコールジメタクリレート、トリエチレングリコールジメタクリレート、テトラエチレングリコールジメタクリレート、1,4-ブタンジオールジアクリレート、1,6-ヘキサンジオールジアクリレート、1,4-ブタンジオールジメタクリレート、1,6-ヘキサンジオールジメタクリレート、トリメチロールプロパンジアクリレート、トリシクロデカンジメタノールジアクリレート、トリシクロデカンジメタノールジメタクリレート等が挙げられる。 Bifunctional crosslinking agents include diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate, 1,4-butanediol dimethacrylate, 1,6-hexanediol dimethacrylate, trimethylolpropane diacrylate, tricyclodecane dimethanol diacrylate, tricyclodecane dimethanol dimethacrylate, etc.
3官能の架橋剤としては、トリメチロールプロパントリアクリレート、トリメチロールプロパンジメタクリレート、トリメチロールプロパントリメタクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールトリメタクリレート、トリス-(2-メタクリロキシエチル)イソシアヌレート等が挙げられる。 Examples of trifunctional crosslinking agents include trimethylolpropane triacrylate, trimethylolpropane dimethacrylate, trimethylolpropane trimethacrylate, pentaerythritol triacrylate, pentaerythritol trimethacrylate, and tris-(2-methacryloxyethyl)isocyanurate.
4官能以上の架橋剤としては、ペンタエリスリトールテトラアクリレート、ペンタエリスリトールテトラメタクリレート、テトラメチロールメタンテトラアクリレート、テトラメチロールメタンテトラメタクリレート、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールヘキサメタクリレート、テトラキスアクリル酸メタンテトライルテトラキス(メチレンオキシエチレン)等が挙げられる。 Examples of tetrafunctional or higher crosslinking agents include pentaerythritol tetraacrylate, pentaerythritol tetramethacrylate, tetramethylolmethane tetraacrylate, tetramethylolmethane tetramethacrylate, dipentaerythritol hexaacrylate, dipentaerythritol hexamethacrylate, tetrakisacrylate methanetetrayltetrakis (methyleneoxyethylene), etc.
樹脂組成物が架橋剤を含有する場合、架橋剤の含有量は、ポリイミド成分100質量部に対して、1質量部~50質量部であることが好ましく、3質量部~50質量部であることがより好ましく、5質量部~40質量部であることがさらに好ましい。 When the resin composition contains a crosslinking agent, the content of the crosslinking agent is preferably 1 to 50 parts by mass, more preferably 3 to 50 parts by mass, and even more preferably 5 to 40 parts by mass, per 100 parts by mass of the polyimide component.
(増感剤)
樹脂組成物は、増感剤を含んでもよい。増感剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
増感剤として具体的には、ベンゾフェノン、N,N’-テトラメチル-4,4’-ジアミノベンゾフェノン(ミヒラーケトン)、N,N’-テトラエチル-4,4’-ジアミノベンゾフェノン、4-メトキシ-4’-ジメチルアミノベンゾフェノン、4-クロロベンゾフェノン、4,4’-ジメトキシベンゾフェノン、4,4’-ジアミノベンゾフェノン、4,4’-ビス(ジエチルアミノ)ベンゾフェノン、o-ベンゾイル安息香酸メチル、4-ベンゾイル-4’-メチルジフェニルケトン、ジベンジルケトン、フルオレノン等のベンゾフェノン誘導体等が挙げられる。
(Sensitizer)
The resin composition may contain a sensitizer. The sensitizer may be used alone or in combination of two or more kinds.
Specific examples of the sensitizer include benzophenone, N,N'-tetramethyl-4,4'-diaminobenzophenone (Michler's ketone), N,N'-tetraethyl-4,4'-diaminobenzophenone, 4-methoxy-4'-dimethylaminobenzophenone, 4-chlorobenzophenone, 4,4'-dimethoxybenzophenone, 4,4'-diaminobenzophenone, 4,4'-bis(diethylamino)benzophenone, o-benzoylmethylbenzoate, 4-benzoyl-4'-methyldiphenyl ketone, dibenzyl ketone, and benzophenone derivatives such as fluorenone.
樹脂組成物が増感剤を含む場合、増感剤の含有量は、ポリイミド成分100質量部に対して、0.01質量部~3質量部であることが好ましく、0.1質量部~1質量部であることがより好ましい。 If the resin composition contains a sensitizer, the content of the sensitizer is preferably 0.01 to 3 parts by mass, and more preferably 0.1 to 1 part by mass, per 100 parts by mass of the polyimide component.
(紫外線吸収剤)
樹脂組成物は、紫外線吸収剤を含有してもよい。樹脂組成物が紫外線吸収剤を含有することで、露光の際に乱反射による未露光部の架橋が抑制される傾向にある。
(Ultraviolet absorber)
The resin composition may contain an ultraviolet absorbing agent. When the resin composition contains an ultraviolet absorbing agent, crosslinking of the unexposed area due to diffuse reflection during exposure tends to be suppressed.
紫外線吸収剤としては、ベンゾトリアゾール系化合物、サリチル酸エステル系化合物、ベンゾフェノン系化合物、ジフェニルアクリレート系化合物、シアノアクリレート系化合物、ジフェニルシアノアクリレート系化合物、ベンゾチアゾール系化合物、アゾベンゼン系化合物、ポリフェノール系化合物、ニッケル錯塩系化合物等が挙げられる。紫外線吸収剤は1種単独で用いても、2種以上を併用してもよい。 Examples of ultraviolet absorbents include benzotriazole-based compounds, salicylic acid ester-based compounds, benzophenone-based compounds, diphenylacrylate-based compounds, cyanoacrylate-based compounds, diphenylcyanoacrylate-based compounds, benzothiazole-based compounds, azobenzene-based compounds, polyphenol-based compounds, nickel complex salt-based compounds, etc. The ultraviolet absorbents may be used alone or in combination of two or more types.
樹脂組成物が紫外線吸収剤を含む場合、紫外線吸収剤の含有量は、ポリイミド成分100質量部に対して、0.05質量部~5質量部であることが好ましく、0.1質量部~3質量部であることがより好ましく、0.2質量部~2質量部であることがさらに好ましい。 If the resin composition contains an ultraviolet absorber, the content of the ultraviolet absorber is preferably 0.05 parts by mass to 5 parts by mass, more preferably 0.1 parts by mass to 3 parts by mass, and even more preferably 0.2 parts by mass to 2 parts by mass, per 100 parts by mass of the polyimide component.
(防錆剤)
樹脂組成物は、銅、銅合金等の金属の腐食を抑制する観点、及び、当該金属の変色を抑制する観点から、防錆剤を含んでもよい。防錆剤としては、アゾール化合物、プリン誘導体等が挙げられる。防錆剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
(Rust inhibitor)
The resin composition may contain a rust inhibitor from the viewpoint of suppressing corrosion of metals such as copper and copper alloys, and from the viewpoint of suppressing discoloration of the metals. Examples of the rust inhibitor include azole compounds and purine derivatives. The rust inhibitor may be used alone or in combination of two or more kinds.
アゾール化合物の具体例としては、1H-トリアゾール、5-メチル-1H-トリアゾール、5-エチル-1H-トリアゾール、4,5-ジメチル-1H-トリアゾール、5-フェニル-1H-トリアゾール、4-t-ブチル-5-フェニル-1H-トリアゾール、5-ヒロキシフェニル-1H-トリアゾール、フェニルトリアゾール、p-エトキシフェニルトリアゾール、5-フェニル-1-(2-ジメチルアミノエチル)トリアゾール、5-ベンジル-1H-トリアゾール、ヒドロキシフェニルトリアゾール、1,5-ジメチルトリアゾール、4,5-ジエチル-1H-トリアゾール、1H-ベンゾトリアゾール、2-(5-メチル-2-ヒドロキシフェニル)ベンゾトリアゾール、2-[2-ヒドロキシ-3,5-ビス(α,α―ジメチルベンジル)フェニル]-ベンゾトリアゾール、2-(3,5-ジ-t-ブチル-2-ヒドロキシフェニル)ベンゾトリアゾール、2-(3-t-ブチル-5-メチル-2-ヒドロキシフェニル)-ベンゾトリアゾール、2-(3,5-ジ-t-アミル-2-ヒドロキシフェニル)ベンゾトリアゾール、2-(2’-ヒドロキシ-5’-t-オクチルフェニル)ベンゾトリアゾール、ヒドロキシフェニルベンゾトリアゾール、トリルトリアゾール、5-メチル-1H-ベンゾトリアゾール、4-メチル-1H-ベンゾトリアゾール、4-カルボキシ-1H-ベンゾトリアゾール、5-カルボキシ-1H-ベンゾトリアゾール、1H-テトラゾール、5-メチル-1H-テトラゾール、5-フェニル-1H-テトラゾール、5-アミノ-1H-テトラゾール、1-メチル-1H-テトラゾール等が挙げられる。 Specific examples of azole compounds include 1H-triazole, 5-methyl-1H-triazole, 5-ethyl-1H-triazole, 4,5-dimethyl-1H-triazole, 5-phenyl-1H-triazole, 4-t-butyl-5-phenyl-1H-triazole, 5-hydroxyphenyl-1H-triazole, phenyltriazole, p-ethoxyphenyltriazole, 5-phenyl-1-(2-dimethylaminoethyl)triazole, 5-benzyl-1H-triazole, hydroxyphenyltriazole, 1,5-dimethyltriazole, 4,5-diethyl-1H-triazole, 1H-benzotriazole, 2-(5-methyl-2-hydroxyphenyl)benzotriazole, 2-[2-hydroxy-3,5-bis(α,α-dimethylbenzyl)phenyl]-benzotriazole, benzotriazole, 2-(3,5-di-t-butyl-2-hydroxyphenyl)benzotriazole, 2-(3-t-butyl-5-methyl-2-hydroxyphenyl)-benzotriazole, 2-(3,5-di-t-amyl-2-hydroxyphenyl)benzotriazole, 2-(2'-hydroxy-5'-t-octylphenyl)benzotriazole, hydroxyphenylbenzotriazole, tolyltriazole, 5-methyl-1H-benzotriazole, 4-methyl-1H-benzotriazole, 4-carboxy-1H-benzotriazole, 5-carboxy-1H-benzotriazole, 1H-tetrazole, 5-methyl-1H-tetrazole, 5-phenyl-1H-tetrazole, 5-amino-1H-tetrazole, 1-methyl-1H-tetrazole, etc.
プリン誘導体の具体例としては、プリン、アデニン、グアニン、ヒポキサンチン、キサンチン、テオブロミン、カフェイン、尿酸、イソグアニン、2,6-ジアミノプリン、9-メチルアデニン、2-ヒドロキシアデニン、2-メチルアデニン、1-メチルアデニン、N-メチルアデニン、N,N-ジメチルアデニン、2-フルオロアデニン、9-(2-ヒドロキシエチル)アデニン、グアニンオキシム、N-(2-ヒドロキシエチル)アデニン、8-アミノアデニン、6-アミノ‐8-フェニル‐9H-プリン、1-エチルアデニン、6-エチルアミノプリン、1-ベンジルアデニン、N-メチルグアニン、7-(2-ヒドロキシエチル)グアニン、N-(3-クロロフェニル)グアニン、N-(3-エチルフェニル)グアニン、2-アザアデニン、5-アザアデニン、8-アザアデニン、8-アザグアニン、8-アザプリン、8-アザキサンチン、8-アザヒポキサンチン等、これらの誘導体などが挙げられる。 Specific examples of purine derivatives include purine, adenine, guanine, hypoxanthine, xanthine, theobromine, caffeine, uric acid, isoguanine, 2,6-diaminopurine, 9-methyladenine, 2-hydroxyadenine, 2-methyladenine, 1-methyladenine, N-methyladenine, N,N-dimethyladenine, 2-fluoroadenine, 9-(2-hydroxyethyl)adenine, guanine oxime, N-(2-hydroxyethyl)adenine, 8-amino Examples include noadenine, 6-amino-8-phenyl-9H-purine, 1-ethyladenine, 6-ethylaminopurine, 1-benzyladenine, N-methylguanine, 7-(2-hydroxyethyl)guanine, N-(3-chlorophenyl)guanine, N-(3-ethylphenyl)guanine, 2-azaadenine, 5-azaadenine, 8-azaadenine, 8-azaguanine, 8-azapurine, 8-azaxanthine, 8-azahypoxanthine, and derivatives thereof.
樹脂組成物が防錆剤を含む場合、防錆剤の含有量は、ポリイミド成分100質量部に対して、0.01質量部~10質量部であることが好ましく、0.1質量部~5質量部であることがより好ましく、0.5質量部~3質量部であることがさらに好ましい。 If the resin composition contains a rust inhibitor, the content of the rust inhibitor is preferably 0.01 to 10 parts by mass, more preferably 0.1 to 5 parts by mass, and even more preferably 0.5 to 3 parts by mass, per 100 parts by mass of the polyimide component.
(熱ラジカル発生剤)
樹脂組成物は、硬化物の物性を向上させる観点から、熱ラジカル発生剤を含んでもよい。熱ラジカル発生剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
(Thermal Radical Generator)
The resin composition may contain a thermal radical generator from the viewpoint of improving the physical properties of the cured product. The thermal radical generator may be used alone or in combination of two or more kinds.
熱ラジカル発生剤の具体例としては、メチルエチルケトンペルオキシド等のケトンペルオキシド、1,1-ジ(t-ヘキシルパーオキシ)-3,3,5-トリメチルシクロヘキサン、1,1-ジ(t-ヘキシルパーオキシ)シクロヘキサン、1,1-ジ(t-ブチルパーオキシ)シクロヘキサン等のパーオキシケタール、1,1,3,3-テトラメチルブチルハイドロペルオキシド、クメンハイドロペルオキシド、p-メンタンハイドロペルオキシド、ジイソプロピルベンゼンハイドロペルオキシド等のハイドロペルオキシド、ジクミルペルオキシド、ジ-t-ブチルペルオキシド等のジアルキルペルオキシド、ジラウロイルペルオキシド、ジベンゾイルペルオキシド等のジアシルペルオキシド、ジ(4-t-ブチルシクロヘキシル)パーオキシジカーボネート、ジ(2-エチルヘキシル)パーオキシジカーボネート等のパーオキシジカーボネート、t-ブチルパーオキシ-2-エチルヘキサノエート、t-ヘキシルパーオキシイソプロピルモノカーボネート、t-ブチルパーオキシベンゾエート、1,1,3,3-テトラメチルブチルパーオキシ-2-エチルヘキサノエート等のパーオキシエステル、ビス(1-フェニル-1-メチルエチル)ペルオキシドなどが挙げられる。熱重合開始剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。 Specific examples of thermal radical generators include ketone peroxides such as methyl ethyl ketone peroxide, peroxyketals such as 1,1-di(t-hexylperoxy)-3,3,5-trimethylcyclohexane, 1,1-di(t-hexylperoxy)cyclohexane, and 1,1-di(t-butylperoxy)cyclohexane, hydroperoxides such as 1,1,3,3-tetramethylbutyl hydroperoxide, cumene hydroperoxide, p-menthane hydroperoxide, and diisopropylbenzene hydroperoxide, and dihydroperoxides such as dicumyl peroxide and di-t-butyl peroxide. Examples of the thermal polymerization initiator include alkyl peroxides, diacyl peroxides such as dilauroyl peroxide and dibenzoyl peroxide, peroxydicarbonates such as di(4-t-butylcyclohexyl)peroxydicarbonate and di(2-ethylhexyl)peroxydicarbonate, peroxy esters such as t-butylperoxy-2-ethylhexanoate, t-hexylperoxyisopropyl monocarbonate, t-butylperoxybenzoate and 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, and bis(1-phenyl-1-methylethyl)peroxide. One type of thermal polymerization initiator may be used alone, or two or more types may be used in combination.
樹脂組成物が熱ラジカル発生剤を含む場合、熱ラジカル発生剤の含有量は、ポリイミド成分100質量部に対して、0.1質量部~15質量部であることが好ましく、1質量部~10質量部であることがより好ましく、1質量部~5質量部であることがさらに好ましい。 When the resin composition contains a thermal radical generator, the content of the thermal radical generator is preferably 0.1 parts by mass to 15 parts by mass, more preferably 1 part by mass to 10 parts by mass, and even more preferably 1 part by mass to 5 parts by mass, per 100 parts by mass of the polyimide component.
(酸化防止剤)
樹脂組成物は、酸化防止剤を含んでいてもよい。酸化防止剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
(Antioxidants)
The resin composition may contain an antioxidant. The antioxidant may be used alone or in combination of two or more kinds.
酸化防止剤の具体例としては、ヒンダードフェノール系化合物、N,N’-ビス[2-[2-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)エチルカルボニルオキシ]エチル]オキサミド、N,N’-ビス-3-(3,5-ジ-tert-ブチル-4’-ヒドロキシフェニル)プロピオニルヘキサメチレンジアミン、1、3、5-トリス(3-ヒドロキシ-4-tert-ブチル-2,6-ジメチルベンジル)-1、3、5-トリアジン-2、4、6(1H、3H、5H)-トリオン、1,3,5-トリス(4-t-ブチル-3-ヒドロキシ-2,6-ジメチルベンジル)イソシアヌル酸等が挙げられる。
酸化防止剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
Specific examples of the antioxidant include hindered phenol compounds, N,N'-bis[2-[2-(3,5-di-tert-butyl-4-hydroxyphenyl)ethylcarbonyloxy]ethyl]oxamide, N,N'-bis-3-(3,5-di-tert-butyl-4'-hydroxyphenyl)propionylhexamethylenediamine, 1,3,5-tris(3-hydroxy-4-tert-butyl-2,6-dimethylbenzyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-trione, and 1,3,5-tris(4-t-butyl-3-hydroxy-2,6-dimethylbenzyl)isocyanuric acid.
The antioxidants may be used alone or in combination of two or more.
樹脂組成物が酸化防止剤を含む場合、酸化防止剤の含有量は、ポリイミド成分100質量部に対して、0.1質量部~20質量部であることが好ましく、0.1質量部~10質量部であることがより好ましく、0.1質量部~5質量部であることがさらに好ましい。 When the resin composition contains an antioxidant, the content of the antioxidant is preferably 0.1 to 20 parts by mass, more preferably 0.1 to 10 parts by mass, and even more preferably 0.1 to 5 parts by mass, per 100 parts by mass of the polyimide component.
(溶剤)
樹脂組成物は、溶剤を含んでもよい。溶剤は、1種を単独で用いてもよく、2種以上を組み合わせてもよい。
溶剤として具体的には、シクロヘキサノン、シクロペンタノン、メチル-2-n-ペンチルケトン等のケトン類;3-メトキシブタノール、3-メチル-3-メトキシブタノール、1-メトキシ-2-プロパノール、1-エトキシ-2-プロパノール等のアルコール類;プロピレングリコールモノメチルエーテル、エチレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、エチレングリコールモノエチルエーテル、プロピレングリコールジメチルエーテル、ジエチレングリコールジメチルエーテル等のエーテル類;プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、乳酸エチル、ピルビン酸エチル、酢酸ブチル、3-メトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル、酢酸tert-ブチル、プロピオン酸tert-ブチル、プロピレングリコールモノ-tert-ブチルエーテルアセテート、γ-ブチロラクトン等のエステル類、ジメチルスルホキシド等のスルホキシド類などが挙げられる。
(solvent)
The resin composition may contain a solvent. The solvent may be used alone or in combination of two or more.
Specific examples of the solvent include ketones such as cyclohexanone, cyclopentanone, and methyl-2-n-pentyl ketone; alcohols such as 3-methoxybutanol, 3-methyl-3-methoxybutanol, 1-methoxy-2-propanol, and 1-ethoxy-2-propanol; ethers such as propylene glycol monomethyl ether, ethylene glycol monomethyl ether, propylene glycol monoethyl ether, ethylene glycol monoethyl ether, propylene glycol dimethyl ether, and diethylene glycol dimethyl ether; esters such as propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, ethyl lactate, ethyl pyruvate, butyl acetate, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, tert-butyl acetate, tert-butyl propionate, propylene glycol mono-tert-butyl ether acetate, and γ-butyrolactone; and sulfoxides such as dimethyl sulfoxide.
ある実施形態において、樹脂組成物は溶剤としてγ-ブチロラクトン、乳酸エチル及びジメチルスルホキシドから選択される少なくとも1種を含むことが好ましく、少なくとも2種を含むことがより好ましく、3種すべてを含むことがさらに好ましい。 In one embodiment, the resin composition preferably contains at least one solvent selected from gamma-butyrolactone, ethyl lactate, and dimethyl sulfoxide, more preferably contains at least two solvents, and even more preferably contains all three solvents.
樹脂組成物が溶剤を含む場合、溶剤の含有量は、ポリイミド成分100質量部に対して10質量部~10000質量部であることが好ましく、50質量部~1000質量部であることがより好ましく、100質量部~500質量部であることがさらに好ましい。 If the resin composition contains a solvent, the content of the solvent is preferably 10 parts by mass to 10,000 parts by mass, more preferably 50 parts by mass to 1,000 parts by mass, and even more preferably 100 parts by mass to 500 parts by mass, per 100 parts by mass of the polyimide component.
〔主成分の含有率〕
上述した第1実施形態および第2実施形態の樹脂組成物は、ポリイミド成分、金属キレート剤、熱ラジカル発生剤、光重合開始剤、安定化剤及び架橋剤の合計含有率が80質量%以上、90質量%以上、又は95質量%以上であってもよい。
[Main component content]
In the resin compositions of the first and second embodiments described above, the total content of the polyimide component, the metal chelating agent, the thermal radical generator, the photopolymerization initiator, the stabilizer, and the crosslinking agent may be 80% by mass or more, 90% by mass or more, or 95% by mass or more.
<硬化物>
本開示の硬化物は、本開示の樹脂組成物を硬化することで得ることができる。
樹脂組成物が感光性を有する場合、本開示の硬化物は、樹脂組成物を露光することで得ることができる。
樹脂組成物に感光性を付与する方法としては、重合性組成物に含まれるポリイミド成分に重合性の不飽和結合を導入する方法、重合性組成物に光硬化性を有する成分を添加する方法等が挙げられる。
本開示の硬化物は、パターン硬化物として好適に用いることができる。
硬化物の平均厚みは、5μm~20μmが好ましい。
<Cured Product>
The cured product of the present disclosure can be obtained by curing the resin composition of the present disclosure.
When the resin composition has photosensitivity, the cured product of the present disclosure can be obtained by exposing the resin composition to light.
Examples of methods for imparting photosensitivity to a resin composition include a method of introducing a polymerizable unsaturated bond into a polyimide component contained in the polymerizable composition, and a method of adding a component having photocurability to the polymerizable composition.
The cured product of the present disclosure can be suitably used as a patterned cured product.
The average thickness of the cured product is preferably 5 μm to 20 μm.
<硬化物の製造方法>
本開示の硬化物の製造方法は、
本開示の樹脂組成物の層を基板上に形成する工程と、
前記樹脂組成物の層を硬化させることと、を含む。
<Method of producing the cured product>
The method for producing the cured product according to the present disclosure includes:
forming a layer of the resin composition of the present disclosure on a substrate;
and curing the layer of resin composition.
基板上に樹脂組成物の層(以下、樹脂組成物層ともいう)を形成する方法は特に制限されない。例えば、樹脂組成物をスピナー等を用いて基板に塗布し、ホットプレート、オーブン等を用いて乾燥する方法であってもよい。 The method for forming a layer of the resin composition (hereinafter also referred to as the resin composition layer) on the substrate is not particularly limited. For example, the resin composition may be applied to the substrate using a spinner or the like, and then dried using a hot plate, oven, or the like.
基板としては、ガラス基板、Si基板(シリコンウエハ)等の半導体基板、TiO2基板、SiO2基板等の金属酸化物絶縁体基板、窒化ケイ素基板、銅基板、銅合金基板などが挙げられる。樹脂組成物層が形成される基板の表面は、2種以上の異なる材質からなっていてもよい。 Examples of the substrate include semiconductor substrates such as glass substrates and Si substrates (silicon wafers), metal oxide insulator substrates such as TiO2 substrates and SiO2 substrates, silicon nitride substrates, copper substrates, copper alloy substrates, etc. The surface of the substrate on which the resin composition layer is formed may be made of two or more different materials.
基板上に形成される樹脂組成物層の平均厚みは、5μm~100μmが好ましく、6μm~50μmがより好ましく、7μm~30μmがさらに好ましい。 The average thickness of the resin composition layer formed on the substrate is preferably 5 μm to 100 μm, more preferably 6 μm to 50 μm, and even more preferably 7 μm to 30 μm.
基板上に形成された樹脂組成物層を硬化させる方法は、特に制限されない。
樹脂組成物が感光性を有する場合は、樹脂組成物層を露光(及び必要に応じて露光後の加熱処理)して硬化させてもよい。
露光はパターン露光(露光部と未露光部とからなるパターン状に露光を行う方法)により行ってもよい。
パターン露光は、例えばフォトマスクを介して所定のパターンに露光する。
露光に用いる活性光線としては、i線等の紫外線、可視光線、放射線などが挙げられるが、i線であることが好ましい。
露光装置としては、平行露光機、アライナー、投影露光機、ステッパ、スキャナ露光機等を用いることができる。
The method for curing the resin composition layer formed on the substrate is not particularly limited.
When the resin composition has photosensitivity, the resin composition layer may be cured by exposure to light (and, if necessary, heat treatment after exposure).
The exposure may be carried out by pattern exposure (a method of carrying out exposure in a pattern consisting of exposed and unexposed areas).
The pattern exposure is performed by exposing a predetermined pattern through a photomask, for example.
Examples of actinic rays used for exposure include ultraviolet rays such as i-rays, visible light, and radiation, with i-rays being preferred.
As the exposure device, a parallel exposure device, an aligner, a projection exposure device, a stepper, a scanner exposure device, or the like can be used.
露光後の樹脂組成物層を現像することで、パターン状の樹脂膜(パターン樹脂膜)を得ることができる。一般的に、ネガ型感光性樹脂組成物を用いた場合には、未露光部を現像剤で除去する。
現像剤としては、感光性樹脂膜の良溶媒を単独で、又は良溶媒と貧溶媒を適宜混合して用いることができる。現像後のパターン樹脂膜に対し、リンス液により洗浄を行ってもよい。
良溶媒としては、N-メチル-2-ピロリドン、N-アセチル-2-ピロリドン、N,N-ジメチルアセトアミド、N,N-ジメチルホルムアミド、ジメチルスルホキシド、γ-ブチロラクトン、α-アセチル-γ-ブチロラクトン、シクロペンタノン、シクロヘキサノン等が挙げられる。
貧溶媒としては、トルエン、キシレン、メタノール、エタノール、イソプロパノール、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテル、水等が挙げられる。
The exposed resin composition layer is developed to obtain a patterned resin film (patterned resin film). In general, when a negative photosensitive resin composition is used, the unexposed areas are removed with a developer.
As the developer, a good solvent for the photosensitive resin film can be used alone, or a suitable mixture of a good solvent and a poor solvent can be used. After development, the patterned resin film may be washed with a rinse liquid.
Examples of the good solvent include N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethylsulfoxide, γ-butyrolactone, α-acetyl-γ-butyrolactone, cyclopentanone, and cyclohexanone.
Examples of the poor solvent include toluene, xylene, methanol, ethanol, isopropanol, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, and water.
現像後の樹脂膜に対し、加熱処理(ポストベーク)を行うことにより、パターン硬化物を得てもよい。
加熱処理を行うことで、例えば、現像後の樹脂膜に含まれるポリイミド前駆体が脱水閉環反応を起こし、ポリイミド樹脂となる。
The developed resin film may be subjected to a heat treatment (post-baking) to obtain a patterned cured product.
By carrying out the heat treatment, for example, the polyimide precursor contained in the resin film after development undergoes a dehydration ring-closing reaction to become a polyimide resin.
加熱処理の温度は、250℃以下が好ましく、120℃~250℃がより好ましく、160℃~200℃がさらに好ましい。
加熱処理の温度が上記範囲内であることにより、基板又はデバイスへのダメージを小さく抑えることができ、デバイスを歩留りよく生産することが可能となり、プロセスの省エネルギー化を実現することができる。
The temperature of the heat treatment is preferably 250°C or lower, more preferably 120°C to 250°C, and even more preferably 160°C to 200°C.
By keeping the heat treatment temperature within the above range, damage to the substrate or device can be minimized, devices can be produced with a high yield, and energy savings can be achieved in the process.
加熱処理の時間は、5時間以下が好ましく、30分間~3時間がより好ましい。
加熱処理の雰囲気は大気中であっても、窒素等の不活性雰囲気中であってもよいが、パターン樹脂膜の酸化を防ぐことができる観点から、窒素雰囲気下が好ましい。
The heat treatment time is preferably 5 hours or less, and more preferably 30 minutes to 3 hours.
The heat treatment may be performed in air or in an inert atmosphere such as nitrogen, but is preferably performed in a nitrogen atmosphere from the viewpoint of preventing oxidation of the patterned resin film.
加熱処理に用いられる装置としては、石英チューブ炉、ホットプレート、ラピッドサーマルアニール、縦型拡散炉、赤外線硬化炉、電子線硬化炉、マイクロ波硬化炉等が挙げられる。 Equipment used for heat treatment includes quartz tube furnaces, hot plates, rapid thermal annealing, vertical diffusion furnaces, infrared curing furnaces, electron beam curing furnaces, microwave curing furnaces, etc.
本開示の硬化物は、例えば、樹脂膜として利用できる。
樹脂膜として具体的には、パッシベーション膜、バッファーコート膜、層間絶縁膜、カバーコート膜、表面保護膜等が挙げられる。
The cured product of the present disclosure can be used, for example, as a resin film.
Specific examples of the resin film include a passivation film, a buffer coat film, an interlayer insulating film, a cover coat film, and a surface protection film.
<電子部品>
本開示の電子部品は、上述した本開示の硬化物を含む。
電子部品は、例えば、本開示の硬化物を樹脂膜として含む。
電子部品として具体的には、半導体装置、多層配線板、各種電子デバイス、積層デバイス(マルチダイファンアウトウエハレベルパッケージ等)等が挙げられる。
電子部品は、本開示の硬化物と接している部材が2種以上の材料(例えば、シリコンと金属)からなっていてもよい。
<Electronic Components>
The electronic component of the present disclosure includes the cured product of the present disclosure described above.
The electronic component includes, for example, the cured product of the present disclosure as a resin film.
Specific examples of electronic components include semiconductor devices, multilayer wiring boards, various electronic devices, and stacked devices (such as multi-die fan-out wafer level packages).
In the electronic component, the member in contact with the cured product of the present disclosure may be made of two or more materials (for example, silicon and metal).
本開示の電子部品である半導体装置の製造工程の一例を、図面を参照して説明する。
図1は、本開示の一実施形態に係る電子部品である多層配線構造の半導体装置の製造工程図である。
図1において、回路素子を有するSi基板等の半導体基板1は、回路素子の所定部分を除いてシリコン酸化膜等の保護膜2などで被覆され、露出した回路素子上に第1導体層3が形成される。その後、半導体基板1上に層間絶縁膜4が形成される。
An example of a manufacturing process for a semiconductor device, which is an electronic component according to the present disclosure, will be described with reference to the drawings.
FIG. 1 is a manufacturing process diagram of a semiconductor device having a multilayer wiring structure, which is an electronic component according to an embodiment of the present disclosure.
1, a semiconductor substrate 1 such as a Si substrate having circuit elements is covered with a protective film 2 such as a silicon oxide film except for a predetermined portion of the circuit elements, and a first conductor layer 3 is formed on the exposed circuit elements. Then, an interlayer insulating film 4 is formed on the semiconductor substrate 1.
次に、塩化ゴム系、フェノールノボラック系等の感光性樹脂層5が、層間絶縁膜4上に形成され、公知の写真食刻技術によって所定部分の層間絶縁膜4が露出するように窓6Aが設けられる。 Next, a photosensitive resin layer 5, such as a chlorinated rubber or phenol novolac type, is formed on the interlayer insulating film 4, and windows 6A are provided using known photoetching techniques to expose predetermined portions of the interlayer insulating film 4.
窓6Aが露出した層間絶縁膜4は、選択的にエッチングされ、窓6Bが設けられる。
次いで、窓6Bから露出した第1導体層3を腐食することなく、感光性樹脂層5を腐食するようなエッチング溶液を用いて感光性樹脂層5が除去される。
The interlayer insulating film 4 from which the window 6A is exposed is selectively etched to provide a window 6B.
Next, the photosensitive resin layer 5 is removed using an etching solution that will corrode the photosensitive resin layer 5 without corroding the first conductor layer 3 exposed through the windows 6B.
さらに公知の写真食刻技術を用いて、第2導体層7を形成し、第1導体層3との電気的接続を行う。
3層以上の多層配線構造を形成する場合には、上述の工程を繰り返して行い、各層を形成することができる。
Further, a second conductor layer 7 is formed by using a known photolithography technique, and is electrically connected to the first conductor layer 3 .
When forming a multi-layer wiring structure having three or more layers, the above-mentioned steps can be repeated to form each layer.
次に、本開示の樹脂組成物を用いて、パターン露光により窓6Cを開口し、表面保護膜8を形成する。表面保護膜8は、第2導体層7を外部からの応力、α線等から保護するものであり、得られる半導体装置は信頼性に優れる。
尚、前記例において、層間絶縁膜4を本開示の樹脂組成物を用いて形成することも可能である。
Next, the resin composition of the present disclosure is used to open windows 6C by pattern exposure to form a surface protective film 8. The surface protective film 8 protects the second conductor layer 7 from external stress, α-rays, and the like, and the resulting semiconductor device has excellent reliability.
In the above example, the interlayer insulating film 4 can also be formed using the resin composition of the present disclosure.
以下、実施例及び比較例に基づき、本開示についてさらに具体的に説明する。尚、本開示は下記実施例に限定されるものではない。 The present disclosure will be explained in more detail below based on examples and comparative examples. Note that the present disclosure is not limited to the following examples.
(ポリイミド前駆体の合成)
2LセパラブルフラスコにN-メチル-2-ピロリドン(NMP、三菱ケミカル株式会社)380gを収容し、攪拌しながら4,4’-オキシジフタル酸無水物(ODPA、マナック株式会社)47.08g(152mmol)を加えて溶解させた。さらに、DABCO(1,4-ジアザビシクロ[2.2.2]オクタン、富士フイルム和光純薬株式会社)0.24g(2.1mmol)を添加し溶解させ、メタクリル酸2-ヒドロキシエチル(HEMA、富士フイルム和光純薬株式会社)5.54g(42.6mmol)を加えた。この混合物を30℃で1時間攪拌し、反応溶液を得た。
(Synthesis of polyimide precursor)
380 g of N-methyl-2-pyrrolidone (NMP, Mitsubishi Chemical Corporation) was placed in a 2 L separable flask, and 47.08 g (152 mmol) of 4,4'-oxydiphthalic anhydride (ODPA, Manac Corporation) was added and dissolved while stirring. Furthermore, 0.24 g (2.1 mmol) of DABCO (1,4-diazabicyclo[2.2.2]octane, Fujifilm Wako Pure Chemical Industries, Ltd.) was added and dissolved, and 5.54 g (42.6 mmol) of 2-hydroxyethyl methacrylate (HEMA, Fujifilm Wako Pure Chemical Industries, Ltd.) was added. This mixture was stirred at 30°C for 1 hour to obtain a reaction solution.
また、別途、2,2’-ジメチルビフェニル-4,4’-ジアミン(DMAP、和歌山精化工業株式会社)27.4g(129mmol)をNMP145gに溶解し、DMAP溶液を調製した。
35℃で反応溶液を攪拌しながらDMAP溶液を滴下した後、30℃で3時間攪拌した。次に、30℃でTFAA(無水トリフルオロ酢酸、富士フイルム和光純薬株式会社)59.7g(284mmol)を滴下した。45℃で2時間攪拌した後、BQ(ベンゾキノン、富士フイルム和光純薬株式会社)0.08g(0.74mmol)を加え、HEMA40.4g(310mmol)を滴下した。15時間攪拌後、室温まで冷却した。精製水中に反応溶液を投入し、析出物を回収した。回収した析出物を精製水で洗浄した後、減圧乾燥し、重合性の不飽和結合を有するポリイミド前駆体を得た。
得られたポリイミド前駆体の重量平均分子量(Mw)は、22100であった。
Separately, 27.4 g (129 mmol) of 2,2'-dimethylbiphenyl-4,4'-diamine (DMAP, Wakayama Seika Kogyo Co., Ltd.) was dissolved in 145 g of NMP to prepare a DMAP solution.
The reaction solution was stirred at 35°C while the DMAP solution was dropped, and then stirred at 30°C for 3 hours. Next, 59.7g (284mmol) of TFAA (trifluoroacetic anhydride, Fujifilm Wako Pure Chemical Industries, Ltd.) was dropped at 30°C. After stirring at 45°C for 2 hours, 0.08g (0.74mmol) of BQ (benzoquinone, Fujifilm Wako Pure Chemical Industries, Ltd.) was added, and 40.4g (310mmol) of HEMA was dropped. After stirring for 15 hours, the mixture was cooled to room temperature. The reaction solution was poured into purified water, and the precipitate was collected. The collected precipitate was washed with purified water, and then dried under reduced pressure to obtain a polyimide precursor having a polymerizable unsaturated bond.
The weight average molecular weight (Mw) of the obtained polyimide precursor was 22,100.
ポリイミド前駆体の重量平均分子量は、ゲル浸透クロマトグラフ法(GPC法)によって、TSKgel標準ポリスチレン(東ソー株式会社)による校正曲線より算出した。以下に、装置及び条件を示した。なお、測定サンプルは、試料2mgを溶離液(テトラヒドロフラン(THF)/ジメチルホルムアミド(DMF)=1/1(v/v))1mLに溶解した後、孔径1μmのPTFE製メンブレンフィルタでろ過して、調製した。
・装置:株式会社島津製作所、Prominence
・カラム:株式会社レゾナック、Gelpak GL S300MDT-5
・溶離液:THF/DMF=1/1(v/v)、臭化リチウム0.03mol/L、リン酸0.06mol/L
・流速:1.0mL/min
・測定波長:270nm
・注入量:10μL
The weight average molecular weight of the polyimide precursor was calculated from a calibration curve of TSKgel standard polystyrene (Tosoh Corporation) by gel permeation chromatography (GPC). The apparatus and conditions are shown below. The measurement sample was prepared by dissolving 2 mg of the sample in 1 mL of eluent (tetrahydrofuran (THF)/dimethylformamide (DMF) = 1/1 (v/v)) and then filtering through a PTFE membrane filter with a pore size of 1 μm.
Equipment: Shimadzu Corporation, Prominence
Column: Resonac Co., Ltd., Gelpak GL S300MDT-5
Eluent: THF/DMF=1/1 (v/v), lithium bromide 0.03 mol/L, phosphoric acid 0.06 mol/L
・Flow rate: 1.0mL/min
・Measurement wavelength: 270nm
Injection volume: 10 μL
(樹脂組成物の調製)
表1及び表2に示した成分及び配合量にて、実施例1~7及び比較例1~7の樹脂組成物を調製した。具体的には、各成分の混合物を一般的な耐溶剤性容器内にて室温(25℃)で一晩混練した後、0.2μm孔のフィルターを用いて加圧ろ過を行って樹脂組成物を得た。
(Preparation of Resin Composition)
Resin compositions of Examples 1 to 7 and Comparative Examples 1 to 7 were prepared using the components and amounts shown in Tables 1 and 2. Specifically, a mixture of each component was kneaded overnight at room temperature (25° C.) in a general solvent-resistant container, and then pressure-filtered using a filter with 0.2 μm pores to obtain a resin composition.
表1の各成分の配合量の単位は質量部であり、溶剤の項目におけるカッコ内の数値は溶剤中の含有率(質量%)を示す。
表1中の各成分は、以下の通りである。
GBL:γ-ブチロラクトン
EL:乳酸エチル
DMSO:ジメチルスルホキシド
架橋剤:トリス-(2-アクリロキシエチル)イソシアヌレート
光重合開始剤:1-[4-(フェニルチオ)フェニル]オクタン-1,2-ジオン=2-(O-ベンゾイルオキシム(Irgacure OXE1、BASF社)
金属キレート剤1:チタンジイソプロポキシビス(エチルアセトアセテート)(マツモトファインケミカル株式会社)
金属キレート剤2:ジルコニウムテトラアセチルアセトネート(マツモトファインケミカル株式会社)
化合物A-1:5-アミノテトラゾール
化合物A-2:2-アミノピリジン
化合物A-3:2-アミノピリミジン
防錆剤1:ベンゾトリアゾール
防錆剤2:8-アザアデニン
The amount of each component in Table 1 is expressed in parts by mass, and the numbers in parentheses in the solvent column indicate the content (mass%) in the solvent.
The components in Table 1 are as follows.
GBL: γ-butyrolactone EL: ethyl lactate DMSO: dimethylsulfoxide Crosslinking agent: tris-(2-acryloxyethyl)isocyanurate Photopolymerization initiator: 1-[4-(phenylthio)phenyl]octane-1,2-dione=2-(O-benzoyloxime (Irgacure OXE1, BASF)
Metal chelating agent 1: Titanium diisopropoxybis(ethyl acetoacetate) (Matsumoto Fine Chemical Co., Ltd.)
Metal chelating agent 2: Zirconium tetraacetylacetonate (Matsumoto Fine Chemical Co., Ltd.)
Compound A-1: 5-aminotetrazole Compound A-2: 2-aminopyridine Compound A-3: 2-aminopyrimidine Rust inhibitor 1: Benzotriazole Rust inhibitor 2: 8-azaadenine
(硬化物の接着性の評価)
上述の樹脂組成物を、塗布装置Act8( 東京エレクトロン株式会社製)を用いて、Cuめっきウエハ(厚さ10μmのCuめっきを形成したSiウエハ)上にスピンコートし、110℃で2分間及び120℃で2分間の乾燥を行って樹脂膜を形成した。得られた樹脂膜にプロキシミティ露光機MA8(ズース・マイクロテック製マスクアライナー、ブロードバンド光:波長350~450nm)を用いて800mJ/cm2の露光を行った。露光後の樹脂膜を、縦型拡散炉μ-TF(光洋サーモシステム株式会社製)を用いて、窒素雰囲気下、170℃で3時間加熱し、膜厚10μmの硬化物を得た。
得られた硬化物を、クリーンオーブンDT-41(ヤマト科学株式会社製)に配置し、温度175℃の条件で、100時間保存処理した後に取り出し、高温保存試験(HTS (High Temperature Storage Test)用の硬化物付きC uめっきウエハを得た。
得られたHTS試験用の硬化物付きCuめっきウエハについて、硬化物の接着特性をJIS K5600-5-6規格のクロスカット法に準じて、Cuめっきウエハに対する硬化物の接着特性を以下の基準に基づき、評価した。具体的には、10×10の格子(100個)のうち、Cuめっきウエハに接着している硬化物の格子数を評価した。結果を表1に示す。
(Evaluation of Adhesion of Cured Product)
The above-mentioned resin composition was spin-coated on a Cu-plated wafer (a Si wafer on which a Cu plating of 10 μm thickness was formed) using a coating device Act8 (manufactured by Tokyo Electron Limited), and dried at 110°C for 2 minutes and at 120°C for 2 minutes to form a resin film. The obtained resin film was exposed to 800 mJ/ cm2 using a proximity exposure machine MA8 (SUSS MicroTec mask aligner, broadband light: wavelength 350-450 nm). The exposed resin film was heated at 170°C for 3 hours in a nitrogen atmosphere using a vertical diffusion furnace μ-TF (manufactured by Koyo Thermo Systems Co., Ltd.) to obtain a cured product with a film thickness of 10 μm.
The obtained cured product was placed in a clean oven DT-41 (manufactured by Yamato Scientific Co., Ltd.) and subjected to storage treatment at a temperature of 175° C. for 100 hours, and then removed to obtain a Cu-plated wafer with the cured product for a high temperature storage test (HTS (High Temperature Storage Test)).
The adhesive properties of the cured material on the obtained Cu-plated wafer for HTS testing were evaluated according to the cross-cut method of JIS K5600-5-6, and the adhesive properties of the cured material to the Cu-plated wafer were evaluated based on the following criteria. Specifically, the number of lattices of the cured material adhered to the Cu-plated wafer out of a 10×10 lattice (100 pieces) was evaluated. The results are shown in Table 1.
表1に示すように、金属キレート剤と、防錆剤と、化合物Aとを含む実施例の樹脂組成物から得られる硬化物は、金属キレート剤、防錆剤又は化合物Aの少なくともいずれか1つを含まない比較例の樹脂組成物から得られる硬化物に比べて金属表面に対する接着性に優れている。 As shown in Table 1, the cured product obtained from the resin composition of the example containing a metal chelating agent, a rust inhibitor, and compound A has superior adhesion to metal surfaces compared to the cured product obtained from the resin composition of the comparative example that does not contain at least one of the metal chelating agent, the rust inhibitor, or compound A.
(露光試験)
樹脂組成物が金属キレートを含む場合と含まない場合の効果を比較するために、下記の試験を行った。
樹脂組成物をスピンコーター(MS-B150、ミカサ株式会社製)を用いて石英ガラス上にスピンコートし、100℃で120秒、さらに110℃で120秒加熱して、厚さが7μmの樹脂膜を作製した。
得られた樹脂膜に対し、i線ステッパ(FPA-3000iW、キヤノン株式会社製)を用いて、露光量:1000mJ/cm2の条件で露光を行った。露光はビア形成用フォトマスクを用いてパターン状に実施した。
露光後の樹脂膜に対し、シクロペンタノンを用いてパドル現像を行った。現像時間は、未露光部の樹脂膜が完全に溶解するまでの時間の1.2倍とした。
現像後の樹脂膜に対し、プロピレングリコールモノメチルエーテルアセテート(PGMEA)でリンス洗浄を行い、パターン樹脂膜を得た。得られたパターン樹脂膜に対し、窒素雰囲気下、170℃で3時間加熱するポストベーク(PB)を実施した。ポストベーク後に得られたパターン硬化物の膜厚は、5μmであった。
(Exposure Test)
In order to compare the effects of a resin composition containing a metal chelate and a resin composition not containing a metal chelate, the following test was carried out.
The resin composition was spin-coated onto quartz glass using a spin coater (MS-B150, manufactured by Mikasa Co., Ltd.) and heated at 100° C. for 120 seconds and then at 110° C. for 120 seconds to produce a resin film with a thickness of 7 μm.
The obtained resin film was exposed to light using an i-line stepper (FPA-3000iW, manufactured by Canon Inc.) under the condition of an exposure dose of 1000 mJ/cm 2. The exposure was performed in a pattern using a photomask for via formation.
The exposed resin film was subjected to paddle development using cyclopentanone for a development time 1.2 times the time required for the unexposed resin film to completely dissolve.
The developed resin film was rinsed with propylene glycol monomethyl ether acetate (PGMEA) to obtain a patterned resin film. The obtained patterned resin film was subjected to post-baking (PB) by heating at 170° C. for 3 hours under a nitrogen atmosphere. The film thickness of the patterned cured product obtained after post-baking was 5 μm.
ポストベーク後のパターン硬化物に形成された開口部の底部の径Xと、露光に使用したフォトマスクの開口部の径Yとの比(X/Y)の百分率を表2に示す。
X/Yの値が小さいほど、現像液による硬化物の溶出量が少ない。
Table 2 shows the percentage ratio (X/Y) of the diameter X of the bottom of the opening formed in the patterned cured product after post-baking to the diameter Y of the opening in the photomask used for exposure.
The smaller the value of X/Y, the smaller the amount of the cured product eluted by the developer.
表2に示すように、金属キレート剤を含む実施例1、5の樹脂組成物から得られる硬化物は、金属キレート剤を含まないこと以外は実施例1、5と同じ成分を含む比較例7の樹脂組成物から得られる硬化物に比べてX/Yの値が小さく、現像液による硬化物の溶出がより抑制されている。 As shown in Table 2, the cured products obtained from the resin compositions of Examples 1 and 5, which contain a metal chelating agent, have smaller X/Y values than the cured products obtained from the resin composition of Comparative Example 7, which contains the same components as Examples 1 and 5 except that it does not contain a metal chelating agent, and leaching of the cured products by the developer is more suppressed.
Claims (7)
金属キレート剤と、
防錆剤と、
下記式(1)で表される化合物Aと、を含む樹脂組成物。
式中、R1及びR2はそれぞれ有機基を表し、R1とR2とは結合して環を形成してもよい。 a polyimide component including at least one of a polyimide precursor and a polyimide resin;
A metal chelating agent;
Rust inhibitors and
A resin composition comprising a compound A represented by the following formula (1):
In the formula, R 1 and R 2 each represent an organic group, and R 1 and R 2 may be bonded to form a ring.
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| TW (1) | TW202528439A (en) |
| WO (1) | WO2025094402A1 (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017131037A1 (en) * | 2016-01-29 | 2017-08-03 | 富士フイルム株式会社 | Photosensitive resin composition, cured film, laminate, method for manufacturing cured film, method for manufacturing laminate, and semiconductor device |
| JP2020101813A (en) * | 2016-08-01 | 2020-07-02 | 富士フイルム株式会社 | Photosensitive resin composition, cured film, laminate, method for producing cured film, method for producing laminate, and semiconductor device |
| JP2021084992A (en) * | 2019-11-29 | 2021-06-03 | Hdマイクロシステムズ株式会社 | Resin composition, method for producing cured product, cured product, cover coat layer, surface protective film, and electronic component |
| WO2022059621A1 (en) * | 2020-09-16 | 2022-03-24 | 富士フイルム株式会社 | Resin composition, cured object, layered product, method for producing cured object, and semiconductor device |
| WO2023189126A1 (en) * | 2022-03-29 | 2023-10-05 | 富士フイルム株式会社 | Resin composition, cured product, layered product, method for producing cured product, method for producing layered product, method for producing semiconductor device, and semiconductor device |
-
2023
- 2023-11-02 WO PCT/JP2023/039755 patent/WO2025094402A1/en active Pending
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2024
- 2024-10-30 TW TW113141622A patent/TW202528439A/en unknown
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017131037A1 (en) * | 2016-01-29 | 2017-08-03 | 富士フイルム株式会社 | Photosensitive resin composition, cured film, laminate, method for manufacturing cured film, method for manufacturing laminate, and semiconductor device |
| JP2020101813A (en) * | 2016-08-01 | 2020-07-02 | 富士フイルム株式会社 | Photosensitive resin composition, cured film, laminate, method for producing cured film, method for producing laminate, and semiconductor device |
| JP2021084992A (en) * | 2019-11-29 | 2021-06-03 | Hdマイクロシステムズ株式会社 | Resin composition, method for producing cured product, cured product, cover coat layer, surface protective film, and electronic component |
| WO2022059621A1 (en) * | 2020-09-16 | 2022-03-24 | 富士フイルム株式会社 | Resin composition, cured object, layered product, method for producing cured object, and semiconductor device |
| WO2023189126A1 (en) * | 2022-03-29 | 2023-10-05 | 富士フイルム株式会社 | Resin composition, cured product, layered product, method for producing cured product, method for producing layered product, method for producing semiconductor device, and semiconductor device |
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| Publication number | Publication date |
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| TW202528439A (en) | 2025-07-16 |
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