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WO2025086304A1 - Modified iron phosphate, and preparation method therefor and use thereof - Google Patents

Modified iron phosphate, and preparation method therefor and use thereof Download PDF

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Publication number
WO2025086304A1
WO2025086304A1 PCT/CN2023/127394 CN2023127394W WO2025086304A1 WO 2025086304 A1 WO2025086304 A1 WO 2025086304A1 CN 2023127394 W CN2023127394 W CN 2023127394W WO 2025086304 A1 WO2025086304 A1 WO 2025086304A1
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WIPO (PCT)
Prior art keywords
phosphate
preparation
iron phosphate
zirconium
iron
Prior art date
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PCT/CN2023/127394
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French (fr)
Chinese (zh)
Inventor
吴芷菁
李爱霞
谢英豪
余海军
李长东
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Hunan Brunp Recycling Technology Co Ltd
Guangdong Brunp Recycling Technology Co Ltd
Original Assignee
Hunan Brunp Recycling Technology Co Ltd
Guangdong Brunp Recycling Technology Co Ltd
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Priority to CN202380011823.1A priority Critical patent/CN117693487B/en
Priority to PCT/CN2023/127394 priority patent/WO2025086304A1/en
Publication of WO2025086304A1 publication Critical patent/WO2025086304A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/26Phosphates
    • C01B25/37Phosphates of heavy metals
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/26Phosphates
    • C01B25/38Condensed phosphates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/26Phosphates
    • C01B25/45Phosphates containing plural metal, or metal and ammonium
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • H01M4/583Carbonaceous material, e.g. graphite-intercalation compounds or CFx
    • H01M4/587Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention belongs to the technical field of battery materials and relates to a modified iron phosphate and a preparation method and application thereof.
  • Lithium iron phosphate a lithium-ion battery material
  • iron phosphate determines the performance of lithium iron phosphate.
  • the existing preparation technologies of iron phosphate include solid phase method, particle size grading method, liquid phase synthesis method, etc.
  • CN105480960A discloses a method for preparing iron phosphate, comprising the following steps: placing iron in a phosphoric acid solution, heating to perform an iron oxidation reaction, and obtaining a reaction liquid containing Fe( H2PO4 ) 2 ; adding hydrogen peroxide to the filtrate of the reaction liquid, performing an oxidation reaction under stirring, and then adding polyethylene glycol and continuing to stir to react Fe( H2PO4 ) 2 to generate iron phosphate, and obtaining an oxidized liquid; adding distilled water to the oxidized liquid to perform a hydrolysis reaction; performing solid-liquid separation on the hydrolyzed liquid, washing the separated solid phase discharge with water until the pH value of the washed liquid reaches a near-neutral value, and drying to obtain solid iron phosphate; and sequentially drying and dehydrating the dried solid iron phosphate to form dehydrated iron phosphate.
  • CN111704121A discloses a method for preparing iron phosphate and lithium iron phosphate, comprising the following steps: S1, preparing an iron source and a phosphorus source, dividing the iron source into two parts F1 and F2, and dividing the phosphorus source into two parts P1 and P2; S2, adding the phosphorus source P1 to the iron source F1, heating to 90-100° C., and keeping the temperature until the material turns white; S3, mixing the iron source F2 with the phosphorus source P2, and adding sulfuric acid to obtain a mixed solution; S4, adding the mixed solution obtained in step S3 to the material treated in step S2, reacting at 90-100° C. for 1-3 hours, and washing the product after the reaction; After calcination, the iron phosphate is obtained.
  • the iron phosphate products obtained by the above scheme mostly present tightly packed secondary agglomerates.
  • greater grinding intensity and longer grinding time are required, which leads to increased costs.
  • the purpose of the present disclosure is to provide a modified iron phosphate and a preparation method and application thereof.
  • the present disclosure uses zirconium phosphotungstate as a seed to prepare iron phosphate, which can promote the generation of secondary particle cracks, make the iron phosphate easier to break, reduce the difficulty of grinding the iron phosphate, and obtain an iron phosphate precursor with a smaller particle size, thereby preparing a high-energy, high-power density lithium iron phosphate positive electrode material.
  • the present invention adopts the following technical solutions:
  • the present disclosure provides a method for preparing modified ferric phosphate, the preparation method comprising the following steps:
  • the modified material is sintered and ground to obtain the modified iron phosphate.
  • the present invention uses zirconium phosphotungstate (Zr 2 WO 4 (PO 4 ) 2 ) as a seed crystal to prepare iron phosphate.
  • zirconium phosphotungstate Zr 2 WO 4 (PO 4 ) 2
  • the core of the iron phosphate precursor can shrink during synthesis and expand after cooling to room temperature, which promotes the appearance of cracks in the secondary agglomerated particles and reduces the grinding intensity and time required for preparing small particles of iron phosphate.
  • the prepared modified iron phosphate is used in the subsequent preparation of lithium iron phosphate.
  • the zirconium and tungsten ions are heated in the lithium iron phosphate sintering process.
  • zirconium ions can be doped into Li ion sites and tungsten ions can be doped into Fe sites, which improves the intrinsic conductivity of the material.
  • the doping of tungsten and zirconium ions can also increase the compaction density of the material.
  • the zirconium salt in step (1) comprises zirconium oxychloride.
  • the hydrogen phosphate includes any one of ammonium hydrogen phosphate, sodium hydrogen phosphate, ammonium dihydrogen phosphate, diammonium hydrogen phosphate, sodium dihydrogen phosphate, and disodium hydrogen phosphate, or a combination of at least two thereof.
  • the tungstate salt includes sodium tungstate and/or ammonium tungstate.
  • the molar ratio of zirconium, tungsten and phosphorus in the mixed salt solution of step (1) is (1.8-2.3):1:(2-2.5), for example: 1.8:1:2, 1.9:1:2.1, 2:1:2.2, 2.1:1:2.4 or 2.3:1:2.5, etc.
  • the mixing time in step (1) is 15 to 30 minutes, for example, 15 minutes, 18 minutes, 20 minutes, 25 minutes or 30 minutes.
  • the mixing in step (1) of the present disclosure may be a mixture of zirconium salt, hydrogen phosphate and tungstate with a solvent, or zirconium salt, hydrogen phosphate and tungstate may be separately prepared into solutions in advance and then mixed.
  • the heating reaction in step (1) comprises a microwave hydrothermal reaction.
  • the temperature of the heating reaction is 100-150°C, for example, 100°C, 110°C, 120°C, 140°C or 150°C.
  • the heating reaction time is 20 to 40 minutes, for example, 20 minutes, 25 minutes, 30 minutes, 35 minutes or 40 minutes.
  • the heating reaction is followed by vacuum drying.
  • the vacuum drying treatment is carried out at a temperature of 50 to 80°C, for example, 50°C, 55°C, 60°C, 70°C or 80°C.
  • the vacuum drying treatment time is 12 to 24 hours, for example: 12 hours, 15 hours, 18 hours, 20 hours or 24 hours.
  • the median particle size D50 of the zirconium phosphotungstate is 100-200 nm, for example, 100 nm, 120 nm, 140 nm, 160 nm, 180 nm or 200 nm.
  • the iron salt in step (2) includes any one of ferrous sulfate, ferrous chloride or ferrous oxalate, or a combination of at least two thereof.
  • the phosphate includes any one of sodium phosphate, potassium phosphate or ammonium phosphate, or a combination of at least two thereof.
  • the oxidant includes any one of hydrogen peroxide, sodium peroxide, peracetic acid or ammonium persulfate, or a combination of at least two thereof.
  • the molar ratio of the oxidant to the iron element in the iron source is (1-2):1, for example: 1:1, 1.2:1, 1.5:1, 1.8:1 or 2:1, etc.
  • the mixing in step (2) includes mixing an iron salt solution with an oxidant, adding phosphoric acid to adjust the pH, adding zirconium phosphotungstate seed crystals, and then adding a phosphate solution.
  • the concentration of the iron salt solution is 0.5-1.5 mol/L, for example, 0.5 mol/L, 0.8 mol/L, 1 mol/L, 1.2 mol/L or 1.5 mol/L.
  • the pH is 1 to 3, for example, 1, 1.5, 2, 2.5 or 3.
  • the concentration of the phosphate solution is 0.5-1.5 mol/L, for example, 0.5 mol/L, 0.8 mol/L, 1 mol/L, 1.2 mol/L or 1.5 mol/L.
  • the molar ratio of the iron element in the iron salt solution to the phosphorus element in the phosphate solution is 1:(1-1.5), for example: 1:1, 1:1.1, 1:1.2, 1:1.4 or 1:1.5, etc.
  • the temperature of the synthesis reaction in step (2) is 80-100°C, for example, 80°C, 85°C, 90°C, 95°C or 100°C.
  • the synthesis reaction time is 1 to 3 hours, for example: 1 hour, 1.5 hours, 2 hours, 2.5 hours or 3 hours.
  • the sintering temperature in step (3) is 400-700°C, for example, 400°C, 450°C, 500°C, 600°C or 700°C.
  • the sintering treatment time is 3 to 6 hours, for example: 3 hours, 3.5 hours, 4 hours, 5 hours or 6 hours.
  • the grinding time is 1 to 3 hours, for example, 1 hour, 1.5 hours, 2 hours, 2.5 hours or 3 hours.
  • the present disclosure provides a modified iron phosphate, wherein the modified iron phosphate is prepared by the method described in the first aspect.
  • the median particle size D50 of the modified ferric phosphate is 0.5-1 ⁇ m, for example, 0.5 ⁇ m, 0.6 ⁇ m, 0.8 ⁇ m, 0.9 ⁇ m or 1 ⁇ m.
  • the modified iron phosphate disclosed in the present invention is subjected to grinding treatment to obtain modified iron phosphate particles with a median particle size of 0.5 to 1 ⁇ m, and a good crushing effect, which also indirectly illustrates the characteristic that the modified iron phosphate prepared in the present application is easy to crush.
  • the present disclosure provides a lithium iron phosphate positive electrode material, wherein the lithium iron phosphate positive electrode material is prepared by mixing and sintering the modified iron phosphate as described in the second aspect and a lithium source.
  • the present invention has the following beneficial effects:
  • the present invention uses zirconium tungstate phosphotungstate as a seed crystal to prepare iron phosphate, which can promote the generation of secondary particle cracks, making the iron phosphate easier to break, reducing the difficulty of grinding the iron phosphate, and obtaining an iron phosphate precursor with a smaller particle size, thereby preparing a high-energy, high-power density lithium iron phosphate positive electrode material.
  • the compacted density of the modified iron phosphate prepared by the method disclosed in the present invention can reach above 2.57 g/cm 3 , and the 0.1C discharge capacity of the battery prepared can reach above 156.33 mAh/g.
  • the outer layer of the iron phosphate precursor prepared in the present invention is coated with a small amount of zirconium phosphotungstate, which can limit the growth of lithium iron phosphate particles during the synthesis of lithium iron phosphate, which is conducive to obtaining lithium iron phosphate with a smaller particle size.
  • Iron-lithium cathode material Iron-lithium cathode material.
  • FIG. 1 is a SEM image of modified iron phosphate prepared in Example 1 of the present disclosure.
  • This embodiment provides a modified iron phosphate, and the preparation method of the modified iron phosphate is as follows:
  • the modified iron phosphate is used to prepare a lithium iron phosphate positive electrode material, and the D50 of the obtained lithium iron phosphate positive electrode material is about 1 ⁇ m.
  • This embodiment provides a modified iron phosphate, and the preparation method of the modified iron phosphate is as follows:
  • This embodiment provides a modified iron phosphate, and the preparation method of the modified iron phosphate is as follows:
  • microwave hydrothermal in step (1) is replaced by conventional hydrothermal, and the other conditions and parameters are exactly the same as those in embodiment 1.
  • ferrous phosphate was used as a seed crystal to prepare modified iron phosphate, and other conditions and parameters were exactly the same as those in Example 1.
  • the D50 of the obtained modified iron phosphate was 3 ⁇ m, and the lithium iron phosphate positive electrode material was prepared using the modified iron phosphate, and the D50 of the obtained lithium iron phosphate was 5 ⁇ m.
  • Example 1 The only difference between this comparative example and Example 1 is that the ball milling time is 5 h, and the other conditions and parameters are exactly the same as those in Example 1.
  • Example 1 The only difference between this comparative example and Example 1 is that no zirconium source is added, and other conditions and parameters are exactly the same as those in Example 1.
  • Example 1 The only difference between this comparative example and Example 1 is that no tungsten source is added, and other conditions and parameters are exactly the same as those in Example 1.
  • the iron phosphate prepared in the embodiment and the comparative example is mixed with lithium hydroxide and glucose, and the molar ratio of lithium to iron phosphate is 1 to 1.1: 1.
  • the mass of glucose is 2 to 5% of the mass of the theoretically synthesized lithium iron phosphate;
  • the mixed material is placed in a sintering device, and a protective or reducing gas is introduced at a gas flow rate of 0.08 L/min.
  • the temperature is raised from room temperature to 700°C at a rate of 4°C/min, and the temperature is kept for 10 hours.
  • the temperature in the furnace is naturally lowered to room temperature to obtain LiFePO 4 /C.
  • the prepared LiFePO 4 /C was mixed with the conductive agent acetylene black and the binder polyvinylidene fluoride PVDF at a mass ratio of 90:5:5, and N-methylpyrrolidone NMP was used as a solvent.
  • the mixture was evenly coated on aluminum foil, dried, and rolled to form a simulated battery positive electrode.
  • the negative electrode was a metal lithium sheet
  • the separator was Celgard2400
  • the electrolyte was 1 mol/L LiPF 6 /DMC+DEC (volume ratio was 1:1), forming a CR2025 type simulated battery.
  • the charge and discharge voltage range was 2.9 to 3.7V, and the electrochemical performance data of lithium iron phosphate, a positive electrode material of a lithium-ion battery, was obtained.
  • the test results are shown in Table 1:
  • the compaction density of the modified iron phosphate prepared by the method of the present disclosure can reach more than 2.57 g/cm 3
  • the 0.1C discharge capacity of the prepared battery can reach more than 156.33 mAh/g.
  • Example 4 From the comparison between Example 1 and Example 4, it can be seen that the present disclosure can obtain an iron phosphate precursor with a finer particle size through microwave hydrothermal treatment, which is beneficial to the improvement of compaction density and discharge capacity.
  • Example 1 By comparing Example 1 with Comparative Example 1, it can be seen that the present disclosure uses zirconium phosphotungstate as a seed to prepare iron phosphate.
  • zirconium phosphotungstate As a seed to prepare iron phosphate.
  • the core of the iron phosphate precursor can shrink during synthesis and expand after cooling to room temperature, which promotes cracks in the secondary agglomerated particles and reduces the grinding intensity and time required for preparing small particles of iron phosphate.
  • the crushing and grinding of the secondary agglomerated particles can make part of the zirconium phosphotungstate core coated on the particle surface, which can limit the growth of its particles during the synthesis of lithium iron phosphate, and obtain small particles of lithium iron phosphate positive electrode material.
  • Example 1 From the comparison between Example 1 and Comparative Examples 1-2, it can be seen that the method described in the present application can significantly reduce the accumulation of secondary agglomerates in the iron phosphate product, and lithium iron phosphate particles with smaller particle size can be obtained in a shorter grinding time. Compared with Comparative Example 2, the grinding time is increased (exceeding the grinding time of the present application), but the particle size of the material does not change significantly.
  • zirconium and tungsten ions can The doping of zirconium ions to Li ion sites and tungsten ions to Fe sites improves the intrinsic conductivity of the material. In addition, the doping of tungsten and zirconium ions can also increase the compaction density of the material.

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Abstract

Modified iron phosphate, and a preparation method therefor and the use thereof. The preparation method comprises the following steps: (1) mixing a zirconium salt, a hydrogen phosphate and a tungstate with a solvent to obtain a mixed salt solution, and performing a heating reaction, so as to obtain zirconium phosphotungstate; (2) mixing the zirconium phosphotungstate serving as a seed crystal with an iron salt, a phosphate, phosphoric acid and an oxidizing agent, and performing a synthesis reaction, so as to obtain a modified material; and (3) sintering the modified material, and then grinding same, so as to obtain modified iron phosphate. In the present disclosure, zirconium phosphotungstate is used as a seed crystal to prepare iron phosphate, which can promote the generation of cracks in secondary particles, making iron phosphate easy to break and an iron phosphate precursor having a smaller particle size be obtained; therefore, a high-energy and high-power-density lithium iron phosphate positive electrode material is prepared.

Description

一种改性磷酸铁及其制备方法和应用A modified ferric phosphate and its preparation method and application 技术领域Technical Field

本公开属于电池材料技术领域,涉及一种改性磷酸铁及其制备方法和应用。The present invention belongs to the technical field of battery materials and relates to a modified iron phosphate and a preparation method and application thereof.

背景技术Background Art

锂离子电池材料磷酸铁锂,化学式为LiFePO4,主要用于各种锂离子电池。自1996年日本的NTT首次揭露橄榄石结构的锂电池正极材料之后,1997年美国德克萨斯州立大学也报导了LiFePO4的可逆性迁入脱出锂的特性。这种材料如今已经被广泛应用于各种锂离子电池中。Lithium iron phosphate, a lithium-ion battery material, has a chemical formula of LiFePO 4 and is mainly used in various lithium-ion batteries. Since Japan's NTT first revealed the olivine-structured lithium battery positive electrode material in 1996, the University of Texas at Austin also reported the reversible lithium migration and extraction characteristics of LiFePO 4 in 1997. This material has now been widely used in various lithium-ion batteries.

磷酸铁作为磷酸铁锂的前驱体,决定了磷酸铁锂的性能,现有磷酸铁的制备技术包括固相法、粒径级配法、液相合成法等。As the precursor of lithium iron phosphate, iron phosphate determines the performance of lithium iron phosphate. The existing preparation technologies of iron phosphate include solid phase method, particle size grading method, liquid phase synthesis method, etc.

CN105480960A公开了一种磷酸铁制备方法,包括以下步骤:将铁置于磷酸溶液中,加热进行化铁反应,得到含Fe(H2PO4)2的反应液;向所述反应液的滤液中加入过氧化氢,搅拌状态下进行氧化反应,再加入聚乙二醇继续搅拌,使Fe(H2PO4)2反应生成磷酸铁,得到氧化后液;向所述氧化后液加入蒸馏水,进行水解反应;对水解后的料液进行固液分离,对分离后的固相出料进行水洗至洗涤后液的pH值达到近中性,甩干得到固体磷酸铁;对甩干后的固体磷酸铁依次进行干燥、脱水,形成脱水磷酸铁。CN105480960A discloses a method for preparing iron phosphate, comprising the following steps: placing iron in a phosphoric acid solution, heating to perform an iron oxidation reaction, and obtaining a reaction liquid containing Fe( H2PO4 ) 2 ; adding hydrogen peroxide to the filtrate of the reaction liquid, performing an oxidation reaction under stirring, and then adding polyethylene glycol and continuing to stir to react Fe( H2PO4 ) 2 to generate iron phosphate, and obtaining an oxidized liquid; adding distilled water to the oxidized liquid to perform a hydrolysis reaction; performing solid-liquid separation on the hydrolyzed liquid, washing the separated solid phase discharge with water until the pH value of the washed liquid reaches a near-neutral value, and drying to obtain solid iron phosphate; and sequentially drying and dehydrating the dried solid iron phosphate to form dehydrated iron phosphate.

CN111704121A公开了一种磷酸铁及磷酸铁锂的制备方法,包括以下步骤:S1、配制铁源和磷源,将铁源分成两个部分F1和F2,将磷源分成两个部分P1和P2;S2、将磷源P1加入到铁源F1中,升温至90~100℃,保温至物料转白;S3、将铁源F2与磷源P2混合,并加入硫酸,得混合液;S4、将步骤S3所得混合液加入至步骤S2处理后的物料中,90~100℃下反应1~3h,反应后产物经洗 涤煅烧后,得所述磷酸铁。CN111704121A discloses a method for preparing iron phosphate and lithium iron phosphate, comprising the following steps: S1, preparing an iron source and a phosphorus source, dividing the iron source into two parts F1 and F2, and dividing the phosphorus source into two parts P1 and P2; S2, adding the phosphorus source P1 to the iron source F1, heating to 90-100° C., and keeping the temperature until the material turns white; S3, mixing the iron source F2 with the phosphorus source P2, and adding sulfuric acid to obtain a mixed solution; S4, adding the mixed solution obtained in step S3 to the material treated in step S2, reacting at 90-100° C. for 1-3 hours, and washing the product after the reaction; After calcination, the iron phosphate is obtained.

上述方案制得的磷酸铁产物多呈现紧密堆积的二次团聚体,用于制备磷酸铁锂时,为了获得更细小的磷酸铁颗粒,需要更大的研磨强度和更长的研磨时间,从而导致成本的增加。The iron phosphate products obtained by the above scheme mostly present tightly packed secondary agglomerates. When used for preparing lithium iron phosphate, in order to obtain finer iron phosphate particles, greater grinding intensity and longer grinding time are required, which leads to increased costs.

发明内容Summary of the invention

以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。The following is a summary of the subject matter described in detail herein. This summary is not intended to limit the scope of the claims.

本公开的目的在于提供一种改性磷酸铁及其制备方法和应用,本公开以磷钨酸锆为晶种制备磷酸铁,可以促进二次颗粒裂纹的产生,磷酸铁更易破碎,减弱了磷酸铁的研磨难度,可获得粒度更小的磷酸铁前驱体,进而制得高能量、高功率密度的磷酸铁锂正极材料。The purpose of the present disclosure is to provide a modified iron phosphate and a preparation method and application thereof. The present disclosure uses zirconium phosphotungstate as a seed to prepare iron phosphate, which can promote the generation of secondary particle cracks, make the iron phosphate easier to break, reduce the difficulty of grinding the iron phosphate, and obtain an iron phosphate precursor with a smaller particle size, thereby preparing a high-energy, high-power density lithium iron phosphate positive electrode material.

为达到此目的,本公开采用以下技术方案:To achieve this purpose, the present invention adopts the following technical solutions:

第一方面,本公开提供了一种改性磷酸铁的制备方法,所述制备方法包括以下步骤:In a first aspect, the present disclosure provides a method for preparing modified ferric phosphate, the preparation method comprising the following steps:

(1)将锆盐、磷酸氢盐和钨酸盐与溶剂混合得到混合盐溶液,加热反应,得到磷钨酸锆;(1) mixing zirconium salt, hydrogen phosphate and tungstate with a solvent to obtain a mixed salt solution, heating the solution for reaction, and obtaining zirconium phosphotungstate;

(2)以所述磷钨酸锆为晶种,与铁盐、磷酸盐、磷酸和氧化剂混合,进行合成反应,得到改性物料;(2) using the zirconium phosphotungstate as a seed crystal, mixing it with an iron salt, a phosphate, phosphoric acid and an oxidant, and performing a synthesis reaction to obtain a modified material;

(3)对所述改性物料进行烧结处理,研磨后得到所述改性磷酸铁。(3) The modified material is sintered and ground to obtain the modified iron phosphate.

本公开以磷钨酸锆(Zr2WO4(PO4)2)为晶种制备磷酸铁,通过磷钨酸锆的负热膨胀,能够使得磷酸铁前驱体内核在合成时收缩,在冷却至室温后膨胀,促使二次团聚颗粒出现裂纹,降低制备小颗粒磷酸铁时所需要的研磨强度和时间。制得改性磷酸铁在后续制备磷酸铁锂的应用过程中,锆、钨离子在磷酸铁锂烧 结过程中,能实现锆离子对Li离子位点的掺杂、钨离子对Fe位点的掺杂,提高了材料的本征导电性。除此之外,钨锆离子的掺杂还能够提高材料的压实密度。The present invention uses zirconium phosphotungstate (Zr 2 WO 4 (PO 4 ) 2 ) as a seed crystal to prepare iron phosphate. Through the negative thermal expansion of zirconium phosphotungstate, the core of the iron phosphate precursor can shrink during synthesis and expand after cooling to room temperature, which promotes the appearance of cracks in the secondary agglomerated particles and reduces the grinding intensity and time required for preparing small particles of iron phosphate. The prepared modified iron phosphate is used in the subsequent preparation of lithium iron phosphate. The zirconium and tungsten ions are heated in the lithium iron phosphate sintering process. During the bonding process, zirconium ions can be doped into Li ion sites and tungsten ions can be doped into Fe sites, which improves the intrinsic conductivity of the material. In addition, the doping of tungsten and zirconium ions can also increase the compaction density of the material.

在一个实施方式中,步骤(1)所述锆盐包括氯氧化锆。In one embodiment, the zirconium salt in step (1) comprises zirconium oxychloride.

在一个实施方式中,所述磷酸氢盐包括磷酸氢铵、磷酸氢钠、磷酸二氢铵、磷酸氢二铵、磷酸二氢钠、磷酸氢二钠中的任意一种或至少两种的组合。In one embodiment, the hydrogen phosphate includes any one of ammonium hydrogen phosphate, sodium hydrogen phosphate, ammonium dihydrogen phosphate, diammonium hydrogen phosphate, sodium dihydrogen phosphate, and disodium hydrogen phosphate, or a combination of at least two thereof.

在一个实施方式中,所述钨酸盐包括钨酸钠和/或钨酸铵。In one embodiment, the tungstate salt includes sodium tungstate and/or ammonium tungstate.

在一个实施方式中,步骤(1)所述混合盐溶液中锆元素、钨元素和磷元素的摩尔比为(1.8~2.3):1:(2~2.5),例如:1.8:1:2、1.9:1:2.1、2:1:2.2、2.1:1:2.4或2.3:1:2.5等。In one embodiment, the molar ratio of zirconium, tungsten and phosphorus in the mixed salt solution of step (1) is (1.8-2.3):1:(2-2.5), for example: 1.8:1:2, 1.9:1:2.1, 2:1:2.2, 2.1:1:2.4 or 2.3:1:2.5, etc.

在一个实施方式中,步骤(1)所述混合的时间为15~30min,例如:15min、18min、20min、25min或30min等。In one embodiment, the mixing time in step (1) is 15 to 30 minutes, for example, 15 minutes, 18 minutes, 20 minutes, 25 minutes or 30 minutes.

本公开步骤(1)所述混合可以为锆盐、磷酸氢盐和钨酸盐与溶剂混合,也可以预先分别将锆盐、磷酸氢盐和钨酸盐制成溶液后混合。The mixing in step (1) of the present disclosure may be a mixture of zirconium salt, hydrogen phosphate and tungstate with a solvent, or zirconium salt, hydrogen phosphate and tungstate may be separately prepared into solutions in advance and then mixed.

在一个实施方式中,步骤(1)所述加热反应包括微波水热反应。In one embodiment, the heating reaction in step (1) comprises a microwave hydrothermal reaction.

在一个实施方式中,所述加热反应的温度为100~150℃,例如:100℃、110℃、120℃、140℃或150℃等。In one embodiment, the temperature of the heating reaction is 100-150°C, for example, 100°C, 110°C, 120°C, 140°C or 150°C.

在一个实施方式中,所述加热反应的时间为20~40min,例如:20min、25min、30min、35min或40min等。In one embodiment, the heating reaction time is 20 to 40 minutes, for example, 20 minutes, 25 minutes, 30 minutes, 35 minutes or 40 minutes.

在一个实施方式中,所述加热反应后进行真空干燥处理。In one embodiment, the heating reaction is followed by vacuum drying.

在一个实施方式中,所述真空干燥处理的温度为50~80℃,例如:50℃、55℃、60℃、70℃或80℃等。In one embodiment, the vacuum drying treatment is carried out at a temperature of 50 to 80°C, for example, 50°C, 55°C, 60°C, 70°C or 80°C.

在一个实施方式中,所述真空干燥处理的时间为12~24h,例如:12h、15h、18h、20h或24h等。 In one embodiment, the vacuum drying treatment time is 12 to 24 hours, for example: 12 hours, 15 hours, 18 hours, 20 hours or 24 hours.

在一个实施方式中,所述磷钨酸锆的中值粒径D50为100~200nm,例如:100nm、120nm、140nm、160nm、180nm或200nm等。In one embodiment, the median particle size D50 of the zirconium phosphotungstate is 100-200 nm, for example, 100 nm, 120 nm, 140 nm, 160 nm, 180 nm or 200 nm.

在一个实施方式中,步骤(2)所述铁盐包括硫酸亚铁、氯化亚铁或草酸亚铁中的任意一种或至少两种的组合。In one embodiment, the iron salt in step (2) includes any one of ferrous sulfate, ferrous chloride or ferrous oxalate, or a combination of at least two thereof.

在一个实施方式中,所述磷酸盐包括磷酸钠、磷酸钾或磷酸铵中的任意一种或至少两种的组合。In one embodiment, the phosphate includes any one of sodium phosphate, potassium phosphate or ammonium phosphate, or a combination of at least two thereof.

在一个实施方式中,所述氧化剂包括过氧化氢、过氧化钠、过氧乙酸或过硫酸铵中的任意一种或至少两种的组合。In one embodiment, the oxidant includes any one of hydrogen peroxide, sodium peroxide, peracetic acid or ammonium persulfate, or a combination of at least two thereof.

在一个实施方式中,所述氧化剂与铁源中铁元素的摩尔比为(1~2):1,例如:1:1、1.2:1、1.5:1、1.8:1或2:1等。In one embodiment, the molar ratio of the oxidant to the iron element in the iron source is (1-2):1, for example: 1:1, 1.2:1, 1.5:1, 1.8:1 or 2:1, etc.

在一个实施方式中,步骤(2)所述混合包括,将铁盐溶液与氧化剂混合,加入磷酸调节pH,加入磷钨酸锆晶种后加入磷酸盐溶液。In one embodiment, the mixing in step (2) includes mixing an iron salt solution with an oxidant, adding phosphoric acid to adjust the pH, adding zirconium phosphotungstate seed crystals, and then adding a phosphate solution.

在一个实施方式中,所述铁盐溶液的浓度为0.5~1.5mol/L,例如:0.5mol/L、0.8mol/L、1mol/L、1.2mol/L或1.5mol/L等。In one embodiment, the concentration of the iron salt solution is 0.5-1.5 mol/L, for example, 0.5 mol/L, 0.8 mol/L, 1 mol/L, 1.2 mol/L or 1.5 mol/L.

在一个实施方式中,所述pH为1~3,例如:1、1.5、2、2.5或3等。In one embodiment, the pH is 1 to 3, for example, 1, 1.5, 2, 2.5 or 3.

在一个实施方式中,所述磷酸盐溶液的浓度为0.5~1.5mol/L,例如:0.5mol/L、0.8mol/L、1mol/L、1.2mol/L或1.5mol/L等。In one embodiment, the concentration of the phosphate solution is 0.5-1.5 mol/L, for example, 0.5 mol/L, 0.8 mol/L, 1 mol/L, 1.2 mol/L or 1.5 mol/L.

在一个实施方式中,所述铁盐溶液中铁元素和磷酸盐溶液中磷元素的摩尔比为1:(1~1.5),例如:1:1、1:1.1、1:1.2、1:1.4或1:1.5等。In one embodiment, the molar ratio of the iron element in the iron salt solution to the phosphorus element in the phosphate solution is 1:(1-1.5), for example: 1:1, 1:1.1, 1:1.2, 1:1.4 or 1:1.5, etc.

在一个实施方式中,步骤(2)所述合成反应的温度为80~100℃,例如:80℃、85℃、90℃、95℃或100℃等。In one embodiment, the temperature of the synthesis reaction in step (2) is 80-100°C, for example, 80°C, 85°C, 90°C, 95°C or 100°C.

在一个实施方式中,所述合成反应的时间为1~3h,例如:1h、1.5h、2h、2.5h或3h等。 In one embodiment, the synthesis reaction time is 1 to 3 hours, for example: 1 hour, 1.5 hours, 2 hours, 2.5 hours or 3 hours.

在一个实施方式中,步骤(3)所述烧结处理的温度为400~700℃,例如:400℃、450℃、500℃、600℃或700℃等。In one embodiment, the sintering temperature in step (3) is 400-700°C, for example, 400°C, 450°C, 500°C, 600°C or 700°C.

在一个实施方式中,所述烧结处理的时间为3~6h,例如:3h、3.5h、4h、5h或6h等。In one embodiment, the sintering treatment time is 3 to 6 hours, for example: 3 hours, 3.5 hours, 4 hours, 5 hours or 6 hours.

在一个实施方式中,所述研磨的时间为1~3h,例如:1h、1.5h、2h、2.5h或3h等。In one embodiment, the grinding time is 1 to 3 hours, for example, 1 hour, 1.5 hours, 2 hours, 2.5 hours or 3 hours.

第二方面,本公开提供了一种改性磷酸铁,所述改性磷酸铁通过如第一方面所述方法制得。In a second aspect, the present disclosure provides a modified iron phosphate, wherein the modified iron phosphate is prepared by the method described in the first aspect.

在一个实施方式中,所述改性磷酸铁的中值粒径D50为0.5~1μm,例如:0.5μm、0.6μm、0.8μm、0.9μm或1μm等。In one embodiment, the median particle size D50 of the modified ferric phosphate is 0.5-1 μm, for example, 0.5 μm, 0.6 μm, 0.8 μm, 0.9 μm or 1 μm.

本公开所述改性磷酸铁经过研磨处理,得到改性磷酸铁颗粒的中值粒径可达0.5~1μm,破碎效果较好,也侧面说明了,本申请制得改性磷酸铁易于破碎的特点。The modified iron phosphate disclosed in the present invention is subjected to grinding treatment to obtain modified iron phosphate particles with a median particle size of 0.5 to 1 μm, and a good crushing effect, which also indirectly illustrates the characteristic that the modified iron phosphate prepared in the present application is easy to crush.

第三方面,本公开提供了一种磷酸铁锂正极材料,所述磷酸铁锂正极材料由如第二方面所述的改性磷酸铁与锂源混合烧结制得。In a third aspect, the present disclosure provides a lithium iron phosphate positive electrode material, wherein the lithium iron phosphate positive electrode material is prepared by mixing and sintering the modified iron phosphate as described in the second aspect and a lithium source.

相对于现有技术,本公开具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

(1)本公开以磷钨酸锆为晶种制备磷酸铁,可以促进二次颗粒裂纹的产生,磷酸铁更易破碎,减弱了磷酸铁的研磨难度,可获得粒度更小的磷酸铁前驱体,进而制得高能量、高功率密度的磷酸铁锂正极材料。(1) The present invention uses zirconium tungstate phosphotungstate as a seed crystal to prepare iron phosphate, which can promote the generation of secondary particle cracks, making the iron phosphate easier to break, reducing the difficulty of grinding the iron phosphate, and obtaining an iron phosphate precursor with a smaller particle size, thereby preparing a high-energy, high-power density lithium iron phosphate positive electrode material.

(2)本公开所述方法制得改性磷酸铁的压实密度可达2.57g/cm3以上,制成电池0.1C放电容量可达156.33mAh/g以上。(2) The compacted density of the modified iron phosphate prepared by the method disclosed in the present invention can reach above 2.57 g/cm 3 , and the 0.1C discharge capacity of the battery prepared can reach above 156.33 mAh/g.

(3)本公开所制备的磷酸铁前驱体外层包覆有少量的磷钨酸锆,在磷酸铁锂合成时能够起到限制磷酸铁锂颗粒长大的作用,有利于获得更小粒径的磷酸 铁锂正极材料。(3) The outer layer of the iron phosphate precursor prepared in the present invention is coated with a small amount of zirconium phosphotungstate, which can limit the growth of lithium iron phosphate particles during the synthesis of lithium iron phosphate, which is conducive to obtaining lithium iron phosphate with a smaller particle size. Iron-lithium cathode material.

在阅读并理解了附图和详细描述后,可以明白其他方面。Other aspects will be apparent upon reading and understanding the drawings and detailed description.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

附图用来提供对本文技术方案的进一步理解,并且构成说明书的一部分,与本申请的实施例一起用于解释本文的技术方案,并不构成对本文技术方案的限制。The accompanying drawings are used to provide further understanding of the technical solution of this article and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the technical solution of this article and do not constitute a limitation on the technical solution of this article.

图1是本公开实施例1制得改性磷酸铁的SEM图。FIG. 1 is a SEM image of modified iron phosphate prepared in Example 1 of the present disclosure.

具体实施方式DETAILED DESCRIPTION

下面通过具体实施方式来进一步说明本公开的技术方案。本领域技术人员应该明了,所述实施例仅仅是帮助理解本公开,不应视为对本公开的具体限制。The technical solution of the present disclosure is further described below through specific implementation methods. Those skilled in the art should understand that the embodiments are only to help understand the present disclosure and should not be regarded as specific limitations of the present disclosure.

实施例1Example 1

本实施例提供了一种改性磷酸铁,所述改性磷酸铁的制备方法如下:This embodiment provides a modified iron phosphate, and the preparation method of the modified iron phosphate is as follows:

(1)分别称取氯氧化锆、磷酸氢铵和钨酸铵,分别加水配成溶液,溶液浓度为1mol/L,将配置的溶液混合,控制混合溶液中锆、钨、磷的摩尔比为2:1:2.1,混合搅拌20min后将溶液转移至微波反应釜,升温至120℃水热反应30min,过滤后在60℃的真空干燥箱中干燥24h得到D50为150nm的纳米磷钨酸锆,将纳米磷钨酸锆加入去离子水中并超声40min,得到磷钨酸锆晶种液;(1) Weigh zirconium oxychloride, ammonium hydrogen phosphate and ammonium tungstate respectively, add water to prepare solutions respectively, the solution concentration is 1 mol/L, mix the prepared solutions, control the molar ratio of zirconium, tungsten and phosphorus in the mixed solution to be 2:1:2.1, mix and stir for 20 minutes, transfer the solution to a microwave reactor, heat to 120°C for hydrothermal reaction for 30 minutes, filter and dry in a vacuum drying oven at 60°C for 24 hours to obtain nano zirconium phosphotungstate with a D50 of 150 nm, add the nano zirconium phosphotungstate into deionized water and ultrasonicate for 40 minutes to obtain a zirconium phosphotungstate seed solution;

(2)将1.1mol/L的硫酸亚铁溶液加入搅拌反应釜中,随后加入磷酸和过氧化氢(H2O2和Fe的摩尔比为1.5:1),通过磷酸的加入调节pH为2.4,然后将磷钨酸锆晶种加入反应釜中,最后加入0.9mol/L的磷酸钠溶液,硫酸亚铁溶液中Fe元素和磷酸钠溶液中P元素的摩尔比为1:1.2,90℃加热反应2h后得到在磷钨酸锆晶种基础上长大的二水磷酸铁颗粒; (2) adding 1.1 mol/L ferrous sulfate solution to a stirred reactor, followed by adding phosphoric acid and hydrogen peroxide (the molar ratio of H2O2 to Fe is 1.5:1), adjusting the pH to 2.4 by adding phosphoric acid, then adding zirconium phosphotungstate seed crystals to the reactor, and finally adding 0.9 mol/L sodium phosphate solution, wherein the molar ratio of the Fe element in the ferrous sulfate solution to the P element in the sodium phosphate solution is 1:1.2, and heating the reaction at 90°C for 2h to obtain dihydrate iron phosphate particles grown on the basis of the zirconium phosphotungstate seed crystals;

(3)将磷钨酸锆晶种基础上长大的二水磷酸铁颗粒在500℃下烧结4h,将烧结得到的磷酸铁球磨1.5h后得到D50为800nm的改性磷酸铁。所述改性磷酸铁的SEM图如图1所示。(3) The iron phosphate dihydrate particles grown on the basis of zirconium phosphotungstate seed crystals were sintered at 500°C for 4 hours, and the sintered iron phosphate was ball-milled for 1.5 hours to obtain modified iron phosphate with a D50 of 800 nm. The SEM image of the modified iron phosphate is shown in FIG1 .

以所述改性磷酸铁制备磷酸铁锂正极材料,所得磷酸铁锂正极材料D50为1μm左右。The modified iron phosphate is used to prepare a lithium iron phosphate positive electrode material, and the D50 of the obtained lithium iron phosphate positive electrode material is about 1 μm.

实施例2Example 2

本实施例提供了一种改性磷酸铁,所述改性磷酸铁的制备方法如下:This embodiment provides a modified iron phosphate, and the preparation method of the modified iron phosphate is as follows:

(1)分别称取氯氧化锆、磷酸氢铵和钨酸铵,分别加水配成溶液,溶液浓度为1mol/L,将配置的溶液混合,控制混合溶液中锆、钨、磷的摩尔比为1.8:1:2,混合搅拌15min后将溶液转移至微波反应釜,升温至100℃水热反应40min,过滤后在50℃的真空干燥箱中干燥24h得到D50为120nm的纳米磷钨酸锆,将纳米磷钨酸锆加入去离子水中并超声40min,得到磷钨酸锆晶种液;(1) Weigh zirconium oxychloride, ammonium hydrogen phosphate and ammonium tungstate respectively, add water to prepare solutions respectively, the solution concentration is 1 mol/L, mix the prepared solutions, control the molar ratio of zirconium, tungsten and phosphorus in the mixed solution to be 1.8:1:2, mix and stir for 15 minutes, transfer the solution to a microwave reactor, heat to 100°C for hydrothermal reaction for 40 minutes, filter and dry in a vacuum drying oven at 50°C for 24 hours to obtain nano zirconium phosphotungstate with a D50 of 120 nm, add the nano zirconium phosphotungstate to deionized water and ultrasonicate for 40 minutes to obtain a zirconium phosphotungstate seed solution;

(2)将1.1mol/L的硫酸亚铁溶液加入搅拌反应釜中,随后加入磷酸和过氧化氢(H2O2和Fe的摩尔比为1:1),通过磷酸的加入调节pH为3,然后将磷钨酸锆晶种加入反应釜中,最后加入0.5mol/L的磷酸钠溶液,硫酸亚铁溶液中Fe元素和磷酸钠溶液中P元素的摩尔比为1:1,80℃加热反应3h后得到在磷钨酸锆晶种基础上长大的二水磷酸铁颗粒;(2) adding 1.1 mol/L ferrous sulfate solution to a stirred reactor, followed by adding phosphoric acid and hydrogen peroxide ( the molar ratio of H2O2 to Fe is 1:1), adjusting the pH to 3 by adding phosphoric acid, then adding zirconium phosphotungstate seed crystals to the reactor, and finally adding 0.5 mol/L sodium phosphate solution, wherein the molar ratio of the Fe element in the ferrous sulfate solution to the P element in the sodium phosphate solution is 1:1, and heating the reaction at 80°C for 3 h to obtain dihydrate iron phosphate particles grown on the basis of the zirconium phosphotungstate seed crystals;

(3)将磷钨酸锆晶种基础上长大的二水磷酸铁颗粒在400℃下烧结6h,将烧结得到的磷酸铁球磨1h后得到D50为950nm的改性磷酸铁。(3) The iron phosphate dihydrate particles grown on the basis of zirconium phosphotungstate seed crystals were sintered at 400° C. for 6 h, and the sintered iron phosphate was ball-milled for 1 h to obtain modified iron phosphate with a D50 of 950 nm.

实施例3Example 3

本实施例提供了一种改性磷酸铁,所述改性磷酸铁的制备方法如下:This embodiment provides a modified iron phosphate, and the preparation method of the modified iron phosphate is as follows:

(1)分别称取氯氧化锆、磷酸氢钠和钨酸钠,分别加水配成溶液,溶液浓 度为1mol/L,将配置的溶液混合,控制混合溶液中锆、钨、磷的摩尔比为2.3:1:2.5,混合搅拌30min后将溶液转移至微波反应釜,升温至150℃水热反应20min,过滤后在50℃的真空干燥箱中干燥24h得到D50为110nm的纳米磷钨酸锆,将纳米磷钨酸锆加入去离子水中并超声40min,得到磷钨酸锆晶种液;(1) Weigh zirconium oxychloride, sodium hydrogen phosphate and sodium tungstate respectively, add water to make solutions, and the solution concentration is The concentration is 1 mol/L, the prepared solutions are mixed, the molar ratio of zirconium, tungsten and phosphorus in the mixed solution is controlled to be 2.3:1:2.5, after mixing and stirring for 30 minutes, the solution is transferred to a microwave reactor, the temperature is raised to 150°C for hydrothermal reaction for 20 minutes, and after filtering, it is dried in a vacuum drying oven at 50°C for 24 hours to obtain nano-zirconium phosphotungstate with a D50 of 110 nm, and the nano-zirconium phosphotungstate is added to deionized water and ultrasonicated for 40 minutes to obtain a zirconium phosphotungstate seed solution;

(2)将1.1mol/L的硫酸亚铁溶液加入搅拌反应釜中,随后加入磷酸和过氧乙酸(过氧乙酸和Fe的摩尔比为2:1),通过磷酸的加入调节pH为1,然后将磷钨酸锆晶种加入反应釜中,最后加入1.5mol/L的磷酸钠溶液,硫酸亚铁溶液中Fe元素和磷酸钠溶液中P元素的摩尔比为1:1.5,80℃加热反应3h后得到在磷钨酸锆晶种基础上长大的二水磷酸铁颗粒;(2) adding 1.1 mol/L ferrous sulfate solution to a stirred reactor, followed by adding phosphoric acid and peracetic acid (the molar ratio of peracetic acid to Fe is 2:1), adjusting the pH to 1 by adding phosphoric acid, then adding zirconium phosphotungstate seed crystals to the reactor, and finally adding 1.5 mol/L sodium phosphate solution, wherein the molar ratio of the Fe element in the ferrous sulfate solution to the P element in the sodium phosphate solution is 1:1.5, and heating the reaction at 80°C for 3 hours to obtain dihydrate iron phosphate particles grown on the basis of the zirconium phosphotungstate seed crystals;

(3)将磷钨酸锆晶种基础上长大的二水磷酸铁颗粒在700℃下烧结3h,将烧结得到的磷酸铁球磨1h后得到D50为900nm的改性磷酸铁。(3) The dihydrate iron phosphate particles grown on the basis of zirconium phosphotungstate seed crystals were sintered at 700° C. for 3 h, and the sintered iron phosphate was ball-milled for 1 h to obtain modified iron phosphate with a D50 of 900 nm.

实施例4Example 4

本实施例与实施例1区别仅在于,将步骤(1)的微波水热换为常规水热,其他条件与参数与实施例1完全相同。The only difference between this embodiment and embodiment 1 is that the microwave hydrothermal in step (1) is replaced by conventional hydrothermal, and the other conditions and parameters are exactly the same as those in embodiment 1.

对比例1Comparative Example 1

本对比例以磷酸亚铁作为晶种,制备改性磷酸铁,其他条件与参数与实施例1完全相同。所得改性磷酸铁D50为3μm,以所述改性磷酸铁制备磷酸铁锂正极材料,所得磷酸铁锂D50为5μm。In this comparative example, ferrous phosphate was used as a seed crystal to prepare modified iron phosphate, and other conditions and parameters were exactly the same as those in Example 1. The D50 of the obtained modified iron phosphate was 3 μm, and the lithium iron phosphate positive electrode material was prepared using the modified iron phosphate, and the D50 of the obtained lithium iron phosphate was 5 μm.

对比例2Comparative Example 2

本对比例与实施例1区别仅在于,球磨时间为5h,其他条件与参数与实施例1完全相同。The only difference between this comparative example and Example 1 is that the ball milling time is 5 h, and the other conditions and parameters are exactly the same as those in Example 1.

对比例3 Comparative Example 3

本对比例与实施例1区别仅在于,不加入锆源,其他条件与参数与实施例1完全相同。The only difference between this comparative example and Example 1 is that no zirconium source is added, and other conditions and parameters are exactly the same as those in Example 1.

对比例4Comparative Example 4

本对比例与实施例1区别仅在于,不加入钨源,其他条件与参数与实施例1完全相同。The only difference between this comparative example and Example 1 is that no tungsten source is added, and other conditions and parameters are exactly the same as those in Example 1.

性能测试:Performance Test:

将实施例和对比例制得磷酸铁与氢氧化锂和葡萄糖混合,锂:磷酸铁的摩尔比为1~1.1:1。葡萄糖质量为理论合成磷酸铁锂质量的2~5%;The iron phosphate prepared in the embodiment and the comparative example is mixed with lithium hydroxide and glucose, and the molar ratio of lithium to iron phosphate is 1 to 1.1: 1. The mass of glucose is 2 to 5% of the mass of the theoretically synthesized lithium iron phosphate;

将混合物料置于烧结装置中,通入保护性或还原性气体,气体流量0.08L/min,自室温以4℃/min升温速度,至700℃,保温时间10h,炉内自然降温至室温,得到LiFePO4/C。The mixed material is placed in a sintering device, and a protective or reducing gas is introduced at a gas flow rate of 0.08 L/min. The temperature is raised from room temperature to 700°C at a rate of 4°C/min, and the temperature is kept for 10 hours. The temperature in the furnace is naturally lowered to room temperature to obtain LiFePO 4 /C.

将制得的LiFePO4/C与导电剂乙炔黑、粘结剂聚偏氟乙烯PVDF,按质量比90:5:5,以N-甲基吡咯烷酮NMP作溶剂混合均匀后涂于铝箔上,干燥后,辗压作为模拟电池正极,负极为金属锂片,隔膜是Celgard2400,电解液为1mol/L的LiPF6/DMC+DEC(体积比为1:1),组成CR2025型模拟电池。充放电电压范围为2.9~3.7V,得到锂离子电池正极材料磷酸铁锂电化学性能数据,测试结果如表1所示:The prepared LiFePO 4 /C was mixed with the conductive agent acetylene black and the binder polyvinylidene fluoride PVDF at a mass ratio of 90:5:5, and N-methylpyrrolidone NMP was used as a solvent. The mixture was evenly coated on aluminum foil, dried, and rolled to form a simulated battery positive electrode. The negative electrode was a metal lithium sheet, the separator was Celgard2400, and the electrolyte was 1 mol/L LiPF 6 /DMC+DEC (volume ratio was 1:1), forming a CR2025 type simulated battery. The charge and discharge voltage range was 2.9 to 3.7V, and the electrochemical performance data of lithium iron phosphate, a positive electrode material of a lithium-ion battery, was obtained. The test results are shown in Table 1:

表1

Table 1

由表1可以看出,由实施例1-3可得,本公开所述方法制得改性磷酸铁的压实密度可达2.57g/cm3以上,制成电池0.1C放电容量可达156.33mAh/g以上。As can be seen from Table 1, from Examples 1-3, the compaction density of the modified iron phosphate prepared by the method of the present disclosure can reach more than 2.57 g/cm 3 , and the 0.1C discharge capacity of the prepared battery can reach more than 156.33 mAh/g.

由实施例1和实施例4对比可得,本公开通过微波水热能够得到粒度更细的磷酸铁前驱体,有利于压实密度和放电容量的提高。From the comparison between Example 1 and Example 4, it can be seen that the present disclosure can obtain an iron phosphate precursor with a finer particle size through microwave hydrothermal treatment, which is beneficial to the improvement of compaction density and discharge capacity.

由实施例1和对比例1对比可得,本公开以磷钨酸锆为晶种制备磷酸铁,通过磷钨酸锆的负热膨胀,能够使得磷酸铁前驱体内核在合成时收缩,在冷却至室温后膨胀,促使二次团聚颗粒出现裂纹,减小制备小颗粒磷酸铁时所需要的研磨强度和时间。此外,二次团聚颗粒破碎研磨可使得部分磷钨酸锆内核包覆于颗粒表面,在磷酸铁锂合成过程中能够限制其颗粒长大,得到小颗粒的磷酸铁锂正极材料。By comparing Example 1 with Comparative Example 1, it can be seen that the present disclosure uses zirconium phosphotungstate as a seed to prepare iron phosphate. Through the negative thermal expansion of zirconium phosphotungstate, the core of the iron phosphate precursor can shrink during synthesis and expand after cooling to room temperature, which promotes cracks in the secondary agglomerated particles and reduces the grinding intensity and time required for preparing small particles of iron phosphate. In addition, the crushing and grinding of the secondary agglomerated particles can make part of the zirconium phosphotungstate core coated on the particle surface, which can limit the growth of its particles during the synthesis of lithium iron phosphate, and obtain small particles of lithium iron phosphate positive electrode material.

由实施例1和对比例1-2对比可以看出,本申请所述方法可以明显减少磷酸铁产物中二次团聚体的堆积,在较短的研磨时间内即可得到粒度较小的磷酸铁锂颗粒,对比例2相对于增长了研磨的时间(超出本申请的研磨时间),但是材料的粒度并无明显变化。From the comparison between Example 1 and Comparative Examples 1-2, it can be seen that the method described in the present application can significantly reduce the accumulation of secondary agglomerates in the iron phosphate product, and lithium iron phosphate particles with smaller particle size can be obtained in a shorter grinding time. Compared with Comparative Example 2, the grinding time is increased (exceeding the grinding time of the present application), but the particle size of the material does not change significantly.

由实施例1和对比例3-4对比可得,锆、钨离子在磷酸铁锂烧结过程中,能 实现锆离子对Li离子位点的掺杂、钨离子对Fe位点的掺杂,提高了材料的本征导电性。除此之外,钨锆离子的掺杂还能够提高材料的压实密度。 From the comparison between Example 1 and Comparative Examples 3-4, it can be seen that zirconium and tungsten ions can The doping of zirconium ions to Li ion sites and tungsten ions to Fe sites improves the intrinsic conductivity of the material. In addition, the doping of tungsten and zirconium ions can also increase the compaction density of the material.

Claims (18)

一种改性磷酸铁的制备方法,包括以下步骤:A method for preparing modified ferric phosphate comprises the following steps: (1)将锆盐、磷酸氢盐和钨酸盐与溶剂混合得到混合盐溶液,进行加热反应,得到磷钨酸锆;(1) mixing zirconium salt, hydrogen phosphate and tungstate with a solvent to obtain a mixed salt solution, and heating the solution to obtain zirconium phosphotungstate; (2)以所述磷钨酸锆为晶种,与铁盐、磷酸盐、磷酸和氧化剂混合,进行合成反应,得到改性物料;(2) using the zirconium phosphotungstate as a seed crystal, mixing it with an iron salt, a phosphate, phosphoric acid and an oxidant, and performing a synthesis reaction to obtain a modified material; (3)对所述改性物料进行烧结处理,研磨后得到所述改性磷酸铁。(3) The modified material is sintered and ground to obtain the modified iron phosphate. 如权利要求1所述的制备方法,其中,步骤(1)所述锆盐包括氯氧化锆。The preparation method according to claim 1, wherein the zirconium salt in step (1) comprises zirconium oxychloride. 如权利要求1或2所述的制备方法,其中,所述磷酸氢盐包括磷酸氢铵、磷酸氢钠、磷酸二氢铵、磷酸氢二铵、磷酸二氢钠、磷酸氢二钠中的任意一种或至少两种的组合。The preparation method according to claim 1 or 2, wherein the hydrogen phosphate comprises any one of ammonium hydrogen phosphate, sodium hydrogen phosphate, ammonium dihydrogen phosphate, diammonium hydrogen phosphate, sodium dihydrogen phosphate, and disodium hydrogen phosphate, or a combination of at least two thereof. 如权利要求1-3任一项所述的制备方法,其中,所述钨酸盐包括钨酸钠和/或钨酸铵。The preparation method according to any one of claims 1 to 3, wherein the tungstate comprises sodium tungstate and/or ammonium tungstate. 如权利要求1-4任一项所述的制备方法,其中,步骤(1)所述混合盐溶液中锆元素、钨元素和磷元素的摩尔比为(1.8~2.3):1:(2~2.5)。The preparation method according to any one of claims 1 to 4, wherein the molar ratio of zirconium element, tungsten element and phosphorus element in the mixed salt solution of step (1) is (1.8-2.3):1:(2-2.5). 如权利要求1-5任一项所述的制备方法,其中,所述混合的时间为15~30min。The preparation method according to any one of claims 1 to 5, wherein the mixing time is 15 to 30 minutes. 如权利要求1-6任一项所述的制备方法,其中,步骤(1)所述加热反应包括微波水热反应;The preparation method according to any one of claims 1 to 6, wherein the heating reaction in step (1) comprises a microwave hydrothermal reaction; 可选地,所述加热反应的温度为100~150℃;Optionally, the temperature of the heating reaction is 100-150°C; 可选地,所述加热反应的时间为20~40min;Optionally, the heating reaction time is 20 to 40 minutes; 可选地,所述加热反应后进行真空干燥处理。Optionally, vacuum drying treatment is performed after the heating reaction. 如权利要求7所述的制备方法,其中,所述真空干燥处理的温度为 50~80℃;The preparation method according to claim 7, wherein the temperature of the vacuum drying treatment is 50~80℃; 可选地,所述真空干燥处理的时间为12~24h。Optionally, the vacuum drying treatment is performed for 12 to 24 hours. 如权利要求1-8任一项所述的制备方法,其中,所述磷钨酸锆的中值粒径D50为150~300nm。The preparation method according to any one of claims 1 to 8, wherein the median particle size D50 of the zirconium phosphotungstate is 150 to 300 nm. 如权利要求1-9任一项所述的制备方法,其中,步骤(2)所述铁盐包括硫酸亚铁、氯化亚铁或草酸亚铁中的任意一种或至少两种的组合。The preparation method according to any one of claims 1 to 9, wherein the iron salt in step (2) comprises any one of ferrous sulfate, ferrous chloride or ferrous oxalate, or a combination of at least two thereof. 如权利要求1-10任一项所述的制备方法,其中,所述磷酸盐包括磷酸钠、磷酸钾或磷酸铵中的任意一种或至少两种的组合。The preparation method according to any one of claims 1 to 10, wherein the phosphate comprises any one of sodium phosphate, potassium phosphate or ammonium phosphate, or a combination of at least two of them. 如权利要求1-11任一项所述的制备方法,其中,所述氧化剂包括过氧化氢、过氧化钠、过氧乙酸或过硫酸铵中的任意一种或至少两种的组合。The preparation method according to any one of claims 1 to 11, wherein the oxidant comprises any one of hydrogen peroxide, sodium peroxide, peracetic acid or ammonium persulfate, or a combination of at least two thereof. 如权利要求1-12任一项所述的制备方法,其中,所述氧化剂与铁源中铁元素的摩尔比为(1~2):1。The preparation method according to any one of claims 1 to 12, wherein the molar ratio of the oxidant to the iron element in the iron source is (1 to 2):1. 如权利要求1-13任一项所述的制备方法,其中,步骤(2)所述混合包括,将铁盐溶液与氧化剂混合,加入磷酸调节pH,加入磷钨酸锆晶种后加入磷酸盐溶液;The preparation method according to any one of claims 1 to 13, wherein the mixing in step (2) comprises mixing an iron salt solution with an oxidant, adding phosphoric acid to adjust the pH, adding zirconium phosphotungstate seed crystals, and then adding a phosphate solution; 可选地,所述铁盐溶液的浓度为0.5~1.5mol/L;Optionally, the concentration of the iron salt solution is 0.5 to 1.5 mol/L; 可选地,所述pH为1~3;Optionally, the pH is 1 to 3; 可选地,所述磷酸盐溶液的浓度为0.5~1.5mol/L;Optionally, the concentration of the phosphate solution is 0.5 to 1.5 mol/L; 可选地,所述铁盐溶液中铁元素和磷酸盐溶液中磷元素的摩尔比为1:(1~1.5)。Optionally, the molar ratio of the iron element in the iron salt solution to the phosphorus element in the phosphate solution is 1:(1-1.5). 如权利要求1-14任一项所述的制备方法,其中,步骤(2)所述合成反应的温度为80~100℃;The preparation method according to any one of claims 1 to 14, wherein the temperature of the synthesis reaction in step (2) is 80 to 100° C.; 可选地,所述合成反应的时间为1~3h。 Optionally, the synthesis reaction time is 1 to 3 hours. 如权利要求1-15任一项所述的制备方法,其中,步骤(3)所述烧结处理的温度为400~700℃;The preparation method according to any one of claims 1 to 15, wherein the temperature of the sintering treatment in step (3) is 400 to 700° C.; 可选地,所述烧结处理的时间为3~6h;Optionally, the sintering treatment time is 3 to 6 hours; 可选地,所述研磨的时间为1~3h。Optionally, the grinding time is 1 to 3 hours. 一种通过如权利要求1-16任一项所述方法制得的改性磷酸铁,所述改性磷酸铁的中值粒径D50为0.5~1μm。A modified ferric phosphate prepared by the method according to any one of claims 1 to 16, wherein the median particle size D50 of the modified ferric phosphate is 0.5 to 1 μm. 一种由如权利要求17所述改性磷酸铁与锂源混合烧结制得的磷酸铁锂正极材料。 A lithium iron phosphate positive electrode material prepared by mixing and sintering the modified iron phosphate as claimed in claim 17 and a lithium source.
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