WO2025077372A1 - Buried solar luminous and reflective road stud - Google Patents
Buried solar luminous and reflective road stud Download PDFInfo
- Publication number
- WO2025077372A1 WO2025077372A1 PCT/CN2024/109544 CN2024109544W WO2025077372A1 WO 2025077372 A1 WO2025077372 A1 WO 2025077372A1 CN 2024109544 W CN2024109544 W CN 2024109544W WO 2025077372 A1 WO2025077372 A1 WO 2025077372A1
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- WO
- WIPO (PCT)
- Prior art keywords
- shell
- light
- inner shell
- upper convex
- retroreflector
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- Pending
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F9/00—Arrangement of road signs or traffic signals; Arrangements for enforcing caution
- E01F9/50—Road surface markings; Kerbs or road edgings, specially adapted for alerting road users
- E01F9/553—Low discrete bodies, e.g. marking blocks, studs or flexible vehicle-striking members
- E01F9/559—Low discrete bodies, e.g. marking blocks, studs or flexible vehicle-striking members illuminated
Definitions
- the invention relates to the field of traffic safety equipment, and in particular to an underground road stud with luminous and reflective functions for road sight guidance.
- an underground solar luminous road stud When installed, the main part below the underground reference surface is buried in the road surface, and the top surface above the underground reference surface is exposed and flush with or slightly higher than the road surface. It has a side-lighting function and is not easily damaged by the impact and crushing of passing vehicles. In addition, it can withstand the bumps of snowplows in the northern winter, and is popular in the market.
- the existing structure has a road stud body buried in the ground, and although the pressure and impact resistance are greatly improved, it also loses the reflective performance.
- the present invention innovates the product structure and assembly method, mechanical structure, packaging structure, optical structure and optical path design of the buried solar luminous reflective road stud, and combines the characteristics of different types of retro-reflective parts to design a unique molding structure and combination method, and through a large number of computer simulations and theoretical calculations, combined with mechanical model tests, to achieve the optimal design purpose, especially in the limited size (mainly refers to the height of the part above the buried reference surface is limited) and limited space (mainly refers to the limited volume) to solve the problem of matching physical structure and optical angle, the lateral retro-reflection angle can be less than 45°, and the design is more flexible.
- the overall reflective performance is improved through the following innovative means:
- the hole-type accommodating hole groove and the groove-type accommodating hole groove can be configured in combination and respectively combined with retroreflectors (3) of different structures or different types, and the brightness superposition effect of the retroreflectors can be used to improve the overall retroreflection efficiency and angle matching.
- the present invention breaks through the technical limitations of reflective equipment, has a longer reflective sight distance, and is more beneficial to motor vehicle drivers.
- the reflective sight distance can reach more than 150m, and the luminous sight distance can reach more than 500m, which can meet national and industry standards and meet various road usage conditions.
- high-quality reflective instructions can still be provided through the retroreflective body, and its reflection angle and reflective performance can achieve actual use effects.
- the inner side surface or inner wall of the upper convex body of the protective shell with relatively higher strength close to the upper opening of the accommodating cavity is matched with the outer side surface or outer wall of the top of the inner shell with a certain tolerance to form a combined structure of the upper convex body that can provide mechanical protection for the inner shell and/or the retroreflective body.
- This can not only protect the inner shell to a certain extent, making the overall structural strength higher, but also make the retroreflective body and the road spike shell more firmly combined. It can withstand high-frequency, high-load, high-speed wheel rolling and foreign body impact.
- the present invention has both the advantages of buried luminous road studs and the characteristics of reflective road studs, has a very broad application prospect, can effectively reduce road traffic accidents and improve road traffic efficiency, and can bring huge social and economic benefits.
- the protective shell (1) is a cavity-shaped protective shell of an integral structure with a receiving cavity (1q) and an upper opening (1r) (sometimes also called a window) on the top, or a cavity-shaped protective shell of an assembled structure formed by assembling at least two parts, with a receiving cavity (1q) and an upper opening (1r) on the top (formed by two or more parts assembled by fasteners).
- the top of the protective shell (1) is provided with at least two upper convex bodies (1t) (sometimes also called protrusions or ridges) whose tops are at a height H relative to the buried reference surface (acting as mechanical structures, mainly as supporting structures to bear loads and as protective structures to resist pressure, impact and other protective functions).
- the top of the protective shell (1) or/and the top of the inner shell (2) is provided with an accommodating hole groove (3d) (including a groove-type accommodating hole groove or a hole-type accommodating hole groove), the number of the accommodating hole groove (3d) is one, two or more, the accommodating hole groove (3d) is combined with a retroreflector (3), which can improve the bonding strength of the retroreflector (3) and prevent the retroreflector (3) from loosening and falling off, wherein at least one of the retroreflectors (3) in the accommodating hole groove (3d) forms a retroreflective structure in which the angle between the main direction of its retroreflected light (corresponding to the retroreflective central axis with the highest reflection efficiency, sometimes also called the main retroreflective light axis) and the buried reference plane (the elevation angle in the horizontal direction) is less than 45° (further preferably less than 30°, and further preferably less than 15°),
- the light emitting device (4) is an LED light emitting device.
- the light emitting device (4), the photovoltaic device (5), and the electronic circuit components (6) are assembled through circuit connection and packaged in the above-mentioned double shell structure in combination with the packaging glue cured molding (7) to form an underground solar light emitting reflective road stud with a side reflection function, a waterproof packaging structure, and a high-strength structure.
- the inner side surface or inner wall of the upper convex body (1t) on the protective shell (1) close to the upper opening (1r) and the outer side surface or outer wall of the top of the inner shell (2) are matched with each other in a tolerance manner to form a combined structure in which the upper convex body (1t) can provide mechanical protection for the inner shell (2) and/or the retroreflector (3); the transparent top portion (lighting portion of the photovoltaic device) of at least the part where the photovoltaic device (5) is located in the inner shell (2) is exposed from the upper opening (1r) of the protective shell (1) and is higher than the lower portion of the protective shell (1).
- the protective shell (1) is a cavity-shaped protective shell with a receiving cavity (1q) and an upper opening (1r) (sometimes also called a window).
- the light emitting device (4) is an LED light emitting device.
- the light emitting device (4), the photovoltaic device (5), and the electronic circuit components (6) are assembled through circuit connection and combined with the encapsulation glue cured molding (7) to be encapsulated in the accommodating cavity (2q) of the inner shell (2) to form a waterproof encapsulation inner shell structure (sometimes also called a waterproof encapsulation liner structure) with preliminary pressure resistance and impact resistance.
- the lower part of the inner shell (2) is buried in the accommodating cavity (1q) of the protective shell (1), and the protective shell (1) and the waterproof encapsulated inner shell structure are combined via a fastener (8) structure to form an integral reinforcement structure, thereby forming an underground solar luminous reflective road stud with a lateral reflective function, a waterproof encapsulated structure, and a high-strength structure (further resistant to pressure and impact).
- an upper convex body (1t) is provided on the top of the unopened portion near the edge of the front and rear side portions (front and rear ends) of the protective shell (1) (in the vehicle-facing direction, which can bear the brunt of the frontal impact and play a structural protection role), or/and an upper convex body (1t) is provided on the top of the unopened portion near the edge of the left and right side portions (left and right ends) of the protective shell (1) (which can serve as shoulder supports and play a structural protection role), the upper convex body (1t) of the protective shell (1) is a convex block block, or a convex section type retaining edge, or a combination of a convex block block and a convex section type retaining edge, or the upper convex body (1t) of the protective shell (1) is an upper convex body (1t) extending from low to high from its outer edge inward,
- two or more upper convex bodies (1t) are provided on the top of the front side or/and the rear side of the protective shell (1) at the position close to the edge of the unopened part, and a low position (1a) relatively low but not lower than the buried reference plane is formed between the adjacent upper convex bodies (1t); or two or more upper convex bodies (1t) are provided on the top of the left side and right side of the protective shell (1) at the position close to the edge of the unopened part, and a low position (1a) relatively low but not lower than the buried reference plane is formed between the adjacent upper convex bodies (1t); or upper convex bodies (1t) are provided on the top of the front and rear side of the protective shell (1) at the position close to the edge of the unopened part and on the top of the left and right side of the protective shell (1) at the position close to the edge of the unopened part, and upper convex bodies (1t) are provided on the top of the left and right side of the protective shell (1), and a low position (1a) relatively low but not lower
- the upper convex body (1t) of the front side (front end, corresponding to the vehicle-facing surface) or/and the rear side (rear end) of the protective shell (1) is respectively provided with a receiving hole groove (3d) opening forward or/and opening backward, and the receiving hole groove (3d) is combined with a retroreflector (3)
- the upper convex body (1t) of the left side and the right side of the protective shell (1) is respectively provided with a receiving hole groove (3d) opening leftward or opening rightward, and the receiving hole groove (3d) is combined with a retroreflector (3)
- the upper convex body (1t) of the left side and the right side of the protective shell (1) is provided with a receiving hole groove (3d) opening forward or/and opening backward, and the receiving hole groove (3d) is combined with a retroreflector (3).
- each upper convex body (1t) is provided with a receiving hole groove (3d).
- the receiving hole groove (3d) is arranged in a front-to-back position combination or/and a left-to-right position combination and is respectively combined with a retroreflector (3).
- the retroreflection efficiency can be improved by the angle matching and brightness superposition effect of the retroreflectors arranged at multiple positions, as shown in FIGS. 11, 12, and 15.
- the upper convex body (1t) on the front side of the protective shell (1) is provided with a receiving hole groove (3d) opening toward the front, and the upper convex bodies (1t) on the left and right sides of the protective shell (1) are respectively provided with hole-type receiving hole grooves (3d) opening toward the front, and the receiving hole grooves (3d) are respectively combined with retroreflective bodies (3) with the main direction of retroreflected light facing toward the front, or/and, the upper convex body (1t) on the rear side of the protective shell (1) is provided with a receiving hole groove (3d) opening toward the rear, and the upper convex bodies (1t) on the left and right sides of the protective shell (1) are respectively provided with hole-type receiving hole grooves (3d) opening toward the rear, and the receiving hole grooves (3d) are respectively combined with retroreflective bodies (3) with the main direction of retroreflected light facing toward the rear.
- the characteristics of different types of retroreflectors can be combined, and their strengths can be maximized and their weaknesses can be avoided to achieve an optimal combination configuration, so as to achieve angle matching and brightness superposition effects of multiple retroreflectors and improve the retroreflection efficiency, as shown in FIGS. 36-42.
- the upper convex body (1t) of the front side and/or the rear side of the protective shell (1) is provided with a groove-type accommodating hole (3d), and the groove-type accommodating hole (3d) is combined with a microprism-type retroreflector with an array structure composed of multiple microprisms with a reflective coating on the bottom, or a microprism-type retroreflector with an array structure composed of multiple microprisms with an air layer on the bottom, or an injection-molded microbead array combination retroreflector with a reflective bottom layer and multiple small lens units arranged in an array combination structure in an orderly manner.
- the upper convex body (1t) of the left and right sides of the protective shell (1) is provided with a hole-type accommodating hole (3d), and the hole-type accommodating hole (3d) is combined with a lens unit-type retroreflector with an optical lens structure with a spherical surface, a curved surface or a free surface, and a reflective coating on the bottom, which meets the regression reflection condition.
- At least two upper convex bodies (1t) are provided at the top of the protective shell (1) at a portion close to the edge of the unopened portion thereof, the outer edge of which is lower but not lower than the buried reference plane, the top of which is at a height H relative to the buried reference plane, and which are arranged from low to high from the outer edge inward.
- the upper convex body (1t) on the protective shell (1) is provided with a non-through type receiving hole groove (3d) with its opening facing outward or upward
- the retroreflector (3) is embedded in the receiving hole groove (3d) from the top of its opening from top to bottom or from the outside of its opening from the outside to the inside
- a glue receiving groove or a glue extrusion seam is provided between the retroreflector (3) and the bottom surface of the receiving hole groove (3d) or/and the reflector (3) and the side wall of the receiving hole groove (3d)
- a bonding layer (9) is provided (retained) in the glue receiving groove or the glue extrusion seam
- the receiving hole groove (3d) is bonded to the retroreflector (3) through the bonding layer (9)
- the above bonding layer (9) mainly functions to form a structural fixation between the retroreflector (3) and the opening top cover (1A), and can be a transparent bonding layer, a semi-transparent bonding layer or an opaque bonding layer, and the shape and thickness can be set
- a through-type receiving hole groove (3d) is provided on the upper convex body (1t) on the protective shell (1), the retroreflector (3) is embedded in the receiving hole groove (3d) from the bottom to the top from the bottom of the through opening thereof, or is embedded in the receiving hole groove (3d) from the inside to the outside from the inside of the through opening thereof, a glue receiving groove or a glue extrusion seam is provided between the reflector (3) and the side wall of the receiving hole groove (3d), a bonding layer (9) is provided in the glue receiving groove or the glue extrusion seam, and the receiving hole groove (3d) is bonded to the retroreflector (3) via the bonding layer (9).
- the accommodating hole groove (3d) of the upper convex body (1t) is composited with a retroreflective body (3) through a plastic welding structure (when the protective shell is made of an organic reinforced material).
- a fixing hole (1k) is provided in the receiving hole groove (3d) of the upper convex body (1t), a fastening screw is provided in the fixing hole (1k), and the retroreflective body (3) is arranged in the receiving hole groove (3d) above the fastening screw (particularly suitable for pre-formed reflective marking patches after shearing).
- the retroreflective body (3) is combined with the receiving hole groove (3d) of the protective shell (1) via a bonding layer (9) having a relatively high hardness, wherein the bonding layer (9) having a relatively high hardness is a hard glue-type (rigid) molded body formed by solidifying a liquid or molten glue.
- the bonding layer (9) is an adhesive layer made of a transparent material, or is an bonding layer containing a reflection enhancing material (including but not limited to silver powder or aluminum powder) for improving reflection efficiency.
- a reflection enhancing material including but not limited to silver powder or aluminum powder
- the retroreflector (3) is a lens unit-type retroreflector (including a directional lens retroreflector unit or an omnidirectional lens retroreflector unit) having an optical lens structure with a spherical surface, a curved surface or a free surface, and a reflective coating on the bottom thereof, which satisfies the regression reflection condition (preferably a double spherical cylindrical glass lens body, commonly known as a cat's eye reflective bead, with a relatively large volume of a single bead, preferably with a diameter between 8 mm and 12 mm), and its reflection angle or its shape can be designed as required, and can be cylindrical, saucer-shaped, diamond-shaped, etc., and its optical structure can include an A3-type reflective structure in the national standard GB 24725, which is embedded in the hole-type accommodating hole groove (3d) and forms a fixed structure
- the retroreflector (3) is a retroreflector with a micro-prismatic structure, which may be a micro-prismatic retroreflector (generally a plate or sheet) with an array structure composed of multiple micro-prisms with a reflective coating at the bottom, or a micro-prismatic retroreflector (generally a plate or sheet) with an array structure composed of multiple micro-prisms with an air layer at the bottom.
- Its optical structure may include an A1 type reflective structure in the national standard GB 24725, which is embedded in the groove-type accommodating hole (3d) and forms a fixed structure through an adhesive layer (9).
- the retroreflector (3) is an injection-molded microbead array combination retroreflector (small glass lens reflective beads are sometimes called glass beads, and the volume of a single bead is relatively small, preferably with a diameter between 3 mm and 5 mm) and is composed of a plurality of small glass lens reflective beads with a reflective bottom layer at the bottom, which are orderly arranged in an array combination structure.
- the optical structure thereof may include an A2 type reflective structure in the national standard GB 24725, which is embedded in the groove-type accommodating hole (3d) and forms a fixed structure through an adhesive layer (9).
- the upper convex body (1t) is provided with at least one groove-type receiving hole (3d) with an opening facing outward or upward
- the retroreflective body (3) is a plant-type retroreflective body (similar to a road reflective marking structure, including a preformed reflective marking sticker) having a plant (randomly scattered beads) structure formed by curing a plurality of glass reflective beads bonded to the surface of the adhesive layer (9) (preferably a two-component epoxy resin mixture or a two-component MMA resin mixture, or a hot-melt resin mixture), which is embedded in the groove-type receiving hole (3d) and forms a fixed structure through the adhesive layer (9).
- the plurality of accommodating holes (3d) of the upper convex body (1t) are respectively provided with retroreflective bodies (3) of the above-mentioned two or more different types of retroreflective optical structures or retroreflective forming structures.
- a groove-type accommodating hole (3d) is provided on the top edge of the inner shell (2) or on the high-low transition surface of the side portion of the top portion close to the edge, and the retroreflector (3) is a microprismatic retroreflector with an array structure composed of a plurality of microprisms with a reflective coating at the bottom or a microprismatic retroreflector with an array structure composed of a plurality of microprisms with an air layer at the bottom, which is embedded in the groove-type accommodating hole (3d) of the inner shell (2) and forms a fixed structure through the adhesive layer (9).
- a groove-type accommodating hole (3d) is provided on the top edge of the inner shell (2) or on the high-low transition surface of the side portion of the top portion close to the edge, and the retroreflector (3) is a microprism-type retroreflector having an array structure composed of a plurality of microprisms, which is composited in the groove-type accommodating hole (3d) of the inner shell (2) by ultrasonic thermoplastic welding to form a retroreflective structure with an air layer between the bottom surface of the microprism-type retroreflector and the accommodating hole.
- a groove-type accommodating hole (3d) is provided on the top edge of the inner shell (2) or on the high-low transition surface of the side portion of the top portion close to the edge, and the retroreflector (3) is an injection-molded microbead array combination retroreflector composed of a plurality of small lens units with a reflective bottom layer arranged in an orderly manner in an array combination structure, and is composited in the groove-type accommodating hole (3d) of the inner shell (2) by an ultrasonic thermoplastic welding structure.
- the plurality of accommodating holes (3d) of the inner shell (2) are respectively provided with retroreflective bodies (3) of the above-mentioned two or more different types of retroreflective optical structures or retroreflective molding structures.
- the angle ⁇ 3 between the main direction of the retroreflected light after the retroreflector (3) is combined with the receiving hole groove (3d) on the upper convex body (1t) and the buried reference plane is between 5° and 30°.
- the angle ⁇ 3 between the main direction of the retroreflected light after the retroreflector (3) is combined with the accommodating hole groove (3d) on the upper convex body (1t) and the buried reference plane is less than or equal to the unilateral range angle ⁇ 4 of the retroreflected light (that is, the angle between the incident light and the retroreflection center axis.
- the incident light with an incident angle less than the unilateral range angle ⁇ 4 of the retroreflected light can achieve effective return light reflection.
- the reflection efficiency of the incident light with an incident angle equal to the unilateral range angle ⁇ 4 of the retroreflected light can be equivalent to 25% to 50% of the reflection efficiency of the incident light along the retroreflection center axis).
- the single-side range angle ⁇ 4 of the retroreflected light of the retroreflector (3) is between 10° and 30°.
- the inclination angle ⁇ 1 of the opening of the accommodating hole groove (3d) of the upper protrusion (1t) is between 3° and 60°, wherein the inclination angle ⁇ 1 of the opening of the hole-type accommodating hole groove (3d) is between 3° and 25°, and the inclination angle ⁇ 1 of the opening of the groove-type accommodating hole groove (3d) is between 35° and 60°.
- the retroreflector (3) is a retroreflector whose main direction of retroreflected light and its normal angle or its central axis have a deflection angle ⁇ 2 (generally deflected in the horizontal direction after being coupled to the receiving hole groove), and the deflection angle ⁇ 2 is generally between 15° and 35°.
- the retroreflector (3) is a retroreflector with a self-contained deflection angle ⁇ 2, and the opening direction inclination angle ⁇ 1 of the receiving hole groove (3d) of the upper convex body (1t), the self-contained deflection angle ⁇ 2 of the retroreflector (3), the angle ⁇ 3 between the main direction of the retroreflected light after the retroreflector (3) and the upper convex body (1t) containment hole groove (3d) and the buried reference plane, and the single-side range angle ⁇ 4 of the retroreflected light of the retroreflector (3) satisfy:
- the retroreflector (3) is a retroreflector with a reflective optical structure having a larger incident angle range and/or a larger observation angle range.
- the retroreflector (3) is a lens unit type retroreflector with a spherical optical lens structure and a reflective coating on the bottom thereof, the diameter of the retroreflective lens unit is between 8 mm and 12 mm, and the main direction ⁇ 3 of the retroreflected light of the retroreflector (3) after being combined with the accommodating hole groove (3d) is approximately equal to the inclination angle ⁇ 1 of the hole groove opening of the accommodating hole groove (3d).
- the retroreflector (3) is an injection-molded microbead array combination retroreflector composed of a plurality of small glass lens reflective beads with a reflective bottom layer arranged in an orderly manner in an array combination structure, and the diameter of the small glass lens reflective beads is between 3 mm and 5 mm.
- the retroreflector (3) is a plant-type retroreflector having a plant (randomly scattered beads)-type structure bonded and solidified to the surface of the bonding layer (9) with a plurality of glass reflective beads, and the diameter of the glass reflective beads solidified on the surface of the plant is less than 3 mm.
- the top of the protective shell (1) on opposite sides is provided with upper convex bodies (1t) extending from the outer edge inward from low to high, and the upper convex bodies (1t) on the opposite sides are provided with accommodating holes (3d) with openings facing outward or upward, and the accommodating holes (3d) on the opposite sides are fixed with retroreflectors (3) through a mosaic structure and/or an adhesive layer (9), so as to form a bidirectional retroreflective structure with a main direction of lateral retroreflective light, wherein the main direction of light emitted by at least part of the light emitting devices (4) through the light emission channel and the main direction of retroreflective light of the part of the retroreflectors (3) are arranged on the same side of the road stud in the horizontal direction, and the angle ⁇ 6 between the two is less than 25°.
- the top of multiple sides (generally including the above-mentioned two opposite sides) of the protective shell (1) is provided with upper convex bodies (1t) extending from the outer edge inward from low to high at the locations close to the edges of the unopened portions, and the upper convex bodies (1t) on each side are provided with accommodating holes (3d) with openings facing outward or upward, and the accommodating holes (3d) on each side are fixed with retroreflectors (3) through interlocking structures and/or adhesive layers (9), so as to form a multi-directional retroreflective structure with a main direction of lateral retroreflected light, wherein the main direction of light emitted by at least part of the light emitting devices (4) through the above-mentioned light emission channels and the main direction of retroreflected light of the above-mentioned part of the retroreflectors (3) are arranged in the same side direction of the road stud in the horizontal direction, and the angle ⁇ 6 between the two is less than 25°.
- the light emitting portion of the inner shell (2) is provided with at least one of the optical structures of a light refraction structure, a light reflection structure, a light focusing structure, a light diffusion structure, a light angle deflection structure, and a light (optical axis) upward shifting structure.
- the inner shell (2) has an optical structure that enables the emitted light from the space above the lower area (1a) of the protective shell (1) to be emitted at an angle where the included angle between the main light emission direction and the buried reference plane is less than 30 degrees.
- the inner shell (2) has an optical structure that allows the outgoing light from the space above the lower area (1a) of the protective shell (1) to be emitted at an angle of less than 15° between the main direction of light emission and the buried reference plane, thereby making the outgoing light have a longer viewing distance, as shown in FIG. 41 .
- the inner shell (2) has an optical structure that enables the outgoing light from the space above the lower area (1a) of the protective shell (1) to be emitted at an angle of 0° between the main direction of light emission and the buried reference plane within an error range (horizontal emission), as shown in FIG8 .
- the inner shell (2) is provided with an inclined light-emitting surface (2e) (emitting surface) having a horizontal inclination angle between 25° and 60°.
- 2e inclined light-emitting surface
- the light emission center axis of the light emitted by the light emitting device (4) after passing through the optical structure on the transparent part of the inner shell (2) falls at a position between 1/3 and 2/3 of the total height of the light emitting surface (2e), so as to ensure the light emission efficiency and improve the brightness of the emitted light.
- the thickness of the transparent top of the inner shell (2) is between 7 mm and 15 mm.
- a plurality or a plurality of groups of light-emitting devices (4) are arranged in the accommodating cavity (2q) of the inner shell (2), or light-emitting devices (4) with two or more main light-emitting wavelengths (two-color or multi-color light-emitting) are arranged in the accommodating cavity (2q) of the inner shell (2), or light-emitting devices (4) with different packaging structures are arranged in the accommodating cavity (2q) of the inner shell (2), or light-emitting devices (4) with different main light-emitting directions are arranged in the accommodating cavity (2q) of the inner shell (2), or light-emitting devices (4) with different light-emitting angles are arranged in the accommodating cavity (2q) of the inner shell (2).
- the main direction of light emitted by part of the light emitting devices (4) through the light emission channel and the main direction of retroreflected light by part of the retroreflector (3) are arranged on the same side of the road stud in the horizontal direction, and the angle ⁇ 6 between the two is less than 25°.
- the main direction of light emitted by part of the light emitting devices (4) through the light emission channel and the main direction of retroreflected light by part of the retroreflector (3) are arranged on the same side of the road stud in the horizontal direction, and the angle ⁇ 6 between the two is less than 5°.
- the main direction of light emitted by part of the light emitting devices (4) through the light emission channel and the main direction of retroreflected light by part of the retroreflector (3) are arranged on the same side of the road stud in the horizontal direction and the angle ⁇ 6 between the two is 0° within the error range.
- the protective shell (1) is a cavity-shaped protective shell having an upper opening (1r) (serving as the final upper opening) assembled by a fastener (8) structure, comprising an open top cover having an upper opening (1r) in the middle or substantially middle part thereof and an open cavity-shaped lower shell having an opening facing upward and a diameter greater than that of the upper opening (1r); or the protective shell (1) is a cavity-shaped protective shell having an assembled structure, comprising an upper shell having upper and lower openings and a diameter of the lower opening greater than or equal to that of the upper opening (1r), and a lower shell or a bottom cover assembled by a fastener (8) structure.
- the protective shell (1) is a cavity-shaped protective shell having an assembled structure, which is composed of at least two arc-segment top blocks with fixing holes and a cavity-shaped lower shell with an upper opening, assembled through a fastener (8) structure;
- the inner shell (2) is a transparent shell of an integrated structure with a lower opening, or the inner shell (2) is an inner shell of a composite structure formed by assembling a transparent upper shell with a lower opening, a lower shell or a bottom cover, or the inner shell (2) is an inner shell of an assembled structure formed by assembling a transparent upper shell with a lower opening, a lower shell or a bottom cover;
- the protective shell (1) is a protective bottom shell of an assembled structure, or a protective bottom shell of a composite structure, or the protective shell (1) is a shell of an organic material injection molding structure, or a shell of a non-metallic composite material compression molding structure, or a shell of a metal die-casting molding structure, or a shell of a metal forging molding structure.
- top edge of the protective shell (1) is circular or symmetrically polygonal in top view, and the shape of the bottom or lower portion can be designed as required.
- an upper convex body (1t) is provided at a portion of the top of the protective shell (1) close to the edge of the unopened portion thereof, with a buffer surface (1h) extending from low to high from the outer edge inward, and the buffer surface (1h) of the upper convex body (1t) is an inclined surface, a folded surface or a curved surface.
- the height of the protective shell (1) below the buried reference surface is between 40 mm and 120 mm.
- the outer diameter of the protective shell (1) at the location of the buried reference surface is between 120 mm and 220 mm.
- the upper convex body (1t) is an upper convex body whose side edge transitions from low to high with an inclined surface, a folded surface or an arc surface, or the upper convex body (1t) is an upper convex body whose inner edge forms an inner wall structure from low to high with a vertical surface.
- the upper convex body (1t) is a convex block-type upper convex body, a convex segment-type upper convex body, an arc segment-type upper convex body, or a combination of two or more of the above.
- intersections of the various surfaces of the upper convex body (1t) are transitioned through curved surfaces and/or folded surfaces (to reduce damage caused by bumps).
- the upper convex body (1t) is provided with a notch (permeable to light) or a groove (permeable to water overflow) or a hole (such as a fixing screw hole) or an anti-slip structure (generally an anti-slip pattern or anti-slip protrusion).
- a height H of the top end of the upper protrusion (1t) relative to the buried reference surface is between 7 mm and 12 mm.
- the protective shell (1) is provided with a structural reinforcement auxiliary structure (e.g. a reinforcement rib or a concave-convex structure) or an assembly auxiliary structure (e.g. an assembly positioning structure or an assembly limiting structure used when assembling a product) or an installation auxiliary structure (e.g. a height positioning structure or a direction positioning structure used when burying road spikes in the road surface).
- a structural reinforcement auxiliary structure e.g. a reinforcement rib or a concave-convex structure
- an assembly auxiliary structure e.g. an assembly positioning structure or an assembly limiting structure used when assembling a product
- an installation auxiliary structure e.g. a height positioning structure or a direction positioning structure used when burying road spikes in the road surface.
- the upper edge of the protective shell (1) (where the buried reference surface is located) is provided with an extension portion (also called a pressure edge) that extends outward (horizontally), or is provided with a plurality of convex bodies (also called convex limiting support bodies) that are arranged at a certain interval and extend outward (horizontally), as shown in Figures 44 and 45, which can play a limiting role when installed on the road surface or prevent sinking after installation on the road surface.
- an extension portion also called a pressure edge
- convex bodies also called convex limiting support bodies
- the fixing hole (1k) is a sunken fixing screw hole
- the fastener (8) is a screw or a bolt.
- the inner shell (2) is a transparent injection-molded shell with a bottom opening downward, or an inner shell with a composite structure in which a transparent injection-molded shell with a bottom opening downward and a bottom cover are combined via an ultrasonic composite structure, or an inner shell with a composite structure in which a transparent injection-molded shell with a bottom opening downward and a bottom shell are combined via an ultrasonic composite structure.
- the central portion of the top of the inner shell (2) has a cross-shaped raised main structure relative to the buried reference plane.
- an anti-slip structure (generally anti-slip lines or anti-slip bumps) is provided on the top of the inner shell (2).
- the inner shell (2) is provided with a structural reinforcement auxiliary structure (such as a concave-convex structure) or an assembly auxiliary structure (such as an assembly positioning structure or an assembly limiting structure used during product assembly).
- a structural reinforcement auxiliary structure such as a concave-convex structure
- an assembly auxiliary structure such as an assembly positioning structure or an assembly limiting structure used during product assembly.
- a light emitting device (4) is provided in the accommodating cavity (2q) near the front and rear sides of the inner shell (2) or/and in the accommodating cavity (2q) near the left and right sides thereof, or a photovoltaic device (5) is provided in the middle portion of the transparent top of the inner shell (2) or below the middle portion.
- the electronic circuit component (6) is connected to a wireless module (having a signal receiving and/or transmitting function), or is connected to an intelligent control module (having a data processing function), or is connected to a sensor.
- a long afterglow luminous body (10) is also provided in the accommodation hole groove (3d) of the upper convex body (1t).
- a long afterglow light emitter (10) is provided in the fixing hole (1k) of the protective shell (1) [it can be in the redundant sunken space above the fastening screw in the fixing hole (1k), or the long afterglow light emitter (10) can be directly provided in the fixing hole (1k) without installing the fastening screw].
- a long afterglow light emitter (10) which can be excited by the light-emitting device (4) is provided below the transparent top of the inner shell (2).
- the long afterglow luminescent body (10) is a solidified mixed body of a long afterglow luminescent material and a liquid transparent medium, or the long afterglow luminescent body (10) is a long afterglow luminescent body (10) with a white adhesive layer (9), or the long afterglow luminescent body (10) is a solidified body of a transparent (liquid) encapsulating glue (7) mixed with long afterglow luminescent powder (the transparent encapsulating glue is preferably a two-component transparent epoxy resin mixture or a two-component transparent MMA resin mixture).
- a fluorescent body is provided in the fixing hole (1k) of the protective shell (1) [it can be in the redundant sunken space above the fastening screw in the fixing hole (1k), or the fluorescent body can be directly provided in the fixing hole (1k) without installing the fastening screw].
- the phosphor is a mixed solidified body of a fluorescent material and a liquid transparent medium, or the phosphor is a phosphor with a white adhesive layer (9), or the phosphor is a solidified body of a transparent encapsulating adhesive (7) mixed with a fluorescent material (the transparent encapsulating adhesive is preferably a two-component transparent epoxy resin mixture or a two-component transparent MMA resin mixture).
- a light emitting device (4) is provided in the accommodating cavity (2q) of the inner shell (2) for emitting light upward (vertically upward or obliquely upward) from the inside out through a transparent portion of the inner shell (2), so as to provide LED light emitting instructions to pedestrians and non-motor vehicle drivers.
- the transparent shell above the light emitting device (4) is provided with an optical diffusion structure, so that the LED light emission is softer and less dazzling.
- a sealing glue solidified molded body (7) is provided between the protective shell (1) and the inner shell (2), or a sealing glue solidified molded body (7) is provided between the protective shell (1) and the waterproof sealing inner shell structure, or a sealing glue solidified molded body (7) is provided between the gaps at the tolerance fitting parts, thereby forming a further secondary waterproof sealing structure or/and a reinforcing structure combined with the sealing glue, so that the inner shell (2) and the protective shell (1) can be combined into one body through the sealing glue;
- a seal or an elastomer is provided between the protective shell (1) and the inner shell (2), or a seal or an elastomer is provided between the protective shell (1) and the waterproof encapsulated inner shell structure, or a seal or an elastomer is provided between the gaps at the tolerance fitting parts, thereby forming a shock-absorbing and buffering structure, so that the inner shell (2) can be better protected;
- the top or bottom of the protective shell (1), the bottom of the inner shell (2), or the joint between the protective shell (1) and the inner shell (2) is provided with a glue injection hole, a glue injection port or a glue injection seam, or is provided with an exhaust hole.
- the protective shell (1) is a cavity-shaped protective shell of an assembled structure, comprising an open top cover (1A) provided with an upper opening (sometimes also called a window) (1r) in the middle or substantially the middle thereof, and a lower shell (1B) (serving as an underground main body) having an upwardly opening accommodating cavity (1q) with a diameter smaller than or equal to the diameter of the upward opening of the accommodating cavity (1q).
- the opening top cover (1A) is provided with a plurality of (generally not less than 4) fixing holes (1k) for assembling fasteners (8).
- the lower shell (1B) is a shell consisting of its bottom (sometimes also called bottom surface) and side surrounding parts.
- the side surrounding parts of the lower shell (1B) are provided with screw holes corresponding to the fixing holes (1k) on the open top cover (1A).
- At least the top of the inner shell (2) is made of a transparent material structure, and the central part of the top is convex to form an upper convex part, the top surface of the upper convex part is a pressure-bearing surface, and the edge of the inner shell (2) adjacent to the bottom of the upper convex part has a (edge) pressing part (generally a pressing edge part) (2t) relatively lower than the top surface, thereby forming an inner shell (integrally formed or assembled or compositely formed) with a stepped structure that is small at the top and large at the bottom (the exposed top is smaller and the lower part is larger), and a downward-opening accommodating cavity (2q) is provided below the transparent top.
- a pressing edge part generally a pressing edge part
- the opening top cover (1A) is provided with at least two upper convex bodies (1t) having lower outer edges and higher inner edges near the upper opening (1r) and higher than the buried reference plane. Generally, the outer edges of the opening top cover (1A) transition from low to high with a certain slope inward (central direction), which can play a buffering and protective role. At least one of the upper convex bodies (1t) is provided with a receiving hole groove (1d).
- a retroreflector (3) higher than the upper edge of the protective shell (1) (generally corresponding to the buried reference plane installed on the road surface) is fixed in the receiving hole groove (3d) through a chimeric structure (including an interference fit and a concave-convex structure) or/and an adhesive layer (9), forming a lateral (including lateral horizontal reflection and lateral oblique upward reflection) retroreflective structure in which the main direction of the retroreflected light is less than 30 degrees from the buried reference plane.
- the light emitting device (4) is an LED light emitting device.
- the open top cover (1A) is fixed to the top of the lower shell (1B) through the fasteners (8) via the fixing holes (1k) to form a protective bottom shell of an assembled structure with relatively large strength (including but not limited to one or more of structural strength, compressive strength, impact strength, and wear resistance), and the waterproof encapsulated inner shell structure is locked therein, wherein the upper convex portion of the inner shell (2) is engaged with the upper opening (1r) of the open top cover (1A), the higher inner side of the upper convex body (1t) is in close contact with the outer side of the upper convex portion of the inner shell (2), and the bottom surface or bottom of the open top cover (1A) is pressed onto the lower shell (1B) and the pressed portion (2t) of the inner shell (2), respectively, to form an overall reinforced structure.
- relatively large strength including but not limited to one or more of structural strength, compressive strength, impact strength, and wear resistance
- the upper convex body (1t) on the protective shell (1) is close to the inner side surface or inner side wall of the upper opening (1r) and the outer side surface or outer side wall of the top of the inner shell (2) in a tolerance matching manner to form a combined structure in which the upper convex body (1t) acts as a protective block structure or/and the upper convex body (1t) acts as an edge protection structure; at least the transparent top of the inner shell (2) where the photovoltaic device (5) is located is exposed from the upper opening (1r) of the open top cover (1A) and is higher than the lower area (1a) of the protective shell (1); the top height of the inner shell (2) is slightly lower than or approximately equal to the height H of the upper convex body (1t); and the whole is provided with a light emission channel in which at least one or at least one group of light-emitting devices (4) emit light from the inside to the outside through the optical structure on the transparent part of the inner shell (2) and the space above the lower area (1a) of the open top cover (1A); and a
- the protective shell (1) is a cavity-shaped protective shell having an accommodating cavity (1q) and an upper opening (1r) at the top thereof, wherein the upper convex body (1t) and the top of the protective shell (1) form a one-piece structure.
- the outer diameter of the portion where the upper edge of the protective shell (1) is located is greater than or equal to the outer diameter of the lower portion of the protective shell (1) [i.e., the portion where the upper edge of the protective shell (1) is located is larger and the lower portion is smaller].
- the inner shell (2) is an inner shell having at least a top portion made of a transparent material and an extension portion at the top edge to form a larger top and smaller bottom portion.
- the outer diameter of the inner shell (2) is less than or equal to the outer diameter of the portion where the upper edge of the protective shell (1) is located.
- the top surface of the transparent top portion is a pressure-bearing surface.
- a accommodating cavity (2q) opening downward is provided below the transparent top portion.
- a fixing hole for assembling a fastener (8) is provided on the extension portion of the transparent top portion of the inner shell (2).
- the protective shell (1) is provided with a plurality of fixing holes (1k) for assembling fasteners (8).
- a fixing hole for assembling a fastener (8) is provided at the edge of the transparent top of the inner shell (2) or at the edge close to the transparent top. Furthermore, an extension portion (extended edge or pressed edge portion) corresponding to the low position (1a) on the protective shell (1) is provided at the edge of the transparent top of the inner shell (2).
- the light emitting device (4) is an LED light emitting device.
- the lower part of the inner shell (2) is buried in the accommodating cavity (1q) of the protective shell (1), the extended part at the top of the inner shell (2) is pressed onto the corresponding part of the protective shell (1) from top to bottom, and the waterproof encapsulated inner shell structure is combined with the protective shell (1) through the fixing hole (1k) by means of a fastener (8) to form an integral reinforced structure.
- the inner side surface or inner side wall of the upper convex body (1t) on the protective shell (1) close to the upper opening (1r) and the outer side surface or outer side wall of the top of the inner shell (2) are matched with each other in a tolerance manner to form a combined structure in which the upper convex body (1t) acts as a protective block structure or/and the upper convex body (1t) acts as an edge protection structure, and the overall structure comprises a light emission channel in which at least one or at least one group of light emitting devices (4) emit light from the inside to the outside through the optical structure on the transparent part of the inner shell (2) and the upper space of the lower area (1a) of the protective shell (1), and a lateral light emitting structure is formed in which the main light emission direction of at least one beam of light emitted through the above-mentioned light emission channel has an angle of less than 30 degrees with the buried reference plane.
- the protective shell (1) is a cavity-shaped protective shell with an accommodating cavity (1q) and an upper opening (1r) on the top of the protective shell.
- the inner shell (2) is an inner shell having at least a top portion made of a transparent material structure and an extension portion at the top edge to form a larger top and smaller bottom portion.
- the top surface of the transparent top portion is a pressure-bearing surface.
- a accommodating cavity (2q) opening downward is provided below the transparent top portion.
- a fixing hole for assembling a fastener (8) is provided on the extension portion of the transparent top portion of the inner shell (2).
- An accommodation hole groove (3d) is provided on the top edge of the inner shell (2) or the high-low transition surface (side tilt portion or slope surface) of the side portion near the edge of the top, and a retroreflector (3) is combined in the accommodation hole groove (3d) through a plastic welding structure to form a lateral retroreflective structure in which the angle between the main direction of the retroreflected light and the buried reference plane is less than 30 degrees.
- the light emitting device (4) is an LED light emitting device.
- the lower part of the inner shell (2) is buried in the accommodating cavity (1q) of the protective shell (1), the extended part at the top of the inner shell (2) is pressed onto the corresponding part of the protective shell (1) from top to bottom, and the waterproof encapsulated inner shell structure is combined with the protective shell (1) through the fixing hole (1k) by the fastener (8) to form an integral reinforced structure.
- the inner side surface or inner side wall of the upper convex body (1t) on the protective shell (1) near the upper opening (1r) and the outer side surface or outer side wall of the top of the inner shell (2) form a combined structure in which the upper convex body (1t) acts as a protective block structure or/and the upper convex body (1t) acts as an edge protection structure in a tolerance matching manner;
- the retroreflector (3) in the accommodating hole groove (3d) on the inner shell (2) is not lower than the buried reference plane;
- the top (top) of the inner shell (2) or the top surface (top) of the retroreflector (3) has a height slightly lower than or approximately equal to the height H of the upper convex body (1t); and the whole has a light emission channel in which at least one or at least one group of light emitting devices (4) emit light from the inside to the outside through the optical structure on the transparent part of the inner shell (2) and the space above the lower area (1a) of the protective shell (1); and a lateral light emitting structure is formed in which the main
- the open top cover (1A) is a ring-shaped top cover (sometimes also called a ring cover) having an upper opening (1r) in the middle thereof, the open top cover (1A) is provided with an upper convex body (1t) extending from low to high from its outer edge inward, and a relatively (relative to the upper convex body) lower area (1a) is provided between adjacent upper convex bodies (1t), the upper convex body (1t) is provided with a receiving hole groove (3d) opening outward or upward, and a retroreflector (3) is fixed in the receiving hole groove (3d) by a mosaic structure and/or an adhesive layer (9), so as to form a retroreflective structure in which the angle between the main direction of the retroreflective light (corresponding to the retroreflective central axis with the highest reflective efficiency) and the buried reference plane is less than 30 degrees, and the structure can be referred to as shown in FIGS. 11 to 15,
- the lower shell (1B) is a protective bottom shell consisting of a bottom and its side surrounding part (generally a side wall), with an upwardly opening accommodating cavity (1q), and is composed of a ring part with a larger diameter at the upper edge and an accommodating cavity shell with a smaller diameter at the lower portion, and is larger at the top and smaller at the bottom.
- the inner edge shape of the ring part at the upper edge of the lower shell (1B) corresponds to the outer edge shape of the opening top cover (1A), and the inner edge diameter of the ring part is greater than or equal to the outer edge diameter of the opening top cover (1A) (similar to an overbite-type structure).
- the ring part at the upper edge of the lower shell (1B) and the accommodating cavity shell at the lower portion are connected by a stepped inner ring (1T).
- the side surrounding part of the lower shell (1B) is provided with a fixing hole pile (1B-z) corresponding to the fixing hole (1k) of the opening top cover (1A).
- At least the top of the inner shell (2) is made of a transparent material structure, the central part of the top is convex to form an upper convex part, the top surface of the upper convex part is a pressure-bearing surface, the edge of the inner shell (2) adjacent to the bottom of the upper convex part has a pressing part (2t) relatively lower than the top surface, thereby forming an inner shell with a stepped structure that is small at the top and large at the bottom, a accommodating cavity (2q) with an opening downward is provided below the transparent top, a light-emitting device (4) and a photovoltaic device (5) are provided below the top of the inner shell (2), and an electronic circuit component (6) is provided in the accommodating cavity (2q) of the inner shell (2).
- the waterproof encapsulated inner shell structure is embedded in the bottom surface of the accommodating cavity (1q) of the lower shell (1B) from top to bottom through tolerance fitting, the opening top cover (1A) is aligned and embedded in the upward opening of the lower shell (1B) and is fixed to the stepped inner ring (1T) of the lower shell (1B) through a fastener (8) structure to form a protective shell (1) with an assembled structure having relatively high structural strength, and the waterproof encapsulated inner shell structure is locked in the protective shell (1) to form an overall reinforced structure.
- the bottom surface or bottom of the opening top cover (1A) is respectively pressed onto the stepped inner ring (1T) of the lower shell (1B) and the pressing portion (2t) of the inner shell (2); the ring portion of the upper edge of the lower shell (1B) surrounds the outer edge of the opening top cover (1A); and the whole has a light emission channel in which at least one or at least one group of light emitting devices (4) emit light from the inside to the outside through the optical structure on the transparent part of the inner shell (2) and the upper space of the lower area (1a) of the protective shell (1); and a lateral light emission structure is formed in which the main direction of light emission of at least one beam of light emitted through the above light emission channel has an angle of less than 30 degrees with the buried reference plane.
- the open top cover (1A) is a ring-shaped top cover having an upper opening (1r) in the middle thereof, and an upper convex body (1t) extending from low to high from the outer edge thereof inwardly is provided on the open top cover (1A), forming a low area (1a) between adjacent upper convex bodies (1t), and a receiving hole groove (3d) opening outward or upward is provided on the upper convex body (1t), and a retroreflector (3) is fixed in the receiving hole groove (3d) by means of a chimeric structure and/or an adhesive layer (9), so as to form a retroreflective structure in which the angle between the main direction of the retroreflected light and the buried reference plane is less than 30°.
- the structure thereof can be referred to as shown in FIGS. 11 to 15 ,
- the lower shell (1B) is a protective bottom shell (similar to a canopy-type structure) consisting of a bottom and its side surrounding parts, with a receiving cavity (1q) opening upward, and the outer edge diameter at the upper edge of the receiving cavity (1q) is less than or equal to the outer edge diameter of the opening top cover (1A).
- the side surrounding parts of the lower shell (1B) are provided with fixing hole piles (1B-z) corresponding to the fixing holes (1k) of the opening top cover (1A).
- At least the top of the inner shell (2) is made of a transparent material structure, and the central part of the top is convex to form an upper convex part, and the top surface of the upper convex part is a pressure-bearing surface.
- the edge of the inner shell (2) adjacent to the bottom of the upper convex part has a pressing part (2t) relatively lower than its top surface, thereby forming an inner shell with a stepped structure that is small at the top and large at the bottom.
- a accommodating cavity (2q) with an opening downward is provided below the transparent top.
- a light-emitting device (4) and a photovoltaic device (5) are provided below the top of the inner shell (2).
- An electronic circuit component (6) is provided in the accommodating cavity (2q) of the inner shell (2).
- the waterproof encapsulated inner shell structure is embedded in the bottom surface of the accommodating cavity (1q) of the lower shell (1B) from top to bottom through tolerance fitting, the open top cover (1A) is pressed onto the upper edge of the lower shell (1B) and fixed through a fastener (8) structure to form a protective shell (1) of an assembled structure with relatively high structural strength, and the waterproof encapsulated inner shell structure is locked in the protective shell (1) to form an overall reinforced structure.
- the bottom surface or bottom of the opening top cover (1A) is respectively pressed onto the upper edge of the lower shell (1B) and the pressing portion (2t) of the inner shell (2), and the whole is provided with a light emission channel in which at least one or at least one group of light emitting devices (4) emit light from the inside to the outside through the optical structure on the transparent part of the inner shell (2) and the upper space of the lower area (1a) of the protective shell (1), and a lateral light emission structure is formed in which the main direction of light emission of at least one beam of light emitted through the light emission channel has an angle of less than 30 degrees with the buried reference plane.
- the outer edge of the opening top cover (1A) is generally circular or circular with line cuts or symmetrical polygonal or symmetrical polygonal with rounded corners when viewed from above.
- the opening top cover (1A) is an annular edge ring structure, and the edge portion of the annular edge ring is provided with prying structures (1A-q) (which can also serve as glue filling ports) at intervals, or the opening top cover (1A) is an opening top cover composed of two arc segments or multiple arc segments, or the opening top cover (1A) is a polygonal edge ring structure, and the edge portion of the polygonal edge ring is provided with prying structures (1A-q) at intervals.
- the opening top cover (1A) is provided with an upper convex body (1t) extending from the outer edge thereof inwardly with a buffer surface (1h) from low to high, and the buffer surface (1h) of the upper convex body (1t) is an inclined surface, a folded surface or a curved surface.
- the upper protrusion (1t) is composed of two or more upper protrusions arranged at intervals on the opening top cover (1A).
- the top view of the upper opening (1r) is similar to a quadrilateral with a screw hole recessed, or similar to a hexagon with a screw hole recessed, or similar to an octagon with a screw hole recessed, or similar to a cross with a screw hole recessed, or similar to a convex shape with a screw hole recessed, or similar to a Chinese character with a screw hole recessed.
- the upper portion or upper edge of the lower shell (1B) is generally circular in shape when viewed from above, and the shape of the lower portion of the lower shell (1B) can be designed as required.
- the outer peripheral portion of the lower shell (1B) is provided with a concave-convex structure (1j) (preferably vertical ribs), which can improve the structural strength and installation firmness of the shell.
- a downwardly convex fixing hole pile head (1A-z) is provided below the fixing hole (1k) of the opening top cover (1A)
- a fixing hole pile position (1B-w) corresponding to the fixing hole pile head (1A-z) of the opening top cover (1A) is provided on the side surrounding portion of the lower shell (1B)
- a fixing hole pile column (1B-z) supporting the fixing hole pile head (1A-z) is provided below the fixing hole pile position (1B-w).
- the open top cover (1A) and the lower shell (1B) are combined by means of a fastener (8) structure to form a protective shell (1) of an assembled structure having a relatively high structural strength, and the waterproof encapsulated inner shell structure is locked in the protective shell (1), wherein the fixing hole pile head (1A-z) of the open top cover (1A) is pressed into the fixing hole pile position (1B-w) above the fixing hole pile column (1B-z) of the lower shell (1B).
- a downwardly convex structural thickening section (1A-s) is provided below the opening top cover (1A) [preferably provided below the low area (1a) with relatively low strength, in particular at the location of the fixing hole (1k), to enhance its strength]
- a recessed section (2a) is provided on the press-fitting portion (2t) of the inner shell (2) and is opposite to the downwardly convex structural thickening section (1A-s) of the opening top cover (1A)
- a recessed section (1B-a) is provided on the stepped inner ring (1T) of the lower shell (1B) and is opposite to the downwardly convex structural thickening section (1A-s) of the opening top cover (1A).
- the opening top cover (1A) is aligned and embedded in the upward opening of the lower shell (1B) and is fixed to the stepped inner ring (1T) of the lower shell (1B) through a fastener (8) structure to form an assembled protective shell (1) with relatively high structural strength.
- the waterproof encapsulated inner shell structure is locked in the protective shell (1), wherein the downwardly convex structural thickened section (1A-s) of the opening top cover (1A) is pressed into the recessed portion (2a) of the inner shell (2) and the recessed portion (1B-a) of the lower shell (1B).
- the opening top cover (1A) is provided with a long afterglow luminescent coating, or the opening top cover (1A) is a mixed injection-molded body of a long afterglow luminescent material and a liquid or molten transparent medium.
- the opening top cover (1A) is provided with a fluorescent coating, or the opening top cover (1A) is a mixed injection-molded body of a fluorescent material and a liquid or molten transparent medium.
- a packaging glue solidified body (7) is provided between the opening top cover (1A) and the inner shell (2) (including the gap between the two), or a packaging glue solidified body (7) is provided between the opening top cover (1A) and the lower shell (1B) (including the gap between the two), or a packaging glue solidified body (7) is provided between the lower shell (1B) and the inner shell (2) (including the gap between the two), or a packaging glue solidified body (7) is provided between the opening top cover (1A) and the waterproof packaging inner shell structure (including the gap between the two), or a packaging glue solidified body (7) is provided between the lower shell (1B) and the waterproof packaging inner shell structure (including the gap between the two), or a packaging glue solidified body (7) is provided between the gaps at the tolerance fitting parts: a further secondary waterproof packaging structure or/and a reinforcement structure are formed.
- glue can be injected from the glue injection hole at the bottom of the protective shell (1) or glue can be added from the gap between the open top cover (1A) and the inner shell (2).
- the opening top cover (1A) is an annular edge ring structure, and the front and rear sides of the annular edge ring are symmetrically provided with upper convex bodies (1t) extending from low to high with a buffer surface (1h) from the outer edge to the inside, and the left and right sides of the annular edge ring are symmetrically provided with upper convex bodies (1t) extending from low to high with a buffer surface (1h) from the outer edge to the inside, respectively.
- the upper space of the low area (1a) forms light emission channels for the light emitting device (4) to emit light in both the front and rear directions.
- the inner shell (2) is provided with a light emitting device (4) that emits light along the light emission channels.
- the buffer surfaces (1h) of the upper convex bodies (1t) on the front and rear sides are provided with accommodation holes (3d).
- the accommodation holes (3d) on the front and rear sides are provided with adhesive layers (9).
- the inner shell (2) is provided with light exit channels along the light exit channels.
- a light-emitting device (4) wherein the buffer surfaces (1h) of the upper convex bodies (1t) on the front, rear, left and right sides are respectively provided with accommodating holes (3d), and the accommodating holes (3d) on the front, rear, left and right sides are respectively provided with bonding layers (9), and the accommodating holes (3d) are bonded to the retroreflective bodies (3) through the bonding layers (9) to form a lateral retroreflective structure in which the angle between the main direction of the retroreflected light and the buried reference plane is less than 30 degrees, thereby forming a bidirectional light-emitting structure that reflects light on the front, rear, left and right sides and is provided with LEDs in at least the front and rear bidirectional directions.
- the low area (1a) between the adjacent upper convex bodies (1t) is provided with fixing holes (1k) (not less than 4 in total)
- the open top cover (1A) is an annular edge ring structure
- the front and rear sides of the annular edge ring are symmetrically provided with upper convex bodies (1t) extending from low to high with a buffer surface (1h) from the outer edge to the inside
- the left and right sides of the annular edge ring are symmetrically provided with upper convex bodies (1t) extending from low to high with a buffer surface (1h) from the outer edge to the inside
- 4 low areas (1a) are provided between the adjacent upper convex bodies (1t).
- the inner shell (2) is provided with a light emitting device (4) that emits light along the above-mentioned light emission channel, and the buffer surfaces (1h) of the upper convex bodies (1t) on the left and right sides are arranged on the upper side of the inner shell (2) and the lower side (1a) on the front and rear sides of the open top cover (1A). 1h) are respectively provided with accommodating holes (3d), and adhesive layers (9) are respectively provided in the accommodating holes (3d).
- the accommodating holes (3d) are bonded and combined with the retroreflector (3) through the adhesive layer (9) to form a lateral retroreflective structure in which the angle between the main direction of the retroreflected light and the buried reference plane is less than 30 degrees, thereby forming a bidirectional light-emitting structure with left and right bidirectional reflection and LEDs respectively provided in at least the front and rear directions, wherein fixing holes (1k) are provided on the low areas (1a) on the front and rear sides of the opening top cover (1A), or/and fixing holes (1k) are provided on the upper convex bodies (1t) on the left and right sides.
- FIG1 is a schematic diagram showing the cross-sectional structure principle of a road spike having a unit-type retroreflector on the opening top cover of a protective shell of an assembled structure of the present invention, wherein the outer diameter of the opening top cover is smaller than the inner diameter of the upper edge of the lower shell (overbite type).
- FIG2 is a schematic diagram showing the cross-sectional structure of a road spike having a micro-bead array combined retro-reflective body on the opening top cover of the protective shell of the assembled structure of the present invention, wherein the outer diameter of the opening top cover is smaller than the inner diameter of the upper edge of the lower shell (overbite type).
- FIG3 is a schematic diagram showing the cross-sectional structure of a road spike having a microbead array combined retroreflector on the opening top cover of the protective shell of the assembled structure of the present invention, wherein the outer diameter of the opening top cover is greater than or equal to the outer diameter of the upper edge of the lower shell (ceiling cover type).
- FIG4 is a schematic diagram showing the cross-sectional structure principle of a road spike in which the outer diameter of the opening top cover of the protective shell of the assembled structure of the present invention is smaller than the inner diameter of the upper edge of the lower shell (overbite type), and a micro-prismatic retroreflector is provided on the opening top cover.
- FIG5 is a schematic diagram of the cross-sectional structure of a road spike of the protective shell of the integrated structure of the present invention, on which a retroreflector is provided (a lens unit type retroreflector is used as an example, and other different types of retroreflector structures can refer to the retroreflector structures of 1-4).
- FIG6 is a schematic diagram of the cross-sectional structure of a road spike of the protective shell of the integrated structure of the present invention, on which a retroreflector (a lens unit type retroreflector is taken as an example, and different types of retroreflector structures can refer to the retroreflector structures of 1-4) is provided, through its LED light source and fastening screw hole,
- a retroreflector a lens unit type retroreflector is taken as an example, and different types of retroreflector structures can refer to the retroreflector structures of 1-4
- FIG7 is a schematic diagram of the cross-sectional structure principle of a road stud having a retroreflector (taking a microbead array combined retroreflector as an example, and different types of retroreflector structures can refer to the retroreflector structures of 1-4) on the inner shell of the present invention.
- FIG8 is a schematic diagram of the three-dimensional cross-sectional structure of a road stud passing through the location of an LED light source and its optical structure principle and optical path principle,
- FIG9 is a schematic diagram of a three-dimensional cross-sectional structure of a road stud passing through the location of an LED light source of the present invention
- FIG10 is a schematic diagram of a three-dimensional cross-sectional structure of a road stud passing through the location of an LED light source of the present invention
- FIG. 11 is a schematic diagram of the three-dimensional structure of the edge ring type opening top cover and its retroreflector according to the present invention.
- FIG. 12 is a schematic diagram of the top structure of the edge ring type opening top cover and its retroreflector of the present invention.
- FIG. 13 is a schematic diagram of the bottom structure of the edge ring type opening top cover of the present invention.
- FIG. 15 is a schematic diagram of the explosion and assembly structure of the edge ring type opening top cover and its retroreflector according to the first embodiment of the present invention
- FIG. 16 is a schematic diagram of the top structure of a road stud with partial perspective and its luminous and reflective properties according to the first embodiment of the present invention.
- FIG. 17 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and light-reflecting structure according to the first embodiment of the present invention.
- FIG18 is a schematic diagram of the front (oncoming) structure of the road stud of Embodiment 1 of the present invention.
- FIG. 19 is a schematic diagram of the spike explosion and its assembly structure of the first embodiment of the present invention.
- FIG21 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and light-reflecting properties according to the second embodiment of the present invention.
- FIG22 is a schematic diagram of the front structure of a road spike according to the second embodiment of the present invention.
- FIG23 is a schematic diagram of the explosion and assembly structure of the spike of the second embodiment of the present invention.
- FIG. 24 is a schematic diagram of the top structure of a road stud with partial perspective and its luminous and reflective properties according to the third embodiment of the present invention.
- FIG25 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and reflective structure according to the third embodiment of the present invention.
- FIG26 is a schematic diagram of the front structure of a road stud according to the third embodiment of the present invention.
- FIG27 is a schematic diagram of the explosion and assembly structure of a spike according to the third embodiment of the present invention.
- FIG28 is a schematic diagram of the top structure of a road stud with partial perspective and its luminous and reflective properties according to the fourth embodiment of the present invention.
- FIG29 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and light-reflecting properties according to the fourth embodiment of the present invention.
- FIG30 is a schematic diagram of the front structure of a road spike according to a fourth embodiment of the present invention.
- FIG31 is a schematic diagram of the explosion and assembly structure of a spike according to a fourth embodiment of the present invention.
- FIG32 is a schematic diagram of the top structure of a road stud with partial perspective and its luminous and reflective properties according to Embodiment 5 of the present invention.
- FIG33 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and light-reflecting structure according to the fifth embodiment of the present invention.
- FIG34 is a schematic diagram of the front structure of a road spike according to Embodiment 5 of the present invention.
- FIG35 is a schematic diagram of the explosion and assembly structure of a spike in Embodiment 5 of the present invention.
- FIG36 is a schematic diagram of the top structure of a road stud with partial perspective and its luminous and reflective properties according to the sixth embodiment of the present invention.
- FIG37 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and light-reflecting properties according to the sixth embodiment of the present invention.
- FIG38 is a schematic diagram of the front structure of a road spike according to a sixth embodiment of the present invention.
- FIG40 is a schematic diagram of a three-dimensional cross-sectional structure of a road stud passing through the location of an LED light source according to a sixth embodiment of the present invention.
- FIG41 is a schematic diagram of a three-dimensional cross-sectional structure of a road stud passing through the location of an LED light source according to a sixth embodiment of the present invention.
- FIG42 is a schematic diagram of the three-dimensional structure of a rim-shaped opening top cover provided with an upper convex body with an accommodating hole groove according to the sixth embodiment of the present invention
- FIG43 is a schematic diagram of the explosion and assembly structure of a spike according to a sixth embodiment of the present invention.
- FIG44 is a schematic diagram of the three-dimensional structure of the lower shell of the sixth embodiment of the present invention, wherein the upper edge thereof is provided with an outer convex body extending horizontally outward.
- FIG45 is a schematic diagram of a three-dimensional structure of a road spike having an outer convex body extending horizontally outward at the upper edge of the lower shell and its light-emitting and reflective structure according to the sixth embodiment of the present invention.
- FIG46 is a schematic diagram of the top structure of a road stud with partial perspective and its luminous and reflective properties according to the seventh embodiment of the present invention.
- FIG47 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and light-reflecting properties according to the seventh embodiment of the present invention.
- FIG48 is a schematic diagram of the front structure of a road spike according to Embodiment 7 of the present invention.
- FIG49 is a schematic diagram of the explosion and assembly structure of the spike of the seventh embodiment of the present invention.
- FIG50 is a schematic diagram of the top structure of a road stud with partial perspective and its luminous and reflective properties according to the eighth embodiment of the present invention.
- FIG51 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and light-reflecting properties according to the eighth embodiment of the present invention.
- FIG52 is a schematic diagram of the front structure of a road spike according to Embodiment 8 of the present invention.
- FIG53 is a schematic diagram of a cross-sectional structure of a road spike through its LED light emitter and fastening screw hole according to the eighth embodiment of the present invention.
- FIG. 54 is a schematic diagram of the spike explosion and its assembly structure according to the eighth embodiment of the present invention.
- a buried solar-powered reflective road stud comprises a protective shell (110), an inner shell (120), a retroreflector (130), a light-emitting device (140), a photovoltaic device (150), electronic circuit components (160), a packaging glue cured molded body (170), a fastening screw (180), and an adhesive layer (190), as shown in FIGS. 11-19.
- the protective shell (110) comprises an open top cover (110A) and a lower shell (110B).
- the opening top cover (110A) is a die-cast annular aluminum alloy or stainless steel ring cover with an outer diameter of 100 mm to 160 mm, a generally circular outer edge, and an octagonal upper opening (110r) in the center that opens upward, as shown in FIGS. 11-15 .
- the front and rear sides (front and rear ends) of the annular edge ring are symmetrically provided with two upper convex bodies (110t) which transition from low to high with a buffer surface (110h) from the outer edge to the inside, serving as a protective block structure.
- liquid adhesive epoxy structural adhesive or polyurethane structural adhesive
- the left and right sides of the annular edge ring are symmetrically provided with two upper convex bodies (110t) which transition from low to high with a buffer surface (110h) from the outer edge to the inside, serving as a protective block structure.
- the receiving hole groove (130d) is respectively injected with an appropriate amount of liquid adhesive (epoxy structural adhesive or polyurethane structural adhesive).
- the adhesive is then embedded in a double spherical cylindrical glass lens unit with a diameter of about 9 mm and a length of about 10 mm to serve as a retroreflector (130).
- the retroreflector has a single-side range angle ⁇ 4 of 12° to 25°.
- a bonding layer (190) is formed to fix the retroreflector (130) and the receiving hole groove (130d) to form a structure, thereby forming a retroreflector structure with an angle ⁇ 3 of 5° to 20° between the main direction of retroreflection and the buried reference plane on the front and rear sides.
- the four forward-facing double-spherical cylindrical glass lens units form two rows each at the front and rear positions
- the four backward-facing double-spherical cylindrical glass lens units form two rows each at the front and rear positions
- the brightness superposition effect of the retroreflectors arranged at multiple points can be used to improve the retroreflection efficiency.
- a relatively low area (110a) is provided between the adjacent front, rear, left and right upper convex bodies (110t), and a through-type fixing hole (110k) is provided on the relatively low area (110a) and the left and right upper convex bodies (110t), and a downwardly convex cylindrical fixing hole pile head (110A-z) is provided below the through-type fixing hole (110k).
- the lower shell (110B) is a cast aluminum protective bottom shell with an upwardly opening accommodating cavity (110q), which is larger at the top and smaller at the bottom.
- the upper edge of the lower shell has a circular ring with an outer diameter of 110 mm to 160 mm, a thickness of 3.5 mm to 5 mm, and an outer height of 10 mm to 15 mm.
- the upper edge of the ring is connected to the side wall of the lower cavity shell by a stepped inner ring.
- the stepped inner ring is 5 mm to 10 mm wide.
- the outer contour of the lower cavity shell of the lower shell (110B) is similar to a wave ring when viewed from above.
- the lower shell (110B) The fixing hole pile heads (110A-z) corresponding to the opening top cover (110A) on the side walls of the lower cavity shell (110B) are respectively provided with fixing hole pile positions (110B-w) for accommodating the fixing hole pile heads (110A-z), and fixing hole pile columns (110B-z) for supporting the fixing hole pile heads (110A-z) are provided below the fixing hole pile positions (110B-w).
- the outer side wall of the lower shell (110B) is provided with vertical ribs (110j), which can improve the structural strength of the shell and the firmness of installation.
- the inner shell (120) is a transparent PC injection molded inner shell with a accommodating cavity opening downwards.
- the central part of the top of the inner shell (120) has a generally cross-shaped raised main structure in a top-down view, which serves as a light-emitting part and a lighting part.
- the inner shell (120) has a relatively (cross-shaped top) lower pressing part (120t) around the cross-shaped top that forms a step-shaped structure with the cross-shaped top, thereby forming an inner shell with a step-shaped structure that is smaller at the top and larger at the bottom.
- the top of the cross-shaped top has anti-slip convex particles.
- a solar photovoltaic panel serving as a photovoltaic device (150) is fixed below the center of the cross-shaped top through a card slot and a light-transmitting adhesive.
- the front side wall (120e) of the cross-shaped top and the rear side wall (120e) facing backwards are respectively sloped and face the relatively lower low position (110a) between the upper convex bodies (110t) of the front and rear sides.
- the left and right side parts of the cross-shaped top face forward and backward.
- the side walls (120e) are respectively inclined and face the relatively low position (110a) between the upper convex bodies (110t) on the front and rear sides and the upper convex bodies (110t) on the left and right sides.
- the inner top walls of the front, rear, left and right sides of the cross-shaped top are provided with V-shaped grooves, and a light board with straw hat lamp beads (with focusing lenses) welded on both sides facing forward and backward is fixed thereto by means of a slot and adhesive, serving as a light-emitting device (140).
- a light-emitting device (140) to emit light in both the front and rear directions are formed above the relatively low position (110a) facing the inner shell (120), and above the relatively low position (110a) facing the inner shell (120).
- the light-emitting device (140) has a front and rear bidirectional light-emitting indication function.
- upward-facing LEDs can be welded on the light boards on the left and right sides, thereby having an upward light-emitting indication function.
- the electronic circuit components (160) include a storage battery, a drive and control circuit, etc., which are connected to the light-emitting device (140) and the photovoltaic device (150) circuits and are sealed in the accommodating cavity of the inner shell (120) through a white two-component epoxy resin encapsulation glue curing molding (170) to form a waterproof packaging structure with preliminary pressure resistance and impact resistance.
- a rubber gasket is placed on the bottom surface of the receiving cavity (110q) of the lower shell (110B), the waterproof package inner shell structure is embedded in the receiving cavity (110q) of the lower shell (110B), the opening top cover (110A) is pressed into position on the opening of the lower shell (110B), the fastening screw (180) is screwed on, and silicone glue is dripped on the fastening screw (180) and cured to seal it as a plug, thereby securing the waterproof package.
- the inner shell structure is locked in the protective shell (110), wherein a portion of the bottom surface of the open top cover (110A) is pressed onto the stepped inner ring of the lower shell (110B), and a portion is pressed onto the pressing portion (120t) of the inner shell (120), and a fixing hole pile head (110A-z) of the open top cover (110A) is pressed onto a fixing hole pile position (110B-z) above the fixing hole pile column (110B-z) of the lower shell (110B).
- the ring portion of the upper edge of the lower shell (110B) surrounds the outer edge of the annular edge ring of the opening top cover (110A), and the inner side surface or inner side wall of the upper convex body (110t) close to the upper opening of the accommodating cavity (110q) and the outer side surface or outer side wall of the top of the inner shell (120) form a combined structure in which the upper convex body (110t) acts as a protective block structure in a tolerance matching manner.
- the opening top cover (110A) and the upper convex body (110t) thereon are made of metal material, and the inner shell (120) is made of PC plastic material, the strength of the opening top cover (110A) is greater than the strength of the inner shell (120) and also greater than the strength of the retroreflector (130), so the opening top cover (110A) and the upper convex body (110t) thereon can form a reinforced structure for protecting the inner shell (120) and the retroreflector (130), and can resist being crushed by wheels or knocked by foreign objects on the road surface.
- the buried solar-powered reflective road stud of the present invention is installed by first drilling a hole in the road surface, then embedding the road stud in the hole and fixing it in place with structural adhesive, so that the outer upper edge of the edge ring of the opening top cover (110A) is roughly flush with the installation and embedding reference surface of the road surface; when in operation, the straw hat lamp bead can emit light in both the front and rear directions through the side wall of the inner shell (120) and the upper side of the relatively low lower area (110a) directly facing it, and the double spherical cylindrical glass lens unit can reflect the light of the external vehicle light from both the front and rear sides.
- the buried solar luminous reflective road stud of the present invention has the front and rear bidirectional LED luminous function under the premise of ensuring waterproof, high pressure resistance and high impact resistance, and can also provide front and rear bidirectional reflective indication for motor vehicle drivers or pedestrians by reflecting vehicle lights through a retroreflector.
- the buried luminous road stud when it is insufficient in power and cannot emit light normally, it can also provide reflective indication through the retroreflector, and its reflective angle and reflective performance can achieve actual use effects.
- Its pressure resistance can reach more than 100kN, its reflective sight distance can reach more than 100m, and its luminous sight distance can reach more than 500m. It can be used for expressways or high-grade highways with many overloaded and heavy-loaded vehicles, and can also be used on ordinary roads or urban roads.
- a wireless module which can have a signal receiving and/or transmitting function
- an intelligent control module which can have a data processing function
- a sensor through electronic circuit components to achieve the purpose of intelligent control or multi-mode luminous, and can better adapt to the trend of intelligent development of traffic.
- a buried solar-powered reflective road stud comprises a protective shell (210), an inner shell (220), a retroreflector (230), a light-emitting device (240), a photovoltaic device (250), electronic circuit components (260), a packaging glue cured molded body (270), fastening screws (280), and an adhesive layer (290), as shown in FIGS. 20-23.
- the protective shell (210) comprises an opening top cover (210A) and a lower shell (210B).
- the opening top cover (210A) is a die-cast annular aluminum alloy or stainless steel ring cover with an outer diameter of 100 mm to 150 mm, a generally circular outer edge, and an octagonal upper opening (210r) in the center that opens upward.
- liquid adhesive epoxy structural adhesive or polyurethane structural adhesive
- An injection-molded reflective sheet having a reflective bottom layer and a plurality of small glass lens reflective beads arranged in an orderly array combination structure serves as a retroreflector (230).
- the retroreflective light of the retroreflector has a single-side range angle ⁇ 4 of 15° to 25°.
- an adhesive layer (290) is formed to fix the retroreflector (230) and the receiving hole groove (230d) to form a structure, thereby forming a retroreflective structure with an angle ⁇ 3 of 5° to 30° between the main direction of retroreflection and the buried reference plane on the front and rear sides.
- a relatively low area (210a) is provided between the adjacent front, rear, left and right upper convex bodies (210t), and a through-type fixing hole (210k) is provided on the relatively low area (210a). Furthermore, through-type fixing holes (210k) are provided on the upper convex bodies (210t) on the left and right sides, and fastening screws are provided in the through-type fixing holes (210k).
- the retroreflective body (230) is provided in the receiving hole groove (230d) above the fastening screw.
- a downwardly convex cylindrical fixing hole pile head (210A-z) is provided below the through-type fixing hole (210k).
- the lower shell (210B) is a cast aluminum protective bottom shell with an upwardly opening accommodating cavity (210q), which is larger at the top and smaller at the bottom.
- the upper edge of the lower shell has a circular ring with an outer diameter of 110 mm to 160 mm, a thickness of 4 mm to 8 mm, and an outer height of 10 mm to 15 mm.
- the upper edge of the ring is connected to the side wall of the lower cavity shell by a stepped inner ring.
- the width of the stepped inner ring is 5 mm to 12 mm.
- the outer contour of the lower cavity shell of the lower shell (210B) is similar to a wave ring when viewed from above.
- the lower shell (210B) is 10B)
- the side walls of the lower cavity shell corresponding to the fixing hole pile heads (210A-z) of the opening top cover (210A) are respectively provided with fixing hole pile positions (210B-w) for accommodating the fixing hole pile heads (210A-z), and fixing hole pile columns (210B-z) for supporting the fixing hole pile heads (210A-z) are provided below the fixing hole pile positions (210B-w).
- the outer side wall of the lower shell (210B) is provided with vertical ribs (210j), which can improve the structural strength of the shell and the firmness of installation.
- the inner shell (220) is a transparent PC injection molded inner shell with a accommodating cavity opening downward.
- the central part of the top of the inner shell (220) has a generally cross-shaped raised main structure in a top-down view, which serves as a light-emitting part and a lighting part.
- the inner shell (220) has a relatively (cross-shaped top) lower pressing part (220t) around the cross-shaped top, which forms a step-shaped structure with the cross-shaped top, thereby forming an inner shell with a step-shaped structure that is smaller at the top and larger at the bottom.
- the top of the cross-shaped top has anti-slip convex particles.
- a solar photovoltaic panel serving as a photovoltaic device (250) is fixed below the center of the cross-shaped top through a slot and a light-transmitting adhesive.
- the left and right side walls (220e) of the cross-shaped top face forward and backward, and the front and rear side walls (220e) of the left and right side walls face left and right.
- the right-facing side wall (220e) is respectively inclined in a manner to face the relatively low lower area (210a) between the upper convex bodies (210t) of the front and rear side parts and the upper convex bodies (210t) of the left and right side parts.
- the inner top walls of the front, rear, left and right side parts of the cross-shaped top are provided with V-shaped grooves, and a light board with straw hat lamp beads welded on both sides and an upward-facing patch LED welded in the center is fixed thereunder by means of a slot and adhesive to serve as a light-emitting device (240), thereby forming a light emission channel for the light-emitting device (240) to emit light in four directions, front, back, left and right, on the front, rear, left and right side parts of the inner shell (220) and above the relatively low lower area (210a) facing the inner shell (220), and having a light-emitting indication function in four directions, front, back, left and right and upward.
- the electronic circuit components (260) include a storage battery, a drive and control circuit, etc., which are connected to the light-emitting device (240) and the photovoltaic device (250) circuits and are sealed in the accommodating cavity of the inner shell (220) through a white two-component epoxy resin encapsulation glue curing molding (270) to form a waterproof packaging structure with preliminary pressure resistance and impact resistance capabilities.
- a rubber gasket is placed on the bottom surface of the receiving cavity (210q) of the lower shell (210B), the waterproof package inner shell structure is embedded in the receiving cavity (210q) of the lower shell (210B), the opening top cover (210A) is pressed into position on the opening of the lower shell (210B), the fastening screw (280) is screwed on, and silicone glue is dripped on the fastening screw (280) and cured to seal and act as a plug, thereby sealing the waterproof package.
- the inner shell structure is locked in the protective shell (210), wherein a portion of the bottom surface of the open top cover (210A) is pressed onto the stepped inner ring of the lower shell (210B), and a portion is pressed onto the pressing portion (220t) of the inner shell (220), and a fixing hole pile head (210A-z) of the open top cover (210A) is pressed onto a fixing hole pile position (210B-z) above the fixing hole pile column (210B-z) of the lower shell (210B).
- the ring portion of the upper edge of the lower shell (210B) surrounds the outer edge of the annular edge ring of the opening top cover (210A), and the inner side surface or inner side wall of the upper convex body (210t) close to the upper opening of the accommodating cavity (210q) and the outer side surface or outer side wall of the top of the inner shell (220) form a combined structure in which the upper convex body (210t) acts as a protective block structure in a tolerance matching manner.
- the opening top cover (210A) and the upper convex body (210t) thereon are made of metal material, and the inner shell (220) is made of PC plastic material, the strength of the opening top cover (210A) is greater than the strength of the inner shell (220) and also greater than the strength of the retroreflector (230), so the opening top cover (210A) and the upper convex body (210t) thereon can form a reinforced structure for protecting the inner shell (220) and the retroreflector (230), and can resist wheel rolling or collision with foreign objects on the road surface.
- the buried solar-powered luminous reflective road stud of the present invention when installed, firstly drills a hole in the road surface, then embeds the road stud in the drilled hole and fixes it in the hole by means of structural adhesive, and the outer upper edge of the edge ring of the opening top cover (210A) is roughly flush with the installation and embedding reference surface of the road surface; when working, the straw hat lamp bead can emit light in both directions forward and backward through the side wall of the inner shell (220) and the upper part of the relatively low lower area (210a) directly facing it, and the injection-molded reflective sheet composed of a plurality of small lens units with a reflective bottom layer arranged in an orderly manner in an array combination structure can reflect the light of external vehicles and reflect light in both directions forward and backward in a main direction of retroreflection at a horizontal angle of 5° to 30° upward, and the micro-prism array injection-molded structure reflective sheet with a reflective layer coated on the bottom can reflect the light of external vehicles and reflect light in both directions left and right
- the underground solar luminous reflective road stud of the present invention has the four-directional LED lighting function of front, back, left, and right under the premise of ensuring waterproof, high pressure resistance and high impact resistance, and can also provide four-directional reflective indication for motor vehicle drivers or pedestrians by reflecting vehicle lights through a retroreflector. It is suitable for road intersections, can realize multi-mode lighting and intelligent control, and can provide reflective indication through a retroreflector when the underground luminous road stud is insufficient in power and cannot emit light normally, and its reflective angle and reflective performance can achieve actual use effects.
- a buried solar-powered reflective road stud comprises a protective shell (310), an inner shell (320), a retroreflector (330), a light-emitting device (340), a photovoltaic device (350), electronic circuit components (360), a packaging glue-cured molded body (370), fastening screws (380), and an adhesive layer (390), as shown in FIGS. 24-27.
- the protective shell (310) comprises an opening top cover (310A) and a lower shell (310B).
- the opening top cover (310A) is a die-cast annular aluminum alloy or annular stainless steel ring cover with an outer diameter of 105 mm to 155 mm, a generally circular outer edge, and an octagonal upper opening (310r) in the center.
- An accommodating hole groove (330d) is provided.
- liquid adhesive epoxy structural adhesive or polyurethane structural adhesive
- a double spherical cylindrical glass lens unit is embedded to serve as a retroreflector (330).
- the retroreflective light of the retroreflector has a single-side range angle ⁇ 4 of 10° to 20°.
- a bonding layer (390) is formed to fix the retroreflector (330) and the accommodating hole groove (330d) to form a structure, thereby forming a retroreflective structure with an angle ⁇ 3 of 5° to 15° between the main direction of retroreflection and the buried reference plane on the front and rear sides.
- An appropriate amount of liquid adhesive epoxy structural adhesive or polyurethane structural adhesive
- a double spherical cylindrical glass lens unit is embedded to serve as a retroreflector (330).
- a relatively low area (310a) is provided between the adjacent front, rear, left and right upper convex bodies (310t), and a through-type fixing hole (310k) is provided on the relatively low area (310a) and the left and right upper convex bodies (310t), and a downwardly convex cylindrical fixing hole pile head (310A-z) is provided below the through-type fixing hole (310k).
- the lower shell (310B) is a cast aluminum protective bottom shell with an upwardly opening accommodating cavity (310q), which is larger at the top and smaller at the bottom.
- the upper edge of the lower shell has a circular ring with an outer diameter of 110 mm to 160 mm, a thickness of 3.5 mm to 7 mm, and an outer height of 9 mm to 14.5 mm.
- the upper edge of the ring is connected to the side wall of the lower cavity shell by a stepped inner ring.
- the stepped inner ring is 7.2 mm wide.
- the outer contour of the lower cavity shell of the lower shell (310B) is similar to a wave ring when viewed from above.
- the lower shell (310B) is 10B)
- the side walls of the lower cavity shell corresponding to the fixing hole pile heads (310A-z) of the opening top cover (310A) are respectively provided with fixing hole pile positions (310B-w) for accommodating the fixing hole pile heads (310A-z), and fixing hole pile columns (310B-z) for supporting the fixing hole pile heads (310A-z) are provided below the fixing hole pile positions (310B-w).
- the outer side wall of the lower shell (310B) is provided with vertical ribs (310j), which can improve the structural strength of the shell and the firmness of installation.
- the inner shell (320) is a transparent PC injection molded inner shell with a accommodating cavity opening downward.
- the central part of the top of the inner shell (320) has a generally cross-shaped raised main structure in a top-down view, which serves as a light-emitting part and a lighting part.
- the inner shell (320) has a relatively (cross-shaped top) lower pressing part (320t) around the cross-shaped top, which forms a step-shaped structure with the cross-shaped top, thereby forming an inner shell with a step-shaped structure that is smaller at the top and larger at the bottom.
- the top of the cross-shaped top has anti-slip convex particles.
- a solar photovoltaic panel is fixed below the center of the cross-shaped top through a slot and a light-transmitting adhesive, which serves as a photovoltaic device (350).
- the left and right side walls of the cross-shaped top facing forward and backward (3 20e) are respectively inclined in a manner to face the upper convex bodies (310t) on the front and rear sides and the relatively low lower area (310a) between the upper convex bodies (310t) on the left and right sides, and the inner top walls of the left and right sides of the cross-shaped top are provided with V-shaped grooves, and a light board with straw hat lamp beads welded on both sides facing forward and backward and a patch LED welded in the center facing upward is fixed thereunder by means of a slot and adhesive, serving as a light emitting device (340), thereby forming a light emitting channel for the light emitting device (340) to emit light in both directions forward and backward on the left and right sides of the inner shell (320) and above the relatively low lower area (
- the electronic circuit components (360) include batteries, drive and control circuits, etc., which are connected to the light-emitting device (340) and the photovoltaic device (350) circuits and are sealed in the accommodating cavity of the inner shell (320) through a white two-component epoxy resin encapsulation glue curing molded body (370) to form a waterproof packaging structure with preliminary pressure and impact resistance capabilities.
- a rubber gasket is placed on the bottom surface of the receiving cavity (310q) of the lower shell (310B), the waterproof package inner shell structure is embedded in the receiving cavity (310q) of the lower shell (310B), the opening top cover (310A) is pressed into position on the opening of the lower shell (310B), the fastening screw (380) is screwed on, and silicone glue is dripped on the fastening screw (380) and cured to seal it as a plug, thereby securing the waterproof package.
- the inner shell structure is locked in the protective shell (310), wherein a portion of the bottom surface of the open top cover (310A) is pressed onto the stepped inner ring of the lower shell (310B), and a portion is pressed onto the pressing portion (320t) of the inner shell (320), and a fixing hole pile head (310A-z) of the open top cover (310A) is pressed onto a fixing hole pile position (310B-z) above the fixing hole pile column (310B-z) of the lower shell (310B).
- the ring portion of the upper edge of the lower shell (310B) surrounds the outer edge of the annular edge ring of the opening top cover (310A), and the inner side surface or inner side wall of the upper convex body (310t) close to the upper opening of the accommodating cavity (310q) and the outer side surface or outer side wall of the top of the inner shell (320) form a combined structure in which the upper convex body (310t) acts as a protective block structure in a tolerance matching manner.
- the opening top cover (310A) and the upper convex body (310t) thereon are made of metal material, and the inner shell (320) is made of PC plastic material, the strength of the opening top cover (310A) is greater than the strength of the inner shell (320) and also greater than the strength of the retroreflector (330), so the opening top cover (310A) and the upper convex body (310t) thereon can form a reinforced structure for protecting the inner shell (320) and the retroreflector (330), and can resist being crushed by wheels or knocked by foreign objects on the road surface.
- the buried solar-powered reflective road stud of the present invention is installed by first drilling a hole in the road surface, then embedding the road stud in the hole and fixing it in place with structural adhesive, so that the outer upper edge of the edge ring of the opening top cover (310A) is roughly flush with the installation and embedding reference surface of the road surface; when in operation, the straw hat lamp bead can emit light in both the front and rear directions through the side wall of the inner shell (320) and the upper side of the relatively low lower area (310a) directly facing it, and the double spherical cylindrical glass lens unit can reflect the light of the external vehicle headlights in all directions.
- the underground solar luminous reflective road stud of the present invention has the front and rear bidirectional LED lighting function under the premise of ensuring waterproof, high pressure resistance and high impact resistance, and can also provide four-way reflective indication for motor vehicle drivers or pedestrians in front, back, left and right directions by reflecting the car light through the retroreflector.
- the retroreflector can also provide reflective indication, and its reflective angle and reflective performance can achieve practical use effects.
- a buried solar-powered luminous reflective road stud comprises a protective shell (410), an inner shell (420), a retroreflector (430), a light-emitting device (440), a photovoltaic device (450), electronic circuit components (460), a packaging glue-cured molded body (470), a fastening screw (480), a long afterglow luminous body (4100), and an adhesive layer (490), as shown in FIGS. 28-31.
- the protective shell (410) comprises an opening top cover (410A) and a lower shell (410B).
- the opening top cover (410A) is a die-cast annular aluminum alloy or stainless steel ring cover with an outer diameter of 130 mm, a generally circular outer edge, and an upper opening (410r) in the center that is open upward and similar to a wide cross.
- liquid adhesive epoxy structural adhesive or polyurethane structural adhesive
- the retroreflector The single-side range angle ⁇ 4 of the retroreflected light of the body is 12° to 25°, and the adhesive is cured to form an adhesive layer (490), and the retroreflector (430) and the accommodating hole groove (430d) are structurally fixed, thereby forming a retroreflective structure with an angle ⁇ 3 of 10° to 20° between the main direction of retroreflection and the buried reference plane on the left and right sides.
- the micro-prism array injection-molded structure reflective sheet can also be composited to the bottom plate of the accommodating hole groove (430d) through an ultrasonic heat-sealing process, and an air layer is left between the two to form a micro-prism type structure with an air layer at the bottom to serve as the retroreflector (430).
- a relatively low area (410a) is provided between the adjacent front, rear, left, and right upper convex bodies (410t), and a through-type fixing hole (410k) is provided on each of the relatively low areas (410a).
- a downwardly convex cylindrical fixing hole pile head (410A-z) is provided below the through-type fixing hole (410k).
- the lower shell (410B) is a cast aluminum protective bottom shell with an upwardly opening accommodating cavity (410q), which is larger at the top and smaller at the bottom.
- the upper edge of the lower shell has a circular ring with an outer diameter of 144 mm, a thickness of 4 mm, and an outer height of 13 mm.
- the upper edge of the ring is connected to the side wall of the lower cavity shell by a stepped inner ring.
- the stepped inner ring is 7 mm wide.
- the outer contour of the lower cavity shell of the lower shell (410B) is similar to a wave ring when viewed from above.
- the side of the lower cavity shell of the lower shell (410B) is The fixing hole pile heads (410A-z) corresponding to the opening top cover (410A) on the wall are respectively provided with fixing hole pile positions (410B-w) for accommodating the fixing hole pile heads (410A-z), and fixing hole pile columns (410B-z) for supporting the fixing hole pile heads (410A-z) are provided below the fixing hole pile positions (410B-w).
- the outer side wall of the lower shell (410B) is provided with vertical ribs (410j), which can improve the structural strength of the shell and the firmness of installation.
- the inner shell (420) is a transparent PC injection molded inner shell with a accommodating cavity opening downwards.
- the central part of the top of the inner shell (420) has a generally cross-shaped raised main structure corresponding to the cross-shaped upper opening (410r) of the open top cover (410A) in a top-down view, which serves as a light-emitting part and a lighting part.
- the inner shell (420) has a relatively (cross-shaped top) lower pressing part (420t) around the cross-shaped top that forms a step-shaped structure with the cross-shaped top, thereby forming an inner shell with a step-shaped structure that is smaller at the top and larger at the bottom.
- the top of the cross-shaped top has anti-slip convex particles.
- a solar photovoltaic panel is fixed below the center of the cross-shaped top through a slot and a light-transmitting adhesive to serve as a photovoltaic device (450).
- the left and right side walls (420e) of the cross-shaped top are sloped toward the front and rear, respectively.
- a relatively low area (410a) is formed between the upper convex body (410t) directly facing the front and rear side parts and the upper convex bodies (410t) on the left and right side parts, and a V-shaped groove is provided on the inner top wall of the left and right side parts of the cross-shaped top, and a light board with straw hat lamp beads welded on both sides and a patch LED welded upward in the center is fixed thereunder through a slot and adhesive to serve as a light-emitting device (440), and a light board with a patch LED welded upward is fixed thereunder through a slot and adhesive to serve as a light-emitting device (440), so that a light emission channel for the light-emitting device (440) to emit light in both directions is formed on the left and right side parts of the inner shell (420) and above the relatively low area (410a) directly facing therefrom, and has a front and rear bidirectional and upward LED light-emitting indication function,
- the electronic circuit components (460) include batteries, drive and control circuits, which are connected to the light-emitting device (440) and the photovoltaic device (450) circuits and are sealed in the accommodating cavity of the inner shell (420) through a white two-component epoxy resin encapsulation glue curing molding (470) to form a waterproof packaging structure with preliminary pressure and impact resistance capabilities.
- a rubber gasket is placed on the bottom surface of the receiving cavity (410q) of the lower shell (410B), the waterproof package inner shell structure is embedded in the receiving cavity (410q) of the lower shell (410B), the opening top cover (410A) is pressed into position on the opening of the lower shell (410B), the fastening screw (480) is screwed on, and silicone glue is dripped on the fastening screw (480) and cured to seal it as a plug, thereby securing the waterproof package.
- the inner shell structure is locked in the protective shell (410), wherein a portion of the bottom surface of the open top cover (410A) is pressed onto the stepped inner ring of the lower shell (410B), and a portion is pressed onto the pressing portion (420t) of the inner shell (420), and a fixing hole pile head (410A-z) of the open top cover (410A) is pressed onto a fixing hole pile position (410B-z) above the fixing hole pile column (410B-z) of the lower shell (410B).
- the ring portion of the upper edge of the lower shell (410B) surrounds the outer edge of the annular edge ring of the opening top cover (410A), and the inner side surface or inner side wall of the upper convex body (410t) close to the upper opening of the accommodating cavity (410q) and the top outer side surface or outer side wall of the inner shell (420) form a combined structure in which the upper convex body (410t) acts as a protective block structure in a tolerance matching manner.
- the opening top cover (410A) and the upper convex body (410t) thereon are made of metal, and the inner shell (420) is made of PC plastic, the strength of the opening top cover (410A) is greater than the strength of the inner shell (420) and also greater than the strength of the retroreflector (430), so the opening top cover (410A) and the upper convex body (410t) thereon can form a reinforced structure for protecting the inner shell (420) and the retroreflector (430), and can resist being crushed by wheels or knocked by foreign objects on the road surface.
- the buried solar luminous reflective road stud of the present invention is installed by first drilling a hole in the road surface, then embedding the road stud in the hole and fixing it in the hole by means of structural adhesive, and the outer upper edge of the edge ring of the opening top cover (410A) is roughly flush with the installation and embedding reference surface of the road surface; when working, the straw hat lamp bead can emit light in both directions forward and backward through the side wall of the inner shell (420) and the upper side of the relatively low lower area (410a) directly facing it, and the micro-prism array injection-molded structure reflector sheet with a reflective layer on the bottom can reflect the light of external vehicles and reflect light in both directions forward and backward in the main direction of retro-reflection at a horizontal angle of 10° to 20° upward, and the preformed long afterglow luminous sheet can provide long afterglow luminous function on both sides.
- the underground solar luminous reflective road stud of the present invention has the front and rear bidirectional LED luminous function, and can provide front and rear bidirectional reflective indication for motor vehicle drivers or pedestrians by reflecting the car light through the retroreflector, while ensuring waterproof, high pressure resistance and high impact resistance. It also has the left and right long afterglow luminous function, and the left and right long afterglow luminous bodies can be replaced with retroreflectors to realize four-way reflection.
- the underground luminous road stud when the underground luminous road stud is insufficient in power and cannot emit light normally, it can also provide reflective indication through the retroreflector and provide long afterglow luminous induction through the long afterglow luminous body, and its reflection angle and reflection performance can achieve actual use effect.
- a buried solar-powered reflective road stud comprises a protective shell (510), an inner shell (520), a retroreflector (530), a light-emitting device (540), a photovoltaic device (550), electronic circuit components (560), a packaging adhesive cured molded body (570), a fastening screw (580), an adhesive layer (590), and a long afterglow light-emitting body (5100), as shown in FIGS. 32-35.
- the protective shell (510) comprises an opening top cover (510A) and a lower shell (510B).
- the opening top cover (510A) is a die-cast annular aluminum alloy or stainless steel ring cover, or an injection-molded part of a reinforced composite material, with an outer diameter of 122 mm, a generally circular outer edge, and an upper opening (510r) in the center that opens upward and is similar to a wide cross.
- a proper amount of liquid adhesive is respectively injected into the hole-type accommodating hole grooves (530d), and then a double spherical cylindrical glass lens unit is embedded to serve as a retroreflector (530).
- a white adhesive layer (590) can be preset between the long afterglow luminous body and the bottom surface of the receiving hole groove (530d) to serve as a white reflective substrate layer to increase the long afterglow luminous performance.
- glass reflective beads similar to the road reflective marking structure
- the daylight fluorescent material may be mixed with a two-component transparent epoxy resin mixture or a two-component transparent MMA resin mixture and then dripped into the receiving holes (530d) of the left and right upper convex bodies (510t) for leveling and curing to form, thereby having fluorescent luminescence functions on the left and right sides.
- a white adhesive layer (590) may be preset between the above-mentioned fluorescent body and the bottom surface of the receiving hole (530d) to serve as a white reflective substrate layer to increase the fluorescent luminescence performance.
- glass reflective beads similar to the road reflective marking structure
- a liquid two-component epoxy resin mixture or a two-component MMA resin mixture, or a molten hot-melt resin mixture may be dripped into the receiving holes (530d) of the left and right upper convex bodies (510t) to be leveled, and while the resin mixture is completely cured, glass reflective beads (similar to the road reflective marking structure) are sprinkled on the surface to be cured and combined to form, thereby having a reflective function on the left and right sides.
- a relatively low area (510a) is respectively provided between the adjacent front, rear, left, and right upper convex bodies (510t), and a through-type fixing hole (510k) is respectively provided on the relatively low area (510a), and a downward convex cylindrical fixing hole pile head (510A-z) is provided below the through-type fixing hole (510k), and the section where the cylindrical fixing hole pile head (510A-z) is located is a downward convex structural thickening section (510A-s),
- the lower shell (510B) is a cast aluminum protective bottom shell with an upwardly opening accommodating cavity (510q), which is larger at the top and smaller at the bottom.
- the upper edge of the lower shell has a circular ring with an outer diameter of 138 mm, a thickness of 4.2 mm, and an outer height of 12.5 mm.
- the upper edge of the ring is connected to the side wall of the lower cavity shell by a stepped inner ring.
- the stepped inner ring is 7.2 mm wide.
- the outer contour of the lower cavity shell of the lower shell (510B) is similar to a wave ring when viewed from above.
- the side wall of the lower cavity shell of the lower shell (510B) has fixing hole piles corresponding to the opening top cover (510A).
- the head (510A-z) is respectively provided with a recessed portion (510B-a) of a downwardly convex structural thickened section (510A-s) for accommodating the opening top cover (510A) and a fixed hole pile position (510B-w) for accommodating the fixed hole pile head (510A-z); a fixed hole pile column (510B-z) for supporting the fixed hole pile head (510A-z) is provided below the fixed hole pile position (510B-w); and vertical ribs (510j) are provided on the outer side wall of the lower shell (510B), so as to improve the structural strength of the shell and the firmness of installation.
- the inner shell (520) is a composite structure inner shell composed of a transparent PC injection molded inner shell with a downwardly opening accommodating cavity at its upper portion and a bottom cover combined by an ultrasonic composite structure.
- the central portion of the top of the inner shell (520) has a generally cross-shaped raised main structure corresponding to the cross-shaped upper opening (510r) of the open top cover (510A) in a top-down view, which serves as a light-emitting portion and a lighting portion.
- the inner shell (520) has a relatively (cross-shaped top) lower pressing portion (520t) around the cross-shaped top that forms a step-shaped structure with the cross-shaped top, thereby forming an inner shell with a step-shaped structure that is smaller at the top and larger at the bottom.
- the top of the cross-shaped top has anti-slip convex particles.
- a solar photovoltaic panel is fixed below the center of the cross-shaped top by a slot and a light-transmitting adhesive to serve as a photovoltaic device (550).
- the left and right side walls (520e) of the cross-shaped top facing forward and backward are respectively inclined and face the upper convex bodies (510e) of the front and rear side portions.
- a V-shaped groove is provided on the inner top walls of the left and right side parts of the cross-shaped top, and a light board with straw hat lamp beads welded on both sides and a patch LED welded in the center to serve as a light-emitting device (540) is fixed below the cross-shaped top through a slot and adhesive, and a light board with a patch LED welded upward is fixed below the front and rear side parts of the cross-shaped top through a slot and adhesive to serve as a light-emitting device (540), so that a light emission channel for the light-emitting device (540) to emit light in both directions is formed above the left and right side parts of the inner shell (520) and the relatively low low position (510a) directly opposite thereto, and has a front and rear bidirectional and upward LED light-emitting indication function, and the pressing part (520t) is provided with a recessed part (520a) opposite to the downward convex structural
- the electronic circuit components (560) include batteries, drive and control circuits, etc., which are connected to the light-emitting device (540) and the photovoltaic device (550) circuits and are sealed in the accommodating cavity of the inner shell (520) through a white two-component epoxy resin encapsulation glue curing molded body (570) to form a waterproof packaging structure with preliminary pressure and impact resistance capabilities.
- a rubber gasket is placed on the bottom surface of the accommodating cavity (510q) of the lower shell (510B), the waterproof encapsulated inner shell structure is embedded in the accommodating cavity (510q) of the lower shell (510B), the opening top cover (510A) is pressed into position on the opening of the lower shell (510B), the fastening screw (580) is screwed on, and silicone glue is then dripped on the fastening screw (580) and cured to seal and act as a plug, thereby locking the waterproof encapsulated inner shell structure in the protective shell (510), wherein The bottom surface of the open top cover (510A) is partially pressed onto the stepped inner ring of the lower shell (510B), and partially pressed onto the pressed portion (520t) of the inner shell (520).
- the downwardly convex structural thickened section (510A-s) of the open top cover (510A) is pressed into the recessed portion (520a) of the inner shell (520) and the recessed portion (510B-a) of the lower shell (510B).
- the fixing hole pile head (510A-z) of the open top cover (510A) is pressed onto the lower shell (510B).
- the upper edge of the lower shell (510B) surrounds the outer edge of the annular edge ring of the opening top cover (510A), and the inner side surface or inner side wall of the upper convex body (510t) close to the upper opening of the accommodating cavity (510q) and the top outer side surface or outer side wall of the inner shell (520) are matched with tolerances to form a combined structure in which the upper convex body (510t) acts as a protective block structure.
- the opening top cover (510A) and the upper convex body (510t) thereon are made of metal, and the inner shell (520) is made of PC plastic.
- the strength of the opening top cover (510A) is greater than the strength of the inner shell (520) and also greater than the strength of the retroreflector (530). Therefore, the opening top cover (510A) and the upper convex body (510t) thereon can form a reinforced structure for protecting the inner shell (520) and the retroreflector (530), and can resist being crushed by wheels or knocked by foreign objects on the road surface.
- the opening top cover (510A) may also be an injection-molded part made of a non-metallic reinforced composite material, and the retroreflector is bonded to the receiving hole groove (530d) of the opening top cover (510A) via an adhesive layer (590) or an ultrasonic thermoplastic welding structure.
- the buried solar-powered reflective road stud of the present invention is installed by first drilling a hole in the road surface, then embedding the road stud in the hole and fixing it in the hole by means of structural adhesive, so that the outer upper edge of the edge ring of the opening top cover (510A) is roughly flush with the installation and embedding reference surface of the road surface; when in operation, the straw hat lamp bead can emit light in both the front and rear directions through the side wall of the inner shell (520) and the upper part of the relatively low lower area (510a) directly facing it, the double spherical cylindrical glass lens unit can reflect the light of external vehicle lights in both the front and rear directions, and the preformed long afterglow luminous sheet can provide long afterglow luminous function on both sides.
- the underground solar luminous reflective road stud of the present invention has the front and rear bidirectional LED luminous function, and can provide front and rear bidirectional reflective indication for motor vehicle drivers or pedestrians by reflecting the car light through the retroreflector, while ensuring waterproof, high pressure resistance and high impact resistance. It also has the left and right long afterglow luminous function, especially when the underground luminous road stud is insufficient in power and cannot emit light normally, it can also provide reflective indication through the retroreflector and provide long afterglow luminous induction through the long afterglow luminous body, and its reflection angle and reflection performance can achieve the actual use effect, and can better meet the requirements of intelligent development of road studs.
- a buried solar-powered reflective road stud comprises a protective shell (610), an inner shell (620), a retroreflector (630), a light-emitting device (640), a photovoltaic device (650), electronic circuit components (660), a packaging glue cured molded body (670), fastening screws (680), and an adhesive layer (690), as shown in FIGS. 36-45.
- the protective shell (610) comprises an opening top cover (610A) and a lower shell (610B).
- the opening top cover (610A) is a die-cast annular aluminum alloy or stainless steel ring cover with an outer diameter of 120 mm, a generally circular outer edge, and an octagonal upper opening (610r) in the center that opens upward, as shown in FIG42 .
- An appropriate amount of liquid adhesive epoxy structural adhesive or polyurethane structural adhesive
- An injection-molded reflective sheet with a plurality of small glass lens reflective beads arranged in an orderly array structure at the bottom and a reflective bottom layer serves as a retroreflector (630).
- the retroreflective light of the retroreflector has a single-side range angle ⁇ 4 of 10° to 25°.
- a bonding layer (690) is formed to fix the retroreflector (630) and the receiving hole groove (630d) to form a structure, thereby forming a retroreflective structure with an angle ⁇ 3 of 5° to 30° between the main direction of retroreflection and the buried reference surface on the front and rear sides.
- liquid adhesive epoxy bonding agent
- a double spherical cylindrical glass lens unit with a diameter of about 9 mm and a length of about 10 mm is embedded therein to serve as a retroreflector (630), wherein the retroreflected light of the retroreflector has a single-side range angle ⁇ 4 of 12° to 25°.
- a bonding layer (690) is formed to fix the retroreflector (630) and the receiving hole groove (630d) to form a structure, thereby forming a retroreflective structure with an angle ⁇ 3 of 5° to 18° between the main direction of retroreflection and the buried reference plane on the front and rear sides;
- the reflectors (630) at the front and rear sides (front and rear ends) and the reflectors (630) at the left and right sides respectively form a front and rear combination configuration to achieve a brightness superposition effect of the retroreflectors and matching of the reflection angles.
- the above-mentioned accommodating holes (630d) are a combination configuration of hole-type accommodating holes and groove-type accommodating holes, that is, groove-type accommodating holes are set on the upper convex bodies (610t) on the front and rear sides, and a plurality of small glass lens reflective beads with a reflective bottom layer at the bottom are combined in the groove-type accommodating holes to form an injection-molded reflective sheet arranged in an orderly array combination structure (a retroreflector with an array structure composed of a plurality of microprisms with a reflective coating at the bottom or a retroreflector with an array structure composed of a plurality of microprisms with an air layer at the bottom can also be used), and hole-type accommodating holes are set on the upper convex bodies (610t) on the left and right sides, and double spherical cylindrical glass lens units are combined in the hole-type accommodating holes.
- the characteristics of different types of retroreflectors can be combined to maximize their strengths and avoid their weaknesses to achieve an optimal combination configuration, so as to achieve a brightness super
- Relatively low areas (610a) (a total of 6, including the concave areas in the center of the left and right upper convex bodies) are respectively provided between the adjacent front, rear, left and right upper convex bodies (610t), and through-type fixing holes (610k) are respectively provided on the relatively low areas (610a), and downwardly convex cylindrical fixing hole pile heads (610A-z) are provided below the through-type fixing holes (610k).
- the lower shell (610B) is a cast aluminum protective bottom shell with an upwardly opening accommodating cavity (610q), which is larger at the top and smaller at the bottom.
- the upper edge of the lower shell has a circular ring with an outer diameter of 135 mm, a thickness of 4 mm, and an outer height of 12 mm.
- the upper edge of the ring is connected to the side wall of the lower cavity shell by a stepped inner ring.
- the stepped inner ring is 7 mm wide.
- the outer contour of the lower cavity shell of the lower shell (610B) is similar to a wave ring when viewed from above.
- the lower cavity shell of the lower shell (610B) is
- the fixing hole pile heads (610A-z) on the side walls corresponding to the opening top covers (610A) are respectively provided with fixing hole pile positions (610B-w) for accommodating the fixing hole pile heads (610A-z), and fixing hole pile columns (610B-z) for supporting the fixing hole pile heads (610A-z) are provided below the fixing hole pile positions (610B-w).
- the outer side wall of the lower shell (610B) is provided with vertical ribs (610j), which can improve the structural strength of the shell and the firmness of installation.
- the inner shell (620) is a transparent PC injection-molded inner shell with a downward-opening accommodating cavity, or the inner shell (620) is an inner shell of a composite structure formed by combining a transparent PC injection-molded inner shell with a downward-opening accommodating cavity and an injection-molded bottom cover at its upper portion through an ultrasonic composite structure.
- the central portion of the top of the inner shell (620) has a generally cross-shaped raised main structure in a top-down view, which serves as a light-emitting portion and a lighting portion.
- the inner shell (620) has a relatively (cross-shaped top) lower pressing portion (620t) around the cross-shaped top that forms a stepped structure with the cross-shaped top, thereby forming an inner shell with a stepped structure that is smaller at the top and larger at the bottom.
- the top of the cross-shaped top has anti-slip convex particles, and a solar photovoltaic panel is fixed to the lower portion of the center of the cross-shaped top through a slot and a light-transmitting adhesive to serve as a photovoltaic device.
- the left and right side parts of the cross-shaped top have side walls (620e) facing forward and backward respectively in a slope shape, facing the upper convex bodies (610t) of the front and rear side parts and the relatively low low position (610a) between the upper convex bodies (610t) of the left and right side parts, and the inner top walls of the left and right side parts of the cross-shaped top are provided with V-shaped grooves, and a light board with straw hat lamp beads welded on both sides facing forward and backward and a patch LED welded in the center facing upward is fixed thereunder through a slot and adhesive, thereby forming a light emission channel for the light emitting device (640) to emit light in both directions, and having a front and rear bidirectional and upward light emission indication function.
- the electronic circuit components (660) include batteries, drive and control circuits, etc., which are connected to the light-emitting device (640) and the photovoltaic device (650) circuits and are sealed in the accommodating cavity of the inner shell (620) through a white two-component epoxy resin encapsulation glue curing molding (670) to form a waterproof packaging structure with preliminary pressure and impact resistance capabilities. Its cross-section is shown in Figure 2, and its three-dimensional cross-section views are shown in Figures 39 and 40.
- a rubber gasket is placed on the bottom surface of the receiving cavity (610q) of the lower shell (610B), the waterproof package inner shell structure is embedded in the receiving cavity (610q) of the lower shell (610B), the opening top cover (610A) is aligned and pressed onto the opening of the lower shell (610B), the fastening screws (680) are screwed on, and silicone glue is dripped on the fastening screws (680) and cured to seal and act as a plug, thereby locking the waterproof package inner shell structure in the protective shell (610).
- Part of the bottom surface of the opening top cover (610A) is pressed onto the stepped inner ring of the lower shell (610B), and part of the bottom surface is pressed onto the pressing portion (620t) of the inner shell (620); the fixing hole pile head (610A-z) of the opening top cover (610A) is pressed into the fixing hole pile position (610B-w) above the fixing hole pile column (610B-z) of the lower shell (610B); the surrounding ring portion of the upper edge of the lower shell (610B) surrounds the outer edge of the annular edge ring of the opening top cover (610A); the inner side surface or inner side wall of the upper convex body (610t) close to the upper opening of the accommodating cavity (610q) is pressed onto the inner shell (610q); 20) is formed by a tolerance fit manner to form an upper convex body (610t) serving as a combined structure of a guard block structure.
- the opening top cover (610A) and the upper convex body (610t) thereon are made of metal, and the inner shell (620) is made of PC plastic, the strength of the opening top cover (610A) is greater than the strength of the inner shell (620) and also greater than the strength of the retroreflector (630), the opening top cover (610A) and the upper convex body (610t) thereon can form a reinforced structure for protecting the inner shell (620) and the retroreflector (630), and can withstand wheel rolling or collision with foreign objects on the road surface.
- epoxy glue can be dripped into the gap between the waterproof packaging inner shell structure and the protective shell (610) and cured to form a packaging glue cured molded body (670), thereby forming a secondary waterproof packaging structure.
- the opening top cover (610A) may also be an injection molded part of a non-metal reinforced composite material, and the retroreflector is bonded to the receiving hole groove (630d) of the opening top cover (610A) via an adhesive layer (690) or an ultrasonic thermoplastic welding structure.
- an outer convex body (610x) (also called an outer convex limiting support body) extending horizontally outward is provided at the upper edge of the lower shell (610B) (where the buried reference surface is located), which can play a limiting role during the pavement installation and prevent sinking after the pavement installation, as shown in Figures 44 and 45.
- the buried solar-powered reflective road stud of the present invention is installed by first drilling a hole in the road surface, then embedding the road stud in the hole and fixing it in the hole by means of structural adhesive, and the outer upper edge of the edge ring of the opening top cover (610A) is roughly flush with the installation and embedding reference surface of the road surface; when in operation, the straw hat lamp bead can emit light in both the front and rear directions through the side wall of the inner shell (620) and the upper side of the relatively low lower area (610a) directly facing it, and the injection-molded reflective sheet composed of a plurality of small lens units with a reflective bottom layer arranged in an orderly manner in an array combination structure can reflect the light of external vehicles and reflect the main direction of the front and rear directions at an elevation angle of 5° to 30° upward from the horizontal, and the double spherical cylindrical glass lens unit can reflect the light of external vehicles from both the front and rear sides.
- the buried solar luminous reflective road stud of the present invention has the front and rear bidirectional LED luminous function under the premise of ensuring waterproof, high pressure resistance and high impact resistance, and can also provide front and rear bidirectional reflective indication for motor vehicle drivers or pedestrians by reflecting vehicle lights through a retroreflector.
- the buried luminous road stud when it is insufficient in power and cannot emit light normally, it can also provide reflective indication through the retroreflector, and its reflective angle and reflective performance can achieve practical use effects.
- Its pressure resistance can reach more than 200kN, its reflective sight distance can reach more than 150m, and its luminous sight distance can reach more than 500m. It can be used on expressways or high-grade highways with many overloaded and heavy-loaded vehicles, and can also be used on ordinary roads or urban roads.
- a wireless module which can have a signal receiving and/or transmitting function
- an intelligent control module which can have a data processing function
- a sensor through electronic circuit components to achieve the purpose of intelligent control or multi-mode luminous, and can better adapt to the trend of intelligent development of traffic.
- a buried solar-powered reflective road stud comprises a protective shell (710), an inner shell (720), a retroreflector (730), a light-emitting device (740), a photovoltaic device (750), electronic circuit components (760), a packaging glue cured molded body (770), fastening screws (780), and an adhesive layer (790), as shown in FIGS. 46-49.
- the protective shell (710) is a cast aluminum protective bottom shell with a accommodating cavity (710q) opening upward, which is larger at the top and smaller at the bottom.
- the upper edge of the protective shell is rounded outward, and the center is provided with an opening similar to a wide cross facing upward.
- a hole groove (730d) is provided, wherein an appropriate amount of liquid adhesive (epoxy structural adhesive or polyurethane structural adhesive) is respectively injected into the hole-type receiving hole groove (730d), and then a double spherical cylindrical glass lens unit is embedded to serve as a retroreflector (730), wherein the retroreflected light of the retroreflector has a single-side range angle ⁇ 4 of 15° to 25°, and after the adhesive is cured, a bonding layer (790) is formed, and the retroreflector (730) is fixed to the receiving hole groove (730d), thereby forming a retroreflective structure with an angle ⁇ 3 of 5° to 20° between the main direction of retroreflection and the buried reference plane on the front and rear sides,
- liquid adhesive epoxy structural adhesive or polyurethane structural adhesive
- the left and right sides of the protective shell (710) near the upper edge are symmetrically provided with an upper convex body (710t) connected to the bottom shell, which transitions from low to high from the outer edge inward with a buffer surface (710h).
- the upper convex body (710t) is provided with an outward depression at the inner central part near the cross-shaped opening, which can form a chimeric structure with the corresponding left and right parts of the inner shell (720).
- the upper edge of the protective shell (710) is connected to the side wall of the lower cavity shell by a stepped inner ring.
- the stepped inner ring of the protective shell (710) is provided with a fixing hole (710) corresponding to the inner shell (720).
- the outer contour of the lower cavity shell is similar to a wave ring when viewed from above.
- the outer wall of the lower shell (710B) is provided with vertical ribs (710j), which can improve the structural strength of the shell and the firmness of installation.
- the inner shell (720) is a composite structure inner shell composed of a transparent PC injection-molded inner shell with a downward-opening accommodating cavity at its upper portion and a bottom cover combined by an ultrasonic composite structure.
- the central portion of the top of the inner shell (720) has a generally cross-shaped raised main structure corresponding to the cross-shaped opening of the protective shell (710) when viewed from above, which serves as a light-emitting portion and a lighting portion.
- the cross-shaped top of the inner shell (720) is surrounded by a relatively (cross-shaped top) lower pressing portion (720t) corresponding to the cross-shaped opening of the protective shell (710) and forming a stepped structure with the cross-shaped top.
- the pressing portion (720t) is provided with a fixing hole corresponding to the fixing hole (710k) on the stepped inner ring of the protective shell (710), thereby forming a shell with a stepped structure that is smaller at the top and larger at the bottom.
- a solar photovoltaic panel serving as a photovoltaic device (750) is fixed to the lower part of the center of the top through a slot and a light-transmitting adhesive.
- the side walls (720e) facing forward and backward on the left and right sides of the cross-shaped top are respectively inclined and face the relatively low low position (710a) between the upper convex bodies (710t) of the front and rear sides and the upper convex bodies (710t) of the left and right sides.
- the inner top walls of the left and right sides of the cross-shaped top are provided with V-shaped grooves, and a light board with straw hat lamp beads welded on both sides is fixed to the lower part through a slot and an adhesive to serve as a light-emitting device (740).
- a light emission channel for the light-emitting device (740) to emit light in both directions in the front and rear directions is formed on the left and right sides of the inner shell (720) and above the relatively low low position (710a) facing the same, and the light-emitting device (740) has a front and rear bidirectional LED light-emitting indication function.
- the electronic circuit components (760) include a storage battery, a drive and control circuit, etc., which are connected to the light-emitting device (740) and the photovoltaic device (750) circuits and are sealed in the accommodating cavity of the inner shell (720) through a white two-component epoxy resin encapsulation glue curing molding (770) to form a waterproof encapsulation inner shell structure with preliminary pressure resistance and impact resistance.
- a rubber gasket is placed on the bottom surface of the accommodating cavity (710q) of the protective shell (710), and the waterproof encapsulated inner shell structure is embedded in the accommodating cavity (710q) of the protective shell (710), so that the pressing portion (720t) of the inner shell (720) is pressed against the stepped inner ring of the protective shell (710), and a fastening screw (780) is screwed into the fixing hole (710k), and then silicone glue is dripped on the fastening screw (780) and cured to seal and act as a plug, thereby fixing the waterproof encapsulated inner shell structure in the protective shell (710).
- the pressing portion (720t) of the inner shell (720) is pressed onto the stepped inner ring of the protective shell (710), the upper edge of the protective shell (710) surrounds the top edge of the inner shell (720), and the inner side surface or inner side wall of the upper convex body (710t) close to the upper opening of the accommodating cavity (710q) and the outer side surface or outer side wall of the top of the inner shell (720) are matched with each other in a tolerance manner to form a combined structure in which the upper convex body (710t) acts as an edge protection structure.
- the protective shell (710) and the upper convex body (710t) thereon are made of metal, and the inner shell (720) is made of PC plastic.
- the strength of the protective shell (710) is greater than the strength of the inner shell (720) and also greater than the strength of the retroreflector (730). Therefore, the protective shell (710) and the upper convex body (710t) thereon can form a reinforced structure for protecting the inner shell (720) and the retroreflector (730), and can resist being crushed by wheels or knocked by foreign objects on the road surface.
- the buried solar-powered reflective road stud of the present invention is installed by first drilling a hole in the road surface, then embedding the road stud in the hole and fixing it in the hole by means of structural adhesive, and the outer upper edge of the protective shell (710) is roughly flush with the installation and embedding reference surface of the road surface; when in operation, the straw hat lamp bead can emit light in both the front and rear directions through the side wall of the inner shell (720) and the upper side of the relatively low lower area (710a) directly facing it, and the double spherical cylindrical glass lens unit can reflect the light of external vehicle lights in both the front and rear directions.
- the buried solar luminous reflective road stud of the present invention has the front and rear bidirectional LED lighting function under the premise of ensuring waterproof, high pressure resistance and high impact resistance, and can also provide front and rear bidirectional reflective indication for motor vehicle drivers or pedestrians by reflecting vehicle lights through a retroreflector.
- the buried luminous road stud when it is insufficient in power and cannot emit light normally, it can also provide reflective indication through the retroreflector and provide long afterglow luminous induction through the long afterglow luminous body, and its reflection angle and reflection performance can achieve actual use effect.
- a buried solar-powered reflective road stud comprises a protective shell (810), an inner shell (820), a retroreflector (830), a light-emitting device (840), a photovoltaic device (850), electronic circuit components (860), a packaging glue-cured molded body (870), fastening screws (880), and an adhesive layer (890), as shown in FIGS. 50-54.
- the protective shell (810) is a cast aluminum protective bottom shell with an upwardly opening accommodating cavity (810q), which is larger at the top and smaller at the bottom. Its upper edge is expanded outwardly in a circular shape, and an upwardly facing wide cross-shaped opening is provided in the center.
- Two relatively short upper convex bodies (810t) connected to the bottom shell are symmetrically provided at the front and rear sides of the upper edge, and transition from low to high from the outer edge to the inside with a buffer surface (810h) to serve as protective stops.
- the left and right sides of the protective shell (810) near the upper edge are symmetrically provided with a relatively high upper convex body (810t) connected to the bottom shell, which transitions from low to high from the outer edge to the inside with a buffer surface (810h) and acts as a protective retaining edge.
- liquid adhesive Epoxy structural adhesive or polyurethane structural adhesive
- the height of the top surface of the upper convex body (810t) relative to the buried reference surface [corresponding to the upper edge of the protective shell (810) after assembly] is about 8 mm.
- the upper convex body (810t) is provided with an outward depression at the inner central portion close to the cross-shaped opening, which can form a chimeric structure with the corresponding left and right portions of the inner shell (820).
- the upper edge of the protective shell (810) is connected to the side wall of the lower cavity shell by a stepped inner ring.
- the stepped inner ring of the protective shell (810) is provided with a fixing hole (810) corresponding to the inner shell (820).
- the outer contour of the lower cavity shell is similar to a wave ring when viewed from above.
- the outer wall of the lower shell (810B) is provided with vertical ribs (810j), which can improve the structural strength of the shell and the firmness of installation.
- the inner shell (820) is a composite structure inner shell composed of a transparent PC injection-molded inner shell with a downward-opening accommodating cavity at its upper part and a bottom cover combined by an ultrasonic composite structure.
- the central part of the top of the inner shell (820) has a generally cross-shaped raised main structure corresponding to the cross-shaped opening of the protective shell (810) in a top view, which serves as a light-emitting part and a lighting part.
- the cross-shaped top of the inner shell (820) is surrounded by a relatively (cross-shaped top) lower pressing part (820t) corresponding to the cross-shaped opening of the protective shell (810) and forming a stepped structure with the cross-shaped top.
- the pressing part (820t) is provided with a fixing hole corresponding to the fixing hole (810k) on the stepped inner ring of the protective shell (810), thereby forming a shell with a stepped structure that is smaller at the top and larger at the bottom.
- the lower part of the center of the cross-shaped top is provided with a slot and A solar photovoltaic panel is fixed with light-transmitting adhesive to serve as a photovoltaic device (850).
- the retroreflector has a single-side range angle ⁇ 4 of about 20°.
- the side walls (820e) facing forward and backward on the left and right sides of the cross-shaped top are respectively inclined and face the upper convex bodies (810t) on the front and rear sides and the relatively low low position (810a) between the upper convex bodies (810t) on the left and right sides.
- the inner top walls of the left and right sides of the cross-shaped top are provided with V-shaped grooves, and a light board with straw hat lamp beads welded on both sides is fixed thereunder by means of a slot and adhesive to serve as a light emitting device (840), thereby forming a light emission channel for the light emitting device (840) to emit light in both the front and rear directions on the left and right sides of the inner shell (820) and above the relatively low low position (810a) facing the same, and having a front and rear bidirectional LED light emitting indication function.
- the electronic circuit components (860) include batteries, drive and control circuits, etc., which are connected to the light-emitting device (840) and the photovoltaic device (850) circuits and are sealed in the accommodating cavity of the inner shell (820) through a white two-component epoxy resin encapsulation glue curing molding (870) to form a waterproof encapsulation inner shell structure with preliminary pressure and impact resistance.
- a rubber gasket is placed on the bottom surface of the accommodating cavity (810q) of the protective shell (810), and the waterproof encapsulated inner shell structure is embedded in the accommodating cavity (810q) of the protective shell (810), so that the pressing portion (820t) of the inner shell (820) is pressed against the stepped inner ring of the protective shell (810), and a fastening screw (880) is screwed into the fixing hole (810k), and then silicone glue is dripped on the fastening screw (880) and cured to seal and act as a plug, thereby fixing the waterproof encapsulated inner shell structure in the protective shell (810).
- the pressing portion (820t) of the inner shell (820) is pressed onto the stepped inner ring of the protective shell (810), the upper edge of the protective shell (810) surrounds the top edge of the inner shell (820), and the inner side surface or inner side wall of the upper convex body (810t) close to the upper opening of the accommodating cavity (810q) and the outer side surface or outer side wall of the top of the inner shell (820) are matched with the tolerance to form a combined structure in which the upper convex body (810t) acts as a protective block structure (front and rear sides) and an edge protection structure (left and right sides).
- the protective shell (810) and the upper convex body (810t) thereon are made of metal, and the inner shell (820) is made of PC plastic, the strength of the protective shell (810) is greater than that of the inner shell (820), so the protective shell (810) and the upper convex body (810t) thereon can form a reinforcing structure for the inner shell (820) to protect it, and can resist wheel rolling or collision with foreign objects on the road surface.
- the buried solar-powered reflective road stud of the present invention is installed by first drilling a hole in the road surface, then embedding the road stud in the hole and fixing it in the hole by means of structural adhesive, and the outer upper edge of the protective shell (810) is roughly flush with the installation and embedding reference surface of the road surface; when working, the straw hat lamp bead can emit light in both the front and rear directions through the side wall of the inner shell (820) and the upper side of the relatively low lower area (810a) directly facing it, and the injection-molded reflective sheet with a plurality of small glass lens reflective beads with a reflective bottom layer arranged in an orderly manner in an array combination structure can reflect the front and rear bidirectional light of the external vehicle lights, and the double spherical cylindrical glass lens unit can reflect the front and rear two-sided light of the external vehicle lights.
- the buried solar luminous reflective road stud of the present invention has the front and rear bidirectional LED lighting function under the premise of ensuring waterproof, high pressure resistance and high impact resistance, and can also provide front and rear bidirectional reflective indication for motor vehicle drivers or pedestrians by reflecting vehicle lights through a retroreflector.
- the buried luminous road stud when it is insufficient in power and cannot emit light normally, it can also provide reflective indication through the retroreflector and provide long afterglow luminous induction through the long afterglow luminous body, and its reflection angle and reflection performance can achieve actual use effect.
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Abstract
Description
本发明涉及交通安全器材领域,具体涉及一种用于道路视线诱导的具有发光反光功能的地埋式道钉。The invention relates to the field of traffic safety equipment, and in particular to an underground road stud with luminous and reflective functions for road sight guidance.
太阳能道钉又叫太阳能突起路标或者太阳能地灯,主要安装在道路路面,具有白天太阳能储电、晚上太阳能供电给发光器件发光的功能,可对机动车驾驶员和行人起视觉诱导或提示作用,也可以充当路面辅助照明器材。Solar road studs, also known as solar raised road signs or solar ground lights, are mainly installed on road surfaces. They store solar energy during the day and supply solar power to light-emitting devices at night. They can provide visual guidance or prompts to motor vehicle drivers and pedestrians, and can also serve as auxiliary road lighting equipment.
现有的太阳能发光道钉以凸起式道钉为主,具有发光效果,可兼具反光(逆反射)功能,但由于其主体凸出路面,易因来往车辆冲击和碾压而发生损坏,故障率高,使用路段受到很大局限。Existing solar luminous road studs are mainly raised road studs, which have luminous effects and can also have reflective (retro-reflective) functions. However, since their main bodies protrude from the road surface, they are easily damaged by the impact and crushing of passing vehicles, have a high failure rate, and are greatly limited in the sections where they can be used.
故有人提出了一种地埋式太阳能发光道钉,安装时其地埋基准面以下的主体部分埋入路面,地埋基准面以上的顶面外露且与道路路面平齐或略高于道路路面,具有侧向发光功能,也不易被来往车辆冲击和碾压而发生损坏,而且在北方地区冬季可以耐受铲雪车的磕碰,受到市场的欢迎。但现有结构由于道钉主体埋在地面下,虽然抗压抗冲击能力得到了大幅度提高,却也因此丧失了反光性能。Therefore, someone proposed an underground solar luminous road stud. When installed, the main part below the underground reference surface is buried in the road surface, and the top surface above the underground reference surface is exposed and flush with or slightly higher than the road surface. It has a side-lighting function and is not easily damaged by the impact and crushing of passing vehicles. In addition, it can withstand the bumps of snowplows in the northern winter, and is popular in the market. However, the existing structure has a road stud body buried in the ground, and although the pressure and impact resistance are greatly improved, it also loses the reflective performance.
为此,早些年有人在地埋式道钉的外表面粘贴反光膜试图达到反光目的,但由于现有产品的结构所限,造成由于逆反射光主方向过度偏向竖向方向,反光角度难以与机动车灯光及驾驶员视线相匹配,甚至在车辆行进方向(地面水平方向)几乎没有逆反射功能,对机动车驾驶员起不到应有的效果;而且由于车轮碾压等原因反光膜极易脱落,特别在车流量大、车速快、超载超重车辆多的路段,几天就脱落了,此类方式的尝试以失败告终。For this reason, some people have tried to achieve the purpose of reflection by sticking reflective film on the outer surface of buried road studs in the early years. However, due to the structural limitations of existing products, the main direction of the retroreflected light is excessively biased towards the vertical direction, and the reflection angle is difficult to match with the motor vehicle lights and the driver's line of sight. There is even almost no retroreflective function in the direction of vehicle travel (horizontal direction of the ground), which does not have the desired effect on the motor vehicle driver. In addition, the reflective film is very easy to fall off due to reasons such as wheel rolling, especially on roads with heavy traffic, fast speed, and many overloaded and overweight vehicles. It will fall off in a few days. Attempts of this type have ended in failure.
也曾有人在地埋式道钉主体的透明壳体内粘贴反光膜试图达到反光目的,该结构虽然解决了反光膜脱落的风险,但会影响发光器件的发光效果,而且由于反光膜反射时须穿过透明壳体等介质,光能损失大,反光效率低,且逆反射光主方向易发生偏转,反光视距仅有几米,已失去意义,对于车行驾驶员方向的反光效果微乎其微,此类方式的尝试也以失败告终。Some people have also tried to achieve the purpose of reflection by sticking reflective film inside the transparent shell of the buried road stud body. Although this structure solves the risk of the reflective film falling off, it will affect the luminous effect of the light-emitting device. In addition, since the reflective film must pass through the transparent shell and other media when reflecting, the light energy loss is large, the reflection efficiency is low, and the main direction of the retroreflected light is easily deflected. The reflection sight distance is only a few meters, which has lost its meaning. The reflective effect in the direction of the driver is minimal, and attempts of this type have also ended in failure.
而且,太阳能发光道钉应用在阴雨天气较多的季节(如江南梅雨季节)容易因充电不足而影响发光效果,或因电池等电子电路元器件损坏导致无法发光,则现有太阳能发光道钉在这种情况下功能缺失,起不到任何应有的效果。随着交通器材的智能化发展,地埋式太阳能发光道钉需植入传感器或无线通信模块等电子元器件,有时需保证24小时待机工作状态,因此容易造成电量不足,也会使地埋道钉无法发挥应有的功能。因此,反光功能的必要性显得尤为突出。Moreover, when solar luminous road studs are used in seasons with more rainy weather (such as the plum rain season in the south of the Yangtze River), they are easily affected by insufficient charging, or they cannot emit light due to damage to electronic circuit components such as batteries. In this case, the existing solar luminous road studs are functionally deficient and cannot achieve any desired effect. With the development of intelligent transportation equipment, underground solar luminous road studs need to be implanted with electronic components such as sensors or wireless communication modules, and sometimes they need to ensure 24-hour standby working status, which can easily cause insufficient power and make the underground road studs unable to perform their due functions. Therefore, the necessity of the reflective function is particularly prominent.
近几年随着道路交通安全意识的提高,太阳能地埋道钉作为应用广泛的交安产品,其需求不断扩大,其制造技术也在不断提高,特别是智能道钉发展迅猛;但至今国内外一直未见有关具有逆反射功能的太阳能地埋道钉的技术进展和相关报道,网上也未能搜索到相关资料,行业内也未见此类产品的应用。In recent years, with the improvement of road traffic safety awareness, the demand for solar buried road studs, as a widely used traffic safety product, has been continuously expanding, and its manufacturing technology has been continuously improving, especially the rapid development of intelligent road studs; but so far, there has been no technical progress and related reports on solar buried road studs with retro-reflective function at home and abroad, and no relevant information has been found on the Internet, and no application of such products has been seen in the industry.
综上所述,如何保证地埋式太阳能发光道钉在上述特定情况下依然具有一定的反光指示功能,能耐受车轮碾压、异物冲击,能适应车流量不断增大、重载超载车辆日益增多的发展趋势,并能更好地适应智能化的发展需求,成为业内亟待解决的难题。In summary, how to ensure that the underground solar luminous road studs still have a certain reflective indication function under the above-mentioned specific circumstances, can withstand wheel crushing and foreign object impact, can adapt to the development trend of increasing traffic volume and increasing number of heavy-loaded and overloaded vehicles, and can better adapt to the development needs of intelligence has become a difficult problem that needs to be solved urgently in the industry.
针对现有产品的缺点,本发明要解决的技术问题在于提供一种可具有优越的逆反射性能和发光性能的、带有高强度结构(高抗压高抗冲击的加强结构)和防水封装结构的地埋式太阳能发光反光道钉。In view of the shortcomings of existing products, the technical problem to be solved by the present invention is to provide an underground solar luminous reflective road stud with excellent retroreflective and luminous properties, a high-strength structure (a reinforced structure with high pressure resistance and high impact resistance) and a waterproof packaging structure.
作为交通安全领域使用的户外特种光电器具,属于本行业制造难度最大的产品,其集成了多种元器件,结构复杂,不仅使用环境极其恶劣且复杂多变,并受多种标准的制约和诸多条件的限制,且其中诸多参数是相互制约的。As outdoor special optoelectronic equipment used in the field of traffic safety, it is the most difficult product to manufacture in the industry. It integrates multiple components and has a complex structure. Not only is the operating environment extremely harsh and complex, but it is also subject to multiple standards and restrictions, and many parameters are mutually restricted.
本发明在此前提条件下,创新了地埋式太阳能发光反光道钉的产品结构和装配方法、力学结构、封装结构、光学结构和光路设计,并结合不同类型的逆反射体件的特性,设计独特的成型结构和结合方式,并通过大量的计算机仿真模拟和理论计算,结合力学模型试验,以达到最优设计目的,特别是在有限尺寸(主要指其地埋基准面以上部分的高度受限制)和受限空间(主要指体积受限)范围内解决了物理结构与光学角度匹配的难题,侧向逆反射角度可小于45°,设计更加灵活。特别通过下述创新手段来提升总体反光性能:Under this premise, the present invention innovates the product structure and assembly method, mechanical structure, packaging structure, optical structure and optical path design of the buried solar luminous reflective road stud, and combines the characteristics of different types of retro-reflective parts to design a unique molding structure and combination method, and through a large number of computer simulations and theoretical calculations, combined with mechanical model tests, to achieve the optimal design purpose, especially in the limited size (mainly refers to the height of the part above the buried reference surface is limited) and limited space (mainly refers to the limited volume) to solve the problem of matching physical structure and optical angle, the lateral retro-reflection angle can be less than 45°, and the design is more flexible. In particular, the overall reflective performance is improved through the following innovative means:
通过顶部的带有孔槽开口朝向倾角θ1的容置孔槽(3d)结合自带有朝水平方向偏射的偏射角θ2的逆反射体(3),并通过θ1与θ2的角度补偿θ1-θ2=θ3,使逆反射体(3)与上凸体(1t)上容置孔槽(3d)结合后的逆反射光主方向与地埋基准面的夹角θ3减小,沿水平方向的反光效率(有时也叫逆反射效率,其对应发光强度系数)可得到有效保障,特别与地面成小角度逆反射结构的偏向水平方向(侧向)反光更有优势;By combining the accommodating hole slot (3d) with the hole slot opening at the top and the inclination angle θ1 with the retroreflector (3) with the deflection angle θ2 deflected in the horizontal direction, and by the angle compensation θ1-θ2=θ3 between θ1 and θ2, the angle θ3 between the main direction of the retroreflected light after the retroreflector (3) and the accommodating hole slot (3d) on the upper convex body (1t) and the buried reference plane is reduced, and the reflection efficiency in the horizontal direction (sometimes also called the retroreflection efficiency, which corresponds to the luminous intensity coefficient) can be effectively guaranteed, especially the retroreflection structure at a small angle to the ground has more advantages in reflecting light in the horizontal direction (sideways);
创造性地通过多个逆反射体的多点位分布式配置或点面结合分布式配置或不同种类的逆反射体的组合配置(双重或多重配置),形成反光角度(包括逆反射光主方向和逆反射光范围角,逆反射光主方向有时也叫反光主轴,对应发光强度系数最大值所在方向,逆反射光范围角对应车灯入射角)匹配和角度补偿,并且通过多个逆反射体的反光亮度的叠加以总体提高逆反射效率,Creatively through the multi-point distributed configuration of multiple retroreflectors or the point-surface combined distributed configuration or the combination configuration of different types of retroreflectors (double or multiple configurations), the reflection angle (including the main direction of the retroreflected light and the retroreflected light range angle, the main direction of the retroreflected light is sometimes also called the reflection main axis, corresponding to the direction of the maximum value of the luminous intensity coefficient, the retroreflected light range angle corresponds to the incident angle of the headlight) matching and angle compensation are formed, and the overall retroreflection efficiency is improved by superposition of the reflection brightness of multiple retroreflectors.
其中,可通过前后位组合设置或/和左右位组合设置的逆反射体的亮度叠加效果以提高总体逆反射效率和角度匹配,Among them, the overall retroreflection efficiency and angle matching can be improved by the brightness superposition effect of the retroreflectors arranged in a front-to-back combination or/and a left-to-right combination.
可通过孔洞型容置孔槽和凹槽型容置孔槽的组合配置并分别结合有不同结构或不同类型的逆反射体(3),并利用逆反射体的亮度叠加效果以提高总体逆反射效率和角度匹配。The hole-type accommodating hole groove and the groove-type accommodating hole groove can be configured in combination and respectively combined with retroreflectors (3) of different structures or different types, and the brightness superposition effect of the retroreflectors can be used to improve the overall retroreflection efficiency and angle matching.
本发明突破了反光器材的技术限制,反光视距更远,更有利于机动车驾驶员,在保证防水、抗压、抗冲击性能等地埋式道钉优点的前提下,不仅可保证原有发光器件的发光性能,甚至可进一步提升发光性能,完美实现了反光角度和发光角度、反光效率和发光亮度等参数的匹配,解决了一直困扰了本行业多年的难题,还可以最大限度地发挥逆反射体件的反光性能,可利用逆反射体反射车灯光为机动车驾驶员或行人提供反光指示,其反光视距可达150m以上,发光视距可达500m以上,可符合国家和行业标准,满足各种道路使用状况,特别在上述充电不足或电量耗尽的特定情况下依然能通过逆反射体提供高质量的反光指示,并使其反光角度和反光性能能达到实际使用效果。The present invention breaks through the technical limitations of reflective equipment, has a longer reflective sight distance, and is more beneficial to motor vehicle drivers. Under the premise of ensuring the advantages of underground road studs such as waterproof, pressure resistance, and impact resistance, it can not only ensure the luminous performance of the original light-emitting device, but even further improve the luminous performance, perfectly achieve the matching of parameters such as reflection angle and luminous angle, reflection efficiency and luminous brightness, and solve the problem that has been plaguing the industry for many years. It can also maximize the reflective performance of the retroreflective body, and can use the retroreflective body to reflect car lights to provide reflective instructions for motor vehicle drivers or pedestrians. The reflective sight distance can reach more than 150m, and the luminous sight distance can reach more than 500m, which can meet national and industry standards and meet various road usage conditions. In particular, in the above-mentioned specific situation of insufficient charging or exhaustion of power, high-quality reflective instructions can still be provided through the retroreflective body, and its reflection angle and reflective performance can achieve actual use effects.
而且,通过强度相对更高的保护壳体的上凸体的靠近容置腔上开口的内侧面或内侧壁与内壳的顶部外侧面或外侧壁以一定公差配合形成上凸体可对内壳或/和逆反射体的力学保护的组合结构,既可对内壳起一定的保护作用,使整体结构强度更高,又可使逆反射体和道钉壳体结合牢度更高,可耐受高频次、高重载、高速度的车轮碾压和异物冲击,经过力学测试,其抗压性能可大于100kN,甚至可达300kN以上,可满足国家GB19813和GB24725等标准,使用寿命更长,可适用于车流量大、车速快、超载超重车辆多的路段,尤其可避免北方地区冬季铲雪车误铲,填补了市场空白,极大地扩展了产品的使用领域和应用范围。Moreover, the inner side surface or inner wall of the upper convex body of the protective shell with relatively higher strength close to the upper opening of the accommodating cavity is matched with the outer side surface or outer wall of the top of the inner shell with a certain tolerance to form a combined structure of the upper convex body that can provide mechanical protection for the inner shell and/or the retroreflective body. This can not only protect the inner shell to a certain extent, making the overall structural strength higher, but also make the retroreflective body and the road spike shell more firmly combined. It can withstand high-frequency, high-load, high-speed wheel rolling and foreign body impact. After mechanical testing, its compressive resistance can be greater than 100kN, and can even reach more than 300kN, which can meet national standards such as GB19813 and GB24725, has a longer service life, and can be suitable for sections with large traffic volume, fast speed, and many overloaded and overweight vehicles. In particular, it can avoid accidental snow shoveling by snowplows in northern regions in winter, filling the market gap and greatly expanding the product's use field and application range.
利用逆反射功能和发光功能互补,可节省部分工作耗电,使太阳能蓄能组件有更多的设计余量,以实现智能控制的目的,以更好适应交通智能化发展的趋势。 By utilizing the complementary functions of retro-reflection and luminescence, some working power consumption can be saved, allowing solar energy storage components to have more design margins to achieve the purpose of intelligent control and better adapt to the trend of intelligent transportation development.
本发明既具备地埋发光道钉的优点,又具备反光道钉的特点,具有非常广阔的应用前景,能有效降低道路交通安全事故和提升道路通行效率,可带来巨大的社会效益和经济效益。The present invention has both the advantages of buried luminous road studs and the characteristics of reflective road studs, has a very broad application prospect, can effectively reduce road traffic accidents and improve road traffic efficiency, and can bring huge social and economic benefits.
本发明的具体技术方案是:一种地埋式太阳能发光反光道钉,包括保护壳(1)、至少顶部(顶面)为透明材质结构的内壳(2)、逆反射体(3)、发光器件(4)、光伏器件(5)、包含有储能元件的电子电路元器件(6)(包括但不限于控制及驱动电路、储能元件)、封装胶(可包括透明胶或不透明胶、密封胶、结构胶、填充胶,优选环氧类胶、有机硅类胶、聚氨酯类胶)固化成型体(7)、紧固件(8)(优选螺丝与螺孔、螺栓和螺母),The specific technical solution of the present invention is: an underground solar-powered luminous reflective road stud, comprising a protective shell (1), an inner shell (2) having at least a top (top surface) of a transparent material structure, a retroreflector (3), a light-emitting device (4), a photovoltaic device (5), an electronic circuit component (6) containing an energy storage element (including but not limited to a control and drive circuit, an energy storage element), a packaging glue (including transparent glue or opaque glue, a sealant, a structural glue, a filling glue, preferably an epoxy glue, a silicone glue, a polyurethane glue) a cured molded body (7), and a fastener (8) (preferably a screw and a screw hole, a bolt and a nut).
所述的保护壳(1)为带有容置腔(1q)的、其顶部设有上开口(1r)(有时也叫开窗)的一体式结构的腔形保护壳体,或为由至少两部分结构装配形成的、带有容置腔(1q)的、其顶部设有上开口(1r)的(由两个或两个以上的部件可通过紧固件装配而成)装配式结构的腔形保护壳体,The protective shell (1) is a cavity-shaped protective shell of an integral structure with a receiving cavity (1q) and an upper opening (1r) (sometimes also called a window) on the top, or a cavity-shaped protective shell of an assembled structure formed by assembling at least two parts, with a receiving cavity (1q) and an upper opening (1r) on the top (formed by two or more parts assembled by fasteners).
所述的内壳(2)为其透明部位带有光学结构【可包括但不限于光折射结构、光反射结构、聚光结构、光扩散结构、光角度偏转结构、光线(光轴)上移结构等】的、其透明顶部下方设有容置腔(2q)的壳体,The inner shell (2) is a shell having an optical structure (including but not limited to a light refraction structure, a light reflection structure, a light focusing structure, a light diffusion structure, a light angle deflection structure, a light (optical axis) upward movement structure, etc.) at its transparent portion, and a housing cavity (2q) is provided below its transparent top.
所述的保护壳(1)的强度(包括但不限于结构强度、抗压强度、抗冲击强度、耐磨强度的其中一种或两者或多种)大于内壳(2)的强度,所述的内壳(2)的下部埋设在保护壳(1)的容置腔(1q)内,并通过紧固件(8)结合形成内壳(2)的透明顶部部分外露或全部外露的局部保护的双重壳体结构(一般为除透明顶壳之外的局部双层结构或局部多层结构),The strength of the protective shell (1) (including but not limited to one or two or more of structural strength, compressive strength, impact strength, and wear resistance) is greater than the strength of the inner shell (2); the lower portion of the inner shell (2) is buried in the accommodating cavity (1q) of the protective shell (1), and is combined with the fastener (8) to form a partially protected double shell structure (generally a local double-layer structure or a local multi-layer structure except for the transparent top shell) with the transparent top of the inner shell (2) partially or completely exposed.
所述的保护壳(1)的顶部其未开口部分的部位(包括区块或区段)上至少设有2个其顶端相对于地埋基准面为高度H的上凸体(1t)(有时也叫突起部或隆起部)(充当力学结构,主要充当支承结构起承载作用和充当保护结构起抗压抗冲击等保护作用), The top of the protective shell (1) is provided with at least two upper convex bodies (1t) (sometimes also called protrusions or ridges) whose tops are at a height H relative to the buried reference surface (acting as mechanical structures, mainly as supporting structures to bear loads and as protective structures to resist pressure, impact and other protective functions).
所述的保护壳(1)的顶部或/和内壳(2)的顶部设有容置孔槽(3d)(包括凹槽型容置孔槽或孔洞型容置孔槽),容置孔槽(3d)为1个、2个或多个,所述的容置孔槽(3d)内结合有逆反射体(3),可提高逆反射体(3)的结合牢度,防止逆反射体(3)松动脱落,其中至少有1个容置孔槽(3d)内的逆反射体(3)形成其逆反射光主方向(对应反光效率最高的逆反射中心轴,有时也叫逆反射主光轴)与地埋基准面夹角(水平方向的仰角)小于45°,(进一步优选小于30°,再进一步优选小于15°)的逆反射结构,The top of the protective shell (1) or/and the top of the inner shell (2) is provided with an accommodating hole groove (3d) (including a groove-type accommodating hole groove or a hole-type accommodating hole groove), the number of the accommodating hole groove (3d) is one, two or more, the accommodating hole groove (3d) is combined with a retroreflector (3), which can improve the bonding strength of the retroreflector (3) and prevent the retroreflector (3) from loosening and falling off, wherein at least one of the retroreflectors (3) in the accommodating hole groove (3d) forms a retroreflective structure in which the angle between the main direction of its retroreflected light (corresponding to the retroreflective central axis with the highest reflection efficiency, sometimes also called the main retroreflective light axis) and the buried reference plane (the elevation angle in the horizontal direction) is less than 45° (further preferably less than 30°, and further preferably less than 15°),
所述的发光器件(4)为Led发光器件,发光器件(4)、光伏器件(5)、电子电路元器件(6)通过电路连接装配并结合封装胶固化成型体(7)封装在上述双重壳体结构内形成具有侧向反光功能的、带有防水封装结构的、高强度结构的地埋式太阳能发光反光道钉,The light emitting device (4) is an LED light emitting device. The light emitting device (4), the photovoltaic device (5), and the electronic circuit components (6) are assembled through circuit connection and packaged in the above-mentioned double shell structure in combination with the packaging glue cured molding (7) to form an underground solar light emitting reflective road stud with a side reflection function, a waterproof packaging structure, and a high-strength structure.
其中,保护壳(1)上的上凸体(1t)的靠近上开口(1r)的内侧面或内侧壁与内壳(2)的顶部外侧面或外侧壁以公差配合方式形成上凸体(1t)可对内壳(2)或/和逆反射体(3)的力学保护的组合结构,所述的内壳(2)内至少包括光伏器件(5)所在部位的透明顶部(光伏器件的采光部)从保护壳(1)的上开口(1r)中外露并高于保护壳(1)的低区位(1a),且整体具备其发光器件(4)经内壳(2)的透明部位上的光学结构和保护壳(1)的低区位(1a)的上方空间(类似水平方向的缺口或侧向缺口)由内而外侧向发光的光出射通道(有时也叫出射光路或光出射路径),其截面结构:可参考图1或参考图2或参考图3或参考图4或参考图5或参考图6或参考图7或参考图8或参考图9或参考图10所示。The inner side surface or inner wall of the upper convex body (1t) on the protective shell (1) close to the upper opening (1r) and the outer side surface or outer wall of the top of the inner shell (2) are matched with each other in a tolerance manner to form a combined structure in which the upper convex body (1t) can provide mechanical protection for the inner shell (2) and/or the retroreflector (3); the transparent top portion (lighting portion of the photovoltaic device) of at least the part where the photovoltaic device (5) is located in the inner shell (2) is exposed from the upper opening (1r) of the protective shell (1) and is higher than the lower portion of the protective shell (1). The protective shell (1) has a light emitting passage (sometimes also called an emitting light path or a light emitting path) through which the light emitting device (4) emits light from the inside to the outside through the optical structure on the transparent part of the inner shell (2) and the upper space (similar to the horizontal notch or the lateral notch) of the lower part (1a) of the protective shell (1). The cross-sectional structure thereof can be referred to as shown in FIG. 1 or FIG. 2 or FIG. 3 or FIG. 4 or FIG. 5 or FIG. 6 or FIG. 7 or FIG. 8 or FIG. 9 or FIG. 10.
进一步,保护壳(1)为带有容置腔(1q)的、设有上开口(1r)(有时也叫开窗)的腔形保护壳体,Furthermore, the protective shell (1) is a cavity-shaped protective shell with a receiving cavity (1q) and an upper opening (1r) (sometimes also called a window).
所述的保护壳(1)的顶部其未开口部分的靠近边沿的部位上至少设有2个内沿部位较高的、其外边沿部位较低但不低于(等于或高于)地埋基准面(道钉安装于道路时与路面基本平齐的参考面)的、其顶端相对于地埋基准面为高度H的上凸体(1t)(有时也叫上突体或隆起部),其中至少有1个上凸体(1t)上设有容置孔槽(3d),所述的容置孔槽(3d)为孔洞型容置孔槽或/和凹槽型容置孔槽,容置孔槽(3d)内通过嵌合结构或/和粘结层(9)结合有逆反射体(3),形成其逆反射光主方向与地埋基准面的夹角小于45°(即偏向水平方向)的侧向逆反射结构,The top of the protective shell (1) is provided with at least two upper convex bodies (1t) (sometimes also called upper protrusions or raised parts) at the edge of the unopened portion thereof, the inner edges of which are higher and the outer edges of which are lower but not lower than (equal to or higher than) the buried reference plane (a reference plane that is substantially flush with the road surface when the road stud is installed on the road), and the top of which is at a height H relative to the buried reference plane, wherein at least one of the upper convex bodies (1t) is provided with a receiving hole groove (3d), wherein the receiving hole groove (3d) is a hole-type receiving hole groove or/and a groove-type receiving hole groove, and a retroreflector (3) is combined in the receiving hole groove (3d) through a mosaic structure or/and an adhesive layer (9), so as to form a lateral retroreflective structure in which the angle between the main direction of the retroreflected light and the buried reference plane is less than 45° (i.e., biased toward the horizontal direction).
所述的发光器件(4)为Led发光器件,所述的发光器件(4)、光伏器件(5)、电子电路元器件(6)通过电路连接装配并结合封装胶固化成型体(7)封装在内壳(2)的容置腔(2q)内形成具有初步抗压抗冲击能力的防水封装内壳结构(有时也叫防水封装内胆结构),The light emitting device (4) is an LED light emitting device. The light emitting device (4), the photovoltaic device (5), and the electronic circuit components (6) are assembled through circuit connection and combined with the encapsulation glue cured molding (7) to be encapsulated in the accommodating cavity (2q) of the inner shell (2) to form a waterproof encapsulation inner shell structure (sometimes also called a waterproof encapsulation liner structure) with preliminary pressure resistance and impact resistance.
所述的内壳(2)的下部埋设在保护壳(1)的容置腔(1q)内,保护壳(1)和所述的防水封装内壳结构通过紧固件(8)结构结合形成整体加强结构从而形成具有侧向反光功能的、带有防水封装结构的、高强度结构(进一步抗压抗冲击)的地埋式太阳能发光反光道钉,The lower part of the inner shell (2) is buried in the accommodating cavity (1q) of the protective shell (1), and the protective shell (1) and the waterproof encapsulated inner shell structure are combined via a fastener (8) structure to form an integral reinforcement structure, thereby forming an underground solar luminous reflective road stud with a lateral reflective function, a waterproof encapsulated structure, and a high-strength structure (further resistant to pressure and impact).
其中,保护壳(1)上的上凸体(1t)的靠近上开口(1r)的内侧面或内侧壁(内侧部)与内壳(2)的顶部外侧面或外侧壁(外侧部)以公差配合方式形成上凸体(1t)充当护块结构(包括挡块)或/和上凸体(1t)充当护边结构(包括挡边)的组合结构,内壳(2)内至少包括光伏器件(5)所在部位的透明顶部从保护壳(1)的上开口(1r)中外露并高于保护壳(1)的低区位(1a),内壳(2)的顶端(顶面或顶部)高度略低于或约等于上凸体(1t)的高度H(其顶端相对于地埋基准面的高度)(因此内壳顶部特别在迎车面方向受上凸体的保护)但高于保护壳(1)的低区位(1a),容置孔槽(3d)内的逆反射体(3)的顶端(顶面或顶部)高度略低于或约等于上凸体(1t)的高度H(因此逆反射体特别在迎车面方向受上凸体的保护)但高于保护壳(1)的低区位(1a),且整体具备其中至少有一个或至少有一组发光器件(4)经内壳(2)的透明部位上的光学结构和保护壳(1)的低区位(1a)的上方空间由内而外侧向发光的光出射通道,并形成经上述光出射通道至少有一束出射光的发光主方向(对应发光强度最大的发光中心轴)与地埋基准面的夹角小于45°的侧向(也叫偏向水平方向)发光结构。The inner side surface or inner side wall (inner part) of the upper convex body (1t) on the protective shell (1) near the upper opening (1r) and the outer side surface or outer side wall (outer part) of the top of the inner shell (2) are matched with each other in a tolerance manner to form a combined structure in which the upper convex body (1t) acts as a block structure (including a block) or/and the upper convex body (1t) acts as an edge protection structure (including an edge protection); the transparent top of the inner shell (2) including at least the part where the photovoltaic device (5) is located is exposed from the upper opening (1r) of the protective shell (1) and is higher than the low position (1a) of the protective shell (1); the height of the top end (top surface or top) of the inner shell (2) is slightly lower than or approximately equal to the height H of the upper convex body (1t) (the height of its top end relative to the buried reference plane) (therefore, the top of the inner shell is protected by the upper convex body, especially in the vehicle-facing direction); but The top end (top surface or top portion) of the retroreflector (3) in the receiving hole groove (3d) is higher than the lower portion (1a) of the protective shell (1), and the height of the top end (top surface or top portion) of the retroreflector (3) is slightly lower than or approximately equal to the height H of the upper convex body (1t) (therefore, the retroreflector is protected by the upper convex body in the direction of the oncoming vehicle), but higher than the lower portion (1a) of the protective shell (1), and the whole has a light emission channel in which at least one or at least one group of light emitting devices (4) emit light from the inside to the outside through the optical structure on the transparent portion of the inner shell (2) and the upper space of the lower portion (1a) of the protective shell (1), and forms a lateral (also called horizontally biased) light emitting structure in which the main light emission direction (corresponding to the light emission center axis with the highest light emission intensity) of at least one beam of light emitted through the above-mentioned light emission channel has an angle of less than 45° with the buried reference plane.
进一步,保护壳(1)前、后侧部(前、后端部)(迎车面方向,可首当其冲承受正面冲击,起结构保护作用)的顶部其未开口部分的靠近边沿的部位上设有上凸体(1t),或/和,所述的保护壳(1)左、右侧部(左、右端部)(可充当肩部支撑,起结构保护作用)的顶部其未开口部分的靠近边沿的部位上设有上凸体(1t),所述的保护壳(1)的上凸体(1t)为凸块型挡块,或为凸段型挡边,或为凸块型挡块与凸段型挡边的组合,或所述的保护壳(1)的上凸体(1t)为从其外边沿向内由低到高的上凸体(1t),Furthermore, an upper convex body (1t) is provided on the top of the unopened portion near the edge of the front and rear side portions (front and rear ends) of the protective shell (1) (in the vehicle-facing direction, which can bear the brunt of the frontal impact and play a structural protection role), or/and an upper convex body (1t) is provided on the top of the unopened portion near the edge of the left and right side portions (left and right ends) of the protective shell (1) (which can serve as shoulder supports and play a structural protection role), the upper convex body (1t) of the protective shell (1) is a convex block block, or a convex section type retaining edge, or a combination of a convex block block and a convex section type retaining edge, or the upper convex body (1t) of the protective shell (1) is an upper convex body (1t) extending from low to high from its outer edge inward,
或者所述的保护壳(1)前侧部或/和后侧部的顶部其未开口部分的靠近边沿的部位上设有两个或多个上凸体(1t),上述相邻的上凸体(1t)之间形成相对较低但不低于地埋基准面的低区位(1a),或所述的保护壳(1)左侧部和右侧部的顶部其未开口部分的靠近边沿的部位上分别设有两个或多个上凸体(1t),上述相邻的上凸体(1t)之间形成相对较低但不低于地埋基准面的低区位(1a),或所述的保护壳(1)前、后侧部的顶部其未开口部分的靠近边沿的部位上和保护壳(1)左、右侧部的顶部其未开口部分的靠近边沿的部位上分别设有上凸体(1t),上述保护壳(1)前、后侧部的上凸体(1t)与保护壳(1)左、右侧部上凸体(1t)之间形成相对较低但不低于地埋基准面的低区位(1a),Or two or more upper convex bodies (1t) are provided on the top of the front side or/and the rear side of the protective shell (1) at the position close to the edge of the unopened part, and a low position (1a) relatively low but not lower than the buried reference plane is formed between the adjacent upper convex bodies (1t); or two or more upper convex bodies (1t) are provided on the top of the left side and right side of the protective shell (1) at the position close to the edge of the unopened part, and a low position (1a) relatively low but not lower than the buried reference plane is formed between the adjacent upper convex bodies (1t); or upper convex bodies (1t) are provided on the top of the front and rear side of the protective shell (1) at the position close to the edge of the unopened part and on the top of the left and right side of the protective shell (1) at the position close to the edge of the unopened part, and upper convex bodies (1t) are provided on the top of the left and right side of the protective shell (1), and a low position (1a) relatively low but not lower than the buried reference plane is formed between the upper convex bodies (1t) of the front and rear side of the protective shell (1) and the upper convex bodies (1t) of the left and right side of the protective shell (1);
或者所述的保护壳(1)前侧部(前端部,对应迎车面)或/后侧部(后端部)的上凸体(1t)上对应地分别设有朝前开口或/朝后开口的容置孔槽(3d),所述的容置孔槽(3d)内结合有逆反射体(3),或所述的保护壳(1)左侧部和右侧部的上凸体(1t)上对应地分别设有朝左开口和朝右开口的容置孔槽(3d),所述的容置孔槽(3d)内结合有逆反射体(3),或所述的保护壳(1)左侧部和右侧部的上凸体(1t)上设有朝前开口或/和朝后开口的容置孔槽(3d),所述的容置孔槽(3d)内结合有逆反射体(3)。Alternatively, the upper convex body (1t) of the front side (front end, corresponding to the vehicle-facing surface) or/and the rear side (rear end) of the protective shell (1) is respectively provided with a receiving hole groove (3d) opening forward or/and opening backward, and the receiving hole groove (3d) is combined with a retroreflector (3), or the upper convex body (1t) of the left side and the right side of the protective shell (1) is respectively provided with a receiving hole groove (3d) opening leftward or opening rightward, and the receiving hole groove (3d) is combined with a retroreflector (3), or the upper convex body (1t) of the left side and the right side of the protective shell (1) is provided with a receiving hole groove (3d) opening forward or/and opening backward, and the receiving hole groove (3d) is combined with a retroreflector (3).
进一步,保护壳(1)的顶部其未开口部分的靠近边沿的部位上设有多个上凸体(1t),各上凸体(1t)上分别设有容置孔槽(3d),上述容置孔槽(3d)按前后位组合设置或/和左右位组合设置并分别结合有逆反射体(3),可通过多点位设置的逆反射体的角度匹配和亮度叠加效果,以提高逆反射效率,可参考图11、12、15所示。Furthermore, a plurality of upper convex bodies (1t) are provided on the top of the protective shell (1) at a position close to the edge of the unopened portion, and each upper convex body (1t) is provided with a receiving hole groove (3d). The receiving hole groove (3d) is arranged in a front-to-back position combination or/and a left-to-right position combination and is respectively combined with a retroreflector (3). The retroreflection efficiency can be improved by the angle matching and brightness superposition effect of the retroreflectors arranged at multiple positions, as shown in FIGS. 11, 12, and 15.
优选的,保护壳(1)的前侧部的上凸体(1t)上设有朝前开口的容置孔槽(3d),且所述的保护壳(1)的左、右侧部的上凸体(1t)上分别设有朝前开口的孔洞型容置孔槽(3d),所述的容置孔槽(3d)内分别结合有逆反射光主方向朝前的逆反射体(3),或/和,所述的保护壳(1)的后侧部的上凸体(1t)上设有朝后开口的容置孔槽(3d),且所述的保护壳(1)的左、右侧部的上凸体(1t)上分别设有朝后开口的孔洞型容置孔槽(3d),所述的容置孔槽(3d)内分别结合有逆反射光主方向朝后的逆反射体(3)。Preferably, the upper convex body (1t) on the front side of the protective shell (1) is provided with a receiving hole groove (3d) opening toward the front, and the upper convex bodies (1t) on the left and right sides of the protective shell (1) are respectively provided with hole-type receiving hole grooves (3d) opening toward the front, and the receiving hole grooves (3d) are respectively combined with retroreflective bodies (3) with the main direction of retroreflected light facing toward the front, or/and, the upper convex body (1t) on the rear side of the protective shell (1) is provided with a receiving hole groove (3d) opening toward the rear, and the upper convex bodies (1t) on the left and right sides of the protective shell (1) are respectively provided with hole-type receiving hole grooves (3d) opening toward the rear, and the receiving hole grooves (3d) are respectively combined with retroreflective bodies (3) with the main direction of retroreflected light facing toward the rear.
进一步,保护壳(1)的顶部其未开口部分的靠近边沿的部位上设有多个上凸体(1t),各上凸体(1t)上分别设有容置孔槽(3d),上述容置孔槽(3d)为孔洞型容置孔槽和凹槽型容置孔槽的组合配置,且孔洞型容置孔槽内和凹槽型容置孔槽内分别结合有不同结构或不同类型的逆反射体(3),通过逆反射体(3)的点面结合,可结合不同种类逆反射体各自的特点,扬长避短,达到最优组合配置,以实现多个逆反射体的角度匹配和亮度叠加效果,提高逆反射效率,可参考图36-42所示。Furthermore, a plurality of upper convex bodies (1t) are provided on the top of the protective shell (1) at the portion close to the edge of the unopened portion, and each upper convex body (1t) is provided with a receiving hole groove (3d), wherein the receiving hole groove (3d) is a combination of a hole-type receiving hole groove and a groove-type receiving hole groove, and the hole-type receiving hole groove and the groove-type receiving hole groove are respectively combined with retroreflectors (3) of different structures or different types. By combining the points and surfaces of the retroreflectors (3), the characteristics of different types of retroreflectors can be combined, and their strengths can be maximized and their weaknesses can be avoided to achieve an optimal combination configuration, so as to achieve angle matching and brightness superposition effects of multiple retroreflectors and improve the retroreflection efficiency, as shown in FIGS. 36-42.
优选的,保护壳(1)的前侧部或/和后侧部的上凸体(1t)上设有凹槽型容置孔槽(3d),所述的凹槽型容置孔槽(3d)内结合有底部带有反射镀层的多个微棱镜组成的阵列结构的微棱镜型逆反射体、或底部带有空气层的多个微棱镜组成的阵列结构的微棱镜型逆反射体、或底部带有反射底层的多个小透镜单元以阵列组合型结构有序排布的注塑成型的微珠阵列组合型逆反射体,所述的保护壳(1)的左侧部和右侧部的上凸体(1t)上设有孔洞型容置孔槽(3d),所述的孔洞型容置孔槽(3d)内结合有带有球面或曲面或自由面的光学透镜结构的、其底部镀有反射镀层的、满足回归反射条件的透镜单元型逆反射体。Preferably, the upper convex body (1t) of the front side and/or the rear side of the protective shell (1) is provided with a groove-type accommodating hole (3d), and the groove-type accommodating hole (3d) is combined with a microprism-type retroreflector with an array structure composed of multiple microprisms with a reflective coating on the bottom, or a microprism-type retroreflector with an array structure composed of multiple microprisms with an air layer on the bottom, or an injection-molded microbead array combination retroreflector with a reflective bottom layer and multiple small lens units arranged in an array combination structure in an orderly manner. The upper convex body (1t) of the left and right sides of the protective shell (1) is provided with a hole-type accommodating hole (3d), and the hole-type accommodating hole (3d) is combined with a lens unit-type retroreflector with an optical lens structure with a spherical surface, a curved surface or a free surface, and a reflective coating on the bottom, which meets the regression reflection condition.
进一步,保护壳(1)的顶部其未开口部分的靠近边沿的部位上至少设有2个其外边沿部位较低但不低于地埋基准面的、其顶端相对于地埋基准面为高度H的、从其外边沿向内由低到高的上凸体(1t)。Furthermore, at least two upper convex bodies (1t) are provided at the top of the protective shell (1) at a portion close to the edge of the unopened portion thereof, the outer edge of which is lower but not lower than the buried reference plane, the top of which is at a height H relative to the buried reference plane, and which are arranged from low to high from the outer edge inward.
进一步,保护壳(1)上的上凸体(1t)上设有开口朝外或朝上的非贯穿型容置孔槽(3d),所述的逆反射体(3)从其开口上方由上至下嵌入容置孔槽(3d)内或其开口外侧由外向内嵌入容置孔槽(3d)内,逆反射体(3)与容置孔槽(3d)的底面或/和反射体(3)与容置孔槽(3d)的侧壁之间设有容胶槽或挤胶缝,所述的容胶槽或挤胶缝内设(留)有粘结层(9),所述的容置孔槽(3d)通过粘结层(9)粘结结合有逆反射体(3),【上述粘结层(9)主要作用是为了在逆反射体(3)和开口顶盖(1A)之间形成结构固定,可为透明粘结层或为半透明粘结层或为不透明粘结层,形状、厚薄可按需设置,有时可与封装胶固化成型体(7)通用】,Furthermore, the upper convex body (1t) on the protective shell (1) is provided with a non-through type receiving hole groove (3d) with its opening facing outward or upward, the retroreflector (3) is embedded in the receiving hole groove (3d) from the top of its opening from top to bottom or from the outside of its opening from the outside to the inside, a glue receiving groove or a glue extrusion seam is provided between the retroreflector (3) and the bottom surface of the receiving hole groove (3d) or/and the reflector (3) and the side wall of the receiving hole groove (3d), and a bonding layer (9) is provided (retained) in the glue receiving groove or the glue extrusion seam, and the receiving hole groove (3d) is bonded to the retroreflector (3) through the bonding layer (9), [the above bonding layer (9) mainly functions to form a structural fixation between the retroreflector (3) and the opening top cover (1A), and can be a transparent bonding layer, a semi-transparent bonding layer or an opaque bonding layer, and the shape and thickness can be set as required, and sometimes can be common with the packaging glue cured molding (7)].
或者所述的保护壳(1)上的上凸体(1t)上设有贯穿型容置孔槽(3d),所述的逆反射体(3)从其贯穿开口的下方由下至上嵌入容置孔槽(3d)内或从其贯穿开口的内侧由内向外嵌入容置孔槽(3d)内,所述的反射体(3)与容置孔槽(3d)的侧壁之间设有容胶槽或挤胶缝,所述的容胶槽或挤胶缝内设有粘结层(9),所述的容置孔槽(3d)通过粘结层(9)粘结结合有逆反射体(3)。Alternatively, a through-type receiving hole groove (3d) is provided on the upper convex body (1t) on the protective shell (1), the retroreflector (3) is embedded in the receiving hole groove (3d) from the bottom to the top from the bottom of the through opening thereof, or is embedded in the receiving hole groove (3d) from the inside to the outside from the inside of the through opening thereof, a glue receiving groove or a glue extrusion seam is provided between the reflector (3) and the side wall of the receiving hole groove (3d), a bonding layer (9) is provided in the glue receiving groove or the glue extrusion seam, and the receiving hole groove (3d) is bonded to the retroreflector (3) via the bonding layer (9).
进一步,上凸体(1t)的容置孔槽(3d)内通过塑焊结构复合有逆反射体(3)(当保护壳为有机增强材料时)。Furthermore, the accommodating hole groove (3d) of the upper convex body (1t) is composited with a retroreflective body (3) through a plastic welding structure (when the protective shell is made of an organic reinforced material).
进一步,上凸体(1t)的容置孔槽(3d)内设有固定孔(1k),所述的固定孔(1k)内设有紧固螺丝,所述的逆反射体(3)设在紧固螺丝上方的容置孔槽(3d)内(特别适合于剪切后的预成形反光标线贴片)。Furthermore, a fixing hole (1k) is provided in the receiving hole groove (3d) of the upper convex body (1t), a fastening screw is provided in the fixing hole (1k), and the retroreflective body (3) is arranged in the receiving hole groove (3d) above the fastening screw (particularly suitable for pre-formed reflective marking patches after shearing).
进一步,逆反射体(3)通过硬度较大的粘结层(9)与保护壳(1)的容置孔槽(3d)结合,所述的硬度较大的粘结层(9)为液态或熔融态粘胶固化成型的硬胶型(刚性)成型体,Furthermore, the retroreflective body (3) is combined with the receiving hole groove (3d) of the protective shell (1) via a bonding layer (9) having a relatively high hardness, wherein the bonding layer (9) having a relatively high hardness is a hard glue-type (rigid) molded body formed by solidifying a liquid or molten glue.
或者所述的逆反射体(3)通过硬度较小的粘结层(9)与保护壳(1)的容置孔槽(3d)结合,所述的硬度较小的粘结层(9)为液态或熔融态粘胶固化成型的软胶型(柔性)成型体,Alternatively, the retroreflector (3) is combined with the receiving hole (3d) of the protective shell (1) via an adhesive layer (9) with relatively low hardness, wherein the adhesive layer (9) with relatively low hardness is a soft-glue (flexible) molded body formed by solidifying liquid or molten viscose.
或者所述的粘结层(9)为透明材质的粘胶层,或为包含有提高反射效率的增反材料(包括但不限于银粉或铝粉)的粘结层,Alternatively, the bonding layer (9) is an adhesive layer made of a transparent material, or is an bonding layer containing a reflection enhancing material (including but not limited to silver powder or aluminum powder) for improving reflection efficiency.
或者所述的粘结层(9)为可二次粘结的粘结层,所述的逆反射体(3)为可通过上述粘结层与保护壳(1)的容置孔槽(3d)再次粘结结合的逆反射体。Alternatively, the adhesive layer (9) is an adhesive layer capable of secondary bonding, and the retroreflector (3) is a retroreflector capable of being bonded again to the receiving hole groove (3d) of the protective shell (1) through the adhesive layer.
优选的,上凸体(1t)上至少设有一个开口朝外或朝上的孔洞型容置孔槽(3d),逆反射体(3)为带有球面或曲面或自由面的光学透镜结构的、其底部镀有反射镀层的、满足回归反射条件的透镜单元型逆反射体(包括定向透镜逆反射单元或全向透镜逆反射单元)(优选双球面柱形玻璃透镜体,俗称猫眼反光珠,单颗体积相对较大,优选直径在8mm~12mm之间),其反光角度或其形状可按需设计,可为柱形、飞碟形、钻石形等,其光学结构可包括国标GB 24725中的A3型反光结构,嵌合到孔洞型容置孔槽(3d)内并通过粘结层(9)形成固定结构。Preferably, at least one hole-type accommodating hole groove (3d) with an opening facing outward or upward is provided on the upper convex body (1t), and the retroreflector (3) is a lens unit-type retroreflector (including a directional lens retroreflector unit or an omnidirectional lens retroreflector unit) having an optical lens structure with a spherical surface, a curved surface or a free surface, and a reflective coating on the bottom thereof, which satisfies the regression reflection condition (preferably a double spherical cylindrical glass lens body, commonly known as a cat's eye reflective bead, with a relatively large volume of a single bead, preferably with a diameter between 8 mm and 12 mm), and its reflection angle or its shape can be designed as required, and can be cylindrical, saucer-shaped, diamond-shaped, etc., and its optical structure can include an A3-type reflective structure in the national standard GB 24725, which is embedded in the hole-type accommodating hole groove (3d) and forms a fixed structure through an adhesive layer (9).
优选的,上凸体(1t)上至少设有一个开口朝外或朝上的凹槽型容置孔槽(3d),逆反射体(3)为微棱镜型结构的逆反射体,可为底部带有反射镀层的多个微棱镜组成的阵列结构的微棱镜型逆反射体(一般为板材或片材),或为底部带有空气层的多个微棱镜组成的阵列结构的微棱镜型逆反射体(一般为板材或片材),其光学结构可包括国标GB 24725中的A1型反光结构,嵌合到凹槽型容置孔槽(3d)内并通过粘结层(9)形成固定结构。Preferably, at least one groove-type accommodating hole (3d) with an opening facing outward or upward is provided on the upper convex body (1t), and the retroreflector (3) is a retroreflector with a micro-prismatic structure, which may be a micro-prismatic retroreflector (generally a plate or sheet) with an array structure composed of multiple micro-prisms with a reflective coating at the bottom, or a micro-prismatic retroreflector (generally a plate or sheet) with an array structure composed of multiple micro-prisms with an air layer at the bottom. Its optical structure may include an A1 type reflective structure in the national standard GB 24725, which is embedded in the groove-type accommodating hole (3d) and forms a fixed structure through an adhesive layer (9).
优选的,上凸体(1t)上至少设有一个开口朝外或朝上的凹槽型容置孔槽(3d),逆反射体(3)为由底部带有反射底层的多颗小玻璃透镜反光珠以阵列组合结构有序排布的注塑成型的微珠阵列组合型逆反射体(小玻璃透镜反光珠有时称玻璃珠,单颗体积相对较小,优选直径在3mm~5mm之间),其光学结构可包括国标GB 24725中的A2型反光结构,嵌合到凹槽型容置孔槽(3d)内并通过粘结层(9)形成固定结构。Preferably, at least one groove-type accommodating hole (3d) with an opening facing outward or upward is provided on the upper convex body (1t), and the retroreflector (3) is an injection-molded microbead array combination retroreflector (small glass lens reflective beads are sometimes called glass beads, and the volume of a single bead is relatively small, preferably with a diameter between 3 mm and 5 mm) and is composed of a plurality of small glass lens reflective beads with a reflective bottom layer at the bottom, which are orderly arranged in an array combination structure. The optical structure thereof may include an A2 type reflective structure in the national standard GB 24725, which is embedded in the groove-type accommodating hole (3d) and forms a fixed structure through an adhesive layer (9).
优选的,上凸体(1t)上至少设有一个开口朝外或朝上的凹槽型容置孔槽(3d),逆反射体(3)为胶粘层(9)(优选双组份环氧树脂混合物或双组份MMA树脂混合物,或者热熔树脂混合物)表面粘结结合有多个玻璃反光珠固化成型的植株(无序撒珠)型结构的植株型逆反射体(类似道路反光标线结构,包括预成形反光标线贴),嵌合到凹槽型容置孔槽(3d)内并通过粘结层(9)形成固定结构。Preferably, the upper convex body (1t) is provided with at least one groove-type receiving hole (3d) with an opening facing outward or upward, and the retroreflective body (3) is a plant-type retroreflective body (similar to a road reflective marking structure, including a preformed reflective marking sticker) having a plant (randomly scattered beads) structure formed by curing a plurality of glass reflective beads bonded to the surface of the adhesive layer (9) (preferably a two-component epoxy resin mixture or a two-component MMA resin mixture, or a hot-melt resin mixture), which is embedded in the groove-type receiving hole (3d) and forms a fixed structure through the adhesive layer (9).
进一步,上凸体(1t)的多个容置孔槽(3d)内分别设有上述两种或两种以上的不同类型的逆反射光学结构或逆反射成型结构的逆反射体(3)。Furthermore, the plurality of accommodating holes (3d) of the upper convex body (1t) are respectively provided with retroreflective bodies (3) of the above-mentioned two or more different types of retroreflective optical structures or retroreflective forming structures.
优选的,内壳(2)的顶部边缘或顶部靠近边沿部位的侧部的高低过渡面上设有凹槽型容置孔槽(3d),所述的逆反射体(3)为底部带有反射镀层的多个微棱镜组成的阵列结构的微棱镜型逆反射体或为底部带有空气层的多个微棱镜组成的阵列结构的微棱镜型逆反射体,嵌合到内壳(2)的凹槽型容置孔槽(3d)内并通过粘结层(9)形成固定结构。Preferably, a groove-type accommodating hole (3d) is provided on the top edge of the inner shell (2) or on the high-low transition surface of the side portion of the top portion close to the edge, and the retroreflector (3) is a microprismatic retroreflector with an array structure composed of a plurality of microprisms with a reflective coating at the bottom or a microprismatic retroreflector with an array structure composed of a plurality of microprisms with an air layer at the bottom, which is embedded in the groove-type accommodating hole (3d) of the inner shell (2) and forms a fixed structure through the adhesive layer (9).
优选的,内壳(2)的顶部边缘或顶部靠近边沿部位的侧部的高低过渡面上设有凹槽型容置孔槽(3d),所述的逆反射体(3)为多个微棱镜组成的阵列结构的微棱镜型逆反射体,通过超声波热塑焊结构复合在内壳(2)的凹槽型容置孔槽(3d)内形成微棱镜型逆反射体底面与容置孔槽之间带有空气层的逆反射结构。Preferably, a groove-type accommodating hole (3d) is provided on the top edge of the inner shell (2) or on the high-low transition surface of the side portion of the top portion close to the edge, and the retroreflector (3) is a microprism-type retroreflector having an array structure composed of a plurality of microprisms, which is composited in the groove-type accommodating hole (3d) of the inner shell (2) by ultrasonic thermoplastic welding to form a retroreflective structure with an air layer between the bottom surface of the microprism-type retroreflector and the accommodating hole.
优选的,内壳(2)的顶部边缘或顶部靠近边沿部位的侧部的高低过渡面上设有凹槽型容置孔槽(3d),所述的逆反射体(3)为由底部带有反射底层的多个小透镜单元以阵列组合型结构有序排布的注塑成型的微珠阵列组合型逆反射体,嵌合到内壳(2)的凹槽型容置孔槽(3d)内并通过粘结层(9)形成固定结构。Preferably, a groove-type accommodating hole (3d) is provided on the top edge of the inner shell (2) or on the high-low transition surface of the side portion of the top portion close to the edge, and the retroreflector (3) is an injection-molded microbead array combination retroreflector composed of a plurality of small lens units with a reflective bottom layer arranged in an orderly manner in an array combination structure, and is embedded in the groove-type accommodating hole (3d) of the inner shell (2) and forms a fixed structure through an adhesive layer (9).
优选的,内壳(2)的顶部边缘或顶部靠近边沿部位的侧部的高低过渡面上设有凹槽型容置孔槽(3d),所述的逆反射体(3)为由底部带有反射底层的多个小透镜单元以阵列组合型结构有序排布的注塑成型的微珠阵列组合型逆反射体,通过超声波热塑焊结构复合在内壳(2)的凹槽型容置孔槽(3d)内。Preferably, a groove-type accommodating hole (3d) is provided on the top edge of the inner shell (2) or on the high-low transition surface of the side portion of the top portion close to the edge, and the retroreflector (3) is an injection-molded microbead array combination retroreflector composed of a plurality of small lens units with a reflective bottom layer arranged in an orderly manner in an array combination structure, and is composited in the groove-type accommodating hole (3d) of the inner shell (2) by an ultrasonic thermoplastic welding structure.
进一步,内壳(2)的多个容置孔槽(3d)内分别设有上述两种或两种以上的不同类型的逆反射光学结构或逆反射成型结构的逆反射体(3)。Furthermore, the plurality of accommodating holes (3d) of the inner shell (2) are respectively provided with retroreflective bodies (3) of the above-mentioned two or more different types of retroreflective optical structures or retroreflective molding structures.
优选的,逆反射体(3)与上凸体(1t)上的容置孔槽(3d)结合后的逆反射光主方向与地埋基准面的夹角θ3在5°~30°之间。Preferably, the angle θ3 between the main direction of the retroreflected light after the retroreflector (3) is combined with the receiving hole groove (3d) on the upper convex body (1t) and the buried reference plane is between 5° and 30°.
优选的,逆反射体(3)与上凸体(1t)上的容置孔槽(3d)结合后的逆反射光主方向与地埋基准面的夹角θ3小于或等于其逆反射光单侧范围角θ4(即入射光与逆反射中心轴的夹角,入射角小于逆反射光单侧范围角θ4的入射光都能实现有效的回归光反射,入射角等于逆反射光单侧范围角θ4的入射光的反射效率可相当于入射光沿逆反射中心轴的反射效率的25%~50%)。Preferably, the angle θ3 between the main direction of the retroreflected light after the retroreflector (3) is combined with the accommodating hole groove (3d) on the upper convex body (1t) and the buried reference plane is less than or equal to the unilateral range angle θ4 of the retroreflected light (that is, the angle between the incident light and the retroreflection center axis. The incident light with an incident angle less than the unilateral range angle θ4 of the retroreflected light can achieve effective return light reflection. The reflection efficiency of the incident light with an incident angle equal to the unilateral range angle θ4 of the retroreflected light can be equivalent to 25% to 50% of the reflection efficiency of the incident light along the retroreflection center axis).
优选的,逆反射体(3)的逆反射光单侧范围角θ4在10°~30°之间。Preferably, the single-side range angle θ4 of the retroreflected light of the retroreflector (3) is between 10° and 30°.
优选的,上凸体(1t)的容置孔槽(3d)的孔槽开口朝向倾角θ1【一般对应拔模方向或轴向或容置孔槽(3d)底面的法向】在3°~60°之间,其中,孔洞型容置孔槽(3d)的孔槽开口朝向倾角θ1在3°~25°之间,凹槽型容置孔槽(3d)的孔槽开口朝向倾角θ1在35°~60°之间。Preferably, the inclination angle θ1 of the opening of the accommodating hole groove (3d) of the upper protrusion (1t) [generally corresponding to the demoulding direction or axial direction or the normal direction of the bottom surface of the accommodating hole groove (3d)] is between 3° and 60°, wherein the inclination angle θ1 of the opening of the hole-type accommodating hole groove (3d) is between 3° and 25°, and the inclination angle θ1 of the opening of the groove-type accommodating hole groove (3d) is between 35° and 60°.
优选的,逆反射体(3)为其逆反射光主方向与其法向角度或其中心轴的偏射角θ2(结合到容置孔槽后一般朝水平方向偏射)的逆反射体,所述的偏射角θ2一般在15°~35°之间。Preferably, the retroreflector (3) is a retroreflector whose main direction of retroreflected light and its normal angle or its central axis have a deflection angle θ2 (generally deflected in the horizontal direction after being coupled to the receiving hole groove), and the deflection angle θ2 is generally between 15° and 35°.
优选的,逆反射体(3)为不带有偏射角θ2(即θ2=0°)的逆反射体,所述的上凸体(1t)的容置孔槽(3d)的孔槽开口朝向倾角θ1、逆反射体(3)与上凸体(1t)上容置孔槽(3d)结合后的逆反射光主方向与地埋基准面的夹角θ3、逆反射体(3)的逆反射光单侧范围角θ4满足:θ1=θ3≤θ4。Preferably, the retroreflector (3) is a retroreflector without a deflection angle θ2 (i.e., θ2=0°), the opening direction inclination angle θ1 of the receiving hole groove (3d) of the upper convex body (1t), the angle θ3 between the main direction of the retroreflected light after the retroreflector (3) and the receiving hole groove (3d) on the upper convex body (1t) are combined and the buried reference plane, and the unilateral range angle θ4 of the retroreflected light of the retroreflector (3) satisfies: θ1=θ3≤θ4.
优选的,逆反射体(3)为自带偏射角θ2的逆反射体,所述的上凸体(1t)的容置孔槽(3d)的孔槽开口朝向倾角θ1、逆反射体(3)自带的偏射角θ2、逆反射体(3)与上凸体(1t)上容置孔槽(3d)结合后的逆反射光主方向与地埋基准面的夹角θ3、逆反射体(3)的逆反射光单侧范围角θ4满足:Preferably, the retroreflector (3) is a retroreflector with a self-contained deflection angle θ2, and the opening direction inclination angle θ1 of the receiving hole groove (3d) of the upper convex body (1t), the self-contained deflection angle θ2 of the retroreflector (3), the angle θ3 between the main direction of the retroreflected light after the retroreflector (3) and the upper convex body (1t) containment hole groove (3d) and the buried reference plane, and the single-side range angle θ4 of the retroreflected light of the retroreflector (3) satisfy:
θ1-θ2=θ3≤θ4。θ1-θ2=θ3≤θ4.
进一步,逆反射体(3)为带有较大入射角范围或/和较大观察角范围的反光光学结构的逆反射体。Furthermore, the retroreflector (3) is a retroreflector with a reflective optical structure having a larger incident angle range and/or a larger observation angle range.
优选的,逆反射体(3)为带有球面光学透镜结构的、其底部镀有反射镀层的透镜单元型逆反射体,其逆反射透镜单元的直径在8mm~12mm之间,与容置孔槽(3d)结合后的逆反射体(3)的逆反射光主方向θ3约等于容置孔槽(3d)的孔槽开口朝向倾角θ1。Preferably, the retroreflector (3) is a lens unit type retroreflector with a spherical optical lens structure and a reflective coating on the bottom thereof, the diameter of the retroreflective lens unit is between 8 mm and 12 mm, and the main direction θ3 of the retroreflected light of the retroreflector (3) after being combined with the accommodating hole groove (3d) is approximately equal to the inclination angle θ1 of the hole groove opening of the accommodating hole groove (3d).
优选的,逆反射体(3)为由底部带有反射底层的多颗小玻璃透镜反光珠以阵列组合结构有序排布的注塑成型的微珠阵列组合型逆反射体,其小玻璃透镜反光珠的直径在3mm~5mm之间。Preferably, the retroreflector (3) is an injection-molded microbead array combination retroreflector composed of a plurality of small glass lens reflective beads with a reflective bottom layer arranged in an orderly manner in an array combination structure, and the diameter of the small glass lens reflective beads is between 3 mm and 5 mm.
优选的,逆反射体(3)为粘结层(9)表面粘结结合有多个玻璃反光珠并固化成型的植株(无序撒珠)型结构的植株型逆反射体,其表面植株固化的玻璃反光珠的直径小于3mm。Preferably, the retroreflector (3) is a plant-type retroreflector having a plant (randomly scattered beads)-type structure bonded and solidified to the surface of the bonding layer (9) with a plurality of glass reflective beads, and the diameter of the glass reflective beads solidified on the surface of the plant is less than 3 mm.
进一步,保护壳(1)的单侧(安装时面对道路车辆行进主方向)的顶部其未开口部分的靠近边沿的部位上设有从其外边沿向内由低到高的上凸体(1t),所述的上凸体(1t)上设有开口朝外或朝上的容置孔槽(3d),所述的容置孔槽(3d)内通过嵌合结构或/和粘结层(9)固定有逆反射体(3),形成单向具有侧向逆反射光主方向的逆反射结构,至少其中部分发光器件(4)经上述光出射通道的出射光的发光主方向与上述部分逆反射体(3)的逆反射光主方向在其水平方向设在道钉的同侧方向【一般朝向道钉的前方(面对行车方向)或/和后方(背对行车方向)】且上述两者的夹角θ6小于25°,Furthermore, an upper convex body (1t) is provided on the top of a single side of the protective shell (1) (facing the main direction of travel of road vehicles when installed) at a position close to the edge of the unopened portion thereof, and the upper convex body (1t) is provided with a receiving hole groove (3d) with an opening facing outward or upward, and a retroreflector (3) is fixed in the receiving hole groove (3d) by means of a fitting structure and/or an adhesive layer (9), so as to form a retroreflective structure with a main direction of lateral retroreflective light, wherein the main direction of light emitted by at least part of the light emitting device (4) through the light emission channel and the main direction of retroreflective light of the part of the retroreflector (3) are arranged in the same side direction of the road stud in the horizontal direction [generally facing the front (facing the driving direction) or/and the rear (facing away from the driving direction) of the road stud], and the angle θ6 between the two is less than 25°.
或者所述的保护壳(1)的相对两侧(安装时分别正对和背对道路车辆行进主方向)的顶部其未开口部分的靠近边沿的部位上分别设有从其外边沿向内由低到高的上凸体(1t),所述的相对两侧的上凸体(1t)上分别设有开口朝外或朝上的容置孔槽(3d),所述的相对两侧的容置孔槽(3d)内分别通过嵌合结构或/和粘结层(9)固定有逆反射体(3),形成双向具有侧向逆反射光主方向的逆反射结构,至少其中部分发光器件(4)经上述光出射通道的出射光的发光主方向与上述部分逆反射体(3)的逆反射光主方向在其水平方向设在道钉的同侧方向且上述两者的夹角θ6小于25°,Alternatively, the top of the protective shell (1) on opposite sides (facing and facing away from the main direction of travel of road vehicles when installed) is provided with upper convex bodies (1t) extending from the outer edge inward from low to high, and the upper convex bodies (1t) on the opposite sides are provided with accommodating holes (3d) with openings facing outward or upward, and the accommodating holes (3d) on the opposite sides are fixed with retroreflectors (3) through a mosaic structure and/or an adhesive layer (9), so as to form a bidirectional retroreflective structure with a main direction of lateral retroreflective light, wherein the main direction of light emitted by at least part of the light emitting devices (4) through the light emission channel and the main direction of retroreflective light of the part of the retroreflectors (3) are arranged on the same side of the road stud in the horizontal direction, and the angle θ6 between the two is less than 25°.
或者所述的保护壳(1)的多侧(一般包含上述相对的两侧)的顶部其未开口部分的靠近边沿的部位上分别设有从其外边沿向内由低到高的上凸体(1t),所述的各侧的上凸体(1t)上分别设有开口朝外或朝上的容置孔槽(3d),所述的各侧的容置孔槽(3d)内分别通过嵌合结构或/和粘结层(9)固定有逆反射体(3),形成多向具有侧向逆反射光主方向的逆反射结构,至少其中部分发光器件(4)经上述光出射通道的出射光的发光主方向与上述部分逆反射体(3)的逆反射光主方向在其水平方向设在道钉的同侧方向且上述两者的夹角θ6小于25°。Alternatively, the top of multiple sides (generally including the above-mentioned two opposite sides) of the protective shell (1) is provided with upper convex bodies (1t) extending from the outer edge inward from low to high at the locations close to the edges of the unopened portions, and the upper convex bodies (1t) on each side are provided with accommodating holes (3d) with openings facing outward or upward, and the accommodating holes (3d) on each side are fixed with retroreflectors (3) through interlocking structures and/or adhesive layers (9), so as to form a multi-directional retroreflective structure with a main direction of lateral retroreflected light, wherein the main direction of light emitted by at least part of the light emitting devices (4) through the above-mentioned light emission channels and the main direction of retroreflected light of the above-mentioned part of the retroreflectors (3) are arranged in the same side direction of the road stud in the horizontal direction, and the angle θ6 between the two is less than 25°.
进一步,内壳(2)的光出射部位上至少带有光折射结构、光反射结构、聚光结构、光扩散结构、光角度偏转结构、光线(光轴)上移结构其中之一的光学结构。Furthermore, the light emitting portion of the inner shell (2) is provided with at least one of the optical structures of a light refraction structure, a light reflection structure, a light focusing structure, a light diffusion structure, a light angle deflection structure, and a light (optical axis) upward shifting structure.
进一步,内壳(2)带有使经保护壳(1)的低区位(1a)的上方空间的出射光以发光主方向与地埋基准面的夹角小于30°的角度出射的光学结构。Furthermore, the inner shell (2) has an optical structure that enables the emitted light from the space above the lower area (1a) of the protective shell (1) to be emitted at an angle where the included angle between the main light emission direction and the buried reference plane is less than 30 degrees.
优选的,内壳(2)带有使经保护壳(1)的低区位(1a)的上方空间的出射光以发光主方向与地埋基准面的夹角小于15°的角度出射的光学结构,可使出射光视距更远,参照图41所示。Preferably, the inner shell (2) has an optical structure that allows the outgoing light from the space above the lower area (1a) of the protective shell (1) to be emitted at an angle of less than 15° between the main direction of light emission and the buried reference plane, thereby making the outgoing light have a longer viewing distance, as shown in FIG. 41 .
进一步优选的,内壳(2)带有使经保护壳(1)的低区位(1a)的上方空间的出射光以发光主方向与地埋基准面的夹角在误差范围内为0°的角度出射(水平出射)的光学结构,参考图8所示。Further preferably, the inner shell (2) has an optical structure that enables the outgoing light from the space above the lower area (1a) of the protective shell (1) to be emitted at an angle of 0° between the main direction of light emission and the buried reference plane within an error range (horizontal emission), as shown in FIG8 .
优选的,内壳(2)上带有水平倾角在25°~60°之间的倾斜的出光面(2e)(出射面)。Preferably, the inner shell (2) is provided with an inclined light-emitting surface (2e) (emitting surface) having a horizontal inclination angle between 25° and 60°.
优选的,发光器件(4)经内壳(2)的透明部位上的光学结构后的出射光的发光中心轴落在出光面(2e)总高度的1/3~2/3之间所在部位,以保证光出射效率,提高出射光亮度。Preferably, the light emission center axis of the light emitted by the light emitting device (4) after passing through the optical structure on the transparent part of the inner shell (2) falls at a position between 1/3 and 2/3 of the total height of the light emitting surface (2e), so as to ensure the light emission efficiency and improve the brightness of the emitted light.
优选的,内壳(2)的透明顶部的厚度在7mm~15mm之间。Preferably, the thickness of the transparent top of the inner shell (2) is between 7 mm and 15 mm.
优选的,道钉的内壳(2)的透明顶面相对于地埋基准面的高度为上凸体(1t)的高度H的75%~100%之间。Preferably, the height of the transparent top surface of the inner shell (2) of the road spike relative to the buried reference plane is between 75% and 100% of the height H of the upper convex body (1t).
进一步,发光器件(4)包括带有聚光透镜的Led发光体,或所述的发光器件(4)包括半强角小于45°的Led发光体,Furthermore, the light emitting device (4) comprises an LED light emitting body with a focusing lens, or the light emitting device (4) comprises an LED light emitting body with a half-intensity angle less than 45°.
或者道钉整体具备其中至少有一个或至少有一组发光器件(4)以平射、立射或斜射经内壳(2)的透明部位上的光学结构和保护壳(1)的低区位(1a)的上方空间由内而外侧向发光的光出射通道,并形成经上述光出射通道至少有一束出射光的发光主方向与地埋基准面的夹角小于15°的侧向发光结构,Alternatively, the road stud as a whole comprises a light emission channel in which at least one or at least one group of light emitting devices (4) emit light from the inside to the outside through the optical structure on the transparent part of the inner shell (2) and the upper space of the lower area (1a) of the protective shell (1) in a planar, vertical or oblique manner, and forms a lateral light emitting structure in which the main direction of at least one beam of emitted light through the light emission channel has an angle of less than 15° with the buried reference plane,
或者所述的内壳(2)的容置腔(2q)内设有多个或多组发光器件(4),或所述的内壳(2)的容置腔(2q)内分别设有两种或两种以上发光主波长(双色或多色发光)的发光器件(4),或所述的内壳(2)的容置腔(2q)内分别设有不同封装结构的发光器件(4),或所述的内壳(2)的容置腔(2q)内分别设有不同发光主方向的发光器件(4),或所述的内壳(2)的容置腔(2q)内分别设有不同发光角度的发光器件(4)。Alternatively, a plurality or a plurality of groups of light-emitting devices (4) are arranged in the accommodating cavity (2q) of the inner shell (2), or light-emitting devices (4) with two or more main light-emitting wavelengths (two-color or multi-color light-emitting) are arranged in the accommodating cavity (2q) of the inner shell (2), or light-emitting devices (4) with different packaging structures are arranged in the accommodating cavity (2q) of the inner shell (2), or light-emitting devices (4) with different main light-emitting directions are arranged in the accommodating cavity (2q) of the inner shell (2), or light-emitting devices (4) with different light-emitting angles are arranged in the accommodating cavity (2q) of the inner shell (2).
进一步,其中部分发光器件(4)经上述光出射通道的出射光的发光主方向与部分逆反射体(3)的逆反射光主方向在其水平方向设在道钉的同侧方向且上述两者的夹角θ6小于25°,Furthermore, the main direction of light emitted by part of the light emitting devices (4) through the light emission channel and the main direction of retroreflected light by part of the retroreflector (3) are arranged on the same side of the road stud in the horizontal direction, and the angle θ6 between the two is less than 25°.
优选的,其中部分发光器件(4)经上述光出射通道的出射光的发光主方向与部分逆反射体(3)的逆反射光主方向在其水平方向设在道钉的同侧方向且上述两者的夹角θ6小于5°,Preferably, the main direction of light emitted by part of the light emitting devices (4) through the light emission channel and the main direction of retroreflected light by part of the retroreflector (3) are arranged on the same side of the road stud in the horizontal direction, and the angle θ6 between the two is less than 5°.
进一步优选的,其中部分发光器件(4)经上述光出射通道的出射光的发光主方向与部分逆反射体(3)的逆反射光主方向在其水平方向设在道钉的同侧方向且两者的夹角θ6在误差范围内为0°。Further preferably, the main direction of light emitted by part of the light emitting devices (4) through the light emission channel and the main direction of retroreflected light by part of the retroreflector (3) are arranged on the same side of the road stud in the horizontal direction and the angle θ6 between the two is 0° within the error range.
进一步,所述的保护壳(1)为由在其中部或大致中部的部位设有上开口(1r)的开口顶盖和开口向上的其口径大于上开口(1r)口径的开口腔形下壳通过紧固件(8)结构装配而成带有上开口(1r)(充当最终的上开口)的装配式结构的腔形保护壳体,或所述的保护壳(1)为由带有上下开口且其下开口的口径大于或等于上开口(1r)的口径的上壳、和、下壳或底盖通过紧固件(8)结构装配而成的装配式结构的腔形保护壳体,Further, the protective shell (1) is a cavity-shaped protective shell having an upper opening (1r) (serving as the final upper opening) assembled by a fastener (8) structure, comprising an open top cover having an upper opening (1r) in the middle or substantially middle part thereof and an open cavity-shaped lower shell having an opening facing upward and a diameter greater than that of the upper opening (1r); or the protective shell (1) is a cavity-shaped protective shell having an assembled structure, comprising an upper shell having upper and lower openings and a diameter of the lower opening greater than or equal to that of the upper opening (1r), and a lower shell or a bottom cover assembled by a fastener (8) structure.
或者所述的保护壳(1)为由至少2个带有固定孔的弧段顶块和上开口的腔形下壳通过紧固件(8)结构装配而成的装配式结构的腔形保护壳体;Alternatively, the protective shell (1) is a cavity-shaped protective shell having an assembled structure, which is composed of at least two arc-segment top blocks with fixing holes and a cavity-shaped lower shell with an upper opening, assembled through a fastener (8) structure;
或者所述的内壳(2)为带有下开口的一体式结构的透明壳,或所述的内壳(2)为由带有下开口的透明上壳、与、下壳或底盖复合而成的复合结构的内壳,或所述的内壳(2)为由带有下开口的透明上壳、与、下壳或底盖装配而成的装配式结构的内壳;Alternatively, the inner shell (2) is a transparent shell of an integrated structure with a lower opening, or the inner shell (2) is an inner shell of a composite structure formed by assembling a transparent upper shell with a lower opening, a lower shell or a bottom cover, or the inner shell (2) is an inner shell of an assembled structure formed by assembling a transparent upper shell with a lower opening, a lower shell or a bottom cover;
或者所述的内壳(2)从上向下嵌合到保护壳(1)的容置腔(1q)内并结合紧固件(8)形成装配结构,或所述的内壳(2)从下向上嵌合到保护壳(1)的容置腔(1q)内并结合紧固件(8)形成装配结构。Alternatively, the inner shell (2) is embedded in the accommodating cavity (1q) of the protective shell (1) from top to bottom and is combined with the fastener (8) to form an assembly structure, or the inner shell (2) is embedded in the accommodating cavity (1q) of the protective shell (1) from bottom to top and is combined with the fastener (8) to form an assembly structure.
进一步,保护壳(1)为装配式结构的保护底壳、或为复合结构的保护底壳,或保护壳(1)为有机材料注塑成型结构的壳体、或为非金属复合材料模压成型结构的壳体、或为金属压铸加工成型结构的壳体、或为金属锻造加工成型结构的壳体。Furthermore, the protective shell (1) is a protective bottom shell of an assembled structure, or a protective bottom shell of a composite structure, or the protective shell (1) is a shell of an organic material injection molding structure, or a shell of a non-metallic composite material compression molding structure, or a shell of a metal die-casting molding structure, or a shell of a metal forging molding structure.
进一步,保护壳(1)的上沿俯视形状为圆形或对称多边形,其下部或底部形状可按需设计。Furthermore, the top edge of the protective shell (1) is circular or symmetrically polygonal in top view, and the shape of the bottom or lower portion can be designed as required.
进一步,保护壳(1)的顶部其未开口部分的靠近边沿的部位上设有从其外边沿向内以缓冲面(1h)由低到高的上凸体(1t),上凸体(1t)的缓冲面(1h)为斜面或折面或弧面。Furthermore, an upper convex body (1t) is provided at a portion of the top of the protective shell (1) close to the edge of the unopened portion thereof, with a buffer surface (1h) extending from low to high from the outer edge inward, and the buffer surface (1h) of the upper convex body (1t) is an inclined surface, a folded surface or a curved surface.
优选的,保护壳(1)在地埋基准面以下的高度在40mm~120mm之间。Preferably, the height of the protective shell (1) below the buried reference surface is between 40 mm and 120 mm.
优选的,保护壳(1)在地埋基准面所在部位的外径尺寸在120mm~220mm之间。Preferably, the outer diameter of the protective shell (1) at the location of the buried reference surface is between 120 mm and 220 mm.
进一步,上凸体(1t)为由其侧边沿以斜面或折面或弧面由低到高过渡的上凸体,或所述的上凸体(1t)为内沿以竖直面由低到高形成内侧壁结构的上凸体。Furthermore, the upper convex body (1t) is an upper convex body whose side edge transitions from low to high with an inclined surface, a folded surface or an arc surface, or the upper convex body (1t) is an upper convex body whose inner edge forms an inner wall structure from low to high with a vertical surface.
优选的,上凸体(1t)为凸块型上凸体或为凸段型上凸体或为弧段型上凸体或为上述两种或两种以上的组合的上凸体。Preferably, the upper convex body (1t) is a convex block-type upper convex body, a convex segment-type upper convex body, an arc segment-type upper convex body, or a combination of two or more of the above.
进一步,上凸体(1t)的各面交接处通过弧面或/和折面过渡(减少磕碰损伤)。Furthermore, the intersections of the various surfaces of the upper convex body (1t) are transitioned through curved surfaces and/or folded surfaces (to reduce damage caused by bumps).
进一步,上凸体(1t)上设有缺口(可透光)或凹槽(可溢水)或孔洞(如固定螺孔)或防滑结构(一般为防滑纹路或防滑凸点)。Furthermore, the upper convex body (1t) is provided with a notch (permeable to light) or a groove (permeable to water overflow) or a hole (such as a fixing screw hole) or an anti-slip structure (generally an anti-slip pattern or anti-slip protrusion).
优选的,上凸体(1t)的顶端相对于地埋基准面的高度H在7mm~12mm之间。Preferably, a height H of the top end of the upper protrusion (1t) relative to the buried reference surface is between 7 mm and 12 mm.
进一步,保护壳(1)上带有结构加强辅助结构(例如加强筋或凹凸结构)或装配辅助结构(例如产品装配时使用的装配定位结构或装配限位结构)或安装辅助结构(例如道钉路面埋设安装时便于高度定位结构或方向定位结构)。Furthermore, the protective shell (1) is provided with a structural reinforcement auxiliary structure (e.g. a reinforcement rib or a concave-convex structure) or an assembly auxiliary structure (e.g. an assembly positioning structure or an assembly limiting structure used when assembling a product) or an installation auxiliary structure (e.g. a height positioning structure or a direction positioning structure used when burying road spikes in the road surface).
进一步,保护壳(1)的上沿部位(地埋基准面所在部位)设有向外侧向(水平方向)扩展的扩展部(也叫压边),或设有多个按一定间距设置的、向外侧向(水平方向)扩展的外凸体(也叫外凸限位支撑体),可参考图44、图45所示,在路面安装时可以起限位作用或在路面安装后可以防止下沉。Furthermore, the upper edge of the protective shell (1) (where the buried reference surface is located) is provided with an extension portion (also called a pressure edge) that extends outward (horizontally), or is provided with a plurality of convex bodies (also called convex limiting support bodies) that are arranged at a certain interval and extend outward (horizontally), as shown in Figures 44 and 45, which can play a limiting role when installed on the road surface or prevent sinking after installation on the road surface.
进一步,固定孔(1k)为下沉的固定螺孔,所述的紧固件(8)为螺丝或螺栓。Furthermore, the fixing hole (1k) is a sunken fixing screw hole, and the fastener (8) is a screw or a bolt.
进一步,内壳(2)为底部向下开口的透明注塑壳体,或为底部向下开口的透明注塑壳体和底盖通过超声波复合结构结合的复合结构的内壳,或为底部向下开口的透明注塑壳体和底壳通过超声波复合结构结合的复合结构的内壳。Furthermore, the inner shell (2) is a transparent injection-molded shell with a bottom opening downward, or an inner shell with a composite structure in which a transparent injection-molded shell with a bottom opening downward and a bottom cover are combined via an ultrasonic composite structure, or an inner shell with a composite structure in which a transparent injection-molded shell with a bottom opening downward and a bottom shell are combined via an ultrasonic composite structure.
进一步,内壳(2)顶部的中央部位带有相对于地埋基准面的十字形隆起主体结构。Furthermore, the central portion of the top of the inner shell (2) has a cross-shaped raised main structure relative to the buried reference plane.
进一步,内壳(2)的顶部上设有防滑结构(一般为防滑纹路或防滑凸点)。Furthermore, an anti-slip structure (generally anti-slip lines or anti-slip bumps) is provided on the top of the inner shell (2).
进一步,内壳(2)上带有结构加强辅助结构(例如凹凸结构)或装配辅助结构(例如产品装配时使用的装配定位结构或装配限位结构)。Furthermore, the inner shell (2) is provided with a structural reinforcement auxiliary structure (such as a concave-convex structure) or an assembly auxiliary structure (such as an assembly positioning structure or an assembly limiting structure used during product assembly).
进一步,内壳(2)靠近其前后侧部的容置腔(2q)内或/和靠近其左右侧部的容置腔(2q)内设有发光器件(4),或所述的内壳(2)的透明顶部的中间部位或靠近中间部位的下方设有光伏器件(5)。Furthermore, a light emitting device (4) is provided in the accommodating cavity (2q) near the front and rear sides of the inner shell (2) or/and in the accommodating cavity (2q) near the left and right sides thereof, or a photovoltaic device (5) is provided in the middle portion of the transparent top of the inner shell (2) or below the middle portion.
进一步,电子电路元器件(6)连有无线模块(具有信号接收或/和发射功能)、或连有智能控制模块(具有数据处理功能)、或连有传感器。Furthermore, the electronic circuit component (6) is connected to a wireless module (having a signal receiving and/or transmitting function), or is connected to an intelligent control module (having a data processing function), or is connected to a sensor.
进一步,上凸体(1t)的容置孔槽(3d)内还设有长余辉发光体(10)。Furthermore, a long afterglow luminous body (10) is also provided in the accommodation hole groove (3d) of the upper convex body (1t).
进一步,保护壳(1)的固定孔(1k)内设有长余辉发光体(10)【可以在固定孔(1k)内的紧固螺丝上方的冗余下沉空间内,也可以固定孔(1k)内未装配紧固螺丝而直接设有长余辉发光体(10)】。Furthermore, a long afterglow light emitter (10) is provided in the fixing hole (1k) of the protective shell (1) [it can be in the redundant sunken space above the fastening screw in the fixing hole (1k), or the long afterglow light emitter (10) can be directly provided in the fixing hole (1k) without installing the fastening screw].
进一步,内壳(2)的透明顶部下方设有可受发光器件(4)激发的长余辉发光体(10)。Furthermore, a long afterglow light emitter (10) which can be excited by the light-emitting device (4) is provided below the transparent top of the inner shell (2).
进一步,长余辉发光体(10)为长余辉发光材料与液态透明介质的混合固化成型体,或者所述的长余辉发光体(10)为带有白色的粘结层(9)的长余辉发光体(10),或者所述的长余辉发光体(10)为混合有长余辉发光粉的透明(液态)封装胶(7)的固化成型体(透明封装胶优选双组份透明环氧树脂混合物或双组份透明MMA树脂混合物)。Furthermore, the long afterglow luminescent body (10) is a solidified mixed body of a long afterglow luminescent material and a liquid transparent medium, or the long afterglow luminescent body (10) is a long afterglow luminescent body (10) with a white adhesive layer (9), or the long afterglow luminescent body (10) is a solidified body of a transparent (liquid) encapsulating glue (7) mixed with long afterglow luminescent powder (the transparent encapsulating glue is preferably a two-component transparent epoxy resin mixture or a two-component transparent MMA resin mixture).
进一步,上凸体(1t)的容置孔槽(3d)内还设有荧光体(日光型)。Furthermore, a fluorescent body (daylight type) is also provided in the accommodation hole groove (3d) of the upper convex body (1t).
进一步,保护壳(1)的固定孔(1k)内设有荧光体【可以在固定孔(1k)内的紧固螺丝上方的冗余下沉空间内,也可以固定孔(1k)内未装配紧固螺丝而直接设有荧光体】。Furthermore, a fluorescent body is provided in the fixing hole (1k) of the protective shell (1) [it can be in the redundant sunken space above the fastening screw in the fixing hole (1k), or the fluorescent body can be directly provided in the fixing hole (1k) without installing the fastening screw].
进一步,荧光体为荧光材料与液态透明介质的混合固化成型体,或者所述的荧光体为有白色的粘结层(9)的荧光体,或者所述的荧光体为混合有荧光材料的透明封装胶(7)的固化成型体(透明封装胶优选双组份透明环氧树脂混合物或双组份透明MMA树脂混合物)。Furthermore, the phosphor is a mixed solidified body of a fluorescent material and a liquid transparent medium, or the phosphor is a phosphor with a white adhesive layer (9), or the phosphor is a solidified body of a transparent encapsulating adhesive (7) mixed with a fluorescent material (the transparent encapsulating adhesive is preferably a two-component transparent epoxy resin mixture or a two-component transparent MMA resin mixture).
进一步,内壳(2)的容置腔(2q)内还设有经内壳(2)的透明部位由内而外向上(竖直向上或斜向上)发光的发光器件(4),可以对行人和非机动车驾驶员提供Led发光指示。特别的,发光器件(4)上方的透明壳体上带有光学扩散结构,可使Led发光更柔和、不刺眼。Furthermore, a light emitting device (4) is provided in the accommodating cavity (2q) of the inner shell (2) for emitting light upward (vertically upward or obliquely upward) from the inside out through a transparent portion of the inner shell (2), so as to provide LED light emitting instructions to pedestrians and non-motor vehicle drivers. In particular, the transparent shell above the light emitting device (4) is provided with an optical diffusion structure, so that the LED light emission is softer and less dazzling.
进一步,保护壳(1)与内壳(2)之间设有封装胶固化成型体(7),或所述的保护壳(1)与所述的防水封装内壳结构之间设有封装胶固化成型体(7),或公差配合部位的缝隙之间设有封装胶固化成型体(7),形成进一步的再次(二次)防水封装结构或/和封装胶结合的加强结构,可使内壳(2)与保护壳(1)通过封装胶结合成一体;Furthermore, a sealing glue solidified molded body (7) is provided between the protective shell (1) and the inner shell (2), or a sealing glue solidified molded body (7) is provided between the protective shell (1) and the waterproof sealing inner shell structure, or a sealing glue solidified molded body (7) is provided between the gaps at the tolerance fitting parts, thereby forming a further secondary waterproof sealing structure or/and a reinforcing structure combined with the sealing glue, so that the inner shell (2) and the protective shell (1) can be combined into one body through the sealing glue;
或者所述的保护壳(1)与内壳(2)之间设有密封件或弹性体,或所述的保护壳(1)与所述的防水封装内壳结构之间设有密封件或弹性体,或公差配合部位的缝隙之间设有密封件或弹性体,形成减震缓冲结构,可使内壳(2)受到更好的保护;Alternatively, a seal or an elastomer is provided between the protective shell (1) and the inner shell (2), or a seal or an elastomer is provided between the protective shell (1) and the waterproof encapsulated inner shell structure, or a seal or an elastomer is provided between the gaps at the tolerance fitting parts, thereby forming a shock-absorbing and buffering structure, so that the inner shell (2) can be better protected;
或者所述的保护壳(1)的顶部或底部、内壳(2)的底部、保护壳(1)与内壳(2)的结合部设有灌胶孔、灌胶口或灌胶缝,或设有排气孔。Alternatively, the top or bottom of the protective shell (1), the bottom of the inner shell (2), or the joint between the protective shell (1) and the inner shell (2) is provided with a glue injection hole, a glue injection port or a glue injection seam, or is provided with an exhaust hole.
进一步,保护壳(1)为包括在其中部或大致中部的部位设有上开口(有时也叫开窗)(1r)的开口顶盖(1A)和带有开口向上的容置腔(1q)的下壳(1B)(作为地埋主体部)的装配式结构的腔形保护壳体,所述的开口顶盖(1A)上的上开口(1r)的口径小于或等于容置腔(1q)向上的开口的口径,Furthermore, the protective shell (1) is a cavity-shaped protective shell of an assembled structure, comprising an open top cover (1A) provided with an upper opening (sometimes also called a window) (1r) in the middle or substantially the middle thereof, and a lower shell (1B) (serving as an underground main body) having an upwardly opening accommodating cavity (1q) with a diameter smaller than or equal to the diameter of the upward opening of the accommodating cavity (1q).
所述的开口顶盖(1A)上设有多个(一般不少于4个)用于装配紧固件(8)的固定孔(1k),The opening top cover (1A) is provided with a plurality of (generally not less than 4) fixing holes (1k) for assembling fasteners (8).
所述的下壳(1B)为由其底部(有时也叫底面)与侧围部构成的包壳,下壳(1B)的侧围部上设有与开口顶盖(1A)上的固定孔(1k)相对应的螺孔,The lower shell (1B) is a shell consisting of its bottom (sometimes also called bottom surface) and side surrounding parts. The side surrounding parts of the lower shell (1B) are provided with screw holes corresponding to the fixing holes (1k) on the open top cover (1A).
所述的内壳(2)至少顶部为透明材质结构,其顶部中央部位上凸形成上凸部,上凸部的顶面为承压面,内壳(2)与上凸部底部相邻的边缘部位带有与其顶面相对较低的(边缘)压合部(一般为压边部)(2t),从而形成上小下大(外露的顶部较小、下部较大)的、带有阶梯型结构的内壳(一体成型或装配成型或复合成型),其透明顶部下方设有开口向下的容置腔(2q),At least the top of the inner shell (2) is made of a transparent material structure, and the central part of the top is convex to form an upper convex part, the top surface of the upper convex part is a pressure-bearing surface, and the edge of the inner shell (2) adjacent to the bottom of the upper convex part has a (edge) pressing part (generally a pressing edge part) (2t) relatively lower than the top surface, thereby forming an inner shell (integrally formed or assembled or compositely formed) with a stepped structure that is small at the top and large at the bottom (the exposed top is smaller and the lower part is larger), and a downward-opening accommodating cavity (2q) is provided below the transparent top.
所述的开口顶盖(1A)上至少设有2个外边沿部位较低、靠近上开口(1r)的内沿较高的、高于地埋基准面的上凸体(1t),一般从开口顶盖(1A)外边沿向内(中央方向)由低到高以一定坡度过渡,可起缓冲、保护作用,其中至少有1个上凸体(1t)上设有容置孔槽(1d),所述的容置孔槽(3d)内通过嵌合结构(包括过盈配合和凹凸结构)或/和粘结层(9)固定有高于保护壳(1)上沿(一般对应路面安装埋设基准面)的逆反射体(3),形成其逆反射光主方向与地埋基准面的夹角小于30°的侧向(包括侧向水平反光和侧向斜向上反光)逆反射结构,The opening top cover (1A) is provided with at least two upper convex bodies (1t) having lower outer edges and higher inner edges near the upper opening (1r) and higher than the buried reference plane. Generally, the outer edges of the opening top cover (1A) transition from low to high with a certain slope inward (central direction), which can play a buffering and protective role. At least one of the upper convex bodies (1t) is provided with a receiving hole groove (1d). A retroreflector (3) higher than the upper edge of the protective shell (1) (generally corresponding to the buried reference plane installed on the road surface) is fixed in the receiving hole groove (3d) through a chimeric structure (including an interference fit and a concave-convex structure) or/and an adhesive layer (9), forming a lateral (including lateral horizontal reflection and lateral oblique upward reflection) retroreflective structure in which the main direction of the retroreflected light is less than 30 degrees from the buried reference plane.
所述的发光器件(4)为Led发光器件,The light emitting device (4) is an LED light emitting device.
所述的开口顶盖(1A)通过紧固件(8)经固定孔(1k)固定在下壳(1B)的顶部形成强度(包括但不限于结构强度、抗压强度、抗冲击强度、耐磨强度的其中一种或多种)相对较大的装配式结构的保护底壳将所述的防水封装内壳结构锁合在其内,其中,所述的内壳(2)的上凸部与开口顶盖(1A)的上开口(1r)相嵌合,上凸体(1t)较高的内侧与内壳(2)上凸部的外侧紧挨着,开口顶盖(1A)的底面或底部分别压合在下壳(1B)上和内壳(2)的压合部(2t)上,从而形成整体加强结构,The open top cover (1A) is fixed to the top of the lower shell (1B) through the fasteners (8) via the fixing holes (1k) to form a protective bottom shell of an assembled structure with relatively large strength (including but not limited to one or more of structural strength, compressive strength, impact strength, and wear resistance), and the waterproof encapsulated inner shell structure is locked therein, wherein the upper convex portion of the inner shell (2) is engaged with the upper opening (1r) of the open top cover (1A), the higher inner side of the upper convex body (1t) is in close contact with the outer side of the upper convex portion of the inner shell (2), and the bottom surface or bottom of the open top cover (1A) is pressed onto the lower shell (1B) and the pressed portion (2t) of the inner shell (2), respectively, to form an overall reinforced structure.
其中,保护壳(1)上的上凸体(1t)靠近上开口(1r)的内侧面或内侧壁与内壳(2)的顶部外侧面或外侧壁以公差配合方式形成上凸体(1t)充当护块结构或/和上凸体(1t)充当护边结构的组合结构,内壳(2)至少光伏器件(5)所在部位的透明顶部从开口顶盖(1A)的上开口(1r)中外露并高于保护壳(1)的低区位(1a),内壳(2)的顶端高度略低于或约等于上凸体(1t)的高度H,且整体具备其中至少有一个或至少有一组发光器件(4)经内壳(2)的透明部位上的光学结构和开口顶盖(1A)的低区位(1a)的上方空间由内而外侧向发光的光出射通道,并形成经上述光出射通道至少有一束出射光的发光主方向与地埋基准面的夹角小于30°的侧向发光结构。The upper convex body (1t) on the protective shell (1) is close to the inner side surface or inner side wall of the upper opening (1r) and the outer side surface or outer side wall of the top of the inner shell (2) in a tolerance matching manner to form a combined structure in which the upper convex body (1t) acts as a protective block structure or/and the upper convex body (1t) acts as an edge protection structure; at least the transparent top of the inner shell (2) where the photovoltaic device (5) is located is exposed from the upper opening (1r) of the open top cover (1A) and is higher than the lower area (1a) of the protective shell (1); the top height of the inner shell (2) is slightly lower than or approximately equal to the height H of the upper convex body (1t); and the whole is provided with a light emission channel in which at least one or at least one group of light-emitting devices (4) emit light from the inside to the outside through the optical structure on the transparent part of the inner shell (2) and the space above the lower area (1a) of the open top cover (1A); and a lateral light-emitting structure is formed in which the main direction of light emission of at least one beam of light emitted through the above light emission channel has an angle of less than 30° with the buried reference plane.
进一步,可参考图5、6所示,所述的保护壳(1)为带有容置腔(1q)的、其顶部设有上开口(1r)的一体式(连体式)结构【上凸体(1t)与保护壳(1)的顶部形成连体结构】的腔形保护壳体,所述的保护壳(1)上沿所在部位的外径大于或等于保护壳(1)下部的外径【即保护壳(1)的上沿所在部位较大、下部较小】,Further, with reference to FIGS. 5 and 6 , the protective shell (1) is a cavity-shaped protective shell having an accommodating cavity (1q) and an upper opening (1r) at the top thereof, wherein the upper convex body (1t) and the top of the protective shell (1) form a one-piece structure. The outer diameter of the portion where the upper edge of the protective shell (1) is located is greater than or equal to the outer diameter of the lower portion of the protective shell (1) [i.e., the portion where the upper edge of the protective shell (1) is located is larger and the lower portion is smaller].
所述的内壳(2)为至少顶部是透明材质结构的、顶部边缘带有扩展部而形成的上大下小的内壳,内壳(2)的外径小于或等于保护壳(1)上沿所在部位的外径,其透明顶部的顶面为承压面,其透明顶部下方设有开口向下的容置腔(2q),内壳(2)的透明顶部的扩展部上设有用于装配紧固件(8)的固定孔,The inner shell (2) is an inner shell having at least a top portion made of a transparent material and an extension portion at the top edge to form a larger top and smaller bottom portion. The outer diameter of the inner shell (2) is less than or equal to the outer diameter of the portion where the upper edge of the protective shell (1) is located. The top surface of the transparent top portion is a pressure-bearing surface. A accommodating cavity (2q) opening downward is provided below the transparent top portion. A fixing hole for assembling a fastener (8) is provided on the extension portion of the transparent top portion of the inner shell (2).
所述的保护壳(1)的顶部其未开口部分的靠近边沿的部位上至少设有2个其靠近上开口(1r)的内沿部位较高的、其外边沿部位较低但不低于地埋基准面的上凸体(1t),相应地未设有上凸体(1t)的其他部位形成相对较低但不低于地埋基准面的低区位(1a),其中,至少有1个上凸体(1t)上设有容置孔槽(3d),所述的容置孔槽(3d)内通过嵌合结构或/和粘结层(9)固定有逆反射体(3),形成其逆反射光主方向与地埋基准面的夹角小于30°的侧向逆反射结构,所述的保护壳(1)上设有多个用于装配紧固件(8)的固定孔(1k),The top of the protective shell (1) is provided with at least two upper convex bodies (1t) at the edge of the unopened portion thereof, the inner edge portion of which is higher near the upper opening (1r) and the outer edge portion of which is lower but not lower than the buried reference plane. Correspondingly, other portions without the upper convex bodies (1t) form a relatively low position (1a) but not lower than the buried reference plane, wherein at least one of the upper convex bodies (1t) is provided with a receiving hole groove (3d), and a retroreflector (3) is fixed in the receiving hole groove (3d) by means of a chimeric structure and/or an adhesive layer (9), so as to form a lateral retroreflective structure in which the main direction of the retroreflected light and the buried reference plane have an angle of less than 30 degrees. The protective shell (1) is provided with a plurality of fixing holes (1k) for assembling fasteners (8).
所述的内壳(2)的透明顶部的边缘部位或靠近透明顶部的边缘部位设有用于装配紧固件(8)的固定孔,进一步,内壳(2)的透明顶部的边缘部位设有与保护壳(1)上的低区位(1a)对应的扩展部(扩展边或压边部),A fixing hole for assembling a fastener (8) is provided at the edge of the transparent top of the inner shell (2) or at the edge close to the transparent top. Furthermore, an extension portion (extended edge or pressed edge portion) corresponding to the low position (1a) on the protective shell (1) is provided at the edge of the transparent top of the inner shell (2).
所述的发光器件(4)为Led发光器件,The light emitting device (4) is an LED light emitting device.
所述的内壳(2)的下部埋设在保护壳(1)的容置腔(1q)内,内壳(2)顶部的扩展部从上至下压合在保护壳(1)的相应部位上,并通过紧固件(8)经固定孔(1k)将所述的防水封装内壳结构与保护壳(1)结合,形成整体加强结构,The lower part of the inner shell (2) is buried in the accommodating cavity (1q) of the protective shell (1), the extended part at the top of the inner shell (2) is pressed onto the corresponding part of the protective shell (1) from top to bottom, and the waterproof encapsulated inner shell structure is combined with the protective shell (1) through the fixing hole (1k) by means of a fastener (8) to form an integral reinforced structure.
其中,保护壳(1)上的上凸体(1t)靠近上开口(1r)的内侧面或内侧壁与内壳(2)的顶部外侧面或外侧壁以公差配合方式形成上凸体(1t)充当护块结构或/和上凸体(1t)充当护边结构的组合结构,且整体具备其中至少有一个或至少有一组发光器件(4)经内壳(2)的透明部位上的光学结构和保护壳(1)的低区位(1a)的上方空间由内而外侧向发光的光出射通道,并形成经上述光出射通道至少有一束出射光的发光主方向与地埋基准面的夹角小于30°的侧向发光结构。The inner side surface or inner side wall of the upper convex body (1t) on the protective shell (1) close to the upper opening (1r) and the outer side surface or outer side wall of the top of the inner shell (2) are matched with each other in a tolerance manner to form a combined structure in which the upper convex body (1t) acts as a protective block structure or/and the upper convex body (1t) acts as an edge protection structure, and the overall structure comprises a light emission channel in which at least one or at least one group of light emitting devices (4) emit light from the inside to the outside through the optical structure on the transparent part of the inner shell (2) and the upper space of the lower area (1a) of the protective shell (1), and a lateral light emitting structure is formed in which the main light emission direction of at least one beam of light emitted through the above-mentioned light emission channel has an angle of less than 30 degrees with the buried reference plane.
进一步,可参考图7所示,保护壳(1)为带有容置腔(1q)的、其顶部设有上开口(1r)的一体式结构的腔形保护壳体,Further, referring to FIG. 7 , the protective shell (1) is a cavity-shaped protective shell with an accommodating cavity (1q) and an upper opening (1r) on the top of the protective shell.
所述的内壳(2)为至少顶部是透明材质结构的、顶部边缘带有扩展部而形成的上大下小的内壳,其透明顶部的顶面为承压面,其透明顶部下方设有开口向下的容置腔(2q),内壳(2)的透明顶部的扩展部上设有用于装配紧固件(8)的固定孔,The inner shell (2) is an inner shell having at least a top portion made of a transparent material structure and an extension portion at the top edge to form a larger top and smaller bottom portion. The top surface of the transparent top portion is a pressure-bearing surface. A accommodating cavity (2q) opening downward is provided below the transparent top portion. A fixing hole for assembling a fastener (8) is provided on the extension portion of the transparent top portion of the inner shell (2).
内壳(2)的顶部边缘或顶部靠近边沿部位的侧部的高低过渡面(侧倾部或坡面)上设有容置孔槽(3d),所述的容置孔槽(3d)内通过塑焊结构结合有逆反射体(3),形成其逆反射光主方向与地埋基准面的夹角小于30°的侧向逆反射结构,An accommodation hole groove (3d) is provided on the top edge of the inner shell (2) or the high-low transition surface (side tilt portion or slope surface) of the side portion near the edge of the top, and a retroreflector (3) is combined in the accommodation hole groove (3d) through a plastic welding structure to form a lateral retroreflective structure in which the angle between the main direction of the retroreflected light and the buried reference plane is less than 30 degrees.
所述的发光器件(4)为Led发光器件,The light emitting device (4) is an LED light emitting device.
所述的内壳(2)的下部埋设在保护壳(1)的容置腔(1q)内,内壳(2)顶部的扩展部从上至下压合在保护壳(1)的相应部位上,并通过紧固件(8)经固定孔(1k)将所述的防水封装内壳结构与保护壳(1)结合形成整体加强结构,The lower part of the inner shell (2) is buried in the accommodating cavity (1q) of the protective shell (1), the extended part at the top of the inner shell (2) is pressed onto the corresponding part of the protective shell (1) from top to bottom, and the waterproof encapsulated inner shell structure is combined with the protective shell (1) through the fixing hole (1k) by the fastener (8) to form an integral reinforced structure.
其中,保护壳(1)上的上凸体(1t)的靠近上开口(1r)的内侧面或内侧壁与内壳(2)的顶部外侧面或外侧壁以公差配合方式形成上凸体(1t)充当护块结构或/和上凸体(1t)充当护边结构的组合结构,内壳(2)上的容置孔槽(3d)内的逆反射体(3)不低于地埋基准面,内壳(2)的顶端(顶部)或逆反射体(3)顶面(顶部)的高度略低于或约等于上凸体(1t)的高度H,且整体具备其中至少有一个或至少有一组发光器件(4)经内壳(2)的透明部位上的光学结构和保护壳(1)的低区位(1a)的上方空间由内而外侧向发光的光出射通道,并形成经上述光出射通道至少有一束出射光的发光主方向与地埋基准面的夹角小于30°的侧向发光结构。The inner side surface or inner side wall of the upper convex body (1t) on the protective shell (1) near the upper opening (1r) and the outer side surface or outer side wall of the top of the inner shell (2) form a combined structure in which the upper convex body (1t) acts as a protective block structure or/and the upper convex body (1t) acts as an edge protection structure in a tolerance matching manner; the retroreflector (3) in the accommodating hole groove (3d) on the inner shell (2) is not lower than the buried reference plane; the top (top) of the inner shell (2) or the top surface (top) of the retroreflector (3) has a height slightly lower than or approximately equal to the height H of the upper convex body (1t); and the whole has a light emission channel in which at least one or at least one group of light emitting devices (4) emit light from the inside to the outside through the optical structure on the transparent part of the inner shell (2) and the space above the lower area (1a) of the protective shell (1); and a lateral light emitting structure is formed in which the main direction of light emission of at least one beam of light emitted through the above light emission channel has an angle of less than 30° with the buried reference plane.
优选的,可参考图1、2所示,开口顶盖(1A)为其中部设有上开口(1r)的边圈型顶盖(有时也叫圈盖),开口顶盖(1A)上设有从其外边沿向内由低到高的上凸体(1t),相邻的上凸体(1t)之间设有相对(相对于上凸体)较低区位(1a),所述的上凸体(1t)上设有开口朝外或朝上的容置孔槽(3d),所述的容置孔槽(3d)内通过嵌合结构或/和粘结层(9)固定有逆反射体(3),形成逆反射光主方向(对应反光效率最高的逆反射中心轴)与地埋基准面的夹角小于30°的逆反射结构,其结构可参考图11-图15所示,Preferably, as shown in FIGS. 1 and 2, the open top cover (1A) is a ring-shaped top cover (sometimes also called a ring cover) having an upper opening (1r) in the middle thereof, the open top cover (1A) is provided with an upper convex body (1t) extending from low to high from its outer edge inward, and a relatively (relative to the upper convex body) lower area (1a) is provided between adjacent upper convex bodies (1t), the upper convex body (1t) is provided with a receiving hole groove (3d) opening outward or upward, and a retroreflector (3) is fixed in the receiving hole groove (3d) by a mosaic structure and/or an adhesive layer (9), so as to form a retroreflective structure in which the angle between the main direction of the retroreflective light (corresponding to the retroreflective central axis with the highest reflective efficiency) and the buried reference plane is less than 30 degrees, and the structure can be referred to as shown in FIGS. 11 to 15,
所述的下壳(1B)为由底部与其侧围部(一般为侧壁)构成的、带有开口向上的容置腔(1q)的、由上沿的口径较大的围圈部分和下部的口径较小的容置腔壳连体组成的、上大下小的保护底壳,下壳(1B)上沿的围圈部分的内沿形状与开口顶盖(1A)的外沿形状相对应且围圈部分的内沿口径大于或等于开口顶盖(1A)的外沿口径(类似于地包天型结构),下壳(1B)上沿的围圈部分和下部的容置腔壳以阶梯型内圈(1T)连体交接,下壳(1B)的侧围部上设有与开口顶盖(1A)的固定孔(1k)相对应的固定孔桩柱(1B-z),The lower shell (1B) is a protective bottom shell consisting of a bottom and its side surrounding part (generally a side wall), with an upwardly opening accommodating cavity (1q), and is composed of a ring part with a larger diameter at the upper edge and an accommodating cavity shell with a smaller diameter at the lower portion, and is larger at the top and smaller at the bottom. The inner edge shape of the ring part at the upper edge of the lower shell (1B) corresponds to the outer edge shape of the opening top cover (1A), and the inner edge diameter of the ring part is greater than or equal to the outer edge diameter of the opening top cover (1A) (similar to an overbite-type structure). The ring part at the upper edge of the lower shell (1B) and the accommodating cavity shell at the lower portion are connected by a stepped inner ring (1T). The side surrounding part of the lower shell (1B) is provided with a fixing hole pile (1B-z) corresponding to the fixing hole (1k) of the opening top cover (1A).
所述的内壳(2)至少顶部为透明材质结构,其顶部中央部位上凸形成上凸部,上凸部的顶面为承压面,内壳(2)与上凸部底部相邻的边缘部位带有与其顶面相对较低的压合部(2t),从而形成上小下大的、带有阶梯型结构的内壳,其透明顶部下方设有开口向下的容置腔(2q),内壳(2)的顶部下方设有发光器件(4)、光伏器件(5),内壳(2)的容置腔(2q)内设有电子电路元器件(6),At least the top of the inner shell (2) is made of a transparent material structure, the central part of the top is convex to form an upper convex part, the top surface of the upper convex part is a pressure-bearing surface, the edge of the inner shell (2) adjacent to the bottom of the upper convex part has a pressing part (2t) relatively lower than the top surface, thereby forming an inner shell with a stepped structure that is small at the top and large at the bottom, a accommodating cavity (2q) with an opening downward is provided below the transparent top, a light-emitting device (4) and a photovoltaic device (5) are provided below the top of the inner shell (2), and an electronic circuit component (6) is provided in the accommodating cavity (2q) of the inner shell (2).
所述的防水封装内壳结构通过公差配合由上至下嵌入在下壳(1B)的容置腔(1q)的底面上,所述的开口顶盖(1A)对位嵌入下壳(1B)的向上的开口处并通过紧固件(8)结构固定在下壳(1B)的阶梯型内圈(1T)上形成结构强度相对较高的装配式结构的保护壳(1),所述的防水封装内壳结构被锁合在保护壳(1)内,形成整体加强结构,The waterproof encapsulated inner shell structure is embedded in the bottom surface of the accommodating cavity (1q) of the lower shell (1B) from top to bottom through tolerance fitting, the opening top cover (1A) is aligned and embedded in the upward opening of the lower shell (1B) and is fixed to the stepped inner ring (1T) of the lower shell (1B) through a fastener (8) structure to form a protective shell (1) with an assembled structure having relatively high structural strength, and the waterproof encapsulated inner shell structure is locked in the protective shell (1) to form an overall reinforced structure.
其中,开口顶盖(1A)的底面或底部分别压合在下壳(1B)的阶梯型内圈(1T)和内壳(2)的压合部(2t)上,下壳(1B)上沿的围圈部分包围着开口顶盖(1A)的外沿,且整体具备其中至少有一个或至少有一组发光器件(4)经内壳(2)的透明部位上的光学结构和保护壳(1)的低区位(1a)的上方空间由内而外侧向发光的光出射通道并形成经上述光出射通道至少有一束出射光的发光主方向与地埋基准面的夹角小于30°的侧向发光结构。The bottom surface or bottom of the opening top cover (1A) is respectively pressed onto the stepped inner ring (1T) of the lower shell (1B) and the pressing portion (2t) of the inner shell (2); the ring portion of the upper edge of the lower shell (1B) surrounds the outer edge of the opening top cover (1A); and the whole has a light emission channel in which at least one or at least one group of light emitting devices (4) emit light from the inside to the outside through the optical structure on the transparent part of the inner shell (2) and the upper space of the lower area (1a) of the protective shell (1); and a lateral light emission structure is formed in which the main direction of light emission of at least one beam of light emitted through the above light emission channel has an angle of less than 30 degrees with the buried reference plane.
进一步,可参考图3、4所示,开口顶盖(1A)为其中部设有上开口(1r)的边圈型顶盖,开口顶盖(1A)上设有从其外边沿向内由低到高的上凸体(1t),形成相邻的上凸体(1t)之间低区位(1a),所述的上凸体(1t)上设有开口朝外或朝上的容置孔槽(3d),所述的容置孔槽(3d)内通过嵌合结构或/和粘结层(9)固定有逆反射体(3),形成逆反射光主方向与地埋基准面的夹角小于30°的逆反射结构,其结构可参考图11-图15所示,Further, with reference to FIGS. 3 and 4 , the open top cover (1A) is a ring-shaped top cover having an upper opening (1r) in the middle thereof, and an upper convex body (1t) extending from low to high from the outer edge thereof inwardly is provided on the open top cover (1A), forming a low area (1a) between adjacent upper convex bodies (1t), and a receiving hole groove (3d) opening outward or upward is provided on the upper convex body (1t), and a retroreflector (3) is fixed in the receiving hole groove (3d) by means of a chimeric structure and/or an adhesive layer (9), so as to form a retroreflective structure in which the angle between the main direction of the retroreflected light and the buried reference plane is less than 30°. The structure thereof can be referred to as shown in FIGS. 11 to 15 ,
所述的下壳(1B)为由底部与其侧围部构成的、带有开口向上的容置腔(1q)且容置腔(1q)上沿处的外沿口径小于或等于开口顶盖(1A)的外沿口径的保护底壳(类似于天盖地型结构),下壳(1B)的侧围部上设有与开口顶盖(1A)的固定孔(1k)相对应的固定孔桩柱(1B-z),The lower shell (1B) is a protective bottom shell (similar to a canopy-type structure) consisting of a bottom and its side surrounding parts, with a receiving cavity (1q) opening upward, and the outer edge diameter at the upper edge of the receiving cavity (1q) is less than or equal to the outer edge diameter of the opening top cover (1A). The side surrounding parts of the lower shell (1B) are provided with fixing hole piles (1B-z) corresponding to the fixing holes (1k) of the opening top cover (1A).
所述的内壳(2)至少顶部为透明材质结构,其顶部中央部位上凸形成上凸部,上凸部的顶面为承压面,内壳(2)与上凸部底部相邻的边缘部位带有与其顶面相对较低的压合部(2t),从而形成上小下大的、带有阶梯型结构的内壳,其透明顶部下方设有开口向下的容置腔(2q),内壳(2)的顶部下方设有 发光器件(4)、光伏器件(5),内壳(2)的容置腔(2q)内设有电子电路元器件(6),At least the top of the inner shell (2) is made of a transparent material structure, and the central part of the top is convex to form an upper convex part, and the top surface of the upper convex part is a pressure-bearing surface. The edge of the inner shell (2) adjacent to the bottom of the upper convex part has a pressing part (2t) relatively lower than its top surface, thereby forming an inner shell with a stepped structure that is small at the top and large at the bottom. A accommodating cavity (2q) with an opening downward is provided below the transparent top. A light-emitting device (4) and a photovoltaic device (5) are provided below the top of the inner shell (2). An electronic circuit component (6) is provided in the accommodating cavity (2q) of the inner shell (2).
所述的防水封装内壳结构通过公差配合由上至下嵌入在下壳(1B)的容置腔(1q)的底面上,所述的开口顶盖(1A)压盖在下壳(1B)的上沿并通过紧固件(8)结构固定形成结构强度相对较高的装配式结构的保护壳(1),所述的防水封装内壳结构被锁合在保护壳(1)内,形成整体加强结构,The waterproof encapsulated inner shell structure is embedded in the bottom surface of the accommodating cavity (1q) of the lower shell (1B) from top to bottom through tolerance fitting, the open top cover (1A) is pressed onto the upper edge of the lower shell (1B) and fixed through a fastener (8) structure to form a protective shell (1) of an assembled structure with relatively high structural strength, and the waterproof encapsulated inner shell structure is locked in the protective shell (1) to form an overall reinforced structure.
其中,开口顶盖(1A)的底面或底部分别压合在下壳(1B)的上沿和内壳(2)的压合部(2t)上,且整体具备其中至少有一个或至少有一组发光器件(4)经内壳(2)的透明部位上的光学结构和保护壳(1)的低区位(1a)的上方空间由内而外侧向发光的光出射通道,并形成经上述光出射通道至少有一束出射光的发光主方向与地埋基准面的夹角小于30°的侧向发光结构。The bottom surface or bottom of the opening top cover (1A) is respectively pressed onto the upper edge of the lower shell (1B) and the pressing portion (2t) of the inner shell (2), and the whole is provided with a light emission channel in which at least one or at least one group of light emitting devices (4) emit light from the inside to the outside through the optical structure on the transparent part of the inner shell (2) and the upper space of the lower area (1a) of the protective shell (1), and a lateral light emission structure is formed in which the main direction of light emission of at least one beam of light emitted through the light emission channel has an angle of less than 30 degrees with the buried reference plane.
进一步,开口顶盖(1A)的外沿俯视形状总体呈圆形或经过线条切割的圆形或对称多边形或经圆角处理的对称多边形。Furthermore, the outer edge of the opening top cover (1A) is generally circular or circular with line cuts or symmetrical polygonal or symmetrical polygonal with rounded corners when viewed from above.
进一步,开口顶盖(1A)为环形边圈结构,环形边圈的边沿部位按间隔设有起撬结构(1A-q)(也可充当补胶口),或所述的开口顶盖(1A)为由2个弧形分段或多个段弧形段构成的开口顶盖,或所述的开口顶盖(1A)为多边形边圈结构,多边形边圈的边沿部位按间隔设有起撬结构(1A-q)。Furthermore, the opening top cover (1A) is an annular edge ring structure, and the edge portion of the annular edge ring is provided with prying structures (1A-q) (which can also serve as glue filling ports) at intervals, or the opening top cover (1A) is an opening top cover composed of two arc segments or multiple arc segments, or the opening top cover (1A) is a polygonal edge ring structure, and the edge portion of the polygonal edge ring is provided with prying structures (1A-q) at intervals.
进一步,开口顶盖(1A)上设有从其外边沿向内以缓冲面(1h)由低到高的上凸体(1t),上凸体(1t)的缓冲面(1h)为斜面或折面或弧面。Furthermore, the opening top cover (1A) is provided with an upper convex body (1t) extending from the outer edge thereof inwardly with a buffer surface (1h) from low to high, and the buffer surface (1h) of the upper convex body (1t) is an inclined surface, a folded surface or a curved surface.
进一步,上凸体(1t)为2个或多个上凸体按间隔设在开口顶盖(1A)上。Furthermore, the upper protrusion (1t) is composed of two or more upper protrusions arranged at intervals on the opening top cover (1A).
进一步,上开口(1r)俯视形状类似带螺孔内凹的四边形、或类似带螺孔内凹的六边形、或类似带螺孔内凹的八边形、或类似带螺孔内凹的十字形、或类似带螺孔内凹的凸字形、或类似带螺孔内凹的中字形。Furthermore, the top view of the upper opening (1r) is similar to a quadrilateral with a screw hole recessed, or similar to a hexagon with a screw hole recessed, or similar to an octagon with a screw hole recessed, or similar to a cross with a screw hole recessed, or similar to a convex shape with a screw hole recessed, or similar to a Chinese character with a screw hole recessed.
进一步,下壳(1B)的上部或上沿俯视形状总体呈圆形,下壳(1B)的下部形状可按需设计。Furthermore, the upper portion or upper edge of the lower shell (1B) is generally circular in shape when viewed from above, and the shape of the lower portion of the lower shell (1B) can be designed as required.
进一步,下壳(1B)的外侧围部上带有凹凸结构(1j)(优选立筋),可提高壳体结构强度和安装牢固度。Furthermore, the outer peripheral portion of the lower shell (1B) is provided with a concave-convex structure (1j) (preferably vertical ribs), which can improve the structural strength and installation firmness of the shell.
进一步,开口顶盖(1A)的固定孔(1k)下方设有下凸的固定孔桩头(1A-z),所述的下壳(1B)的侧围部上设有与开口顶盖(1A)的固定孔桩头(1A-z)相对应的固定孔桩位(1B-w),所述的固定孔桩位(1B-w)的下方设有支承固定孔桩头(1A-z)的固定孔桩柱(1B-z),Furthermore, a downwardly convex fixing hole pile head (1A-z) is provided below the fixing hole (1k) of the opening top cover (1A), a fixing hole pile position (1B-w) corresponding to the fixing hole pile head (1A-z) of the opening top cover (1A) is provided on the side surrounding portion of the lower shell (1B), and a fixing hole pile column (1B-z) supporting the fixing hole pile head (1A-z) is provided below the fixing hole pile position (1B-w).
所述的开口顶盖(1A)和下壳(1B)通过紧固件(8)结构结合成结构强度相对较高的装配式结构的保护壳(1)并将所述的防水封装内壳结构锁合在保护壳(1)内,其中,开口顶盖(1A)的固定孔桩头(1A-z)压合在下壳(1B)的固定孔桩柱(1B-z)上方的固定孔桩位(1B-w)内。The open top cover (1A) and the lower shell (1B) are combined by means of a fastener (8) structure to form a protective shell (1) of an assembled structure having a relatively high structural strength, and the waterproof encapsulated inner shell structure is locked in the protective shell (1), wherein the fixing hole pile head (1A-z) of the open top cover (1A) is pressed into the fixing hole pile position (1B-w) above the fixing hole pile column (1B-z) of the lower shell (1B).
进一步,开口顶盖(1A)下方设有下凸的结构加厚段(1A-s)【优选设在强度相对较小的低区位(1a)的下方,特别是固定孔(1k)所在部位,以增强其强度】,所述的内壳(2)的压合部(2t)上设有与开口顶盖(1A)的下凸的结构加厚段(1A-s)相对的凹陷部(2a),所述的下壳(1B)的阶梯型内圈(1T)上设有与开口顶盖(1A)的下凸的结构加厚段(1A-s)相对的凹陷部(1B-a),Furthermore, a downwardly convex structural thickening section (1A-s) is provided below the opening top cover (1A) [preferably provided below the low area (1a) with relatively low strength, in particular at the location of the fixing hole (1k), to enhance its strength], a recessed section (2a) is provided on the press-fitting portion (2t) of the inner shell (2) and is opposite to the downwardly convex structural thickening section (1A-s) of the opening top cover (1A), and a recessed section (1B-a) is provided on the stepped inner ring (1T) of the lower shell (1B) and is opposite to the downwardly convex structural thickening section (1A-s) of the opening top cover (1A).
所述的开口顶盖(1A)对位嵌入下壳(1B)的向上的开口处并通过紧固件(8)结构固定在下壳(1B)的阶梯型内圈(1T)上形成结构强度相对较高的装配式结构的保护壳(1),所述的防水封装内壳结构被锁合在保护壳(1)内,其中,开口顶盖(1A)的下凸的结构加厚段(1A-s)压合在内壳(2)的凹陷部(2a)和下壳(1B)的凹陷部(1B-a)内。The opening top cover (1A) is aligned and embedded in the upward opening of the lower shell (1B) and is fixed to the stepped inner ring (1T) of the lower shell (1B) through a fastener (8) structure to form an assembled protective shell (1) with relatively high structural strength. The waterproof encapsulated inner shell structure is locked in the protective shell (1), wherein the downwardly convex structural thickened section (1A-s) of the opening top cover (1A) is pressed into the recessed portion (2a) of the inner shell (2) and the recessed portion (1B-a) of the lower shell (1B).
进一步,开口顶盖(1A)上带有长余辉发光涂层,或所述的开口顶盖(1A)为长余辉发光材料与液态或熔融态透明介质的混合注塑成型体。Furthermore, the opening top cover (1A) is provided with a long afterglow luminescent coating, or the opening top cover (1A) is a mixed injection-molded body of a long afterglow luminescent material and a liquid or molten transparent medium.
进一步,开口顶盖(1A)上带有荧光涂层,或所述的开口顶盖(1A)为荧光材料与液态或熔融态透明介质的混合注塑成型体。Furthermore, the opening top cover (1A) is provided with a fluorescent coating, or the opening top cover (1A) is a mixed injection-molded body of a fluorescent material and a liquid or molten transparent medium.
进一步,开口顶盖(1A)与内壳(2)之间(包括两者之间的缝隙)设有(一般以液态填充)封装胶固化成型体(7),或开口顶盖(1A)与下壳(1B)之间(包括两者之间的缝隙)设有(一般以液态填充)封装胶固化成型体(7),或下壳(1B)与内壳(2)之间(包括两者之间的缝隙)设有(一般以液态填充)封装胶固化成型体(7),或开口顶盖(1A)与所述的防水封装内壳结构之间(包括两者之间的缝隙)设有(一般以液态填充)封装胶固化成型体(7),或下壳(1B)与所述的防水封装内壳结构之间(包括两者之间的缝隙)设有(一般以液态填充)封装胶固化成型体(7),或者公差配合部位的缝隙之间设有封装胶固化成型体(7):形成进一步的再次(二次)防水封装结构或/和加强结构。一般可从保护壳(1)底部的灌胶孔灌胶或从开口顶盖(1A)与内壳(2)之间的缝隙间补胶。Furthermore, a packaging glue solidified body (7) is provided between the opening top cover (1A) and the inner shell (2) (including the gap between the two), or a packaging glue solidified body (7) is provided between the opening top cover (1A) and the lower shell (1B) (including the gap between the two), or a packaging glue solidified body (7) is provided between the lower shell (1B) and the inner shell (2) (including the gap between the two), or a packaging glue solidified body (7) is provided between the opening top cover (1A) and the waterproof packaging inner shell structure (including the gap between the two), or a packaging glue solidified body (7) is provided between the lower shell (1B) and the waterproof packaging inner shell structure (including the gap between the two), or a packaging glue solidified body (7) is provided between the gaps at the tolerance fitting parts: a further secondary waterproof packaging structure or/and a reinforcement structure are formed. Generally, glue can be injected from the glue injection hole at the bottom of the protective shell (1) or glue can be added from the gap between the open top cover (1A) and the inner shell (2).
进一步,开口顶盖(1A)为环形边圈结构,环形边圈的前、后侧上分别对称地设有由其外边沿向内以缓冲面(1h)由低到高的上凸体(1t),环形边圈的左、右侧上分别对称地设有由其外边沿向内以缓冲面(1h)由低到高的上凸体(1t),上述相邻的前后左右的上凸体(1t)之间设有4个低区位(1a),并在内壳(2)外露部位的侧部和开口顶盖(1A)前、后上凸体(1t)的左、右两侧的低区位(1a)的上方空间分别形成可供发光器件(4)前后双向出射的光出射通道,内壳(2)内设有沿上述光出射通道出射的发光器件(4),所述的前、后侧的上凸体(1t)的缓冲面(1h)上分别设有容置孔槽(3d),所述的前、后侧的容置孔槽(3d)内分别设有粘结层(9),所述的容置孔槽(3d)通过粘结层(9)粘结结合有逆反射体(3)形成其逆反射光主方向与地埋基准面的夹角小于30°的侧向逆反射结构,从而形成前后双向反光、至少在前后双向分别设有Led的双向发光的整体结构,其中,所述的相邻上凸体(1t)之间的低区位(1a)上设有不少于4个固定孔(1k),或/和,左、右侧的上凸体(1t)上设有固定孔(1k)(总体不少于4个),或者所述的开口顶盖(1A)为环形边圈结构,环形边圈的前、后侧上分别对称地设有由其外边沿向内以缓冲面(1h)由低到高的上凸体(1t),环形边圈的左、右侧上分别对称地设有由其外边沿向内以缓冲面(1h)由低到高的上凸体(1t),上述相邻的前后左右上凸体(1t)之间设有4个低区位(1a),并在内壳(2)外露部位的侧部和开口顶盖(1A)前、后上凸体(1t)的左、右两侧的低区位(1a)的上方空间分别形成可供发光器件(4)前后双向出射的光出射通道,内壳(2)内设有沿上述光出射通道出射的发光器件(4),所述的前、后、左、右侧的上凸体(1t)的缓冲面(1h)上分别设有容置孔槽(3d),所述的前、后、左、右侧的容置孔槽(3d)内分别设有粘结层(9),所述的容置孔槽(3d)通过粘结层(9)粘结结合有逆反射体(3)形成其逆反射光主方向与地埋基准面的夹角小于30°的侧向逆反射结构,从而形成前后左右四面反光、至少在前后双向分别设有Led的双向发光的结构,其中,所述的相邻上凸体(1t)之间的低区位(1a)上设有固定孔(1k)(总体不少于4个),或者所述的开口顶盖(1A)为环形边圈结构,环形边圈的前、后侧上分别对称地设有由其外边沿向内以缓冲面(1h)由低到高的上凸体(1t),环形边圈的左、右侧上分别对称地设有由其外边沿向内以缓冲面(1h)由低到高的上凸体(1t),上述相邻的上凸体(1t)之间设有4个低区位(1a),并在内壳(2)外露部位的侧部和开口顶盖(1A)前、后上凸体(1t)的左、右两侧的低区位(1a)的上方空间分别形成可供发光器件(4)前后双向出射的光出射通道,内壳(2)内设有沿上述光出射通道出射的发光器件(4),所述的前、后、左、右侧的上凸体(1t)的缓冲面(1h)上分别设有容置孔槽(3d),所述的前、后侧的容置孔槽(3d)内分别设有粘结层(9),所述的容置孔槽(3d)通过粘结层(9)粘结结合有逆反射体(3)形成其逆反射光主方向与地埋基准面的夹角小于30°的侧向逆反射结构,所述的左、右侧的容置孔槽(3d)内分别设有长余辉发光体(10),从而形成前后双向反光、至少在前后双向分别设有Led的双向发光、左右双侧长余辉发光的结构,其中,所述的相邻上凸体(1t)之间的低区位(1a)上设有固定孔(1k)(总体不少于4个),或者 所述的开口顶盖(1A)为环形边圈结构,环形边圈的左、右侧上分别对称地设有由其外边沿向内以缓冲面(1h)由低到高的上凸体(1t)从而在环形边圈结构的前后两侧形成2个低区位(1a),并在内壳(2)外露部位的侧部和开口顶盖(1A)前、后两侧的低区位(1a)的上方空间分别形成可供发光器件(4)前后双向出射的光出射通道,内壳(2)内设有沿上述光出射通道出射的发光器件(4),所述的左、右侧的上凸体(1t)的缓冲面(1h)上分别设有容置孔槽(3d),所述的容置孔槽(3d)内分别设有粘结层(9),所述的容置孔槽(3d)通过粘结层(9)粘结结合有逆反射体(3)形成其逆反射光主方向与地埋基准面的夹角小于30°的侧向逆反射结构,从而形成左右双向反光、至少在前后双向分别设有Led的双向发光的结构,其中,所述的开口顶盖(1A)前、后两侧的低区位(1a)上设有固定孔(1k),或/和,左、右侧的上凸体(1t)上设有固定孔(1k)。Furthermore, the opening top cover (1A) is an annular edge ring structure, and the front and rear sides of the annular edge ring are symmetrically provided with upper convex bodies (1t) extending from low to high with a buffer surface (1h) from the outer edge to the inside, and the left and right sides of the annular edge ring are symmetrically provided with upper convex bodies (1t) extending from low to high with a buffer surface (1h) from the outer edge to the inside, respectively. Four low areas (1a) are provided between the adjacent front, rear, left and right upper convex bodies (1t), and the side parts of the exposed part of the inner shell (2) and the left and right sides of the front and rear upper convex bodies (1t) of the opening top cover (1A) are provided with a plurality of lower areas (1a). The upper space of the low area (1a) forms light emission channels for the light emitting device (4) to emit light in both the front and rear directions. The inner shell (2) is provided with a light emitting device (4) that emits light along the light emission channels. The buffer surfaces (1h) of the upper convex bodies (1t) on the front and rear sides are provided with accommodation holes (3d). The accommodation holes (3d) on the front and rear sides are provided with adhesive layers (9). The accommodation holes (3d) are bonded to the retroreflector (3) through the adhesive layers (9) to form a small angle between the main direction of the retroreflected light and the buried reference plane. The invention relates to a lateral retroreflective structure with an angle of 30°, thereby forming a bidirectional reflective structure in front and back directions and a bidirectional luminous structure with LEDs respectively arranged in the front and back directions, wherein at least four fixing holes (1k) are arranged on the low area (1a) between the adjacent upper convex bodies (1t), or/and, the upper convex bodies (1t) on the left and right sides are provided with fixing holes (1k) (total of at least four), or the opening top cover (1A) is an annular edge ring structure, and the front and rear sides of the annular edge ring are respectively symmetrically provided with a buffer surface (1h) extending from the outer edge of the annular edge ring inward from the low The upper convex body (1t) is symmetrically provided on the left and right sides of the annular edge ring, and the upper convex bodies (1t) are arranged from low to high with the buffer surface (1h) inward from the outer edge thereof, and four low areas (1a) are arranged between the adjacent front, rear, left and right upper convex bodies (1t), and light exit channels for the light emitting device (4) to emit light in both directions are formed on the side of the exposed part of the inner shell (2) and the upper space of the left and right sides of the low areas (1a) of the front and rear upper convex bodies (1t) of the open top cover (1A), respectively. The inner shell (2) is provided with light exit channels along the light exit channels. A light-emitting device (4), wherein the buffer surfaces (1h) of the upper convex bodies (1t) on the front, rear, left and right sides are respectively provided with accommodating holes (3d), and the accommodating holes (3d) on the front, rear, left and right sides are respectively provided with bonding layers (9), and the accommodating holes (3d) are bonded to the retroreflective bodies (3) through the bonding layers (9) to form a lateral retroreflective structure in which the angle between the main direction of the retroreflected light and the buried reference plane is less than 30 degrees, thereby forming a bidirectional light-emitting structure that reflects light on the front, rear, left and right sides and is provided with LEDs in at least the front and rear bidirectional directions. , wherein the low area (1a) between the adjacent upper convex bodies (1t) is provided with fixing holes (1k) (not less than 4 in total), or the open top cover (1A) is an annular edge ring structure, and the front and rear sides of the annular edge ring are symmetrically provided with upper convex bodies (1t) extending from low to high with a buffer surface (1h) from the outer edge to the inside, and the left and right sides of the annular edge ring are symmetrically provided with upper convex bodies (1t) extending from low to high with a buffer surface (1h) from the outer edge to the inside, and 4 low areas (1a) are provided between the adjacent upper convex bodies (1t). ), and light emission channels for the light emitting device (4) to emit light in both the front and rear directions are formed in the upper spaces of the lower areas (1a) on the left and right sides of the front and rear upper convex bodies (1t) of the open top cover (1A) at the side of the exposed part of the inner shell (2), and the inner shell (2) is provided with a light emitting device (4) for emitting light along the light emission channels, and the buffer surfaces (1h) of the upper convex bodies (1t) on the front, rear, left and right sides are respectively provided with accommodation holes (3d), and the accommodation holes (3d) on the front and rear sides are respectively provided with adhesive layers (9), and the accommodation The hole groove (3d) is bonded to the retroreflector (3) through an adhesive layer (9) to form a lateral retroreflective structure in which the angle between the main direction of the retroreflected light and the buried reference plane is less than 30 degrees, and the left and right accommodating hole grooves (3d) are respectively provided with long afterglow luminous bodies (10), thereby forming a structure of front and rear bidirectional reflection, bidirectional lighting with LEDs at least provided in the front and rear bidirectional directions, and left and right long afterglow luminous structures, wherein fixing holes (1k) (not less than 4 in total) are provided on the low area (1a) between the adjacent upper convex bodies (1t), or The open top cover (1A) is an annular edge ring structure, and upper convex bodies (1t) are symmetrically provided on the left and right sides of the annular edge ring, extending from the outer edge of the annular edge ring inwardly with a buffer surface (1h) from low to high, so that two low areas (1a) are formed on the front and rear sides of the annular edge ring structure, and light emission channels for the light emitting device (4) to emit light in both directions are formed on the side of the exposed part of the inner shell (2) and the space above the low areas (1a) on the front and rear sides of the open top cover (1A), respectively. The inner shell (2) is provided with a light emitting device (4) that emits light along the above-mentioned light emission channel, and the buffer surfaces (1h) of the upper convex bodies (1t) on the left and right sides are arranged on the upper side of the inner shell (2) and the lower side (1a) on the front and rear sides of the open top cover (1A). 1h) are respectively provided with accommodating holes (3d), and adhesive layers (9) are respectively provided in the accommodating holes (3d). The accommodating holes (3d) are bonded and combined with the retroreflector (3) through the adhesive layer (9) to form a lateral retroreflective structure in which the angle between the main direction of the retroreflected light and the buried reference plane is less than 30 degrees, thereby forming a bidirectional light-emitting structure with left and right bidirectional reflection and LEDs respectively provided in at least the front and rear directions, wherein fixing holes (1k) are provided on the low areas (1a) on the front and rear sides of the opening top cover (1A), or/and fixing holes (1k) are provided on the upper convex bodies (1t) on the left and right sides.
附图说明(图中单箭头虚线代表Led光出射方向,双箭头虚线代表逆反射光方向,无箭头的点画线代表地埋基准线) Description of the drawings (the single dotted arrow line in the figure represents the direction of LED light emission, the double dotted arrow line represents the direction of retroreflected light, and the dotted line without an arrow represents the buried reference line)
图1为本发明的装配式结构的保护壳的开口顶盖的外沿口径小于下壳上沿的内沿口径(地包天型)的,其开口顶盖上设有单元型逆反射体的道钉截面结构原理示意图,FIG1 is a schematic diagram showing the cross-sectional structure principle of a road spike having a unit-type retroreflector on the opening top cover of a protective shell of an assembled structure of the present invention, wherein the outer diameter of the opening top cover is smaller than the inner diameter of the upper edge of the lower shell (overbite type).
图2为本发明的装配式结构的保护壳的开口顶盖的外沿口径小于下壳上沿的内沿口径(地包天型)的,其开口顶盖上设有微珠阵列组合型逆反射体的道钉截面结构原理示意图,FIG2 is a schematic diagram showing the cross-sectional structure of a road spike having a micro-bead array combined retro-reflective body on the opening top cover of the protective shell of the assembled structure of the present invention, wherein the outer diameter of the opening top cover is smaller than the inner diameter of the upper edge of the lower shell (overbite type).
图3为本发明的装配式结构的保护壳的开口顶盖的外沿口径大于或等于下壳上沿的外沿口径(天盖地型)的,其开口顶盖上设有微珠阵列组合型逆反射体的道钉截面结构原理示意图,FIG3 is a schematic diagram showing the cross-sectional structure of a road spike having a microbead array combined retroreflector on the opening top cover of the protective shell of the assembled structure of the present invention, wherein the outer diameter of the opening top cover is greater than or equal to the outer diameter of the upper edge of the lower shell (ceiling cover type).
图4为本发明的装配式结构的保护壳的开口顶盖的外沿口径小于下壳上沿的内沿口径(地包天型)的、其开口顶盖上设有微棱镜型逆反射体的道钉截面结构原理示意图,FIG4 is a schematic diagram showing the cross-sectional structure principle of a road spike in which the outer diameter of the opening top cover of the protective shell of the assembled structure of the present invention is smaller than the inner diameter of the upper edge of the lower shell (overbite type), and a micro-prismatic retroreflector is provided on the opening top cover.
图5为本发明的一体式结构的保护壳的、其上设有逆反射体(以透镜单元型逆反射体为示例,其他不同类型的逆反射体结构可参照1-4的逆反射体结构)的道钉经过其逆反射体的道钉截面结构原理示意图,FIG5 is a schematic diagram of the cross-sectional structure of a road spike of the protective shell of the integrated structure of the present invention, on which a retroreflector is provided (a lens unit type retroreflector is used as an example, and other different types of retroreflector structures can refer to the retroreflector structures of 1-4).
图6为本发明的一体式结构的保护壳的、其上设有逆反射体(以透镜单元型逆反射体为示例,不同类型的逆反射体结构可参照1-4的逆反射体结构)的道钉经过其Led发光体和紧固螺孔的道钉截面结构原理示意图,FIG6 is a schematic diagram of the cross-sectional structure of a road spike of the protective shell of the integrated structure of the present invention, on which a retroreflector (a lens unit type retroreflector is taken as an example, and different types of retroreflector structures can refer to the retroreflector structures of 1-4) is provided, through its LED light source and fastening screw hole,
图7为本发明的内壳上设有逆反射体(以微珠阵列组合型逆反射体为示例,不同类型的逆反射体结构可参照1-4的逆反射体结构)的道钉截面结构原理示意图,FIG7 is a schematic diagram of the cross-sectional structure principle of a road stud having a retroreflector (taking a microbead array combined retroreflector as an example, and different types of retroreflector structures can refer to the retroreflector structures of 1-4) on the inner shell of the present invention.
图8为本发明的经过Led发光体所在部位的道钉立体截面结构及其光学结构原理示意图和光路原理示意图,FIG8 is a schematic diagram of the three-dimensional cross-sectional structure of a road stud passing through the location of an LED light source and its optical structure principle and optical path principle,
图9为本发明的经过Led发光体所在部位的道钉立体截面结构示意图,FIG9 is a schematic diagram of a three-dimensional cross-sectional structure of a road stud passing through the location of an LED light source of the present invention,
图10为本发明的经过Led发光体所在部位的道钉立体截面结构示意图,FIG10 is a schematic diagram of a three-dimensional cross-sectional structure of a road stud passing through the location of an LED light source of the present invention,
图11为本发明的边圈型开口顶盖及其逆反射体的立体结构示意图,FIG. 11 is a schematic diagram of the three-dimensional structure of the edge ring type opening top cover and its retroreflector according to the present invention,
图12为本发明的边圈型开口顶盖及其逆反射体的顶部结构示意图,FIG. 12 is a schematic diagram of the top structure of the edge ring type opening top cover and its retroreflector of the present invention,
图13为本发明的边圈型开口顶盖的底面结构示意图,FIG. 13 is a schematic diagram of the bottom structure of the edge ring type opening top cover of the present invention,
图14为本发明的边圈型开口顶盖及其逆反射体的剖面视图结构示意图,FIG. 14 is a schematic cross-sectional view of the structure of the edge ring type opening top cover and its retroreflector of the present invention,
图15为本发明的实施例一的边圈型开口顶盖及其逆反射体的爆炸及其装配结构示意图,FIG. 15 is a schematic diagram of the explosion and assembly structure of the edge ring type opening top cover and its retroreflector according to the first embodiment of the present invention,
图16为本发明的实施例一的带有局部透视的道钉顶部结构及其发光反光示意图,FIG. 16 is a schematic diagram of the top structure of a road stud with partial perspective and its luminous and reflective properties according to the first embodiment of the present invention.
图17为本发明的实施例一的道钉立体结构及其发光反光示意图,FIG. 17 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and light-reflecting structure according to the first embodiment of the present invention.
图18为本发明的实施例一的道钉正面(迎车面)结构示意图,FIG18 is a schematic diagram of the front (oncoming) structure of the road stud of Embodiment 1 of the present invention,
图19为本发明的实施例一的道钉爆炸及其装配结构示意图,FIG. 19 is a schematic diagram of the spike explosion and its assembly structure of the first embodiment of the present invention.
图20为本发明的实施例二的带有局部透视的道钉顶部结构及其发光反光示意图,FIG. 20 is a schematic diagram of the top structure of a road stud with partial perspective and its luminous and reflective properties according to the second embodiment of the present invention.
图21为本发明的实施例二的道钉立体结构及其发光反光示意图,FIG21 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and light-reflecting properties according to the second embodiment of the present invention.
图22为本发明的实施例二的道钉正面结构示意图,FIG22 is a schematic diagram of the front structure of a road spike according to the second embodiment of the present invention.
图23为本发明的实施例二的道钉爆炸及其装配结构示意图,FIG23 is a schematic diagram of the explosion and assembly structure of the spike of the second embodiment of the present invention.
图24为本发明的实施例三的带有局部透视的道钉顶部结构及其发光反光示意图,FIG. 24 is a schematic diagram of the top structure of a road stud with partial perspective and its luminous and reflective properties according to the third embodiment of the present invention.
图25为本发明的实施例三的道钉立体结构及其发光反光示意图,FIG25 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and reflective structure according to the third embodiment of the present invention.
图26为本发明的实施例三的道钉正面结构示意图,FIG26 is a schematic diagram of the front structure of a road stud according to the third embodiment of the present invention.
图27为本发明的实施例三的道钉爆炸及其装配结构示意图,FIG27 is a schematic diagram of the explosion and assembly structure of a spike according to the third embodiment of the present invention.
图28为本发明的实施例四的带有局部透视的道钉顶部结构及其发光反光示意图,FIG28 is a schematic diagram of the top structure of a road stud with partial perspective and its luminous and reflective properties according to the fourth embodiment of the present invention.
图29为本发明的实施例四的道钉立体结构及其发光反光示意图,FIG29 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and light-reflecting properties according to the fourth embodiment of the present invention.
图30为本发明的实施例四的道钉正面结构示意图,FIG30 is a schematic diagram of the front structure of a road spike according to a fourth embodiment of the present invention.
图31为本发明的实施例四的道钉爆炸及其装配结构示意图,FIG31 is a schematic diagram of the explosion and assembly structure of a spike according to a fourth embodiment of the present invention.
图32为本发明的实施例五的带有局部透视的道钉顶部结构及其发光反光示意图,FIG32 is a schematic diagram of the top structure of a road stud with partial perspective and its luminous and reflective properties according to Embodiment 5 of the present invention.
图33为本发明的实施例五的道钉立体结构及其发光反光示意图,FIG33 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and light-reflecting structure according to the fifth embodiment of the present invention.
图34为本发明的实施例五的道钉正面结构示意图,FIG34 is a schematic diagram of the front structure of a road spike according to Embodiment 5 of the present invention.
图35为本发明的实施例五的道钉爆炸及其装配结构示意图,FIG35 is a schematic diagram of the explosion and assembly structure of a spike in Embodiment 5 of the present invention.
图36为本发明的实施例六的带有局部透视的道钉顶部结构及其发光反光示意图,FIG36 is a schematic diagram of the top structure of a road stud with partial perspective and its luminous and reflective properties according to the sixth embodiment of the present invention.
图37为本发明的实施例六的道钉立体结构及其发光反光示意图,FIG37 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and light-reflecting properties according to the sixth embodiment of the present invention.
图38为本发明的实施例六的道钉正面结构示意图,FIG38 is a schematic diagram of the front structure of a road spike according to a sixth embodiment of the present invention.
图39为本发明的实施例六的经过逆反射体所在部位的道钉立体截面结构示意图,FIG39 is a schematic diagram of a three-dimensional cross-sectional structure of a road spike passing through a portion where a retroreflector is located according to a sixth embodiment of the present invention.
图40为本发明的实施例六的经过Led发光体所在部位的道钉立体截面结构示意图,FIG40 is a schematic diagram of a three-dimensional cross-sectional structure of a road stud passing through the location of an LED light source according to a sixth embodiment of the present invention.
图41为本发明的实施例六的经过Led发光体所在部位的道钉立体截面结构示意图,FIG41 is a schematic diagram of a three-dimensional cross-sectional structure of a road stud passing through the location of an LED light source according to a sixth embodiment of the present invention.
图42为本发明的实施例六的设有带容置孔槽的上凸体的边圈型开口顶盖的立体结构示意图,FIG42 is a schematic diagram of the three-dimensional structure of a rim-shaped opening top cover provided with an upper convex body with an accommodating hole groove according to the sixth embodiment of the present invention,
图43为本发明的实施例六的道钉爆炸及其装配结构示意图,FIG43 is a schematic diagram of the explosion and assembly structure of a spike according to a sixth embodiment of the present invention.
图44为本发明的实施例六的上沿部位设有向外水平扩展的外凸体的下壳的立体结构示意图,FIG44 is a schematic diagram of the three-dimensional structure of the lower shell of the sixth embodiment of the present invention, wherein the upper edge thereof is provided with an outer convex body extending horizontally outward.
图45为本发明的实施例六的其下壳的上沿部位设有向外水平扩展的外凸体的道钉立体结构及其发光反光示意图,FIG45 is a schematic diagram of a three-dimensional structure of a road spike having an outer convex body extending horizontally outward at the upper edge of the lower shell and its light-emitting and reflective structure according to the sixth embodiment of the present invention.
图46为本发明的实施例七的带有局部透视的道钉顶部结构及其发光反光示意图,FIG46 is a schematic diagram of the top structure of a road stud with partial perspective and its luminous and reflective properties according to the seventh embodiment of the present invention.
图47为本发明的实施例七的道钉立体结构及其发光反光示意图,FIG47 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and light-reflecting properties according to the seventh embodiment of the present invention.
图48为本发明的实施例七的道钉正面结构示意图,FIG48 is a schematic diagram of the front structure of a road spike according to Embodiment 7 of the present invention.
图49为本发明的实施例七的道钉爆炸及其装配结构示意图,FIG49 is a schematic diagram of the explosion and assembly structure of the spike of the seventh embodiment of the present invention.
图50为本发明的实施例八的带有局部透视的道钉顶部结构及其发光反光示意图,FIG50 is a schematic diagram of the top structure of a road stud with partial perspective and its luminous and reflective properties according to the eighth embodiment of the present invention.
图51为本发明的实施例八的道钉立体结构及其发光反光示意图,FIG51 is a schematic diagram of the three-dimensional structure of a road stud and its light-emitting and light-reflecting properties according to the eighth embodiment of the present invention.
图52为本发明的实施例八的道钉正面结构示意图,FIG52 is a schematic diagram of the front structure of a road spike according to Embodiment 8 of the present invention.
图53为本发明的实施例八的经过其Led发光体和紧固螺孔的道钉截面结构示意图,FIG53 is a schematic diagram of a cross-sectional structure of a road spike through its LED light emitter and fastening screw hole according to the eighth embodiment of the present invention.
图54为本发明的实施例八的道钉爆炸及其装配结构示意图。FIG. 54 is a schematic diagram of the spike explosion and its assembly structure according to the eighth embodiment of the present invention.
结合附图描述本发明的实施例。Embodiments of the present invention are described with reference to the accompanying drawings.
一种地埋式太阳能发光反光道钉,包括保护壳(110)、内壳(120)、逆反射体(130)、 发光器件(140)、光伏器件(150)、电子电路元器件(160)、封装胶固化成型体(170),紧固螺丝(180),粘结层(190),如图11-19所示。A buried solar-powered reflective road stud comprises a protective shell (110), an inner shell (120), a retroreflector (130), a light-emitting device (140), a photovoltaic device (150), electronic circuit components (160), a packaging glue cured molded body (170), a fastening screw (180), and an adhesive layer (190), as shown in FIGS. 11-19.
所述的保护壳(110)包括开口顶盖(110A)和下壳(110B)上下两部分,The protective shell (110) comprises an open top cover (110A) and a lower shell (110B).
其中,所述的开口顶盖(110A)为外径100mm~160mm、外沿总体呈圆形的、中央设有向上开口的类似八边形的上开口(110r)的压铸加工成型的环形铝合金或环形不锈钢圈盖,如图11-15所示,The opening top cover (110A) is a die-cast annular aluminum alloy or stainless steel ring cover with an outer diameter of 100 mm to 160 mm, a generally circular outer edge, and an octagonal upper opening (110r) in the center that opens upward, as shown in FIGS. 11-15 .
环形边圈的前、后侧部(前、后端部)分别对称地设有2个由其外边沿向内以缓冲面(110h)由低到高过渡的上凸体(110t)充当护块结构,所述的上凸体(110t)顶面相对于地埋基准面【装配后对应下壳(110B)上沿】的高度为9mm左右,其上分别设有1个圆柱形的、开孔槽方向面向前后迎车面的、孔槽开口朝向倾角θ1=5°~25°的斜向下开孔的孔洞型容置孔槽(130d),所述的孔洞型容置孔槽(130d)内分别注入适量的液态粘胶(环氧结构胶或聚氨酯结构胶),再嵌入直径9mm左右、长度10mm左右的双球面柱体形玻璃透镜体单元(类似猫眼珠)充当逆反射体(130),上述逆反射体的逆反射光单侧范围角θ4=12°~25°,粘胶固化后形成粘结层(190),将逆反射体(130)与容置孔槽(130d)形成结构固定,从而形成前后两侧的、逆反射主方向与地埋基准面的夹角θ3=5°~25°的逆反射结构,The front and rear sides (front and rear ends) of the annular edge ring are symmetrically provided with two upper convex bodies (110t) which transition from low to high with a buffer surface (110h) from the outer edge to the inside, serving as a protective block structure. The height of the top surface of the upper convex body (110t) relative to the buried reference surface [corresponding to the upper edge of the lower shell (110B) after assembly] is about 9 mm, and a cylindrical hole-type accommodating hole groove (130d) is respectively provided thereon, with the hole groove direction facing the front and rear vehicle facing surfaces, and the hole groove opening facing the inclination angle θ1=5°~25° and opening downwardly obliquely. The hole-type accommodating hole groove (130d) 0d) are respectively injected with an appropriate amount of liquid adhesive (epoxy structural adhesive or polyurethane structural adhesive), and then a double spherical cylindrical glass lens unit (similar to a cat's eye bead) with a diameter of about 9 mm and a length of about 10 mm is embedded to serve as a retroreflector (130), wherein the retroreflected light of the retroreflector has a single-side range angle θ4=12° to 25°, and after the adhesive is cured, an adhesive layer (190) is formed to fix the retroreflector (130) and the receiving hole groove (130d) to form a structure, thereby forming a retroreflective structure with an angle θ3=5° to 25° between the main direction of retroreflection and the buried reference plane on the front and rear sides,
环形边圈的左、右侧部分别对称地设有2个由其外边沿向内以缓冲面(110h)由低到高过渡的上凸体(110t)充当护块结构,其朝外的前、后侧部分别设有1个圆柱形的、开孔槽方向面向前后迎车面的、孔槽开口朝向倾角θ1=5°~20°的容置孔槽(130d),所述的容置孔槽(130d)内分别注入适量的液态粘胶(环氧结构胶或聚氨酯结构胶),再嵌入直径9mm左右、长度10mm左右的双球面柱体形玻璃透镜体单元充当逆反射体(130),上述逆反射体的逆反射光单侧范围角θ4=12°~25°,粘胶固化后形成粘结层(190),将逆反射体(130)与容置孔槽(130d)形成结构固定,从而形成前后两侧的、逆反射主方向与地埋基准面的夹角θ3=5°~20°的逆反射结构,The left and right sides of the annular edge ring are symmetrically provided with two upper convex bodies (110t) which transition from low to high with a buffer surface (110h) from the outer edge to the inside, serving as a protective block structure. The front and rear sides facing outward are respectively provided with a cylindrical receiving hole groove (130d) with the hole groove direction facing the front and rear vehicle faces and the hole groove opening facing the inclination angle θ1=5°~20°. The receiving hole groove (130d) is respectively injected with an appropriate amount of liquid adhesive (epoxy structural adhesive or polyurethane structural adhesive). The adhesive is then embedded in a double spherical cylindrical glass lens unit with a diameter of about 9 mm and a length of about 10 mm to serve as a retroreflector (130). The retroreflector has a single-side range angle θ4 of 12° to 25°. After the adhesive is cured, a bonding layer (190) is formed to fix the retroreflector (130) and the receiving hole groove (130d) to form a structure, thereby forming a retroreflector structure with an angle θ3 of 5° to 20° between the main direction of retroreflection and the buried reference plane on the front and rear sides.
从而上述朝前的4个双球面柱体形玻璃透镜体单元形成前后位各两排设置、朝后的4个双球面柱体形玻璃透镜体单元形成前后位各两排设置,可通过多点位设置的逆反射体的亮度叠加效果,以提高逆反射效率。Thus, the four forward-facing double-spherical cylindrical glass lens units form two rows each at the front and rear positions, and the four backward-facing double-spherical cylindrical glass lens units form two rows each at the front and rear positions, and the brightness superposition effect of the retroreflectors arranged at multiple points can be used to improve the retroreflection efficiency.
上述相邻的前后左右上凸体(110t)之间分别设有相对较低的低区位(110a),相对较低的低区位(110a)上和左右侧的上凸体(110t)上分别设有贯穿型固定孔(110k),贯穿型固定孔(110k)的下方设有下凸的圆柱形固定孔桩头(110A-z),A relatively low area (110a) is provided between the adjacent front, rear, left and right upper convex bodies (110t), and a through-type fixing hole (110k) is provided on the relatively low area (110a) and the left and right upper convex bodies (110t), and a downwardly convex cylindrical fixing hole pile head (110A-z) is provided below the through-type fixing hole (110k).
所述的下壳(110B)为带有开口向上的容置腔(110q)的、上大下小的铸铝保护底壳,其上沿带有外扩呈圆形的围圈,围圈的外径为110mm~160mm、厚度为3.5mm~5mm、外高度为10mm~15mm,上沿围圈与下部的腔壳侧壁以阶梯型内圈交接,阶梯型内圈宽5mm~10mm,下壳(110B)的下部腔壳外轮廓仰视类似波浪环形,下壳(110B)下部腔壳的侧壁上对应开口顶盖(110A)的固定孔桩头(110A-z)分别设有用于容纳固定孔桩头(110A-z)的固定孔桩位(110B-w),固定孔桩位(110B-w)的下方设有用于支承固定孔桩头(110A-z)的固定孔桩柱(110B-z),下壳(110B)的外侧壁上带有立筋(110j),可提高壳体结构强度和安装牢固度,The lower shell (110B) is a cast aluminum protective bottom shell with an upwardly opening accommodating cavity (110q), which is larger at the top and smaller at the bottom. The upper edge of the lower shell has a circular ring with an outer diameter of 110 mm to 160 mm, a thickness of 3.5 mm to 5 mm, and an outer height of 10 mm to 15 mm. The upper edge of the ring is connected to the side wall of the lower cavity shell by a stepped inner ring. The stepped inner ring is 5 mm to 10 mm wide. The outer contour of the lower cavity shell of the lower shell (110B) is similar to a wave ring when viewed from above. The lower shell (110B) The fixing hole pile heads (110A-z) corresponding to the opening top cover (110A) on the side walls of the lower cavity shell (110B) are respectively provided with fixing hole pile positions (110B-w) for accommodating the fixing hole pile heads (110A-z), and fixing hole pile columns (110B-z) for supporting the fixing hole pile heads (110A-z) are provided below the fixing hole pile positions (110B-w). The outer side wall of the lower shell (110B) is provided with vertical ribs (110j), which can improve the structural strength of the shell and the firmness of installation.
所述的内壳(120)为带有开口向下的容置腔的透明PC注塑内壳,内壳(120)顶部的中央部位带有大体呈俯视十字形隆起主体结构充当发光部位和采光部位,内壳(120)十字形顶部的周围带有与十字形顶部形成阶梯型结构的相对(十字形顶部)较低的压合部(120t),从而形成带有阶梯型结构的上小下大的内壳,十字形顶部的顶部带有防滑凸粒,十字形顶部的中央的下方通过卡槽和透光胶固定有太阳能光伏板充当光伏器件(150),十字形顶部的前侧部朝前的侧壁(120e)、后侧部朝后的侧壁(120e)分别呈斜坡状正对前、后侧部的上凸体(110t)之间的相对较低的低区位(110a),十字形顶部的左、右两侧部朝前和朝后的侧壁(120e)分别呈斜坡状正对前、后侧部的上凸体(110t)与左、右侧部的上凸体(110t)之间的相对较低的低区位(110a),十字形顶部的前、后、左、右两侧部的内顶壁上设有V型凹槽,其下方通过卡槽和粘胶固定有两侧焊有朝前和朝后的草帽灯珠(带聚光透镜)的灯板充当发光器件(140),从而在内壳(120)的前、后侧部和其正对的相对较低的低区位(110a)的上方、左右两侧部和其正对的相对较低的低区位(110a)的上方分别形成可供发光器件(140)前后双向出射的光出射通道,并具有前后双向的发光指示功能,进一步的,其中的左、右两侧部的灯板上还可焊有朝上的贴片Led,从而具有向上的发光指示功能,The inner shell (120) is a transparent PC injection molded inner shell with a accommodating cavity opening downwards. The central part of the top of the inner shell (120) has a generally cross-shaped raised main structure in a top-down view, which serves as a light-emitting part and a lighting part. The inner shell (120) has a relatively (cross-shaped top) lower pressing part (120t) around the cross-shaped top that forms a step-shaped structure with the cross-shaped top, thereby forming an inner shell with a step-shaped structure that is smaller at the top and larger at the bottom. The top of the cross-shaped top has anti-slip convex particles. A solar photovoltaic panel serving as a photovoltaic device (150) is fixed below the center of the cross-shaped top through a card slot and a light-transmitting adhesive. The front side wall (120e) of the cross-shaped top and the rear side wall (120e) facing backwards are respectively sloped and face the relatively lower low position (110a) between the upper convex bodies (110t) of the front and rear sides. The left and right side parts of the cross-shaped top face forward and backward. The side walls (120e) are respectively inclined and face the relatively low position (110a) between the upper convex bodies (110t) on the front and rear sides and the upper convex bodies (110t) on the left and right sides. The inner top walls of the front, rear, left and right sides of the cross-shaped top are provided with V-shaped grooves, and a light board with straw hat lamp beads (with focusing lenses) welded on both sides facing forward and backward is fixed thereto by means of a slot and adhesive, serving as a light-emitting device (140). Thus, light emission channels for the light-emitting device (140) to emit light in both the front and rear directions are formed above the relatively low position (110a) facing the inner shell (120), and above the relatively low position (110a) facing the inner shell (120). The light-emitting device (140) has a front and rear bidirectional light-emitting indication function. Furthermore, upward-facing LEDs can be welded on the light boards on the left and right sides, thereby having an upward light-emitting indication function.
所述的电子电路元器件(160)包括蓄电池、驱动及控制电路等,与发光器件(140)和光伏器件(150)电路相连并通过白色双组份环氧树脂的封装胶固化成型体(170)密封在内壳(120)的容置腔内形成具有初步抗压抗冲击能力的防水封装结构。The electronic circuit components (160) include a storage battery, a drive and control circuit, etc., which are connected to the light-emitting device (140) and the photovoltaic device (150) circuits and are sealed in the accommodating cavity of the inner shell (120) through a white two-component epoxy resin encapsulation glue curing molding (170) to form a waterproof packaging structure with preliminary pressure resistance and impact resistance.
在下壳(110B)的容置腔(110q)的底面垫上橡胶垫圈,将上述防水封装内壳结构嵌合到下壳(110B)的容置腔(110q)内,将开口顶盖(110A)对位压合到下壳(110B)的开口处,旋上紧固螺丝(180),再在紧固螺丝(180)上方滴注硅酮胶并固化密封充当堵头,从而将防水封装内壳结构锁在保护壳(110)内,其中,开口顶盖(110A)的底面一部压合在下壳(110B)的阶梯型内圈上、一部压合在内壳(120)的压合部(120t)上,开口顶盖(110A)的固定孔桩头(110A-z)压合在下壳(110B)的固定孔桩柱(110B-z)上方的固定孔桩位(110B-w)内,下壳(110B)上沿的围圈部分包围着开口顶盖(110A)环形边圈的外沿,上凸体(110t)的靠近容置腔(110q)上开口的内侧面或内侧壁与内壳(120)的顶部外侧面或外侧壁以公差配合方式形成上凸体(110t)充当护块结构的组合结构,由于开口顶盖(110A)及其上的上凸体(110t)为金属材质,内壳(120)为PC塑料材质,开口顶盖(110A)的强度大于内壳(120)的强度,也大于逆反射体(130)的强度,故开口顶盖(110A)和其上的上凸体(110t)可对内壳(120)和逆反射体(130)形成起保护作用的加强结构,可耐车轮碾压或路面异物的磕碰。A rubber gasket is placed on the bottom surface of the receiving cavity (110q) of the lower shell (110B), the waterproof package inner shell structure is embedded in the receiving cavity (110q) of the lower shell (110B), the opening top cover (110A) is pressed into position on the opening of the lower shell (110B), the fastening screw (180) is screwed on, and silicone glue is dripped on the fastening screw (180) and cured to seal it as a plug, thereby securing the waterproof package. The inner shell structure is locked in the protective shell (110), wherein a portion of the bottom surface of the open top cover (110A) is pressed onto the stepped inner ring of the lower shell (110B), and a portion is pressed onto the pressing portion (120t) of the inner shell (120), and a fixing hole pile head (110A-z) of the open top cover (110A) is pressed onto a fixing hole pile position (110B-z) above the fixing hole pile column (110B-z) of the lower shell (110B). w) Inner, the ring portion of the upper edge of the lower shell (110B) surrounds the outer edge of the annular edge ring of the opening top cover (110A), and the inner side surface or inner side wall of the upper convex body (110t) close to the upper opening of the accommodating cavity (110q) and the outer side surface or outer side wall of the top of the inner shell (120) form a combined structure in which the upper convex body (110t) acts as a protective block structure in a tolerance matching manner. Since the opening top cover (110A) and the upper convex body (110t) thereon are made of metal material, and the inner shell (120) is made of PC plastic material, the strength of the opening top cover (110A) is greater than the strength of the inner shell (120) and also greater than the strength of the retroreflector (130), so the opening top cover (110A) and the upper convex body (110t) thereon can form a reinforced structure for protecting the inner shell (120) and the retroreflector (130), and can resist being crushed by wheels or knocked by foreign objects on the road surface.
本发明的地埋式太阳能发光反光道钉,安装时,先在路面打孔,再将道钉嵌合并通过结构胶固定在所打孔内,开口顶盖(110A)边圈的外侧上沿与路面安装埋设基准面大致平齐;工作时,草帽灯珠可透过内壳(120)的侧壁和其正对的相对较低的低区位(110a)的上方前后双向发光,双球面柱体形玻璃透镜体单元可反射外来车灯光前后两面反光。The buried solar-powered reflective road stud of the present invention is installed by first drilling a hole in the road surface, then embedding the road stud in the hole and fixing it in place with structural adhesive, so that the outer upper edge of the edge ring of the opening top cover (110A) is roughly flush with the installation and embedding reference surface of the road surface; when in operation, the straw hat lamp bead can emit light in both the front and rear directions through the side wall of the inner shell (120) and the upper side of the relatively low lower area (110a) directly facing it, and the double spherical cylindrical glass lens unit can reflect the light of the external vehicle light from both the front and rear sides.
本发明的地埋式太阳能发光反光道钉,在保证防水、高抗压、高抗冲击性能的前提下,既具有前后双向的Led发光功能,又能通过逆反射体反射车灯光为机动车驾驶员或行人提供前后的双向反光指示,特别在地埋发光道钉电量不足无法正常发光时也能通过逆反射体提供反光指示,且使其反光角度和反光性能能达到实际使用效果,其抗压可达100kN以上,反光视距可达100m以上,发光视距可达500m以上,可适应超载重载车辆多的高速公路或高等级公路,也可以用在普通道路或城市道路,还可通过电子电路元器件连有无线模块(可具有信号接收或/和发射功能)、或连有智能控制模块(可具有数据处理功能)、或连有传感器,以实现智能控制或多模式发光的目的,可更好适应交通智能化发展的趋势。The buried solar luminous reflective road stud of the present invention has the front and rear bidirectional LED luminous function under the premise of ensuring waterproof, high pressure resistance and high impact resistance, and can also provide front and rear bidirectional reflective indication for motor vehicle drivers or pedestrians by reflecting vehicle lights through a retroreflector. In particular, when the buried luminous road stud is insufficient in power and cannot emit light normally, it can also provide reflective indication through the retroreflector, and its reflective angle and reflective performance can achieve actual use effects. Its pressure resistance can reach more than 100kN, its reflective sight distance can reach more than 100m, and its luminous sight distance can reach more than 500m. It can be used for expressways or high-grade highways with many overloaded and heavy-loaded vehicles, and can also be used on ordinary roads or urban roads. It can also be connected with a wireless module (which can have a signal receiving and/or transmitting function), or with an intelligent control module (which can have a data processing function), or with a sensor through electronic circuit components to achieve the purpose of intelligent control or multi-mode luminous, and can better adapt to the trend of intelligent development of traffic.
一种地埋式太阳能发光反光道钉,包括保护壳(210)、内壳(220)、逆反射体(230)、 发光器件(240)、光伏器件(250)、电子电路元器件(260)、封装胶固化成型体(270),紧固螺丝(280),粘结层(290),如图20-23所示。A buried solar-powered reflective road stud comprises a protective shell (210), an inner shell (220), a retroreflector (230), a light-emitting device (240), a photovoltaic device (250), electronic circuit components (260), a packaging glue cured molded body (270), fastening screws (280), and an adhesive layer (290), as shown in FIGS. 20-23.
所述的保护壳(210)包括开口顶盖(210A)和下壳(210B)上下两部分,The protective shell (210) comprises an opening top cover (210A) and a lower shell (210B).
其中,所述的开口顶盖(210A)为外径100mm~150mm、外沿总体呈圆形的、中央设有向上开口的类似八边形的上开口(210r)的压铸加工成型的环形铝合金或环形不锈钢圈盖,The opening top cover (210A) is a die-cast annular aluminum alloy or stainless steel ring cover with an outer diameter of 100 mm to 150 mm, a generally circular outer edge, and an octagonal upper opening (210r) in the center that opens upward.
环形边圈的前、后侧部分别对称地设有1个由其外边沿向内以缓冲面(210h)由低到高过渡的上凸体(210t),其上分别设有孔槽开口朝向倾角θ1=35°~60°的条形容置孔槽(230d),所述的容置孔槽(230d)内分别注入适量的液态粘胶(环氧结构胶或聚氨酯结构胶),再嵌入相应形状的、以θ2=15°~35°偏射角设置的底部带有反射底层的多颗小玻璃透镜反光珠以阵列组合结构有序排布的注塑成型的反光片充当逆反射体(230),上述逆反射体的逆反射光单侧范围角θ4=15°~25°,粘胶固化后形成粘结层(290),将逆反射体(230)与容置孔槽(230d)形成结构固定,从而形成前后两侧的、逆反射主方向与地埋基准面的夹角θ3=5°~30°的逆反射结构,The front and rear sides of the annular edge ring are symmetrically provided with an upper convex body (210t) that transitions from low to high with a buffer surface (210h) from its outer edge to the inside, and a strip-shaped receiving hole groove (230d) with a hole groove opening facing an inclination angle of θ1=35°~60° is provided on the upper convex body (210t), and a proper amount of liquid adhesive (epoxy structural adhesive or polyurethane structural adhesive) is injected into the receiving hole groove (230d), and then a bottom strip with a corresponding shape and set at a deflection angle of θ2=15°~35° is embedded. An injection-molded reflective sheet having a reflective bottom layer and a plurality of small glass lens reflective beads arranged in an orderly array combination structure serves as a retroreflector (230). The retroreflective light of the retroreflector has a single-side range angle θ4 of 15° to 25°. After the adhesive is cured, an adhesive layer (290) is formed to fix the retroreflector (230) and the receiving hole groove (230d) to form a structure, thereby forming a retroreflective structure with an angle θ3 of 5° to 30° between the main direction of retroreflection and the buried reference plane on the front and rear sides.
环形边圈的左、右侧部分别对称地设有1个由其外边沿向内以缓冲面(210h)由低到高过渡的上凸体(210t),其上分别设有孔槽开口朝向倾角θ1=40°~60°的上凸体(210t),其上分别设有条形容置孔槽(230d),所述的容置孔槽(230d)内分别注入适量的液态粘胶(环氧结构胶或聚氨酯结构胶),再嵌入相应形状的、带有θ2=20°~30°偏射角的、底部电镀或蒸镀反射层的微棱镜阵列注塑结构反光片充当逆反射体(230),粘胶固化后形成粘结层(290),将逆反射体(230)与容置孔槽(230d)固定,上述逆反射体的逆反射光单侧范围角θ4=15°~25°,从而形成左右两侧的、逆反射主方向与地埋基准面的夹角θ3=10°~25°的逆反射结构,也可以将微棱镜阵列注塑结构反光片通过超声波热合工艺复合到容置孔槽(230d)底板上并在两者之间留有空气层从而形成底部带有空气层的微棱镜型结构的逆反射结构充当逆反射体(230),还可以将带有入射角范围较大或/和观察角范围较大的反光光学结构的微棱镜反光片材剪切成型后通过粘胶粘合固定在容置孔槽(230d)内充当逆反射体(230),或者用玻璃微珠(无序植株)型预成形反光标线带剪切成型后通过粘胶粘合固定在容置孔槽(230d)内内充当逆反射体(230)。The left and right sides of the annular edge ring are symmetrically provided with an upper convex body (210t) transitioning from low to high with a buffer surface (210h) from its outer edge to the inside, respectively, and the upper convex body (210t) with a hole opening facing an inclination angle θ1=40°~60° is respectively provided thereon, and a strip-shaped receiving hole groove (230d) is respectively provided thereon, and an appropriate amount of liquid adhesive (epoxy structural adhesive or polyurethane structural adhesive) is respectively injected into the receiving hole groove (230d), and then a micro-prism array injection-molded structure reflective sheet of a corresponding shape with a deflection angle θ2=20°~30° and a bottom electroplated or evaporated reflective layer is embedded to serve as a retroreflector (230), and the adhesive is cured to form a bonding layer (290), and the retroreflector (230) is fixed to the receiving hole groove (230d), and the single-side range angle of the retroreflected light of the above-mentioned retroreflector is θ4=15° ~25°, thereby forming a retroreflective structure with an angle θ3 of 10°~25° between the main direction of retroreflection and the buried reference plane on the left and right sides; the microprism array injection molded structure reflective sheet can also be composited to the bottom plate of the accommodating hole groove (230d) through an ultrasonic heat-sealing process and an air layer can be left between the two to form a retroreflective structure of a microprism type structure with an air layer at the bottom to serve as the retroreflector (230); the microprism reflective sheet with a reflective optical structure with a large incident angle range or/and a large observation angle range can also be cut and formed, and then fixed in the accommodating hole groove (230d) by adhesive bonding to serve as the retroreflector (230); or a glass microbead (random plant) type pre-formed reflective marking tape can be cut and formed, and then fixed in the accommodating hole groove (230d) by adhesive bonding to serve as the retroreflector (230).
上述相邻的前后左右上凸体(210t)之间分别设有相对较低的低区位(210a),相对较低的低区位(210a)上设有贯穿型固定孔(210k),进一步,左右侧的上凸体(210t)上还分别设有贯穿型固定孔(210k),贯穿型固定孔(210k)内设有紧固螺丝,所述的逆反射体(230)设在紧固螺丝上方的容置孔槽(230d)内;贯穿型固定孔(210k)的下方设有下凸的圆柱形固定孔桩头(210A-z),A relatively low area (210a) is provided between the adjacent front, rear, left and right upper convex bodies (210t), and a through-type fixing hole (210k) is provided on the relatively low area (210a). Furthermore, through-type fixing holes (210k) are provided on the upper convex bodies (210t) on the left and right sides, and fastening screws are provided in the through-type fixing holes (210k). The retroreflective body (230) is provided in the receiving hole groove (230d) above the fastening screw. A downwardly convex cylindrical fixing hole pile head (210A-z) is provided below the through-type fixing hole (210k).
所述的下壳(210B)为带有开口向上的容置腔(210q)的、上大下小的铸铝保护底壳,其上沿带有外扩呈圆形的围圈,围圈的外径为110mm~160mm、厚度为4mm~8mm、外高度为10mm~15mm,上沿围圈与下部的腔壳侧壁以阶梯型内圈交接,阶梯型内圈宽5mm~12mm,下壳(210B)的下部腔壳外轮廓仰视类似波浪环形,下壳(210B)下部腔壳的侧壁上对应开口顶盖(210A)的固定孔桩头(210A-z)分别设有用于容纳固定孔桩头(210A-z)的固定孔桩位(210B-w),固定孔桩位(210B-w)的下方设有用于支承固定孔桩头(210A-z)的固定孔桩柱(210B-z),下壳(210B)的外侧壁上带有立筋(210j),可提高壳体结构强度和安装牢固度,The lower shell (210B) is a cast aluminum protective bottom shell with an upwardly opening accommodating cavity (210q), which is larger at the top and smaller at the bottom. The upper edge of the lower shell has a circular ring with an outer diameter of 110 mm to 160 mm, a thickness of 4 mm to 8 mm, and an outer height of 10 mm to 15 mm. The upper edge of the ring is connected to the side wall of the lower cavity shell by a stepped inner ring. The width of the stepped inner ring is 5 mm to 12 mm. The outer contour of the lower cavity shell of the lower shell (210B) is similar to a wave ring when viewed from above. The lower shell (210B) is 10B) The side walls of the lower cavity shell corresponding to the fixing hole pile heads (210A-z) of the opening top cover (210A) are respectively provided with fixing hole pile positions (210B-w) for accommodating the fixing hole pile heads (210A-z), and fixing hole pile columns (210B-z) for supporting the fixing hole pile heads (210A-z) are provided below the fixing hole pile positions (210B-w). The outer side wall of the lower shell (210B) is provided with vertical ribs (210j), which can improve the structural strength of the shell and the firmness of installation.
所述的内壳(220)为带有开口向下的容置腔的透明PC注塑内壳,内壳(220)顶部的中央部位带有大体呈俯视十字形隆起主体结构充当发光部位和采光部位,内壳(220)十字形顶部的周围带有与十字形顶部形成阶梯型结构的相对(十字形顶部)较低的压合部(220t),从而形成带有阶梯型结构的上小下大的内壳,十字形顶部的顶部带有防滑凸粒,十字形顶部的中央的下方通过卡槽和透光胶固定有太阳能光伏板充当光伏器件(250),十字形顶部的左右两侧部朝前和朝后的侧壁(220e)、前后两侧部朝左和朝右的侧壁(220e)分别呈斜坡状正对前、后侧部的上凸体(210t)与左、右侧部的上凸体(210t)之间的相对较低的低区位(210a),十字形顶部的前、后、左、右两侧部的内顶壁上设有V型凹槽,其下方通过卡槽和粘胶固定有两侧焊有草帽灯珠、中央焊有向上的贴片Led的灯板充当发光器件(240),从而在内壳(220)的前、后、左、右侧部和其正对的相对较低的低区位(210a)的上方形成可供发光器件(240)前后左右四向出射的光出射通道,并具有前后左右四向和向上的发光指示功能,The inner shell (220) is a transparent PC injection molded inner shell with a accommodating cavity opening downward. The central part of the top of the inner shell (220) has a generally cross-shaped raised main structure in a top-down view, which serves as a light-emitting part and a lighting part. The inner shell (220) has a relatively (cross-shaped top) lower pressing part (220t) around the cross-shaped top, which forms a step-shaped structure with the cross-shaped top, thereby forming an inner shell with a step-shaped structure that is smaller at the top and larger at the bottom. The top of the cross-shaped top has anti-slip convex particles. A solar photovoltaic panel serving as a photovoltaic device (250) is fixed below the center of the cross-shaped top through a slot and a light-transmitting adhesive. The left and right side walls (220e) of the cross-shaped top face forward and backward, and the front and rear side walls (220e) of the left and right side walls face left and right. The right-facing side wall (220e) is respectively inclined in a manner to face the relatively low lower area (210a) between the upper convex bodies (210t) of the front and rear side parts and the upper convex bodies (210t) of the left and right side parts. The inner top walls of the front, rear, left and right side parts of the cross-shaped top are provided with V-shaped grooves, and a light board with straw hat lamp beads welded on both sides and an upward-facing patch LED welded in the center is fixed thereunder by means of a slot and adhesive to serve as a light-emitting device (240), thereby forming a light emission channel for the light-emitting device (240) to emit light in four directions, front, back, left and right, on the front, rear, left and right side parts of the inner shell (220) and above the relatively low lower area (210a) facing the inner shell (220), and having a light-emitting indication function in four directions, front, back, left and right and upward.
所述的电子电路元器件(260)包括蓄电池、驱动及控制电路等,与发光器件(240)和光伏器件(250)电路相连并通过白色双组份环氧树脂的封装胶固化成型体(270)密封在内壳(220)的容置腔内形成具有初步抗压抗冲击能力的防水封装结构。The electronic circuit components (260) include a storage battery, a drive and control circuit, etc., which are connected to the light-emitting device (240) and the photovoltaic device (250) circuits and are sealed in the accommodating cavity of the inner shell (220) through a white two-component epoxy resin encapsulation glue curing molding (270) to form a waterproof packaging structure with preliminary pressure resistance and impact resistance capabilities.
在下壳(210B)的容置腔(210q)的底面垫上橡胶垫圈,将上述防水封装内壳结构嵌合到下壳(210B)的容置腔(210q)内,将开口顶盖(210A)对位压合到下壳(210B)的开口处,旋上紧固螺丝(280),再在紧固螺丝(280)上方滴注硅酮胶并固化密封充当堵头,从而将防水封装内壳结构锁在保护壳(210)内,其中,开口顶盖(210A)的底面一部压合在下壳(210B)的阶梯型内圈上、一部压合在内壳(220)的压合部(220t)上,开口顶盖(210A)的固定孔桩头(210A-z)压合在下壳(210B)的固定孔桩柱(210B-z)上方的固定孔桩位(210B-w)内,下壳(210B)上沿的围圈部分包围着开口顶盖(210A)环形边圈的外沿,上凸体(210t)的靠近容置腔(210q)上开口的内侧面或内侧壁与内壳(220)的顶部外侧面或外侧壁以公差配合方式形成上凸体(210t)充当护块结构的组合结构,由于开口顶盖(210A)及其上的上凸体(210t)为金属材质,内壳(220)为PC塑料材质,开口顶盖(210A)的强度大于内壳(220)的强度,也大于逆反射体(230)的强度,故开口顶盖(210A)和其上的上凸体(210t)可对内壳(220)和逆反射体(230)形成起保护作用的加强结构,可耐车轮碾压或路面异物的磕碰。A rubber gasket is placed on the bottom surface of the receiving cavity (210q) of the lower shell (210B), the waterproof package inner shell structure is embedded in the receiving cavity (210q) of the lower shell (210B), the opening top cover (210A) is pressed into position on the opening of the lower shell (210B), the fastening screw (280) is screwed on, and silicone glue is dripped on the fastening screw (280) and cured to seal and act as a plug, thereby sealing the waterproof package. The inner shell structure is locked in the protective shell (210), wherein a portion of the bottom surface of the open top cover (210A) is pressed onto the stepped inner ring of the lower shell (210B), and a portion is pressed onto the pressing portion (220t) of the inner shell (220), and a fixing hole pile head (210A-z) of the open top cover (210A) is pressed onto a fixing hole pile position (210B-z) above the fixing hole pile column (210B-z) of the lower shell (210B). w) Inner, the ring portion of the upper edge of the lower shell (210B) surrounds the outer edge of the annular edge ring of the opening top cover (210A), and the inner side surface or inner side wall of the upper convex body (210t) close to the upper opening of the accommodating cavity (210q) and the outer side surface or outer side wall of the top of the inner shell (220) form a combined structure in which the upper convex body (210t) acts as a protective block structure in a tolerance matching manner. Since the opening top cover (210A) and the upper convex body (210t) thereon are made of metal material, and the inner shell (220) is made of PC plastic material, the strength of the opening top cover (210A) is greater than the strength of the inner shell (220) and also greater than the strength of the retroreflector (230), so the opening top cover (210A) and the upper convex body (210t) thereon can form a reinforced structure for protecting the inner shell (220) and the retroreflector (230), and can resist wheel rolling or collision with foreign objects on the road surface.
本发明的地埋式太阳能发光反光道钉,安装时,先在路面打孔,再将道钉嵌合并通过结构胶固定在所打孔内,开口顶盖(210A)边圈的外侧上沿与路面安装埋设基准面大致平齐;工作时,草帽灯珠可透过内壳(220)的侧壁和其正对的相对较低的低区位(210a)的上方前后双向发光,由底部带有反射底层的多个小透镜单元以阵列组合结构有序排布的注塑成型的反光片可反射外来车灯光并以水平向上5°~30°的逆反射主方向前后双向反光,底部镀有反射层的微棱镜阵列注塑结构反光片可反射外来车灯光并以水平向上10°~25°的逆反射主方向左右双向反光。The buried solar-powered luminous reflective road stud of the present invention, when installed, firstly drills a hole in the road surface, then embeds the road stud in the drilled hole and fixes it in the hole by means of structural adhesive, and the outer upper edge of the edge ring of the opening top cover (210A) is roughly flush with the installation and embedding reference surface of the road surface; when working, the straw hat lamp bead can emit light in both directions forward and backward through the side wall of the inner shell (220) and the upper part of the relatively low lower area (210a) directly facing it, and the injection-molded reflective sheet composed of a plurality of small lens units with a reflective bottom layer arranged in an orderly manner in an array combination structure can reflect the light of external vehicles and reflect light in both directions forward and backward in a main direction of retroreflection at a horizontal angle of 5° to 30° upward, and the micro-prism array injection-molded structure reflective sheet with a reflective layer coated on the bottom can reflect the light of external vehicles and reflect light in both directions left and right in a main direction of retroreflection at a horizontal angle of 10° to 25° upward.
本发明的地埋式太阳能发光反光道钉,在保证防水、高抗压、高抗冲击性能的前提下,既具有前后左右的四向Led发光功能,又能通过逆反射体反射车灯光为机动车驾驶员或行人提供前后左右的四向反光指示,适合于道路交叉口,可实现多模式发光并实现智能控制,特别在地埋发光道钉电量不足无法正常发光时也能通过逆反射体提供反光指示,且使其反光角度和反光性能能达到实际使用效果。The underground solar luminous reflective road stud of the present invention has the four-directional LED lighting function of front, back, left, and right under the premise of ensuring waterproof, high pressure resistance and high impact resistance, and can also provide four-directional reflective indication for motor vehicle drivers or pedestrians by reflecting vehicle lights through a retroreflector. It is suitable for road intersections, can realize multi-mode lighting and intelligent control, and can provide reflective indication through a retroreflector when the underground luminous road stud is insufficient in power and cannot emit light normally, and its reflective angle and reflective performance can achieve actual use effects.
一种地埋式太阳能发光反光道钉,包括保护壳(310)、内壳(320)、逆反射体(330)、 发光器件(340)、光伏器件(350)、电子电路元器件(360)、封装胶固化成型体(370),紧固螺丝(380),粘结层(390),如图24-27所示。A buried solar-powered reflective road stud comprises a protective shell (310), an inner shell (320), a retroreflector (330), a light-emitting device (340), a photovoltaic device (350), electronic circuit components (360), a packaging glue-cured molded body (370), fastening screws (380), and an adhesive layer (390), as shown in FIGS. 24-27.
所述的保护壳(310)包括开口顶盖(310A)和下壳(310B)上下两部分,The protective shell (310) comprises an opening top cover (310A) and a lower shell (310B).
其中,所述的开口顶盖(310A)为外径105mm~155mm、外沿总体呈圆形的、中央设有向上开口的类似八边形的上开口(310r)的压铸加工成型的环形铝合金或环形不锈钢圈盖,环形边圈的前、后侧部分别对称地设有1个由其外边沿向内以缓冲面(310h)由低到高过渡的上凸体(310t),其上分别设有2个圆柱形的、开孔槽方向面向前后迎车面的、孔槽开口朝向倾角θ1=5°~15°的斜向下开孔的孔洞型容置孔槽(330d),所述的孔洞型容置孔槽(330d)内分别注入适量的液态粘胶(环氧结构胶或聚氨酯结构胶),再嵌入双球面柱体形玻璃透镜体单元充当逆反射体(330),上述逆反射体的逆反射光单侧范围角θ4=10°~20°,粘胶固化后形成粘结层(390),将逆反射体(330)与容置孔槽(330d)形成结构固定,从而形成前后两侧的、逆反射主方向与地埋基准面的夹角θ3=5°~15°的逆反射结构,The opening top cover (310A) is a die-cast annular aluminum alloy or annular stainless steel ring cover with an outer diameter of 105 mm to 155 mm, a generally circular outer edge, and an octagonal upper opening (310r) in the center. The front and rear sides of the annular edge ring are symmetrically provided with an upper convex body (310t) that transitions from low to high with a buffer surface (310h) from its outer edge to the inside, and two cylindrical hole-type holes are provided on the upper convex body, with the opening groove facing the front and rear vehicle surfaces and the opening of the hole groove facing the inclination angle θ1 = 5° to 15°. An accommodating hole groove (330d) is provided. An appropriate amount of liquid adhesive (epoxy structural adhesive or polyurethane structural adhesive) is injected into the hole-type accommodating hole groove (330d), and then a double spherical cylindrical glass lens unit is embedded to serve as a retroreflector (330). The retroreflective light of the retroreflector has a single-side range angle θ4 of 10° to 20°. After the adhesive is cured, a bonding layer (390) is formed to fix the retroreflector (330) and the accommodating hole groove (330d) to form a structure, thereby forming a retroreflective structure with an angle θ3 of 5° to 15° between the main direction of retroreflection and the buried reference plane on the front and rear sides.
环形边圈的左、右侧部分别对称地设有1个由其外边沿向内以缓冲面(310h)由低到高过渡的上凸体(310t),其上分别设有2个圆柱形的、开孔槽方向面向左右迎车面的、孔槽开口朝向倾角θ1=5°~25°的斜向下开孔的孔洞型容置孔槽(330d),所述的孔洞型容置孔槽(330d)内分别注入适量的液态粘胶(环氧结构胶或聚氨酯结构胶),再嵌入双球面柱体形玻璃透镜体单元充当逆反射体(330),上述逆反射体的逆反射光单侧范围角θ4=15°~25°,粘胶固化后形成粘结层(390),将逆反射体(330)与容置孔槽(330d)形成结构固定,从而形成左右两侧的、逆反射主方向与地埋基准面的夹角θ3=5°~25°的逆反射结构,The left and right sides of the annular edge ring are symmetrically provided with an upper convex body (310t) that transitions from low to high with a buffer surface (310h) from its outer edge inward, and two cylindrical hole-type accommodating hole grooves (330d) are respectively provided thereon, with the opening direction of the hole groove facing the left and right oncoming vehicle surfaces and the hole groove opening facing the inclination angle θ1=5°~25° and opening downwardly obliquely. An appropriate amount of liquid adhesive (epoxy structural adhesive or polyurethane structural adhesive) is respectively injected into the hole-type accommodating hole grooves (330d), and then a double spherical cylindrical glass lens unit is embedded to serve as a retroreflector (330). The retroreflector has a single-side range angle θ4=15°~25°. After the adhesive is cured, an adhesive layer (390) is formed, and the retroreflector (330) and the accommodating hole groove (330d) are structurally fixed, thereby forming a retroreflective structure on the left and right sides, with the included angle θ3=5°~25° between the main direction of retroreflection and the buried reference surface.
上述相邻的前后左右上凸体(310t)之间分别设有相对较低的低区位(310a),相对较低的低区位(310a)上和左右侧的上凸体(310t)上分别设有贯穿型固定孔(310k),贯穿型固定孔(310k)的下方设有下凸的圆柱形固定孔桩头(310A-z),A relatively low area (310a) is provided between the adjacent front, rear, left and right upper convex bodies (310t), and a through-type fixing hole (310k) is provided on the relatively low area (310a) and the left and right upper convex bodies (310t), and a downwardly convex cylindrical fixing hole pile head (310A-z) is provided below the through-type fixing hole (310k).
所述的下壳(310B)为带有开口向上的容置腔(310q)的、上大下小的铸铝保护底壳,其上沿带有外扩呈圆形的围圈,围圈的外径为110mm~160mm、厚度为3.5mm-7mm、外高度为9mm~14.5mm,上沿围圈与下部的腔壳侧壁以阶梯型内圈交接,阶梯型内圈宽7.2mm,下壳(310B)的下部腔壳外轮廓仰视类似波浪环形,下壳(310B)下部腔壳的侧壁上对应开口顶盖(310A)的固定孔桩头(310A-z)分别设有用于容纳固定孔桩头(310A-z)的固定孔桩位(310B-w),固定孔桩位(310B-w)的下方设有用于支承固定孔桩头(310A-z)的固定孔桩柱(310B-z),下壳(310B)的外侧壁上带有立筋(310j),可提高壳体结构强度和安装牢固度,The lower shell (310B) is a cast aluminum protective bottom shell with an upwardly opening accommodating cavity (310q), which is larger at the top and smaller at the bottom. The upper edge of the lower shell has a circular ring with an outer diameter of 110 mm to 160 mm, a thickness of 3.5 mm to 7 mm, and an outer height of 9 mm to 14.5 mm. The upper edge of the ring is connected to the side wall of the lower cavity shell by a stepped inner ring. The stepped inner ring is 7.2 mm wide. The outer contour of the lower cavity shell of the lower shell (310B) is similar to a wave ring when viewed from above. The lower shell (310B) is 10B) The side walls of the lower cavity shell corresponding to the fixing hole pile heads (310A-z) of the opening top cover (310A) are respectively provided with fixing hole pile positions (310B-w) for accommodating the fixing hole pile heads (310A-z), and fixing hole pile columns (310B-z) for supporting the fixing hole pile heads (310A-z) are provided below the fixing hole pile positions (310B-w). The outer side wall of the lower shell (310B) is provided with vertical ribs (310j), which can improve the structural strength of the shell and the firmness of installation.
所述的内壳(320)为带有开口向下的容置腔的透明PC注塑内壳,内壳(320)顶部的中央部位带有大体呈俯视十字形隆起主体结构充当发光部位和采光部位,内壳(320)十字形顶部的周围带有与十字形顶部形成阶梯型结构的相对(十字形顶部)较低的压合部(320t),从而形成带有阶梯型结构的上小下大的内壳,十字形顶部的顶部带有防滑凸粒,十字形顶部的中央的下方通过卡槽和透光胶固定有太阳能光伏板充当光伏器件(350),十字形顶部的左、右两侧部朝前和朝后的侧壁(320e)分别呈斜坡状正对前、后侧部的上凸体(310t)与左、右侧部的上凸体(310t)之间的相对较低的低区位(310a),十字形顶部的左、右两侧部的内顶壁上设有V型凹槽,其下方通过卡槽和粘胶固定有两侧焊有朝前和朝后的草帽灯珠、中央焊有向上的贴片Led的灯板充当发光器件(340),从而在内壳(320)的左、右两侧部和其正对的相对较低的低区位(310a)的上方形成可供发光器件(340)前后双向出射的光出射通道,并具有前后双向和向上的发光指示功能,The inner shell (320) is a transparent PC injection molded inner shell with a accommodating cavity opening downward. The central part of the top of the inner shell (320) has a generally cross-shaped raised main structure in a top-down view, which serves as a light-emitting part and a lighting part. The inner shell (320) has a relatively (cross-shaped top) lower pressing part (320t) around the cross-shaped top, which forms a step-shaped structure with the cross-shaped top, thereby forming an inner shell with a step-shaped structure that is smaller at the top and larger at the bottom. The top of the cross-shaped top has anti-slip convex particles. A solar photovoltaic panel is fixed below the center of the cross-shaped top through a slot and a light-transmitting adhesive, which serves as a photovoltaic device (350). The left and right side walls of the cross-shaped top facing forward and backward (3 20e) are respectively inclined in a manner to face the upper convex bodies (310t) on the front and rear sides and the relatively low lower area (310a) between the upper convex bodies (310t) on the left and right sides, and the inner top walls of the left and right sides of the cross-shaped top are provided with V-shaped grooves, and a light board with straw hat lamp beads welded on both sides facing forward and backward and a patch LED welded in the center facing upward is fixed thereunder by means of a slot and adhesive, serving as a light emitting device (340), thereby forming a light emitting channel for the light emitting device (340) to emit light in both directions forward and backward on the left and right sides of the inner shell (320) and above the relatively low lower area (310a) facing therefrom, and having a light emitting indication function of both directions forward and backward and upward,
所述的电子电路元器件(360)包括蓄电池、驱动及控制电路等,与 发光器件(340)和光伏器件(350)电路相连并通过白色双组份环氧树脂的封装胶固化成型体(370)密封在内壳(320)的容置腔内形成具有初步抗压抗冲击能力的防水封装结构。The electronic circuit components (360) include batteries, drive and control circuits, etc., which are connected to the light-emitting device (340) and the photovoltaic device (350) circuits and are sealed in the accommodating cavity of the inner shell (320) through a white two-component epoxy resin encapsulation glue curing molded body (370) to form a waterproof packaging structure with preliminary pressure and impact resistance capabilities.
在下壳(310B)的容置腔(310q)的底面垫上橡胶垫圈,将上述防水封装内壳结构嵌合到下壳(310B)的容置腔(310q)内,将开口顶盖(310A)对位压合到下壳(310B)的开口处,旋上紧固螺丝(380),再在紧固螺丝(380)上方滴注硅酮胶并固化密封充当堵头,从而将防水封装内壳结构锁在保护壳(310)内,其中,开口顶盖(310A)的底面一部压合在下壳(310B)的阶梯型内圈上、一部压合在内壳(320)的压合部(320t)上,开口顶盖(310A)的固定孔桩头(310A-z)压合在下壳(310B)的固定孔桩柱(310B-z)上方的固定孔桩位(310B-w)内,下壳(310B)上沿的围圈部分包围着开口顶盖(310A)环形边圈的外沿,上凸体(310t)的靠近容置腔(310q)上开口的内侧面或内侧壁与内壳(320)的顶部外侧面或外侧壁以公差配合方式形成上凸体(310t)充当护块结构的组合结构,由于开口顶盖(310A)及其上的上凸体(310t)为金属材质,内壳(320)为PC塑料材质,开口顶盖(310A)的强度大于内壳(320)的强度,也大于逆反射体(330)的强度,故开口顶盖(310A)和其上的上凸体(310t)可对内壳(320)和逆反射体(330)形成起保护作用的加强结构,可耐车轮碾压或路面异物的磕碰。A rubber gasket is placed on the bottom surface of the receiving cavity (310q) of the lower shell (310B), the waterproof package inner shell structure is embedded in the receiving cavity (310q) of the lower shell (310B), the opening top cover (310A) is pressed into position on the opening of the lower shell (310B), the fastening screw (380) is screwed on, and silicone glue is dripped on the fastening screw (380) and cured to seal it as a plug, thereby securing the waterproof package. The inner shell structure is locked in the protective shell (310), wherein a portion of the bottom surface of the open top cover (310A) is pressed onto the stepped inner ring of the lower shell (310B), and a portion is pressed onto the pressing portion (320t) of the inner shell (320), and a fixing hole pile head (310A-z) of the open top cover (310A) is pressed onto a fixing hole pile position (310B-z) above the fixing hole pile column (310B-z) of the lower shell (310B). w) Inner, the ring portion of the upper edge of the lower shell (310B) surrounds the outer edge of the annular edge ring of the opening top cover (310A), and the inner side surface or inner side wall of the upper convex body (310t) close to the upper opening of the accommodating cavity (310q) and the outer side surface or outer side wall of the top of the inner shell (320) form a combined structure in which the upper convex body (310t) acts as a protective block structure in a tolerance matching manner. Since the opening top cover (310A) and the upper convex body (310t) thereon are made of metal material, and the inner shell (320) is made of PC plastic material, the strength of the opening top cover (310A) is greater than the strength of the inner shell (320) and also greater than the strength of the retroreflector (330), so the opening top cover (310A) and the upper convex body (310t) thereon can form a reinforced structure for protecting the inner shell (320) and the retroreflector (330), and can resist being crushed by wheels or knocked by foreign objects on the road surface.
本发明的地埋式太阳能发光反光道钉,安装时,先在路面打孔,再将道钉嵌合并通过结构胶固定在所打孔内,开口顶盖(310A)边圈的外侧上沿与路面安装埋设基准面大致平齐;工作时,草帽灯珠可透过内壳(320)的侧壁和其正对的相对较低的低区位(310a)的上方前后双向发光,双球面柱体形玻璃透镜体单元可反射外来车灯光前后左右四面反光。The buried solar-powered reflective road stud of the present invention is installed by first drilling a hole in the road surface, then embedding the road stud in the hole and fixing it in place with structural adhesive, so that the outer upper edge of the edge ring of the opening top cover (310A) is roughly flush with the installation and embedding reference surface of the road surface; when in operation, the straw hat lamp bead can emit light in both the front and rear directions through the side wall of the inner shell (320) and the upper side of the relatively low lower area (310a) directly facing it, and the double spherical cylindrical glass lens unit can reflect the light of the external vehicle headlights in all directions.
本发明的地埋式太阳能发光反光道钉,在保证防水、高抗压、高抗冲击性能的前提下,既具有前后双向的Led发光功能,又能通过逆反射体反射车灯光为机动车驾驶员或行人提供前后左右的四向反光指示,特别在地埋发光道钉电量不足无法正常发光时也能通过逆反射体提供反光指示,且使其反光角度和反光性能能达到实际使用效果。The underground solar luminous reflective road stud of the present invention has the front and rear bidirectional LED lighting function under the premise of ensuring waterproof, high pressure resistance and high impact resistance, and can also provide four-way reflective indication for motor vehicle drivers or pedestrians in front, back, left and right directions by reflecting the car light through the retroreflector. In particular, when the underground luminous road stud is insufficient in power and cannot emit light normally, the retroreflector can also provide reflective indication, and its reflective angle and reflective performance can achieve practical use effects.
一种地埋式太阳能发光反光道钉,包括保护壳(410)、内壳(420)、逆反射体(430)、 发光器件(440)、光伏器件(450)、电子电路元器件(460)、封装胶固化成型体(470),紧固螺丝(480),长余辉发光体(4100),粘结层(490),如图28-31所示。A buried solar-powered luminous reflective road stud comprises a protective shell (410), an inner shell (420), a retroreflector (430), a light-emitting device (440), a photovoltaic device (450), electronic circuit components (460), a packaging glue-cured molded body (470), a fastening screw (480), a long afterglow luminous body (4100), and an adhesive layer (490), as shown in FIGS. 28-31.
所述的保护壳(410)包括开口顶盖(410A)和下壳(410B)上下两部分,The protective shell (410) comprises an opening top cover (410A) and a lower shell (410B).
其中,所述的开口顶盖(410A)为外径130mm、外沿总体呈圆形的、中央设有向上开口的类似宽体十字形的上开口(410r)的压铸加工成型的环形铝合金或环形不锈钢圈盖,The opening top cover (410A) is a die-cast annular aluminum alloy or stainless steel ring cover with an outer diameter of 130 mm, a generally circular outer edge, and an upper opening (410r) in the center that is open upward and similar to a wide cross.
环形边圈的前、后侧部分别对称地设有1个由其外边沿向内以缓冲面(410h)由低到高过渡的上凸体(410t),其上分别设有孔槽开口朝向倾角θ1=35°~55°的条形容置孔槽(430d),所述的容置孔槽(430d)内分别注入适量的液态粘胶(环氧结构胶或聚氨酯结构胶),再嵌入相应形状的、带有θ2=15°~35°偏射角的底部电镀或蒸镀反射层的微棱镜阵列注塑结构反光片充当逆反射体(430),上述逆反射体的逆反射光单侧范围角θ4=12°~25°,粘胶固化后形成粘结层(490),将逆反射体(430)与容置孔槽(430d)形成结构固定,从而形成左右两侧的、逆反射主方向与地埋基准面的夹角θ3=10°~20°的逆反射结构,也可以将微棱镜阵列注塑结构反光片通过超声波热合工艺复合到容置孔槽(430d)底板上并在两者之间留有空气层从而形成底部带有空气层的微棱镜型结构的逆反射结构充当逆反射体(430),The front and rear sides of the annular edge ring are symmetrically provided with an upper convex body (410t) that transitions from low to high with a buffer surface (410h) from its outer edge to the inside, and a strip-shaped receiving hole groove (430d) with a hole groove opening facing an inclination angle of θ1=35°~55° is provided on the upper convex body (410t), and a proper amount of liquid adhesive (epoxy structural adhesive or polyurethane structural adhesive) is injected into the receiving hole groove (430d), and then a micro-prism array injection-molded structure reflective sheet of a corresponding shape with a bottom electroplated or evaporated reflective layer with a deflection angle of θ2=15°~35° is embedded to serve as a retroreflector (430). The retroreflector The single-side range angle θ4 of the retroreflected light of the body is 12° to 25°, and the adhesive is cured to form an adhesive layer (490), and the retroreflector (430) and the accommodating hole groove (430d) are structurally fixed, thereby forming a retroreflective structure with an angle θ3 of 10° to 20° between the main direction of retroreflection and the buried reference plane on the left and right sides. The micro-prism array injection-molded structure reflective sheet can also be composited to the bottom plate of the accommodating hole groove (430d) through an ultrasonic heat-sealing process, and an air layer is left between the two to form a micro-prism type structure with an air layer at the bottom to serve as the retroreflector (430).
环形边圈的左、右侧部分别对称地设有1个由其外边沿向内以缓冲面(410h)由低到高过渡的上凸体(410t),其上分别设有孔槽开口朝向倾角θ1=35°~50°的条形容置孔槽(430d),所述的容置孔槽(430d)内分别通过粘胶粘合固定有相应形状的、预成形长余辉发光片材充当长余辉发光体(4100),从而具有左、右两侧的长余辉发光功能,The left and right sides of the annular edge ring are symmetrically provided with an upper convex body (410t) transitioning from low to high with a buffer surface (410h) from its outer edge inward, and a strip-shaped receiving hole groove (430d) with a hole groove opening facing an inclination angle θ1=35°~50° is provided on the upper convex body (410t), and the receiving hole groove (430d) is respectively fixed with a pre-formed long afterglow luminous sheet of a corresponding shape by adhesive bonding to serve as a long afterglow luminous body (4100), so that the left and right sides have a long afterglow luminous function,
上述相邻的前后左右上凸体(410t)之间分别设有相对较低的低区位(410a),分别相对较低的低区位(410a)上分别设有贯穿型固定孔(410k),贯穿型固定孔(410k)的下方设有下凸的圆柱形固定孔桩头(410A-z),A relatively low area (410a) is provided between the adjacent front, rear, left, and right upper convex bodies (410t), and a through-type fixing hole (410k) is provided on each of the relatively low areas (410a). A downwardly convex cylindrical fixing hole pile head (410A-z) is provided below the through-type fixing hole (410k).
所述的下壳(410B)为带有开口向上的容置腔(410q)的、上大下小的铸铝保护底壳,其上沿带有外扩呈圆形的围圈,围圈的外径为144mm、厚度为4mm、外高度为13mm,上沿围圈与下部的腔壳侧壁以阶梯型内圈交接,阶梯型内圈宽7mm,下壳(410B)的下部腔壳外轮廓仰视类似波浪环形,下壳(410B)下部腔壳的侧壁上对应开口顶盖(410A)的固定孔桩头(410A-z)分别设有用于容纳固定孔桩头(410A-z)的固定孔桩位(410B-w),固定孔桩位(410B-w)的下方设有用于支承固定孔桩头(410A-z)的固定孔桩柱(410B-z),下壳(410B)的外侧壁上带有立筋(410j),可提高壳体结构强度和安装牢固度,The lower shell (410B) is a cast aluminum protective bottom shell with an upwardly opening accommodating cavity (410q), which is larger at the top and smaller at the bottom. The upper edge of the lower shell has a circular ring with an outer diameter of 144 mm, a thickness of 4 mm, and an outer height of 13 mm. The upper edge of the ring is connected to the side wall of the lower cavity shell by a stepped inner ring. The stepped inner ring is 7 mm wide. The outer contour of the lower cavity shell of the lower shell (410B) is similar to a wave ring when viewed from above. The side of the lower cavity shell of the lower shell (410B) is The fixing hole pile heads (410A-z) corresponding to the opening top cover (410A) on the wall are respectively provided with fixing hole pile positions (410B-w) for accommodating the fixing hole pile heads (410A-z), and fixing hole pile columns (410B-z) for supporting the fixing hole pile heads (410A-z) are provided below the fixing hole pile positions (410B-w). The outer side wall of the lower shell (410B) is provided with vertical ribs (410j), which can improve the structural strength of the shell and the firmness of installation.
所述的内壳(420)为带有开口向下的容置腔的透明PC注塑内壳,内壳(420)顶部的中央部位带有与开口顶盖(410A)的十字形上开口(410r)相对应的大体呈俯视十字形隆起主体结构充当发光部位和采光部位,内壳(420)十字形顶部的周围带有与十字形顶部形成阶梯型结构的相对(十字形顶部)较低的压合部(420t),从而形成带有阶梯型结构的上小下大的内壳,十字形顶部的顶部带有防滑凸粒,十字形顶部的中央的下方通过卡槽和透光胶固定有太阳能光伏板充当光伏器件(450),十字形顶部的左、右两侧部朝前和朝后的侧壁(420e)分别呈斜坡状正对前、后侧部的上凸体(410t)与左、右侧部的上凸体(410t)之间的相对较低的低区位(410a),十字形顶部的左、右两侧部的内顶壁上设有V型凹槽,其下方通过卡槽和粘胶固定有两侧焊有草帽灯珠、中央焊有向上的贴片Led的灯板充当发光器件(440),十字形顶部的前、后两侧部的下方通过卡槽和粘胶固定有焊有向上的贴片Led的灯板充当发光器件(440),从而在内壳(420)的左、右两侧部和其正对的相对较低的低区位(410a)的上方形成可供发光器件(440)前后双向出射的光出射通道,并具有前后双向和向上的Led发光指示功能,The inner shell (420) is a transparent PC injection molded inner shell with a accommodating cavity opening downwards. The central part of the top of the inner shell (420) has a generally cross-shaped raised main structure corresponding to the cross-shaped upper opening (410r) of the open top cover (410A) in a top-down view, which serves as a light-emitting part and a lighting part. The inner shell (420) has a relatively (cross-shaped top) lower pressing part (420t) around the cross-shaped top that forms a step-shaped structure with the cross-shaped top, thereby forming an inner shell with a step-shaped structure that is smaller at the top and larger at the bottom. The top of the cross-shaped top has anti-slip convex particles. A solar photovoltaic panel is fixed below the center of the cross-shaped top through a slot and a light-transmitting adhesive to serve as a photovoltaic device (450). The left and right side walls (420e) of the cross-shaped top are sloped toward the front and rear, respectively. A relatively low area (410a) is formed between the upper convex body (410t) directly facing the front and rear side parts and the upper convex bodies (410t) on the left and right side parts, and a V-shaped groove is provided on the inner top wall of the left and right side parts of the cross-shaped top, and a light board with straw hat lamp beads welded on both sides and a patch LED welded upward in the center is fixed thereunder through a slot and adhesive to serve as a light-emitting device (440), and a light board with a patch LED welded upward is fixed thereunder through a slot and adhesive to serve as a light-emitting device (440), so that a light emission channel for the light-emitting device (440) to emit light in both directions is formed on the left and right side parts of the inner shell (420) and above the relatively low area (410a) directly facing therefrom, and has a front and rear bidirectional and upward LED light-emitting indication function,
所述的电子电路元器件(460)包括蓄电池、驱动及控制电路,与 发光器件(440)和光伏器件(450)电路相连并通过白色双组份环氧树脂的封装胶固化成型体(470)密封在内壳(420)的容置腔内形成具有初步抗压抗冲击能力的防水封装结构。The electronic circuit components (460) include batteries, drive and control circuits, which are connected to the light-emitting device (440) and the photovoltaic device (450) circuits and are sealed in the accommodating cavity of the inner shell (420) through a white two-component epoxy resin encapsulation glue curing molding (470) to form a waterproof packaging structure with preliminary pressure and impact resistance capabilities.
在下壳(410B)的容置腔(410q)的底面垫上橡胶垫圈,将上述防水封装内壳结构嵌合到下壳(410B)的容置腔(410q)内,将开口顶盖(410A)对位压合到下壳(410B)的开口处,旋上紧固螺丝(480),再在紧固螺丝(480)上方滴注硅酮胶并固化密封充当堵头,从而将防水封装内壳结构锁在保护壳(410)内,其中,开口顶盖(410A)的底面一部压合在下壳(410B)的阶梯型内圈上、一部压合在内壳(420)的压合部(420t)上,开口顶盖(410A)的固定孔桩头(410A-z)压合在下壳(410B)的固定孔桩柱(410B-z)上方的固定孔桩位(410B-w)内,下壳(410B)上沿的围圈部分包围着开口顶盖(410A)环形边圈的外沿,上凸体(410t)的靠近容置腔(410q)上开口的内侧面或内侧壁与内壳(420)的顶部外侧面或外侧壁以公差配合方式形成上凸体(410t)充当护块结构的组合结构,由于开口顶盖(410A)及其上的上凸体(410t)为金属材质,内壳(420)为PC塑料材质,开口顶盖(410A)的强度大于内壳(420)的强度,也大于逆反射体(430)的强度,故开口顶盖(410A)和其上的上凸体(410t)可对内壳(420)和逆反射体(430)形成起保护作用的加强结构,可耐车轮碾压或路面异物的磕碰。A rubber gasket is placed on the bottom surface of the receiving cavity (410q) of the lower shell (410B), the waterproof package inner shell structure is embedded in the receiving cavity (410q) of the lower shell (410B), the opening top cover (410A) is pressed into position on the opening of the lower shell (410B), the fastening screw (480) is screwed on, and silicone glue is dripped on the fastening screw (480) and cured to seal it as a plug, thereby securing the waterproof package. The inner shell structure is locked in the protective shell (410), wherein a portion of the bottom surface of the open top cover (410A) is pressed onto the stepped inner ring of the lower shell (410B), and a portion is pressed onto the pressing portion (420t) of the inner shell (420), and a fixing hole pile head (410A-z) of the open top cover (410A) is pressed onto a fixing hole pile position (410B-z) above the fixing hole pile column (410B-z) of the lower shell (410B). w), the ring portion of the upper edge of the lower shell (410B) surrounds the outer edge of the annular edge ring of the opening top cover (410A), and the inner side surface or inner side wall of the upper convex body (410t) close to the upper opening of the accommodating cavity (410q) and the top outer side surface or outer side wall of the inner shell (420) form a combined structure in which the upper convex body (410t) acts as a protective block structure in a tolerance matching manner. Since the opening top cover (410A) and the upper convex body (410t) thereon are made of metal, and the inner shell (420) is made of PC plastic, the strength of the opening top cover (410A) is greater than the strength of the inner shell (420) and also greater than the strength of the retroreflector (430), so the opening top cover (410A) and the upper convex body (410t) thereon can form a reinforced structure for protecting the inner shell (420) and the retroreflector (430), and can resist being crushed by wheels or knocked by foreign objects on the road surface.
本发明的地埋式太阳能发光反光道钉,安装时,先在路面打孔,再将道钉嵌合并通过结构胶固定在所打孔内,开口顶盖(410A)边圈的外侧上沿与路面安装埋设基准面大致平齐;工作时,草帽灯珠可透过内壳(420)的侧壁和其正对的相对较低的低区位(410a)的上方前后双向发光,底部镀有反射层的微棱镜阵列注塑结构反光片可反射外来车灯光并以水平向上10°~20°的逆反射主方向前后双向反光,预成形长余辉发光片材可提供左右两侧的长余辉发光功能,The buried solar luminous reflective road stud of the present invention is installed by first drilling a hole in the road surface, then embedding the road stud in the hole and fixing it in the hole by means of structural adhesive, and the outer upper edge of the edge ring of the opening top cover (410A) is roughly flush with the installation and embedding reference surface of the road surface; when working, the straw hat lamp bead can emit light in both directions forward and backward through the side wall of the inner shell (420) and the upper side of the relatively low lower area (410a) directly facing it, and the micro-prism array injection-molded structure reflector sheet with a reflective layer on the bottom can reflect the light of external vehicles and reflect light in both directions forward and backward in the main direction of retro-reflection at a horizontal angle of 10° to 20° upward, and the preformed long afterglow luminous sheet can provide long afterglow luminous function on both sides.
本发明的地埋式太阳能发光反光道钉,在保证防水、高抗压、高抗冲击性能的前提下,既具有前后双向的Led发光功能,又能通过逆反射体反射车灯光为机动车驾驶员或行人提供前后的双向反光指示,还具有左右两侧的长余辉发光功能,左右侧的长余辉发光体可以置换成逆反射体实现四向反光,特别在地埋发光道钉电量不足无法正常发光时也能通过逆反射体提供反光指示和通过长余辉发光体提供长余辉发光诱导,且使其反光角度和反光性能能达到实际使用效果。The underground solar luminous reflective road stud of the present invention has the front and rear bidirectional LED luminous function, and can provide front and rear bidirectional reflective indication for motor vehicle drivers or pedestrians by reflecting the car light through the retroreflector, while ensuring waterproof, high pressure resistance and high impact resistance. It also has the left and right long afterglow luminous function, and the left and right long afterglow luminous bodies can be replaced with retroreflectors to realize four-way reflection. In particular, when the underground luminous road stud is insufficient in power and cannot emit light normally, it can also provide reflective indication through the retroreflector and provide long afterglow luminous induction through the long afterglow luminous body, and its reflection angle and reflection performance can achieve actual use effect.
一种地埋式太阳能发光反光道钉,包括保护壳(510)、内壳(520)、逆反射体(530)、 发光器件(540)、光伏器件(550)、电子电路元器件(560)、封装胶固化成型体(570),紧固螺丝(580),粘结层(590),长余辉发光体(5100),如图32-35所示。A buried solar-powered reflective road stud comprises a protective shell (510), an inner shell (520), a retroreflector (530), a light-emitting device (540), a photovoltaic device (550), electronic circuit components (560), a packaging adhesive cured molded body (570), a fastening screw (580), an adhesive layer (590), and a long afterglow light-emitting body (5100), as shown in FIGS. 32-35.
所述的保护壳(510)包括开口顶盖(510A)和下壳(510B)上下两部分,The protective shell (510) comprises an opening top cover (510A) and a lower shell (510B).
其中,所述的开口顶盖(510A)为外径122mm、外沿总体呈圆形的、中央设有向上开口的类似宽体十字形的上开口(510r)的压铸加工成型的环形铝合金或环形不锈钢圈盖、或、增强复合材料的注塑成型件,The opening top cover (510A) is a die-cast annular aluminum alloy or stainless steel ring cover, or an injection-molded part of a reinforced composite material, with an outer diameter of 122 mm, a generally circular outer edge, and an upper opening (510r) in the center that opens upward and is similar to a wide cross.
环形边圈的前、后侧部分别对称地设有1个由其外边沿向内以缓冲面(510h)由低到高过渡的上凸体(510t),其上分别设有3个圆柱形的、开孔槽方向面向前后迎车面的、孔槽开口朝向倾角θ1=5°~20°的斜向下开孔的孔洞型容置孔槽(530d),所述的孔洞型容置孔槽(530d)内分别注入适量的液态粘胶(环氧结构胶或聚氨酯结构胶),再嵌入双球面柱体形玻璃透镜体单元充当逆反射体(530),上述逆反射体的逆反射光单侧范围角θ4=15°~25°,粘胶固化后形成粘结层(590),将逆反射体(530)与容置孔槽(530d)固定,从而形成前后两侧的、逆反射主方向与地埋基准面的夹角θ3=5°~20°的逆反射结构,The front and rear sides of the annular edge ring are symmetrically provided with an upper convex body (510t) that transitions from low to high with a buffer surface (510h) from its outer edge to the inside, and three cylindrical hole-type accommodating hole grooves (530d) are respectively provided thereon, with the opening direction of the hole groove facing the front and rear vehicle facing surfaces and the hole groove opening facing the inclination angle θ1=5°~20° and opening downwardly obliquely. A proper amount of liquid adhesive (epoxy structural adhesive or polyurethane structural adhesive) is respectively injected into the hole-type accommodating hole grooves (530d), and then a double spherical cylindrical glass lens unit is embedded to serve as a retroreflector (530). The retroreflector has a single-side range angle θ4=15°~25°. After the adhesive is cured, an adhesive layer (590) is formed to fix the retroreflector (530) and the accommodating hole groove (530d), thereby forming a retroreflective structure on the front and rear sides, with the included angle θ3=5°~20° between the main direction of retroreflection and the buried reference surface.
环形边圈的左、右侧部分别对称地设有1个由其外边沿向内以缓冲面(510h)由低到高过渡的上凸体(510t),其上分别设有孔槽开口朝向倾角θ1=35°~55°的条形容置孔槽(530d),可以将掺稀土的碱土铝酸盐型黄绿色长余辉发光粉与双组份透明环氧树脂混合物或双组份透明MMA树脂混合物混合后滴注在左、右上凸体(510t)的容置孔槽(530d)内流平并固化成型,从而具有左、右两侧的长余辉发光功能,进一步的,在上述长余辉发光体与容置孔槽(530d)的底面之间可以预设有白色的粘结层(590)充当白色反衬底层,以增加长余辉发光性能,进一步,可以趁上述树脂混合物为完全固化时在其表面(无序)播撒玻璃反光珠(类似道路反光标线结构)固化结合成型,从而具有左、右两侧的长余辉发光功能和反光功能,The left and right sides of the annular edge ring are symmetrically provided with an upper convex body (510t) transitioning from low to high with a buffer surface (510h) from its outer edge to the inside, and a strip-shaped receiving hole groove (530d) with a hole groove opening facing an inclination angle θ1=35°~55° is provided on the upper convex body (510t), respectively, so that the rare earth-doped alkaline earth aluminate type yellow-green long afterglow luminescent powder can be mixed with a two-component transparent epoxy resin mixture or a two-component transparent MMA resin mixture and then dripped into the receiving hole groove (530d) of the left and right upper convex bodies (510t) The resin mixture is leveled and solidified to form a long afterglow luminous function on the left and right sides. Furthermore, a white adhesive layer (590) can be preset between the long afterglow luminous body and the bottom surface of the receiving hole groove (530d) to serve as a white reflective substrate layer to increase the long afterglow luminous performance. Furthermore, when the resin mixture is completely solidified, glass reflective beads (similar to the road reflective marking structure) can be spread on its surface (disordered) to solidify and combine to form a long afterglow luminous function and reflective function on the left and right sides.
也可以将日光型荧光材料与双组份透明环氧树脂混合物或双组份透明MMA树脂混合物混合后滴注在左、右上凸体(510t)的容置孔槽(530d)内流平并固化成型,从而具有左、右两侧的荧光发光功能,进一步的,在上述荧光体与容置孔槽(530d)的底面之间可以预设有白色的粘结层(590)充当白色反衬底层,以增加荧光发光性能,进一步,可以趁上述树脂混合物为完全固化时在其表面播撒玻璃反光珠(类似道路反光标线结构)固化结合成型,从而具有左、右两侧的荧光发光功能和反光功能,Alternatively, the daylight fluorescent material may be mixed with a two-component transparent epoxy resin mixture or a two-component transparent MMA resin mixture and then dripped into the receiving holes (530d) of the left and right upper convex bodies (510t) for leveling and curing to form, thereby having fluorescent luminescence functions on the left and right sides. Furthermore, a white adhesive layer (590) may be preset between the above-mentioned fluorescent body and the bottom surface of the receiving hole (530d) to serve as a white reflective substrate layer to increase the fluorescent luminescence performance. Furthermore, when the above-mentioned resin mixture is completely cured, glass reflective beads (similar to the road reflective marking structure) may be sprinkled on its surface and cured and combined to form, thereby having fluorescent luminescence functions and reflective functions on the left and right sides.
也可以将液态的双组份环氧树脂混合物或双组份MMA树脂混合物,或者熔融态的热熔树脂混合物滴注在左、右上凸体(510t)的容置孔槽(530d)内流平,并趁上述树脂混合物为完全固化时在其表面播撒玻璃反光珠(类似道路反光标线结构)固化结合成型,从而具有左、右两侧的反光功能,Alternatively, a liquid two-component epoxy resin mixture or a two-component MMA resin mixture, or a molten hot-melt resin mixture may be dripped into the receiving holes (530d) of the left and right upper convex bodies (510t) to be leveled, and while the resin mixture is completely cured, glass reflective beads (similar to the road reflective marking structure) are sprinkled on the surface to be cured and combined to form, thereby having a reflective function on the left and right sides.
上述相邻的前后左右上凸体(510t)之间分别设有相对较低的低区位(510a),分别相对较低的低区位(510a)上分别设有贯穿型固定孔(510k),贯穿型固定孔(510k)的下方设有下凸的圆柱形固定孔桩头(510A-z),圆柱形固定孔桩头(510A-z)所在段为下凸的结构加厚段(510A-s),A relatively low area (510a) is respectively provided between the adjacent front, rear, left, and right upper convex bodies (510t), and a through-type fixing hole (510k) is respectively provided on the relatively low area (510a), and a downward convex cylindrical fixing hole pile head (510A-z) is provided below the through-type fixing hole (510k), and the section where the cylindrical fixing hole pile head (510A-z) is located is a downward convex structural thickening section (510A-s),
所述的下壳(510B)为带有开口向上的容置腔(510q)的、上大下小的铸铝保护底壳,其上沿带有外扩呈圆形的围圈,围圈的外径为138mm、厚度为4.2mm、外高度为12.5mm,上沿围圈与下部的腔壳侧壁以阶梯型内圈交接,阶梯型内圈宽7.2mm,下壳(510B)的下部腔壳外轮廓仰视类似波浪环形,下壳(510B)下部腔壳的侧壁上对应开口顶盖(510A)的固定孔桩头(510A-z)分别设有用于容纳开口顶盖(510A)的下凸的结构加厚段(510A-s)的凹陷部(510B-a)和用于容纳固定孔桩头(510A-z)的固定孔桩位(510B-w),固定孔桩位(510B-w)的下方设有用于支承固定孔桩头(510A-z)的固定孔桩柱(510B-z),下壳(510B)的外侧壁上带有立筋(510j),可提高壳体结构强度和安装牢固度,The lower shell (510B) is a cast aluminum protective bottom shell with an upwardly opening accommodating cavity (510q), which is larger at the top and smaller at the bottom. The upper edge of the lower shell has a circular ring with an outer diameter of 138 mm, a thickness of 4.2 mm, and an outer height of 12.5 mm. The upper edge of the ring is connected to the side wall of the lower cavity shell by a stepped inner ring. The stepped inner ring is 7.2 mm wide. The outer contour of the lower cavity shell of the lower shell (510B) is similar to a wave ring when viewed from above. The side wall of the lower cavity shell of the lower shell (510B) has fixing hole piles corresponding to the opening top cover (510A). The head (510A-z) is respectively provided with a recessed portion (510B-a) of a downwardly convex structural thickened section (510A-s) for accommodating the opening top cover (510A) and a fixed hole pile position (510B-w) for accommodating the fixed hole pile head (510A-z); a fixed hole pile column (510B-z) for supporting the fixed hole pile head (510A-z) is provided below the fixed hole pile position (510B-w); and vertical ribs (510j) are provided on the outer side wall of the lower shell (510B), so as to improve the structural strength of the shell and the firmness of installation.
所述的内壳(520)为由其上部的带有开口向下的容置腔的透明PC注塑内壳和底盖通过超声波复合结构结合的复合结构的内壳,内壳(520)顶部的中央部位带有与开口顶盖(510A)的十字形上开口(510r)相对应的大体呈俯视十字形隆起主体结构充当发光部位和采光部位,内壳(520)十字形顶部的周围带有与十字形顶部形成阶梯型结构的相对(十字形顶部)较低的压合部(520t),从而形成带有阶梯型结构的上小下大的内壳,十字形顶部的顶部带有防滑凸粒,十字形顶部的中央的下方通过卡槽和透光胶固定有太阳能光伏板充当光伏器件(550),十字形顶部的左、右两侧部朝前和朝后的侧壁(520e)分别呈斜坡状正对前、后侧部的上凸体(510t)与左、右侧部的上凸体(510t)之间的相对较低的低区位(510a),十字形顶部的左、右两侧部的内顶壁上设有V型凹槽,其下方通过卡槽和粘胶固定有两侧焊有草帽灯珠、中央焊有向上的贴片Led的灯板充当发光器件(540),十字形顶部的前、后两侧部的下方通过卡槽和粘胶固定有焊有向上的贴片Led的灯板充当发光器件(540),从而在内壳(520)的左、右两侧部和其正对的相对较低的低区位(510a)的上方形成可供发光器件(540)前后双向出射的光出射通道,并具有前后双向和向上的Led发光指示功能,所述的压合部(520t)上设有与开口顶盖(510A)的下凸的结构加厚段(510A-s)相对的凹陷部(520a),The inner shell (520) is a composite structure inner shell composed of a transparent PC injection molded inner shell with a downwardly opening accommodating cavity at its upper portion and a bottom cover combined by an ultrasonic composite structure. The central portion of the top of the inner shell (520) has a generally cross-shaped raised main structure corresponding to the cross-shaped upper opening (510r) of the open top cover (510A) in a top-down view, which serves as a light-emitting portion and a lighting portion. The inner shell (520) has a relatively (cross-shaped top) lower pressing portion (520t) around the cross-shaped top that forms a step-shaped structure with the cross-shaped top, thereby forming an inner shell with a step-shaped structure that is smaller at the top and larger at the bottom. The top of the cross-shaped top has anti-slip convex particles. A solar photovoltaic panel is fixed below the center of the cross-shaped top by a slot and a light-transmitting adhesive to serve as a photovoltaic device (550). The left and right side walls (520e) of the cross-shaped top facing forward and backward are respectively inclined and face the upper convex bodies (510e) of the front and rear side portions. 0t) and the upper convex bodies (510t) on the left and right sides, a V-shaped groove is provided on the inner top walls of the left and right side parts of the cross-shaped top, and a light board with straw hat lamp beads welded on both sides and a patch LED welded in the center to serve as a light-emitting device (540) is fixed below the cross-shaped top through a slot and adhesive, and a light board with a patch LED welded upward is fixed below the front and rear side parts of the cross-shaped top through a slot and adhesive to serve as a light-emitting device (540), so that a light emission channel for the light-emitting device (540) to emit light in both directions is formed above the left and right side parts of the inner shell (520) and the relatively low low position (510a) directly opposite thereto, and has a front and rear bidirectional and upward LED light-emitting indication function, and the pressing part (520t) is provided with a recessed part (520a) opposite to the downward convex structural thickened section (510A-s) of the opening top cover (510A),
所述的电子电路元器件(560)包括蓄电池、驱动及控制电路等,与 发光器件(540)和光伏器件(550)电路相连并通过白色双组份环氧树脂的封装胶固化成型体(570)密封在内壳(520)的容置腔内形成具有初步抗压抗冲击能力的防水封装结构。The electronic circuit components (560) include batteries, drive and control circuits, etc., which are connected to the light-emitting device (540) and the photovoltaic device (550) circuits and are sealed in the accommodating cavity of the inner shell (520) through a white two-component epoxy resin encapsulation glue curing molded body (570) to form a waterproof packaging structure with preliminary pressure and impact resistance capabilities.
在下壳(510B)的容置腔(510q)的底面垫上橡胶垫圈,将上述防水封装内壳结构嵌合到下壳(510B)的容置腔(510q)内,将开口顶盖(510A)对位压合到下壳(510B)的开口处,旋上紧固螺丝(580),再在紧固螺丝(580)上方滴注硅酮胶并固化密封充当堵头,从而将防水封装内壳结构锁在保护壳(510)内,其中,开口顶盖(510A)的底面一部压合在下壳(510B)的阶梯型内圈上、一部压合在内壳(520)的压合部(520t)上,开口顶盖(510A)的下凸的结构加厚段(510A-s)压合在内壳(520)的凹陷部(520a)和下壳(510B)的凹陷部(510B-a)内,开口顶盖(510A)的固定孔桩头(510A-z)压合在下壳(510B)的固定孔桩柱(510B-z)上方的固定孔桩位(510B-w)内,下壳(510B)上沿的围圈部分包围着开口顶盖(510A)环形边圈的外沿,上凸体(510t)的靠近容置腔(510q)上开口的内侧面或内侧壁与内壳(520)的顶部外侧面或外侧壁以公差配合方式形成上凸体(510t)充当护块结构的组合结构,由于开口顶盖(510A)及其上的上凸体(510t)为金属材质,内壳(520)为PC塑料材质,开口顶盖(510A)的强度大于内壳(520)的强度,也大于逆反射体(530)的强度,故开口顶盖(510A)和其上的上凸体(510t)可对内壳(520)和逆反射体(530)形成起保护作用的加强结构,可耐车轮碾压或路面异物的磕碰。A rubber gasket is placed on the bottom surface of the accommodating cavity (510q) of the lower shell (510B), the waterproof encapsulated inner shell structure is embedded in the accommodating cavity (510q) of the lower shell (510B), the opening top cover (510A) is pressed into position on the opening of the lower shell (510B), the fastening screw (580) is screwed on, and silicone glue is then dripped on the fastening screw (580) and cured to seal and act as a plug, thereby locking the waterproof encapsulated inner shell structure in the protective shell (510), wherein The bottom surface of the open top cover (510A) is partially pressed onto the stepped inner ring of the lower shell (510B), and partially pressed onto the pressed portion (520t) of the inner shell (520). The downwardly convex structural thickened section (510A-s) of the open top cover (510A) is pressed into the recessed portion (520a) of the inner shell (520) and the recessed portion (510B-a) of the lower shell (510B). The fixing hole pile head (510A-z) of the open top cover (510A) is pressed onto the lower shell (510B). In the fixing hole pile position (510B-w) above the fixing hole pile column (510B-z) of the shell (510B), the upper edge of the lower shell (510B) surrounds the outer edge of the annular edge ring of the opening top cover (510A), and the inner side surface or inner side wall of the upper convex body (510t) close to the upper opening of the accommodating cavity (510q) and the top outer side surface or outer side wall of the inner shell (520) are matched with tolerances to form a combined structure in which the upper convex body (510t) acts as a protective block structure. The opening top cover (510A) and the upper convex body (510t) thereon are made of metal, and the inner shell (520) is made of PC plastic. The strength of the opening top cover (510A) is greater than the strength of the inner shell (520) and also greater than the strength of the retroreflector (530). Therefore, the opening top cover (510A) and the upper convex body (510t) thereon can form a reinforced structure for protecting the inner shell (520) and the retroreflector (530), and can resist being crushed by wheels or knocked by foreign objects on the road surface.
进一步,开口顶盖(510A)也可以采用非金属增强复合材料的注塑成型件,所述的逆反射体通过粘结层(590)或超声波热塑焊结构结合在开口顶盖(510A)的容置孔槽(530d)内。Furthermore, the opening top cover (510A) may also be an injection-molded part made of a non-metallic reinforced composite material, and the retroreflector is bonded to the receiving hole groove (530d) of the opening top cover (510A) via an adhesive layer (590) or an ultrasonic thermoplastic welding structure.
本发明的地埋式太阳能发光反光道钉,安装时,先在路面打孔,再将道钉嵌合并通过结构胶固定在所打孔内,开口顶盖(510A)边圈的外侧上沿与路面安装埋设基准面大致平齐;工作时,草帽灯珠可透过内壳(520)的侧壁和其正对的相对较低的低区位(510a)的上方前后双向发光,双球面柱体形玻璃透镜体单元可反射外来车灯光前后双向反光,预成形长余辉发光片材可提供左右两侧的长余辉发光功能。The buried solar-powered reflective road stud of the present invention is installed by first drilling a hole in the road surface, then embedding the road stud in the hole and fixing it in the hole by means of structural adhesive, so that the outer upper edge of the edge ring of the opening top cover (510A) is roughly flush with the installation and embedding reference surface of the road surface; when in operation, the straw hat lamp bead can emit light in both the front and rear directions through the side wall of the inner shell (520) and the upper part of the relatively low lower area (510a) directly facing it, the double spherical cylindrical glass lens unit can reflect the light of external vehicle lights in both the front and rear directions, and the preformed long afterglow luminous sheet can provide long afterglow luminous function on both sides.
本发明的地埋式太阳能发光反光道钉,在保证防水、高抗压、高抗冲击性能的前提下,既具有前后双向的Led发光功能,又能通过逆反射体反射车灯光为机动车驾驶员或行人提供前后的双向反光指示,还具有左右两侧的长余辉发光功能,特别在地埋发光道钉电量不足无法正常发光时也能通过逆反射体提供反光指示和通过长余辉发光体提供长余辉发光诱导,且使其反光角度和反光性能能达到实际使用效果,并可更好地满足道钉智能化发展的要求。The underground solar luminous reflective road stud of the present invention has the front and rear bidirectional LED luminous function, and can provide front and rear bidirectional reflective indication for motor vehicle drivers or pedestrians by reflecting the car light through the retroreflector, while ensuring waterproof, high pressure resistance and high impact resistance. It also has the left and right long afterglow luminous function, especially when the underground luminous road stud is insufficient in power and cannot emit light normally, it can also provide reflective indication through the retroreflector and provide long afterglow luminous induction through the long afterglow luminous body, and its reflection angle and reflection performance can achieve the actual use effect, and can better meet the requirements of intelligent development of road studs.
一种地埋式太阳能发光反光道钉,包括保护壳(610)、内壳(620)、逆反射体(630)、 发光器件(640)、光伏器件(650)、电子电路元器件(660)、封装胶固化成型体(670),紧固螺丝(680),粘结层(690),如图36-45所示。A buried solar-powered reflective road stud comprises a protective shell (610), an inner shell (620), a retroreflector (630), a light-emitting device (640), a photovoltaic device (650), electronic circuit components (660), a packaging glue cured molded body (670), fastening screws (680), and an adhesive layer (690), as shown in FIGS. 36-45.
所述的保护壳(610)包括开口顶盖(610A)和下壳(610B)上下两部分,The protective shell (610) comprises an opening top cover (610A) and a lower shell (610B).
其中,所述的开口顶盖(610A)为外径120mm、外沿总体呈圆形的、中央设有向上开口的类似八边形的上开口(610r)的压铸加工成型的环形铝合金或环形不锈钢圈盖,如图42所示,The opening top cover (610A) is a die-cast annular aluminum alloy or stainless steel ring cover with an outer diameter of 120 mm, a generally circular outer edge, and an octagonal upper opening (610r) in the center that opens upward, as shown in FIG42 .
环形边圈的前、后侧部(前后端部)分别对称地设有1个由其外边沿向内以缓冲面(610h)由低到高过渡的上凸体(610t),其上分别设有孔槽开口朝向倾角θ1=35°~55°的条形容置孔槽(630d),所述的容置孔槽(630d)内分别注入适量的液态粘胶(环氧结构胶或聚氨酯结构胶),再嵌入相应形状的、以θ2=15°~35°偏射角设置的底部带有反射底层的多颗小玻璃透镜反光珠以阵列组合结构有序排布的注塑成型的反光片充当逆反射体(630),上述逆反射体的逆反射光单侧范围角θ4=10°~25°,粘胶固化后形成粘结层(690),将逆反射体(630)与容置孔槽(630d)形成结构固定,从而形成前后两侧的、逆反射主方向与地埋基准面的夹角θ3=5°~30°的逆反射结构,The front and rear sides (front and rear ends) of the annular edge ring are symmetrically provided with an upper convex body (610t) that transitions from low to high with a buffer surface (610h) from its outer edge to the inside, and a strip-shaped receiving hole groove (630d) with a hole groove opening facing an inclination angle of θ1=35°~55° is provided on it. An appropriate amount of liquid adhesive (epoxy structural adhesive or polyurethane structural adhesive) is injected into the receiving hole groove (630d), and then a corresponding shape and a deflection angle of θ2=15°~35° are embedded. An injection-molded reflective sheet with a plurality of small glass lens reflective beads arranged in an orderly array structure at the bottom and a reflective bottom layer serves as a retroreflector (630). The retroreflective light of the retroreflector has a single-side range angle θ4 of 10° to 25°. After the adhesive is cured, a bonding layer (690) is formed to fix the retroreflector (630) and the receiving hole groove (630d) to form a structure, thereby forming a retroreflective structure with an angle θ3 of 5° to 30° between the main direction of retroreflection and the buried reference surface on the front and rear sides.
环形边圈的左、右侧部分别对称地设有2个由其外边沿向内以缓冲面(110h)由低到高过渡的上凸体(610t),所述的上凸体(610t)的中央带有向下的凹陷,其朝外的前、后侧部分别设有1个圆柱形的、开孔槽方向面向前后迎车面的、孔槽开口朝向倾角θ1=5°~18°的容置孔槽(630d),所述的容置孔槽(630d)内分别注入适量的液态粘胶(环氧结构胶或聚氨酯结构胶),再嵌入直径9mm左右、长度10mm左右的双球面柱体形玻璃透镜体单元充当逆反射体(630),上述逆反射体的逆反射光单侧范围角θ4=12°~25°,粘胶固化后形成粘结层(690),将逆反射体(630)与容置孔槽(630d)形成结构固定,从而形成前后两侧的、逆反射主方向与地埋基准面的夹角θ3=5°~18°的逆反射结构;The left and right sides of the annular edge ring are symmetrically provided with two upper convex bodies (610t) that transition from low to high with a buffer surface (110h) from the outer edge thereof to the inside, the center of the upper convex body (610t) is provided with a downward depression, and the front and rear sides thereof facing outward are provided with a cylindrical receiving hole groove (630d) with the hole groove direction facing the front and rear vehicle faces and the hole groove opening facing the inclination angle θ1=5°~18°, and the receiving hole groove (630d) is respectively injected with an appropriate amount of liquid adhesive (epoxy bonding agent). A double spherical cylindrical glass lens unit with a diameter of about 9 mm and a length of about 10 mm is embedded therein to serve as a retroreflector (630), wherein the retroreflected light of the retroreflector has a single-side range angle θ4 of 12° to 25°. After the adhesive is cured, a bonding layer (690) is formed to fix the retroreflector (630) and the receiving hole groove (630d) to form a structure, thereby forming a retroreflective structure with an angle θ3 of 5° to 18° between the main direction of retroreflection and the buried reference plane on the front and rear sides;
其前、后侧部(前后端部)的反射体(630)和左、右侧部的反射体(630)分别形成前、后位组合配置,以实现逆反射体的亮度叠加效果和反光角度匹配,The reflectors (630) at the front and rear sides (front and rear ends) and the reflectors (630) at the left and right sides respectively form a front and rear combination configuration to achieve a brightness superposition effect of the retroreflectors and matching of the reflection angles.
上述容置孔槽(630d)为孔洞型容置孔槽和凹槽型容置孔槽的组合配置,即在前、后侧部的上凸体(610t)设置凹槽型容置孔槽并在凹槽型容置孔槽内结合底部带有反射底层的多颗小玻璃透镜反光珠以阵列组合结构有序排布的注塑成型的反光片(也可以采用底部带有反射镀层的多个微棱镜组成的阵列结构的逆反射体或为底部带有空气层的多个微棱镜组成的阵列结构的逆反射体),在左、右侧部的上凸体(610t)设置孔洞型容置孔槽内结合双球面柱体形玻璃透镜体单元,可结合不同种类逆反射体各自的特点,扬长避短,达到最优组合配置,以实现多个逆反射体的亮度叠加效果和角度匹配,提高逆反射效率。The above-mentioned accommodating holes (630d) are a combination configuration of hole-type accommodating holes and groove-type accommodating holes, that is, groove-type accommodating holes are set on the upper convex bodies (610t) on the front and rear sides, and a plurality of small glass lens reflective beads with a reflective bottom layer at the bottom are combined in the groove-type accommodating holes to form an injection-molded reflective sheet arranged in an orderly array combination structure (a retroreflector with an array structure composed of a plurality of microprisms with a reflective coating at the bottom or a retroreflector with an array structure composed of a plurality of microprisms with an air layer at the bottom can also be used), and hole-type accommodating holes are set on the upper convex bodies (610t) on the left and right sides, and double spherical cylindrical glass lens units are combined in the hole-type accommodating holes. The characteristics of different types of retroreflectors can be combined to maximize their strengths and avoid their weaknesses to achieve an optimal combination configuration, so as to achieve a brightness superposition effect and angle matching of multiple retroreflectors and improve retroreflection efficiency.
上述相邻的前后左右上凸体(610t)之间分别设有相对较低的低区位(610a)(共6个,包括左、右上凸体中央的凹陷区位),相对较低的低区位(610a)上分别设有贯穿型固定孔(610k),贯穿型固定孔(610k)的下方设有下凸的圆柱形固定孔桩头(610A-z),Relatively low areas (610a) (a total of 6, including the concave areas in the center of the left and right upper convex bodies) are respectively provided between the adjacent front, rear, left and right upper convex bodies (610t), and through-type fixing holes (610k) are respectively provided on the relatively low areas (610a), and downwardly convex cylindrical fixing hole pile heads (610A-z) are provided below the through-type fixing holes (610k).
所述的下壳(610B)为带有开口向上的容置腔(610q)的、、上大下小的铸铝保护底壳,其上沿带有外扩呈圆形的围圈,围圈的外径为135mm、厚度为4mm、外高度为12mm,上沿围圈与下部的腔壳侧壁以阶梯型内圈交接,阶梯型内圈宽7mm,下壳(610B)的下部腔壳外轮廓仰视类似波浪环形,下壳(610B)下部腔壳的侧壁上对应开口顶盖(610A)的固定孔桩头(610A-z)分别设有用于容纳固定孔桩头(610A-z)的固定孔桩位(610B-w),固定孔桩位(610B-w)的下方设有用于支承固定孔桩头(610A-z)的固定孔桩柱(610B-z),下壳(610B)的外侧壁上带有立筋(610j),可提高壳体结构强度和安装牢固度,The lower shell (610B) is a cast aluminum protective bottom shell with an upwardly opening accommodating cavity (610q), which is larger at the top and smaller at the bottom. The upper edge of the lower shell has a circular ring with an outer diameter of 135 mm, a thickness of 4 mm, and an outer height of 12 mm. The upper edge of the ring is connected to the side wall of the lower cavity shell by a stepped inner ring. The stepped inner ring is 7 mm wide. The outer contour of the lower cavity shell of the lower shell (610B) is similar to a wave ring when viewed from above. The lower cavity shell of the lower shell (610B) is The fixing hole pile heads (610A-z) on the side walls corresponding to the opening top covers (610A) are respectively provided with fixing hole pile positions (610B-w) for accommodating the fixing hole pile heads (610A-z), and fixing hole pile columns (610B-z) for supporting the fixing hole pile heads (610A-z) are provided below the fixing hole pile positions (610B-w). The outer side wall of the lower shell (610B) is provided with vertical ribs (610j), which can improve the structural strength of the shell and the firmness of installation.
所述的内壳(620)为带有开口向下的容置腔的透明PC注塑内壳,或内壳(620)为由其上部的带有开口向下的容置腔的透明PC注塑内壳和注塑底盖通过超声波复合结构结合的复合结构的内壳,内壳(620)顶部的中央部位带有大体呈俯视十字形隆起主体结构充当发光部位和采光部位,内壳(620)十字形顶部的周围带有与十字形顶部形成阶梯型结构的相对(十字形顶部)较低的压合部(620t),从而形成带有阶梯型结构的上小下大的内壳,十字形顶部的顶部带有防滑凸粒,十字形顶部的中央的下方通过卡槽和透光胶固定有太阳能光伏板充当光伏器件(650),十字形顶部的左、右两侧部朝前和朝后的侧壁(620e)分别呈斜坡状正对前、后侧部的上凸体(610t)与左、右侧部的上凸体(610t)之间的相对较低的低区位(610a),十字形顶部的左、右两侧部的内顶壁上设有V型凹槽,其下方通过卡槽和粘胶固定有两侧焊有朝前和朝后的草帽灯珠、中央焊有向上的贴片Led的灯板充当发光器件(640),从而在内壳(620)的左、右两侧部和其正对的相对较低的低区位(610a)的上方形成可供发光器件(640)前后双向出射的光出射通道,并具有前后双向及向上的发光指示功能,The inner shell (620) is a transparent PC injection-molded inner shell with a downward-opening accommodating cavity, or the inner shell (620) is an inner shell of a composite structure formed by combining a transparent PC injection-molded inner shell with a downward-opening accommodating cavity and an injection-molded bottom cover at its upper portion through an ultrasonic composite structure. The central portion of the top of the inner shell (620) has a generally cross-shaped raised main structure in a top-down view, which serves as a light-emitting portion and a lighting portion. The inner shell (620) has a relatively (cross-shaped top) lower pressing portion (620t) around the cross-shaped top that forms a stepped structure with the cross-shaped top, thereby forming an inner shell with a stepped structure that is smaller at the top and larger at the bottom. The top of the cross-shaped top has anti-slip convex particles, and a solar photovoltaic panel is fixed to the lower portion of the center of the cross-shaped top through a slot and a light-transmitting adhesive to serve as a photovoltaic device. The left and right side parts of the cross-shaped top have side walls (620e) facing forward and backward respectively in a slope shape, facing the upper convex bodies (610t) of the front and rear side parts and the relatively low low position (610a) between the upper convex bodies (610t) of the left and right side parts, and the inner top walls of the left and right side parts of the cross-shaped top are provided with V-shaped grooves, and a light board with straw hat lamp beads welded on both sides facing forward and backward and a patch LED welded in the center facing upward is fixed thereunder through a slot and adhesive, thereby forming a light emission channel for the light emitting device (640) to emit light in both directions, and having a front and rear bidirectional and upward light emission indication function.
所述的电子电路元器件(660)包括蓄电池、驱动及控制电路等,与发光器件(640)和光伏器件(650)电路相连并通过白色双组份环氧树脂的封装胶固化成型体(670)密封在内壳(620)的容置腔内形成具有初步抗压抗冲击能力的防水封装结构,其截面如图2所示,其截面的立体视图如图39、图40所示。The electronic circuit components (660) include batteries, drive and control circuits, etc., which are connected to the light-emitting device (640) and the photovoltaic device (650) circuits and are sealed in the accommodating cavity of the inner shell (620) through a white two-component epoxy resin encapsulation glue curing molding (670) to form a waterproof packaging structure with preliminary pressure and impact resistance capabilities. Its cross-section is shown in Figure 2, and its three-dimensional cross-section views are shown in Figures 39 and 40.
在下壳(610B)的容置腔(610q)的底面垫上橡胶垫圈,将上述防水封装内壳结构嵌合到下壳(610B)的容置腔(610q)内,将开口顶盖(610A)对位压合到下壳(610B)的开口处,旋上紧固螺丝(680),再在紧固螺丝(680)上方滴注硅酮胶并固化密封充当堵头,从而将防水封装内壳结构锁在保护壳(610)内,A rubber gasket is placed on the bottom surface of the receiving cavity (610q) of the lower shell (610B), the waterproof package inner shell structure is embedded in the receiving cavity (610q) of the lower shell (610B), the opening top cover (610A) is aligned and pressed onto the opening of the lower shell (610B), the fastening screws (680) are screwed on, and silicone glue is dripped on the fastening screws (680) and cured to seal and act as a plug, thereby locking the waterproof package inner shell structure in the protective shell (610).
其中,开口顶盖(610A)的底面一部压合在下壳(610B)的阶梯型内圈上、一部压合在内壳(620)的压合部(620t)上,开口顶盖(610A)的固定孔桩头(610A-z)压合在下壳(610B)的固定孔桩柱(610B-z)上方的固定孔桩位(610B-w)内,下壳(610B)上沿的围圈部分包围着开口顶盖(610A)环形边圈的外沿,上凸体(610t)的靠近容置腔(610q)上开口的内侧面或内侧壁与内壳(620)的顶部外侧面或外侧壁以公差配合方式形成上凸体(610t)充当护块结构的组合结构,由于开口顶盖(610A)及其上的上凸体(610t)为金属材质,内壳(620)为PC塑料材质,开口顶盖(610A)的强度大于内壳(620)的强度,也大于逆反射体(630)的强度,故开口顶盖(610A)和其上的上凸体(610t)可对内壳(620)和逆反射体(630)形成起保护作用的加强结构,可耐车轮碾压或路面异物的磕碰。Part of the bottom surface of the opening top cover (610A) is pressed onto the stepped inner ring of the lower shell (610B), and part of the bottom surface is pressed onto the pressing portion (620t) of the inner shell (620); the fixing hole pile head (610A-z) of the opening top cover (610A) is pressed into the fixing hole pile position (610B-w) above the fixing hole pile column (610B-z) of the lower shell (610B); the surrounding ring portion of the upper edge of the lower shell (610B) surrounds the outer edge of the annular edge ring of the opening top cover (610A); the inner side surface or inner side wall of the upper convex body (610t) close to the upper opening of the accommodating cavity (610q) is pressed onto the inner shell (610q); 20) is formed by a tolerance fit manner to form an upper convex body (610t) serving as a combined structure of a guard block structure. Since the opening top cover (610A) and the upper convex body (610t) thereon are made of metal, and the inner shell (620) is made of PC plastic, the strength of the opening top cover (610A) is greater than the strength of the inner shell (620) and also greater than the strength of the retroreflector (630), the opening top cover (610A) and the upper convex body (610t) thereon can form a reinforced structure for protecting the inner shell (620) and the retroreflector (630), and can withstand wheel rolling or collision with foreign objects on the road surface.
进一步,可以沿防水封装内壳结构与保护壳(610)之间的缝隙内滴注环氧胶并固化为封装胶固化成型体(670),从而形成二次防水封装结构。Furthermore, epoxy glue can be dripped into the gap between the waterproof packaging inner shell structure and the protective shell (610) and cured to form a packaging glue cured molded body (670), thereby forming a secondary waterproof packaging structure.
进一步,开口顶盖(610A)也可以采用非金属增强复合材料的注塑成型件,所述的逆反射体通过粘结层(690)或超声波热塑焊结构结合在开口顶盖(610A)的容置孔槽(630d)内。Furthermore, the opening top cover (610A) may also be an injection molded part of a non-metal reinforced composite material, and the retroreflector is bonded to the receiving hole groove (630d) of the opening top cover (610A) via an adhesive layer (690) or an ultrasonic thermoplastic welding structure.
进一步,下壳(610B)的上沿部位(地埋基准面所在部位)设有向外水平扩展的外凸体(610x)(也叫外凸限位支撑体),在路面安装时可以起限位作用并在路面安装后可以防止下沉,如图44、45所示。Furthermore, an outer convex body (610x) (also called an outer convex limiting support body) extending horizontally outward is provided at the upper edge of the lower shell (610B) (where the buried reference surface is located), which can play a limiting role during the pavement installation and prevent sinking after the pavement installation, as shown in Figures 44 and 45.
本发明的地埋式太阳能发光反光道钉,安装时,先在路面打孔,再将道钉嵌合并通过结构胶固定在所打孔内,开口顶盖(610A)边圈的外侧上沿与路面安装埋设基准面大致平齐;工作时,草帽灯珠可透过内壳(620)的侧壁和其正对的相对较低的低区位(610a)的上方前后双向发光,由底部带有反射底层的多个小透镜单元以阵列组合结构有序排布的注塑成型的反光片可反射外来车灯光并以水平向上5°~30°的仰角逆反射主方向前后双向反光,双球面柱体形玻璃透镜体单元可反射外来车灯光前后两面反光。The buried solar-powered reflective road stud of the present invention is installed by first drilling a hole in the road surface, then embedding the road stud in the hole and fixing it in the hole by means of structural adhesive, and the outer upper edge of the edge ring of the opening top cover (610A) is roughly flush with the installation and embedding reference surface of the road surface; when in operation, the straw hat lamp bead can emit light in both the front and rear directions through the side wall of the inner shell (620) and the upper side of the relatively low lower area (610a) directly facing it, and the injection-molded reflective sheet composed of a plurality of small lens units with a reflective bottom layer arranged in an orderly manner in an array combination structure can reflect the light of external vehicles and reflect the main direction of the front and rear directions at an elevation angle of 5° to 30° upward from the horizontal, and the double spherical cylindrical glass lens unit can reflect the light of external vehicles from both the front and rear sides.
本发明的地埋式太阳能发光反光道钉,在保证防水、高抗压、高抗冲击性能的前提下,既具有前后双向的Led发光功能,又能通过逆反射体反射车灯光为机动车驾驶员或行人提供前后的双向反光指示,特别在地埋发光道钉电量不足无法正常发光时也能通过逆反射体提供反光指示,且使其反光角度和反光性能能达到实际使用效果,其抗压可达200kN以上,反光视距可达150m以上,发光视距可达500m以上,可适应超载重载车辆多的高速公路或高等级公路,也可以用在普通道路或城市道路,还可通过电子电路元器件连有无线模块(可具有信号接收或/和发射功能)、或连有智能控制模块(可具有数据处理功能)、或连有传感器,以实现智能控制或多模式发光的目的,可更好适应交通智能化发展的趋势。The buried solar luminous reflective road stud of the present invention has the front and rear bidirectional LED luminous function under the premise of ensuring waterproof, high pressure resistance and high impact resistance, and can also provide front and rear bidirectional reflective indication for motor vehicle drivers or pedestrians by reflecting vehicle lights through a retroreflector. In particular, when the buried luminous road stud is insufficient in power and cannot emit light normally, it can also provide reflective indication through the retroreflector, and its reflective angle and reflective performance can achieve practical use effects. Its pressure resistance can reach more than 200kN, its reflective sight distance can reach more than 150m, and its luminous sight distance can reach more than 500m. It can be used on expressways or high-grade highways with many overloaded and heavy-loaded vehicles, and can also be used on ordinary roads or urban roads. It can also be connected with a wireless module (which can have a signal receiving and/or transmitting function), or an intelligent control module (which can have a data processing function), or a sensor through electronic circuit components to achieve the purpose of intelligent control or multi-mode luminous, and can better adapt to the trend of intelligent development of traffic.
一种地埋式太阳能发光反光道钉,包括保护壳(710)、内壳(720)、逆反射体(730)、 发光器件(740)、光伏器件(750)、电子电路元器件(760)、封装胶固化成型体(770),紧固螺丝(780),粘结层(790),如图46-49所示。A buried solar-powered reflective road stud comprises a protective shell (710), an inner shell (720), a retroreflector (730), a light-emitting device (740), a photovoltaic device (750), electronic circuit components (760), a packaging glue cured molded body (770), fastening screws (780), and an adhesive layer (790), as shown in FIGS. 46-49.
所述的保护壳(710)为带有开口向上的容置腔(710q)的、上大下小的铸铝保护底壳,其上沿部位外扩呈圆形,中央设有朝上的类似宽体十字形的开口,其靠近上沿部位的前、后侧部分别对称地设有1个由其外边沿向内以缓冲面(710h)由低到高过渡的、与底壳连体的上凸体(710t),其上分别设有3个圆柱形的、开孔槽方向面向前后迎车面的、孔槽开口朝向倾角θ1=5°~20°的斜向下开孔的孔洞型容置孔槽(730d),所述的孔洞型容置孔槽(730d)内分别注入适量的液态粘胶(环氧结构胶或聚氨酯结构胶),再嵌入双球面柱体形玻璃透镜体单元充当逆反射体(730),上述逆反射体的逆反射光单侧范围角θ4=15°~25°,粘胶固化后形成粘结层(790),将逆反射体(730)与容置孔槽(730d)固定,从而形成前后两侧的、逆反射主方向与地埋基准面的夹角θ3=5°~20°的逆反射结构,The protective shell (710) is a cast aluminum protective bottom shell with a accommodating cavity (710q) opening upward, which is larger at the top and smaller at the bottom. The upper edge of the protective shell is rounded outward, and the center is provided with an opening similar to a wide cross facing upward. The front and rear sides near the upper edge are symmetrically provided with an upper convex body (710t) connected to the bottom shell, which transitions from low to high from the outer edge to the inside with a buffer surface (710h), and is provided with three cylindrical hole-type containers, the openings of which are facing the front and rear vehicle surfaces and the openings of which are facing downward at an inclination angle of θ1=5° to 20°. A hole groove (730d) is provided, wherein an appropriate amount of liquid adhesive (epoxy structural adhesive or polyurethane structural adhesive) is respectively injected into the hole-type receiving hole groove (730d), and then a double spherical cylindrical glass lens unit is embedded to serve as a retroreflector (730), wherein the retroreflected light of the retroreflector has a single-side range angle θ4 of 15° to 25°, and after the adhesive is cured, a bonding layer (790) is formed, and the retroreflector (730) is fixed to the receiving hole groove (730d), thereby forming a retroreflective structure with an angle θ3 of 5° to 20° between the main direction of retroreflection and the buried reference plane on the front and rear sides,
保护壳(710)的靠近上沿部位的左、右侧部分别对称地设有1个由其外边沿向内以缓冲面(710h)由低到高过渡的、与底壳连体的上凸体(710t),所述的上凸体(710t)靠近十字形开口的内侧中央部位设有向外的凹陷,可与内壳(720)的左右相应部位形成嵌合结构。The left and right sides of the protective shell (710) near the upper edge are symmetrically provided with an upper convex body (710t) connected to the bottom shell, which transitions from low to high from the outer edge inward with a buffer surface (710h). The upper convex body (710t) is provided with an outward depression at the inner central part near the cross-shaped opening, which can form a chimeric structure with the corresponding left and right parts of the inner shell (720).
保护壳(710)的上沿部位与下部的腔壳侧壁以阶梯型内圈交接,保护壳(710)的阶梯型内圈上设有与内壳(720)对应的固定孔(710),下部腔壳外轮廓仰视类似波浪环形,下壳(710B)的外侧壁上带有立筋(710j),可提高壳体结构强度和安装牢固度。The upper edge of the protective shell (710) is connected to the side wall of the lower cavity shell by a stepped inner ring. The stepped inner ring of the protective shell (710) is provided with a fixing hole (710) corresponding to the inner shell (720). The outer contour of the lower cavity shell is similar to a wave ring when viewed from above. The outer wall of the lower shell (710B) is provided with vertical ribs (710j), which can improve the structural strength of the shell and the firmness of installation.
所述的内壳(720)为由其上部的带有开口向下的容置腔的透明PC注塑内壳和底盖通过超声波复合结构结合的复合结构的内壳,内壳(720)顶部的中央部位带有与保护壳(710)的十字形开口相对应的大体呈俯视十字形隆起主体结构充当发光部位和采光部位,内壳(720)十字形顶部的周围设有与十字形顶部形成阶梯型结构的相对(十字形顶部)较低的、与保护壳(710)的十字形开口对应的压合部(720t),所述的压合部(720t)上设有与保护壳(710)的阶梯型内圈上的固定孔(710k)相对应的固定孔,从而形成带有阶梯型结构的上小下大的包壳,十字形顶部的中央的下方通过卡槽和透光胶固定有太阳能光伏板充当光伏器件(750),十字形顶部的左、右两侧部朝前和朝后的侧壁(720e)分别呈斜坡状正对前、后侧部的上凸体(710t)与左、右侧部的上凸体(710t)之间的相对较低的低区位(710a),十字形顶部的左、右两侧部的内顶壁上设有V型凹槽,其下方通过卡槽和粘胶固定有两侧焊有草帽灯珠的灯板充当发光器件(740),从而在内壳(720)的左、右两侧部和其正对的相对较低的低区位(710a)的上方形成可供发光器件(740)前后双向出射的光出射通道,并具有前后双向的Led发光指示功能,The inner shell (720) is a composite structure inner shell composed of a transparent PC injection-molded inner shell with a downward-opening accommodating cavity at its upper portion and a bottom cover combined by an ultrasonic composite structure. The central portion of the top of the inner shell (720) has a generally cross-shaped raised main structure corresponding to the cross-shaped opening of the protective shell (710) when viewed from above, which serves as a light-emitting portion and a lighting portion. The cross-shaped top of the inner shell (720) is surrounded by a relatively (cross-shaped top) lower pressing portion (720t) corresponding to the cross-shaped opening of the protective shell (710) and forming a stepped structure with the cross-shaped top. The pressing portion (720t) is provided with a fixing hole corresponding to the fixing hole (710k) on the stepped inner ring of the protective shell (710), thereby forming a shell with a stepped structure that is smaller at the top and larger at the bottom. A solar photovoltaic panel serving as a photovoltaic device (750) is fixed to the lower part of the center of the top through a slot and a light-transmitting adhesive. The side walls (720e) facing forward and backward on the left and right sides of the cross-shaped top are respectively inclined and face the relatively low low position (710a) between the upper convex bodies (710t) of the front and rear sides and the upper convex bodies (710t) of the left and right sides. The inner top walls of the left and right sides of the cross-shaped top are provided with V-shaped grooves, and a light board with straw hat lamp beads welded on both sides is fixed to the lower part through a slot and an adhesive to serve as a light-emitting device (740). Thus, a light emission channel for the light-emitting device (740) to emit light in both directions in the front and rear directions is formed on the left and right sides of the inner shell (720) and above the relatively low low position (710a) facing the same, and the light-emitting device (740) has a front and rear bidirectional LED light-emitting indication function.
所述的电子电路元器件(760)包括蓄电池、驱动及控制电路等,与发光器件(740)和光伏器件(750)电路相连并通过白色双组份环氧树脂的封装胶固化成型体(770)密封在内壳(720)的容置腔内形成具有初步抗压抗冲击能力的防水封装内壳结构。The electronic circuit components (760) include a storage battery, a drive and control circuit, etc., which are connected to the light-emitting device (740) and the photovoltaic device (750) circuits and are sealed in the accommodating cavity of the inner shell (720) through a white two-component epoxy resin encapsulation glue curing molding (770) to form a waterproof encapsulation inner shell structure with preliminary pressure resistance and impact resistance.
在保护壳(710)的容置腔(710q)的底面垫上橡胶垫圈,将上述防水封装内壳结构嵌合到保护壳(710)的容置腔(710q)内,使内壳(720)的压合部(720t)对位压合在保护壳(710)的阶梯型内圈上,在固定孔(710k)内旋上紧固螺丝(780),再在紧固螺丝(780)上方滴注硅酮胶并固化密封充当堵头,从而将防水封装内壳结构固定在保护壳(710)内。A rubber gasket is placed on the bottom surface of the accommodating cavity (710q) of the protective shell (710), and the waterproof encapsulated inner shell structure is embedded in the accommodating cavity (710q) of the protective shell (710), so that the pressing portion (720t) of the inner shell (720) is pressed against the stepped inner ring of the protective shell (710), and a fastening screw (780) is screwed into the fixing hole (710k), and then silicone glue is dripped on the fastening screw (780) and cured to seal and act as a plug, thereby fixing the waterproof encapsulated inner shell structure in the protective shell (710).
其中,内壳(720)的压合部(720t)压合在保护壳(710)的阶梯型内圈上,保护壳(710)上沿部位包围着内壳(720)的顶部边缘,上凸体(710t)的靠近容置腔(710q)上开口的内侧面或内侧壁与内壳(720)的顶部外侧面或外侧壁以公差配合方式形成上凸体(710t)充当护边结构的组合结构,由于保护壳(710)及其上的上凸体(710t)为金属材质,内壳(720)为PC塑料材质,保护壳(710)的强度大于内壳(720)的强度,也大于逆反射体(730)的强度,故保护壳(710)和其上的上凸体(710t)可对内壳(720)和逆反射体(730)形成起保护作用的加强结构,可耐车轮碾压或路面异物的磕碰。The pressing portion (720t) of the inner shell (720) is pressed onto the stepped inner ring of the protective shell (710), the upper edge of the protective shell (710) surrounds the top edge of the inner shell (720), and the inner side surface or inner side wall of the upper convex body (710t) close to the upper opening of the accommodating cavity (710q) and the outer side surface or outer side wall of the top of the inner shell (720) are matched with each other in a tolerance manner to form a combined structure in which the upper convex body (710t) acts as an edge protection structure. The protective shell (710) and the upper convex body (710t) thereon are made of metal, and the inner shell (720) is made of PC plastic. The strength of the protective shell (710) is greater than the strength of the inner shell (720) and also greater than the strength of the retroreflector (730). Therefore, the protective shell (710) and the upper convex body (710t) thereon can form a reinforced structure for protecting the inner shell (720) and the retroreflector (730), and can resist being crushed by wheels or knocked by foreign objects on the road surface.
本发明的地埋式太阳能发光反光道钉,安装时,先在路面打孔,再将道钉嵌合并通过结构胶固定在所打孔内,保护壳(710)的外侧上沿与路面安装埋设基准面大致平齐;工作时,草帽灯珠可透过内壳(720)的侧壁和其正对的相对较低的低区位(710a)的上方前后双向发光,双球面柱体形玻璃透镜体单元可反射外来车灯光前后双向反光。The buried solar-powered reflective road stud of the present invention is installed by first drilling a hole in the road surface, then embedding the road stud in the hole and fixing it in the hole by means of structural adhesive, and the outer upper edge of the protective shell (710) is roughly flush with the installation and embedding reference surface of the road surface; when in operation, the straw hat lamp bead can emit light in both the front and rear directions through the side wall of the inner shell (720) and the upper side of the relatively low lower area (710a) directly facing it, and the double spherical cylindrical glass lens unit can reflect the light of external vehicle lights in both the front and rear directions.
本发明的地埋式太阳能发光反光道钉,在保证防水、高抗压、高抗冲击性能的前提下,既具有前后双向的Led发光功能,又能通过逆反射体反射车灯光为机动车驾驶员或行人提供前后的双向反光指示,特别在地埋发光道钉电量不足无法正常发光时也能通过逆反射体提供反光指示和通过长余辉发光体提供长余辉发光诱导,且使其反光角度和反光性能能达到实际使用效果。The buried solar luminous reflective road stud of the present invention has the front and rear bidirectional LED lighting function under the premise of ensuring waterproof, high pressure resistance and high impact resistance, and can also provide front and rear bidirectional reflective indication for motor vehicle drivers or pedestrians by reflecting vehicle lights through a retroreflector. In particular, when the buried luminous road stud is insufficient in power and cannot emit light normally, it can also provide reflective indication through the retroreflector and provide long afterglow luminous induction through the long afterglow luminous body, and its reflection angle and reflection performance can achieve actual use effect.
一种地埋式太阳能发光反光道钉,包括保护壳(810)、内壳(820)、逆反射体(830)、 发光器件(840)、光伏器件(850)、电子电路元器件(860)、封装胶固化成型体(870),紧固螺丝(880),粘结层(890),如图50-54所示。A buried solar-powered reflective road stud comprises a protective shell (810), an inner shell (820), a retroreflector (830), a light-emitting device (840), a photovoltaic device (850), electronic circuit components (860), a packaging glue-cured molded body (870), fastening screws (880), and an adhesive layer (890), as shown in FIGS. 50-54.
所述的保护壳(810)为带有开口向上的容置腔(810q)的、上大下小的铸铝保护底壳,其上沿部位外扩呈圆形,中央设有朝上的类似宽体十字形的开口,其上沿部位的前、后侧部分别对称地设有2个由其外边沿向内以缓冲面(810h)由低到高过渡的、与底壳连体的相对较矮的上凸体(810t)充当保护挡块,The protective shell (810) is a cast aluminum protective bottom shell with an upwardly opening accommodating cavity (810q), which is larger at the top and smaller at the bottom. Its upper edge is expanded outwardly in a circular shape, and an upwardly facing wide cross-shaped opening is provided in the center. Two relatively short upper convex bodies (810t) connected to the bottom shell are symmetrically provided at the front and rear sides of the upper edge, and transition from low to high from the outer edge to the inside with a buffer surface (810h) to serve as protective stops.
保护壳(810)的靠近上沿部位的左、右侧部分别对称地设有1个由其外边沿向内以缓冲面(810h)由低到高过渡的、与底壳连体的相对较高的上凸体(810t)充当保护挡边,其朝外的前、后侧部分别设有1个圆柱形的、开孔槽方向面向前后迎车面的、孔槽开口朝向倾角θ1=5°~20°的容置孔槽(830d),所述的容置孔槽(830d)内分别注入适量的液态粘胶(环氧结构胶或聚氨酯结构胶),再嵌入直径9mm左右、长度10mm左右的双球面柱体形玻璃透镜体单元充当逆反射体(830),上述逆反射体的逆反射光单侧范围角θ4=12°~25°,粘胶固化后形成粘结层(890),将逆反射体(830)与容置孔槽(830d)形成结构固定,从而形成前后两侧的、逆反射主方向与地埋基准面的夹角θ3=5°~20°的逆反射结构,The left and right sides of the protective shell (810) near the upper edge are symmetrically provided with a relatively high upper convex body (810t) connected to the bottom shell, which transitions from low to high from the outer edge to the inside with a buffer surface (810h) and acts as a protective retaining edge. The front and rear sides facing outward are respectively provided with a cylindrical receiving hole groove (830d) with the hole groove direction facing the front and rear vehicle surfaces and the hole groove opening facing the inclination angle θ1=5°~20°. The receiving hole groove (830d) is respectively injected with an appropriate amount of liquid adhesive ( Epoxy structural adhesive or polyurethane structural adhesive), and then embedding a double spherical cylindrical glass lens unit with a diameter of about 9 mm and a length of about 10 mm to serve as a retroreflector (830), the retroreflected light of the retroreflector has a single-side range angle θ4=12°~25°, and the adhesive is cured to form a bonding layer (890), which fixes the retroreflector (830) and the accommodating hole groove (830d) to form a structure, thereby forming a retroreflective structure with an angle θ3=5°~20° between the main direction of retroreflection and the buried reference plane on the front and rear sides,
所述的上凸体(810t)顶面相对于地埋基准面【装配后对应保护壳(810)上沿】的高度为8mm左右,所述的上凸体(810t)靠近十字形开口的内侧中央部位设有向外的凹陷,可与内壳(820)的左右相应部位形成嵌合结构。The height of the top surface of the upper convex body (810t) relative to the buried reference surface [corresponding to the upper edge of the protective shell (810) after assembly] is about 8 mm. The upper convex body (810t) is provided with an outward depression at the inner central portion close to the cross-shaped opening, which can form a chimeric structure with the corresponding left and right portions of the inner shell (820).
保护壳(810)的上沿部位与下部的腔壳侧壁以阶梯型内圈交接,保护壳(810)的阶梯型内圈上设有与内壳(820)对应的固定孔(810),下部腔壳外轮廓仰视类似波浪环形,下壳(810B)的外侧壁上带有立筋(810j),可提高壳体结构强度和安装牢固度。The upper edge of the protective shell (810) is connected to the side wall of the lower cavity shell by a stepped inner ring. The stepped inner ring of the protective shell (810) is provided with a fixing hole (810) corresponding to the inner shell (820). The outer contour of the lower cavity shell is similar to a wave ring when viewed from above. The outer wall of the lower shell (810B) is provided with vertical ribs (810j), which can improve the structural strength of the shell and the firmness of installation.
所述的内壳(820)为由其上部的带有开口向下的容置腔的透明PC注塑内壳和底盖通过超声波复合结构结合的复合结构的内壳,内壳(820)顶部的中央部位带有与保护壳(810)的十字形开口相对应的大体呈俯视十字形隆起主体结构充当发光部位和采光部位,内壳(820)十字形顶部的周围设有与十字形顶部形成阶梯型结构的相对(十字形顶部)较低的、与保护壳(810)的十字形开口对应的压合部(820t),所述的压合部(820t)上设有与保护壳(810)的阶梯型内圈上的固定孔(810k)相对应的固定孔,从而形成带有阶梯型结构的上小下大的包壳,十字形顶部的中央的下方通过卡槽和透光胶固定有太阳能光伏板充当光伏器件(850),十字形顶部的前、后两侧部的缓冲坡上分别设有孔槽开口朝向倾角θ1=35°~55°的条形容置孔槽(830d),所述的容置孔槽(830d)内采用超声波热塑焊结构结合有相应形状的、以θ2=15°~35°偏射角设置的底部带有反射底层的多颗小玻璃透镜反光珠以阵列组合结构有序排布的注塑成型的反光片充当逆反射体(830),上述逆反射体的逆反射光单侧范围角θ4为20°左右,将逆反射体(830)与容置孔槽(830d)形成结构固定,从而形成前后两侧的、逆反射主方向与地埋基准面的夹角(仰角)θ3=5°~30°的逆反射结构,The inner shell (820) is a composite structure inner shell composed of a transparent PC injection-molded inner shell with a downward-opening accommodating cavity at its upper part and a bottom cover combined by an ultrasonic composite structure. The central part of the top of the inner shell (820) has a generally cross-shaped raised main structure corresponding to the cross-shaped opening of the protective shell (810) in a top view, which serves as a light-emitting part and a lighting part. The cross-shaped top of the inner shell (820) is surrounded by a relatively (cross-shaped top) lower pressing part (820t) corresponding to the cross-shaped opening of the protective shell (810) and forming a stepped structure with the cross-shaped top. The pressing part (820t) is provided with a fixing hole corresponding to the fixing hole (810k) on the stepped inner ring of the protective shell (810), thereby forming a shell with a stepped structure that is smaller at the top and larger at the bottom. The lower part of the center of the cross-shaped top is provided with a slot and A solar photovoltaic panel is fixed with light-transmitting adhesive to serve as a photovoltaic device (850). The buffer slopes on the front and rear sides of the cross-shaped top are respectively provided with strip-shaped receiving holes (830d) with the openings of the holes facing the inclination angle θ1=35° to 55°. The receiving holes (830d) are provided with an ultrasonic thermoplastic welding structure combined with a plurality of small glass lens reflective beads of a corresponding shape and arranged at a deflection angle θ2=15° to 35° at the bottom and injection-molded reflective sheets arranged in an array combination structure in an orderly manner to serve as a retroreflector (830). The retroreflector has a single-side range angle θ4 of about 20°. The retroreflector (830) and the receiving holes (830d) are structurally fixed, thereby forming a retroreflector structure on the front and rear sides, with the included angle (elevation angle) θ3=5° to 30° between the main direction of retroreflection and the buried reference surface.
十字形顶部的左、右两侧部朝前和朝后的侧壁(820e)分别呈斜坡状正对前、后侧部的上凸体(810t)与左、右侧部的上凸体(810t)之间的相对较低的低区位(810a),十字形顶部的左、右两侧部的内顶壁上设有V型凹槽,其下方通过卡槽和粘胶固定有两侧焊有草帽灯珠的灯板充当发光器件(840),从而在内壳(820)的左、右两侧部和其正对的相对较低的低区位(810a)的上方形成可供发光器件(840)前后双向出射的光出射通道,并具有前后双向的Led发光指示功能,The side walls (820e) facing forward and backward on the left and right sides of the cross-shaped top are respectively inclined and face the upper convex bodies (810t) on the front and rear sides and the relatively low low position (810a) between the upper convex bodies (810t) on the left and right sides. The inner top walls of the left and right sides of the cross-shaped top are provided with V-shaped grooves, and a light board with straw hat lamp beads welded on both sides is fixed thereunder by means of a slot and adhesive to serve as a light emitting device (840), thereby forming a light emission channel for the light emitting device (840) to emit light in both the front and rear directions on the left and right sides of the inner shell (820) and above the relatively low low position (810a) facing the same, and having a front and rear bidirectional LED light emitting indication function.
所述的电子电路元器件(860)包括蓄电池、驱动及控制电路等,与 发光器件(840)和光伏器件(850)电路相连并通过白色双组份环氧树脂的封装胶固化成型体(870)密封在内壳(820)的容置腔内形成具有初步抗压抗冲击能力的防水封装内壳结构。The electronic circuit components (860) include batteries, drive and control circuits, etc., which are connected to the light-emitting device (840) and the photovoltaic device (850) circuits and are sealed in the accommodating cavity of the inner shell (820) through a white two-component epoxy resin encapsulation glue curing molding (870) to form a waterproof encapsulation inner shell structure with preliminary pressure and impact resistance.
在保护壳(810)的容置腔(810q)的底面垫上橡胶垫圈,将上述防水封装内壳结构嵌合到保护壳(810)的容置腔(810q)内,使内壳(820)的压合部(820t)对位压合在保护壳(810)的阶梯型内圈上,在固定孔(810k)内旋上紧固螺丝(880),再在紧固螺丝(880)上方滴注硅酮胶并固化密封充当堵头,从而将防水封装内壳结构固定在保护壳(810)内。A rubber gasket is placed on the bottom surface of the accommodating cavity (810q) of the protective shell (810), and the waterproof encapsulated inner shell structure is embedded in the accommodating cavity (810q) of the protective shell (810), so that the pressing portion (820t) of the inner shell (820) is pressed against the stepped inner ring of the protective shell (810), and a fastening screw (880) is screwed into the fixing hole (810k), and then silicone glue is dripped on the fastening screw (880) and cured to seal and act as a plug, thereby fixing the waterproof encapsulated inner shell structure in the protective shell (810).
其中,内壳(820)的压合部(820t)压合在保护壳(810)的阶梯型内圈上,保护壳(810)上沿部位包围着内壳(820)的顶部边缘,上凸体(810t)的靠近容置腔(810q)上开口的内侧面或内侧壁与内壳(820)的顶部外侧面或外侧壁以公差配合方式形成上凸体(810t)充当护块结构(前、后侧)和护边结构(左、右侧)的组合结构,由于保护壳(810)及其上的上凸体(810t)为金属材质,内壳(820)为PC塑料材质,保护壳(810)的强度大于内壳(820)的强度,故保护壳(810)和其上的上凸体(810t)可对内壳(820)形成起保护作用的加强结构,可耐车轮碾压或路面异物的磕碰。The pressing portion (820t) of the inner shell (820) is pressed onto the stepped inner ring of the protective shell (810), the upper edge of the protective shell (810) surrounds the top edge of the inner shell (820), and the inner side surface or inner side wall of the upper convex body (810t) close to the upper opening of the accommodating cavity (810q) and the outer side surface or outer side wall of the top of the inner shell (820) are matched with the tolerance to form a combined structure in which the upper convex body (810t) acts as a protective block structure (front and rear sides) and an edge protection structure (left and right sides). Since the protective shell (810) and the upper convex body (810t) thereon are made of metal, and the inner shell (820) is made of PC plastic, the strength of the protective shell (810) is greater than that of the inner shell (820), so the protective shell (810) and the upper convex body (810t) thereon can form a reinforcing structure for the inner shell (820) to protect it, and can resist wheel rolling or collision with foreign objects on the road surface.
本发明的地埋式太阳能发光反光道钉,安装时,先在路面打孔,再将道钉嵌合并通过结构胶固定在所打孔内,保护壳(810)的外侧上沿与路面安装埋设基准面大致平齐;工作时,草帽灯珠可透过内壳(820)的侧壁和其正对的相对较低的低区位(810a)的上方前后双向发光,带有反射底层的多颗小玻璃透镜反光珠以阵列组合结构有序排布的注塑成型的反光片可反射外来车灯光前后双向反光,双球面柱体形玻璃透镜体单元可反射外来车灯光前后两面反光。The buried solar-powered reflective road stud of the present invention is installed by first drilling a hole in the road surface, then embedding the road stud in the hole and fixing it in the hole by means of structural adhesive, and the outer upper edge of the protective shell (810) is roughly flush with the installation and embedding reference surface of the road surface; when working, the straw hat lamp bead can emit light in both the front and rear directions through the side wall of the inner shell (820) and the upper side of the relatively low lower area (810a) directly facing it, and the injection-molded reflective sheet with a plurality of small glass lens reflective beads with a reflective bottom layer arranged in an orderly manner in an array combination structure can reflect the front and rear bidirectional light of the external vehicle lights, and the double spherical cylindrical glass lens unit can reflect the front and rear two-sided light of the external vehicle lights.
本发明的地埋式太阳能发光反光道钉,在保证防水、高抗压、高抗冲击性能的前提下,既具有前后双向的Led发光功能,又能通过逆反射体反射车灯光为机动车驾驶员或行人提供前后的双向反光指示,特别在地埋发光道钉电量不足无法正常发光时也能通过逆反射体提供反光指示和通过长余辉发光体提供长余辉发光诱导,且使其反光角度和反光性能能达到实际使用效果。The buried solar luminous reflective road stud of the present invention has the front and rear bidirectional LED lighting function under the premise of ensuring waterproof, high pressure resistance and high impact resistance, and can also provide front and rear bidirectional reflective indication for motor vehicle drivers or pedestrians by reflecting vehicle lights through a retroreflector. In particular, when the buried luminous road stud is insufficient in power and cannot emit light normally, it can also provide reflective indication through the retroreflector and provide long afterglow luminous induction through the long afterglow luminous body, and its reflection angle and reflection performance can achieve actual use effect.
以上所述仅为本发明的较佳方案而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的分别种修改或变形、组合或叠加、等同替换等,或者将本技术应用于相关和类似技术领域,均应包含在本发明的保护范围内。The above description is only a preferred solution of the present invention and is not intended to limit the present invention. All modifications or deformations, combinations or superpositions, equivalent substitutions, etc. made within the spirit and principles of the present invention, or the application of this technology to related and similar technical fields, should be included in the protection scope of the present invention.
Claims (26)
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