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WO2025073393A1 - Emballage pour des gros appareils - Google Patents

Emballage pour des gros appareils Download PDF

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Publication number
WO2025073393A1
WO2025073393A1 PCT/EP2024/068282 EP2024068282W WO2025073393A1 WO 2025073393 A1 WO2025073393 A1 WO 2025073393A1 EP 2024068282 W EP2024068282 W EP 2024068282W WO 2025073393 A1 WO2025073393 A1 WO 2025073393A1
Authority
WO
WIPO (PCT)
Prior art keywords
cushion
packaging
base
appliances
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/EP2024/068282
Other languages
German (de)
English (en)
Inventor
Daniel JAUCK
Rene Lehel Remete
Johann Schabert
Thomas Tremmel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BSH Hausgeraete GmbH
Original Assignee
BSH Hausgeraete GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BSH Hausgeraete GmbH filed Critical BSH Hausgeraete GmbH
Publication of WO2025073393A1 publication Critical patent/WO2025073393A1/fr
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/68—Containers, packaging elements or packages, specially adapted for particular articles or materials for machines, engines or vehicles in assembled or dismantled form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/68—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
    • B65D2585/6802—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles
    • B65D2585/6815—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles kitchen devices, including unspecified devices, e.g. Haushaltgeräte
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/68—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
    • B65D2585/6802—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles
    • B65D2585/6815—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles kitchen devices, including unspecified devices, e.g. Haushaltgeräte
    • B65D2585/6817—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles kitchen devices, including unspecified devices, e.g. Haushaltgeräte refrigerators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/68—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
    • B65D2585/6802—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles
    • B65D2585/6815—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles kitchen devices, including unspecified devices, e.g. Haushaltgeräte
    • B65D2585/682—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles kitchen devices, including unspecified devices, e.g. Haushaltgeräte cookers or dryers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/68—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
    • B65D2585/6802—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles
    • B65D2585/6845—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles other household devices
    • B65D2585/6855—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles other household devices washing machine

Definitions

  • the invention relates to packaging for large appliances, in particular for household appliances such as dishwashers, washing machines, tumble dryers, refrigerators, cookers or the like.
  • Such packaging for large appliances must be capable of supporting the weight of heavy equipment in its base area while simultaneously protecting it from damage caused by external influences and forces. Furthermore, stacking multiple packages on top of each other is advantageous for space-saving reasons during storage or transport, which in turn places increased demands on the stability of the load-bearing parts of the packaging.
  • the document DE 102017 128206 A1 discloses packaging for large appliances, in particular for household appliances such as washing machines, tumble dryers, dishwashers, refrigerators, stoves, and the like.
  • the packaging comprises a supporting frame, a base cushion arranged on the supporting frame, an upper cover part, and corner cushion parts, which can be placed at the corners of the appliance to be packaged and which form the vertical support elements of the packaging between the base cushion and the cover part.
  • the cover part is designed as a cover cushion, which can be produced as a molded part from a polystyrene foam, and in an assembled state, the corner cushions are connected by their lower ends to the base cushion and by their upper ends to the cover cushion via positively engaging plug-in connection means.
  • the document DE 102006 041 855 A1 discloses a stackable transport packaging for large household appliances such as cookers, refrigerators, washing machines, dishwashers or the like, which have a substantially rigid housing, with two lower frame elements arranged opposite one another on two sides of the household appliance, with two upper frame elements arranged opposite one another on the same sides of the household appliance and above the lower frame elements, with support supports for connecting the lower and upper frame elements, and with connecting supports for the height-adjustable fixing of the Supporting supports.
  • All packaging components can be formed from a substantially rigid plastic to minimize packaging material.
  • the supporting supports and connecting supports can also be formed from metal to withstand the increased pressure load from above without damage and to provide a secure connection between the upper and lower frame elements.
  • Document DE 602005 002 787 T2 discloses a package for stretch-hood wrapping large household appliances, comprising a base shaped for at least either assembling a household appliance thereon or arranging the household appliance thereon after assembly, the package being packaged for shipment, the base having an upper surface for supporting the household appliance thereon and outer edge portions having a plurality of substantially L-shaped pockets located on top of the outer edge portions of the base, each pocket extending around the corners of the base; two vertically extending first posts, each having substantially L-shaped tabs on their undersides, which are received in a corresponding L-shaped pocket of the base at a corner location adjacent to where a pair of the front or rear corners of the appliance are to be received, the first posts being shaped for abutment along the length thereof against vertically extending corners of the appliance; two vertically extending second posts, each having substantially L-shaped tabs on their undersides, which are received in a corresponding L-shaped pocket of the base at a corner location adjacent to where the other pair of front or rear corners of
  • the package may further include a device in the package and a film hood stretched thereover, the film hood being approximately at least along the bottom corners of the base to hold the package together. runs.
  • the film hood can be made of polyethylene with a coefficient of friction on its inner side in the range of approximately 6 to approximately 6.5 and a coefficient of friction on its outer side in the range of approximately 4 to approximately 4.5 and/or can be formed from a film with a thickness in the range of approximately 90 microns.
  • the base, the two vertically extending first posts and the two vertically extending second posts can be formed from polystyrene.
  • the polystyrene can be expanded polystyrene with shock-absorbing properties.
  • two of the posts can be arranged in a position in which a door of the device is arranged in the packaging and can be formed from expanded polystyrene with a density in the range of approximately 20 g/l and 30 g/l, and the base and the remaining posts can be formed from expanded polystyrene with a density in the range of approximately 32 g/l.
  • a packaging for large appliances in particular for household appliances such as dishwashers, washing machines, tumble dryers, refrigerators, cookers or the like, is proposed, comprising
  • lateral clamp pads for counter-supporting clamp forces which preferably consist of at least partially compressed honeycomb panels, which are preferably inserted into the base pad on the right and left sides, in particular in a form-fitting manner, and which preferably contact the large device on the inside,
  • a roof cushion comprising a carrier plate with several downwardly projecting side flaps and shaped flaps, wherein several honeycomb cushions are attached, in particular glued, to the inside of the downwardly projecting side flaps, - at least one corner strip, preferably arranged at each vertical corner of the packaging, which extends from the bottom cushion to approximately the roof cushion and which preferably and at least partially consists of a fiber material, in particular wood or cardboard, and
  • a film in particular a shrink film or a stretch film, which forms an outer shell of the packaging at least in part.
  • the packaging according to the invention for large appliances is therefore basically the largest possible EPS-free packaging, which meets the legal requirements and the operational requirements, such as transport guidelines, Amazon ISTA 6 and so on.
  • the packaging for large appliances according to the invention can be an essential component of a local, regional, national, and/or global sustainability strategy and represent a decisive factor in terms of market accessibility. It can also be part of a circular economy, facilitate the marketing of individual large appliances, and in certain cases even enable it, and significantly support and even shape the "green life" concept.
  • the packaging for large appliances according to the invention is characterized by packaging components that are essentially arranged on the top or bottom of the individual large appliance. This eliminates the need for large-area and, in particular, multi-layered packaging components, with their associated manufacturing and recycling costs, storage volume, and the like.
  • the familiar EPS corner padding can be completely eliminated. This means that the packaging components are no longer dependent on the device height, and variance is reduced by eliminating the corner padding.
  • the packaging for large appliances according to the invention has a reduced number of variants with associated advantages, such as lower complexity, significant cost advantages, reduced storage diversity and the like.
  • the known packaging for large appliances according to the known state of the art has significantly more packaging parts with correspondingly higher parts costs and storage costs.
  • tub refers to a mostly flat, lidless container that serves to hold at least one element, component, assembly, and the like, whether solid or liquid. Within the scope of the present invention, the tub serves to hold the floor cushion.
  • the tray can be, for example, a pure cardboard tray, e.g., made of corrugated cardboard, a cardboard tray, e.g., made of corrugated cardboard, with a coating, or a plastic tray.
  • the coating can, in particular, be a preferably biodegradable coating that reduces, preferably significantly reduces, or in particular completely prevents, moisture absorption by the tray.
  • a "honeycomb panel,” an abbreviation for a sandwich panel with a honeycomb core, is generally a three-layer composite construction in a sandwich design consisting of two load-bearing covering skins and a honeycomb-shaped support core.
  • the support core also known as a honeycomb (German Wabe) adopts the structural bionics of this material and is made from resin-impregnated paper or cardboard.
  • the cover skins can be made of cardboard. Various material combinations between the support core and cover skins are possible; the support core and skins are usually glued together.
  • a honeycomb panel with a support core made of paper or cardboard can be designed to withstand loads of more than 50 tons per m2 .
  • the cover skins can be made of natural wood panels, particleboard, or MDF.
  • the roof padding's carrier plate can be made, at least partially or in some areas, of corrugated cardboard, also known as corrugated board in Switzerland.
  • Corrugated cardboard is produced by gluing together at least one smooth and one corrugated paper web (single-sided or single-faced corrugated cardboard). Up to nine paper webs are used to produce corrugated cardboard (multi-wall corrugated cardboard).
  • the flute is its key characteristic: Lightweight paper receives a Exceptional strength when corrugated or fluted and bonded to smooth paper webs to create a hollow volume. This lightweight paper construction creates a stable packaging material. Many different types of corrugated board and corrugated board packaging are produced depending on the requirements and application.
  • the geometry of the material at the contact surface between the floor cushion and the base support of the large equipment is preferably designed accordingly: To specifically weaken the material in this contact area, the material can be perforated on one side and compressed on the opposite side. This allows the base of the equipment base support to penetrate into the material, effectively preventing excessive force introduction in this area.
  • the floor cushion consists of a multi-layer assembly which comprises at least one contoured floor cushion base plate, preferably made of a non-compressed honeycomb cardboard, and which comprises at least one at least partially compressed upper floor cushion plate, the at least partial compressions of which have several, in particular three, different stages,
  • the first stage of compression serves to position and/or lock a base support of the large appliance, in particular the dishwasher, in the base cushion
  • the third stage of compression forms several force flow areas, which ensure that in a drop test predominantly, preferably exclusively, the formed force flow areas are involved in a force flow. Further embossing and/or further punching may be required for the respective interfaces in the assembly process, for example for the inclusion of accessory components.
  • This combination of features offers the advantage of a one-piece construction of different functional areas, preferably in a single, at least partially compressed component, while achieving significant savings in material and weight. Furthermore, the base of the floor cushion can have a large recess. This combination of features also reduces the sometimes costly and demanding handling of individual parts.
  • the floor cushion consists of a multi-layer assembly which comprises at least one contoured floor cushion base plate, preferably made of a non-compressed honeycomb cardboard, and which comprises at least one upper floor cushion plate, preferably made of differently contoured layer plates,
  • first contoured layer plate serves to position and/or lock a base support of the large appliance, in particular the dishwasher, in the floor cushion
  • the second contoured layer plate forms several damping areas, which ensure that during a drop test the acting forces are predominantly, preferably exclusively, introduced into the formed damping areas, and
  • the third contoured layer plate forms several force flow areas, which ensure that in a drop test predominantly, preferably exclusively, the formed force flow areas are involved in a force flow.
  • the base of the floor cushion can also have a large-area recess. Furthermore, reduced complexity can be achieved due to the lack of variation between the layers. The tools required to implement this combination of features are also simpler, smaller, and therefore more cost-effective.
  • the floor cushion consists of a multi-layer assembly which comprises at least one contoured floor cushion base plate, preferably made of a non-compressed honeycomb cardboard, and which comprises at least one contoured and preferably partially compressed upper floor cushion plate, which consists of a layer of honeycomb cardboard and which contains foldable areas created in some areas by a respective trimming in order to create the final contour of the floor cushion with all the necessary functions.
  • the functions can advantageously be designed so that all types of large appliances function with just one base cushion variant, thereby reducing complexity.
  • Common and well-known device types include, for example, freestanding large appliances, semi-integrated large appliances, and fully integrated large appliances.
  • additional components can be applied to this upper base cushion plate in a form-fitting or, preferably, material-fitting manner.
  • the respective additional component can be an injection-molded component made of a plastic, such as polycarbonate, or optionally also of at least one paper-based and injection-moldable material.
  • a centering pad can be provided in the respective right-hand and left-hand inner area of the floor cushion.
  • the centering pad is a component required to lock the large device onto the floor cushion.
  • the outer contour of the centering pad enables different variants of the base support of the large device to be locked in place, since, depending on the model series of the large device, different ribs of the centering pad can engage with the base support.
  • the centering pad is preferably constructed and designed such that it can be used in both the right-hand and left-hand inner area of the floor cushion. This reduces the complexity of the centering pad to one.
  • the centering pad comprises stepped holes and/or openings on the upper side and recessed areas on the underside in order to create a positive fit of the adhesive in the holes and/or openings in addition to a material bond through adhesive bonding. This ensures increased adhesion to the base pad and adequately fulfills the locking function of the large device. Due to the geometry of the base plate of the base pad and the "wings" on the centering pad, the correct positioning of both components and assemblies is guaranteed in a process-reliable and time-independent manner.
  • the centering pad is preferably made of polycarbonate due to the material's adhesive properties, although the use of other plastics and plastic-free materials, such as injection-molded paper and the like, is also possible.
  • the tray and the floor cushion arranged therein form a workpiece carrier which serves for assembling the large device on an assembly line.
  • the components and assemblies of the workpiece carrier can comprise at least one fibrous material, at least one fibrous material with at least partial coating, at least a plastic and/or at least one wood compound.
  • the coating is, in particular, preferably biodegradable and reduces, preferably significantly reduces, and in particular completely prevents, moisture absorption by the tub.
  • the base of the floor cushion can also have a large-area recess.
  • the large-area recess serves, in particular, to lift and position the large device at the "engagement point," i.e., the assembly point where the large device is brought onto the workpiece carrier and positioned, in particular, secured, thereon.
  • the floor cushion can also be machined from below, particularly by punching. Folded areas can be cut from below, folded upwards, and glued. These folded areas are necessary to meet the transport requirements of the packaging and the functions of the workpiece carrier on the assembly line, such as stopping, contacting, lifting, and so on. Furthermore, the floor cushion ideally has a uniform geometry for all device types (floor-standing, substructure, integrated). Large cutouts for mounting the base panel on large stand-alone devices or recesses for the insertion areas of the support angles on large integrated devices can be provided in the front area of the floor cushion.
  • the upwardly projecting tabs of the tray are preferably connected, in particular glued, to the floor cushion arranged in the tray.
  • the bonding contributes to improved stability of the composite and is achieved by means of the upwardly projecting tabs, in particular folding tabs, of the tray, so that the open cut contours of the floor cushion arranged in the tray are covered and This ensures protection of the previously open structure during transport and on the assembly line, especially at stop elements. All necessary functions for the assembly line are also taken into account in the trimming contours.
  • the tray protects the floor cushion against damage regardless of its structure and makes it more resistant to moisture ingress.
  • the tabs are glued upwards to cover the open side surfaces of the honeycomb structure of the floor cushion.
  • the open side surfaces of the floor cushion are not protected during production of the floor cushion, for example by a cover layer. Otherwise, the side surfaces of the floor cushion can be damaged at the stoppers and positioning points on the assembly line, which would affect the stability of the floor cushion.
  • the preferably flat connection, in particular adhesive bonding, of the at least two components which is cost-effective and easily automated, can reduce the number of parts to be considered during assembly of the large device.
  • the upwardly projecting tabs of the tray can be produced simultaneously during the production of the base carton of the tray, preferably using cutting and punching tools. The floor cushion can therefore be delivered directly to the assembly line in the tray.
  • At least one support element is arranged on the front region of the floor cushion, in particular inserted in a form-fitting manner, and that the support element contacts the large device in its front base region, in particular supports it in a form-fitting manner.
  • the area of the support element that is inserted into the base support preferably has slightly thickened areas to generate a clamping force.
  • the component is still easy for the customer to disassemble when unpacking the large device.
  • a possible rib structure of the support element is also designed so that ribs are only present in the necessary areas. This property is advantageously based on real loads during assembly and transport of the large device and can be designed and verified through simulation for both static and dynamic load cases.
  • a hose guide for positioning a hose located on the large device during the assembly process is arranged, in particular inserted in a form-fitting manner, in the rear area of the floor cushion.
  • a hose adapter for extracting residual moisture in the large device is arranged, in particular inserted in a form-fitting manner, in the rear area of the floor cushion before delivery.
  • the at least two lateral clamp pads are contoured and/or compressed on the inside in such a way that they introduce clamp forces and/or further forces generated by further transport load cases into adjacent and force-absorbing components and/or assemblies of the large device, such as a base support or a door hinge.
  • clamping forces and/or the further forces generated by further transport load cases into adjacent and force-absorbing components and/or assemblies of the large device can, for example, occur through direct contact with adjacent components and/or assemblies, in particular through larger contact surfaces, through “weakened” material and the like.
  • the provision of further force-absorbing and sometimes expensive components in the lower area of the large device can be dispensed with, since the lateral clamp pads transmit clamping forces and/or further forces generated by further transport load cases directly and immediately into adjacent and force-absorbing components and/or assemblies of the large device.
  • the at least two lateral clamp pads are contoured and/or compressed on the inside in such a way that they do not introduce clamp forces and/or further forces generated by further transport load cases into adjacent and non-force-absorbing components and assemblies of the large device, such as a side wall.
  • the two side clamp pads are preferably installed after the optional side panels of the large device have been attached, not least for reasons of accessibility during the assembly sequence.
  • the respective clamp pads can be designed by trimming or compressing them so that the forces are only introduced into the device at the desired positions, preventing damage to the components of the large device involved in the force flow.
  • the at least two lateral clamp pads are designed in such a way that they can be mounted in the assembly process of the large device only after the attachment, in particular suspension, of wall parts, in particular on the right and left sides, in particular can be inserted into the floor pad in a form-fitting manner.
  • This type of assembly in the form of a stacking, allows for quick, sometimes error-free, and simple assembly of the lateral clamp pads.
  • the at least two lateral clamp pads can be prepared for stacking during their production, for example, when designing a honeycomb panel by means of compression or when designing a multi-layer panel by means of contouring. During the preparation of the at least two lateral clamp pads, the desired force application to the desired positions can also be ensured. By applying the correct force to the side clamp pad, potential damage to the adjacent side panel of the large device can be prevented.
  • the roof cushion preferably consists of several components, including a carrier plate, in particular a carrier plate made of corrugated cardboard, several honeycomb cushions and at least one clamping strip for counter-support of Clamping forces. If no honeycomb padding is applied to the roof area of a large appliance, such as a dishwasher, the overall height of the packaged large appliance is lower, and the loading volume in the means of transport can be used more efficiently.
  • a carrier plate in particular a carrier plate made of corrugated cardboard
  • honeycomb cushions for counter-support of Clamping forces.
  • the at least one clamping strip is preferably provided for integrated large appliances, in particular dishwashers, which do not have a top-side functional panel, in particular a worktop, since it is intended for the transmission of forces generated by transport loads.
  • freestanding large appliances, in particular dishwashers typically do not have at least one clamping strip, since an existing top-side functional panel, in particular a worktop, is intended for the transmission of forces generated by transport loads.
  • honeycomb cushion In the event that such a honeycomb cushion is required for a direct-to-consumer (D2C) application due to more stringent transport packaging requirements, such as roof joints and the like, this can be achieved using a modular design or a roof cushion variant specifically designed for these large devices.
  • the cushions and the wooden strips of the roof cushion must be adapted to the interfaces of the different device designs, which in turn requires different component variants.
  • the respective corner strip has an L-shaped or approximately L-shaped cross-section and/or that the respective corner strip is attached to the floor cushion, in particular fixed in position.
  • the film in particular the shrink film or the stretch film, wraps at least the vertical side walls and the corner regions of a lower assembly and an upper assembly on the outside.
  • the preferably recyclable film in particular the shrink film or stretch film, has a film thickness in the range of 30 ⁇ m to 75 ⁇ m, preferably in the range of 40 ⁇ m to 60 ⁇ m, in particular of approximately 50 ⁇ m.
  • the preferably recyclable shrink film is preferably a polyethylene film, whereas the preferably recyclable stretch film is preferably made from polyethylene. Recycling is usually the reprocessing of discarded valuable materials into a new product. Strictly speaking, the original product is destroyed in the process - usually by shredding or melting - and the valuable material thus obtained is used to manufacture new products.
  • Fig. 1 is a schematic perspective view of an embodiment of a large appliance in the form of a known dishwasher
  • Fig. 3 is a perspective view of the tray of the packaging according to the invention as shown in Fig. 2;
  • Fig. 4 is a perspective view of the bottom cushion base plate of the packaging according to the invention as shown in Fig. 2;
  • Fig. 5 is a perspective view of a first preferred embodiment of the upper bottom cushioning plate of the packaging according to the invention as shown in Fig. 2;
  • Fig. 6 is a further perspective view of the first preferred embodiment of the lower assembly of the packaging according to the invention according to Fig. 2;
  • Fig. 8 is a perspective view of a hose guide of the packaging according to the invention according to Fig. 6;
  • Fig. 9 is a perspective view of a support element of the packaging according to the invention as shown in Fig. 2;
  • Fig. 10 is a perspective view of the two lateral clamp pads of the packaging according to the invention according to Fig. 2 and Fig. 7;
  • Fig. 13 is a perspective view of the folded upper assembly of the package according to the invention as shown in Fig. 2;
  • Fig. 14 is a sectional perspective view of the folded upper assembly of the package according to the invention according to Fig. 2 or Fig. 13;
  • Fig. 15 is a perspective view of the film of the packaging according to the invention according to Fig. 2;
  • Fig. 16 is a perspective view of a known dishwasher with a second preferred embodiment of a packaging according to the invention.
  • Fig. 17 is a perspective view of the tray of the packaging according to the invention shown in Fig. 16;
  • Fig. 18 is a perspective view of the bottom cushion base plate of the packaging according to the invention according to Fig. 16;
  • Fig. 19 is a perspective view of a third preferred embodiment of the upper bottom cushion base plate with two centering pads of the packaging according to the invention according to Fig. 16;
  • Fig. 20 is a perspective view of a centering pad of the packaging according to the invention as shown in Fig. 16;
  • Fig. 21 is a perspective bottom view of the centering pad according to Fig. 20;
  • Fig. 28 is a perspective view of the two lateral clamp pads of the packaging according to the invention according to Fig. 16 and Fig. 23;
  • Fig. 29 is a perspective view of a first preferred embodiment of the unfolded upper assembly of the package according to the invention according to Fig. 16;
  • Fig. 31 is a perspective view of the folded upper assembly of the package according to the invention as shown in Fig. 16.
  • Fig. 1 shows a schematic perspective view of an embodiment of a large appliance 1.
  • the large appliance 1 is, in the present case, an example of a known dishwasher 1.
  • the large appliance can also be a household appliance such as a washing machine, a tumble dryer, a refrigeration appliance, a stove or the like.
  • the dishwasher in particular a household dishwasher, has a washing container 2 for receiving items to be cleaned, which can be closed, in particular watertight, by a container door 3.
  • a sealing device can be provided between the container door 3 and the washing container 2.
  • the washing container 2 is preferably cuboid-shaped.
  • the washing container 2 can be arranged in a housing of the dishwasher 1.
  • the washing container 2 and the container door 3 can form a washing chamber 4 for washing items to be washed.
  • the container door 3 is shown in its open position in Fig. 1.
  • the container door 3 can be closed or opened by pivoting about a pivot axis 5 provided at a lower end of the container door 3.
  • a loading opening 6 of the washing container 2 can be closed or opened with the aid of the container door 3.
  • the packaging 15 for the dishwasher 1 illustrated by way of example comprises a tub 18, which has upwardly projecting tabs 19, forming a preferably circumferential edge 20, optionally with height-offset edge regions, and a bottom cushion 21 arranged in the tub 18. Furthermore, the packaging 15 comprises two lateral clamping pads 22.L, 22.R for counter-supporting clamping forces F1 (arrow), which preferably consist of at least partially compressed honeycomb panels 23, which are inserted, in particular, in a form-fitting manner, into the bottom cushion 21 on the right and left sides and preferably contact the dishwasher 1 on the inside.
  • the packaging 15 comprises a roof cushion 24, which comprises a support plate 25 with a plurality of downwardly projecting side tabs 26 and shaped tabs 27, wherein a plurality of honeycomb pads 28 are attached to the inside of the downwardly projecting side tabs 26. in particular glued, and preferably at least one clamping strip 29 (see Fig. 12) for counter-supporting clamping forces F1 (arrow), which is preferably attached, preferably glued, to the inside of the carrier plate 25 of the roof cushion 24.
  • the packaging 15 also comprises at least one corner strip 30, preferably arranged on each vertical corner 31 of the packaging 15, which extends from the base cushion 21 to approximately the roof cushion 24, in particular to its lower edge, and which preferably and at least partially consists of a fiber material 32, in particular wood or cardboard, and a film 33, in particular a shrink film or a stretch film, which forms an at least partially outer shell 34 of the packaging 15.
  • the tray 18, the bottom cushion 21 and the two side clamp cushions 22. L, 22. R are part of a lower assembly 16 of the packaging 15, whereas the roof cushion 24 and the clamp strip 29 for counter-supporting clamp forces F1 (arrow) are part of an upper assembly 17 of the packaging 15.
  • Fig. 3 shows a perspective view of the tray 18 of the packaging 15 according to the invention as shown in Fig. 2.
  • the floor cushion base plate 39 is provided with a plurality of openings 40 and/or cutouts 41 of any desired contour and size.
  • Fig. 5 shows a perspective view of a first preferred embodiment of the bottom cushion plate 42.A of the inventive packaging 15 according to Fig. 2.
  • the multi-layer assembly 38 of the floor cushion 21 in the first preferred embodiment also comprises at least one at least partially compressed upper Floor cushion plate 42.
  • the first stage S1 of compression 43 serves to position and/or lock a base support of the dishwasher 1 in the base cushion 21 (see Fig. 2);
  • the third stage S3 of compression 43 forms several force flow areas 46, which ensure that in a drop test predominantly, preferably exclusively, the formed force flow areas 47 are involved in a force flow F3 (arrow).
  • a recess 48 is preferably provided for receiving accessories, information materials and the like.
  • the illustrated lateral clamp pads 22. L, 22. R are designed in such a way that they can be mounted in the assembly process of the dishwasher 1 (see Fig. 2) only after the attachment, in particular suspension, of wall parts not shown, and can be inserted into the base pad 21, in particular in a form-fitting manner.
  • the respective lateral clamp pad 22.L, 22.R is inserted into the floor pad 21, in particular in a form-fitting manner, by means of a plug-in system 52, in particular a tongue-and-groove system 53 known to those skilled in the art.
  • the hose guide 50 is arranged in the rear region H of the floor cushion 21 (see Fig. 6), in particular inserted in a form-fitting manner, and serves to position a hose (not provided) located on the dishwasher 1 (see Fig. 2) during the assembly process.
  • the hose guide 50 has a substantially L-shaped basic structure and a pronounced contour, which in particular, positive insertion into the rear area H of the floor cushion 21 (see Fig. 6) is favored.
  • the packaging provides at least two support elements 54, preferably arranged on the outside, which are arranged on the front region V of the base cushion 21 (see Fig. 6 in conjunction with Fig. 2), in particular inserted in a form-fitting manner.
  • Each support element 54 contacts the dishwasher 1 (see Fig. 2) in its front base region 55 (see Fig. 2).
  • the contacting of the dishwasher 1 (see Fig. 2) serves in particular to provide form-fitting support for the dishwasher 1 (see Fig. 2).
  • the contour for the temporary storage of accessories, such as a packaged accessory set and the like, is formed on the upper side 56 of the support element 54.
  • Fig. 10 shows a perspective view of the two lateral clamp pads 22.L, 22.R of the packaging 15 according to the invention according to Fig. 2 and Fig. 7.
  • the possible contours, trimmings, compressions, and parts of the respective plug-in system 52, in particular the respective tongue-and-groove system 53 known to those skilled in the art, are clearly visible.
  • the respective lateral clamp pad 22.L, 22.R is inserted into the base pad 21 (see Fig. 2 and Fig. 7) by means of a plug-in system 52, in particular in a form-fitting manner.
  • Fig. 11 shows a sectional perspective view of a second preferred embodiment of the upper bottom cushion plate 42.B together with the lateral clamp cushion 22.R of the inventive packaging 15 according to Fig. 2.
  • the floor cushion 21 consists of a multi-layer assembly 38, which comprises at least one contoured floor cushion base plate 39 (see Fig. 4), preferably made of non-compressed honeycomb cardboard.
  • the floor cushion base plate 39 is preferably a pure cardboard plate, a cardboard plate with a coating, or a plastic plate. Any coating on the floor cushion base plate 39 is, in particular, preferably a biodegradable coating that reduces, preferably significantly reduces, and in particular completely prevents, moisture absorption by the floor cushion base plate 39.
  • the multi-layer assembly 38 of the floor cushion 21 in the second preferred embodiment also comprises at least one upper floor cushion plate 42 consisting of preferably differently contoured layer plates 57.
  • B comprises,
  • first contoured layer plate 57.1 serves to position and/or lock a base support of the dishwasher 1 (see Fig. 2) in the floor cushion 21,
  • FIG. 11 also shows the hose adapter 51 for extracting residual moisture in the dishwasher 1 (see Fig. 2) before delivery in the rear area H of the floor cushion 21 (see Fig. 6), the lateral right-hand clamp cushion 22. R and the recess 48 for receiving accessories, information materials and the like in the front area V of the floor cushion 21 (see Fig. 6).
  • the roof cushion 24 of the packaging 15, shown in an unfolded state comprises a carrier plate 25 with a plurality of downwardly projecting side flaps 26 and shaped flaps 27, wherein a plurality of honeycomb cushions 28 are attached, in particular glued, to the inside of the downwardly projecting side flaps 26 and shaped flaps 27. Furthermore, two spaced clamp strips 29 are provided for counter-supporting clamp forces F1 (arrow), which are preferably attached, preferably glued, to the inside of the carrier plate 25 of the roof cushion 24.
  • the side flaps 26 and the shaped flaps 27 can be configured differently in pairs.
  • the shaped tabs 27 can each be provided with at least one clamping contour 62, whereas the side tabs 26, in a folded state of the roof cushion 24, receive the two-sided ends of the respective clamping strips 29 in receiving recesses 63, preferably in a form-fitting manner, for counter-supporting clamping forces F1 (arrow).
  • Fig. 13 shows a perspective view of the folded upper assembly 17 of the package 15 according to the invention according to Fig. 2.
  • FIG. 14 shows a sectional perspective view of the folded upper assembly 17 of the package 15 according to the invention according to Fig. 2 or Fig. 13.
  • the two spaced clamping strips 29 for counter-supporting clamping forces F1 can also be clearly seen, which are preferably attached, preferably glued, to the inside of the support plate 25 of the roof cushion 24.
  • the other components of the upper assembly such as the downwardly projecting side flaps 26 and shaped flaps 27 and the honeycomb cushions 28, can also be seen.
  • the film 33 of the packaging 15 is in particular a shrink film or a stretch film and forms an outer shell 34 of the packaging 15, at least in some areas.
  • the virtually ready-to-ship packaging 15 comprises at least the previously described assemblies 16, 17 and components, such as a tray 18, a base cushion 21, two side clamp cushions 22. L, 22. R, a roof cushion 24, a clamp strip 29, a corner strip 30 and a film 33 (see also Fig. 2).
  • Fig. 16 shows a perspective view of a known dishwasher 1 with a second preferred embodiment of a packaging 115 according to the invention.
  • the tray 118 is preferably a pure cardboard tray, a cardboard tray with a coating, or a plastic tray. Any coating on the tray 118 is preferably a biodegradable coating that reduces, preferably significantly reduces, and in particular completely prevents, moisture absorption by the tray 118.
  • the tub 118 has a base surface 135, which preferably has a large-area recess 136 with a recessed surface 137.
  • the upwardly projecting tabs 119 of the tub 118 which preferably form a circumferential edge 120, optionally with vertically offset edge regions, are preferably connected, in particular glued, to the floor cushion 121 arranged in the tub 118 over a surface area (see Fig. 22 and Fig. 23).
  • the tub 118 protects the floor cushion 121 against damage, regardless of its structure, and makes it more resistant to moisture ingress.
  • the floor cushion 121 can therefore be delivered directly in the tub 118 to the assembly line for the dishwasher 1 (see Fig. 16).
  • the floor cushion 121 consists of a multi-layer assembly 138, which comprises at least one contoured floor cushion base plate 139, preferably made of non-compressed honeycomb cardboard.
  • the floor cushion base plate 139 is preferably a pure cardboard plate, a cardboard plate with a coating, or a plastic plate.
  • the possible coating of the floor cushion base plate 139 is in particular a preferably biodegradable coating that reduces moisture absorption of the floor cushion base plate 39. preferably a noticeably reducing, in particular completely preventing, coating.
  • the floor cushion base plate 139 is provided with a plurality of openings 140 and/or cutouts 141 of any desired contour and size.
  • the contoured floor cushion base plate 139 preferably made of non-compressed honeycomb cardboard, comprises at least one preferably differently contoured and preferably partially compressed upper floor cushion plate 42.C, which consists of a layer of honeycomb cardboard and which contains foldable areas 68 created in some areas by a respective trim 69 in order to create the final contour of the floor cushion 121 with all necessary functions.
  • the floor cushion base plate 139 and the upper floor cushion plate 42.C form a multi-layer assembly 138 (see Fig. 22).
  • a centering pad 70 is provided in each of the right and left inner areas 71 of the base cushion 121 (see Fig. 19).
  • the centering pad 70 is essentially a component 72, which serves to lock the dishwasher 1 (see Fig. 16) is required on the base cushion 121.
  • the upper outer contour 70.K of the centering pad 70 enables locking of different variants of the base support of the dishwasher 1 (see Fig. 16), since, depending on the model series of the dishwasher 1 (see Fig. 16), different ribs 73 of the centering pad 70 can engage with the base support.
  • the centering pad 70 is preferably constructed and designed such that it can be used in both the right-hand and left-hand inner region 71 of the base cushion 121 (see Fig. 19).
  • the centering pad 70 is preferably made of a polycarbonate material due to the adhesive properties of the material, although the use of other plastics and plastic-free materials, such as paper injection molding and the like, is also possible.
  • a centering pad 70 is provided in each of the right- and left-side inner areas 71 of the floor cushion 121.
  • the centering pad 70 is essentially a component 72 required to lock the dishwasher 1 (see Fig. 16) onto the floor cushion 121.
  • Fig. 23 shows a perspective view of the lower assembly 116 of the packaging 115 according to the invention according to Fig. 16.
  • the lower assembly 116 includes the tray 118, the floor pad 121 and the two side clamp pads 122.L, 122.R.
  • the material is deliberately weakened, preferably in the form of an underside and one-sided compression 85.
  • the packaging provides at least two support elements 154, preferably arranged on the outside, which are arranged on the front region V of the base cushion 121 (see Fig. 22 in conjunction with Fig. 16), in particular inserted in a form-fitting manner.
  • Each support element 154 contacts the dishwasher 1 (see Fig. 16) in its front base region 155 (see Fig. 16).
  • the contacting of the Dishwasher 1 serves in particular for the positive support of the dishwasher 1 (see Fig. 16).
  • the contour for the temporary storage of accessories, such as a packaged accessory set and the like, is formed on the upper side 156 of the support element 154.
  • the respective lateral clamp pad 122.L, 122.R is inserted into the base pad 121 (see Fig. 6 and Fig. 23) by means of a plug-in system 152, in particular in a form-fitting manner.
  • Fig. 29 shows a perspective view of a first preferred embodiment of the unfolded upper assembly 117 of the packaging 115 according to the invention according to Fig. 16. This unfolded upper assembly 117 is particularly suitable for packaging an integrated appliance type of a dishwasher 1 (see Fig. 16).
  • the roof cushion 124 of the packaging 115 shown in an unfolded state, comprises a carrier plate 125 with a plurality of downwardly projecting side flaps 126 and shaped flaps 127, wherein a plurality of honeycomb cushions 128 are attached, in particular glued, to the inside of the downwardly projecting side flaps 126 and shaped flaps 127. Furthermore, two spaced clamping strips 129 are provided for counter-supporting clamping forces F1 (arrow), which are preferably attached, preferably glued, to the inside of the carrier plate 125 of the roof cushion 124.
  • the side flaps 126 and the shaped flaps 127 can be configured differently in pairs.
  • Fig. 30 shows a perspective view of a second preferred embodiment of the folded upper assembly 117 of the packaging 115 according to the invention according to Fig. 16.
  • This unfolded upper assembly 117 is particularly suitable for packaging a Solo appliance type of a dishwasher 1 (see Fig. 16).
  • the roof cushion 124 of the packaging 115 shown in an unfolded state, comprises a carrier plate 125 with a plurality of downwardly projecting side flaps 126 and shaped flaps 127, wherein a plurality of honeycomb cushions 128 are attached, in particular glued, to the inside of the downwardly projecting side flaps 126 and shaped flaps 127. Furthermore, two spaced clamping strips 129 are provided for counter-supporting clamping forces F1 (arrow), which are preferably attached, preferably glued, to the inside of the carrier plate 125 of the roof cushion 124.
  • the side flaps 126 and the shaped flaps 127 can be designed differently in pairs. Thus, the shaped flaps 127 can each be provided with at least one clamping contour 162, whereas the clamping strips 129 Counter support of clamp forces F1 (arrow) run parallel to the adjacent honeycomb cushions 128.
  • Fig. 31 shows a perspective view of the folded upper assembly 117 of the inventive package 115 according to Fig. 16.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)

Abstract

L'invention concerne un emballage (15 ; 115) pour des gros appareils (1), en particulier pour des appareils électroménagers, comprenant une auge (18 ; 115) qui a des pattes (19 ; 119) qui font saillie vers le haut tout en formant un bord (20 ; 120) vers le haut, un rembourrage de base (21 ; 121) qui est disposé dans l'auge (18 ; 118), au moins deux rembourrages de serrage latéraux (22.L, 22.R ; 122.L, 122.R) pour fournir un contre-support pour des forces de serrage (F1), lesdits rembourrages de serrage étant , de préférence, constitués au moins de panneaux en nid d'abeille (23 ; 123) au moins partiellement comprimés qui sont introduits dans le rembourrage de base (21 ; 121) et entrent en contact avec le gros appareil (1), un rembourrage de toit (24 ; 124) qui comprend un panneau de support (25 ; 125) avec une pluralité de pattes latérales (26 ; 126) faisant saillie vers le bas et des pattes moulées (27 ; 127), plusieurs rembourrages en nid d'abeilles (28 ; 128) étant fixés à la face interne des pattes latérales (26 ; 126) faisant saillie vers le bas, au moins une bande de coin (30 ; 130) qui s'étend à partir du rembourrage de base (21 ; 121) approximativement jusqu'au rembourrage de toit (24 ; 124) et qui est, de préférence et au moins partiellement, constituée d'un matériau fibreux (32 ; 132), et un film (33 ; 133) qui forme au moins certaines régions d'un boîtier externe (34 ; 134) de l'emballage (15 ; 115).
PCT/EP2024/068282 2023-10-04 2024-06-28 Emballage pour des gros appareils Pending WO2025073393A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102023209708.7 2023-10-04
DE102023209708.7A DE102023209708A1 (de) 2023-10-04 2023-10-04 Verpackung für Großgeräte

Publications (1)

Publication Number Publication Date
WO2025073393A1 true WO2025073393A1 (fr) 2025-04-10

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ID=91810364

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2024/068282 Pending WO2025073393A1 (fr) 2023-10-04 2024-06-28 Emballage pour des gros appareils

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DE (1) DE102023209708A1 (fr)
WO (1) WO2025073393A1 (fr)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006041855A1 (de) 2006-09-06 2008-03-27 BSH Bosch und Siemens Hausgeräte GmbH Stapelbare Transportverpackung
DE602005002787T2 (de) 2004-06-28 2008-04-30 BSH Bosch und Siemens Hausgeräte GmbH Verpackung, Verfahren und Satz zum Stretchhaubenverpacken von Haushaltsgeräten
DE102007057512A1 (de) 2007-11-29 2009-06-04 BSH Bosch und Siemens Hausgeräte GmbH Haushaltsgerät
WO2012003878A1 (fr) * 2010-07-09 2012-01-12 Sca Packaging Hungary Kft Garniture d'emballage à double usage et boîte d'emballage pour objets plats fragiles
DE102017128206A1 (de) 2017-11-29 2019-05-29 Miele & Cie. Kg Verpackung für Großgeräte, insbesondere für Hausgeräte
US20210214119A1 (en) * 2020-01-15 2021-07-15 Forrest Products S.W. Inc. Packaging inserts
WO2022248010A1 (fr) * 2021-05-25 2022-12-01 Electrolux Appliances Aktiebolag Socle d'emballage pour appareil électroménager

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE602005002787T2 (de) 2004-06-28 2008-04-30 BSH Bosch und Siemens Hausgeräte GmbH Verpackung, Verfahren und Satz zum Stretchhaubenverpacken von Haushaltsgeräten
DE102006041855A1 (de) 2006-09-06 2008-03-27 BSH Bosch und Siemens Hausgeräte GmbH Stapelbare Transportverpackung
DE102007057512A1 (de) 2007-11-29 2009-06-04 BSH Bosch und Siemens Hausgeräte GmbH Haushaltsgerät
WO2012003878A1 (fr) * 2010-07-09 2012-01-12 Sca Packaging Hungary Kft Garniture d'emballage à double usage et boîte d'emballage pour objets plats fragiles
DE102017128206A1 (de) 2017-11-29 2019-05-29 Miele & Cie. Kg Verpackung für Großgeräte, insbesondere für Hausgeräte
US20210214119A1 (en) * 2020-01-15 2021-07-15 Forrest Products S.W. Inc. Packaging inserts
WO2022248010A1 (fr) * 2021-05-25 2022-12-01 Electrolux Appliances Aktiebolag Socle d'emballage pour appareil électroménager

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