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WO2025069058A1 - Optical fiber connector with an integrated sealing screw and crimp band - Google Patents

Optical fiber connector with an integrated sealing screw and crimp band Download PDF

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Publication number
WO2025069058A1
WO2025069058A1 PCT/IN2024/051842 IN2024051842W WO2025069058A1 WO 2025069058 A1 WO2025069058 A1 WO 2025069058A1 IN 2024051842 W IN2024051842 W IN 2024051842W WO 2025069058 A1 WO2025069058 A1 WO 2025069058A1
Authority
WO
WIPO (PCT)
Prior art keywords
optical fiber
connector
cable
connector body
sealing unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/IN2024/051842
Other languages
French (fr)
Inventor
Wayne Wang
Ajayakumar GOPI
Arjun VINOD
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anycom Technology Hk Co Ltd
Sterlite Technologies Ltd
Original Assignee
Anycom Technology Hk Co Ltd
Sterlite Technologies Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anycom Technology Hk Co Ltd, Sterlite Technologies Ltd filed Critical Anycom Technology Hk Co Ltd
Publication of WO2025069058A1 publication Critical patent/WO2025069058A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807Dismountable connectors, i.e. comprising plugs
    • G02B6/3833Details of mounting fibres in ferrules; Assembly methods; Manufacture
    • G02B6/3847Details of mounting fibres in ferrules; Assembly methods; Manufacture with means preventing fibre end damage, e.g. recessed fibre surfaces
    • G02B6/3849Details of mounting fibres in ferrules; Assembly methods; Manufacture with means preventing fibre end damage, e.g. recessed fibre surfaces using mechanical protective elements, e.g. caps, hoods, sealing membranes
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807Dismountable connectors, i.e. comprising plugs
    • G02B6/3887Anchoring optical cables to connector housings, e.g. strain relief features
    • G02B6/3888Protection from over-extension or over-compression
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807Dismountable connectors, i.e. comprising plugs
    • G02B6/3887Anchoring optical cables to connector housings, e.g. strain relief features
    • G02B6/3889Anchoring optical cables to connector housings, e.g. strain relief features using encapsulation for protection, e.g. adhesive, molding or casting resin

Definitions

  • Embodiments of the present invention relate to the field of connectors for optical fiber cables, and more particularly, relate to an optical fiber connector with an integrated sealing screw and crimp band.
  • Fiber optic cables are often used to transmit light signals for high speed data transmission.
  • a fiber optic cable typically includes an optical fiber or optical fibers, a buffer or buffers that surround the fiber or fibers, a strength layer that surrounds the buffer or buffers, and an outer jacket.
  • the optical fibers function to carry optical signals.
  • Optical fiber refers to the technology and the medium for the transmission of data as light pulses along an ultrapure strand of glass, which is as thin as a human hair. For many years, optical fibers have been extensively used in high-performance and longdistance data and networking. [0005] Generally, the optical fibers are connected to each other via a connector assembly.
  • Optical fibers are required to be terminated when they are employed in communication networks.
  • the optical fibers are further required to be joined with another optical fiber to facilitate large connections in the communication network. This necessitates a need for the optical fiber connector that facilitates connection between two optical fibers and/or two optical fiber cables.
  • the optical fiber cables are required to be terminated in the optical fiber connector. There are various prior art references that disclose about the optical fiber connectors.
  • Communication networks are used to transport a variety of signals such as voice, video, data transmission, and the like.
  • Traditional communication networks use copper wires in cables for transporting information and data.
  • copper cables have drawbacks because they are large, heavy, and can only transmit a relatively limited amount of data.
  • an optical waveguide is capable of transmitting an extremely large amount of bandwidth compared with a copper conductor.
  • an optical waveguide cable is much lighter and smaller compared with a copper cable having the same bandwidth capacity. Consequently, optical waveguide cables replaced most of the copper cables in long-haul communication network links, thereby providing greater bandwidth capacity for long-haul links.
  • many of these long-haul links have bandwidth capacity that is not being used.
  • Optical connectors generally hold the mating optical waveguides in respective ferrules of the mating connectors.
  • the ferrules and optical waveguides therein require polishing of the end face for proper operation. Polishing a ferrule is a relatively complex process that generally requires several steps along with inspection and testing using precision equipment to verify an acceptable insertion loss. In other words, installing connectors is best performed in a factory setting under ideal working conditions.
  • Fusion splicing requires that the ends of the optical fibers be precisely aligned so that the transfer of the optical signal between the ends of the optical waveguides has a relatively low-loss. But like connectors, fusion splicing requires highly trained craftsmen and special equipment to make and test the optical connection, thereby making it a relatively expensive and inefficient proposition for field connectorization.
  • Prior art reference “US7881576B2” discloses an optical fiber connector for a flat cable and the cable includes optical fiber and strength members. The strength members are inserted into the connector housing.
  • USB605998B2 discloses an optical fiber connector housing with an adapter seating portion and an adhesive window to fill the adhesive material inside the housing.
  • USB6648520B2 discloses an optical fiber plug assembly having a plug body with a shroud and collar to lock the plug into an adapter unit.
  • the present invention proposes a technical solution that overcomes the above-stated limitations in the prior arts by providing an optical fiber connector with an integrated sealing screw and crimp band.
  • Embodiments of the present invention relates to an optical fiber connector comprising a connector assembly including a ferrule arranged within the connector assembly such that the ferrule is provided with a hole that receives an optical fiber of an optical fiber cable to establish an optical path between the optical fiber and the ferrule.
  • the connector body at least partially retains the connector assembly.
  • the an optical fiber connector further comprises an outer housing at least partially covering the connector body such that a portion of the connector body extends outside the outer housing and an integrated metallic sealing unit having a proximal end to engage with the connector body and the distal end crimped to hold a cable jacket of the optical fiber cable.
  • the optical fiber connector bears a load that is in a range of 40 Kilograms (Kg) to 65 Kg in a straight pulling force test.
  • the connector body comprises a threaded portion such that the proximal end engages with the threaded portion.
  • the proximal end and the distal end are hollow ends such that the proximal end and the distal end facilitate the optical fiber to pass through the integrated metallic sealing unit.
  • the proximal and distal ends (216, 218) comprising first and second diameters, respectively, such that the first diameter is greater than the second diameter.
  • the optical fiber connector further comprises a cable holder that encapsulates the portion of the connector body such that epoxy adheres the cable holder with the portion of the connector body.
  • the optical fiber connector further comprises a cable holder that encapsulates the portion of the connector body such that the integrated metallic sealing unit at least partially encapsulates the cable holder.
  • the cable holder comprises at least two elongated members that facilitate the optical fiber cable.
  • the optical fiber cable is a flat cable having the optical fiber and at least one strength member inside the cable jacket.
  • the connector body receives at least one optical fiber to connect with the ferrule.
  • at least one strength member and the cable jacket are received by a portion of the cable holder and restricted to enter inside the connector body.
  • the optical fiber connector comprises a heat shrink tube that covers the integrated metallic sealing unit and a flexible boot that covers the heat shrink tube where the flexible boot prevents tearing of the cable jacket and at least one strength member.
  • the integrated metallic sealing unit is made up of a metal such that the metal is an aluminum.
  • the optical fiber connector is made up of a hardened plastic material such that the hardened plastic material comprising one of, polycarbonate (PC), acrylonitrile butadiene styrene (ABS), polypropylene (PP), nylon plastic (PA), and glass-filled polymer.
  • PC polycarbonate
  • ABS acrylonitrile butadiene styrene
  • PP polypropylene
  • PA nylon plastic
  • FIG. 1 is a pictorial snapshot illustrating a side sectional view of an optical fiber connector in accordance with an embodiment of the present invention
  • FIG. 2 is a pictorial snapshot illustrating an un-assembled side view of the optical fiber connector in accordance with an embodiment of the present invention
  • FIG. 3 is a pictorial snapshot illustrating a side view of a cable holder of the optical fiber connector in accordance with an embodiment of the present invention
  • FIG. 4 is a pictorial snapshot illustrating a perspective view of the cable holder that holds an optical fiber cable in accordance with an embodiment of the present invention
  • FIG. 5 is a pictorial snapshot illustrating a side view of the integrated metallic sealing unit in accordance with an embodiment of the present invention
  • FIG. 6 is a pictorial snapshot illustrating a perspective view of the optical fiber connector when the integrated metallic sealing unit engages with a connector body and covers the cable holder in accordance with an embodiment of the present invention
  • FIG. 7 is a pictorial snapshot illustrating a zoomed view of section A-A of FIG. 6 in accordance with an embodiment of the present invention
  • FIG. 8 is a pictorial snapshot illustrating a side view of the optical fiber connector when the integrated metallic sealing unit is crimped to hold the optical fiber cable in accordance with an embodiment of the present invention
  • first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are generally only used to distinguish one element from another and do not denote any order, ranking, quantity, or importance, but rather are used to distinguish one element from another. Further, the terms “a” and “an” herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced items.
  • Disjunctive language such as the phrase “at least one of X, Y, Z,” unless specifically stated otherwise, is otherwise understood with the context as used in general to present that an item, term, etc., may be either X, Y, or Z, or any combination thereof (e.g., X, Y, and/or Z). Thus, such disjunctive language is not generally intended to, and should not, imply that certain embodiments require at least one of X, at least one of Y, or at least one of Z to each be present.
  • the term “cladding” as used herein refers to one or more layered structure covering the core of an optical fiber from the outside, that is configured to possess a lower refractive index than the refractive index of the core to facilitate total internal reflection of light rays inside the optical fiber. Further, the cladding of the optical fiber may include an inner cladding layer coupled to the outer surface of the core of the optical fiber and an outer cladding layer coupled to the inner cladding from the outside. [0038]
  • optical fiber cable refers to a cable that encloses one or more optical fibers and accordingly, the optical fiber cable is referred to as a single-fiber cable or multi-fiber cable. For example, the optical fiber cable enclosing only one optical fiber, then the optical fiber cable is a single-fiber cable and the optical fiber cable enclosing multiple optical fibers, then the optical fiber cable is a multi-fiber cable.
  • the connector 100 may have a first end 104 and a second end 106. Further, the connector 100 may have a connector assembly 108 and a connector body 110. The connector assembly 108 may have a ferrule 112.
  • the connector body 110 may have a corresponding cavity that may receive the connector assembly 108 and the ferrule 112 such that the connector assembly 108 and the ferrule 112 are recessed inside the connector body 110.
  • the third end 114 of the connector body 110 may be adapted to hold the connector assembly 108 and the ferrule 112. Further, the third end 114 of the connector body 110 may partially retain the connector assembly 108.
  • the threaded portion 118 may be disposed at the fourth end 116 of the connector body 110.
  • the elongated slot 120 may extend within the connector body 110. Furthermore, the elongated slot 120 may extend from a middle portion of the connector body 110 to the fourth end 116 of the connector body 110.
  • the connector body 110 may be adapted to receive at least one optical fiber i.e., the optical fiber 103 of the optical fiber cable 102.
  • the connector body 110 may be adapted to receive at least one optical fiber i.e., the optical fiber 103 of the optical fiber cable 102 to connect with the ferrule 112.
  • the connector body 110 may be adapted to receive at least one optical fiber i.e., the optical fiber 103 of the optical fiber cable 102 from the fourth end 116.
  • the connector body 110 may receive the at least one optical fiber i.e., the optical fiber 103 of the optical fiber cable 102 from the fourth end 116 to facilitate the connection i.e., between the optical fiber 103 and the ferrule 112, at the third end 114 of the connector body 110.
  • the connector body 110 may receive at least one optical fiber i.e., the optical fiber 103 such that the optical fiber 103 is inserted in the elongated slot 120 of the connector body 110 to receive the at least one optical fiber i.e., the optical fiber 103 through the elongated slot 120.
  • the connector body 110 may be adapted to receive the at least one optical fiber i.e., the optical fiber 103 through the fourth end 116 of the connector body 110 such that the at least one optical fiber i.e., the optical fiber 103 enters the connector body 110 through the elongated slot 120.
  • the connector body 110 may facilitate entrance of at least one optical fiber i.e., the optical fiber 103 and may not facilitate entrance of the cable jacket of the optical fiber cable 102. Further, the optical fiber cable 102 may enter in the connector 100 till the fourth end 116 of the connector body 110 and beyond the fourth end 116 of the connector body 110, only the at least one optical fiber i.e., the optical fiber 103 may enter in the connector body 110 to establish the optical connection with the ferrule 112.
  • only the at least one optical fiber i.e., the optical fiber 103 may enter in the connector body 110 and the cable jacket of the optical fiber cable 102 may remain outside the connector body 110 i.e., the cable jacket of the optical fiber cable 102 may retain by the fourth end 116 of the connector body 110.
  • the elongated slot 120 of the connector body 110 may be closed from the fourth end 116.
  • the elongated slot 120 of the connector body 1 10 may be closed from the fourth end 116 by way of a strip 1000 (as shown later in FIG. 10).
  • the elongated slot 120 of the connector body 110 may be closed from the fourth end 116 by way of the strip 1000 upon insertion of at least one optical fiber i.e., the optical fiber 103.
  • the connector body 110 may facilitate the at least one optical fiber i.e., the optical fiber 103 to enter in the elongated slot 120 such that at least one strength member of the optical fiber cable 102 is turned backwards i.e., away the connector body 110. In other words, at least one strength member may not enter into the connector body 110. Therefore, only the optical fiber 103 may be entered in the connector body 110 and at least one strength member may not enter into the connector body 110.
  • a portion of the optical fiber cable 102 may be profiled i.e., the cable jacket of the optical fiber cable 102 may be removed from that portion of the optical fiber cable 102.
  • the cable jacket of the optical fiber cable 102 upon removal from the portion of the optical fiber cable 102, may facilitate exposure to at least one optical fiber i.e., the optical fiber 103 and the at least one strength member.
  • FIG. 2 is a pictorial snapshot illustrating an un-assembled side view of the optical fiber connector in accordance with an embodiment of the present invention.
  • the connector 100 may further have an outer housing 202, a cable holder 204, and an integrated metallic sealing unit 206.
  • the outer housing 202 may have a fifth end 208, a sixth end 210, a pair of extended portions 212a, 212b (hereinafter collectively referred to and designated as “the extended portions 212”), and a stepped portion 214.
  • the outer housing 202 may be disposed over the connector body 110.
  • the outer housing 202 may be adapted to partially cover the connector body 110 such that a portion i.e., the threaded portion 118 of the connector body 110 extends outside the outer housing 202.
  • the fifth end 208 of the outer housing 202 may be disposed near to or over the third end 114 of the connector body 110 while the outer housing 202 partially covers the connector body 110.
  • the sixth end 210 of the outer housing 202 may be disposed near to or over the fourth end 116 of the connector body 110 while the outer housing 202 partially covers the connector body 110.
  • the extended portions 212 may be disposed of at the fifth end 208 of the outer housing 202 and may facilitate the connector 100 to be coupled to a mating adapter such that insertion and locking of the extended portions 212 facilitates coupling of the connector 100 with the mating adapter.
  • the stepped portion 214 may be disposed of opposite to the extended portions 212. Further, the stepped portion 214 may be disposed of at the sixth end 210 of the outer housing 202. The outer housing 202 when partially covers the connector body 110, the portion of the connector body 110 may extend outside from the stepped portion 214 of the outer housing 202.
  • the cable holder 204 may be coupled to the connector body 110.
  • the cable holder 204 may be coupled to the fourth end 116 of the connector body 110 and may be disposed at the fourth end 116 of the connector body 110.
  • the cable holder 204 may be adapted to encapsulate a portion of the connector body 110.
  • the cable holder 204 may be adapted to encapsulate a portion that may be disposed at the fourth end 116 of the connector body 110.
  • the cable holder 204 may be adapted to hold the optical fiber cable 102.
  • the cable holder 204 may be provided or filled with epoxy such that the epoxy adheres the cable holder 204 with the portion of the connector body 110 and the optical fiber cable 102.
  • the epoxy may be a gel type adhesive that may be filled inside the connector 100 to hold the cable holder 204 with respect to the optical fiber cable 102.
  • the epoxy upon drying, may get hardened such that the epoxy maintains the cable holder 204 at a desired position with respect to the optical fiber cable 102.
  • the cable holder 204 may hold the optical fiber cable 102 such that at least one strength member of the optical fiber cable 102 is turned backwards i.e., away from the connector body 110 and therefore the at least one strength member does not enter into the connector body 110. Therefore, only the optical fiber 103 may be entered in the connector body 110 and at least one strength member may not enter into the connector body 110.
  • the integrated metallic sealing unit 206 may be inserted in the outer housing 202 and may be coupled to the connector body 110.
  • the integrated metallic sealing unit 206 may have a proximal end 216 disposed near to the fourth end 116 of the connector body 110 and a distal end 218 may be disposed opposite to the proximal end 216 i.e., away from the fourth end 116 of the connector body 110.
  • the proximal end 216 may engage with the connector body 110 and may engage with the threaded portion 118 of the connector body 110.
  • the distal end 218 of the integrated metallic sealing unit 206 may be crimped to tightly hold the cable jacket of the optical fiber cable 102.
  • the proximal and distal ends 216, 218 may be hollow ends such that the proximal and distal ends 216, 218 may facilitate the optical fiber 103 of the optical fiber cable 102 to pass through the integrated metallic sealing unit 206.
  • FIG. 3 is a pictorial snapshot illustrating a side view of a cable holder of the optical fiber connector in accordance with an embodiment of the present invention.
  • the cable holder 204 may have a base portion 306, and at least two elongated members 308a, 308b (hereinafter collectively referred to and designated as “the elongated members 308”).
  • Each elongated member of the elongated members 308 may have a teeth like structure 310.
  • the cable holder 204 may be moved or slide over the connector 100 from the second end 106 to the first end 104. Particularly, the cable holder 204 may slide over the connector 100 to partially encapsulate a portion of the connector body 110. Moreover, the cable holder 204 may be adapted to, upon being moved over the connector 100, partially encapsulate the portion of the connector body 110. Further, the cable holder 204 may slide from the fourth end 116 and towards the third end 114 such that the cable holder 204 encapsulates the portion of the connector body 110.
  • Each elongated member of the elongated members 308 may extend from the base portion 306. Further, each elongated member of the elongated members 308 may extend from a circumference of the base portion 306 in a direction that may extend along a length of the cable holder 204.
  • the teeth like structure 310 may extend along a length of each elongated member of the elongated members 308.
  • the cable holder 204 may be provided with epoxy i.e., the epoxy may be filled inside the cable holder 204.
  • the epoxy inside the cable holder 204 may facilitate strengthening the position of the cable holder 204 with respect to the connector body 110 and the optical fiber cable 102.
  • the cable holder 204 may have a length that may be in a range of 16 mm to 24 mm. Preferably, the cable holder 204 may have a length that may be 20 mm.
  • Fig. 4 is a pictorial snapshot illustrating a perspective view of the cable holder that holds an optical fiber cable in accordance with an embodiment of the present invention.
  • the cable holder 204 may be moved or slide from the second end 106 to the first end 104.
  • the base portion 306 of the cable holder 204 may slide from the second end 106 to the first end 104 such that the base portion 306 partially encapsulates the portion of the connector body 110.
  • the cable holder 204 may be filled with the epoxy to strengthen the position of the cable holder 204.
  • the epoxy may be filled in the base portion 306 of the cable holder 204 such that the positioning of the base portion 306 of the cable holder 204 is strengthened.
  • the cable holder 204 may be adapted to receive the optical fiber cable 102.
  • the optical fiber cable 102 may be entered into the cable holder 204.
  • a portion of the cable holder 204 may be adapted to receive the optical fiber cable 102 such that the at least one strength member and the cable jacket of the optical fiber cable 102 are restricted to enter the connector body 110.
  • the portion of the cable holder 204 i.e., the elongated members 308 may restrict the at least one strength member and the cable jacket of the optical fiber cable 102 to enter in the connector body 110.
  • the teeth like structure 310 of the cable holder 204 may facilitate grappling of the optical fiber cable 102.
  • the teeth like structure 310 of the cable holder 204 may facilitate the optical fiber cable 102.
  • the teeth like structure 310 of the cable holder 204 may engage with the cable jacket of the optical fiber cable 102 to facilitate the cable holder 204 to grab the optical fiber cable 102.
  • the teeth like structure 310 may be a protrusion that may bite in the cable jacket of the optical fiber cable 102. Therefore, the teeth like structure 310 may facilitate the cable holder 204 to grab the optical fiber cable 102.
  • Fig. 5 is a pictorial snapshot illustrating a side view of the integrated metallic sealing unit in accordance with an embodiment of the present invention.
  • the integrated metallic sealing unit 206 may include a skirt portion 502 and a tubular portion 504.
  • the skirt portion 502 may be disposed at the proximal end 216 of the integrated metallic sealing unit 206.
  • the tubular portion 504 may be disposed at the distal end 218 of the integrated metallic sealing unit 206.
  • the skirt portion 502 and the tubular portion 504 may be fused or joined together to form an integrated unit i.e., the integrated metallic sealing unit 206.
  • the integrated metallic sealing unit 206 eliminates the need for requirement of two different components. Since, the skirt portion 502 and the tubular portion 504 are integrated, therefore, the integrated metallic sealing unit 206 may advantageously impart strength to the connector 100.
  • the integration of the skirt portion 502 and the tubular portion 504 may advantageously increase strength of the connector 100. And, integration of the skirt portion 502 and the tubular portion 504 may facilitate the connector 100 to bear the load that may be in the range of 40 Kilograms to 65 Kilograms in the straight pulling test.
  • the skirt portion 502 may have a diameter that may be greater than a diameter of the tubular portion 504.
  • the integrated metallic sealing unit 206 may be coupled to the connector body 110. Particularly, the skirt portion 502 of the integrated metallic sealing unit 206 may be coupled to the fourth end 116 of the connector body 110.
  • the integrated metallic sealing unit 206 may be adapted to receive the optical fiber cable 102. Further, the integrated metallic sealing unit 206 may be adapted to receive the optical fiber cable 102 from the tubular portion 504 of the integrated metallic sealing unit 206.
  • the integrated metallic sealing unit 206 may have a length that may be in a range of 27 mm to 33 mm. Preferably, the integrated metallic sealing unit 206 may have the length that may be 30 mm.
  • the proximal end 216 may have a first diameter and the distal end 218 may have a second diameter.
  • the proximal and distal ends 216, 218 may have first and second diameters, respectively.
  • the first diameter may be greater than the second diameter.
  • the integrated metallic sealing unit 206 may be made up of a material including, but not limited to, a metal such as aluminum. Aspects of the present invention are intended to include and/or otherwise cover any type of known and later developed materials for the integrated metallic sealing unit 206, without deviating from the scope of the present invention.
  • the tubular portion 504 of the integrated metallic sealing unit 206 may be pressed. Particularly, the tubular portion 504 of the integrated metallic sealing unit 206 may be pressed to facilitate adequate gripping of the optical fiber cable 102.
  • Fig. 6 is a pictorial snapshot illustrating a perspective view of the optical fiber connector when the integrated metallic sealing unit engages with a connector body and covers the cable holder in accordance with an embodiment of the present invention.
  • the optical fiber cable 102 may be passed through the integrated metallic sealing unit 206 from the distal end 218 to the proximal end 216. Since, the proximal end 216 and the distal end 218 are the hollow ends, therefore, the proximal end 216 and the distal end 218 facilitate the optical fiber cable 102 to enter into the integrated metallic sealing unit 206.
  • the optical fiber cable 102 may be firstly passed through the tubular portion 504 and then through the skirt portion 502. Upon passing of the optical fiber cable 102 through the integrated metallic sealing unit 206, the integrated metallic sealing unit 206 is moved/slide from the second end 106 and towards the first end 104.
  • Fig. 7 is a pictorial snapshot illustrating a zoomed view of section A-A of FIG. 6 in accordance with an embodiment of the present invention.
  • the integrated metallic sealing unit 206 may slide towards the first end 104 to partially cover the cable holder 204.
  • the integrated metallic sealing unit 206 may at least partially encapsulate the cable holder 204.
  • the integrated metallic sealing unit 206 may slide to partially cover the cable holder 204 such that the integrated metallic sealing unit 206 abuts with the connector body 110.
  • the integrated metallic sealing unit 206 may have an internal threaded portion (not shown). Further, the internal threaded portion may be disposed on an inner side of the integrated metallic sealing unit 206.
  • the internal threaded portion may be disposed on the inner side of the skirt portion 502.
  • the integrated metallic sealing unit 206 upon being moved towards the first end 104 from the second end 106, engages with the connector body 110 such that the internal threaded portion meshes with the threaded portion 118 of the connector body 110.
  • the integrated metallic sealing unit 206 may be tightened over the connector body 110.
  • the skirt portion 502 may be tightened over the fourth end 116 of the connector body 110 to facilitate coupling of the integrated metallic sealing unit 206 with the connector body 110.
  • the internal threaded portion of the integrated metallic sealing unit 206 may be tightened over the threaded portion 118 of the connector body 110 to facilitate coupling of the integrated metallic sealing unit 206 with the connector body 110.
  • Fig. 8 is a pictorial snapshot illustrating a side view of the optical fiber connector when the integrated metallic sealing unit is crimped to hold the optical fiber cable in accordance with an embodiment of the present invention.
  • the integrated metallic sealing unit 206 may be crimped to tightly hold the optical fiber cable 102.
  • the distal end 218 of the integrated metallic sealing unit 206 may be crimped to tightly hold the cable jacket of the optical fiber cable 102.
  • the optical fiber cable 102 Prior to the crimping, the optical fiber cable 102 may enter in the integrated metallic sealing unit 206.
  • the optical fiber cable 102 may enter from the distal end 218 of the integrated metallic sealing unit 206 such that the optical fiber cable 102 enters the tubular portion 504.
  • the distal end 218 of the integrated metallic sealing unit 206 may be crimped.
  • the optical fiber cable 102 may enter the integrated metallic sealing unit 206 and the at least one strength member of the optical fiber cable 102 may be turned backward such that the at least one strength member comes out from the integrated metallic sealing unit 206. Further, at least one strength member of the optical fiber cable 102 may come out from the distal end 218 of the integrated metallic sealing unit 206. In other words, at least one strength member of the optical fiber cable 102 may come out from the tubular portion 504 of the integrated metallic sealing unit 206.
  • Fig. 9 is a pictorial snapshot illustrating a zoomed view of section B-B of FIG. 8 in accordance with an embodiment of the present invention.
  • the heat shrink tube 902 may facilitate environmental sealing of the distal end 218 of the integrated metallic sealing unit 206.
  • the heat shrink tube 902 may be positioned over the integrated metallic sealing unit 206.
  • the heat shrink tube 902 may cover the integrated metallic sealing unit 206.
  • the heat shrink tube 902 may be adapted to cover the integrated metallic sealing unit 206.
  • the heat shrink tube 902 may be adapted to cover an end of the tubular portion 504 of the integrated metallic sealing unit 206.
  • hot air may be supplied to the shrink tube 902 such that the shrink tube 902 may shrink.
  • the hot air may be supplied to the shrink tube 902 such that the shrink tube 902 may shrink to provide sealing between the integrated metallic sealing unit 206 and the cable holder 204.
  • the hot air may facilitate melting of the shrink tube 902 such that the shrink tube 902 facilitates sealing between the integrated metallic sealing unit 206 and the cable holder 204.
  • Fig. 10 is a pictorial snapshot illustrating a side view of a strip in accordance with an embodiment of the present invention.
  • the strip 1000 may have a broad end 1002 and a narrow end 1004.
  • the strip 1000 may extend between the broad end 1002 and the narrow end 1004.
  • the strip 1000 may have a length that may be equal to the distance between the broad end 1002 and the narrow end 1004.
  • the narrow end 1004 may be disposed at a side that may be opposite to the broad end 1002.
  • the narrow end 1004 may be disposed opposite to the broad end 1002.
  • the strip 1000 may be inserted in the connector body 110. Further, the strip 1000 may be inserted in the connector body 110 such that the strip 1000 closes the elongated slot 120 of the connector body 110.
  • the strip 1000 may be inserted in the connector body 110 to close the elongated slot 120 of the connector body 110 from the fourth end 116 of the connector body 110. Furthermore, the strip 1000 may close the elongated slot 120 from the fourth end 116 of the connector body 110 before applying the cable holder 204.
  • the broad end 1002 may facilitate closing the elongated slot 120 from the fourth end 116 of the connector body 110.
  • the elongated slot 120 of the connector body 110 may be closed from the fourth end 116 by way of the strip 1000 upon insertion of at least one optical fiber i.e., the optical fiber 103.
  • the broad end 1002 of the strip 1000 may be adapted to close the elongated slot 120 from the fourth end 116 of the connector body 110 upon insertion of at least one optical fiber i.e., the optical fiber 103.
  • the strip 1000 may be made up of a material including, but not limited to, plastic. Aspects of the present invention are intended to include and/or otherwise cover any type of known and later developed materials for the strip 1000, without deviating from the scope of the present invention.
  • Fig. 11 is a pictorial snapshot illustrating an exploded view of the optical fiber connector in accordance with an embodiment of the present invention.
  • the connector 100 may further include a flexible boot 1102, a coupling nut 1104, a dust cap 1106, and a tether 1108.
  • the flexible boot 1102 may be adapted to partially cover the heat shrink tube 902.
  • the flexible boot 1102 may be adapted to provide a strength to the connector 100.
  • the flexible boot 1102 may be adapted to provide a tensile strength to the connector 100.
  • the coupling nut 1104 may have threads to couple the connector 100 to the mating adapter. Further, the coupling nut 1104 may be hollow or open from either ends of the coupling nut 1104.
  • the coupling nut 1104 may be made up of a hardened plastic material.
  • the hardened plastic material may include one of, polycarbonate (PC), acrylonitrile butadiene styrene (ABS), polypropylene (PP), nylon plastic (PA), and glass- filled polymer.
  • PC polycarbonate
  • ABS acrylonitrile butadiene styrene
  • PP polypropylene
  • PA nylon plastic
  • glass- filled polymer glass- filled polymer
  • the dust cap 1106 may be coupled to the coupling nut 1104.
  • the dust cap 1106 may be coupled to the coupling nut 1104 by way of the threads of the coupling nut 1104.
  • the dust cap 1106 may be tightened over the threads of the coupling nut 1104.
  • the dust cap 1106 may be adapted to protect the connector 100.
  • the dust cap 1106 may be adapted to protect the connector 100 from debris, dust, dirt, and the like.
  • the dust cap 1106 may be adapted to prevent the debris, dust, dirt, and the like from entering the connector 100.
  • the dust cap 1106 may therefore advantageously prevent damage of the connector from one of the debris, the dust, the dirt, and the like.
  • the dust cap 1106 may be adapted to protect the connector 100 when the connector 100 is not in use. In other words, the dust cap 1106 may be adapted to protect the connector 100 when the connector 100 is stored i.e., the connector 100 is not operational.
  • the tether 1108 may be a strip provided with a pair of rings that may be positioned on either ends of the tether 1108.
  • the tether 1108 may be made up of a material including, but not limited to, plastic. Aspects of the present invention are intended to include and/or otherwise cover any type of known and later developed material for the tether 1108, without deviating from the scope of the present invention.
  • Fig. 12 is a pictorial snapshot illustrating a collapsed view of the optical fiber connector in accordance with an embodiment of the present invention. Specifically, Fig. 12 illustrates an assembled view of the optical fiber connector 100.
  • the flexible boot 1102 may be positioned over the heat shrink tube 902.
  • the flexible boot 1102 may be disposed at the second end 106 of the connector 100.
  • the flexible boot 1102 may be positioned over the heat shrink tube 902 in such a way that the heat shrink tube 902 extends beyond the flexible boot 1102.
  • the coupling nut 1104 may be disposed over the outer housing 202.
  • the dust cap 1106 may be disposed of at the first end 104 of the connector 100.
  • the dust cap 1106 may be disposed at the first end 104 of the connector 100 such that the dust cap 1106 abuts the coupling nut 1104.
  • the tether 1108 may be adapted to tie or fix the dust cap 1106 to the connector 100. In other words, the dust cap 1106 may be coupled to the connector 100 by way of the tether 1108.
  • an optical fiber connector 100 includes a connector assembly 108 comprising a ferrule 112 arranged within the connector assembly 108 such that the ferrule 112 is provided with a hole that receives an optical fiber 103 of an optical fiber cable 102 to establish an optical path between the optical fiber 103 and the ferrule 112, and the optical fiber cable 102 is a flat cable having an optical fiber 103 and at least one strength member inside the cable jacket, a connector body 110 at least partially retaining the connector assembly 108, an outer housing 202 at least partially covering the connector body 110 such that a portion of the connector body 110 extends outside the outer housing 202, a cable holder 204 that encapsulates the portion of the connector body 110 such that epoxy adheres the cable holder 204 with the portion of connector body 110, wherein the at least one strength member and the cable jacket are received by a portion of the cable holder 204 and does not enter inside the connector body 110; and an integrated metallic sealing unit 206 having a proxi
  • the connector 100 may facilitate connecting optical fibers of two different optical fiber cables in a cost-effective way.
  • the connector 100 may advantageously facilitate the termination of the optical fiber 103 of the optical fiber cable 102 in a cost-effective way.
  • the connector 100 may facilitate the bearing load that may be in a range between 40 Kilograms to 60 Kilograms in the straight pulling test. Therefore, the connector 100 may advantageously bear a range of load without failure. Further, the connector 100 may bear the range of load while being pulled from the optical fiber cable 102 and keeping the connector 100 fixed, or vice-versa.
  • the connector 100 may facilitate the use of a round optical fiber cable connector for a flat optical fiber cable.
  • the connector 100 may employ the integrated metallic sealing unit 206 that may be a single/integrated unit and thereby may eliminate the requirement of two different components.
  • the integrated metallic sealing unit 206 may provide robustness to the connector 100. Since, the integrated metallic sealing unit 206 is a single unit that may be crimped, therefore, the integrated metallic sealing unit 206 may provide strength to the connector 100.

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  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Coupling Of Light Guides (AREA)

Abstract

Disclosed is an optical fiber connector (100) having a connector assembly (108), a connector body (110), an outer housing (202), and an integrated metallic sealing unit (206). Particularly, a ferrule (112) is arranged within the connector assembly (108) which is adapted to receive an optical fiber (103) to establish an optical path. Moreover, the outer housing (202) partially covers the connector body (110) such that a portion of the connector body (110) extends outside the outer housing (202). The integrated metallic sealing unit (206) has a proximal end (216) engaging with the connector body (110) and a distal end (218) crimped to hold a cable jacket of the optical fiber cable (102). Further, the optical fiber connector (100) bears a load that is in a range of 40 Kilograms (Kg) to 65 Kg in a straight pulling force test.

Description

TITLE:
OPTICAL FIBER CONNECTOR WITH AN INTEGRATED SEALING SCREW AND CRIMP BAND
Cross-Reference to Related Applications
[0001] This application claims the benefit of Indian Application No. “ I N202311065682” titled “OPTICAL FIBER CONNECTOR WITH AN INTEGRATED SEALING SCREW AND CRIMP BAND” filed by the applicant on 29-Sep-2023 which is incorporated herein by reference in its entirety.
Field of the Invention
[0002] Embodiments of the present invention relate to the field of connectors for optical fiber cables, and more particularly, relate to an optical fiber connector with an integrated sealing screw and crimp band.
Description of the Related Art
[0003] Modern optical devices and optical communications systems widely use fiber optic cables. Fiber optic cables are often used to transmit light signals for high speed data transmission. A fiber optic cable typically includes an optical fiber or optical fibers, a buffer or buffers that surround the fiber or fibers, a strength layer that surrounds the buffer or buffers, and an outer jacket. The optical fibers function to carry optical signals. [0004] Optical fiber refers to the technology and the medium for the transmission of data as light pulses along an ultrapure strand of glass, which is as thin as a human hair. For many years, optical fibers have been extensively used in high-performance and longdistance data and networking. [0005] Generally, the optical fibers are connected to each other via a connector assembly. Optical fibers are required to be terminated when they are employed in communication networks. The optical fibers are further required to be joined with another optical fiber to facilitate large connections in the communication network. This necessitates a need for the optical fiber connector that facilitates connection between two optical fibers and/or two optical fiber cables. The optical fiber cables are required to be terminated in the optical fiber connector. There are various prior art references that disclose about the optical fiber connectors.
[0006] Communication networks are used to transport a variety of signals such as voice, video, data transmission, and the like. Traditional communication networks use copper wires in cables for transporting information and data. However, copper cables have drawbacks because they are large, heavy, and can only transmit a relatively limited amount of data. On the other hand, an optical waveguide is capable of transmitting an extremely large amount of bandwidth compared with a copper conductor. Moreover, an optical waveguide cable is much lighter and smaller compared with a copper cable having the same bandwidth capacity. Consequently, optical waveguide cables replaced most of the copper cables in long-haul communication network links, thereby providing greater bandwidth capacity for long-haul links. However, many of these long-haul links have bandwidth capacity that is not being used. This is due in part to communication networks that use copper cables for distribution and/or drop links on the subscriber side of the central office. In other words, subscribers have a limited amount of available bandwidth due to the constraints of copper cables in the communication network. Stated another way, the copper cables are a bottleneck that inhibits the subscriber from utilizing the relatively high-bandwidth capacity of the long-hauls links.
[0007] One common way to connect optical waveguides is by using optical connectors. Optical connectors generally hold the mating optical waveguides in respective ferrules of the mating connectors. The ferrules and optical waveguides therein require polishing of the end face for proper operation. Polishing a ferrule is a relatively complex process that generally requires several steps along with inspection and testing using precision equipment to verify an acceptable insertion loss. In other words, installing connectors is best performed in a factory setting under ideal working conditions.
[0008] Another common way to make an optical connection is by fusion splicing. Fusion splicing requires that the ends of the optical fibers be precisely aligned so that the transfer of the optical signal between the ends of the optical waveguides has a relatively low-loss. But like connectors, fusion splicing requires highly trained craftsmen and special equipment to make and test the optical connection, thereby making it a relatively expensive and inefficient proposition for field connectorization.
[0009] Prior art reference “US7881576B2” discloses an optical fiber connector for a flat cable and the cable includes optical fiber and strength members. The strength members are inserted into the connector housing.
[0010] Another prior art reference “US10605998B2” discloses an optical fiber connector housing with an adapter seating portion and an adhesive window to fill the adhesive material inside the housing. [0011] Yet another prior art reference “US6648520B2” discloses an optical fiber plug assembly having a plug body with a shroud and collar to lock the plug into an adapter unit.
[0012] Therefore, there is a need for an optical fiber cable that overcomes one or more limitations associated with the available optical fiber cables by providing an efficient and relatively low-cost optical fiber connectors that efficiently connects the optical fiber and/or facilitates the optical fiber to efficiently terminate.
[0013] Thus, the present invention proposes a technical solution that overcomes the above-stated limitations in the prior arts by providing an optical fiber connector with an integrated sealing screw and crimp band.
SUMMARY OF THE INVENTION
[0001] Embodiments of the present invention relates to an optical fiber connector comprising a connector assembly including a ferrule arranged within the connector assembly such that the ferrule is provided with a hole that receives an optical fiber of an optical fiber cable to establish an optical path between the optical fiber and the ferrule. In particular, the connector body at least partially retains the connector assembly. The an optical fiber connector further comprises an outer housing at least partially covering the connector body such that a portion of the connector body extends outside the outer housing and an integrated metallic sealing unit having a proximal end to engage with the connector body and the distal end crimped to hold a cable jacket of the optical fiber cable. In particular, the optical fiber connector bears a load that is in a range of 40 Kilograms (Kg) to 65 Kg in a straight pulling force test. [0002] In accordance with an embodiment of the present invention, the connector body comprises a threaded portion such that the proximal end engages with the threaded portion.
[0003] In accordance with an embodiment of the present invention, the proximal end and the distal end are hollow ends such that the proximal end and the distal end facilitate the optical fiber to pass through the integrated metallic sealing unit. In particular, the proximal and distal ends (216, 218) comprising first and second diameters, respectively, such that the first diameter is greater than the second diameter.
[0004] In accordance with an embodiment of the present invention, the optical fiber connector further comprises a cable holder that encapsulates the portion of the connector body such that epoxy adheres the cable holder with the portion of the connector body.
[0005] In accordance with an embodiment of the present invention, the optical fiber connector further comprises a cable holder that encapsulates the portion of the connector body such that the integrated metallic sealing unit at least partially encapsulates the cable holder.
[0006] In accordance with an embodiment of the present invention, the cable holder comprises at least two elongated members that facilitate the optical fiber cable.
[0007] In accordance with an embodiment of the present invention, the optical fiber cable is a flat cable having the optical fiber and at least one strength member inside the cable jacket.
[0008] In accordance with an embodiment of the present invention, the connector body receives at least one optical fiber to connect with the ferrule. [0009] In accordance with an embodiment of the present invention, at least one strength member and the cable jacket are received by a portion of the cable holder and restricted to enter inside the connector body.
[0010] In accordance with an embodiment of the present invention, the optical fiber connector comprises a heat shrink tube that covers the integrated metallic sealing unit and a flexible boot that covers the heat shrink tube where the flexible boot prevents tearing of the cable jacket and at least one strength member. The integrated metallic sealing unit is made up of a metal such that the metal is an aluminum.
[0011] In accordance with an embodiment of the present invention, the optical fiber connector is made up of a hardened plastic material such that the hardened plastic material comprising one of, polycarbonate (PC), acrylonitrile butadiene styrene (ABS), polypropylene (PP), nylon plastic (PA), and glass-filled polymer.
[0012] The foregoing objectives of the present invention are attained by providing an optical fiber connector with an integrated sealing screw and crimp band.
DESCRIPTION OF THE DRAWINGS
[0013] So that the manner in which the above-recited features of the present invention is understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.
[0014] The invention herein will be better understood from the following description with reference to the drawings, in which: [0015] Fig. 1 is a pictorial snapshot illustrating a side sectional view of an optical fiber connector in accordance with an embodiment of the present invention;
[0016] Fig. 2 is a pictorial snapshot illustrating an un-assembled side view of the optical fiber connector in accordance with an embodiment of the present invention;
[0017] Fig. 3 is a pictorial snapshot illustrating a side view of a cable holder of the optical fiber connector in accordance with an embodiment of the present invention;
[0018] Fig. 4 is a pictorial snapshot illustrating a perspective view of the cable holder that holds an optical fiber cable in accordance with an embodiment of the present invention;
[0019] Fig. 5 is a pictorial snapshot illustrating a side view of the integrated metallic sealing unit in accordance with an embodiment of the present invention;
[0020] Fig. 6 is a pictorial snapshot illustrating a perspective view of the optical fiber connector when the integrated metallic sealing unit engages with a connector body and covers the cable holder in accordance with an embodiment of the present invention;
[0021] Fig. 7 is a pictorial snapshot illustrating a zoomed view of section A-A of FIG. 6 in accordance with an embodiment of the present invention;
[0022] Fig. 8 is a pictorial snapshot illustrating a side view of the optical fiber connector when the integrated metallic sealing unit is crimped to hold the optical fiber cable in accordance with an embodiment of the present invention;
[0023] Fig. 9 is a pictorial snapshot illustrating a zoomed view of section B-B of FIG. 8 in accordance with an embodiment of the present invention;
[0024] Fig. 10 is a pictorial snapshot illustrating a side view of a strip in accordance with an embodiment of the present invention; [0025] Fig. 11 is a pictorial snapshot illustrating an exploded view of the optical fiber connector in accordance with an embodiment of the present invention;
[0026] Fig. 12 is a pictorial snapshot illustrating a collapsed view of the optical fiber connector in accordance with an embodiment of the present invention.
[0027] The optical fiber illustrated in the accompanying drawings, which like reference letters indicate corresponding parts in the various figures. It should be noted that the accompanying figure is intended to present illustrations of exemplary embodiments of the present invention. This figure is not intended to limit the scope of the present invention. It should also be noted that the accompanying figure is not necessarily drawn to scale.
DETAILED DESCRIPTION OF THE INVENTION
[0028] In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the embodiment of the invention as illustrative or exemplary embodiments of the invention, specific embodiments in which the invention may be practised are described in sufficient detail to enable those skilled in the art to practice the disclosed embodiments. However, it will be obvious to a person skilled in the art that the embodiments of the invention may be practised with or without these specific details. In other instances, well-known methods, procedures and components have not been described in detail so as not to unnecessarily obscure aspects of the embodiments of the invention.
[0029] The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims and equivalents thereof. The terms “comprising,” “including,” “having,” and the like are synonymous and are used inclusively, in an open-ended fashion, and do not exclude additional elements, features, acts, operations, and so forth. Also, the term “or” is used in its inclusive sense (and not in its exclusive sense) so that when used, for example, to connect a list of elements, the term “or” means one, some, or all of the elements in the list. References within the specification to “one embodiment,” “an embodiment,” “embodiments,” or “one or more embodiments” are intended to indicate that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention.
[0030] Although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are generally only used to distinguish one element from another and do not denote any order, ranking, quantity, or importance, but rather are used to distinguish one element from another. Further, the terms "a" and "an" herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced items.
[0031] The conditional language used herein, such as, among others, "can," "may," "might," "may," “e.g.,” and the like, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments include, while other embodiments do not include, certain features, elements and/or steps.
[0032] Disjunctive language such as the phrase “at least one of X, Y, Z,” unless specifically stated otherwise, is otherwise understood with the context as used in general to present that an item, term, etc., may be either X, Y, or Z, or any combination thereof (e.g., X, Y, and/or Z). Thus, such disjunctive language is not generally intended to, and should not, imply that certain embodiments require at least one of X, at least one of Y, or at least one of Z to each be present.
[0033] The following brief definition of terms shall apply throughout the present invention:
[0034] The term “optical fiber” as used herein refers to a light guide that provides highspeed data transmission. The optical fiber has one or more glass core regions and a glass cladding region. The light moving through the glass core regions of the optical fiber relies upon the principle of total internal reflection, where the glass core regions have a higher refractive index (n1 ) than the refractive index (n2) of the glass cladding region of the optical fiber.
[0035] The terms “crimp”, “crimping”, or “crimped” as used herein refers to a process in which one end of a metallic element is pressed with the help of a tool such that an optical fiber cable is held by a crimp band more tightly.
[0036] The term “core region” as used herein refers to the innermost cylindrical structure present in the centre of the optical fiber, that is configured to guide the light rays inside the optical fiber.
[0037] The term “cladding” as used herein refers to one or more layered structure covering the core of an optical fiber from the outside, that is configured to possess a lower refractive index than the refractive index of the core to facilitate total internal reflection of light rays inside the optical fiber. Further, the cladding of the optical fiber may include an inner cladding layer coupled to the outer surface of the core of the optical fiber and an outer cladding layer coupled to the inner cladding from the outside. [0038] The term “optical fiber cable” as used herein refers to a cable that encloses one or more optical fibers and accordingly, the optical fiber cable is referred to as a single-fiber cable or multi-fiber cable. For example, the optical fiber cable enclosing only one optical fiber, then the optical fiber cable is a single-fiber cable and the optical fiber cable enclosing multiple optical fibers, then the optical fiber cable is a multi-fiber cable.
[0039] The term “heat shrink tube” refers to a flexible tube that is used for sealing. The heat shrink tube slides over a cable termination portion and with the help of hot air, such that the heat shrink tube gets shrunk to hold the cable termination portion and thereby providing sealing.
[0040] Fig. 1 is a pictorial snapshot illustrating a side sectional view of an optical fiber connector in accordance with an embodiment of the present invention. The optical fiber connector 100 (hereinafter referred to and designated as “the connector 100”) may be adapted to terminate an optical fiber cable 102 i.e., a connectorized fiber cable. The connector 100 may bear a load that may be in a range of 40 Kilograms (Kg) to 65 Kg in a straight pulling force test. Further, the connector 100 may have a single component that may act as a sealing screw and a crimp band, simultaneously, for example the connector 100 may have a single component i.e., an integrated metallic sealing unit 206 (as shown later in FIG. 2 and FIG. 5). The connector 100 may be applicable to a flat cable assembly. In other words, the connector 100 may be adapted to terminate a flat optical fiber cable.
[0041] Specifically, the connector 100 may be applicable to the flat cable assembly by using a cable holder unit. The connector 100 may be one of, a SC connector and a LC connector. [0042] In accordance with an embodiment of the present invention, to facilitate the straight pulling force test, the optical fiber cable 102 may be fixed in a manner that one end (connector end) of the optical fiber cable 102 may be gripped at one side of a test apparatus and other end of the optical fiber cable 102 may be gripped at other side of the apparatus. The test apparatus may facilitate applying a pulling force at both ends of the optical fiber cable 102. Particularly, the test apparatus may facilitate the pulling force in straight reverse direction. Moreover, the test apparatus may facilitate the gradual increase of the pulling force until a connection between the connector 100 and the optical fiber cable 102 gets broken. Further, the test apparatus may measure a force value when the connection between the connector 100 and the optical fiber cable 102 gets broken such that the force value is a result of the straight pulling force test. As per the straight pulling force test, higher force value indicates high load bearing capacity of the connector 100.
[0043] In accordance with an embodiment of the present invention, the connector 100 may be made up of a material including, but not limited to, hardened plastic material. The hardened plastic material may include one of, polycarbonate (PC), acrylonitrile butadiene styrene (ABS), polypropylene (PP), nylon plastic (PA), and glass-filled polymer. Aspects of the present invention are intended to include and/or otherwise cover any type of known and later developed materials for the connector 100, without deviating from the scope of the present invention.
[0044] In accordance with an embodiment of the present invention, the connector 100 may be used for a flat cable i.e., the optical fiber cable 102 may be the flat cable. In particular, the flat cable may have at least one optical fiber i.e., an optical fiber 103 and at least one strength member inside a cable jacket of the optical fiber cable 102.
[0045] The connector 100 may be used for a round cable i.e., the optical fiber cable 102 may be the round cable. Further, the optical fiber cable 102 may have a diameter that may be in a range of 4 millimeters (mm) to 9 mm. Preferably, the connector 100 may be used for the optical fiber cable 102 having the diameter that may be 4.2 mm, 4.8 mm, 5.5 mm, 8 mm, and 8.2 mm. Therefore, the connector 100 may be advantageously compatible with the optical fiber cable with different diameters.
[0046] In accordance with an embodiment of the present invention, the connector 100 may have a first end 104 and a second end 106. Further, the connector 100 may have a connector assembly 108 and a connector body 110. The connector assembly 108 may have a ferrule 112.
[0047] In accordance with an embodiment of the present invention, the connector assembly 108 may be disposed of at the first end 104. In particular, the connector assembly 108 may be adapted to house the ferrule 112 and may have a channel (not shown). The channel may be adapted to house the ferrule 112 of the connector assembly 108. The ferrule 112 may be coupled to the connector assembly 108. Moreover, the ferrule 112 may be encapsulated or arranged within the connector assembly 108. Further, the connector assembly 108 may house the ferrule 112. The ferrule 112 may have a hole such that the hole receives the optical fiber 103 of the optical fiber cable 102. Specifically, the hole may be adapted to receive the optical fiber 103 to establish an optical path between the optical fiber 103 and the ferrule 112. [0048] In accordance with an embodiment of the present invention, the connector body 110 may be coupled to the connector assembly 108 and the ferrule 112. The connector body 110 may have a third end 114, a fourth end 116, a threaded portion 118, and an elongated slot 120. The third end 114 of the connector body 110 may be disposed near to the first end 104 of the connector 100 and the fourth end 116 of the connector body 110 may be disposed near to the second end 106 of the connector 100. The connector body 110 may hold the connector assembly 108 and the ferrule 112. The connector body 110 may have a corresponding cavity that may receive the connector assembly 108 and the ferrule 112 such that the connector assembly 108 and the ferrule 112 are recessed inside the connector body 110. Particularly, the third end 114 of the connector body 110 may be adapted to hold the connector assembly 108 and the ferrule 112. Further, the third end 114 of the connector body 110 may partially retain the connector assembly 108. The threaded portion 118 may be disposed at the fourth end 116 of the connector body 110. The elongated slot 120 may extend within the connector body 110. Furthermore, the elongated slot 120 may extend from a middle portion of the connector body 110 to the fourth end 116 of the connector body 110.
[0049] The connector body 110 may be adapted to receive at least one optical fiber i.e., the optical fiber 103 of the optical fiber cable 102. In particular, the connector body 110 may be adapted to receive at least one optical fiber i.e., the optical fiber 103 of the optical fiber cable 102 to connect with the ferrule 112. Further, the connector body 110 may be adapted to receive at least one optical fiber i.e., the optical fiber 103 of the optical fiber cable 102 from the fourth end 116. Specifically, the connector body 110 may receive the at least one optical fiber i.e., the optical fiber 103 of the optical fiber cable 102 from the fourth end 116 to facilitate the connection i.e., between the optical fiber 103 and the ferrule 112, at the third end 114 of the connector body 110.
[0050] In accordance with an embodiment of the present invention, the connector body 110 may receive at least one optical fiber i.e., the optical fiber 103 such that the optical fiber 103 is inserted in the elongated slot 120 of the connector body 110 to receive the at least one optical fiber i.e., the optical fiber 103 through the elongated slot 120. In particular, the connector body 110 may be adapted to receive the at least one optical fiber i.e., the optical fiber 103 through the fourth end 116 of the connector body 110 such that the at least one optical fiber i.e., the optical fiber 103 enters the connector body 110 through the elongated slot 120. The connector body 110 may facilitate entrance of at least one optical fiber i.e., the optical fiber 103 and may not facilitate entrance of the cable jacket of the optical fiber cable 102. Further, the optical fiber cable 102 may enter in the connector 100 till the fourth end 116 of the connector body 110 and beyond the fourth end 116 of the connector body 110, only the at least one optical fiber i.e., the optical fiber 103 may enter in the connector body 110 to establish the optical connection with the ferrule 112.
[0051] In accordance with an embodiment of the present invention, only the at least one optical fiber i.e., the optical fiber 103 may enter in the connector body 110 and the cable jacket of the optical fiber cable 102 may remain outside the connector body 110 i.e., the cable jacket of the optical fiber cable 102 may retain by the fourth end 116 of the connector body 110. The elongated slot 120 of the connector body 110 may be closed from the fourth end 116. Specifically, the elongated slot 120 of the connector body 1 10 may be closed from the fourth end 116 by way of a strip 1000 (as shown later in FIG. 10).
[0052] The elongated slot 120 of the connector body 110 may be closed from the fourth end 116 by way of the strip 1000 upon insertion of at least one optical fiber i.e., the optical fiber 103. The connector body 110 may facilitate the at least one optical fiber i.e., the optical fiber 103 to enter in the elongated slot 120 such that at least one strength member of the optical fiber cable 102 is turned backwards i.e., away the connector body 110. In other words, at least one strength member may not enter into the connector body 110. Therefore, only the optical fiber 103 may be entered in the connector body 110 and at least one strength member may not enter into the connector body 110. To facilitate entrance of the optical fiber 103 in the connector body 110, a portion of the optical fiber cable 102 may be profiled i.e., the cable jacket of the optical fiber cable 102 may be removed from that portion of the optical fiber cable 102. The cable jacket of the optical fiber cable 102, upon removal from the portion of the optical fiber cable 102, may facilitate exposure to at least one optical fiber i.e., the optical fiber 103 and the at least one strength member.
[0053] Fig. 2 is a pictorial snapshot illustrating an un-assembled side view of the optical fiber connector in accordance with an embodiment of the present invention. The connector 100 may further have an outer housing 202, a cable holder 204, and an integrated metallic sealing unit 206.
[0054] In accordance with an embodiment of the present invention, the outer housing 202 may have a fifth end 208, a sixth end 210, a pair of extended portions 212a, 212b (hereinafter collectively referred to and designated as “the extended portions 212”), and a stepped portion 214. The outer housing 202 may be disposed over the connector body 110. Particularly, the outer housing 202 may be adapted to partially cover the connector body 110 such that a portion i.e., the threaded portion 118 of the connector body 110 extends outside the outer housing 202. The fifth end 208 of the outer housing 202 may be disposed near to or over the third end 114 of the connector body 110 while the outer housing 202 partially covers the connector body 110. The sixth end 210 of the outer housing 202 may be disposed near to or over the fourth end 116 of the connector body 110 while the outer housing 202 partially covers the connector body 110. The extended portions 212 may be disposed of at the fifth end 208 of the outer housing 202 and may facilitate the connector 100 to be coupled to a mating adapter such that insertion and locking of the extended portions 212 facilitates coupling of the connector 100 with the mating adapter. The stepped portion 214 may be disposed of opposite to the extended portions 212. Further, the stepped portion 214 may be disposed of at the sixth end 210 of the outer housing 202. The outer housing 202 when partially covers the connector body 110, the portion of the connector body 110 may extend outside from the stepped portion 214 of the outer housing 202.
[0055] The cable holder 204 may be coupled to the connector body 110. In particular, the cable holder 204 may be coupled to the fourth end 116 of the connector body 110 and may be disposed at the fourth end 116 of the connector body 110. Moreover, the cable holder 204 may be adapted to encapsulate a portion of the connector body 110. Further, the cable holder 204 may be adapted to encapsulate a portion that may be disposed at the fourth end 116 of the connector body 110. Furthermore, the cable holder 204 may be adapted to hold the optical fiber cable 102. The cable holder 204 may be provided or filled with epoxy such that the epoxy adheres the cable holder 204 with the portion of the connector body 110 and the optical fiber cable 102. The epoxy may be a gel type adhesive that may be filled inside the connector 100 to hold the cable holder 204 with respect to the optical fiber cable 102. The epoxy, upon drying, may get hardened such that the epoxy maintains the cable holder 204 at a desired position with respect to the optical fiber cable 102.
[0056] In accordance with an embodiment of the present invention, the cable holder 204 may hold the optical fiber cable 102 such that at least one strength member of the optical fiber cable 102 is turned backwards i.e., away from the connector body 110 and therefore the at least one strength member does not enter into the connector body 110. Therefore, only the optical fiber 103 may be entered in the connector body 110 and at least one strength member may not enter into the connector body 110.
[0057] The integrated metallic sealing unit 206 may be inserted in the outer housing 202 and may be coupled to the connector body 110.
[0058] The integrated metallic sealing unit 206 may have a proximal end 216 disposed near to the fourth end 116 of the connector body 110 and a distal end 218 may be disposed opposite to the proximal end 216 i.e., away from the fourth end 116 of the connector body 110. In particular, the proximal end 216 may engage with the connector body 110 and may engage with the threaded portion 118 of the connector body 110. Moreover, the distal end 218 of the integrated metallic sealing unit 206 may be crimped to tightly hold the cable jacket of the optical fiber cable 102. Further, the proximal and distal ends 216, 218 may be hollow ends such that the proximal and distal ends 216, 218 may facilitate the optical fiber 103 of the optical fiber cable 102 to pass through the integrated metallic sealing unit 206.
[0059] Fig. 3 is a pictorial snapshot illustrating a side view of a cable holder of the optical fiber connector in accordance with an embodiment of the present invention. The cable holder 204 may have a base portion 306, and at least two elongated members 308a, 308b (hereinafter collectively referred to and designated as “the elongated members 308”). Each elongated member of the elongated members 308 may have a teeth like structure 310.
[0060] In accordance with an embodiment of the present invention, the cable holder 204 may be moved or slide over the connector 100 from the second end 106 to the first end 104. Particularly, the cable holder 204 may slide over the connector 100 to partially encapsulate a portion of the connector body 110. Moreover, the cable holder 204 may be adapted to, upon being moved over the connector 100, partially encapsulate the portion of the connector body 110. Further, the cable holder 204 may slide from the fourth end 116 and towards the third end 114 such that the cable holder 204 encapsulates the portion of the connector body 110.
[0061] Each elongated member of the elongated members 308 may extend from the base portion 306. Further, each elongated member of the elongated members 308 may extend from a circumference of the base portion 306 in a direction that may extend along a length of the cable holder 204. The teeth like structure 310 may extend along a length of each elongated member of the elongated members 308.
[0062] In accordance with an embodiment of the present invention, the cable holder 204 may be provided with epoxy i.e., the epoxy may be filled inside the cable holder 204. The epoxy inside the cable holder 204 may facilitate strengthening the position of the cable holder 204 with respect to the connector body 110 and the optical fiber cable 102.
[0063] In accordance with an embodiment of the present invention, the cable holder 204 may have a length that may be in a range of 16 mm to 24 mm. Preferably, the cable holder 204 may have a length that may be 20 mm.
[0064] Fig. 4 is a pictorial snapshot illustrating a perspective view of the cable holder that holds an optical fiber cable in accordance with an embodiment of the present invention. The cable holder 204 may be moved or slide from the second end 106 to the first end 104. In particular, the base portion 306 of the cable holder 204 may slide from the second end 106 to the first end 104 such that the base portion 306 partially encapsulates the portion of the connector body 110. The cable holder 204 may be filled with the epoxy to strengthen the position of the cable holder 204. Moreover, the epoxy may be filled in the base portion 306 of the cable holder 204 such that the positioning of the base portion 306 of the cable holder 204 is strengthened. The cable holder 204 may be adapted to receive the optical fiber cable 102. In other words, the optical fiber cable 102 may be entered into the cable holder 204. Further, a portion of the cable holder 204 may be adapted to receive the optical fiber cable 102 such that the at least one strength member and the cable jacket of the optical fiber cable 102 are restricted to enter the connector body 110.
[0065] In accordance with an embodiment of the present invention, the portion of the cable holder 204 i.e., the elongated members 308 may restrict the at least one strength member and the cable jacket of the optical fiber cable 102 to enter in the connector body 110. The teeth like structure 310 of the cable holder 204 may facilitate grappling of the optical fiber cable 102. In particular, the teeth like structure 310 of the cable holder 204 may facilitate the optical fiber cable 102. Moreover, the teeth like structure 310 of the cable holder 204 may engage with the cable jacket of the optical fiber cable 102 to facilitate the cable holder 204 to grab the optical fiber cable 102. Further, the teeth like structure 310 may be a protrusion that may bite in the cable jacket of the optical fiber cable 102. Therefore, the teeth like structure 310 may facilitate the cable holder 204 to grab the optical fiber cable 102.
[0066] Fig. 5 is a pictorial snapshot illustrating a side view of the integrated metallic sealing unit in accordance with an embodiment of the present invention. The integrated metallic sealing unit 206 may include a skirt portion 502 and a tubular portion 504. In particular, the skirt portion 502 may be disposed at the proximal end 216 of the integrated metallic sealing unit 206. And, the tubular portion 504 may be disposed at the distal end 218 of the integrated metallic sealing unit 206. Moreover, the skirt portion 502 and the tubular portion 504 may be fused or joined together to form an integrated unit i.e., the integrated metallic sealing unit 206. Since, the skirt portion 502 and the tubular portion 504 are integrated, therefore, the integrated metallic sealing unit 206 eliminates the need for requirement of two different components. Since, the skirt portion 502 and the tubular portion 504 are integrated, therefore, the integrated metallic sealing unit 206 may advantageously impart strength to the connector 100.
[0067] Further, the integration of the skirt portion 502 and the tubular portion 504 may advantageously increase strength of the connector 100. And, integration of the skirt portion 502 and the tubular portion 504 may facilitate the connector 100 to bear the load that may be in the range of 40 Kilograms to 65 Kilograms in the straight pulling test. The skirt portion 502 may have a diameter that may be greater than a diameter of the tubular portion 504.
[0068] The integrated metallic sealing unit 206 may be coupled to the connector body 110. Particularly, the skirt portion 502 of the integrated metallic sealing unit 206 may be coupled to the fourth end 116 of the connector body 110. The integrated metallic sealing unit 206 may be adapted to receive the optical fiber cable 102. Further, the integrated metallic sealing unit 206 may be adapted to receive the optical fiber cable 102 from the tubular portion 504 of the integrated metallic sealing unit 206.
[0069] In accordance with an embodiment of the present invention, the integrated metallic sealing unit 206 may have a length that may be in a range of 27 mm to 33 mm. Preferably, the integrated metallic sealing unit 206 may have the length that may be 30 mm.
[0070] In accordance with an embodiment of the present invention, the proximal end 216 may have a first diameter and the distal end 218 may have a second diameter. In other words, the proximal and distal ends 216, 218 may have first and second diameters, respectively. The first diameter may be greater than the second diameter.
[0071] In accordance with an embodiment of the present invention, the integrated metallic sealing unit 206 may be made up of a material including, but not limited to, a metal such as aluminum. Aspects of the present invention are intended to include and/or otherwise cover any type of known and later developed materials for the integrated metallic sealing unit 206, without deviating from the scope of the present invention.
[0072] In accordance with an embodiment of the present invention, the tubular portion 504 of the integrated metallic sealing unit 206 may be pressed. Particularly, the tubular portion 504 of the integrated metallic sealing unit 206 may be pressed to facilitate adequate gripping of the optical fiber cable 102.
[0073] Fig. 6 is a pictorial snapshot illustrating a perspective view of the optical fiber connector when the integrated metallic sealing unit engages with a connector body and covers the cable holder in accordance with an embodiment of the present invention. The optical fiber cable 102 may be passed through the integrated metallic sealing unit 206 from the distal end 218 to the proximal end 216. Since, the proximal end 216 and the distal end 218 are the hollow ends, therefore, the proximal end 216 and the distal end 218 facilitate the optical fiber cable 102 to enter into the integrated metallic sealing unit 206. Particularly, the optical fiber cable 102 may be firstly passed through the tubular portion 504 and then through the skirt portion 502. Upon passing of the optical fiber cable 102 through the integrated metallic sealing unit 206, the integrated metallic sealing unit 206 is moved/slide from the second end 106 and towards the first end 104.
[0074] Fig. 7 is a pictorial snapshot illustrating a zoomed view of section A-A of FIG. 6 in accordance with an embodiment of the present invention. In particular, the integrated metallic sealing unit 206 may slide towards the first end 104 to partially cover the cable holder 204. Moreover, the integrated metallic sealing unit 206 may at least partially encapsulate the cable holder 204. The integrated metallic sealing unit 206 may slide to partially cover the cable holder 204 such that the integrated metallic sealing unit 206 abuts with the connector body 110. The integrated metallic sealing unit 206 may have an internal threaded portion (not shown). Further, the internal threaded portion may be disposed on an inner side of the integrated metallic sealing unit 206. Furthermore, the internal threaded portion may be disposed on the inner side of the skirt portion 502. The integrated metallic sealing unit 206, upon being moved towards the first end 104 from the second end 106, engages with the connector body 110 such that the internal threaded portion meshes with the threaded portion 118 of the connector body 110.
[0075] In accordance with an embodiment of the present invention, the integrated metallic sealing unit 206 may be tightened over the connector body 110. Particularly, the skirt portion 502 may be tightened over the fourth end 116 of the connector body 110 to facilitate coupling of the integrated metallic sealing unit 206 with the connector body 110. The internal threaded portion of the integrated metallic sealing unit 206 may be tightened over the threaded portion 118 of the connector body 110 to facilitate coupling of the integrated metallic sealing unit 206 with the connector body 110.
[0076] Fig. 8 is a pictorial snapshot illustrating a side view of the optical fiber connector when the integrated metallic sealing unit is crimped to hold the optical fiber cable in accordance with an embodiment of the present invention. The integrated metallic sealing unit 206 may be crimped to tightly hold the optical fiber cable 102. In particular, the distal end 218 of the integrated metallic sealing unit 206 may be crimped to tightly hold the cable jacket of the optical fiber cable 102. Prior to the crimping, the optical fiber cable 102 may enter in the integrated metallic sealing unit 206. Moreover, prior to the crimping, the optical fiber cable 102 may enter from the distal end 218 of the integrated metallic sealing unit 206 such that the optical fiber cable 102 enters the tubular portion 504. Upon entering of the optical fiber cable 102 in the integrated metallic sealing unit 206, the distal end 218 of the integrated metallic sealing unit 206 may be crimped. The optical fiber cable 102 may enter the integrated metallic sealing unit 206 and the at least one strength member of the optical fiber cable 102 may be turned backward such that the at least one strength member comes out from the integrated metallic sealing unit 206. Further, at least one strength member of the optical fiber cable 102 may come out from the distal end 218 of the integrated metallic sealing unit 206. In other words, at least one strength member of the optical fiber cable 102 may come out from the tubular portion 504 of the integrated metallic sealing unit 206.
[0077] Fig. 9 is a pictorial snapshot illustrating a zoomed view of section B-B of FIG. 8 in accordance with an embodiment of the present invention. The heat shrink tube 902 may facilitate environmental sealing of the distal end 218 of the integrated metallic sealing unit 206. In particular, to facilitate environmental sealing of the distal end 218 of the integrated metallic sealing unit 206, the heat shrink tube 902 may be positioned over the integrated metallic sealing unit 206. Moreover, to facilitate environmental sealing of the distal end 218 of the integrated metallic sealing unit 206, the heat shrink tube 902 may cover the integrated metallic sealing unit 206. The heat shrink tube 902 may be adapted to cover the integrated metallic sealing unit 206. Further, the heat shrink tube 902 may be adapted to cover an end of the tubular portion 504 of the integrated metallic sealing unit 206. To facilitate environmental sealing, hot air may be supplied to the shrink tube 902 such that the shrink tube 902 may shrink. Furthermore, the hot air may be supplied to the shrink tube 902 such that the shrink tube 902 may shrink to provide sealing between the integrated metallic sealing unit 206 and the cable holder 204. The hot air may facilitate melting of the shrink tube 902 such that the shrink tube 902 facilitates sealing between the integrated metallic sealing unit 206 and the cable holder 204.
[0078] Fig. 10 is a pictorial snapshot illustrating a side view of a strip in accordance with an embodiment of the present invention. The strip 1000 may have a broad end 1002 and a narrow end 1004. The strip 1000 may extend between the broad end 1002 and the narrow end 1004. In particular, the strip 1000 may have a length that may be equal to the distance between the broad end 1002 and the narrow end 1004. The narrow end 1004 may be disposed at a side that may be opposite to the broad end 1002. Moreover, the narrow end 1004 may be disposed opposite to the broad end 1002. The strip 1000 may be inserted in the connector body 110. Further, the strip 1000 may be inserted in the connector body 110 such that the strip 1000 closes the elongated slot 120 of the connector body 110. The strip 1000 may be inserted in the connector body 110 to close the elongated slot 120 of the connector body 110 from the fourth end 116 of the connector body 110. Furthermore, the strip 1000 may close the elongated slot 120 from the fourth end 116 of the connector body 110 before applying the cable holder 204.
[0079] In accordance with an embodiment of the present invention, the broad end 1002 may facilitate closing the elongated slot 120 from the fourth end 116 of the connector body 110. The elongated slot 120 of the connector body 110 may be closed from the fourth end 116 by way of the strip 1000 upon insertion of at least one optical fiber i.e., the optical fiber 103. Further, the broad end 1002 of the strip 1000 may be adapted to close the elongated slot 120 from the fourth end 116 of the connector body 110 upon insertion of at least one optical fiber i.e., the optical fiber 103.
[0080] In accordance with an embodiment of the present invention, the strip 1000 may be made up of a material including, but not limited to, plastic. Aspects of the present invention are intended to include and/or otherwise cover any type of known and later developed materials for the strip 1000, without deviating from the scope of the present invention. [0081] Fig. 11 is a pictorial snapshot illustrating an exploded view of the optical fiber connector in accordance with an embodiment of the present invention. The connector 100 may further include a flexible boot 1102, a coupling nut 1104, a dust cap 1106, and a tether 1108.
[0082] The flexible boot 1102 may be adapted to partially cover the heat shrink tube 902. The flexible boot 1102 may be adapted to provide a strength to the connector 100. Particularly, the flexible boot 1102 may be adapted to provide a tensile strength to the connector 100.
[0083] The coupling nut 1104 may have threads to couple the connector 100 to the mating adapter. Further, the coupling nut 1104 may be hollow or open from either ends of the coupling nut 1104. The coupling nut 1104 may be made up of a hardened plastic material. The hardened plastic material may include one of, polycarbonate (PC), acrylonitrile butadiene styrene (ABS), polypropylene (PP), nylon plastic (PA), and glass- filled polymer. Aspects of the present invention are intended to include and/or otherwise cover any type of known and later developed materials, without deviating from the scope of the present invention.
[0084] The dust cap 1106 may be coupled to the coupling nut 1104. In particular, the dust cap 1106 may be coupled to the coupling nut 1104 by way of the threads of the coupling nut 1104. Moreover, the dust cap 1106 may be tightened over the threads of the coupling nut 1104. The dust cap 1106 may be adapted to protect the connector 100. Further, the dust cap 1106 may be adapted to protect the connector 100 from debris, dust, dirt, and the like. The dust cap 1106 may be adapted to prevent the debris, dust, dirt, and the like from entering the connector 100. The dust cap 1106 may therefore advantageously prevent damage of the connector from one of the debris, the dust, the dirt, and the like. Furthermore, the dust cap 1106 may be adapted to protect the connector 100 when the connector 100 is not in use. In other words, the dust cap 1106 may be adapted to protect the connector 100 when the connector 100 is stored i.e., the connector 100 is not operational.
[0085] The tether 1108 may be a strip provided with a pair of rings that may be positioned on either ends of the tether 1108. The tether 1108 may be made up of a material including, but not limited to, plastic. Aspects of the present invention are intended to include and/or otherwise cover any type of known and later developed material for the tether 1108, without deviating from the scope of the present invention.
[0086] Fig. 12 is a pictorial snapshot illustrating a collapsed view of the optical fiber connector in accordance with an embodiment of the present invention. Specifically, Fig. 12 illustrates an assembled view of the optical fiber connector 100. To assemble the connector 100, the flexible boot 1102 may be positioned over the heat shrink tube 902. The flexible boot 1102 may be disposed at the second end 106 of the connector 100. Particularly, the flexible boot 1102 may be positioned over the heat shrink tube 902 in such a way that the heat shrink tube 902 extends beyond the flexible boot 1102. The coupling nut 1104 may be disposed over the outer housing 202. The dust cap 1106 may be disposed of at the first end 104 of the connector 100. Further, the dust cap 1106 may be disposed at the first end 104 of the connector 100 such that the dust cap 1106 abuts the coupling nut 1104. The tether 1108 may be adapted to tie or fix the dust cap 1106 to the connector 100. In other words, the dust cap 1106 may be coupled to the connector 100 by way of the tether 1108. [0087] In accordance with an embodiment of the present disclosure, an optical fiber connector 100 includes a connector assembly 108 comprising a ferrule 112 arranged within the connector assembly 108 such that the ferrule 112 is provided with a hole that receives an optical fiber 103 of an optical fiber cable 102 to establish an optical path between the optical fiber 103 and the ferrule 112, and the optical fiber cable 102 is a flat cable having an optical fiber 103 and at least one strength member inside the cable jacket, a connector body 110 at least partially retaining the connector assembly 108, an outer housing 202 at least partially covering the connector body 110 such that a portion of the connector body 110 extends outside the outer housing 202, a cable holder 204 that encapsulates the portion of the connector body 110 such that epoxy adheres the cable holder 204 with the portion of connector body 110, wherein the at least one strength member and the cable jacket are received by a portion of the cable holder 204 and does not enter inside the connector body 110; and an integrated metallic sealing unit 206 having a proximal end 216 and a distal end 218, and the proximal end 216 engages with the connector body 110 and the distal end 218 holds a cable jacket of the optical fiber cable 102.
[0088]
[0089] Advantageously, the connector 100 may facilitate connecting optical fibers of two different optical fiber cables in a cost-effective way. The connector 100 may advantageously facilitate the termination of the optical fiber 103 of the optical fiber cable 102 in a cost-effective way. The connector 100 may facilitate the bearing load that may be in a range between 40 Kilograms to 60 Kilograms in the straight pulling test. Therefore, the connector 100 may advantageously bear a range of load without failure. Further, the connector 100 may bear the range of load while being pulled from the optical fiber cable 102 and keeping the connector 100 fixed, or vice-versa. The connector 100 may facilitate the use of a round optical fiber cable connector for a flat optical fiber cable. The connector 100 may employ the integrated metallic sealing unit 206 that may be a single/integrated unit and thereby may eliminate the requirement of two different components. The integrated metallic sealing unit 206 may provide robustness to the connector 100. Since, the integrated metallic sealing unit 206 is a single unit that may be crimped, therefore, the integrated metallic sealing unit 206 may provide strength to the connector 100. The foregoing descriptions of specific embodiments of the present technology have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the present technology to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the present technology and its practical application, to thereby enable others skilled in the art to best utilize the present technology and various embodiments with various modifications as are suited to the particular use contemplated. It is understood that various omissions and substitutions of equivalents are contemplated as circumstance may suggest or render expedient, but such are intended to cover the application or implementation without departing from the spirit or scope of the claims of the present technology.
[0090] In a case that no conflict occurs, the embodiments in the present invention and the features in the embodiments may be mutually combined. The foregoing descriptions are merely specific implementations of the present invention, but are not intended to limit the protection scope of the present invention. Any variation or replacement readily figured out by a person skilled in the art within the technical scope disclosed in the present invention shall fall within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

Claims
We Claim:
1 . An optical fiber connector (100) comprising: a connector assembly (108) comprising: a ferrule (112) arranged within the connector assembly (108) such that the ferrule (112) is provided with a hole that receives an optical fiber (103) of an optical fiber cable (102) to establish an optical path between the optical fiber (103) and the ferrule (112); a connector body (110) at least partially retaining the connector assembly (108); an outer housing (202) at least partially covering the connector body (110) such that a portion of the connector body (110) extends outside the outer housing (202); and an integrated metallic sealing unit (206) having a proximal end (216) and a distal end (218), where the proximal end (216) engages with the connector body (110) and the distal end (218) is crimped to hold a cable jacket of the optical fiber cable (102), where the optical fiber connector (100) bears a load that is in a range of 40 Kilograms (Kg) to 65 Kg in a straight pulling force test.
2. The optical fiber connector (100) of claim 1 , wherein the connector body (110) comprising a threaded portion (118) such that the proximal end (216) engages with the threaded portion (118).
3. The optical fiber connector (100) of claim 1 , wherein the proximal end (216) and the distal end (218) are hollow ends such that the proximal end (216) and the distal end (218) facilitate the optical fiber (103) to pass through the integrated metallic sealing unit (206).
4. The optical fiber connector (100) of claim 1 , wherein the proximal and distal ends (216, 218) comprising first and second diameters, respectively, such that the first diameter is greater than the second diameter.
5. The optical fiber connector (100) of claim 1 , wherein the optical fiber connector (100) further comprising a cable holder (204) that encapsulates the portion of the connector body (110) such that epoxy adheres the cable holder (204) with the portion of connector body (110).
6. The optical fiber connector (100) of claim 1 , wherein the optical fiber connector (100) further comprising a cable holder (204) that encapsulates the portion of the connector body (110) such that the integrated metallic sealing unit (206) at least partially encapsulates the cable holder (204).
7. The optical fiber connector (100) of claims 5 and 6, where the cable holder (204) comprising at least two elongated members (208a, 208b) that facilitates to grab the optical fiber cable (102).
8. The optical fiber connector (100) of claims 5 and 6, wherein the optical fiber cable (102) is a flat cable having the optical fiber (103) and at least one strength member inside the cable jacket.
9. The optical fiber connector (100) of claim 8, wherein the connector body (110) receives the at least one optical fiber (103) to connect with the ferrule (112).
10. The optical fiber connector (100) of claim 8, wherein the at least one strength member and the cable jacket are received by a portion of the cable holder (204) and restricted to enter inside the connector body (110).
11. The optical fiber connector (100) of claim 8, wherein the optical fiber connector (100) further comprising: a heat shrink tube (902) that covers the integrated metallic sealing unit (206); and a flexible boot (1102) that covers the heat shrink tube (902), where the flexible boot (1102) prevents tearing of the cable jacket and the at least one strength member.
12. The optical fiber connector (100) of claim 1 , wherein the optical fiber connector (100) is made up of a hardened plastic material such that the hardened plastic material comprising one of, polycarbonate (PC), acrylonitrile butadiene styrene (ABS), polypropylene (PP), nylon plastic (PA), and glass-filled polymer.
13. The optical fiber connector (100) of claim 1 , wherein the integrated metallic sealing unit (206) is made up of a metal such that the metal is an aluminum.
14. An optical fiber connector (100) comprising: a connector assembly (108) comprising: a ferrule (112) arranged within the connector assembly (108) such that the ferrule (112) is provided with a hole that receives an optical fiber (103) of an optical fiber cable (102) to establish an optical path between the optical fiber (103) and the ferrule (112), wherein the optical fiber cable (102) is a flat cable having an optical fiber (103) and at least one strength member inside the cable jacket; a connector body (110) at least partially retaining the connector assembly (108); an outer housing (202) at least partially covering the connector body (110) such that a portion of the connector body (110) extends outside the outer housing (202); a cable holder (204) that encapsulates the portion of the connector body (110) such that epoxy adheres the cable holder (204) with the portion of connector body (110), wherein the at least one strength member and the cable jacket are received by a portion of the cable holder (204) and does not enter inside the connector body (110); and an integrated metallic sealing unit (206) having a proximal end (216) and a distal end (218), wherein the proximal end (216) engages with the connector body (110) and the distal end (218) holds a cable jacket of the optical fiber cable (102).
15. The optical fiber connector (100) of claim 14, wherein the optical fiber connector (100) can withstand 40 Kilograms (Kg) to 65 Kg when applied on the optical fiber cable (102) along its axis.
16. The optical fiber connector (100) of claim 14, where the proximal end (216) and the distal end (218) are hollow ends such that the proximal end (216) and the distal end (218) facilitate the optical fiber (103) to pass through the integrated metallic sealing unit (206), where the proximal and distal ends (216, 218) comprising first and second diameters, respectively, such that the first diameter is greater than the second diameter.
17. The optical fiber connector (100) of claim 14, further comprising a cable holder
(204) that encapsulates the portion of the connector body (110) such that the integrated metallic sealing unit (206) at least partially encapsulates the cable holder (204).
18. The optical fiber connector (100) of claims 14, where the cable holder (204) comprising at least two elongated members (208a, 208b) that facilitates to grab the optical fiber cable (102).
19. The optical fiber connector (100) of claim 14, further comprising: a heat shrink tube (902) that covers the integrated metallic sealing unit (206); and a flexible boot (1102) that covers the heat shrink tube (902), where the flexible boot (1102) prevents tearing of the cable jacket and the at least one strength member.
PCT/IN2024/051842 2023-09-29 2024-09-25 Optical fiber connector with an integrated sealing screw and crimp band Pending WO2025069058A1 (en)

Applications Claiming Priority (2)

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IN202311065682 2023-09-29
IN202311065682 2023-09-29

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20180031774A1 (en) * 2013-08-24 2018-02-01 CommScope Connectivity Belgium BVBA Ruggedized fiber optic connectors and connection systems
JP2022531747A (en) * 2018-08-08 2022-07-11 センコー アドバンスド コンポーネンツ インコーポレイテッド Retaining assembly for fixing POF fibers in the connector

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20180031774A1 (en) * 2013-08-24 2018-02-01 CommScope Connectivity Belgium BVBA Ruggedized fiber optic connectors and connection systems
JP2022531747A (en) * 2018-08-08 2022-07-11 センコー アドバンスド コンポーネンツ インコーポレイテッド Retaining assembly for fixing POF fibers in the connector

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