WO2025063291A1 - Polyoxyalkylene polymer, method for producing polyoxyalkylene polymer, and curable composition - Google Patents
Polyoxyalkylene polymer, method for producing polyoxyalkylene polymer, and curable composition Download PDFInfo
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- WO2025063291A1 WO2025063291A1 PCT/JP2024/033724 JP2024033724W WO2025063291A1 WO 2025063291 A1 WO2025063291 A1 WO 2025063291A1 JP 2024033724 W JP2024033724 W JP 2024033724W WO 2025063291 A1 WO2025063291 A1 WO 2025063291A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/336—Polymers modified by chemical after-treatment with organic compounds containing silicon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
Definitions
- the present invention relates to a polyoxyalkylene polymer, a method for producing the polyoxyalkylene polymer, a curable composition containing the polyoxyalkylene polymer, and a cured product of the curable composition.
- Organic polymers having at least one hydrolyzable silyl group in the molecule can be crosslinked by forming siloxane bonds accompanied by hydrolysis of the silyl group due to moisture or the like, even at room temperature.
- Polyoxyalkylene polymers having hydrolyzable silyl groups are widely used as such organic polymers. It is known that organic polymers having hydrolyzable silyl groups have the property of giving rubber-like cured products through such crosslinking reactions.
- the organic polymer having a hydrolyzable silyl group is produced, for example, by subjecting an organic polymer having an allyl group at its terminal to a hydrosilylation reaction with a hydrosilane compound that provides a hydrolyzable silyl group.
- Karstedt's catalyst platinum divinyldisiloxane complex
- the present invention therefore aims to provide a polyoxyalkylene polymer having a hydrolyzable silyl group that gives a curable composition with good curability, a method for producing the polyoxyalkylene polymer, a curable composition containing the polyoxyalkylene polymer, and a cured product of the curable composition.
- the present inventors have conducted intensive studies to solve the above-mentioned problems, and as a result have found that in a polyoxyalkylene polymer having a hydrolyzable silyl group and a number average molecular weight of more than 3,000, the above problems can be solved by adjusting (N a1 +N a2 )/N t, which is the ratio of the total of the number N a1 of hydrolyzable silyl groups (a1) and the number N a2 of hydrolyzable silyl groups (a2) to the total N t of the number of hydrolyzable silyl groups (a1) of a specific structure, the number of hydrolyzable silyl groups (a2) of a specific structure, the number of 1 - propenyl groups, the number of propyl groups, and the number of allyl groups , to 0.60 or more and 1.00 or less, and adjusting N a2 /N t , which is the ratio of N a2 to N t , to 0.03
- the present invention provides a polyoxyalkylene polymer having a hydrolyzable silyl group,
- the number average molecular weight of the polyoxyalkylene polymer is more than 3,000
- the polyoxyalkylene polymer is represented by the following formula (1): (1) (In formula (1), R 1 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms, R 2 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms, and a is 0, 1, or 2.) and a hydrolyzable silyl group (a2) having a Si—H group,
- (N a1 +N a2 )/N t is a ratio of the total of the number N a1 of the hydrolyzable silyl groups (a1) and the number N a2 of the hydrolyzable silyl groups (a2) to the total N t of the numbers of the hydrolyzable silyl groups (a1), the hydro
- the present invention provides a polyoxyalkylene polymer having a hydrolyzable silyl group that gives a curable composition with good curability, a method for producing the polyoxyalkylene polymer, a curable composition containing the polyoxyalkylene polymer, and a cured product of the curable composition.
- the polyoxyalkylene polymer has a hydrolyzable silyl group.
- the polyoxyalkylene polymer has a number average molecular weight of more than 3,000.
- the polyoxyalkylene polymer has a hydrolyzable silyl group (a1) represented by the following formula (1) and a hydrolyzable silyl group (a2) having a Si—H group.
- R 1 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms.
- R 2 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms.
- a is 0, 1, or 2.
- (N a1 +N a2 )/N t is a ratio of the total of the number N a1 of the hydrolyzable silyl groups (a1) and the number N a2 of the hydrolyzable silyl groups (a2) to the total N t of the numbers of the hydrolyzable silyl groups (a1), the hydrolyzable silyl groups (a2), the 1 -propenyl groups, the propyl groups, and the allyl groups , and is 0.60 or more and 1.00 or less;
- the ratio of Na2 to Nt , Na2 / Nt is equal to or greater than 0.03 and equal to or less than 1.00.
- Polyoxyalkylene polymers that satisfy the above conditions provide curable compositions with good curability.
- the number average molecular weight of the polyoxyalkylene polymer is more than 3000.
- the number average molecular weight is a polystyrene-equivalent molecular weight measured by gel permeation chromatography (GPC).
- GPC gel permeation chromatography
- a cured product of a polyoxyalkylene polymer having such a molecular weight exhibits high modulus and high tensile strength, and therefore a curable composition containing the polyoxyalkylene polymer can be suitably used as an adhesive, a sealing material, an elastic coating agent, a pressure sensitive adhesive, etc.
- the number average molecular weight of the polyoxyalkylene polymer is preferably 5,000 or more, more preferably 10,000 or more, and even more preferably 20,000 or more.
- the upper limit of the number average molecular weight of the polyoxyalkylene polymer is not particularly limited.
- the number average molecular weight of the polyoxyalkylene polymer may be, for example, 100,000 or less, and preferably 50,000 or less.
- the number average molecular weight of the polyoxyalkylene polymer (A) is preferably from 5,000 to 100,000, more preferably from 10,000 to 100,000, further preferably from 10,000 to 50,000, and particularly preferably from 20,000 to 50,000.
- the number average molecular weight of the polyoxyalkylene polymer is preferably 10,000 or less, more preferably 6,000 or less, and even more preferably 4,000 or less. That is, from the viewpoint of ease of handling of the curable composition, the number average molecular weight of the polyoxyalkylene polymer (A) is preferably more than 3,000 and not more than 10,000, more preferably more than 30,000 and not more than 6,000, and even more preferably more than 3,000 and not more than 4,000.
- the molecular weight distribution (weight average molecular weight Mw/number average molecular weight Mn) of the polyoxyalkylene polymer is not particularly limited, but it is preferable that the molecular weight distribution is narrow. Specifically, the molecular weight distribution is preferably less than 2.0, more preferably 1.6 or less, even more preferably 1.5 or less, even more preferably 1.4 or less, and most preferably 1.3 or less.
- the weight average molecular weight is also measured by GPC.
- the polyoxyalkylene polymer has a polyoxyalkylene skeleton.
- the polyoxyalkylene skeleton is preferably a skeleton composed only of a plurality of oxyalkylene repeating units, or a skeleton composed only of a plurality of oxyalkylene repeating units and units derived from an initiator used in polymerization.
- the number of carbon atoms in the oxyalkylene repeat unit is preferably 2 to 6, more preferably 2 to 4.
- the molecular chain structure of the polyoxyalkylene polymer may be either linear or branched.
- the polyoxyalkylene polymer may contain linear and branched chain molecules.
- Straight-chain molecules are preferred in that the cured product of the curable composition containing the polyoxyalkylene polymer described below has good elongation. Branched chain molecules are preferred in that the strength of a curable composition containing the polyoxyalkylene polymer described below is good.
- the linear molecular structure is formed by ring-opening polymerization of a cyclic ether compound using an initiator having one or two hydroxyl groups in one molecule.
- the branched chain molecular structure is formed by ring-opening polymerization of an alkylene oxide using an initiator having three or more hydroxyl groups in one molecule.
- the polyoxyalkylene polymer skeleton is not particularly limited. Specific preferred examples of the polyoxyalkylene polymer skeleton include a polyoxyethylene skeleton, a polyoxypropylene skeleton, a polyoxybutylene skeleton, a polyoxytetramethylene skeleton, a polyoxyethylene-polyoxypropylene copolymer skeleton, and a polyoxypropylene-polyoxybutylene copolymer skeleton. Of these skeletons, the polyoxypropylene skeleton is preferred.
- the polyoxyalkylene polymer may contain only one type of molecule having a polyoxyalkylene skeleton, or may contain a plurality of types of molecules each having a different type of polyoxyalkylene skeleton.
- the ratio of the mass of oxypropylene repeating units to the mass of the polyoxyalkylene skeleton in the polyoxyalkylene polymer is preferably 50 mass% or more, and more preferably 80 mass% or more.
- the polyoxyalkylene polymer is amorphous, and the viscosity of the polyoxyalkylene polymer tends to be low.
- the polyoxyalkylene skeleton in the polyoxyalkylene polymer can be formed by ring-opening polymerization of a cyclic ether compound in the presence of an initiator using a polymerization catalyst according to a conventionally known method.
- a polyoxyalkylene polymer having a hydroxyl group can be obtained.
- the above-mentioned polyoxyalkylene polymer having a hydrolyzable silyl group can be obtained by the method described later.
- Examples of methods for producing polyoxyalkylene polymers include a polymerization method using an alkali catalyst such as KOH, a polymerization method using a transition metal compound-porphyrin complex catalyst such as a complex obtained by reacting an organoaluminum compound with porphyrin as disclosed in JP-A-61-215623, a polymerization method using a composite metal cyanide complex catalyst as disclosed in JP-B-46-27250, JP-B-59-15336, U.S. Pat. No. 3,278,457, U.S. Pat. No. 3,278,458, U.S. Pat. No. 3,278,459, U.S. Pat. No. 3,427,256, U.S. Pat. No.
- cyclic ether compound examples include ethylene oxide, propylene oxide, butylene oxide, tetramethylene oxide, and tetrahydrofuran.
- cyclic ether compound only one type may be used, or two or more types may be used in combination.
- propylene oxide is particularly preferred since it is easy to obtain an amorphous, low-viscosity polyoxyalkylene polymer.
- the initiator is not particularly limited. Suitable specific examples of initiators include monools such as butanol and propylene glycol monoalkyl ether; glycols such as ethylene glycol, propylene glycol, butanediol, hexamethylene glycol, neopentyl glycol, diethylene glycol, dipropylene glycol, and triethylene glycol; and polyols having three or more hydroxyl groups such as glycerin, trimethylolmethane, trimethylolpropane, pentaerythritol, and sorbitol.
- monools such as butanol and propylene glycol monoalkyl ether
- glycols such as ethylene glycol, propylene glycol, butanediol, hexamethylene glycol, neopentyl glycol, diethylene glycol, dipropylene glycol, and triethylene glycol
- polyols having three or more hydroxyl groups such as
- a hydroxyl-terminated polyoxyalkylene polymer having a number average molecular weight of 300 to 4,000 can be used as the initiator.
- Specific examples of the hydroxyl group-terminated polyoxyalkylene polymer include polyoxypropylene diol, polyoxypropylene triol, polyoxyethylene diol, and polyoxyethylene triol.
- the polyoxyalkylene polymer has a hydrolyzable silyl group (a1) represented by the following formula (1) and a hydrolyzable silyl group (a2) having a Si—H group.
- R 1 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms.
- R 2 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms.
- a is 0, 1, or 2.
- the polyoxyalkylene polymer usually has a plurality of hydrolyzable silyl groups (a1).
- the plurality of hydrolyzable silyl groups (a1) in the polyoxyalkylene polymer may be the same group or two or more different groups.
- the plurality of R 1s when a plurality of R 1s are present, the plurality of R 1s may be the same group or two or more different groups.
- the plurality of R 2 when a plurality of R 2 are present, the plurality of R 2 may be the same group or two or more different groups.
- the hydrolyzable silyl group (a1) and the hydrolyzable silyl group (a2) are introduced into the polyoxyalkylene polymer by a hydrosilylation reaction between the polyoxyalkylene polymer having an allyl group and a hydrosilane compound.
- a hydrosilane compound a compound represented by the following formula (1-1) is used: In formula (1-1), R 1 , R 2 and a are the same as R 1 , R 2 and a in formula (1).
- HSiR 1 a (OR 2 ) 3-a (1-1)
- the hydrosilane compound represented by formula (1-1) gives a hydrolyzable silyl group (a1) represented by formula (1) by a hydrosilylation reaction with an allyl group possessed by a polyoxyalkylene polymer.
- a hydrolyzable silyl group (a2) having a Si—H group is generated.
- the structure of the hydrolyzable silyl group (a2) is not particularly limited.
- An example of the structure of the hydrolyzable silyl group (a2) is a structure represented by the following formula (2).
- R 1 , R 2 and a are the same as R 1 , R 2 and a in formula (1), and n is an integer of 0 or more.
- the upper limit of n is not particularly limited, and n is usually 10 or less.
- the group represented by formula (2) is derived from a hydrosilane compound having a structure represented by formula (3) below, which is produced by condensation of two or more molecules of a hydrosilane compound represented by formula (1-1).
- the group represented by formula (2) is produced by a hydrosilylation reaction between the hydrosilane compound represented by formula (3) and an allyl group in a polyoxyalkylene polymer.
- n is usually 10 or less.
- R 1 , R 2 and a are the same as R 1 , R 2 and a in formula (1), and n is an integer of 0 or more.
- a preferred example of the hydrolyzable silyl group (a2) having a Si—H group is a group represented by the following formula (4):
- the hydrosilane compound (B) is modified into a hydrosilane compound having a plurality of Si—H groups in one molecule by a disproportionation reaction
- the modified hydrosilane compound undergoes a hydrosilylation reaction with an allyl group in the polyoxyalkylene polymer (A) to generate a group represented by the following formula (4).
- R 1 , R 2 and a are the same as R 1 , R 2 and a in formula (1).
- b is 1 or 2.
- a+b is 1 or more and 3 or less.
- the polyoxyalkylene polymer having the hydrolyzable silyl group (a2) having a Si—H group has good curability due to the high reactivity of the Si—H group.
- the polyoxyalkylene polymer having the hydrolyzable silyl group (a1) and the hydrolyzable silyl group (a2) may have one or more of an allyl group, a 1-propenyl group, and a propyl group.
- the allyl group is an unreacted allyl group.
- the 1-propenyl group can be generated by an internal isomerization reaction of the allyl group as a side reaction.
- the propyl group can be generated by a hydrogenation reaction of the allyl group as a side reaction.
- the oxygen atom bonded to the trimethylene group is bonded to any position in the polyoxyalkylene skeleton of the polyoxyalkylene polymer.
- the bonding position of the oxygen atom is not particularly limited, and the oxygen atom may be bonded not only to the terminal of the polyoxyalkylene skeleton, but also to a position other than the terminal of the polyoxyalkylene skeleton.
- the bonding positions of the oxygen atoms are preferably only at the terminals of the polyoxyalkylene skeleton.
- R 1 and R 2 each independently represent a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms.
- the hydrocarbon group represented by R 1 and R 2 may be a saturated hydrocarbon group or an unsaturated hydrocarbon group.
- the hydrocarbon group represented by R 1 and R 2 may be an aliphatic hydrocarbon group, an aromatic hydrocarbon group, or a combination of an aliphatic hydrocarbon group and an aromatic hydrocarbon group.
- the structure of the aliphatic hydrocarbon group constituting the hydrocarbon group as R 1 and R 2 may be linear, branched, or cyclic, or may be a combination of these structures.
- the number of carbon atoms in the hydrocarbon group represented by R 1 and R 2 is preferably 1 to 10, more preferably 1 to 8, even more preferably 1 to 6, still more preferably 1 to 3, and particularly preferably 1 or 2.
- the type of the substituent is not particularly limited as long as the desired effect is not impaired.
- the substituent include halogen atoms such as a chlorine group and a bromo group; alkoxy groups such as a methoxy group and an ethoxy group; and substituted or unsubstituted amino groups such as an amino group, an N-methylamino group, an N-ethylamino group, an N,N-dimethylamino group, and an N,N-diethylamino group.
- substituent or unsubstituted hydrocarbon group as R 1 and R 2 include alkyl groups such as methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, tert-butyl group, n-hexyl group, 2-ethylhexyl group, and n-dodecyl group; cycloalkyl groups such as cyclopentyl group and cyclohexyl group; substituted alkyl groups such as chloromethyl group, methoxymethyl group, and N,N-diethylaminomethyl group; alkenyl groups such as vinyl group, isopropenyl group, and allyl group; aryl groups such as phenyl group, toluyl group, naphthalene-1-yl group, and naphthalene-2-yl group; and aralkyl groups such as benzyl group and phenethyl group.
- alkyl groups and substituted alkyl groups are preferred, with methyl groups, ethyl groups, chloromethyl groups and methoxymethyl groups being more preferred, and methyl groups being particularly preferred.
- a is 0, 1, or 2. In terms of curability, a is preferably 0 or 1.
- b is 1 or 2.
- a+b is 1 or more and 3 or less. Therefore, 3-a-b is 0 or more and 2 or less.
- Preferred specific examples of the group represented by -SiR 1 a (OR 2 ) 3-a in the group represented by formula (1) include a trimethoxysilyl group, a triethoxysilyl group, a tris(2-propenyloxy)silyl group, a dimethoxymethylsilyl group, a diethoxymethylsilyl group, a dimethoxyethylsilyl group, a (chloromethyl)dimethoxysilyl group, a (chloromethyl)diethoxysilyl group, a (methoxymethyl)dimethoxysilyl group, a (methoxymethyl)diethoxysilyl group, an (N,N-diethylaminomethyl)dimethoxysilyl group, and an (N,N-diethylaminomethyl)diethoxysilyl group.
- the group represented by -SiR 1 a (OR 2 ) 3-a is preferably a trimethoxysilyl group, a (chloromethyl)dimethoxysilyl group, or a (methoxymethyl)dimethoxysilyl group, and more preferably a trimethoxysilyl group or a (methoxymethyl)dimethoxysilyl group.
- the group represented by --SiR 1 a (OR 2 ) 3-a is more preferably a dimethoxymethylsilyl group or a triethoxysilyl group, and particularly preferably a dimethoxymethylsilyl group.
- the group represented by -SiR 1 a H b (OR 2 ) 3-a-b in the group represented by formula (4) is preferably a group in which one or two of the groups represented by -OR 2 in the group represented by -SiR 1 a (OR 2 ) 3-a in the group represented by formula (1) have been substituted with a hydrogen atom.
- specific examples of the group represented by -SiR 1 a H b (OR 2 ) 3-a-b in the group represented by formula (4) include a dimethoxyhydrosilyl group, a methoxydihydrosilyl group, a diethoxyhydrosilyl group, a diethoxyhydrosilyl group, a di(2-propenyloxy)hydrosilyl group, a 2-propenyloxydihydrosilyl group, a methoxy(methyl)hydrosilyl group (-SiCH 3 H(OCH 3 )), a methyldihydrosilyl group, an ethoxy(methyl)hydrosilyl group (-SiCH 3 H(OCH 2 CH 3 )), a methoxy(ethyl)hydrosilyl group (-Si(CH 2 CH 3 )H(OCH 3 )), ethyldihydrosilyl group, methoxy(chloromethyl)hydro
- (N a1 +N a2 ) /N t which is the ratio of the total of the number N a1 of hydrolyzable silyl groups (a1) and the number N a2 of hydrolyzable silyl groups (a2) to the total N t of the numbers of hydrolyzable silyl groups (a1), hydrolyzable silyl groups ( a2 ), 1- propenyl groups, propyl groups, and allyl groups , is 0.60 or more and 1.00 or less. Further, the ratio of Na2 to Nt , Na2 / Nt, is 0.03 or more and 1.00 or less. When (N a1 +N a2 )/N t and N a2 /N t are within the above ranges, the curable composition containing the polyoxyalkylene polymer is cured quickly.
- N a1 +N a2 )/N t is preferably 0.70 or more and 1.00 or less, more preferably 0.80 or more and 1.00 or less, even more preferably 0.85 or more and 1.00 or less, still more preferably 0.90 or more and 1.00 or less, and most preferably 0.95 or more and 1.00 or less.
- N a2 /N t is preferably 0.10 or more and 1.00 or less, more preferably 0.20 or more and 1.00 or less, and even more preferably 0.25 or more and 1.00 or less.
- N a2 /N t may be 0.70 or less, 0.50 or less, 0.40 or less, or 0.30 or less.
- N a1 /N t and N a2 /N t can be determined by 1 H NMR based on the integral values of the signals corresponding to the hydrolyzable silyl group (a1), the hydrolyzable silyl group (a2), the 1-propenyl group, the propyl group, and the allyl group.
- 1 H NMR measurement is performed using a sample in which a polyoxyalkylene polymer having a hydrolyzable silyl group is dissolved in deuterated chloroform, the peaks of the hydrolyzable silyl group (a1), the hydrolyzable silyl group (a2), the 1-propenyl group, the propyl group, and the allyl group can be clearly distinguished.
- a peak derived from two protons is observed at about 0.6 ppm.
- a peak derived from one proton is observed at about 4.5 ppm.
- a peak derived from one proton is observed at about 4.5 ppm; however, these peaks can be distinguished from each other because the former is not reduced by removal under reduced pressure, whereas the latter is easily reduced or eliminated by removal under reduced pressure.
- a peak derived from a 1-propenyl group is observed in the vicinity of 5.9 to 6.3 ppm as multiple peaks derived from one proton.
- a peak derived from a propyl group is observed in the vicinity of 0.9 ppm as a peak derived from three protons.
- a peak derived from an allyl group is observed in the vicinity of 5.1 to 5.3 ppm as two peaks derived from two protons. The above ratio can be determined based on the integral values of these peaks.
- the method for producing the polyoxyalkylene polymer will be described in detail later, but the polyoxyalkylene polymer is produced by a hydrosilylation reaction using a hydrosilylation reaction catalyst.
- the hydrosilylation catalyst is not particularly limited, and includes metals such as iron, cobalt, nickel, manganese, iridium, palladium, rhodium, and ruthenium, and complexes of the above metals.
- metals such as iron, cobalt, nickel, manganese, iridium, palladium, rhodium, and ruthenium, and complexes of the above metals.
- the polyoxyalkylene polymer may contain a hydrosilylation catalyst such as a ruthenium complex used as a catalyst.
- the polyoxyalkylene polymer described above can be produced by a process comprising hydrosilylation of an allyl group-containing polyoxyalkylene polymer (A) with a hydrosilane compound (B) in the presence of a hydrosilylation reaction catalyst (C).
- the polyoxyalkylene polymer (A) having an allyl group is prepared using a polyoxyalkylene polymer having a hydroxyl group, which is obtained by ring-opening polymerization of a cyclic ether compound by the method described above.
- an alkali metal compound is reacted with the hydroxyl group to convert the hydroxyl group into an alkali metal alcoholate.
- a composite metal cyanide complex catalyst can also be used in place of the alkali metal compound.
- alkali metal compounds include alkali metal hydroxides such as sodium hydroxide, potassium hydroxide, lithium hydroxide, and cesium hydroxide; and alkali metal alkoxides such as sodium methoxide, sodium ethoxide, sodium tert-butoxide, potassium methoxide, sodium tert-butoxide, and potassium tert-butoxide.
- alkali metal hydroxides such as sodium hydroxide, potassium hydroxide, lithium hydroxide, and cesium hydroxide
- alkali metal alkoxides such as sodium methoxide, sodium ethoxide, sodium tert-butoxide, potassium methoxide, sodium tert-butoxide, and potassium tert-butoxide.
- sodium hydroxide, sodium methoxide, sodium ethoxide, sodium tert-butoxide, potassium hydroxide, potassium methoxide, potassium ethoxide, and potassium tert-butoxide are preferred, with sodium methoxide and
- the amount of the alkali metal compound used is not particularly limited as long as it is possible to introduce a desired amount of allyl groups into the hydroxyl groups of the polyoxyalkylene polymer.
- the amount of the alkali metal compound used is preferably 0.5 mol or more, more preferably 0.6 mol or more, even more preferably 0.7 mol or more, and even more preferably 0.8 mol or more, per 1.0 mol of hydroxyl groups in the polyoxyalkylene polymer.
- the amount of the alkali metal compound used is preferably 1.2 mol or less, and more preferably 1.1 mol or less, per 1.0 mol of hydroxyl groups in the polyoxyalkylene polymer.
- the amount of the alkali metal compound used is preferably 0.5 mol or more and 1.2 mol or less, more preferably 0.6 mol or more and 1.2 mol or less, even more preferably 0.7 mol or more and 1.1 mol or less, and particularly preferably 0.8 mol or more and 1.1 mol or less, per 1.0 mol of hydroxyl groups in the polyoxyalkylene polymer.
- water and alcohol other than the polyoxyalkylene polymer having hydroxyl groups from the reaction solution containing the polyoxyalkylene polymer and the alkali metal compound.
- a method for removing water or alcohol various known methods can be used, specifically, a method selected from methods such as thermal evaporation, reduced pressure devolatilization, spray evaporation, thin film evaporation, and azeotropic devolatilization can be used.
- the temperature at which the hydroxyl groups of the polyoxyalkylene polymer are reacted with the alkali metal compound is not particularly limited as long as the reaction proceeds smoothly.
- the reaction temperature is preferably 50° C. or higher and 150° C. or lower, and more preferably 110° C. or higher and 145° C. or lower.
- the reaction time between the hydroxyl groups of the polyoxyalkylene polymer and the alkali metal compound is preferably from 10 minutes to 5 hours, and more preferably from 30 minutes to 3 hours.
- the polyoxyalkylene polymer after the hydroxyl groups have been converted to alkali metal alcoholates as described above is reacted with an allyl halide to obtain a polyoxyalkylene polymer (A) having allyl groups.
- allyl halides include allyl chloride, allyl bromide, and allyl iodide. Of these, allyl chloride is preferred due to ease of handling, etc.
- the amount of the allyl halide used is not particularly limited as long as a desired amount of allyl groups is introduced into the polyoxyalkylene polymer.
- the amount of allyl halide used is preferably 0.7 mol or more, more preferably 1.0 mol or more, per 1.0 mol of hydroxyl groups contained in the polyoxyalkylene polymer used in the preparation of the alkali metal alcoholated polyoxyalkylene polymer.
- the amount of allyl halide used is preferably 5.0 mol or less, more preferably 2.0 mol or less, per 1.0 mol of hydroxyl group contained in the polyoxyalkylene polymer used in the preparation of the alkali metal alcoholated polyoxyalkylene polymer.
- the amount of the allyl halide used is preferably 0.7 mol or more and 5.0 mol or less, and more preferably 1.0 mol or more and 2.0 mol or less, per 1.0 mol of hydroxyl group in the polyoxyalkylene polymer used in the preparation of the alkali metal alcoholated polyoxyalkylene polymer.
- the reaction temperature between the alkali metal alcoholated polyoxyalkylene polymer and the allyl halide is preferably 50°C or higher and 150°C or lower, more preferably 110°C or higher and 140°C or lower.
- the reaction time between the alkali metal alcoholated polyoxyalkylene polymer and the allyl halide is preferably from 10 minutes to 5 hours, more preferably from 30 minutes to 3 hours.
- the polyoxyalkylene polymer having an allyl group (A) obtained as described above is subjected to hydrosilylation with a hydrosilane compound (B) to produce a polyoxyalkylene polymer having a hydrolyzable silyl group.
- the hydrosilylation is carried out in the presence of a ruthenium complex (C1).
- the polyoxyalkylene polymer has a hydrolyzable silyl group (a1) represented by the above formula (1) and a hydrolyzable silyl group (a2) having a Si-H group.
- a compound represented by the following formula (1-1) is used as the hydrosilane compound (B).
- HSiR 1 a (OR 2 ) 3-a (1-1) The hydrosilane compound (B) represented by the formula (1-1) gives a hydrolyzable silyl group (a1) represented by the formula (1) through a hydrosilylation reaction with an allyl group in the polyoxyalkylene polymer (A). Furthermore, in the hydrosilylation reaction between the hydrosilane compound (B) represented by the formula (1-1) and an allyl group in the polyoxyalkylene polymer (A), a disproportionation reaction of the hydrosilane compound (B) occurs.
- hydrosilane compound having a plurality of Si—H groups in one molecule produced by the disproportionation reaction further undergoes a hydrosilylation reaction with the allyl group, a hydrolyzable silyl group (a2) represented by the formula (4) is produced.
- hydrosilylation is carried out in the presence of a hydrosilylation reaction catalyst (C) such as a ruthenium complex (C1), thereby producing a desired amount of hydrolyzable silyl groups (a2) together with hydrolyzable silyl groups (a1).
- a hydrosilylation reaction catalyst such as a ruthenium complex (C1)
- hydrosilane compound (B) represented by formula (1-1) include trimethoxysilane, triethoxysilane, triphenoxysilane, tris(2-propenyloxy)silane, dimethoxymethylsilane, diethoxymethylsilane, dimethoxyethylsilane, (chloromethyl)dimethoxysilane, (chloromethyl)diethoxysilane, (methoxymethyl)dimethoxysilane, (methoxymethyl)diethoxysilane, (N,N-diethylaminomethyl)dimethoxysilane, (N,N-diethylaminomethyl)diethoxysilane, and diphenoxymethylsilane.
- trimethoxysilane and dimethoxymethylsilane are particularly preferred as the hydrosilane compound (B).
- the amount of the hydrosilane compound used is preferably 1.0 mol or more, more preferably 3.0 mol or more, and even more preferably 5.0 mol or more, per 1.0 mol of allyl groups in the polyoxyalkylene polymer (A).
- the amount of the hydrosilane compound used is preferably 20.0 mol or less, and more preferably 10.0 mol or less, per 1.0 mol of allyl groups in the polyoxyalkylene polymer (A).
- the amount of the hydrosilane compound used is preferably from 1.0 mol to 20.0 mol, more preferably from 3.0 mol to 20.0 mol, and even more preferably from 5.0 mol to 10.0 mol, per 1.0 mol of allyl groups in the polyoxyalkylene polymer (B).
- the hydrosilane compound (B) is used in an amount within the above range, a polyoxyalkylene polymer that has a low viscosity and is easy to handle is likely to be obtained.
- the hydrosilane compound (B) used in the hydrosilylation reaction may be one type or two or more types.
- hydrosilylation reaction described above is carried out in the presence of a hydrosilylation catalyst (C).
- a hydrosilylation catalyst There are no particular limitations on the hydrosilylation catalyst, and examples include metals such as iron, cobalt, nickel, manganese, iridium, palladium, rhodium, and ruthenium, as well as complexes thereof.
- metals such as iron, cobalt, nickel, manganese, iridium, palladium, rhodium, and ruthenium, as well as complexes thereof.
- ruthenium complex (C1) in particular, it is easy to obtain a polyoxyalkylene polymer having a high content of hydrolyzable silyl groups.
- the ruthenium complex (C1) is not particularly limited as long as it is a complex that contains a ruthenium atom and effectively promotes the above-mentioned hydrosilylation reaction.
- the ruthenium complex (C1) is preferably a complex compound having a ligand (C2) derived from the compound (D).
- Compound (D) has at least one carbon-carbon double bond and at least one electron-withdrawing group in one molecule.
- the carbon-carbon double bond in compound (D) may be an ethylenic carbon-carbon double bond or an aromatic carbon-carbon double bond.
- at least one of the electron-withdrawing groups is bonded to a carbon atom that constitutes a carbon-carbon double bond.
- the ruthenium complex (C1) may have one or more types of ligand (C2).
- Examples of the electron-withdrawing group contained in the compound (D) include halogen atoms such as a fluoro group, a chloro group, a bromo group, and an iodine group, a cyano group, an aldehyde group, and a nitro group, etc.
- halogen atoms such as a fluoro group, a chloro group, a bromo group, and an iodine group, a cyano group, an aldehyde group, and a nitro group, etc.
- the multiple electron-withdrawing groups may be the same or different.
- Compound (D) has one or more, preferably two or more, more preferably two to four, and even more preferably two or three electron-withdrawing groups in one molecule.
- the electron-withdrawing group is preferably a halogen atom, more preferably one or more selected from the group consisting of a fluoro group, a bromo group, and an iodo group, more preferably a bromo group or an iodo group, and even more preferably a bromo group.
- compound (D) preferably has one or more, more preferably two or more, electron-withdrawing groups selected from a fluoro group, a bromo group, and an iodo group in one molecule.
- Compound (D) preferably has one or more electron-withdrawing groups selected from a bromo group and an iodo group in one molecule.
- compound (D) may have a fluoro group in addition to a bromo group and/or an iodo group. These electron-withdrawing groups are directly bonded to the carbon atoms constituting the carbon-carbon double bond in compound (D).
- Compound (D) typically includes a compound having a cyclic skeleton.
- the cyclic skeleton may be a monocyclic skeleton consisting of only one single ring, such as a cyclooctadiene skeleton, a benzene ring skeleton, or a cyclooctadiene skeleton, a polycyclic skeleton in which two or more single rings are condensed or bonded via a single bond, such as a naphthalene ring skeleton or a biphenyl skeleton, or an aliphatic cyclic skeleton having a bridge, such as a norbornadiene ring.
- 1,4-dibromobenzene is a compound having a benzene ring skeleton to which a bromo group is bonded as a substituent.
- compound (D) a compound having a norbornadiene skeleton, a cyclooctadiene skeleton, a benzene ring skeleton, or a benzoquinone skeleton is preferable.
- a compound having a 2,5-norbornadiene skeleton, a 1,5-cyclooctadiene skeleton, a p-cymene skeleton, a mesitylene skeleton, a benzene ring skeleton, or a benzoquinone skeleton is preferable, and a compound having a benzene ring skeleton or a norbornadiene skeleton is more preferable.
- the benzene ring skeleton is a skeleton consisting of one benzene ring.
- the norbornadiene skeleton is a skeleton consisting of one norbornadiene ring.
- suitable compounds (D) include 2-bromonorbornadiene, 2,3-dibromonorbornadiene, 1,4-dibromobenzene, structural isomers of 1,4-dibromobenzene, 1,3,5-tribromobenzene, structural isomers of 1,3,5-tribromobenzene, 1,2,4,5-tetrabromobenzene, structural isomers of 1,2,4,5-tetrabromobenzene, hexabromobenzene, 1-bromo-3,5 -difluorobenzene, structural isomers of 1-bromo-3,5-difluorobenzene, 1-bromo-3,5-dichlorobenzene, structural isomers of 1-bromo-3,5-dichlorobenzene, 1-bromo-3-chloro-5-fluorobenzene, structural isomers of 1-bromo-3-chloro-5-fluorobenzene, 1,4-d
- one or more selected from the group consisting of 2,3-dibromonorbornadiene, 1,4-dibromobenzene, 1-bromo-3,5-difluorobenzene, 1-bromo-2,6-difluorobenzene, 1,4-diiodobenzene, and 1,3,5-tribromobenzene are preferred as compound (D).
- the ruthenium complex (C1) can be produced by a known production method.
- raw materials for the ruthenium complex (C1) include anhydrides and hydrates of compounds selected from ruthenium (III) chloride, ruthenium (III) bromide, and ruthenium (III) iodide.
- the ruthenium complex (C1) can be specifically produced by the following production method. First, the compound (D) is added to an ethanol solution of ruthenium chloride (III) hydrate, and the mixture is heated under reflux. Then, the solid matter in the reaction solution is collected by filtration. The collected solid matter is dried to obtain the ruthenium complex (C1).
- ruthenium (III) chloride hydrate When ruthenium (III) chloride hydrate is used as a raw material, a reaction liquid to which a basic compound such as sodium carbonate or sodium hydrogen carbonate has been added may be heated under reflux for the purpose of neutralizing hydrogen chloride generated during heating under reflux.
- ruthenium (III) chloride hydrate is reacted with compound (D), from the viewpoint of the reaction rate, it is preferable to use compound (D) in an amount of 1 molar equivalent or more relative to the starting ruthenium compound.
- the ruthenium complex (C1) may be a nanoparticle catalyst.
- the particle size (cumulative median size) of the nanoparticles of the ruthenium complex (C1) is not particularly limited as long as the hydrosilylation reaction proceeds to a desired extent.
- the particle size is preferably 0.3 nm or more and 200 nm or less.
- the lower limit of the particle size is preferably 0.5 nm or more, more preferably 1 nm or more.
- the upper limit of the particle size is preferably 100 nm or less, more preferably 50 nm or less, and even more preferably 10 nm or less.
- the particle size of the nanoparticles of the ruthenium complex (C1) is more preferably from 0.5 nm to 100 nm, even more preferably from 0.5 nm to 50 nm, and particularly preferably from 1 nm to 10 nm.
- the cumulative median diameter can be measured by a transmission electron microscope (TEM).
- the ruthenium complex (C1) may contain, in addition to the ligand (C2) derived from the compound (D), a ligand (C2) derived from a compound (D') that does not fall under the category of the compound (D).
- Compound (D') is a compound capable of coordinating to a ruthenium atom, but does not fall under compound (D).
- the ligand (C2) derived from the compound (D') include a coordinating organic solvent such as dimethylformamide, a 2,5-norbornadiene ligand, a 1,5-cyclooctadiene ligand, a p-cymene ligand, a mesitylene ligand, a benzene ligand, a carbonyl ligand, an isocyanide ligand, and an arene ligand.
- a coordinating organic solvent such as dimethylformamide, a 2,5-norbornadiene ligand, a 1,5-cyclooctadiene ligand, a p-cymene ligand, a mesitylene ligand, a benzene ligand, a carbonyl ligand, an isocyanide ligand, and an arene ligand.
- the ruthenium complex (C1) has both a ligand (C2) derived from the compound (D) and a ligand (C2) derived from the compound (D'), it is preferable that the proportion of the ligand (C2) derived from the compound (D) among all the ligands (C2) contained in the ruthenium complex (C1) is higher, since this allows allyl groups to be converted to hydrolyzable silyl groups (a1) and hydrolyzable silyl groups (a2) with higher selectivity in the hydrosilylation reaction.
- the ratio of the number of ligands (C2) derived from compound (D) to the total number of ligands (C2) in ruthenium complex (C1) is preferably 1 mol % or more and 100 mol % or less, more preferably 50 mol % or more and 100 mol % or less, even more preferably 70 mol % or more and 100 mol % or less, and particularly preferably 90 mol % or more and 100 mol % or less.
- the ruthenium complex (C1) contains a phosphorus-containing ligand.
- a high value of N a2 /N t means that the amount of hydrolyzable silyl group (a2) in the polyoxyalkylene polymer is large.
- the curability of the curable composition containing the polyoxyalkylene polymer is particularly excellent.
- the phosphorus-containing ligand is not particularly limited as long as the desired effect is not impaired.
- the phosphorus-containing ligand is preferably a phosphine ligand.
- the phosphine ligand is not particularly limited.
- the phosphine ligand may be a monodentate ligand, a bidentate ligand, or a tridentate ligand.
- phosphine ligands include tris-1,1,1-(diphenylphosphinomethyl)methane, tris-1,1,1-(diphenylphosphinomethyl)-ethane, tris-1,1,1-(diphenylphosphinomethyl)propane, tris-1,1,1-(diphenylphosphinomethyl)butane, tris-1,1,1-(diphenylphosphinomethyl)2,2-dimethylpropane, tris-1,3,5-(diphenylphosphinomethyl)cyclohexane, tris-1,1,1-(dicyclohexylphosphinomethyl)ethane, tris-1,1,1-(dimethylphosphinomethyl)ethane, tris-1,1,1-(diethylphosphinomethyl)ethane, 1,5,9-triethyl-1,5-9-triphosphacyclododecane, 1,5,9-triethyl
- tridentate phosphine ligands derived from phosphines such as phenyl-1,5-9-triphosphacyclododecane and bis(2-diphenylphosphinoethyl)phenylphosphine; bidentate phosphine ligands derived from phosphines such as bis-1,2-(diphenylphosphino)ethane, bis-1,3-(diphenylphosphino)propane, bis-1,4-(diphenylphosphino)butane, bis-1,2-(dimethylphosphino)ethane, bis-1,3-(diethylphosphino)-propane, and bis-1,4-(dicyclohexylphosphino)butane; and monodentate phosphine ligands derived from phosphines such as tricyclohexylphosphine, trioctylphosphine, trimethyl
- the phosphine ligand is preferably a trialkylphosphine ligand or a triarylphosphine ligand, more preferably a triarylphosphine ligand, and particularly preferably a triphenylphosphine ligand.
- ruthenium complex (C1) having a phosphine ligand is tris(triphenylphosphine)ruthenium(II) dichloride (RuCl 2 (PPh 3 ) 3 ).
- the amount of compound (D) used is preferably 0.1 to 10 parts by mass, more preferably 0.5 to 5 parts by mass, per part by mass of ruthenium complex (C1) having a phosphine ligand.
- a ruthenium complex (C1) may be produced by reacting a ruthenium compound (C'1) that does not have a ligand (C2) derived from compound (D) with compound (D) in the reaction liquid.
- the ruthenium compound (C'1) include ruthenium chloride (III), ruthenium bromide (III), and ruthenium iodide (III).
- the ruthenium compound (C'1) may be a ruthenium complex that does not have a ligand (C2) derived from compound (D) and has a ligand (C2) derived from compound (D') that does not fall under compound (D).
- the amount of the hydrosilylation catalyst (C) used in the hydrosilylation reaction is preferably 0.01 ppm by mass or more, more preferably 0.1 ppm by mass or more, and even more preferably 1 ppm by mass or more, based on the mass of the allyl group-containing polyoxyalkylene polymer (A).
- the amount of the hydrosilylation catalyst (C) used in the hydrosilylation reaction is preferably 10 ppm by mass or less, more preferably 1% by mass or less, and even more preferably 0.1% by mass or less, based on the mass of the allyl group-containing polyoxyalkylene polymer (A).
- the hydrosilylation reaction may be carried out in the presence or absence of a solvent.
- a solvent used, the type of the solvent is not particularly limited. A compound that does not react with the raw material or the catalyst is used as the solvent.
- suitable solvents include hydrocarbon solvents such as hexane, halogenated hydrocarbon solvents such as dichloromethane, etc.
- a solvent that is sufficiently dehydrated and sufficiently deoxygenated is used for the hydrosilylation reaction.
- the reaction temperature of the hydrosilylation reaction can be appropriately determined in consideration of the reactivity (reaction rate) and the heat resistance temperature of the reaction vessel, etc.
- the reaction temperature is preferably 0° C. or higher, more preferably 20° C. or higher, and even more preferably 40° C. or higher.
- the reaction temperature is preferably 200° C. or lower, more preferably 150° C. or lower. That is, the reaction temperature is preferably 0° C. or higher and 200° C. or lower, more preferably 20° C. or higher and 200° C. or lower, and further preferably 40° C. or higher and 150° C. or lower. The higher the reaction temperature, the shorter the reaction time and the more likely it is that side reactions can be suppressed.
- the reaction time for the hydrosilylation reaction is not particularly limited as long as the reaction proceeds to the desired extent.
- the reaction temperature is preferably from 5 minutes to 12 hours, more preferably from 10 minutes to 5 hours.
- the hydrosilylation reaction is preferably carried out under an atmosphere of an inert gas such as nitrogen or argon.
- the hydrosilylation is carried out in the presence of compound (D). That is, the hydrosilylation is preferably carried out in the presence of the ruthenium catalyst (C) and the compound (D), in which case the allyl groups in the polyoxyalkylene polymer (B) are easily converted to the hydrolyzable silyl groups (a1) and (a2) with high efficiency.
- the polyoxyalkylene polymer is washed with water and, if necessary, volatile matter is removed from the polyoxyalkylene polymer by distillation to obtain the polyoxyalkylene polymer.
- the curable composition contains a polyoxyalkylene polymer having a hydrolyzable silyl group produced by the above-mentioned method.
- the curable composition also contains a curing catalyst as a component for curing the polyoxyalkylene polymer.
- the curable composition contains a curing catalyst for the purpose of promoting the reaction of hydrolyzing and condensing the hydrolyzable silyl group, that is, the curing reaction.
- any conventionally known catalyst can be used as the curing catalyst. Specifically, organic tin compounds, metal carboxylates, amine compounds, carboxylic acids, alkoxy metals, inorganic acids, and mixtures of these can be used as the curing catalyst.
- organotin compounds include dibutyltin dilaurate, dibutyltin dioctanoate, dibutyltin bis(butyl maleate), dibutyltin diacetate, dibutyltin oxide, dibutyltin bis(acetylacetonate), reaction products of dibutyltin oxide with silicate compounds, reaction products of dibutyltin oxide with phthalic acid esters, dioctyltin diacetate, dioctyltin dilaurate, dioctyltin bis(ethyl maleate), dioctyltin bis(octyl maleate), dioctyltin bis(acetylacetonate), dioctyltin distearate, dioctyltin oxide, and reaction products of dioctyltin oxide with silicate compounds. Of these, dioctyltin compounds are preferred due to the growing concern
- metal carboxylates include tin carboxylate, bismuth carboxylate, titanium carboxylate, zirconium carboxylate, iron carboxylate, potassium carboxylate, and calcium carboxylate.
- carboxylic acids can be combined with various metals to produce metal carboxylates.
- amine compounds include amines such as octylamine, 2-ethylhexylamine, laurylamine, stearylamine, piperidine, 4-methylpiperidine, and hexamethyleneimine; nitrogen-containing heterocyclic compounds such as pyridine, 1,8-diazabicyclo[5,4,0]undecene-7 (DBU), and 1,5-diazabicyclo[4,3,0]nonene-5 (DBN); guanidines such as guanidine, phenylguanidine, and diphenylguanidine; biguanides such as butylbiguanide, 1-o-tolylbiguanide, and 1-phenylbiguanide; and ketimine compounds.
- amines such as octylamine, 2-ethylhexylamine, laurylamine, stearylamine, piperidine, 4-methylpiperidine, and hexamethyleneimine
- nitrogen-containing heterocyclic compounds such
- carboxylic acids include acetic acid, propionic acid, butyric acid, 2-ethylhexanoic acid, lauric acid, stearic acid, oleic acid, linoleic acid, neodecanoic acid, and versatic acid.
- alkoxy metals include titanium compounds such as tetrabutyl titanate, titanium tetrakis(acetylacetonate), titanium ethylacetoacetate, and diisopropoxytitanium bis(ethylacetoacetate); aluminum compounds such as aluminum tris(acetylacetonate) and diisopropoxyaluminum ethylacetoacetate; and zirconium compounds such as zirconium tetrakis(acetylacetonate).
- curing catalysts that can be used include fluorine anion-containing compounds, photoacid generators, and photobase generators.
- Two or more different types of catalysts may be used in combination as the curing catalyst.
- the reactivity of the curing reaction can be improved by using the aforementioned amine compound in combination with a carboxylic acid, or by using an amine compound in combination with an alkoxy metal.
- the amount of the curing catalyst used is preferably 0.001 to 20 parts by mass, more preferably 0.01 to 15 parts by mass, and particularly preferably 0.01 to 10 parts by mass, per 100 parts by mass of the polyoxyalkylene polymer.
- the curing catalyst may seep out onto the surface of the cured product, or the surface of the cured product may be contaminated by the curing catalyst.
- the curable composition may contain other additives, such as a silicon compound, an adhesion imparting agent, a plasticizer, a solvent, a diluent, a silicate, a filler, an anti-sagging agent, an antioxidant, a light stabilizer, an ultraviolet absorber, a physical property adjusting agent, a tackifying resin, a compound containing an epoxy group, a photocurable substance, an oxygen-curable substance, a surface property improver, an epoxy resin, other resins, a flame retardant, or a foaming agent.
- various additives may be added to the curable composition as necessary for the purpose of adjusting various physical properties of the curable composition or the cured product.
- additives examples include a curability regulator, a radical inhibitor, a metal deactivator, an ozone deterioration inhibitor, a phosphorus-based peroxide decomposer, a lubricant, a pigment, and a fungicide.
- the curable composition may contain various fillers, such as heavy calcium carbonate, colloidal calcium carbonate, magnesium carbonate, diatomaceous earth, clay, talc, titanium oxide, fumed silica, precipitated silica, crystalline silica, fused silica, anhydrous silicic acid, hydrous silicic acid, carbon black, ferric oxide, fine aluminum powder, zinc oxide, activated zinc oxide, PVC powder, PMMA powder, glass fiber, and filaments.
- various fillers such as heavy calcium carbonate, colloidal calcium carbonate, magnesium carbonate, diatomaceous earth, clay, talc, titanium oxide, fumed silica, precipitated silica, crystalline silica, fused silica, anhydrous silicic acid, hydrous silicic acid, carbon black, ferric oxide, fine aluminum powder, zinc oxide, activated zinc oxide, PVC powder, PMMA powder, glass fiber, and filaments.
- the amount of filler used is preferably 1 part by mass or more and 300 parts by mass or less, and more preferably 10 parts by mass or more and 250 parts by mass or less, per 100 parts by mass of polyoxyalkylene polymer.
- Balloons are hollow spherical fillers. Balloon materials include inorganic materials such as glass, shirasu, and silica, and organic materials such as phenolic resin, urea resin, polystyrene, and saran.
- the amount of balloons used is preferably 0.1 parts by mass or more and 100 parts by mass or less, and more preferably 1 part by mass or more and 20 parts by mass or less, per 100 parts by mass of polyoxyalkylene polymer.
- An adhesion promoter may be added to the curable composition.
- the adhesion promoter include a silane coupling agent and a reaction product of a silane coupling agent.
- silane coupling agent examples include amino group-containing silanes such as ⁇ -aminopropyltrimethoxysilane, ⁇ -aminopropylmethyldimethoxysilane, N- ⁇ -aminoethyl- ⁇ -aminopropyltrimethoxysilane, N- ⁇ -aminoethyl- ⁇ -aminopropylmethyldimethoxysilane, N-phenyl- ⁇ -aminopropyltrimethoxysilane, and (2-aminoethyl)aminomethyltrimethoxysilane; ⁇ -isocyanatepropyltrimethoxysilane, ⁇ -isocyanatepropyltriethoxysilane, ⁇ -isocyanatepropyltriethoxysilane, and ⁇ -isocyanatepropyltriethoxysilane.
- amino group-containing silanes such as ⁇ -aminopropyltrimethoxysilane,
- silanes examples include isocyanate group-containing silanes such as anatopropylmethyldimethoxysilane, ⁇ -isocyanatemethyltrimethoxysilane, and ⁇ -isocyanatemethyldimethoxymethylsilane; mercapto group-containing silanes such as ⁇ -mercaptopropyltrimethoxysilane, ⁇ -mercaptopropyltriethoxysilane, and ⁇ -mercaptopropylmethyldimethoxysilane; and epoxy group-containing silanes such as ⁇ -glycidoxypropyltrimethoxysilane and ⁇ -(3,4-epoxycyclohexyl)ethyltrimethoxysilane.
- isocyanate group-containing silanes such as anatopropylmethyldimethoxysilane, ⁇ -isocyanatemethyltrimethoxysilane, and ⁇ -isocyanatemethyldimethoxymethylsilane
- condensates of various silane coupling agents such as a condensate of an amino group-containing silane, a condensate of an amino group-containing silane with another alkoxysilane; a reaction product of an amino group-containing silane with an epoxy group-containing silane, a reaction product of an amino group-containing silane with a (meth)acrylic group-containing silane, and other reaction products of various silane coupling agents, can also be used as adhesion promoters.
- the adhesion promoter may be used alone or in combination of two or more kinds.
- the amount of the silane coupling agent used is preferably 0.1 parts by mass or more and 20 parts by mass or less, and more preferably 0.5 parts by mass or more and 10 parts by mass or less, per 100 parts by mass of the polyoxyalkylene polymer.
- plasticizer may be added to the curable composition.
- the plasticizer include phthalate compounds such as dibutyl phthalate, diisononyl phthalate (DINP), diheptyl phthalate, di(2-ethylhexyl)phthalate, diisodecyl phthalate (DIDP), and butyl benzyl phthalate; terephthalate compounds such as bis(2-ethylhexyl)-1,4-benzenedicarboxylate; non-phthalate compounds such as 1,2-cyclohexanedicarboxylate diisononyl ester; aliphatic polycarboxylic acid ester compounds such as dioctyl adipate, dioctyl sebacate, dibutyl sebacate, diisodecyl succinate, and acetyl tributyl citrate; unsaturated fatty acid ester compounds such as butyl oleate and methyl
- Polymer plasticizers can also be used.
- polymer plasticizers include vinyl polymers, polyester plasticizers, polyether polyols such as polyethylene glycol and polypropylene glycol having a number average molecular weight of 500 or more, and polyethers such as derivatives in which the hydroxyl groups of these polyether polyols are converted to ester groups, ether groups, etc., polystyrenes, polybutadiene, polybutene, polyisobutylene, butadiene-acrylonitrile, and polychloroprene.
- the plasticizer may be used alone or in combination of two or more kinds.
- the polymer plasticizer may or may not have a reactive silyl group.
- the polymer plasticizer acts as a reactive plasticizer and can prevent the plasticizer from migrating from the cured product.
- the average number of reactive silyl groups per molecule is preferably 1 or less, more preferably 0.8 or less.
- a plasticizer having a reactive silyl group, particularly a polyoxyalkylene polymer having a reactive silyl group is used as the plasticizer, it is preferable that the number average molecular weight of the polyoxyalkylene polymer as the plasticizer is lower than the number average molecular weight of the contained polyoxyalkylene polymer.
- the amount of plasticizer used is preferably 5 parts by mass or more and 150 parts by mass or less, more preferably 10 parts by mass or more and 120 parts by mass or less, and even more preferably 20 parts by mass or more and 100 parts by mass or less, per 100 parts by mass of polyoxyalkylene polymer.
- solvent or diluent may be added to the curable composition.
- the solvent or diluent is not particularly limited as long as the desired effect is not impaired.
- the solvent or diluent aliphatic hydrocarbons, aromatic hydrocarbons, alicyclic hydrocarbons, halogenated hydrocarbons, alcohols, esters, ketones, ethers, and the like can be used.
- the boiling point of the solvent is preferably 150°C or higher, more preferably 200°C or higher, and particularly preferably 250°C or higher.
- the solvent or diluent may be used alone or in combination of two or more kinds.
- a sagging prevention agent may be added to the curable composition to prevent sagging and improve workability.
- the sagging prevention agent is not particularly limited. Examples of the sagging prevention agent include polyamide waxes, hydrogenated castor oil derivatives, and metal soaps such as calcium stearate, aluminum stearate, and barium stearate.
- the anti-sagging agent may be used alone or in combination of two or more kinds.
- the amount of anti-sagging agent used is preferably 0.1 parts by mass or more and 20 parts by mass or less per 100 parts by mass of polyoxyalkylene polymer.
- An antioxidant may be added to the curable composition.
- the use of an antioxidant can improve the weather resistance of the cured product.
- the antioxidant include hindered phenol compounds, monophenol compounds, bisphenol compounds, and polyphenol compounds.
- Irganox 245, Irganox 1010, Irganox 1035, Irganox 1076, Irganox 1135, Irganox 1330, and Irganox 1520 (all manufactured by BASF); SONGNOX 1076 (manufactured by SONGWON), and BHT are exemplified as suitable antioxidants.
- hindered amine-based light stabilizers such as TINUVIN 622LD, TINUVIN 144, TINUVIN 292, CHIMASSORB 944LD, and CHIMASSORB 119FL (all manufactured by BASF); Adeka STAB LA-57, Adeka STAB LA-62, Adeka STAB LA-67, Adeka STAB LA-63, and Adeka STAB LA-68 (all manufactured by ADEKA CORPORATION); SANOL LS-2626, SANOL LS-1114, and SANOL LS-744 (all manufactured by Sankyo Lifetech Co., Ltd.); and NOCRAC CD (manufactured by Ouchi Shinko Chemical Industry Co., Ltd.) can also be used.
- Other usable antioxidants include SONGNOX 4120, Naugard 445, and OKABEST CLX 050. Specific examples of antioxidants are also described in JP-A-4-283259 and JP-A-9-194731.
- the amount of antioxidant used is preferably 0.1 parts by mass or more and 10 parts by mass or less, and more preferably 0.2 parts by mass or more and 5 parts by mass or less, per 100 parts by mass of polyoxyalkylene polymer.
- a light stabilizer may be added to the curable composition.
- the use of a light stabilizer can prevent photooxidation deterioration of the cured product.
- Examples of light stabilizers include benzotriazole-based compounds, hindered amine-based compounds, and benzoate-based compounds. In particular, hindered amine-based compounds are preferred.
- the amount of light stabilizer used is preferably 0.1 parts by mass or more and 10 parts by mass or less, and more preferably 0.2 parts by mass or more and 5 parts by mass or less, per 100 parts by mass of polyoxyalkylene polymer.
- the curable composition may contain an ultraviolet absorber, which can improve the surface weather resistance of the cured product.
- ultraviolet absorbents include benzophenone compounds, benzotriazole compounds, salicylate compounds, substituted acrylonitrile compounds, and metal chelate compounds. Benzotriazole compounds are particularly preferred.
- Specific preferred examples of the ultraviolet absorber include TINUVIN P, TINUVIN 213, TINUVIN 234, TINUVIN 326, TINUVIN 327, TINUVIN 328, TINUVIN 329, TINUVIN 571, TINUVIN 1600, and TINUVIN B75 (all manufactured by BASF).
- the amount of the UV absorber used is preferably 0.1 parts by mass or more and 10 parts by mass or less, and more preferably 0.2 parts by mass or more and 5 parts by mass or less, per 100 parts by mass of the polyoxyalkylene polymer.
- a physical property adjuster may be added to the curable composition for the purpose of adjusting the tensile properties of the resulting cured product.
- the physical property adjuster is not particularly limited. Specific examples of suitable physical property adjusters include alkylalkoxysilanes such as phenoxytrimethylsilane, methyltrimethoxysilane, dimethyldimethoxysilane, trimethylmethoxysilane, and n-propyltrimethoxysilane; arylalkoxysilanes such as diphenyldimethoxysilane and phenyltrimethoxysilane; alkylisopropenoxysilanes such as dimethyldiisopropenoxysilane, methyltriisopropenoxysilane, and ⁇ -glycidoxypropylmethyldiisopropenoxysilane; trialkylsilylborates such as tris(trimethylsilyl)borate and tris(trieth
- the physical property adjusting agent may be used alone or in combination of two or more kinds.
- compounds which upon hydrolysis produce compounds having monovalent silanol groups in the molecule have the effect of lowering the modulus of the cured product without increasing the stickiness of the surface of the cured product.
- a compound that generates trimethylsilanol is particularly preferable.
- the compound that generates a compound having a monovalent silanol group in the molecule by hydrolysis include silicon compounds that are derivatives of alcohols such as hexanol, octanol, phenol, trimethylolpropane, glycerin, pentaerythritol, and sorbitol, and generate silane monool by hydrolysis. Specific examples include phenoxytrimethylsilane and tris((trimethylsiloxy)methyl)propane.
- the amount of the property adjuster used is preferably 0.1 parts by mass or more and 10 parts by mass or less, and more preferably 0.5 parts by mass or more and 5 parts by mass or less, per 100 parts by mass of the polyoxyalkylene polymer.
- Tackifier resin A tackifier resin may be added to the curable composition for the purpose of enhancing adhesion or adhesion to a substrate, or for other reasons.
- the tackifier resin is not particularly limited.
- tackifier resins include terpene resins, aromatic modified terpene resins, hydrogenated terpene resins, terpene-phenol resins, phenol resins, modified phenol resins, xylene-phenol resins, cyclopentadiene-phenol resins, coumarone-indene resins, rosin resins, rosin ester resins, hydrogenated rosin ester resins, xylene resins, low molecular weight polystyrene resins, styrene copolymer resins, styrene block copolymers, hydrogenated styrene block copolymers, petroleum resins (e.g., C5 hydrocarbon resins, C9 hydrocarbon resins, C5C9 hydrocarbon copolymer resins, etc.), hydrogenated petroleum resins, and DCPD resins.
- the tackifier resin may be used alone or in combination of two or more kinds.
- the amount of the tackifier resin used is preferably 2 parts by mass or more and 100 parts by mass or less, more preferably 5 parts by mass or more and 50 parts by mass or less, and even more preferably 5 parts by mass or more and 30 parts by mass or less, per 100 parts by mass of the polyoxyalkylene polymer.
- the curable composition may contain a compound containing an epoxy group.
- a compound having an epoxy group can improve the restorability of the cured product.
- the compound having an epoxy group include epoxy compounds such as epoxidized unsaturated fats and oils, epoxidized unsaturated fatty acid esters, alicyclic epoxy compounds, and epichlorohydrin derivatives, and mixtures thereof.
- examples of compounds containing an epoxy group include epoxidized soybean oil, epoxidized linseed oil, bis(2-ethylhexyl)-4,5-epoxycyclohexane-1,2-dicarboxylate (E-PS), epoxyoctyl stearate, and epoxybutyl stearate.
- the compound containing an epoxy group is preferably used in an amount of 0.5 parts by mass or more and 50 parts by mass or less based on 100 parts by mass of the polyoxyalkylene polymer.
- a photocurable material may be added to the curable composition.
- a photocurable material When a photocurable material is used, a film of the photocurable material is formed on the surface of the cured product, improving the stickiness and weather resistance of the cured product.
- Many materials such as organic monomers, oligomers, resins, and compositions containing these are known as photocurable materials.
- Representative photocurable materials include unsaturated acrylic compounds, which are monomers, oligomers, and mixtures thereof, having one or more acrylic unsaturated groups or having one or more methacrylic unsaturated groups; polyvinyl cinnamates; azido resins, etc.
- the amount of photocurable substance used is preferably 0.1 parts by mass or more and 20 parts by mass or less, and more preferably 0.5 parts by mass or more and 10 parts by mass or less, per 100 parts by mass of polyoxyalkylene polymer.
- An oxygen-curing substance may be added to the curable composition.
- the oxygen-curing substance include unsaturated compounds that can react with oxygen in the air.
- the oxygen-curing substance reacts with oxygen in the air to form a cured film near the surface of the cured product, and exhibits the effect of preventing the surface from becoming sticky and preventing the adhesion of dirt and dust to the surface of the cured product.
- oxygen-curable substances include drying oils such as tung oil and linseed oil; various alkyd resins obtained by modifying drying oils; acrylic polymers, epoxy resins, or silicone resins modified with drying oils; and liquid polymers such as 1,2-polybutadiene, 1,4-polybutadiene, and C5 to C8 diene polymers obtained by homopolymerizing or copolymerizing diene compounds such as butadiene, chloroprene, isoprene, and 1,3-pentadiene.
- the oxygen-curing substance may be used alone or in combination of two or more kinds.
- the amount of oxygen-curable substance used is preferably 0.1 to 20 parts by mass, and more preferably 0.5 to 10 parts by mass, per 100 parts by mass of polyoxyalkylene polymer. As described in JP-A-3-160053, it is preferable to use the oxygen-curable substance in combination with a photocurable substance.
- the curable composition may contain an epoxy resin.
- the curable composition containing the epoxy resin is preferably used as an adhesive, and is particularly preferably used as an adhesive for exterior wall tiles.
- Examples of the epoxy resin include bisphenol A type epoxy resin and novolac type epoxy resin.
- the ratio of epoxy resin to polyoxyalkylene polymer used is preferably within the range of 100/1 to 1/100, in terms of polyoxyalkylene polymer/epoxy resin.
- a curing agent that cures the epoxy resin may be added to the curable composition together with the epoxy resin.
- the epoxy resin hardener is not particularly limited, and any commonly used epoxy resin hardener can be used.
- the amount of hardener used is preferably in the range of 0.1 parts by mass to 300 parts by mass per 100 parts by mass of epoxy resin.
- the above-described curable composition is cured in a manner appropriate for the intended use of the curable composition to form a cured product.
- the curable composition can be prepared as a one-component type in which all ingredients are mixed in advance, stored in a sealed container, and cured by moisture in the air after application.
- a two-component type can be prepared by mixing ingredients such as a curing catalyst, a filler, a plasticizer, and water as a curing agent and mixing the ingredients with a polymer composition containing a polyoxyalkylene polymer before use. From the viewpoint of workability, a one-component type is preferred.
- the curable composition is of a one-component type, all of the components are mixed in advance. For this reason, it is preferable that the components containing water are dehydrated and dried before use, or dehydrated by reducing pressure or the like during mixing and kneading.
- the storage stability of the curable composition is further improved by adding an alkoxysilane compound such as methyltrimethoxysilane, phenyltrimethoxysilane, n-propyltrimethoxysilane, vinyltrimethoxysilane, vinylmethyldimethoxysilane, ⁇ -mercaptopropylmethyldimethoxysilane, ⁇ -mercaptopropylmethyldiethoxysilane, and ⁇ -glycidoxypropyltrimethoxysilane to the curable composition.
- an alkoxysilane compound such as methyltrimethoxysilane, phenyltrimethoxysilane, n-propyltrimethoxysilane, vinyltrimethoxysilane, vinylmethyldimethoxysilane, ⁇ -mercaptopropylmethyldimethoxysilane, ⁇ -mercaptopropylmethyldiethoxysilane, and ⁇ -glycidoxypropyltrimethoxy
- the curable composition can be used as a building sealant, industrial adhesive, waterproof coating film forming composition, adhesive raw material, etc.
- the curable composition can also be used as a sealant for buildings, ships, automobiles, roads, etc.
- the curable composition can adhere to a wide range of substrates such as glass, porcelain, wood, metal, and resin moldings, either alone or with the aid of a primer. Therefore, the curable composition can also be used as various types of sealing compositions and adhesive compositions.
- the curable composition can also be used as a contact adhesive in addition to ordinary adhesives.
- the curable composition is also useful as a food packaging material, a cast rubber material, a material for molding, and a paint.
- the cured product of the above curable composition exhibits low water absorption. Therefore, the above curable composition and its cured product are particularly suitable for use as waterproof materials such as sealing materials, waterproof adhesives, and waterproof coating films.
- the present invention includes the following:
- the polyoxyalkylene polymer is represented by the following formula (1): (1) (In formula (1), R 1 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms, R 2 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms, and a is 0, 1, or 2.) and a hydrolyzable silyl group (a2) having a Si—H group,
- (N a1 +N a2 )/N t is a ratio of the total of the number N a1 of the hydrolyzable silyl groups (a1) and the number N a2 of the hydrolyzable silyl groups (a2) to the total N t of the numbers of the hydrolyzable silyl groups (a1), the hydrolyzable si
- the hydrolyzable silyl group (a2) is represented by the following formula (4): (4) (In formula (4), R 1 , R 2 , and a are the same as R 1 , R 2 , and a in formula (1), b is 1 or 2, and a+b is 1 or more and 3 or less.)
- ⁇ 4> The polyoxyalkylene polymer according to any one of ⁇ 1> to ⁇ 3>, wherein N a2 /N t is 0.20 or more and 1.00 or less.
- ⁇ 5> The polyoxyalkylene polymer according to any one of ⁇ 1> to ⁇ 4>, which contains a ruthenium complex.
- ⁇ 6> A method for producing a polyoxyalkylene polymer according to any one of ⁇ 1> to ⁇ 5>, comprising hydrosilylation of an allyl group-containing polyoxyalkylene polymer (A) with a hydrosilane compound (B) in the presence of a hydrosilylation catalyst (C).
- ⁇ 7> The method for producing a polyoxyalkylene polymer according to ⁇ 6>, wherein the hydrosilylation catalyst (C) is a ruthenium complex (C1).
- the ruthenium complex (C1) has a ligand (C2) derived from the compound (D), Compound (D) has at least one carbon-carbon double bond and at least one electron-withdrawing group in one molecule
- ⁇ 9> The method for producing a polyoxyalkylene polymer according to ⁇ 8>, wherein the compound (D) has a benzene ring skeleton or a norbornadiene skeleton.
- the compound (D) has, as an electron-withdrawing group, at least one selected from the group consisting of a fluoro group, a bromo group, and an iodo group.
- ⁇ 11> The method for producing a polyoxyalkylene polymer according to any one of ⁇ 8> to ⁇ 10>, wherein the compound (D) is one or more selected from the group consisting of 2,3-dibromonorbornadiene, 1,4-dibromobenzene, 1-bromo-3,5-difluorobenzene, 1-bromo-2,6-difluorobenzene, 1,4-diiodobenzene, and 1,3,5-tribromobenzene.
- the compound (D) is one or more selected from the group consisting of 2,3-dibromonorbornadiene, 1,4-dibromobenzene, 1-bromo-3,5-difluorobenzene, 1-bromo-2,6-difluorobenzene, 1,4-diiodobenzene, and 1,3,5-tribromobenzene.
- ⁇ 12> The hydrosilylation is carried out in the presence of a compound (D), Compound (D) has at least one carbon-carbon double bond and at least one electron-withdrawing group in one molecule,
- ⁇ 13> The method for producing a polyoxyalkylene polymer according to ⁇ 12>, wherein the compound (D) has a benzene ring skeleton or a norbornadiene skeleton.
- ⁇ 14> The method for producing a polyoxyalkylene polymer according to ⁇ 12> or ⁇ 13>, wherein the compound (D) has, as an electron-withdrawing group, at least one selected from the group consisting of a fluoro group, a bromo group, and an iodo group.
- ⁇ 17> The method for producing a polyoxyalkylene polymer according to ⁇ 16>, wherein the phosphorus-containing ligand is a triphenylphosphine ligand.
- ⁇ 18> The process for producing a polyoxyalkylene polymer according to ⁇ 16> or ⁇ 17>, wherein the ruthenium catalyst (C1) is tris(triphenylphosphine)ruthenium(II) dichloride.
- C1 is tris(triphenylphosphine)ruthenium(II) dichloride.
- a curable composition comprising the polyoxyalkylene polymer according to any one of ⁇ 1> to ⁇ 5> and a curing catalyst.
- ⁇ 20> A cured product of the curable composition according to ⁇ 19>.
- the number average molecular weight in the examples is a GPC molecular weight measured under the following conditions.
- Liquid delivery system Tosoh HLC-8420GPC Column: Tosoh TSKgel Super H series Solvent: THF (tetrahydrofuran) Molecular weight: polystyrene equivalent Measurement temperature: 40°C
- Example 1 To the polymer (A-1) obtained in Synthesis Example 1, 100 ppm by mass of RuCl 2 (PPh 3 ) 3 ) and 260 ppm by mass of 2,3-dibromonorbornadiene were added, based on the mass of the polymer (A-1). 2,3-Dibromonorbornadiene is a compound that has an electron-withdrawing group and can be coordinated to ruthenium. The resulting mixture was stirred at 90° C. for 10 minutes.
- the obtained polymer (S-1) was subjected to 1 H NMR measurement, and the ratio of the number of silyl groups (a1) represented by formula (1), the number of silyl groups (a2) represented by formula (4), the number of 1-propenyl groups, the number of propyl groups, and the number of allyl groups to the total was calculated.
- the skinning time of the resulting polymer (S-1) was measured by the above-mentioned method. The results are shown in Table 1.
- Example 2 For the purpose of adjusting the ratio of the silyl group (a1) and the silyl group (a2), the polymer (S-1) obtained in Example 1 and the polymer (S-7) obtained in Synthesis Example 2 were mixed to obtain a hydrolyzable silyl group-containing polyoxyalkylene polymer (S-2) of Example 2 and a hydrolyzable silyl group-containing polyoxyalkylene polymer (S-3) of Example 3.
- the obtained polymer (S-4) was subjected to 1 H NMR measurement, and the ratio of the number of silyl groups (a1) represented by formula (1), the number of silyl groups (a2) represented by formula (4), the number of 1-propenyl groups, the number of propyl groups, and the number of allyl groups to the total was calculated.
- the skinning time of the resulting polymer (S-4) was measured by the above-mentioned method. The results are shown in Table 1.
- Example 5 [RuCl 2 (p-cymene)] n was added to the polymer (A-1) in an amount of 240 ppm by mass relative to the mass of the polymer (A-1).
- p-Cymene is a p-cymene ligand. The p-cymene ligand does not have an electron-withdrawing group.
- the resulting mixture was stirred at 90° C. for 10 minutes.
- 5.0 mol equivalents of dimethoxymethylsilane relative to the allyl group of polymer (A-1) was added to the mixture, and a hydrosilylation reaction between the allyl group of polymer (A-1) and dimethoxymethylsilane was carried out at 90° C.
- the obtained polymer (S-8) was subjected to 1 H NMR measurement, and the ratio of the number of silyl groups (a1) represented by formula (1), the number of silyl groups (a2) represented by formula (4), the number of 1-propenyl groups, the number of propyl groups, and the number of allyl groups to the total was calculated.
- the skinning time of the resulting polymer (S-8) was measured by the above-mentioned method.
- Table 1 shows the ratios of functional groups in the polyoxyalkylene polymers obtained in the Examples and Comparative Examples.
- the compounds listed in Table 1 are those that were used in conjunction with the hydrosilylation catalyst.
- the hydrosilylation catalysts listed in Table 1 are as follows: Cat1: RuCl2 ( PPh3 ) 3
- Cat 4 Ruthenium complex obtained in Synthesis Example 3
- the compounds described in Table 1 are as follows.
- the silyl group a1 in Table 1 is a hydrolyzable silyl group (a1) represented by formula (1).
- the silyl group a2 in Table 1 is a hydrolyzable silyl group (a2) represented by formula (4). *The functional group ratios in Table 1 are values rounded off to the first decimal place, so the total of the functional group ratios may not amount to 100%.
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Abstract
Description
本発明は、ポリオキシアルキレン系重合体、前述のポリオキシアルキレン系重合体の製造方法、前述のポリオキシアルキレン系重合体を含む硬化性組成物、及び前述の硬化性組成物の硬化物に関する。 The present invention relates to a polyoxyalkylene polymer, a method for producing the polyoxyalkylene polymer, a curable composition containing the polyoxyalkylene polymer, and a cured product of the curable composition.
分子中に少なくとも1個の加水分解性シリル基を有する有機重合体は、室温においても湿分等によるシリル基の加水分解反応等を伴うシロキサン結合の形成によって架橋し得る。このような有機重合体として、加水分解性シリル基を有するポリオキシアルキレン系重合体が広く使用されている。加水分解性シリル基を有する有機重合体がかかる架橋反応によってゴム状硬化物を与える性質を有することが知られている。 Organic polymers having at least one hydrolyzable silyl group in the molecule can be crosslinked by forming siloxane bonds accompanied by hydrolysis of the silyl group due to moisture or the like, even at room temperature. Polyoxyalkylene polymers having hydrolyzable silyl groups are widely used as such organic polymers. It is known that organic polymers having hydrolyzable silyl groups have the property of giving rubber-like cured products through such crosslinking reactions.
加水分解性シリル基を有する有機重合体は、例えば、末端にアリル基を有する有機重合体と、加水分解性シリル基を与えるヒドロシラン化合物とのヒドロシリル化反応により製造される。
この方法では、ヒドロシリル化反応用の触媒として、Karstedt触媒(白金ジビニルジシロキサン錯体)が使用されることが多い(特許文献1の合成例2-1)等を参照)。
The organic polymer having a hydrolyzable silyl group is produced, for example, by subjecting an organic polymer having an allyl group at its terminal to a hydrosilylation reaction with a hydrosilane compound that provides a hydrolyzable silyl group.
In this method, Karstedt's catalyst (platinum divinyldisiloxane complex) is often used as a catalyst for the hydrosilylation reaction (see, for example, Synthesis Example 2-1 of Patent Document 1).
しかしながら、ヒドロシリル化反応用の触媒として、Karstedt触媒を用いる場合、内部異性化や水素化といった副反応が一部生じる。このため、ヒドロシラン化合物の構造に対応する構造の加水分解性シリル基を有機重合体に高効率で導入することが難しかった。また、生じる加水分解性シリル基の反応性をさらに向上させる余地がある。さらに、該加水分解性シリル基を有する有機重合体を含む硬化性組成物を硬化させる場合の硬化速度にも改良の余地がある。 However, when the Karstedt catalyst is used as a catalyst for the hydrosilylation reaction, side reactions such as internal isomerization and hydrogenation occur in some cases. For this reason, it has been difficult to introduce hydrolyzable silyl groups having a structure corresponding to that of a hydrosilane compound into an organic polymer with high efficiency. In addition, there is room for further improvement in the reactivity of the hydrolyzable silyl groups that are generated. Furthermore, there is also room for improvement in the curing speed when curing a curable composition that contains an organic polymer having the hydrolyzable silyl group.
したがって、本発明は、硬化性が良好な硬化性組成物を与える、加水分解性シリル基を有するポリオキシアルキレン系重合体と、前述のポリオキシアルキレン系重合体の製造方法と、前述のポリオキシアルキレン系重合体を含む硬化性組成物と、前述の硬化性組成物の硬化物とを提供することを目的とする。 The present invention therefore aims to provide a polyoxyalkylene polymer having a hydrolyzable silyl group that gives a curable composition with good curability, a method for producing the polyoxyalkylene polymer, a curable composition containing the polyoxyalkylene polymer, and a cured product of the curable composition.
本発明者らは、前述の問題を解決するために鋭意検討した結果、加水分解性シリル基を有し、数平均分子量が3000超であるポリオキシアルキレン系重合体において、特定の構造の加水分解性シリル基(a1)の数、特定の構造の加水分解性シリル基(a2)の数、1-プロペニル基の数、プロピル基の数、及びアリル基の数の合計Ntに対する、加水分解性シリル基(a1)の数Na1と、加水分解性シリル基(a2)の数Na2との合計の比率である、(Na1+Na2)/Ntを0.60以上1.00以下とし、Ntに対する、Na2の比率である、Na2/Ntを0.03以上1.00以下とすることにより上記の課題を解決できることを見いだし、本発明を完成するに至った。 The present inventors have conducted intensive studies to solve the above-mentioned problems, and as a result have found that in a polyoxyalkylene polymer having a hydrolyzable silyl group and a number average molecular weight of more than 3,000, the above problems can be solved by adjusting (N a1 +N a2 )/N t, which is the ratio of the total of the number N a1 of hydrolyzable silyl groups (a1) and the number N a2 of hydrolyzable silyl groups (a2) to the total N t of the number of hydrolyzable silyl groups (a1) of a specific structure, the number of hydrolyzable silyl groups (a2) of a specific structure, the number of 1 - propenyl groups, the number of propyl groups, and the number of allyl groups , to 0.60 or more and 1.00 or less, and adjusting N a2 /N t , which is the ratio of N a2 to N t , to 0.03 or more and 1.00 or less, thereby completing the present invention.
すなわち本発明は、加水分解性シリル基を有するポリオキシアルキレン系重合体であって、
ポリオキシアルキレン系重合体の数平均分子量が3000超であり、
ポリオキシアルキレン系重合体が、下記式(1):
(式(1)中、R1は、置換、又は非置換の炭素原子数1以上20以下の炭化水素基であり、R2は、置換、又は非置換の炭素原子数1以上20以下の炭化水素基であり、aは、0、1、又は2である。)
で表される加水分解性シリル基(a1)、及びSi-H基を有する加水分解性シリル基(a2)を有し、
ポリオキシアルキレン系重合体において、加水分解性シリル基(a1)の数、加水分解性シリル基(a2)の数、1-プロペニル基の数、プロピル基の数、及びアリル基の数の合計Ntに対する、加水分解性シリル基(a1)の数Na1と、加水分解性シリル基(a2)の数Na2との合計の比率である、(Na1+Na2)/Ntが0.60以上1.00以下であり、
Ntに対する、Na2の比率である、Na2/Ntが0.03以上1.00以下である、ポリオキシアルキレン系重合体に関する。
That is, the present invention provides a polyoxyalkylene polymer having a hydrolyzable silyl group,
The number average molecular weight of the polyoxyalkylene polymer is more than 3,000,
The polyoxyalkylene polymer is represented by the following formula (1):
(In formula (1), R 1 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms, R 2 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms, and a is 0, 1, or 2.)
and a hydrolyzable silyl group (a2) having a Si—H group,
In the polyoxyalkylene polymer, (N a1 +N a2 )/N t is a ratio of the total of the number N a1 of the hydrolyzable silyl groups (a1) and the number N a2 of the hydrolyzable silyl groups (a2) to the total N t of the numbers of the hydrolyzable silyl groups (a1), the hydrolyzable silyl groups (a2), the 1 -propenyl groups, the propyl groups, and the allyl groups , and is 0.60 or more and 1.00 or less;
The polyoxyalkylene polymer has a ratio of Na2 to Nt , Na2 / Nt , of 0.03 or more and 1.00 or less.
本発明によれば、硬化性が良好な硬化性組成物を与える、加水分解性シリル基を有するポリオキシアルキレン系重合体と、前述のポリオキシアルキレン系重合体の製造方法と、前述のポリオキシアルキレン系重合体を含む硬化性組成物と、前述の硬化性組成物の硬化物とを提供することができる。 The present invention provides a polyoxyalkylene polymer having a hydrolyzable silyl group that gives a curable composition with good curability, a method for producing the polyoxyalkylene polymer, a curable composition containing the polyoxyalkylene polymer, and a cured product of the curable composition.
以下、本発明について詳細に説明する。 The present invention will be described in detail below.
≪ポリオキシアルキレン系重合体≫
ポリオキシアルキレン系重合体は、加水分解性シリル基を有する。
ポリオキシアルキレン系重合体の数平均分子量は、3000超である。
ポリオキシアルキレン系重合体は、下記式(1)で表される加水分解性シリル基(a1)、及びSi-H基を有する加水分解性シリル基(a2)を有する。
式(1)中、R1は、置換、又は非置換の炭素原子数1以上20以下の炭化水素基である。R2は、置換、又は非置換の炭素原子数1以上20以下の炭化水素基である。aは、0、1、又は2である。
ポリオキシアルキレン系重合体において、加水分解性シリル基(a1)の数、加水分解性シリル基(a2)の数、1-プロペニル基の数、プロピル基の数、及びアリル基の数の合計Ntに対する、加水分解性シリル基(a1)の数Na1と、加水分解性シリル基(a2)の数Na2との合計の比率である、(Na1+Na2)/Ntが0.60以上1.00以下であり、
Ntに対する、Na2の比率である、Na2/Ntが0.03以上1.00以下である。
<Polyoxyalkylene polymer>
The polyoxyalkylene polymer has a hydrolyzable silyl group.
The polyoxyalkylene polymer has a number average molecular weight of more than 3,000.
The polyoxyalkylene polymer has a hydrolyzable silyl group (a1) represented by the following formula (1) and a hydrolyzable silyl group (a2) having a Si—H group.
In formula (1), R 1 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms. R 2 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms. a is 0, 1, or 2.
In the polyoxyalkylene polymer, (N a1 +N a2 )/N t is a ratio of the total of the number N a1 of the hydrolyzable silyl groups (a1) and the number N a2 of the hydrolyzable silyl groups (a2) to the total N t of the numbers of the hydrolyzable silyl groups (a1), the hydrolyzable silyl groups (a2), the 1 -propenyl groups, the propyl groups, and the allyl groups , and is 0.60 or more and 1.00 or less;
The ratio of Na2 to Nt , Na2 / Nt, is equal to or greater than 0.03 and equal to or less than 1.00.
以上の条件を満たすポリオキシアルキレン系重合体は、硬化性が良好な硬化性組成物を与える。 Polyoxyalkylene polymers that satisfy the above conditions provide curable compositions with good curability.
前述の通り、ポリオキシアルキレン系重合体の数平均分子量は、3,000超である。ここで、数平均分子量は、ゲルパーミエーションクロマトグラフィー(GPC)により測定される、ポリスチレン換算分子量である。
このような分子量のポリオキシアルキレン系重合体の硬化物は、高いモジュラス、及び高い引張強度を示す。このため、ポリオキシアルキレン系重合体を含む硬化性組成物は、接着剤、シーリング材、弾性コーティング剤、及び粘着剤等として好適に使用され得る。
As described above, the number average molecular weight of the polyoxyalkylene polymer is more than 3000. Here, the number average molecular weight is a polystyrene-equivalent molecular weight measured by gel permeation chromatography (GPC).
A cured product of a polyoxyalkylene polymer having such a molecular weight exhibits high modulus and high tensile strength, and therefore a curable composition containing the polyoxyalkylene polymer can be suitably used as an adhesive, a sealing material, an elastic coating agent, a pressure sensitive adhesive, etc.
ポリオキシアルキレン系重合体の数平均分子量は、好ましくは5,000以上であり、より好ましくは10,000以上であり、さらに好ましくは、20,000以上である。
ポリオキシアルキレン系重合体の数平均分子量の上限は特に限定されない。ポリオキシアルキレン系重合体の数平均分子量は、例えば、100,000以下であってよく、50,000以下が好ましい。
ポリオキシアルキレン系重合体(A)の数平均分子量は、5,000以上100,000以下が好ましく、10,000以上100,000以下がより好ましく、10,000以上50,000以下がさらに好ましく、20,000以上50,000以下が特に好ましい。
また、ポリオキシアルキレン系重合体、及びポリオキシアルキレン系重合体を含む硬化性組成物の取り扱いが容易である点から、ポリオキシアルキレン系重合体の数平均分子量は、好ましくは10,000以下であり、より好ましくは6,000以下であり、さらに好ましくは4,000以下である。
つまり、硬化性組成物の取り扱いの容易さの点からは、ポリオキシアルキレン系重合体(A)の数平均分子量は、3,000超10,000以下が好ましく、30,000超6,000以下がより好ましく、3,000超4,000以下がさらに好ましい。
The number average molecular weight of the polyoxyalkylene polymer is preferably 5,000 or more, more preferably 10,000 or more, and even more preferably 20,000 or more.
The upper limit of the number average molecular weight of the polyoxyalkylene polymer is not particularly limited. The number average molecular weight of the polyoxyalkylene polymer may be, for example, 100,000 or less, and preferably 50,000 or less.
The number average molecular weight of the polyoxyalkylene polymer (A) is preferably from 5,000 to 100,000, more preferably from 10,000 to 100,000, further preferably from 10,000 to 50,000, and particularly preferably from 20,000 to 50,000.
In addition, from the viewpoint of ease of handling of the polyoxyalkylene polymer and the curable composition containing the polyoxyalkylene polymer, the number average molecular weight of the polyoxyalkylene polymer is preferably 10,000 or less, more preferably 6,000 or less, and even more preferably 4,000 or less.
That is, from the viewpoint of ease of handling of the curable composition, the number average molecular weight of the polyoxyalkylene polymer (A) is preferably more than 3,000 and not more than 10,000, more preferably more than 30,000 and not more than 6,000, and even more preferably more than 3,000 and not more than 4,000.
ポリオキシアルキレン系重合体の分子量分布(重量平均分子量Mw/数平均分子量Mn)は特に限定されない。分子量分布は、狭いことが好ましい。
具体的には、分子量分布は、好ましくは2.0未満であり、より好ましく1.6以下であり、さらに好ましくは1.5以下であり、さらにより好ましくは1.4以下であり、最も好ましくは1.3以下である。
なお、重量平均分子量も、GPCにより測定される。
The molecular weight distribution (weight average molecular weight Mw/number average molecular weight Mn) of the polyoxyalkylene polymer is not particularly limited, but it is preferable that the molecular weight distribution is narrow.
Specifically, the molecular weight distribution is preferably less than 2.0, more preferably 1.6 or less, even more preferably 1.5 or less, even more preferably 1.4 or less, and most preferably 1.3 or less.
The weight average molecular weight is also measured by GPC.
ポリオキシアルキレン系重合体は、ポリオキシアルキレン骨格を有する。
ポリオキシアルキレン骨格は、好ましくは、複数のオキシアルキレン繰り返し単位のみから構成される骨格であるか、又は、複数のオキシアルキレン繰り返し単位、及び重合時に使用される開始剤に由来する単位のみから構成される骨格である。
The polyoxyalkylene polymer has a polyoxyalkylene skeleton.
The polyoxyalkylene skeleton is preferably a skeleton composed only of a plurality of oxyalkylene repeating units, or a skeleton composed only of a plurality of oxyalkylene repeating units and units derived from an initiator used in polymerization.
オキシアルキレン繰り返し単位の炭素原子数は、2以上6以下が好ましく、2以上4以下がより好ましい。 The number of carbon atoms in the oxyalkylene repeat unit is preferably 2 to 6, more preferably 2 to 4.
ポリオキシアルキレン系重合体の分子鎖の構造は、直鎖状であっても、分岐鎖状であってもよい。 The molecular chain structure of the polyoxyalkylene polymer may be either linear or branched.
ポリオキシアルキレン系重合体は、直鎖状の分子と、分岐鎖状の分子とを含んでいてもよい。 The polyoxyalkylene polymer may contain linear and branched chain molecules.
直鎖状の分子は、後述するポリオキシアルキレン系重合体を含む硬化性組成物の硬化物の伸びが良好である点で好ましい。
分岐鎖状の分子は、後述するポリオキシアルキレン系重合体を含む硬化性組成物の強度が良好である点で好ましい。
Straight-chain molecules are preferred in that the cured product of the curable composition containing the polyoxyalkylene polymer described below has good elongation.
Branched chain molecules are preferred in that the strength of a curable composition containing the polyoxyalkylene polymer described below is good.
直鎖状の分子構造は、1分子中に1つ、又は2つの水酸基を有する開始剤を用いて、環状エーテル化合物の開環重合を行うことにより形成される。
分岐鎖状の分子構造は、1分子中に3つ以上の水酸基を有する開始剤を用いて、アルキレンオキシドの開環重合を行うことにより形成される。
The linear molecular structure is formed by ring-opening polymerization of a cyclic ether compound using an initiator having one or two hydroxyl groups in one molecule.
The branched chain molecular structure is formed by ring-opening polymerization of an alkylene oxide using an initiator having three or more hydroxyl groups in one molecule.
ポリオキシアルキレンの重合体骨格は特に限定されない。ポリオキシアルキレンの重合体骨格の好適な具体例としては、ポリオキシエチレン骨格、ポリオキシプロピレン骨格、ポリオキシブチレン骨格、ポリオキシテトラメチレン骨格、ポリオキシエチレン-ポリオキシプロピレン共重合体骨格、及びポリオキシプロピレン-ポリオキシブチレン共重合体骨格等が挙げられる。
これらの骨格の中では、ポリオキシプロピレン骨格が好ましい。
ポリオキシアルキレン系重合体は、1種のポリオキシアルキレン骨格を有する分子のみを含んでいてもよく、それぞれ種類の異なるポリオキシアルキレン骨格を有する、複数の種類の分子を含んでいてもよい。
The polyoxyalkylene polymer skeleton is not particularly limited. Specific preferred examples of the polyoxyalkylene polymer skeleton include a polyoxyethylene skeleton, a polyoxypropylene skeleton, a polyoxybutylene skeleton, a polyoxytetramethylene skeleton, a polyoxyethylene-polyoxypropylene copolymer skeleton, and a polyoxypropylene-polyoxybutylene copolymer skeleton.
Of these skeletons, the polyoxypropylene skeleton is preferred.
The polyoxyalkylene polymer may contain only one type of molecule having a polyoxyalkylene skeleton, or may contain a plurality of types of molecules each having a different type of polyoxyalkylene skeleton.
上記の方法により得られるポリオキシアルキレン系重合体を含む硬化性組成物を、シーラント、接着剤等として使用する場合、ポリオキシアルキレン系重合体におけるポリオキシアルキレン骨格の質量における、オキシプロピレン繰り返し単位の質量の比率は、50質量%以上が好ましく、80質量%以上がより好ましい。
この場合、ポリオキシアルキレン系重合体が非晶質である。また、ポリオキシアルキレン系重合体の粘度が、低い傾向がある。
When the curable composition containing the polyoxyalkylene polymer obtained by the above-mentioned method is used as a sealant, adhesive, or the like, the ratio of the mass of oxypropylene repeating units to the mass of the polyoxyalkylene skeleton in the polyoxyalkylene polymer is preferably 50 mass% or more, and more preferably 80 mass% or more.
In this case, the polyoxyalkylene polymer is amorphous, and the viscosity of the polyoxyalkylene polymer tends to be low.
ポリオキシアルキレン系重合体における、ポリオキシアルキレン骨格は、従来公知の方法によって、開始剤の存在下、重合触媒を用いて、環状エーテル化合物を開環重合することにより形成することができる。
このような開環重合により、水酸基を有するポリオキシアルキレン系重合体が得られる。水酸基を有するポリオキシアルキレン系重合体を原料として用いて、後述の方法により、加水分解性シリル基を有する上記のポリオキシアルキレン系重合体が得られる。
The polyoxyalkylene skeleton in the polyoxyalkylene polymer can be formed by ring-opening polymerization of a cyclic ether compound in the presence of an initiator using a polymerization catalyst according to a conventionally known method.
By such ring-opening polymerization, a polyoxyalkylene polymer having a hydroxyl group can be obtained. Using the polyoxyalkylene polymer having a hydroxyl group as a raw material, the above-mentioned polyoxyalkylene polymer having a hydrolyzable silyl group can be obtained by the method described later.
ポリオキシアルキレン系重合体の製造方法としては、例えば、KOHのようなアルカリ触媒による重合法、特開昭61-215623号に示される有機アルミニウム化合物とポルフィリンとを反応させて得られる錯体のような遷移金属化合物-ポルフィリン錯体触媒による重合法、特公昭46-27250号、特公昭59-15336号、米国特許3278457号、米国特許3278458号、米国特許3278459号、米国特許3427256号、米国特許3427334号、米国特許3427335号等に示される複合金属シアン化物錯体触媒による重合法、特開平10-273512号に例示されるポリホスファゼン塩からなる触媒を用いる重合法、特開平11-060722号に例示されるホスファゼン化合物からなる触媒を用いる重合法等が挙げられる。
分子量分布(Mw/Mn)の小さいポリオキシアルキレン系重合体を得やすい点で、亜鉛ヘキサシアノコバルテートグライム錯体等の複合金属シアン化物錯体触媒を用いて、環状エーテル化合物を開環重合する方法が好ましい。
Examples of methods for producing polyoxyalkylene polymers include a polymerization method using an alkali catalyst such as KOH, a polymerization method using a transition metal compound-porphyrin complex catalyst such as a complex obtained by reacting an organoaluminum compound with porphyrin as disclosed in JP-A-61-215623, a polymerization method using a composite metal cyanide complex catalyst as disclosed in JP-B-46-27250, JP-B-59-15336, U.S. Pat. No. 3,278,457, U.S. Pat. No. 3,278,458, U.S. Pat. No. 3,278,459, U.S. Pat. No. 3,427,256, U.S. Pat. No. 3,427,334, and U.S. Pat. No. 3,427,335, and the like, a polymerization method using a catalyst made of a polyphosphazene salt as exemplified in JP-A-10-273512, and a polymerization method using a catalyst made of a phosphazene compound as exemplified in JP-A-11-060722.
A method in which a cyclic ether compound is subjected to ring-opening polymerization using a composite metal cyanide complex catalyst such as a zinc hexacyanocobaltate glyme complex is preferred in that a polyoxyalkylene polymer having a narrow molecular weight distribution (Mw/Mn) can be easily obtained.
環状エーテル化合物としては、エチレンオキシド、プロピレンオキシド、ブチレンオキシド、テトラメチレンオキシド、及びテトラヒドロフラン等が挙げられる。
環状エーテル化合物としては、1種のみが使用されてもよく、2種以上を組み合わせて使用されてもよい。
環状エーテル化合物の中では、非晶質で低粘度なポリオキシアルキレン系重合体を得やすいことから、プロピレンオキシドが特に好ましい。
Examples of the cyclic ether compound include ethylene oxide, propylene oxide, butylene oxide, tetramethylene oxide, and tetrahydrofuran.
As the cyclic ether compound, only one type may be used, or two or more types may be used in combination.
Among the cyclic ether compounds, propylene oxide is particularly preferred since it is easy to obtain an amorphous, low-viscosity polyoxyalkylene polymer.
開始剤は、特に限定されない。開始剤の好適な具体例としては、ブタノール、及びプロピレングリコールモノアルキルエーテル等のモノオール;エチレングリコール、プロピレングリコール、ブタンジオール、ヘキサメチレングリコール、ネオペンチルグリコール、ジエチレングリコール、ジプロピレングリコール、及びトリエチレングリコール等のグリコール;グリセリン、トリメチロールメタン、トリメチロールプロパン、ペンタエリスリトール、及びソルビトール等の3つ以上の水酸基を有するポリオールが挙げられる。 The initiator is not particularly limited. Suitable specific examples of initiators include monools such as butanol and propylene glycol monoalkyl ether; glycols such as ethylene glycol, propylene glycol, butanediol, hexamethylene glycol, neopentyl glycol, diethylene glycol, dipropylene glycol, and triethylene glycol; and polyols having three or more hydroxyl groups such as glycerin, trimethylolmethane, trimethylolpropane, pentaerythritol, and sorbitol.
また、数平均分子量が300~4,000である水酸基末端ポリオキシアルキレン系重合体を開始剤として使用することもできる。
水酸基末端ポリオキシアルキレン系重合体の具体例としては、ポリオキシプロピレンジオール、ポリオキシプロピレントリオール、ポリオキシエチレンジオール、及びポリオキシエチレントリオール等が挙げられる。
Also, a hydroxyl-terminated polyoxyalkylene polymer having a number average molecular weight of 300 to 4,000 can be used as the initiator.
Specific examples of the hydroxyl group-terminated polyoxyalkylene polymer include polyoxypropylene diol, polyoxypropylene triol, polyoxyethylene diol, and polyoxyethylene triol.
ポリオキシアルキレン系重合体は、下記式(1)で表される加水分解性シリル基(a1)、及びSi-H基を有する加水分解性シリル基(a2)を有する。
式(1)中、R1は、置換、又は非置換の炭素原子数1以上20以下の炭化水素基である。R2は、置換、又は非置換の炭素原子数1以上20以下の炭化水素基である。aは、0、1、又は2である。
The polyoxyalkylene polymer has a hydrolyzable silyl group (a1) represented by the following formula (1) and a hydrolyzable silyl group (a2) having a Si—H group.
In formula (1), R 1 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms. R 2 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms. a is 0, 1, or 2.
ポリオキシアルキレン系重合体は、通常、複数の加水分解性シリル基(a1)を有する。ポリオキシアルキレン系重合体が有する複数の加水分解性シリル基(a1)は、同一の基であっても、2種以上の異なる基であってもよい。
また、式(1)において、複数のR1が存在する場合、複数のR1は、同一の基であっても、2種以上の異なる基であってもよい。
式(1)において、複数のR2が存在する場合、複数のR2は、同一の基であっても、2種以上の異なる基であってもよい。
The polyoxyalkylene polymer usually has a plurality of hydrolyzable silyl groups (a1). The plurality of hydrolyzable silyl groups (a1) in the polyoxyalkylene polymer may be the same group or two or more different groups.
In addition, in formula (1), when a plurality of R 1s are present, the plurality of R 1s may be the same group or two or more different groups.
In formula (1), when a plurality of R 2 are present, the plurality of R 2 may be the same group or two or more different groups.
加水分解性シリル基(a1)と、加水分解性シリル基(a2)とは、アリル基を有するポリオキシアルキレン系重合体と、ヒドロシラン化合物とのヒドロシリル化反応によってポリオキシアルキレン系重合体に導入される。
ヒドロシラン化合物としては、下記式(1-1)で表される化合物が使用される。式(1-1)における、R1、R2、及びaは、式(1)におけるR1、R2、及びaと同様である。
HSiR1
a(OR2)3-a (1-1)
式(1-1)で表されるヒドロシラン化合物は、ポリオキシアルキレン系重合体が有するアリル基とのヒドロシリル化反応により、式(1)で表される加水分解性シリル基(a1)を与える。
The hydrolyzable silyl group (a1) and the hydrolyzable silyl group (a2) are introduced into the polyoxyalkylene polymer by a hydrosilylation reaction between the polyoxyalkylene polymer having an allyl group and a hydrosilane compound.
As the hydrosilane compound, a compound represented by the following formula (1-1) is used: In formula (1-1), R 1 , R 2 and a are the same as R 1 , R 2 and a in formula (1).
HSiR 1 a (OR 2 ) 3-a (1-1)
The hydrosilane compound represented by formula (1-1) gives a hydrolyzable silyl group (a1) represented by formula (1) by a hydrosilylation reaction with an allyl group possessed by a polyoxyalkylene polymer.
また、式(1-1)で表されるヒドロシラン化合物と、ポリオキシアルキレン系重合体が有するアリル基とのヒドロシリル化反応において、Si-H基を有する加水分解性シリル基(a2)が生じる。
加水分解性シリル基(a2)の構造は、特に限定されない。加水分解性シリル基(a2)の構造の一例として下記式(2)で表される構造が挙げられる。
式(2)中、R1、R2、及びaは、式(1)中のR1、R2、及びaと同様である。nは0以上の整数である。
式(2)において、nの上限は特に限定されず、nは、通常10以下である。
Furthermore, in the hydrosilylation reaction between the hydrosilane compound represented by formula (1-1) and an allyl group contained in the polyoxyalkylene polymer, a hydrolyzable silyl group (a2) having a Si—H group is generated.
The structure of the hydrolyzable silyl group (a2) is not particularly limited. An example of the structure of the hydrolyzable silyl group (a2) is a structure represented by the following formula (2).
In formula (2), R 1 , R 2 and a are the same as R 1 , R 2 and a in formula (1), and n is an integer of 0 or more.
In the formula (2), the upper limit of n is not particularly limited, and n is usually 10 or less.
式(2)で表される基は、2分子以上の式(1-1)で表されるヒドロシラン化合物の縮合により生成する、下記式(3)で表される構造のヒドロシラン化合物に由来する。式(3)で表されるヒドロシラン化合物と、ポリオキシアルキレン系重合体が有するアリル基とのヒドロシリル化反応により、式(2)で表される基が生成する。式(3)において、nの上限は特に限定されず、nは、通常10以下である。
式(3)中、R1、R2、及びaは、式(1)中のR1、R2、及びaと同様である。nは0以上の整数である。
The group represented by formula (2) is derived from a hydrosilane compound having a structure represented by formula (3) below, which is produced by condensation of two or more molecules of a hydrosilane compound represented by formula (1-1). The group represented by formula (2) is produced by a hydrosilylation reaction between the hydrosilane compound represented by formula (3) and an allyl group in a polyoxyalkylene polymer. In formula (3), there is no upper limit for n, and n is usually 10 or less.
In formula (3), R 1 , R 2 and a are the same as R 1 , R 2 and a in formula (1), and n is an integer of 0 or more.
Si-H基を有する加水分解性シリル基(a2)の好ましい例として、下記式(4)で表される基が挙げられる。ヒドロシラン化合物(B)が不均化反応し、1分子中に複数のSi-H基を有するヒドロシラン化合物に変性された場合、変性されたヒドロシラン化合物が、ポリオキシアルキレン系重合体(A)が有するアリル基とヒドロシリル化反応することで、下記式(4)で表される基が生成する。
式(4)中、R1、R2、及びaは、式(1)中のR1、R2、及びaと同様である。bは、1、又は2である。a+bは、1以上3以下である。
Si-H基を有する加水分解性シリル基(a2)を有するポリオキシアルキレン系重合体は、Si-H基の高い反応性に起因して、良好な硬化性を有する。
A preferred example of the hydrolyzable silyl group (a2) having a Si—H group is a group represented by the following formula (4): When the hydrosilane compound (B) is modified into a hydrosilane compound having a plurality of Si—H groups in one molecule by a disproportionation reaction, the modified hydrosilane compound undergoes a hydrosilylation reaction with an allyl group in the polyoxyalkylene polymer (A) to generate a group represented by the following formula (4).
In formula (4), R 1 , R 2 and a are the same as R 1 , R 2 and a in formula (1). b is 1 or 2. a+b is 1 or more and 3 or less.
The polyoxyalkylene polymer having the hydrolyzable silyl group (a2) having a Si—H group has good curability due to the high reactivity of the Si—H group.
また、加水分解性シリル基(a1)、及び加水分解性シリル基(a2)を有するポリオキシアルキレン系重合体は、アリル基、1-プロペニル基、及びプロピル基のうちの1種以上を有し得る。
アリル基は、未反応のアリル基である。1-プロペニル基は、副反応としてのアリル基の内部異性化反応により生成し得る。プロピル基は、副反応としてのアリル基の水素化反応により生成し得る。
Furthermore, the polyoxyalkylene polymer having the hydrolyzable silyl group (a1) and the hydrolyzable silyl group (a2) may have one or more of an allyl group, a 1-propenyl group, and a propyl group.
The allyl group is an unreacted allyl group. The 1-propenyl group can be generated by an internal isomerization reaction of the allyl group as a side reaction. The propyl group can be generated by a hydrogenation reaction of the allyl group as a side reaction.
上記式(1)、及び上記式(4)において、トリメチレン基に結合している酸素原子は、ポリオキシアルキレン系重合体のポリオキシアルキレン系骨格中のいずれかの位置に結合している。
上記の酸素原子の結合位置は特に限定されない。上記の酸素原子は、ポリオキシアルキレン系骨格の末端のみならず、ポリオキシアルキレン系骨格の末端以外の位置に結合していてもよい。
上記の酸素原子の結合位置は、ポリオキシアルキレン系骨格の末端のみであるのが好ましい。
In the above formula (1) and formula (4), the oxygen atom bonded to the trimethylene group is bonded to any position in the polyoxyalkylene skeleton of the polyoxyalkylene polymer.
The bonding position of the oxygen atom is not particularly limited, and the oxygen atom may be bonded not only to the terminal of the polyoxyalkylene skeleton, but also to a position other than the terminal of the polyoxyalkylene skeleton.
The bonding positions of the oxygen atoms are preferably only at the terminals of the polyoxyalkylene skeleton.
式(1)、及び式(4)中、R1、及びR2は、それぞれ独立に、置換、又は非置換の炭素原子数1以上20以下の炭化水素基である。
R1、及びR2としての炭化水素基は、飽和炭化水素基でもよく、不飽和炭化水素基でもよい。
R1、及びR2としての炭化水素基は、脂肪族炭化水素基であっても、芳香族炭化水素基であっても、脂肪族炭化水素基と芳香族炭化水素基との組み合わせであってもよい。
R1、及びR2としての炭化水素基を構成する脂肪族炭化水素基の構造は、直鎖状であっても、分岐鎖状であっても、環状であっても、これらの構造の組み合わせであってもよい。
R1、及びR2としての炭化水素基の炭素原子数は、1以上10以下が好ましく、1以上8以下がより好ましく、1以上6以下がさらに好ましく、1以上3以下がさらにより好ましく、1、又は2が特に好ましい。
In formula (1) and formula (4), R 1 and R 2 each independently represent a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms.
The hydrocarbon group represented by R 1 and R 2 may be a saturated hydrocarbon group or an unsaturated hydrocarbon group.
The hydrocarbon group represented by R 1 and R 2 may be an aliphatic hydrocarbon group, an aromatic hydrocarbon group, or a combination of an aliphatic hydrocarbon group and an aromatic hydrocarbon group.
The structure of the aliphatic hydrocarbon group constituting the hydrocarbon group as R 1 and R 2 may be linear, branched, or cyclic, or may be a combination of these structures.
The number of carbon atoms in the hydrocarbon group represented by R 1 and R 2 is preferably 1 to 10, more preferably 1 to 8, even more preferably 1 to 6, still more preferably 1 to 3, and particularly preferably 1 or 2.
R1、及びR2としての炭化水素基が置換基を有する場合、置換基の種類は、所望する効果が損なわれない範囲で特に限定されない。
置換基の具体例としては、クロル基、及びブロモ基等のハロゲン原子;メトキシ基、及びエトキシ基等のアルコキシ基;アミノ基、N-メチルアミノ基、N-エチルアミノ基、N,N-ジメチルアミノ基、及びN,N-ジエチルアミノ基等の置換、又は非置換のアミノ基が挙げられる。
When the hydrocarbon group represented by R 1 and R 2 has a substituent, the type of the substituent is not particularly limited as long as the desired effect is not impaired.
Specific examples of the substituent include halogen atoms such as a chlorine group and a bromo group; alkoxy groups such as a methoxy group and an ethoxy group; and substituted or unsubstituted amino groups such as an amino group, an N-methylamino group, an N-ethylamino group, an N,N-dimethylamino group, and an N,N-diethylamino group.
R1、及びR2としての置換基、又は無置換の炭化水素基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、tert-ブチル基、n-ヘキシル基、2-エチルヘキシル基、及びn-ドデシル基等のアルキル基;シクロペンチル基、及びシクロヘキシル基等のシクロアルキル基;クロロメチル基、メトキシメチル基、及びN,N-ジエチルアミノメチル基等の置換アルキル基;ビニル基、イソプロペニル基、及びアリル基等のアルケニル基;フェニル基、トルイル基、ナフタレン-1-イル基、及びナフタレン-2-イル基等のアリール基;ベンジル基、及びフェネチル基等のアラルキル基が挙げられる。 Specific examples of the substituent or unsubstituted hydrocarbon group as R 1 and R 2 include alkyl groups such as methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, tert-butyl group, n-hexyl group, 2-ethylhexyl group, and n-dodecyl group; cycloalkyl groups such as cyclopentyl group and cyclohexyl group; substituted alkyl groups such as chloromethyl group, methoxymethyl group, and N,N-diethylaminomethyl group; alkenyl groups such as vinyl group, isopropenyl group, and allyl group; aryl groups such as phenyl group, toluyl group, naphthalene-1-yl group, and naphthalene-2-yl group; and aralkyl groups such as benzyl group and phenethyl group.
上記の置換、又は無置換の炭化水素基の中では、アルキル基、及び置換アルキル基が好ましく、メチル基、エチル基、クロロメチル基、及びメトキシメチル基がより好ましく、メチル基が特に好ましい。 Among the above substituted or unsubstituted hydrocarbon groups, alkyl groups and substituted alkyl groups are preferred, with methyl groups, ethyl groups, chloromethyl groups and methoxymethyl groups being more preferred, and methyl groups being particularly preferred.
式(1)、及び式(4)中、aは、0、1、又は2である。硬化性の点で、aは好ましくは0、又は1である。
また、式(4)において、bは、1、又は2である。a+bは、1以上3以下である。従って、3-a-bは、0以上2以下である。
In the formula (1) and the formula (4), a is 0, 1, or 2. In terms of curability, a is preferably 0 or 1.
In addition, in formula (4), b is 1 or 2. a+b is 1 or more and 3 or less. Therefore, 3-a-b is 0 or more and 2 or less.
式(1)で表される基における、-SiR1 a(OR2)3-aで表される基の好ましい具体例としては、トリメトキシシリル基、トリエトキシシリル基、トリス(2-プロペニルオキシ)シリル基、ジメトキシメチルシリル基、ジエトキシメチルシリル基、ジメトキシエチルシリル基、(クロロメチル)ジメトキシシリル基、(クロロメチル)ジエトキシシリル基、(メトキシメチル)ジメトキシシリル基、(メトキシメチル)ジエトキシシリル基、(N,N-ジエチルアミノメチル)ジメトキシシリル基、及び(N,N-ジエチルアミノメチル)ジエトキシシリル基等が挙げられる。 Preferred specific examples of the group represented by -SiR 1 a (OR 2 ) 3-a in the group represented by formula (1) include a trimethoxysilyl group, a triethoxysilyl group, a tris(2-propenyloxy)silyl group, a dimethoxymethylsilyl group, a diethoxymethylsilyl group, a dimethoxyethylsilyl group, a (chloromethyl)dimethoxysilyl group, a (chloromethyl)diethoxysilyl group, a (methoxymethyl)dimethoxysilyl group, a (methoxymethyl)diethoxysilyl group, an (N,N-diethylaminomethyl)dimethoxysilyl group, and an (N,N-diethylaminomethyl)diethoxysilyl group.
良好な機械物性を有する硬化物を得やすい点で、これらの基の中では、トリメトキシシリル基、トリエトキシシリル基、ジメトキシメチルシリル基、及び(メトキシメチル)ジメトキシシリル基が好ましい。
加水分解性シリル基(a1)の活性の点からは、-SiR1
a(OR2)3-aで表される基として、トリメトキシシリル基、(クロロメチル)ジメトキシシリル基、及び(メトキシメチル)ジメトキシシリル基が好ましく、トリメトキシシリル基、及び(メトキシメチル)ジメトキシシリル基がより好ましい。
安定性の観点からは、-SiR1
a(OR2)3-aで表される基として、ジメトキシメチルシリル基、及びトリエトキシシリル基がより好ましく、ジメトキシメチルシリル基が特に好ましい。
Of these groups, trimethoxysilyl, triethoxysilyl, dimethoxymethylsilyl, and (methoxymethyl)dimethoxysilyl are preferred because they are more likely to give a cured product having good mechanical properties.
From the viewpoint of activity of the hydrolyzable silyl group (a1), the group represented by -SiR 1 a (OR 2 ) 3-a is preferably a trimethoxysilyl group, a (chloromethyl)dimethoxysilyl group, or a (methoxymethyl)dimethoxysilyl group, and more preferably a trimethoxysilyl group or a (methoxymethyl)dimethoxysilyl group.
From the viewpoint of stability, the group represented by --SiR 1 a (OR 2 ) 3-a is more preferably a dimethoxymethylsilyl group or a triethoxysilyl group, and particularly preferably a dimethoxymethylsilyl group.
また、式(4)で表される基における、-SiR1
aHb(OR2)3-a-bで表される基は、式(1)で表される基における、-SiR1
a(OR2)3-aで表される基のうち、1つ、又は2つの-OR2で表される基が、水素原子に置換された基であるのが好ましい。
従って、式(4)で表される基における、-SiR1
aHb(OR2)3-a-bで表される基の具体例としては、ジメトキシヒドロシリル基、メトキシジヒドロシリル基、ジエトキシヒドロシリル基、ジエトキシヒドロシリル基、ジ(2-プロペニルオキシ)ヒドロシリル基、2-プロペニルオキシジヒドロシリル基、メトキシ(メチル)ヒドロシリル基(-SiCH3H(OCH3))、メチルジヒドロシリル基、エトキシ(メチル)ヒドロシリル基(-SiCH3H(OCH2CH3))、メトキシ(エチル)ヒドロシリル基(-Si(CH2CH3)H(OCH3))、エチルジヒドロシリル基、メトキシ(クロロメチル)ヒドロシリル基、クロロメチルジヒドロシリル基、エトキシ(クロロメチル)ヒドロシリル基、メトキシ(メトキシメチル)ヒドロシリル基、メトキシメチルジヒドロシリル基、エトキシ(メトキシメチル)ヒドロシリル基、メトキシ(N,N-ジエチルアミノメチル)ヒドロシリル基、N,N-ジエチルアミノメチルジヒドロシリル基、及びエトキシ(N,N-ジエチルアミノ)ヒドロシリル基が挙げられる。
In addition, the group represented by -SiR 1 a H b (OR 2 ) 3-a-b in the group represented by formula (4) is preferably a group in which one or two of the groups represented by -OR 2 in the group represented by -SiR 1 a (OR 2 ) 3-a in the group represented by formula (1) have been substituted with a hydrogen atom.
Therefore, specific examples of the group represented by -SiR 1 a H b (OR 2 ) 3-a-b in the group represented by formula (4) include a dimethoxyhydrosilyl group, a methoxydihydrosilyl group, a diethoxyhydrosilyl group, a diethoxyhydrosilyl group, a di(2-propenyloxy)hydrosilyl group, a 2-propenyloxydihydrosilyl group, a methoxy(methyl)hydrosilyl group (-SiCH 3 H(OCH 3 )), a methyldihydrosilyl group, an ethoxy(methyl)hydrosilyl group (-SiCH 3 H(OCH 2 CH 3 )), a methoxy(ethyl)hydrosilyl group (-Si(CH 2 CH 3 )H(OCH 3 )), ethyldihydrosilyl group, methoxy(chloromethyl)hydrosilyl group, chloromethyldihydrosilyl group, ethoxy(chloromethyl)hydrosilyl group, methoxy(methoxymethyl)hydrosilyl group, methoxymethyldihydrosilyl group, ethoxy(methoxymethyl)hydrosilyl group, methoxy(N,N-diethylaminomethyl)hydrosilyl group, N,N-diethylaminomethyldihydrosilyl group, and ethoxy(N,N-diethylamino)hydrosilyl group.
ポリオキシアルキレン系重合体において、加水分解性シリル基(a1)の数、加水分解性シリル基(a2)の数、1-プロペニル基の数、プロピル基の数、及びアリル基の数の合計Ntに対する、加水分解性シリル基(a1)の数Na1と、加水分解性シリル基(a2)の数Na2との合計の比率である、(Na1+Na2)/Ntが0.60以上1.00以下である。
また、Ntに対する、Na2の比率である、Na2/Ntが0.03以上1.00以下である。
(Na1+Na2)/Ntと、Na2/Ntとが、それぞれ上記の範囲内であることにより、ポリオキシアルキレン系重合体を含む硬化性組成物が速やかに硬化する。
In the polyoxyalkylene polymer, (N a1 +N a2 ) /N t , which is the ratio of the total of the number N a1 of hydrolyzable silyl groups (a1) and the number N a2 of hydrolyzable silyl groups (a2) to the total N t of the numbers of hydrolyzable silyl groups (a1), hydrolyzable silyl groups ( a2 ), 1- propenyl groups, propyl groups, and allyl groups , is 0.60 or more and 1.00 or less.
Further, the ratio of Na2 to Nt , Na2 / Nt, is 0.03 or more and 1.00 or less.
When (N a1 +N a2 )/N t and N a2 /N t are within the above ranges, the curable composition containing the polyoxyalkylene polymer is cured quickly.
(Na1+Na2)/Ntは、0.70以上1.00以下が好ましく、0.80以上1.00以下がより好ましく、0.85以上1.00以下がさらに好ましく、0.90以上1.00以下がよりさらに好ましく、0.95以上1.00以下が最も好ましい。
Na2/Ntは、0.10以上1.00以下が好ましく、0.20以上1.00以下がより好ましく、0.25以上1.00以下がさらに好ましい。
Na2/Ntは、0.70以下であってもよく、0.50以下であってもよく、0.40以下であってもよく、0.30以下であってもよい。
(N a1 +N a2 )/N t is preferably 0.70 or more and 1.00 or less, more preferably 0.80 or more and 1.00 or less, even more preferably 0.85 or more and 1.00 or less, still more preferably 0.90 or more and 1.00 or less, and most preferably 0.95 or more and 1.00 or less.
N a2 /N t is preferably 0.10 or more and 1.00 or less, more preferably 0.20 or more and 1.00 or less, and even more preferably 0.25 or more and 1.00 or less.
N a2 /N t may be 0.70 or less, 0.50 or less, 0.40 or less, or 0.30 or less.
Na1/Nt、及びNa2/Ntは、1H NMRにより、加水分解性シリル基(a1)、加水分解性シリル基(a2)、1-プロペニル基、プロピル基、及びアリル基の各基に相当するシグナルの積分値に基づいて決定することができる。例えば、加水分解性シリル基を有するポリオキシアルキレン系重合体を重クロロホルムに溶解させた試料を用いて、1H NMR測定を行う場合、加水分解性シリル基(a1)、加水分解性シリル基(a2)、1-プロペニル基、プロピル基、及びアリル基のピークは明確に区別できる。 N a1 /N t and N a2 /N t can be determined by 1 H NMR based on the integral values of the signals corresponding to the hydrolyzable silyl group (a1), the hydrolyzable silyl group (a2), the 1-propenyl group, the propyl group, and the allyl group. For example, when 1 H NMR measurement is performed using a sample in which a polyoxyalkylene polymer having a hydrolyzable silyl group is dissolved in deuterated chloroform, the peaks of the hydrolyzable silyl group (a1), the hydrolyzable silyl group (a2), the 1-propenyl group, the propyl group, and the allyl group can be clearly distinguished.
例えば、加水分解性シリル基(a1)の一例である3-(ジメトキシメチルシリル)プロピルオキシ基について、0.6ppm付近に2個のプロトンに由来するピークが観測される。Si-H基について、4.5ppm付近に1個のプロトンに由来するピークが観測される。原料のヒドロシラン化合物に由来するSi-H基について、4.5ppm付近に1個のプロトンに由来するピークが観測されるが、前者は減圧除去により低減せず、後者は減圧除去により容易に低減、もしくは消失することから区別できる。
また、1-プロペニル基に由来するピークが、5.9~6.3ppm付近に、1個のプロトンに由来する複数のピークが観測される。また、プロピル基に由来するピークが、0.9ppm付近に3個のプロトンに由来するピークとして観測される。また、アリル基に由来するピークが、5.1~5.3ppm付近に2個のプロトンに由来する2個のピークとして観測される。これらのピークの積分値に基づいて上記の割合を決定することができる。
For example, for a 3-(dimethoxymethylsilyl)propyloxy group, which is an example of the hydrolyzable silyl group (a1), a peak derived from two protons is observed at about 0.6 ppm. For a Si—H group, a peak derived from one proton is observed at about 4.5 ppm. For a Si—H group derived from the raw material hydrosilane compound, a peak derived from one proton is observed at about 4.5 ppm; however, these peaks can be distinguished from each other because the former is not reduced by removal under reduced pressure, whereas the latter is easily reduced or eliminated by removal under reduced pressure.
Furthermore, a peak derived from a 1-propenyl group is observed in the vicinity of 5.9 to 6.3 ppm as multiple peaks derived from one proton. Furthermore, a peak derived from a propyl group is observed in the vicinity of 0.9 ppm as a peak derived from three protons. Furthermore, a peak derived from an allyl group is observed in the vicinity of 5.1 to 5.3 ppm as two peaks derived from two protons. The above ratio can be determined based on the integral values of these peaks.
ポリオキシアルキレン系重合体の製造方法については、詳細に後述するが、上記のポリオキシアルキレン系重合体は、ヒドロシリル化反応触媒を用いるヒドロシリル化反応により製造される。
ヒドロシリル化反応触媒としては特に限定されず、鉄、コバルト、ニッケル、マンガン、イリジウム、パラジウム、ロジウム、及びルテニウム等の金属や、前述の金属の錯体等が挙げられる。しかし、特にルテニウム錯体の存在下でヒドロシリル化反応を実施することで、加水分解性シリル基の含有割合が高いポリオキシアルキレン系重合体を得やすい。このため、ポリオキシアルキレン系重合体は、触媒として使用された、ルテニウム錯体等のヒドロシリル化反応触媒を含有してもよい。
The method for producing the polyoxyalkylene polymer will be described in detail later, but the polyoxyalkylene polymer is produced by a hydrosilylation reaction using a hydrosilylation reaction catalyst.
The hydrosilylation catalyst is not particularly limited, and includes metals such as iron, cobalt, nickel, manganese, iridium, palladium, rhodium, and ruthenium, and complexes of the above metals. However, by carrying out the hydrosilylation reaction in the presence of a ruthenium complex, it is easy to obtain a polyoxyalkylene polymer having a high content of hydrolyzable silyl groups. For this reason, the polyoxyalkylene polymer may contain a hydrosilylation catalyst such as a ruthenium complex used as a catalyst.
≪ポリオキシアルキレン系重合体の製造方法≫
以上説明したポリオキシアルキレン系重合体は、ヒドロシリル化反応触媒(C)の存在下での、アリル基を有するポリオキシアルキレン系重合体(A)と、ヒドロシラン化合物(B)とのヒドロシリル化を含む方法により製造され得る。
<Production method of polyoxyalkylene polymer>
The polyoxyalkylene polymer described above can be produced by a process comprising hydrosilylation of an allyl group-containing polyoxyalkylene polymer (A) with a hydrosilane compound (B) in the presence of a hydrosilylation reaction catalyst (C).
アリル基を有するポリオキシアルキレン系重合体(A)は、前述した方法により環状エーテル化合物を開環重合させて得られる、水酸基を有するポリオキシアルキレン系重合体を用いて調製される。 The polyoxyalkylene polymer (A) having an allyl group is prepared using a polyoxyalkylene polymer having a hydroxyl group, which is obtained by ring-opening polymerization of a cyclic ether compound by the method described above.
ポリオキシアルキレン系重合体が有する水酸基にアリル基を導入するため、水酸基にアルカリ金属化合物を作用させて、水酸基をアルカリ金属アルコラートに変換する。アルカリ金属化合物に代えて、複合金属シアン化物錯体触媒を用いることもできる。 In order to introduce an allyl group into the hydroxyl group of the polyoxyalkylene polymer, an alkali metal compound is reacted with the hydroxyl group to convert the hydroxyl group into an alkali metal alcoholate. A composite metal cyanide complex catalyst can also be used in place of the alkali metal compound.
アルカリ金属化合物の具体例としては、水酸化ナトリウム、水酸化カリウム、水酸化リチウム、及び水酸化セシウム等のアルカリ金属水酸化物;ナトリウムメトキシド、ナトリウムエトキシド、ナトリウムtert-ブトキシド、カリウムメトキシド、ナトリウムtert-ブトキシド、及びカリウムtert-ブトキシド等のアルカリ金属アルコキシドが挙げられる。
これらの中では、水酸化ナトリウム、ナトリウムメトキシド、ナトリウムエトキシド、ナトリウムtert-ブトキシド、水酸化カリウム、カリウムメトキシド、カリウムエトキシド、及びカリウムtert-ブトキシドが好ましく、ナトリウムメトキシド、及びナトリウムtert-ブトキシドがより好ましい。
入手性の点では、ナトリウムメトキシドが特に好ましい。反応性の点では、ナトリウムtert-ブトキシドが特に好ましい。
アルカリ金属化合物は、溶液として反応に供されてもよい。
Specific examples of alkali metal compounds include alkali metal hydroxides such as sodium hydroxide, potassium hydroxide, lithium hydroxide, and cesium hydroxide; and alkali metal alkoxides such as sodium methoxide, sodium ethoxide, sodium tert-butoxide, potassium methoxide, sodium tert-butoxide, and potassium tert-butoxide.
Of these, sodium hydroxide, sodium methoxide, sodium ethoxide, sodium tert-butoxide, potassium hydroxide, potassium methoxide, potassium ethoxide, and potassium tert-butoxide are preferred, with sodium methoxide and sodium tert-butoxide being more preferred.
In terms of availability, sodium methoxide is particularly preferred, and in terms of reactivity, sodium tert-butoxide is particularly preferred.
The alkali metal compound may be subjected to the reaction in the form of a solution.
アルカリ金属化合物の使用量は、ポリオキシアルキレン系重合体が有する水酸基に所望する量のアリル基を導入できる限り特に限定されない。
アルカリ金属化合物の使用量は、ポリオキシアルキレン系重合体が有する水酸基1.0モルに対して、0.5モル以上が好ましく、0.6モル以上がより好ましく、0.7モル以上がさらに好ましく、0.8モル以上がさらにより好ましい。
アルカリ金属化合物の使用量は、ポリオキシアルキレン系重合体が有する水酸基1.0モルに対して、1.2モル以下が好ましく、1.1モル以下がより好ましい。
従って、アルカリ金属化合物の使用量は、ポリオキシアルキレン系重合体が有する水酸基1.0モルに対して、0.5モル以上1.2モル以下が好ましく、0.6モル以上1.2モル以下がより好ましく、0.7モル以上1.1モル以下がさらに好ましく、0.8モル以上1.1モル以下が特に好ましい。
The amount of the alkali metal compound used is not particularly limited as long as it is possible to introduce a desired amount of allyl groups into the hydroxyl groups of the polyoxyalkylene polymer.
The amount of the alkali metal compound used is preferably 0.5 mol or more, more preferably 0.6 mol or more, even more preferably 0.7 mol or more, and even more preferably 0.8 mol or more, per 1.0 mol of hydroxyl groups in the polyoxyalkylene polymer.
The amount of the alkali metal compound used is preferably 1.2 mol or less, and more preferably 1.1 mol or less, per 1.0 mol of hydroxyl groups in the polyoxyalkylene polymer.
Therefore, the amount of the alkali metal compound used is preferably 0.5 mol or more and 1.2 mol or less, more preferably 0.6 mol or more and 1.2 mol or less, even more preferably 0.7 mol or more and 1.1 mol or less, and particularly preferably 0.8 mol or more and 1.1 mol or less, per 1.0 mol of hydroxyl groups in the polyoxyalkylene polymer.
ポリオキシアルキレン系重合体が有する水酸基と、アルカリ金属化合物との反応を良好に進行させる点で、ポリオキシアルキレン系重合体とアルカリ金属化合物を含む反応液から、水や、水酸基を有するポリオキシアルキレン系重合体以外のアルコールを予め除去しておくのが好ましい。
水やアルコールを除去する方法としては、公知の種々の方法を採用できる。具体的には、加熱蒸発、減圧脱揮、噴霧気化、薄膜蒸発、及び共沸脱揮等の方法から選択される方法を採用できる。
In order to ensure that the reaction between the hydroxyl groups of the polyoxyalkylene polymer and the alkali metal compound proceeds smoothly, it is preferable to previously remove water and alcohol other than the polyoxyalkylene polymer having hydroxyl groups from the reaction solution containing the polyoxyalkylene polymer and the alkali metal compound.
As a method for removing water or alcohol, various known methods can be used, specifically, a method selected from methods such as thermal evaporation, reduced pressure devolatilization, spray evaporation, thin film evaporation, and azeotropic devolatilization can be used.
ポリオキシアルキレン系重合体が有する水酸基と、アルカリ金属化合物とを反応させる温度は、反応が良好に進行する限り特に限定されない。
反応温度は、好ましくは50℃以上150℃以下であり、より好ましくは110℃以上145℃以下である。
ポリオキシアルキレン系重合体が有する水酸基と、アルカリ金属化合物との反応時間は、好ましくは10分以上5時間以下であり、より好ましくは30分以上3時間以下である。
The temperature at which the hydroxyl groups of the polyoxyalkylene polymer are reacted with the alkali metal compound is not particularly limited as long as the reaction proceeds smoothly.
The reaction temperature is preferably 50° C. or higher and 150° C. or lower, and more preferably 110° C. or higher and 145° C. or lower.
The reaction time between the hydroxyl groups of the polyoxyalkylene polymer and the alkali metal compound is preferably from 10 minutes to 5 hours, and more preferably from 30 minutes to 3 hours.
上記のようにして、水酸基がアルカリ金属アルコラート化された後のポリオキシアルキレン系重合体を、ハロゲン化アリルと反応させることにより、アリル基を有するポリオキシアルキレン系重合体(A)が得られる。 The polyoxyalkylene polymer after the hydroxyl groups have been converted to alkali metal alcoholates as described above is reacted with an allyl halide to obtain a polyoxyalkylene polymer (A) having allyl groups.
ハロゲン化アリルの具体例としては、塩化アリル、臭化アリル、及びヨウ化アリル等が挙げられる。これらの中では、取り扱いの容易さ等から、塩化アリルが好ましい。 Specific examples of allyl halides include allyl chloride, allyl bromide, and allyl iodide. Of these, allyl chloride is preferred due to ease of handling, etc.
ハロゲン化アリルの使用量は、ポリオキシアルキレン系重合体に所望する量のアリル基が導入される限り特に限定されない。
ハロゲン化アリルの使用量は、アルカリ金属アルコラート化されたポリオキシアルキレン系重合体の調製に使用されたポリオキシアルキレン系重合体が有する水酸基1.0モルに対して、好ましくは0.7モル以上であり、より好ましくは1.0モル以上である。
また、ハロゲン化アリルの使用量は、アルカリ金属アルコラート化されたポリオキシアルキレン系重合体の調製に使用されたポリオキシアルキレン系重合体が有する水酸基1.0モルに対して、好ましくは5.0モル以下であり、より好ましくは2.0モル以下である。
従って、ハロゲン化アリルの使用量は、アルカリ金属アルコラート化されたポリオキシアルキレン系重合体の調製に使用されたポリオキシアルキレン系重合体が有する水酸基1.0モルに対して、0.7モル以上5.0モル以下が好ましく、1.0モル以上2.0モル以下がより好ましい。
The amount of the allyl halide used is not particularly limited as long as a desired amount of allyl groups is introduced into the polyoxyalkylene polymer.
The amount of allyl halide used is preferably 0.7 mol or more, more preferably 1.0 mol or more, per 1.0 mol of hydroxyl groups contained in the polyoxyalkylene polymer used in the preparation of the alkali metal alcoholated polyoxyalkylene polymer.
The amount of allyl halide used is preferably 5.0 mol or less, more preferably 2.0 mol or less, per 1.0 mol of hydroxyl group contained in the polyoxyalkylene polymer used in the preparation of the alkali metal alcoholated polyoxyalkylene polymer.
Therefore, the amount of the allyl halide used is preferably 0.7 mol or more and 5.0 mol or less, and more preferably 1.0 mol or more and 2.0 mol or less, per 1.0 mol of hydroxyl group in the polyoxyalkylene polymer used in the preparation of the alkali metal alcoholated polyoxyalkylene polymer.
アルカリ金属アルコラート化されたポリオキシアルキレン系重合体と、ハロゲン化アリルとの反応温度は、好ましくは50℃以上150℃以下であり、より好ましくは110℃以上140℃以下である。
アルカリ金属アルコラート化されたポリオキシアルキレン系重合体と、ハロゲン化アリルとの反応時間は、好ましくは10分以上5時間以であり、より好ましくは30分以上3時間以下である。
The reaction temperature between the alkali metal alcoholated polyoxyalkylene polymer and the allyl halide is preferably 50°C or higher and 150°C or lower, more preferably 110°C or higher and 140°C or lower.
The reaction time between the alkali metal alcoholated polyoxyalkylene polymer and the allyl halide is preferably from 10 minutes to 5 hours, more preferably from 30 minutes to 3 hours.
以上のようにして得られるアリル基を有するポリオキシアルキレン系重合体(A)と、ヒドロシラン化合物(B)とのヒドロシリル化により、加水分解性シリル基を有するポリオキシアルキレン系重合体を生成させる。
ヒドロシリル化は、ルテニウム錯体(C1)の存在下で行われる。
The polyoxyalkylene polymer having an allyl group (A) obtained as described above is subjected to hydrosilylation with a hydrosilane compound (B) to produce a polyoxyalkylene polymer having a hydrolyzable silyl group.
The hydrosilylation is carried out in the presence of a ruthenium complex (C1).
ポリオキシアルキレン系重合体は、前述の式(1)で表される加水分解性シリル基(a1)、及びSi-H基を有する加水分解性シリル基(a2)を有する。 The polyoxyalkylene polymer has a hydrolyzable silyl group (a1) represented by the above formula (1) and a hydrolyzable silyl group (a2) having a Si-H group.
このため、ヒドロシラン化合物(B)としては、下記式(1-1)で表される化合物が使用される。
HSiR1
a(OR2)3-a (1-1)
式(1-1)で表されるヒドロシラン化合物(B)は、ポリオキシアルキレン系重合体(A)が有するアリル基とのヒドロシリル化反応により、式(1)で表される加水分解性シリル基(a1)を与える。
また、式(1-1)で表されるヒドロシラン化合物(B)と、ポリオキシアルキレン系重合体(A)が有するアリル基とのヒドロシリル化反応において、ヒドロシラン化合物(B)の不均化反応が起こり、さらに不均化反応により生じる一分子中に複数のSi-H基を有するヒドロシラン化合物がアリル基とヒドロシリル化反応した場合、式(4)で表される加水分解性シリル基(a2)が生成する。
For this reason, a compound represented by the following formula (1-1) is used as the hydrosilane compound (B).
HSiR 1 a (OR 2 ) 3-a (1-1)
The hydrosilane compound (B) represented by the formula (1-1) gives a hydrolyzable silyl group (a1) represented by the formula (1) through a hydrosilylation reaction with an allyl group in the polyoxyalkylene polymer (A).
Furthermore, in the hydrosilylation reaction between the hydrosilane compound (B) represented by the formula (1-1) and an allyl group in the polyoxyalkylene polymer (A), a disproportionation reaction of the hydrosilane compound (B) occurs. When the hydrosilane compound having a plurality of Si—H groups in one molecule produced by the disproportionation reaction further undergoes a hydrosilylation reaction with the allyl group, a hydrolyzable silyl group (a2) represented by the formula (4) is produced.
上記の方法において、ルテニウム錯体(C1)等のヒドロシリル化反応触媒(C)の存在下に、ヒドロシリル化を行うことにより、加水分解性シリル基(a1)とともに、所望する量の加水分解性シリル基(a2)が生成する。 In the above method, hydrosilylation is carried out in the presence of a hydrosilylation reaction catalyst (C) such as a ruthenium complex (C1), thereby producing a desired amount of hydrolyzable silyl groups (a2) together with hydrolyzable silyl groups (a1).
式(1-1)で表されるヒドロシラン化合物(B)の具体例としては、トリメトキシシラン、トリエトキシシラン、トリフェノキシシラン、トリス(2-プロペニルオキシ)シラン、ジメトキシメチルシラン、ジエトキシメチルシラン、ジメトキシエチルシラン、(クロロメチル)ジメトキシシラン、(クロロメチル)ジエトキシシラン、(メトキシメチル)ジメトキシシラン、(メトキシメチル)ジエトキシシラン、(N,N-ジエチルアミノメチル)ジメトキシシラン、(N,N-ジエチルアミノメチル)ジエトキシシラン、及びジフェノキシメチルシラン等が挙げられる。 Specific examples of the hydrosilane compound (B) represented by formula (1-1) include trimethoxysilane, triethoxysilane, triphenoxysilane, tris(2-propenyloxy)silane, dimethoxymethylsilane, diethoxymethylsilane, dimethoxyethylsilane, (chloromethyl)dimethoxysilane, (chloromethyl)diethoxysilane, (methoxymethyl)dimethoxysilane, (methoxymethyl)diethoxysilane, (N,N-diethylaminomethyl)dimethoxysilane, (N,N-diethylaminomethyl)diethoxysilane, and diphenoxymethylsilane.
最終的に得られるポリオキシアルキレン系重合体の硬化性と、ポリオキシアルキレン系重合体を含む硬化性組成物の硬化物の強度の点で、ヒドロシラン化合物(B)としては、トリメトキシシラン、及びジメトキシメチルシランが特に好ましい。 In terms of the curability of the final polyoxyalkylene polymer and the strength of the cured product of the curable composition containing the polyoxyalkylene polymer, trimethoxysilane and dimethoxymethylsilane are particularly preferred as the hydrosilane compound (B).
ヒドロシラン化合物の使用量は、ポリオキシアルキレン系重合体(A)が有するアリル基の1.0モルに対して、好ましくは1.0モル以上であり、より好ましくは3.0モル以上であり、さらに好ましくは5.0モル以上である。
ヒドロシラン化合物の使用量は、ポリオキシアルキレン系重合体(A)が有するアリル基の1.0モルに対して、20.0モル以下が好ましく、10.0モル以下がより好ましい。
従って、ヒドロシラン化合物の使用量は、ポリオキシアルキレン系重合体(B)が有するアリル基の1.0モルに対して、1.0モル以上20.0モル以下が好ましく、3.0モル以上20.0モル以下がより好ましく、5.0モル以上10.0モル以下がさらに好ましい。
上記の範囲内の量のヒドロシラン化合物(B)が使用されると、低粘度であり、扱いが容易なポリオキシアルキレン系重合体を得やすい。
ヒドロシリル化反応に用いるヒドロシラン化合物(B)は、1種であっても2種以上であってもよい。
The amount of the hydrosilane compound used is preferably 1.0 mol or more, more preferably 3.0 mol or more, and even more preferably 5.0 mol or more, per 1.0 mol of allyl groups in the polyoxyalkylene polymer (A).
The amount of the hydrosilane compound used is preferably 20.0 mol or less, and more preferably 10.0 mol or less, per 1.0 mol of allyl groups in the polyoxyalkylene polymer (A).
Therefore, the amount of the hydrosilane compound used is preferably from 1.0 mol to 20.0 mol, more preferably from 3.0 mol to 20.0 mol, and even more preferably from 5.0 mol to 10.0 mol, per 1.0 mol of allyl groups in the polyoxyalkylene polymer (B).
When the hydrosilane compound (B) is used in an amount within the above range, a polyoxyalkylene polymer that has a low viscosity and is easy to handle is likely to be obtained.
The hydrosilane compound (B) used in the hydrosilylation reaction may be one type or two or more types.
以上説明したヒドロシリル化反応は、ヒドロシリル化反応触媒(C)の存在下で行われる。ヒドロシリル化反応触媒としては特に限定されず、鉄、コバルト、ニッケル、マンガン、イリジウム、パラジウム、ロジウム、ルテニウム等の金属や、その錯体等が挙げられる。しかし、特にルテニウム錯体(C1)の存在下でヒドロシリル化反応を実施することで、加水分解性シリル基の含有割合が高いポリオキシアルキレン系重合体を得やすい。 The hydrosilylation reaction described above is carried out in the presence of a hydrosilylation catalyst (C). There are no particular limitations on the hydrosilylation catalyst, and examples include metals such as iron, cobalt, nickel, manganese, iridium, palladium, rhodium, and ruthenium, as well as complexes thereof. However, by carrying out the hydrosilylation reaction in the presence of a ruthenium complex (C1), in particular, it is easy to obtain a polyoxyalkylene polymer having a high content of hydrolyzable silyl groups.
ルテニウム錯体(C1)としては、ルテニウム原子を含む錯体であって、上記のヒドロシリル化反応を良好に促進させる錯体化合物であれば特に限定されない。 The ruthenium complex (C1) is not particularly limited as long as it is a complex that contains a ruthenium atom and effectively promotes the above-mentioned hydrosilylation reaction.
ルテニウム錯体(C1)としては、化合物(D)に由来する配位子(C2)を有する錯体化合物が好ましい。
化合物(D)は、1分子中に、少なくとも1つの炭素-炭素二重結合と、少なくとも1つの電子吸引性基とを有する。ここで、化合物(D)が有する炭素-炭素二重結合は、エチレン性の炭素-炭素二重結合であっても、芳香族性の炭素-炭素二重結合であってもよい。
また、化合物(D)において、電子吸引性基の少なくとも1つが、炭素-炭素二重結合を構成する炭素原子に結合している。
The ruthenium complex (C1) is preferably a complex compound having a ligand (C2) derived from the compound (D).
Compound (D) has at least one carbon-carbon double bond and at least one electron-withdrawing group in one molecule. Here, the carbon-carbon double bond in compound (D) may be an ethylenic carbon-carbon double bond or an aromatic carbon-carbon double bond.
In addition, in compound (D), at least one of the electron-withdrawing groups is bonded to a carbon atom that constitutes a carbon-carbon double bond.
ルテニウム錯体(C1)が有する配位子(C2)の種類は、1種であっても2種以上であってもよい。 The ruthenium complex (C1) may have one or more types of ligand (C2).
化合物(D)が有する電子吸引性基としては、フルオロ基、クロロ基、ブロモ基、及びヨード基等のハロゲン原子、シアノ基、アルデヒド基、並びにニトロ基等が挙げられる。同一分子内に複数の電子吸引性基が存在する場合、複数の電子吸引性基は、同一であっても異なっていてもよい。
化合物(D)は、一分子中に、1つ以上、好ましくは2つ以上、より好ましくは2つ~4つ、さらに好ましくは、2つ、又は3つの電子吸引性基を有する。
Examples of the electron-withdrawing group contained in the compound (D) include halogen atoms such as a fluoro group, a chloro group, a bromo group, and an iodine group, a cyano group, an aldehyde group, and a nitro group, etc. When multiple electron-withdrawing groups are present in the same molecule, the multiple electron-withdrawing groups may be the same or different.
Compound (D) has one or more, preferably two or more, more preferably two to four, and even more preferably two or three electron-withdrawing groups in one molecule.
電子吸引性基としては、ハロゲン原子が好ましく、フルオロ基、ブロモ基、及びヨード基からなる群より選択される1種以上がより好ましい。電子吸引性基としてはブロモ基、及びヨード基がより好ましく、ブロモ基がさらに好ましい。
特に、化合物(D)は、フルオロ基、ブロモ基、及びヨード基から選択される電子吸引性基を、好ましくは1つ以上、より好ましくは2つ以上、一分子中に有する。
化合物(D)は、ブロモ基、及びヨード基から選択される電子吸引性基を、好ましくは1つ以上、一分子中に有する。
この場合、化合物(D)は、ブロモ基及び/又はヨード基に加えて、フルオロ基を有してもよい。これらの電子吸引性基が、化合物(D)における炭素-炭素二重結合を構成する炭素原子に直接結合する。
The electron-withdrawing group is preferably a halogen atom, more preferably one or more selected from the group consisting of a fluoro group, a bromo group, and an iodo group, more preferably a bromo group or an iodo group, and even more preferably a bromo group.
In particular, compound (D) preferably has one or more, more preferably two or more, electron-withdrawing groups selected from a fluoro group, a bromo group, and an iodo group in one molecule.
Compound (D) preferably has one or more electron-withdrawing groups selected from a bromo group and an iodo group in one molecule.
In this case, compound (D) may have a fluoro group in addition to a bromo group and/or an iodo group. These electron-withdrawing groups are directly bonded to the carbon atoms constituting the carbon-carbon double bond in compound (D).
化合物(D)としては、典型的には、環式骨格を有する化合物が挙げられる。環式骨格は、シクロオクタジエン骨格、ベンゼン環骨格、及びシクロオクタジエン骨格等の1つの単環のみからなる単環式骨格でもよく、ナフタレン環骨格やビフェニル骨格のように2つ以上の単環が縮合するか単結合を介して結合している多環式骨格であってもよく、ノルボルナジエン環等の架橋を有する脂肪族環式骨格であってもよい。
なお、これらの骨格には、上記の電子吸引基等の置換基が結合してもよい。例えば、1,4-ジブロモベンゼンは、置換基としてのブロモ基が結合したベンゼン環骨格を有する化合物である。
化合物(D)としては、ノルボルナジエン骨格、シクロオクタジエン骨格、ベンゼン環骨格、又はベンゾキノン骨格を有する化合物が好ましい。より具体的には、2,5-ノルボルナジエン骨格、1,5-シクロオクタジエン骨格、p-シメン骨格、メシチレン骨格、ベンゼン環骨格、又はベンゾキノン骨格を有する化合物が好ましく、ベンゼン環骨格、又はノルボルナジエン骨格を有する化合物がより好ましい。なお、ベンゼン環骨格は、1つのベンゼン環からなる骨格である。ノルボルナジエン骨格は、1つのノルボルナジエン環からなる骨格である。
Compound (D) typically includes a compound having a cyclic skeleton. The cyclic skeleton may be a monocyclic skeleton consisting of only one single ring, such as a cyclooctadiene skeleton, a benzene ring skeleton, or a cyclooctadiene skeleton, a polycyclic skeleton in which two or more single rings are condensed or bonded via a single bond, such as a naphthalene ring skeleton or a biphenyl skeleton, or an aliphatic cyclic skeleton having a bridge, such as a norbornadiene ring.
These skeletons may be bonded with a substituent such as the above-mentioned electron-withdrawing group. For example, 1,4-dibromobenzene is a compound having a benzene ring skeleton to which a bromo group is bonded as a substituent.
As the compound (D), a compound having a norbornadiene skeleton, a cyclooctadiene skeleton, a benzene ring skeleton, or a benzoquinone skeleton is preferable. More specifically, a compound having a 2,5-norbornadiene skeleton, a 1,5-cyclooctadiene skeleton, a p-cymene skeleton, a mesitylene skeleton, a benzene ring skeleton, or a benzoquinone skeleton is preferable, and a compound having a benzene ring skeleton or a norbornadiene skeleton is more preferable. The benzene ring skeleton is a skeleton consisting of one benzene ring. The norbornadiene skeleton is a skeleton consisting of one norbornadiene ring.
化合物(D)の好適な具体例としては、2-ブロモノルボルナジエン、2,3-ジブロモノルボルナジエン、1,4-ジブロモベンゼン、1,4-ジブロモベンゼンの構造異性体、1,3,5-トリブロモベンゼン、1,3,5-トリブロモベンゼンの構造異性体、1,2,4,5-テトラブロモベンゼン、1,2,4,5-テトラブロモベンゼンの構造異性体、ヘキサブロモベンゼン、1-ブロモ-3,5-ジフルオロベンゼン、1-ブロモ-3,5-ジフルオロベンゼンの構造異性体、1-ブロモ-3,5-ジクロロベンゼン、1-ブロモ-3,5-ジクロロベンゼンの構造異性体、1-ブロモ-3-クロロ-5-フルオロベンゼン、1-ブロモ-3-クロロ-5-フルオロベンゼンの構造異性体、1,4-ジヨードベンゼン、1,4-ジヨードベンゼンの構造異性体、1,3,5-トリヨードベンゼン、1,3,5-トリヨードベンゼンの構造異性体、1,2,4,5-テトラヨードベンゼン、1,2,4,5-テトラヨードベンゼンの構造異性体、ヘキサヨードベンゼン、1,3-ジフルオロ-5-ヨードベンゼン、1,3-ジフルオロ-5-ヨードベンゼンの構造異性体、1,3-ジクロロ-5-ヨードベンゼン、1,3-ジクロロ-5-ヨードベンゼンの構造異性体、1,3-ジブロモ-5-ヨードベンゼン、1,3-ジブロモ-5-ヨードベンゼンの構造異性体、1-クロロ-3-フルオロ-5-ヨードベンゼン、1-クロロ-3-フルオロ-5-ヨードベンゼンの構造異性体、1-ブロモ-3-クロロ-5-ヨードベンゼン、1-ブロモ-3-クロロ-5-ヨードベンゼンの構造異性体、1-ブロモ-3-フルオロ-5-ヨードベンゼン、及び1-ブロモ-3-フルオロ-5-ヨードベンゼンの構造異性体が挙げられる。 Specific examples of suitable compounds (D) include 2-bromonorbornadiene, 2,3-dibromonorbornadiene, 1,4-dibromobenzene, structural isomers of 1,4-dibromobenzene, 1,3,5-tribromobenzene, structural isomers of 1,3,5-tribromobenzene, 1,2,4,5-tetrabromobenzene, structural isomers of 1,2,4,5-tetrabromobenzene, hexabromobenzene, 1-bromo-3,5 -difluorobenzene, structural isomers of 1-bromo-3,5-difluorobenzene, 1-bromo-3,5-dichlorobenzene, structural isomers of 1-bromo-3,5-dichlorobenzene, 1-bromo-3-chloro-5-fluorobenzene, structural isomers of 1-bromo-3-chloro-5-fluorobenzene, 1,4-diiodobenzene, structural isomers of 1,4-diiodobenzene, 1,3,5-triiodobenzene, 1,3, Structural isomers of 5-triiodobenzene, 1,2,4,5-tetraiodobenzene, structural isomers of 1,2,4,5-tetraiodobenzene, hexaiodobenzene, 1,3-difluoro-5-iodobenzene, structural isomers of 1,3-difluoro-5-iodobenzene, structural isomers of 1,3-dichloro-5-iodobenzene, structural isomers of 1,3-dichloro-5-iodobenzene, structural isomers of 1,3-dibromo-5-iodobenzene, structural isomers of 1,3-dibromo-5-iodobenzene, structural isomers of 1-chloro-3-fluoro-5-iodobenzene, structural isomers of 1-chloro-3-fluoro-5-iodobenzene, structural isomers of 1-bromo-3-chloro-5-iodobenzene, structural isomers of 1-bromo-3-chloro-5-iodobenzene, structural isomers of 1-bromo-3-chloro-5-iodobenzene, and structural isomers of 1-bromo-3-fluoro-5-iodobenzene.
アリル基から加水分解性シリル基(a1)、及び加水分解性シリル基(a2)への変換の効率の高さの点から、これらの化合物の中では、2,3-ジブロモノルボルナジエン、1,4-ジブロモベンゼン、1-ブロモ-3,5-ジフルオロベンゼン、1-ブロモ-2,6-ジフルオロベンゼン、1,4-ジヨードベンゼン、及び1,3,5-トリブロモベンゼンからなる群より選択される1種以上が化合物(D)として好ましい。 In terms of the efficiency of conversion of allyl groups to hydrolyzable silyl groups (a1) and hydrolyzable silyl groups (a2), among these compounds, one or more selected from the group consisting of 2,3-dibromonorbornadiene, 1,4-dibromobenzene, 1-bromo-3,5-difluorobenzene, 1-bromo-2,6-difluorobenzene, 1,4-diiodobenzene, and 1,3,5-tribromobenzene are preferred as compound (D).
ルテニウム錯体(C1)は、公知の製造方法により製造され得る。ルテニウム錯体(C1)の原料としては、例えば、塩化ルテニウム(III)、臭化ルテニウム(III)、及びヨウ化ルテニウム(III)から選択される化合物の、無水物及び水和物が挙げられる。
例えば、ルテニウム錯体(C1)は、具体的には、以下の製造方法により製造できる。まず、塩化ルテニウム(III)水和物のエタノール溶液に、化合物(D)を加えて加熱還流する。その後、反応液中の固形物を濾過により回収する。回収された固形物を乾燥させることでルテニウム錯体(C1)が得られる。
塩化ルテニウム(III)水和物を原料として用いる場合、加熱還流時に発生する塩化水素を中和する目的で、炭酸ナトリウム、及び炭酸水素ナトリウム等の塩基化合物が加えられた反応液を加熱還流してもよい。
塩化ルテニウム(III)水和物と、化合物(D)とを反応させる際、反応率の観点から、化合物(D)を原料のルテニウム化合物に対して1モル当量以上用いるのが好ましい。
The ruthenium complex (C1) can be produced by a known production method. Examples of raw materials for the ruthenium complex (C1) include anhydrides and hydrates of compounds selected from ruthenium (III) chloride, ruthenium (III) bromide, and ruthenium (III) iodide.
For example, the ruthenium complex (C1) can be specifically produced by the following production method. First, the compound (D) is added to an ethanol solution of ruthenium chloride (III) hydrate, and the mixture is heated under reflux. Then, the solid matter in the reaction solution is collected by filtration. The collected solid matter is dried to obtain the ruthenium complex (C1).
When ruthenium (III) chloride hydrate is used as a raw material, a reaction liquid to which a basic compound such as sodium carbonate or sodium hydrogen carbonate has been added may be heated under reflux for the purpose of neutralizing hydrogen chloride generated during heating under reflux.
When ruthenium (III) chloride hydrate is reacted with compound (D), from the viewpoint of the reaction rate, it is preferable to use compound (D) in an amount of 1 molar equivalent or more relative to the starting ruthenium compound.
ルテニウム錯体(C1)はナノ粒子触媒であってよい。ルテニウム錯体(C1)のナノ粒子の粒子径(累積中位径(Median径))は、ヒドロシリル化反応が所望する程度に進行する限り特に限定されない。粒子径は、好ましくは0.3nm以上200nm以下である。粒子径の下限は、好ましくは0.5nm以上、さらに好ましくは1nm以上である。粒子径の上限は、好ましくは100nm以下、より好ましくは50nm以下、さらに好ましくは10nm以下である。
従って、ルテニウム錯体(C1)のナノ粒子の粒子径は、0.5nm以上100nm以下であるのがのより好ましく、0.5nm以上50nm以下であるのがさらに好ましく、1nm以上10nm以下であるのが特に好ましい。
なお、累積中位径(Median径)は、透過型電子顕微鏡(TEM)で測定することができる。
The ruthenium complex (C1) may be a nanoparticle catalyst. The particle size (cumulative median size) of the nanoparticles of the ruthenium complex (C1) is not particularly limited as long as the hydrosilylation reaction proceeds to a desired extent. The particle size is preferably 0.3 nm or more and 200 nm or less. The lower limit of the particle size is preferably 0.5 nm or more, more preferably 1 nm or more. The upper limit of the particle size is preferably 100 nm or less, more preferably 50 nm or less, and even more preferably 10 nm or less.
Therefore, the particle size of the nanoparticles of the ruthenium complex (C1) is more preferably from 0.5 nm to 100 nm, even more preferably from 0.5 nm to 50 nm, and particularly preferably from 1 nm to 10 nm.
The cumulative median diameter can be measured by a transmission electron microscope (TEM).
ルテニウム錯体(C1)は、化合物(D)に由来する配位子(C2)とともに、化合物(D)に該当しない化合物(D’)に由来する配位子(C2)を含んでいてもよい。
化合物(D’)は、ルテニウム原子に配位し得る化合物であって、化合物(D)に該当しない化合物である。
化合物(D’)に由来する配位子(C2)の具体例としては、ジメチルホルムアミド等の配位性有機溶剤、2,5-ノルボルナジエン配位子、1,5-シクロオクタジエン配位子、p-シメン配位子、メシチレン配位子、ベンゼン配位子、カルボニル配位子、イソシアニド配位子、及びアレーン配位子が挙げられる。
The ruthenium complex (C1) may contain, in addition to the ligand (C2) derived from the compound (D), a ligand (C2) derived from a compound (D') that does not fall under the category of the compound (D).
Compound (D') is a compound capable of coordinating to a ruthenium atom, but does not fall under compound (D).
Specific examples of the ligand (C2) derived from the compound (D') include a coordinating organic solvent such as dimethylformamide, a 2,5-norbornadiene ligand, a 1,5-cyclooctadiene ligand, a p-cymene ligand, a mesitylene ligand, a benzene ligand, a carbonyl ligand, an isocyanide ligand, and an arene ligand.
ルテニウム錯体(C1)が、化合物(D)に由来する配位子(C2)、及び化合物(D’)に由来する配位子(C2)の双方を有する場合、ルテニウム錯体(C1)が有する配位子(C2)の全てのうち、化合物(D)に由来する配位子(C2)の占める割合が高いほど、ヒドロシリル化反応において、アリル基をより高い選択性で加水分解性シリル基(a1)、及び加水分解性シリル基(a2)に変換できることから好ましい。
ルテニウム錯体(C1)が有する配位子(C2)の全数に対する、化合物(D)に由来する配位子(C2)数の比率は、1モル%以上100モル%以下が好ましく、50モル%以上100モル%以下がより好ましく、70モル%以上100モル%以下がさらに好ましく、90モル%以上100モル%以下が特に好ましい。
When the ruthenium complex (C1) has both a ligand (C2) derived from the compound (D) and a ligand (C2) derived from the compound (D'), it is preferable that the proportion of the ligand (C2) derived from the compound (D) among all the ligands (C2) contained in the ruthenium complex (C1) is higher, since this allows allyl groups to be converted to hydrolyzable silyl groups (a1) and hydrolyzable silyl groups (a2) with higher selectivity in the hydrosilylation reaction.
The ratio of the number of ligands (C2) derived from compound (D) to the total number of ligands (C2) in ruthenium complex (C1) is preferably 1 mol % or more and 100 mol % or less, more preferably 50 mol % or more and 100 mol % or less, even more preferably 70 mol % or more and 100 mol % or less, and particularly preferably 90 mol % or more and 100 mol % or less.
また、前述のNa2/Ntの値を高めやすいことから、ルテニウム錯体(C1)が、リン含有配位子を含むのも好ましい。Na2/Ntの値が高いことは、ポリオキシアルキレン系重合体における加水分解性シリル基(a2)の量が多いことを意味する。ポリオキシアルキレン系重合体における加水分解性シリル基(a2)の量が多いと、ポリオキシアルキレン系重合体を含む硬化性組成物の硬化性が特に優れる。 In addition, since the value of the above-mentioned N a2 /N t is easily increased, it is also preferable that the ruthenium complex (C1) contains a phosphorus-containing ligand. A high value of N a2 /N t means that the amount of hydrolyzable silyl group (a2) in the polyoxyalkylene polymer is large. When the amount of hydrolyzable silyl group (a2) in the polyoxyalkylene polymer is large, the curability of the curable composition containing the polyoxyalkylene polymer is particularly excellent.
リン含有配位子は、所望する効果が損なわれない限り特に限定されない。リン含有配位子としては、ホスフィン配位子が好ましい。ホスフィン配位子は特に限定されない。ホスフィン配位子は、単座配位子であっても、二座配位子であっても、三座配位子であってもよい。
ホスフィン配位子の具体例としては、トリス-1,1,1-(ジフェニルホスフィノメチル)メタン、トリス-1,1,1-(ジフェニルホスフィノメチル)-エタン、トリス-1,1,1-(ジフェニルホスフィノメチル)プロパン、トリス-1,1,1-(ジフェニルホスフィノメチル)ブタン、トリス-1,1,1-(ジフェニルホスフィノメチル)2,2-ジメチルプロパン、トリス-1,3,5-(ジフェニルホスフィノ-メチル)シクロヘキサン、トリス-1,1,1-(ジシクロヘキシルホスフィノメチル)エタン、トリス-1,1,1-(ジメチルホスフィノメチル)エタン、トリス-1,1,1-(ジエチルホスフィノメチル)エタン、1,5,9-トリエチル-1,5-9-トリホスファシクロドデカン、1,5,9-トリフェニル-1,5-9-トリホスファシクロドデカン、及びビス(2-ジフェニルホスフィノエチル)フェニルホスフィン等のホスフィンに由来する三座ホスフィン配位子;ビス-1,2-(ジフェニルホスフィノ)エタン、ビス-1,3-(ジフェニルホスフィノ)プロパン、ビス-1,4-(ジフェニルホスフィノ)ブタン、ビス-1,2-(ジメチルホスフィノ)エタン、ビス-1,3-(ジエチルホスフィノ)-プロパン、及びビス-1,4-(ジシクロヘキシルホスフィノ)ブタン等のホスフィンに由来する二座ホスフィン配位子;トリシクロヘキシルホスフィン、トリオクチルホスフィン、トリメチルホスフィン、トリピリジルホスフィン及びトリフェニルホスフィン等のホスフィンに由来する単座ホスフィン配位子が挙げられる。
The phosphorus-containing ligand is not particularly limited as long as the desired effect is not impaired. The phosphorus-containing ligand is preferably a phosphine ligand. The phosphine ligand is not particularly limited. The phosphine ligand may be a monodentate ligand, a bidentate ligand, or a tridentate ligand.
Specific examples of phosphine ligands include tris-1,1,1-(diphenylphosphinomethyl)methane, tris-1,1,1-(diphenylphosphinomethyl)-ethane, tris-1,1,1-(diphenylphosphinomethyl)propane, tris-1,1,1-(diphenylphosphinomethyl)butane, tris-1,1,1-(diphenylphosphinomethyl)2,2-dimethylpropane, tris-1,3,5-(diphenylphosphinomethyl)cyclohexane, tris-1,1,1-(dicyclohexylphosphinomethyl)ethane, tris-1,1,1-(dimethylphosphinomethyl)ethane, tris-1,1,1-(diethylphosphinomethyl)ethane, 1,5,9-triethyl-1,5-9-triphosphacyclododecane, 1,5,9-triethylphosphinomethyl ... tridentate phosphine ligands derived from phosphines such as phenyl-1,5-9-triphosphacyclododecane and bis(2-diphenylphosphinoethyl)phenylphosphine; bidentate phosphine ligands derived from phosphines such as bis-1,2-(diphenylphosphino)ethane, bis-1,3-(diphenylphosphino)propane, bis-1,4-(diphenylphosphino)butane, bis-1,2-(dimethylphosphino)ethane, bis-1,3-(diethylphosphino)-propane, and bis-1,4-(dicyclohexylphosphino)butane; and monodentate phosphine ligands derived from phosphines such as tricyclohexylphosphine, trioctylphosphine, trimethylphosphine, tripyridylphosphine, and triphenylphosphine.
ルテニウム錯体(C1)の調製や入手の容易性から、ホスフィン配位子としてはトリアルキルホスフィン配位子、及びトリアリールホスフィン配位子が好ましく、トリアリールホスフィン配位子がより好ましく、トリフェニルホスフィン配位子が特に好ましい。 In view of the ease of preparation and availability of the ruthenium complex (C1), the phosphine ligand is preferably a trialkylphosphine ligand or a triarylphosphine ligand, more preferably a triarylphosphine ligand, and particularly preferably a triphenylphosphine ligand.
ホスフィン配位子を有するルテニウム錯体(C1)の好適な具体例としては、トリス(トリフェニルホスフィン)ルテニウム(II)ジクロリド(RuCl2(PPh3)3)が挙げられる。 A specific preferred example of the ruthenium complex (C1) having a phosphine ligand is tris(triphenylphosphine)ruthenium(II) dichloride (RuCl 2 (PPh 3 ) 3 ).
ホスフィン配位子を有するルテニウム錯体(C1)を用いる場合、ヒドロシリル化反応性を高める観点から、ホスフィン配位子を有するルテニウム錯体(C1)と、前述の化合物(D)との共存下にヒドロシリル化を行うが好ましい。
この場合、化合物(D)の使用量は、ホスフィン配位子を有するルテニウム錯体(C1)1質量部に対して、0.1質量部以上10質量部以下が好ましく、0.5質量部以上5質量部以下がより好ましい。
When a ruthenium complex (C1) having a phosphine ligand is used, from the viewpoint of increasing the hydrosilylation reactivity, it is preferable to carry out the hydrosilylation in the coexistence of the ruthenium complex (C1) having a phosphine ligand and the above-mentioned compound (D).
In this case, the amount of compound (D) used is preferably 0.1 to 10 parts by mass, more preferably 0.5 to 5 parts by mass, per part by mass of ruthenium complex (C1) having a phosphine ligand.
上記のヒドロシリル化反応において、反応液中で、化合物(D)に由来する配位子(C2)を有さないルテニウム化合物(C’1)に、化合物(D)を反応させて、ルテニウム錯体(C1)を生成させてもよい。ルテニウム化合物(C’1)の具体例としては、塩化ルテニウム(III)、臭化ルテニウム(III)、及びヨウ化ルテニウム(III)が挙げられる。また、ルテニウム化合物(C’1)は、化合物(D)に由来する配位子(C2)を有さず、化合物(D)に該当しない化合物(D’)に由来する配位子(C2)を有するルテニウム錯体であってよい。 In the above hydrosilylation reaction, a ruthenium complex (C1) may be produced by reacting a ruthenium compound (C'1) that does not have a ligand (C2) derived from compound (D) with compound (D) in the reaction liquid. Specific examples of the ruthenium compound (C'1) include ruthenium chloride (III), ruthenium bromide (III), and ruthenium iodide (III). The ruthenium compound (C'1) may be a ruthenium complex that does not have a ligand (C2) derived from compound (D) and has a ligand (C2) derived from compound (D') that does not fall under compound (D).
ヒドロシリル化反応におけるヒドロシリル化反応触媒(C)の使用量は、アリル基を有するポリオキシアルキレン系重合体(A)の質量に対して、0.01質量ppm以上が好ましく、0.1質量ppm以上がより好ましく、1質量ppm以上がさらに好ましい。
ヒドロシリル化反応におけるヒドロシリル化反応触媒(C)の使用量は、アリル基を有するポリオキシアルキレン系重合体(A)の質量に対して、10質量ppm以下が好ましく、1質量%以下がより好ましく、0.1質量%以下がさらに好ましい。
ヒドロシリル化反応におけるヒドロシリル化反応触媒(C)の使用量は、アリル基を有するポリオキシアルキレン系重合体(A)の質量に対して、0.01質量ppm以上10質量ppm以下、0.1質量ppm以上10質量ppm以下、1質量ppm以上10質量ppm以下、0.01質量ppm以上1質量ppm以下、0.1質量ppm以上1質量%以下、又は0.01質量ppm以上0.1質量ppm以下であってよい。
ヒドロシリル化反応触媒(C)の使用量が、上記の範囲内の量であると、ポリオキシアルキレン系重合体(A)が有するアリル基を、高い効率で加水分解性シリル基(a1)、及び加水分解性シリル基(a2)に変換できる。
The amount of the hydrosilylation catalyst (C) used in the hydrosilylation reaction is preferably 0.01 ppm by mass or more, more preferably 0.1 ppm by mass or more, and even more preferably 1 ppm by mass or more, based on the mass of the allyl group-containing polyoxyalkylene polymer (A).
The amount of the hydrosilylation catalyst (C) used in the hydrosilylation reaction is preferably 10 ppm by mass or less, more preferably 1% by mass or less, and even more preferably 0.1% by mass or less, based on the mass of the allyl group-containing polyoxyalkylene polymer (A).
The amount of the hydrosilylation catalyst (C) used in the hydrosilylation reaction may be from 0.01 ppm by mass to 10 ppm by mass, from 0.1 ppm by mass to 10 ppm by mass, from 1 ppm by mass to 10 ppm by mass, from 0.01 ppm by mass to 1 ppm by mass, from 0.1 ppm by mass to 1 ppm by mass, or from 0.01 ppm by mass to 0.1 ppm by mass.
When the amount of the hydrosilylation reaction catalyst (C) used is within the above range, allyl groups in the polyoxyalkylene polymer (A) can be converted with high efficiency into hydrolyzable silyl groups (a1) and hydrolyzable silyl groups (a2).
ヒドロシリル化反応は、溶媒の存在下で行われてもよく、溶媒の不存在下で行われてもよい。
溶媒を使用する場合に、溶媒の種類は特に限定されない。溶媒として、原料や触媒が反応しない化合物が使用される。溶媒の好適な具体例としては、ヘキサン等の炭化水素系溶媒、ジクロロメタン等のハロゲン化炭化水素系溶媒等が挙げられる。
ヒドロシリル化反応には、十分に脱水され、また十分に脱酸素化されている溶媒が使用されるのが好ましい。
The hydrosilylation reaction may be carried out in the presence or absence of a solvent.
When a solvent is used, the type of the solvent is not particularly limited. A compound that does not react with the raw material or the catalyst is used as the solvent. Specific examples of suitable solvents include hydrocarbon solvents such as hexane, halogenated hydrocarbon solvents such as dichloromethane, etc.
Preferably, a solvent that is sufficiently dehydrated and sufficiently deoxygenated is used for the hydrosilylation reaction.
ヒドロシリル化反応の反応温度は、反応性(反応速度)と反応容器の耐熱温度等を鑑みて、適宜決定できる。反応温度は、好ましくは0℃以上であり、より好ましくは20℃以上であり、さらに好ましくは40℃以上である。
また、反応温度は、好ましくは、200℃以下であり、より好ましくは150℃以下である。
つまり、反応温度は、0℃以上200℃以下が好ましく、20℃以上200℃以下がより好ましく、40℃以上150℃以下がさらに好ましい。
反応温度が高いほど、反応が短時間で完了し、かつ副反応を抑制できる場合がある。
The reaction temperature of the hydrosilylation reaction can be appropriately determined in consideration of the reactivity (reaction rate) and the heat resistance temperature of the reaction vessel, etc. The reaction temperature is preferably 0° C. or higher, more preferably 20° C. or higher, and even more preferably 40° C. or higher.
The reaction temperature is preferably 200° C. or lower, more preferably 150° C. or lower.
That is, the reaction temperature is preferably 0° C. or higher and 200° C. or lower, more preferably 20° C. or higher and 200° C. or lower, and further preferably 40° C. or higher and 150° C. or lower.
The higher the reaction temperature, the shorter the reaction time and the more likely it is that side reactions can be suppressed.
ヒドロシリル化反応の反応時間は、所望する程度反応が進行する限り特に限定されない。反応温度は、5分以上12時間以下が好ましく、10分以上5時間以下がより好ましい。 The reaction time for the hydrosilylation reaction is not particularly limited as long as the reaction proceeds to the desired extent. The reaction temperature is preferably from 5 minutes to 12 hours, more preferably from 10 minutes to 5 hours.
ヒドロシリル化反応は、窒素、アルゴン等の不活性ガス雰囲気下で行われるのが好ましい。 The hydrosilylation reaction is preferably carried out under an atmosphere of an inert gas such as nitrogen or argon.
ヒドロシリル化が、化合物(D)の存在下に行われるのも好ましい。
つまり、ヒドロシリル化が、ルテニウム触媒(C)、及び化合物(D)の存在下に行われるのが好ましい。この場合、ポリオキシアルキレン系重合体(B)が有するアリル基を、高効率で、加水分解性シリル基(a1)、及び加水分解性シリル基(a2)に変換しやすい。
It is also preferred that the hydrosilylation is carried out in the presence of compound (D).
That is, the hydrosilylation is preferably carried out in the presence of the ruthenium catalyst (C) and the compound (D), in which case the allyl groups in the polyoxyalkylene polymer (B) are easily converted to the hydrolyzable silyl groups (a1) and (a2) with high efficiency.
以上のようにして、ポリオキシアルキレン系重合体を生成させた後、ポリオキシアルキレン系重合体を水洗したり、必要に応じて、ポリオキシアルキレン系重合体から揮発分を留去したりして、ポリオキシアルキレン系重合体が得られる。 After the polyoxyalkylene polymer is produced as described above, the polyoxyalkylene polymer is washed with water and, if necessary, volatile matter is removed from the polyoxyalkylene polymer by distillation to obtain the polyoxyalkylene polymer.
≪硬化性組成物≫
硬化性組成物は、前述の方法により製造される加水分解性シリル基を有するポリオキシアルキレン系重合体を含む。
また、硬化性組成物は、ポリオキシアルキレン系重合体を硬化させる成分として硬化触媒を含む。
<Curable composition>
The curable composition contains a polyoxyalkylene polymer having a hydrolyzable silyl group produced by the above-mentioned method.
The curable composition also contains a curing catalyst as a component for curing the polyoxyalkylene polymer.
以下、硬化性組成物に含まれ得る、ポリオキシアルキレン系重合体以外の成分について説明する。 The following describes components other than the polyoxyalkylene polymer that may be included in the curable composition.
(硬化触媒)
硬化性組成物は、加水分解性シリル基を加水分解・縮合させる反応、すなわち硬化反応を促進する目的で、硬化触媒を含有する。
(Curing catalyst)
The curable composition contains a curing catalyst for the purpose of promoting the reaction of hydrolyzing and condensing the hydrolyzable silyl group, that is, the curing reaction.
硬化触媒としては、従来公知の触媒を使用することができる。具体的には、有機錫化合物、カルボン酸金属塩、アミン化合物、カルボン酸、アルコキシ金属、無機酸、及びこれらの混合物等を、硬化触媒として使用できる。 Any conventionally known catalyst can be used as the curing catalyst. Specifically, organic tin compounds, metal carboxylates, amine compounds, carboxylic acids, alkoxy metals, inorganic acids, and mixtures of these can be used as the curing catalyst.
有機錫化合物の具体例としては、ジブチル錫ジラウレート、ジブチル錫ジオクタノエート、ジブチル錫ビス(ブチルマレエート)、ジブチル錫ジアセテート、ジブチル錫オキサイド、ジブチル錫ビス(アセチルアセトナート)、ジブチル錫オキサイドとシリケート化合物との反応物、ジブチル錫オキサイドとフタル酸エステルとの反応物、ジオクチル錫ジアセテート、ジオクチル錫ジラウレート、ジオクチル錫ビス(エチルマレエート)、ジオクチル錫ビス(オクチルマレエート)、ジオクチル錫ビス(アセチルアセトナート)、ジオクチル錫ジステアレート、ジオクチル錫オキサイド、及びジオクチル錫オキサイドとシリケート化合物との反応物等が挙げられる。これらの中では、近年の環境への関心の高まりから、ジオクチル錫化合物が好ましい。 Specific examples of organotin compounds include dibutyltin dilaurate, dibutyltin dioctanoate, dibutyltin bis(butyl maleate), dibutyltin diacetate, dibutyltin oxide, dibutyltin bis(acetylacetonate), reaction products of dibutyltin oxide with silicate compounds, reaction products of dibutyltin oxide with phthalic acid esters, dioctyltin diacetate, dioctyltin dilaurate, dioctyltin bis(ethyl maleate), dioctyltin bis(octyl maleate), dioctyltin bis(acetylacetonate), dioctyltin distearate, dioctyltin oxide, and reaction products of dioctyltin oxide with silicate compounds. Of these, dioctyltin compounds are preferred due to the growing concern about the environment in recent years.
カルボン酸金属塩の具体例としては、カルボン酸錫、カルボン酸ビスマス、カルボン酸チタン、カルボン酸ジルコニウム、カルボン酸鉄、カルボン酸カリウム、及びカルボン酸カルシウム等が挙げられる。カルボン酸金属塩としては下記のカルボン酸と各種金属とを組み合わせることができる。 Specific examples of metal carboxylates include tin carboxylate, bismuth carboxylate, titanium carboxylate, zirconium carboxylate, iron carboxylate, potassium carboxylate, and calcium carboxylate. The following carboxylic acids can be combined with various metals to produce metal carboxylates.
アミン化合物の具体例としては、オクチルアミン、2-エチルヘキシルアミン、ラウリルアミン、ステアリルアミン、ピペリジン、4-メチルピペリジン、ヘキサメチレンイミン等のアミン類;ピリジン、1,8-ジアザビシクロ[5,4,0]ウンデセン-7(DBU)、1,5-ジアザビシクロ[4,3,0]ノネン-5(DBN)等の含窒素複素環式化合物;グアニジン、フェニルグアニジン、ジフェニルグアニジン等のグアニジン類;ブチルビグアニド、1-o-トリルビグアニドや1-フェニルビグアニド等のビグアニド類;ケチミン化合物等が挙げられる。 Specific examples of amine compounds include amines such as octylamine, 2-ethylhexylamine, laurylamine, stearylamine, piperidine, 4-methylpiperidine, and hexamethyleneimine; nitrogen-containing heterocyclic compounds such as pyridine, 1,8-diazabicyclo[5,4,0]undecene-7 (DBU), and 1,5-diazabicyclo[4,3,0]nonene-5 (DBN); guanidines such as guanidine, phenylguanidine, and diphenylguanidine; biguanides such as butylbiguanide, 1-o-tolylbiguanide, and 1-phenylbiguanide; and ketimine compounds.
カルボン酸の具体例としては、酢酸、プロピオン酸、酪酸、2-エチルヘキサン酸、ラウリン酸、ステアリン酸、オレイン酸、リノール酸、ネオデカン酸、及びバーサチック酸等が挙げられる。 Specific examples of carboxylic acids include acetic acid, propionic acid, butyric acid, 2-ethylhexanoic acid, lauric acid, stearic acid, oleic acid, linoleic acid, neodecanoic acid, and versatic acid.
アルコキシ金属の具体例としては、テトラブチルチタネート、チタンテトラキス(アセチルアセトナート)、チタンエチルアセトアセテート、及びジイソプロポキシチタンビス(エチルアセトセテート)等のチタン化合物;アルミニウムトリス(アセチルアセトナート)、及びジイソプロポキシアルミニウムエチルアセトアセテート等のアルミニウム化合物;ジルコニウムテトラキス(アセチルアセトナート)等のジルコニウム化合物が挙げられる。 Specific examples of alkoxy metals include titanium compounds such as tetrabutyl titanate, titanium tetrakis(acetylacetonate), titanium ethylacetoacetate, and diisopropoxytitanium bis(ethylacetoacetate); aluminum compounds such as aluminum tris(acetylacetonate) and diisopropoxyaluminum ethylacetoacetate; and zirconium compounds such as zirconium tetrakis(acetylacetonate).
その他の硬化触媒として、フッ素アニオン含有化合物、光酸発生剤、及び光塩基発生剤等を使用できる。 Other curing catalysts that can be used include fluorine anion-containing compounds, photoacid generators, and photobase generators.
硬化触媒として、異なる2種類以上の触媒を併用してもよい。例えば、前述のアミン化合物とカルボン酸とを併用したり、アミン化合物とアルコキシ金属とを併用したりすることで、硬化反応の反応性が向上し得る。 Two or more different types of catalysts may be used in combination as the curing catalyst. For example, the reactivity of the curing reaction can be improved by using the aforementioned amine compound in combination with a carboxylic acid, or by using an amine compound in combination with an alkoxy metal.
硬化触媒の使用量は、ポリオキシアルキレン系重合体100質量部に対して、0.001質量部以上20質量部以下が好ましく、0.01質量部以上15質量部以下がより好ましく、0.01質量部以上10質量部以下が特に好ましい。
硬化触媒の種類によっては、硬化性組成物が硬化した後に、硬化物の表面に硬化触媒が染み出したり、硬化物表面が硬化触媒で汚染される場合がある。このような場合には、硬化触媒の使用量を、ポリオキシアルキレン系重合体100質量部に対して0.01質量部以上3.0質量部以下とするのが好ましい。この場合、硬化性を確保しながら、硬化物の表面状態を良好に保てる。
The amount of the curing catalyst used is preferably 0.001 to 20 parts by mass, more preferably 0.01 to 15 parts by mass, and particularly preferably 0.01 to 10 parts by mass, per 100 parts by mass of the polyoxyalkylene polymer.
Depending on the type of curing catalyst, after the curable composition is cured, the curing catalyst may seep out onto the surface of the cured product, or the surface of the cured product may be contaminated by the curing catalyst. In such cases, it is preferable to use an amount of the curing catalyst of 0.01 parts by mass or more and 3.0 parts by mass or less per 100 parts by mass of the polyoxyalkylene polymer. In this case, the surface condition of the cured product can be kept good while ensuring the curability.
硬化性組成物には、その他の添加剤として、シリコン化合物、接着性付与剤、可塑剤、溶剤、希釈剤、シリケート、充填剤、タレ防止剤、酸化防止剤、光安定剤、紫外線吸収剤、物性調整剤、粘着付与樹脂、エポキシ基を含有する化合物、光硬化性物質、酸素硬化性物質、表面性改良剤、エポキシ樹脂、その他の樹脂、難燃剤、発泡剤を添加してもよい。
また、硬化性組成物には、硬化性組成物、又は硬化物の諸物性の調整を目的として、必要に応じて各種添加剤を添加してもよい。このような添加物の例としては、例えば、硬化性調整剤、ラジカル禁止剤、金属不活性化剤、オゾン劣化防止剤、リン系過酸化物分解剤、滑剤、顔料、及び防かび剤等が挙げられる。
The curable composition may contain other additives, such as a silicon compound, an adhesion imparting agent, a plasticizer, a solvent, a diluent, a silicate, a filler, an anti-sagging agent, an antioxidant, a light stabilizer, an ultraviolet absorber, a physical property adjusting agent, a tackifying resin, a compound containing an epoxy group, a photocurable substance, an oxygen-curable substance, a surface property improver, an epoxy resin, other resins, a flame retardant, or a foaming agent.
In addition, various additives may be added to the curable composition as necessary for the purpose of adjusting various physical properties of the curable composition or the cured product. Examples of such additives include a curability regulator, a radical inhibitor, a metal deactivator, an ozone deterioration inhibitor, a phosphorus-based peroxide decomposer, a lubricant, a pigment, and a fungicide.
(充填剤)
硬化性組成物には、種々の充填剤を配合できる。充填剤としては、重質炭酸カルシウム、膠質炭酸カルシウム、炭酸マグネシウム、ケイソウ土、クレー、タルク、酸化チタン、ヒュームドシリカ、沈降性シリカ、結晶性シリカ、溶融シリカ、無水ケイ酸、含水ケイ酸、カーボンブラック、酸化第二鉄、アルミニウム微粉末、酸化亜鉛、活性亜鉛華、PVC粉末、PMMA粉末、ガラス繊維、及びフィラメント等が挙げられる。
(Filler)
The curable composition may contain various fillers, such as heavy calcium carbonate, colloidal calcium carbonate, magnesium carbonate, diatomaceous earth, clay, talc, titanium oxide, fumed silica, precipitated silica, crystalline silica, fused silica, anhydrous silicic acid, hydrous silicic acid, carbon black, ferric oxide, fine aluminum powder, zinc oxide, activated zinc oxide, PVC powder, PMMA powder, glass fiber, and filaments.
充填剤の使用量は、ポリオキシアルキレン系重合体100質量部に対して、1質量部以上300質量部以下が好ましく、10質量部以上250質量部以下がより好ましい。 The amount of filler used is preferably 1 part by mass or more and 300 parts by mass or less, and more preferably 10 parts by mass or more and 250 parts by mass or less, per 100 parts by mass of polyoxyalkylene polymer.
硬化物の軽量化(低比重化)の目的で、硬化性組成物に、有機バルーン、及び/又は無機バルーンを添加してもよい。バルーンは、内部が中空の球状充填剤である。バルーンの材料としては、ガラス、シラス、及びシリカ等の無機材料、並びにフェノール樹脂、尿素樹脂、ポリスチレン、及びサラン等の有機材料が挙げられる。 To reduce the weight (specific gravity) of the cured product, organic balloons and/or inorganic balloons may be added to the curable composition. Balloons are hollow spherical fillers. Balloon materials include inorganic materials such as glass, shirasu, and silica, and organic materials such as phenolic resin, urea resin, polystyrene, and saran.
バルーンの使用量は、ポリオキシアルキレン系重合体100質量部に対して、0.1質量部以上100質量部以下が好ましく、1質量部以上20質量部以下がより好ましい。 The amount of balloons used is preferably 0.1 parts by mass or more and 100 parts by mass or less, and more preferably 1 part by mass or more and 20 parts by mass or less, per 100 parts by mass of polyoxyalkylene polymer.
(接着性付与剤)
硬化性組成物には、接着性付与剤を添加できる。接着性付与剤としては、シランカップリング剤、及びシランカップリング剤の反応物が挙げられる。
(Adhesion imparting agent)
An adhesion promoter may be added to the curable composition. Examples of the adhesion promoter include a silane coupling agent and a reaction product of a silane coupling agent.
シランカップリング剤の具体例としては、γ-アミノプロピルトリメトキシシラン、γ-アミノプロピルメチルジメトキシシラン、N-β-アミノエチル-γ-アミノプロピルトリメトキシシラン、N-β-アミノエチル-γ-アミノプロピルメチルジメトキシシラン、N-フェニル-γ-アミノプロピルトリメトキシシラン、及び(2-アミノエチル)アミノメチルトリメトキシシラン等のアミノ基含有シラン;γ-イソシアネートプロピルトリメトキシシラン、γ-イソシアネートプロピルトリエトキシシラン、γ-イソシアネートプロピルメチルジメトキシシラン、α-イソシアネートメチルトリメトキシシラン、及びα-イソシアネートメチルジメトキシメチルシラン等のイソシアネート基含有シラン;γ-メルカプトプロピルトリメトキシシラン、γ-メルカプトプロピルトリエトキシシラン、及びγ-メルカプトプロピルメチルジメトキシシラン等のメルカプト基含有シラン;γ-グリシドキシプロピルトリメトキシシラン、及びβ-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン等のエポキシ基含有シラン等が挙げられる。
また、アミノ基含有シランの縮合物、アミノ基含有シランと他のアルコキシシランとの縮合物等の各種シランカップリング剤の縮合物;アミノ基含有シランとエポキシ基含有シランの反応物、アミノ基含有シランと(メタ)アクリル基含有シランの反応物等の各種シランカップリング剤の反応物も、接着性付与剤として使用できる。
上記接着性付与剤は1種類のみで使用されてもよく、2種類以上を混合して使用されてもよい。
Specific examples of the silane coupling agent include amino group-containing silanes such as γ-aminopropyltrimethoxysilane, γ-aminopropylmethyldimethoxysilane, N-β-aminoethyl-γ-aminopropyltrimethoxysilane, N-β-aminoethyl-γ-aminopropylmethyldimethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, and (2-aminoethyl)aminomethyltrimethoxysilane; γ-isocyanatepropyltrimethoxysilane, γ-isocyanatepropyltriethoxysilane, γ-isocyanatepropyltriethoxysilane, and γ-isocyanatepropyltriethoxysilane. Examples of the silanes include isocyanate group-containing silanes such as anatopropylmethyldimethoxysilane, α-isocyanatemethyltrimethoxysilane, and α-isocyanatemethyldimethoxymethylsilane; mercapto group-containing silanes such as γ-mercaptopropyltrimethoxysilane, γ-mercaptopropyltriethoxysilane, and γ-mercaptopropylmethyldimethoxysilane; and epoxy group-containing silanes such as γ-glycidoxypropyltrimethoxysilane and β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane.
In addition, condensates of various silane coupling agents, such as a condensate of an amino group-containing silane, a condensate of an amino group-containing silane with another alkoxysilane; a reaction product of an amino group-containing silane with an epoxy group-containing silane, a reaction product of an amino group-containing silane with a (meth)acrylic group-containing silane, and other reaction products of various silane coupling agents, can also be used as adhesion promoters.
The adhesion promoter may be used alone or in combination of two or more kinds.
シランカップリング剤の使用量は、ポリオキシアルキレン系重合体100質量部に対して、0.1質量部以上20質量部以下が好ましく、0.5質量部以上10質量部以下がより好ましい。 The amount of the silane coupling agent used is preferably 0.1 parts by mass or more and 20 parts by mass or less, and more preferably 0.5 parts by mass or more and 10 parts by mass or less, per 100 parts by mass of the polyoxyalkylene polymer.
(可塑剤)
硬化性組成物には、可塑剤を添加できる。可塑剤の具体例としては、ジブチルフタレート、ジイソノニルフタレート(DINP)、ジヘプチルフタレート、ジ(2-エチルヘキシル)フタレート、ジイソデシルフタレート(DIDP)、及びブチルベンジルフタレート等のフタル酸エステル化合物;ビス(2-エチルヘキシル)-1,4-ベンゼンジカルボキシレート等のテレフタル酸エステル化合物;1,2-シクロヘキサンジカルボン酸ジイソノニルエステル等の非フタル酸エステル化合物;アジピン酸ジオクチル、セバシン酸ジオクチル、セバシン酸ジブチル、コハク酸ジイソデシル、及びアセチルクエン酸トリブチル等の脂肪族多価カルボン酸エステル化合物;オレイン酸ブチル、及びアセチルリシノール酸メチル等の不飽和脂肪酸エステル化合物;アルキルスルホン酸フェニルエステル;リン酸エステル化合物;トリメリット酸エステル化合物;塩素化パラフィン;アルキルジフェニル、部分水添ターフェニル等の炭化水素系油;プロセスオイル;エポキシ化大豆油、及びエポキシステアリン酸ベンジル等のエポキシ可塑剤等が挙げられる。
(Plasticizer)
A plasticizer may be added to the curable composition. Specific examples of the plasticizer include phthalate compounds such as dibutyl phthalate, diisononyl phthalate (DINP), diheptyl phthalate, di(2-ethylhexyl)phthalate, diisodecyl phthalate (DIDP), and butyl benzyl phthalate; terephthalate compounds such as bis(2-ethylhexyl)-1,4-benzenedicarboxylate; non-phthalate compounds such as 1,2-cyclohexanedicarboxylate diisononyl ester; aliphatic polycarboxylic acid ester compounds such as dioctyl adipate, dioctyl sebacate, dibutyl sebacate, diisodecyl succinate, and acetyl tributyl citrate; unsaturated fatty acid ester compounds such as butyl oleate and methyl acetylricinoleate; alkylsulfonic acid phenyl esters; phosphate ester compounds; trimellitic acid ester compounds; chlorinated paraffin; hydrocarbon oils such as alkyl diphenyls and partially hydrogenated terphenyls; process oils; epoxidized soybean oil, and epoxy plasticizers such as epoxy benzyl stearate.
また、高分子可塑剤を使用できる。高分子可塑剤の具体例としては、ビニル系重合体;ポリエステル系可塑剤;数平均分子量500以上のポリエチレングリコール、ポリプロピレングリコール等のポリエーテルポリオール、及びこれらポリエーテルポリオールのヒドロキシ基をエステル基、エーテル基等に変換した誘導体等のポリエーテル類;ポリスチレン類;ポリブタジエン、ポリブテン、ポリイソブチレン、ブタジエン-アクリロニトリル、及びポリクロロプレン等が挙げられる。
可塑剤は、1種類のみで使用されてもよく、2種類以上を混合して使用されてもよい。
Polymer plasticizers can also be used. Specific examples of polymer plasticizers include vinyl polymers, polyester plasticizers, polyether polyols such as polyethylene glycol and polypropylene glycol having a number average molecular weight of 500 or more, and polyethers such as derivatives in which the hydroxyl groups of these polyether polyols are converted to ester groups, ether groups, etc., polystyrenes, polybutadiene, polybutene, polyisobutylene, butadiene-acrylonitrile, and polychloroprene.
The plasticizer may be used alone or in combination of two or more kinds.
高分子可塑剤は、反応性シリル基を有していなくても、有していてもよい。高分子可塑剤が反応性シリル基を有する場合、高分子可塑剤が反応性可塑剤として作用し、硬化物からの可塑剤の移行を防止できる。高分子可塑剤が反応性シリル基を有する場合、1分子あたりの反応性シリル基の数の平均は、好ましくは1個以下であり、より好ましくは0.8個以下である。
反応性シリル基を有する可塑剤、特に反応性シリル基を有するポリオキシアルキレン重合体を可塑剤として使用する場合、可塑剤としてのポリオキシアルキレン系重合体の数平均分子量は、含有ポリオキシアルキレン系重合体の数平均分子量より低いことが好ましい。
The polymer plasticizer may or may not have a reactive silyl group. When the polymer plasticizer has a reactive silyl group, the polymer plasticizer acts as a reactive plasticizer and can prevent the plasticizer from migrating from the cured product. When the polymer plasticizer has a reactive silyl group, the average number of reactive silyl groups per molecule is preferably 1 or less, more preferably 0.8 or less.
When a plasticizer having a reactive silyl group, particularly a polyoxyalkylene polymer having a reactive silyl group, is used as the plasticizer, it is preferable that the number average molecular weight of the polyoxyalkylene polymer as the plasticizer is lower than the number average molecular weight of the contained polyoxyalkylene polymer.
可塑剤の使用量は、ポリオキシアルキレン系重合体100質量部に対して、5質量部以上150質量部以下が好ましく、10質量部以上120質量部以下がより好ましく、20質量部以上100質量部以下がさらに好ましい。 The amount of plasticizer used is preferably 5 parts by mass or more and 150 parts by mass or less, more preferably 10 parts by mass or more and 120 parts by mass or less, and even more preferably 20 parts by mass or more and 100 parts by mass or less, per 100 parts by mass of polyoxyalkylene polymer.
(溶剤、希釈剤)
硬化性組成物には、溶剤、又は希釈剤が添加されてもよい。溶剤、又は希釈剤としては、所望する効果が損なわれない限り特に限定されない。溶剤、又は希釈剤としては、脂肪族炭化水素、芳香族炭化水素、脂環族炭化水素、ハロゲン化炭化水素、アルコール、エステル、ケトン、及びエーテル等を使用できる。
溶剤、又は希釈剤を使用する場合、硬化性組成物を屋内で使用した時の空気への汚染の問題から、溶剤の沸点は、150℃以上が好ましく、200℃以上がより好ましく、250℃以上が特に好ましい。
溶剤、又は希釈剤は、1種類のみで使用されてもよく、2種類以上を混合して使用されてもよい。
(Solvent, diluent)
A solvent or diluent may be added to the curable composition. The solvent or diluent is not particularly limited as long as the desired effect is not impaired. As the solvent or diluent, aliphatic hydrocarbons, aromatic hydrocarbons, alicyclic hydrocarbons, halogenated hydrocarbons, alcohols, esters, ketones, ethers, and the like can be used.
When a solvent or diluent is used, in consideration of the problem of air pollution when the curable composition is used indoors, the boiling point of the solvent is preferably 150°C or higher, more preferably 200°C or higher, and particularly preferably 250°C or higher.
The solvent or diluent may be used alone or in combination of two or more kinds.
(タレ防止剤)
硬化性組成物には、必要に応じてタレを防止し、作業性を良くするためにタレ防止剤が添加されてもよい。タレ防止剤としては特に限定されない。タレ防止剤としては、例えば、ポリアミドワックス類;水添ヒマシ油誘導体類;ステアリン酸カルシウム、ステアリン酸アルミニウム、及びステアリン酸バリウム等の金属石鹸類等が挙げられる。
タレ防止剤は、1種類のみで使用されてもよく、2種類以上を混合して使用されてもよい。
(Anti-sagging agent)
If necessary, a sagging prevention agent may be added to the curable composition to prevent sagging and improve workability. The sagging prevention agent is not particularly limited. Examples of the sagging prevention agent include polyamide waxes, hydrogenated castor oil derivatives, and metal soaps such as calcium stearate, aluminum stearate, and barium stearate.
The anti-sagging agent may be used alone or in combination of two or more kinds.
タレ防止剤の使用量は、ポリオキシアルキレン系重合体100質量部に対して、0.1質量部以上20質量部以下が好ましい。 The amount of anti-sagging agent used is preferably 0.1 parts by mass or more and 20 parts by mass or less per 100 parts by mass of polyoxyalkylene polymer.
(酸化防止剤)
硬化性組成物には、酸化防止剤(老化防止剤)が添加されてもよい。酸化防止剤を使用すると硬化物の耐候性を高めることができる。酸化防止剤としてはヒンダードフェノール系化合物、モノフェノール系化合物、ビスフェノール系化合物、及びポリフェノール系化合物を例示できる。
例えば、イルガノックス245,イルガノックス1010,イルガノックス1035,イルガノックス1076,イルガノックス1135,イルガノックス1330,及びイルガノックス1520(以上いずれもBASF製);SONGNOX1076(SONGWON製)、及びBHTが、好適な酸化防止剤として例示される。
同様に、チヌビン622LD,チヌビン144,チヌビン292,CHIMASSORB944LD,及びCHIMASSORB119FL(以上いずれもBASF製);アデカスタブLA-57,アデカスタブLA-62,アデカスタブLA-67,アデカスタブLA-63,及びアデカスタブLA-68(以上いずれも株式会社ADEKA製);サノールLS-2626,サノールLS-1114,及びサノールLS-744(以上いずれも三共ライフテック株式会社製);ノクラックCD(大内新興化学工業株式会社製)等のヒンダードアミン系光安定剤を使用することもできる。
他にSONGNOX4120,ナウガード445,及びOKABEST CLX050等の酸化防止剤も使用できる。酸化防止剤の具体例は特開平4-283259号公報や特開平9-194731号公報にも記載されている。
(Antioxidants)
An antioxidant (antiaging agent) may be added to the curable composition. The use of an antioxidant can improve the weather resistance of the cured product. Examples of the antioxidant include hindered phenol compounds, monophenol compounds, bisphenol compounds, and polyphenol compounds.
For example, Irganox 245, Irganox 1010, Irganox 1035, Irganox 1076, Irganox 1135, Irganox 1330, and Irganox 1520 (all manufactured by BASF); SONGNOX 1076 (manufactured by SONGWON), and BHT are exemplified as suitable antioxidants.
Similarly, hindered amine-based light stabilizers such as TINUVIN 622LD, TINUVIN 144, TINUVIN 292, CHIMASSORB 944LD, and CHIMASSORB 119FL (all manufactured by BASF); Adeka STAB LA-57, Adeka STAB LA-62, Adeka STAB LA-67, Adeka STAB LA-63, and Adeka STAB LA-68 (all manufactured by ADEKA CORPORATION); SANOL LS-2626, SANOL LS-1114, and SANOL LS-744 (all manufactured by Sankyo Lifetech Co., Ltd.); and NOCRAC CD (manufactured by Ouchi Shinko Chemical Industry Co., Ltd.) can also be used.
Other usable antioxidants include SONGNOX 4120, Naugard 445, and OKABEST CLX 050. Specific examples of antioxidants are also described in JP-A-4-283259 and JP-A-9-194731.
酸化防止剤の使用量は、ポリオキシアルキレン系重合体100質量部に対して、0.1質量部以上10質量部以下が好ましく、0.2質量部以上5質量部以下がより好ましい。 The amount of antioxidant used is preferably 0.1 parts by mass or more and 10 parts by mass or less, and more preferably 0.2 parts by mass or more and 5 parts by mass or less, per 100 parts by mass of polyoxyalkylene polymer.
(光安定剤)
硬化性組成物には、光安定剤が添加されてもよい。光安定剤を使用すると、硬化物の光酸化劣化を防止できる。光安定剤として、ベンゾトリアゾール系化合物、ヒンダードアミン系化合物、ベンゾエート系化合物等が例示できる。特にヒンダードアミン系化合物が好ましい。
(Light stabilizer)
A light stabilizer may be added to the curable composition. The use of a light stabilizer can prevent photooxidation deterioration of the cured product. Examples of light stabilizers include benzotriazole-based compounds, hindered amine-based compounds, and benzoate-based compounds. In particular, hindered amine-based compounds are preferred.
光安定剤の使用量は、ポリオキシアルキレン系重合体100質量部に対して、0.1質量部以上10質量部以下が好ましく、0.2質量部以上5質量部以下がより好ましい。 The amount of light stabilizer used is preferably 0.1 parts by mass or more and 10 parts by mass or less, and more preferably 0.2 parts by mass or more and 5 parts by mass or less, per 100 parts by mass of polyoxyalkylene polymer.
(紫外線吸収剤)
硬化性組成物には、紫外線吸収剤が添加されてもよい。紫外線吸収剤を使用すると、硬化物の表面耐候性を高めることができる。
紫外線吸収剤としては、ベンゾフェノン系化合物、ベンゾトリアゾール系化合物、サリチレート系化合物、置換アクリロニトリル系化合物、及び金属キレート系化合物等が例示できる。特に、ベンゾトリアゾール系が好ましい。
紫外線吸収剤の好適な具体例としては、チヌビンP、チヌビン213、チヌビン234、チヌビン326、チヌビン327、チヌビン328、チヌビン329、チヌビン571、チヌビン1600、及びチヌビンB75(以上、BASF製)が挙げられる。
(Ultraviolet absorber)
The curable composition may contain an ultraviolet absorber, which can improve the surface weather resistance of the cured product.
Examples of ultraviolet absorbents include benzophenone compounds, benzotriazole compounds, salicylate compounds, substituted acrylonitrile compounds, and metal chelate compounds. Benzotriazole compounds are particularly preferred.
Specific preferred examples of the ultraviolet absorber include TINUVIN P, TINUVIN 213, TINUVIN 234, TINUVIN 326, TINUVIN 327, TINUVIN 328, TINUVIN 329, TINUVIN 571, TINUVIN 1600, and TINUVIN B75 (all manufactured by BASF).
紫外線吸収剤の使用量は、ポリオキシアルキレン系重合体100質量部に対して、0.1質量部以上10質量部以下が好ましく、0.2質量部以上5質量部以下がより好ましい。 The amount of the UV absorber used is preferably 0.1 parts by mass or more and 10 parts by mass or less, and more preferably 0.2 parts by mass or more and 5 parts by mass or less, per 100 parts by mass of the polyoxyalkylene polymer.
(物性調整剤)
硬化性組成物には、必要に応じて生成する硬化物の引張特性を調整する目的で、物性調整剤が添加されてもよい。物性調整剤としては特に限定されない。
物性調整剤の好適な具体例としては、フェノキシトリメチルシラン、メチルトリメトキシシラン、ジメチルジメトキシシラン、トリメチルメトキシシラン、及びn-プロピルトリメトキシシラン等のアルキルアルコキシシラン;ジフェニルジメトキシシラン、及びフェニルトリメトキシシラン等のアリールアルコキシシラン;ジメチルジイソプロペノキシシラン、及びメチルトリイソプロペノキシシラン、及びγ-グリシドキシプロピルメチルジイソプロペノキシシラン等のアルキルイソプロペノキシシラン;トリス(トリメチルシリル)ボレート、及びトリス(トリエチルシリル)ボレート等のトリアルキルシリルボレート;シリコーンワニス;ポリシロキサン等が挙げられる。
物性調整剤を用いることにより、硬化物の硬度を上げたり、逆に硬度を下げ硬化物の破断伸びを向上させ得る。
物性調整剤は、1種類のみで使用されてもよく、2種類以上を混合して使用されてもよい。
(Physical property adjuster)
If necessary, a physical property adjuster may be added to the curable composition for the purpose of adjusting the tensile properties of the resulting cured product. The physical property adjuster is not particularly limited.
Specific examples of suitable physical property adjusters include alkylalkoxysilanes such as phenoxytrimethylsilane, methyltrimethoxysilane, dimethyldimethoxysilane, trimethylmethoxysilane, and n-propyltrimethoxysilane; arylalkoxysilanes such as diphenyldimethoxysilane and phenyltrimethoxysilane; alkylisopropenoxysilanes such as dimethyldiisopropenoxysilane, methyltriisopropenoxysilane, and γ-glycidoxypropylmethyldiisopropenoxysilane; trialkylsilylborates such as tris(trimethylsilyl)borate and tris(triethylsilyl)borate; silicone varnish; and polysiloxanes.
By using a physical property adjuster, it is possible to increase the hardness of the cured product, or conversely, to decrease the hardness and improve the breaking elongation of the cured product.
The physical property adjusting agent may be used alone or in combination of two or more kinds.
特に、加水分解により分子内に1価のシラノール基を有する化合物を生成する化合物は、硬化物の表面のべたつきを悪化させずに硬化物のモジュラスを低下させる作用を有する。
このような化合物としては、特にトリメチルシラノールを生成する化合物が好ましい。加水分解により分子内に1価のシラノール基を有する化合物を生成させる化合物としては、ヘキサノール、オクタノール、フェノール、トリメチロールプロパン、グリセリン、ペンタエリスリトール、及びソルビトール等のアルコールの誘導体であって、加水分解によりシランモノオールを生成するシリコン化合物が挙げられる。
具体的には、フェノキシトリメチルシラン、及びトリス((トリメチルシロキシ)メチル)プロパン等が挙げられる。
In particular, compounds which upon hydrolysis produce compounds having monovalent silanol groups in the molecule have the effect of lowering the modulus of the cured product without increasing the stickiness of the surface of the cured product.
As such a compound, a compound that generates trimethylsilanol is particularly preferable. Examples of the compound that generates a compound having a monovalent silanol group in the molecule by hydrolysis include silicon compounds that are derivatives of alcohols such as hexanol, octanol, phenol, trimethylolpropane, glycerin, pentaerythritol, and sorbitol, and generate silane monool by hydrolysis.
Specific examples include phenoxytrimethylsilane and tris((trimethylsiloxy)methyl)propane.
物性調整剤の使用量は、ポリオキシアルキレン系重合体100質量部に対して、0.1質量部以上10質量部以下が好ましく、0.5質量部以上5質量部以下がより好ましい。 The amount of the property adjuster used is preferably 0.1 parts by mass or more and 10 parts by mass or less, and more preferably 0.5 parts by mass or more and 5 parts by mass or less, per 100 parts by mass of the polyoxyalkylene polymer.
(粘着付与樹脂)
硬化性組成物には、基材への接着性や密着性を高める目的、又はその他必要に応じて、粘着付与樹脂が添加されてもよい。粘着付与樹脂としては、特に制限はない。
(Tackifier resin)
A tackifier resin may be added to the curable composition for the purpose of enhancing adhesion or adhesion to a substrate, or for other reasons. The tackifier resin is not particularly limited.
粘着付与樹脂の具体例としては、テルペン系樹脂、芳香族変性テルペン樹脂、水素添加テルペン樹脂、テルペン-フェノール樹脂、フェノール樹脂、変性フェノール樹脂、キシレン-フェノール樹脂、シクロペンタジエン-フェノール樹脂、クマロンインデン樹脂、ロジン系樹脂、ロジンエステル樹脂、水添ロジンエステル樹脂、キシレン樹脂、低分子量ポリスチレン系樹脂、スチレン共重合体樹脂、スチレン系ブロック共重合体、スチレン系ブロック共重合体の水素添加物、石油樹脂(例えば、C5炭化水素樹脂、C9炭化水素樹脂、C5C9炭化水素共重合樹脂等)、水添石油樹脂、及びDCPD樹脂等が挙げられる。
粘着付与樹脂は、1種類のみで使用されてもよく、2種類以上を混合して使用されてもよい。
Specific examples of tackifier resins include terpene resins, aromatic modified terpene resins, hydrogenated terpene resins, terpene-phenol resins, phenol resins, modified phenol resins, xylene-phenol resins, cyclopentadiene-phenol resins, coumarone-indene resins, rosin resins, rosin ester resins, hydrogenated rosin ester resins, xylene resins, low molecular weight polystyrene resins, styrene copolymer resins, styrene block copolymers, hydrogenated styrene block copolymers, petroleum resins (e.g., C5 hydrocarbon resins, C9 hydrocarbon resins, C5C9 hydrocarbon copolymer resins, etc.), hydrogenated petroleum resins, and DCPD resins.
The tackifier resin may be used alone or in combination of two or more kinds.
粘着付与樹脂の使用量は、ポリオキシアルキレン系重合体100質量部に対して2質量部以上100質量部以下が好ましく、5質量部以上50質量部以下がより好ましく、5質量部以上30質量部以下がさらに好ましい。 The amount of the tackifier resin used is preferably 2 parts by mass or more and 100 parts by mass or less, more preferably 5 parts by mass or more and 50 parts by mass or less, and even more preferably 5 parts by mass or more and 30 parts by mass or less, per 100 parts by mass of the polyoxyalkylene polymer.
(エポキシ基を含有する化合物)
硬化性組成物には、エポキシ基を含有する化合物が添加されてもよい。エポキシ基を有する化合物を使用すると、硬化物の復元性を高めることができる。エポキシ基を有する化合物としては、エポキシ化不飽和油脂類、エポキシ化不飽和脂肪酸エステル類、脂環族エポキシ化合物類、及びエピクロルヒドリン誘導体等のエポキシ化合物、並びにこれらの混合物等が例示できる。
具体的には、エポキシ化大豆油、エポキシ化アマニ油、ビス(2-エチルヘキシル)-4,5-エポキシシクロヘキサン-1,2-ジカルボキシレート(E-PS)、エポキシオクチルステアレート、及びエポキシブチルステアレート等が、エポキシ基を含有する化合物として挙げられる。
エポキシ基を含有する化合物は、ポリオキシアルキレン系重合体100質量部に対して0.5質量部以上50質量部以下使用されるのが好ましい。
(Epoxy group-containing compound)
The curable composition may contain a compound containing an epoxy group. The use of a compound having an epoxy group can improve the restorability of the cured product. Examples of the compound having an epoxy group include epoxy compounds such as epoxidized unsaturated fats and oils, epoxidized unsaturated fatty acid esters, alicyclic epoxy compounds, and epichlorohydrin derivatives, and mixtures thereof.
Specifically, examples of compounds containing an epoxy group include epoxidized soybean oil, epoxidized linseed oil, bis(2-ethylhexyl)-4,5-epoxycyclohexane-1,2-dicarboxylate (E-PS), epoxyoctyl stearate, and epoxybutyl stearate.
The compound containing an epoxy group is preferably used in an amount of 0.5 parts by mass or more and 50 parts by mass or less based on 100 parts by mass of the polyoxyalkylene polymer.
(光硬化性物質)
硬化性組成物には光硬化性物質が添加されてもよい。光硬化性物資を使用すると、硬化物表面に光硬化性物質の皮膜が形成され、硬化物のべたつきや硬化物の耐候性を改善できる。光硬化性物質としては、有機単量体、オリゴマー、樹脂、又はこれらを含む組成物等多くの物質が知られている。代表的な光硬化性物質としては、1つ、又は複数のアクリル系不飽和基を有するか、1つ、又は複数のメタクリル系不飽和基を有するモノマー、オリゴマー、及びこれらの混合物である不飽和アクリル系化合物;ポリケイ皮酸ビニル類;アジド化樹脂等が使用できる。
(Photocurable substances)
A photocurable material may be added to the curable composition. When a photocurable material is used, a film of the photocurable material is formed on the surface of the cured product, improving the stickiness and weather resistance of the cured product. Many materials such as organic monomers, oligomers, resins, and compositions containing these are known as photocurable materials. Representative photocurable materials include unsaturated acrylic compounds, which are monomers, oligomers, and mixtures thereof, having one or more acrylic unsaturated groups or having one or more methacrylic unsaturated groups; polyvinyl cinnamates; azido resins, etc.
光硬化性物質の使用量は、ポリオキシアルキレン系重合体100質量部に対して0.1質量部以上20質量部以下が好ましく、0.5質量部以上10質量部以下がより好ましい。 The amount of photocurable substance used is preferably 0.1 parts by mass or more and 20 parts by mass or less, and more preferably 0.5 parts by mass or more and 10 parts by mass or less, per 100 parts by mass of polyoxyalkylene polymer.
(酸素硬化性物質)
硬化性組成物には酸素硬化性物質が添加されてもよい。酸素硬化性物質としては、空気中の酸素と反応し得る不飽和化合物を例示できる。酸素硬化性物質は、空気中の酸素と反応して硬化物の表面付近に硬化皮膜を形成し表面のべたつきや硬化物表面へのゴミやホコリの付着を防止する等の作用を示す。
酸素硬化性物質の具体例としては、キリ油、及びアマニ油等に代表される乾性油;乾性油を変性して得られる各種アルキッド樹脂;乾性油により変性されたアクリル系重合体、エポキシ系樹脂、又はシリコン樹脂;ブタジエン、クロロプレン、イソプレン、及び1,3-ペンタジエン等のジエン系化合物を単独重合、又は共重合させて得られる、1,2-ポリブタジエン、1,4-ポリブタジエン、及びC5~C8ジエンの重合体等の液状重合体等が挙げられる。
酸素硬化性物質は、1種類のみで使用されてもよく、2種類以上を混合して使用されてもよい。
(Oxygen-curable substances)
An oxygen-curing substance may be added to the curable composition. Examples of the oxygen-curing substance include unsaturated compounds that can react with oxygen in the air. The oxygen-curing substance reacts with oxygen in the air to form a cured film near the surface of the cured product, and exhibits the effect of preventing the surface from becoming sticky and preventing the adhesion of dirt and dust to the surface of the cured product.
Specific examples of oxygen-curable substances include drying oils such as tung oil and linseed oil; various alkyd resins obtained by modifying drying oils; acrylic polymers, epoxy resins, or silicone resins modified with drying oils; and liquid polymers such as 1,2-polybutadiene, 1,4-polybutadiene, and C5 to C8 diene polymers obtained by homopolymerizing or copolymerizing diene compounds such as butadiene, chloroprene, isoprene, and 1,3-pentadiene.
The oxygen-curing substance may be used alone or in combination of two or more kinds.
酸素硬化性物質の使用量は、ポリオキシアルキレン系重合体100質量部に対して0.1質量部以上20質量部以下が好ましく、0.5質量部以上10質量部以下がより好ましい。特開平3-160053号公報に記載されているように酸素硬化性物質は光硬化性物質と併用して使用されるのが好ましい。 The amount of oxygen-curable substance used is preferably 0.1 to 20 parts by mass, and more preferably 0.5 to 10 parts by mass, per 100 parts by mass of polyoxyalkylene polymer. As described in JP-A-3-160053, it is preferable to use the oxygen-curable substance in combination with a photocurable substance.
(エポキシ樹脂)
硬化性組成物には、エポキシ樹脂が添加されてもよい。エポキシ樹脂が添加された硬化性組成物は、接着剤として好ましく、外壁タイル用接着剤として特に好ましい。エポキシ樹脂としては、ビスフェノールA型エポキシ樹脂、及びノボラック型エポキシ樹脂等が挙げられる。
(Epoxy resin)
The curable composition may contain an epoxy resin. The curable composition containing the epoxy resin is preferably used as an adhesive, and is particularly preferably used as an adhesive for exterior wall tiles. Examples of the epoxy resin include bisphenol A type epoxy resin and novolac type epoxy resin.
エポキシ樹脂とポリオキシアルキレン系重合体との使用割合は、質量比で、ポリオキシアルキレン系重合体/エポキシ樹脂として、100/1~1/100の範囲内であるのが好ましい。 The ratio of epoxy resin to polyoxyalkylene polymer used, in terms of mass ratio, is preferably within the range of 100/1 to 1/100, in terms of polyoxyalkylene polymer/epoxy resin.
硬化性組成物にエポキシ樹脂が添加される場合、硬化性組成物には、エポキシ樹脂とともに、エポキシ樹脂を硬化させる硬化剤が添加されてもよい。
エポキシ樹脂硬化剤としては、特に制限はなく、一般に使用されているエポキシ樹脂硬化剤を使用できる。
When an epoxy resin is added to the curable composition, a curing agent that cures the epoxy resin may be added to the curable composition together with the epoxy resin.
The epoxy resin hardener is not particularly limited, and any commonly used epoxy resin hardener can be used.
エポキシ樹脂用の硬化剤が使用される場合、硬化剤の使用量は、エポキシ樹脂100質量部に対して0.1質量部以上300質量部以下の範囲内が好ましい。 When a hardener for epoxy resin is used, the amount of hardener used is preferably in the range of 0.1 parts by mass to 300 parts by mass per 100 parts by mass of epoxy resin.
以上説明した硬化性組成物を、硬化性組成物の用途に応じた方法にて、硬化させることで、硬化物が形成される。 The above-described curable composition is cured in a manner appropriate for the intended use of the curable composition to form a cured product.
≪硬化性組成物の調製≫
硬化性組成物は、すべての配合成分を予め配合密封保存し、施工後空気中の湿気により硬化する1成分型として調製可能である。
また、硬化剤として別途、硬化触媒、充填材、可塑剤、水等の成分を配合しておき、該配合材と、ポリオキシアルキレン系重合体を含む重合体組成物とを使用前に混合する2成分型として調製することもできる。作業性の点からは、1成分型が好ましい。
<Preparation of curable composition>
The curable composition can be prepared as a one-component type in which all ingredients are mixed in advance, stored in a sealed container, and cured by moisture in the air after application.
In addition, a two-component type can be prepared by mixing ingredients such as a curing catalyst, a filler, a plasticizer, and water as a curing agent and mixing the ingredients with a polymer composition containing a polyoxyalkylene polymer before use. From the viewpoint of workability, a one-component type is preferred.
硬化性組成物が1成分型の場合、すべての配合成分が予め配合される。このため、水分を含有する配合成分は予め脱水乾燥してから使用するか、また配合混練中に減圧等により脱水されるのが好ましい。
また、脱水乾燥法に加えて、メチルトリメトキシシラン、フェニルトリメトキシシラン、n-プロピルトリメトキシシラン、ビニルトリメトキシシラン、ビニルメチルジメトキシシラン、γ-メルカプトプロピルメチルジメトキシシラン、γ-メルカプトプロピルメチルジエトキシシラン、及びγ-グリシドキシプロピルトリメトキシシラン等のアルコキシシラン化合物が硬化性組成物に添加されることにより、硬化性組成物の貯蔵安定性がさらに向上する。
When the curable composition is of a one-component type, all of the components are mixed in advance. For this reason, it is preferable that the components containing water are dehydrated and dried before use, or dehydrated by reducing pressure or the like during mixing and kneading.
In addition to the dehydration drying method, the storage stability of the curable composition is further improved by adding an alkoxysilane compound such as methyltrimethoxysilane, phenyltrimethoxysilane, n-propyltrimethoxysilane, vinyltrimethoxysilane, vinylmethyldimethoxysilane, γ-mercaptopropylmethyldimethoxysilane, γ-mercaptopropylmethyldiethoxysilane, and γ-glycidoxypropyltrimethoxysilane to the curable composition.
≪硬化性組成物の用途≫
硬化性組成物は、建築用シーリング材や工業用接着剤、防水塗膜形成用組成物、粘着剤原料等として使用することができる。また、建造物、船舶、自動車、及び道路等の密封剤として硬化性組成物を使用することができる。さらに、硬化性組成物は、単独あるいはプライマーの助けをかりてガラス、磁器、木材、金属、及び樹脂成形物等の広範囲の基材に密着し得る。このため、硬化性組成物は、種々のタイプの密封組成物及び接着組成物としても使用することができる。硬化性組成物は、通常の接着剤のほかに、コンタクト接着剤としても使用可能である。さらに、硬化性組成物は、食品包装材料、注型ゴム材料、型取り用材料、塗料としても有用である。上記の硬化性組成物の硬化物は低吸水性を示す。このため、上記の硬化性組成物、及びその硬化物は、特にシーリング材、防水用接着剤、防水塗膜等の防水材料の用途に好適である。
<Uses of the curable composition>
The curable composition can be used as a building sealant, industrial adhesive, waterproof coating film forming composition, adhesive raw material, etc. The curable composition can also be used as a sealant for buildings, ships, automobiles, roads, etc. Furthermore, the curable composition can adhere to a wide range of substrates such as glass, porcelain, wood, metal, and resin moldings, either alone or with the aid of a primer. Therefore, the curable composition can also be used as various types of sealing compositions and adhesive compositions. The curable composition can also be used as a contact adhesive in addition to ordinary adhesives. Furthermore, the curable composition is also useful as a food packaging material, a cast rubber material, a material for molding, and a paint. The cured product of the above curable composition exhibits low water absorption. Therefore, the above curable composition and its cured product are particularly suitable for use as waterproof materials such as sealing materials, waterproof adhesives, and waterproof coating films.
本発明は上述した各実施形態に限定されるものではなく、請求項に示した範囲で種々の変更が可能であり、異なる実施形態にそれぞれ開示された技術的手段を適宜組み合わせて得られる実施形態についても本発明の技術的範囲に含まれる。 The present invention is not limited to the above-described embodiments, and various modifications are possible within the scope of the claims. The technical scope of the present invention also includes embodiments obtained by appropriately combining the technical means disclosed in the different embodiments.
すなわち、本発明は、以下を含む。 In other words, the present invention includes the following:
<1> 加水分解性シリル基を有するポリオキシアルキレン系重合体であって、
ポリオキシアルキレン系重合体の数平均分子量が3000超であり、
ポリオキシアルキレン系重合体が、下記式(1):
(式(1)中、R1は、置換、又は非置換の炭素原子数1以上20以下の炭化水素基であり、R2は、置換、又は非置換の炭素原子数1以上20以下の炭化水素基であり、aは、0、1、又は2である。)
で表される加水分解性シリル基(a1)、及びSi-H基を有する加水分解性シリル基(a2)を有し、
ポリオキシアルキレン系重合体において、加水分解性シリル基(a1)の数、加水分解性シリル基(a2)の数、1-プロペニル基の数、プロピル基の数、及びアリル基の数の合計Ntに対する、加水分解性シリル基(a1)の数Na1と、加水分解性シリル基(a2)の数Na2との合計の比率である、(Na1+Na2)/Ntが0.60以上1.00以下であり、
Ntに対する、Na2の比率である、Na2/Ntが0.03以上1.00以下である、ポリオキシアルキレン系重合体。
<2> 加水分解性シリル基(a2)が下記式(4):
(式(4)中、R1、R2、及びaは、式(1)中のR1、R2、及びaと同様であり、bは、1、又は2であり、a+bは、1以上3以下である。)
で表される基である、<1>に記載のポリオキシアルキレン系重合体。
<3> Na2/Ntが、0.10以上1.00以下である、<1>、又は<2>に記載のポリオキシアルキレン系重合体。
<4> Na2/Ntが、0.20以上1.00以下である、<1>~<3>のいずれか1つに記載のポリオキシアルキレン系重合体。
<5> ルテニウム錯体を含有する、<1>~<4>のいずれか1つに記載のポリオキシアルキレン系重合体。
<6> ヒドロシリル化反応触媒(C)の存在下での、アリル基を有するポリオキシアルキレン系重合体(A)と、ヒドロシラン化合物(B)とのヒドロシリル化を含む、<1>~<5>のいずれか1つに記載のポリオキシアルキレン系重合体の製造方法。
<7> ヒドロシリル化反応触媒(C)がルテニウム錯体(C1)である、<6>に記載のポリオキシアルキレン系重合体の製造方法。
<8> ルテニウム錯体(C1)が、化合物(D)に由来する配位子(C2)を有し、
化合物(D)が、1分子中に、少なくとも1つの炭素-炭素二重結合と、少なくとも1つの電子吸引性基とを有し、
電子吸引性基の少なくとも1つが、炭素-炭素二重結合を構成する炭素原子に結合している、<7>に記載のポリオキシアルキレン系重合体の製造方法。
<9> 化合物(D)が、ベンゼン環骨格、又はノルボルナジエン骨格を有する、<8>に記載のポリオキシアルキレン系重合体の製造方法。
<10> 化合物(D)が、電子吸引性基として、フルオロ基、ブロモ基、及びヨード基からなる群より選択される少なくとも1種を有する、<8>、又は<9>に記載のポリオキシアルキレン系重合体の製造方法。
<11> 化合物(D)が、2,3-ジブロモノルボルナジエン、1,4-ジブロモベンゼン、1-ブロモ-3,5-ジフルオロベンゼン、1-ブロモ-2,6-ジフルオロベンゼン、1,4-ジヨードベンゼン、及び1,3,5-トリブロモベンゼンからなる群より選択される1種以上である、<8>~<10>のいずれか1つに記載のポリオキシアルキレン系重合体の製造方法。
<12> ヒドロシリル化が、化合物(D)の存在下に行われ、
化合物(D)が、1分子中に、少なくとも1つの炭素-炭素二重結合と、少なくとも1つの電子吸引性基とを有し、
電子吸引性基の少なくとも1つが、前記炭素-炭素二重結合を構成する炭素原子に結合している、<7>~<11>のいずれか1つに記載のポリオキシアルキレン系重合体の製造方法。
<13> 化合物(D)が、ベンゼン環骨格、又はノルボルナジエン骨格を有する、<12>に記載のポリオキシアルキレン系重合体の製造方法。
<14> 化合物(D)が、電子吸引性基として、フルオロ基、ブロモ基、及びヨード基からなる群より選択される少なくとも1種を有する、<12>、又は<13>に記載のポリオキシアルキレン系重合体の製造方法。
<15> 化合物(D)が、2,3-ジブロモノルボルナジエン、1,4-ジブロモベンゼン、1-ブロモ-3,5-ジフルオロベンゼン、1-ブロモ-2,6-ジフルオロベンゼン、1,4-ジヨードベンゼン、及び1,3,5-トリブロモベンゼンからなる群より選択される1種以上である、<12>~<14>のいずれか1つに記載のポリオキシアルキレン系重合体の製造方法。
<16> ルテニウム錯体(C1)が、リン含有配位子を含む、<7>~<15>のいずれか1つに記載のポリオキシアルキレン系重合体の製造方法。
<17> リン含有配位子が、トリフェニルホスフィン配位子である、<16>に記載のポリオキシアルキレン系重合体の製造方法。
<18> ルテニウム触媒(C1)が、トリス(トリフェニルホスフィン)ルテニウム(II)ジクロリドである、<16>、又は<17>に記載のポリオキシアルキレン系重合体の製造法。
<19> <1>~<5>のいずれか1つに記載のポリオキシアルキレン系重合体と、硬化触媒とを含む、硬化性組成物。
<20> <19>に記載の硬化性組成物の硬化物。
<1> A polyoxyalkylene polymer having a hydrolyzable silyl group,
The number average molecular weight of the polyoxyalkylene polymer is more than 3,000,
The polyoxyalkylene polymer is represented by the following formula (1):
(In formula (1), R 1 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms, R 2 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms, and a is 0, 1, or 2.)
and a hydrolyzable silyl group (a2) having a Si—H group,
In the polyoxyalkylene polymer, (N a1 +N a2 )/N t is a ratio of the total of the number N a1 of the hydrolyzable silyl groups (a1) and the number N a2 of the hydrolyzable silyl groups (a2) to the total N t of the numbers of the hydrolyzable silyl groups (a1), the hydrolyzable silyl groups (a2), the 1 -propenyl groups, the propyl groups, and the allyl groups , and is 0.60 or more and 1.00 or less;
A polyoxyalkylene polymer, in which N a2 /N t , which is the ratio of N a2 to N t , is 0.03 or more and 1.00 or less.
<2> The hydrolyzable silyl group (a2) is represented by the following formula (4):
(In formula (4), R 1 , R 2 , and a are the same as R 1 , R 2 , and a in formula (1), b is 1 or 2, and a+b is 1 or more and 3 or less.)
The polyoxyalkylene polymer according to <1>, wherein the alkyl group is a group represented by the formula:
<3> The polyoxyalkylene polymer according to <1> or <2>, in which N a2 /N t is 0.10 or more and 1.00 or less.
<4> The polyoxyalkylene polymer according to any one of <1> to <3>, wherein N a2 /N t is 0.20 or more and 1.00 or less.
<5> The polyoxyalkylene polymer according to any one of <1> to <4>, which contains a ruthenium complex.
<6> A method for producing a polyoxyalkylene polymer according to any one of <1> to <5>, comprising hydrosilylation of an allyl group-containing polyoxyalkylene polymer (A) with a hydrosilane compound (B) in the presence of a hydrosilylation catalyst (C).
<7> The method for producing a polyoxyalkylene polymer according to <6>, wherein the hydrosilylation catalyst (C) is a ruthenium complex (C1).
<8> The ruthenium complex (C1) has a ligand (C2) derived from the compound (D),
Compound (D) has at least one carbon-carbon double bond and at least one electron-withdrawing group in one molecule,
The method for producing a polyoxyalkylene polymer according to <7>, wherein at least one of the electron-withdrawing groups is bonded to a carbon atom constituting a carbon-carbon double bond.
<9> The method for producing a polyoxyalkylene polymer according to <8>, wherein the compound (D) has a benzene ring skeleton or a norbornadiene skeleton.
<10> The method for producing a polyoxyalkylene polymer according to <8> or <9>, wherein the compound (D) has, as an electron-withdrawing group, at least one selected from the group consisting of a fluoro group, a bromo group, and an iodo group.
<11> The method for producing a polyoxyalkylene polymer according to any one of <8> to <10>, wherein the compound (D) is one or more selected from the group consisting of 2,3-dibromonorbornadiene, 1,4-dibromobenzene, 1-bromo-3,5-difluorobenzene, 1-bromo-2,6-difluorobenzene, 1,4-diiodobenzene, and 1,3,5-tribromobenzene.
<12> The hydrosilylation is carried out in the presence of a compound (D),
Compound (D) has at least one carbon-carbon double bond and at least one electron-withdrawing group in one molecule,
The method for producing a polyoxyalkylene polymer according to any one of <7> to <11>, wherein at least one of the electron-withdrawing groups is bonded to a carbon atom constituting the carbon-carbon double bond.
<13> The method for producing a polyoxyalkylene polymer according to <12>, wherein the compound (D) has a benzene ring skeleton or a norbornadiene skeleton.
<14> The method for producing a polyoxyalkylene polymer according to <12> or <13>, wherein the compound (D) has, as an electron-withdrawing group, at least one selected from the group consisting of a fluoro group, a bromo group, and an iodo group.
<15> The method for producing a polyoxyalkylene polymer according to any one of <12> to <14>, wherein the compound (D) is one or more selected from the group consisting of 2,3-dibromonorbornadiene, 1,4-dibromobenzene, 1-bromo-3,5-difluorobenzene, 1-bromo-2,6-difluorobenzene, 1,4-diiodobenzene, and 1,3,5-tribromobenzene.
<16> The method for producing a polyoxyalkylene polymer according to any one of <7> to <15>, wherein the ruthenium complex (C1) contains a phosphorus-containing ligand.
<17> The method for producing a polyoxyalkylene polymer according to <16>, wherein the phosphorus-containing ligand is a triphenylphosphine ligand.
<18> The process for producing a polyoxyalkylene polymer according to <16> or <17>, wherein the ruthenium catalyst (C1) is tris(triphenylphosphine)ruthenium(II) dichloride.
<19> A curable composition comprising the polyoxyalkylene polymer according to any one of <1> to <5> and a curing catalyst.
<20> A cured product of the curable composition according to <19>.
実施例中の数平均分子量は以下の条件で測定したGPC分子量である。
送液システム:東ソー製HLC-8420GPC
カラム:東ソー製TSKgel SuperHシリーズ
溶媒:THF(テトラヒドロフラン)
分子量:ポリスチレン換算
測定温度:40℃
The number average molecular weight in the examples is a GPC molecular weight measured under the following conditions.
Liquid delivery system: Tosoh HLC-8420GPC
Column: Tosoh TSKgel Super H series Solvent: THF (tetrahydrofuran)
Molecular weight: polystyrene equivalent Measurement temperature: 40°C
シリル基、1-プロペニル基、又はプロピル基、及びアリル基の割合の算出は、下記の核磁気共鳴装置(NMR)を用いて、1H NMR測定により行った。
装置:AVANCE III HD500型デジタル装置(BRUKER社製)
The proportions of silyl groups, 1-propenyl groups, propyl groups, and allyl groups were calculated by 1 H NMR measurement using the following nuclear magnetic resonance (NMR) apparatus.
Equipment: AVANCE III HD500 type digital equipment (manufactured by BRUKER)
(皮張り時間)
23℃、相対湿度50%の雰囲気下にて、各シリル基含有有機重合体100質量部に対し、硬化触媒としてのビス(2-エチルヘキサン酸)錫(II)(日東化成、ネオスタンU-28)3質量部、及びラウリルアミン(和光純薬)0.5質量部を添加し、スパチュラで1分間掻き混ぜて混合した。混合を終えた時間を硬化開始時間とし、表面をスパチュラで触り、スパチュラに評価対象の組成物が付着しなくなった時間を皮張り時間とした。
(Skinning time)
Under an atmosphere of 23°C and relative humidity of 50%, 3 parts by mass of tin(II) bis(2-ethylhexanoate) (Neostan U-28, Nitto Kasei) as a curing catalyst and 0.5 parts by mass of laurylamine (Wako Pure Chemical Industries) were added to 100 parts by mass of each silyl group-containing organic polymer, and mixed by stirring with a spatula for 1 minute. The time when mixing was completed was defined as the curing start time, and the time when the composition to be evaluated no longer adhered to the spatula when the surface was touched with the spatula was defined as the skinning time.
(合成例1)
数平均分子量が約4,500のポリオキシプロピレングリコールを開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキサイドの重合を行い、両末端に水酸基を有する数平均分子量27,600の水酸基含有ポリオキシアルキレン重合体(H-1)を得た。
重合体(H-1)に対して、重合体(H-1)の水酸基に対して1.1mol当量のナトリウムメトキシドを28%メタノール溶液として添加した。得られた混合物からメタノールを減圧留去した後、重合体(H-1)の水酸基に対して1.3mol当量の塩化アリルを添加して130℃で1時間反応を行った。その後、反応液から未反応の塩化アリルを減圧留去した。得られた未精製のアリル基含有ポリオキシアルキレン重合体をn-ヘキサン及び水と混合撹拌した後、遠心分離により水を除去した。得られたヘキサン溶液からヘキサンを減圧留去することでポリマー中の金属塩を除去した。以上により、アリル基含有ポリオキシアルキレン系重合体(A-1)を得た。
(Synthesis Example 1)
Using polyoxypropylene glycol having a number average molecular weight of about 4,500 as an initiator, propylene oxide was polymerized in the presence of a zinc hexacyanocobaltate glyme complex catalyst to obtain a hydroxyl group-containing polyoxyalkylene polymer (H-1) having hydroxyl groups at both ends and a number average molecular weight of 27,600.
To the polymer (H-1), 1.1 mol equivalents of sodium methoxide relative to the hydroxyl groups of the polymer (H-1) were added as a 28% methanol solution. After the methanol was distilled off from the resulting mixture under reduced pressure, 1.3 mol equivalents of allyl chloride relative to the hydroxyl groups of the polymer (H-1) were added and reacted at 130°C for 1 hour. Thereafter, unreacted allyl chloride was distilled off from the reaction solution under reduced pressure. The resulting unpurified allyl group-containing polyoxyalkylene polymer was mixed and stirred with n-hexane and water, and then the water was removed by centrifugation. The hexane was distilled off from the resulting hexane solution under reduced pressure to remove the metal salts in the polymer. As a result, an allyl group-containing polyoxyalkylene polymer (A-1) was obtained.
(実施例1)
合成例1で得た重合体(A-1)の質量に対して、100質量ppmのRuCl2(PPh3)3)、及び、重合体(A-1)の質量に対して260質量ppmの2,3-ジブロモノルボルナジエンを、重合体(A-1)に添加した。2,3-ジブロモノルボルナジエンは、電子吸引性基を有し、ルテニウムに配位し得る化合物である。
得られた混合物を、90℃で10分間撹拌した。次いで、重合体(A-1)が有するアリル基に対して5.0mol当量のジメトキシメチルシランとして、混合物に添加し、90℃で、重合体(A-1)が有するアリル基と、ジメトキシメチルシランとのヒドロシリル化反応を行った。反応開始時から1時間毎に1H NMR測定を行い、重合体(A-1)が有するアリル基が完全に消失したことを確認した。その後、混合物から揮発成分を減圧留去して加水分解性シリル基含有ポリオキシアルキレン系重合体(S-1)を得た。
得られた重合体(S-1)に対して1H NMR測定を行い、式(1)で表されるシリル基(a1)の数、式(4)で表されるシリル基(a2)の数、1-プロペニル基の数、プロピル基の数、及びアリル基の数の合計に対するそれぞれの基の数の割合を算出した。
また、得られた重合体(S-1)を用いて、上記の方法にて皮張り時間を測定した。
これらの結果を、表1に記す。
Example 1
To the polymer (A-1) obtained in Synthesis Example 1, 100 ppm by mass of RuCl 2 (PPh 3 ) 3 ) and 260 ppm by mass of 2,3-dibromonorbornadiene were added, based on the mass of the polymer (A-1). 2,3-Dibromonorbornadiene is a compound that has an electron-withdrawing group and can be coordinated to ruthenium.
The resulting mixture was stirred at 90° C. for 10 minutes. Next, 5.0 mol equivalents of dimethoxymethylsilane relative to the allyl group of the polymer (A-1) were added to the mixture, and a hydrosilylation reaction between the allyl group of the polymer (A-1) and dimethoxymethylsilane was carried out at 90° C. From the start of the reaction, 1 H NMR measurement was carried out every hour, and it was confirmed that the allyl group of the polymer (A-1) had completely disappeared. Thereafter, volatile components were distilled off from the mixture under reduced pressure to obtain a hydrolyzable silyl group-containing polyoxyalkylene polymer (S-1).
The obtained polymer (S-1) was subjected to 1 H NMR measurement, and the ratio of the number of silyl groups (a1) represented by formula (1), the number of silyl groups (a2) represented by formula (4), the number of 1-propenyl groups, the number of propyl groups, and the number of allyl groups to the total was calculated.
The skinning time of the resulting polymer (S-1) was measured by the above-mentioned method.
The results are shown in Table 1.
(合成例2)
重合体(A-1)の質量に対して、2400質量ppmの市販のKarstedt触媒(白金ジビニルジシロキサン錯体(白金換算で3重量%のイソプロパノール溶液))と、重合体(A-1)が有するアリル基に対して5.0mol当量のジメトキシメチルシランヒドロシランとを、重合体(A-1)に対して添加して、90℃で、重合体(A-1)とジメトキシメチルシランとのヒドロシリル化反応を開始した。反応開始時から1時間毎に1H NMR測定を行い、重合体(A-1)が有するアリル基が完全に消失したことを確認した。その後、混合物から揮発成分を減圧留去して加水分解性シリル基含有ポリオキシアルキレン系重合体(S-7)を得た。
得られた重合体(S-7)に対して1H NMR測定を行い、式(1)で表されるシリル基(a1)の数、式(4)で表されるシリル基(a2)の数、1-プロペニル基の数、プロピル基の数、及びアリル基の数の合計に対するそれぞれの基の数の割合を算出した。
また、得られた重合体(S-7)を用いて、上記の方法にて皮張り時間を測定した。
これらの結果を、表1に記す。
(Synthesis Example 2)
2400 mass ppm of a commercially available Karstedt catalyst (platinum divinyldisiloxane complex (3 wt% isopropanol solution calculated as platinum)) relative to the mass of polymer (A-1) and 5.0 mol equivalents of dimethoxymethylsilane hydrosilane relative to the allyl group of polymer (A-1) were added to polymer (A-1), and the hydrosilylation reaction between polymer (A-1) and dimethoxymethylsilane was initiated at 90 ° C. From the start of the reaction, 1 H NMR measurement was performed every hour, and it was confirmed that the allyl group of polymer (A-1) had completely disappeared. Thereafter, volatile components were distilled off from the mixture under reduced pressure to obtain a hydrolyzable silyl group-containing polyoxyalkylene polymer (S-7).
The obtained polymer (S-7) was subjected to 1 H NMR measurement, and the ratio of the number of silyl groups (a1) represented by formula (1), the number of silyl groups (a2) represented by formula (4), the number of 1-propenyl groups, the number of propyl groups, and the number of allyl groups to the total was calculated.
The skinning time of the resulting polymer (S-7) was measured by the above-mentioned method.
The results are shown in Table 1.
(実施例2、及び実施例3)
シリル基(a1)、及びシリル基(a2)の比率を調製する目的で、実施例1で得た重合体(S-1)と、合成例2で得た重合体(S-7)とを混合して、実施例2の加水分解性シリル基含有ポリオキシアルキレン系重合体(S-2)と、実施例3の加水分解性シリル基含有ポリオキシアルキレン系重合体(S-3)とを得た。
得られた重合体(S-2)、及び重合体(S-3)に対して1H NMR測定を行い、式(1)で表されるシリル基(a1)の数、式(4)で表されるシリル基(a2)の数、1-プロペニル基の数、プロピル基の数、及びアリル基の数の合計に対するそれぞれの基の数の割合を算出した。
また、得られた重合体(S-2)、及び重合体(S-3)を用いて、上記の方法にて皮張り時間を測定した。
これらの結果を、表1に記す。
(Examples 2 and 3)
For the purpose of adjusting the ratio of the silyl group (a1) and the silyl group (a2), the polymer (S-1) obtained in Example 1 and the polymer (S-7) obtained in Synthesis Example 2 were mixed to obtain a hydrolyzable silyl group-containing polyoxyalkylene polymer (S-2) of Example 2 and a hydrolyzable silyl group-containing polyoxyalkylene polymer (S-3) of Example 3.
The obtained polymer (S-2) and polymer (S-3) were subjected to 1 H NMR measurement, and the ratio of the number of silyl groups (a1) represented by formula (1), the number of silyl groups (a2) represented by formula (4), the number of 1-propenyl groups, the number of propyl groups, and the number of allyl groups to the total was calculated.
The skinning time of the obtained polymer (S-2) and polymer (S-3) was measured by the above-mentioned method.
The results are shown in Table 1.
(実施例4)
重合体(A-1)の質量に対して、100質量ppmの[RuCl2(nbd)]n、及び重合体(A-1)の質量に対して260質量ppmの2,3-ジブロモノルボルナジエンを、重合体(A-1)に添加した。nbdは、2,5-ノルボルナジエン配位子である。2,5-ノルボルナジエン配位子は、電子吸引性基を持たない。他方、2,3-ジブロモノルボルナジエンは、電子吸引性基を有し、ルテニウムに配位し得る化合物である。
得られた混合物を、90℃で10分間撹拌した。次いで、重合体(A-1)が有するアリル基に対して5.0mol当量のジメトキシメチルシランとして、混合物に添加し、90℃で、重合体(A-1)が有するアリル基と、ジメトキシメチルシランとのヒドロシリル化反応を行った。反応開始時から1時間毎に1H NMR測定を行い、重合体(A-1)が有するアリル基が完全に消失したことを確認した。その後、混合物から揮発成分を減圧留去して加水分解性シリル基含有ポリオキシアルキレン系重合体(S-4)を得た。
得られた重合体(S-4)に対して1H NMR測定を行い、式(1)で表されるシリル基(a1)の数、式(4)で表されるシリル基(a2)の数、1-プロペニル基の数、プロピル基の数、及びアリル基の数の合計に対するそれぞれの基の数の割合を算出した。
また、得られた重合体(S-4)を用いて、上記の方法にて皮張り時間を測定した。
これらの結果を、表1に記す。
Example 4
100 ppm by mass of [RuCl 2 (nbd)] n relative to the mass of polymer (A-1) and 260 ppm by mass of 2,3-dibromonorbornadiene relative to the mass of polymer (A-1) were added to polymer (A-1). nbd is a 2,5-norbornadiene ligand. The 2,5-norbornadiene ligand does not have an electron-withdrawing group. On the other hand, 2,3-dibromonorbornadiene is a compound that has an electron-withdrawing group and can be coordinated to ruthenium.
The resulting mixture was stirred at 90° C. for 10 minutes. Next, 5.0 mol equivalents of dimethoxymethylsilane relative to the allyl group of the polymer (A-1) were added to the mixture, and a hydrosilylation reaction between the allyl group of the polymer (A-1) and dimethoxymethylsilane was carried out at 90° C. From the start of the reaction, 1 H NMR measurements were carried out every hour, and it was confirmed that the allyl group of the polymer (A-1) had completely disappeared. Thereafter, volatile components were distilled off from the mixture under reduced pressure to obtain a hydrolyzable silyl group-containing polyoxyalkylene polymer (S-4).
The obtained polymer (S-4) was subjected to 1 H NMR measurement, and the ratio of the number of silyl groups (a1) represented by formula (1), the number of silyl groups (a2) represented by formula (4), the number of 1-propenyl groups, the number of propyl groups, and the number of allyl groups to the total was calculated.
The skinning time of the resulting polymer (S-4) was measured by the above-mentioned method.
The results are shown in Table 1.
(実施例5)
重合体(A-1)の質量に対して、240質量ppmの[RuCl2(p-cymene)]nを、重合体(A-1)に添加した。p-cymeneは、p-シメン配位子である。p-シメン配位子は、電子吸引性基を持たない。
得られた混合物を、90℃で10分間撹拌した。次いで、重合体(A-1)が有するアリル基に対して5.0mol当量のジメトキシメチルシランとして、混合物に添加し、90℃で、重合体(A-1)が有するアリル基と、ジメトキシメチルシランとのヒドロシリル化反応を行った。反応開始時から1時間毎に1H NMR測定を行い、重合体(A-1)が有するアリル基が完全に消失したことを確認した。その後、混合物から揮発成分を減圧留去して加水分解性シリル基含有ポリオキシアルキレン系重合体(S-5)を得た。
得られた重合体(S-5)に対して1H NMR測定を行い、式(1)で表されるシリル基(a1)の数、式(4)で表されるシリル基(a2)の数、1-プロペニル基の数、プロピル基の数、及びアリル基の数の合計に対するそれぞれの基の数の割合を算出した。
また、得られた重合体(S-5)を用いて、上記の方法にて皮張り時間を測定した。
これらの結果を、表1に記す。
Example 5
[RuCl 2 (p-cymene)] n was added to the polymer (A-1) in an amount of 240 ppm by mass relative to the mass of the polymer (A-1). p-Cymene is a p-cymene ligand. The p-cymene ligand does not have an electron-withdrawing group.
The resulting mixture was stirred at 90° C. for 10 minutes. Next, 5.0 mol equivalents of dimethoxymethylsilane relative to the allyl group of polymer (A-1) was added to the mixture, and a hydrosilylation reaction between the allyl group of polymer (A-1) and dimethoxymethylsilane was carried out at 90° C. From the start of the reaction, 1 H NMR measurement was carried out every hour, and it was confirmed that the allyl group of polymer (A-1) had completely disappeared. Thereafter, volatile components were distilled off from the mixture under reduced pressure to obtain a hydrolyzable silyl group-containing polyoxyalkylene polymer (S-5).
The obtained polymer (S-5) was subjected to 1 H NMR measurement, and the ratio of the number of silyl groups (a1) represented by formula (1), the number of silyl groups (a2) represented by formula (4), the number of 1-propenyl groups, the number of propyl groups, and the number of allyl groups to the total was calculated.
The skinning time of the resulting polymer (S-5) was measured by the above-mentioned method.
The results are shown in Table 1.
(合成例3)
塩化ルテニウム(III)水和物(東京化成工業株式会社製)0.15質量部を含むエタノール溶液を窒素雰囲気下で撹拌しながら、加熱還流下で、炭酸ナトリウム0.064質量部、及び2,3-ジブロモノルボルナジエン(東京化成工業株式会社製)0.36質量部を加えた。上記の条件下で反応液を1時間撹拌した後、反応液中の固形分を濾取した。得られた固形分を減圧下で乾燥して、ルテニウム錯体を得た。
(Synthesis Example 3)
An ethanol solution containing 0.15 parts by mass of ruthenium (III) chloride hydrate (manufactured by Tokyo Chemical Industry Co., Ltd.) was stirred under a nitrogen atmosphere, and 0.064 parts by mass of sodium carbonate and 0.36 parts by mass of 2,3-dibromonorbornadiene (manufactured by Tokyo Chemical Industry Co., Ltd.) were added under heating and reflux. The reaction solution was stirred for 1 hour under the above conditions, and then the solid content in the reaction solution was filtered off. The obtained solid content was dried under reduced pressure to obtain a ruthenium complex.
(実施例6)
重合体(A-1)の質量に対して、240質量ppmの合成例3で得たルテニウム錯体を、重合体(A-1)に添加した。
得られた混合物を、90℃で10分間撹拌した。次いで、重合体(A-1)が有するアリル基に対して5.0mol当量のジメトキシメチルシランとして、混合物に添加し、90℃で、重合体(A-1)が有するアリル基と、ジメトキシメチルシランとのヒドロシリル化反応を行った。反応開始時から1時間毎に1H NMR測定を行い、重合体(A-1)が有するアリル基が完全に消失したことを確認した。その後、混合物から揮発成分を減圧留去して加水分解性シリル基含有ポリオキシアルキレン系重合体(S-6)を得た。
得られた重合体(S-6)に対して1H NMR測定を行い、式(1)で表されるシリル基(a1)の数、式(4)で表されるシリル基(a2)の数、1-プロペニル基の数、プロピル基の数、及びアリル基の数の合計に対するそれぞれの基の数の割合を算出した。
また、得られた重合体(S-6)を用いて、上記の方法にて皮張り時間を測定した。
これらの結果を、表1に記す。
Example 6
The ruthenium complex obtained in Synthesis Example 3 was added to the polymer (A-1) in an amount of 240 ppm by mass based on the mass of the polymer (A-1).
The resulting mixture was stirred at 90° C. for 10 minutes. Next, 5.0 mol equivalents of dimethoxymethylsilane relative to the allyl group of the polymer (A-1) were added to the mixture, and a hydrosilylation reaction between the allyl group of the polymer (A-1) and dimethoxymethylsilane was carried out at 90° C. From the start of the reaction, 1 H NMR measurement was carried out every hour, and it was confirmed that the allyl group of the polymer (A-1) had completely disappeared. Thereafter, volatile components were distilled off from the mixture under reduced pressure to obtain a hydrolyzable silyl group-containing polyoxyalkylene polymer (S-6).
The obtained polymer (S-6) was subjected to 1 H NMR measurement, and the ratio of the number of each group to the total number of the silyl groups (a1) represented by formula (1), the number of the silyl groups (a2) represented by formula (4), the number of 1-propenyl groups, the number of propyl groups, and the number of allyl groups was calculated.
The skinning time of the resulting polymer (S-6) was measured by the above-mentioned method.
The results are shown in Table 1.
(比較例1)
実施例1で得た重合体(S-1)に、重合体(S-1)100質量に対して3質量部のメタノールを添加し、90℃で1時間反応させた後、揮発成分を減圧留去して加水分解性シリル基含有ポリオキシアルキレン系重合体(S-8)を得た。
得られた重合体(S-8)に対して1H NMR測定を行い、本操作により、重合体(S-1)が有する式(4)で表されるシリル基(a2)が、式(1)で表されるシリル基(a1)に変換されたことを確認した。
得られた重合体(S-8)に対して1H NMR測定を行い、式(1)で表されるシリル基(a1)の数、式(4)で表されるシリル基(a2)の数、1-プロペニル基の数、プロピル基の数、及びアリル基の数の合計に対するそれぞれの基の数の割合を算出した。
また、得られた重合体(S-8)を用いて、上記の方法にて皮張り時間を測定した。
(Comparative Example 1)
To the polymer (S-1) obtained in Example 1, 3 parts by mass of methanol was added per 100 parts by mass of the polymer (S-1), and the mixture was reacted at 90° C. for 1 hour. The volatile components were then distilled off under reduced pressure to obtain a hydrolyzable silyl group-containing polyoxyalkylene polymer (S-8).
The obtained polymer (S-8) was subjected to 1 H NMR measurement, and it was confirmed that the silyl group (a2) represented by formula (4) in the polymer (S-1) was converted to the silyl group (a1) represented by formula (1) by this operation.
The obtained polymer (S-8) was subjected to 1 H NMR measurement, and the ratio of the number of silyl groups (a1) represented by formula (1), the number of silyl groups (a2) represented by formula (4), the number of 1-propenyl groups, the number of propyl groups, and the number of allyl groups to the total was calculated.
The skinning time of the resulting polymer (S-8) was measured by the above-mentioned method.
これらの結果を、表1に記す。 These results are shown in Table 1.
以下、表1に、実施例、及び比較例の反応条件を示す。また、表1に、実施例、及び比較例で得られたポリオキシアルキレン系重合体が有する官能基の比率を示す。
表1に記載の化合物は、ヒドロシリル化触媒とともに使用された化合物である。
表1に記載のヒドロシリル化触媒は以下の通りである。
Cat1:RuCl2(PPh3)3
Cat2:[RuCl2(nbd)]n
Cat3:[RuCl2(p-cymene)]n
Cat4:合成例3で得たルテニウム錯体
表1に記載の化合物は以下の通りである。
Com1:2,3-ジブロモノルボルナジエン
表1に記載のシリル基a1は、式(1)で表される加水分解性シリル基(a1)である。表1に記載のシリル基a2は、式(4)で表される加水分解性シリル基(a2)である。
The compounds listed in Table 1 are those that were used in conjunction with the hydrosilylation catalyst.
The hydrosilylation catalysts listed in Table 1 are as follows:
Cat1: RuCl2 ( PPh3 ) 3
Cat2: [RuCl 2 (nbd)] n
Cat3: [RuCl 2 (p-cymene)] n
Cat 4: Ruthenium complex obtained in Synthesis Example 3 The compounds described in Table 1 are as follows.
Com1: 2,3-dibromonorbornadiene The silyl group a1 in Table 1 is a hydrolyzable silyl group (a1) represented by formula (1). The silyl group a2 in Table 1 is a hydrolyzable silyl group (a2) represented by formula (4).
表1によれば、加水分解性シリル基(a1)の数Na1、加水分解性シリル基(a2)の数Na2、1-プロペニル基の数、及びプロピル基の数の合計Ntに対する、加水分解性シリル基(a1)の数Na1、及び加水分解性シリル基(a2)の数Na2の合計の比率(Na1+Na2)/Ntと、Ntに対するNa2の比率Na2/Ntとが、前述の所定の範囲内である実施例のポリオキシアルキレン系重合体は、短い皮張り時間を示す、硬化性が良好な硬化性組成物を与えることが分かる。 According to Table 1, it can be seen that the polyoxyalkylene polymers of the examples in which the ratio (N a1 +N a2 )/N t of the sum of the number N a1 of hydrolyzable silyl groups (a1) and the number N a2 of hydrolyzable silyl groups (a2) to the sum N t of the number N a1 of hydrolyzable silyl groups ( a2 ), the number of 1 -propenyl groups, and the number of propyl groups, and the ratio N a2 /N t of N a2 to N t , are within the above-mentioned specified ranges, give curable compositions that show a short skinning time and good curability.
他方、比較例1によれば、(Na1+Na2)/Ntが所定の範囲内であっても、Na2/Ntが所定の範囲外である比較例1のポリオキシアルキレン系重合体は、長い皮張り時間を示す硬化性組成物しか与えないことが分かる。 On the other hand, according to Comparative Example 1, even if (N a1 +N a2 )/N t is within the specified range, the polyoxyalkylene polymer of Comparative Example 1, in which N a2 /N t is outside the specified range, only gives a curable composition that exhibits a long skinning time.
Claims (20)
前記ポリオキシアルキレン系重合体の数平均分子量が3000超であり、
前記ポリオキシアルキレン系重合体が、下記式(1):
(式(1)中、R1は、置換、又は非置換の炭素原子数1以上20以下の炭化水素基であり、R2は、置換、又は非置換の炭素原子数1以上20以下の炭化水素基であり、aは、0、1、又は2である。)
で表される加水分解性シリル基(a1)、及び、Si-H基を有する加水分解性シリル基(a2)を有し、
前記ポリオキシアルキレン系重合体において、前記加水分解性シリル基(a1)の数、前記加水分解性シリル基(a2)の数、1-プロペニル基の数、プロピル基の数、及びアリル基の数の合計Ntに対する、前記加水分解性シリル基(a1)の数Na1と、前記加水分解性シリル基(a2)の数Na2との合計の比率である、(Na1+Na2)/Ntが0.60以上1.00以下であり、
前記Ntに対する、前記Na2の比率である、Na2/Ntが0.03以上1.00以下である、ポリオキシアルキレン系重合体。 A polyoxyalkylene polymer having a hydrolyzable silyl group,
The polyoxyalkylene polymer has a number average molecular weight of more than 3,000,
The polyoxyalkylene polymer is represented by the following formula (1):
(In formula (1), R 1 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms, R 2 is a substituted or unsubstituted hydrocarbon group having from 1 to 20 carbon atoms, and a is 0, 1, or 2.)
and a hydrolyzable silyl group (a2) having a Si—H group,
In the polyoxyalkylene polymer, (N a1 +N a2 )/N t is a ratio of the total of the number N a1 of the hydrolyzable silyl groups (a1) and the number N a2 of the hydrolyzable silyl groups (a2) to the total N t of the number of the hydrolyzable silyl groups (a1), the number of the hydrolyzable silyl groups (a2), the number of 1 -propenyl groups, the number of propyl groups, and the number of allyl groups, and is 0.60 or more and 1.00 or less;
A polyoxyalkylene polymer, wherein N a2 /N t , which is a ratio of N a2 to N t , is 0.03 or more and 1.00 or less.
(式(4)中、R1、R2、及びaは、式(1)中のR1、R2、及びaと同様であり、bは、1、又は2であり、a+bは、1以上3以下である。)
で表される基である、請求項1に記載のポリオキシアルキレン系重合体。 The hydrolyzable silyl group (a2) is represented by the following formula (4):
(In formula (4), R 1 , R 2 , and a are the same as R 1 , R 2 , and a in formula (1), b is 1 or 2, and a+b is 1 or more and 3 or less.)
The polyoxyalkylene polymer according to claim 1 , wherein the group is represented by the following formula:
前記化合物(D)が、1分子中に、少なくとも1つの炭素-炭素二重結合と、少なくとも1つの電子吸引性基とを有し、
前記電子吸引性基の少なくとも1つが、前記炭素-炭素二重結合を構成する炭素原子に結合している、請求項7に記載のポリオキシアルキレン系重合体の製造方法。 The ruthenium complex (C1) has a ligand (C2) derived from a compound (D),
The compound (D) has at least one carbon-carbon double bond and at least one electron-withdrawing group in one molecule,
8. The method for producing a polyoxyalkylene polymer according to claim 7, wherein at least one of the electron-withdrawing groups is bonded to a carbon atom constituting the carbon-carbon double bond.
前記化合物(D)が、1分子中に、少なくとも1つの炭素-炭素二重結合と、少なくとも1つの電子吸引性基とを有し、
前記電子吸引性基の少なくとも1つが、前記炭素-炭素二重結合を構成する炭素原子に結合している、請求項7に記載のポリオキシアルキレン系重合体の製造方法。 The hydrosilylation is carried out in the presence of compound (D),
The compound (D) has at least one carbon-carbon double bond and at least one electron-withdrawing group in one molecule,
8. The method for producing a polyoxyalkylene polymer according to claim 7, wherein at least one of the electron-withdrawing groups is bonded to a carbon atom constituting the carbon-carbon double bond.
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| JP2005272733A (en) * | 2004-03-25 | 2005-10-06 | Kaneka Corp | Novel functional group-containing polyoxyalkylene polymer and process for producing the same |
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| WO2024225205A1 (en) * | 2023-04-24 | 2024-10-31 | 株式会社カネカ | Hydrolyzable silyl group-containing polyoxyalkylene polymer, curable composition, and cured product |
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| JPH03200807A (en) * | 1989-02-28 | 1991-09-02 | Kanegafuchi Chem Ind Co Ltd | Organic polymer, its production, and curable composition containing the same |
| JP2001059021A (en) * | 1999-08-24 | 2001-03-06 | Japan Science & Technology Corp | Ring-opening polymerization of cyclic ethers using ruthenium carbonyl complexes and silylated linear polyethers obtained therefrom |
| JP2005272733A (en) * | 2004-03-25 | 2005-10-06 | Kaneka Corp | Novel functional group-containing polyoxyalkylene polymer and process for producing the same |
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