WO2025063199A1 - Separation and purification method for medium-sized molecule pharmaceutical and separation and purification system for medium-sized molecule pharmaceutical - Google Patents
Separation and purification method for medium-sized molecule pharmaceutical and separation and purification system for medium-sized molecule pharmaceutical Download PDFInfo
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- WO2025063199A1 WO2025063199A1 PCT/JP2024/033267 JP2024033267W WO2025063199A1 WO 2025063199 A1 WO2025063199 A1 WO 2025063199A1 JP 2024033267 W JP2024033267 W JP 2024033267W WO 2025063199 A1 WO2025063199 A1 WO 2025063199A1
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K38/00—Medicinal preparations containing peptides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
- B01D15/08—Selective adsorption, e.g. chromatography
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07K—PEPTIDES
- C07K1/00—General methods for the preparation of peptides, i.e. processes for the organic chemical preparation of peptides or proteins of any length
- C07K1/14—Extraction; Separation; Purification
- C07K1/16—Extraction; Separation; Purification by chromatography
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07K—PEPTIDES
- C07K7/00—Peptides having 5 to 20 amino acids in a fully defined sequence; Derivatives thereof
- C07K7/04—Linear peptides containing only normal peptide links
- C07K7/06—Linear peptides containing only normal peptide links having 5 to 11 amino acids
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M1/00—Apparatus for enzymology or microbiology
Definitions
- the present invention relates to a method for separating and purifying a medium-sized molecule drug and a system for separating and purifying a medium-sized molecule drug.
- Medium molecule drugs are drugs that contain compounds with a molecular weight of 500 to 10,000, and are positioned between small molecule drugs and large molecule drugs.
- Medium molecule drugs usually include peptide drugs and nucleic acid drugs.
- Peptide drugs are drugs whose main ingredient is a peptide with multiple amino acid residues.
- next-generation peptide drugs with non-natural amino acid residues include glucagon-like peptide 1 (GLP-1) such as tirzepatide and icatibant.
- GLP-1 glucagon-like peptide 1
- Icatibant is a peptide consisting of a 10 amino acid sequence. It is a specific antagonist of the bradykinin B2 receptor and is therefore used to treat attacks of hereditary angioedema (HAE). Icatibant is synthesized by solid-phase peptide synthesis, but during the synthesis, several impurities such as aggregated peptides are generated. Therefore, the purity of Icatibant is increased by removing these impurities from the crude Icatibant obtained by the synthesis reaction. For example, Patent Document 1 proposes a method for separating and purifying Icatibant using reverse phase chromatography.
- the interaction between the impurities and the separation agent is similar to that between the target medium-sized molecular weight drug and the separation agent, making separation difficult.
- icatibant a type of peptide drug, as the target medium-sized molecular weight drug.
- the inventors came up with the idea of incorporating the Simulated Moving Bed Chromatography (SMB) method of continuous liquid chromatography into the separation process in order to increase the recovery rate while maintaining the high purity of icatibant.
- SMB Simulated Moving Bed Chromatography
- the impurity with the smallest overlap of the peak areas of icatibant is defined as the ⁇ component, and the selection process of the ⁇ component will be described in more detail.
- peak C1 is the detection peak of icatibant.
- impurity peaks C2 and C3 are shown, but in addition to the impurities corresponding to these two peaks, normal crude icatibant contains many impurities not shown.
- the area of overlap S3 with the peak area of icatibant is the smallest, so the component corresponding to peak C3 is selected as the ⁇ component.
- the area of overlap S2 with the peak area of icatibant is larger than the area of overlap S3. Therefore, the component corresponding to peak C2 is not selected as the component to be removed in the pretreatment (primary treatment) step.
- the simulated moving bed method in the secondary treatment process can separate components that are not alpha components (for example, the beta component corresponding to peak C2 in the example shown in Figure 1).
- the primary treatment process in order to maximize the recovery rate of icatibant, the overlapping portion of icatibant and the beta component is recovered as a purified liquid.
- impurities such as beta components can be removed, so the content of beta components in the primary treatment liquid may be high. In this way, by combining the primary and secondary treatment processes, it is possible to achieve both a high recovery rate and purity of icatibant.
- the ⁇ component is removed in the primary treatment, which is liquid chromatography.
- the ⁇ component has the smallest overlap with the peak area of icatibant in the chromatogram obtained by the primary treatment step. Therefore, even if the ⁇ component is removed in the pretreatment, the amount of the target icatibant removed and the loss are relatively small.
- the present inventors have discovered that by further performing a simulated moving bed process using icatibant obtained from the primary treatment liquid, it is possible to achieve a high recovery rate while maintaining the high purity of icatibant, and have completed the present invention.
- multiple components can be separated in sequence by utilizing the difference in the interaction between each component in the treatment liquid and the separating agent.
- the ⁇ component which has a smaller interaction with the separating agent, has a shorter retention time and is separated first.
- the ⁇ component, which has a larger interaction with the separating agent, has a longer retention time and is separated last.
- the liquid to be treated is not limited to containing two types of impurities, and may contain three or more types of impurities. In that case, the components that overlap the peak area of icatibant in the chromatogram of the liquid to be treated are removed in order.
- the method for separating and purifying icatibant includes a primary treatment step and a secondary treatment step.
- the primary treatment step and the secondary treatment step will be described in order below.
- a liquid to be treated containing icatibant and a plurality of impurities is supplied to a column packed with separating agent X, thereby obtaining a primary treatment liquid from which the ⁇ component has been removed from the liquid to be treated.
- the ⁇ component is the impurity that has the smallest overlap with the peak area of icatibant in the chromatogram of the liquid to be treated obtained by the primary purification.
- the conditions for removing the ⁇ -components from the liquid to be treated can be determined by those skilled in the art by varying various conditions such as the type and concentration of the eluent, gradient conditions, injection pressure, flow rate, and temperature.
- the liquid to be treated containing icatibant and multiple impurities is supplied from a pipe 51 to a column 52 packed with a separating agent X.
- the alpha component is removed from the liquid to be treated by adjusting the interaction with the separating agent X in the column 52.
- An eluent is used to adjust the interaction with the separating agent X.
- the primary treatment liquid from which the alpha component has been removed is then recovered and obtained from a pipe 53.
- the fraction of the liquid to be treated from the starting point of the icatibant peak C1 is retained to obtain the primary treatment liquid, and the ⁇ components that flow out before that can be removed.
- the fraction of the liquid to be treated corresponding to the peak bottom formed by peak C1 of icatibant and peak C3 of the ⁇ component shown in Figure 2
- the fraction of the liquid to be treated from the start of icatibant peak C1 to the bottom of the peak formed by icatibant peak C1 and ⁇ component peak C3 as the primary treatment liquid (gray range in Figure 2).
- the content of the ⁇ component in the primary treatment liquid obtained in the primary treatment step is preferably as close to 0 as possible from the viewpoint of the purity of the icatibant in the secondary treatment.
- the content is preferably 1.0% by mass or less, more preferably 0.5% by mass or less, and even more preferably 0.1% by mass or less.
- the purity of icatibant in the primary treatment liquid obtained in the primary treatment step is preferably 90% by mass or more, more preferably 94% by mass or more, and even more preferably 97% by mass or more, since this tends to increase the recovery rate of icatibant.
- polymeric materials for polymer-based separating agents include vinyl-based synthetic polymers, diene-based synthetic polymers, condensation-based synthetic polymers, and curable synthetic polymers.
- vinyl synthetic polymers examples include styrene synthetic polymers such as polystyrene (PS), (meth)acrylic synthetic polymers such as polymethyl methacrylate (PMMA), acetal synthetic polymers such as polyvinyl chloride (PVC), polyvinylidene chloride (PVDC), polyethylene (PE), polypropylene (PP), polyacrylonitrile (PAN), polyvinyl alcohol (PVA), and polyvinyl butyral, polyvinyl acetate (PVAc), polyacrylamide (PAA), and polyvinyl ether synthetic polymers.
- PS polystyrene
- PVDC polyvinylidene chloride
- PE polyethylene
- PP polypropylene
- PAN polyacrylonitrile
- PAN polyvinyl alcohol
- PAA polyvinyl butyral
- PAA polyacrylamide
- PAA polyvinyl ether synthetic polymers
- condensation synthetic polymers examples include polyamide synthetic polymers such as nylon 6 and nylon 66, polyester synthetic polymers such as polyethylene terephthalate (PET) and polylactone, and polyether synthetic polymers such as polycarbonate (PC) and polyoxymethylene (POM).
- polyamide synthetic polymers such as nylon 6 and nylon 66
- polyester synthetic polymers such as polyethylene terephthalate (PET) and polylactone
- polyether synthetic polymers such as polycarbonate (PC) and polyoxymethylene (POM).
- the average particle size of the separating agent Y is not particularly limited, but may be, for example, in the range of 5 to 100 ⁇ m, 10 to 50 ⁇ m, 10 to 30 ⁇ m, etc.
- the average particle size of the synthetic adsorbent can be measured by a known method. For example, it can be obtained by measuring the particle sizes of 100 or more particles with an optical microscope and calculating the volume median diameter from the distribution.
- the type and average particle size of the separating agent Y may be the same as those of the separating agent X, or may be selected independently.
- the eluent used in the primary treatment may be selected similarly to the eluent used in the primary treatment, or may be selected independently.
- the buffer may be selected similarly to the eluent used in the primary treatment, or may be selected independently.
- Figures 6(a) and 6(b) show the concentration distribution of the P and R components in the filling sections 11-14 during the supply/withdrawal step and the circulation step.
- the horizontal direction represents the position within the filling sections 11-14.
- the left side represents the upper (more upstream) position within the filling sections 11-14. Additionally, the right side represents the lower (more downstream) position within the filling sections 11-14.
- step 101 the concentration distribution of the P and R components will be as shown in Figure 6(b).
- the primary treatment liquid and eluent in the filling section 10 are circulated between the filling sections 10 in a downward flow to advance the separation of the multiple components (step 102: circulation process).
- step 102 the primary treatment liquid and the eluent are not supplied.
- the connection line on-off valves X1, X2, and X3 are opened, and the other on-off valves are closed.
- the pump PM is then operated to circulate the primary treatment liquid and the eluent in the loading section 10 between the loading sections 10 in a downward flow.
- all the loading sections 10 are connected by the pipes HX1, HX2, HX3, and HX4 and the bypass line HB.
- a circulation path that satisfies the following conditions 1 and 2 is formed in the simulated moving bed apparatus 2.
- Condition 1 The primary treatment liquid and the eluent are not additionally supplied to the multiple loading sections 10 .
- Condition 2 The primary treatment liquid and the eluent are circulated among the multiple loading sections in a direction from the supply section 20 toward the withdrawal section 30.
- the primary treatment liquid and eluent can be moved within the circulation path.
- the primary treatment liquid and eluent within the filling section 10 can be moved downward by the width of one filling section 10.
- separation of the P component and the R component progresses.
- the concentration distribution is shifted by one filling section 10 to the right in FIG. 6 from the state shown in FIG. 6(a).
- the concentration distribution is reproduced by shifting one filling section 10 to the right in FIG. 6. This allows the process to return to step 101 again and repeat the same separation process, allowing separation by liquid chromatography to be performed continuously.
- step 103 it is determined whether or not to terminate the separation by the simulated moving bed method. Separation may be terminated, for example, when a predetermined amount of the primary treatment liquid has been treated. Separation may also be terminated when the pressure loss exceeds a predetermined magnitude, or when a predetermined separation operation time has elapsed. If separation is to be ended (Yes in step 103), the separation operation is stopped (step 104). On the other hand, if separation is not to be ended (No in step 103), the process returns to step 101. Thereafter, steps 101, 102 and 103 are repeated.
- Downward arrows and upward arrows indicate the points where the primary treatment liquid and eluent are supplied and the points where the P fraction and R fraction are extracted.
- the primary treatment liquid is represented by "F”
- the eluent by "W”
- the P component and P fraction by "P”
- the R component and R fraction by "R”.
- Table 1 shows the open state of each on-off valve of the switching unit 40 in each process shown in FIG. 7. All on-off valves other than those shown here are closed.
- the primary treatment liquid it is preferable to supply the primary treatment liquid to at least one of the multiple packed sections (11, 12, 13, 14) under the condition of a spatial velocity (SV) of 0.5 h -1 to 10 h -1.
- SV spatial velocity
- the spatial velocity is a flow rate at which a pressure of about 0.8 times the column pressure resistance is applied.
- the above-described method for separating and purifying icatibant removes ⁇ -components from the liquid to be treated by the primary treatment step.
- the ⁇ -components are impurities that have the smallest overlap with the peak area of icatibant in the chromatogram of the liquid to be treated. Therefore, the loss of icatibant is reduced and the recovery rate is improved. Then, based on the characteristics of icatibant and the ⁇ -component, the separating agent X, the eluent, the separation conditions, etc. are determined.
- icatibant in the secondary treatment step, can be continuously separated from the primary treatment liquid obtained in the primary treatment step. Therefore, the recovery rate is improved while maintaining the high purity of icatibant.
- the purification method for icatibant may further include the following alpha component selection step before the primary treatment step:
- the alpha component selection process includes the following steps. A step of determining a first peak (C1) corresponding to icatibant in a chromatogram obtained when the liquid to be treated is supplied to a column packed with separating agent X. A step of determining a second peak (C2) in the chromatogram, which corresponds to an impurity that has passed through the separating agent X before icatibant, among the plurality of impurities. Determining the third peak (C3), which corresponds to the impurities that passed through the separating agent X after Icatibant. a step of selecting, as the ⁇ component, an impurity corresponding to the peak having the smallest overlapping area with the first peak (C1) from among the second peak (C2) and the third peak (C3).
- a post-treatment may be carried out as necessary, such as a solvent removal treatment, a cation exchange treatment, or an anion exchange treatment.
- the separation and purification system for Icatibant includes a primary treatment device and a simulated moving bed device.
- the primary treatment device and the simulated moving bed device will be described below in order.
- the primary treatment device supplies a liquid to be treated, which contains icatibant and a plurality of impurities, to a column packed with separating agent X, thereby obtaining a primary treatment liquid from which the alpha component has been removed from the liquid to be treated.
- the primary treatment device 1 shown in FIG. 3 has a pipe 51, a column 52, and a pipe 53.
- the liquid to be treated containing icatibant and multiple impurities can be supplied from the pipe 51 to a column 52 filled with a separating agent X.
- the ⁇ component is removed from the liquid to be treated by adjusting the interaction with the separating agent X, that is, the impurity that has the smallest overlap with the peak area of icatibant in the chromatogram of the liquid to be treated.
- the eluent used in the column 52 is used to adjust the interaction with the separating agent X, thereby removing the ⁇ component from the liquid to be treated.
- the eluent used in the primary treatment can be appropriately selected depending on the state of the liquid to be treated and the treatment conditions. Examples of the eluent include acetonitrile, ethanol, and methanol. Among these, acetonitrile is more preferable.
- the primary treated liquid from which the ⁇ component has been removed can be recovered and obtained from the pipe 53 .
- the alpha component content of the primary treatment liquid obtained in the primary treatment device is preferably as close to 0 as possible from the viewpoint of the purity of the ikativant in the secondary treatment. For example, 1.0% by mass or less is preferable, 0.5% by mass or less is more preferable, and 0.1% by mass or less is even more preferable.
- the content of icatibant in the primary treatment liquid obtained by the primary treatment device is preferably 90% by mass or more, more preferably 94% by mass or more, and even more preferably 97% by mass or more, since the recovery rate of icatibant by secondary treatment is likely to be high. Since impurities other than the alpha component can be removed by secondary treatment, it may be included in the primary treatment liquid.
- the simulated moving bed apparatus performs a simulated moving bed method for continuously separating icatibant by supplying the primary treated liquid obtained in the primary treatment apparatus to a plurality of packed sections filled with separating agent Y.
- the simulated moving bed apparatus is not particularly limited as long as it is an apparatus for performing the simulated moving bed method using the primary treated liquid obtained in the primary treatment apparatus as the liquid to be separated.
- the simulated moving bed apparatus 2 shown in Figure 4 can perform a simulated moving bed method for continuously separating icatibant by supplying the primary treatment liquid to multiple packed sections 10 (11, 12, 13, 14) filled with separating agent Y.
- the simulated moving bed apparatus 2 has a filling section 10, a supply section 20, a withdrawal section 30 and a switching section 40.
- the separation tower packed with separating agent Y is preferably a packed column that does not have an empty column at the top.
- the packed section 10 may be, for example, a column.
- the packed section 10 has a space inside for packing with separating agent Y. Examples of materials for the packed section 10 include steel plate and resin.
- the liquid-contacting part may be lined with rubber, but this is not particularly limited.
- the shape of the packed section 10 is not particularly limited, but an example is a column with a roughly cylindrical shape.
- the eluent used in the secondary treatment can be appropriately selected depending on the state of the primary treatment liquid and the treatment conditions. Examples include acetonitrile, methanol, and ethanol. Of these, acetonitrile is preferred.
- the eluent used in the secondary treatment may be the same as the eluent used in the primary treatment, or it may be different. From the viewpoint of ease of management, it is preferable that the eluent used in the secondary treatment is the same as the eluent used in the primary treatment.
- the extraction section 30 is a section for extracting the separated liquid from each of the multiple filling sections.
- the extraction section 30 is formed as a discharge outlet at the bottom of each filling section.
- the extraction section 30 is illustrated as extraction sections 31, 32, 33, and 34 (extraction sections 31 to 34).
- extraction sections 31, 32, 33, and 34 extraction sections 31 to 34.
- the simulated moving bed apparatus 2 has a pipe HW for supplying the eluent, a pipe HW1 for supplying the eluent from the pipe HW to the filling section 11, a pipe HW2 for supplying the eluent from the pipe HW to the filling section 12, a pipe HW3 for supplying the eluent from the pipe HW to the filling section 13, and a pipe HW4 for supplying the eluent from the pipe HW to the filling section 14.
- the eluent on-off valves W1 to W4 are provided in the pipes HW1 to HW4, respectively, and control the supply of the eluent to the filling sections 11 to 14.
- the simulated moving bed apparatus 2 has a pipe HF for supplying the primary treatment liquid, a pipe HF1 for supplying the primary treatment liquid from the pipe HF to the filling section 11, a pipe HF2 for supplying the primary treatment liquid from the pipe HF to the filling section 12, a pipe HF3 for supplying the primary treatment liquid from the pipe HF to the filling section 13, and a pipe HF4 for supplying the primary treatment liquid from the pipe HF to the filling section 14.
- Primary treatment liquid on-off valves F1 to F4 are provided in the pipes HF1 to HF4, respectively, and control the supply of the primary treatment liquid to the filling sections 11 to 14.
- the simulated moving bed device 2 has, as connection paths connecting each filling section 10, a pipe HX1 connecting the discharge section 31 of the filling section 11 to the supply section 22 of the filling section 12, a pipe HX2 connecting the discharge section 32 of the filling section 12 to the supply section 23 of the filling section 13, a pipe HX3 connecting the discharge section 33 of the filling section 13 to the supply section 24 of the filling section 14, and a pipe HX4 connecting the discharge section 34 of the filling section 14 to the supply section 21 of the filling section 11.
- the connection path opening/closing valves X1 to X4 are provided in the pipes HX1 to HX4, respectively, and control the flow of liquid between the filling sections 11 to 14.
- a bypass path HB is provided at the connection path on-off valve X4 of pipe HX4.
- a pump PM is provided in the bypass path HB.
- the bypass path HB and the pump PM are installed in pipe HX4, they may be installed in any of pipes HX1 to HX4, or in multiple positions (for example, all positions) of pipes HX1 to HX4.
- the simulated moving bed apparatus 2 has a pipe HR for extracting the R fraction, a pipe HR1 for extracting the R fraction from the filling section 11 to the pipe HR, a pipe HR2 for extracting the R fraction from the filling section 12 to the pipe HR, a pipe HR3 for extracting the R fraction from the filling section 13 to the pipe HR, and a pipe HR4 for extracting the R fraction from the filling section 14 to the pipe HR.
- the R component on-off valves R1 to R4 are provided in the pipes HR1 to HR4, respectively, and control the extraction of the separated liquid from the filling sections 11 to 14.
- the simulated moving bed apparatus 2 has a pipe HP for extracting the P fraction, a pipe HP1 for extracting the P fraction from the packing section 11 to the pipe HP, a pipe HP2 for extracting the P fraction from the packing section 12 to the pipe HP, a pipe HP3 for extracting the P fraction from the packing section 13 to the pipe HP, and a pipe HP4 for extracting the P fraction from the packing section 14 to the pipe HP.
- P component on-off valves P1 to P4 are provided in the pipes HP1 to HP4, respectively, and control the extraction of the separated liquid from the packing sections 11 to 14.
- the above-described Icatibant separation and purification system removes ⁇ -components from the liquid to be treated by the primary treatment device.
- the ⁇ -components are impurities that have the smallest overlap with the peak area of Icatibant in the chromatogram of the liquid to be treated. Therefore, the loss of Icatibant is reduced and the recovery rate is improved.
- the separating agent X, the eluent, the separation conditions, etc. are determined.
- Icatibant can be continuously separated from the primary treatment liquid obtained by the primary treatment device by the simulated moving bed device. Therefore, the recovery rate is improved while maintaining the high purity of Icatibant.
- Example 1 Crude icatibant synthesized by Hamari Chemical Industry Co., Ltd. was obtained and prepared. The synthetic adsorbent, eluent, and crude icatibant were subjected to liquid chromatography under the following conditions.
- the chromatogram obtained is shown in an enlarged view in Figure 1.
- the purity of icatibant was 97.0% by mass, the alpha component content was 0.7% by mass, and the recovery rate of icatibant was 98.0%.
- Table 3 shows the liquid volume for each step in any one of steps 1 to 4 shown in Figure 7.
- run 1 shown in Table 3 is a condition that prioritizes icatibant purity
- run 2 is a condition that prioritizes icatibant recovery rate.
- the total recovery rate of icatibant in the primary and secondary treatments was 93.6% in run 1 and 95.5% in run 2.
- Example 3 The crude icatibant was purified under the same conditions as in Example 1, except that the space velocity (SV) of the secondary treatment was changed to 9.8 h ⁇ 1 . The results are shown in Table 4.
- 1...Primary treatment device 2...Simulated moving bed device, 10 (11, 12, 13, 14)...Filling section, 20 (21, 22, 23, 24)...Supply section, 30 (31, 32, 33, 34)...Extraction section, 40...Switching section.
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Abstract
Description
本発明は、中分子医薬品の分離精製方法および中分子医薬品の分離精製システムに関する。
本願は、2023年9月20日に日本国特許庁に出願された、特願2023-152292号に基づき優先権を主張し、その内容をここに援用する。
The present invention relates to a method for separating and purifying a medium-sized molecule drug and a system for separating and purifying a medium-sized molecule drug.
This application claims priority based on Japanese Patent Application No. 2023-152292, filed with the Japan Patent Office on September 20, 2023, the contents of which are incorporated herein by reference.
中分子医薬品とは、分子量が500~1万の化合物を含有する医薬品であり、低分子医薬品と高分子医薬品の中間に位置づけられる。通常、中分子医薬品にはペプチド医薬品と核酸医薬品が含まれる。
ペプチド医薬品とは、複数のアミノ酸残基を有するペプチドを主成分とする医薬品である。数あるペプチド医薬品のなかでも、非天然型アミノ酸残基を有する次世代型ペプチド医薬品には、チルゼパチド等のグルカゴン様ペプチド1(GLP-1)やイカチバント等が含まれる。
Medium molecule drugs are drugs that contain compounds with a molecular weight of 500 to 10,000, and are positioned between small molecule drugs and large molecule drugs. Medium molecule drugs usually include peptide drugs and nucleic acid drugs.
Peptide drugs are drugs whose main ingredient is a peptide with multiple amino acid residues. Among the many peptide drugs, next-generation peptide drugs with non-natural amino acid residues include glucagon-like peptide 1 (GLP-1) such as tirzepatide and icatibant.
イカチバントは、10個のアミノ酸配列からなるペプチドである。イカチバントはブラジキニンB2受容体に特異的なアンタゴニストであるため、遺伝性血管浮腫(HAE)の発作の治療に使用されている。
イカチバントはペプチド固相合成法で合成されるが、その合成時に凝集ペプチド等の複数種の不純物が生成してしまう。よって、合成反応によって得られた粗イカチバント(Crude Icatibant)からそれらの不純物を除去することで、イカチバントの純度を高めている。例えば、特許文献1では逆相クロマトグラフィーを用いたイカチバントの分離精製方法が提案されている。
Icatibant is a peptide consisting of a 10 amino acid sequence. It is a specific antagonist of the bradykinin B2 receptor and is therefore used to treat attacks of hereditary angioedema (HAE).
Icatibant is synthesized by solid-phase peptide synthesis, but during the synthesis, several impurities such as aggregated peptides are generated. Therefore, the purity of Icatibant is increased by removing these impurities from the crude Icatibant obtained by the synthesis reaction. For example,
しかし、特許文献1の手法では、イカチバントの回収率が80~85%程度であるため、大規模生産に適用したときにはロスが非常に多くなる。イカチバント等の中分子医薬品を含有する治療薬は高価であるため、コスト削減のために回収率の改善が望まれる。一方で、イカチバント等の中分子医薬品の回収率をさらに高めようとすると、今度は純度が低下してしまう。これは精製対象の粗生成物が中分子医薬品と化学的特性が似通った複数種の不純物を含有するためである。
However, with the method of
以上の理由から、イカチバント等の中分子医薬品の分離精製において、高純度を維持したまま回収率を1%でも高くすることは技術的に非常に困難である。 For these reasons, it is technically extremely difficult to increase the recovery rate by even 1% while maintaining high purity in the separation and purification of medium-molecule drugs such as icatibant.
本発明は、大規模生産に適用したときであっても、高純度の中分子医薬品を高い回収率で精製できる分離精製方法および分離精製システムの提供を目的とする。 The present invention aims to provide a separation and purification method and system that can purify high-purity medium-molecule pharmaceuticals with a high recovery rate, even when applied to large-scale production.
本発明者らは、中分子医薬品の精製において高純度および高回収率を達成するために検討した結果、一次処理および二次処理を含む二段プロセスによる精製手法を想到した。一次処理では分離が容易な成分を中心に取り除くことで、目的物を最大限に回収する。二次処理では擬似移動床による精密分離を用いる。これらの一次処理および二次処理を含む二段プロセスによる精製手法によれば、大規模生産においても高純度と高回収率を両立できる分離精製方法および分離精製システムを提供できる。 The inventors have conducted research into how to achieve high purity and high recovery rates in the purification of medium molecule pharmaceuticals, and have come up with a purification method using a two-stage process including primary and secondary treatment. In the primary treatment, the target product is recovered to the maximum extent by removing components that are easy to separate. In the secondary treatment, precision separation using a simulated moving bed is used. This purification method using a two-stage process including primary and secondary treatment can provide a separation and purification method and system that can achieve both high purity and high recovery rates even in large-scale production.
本発明は、下記[1]~[14]の実施形態を包含する。
[1]分離対象物である中分子医薬品および複数の不純物を含有する処理対象液を分離剤Xが充填されたカラムに供給することで、前記処理対象液から下記のα成分が除去された一次処理液を取得する一次処理工程と、
前記一次処理液を分離剤Yが充填された複数の充填部に供給することで、前記中分子医薬品を連続して分離する擬似移動床法を行う二次処理工程と、
を有し、
前記中分子医薬品は、分子量が500~1万の化合物を含有するペプチド医薬品または核酸医薬品である中分子医薬品の分離精製方法;
前記α成分は、前記処理対象液中の前記複数の不純物のうち、一次処理工程によって取得される前記処理対象液のクロマトグラムにおいて前記中分子医薬品のピーク面積との重なりが最も小さい不純物である。
[2]前記中分子医薬品が、イカチバントである、[1]に記載の分離精製方法。
[3]前記一次処理工程の前に、下記のα成分選定工程をさらに有し、
前記α成分選定工程は、前記処理対象液を前記分離剤Xが充填されたカラムに供給したときに取得されるクロマトグラムにおいて、前記中分子医薬品に対応する第1ピークを決定するステップと、
前記クロマトグラムにおいて、前記複数の不純物のうち、前記中分子医薬品より先に前記分離剤Xを通過した不純物に対応する第2ピークを決定するステップと、
前記中分子医薬品より後に前記分離剤Xを通過した不純物に対応する第3ピークを決定するステップと、
前記第2ピークおよび前記第3ピークのうち、前記第1ピークとの重なる面積が最も小さいピークに対応する不純物をα成分として選定するステップと、
を有する、[1]または[2]に記載の分離精製方法。
[4]前記一次処理工程のクロマトグラムでは、前記中分子医薬品に対応する第1ピークの開始点からの前記処理対象液の画分を保留することで一次処理液として取得し、前記一次処理液の取得の前に流出する前記不純物を除去する、[1]~[3]のいずれかに記載の分離精製方法。
[5]前記一次処理工程のクロマトグラムでは、前記中分子医薬品のピークとα成分のピークとで形成されたまでに対応する前記処理対象液の画分を保留することで一次処理液として取得し、前記一次処理液の取得の後に流出するα成分を除去する、[1]~[4]のいずれかに記載の分離精製方法。
[6]前記分離剤Xが、合成吸着剤である、[1]~[5]のいずれかに記載の分離精製方法。
[7]前記二次処理工程が、
前記複数の充填部のうち互いに異なる少なくとも2以上の充填部に前記一次処理液および溶離液をそれぞれ供給するとともに、前記一次処理液および前記溶離液をそれぞれ供給した各充填部から分離液を抜き出す、供給抜出ステップと、
前記一次処理液および前記溶離液を前記複数の充填部に追加して供給せずに、前記複数の充填部の間で前記一次処理液および前記溶離液を前記供給抜出ステップと同じ流れ方向で循環させる、循環ステップと、
を有する、[1]~[6]のいずれかに記載の分離精製方法。
[8]前記分離剤Yが、合成吸着剤である、[1]~[7]のいずれかに記載の分離精製方法。
[9]前記二次処理工程では、空間速度が0.5h-1~10h-1の条件で前記複数の充填部の少なくとも1つに前記一次処理液を供給する、[1]~[8]のいずれかに記載の分離精製方法。
[10]前記二次処理工程では、溶離液のpHを7.0以下とする、[1]~[9]のいずれかに記載の分離精製方法。
The present invention includes the following embodiments [1] to [14].
[1] A primary treatment step of supplying a treatment target liquid containing a medium molecular weight drug as a separation target and a plurality of impurities to a column packed with a separating agent X to obtain a primary treatment liquid from the treatment target liquid in which the following α component has been removed;
a secondary treatment step in which the primary treatment liquid is supplied to a plurality of packed sections filled with a separating agent Y to perform a simulated moving bed method for continuously separating the medium-molecule pharmaceuticals;
having
A method for separating and purifying a medium-sized molecule drug, wherein the medium-sized molecule drug is a peptide drug or a nucleic acid drug containing a compound having a molecular weight of 500 to 10,000;
The α component is the impurity, among the multiple impurities in the treatment target liquid, that has the smallest overlap with the peak area of the medium molecule drug in the chromatogram of the treatment target liquid obtained by the primary treatment step.
[2] The separation and purification method described in [1], wherein the medium-sized molecule drug is icatibant.
[3] The method further comprises the following α component selection step prior to the primary treatment step:
The α component selection step includes a step of determining a first peak corresponding to the medium molecule drug in a chromatogram obtained when the treatment target liquid is supplied to a column packed with the separating agent X;
determining a second peak corresponding to an impurity that has passed through the separating agent X before the medium molecule drug, among the plurality of impurities, in the chromatogram;
determining a third peak corresponding to an impurity that has passed through the separating agent X after the medium molecule drug;
selecting, as an α component, an impurity corresponding to a peak having a smallest overlapping area with the first peak among the second peak and the third peak;
The method for separation and purification according to [1] or [2],
[4] The separation and purification method according to any one of [1] to [3], wherein in the chromatogram of the primary treatment step, a fraction of the treatment target liquid from the starting point of a first peak corresponding to the medium molecule drug is retained to obtain a primary treatment liquid, and the impurities that flow out before obtaining the primary treatment liquid are removed.
[5] The separation and purification method according to any one of [1] to [4], wherein in the chromatogram of the primary treatment step, a fraction of the treatment target liquid corresponding to the peak formed by the medium molecular weight drug and the peak of an α component is retained to obtain a primary treatment liquid, and the α component that flows out after obtaining the primary treatment liquid is removed.
[6] The separation and purification method according to any one of [1] to [5], wherein the separating agent X is a synthetic adsorbent.
[7] The secondary treatment step comprises:
a supply/withdrawal step of supplying the primary treatment liquid and the eluent to at least two or more different filling sections among the plurality of filling sections, respectively, and withdrawing a separated liquid from each of the filling sections to which the primary treatment liquid and the eluent have been supplied, respectively;
a circulation step of circulating the primary treatment liquid and the eluent between the plurality of loading sections in the same flow direction as in the supply and withdrawal step without additionally supplying the primary treatment liquid and the eluent to the plurality of loading sections;
The method for separation and purification according to any one of [1] to [6],
[8] The separation and purification method according to any one of [1] to [7], wherein the separating agent Y is a synthetic adsorbent.
[9] The separation and purification method according to any one of [1] to [8], wherein in the secondary treatment step, the primary treatment liquid is supplied to at least one of the plurality of packed sections under a condition of a space velocity of 0.5 h −1 to 10 h −1 .
[10] The method for separation and purification according to any one of [1] to [9], wherein in the secondary treatment step, the pH of the eluent is adjusted to 7.0 or less.
[11]分離対象物である中分子医薬品および複数の不純物を含有する処理対象液を分離剤Xが充填されたカラムに供給することで、前記処理対象液から下記のα成分の少なくとも一部が除去された一次処理液を取得する一次処理装置と、
前記一次処理液を分離剤Yが充填された複数の充填部に供給することで、前記中分子医薬品を連続して分離する擬似移動床法を行う擬似移動床装置と、
を備え、
前記中分子医薬品は、分子量が500~1万の化合物を含有するペプチド医薬品または核酸医薬品である、中分子医薬品の分離精製システム;
前記α成分は、前記処理対象液中の前記複数の不純物のうち、一次処理装置によって取得される前記処理対象液のクロマトグラムにおいて前記イカチバントのピーク面積との重なりが最も小さい不純物である。
[12]前記分離剤Xが、合成吸着剤である、[11]に記載の分離精製システム。
[13]前記擬似移動床装置が、前記複数の充填部のそれぞれに前記一次処理液および溶離液を別々に供給するための供給部と、前記複数の充填部のそれぞれから分離液を抜き出すための抜出部と、を有し、
下記の条件1および条件2を満たす循環路が、前記擬似移動床装置に形成される、[11]または[12]に記載の分離精製システム。
条件1:前記一次処理液および前記溶離液が、前記複数の充填部に追加して供給されないこと。
条件2:前記一次処理液および前記溶離液が、前記供給部から前記抜出部に向かう方向で前記複数の充填部の間を循環すること。
[14]前記分離剤Yが、合成吸着剤である、[11]~[13]のいずれかに記載の分離精製システム。
[11] A primary treatment device for supplying a treatment target liquid containing a medium molecular weight drug as a separation target and a plurality of impurities to a column packed with a separating agent X to obtain a primary treatment liquid from the treatment target liquid in which at least a part of the following α component has been removed;
a simulated moving bed apparatus for performing a simulated moving bed method in which the primary treatment liquid is supplied to a plurality of packed sections filled with a separating agent Y, thereby continuously separating the medium-molecule pharmaceuticals;
Equipped with
a system for separating and purifying a medium-sized molecule drug, wherein the medium-sized molecule drug is a peptide drug or a nucleic acid drug containing a compound having a molecular weight of 500 to 10,000;
The α component is the impurity, among the plurality of impurities in the liquid to be treated, that has the smallest overlap with the peak area of the icatibant in the chromatogram of the liquid to be treated obtained by the primary treatment device.
[12] The separation and purification system according to [11], wherein the separating agent X is a synthetic adsorbent.
[13] The simulated moving bed apparatus has a supply section for separately supplying the primary treatment liquid and the eluent to each of the plurality of packed sections, and a withdrawal section for withdrawing the separated liquid from each of the plurality of packed sections;
The separation and purification system according to [11] or [12], wherein a circulation path satisfying the following
Condition 1: The primary treatment liquid and the elution liquid are not additionally supplied to the plurality of loading sections.
Condition 2: The primary treatment liquid and the eluent circulate among the plurality of loading sections in a direction from the supply section toward the withdrawal section.
[14] The separation and purification system according to any one of [11] to [13], wherein the separating agent Y is a synthetic adsorbent.
本発明によれば、大規模生産に適用したときであっても、高純度の中分子医薬品を高い回収率で精製できる。 According to the present invention, even when applied to large-scale production, it is possible to purify high-purity medium-molecule pharmaceuticals with a high recovery rate.
用語の意味は、以下の通りである。
本明細書において、分離剤との相互作用がより強い成分をP成分と記すことがある。分離剤との相互作用がより弱い成分をR成分と記すこともある。処理対象液を分離剤に通液したとき、R成分の方がP成分より通過速度が大きい。そのため、通液方向に向かいR成分が先に進みやすく、また、P成分が後に残りやすい。結果、P成分とR成分とが分離される。各成分を分離した後の液体であって、P成分またはR成分のいずれかに富む液体を、「分離液」と記載することがある。
The meaning of the terms is as follows:
In this specification, a component that has a stronger interaction with the separating agent may be referred to as a P component. A component that has a weaker interaction with the separating agent may be referred to as an R component. When the liquid to be treated is passed through the separating agent, the R component passes through at a higher rate than the P component. Therefore, the R component tends to advance in the direction of liquid passage, and the P component tends to remain behind. As a result, the P component and the R component are separated. A liquid that is rich in either the P component or the R component after separation of the components may be referred to as a "separated liquid".
本明細書において、α成分とβ成分は、単一の不純物成分ではなく、分離剤との相互作用が中分子医薬品より弱い成分、分離剤との相互作用が中分子医薬品よりおよび強い成分の総称である。α成分とβ成分は分離剤との相互作用との強さ、分離剤によって変わり、中分子医薬品の処理対象液の組成によっても変わる。 In this specification, α components and β components are not single impurity components, but a collective term for components that have weaker interactions with the separating agent than medium molecular weight drugs, and components that have stronger interactions with the separating agent than medium molecular weight drugs. The strength of the interaction between α components and β components varies depending on the separating agent, and also on the composition of the liquid being treated with the medium molecular weight drug.
本明細書において、数値範囲を示す「~」は、その前後に記載された数値を下限値および上限値として含むことを意味する。 In this specification, the use of "~" to indicate a range of values means that the values before and after it are included as the lower and upper limits.
[中分子医薬品]
中分子医薬品とは、分子量が500~1万の化合物を主に含有する医薬品である。中分子医薬品として、例えば、ペプチド医薬品と核酸医薬品が挙げられる。
[Medium molecule drugs]
Medium-sized molecule drugs are drugs that mainly contain compounds with a molecular weight of 500 to 10,000. Examples of medium-sized molecule drugs include peptide drugs and nucleic acid drugs.
ペプチド医薬品とは、分子量が500~6000であって、複数のアミノ酸残基を有するペプチドを主に含有する。ペプチド医薬品は、天然型アミノ酸で構成される従来型ペプチド医薬品と、非天然型アミノ酸で構成される次世代型ペプチド医薬品に大別される。従来型ペプチド医薬品は、一般的には8~50個のアミノ酸残基を有し、その分子量は500~6000であってよい。また、次世代型ペプチド医薬品は、一般的には8~20個のアミノ酸残基を有し、その分子量は500~3000であってよい。 Peptide drugs have a molecular weight of 500-6000 and mainly contain peptides with multiple amino acid residues. Peptide drugs are broadly divided into conventional peptide drugs that are composed of natural amino acids and next-generation peptide drugs that are composed of non-natural amino acids. Conventional peptide drugs generally have 8-50 amino acid residues and may have a molecular weight of 500-6000. Next-generation peptide drugs generally have 8-20 amino acid residues and may have a molecular weight of 500-3000.
次世代型ペプチド医薬品としては、例えば、デュラグルチド(Dulaglutide)、セマグルチド(Semaglutide)、リラグルチド(Liraglutide)、チルゼパチド(Tirzepatide)等のグルカゴン様ペプチド1(GLP-1受容体作動薬)、リュープロレリン(leuprorelin)、テリパラチド(Teriparatide)、イカチバント(Icatibant)が挙げられる。 Next-generation peptide drugs include, for example, glucagon-like peptide 1 (GLP-1 receptor agonists) such as dulaglutide, semaglutide, liraglutide, and tirzepatide, as well as leuprorelin, teriparatide, and icatibant.
核酸医薬品とは、生物の遺伝情報を司るDNA、RNAの構成成分であるヌクレオチドおよびその誘導体を基本骨格とする医薬品の総称である。例えば、アンチセンス(Antisense)、siRNA(small interfering RNA)、miRNA(microRNA)、デコイ(Decoy)、アプタマー(Aptamer)、CpGオリゴ(CpG-ODN)が挙げられる。 Nucleic acid medicines are a general term for medicines whose basic structure is nucleotides, which are components of DNA and RNA that control the genetic information of living organisms, and their derivatives. Examples include antisense, siRNA (small interfering RNA), miRNA (microRNA), decoys, aptamers, and CpG oligos (CpG-ODN).
ペプチド医薬品と核酸医薬品のような中分子医薬品を分離精製する際には、不純物と分離剤との相互作用が、目的の中分子医薬品と分離剤との相互作用が近いため、分離しにくいことが課題である。以下の実施形態では、ペプチド医薬品の一種であるイカチバントを目的の中分子医薬品として精製する場合を例に説明する。 When separating and purifying medium-sized molecular weight drugs such as peptide drugs and nucleic acid drugs, the interaction between the impurities and the separation agent is similar to that between the target medium-sized molecular weight drug and the separation agent, making separation difficult. In the following embodiment, we will explain the purification of icatibant, a type of peptide drug, as the target medium-sized molecular weight drug.
[イカチバントの分離精製の概要]
イカチバントの分離精製においては、イカチバントおよび複数の不純物を含有する処理対象液から不純物を分離して除去する。処理対象液は、イカチバントを回収するための分離対象の液体である。処理対象液としては、通常は、ペプチド固相合成法で得られた粗イカチバント(Crude Icatibant)が使用されるが、特に限定されるものではない。粗イカチバントは、イカチバントに加えて多種の不純物を含有する。例えば、浜理薬品工業株式会社の合成品が使用できる。
[Summary of Icatibant separation and purification]
In the separation and purification of icatibant, impurities are separated and removed from a liquid to be treated that contains icatibant and a number of impurities. The liquid to be treated is a liquid to be separated in order to recover icatibant. As the liquid to be treated, crude icatibant obtained by a peptide solid-phase synthesis method is usually used, but is not particularly limited. The crude icatibant contains a number of impurities in addition to icatibant. For example, a synthetic product from Hamari Pharmaceutical Co., Ltd. can be used.
本発明者はイカチバントの高い純度を維持したまま回収率を高めるために、連続式液体クロマトグラフィーの擬似移動床法(Simulated Moving Bed Chromatography、SMB)を分離プロセスに組み込むことに想到した。結果、回収率を高めるためには、擬似移動床法を適用するための前処理として、処理対象液中の複数の不純物のうち、クロマトグラムにおけるイカチバントのピーク面積の重なりが最も小さい不純物を除去することが有効であることを見出した。 The inventors came up with the idea of incorporating the Simulated Moving Bed Chromatography (SMB) method of continuous liquid chromatography into the separation process in order to increase the recovery rate while maintaining the high purity of icatibant. As a result, they discovered that in order to increase the recovery rate, it is effective to remove the impurity that has the smallest overlap of peak areas with icatibant in the chromatogram among the multiple impurities in the liquid to be treated as a pretreatment for applying the SMB method.
ここでは、イカチバントのピーク面積の重なりが最も小さい不純物をα成分とし、α成分の選定工程についてより詳細に説明する。図1に部分的に拡大して示す処理対象液のクロマトグラムの一例において、ピークC1がイカチバントの検出ピークである。図1には不純物のピークC2、ピークC3が図示されているが、通常の粗イカチバントはこれら2つのピークに対応する不純物以外に図示略の多種の不純物を含有する。
該クロマトグラムにおいて、イカチバントのピーク面積との重なりS3の面積が最も小さいため、ピークC3に対応する成分がα成分として選択される。一方、イカチバントのピーク面積との重なりS2の面積は重なりS3の面積より大きい。そのため、ピークC2に対応する成分は、前処理(一次処理)工程で除去する成分として選択されない。
Here, the impurity with the smallest overlap of the peak areas of icatibant is defined as the α component, and the selection process of the α component will be described in more detail. In an example of a chromatogram of the liquid to be treated shown in a partially enlarged view in Figure 1, peak C1 is the detection peak of icatibant. In Figure 1, impurity peaks C2 and C3 are shown, but in addition to the impurities corresponding to these two peaks, normal crude icatibant contains many impurities not shown.
In the chromatogram, the area of overlap S3 with the peak area of icatibant is the smallest, so the component corresponding to peak C3 is selected as the α component. On the other hand, the area of overlap S2 with the peak area of icatibant is larger than the area of overlap S3. Therefore, the component corresponding to peak C2 is not selected as the component to be removed in the pretreatment (primary treatment) step.
本発明においては、二次処理工程の擬似移動床法では、α成分ではない成分(例えば、図1に示す例においてはピークC2に対応するβ成分)を分離できる。一次処理工程ではイカチバント回収率の最大効果を狙うために、イカチバントとβ成分の重なり部分は精製液として回収する。二次処理工程(SMB)では、β成分等の不純物を除去できるため、一次処理液におけるβ成分の含有率は多くてもよい。このように一次処理工程と二次処理工程とを併用することで、イカチバントの回収率と純度の両立を実現することが可能となる。 In the present invention, the simulated moving bed method in the secondary treatment process can separate components that are not alpha components (for example, the beta component corresponding to peak C2 in the example shown in Figure 1). In the primary treatment process, in order to maximize the recovery rate of icatibant, the overlapping portion of icatibant and the beta component is recovered as a purified liquid. In the secondary treatment process (SMB), impurities such as beta components can be removed, so the content of beta components in the primary treatment liquid may be high. In this way, by combining the primary and secondary treatment processes, it is possible to achieve both a high recovery rate and purity of icatibant.
本発明においては、液体クロマトグラフィーである一次処理においてα成分を除去する。α成分は処理対象液中の複数の不純物のうち、一次処理工程によって取得されるクロマトグラムにおいてイカチバントのピーク面積との重なりが最も小さい。そのため、前処理においてα成分を除去しても目的物のイカチバントの除去量やロスも相対的に少なくなる。
一次処理液から取得したイカチバントを用いて擬似移動床法をさらに行うことで、イカチバントの高い純度も維持しつつ、高回収率を実現できることを本発明者が見出し、本発明を完成させた。
In the present invention, the α component is removed in the primary treatment, which is liquid chromatography. Among the impurities in the liquid to be treated, the α component has the smallest overlap with the peak area of icatibant in the chromatogram obtained by the primary treatment step. Therefore, even if the α component is removed in the pretreatment, the amount of the target icatibant removed and the loss are relatively small.
The present inventors have discovered that by further performing a simulated moving bed process using icatibant obtained from the primary treatment liquid, it is possible to achieve a high recovery rate while maintaining the high purity of icatibant, and have completed the present invention.
ところで一次処理における液体クロマトグラフィーにおいては、処理対象液中の各成分の分離剤に対する相互作用の差を利用することで、複数の成分を順次分離できる。例えば、図1に示すように、ピークC3に対応するα成分およびピークC2に対応するβ成分の2種類の不純物を含有する処理対象液の場合、分離剤に対する相互作用の小さいβ成分の保持時間が短いため、β成分は先に分離される。分離剤に対する相互作用の大きいα成分の保持時間が長いため、α成分は最後に分離される。 In the case of liquid chromatography in the primary treatment, multiple components can be separated in sequence by utilizing the difference in the interaction between each component in the treatment liquid and the separating agent. For example, as shown in Figure 1, in the case of a treatment liquid containing two types of impurities, an α component corresponding to peak C3 and a β component corresponding to peak C2, the β component, which has a smaller interaction with the separating agent, has a shorter retention time and is separated first. The α component, which has a larger interaction with the separating agent, has a longer retention time and is separated last.
ただし、処理対象液は2種類の不純物を含有する場合に限定されず、3種類以上の不純物を含有してもよい。その場合、処理対象液のクロマトグラムにおいてイカチバントのピーク面積との重なりが比較的小さい成分から順に除去する。 However, the liquid to be treated is not limited to containing two types of impurities, and may contain three or more types of impurities. In that case, the components that overlap the peak area of icatibant in the chromatogram of the liquid to be treated are removed in order.
以下、いくつかの実施形態について図面を適宜参照しながら詳細に説明するが、本発明の実施形態は以下の説明に限定されるものではない。図中の寸法比は、実施形態の説明の便宜のために設定したものであり、実際の寸法とは異なることがある。 Below, several embodiments are described in detail with appropriate reference to the drawings, but the embodiments of the present invention are not limited to the following description. The dimensional ratios in the drawings are set for the convenience of explaining the embodiments, and may differ from the actual dimensions.
[イカチバントの分離精製方法]
一実施形態に係るイカチバントの分離精製方法は、一次処理工程と二次処理工程とを有する。以下、一次処理工程、二次処理工程について順番に説明する。
[Method for isolating and purifying icatibant]
The method for separating and purifying icatibant according to one embodiment includes a primary treatment step and a secondary treatment step. The primary treatment step and the secondary treatment step will be described in order below.
(一次処理工程)
一次処理工程では、イカチバントおよび複数の不純物を含有する処理対象液を分離剤Xが充填されたカラムに供給することで、処理対象液からα成分が除去された一次処理液を取得する。
既に述べた通り、α成分は、処理対象液中の複数の不純物のうち、一次精製によって取得される処理対象液のクロマトグラムにおいてイカチバントのピーク面積との重なりが最も小さい不純物である。
処理対象液からα成分を除去するための条件は、溶離液の種類および濃度、グラジエント条件、注入圧力、流速、温度等の種々の条件を変更して当業者によって決定される。
(Primary treatment process)
In the primary treatment step, a liquid to be treated containing icatibant and a plurality of impurities is supplied to a column packed with separating agent X, thereby obtaining a primary treatment liquid from which the α component has been removed from the liquid to be treated.
As already mentioned, among the multiple impurities in the liquid to be treated, the α component is the impurity that has the smallest overlap with the peak area of icatibant in the chromatogram of the liquid to be treated obtained by the primary purification.
The conditions for removing the α-components from the liquid to be treated can be determined by those skilled in the art by varying various conditions such as the type and concentration of the eluent, gradient conditions, injection pressure, flow rate, and temperature.
図3に示す一次処理装置1を用いる場合、イカチバントおよび複数の不純物を含有する処理対象液を配管51から分離剤Xが充填されたカラム52に供給する。カラム52の分離剤Xとの相互作用の調整によって処理対象液からα成分を除去する。分離剤Xとの相互作用の調整には、溶離液を使用する。その後、処理対象液からα成分が除去された一次処理液を配管53から回収して取得する。
When using the
図2に示す一次処理工程のクロマトグラムでは、イカチバントのピークC1の開始点からの処理対象液の画分を保留することで一次処理液として取得し、その前に流出するβ成分を除去することができる。
また、イカチバントのピークC1とα成分のピークC3とで形成されたピークボトム(図2に示した)までに対応する処理対象液の画分を保留することで一次処理液として取得し、その後に流出するα成分を除去することができる。
以上のように、イカチバントのピークC1の開始点から、イカチバントのピークC1とα成分のピークC3とで形成されたピークボトムまでの処理対象液の画分を一次処理液(図2の灰色範囲)として取得するのが好ましい。
In the chromatogram of the primary treatment step shown in Figure 2, the fraction of the liquid to be treated from the starting point of the icatibant peak C1 is retained to obtain the primary treatment liquid, and the β components that flow out before that can be removed.
In addition, by retaining the fraction of the liquid to be treated corresponding to the peak bottom formed by peak C1 of icatibant and peak C3 of the α component (shown in Figure 2), it is possible to obtain it as a primary treatment liquid, and then remove the α component that flows out thereafter.
As described above, it is preferable to obtain the fraction of the liquid to be treated from the start of icatibant peak C1 to the bottom of the peak formed by icatibant peak C1 and α component peak C3 as the primary treatment liquid (gray range in Figure 2).
一次処理工程で取得した一次処理液のα成分の含有率は、二次処理におけるイカチバント純度の観点から、0に近ければ近いほどよい。例えば、1.0質量%以下が好ましく、0.5質量%以下がより好ましく、0.1質量%以下がさらに好ましい。
α成分の含有率は、以下のように取得する。
(α成分の含有率)=(α成分の質量)/((全不純物の質量)+(イカチバントの質量))
The content of the α component in the primary treatment liquid obtained in the primary treatment step is preferably as close to 0 as possible from the viewpoint of the purity of the icatibant in the secondary treatment. For example, the content is preferably 1.0% by mass or less, more preferably 0.5% by mass or less, and even more preferably 0.1% by mass or less.
The content of the α component is obtained as follows.
(Content of α component) = (mass of α component) / ((mass of total impurities) + (mass of Icatibant))
一次処理工程で取得した一次処理液のイカチバントの純度は、イカチバントの回収率が高くなりやすいことから、90質量%以上が好ましく、94質量%以上がより好ましく、97質量%以上がさらに好ましい。
イカチバントの純度は、以下のように取得する。
(イカチバントの純度)=(イカチバントの質量)/((全不純物の質量)+(イカチバントの質量))
The purity of icatibant in the primary treatment liquid obtained in the primary treatment step is preferably 90% by mass or more, more preferably 94% by mass or more, and even more preferably 97% by mass or more, since this tends to increase the recovery rate of icatibant.
The purity of icatibant is obtained as follows.
(Purity of Icatibant) = (Mass of Icatibant) / ((Mass of total impurities) + (Mass of Icatibant))
(一次処理工程における分離剤X)
分離剤Xとしては、液体クロマトグラフィーの分野で使用される種々の分離剤を制限なく使用できる。例えば、高分子材料からなる高分子系分離剤、無機材料からなる無機系分離剤が挙げられる。
(Separating agent X in the primary treatment process)
As the separating agent X, various separating agents used in the field of liquid chromatography can be used without any restrictions. For example, polymer-based separating agents made of polymer materials and inorganic-based separating agents made of inorganic materials can be mentioned.
高分子系分離剤の高分子材料としては、例えば、ビニル系合成高分子、ジエン系合成高分子、縮合系合成高分子、硬化型合成高分子が挙げられる。 Examples of polymeric materials for polymer-based separating agents include vinyl-based synthetic polymers, diene-based synthetic polymers, condensation-based synthetic polymers, and curable synthetic polymers.
ビニル系合成高分子としては、例えば、ポリスチレン(PS)等のスチレン系合成高分子、ポリメタクリル酸メチル(PMMA)等の(メタ)アクリル系合成高分子、ポリ塩化ビニル(PVC)、ポリ塩化ビニリデン(PVDC)、ポリエチレン(PE)、ポリプロピレン(PP)、ポリアクリロニトリル(PAN)、ポリビニルアルコール(PVA)、ポリビニルブチラール等のアセタール系合成高分子、ポリ酢酸ビニル(PVAc)、ポリアクリルアミド(PAA)、ポリビニルエーテル系合成高分子が挙げられる。 Examples of vinyl synthetic polymers include styrene synthetic polymers such as polystyrene (PS), (meth)acrylic synthetic polymers such as polymethyl methacrylate (PMMA), acetal synthetic polymers such as polyvinyl chloride (PVC), polyvinylidene chloride (PVDC), polyethylene (PE), polypropylene (PP), polyacrylonitrile (PAN), polyvinyl alcohol (PVA), and polyvinyl butyral, polyvinyl acetate (PVAc), polyacrylamide (PAA), and polyvinyl ether synthetic polymers.
ジエン系合成高分子としては、例えば、ポリブタジエン(PBd)、ポリイソプレン(PIP)が挙げられる。 Examples of diene-based synthetic polymers include polybutadiene (PBd) and polyisoprene (PIP).
縮合系合成高分子としては、例えば、ナイロン6、ナイロン66等のポリアミド系合成高分子、ポリエチレンテレフタレート(PET)、ポリラクトン等のポリエステル系合成高分子、ポリカーボネート(PC)、ポリオキシメチレン(POM)等のポリエーテル系合成高分子が挙げられる。 Examples of condensation synthetic polymers include polyamide synthetic polymers such as nylon 6 and nylon 66, polyester synthetic polymers such as polyethylene terephthalate (PET) and polylactone, and polyether synthetic polymers such as polycarbonate (PC) and polyoxymethylene (POM).
硬化型合成高分子としては、例えば、ポリウレタン樹脂、アルキッド樹脂、フェノール樹脂、ポリアニリン(PANI)、エポキシ系合成高分子、シリコーン系合成高分子が挙げられる。 Examples of curable synthetic polymers include polyurethane resins, alkyd resins, phenolic resins, polyaniline (PANI), epoxy-based synthetic polymers, and silicone-based synthetic polymers.
その他にも、高分子材料として、キシレン系合成高分子、フラン系合成高分子、テルペン系合成高分子、石油系合成高分子、ケトン系合成高分子、ポリ環状チオエーテル等の硫黄系合成高分子が挙げられる。 Other polymeric materials include xylene-based synthetic polymers, furan-based synthetic polymers, terpene-based synthetic polymers, petroleum-based synthetic polymers, ketone-based synthetic polymers, and sulfur-based synthetic polymers such as polycyclic thioethers.
無機系分離剤の無機材料としては、例えば、活性炭、シリカゲル、珪藻土、ヒドロキシアパタイト、アルミナ、酸化チタン、マグネシア、ポリシロキサンが挙げられる。 Examples of inorganic materials for inorganic separating agents include activated carbon, silica gel, diatomaceous earth, hydroxyapatite, alumina, titanium oxide, magnesia, and polysiloxane.
なかでも分離剤Xとしては、分離能の点で高分子系分離剤が好ましく、合成吸着剤がより好ましい。合成吸着剤は、多孔質構造および架橋構造を有する高分子である。合成吸着剤によれば、その疎水性部位による疎水的相互作用を利用することで処理対象液中の有機物を吸着によって除去できる。 Among them, polymer-based separating agents are preferred as separating agent X in terms of separation ability, and synthetic adsorbents are more preferred. Synthetic adsorbents are polymers that have a porous structure and a cross-linked structure. Synthetic adsorbents can remove organic matter from the liquid to be treated by adsorption, utilizing the hydrophobic interactions caused by their hydrophobic sites.
合成吸着剤の形状は特に限定されるものではないが、球状、楕円体状、円柱状、角柱状のような種々の形状を取り得る。なかでも球状の合成吸着剤が好ましい。 The shape of the synthetic adsorbent is not particularly limited, but it can take various shapes such as spheres, ellipsoids, cylinders, and prisms. Among these, spherical synthetic adsorbents are preferred.
合成吸着剤の平均粒径は特に限定されるものではないが、例えば、5~100μm、8~50μm、10~30μm等の範囲であり得る。合成吸着剤の平均粒径は、既知の方法で測定することができる。例えば、光学顕微鏡にて、100個以上の粒子の粒径を測定し、その分布から体積メジアン径を算出することで得られる。 The average particle size of the synthetic adsorbent is not particularly limited, but may be in the range of, for example, 5 to 100 μm, 8 to 50 μm, 10 to 30 μm, etc. The average particle size of the synthetic adsorbent can be measured by known methods. For example, it can be obtained by measuring the particle sizes of 100 or more particles using an optical microscope and calculating the volume median diameter from the distribution.
なかでも分離剤Xとして使用される合成吸着剤としては、スチレン-ジビニルベンゼン系合成吸着剤、Br修飾スチレンジ-ビニルベンゼン系合成吸着剤、(メタ)アクリル系合成吸着剤が好ましく、スチレン-ジビニルベンゼン系合成吸着剤がより好ましい。 Among the synthetic adsorbents used as the separating agent X, styrene-divinylbenzene synthetic adsorbents, Br-modified styrene-di-vinylbenzene synthetic adsorbents, and (meth)acrylic synthetic adsorbents are preferred, with styrene-divinylbenzene synthetic adsorbents being more preferred.
(一次処理工程における溶離液)
一次処理で使用する溶離液は、特に限定しなく、処理対象液の状態や処理条件に応じて適宜選択すればよい。
例えば、有機溶媒としては、アセトニトリル、エタノール、メタノールが挙げられる。なかでもアセトニトリルがさらに好ましい。
pH調整のための緩衝剤としては、リン酸塩、酢酸塩、アンモニウム塩が好ましく、リン酸塩がより好ましい。
(Eluent in the primary treatment process)
The eluent used in the primary treatment is not particularly limited, and may be appropriately selected depending on the state of the liquid to be treated and the treatment conditions.
For example, the organic solvent may be acetonitrile, ethanol, or methanol, with acetonitrile being more preferred.
As the buffer for adjusting the pH, phosphates, acetates and ammonium salts are preferred, and phosphates are more preferred.
(二次処理工程)
二次処理工程では、一次処理液を分離剤Yが充填された複数の充填部に供給することで、イカチバントを連続して分離する擬似移動床法を行う。以下、図4に示す擬似移動床装置2を用いて二次処理工程を実施する例について説明するが、二次処理工程はこの例に限定されるものではない。
(Secondary treatment process)
In the secondary treatment step, a simulated moving bed method is performed in which the primary treatment liquid is supplied to a plurality of packed sections filled with separating agent Y to continuously separate the icatibant. Hereinafter, an example of carrying out the secondary treatment step using the simulated moving
(二次処理工程における分離剤Y)
分離剤Yとして使用される分離剤としては、一次処理で使用する分離剤と同様なものを選択すればよい。なかでも合成吸着剤が好ましい。合成吸着剤の種類として、スチレン-ジビニルベンゼン系合成吸着剤、Br修飾スチレンジ-ビニルベンゼン系合成吸着剤、(メタア)アクリル系合成吸着剤が好ましく、スチレン-ジビニルベンゼン系合成吸着剤がより好ましい。
(Separating agent Y in the secondary treatment process)
The separating agent used as separating agent Y may be selected from the same separating agents used in the primary treatment. Among them, synthetic adsorbents are preferred. As the type of synthetic adsorbent, styrene-divinylbenzene synthetic adsorbents, Br-modified styrene-di-vinylbenzene synthetic adsorbents, and (meth)acrylic synthetic adsorbents are preferred, and styrene-divinylbenzene synthetic adsorbents are more preferred.
分離剤Yの平均粒径は特に限定されるものではないが、例えば、5~100μm、10~50μm、10~30μm等の範囲であり得る。合成吸着剤の平均粒径は、既知の方法で測定することができる。例えば、光学顕微鏡にて、100個以上の粒子の粒径を測定し、その分布から体積メジアン径を算出することで得られる。
分離剤Yの種類と平均粒径は、分離剤Xと同様でもよく、独立に選定してもよい。
The average particle size of the separating agent Y is not particularly limited, but may be, for example, in the range of 5 to 100 μm, 10 to 50 μm, 10 to 30 μm, etc. The average particle size of the synthetic adsorbent can be measured by a known method. For example, it can be obtained by measuring the particle sizes of 100 or more particles with an optical microscope and calculating the volume median diameter from the distribution.
The type and average particle size of the separating agent Y may be the same as those of the separating agent X, or may be selected independently.
(二次処理工程における溶離液)
一次処理で使用する溶離液と同様なものを選択すればよく、独立に選定してもよい。緩衝剤についても一次処理と同様なものを選択すればよく、独立に選定してもよい。
(Eluent in the secondary treatment process)
The eluent used in the primary treatment may be selected similarly to the eluent used in the primary treatment, or may be selected independently. The buffer may be selected similarly to the eluent used in the primary treatment, or may be selected independently.
図5は、擬似移動床装置2の二次処理工程での動作の一例を示すフローチャートである。図5に示す通り、二次処理工程における擬似移動床法は供給抜出ステップと循環ステップとを有する。
供給抜出ステップでは、複数の充填部(11、12、13、14)のうち互いに異なる少なくとも2以上の充填部に一次処理液および溶離液をそれぞれ供給するとともに、一次処理液および溶離液をそれぞれ供給した各充填部から分離液を抜き出す。
循環ステップでは、一次処理液および溶離液を複数の充填部(11、12、13、14)に追加して供給せずに、複数の充填部(11、12、13、14)の間で一次処理液および溶離液を供給抜出ステップと同じ流れ方向で循環させる。
5 is a flow chart showing an example of the operation of the secondary treatment step of the simulated moving
In the supply and withdrawal step, the primary treatment liquid and the eluent are supplied to at least two or more different packing sections among the multiple packing sections (11, 12, 13, 14), respectively, and the separated liquid is withdrawn from each packing section to which the primary treatment liquid and the eluent have been supplied, respectively.
In the circulation step, the primary treatment liquid and the eluent are not additionally supplied to the multiple packing sections (11, 12, 13, 14), but are circulated between the multiple packing sections (11, 12, 13, 14) in the same flow direction as in the supply/withdrawal step.
図6(a)、図6(b)は、供給抜出ステップおよび循環ステップでの充填部11~14内のP成分およびR成分の各濃度分布について示した図である。ここで横方向は、充填部11~14内の位置を表す。図6において、より左方の部分が充填部11~14内のより上部(より上流側)の位置を示す。また、より右方の部分が充填部11~14内のより下部(より下流側)の位置を示す。 Figures 6(a) and 6(b) show the concentration distribution of the P and R components in the filling sections 11-14 during the supply/withdrawal step and the circulation step. Here, the horizontal direction represents the position within the filling sections 11-14. In Figure 6, the left side represents the upper (more upstream) position within the filling sections 11-14. Additionally, the right side represents the lower (more downstream) position within the filling sections 11-14.
図6において縦方向は、各位置におけるP成分およびR成分の濃度を表す。右矢印は、充填部11~14内において、一次処理液や溶離液の流れの向きを表す。この場合、右矢印は充填部11~14内を一次処理液や溶離液が下向流で流れることを意味する。右矢印および左矢印が図示されていない場合は、その充填部11~14内で、流れが生じていないことを意味する。
図6において下矢印や上矢印は、一次処理液や溶離液を供給する箇所、およびP成分に富む分離液であるP画分やR成分に富む分離液であるR画分を抜き出す箇所を表す。図中、一次処理液を「F」、溶離液を「W」、P成分やP画分を「P」、R成分やR画分を「R」で表す。
6, the vertical direction represents the concentrations of the P component and the R component at each position. The right arrow represents the flow direction of the primary treatment liquid and the eluent in the packing sections 11-14. In this case, the right arrow means that the primary treatment liquid and the eluent flow downward in the packing sections 11-14. If the right arrow and the left arrow are not shown, it means that no flow occurs in the packing sections 11-14.
6, the down arrow and the up arrow indicate the points where the primary treatment liquid and the eluent are supplied, and the points where the P fraction, which is a separation liquid rich in the P component, and the R fraction, which is a separation liquid rich in the R component, are extracted. In the figure, the primary treatment liquid is represented by "F", the eluent by "W", the P component and the P fraction by "P", and the R component and the R fraction by "R".
図6において、充填部13を吸着帯域(Zone1)、充填部14を精製帯域(Zone2)、充填部11を脱着帯域(Zone3)、充填部12を濃縮帯域(Zone4)と記した。これらの帯域(Zone)を1つずつずらしながら分離運転を連続式に行なうことができる。
In FIG. 6, the
充填部11~14に対して一次処理液を分離剤Yに通液すると、上述したように、R成分の通過速度の方が、P成分の通過速度より大きくなる。そのため例えば、図6(a)に示すように、通液方向に向かいR成分が先に進みやすく、P成分が後に残りやすい。つまり充填部11~14内で、P成分とR成分との分離が生じた状態となる。ここで、一次処理工程においてα成分(図1のピークC3に相当)がイカチバントよりも保持が強い成分である場合には、P成分(図1のピークC1に相当)がイカチバントに富む。 When the primary treatment liquid is passed through the separating agent Y in the filling sections 11-14, as described above, the passing speed of the R component is greater than the passing speed of the P component. Therefore, for example, as shown in Figure 6(a), the R component tends to move ahead in the direction of liquid passage, and the P component tends to remain behind. In other words, the P component and the R component are separated in the filling sections 11-14. Here, if the α component (corresponding to peak C3 in Figure 1) is a component that has a stronger retention than icatibant in the primary treatment process, the P component (corresponding to peak C1 in Figure 1) will be rich in icatibant.
図6(a)の状態において、一次処理液および溶離液を別々の供給部から下向流で供給する。同時に、P成分に富む分離液とR成分に富む分離液とをそれぞれ別々の抜出部から抜き出す(ステップ101:供給抜出ステップ)。この場合、一次処理液開閉弁F3、溶離液開閉弁W1、接続路開閉弁X1、X2、P成分開閉弁P1、R成分開閉弁R3を開とし、他の開閉弁は、閉とする。この状態では一次処理液を供給部23から充填部13に供給するとともに、溶離液を供給部21から充填部11に供給できる。またP成分に富む分離液であるP画分を抜出部31から抜き出し、R成分に富む分離液であるR画分を抜出部33から抜き出すことができる。
In the state shown in FIG. 6(a), the primary treatment liquid and the eluent are supplied in a downward flow from separate supply parts. At the same time, the P-component-rich separated liquid and the R-component-rich separated liquid are each extracted from separate extraction parts (step 101: supply and extraction step). In this case, the primary treatment liquid on-off valve F3, the eluent on-off valve W1, the connection line on-off valves X1 and X2, the P-component on-off valve P1, and the R-component on-off valve R3 are opened, and the other on-off valves are closed. In this state, the primary treatment liquid can be supplied from the
この例の供給抜出ステップでは、供給部21から充填部11に供給する溶離液によってP成分を溶離させる。供給した溶離液の一部を、P成分に富む分離液であるP画分として配管HP1に抜き出す。また抜出部31から抜き出さなかった溶離液の残部は、配管HX1から充填部12に流入する。これにより、溶離液は、下向方向に移動し、充填部12および充填部13を流通する。そして充填部12および充填部13においてP成分とR成分との分離が進むとともに、P成分およびR成分の濃度分布についても下流側に移動する。そして、充填部13に一次処理液を供給し、充填部13の抜出部33から、R成分に富む分離液であるR画分を配管HR3に抜き出す。
ここで、配管HP1に抜き出す液量は、供給部21から供給する液量の一部の量である。よってこの流量を制御するためには、配管HP1の先にポンプを取付けることにより一定流量で抜き出すこと、積算流量計で抜き出し量を調整することが有用である。
In the supply and extraction step of this example, the P component is eluted by the eluent supplied from the
Here, the amount of liquid extracted into the pipe HP1 is a portion of the amount of liquid supplied from the
ここで例示して説明した供給抜出ステップでは、以下の操作をそれぞれ分割して実施してもよい。
・供給部23から一次処理液を供給し、抜出部33からR画分を抜き出す操作
・供給部21から溶離液を供給し、抜出部31からP画分を抜き出す操作
・供給部21から溶離液を供給し、抜出部33からR画分を抜き出す操作
In the supply and withdrawal step exemplified here, the following operations may be separately carried out.
An operation of supplying a primary treatment liquid from the
ステップ101の終了時点で、P成分およびR成分の濃度分布は、図6(b)に示すようなものになる。図6(b)の状態において、充填部10内の一次処理液および溶離液を、下向流にて充填部10間で循環させ、複数の成分の分離を進める(ステップ102:循環工程)。
At the end of step 101, the concentration distribution of the P and R components will be as shown in Figure 6(b). In the state shown in Figure 6(b), the primary treatment liquid and eluent in the filling
ステップ102では、一次処理液および溶離液の供給は行なわない。接続路開閉弁X1、X2、X3を開とし、他の開閉弁は、閉とする。そしてポンプPMを動作させることにより、充填部10内の一次処理液および溶離液を、下向流にて充填部10間で循環させる。この場合、接続路開閉弁X1、X2、X3を開けることで、配管HX1、HX2、HX3、HX4、バイパス路HBにより、全ての充填部10が連結された状態となる。結果として、下記の条件1および条件2を満たす循環路が、擬似移動床装置2に形成される。
条件1:一次処理液および溶離液が、複数の充填部10に追加して供給されないこと。
条件2:一次処理液および溶離液が、供給部20から抜出部30に向かう方向で複数の充填部の間を循環すること。
In step 102, the primary treatment liquid and the eluent are not supplied. The connection line on-off valves X1, X2, and X3 are opened, and the other on-off valves are closed. The pump PM is then operated to circulate the primary treatment liquid and the eluent in the
Condition 1: The primary treatment liquid and the eluent are not additionally supplied to the
Condition 2: The primary treatment liquid and the eluent are circulated among the multiple loading sections in a direction from the
ポンプPMを動作させることで、該循環路内を一次処理液や溶離液を移動させることができる。循環ステップを一回実行すると、充填部10内の一次処理液および溶離液を、充填部10の1個分、下向方向に移動させることができる。またこの際に、P成分とR成分との分離が進む。その結果、図6(a)の状態から、充填部10について、図6中右側に1個分ずれた形の濃度分布となる。つまり図6中右側に充填部10について、1個分ずれた形で濃度分布が再現される。これにより、再びステップ101に戻り、同じ分離処理を繰り返すことができ、液体クロマトグラフィーによる分離を連続して行なうことができる。
By operating the pump PM, the primary treatment liquid and eluent can be moved within the circulation path. By executing the circulation step once, the primary treatment liquid and eluent within the filling
次に、図5に示すように擬似移動床法による分離を終了するか否かを決定する(ステップ103)。分離を終了させる場合としては、例えば、予め定められた量の一次処理液を処理した場合である。また、圧力損失が予め定められた大きさを超えた場合に終了としてもよく、予め定められた分離運転時間が経過したときに終了としてもよい。
分離を終了する場合(ステップ103でYes)、分離運転を停止する(ステップ104)。対して、分離を終了しない場合(ステップ103でNo)、ステップ101に戻る。その後、ステップ101、ステップ102およびステップ103を繰り返す。
Next, as shown in Fig. 5, it is determined whether or not to terminate the separation by the simulated moving bed method (step 103). Separation may be terminated, for example, when a predetermined amount of the primary treatment liquid has been treated. Separation may also be terminated when the pressure loss exceeds a predetermined magnitude, or when a predetermined separation operation time has elapsed.
If separation is to be ended (Yes in step 103), the separation operation is stopped (step 104). On the other hand, if separation is not to be ended (No in step 103), the process returns to step 101. Thereafter, steps 101, 102 and 103 are repeated.
図7(a)~(h)は、図5のステップ101、ステップ102およびステップ103を4回(1工程~4工程)繰り返した場合の充填部11~14内の一次処理液や溶離液の流れの向きを示した図である。ここで、図7(a)および図7(b)は、1工程であり、図7(c)および図7(d)は、2工程である。また図7(e)および図7(f)は、3工程であり、図7(g)および図7(h)は、4工程である。
図7では、図6の場合と同様に、右矢印は、下向流であることを意味する。さらに右矢印が図示されていない場合は、その充填部11~14内で、流れが生じていないことを意味する。下矢印や上矢印は、一次処理液や溶離液を供給する箇所、およびP画分やR画分を抜き出す箇所を表す。この場合、一次処理液を「F」、溶離液を「W」、P成分やP画分を「P」、R成分やR画分を「R」で表す。
7(a) to 7(h) are diagrams showing the flow directions of the primary processing liquid and the eluent in the filling
In Fig. 7, as in Fig. 6, a right arrow indicates a downward flow. Furthermore, if a right arrow is not shown, it means that no flow occurs in the
以下の表1は、図7に示す各工程での切換部40の各開閉弁の開状態を示している。ここで示した開閉弁以外の開閉弁は閉とする。
The following Table 1 shows the open state of each on-off valve of the switching
図7(a)および図7(b)、図7(c)および図7(d)、図7(e)および図7(f)、図7(g)および図7(h)をそれぞれ比較すると、流れの方向の位置、一次処理液や溶離液を供給する箇所、およびP画分やR画分を抜き出す箇所は、それぞれ充填部10について、図中右側(下流側)に1個分ずつずれていく。また表1を参照すると、開にする開閉弁の位置も、同様に、それぞれ填部10について図中右側(下流側)に1個分ずつずれていく。1工程~4工程を行なうと、再び、1工程の状態に戻る。つまり、図7(h)の後は、図7(a)の状態に戻る。
Comparing Figures 7(a) and 7(b), 7(c) and 7(d), 7(e) and 7(f), 7(g) and 7(h), the position of the flow direction, the points where the primary treatment liquid and eluent are supplied, and the points where the P fraction and R fraction are extracted are shifted by one valve to the right (downstream) in the figures for each filling
二次処理工程では、空間速度(SV)が0.5h-1~10h-1の条件で複数の充填部(11、12、13、14)の少なくとも1つに一次処理液を供給することが好ましい。空間速度が前記数値範囲の下限値に近いほどイカチバント純度と回収率が向上しやすい。空間速度が前記数値範囲の上限値に近いほど生産性が高くなる。空間速度は、カラム耐圧の0.8倍程度の圧力がかかる流量にすることが望ましい。 In the secondary treatment step, it is preferable to supply the primary treatment liquid to at least one of the multiple packed sections (11, 12, 13, 14) under the condition of a spatial velocity (SV) of 0.5 h -1 to 10 h -1. The closer the spatial velocity is to the lower limit of the above-mentioned numerical range, the easier it is to improve the purity and recovery rate of Icatibant. The closer the spatial velocity is to the upper limit of the above-mentioned numerical range, the higher the productivity. It is preferable that the spatial velocity is a flow rate at which a pressure of about 0.8 times the column pressure resistance is applied.
二次処理工程では、複数の充填部(11、12、13、14)の溶離液のpHを7.0以下とすることが好ましく、5.0以下とすることがより好ましく、3.0以下とすることがさらに好ましい。 In the secondary treatment process, the pH of the eluent in the multiple filling sections (11, 12, 13, 14) is preferably 7.0 or less, more preferably 5.0 or less, and even more preferably 3.0 or less.
(作用機序)
以上説明したイカチバントの分離精製方法は、一次処理工程によって処理対象液からα成分を除去する。α成分は、処理対象液のクロマトグラムにおいてイカチバントのピーク面積との重なりが最も小さい不純物である。そのため、イカチバントのロスが少なくなり、回収率が向上する。そして、イカチバントとα成分の特徴に基づき、分離剤Xと溶離液、分離の条件等を決定する。加えて、イカチバントの分離精製方法によれば、二次処理工程において、一次処理工程で取得された一次処理液を分離対象としてイカチバントを連続して分離できる。そのため、イカチバントの高い純度を維持しながら回収率も向上する。
(Mechanism of action)
The above-described method for separating and purifying icatibant removes α-components from the liquid to be treated by the primary treatment step. The α-components are impurities that have the smallest overlap with the peak area of icatibant in the chromatogram of the liquid to be treated. Therefore, the loss of icatibant is reduced and the recovery rate is improved. Then, based on the characteristics of icatibant and the α-component, the separating agent X, the eluent, the separation conditions, etc. are determined. In addition, according to the method for separating and purifying icatibant, in the secondary treatment step, icatibant can be continuously separated from the primary treatment liquid obtained in the primary treatment step. Therefore, the recovery rate is improved while maintaining the high purity of icatibant.
(α成分選定工程)
一例において、イカチバントの精製方法は、一次処理工程の前に、下記のα成分選定工程をさらに有してもよい。
α成分選定工程は、以下のステップを有する。
処理対象液を分離剤Xが充填されたカラムに供給したときに取得されるクロマトグラムにおいて、イカチバントに対応する第1ピーク(C1)を決定するステップ。
クロマトグラムにおいて、複数の不純物のうち、イカチバントより先に分離剤Xを通過した不純物に対応する第2ピーク(C2)を決定するステップ。
イカチバントより後に分離剤Xを通過した不純物に対応する第3ピーク(C3)を決定するステップ。
第2ピーク(C2)および第3ピーク(C3)のうち、第1ピーク(C1)との重なる面積が最も小さいピークに対応する不純物をα成分として選定するステップ。
(α component selection process)
In one example, the purification method for icatibant may further include the following alpha component selection step before the primary treatment step:
The alpha component selection process includes the following steps.
A step of determining a first peak (C1) corresponding to icatibant in a chromatogram obtained when the liquid to be treated is supplied to a column packed with separating agent X.
A step of determining a second peak (C2) in the chromatogram, which corresponds to an impurity that has passed through the separating agent X before icatibant, among the plurality of impurities.
Determining the third peak (C3), which corresponds to the impurities that passed through the separating agent X after Icatibant.
a step of selecting, as the α component, an impurity corresponding to the peak having the smallest overlapping area with the first peak (C1) from among the second peak (C2) and the third peak (C3).
[後処理]
二次処理の後、必要に応じて後処理を実施してもよい。後処理としては、例えば、溶媒除去処理、カチオン交換処理、アニオン交換処理が挙げられる。
[Post-processing]
After the secondary treatment, a post-treatment may be carried out as necessary, such as a solvent removal treatment, a cation exchange treatment, or an anion exchange treatment.
[イカチバントの分離精製システム]
一実施形態に係るイカチバントの分離精製システムは、一次処理装置と擬似移動床装置とを備える。以下、一次処理装置、擬似移動床装置について順番に説明する。
[Icatibant separation and purification system]
The separation and purification system for Icatibant according to one embodiment includes a primary treatment device and a simulated moving bed device. The primary treatment device and the simulated moving bed device will be described below in order.
(一次処理装置)
一次処理装置は、イカチバントおよび複数の不純物を含有する処理対象液を分離剤Xが充填されたカラムに供給することで、処理対象液からα成分が除去された一次処理液を取得する。
(Primary Processing Device)
The primary treatment device supplies a liquid to be treated, which contains icatibant and a plurality of impurities, to a column packed with separating agent X, thereby obtaining a primary treatment liquid from which the alpha component has been removed from the liquid to be treated.
例えば、図3に示す一次処理装置1は、配管51とカラム52と配管53を有する。一次処理装置1によれば、配管51からイカチバントおよび複数の不純物を含有する処理対象液を分離剤Xが充填されたカラム52に供給できる。カラム52では分離剤Xとの相互作用の調整によって処理対象液からα成分、すなわち、処理対象液のクロマトグラムにおいてイカチバントのピーク面積との重なりが最も小さい不純物が除去される。
For example, the
カラム52での分離剤Xとの相互作用の調整には溶離液を使用することで、処理対象液からα成分を除去できる。一次処理で使用する溶離液は、処理対象液の状態や処理条件に応じて適宜選択できる。例えば、アセトニトリル、エタノール、メタノールが挙げられる。なかでもアセトニトリルがさらに好ましい。
処理対象液からα成分が除去された一次処理液は、配管53から回収して取得できる。
The eluent used in the
The primary treated liquid from which the α component has been removed can be recovered and obtained from the
一次処理装置で取得される一次処理液のα成分の含有率は、二次処理におけるイカチバント純度の観点から、0に近ければ近いほどよい。例えば、1.0質量%以下が好ましく、0.5質量%以下がより好ましく、0.1質量%以下がさらに好ましい。 The alpha component content of the primary treatment liquid obtained in the primary treatment device is preferably as close to 0 as possible from the viewpoint of the purity of the ikativant in the secondary treatment. For example, 1.0% by mass or less is preferable, 0.5% by mass or less is more preferable, and 0.1% by mass or less is even more preferable.
一次処理装置で取得される一次処理液のイカチバントの含有率は、二次処理によるイカチバントの回収率が高くなりやすいことから、一次処理液のイカチバントの純度は90質量%以上が好ましく、94質量%以上がより好ましく、97質量%以上がさらに好ましい。二次処理でα成分以外の不純物を除去できるため、一次処理液に含まれてもよい。 The content of icatibant in the primary treatment liquid obtained by the primary treatment device is preferably 90% by mass or more, more preferably 94% by mass or more, and even more preferably 97% by mass or more, since the recovery rate of icatibant by secondary treatment is likely to be high. Since impurities other than the alpha component can be removed by secondary treatment, it may be included in the primary treatment liquid.
分離剤Xの詳細および好ましい態様は、分離精製方法について説明した内容と同じであり、合成吸着剤が好ましい。合成吸着剤の詳細および好ましい態様も、分離精製システムについて説明した内容と同じである。 Details and preferred aspects of the separating agent X are the same as those described for the separation and purification method, and a synthetic adsorbent is preferred. Details and preferred aspects of the synthetic adsorbent are also the same as those described for the separation and purification system.
(擬似移動床装置)
擬似移動床装置は、一次処理装置で取得された一次処理液を分離剤Yが充填された複数の充填部に供給することで、イカチバントを連続して分離する擬似移動床法を行う。擬似移動床装置は、一次処理装置で取得される一次処理液を分離対象液として擬似移動床法を行うための装置であればよく、特に限定されるものではない。
(Simulated moving bed device)
The simulated moving bed apparatus performs a simulated moving bed method for continuously separating icatibant by supplying the primary treated liquid obtained in the primary treatment apparatus to a plurality of packed sections filled with separating agent Y. The simulated moving bed apparatus is not particularly limited as long as it is an apparatus for performing the simulated moving bed method using the primary treated liquid obtained in the primary treatment apparatus as the liquid to be separated.
例えば、図4に示す擬似移動床装置2は、一次処理液を分離剤Yが充填された複数の充填部10(11、12、13、14)に供給することで、イカチバントを連続して分離する擬似移動床法を行うことができる。
擬似移動床装置2は、充填部10と供給部20と抜出部30と切換部40とを有する。
For example, the simulated moving
The simulated moving
充填部10は、イカチバントと不純物を分離するための部分である。
充填部10は、1つの擬似移動床装置2に4個備えられている。図4に示す一例では、充填部10として、充填部11、12、13、14(充填部11~14)を図示している。以下、充填部11、12、13、14のそれぞれを区別しないときに、単に充填部10と記すことがある。一次処理液の状態等に基づいて分離条件を調整すべき場合には、1つの擬似移動床装置2に、充填部10を5個以上設置してもよい。
The filling
Four packing
充填部10には、一次処理液中に含まれるイカチバントを分離するための分離剤Yが充填されている。分離剤Yとしては、一次処理装置の分離剤Xについて例示したものと同じ分離剤が挙げられ、合成吸着剤が好ましい。イカチバントの分離精製システム全体において、分離剤Yは分離剤Xと同じでもよく、異なっていてもよい。
The filling
分離剤Yを充填する分離塔としては、上部に空塔を持たないパックドカラムが好ましい。充填部10は、例えば、カラムであってよい。充填部10は、分離剤Yを充填するための空間を内部に有する。充填部10の材質として例えば、鋼板、樹脂が挙げられる。接液部にはゴムライニングを施してもよいが、特に限定されるものではない。充填部10の形状としては特に限られるものではないが、例えば、略円筒形状のカラムが挙げられる。
The separation tower packed with separating agent Y is preferably a packed column that does not have an empty column at the top. The packed
供給部20は、複数の充填部のそれぞれに一次処理液および溶離液を別々に供給するための部分である。溶離液は、イカチバントに富む分離液の回収のために使用される液体である。溶離液は、各充填部に吸着した成分を展開するために使用される。溶離液によって、分離剤Yと吸着成分の相互作用の大きさを調整できる。分離剤Yと成分間の相互作用を溶離液の濃度等によって調整することで、各成分を分離して溶出させることができる。
The
二次処理で使用する溶離液は一次処理液の状態や処理条件に応じて適宜選択できる。例えば、アセトニトリル、メタノール、エタノールが挙げられる。なかでもアセトニトリルが好ましい。二次処理で使用する溶離液は一次処理で使用した溶離液と同じでもよく、異なっていてもよい。管理しやすい観点から、二次処理で使用する溶離液は一次処理で使用した溶離液と同じであることが好ましい。 The eluent used in the secondary treatment can be appropriately selected depending on the state of the primary treatment liquid and the treatment conditions. Examples include acetonitrile, methanol, and ethanol. Of these, acetonitrile is preferred. The eluent used in the secondary treatment may be the same as the eluent used in the primary treatment, or it may be different. From the viewpoint of ease of management, it is preferable that the eluent used in the secondary treatment is the same as the eluent used in the primary treatment.
図4に示す一例においては、供給部20は、各充填部の上部に供給口として形成されている。より詳細に説明すると、供給部20として、供給部21、22、23、24(供給部21~24)が図示されている。以下、供給部21、22、23、24のそれぞれを区別しないときに、単に供給部20と記すことがある。
In the example shown in FIG. 4, the
抜出部30は、複数の充填部のそれぞれから分離液を抜き出すための部分である。図4に示す一例においては、抜出部30は、各充填部の下部に排出口として形成されている。より詳細に説明すると、抜出部30として、抜出部31、32、33、34(抜出部31~34)が図示されている。以下、抜出部31、32、33、34のそれぞれを区別しないときに、単に抜出部30と記すことがある。
The
切換部40は、流路の切り換えのための部分である。図4に示す一例において、切換部40は、複数の開閉弁(開閉バルブ)を含む。複数の開閉弁を開閉することで、一次処理液、溶離液、分離液の流路を切り換えることができる。より詳細に説明すると、切換部40は、溶離液開閉弁W1、W2、W3、W4、一次処理液開閉弁F1、F2、F3、F4、接続路開閉弁X1、X2、X3、X4、R成分開閉弁R1、R2、R3、R4、およびP成分開閉弁P1、P2、P3、P4を含む。
The switching
擬似移動床装置2は、溶離液を供給するための配管HW、溶離液を配管HWから充填部11に供給する配管HW1、溶離液を配管HWから充填部12に供給する配管HW2、溶離液を配管HWから充填部13に供給する配管HW3、および溶離液を配管HWから充填部14に供給する配管HW4を有する。溶離液開閉弁W1~W4はそれぞれ配管HW1~HW4に設けられ、充填部11~14への溶離液の供給を制御する。
The simulated moving
擬似移動床装置2は、一次処理液を供給するための配管HF、一次処理液を配管HFから充填部11に供給する配管HF1、一次処理液を配管HFから充填部12に供給する配管HF2、一次処理液を配管HFから充填部13に供給する配管HF3、および一次処理液を配管HFから充填部14に供給する配管HF4を有する。一次処理液開閉弁F1~F4はそれぞれ配管HF1~HF4に設けられ、充填部11~14への一次処理液の供給を制御する。
The simulated moving
擬似移動床装置2は、各充填部10間を接続する接続路として、充填部11の抜出部31と充填部12の供給部22とを接続する配管HX1、充填部12の抜出部32と充填部13の供給部23とを接続する配管HX2、充填部13の抜出部33と充填部14の供給部24とを接続する配管HX3、充填部14の抜出部34と充填部11の供給部21とを接続する配管HX4を有する。接続路開閉弁X1~X4は、それぞれ配管HX1~HX4に設けられ、充填部11~14の相互間の液体の流通を制御する。
The simulated moving
配管HX4の接続路開閉弁X4の箇所には、バイパス路HBが設けられている。バイパス路HBには、ポンプPMが設けられている。バイパス路HBおよびポンプPMは、配管HX4に設置されているが、配管HX1~HX4のいずれに設置してもよく、配管HX1~HX4の複数位置(例えば、全ての位置)に設置してもよい。 A bypass path HB is provided at the connection path on-off valve X4 of pipe HX4. A pump PM is provided in the bypass path HB. Although the bypass path HB and the pump PM are installed in pipe HX4, they may be installed in any of pipes HX1 to HX4, or in multiple positions (for example, all positions) of pipes HX1 to HX4.
擬似移動床装置2は、R画分を抜き出す配管HR、R画分を充填部11から配管HRに抜き出す配管HR1、R画分を充填部12から配管HRに抜き出す配管HR2、R画分を充填部13から配管HRに抜き出す配管HR3、およびR画分を充填部14から配管HRに抜き出す配管HR4を有する。R成分開閉弁R1~R4はそれぞれ配管HR1~HR4に設けられ、充填部11~14からの分離液の抜き出しを制御する。
The simulated moving
擬似移動床装置2は、P画分を抜き出す配管HP、P画分を充填部11から配管HPに抜き出す配管HP1、P画分を充填部12から配管HPに抜き出す配管HP2、P画分を充填部13から配管HPに抜き出す配管HP3、およびP画分を充填部14から配管HPに抜き出す配管HP4を有する。P成分開閉弁P1~P4はそれぞれ配管HP1~HP4に設けられ、充填部11~14からの分離液の抜き出しを制御する。
The simulated moving
溶質の溶解度を一定にするためには、擬似移動床装置2内の温度を一定に維持することが好ましい。温度を一定に維持するためには、保温材で配管やカラムの周囲を覆ってもよく、温度が変動しやすい場所には熱交換装置を設置してもよい。また、溶質成分の溶解促進のために、超音波をかけてもよい。
In order to maintain a constant solubility of the solute, it is preferable to maintain a constant temperature inside the simulated moving
(作用機序)
以上説明したイカチバントの分離精製システムは、一次処理装置によって処理対象液からα成分を除去する。α成分は、処理対象液のクロマトグラムにおいてイカチバントのピーク面積との重なりが最も小さい不純物である。そのため、イカチバントのロスが少なくなり、回収率が向上する。そして、イカチバントとα成分の特徴に基づき、分離剤Xと溶離液、分離の条件等を決定する。加えて、イカチバントの分離精製システムによれば、一次処理装置で取得される一次処理液を擬似移動床装置によってイカチバントを連続して分離できる。そのため、イカチバントの高い純度を維持しながら回収率も向上する。
(Mechanism of action)
The above-described Icatibant separation and purification system removes α-components from the liquid to be treated by the primary treatment device. The α-components are impurities that have the smallest overlap with the peak area of Icatibant in the chromatogram of the liquid to be treated. Therefore, the loss of Icatibant is reduced and the recovery rate is improved. Then, based on the characteristics of Icatibant and the α-component, the separating agent X, the eluent, the separation conditions, etc. are determined. In addition, according to the Icatibant separation and purification system, Icatibant can be continuously separated from the primary treatment liquid obtained by the primary treatment device by the simulated moving bed device. Therefore, the recovery rate is improved while maintaining the high purity of Icatibant.
以上、本発明の実施形態を具体例に即して説明したが、各実施形態は例として提示されたものであり、本発明の範囲を限定するものではない。本明細書に記載された各実施形態は、発明の趣旨を逸脱しない範囲内で、様々に変形することができ、かつ、実施可能な範囲内で、他の実施形態により説明された特徴と組み合わせることができる。 The above describes the embodiments of the present invention based on specific examples, but each embodiment is presented as an example and does not limit the scope of the present invention. Each embodiment described in this specification can be modified in various ways without departing from the spirit of the invention, and can be combined with features described in other embodiments to the extent that they are feasible.
以下、実施例を挙げて本発明をより詳細に説明するが、本発明は以下の記載に限定されない。 The present invention will be described in more detail below with reference to examples, but the present invention is not limited to the following description.
[実施例1]
(α成分選定工程)
浜理薬品工業株式会社にて合成した粗イカチバントを入手して用意した。合成吸着剤、溶離剤、粗イカチバントについて、下記の条件で液体クロマトグラフィーを行った。
精製装置:SHOKO SCIENTFIC社製品「中高圧分取精製装置 Purif-Rp2」
分離剤X:スチレンジビニルベンゼン(三菱ケミカル社製品「MCIGEL CHP20/P10」、平均粒径10μm)
カラムサイズ:20φ×15mmh(47mL)
溶離液A:アセトニトリル/50mM Na3PO4(pH2.0、H3PO4)=5/95
溶離液B:アセトニトリル/50mM Na3PO4(pH2.0、H3PO4)/H2O=8/1/1
流速:18ml/min
原料:粗イカチバント100mg/mL
注入量:9mL
温度:25℃
検出:UV(220nm、Prep cell)
[Example 1]
(α component selection process)
Crude icatibant synthesized by Hamari Chemical Industry Co., Ltd. was obtained and prepared. The synthetic adsorbent, eluent, and crude icatibant were subjected to liquid chromatography under the following conditions.
Purification equipment: SHOKO SCIENTFIC product "Medium-high pressure separation purification equipment Purif-Rp2"
Separating agent X: styrene divinylbenzene (Mitsubishi Chemical Corporation product "MCIGEL CHP20/P10",
Column size: 20φ×15mmh (47mL)
Eluent A: acetonitrile/50 mM Na 3 PO 4 (pH 2.0, H 3 PO 4 )=5/95
Eluent B: acetonitrile/50 mM Na3PO4 ( pH 2.0, H3PO4 )/ H2O = 8/1/1
Flow rate: 18ml/min
Raw material: Crude icatibant 100 mg/mL
Injection volume: 9 mL
Temperature: 25°C
Detection: UV (220 nm, Prep cell)
溶離液Aおよび溶離液Bのグラジエントスロープ(1サイクル)を、以下の表2に示す。 The gradient slopes (one cycle) of eluent A and eluent B are shown in Table 2 below.
図1に部分拡大図を示すクロマトグラムが得られた。イカチバントのピークと面積の重なりが最も小さい、ピークC3に対応する成分をα成分として選定した。 The chromatogram obtained is shown in an enlarged view in Figure 1. The component corresponding to peak C3, which has the smallest area overlap with the icatibant peak, was selected as the α component.
(一次処理)
前述のα成分の選定と同条件で一次処理を行い、表2に示すサイクルにおける12.00分~14.25分の間の画分をイカチバント一次処理液として回収した。
(Primary Processing)
Primary treatment was carried out under the same conditions as those for the selection of the α component described above, and the fraction between 12.00 minutes and 14.25 minutes in the cycle shown in Table 2 was collected as the icatibant primary treatment liquid.
一次処理後のイカチバントの純度は97.0質量%であり、α成分の含有率は0.7質量%であり、イカチバントの回収率は98.0%であった。 After primary treatment, the purity of icatibant was 97.0% by mass, the alpha component content was 0.7% by mass, and the recovery rate of icatibant was 98.0%.
(二次処理)
図4に示した擬似移動床装置2を使用することで、一次処理で取得した一次処理液の分離試験を行なった。二次処理条件は以下の通りである。
精製装置:三菱ケミカルアクア・ソリューションズ社製品「LaboFine」
分離剤Y:スチレン-ジビニルベンゼン(三菱ケミカル社製品「MCIGEL CHP20/P20」、平均粒径20μm)
カラムサイズ:4.6φ×250mmh×4本(16.6mL)
溶離液:アセトニトリル/50mM Na3PO4(pH2.0、H3PO4)=20/80
流速:0.8ml/mL(空間速度(SV):2.9h-1)
原料:一次処理工程で得られた精製液
温度:25℃
(Secondary treatment)
A separation test of the primary treatment liquid obtained in the primary treatment was carried out by using the simulated moving
Purification equipment: Mitsubishi Chemical Aqua Solutions' product "LaboFine"
Separating agent Y: styrene-divinylbenzene (Mitsubishi Chemical Corporation product "MCIGEL CHP20/P20",
Column size: 4.6φ×250mmh×4 (16.6mL)
Eluent: acetonitrile/50 mM Na 3 PO 4 (pH 2.0, H 3 PO 4 )=20/80
Flow rate: 0.8 ml/mL (space velocity (SV): 2.9 h -1 )
Raw material: Refined liquid obtained in the primary treatment process Temperature: 25°C
図7に示した1工程~4工程のいずれか1つの工程における各ステップの液量を表3に示す。また、表3に示した運転1はイカチバント純度を優先し、運転2はイカチバント回収率を優先した条件である。
Table 3 shows the liquid volume for each step in any one of
イカチバントの純度を優先した運転1では、イカチバント純度は99.3%であり、回収率は95.5%以上であった。
イカチバントの回収率を優先した運転2では、イカチバント純度は99.2%であり、回収率は97.5%以上であった。
In
In
一次処理および、二次処理におけるイカチバント総回収率は、二次処理における運転1で93.6%、運転2で95.5%であった。総回収率は以下の式で取得した。
(総回収率)=(一次処理におけるイカチバントの回収率)×(二次処理におけるイカチバントの回収率)
The total recovery rate of icatibant in the primary and secondary treatments was 93.6% in
(Total recovery rate) = (Icatibant recovery rate in primary treatment) x (Icatibant recovery rate in secondary treatment)
[比較例1]
実施例1と同じ一次処理条件において、表2に示すサイクルにおける12.50分~14.25分の画分を回収することで、α成分および、β成分の分離を行い、一次処理のみでイカチバントを精製した。
[Comparative Example 1]
Under the same primary treatment conditions as in Example 1, the fraction from 12.50 minutes to 14.25 minutes in the cycle shown in Table 2 was collected to separate the α component and the β component, and icatibant was purified by primary treatment alone.
結果としては、一次処理のみイカチバントを精製した場合、イカチバント純度は99.6%であり、回収率は82.0%であった。 As a result, when icatibant was purified using only the primary treatment, the purity of icatibant was 99.6% and the recovery rate was 82.0%.
[比較例2]
実施例1で得られた一次処理液について、イソクラティック溶出(擬似移動床法ではない)としたイカチバントの精製を行った。分離条件は、原料供給量:0.8ml以外は、実施例1における二次処理工程と同様である。
[Comparative Example 2]
Icatibant was purified by isocratic elution (not the simulated moving bed method) using the primary treatment liquid obtained in Example 1. The separation conditions were the same as those in the secondary treatment step in Example 1, except for the raw material supply amount: 0.8 ml.
結果としては、イカチバント純度99%以上が得られるよう分画したところ、イカチバント純度99.6%、回収率86.3%であった。一次処理と合わせたイカチバント総回収率は84.6%であった。 As a result, when fractionated to obtain icatibant with a purity of 99% or more, the purity of icatibant was 99.6%, with a recovery rate of 86.3%. The total recovery rate of icatibant, including the primary treatment, was 84.6%.
実施例1の結果から、一次処理と二次処理を組み合わせることで、大規模生産に適用したときであっても、高純度のイカチバントを高い回収率で精製できることを確認した。 The results of Example 1 confirmed that by combining primary and secondary treatments, it is possible to purify highly pure icatibant with a high recovery rate, even when applied to large-scale production.
[実施例2]
二次処理の分離剤Yとして三菱ケミカル社製品のセパビーズSP20SS(平均粒径70μm)を用いたこと以外は、実施例1と同条件で、粗イカチバントを精製した。結果を表4に示す。
[Example 2]
The crude icatibant was purified under the same conditions as in Example 1, except that Sepabeads SP20SS (average particle size 70 μm) manufactured by Mitsubishi Chemical Corporation was used as separating agent Y in the secondary treatment. The results are shown in Table 4.
[実施例3]
二次処理の空間速度(SV)を9.8h-1に変更したこと以外は、実施例1と同条件で、粗イカチバントを精製した。結果を表4に示す。
[Example 3]
The crude icatibant was purified under the same conditions as in Example 1, except that the space velocity (SV) of the secondary treatment was changed to 9.8 h −1 . The results are shown in Table 4.
[比較例3]
実施例1において、一次処理を実施せずに粗イカチバントをそのまま二次処理に使用したこと以外は、実施例1と同条件で、粗イカチバントの精製を試みた。しかし、不純物を分離剤から剥離できず、精製分離できなかった。
[Comparative Example 3]
In Example 1, the crude icatibant was purified under the same conditions as in Example 1, except that the crude icatibant was used directly in the secondary treatment without carrying out the primary treatment. However, the impurities could not be peeled off from the separating agent, and the purification and separation were not possible.
本発明によれば、大規模生産に適用したときであっても、高純度の中分子医薬品を高い回収率で精製できる。 According to the present invention, even when applied to large-scale production, it is possible to purify high-purity medium-molecule pharmaceuticals with a high recovery rate.
1…一次処理装置、2…擬似移動床装置、10(11、12、13、14)…充填部、20(21、22、23、24)…供給部、30(31、32、33、34)…抜出部、40…切換部。 1...Primary treatment device, 2...Simulated moving bed device, 10 (11, 12, 13, 14)...Filling section, 20 (21, 22, 23, 24)...Supply section, 30 (31, 32, 33, 34)...Extraction section, 40...Switching section.
Claims (14)
前記一次処理液を分離剤Yが充填された複数の充填部に供給することで、前記中分子医薬品を連続して分離する擬似移動床法を行う二次処理工程と、
を有し、
前記中分子医薬品は、分子量が500~1万の化合物を含有するペプチド医薬品または核酸医薬品である中分子医薬品の分離精製方法;
前記α成分は、前記処理対象液中の前記複数の不純物のうち、一次処理工程によって取得される前記処理対象液のクロマトグラムにおいて前記中分子医薬品のピーク面積との重なりが最も小さい不純物である。 a primary treatment step of supplying a treatment target liquid containing a medium molecular weight drug as a separation target and a plurality of impurities to a column packed with a separating agent X to obtain a primary treatment liquid from the treatment target liquid in which the following α component has been removed;
a secondary treatment step in which the primary treatment liquid is supplied to a plurality of packed sections filled with a separating agent Y to perform a simulated moving bed method for continuously separating the medium-molecule pharmaceuticals;
having
A method for separating and purifying a medium-sized molecule drug, wherein the medium-sized molecule drug is a peptide drug or a nucleic acid drug containing a compound having a molecular weight of 500 to 10,000;
The α component is the impurity, among the multiple impurities in the treatment target liquid, that has the smallest overlap with the peak area of the medium molecule drug in the chromatogram of the treatment target liquid obtained by the primary treatment step.
前記α成分選定工程は、前記処理対象液を前記分離剤Xが充填されたカラムに供給したときに取得されるクロマトグラムにおいて、前記中分子医薬品に対応する第1ピークを決定するステップと、
前記クロマトグラムにおいて、前記複数の不純物のうち、前記中分子医薬品より先に前記分離剤Xを通過した不純物に対応する第2ピークを決定するステップと、
前記中分子医薬品より後に前記分離剤Xを通過した不純物に対応する第3ピークを決定するステップと、
前記第2ピークおよび前記第3ピークのうち、前記第1ピークとの重なる面積が最も小さいピークに対応する不純物をα成分として選定するステップと、
を有する、請求項1または2に記載の分離精製方法。 The method further includes the following α component selection step before the primary treatment step:
The α component selection step includes a step of determining a first peak corresponding to the medium molecule drug in a chromatogram obtained when the treatment target liquid is supplied to a column packed with the separating agent X;
determining a second peak corresponding to an impurity that has passed through the separating agent X before the medium molecule drug, among the plurality of impurities, in the chromatogram;
determining a third peak corresponding to an impurity that has passed through the separating agent X after the medium molecule drug;
selecting, as an α component, an impurity corresponding to a peak having a smallest overlapping area with the first peak among the second peak and the third peak;
The method for separation and purification according to claim 1 or 2,
前記複数の充填部のうち互いに異なる少なくとも2以上の充填部に前記一次処理液および溶離液をそれぞれ供給するとともに、前記一次処理液および前記溶離液をそれぞれ供給した各充填部から分離液を抜き出す、供給抜出ステップと、
前記一次処理液および前記溶離液を前記複数の充填部に追加して供給せずに、前記複数の充填部の間で前記一次処理液および前記溶離液を前記供給抜出ステップと同じ流れ方向で循環させる、循環ステップと、
を有する、請求項1または2に記載の分離精製方法。 The secondary treatment step comprises:
a supply/withdrawal step of supplying the primary treatment liquid and the eluent to at least two or more different filling sections among the plurality of filling sections, respectively, and withdrawing a separated liquid from each of the filling sections to which the primary treatment liquid and the eluent have been supplied, respectively;
a circulation step of circulating the primary treatment liquid and the eluent between the plurality of loading sections in the same flow direction as in the supply and withdrawal step without additionally supplying the primary treatment liquid and the eluent to the plurality of loading sections;
The method for separation and purification according to claim 1 or 2,
前記一次処理液を分離剤Yが充填された複数の充填部に供給することで、前記中分子医薬品を連続して分離する擬似移動床法を行う擬似移動床装置と、
を備え、
前記中分子医薬品は、分子量が500~1万の化合物を含有するペプチド医薬品または核酸医薬品である、中分子医薬品の分離精製システム;
前記α成分は、前記処理対象液中の前記複数の不純物のうち、一次処理装置によって取得される前記処理対象液のクロマトグラムにおいて前記イカチバントのピーク面積との重なりが最も小さい不純物である。 a primary treatment device that supplies a treatment target liquid containing a medium molecular weight drug as a separation target and a plurality of impurities to a column packed with a separating agent X to obtain a primary treatment liquid from the treatment target liquid in which at least a part of the following α component has been removed;
a simulated moving bed apparatus for performing a simulated moving bed method in which the primary treatment liquid is supplied to a plurality of packing sections packed with a separating agent Y, thereby continuously separating the medium-molecule pharmaceuticals;
Equipped with
a system for separating and purifying a medium-sized molecule drug, wherein the medium-sized molecule drug is a peptide drug or a nucleic acid drug containing a compound having a molecular weight of 500 to 10,000;
The α component is the impurity, among the plurality of impurities in the liquid to be treated, that has the smallest overlap with the peak area of the icatibant in the chromatogram of the liquid to be treated obtained by the primary treatment device.
下記の条件1および条件2を満たす循環路が、前記擬似移動床装置に形成される、請求項11または12に記載の分離精製システム。
条件1:前記一次処理液および前記溶離液が、前記複数の充填部に追加して供給されないこと。
条件2:前記一次処理液および前記溶離液が、前記供給部から前記抜出部に向かう方向で前記複数の充填部の間を循環すること。 The simulated moving bed apparatus has a supply section for separately supplying the primary treatment liquid and the eluent to each of the plurality of packed sections, and a withdrawal section for withdrawing a separated liquid from each of the plurality of packed sections,
13. The separation and purification system according to claim 11 or 12, wherein a circulation path satisfying the following conditions 1 and 2 is formed in the simulated moving bed apparatus.
Condition 1: The primary treatment liquid and the elution liquid are not additionally supplied to the plurality of loading sections.
Condition 2: The primary treatment liquid and the eluent circulate among the plurality of loading sections in a direction from the supply section toward the withdrawal section.
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