WO2025059924A1 - Waste battery feeding system for whole industry chain - Google Patents
Waste battery feeding system for whole industry chain Download PDFInfo
- Publication number
- WO2025059924A1 WO2025059924A1 PCT/CN2023/120110 CN2023120110W WO2025059924A1 WO 2025059924 A1 WO2025059924 A1 WO 2025059924A1 CN 2023120110 W CN2023120110 W CN 2023120110W WO 2025059924 A1 WO2025059924 A1 WO 2025059924A1
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- Prior art keywords
- battery
- assembly
- support frame
- feeding system
- bracket
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Definitions
- the present application relates to the field of battery recycling technology, for example, to a waste battery feeding system for the entire industry chain.
- the battery cells need to be discharged.
- the single poles of the battery cells are manually insulated and affixed with insulating tape after discharge. Since there are many types and specifications of discharged battery cells with different sizes, they are manually packaged on plastic pallets. Generally, six layers of batteries are placed, and the specifications and models of single-layer batteries are different. The packaged single pallets are then transferred to the aluminum shell battery crushing line for crushing and sorting, and the battery materials inside are recycled.
- the waste battery feeding system is configured as follows: the battery cells are sequentially passed through the glue grinding device to remove the glue on the poles of the battery cells, the voltage measuring device measures the voltage of the poles, and then the poles are insulated by the insulation treatment device, the qualified cell grabbing device transfers the battery cells with qualified voltage to the first conveying line, and the unqualified cell grabbing device transfers the battery cells with unqualified voltage to the second conveying line.
- FIG2 is a schematic diagram of a support frame and a workbench in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application;
- FIG3 is a schematic diagram of a battery cell clamp in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application
- FIG4 is a schematic diagram of a detection device in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application
- FIG5 is a schematic diagram of a rubber grinding device in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application
- FIG6 is a schematic diagram of a voltage measuring device in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application
- FIG7 is a schematic diagram of an insulation treatment device in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application from one perspective;
- FIG8 is a schematic diagram of another perspective of an insulation treatment device in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application;
- FIG. 9 is a schematic diagram of a qualified monomer grabbing device in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application.
- 100 support frame; 110, workbench; 120, driving member; 200, first conveyor line; 300, second conveyor line; 400, battery tray lifting device; 1. Battery cell clamp; 11. First clamping assembly; 111. First clamping cylinder; 112. First clamping plate; 113. Second clamping plate; 12. Second clamping assembly; 121. Second clamping cylinder; 122. Fourth clamping plate; 13. Fixing plate; 2. Rubber grinding device; 21. Rubber grinding bracket; 22. First lifting assembly; 221. First servo motor; 222. First lead screw; 23. First lateral adjustment assembly; 231. First mounting plate; 232. Second servo motor; 233. Second lead screw; 24. Grinding assembly; 241. First grinder; 242.
- Second grinder grinding machine 25, first guide shaft; 3, voltage measuring device; 31, measuring bracket; 32, second lifting assembly; 321, voltage measuring cylinder; 322, cylinder piston rod; 33, second lateral adjustment assembly; 331, second mounting plate; 332, third servo motor; 333, third lead screw; 34, measuring plate; 341, compression spring; 342, measuring head; 35, second guide shaft; 4, detection device; 41, detection rack; 42, first laser distance sensor; 43, second laser measurement sensor; 5, insulation treatment device; 51, treatment bracket; 52, tape cutting assembly; 52 1. Tape roll; 522. Mounting frame; 523. Cutting plate; 53. Gluing assembly; 531. Second cylinder; 532. Vacuum suction cup; 533. First cylinder; 54. Stepper motor; 541. Adjustment seat; 6.
- Qualified monomer grasping device 61. Grasping bracket; 62. Lifting drive assembly; 621. Longitudinal servo motor; 622. Longitudinal lead screw; 63. Transverse drive assembly; 631. Third mounting plate; 632. Transverse servo motor; 633. Transverse lead screw; 64. Clamping claw; 641. Clamping seat; 642. Clamping cylinder; 643. Clamping plate; 7. Unqualified monomer grasping device.
- the terms “installed”, “connected”, and “connected” should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components.
- installed can be a fixed connection or a detachable connection
- it can be a mechanical connection or an electrical connection
- it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components.
- a first feature being “above” or “below” a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them.
- a first feature being “above”, “above” and “above” a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature.
- a first feature being “below”, “below” and “below” a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
- the present application provides a waste battery feeding system for the entire industrial chain.
- the waste battery feeding system for the entire industrial chain includes a support frame 100, a first conveyor line 200, and a second conveyor line 300.
- a workbench 110 is rotatably arranged on the support frame 100, and the workbench 110 has a plurality of workstations, and a battery cell clamp 1 is fixedly arranged on each workstation, and a rubber grinding device 2, a voltage measuring device 3, an insulation treatment device 5, a qualified cell grabbing device 6 and an unqualified cell grabbing device 7 are sequentially arranged on the support frame 100 along the circumference of the workbench 110, and the rubber grinding device 2, the voltage measuring device 3, the insulation treatment device 5, the qualified cell grabbing device 6 and the unqualified cell grabbing device 7 are each arranged corresponding to one workstation; the first conveyor line 200 is arranged on one side of the qualified cell grabbing device 6, and the first conveyor line 200 is used to transport qualified battery cells to the aluminum shell battery production line for crushing; the second conveyor line 300 is arranged on one side of the unqualified cell grabbing device 7, and the second conveyor line 300 is used to transport unqualified battery cells to the recycling site for secondary discharge.
- the waste battery feeding system is configured as follows: the battery cells are sequentially passed through the glue grinding device 2 to remove the glue on the poles of the battery cells, the voltage measuring device 3 measures the voltage of the poles, and then the poles are insulated by the insulation treatment device 5, the qualified cell grabbing device 6 transfers the battery cells with qualified voltage to the first conveyor line 200, and the unqualified cell grabbing device 7 transfers the battery cells with unqualified voltage to the second conveyor line 300.
- the automated operation of battery cell feeding is realized, the labor intensity of personnel is reduced, and the feeding efficiency is improved.
- the voltage of a qualified battery cell is lower than 2.5 volts, otherwise the voltage of the battery cell is deemed unqualified.
- the waste battery feeding system further includes a detection device 4, which is fixedly mounted on the support frame 100 and is located upstream of the rubber grinding device 2.
- the detection device 4 is communicatively connected with the rubber grinding device 2, the voltage measuring device 3, and the insulation processing device 5.
- the detection device 4 is used to determine the position of the pole, and can send the position information of the pole to the rubber grinding device 2, the voltage measuring device 3, and the insulation processing device 5.
- the station directly facing the detection device 4 can determine the position of the pole of the battery cell, and transmit the position information to the rubber grinding device 2, the voltage measuring device 3, and the insulation processing device 5 through a signal, so that the rubber grinding device 2, the voltage measuring device 3, and the insulation processing device 5 can accurately obtain the position of the pole, and perform rubber grinding, voltage collection, and insulation processing.
- the detection device 4 includes a detection frame 41 and a dimension measuring component.
- the detection frame 41 is fixedly arranged on the support frame 100.
- the dimension measuring component is fixedly arranged on the detection frame 41.
- the dimension measuring component is used to measure the length and height of the battery cell to obtain the center and height position of the pole.
- the dimension measuring component is communicatively connected with the rubber grinding device 2, the voltage measuring device 3 and the insulation processing device 5.
- the dimension measuring component includes a first laser ranging sensor 42 and a second laser measuring sensor 43, which respectively measure the length and height dimensions of the battery cell. Then, the center and height position of the pole of the battery cell can be obtained by calculation. Through the above-mentioned setting, the pole position of the battery cell can be quickly obtained, and the measurement is accurate and convenient.
- the support frame 100 is provided with a driving member 120 which is transmission-connected to the workbench 110.
- the driving member 120 can drive the workbench 110 to rotate a corresponding angle of a workstation at a time.
- the driving member 120 in this application is a cam divider, which drives the workbench 110 to rotate according to a set angle, and rotates one workstation at a time, and the work corresponding to each workstation is completed synchronously, and then rotates to the next workstation.
- a cam divider which drives the workbench 110 to rotate according to a set angle, and rotates one workstation at a time, and the work corresponding to each workstation is completed synchronously, and then rotates to the next workstation.
- workstations there are eight workstations arranged on the workbench 110, six of which correspond to size detection, rubber grinding, voltage measurement, insulation treatment, qualified monomer grabbing and unqualified monomer grabbing, and the remaining two are loading stations.
- the number of workstations and corresponding functions can be configured according to actual needs, and no excessive restrictions are made here.
- the battery cell clamp 1 includes a first clamping assembly 11 and a second clamping assembly 12 disposed on a workbench 110.
- the first clamping assembly 11 can clamp the battery cell in the length direction
- the second clamping assembly 12 can clamp the battery cell in the width direction.
- the first clamping assembly 11 includes a first clamping plate 112 and a second clamping plate 113 spaced apart in the length direction.
- the first clamping plate 112 is fixedly disposed on a fixed plate 13 of the workbench 110, and the second clamping plate 113 is slidably disposed on the fixed plate 13.
- a first clamping cylinder 111 is disposed on the workbench 110, and a piston rod of the first clamping cylinder 111 is connected to the second clamping plate 113.
- the first clamping plate 112 and the second clamping plate 113 can be slidably set on the fixed plate 13, and a gear is rotatably set on the fixed plate 13.
- a rack meshing with the gear is fixedly set on the second clamping plate 113 and the first clamping plate 112.
- the second clamping assembly 12 may also adopt a gear rack structure, which will not be described in detail here.
- a second guide shaft 35 is fixedly provided on the upper end surface of the second mounting plate 331, the second guide shaft 35 is arranged in the vertical direction, and the second guide shaft 35 is passed through the horizontal end of the measuring bracket 31, and plays a guiding role during the lifting and lowering movement of the second mounting plate 331.
- the insulation processing device 5 includes a processing bracket 51, a tape cutting assembly 52 and a glue sticking assembly 53.
- the processing bracket 51 is arranged on the support frame 100.
- the tape cutting assembly 52 and the glue sticking assembly 53 are both arranged on the support frame 100.
- the tape cutting assembly 52 is used to cut the insulating tape
- the glue sticking assembly 53 is used to stick the cut insulating tape to one of the poles in the battery cell.
- the processing bracket 51 is L-shaped
- the tape cutting assembly 52 includes a mounting frame 522 and a cutting plate 523
- the tape roll 521 is arranged on the mounting frame 522
- the mounting frame 522 is fixed on the processing bracket 51
- the cutting plate 523 is fixed at the front end of the mounting frame 522.
- the width of the insulating tape is set to 35mm according to the widest dimension of the pole.
- This waste battery feeding system can realize the automatic feeding operation of waste batteries in the field of lithium battery monomer disassembly and recycling. It can be applied to the orderly, automatic and continuous feeding of battery monomers of various specifications and sizes. It is easy to operate and use, with low labor intensity, and reduces the labor cost of production line feeding. For retired battery monomers with residual glue on the pole after discharge, some batteries are not fully discharged or the voltage rebounds, etc., there is no need for manual processing.
- the equipment can realize automatic processing, ensuring the safety of aluminum shell battery production line feeding. It is suitable for promotion and application in the field of lithium battery recycling and production manufacturing.
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Abstract
Description
本申请涉及电池回收技术领域,例如涉及一种全产业链用废旧电池给料系统。The present application relates to the field of battery recycling technology, for example, to a waste battery feeding system for the entire industry chain.
在废旧电池拆解回收领域,报废的锂电池拆解出电池单体后,需对电池单体进行放电处理。考虑后端的工艺处理安全及转运安全,放完电后电池单体的单体极柱人工都会进行绝缘处理,贴上绝缘胶带。由于放完电的电池单体种类规格较多,尺寸各异,人工采用塑料托盘进行打包,一般摆放六层电池,单层电池规格型号不同,打好包的单体托盘再转移至铝壳电池破碎线进行破碎分选,将里面的电池材料回收利用。In the field of waste battery disassembly and recycling, after the scrapped lithium batteries are disassembled into battery cells, the battery cells need to be discharged. Considering the safety of the back-end process and transportation, the single poles of the battery cells are manually insulated and affixed with insulating tape after discharge. Since there are many types and specifications of discharged battery cells with different sizes, they are manually packaged on plastic pallets. Generally, six layers of batteries are placed, and the specifications and models of single-layer batteries are different. The packaged single pallets are then transferred to the aluminum shell battery crushing line for crushing and sorting, and the battery materials inside are recycled.
目前铝壳电池产线前端电池给料工艺基本都是人工作业,一个作业人员使用万用表先将电池托盘上规格尺寸不同的电池单体电压测量一遍,电压超过上限的电池单体挑选出来重新放电,电压符合给料要求的电池单体另一位作业人员徒手搬运放入铝壳电池破碎线前端输送皮带,再输送至破碎机进行破碎分选。此种给料方式至少需要两人作业,仅针对放电后已经做好绝缘的电池单体,容量大的电池单体的重量达到5kg,徒手搬运给料导致人员劳动强度较高;而且一次只能搬运一个单体,给料效率低。At present, the battery feeding process at the front end of the aluminum shell battery production line is basically manual. An operator uses a multimeter to measure the voltage of battery cells of different specifications and sizes on the battery tray. The battery cells with voltage exceeding the upper limit are selected and discharged again. Another operator manually carries the battery cells that meet the feeding requirements and puts them into the conveyor belt at the front end of the aluminum shell battery crushing line, and then transports them to the crusher for crushing and sorting. This feeding method requires at least two people to operate, and only for battery cells that have been insulated after discharge. The weight of large-capacity battery cells reaches 5kg. Manual feeding leads to high labor intensity; and only one cell can be carried at a time, so the feeding efficiency is low.
发明内容Summary of the invention
本申请提供一种全产业链用废旧电池给料系统,包括:The present application provides a waste battery feeding system for the entire industry chain, including:
支撑架,所述支撑架上转动设置有工作台,所述工作台具有多个工位,每个工位上均固定设置有一个电池单体夹具,沿所述工作台的周向于所述支撑架上依次设置有磨胶装置、电压测量装置、绝缘处理装置、合格单体抓取装置和不合格单体抓取装置,所述磨胶装置、所述电压测量装置、所述绝缘处理装置、所述合格单体抓取装置和所述不合格单体抓取装置均对应一个工位布置;A support frame, on which a workbench is rotatably arranged, the workbench has a plurality of workstations, each of which is fixedly provided with a battery cell clamp, and a rubber grinding device, a voltage measuring device, an insulation treatment device, a qualified cell grabbing device, and a failed cell grabbing device are sequentially arranged on the support frame along the circumference of the worktable, and the rubber grinding device, the voltage measuring device, the insulation treatment device, the qualified cell grabbing device, and the failed cell grabbing device are each arranged corresponding to one workstation;
第一输送线,所述第一输送线设置在所述合格单体抓取装置的一侧,设置为运输合格的电池单体;A first conveying line, the first conveying line is arranged on one side of the qualified monomer grasping device, and is arranged to transport qualified battery monomers;
第二输送线,所述第二输送线设置在所述不合格单体抓取装置的一侧,设置为运输不合格的电池单体; a second conveying line, the second conveying line being arranged at one side of the unqualified monomer grabbing device and being arranged to transport unqualified battery monomers;
所述废旧电池给料系统被配置为:所述电池单体依次经过所述磨胶装置去除所述电池单体的极柱上的粘胶,所述电压测量装置测量所述极柱的电压,然后通过绝缘处理装置对所述极柱进行绝缘处理,所述合格单体抓取装置将电压合格的所述电池单体转移至所述第一输送线,所述不合格单体抓取装置将电压不合格的所述电池单体转移至所述第二输送线。The waste battery feeding system is configured as follows: the battery cells are sequentially passed through the glue grinding device to remove the glue on the poles of the battery cells, the voltage measuring device measures the voltage of the poles, and then the poles are insulated by the insulation treatment device, the qualified cell grabbing device transfers the battery cells with qualified voltage to the first conveying line, and the unqualified cell grabbing device transfers the battery cells with unqualified voltage to the second conveying line.
图1是本申请实施例的一种全产业链用废旧电池给料系统的示意图;FIG1 is a schematic diagram of a waste battery feeding system for the entire industrial chain according to an embodiment of the present application;
图2是本申请实施例的一种全产业链用废旧电池给料系统中支撑架与工作台的示意图;FIG2 is a schematic diagram of a support frame and a workbench in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application;
图3是本申请实施例的一种全产业链用废旧电池给料系统中电池单体夹具的示意图;FIG3 is a schematic diagram of a battery cell clamp in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application;
图4是本申请实施例的一种全产业链用废旧电池给料系统中检测装置的示意图;FIG4 is a schematic diagram of a detection device in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application;
图5是本申请实施例的一种全产业链用废旧电池给料系统中磨胶装置的示意图;FIG5 is a schematic diagram of a rubber grinding device in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application;
图6是本申请实施例的一种全产业链用废旧电池给料系统中电压测量装置的示意图;FIG6 is a schematic diagram of a voltage measuring device in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application;
图7是本申请实施例的一种全产业链用废旧电池给料系统中绝缘处理装置的一个视角的示意图;FIG7 is a schematic diagram of an insulation treatment device in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application from one perspective;
图8是本申请实施例的一种全产业链用废旧电池给料系统中绝缘处理装置的另一个视角的示意图;FIG8 is a schematic diagram of another perspective of an insulation treatment device in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application;
图9是本申请实施例的一种全产业链用废旧电池给料系统中合格单体抓取装置的示意图。FIG. 9 is a schematic diagram of a qualified monomer grabbing device in a waste battery feeding system for the entire industrial chain according to an embodiment of the present application.
图中:
100、支撑架;110、工作台;120、驱动件;200、第一输送线;300、第二
输送线;400、电池托盘升降装置;
1、电池单体夹具;11、第一夹紧组件;111、第一夹紧气缸;112、第一夹
板;113、第二夹板;12、第二夹紧组件;121、第二夹紧气缸;122、第四夹板;13、固定板;2、磨胶装置;21、磨胶支架;22、第一升降组件;221、第一伺服电机;222、第一丝杠;23、第一横向调节组件;231、第一安装板;232、第二伺服电机;233、第二丝杠;24、打磨组件;241、第一打磨机;242、第二打
磨机;25、第一导向轴;3、电压测量装置;31、测量支架;32、第二升降组件;321、测电压气缸;322、气缸活塞杆;33、第二横向调节组件;331、第二安装板;332、第三伺服电机;333、第三丝杠;34、测量板;341、压缩弹簧;342、测量头;35、第二导向轴;4、检测装置;41、检测机架;42、第一激光测距传感器;43、第二激光测量传感器;5、绝缘处理装置;51、处理支架;52、胶带裁剪组件;521、胶带卷;522、安装架;523、裁剪板;53、贴胶组件;531、第二气缸;532、真空吸盘;533、第一气缸;54、步进电机;541、调整座;6、合格单体抓取装置;61、抓取支架;62、升降驱动组件;621、纵向伺服电机;622、纵向丝杠;63、横向驱动组件;631、第三安装板;632、横向伺服电机;633、横向丝杠;64、夹爪;641、夹持座;642、夹持气缸;643、夹紧板;7、不合格单体抓取装置。In the figure:
100, support frame; 110, workbench; 120, driving member; 200, first conveyor line; 300, second conveyor line; 400, battery tray lifting device;
1. Battery cell clamp; 11. First clamping assembly; 111. First clamping cylinder; 112. First clamping plate; 113. Second clamping plate; 12. Second clamping assembly; 121. Second clamping cylinder; 122. Fourth clamping plate; 13. Fixing plate; 2. Rubber grinding device; 21. Rubber grinding bracket; 22. First lifting assembly; 221. First servo motor; 222. First lead screw; 23. First lateral adjustment assembly; 231. First mounting plate; 232. Second servo motor; 233. Second lead screw; 24. Grinding assembly; 241. First grinder; 242. Second grinder grinding machine; 25, first guide shaft; 3, voltage measuring device; 31, measuring bracket; 32, second lifting assembly; 321, voltage measuring cylinder; 322, cylinder piston rod; 33, second lateral adjustment assembly; 331, second mounting plate; 332, third servo motor; 333, third lead screw; 34, measuring plate; 341, compression spring; 342, measuring head; 35, second guide shaft; 4, detection device; 41, detection rack; 42, first laser distance sensor; 43, second laser measurement sensor; 5, insulation treatment device; 51, treatment bracket; 52, tape cutting assembly; 52 1. Tape roll; 522. Mounting frame; 523. Cutting plate; 53. Gluing assembly; 531. Second cylinder; 532. Vacuum suction cup; 533. First cylinder; 54. Stepper motor; 541. Adjustment seat; 6. Qualified monomer grasping device; 61. Grasping bracket; 62. Lifting drive assembly; 621. Longitudinal servo motor; 622. Longitudinal lead screw; 63. Transverse drive assembly; 631. Third mounting plate; 632. Transverse servo motor; 633. Transverse lead screw; 64. Clamping claw; 641. Clamping seat; 642. Clamping cylinder; 643. Clamping plate; 7. Unqualified monomer grasping device.
下面结合附图和实施方式进一步说明本申请的技术方案。可以理解的是,此处所描述的具体实施例仅仅用于解释本申请,而非对本申请的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本申请相关的部分而非全部。The technical solution of the present application is further described below in conjunction with the accompanying drawings and implementation methods. It is to be understood that the specific embodiments described herein are only used to explain the present application, rather than to limit the present application. It should also be noted that, for ease of description, only the parts related to the present application are shown in the accompanying drawings, rather than all of them.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
在对报废的锂电池进行分拣的过程中,为了能够实现电池单体给料的自动化作业,降低人员的劳动强度,提升给料效率,如图1-图9所示,本申请提供一种全产业链用废旧电池给料系统。全产业链用废旧电池给料系统包括支撑架100、第一输送线200和第二输送线300。 In the process of sorting scrapped lithium batteries, in order to realize the automated operation of battery monomer feeding, reduce the labor intensity of personnel, and improve feeding efficiency, as shown in Figures 1 to 9, the present application provides a waste battery feeding system for the entire industrial chain. The waste battery feeding system for the entire industrial chain includes a support frame 100, a first conveyor line 200, and a second conveyor line 300.
其中,支撑架100上转动设置有工作台110,工作台110具有多个工位,每个工位上均固定设置有一个电池单体夹具1,沿工作台110的周向于支撑架100上依次设置有磨胶装置2、电压测量装置3、绝缘处理装置5、合格单体抓取装置6和不合格单体抓取装置7,磨胶装置2、电压测量装置3、绝缘处理装置5、合格单体抓取装置6和不合格单体抓取装置7均对应一个工位布置;第一输送线200设置在合格单体抓取装置6的一侧,第一输送线200用于运输合格的电池单体至铝壳电池产线进行破碎;第二输送线300设置在不合格单体抓取装置7的一侧,第二输送线300用于运输不合格的电池单体至回收处进行二次放电。Among them, a workbench 110 is rotatably arranged on the support frame 100, and the workbench 110 has a plurality of workstations, and a battery cell clamp 1 is fixedly arranged on each workstation, and a rubber grinding device 2, a voltage measuring device 3, an insulation treatment device 5, a qualified cell grabbing device 6 and an unqualified cell grabbing device 7 are sequentially arranged on the support frame 100 along the circumference of the workbench 110, and the rubber grinding device 2, the voltage measuring device 3, the insulation treatment device 5, the qualified cell grabbing device 6 and the unqualified cell grabbing device 7 are each arranged corresponding to one workstation; the first conveyor line 200 is arranged on one side of the qualified cell grabbing device 6, and the first conveyor line 200 is used to transport qualified battery cells to the aluminum shell battery production line for crushing; the second conveyor line 300 is arranged on one side of the unqualified cell grabbing device 7, and the second conveyor line 300 is used to transport unqualified battery cells to the recycling site for secondary discharge.
废旧电池给料系统被配置为:电池单体依次经过磨胶装置2去除电池单体的极柱上的粘胶,电压测量装置3测量极柱的电压,然后通过绝缘处理装置5对极柱进行绝缘处理,合格单体抓取装置6将电压合格的电池单体转移至第一输送线200,不合格单体抓取装置7将电压不合格的电池单体转移至第二输送线300。通过上述方式,实现了电池单体给料的自动化作业,降低人员的劳动强度,提升了给料效率。在本实施例中,合格的电池单体的电压为低于2.5伏,否者认定电池单体的电压不合格。The waste battery feeding system is configured as follows: the battery cells are sequentially passed through the glue grinding device 2 to remove the glue on the poles of the battery cells, the voltage measuring device 3 measures the voltage of the poles, and then the poles are insulated by the insulation treatment device 5, the qualified cell grabbing device 6 transfers the battery cells with qualified voltage to the first conveyor line 200, and the unqualified cell grabbing device 7 transfers the battery cells with unqualified voltage to the second conveyor line 300. Through the above-mentioned method, the automated operation of battery cell feeding is realized, the labor intensity of personnel is reduced, and the feeding efficiency is improved. In this embodiment, the voltage of a qualified battery cell is lower than 2.5 volts, otherwise the voltage of the battery cell is deemed unqualified.
在一实施例中,废旧电池给料系统还包括检测装置4,检测装置4固定设置在支撑架100上,且位于磨胶装置2的上游,检测装置4与磨胶装置2、电压测量装置3以及绝缘处理装置5均通讯连接,检测装置4用于确定极柱的位置,并能够将极柱的位置信息发送到磨胶装置2、电压测量装置3以及绝缘处理装置5。检测装置4正对的工位能够确定电池单体的极柱的位置,并将该位置信息通过信号传递至磨胶装置2、电压测量装置3以及绝缘处理装置5,便于磨胶装置2、电压测量装置3以及绝缘处理装置5准确获得极柱的位置,进行磨胶、电压采集和绝缘处理工作。In one embodiment, the waste battery feeding system further includes a detection device 4, which is fixedly mounted on the support frame 100 and is located upstream of the rubber grinding device 2. The detection device 4 is communicatively connected with the rubber grinding device 2, the voltage measuring device 3, and the insulation processing device 5. The detection device 4 is used to determine the position of the pole, and can send the position information of the pole to the rubber grinding device 2, the voltage measuring device 3, and the insulation processing device 5. The station directly facing the detection device 4 can determine the position of the pole of the battery cell, and transmit the position information to the rubber grinding device 2, the voltage measuring device 3, and the insulation processing device 5 through a signal, so that the rubber grinding device 2, the voltage measuring device 3, and the insulation processing device 5 can accurately obtain the position of the pole, and perform rubber grinding, voltage collection, and insulation processing.
在一实施例中,检测装置4包括检测机架41和尺寸测量组件,检测机架41固定设置在支撑架100上,尺寸测量组件固定设置在检测机架41上,尺寸测量组件用于测量电池单体的长度和高度以获得极柱的中心及高度位置,尺寸测量组件与磨胶装置2、电压测量装置3以及绝缘处理装置5均通讯连接。例如,尺寸测量组件包括第一激光测距传感器42和第二激光测量传感器43,分别对应测量电池单体的长度和高度尺寸。然后通过计算即可获得电池单体的极柱的中心及高度位置。通过上述设置,能够快速获得电池单体的极柱位置,而且测量准确、便捷。In one embodiment, the detection device 4 includes a detection frame 41 and a dimension measuring component. The detection frame 41 is fixedly arranged on the support frame 100. The dimension measuring component is fixedly arranged on the detection frame 41. The dimension measuring component is used to measure the length and height of the battery cell to obtain the center and height position of the pole. The dimension measuring component is communicatively connected with the rubber grinding device 2, the voltage measuring device 3 and the insulation processing device 5. For example, the dimension measuring component includes a first laser ranging sensor 42 and a second laser measuring sensor 43, which respectively measure the length and height dimensions of the battery cell. Then, the center and height position of the pole of the battery cell can be obtained by calculation. Through the above-mentioned setting, the pole position of the battery cell can be quickly obtained, and the measurement is accurate and convenient.
在一实施例中,支撑架100上设置有与工作台110传动连接的驱动件120, 驱动件120能够驱动工作台110单次转动一个工位对应的角度。例如,驱动件120在本申请中为凸轮分割器,凸轮分割器驱动工作台110带动工作台110按照设定的角度进行旋转,每次旋转一个工位,各个工位对应的工作同步完成,然后再旋转至下一个工位。通过采用环形布置方式,能够实现循环作业,而且通过驱动件120精准控制工作台110每次转动的角度,从而保证对应的工位的工作能够有效完成。In one embodiment, the support frame 100 is provided with a driving member 120 which is transmission-connected to the workbench 110. The driving member 120 can drive the workbench 110 to rotate a corresponding angle of a workstation at a time. For example, the driving member 120 in this application is a cam divider, which drives the workbench 110 to rotate according to a set angle, and rotates one workstation at a time, and the work corresponding to each workstation is completed synchronously, and then rotates to the next workstation. By adopting a ring arrangement, cyclic operation can be achieved, and the driving member 120 can accurately control the angle of each rotation of the workbench 110, thereby ensuring that the work of the corresponding workstation can be effectively completed.
例如,在本实施例中,工作台110上的工位布置有八个,其中六个工位对应尺寸检测、磨胶、电压测量、绝缘处理、合格单体抓取和不合格单体抓取,剩余的两个为上料工位。在其他实施例中,可以根据实际的需要配置工位的数量和对应的功能,在此不做过多限制。For example, in this embodiment, there are eight workstations arranged on the workbench 110, six of which correspond to size detection, rubber grinding, voltage measurement, insulation treatment, qualified monomer grabbing and unqualified monomer grabbing, and the remaining two are loading stations. In other embodiments, the number of workstations and corresponding functions can be configured according to actual needs, and no excessive restrictions are made here.
在一实施例中,电池单体夹具1包括设置在工作台110上的第一夹紧组件11和第二夹紧组件12,第一夹紧组件11能够对电池单体沿长度方向夹紧,第二夹紧组件12能够对电池单体沿宽度方向夹紧。例如,第一夹紧组件11包括沿长度方向间隔设置的第一夹板112和第二夹板113,第一夹板112固定设置在工作台110的固定板13上,第二夹板113滑动设置在固定板13上,在工作台110上设置有第一夹紧气缸111,第一夹紧气缸111的活塞杆与第二夹板113连接,通过控制第一夹紧气缸111的活塞杆伸缩,即可在长度方向上夹紧或者松开电池单体。第二夹紧组件12包括沿宽度方向间隔设置的第三夹板和第四夹板122,第三夹板固定设置在固定板13上,第四夹板122滑动设置在固定板13上,在工作台110上设置有第二夹紧气缸121,第二夹紧气缸121的活塞杆与第四夹板122连接,通过控制第二夹紧气缸121的活塞杆伸缩,即可在宽度方向上夹紧或者松开电池单体。在进行电池单体夹紧的过程中,首先宽度方向的第二夹紧气缸121动作,然后长度方向的第一夹紧气缸111动作,确保不同尺寸的电池单体夹紧后位于居中的位置。在固定板13的中心及高度位置处设置有接近传感器,通过接近传感器检测电池单体是否放置到位。通过上述方式,能够实现电池单体的稳定装夹,在后续进行检测的过程中,保证电池单体相对工作台110的位置固定不变。In one embodiment, the battery cell clamp 1 includes a first clamping assembly 11 and a second clamping assembly 12 disposed on a workbench 110. The first clamping assembly 11 can clamp the battery cell in the length direction, and the second clamping assembly 12 can clamp the battery cell in the width direction. For example, the first clamping assembly 11 includes a first clamping plate 112 and a second clamping plate 113 spaced apart in the length direction. The first clamping plate 112 is fixedly disposed on a fixed plate 13 of the workbench 110, and the second clamping plate 113 is slidably disposed on the fixed plate 13. A first clamping cylinder 111 is disposed on the workbench 110, and a piston rod of the first clamping cylinder 111 is connected to the second clamping plate 113. By controlling the extension and retraction of the piston rod of the first clamping cylinder 111, the battery cell can be clamped or released in the length direction. The second clamping assembly 12 includes a third clamping plate and a fourth clamping plate 122 arranged at intervals along the width direction. The third clamping plate is fixedly arranged on the fixed plate 13, and the fourth clamping plate 122 is slidably arranged on the fixed plate 13. A second clamping cylinder 121 is arranged on the workbench 110, and the piston rod of the second clamping cylinder 121 is connected to the fourth clamping plate 122. By controlling the extension and retraction of the piston rod of the second clamping cylinder 121, the battery cell can be clamped or loosened in the width direction. In the process of clamping the battery cell, the second clamping cylinder 121 in the width direction is first actuated, and then the first clamping cylinder 111 in the length direction is actuated to ensure that the battery cells of different sizes are located in the center after clamping. A proximity sensor is arranged at the center and height position of the fixed plate 13, and the proximity sensor is used to detect whether the battery cell is placed in place. In the above manner, the stable clamping of the battery cell can be achieved, and in the subsequent detection process, the position of the battery cell relative to the workbench 110 is guaranteed to be fixed.
在一实施例中,为了提升装夹的效率,可以将第一夹板112和第二夹板113均滑动设置在固定板13上,在固定板13上转动设置齿轮,在第二夹板113和第一夹板112上均固定设置有一条与齿轮啮合的齿条,在第一夹紧气缸111驱动第二夹板113运动的过程中,齿条带动齿轮,齿轮带动另一个齿条,从而使得第一夹板112和第二夹板113相互靠近,快速对电池单体进行装夹。同样地, 第二夹紧组件12也可以采用齿轮齿条结构,在此不做过多赘述。In one embodiment, in order to improve the efficiency of clamping, the first clamping plate 112 and the second clamping plate 113 can be slidably set on the fixed plate 13, and a gear is rotatably set on the fixed plate 13. A rack meshing with the gear is fixedly set on the second clamping plate 113 and the first clamping plate 112. When the first clamping cylinder 111 drives the second clamping plate 113 to move, the rack drives the gear, and the gear drives another rack, so that the first clamping plate 112 and the second clamping plate 113 are close to each other, and the battery cell is clamped quickly. Similarly, The second clamping assembly 12 may also adopt a gear rack structure, which will not be described in detail here.
在一实施例中,磨胶装置2包括磨胶支架21、第一升降组件22、第一横向调节组件23和打磨组件24,磨胶支架21固定设置在支撑架100上,第一升降组件22设置在磨胶支架21上,第一横向调节组件23与第一升降组件22传动连接,打磨组件24传动设置在第一横向调节组件23上,打磨组件24用于对极柱进行打磨。例如,磨胶支架21呈L形,第一升降组件22包括第一伺服电机221和第一丝杠222,第一伺服电机221固定设置在磨胶支架21的水平端上,第一丝杠222沿竖直方向布置,且第一丝杠222的一端与第一伺服电机221的输出轴传动连接,第一丝杠222与第一安装板231传动连接,第一伺服电机221能够通过第一丝杠222带动第一安装板231进行升降。第一横向调节组件23包括第二伺服电机232和第二丝杠233,第二伺服电机232和第二丝杠233沿横向布置,第二伺服电机232固定设置在第一安装板231上,第二丝杠233转动设置在第一安装板231上,且第二丝杠233与第二伺服电机232传动连接,第二丝杠233包括旋向相反的第一段和第二段,打磨组件24包括第一打磨机241和第二打磨机242,第一打磨机241与第二丝杠233的第一段传动连接,第二打磨机242与第二丝杠233的第二段传动连接。通过控制第二伺服电机232的转动方向,即可控制第一打磨机241和第二打磨机242之间相互靠近或者相互远离,通过调节第一打磨机241和第二打磨机242之间的间距,可以满足不同尺寸的电池单体的极柱打磨除胶作业,保证打磨效率的同时,能够保证下一工位电压测量装置3测量电压的可靠性。In one embodiment, the rubber grinding device 2 includes a rubber grinding bracket 21, a first lifting assembly 22, a first lateral adjustment assembly 23 and a grinding assembly 24. The rubber grinding bracket 21 is fixedly arranged on the support frame 100, the first lifting assembly 22 is arranged on the rubber grinding bracket 21, the first lateral adjustment assembly 23 is transmission-connected with the first lifting assembly 22, the grinding assembly 24 is transmission-connected on the first lateral adjustment assembly 23, and the grinding assembly 24 is used to grind the pole. For example, the rubber grinding bracket 21 is L-shaped, the first lifting assembly 22 includes a first servo motor 221 and a first lead screw 222, the first servo motor 221 is fixedly arranged on the horizontal end of the rubber grinding bracket 21, the first lead screw 222 is arranged in the vertical direction, and one end of the first lead screw 222 is transmission-connected with the output shaft of the first servo motor 221, the first lead screw 222 is transmission-connected with the first mounting plate 231, and the first servo motor 221 can drive the first mounting plate 231 to be lifted and lowered through the first lead screw 222. The first lateral adjustment component 23 includes a second servo motor 232 and a second lead screw 233, which are arranged in the lateral direction. The second servo motor 232 is fixedly arranged on the first mounting plate 231, and the second lead screw 233 is rotatably arranged on the first mounting plate 231, and the second lead screw 233 is transmission-connected with the second servo motor 232. The second lead screw 233 includes a first section and a second section with opposite rotation directions. The grinding component 24 includes a first grinder 241 and a second grinder 242. The first grinder 241 is transmission-connected with the first section of the second lead screw 233, and the second grinder 242 is transmission-connected with the second section of the second lead screw 233. By controlling the rotation direction of the second servo motor 232, the first grinder 241 and the second grinder 242 can be controlled to move closer to or farther away from each other. By adjusting the distance between the first grinder 241 and the second grinder 242, the pole grinding and glue removal operations of battery cells of different sizes can be met. While ensuring the grinding efficiency, the reliability of the voltage measurement by the voltage measuring device 3 at the next workstation can be guaranteed.
在一实施例中,为了保证第一安装板231进行升降运动的平稳性,在第一安装板231的上端面固定设置有第一导向轴25,第一导向轴25沿竖直方向布置,且第一导向轴25穿设在磨胶支架21的水平端中,在第一安装板231升降运动的过程中,起到导向的作用。In one embodiment, in order to ensure the stability of the lifting and lowering movement of the first mounting plate 231, a first guide shaft 25 is fixedly provided on the upper end surface of the first mounting plate 231. The first guide shaft 25 is arranged in the vertical direction, and the first guide shaft 25 is passed through the horizontal end of the grinding rubber bracket 21, playing a guiding role during the lifting and lowering movement of the first mounting plate 231.
在一实施例中,电压测量装置3包括测量支架31、第二升降组件32、第二横向调节组件33和两块测量板34,测量支架31固定设置在支撑架100上,第二升降组件32设置在测量支架31上,第二横向调节组件33与第二升降组件32传动连接,两块测量板34传动设置在第二横向调节组件33上,第二横向调节组件33能够调节两块测量板34之间的间距,使得测量板34能够与极柱对接。例如,测量支架31呈L形,第二升降组件32包括测电压气缸321,测电压气缸321固定设置在测量支架31的水平端上,气缸活塞杆322沿竖直方向布置,气缸活塞杆322与第二安装板331连接,测电压气缸321能够通过气缸活塞杆322 伸缩带动第二安装板331进行升降。第二横向调节组件33包括第三伺服电机332和第三丝杠333,第三伺服电机332和第三丝杠333沿横向布置,第三伺服电机332固定设置在第二安装板331上,第三丝杠333转动设置在第二安装板331上,且第三丝杠333与第三伺服电机332传动连接,第三丝杠333包括旋向相反的第一段和第二段,其中一块测量板34与第三丝杠333的第一段传动连接,另一块测量板34与第三丝杠333的第二段传动连接。通过控制第三伺服电机332的转动方向,即可控制两块测量板34之间相互靠近或者相互远离,通过调节两块测量板34之间的间距,可以满足不同尺寸的电池单体的电压测量,保证测量效率。In one embodiment, the voltage measuring device 3 includes a measuring bracket 31, a second lifting assembly 32, a second lateral adjustment assembly 33 and two measuring plates 34. The measuring bracket 31 is fixedly arranged on the support frame 100, the second lifting assembly 32 is arranged on the measuring bracket 31, the second lateral adjustment assembly 33 is transmission-connected with the second lifting assembly 32, and the two measuring plates 34 are transmission-connected on the second lateral adjustment assembly 33. The second lateral adjustment assembly 33 can adjust the distance between the two measuring plates 34 so that the measuring plates 34 can dock with the pole. For example, the measuring bracket 31 is L-shaped, and the second lifting assembly 32 includes a voltage measuring cylinder 321. The voltage measuring cylinder 321 is fixedly arranged on the horizontal end of the measuring bracket 31, and the cylinder piston rod 322 is arranged in the vertical direction. The cylinder piston rod 322 is connected to the second mounting plate 331, and the voltage measuring cylinder 321 can be adjusted by the cylinder piston rod 322. The telescopic movement drives the second mounting plate 331 to move up and down. The second transverse adjustment assembly 33 includes a third servo motor 332 and a third lead screw 333, which are arranged transversely. The third servo motor 332 is fixedly arranged on the second mounting plate 331, and the third lead screw 333 is rotatably arranged on the second mounting plate 331. The third lead screw 333 is transmission-connected with the third servo motor 332. The third lead screw 333 includes a first section and a second section with opposite rotation directions. One of the measuring plates 34 is transmission-connected with the first section of the third lead screw 333, and the other measuring plate 34 is transmission-connected with the second section of the third lead screw 333. By controlling the rotation direction of the third servo motor 332, the two measuring plates 34 can be controlled to move closer to or farther from each other. By adjusting the spacing between the two measuring plates 34, the voltage measurement of battery cells of different sizes can be met, thereby ensuring the measurement efficiency.
在一实施例中,在测电压气缸321带动第二安装板331向下运动,使得测量板34与极柱抵接时,为了保证稳定接触,从而保证电压采集顺利进行,在测量板34上设置有测量头342,测量头342与测量板34之间安装有压缩弹簧341,在测量头342与接触抵接时,压缩弹簧341变形,在压缩弹簧341的弹性回复力的作用下,保证测量头342与极柱稳定接触。In one embodiment, when the voltage measuring cylinder 321 drives the second mounting plate 331 to move downward so that the measuring plate 34 abuts against the pole, in order to ensure stable contact and thus ensure smooth voltage collection, a measuring head 342 is provided on the measuring plate 34, and a compression spring 341 is installed between the measuring head 342 and the measuring plate 34. When the measuring head 342 abuts against the pole, the compression spring 341 is deformed, and under the action of the elastic restoring force of the compression spring 341, the measuring head 342 is ensured to be in stable contact with the pole.
在一实施例中,为了保证第二安装板331进行升降运动的平稳性,在第二安装板331的上端面固定设置有第二导向轴35,第二导向轴35沿竖直方向布置,且第二导向轴35穿设在测量支架31的水平端中,在第二安装板331升降运动的过程中,起到导向的作用。In one embodiment, in order to ensure the stability of the lifting and lowering movement of the second mounting plate 331, a second guide shaft 35 is fixedly provided on the upper end surface of the second mounting plate 331, the second guide shaft 35 is arranged in the vertical direction, and the second guide shaft 35 is passed through the horizontal end of the measuring bracket 31, and plays a guiding role during the lifting and lowering movement of the second mounting plate 331.
在一实施例中,绝缘处理装置5包括处理支架51、胶带裁剪组件52和贴胶组件53,处理支架51设置在支撑架100上,胶带裁剪组件52和贴胶组件53均设置在支撑架100上,胶带裁剪组件52用于将绝缘胶带裁断,贴胶组件53用于将裁剪后的绝缘胶带粘贴到电池单体中的其中一个极柱上。例如,处理支架51呈L形,胶带裁剪组件52包括安装架522和裁剪板523,胶带卷521设置在安装架522上,安装架522固定在处理支架51上,在安装架522的前端固定设置裁剪板523,胶带卷521上的绝缘胶带通过安装架522上的导轮后,粘在裁剪板523上。贴胶组件53包括沿水平方向设置在处理支架51上第一气缸533和沿竖直方向布置且滑动设置在处理支架51的水平端的第二气缸531,第一气缸533的活塞杆与第二气缸531连接,第二气缸531的活塞杆上设置有真空吸盘532,第一气缸533和第二气缸531均为双行程气缸。在进行贴胶的过程中,首先,第二气缸531吸取绝缘胶带,然后第一气缸533的活塞杆缩回第一行程至裁剪板523处,然后第二气缸531的活塞杆下移第一行程,在裁剪板523上裁断绝缘胶带,剩余的绝缘胶带粘在裁剪板523上。然后第一气缸533的活塞杆 缩回至第二行程,使得第二气缸531位于极柱的正上方,然后第二气缸531的活塞杆下移第二行程,将绝缘胶带粘在极柱上,完成电池单体的极柱贴绝缘胶带作业,确保后续给料的安全性。绝缘胶带的宽度按照极柱最宽尺寸设置为35mm,通过在电池单体的极柱一端粘贴绝缘胶纸,确保电池单体的正、负极不会短接,在第一输送线200上不会出现短接打火现象,保证给料安全;适宜于不同尺寸电池单体绝缘。In one embodiment, the insulation processing device 5 includes a processing bracket 51, a tape cutting assembly 52 and a glue sticking assembly 53. The processing bracket 51 is arranged on the support frame 100. The tape cutting assembly 52 and the glue sticking assembly 53 are both arranged on the support frame 100. The tape cutting assembly 52 is used to cut the insulating tape, and the glue sticking assembly 53 is used to stick the cut insulating tape to one of the poles in the battery cell. For example, the processing bracket 51 is L-shaped, the tape cutting assembly 52 includes a mounting frame 522 and a cutting plate 523, the tape roll 521 is arranged on the mounting frame 522, the mounting frame 522 is fixed on the processing bracket 51, and the cutting plate 523 is fixed at the front end of the mounting frame 522. After the insulating tape on the tape roll 521 passes through the guide wheel on the mounting frame 522, it is adhered to the cutting plate 523. The glue sticking assembly 53 includes a first cylinder 533 which is horizontally arranged on the processing bracket 51 and a second cylinder 531 which is vertically arranged and slidably arranged on the horizontal end of the processing bracket 51. The piston rod of the first cylinder 533 is connected to the second cylinder 531. A vacuum suction cup 532 is arranged on the piston rod of the second cylinder 531. Both the first cylinder 533 and the second cylinder 531 are double-stroke cylinders. During the glue sticking process, first, the second cylinder 531 absorbs the insulating tape, then the piston rod of the first cylinder 533 retracts the first stroke to the cutting board 523, then the piston rod of the second cylinder 531 moves down the first stroke to cut the insulating tape on the cutting board 523, and the remaining insulating tape is adhered to the cutting board 523. Then the piston rod of the first cylinder 533 Retract to the second stroke, so that the second cylinder 531 is located directly above the pole, and then the piston rod of the second cylinder 531 moves down the second stroke, sticking the insulating tape on the pole, completing the operation of sticking the insulating tape on the pole of the battery cell, and ensuring the safety of subsequent feeding. The width of the insulating tape is set to 35mm according to the widest dimension of the pole. By sticking the insulating tape on one end of the pole of the battery cell, it is ensured that the positive and negative electrodes of the battery cell will not be short-circuited, and short-circuit ignition will not occur on the first conveyor line 200, ensuring the safety of feeding; it is suitable for the insulation of battery cells of different sizes.
在一实施例中,为了提升绝缘胶带粘贴的准确性,处理支架51滑动设置在支撑架100的调整座541上,在调整座541上设置有步进电机54,步进电机54通过第四丝杠与处理支架51传动连接,通过控制步进电机54能够控制处理支架51进行移动,从而调节处理支架51与电池单体的极柱之间的位置。进一步提升了贴胶的准确性,能够适应不同尺寸的电池单体。在其他实施例中步进电机54也可以采用普通电机或者伺服电机,在此不做过多限制。In one embodiment, in order to improve the accuracy of the insulating tape pasting, the processing bracket 51 is slidably set on the adjustment seat 541 of the support frame 100, and a stepper motor 54 is set on the adjustment seat 541. The stepper motor 54 is connected to the processing bracket 51 through a fourth screw. The processing bracket 51 can be controlled to move by controlling the stepper motor 54, so as to adjust the position between the processing bracket 51 and the pole of the battery cell. The accuracy of the glue pasting is further improved, and it can adapt to battery cells of different sizes. In other embodiments, the stepper motor 54 can also use an ordinary motor or a servo motor, and no excessive restrictions are made here.
在一实施例中,合格单体抓取装置6包括抓取支架61、升降驱动组件62、横向驱动组件63和夹爪64,抓取支架61固定设置在支撑架100上,升降驱动组件62设置在抓取支架61上,横向驱动组件63与升降驱动组件62传动连接,夹爪64设置在横向驱动组件63上,且夹爪64与横向驱动组件63传动连接,夹爪64用于抓取电池单体。例如,升降驱动组件62包括纵向伺服电机621和纵向丝杠622,纵向伺服电机621固定设置在抓取支架61上,纵向丝杠622转动设置在抓取支架61上,且与纵向伺服电机621的输出轴连接。横向驱动组件63包括第三安装板631、横向伺服电机632和横向丝杠633,第三安装板631与纵向丝杠622传动连接,横向伺服电机632固定设置在第三安装板631上,横向丝杠633转动设置在第三安装板631上,且横向丝杠633的一端与横向伺服电机632的输出轴连接。在横向丝杠633上传动设置有夹爪64。夹爪64包括夹持座641、夹持气缸642和夹紧板643,夹持座641传动设置在横向丝杠633上,夹持气缸642固定设置在夹持座641,夹紧板643固定设置在夹持气缸642的活塞杆上。通过控制横向伺服电机632和纵向伺服电机621驱动夹爪64到夹持的位置,然后夹持气缸642动作通过夹紧板643将电池单体夹持,然后通过控制横向伺服电机632和纵向伺服电机621,将电池单体转移至第一输送线200,夹持气缸642松开释放电池单体,使得电池单体移栽到第一输送线200上。通过上述方式,能够将电压合格的电池单体自动转移到第一输送线200上进行后续破碎作业,降低了工人的劳动强度,提升了工作效率。为了保证横向驱动组件63移动的平稳性,在第三安装板631背离夹爪64的一侧与抓取支架61之间设 置有滑轨滑块结构,为了保证夹爪64移动的平稳性,在夹持座641与第三安装板631之间同样设置有滑轨滑块结构。In one embodiment, the qualified monomer grabbing device 6 includes a grabbing bracket 61, a lifting drive assembly 62, a transverse drive assembly 63 and a clamp 64. The grabbing bracket 61 is fixedly arranged on the support frame 100, the lifting drive assembly 62 is arranged on the grabbing bracket 61, the transverse drive assembly 63 is transmission-connected with the lifting drive assembly 62, the clamp 64 is arranged on the transverse drive assembly 63, and the clamp 64 is transmission-connected with the transverse drive assembly 63, and the clamp 64 is used to grab the battery monomer. For example, the lifting drive assembly 62 includes a longitudinal servo motor 621 and a longitudinal lead screw 622, the longitudinal servo motor 621 is fixedly arranged on the grabbing bracket 61, and the longitudinal lead screw 622 is rotationally arranged on the grabbing bracket 61 and is connected to the output shaft of the longitudinal servo motor 621. The transverse drive assembly 63 includes a third mounting plate 631, a transverse servo motor 632 and a transverse lead screw 633. The third mounting plate 631 is transmission-connected with the longitudinal lead screw 622. The transverse servo motor 632 is fixedly mounted on the third mounting plate 631. The transverse lead screw 633 is rotationally mounted on the third mounting plate 631, and one end of the transverse lead screw 633 is connected to the output shaft of the transverse servo motor 632. A clamping jaw 64 is transmission-mounted on the transverse lead screw 633. The clamping jaw 64 includes a clamping seat 641, a clamping cylinder 642 and a clamping plate 643. The clamping seat 641 is transmission-mounted on the transverse lead screw 633. The clamping cylinder 642 is fixedly mounted on the clamping seat 641. The clamping plate 643 is fixedly mounted on the piston rod of the clamping cylinder 642. By controlling the transverse servo motor 632 and the longitudinal servo motor 621, the clamping claw 64 is driven to the clamping position, and then the clamping cylinder 642 is actuated to clamp the battery cell through the clamping plate 643. Then, by controlling the transverse servo motor 632 and the longitudinal servo motor 621, the battery cell is transferred to the first conveyor line 200, and the clamping cylinder 642 releases the battery cell, so that the battery cell is transplanted to the first conveyor line 200. In the above manner, battery cells with qualified voltage can be automatically transferred to the first conveyor line 200 for subsequent crushing operations, which reduces the labor intensity of workers and improves work efficiency. In order to ensure the smooth movement of the transverse drive assembly 63, a clamping member is provided between the side of the third mounting plate 631 away from the clamping claw 64 and the grabbing bracket 61. A slide rail and slider structure is provided. In order to ensure the smooth movement of the clamping claw 64 , a slide rail and slider structure is also provided between the clamping seat 641 and the third mounting plate 631 .
在一实施例中,不合格单体抓取装置7的结构与合格单体抓取装置6的结构相同,在此不做过多赘述。通过设置不合格单体抓取装置7,能够将电压不合格的电池单体转移到第二输送线300上,再次进行放电。In one embodiment, the structure of the unqualified cell grabbing device 7 is the same as that of the qualified cell grabbing device 6, which will not be described in detail. By providing the unqualified cell grabbing device 7, the battery cells with unqualified voltage can be transferred to the second conveying line 300 for discharge again.
在一实施例中,废旧电池给料系统还包括电池托盘升降装置400,电池托盘升降装置400位于支撑架100的一侧,用于承载待分拣的电池单体。例如,电池托盘升降装置400采用常用的液压剪叉式升降机构,叉车将存放放完电的电池单体的电池托盘摆放到电池托盘升降装置400上,然后移动到支撑架100附近,工人控制电池托盘升降装置400的高度和位置,便于人工抓取电池单体到电池单体夹具1上。In one embodiment, the waste battery feeding system further includes a battery tray lifting device 400, which is located on one side of the support frame 100 and is used to carry the battery cells to be sorted. For example, the battery tray lifting device 400 adopts a commonly used hydraulic scissor-type lifting mechanism, and a forklift places the battery tray storing the discharged battery cells on the battery tray lifting device 400, and then moves it to the vicinity of the support frame 100, and the worker controls the height and position of the battery tray lifting device 400 to facilitate manual grabbing of the battery cells to the battery cell fixture 1.
本废旧电池给料系统的工作过程如下:The working process of this waste battery feeding system is as follows:
工人将电池托盘升降装置400上的电池单体上料至空的上料工位,电池单体夹具1夹紧电池单体,然后工作台110依次旋转一个工位,电池单体到达检测装置4处进行尺寸测量,到达磨胶装置2处对极柱进行磨胶处理,然后到达电压测量装置3进行电压测量,在绝缘处理装置5处对极柱进行绝缘处理,最后合格单体抓取装置6将电压合格的电池单体转到第一输送线200,输送至铝壳线破碎机进行破碎处理,再经过后续的分选工艺,分选出电池粉、隔膜纸、铝壳等材料,不合格的电池单体继续运动到一下工位由不合格单体抓取装置7转移至第二输送线300。在此过程中,随着工作台110的转动,可以持续地进行检测和分拣,工作人员可以持续地进行上料。The worker loads the battery cells on the battery tray lifting device 400 to the empty loading station, the battery cell clamp 1 clamps the battery cell, and then the workbench 110 rotates one station in turn. The battery cell arrives at the detection device 4 for size measurement, arrives at the rubber grinding device 2 for rubber grinding of the pole, and then arrives at the voltage measurement device 3 for voltage measurement. The pole is insulated at the insulation treatment device 5. Finally, the qualified cell grabbing device 6 transfers the battery cells with qualified voltage to the first conveyor line 200, and transports them to the aluminum shell line crusher for crushing. After the subsequent sorting process, the battery powder, diaphragm paper, aluminum shell and other materials are sorted out. The unqualified battery cells continue to move to the next station and are transferred to the second conveyor line 300 by the unqualified cell grabbing device 7. In this process, as the workbench 110 rotates, detection and sorting can be carried out continuously, and the staff can continuously load materials.
电池单体重量平均按照2KG计算,给料频次设置为每小时800次,每小时给料生产效率可达到1.6吨,一般人工给料工艺产能仅1吨,给料产能提升了60%;给料过程不需要人工进行极柱绝缘和测电压,可减少给料方式人力成本。The average weight of a battery cell is calculated as 2KG, and the feeding frequency is set to 800 times per hour. The feeding production efficiency can reach 1.6 tons per hour. The general manual feeding process has a production capacity of only 1 ton, and the feeding capacity has been increased by 60%. The feeding process does not require manual pole insulation and voltage measurement, which can reduce the labor cost of the feeding method.
本废旧电池给料系统在锂电池单体拆解回收领域可实现废旧电池自动化给料作业,可适用于各种规格尺寸电池单体有序、自动、连续给料,操作使用方便、作业劳动强度低、减少产线给料人工成本;针对于退役电池单体放电后极柱有残胶,部分电池放电不充分或电压回弹等状况,不需要人工进行处理,设备可实现自动处理,保证了铝壳电池产线给料的安全性;适宜于在锂电池回收利用及生产制造领域推广应用。This waste battery feeding system can realize the automatic feeding operation of waste batteries in the field of lithium battery monomer disassembly and recycling. It can be applied to the orderly, automatic and continuous feeding of battery monomers of various specifications and sizes. It is easy to operate and use, with low labor intensity, and reduces the labor cost of production line feeding. For retired battery monomers with residual glue on the pole after discharge, some batteries are not fully discharged or the voltage rebounds, etc., there is no need for manual processing. The equipment can realize automatic processing, ensuring the safety of aluminum shell battery production line feeding. It is suitable for promotion and application in the field of lithium battery recycling and production manufacturing.
本申请实施例所提供的一种全产业链用废旧电池给料系统,在支撑架上转动设置有工作台,工作台上具有多个工位,在每个工位上均设置有一个电池单 体夹具,沿工作台的周向在支撑架上依次设置有磨胶装置、电压测量装置、绝缘处理装置、合格单体抓取装置和不合格单体抓取装置,在合格单体抓取装置的一侧设置有第一输送线,在不合格单体抓取装置的一侧设置有第二输送线。在进行供料时,首先由人工将电池单体转移到电池单体夹具上,然后启动工作台转动,工作台会带动夹设有电池单体的电池单体夹具依次在磨胶装置、电压测量装置和绝缘处理装置处进行磨胶、电压检测和极柱绝缘处理,最后如果电池单体的电压检验合格,电池单体通过合格单体抓取装置转移到第一输送线上进行破碎,如果电池单体的电压检验不合格,则工作台继续转动一个工位至不合格单体抓取装置处,不合格单体抓取装置将不合格单体转移至第二运输线进行再次放电。在此过程中,随着工作台的转动,可以持续地进行检测和分拣,工作人员可以持续地进行上料。通过上述方式,实现了电池单体给料的自动化作业,降低人员的劳动强度,提升了给料效率。The embodiment of the present application provides a waste battery feeding system for the entire industrial chain, wherein a workbench is rotatably arranged on a support frame, and the workbench has multiple workstations, and a battery cell is arranged on each workstation. The battery clamp is provided with a rubber grinding device, a voltage measuring device, an insulation treatment device, a qualified monomer grabbing device and an unqualified monomer grabbing device in sequence on the support frame along the circumference of the workbench. A first conveyor line is provided on one side of the qualified monomer grabbing device, and a second conveyor line is provided on one side of the unqualified monomer grabbing device. When feeding, the battery monomer is first transferred to the battery monomer clamp manually, and then the workbench is started to rotate. The workbench will drive the battery monomer clamp with the battery monomer to grind the rubber, detect the voltage and perform pole insulation treatment at the rubber grinding device, voltage measuring device and insulation treatment device in sequence. Finally, if the voltage test of the battery monomer is qualified, the battery monomer is transferred to the first conveyor line for crushing through the qualified monomer grabbing device. If the voltage test of the battery monomer is unqualified, the workbench continues to rotate one station to the unqualified monomer grabbing device, and the unqualified monomer grabbing device transfers the unqualified monomer to the second conveyor line for re-discharging. In this process, as the workbench rotates, detection and sorting can be carried out continuously, and the staff can continuously load the materials. Through the above method, the automated operation of battery cell feeding is realized, the labor intensity of personnel is reduced and the feeding efficiency is improved.
本申请的上述实施例仅仅是为了清楚说明本申请所作的举例,而并非是对本申请的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。 The above embodiments of the present application are merely examples for clearly illustrating the present application, and are not intended to limit the implementation methods of the present application. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods exhaustively here.
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| PCT/CN2023/120110 WO2025059924A1 (en) | 2023-09-20 | 2023-09-20 | Waste battery feeding system for whole industry chain |
| CN202380011234.3A CN117480668B (en) | 2023-09-20 | 2023-09-20 | Waste battery feeding system for the entire industry chain |
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| CN109786883A (en) * | 2019-03-14 | 2019-05-21 | 宁夏大学 | Safe dismantling and recycling method, dismantling and recycling system and automatic operation method of lead-acid battery |
| CN109904547A (en) * | 2017-12-11 | 2019-06-18 | 中国科学院过程工程研究所 | A kind of waste cylindrical lithium battery pretreatment device and pretreatment method |
| CN213673455U (en) * | 2020-09-23 | 2021-07-13 | 湖南邦普循环科技有限公司 | Power battery monomer post sticky tape batch processing equipment before discharging |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP5270454B2 (en) * | 2009-05-29 | 2013-08-21 | プライムアースEvエナジー株式会社 | Secondary battery sorting method |
| CN211045658U (en) * | 2019-11-21 | 2020-07-17 | 湖北金进自动化科技有限公司 | Battery cell disassembling assembly line |
| CN112573168A (en) * | 2020-07-17 | 2021-03-30 | 陆越自动化科技(上海)有限公司 | Battery pack processing and recycling production line |
| CN115149132A (en) * | 2022-06-17 | 2022-10-04 | 广东邦普循环科技有限公司 | New energy vehicle, CTP power battery pack and its stepwise dismantling method |
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| JPH08318223A (en) * | 1995-05-26 | 1996-12-03 | Ricoh Co Ltd | Battery sorter |
| CN104752786A (en) * | 2015-04-03 | 2015-07-01 | 阳煤集团山西吉天利科技有限公司 | Waste lead-acid battery high-efficiency sorting recycling process |
| CN109904547A (en) * | 2017-12-11 | 2019-06-18 | 中国科学院过程工程研究所 | A kind of waste cylindrical lithium battery pretreatment device and pretreatment method |
| CN109786883A (en) * | 2019-03-14 | 2019-05-21 | 宁夏大学 | Safe dismantling and recycling method, dismantling and recycling system and automatic operation method of lead-acid battery |
| CN213673455U (en) * | 2020-09-23 | 2021-07-13 | 湖南邦普循环科技有限公司 | Power battery monomer post sticky tape batch processing equipment before discharging |
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