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WO2025054793A1 - Oil removal apparatus and flushing method therefor - Google Patents

Oil removal apparatus and flushing method therefor Download PDF

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Publication number
WO2025054793A1
WO2025054793A1 PCT/CN2023/118118 CN2023118118W WO2025054793A1 WO 2025054793 A1 WO2025054793 A1 WO 2025054793A1 CN 2023118118 W CN2023118118 W CN 2023118118W WO 2025054793 A1 WO2025054793 A1 WO 2025054793A1
Authority
WO
WIPO (PCT)
Prior art keywords
water
tank body
pipe
primary
water production
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2023/118118
Other languages
French (fr)
Chinese (zh)
Inventor
陆桃军
阮丁山
肖海水
唐玖平
李长东
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Brunp Recycling Technology Co Ltd
Guangdong Brunp Recycling Technology Co Ltd
Yichang Brunp Recycling Technology Co Ltd
Original Assignee
Hunan Brunp Recycling Technology Co Ltd
Guangdong Brunp Recycling Technology Co Ltd
Yichang Brunp Recycling Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunan Brunp Recycling Technology Co Ltd, Guangdong Brunp Recycling Technology Co Ltd, Yichang Brunp Recycling Technology Co Ltd filed Critical Hunan Brunp Recycling Technology Co Ltd
Priority to CN202380010660.5A priority Critical patent/CN117440935A/en
Priority to PCT/CN2023/118118 priority patent/WO2025054793A1/en
Publication of WO2025054793A1 publication Critical patent/WO2025054793A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D15/00Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D24/00Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof
    • B01D24/02Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof with the filter bed stationary during the filtration
    • B01D24/10Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof with the filter bed stationary during the filtration the filtering material being held in a closed container
    • B01D24/16Upward filtration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D24/00Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof
    • B01D24/46Regenerating the filtering material in the filter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • B01D29/66Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/20Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/34Regenerating or reactivating
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/40Devices for separating or removing fatty or oily substances or similar floating material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/20Controlling water pollution; Waste water treatment
    • Y02A20/204Keeping clear the surface of open water from oil spills

Definitions

  • Activated carbon filtration devices are often widely used in the field of oil-water separation. After the activated carbon in the commonly used activated carbon device absorbs oil substances in the water, it is easy to harden, resulting in reduced oil removal efficiency.
  • Some activated carbon devices are equipped with a backwashing device, which is used to backwash the activated carbon to increase the service life of the activated carbon device.
  • the activated carbon device is used for oil-water separation, the upper and lower levels of the activated carbon deoiling column are severely differentiated with different operating time. When backwashing, the oil removal effect cannot be met or the activated carbon at the outlet end is not saturated with adsorption and is wasted.
  • a Chinese utility model patent with authorization announcement number CN215828406U discloses a backwashable activated carbon oil removal device, including: an upper chamber unit area, a middle chamber activated carbon area and a lower chamber water collection area; the upper chamber unit area includes a water inlet, a manhole I, an HK tubular membrane unit, and a porous partition I; the middle chamber activated carbon area includes a backwash outlet, a manhole II, an activated carbon layer, a porous partition II, and a discharge port; the lower chamber water collection area includes a partition support tube, a water outlet, and a manhole III.
  • the purpose of the present invention is to provide an oil removal device to solve the problem that the activated carbon column of the activated carbon filter device in the prior art is differentiated into two levels, which cannot meet the oil removal effect or causes waste of activated carbon during backwashing; the present invention also provides a flushing method for the oil removal device.
  • the tank body is provided with a water inlet pipe connected with the lower water distribution area, and a drainage pipe for backwashing is also arranged in parallel on the water inlet pipe;
  • a porous plate is arranged in the middle water collection area of the tank body, and two layers of the porous plates are arranged at intervals along the vertical direction of the tank body.
  • a support column is connected between the two layers of the porous plates.
  • a primary water production pipe connected to the space between the two layers of the porous plates is also arranged on the tank body.
  • the tank body is provided with a secondary water production pipe connected with the upper water collection area, and valves are arranged on the water inlet pipe, the drainage pipe, the primary water production pipe and the secondary water production pipe;
  • the tank body is also provided with manholes corresponding to the primary filling area, the middle water collection area and the upper water collection area.
  • the tank body is provided with discharge ports at the bottom of the primary filling area and the bottom of the secondary filling area.
  • the water caps on the two layers of the porous plates are arranged in opposite directions.
  • the lower water distribution area is arranged with a water distribution plate, and the water distribution plate is used to separate the lower water distribution area from the primary filling area.
  • the water distribution plate is evenly spaced with a plurality of water distribution holes, and the water distribution plate is a dome-shaped curved surface structure, and the top of the water distribution plate is bent toward the direction of the primary filling area.
  • the first filler comprises a quartz sand layer, an activated carbon layer and a ceramsite layer arranged in sequence from bottom to top.
  • the second filler comprises an activated carbon layer and a ceramsite layer arranged in sequence from bottom to top.
  • a wire-wrapped screen tube is also arranged in the upper water collection area, and the wire-wrapped screen tube is connected to the secondary water production pipe.
  • the tank body is provided with sight glasses at the top of the primary filling area and the top of the secondary filling area.
  • the top of the tank body is also provided with an exhaust hole.
  • the present invention also provides a flushing method, which is applied to the oil removal device of any of the above technical solutions, comprising:
  • the valves on the water inlet pipe and the primary water production pipe are opened, and the valves on the drain pipe and the secondary water production pipe are closed.
  • the cleaning liquid enters the tank body through the water inlet pipe and is discharged from the tank body through the primary water production pipe.
  • an oil removal device and a flushing method thereof have the following beneficial effects: a primary filling area, an intermediate water collection area and a secondary filling area are formed in the tank body from bottom to top, the primary filling area and the secondary filling area are separated by the intermediate water collection area, and a primary water production pipe and a secondary water production pipe are provided to produce water from the intermediate water collection area and the upper water collection area respectively, so as to generate water filtered by different filling areas; when flushing is required, water can be supplied from different pipelines such as the primary water production pipe, the secondary water production pipe and the water inlet pipe by controlling valves on different pipelines according to the adsorption effect, and water can be discharged from different pipelines at the same time, and the primary filling area and the secondary filling area can be washed forward or backwashed separately or washed forward or backwashed simultaneously; different flushing methods are selected for the primary filling and the secondary filling, so as to improve the oil removal effect and
  • FIG. 1 is a schematic structural diagram of an oil removal device according to the present invention.
  • a preferred embodiment of an oil removal device of the present invention includes a tank body 1, which is a cylindrical metal structure.
  • the top and bottom of the tank body 1 are both arc-shaped, and the bottom of the tank body 1 is also provided with multiple legs to support the tank body 1.
  • the tank body 1 is provided with a lower water distribution area 2, a primary filling area 3, an intermediate water collection area 4, a secondary filling area 5 and an upper water collection area 6 from bottom to top.
  • the primary filling area 3, the intermediate water collection area 4, the secondary filling area 5 and the upper water collection area 6 are interconnected so that water can flow through them in sequence.
  • the treated water enters the tank body 1 and is distributed.
  • the primary filling area 3 is used to fill the first filler
  • the middle water collection area 4 is used to collect the clean water after adsorption and filtration by the first filler in the primary filling area 3
  • the secondary filling area 5 is used to fill the second filler
  • the upper water collection area 6 is used to collect the clean water after adsorption and filtration by the second filler in the secondary filling area 5.
  • the bottom of the tank body 1 is provided with a water inlet pipe 7, which is connected to the lower water distribution area 2.
  • the water inlet pipe 7 is used to connect to an external storage device for treated water to introduce the treated water into the lower water distribution area 2.
  • a drain pipe 8 is also arranged in parallel on the water inlet pipe 7, which is used to discharge the cleaning liquid during backwashing or backflushing.
  • the water inlet pipe 7 and the drain pipe 8 converge into one pipe at the bottom of the tank body 1, which can reduce the number of openings on the tank body 1, reduce the manufacturing cost of the device and the leakage point.
  • a porous plate 9 is arranged in the middle water collection area 4 in the tank body 1.
  • the porous plate 9 has two layers.
  • the two layers of porous plates 9 are arranged at intervals along the vertical direction of the tank body 1, and a support column 10 is connected between the two layers of porous plates 9.
  • the two layers of porous plates 9 play the role of isolating the primary filling area 3 and the secondary filling area 5, that is, the space between the two layers of porous plates 9 forms the middle water collection area 4.
  • the porous plates 9 can also allow the water flow purified by the primary filling area 3 to enter the secondary filling area 5.
  • a support column 10 is also connected between the two layers of porous plates 9. There are multiple support columns 10 and they are distributed at intervals along the circumference of the tank body 1. The support columns 10 are used to connect and assemble the two layers of porous plates 9.
  • the tank body 1 is also provided with a primary water production pipe 11, which is connected to the space between the two layers of porous plates 9, that is, the primary water production pipe 11 is connected to the middle water collection area 4.
  • the primary water production pipe 11 can also be changed to the forward wash water inlet of the secondary packing area 5 or the backwash water inlet of the primary packing area 3, so as to realize multiple flushing methods.
  • the tank body 1 is also provided with a secondary water production pipe 12, which is connected to the upper water collection area 6 and is used to supply the water flow after being purified by the secondary packing area 5.
  • the secondary water production pipe 12 can also be changed to the backwash water inlet of the secondary packing area 5 or the backwash inlet of the primary packing area 3 and the secondary packing area 5, so as to realize multiple flushing methods.
  • the primary drainage pipe 8 and the secondary drainage pipe 8 are connected to each other through a connecting pipe.
  • a valve 13 is also provided to change the flow direction of the purified water and the cleaning liquid as required.
  • the tank body 1 is provided with discharge ports 15 at the bottom of the primary filler area 3 and the bottom of the secondary filler area 5.
  • the discharge ports 15 are used to discharge the first filler and the second filler that are deactivated or adsorbed to saturation and cannot be regenerated.
  • the discharge ports 15 can be opened respectively, and the first filler and the second filler can be replaced synchronously or alternately, saving activated carbon.
  • the oil removal device forms a primary packing area 3, an intermediate water collection area 4 and a secondary packing area 5 from bottom to top in the tank body 1, and uses the intermediate water collection area 4 to separate the primary packing area 3 from the secondary packing area 5.
  • a primary water production pipe 11 and a secondary water production pipe 12 are arranged to produce water from the intermediate water collection area 4 and the upper water collection area 6 respectively, so as to generate water filtered by different packing areas.
  • water can be selected to be fed from different pipelines such as the primary water production pipe 11, the secondary water production pipe 12 and the water inlet pipe 7 according to the adsorption effect by controlling the valves 13 on different pipelines, and water can be discharged from different pipelines at the same time, and the primary packing area 3 and the secondary packing area 5 can be washed forward or backwashed separately or simultaneously.
  • Different flushing methods are selected for the primary packing and the secondary packing to improve the oil removal effect and reduce the amount of backwash wastewater.
  • the primary packing and the secondary packing can be unloaded and replaced separately through the unloading port 15, that is, part of the activated carbon can be replaced. Reduce the waste of activated carbon.
  • Water caps 16 are provided on each water passage hole of the two-layer porous plate 9.
  • the water caps 16 can filter impurities in the water and intercept the lower layer suspended matter carried in the water flow after filtering through the primary filler area 3 from entering the porous plate 9 and the secondary filler area 5, thereby protecting the filler in the secondary filler area 5 and extending the service life of the second filler.
  • the water caps 16 on the two layers of porous plates 9 are arranged in opposite directions.
  • the water distribution plate 17 serves to separate the lower water distribution area 2 from the primary filling area 3, and can support the first filler in the primary filling area 3. At the same time, the water to be treated can be evenly distributed into the filling area through the multiple water distribution holes on the water distribution plate 17, so that the water is evenly adsorbed by the first filler.
  • the first filler includes a quartz sand layer 18, an activated carbon layer 19 and a ceramsite layer 20 which are arranged in sequence from bottom to top.
  • the activated carbon layer 19 of the second filler can absorb oily particles in the water for degreasing, and the ceramsite layer 20 is used to compact the activated carbon to prevent the activated carbon particles from suspending, thereby improving the degreasing effect of the activated carbon layer 19. Since the porous plate 9 of the middle water collection area 4 has a water distribution effect, the second filler does not need to be arranged with quartz sand like the first filler.
  • a wire-wrapped screen tube 21 is further arranged in the upper water collection area 6 , and the wire-wrapped screen tube 21 is connected to the secondary water production pipe 12 .
  • the wire-wound screen tube 21 is symmetrically installed in the upper water collection area 6 and is located on the portion of the secondary water production pipe 12 extending into the tank body 1.
  • the wire-wound drying circle has the effect of uniform water collection and water discharge.
  • the wire-wound screen tube 21 is a wedge-shaped wire-wound tube.
  • the tank body 1 is provided with sight glasses 22 at the top of the primary filling area 3 and the top of the secondary filling area 5 .
  • the sight glass 22 is arranged at the junction of the ceramsite layer 20 and the activated carbon layer 19 of the primary filling area 3 and the secondary filling area 5, so that the compacted lower layer of the activated carbon layer 19 can be observed at any time, and the flushing frequency and flushing flow rate can be formulated according to the observed structure.
  • the states of the activated carbon layer 19 of the first filler and the second filler are observed by two sight glasses 22, respectively, so that the flushing and replacement plans for the activated carbon in the primary filling area 3 and the secondary filling area 5 can be formulated respectively.
  • a vent hole 23 is also provided on the top of the tank body 1 .
  • a preferred embodiment of a flushing method of the present invention is applied to the oil removal device of any of the above embodiments, and includes multiple flushing methods, and the specific selection method can be determined according to water quality and requirements.
  • the flushing method specifically includes:
  • the valves 13 on the water inlet pipe 7 and the primary water production pipe 11 are opened, and the valves 13 on the drain pipe 8 and the secondary water production pipe 12 are closed.
  • the cleaning liquid enters the tank body 1 through the water inlet pipe 7 and is discharged from the tank body 1 through the primary water production pipe 11.
  • valves 13 on the drain pipe 8 and the primary water production pipe 11 are opened, and the valves 13 on the water inlet pipe 7 and the secondary water production pipe 12 are closed, and the cleaning liquid enters the tank body 1 through the primary water production pipe 11 and is discharged from the tank body 1 through the drain pipe 8.
  • valves 13 on the water inlet pipe 7 and the drain pipe 8 are closed, and the valves 13 on the primary water production pipe 11 and the secondary water production pipe 12 are opened, and the cleaning liquid enters the tank body 1 through the primary water production pipe 11 and is discharged from the tank body 1 through the secondary water production pipe 12.
  • valves 13 on the water inlet pipe 7 and the secondary water production pipe 12 are opened, and the valves 13 on the drain pipe 8 and the primary water production pipe 11 are closed, and the cleaning liquid enters the tank body 1 through the water inlet pipe 7 and is discharged from the tank body 1 through the secondary water production pipe 12.
  • valves 13 on the drain pipe 8 and the secondary water production pipe 12 are opened, and the valves 13 on the water inlet pipe 7 and the primary water production pipe 11 are closed, and the cleaning liquid enters the tank body 1 through the secondary water production pipe 12 and is discharged from the tank body 1 through the drain pipe 8.
  • the embodiment of the present invention provides an oil removal device and a flushing method thereof, which respectively form a primary filling area, an intermediate water collection area and a secondary filling area in a tank body from bottom to top, and use the intermediate water collection area to separate the primary filling area and the secondary filling area, and at the same time, a primary water production pipe and a secondary water production pipe are provided to produce water from the intermediate water collection area and the upper water collection area respectively, to generate water filtered by different filling areas.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Inorganic Chemistry (AREA)
  • Water Treatment By Sorption (AREA)

Abstract

The present invention relates to the technical field of oil-water separation devices. Disclosed are an oil removal apparatus and a flushing method therefor. The oil removal apparatus comprises a tank body. A lower water distribution region, a first-stage material filling region, an intermediate water collection region, a second-stage material filling region, and an upper water collection region are arranged in sequence from bottom to top in the tank body. A water intake pipe and a water drainage pipe are provided on the tank body. Two layers of perforated plates are disposed in the intermediate water collection region in the tank body. The tank body is further provided with a first-stage water production pipe and a second-stage water production pipe. The water intake pipe, the water drainage pipe, the first-stage water production pipe, and the second-stage water production pipe each is provided with a valve. The tank body is further provided with manholes in one-to-one correspondence with the first-stage material filling region, the intermediate water collection region, and the upper water collection region. The tank body is provided with material discharging ports at the bottoms of the first-stage material filling region and the second-stage material filling region. Water intake and discharge can selectively be performed by means of different piping, and different flushing methods are selected for a first-stage filling material and a second-stage filling material, so that the oil removal effect is improved and the amount of backwashing wastewater is reduced. Material discharging and replacement can be performed on the first-stage filling material and the second-stage filling material by means of material discharging ports, so that the waste of activated carbon is reduced.

Description

一种除油装置及其冲洗方法Oil removal device and flushing method thereof 技术领域Technical Field

本发明涉及油水分离设备技术领域,特别是涉及一种除油装置及其冲洗方法。The invention relates to the technical field of oil-water separation equipment, and in particular to an oil removal device and a flushing method thereof.

背景技术Background Art

活性炭过滤装置,常被广泛用于油水分离领域。常用的活性炭装置在活性炭吸附水中的油类物质后,容易板结导致除油效率降低。部分活性炭装置上设置了可反洗装置,利用可反洗装置对活性炭进行反向冲洗,增加活性炭装置的使用寿命。但是活性碳装置在进行油水分离时,随着运行时间的不同,活性炭除油柱上下两级分化严重,进行反冲洗时会导致不能满足除油效果或出水端活性炭未吸附饱和而浪费。Activated carbon filtration devices are often widely used in the field of oil-water separation. After the activated carbon in the commonly used activated carbon device absorbs oil substances in the water, it is easy to harden, resulting in reduced oil removal efficiency. Some activated carbon devices are equipped with a backwashing device, which is used to backwash the activated carbon to increase the service life of the activated carbon device. However, when the activated carbon device is used for oil-water separation, the upper and lower levels of the activated carbon deoiling column are severely differentiated with different operating time. When backwashing, the oil removal effect cannot be met or the activated carbon at the outlet end is not saturated with adsorption and is wasted.

如授权公告号为CN215828406U的中国实用新型专利公开了一种可反洗活性炭除油装置,包括:上室单元区,中室活性炭区和下室集水区;所述上室单元区,包含进水布水口,人孔Ⅰ,HK管式膜单元,多孔隔板Ⅰ;所述中室活性炭区,包含反洗出水口,人孔Ⅱ,活性炭层,多孔隔板Ⅱ,卸料口;所述下室集水区,包含隔板支撑管,出水口,人孔Ⅲ。For example, a Chinese utility model patent with authorization announcement number CN215828406U discloses a backwashable activated carbon oil removal device, including: an upper chamber unit area, a middle chamber activated carbon area and a lower chamber water collection area; the upper chamber unit area includes a water inlet, a manhole I, an HK tubular membrane unit, and a porous partition I; the middle chamber activated carbon area includes a backwash outlet, a manhole II, an activated carbon layer, a porous partition II, and a discharge port; the lower chamber water collection area includes a partition support tube, a water outlet, and a manhole III.

上述可反洗活性炭除油装置采用反洗的方式对活性炭层进行反冲洗,解决活性炭经常卸料回填问题。但是利用活性炭层进行除油时,活性炭除油柱上下两级分化严重,待处理的水由下方进入活性炭过滤装置,下方的活性炭接触的油类物质更多,其板结更为严重,而上方的活性炭层板结情况要良好地多,反洗时会出现上层活性炭冲洗良好但下层活性炭仍然存在板结情况,继续除油不能满足除油效果,将活性炭卸料则会导致活性炭未吸附饱和而浪费。The above-mentioned backwashable activated carbon oil removal device uses backwashing to backwash the activated carbon layer, solving the problem of frequent unloading and backfilling of activated carbon. However, when using the activated carbon layer for oil removal, the upper and lower levels of the activated carbon oil removal column are severely differentiated. The water to be treated enters the activated carbon filtration device from the bottom. The activated carbon at the bottom is in contact with more oil substances and its compaction is more serious, while the upper activated carbon layer is much less compacted. During backwashing, the upper activated carbon is well washed but the lower activated carbon is still compacted. Continuing to remove oil cannot meet the oil removal effect, and unloading the activated carbon will cause the activated carbon to be unsaturated and wasted.

发明内容 Summary of the invention

本发明的目的是:提供一种除油装置,以解决现有技术中的活性炭过滤装置的活性炭柱上下两级分化,在反洗时不能满足除油效果或者导致活性炭浪费的问题;本发明还提供了一种用于该除油装置的冲洗方法。The purpose of the present invention is to provide an oil removal device to solve the problem that the activated carbon column of the activated carbon filter device in the prior art is differentiated into two levels, which cannot meet the oil removal effect or causes waste of activated carbon during backwashing; the present invention also provides a flushing method for the oil removal device.

为了实现上述目的,本发明提供了一种除油装置,包括罐体,所述罐体内由下至上依次设置有相互贯通的下布水区、一级填料区、中间集水区、二级填料区和上集水区,所述一级填料区内用于填充第一填料,所述二级填料区内用于填充第二填料;In order to achieve the above-mentioned object, the present invention provides an oil removal device, including a tank body, wherein a lower water distribution area, a primary filler area, an intermediate water collection area, a secondary filler area and an upper water collection area are sequentially arranged from bottom to top in the tank body, wherein the primary filler area is used to fill a first filler, and the secondary filler area is used to fill a second filler;

所述罐体上设置有与所述下布水区连通的进水管,所述进水管上还并联布置有用于反洗的排水管;The tank body is provided with a water inlet pipe connected with the lower water distribution area, and a drainage pipe for backwashing is also arranged in parallel on the water inlet pipe;

所述罐体内于所述中间集水区内设置有多孔板,所述多孔板沿所述罐体的竖向间隔布置有两层,两层所述多孔板之间连接有支撑柱,所述罐体上还设置有与两层所述多孔板之间的空间连通的一级产水管;A porous plate is arranged in the middle water collection area of the tank body, and two layers of the porous plates are arranged at intervals along the vertical direction of the tank body. A support column is connected between the two layers of the porous plates. A primary water production pipe connected to the space between the two layers of the porous plates is also arranged on the tank body.

所述罐体上设置有与所述上集水区连通的二级产水管,所述进水管、所述排水管、所述一级产水管、所述二级产水管上均布置有阀门;The tank body is provided with a secondary water production pipe connected with the upper water collection area, and valves are arranged on the water inlet pipe, the drainage pipe, the primary water production pipe and the secondary water production pipe;

所述所述罐体上还设置有与所述一级填料区、所述中间集水区、所述上集水区一一对应的人孔,所述罐体于所述一级填料区的底部和所述二级填料区的底部均设置有卸料口。The tank body is also provided with manholes corresponding to the primary filling area, the middle water collection area and the upper water collection area. The tank body is provided with discharge ports at the bottom of the primary filling area and the bottom of the secondary filling area.

优选地,两层所述多孔板的各个过水孔上均设置有水帽。Preferably, each water passage hole of the two layers of the porous plates is provided with a water cap.

优选地,两层所述多孔板上的水帽的布置方向相反。Preferably, the water caps on the two layers of the porous plates are arranged in opposite directions.

优选地,所述下布水区布置有布水板,所述布水板用于分隔所述下布水区与所述一级填料区,所述布水板上间隔均布有多个布水孔,所述布水板为穹顶形的弧面结构,所述布水板的顶部向所述一级填料区的方向弯曲。Preferably, the lower water distribution area is arranged with a water distribution plate, and the water distribution plate is used to separate the lower water distribution area from the primary filling area. The water distribution plate is evenly spaced with a plurality of water distribution holes, and the water distribution plate is a dome-shaped curved surface structure, and the top of the water distribution plate is bent toward the direction of the primary filling area.

优选地,所述第一填料包括由下至上依次布置的石英砂层、活性炭层和陶粒层。Preferably, the first filler comprises a quartz sand layer, an activated carbon layer and a ceramsite layer arranged in sequence from bottom to top.

优选地,所述第二填料包括由下至上依次布置的活性炭层和陶粒层。 Preferably, the second filler comprises an activated carbon layer and a ceramsite layer arranged in sequence from bottom to top.

优选地,所述上集水区内还布置有绕丝筛管,所述绕丝筛管与所述二级产水管连通。Preferably, a wire-wrapped screen tube is also arranged in the upper water collection area, and the wire-wrapped screen tube is connected to the secondary water production pipe.

优选地,所述罐体于所述一级填料区的顶部和所述二级填料区的顶部均设置有视镜。Preferably, the tank body is provided with sight glasses at the top of the primary filling area and the top of the secondary filling area.

优选地,所述罐体的顶部还设置有排气孔。Preferably, the top of the tank body is also provided with an exhaust hole.

本发明还提供了一种冲洗方法,应用于上述任一项技术方案所述除油装置的除油装置,包括:The present invention also provides a flushing method, which is applied to the oil removal device of any of the above technical solutions, comprising:

仅对一级填料区正洗时,开启进水管和一级产水管上的阀门、并且关闭排水管和二级产水管上的阀门,清洗液由进水管进入罐体且由一级产水管排出罐体;When only the primary packing area is being washed, the valves on the water inlet pipe and the primary water production pipe are opened, and the valves on the drain pipe and the secondary water production pipe are closed. The cleaning liquid enters the tank body through the water inlet pipe and is discharged from the tank body through the primary water production pipe.

仅对一级填料区反洗时,开启排水管和一级产水管上的阀门、并且关闭进水管和二级产水管上的阀门,清洗液由一级产水管进入罐体且由排水管排出罐体;When backwashing only the primary packing area, open the valves on the drain pipe and the primary water production pipe, and close the valves on the water inlet pipe and the secondary water production pipe. The cleaning liquid enters the tank body through the primary water production pipe and is discharged from the tank body through the drain pipe.

仅对二级填料区正洗时,关闭进水管和排水管上的阀门、并且开启一级产水管和二级产水管上的阀门,清洗液由一级产水管进入罐体且由二级产水管排出罐体;When only the secondary packing area is being washed, close the valves on the water inlet pipe and the drain pipe, and open the valves on the primary and secondary water production pipes. The cleaning liquid enters the tank body through the primary water production pipe and is discharged from the tank body through the secondary water production pipe.

仅对二级填料区反洗时,关闭进水管和排水管上的阀门、并且开启一级产水管和二级产水管上的阀门,清洗液由二级产水管进入罐体且由二级产水管一级产水管排出罐体;When backwashing only the secondary packing area, close the valves on the water inlet pipe and the drain pipe, and open the valves on the primary and secondary water production pipes. The cleaning liquid enters the tank body through the secondary water production pipe and is discharged from the tank body through the secondary and primary water production pipes.

同时对一级填料区和二级填料区正洗时,开启进水管和二级产水管上的阀门、并且关闭排水管和一级产水管上的阀门,清洗液由进水管进入罐体且由二级产水管排出罐体;When washing the primary filling area and the secondary filling area at the same time, open the valves on the water inlet pipe and the secondary water production pipe, and close the valves on the drain pipe and the primary water production pipe. The cleaning liquid enters the tank body through the water inlet pipe and is discharged from the tank body through the secondary water production pipe.

同时对一级填料区和二级填料区反洗时,开启排水管和二级产水管上的阀门、并且关闭进水管和一级产水管上的阀门,清洗液由二级产水管进入罐体且由排水管排出罐体;When backwashing the primary packing area and the secondary packing area at the same time, open the valves on the drain pipe and the secondary water production pipe, and close the valves on the water inlet pipe and the primary water production pipe. The cleaning liquid enters the tank body through the secondary water production pipe and is discharged from the tank body through the drain pipe.

对一级填料区进行反洗且对二级填料区正洗时,开启排水管和一级产水管以及二级产水管上的阀门、并且关闭进水管上阀门,清洗液由一级产水管进入罐体且由排水管、二级产水管排出罐体。 When backwashing the primary filler area and forward washing the secondary filler area, open the valves on the drain pipe, the primary water production pipe and the secondary water production pipe, and close the valve on the water inlet pipe. The cleaning liquid enters the tank body through the primary water production pipe and is discharged from the tank body through the drain pipe and the secondary water production pipe.

本发明实施例一种除油装置及其冲洗方法与现有技术相比,其有益效果在于:在罐体内由下至上分别形成一级填料区、中间集水区和二级填料区,利用中间集水区将一级填料区和二级填料区分隔开,同时设置一级产水管和二级产水管分别从中间集水区、上集水区进行产水,生成经过不同填料区过滤的水,在需要进行冲洗时,可以根据吸附效果通过控制不同管路上的阀门,选择从一级产水管、二级产水管、进水管等不同的管路进水,同时从不同的管路出水,对一级填料区、二级填料区单独进行正洗、反洗或者同时进行正洗、反洗等冲洗作业,对一级填料、二级填料选择不同的冲洗方式,提高除油效果,降低反洗废水量,在需要卸料时,可以通过卸料口对一级填料、二级填料分别进行卸料更换,即实现更换部分活性炭,减少活性炭的浪费。Compared with the prior art, an oil removal device and a flushing method thereof according to an embodiment of the present invention have the following beneficial effects: a primary filling area, an intermediate water collection area and a secondary filling area are formed in the tank body from bottom to top, the primary filling area and the secondary filling area are separated by the intermediate water collection area, and a primary water production pipe and a secondary water production pipe are provided to produce water from the intermediate water collection area and the upper water collection area respectively, so as to generate water filtered by different filling areas; when flushing is required, water can be supplied from different pipelines such as the primary water production pipe, the secondary water production pipe and the water inlet pipe by controlling valves on different pipelines according to the adsorption effect, and water can be discharged from different pipelines at the same time, and the primary filling area and the secondary filling area can be washed forward or backwashed separately or washed forward or backwashed simultaneously; different flushing methods are selected for the primary filling and the secondary filling, so as to improve the oil removal effect and reduce the amount of backwash wastewater; when unloading is required, the primary filling and the secondary filling can be unloaded and replaced separately through the unloading port, that is, part of the activated carbon can be replaced to reduce the waste of activated carbon.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明的除油装置的结构示意图。FIG. 1 is a schematic structural diagram of an oil removal device according to the present invention.

图中,1、罐体,2、下布水区,3、一级填料区,4、中间集水区,5、二级填料区,6、上集水区,7、进水管,8、排水管,9、多孔板,10、支撑柱,11、一级产水管,12、二级产水管,13、阀门,14、人孔,15、卸料口,16、水帽,17、布水板,18、石英砂层,19、活性炭层,20、陶粒层,21、绕丝筛管,22、视镜,23、排气孔。In the figure, 1, tank body, 2, lower water distribution area, 3, primary filling area, 4, middle water collection area, 5, secondary filling area, 6, upper water collection area, 7, water inlet pipe, 8, drainage pipe, 9, porous plate, 10, support column, 11, primary water production pipe, 12, secondary water production pipe, 13, valve, 14, manhole, 15, discharge port, 16, water cap, 17, water distribution plate, 18, quartz sand layer, 19, activated carbon layer, 20, expanded clay layer, 21, wire screen pipe, 22, sight glass, 23, exhaust hole.

具体实施方式DETAILED DESCRIPTION

下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

本发明的一种除油装置的优选实施例,如图1所示,该除油装置包括罐体1,罐体1为圆柱形的金属结构,罐体1的顶部和底部均为弧形,罐体1的底部还设置有多个支脚,对罐体1进行支撑。A preferred embodiment of an oil removal device of the present invention, as shown in Figure 1, includes a tank body 1, which is a cylindrical metal structure. The top and bottom of the tank body 1 are both arc-shaped, and the bottom of the tank body 1 is also provided with multiple legs to support the tank body 1.

罐体1内由下至上依次设置有下布水区2、一级填料区3、中间集水区4、二级填料区5和上集水区6,一级填料区3、中间集水区4、二级填料区5和上集水区6之间相互连通以供水顺次流过。下布水区2用于供待 处理的水进入罐体1并且对水进行分布,一级填料区3内用于填充第一填料,中间集水区4用于收集经过一级填料区3的第一填料吸附过滤后的净水,二级填料区5内用于填充第二填料,上集水区6用于收集经过二级填料区5第二填料吸附过滤后的净水。The tank body 1 is provided with a lower water distribution area 2, a primary filling area 3, an intermediate water collection area 4, a secondary filling area 5 and an upper water collection area 6 from bottom to top. The primary filling area 3, the intermediate water collection area 4, the secondary filling area 5 and the upper water collection area 6 are interconnected so that water can flow through them in sequence. The treated water enters the tank body 1 and is distributed. The primary filling area 3 is used to fill the first filler, the middle water collection area 4 is used to collect the clean water after adsorption and filtration by the first filler in the primary filling area 3, the secondary filling area 5 is used to fill the second filler, and the upper water collection area 6 is used to collect the clean water after adsorption and filtration by the second filler in the secondary filling area 5.

罐体1的底部设置有进水管7,进水管7与下布水区2连通,进水管7用于与外设的待处理水存储设备连通以将待处理水引入下布水区2。进水管7上还并联布置有排水管8,排水管8用于在反洗或者反冲时的清洗液排出,此时关闭进水管7上的阀门13后可以不用从进水管7排水,不需要将进水管7与外设的待处理水断开。进水管7与排水管8在罐体1的底部汇聚为一根管,可以减少罐体1上的开孔数,降低装置制造费用以及泄漏点。The bottom of the tank body 1 is provided with a water inlet pipe 7, which is connected to the lower water distribution area 2. The water inlet pipe 7 is used to connect to an external storage device for treated water to introduce the treated water into the lower water distribution area 2. A drain pipe 8 is also arranged in parallel on the water inlet pipe 7, which is used to discharge the cleaning liquid during backwashing or backflushing. At this time, after closing the valve 13 on the water inlet pipe 7, it is not necessary to drain the water from the water inlet pipe 7, and it is not necessary to disconnect the water inlet pipe 7 from the external water to be treated. The water inlet pipe 7 and the drain pipe 8 converge into one pipe at the bottom of the tank body 1, which can reduce the number of openings on the tank body 1, reduce the manufacturing cost of the device and the leakage point.

罐体1内于中间集水区4内设置有多孔板9,多孔板9有两层,两层多孔板9沿罐体1的竖向间隔布置,并且两层多孔板9之间连接有支撑柱10,两层多孔板9起到隔离一级填料区3和二级填料区5的作用,即两层多孔板9之间的空间形成中间集水区4,同时多孔板9也可以供经一级填料区3净化后的水流进入二级填料区5。两层多孔板9之间还连接有支撑柱10,支撑柱10有多个且沿罐体1的周向间隔分布,支撑柱10用于连接以及装配两层多孔板9。A porous plate 9 is arranged in the middle water collection area 4 in the tank body 1. The porous plate 9 has two layers. The two layers of porous plates 9 are arranged at intervals along the vertical direction of the tank body 1, and a support column 10 is connected between the two layers of porous plates 9. The two layers of porous plates 9 play the role of isolating the primary filling area 3 and the secondary filling area 5, that is, the space between the two layers of porous plates 9 forms the middle water collection area 4. At the same time, the porous plates 9 can also allow the water flow purified by the primary filling area 3 to enter the secondary filling area 5. A support column 10 is also connected between the two layers of porous plates 9. There are multiple support columns 10 and they are distributed at intervals along the circumference of the tank body 1. The support columns 10 are used to connect and assemble the two layers of porous plates 9.

罐体1上还设置有一级产水管11,一级产水管11与两层多孔板9之间的空间连通,即一级产水管11与中间集水区4连通。在达到除油效果时,经过一级填料区3净化后的水流可以经过一级产水管11流出,另外根据需要,一级产水管11还可以变更为二级填料区5的正洗水入口或者一级填料区3的反洗水入口,实现多种方式的冲洗。The tank body 1 is also provided with a primary water production pipe 11, which is connected to the space between the two layers of porous plates 9, that is, the primary water production pipe 11 is connected to the middle water collection area 4. When the oil removal effect is achieved, the water flow purified by the primary packing area 3 can flow out through the primary water production pipe 11. In addition, according to needs, the primary water production pipe 11 can also be changed to the forward wash water inlet of the secondary packing area 5 or the backwash water inlet of the primary packing area 3, so as to realize multiple flushing methods.

罐体1上还设置有二级产水管12,二级产水管12与上集水区6连通,二级产水管12用于供经过二级填料区5净化后的水流流出。另外根据需要,二级产水管12还可以变更为二级填料区5的反洗水入口或者一级填料区3与二级填料区5的反洗入口,实现多种方式的冲洗。在本实施例中,一级排水管8与二级排水管8之间通过连通管相互连通,连通管上 还设置有阀门13,可以根据需要改变净水以及清洗液的流向。The tank body 1 is also provided with a secondary water production pipe 12, which is connected to the upper water collection area 6 and is used to supply the water flow after being purified by the secondary packing area 5. In addition, as required, the secondary water production pipe 12 can also be changed to the backwash water inlet of the secondary packing area 5 or the backwash inlet of the primary packing area 3 and the secondary packing area 5, so as to realize multiple flushing methods. In this embodiment, the primary drainage pipe 8 and the secondary drainage pipe 8 are connected to each other through a connecting pipe. A valve 13 is also provided to change the flow direction of the purified water and the cleaning liquid as required.

进水管7、排水管8、一级产水管11、二级产水管12上均布置有阀门13,阀门13用于控制对应管路的通断,当对一级填料区3、二级填料区5进行过不同方式的冲洗时,可以控制对应管路的阀门13以控制清洗液的流向,将一级产水管11、二级产水管12变成清洗液的进水口,或者将排水管8打开或者关闭,从而对一级填料区3、二级填料区5进行正洗或者反洗。Valves 13 are arranged on the water inlet pipe 7, the drainage pipe 8, the primary water production pipe 11, and the secondary water production pipe 12. The valves 13 are used to control the on-off of the corresponding pipelines. When the primary filling area 3 and the secondary filling area 5 are flushed in different ways, the valves 13 of the corresponding pipelines can be controlled to control the flow direction of the cleaning liquid, and the primary water production pipe 11 and the secondary water production pipe 12 can be turned into the water inlet of the cleaning liquid, or the drainage pipe 8 can be opened or closed, so as to perform forward washing or backwashing on the primary filling area 3 and the secondary filling area 5.

罐体1上还设置有与一级填料区3、中间集水区4、上集水区6一一对应的人孔14,一级填料区3上的人孔14供操作人员进入以及填料区进行填料布置,中间集水区4的人孔14供操作人员进入中间集水区4,对中间集水区4的多孔板9进行维修以及更换,上集水区6的人孔14供操作人员由顶部进入罐体1内,而上集水区6和二级填料区5连通,对于二级填料区5放置填料,对上集水区6内的结构进行维修以及更换。The tank body 1 is also provided with manholes 14 corresponding to the primary filling area 3, the intermediate water collection area 4, and the upper water collection area 6. The manhole 14 on the primary filling area 3 is for operators to enter and arrange filling in the filling area. The manhole 14 in the intermediate water collection area 4 is for operators to enter the intermediate water collection area 4 to repair and replace the porous plate 9 in the intermediate water collection area 4. The manhole 14 in the upper water collection area 6 is for operators to enter the tank body 1 from the top, and the upper water collection area 6 is connected to the secondary filling area 5, for placing filling in the secondary filling area 5, and for repairing and replacing the structure in the upper water collection area 6.

罐体1于一级填料区3的底部和二级填料区5的底部均设置有卸料口15,卸料口15用于外排失活或吸附饱和无法再生的第一填料以及第二填料。当一级填料区3的第一填料或者二级填料区5的第二填料除油吸附效果降低而需要更换时,可以分别开启卸料口15,对第一填料与第二填料同步更换或者交替更换,节约活性炭。The tank body 1 is provided with discharge ports 15 at the bottom of the primary filler area 3 and the bottom of the secondary filler area 5. The discharge ports 15 are used to discharge the first filler and the second filler that are deactivated or adsorbed to saturation and cannot be regenerated. When the oil removal and adsorption effect of the first filler in the primary filler area 3 or the second filler in the secondary filler area 5 is reduced and needs to be replaced, the discharge ports 15 can be opened respectively, and the first filler and the second filler can be replaced synchronously or alternately, saving activated carbon.

该除油装置在罐体1内由下至上分别形成一级填料区3、中间集水区4和二级填料区5,利用中间集水区4将一级填料区3和二级填料区5分隔开,同时设置一级产水管11和二级产水管12分别从中间集水区4、上集水区6进行产水,生成经过不同填料区过滤的水,在需要进行冲洗时,可以根据吸附效果通过控制不同管路上的阀门13,选择从一级产水管11、二级产水管12、进水管7等不同的管路进水,同时从不同的管路出水,对一级填料区3、二级填料区5单独进行正洗、反洗或者同时进行正洗、反洗等冲洗作业,对一级填料、二级填料选择不同的冲洗方式,提高除油效果,降低反洗废水量,在需要卸料时,可以通过卸料口15对一级填料、二级填料分别进行卸料更换,即实现更换部分活性炭, 减少活性炭的浪费。The oil removal device forms a primary packing area 3, an intermediate water collection area 4 and a secondary packing area 5 from bottom to top in the tank body 1, and uses the intermediate water collection area 4 to separate the primary packing area 3 from the secondary packing area 5. At the same time, a primary water production pipe 11 and a secondary water production pipe 12 are arranged to produce water from the intermediate water collection area 4 and the upper water collection area 6 respectively, so as to generate water filtered by different packing areas. When flushing is required, water can be selected to be fed from different pipelines such as the primary water production pipe 11, the secondary water production pipe 12 and the water inlet pipe 7 according to the adsorption effect by controlling the valves 13 on different pipelines, and water can be discharged from different pipelines at the same time, and the primary packing area 3 and the secondary packing area 5 can be washed forward or backwashed separately or simultaneously. Different flushing methods are selected for the primary packing and the secondary packing to improve the oil removal effect and reduce the amount of backwash wastewater. When unloading is required, the primary packing and the secondary packing can be unloaded and replaced separately through the unloading port 15, that is, part of the activated carbon can be replaced. Reduce the waste of activated carbon.

优选地,两层多孔板9的各个过水孔上均设置有水帽16。Preferably, each water passage hole of the two layers of porous plates 9 is provided with a water cap 16 .

在两层多孔板9的各个过水孔上均设置水帽16,水帽16可以过滤水中的杂质,拦截经过一级填料区3过滤后的水流中携带的下层悬浮物进入多孔板9以及二级填料区5,对二级填料区5内的填料具有保护作用,延长第二填料的使用时间。Water caps 16 are provided on each water passage hole of the two-layer porous plate 9. The water caps 16 can filter impurities in the water and intercept the lower layer suspended matter carried in the water flow after filtering through the primary filler area 3 from entering the porous plate 9 and the secondary filler area 5, thereby protecting the filler in the secondary filler area 5 and extending the service life of the second filler.

优选地,两层多孔板9上的水帽16的布置方向相反。Preferably, the water caps 16 on the two layers of porous plates 9 are arranged in opposite directions.

下层的多孔板9的水帽16位于下侧,上层的多孔板9的水帽16位于上侧,水帽16,便于操作人员经过人孔14进入中间集水区4内对水帽16进行更换和维修。The water cap 16 of the lower porous plate 9 is located at the lower side, and the water cap 16 of the upper porous plate 9 is located at the upper side. The water cap 16 is convenient for operators to enter the middle water collection area 4 through the manhole 14 to replace and repair the water cap 16.

优选地,下布水区2布置有布水板17,布水板17用于分隔下布水区2与一级填料区3,布水板17上间隔均布有多个布水孔,布水板17为穹顶形的弧面结构,布水板17的顶部向一级填料区3的方向弯曲。Preferably, the lower water distribution area 2 is arranged with a water distribution plate 17, which is used to separate the lower water distribution area 2 from the primary filling area 3. A plurality of water distribution holes are evenly spaced on the water distribution plate 17. The water distribution plate 17 is a dome-shaped curved structure, and the top of the water distribution plate 17 is bent toward the direction of the primary filling area 3.

布水板17起到分隔下布水区2与一级填料区3的作用,可以支撑一级填料区3的第一填料,同时还可以通过布水板17上的多个布水孔将待处理的水均匀地分布进入以及填料区内,使得水均均被第一填料吸附。The water distribution plate 17 serves to separate the lower water distribution area 2 from the primary filling area 3, and can support the first filler in the primary filling area 3. At the same time, the water to be treated can be evenly distributed into the filling area through the multiple water distribution holes on the water distribution plate 17, so that the water is evenly adsorbed by the first filler.

优选地,第一填料包括由下至上依次布置的石英砂层18、活性炭层19和陶粒层20。Preferably, the first filler includes a quartz sand layer 18, an activated carbon layer 19 and a ceramsite layer 20 which are arranged in sequence from bottom to top.

石英砂层18对经过布水板17进入的水流具有进一步地补水作用,同时还可以初步拦截油性颗粒其他杂质,避免堵塞水流通道;活性炭层19可以吸附水中的油性颗粒进行除油;陶粒层20用于压实活性炭,避免活性炭颗粒悬浮,可以提高活性炭层19的除油效果。The quartz sand layer 18 has a further water replenishing effect on the water flow entering through the water distribution plate 17, and can also preliminarily intercept oily particles and other impurities to avoid blocking the water flow channel; the activated carbon layer 19 can adsorb oily particles in the water for oil removal; the ceramsite layer 20 is used to compact the activated carbon to avoid the suspension of activated carbon particles, which can improve the oil removal effect of the activated carbon layer 19.

优选地,第二填料包括由下至上依次布置的活性炭层19和陶粒层20。Preferably, the second filler includes an activated carbon layer 19 and a ceramsite layer 20 arranged in sequence from bottom to top.

第二填料的活性炭层19可以吸附水中的油性颗粒进行除油,陶粒层20用于压实活性炭,避免活性炭颗粒悬浮,可以提高活性炭层19的除油效果。由于中间集水区4的多孔板9具有布水效果,因此第二填料不需要再像第一填料布置石英砂。 The activated carbon layer 19 of the second filler can absorb oily particles in the water for degreasing, and the ceramsite layer 20 is used to compact the activated carbon to prevent the activated carbon particles from suspending, thereby improving the degreasing effect of the activated carbon layer 19. Since the porous plate 9 of the middle water collection area 4 has a water distribution effect, the second filler does not need to be arranged with quartz sand like the first filler.

优选地,上集水区6内还布置有绕丝筛管21,绕丝筛管21与二级产水管12连通。Preferably, a wire-wrapped screen tube 21 is further arranged in the upper water collection area 6 , and the wire-wrapped screen tube 21 is connected to the secondary water production pipe 12 .

绕丝筛管21对称地安装在上集水区6内且位于二级产水管12的延伸至罐体1内的部分上,绕丝晒圈具有均匀收水和出水的效果。在本实施例中,绕丝筛管21为楔形绕丝管。The wire-wound screen tube 21 is symmetrically installed in the upper water collection area 6 and is located on the portion of the secondary water production pipe 12 extending into the tank body 1. The wire-wound drying circle has the effect of uniform water collection and water discharge. In this embodiment, the wire-wound screen tube 21 is a wedge-shaped wire-wound tube.

优选地,罐体1于一级填料区3的顶部和二级填料区5的顶部均设置有视镜22。Preferably, the tank body 1 is provided with sight glasses 22 at the top of the primary filling area 3 and the top of the secondary filling area 5 .

在本实施例中,视镜22布置在一级填料区3和二级填料区5的陶粒层20与活性炭层19的交接处,可以随时观察活性炭层19的板结下层情况,根据观察结构制定冲洗频率和冲洗流量。通过两个视镜22分别观察第一填料、第二填料的活性炭层19的状态,便于对一级填料区3、二级填料区5的活性炭进行分别制定冲洗、更换方案。In this embodiment, the sight glass 22 is arranged at the junction of the ceramsite layer 20 and the activated carbon layer 19 of the primary filling area 3 and the secondary filling area 5, so that the compacted lower layer of the activated carbon layer 19 can be observed at any time, and the flushing frequency and flushing flow rate can be formulated according to the observed structure. The states of the activated carbon layer 19 of the first filler and the second filler are observed by two sight glasses 22, respectively, so that the flushing and replacement plans for the activated carbon in the primary filling area 3 and the secondary filling area 5 can be formulated respectively.

优选地,罐体1的顶部还设置有排气孔23。Preferably, a vent hole 23 is also provided on the top of the tank body 1 .

排气孔23位于罐体1的顶部,初始进水或者除油过程中有气体产生时,可以外排罐体1内的气体,平衡罐体1内的压力。The exhaust hole 23 is located at the top of the tank body 1 . When gas is generated during the initial water intake or oil removal process, the gas in the tank body 1 can be discharged to balance the pressure in the tank body 1 .

本发明的一种冲洗方法的优选实施例,应用于上述任一项实施例的除油装置,包含有多种冲洗方式,具体选择方式可根据水质和需求而定。该冲洗方法具体包括:A preferred embodiment of a flushing method of the present invention is applied to the oil removal device of any of the above embodiments, and includes multiple flushing methods, and the specific selection method can be determined according to water quality and requirements. The flushing method specifically includes:

仅对一级填料区3正洗时,开启进水管7和一级产水管11上的阀门13、并且关闭排水管8和二级产水管12上的阀门13,清洗液由进水管7进入罐体1且由一级产水管11排出罐体1。When only the primary filling area 3 is being washed, the valves 13 on the water inlet pipe 7 and the primary water production pipe 11 are opened, and the valves 13 on the drain pipe 8 and the secondary water production pipe 12 are closed. The cleaning liquid enters the tank body 1 through the water inlet pipe 7 and is discharged from the tank body 1 through the primary water production pipe 11.

仅对一级填料区3反洗时,开启排水管8和一级产水管11上的阀门13、并且关闭进水管7和二级产水管12上的阀门13,清洗液由一级产水管11进入罐体1且由排水管8排出罐体1。When backwashing only the primary filling area 3, the valves 13 on the drain pipe 8 and the primary water production pipe 11 are opened, and the valves 13 on the water inlet pipe 7 and the secondary water production pipe 12 are closed, and the cleaning liquid enters the tank body 1 through the primary water production pipe 11 and is discharged from the tank body 1 through the drain pipe 8.

仅对二级填料区5正洗时,关闭进水管7和排水管8上的阀门13、并且开启一级产水管11和二级产水管12上的阀门13,清洗液由一级产水管11进入罐体1且由二级产水管12排出罐体1。When only the secondary filling area 5 is being washed, the valves 13 on the water inlet pipe 7 and the drain pipe 8 are closed, and the valves 13 on the primary water production pipe 11 and the secondary water production pipe 12 are opened, and the cleaning liquid enters the tank body 1 through the primary water production pipe 11 and is discharged from the tank body 1 through the secondary water production pipe 12.

仅对二级填料区5反洗时,关闭进水管7和排水管8上的阀门13、并 且开启一级产水管11和二级产水管12上的阀门13,清洗液由二级产水管12进入罐体1且由二级产水管12一级产水管11排出罐体1。When backwashing only the secondary packing area 5, close the valves 13 on the water inlet pipe 7 and the drain pipe 8, and The valves 13 on the primary water production pipe 11 and the secondary water production pipe 12 are opened, and the cleaning liquid enters the tank body 1 through the secondary water production pipe 12 and is discharged from the tank body 1 through the secondary water production pipe 12 and the primary water production pipe 11.

同时对一级填料区3和二级填料区5正洗时,开启进水管7和二级产水管12上的阀门13、并且关闭排水管8和一级产水管11上的阀门13,清洗液由进水管7进入罐体1且由二级产水管12排出罐体1。When washing the primary filling area 3 and the secondary filling area 5 at the same time, the valves 13 on the water inlet pipe 7 and the secondary water production pipe 12 are opened, and the valves 13 on the drain pipe 8 and the primary water production pipe 11 are closed, and the cleaning liquid enters the tank body 1 through the water inlet pipe 7 and is discharged from the tank body 1 through the secondary water production pipe 12.

同时对一级填料区3和二级填料区5反洗时,开启排水管8和二级产水管12上的阀门13、并且关闭进水管7和一级产水管11上的阀门13,清洗液由二级产水管12进入罐体1且由排水管8排出罐体1。When backwashing the primary filling area 3 and the secondary filling area 5 at the same time, the valves 13 on the drain pipe 8 and the secondary water production pipe 12 are opened, and the valves 13 on the water inlet pipe 7 and the primary water production pipe 11 are closed, and the cleaning liquid enters the tank body 1 through the secondary water production pipe 12 and is discharged from the tank body 1 through the drain pipe 8.

对一级填料区3进行反洗且对二级填料区5正洗时,开启排水管8和一级产水管11以及二级产水管12上的阀门13、并且关闭进水管7上阀门13,清洗液由一级产水管11进入罐体1且由排水管8、二级产水管12排出罐体1。When backwashing the primary filling area 3 and forward washing the secondary filling area 5, open the valves 13 on the drain pipe 8, the primary water production pipe 11 and the secondary water production pipe 12, and close the valve 13 on the water inlet pipe 7. The cleaning liquid enters the tank body 1 through the primary water production pipe 11 and is discharged from the tank body 1 through the drain pipe 8 and the secondary water production pipe 12.

综上,本发明实施例提供一种除油装置及其冲洗方法,其在罐体内由下至上分别形成一级填料区、中间集水区和二级填料区,利用中间集水区将一级填料区和二级填料区分隔开,同时设置一级产水管和二级产水管分别从中间集水区、上集水区进行产水,生成经过不同填料区过滤的水,在需要进行冲洗时,可以根据吸附效果通过控制不同管路上的阀门,选择从一级产水管、二级产水管、进水管等不同的管路进水,同时从不同的管路出水,对一级填料区、二级填料区单独进行正洗、反洗或者同时进行正洗、反洗等冲洗作业,对一级填料、二级填料选择不同的冲洗方式,提高除油效果,降低反洗废水量,在需要卸料时,可以通过卸料口对一级填料、二级填料分别进行卸料更换,即实现更换部分活性炭,减少活性炭的浪费。In summary, the embodiment of the present invention provides an oil removal device and a flushing method thereof, which respectively form a primary filling area, an intermediate water collection area and a secondary filling area in a tank body from bottom to top, and use the intermediate water collection area to separate the primary filling area and the secondary filling area, and at the same time, a primary water production pipe and a secondary water production pipe are provided to produce water from the intermediate water collection area and the upper water collection area respectively, to generate water filtered by different filling areas. When flushing is required, water can be supplied from different pipelines such as the primary water production pipe, the secondary water production pipe, and the water inlet pipe by controlling valves on different pipelines according to the adsorption effect, and water can be discharged from different pipelines at the same time, and the primary filling area and the secondary filling area can be washed forward or backwashed separately or washed forward or backwashed at the same time, and different flushing methods are selected for the primary filler and the secondary filler to improve the oil removal effect and reduce the amount of backwash wastewater. When unloading is required, the primary filler and the secondary filler can be unloaded and replaced separately through the unloading port, that is, part of the activated carbon can be replaced to reduce the waste of activated carbon.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。 The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.

Claims (10)

一种除油装置,其特征在于,包括罐体(1),所述罐体(1)内由下至上依次设置有相互贯通的下布水区(2)、一级填料区(3)、中间集水区(4)、二级填料区(5)和上集水区(6),所述一级填料区(3)内用于填充第一填料,所述二级填料区(5)内用于填充第二填料;An oil removal device, characterized in that it comprises a tank body (1), wherein the tank body (1) is provided with a lower water distribution area (2), a primary filling area (3), an intermediate water collection area (4), a secondary filling area (5) and an upper water collection area (6) which are interconnected from bottom to top, wherein the primary filling area (3) is used to fill a first filling material, and the secondary filling area (5) is used to fill a second filling material; 所述罐体(1)上设置有与所述下布水区(2)连通的进水管(7),所述进水管(7)上还并联布置有用于反洗的排水管(8);The tank body (1) is provided with a water inlet pipe (7) connected to the lower water distribution area (2), and a drainage pipe (8) for backwashing is also arranged in parallel on the water inlet pipe (7); 所述罐体(1)内于所述中间集水区(4)内设置有多孔板(9),所述多孔板(9)沿所述罐体(1)的竖向间隔布置有两层,两层所述多孔板(9)之间连接有支撑柱(10),所述罐体(1)上还设置有与两层所述多孔板(9)之间的空间连通的一级产水管(11);A porous plate (9) is arranged in the middle water collection area (4) in the tank body (1), and the porous plate (9) is arranged in two layers at intervals along the vertical direction of the tank body (1), and a support column (10) is connected between the two layers of the porous plates (9). The tank body (1) is also provided with a primary water production pipe (11) that is connected to the space between the two layers of the porous plates (9); 所述罐体(1)上设置有与所述上集水区(6)连通的二级产水管(12),所述进水管(7)、所述排水管(8)、所述一级产水管(11)、所述二级产水管(12)上均布置有阀门(13);The tank body (1) is provided with a secondary water production pipe (12) connected to the upper water collection area (6); valves (13) are arranged on the water inlet pipe (7), the drainage pipe (8), the primary water production pipe (11), and the secondary water production pipe (12); 所述所述罐体(1)上还设置有与所述一级填料区(3)、所述中间集水区(4)、所述上集水区(6)一一对应的人孔(14),所述罐体(1)于所述一级填料区(3)的底部和所述二级填料区(5)的底部均设置有卸料口(15)。The tank body (1) is also provided with manholes (14) corresponding to the primary filling area (3), the intermediate water collection area (4), and the upper water collection area (6), and the tank body (1) is provided with discharge ports (15) at the bottom of the primary filling area (3) and the bottom of the secondary filling area (5). 根据权利要求1所述的除油装置,其特征在于,两层所述多孔板(9)的各个过水孔上均设置有水帽(16)。The oil removal device according to claim 1 is characterized in that each water passage hole of the two layers of the porous plates (9) is provided with a water cap (16). 根据权利要求2所述的除油装置,其特征在于,两层所述多孔板(9)上的水帽(16)的布置方向相反。The oil removal device according to claim 2 is characterized in that the water caps (16) on the two layers of the porous plates (9) are arranged in opposite directions. 根据权利要求1-3任一项所述的除油装置,其特征在于,所述下布水区(2)布置有布水板(17),所述布水板(17)用于分隔所述下布水区(2)与所述一级填料区(3),所述布水板(17)上间隔均布有多个布水孔,所述布水板(17)为穹顶形的弧面结构,所述布水板(17)的顶部向所述一级填料区(3)的方向弯曲。 The oil removal device according to any one of claims 1 to 3 is characterized in that the lower water distribution area (2) is arranged with a water distribution plate (17), the water distribution plate (17) is used to separate the lower water distribution area (2) from the primary filling area (3), and a plurality of water distribution holes are evenly distributed on the water distribution plate (17), the water distribution plate (17) is a dome-shaped curved surface structure, and the top of the water distribution plate (17) is bent toward the direction of the primary filling area (3). 根据权利要求1-3任一项所述的除油装置,其特征在于,所述第一填料包括由下至上依次布置的石英砂层(18)、活性炭层(19)和陶粒层(20)。The oil removal device according to any one of claims 1 to 3, characterized in that the first filler comprises a quartz sand layer (18), an activated carbon layer (19) and a ceramsite layer (20) arranged in sequence from bottom to top. 根据权利要求1-3任一项所述的除油装置,其特征在于,所述第二填料包括由下至上依次布置的活性炭层(19)和陶粒层(20)。The oil removal device according to any one of claims 1 to 3 is characterized in that the second filler comprises an activated carbon layer (19) and a ceramsite layer (20) arranged in sequence from bottom to top. 根据权利要求1-3任一项所述的除油装置,其特征在于,所述上集水区(6)内还布置有绕丝筛管(21),所述绕丝筛管(21)与所述二级产水管(12)连通。The oil removal device according to any one of claims 1 to 3 is characterized in that a wire-wrapped screen tube (21) is further arranged in the upper water collection area (6), and the wire-wrapped screen tube (21) is connected to the secondary water production pipe (12). 根据权利要求1-3任一项所述的除油装置,其特征在于,所述罐体(1)于所述一级填料区(3)的顶部和所述二级填料区(5)的顶部均设置有视镜(22)。The oil removal device according to any one of claims 1 to 3 is characterized in that the tank body (1) is provided with sight glasses (22) at the top of the primary filling area (3) and the top of the secondary filling area (5). 根据权利要求1-3任一项所述的除油装置,其特征在于,所述罐体(1)的顶部还设置有排气孔(23)。The oil removal device according to any one of claims 1 to 3 is characterized in that an exhaust hole (23) is also provided on the top of the tank body (1). 一种冲洗方法,应用于权利要求1-9任一项所述的除油装置,其特征在于,包括:A flushing method, applied to the oil removal device according to any one of claims 1 to 9, characterized in that it comprises: 仅对一级填料区(3)正洗时,开启进水管(7)和一级产水管(11)上的阀门(13)、并且关闭排水管(8)和二级产水管(12)上的阀门(13),清洗液由进水管(7)进入罐体(1)且由一级产水管(11)排出罐体(1);When only the primary filling area (3) is being washed, the valves (13) on the water inlet pipe (7) and the primary water production pipe (11) are opened, and the valves (13) on the drain pipe (8) and the secondary water production pipe (12) are closed, so that the cleaning liquid enters the tank body (1) through the water inlet pipe (7) and is discharged from the tank body (1) through the primary water production pipe (11); 仅对一级填料区(3)反洗时,开启排水管(8)和一级产水管(11)上的阀门(13)、并且关闭进水管(7)和二级产水管(12)上的阀门(13),清洗液由一级产水管(11)进入罐体(1)且由排水管(8)排出罐体(1);When backwashing only the primary filling area (3), the valves (13) on the drain pipe (8) and the primary water production pipe (11) are opened, and the valves (13) on the water inlet pipe (7) and the secondary water production pipe (12) are closed, so that the cleaning liquid enters the tank body (1) through the primary water production pipe (11) and is discharged from the tank body (1) through the drain pipe (8); 仅对二级填料区(5)正洗时,关闭进水管(7)和排水管(8)上的阀门(13)、并且开启一级产水管(11)和二级产水管(12)上的阀门(13),清洗液由一级产水管(11)进入罐体(1)且由二级产水管(12)排出罐体(1);When only the secondary filling area (5) is being washed, the valves (13) on the water inlet pipe (7) and the drain pipe (8) are closed, and the valves (13) on the primary water production pipe (11) and the secondary water production pipe (12) are opened, so that the cleaning liquid enters the tank body (1) through the primary water production pipe (11) and is discharged from the tank body (1) through the secondary water production pipe (12); 仅对二级填料区(5)反洗时,关闭进水管(7)和排水管(8)上 的阀门(13)、并且开启一级产水管(11)和二级产水管(12)上的阀门(13),清洗液由二级产水管(12)进入罐体(1)且由二级产水管(12)一级产水管(11)排出罐体(1);When backwashing only the secondary packing area (5), close the water inlet pipe (7) and the drain pipe (8). The valve (13) is closed, and the valves (13) on the primary water production pipe (11) and the secondary water production pipe (12) are opened, so that the cleaning liquid enters the tank body (1) through the secondary water production pipe (12) and is discharged from the tank body (1) through the secondary water production pipe (12) and the primary water production pipe (11); 同时对一级填料区(3)和二级填料区(5)正洗时,开启进水管(7)和二级产水管(12)上的阀门(13)、并且关闭排水管(8)和一级产水管(11)上的阀门(13),清洗液由进水管(7)进入罐体(1)且由二级产水管(12)排出罐体(1);When the primary filling area (3) and the secondary filling area (5) are being washed simultaneously, the valves (13) on the water inlet pipe (7) and the secondary water production pipe (12) are opened, and the valves (13) on the drain pipe (8) and the primary water production pipe (11) are closed, so that the washing liquid enters the tank body (1) through the water inlet pipe (7) and is discharged from the tank body (1) through the secondary water production pipe (12); 同时对一级填料区(3)和二级填料区(5)反洗时,开启排水管(8)和二级产水管(12)上的阀门(13)、并且关闭进水管(7)和一级产水管(11)上的阀门(13),清洗液由二级产水管(12)进入罐体(1)且由排水管(8)排出罐体(1);When backwashing the primary filling area (3) and the secondary filling area (5) at the same time, the valves (13) on the drain pipe (8) and the secondary water production pipe (12) are opened, and the valves (13) on the water inlet pipe (7) and the primary water production pipe (11) are closed, and the cleaning liquid enters the tank body (1) through the secondary water production pipe (12) and is discharged from the tank body (1) through the drain pipe (8); 对一级填料区(3)进行反洗且对二级填料区(5)正洗时,开启排水管(8)和一级产水管(11)以及二级产水管(12)上的阀门(13)、并且关闭进水管(7)上阀门(13),清洗液由一级产水管(11)进入罐体(1)且由排水管(8)、二级产水管(12)排出罐体(1)。 When backwashing the primary filling area (3) and forward washing the secondary filling area (5), the valves (13) on the drain pipe (8) and the primary water production pipe (11) and the secondary water production pipe (12) are opened, and the valve (13) on the water inlet pipe (7) is closed, so that the cleaning liquid enters the tank body (1) through the primary water production pipe (11) and is discharged from the tank body (1) through the drain pipe (8) and the secondary water production pipe (12).
PCT/CN2023/118118 2023-09-11 2023-09-11 Oil removal apparatus and flushing method therefor Pending WO2025054793A1 (en)

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