[go: up one dir, main page]

WO2025045811A1 - A reactive hot melt adhesive composition, an article comprising the same and use thereof - Google Patents

A reactive hot melt adhesive composition, an article comprising the same and use thereof Download PDF

Info

Publication number
WO2025045811A1
WO2025045811A1 PCT/EP2024/073799 EP2024073799W WO2025045811A1 WO 2025045811 A1 WO2025045811 A1 WO 2025045811A1 EP 2024073799 W EP2024073799 W EP 2024073799W WO 2025045811 A1 WO2025045811 A1 WO 2025045811A1
Authority
WO
WIPO (PCT)
Prior art keywords
polyol
adhesive composition
hot melt
polyether
melt adhesive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/EP2024/073799
Other languages
French (fr)
Inventor
Xiaowei Ma
Jiangong Wei
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bostik SA
Original Assignee
Bostik SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bostik SA filed Critical Bostik SA
Publication of WO2025045811A1 publication Critical patent/WO2025045811A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7657Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
    • C08G18/7664Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
    • C08G18/7671Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • C08G18/12Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3203Polyhydroxy compounds
    • C08G18/3206Polyhydroxy compounds aliphatic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/4009Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
    • C08G18/4018Mixtures of compounds of group C08G18/42 with compounds of group C08G18/48
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4825Polyethers containing two hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4829Polyethers containing at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4854Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M17/00Producing multi-layer textile fabrics
    • D06M17/04Producing multi-layer textile fabrics by applying synthetic resins as adhesives
    • D06M17/10Polyurethanes polyurea
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2170/00Compositions for adhesives
    • C08G2170/20Compositions for hot melt adhesives

Definitions

  • a reactive hot melt adhesive composition an article comprising the same and use thereof
  • the present invention relates to the field of moisture-curable hot melt adhesives. More specifically, the invention relates to a reactive hot melt adhesive composition which is excellent in elastic recovery, peel strength and low in hardness.
  • HMPUR Reactive polyurethane hot melt adhesives
  • Urethane prepolymer with isocyanate termination is usually used as one of the main components of HMPUR, which could be heated to a molten state for coating and curing with moisture in the air or on the surface of the substrate or other substances containing active hydrogen to produce a strong bond.
  • Reactive hot melt adhesives can be applied to bond textiles, especially in the field of garment or lingerie manufacturing, to replace sewing and heat-sealing tapes, which simplifies the process, shortens production cycles, saves costs, and is beneficial for providing more competitive products in the market.
  • WO2021159377A1 discloses a reactive hot melt adhesive composition for bonding textile to textile, which comprises at least one NCO-terminated polyurethane prepolymer, the NCO-terminated polyurethane prepolymer comprises the reaction product of a) at least one polyisocyanate, b) at least one polyol selected from polytetrahydrofurans, polybutadiene polyols, hydrogenated polybutadiene polyols, polycarbonate polyols and combinations thereof, and c) optionally, at least one polyol different from component b).
  • the reactive hot melt adhesives on the market have certain elasticity and bonding strength, it is still underperforming when applied to some sportswear and underwear with high elasticity. Especially, when applied to the side bones of seamless sports pants, bras and sportswear, it would affect the comfort of seamless sportswear, shorten the service life and does not improve the quality and beauty of the garments. Therefore, it is still necessary to develop a hot melt adhesive composition with high tensile strength, elastic recovery, adhesive property, and low hardness, which is easy to process in the application of garment.
  • composition according to the present application meets these needs. It was found notably that the particular combination according to the present application, combining a particular urethane prepolymer, a particular polyether- based thermoplastic polyurethane, preferably at particular contents, led to a composition having improved adhesive power, tensile properties, unexpected elastic recovery and a reduced hardness. Moreover, it was found that this combination has an appropriate viscosity to apply it to the substrate in a relatively low temperature, and thus is cost saving and easy to process.
  • a reactive hot melt adhesive composition comprising a urethane prepolymer having an isocyanate group at the end, and at least one polyether-based thermoplastic polyurethane, wherein the urethane prepolymer is obtained by a reaction of a polyisocyanate and a polyol, and the polyol comprises at least one polyester polyol.
  • the content of the polyether-based thermoplastic polyurethane is 1-50 wt%, preferably 8-35 wt %, more preferably 11-25 wt%.
  • the polyether-based thermoplastic polyurethane has a Shore A hardness of 40-90, preferably 50-80, more preferably 55-75, in particular 60-75.
  • the polyether-based thermoplastic polyurethane is a reaction product of at least a poly(tetrahydrofuran)-containing polyether polyol, an aliphatic polyol and an aromatic polyisocyanate, preferably the polyether-based thermoplastic polyurethane is a reaction product of at least poly(tetrahydrofuran), 1 ,4-butanediol and methylene diphenyl diisocyanate.
  • the polyether-based thermoplastic polyurethane is obtained from a mixture comprising 55-75wt% of poly (tetrahydrofuran)-containing polyether polyol, 1- 10wt% of aliphatic polyol, 20-40wt% of aromatic polyisocyanate, based on the total weight of the mixture.
  • the molar ratio of the total isocyanate groups in the polyisocyanate to the total hydroxyl groups in the polyol (NCO/OH) is in a range of 1.05 to 6, preferably 1.1 to 2.5, more preferably 1.2 to 1.8.
  • the at least one polyester polyol comprises a non-crystalline polyester polyol.
  • the polyol further comprises at least one polyether polyol, preferably, the at least one polyether polyol comprises a linear polyether polyol, a non-linear polyether polyol or a combination thereof.
  • the polyol comprises, based on the total weight of the polyols: 18-100 wt% of a polyester polyol, preferably 20-30 wt%;
  • the polyol comprises, based on the total weight of the polyols: 40-50 wt% of a polyester polyol and 50-60 wt% of a linear polyether polyol.
  • the number average molecular weight (Mn) of the linear polyether polyol is 200-4,000 g/mol.
  • an article comprising at least one substrate and a cured adhesive formed by the reactive hot melt adhesive composition according to the invention.
  • the at least one substrate is textile.
  • the article of the invention is a garment or an underwear.
  • the reactive hot melt adhesive composition according to the invention for bonding two substrates, wherein at least one of the two substrates is textile.
  • one or more or “at least one”, as used herein, means one, two, three, four, five, six, seven, eight or more.
  • two or more means two, three, four, five, six, seven, eight or more.
  • room temperature refers to about 20 to 30 °C, such as about 25 °C.
  • the average molecular weight is the number average molecular weight.
  • the number average molecular weight could be detected by conventional method in the art, for example, by gel permeation chromatography method with polystyrene as calibration.
  • a urethane prepolymer should be understood to be an oligourethane having isocyanate groups which is to be regarded as an intermediate on the way to the crosslinked polyurethanes.
  • polyisocyanate includes an isocyanate compound having two or more isocyanate groups (-NCO), as well as oligomers or polymers formed therefrom, such as trimers.
  • the polyisocyanate may be aliphatic or aromatic. Aliphatic includes alicyclic herein.
  • the polyisocyanate may also comprise other substituents which do not significantly and adversely affect the performance of the composition of the present invention such as viscosity or adhesion.
  • Exemplary polyisocyanate includes but not limited to 2,2'-methylene diphenyl diisocyanate (MDI), 4,4'-methylene diphenyl diisocyanate, 2,4'-methylene diphenyl diisocyanate, 2,4-toluene diisocyanate (TDI). 2,6- toluene diisocyanate, 1 ,3-phenylene diisocyanate (PDI), 1,4-phenylene diisocyanate,
  • MDI 2,2'-methylene diphenyl diisocyanate
  • TDI 2,4'-methylene diphenyl diisocyanate
  • TDI 2,4-toluene diisocyanate
  • PDI 1,4-phenylene diisocyanate
  • NDI 1, 5-naphthylene diisocyanate
  • TXDI tetramethyl xylylene diisocyanate
  • XDI 4,4'-dibenzyl diisocyanate
  • XDI xylylene diisocyanate
  • aliphatic polyol in this context refers to an aliphatic polyol having two or more hydroxyl groups. Aliphatic polyol having a hydrocarbon side chain and straight-chain aliphatic polyol are included. Exemplary aliphatic polyol includes but not limited to glycerin, trimethylolpropane, 1 ,2,4-butanetriol, 1 ,2,5-pentanetriol, 1 ,2,6-hexanetriol, pentaerythritol, dipentaerythritol, neopentyl glycol, 2-methyl-1, 3-propanediol, 2,2- diethyl-1 ,3-propanediol, 2-methyl-2-propyl-1 , 3-propanediol, 2-butyl-2-ethyl-1 ,3- propanediol, 3-methyl-1,5-pentanediol, 2-methyl-2,4-pentanediol, 2,
  • crystalline polyester polyol should be understood as a polyester polyol with a crystallinity of at least 10%, including a semi-crystal line polyester polyol.
  • a “non-crystalline polyester polyol” refers to a polyester polyol with a crystallinity of lower than 10%, for example, 9%, 8% 7%, 6% ,5%, 4%, 3%, 2%, 1%, or an amorphous polyester polyol.
  • a “crystallinity” refers to a proportion of a crystalline region in a polymer, expressed in percentage. The crystallinity could be determined by a wide-angle X-ray diffraction (WAXD) method.
  • WAXD wide-angle X-ray diffraction
  • the crystallinity (%) is equal to a ratio of a crystalline diffraction peak area to the sum of the crystalline diffraction peak area and a non-crystalline diffraction peak area multiplied by 100%.
  • the crystallinity could be determined by a Bruker D8 ADVANCE DaVinci X-ray diffractometer in the present invention.
  • the non-crystalline polyester polyol could be linear or branched.
  • Hardness may be measured according to ASTM D2240-15 by a Shore A durometer, for example as described in the testing methods of the Examples below.
  • Viscosity may be measured according to ASTM D3236-15, for example as described in the testing methods of the Examples below.
  • Tensile strength and elongation may be measured according to ASTM D412-16 (Test Method A, die C), for example as described in the testing methods of the Examples below.
  • the peel strength may be measured according to ASTM D1876-08, for example as described in the testing methods of the Examples below.
  • the elastic recovery may be measured with a tensile tester, for example as described in the testing methods of the Examples below.
  • a reactive hot melt adhesive composition comprising a urethane prepolymer having an isocyanate group at the end, and at least one polyether-based thermoplastic polyurethane (hereinafter referred to as “polyether-based TPU”), wherein the urethane prepolymer is obtained by a reaction of a polyisocyanate and a polyol, and the polyol comprises at least one polyester polyol.
  • polyether-based TPU polyether-based thermoplastic polyurethane
  • thermoplastic polyurethane TPU
  • thermoplastic polyurethane herein has the conventional means commonly used in the art. For example, it could be explained as the materials which are capable of softening or melting when heated and of hardening when cooled, and are able to repeat the processes.
  • the polyether-based TPU according to the invention has a Shore A hardness of 40-90, preferably 50-80, more preferably 55-75, in particular 60-75.
  • the polyether-based TPU with this ranges would be beneficial for providing a softer adhesive composition with higher elastic recovery.
  • the polyether-based TPU could have a Shore A hardness of 40, 42, 44, 46, 48, 50, 52, 54, 55, 56, 58, 60, 62, 64, 66, 68, 70, 72, 74, 76, 78, 80, 82, 84, 86, 88, 90.
  • the polyether-based TPU according to the invention is a reaction product of reactants containing polyether polyol and polyisocyanate, preferably aromatic polyisocyanate, and optionally aliphatic polyol.
  • the polyether-based TPU is a reaction product of reactants containing at least a poly(tetrahydrofuran)- containing polyether polyol, an aliphatic polyol and an aromatic polyisocyanate.
  • the polyether-based TPU is a reaction product of a poly(tetrahydrofuran)- containing polyether polyol, an aliphatic polyol and an aromatic polyisocyanate.
  • the amount of polyether contained in the polyether-based TPU may be at least 50 wt%, preferably at least 60 wt%, for example, 50-80 wt%, e,g, 60, 65, 66, 67, 68, 69, 70, 75, 80 wt%, based on the total weight of the polyether-based TPU.
  • poly(tetrahydrofuran)-containing polyether polyol refers to a polyether polyol containing at least 30 wt% poly(tetrahydrofuran), preferably containing at least 50 wt%, more preferably containing at least 70wt%, most preferably containing at least 85 wt%, for example, containing at least 40wt%, at least 50wt%, at least 60 wt%, at least 70wt%, at least 80wt%, at least 90wt%, or 100wt% poly(tetrahydrofuran), with respect to the total weight of the poly(tetrahydrofuran)-containing polyether polyol.
  • poly(tetrahydrofuran) could be those conventionally used in the art, e.g., polytrimethylene ether glycol, polyethylene oxide, polypropylene oxide.
  • the number average molecular weight (Mn) of the poly(tetrahydrofuran) may be 150-4000 g/mol.
  • the aliphatic polyol is aliphatic diol.
  • the aliphatic polyol may be neopentyl glycol, 2-methyl-1 , 3-propanediol, 2,2-diethyl-1 ,3-propanediol, 2-methyl-2- propyl-1 ,3-propanediol, 2-butyl-2-ethyl-1 , 3-propanediol, 3-methyl-1 ,5-pentanediol, 2- methyl-2,4-pentanediol, 2,4-diethyl-1,5-pentanediol, 1 ,3,5-trimethyl-1 ,3-pentanediol, 2- methyl-1,6-hexanediol, 2-methyl-1 ,8-octanediol, 2-methyl-1,9-nonanediol, ethylene glycol, propylene glycol, 1 , 3-propan
  • the aliphatic polyol is a low molecular weight chain extender (i.e. having a molecular weight of less than 100 g/mol).
  • the low molecular weight chain extender may be selected from ethylene glycol, propylene glycol, 1 , 3-propanediol, butylene glycol and/or 1 ,4-butanediol, particularly 1 ,4-butanediol.
  • aromatic polyisocyanate here refers to the polyisocyanate having aromatic group within its structure and having two or more isocyanate groups (-NCO).
  • the aromatic polyisocyanate is an aromatic diisocyanate.
  • the aromatic polyisocyanate may be 2,2'-methylene diphenyl diisocyanate (MDI), 4,4'-methylene diphenyl diisocyanate, 2,4'-methylene diphenyl diisocyanate, 2,4-toluene diisocyanate (TDI).
  • 2,6-toluene diisocyanate 1 ,3-phenylene diisocyanate (PDI), 1 ,4-phenylene diisocyanate, 1,4-naphthalene-diisocyanate (NDI), 1 ,5-naphthylene diisocyanate, tetramethyl xylylene diisocyanate (TMXDI), 4,4'-dibenzyl diisocyanate and/or xylylene diisocyanate (XDI), preferably 2,2'-methylene diphenyl diisocyanate (MDI), 4,4- methylene diphenyl diisocyanate and/or 2, 4'-methylene diphenyl diisocyanate.
  • PDI 2,6-toluene diisocyanate
  • MDI 2,2'-methylene diphenyl diisocyanate
  • MDI 4,4- methylene diphenyl diisocyanate and/or 2, 4'-methylene
  • the polyether-based TPU is a linear polyether-based TPU.
  • the polyether-based TPU is a reaction product of (at least) poly(tetrahydrofuran), 1 ,4-butanediol and methylene diphenyl diisocyanate.
  • the polyether-based TPU may be commercially available, for example, the polyether-based TPU could be PEARLBONDTM 360 from Lubrizol Corporation, WHT-8670 from Wanhua Chemical Group Co., Ltd., Desmopan® 6064A, 6072A, 6080A, 9370A, and 9380A from Covestro AG, Elastollan® SP1150A, SP1155A, 1160A, 1170A, 1175A, 1180A, 1185A, 1190A from BASF.
  • PEARLBONDTM 360 from Lubrizol Corporation
  • WHT-8670 from Wanhua Chemical Group Co., Ltd.
  • Desmopan® 6064A, 6072A, 6080A, 9370A, and 9380A from Covestro AG
  • Elastollan® SP1150A, SP1155A, 1160A, 1170A, 1175A, 1180A, 1185A, 1190A from BASF.
  • the polyether-based TPU does not contain ester groups.
  • the polyether-based TPU is obtained from a mixture comprising 55-75wt% of poly(tetrahydrofuran)-containing polyether polyol, 1-10wt% of aliphatic polyol, 20-40wt% of aromatic polyisocyanate, based on the total weight of the mixture.
  • the poly (tetrahydrofuran)-containing polyether polyol could be used in an amount of 55, 56, 57, 58, 59, 60, 61 , 62, 63, 64, 65, 66, 67, 68, 69, 70, 71 , 72, 73, 74, 75 wt%, based on the total weight of the mixture.
  • the aliphatic polyol could be used in an amount of 1 , 2, 3, 4, 5, 6, 7, 8, 9, 10 wt%, based on the total weight of the mixture.
  • the aromatic polyisocyanate could be used in an amount of 20, 21 , 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40 wt%, based on the total weight of the mixture.
  • the content of the polyether-based TPU may be 1-50 wt%, preferably 8-35 wt %, more preferably 11-25 wt%, for example, 1 , 3, 5, 7, 9, 11, 12, 13, 15, 17, 18, 19, 20, 21 , 23, 25, 27, 28, 29, 31 , 33, 35, 37, 39, 41, 42, 43, 45, 47, 49, 50wt%.
  • the suitable ranges of the polyether-based TPU is beneficial for obtaining an adhesive composition which is softer, and higher in elastic recovery.
  • the urethane prepolymer is obtained by a reaction of a polyisocyanate and a polyol, and the polyol comprises at least one polyester polyol.
  • the polyester polyol may be obtained by the reaction of reactant(s) containing carboxylic acids with polyol(s).
  • the at least one polyester polyol comprises a non-crystalline polyester polyol, preferably consists of one or more non-crystalline polyester polyols.
  • the non-crystalline polyester polyol may comprise linear liquid polyester polyol.
  • the non-crystalline polyester polyol is a linear liquid polyester polyol.
  • a “liquid polyester polyol” is a polyester polyol which is liquid at room temperature (e.g. 18-25°C).
  • the linear liquid polyester polyol has a glass transition temperature (Tg) of at most 0°C, more preferably at most -10°C, even more preferably at most -20°C.
  • the linear liquid polyester polyol may have Tg comprised between 0°C and -60°C. The Tg may be measured by Differential Scanning Calorimetry (DSC).
  • DSC can be carried out by heating the sample twice from -100°C to 100°C with a heating rate of 20°C/min and a cooling rate of 40°C/min between the runs, the Tg corresponding to the temperature of the midpoint point of the DSC curve of the second run.
  • the non-crystalline polyester polyol is obtained by the reaction of reactant(s) containing carboxylic acid(s) (preferably aliphatic) with aliphatic polyol(s), preferably obtained by the reaction of reactant(s) containing dicarboxylic acid(s) (preferably aliphatic) with aliphatic diol(s), more preferably aliphatic dicarboxylic acid(s) with aliphatic diol(s).
  • the reactant containing carboxylic acids may be phthalic acid, isophthalic acid, terephthalic acid, phthalic anhydride, oxalic acid, malonic acid, succinic acid, adipic acid, sebacic acid, nonanedioic acid and/or 1,12- dodecanedicarboxylic acid, preferably phthalic acid, isophthalic acid, terephthalic acid, adipic acid, sebacic acid, and/or nonanedioic acid, more preferably adipic acid, sebacic acid, and/or nonanedioic acid.
  • the aliphatic diol may be ethylene glycol, neopentyl glycol, propylene glycol, 1,3-pentanediol, butylene glycol, 1,4-butanediol, pentanediol, hexanediol, octanediol, nonanediol, decanediol, octadecanediol and/or cyclohexanediol, preferably ethylene glycol, neopentyl glycol, propylene glycol, 1 ,3- pentanediol, butylene glycol, 1 ,4-butanediol, pentanediol and/or hexanediol.
  • the non-crystalline polyester polyol could be obtained from the reaction of isophthalic acid, sebacic acid, ethylene glycol, and neopentyl glycol.
  • the non-crystalline polyester polyol is obtained from the reaction of adipic acid, ethylene glycol, neopentyl glycol and hexanediol.
  • the non-crystalline polyester polyol may be commercially available, for example, the non-crystalline polyester polyol could be ETEROL 5100-1000, 5120, 5209-3500, 5256-5500, 5300, 5401 from Eternal Materials Co., Ltd., XCP-1000PM, XCP-2000PM, XCP-3000PM, XCP-1000M, XCP-2000M, XCP-3000M, XCP-R2170, XCP-R2570 from Xuchuan Chemical (Suzhou) Co., Ltd., DYNACOLL® 7210, 7230, 7231, 7250, 7255 from Evonik Degussa (China) Co., Ltd., FJ-20030 from SYNTHESIA INTERNACIONAL.
  • the number average molecular weight (Mn) of the polyester polyol may be 1 ,000- 8,000 g/mol, preferably 2,000-7,000 g/mol, for example 2,500, 3,000, 3,500, 4,000, 4,500, 5,000, 5,500, 6,000, 6,500, 7,000, 7,500, 8,000 g/mol.
  • the polyol may comprise, based on the total weight of the polyols, 18-100 wt% of a polyester polyol, for example, 20, 23, 25, 30, 35, 40, 43, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100 wt%.
  • the suitable amount of polyester polyol is beneficial for welldissolving the polyether-based TPU and obtaining an adhesive composition with adequate hardness and elastic recovery.
  • the polyol may further comprise at least one polyether polyol.
  • the at least one polyether polyol comprises a linear polyether polyol, a non-linear polyether polyol or a combination thereof.
  • Polyether polyol herein includes the addition or mixed addition of compounds of tetrahydrofuran, styrene oxide, ethylene oxide, propylene oxide, butylene oxide or epichlorohydrin, which may be prepared using di-to hexa-functional starter molecules, such as, water, ethylene glycol, 1 ,2- or 1 ,3-propylene glycol, bisphenol A, neopentylglycol, glycerol, trimethylolpropane, pentaerythritol, sorbitol, etc.
  • di-to hexa-functional starter molecules such as, water, ethylene glycol, 1 ,2- or 1 ,3-propylene glycol, bisphenol A, neopentylglycol, glycerol, trimethylolpropane, pentaerythritol, sorbitol, etc.
  • Linear polyether polyol preferably refers to these with the addition products of ethylene oxide or of propylene oxide or of mixtures thereof reacted with difunctional materials, for example ethylene glycol, propylene glycol or water, for example, propylene glycol polyether.
  • the linear polyether polyol could be commercially available.
  • the linear polyether polyol could be VORANOLTM P 400, 1000LM, 2000LM, 3000M, 4000LM from DOW Chemical Pacific Limited, CHE-204, CHE-210, CHE-220, CHE-2070E from Changhua Chemical Technologhy Co., Ltd., WANOL® C2004, C2010D, C2020, C2030, C2040D from Wanhua Chemical Group Co., Ltd..
  • the linear polyether polyol could be used alone or in combination.
  • the number average molecular weight (Mn) of the linear polyether polyol may be 200-4,000 g/mol, for example, 500, 800, 1,000, 1,500, 2,000, 2,500, 3,000, 3,500, 4,000 g/mol.
  • the polyol may comprise, based on the total weight of the polyols, 0-65 wt% of a linear polyether polyol, for example, 0, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 52, 55, 58, 60, 65 wt%. Excessive linear polyether polyol may reduce the peel strength and elastic recovery. A suitable content of linear polyether polyol would help in obtaining an adhesive composition which is softer and higher in elastic recovery.
  • Non-linear polyether polyol refers to these with the addition products of components comprising one or more tri— or higher-functional materials, for example glycerol, pentaerythritol or trimethylol propane.
  • glycerol for example, the product of methylene oxide with ethylene oxide and 1,2,3-propanetriol.
  • the non-linear polyether polyol could be commercially available.
  • the non-linear polyether polyol could be WANOL® C3040D, C3050D, C3110, F3128, F3135, F3140, F3147, F3150, F3170, F3056D from Wanhua Chemical Group Co., Ltd., CHE-304, CHE-330N, CHE-628, CHE- 632N, CHE-828from Changhua Chemical Technologhy Co., Ltd. VORANOLTM 1447, 2100, 2140, 3003, 3022J, 4701 , 4702, 8010 from DOW Chemical Pacific Limited.
  • the non-linear polyether polyol could be used alone or in combination.
  • the number average molecular weight (Mn) of the non-linear polyether polyol may be 1 ,000-8,000 g/mol, preferably 2,000-7,000 g/mol, for example 2,500, 3,000, 3,500, 4,000, 4,500, 5,000, 5,500, 6,000, 6,500, 7,000, 7,500, 8,000 g/mol.
  • the polyol may comprise, based on the total weight of the polyols, 0-32 wt% of a linear polyether polyol, for example, 0. 5, 6, 7, 8, 9,10, 11 , 12, 13, 14, 15, 16, 17, 18, 19, 20, 21 , 22, 23, 24, 25, 26, 27, 28, 29, 30, 31 , 32 wt%.
  • the suitable amount of the linear polyether polyol would be beneficial for obtaining an adhesive composition with preferable hardness, and thus the garments using the same would be softer and have better wearing experience.
  • the polyol may comprise (or consist of), based on the total weight of the polyols: 18-100 wt% of a polyester polyol; 0-65 wt% of a linear polyether polyol; and 0-32 wt% of a non-linear polyether polyol.
  • the polyol comprises (or consists of), based on the total weight of the polyols: 18-55 wt% of a polyester polyol, 45-65 wt% of a linear polyether polyol and 0-32 wt% of a non-linear polyether polyol.
  • the polyol comprises (or consists of), based on the total weight of the polyols: 40-50 wt% of a polyester polyol and 50-60 wt% of a linear polyether polyol.
  • the polyol comprises (or consists of), based on the total weight of the polyols: 20-30 wt% of a polyester polyol; 45-60 wt% of a linear polyether polyol; and 15-30 wt% of a non-linear polyether polyol, preferably 20-28 wt% of a polyester polyol; 48-55 wt% of a linear polyether polyol; and 20-28 wt% of a non-linear polyether polyol.
  • the polyol is a polyester polyol, more preferably, a noncrystalline polyester polyol.
  • the polyol according to the invention could also contain one or more polyols conventionally used in the art, which includes but not limited to castor oil, vegetable oil, the products of hydroxylation of unsaturated or polyunsaturated natural oils, the products of hydrogenations of unsaturated or polyunsaturated polyhydroxyl natural oils, polyhydroxyl esters of alkyl hydroxyl fatty acids, polymerized natural oils, alkylhydroxylated amides of fatty acids, polybutadiene diol, polyisobutylene diol and mixtures thereof.
  • polyols conventionally used in the art which includes but not limited to castor oil, vegetable oil, the products of hydroxylation of unsaturated or polyunsaturated natural oils, the products of hydrogenations of unsaturated or polyunsaturated polyhydroxyl natural oils, polyhydroxyl esters of alkyl hydroxyl fatty acids, polymerized natural oils, alkylhydroxylated amides of fatty acids, polybutadiene diol, polyisobutylene di
  • the polyisocyanates usable for preparing the urethane prepolymer used according to the invention are widely available commercially.
  • the polyisocyanate could be used alone or in combination.
  • the polyisocyanate is aromatic polyisocyanate.
  • the polyisocyanate may be selected from 2,2'-methylene diphenyl diisocyanate (MDI), 4,4'-methylene diphenyl diisocyanate, 2,4'-methylene diphenyl diisocyanate, 2,4- toluene diisocyanate (TDI).
  • MDI 2,2'-methylene diphenyl diisocyanate
  • TDI 2,4'-methylene diphenyl diisocyanate
  • 2,6-toluene diisocyanate 1 ,3-phenylene diisocyanate (PDI), 1,4-phenylene diisocyanate, 1,4-naphthalene-diisocyanate (NDI), 1, 5-naphthylene diisocyanate, tetramethyl xylylene diisocyanate (TMXDI), 4,4'-dibenzyl diisocyanate, xylylene diisocyanate (XDI) , polymeric MDI and their combinations thereof, preferably 2,2'-methylene diphenyl diisocyanate (MDI), 4,4'-methylene diphenyl diisocyanate, and/or 2,4'-methylene diphenyl diisocyanate.
  • MDI 2,2'-methylene diphenyl diisocyanate
  • MDI 2,4'-methylene diphenyl diisocyanate
  • XDI xylylene diisocyanate
  • polyisocyanate could be commercially available.
  • polyisocyanate could be WAN NATE® MDI-50 from Wanhua Chemical Group Co., Ltd., DESMODUR 2460 M from Covestro GmbH AG, LUPRANATE MIP from BASF.
  • the polyether-based TPU is not deemed as a kind of polyol, for the reactive hydroxyl group therein could be neglected when compared with the polyether polyol or polyester polyol.
  • the molar ratio of the total isocyanate groups in the polyisocyanate to the total hydroxyl groups in the polyol is in a range of 1.05 to 6, preferably 1.1 to 2.5, more preferably 1.2 to 1.8, for example, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.2, 2.4, 2.6, 2.8, 3, 3.5, 4, 4.5, 5, 5.5, 6.
  • the molar ratio of NCO/OH refers to the molar equivalent ratio in the system, i.e., the molar ratio of the number of isocyanate groups of the polyisocyanate to the number of hydroxyl groups of polyol used for synthesis of the polyurethane.
  • the NCO/OH is obtained by the above- mentioned calculation.
  • the molar ratio of NCO/OH in the said ranges is beneficial for the suitable crosslinking of the prepolymer, and thus the obtained adhesive composition has the needed viscosity easy to process.
  • the content of the urethane prepolymer is 50-99 wt%, preferably 65-92 wt%, more preferably 75-89 wt%, for example, 53, 55, 58, 60, 63, 65, 68, 70, 72, 75, 78, 80, 82, 85, 88, 90, 92, 95, 97, 99 wt%.
  • the hot melt adhesive composition according to the present invention can also contain other additives as long as the additives do not exert an adverse influence on the final properties of the composition, or on the reaction of the polyol with the polyisocyanate to form the urethane prepolymer.
  • the additives conventionally used include but are not limited to plasticizers, ultraviolet absorbers, antioxidants, flame retardants, catalysts, waxes and pigments.
  • plasticizer examples include but are not limited to dibutyl phthalate, dioctyl adipate, dioctyl phthalate, and mineral spirit.
  • Examples of the "ultraviolet absorber” include but are not limited to hindered amine, benzotriazole, benzoate, and hydroxyphenyltriazine.
  • antioxidant examples include but are not limited to phenol based antioxidants, thioether based antioxidants, phosphate based antioxidants, and amine based antioxidants.
  • flame retardant examples include but are not limited to halogen based flame retardants, antimony based flame retardants, phosphorous based flame retardants, and metal hydroxide based flame retardants.
  • Catalyst examples include but are not limited to metal based catalysts such as tin based catalysts (trimethyltin hydroxide, trimethyltin laurate, dibutyltin dilaurate, and dibutyltin maleate), lead based catalysts (lead naphthenate, lead oleate, and lead octoate), and other metal based catalysts (naphthenic acid metal salts such as cobalt naphthenate) and amine based catalysts such as tetramethylethylenediamine, triethylenediamine, diazabicycloalkenes, tetramethylhexylenediamine, and dialkylaminoalkylamines.
  • metal based catalysts such as tin based catalysts (trimethyltin hydroxide, trimethyltin laurate, dibutyltin dilaurate, and dibutyltin maleate), lead based catalysts (lead naphthenate, lead
  • waxes such as paraffin wax and microcrystalline wax.
  • pigment examples include but are not limited to titanium oxide and carbon black.
  • the additives could be added in an amount of less than 10 wt%, for example, in an amount of 9, 8, 7, 6, 5, 4, 3, 2, 1 , 0.5, 0 wt% based on the total weight of the composition.
  • all the components used for the preparation of the adhesive composition could be bio-based or non bio-based.
  • the reactive hot melt adhesive composition is a mixture of:
  • the reactive hot melt adhesive composition comprises, based on the total weight of the composition:
  • the reactive hot melt adhesive composition according to the invention may have a viscosity at 150°C of 5,000 to 80,000 mPa.s, preferably 10,000 to 40,000 mPa.s, more preferably 12,000 to 30,000 mPa.s.
  • the viscosity could be 5,000, 8,000, 10,000, 13,000, 16,000, 19,000, 22,000, 25,000, 26,000, 28,000, 31 ,000, 34,000, 37,000, 40,000, 43,000, 46,000, 49,000, 52,000, 55,000, 58,000, 60,000, 61 ,000, 62,000, 63,000, 64,000, 65,000, 68,000, 70,000, 75,000, 80,000 mPa.s.
  • the reactive hot melt adhesive composition advantageously has low hardness and viscosity, high elastic recovery and peel strength and suitable tensile properties.
  • the reactive hot melt adhesive composition has one of the following properties, preferably all of the following properties: a) Shore A hardness of less than 70, preferably less than or equal to 65; more preferably less than 60 b) Elastic recovery of more than 90%, preferably more than 95%; more preferably more than 96%; c) Peel strength of more than 45 N/25mm, preferably more than 50N/25mm.
  • the hot melt adhesive composition according to the invention could be processed as follows. i) dissolving the polyether-based TPU at evaluated temperature with mixing of polyester polyol, ii) adding one or more polyols other than the polyester polyol optionally thereby, iii) adding polyisocyanate to react so as to form the adhesive composition.
  • Vacuum may be carried out under a reduced pressure of 5 to 50 millibars (mbar), for a time in the range from 0.5 hour to 3 hours.
  • Step i) generally takes place at a temperature of 160-180 °C in order to better dissolve the polyether-based TPU.
  • the dissolution generally takes 0.5 to 3 hours. Stirring could be introduced to help dissolving.
  • step ii) the polyols other than the polyester polyol could be added one by one or all at once. It is preferably to introduce the polyols under N2 protection so as to keep the system in an oxygen-free environment.
  • step iii) before the addition of the polyisocyanate, the temperature generally would be controlled at 110-140 °C for reaction.
  • the reaction generally takes 1 to 3 hours in order to obtain the composition.
  • the additives could be added optionally.
  • timing of the addition of the additives to the hot melt adhesive composition there is no particular limitation on timing of the addition of the additives to the hot melt adhesive composition, as long as the reactive hot melt adhesive composition can be obtained.
  • the additives may be added, together with the polyol and the polyisocyanate in the case of synthesizing the urethane prepolymer.
  • the additives may be added after the urethane prepolymer is formed.
  • an article comprising at least one substrate and a cured adhesive formed by the reactive hot melt adhesive composition according to the invention.
  • the at least one substrate is textile.
  • the textile could be these conventionally used in the art, including but not limited to the natural fiber produced textile, the man-made fiber produced textile, or their mixtures.
  • the natural fiber includes but not limited to silk, animal fiber like wool, cotton, linen, and their combinations.
  • the man-made fiber includes but not limited to polyester fiber, nylon fiber, spandex, vinylon, polypropylene fiber, PVC fiber, viscose fiber, acetate fiber, copper ammonia fiber and recycled protein fiber, and their combinations.
  • the article is a garment or an underwear.
  • the garment or underwear includes but not limited to lingerie, undergarments, brassieres, pants, panties, swimwear, shapers, wetsuits, yoga clothes, camisoles, hosiery, sleepwear, aprons, ties, scrubs, space suits, uniforms, hats, garters, sweatbands, belts, activewear, outerwear, rainwear, cold-weather jackets, shirtings, dresses, blouses, mens and womens tops, sweaters, corsets, vests, knickers, socks, dresses, blouses, aprons, tuxedos, bisht, abaya, hijab, jilbab, thoub, burka, cape, costumes, diving suit, kilt, kimono, jerseys, gowns, protective clothing, sari, sarong, skirts, spats, stola, suits, straitjacket, tog
  • the reactive hot melt adhesive composition could be applied to the textile in normal ways.
  • it could be applied as follows. i’) preheating the adhesive composition as defined above in order to make it liquid, ii') coating said adhesive composition on a substrate, and then iii') crosslinking said adhesive composition.
  • step i’ the composition could be heated to 90-110°C in the Melter and the temperature of hose could be 100-120°C.
  • step ii’ the coating could be performed at 120-140°C.
  • Step (ii ') of coating the substrate is carried out by means of known coating devices, for example a slot coating applicator, a lip-type nozzle or the curtain type, roll coater or a manual coating device also called film-pull or filmograph.
  • coating devices for example a slot coating applicator, a lip-type nozzle or the curtain type, roll coater or a manual coating device also called film-pull or filmograph.
  • step iii’ crosslinking occurs in the presence of (atmospheric) humidity (and preferably a relative humidity between 40 and 70% at 23° C.), it has the effect of creating — between the polymer chains of the polyurethane used according to the invention, and under the action of the (atmospheric) humidity — bonds of the urea type, which lead to the formation of a three-dimensional polymer network.
  • (atmospheric) humidity and preferably a relative humidity between 40 and 70% at 23° C.
  • the reactive hot melt adhesive composition according to the invention for bonding two substrates, wherein at least one of the two substrates is textile.
  • the textile could be as described above for the article.
  • the adhesive composition according to the invention is high in elastic recovery, peel strength, and tensile properties, low in hardness, making it particularly suitable for use in garment manufacturing to replace sewing, and providing excellent wearing experience.
  • the adhesive composition also has relatively low viscosity and processing temperature, which is not only cost saving and energy saving, but also convenient in processing and thus time saving.
  • the viscosity is measured according to ASTM D3236-15 by a Brookfield DV2T viscometer using 29# spindle at 150°C. The viscosity was recorded after 15 min at 150°C. Hardness:
  • the hardness is measured according to ASTM D2240-15 by a Shore A durometer:
  • test specimen is composed of three layers of as-prepared cured sheet
  • the tensile strength and elongation are measured according to ASTM D412-16 (Test Method A) by an Instron 3366 universal testing system: 1. Prepare cured samples (the curing time is 120 h) with 10 cm width, 20 cm length and 2 mm thickness;
  • TS tensile strength, the stress at rupture, MPa
  • A the cross-sectional area of unstrained specimen, m 2 .
  • the elastic recovery is measured by an Instron 3366 universal testing system:
  • the peel strength is measured according to ASTM D1876-08 by an Instron 3366 universal testing system: 1. Prepare an adhesive composition film with 2.5 cm width, 10 cm length and 0.1 mm thickness on release paper, immediately transfer it to 1st piece of fabric (77% Nylon, 23% Spandex) by pressure, then cover the adhesive composition film with 2nd piece of fabric (77% Nylon, 23% Spandex), finally the lamination is completed by hot press machine with the pressing temperature of 50°C, pressing pressure of 2 bar, pressing time of 10s;
  • Example 1 The adhesive compositions of Examples and Comparative Examples are prepared as follows with the amount of the raw materials listed in Table 2:
  • Example 1 The adhesive compositions of Examples and Comparative Examples are prepared as follows with the amount of the raw materials listed in Table 2:
  • Example 1 The adhesive compositions of Examples and Comparative Examples are prepared as follows with the amount of the raw materials listed in Table 2:
  • Example 1 The adhesive compositions of Examples and Comparative Examples are prepared as follows with the amount of the raw materials listed in Table 2:
  • Polyether-based TPU was added to the non-crystalline polyester polyol to dissolve the polyether-based TPU at 170°C under vacuum. Stirring is performed. Linear polyether polyol was added thereby under N2 protection. Vacuum dehydration was performed at 120°C. Then isocyanate was added to react for 2 hours at 120 °C to obtain the composition.
  • Polyether-based TPU was added to the non-crystalline polyester polyol to dissolve the polyether-based TPU at 170°C under vacuum. Stirring is performed. Non-linear polyether polyol and linear polyether polyol were added thereby under N 2 protection. Vacuum dehydration was performed at 120°C. Then isocyanate was added to react for 2 hours at 120 °C to obtain the composition.
  • Polyether-based TPU was added to the non-crystalline polyester polyol to dissolve the polyether-based TPU at 170°C under vacuum. Stirring is performed. After the polyether- based TPU was dissolved completely, the temperature was decreased to 120 °C. Then isocyanate was added to react for 2 hours at 120 °C to obtain the composition. Comparative examples 1 to 2:
  • Example 2 The same preparation method as Example 2 was conducted, except that polyester-based TPU and thermoplastic acrylic resin are used instead of polyether-based TPU, respectively.
  • compositions of Examples 1 to 5 have high elastic recovery, low hardness, suitable viscosity, tensile properties and peel strength. More specifically, with the usage of polyether-based TPU, the composition shows relatively lower hardness, higher elastic recovery when comparing Example 2 with Comparative examples 1 to 2 (CE1 and CE2). In Example 2, with the combining usage of non-linear polyether polyol and linear polyether polyol, the hardness and the viscosity further decrease.
  • the adhesive composition in Examples 1, 2, 3, 4 and 5 were heated to 100°C in the Melter respectively and the temperatures of hose were about 110°C. Then they were dispensed by a slot coating applicator at 130°C for further application on the substrate. In combination with the results shown in Table 3, it shows that the composition of the invention could be easy to process with lower viscosity, and lower processing temperatures, which is cost saving and convenient in processing.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

The invention relates to a reactive hot melt adhesive composition comprising a urethane prepolymer having an isocyanate group at the end, and at least one polyether- based thermoplastic polyurethane, wherein the urethane prepolymer is obtained by a reaction of a polyisocyanate and a polyol, and the polyol comprises at least one polyester polyol The invention also relates to an article comprising at least one substrate and a cured adhesive formed by the reactive hot melt adhesive composition according to the invention, and use of the same for bonding two substrates.

Description

A reactive hot melt adhesive composition, an article comprising the same and use thereof
TECHNICAL FIELD
The present invention relates to the field of moisture-curable hot melt adhesives. More specifically, the invention relates to a reactive hot melt adhesive composition which is excellent in elastic recovery, peel strength and low in hardness.
TECHNICAL BACKGROUND
Reactive polyurethane hot melt adhesives (hereinafter referred to as " HMPUR") are widely used because they are solvent-free, easy to be applied, no need to mix two components during usage. Urethane prepolymer with isocyanate termination is usually used as one of the main components of HMPUR, which could be heated to a molten state for coating and curing with moisture in the air or on the surface of the substrate or other substances containing active hydrogen to produce a strong bond.
With the continuous pursuing for high quality life in recent years, knitted garments have an increasingly broad market. Reactive hot melt adhesives can be applied to bond textiles, especially in the field of garment or lingerie manufacturing, to replace sewing and heat-sealing tapes, which simplifies the process, shortens production cycles, saves costs, and is beneficial for providing more competitive products in the market.
WO2021159377A1 discloses a reactive hot melt adhesive composition for bonding textile to textile, which comprises at least one NCO-terminated polyurethane prepolymer, the NCO-terminated polyurethane prepolymer comprises the reaction product of a) at least one polyisocyanate, b) at least one polyol selected from polytetrahydrofurans, polybutadiene polyols, hydrogenated polybutadiene polyols, polycarbonate polyols and combinations thereof, and c) optionally, at least one polyol different from component b).
Although the reactive hot melt adhesives on the market have certain elasticity and bonding strength, it is still underperforming when applied to some sportswear and underwear with high elasticity. Especially, when applied to the side bones of seamless sports pants, bras and sportswear, it would affect the comfort of seamless sportswear, shorten the service life and does not improve the quality and beauty of the garments. Therefore, it is still necessary to develop a hot melt adhesive composition with high tensile strength, elastic recovery, adhesive property, and low hardness, which is easy to process in the application of garment.
SUMMARY OF THE INVENTION
It has now been found that the composition according to the present application meets these needs. It was found notably that the particular combination according to the present application, combining a particular urethane prepolymer, a particular polyether- based thermoplastic polyurethane, preferably at particular contents, led to a composition having improved adhesive power, tensile properties, unexpected elastic recovery and a reduced hardness. Moreover, it was found that this combination has an appropriate viscosity to apply it to the substrate in a relatively low temperature, and thus is cost saving and easy to process.
Therefore, provided is a reactive hot melt adhesive composition comprising a urethane prepolymer having an isocyanate group at the end, and at least one polyether-based thermoplastic polyurethane, wherein the urethane prepolymer is obtained by a reaction of a polyisocyanate and a polyol, and the polyol comprises at least one polyester polyol.
Preferably, based on the total weight of the composition, the content of the polyether-based thermoplastic polyurethane is 1-50 wt%, preferably 8-35 wt %, more preferably 11-25 wt%.
Preferably, the polyether-based thermoplastic polyurethane has a Shore A hardness of 40-90, preferably 50-80, more preferably 55-75, in particular 60-75.
Preferably, the polyether-based thermoplastic polyurethane is a reaction product of at least a poly(tetrahydrofuran)-containing polyether polyol, an aliphatic polyol and an aromatic polyisocyanate, preferably the polyether-based thermoplastic polyurethane is a reaction product of at least poly(tetrahydrofuran), 1 ,4-butanediol and methylene diphenyl diisocyanate.
Particularly, the polyether-based thermoplastic polyurethane is obtained from a mixture comprising 55-75wt% of poly (tetrahydrofuran)-containing polyether polyol, 1- 10wt% of aliphatic polyol, 20-40wt% of aromatic polyisocyanate, based on the total weight of the mixture. Preferably, the molar ratio of the total isocyanate groups in the polyisocyanate to the total hydroxyl groups in the polyol (NCO/OH) is in a range of 1.05 to 6, preferably 1.1 to 2.5, more preferably 1.2 to 1.8.
Preferably, the at least one polyester polyol comprises a non-crystalline polyester polyol.
Preferably, the polyol further comprises at least one polyether polyol, preferably, the at least one polyether polyol comprises a linear polyether polyol, a non-linear polyether polyol or a combination thereof.
In one embodiment, the polyol comprises, based on the total weight of the polyols: 18-100 wt% of a polyester polyol, preferably 20-30 wt%;
0-65 wt% of a linear polyether polyol, preferably 45-60 wt%; and
0-32 wt% of a non-linear polyether polyol, preferably 15-30wt%.
Preferably, the polyol comprises, based on the total weight of the polyols: 40-50 wt% of a polyester polyol and 50-60 wt% of a linear polyether polyol.
Preferably, the number average molecular weight (Mn) of the linear polyether polyol is 200-4,000 g/mol.
Provided is an article comprising at least one substrate and a cured adhesive formed by the reactive hot melt adhesive composition according to the invention. Preferably, the at least one substrate is textile.
Preferably, the article of the invention is a garment or an underwear.
Provided is also use of the reactive hot melt adhesive composition according to the invention for bonding two substrates, wherein at least one of the two substrates is textile.
DESCRIPTION OF THE INVENTION
General definitions and terms
The invention is further described in detail below, and it is to be understood that the terms are for the purpose of description but not intended to limit the invention.
The technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, unless otherwise indicated. In the event of a conflict, the definition provided in this application shall prevail.
As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. For example, "a polyol" has the same meaning as “at least one polyol" and “one or more polyol”, unless the context clearly indicates otherwise. It will be further understood that the terms "comprising", "comprise(s)" as used herein are synonymous with "including", "include(s)" or "containing", "contains". The terms “comprise(s)” and/or “comprising,’’ or “include(s)” and/or “including” when used in this specification, specify the presence of stated features (members, components, method steps or the like), but do not preclude the presence or addition of one or more other non-recited features.
The recitation of numerical ranges by endpoints includes all integer numbers and, where appropriate, fractions subsumed within that range (e.g. 1 to 5 can include 1, 2, 3, 4, 5 when referring to, for example, a number of elements, and can also include, e.g., 1.5, 2, 2.75 and 3.80, when referring to, for example, content). The recitation of numerical ranges by end points also includes the end point values themselves (e.g. from 1.0 to 5.0 includes both 1.0 and 5.0). Any numerical range recited herein is intended to include all sub-ranges subsumed therein.
Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment, but may. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner, as would be apparent to a person skilled in the art from this disclosure, in one or more embodiments. Furthermore, while some embodiments described herein include some but not other features included in other embodiments, combinations of features of different embodiments are meant to be within the scope of the invention, and form different embodiments, as would be understood by those in the art.
Preferred features and embodiments of the invention are set herein below. Any feature indicated as being preferred or advantageous may be combined with any other feature or features or statements indicated as being preferred or advantageous.
The various groups, radicals and letters which are included in the formulas described in the present application retain throughout the present text the same definition, unless otherwise stated.
The term "optional" or "optionally" as used herein means that the subsequently described event or circumstance may or may not occur. The description includes the occurrence or non- occurrence of the event or circumstance, as well as the arbitrary selection of the subsequently described content. Unless otherwise indicated, percentages, parts, and the like herein are provided by weight.
The term "one or more" or "at least one", as used herein, means one, two, three, four, five, six, seven, eight or more.
The term "two or more" as used herein, means two, three, four, five, six, seven, eight or more.
Unless otherwise stated, standards mentioned throughout the present application are those in effect on the date the application is filed.
The term "room temperature" as used herein refers to about 20 to 30 °C, such as about 25 °C.
As used herein, the average molecular weight is the number average molecular weight. The number average molecular weight could be detected by conventional method in the art, for example, by gel permeation chromatography method with polystyrene as calibration.
By “about X”, it is intended more or less 10% the value of X.
As used herein, the term "a urethane prepolymer" should be understood to be an oligourethane having isocyanate groups which is to be regarded as an intermediate on the way to the crosslinked polyurethanes.
As used herein, the term “polyisocyanate’’ includes an isocyanate compound having two or more isocyanate groups (-NCO), as well as oligomers or polymers formed therefrom, such as trimers. The polyisocyanate may be aliphatic or aromatic. Aliphatic includes alicyclic herein. The polyisocyanate may also comprise other substituents which do not significantly and adversely affect the performance of the composition of the present invention such as viscosity or adhesion. Exemplary polyisocyanate includes but not limited to 2,2'-methylene diphenyl diisocyanate (MDI), 4,4'-methylene diphenyl diisocyanate, 2,4'-methylene diphenyl diisocyanate, 2,4-toluene diisocyanate (TDI). 2,6- toluene diisocyanate, 1 ,3-phenylene diisocyanate (PDI), 1,4-phenylene diisocyanate,
1.4-naphthalene-diisocyanate (NDI), 1, 5-naphthylene diisocyanate, tetramethyl xylylene diisocyanate (TMXDI), 4,4'-dibenzyl diisocyanate, xylylene diisocyanate (XDI), butane-
1.4-diisocyanate, 1 ,6- hexamethylene diisocyanate (HMDI), 1 ,6-diisocyanate-2,2,4- trimethyl hexane, 1,12-diisocyanate-dodecane, isophorone diisocyanate (IPDI), 4,4- dicyclohexyl methane diisocyanate, 1,3- cyclohexane diisocyanate, 1 ,4-cyclohexane diisocyanate, 1-methyl-2,4-diisocyanate-cyclohexane and their combinations.
The “aliphatic polyol” in this context refers to an aliphatic polyol having two or more hydroxyl groups. Aliphatic polyol having a hydrocarbon side chain and straight-chain aliphatic polyol are included. Exemplary aliphatic polyol includes but not limited to glycerin, trimethylolpropane, 1 ,2,4-butanetriol, 1 ,2,5-pentanetriol, 1 ,2,6-hexanetriol, pentaerythritol, dipentaerythritol, neopentyl glycol, 2-methyl-1, 3-propanediol, 2,2- diethyl-1 ,3-propanediol, 2-methyl-2-propyl-1 , 3-propanediol, 2-butyl-2-ethyl-1 ,3- propanediol, 3-methyl-1,5-pentanediol, 2-methyl-2,4-pentanediol, 2,4-diethyl-1 ,5- pentanediol, 1,3,5-trimethyl-1 ,3-pentanediol, 2-methyl-1 ,6-hexanediol, 2-methyl-1 ,8- octanediol, 2-methyl-1,9-nonanediol, ethylene glycol, propylene glycol, 1 , 3-propanediol, butylene glycol, 1 ,4-butanediol, pentanediol, hexanediol, octanediol, nonanediol, decanediol, octadecanediol and cyclohexanediol, and their combinations.
As used herein, “crystalline polyester polyol” should be understood as a polyester polyol with a crystallinity of at least 10%, including a semi-crystal line polyester polyol. A “non-crystalline polyester polyol” refers to a polyester polyol with a crystallinity of lower than 10%, for example, 9%, 8% 7%, 6% ,5%, 4%, 3%, 2%, 1%, or an amorphous polyester polyol. A “crystallinity” refers to a proportion of a crystalline region in a polymer, expressed in percentage. The crystallinity could be determined by a wide-angle X-ray diffraction (WAXD) method. Specifically, by integration based on the WAXD diffraction spectrum, the crystallinity (%) is equal to a ratio of a crystalline diffraction peak area to the sum of the crystalline diffraction peak area and a non-crystalline diffraction peak area multiplied by 100%. The crystallinity could be determined by a Bruker D8 ADVANCE DaVinci X-ray diffractometer in the present invention. The non-crystalline polyester polyol could be linear or branched.
Hardness may be measured according to ASTM D2240-15 by a Shore A durometer, for example as described in the testing methods of the Examples below.
Viscosity may be measured according to ASTM D3236-15, for example as described in the testing methods of the Examples below.
Tensile strength and elongation may be measured according to ASTM D412-16 (Test Method A, die C), for example as described in the testing methods of the Examples below.
The peel strength may be measured according to ASTM D1876-08, for example as described in the testing methods of the Examples below.
The elastic recovery may be measured with a tensile tester, for example as described in the testing methods of the Examples below.
The reactive hot melt adhesive composition according to the invention and the article comprising the same will be described in detail below.
In one aspect, provided is a reactive hot melt adhesive composition comprising a urethane prepolymer having an isocyanate group at the end, and at least one polyether-based thermoplastic polyurethane (hereinafter referred to as “polyether-based TPU”), wherein the urethane prepolymer is obtained by a reaction of a polyisocyanate and a polyol, and the polyol comprises at least one polyester polyol.
Polvether-based TPU
It is surprising to find that with the addition of the polyether-based thermoplastic polyurethane (TPU), desired elastic recovery, hardness and peel strength could be obtained when applied in garments.
The wording "thermoplastic polyurethane” herein has the conventional means commonly used in the art. For example, it could be explained as the materials which are capable of softening or melting when heated and of hardening when cooled, and are able to repeat the processes.
Preferably, the polyether-based TPU according to the invention has a Shore A hardness of 40-90, preferably 50-80, more preferably 55-75, in particular 60-75. The polyether-based TPU with this ranges would be beneficial for providing a softer adhesive composition with higher elastic recovery. For example, the polyether-based TPU could have a Shore A hardness of 40, 42, 44, 46, 48, 50, 52, 54, 55, 56, 58, 60, 62, 64, 66, 68, 70, 72, 74, 76, 78, 80, 82, 84, 86, 88, 90.
Preferably, the polyether-based TPU according to the invention is a reaction product of reactants containing polyether polyol and polyisocyanate, preferably aromatic polyisocyanate, and optionally aliphatic polyol. Advantageously, the polyether-based TPU is a reaction product of reactants containing at least a poly(tetrahydrofuran)- containing polyether polyol, an aliphatic polyol and an aromatic polyisocyanate. Preferably, the polyether-based TPU is a reaction product of a poly(tetrahydrofuran)- containing polyether polyol, an aliphatic polyol and an aromatic polyisocyanate. The amount of polyether contained in the polyether-based TPU may be at least 50 wt%, preferably at least 60 wt%, for example, 50-80 wt%, e,g, 60, 65, 66, 67, 68, 69, 70, 75, 80 wt%, based on the total weight of the polyether-based TPU.
The "poly(tetrahydrofuran)-containing polyether polyol” refers to a polyether polyol containing at least 30 wt% poly(tetrahydrofuran), preferably containing at least 50 wt%, more preferably containing at least 70wt%, most preferably containing at least 85 wt%, for example, containing at least 40wt%, at least 50wt%, at least 60 wt%, at least 70wt%, at least 80wt%, at least 90wt%, or 100wt% poly(tetrahydrofuran), with respect to the total weight of the poly(tetrahydrofuran)-containing polyether polyol. Other component(s) except poly(tetrahydrofuran) could be those conventionally used in the art, e.g., polytrimethylene ether glycol, polyethylene oxide, polypropylene oxide. The number average molecular weight (Mn) of the poly(tetrahydrofuran) may be 150-4000 g/mol.
Preferably, the aliphatic polyol is aliphatic diol. The aliphatic polyol may be neopentyl glycol, 2-methyl-1 , 3-propanediol, 2,2-diethyl-1 ,3-propanediol, 2-methyl-2- propyl-1 ,3-propanediol, 2-butyl-2-ethyl-1 , 3-propanediol, 3-methyl-1 ,5-pentanediol, 2- methyl-2,4-pentanediol, 2,4-diethyl-1,5-pentanediol, 1 ,3,5-trimethyl-1 ,3-pentanediol, 2- methyl-1,6-hexanediol, 2-methyl-1 ,8-octanediol, 2-methyl-1,9-nonanediol, ethylene glycol, propylene glycol, 1 , 3-propanediol, butylene glycol, 1 ,4-butanediol, pentanediol, hexanediol, octanediol, nonanediol, decanediol, octadecanediol and/or cyclohexanediol, preferably ethylene glycol, propylene glycol, 1, 3-propanediol, butylene glycol, 1,4- butanediol, pentanediol and/or hexanediol, particularly 1 ,4-butanediol.
More preferably, the aliphatic polyol is a low molecular weight chain extender (i.e. having a molecular weight of less than 100 g/mol). The low molecular weight chain extender may be selected from ethylene glycol, propylene glycol, 1 , 3-propanediol, butylene glycol and/or 1 ,4-butanediol, particularly 1 ,4-butanediol.
The term “aromatic polyisocyanate” here refers to the polyisocyanate having aromatic group within its structure and having two or more isocyanate groups (-NCO). Preferably, the aromatic polyisocyanate is an aromatic diisocyanate. The aromatic polyisocyanate may be 2,2'-methylene diphenyl diisocyanate (MDI), 4,4'-methylene diphenyl diisocyanate, 2,4'-methylene diphenyl diisocyanate, 2,4-toluene diisocyanate (TDI). 2,6-toluene diisocyanate, 1 ,3-phenylene diisocyanate (PDI), 1 ,4-phenylene diisocyanate, 1,4-naphthalene-diisocyanate (NDI), 1 ,5-naphthylene diisocyanate, tetramethyl xylylene diisocyanate (TMXDI), 4,4'-dibenzyl diisocyanate and/or xylylene diisocyanate (XDI), preferably 2,2'-methylene diphenyl diisocyanate (MDI), 4,4- methylene diphenyl diisocyanate and/or 2, 4'-methylene diphenyl diisocyanate.
Preferably, the polyether-based TPU is a linear polyether-based TPU. In particular, the polyether-based TPU is a reaction product of (at least) poly(tetrahydrofuran), 1 ,4-butanediol and methylene diphenyl diisocyanate. The polyether-based TPU may be commercially available, for example, the polyether-based TPU could be PEARLBOND™ 360 from Lubrizol Corporation, WHT-8670 from Wanhua Chemical Group Co., Ltd., Desmopan® 6064A, 6072A, 6080A, 9370A, and 9380A from Covestro AG, Elastollan® SP1150A, SP1155A, 1160A, 1170A, 1175A, 1180A, 1185A, 1190A from BASF.
Advantageously, the polyether-based TPU does not contain ester groups.
In an embodiment, the polyether-based TPU is obtained from a mixture comprising 55-75wt% of poly(tetrahydrofuran)-containing polyether polyol, 1-10wt% of aliphatic polyol, 20-40wt% of aromatic polyisocyanate, based on the total weight of the mixture. For example, the poly (tetrahydrofuran)-containing polyether polyol could be used in an amount of 55, 56, 57, 58, 59, 60, 61 , 62, 63, 64, 65, 66, 67, 68, 69, 70, 71 , 72, 73, 74, 75 wt%, based on the total weight of the mixture. The aliphatic polyol could be used in an amount of 1 , 2, 3, 4, 5, 6, 7, 8, 9, 10 wt%, based on the total weight of the mixture. The aromatic polyisocyanate could be used in an amount of 20, 21 , 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40 wt%, based on the total weight of the mixture.
Based on the total weight of the composition according to the invention, the content of the polyether-based TPU may be 1-50 wt%, preferably 8-35 wt %, more preferably 11-25 wt%, for example, 1 , 3, 5, 7, 9, 11, 12, 13, 15, 17, 18, 19, 20, 21 , 23, 25, 27, 28, 29, 31 , 33, 35, 37, 39, 41, 42, 43, 45, 47, 49, 50wt%. The suitable ranges of the polyether-based TPU is beneficial for obtaining an adhesive composition which is softer, and higher in elastic recovery.
Urethane prepolymer
The urethane prepolymer is obtained by a reaction of a polyisocyanate and a polyol, and the polyol comprises at least one polyester polyol.
The polyester polyol may be obtained by the reaction of reactant(s) containing carboxylic acids with polyol(s).
Advantageously, the at least one polyester polyol comprises a non-crystalline polyester polyol, preferably consists of one or more non-crystalline polyester polyols.
The non-crystalline polyester polyol may comprise linear liquid polyester polyol. Preferably, the non-crystalline polyester polyol is a linear liquid polyester polyol. In the context of the present invention, a “liquid polyester polyol” is a polyester polyol which is liquid at room temperature (e.g. 18-25°C). Preferably, the linear liquid polyester polyol has a glass transition temperature (Tg) of at most 0°C, more preferably at most -10°C, even more preferably at most -20°C. For example, the linear liquid polyester polyol may have Tg comprised between 0°C and -60°C. The Tg may be measured by Differential Scanning Calorimetry (DSC). For example, DSC can be carried out by heating the sample twice from -100°C to 100°C with a heating rate of 20°C/min and a cooling rate of 40°C/min between the runs, the Tg corresponding to the temperature of the midpoint point of the DSC curve of the second run.
In a specific embodiment, the non-crystalline polyester polyol is obtained by the reaction of reactant(s) containing carboxylic acid(s) (preferably aliphatic) with aliphatic polyol(s), preferably obtained by the reaction of reactant(s) containing dicarboxylic acid(s) (preferably aliphatic) with aliphatic diol(s), more preferably aliphatic dicarboxylic acid(s) with aliphatic diol(s). For example, the reactant containing carboxylic acids may be phthalic acid, isophthalic acid, terephthalic acid, phthalic anhydride, oxalic acid, malonic acid, succinic acid, adipic acid, sebacic acid, nonanedioic acid and/or 1,12- dodecanedicarboxylic acid, preferably phthalic acid, isophthalic acid, terephthalic acid, adipic acid, sebacic acid, and/or nonanedioic acid, more preferably adipic acid, sebacic acid, and/or nonanedioic acid. For example, the aliphatic diol may be ethylene glycol, neopentyl glycol, propylene glycol, 1,3-pentanediol, butylene glycol, 1,4-butanediol, pentanediol, hexanediol, octanediol, nonanediol, decanediol, octadecanediol and/or cyclohexanediol, preferably ethylene glycol, neopentyl glycol, propylene glycol, 1 ,3- pentanediol, butylene glycol, 1 ,4-butanediol, pentanediol and/or hexanediol. For example, the non-crystalline polyester polyol could be obtained from the reaction of isophthalic acid, sebacic acid, ethylene glycol, and neopentyl glycol. Alternatively and preferably, the non-crystalline polyester polyol is obtained from the reaction of adipic acid, ethylene glycol, neopentyl glycol and hexanediol.
The non-crystalline polyester polyol may be commercially available, for example, the non-crystalline polyester polyol could be ETEROL 5100-1000, 5120, 5209-3500, 5256-5500, 5300, 5401 from Eternal Materials Co., Ltd., XCP-1000PM, XCP-2000PM, XCP-3000PM, XCP-1000M, XCP-2000M, XCP-3000M, XCP-R2170, XCP-R2570 from Xuchuan Chemical (Suzhou) Co., Ltd., DYNACOLL® 7210, 7230, 7231, 7250, 7255 from Evonik Degussa (China) Co., Ltd., FJ-20030 from SYNTHESIA INTERNACIONAL.
The number average molecular weight (Mn) of the polyester polyol may be 1 ,000- 8,000 g/mol, preferably 2,000-7,000 g/mol, for example 2,500, 3,000, 3,500, 4,000, 4,500, 5,000, 5,500, 6,000, 6,500, 7,000, 7,500, 8,000 g/mol.
The polyol may comprise, based on the total weight of the polyols, 18-100 wt% of a polyester polyol, for example, 20, 23, 25, 30, 35, 40, 43, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100 wt%. The suitable amount of polyester polyol is beneficial for welldissolving the polyether-based TPU and obtaining an adhesive composition with adequate hardness and elastic recovery.
The polyol may further comprise at least one polyether polyol. Preferably, the at least one polyether polyol comprises a linear polyether polyol, a non-linear polyether polyol or a combination thereof.
Polyether polyol herein includes the addition or mixed addition of compounds of tetrahydrofuran, styrene oxide, ethylene oxide, propylene oxide, butylene oxide or epichlorohydrin, which may be prepared using di-to hexa-functional starter molecules, such as, water, ethylene glycol, 1 ,2- or 1 ,3-propylene glycol, bisphenol A, neopentylglycol, glycerol, trimethylolpropane, pentaerythritol, sorbitol, etc.
Linear polyether polyol preferably refers to these with the addition products of ethylene oxide or of propylene oxide or of mixtures thereof reacted with difunctional materials, for example ethylene glycol, propylene glycol or water, for example, propylene glycol polyether. The linear polyether polyol could be commercially available. For example, the linear polyether polyol could be VORANOL™ P 400, 1000LM, 2000LM, 3000M, 4000LM from DOW Chemical Pacific Limited, CHE-204, CHE-210, CHE-220, CHE-2070E from Changhua Chemical Technologhy Co., Ltd., WANOL® C2004, C2010D, C2020, C2030, C2040D from Wanhua Chemical Group Co., Ltd.. In this context, the linear polyether polyol could be used alone or in combination.
The number average molecular weight (Mn) of the linear polyether polyol may be 200-4,000 g/mol, for example, 500, 800, 1,000, 1,500, 2,000, 2,500, 3,000, 3,500, 4,000 g/mol.
The polyol may comprise, based on the total weight of the polyols, 0-65 wt% of a linear polyether polyol, for example, 0, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 52, 55, 58, 60, 65 wt%. Excessive linear polyether polyol may reduce the peel strength and elastic recovery. A suitable content of linear polyether polyol would help in obtaining an adhesive composition which is softer and higher in elastic recovery.
Non-linear polyether polyol refers to these with the addition products of components comprising one or more tri— or higher-functional materials, for example glycerol, pentaerythritol or trimethylol propane. For example, the product of methylene oxide with ethylene oxide and 1,2,3-propanetriol. The non-linear polyether polyol could be commercially available. For example, the non-linear polyether polyol could be WANOL® C3040D, C3050D, C3110, F3128, F3135, F3140, F3147, F3150, F3170, F3056D from Wanhua Chemical Group Co., Ltd., CHE-304, CHE-330N, CHE-628, CHE- 632N, CHE-828from Changhua Chemical Technologhy Co., Ltd. VORANOL™ 1447, 2100, 2140, 3003, 3022J, 4701 , 4702, 8010 from DOW Chemical Pacific Limited. In this context, the non-linear polyether polyol could be used alone or in combination.
The number average molecular weight (Mn) of the non-linear polyether polyol may be 1 ,000-8,000 g/mol, preferably 2,000-7,000 g/mol, for example 2,500, 3,000, 3,500, 4,000, 4,500, 5,000, 5,500, 6,000, 6,500, 7,000, 7,500, 8,000 g/mol.
The polyol may comprise, based on the total weight of the polyols, 0-32 wt% of a linear polyether polyol, for example, 0. 5, 6, 7, 8, 9,10, 11 , 12, 13, 14, 15, 16, 17, 18, 19, 20, 21 , 22, 23, 24, 25, 26, 27, 28, 29, 30, 31 , 32 wt%. The suitable amount of the linear polyether polyol would be beneficial for obtaining an adhesive composition with preferable hardness, and thus the garments using the same would be softer and have better wearing experience.
In particular, the polyol may comprise (or consist of), based on the total weight of the polyols: 18-100 wt% of a polyester polyol; 0-65 wt% of a linear polyether polyol; and 0-32 wt% of a non-linear polyether polyol.
In a first embodiment, the polyol comprises (or consists of), based on the total weight of the polyols: 18-55 wt% of a polyester polyol, 45-65 wt% of a linear polyether polyol and 0-32 wt% of a non-linear polyether polyol. For example, the polyol comprises (or consists of), based on the total weight of the polyols: 40-50 wt% of a polyester polyol and 50-60 wt% of a linear polyether polyol. Alternatively, the polyol comprises (or consists of), based on the total weight of the polyols: 20-30 wt% of a polyester polyol; 45-60 wt% of a linear polyether polyol; and 15-30 wt% of a non-linear polyether polyol, preferably 20-28 wt% of a polyester polyol; 48-55 wt% of a linear polyether polyol; and 20-28 wt% of a non-linear polyether polyol.
In a second embodiment, the polyol is a polyester polyol, more preferably, a noncrystalline polyester polyol.
The polyol according to the invention could also contain one or more polyols conventionally used in the art, which includes but not limited to castor oil, vegetable oil, the products of hydroxylation of unsaturated or polyunsaturated natural oils, the products of hydrogenations of unsaturated or polyunsaturated polyhydroxyl natural oils, polyhydroxyl esters of alkyl hydroxyl fatty acids, polymerized natural oils, alkylhydroxylated amides of fatty acids, polybutadiene diol, polyisobutylene diol and mixtures thereof.
The polyisocyanates usable for preparing the urethane prepolymer used according to the invention are widely available commercially. The polyisocyanate could be used alone or in combination. Preferably, the polyisocyanate is aromatic polyisocyanate.
The polyisocyanate may be selected from 2,2'-methylene diphenyl diisocyanate (MDI), 4,4'-methylene diphenyl diisocyanate, 2,4'-methylene diphenyl diisocyanate, 2,4- toluene diisocyanate (TDI). 2,6-toluene diisocyanate, 1 ,3-phenylene diisocyanate (PDI), 1,4-phenylene diisocyanate, 1,4-naphthalene-diisocyanate (NDI), 1, 5-naphthylene diisocyanate, tetramethyl xylylene diisocyanate (TMXDI), 4,4'-dibenzyl diisocyanate, xylylene diisocyanate (XDI) , polymeric MDI and their combinations thereof, preferably 2,2'-methylene diphenyl diisocyanate (MDI), 4,4'-methylene diphenyl diisocyanate, and/or 2,4'-methylene diphenyl diisocyanate. For example, it could be a mixture of 2,4’ and 4,4’ diphenylmethane diisocyanates. The polyisocyanate could be commercially available. For example, polyisocyanate could be WAN NATE® MDI-50 from Wanhua Chemical Group Co., Ltd., DESMODUR 2460 M from Covestro Deutschland AG, LUPRANATE MIP from BASF.
In this context, the polyether-based TPU is not deemed as a kind of polyol, for the reactive hydroxyl group therein could be neglected when compared with the polyether polyol or polyester polyol.
In an embodiment, the molar ratio of the total isocyanate groups in the polyisocyanate to the total hydroxyl groups in the polyol (NCO/OH) is in a range of 1.05 to 6, preferably 1.1 to 2.5, more preferably 1.2 to 1.8, for example, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.2, 2.4, 2.6, 2.8, 3, 3.5, 4, 4.5, 5, 5.5, 6. The molar ratio of NCO/OH refers to the molar equivalent ratio in the system, i.e., the molar ratio of the number of isocyanate groups of the polyisocyanate to the number of hydroxyl groups of polyol used for synthesis of the polyurethane. In this context, the NCO/OH is obtained by the above- mentioned calculation. The molar ratio of NCO/OH in the said ranges is beneficial for the suitable crosslinking of the prepolymer, and thus the obtained adhesive composition has the needed viscosity easy to process.
Based on the total weight of the composition, the content of the urethane prepolymer is 50-99 wt%, preferably 65-92 wt%, more preferably 75-89 wt%, for example, 53, 55, 58, 60, 63, 65, 68, 70, 72, 75, 78, 80, 82, 85, 88, 90, 92, 95, 97, 99 wt%.
Additives
The hot melt adhesive composition according to the present invention can also contain other additives as long as the additives do not exert an adverse influence on the final properties of the composition, or on the reaction of the polyol with the polyisocyanate to form the urethane prepolymer. The additives conventionally used include but are not limited to plasticizers, ultraviolet absorbers, antioxidants, flame retardants, catalysts, waxes and pigments.
Examples of the "plasticizer" include but are not limited to dibutyl phthalate, dioctyl adipate, dioctyl phthalate, and mineral spirit.
Examples of the "ultraviolet absorber" include but are not limited to hindered amine, benzotriazole, benzoate, and hydroxyphenyltriazine.
Examples of the "antioxidant" include but are not limited to phenol based antioxidants, thioether based antioxidants, phosphate based antioxidants, and amine based antioxidants. Examples of the "flame retardant" include but are not limited to halogen based flame retardants, antimony based flame retardants, phosphorous based flame retardants, and metal hydroxide based flame retardants.
Examples of the "catalyst" include but are not limited to metal based catalysts such as tin based catalysts (trimethyltin hydroxide, trimethyltin laurate, dibutyltin dilaurate, and dibutyltin maleate), lead based catalysts (lead naphthenate, lead oleate, and lead octoate), and other metal based catalysts (naphthenic acid metal salts such as cobalt naphthenate) and amine based catalysts such as tetramethylethylenediamine, triethylenediamine, diazabicycloalkenes, tetramethylhexylenediamine, and dialkylaminoalkylamines.
Examples of the "wax" include but are not limited to waxes such as paraffin wax and microcrystalline wax.
Examples of the "pigment" include but are not limited to titanium oxide and carbon black.
The additives could be added in an amount of less than 10 wt%, for example, in an amount of 9, 8, 7, 6, 5, 4, 3, 2, 1 , 0.5, 0 wt% based on the total weight of the composition.
In this context, all the components used for the preparation of the adhesive composition could be bio-based or non bio-based.
The reactive hot melt adhesive composition
In an embodiment, the reactive hot melt adhesive composition comprises, based on the total weight of the composition:
1-50 wt%, preferably 8-35 wt%, more preferably 11-25 wt% of the at least one polyether-based TPU;
50-99 wt%, preferably 65-92wt%, more preferably 75-89wt% of the urethane prepolymer;
0-10 wt%, preferably 0-5 wt%, more preferably 0-2 wt% of one or more additives.
The ingredients of this embodiment are as described above, including the embodiments and preferred features.
The reactive hot melt adhesive composition according to the invention may have a viscosity at 150°C of 5,000 to 80,000 mPa.s, preferably 10,000 to 40,000 mPa.s, more preferably 12,000 to 30,000 mPa.s. For example, the viscosity could be 5,000, 8,000, 10,000, 13,000, 16,000, 19,000, 22,000, 25,000, 26,000, 28,000, 31 ,000, 34,000, 37,000, 40,000, 43,000, 46,000, 49,000, 52,000, 55,000, 58,000, 60,000, 61 ,000, 62,000, 63,000, 64,000, 65,000, 68,000, 70,000, 75,000, 80,000 mPa.s. The reactive hot melt adhesive composition advantageously has low hardness and viscosity, high elastic recovery and peel strength and suitable tensile properties.
In one embodiment, the reactive hot melt adhesive composition has one of the following properties, preferably all of the following properties: a) Shore A hardness of less than 70, preferably less than or equal to 65; more preferably less than 60 b) Elastic recovery of more than 90%, preferably more than 95%; more preferably more than 96%; c) Peel strength of more than 45 N/25mm, preferably more than 50N/25mm.
The hot melt adhesive composition according to the invention could be processed as follows. i) dissolving the polyether-based TPU at evaluated temperature with mixing of polyester polyol, ii) adding one or more polyols other than the polyester polyol optionally thereby, iii) adding polyisocyanate to react so as to form the adhesive composition.
Between each of the preceding steps, vacuum could be introduced to keep the system working in optimum anhydrous conditions. Vacuum may be carried out under a reduced pressure of 5 to 50 millibars (mbar), for a time in the range from 0.5 hour to 3 hours.
Step i) generally takes place at a temperature of 160-180 °C in order to better dissolve the polyether-based TPU. The dissolution generally takes 0.5 to 3 hours. Stirring could be introduced to help dissolving.
In step ii), the polyols other than the polyester polyol could be added one by one or all at once. It is preferably to introduce the polyols under N2 protection so as to keep the system in an oxygen-free environment.
In step iii), before the addition of the polyisocyanate, the temperature generally would be controlled at 110-140 °C for reaction. The reaction generally takes 1 to 3 hours in order to obtain the composition.
During the preparation, the additives could be added optionally. There is no particular limitation on timing of the addition of the additives to the hot melt adhesive composition, as long as the reactive hot melt adhesive composition can be obtained. For example, the additives may be added, together with the polyol and the polyisocyanate in the case of synthesizing the urethane prepolymer. Alternatively, the additives may be added after the urethane prepolymer is formed.
Article and use In a second aspect, provided is an article comprising at least one substrate and a cured adhesive formed by the reactive hot melt adhesive composition according to the invention. In one embodiment, the at least one substrate is textile. The textile could be these conventionally used in the art, including but not limited to the natural fiber produced textile, the man-made fiber produced textile, or their mixtures. The natural fiber includes but not limited to silk, animal fiber like wool, cotton, linen, and their combinations. The man-made fiber includes but not limited to polyester fiber, nylon fiber, spandex, vinylon, polypropylene fiber, PVC fiber, viscose fiber, acetate fiber, copper ammonia fiber and recycled protein fiber, and their combinations.
In a specific embodiment, the article is a garment or an underwear. The garment or underwear includes but not limited to lingerie, undergarments, brassieres, pants, panties, swimwear, shapers, wetsuits, yoga clothes, camisoles, hosiery, sleepwear, aprons, ties, scrubs, space suits, uniforms, hats, garters, sweatbands, belts, activewear, outerwear, rainwear, cold-weather jackets, shirtings, dresses, blouses, mens and womens tops, sweaters, corsets, vests, knickers, socks, dresses, blouses, aprons, tuxedos, bisht, abaya, hijab, jilbab, thoub, burka, cape, costumes, diving suit, kilt, kimono, jerseys, gowns, protective clothing, sari, sarong, skirts, spats, stola, suits, straitjacket, toga, tights, towel, veils, wetsuit, medical compression garments, bandages, suit interlinings, waistbands, and all components therein. The adhesive composition is particularly suitable when the garment or underwear requires high elastic recovery, and soft wearing experience in addition to desirable adhesive force or peel strength.
According to the invention, the reactive hot melt adhesive composition could be applied to the textile in normal ways. In an embodiment, it could be applied as follows. i’) preheating the adhesive composition as defined above in order to make it liquid, ii') coating said adhesive composition on a substrate, and then iii') crosslinking said adhesive composition.
In step i’), the composition could be heated to 90-110°C in the Melter and the temperature of hose could be 100-120°C.
In step ii’), the coating could be performed at 120-140°C.
Step (ii ') of coating the substrate is carried out by means of known coating devices, for example a slot coating applicator, a lip-type nozzle or the curtain type, roll coater or a manual coating device also called film-pull or filmograph.
Generally, it employs a basis weight of adhesive composition in the range from 20 to 100 g/m2. In step iii’), crosslinking occurs in the presence of (atmospheric) humidity (and preferably a relative humidity between 40 and 70% at 23° C.), it has the effect of creating — between the polymer chains of the polyurethane used according to the invention, and under the action of the (atmospheric) humidity — bonds of the urea type, which lead to the formation of a three-dimensional polymer network.
In a third aspect, provided is use of the reactive hot melt adhesive composition according to the invention for bonding two substrates, wherein at least one of the two substrates is textile. The textile could be as described above for the article.
Beneficial effects
The adhesive composition according to the invention is high in elastic recovery, peel strength, and tensile properties, low in hardness, making it particularly suitable for use in garment manufacturing to replace sewing, and providing excellent wearing experience. The adhesive composition also has relatively low viscosity and processing temperature, which is not only cost saving and energy saving, but also convenient in processing and thus time saving.
EXAMPLES
The present invention will be described below by way of Examples and Comparative Examples. However, the present invention is not limited to these Examples as long as the present invention does not depart from the scope of the present invention.
Testing methods:
Viscosity:
The viscosity is measured according to ASTM D3236-15 by a Brookfield DV2T viscometer using 29# spindle at 150°C. The viscosity was recorded after 15 min at 150°C. Hardness:
The hardness is measured according to ASTM D2240-15 by a Shore A durometer:
1. Prepare cured samples (the curing time is 120 h) with 10 cm width, 20 cm length and 2 mm thickness;
2. The test specimen is composed of three layers of as-prepared cured sheet;
3. Measure the hardness and the test time is 10 s.
Tensile strength and elongation:
The tensile strength and elongation are measured according to ASTM D412-16 (Test Method A) by an Instron 3366 universal testing system: 1. Prepare cured samples (the curing time is 120 h) with 10 cm width, 20 cm length and 2 mm thickness;
2. Cut dumbbell specimens from the cured samples (Die C), and measure the width and thickness to calculate the cross-sectional area for each dumbbell specimen;
3. Make two marks on each specimen and the distance between two marks is about 2.5 cm;
4. Place the dumbbell specimen in the grips;
5. Start tensile test, record the force and elongation at break, and calculate the tensile strength as follow:
TS = F(BE) I
Where:
TS = tensile strength, the stress at rupture, MPa;
F(BE) = the force at rupture, MN;
A = the cross-sectional area of unstrained specimen, m2.
Elastic recovery:
The elastic recovery is measured by an Instron 3366 universal testing system:
1. Prepare cured samples (the curing time is 120 h) with 10 cm width, 20 cm length and 0.5 mm thickness;
2. Cut dumbbell specimens from the cured samples, with the size of Die-C recited in ASTM D412-16;
3. Make two marks on each specimen and the distance between two marks is about 2.5 cm (Lo);
4. Place the dumbbell specimen in the grips, separate the grips to extend the distance between two marks from 2.5 cm to 10 cm (LE);
5. Hold for 60 s, then remove the specimen from the grips;
6. Measure the distance between two marks after 180 s (LR), and calculate the elastic recovery as follow:
ER (%) = (LE - LR) I (LE - Lo) x 100
Where:
ER = elastic recovery, %;
Lo = the original distance between two marks on the specimen, cm;
LE = the extended distance between two marks on the specimen, cm;
LR = the recovered distance between two marks on the specimen, cm.
Peel strength:
The peel strength is measured according to ASTM D1876-08 by an Instron 3366 universal testing system: 1. Prepare an adhesive composition film with 2.5 cm width, 10 cm length and 0.1 mm thickness on release paper, immediately transfer it to 1st piece of fabric (77% Nylon, 23% Spandex) by pressure, then cover the adhesive composition film with 2nd piece of fabric (77% Nylon, 23% Spandex), finally the lamination is completed by hot press machine with the pressing temperature of 50°C, pressing pressure of 2 bar, pressing time of 10s;
2. After 7 days at 25°C and 50%RH, the final peel strength of cured specimens are measured. Raw materials of the reactive hot melt adhesive compositions used in Examples and Comparative Examples are shown in Table 1 below.
Table 1
Figure imgf000020_0001
The adhesive compositions of Examples and Comparative Examples are prepared as follows with the amount of the raw materials listed in Table 2: Example 1 :
Polyether-based TPU was added to the non-crystalline polyester polyol to dissolve the polyether-based TPU at 170°C under vacuum. Stirring is performed. Linear polyether polyol was added thereby under N2 protection. Vacuum dehydration was performed at 120°C. Then isocyanate was added to react for 2 hours at 120 °C to obtain the composition.
Example 2:
Polyether-based TPU was added to the non-crystalline polyester polyol to dissolve the polyether-based TPU at 170°C under vacuum. Stirring is performed. Non-linear polyether polyol and linear polyether polyol were added thereby under N2 protection. Vacuum dehydration was performed at 120°C. Then isocyanate was added to react for 2 hours at 120 °C to obtain the composition.
Examples 3 to 5:
Polyether-based TPU was added to the non-crystalline polyester polyol to dissolve the polyether-based TPU at 170°C under vacuum. Stirring is performed. After the polyether- based TPU was dissolved completely, the temperature was decreased to 120 °C. Then isocyanate was added to react for 2 hours at 120 °C to obtain the composition. Comparative examples 1 to 2:
The same preparation method as Example 2 was conducted, except that polyester-based TPU and thermoplastic acrylic resin are used instead of polyether-based TPU, respectively.
Table 2
Figure imgf000021_0001
The testing results are shown in Table 3.
Table 3
Figure imgf000021_0002
Figure imgf000022_0001
The results show that the compositions of Examples 1 to 5 (E1 , E2, E3, E4 and E5) have high elastic recovery, low hardness, suitable viscosity, tensile properties and peel strength. More specifically, with the usage of polyether-based TPU, the composition shows relatively lower hardness, higher elastic recovery when comparing Example 2 with Comparative examples 1 to 2 (CE1 and CE2). In Example 2, with the combining usage of non-linear polyether polyol and linear polyether polyol, the hardness and the viscosity further decrease.
Application process:
The adhesive composition in Examples 1, 2, 3, 4 and 5 were heated to 100°C in the Melter respectively and the temperatures of hose were about 110°C. Then they were dispensed by a slot coating applicator at 130°C for further application on the substrate. In combination with the results shown in Table 3, it shows that the composition of the invention could be easy to process with lower viscosity, and lower processing temperatures, which is cost saving and convenient in processing.
Many modifications and variations of this invention can be made without departing from its spirit and scope, as will be apparent to those skilled in the art. The specific embodiments described herein are offered by way of example only, and the invention is to be limited only by the terms of the appended claims, along with the full scope of equivalents to which such claims are entitled.

Claims

1. A reactive hot melt adhesive composition comprising: a urethane prepolymer having an isocyanate group at the end, and at least one polyether-based thermoplastic polyurethane, wherein the urethane prepolymer is obtained by a reaction of a polyisocyanate and a polyol, the polyol comprising at least one polyester polyol, and the at least one polyester polyol comprising a non-crystalline polyester polyol comprising a linear liquid polyester polyol.
2. The reactive hot melt adhesive composition according to claim 1 , wherein based on the total weight of the composition, the content of the polyether- based thermoplastic polyurethane is 1-50 wt%, preferably 8-35 wt %, more preferably 11-25 wt%.
3. The reactive hot melt adhesive composition according to claim 1 or 2, wherein the polyether-based thermoplastic polyurethane has a Shore A hardness of 40-90, preferably 50-80, more preferably 55-75, in particular 60-75.
4. The reactive hot melt adhesive composition according to any of claims 1 to 3, wherein the polyether-based thermoplastic polyurethane is a reaction product of at least a poly(tetrahydrofuran)-containing polyether polyol, an aliphatic polyol and an aromatic polyisocyanate, preferably the polyether- based thermoplastic polyurethane is a reaction product of at least poly(tetrahydrofuran), 1,4-butanediol and methylene diphenyl diisocyanate.
5. The reactive hot melt adhesive composition according to claim 4, wherein the polyether-based thermoplastic polyurethane is obtained from a mixture comprising 55-75wt% of poly(tetrahydrofuran)-containing polyether polyol, 1-10wt% of aliphatic polyol, 20-40wt% of aromatic polyisocyanate, based on the total weight of the mixture.
6. The reactive hot melt adhesive composition according to any of claims 1 to 5, wherein the molar ratio of the total isocyanate groups in the polyisocyanate to the total hydroxyl groups in the polyol (NCO/OH) is in a range of 1.05 to 6, preferably 1.1 to 2.5, more preferably 1.2 to 1.8.
7. The reactive hot melt adhesive composition according to any of claims 1 to 6, wherein the non-crystalline polyester polyol is a linear liquid polyester polyol.
8. The reactive hot melt adhesive composition according to any of claims 1 to 7, wherein the linear liquid polyester polyol has a glass transition temperature of at most 0°C.
9. The reactive hot melt adhesive composition according to any of claims 1 to 8, wherein the polyol further comprises at least one polyether polyol, preferably, the at least one polyether polyol comprises a linear polyether polyol, a non-linear polyether polyol or a combination thereof.
10. The reactive hot melt adhesive composition according to any of claims 1 to 9, wherein the polyol comprises, based on the total weight of the polyols: 18-100 wt% of a polyester polyol, preferably 20-30 wt%;
0-65 wt% of a linear polyether polyol, preferably 45-60 wt%; and 0-32 wt% of a non-linear polyether polyol, preferably 15-30wt%.
11. The reactive hot melt adhesive composition according to any of claims 1 to 10, wherein the polyol comprises, based on the total weight of the polyols: 40-50 wt% of a polyester polyol and 50-60 wt% of a linear polyether polyol.
12. The reactive hot melt adhesive composition according to any of claims 9 to 11, wherein the number average molecular weight (Mn) of the linear polyether polyol is 200-4,000 g/mol.
13. An article comprising at least one substrate and a cured adhesive formed by the reactive hot melt adhesive composition according to any of the claims 1 to 12.
14. The article of claim 13, wherein the at least one substrate is textile.
15. The article of claim 13 or 14 being a garment or an underwear.
16. Use of the reactive hot melt adhesive composition according to any of claims 1 to 12 for bonding two substrates, wherein at least one of the two substrates is textile.
PCT/EP2024/073799 2023-08-28 2024-08-26 A reactive hot melt adhesive composition, an article comprising the same and use thereof Pending WO2025045811A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP23315329.5A EP4516831A1 (en) 2023-08-28 2023-08-28 A reactive hot melt adhesive composition, an article comprising the same and use thereof
EP23315329.5 2023-08-28

Publications (1)

Publication Number Publication Date
WO2025045811A1 true WO2025045811A1 (en) 2025-03-06

Family

ID=88237666

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2024/073799 Pending WO2025045811A1 (en) 2023-08-28 2024-08-26 A reactive hot melt adhesive composition, an article comprising the same and use thereof

Country Status (2)

Country Link
EP (1) EP4516831A1 (en)
WO (1) WO2025045811A1 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0717890B2 (en) * 1989-05-20 1995-03-01 新田ゼラチン株式会社 Reactive hot melt adhesive
WO2001094489A2 (en) * 2000-06-06 2001-12-13 H.B. Fuller Licensing & Financing, Inc. Method of bonding permeable substrates with hot melt moisture cure adhesive
JP2018002805A (en) * 2016-06-29 2018-01-11 東洋インキScホールディングス株式会社 Pressure sensitive adhesive and adhesive sheet
WO2018165546A1 (en) * 2017-03-09 2018-09-13 H.B. Fuller Company Reactive hot melt polyurethane adhesive with low monomeric diisocyanate content
WO2021159377A1 (en) 2020-02-13 2021-08-19 Henkel Ag & Co. Kgaa Reactive hot melt adhesive composition and use thereof
US20210269687A1 (en) * 2020-02-28 2021-09-02 H.B. Fuller Company Heat resistant hot melt moisture cure adhesive composition and articles including the same

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0717890B2 (en) * 1989-05-20 1995-03-01 新田ゼラチン株式会社 Reactive hot melt adhesive
WO2001094489A2 (en) * 2000-06-06 2001-12-13 H.B. Fuller Licensing & Financing, Inc. Method of bonding permeable substrates with hot melt moisture cure adhesive
JP2018002805A (en) * 2016-06-29 2018-01-11 東洋インキScホールディングス株式会社 Pressure sensitive adhesive and adhesive sheet
WO2018165546A1 (en) * 2017-03-09 2018-09-13 H.B. Fuller Company Reactive hot melt polyurethane adhesive with low monomeric diisocyanate content
WO2021159377A1 (en) 2020-02-13 2021-08-19 Henkel Ag & Co. Kgaa Reactive hot melt adhesive composition and use thereof
US20210269687A1 (en) * 2020-02-28 2021-09-02 H.B. Fuller Company Heat resistant hot melt moisture cure adhesive composition and articles including the same

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
LUBRIZOL: "Estane AG 8451", 2018, pages 1 - 1, XP093119432, Retrieved from the Internet <URL:https://www.lubrizol.com/-/media/Lubrizol/Engineered-Polymers/Documents/Engineered-Polymer-TDS/Estane-AG-8451.pdf> [retrieved on 20240115] *

Also Published As

Publication number Publication date
EP4516831A1 (en) 2025-03-05

Similar Documents

Publication Publication Date Title
EP2181132B1 (en) Aqueous polyurethaneurea compositions including dispersions and films
EP2209865B1 (en) Bonding of heat-activated films including a plasticizer
CA2957536C (en) Moisture vapor transmission thermoplastic polyurethane with high heat resistance
KR102362772B1 (en) Breathable and crosslinkable thermoplastic polyurethane
US11312808B2 (en) Aqueous polyurethane dispersions, prepolymers, and shaped articles made therefrom
EP3155165A1 (en) Aqueous polyurethaneurea compositions including dispersions and films
US12378453B2 (en) Reactive hot melt adhesive composition and use thereof
JP7425977B2 (en) Moisture-curing hot melt adhesive composition, adhesive, and clothing
WO2025045811A1 (en) A reactive hot melt adhesive composition, an article comprising the same and use thereof
TWI673292B (en) Breathable and crosslinkable thermoplastic polyurethane and method of bonding two components

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 24761241

Country of ref document: EP

Kind code of ref document: A1