WO2024239679A1 - Coal mine rubber-tyred vehicle auxiliary transport roadway accumulated dust cleaning robot - Google Patents
Coal mine rubber-tyred vehicle auxiliary transport roadway accumulated dust cleaning robot Download PDFInfo
- Publication number
- WO2024239679A1 WO2024239679A1 PCT/CN2024/072536 CN2024072536W WO2024239679A1 WO 2024239679 A1 WO2024239679 A1 WO 2024239679A1 CN 2024072536 W CN2024072536 W CN 2024072536W WO 2024239679 A1 WO2024239679 A1 WO 2024239679A1
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- WIPO (PCT)
- Prior art keywords
- coal mine
- dust
- lane
- water
- rubber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/005—Mobile installations, particularly for upkeeping in situ road or railway furniture, for instance road barricades, traffic signs; Mobile installations particularly for upkeeping tunnel walls
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/10—Hydraulically loosening or dislodging undesirable matter; Raking or scraping apparatus ; Removing liquids or semi-liquids e.g., absorbing water, sliding-off mud
- E01H1/101—Hydraulic loosening or dislodging, combined or not with mechanical loosening or dislodging, e.g. road washing machines with brushes or wipers
Definitions
- the invention belongs to the technical field of coal mine lane dust cleaning, and relates to a coal mine rubber-wheeled vehicle auxiliary transport lane dust cleaning robot.
- auxiliary transportation tunnel in the coal mine is an important part of the production and operation of the coal mine.
- personnel, materials, equipment, and supplies must be transported through the auxiliary transportation system.
- Auxiliary transportation in coal mines mainly includes two forms: rail transportation and trackless rubber-wheeled vehicle transportation. Due to the harsh underground environment, a large amount of dust is easily accumulated inside the auxiliary transportation tunnel, which not only affects the air quality of the tunnel and endangers the health of personnel, but also increases the risk of fire and explosion. Therefore, timely and effective cleaning of dust accumulation inside the auxiliary transportation tunnel is an important measure to ensure safe production in coal mines.
- the auxiliary transportation of underground coal mines at home and abroad adopts the method of manual driving and manual dispatching, and the system and equipment are not intelligent.
- the research on vehicle intelligence and automatic driving at home and abroad mainly focuses on civilian and military vehicles.
- the dust suppression and dust removal work in the auxiliary transportation of underground coal mines at home and abroad basically adopts the method of watering and dust suppression by sprinkler trucks combined with manual flushing of the lane walls, and the effect also consumes a lot of manpower and material resources and is not ideal.
- the air quality of the lane is reduced, which has a great impact on people's health and the lane environment.
- the purpose of the present invention is to solve the problem of cleaning dust accumulation in coal mine tunnels, and to provide a coal mine rubber-wheeled vehicle auxiliary transport tunnel dust cleaning robot, which can automatically navigate inside the auxiliary transport tunnel and use a combination of tidal and wet methods to clean the dust inside the auxiliary transport tunnel, including dust accumulated on power pipelines, thereby improving cleaning efficiency and quality and reducing safety risks.
- the present invention provides the following technical solutions:
- a dust cleaning robot for auxiliary transport lanes of a rubber-wheeled vehicle in a coal mine comprising a dust tidal wiping device for coal mine power facilities, a wet dust flushing device, an automatic navigation system and an electro-hydraulic control system arranged on an electric-driven rubber-wheeled walking platform; the electric-driven rubber-wheeled walking platform, the dust tidal wiping device for coal mine power facilities, the wet dust flushing device and the automatic navigation system are all connected to the electro-hydraulic control system;
- the electric-driven rubber-wheeled walking platform is navigated and moved by the automatic navigation system, and operates in the coal mine tunnel under the drive of the electro-hydraulic control system;
- the dust wiping device for coal mine power facilities is arranged on the electric-driven rubber-wheeled walking platform
- the front end of the device cleans the dust on the power pipelines in the tunnel under the control of the electro-hydraulic control system;
- the wet dust flushing device cleans the dust on the sides, top plate and bottom plate of the tunnel under the control of the electro-hydraulic control system.
- the coal mine power facility dust wiping device includes a lateral positioning and moving device, a tidal wiping mechanical arm, and a tunnel cable dust wiping device;
- the lateral positioning and moving device is fixedly arranged at the front end of the electric drive rubber wheel type walking platform, the tunnel cable dust wiping device is arranged at the upper end of the tidal wiping mechanical arm, and the tidal wiping mechanical arm is rotatably connected to the lateral positioning and moving device through a hydraulic rotating disk;
- the tidal wiping mechanical arm realizes lateral movement under the drive of the lateral positioning and moving device, and realizes adjustment of the circumferential angle under the drive of the hydraulic rotating disk;
- the tunnel cable dust wiping device realizes position and angle adjustment under the drive of the tidal wiping mechanical arm.
- the lane cable dust wiping device comprises a roller mounting frame, a roller brush, and a spray device; the roller brush is rotatably mounted on the roller mounting frame through a rotating shaft; a spiral swing hydraulic motor is provided between the roller mounting frame and the mechanical arm, and the roller mounting frame rotates under the drive of the spiral swing hydraulic motor to adjust the angle of the roller brush;
- the rotating shaft is connected with a hydraulic cycloidal motor, and the drum-type brush is driven by the hydraulic cycloidal motor to rotate and wipe the cable; the spray device is fixed on the drum mounting frame and sprays toward the drum-type brush.
- the tide-type wiping robot arm includes a first articulated arm and a second articulated arm; one end of the first articulated arm is hinged to the hydraulic rotating disk, and the other end is hinged to the second articulated arm, and the tunnel cable dust wiping device is hinged to an end of the second articulated arm away from the first articulated arm; hydraulic cylinders are respectively hinged between the first articulated arm and the hydraulic rotating disk, between the first articulated arm and the second articulated arm, and between the second articulated arm and the tunnel cable dust wiping device, and relative rotation is achieved through the hydraulic cylinders.
- the lateral positioning and moving device includes a slide base, a slide plate, and a multi-stage hydraulic cylinder; the hydraulic rotating disk is arranged on the slide plate, the slide base is provided with a transversely arranged sliding guide rail, and the slide plate is slidably arranged on the sliding guide rail; the slide plate is connected to the multi-stage hydraulic cylinder, and slides under the drive of the multi-stage hydraulic cylinder to achieve lateral displacement; an installation position is provided on the hydraulic rotating disk for connecting the tide-type wiping robot arm.
- the wet dust flushing device includes a wet flushing device for both sides of a coal mine tunnel, a wet flushing device for the roof of a coal mine tunnel, and a wet flushing device for the bottom plate of a tunnel;
- the wet flushing device for both sides of a coal mine tunnel and the wet flushing device for the roof of a coal mine tunnel are both retractable structures to adapt to the size of the tunnel;
- the wet flushing device for the bottom plate of the tunnel is arranged below the electric-driven rubber-wheeled walking platform to flush the bottom plate of the tunnel downward;
- the wet flushing device for the roof of a coal mine tunnel is arranged at the rear end of the electric-driven rubber-wheeled walking platform to flush the roof of the tunnel upward;
- the wet flushing device for both sides of a coal mine tunnel is also arranged at the rear end of the electric-driven rubber-wheeled walking platform to flush both sides of the tunnel to both sides.
- the wet flushing device on both sides of the coal mine tunnel includes a lifting arm, a telescopic arm, and a water spray frame;
- the telescopic arm is fixedly arranged on the lifting arm, and the water spray frame is fixedly arranged at one end of the telescopic arm away from the lifting arm;
- a nozzle is arranged on the water spray frame;
- the water spray frame can adjust its position state under the drive of the lifting arm and the telescopic arm;
- the water spray frame includes a main pipe and a plurality of branch pipes, the main pipe is connected to the telescopic arm, the branch pipe is vertically connected to the main pipe and is evenly distributed along the main pipe;
- the nozzle is arranged at the end of the branch pipe and is aligned with both sides along the axial direction of the branch pipe; there are two telescopic arms, which are respectively telescoped toward the two ends of the lifting arm, and each telescopic arm is provided with at least one water spray frame.
- the wet flushing device for the roof of a coal mine tunnel includes a water spray frame and a lifting mechanism; the water spray frame is fixedly arranged at the top of the lifting mechanism, and is driven to rise and fall by the lifting mechanism to adapt to the height of the roof; a plurality of nozzles are arranged on the water spray frame, and the nozzles are connected to a water pumping device to spray water and flush the roof of the tunnel;
- the water spray frame includes a water collecting pipe and a guide frame;
- the water collecting pipe is arranged on the guide frame, and the guide frame is arranged at the top of the lifting mechanism and is slidably connected to the lifting mechanism;
- the lifting mechanism drives the guide frame to slide up and down, thereby driving the water collecting pipe to move; a rotating mechanism is arranged between the water collecting pipe and the guide frame, and the angle of the water collecting pipe is adjusted by the rotating mechanism, thereby changing the angle between the nozzle water flow and the roof.
- the electric-driven rubber-wheeled walking platform is also provided with an automatic water tank;
- the automatic water tank comprises a box body, a water tank cover, and a flap mechanism, a water outlet pipe is provided at the bottom of the box body, and the water outlet pipe is respectively connected to the dust tidal wiping device and the wet dust flushing device of the coal mine power facility for clean water supply;
- a liquid level sensor is provided in the box body, and the water tank cover is rotatably arranged on the water inlet of the box body through the flap mechanism, and the water tank cover is driven by the flap mechanism according to the liquid level information fed back by the liquid level sensor to realize the opening and closing of the water inlet;
- a lifting mechanism and a retractable bellows are provided in the water inlet, the lifting mechanism is fixedly arranged in the water inlet, one end of the bellows is fixedly arranged in the water inlet, and the other end is connected to the retractable end of the lifting mechanism, and is extended or retracted along the water in
- the electric-driven rubber-wheeled walking platform, the coal mine power facility dust tidal wiping device, and the wet dust flushing device are all provided with sensors for detecting their positions and operating states.
- the sensors are connected to the electro-hydraulic control system, and the electro-hydraulic control system controls the operation of each device according to the sensor signals.
- the coal mine rubber-wheeled vehicle auxiliary transport lane dust cleaning robot provided by the present invention can automatically navigate inside the auxiliary transport lane, and use a combination of tidal and wet methods to clean the dust inside the auxiliary transport lane, including dust on power pipelines, thereby improving cleaning efficiency and quality and reducing safety risks.
- the coal mine rubber-wheeled vehicle auxiliary transport lane dust cleaning robot provided by the present invention adopts an electric-driven rubber-wheeled walking platform as a mobile carrier, and has the characteristics of small size, light weight, simple operation, strong adaptability, etc.
- the dust cleaning robot for auxiliary transport lanes of rubber-wheeled vehicles in coal mines provided by the present invention adopts a combination of a tidal wiping device for dust accumulation in coal mine power facilities and a wet dust flushing device, which can effectively clean dust accumulation on power pipelines and other facilities while avoiding Damage to facilities.
- the coal mine rubber-wheeled vehicle auxiliary transport lane dust cleaning robot provided by the present invention adopts an automatic navigation system and an electro-hydraulic control system, which can realize autonomous walking and cleaning operations, reduce manual intervention, and improve the level of intelligence.
- the coal mine rubber-wheeled vehicle auxiliary transport lane dust cleaning robot provided by the present invention adopts an automatic water filling tank, which can automatically open and close the water inlet according to the information fed back by the liquid level sensor, thereby realizing autonomous management of clean water supply.
- FIG1 is an overall schematic diagram of a dust cleaning robot for auxiliary transport lanes of a rubber-wheeled vehicle in a coal mine according to the present invention.
- FIG. 2 is a schematic diagram of an electric-driven rubber-wheeled walking platform in the present invention.
- FIG3 is an overall schematic diagram of the wet-type dust wiping device for coal mine power facilities of the present invention.
- FIG. 4 is an axonometric view of the wet-type dust wiping device for coal mine power facilities according to the present invention.
- FIG. 5 is a control schematic diagram of the spray device in the present invention.
- FIG. 6 is a schematic diagram of a rotating disk in the present invention.
- FIG. 7 is a schematic diagram of a lateral positioning moving device in the present invention.
- FIG8 is an overall schematic diagram of the wet flushing device for both sides of a coal mine tunnel according to the present invention.
- FIG. 9 is a front view of the wet flushing device for both sides of a coal mine tunnel according to the present invention.
- FIG. 10 is an overall schematic diagram of the wet flushing device for the roof of a coal mine tunnel according to the present invention.
- FIG. 11 is a schematic diagram of the lifting mechanism in the wet flushing device for the roof of a coal mine tunnel.
- FIG. 12 is an overall schematic diagram of the automatic water adding tank in the present invention.
- 11-electric drive rubber wheel walking platform 12-dust tidal wiping device for coal mine power facilities; 13-wet flushing device for both sides of coal mine tunnels; 14-wet flushing device for coal mine tunnel roof; 15-wet flushing device for tunnel floor; 16-automatic water tank; 17-electro-hydraulic control system; 111-powertrain system; 112-electrical system; 113-explosion-proof battery box; 114-control console; 115-wire control pedal; 116-motor; 117-explosion-proof electric steering system for mines; 118-explosion-proof wheels; 121-channel cable dust wiping device; 122-tidal wiping mechanical arm; 123-rotating plate; 124-lateral positioning moving device; 125-tidal cleaning control system; 1211-roller mounting frame; 1212-roller brush; 1213-spraying device; 1214-rotating shaft; 1215-spiral swing hydraulic motor; 1216-hydraulic cycloidal motor; 12
- Figures 1 to 12 are a dust cleaning robot for auxiliary transport lanes of coal mine rubber-wheeled vehicles, including a dust tidal wiping device 12 for coal mine power facilities, a wet dust flushing device, an automatic water tank 16, an automatic navigation system and an electro-hydraulic control system 17 installed on an electric-driven rubber-wheeled walking platform 11; the electric-driven rubber-wheeled walking platform, the dust tidal wiping device 11 for coal mine power facilities, the wet dust flushing device, the automatic navigation system, and the automatic water tank 16 are all connected to the electro-hydraulic control system 17;
- the electric-driven rubber-wheeled walking platform 11 is navigated and moved by an automatic navigation system, and operates in the coal mine tunnel under the drive of an electro-hydraulic control system 17; a dust-accumulated wet wiping device 12 for coal mine power facilities is installed at the front end of the electric-driven rubber-wheeled walking platform 11, The dust accumulated on the power pipelines in the tunnel is cleaned under the control of the electro-hydraulic control system 17; the wet dust flushing device cleans the dust accumulated on the two sides, top plate and bottom plate of the tunnel under the control of the electro-hydraulic control system 17.
- the wet dust flushing device comprises a wet flushing device 13 for both sides of the coal mine tunnel, a wet flushing device 14 for the top plate of the coal mine tunnel, and a wet flushing device 15 for the bottom plate of the tunnel;
- the wet flushing device 13 for both sides of the coal mine tunnel and the wet flushing device 14 for the top plate of the coal mine tunnel are both retractable structures to adapt to the size of the tunnel;
- the wet flushing device 15 for the bottom plate of the tunnel is installed under the electric-driven rubber-wheeled walking platform 11 to flush the bottom plate of the tunnel downwards;
- the wet flushing device 14 for the top plate of the coal mine tunnel is installed under the electric-driven rubber-wheeled walking platform 11 to flush the bottom plate of the tunnel downwards
- the rear end of the rubber-wheeled walking platform 11 is used to flush the tunnel roof upwards;
- the wet flushing device 13 on both sides of the coal mine tunnel is also installed at the rear end of the electric-driven rubber-wheeled walking platform
- the electric-drive rubber-wheeled walking platform 11 includes a powertrain system 111, an electrical system 112, and an automatic navigation system;
- the powertrain system 111 includes a braking system, a mining explosion-proof electric steering system 117, a transmission drive system, and a chassis assembly;
- the braking system includes two independent systems, a service brake and a parking brake.
- the service brake is used to ensure the braking of the platform during normal movement;
- the parking brake is a fail-safe type to ensure that the walking platform still has sufficient braking capacity when a fault occurs or the motor 116 stops working;
- the mining explosion-proof electric steering system 117 controls the electric
- the machine 116 controls the direction of the vehicle in the mode of angle servo instead of the driver, and executes the steering and power-assistance instructions sent by the controller through CAN communication to realize the intelligence of the vehicle steering system;
- the transmission drive system includes a transmission system and a wire-controlled drive system, which are used to drive the walking platform to move;
- the electrical system 112 includes an explosion-proof battery box 113, a frequency converter, a console 114, a sensor, an automatic protection device, a communication system, and a display instrument;
- the console 114 integrates the vehicle VCU and various domain controllers to control the powertrain system 111 and the electrical system 112.
- the service brake includes hydraulic brake and electric feedback brake;
- the hydraulic brake system includes wet brakes, brake valves, accumulators, and hydraulic hoses;
- the automatic navigation system includes an inertial navigation system, a laser radar, and a visual sensor installed on the powertrain system 111 to realize the mobile navigation of the walking platform.
- the wet brake is installed on the wheels of the chassis assembly, and its braking force is controlled by a foot-operated hydraulic valve; the accumulator is used to ensure that the platform still has a certain braking ability when the motor 116 stops working, ensuring driving safety; the electric feedback brake is used to prevent the hydraulic brake from overheating and charge the battery at the same time.
- the braking system communicates with the domain controller through CAN and executes the deceleration command and braking command sent by the domain controller.
- the braking system controls the braking pressure range of 0-100%, the braking accuracy is 0.5%, the braking response delay is ⁇ 200ms, and the braking release time is ⁇ 200ms.
- the mining explosion-proof electric steering system 117 includes a driving steering axle, a steering gear, and a steering wheel; the motor 116 drives the steering gear to provide power; the steering rate is controlled at 50-540 degrees/s; the steering accuracy: the steering wheel accuracy error is within ⁇ 1°; the angle and control signal transmission rate is ⁇ 100ms.
- the transmission system includes a flameproof variable frequency traction motor, a reduction gearbox, a transmission shaft, and a driving steering axle.
- the flameproof variable frequency traction motor drives the driving steering axle through the reduction gearbox.
- the wire-controlled drive system includes a vehicle VCU, a wire-controlled pedal 115, a motor controller, and a driving motor. In the automatic driving mode, the forward, reverse, and speed of the mobile platform are automatically controlled.
- the drive-by-wire system communicates with the controller via CAN, executes the accelerator instructions sent by the on-board domain controller, and realizes the vehicle acceleration function.
- the acceleration range is: 0 ⁇ 0.3g, and the accelerator control accuracy is 0.05g; the maximum accelerator response delay: ⁇ 100ms; the accelerator release time: ⁇ 100ms.
- the chassis assembly includes a bracket and at least four explosion-proof wheels 118; the explosion-proof wheels 118 are elastically connected to the bracket, and a shock absorber and a stabilizer bar are provided to ensure the suspension performance and stability.
- the explosion-proof wheels 118 adopt a tubeless structure and are equipped with explosion-proof devices and self-sealing materials. When pierced by a sharp object, they can self-repair through the self-sealing materials.
- the coal mine power facility dust wiping device 12 includes a tunnel cable dust wiping device 121, a tidal wiping mechanical arm 122, a rotating disk 123, a lateral positioning moving device 124, a tidal cleaning control system 125 and other components.
- the lane cable dust wiping device 121 is installed at the upper end of the tide-type wiping mechanical arm 122, and is used to wipe and clean the power pipeline.
- the lane cable dust wiping device 121 includes a roller mounting frame 1211, a roller brush 1212, a spray device 1213 and other components.
- the roller brush 1212 is rotatably mounted on the roller mounting frame 1211 through a rotating shaft 1214.
- a spiral swing hydraulic motor 1215 is provided between the roller mounting frame 1211 and the tide-type wiping mechanical arm 122.
- the roller mounting frame 1211 rotates under the drive of the spiral swing hydraulic motor 1215 to adjust the angle of the roller brush 1212.
- a hydraulic cycloid motor 1216 is connected to the rotating shaft 1214, and the roller brush 1212 rotates under the drive of the hydraulic cycloid motor 1216 to wipe the cable.
- the spray device 1213 is fixedly mounted on the roller mounting frame 1211 and sprays toward the roller brush 1212.
- the spray device 1213 is provided with a flow-pressure regulating device 1219 and a flow-pressure sensor, which are both connected to the tidal cleaning control system 125 for monitoring and controlling the spray parameters.
- the lane cable dust wiping device 121 also includes a cable sensing sensor 1218 and a distance sensor 1217; the cable sensing sensor 1218 and the distance sensor 1217 are both connected to the tidal cleaning control system 125 and are fixedly mounted on the roller mounting frame 1211 for sensing whether there is a cable and the distance to the cable.
- the roller mounting frame 1211 is also provided with a stain protection cover, which covers one side of the roller brush 1212 to prevent stains from flying around when the roller brush rotates.
- the tide-type wiping robot arm 122 includes a first articulated arm 1221, a second articulated arm 1222 and other components. One end of the first articulated arm 1221 is hinged to the rotating disk 123, and the other end is hinged to the second articulated arm 1222.
- the lane cable dust wiping device 121 is hinged to the end of the second articulated arm 1222 away from the first articulated arm 1221. Hydraulic cylinders are hinged between the first articulated arm 1221 and the rotating disk 123, between the first articulated arm 1221 and the second articulated arm 1222, and between the second articulated arm 1222 and the lane cable dust wiping device 121, and relative rotation is achieved through the hydraulic cylinders.
- the first hydraulic cylinder 1223 is located between the first articulated arm 1221 and the rotating disk 123, and is used to adjust the angle of the first articulated arm 1221 relative to the rotating disk 123;
- the second hydraulic cylinder 1224 Located between the first articulated arm 1221 and the second articulated arm 1222, it is used to adjust the angle of the second articulated arm 1222 relative to the first articulated arm 1221;
- the third hydraulic cylinder (not marked) is located between the second articulated arm 1222 and the lane cable dust wiping device 121, and is used to adjust the angle of the lane cable dust wiping device 121 relative to the second articulated arm 1222.
- the rotating disk 123 is a hydraulically controlled rotating disk, including a base, a slewing bearing, a worm, a hydraulic motor and other components.
- the slewing bearing 1231 is rotatably mounted on the base and is fixedly connected to the tide-type wiping mechanical arm 122.
- a worm gear is provided on the slewing bearing 1231, and the hydraulic motor 1232 is connected to the worm, and the worm and the worm gear cooperate, and the hydraulic motor 1232 drives the slewing bearing 1231 to rotate through the worm gear structure.
- the lateral positioning and moving device 124 includes a slide base 1241, a slide plate 1242, a multi-stage hydraulic cylinder 1243 and other components.
- the rotating disk 123 is fixedly mounted on the slide plate 1242
- the slide base 1241 is provided with a transversely arranged sliding guide rail 1244
- the slide plate 1242 is slidably mounted on the sliding guide rail 1244.
- the slide plate 1242 is connected to one end of the multi-stage hydraulic cylinder 1243, and slides under the drive of the multi-stage hydraulic cylinder 1243 to achieve lateral displacement.
- the working process of the dust wiping device 12 for coal mine power facilities is as follows: first, the cable sensing sensor 1218 and the distance sensor 1217 detect whether there is a cable and the distance to the cable, and transmit the detection result to the tide-type cleaning control system 125; then, the tide-type cleaning control system 125 controls the tide-type wiping mechanical arm 122, the rotating disk 123, the lateral positioning moving device 124 and other components according to the detection result, so that the roadway cable dust wiping device 121 can adaptively track and fit the position and shape of the power pipeline; then, the tide-type cleaning control system The system 125 controls the flow-pressure regulating device 1219 and the flow-pressure sensor according to the preset spray parameters, so that the spray device 1213 sprays an appropriate amount of cleaning liquid to the roller brush 1212; at the same time, the tidal cleaning control system 125 controls the hydraulic cycloid motor 1216 and the spiral swing hydraulic motor 1215 according to the preset speed parameters, so that the roller brush 1212 rotates at an appropriate speed and angle to
- the wet flushing device 133 on both sides of the coal mine tunnel includes a base 131, a lifting arm 132, a telescopic arm 133, and a water spray frame 134;
- the telescopic arm 133 is fixedly installed on the lifting arm 132, and the water spray frame 134 is fixedly installed on the end of the telescopic arm 133 away from the lifting arm 132;
- a nozzle 135 is provided on the water spray frame 134, and the nozzle 135 is connected to the water pumping device;
- the water spray frame 134 can adjust its position state under the drive of the lifting arm 132 and the telescopic arm 133.
- the water spray rack 134 includes a main pipe and a plurality of branch pipes.
- the main pipe is connected to the telescopic arm 133.
- the branch pipes are vertically connected to the main pipe and are evenly distributed along the main pipe.
- the spray heads 135 are installed at the ends of the branch pipes and are aligned with both sides along the axis direction of the branch pipes.
- the lifting arm 132 includes a lifting cylinder 1321, a guide column 1322 and a slider 1323.
- the piston rod of the lifting cylinder 1321 is connected to the slider 1323.
- the slider 1323 slides up and down along the guide column 1322.
- the telescopic arm 133 is fixedly mounted on the slider 1323.
- the telescopic arm 133 includes a telescopic cylinder 1331 and two metal tubes 1332 that are sleeved together. One of the metal tubes 1332 is fixedly mounted on the slider 1323, and the other metal tube 1332 is fixedly mounted on the water spray frame 134.
- the piston rod of the telescopic cylinder 1331 is connected to the slider 1323. One end is connected to a metal tube 1332 , and the other end is connected to another metal tube 1332 .
- each telescopic arm 133 is provided with at least one water spraying frame 134 .
- the lifting arm 132 and the telescopic arm 133 are both mounted on the base 131; the base 131 is also provided with a wheel set for moving in the tunnel.
- a steering mechanism 136 is provided at one end of the telescopic arm 133 close to the water spraying frame 134, and the water spraying frame 134 is mounted on the steering mechanism 136, and the steering mechanism 136 controls the angle between the water flow of the nozzle 135 and the two sides of the tunnel.
- the wet flushing device 13 for both sides of the coal mine tunnel in this embodiment further includes a control system 137 for both sides, which is connected to the pumping device, the lifting arm 132, the telescopic arm 133 and the rotating mechanism 136, and is used to control the start and stop and operating parameters of the pumping device, the lifting arm 132, the telescopic arm 133 and the rotating mechanism 136.
- the telescopic arm 133 is also provided with a distance measuring instrument 138 connected to the control system 137 for both sides of the tunnel, and is used to measure the distance from both sides of the tunnel.
- the working process of the wet flushing device 13 for both sides of the coal mine tunnel is as follows: first, the wet flushing device 13 for both sides of the coal mine tunnel is installed on the electric drive rubber wheel walking platform 11, and it is transported to the tunnel that needs to be cleaned. Then the two-side control system 137 is started, and the relevant parameters are input. At this time, the lifting cylinder 1321 will drive the slider 1323 to move up and down along the guide column 1322, and at the same time drive the telescopic cylinder 1331 and the metal pipe 1332 to extend or retract along the two ends of the lifting arm 132. When the slider 1323 moves to the appropriate position, the water spraying frame 134 will be kept at a certain distance from the top of the tunnel.
- the telescopic cylinder 1331 will drive the metal pipe 1332 to extend or retract along the two ends of the lifting arm 132.
- the metal pipe 1332 is extended to a suitable length, the water spraying frame 134 will be kept at a certain distance from the two sides of the tunnel.
- the steering mechanism 136 will adjust the angle between the water flow of the nozzle 135 and the two sides of the tunnel according to the input parameters.
- the water pumping device can be started to start the flushing operation. At this time, the water pumping device will transport water to each nozzle 135 through the main pipe and the branch pipe, and the water will be ejected from the nozzle 135 in a high-pressure form.
- the nozzle 135 is aimed at both sides along the axis of the branch pipe, and the branch pipes are evenly distributed along the main pipe, it is possible to achieve full coverage and uniform flushing of both sides of the lane.
- the water pumping device can be stopped, and the lifting cylinder 1321, the telescopic cylinder 1331 and the steering mechanism 136 can be retracted.
- the wet flushing device 14 for the roof of a coal mine tunnel includes a water spraying frame 141, a lifting mechanism 142, and a roof control system 143; the water spraying frame 141 is fixedly installed at the top of the lifting mechanism 142, and the lifting mechanism 142 drives the water spraying frame 141 to rise and fall to adapt to the height of the roof; a plurality of nozzles 144 are arranged on the water spraying frame 141, and the nozzles 144 are connected to the water pumping device to spray water on the roof of the tunnel.
- the water spraying frame 141 includes a water collecting pipe and a guide frame 145; the water collecting pipe is installed on the guide frame 145, and the guide frame 145 is installed at the top of the lifting mechanism 142 and is slidably connected to the lifting mechanism 142; the lifting mechanism 142 drives the guide frame 145 to slide up and down, thereby driving the water collecting pipe to move.
- the lifting mechanism 142 includes a fixed frame 147 and a lifting cylinder 148; a guide hole is provided on the fixed frame 147, and the guide frame 145 is slidably installed in the guide hole; the telescopic end of the lifting cylinder 148 passes through the fixed frame 147 and is connected to the guide frame 145, driving the guide frame 145 to slide in the guide hole.
- a rotating mechanism 146 is provided between the water collecting pipe and the guide frame 145, and the angle of the water collecting pipe is adjusted by the rotating mechanism 146, thereby changing the angle between the water flow of the nozzle 144 and the top plate.
- the nozzle 144 is a rotatable nozzle to adjust the direction and range of the water spray.
- the coal mine roadway roof wet flushing device 14 of this embodiment further includes a roof control system 143 and a mobile platform.
- the roof control system 143 is connected to the water pumping device, the lifting mechanism 142 and the rotating mechanism 146, and is used to control the start and stop and operating parameters of the water pumping device, the lifting mechanism 142 and the rotating mechanism 146.
- the lifting mechanism 142 is also provided with a distance measuring instrument 149 connected to the roof control system 143, which is used to measure the distance from the roadway roof.
- the working process of the wet flushing device 14 for the roof of a coal mine tunnel is as follows: first, the wet flushing device 14 for the roof of a coal mine tunnel is installed on the electric-driven rubber-wheeled walking platform 11, and connected to the automatic water tank 16, and then moved to the tunnel that needs to be flushed, and the roof control system 143 is started.
- the roof control system 143 automatically adjusts the operating status of the lifting mechanism 142 and the rotating mechanism 146 according to the data measured by the distance measuring instrument 149, so that the water spraying frame 141 can adapt to the roofs of tunnels of different heights and shapes, and the nozzle 144 can be aimed at the roof of the tunnel.
- start the water pump device so that the nozzle 144 sprays water to flush the roof of the tunnel.
- the nozzle 144 can adjust the direction and range of the water spray as needed to achieve all-round flushing of the roof of the tunnel.
- the tunnel floor wet flushing device 15 is installed at the front and rear ends of the electric-driven rubber-wheeled walking platform 11, and is located at the bottom of the electric-driven rubber-wheeled walking platform 11. When the electric-driven rubber-wheeled walking platform 11 moves, the tunnel floor is flushed.
- the automatic water adding tank 16 includes a tank body 161, a tank cover 162, a cover opening mechanism 163, a liquid level sensor 164, and a water tank control system 168; a water inlet is provided on the tank body 161, and the tank cover 162 is installed on the water inlet; the cover opening mechanism 163 is installed on one side of the water inlet and is connected to the tank cover 162.
- the cover opening mechanism 163 drives the tank cover 162 to flip over to realize the opening and closing of the water inlet;
- the liquid level sensor 164 is installed in the tank body 161, and is used to monitor the water level in the tank body 161, and feed back the water level information to the tank control system 168;
- the tank control system 168 determines whether water needs to be added according to the water level information fed back by the liquid level sensor 164, and controls the cover opening mechanism 163 and the water adding device to perform automatic water adding operations.
- a lifting mechanism 166 and a retractable bellows 165 are provided in the water inlet.
- the lifting mechanism 166 is fixedly installed in the water inlet.
- One end of the bellows 165 is fixedly installed in the water inlet, and the other end is connected to the retractable end of the lifting mechanism 166.
- the bellows 165 is extended or retracted along the water inlet under the drive of the lifting mechanism 166.
- the lifting mechanism 166 is an electric, hydraulic or pneumatic telescopic device.
- the lid opening mechanism 163 is an electric, hydraulic or pneumatic telescopic device.
- the water tank cover 162 is rotatably connected to the box body 161. One end of the lid opening mechanism 163 is hinged to the box body 161, and the other end is hinged to the water tank cover 162.
- a laser radar 167 is also provided on the box 161, and the laser radar 167 is used to obtain the relative position of the box 161 and the autonomous water filling station in the lane to achieve autonomous water filling positioning.
- the electric-driven rubber-wheeled walking platform 11 transports the automatic water tank 16 to the automatic water station in the coal mine underground in the tunnel. Then the laser radar 167 is started to scan the surrounding environment, and the scanning results are sent to the water tank control system 168.
- the laser radar 167 detects the automatic water station in the coal mine, the relative position between the automatic water tank and the automatic water station in the coal mine is calculated and displayed on the display screen. The operator can adjust the position and direction of the mobile platform and the automatic water tank according to the information on the display screen to align them with the autonomous water station. When the alignment is completed, the automatic water adding operation starts.
- the liquid level sensor 164 will detect the current water level in the box body 161 and feed it back to the water tank control system 168. If the current water level is lower than the preset value, it means that water needs to be added.
- the cover opening mechanism 163 will drive the water tank cover 162 to flip open the water inlet, and simultaneously start the lifting mechanism 166 and the bellows 165.
- the lifting mechanism 166 will drive the bellows 165 to extend outward along the water inlet and connect to the outlet on the autonomous water filling station. Then, open the valve at the automatic water filling station in the coal mine and start filling water into the automatic water filling tank 16.
- the liquid level sensor 164 When the liquid level sensor 164 detects that the current water level reaches the preset value, it will notify the water tank control system 168. At this time, the automatic water filling station in the mine will close the valve, stop filling water, and close the cover opening mechanism 163 and the lifting mechanism 166 at the same time. The cover opening mechanism 163 will drive the water tank cover 162 to flip over and close the water inlet, and at the same time retract the lifting mechanism 166 and the bellows 165. At this point, the automatic water filling operation is completed.
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Abstract
Description
本发明属于煤矿巷道积尘清洁技术领域,涉及一种煤矿胶轮车辅运巷积尘清洁机器人。The invention belongs to the technical field of coal mine lane dust cleaning, and relates to a coal mine rubber-wheeled vehicle auxiliary transport lane dust cleaning robot.
煤矿井下辅助运输大巷是煤矿生产经营的重要组成部分,除煤炭运输以外,人员、材料、设备、物资等都必须通过辅助运输系统运送。煤矿辅助运输主要包括轨道式运输和无轨胶轮车运输两种形式。由于井下环境恶劣,辅助运输大巷内部容易积累大量的粉尘,不仅影响巷道空气质量,危害人员健康,而且增加了火灾和爆炸的风险,因此,及时有效地清理辅助运输大巷内部的积尘是保障煤矿安全生产的重要措施。The auxiliary transportation tunnel in the coal mine is an important part of the production and operation of the coal mine. In addition to coal transportation, personnel, materials, equipment, and supplies must be transported through the auxiliary transportation system. Auxiliary transportation in coal mines mainly includes two forms: rail transportation and trackless rubber-wheeled vehicle transportation. Due to the harsh underground environment, a large amount of dust is easily accumulated inside the auxiliary transportation tunnel, which not only affects the air quality of the tunnel and endangers the health of personnel, but also increases the risk of fire and explosion. Therefore, timely and effective cleaning of dust accumulation inside the auxiliary transportation tunnel is an important measure to ensure safe production in coal mines.
目前国内外井工煤矿辅助运输均采用人工驾驶人工调度的方式,系统与装备智能化程度低。国内外车辆智能化及自动驾驶相关的研究主要以民用和军用车辆为主。煤炭领域在辅助运输智能化和自动驾驶技术与装备的相关研究仍是空白。目前国内外井工煤矿辅助运输大巷抑尘除尘工作基本上都采用洒水车洒水抑尘结合人力冲刷巷帮的方法,其效果也都存在耗费了大量的人力、物力和不理想的问题。在治理过程中不但耗费了大量的人力物力,巷道空气质量降低,对人的身体健康和巷道环境造成了很大的影响。At present, the auxiliary transportation of underground coal mines at home and abroad adopts the method of manual driving and manual dispatching, and the system and equipment are not intelligent. The research on vehicle intelligence and automatic driving at home and abroad mainly focuses on civilian and military vehicles. There is still a blank in the research on auxiliary transportation intelligence and automatic driving technology and equipment in the coal field. At present, the dust suppression and dust removal work in the auxiliary transportation of underground coal mines at home and abroad basically adopts the method of watering and dust suppression by sprinkler trucks combined with manual flushing of the lane walls, and the effect also consumes a lot of manpower and material resources and is not ideal. In the process of governance, not only a lot of manpower and material resources are consumed, but also the air quality of the lane is reduced, which has a great impact on people's health and the lane environment.
因此,目前急需一种能够自动、高效、安全地清洁辅运巷内部积尘的设备。Therefore, there is an urgent need for a device that can automatically, efficiently and safely clean the dust accumulated inside the auxiliary transport lane.
发明内容Summary of the invention
有鉴于此,本发明的目的在于解决煤矿巷道内的积尘清洁问题,提供一种煤矿胶轮车辅运巷积尘清洁机器人,该机器人能够自动导航在辅运巷内部,并采用潮式和湿式相结合的方式清洁辅运巷内部的积尘,包括电力管线上的积尘,从而提高清洁效率和质量,降低安全风险。In view of this, the purpose of the present invention is to solve the problem of cleaning dust accumulation in coal mine tunnels, and to provide a coal mine rubber-wheeled vehicle auxiliary transport tunnel dust cleaning robot, which can automatically navigate inside the auxiliary transport tunnel and use a combination of tidal and wet methods to clean the dust inside the auxiliary transport tunnel, including dust accumulated on power pipelines, thereby improving cleaning efficiency and quality and reducing safety risks.
为达到上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种煤矿胶轮车辅运巷积尘清洁机器人,包括设于电驱胶轮式行走平台上的煤矿电力设施积尘潮式擦拭装置、湿式积尘冲洗装置、自动导航系统及电液控制系统;所述电驱胶轮式行走平台、煤矿电力设施积尘潮式擦拭装置、湿式积尘冲洗装置、自动导航系统均与所述电液控制系统连接;A dust cleaning robot for auxiliary transport lanes of a rubber-wheeled vehicle in a coal mine, comprising a dust tidal wiping device for coal mine power facilities, a wet dust flushing device, an automatic navigation system and an electro-hydraulic control system arranged on an electric-driven rubber-wheeled walking platform; the electric-driven rubber-wheeled walking platform, the dust tidal wiping device for coal mine power facilities, the wet dust flushing device and the automatic navigation system are all connected to the electro-hydraulic control system;
所述电驱胶轮式行走平台通过所述自动导航系统进行导航行进,在所述电液控制系统驱动下在煤矿巷道内作业;所述煤矿电力设施积尘潮式擦拭装置设于所述电驱胶轮式行走平台 的前端,在所述电液控制系统控制下清洁巷道内的电力管线上的积尘;所述湿式积尘冲洗装置在所述电液控制系统控制下清洁巷道的两帮及顶板、底板上的积尘。The electric-driven rubber-wheeled walking platform is navigated and moved by the automatic navigation system, and operates in the coal mine tunnel under the drive of the electro-hydraulic control system; the dust wiping device for coal mine power facilities is arranged on the electric-driven rubber-wheeled walking platform The front end of the device cleans the dust on the power pipelines in the tunnel under the control of the electro-hydraulic control system; the wet dust flushing device cleans the dust on the sides, top plate and bottom plate of the tunnel under the control of the electro-hydraulic control system.
进一步,所述煤矿电力设施积尘潮式擦拭装置包括横向定位移动装置、潮式擦拭机械臂、巷道电缆积尘擦拭装置;所述横向定位移动装置固定设于所述电驱胶轮式行走平台的前端,所述巷道电缆积尘擦拭装置设于所述潮式擦拭机械臂的上端,所述潮式擦拭机械臂通过液压转动盘转动连接于所述横向定位移动装置上;所述潮式擦拭机械臂在横向定位移动装置带动下实现横向移动,并在所述液压转动盘驱动下实现圆周角度的调整;所述巷道电缆积尘擦拭装置在潮式擦拭机械臂带动下实现位置与角度调整。Furthermore, the coal mine power facility dust wiping device includes a lateral positioning and moving device, a tidal wiping mechanical arm, and a tunnel cable dust wiping device; the lateral positioning and moving device is fixedly arranged at the front end of the electric drive rubber wheel type walking platform, the tunnel cable dust wiping device is arranged at the upper end of the tidal wiping mechanical arm, and the tidal wiping mechanical arm is rotatably connected to the lateral positioning and moving device through a hydraulic rotating disk; the tidal wiping mechanical arm realizes lateral movement under the drive of the lateral positioning and moving device, and realizes adjustment of the circumferential angle under the drive of the hydraulic rotating disk; the tunnel cable dust wiping device realizes position and angle adjustment under the drive of the tidal wiping mechanical arm.
进一步,所述巷道电缆积尘擦拭装置包括滚筒安装架、滚筒式毛刷、喷雾装置;所述滚筒式毛刷通过转动轴转动安装于所述滚筒安装架上;所述滚筒安装架与所述机械臂之间设有螺旋摆动液压马达,所述滚筒安装架在所述螺旋摆动液压马达驱动下转动,以调整滚筒式毛刷的角度;Furthermore, the lane cable dust wiping device comprises a roller mounting frame, a roller brush, and a spray device; the roller brush is rotatably mounted on the roller mounting frame through a rotating shaft; a spiral swing hydraulic motor is provided between the roller mounting frame and the mechanical arm, and the roller mounting frame rotates under the drive of the spiral swing hydraulic motor to adjust the angle of the roller brush;
所述转动轴上连接有液压摆线马达,所述滚筒式毛刷在所述液压摆线马达驱动下旋转,对电缆进行擦拭;所述喷雾装置固定设于所述滚筒安装架上,并朝向所述滚筒式毛刷进行喷雾。The rotating shaft is connected with a hydraulic cycloidal motor, and the drum-type brush is driven by the hydraulic cycloidal motor to rotate and wipe the cable; the spray device is fixed on the drum mounting frame and sprays toward the drum-type brush.
进一步,所述潮式擦拭机械臂包括第一关节臂、第二关节臂;所述第一关节臂一端与所述液压转动盘铰接,另一端与所述第二关节臂铰接,所述巷道电缆积尘擦拭装置铰接于所述第二关节臂远离所述第一关节臂的一端;所述第一关节臂与液压转动盘之间、所述第一关节臂与第二关节臂之间、所述第二关节臂与巷道电缆积尘擦拭装置之间分别铰接有液压缸,并通过液压缸实现相对转动。Furthermore, the tide-type wiping robot arm includes a first articulated arm and a second articulated arm; one end of the first articulated arm is hinged to the hydraulic rotating disk, and the other end is hinged to the second articulated arm, and the tunnel cable dust wiping device is hinged to an end of the second articulated arm away from the first articulated arm; hydraulic cylinders are respectively hinged between the first articulated arm and the hydraulic rotating disk, between the first articulated arm and the second articulated arm, and between the second articulated arm and the tunnel cable dust wiping device, and relative rotation is achieved through the hydraulic cylinders.
进一步,所述横向定位移动装置包括滑台底座、滑板、多级液压缸;所述液压转动盘设于所述滑板上,所述滑台底座设有横向布置的滑动导轨,所述滑板滑动设于所述滑动导轨上;所述滑板与所述多级液压缸连接,在多级液压缸驱动下滑动,实现横向位移;所述液压转动盘上设有安装位,用于连接所述潮式擦拭机械臂。Furthermore, the lateral positioning and moving device includes a slide base, a slide plate, and a multi-stage hydraulic cylinder; the hydraulic rotating disk is arranged on the slide plate, the slide base is provided with a transversely arranged sliding guide rail, and the slide plate is slidably arranged on the sliding guide rail; the slide plate is connected to the multi-stage hydraulic cylinder, and slides under the drive of the multi-stage hydraulic cylinder to achieve lateral displacement; an installation position is provided on the hydraulic rotating disk for connecting the tide-type wiping robot arm.
进一步,所述湿式积尘冲洗装置包括煤矿巷道两帮湿式冲洗装置、煤矿巷道顶板湿式冲洗装置、巷道底板湿式冲洗装置;所述煤矿巷道两帮湿式冲洗装置、煤矿巷道顶板湿式冲洗装置均为可伸缩结构,以适应巷道尺寸;所述巷道底板湿式冲洗装置设于所述电驱胶轮式行走平台的下方,向下对巷道底板进行冲洗;所述煤矿巷道顶板湿式冲洗装置设于所述电驱胶轮式行走平台的后端,向上对巷道顶板进行冲洗;所述煤矿巷道两帮湿式冲洗装置也设于所述电驱胶轮式行走平台的后端,向两侧对巷道两帮进行冲洗。 Furthermore, the wet dust flushing device includes a wet flushing device for both sides of a coal mine tunnel, a wet flushing device for the roof of a coal mine tunnel, and a wet flushing device for the bottom plate of a tunnel; the wet flushing device for both sides of a coal mine tunnel and the wet flushing device for the roof of a coal mine tunnel are both retractable structures to adapt to the size of the tunnel; the wet flushing device for the bottom plate of the tunnel is arranged below the electric-driven rubber-wheeled walking platform to flush the bottom plate of the tunnel downward; the wet flushing device for the roof of a coal mine tunnel is arranged at the rear end of the electric-driven rubber-wheeled walking platform to flush the roof of the tunnel upward; the wet flushing device for both sides of a coal mine tunnel is also arranged at the rear end of the electric-driven rubber-wheeled walking platform to flush both sides of the tunnel to both sides.
进一步,所述煤矿巷道两帮湿式冲洗装置包括升降臂、伸缩臂、喷水架;所述伸缩臂固定设于所述升降臂上,所述喷水架固定设于所述伸缩臂远离升降臂的一端;所述喷水架上设有喷头;所述喷水架在升降臂及伸缩臂的带动下实现位置状态的调整;所述喷水架包括主管和若干分支管,所述主管与所述伸缩臂连接,所述分支管与所述主管垂直连接,并沿所述主管均匀分布;所述喷头设于所述分支管的端部,并沿所述分支管轴线方向对准两帮;所述伸缩臂有两个,分别朝向升降臂的两端伸缩,每个伸缩臂上均设有至少一个所述喷水架。Furthermore, the wet flushing device on both sides of the coal mine tunnel includes a lifting arm, a telescopic arm, and a water spray frame; the telescopic arm is fixedly arranged on the lifting arm, and the water spray frame is fixedly arranged at one end of the telescopic arm away from the lifting arm; a nozzle is arranged on the water spray frame; the water spray frame can adjust its position state under the drive of the lifting arm and the telescopic arm; the water spray frame includes a main pipe and a plurality of branch pipes, the main pipe is connected to the telescopic arm, the branch pipe is vertically connected to the main pipe and is evenly distributed along the main pipe; the nozzle is arranged at the end of the branch pipe and is aligned with both sides along the axial direction of the branch pipe; there are two telescopic arms, which are respectively telescoped toward the two ends of the lifting arm, and each telescopic arm is provided with at least one water spray frame.
进一步,所述煤矿巷道顶板湿式冲洗装置包括喷水架、升降机构;所述喷水架固定设于升降机构的顶端,通过升降机构带动所述喷水架升降以适应顶板高度;所述喷水架上设有若干个喷嘴,所述喷嘴与泵水装置连通,对巷道顶板进行喷水冲洗;所述喷水架包括集水管、导向架;所述集水管设于所述导向架上,所述导向架设于升降机构的顶端,并与升降机构滑动连接;升降机构驱动导向架上下滑动,从而带动集水管移动;所述集水管与所述导向架之间设有转动机构,并通过转动机构调节集水管的角度,从而改变喷嘴水流与顶板的夹角。Furthermore, the wet flushing device for the roof of a coal mine tunnel includes a water spray frame and a lifting mechanism; the water spray frame is fixedly arranged at the top of the lifting mechanism, and is driven to rise and fall by the lifting mechanism to adapt to the height of the roof; a plurality of nozzles are arranged on the water spray frame, and the nozzles are connected to a water pumping device to spray water and flush the roof of the tunnel; the water spray frame includes a water collecting pipe and a guide frame; the water collecting pipe is arranged on the guide frame, and the guide frame is arranged at the top of the lifting mechanism and is slidably connected to the lifting mechanism; the lifting mechanism drives the guide frame to slide up and down, thereby driving the water collecting pipe to move; a rotating mechanism is arranged between the water collecting pipe and the guide frame, and the angle of the water collecting pipe is adjusted by the rotating mechanism, thereby changing the angle between the nozzle water flow and the roof.
进一步,所述电驱胶轮式行走平台上还设有自动式加水箱;所述自动式加水箱包括箱体、水箱盖、翻盖机构,所述箱体的底部设有出水管,所述出水管分别与所述煤矿电力设施积尘潮式擦拭装置、湿式积尘冲洗装置连接,用于清洁供水;所述箱体内设有液位传感器、所述水箱盖通过翻盖机构转动设于箱体的进水口上,根据所述液位传感器反馈的液位信息,通过所述翻盖机构驱动水箱盖,实现进水口的开闭;所述进水口内设有升降机构以及可伸缩的波纹管,升降机构固定设于所述进水口内,所述波纹管一端固定设于所述进水口内,另一端与升降机构的伸缩端连接,在升降机构带动下沿所述进水口伸出或收回。Furthermore, the electric-driven rubber-wheeled walking platform is also provided with an automatic water tank; the automatic water tank comprises a box body, a water tank cover, and a flap mechanism, a water outlet pipe is provided at the bottom of the box body, and the water outlet pipe is respectively connected to the dust tidal wiping device and the wet dust flushing device of the coal mine power facility for clean water supply; a liquid level sensor is provided in the box body, and the water tank cover is rotatably arranged on the water inlet of the box body through the flap mechanism, and the water tank cover is driven by the flap mechanism according to the liquid level information fed back by the liquid level sensor to realize the opening and closing of the water inlet; a lifting mechanism and a retractable bellows are provided in the water inlet, the lifting mechanism is fixedly arranged in the water inlet, one end of the bellows is fixedly arranged in the water inlet, and the other end is connected to the retractable end of the lifting mechanism, and is extended or retracted along the water inlet under the drive of the lifting mechanism.
进一步,所述电驱胶轮式行走平台、煤矿电力设施积尘潮式擦拭装置、湿式积尘冲洗装置上均设有用于检测其位置及运行状态的传感器,传感器与电液控制系统连接,所述电液控制系统根据传感器信号控制各装置的运转。Furthermore, the electric-driven rubber-wheeled walking platform, the coal mine power facility dust tidal wiping device, and the wet dust flushing device are all provided with sensors for detecting their positions and operating states. The sensors are connected to the electro-hydraulic control system, and the electro-hydraulic control system controls the operation of each device according to the sensor signals.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、本发明提供的煤矿胶轮车辅运巷积尘清洁机器人能够自动导航在辅运巷内部,并采用潮式和湿式相结合的方式清洁辅运巷内部的积尘,包括电力管线上的积尘,从而提高清洁效率和质量,降低安全风险。1. The coal mine rubber-wheeled vehicle auxiliary transport lane dust cleaning robot provided by the present invention can automatically navigate inside the auxiliary transport lane, and use a combination of tidal and wet methods to clean the dust inside the auxiliary transport lane, including dust on power pipelines, thereby improving cleaning efficiency and quality and reducing safety risks.
2、本发明提供的煤矿胶轮车辅运巷积尘清洁机器人采用电驱胶轮式行走平台作为移动载体,具有体积小、重量轻、操作简单、适应性强等特点。2. The coal mine rubber-wheeled vehicle auxiliary transport lane dust cleaning robot provided by the present invention adopts an electric-driven rubber-wheeled walking platform as a mobile carrier, and has the characteristics of small size, light weight, simple operation, strong adaptability, etc.
3、本发明提供的煤矿胶轮车辅运巷积尘清洁机器人采用煤矿电力设施积尘潮式擦拭装置和湿式积尘冲洗装置相结合的方式,能够有效地清洁电力管线等设施上的积尘,同时避免对 设施造成损坏。3. The dust cleaning robot for auxiliary transport lanes of rubber-wheeled vehicles in coal mines provided by the present invention adopts a combination of a tidal wiping device for dust accumulation in coal mine power facilities and a wet dust flushing device, which can effectively clean dust accumulation on power pipelines and other facilities while avoiding Damage to facilities.
4、本发明提供的煤矿胶轮车辅运巷积尘清洁机器人采用自动导航系统和电液控制系统,能够实现自主行走和清洁作业,减少人工干预,提高智能化水平。4. The coal mine rubber-wheeled vehicle auxiliary transport lane dust cleaning robot provided by the present invention adopts an automatic navigation system and an electro-hydraulic control system, which can realize autonomous walking and cleaning operations, reduce manual intervention, and improve the level of intelligence.
5、本发明提供的煤矿胶轮车辅运巷积尘清洁机器人采用自动式加水箱,能够根据液位传感器反馈的信息,自动开闭进水口,实现清洁供水的自主管理。5. The coal mine rubber-wheeled vehicle auxiliary transport lane dust cleaning robot provided by the present invention adopts an automatic water filling tank, which can automatically open and close the water inlet according to the information fed back by the liquid level sensor, thereby realizing autonomous management of clean water supply.
本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objectives and features of the present invention will be described in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the following examination and study, or can be taught from the practice of the present invention. The objectives and other advantages of the present invention can be realized and obtained through the following description.
为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作优选的详细描述,其中:In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in detail below in conjunction with the accompanying drawings, wherein:
图1为本发明中煤矿胶轮车辅运巷积尘清洁机器人整体示意图。FIG1 is an overall schematic diagram of a dust cleaning robot for auxiliary transport lanes of a rubber-wheeled vehicle in a coal mine according to the present invention.
图2为本发明中电驱胶轮式行走平台示意图。FIG. 2 is a schematic diagram of an electric-driven rubber-wheeled walking platform in the present invention.
图3为本发明中煤矿电力设施积尘潮式擦拭装置整体示意图。FIG3 is an overall schematic diagram of the wet-type dust wiping device for coal mine power facilities of the present invention.
图4为本发明中煤矿电力设施积尘潮式擦拭装置的轴测图。FIG. 4 is an axonometric view of the wet-type dust wiping device for coal mine power facilities according to the present invention.
图5为本发明中喷雾装置的控制示意图。FIG. 5 is a control schematic diagram of the spray device in the present invention.
图6为本发明中转动盘示意图。FIG. 6 is a schematic diagram of a rotating disk in the present invention.
图7为本发明中横向定位移动装置示意图。FIG. 7 is a schematic diagram of a lateral positioning moving device in the present invention.
图8为本发明中煤矿巷道两帮湿式冲洗装置整体示意图。FIG8 is an overall schematic diagram of the wet flushing device for both sides of a coal mine tunnel according to the present invention.
图9为本发明中煤矿巷道两帮湿式冲洗装置的主视图。FIG. 9 is a front view of the wet flushing device for both sides of a coal mine tunnel according to the present invention.
图10为本发明中煤矿巷道顶板湿式冲洗装置整体示意图。FIG. 10 is an overall schematic diagram of the wet flushing device for the roof of a coal mine tunnel according to the present invention.
图11为煤矿巷道顶板湿式冲洗装置中的升降机构示意图。FIG. 11 is a schematic diagram of the lifting mechanism in the wet flushing device for the roof of a coal mine tunnel.
图12为本发明中自动式加水箱整体示意图。FIG. 12 is an overall schematic diagram of the automatic water adding tank in the present invention.
附图标记:11-电驱胶轮式行走平台;12-煤矿电力设施积尘潮式擦拭装置;13-煤矿巷道两帮湿式冲洗装置;14-煤矿巷道顶板湿式冲洗装置;15-巷道底板湿式冲洗装置;16-自动式加水箱;17-电液控制系统;111-动力总成系统;112-电气系统;113-防爆电池箱;114-控制台;115-线控踏板;116-电机;117-矿用防爆电动转向系统;118-防爆车轮;121-巷道电缆积尘擦拭装置;122-潮式擦拭机械臂;123-转动盘;124-横向定位移动装置;125-潮式清洁控制系统;1211-滚筒安装架;1212-滚筒式毛刷;1213-喷雾装置;1214-转动轴;1215-螺旋摆动液压马达;1216-液压摆线马达;1217-距离传感器;1218-电缆感知传感器;1219-流量-压力 调节装置;122-潮式擦拭机械臂;1221-第一关节臂;1222-第二关节臂;1223-第一液压缸;1224-第二液压缸;123-转动盘;1231-回转支承;1232-液压马达;124-横向定位移动装置;1241-滑台底座;1242-滑板;1243-多级液压马达;1244-滑动导轨;125-潮式清洁控制系统;131-底座;132-升降臂;133-伸缩臂;134-喷水架;1321-升降油缸;1322-导向柱;1323-滑块;1331-伸缩油缸;1332-金属管;135-喷头;136-转向机构;137-两帮控制系统;141-喷水架;142-升降机构;143-顶板控制系统;144-喷嘴;145-导向架;146-转动机构;147-固定架;148-升降油缸;149-距离测量仪;161-箱体;162-水箱盖;163-开盖机构;164液位传感器;165-波纹管;166-升降机构;167-激光雷达;168-水箱控制系统。Reference numerals: 11-electric drive rubber wheel walking platform; 12-dust tidal wiping device for coal mine power facilities; 13-wet flushing device for both sides of coal mine tunnels; 14-wet flushing device for coal mine tunnel roof; 15-wet flushing device for tunnel floor; 16-automatic water tank; 17-electro-hydraulic control system; 111-powertrain system; 112-electrical system; 113-explosion-proof battery box; 114-control console; 115-wire control pedal; 116-motor; 117-explosion-proof electric steering system for mines; 118-explosion-proof wheels; 121-channel cable dust wiping device; 122-tidal wiping mechanical arm; 123-rotating plate; 124-lateral positioning moving device; 125-tidal cleaning control system; 1211-roller mounting frame; 1212-roller brush; 1213-spraying device; 1214-rotating shaft; 1215-spiral swing hydraulic motor; 1216-hydraulic cycloidal motor; 1217-distance sensor; 1218-cable sensing sensor; 1219-flow-pressure Adjustment device; 122-tide-type wiping mechanical arm; 1221-first joint arm; 1222-second joint arm; 1223-first hydraulic cylinder; 1224-second hydraulic cylinder; 123-rotating plate; 1231-slewing bearing; 1232-hydraulic motor; 124-lateral positioning moving device; 1241-slide base; 1242-slide plate; 1243-multi-stage hydraulic motor; 1244-sliding guide rail; 125-tide-type cleaning control system; 131-base; 132-lifting arm; 133-telescopic arm; 134-spraying frame; 1321-lifting cylinder; 1322-guide column ;1323-slider;1331-telescopic cylinder;1332-metal pipe;135-sprinkler;136-steering mechanism;137-two-side control system;141-spray rack;142-lifting mechanism;143-top plate control system;144-nozzle;145-guide rack;146-rotation mechanism;147-fixed rack;148-lifting cylinder;149-distance measuring instrument;161-tank;162-water tank cover;163-opening mechanism;164 liquid level sensor;165-bellows;166-lifting mechanism;167-laser radar;168-water tank control system.
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需要说明的是,以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。The following describes the embodiments of the present invention by specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner, and the following embodiments and features in the embodiments can be combined with each other without conflict.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本发明的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present invention. In order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本发明的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "rear", etc. indicate the orientation or position relationship, they are based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
请参阅图1~12,为一种煤矿胶轮车辅运巷积尘清洁机器人,包括安装在电驱胶轮式行走平台11上的煤矿电力设施积尘潮式擦拭装置12、湿式积尘冲洗装置、自动式加水箱16、自动导航系统及电液控制系统17;电驱胶轮式行走平台、煤矿电力设施积尘潮式擦拭装置11、湿式积尘冲洗装置、自动导航系统、自动式加水箱16均与电液控制系统17连接;Please refer to Figures 1 to 12, which are a dust cleaning robot for auxiliary transport lanes of coal mine rubber-wheeled vehicles, including a dust tidal wiping device 12 for coal mine power facilities, a wet dust flushing device, an automatic water tank 16, an automatic navigation system and an electro-hydraulic control system 17 installed on an electric-driven rubber-wheeled walking platform 11; the electric-driven rubber-wheeled walking platform, the dust tidal wiping device 11 for coal mine power facilities, the wet dust flushing device, the automatic navigation system, and the automatic water tank 16 are all connected to the electro-hydraulic control system 17;
电驱胶轮式行走平台11通过自动导航系统进行导航行进,在电液控制系统17驱动下在煤矿巷道内作业;煤矿电力设施积尘潮式擦拭装置12安装在电驱胶轮式行走平台11的前端, 在电液控制系统17控制下清洁巷道内的电力管线上的积尘;湿式积尘冲洗装置在电液控制系统17控制下清洁巷道的两帮及顶板、底板上的积尘。The electric-driven rubber-wheeled walking platform 11 is navigated and moved by an automatic navigation system, and operates in the coal mine tunnel under the drive of an electro-hydraulic control system 17; a dust-accumulated wet wiping device 12 for coal mine power facilities is installed at the front end of the electric-driven rubber-wheeled walking platform 11, The dust accumulated on the power pipelines in the tunnel is cleaned under the control of the electro-hydraulic control system 17; the wet dust flushing device cleans the dust accumulated on the two sides, top plate and bottom plate of the tunnel under the control of the electro-hydraulic control system 17.
湿式积尘冲洗装置包括煤矿巷道两帮湿式冲洗装置13、煤矿巷道顶板湿式冲洗装置14、巷道底板湿式冲洗装置15;煤矿巷道两帮湿式冲洗装置13、煤矿巷道顶板湿式冲洗装置14均为可伸缩结构,以适应巷道尺寸;巷道底板湿式冲洗装置15安装在电驱胶轮式行走平台11的下方,向下对巷道底板进行冲洗;煤矿巷道顶板湿式冲洗装置14安装在电驱胶轮式行走平台11的后端,向上对巷道顶板进行冲洗;煤矿巷道两帮湿式冲洗装置13也安装在电驱胶轮式行走平台11的后端,向两侧对巷道两帮进行冲洗;自动式加水箱16安装在电驱胶轮式行走平台11,对煤矿电力设施积尘潮式擦拭装置12、煤矿巷道两帮湿式冲洗装置13、煤矿巷道顶板湿式冲洗装置14、巷道底板湿式冲洗装置15供水。The wet dust flushing device comprises a wet flushing device 13 for both sides of the coal mine tunnel, a wet flushing device 14 for the top plate of the coal mine tunnel, and a wet flushing device 15 for the bottom plate of the tunnel; the wet flushing device 13 for both sides of the coal mine tunnel and the wet flushing device 14 for the top plate of the coal mine tunnel are both retractable structures to adapt to the size of the tunnel; the wet flushing device 15 for the bottom plate of the tunnel is installed under the electric-driven rubber-wheeled walking platform 11 to flush the bottom plate of the tunnel downwards; the wet flushing device 14 for the top plate of the coal mine tunnel is installed under the electric-driven rubber-wheeled walking platform 11 to flush the bottom plate of the tunnel downwards The rear end of the rubber-wheeled walking platform 11 is used to flush the tunnel roof upwards; the wet flushing device 13 on both sides of the coal mine tunnel is also installed at the rear end of the electric-driven rubber-wheeled walking platform 11 to flush the two sides of the tunnel toward both sides; the automatic water tank 16 is installed on the electric-driven rubber-wheeled walking platform 11 to supply water to the dust-accumulated tidal wiping device 12 of the coal mine power facilities, the wet flushing device 13 on both sides of the coal mine tunnel, the wet flushing device 14 on the coal mine tunnel roof, and the wet flushing device 15 on the tunnel floor.
其中,电驱胶轮式行走平台11包括动力总成系统111、电气系统112、自动导航系统;动力总成系统111包括制动系统、矿用防爆电动转向系统117、传动驱动系统和底盘总成;制动系统包括行车制动和驻车制动两套各自独立的系统,行车制动用于保障平台正常移动过程的制动;驻车制动为失效安全型,保证行走平台发生故障或电机116停止工作时仍具备足够的制动能力;矿用防爆电动转向系统117控制电机116以转角伺服的模式代替驾驶员控制整车的方向,通过CAN通讯执行控制器发送的转向和助力指令,实现车辆转向系统的智能化;传动驱动系统包括传动系统、线控驱动系统,用于驱动行走平台移动;电气系统112包括防爆电池箱113、变频器、控制台114、传感器、自动保护装置、通讯系统、显示仪表;控制台114内集成整车VCU和各个域控制器,对动力总成系统111和电气系统112进行控制。行车制动包括液压制动和电回馈制动;液压制动系统包括湿式制动器、制动阀、蓄能器、液压胶管;自动导航系统包括安装在动力总成系统111上的惯性导航系统、激光雷达、视觉传感器,实现行走平台的移动导航。The electric-drive rubber-wheeled walking platform 11 includes a powertrain system 111, an electrical system 112, and an automatic navigation system; the powertrain system 111 includes a braking system, a mining explosion-proof electric steering system 117, a transmission drive system, and a chassis assembly; the braking system includes two independent systems, a service brake and a parking brake. The service brake is used to ensure the braking of the platform during normal movement; the parking brake is a fail-safe type to ensure that the walking platform still has sufficient braking capacity when a fault occurs or the motor 116 stops working; the mining explosion-proof electric steering system 117 controls the electric The machine 116 controls the direction of the vehicle in the mode of angle servo instead of the driver, and executes the steering and power-assistance instructions sent by the controller through CAN communication to realize the intelligence of the vehicle steering system; the transmission drive system includes a transmission system and a wire-controlled drive system, which are used to drive the walking platform to move; the electrical system 112 includes an explosion-proof battery box 113, a frequency converter, a console 114, a sensor, an automatic protection device, a communication system, and a display instrument; the console 114 integrates the vehicle VCU and various domain controllers to control the powertrain system 111 and the electrical system 112. The service brake includes hydraulic brake and electric feedback brake; the hydraulic brake system includes wet brakes, brake valves, accumulators, and hydraulic hoses; the automatic navigation system includes an inertial navigation system, a laser radar, and a visual sensor installed on the powertrain system 111 to realize the mobile navigation of the walking platform.
湿式制动器安装在底盘总成的车轮上,通过脚踏式液压阀控制其制动力;蓄能器用于保证平台在电机116停止工作的状态下仍具备一定的制动能力,保证行车安全;电回馈制动用于避免液压制动器过热,同时为电池充电。制动系统通过CAN与域控制器通讯,执行域控制器发送的减速指令、制动指令。The wet brake is installed on the wheels of the chassis assembly, and its braking force is controlled by a foot-operated hydraulic valve; the accumulator is used to ensure that the platform still has a certain braking ability when the motor 116 stops working, ensuring driving safety; the electric feedback brake is used to prevent the hydraulic brake from overheating and charge the battery at the same time. The braking system communicates with the domain controller through CAN and executes the deceleration command and braking command sent by the domain controller.
制动系统控制制动压力范围在:0~100%,制动精度0.5%;制动响应时延:<200ms;制动释放时间:<200ms。矿用防爆电动转向系统117包括驱动转向桥、转向器、方向盘;电机116带动转向器提供动力;控制转向速率在:50~540度/s;转向精度:方向盘精度误差在±1°以内;角度及控制信号传输速率:≤100ms。 The braking system controls the braking pressure range of 0-100%, the braking accuracy is 0.5%, the braking response delay is <200ms, and the braking release time is <200ms. The mining explosion-proof electric steering system 117 includes a driving steering axle, a steering gear, and a steering wheel; the motor 116 drives the steering gear to provide power; the steering rate is controlled at 50-540 degrees/s; the steering accuracy: the steering wheel accuracy error is within ±1°; the angle and control signal transmission rate is ≤100ms.
传动系统包括隔爆型变频牵引电机、减速箱、传动轴、驱动转向桥,隔爆型变频牵引电机通过减速箱带动驱动转向桥;线控驱动系统包括整车VCU、线控踏板115、电机控制器、驱动电机;自动驾驶模式下,自动控制移动平台的前进、后退以及车速。The transmission system includes a flameproof variable frequency traction motor, a reduction gearbox, a transmission shaft, and a driving steering axle. The flameproof variable frequency traction motor drives the driving steering axle through the reduction gearbox. The wire-controlled drive system includes a vehicle VCU, a wire-controlled pedal 115, a motor controller, and a driving motor. In the automatic driving mode, the forward, reverse, and speed of the mobile platform are automatically controlled.
线控驱动系统通过CAN与控制器通讯,执行车载域控制器发送的加速装置指令,实现车辆加速功能,加速度范围为:0~0.3g,加速装置控制精度0.05g;最大加速装置响应时延:<100ms;加速装置释放时间:<100ms。The drive-by-wire system communicates with the controller via CAN, executes the accelerator instructions sent by the on-board domain controller, and realizes the vehicle acceleration function. The acceleration range is: 0~0.3g, and the accelerator control accuracy is 0.05g; the maximum accelerator response delay: <100ms; the accelerator release time: <100ms.
底盘总成包括支架以及至少四个防爆车轮118;防爆车轮118与支架之间采用弹性连接方式,并设置减震装置和稳定杆,以保证的悬挂性能和稳定性。防爆车轮118采用无内胎结构,并配备防爆装置和自封性材料,在遇到尖锐物体刺穿时,通过自封性材料自我修复。The chassis assembly includes a bracket and at least four explosion-proof wheels 118; the explosion-proof wheels 118 are elastically connected to the bracket, and a shock absorber and a stabilizer bar are provided to ensure the suspension performance and stability. The explosion-proof wheels 118 adopt a tubeless structure and are equipped with explosion-proof devices and self-sealing materials. When pierced by a sharp object, they can self-repair through the self-sealing materials.
其中,煤矿电力设施积尘潮式擦拭装置12包括巷道电缆积尘擦拭装置121、潮式擦拭机械臂122、转动盘123、横向定位移动装置124、潮式清洁控制系统125等组成部分。The coal mine power facility dust wiping device 12 includes a tunnel cable dust wiping device 121, a tidal wiping mechanical arm 122, a rotating disk 123, a lateral positioning moving device 124, a tidal cleaning control system 125 and other components.
巷道电缆积尘擦拭装置121安装在潮式擦拭机械臂122的上端,用于擦拭清洁电力管线。巷道电缆积尘擦拭装置121包括滚筒安装架1211、滚筒式毛刷1212、喷雾装置1213等组成部分。滚筒式毛刷1212通过转动轴1214转动安装在滚筒安装架1211上。滚筒安装架1211与潮式擦拭机械臂122之间设有螺旋摆动液压马达1215,滚筒安装架1211在螺旋摆动液压马达1215驱动下转动,以调整滚筒式毛刷1212的角度。转动轴1214上连接有液压摆线马达1216,滚筒式毛刷1212在液压摆线马达1216驱动下旋转,对电缆进行擦拭。喷雾装置1213固定安装在滚筒安装架1211上,并朝向滚筒式毛刷1212进行喷雾。喷雾装置1213上设有流量-压力调节装置1219、流量-压力传感器,流量-压力调节装置1219、流量-压力传感器均与潮式清洁控制系统125连接,用于监测和控制喷雾参数。巷道电缆积尘擦拭装置121还包括电缆感知传感器1218、距离传感器1217;电缆感知传感器1218、距离传感器1217均与潮式清洁控制系统125连接,且均固定安装在滚筒安装架1211上,用于感知是否有电缆及与电缆的距离。滚筒安装架1211上还设有污渍防护罩,污渍防护罩将滚筒式毛刷1212的一侧遮挡,防止滚筒式毛刷旋转时,污渍四处飞散。The lane cable dust wiping device 121 is installed at the upper end of the tide-type wiping mechanical arm 122, and is used to wipe and clean the power pipeline. The lane cable dust wiping device 121 includes a roller mounting frame 1211, a roller brush 1212, a spray device 1213 and other components. The roller brush 1212 is rotatably mounted on the roller mounting frame 1211 through a rotating shaft 1214. A spiral swing hydraulic motor 1215 is provided between the roller mounting frame 1211 and the tide-type wiping mechanical arm 122. The roller mounting frame 1211 rotates under the drive of the spiral swing hydraulic motor 1215 to adjust the angle of the roller brush 1212. A hydraulic cycloid motor 1216 is connected to the rotating shaft 1214, and the roller brush 1212 rotates under the drive of the hydraulic cycloid motor 1216 to wipe the cable. The spray device 1213 is fixedly mounted on the roller mounting frame 1211 and sprays toward the roller brush 1212. The spray device 1213 is provided with a flow-pressure regulating device 1219 and a flow-pressure sensor, which are both connected to the tidal cleaning control system 125 for monitoring and controlling the spray parameters. The lane cable dust wiping device 121 also includes a cable sensing sensor 1218 and a distance sensor 1217; the cable sensing sensor 1218 and the distance sensor 1217 are both connected to the tidal cleaning control system 125 and are fixedly mounted on the roller mounting frame 1211 for sensing whether there is a cable and the distance to the cable. The roller mounting frame 1211 is also provided with a stain protection cover, which covers one side of the roller brush 1212 to prevent stains from flying around when the roller brush rotates.
潮式擦拭机械臂122包括第一关节臂1221、第二关节臂1222等组成部分。第一关节臂1221一端与转动盘123铰接,另一端与第二关节臂1222铰接,巷道电缆积尘擦拭装置121铰接于第二关节臂1222远离第一关节臂1221的一端。第一关节臂1221与转动盘123之间、第一关节臂1221与第二关节臂1222之间、第二关节臂1222与巷道电缆积尘擦拭装置121之间分别铰接有液压缸,并通过液压缸实现相对转动。第一液压缸1223位于第一关节臂1221与转动盘123之间,用于调整第一关节臂1221相对于转动盘123的角度;第二液压缸1224 位于第一关节臂1221与第二关节臂1222之间,用于调整第二关节臂1222相对于第一关节臂1221的角度;第三液压缸(未标注)位于第二关节臂1222与巷道电缆积尘擦拭装置121之间,用于调整巷道电缆积尘擦拭装置121相对于第二关节臂1222的角度。The tide-type wiping robot arm 122 includes a first articulated arm 1221, a second articulated arm 1222 and other components. One end of the first articulated arm 1221 is hinged to the rotating disk 123, and the other end is hinged to the second articulated arm 1222. The lane cable dust wiping device 121 is hinged to the end of the second articulated arm 1222 away from the first articulated arm 1221. Hydraulic cylinders are hinged between the first articulated arm 1221 and the rotating disk 123, between the first articulated arm 1221 and the second articulated arm 1222, and between the second articulated arm 1222 and the lane cable dust wiping device 121, and relative rotation is achieved through the hydraulic cylinders. The first hydraulic cylinder 1223 is located between the first articulated arm 1221 and the rotating disk 123, and is used to adjust the angle of the first articulated arm 1221 relative to the rotating disk 123; the second hydraulic cylinder 1224 Located between the first articulated arm 1221 and the second articulated arm 1222, it is used to adjust the angle of the second articulated arm 1222 relative to the first articulated arm 1221; the third hydraulic cylinder (not marked) is located between the second articulated arm 1222 and the lane cable dust wiping device 121, and is used to adjust the angle of the lane cable dust wiping device 121 relative to the second articulated arm 1222.
转动盘123为液控旋转盘,包括基座、回转支承、蜗杆、液压马达等组成部分。回转支承1231转动安装在基座上,并与潮式擦拭机械臂122固定连接。回转支承1231上设有蜗轮,液压马达1232与蜗杆连接,蜗杆与蜗轮配合,液压马达1232通过蜗轮蜗杆结构驱动回转支承1231转动。The rotating disk 123 is a hydraulically controlled rotating disk, including a base, a slewing bearing, a worm, a hydraulic motor and other components. The slewing bearing 1231 is rotatably mounted on the base and is fixedly connected to the tide-type wiping mechanical arm 122. A worm gear is provided on the slewing bearing 1231, and the hydraulic motor 1232 is connected to the worm, and the worm and the worm gear cooperate, and the hydraulic motor 1232 drives the slewing bearing 1231 to rotate through the worm gear structure.
横向定位移动装置124包括滑台底座1241、滑板1242、多级液压缸1243等组成部分。转动盘123固定安装在滑板1242上,滑台底座1241设有横向布置的滑动导轨1244,滑板1242滑动安装在滑动导轨1244上。滑板1242与多级液压缸1243一端连接,并在多级液压缸1243驱动下滑动,实现横向位移。The lateral positioning and moving device 124 includes a slide base 1241, a slide plate 1242, a multi-stage hydraulic cylinder 1243 and other components. The rotating disk 123 is fixedly mounted on the slide plate 1242, the slide base 1241 is provided with a transversely arranged sliding guide rail 1244, and the slide plate 1242 is slidably mounted on the sliding guide rail 1244. The slide plate 1242 is connected to one end of the multi-stage hydraulic cylinder 1243, and slides under the drive of the multi-stage hydraulic cylinder 1243 to achieve lateral displacement.
煤矿电力设施积尘潮式擦拭装置12的工作过程为:首先由电缆感知传感器1218和距离传感器1217检测是否有电缆及与电缆的距离,将检测结果传输给潮式清洁控制系统125;然后,潮式清洁控制系统125根据检测结果,控制潮式擦拭机械臂122、转动盘123、横向定位移动装置124等组成部分,使巷道电缆积尘擦拭装置121能够自适应地跟踪和贴合电力管线的位置和形状;接着,潮式清洁控制系统125根据预设的喷雾参数,控制流量-压力调节装置1219和流量-压力传感器,使喷雾装置1213向滚筒式毛刷1212喷雾适量的清洁液;同时,潮式清洁控制系统125根据预设的转速参数,控制液压摆线马达1216和螺旋摆动液压马达1215,使滚筒式毛刷1212以适当的转速和角度旋转,对电力管线进行潮式擦拭;最后,移动平台沿着巷道方向和电力管线方向移动,实现对电力管线的连续清洁。The working process of the dust wiping device 12 for coal mine power facilities is as follows: first, the cable sensing sensor 1218 and the distance sensor 1217 detect whether there is a cable and the distance to the cable, and transmit the detection result to the tide-type cleaning control system 125; then, the tide-type cleaning control system 125 controls the tide-type wiping mechanical arm 122, the rotating disk 123, the lateral positioning moving device 124 and other components according to the detection result, so that the roadway cable dust wiping device 121 can adaptively track and fit the position and shape of the power pipeline; then, the tide-type cleaning control system The system 125 controls the flow-pressure regulating device 1219 and the flow-pressure sensor according to the preset spray parameters, so that the spray device 1213 sprays an appropriate amount of cleaning liquid to the roller brush 1212; at the same time, the tidal cleaning control system 125 controls the hydraulic cycloid motor 1216 and the spiral swing hydraulic motor 1215 according to the preset speed parameters, so that the roller brush 1212 rotates at an appropriate speed and angle to perform tidal wiping on the power pipeline; finally, the mobile platform moves along the direction of the lane and the power pipeline to achieve continuous cleaning of the power pipeline.
其中,煤矿巷道两帮湿式冲洗装置133包括底座131、升降臂132、伸缩臂133、喷水架134;伸缩臂133固定安装在升降臂132上,喷水架134固定安装在伸缩臂133远离升降臂132的一端;喷水架134上设置有喷头135,喷头135与泵水装置连接;喷水架134在升降臂132与伸缩臂133的带动下实现位置状态的调整。Among them, the wet flushing device 133 on both sides of the coal mine tunnel includes a base 131, a lifting arm 132, a telescopic arm 133, and a water spray frame 134; the telescopic arm 133 is fixedly installed on the lifting arm 132, and the water spray frame 134 is fixedly installed on the end of the telescopic arm 133 away from the lifting arm 132; a nozzle 135 is provided on the water spray frame 134, and the nozzle 135 is connected to the water pumping device; the water spray frame 134 can adjust its position state under the drive of the lifting arm 132 and the telescopic arm 133.
喷水架134包括主管和若干分支管,主管与伸缩臂133连接,分支管与主管垂直连接,并沿主管均匀分布;喷头135安装在分支管的端部,并沿分支管轴线方向对准两帮。The water spray rack 134 includes a main pipe and a plurality of branch pipes. The main pipe is connected to the telescopic arm 133. The branch pipes are vertically connected to the main pipe and are evenly distributed along the main pipe. The spray heads 135 are installed at the ends of the branch pipes and are aligned with both sides along the axis direction of the branch pipes.
升降臂132包括升降油缸1321、导向柱1322和滑块1323,升降油缸1321的活塞杆与滑块1323连接,滑块1323沿导向柱1322上下滑动伸缩臂133固定安装在滑块1323上。伸缩臂133包括伸缩油缸1331和两个相互套接的金属管1332,其中一个金属管1332固定安装在滑块1323上,另一个金属管1332固定安装在喷水架134上,伸缩油缸1331的活塞杆与其中 一个金属管1332连接,其它端与另一个金属管1332连接。The lifting arm 132 includes a lifting cylinder 1321, a guide column 1322 and a slider 1323. The piston rod of the lifting cylinder 1321 is connected to the slider 1323. The slider 1323 slides up and down along the guide column 1322. The telescopic arm 133 is fixedly mounted on the slider 1323. The telescopic arm 133 includes a telescopic cylinder 1331 and two metal tubes 1332 that are sleeved together. One of the metal tubes 1332 is fixedly mounted on the slider 1323, and the other metal tube 1332 is fixedly mounted on the water spray frame 134. The piston rod of the telescopic cylinder 1331 is connected to the slider 1323. One end is connected to a metal tube 1332 , and the other end is connected to another metal tube 1332 .
伸缩臂133有两个,分别朝向升降臂132的两端伸缩,每个伸缩臂133上均设置有至少一个喷水架134。There are two telescopic arms 133 , which are respectively telescopic toward two ends of the lifting arm 132 , and each telescopic arm 133 is provided with at least one water spraying frame 134 .
升降臂132与伸缩臂133均安装在底座131上;底座131上还设置有轮组,用于在巷道内移动置。伸缩臂133靠近喷水架134的一端设置有转向机构136,喷水架134安装在转向机构136上,并通过转向机构136控制喷头135水流与巷道两帮的夹角。The lifting arm 132 and the telescopic arm 133 are both mounted on the base 131; the base 131 is also provided with a wheel set for moving in the tunnel. A steering mechanism 136 is provided at one end of the telescopic arm 133 close to the water spraying frame 134, and the water spraying frame 134 is mounted on the steering mechanism 136, and the steering mechanism 136 controls the angle between the water flow of the nozzle 135 and the two sides of the tunnel.
本实施例煤矿巷道两帮湿式冲洗装置13还包括两帮控制系统137,两帮控制系统137与泵水装置、升降臂132、伸缩臂133和转动机构136连接,用于控制泵水装置、升降臂132、伸缩臂133和转动机构136的启停和运行参数。伸缩臂133上还设置有与两帮控制系统137连接的距离测量仪138,用于测量与巷道两帮的距离。The wet flushing device 13 for both sides of the coal mine tunnel in this embodiment further includes a control system 137 for both sides, which is connected to the pumping device, the lifting arm 132, the telescopic arm 133 and the rotating mechanism 136, and is used to control the start and stop and operating parameters of the pumping device, the lifting arm 132, the telescopic arm 133 and the rotating mechanism 136. The telescopic arm 133 is also provided with a distance measuring instrument 138 connected to the control system 137 for both sides of the tunnel, and is used to measure the distance from both sides of the tunnel.
煤矿巷道两帮湿式冲洗装置13的工作过程为:首先将煤矿巷道两帮湿式冲洗装置13安装在电驱胶轮式行走平台11上,并将其运输至需要清洁的巷道内。然后启动两帮控制系统137,并输入相关参数。此时,升降油缸1321会带动滑块1323沿导向柱1322上下移动,并同时带动伸缩油缸1331和金属管1332沿着升降臂132的两端伸出或收回。当滑块1323移动到合适位置时,就会使得喷水架134与巷道顶部保持一定距离。同时,伸缩油缸1331会带动金属管1332沿着升降臂132的两端伸出或收回。当金属管1332伸出到合适长度时,就会使得喷水架134与巷道两帮保持一定距离。此外,转向机构136会根据输入参数调节喷头135水流与巷道两帮的夹角。当所有位置和角度都调节好后,就可以启动泵水装置开始冲洗操作。此时,泵水装置会将水通过主管和分支管输送到各个喷头135,并从喷头135中以高压形式射出。由于喷头135是沿着分支管轴线方向对准两帮的,并且分支管是沿着主管均匀分布的,因此可以实现对巷道两帮的全面覆盖和均匀冲洗。当冲洗完成后,可以停止泵水装置,并收回升降油缸1321、伸缩油缸1331和转向机构136。The working process of the wet flushing device 13 for both sides of the coal mine tunnel is as follows: first, the wet flushing device 13 for both sides of the coal mine tunnel is installed on the electric drive rubber wheel walking platform 11, and it is transported to the tunnel that needs to be cleaned. Then the two-side control system 137 is started, and the relevant parameters are input. At this time, the lifting cylinder 1321 will drive the slider 1323 to move up and down along the guide column 1322, and at the same time drive the telescopic cylinder 1331 and the metal pipe 1332 to extend or retract along the two ends of the lifting arm 132. When the slider 1323 moves to the appropriate position, the water spraying frame 134 will be kept at a certain distance from the top of the tunnel. At the same time, the telescopic cylinder 1331 will drive the metal pipe 1332 to extend or retract along the two ends of the lifting arm 132. When the metal pipe 1332 is extended to a suitable length, the water spraying frame 134 will be kept at a certain distance from the two sides of the tunnel. In addition, the steering mechanism 136 will adjust the angle between the water flow of the nozzle 135 and the two sides of the tunnel according to the input parameters. When all positions and angles are adjusted, the water pumping device can be started to start the flushing operation. At this time, the water pumping device will transport water to each nozzle 135 through the main pipe and the branch pipe, and the water will be ejected from the nozzle 135 in a high-pressure form. Since the nozzle 135 is aimed at both sides along the axis of the branch pipe, and the branch pipes are evenly distributed along the main pipe, it is possible to achieve full coverage and uniform flushing of both sides of the lane. When the flushing is completed, the water pumping device can be stopped, and the lifting cylinder 1321, the telescopic cylinder 1331 and the steering mechanism 136 can be retracted.
其中,煤矿巷道顶板湿式冲洗装置14包括喷水架141、升降机构142、顶板控制系统143;喷水架141固定安装在升降机构142的顶端,通过升降机构142带动喷水架141升降以适应顶板高度;喷水架141上设置有若干个喷嘴144,喷嘴144与泵水装置连通,对巷道顶板进行喷水冲洗。喷水架141包括集水管、导向架145;集水管安装在导向架145上,导向架145安装在升降机构142的顶端,并与升降机构142滑动连接;升降机构142驱动导向架145上下滑动,从而带动集水管移动。升降机构142包括固定架147、升降油缸148;固定架147上设置有导向孔,导向架145滑动安装在导向孔中;升降油缸148的伸缩端穿过固定架147与导向架145连接,驱动导向架145在导向孔中滑动。 The wet flushing device 14 for the roof of a coal mine tunnel includes a water spraying frame 141, a lifting mechanism 142, and a roof control system 143; the water spraying frame 141 is fixedly installed at the top of the lifting mechanism 142, and the lifting mechanism 142 drives the water spraying frame 141 to rise and fall to adapt to the height of the roof; a plurality of nozzles 144 are arranged on the water spraying frame 141, and the nozzles 144 are connected to the water pumping device to spray water on the roof of the tunnel. The water spraying frame 141 includes a water collecting pipe and a guide frame 145; the water collecting pipe is installed on the guide frame 145, and the guide frame 145 is installed at the top of the lifting mechanism 142 and is slidably connected to the lifting mechanism 142; the lifting mechanism 142 drives the guide frame 145 to slide up and down, thereby driving the water collecting pipe to move. The lifting mechanism 142 includes a fixed frame 147 and a lifting cylinder 148; a guide hole is provided on the fixed frame 147, and the guide frame 145 is slidably installed in the guide hole; the telescopic end of the lifting cylinder 148 passes through the fixed frame 147 and is connected to the guide frame 145, driving the guide frame 145 to slide in the guide hole.
集水管与导向架145之间设置有转动机构146,并通过转动机构146调节集水管的角度,从而改变喷嘴144水流与顶板的夹角。喷嘴144为可旋转式喷嘴,实现喷水方向和范围的调节。A rotating mechanism 146 is provided between the water collecting pipe and the guide frame 145, and the angle of the water collecting pipe is adjusted by the rotating mechanism 146, thereby changing the angle between the water flow of the nozzle 144 and the top plate. The nozzle 144 is a rotatable nozzle to adjust the direction and range of the water spray.
本实施例煤矿巷道顶板湿式冲洗装置14还包括顶板控制系统143、移动平台,顶板控制系统143与泵水装置、升降机构142和转动机构146连接,用于控制泵水装置、升降机构142和转动机构146的启停和运行参数。升降机构142上还设置有与顶板控制系统143连接的距离测量仪149,用于测量与巷道顶板的距离。The coal mine roadway roof wet flushing device 14 of this embodiment further includes a roof control system 143 and a mobile platform. The roof control system 143 is connected to the water pumping device, the lifting mechanism 142 and the rotating mechanism 146, and is used to control the start and stop and operating parameters of the water pumping device, the lifting mechanism 142 and the rotating mechanism 146. The lifting mechanism 142 is also provided with a distance measuring instrument 149 connected to the roof control system 143, which is used to measure the distance from the roadway roof.
煤矿巷道顶板湿式冲洗装置14的工作过程为:首先将煤矿巷道顶板湿式冲洗装置14安装在电驱胶轮式行走平台11上,并与自动式加水箱16连接,然后移动至需要冲洗的巷道内,并启动顶板控制系统143。顶板控制系统143根据距离测量仪149测得的数据自动调节升降机构142和转动机构146的运行状态,使得喷水架141能够适应不同高度和形状的巷道顶板,并使得喷嘴144能够对准巷道顶板。接着启动泵水装置,使得喷嘴144对巷道顶板进行喷水冲洗。在冲洗过程中,喷嘴144可以根据需要调节喷水方向和范围,实现对巷道顶板全方位的冲洗。The working process of the wet flushing device 14 for the roof of a coal mine tunnel is as follows: first, the wet flushing device 14 for the roof of a coal mine tunnel is installed on the electric-driven rubber-wheeled walking platform 11, and connected to the automatic water tank 16, and then moved to the tunnel that needs to be flushed, and the roof control system 143 is started. The roof control system 143 automatically adjusts the operating status of the lifting mechanism 142 and the rotating mechanism 146 according to the data measured by the distance measuring instrument 149, so that the water spraying frame 141 can adapt to the roofs of tunnels of different heights and shapes, and the nozzle 144 can be aimed at the roof of the tunnel. Then start the water pump device so that the nozzle 144 sprays water to flush the roof of the tunnel. During the flushing process, the nozzle 144 can adjust the direction and range of the water spray as needed to achieve all-round flushing of the roof of the tunnel.
其中,巷道底板湿式冲洗装置15安装在电驱胶轮式行走平台11的前后两端,位于电驱胶轮式行走平台11的底部,电驱胶轮式行走平台11行进过程中,对巷道底板进行冲洗作业。Among them, the tunnel floor wet flushing device 15 is installed at the front and rear ends of the electric-driven rubber-wheeled walking platform 11, and is located at the bottom of the electric-driven rubber-wheeled walking platform 11. When the electric-driven rubber-wheeled walking platform 11 moves, the tunnel floor is flushed.
其中,自动式加水箱16包括箱体161、水箱盖162、开盖机构163、液位传感器164、水箱控制系统168;箱体161上设置有进水口,水箱盖162安装在进水口上;开盖机构163安装在进水口的一侧,并与水箱盖162连接,开盖机构163在水箱控制系统168的控制下带动水箱盖162翻转,实现进水口的开闭;液位传感器164安装在箱体161内,用于监测箱体161内的水位,并将水位信息反馈至水箱控制系统168;水箱控制系统168根据液位传感器164反馈的水位信息判断是否需要加水,并控制开盖机构163和加水装置进行自动加水操作。Among them, the automatic water adding tank 16 includes a tank body 161, a tank cover 162, a cover opening mechanism 163, a liquid level sensor 164, and a water tank control system 168; a water inlet is provided on the tank body 161, and the tank cover 162 is installed on the water inlet; the cover opening mechanism 163 is installed on one side of the water inlet and is connected to the tank cover 162. Under the control of the tank control system 168, the cover opening mechanism 163 drives the tank cover 162 to flip over to realize the opening and closing of the water inlet; the liquid level sensor 164 is installed in the tank body 161, and is used to monitor the water level in the tank body 161, and feed back the water level information to the tank control system 168; the tank control system 168 determines whether water needs to be added according to the water level information fed back by the liquid level sensor 164, and controls the cover opening mechanism 163 and the water adding device to perform automatic water adding operations.
进水口内设置有升降机构166以及可伸缩的波纹管165,升降机构166固定安装在进水口内,波纹管165一端固定安装在进水口内,另一端与升降机构166的伸缩端连接,在升降机构166带动下沿进水口伸出或收回。A lifting mechanism 166 and a retractable bellows 165 are provided in the water inlet. The lifting mechanism 166 is fixedly installed in the water inlet. One end of the bellows 165 is fixedly installed in the water inlet, and the other end is connected to the retractable end of the lifting mechanism 166. The bellows 165 is extended or retracted along the water inlet under the drive of the lifting mechanism 166.
升降机构166为电动式或液压式或气压式伸缩装置。开盖机构163为电动式或液压式或气压式伸缩装置,水箱盖162与箱体161转动连接,开盖机构163一端与箱体161铰接,另一端与水箱盖162铰接。The lifting mechanism 166 is an electric, hydraulic or pneumatic telescopic device. The lid opening mechanism 163 is an electric, hydraulic or pneumatic telescopic device. The water tank cover 162 is rotatably connected to the box body 161. One end of the lid opening mechanism 163 is hinged to the box body 161, and the other end is hinged to the water tank cover 162.
箱体161上还设置有激光雷达167,激光雷达167用于获取箱体161与巷道内自主加水站的相对位置,实现自主加水定位。 A laser radar 167 is also provided on the box 161, and the laser radar 167 is used to obtain the relative position of the box 161 and the autonomous water filling station in the lane to achieve autonomous water filling positioning.
当需要加水时,电驱胶轮式行走平台11将自动式加水箱16运输至巷道内的煤矿井下自控加水站。然后启动激光雷达167扫描周围环境,并将扫描结果发送至水箱控制系统168。当激光雷达167检测到煤矿井下自控加水站时,就会计算出自动式加水箱与煤矿井下自控加水站之间的相对位置,并将其显示在显示屏上。操作人员可以根据显示屏上的信息调整移动平台和自动式加水箱的位置和方向,使其与自主加水站对齐。当对齐完成后,开始自动加水操作。此时,液位传感器164会检测当前箱体161内的水位,并将其反馈给水箱控制系统168。如果当前水位低于预设值,则表示需要加水。此时,开盖机构163会带动水箱盖162翻转打开进水口,并同时启动升降机构166和波纹管165。升降机构166会带动波纹管165沿着进水口向外伸出,并与自主加水站上的出口连接。然后,在煤矿井下自控加水站打开阀门,开始向自动式加水箱16内注水。当液位传感器164检测到当前水位达到预设值时,就会通知水箱控制系统168,此时,矿井下自控加水站关闭阀门,停止注水,并同时关闭开盖机构163和升降机构166。开盖机构163会带动水箱盖162翻转关闭进水口,并同时收回升降机构166和波纹管165。至此,自动加水操作完成。When water is needed, the electric-driven rubber-wheeled walking platform 11 transports the automatic water tank 16 to the automatic water station in the coal mine underground in the tunnel. Then the laser radar 167 is started to scan the surrounding environment, and the scanning results are sent to the water tank control system 168. When the laser radar 167 detects the automatic water station in the coal mine, the relative position between the automatic water tank and the automatic water station in the coal mine is calculated and displayed on the display screen. The operator can adjust the position and direction of the mobile platform and the automatic water tank according to the information on the display screen to align them with the autonomous water station. When the alignment is completed, the automatic water adding operation starts. At this time, the liquid level sensor 164 will detect the current water level in the box body 161 and feed it back to the water tank control system 168. If the current water level is lower than the preset value, it means that water needs to be added. At this time, the cover opening mechanism 163 will drive the water tank cover 162 to flip open the water inlet, and simultaneously start the lifting mechanism 166 and the bellows 165. The lifting mechanism 166 will drive the bellows 165 to extend outward along the water inlet and connect to the outlet on the autonomous water filling station. Then, open the valve at the automatic water filling station in the coal mine and start filling water into the automatic water filling tank 16. When the liquid level sensor 164 detects that the current water level reaches the preset value, it will notify the water tank control system 168. At this time, the automatic water filling station in the mine will close the valve, stop filling water, and close the cover opening mechanism 163 and the lifting mechanism 166 at the same time. The cover opening mechanism 163 will drive the water tank cover 162 to flip over and close the water inlet, and at the same time retract the lifting mechanism 166 and the bellows 165. At this point, the automatic water filling operation is completed.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be included in the scope of the claims of the present invention.
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| CN119122595B (en) * | 2024-09-05 | 2025-10-03 | 中煤科工集团重庆研究院有限公司 | Adaptive cleaning control method for roadway dust accumulation |
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- 2023-05-23 CN CN202310585169.7A patent/CN116516871A/en active Pending
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