WO2024235946A1 - Élément optique comprenant un film polymère lc chiraux - Google Patents
Élément optique comprenant un film polymère lc chiraux Download PDFInfo
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- WO2024235946A1 WO2024235946A1 PCT/EP2024/063180 EP2024063180W WO2024235946A1 WO 2024235946 A1 WO2024235946 A1 WO 2024235946A1 EP 2024063180 W EP2024063180 W EP 2024063180W WO 2024235946 A1 WO2024235946 A1 WO 2024235946A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K19/00—Liquid crystal materials
- C09K19/52—Liquid crystal materials characterised by components which are not liquid crystals, e.g. additives with special physical aspect: solvents, solid particles
- C09K19/58—Dopants or charge transfer agents
- C09K19/586—Optically active dopants; chiral dopants
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K19/00—Liquid crystal materials
- C09K19/04—Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit
- C09K19/06—Non-steroidal liquid crystal compounds
- C09K19/08—Non-steroidal liquid crystal compounds containing at least two non-condensed rings
- C09K19/10—Non-steroidal liquid crystal compounds containing at least two non-condensed rings containing at least two benzene rings
- C09K19/14—Non-steroidal liquid crystal compounds containing at least two non-condensed rings containing at least two benzene rings linked by a carbon chain
- C09K19/18—Non-steroidal liquid crystal compounds containing at least two non-condensed rings containing at least two benzene rings linked by a carbon chain the chain containing carbon-to-carbon triple bonds, e.g. tolans
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K19/00—Liquid crystal materials
- C09K19/04—Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit
- C09K2019/0444—Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit characterized by a linking chain between rings or ring systems, a bridging chain between extensive mesogenic moieties or an end chain group
- C09K2019/0448—Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit characterized by a linking chain between rings or ring systems, a bridging chain between extensive mesogenic moieties or an end chain group the end chain group being a polymerizable end group, e.g. -Sp-P or acrylate
Definitions
- the invention relates to an optical element comprising a chiral liquid crystal (LC) polymer film (as a subcategory of liquid crystal material), a method for its preparation, and it use as diffractive optical element in optical or electrooptical components or devices, especially for digital optics or augmented reality or virtual reality (AR/VR) applications like polarizers, optical compensators, reflective films, diffraction or surface gratings, Bragg polarization gratings (Bragg PG), polarization volume gratings (PVG), polarization volume holograms (PVH), Pancharatnam Berry (PB) gratings, nonmechanical beam steering elements, optical waveguides, optical couplers, optical combiners, polarization beam splitters, partial mirrors or lenses.
- LC chiral liquid crystal
- AR/VR virtual reality
- RM reactive mesogen
- PBG Pancharatnam-Berry gratings
- Bragg PG Bragg polarization gratings
- PVG polarization volume gratings
- Bragg PGs represent a type of diffractive optical elements which offer a unique way to prepare optical gratings with high efficiency and wide angular bandwidth. These have been demonstrated to exhibit better performance than standard surface relief gratings (SRGs) and volume hologram gratings (VHGs). Bragg PGs can be prepared by polymerising RMs which exhibit multi-layer coating capability. The ability to carefully control the optical properties and alignment of RMs through variations in formulation and processing conditions makes these materials particularly versatile for producing thin, durable, and customizable optical elements.
- SRGs surface relief gratings
- VHGs volume hologram gratings
- Bragg PGs can be prepared by polymerising RMs which exhibit multi-layer coating capability. The ability to carefully control the optical properties and alignment of RMs through variations in formulation and processing conditions makes these materials particularly versatile for producing thin, durable, and customizable optical elements.
- one of the challenges to the field is the production of optical elements which exhibit high performance over a wide range of incidence angles. A possible solution to the problem of
- Fig. 1 exemplarily illustrates a diagram of a two-layer PBG according to prior art, formed from an LCP with an average refractive index h and a birefringence An on a photoalignment layer (PAL) that is provided on a substrate and has a grating pitch A x .
- the two layers of the LCP PBG have a layer thickness di and d2, and different slant angles 0i and 02 due to the differing chiral pitch pi and p2 in each layer.
- RM coating steps must be undertaken where the first RM layer is coated on an alignment layer, typically a photo- alignment layer (PAL) or lithographically fabricated alignment layer.
- the RM layer should adopt the alignment direction promoted by the alignment layer and the material is cured to give an LCP.
- the next layer of RM is then coated directly on top of the previous LCP layer. To achieve good quality alignment, it is necessary for the layer being coated not to damage the previous layer and for strong intermolecular interactions to take place between the layers to impart the alignment direction from one layer to the next.
- One aim of the present invention is to provide an improved chiral LC polymer film and a method for its preparation, which fulfils one or more of the above needs.
- Other aims of the present invention are immediately evident to the person skilled in the art from the following detailed description.
- the inventors of the present invention have found that one or more, preferably all of the above requirements can be fulfilled, preferably at the same time, by providing a chiral LC polymer film and a method for its preparation as disclosed and claimed hereinafter.
- a diffraction grating which contains only one layer (hereinafter also referred to as “monolithic film”) of a chiral RM mixture containing a chiral compound with a photoisomerisable group, which can undergo a photoisomerisation reaction, resulting in a reduction of its helical twisting power (HTP).
- HTP helical twisting power
- the chiral RM mixture utilizes RMs with very high birefringence.
- the invention relates to an optical element, preferably a diffraction grating or polarization grating, comprising a monolithic film of a polymerised chiral RM mixture with helically twisted orientation, wherein the helical pitch is increasing or decreasing in the layer thickness direction.
- the chiral RM mixture comprises at least one, preferably exactly one, chiral compound with one or more isomerisable groups, preferably one or more photoisomerisable groups, which is preferably polymerisable.
- the chiral RM mixture comprises at least one RM having a birefringence of >0.25, very preferably >0.28.
- the helical pitch is ⁇ 1200 nm, very preferably from 200 to 1200 nm.
- the invention further relates to an optical, electronic or electro optical component or device as such, comprising an optical element as described above and below.
- the invention further relates to an optical, electrooptical or electronic device or a component comprising an optical element as described above and below.
- Said components include, without limitation, optical retardation films, polarizers, optical compensators, diffraction or surface gratings such as Bragg polarization gratings (Bragg PG), polarization volume gratings (PVG) or Pancharatnam Berry gratings (PBG), furthermore nonmechanical beam steering elements, optical waveguides, optical couplers or combiners, polarization beam splitters, partial mirrors, reflective films, alignment layers, colour filters, antistatic protection sheets, electromagnetic interference protection sheets, lenses for light guides, focusing and optical effects, polarization controlled lenses, and IR reflection films; for example for use in LC displays (LCDs), organic light emitting diodes (OLEDs), autostereoscopic 3D displays, see-through near-eye displays, augmented reality( AR) or virtual reality (VR) systems, switchable windows, spatial light modulators, optical data storage, remote optical sensing, holography, spectroscopy, optical telecommunications, polarimetry or front/back-lighting.
- LC displays
- Said devices include, without limitation, electro optical displays, especially LCDs, OLEDs, non-linear optic (NLO) devices, autostereoscopic 3D displays, see-through near-eye displays, AR/VR systems, goggles for ARA/R applications, switchable windows, spatial light modulators, optical data storage devices, optical sensors, holographic devices, spectrometers, optical telecommunication systems, polarimeters or front-/backlights.
- electro optical displays especially LCDs, OLEDs, non-linear optic (NLO) devices, autostereoscopic 3D displays, see-through near-eye displays, AR/VR systems, goggles for ARA/R applications, switchable windows, spatial light modulators, optical data storage devices, optical sensors, holographic devices, spectrometers, optical telecommunication systems, polarimeters or front-/backlights.
- LCDs especially LCDs, OLEDs, non-linear optic (NLO) devices, autostereoscopic 3D displays, see-through near-eye displays, AR/VR systems
- Fig. 1 exemplarily and schematically illustrates a two-layer liquid crystal polymer (LCP) PBG according to prior art on a photo-alignment layer (PAL).
- LCP liquid crystal polymer
- PAL photo-alignment layer
- Fig. 2 exemplarily and schematically illustrates different polarized states mapped on points in between equator and ellipse on a Poincare sphere.
- Fig. 3 shows the spectral polarisation states plotted on a Poincare sphere for a one- layer polymer film according to Example 1.
- Fig. 4 shows the spectral polarisation states plotted on a Poincare sphere for a one- layer polymer film according to Comparison Example 1.
- Fig. 5a and 5b show the spectral polarisation states plotted on a Poincare sphere for a two-layer polymer film according to Comparison Example 2 when viewed from the top (a) or bottom (b), respectively.
- Fig. 6a and 6b schematically illustrate the regions of fast twist and slow twist in a one- layer polymer film according to Example 1 (a) and in a two-layer polymer film according to Comparison Example 2 (b).
- Fig. 7 shows the twist profile for a two-layer film (a) in accordance with Comparison Example 2 and for a one-layer film (b) in accordance with Example 1 , determined by the Finite Element Method.
- Fig. 8 shows the diffraction efficiency as a function of the incident angle for a diffraction grating based on a two-layer film (a) in accordance with Comparison Example 2 and for a diffraction grating based on a one-layer film (b) in accordance with Example 1, determined by the Finite Element Method.
- Fig. 9 shows the fast axis of the one-layer polymer film of Example 2 plotted on a Poincare sphere.
- Fig. 10 shows the fast axis of the one-layer polymer film of Example 3 plotted on a Poincare sphere.
- Fig. 11 shows the fast axis of the one-layer polymer film of Example 4 plotted on a Poincare sphere.
- Fig. 12 shows the fast axis of the one-layer polymer film of Example 5 plotted on a Poincare sphere.
- film as used herein includes rigid or flexible, self-supporting or free- standing films with mechanical stability, as well as coatings or layers on a supporting substrate or between two substrates.
- monolithic film means a one-layer (or single-layer) film which is consisting of a single layer of a specific material, like for example a polymerised chiral RM mixture as described above and below.
- reactive mesogen and "RM” will be understood to mean a compound containing a mesogenic or liquid crystalline skeleton, and one or more functional groups attached thereto, optionally via spacer groups, which are suitable for polymerisation and are also referred to as “polymerisable group” or "P".
- polymerisable compound as used herein will be understood to mean a polymerisable monomeric compound.
- Polymerisable compounds or RMs with one polymerisable group are also referred to as “monoreactive” compounds, polymerisable compounds or RMs with two polymerisable groups as “direactive” compounds, and polymerisable compounds or RMs with more than two polymerisable groups as “multireactive” compounds.
- Compounds without a polymerisable group are also referred to as “non-reactive” compounds.
- liquid crystal means a compound that under suitable conditions of temperature, pressure and concentration can exist as a mesophase or in particular as a LC phase.
- clearing point means the temperature at which the transition between the mesophase with the highest temperature range and the isotropic phase occurs.
- mesogenic group as used herein is known to the person skilled in the art and described in the literature, and means a group which, due to the anisotropy of its attracting and repelling interactions, essentially contributes to causing a liquid-crystal (LC) phase in low-molecular-weight or polymeric substances.
- Compounds containing mesogenic groups do not necessarily have to have an LC phase themselves. It is also possible for mesogenic compounds to exhibit LC phase behaviour only after mixing with other compounds and/or after polymerisation. Typical mesogenic groups are, for example, rigid rod- or disc-shaped units.
- spacer group hereinafter also referred to as "Sp”, as used herein is known to the person skilled in the art and is described in the literature, see, for example, Pure Appl. Chem. 2001, 73(5), 888 and C. Tschierske, G. Pelzl, S. Diele, Angew. Chem. 2004, 116, 6340-6368.
- the terms "spacer group” or “spacer” mean a flexible group, for example an alkylene group, which connects the mesogenic group and the polymerisable group(s) in a polymerisable mesogenic compound.
- RM mixture means a mixture comprising one or more, preferably two or more, more preferably two to ten, very preferably two to six RMs.
- RM formulation means at least one RM or RM mixture, and one or more other materials added to the at least one RM or RM mixture to provide, or to modify, specific properties of the RM formulation and/or of the at least one RM therein. It will be understood that an RM formulation is also a vehicle for carrying the RM to a substrate to enable the forming of layers or structures thereon. Exemplary materials include, but are not limited to, solvents, polymerisation initiators, surfactants and adhesion promoters, etc. as described in more detail below.
- the percentage of a compound in an RM mixture as given above and below means % by weight of the total RM mixture, excluding solvents or additives as described above and below that are used in the RM formulation.
- the percentage of a compound in an RM formulation as given above and below means % by weight of all solids in the RM formulation, including liquid additives as described below but excluding solvents.
- PFAS per- and/or polyfluoroalkyl substance
- polyfluorinated alkyl or aryl group as used herein means an alkyl or aryl group which is substituted by two or more F atoms (wherein the F atoms may be attached either to the same or different C atoms), thus including perfluorocarbon groups.
- polymer will be understood to mean a molecule that encompasses a backbone of one or more distinct types of repeating units (the smallest constitutional unit of the molecule) and is inclusive of the commonly known terms “oligomer”, “copolymer”, “homopolymer” and the like. Further, it will be understood that the term polymer is inclusive of, in addition to the polymer itself, residues from initiators, catalysts, and other elements attendant to the synthesis of such a polymer, where such residues are understood as not being covalently incorporated thereto. Further, such residues and other elements, while normally removed during post polymerisation purification processes, are typically mixed or co-mingled with the polymer such that they generally remain with the polymer when it is transferred between vessels or between solvents or dispersion media.
- polymerisation means the chemical process to form a polymer by bonding together multiple polymerisable groups or polymer precursors (polymerisable compounds) containing such polymerisable groups.
- a “polymer network” is a network in which all polymer chains are interconnected to form a single macroscopic entity by many crosslinks.
- the polymer network can occur in the following types:
- a graft polymer molecule is a branched polymer molecule in which one or more the side chains are different, structurally or configurationally, from the main chain.
- a star polymer molecule is a branched polymer molecule in which a single branch point gives rise to multiple linear chains or arms. If the arms are identical, the star polymer molecule is said to be regular. If adjacent arms are composed of different repeating subunits, the star polymer molecule is said to be variegated.
- a comb polymer molecule consists of a main chain with two or more three-way branch points and linear side chains. If the arms are identical the comb polymer molecule is said to be regular.
- a brush polymer molecule consists of a main chain with linear, unbranched side chains and where one or more of the branch points has four-way functionality or larger.
- chiral in general is used to describe an object that is non-superimposable on its mirror image.
- “Achiral” (non- chiral) objects are objects that are identical to their mirror image.
- isomerisable I photoisomerisable compound means a compound comprising one or more isomerisable or photoisomerisable groups, respectively.
- isomerisation means a functional group of a molecule that causes a change of the geometry of the molecule, i.e. isomerisation, either by bond rotation, skeletal rearrangement or atom- or group- transfer, or by dimerization, which can be induced, e.g., thermally or photochemically or by adding a catalyst.
- photoisomerisable group means a functional group of a molecule that causes a change of the geometry of the molecule, i.e. isomerisation, either by bond rotation, skeletal rearrangement or atom- or group- transfer, or by dimerization, upon irradiation with light of a suitable wavelength that can be absorbed by the molecule (photoisomerisation).
- a chiral RM mixture in accordance with the present invention can be prepared, for example, by doping a host mixture comprising one or more RMs with a chiral compound having a high twisting power.
- a low value of the pitch is hereinafter also referred to as “short pitch”, and a high value of the pitch is hereinafter also referred to as “long pitch”.
- a short pitch corresponds to a highly twisted structure, i.e., a higher twist angle
- a long pitch corresponds to a slowly twisted structure, i.e., a lower twist angle, around the helix axis within a given distance.
- the twist angle, 0, through a thickness, d is defined by the following equation: where p is the pitch as defined above.
- p is the pitch as defined above.
- IHTP ⁇ I ( ⁇ s cs HTPs) – (( ⁇ rcr HTPr) wherein cs is the concentration of each individual chiral compound with S configuration, HTPs is the helical twisting power of each individual chiral compound having S configuration and wherein cr is the concentration of each individual chiral compound with R configuration and HTPR is the helical twisting power of each individual chiral compound having R configuration.
- ⁇ n ne -no
- nav. ((2no 2 + ne 2 )/3) 1 ⁇ 2
- the average refractive index nav. and the ordinary refractive index no can be measured using an Abbe refractometer. ⁇ n can then be calculated from the above equations.
- visible light means electromagnetic radiation with a wavelength in a range from about 400 nm to about 740 nm.
- “Ultraviolet (UV) light” means electromagnetic radiation with a wavelength in a range from about 200 nm to about 450 nm.
- linearly polarised light means light, which is at least partially linearly polarized.
- the aligning light is linearly polarized with a degree of polarization of more than 5:1.
- Wavelengths, intensity and energy of the linearly polarised light are chosen depending on the photosensitivity of the photoalignable material.
- the wavelengths are in the UV-A, UV-B and/or UV-C range or in the visible range.
- the linearly polarised light comprises light of wavelengths less than 450 nm, more preferably less than 420 nm at the same time the linearly polarised light preferably comprises light of wavelengths longer than 280nm, preferably more than 320nm, more preferably over 350nm.
- optical retardation R represents the difference in the optical path lengths in nanometres travelled by S-polarised and P-polarised light whilst passing through the birefringent material.
- On-axis retardation means the retardation at normal incidence to the sample surface.
- the retardation (R(X)) of a material can be measured using a spectroscopic ellipsometer, for example the M2000 spectroscopic ellipsometer manufactured by J. A. Woollam Co. This instrument can measure the optical retardance in nanometres of a birefringent sample e.g., Quartz over a range of wavelengths typically, 370nm to 2000nm. From this data it is possible to calculate the dispersion (R(450)/R(550) or An(450)/An(550)) of a material.
- alignment or “orientation” relates to alignment (orientational ordering) of anisotropic units of material such as small molecules or fragments of big molecules in a common direction named “alignment direction”.
- alignment direction In an aligned layer of liquid- crystalline or RM material the liquid-crystalline director coincides with the alignment direction so that the alignment direction corresponds to the direction of the anisotropy axis of the material.
- uniform orientation or “uniform alignment” of an liquid-crystalline or RM material, for example in a layer of the material, mean that the long molecular axes (in case of calamitic compounds) or the short molecular axes (in case of discotic compounds) of the liquid-crystalline or RM molecules are oriented substantially in the same direction. In other words, the lines of liquid-crystalline director are parallel.
- homeotropic structure I alignment I orientation refer to a film wherein the optical axis is substantially perpendicular to the film plane.
- R denotes an alkyl radical and/or an alkoxy radical, this may be straight-chain or branched.
- R including any variations thereof such as R 1 , R°, R°°, R*°, R 11 , R 22 , R c , R 3 , R 4 etc., or L denotes an alkyl radical and/or an alkoxy radical, this may be straight-chain or branched.
- R including any variations thereof such as R 1 , R 0 , R 00 , R* 0 , R 11 , R 22 , R C , R 3 , R 4 etc., or L denotes an alkoxy or oxaalkyl group it may also contain one or more additional oxygen atoms, provided that oxygen atoms are not linked directly to one another.
- one or more of R including any variations thereof such as R 1 , R 0 , R 00 , R* 0 , R 11 , R 22 , R C , R 3 , R 4 etc., or L are selected from the group consisting of -S 1 -F, -O-S 1 -F, -O-S1-O-S2, wherein S 1 is C1-12-alkylene or C2-12-alkenylene and S 2 is H, C1-12-alkyl or C2-12-alkenyl, and very preferably are selected from the group consisting of , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,
- R including any variations thereof such as R 1 , R°, R°°, R*°, R 11 , R 22 , R c , R 3 , R 4 etc., or L denotes an alkyl or alkenyl radical which is at least monosubstituted by halogen, this radical is preferably straight- chain, and halogen is preferably F or Cl. In the case of polysubstitution, halogen is preferably F.
- the resultant radicals also include perfluorinated radicals. In the case of monosubstitution, the fluorine or chlorine substituent may be in any desired position, but is preferably in the o-position.
- Halogen is preferably F or Cl, very preferably F.
- substituents L are, for example, F, Cl, CN, NO2, CH3, C2H5, OCH3, SCH3, OC2H5, SC2H5, COCH3, COC2H5, COOCH3, COOC2H5, CF3, OCF3, OCHF2, OC2F5, furthermore phenyl.
- L has one of the meanings indicated above.
- aryl and heteroaryl groups encompass groups, which can be monocyclic or polycyclic, i.e.
- Heteroaryl groups contain one or more heteroatoms, preferably selected from O, N, S and Se. Particular preference is given to mono-, bi- or tricyclic aryl groups having 6 to 25 C atoms and mono-, bi- or tricyclic heteroaryl groups having 2 to 25 C atoms, which optionally contain fused rings, and which are optionally substituted.
- Preferred aryl groups are, for example, phenyl, biphenyl, terphenyl, [1,1':3',1''] ⁇ terphenyl-2'-yl, naphthyl, anthracene, binaphthyl, phenanthrene, pyrene, dihydropyrene, chrysene, perylene, tetracene, pentacene, benzopyrene, fluorene, indene, indenofluorene, spirobifluorene, more preferably 1,4- phenylene, 4,4’-biphenylene, 1, 4-tephenylene.
- Preferred heteroaryl groups are, for example, 5 membered rings, such as pyrrole, pyrazole, imidazole, 1,2,3-triazole, 1,2,4-triazole, tetrazole, furan, thiophene, selenophene, oxazole, isoxazole, 1,2 thiazole, 1,3-thiazole, 1,2,3-oxadiazole, 1,2,4 oxadiazole, 1,2,5-oxadiazole, 1,3,4-oxadiazole, 1,2,3-thiadiazole, 1,2,4-thiadiazole, 1 ,2,5-thiadiazole, 1 ,3,4-thiadiazole, 6 membered rings, such as pyridine, pyridazine, pyrimidine, pyrazine, 1 ,3,5-triazine, 1 ,2,4-triazine, 1 ,2,3-triazine, 1 ,2,4,5-tetrazine
- the single bond shown between the two ring atoms can be attached to any free position of the benzene ring.
- the polymerisable group P is a group which is suitable for a polymerisation reaction, such as, for example, free- radical or ionic chain polymerisation, polyaddition or polycondensation, or for a polymer-analogous reaction, for example addition or condensation onto a main polymer chain.
- a polymerisation reaction such as, for example, free- radical or ionic chain polymerisation, polyaddition or polycondensation, or for a polymer-analogous reaction, for example addition or condensation onto a main polymer chain.
- groups which are suitable for polymerisation with ring opening such as, for example, oxetane or epoxide groups.
- Very particularly preferred groups P including any variations thereof such as P°, P 1 ,
- P°, P 1 , P 2 , P*° are selected from the group consisting of vinyloxy, acrylate, methacrylate, fluoroacrylate, chloroacrylate, oxetane and epoxide, most preferably from acrylate and methacrylate.
- polymerisable compounds in a polymerisable compound as disclosed above and below, including compounds of formula I and its subformulae, all polymerisable groups have the same meaning, and preferably denote acrylate or methacrylate, very preferably acrylate.
- the spacer group including any variations thereof such as Sp°, Sp 1 , Sp 2 , Sp*°, when being different from a single bond, is preferably of the formula Sp"-X", so that the respective radical P-Sp- etc. conforms to the formula P-Sp"-X"-, wherein
- Y 2 and Y 3 each, independently of one another, denote H, F, Cl or CN.
- X" is preferably -O-, -S-, -CO-, -COO-, -OCO-, -O-COO-, -CO-NR 0 -, -NR°-CO-, -NR°- CO-NR 00 - or a single bond.
- Typical spacer groups Sp including any variations thereof such as Sp°, Sp 1 , Sp 2 , Sp*°, and -Sp"-X"- are, for example, -(CH 2 ) P I-, -(CH 2 ) P I-O-, -(CH 2 ) P I-O-CO-, -(CH 2 ) P I-CO-O-, - (CH 2 ) P I-O-CO-O-, -(CH 2 CH 2 O) q i-CH 2 CH 2 -, -CH 2 CH 2 -S-CH 2 CH 2 -, -CH 2 CH 2 -NH-CH 2 CH 2 - or -(SiR°R 00 -O) p i-, in which p1 is an integer from 1 to 12, q1 is an integer from 1 to 3, and R° and R°° have the meanings indicated above.
- Particularly preferred groups Sp including any variations thereof such as Sp°, Sp 1 , Sp 2 , Sp*°, and -Sp"-X"- are -(CH 2 ) P I-, -(CH 2 ) P I-O-, -(CH 2 ) P I-O-CO-, -(CH 2 ) P I-CO-O-, -(CH 2 ) P I-O- CO-O-, in which p1 and q1 have the meanings indicated above.
- Particularly preferred groups Sp" are, in each case straight-chain, ethylene, propylene, butylene, pentylene, hexylene, heptylene, octylene, nonylene, decylene, undecylene, dodecylene, octadecylene, ethyleneoxyethylene, methyleneoxybutylene, ethylenethioethylene, ethylene-N-methyliminoethylene, 1 -methylalkylene, ethenylene, propenylene and butenylene.
- the polymerisable compounds as disclosed above and below contain a spacer group Sp, including any variations thereof such as Sp°, Sp 1 , Sp 2 , Sp*°, that is substituted by one or more polymerisable groups P, so that the group Sp- P etc. corresponds to Sp(P) s , with s being >2 (branched polymerisable groups).
- a spacer group Sp including any variations thereof such as Sp°, Sp 1 , Sp 2 , Sp*°, that is substituted by one or more polymerisable groups P, so that the group Sp- P etc. corresponds to Sp(P) s , with s being >2 (branched polymerisable groups).
- Preferred polymerisable compounds according to this preferred embodiment are those wherein s is 2, i.e. , compounds which contain a group Sp(P) 2 .
- Very preferred polymerisable compounds according to this preferred embodiment contain a group selected from the following formulae:
- X has one of the meanings indicated for X", and is preferably O, CO, SO 2 , O-CO-, CO-O or a single bond.
- Preferred spacer groups Sp(P) 2 are selected from formulae S1 , S2 and S3.
- Very preferred spacer groups Sp(P) 2 are selected from the following subformulae:
- the optical element according to the present invention comprises, or consists of, a monolithic film of a polymerised chiral RM mixture.
- the chiral RM mixture is hereinafter also referred to as “RM mixture (according to the present invention)”.
- the film of the polymerised chiral RM mixture is hereinafter also simply referred to as “polymer film (according to the present invention)”.
- the RM mixture used for preparing the polymer film preferably contains at least one RM and at least one chiral compound with one or more isomerisable groups, preferably one or more photoisomerisable groups, like for example cinnamate groups.
- the chiral compound with one or more isomerisable groups is preferably polymerisable.
- the isomerisable group(s) in this chiral compound can undergo a photo driven E/Z isomerisation reaction, and in doing so exhibits a reduction in helical twisting power (HTP).
- HTP helical twisting power
- this allows to replicate a two-layer chiral RM film as described in prior art into a one-layer, or monolithic, film.
- problems related to multilayer film preparation where multiple RM layers with different pitch values have to be coated onto each other, like insufficient alignment transfer between the RM layers, the appearance of alignment defects, damage in the lower RM layer caused by the subsequent layer, or the control of the different pitch values and slant angles in the individual RM layers.
- the polymer film according to the present invention exhibits a non-linear twist profile with an accelerating twist through the film thickness, which can be achieved by use of the photoisomerisable chiral compound that undergoes isomerisation while partial polymerisation occurs.
- the non-linear twist profile can be achieved by a process of preparing a polymer film according to the present invention as described above and below.
- This process contains two steps of irradiating the chiral RM layer with actinic radiation, for example UV light, which causes both photoisomerisation of the chiral compound and photopolymerisation of the RMs.
- the first irradiation step involves UV irradiation of the RM layer in air rather than in an inert atmosphere such as nitrogen gas.
- an inert atmosphere such as nitrogen gas.
- the polymerised LC medium exhibits an accelerated chiral rotation in a direction perpendicular to the main plane of the polymer film, i.e., in the film thickness direction, thereby creating a non- linear twist through the film thickness.
- the second irradiation step is carried out in an inert gas atmosphere, for example nitrogen, which completes the polymerisation process also in the upper regions of the RM layer, so that the RM layer is fully polymerised into a polymer film with the non- linear twist locked in.
- an inert gas atmosphere for example nitrogen
- the polymer film according to the present invention contains only one layer of a polymerised chiral RM mixture.
- the polymer film and its preparation process according to the present invention can provide the following advantages:
- the chiral RM mixture can easily be aligned into the desired orientation, for example on a planar alignment layer or on a PB grating,
- a perpendicular director orientation can be provided in a single film and using only one RM mixture, which enables low material cost and increases market competitiveness,
- the helical pitch gradient in the polymer film can already be achieved by application of low intensity UV light
- the process of preparing the polymer film requires only one additional process step compared to the process of preparing a conventional single, planar aligned RM film
- the said additional process step is a low intensity UV exposure in air to cause photoisomerisation of the chiral compound, and does not require an inert gas atmosphere or additional heating or cooling of the film.
- the RM mixture preferably comprises at least one RM having a birefringence of >0.25, very preferably >0.28.
- Suitable RMs with high birefringence are for example those selected of formula I and its subformulae as defined below.
- the RM mixture comprises one or more compounds or RMs of formula I: wherein the individual radicals, independently of each other and on each occurrence identically or differently, have the following meanings
- A, B, D, and E are selected from the group consisting of 1 ,4-phenylene, naphthalene-
- C is selected from the group consisting of benzene-1 ,4-diyl, naphthalene-1 ,4-diyl, anthracene-9,10-diyl, fluorene-2, 7-diyl, dibenzofuran-2, 7-diyl, dibenzothiophene-
- P is preferably selected from the group consisting of vinyloxy, acrylate, methacrylate, fluoroacrylate, chloroacrylate, oxetane and epoxide, very preferably from acrylate and methacrylate, most preferably acrylate.
- compounds of formula I and its subformulae as described above and below which contain one, two, three or four groups P-Sp, very preferably two or three groups P-Sp.
- compounds of formula I and its subformulae as described above and below wherein at least one group Sp is a single bond and at least one group Sp is different from a single bond.
- compounds of formula I and its subformulae as described above and below wherein at least one group Sp is different from a single bond, and is selected from -(CH2)p1-, -O-(CH2)p1-, -O-CO-(CH2)p1, or -CO-O-(CH2)p1, wherein p1 is an integer from 2 to 10, preferably 2, 3, 4, 5 or 6, and, if Sp is -O-(CH2)p1-, -O-CO- (CH2)p1 or -CO-O-(CH2)p1 the O-atom or CO-group, respectively, is linked to the benzene ring.
- L is straight chain alkyl, alkoxy or thioalkyl having 1 to 6 C atoms, or branched or cyclic alkyl, alkoxy or thioalkyl having 3 to 8 C atoms.
- A, B, D and E in formula I are selected from the group consisting of wherein the individual radicals, independently of each other and on each occurrence identically or differently, have the following meanings L P-Sp-, -CN, F, Cl, or alkyl, alkoxy or thioalkyl which is optionally fluorinated and has 1 to 6, preferably 1 to 3, more preferably 1 or 2 C atoms, preferably P-Sp-, - CN, F, Cl, OCH 3 , SCH 3 , C 2 H 5 , OC 2 H 5 , SC 2 H 5 , r 0, 1 , 2, 3 or 4, preferably 0, 1 or 2, s 0, 1 , 2 or 3, preferably 0 or 1 , t 0, 1 or 2, preferably 0 or 1 .
- rings A, B, D and/or E in formula I are selected from the group consisting of benzene-1 ,4-diyl, naphthalene-1 ,4-diyl, naphthalene 2, 6-diyl, phenanthrene-2,7-diyl, anthracene-9,10-diyl, fluorene-2,7-diyl, dibenzofuran-2,7-diyl, dibenzothiophene-2, 7-diyl, benzo[1 ,2-b:4, 5-b']dithiophene-2, 5-diyl , indole-4, 7-diyl, benzothiophene-4, 7-diyl, all of which are optionally substituted by one or more groups L and/or P-Sp-.
- rings A, B, D and/or E in formula I are selected from the group consisting of wherein L, on each occurrence identically or differently, denotes P-Sp-, -CN, F, Cl, or alkyl, alkoxy or thioalkyl which is optionally fluorinated and has 1 to 6, preferably 1 to 3, more preferably 1 or 2 C atoms, preferably P-Sp-, -CN, F, Cl, OCH 3 , SCH 3 , C 2 Hs, OC 2 H 5 , SC 2 H 5 .
- L on each occurrence identically or differently, denotes P-Sp-, -CN, F, Cl, or alkyl, alkoxy or thioalkyl which is optionally fluorinated and has 1 to 6, preferably 1 to 3, more preferably 1 or 2 C atoms, preferably P-Sp-, -CN, F, Cl, OCH 3 , SCH 3 , C 2 Hs, OC 2 H 5 , SC 2 H 5
- rings B and D are selected from the group consisting of benzene-1 ,4-diyl, naphthalene-1 ,4-diyl, naphthalene-2, 6-diyl or anthracene-9,10-diyl, all of which are optionally mono- or disubstituted by L and/or P-Sp-.
- ring C in formula I is selected from the group consisting of
- L P-Sp-, -CN, F, Cl, or alkyl, alkoxy or thioalkyl which is optionally fluorinated and has 1 to 6, preferably 1 to 3, more preferably 1 or 2 C atoms, preferably P-Sp-, - CN, F, Cl, OCH 3 , SCH 3 , C 2 H 5 , OC 2 H 5 , SC 2 H 5 , r 0, 1 , 2, 3 or 4, preferably 0, 1 or 2, s 0, 1 , 2 or 3, preferably 0 or 1 , t 0, 1 or 2, preferably 0 or 1 .
- C in formula 1, 11 and I2 is selected from the group consisting of wherein L, on each occurrence identically or differently, denotes P-Sp-, -CN, F, Cl, or alkyl, alkoxy or thioalkyl which is optionally fluorinated and has 1 to 6, preferably 1 to 3, more preferably 1 or 2 C atoms, preferably P-Sp-, -CN, F, Cl, OCH 3 , SCH 3 , C 2 Hs, OC 2 H 5 , SC 2 H 5 .
- Very preferably ring C in formula I is selected form the group consisting of benzene- 1 ,4-diyl, naphthalene-1,4-diyl or anthracene-9,10-diyl, all of which are optionally mono- or disubstituted by L and/or P-Sp-.
- naphthalene and phenanthrene groups are optionally substituted with one or two groups L, and L 1 and L 2 independently of each other denote H or have one of the meanings given for L in formula I, and L and r are as defined in formula I.
- naphthalene and phenanthrene groups are optionally substituted with one or two groups L, and P, Sp, L and r, independently of each other and on each occurrence identically or differently, have the meanings given in formula I or one of the preferred meanings given above and below, and R has one of the meanings given for R 11 in formula 11, and preferably denotes OCH3 or SCH3, very preferably OCH3.
- L is preferably selected from alkyl, alkoxy or thioalkyl having 1 to 6, more preferably 1 , 2 or 3 C atoms, very preferably from methyl or ethyl.
- P is preferably acrylate.
- - one of ring B and ring D is a single bond
- - ring C denotes naphthalene-1,4-diyl or anthracene-9,10-diyl, or
- - ring C denotes benzene-1 ,4-diyl which is substituted by alkyl, alkoxy or thioalkyl with 1 to 3, preferably 1 or 2 C atoms, more preferably methyl or ethyl, most preferably ethyl, and/or
- rings B and D denotes naphthalene-1,4-diyl, naphthalene-2,6- diyl, or anthracene-9,10-diyl, which is optionally substituted by one or more groups L or P-Sp-, and/or
- rings B, C and D denotes naphthalene-1 ,4-diyl, naphthalene-2,6- diyl, or anthracene-9,10-diyl, which is optionally substituted by one or more groups L or P-Sp-, and/or at least one of the rings B, C and D is benzene-1 ,4-diyl that is substituted with an ethyl group,
- - P denotes acrylate or methacrylate and/or
- - Sp denotes Sp”-X”, preferably, -Sp"-X"- denotes -(CH2) P I-, -(CH2) P I-O-, -(CH2) P I-O- CO-, -(CH 2 ) P I-CO-O-, -(CH 2 ) P I-O-CO-O-, -(CH2CH 2 O) q i-CH 2 CH2-, -CH2CH2-S-CH2CH2- , or -CH2CH2-NH-CH2CH2-, in which p1 is an integer from 1 to 12, q1 is an integer from 1 to 3, and/or
- R 11 or R is P-Sp-, one of the groups Sp is a single bond and the other of the groups Sp is different from a single bond, and/or
- - L is selected from methyl, ethyl, methoxy, ethoxy, thiomethyl or thiomethyl, more preferably methyl or ethyl, very preferably ethyl, and r denotes 1 , and/or
- - L is selected from methyl, ethyl, methoxy, ethoxy, thiomethyl or thiomethyl, more preferably methyl or ethyl, very preferably ethyl, and r denotes 2, and/or
- - ring C is substituted by one L which denotes P-Sp-, preferably acrylate, and/or
- - R 11 is P-Sp-, or
- R 11 is F, Cl, CN, OCH3 or SCH3, preferably OCH3 or SCH3, very preferably OCH3.
- the compounds of formula I either taken alone or in combination with other RMs in an RM mixture, exhibit in particular and preferably at the same time, a high birefringence, exhibit a good solubility in commonly known organic solvents used in mass production, show an improved alignment in the RM mixture, have favorable transition temperatures, and show high resistance against yellowing after being exposed to UV light.
- the RM mixture contains one or more, preferably 1 to 5, very preferably 1 , 2 or 3, compounds selected from formulae I, preferably selected from formulae 1-1 to I-97, very preferably selected from formulae 11 to I76.
- the concentration of the compounds of formula I or its subformulae in the RM mixture is preferably from 65 to 99%, very preferably from 25 to 98%.
- the RM mixture according to the present invention additionally comprises one or more chiral isomerisable compounds, preferably selected from chiral photoisomerisable compounds.
- the chiral isomerisable compounds can be polymerisable or not polymerisable. They can be non-mesogenic compounds or mesogenic compounds. If the chiral isomerisable compounds are polymerisable they can be monoreactive or multireactive.
- the RM mixture according to the present invention comprises one or more chiral isomerisable compounds which are polymerisable.
- the RM mixture according to the present invention contains exactly one chiral isomerisable compound. Further preferably the RM mixture contains only chiral isomerisable compounds which are polymerisable, preferably selected from mono- or direactive chiral isomerisable compounds.
- the RM mixture does not contain a chiral compound which does not contain an isomerisable group, in particular does not contain a photoisomerisable group.
- the RM mixture according to the present invention does not contain any other chiral compounds in addition to the chiral isomerisable compound(s).
- Suitable polymerisable chiral isomerisable compounds preferably comprise one or more ring elements, linked together by a direct bond or via a linking group and, where two of these ring elements optionally may be linked to each other, either directly or via a linking group, which may be identical to or different from the linking group mentioned.
- the ring elements are preferably selected from the group of four-, five-, six- or seven-, preferably of five- or six-, membered rings.
- Preferred chiral isomerisable compounds are selected of formula I*:
- R 3 , R 4 H, F, Cl, CN, P-Sp- or an alkyl radical with up to 25 C atoms which may be unsubstituted, mono- or polysubstituted by halogen or CN, it being also possible for one or more non-adjacent CH2 groups to be replaced, in each case independently from one another, by -O-, -S-, -NH-, -N(CH3)-, -CO-, - COO- -OCO-, -OCO-O-, -S-CO-, -CO-S- or -C C- in such a manner that oxygen atoms are not linked directly to one another,
- Sp a spacer group or a single bond
- a 3 , A 4 an alicyclic, heterocyclic, aromatic or heteroaromatic group with 4 to 20 ring atoms, which is monocyclic or polycyclic and which is optionally substituted by one or more groups L or P-Sp-, G a chiral group, L F, Cl, -CN, -SCN, P-Sp-, or straight chain, branched or cyclic alkyl having 1 to 25 C
- R 3 or R 4 is an alkyl or alkoxy radical, i.e. where the terminal CH 2 group is replaced by - O-, this may be straight-chain or branched.
- It is preferably straight-chain, has 2, 3, 4, 5, 6, 7 or 8 carbon atoms and accordingly is preferably ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, ethoxy, propoxy, butoxy, pentoxy, hexoxy, heptoxy, or octoxy, furthermore methyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, methoxy, nonoxy, decoxy, undecoxy, dodecoxy, tridecoxy or tetradecoxy, for example.
- Oxaalkyl i.e.
- Preferred compounds of formula I* and its subformulae are those wherein at least one of R 3 and R 4 , preferably both R 3 and R 4 , denote P-Sp-.
- R 3 and R 4 are different from P-Sp-, and preferably denotes alkyl or alkoxy with 1 to 12, more preferably 1 to C atoms, and one of R 3 and R 4 may also denote F, Cl or CN.
- a 3 and A 4 are selected from the group consisting of 1 ,4-phenylene, 1 ,3-phenylene, naphthalene-1 ,4-diyl, naphthalene-2,6-diyl, phenanthrene-2,7-diyl, 9,10-dihydro- phenanthrene-2,7-diyl, anthracene-2,7-diyl, anthracene-9,10-diyl, fluorene-2,7-diyl, dibenzothiophene-2, 7-diyl, dibenzofuran-2,7-diyl, benzo[1 ,2-b:4,5-b']dithiophene-2,5- diyl, indole-4, 7-diyl, benzothiophene-4, 7-diyl, coumarine, flavone, where, in addition
- Very preferred compounds of formula I* and its subformulae are those wherein A 3 and A 4 are selected from the group consisting of 1 ,4-phenylene, naphthalene-1 ,4-diyl, naphthalene 2,6-diyl, 1 ,4-cyclohexylene in which, in addition, one or two non-adjacent CH2 groups may be replaced by O and/or S, 1 ,4-cyclohexenylene, 1 ,4- bicyclo(2,2,2)octylene, piperidine-1 ,4-diyl, naphthalene-2,6-diyl, decahydronaphthalene-2,6-diyl, or 1 ,2,3,4-tetrahydro-naphthalene-2,6-diyl, very preferably 1 ,4-phenylene or 1 ,4-cyclohexylene, all of which are optionally substituted by one or more groups L or P-
- L is selected from F, Cl, CN, CH 3 , C 2 H 5 , OCH 3 , OC 2 H 5 , COCH 3 , COC 2 H 5 , CF 3 , OCF 3 , P- Sp-, in particular F, Cl, CN, CH 3 , C 2 Hs, OCH 3 , COCH 3 or OCF 3 , most preferably F, CH 3 , OCH 3 or COCH 3 .
- P is selected from the group consisting of vinyloxy, acrylate, methacrylate, fluoroacrylate, chloroacrylate, oxetane and epoxide, very preferably from acrylate and methacrylate, most preferably acrylate.
- Further preferred compounds of formula I* and its subformulae are those wherein at least one group Sp is different from a single bond, and is selected from -(CH 2 ) P I-, -O- (CH 2 ) P I-, -O-CO-(CH 2 ) P I, or -CO-O-(CH 2 ) P I, wherein p1 is an integer from 2 to 10, preferably 2, 3, 4, 5 or 6, and, if Sp is -O-(CH 2 ) P I-, -O-CO-(CH 2 ) P I or -CO-O-(CH 2 ) P I the O-atom or CO-group, respectively, is linked to the benzene ring.
- R a or R b is a group of formula P-Sp-
- the spacer groups on each side of the mesogenic core may be identical or different.
- m and I are preferably 0 or 1.
- q is preferably 0 or 1 , very preferably 0.
- P, Sp, A 3 , A 4 , Z 3 , Z 4 and G have the meanings given for formula I* or one of their preferred meanings as described above and below
- R* has one of the meanings of R 3 which is different from P-Sp-
- R** has one of the meanings of R 4 which is different from P-Sp-.
- P, Sp, Z 3 , Z 4 and G have the meanings given for formula I* or one of their preferred meanings as described above and below
- R* has one of the meanings of R 3 in formula I* which is different from P-Sp-
- R** has one of the meanings of R 4 in formula I* which is different from P-Sp-.
- R* and R** are independently of each other alkyl or alkoxy with 1 to 12 C atoms, or alkyl or alkoxy with 1 to 12 C atoms and the other is F, Cl or CN.
- -Sp- is preferably alkylene or alkyleneoxy with 1 to 12 C atoms
- P is preferably acrylate or methacrylate
- Preferred compounds of formula I* and its subformulae are those wherein G denotes or contains a photoisomerisable group.
- Further preferred compounds of formula I* and its subformulae are those containing an isomerisable group selected from stilbene, (1,2-difluoro-2-phenyl-vinyl)-benzene, cinnamate, a-cyanocinnamate, 4-phenylbut-3-en-2-one, Schiff base, 2-benzyliden-1- indanone, chaicone, coumarin, chromone, pentalenone or azobenzene.
- an isomerisable group selected from stilbene, (1,2-difluoro-2-phenyl-vinyl)-benzene, cinnamate, a-cyanocinnamate, 4-phenylbut-3-en-2-one, Schiff base, 2-benzyliden-1- indanone, chaicone, coumarin, chromone, pentalenone or azobenzene.
- Formula A includes the following stereoisomers based on the corresponding dianhydrohexitols: wherein X, L and q have the meanings given in formula A, and wherein Ai is based on isosorbide, Aii is based on isomannide and Aiii is based on isoidide. Especially preferred is Ai.
- X, L and q have the meanings given in formula A or one of the preferred meanings as given above and below,
- R 11 and R 12 independently of each other denote -(Z 4 -A 4 )i-R 4 as defined in formula I*, or R 11 and R 12 together with the O atoms form a cyclic group or a spirocyclic group which is optionally substituted by a group -(Z 4 -A 4 )i-R 4 as defined in formula I*, R 13 and R 14 independently of each other denote R 3 -(A 3 -Z 3 ) m - as defined in formula I*, a1 and a2 independently of each other are 0, 1 or 2, and the dashed lines represent a linkage to the adjacent group(s) in formula I*.
- Very preferred compounds of formula l*A are selected from the following subformulae: wherein P, Sp, L and q have the meanings given in formula I* or one of the preferred meanings as given above and below, R* has one of the meanings of R 3 in formula I* which is different from P-Sp-, and R** has one of the meanings of R 4 in formula I* which is different from P-Sp-.
- stereoisomers of formula l*A, l*B, l*A1, l*A2 and l*A3 wherein the central isosorbide unit is replaced by an isomannide or isoidide unit.
- P is preferably acrylate or methacrylate, very preferably acrylate
- Sp is preferably -O-(CH2) P I-, -O-CO-(CH2) P I- or -CO-O-(CH2) P I-,, very preferably -O-(CH2) P I-, wherein the O-atom or CO-group, respectively, is linked to the benzene ring
- p1 is an integer from 1 to 6, more preferably 2, 3, 4, 5 or 6, and R 4 is preferably P-Sp-.
- R 16 and R 17 independently of each other denote alkyl with 1 to 12, preferably 1 to 6 C atoms, very preferably methyl, ethyl or propyl, and R 18 denotes P-Sp-, H or alkyl with 1 to 12, preferably 1 to 6 C atoms, very preferably H.
- P is preferably acrylate or methacrylate, very preferably acrylate
- Sp is preferably -O-(CH2) P I-, -O-CO-(CH2) P I- or -CO-O- (CH 2 ) P I-, very preferably -O-(CH2) P I-, wherein the O-atom or CO-group, respectively, is linked to the benzene ring
- p1 is an integer from 1 to 6, more preferably 2, 3, 4, 5 or 6,
- R* and R** are preferably, independently of each other, alkyl or alkoxy with 1 to 12, very preferably 1 to 6, C atoms.
- the compounds of formula IA* can be prepared for example according to or in analogy to the method described in GB 2314839 A.
- the compounds of formulae l*E1 to l*E15 can be prepared for example according to or in analogy to the method described in WO 02/40614 A1.
- the utilized chiral isomerisable compounds have each alone or in combination with each other an absolute value of the helical twisting power (I HTP to tail) of 20 pm -1 or more, preferably of 40 pm -1 or more, more preferably in the range of 60 pm -1 or more, most preferably in the range of 80 pm -1 or more to 260 pm -1 .
- I HTP to tail an absolute value of the helical twisting power
- the RM mixture contains two or more chiral isomerisable compounds, these compounds may have the same or opposite tiwst sense.
- the RM mixture contains only one chiral isomerisable compound, very preferably selected from formula I* or its subformulae, which is preferably polymerisable, i.e. , which contains at least one group P-Sp-. In another preferred embodiment the RM mixture does not contain any other chiral compounds than those of formula I*.
- the proportion of the chiral isomerisable compounds, especially those selected from formula I* or its subformulae, in the RM mixture according to the present invention as a whole is in the range from 0.1 to 4 % by weight, very preferably in the range from 0.2 to 3 % by weight, most preferably in the range from 0.3 to 2 % by weight.
- the RM mixture contains, in addition to the chiral isomerisable compound, one or more chiral compounds which are not isomerisable.
- non-isomerisable chiral compounds By adding one or more non-isomerisable chiral compounds it is possible to adjust the central wavelength of the reflection band of the RM mixture.
- the additional non- isomerisable chiral compound can have the same twist sense or opposite twist sense than the chiral isomerisable compound. Accordingly the reflection waveband of the RM mixture will be shifted to shorter or longer wavelengths, respectively.
- the RM mixture contains one or more, preferably exactly one, chiral isomerisable and polymerisable compound, especially selected from formula I* or its subformulae, and additionally contains one or more, preferably exactly one, polymerisable chiral compound which is not isomerisable, and which very preferably has opposite twist sense than the chiral isomerisable and polymerisable compound.
- the additional polymerisable chiral compounds have alone or in combination with each other an absolute value of the helical twisting power (IHTP to tail) of 20 pm -1 or more, preferably of 40 pm -1 or more, more preferably in the range of 60 pm -1 or more, most preferably in the range of 80 pm -1 or more to 260 pm -1 .
- IHTP to tail an absolute value of the helical twisting power
- the additional polymerisable chiral compound is preferably selected from mono- or direactive compounds.
- Suitable polymerisable chiral compounds preferably comprise one or more ring elements, linked together by a direct bond or via a linking group and, where two of these ring elements optionally may be linked to each other, either directly or via a linking group, which may be identical to or different from the linking group mentioned.
- the ring elements are preferably selected from the group of four-, five-, six- or seven-, preferably of five- or six-, membered rings.
- Preferred polymerisable chiral compounds are selected from the formulae CRM1, CRM2 and CRM3: wherein the individual radicals, independently of each other and on each occurrence identically or differently, have the following meanings
- stereoisomers of formula CRM2 wherein the central isosorbide unit is replaced by an isomannide or isoidide unit.
- the compounds of formula CRM1 are preferably selected from the following formula: wherein A 0 , B°, Z 0 *, X 2 , P 0 *, a and b have the meanings given in formula CRMa or one of the preferred meanings given above and below, and (OCO) denotes -O-CO- or a single bond.
- Especially preferred compounds of formula CRM are selected from the group consisting of the following subformulae: wherein R* is -X 2 -(CH2)t-P°* as defined in formula CRM1-1 , and the benzene and naphthalene rings are unsubstituted or substituted with 1, 2, 3 or 4 groups L as defined above and below.
- concentration in the RM mixture is preferably from 0.1 to 10 %, more preferably from 0.5 to 8 % by weight of the total RM mixture.
- the RM mixture comprises one or more additional RMs which are different from formula I CRM1 to CRM3 and their subformulae.
- the RM mixture comprises one or more additional RMs selected from RMs having only one polymerisable functional group (monoreactive RMs), and/or one or more additional RMs having two or more polymerisable functional groups (di- or multireactive RMs).
- the additional di- or multireactive RMs are preferably selected of formula DRM
- P 1 , P 2 independently of each other denote a polymerisable group
- Sp 1 , Sp 2 independently of each other are a spacer group or a single bond
- MG is a rod-shaped mesogenic group, which is preferably selected of formula MG
- a 1 and A 2 denote, in case of multiple occurrence independently of one another, an aromatic or alicyclic group, which optionally contains one or more heteroatoms selected from N, O and S, and is optionally mono- or polysubstituted by L,
- L is P-Sp-, F, Cl, Br, I, -CN, -NO 2 , -NCO, -NCS, -OCN, -SCN, -
- R x and R y independently of each other denote H or alkyl with 1 to 12 C-atoms
- Preferred groups A 1 and A 2 include, without limitation, furan, pyrrol, thiophene, oxazole, thiazole, thiadiazole, imidazole, phenylene, cyclohexylene, bicyclooctylene, cyclohexenylene, pyridine, pyrimidine, pyrazine, azulene, indane, fluorene, naphthalene, tetrahydronaphthalene, anthracene, phenanthrene and dithienothiophene, all of which are unsubstituted or substituted by 1, 2, 3 or 4 groups L as defined above.
- Particular preferred groups A 1 and A 2 are selected from 1,4-phenylene, pyridine-2,5- diyl, pyrimidine-2,5-diyl, thiophene-2,5-diyl, naphthalene-2,6-diyl, 1,2,3,4-tetrahydro- naphthalene-2,6-diyl, indane-2,5-diyl, bicyclooctylene or 1,4-cyclohexylene wherein one or two non-adjacent CH2 groups are optionally replaced by O and/or S, wherein these groups are unsubstituted or substituted by 1, 2, 3 or 4 groups L as defined above.
- Preferred RMs of formula DRM are selected of formula DRMa (L)r (L) r (L) r 0 0 DRMa P (CH 0 2)x(O)z Z Z (O)z(CH2)yP wherein P° is, in case of multiple occurrence independently of one another, a polymerisable group, preferably an acryl, methacryl, oxetane, epoxy, vinyl, heptadiene, vinyloxy, propenyl ether or styrene group,
- L has on each occurrence identically or differently one of the meanings given for L 1 in formula I, and is preferably, in case of multiple occurrence independently of one another, selected from F, Cl, CN or optionally halogenated alkyl, alkoxy, alkylcarbonyl, alkoxycarbonyl, alkylcarbonyloxy or alkoxycarbonyloxy with 1 to 5 C atoms, r is 0, 1 , 2, 3 or 4, x and y are independently of each other 0 or identical or different integers from 1 to 12, z is 0 or 1 , with z being 0 if the adjacent x or y is 0.
- Very preferred RMs of formula DRM are selected from the following formulae: wherein P°, L, r, x, y and z are as defined in formula DRMa.
- the RM mixture comprises, in addition to the compounds of formula I, one or more monoreactive RMs.
- These additional monoreactive RMs are preferably selected from formula MRM:
- P 1 -Sp 1 -MG-R 22 MRM wherein P 1 , Sp 1 and MG have the meanings given in formula DRM, R 22 denotes P-Sp-, F, Cl, Br, I, -CN, -NO 2 , -NCO, -NCS, -OCN, -SCN, -
- X is halogen, preferably F or Cl, and
- R x and R y are independently of each other H or alkyl with 1 to 12 C-atoms.
- the RMs of formula MRM are selected from the following formulae. MRM27 wherein P°, L, r, x, y and z are as defined in formula DRMa,
- R°, R 01 and R 02 are each an idependently alkyl, alkoxy, thioalkyl, alkylcarbonyl, alkoxycarbonyl, alkylcarbonyloxy or alkoxycarbonyloxy with 1 or more, preferably 1 to 15 C atoms or denotes Y° or P-(CH2) y -(O) z -,
- X° is -O-, -S-, -CO-, -COO-, -OCO-, -O-COO-, -CO-NR 01 -, -NR 01 -CO-, -NR 01 - CO-NR 01 -, -OCH2-, -CH2O-, -SCH2-, -CH2S-, -CF2O-, -OCF2-, -
- Y° is F, Cl, CN, NO 2 , OCH 3 , OCN, SCN, SF 5 , or mono- oligo- or polyfluorinated alkyl or alkoxy with 1 to 4 C atoms,
- a 0 is, in case of multiple occurrence independently of one another, 1 ,4- phenylene that is unsubstituted or substituted with 1 , 2, 3 or 4 groups L, or trans-1 ,4-cyclohexylene,
- R 01 02 are independently of each other H, R° or Y°, u and v are independently of each other 0, 1 or 2, w is O or 1, and wherein the benzene and naphthalene rings can additionally be substituted with one or more identical or different groups L.
- Especially preferred are compounds of formula MRM1 , MRM2, MRM3, MRM4, MRM5, MRM6, MRM7, MRM9 and MRM10, in particular those of formula MRM1 , MRM4, MRM6, and MRM7.
- L is preferably selected from F, Cl, CN, NO2 or straight chain or branched alkyl, alkoxy, alkylcarbonyl, alkoxycarbonyl, alkylcarbonyloxy or alkoxycarbonyloxy with 1 to 12 C atoms, wherein the alkyl groups are optionally perfluorinated, or P-Sp-.
- L is selected from F, Cl, CN, NO2, CH3, C2H5, C(CH3)3, CH(CH3)2, CH 2 CH(CH3)C 2 H5, OCH 3 , OC2H5, COCH3, COC2H5, COOCH3, COOC2H5, CF 3 , OCF 3 , OCHF2, OC2F5 or P-Sp-, in particular F, Cl, CN, CH 3 , C 2 H 5 , C(CH 3 ) 3 , CH(CH 3 ) 2 , OCH 3 , COCH3 or OCF3, most preferably F, Cl, CH3, C(CH3)3, OCH3 or COCH3, or P-Sp-.
- the concentration of the additional di- or multireactive RMs, preferably those of formula DRM and its subformulae, in the RM mixture is preferably from 1 to 50%, very preferably from 2 to 30%.
- the concentration of the additional monoreactive RMs, preferably those of formula MRM, in the RM mixture is preferably from 1 to 40%, very preferably from 2 to 20%.
- the RM mixture contains only a small amount of a compound of formula I.
- an RM mixture mainly consisting of mono-, di- and/or multireactive RMs, preferably selected from formula DRM and MRM and their subformulae, which is doped with a small amount, preferably 5 to 30% of compounds of formula I, and additional contains one or more chiral isomerisable compounds preferably selected of formula I*.
- the concentration of the di- or multireactive RMs of formula DRM and its subformulae is preferably from 15 to 75%, very preferably from 25 to 65%.
- the concentration of the monoreactive RMs, preferably those of formula MRM, in an RM mixture according to this preferred embodiment is preferably from 1 to 50%, very preferably from 5 to 30%.
- the RM mixture preferably exhibits a chiral nematic LC phase, or a chiral smectic LC phase and a chiral nematic LC phase, very preferably a chiral nematic LC phase at room temperature.
- the RM mixture preferably has a birefringence (An) in the range from 0.2 to 0.8, more preferably in the range from 0.25 to 0.7 and even more preferably in the range from 0.35 to 0.6.
- Another object of the invention is an RM formulation comprising an RM mixture as described above and below, and further comprising one or more solvents and/or additives.
- the proportion of the RM mixture comprising, preferably consisting of, compounds selected from formulae I and I* and their subformulae, and optionally from formulae CRM1, CRM2, CRM3, DRM and MRM and their subformulae, in the RM formulation is preferably from 85 to 100%, more preferably from 85 to 99%, very preferably from 90 to 99% of total solids and liquid additives, i.e., excluding the solvents.
- the chiral RM mixture does not contain a compound of formula DRM or MRM. In another preferred embodiment the chiral RM mixture consists of compounds selected from formula I and I*.
- the RM mixture according to the present invention additionally comprises one or more chiral compounds which are not polymerisable and not isomerisable. These chiral compounds may be non-mesogenic compounds or mesogenic compounds.
- the further chiral compounds can have the same twist sense or opposite twist sense than the chiral isomerisable compound. Thereby it is possible to shift the reflection waveband of the RM mixture to shorter or longer wavelengths as described above.
- Preferred non-polymerisable chiral compounds are selected from the group consisting of compounds of formulae C-l to C-lll, wherein formula C-ll and C-lll include the respective (S,S) enantiomers, and wherein E and F are each independently 1 ,4-phenylene or trans-1 ,4-cyclohexylene, v is 0 or 1 , Z° is -COO-, -OCO-, -CH2CH2- or a single bond, and R c is alkyl, alkoxy or alkanoyl with 1 to 12 C atoms.
- stereoisomers of formula C-ll wherein the central isosorbide unit is replaced by an isomannide or isoidide unit.
- the compounds of formula C-l and their synthesis are described in EP1389199 A1.
- the compounds of formula C-ll and their synthesis are described in W098/00428 A1.
- the compounds of formula C-lll and their synthesis are described in GB2328207 A.
- Additional chiral dopants are e.g. the commercially available R/S- 6011 , R/S-5011 , R/S-4011 , R/S-3011 , R/S-2011 , R/S-1011 , R/S-811 and CB-15 (from Merck KGaA, Darmstadt, Germany).
- the amount of the non-polymerisable chiral dopants in the RM formulation is preferably from 0.1 to 10 %, more preferably from 0.5 to 8 % by weight of all solids.
- the RM formulation comprises optionally one or more additives selected from the group consisting of polymerisation initiators, surfactants, stabilisers, catalysts, sensitizers, inhibitors, chain-transfer agents, co-reacting monomers, reactive thinners, surface-active compounds, lubricating agents, wetting agents, dispersing agents, hydrophobing agents, adhesive agents, flow improvers, degassing or defoaming agents, deaerators, diluents, reactive diluents, auxiliaries, colourants, dyes, pigments and nanoparticles.
- additives selected from the group consisting of polymerisation initiators, surfactants, stabilisers, catalysts, sensitizers, inhibitors, chain-transfer agents, co-reacting monomers, reactive thinners, surface-active compounds, lubricating agents, wetting agents, dispersing agents, hydrophobing agents, adhesive agents, flow improvers, degassing or defoaming agents, deaerators, dil
- the RM mixture and/or RM formulation do not contain a compound with at least one CF3 or CF2 group (PFAS), and very preferably the RM mixture and/or RM formulation do not contain a compound with a polyfluorinated alkyl or aryl group or a perfuorocarbon group. More preferably the RM mixture and/or RM formulation do not contain a compound with a fluorinated aliphatic C atom, most preferably the RM mixture and/or RM formulation do not contain a compound with a fluorinated C atom.
- the RM mixtures and RM formulations according to this preferred embodiment do thus enable a reduction of perfluorocarbons.
- RM mixture and/or RM formulation as described above and below which do not contain a PFAS, more preferably do not contain a perfluorocarbon compound, very preferably do not contain compound with a polyfluorinated C atom, and most preferably do not contain a compound with a fluorinated C atom, are another object of the invention.
- the RM formulation comprises one or more specific antioxidant additives, preferably selected from the Irganox® series, e.g. the commercially available antioxidants lrganox®1076 and lrganox®1010, from Ciba, Switzerland.
- the RM formulation comprises a combination of one or more, more preferably of two or more photoinitiators, for example, selected from the commercially available Irgacure® or Darocure® (Ciba AG) series, in particular, Irgacure 127, Irgacure 184, Irgacure 369, Irgacure 651 , Irgacure 817, Irgacure 907, Irgacure 1300, Irgacure, Irgacure 2022, Irgacure 2100, Irgacure 2959, or Darcure TPO, further selected from the commercially available OXE02 (Ciba AG), NCI 930, N1919T (Adeka), SPI-03 or SPI-04 (Samyang), TR-PBG 304 or TR-PGB 345 (Tronly).
- Irgacure® or Darocure® Ciba AG
- the concentration of the polymerisation initiator(s) as a whole in the RM formulation is preferably from 0.1 to 6%, very preferably from 0.3 to 4%, more preferably from 0.7 to 2%.
- the ratio between the concentration of the photoinitiator and the concentration of the chiral compounds as a whole is in the range from 2:1 to 1:5, more preferably in the range from 2:1 to 1:4, even more preferably in the range from 2:1 to 1:3.
- the RM formulation optionally comprises one or more additives selected from polymerisable non-mesogenic compounds (reactive thinners).
- the amount of these additives in the RM formulation is preferably from 0 to 30 %, very preferably from 0 to 25 %.
- the reactive thinners used are not only substances which are referred to in the actual sense as reactive thinners, but also auxiliary compounds already mentioned above which contain one or more complementary reactive units, for example hydroxyl, thiol-, or amino groups, via which a reaction with the polymerisable units of the liquid- crystalline compounds can take place.
- the substances which are usually capable of photopolymerisation include, for example, mono-, bi- and polyfunctional compounds containing at least one olefinic double bond.
- examples thereof are vinyl esters of carboxylic acids, for example of lauric, myristic, palmitic and stearic acid, and of dicarboxylic acids, for example of succinic acid, adipic acid, allyl and vinyl ethers and methacrylic and acrylic esters of monofunctional alcohols, for example of lauryl, myristyl, palmityl and stearyl alcohol, and diallyl and divinyl ethers of bifunctional alcohols, for example ethylene glycol and 1 ,4-butanediol.
- methacrylic and acrylic esters of polyfunctional alcohols are also suitable, for example, methacrylic and acrylic esters of polyfunctional alcohols, in particular those which contain no further functional groups, or at most ether groups, besides the hydroxyl groups.
- examples of such alcohols are bifunctional alcohols, such as ethylene glycol, propylene glycol and their more highly condensed representatives, for example diethylene glycol, triethylene glycol, dipropylene glycol, tripropylene glycol etc., butanediol, pentanediol, hexanediol, neopentyl glycol, alkoxylated phenolic compounds, such as ethoxylated and propoxylated bisphenols, cyclohexanedimethanol, trifunctional and polyfunctional alcohols, such as glycerol, trimethylolpropane, butanetriol, trimethylolethane, pentaerythritol, ditrimethylolpropane, dipenta
- polyester (meth)acrylates which are the (meth)acrylic ester of polyesterols.
- suitable polyesterols are those which can be prepared by esterification of polycarboxylic acids, preferably dicarboxylic acids, using polyols, preferably diols.
- the starting materials for such hydroxyl-containing polyesters are known to the person skilled in the art.
- Dicarboxylic acids which can be employed are succinic, glutaric acid, adipic acid, sebacic acid, o-phthalic acid and isomers and hydrogenation products thereof, and esterifiable and transesterifiable derivatives of said acids, for example anhydrides and dialkyl esters.
- Suitable polyols are the abovementioned alcohols, preferably ethyleneglycol, 1,2- and 1,3-propylene glycol, 1,4-butanediol, 1,6- hexanediol, neopentyl glycol, cyclohexanedimethanol and polyglycols of the ethylene glycol and propylene glycol type.
- Suitable reactive thinners are furthermore 1,4-divinylbenzene, triallyl cyanurate, acrylic esters of tricyclodecenyl alcohol of the following formula also known under the name dihydrodicyclopentadienyl acrylate, and the allyl esters of acrylic acid, methacrylic acid and cyanoacrylic acid.
- This group includes, for example, dihydric and polyhydric alcohols, for example ethylene glycol, propylene glycol and more highly condensed representatives thereof, for example diethylene glycol, triethylene glycol, dipropylene glycol, tripropylene glycol etc., butanediol, pentanediol, hexanediol, neopentyl glycol, cyclohexanedimethanol, glycerol, trimethylolpropane, butanetriol, trimethylolethane, pentaerythritol, ditrimethylolpropane, dipentaerythritol, sorbitol, mannitol and the corresponding alkoxylated, in particular ethoxylated and propoxylated alcohols.
- dihydric and polyhydric alcohols for example ethylene glycol, propylene glycol and more highly condensed representatives thereof, for example diethylene glycol, triethylene glycol, dipropylene
- the group furthermore also includes, for example, alkoxylated phenolic compounds, for example ethoxylated and propoxylated bisphenols.
- These reactive thinners may furthermore be, for example, epoxide or urethane (meth)acrylates.
- Epoxide (meth)acrylates are, for example, those as obtainable by the reaction, known to the person skilled in the art, of epoxidized olefins or poly- or diglycidyl ether, such as bisphenol A diglycidyl ether, with (meth)acrylic acid.
- Urethane (meth)acrylates are, in particular, the products of a reaction, likewise known to the person skilled in the art, of hydroxylalkyl (meth)acrylates with poly- or diisocyanates.
- Such epoxide and urethane (meth)acrylates are included amongst the compounds listed above as “mixed forms”.
- the low-crosslinking (high-crosslinking) liquid-crystalline compositions can be prepared, for example, using corresponding reactive thinners which have a relatively low (high) number of reactive units per molecule.
- C1-C4-alcohols for example methanol, ethanol, n-propanol, isopropanol, butanol, isobutanol, sec-butanol and, in particular, the C5-C12-alcohols n-pentanol, n-hexanol, n-heptanol, n-octanol, n-nonanol, n-decanol, n-undecanol and n-dodecanol, and isomers thereof, glycols, for example 1,2-ethylene glycol, 1,2- and 1,3-propylene glycol, 1,2-, 2,3- and 1,4-butylene glycol, di- and triethylene glycol and di- and tripropylene glycol, ethers, for example methyl tert-butyl ether, 1,2-ethylene glycol mono- and dimethyl ether, 1,2-ethylene glycol mono- and -diethylether, 3- me
- these diluents can also be mixed with water.
- suitable diluents are C1-C4-alcohols, for example methanol, ethanol, n-propanol, isopropanol, butanol, isobutanol and sec-butanol, glycols, for example 1,2-ethylene glycol, 1,2- and 1,3-propylene glycol, 1,2-, 2,3- and 1,4-butylene glycol, di- and triethylene glycol, and di- and tripropylene glycol, ethers, for example tetra hydrofuran and dioxane, ketones, for example acetone, methyl ethyl ketone and diacetone alcohol (4-hydroxy-4-methyl-2-pentanone), and C1-C4-alkyl esters, for example methyl, ethyl, propyl and butyl acetate.
- C1-C4-alcohols for example methanol, ethanol, n-prop
- the antifoams and deaerators (c1 )), lubricants and flow auxiliaries (c2)), thermally curing or radiation-curing auxiliaries (c3)), substrate wetting auxiliaries (c4)), wetting and dispersion auxiliaries (c5)), hydrophobicizing agents (c6)), adhesion promoters (c7)) and auxiliaries for promoting scratch resistance (c8)) cannot strictly be delimited from one another in their action.
- a certain additive can therefore be classified in a number of the groups c1) to c8) described below.
- the antifoams in group c1) include silicon-free and silicon-containing polymers.
- the silicon-containing polymers are, for example, unmodified or modified polydialkylsiloxanes or branched copolymers, comb or block copolymers comprising polydialkylsiloxane and polyether units, the latter being obtainable from ethylene oxide or propylene oxide.
- the deaerators in group c1) include, for example, organic polymers, for example polyethers and polyacrylates, dialkylpolysiloxanes, in particular dimethylpolysiloxanes, organically modified polysiloxanes, for example arylalkyl-modified polysiloxanes, and fluorosilicones.
- organic polymers for example polyethers and polyacrylates
- dialkylpolysiloxanes in particular dimethylpolysiloxanes
- organically modified polysiloxanes for example arylalkyl-modified polysiloxanes
- fluorosilicones fluorosilicones.
- the action of the antifoams is essentially based on preventing foam formation or destroying foam that has already formed.
- Antifoams essentially work by promoting coalescence of finely divided gas or air bubbles to give larger bubbles in the medium to be deaerated, for example the compositions according to the invention, and thus accelerate escape of the gas (of the air). Since antifoams can frequently also be employed as deaerators and vice versa, these additives have been included together under group c1).
- auxiliaries are, for example, commercially available from Tego as TEGO® Foamex 800, TEGO® Foamex 805, TEGO® Foamex 810, TEGO® Foamex 815, TEGO® Foamex 825, TEGO® Foamex 835, TEGO® Foamex 840, TEGO® Foamex 842, TEGO® Foamex 1435, TEGO® Foamex 1488, TEGO® Foamex 1495, TEGO® Foamex 3062, TEGO® Foamex 7447, TEGO® Foamex 8020, Tego® Foamex N, TEGO® Foamex K 3, TEGO® Antifoam 2-18, TEGO® Antifoam 2-18, TEGO® Antifoam 2-57, TEGO® Antifoam 2-80, TEGO® Antifoam 2-82, TEGO® Antifoam 2-89, TEGO® Antifoam 2-92, TEGO® Antif
- the auxiliaries in group c1) are optionally employed in a proportion of from about 0 to 3.0% by weight, preferably from about 0 to 2.0% by weight, based on the total weight of the RM formulation.
- the lubricants and flow auxiliaries typically include silicon-free, but also silicon-containing polymers, for example polyacrylates or modifiers, low-molecular- weight polydialkylsiloxanes.
- the modification consists in some of the alkyl groups having been replaced by a wide variety of organic radicals. These organic radicals are, for example, polyethers, polyesters or even long-chain alkyl radicals, the former being used the most frequently.
- polyether radicals in the correspondingly modified polysiloxanes are usually built up from ethylene oxide and/or propylene oxide units. Generally, the higher the proportion of these alkylene oxide units in the modified polysiloxane, the more hydrophilic is the resultant product.
- auxiliaries are, for example, commercially available from Tego as TEGO® Glide 100, TEGO® Glide ZG 400, TEGO® Glide 406, TEGO® Glide 410, TEGO® Glide 411 , TEGO® Glide 415, TEGO® Glide 420, TEGO® Glide 435, TEGO® Glide 440, TEGO® Glide 450, TEGO® Glide A 115, TEGO® Glide B 1484 (can also be used as antifoam and deaerator), TEGO® Flow ATF, TEGO® Flow 300, TEGO® Flow 460, TEGO® Flow 425 and TEGO® Flow ZFS 460.
- Suitable radiation-curable lubricants and flow auxiliaries which can also be used to improve the scratch resistance, are the products TEGO® Rad 2100, TEGO® Rad 2200, TEGO® Rad 2500, TEGO® Rad 2600 and TEGO® Rad 2700, which are likewise obtainable from TEGO.
- Such-auxiliaries are available, for example, from BYK as BYK®-300 BYK®-306, BYK®-307, BYK®-310, BYK®-320, BYK®-333, BYK®-341, Byk® 354, Byk®361, Byk®361 N, BYK®388.
- the auxiliaries in group c2) are optionally employed in a proportion of from about 0 to 3.0% by weight, preferably from about 0 to 2.0% by weight, based on the total weight of the RM formulation.
- the radiation-curing auxiliaries include, in particular, polysiloxanes having terminal double bonds which are, for example, a constituent of an acrylate group.
- Such auxiliaries can be crosslinked by actinic or, for example, electron radiation.
- the uncrosslinked state they can act as antifoams, deaerators, lubricants and flow auxiliaries and/or substrate wetting auxiliaries, while, in the crosslinked state, they increase, in particular, the scratch resistance, for example of coatings or films which can be produced using the compositions according to the invention.
- the improvement in the gloss properties for example of precisely those coatings or films, is regarded essentially as a consequence of the action of these auxiliaries as antifoams, deaerators and/or lubricants and flow auxiliaries (in the uncrosslinked state).
- Suitable radiation-curing auxiliaries are the products TEGO® Rad 2100, TEGO® Rad 2200, TEGO® Rad 2500, TEGO® Rad 2600 and TEGO® Rad 2700 available from TEGO and the product BYK®-371 available from BYK.
- Thermally curing auxiliaries in group c3) contain, for example, primary OH groups which are able to react with isocyanate groups, for example of the binder.
- thermally curing auxiliaries which can be used are the products BYK®- 370, BYK®-373 and BYK®-375 available from BYK.
- the auxiliaries in group c3) are optionally employed in a proportion of from about 0 to 5.0% by weight, preferably from about 0 to 3.0% by weight, based on the total weight of the RM formulation.
- the substrate wetting auxiliaries in group c4) serve, in particular, to increase the wettability of the substrate to be printed or coated, for example, by printing inks or coating compositions, for example compositions according to the invention.
- the generally attendant improvement in the lubricant and flow behaviour of such printing inks or coating compositions has an effect on the appearance of the finished (for example crosslinked) print or coating.
- auxiliaries are commercially available, for example from Tego as TEGO® Wet KL 245, TEGO® Wet 250, TEGO® Wet 260 and TEGO® Wet ZFS 453 and from BYK as BYK®-306, BYK®-307, BYK®-310, BYK®-333, BYK®-344, BYK®-345, BYK®-346 and Byk®-348.
- the auxiliaries in group c4) are optionally employed in a proportion of from about 0 to 3.0% by weight, preferably from about 0 to 1.5% by weight, based on the total weight of the liquid-crystalline composition.
- the wetting and dispersion auxiliaries in group c5) serve, in particular, to prevent the flooding and floating and the sedimentation of pigments and are therefore, if necessary, suitable in particular in pigmented compositions according to the invention.
- auxiliaries stabilize pigment dispersions essentially through electrostatic repulsion and/or steric hindrance of the pigment particles containing these additives, where, in the latter case, the interaction of the auxiliary with the ambient medium (for example binder) plays a major role.
- Such wetting and dispersion auxiliaries are commercially available, for example from Tego, as TEGO® Dispers 610, TEGO® Dispers 610 S, TEGO® Dispers 630, TEGO® Dispers 700, TEGO® Dispers 705, TEGO® Dispers 710, TEGO® Dispers 720 W, TEGO® Dispers 725 W, TEGO® Dispers 730 W, TEGO® Dispers 735 W and TEGO® Dispers 740 W and from BYK as Disperbyk®, Disperbyk®-107, Disperbyk®-108, Disperbyk®-110, Disperbyk®-111 , Disperbyk®-115, Disperbyk®-130, Disperbyk®- 160, Disperbyk®-161 , Disperbyk®-162, Disperbyk®-163, Disperbyk®-164, Disperbyk®-165, Disperbyk®-166, Disperbyk®-167, Disperbyk®-1
- auxiliaries which can be allocated to group c2), c4) or c5), includes wetting-, flow- and leveling agents, in particular based on non-ionic fluorosurfactants, which are commercially available from Synthomer under the PolyfoxTM series, for example PolyfoxTMPF-656.
- the hydrophobicizing agents in group c6) can be used to give water-repellent properties to prints or coatings produced, for example, using compositions according to the invention. This prevents or at least greatly suppresses swelling due to water absorption and thus a change in, for example, the optical properties of such prints or coatings.
- the composition when used, for example, as a printing ink in offset printing, water absorption can thereby be prevented or at least greatly reduced.
- Such hydrophobicizing agents are commercially available, for example, from Tego as Tego® Phobe WF, Tego® Phobe 1000, Tego® Phobe 1000 S, Tego® Phobe 1010, Tego® Phobe 1030, Tego® Phobe 1010, Tego® Phobe 1010, Tego® Phobe 1030, Tego® Phobe 1040, Tego® Phobe 1050, Tego® Phobe 1200, Tego® Phobe 1300, Tego® Phobe 1310 and Tego® Phobe 1400.
- the auxiliaries in group c6) are optionally employed in a proportion of from about 0 to 5.0% by weight, preferably from about 0 to 3.0% by weight, based on the total weight of the RM formulation.
- Adhesion promoters from group c7) serve to improve the adhesion of two interfaces in contact. It is directly evident from this that essentially the only fraction of the adhesion promoter that is effective is that located at one or the other or at both interfaces. If, for example, it is desired to apply liquid or pasty printing inks, coating compositions or paints to a solid substrate, this generally means that the adhesion promoter must be added directly to the latter or the substrate must be pre-treated with the adhesion promoters (also known as priming), i.e. this substrate is given modified chemical and/or physical surface properties.
- the substrate has previously been primed with a primer
- Adhesion promoters in the broader sense which may be mentioned are also the substrate wetting auxiliaries already listed under group c4), but these generally do not have the same adhesion promotion capacity.
- Adhesion promoters based on silanes are, for example, 3- aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3- aminopropylmethyldiethoxysilane, N-aminoethyl-3-aminopropyltrimethoxysilane, N- aminoethyl-3-aminopropylmethyldimethoxysilane, N-methyl-3- aminopropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, 3- methacryloyloxypropyltrimethoxysilane, 3-glycidyloxypropyltrimethoxysilane, 3- mercaptopropyltrimethoxysilane, 3-chloropropyltrimethoxysilane and vinyltrimethoxysilane.
- silanes are commercially available from Huis, for example under the tradename DYNASILAN®.
- additives are to be added as auxiliaries from group c7) to the RM formulations according to the invention, their proportion optionally corresponds to from about 0 to 5.0% by weight, based on the total weight of the RM formulation.
- concentration data serve merely as guidance, since the amount and identity of the additive are determined in each individual case by the nature of the substrate and of the printing/coating composition. Corresponding technical information is usually available from the manufacturers of such additives for this case or can be determined in a simple manner by the person skilled in the art through corresponding preliminary experiments.
- the auxiliaries for improving the scratch resistance in group c8) include, for example, the abovementioned products TEGO® Rad 2100, TEGO® Rad 2200, TEGO® Rad 2500, TEGO® Rad 2600 and TEGO® Rad 2700, which are available from Tego.
- the amount data given for group c3) are likewise suitable, i.e. these additives are optionally employed in a proportion of from about 0 to 5.0% by weight, preferably from about 0 to 3.0% by weight, based on the total weight of the liquid-crystalline composition.
- alkylated monophenols such as 2,6-di-tert-butyl-4-methylphenol, 2-tert-butyl-4,6- dimethylphenol, 2,6-di-tert-butyl-4-ethylphenol, 2,6-di-tert-butyl-4-n-butylphenol, 2,6-di- tert-butyl-4-isobutylphenol, 2,6-dicyclopentyl-4-methylphenol, 2-(a-methylcyclohexyl)- 4,6-dimethylphenol, 2,6-dioctadecyl-4-methylphenol, 2,4,6-tricyclohexylphenol, 2,6-di- tert-butyl-4-methoxymethylphenol, nonylphenols which have a linear or branched side chain, for example 2,6-dinonyl-4-methylphenol, 2, 4-dimethyl-6-(1
- Hydroquinones and alkylated hydroquinones such as 2,6-di-tert-butyl-4- methoxyphenol, 2,5-di-tert-butylhydroquinone, 2,5-di-tert-amylhydrocrainone, 2,6- diphenyl-4-octadecyloxyphenol, 2,6-di-tert-butylhydroquinone, 2,5-di-tert-butyl-4- hydroxyanisole, 3,5-di-tert-butyl-4-hydroxyanisole, 3,5-di-tert-butyl-4-hydroxyphenyl stearate and bis(3,5-di-tert-butyl-4-hydroxyphenyl)adipate,
- Tocopherols such as a-tocopherol, p-tocopherol, y-tocopherol, b-tocopherol and mixtures of these compounds, and tocopherol derivatives, such as tocopheryl acetate, succinate, nicotinate and polyoxyethylenesuccinate (“tocofersolate”), hydroxylated diphenyl thioethers, such as 2,2'-thiobis(6-tert-butyl-4-methylphenol), 2,2'-thiobis(4-octylphenol), 4,4'-thiobis(6-tert-butyl-3-methylphenol), 4,4'-thiobis(6-tert-butyl-2-methylphenol), 4,4'-thiobis(3,6-di-sec-amylphenol) and 4,4'-bis(2,6-dimethyl-4- hydroxyphenyl)disulfide,
- tocopherol derivatives such as tocopheryl acetate, succinate, nico
- Alkylidenebisphenols such as 2,2'-methylenebis(6-tert-butyl-4-methylphenol), 2,2'- methylenebis(6-tert-butyl-4-ethylphenol), 2,2'-methylenebis[4-methyl-6-(a- methylcyclohexyl)phenol], 2,2'-methylenebis(4-methyl-6-cyclohexylphenol), 2,2'- methylenebis(6-nonyl-4-methylphenol), 2,2'-methylenebis(4,6-di-tert-butylphenol), 2,2- ethylidenebis(4,6-di-tert-butylphenol), 2,2'-ethylidenebis(6-tert-butyl-4-isobutylphenol), 2,2'-methylenebis[6-(a-methylbenzyl)-4-nonylphenol], 2,2'-methylenebis[6-(a,a- dimethylbenzyl)-4-nonylphenol
- O-, N- and S-benzyl compounds such as 3,5,3',5'-tetra-tert-butyl-4,4'- dihydroxydi benzyl ether, octadecyl 4-hydroxy-3,5-dimethylbenzylmercaptoacetate, tridecyl 4-hydroxy-3,5-di-tert-butylbenzylmercaptoacetate, tris(3,5-di-tert-butyl-4- hydroxybenzyl)amine, bis(4-tert-butyl-3-hydroxy-2,6- dimethylbenzyl)dithioterephthalate, bis(3,5-di-tert-butyl-4-hydroxybenzyl)sulfide and isooctyl-3,5-di-tert-butyl-4-hydroxybenzylmercaptoacetate, aromatic hydroxybenzyl compounds, such as 1 ,3,5-tris(3,5-di-tert-butyl-4- hydroxy
- Triazine compounds such as 2,4-bis(octylmercapto)-6-(3,5-di-tert-butyl-4- hydroxyanilino)-1,3,5-triazine, 2-octylmercapto-4,6-bis(3,5-di-tert-butyl-4- hydroxyanilino)-1,3,5-triazine, 2-octylmercapto-4,6-bis(3,5-di-tert-butyl-4- hydroxyphenoxy)-1 , 3, 5-triazine, 2,4,6-tris(3,5-di-tert-butyl-4-hydroxyphenoxy)-1 ,2,3- triazine, 1 ,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl)isocyanurate, 1 , 3, 5-tris(4-tert-butyl-
- Benzylphosphonates such as dimethyl 2,5-di-tert-butyl-4-hydroxybenzylphosphonate, diethyl 3,5-di-tert-butyl-4-hydroxybenzylphosphonate, dioctadecyl 3,5-di-tert-butyl-4- hydroxybenzylphosphonate and dioctadecyl 5-tert-butyl-4-hydroxy-3- methylbenzylphosphonate, Acylaminophenols, such as 4-hydroxylauroylanilide, 4-hydroxystearoylanilide and octyl N-(3,5-di-tert-butyl-4-hydroxyphenyl)carbamate,
- Propionic and acetic esters for example of monohydric or polyhydric alcohols, such as methanol, ethanol, n-octanol, i-octanol, octadecanol, 1 ,6-hexanediol, 1 ,9-nonanediol, ethylene glycol, 1 ,2-propanediol, neopentyl glycol, thiodiethylene glycol, diethylene glycol, triethylene glycol, pentaerythritol, tris(hydroxyethyl)isocyanurate, N,N'- bis(hydroxyethyl)oxalamide, 3-thiaundecanol, 3-thiapentadecanol, trimethylhexanediol, trimethylolpropane and 4-hydroxymethyl-1-phospha-2,6,7-trioxabicyclo[2.2.2]-octane,
- Propionamides based on amine derivatives such as N,N'-bis(3,5-di-tert-butyl-4- hydroxyphenylpropionyl)hexamethylenediamine, N,N'-bis(3,5-di-tert-butyl-4- hydroxyphenylpropionyl)trimethylenediamine and N,N'-bis(3,5-di-tert-butyl-4- hydroxyphenylpropionyl)hydrazine,
- Ascorbic acid (Vitamin C) and ascorbic acid derivatives, such as ascorbyl palmitate, laurate and stearate, and ascorbyl sulfate and phosphate,
- Antioxidants based on amine compounds such as N,N'-diisopropyl-p- phenylenediamine, N,N'-di-sec-butyl-p-phenylenediamine, N, N'-bis(1 ,4- dimethylpentyl)-p-phenylenediamine, N,N'-bis(1-ethyl-3-methylpentyl)-p- phenylenediamine, N,N'-bis(1-methylheptyl)-p-phenylenediamine, N,N'-dicyclohexyl-p- phenylenediamine, N,N'-diphenyl-p-phenylenediamine, N,N'-bis(2-naphthyl)-p- phenylenediamine, N-isopropyl-N'-phenyl-p-phenylenediamine, N-(1 ,3-dimethylbutyl)- N'
- Phosphines, phosphites and phosphonites such as triphenylphosnine triphenylphosphite, diphenyl alkyl phosphite, phenyl dialkyl phosphite, tris(nonylphenyl)phosphite, trilauryl phosphite, trioctadecyl phosphite, distearyl pentaerythritol diphosphite, tris(2,4-di-tert-butylphenyl)phosphite, diisodecyl pentaerythritol diphosphite, bis(2,4-di-tert-butylphenyl)pentaerythritol diphosphite, bis(2,6-di-tert-butyl-4-methylphenyl)pentaerythritol diphosphite, diisodecyloxy pentaery
- 2-(2'-Hydroxyphenyl)benzotriazoles such as 2-(2'-hydroxy-5'- methylphenyl)benzotriazole, 2-(3',5'-di-tert-butyl-2'-hydroxyphenyl)benzotriazole, 2-(5'- tert-butyl-2'-hydroxyphenyl)benzotriazole, 2-(2'-hydroxy-5'-(1 ,1,3,3- tetramethylbutyl)phenyl)benzotriazole, 2-(3',5'-di-tert-butyl-2'-hydroxyphenyl)-5- chlorobenzotriazole, 2-(3'-tert-butyl-2'-hydroxy-5'-methylphenyl)-5-chlorobenzotriazole, 2-(3'-sec-butyl-5'-tert-butyl-2'-hydroxyphenyl)benzotriazole, 2-(2'-hydroxy-4'- octyloxyphen
- 2-hydroxybenzophenones such as the 4-hydroxy, 4-methoxy, 4-octyloxy, 4-decycloxy, 4-dodecyloxy, 4-benzyloxy, 4, 2 ',4 '-tri hydroxy and 2'-hydroxy-4,4'-dimethoxy derivatives,
- Esters of unsubstituted and substituted benzoic acids such as 4-tert-butylphenyl salicylate, phenyl salicylate, octylphenyl salicylate, dibenzoylresorcinol, bis(4-tert- butylbenzoyl)resorcinol, benzoylresorcinol, 2,4-di-tert-butylphenyl 3,5-di-tert-butyl-4- hydroxybenzoate, hexadecyl-3, 5-di-tert-butyl-4-hydroxybenzoate, octadecyl-3, 5-di-tert- butyl-4-hydroxybenzoate and 2-methyl-4,6-di-tert-butylphenyl-3,5-di-tert-butyl-4- hydroxybenzoate,
- Acrylates such as ethyl a-cyano-p,p-diphenylacrylate, isooctyl a-cyano-p,p- diphenylacrylate, methyl a-methoxycarbonylcinnamate, methyl a-cyano-p-methyl-p- methoxycinnamate, butyl-a-cyano-p-methyl-p-methoxycinnamate and methyl-a- methoxycarbonyl-p-methoxycinnamate, sterically hindered amines, such as bis(2,2,6,6-tetramethylpiperidin-4-yl)sebacate, bis(2,2,6,6-tetramethylpiperidin-4- yl)succinate, bis(1,2,2,6,6-pentamethylpiperidin-4-yl)sebacate, bis(1-octyloxy-2, 2,6,6- tetramethylpiperidin-4-yl)sebacate, bis
- Oxalamides such as 4,4'-dioctyloxyoxanilide, 2,2'-diethoxyoxanilide, 2,2'-dioctyloxy- 5,5'-di-tert-butoxanilide, 2,2'-didodecyloxy-5,5'-di-tert-butoxanilide, 2-ethoxy-2'- ethyloxanilide, N,N'-bis(3-dimethylaminopropyl)oxalamide, 2-ethoxy-5-tert-butyl-2'- ethoxanilide and its mixture with 2-ethoxy-2'-ethyl-5,4'-di-tert-butoxanilide, and mixtures of ortho-, para-methoxy-disubstituted oxanilides and mixtures of ortho- and para-ethoxy-disubstituted oxanilides, and
- 2-(2-hydroxyphenyl)-1 ,3,5-triazines such as 2,4,6-tris-(2-hydroxy-4-octyloxyphenyl)- 1 ,3,5-triazine, 2-(2-hydroxy-4-octyloxyphenyl)-4,6-bis(2,4-dimethylphenyl)-1 ,3,5- triazine, 2-(2,4-dihydroxyphenyl)-4,6-bis(2,4-dimethylphenyl)-1 ,3,5-triazine, 2,4-bis(2- hydroxy-4-propyloxyphenyl)-6-(2,4-dimethylphenyl)-1 ,3,5-triazine, 2-(2-hydroxy-4- octyloxyphenyl)-4,6-bis(4-methylphenyl)-1 ,3,5-triazine, 2-(2-hydroxy-4- dodecyloxyphenyl)-4,6-bis(2,4-dimethylphenyl)-1 ,
- the RM formulation is dissolved in a suitable solvent, which are preferably selected from organic solvents.
- the solvents are preferably selected from ketones such as acetone, methyl ethyl ketone, methyl propyl ketone, methyl isobutyl ketone or cyclohexanone; acetates such as methyl, ethyl or butyl acetate or methyl acetoacetate; alcohols such as methanol, ethanol or isopropyl alcohol; aromatic solvents such as toluene or xylene; alicyclic hydrocarbons such as cyclopentane or cyclohexane; halogenated hydrocarbons such as di- or trichloromethane; glycols or their esters such as PGMEA (propyl glycol monomethyl ether acetate), y-butyrolactone. It is also possible to use binary, ternary or higher mixtures of the above solvents. In particular, for multilayer applications, methyl iso butyl ketone is the preferred utilized solvent
- the total concentration of all solids, including the RMs, in the solvent(s) is preferably from 5 to 60%, more preferably from 10 to 50%, in particular from 10 to 35%.
- the RM formulation comprises, besides one or more compounds or formula I and the chiral isomerisable compounds: a) optionally one or more multi - or direactive polymerisable mesogenic compounds, preferably selected from compounds of formula DRM and corresponding subformulae, and/or b) optionally one or more additional polymerisable chiral compounds, preferably selected from formulae CRM or its subformulae, and/or c) optionally one or more additional non-polymerisable chiral compounds, preferably selected from formulae C-l, C-ll and C-lll, and/or d) optionally one or more monoreactive mesogens, preferably selected from compounds of formula MRM and corresponding subformulae, and/or e) optionally one or more photoinitiators, and/or f) optionally one or more antioxidative additives, and/or g) optionally one or more adhesion promotors, and/or h) optionally one or more surfactants, and
- the RM formulation comprises: a) one or more compounds of formula I, or its corresponding preferred subformulae, b) one or more chiral isomerisable compounds, preferably selected from formula I*, more preferably from formula l*A, or their corresponding preferred subformulae, c) optionally one or more, preferably two or more, direactive polymerisable mesogenic compounds, preferably selected from the compounds of formula
- DRMa-1 optionally one or more, preferably two or more, monoreactive polymerisable mesogenic compounds, preferably selected from compounds of formulae MRM-1 , and/or MRM-4, and/or MRM-6, and/or MRM-7, e) optionally one or more additional polymerisable chiral compounds, preferably selected from formulae CRM or its subformulae, f) optionally one or more additional non-polymerisable chiral compounds, preferably selected from formulae C-l, C-ll and C-lll, g) optionally one or more antioxidative additives, h) optionally one or more photoinitiators, i) optionally one or more organic solvents.
- the RM mixture and RM formulation can be prepared in a manner conventional per se, for example by mixing one or more of the above-mentioned chiral isomerisable compounds with one or more RMs as defined above, and optionally with further additives.
- the invention further relates to a process of preparing an optical element comprising, preferably consisting of, the steps of
- a layer of an RM mixture or RM formulation as described above and below onto a substrate which is optionally provided with an alignment layer capable of inducing a planar alignment to the adjacent layer of the RM mixture
- RM mixture i.e. , without solvent
- annealing preferably at a temperature where it is in the chiral nematic phase
- RM mixture optionally annealing the RM mixture, preferably at a temperature where it is in the chiral nematic phase
- the invention further relates to an optical element obtainable by this process.
- the process of preparing an optical element according to the present invention comprises the following steps:
- a substrate which is preferably equipped with an alignment layer inducing planar alignment layer, for example a rubbed polyimide layer or a photo alignment layer, for example by spin-coating or printing methods, and optionally removing any solvents present,
- an alignment layer inducing planar alignment layer for example a rubbed polyimide layer or a photo alignment layer, for example by spin-coating or printing methods, and optionally removing any solvents present
- the layer of the RM mixture i.e., without solvent, preferably at a temperature where it is in the chiral nematic phase
- the layer of the RM mixture i.e., without solvent
- UV light which causes photoisomerisation of the chiral compound comprising the photoisomerisable group and provides the chiral structure with the biased helical pitch, preferably to unpolarised UV light, very preferably to unpolarised UVA light, for example with a dose of 40 to 500 mJ/cm 2 , preferably in an air environment at ambient temperature ("1 st UV step")
- - optionally annealing the RM mixture preferably at a temperature where it is in the chiral nematic phase, - exposing the layer of the RM mixture to UV light, which causes photopolymerisation of the RMs, preferably to unpolarised UV light, very preferably to unpolarised UVA light, for example with a dose of 200 to 2000 mJ/cm 2 cm 2 , preferably in an inert gas atmosphere, e.g. nitrogen and at ambient temperature ("2 nd UV step").
- an inert gas atmosphere e.g. nitrogen and at ambient temperature
- all irradiation or UV exposure steps are carried out at room temperature, and the layer of the RM mixture or RM formulation is not subjected to heat treatment during or between the irradiation or UV exposure steps.
- the first irradiation or 1 st UV step causes photoisomerisation of the chiral compound comprising the photoisomerisable group and provides the chiral structure with the biased helical pitch.
- the second irradiation or 2 nd UV step causes photopolymerisation of the polymerisable mesogenic compounds and thereby fixes the chiral structure.
- this effect allows to use also RMs which have an absorption maximum in the same UV wavelength range as the photoisomerisable chiral compound, and would therefore polymerise unless being hindered. Since it is often difficult to find suitable RMs with very high birefringence as well as suitable chiral photoisomerisable compounds, this allows a broader choice of suitable mixture components, so that the chiral RM mixture composition can be more easily adapted to the specific requirements for the final use of the polymer film as optical element.
- this effect can be advantageously used to polymerise the film only partially, with a gradient in the film thickness direction.
- the RMs at the top of the film, which are exposed to oxygen have a lower rate of polymerisation, whereas the RMs at the bottom of the film, at the substrate interface, are far less exposed to an hindered by oxygen so that they can polymerise more easily.
- the RM mixture or RM formulation can be coated or printed onto the substrate, for example by spin-coating, printing, or other known techniques, and the solvent is evaporated off before polymerisation. In most cases, it is suitable to heat the mixture in order to facilitate the evaporation of the solvent.
- Suitable substrate mediums and substrates are known to the expert and described in the literature, as for example conventional substrates used in the optical films industry, such as glass or plastic.
- Especially suitable and preferred substrates for polymerisation are polyester such as polyethyleneterephthalate (PET) or polyethylenenaphthalate (PEN), polyvinylalcohol (PVA), polycarbonate (PC), triacetylcellulose (TAC), cyclo-olefin polymers (COP), or commonly known color filter materials, preferably triacetylcellulose (TAC), cyclo-olefin polymers (COP), or commonly known colour filter materials.
- PET polyethyleneterephthalate
- PEN polyethylenenaphthalate
- PVA polyvinylalcohol
- PC polycarbonate
- TAC triacetylcellulose
- COP cyclo-olefin polymers
- color filter materials preferably triacetylcellulose (TAC), cyclo-olefin polymers (COP), or commonly known colour filter materials.
- the substrate has a surface grating or surface pattern.
- the substrate is prepared from a photoalignment layer (PAL) which is patterned by laser interferometry to create a grating pattern with a defined pitch.
- PAL photoalignment layer
- the Friedel-Creagh-Kmetz rule can be used to predict whether a mixture will adopt planar or homeotropic alignment, by comparing the surface energies of the RM layer (/RM) and the substrate (y s ):
- the surface tension of the substrate is greater than the surface tension of the RMs, the force across the interface dominates.
- the interface energy is minimised if the reactive mesogens align parallel with the substrate, so the long axis of the RM can interact with the substrate.
- planar alignment is by coating the substrate with a polyimide layer, and then rubbing the alignment layer with a velvet cloth.
- planar alignment layers are known in the art, like for example rubbed polyimide or alignment layers prepared by photoalignment as described in US 5,602,661 , US 5,389,698 or US 6,717,644.
- the process according to the invention contains a process step where the RM mixture is allowed to rest for a period of time in order to evenly redistribute the RM mixture on the substrate (herein referred to as “annealing”).
- the layer stack is annealed for a time between 10 seconds and 1 hour, preferably between 20 seconds and 10 minutes and most preferably between 30 seconds and 2 minutes.
- the annealing is preferably performed at room temperature.
- the RM mixture preferably consists of compounds that align spontaneously when being deposited as a mixture onto the substrate. Therefore, preferably the LC medium is not subjected to heat treatment to align the mesogenic or liquid-crystalline compounds before the UV exposure.
- the layer stack can be cooled down to room temperature after annealing at an elevated temperature.
- the cooling can be performed actively with the help of cooling aids or passively just by letting the layer stack rest for a given time.
- the RM mixture in the 1 st UV step is exposed to actinic radiation as described for example in WO 01/20394, GB 2,315,072 or WO 98/04651.
- Actinic radiation means irradiation with light, like UV light, IR light or visible light, irradiation with X-rays or gamma rays, or irradiation with high-energy particles, such as ions or electrons.
- the 1 st UV step is carried out by photo irradiation, in particular with UV light, especially with UVA light.
- a source for actinic radiation for example a single UV lamp or a set of UV lamps can be used. When using a high lamp power the curing time can be reduced.
- a laser like e.g. a UV laser, an IR laser, or a visible laser.
- the curing time is dependent, inter alia, on the reactivity of the photoreactive compounds, the thickness of the coated layer, and the power and selected wavelength of the UV lamp.
- the curing time is preferably ⁇ 5 minutes, very preferably ⁇ 3 minutes, most preferably ⁇ 1 minute. For mass production, short curing times of ⁇ 30 seconds are preferred.
- a suitable UV radiation power in the 1 st UV step is preferably in the range from 5 to 300 mWcm’ 2 , more preferably in the range from 50 to 250 mWcm’ 2 and most preferably in the range from 100 to 180 mWcm -2 .
- a suitable UV dose is preferably in the range from 20 to 1000 mJcnr 2 , more preferably in the range from 30 to 800 mJcrrr 2 , very preferably in the range from 40 to 500 mJcnr 2 , most preferably in the range from 40 to 200 mJcnr 2 .
- the first irradiation step or 1 st UV step are preferably performed in air.
- the first irradiation step or 1 st UV step are preferably performed at room temperature.
- Photopolymerisation in the second irradiation step of the RM mixture is preferably achieved by exposing it to actinic radiation.
- Actinic radiation means irradiation with light, like UV light, IR light or visible light, irradiation with X-rays or gamma rays, or irradiation with high-energy particles, such as ions or electrons.
- polymerisation is carried out by photo irradiation, in particular with UV light.
- a source for actinic radiation for example a single UV lamp or a set of UV lamps can be used. When using a high lamp power the curing time can be reduced.
- Another possible source for photo radiation is a laser, like e.g. a UV laser, an IR laser, or a visible laser.
- the curing time for the photopolymerisation is dependent, inter alia, on the reactivity of the RM mixture, the thickness of the coated layer, the type of polymerisation initiator and the power of the UV lamp.
- the curing time is preferably ⁇ 5 minutes, very preferably ⁇ 3 minutes, most preferably ⁇ 1 minute. For mass production, short curing times of ⁇ 30 seconds are preferred.
- a suitable UV radiation power for the photopolymerisation is preferably in the range from 100 to 1000 mWcm-2, more preferably in the range from 200 to 800 mWcnr 2 and most preferably in the range from 300 to 600 mWcm’ 2 .
- Photopolymerisation (the second irradiation step or 2 nd UV step) is preferably performed under an inert gas atmosphere, preferably in a nitrogen atmosphere.
- Photopolymerisation (the second irradiation step or 2 nd UV step) is preferably performed at room temperature.
- the preferred thickness of a polymerised LC film according to the present invention is determined by the optical properties desired from the film or the final product.
- the polymer film preferably has a thickness of from 0.1 to 10 pm, very preferably from 0.1 to 2 pm, in particular from 0.1 to 1 pm.
- the minimum helical pitch is ⁇ 1200 nm, very preferably from 200 to 1200 nm. Further preferably the helical pitch increases from the side of the polymer film close to the substrate on which it is prepared throughout the thickness direction.
- the polymer film according to the present invention shows planar alignment, i.e. , the LC molecules are oriented parallel to the film plane and the helical axis is oriented substantially perpendicular to the film plane.
- the polymer film according to the present invention shows tilted alignment, i.e., the LC molecules are oriented at an angle to the film plane and the helical axis is oriented at an angle to the film plane, also referred as tilt angle.
- the tilt angle between the helix axis and the axis normal to the film plane is from 5° to 45°, very preferably from 15° to 45°.
- the tilt angle between the helix axis and the axis normal to the film plane is from 0 to 15°, very preferably from 0 to 5°.
- Planar alignment can be induced for example by providing an alignment layer on the substrate, for example a polyimide alignment layer, as described above.
- Tilted alignment can be achieved for example by adding an alignment additive to the chiral RM mixture, or by using a substrate with a surface grating or pattern, e.g. a PB grating.
- the optical retardation (6(A)) of a polymer film as a function of the wavelength of the incident beam (A) is given by the following equation (7):
- the birefringence and accordingly optical retardation depends on the thickness of a film and the tilt angle of optical axis in the film (cf. Berek’s compensator). Therefore, the skilled expert is aware that different optical retardations or different birefringence can be induced by adjusting the orientation of the liquid-crystalline molecules in the polymer film.
- the optical retardation as a function of the thickness of the polymer film according to the present invention is less than 200 nm, preferable less than 180 nm and even more preferable less than 150 nm.
- the birefringence (An) of the polymer film according to the present invention is preferably in the range from 0.20 to 0.60, more preferably from 0.25 to 0.55, very preferably from 0.30 to 0.50.
- the resulting polymer film can be removed from the substrate and combined with other substrates or optical films by a laminating process known by the skilled person.
- Suitable substrates and optical films are given above and include especially polarisers, in particular linear polarisers, photoalignment layers, or diffraction gratings, for example PB gratings.
- the polymer LC film according to the present invention has good adhesion to plastic substrates, in particular to TAG, COP, and colour filters. Accordingly, it can be used as adhesive or base coating for subsequent LC layers which otherwise would not well adhere to the substrates.
- the polymer film of the present invention can also be used as alignment film or substrate for other liquid-crystalline or RM materials.
- the inventors have found that the polymer film obtainable from a RM formulation as described above and below, is in particular useful for multilayer applications due to its improved dewetting characteristics. In this way, stacks of optical films or preferably polymerised LC films can be prepared.
- the invention further relates to an optical, electrooptical or electronic device or a component comprising an optical element as described above and below.
- the component is a diffraction grating, very preferably a PBG or Bragg PG, comprising an optical element obtained from an RM mixture or RM formulation according to the present invention as described above and below.
- the polymer films and RM mixtures according to the present invention are useful in optical elements like polarisers, compensators, alignment layer, circular polarisers or colour filters in liquid crystal displays or projection systems, decorative images, for the preparation of liquid crystal or effect pigments, and especially in reflective films with spatially varying reflection colours, e.g. as multicolour image for decorative, information storage or security uses, such as non-forgeable documents like identity or credit cards, banknotes etc..
- the polymer film according to the present invention can be used in displays of the transmissive or reflective type. It can be used in conventional OLED displays or LCDs, in particular LCDs.
- m.p. denotes the melting point
- cl.p. denotes the clearing point
- T g glass transition temperature.
- C denotes the crystalline state
- N denotes the nematic phase
- SA, SB etc. denotes the smectic A phase
- Sx denotes an unidentified smectic phase
- X denotes an unidentified mesophase
- I denotes the isotropic phase.
- the values between these symbols represent the transition temperature in °C.
- the optical and electro optical data are measured at 20°C, unless expressly stated otherwise.
- “Clearing point” and “clearing temperature” mean the temperature of the transition from an LC phase into the isotropic phase.
- the percentages of solid components in an RM mixture or RM formulation as described above and below refer to the total amount of solids in the mixture or formulation, i.e. without any solvents.
- optical, electro optical properties and physical parameters like birefringence, permittivity, electrical conductivity, electrical resistivity and sheet resistance, refer to a temperature of 20°C.
- the additive Irganox® 1076 is commercially available from Cl BA, Switzerland.
- the photoinitiator NCI-930 is commercially available from Adeka.
- Polyfox TM PF-656 is a surfactant commercially available from Synthomer.
- the compound I25 has a high birefringence of 0.292.
- a one-layer polymer film with non-linear twist is prepared from mixture M1 by the following method:
- the mixture is dissolved at 25% solids content in a solvent blend MIBK:PGMEA.
- the solution is then spin-coated at 900 rpm on a polyimide coated glass slide.
- the wet layer is heated on a hot stage at 75°C for 60s to evaporate the solvent and anneal the RM layer.
- a first irradiation step the RM layer is exposed to unpolarised UV-A light (40-50 mJ/cm 2 ) in an air environment at room temperature. Since the UV wavelength is inside the absorption band of chiral isomerisable compound, it causes isomerisation of the compound leading to a reduction of its helical twisting power.
- a second irradiation step the RM layer is exposed to unpolarised UV-A light (200-6000 mJ/cm 2 ) in an N2 environment at room temperature. This causes full polymerisation of the RM layer and fixes the helically twisted structure.
- the polymerized film thickness is 1.4-1.5 p.m.
- a one-layer film with linear twist is prepared from mixture M1 by the method as described in Example 1 , but wherein the first UV irradiation step in an air atmosphere is omitted.
- Comparison Example 2 For further comparison purposes, a two-layer film as disclosed in prior art is prepared from mixtures M2 and M3 by the following method:
- the mixtures M2 and M3 are dissolved at 25% and 20% solids content respectively in a solvent blend MIBKPGMEA.
- the solution from M2 is spin-coated at 3600 rpm on a polyimide coated glass slide.
- the wet layer is heated on a hot stage at 75°C for 60s to evaporate the solvent and anneal the first RM layer.
- the first RM layer is exposed to unpolarised LIV-A light (200-600 mJ/cm 2 ) in an N2 environment at room temperature. This causes full polymerisation of the RM layer and fixes the helically twisted structure.
- the polymerized film thickness is 0.78 p.m approx.
- the solution from M3 is spin-coated at 2300 rpm onto the first layer.
- the wet layer is heated on a hot stage at 30°C for 60s to evaporate the solvent and anneal the second RM layer.
- the second RM layer is exposed to unpolarised IIV-A light (200-600 mJ/cm 2 ) in an N2 environment at room temperature. This causes full polymerisation of the RM layer and fixes the helically twisted structure.
- the polymerized film thickness is 0.66 p.m approx.
- the prepared films are measured on the Axoscan (Axometrics) to obtain and compare their optical properties.
- the Axoscan measures the fast axis of a birefringent film as well as the linear and circular retardation of the film.
- the fast axis represents the fastest propagating polarization state through the optical film.
- the fast axis is plotted using a Poincare sphere.
- the Poincare sphere is a convenient way to map all possible polarisation states onto the surface of a sphere. Every polarisation state is represented using longitude and latitude coordinates: the latitude on the sphere represents the amount of ellipticity, while the longitude represents the angle of the ellipse. In particular, the North and South Poles of the sphere represent left-handed and right-handed circular polarization, while the equator represents all possible states of linear polarization, with all orientations represented by longitude coordinate. Elliptical polarized states are mapped on points in between equator and ellipse, as shown in Fig. 2. Details on Poincare sphere can be found for example on J. E. Bigelow and R. A. Kashnow, APPLIED OPTICS / Vol. 16, No. 8 / August 1977. The behaviour of fast axis polarisation states represented on the Poincare sphere is directly related to the twist profile for the film.
- two anisotropic films are optically identical if they have the same fast axis as plotted on a Poincare sphere.
- Fig. 3 shows the fast axis of the one-layer polymer film of Example 1 plotted on a Poincare sphere when viewed from the top (measured as film UP).
- the polarisation ellipse varies for each wavelength, but each has right-handed rotation.
- the one-layer polymer film of Example 1 has a non-linear, asymmetric twist profile, with the twist rate decreasing from the bottom to the top.
- the twist rate decreasing from the bottom to the top.
- Fig. 4 shows the fast axis of the one-layer film of Comparison Example 1 plotted on a Poincare sphere. It can be seen that the film exhibits a uniform and linear twist through the film thickness. The twist measured using the Axoscan software is 488°. One can clearly observe the polarisation state centered at the pole towards the equator showing a linear behavior of the twist through the z-axis, unlike the vertical polarisation profile in case of a non-linear twist as observed in the film of Use Example 1
- Fig. 5a shows the fast axis of the two-layer polymer film of Comparison Example 2 plotted on a Poincare sphere when viewed from the top.
- Fig. 5b shows the fast axis of the two-layer polymer film of Comparison Example 2 plotted on a Poincare sphere when viewed from the bottom.
- the two-layer polymer film of Comparison Example 2 has a non- linear, asymmetric twist profile. Due to the asymmetry of the twist in the z direction the two-layer film does not act reversibly.
- Fig 5a measured as film UP
- Fig 5b measured as film DOWN
- FIG. 6a and 6b schematically illustrate the regions of fast twist and slow twist in the one-layer polymer film of Example 1 (a) and in the two-layer polymer film of Comparison Example 2 (b).
- the twist profile formed for the one-layer film of Example 1 according to the invention exhibits a fast twist at the bottom and slow twist at the top of the substrate. This is similar to a two-layer film (of Comparison Example 2) with its slow twist near the substrate and fast twist away from it when measured as film DOWN.
- the Poincare configuration is similar in both cases for the wavelength of light incident on the films.
- the one-layer film according to the invention exhibits similar polarisation states as the two-layer film according to the comparison example when measured on the Axoscan showing behaviour similar to that achieved in the two-layer film.
- the one-layer film prepared according to the method of Comparison Example 1 without a separate UV exposure step under an air atmosphere, does not show an asymmetric, non-linear twist, but instead shows a uniform and linear twist through the film thickness.
- a one-layer RM film with non- linear twist profile according to Example 1 can show similar diffraction efficiency as a two-layer, multi-slant RM film according to Comparison Example 2, the diffraction efficiency of a grating with a given twist profile is determined using the Finite Element Method.
- the models are set using Comsol Multiphysics.
- the first model is based on a two-layer grating with two RM sublayers, each sublayer having a linear twist profile but different twist angle, as prepared in accordance with the method described in Comparison Example 2.
- the thicknesses and twist angles of the two RM sublayers are 0.78 pm and 0.66 pm, and -113.5° and -242°, respectively, as shown in Table 1 above.
- the second model is based on a one-layer grating with one RM film having a non- linear twist profile, as prepared in accordance with the method described in Example 1.
- the film has a total thickness of 1.44 pm and a non-linear twist with a parabolic profile (quadratic model) and total twist angle of -355.5°.
- twist profiles are shown in Fig. 7 for the two-layer film (a) and the one-layer film (b).
- RM material refractive indices are 1.81 (n e ) and 1.55 (n 0 )
- grating periodicity is 400 nm and light wavelength is 550 nm.
- the first order diffraction efficiency as a function of incident angle is shown in Fig. 8 for the two-layer film (a) and the one-layer film (b). Both films show a high first order diffraction efficiency with an angular bandwidth of about 40°.
- TRP-BG 304 0.75% lrganox® 1076 0.08%
- the photoinitiator SPI-03 is commercially available from Samyang, the photoinitiator N1919T from Adeka, the photoinitiator TR-PBG 304 from Tronly and the photoinitiator Irgacure® 651 from Ciba.
- One-layer polymer films with asymmetric non-linear twist profile are prepared as described in Example 1.
- Fig. 9 shows the fast axis of the one-layer polymer film of Example 2 plotted on a Poincare sphere when viewed from the top.
- Fig. 10 shows the fast axis of the one-layer polymer film of Example 3 plotted on a Poincare sphere when viewed from the top.
- Fig. 11 shows the fast axis of the one-layer polymer film of Example 4 plotted on a
- Poincare sphere when viewed from the top.
- Fig. 12 shows the fast axis of the one-layer polymer film of Example 5 plotted on a Poincare sphere when viewed from the top.
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- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Polarising Elements (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
L'invention concerne un élément optique comprenant un film polymère à cristaux liquides (LC) chiraux (sous la forme d'une sous-catégorie de matériau à cristaux liquides), son procédé de préparation, et son utilisation en tant qu'élément optique diffractif dans des composants ou dispositifs optiques ou électrooptiques, en particulier pour des optiques numériques ou des applications de réalité augmentée ou de réalité virtuelle (AR/VR) comme des polariseurs, des compensateurs optiques, des films réfléchissants, des réseaux de diffraction ou de surface, des réseaux de polarisation de Bragg (Bragg PG), des réseaux de volume de polarisation (PVG), des hologrammes de volume de polarisation (PVH), des réseaux de Pancharatnam Berry (PB), des éléments d'orientation de faisceau non mécanique, des guides d'ondes optiques, des coupleurs optiques, des combineurs optiques, des diviseurs de faisceau de polarisation, des miroirs partiels ou des lentilles.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23173814.7 | 2023-05-17 | ||
| EP23173814 | 2023-05-17 |
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| WO2024235946A1 true WO2024235946A1 (fr) | 2024-11-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2024/063180 Pending WO2024235946A1 (fr) | 2023-05-17 | 2024-05-14 | Élément optique comprenant un film polymère lc chiraux |
Country Status (2)
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| TW (1) | TW202503026A (fr) |
| WO (1) | WO2024235946A1 (fr) |
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| US5602661A (en) | 1993-02-17 | 1997-02-11 | Hoffmann-La Roche Inc. | Optical component |
| WO1998000428A1 (fr) | 1996-07-01 | 1998-01-08 | Merck Patent Gmbh | Dopants chiraux |
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| WO1998004651A1 (fr) | 1996-07-26 | 1998-02-05 | Merck Patent Gmbh | Combinaison d'elements optiques |
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| WO2002040614A1 (fr) | 2000-11-20 | 2002-05-23 | Merck Patent Gmbh | Composes photoisomerisables chiraux |
| EP1389199A1 (fr) | 2001-05-21 | 2004-02-18 | MERCK PATENT GmbH | Composes chiraux |
| US6717644B2 (en) | 1993-02-17 | 2004-04-06 | Rolic Ag | Optical component and method of manufacture |
| US20180196179A1 (en) * | 2015-09-30 | 2018-07-12 | Fujifilm Corporation | Laminate, optical sensor, and kit |
| WO2022033908A1 (fr) | 2020-08-11 | 2022-02-17 | Cup&Cino Kaffeesystem-Vertrieb Gmbh & Co. Kg | Unité d'infusion mécanique |
| WO2022233908A1 (fr) * | 2021-05-07 | 2022-11-10 | Merck Patent Gmbh | Mésogènes réactifs |
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- 2024-05-16 TW TW113118104A patent/TW202503026A/zh unknown
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| US6717644B2 (en) | 1993-02-17 | 2004-04-06 | Rolic Ag | Optical component and method of manufacture |
| US5602661A (en) | 1993-02-17 | 1997-02-11 | Hoffmann-La Roche Inc. | Optical component |
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| WO2022033908A1 (fr) | 2020-08-11 | 2022-02-17 | Cup&Cino Kaffeesystem-Vertrieb Gmbh & Co. Kg | Unité d'infusion mécanique |
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