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WO2024234312A1 - Instrument assembly, surgical instrument and surgical robot - Google Patents

Instrument assembly, surgical instrument and surgical robot Download PDF

Info

Publication number
WO2024234312A1
WO2024234312A1 PCT/CN2023/094607 CN2023094607W WO2024234312A1 WO 2024234312 A1 WO2024234312 A1 WO 2024234312A1 CN 2023094607 W CN2023094607 W CN 2023094607W WO 2024234312 A1 WO2024234312 A1 WO 2024234312A1
Authority
WO
WIPO (PCT)
Prior art keywords
gear
instrument
flange
central axis
open gear
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2023/094607
Other languages
French (fr)
Chinese (zh)
Inventor
朱圣晓
李振中
孙东辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Futurtec Medical Co Ltd
Original Assignee
Shenzhen Futurtec Medical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Futurtec Medical Co Ltd filed Critical Shenzhen Futurtec Medical Co Ltd
Priority to PCT/CN2023/094607 priority Critical patent/WO2024234312A1/en
Publication of WO2024234312A1 publication Critical patent/WO2024234312A1/en
Anticipated expiration legal-status Critical
Pending legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws or setting implements
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/84Fasteners therefor or fasteners being internal fixation devices
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws or setting implements
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/84Fasteners therefor or fasteners being internal fixation devices
    • A61B17/86Pins or screws or threaded wires; nuts therefor
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B34/00Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
    • A61B34/30Surgical robots

Definitions

  • the present application relates to a medical instrument, in particular to an instrument assembly, a surgical instrument and a surgical robot.
  • the surgical electric drill includes an electric drill head and an electric drill motor that drives the electric drill head to operate, that is, the motor is directly connected to the electric drill head.
  • the surgical electric drill is disassembled and assembled along the axis in advance and retreat, and the drill head moves a long distance. This requires that the operating movement space at the end of the surgical instrument should be as large as possible to support the overall entry and exit operation. These defects affect the miniaturization of surgical instruments, and the space requirements for the operating room are also large. At the same time, it may also cause interference and collision between the surgical operating tools and the robotic arm.
  • the main purpose of the present application is to provide an instrument assembly and a surgical instrument, aiming to solve the problems of the prior art in that the disassembly and assembly or replacement of surgical operating tools of surgical instruments is inconvenient and requires a large operating space.
  • the present application provides an instrument assembly, including a shell and a gear assembly installed inside the shell, the gear assembly including an open gear;
  • the central axis of the open gear is a hollow shaft, and a central axis hole that passes through the length of the shaft is formed inside;
  • the open gear is provided with a side opening, and the side opening is opened inward along the outer edge of the gear and is connected to the central axis hole of the open gear;
  • the instrument tool can be installed in the hollow shaft in a locked or unlocked manner; the instrument tool is installed in the hollow shaft of the open gear or the instrument tool is moved out of the open gear by entering and exiting from the side opening;
  • the input gear and the open gear are matched with each other in transmission, and the rotation of the input gear drives the open gear and the instrument tool installed in its central axis to rotate.
  • the shell is provided with a side opening, which is matched with the side opening of the open gear; the side opening of the open gear is located in the side opening of the shell; and the central axis of the open gear is rotatably installed in the side opening of the shell.
  • the open gear is rotatably mounted in the housing through a plurality of universal bearings; the plurality of universal bearings are arranged between the inner side surface of the housing and the front and/or back surface of the open gear to limit the axial and radial degrees of freedom of the open gear; a V-shaped groove is provided on the open gear, and the plurality of universal bearings are arranged in the V-shaped groove; one end of the universal bearing is a steel ball; the steel ball of the universal bearing is in rolling contact with the wall surface of the V-shaped groove, and the other end of the universal bearing cooperates with the corresponding hole formed on the inner side surface of the housing; the V-shaped groove is an annular groove arranged along the radial arc of the open gear.
  • the instrument assembly also includes a flange, which is tightly connected to the open gear and rotates synchronously; the flange has a central axis hole and is provided with a side opening; the side opening of the flange is opened inward from the outer edge to connect with the central axis hole of the flange; the flange and the open gear: the central axis hole is aligned and connected, and the side opening is aligned and connected, thereby forming a side opening channel; the instrument tool moves into or out of the central axis hole of the open gear and the flange from the side opening channel.
  • the central axis hole of the flange is sleeved on the central axis of the open gear; the central axis hole of the flange and the central axis of the open gear form a clamping fit between a slot and a flange; the flange and the central axis of the open gear are fastened together by fasteners; and the flange is located outside the shell.
  • the shell includes a front shell and a rear shell, which are buckled together to form the cavity; the front shell and the rear shell are connected by fasteners, and the gear set is rotatably installed between the front shell and the rear shell; a number of universal bearings are provided between the open gear and the inner side of the front shell and/or the rear shell for rolling fit, so that the open gear can be rotatably and limitedly installed between the front shell and the rear shell; the gear assembly selectively includes an output gear; the inner wall of the shell is provided with an installation groove compatible with the input gear, the output gear, and the open gear, and the shell is provided with a number of installation holes to install the central axis or bearing of each gear; the input gear and the output gear are meshingly transmitted; the output gear and the open gear are meshingly transmitted.
  • the instrument assembly also includes a locking piece; the instrument tool is installed in the central axis hole of the open gear along the axis, and the locking piece can unlock the instrument tool and the open gear to lock the connection so as to rotate synchronously; the instrument assembly also includes a driving device, which is connected to the input gear to drive the input gear to rotate, thereby realizing the rotation of the instrument tool installed in the central axis of the open gear.
  • the locking member includes a paddle and a limit plate; the paddle includes a side opening and claws on both sides of the side opening; the limit plate includes a side opening, and a slideway is arranged on the limit plate; the limit plate is fastened to the flange, and the side opening of the paddle and the side opening of the limit plate are aligned and connected with the central axis hole of the open gear and the flange for the instrument tool to be inserted and installed therein; the side openings of the limit plate, the flange and the open gear are connected; the paddle can be rotatably assembled on the limit plate along the slideway; the paddle is configured as follows: the paddle is rotated to rotate the claw into a channel formed by the limit plate, the flange and the side openings of the open gear, so as to lock and limit the instrument tool; the claw is rotated away from the paddle to align and connect the side openings of the paddle, the limit plate, the open gear and the flange for unlocking.
  • the paddle and the limiting plate are further fixedly connected to the instrument tool via a removable fastener.
  • the locking member is a button locker; a locking sleeve is fixedly installed in the flange; a mounting hole is correspondingly provided on the instrument tool, and the button locker is inserted into the locking sleeve on the flange through the mounting hole of the instrument tool; the instrument tool and the flange can be locked or loosened by pressing the button locker.
  • the instrument tool includes a connecting rod, the rear end of which forms a positioning seat; a central channel is formed in the connecting rod along the axial direction; a mounting hole is provided on the positioning seat; a surgical operation tool is formed or installed on the front end of the connecting rod; the connecting rod is axially inserted into the central axis hole of the open gear and the flange to be unlockably fixedly connected; the locking member is correspondingly provided with a mounting hole, and a fastener is inserted into the mounting hole of the positioning seat and the locking member to fix the connecting rod and the locking member, and the fixed connection is unlocked by loosening the fastener; or, a locking sleeve is fixedly installed on the flange, and the locking member passes through the mounting hole of the positioning seat and is inserted into the locking sleeve to lock the connecting rod and the flange.
  • the front end of the connecting rod is connected to a chuck, and a through central channel is formed in the chuck along the axial direction; the connecting rod is connected to the central channel of the chuck for inserting a guide needle; the chuck is used to clamp surgical operating tools.
  • the driving device is a motor, and the output shaft of the motor is connected to the central axis of the input gear to drive the input gear to rotate; the central axis of the input gear passes through the mounting hole of the shell and is connected to the driving device outside the shell.
  • the present application also provides a surgical instrument, which includes a main body and an instrument assembly as described in any of the above embodiments, wherein a control circuit board, a battery electrically connected to the control circuit board, and the driving device are installed in the main body; the battery is used to provide power; the driving device is connected to the input gear to drive the input gear to rotate; a switch is provided on the main body, and the driving device is started by manually operating the switch.
  • the main engine is connected to the central axis of the input gear via an adapter;
  • the adapter is in the shape of a hollow sleeve with a coupling disposed inside, the front end of the coupling is connected to the central axis of the input gear, and the rear end is connected to the output shaft of the driving device in the main engine; the housing of the gear assembly and the front end of the adapter are relatively fixedly connected.
  • a limit sleeve and a sliding sleeve are provided at the front end of the main unit; the sliding sleeve can be relatively slidably sleeved on the outside of the limit sleeve; a clamping ring is provided between the limit sleeve and the sliding sleeve, and the clamping ring is fixed on the limit sleeve to limit the forward sliding distance of the sliding sleeve; a compression spring is provided between the limit sleeve and the sliding sleeve, and the compression spring is sleeved on the limit sleeve, one end of the compression spring is fixed on the limit sleeve, and the other end is pressed against the sliding sleeve; a ball is provided between the limit sleeve and the sliding sleeve, and the ball can be rolled and embedded in the hole on the limit sleeve.
  • the outer wall of the adapter is provided with a stop boss and a mating groove; the stop boss of the adapter is connected to the corresponding notch on the limit sleeve of the host, the ball is pressed into the hole of the limit sleeve, and a part of the ball enters the mating groove of the adapter, thereby connecting the host with the adapter;
  • the sliding sleeve is configured as follows: when the sliding sleeve is slid backward and the adapter is inserted into the host, the coupling of the adapter is connected to the output shaft of the drive device in the host, and the stop boss on the adapter is connected to the corresponding notch on the limit sleeve of the host; by sliding the sliding sleeve forward, the ball is pressed into the hole of the limit sleeve along the inclined surface of the sliding sleeve, and a part of the ball enters the mating groove of the adapter, so as to connect the host with the adapter.
  • the present application also provides a surgical instrument, which includes an actuator and an instrument assembly as described in any of the above embodiments; the actuator drives the instrument assembly to move in a spatial dimension to adjust the spatial position or posture of a surgical operating tool connected to the instrument tool.
  • the actuator includes a base body, a driving unit installed in the base body, and a slider on the top of the base body; the instrument assembly is connected to the slider through a moving platform; the driving unit drives the slider to move on the top of the actuator, and the slider drives the entire instrument assembly to move.
  • the driving unit is a motor or a transmission disk, wherein the transmission disk is driven by an external power or controlled and driven by a surgical robot; a linear guide rail is also provided in the base body, and the driving unit drives the slider to reciprocate along the linear guide rail, thereby driving the instrument assembly and the instrument tool as a whole to reciprocate linearly; the driving unit is a linear motor, and the slider is connected to the mover of the linear motor; or, the driving unit includes a motor and a ball screw driven by the motor, and the slider is connected to the screw nut.
  • the present application also provides a surgical robot, which includes a surgical instrument as described in any of the above embodiments; the surgical instrument is installed on a robotic arm of the surgical robot.
  • the instrument assembly of the present application is provided with an open gear, which has a side opening and is connected to the central axis hole, so that the instrument tool can be installed or removed and replaced by a side entry and exit method rather than an overall forward and backward advance and retreat method, and the operating space required at the end of the surgical instrument is smaller.
  • FIG. 1 is an exploded view of the device assembly of the present application.
  • FIG. 2 is a three-dimensional view of the locking member according to the first embodiment of the present application.
  • FIG. 3 is an exploded view of the locking member and the flange in the first embodiment of the present application.
  • FIG. 4 is an exploded view of the instrument assembly according to the first embodiment of the present application.
  • FIG. 5 is a diagram showing the states of the instrument assembly according to the first embodiment of the present application, wherein FIG. (a) is a diagram showing an unlocked state, and FIG. (b) is a diagram showing a locked state.
  • FIG. 6 is a perspective view of an instrument tool according to an example of the present application, wherein (a) shows a drill bit and (b) shows a ring saw.
  • FIG. 7 is a cross-sectional view of the instrument assembly according to the first embodiment of the present application.
  • FIG. 8 is an exploded view of an instrument assembly according to a second embodiment of the present application.
  • 9-10 are stereoscopic views of the instrument assembly of the second embodiment of the present application from different perspectives.
  • FIG. 11 is a cross-sectional view of an instrument assembly according to a second embodiment of the present application.
  • FIG. 12 is a perspective view of the instrument assembly of the present application.
  • FIG. 13 is a stereoscopic view of the first embodiment of the surgical instrument of the present application.
  • FIG. 14 is an exploded view of FIG. 13 .
  • FIG. 15 is a schematic diagram of the internal structure of the actuator.
  • FIG. 16 is a three-dimensional view of the mechanical arm of the robot of the present application.
  • FIG. 17 is an exploded view of the second embodiment of the surgical instrument of the present application.
  • FIG. 18 is a three-dimensional view of the main unit of the second embodiment of the surgical instrument of the present application.
  • FIG19 is a cross-sectional view along line A-A in FIG18.
  • FIG. 20 is a plan view of the adapter of the second embodiment of the surgical instrument of the present application.
  • FIG. 21 is a cross-sectional view of the adapter of the second embodiment of the surgical instrument of the present application.
  • first, second, etc. can be used in the text to describe multiple elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms can only be used to distinguish an element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates, terms such as “first”, “second” and other numerical terms do not imply order or sequence when used in the text. Therefore, the elements, components, regions, layers or sections discussed below can be referred to as second elements, components, regions, layers or sections without departing from the teachings of the example embodiments.
  • spatial relative terms may be used herein to describe the relationship of one element or feature relative to another element or feature as shown in the figure, such as “inside”, “outside”, “inner side”, “outer side”, “below”, “below”, “above”, “above”, “front end”, “rear side”, etc.
  • Such spatial relative terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the figure. For example, if the device in the figure is turned over, the element described as “below other elements or features” or “below other elements or features” will then be oriented as “above other elements or features” or “above other elements or features”. Therefore, the example term “below" can include both upper and lower orientations.
  • the device can be oriented otherwise (rotated 90 degrees or in other directions) and the spatial relative descriptors used in the text are interpreted accordingly.
  • the present application provides an instrument assembly 100 and a surgical instrument 1000 for installing and driving surgical tools for surgical operations.
  • the surgical tools include but are not limited to Kirschner wires, catheters, pedicle screws, bone drills, reamer drills, etc., and can also be used to install other rotating surgical tools.
  • the instrument assembly 100 includes a gear assembly 1 and a driving device 2.
  • the instrument tool 5 is installed in the gear assembly 1.
  • the gear assembly 1 includes a housing 13, the housing 13 defines a cavity inside and an input gear 11 installed in the cavity, optionally including an output gear 12, and also including an open gear 10, and the gears are meshed and transmitted.
  • the input gear 11 is meshed and transmitted with the output gear 12, and the output gear 12 is meshed and transmitted with the open gear 10, so that the rotation of the input gear drives the open gear 10 to rotate.
  • One or more output gears 12 can be set so that the open gear 10 rotates stably at a predetermined speed. When the output gear 12 is not set, the open gear 10 is meshed and transmitted with the input gear 11.
  • the number of output gears 12 can be configured according to the required rotation speed of the surgical operating tool.
  • the inner wall of the housing 13 may be provided with mounting grooves adapted to the input gear 11, the output gear 12, and the open gear 10, and the housing is provided with a plurality of through holes or mounting holes to mount the central shaft or bearings of each gear.
  • the central shaft 115 of the input gear 11 is rotatably mounted in the housing 13, and the central shaft passes through the through hole on the housing to be connected to the driving device 2.
  • the output gear 12 is rotatably mounted in the housing 13 through its central shaft or bearing.
  • the housing 13 includes a front housing 130 and a rear housing 131 assembled together, and a cavity is formed inside.
  • the housing 13 (front housing and rear housing) and the mounting bracket 21 of the driving device are fixedly connected by fasteners such as screws 7 or latches, and the screws 7 can be screws that do not fall out.
  • the housing 13, i.e., the front housing 130 and the rear housing 131 are provided with a side opening 132, which is opened from the outer edge to the inside with a predetermined width, and is adapted to the side opening 101 of the open gear 10, and the side opening 101 of the open gear 10 is consistent with the side opening 132 of the housing.
  • the side opening 101 of the open gear 10 is located inside the side opening 132 of the housing 13, and the central axis 103 of the open gear 10 is rotatably installed in the side opening 132 of the housing 13.
  • the instrument tool 5 can be moved out of the side opening 101 of the open gear 10 (or the side opening 132 of the housing) or moved into its central axis hole (or the central channel in the axial direction).
  • the side of the open gear 10 is formed with a side opening 101, which is opened inward along the outer edge of the gear and connected to the central axis hole of the open gear 10.
  • the side opening 101 has a width.
  • the instrument tool 5 is installed in the central axis hole of the gear 10 or removed from the central axis in a way of moving in and out from the side opening 101, and there is no need to install or remove the instrument tool in a way of moving forward and backward as a whole along the length direction of the central axis to reduce the moving distance.
  • the central axis 103 of the open gear 10 is set as a hollow shaft, and a central channel or central axis hole is formed in the axial direction for installing the instrument tool 5.
  • the side opening 101 is connected from the outer edge of the gear to its central channel (or central axis hole).
  • the instrument tool 5 is disassembled by moving into or out of the hollow shaft 103 from the side opening 101.
  • the open gear 10 is limitedly installed by setting a universal bearing 14.
  • One end of the universal bearing 14 is a steel ball, and an annular V-shaped groove 102 is provided on the open gear 10; multiple universal bearings 14 are distributed along the annular V-shaped groove, and the steel balls are placed in the V-shaped groove 102.
  • the steel balls at one end of the universal bearing 14 are in rolling contact with the wall surface of the V-shaped groove 102, and the other end is installed in the corresponding holes on the front shell 130 and the rear shell 131, so as to limit the axial and radial freedom of the open gear 10, so that the open gear 10 can be rotatably installed in the housing 13.
  • the V-shaped groove 102 can be set on the front and/or back of the open gear 10 and along the radial arc direction of the open gear, and the universal bearing 14 is arranged along the arc in the V-shaped groove 102.
  • the instrument assembly 100 also includes a flange 60, which is fixedly connected to the open gear 10, specifically installed at the rear end of the hollow shaft 103 of the open gear 10, and is fastened to rotate synchronously.
  • the flange 60 and the rear end of the central axis of the open gear 10 are matched through a slot, and the hole walls of the central axis holes of the two are correspondingly provided with mounting holes, and fasteners such as screws 9 are inserted to fix the flange 60 to the open gear 10.
  • the flange 60 is located outside the housing 13 (rear housing 131).
  • the flange 60 is provided with a side opening 601, and the side opening 601 is connected from the outer edge of the flange 60 to its central axis hole.
  • the central axis hole is aligned and connected, and the side openings 101 and 601 are aligned and connected, thereby forming a channel 65 of the side opening.
  • the instrument tool 5 moves in and out of the central axis hole of the open gear 10 and the flange 60 from the channel 65 of the side opening to install or remove.
  • the instrument assembly 100 of the present application also includes a locking member 6.
  • the instrument tool 5 is installed in the central axis hole 103 of the open gear 10 along the axis, and the locking member 6 can unlock the locking connection between the instrument tool and the open gear to rotate synchronously.
  • the instrument assembly 100 also includes a driving device 2.
  • the driving device 2 is connected to the input gear 11 to drive the input gear 11 to rotate, thereby driving the instrument tool 5 installed in the central axis 103 of the open gear 10 to rotate.
  • the driving device 2 is a motor, and the output shaft 21 of the motor is connected to the central axis 115 of the input gear 11 to drive the input gear 11 to rotate.
  • the first embodiment of the instrument assembly 100 of the present application includes a gear assembly 1, the gear assembly includes a channel 65 with a side opening, and the instrument tool 5 can be installed in the central axis hole of the open gear and the flange in a side-entry and exit manner from the channel 65 with a side opening, or the instrument tool 5 can be removed.
  • the instrument assembly 100 also includes a locking member 6.
  • the locking member 6 includes a paddle 61 and a stop plate 62.
  • the paddle 61 and the limit plate 62 each form a side opening, which is connected to the central axis hole of the open gear 10 and the flange 60 and the side openings 101 and 601 to form a side opening channel 65.
  • the instrument tool 5 moves from the side opening channel 65 into the central axis hole of the open gear 10 and the flange 60 and is locked or unlocked by the paddle 61.
  • the paddle 61 is configured to rotate along the limit plate 62, and can also rotate relative to the central axis 103 of the open gear 10 or the connecting rod 50 of the instrument tool, and rotate to a predetermined position to lock or unlock the instrument tool 5 (connecting rod 50).
  • the locking member 6 is relatively fixedly connected to the flange 60 through the limit plate 62; for example, mounting holes are correspondingly provided on the limit plate 62 and the flange 60, and fasteners such as screws 9 are inserted into the mounting holes for fixed connection.
  • the paddle 61 forms a side opening 611 from the outer edge to the inside, and the limit plate 62 forms a side opening 621 from the outer edge to the inside.
  • the side opening 611 of the paddle 61 is set as a U-shaped opening, and the two sides of the U-shaped opening form (arc-shaped) claws 613, and the edge of the paddle 61 can form a protruding paddle portion 610 to facilitate the operation of the paddle.
  • a hole 614 is also provided on the paddle 61 for mounting a universal bearing 63.
  • a plurality of universal bearings 63 are correspondingly placed in the plurality of holes 614 on the paddle 61.
  • One end of the universal bearing 63 is a steel ball. The steel ball rolls with the hole wall of the corresponding hole provided on the limiting plate 62 to limit the axial and radial degrees of freedom of the paddle 61.
  • the hole 614 can be a through hole or a non-through hole.
  • the limiting plate 62 is provided with slideways 620 and 622 of a predetermined arc length.
  • the slideways 620 and 622 form a step, and the paddle 61 can rotate along the slideways 620 and 622.
  • the claw portion 613 of the paddle 61 is located in the slideway 620 and is limitedly slidably matched, and the arc edges cooperate with each other;
  • the protruding paddle portion 610 is located in the slideway 622 and protrudes outward and is slidably matched, so as to facilitate the paddle to be moved.
  • the paddle 61 rotates to a corresponding position along the slideways 620 and 622, and the rotation position is set as follows: when the side opening 611 of the paddle 61 is aligned with the side opening 101 of the open gear 10 (located in the side opening 132 of the shell 13), the side opening 601 of the flange 60, and the side opening 621 of the limiting plate 62 to form a through side opening channel 65, the connecting rod 50 of the instrument tool is in an unlocked state within the central axis of the open gear and can be moved laterally out of the channel 65 ( Figure 5 (a)); when the paddle 61 is rotated until its claw 613 is located in the side opening channel 65 ( Figure 5 (b)), the connecting rod 50 of the instrument tool is blocked and limited by the claw 613 of the paddle 61 and locked in the channel 65; for example, when the paddle is rotated from the unlocked position by a predetermined angle, such as 60°, the instrument tool 5 is locked and cannot be removed, thereby preventing the instrument tool from being moved out.
  • a fastener can be used to further fix and install the instrument tool 5.
  • a pull pin 52 is inserted into the mounting hole provided on the connecting rod 50 of the surgical tool, passes through the mounting hole 623 provided on the limit plate 62, and is inserted into the mounting hole 612 of the paddle 61 for further fixed connection.
  • a compression spring 53 can be sleeved on the pull pin 52 to elastically press the pull pin 52 against the mounting hole 612 of the paddle to lock it.
  • the instrument tool 5 of the present application includes a connecting rod 50, wherein a central axis hole or a central channel is formed along the central axis or the length of the rod, and a positioning seat 56 with an increased outer diameter can be provided at the rear end.
  • the front end of the connecting rod 50 can be connected to a chuck 51 as required, and the chuck 51 can detachably clamp and install the front end assembly, i.e., the surgical operation tool; or, the front end assembly, i.e., the surgical operation tool, is formed at the front end of the connecting rod 50, as shown in Fig.
  • the chuck 51 can be used to clamp and install surgical operation tools such as a guide pin 54 or a drill bit.
  • the hollow connecting rod 50 is installed in the central channel of the open gear 10, and the limiting plate 62 is locked with the positioning seat 56 of the connecting rod by a fastener.
  • a slot is provided on the connecting rod 50, and the inner edge of the lateral opening of the limiting plate 62 is clamped and installed in the slot of the connector 50.
  • the positioning seat 56 is provided with a through hole (mounting hole) 560, which is aligned with the through hole (mounting hole) 623 on the limiting plate 62 and the mounting hole 612 of the paddle 61.
  • a fastener such as a pull pin 52 is inserted into the mounting holes 560, 623, and 612, thereby fixing the positioning seat 56 to the limiting plate 62 and the paddle 61.
  • the positioning seat 56 can be loosened by pulling out the pull pin 52.
  • the central axis hole and the side opening 101 (located in the side opening 132 of the housing 13) of the open gear 10 are aligned to form a side opening channel 65, and the connecting rod 50 of the instrument tool is moved laterally into the channel 65, and the front end of the chuck 51 extends out of the housing 13; the positioning seat 56 is located behind the limit plate 62.
  • the paddle 61 is moved to rotate its claw 613 into the channel 65 to lock the instrument tool, i.e., the connecting rod 50, and the positioning seat 56 is further fixedly connected to the locking member 6 by the pull pin 52.
  • the pull pin 52 is pulled out, and the paddle 61 is moved to rotate its claw 613 to leave the channel 65, and the side opening 612 of the paddle is aligned and connected with the channel 65, thereby unlocking the connecting rod 50 of the instrument tool, and the pull pin 52 is pulled out, so that the instrument tool 5 can be moved out laterally as a whole.
  • a pull pin 52 and a compression spring 53 sleeved on the pull pin 52 are configured to further fix the connection between the connecting rod 50 and the locking member 6 or the flange 60 or the open gear 10 .
  • the instrument tool 5 After the instrument tool 5 is moved from the side opening 101 into the central shaft hole of the open gear 10 and locked, it is driven by the open gear 10 to rotate synchronously.
  • the instrument tool 5 can be removed from the central shaft hole through the side opening 101.
  • the connecting rod 50 of the instrument tool 5 can be installed in the central shaft 103 in a locked or unlocked manner.
  • the connecting rod 50 is a hollow rod, and an axial hole or a central channel that passes through the length of the rod is formed in the direction of the central axis, which can be used to insert a guide needle.
  • the second embodiment of the instrument assembly 100 of the present application includes a gear assembly 1, wherein the open gear 10 of the gear assembly 1 is aligned with the central channel and the side opening of the flange 60 to form a side opening channel 65, and the instrument tool 5 (connecting rod 50) can be moved into or out of the central axis of the open gear 10 from the side opening channel 65 to achieve the side disassembly and replacement of the surgical tool.
  • the instrument assembly 100 also includes a locking member 6. Compared with the first embodiment, the main difference of this embodiment is that the locking member 6 uses a locking device 64 to replace the above-mentioned limit plate 62 and the paddle 61.
  • the locking device 64 can use a quick locking device of the prior art, such as a button locking device, and the locking device sleeve 640 of the locking device 64 is fastened and installed in the mounting hole 602 set on the flange 60, and the inner side of the locking device sleeve 640 is formed with an inclined surface.
  • the button locker 64 includes a button 641, a hollow body 642, a wedge block 643, a compression spring sleeved on the wedge block, and a ball 644. A groove is formed on the wedge block 643 to accommodate the ball 644.
  • the locker 64 When locking, the locker 64 is inserted into the mounting hole 560 on the positioning seat 56 of the connecting rod 50 and the locker sleeve 640 in the flange 60, and the button 641 of the button locker is pressed down, and the ball 644 in the locker body is retracted into the groove of the wedge block.
  • the button 641 After the button locker is inserted into the quick locker sleeve, the button 641 is released, and the wedge block rebounds to make the ball pop out and press tightly on the inclined surface inside the locker sleeve 640 to lock, so that the connecting rod 50 (or the positioning seat 56) is fixedly connected to the flange 60, and the connecting rod 50 (the instrument tool 5) is locked in the central axis hole of the open gear 10 and the flange 60.
  • the button locker 64 can be pulled out from the locker sleeve 640, so that the connecting rod 50 (or the positioning seat 56) and the flange 60 are loosened, and the instrument tool 5 (including the connecting rod 50 and its front end component) can be moved out as a whole from the central axis hole of the open gear 10 and the flange 60 through the side opening channel 65, thereby realizing the side disassembly and assembly of the instrument tool 5.
  • the gear assembly 1 in this embodiment is the same as the first embodiment.
  • the input gear 11, (optionally including) the output gear 12 and the open gear 10 of the gear assembly 1 are rotatably mounted in the cavity inside the housing 13.
  • the inner wall of the housing can be provided with mounting grooves adapted to the input gear 11, the output gear 12 and the open gear 10, and the gears are meshed and driven.
  • the central axis 115 of the input gear 11 is rotatably mounted in the housing 13, and the central axis passes through the through hole on the housing and is connected to the output shaft of the rear driving device 2.
  • the central axis 103 of the open gear 10 is rotatably mounted in the side opening 132 of the housing 13.
  • the open gear 10 is axially and radially limited by providing a plurality of universal bearings 14.
  • the steel ball at one end of the universal bearing 14 rolls in contact with the wall surface of the open gear 10 provided with an annular V-shaped groove 102, thereby limiting the axial and radial freedom of the open gear 10.
  • the housing 13, i.e., the front housing 130 and the rear housing 131, are provided with side openings 132 accordingly, and the side opening 101 of the open gear 10 is located in and aligned with the side opening 132 of the housing.
  • the central axis 103 of the open gear 10 is set as a hollow shaft with a side opening, which is connected to the side opening 101 of the gear.
  • the instrument tool 5 or the connecting rod 50 moves into or out of the hollow shaft 103 from the side opening 101.
  • the connecting rod 50 of the instrument tool 5 is inserted into the central axis hole of the open gear 10 and the flange 60, and the positioning seat 56 of the connecting rod 50 is locked with the flange 60 by the locking device 64, and the instrument tool 5 is driven by the open gear 10 to rotate synchronously.
  • the connecting rod 50 is a hollow rod, and a central channel is formed along the central axis direction, and a positioning seat 56 is formed at the rear end of the connecting rod 50.
  • the central channel of the connecting rod 50 is connected to the central axis hole of the chuck 51 at the front end, and can be used to insert a guide needle.
  • the instrument assembly 100 of the present application further includes a driving device 2.
  • the driving device 2 is used to drive the instrument tool 5 to rotate.
  • the driving device 2 may be external or internal, such as internally installed in a host.
  • the driving device 2 may be connected to an external power source such as an AC power source via a cable, or may be electrically connected to a control system of a robot, and the driving device may be controlled by the control system.
  • the drive device 2 When the drive device 2 is configured in a built-in manner, it can be powered by a battery.
  • the drive device 2 is built into a host, and a battery and a control circuit board are also provided in the host, and the battery powers the drive device 2.
  • This method is generally used for surgical instruments in a manually operated manner.
  • the drive device 2 includes an output shaft 21, and the output shaft 21 is connected to the central shaft 115 of the input gear 11 of the gear assembly 1 to drive the input gear 11 to rotate.
  • the drive device 2 usually uses a motor, and the output shaft 21 of the motor is connected to the central shaft 115 of the input gear 11 of the gear assembly to drive the input gear 11 to rotate.
  • an embodiment of the surgical instrument 1000 of the present application includes an instrument assembly 100 and an actuator 300.
  • the actuator 300 includes a seat 310 and a driving unit in the seat.
  • the actuator 300 is used to drive the movement of the instrument assembly 100 in a spatial dimension, that is, to adjust the surgical operation tool of the instrument tool 5 in a spatial dimension position or posture.
  • the actuator 300 can also be used to support and install the instrument assembly 100 and can be used to install the surgical instrument 1000 on a robotic arm.
  • the driving device 2 of the instrument assembly 100 includes a bracket 21, and the bracket 21 is connected to the housing 13 of the gear assembly 1, for example, the front housing 130, the rear housing 131 and the bracket 21 are fixedly connected by fasteners such as screws 7 that do not come out.
  • the output shaft of the driving device 2 is coupled to the input shaft 115 of the input gear 11 of the gear assembly 1, or the input gear 11 is installed on the output shaft of the driving device 2, so that the input gear 11 is driven to rotate by the driving device 2.
  • the input gear 11 is meshed with the output gear 12, and the output gear 12 is meshed with the open gear 10, and the input gear 11 drives the open gear 10 to rotate through the output gear 12.
  • the output gear 12 can be provided with one or more as needed, or no output gear can be provided, and the input gear 12 is meshed with the open gear 10 for transmission.
  • the input gear 11, the output gear 12 and the open gear 10 cooperate to achieve continuous rotation of the open gear 10.
  • two output gears 12 are symmetrically installed between the input gear 11 and the open gear 10 in the upper and lower positions to realize the continuous rotation of the open gear 10 driven by the input gear 11, thereby driving the instrument tool 5 installed in the central axis of the open gear 10 to rotate.
  • the driving device 2 generally adopts a motor, which is connected to the housing 13 of the gear assembly via a bracket 21, and at the same time, the output shaft of the motor is connected to the input gear of the gear assembly.
  • the actuator 300 provides power for the linear motion of the instrument assembly 100, so that the instrument assembly 100 as a whole performs linear reciprocating motion; for example, the linear reciprocating motion is in the depth direction, so that the surgical operation tool feeds.
  • the actuator 300 provides power for linear motion, which can be provided by a ball screw assembly or a linear motor.
  • a drive unit 3 is installed inside the seat body 310 of the actuator 300.
  • the drive unit 3 is a motor or other electric drive form, or a transmission disc; the transmission disc is driven by a power device arranged in the robot or outside.
  • the drive unit 3 is a motor, which is installed inside the seat body 310.
  • a transmission device 30 is arranged inside the seat body 310, and the transmission device is connected to the slider 320.
  • the slider 320 is driven to reciprocate by the drive unit 3 through the transmission device 30.
  • the transmission device 30 is a ball screw assembly, including a ball screw 32 and a screw nut 31, and the screw nut 31 is sleeved on the ball screw 32.
  • the ball screw 32 is coupled and connected to the output shaft of the drive unit 3 through a bearing 36 and a coupling 35, and rotates synchronously.
  • the ball screw 32 is driven to rotate by the drive unit 3, so that the screw nut 31 reciprocates along the ball screw 32 in a straight line.
  • a linear guide 313 is installed on the bottom wall of the seat body 310 for guiding the linear motion of the lead screw nut 31, and the lead screw nut 31 is slidably connected to the linear guide 313.
  • Limiting blocks 312 are provided at both ends of the linear guide 313 for limiting the motion position of the guide nut 31.
  • End seats 34 and 37 are also installed on the bottom wall of the seat body 310 to support the two ends of the ball screw 32 respectively.
  • the instrument assembly 100 is connected to the slider 320, and the slider 320 drives the instrument assembly 100 to reciprocate linearly.
  • the linear reciprocating motion of the instrument assembly 100 can be along the depth direction of the surgical site, so that the surgical operating tool can enter or exit the surgical site.
  • the slider 320 is arranged at the top of the seat body 310 and is connected to the lead screw nut inside the seat body 310; the slider 320 is provided (or connected) with a mobile platform 330, and the instrument assembly 100 is installed on the mobile platform 330 and/or the slider 320, and the slider 320 drives the mobile platform 330, thereby driving the instrument assembly 100 to reciprocate linearly on the top of the seat body.
  • the front end of the actuator 300 is equipped with a front bracket 4, which is used to support the front end components of the instrument tool 5, such as supporting the front end of the guide needle sleeve 55 or the connecting rod 50.
  • the front end of the connecting rod 50 is installed on the chuck 51, and the connecting rod 50 is connected to the channel (or axial hole) in the direction of the central axis of the chuck, and a guide needle (Kirschner wire) 54 can be inserted.
  • the front end of the guide needle 54 is inserted into the guide needle sleeve 55, and the guide needle sleeve 55 is supported and positioned by the front bracket 4.
  • the top cover of the front bracket 4 is opened, and the chuck 51 is loosened to replace the guide needle for secondary needle placement.
  • the instrument tool 5 is a needle placement tool
  • the guide needle is installed in the chuck 51;
  • the instrument tool is a bone drill
  • the drill bit is installed in the chuck 51, and the installation of the guide needle or drill bit in the chuck 51 can be realized by adopting the structure of the prior art.
  • the instrument tool 5 is a ring saw, the front end (or head) of the connecting rod 50 is provided with saw teeth, and the chuck 51 is not required, and the front end is supported and positioned by the front bracket 4.
  • the surgical instrument 1000 of the present application the instrument tool 5 is moved from the side opening 101 into the central axis 103 installed in the open gear 10, and the locking member 6 locks the connecting rod 50.
  • the surgical instrument 1000 of the first embodiment of the present application includes an instrument assembly 100 and an actuator 300, which can be applied to a surgical robot, and the actuator 300 is installed on a robotic arm 2000.
  • the actuator 300 provides power to realize the reciprocating motion of the instrument tool along the surgical depth direction
  • the driving device 2 provides power to realize the rotational motion of the instrument tool.
  • the locking member 6 can be loosened to move the instrument tool out of the central axis 103 of the open gear 10 from the channel 65 of the side opening of the gear assembly 1.
  • the surgical robot of the present application has the surgical instrument 1000 in the above embodiment installed on its mechanical arm 2000.
  • the actuator 300 of the surgical instrument is installed on the joint of the mechanical arm.
  • the robot can control the action of the surgical instrument 1000 through sensors.
  • the surgical robot includes a control system, which can be designed according to the prior art, and the control system controls the driving unit of the actuator 300 and controls the operation of the driving device 2 of the surgical instrument 1000.
  • the actuator 300 is a base or a bottom plate, and the actuator 300 is not provided with a driving unit, and is only used to support and install the instrument assembly 100 .
  • the instrument assembly 100 of the present application is applied to a manual instrument 1000.
  • the manual instrument 1000 includes a manual host 20, and a drive device 2 is installed inside the host 20.
  • the existing host is used to replace the external power supply electric drive method of the previous embodiment, and manual operation is achieved.
  • the manual instrument 1000 of this embodiment does not need to be configured with an actuator 300.
  • the output shaft 26 of the drive device 2 is connected to the central axis 115 of the input gear 11 of the gear assembly 1 through an adapter 22 to drive the input gear 11 to rotate.
  • the input gear 11 and the output gear 12 cooperate with the open gear 10 to realize the continuous rotation of the open gear 10, thereby driving the instrument tool 5 installed in the hollow shaft 103 of the open gear 10 to rotate.
  • the main machine 20 is an existing structure, and the instrument assembly 100 of the present application is used to transform the existing hand tool.
  • a quick-release limit sleeve 27 and a sliding sleeve 28 are provided at the head of the main machine 20 and at the front end of the output shaft 26.
  • the sliding sleeve 28 is sleeved on the quick-release limit sleeve 27 and the outside of the limit sleeve 27.
  • a compression spring 25, a ball 24 and a snap ring 23 are provided between the limit sleeve 27 and the sliding sleeve 28.
  • the snap ring 23 is fixed on the quick-release limit sleeve 27 to limit the forward sliding distance of the sliding sleeve 28.
  • the compression spring 25 is sleeved on the quick-release limit sleeve 27, one end of which is fixed on the quick-release limit sleeve 27, and the other end is pressed against the sliding sleeve 28.
  • the ball 24 moves in the hole on the quick-release limit sleeve 27.
  • the adapter 22 is in the shape of a hollow sleeve, and a coupling 222 is provided inside.
  • the front end of the coupling 222 is connected to the central axis 115 of the input gear 11 of the gear assembly, and the rear end is connected to the output shaft of the main machine (driving device) 2.
  • the driving device 2 in the main machine drives the input gear 11 to rotate, so as to drive the instrument tool 5 to rotate.
  • the central axis 115 of the input gear 11 is inserted into the front end of the adapter 22.
  • the rear end of the adapter 22 is inserted into the front end of the main machine (driving device) 2.
  • the outer wall of the adapter 22 is provided with a rotation-stopping boss 220 and a matching groove 221.
  • the adapter 22 is used to quickly connect the instrument assembly 100 to the main machine (driving device) 2.
  • the adapter 22 can be an existing structure.
  • the quick-release assembly process is as follows: slide the sliding sleeve 28 backward, insert the adapter 22 into the host 20, connect the coupling 222 of the adapter to the output shaft 26 of the host 20, and connect the anti-rotation boss 220 on the adapter 22 to the corresponding notch on the quick-release limit sleeve 27 of the host 20. Then slide the sliding sleeve 28 forward, and the ball 24 will be pressed into the hole of the quick-release limit sleeve along the inclined surface of the sliding sleeve 28. Finally, a part of the ball 24 will enter the matching groove 221 of the adapter 22. At this point, the connection between the host 20 and the adapter 22 is completed.
  • the host 20 contains a drive device 2 (usually a motor), a battery, and a control circuit board for providing power.
  • the drive device 2 and the battery are electrically connected to the control circuit board.
  • a switch is provided on the host 20, and the switch is electrically connected to the control circuit board for controlling the operation of the motor.
  • the motor rotates after pressing the switch, and the motor output shaft 26 drives the input shaft 115 of the gear assembly 1 to rotate, and through the meshing between the input gear 11, the output gear 12 and the open gear 10, the instrument tool 5 installed in the central axis hole of the open gear 10 is driven to rotate to perform surgical operations.
  • the instrument assembly 100, surgical instrument 1000 and surgical robot of the above-mentioned embodiments have the following advantages:
  • the drill bit or guide pin can be kept in place, and the tail of the Kirschner wire can be moved out from the side along with the chuck and the connecting rod as a whole. Therefore, when disassembling and replacing surgical operating tools, the moving distance of the instruments and tools is small, and the required operating space is small;
  • the instrument tool 5 can be used for Kirschner wires of different lengths: the connecting rod 50, the chuck 51 and the central axis 103 of the open gear 10 are hollow-shaped and can accommodate Kirschner wires of different lengths, so as to meet the requirements of different surgical procedures for Kirschner wires of different specifications;
  • the automatic needle placement platform is smaller and has a simpler structure:
  • the structural design of the gear assembly 1 allows the instrument to be taken out and loaded as a whole, and there are no electronic components, so it is no longer limited by electronic components such as sensors and sealing structures such as sterilization;
  • the surgical instrument using the open gear 10 is very novel in the field of medical devices. On the one hand, it can be used with an automatic needle placement module, and on the other hand, it can also be compatible with existing manual needle placement tools, which is conducive to adapting to different styles of operating habits and can also provide cost-effectiveness of the product.

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  • Life Sciences & Earth Sciences (AREA)
  • Surgery (AREA)
  • Orthopedic Medicine & Surgery (AREA)
  • Engineering & Computer Science (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Biomedical Technology (AREA)
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  • Neurology (AREA)
  • Robotics (AREA)
  • Surgical Instruments (AREA)

Abstract

An instrument assembly (100), a surgical instrument (1000) and a surgical robot. The instrument assembly (100) comprises a housing (13) and a gear assembly (1) mounted inside the housing (13), wherein the gear assembly (1) comprises a notched gear (10); a central shaft (103) of the notched gear (10) is a hollow shaft, inside of which a central shaft hole is formed and extends through the length of the shaft; the notched gear (10) is provided with a side opening (101), which is arranged inwards along an outer edge of the notched gear (10) and is in communication with the central shaft hole of the notched gear (10); an instrument tool (5) can be mounted inside the hollow shaft in a locked or unlocked manner; the instrument tool (5) is mounted in the hollow shaft of the notched gear (10) or removed from the notched gear (10) in a manner of entering or exiting from the side opening (101); and an input gear (11) is in transmission fit with the notched gear (10), such that rotation of the input gear (11) drives the notched gear (10) and the instrument tool (5) mounted inside the central shaft (103) thereof to rotate. The instrument assembly (100) is connected to a main unit (20) to form the surgical instrument (1000), and the surgical instrument (1000) is mounted on a mechanical arm (2000) to form the surgical robot.

Description

器械组件、手术器械和手术机器人Instrument components, surgical instruments and surgical robots 技术领域Technical Field

本申请涉及医疗器械,尤其是一种器械组件、手术器械和手术机器人。The present application relates to a medical instrument, in particular to an instrument assembly, a surgical instrument and a surgical robot.

背景技术Background Art

在骨科手术机器人中,特别是脊柱手术机器人,经常涉及椎弓根螺钉置入的内固定手术。其一般流程是先用机械臂定位到手术部位,然后由医生徒手使用手钻进行置钉操作,或者由机械臂末端的电动工具进行自动置钉操作。现有技术中无论是医生手工置钉或者机器人置钉,手术工具例如骨钻的拆装一般是沿长度方向或(进给方向)整体进入或退出手术器械内。现有技术的手术器械一般均由电机直接驱动器械工具转动,例如中国专利公开第CN105848606A号专利文献,手术电钻包括电钻头和驱动电钻头运行的电钻电机,即,电机直接与电钻头连接。手术电钻整体沿轴线进退地拆装,钻头移动较长距离,这就要求在手术器械末端的操作运动空间要尽可能大,才能支持整体进出的操作,这些缺陷影响手术器械的小型化,且对手术室空间要求也较大,同时还可能会造成手术操作工具与机械臂干涉碰撞。In orthopedic surgical robots, especially spinal surgical robots, internal fixation surgery involving pedicle screw placement is often involved. The general process is to first use a robotic arm to locate the surgical site, and then the doctor uses a hand drill to perform the nail placement operation, or the electric tool at the end of the robotic arm performs the automatic nail placement operation. In the prior art, whether the doctor manually places the nail or the robot places the nail, the disassembly and assembly of surgical tools such as bone drills are generally along the length direction or (feed direction) to enter or exit the surgical instrument as a whole. The surgical instruments of the prior art are generally driven by a motor to directly drive the instrument tool to rotate. For example, in the patent document No. CN105848606A of the Chinese Patent Publication, the surgical electric drill includes an electric drill head and an electric drill motor that drives the electric drill head to operate, that is, the motor is directly connected to the electric drill head. The surgical electric drill is disassembled and assembled along the axis in advance and retreat, and the drill head moves a long distance. This requires that the operating movement space at the end of the surgical instrument should be as large as possible to support the overall entry and exit operation. These defects affect the miniaturization of surgical instruments, and the space requirements for the operating room are also large. At the same time, it may also cause interference and collision between the surgical operating tools and the robotic arm.

另外,在椎弓根置针等骨科手术中,根据不同术式需要,所用的克氏针长度、直径都不一样,目前还没有任何一款置钉的手术器械可以兼容不同规格的克氏针等器械工具。In addition, in orthopedic surgeries such as pedicle screw placement, the length and diameter of the Kirschner wires used are different depending on the requirements of the different surgical procedures. Currently, there is no surgical instrument for screw placement that is compatible with Kirschner wires and other instruments and tools of different specifications.

技术问题Technical issues

本申请主要目的在于提供一种器械组件和手术器械,旨在解决现有技术的手术器械拆装或更换手术操作工具操作不便、需要较大操作空间等问题。The main purpose of the present application is to provide an instrument assembly and a surgical instrument, aiming to solve the problems of the prior art in that the disassembly and assembly or replacement of surgical operating tools of surgical instruments is inconvenient and requires a large operating space.

技术解决方案Technical Solutions

为实现上述目的,本申请提供一种器械组件,包括壳体以及壳体内部安装的齿轮组件,所述齿轮组件包括开口齿轮;所述开口齿轮的中心轴为中空轴,内部形成贯通轴长的中心轴孔;所述开口齿轮设有侧面开口,侧面开口沿齿轮外边沿向内开设且与开口齿轮的中心轴孔连通;所述器械工具可锁紧或解锁地安装于所述中空轴内;自侧面开口进出的方式将所述器械工具安装于开口齿轮的中空轴内或者将器械工具移出开口齿轮;所述输入齿轮和开口齿轮之间传动配合,由输入齿轮的转动带动开口齿轮及其中心轴内安装的器械工具转动。To achieve the above-mentioned purpose, the present application provides an instrument assembly, including a shell and a gear assembly installed inside the shell, the gear assembly including an open gear; the central axis of the open gear is a hollow shaft, and a central axis hole that passes through the length of the shaft is formed inside; the open gear is provided with a side opening, and the side opening is opened inward along the outer edge of the gear and is connected to the central axis hole of the open gear; the instrument tool can be installed in the hollow shaft in a locked or unlocked manner; the instrument tool is installed in the hollow shaft of the open gear or the instrument tool is moved out of the open gear by entering and exiting from the side opening; the input gear and the open gear are matched with each other in transmission, and the rotation of the input gear drives the open gear and the instrument tool installed in its central axis to rotate.

在一些实施例中,所述壳体设置有侧面开口,与开口齿轮的侧面开口相适配;开口齿轮的侧面开口位于壳体的侧面开口内;开口齿轮的中心轴可转动地安装于壳体的侧面开口内。In some embodiments, the shell is provided with a side opening, which is matched with the side opening of the open gear; the side opening of the open gear is located in the side opening of the shell; and the central axis of the open gear is rotatably installed in the side opening of the shell.

在一些实施例中,所述开口齿轮通过若干万向轴承可转动地安装于壳体内;所述若干万向轴承设置于壳体的内侧面与开口齿轮的正面和/或背面之间,以限定开口齿轮的轴向和径向自由度;所述开口齿轮上设置有V形槽,V型槽内布设有所述若干万向轴承;万向轴承的一端为钢珠;万向轴承的钢珠与V型槽的壁面之间滚动接触,万向轴承的另一端与壳体内侧面形成的对应孔配合;所述V形槽为沿开口齿轮的径向圆弧设置的环形槽。In some embodiments, the open gear is rotatably mounted in the housing through a plurality of universal bearings; the plurality of universal bearings are arranged between the inner side surface of the housing and the front and/or back surface of the open gear to limit the axial and radial degrees of freedom of the open gear; a V-shaped groove is provided on the open gear, and the plurality of universal bearings are arranged in the V-shaped groove; one end of the universal bearing is a steel ball; the steel ball of the universal bearing is in rolling contact with the wall surface of the V-shaped groove, and the other end of the universal bearing cooperates with the corresponding hole formed on the inner side surface of the housing; the V-shaped groove is an annular groove arranged along the radial arc of the open gear.

在一些实施例中,所述器械组件还包括法兰,所述法兰与开口齿轮紧固连接、同步转动;所述法兰具有中心轴孔,且设有侧面开口;法兰的侧面开口自外边沿向内开设至与法兰的中心轴孔连通;法兰与开口齿轮:中心轴孔对齐连通、侧面开口对齐连通,从而形成侧面开口的通道;所述器械工具自所述侧面开口的通道移入或移出开口齿轮和法兰的中心轴孔内。In some embodiments, the instrument assembly also includes a flange, which is tightly connected to the open gear and rotates synchronously; the flange has a central axis hole and is provided with a side opening; the side opening of the flange is opened inward from the outer edge to connect with the central axis hole of the flange; the flange and the open gear: the central axis hole is aligned and connected, and the side opening is aligned and connected, thereby forming a side opening channel; the instrument tool moves into or out of the central axis hole of the open gear and the flange from the side opening channel.

在一些实施例中,所述法兰的中心轴孔套在开口齿轮的中心轴上;所述法兰的中心轴孔与开口齿轮的中心轴形成卡槽和凸缘之间卡紧配合;所述法兰与开口齿轮的中心轴通过紧固件紧固连接;所述法兰位于所述壳体外。In some embodiments, the central axis hole of the flange is sleeved on the central axis of the open gear; the central axis hole of the flange and the central axis of the open gear form a clamping fit between a slot and a flange; the flange and the central axis of the open gear are fastened together by fasteners; and the flange is located outside the shell.

在一些实施例中,所述壳体包括前壳和后壳,前壳和后壳扣合内部形成所述空腔;所述前壳和后壳之间通过紧固件连接,所述齿轮组可转动地安装于前壳与后壳之间;所述开口齿轮与前壳和/或后壳内侧面之间设置有若干万向轴承滚动配合,从而将开口齿轮可转动且限位地安装于前壳和后壳之间;所述齿轮组件选择性地包括输出齿轮;壳体的内壁设置与输入齿轮、输出齿轮、开口齿轮相适配的安装槽,壳体设有若干安装孔,以安装各齿轮的中心轴或轴承;所述输入齿轮与输出齿轮之间啮合传动;所述输出齿轮与开口齿轮之间啮合传动。In some embodiments, the shell includes a front shell and a rear shell, which are buckled together to form the cavity; the front shell and the rear shell are connected by fasteners, and the gear set is rotatably installed between the front shell and the rear shell; a number of universal bearings are provided between the open gear and the inner side of the front shell and/or the rear shell for rolling fit, so that the open gear can be rotatably and limitedly installed between the front shell and the rear shell; the gear assembly selectively includes an output gear; the inner wall of the shell is provided with an installation groove compatible with the input gear, the output gear, and the open gear, and the shell is provided with a number of installation holes to install the central axis or bearing of each gear; the input gear and the output gear are meshingly transmitted; the output gear and the open gear are meshingly transmitted.

在一些实施例中,所述器械组件还包括锁紧件;器械工具沿轴线安装于所述开口齿轮的中心轴孔内,且由所述锁紧件可解锁地将器械工具与开口齿轮之间锁紧连接,以同步转动;所述器械组件还包括驱动装置,所述驱动装置与输入齿轮连接以驱动所述输入齿轮转动,从而实现驱动开口齿轮的中心轴内安装的器械工具转动。In some embodiments, the instrument assembly also includes a locking piece; the instrument tool is installed in the central axis hole of the open gear along the axis, and the locking piece can unlock the instrument tool and the open gear to lock the connection so as to rotate synchronously; the instrument assembly also includes a driving device, which is connected to the input gear to drive the input gear to rotate, thereby realizing the rotation of the instrument tool installed in the central axis of the open gear.

在一些实施例中,所述锁紧件包括拨片和限位板;拨片包括侧面开口以及侧面开口两侧的爪部;所述限位板包括侧面开口,限位板上设置有滑道;所述限位板与所述法兰紧固连接,拨片的侧面开口、限位板的侧面开口与开口齿轮及法兰的中心轴孔对齐连通,供器械工具插入并安装其内;限位板、法兰以及开口齿轮的各侧面开口连通;所述拨片可沿所述滑道转动地装配于所述限位板上;所述拨片设置为:转动拨片使爪部转入限位板、法兰以及开口齿轮的各侧面开口连通形成的通道中,用于锁紧限位所述器械工具;通过转离拨片的爪部使以拨片、限位板、开口齿轮及法兰的各侧面开口对齐连通而进行解锁。In some embodiments, the locking member includes a paddle and a limit plate; the paddle includes a side opening and claws on both sides of the side opening; the limit plate includes a side opening, and a slideway is arranged on the limit plate; the limit plate is fastened to the flange, and the side opening of the paddle and the side opening of the limit plate are aligned and connected with the central axis hole of the open gear and the flange for the instrument tool to be inserted and installed therein; the side openings of the limit plate, the flange and the open gear are connected; the paddle can be rotatably assembled on the limit plate along the slideway; the paddle is configured as follows: the paddle is rotated to rotate the claw into a channel formed by the limit plate, the flange and the side openings of the open gear, so as to lock and limit the instrument tool; the claw is rotated away from the paddle to align and connect the side openings of the paddle, the limit plate, the open gear and the flange for unlocking.

在一些实施例中,所述拨片及限位板与器械工具之间通过可拔出的紧固件进一步固定连接。In some embodiments, the paddle and the limiting plate are further fixedly connected to the instrument tool via a removable fastener.

在一些实施例中,所述锁紧件为按钮锁紧器;所述法兰内固定安装锁紧器套;器械工具上对应设置有安装孔,所述按钮锁紧器穿过所述器械工具的安装孔插入法兰上的锁紧器套内;通过按压按钮锁紧器实现将所述器械工具与所述法兰锁紧或松开。In some embodiments, the locking member is a button locker; a locking sleeve is fixedly installed in the flange; a mounting hole is correspondingly provided on the instrument tool, and the button locker is inserted into the locking sleeve on the flange through the mounting hole of the instrument tool; the instrument tool and the flange can be locked or loosened by pressing the button locker.

在一些实施例中,所述器械工具包括连接杆,所述连接杆的后端形成定位座;所述连接杆内沿轴线方向形成贯通的中心通道;所述定位座上设置有安装孔;所述连接杆的前端形成或安装有手术操作工具;所述连接杆轴向地插入所述开口齿轮和法兰的中心轴孔内可解锁地固定连接;所述锁紧件对应设置有安装孔,由紧固件插入定位座及锁紧件的安装孔内以将所述连接杆与锁紧件固定连接,通过松开紧固件以解锁所述固定连接;或者,所述法兰上固定安装有锁紧器套,由锁紧器穿过定位座的安装孔且插入锁紧器套内从而将所述连接杆与法兰锁紧连接。In some embodiments, the instrument tool includes a connecting rod, the rear end of which forms a positioning seat; a central channel is formed in the connecting rod along the axial direction; a mounting hole is provided on the positioning seat; a surgical operation tool is formed or installed on the front end of the connecting rod; the connecting rod is axially inserted into the central axis hole of the open gear and the flange to be unlockably fixedly connected; the locking member is correspondingly provided with a mounting hole, and a fastener is inserted into the mounting hole of the positioning seat and the locking member to fix the connecting rod and the locking member, and the fixed connection is unlocked by loosening the fastener; or, a locking sleeve is fixedly installed on the flange, and the locking member passes through the mounting hole of the positioning seat and is inserted into the locking sleeve to lock the connecting rod and the flange.

在一些实施例中,所述连接杆的前端连接有夹头,夹头内沿轴线方向形成贯通的中心通道;连接杆与夹头的中心通道连通,用于插入导针;所述夹头用于夹持手术操作工具。In some embodiments, the front end of the connecting rod is connected to a chuck, and a through central channel is formed in the chuck along the axial direction; the connecting rod is connected to the central channel of the chuck for inserting a guide needle; the chuck is used to clamp surgical operating tools.

在一些实施例中,所述驱动装置为电机,电机的输出轴与输入齿轮的中心轴连接,以驱动输入齿轮转动;所述输入齿轮的中心轴穿过壳体的安装孔与壳体外的驱动装置连接。In some embodiments, the driving device is a motor, and the output shaft of the motor is connected to the central axis of the input gear to drive the input gear to rotate; the central axis of the input gear passes through the mounting hole of the shell and is connected to the driving device outside the shell.

本申请还提供一种手术器械,所述手术器械包括主机,还包括如上任一实施例所述的器械组件,所述主机内安装有控制电路板以及与控制电路板电连接的电池和所述驱动装置;电池用于提供电源;所述驱动装置与所述输入齿轮连接以驱动所述输入齿轮转动;主机上设置有开关,通过手动操作开关来启动所述驱动装置。The present application also provides a surgical instrument, which includes a main body and an instrument assembly as described in any of the above embodiments, wherein a control circuit board, a battery electrically connected to the control circuit board, and the driving device are installed in the main body; the battery is used to provide power; the driving device is connected to the input gear to drive the input gear to rotate; a switch is provided on the main body, and the driving device is started by manually operating the switch.

在一些实施例中,所述主机与所述输入齿轮的中心轴之间通过转接头连接;所述转接头为中空套筒形状,内部设置有联轴器,联轴器前端与所述输入齿轮的中心轴连接,后端与主机内驱动装置的输出轴连接;齿轮组件的壳体与转接头前端之间相对固定地连接。In some embodiments, the main engine is connected to the central axis of the input gear via an adapter; the adapter is in the shape of a hollow sleeve with a coupling disposed inside, the front end of the coupling is connected to the central axis of the input gear, and the rear end is connected to the output shaft of the driving device in the main engine; the housing of the gear assembly and the front end of the adapter are relatively fixedly connected.

在一些实施例中,主机前端设置有限位套和滑动套;滑动套可相对滑动地套设于限位套外部;限位套和滑动套之间设置有卡环,卡环固定在限位套上,用来限制滑动套向前的滑动距离;限位套和滑动套之间设置有压缩弹簧,压缩弹簧套在限位套上,压缩弹簧的一端固定在限位套上,另一端抵紧在滑动套上;限位套和滑动套之间设置有球,球可滚动地嵌入限位套上的孔内。In some embodiments, a limit sleeve and a sliding sleeve are provided at the front end of the main unit; the sliding sleeve can be relatively slidably sleeved on the outside of the limit sleeve; a clamping ring is provided between the limit sleeve and the sliding sleeve, and the clamping ring is fixed on the limit sleeve to limit the forward sliding distance of the sliding sleeve; a compression spring is provided between the limit sleeve and the sliding sleeve, and the compression spring is sleeved on the limit sleeve, one end of the compression spring is fixed on the limit sleeve, and the other end is pressed against the sliding sleeve; a ball is provided between the limit sleeve and the sliding sleeve, and the ball can be rolled and embedded in the hole on the limit sleeve.

在一些实施例中,转接头的外壁设置有止转凸台和配合沟槽;转接头的止转凸台与主机的限位套上的对应缺口连接,所述球压入限位套的孔内,且球的一部分进入转接头的配合沟槽,从而将主机与转接头连接;滑动套配置为:将滑动套向后滑动,将转接头插入主机中时,转接头的联轴器与主机内驱动装置的输出轴连接,转接头上的止转凸台与主机的限位套上的对应缺口连接;通过将滑动套向前滑动,使球沿着滑动套的斜面被压入限位套的孔内,球的一部分进入转接头的配合沟槽,以将主机与转接头连接。In some embodiments, the outer wall of the adapter is provided with a stop boss and a mating groove; the stop boss of the adapter is connected to the corresponding notch on the limit sleeve of the host, the ball is pressed into the hole of the limit sleeve, and a part of the ball enters the mating groove of the adapter, thereby connecting the host with the adapter; the sliding sleeve is configured as follows: when the sliding sleeve is slid backward and the adapter is inserted into the host, the coupling of the adapter is connected to the output shaft of the drive device in the host, and the stop boss on the adapter is connected to the corresponding notch on the limit sleeve of the host; by sliding the sliding sleeve forward, the ball is pressed into the hole of the limit sleeve along the inclined surface of the sliding sleeve, and a part of the ball enters the mating groove of the adapter, so as to connect the host with the adapter.

本申请还提供一种手术器械,所述手术器械包括致动器,还包括如上任一项实施例所述的器械组件;所述致动器驱动所述器械组件在空间维度运动以调节器械工具中连接的手术操作工具的空间位置或姿态。The present application also provides a surgical instrument, which includes an actuator and an instrument assembly as described in any of the above embodiments; the actuator drives the instrument assembly to move in a spatial dimension to adjust the spatial position or posture of a surgical operating tool connected to the instrument tool.

在一些实施例中,所述致动器包括座体以及座体内安装的驱动单元和座体顶部的滑块;所述器械组件通过移动平台与滑块连接;由所述驱动单元驱动所述滑块在致动器顶部运动,由滑块带动所述器械组件整体运动。In some embodiments, the actuator includes a base body, a driving unit installed in the base body, and a slider on the top of the base body; the instrument assembly is connected to the slider through a moving platform; the driving unit drives the slider to move on the top of the actuator, and the slider drives the entire instrument assembly to move.

在一些实施例中,所述驱动单元为电机或者为传动盘,其中传动盘由外部动力驱动或由手术机器人控制和驱动;所述座体内还设置有直线导轨,由驱动单元驱动滑块沿直线导轨往复运动,从而带动所述器械组件及器械工具整体直线往复运动;所述驱动单元为直线电机,滑块与直线电机的动子连接;或者,所述驱动单元包括电机以及由电机驱动的滚珠丝杠,所述滑块与丝杠螺母连接。In some embodiments, the driving unit is a motor or a transmission disk, wherein the transmission disk is driven by an external power or controlled and driven by a surgical robot; a linear guide rail is also provided in the base body, and the driving unit drives the slider to reciprocate along the linear guide rail, thereby driving the instrument assembly and the instrument tool as a whole to reciprocate linearly; the driving unit is a linear motor, and the slider is connected to the mover of the linear motor; or, the driving unit includes a motor and a ball screw driven by the motor, and the slider is connected to the screw nut.

本申请还提供一种手术机器人,所述手术机器人包括如上任一实施例所述的手术器械;所述手术器械安装于手术机器人的机械臂上。The present application also provides a surgical robot, which includes a surgical instrument as described in any of the above embodiments; the surgical instrument is installed on a robotic arm of the surgical robot.

有益效果Beneficial Effects

本申请的有益效果是:The beneficial effects of this application are:

本申请的器械组件,通过设置开口齿轮,其具有侧面开口且与中心轴孔连通,从而可实现以侧面进出的方式而非整体前后进退的方式进行安装或拆卸更换器械工具,所需手术器械末端的操作空间较小。The instrument assembly of the present application is provided with an open gear, which has a side opening and is connected to the central axis hole, so that the instrument tool can be installed or removed and replaced by a side entry and exit method rather than an overall forward and backward advance and retreat method, and the operating space required at the end of the surgical instrument is smaller.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本申请器械组件的爆炸图。FIG. 1 is an exploded view of the device assembly of the present application.

图2是本申请第一实施例的锁紧件的立体图。FIG. 2 is a three-dimensional view of the locking member according to the first embodiment of the present application.

图3是本申请第一实施例的锁紧件与法兰配合的爆炸图。FIG. 3 is an exploded view of the locking member and the flange in the first embodiment of the present application.

图4是本申请第一实施例的器械组件的爆炸图。FIG. 4 is an exploded view of the instrument assembly according to the first embodiment of the present application.

图5是本申请第一实施例的器械组件状态图,其中(a)图解锁状态图,(b)图为锁紧状态图。FIG. 5 is a diagram showing the states of the instrument assembly according to the first embodiment of the present application, wherein FIG. (a) is a diagram showing an unlocked state, and FIG. (b) is a diagram showing a locked state.

图6是本申请示例的器械工具的立体图,其中(a)所示为钻头,(b)所示为环锯。FIG. 6 is a perspective view of an instrument tool according to an example of the present application, wherein (a) shows a drill bit and (b) shows a ring saw.

图7是本申请第一实施例的器械组件的剖视图。FIG. 7 is a cross-sectional view of the instrument assembly according to the first embodiment of the present application.

图8是本申请第二实施例的器械组件的爆炸图。FIG. 8 is an exploded view of an instrument assembly according to a second embodiment of the present application.

图9-10是本申请第二实施例的器械组件不同视角的立体图。9-10 are stereoscopic views of the instrument assembly of the second embodiment of the present application from different perspectives.

图11是本申请第二实施例的器械组件的剖视图。FIG. 11 is a cross-sectional view of an instrument assembly according to a second embodiment of the present application.

图12是本申请器械组件的立体图。FIG. 12 is a perspective view of the instrument assembly of the present application.

图13是本申请手术器械第一实施例的立体图。FIG. 13 is a stereoscopic view of the first embodiment of the surgical instrument of the present application.

图14是图13的爆炸图。FIG. 14 is an exploded view of FIG. 13 .

图15是致动器的内部结构示意图。FIG. 15 is a schematic diagram of the internal structure of the actuator.

图16是本申请机器人的机械臂的立体图。FIG. 16 is a three-dimensional view of the mechanical arm of the robot of the present application.

图17是本申请手术器械第二实施例的爆炸图。FIG. 17 is an exploded view of the second embodiment of the surgical instrument of the present application.

图18是本申请手术器械第二实施例的主机的立体图。FIG. 18 is a three-dimensional view of the main unit of the second embodiment of the surgical instrument of the present application.

图19是图18中沿A-A线的剖视图。FIG19 is a cross-sectional view along line A-A in FIG18.

图20是本申请手术器械第二实施例的转接器的平面图。FIG. 20 is a plan view of the adapter of the second embodiment of the surgical instrument of the present application.

图21是本申请手术器械第二实施例的转接器的剖视图。FIG. 21 is a cross-sectional view of the adapter of the second embodiment of the surgical instrument of the present application.

本发明的实施方式Embodiments of the present invention

下面将参照附图更详细地描述本申请的示例性实施方式。虽然附图中显示了本申请的示例性实施方式,然而应当理解,可以以各种形式实现本申请而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了能够更透彻地理解本申请,并且能够将本申请的范围完整的传达给本领域的技术人员。The exemplary embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present application and to fully convey the scope of the present application to those skilled in the art.

应理解的是,文中使用的术语仅出于描述特定示例实施方式的目的,而无意于进行限制。除非上下文另外明确地指出,否则如文中使用的单数形式“一”、“一个”以及“所述”也可以表示包括复数形式。术语“包括”、“包含”、“含有”以及“具有”是包含性的,并且因此指明所陈述的特征、步骤、操作、元件和/或部件的存在,但并不排除存在或者添加一个或多个其它特征、步骤、操作、元件、部件、和/或它们的组合。文中描述的方法步骤、过程、以及操作不解释为必须要求它们以所描述或说明的特定顺序执行,除非明确指出执行顺序。还应当理解,可以使用另外或者替代的步骤。It should be understood that the terms used herein are only for the purpose of describing specific example embodiments and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "one", "an" and "said" as used herein may also be meant to include plural forms. The terms "include", "comprise", "contain", and "have" are inclusive, and therefore specify the existence of stated features, steps, operations, elements and/or parts, but do not exclude the existence or addition of one or more other features, steps, operations, elements, parts, and/or combinations thereof. The method steps, processes, and operations described herein are not interpreted as necessarily requiring them to be performed in the specific order described or illustrated, unless the execution order is clearly indicated. It should also be understood that additional or alternative steps may be used.

尽管可以在文中使用术语第一、第二等来描述多个元件、部件、区域、层和/或部段,但是,这些元件、部件、区域、层和/或部段不应被这些术语所限制。这些术语可以仅用来将一个元件、部件、区域、层或部段与另一区域、层或部段区分开。除非上下文明确地指出,否则诸如“第一”、“第二”之类的术语以及其它数字术语在文中使用时并不暗示顺序或者次序。因此,以下讨论的元件、部件、区域、层或部段在不脱离示例实施方式的教导的情况下可以被称作第二元件、部件、区域、层或部段。Although the terms first, second, etc. can be used in the text to describe multiple elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms can only be used to distinguish an element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates, terms such as "first", "second" and other numerical terms do not imply order or sequence when used in the text. Therefore, the elements, components, regions, layers or sections discussed below can be referred to as second elements, components, regions, layers or sections without departing from the teachings of the example embodiments.

为了便于描述,可以在文中使用空间相对关系术语来描述如图中示出的一个元件或者特征相对于另一元件或者特征的关系,这些相对关系术语例如为“内部”、“外部”、“内侧”、“外侧”、“下面”、“下方”、“上面”、“上方”、“前端”、“后侧”等。这种空间相对关系术语意于包括除图中描绘的方位之外的在使用或者操作中装置的不同方位。例如,如果在图中的装置翻转,那么描述为“在其它元件或者特征下面”或者“在其它元件或者特征下方”的元件将随后定向为“在其它元件或者特征上面”或者“在其它元件或者特征上方”。因此,示例术语“在……下方”可以包括在上和在下的方位。装置可以另外定向(旋转90度或者在其它方向)并且文中使用的空间相对关系描述符相应地进行解释。For ease of description, spatial relative terms may be used herein to describe the relationship of one element or feature relative to another element or feature as shown in the figure, such as "inside", "outside", "inner side", "outer side", "below", "below", "above", "above", "front end", "rear side", etc. Such spatial relative terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the figure. For example, if the device in the figure is turned over, the element described as "below other elements or features" or "below other elements or features" will then be oriented as "above other elements or features" or "above other elements or features". Therefore, the example term "below..." can include both upper and lower orientations. The device can be oriented otherwise (rotated 90 degrees or in other directions) and the spatial relative descriptors used in the text are interpreted accordingly.

参照图1-17,本申请提供一种器械组件100和手术器械1000,用于安装和驱动手术操作工具进行手术操作。手术操作工具包括但不限于克氏针、导管、椎弓根螺钉、骨钻、扩孔钻等,还可用于安装其他旋转工作的手术操作工具。1-17, the present application provides an instrument assembly 100 and a surgical instrument 1000 for installing and driving surgical tools for surgical operations. The surgical tools include but are not limited to Kirschner wires, catheters, pedicle screws, bone drills, reamer drills, etc., and can also be used to install other rotating surgical tools.

其中,器械组件100包括齿轮组件1、驱动装置2。器械工具5安装于齿轮组件1中。齿轮组件1包括壳体13,壳体13内部限定空腔以及空腔内安装的输入齿轮11、选择性包括输出齿轮12,还包括一个开口齿轮10,齿轮之间啮合传动。具体地,输入齿轮11与输出齿轮12啮合传动,输出齿轮12与开口齿轮10啮合传动,从而由输入齿轮的转动带动开口齿轮10转动。输出齿轮12可设置一个或多个,以使开口齿轮10在预定转速稳定转动。不设置输出齿轮12时,开口齿轮10与输入齿轮11之间啮合传动。输出齿轮12的数量,可根据手术操作工具所需的转速来配置。Among them, the instrument assembly 100 includes a gear assembly 1 and a driving device 2. The instrument tool 5 is installed in the gear assembly 1. The gear assembly 1 includes a housing 13, the housing 13 defines a cavity inside and an input gear 11 installed in the cavity, optionally including an output gear 12, and also including an open gear 10, and the gears are meshed and transmitted. Specifically, the input gear 11 is meshed and transmitted with the output gear 12, and the output gear 12 is meshed and transmitted with the open gear 10, so that the rotation of the input gear drives the open gear 10 to rotate. One or more output gears 12 can be set so that the open gear 10 rotates stably at a predetermined speed. When the output gear 12 is not set, the open gear 10 is meshed and transmitted with the input gear 11. The number of output gears 12 can be configured according to the required rotation speed of the surgical operating tool.

壳体13的内壁可设置与输入齿轮11、输出齿轮12、开口齿轮10相适配的安装槽,壳体设有若干通孔或安装孔,以安装各齿轮的中心轴或轴承。输入齿轮11的中心轴115转动地安装于壳体13内,且中心轴穿过壳体上的通孔与驱动装置2连接。输出齿轮12通过其中心轴或轴承可转动地安装于壳体13。The inner wall of the housing 13 may be provided with mounting grooves adapted to the input gear 11, the output gear 12, and the open gear 10, and the housing is provided with a plurality of through holes or mounting holes to mount the central shaft or bearings of each gear. The central shaft 115 of the input gear 11 is rotatably mounted in the housing 13, and the central shaft passes through the through hole on the housing to be connected to the driving device 2. The output gear 12 is rotatably mounted in the housing 13 through its central shaft or bearing.

壳体13包括前壳130和后壳131装配在一起,内部形成空腔。示例的,通过紧固件例如螺钉7或插销等将壳体13(前壳及后壳)以及驱动装置的安装支架21之间固定连接,螺钉7可以采用不脱出螺钉。壳体13即前壳130和后壳131上设置有侧面开口132,自外侧边沿向内开设预定宽度,与开口齿轮10的侧面开口101相适配,开口齿轮10的侧面开口101与壳体的侧面开口132一致。开口齿轮10的侧面开口101位于壳体13的侧面开口132内部,开口齿轮10的中心轴103可转动地安装于壳体13的侧面开口132内。器械工具5可从开口齿轮10的侧面开口101(或壳体的侧面开口132)移出或移入其中心轴孔(或轴线方向的中心通道)内。The housing 13 includes a front housing 130 and a rear housing 131 assembled together, and a cavity is formed inside. For example, the housing 13 (front housing and rear housing) and the mounting bracket 21 of the driving device are fixedly connected by fasteners such as screws 7 or latches, and the screws 7 can be screws that do not fall out. The housing 13, i.e., the front housing 130 and the rear housing 131, are provided with a side opening 132, which is opened from the outer edge to the inside with a predetermined width, and is adapted to the side opening 101 of the open gear 10, and the side opening 101 of the open gear 10 is consistent with the side opening 132 of the housing. The side opening 101 of the open gear 10 is located inside the side opening 132 of the housing 13, and the central axis 103 of the open gear 10 is rotatably installed in the side opening 132 of the housing 13. The instrument tool 5 can be moved out of the side opening 101 of the open gear 10 (or the side opening 132 of the housing) or moved into its central axis hole (or the central channel in the axial direction).

开口齿轮10的侧面形成有侧面开口101,侧面开口101沿齿轮外边沿向内开孔且连通至开口齿轮10的中心轴孔。侧面开口101具有宽度。器械工具5自侧面开口101侧向进出的方式安装于齿轮10的中心轴孔内或者从中心轴内拆卸,无需沿中心轴的长度方向整体进退的方式安装或拆除器械工具,以减小移动距离。开口齿轮10的中心轴103设置为空心轴,沿轴向方向形成中心通道或中心轴孔,用于安装器械工具5。侧面开口101自齿轮外边沿连通至其中心通道(或中心轴孔)内。拆装器械工具5是自侧面开口101移入或移出空心轴103内。The side of the open gear 10 is formed with a side opening 101, which is opened inward along the outer edge of the gear and connected to the central axis hole of the open gear 10. The side opening 101 has a width. The instrument tool 5 is installed in the central axis hole of the gear 10 or removed from the central axis in a way of moving in and out from the side opening 101, and there is no need to install or remove the instrument tool in a way of moving forward and backward as a whole along the length direction of the central axis to reduce the moving distance. The central axis 103 of the open gear 10 is set as a hollow shaft, and a central channel or central axis hole is formed in the axial direction for installing the instrument tool 5. The side opening 101 is connected from the outer edge of the gear to its central channel (or central axis hole). The instrument tool 5 is disassembled by moving into or out of the hollow shaft 103 from the side opening 101.

本实施例中通过设置万向轴承14对开口齿轮10进行限位安装。万向轴承14的一端为钢珠,开口齿轮10上设置有环形的V型槽102;多个万向轴承14沿环形的V型槽分布,其钢珠置于V型槽102内,万向轴承14一端的钢珠与V型槽102的壁面之间滚动接触,另一端安装于前壳130、后壳131上对应的孔内,以此来限定开口齿轮10的轴向和径向自由度,从而将开口齿轮10可转动地安装于壳体13内。可以在开口齿轮10的正面和/或背面,且沿开口齿轮的径向圆弧方向设置V型槽102,V型槽102中沿圆弧布置万向轴承14。In this embodiment, the open gear 10 is limitedly installed by setting a universal bearing 14. One end of the universal bearing 14 is a steel ball, and an annular V-shaped groove 102 is provided on the open gear 10; multiple universal bearings 14 are distributed along the annular V-shaped groove, and the steel balls are placed in the V-shaped groove 102. The steel balls at one end of the universal bearing 14 are in rolling contact with the wall surface of the V-shaped groove 102, and the other end is installed in the corresponding holes on the front shell 130 and the rear shell 131, so as to limit the axial and radial freedom of the open gear 10, so that the open gear 10 can be rotatably installed in the housing 13. The V-shaped groove 102 can be set on the front and/or back of the open gear 10 and along the radial arc direction of the open gear, and the universal bearing 14 is arranged along the arc in the V-shaped groove 102.

器械组件100还包括法兰60,法兰60与开口齿轮10固定连接,具体是安装于开口齿轮10的空心轴103后端,紧固连接从而同步转动。示例的,法兰60与开口齿轮10的中心轴后端通过卡槽配合,且二者中心轴孔的孔壁对应设置有安装孔,插入紧固件如螺钉9法法兰60固定连接于开口齿轮10上。法兰60位于壳体13(后壳131)外。法兰60设置有侧面开口601,侧面开口601自法兰60的外边沿连通至其中心轴孔。开口齿轮10和法兰60的配合:中心轴孔对齐连通、侧面开口101、601对齐连通,从而形成侧面开口的通道65。器械工具5自侧面开口的通道65移入移出开口齿轮10和法兰60的中心轴孔内安装或拆卸。The instrument assembly 100 also includes a flange 60, which is fixedly connected to the open gear 10, specifically installed at the rear end of the hollow shaft 103 of the open gear 10, and is fastened to rotate synchronously. For example, the flange 60 and the rear end of the central axis of the open gear 10 are matched through a slot, and the hole walls of the central axis holes of the two are correspondingly provided with mounting holes, and fasteners such as screws 9 are inserted to fix the flange 60 to the open gear 10. The flange 60 is located outside the housing 13 (rear housing 131). The flange 60 is provided with a side opening 601, and the side opening 601 is connected from the outer edge of the flange 60 to its central axis hole. The cooperation between the open gear 10 and the flange 60: the central axis hole is aligned and connected, and the side openings 101 and 601 are aligned and connected, thereby forming a channel 65 of the side opening. The instrument tool 5 moves in and out of the central axis hole of the open gear 10 and the flange 60 from the channel 65 of the side opening to install or remove.

参照图2-11,本申请的器械组件100还包括锁紧件6。器械工具5沿轴线安装于开口齿轮10的中心轴孔103内,且由锁紧件6可解锁地将器械工具与开口齿轮之间锁紧连接,以同步转动。器械组件100还包括驱动装置2。驱动装置2与输入齿轮11连接以驱动输入齿轮11转动,从而实现驱动开口齿轮10的中心轴103内安装的器械工具5转动。示例的,驱动装置2为电机,电机的输出轴21与输入齿轮11的中心轴115连接,以驱动输入齿轮11转动。2-11, the instrument assembly 100 of the present application also includes a locking member 6. The instrument tool 5 is installed in the central axis hole 103 of the open gear 10 along the axis, and the locking member 6 can unlock the locking connection between the instrument tool and the open gear to rotate synchronously. The instrument assembly 100 also includes a driving device 2. The driving device 2 is connected to the input gear 11 to drive the input gear 11 to rotate, thereby driving the instrument tool 5 installed in the central axis 103 of the open gear 10 to rotate. For example, the driving device 2 is a motor, and the output shaft 21 of the motor is connected to the central axis 115 of the input gear 11 to drive the input gear 11 to rotate.

参照图2-7,本申请的器械组件100的第一实施例,器械组件100包括齿轮组件1,齿轮组件包括侧面开口的通道65,器械工具5可自侧面开口的通道65侧向进出的方式安装于开口齿轮和法兰的中心轴孔内,或者拆卸器械工具5。器械组件100还包括锁紧件6。本实施例中,锁紧件6包括拨片61和限位板62。2-7, the first embodiment of the instrument assembly 100 of the present application includes a gear assembly 1, the gear assembly includes a channel 65 with a side opening, and the instrument tool 5 can be installed in the central axis hole of the open gear and the flange in a side-entry and exit manner from the channel 65 with a side opening, or the instrument tool 5 can be removed. The instrument assembly 100 also includes a locking member 6. In this embodiment, the locking member 6 includes a paddle 61 and a stop plate 62.

拨片61和限位板62各形成侧面开口,与开口齿轮10和法兰60的中心轴孔以及侧面开口101、601相对应连通形成的侧面开口的通道65,器械工具5自侧面开口的通道65移入开口齿轮10、法兰60的中心轴孔内,由拨片61锁紧或解锁。The paddle 61 and the limit plate 62 each form a side opening, which is connected to the central axis hole of the open gear 10 and the flange 60 and the side openings 101 and 601 to form a side opening channel 65. The instrument tool 5 moves from the side opening channel 65 into the central axis hole of the open gear 10 and the flange 60 and is locked or unlocked by the paddle 61.

拨片61配置为沿限位板62转动配合,也可相对开口齿轮10的中心轴103或器械工具的连接杆50转动,转动至预定位置进行锁紧或解锁器械工具5(连接杆50)。锁紧件6通过限位板62与法兰60相对固定连接;示例的,在限位板62和法兰60上对应设置有安装孔,通过紧固件如螺钉9插入安装孔内固定连接。拨片61自外边沿向其内形成侧面开口611,限位板62自外边沿向内形成侧面开口621。拨片61的侧面开口611设为置U形开口,U形开口的两侧形成(弧形)爪部613,拨片61的边沿可形成突出的拨片部610,便于操作拨片。拨片61上还设置孔614,用于安装万向轴承63,若干万向轴承63对应放置于拨片61上的若干孔614内,万向轴承63一端为钢珠,通过钢珠与限位板62上对应设置的孔的孔壁滚动配合,以此来限定拨片61的轴向和径向自由度。孔614可以是通孔,也可以是未贯通的孔。限位板62上设置有预定弧长的滑道620、622,滑道620和622形成台阶,拨片61可沿滑道620、622转动。具体地,拨片61的爪部613位于滑道620内限位地滑动配合,弧形边沿相互配合;突出的拨片部610位于滑道622内且向外突出且滑动配合,以便于拨动拨片。拨片61沿滑道620、622转动至相应位置,转动位置设置为:当拨片61的侧面开口611与开口齿轮10的侧面开口101(位于壳体13的侧面开口132内)、法兰60的侧面开口601、限位板62的侧面开口621对齐形成贯通的侧面开口的通道65,器械工具的连接杆50在开口齿轮的中心轴内为解锁状态,可自通道65(图5的(a))侧向移出;拨动拨片61转动至其爪部613位于侧面开口的通道65(图5的(b))中时,器械工具的连接杆50由拨片61的爪部613抵挡且限位而锁定于通道65内;例如,拨片自解锁位置转动预定角度例如60°时,器械工具5被锁定,无法取出,阻止器械工具移出。The paddle 61 is configured to rotate along the limit plate 62, and can also rotate relative to the central axis 103 of the open gear 10 or the connecting rod 50 of the instrument tool, and rotate to a predetermined position to lock or unlock the instrument tool 5 (connecting rod 50). The locking member 6 is relatively fixedly connected to the flange 60 through the limit plate 62; for example, mounting holes are correspondingly provided on the limit plate 62 and the flange 60, and fasteners such as screws 9 are inserted into the mounting holes for fixed connection. The paddle 61 forms a side opening 611 from the outer edge to the inside, and the limit plate 62 forms a side opening 621 from the outer edge to the inside. The side opening 611 of the paddle 61 is set as a U-shaped opening, and the two sides of the U-shaped opening form (arc-shaped) claws 613, and the edge of the paddle 61 can form a protruding paddle portion 610 to facilitate the operation of the paddle. A hole 614 is also provided on the paddle 61 for mounting a universal bearing 63. A plurality of universal bearings 63 are correspondingly placed in the plurality of holes 614 on the paddle 61. One end of the universal bearing 63 is a steel ball. The steel ball rolls with the hole wall of the corresponding hole provided on the limiting plate 62 to limit the axial and radial degrees of freedom of the paddle 61. The hole 614 can be a through hole or a non-through hole. The limiting plate 62 is provided with slideways 620 and 622 of a predetermined arc length. The slideways 620 and 622 form a step, and the paddle 61 can rotate along the slideways 620 and 622. Specifically, the claw portion 613 of the paddle 61 is located in the slideway 620 and is limitedly slidably matched, and the arc edges cooperate with each other; the protruding paddle portion 610 is located in the slideway 622 and protrudes outward and is slidably matched, so as to facilitate the paddle to be moved. The paddle 61 rotates to a corresponding position along the slideways 620 and 622, and the rotation position is set as follows: when the side opening 611 of the paddle 61 is aligned with the side opening 101 of the open gear 10 (located in the side opening 132 of the shell 13), the side opening 601 of the flange 60, and the side opening 621 of the limiting plate 62 to form a through side opening channel 65, the connecting rod 50 of the instrument tool is in an unlocked state within the central axis of the open gear and can be moved laterally out of the channel 65 (Figure 5 (a)); when the paddle 61 is rotated until its claw 613 is located in the side opening channel 65 (Figure 5 (b)), the connecting rod 50 of the instrument tool is blocked and limited by the claw 613 of the paddle 61 and locked in the channel 65; for example, when the paddle is rotated from the unlocked position by a predetermined angle, such as 60°, the instrument tool 5 is locked and cannot be removed, thereby preventing the instrument tool from being moved out.

器械工具5锁紧在齿轮组件1中时,可采用紧固件将器械工具5进一步固定安装。示例的,使用拔销52插入手术工具的连接杆50上设置的安装孔,穿过限位板62上设置的安装孔623,插入拨片61的安装孔612内进一步固定连接。拔销52上可套设压缩弹簧53,将拔销52弹性抵紧在拨片的安装孔612内锁紧。When the instrument tool 5 is locked in the gear assembly 1, a fastener can be used to further fix and install the instrument tool 5. For example, a pull pin 52 is inserted into the mounting hole provided on the connecting rod 50 of the surgical tool, passes through the mounting hole 623 provided on the limit plate 62, and is inserted into the mounting hole 612 of the paddle 61 for further fixed connection. A compression spring 53 can be sleeved on the pull pin 52 to elastically press the pull pin 52 against the mounting hole 612 of the paddle to lock it.

参照图6-7,示例的,本申请的器械工具5包括连接杆50,连接杆50内沿中心轴线或杆长形成贯通的中心轴孔或中心通道,后端可设置外径增大的定位座56。参照图6中(a),连接杆50的前端可根据需要连接夹头51,由夹头51可拆卸地夹紧安装前端组件即手术操作工具;或者,在连接杆50的前端形成前端组件即手术操作工具,如图6中(b),在连接杆50前端形成环形锯齿。夹头51可用于夹紧安装手术操作工具如导针54或钻头等。中空连接杆50安装于开口齿轮10的中心通道内,由紧固件将限位板62与连接杆的定位座56锁定。连接杆50上设置有卡槽,限位板62的侧向开口内侧边沿卡紧地安装在连接件50的卡槽内。定位座56上设置有通孔(安装孔)560,与限位板62上的通孔(安装孔)623及拨片61的安装孔612对齐,将紧固件如拔销52插入安装孔560、623、612内,从而将定位座56与限位板62和拨片61固定连接,拔出拔销52可松开定位座56。Referring to Figs. 6-7, for example, the instrument tool 5 of the present application includes a connecting rod 50, wherein a central axis hole or a central channel is formed along the central axis or the length of the rod, and a positioning seat 56 with an increased outer diameter can be provided at the rear end. Referring to Fig. 6 (a), the front end of the connecting rod 50 can be connected to a chuck 51 as required, and the chuck 51 can detachably clamp and install the front end assembly, i.e., the surgical operation tool; or, the front end assembly, i.e., the surgical operation tool, is formed at the front end of the connecting rod 50, as shown in Fig. 6 (b), where an annular sawtooth is formed at the front end of the connecting rod 50. The chuck 51 can be used to clamp and install surgical operation tools such as a guide pin 54 or a drill bit. The hollow connecting rod 50 is installed in the central channel of the open gear 10, and the limiting plate 62 is locked with the positioning seat 56 of the connecting rod by a fastener. A slot is provided on the connecting rod 50, and the inner edge of the lateral opening of the limiting plate 62 is clamped and installed in the slot of the connector 50. The positioning seat 56 is provided with a through hole (mounting hole) 560, which is aligned with the through hole (mounting hole) 623 on the limiting plate 62 and the mounting hole 612 of the paddle 61. A fastener such as a pull pin 52 is inserted into the mounting holes 560, 623, and 612, thereby fixing the positioning seat 56 to the limiting plate 62 and the paddle 61. The positioning seat 56 can be loosened by pulling out the pull pin 52.

器械工具5安装于器械组件100中时,开口齿轮10的中心轴孔及侧面开口101(位于壳体13的侧面开口132内)、法兰60的中心轴孔及侧面开口601、限位板62的侧面开口621对齐形成侧面开口的通道65,器械工具的连接杆50侧向地移入通道65内,夹头51前端伸出壳体13外;定位座56位于限位板62后方。拨动拨片61,使其爪部613转入所述通道65内锁紧器械工具即连接杆50,通过拔销52将定位座56与锁紧件6进一步固定连接。拔出拔销52,拨动拨片61,使其爪部613离开所述通道65内,拨片的侧面开口612与通道65对齐连通从而解锁器械工具连接杆50,拔出拔销52,便可侧向地整体移出器械工具5。配置拔销52以及拔销52上的套设的压缩弹簧53,以便进一步将连接杆50与锁紧件6或与法兰60或与开口齿轮10之间固定连接。When the instrument tool 5 is installed in the instrument assembly 100, the central axis hole and the side opening 101 (located in the side opening 132 of the housing 13) of the open gear 10, the central axis hole and the side opening 601 of the flange 60, and the side opening 621 of the limit plate 62 are aligned to form a side opening channel 65, and the connecting rod 50 of the instrument tool is moved laterally into the channel 65, and the front end of the chuck 51 extends out of the housing 13; the positioning seat 56 is located behind the limit plate 62. The paddle 61 is moved to rotate its claw 613 into the channel 65 to lock the instrument tool, i.e., the connecting rod 50, and the positioning seat 56 is further fixedly connected to the locking member 6 by the pull pin 52. The pull pin 52 is pulled out, and the paddle 61 is moved to rotate its claw 613 to leave the channel 65, and the side opening 612 of the paddle is aligned and connected with the channel 65, thereby unlocking the connecting rod 50 of the instrument tool, and the pull pin 52 is pulled out, so that the instrument tool 5 can be moved out laterally as a whole. A pull pin 52 and a compression spring 53 sleeved on the pull pin 52 are configured to further fix the connection between the connecting rod 50 and the locking member 6 or the flange 60 or the open gear 10 .

器械工具5自侧面开口101移入开口齿轮10的中心轴孔内锁定后,由开口齿轮10带动同步转动。器械工具5可从中心轴孔内自侧面开口101移出拆除。器械工具5的连接杆50可锁紧或解锁地安装于中心轴103内。连接杆50为中空杆,中心轴线方向形成贯通杆长的轴孔或中心通道,可用于插入导针。After the instrument tool 5 is moved from the side opening 101 into the central shaft hole of the open gear 10 and locked, it is driven by the open gear 10 to rotate synchronously. The instrument tool 5 can be removed from the central shaft hole through the side opening 101. The connecting rod 50 of the instrument tool 5 can be installed in the central shaft 103 in a locked or unlocked manner. The connecting rod 50 is a hollow rod, and an axial hole or a central channel that passes through the length of the rod is formed in the direction of the central axis, which can be used to insert a guide needle.

参照图8-11,本申请的器械组件100的第二实施例,器械组件100包括齿轮组件1,齿轮组件1的开口齿轮10与法兰60的中心通道以及侧面开口对齐,形成侧面开口的通道65,器械工具5(连接杆50)可自侧面开口的通道65移入或移出开口齿轮10的中心轴内,以实现侧面拆装更换手术工具。器械组件100还包括锁紧件6。与第一实施例相比较而言,本实施例不同之处主要在于锁紧件6采用锁紧器64取代上述限位板62和拨片61。锁紧器64可采用现有技术的快速锁紧器,例如采用按钮锁紧器,锁紧器64的锁紧器套640紧固安装于法兰60上设置的安装孔602内,锁紧器套640内侧形成有斜面。按钮锁紧器64包括按钮641、中空本体642、楔块643、楔块上套设的压缩弹簧和球644。楔块643上形成有凹槽,可容纳球644。锁紧时,将锁紧器64插入连接杆50的定位座56上的安装孔560以及法兰60内的锁紧器套640中,下压按钮锁紧器的按钮641,位于锁紧器本体内的球644缩进楔块的凹槽内,将按钮锁紧器插入快速锁紧器套后,松开按钮641,此时楔块回弹使球弹出,并紧紧压在锁紧器套640内部的斜面上锁紧,从而使连接杆50(或定位座56)与法兰60固定连接,且将连接杆50(器械工具5)锁紧在开口齿轮10和法兰60的中心轴孔内。当再次压下按钮,球644缩进楔块的凹槽内解除压紧状态,可以将按钮锁紧器64从锁紧器套640内拔出,从而使连接杆50(或定位座56)与法兰60松开,器械工具5(包括连接杆50及其前端组件)可整体自开口齿轮10和法兰60的中心轴孔内通过侧面开口的通道65移出,实现侧面拆装器械工具5。Referring to FIGS. 8-11 , the second embodiment of the instrument assembly 100 of the present application includes a gear assembly 1, wherein the open gear 10 of the gear assembly 1 is aligned with the central channel and the side opening of the flange 60 to form a side opening channel 65, and the instrument tool 5 (connecting rod 50) can be moved into or out of the central axis of the open gear 10 from the side opening channel 65 to achieve the side disassembly and replacement of the surgical tool. The instrument assembly 100 also includes a locking member 6. Compared with the first embodiment, the main difference of this embodiment is that the locking member 6 uses a locking device 64 to replace the above-mentioned limit plate 62 and the paddle 61. The locking device 64 can use a quick locking device of the prior art, such as a button locking device, and the locking device sleeve 640 of the locking device 64 is fastened and installed in the mounting hole 602 set on the flange 60, and the inner side of the locking device sleeve 640 is formed with an inclined surface. The button locker 64 includes a button 641, a hollow body 642, a wedge block 643, a compression spring sleeved on the wedge block, and a ball 644. A groove is formed on the wedge block 643 to accommodate the ball 644. When locking, the locker 64 is inserted into the mounting hole 560 on the positioning seat 56 of the connecting rod 50 and the locker sleeve 640 in the flange 60, and the button 641 of the button locker is pressed down, and the ball 644 in the locker body is retracted into the groove of the wedge block. After the button locker is inserted into the quick locker sleeve, the button 641 is released, and the wedge block rebounds to make the ball pop out and press tightly on the inclined surface inside the locker sleeve 640 to lock, so that the connecting rod 50 (or the positioning seat 56) is fixedly connected to the flange 60, and the connecting rod 50 (the instrument tool 5) is locked in the central axis hole of the open gear 10 and the flange 60. When the button is pressed again, the ball 644 retracts into the groove of the wedge block to release the clamping state, and the button locker 64 can be pulled out from the locker sleeve 640, so that the connecting rod 50 (or the positioning seat 56) and the flange 60 are loosened, and the instrument tool 5 (including the connecting rod 50 and its front end component) can be moved out as a whole from the central axis hole of the open gear 10 and the flange 60 through the side opening channel 65, thereby realizing the side disassembly and assembly of the instrument tool 5.

本实施例中的齿轮组件1与第一实施例相同,齿轮组件1的输入齿轮11、(选择性包括)输出齿轮12和开口齿轮10可转动地安装于壳体13内部的空腔内,壳体内壁可设置与输入齿轮11、输出齿轮12、开口齿轮10相适配的安装槽,齿轮之间啮合传动。输入齿轮11的中心轴115转动地安装于壳体13内,且中心轴穿过壳体上的通孔与后方的驱动装置2的输出轴连接。开口齿轮10的中心轴103可转动地安装于壳体13的侧面开口132内。通过设置多个万向轴承14对开口齿轮10进行轴向和径向限位。万向轴承14的一端的钢珠与开口齿轮10上设置有环形的V型槽102的壁面之间滚动接触,以此来限定开口齿轮10的轴向和径向自由度。壳体13即前壳130和后壳131上相应地设置有侧面开口132,开口齿轮10的侧面开口101位于壳体的侧面开口132内且对齐。开口齿轮10的中心轴103设置为侧面开口的空心轴,与齿轮侧面开口101连通。器械工具5或连接杆50自侧面开口101移入或移出空心轴103内。器械工具5的连接杆50插入开口齿轮10以及法兰60的中心轴孔内,由锁紧器64将连接杆50的定位座56与法兰60锁紧,由开口齿轮10带动器械工具5同步转动。连接杆50为空心杆,沿中心轴线方向形成贯通的中心通道,连接杆50的后端形成定位座56。连接杆50的中心通道与前端的夹头51的中心轴孔连通,可用于插入导针。The gear assembly 1 in this embodiment is the same as the first embodiment. The input gear 11, (optionally including) the output gear 12 and the open gear 10 of the gear assembly 1 are rotatably mounted in the cavity inside the housing 13. The inner wall of the housing can be provided with mounting grooves adapted to the input gear 11, the output gear 12 and the open gear 10, and the gears are meshed and driven. The central axis 115 of the input gear 11 is rotatably mounted in the housing 13, and the central axis passes through the through hole on the housing and is connected to the output shaft of the rear driving device 2. The central axis 103 of the open gear 10 is rotatably mounted in the side opening 132 of the housing 13. The open gear 10 is axially and radially limited by providing a plurality of universal bearings 14. The steel ball at one end of the universal bearing 14 rolls in contact with the wall surface of the open gear 10 provided with an annular V-shaped groove 102, thereby limiting the axial and radial freedom of the open gear 10. The housing 13, i.e., the front housing 130 and the rear housing 131, are provided with side openings 132 accordingly, and the side opening 101 of the open gear 10 is located in and aligned with the side opening 132 of the housing. The central axis 103 of the open gear 10 is set as a hollow shaft with a side opening, which is connected to the side opening 101 of the gear. The instrument tool 5 or the connecting rod 50 moves into or out of the hollow shaft 103 from the side opening 101. The connecting rod 50 of the instrument tool 5 is inserted into the central axis hole of the open gear 10 and the flange 60, and the positioning seat 56 of the connecting rod 50 is locked with the flange 60 by the locking device 64, and the instrument tool 5 is driven by the open gear 10 to rotate synchronously. The connecting rod 50 is a hollow rod, and a central channel is formed along the central axis direction, and a positioning seat 56 is formed at the rear end of the connecting rod 50. The central channel of the connecting rod 50 is connected to the central axis hole of the chuck 51 at the front end, and can be used to insert a guide needle.

参照图12,本申请的器械组件100还包括驱动装置2。其驱动装置2用于驱动器械工具5转动。在一些实施例中,驱动装置2可以是外置,也可以是内置方式例如内置于主机中。器械组件100应用于自动操作方式的手术器械或应用于智能手术系统时,驱动装置2可通过线缆与外部电源例如交流电源连接,或者与机器人的控制系统电连接,通过控制系统控制驱动装置。Referring to FIG. 12 , the instrument assembly 100 of the present application further includes a driving device 2. The driving device 2 is used to drive the instrument tool 5 to rotate. In some embodiments, the driving device 2 may be external or internal, such as internally installed in a host. When the instrument assembly 100 is applied to an automatically operated surgical instrument or to an intelligent surgical system, the driving device 2 may be connected to an external power source such as an AC power source via a cable, or may be electrically connected to a control system of a robot, and the driving device may be controlled by the control system.

驱动装置2内置式配置时,可由电池供电。示例的,驱动装置2内置于主机内,主机内还设置有电池和控制电路板,由电池给驱动装置2供电,这种方式一般用于手动操作方式的手术器械。所述驱动装置2包括输出轴21,输出轴21与齿轮组件1的输入齿轮11的中心轴115连接,以驱动输入齿轮11转动。驱动装置2通常采用电机,电机的输出轴21与齿轮组件的输入齿轮11的中心轴115连接,以驱动输入齿轮11转动。When the drive device 2 is configured in a built-in manner, it can be powered by a battery. For example, the drive device 2 is built into a host, and a battery and a control circuit board are also provided in the host, and the battery powers the drive device 2. This method is generally used for surgical instruments in a manually operated manner. The drive device 2 includes an output shaft 21, and the output shaft 21 is connected to the central shaft 115 of the input gear 11 of the gear assembly 1 to drive the input gear 11 to rotate. The drive device 2 usually uses a motor, and the output shaft 21 of the motor is connected to the central shaft 115 of the input gear 11 of the gear assembly to drive the input gear 11 to rotate.

参照图13-15,本申请的手术器械1000的一种实施例,包括器械组件100以及致动器300。致动器300包括座体310以及座体内的驱动单元。致动器300用于驱动器械组件100在空间维度的运动,即调节器械工具5的手术操作工具在一个空间维度位置或姿态。致动器300还可用于支撑和安装器械组件100且可用于将手术器械1000安装于机械臂。Referring to Figures 13-15, an embodiment of the surgical instrument 1000 of the present application includes an instrument assembly 100 and an actuator 300. The actuator 300 includes a seat 310 and a driving unit in the seat. The actuator 300 is used to drive the movement of the instrument assembly 100 in a spatial dimension, that is, to adjust the surgical operation tool of the instrument tool 5 in a spatial dimension position or posture. The actuator 300 can also be used to support and install the instrument assembly 100 and can be used to install the surgical instrument 1000 on a robotic arm.

器械组件100的驱动装置2包括支架21,支架21与齿轮组件1的壳体13之间连接,例如通过紧固件例如不脱出螺钉7将前壳130、后壳131以及支架21之间固定连接。驱动装置2的输出轴与齿轮组件1的输入齿轮11的输入轴115之间耦合连接,或者,输入齿轮11安装于驱动装置2的输出轴上,从而由驱动装置2驱动输入齿轮11转动。输入齿轮11与输出齿轮12啮合、输出齿轮12与开口齿轮10之间相互啮合,由输入齿轮11通过输出齿轮12带动开口齿轮10转动。输出齿轮12可根据需要设置一个或多个,也可不设置输出齿轮,由输入齿轮12与开口齿轮10啮合传动。输入齿轮11、输出齿轮12与开口齿轮10配合,实现开口齿轮10的连续转动。示例的,在输入齿轮11和开口齿轮10之间上下位置对称地安装两个输出齿轮12来实现由输入齿轮11带动开口齿轮10的连续转动,从而带动开口齿轮10的中心轴内安装的器械工具5转动。The driving device 2 of the instrument assembly 100 includes a bracket 21, and the bracket 21 is connected to the housing 13 of the gear assembly 1, for example, the front housing 130, the rear housing 131 and the bracket 21 are fixedly connected by fasteners such as screws 7 that do not come out. The output shaft of the driving device 2 is coupled to the input shaft 115 of the input gear 11 of the gear assembly 1, or the input gear 11 is installed on the output shaft of the driving device 2, so that the input gear 11 is driven to rotate by the driving device 2. The input gear 11 is meshed with the output gear 12, and the output gear 12 is meshed with the open gear 10, and the input gear 11 drives the open gear 10 to rotate through the output gear 12. The output gear 12 can be provided with one or more as needed, or no output gear can be provided, and the input gear 12 is meshed with the open gear 10 for transmission. The input gear 11, the output gear 12 and the open gear 10 cooperate to achieve continuous rotation of the open gear 10. For example, two output gears 12 are symmetrically installed between the input gear 11 and the open gear 10 in the upper and lower positions to realize the continuous rotation of the open gear 10 driven by the input gear 11, thereby driving the instrument tool 5 installed in the central axis of the open gear 10 to rotate.

驱动装置2一般采用电机,由支架21与齿轮组件的壳体13连接,同时,电机输出轴与齿轮组件的输入齿轮连接。The driving device 2 generally adopts a motor, which is connected to the housing 13 of the gear assembly via a bracket 21, and at the same time, the output shaft of the motor is connected to the input gear of the gear assembly.

示例的,致动器300提供使器械组件100直线运动的动力,使器械组件100整体直线往复运动;例如,直线往复运动为深度方向,从而使手术操作工具进给运动。致动器300提供直线运动的动力,可以通过滚珠丝杠组件或直线电机等方式。For example, the actuator 300 provides power for the linear motion of the instrument assembly 100, so that the instrument assembly 100 as a whole performs linear reciprocating motion; for example, the linear reciprocating motion is in the depth direction, so that the surgical operation tool feeds. The actuator 300 provides power for linear motion, which can be provided by a ball screw assembly or a linear motor.

致动器300的座体310内部安装有驱动单元3,驱动单元3为电机或者为其他电驱动形式,也可以是传动盘;传动盘由设置于机器人或者外部的动力装置驱动。示例的,驱动单元3为电机,安装于座体310内部。座体310内部设置有传动装置30,传动装置连接滑块320,由驱动单元3通过传动装置30带动滑块320往复运动。示例的,传动装置30为滚珠丝杠组件,包括滚珠丝杠32和丝杠螺母31,丝杠螺母31套设于滚珠丝杠32上。滚珠丝杠32通过轴承36以及联轴器35与驱动单元3的输出轴耦合连接,同步转动,由驱动单元3驱动滚珠丝杠32转动,从而使丝杠螺母31沿滚珠丝杠32直线往复运动。座体310的底壁上安装有直线导轨313,用于导向丝杠螺母31的直线运动,丝杠螺母31与直线导轨313滑动连接。直线导轨313的两端设置有限位块312,用于限位导向螺母31的运动位置。座体310的底壁上还安装有端座34、37,分别支撑滚珠丝杠32的两端。A drive unit 3 is installed inside the seat body 310 of the actuator 300. The drive unit 3 is a motor or other electric drive form, or a transmission disc; the transmission disc is driven by a power device arranged in the robot or outside. For example, the drive unit 3 is a motor, which is installed inside the seat body 310. A transmission device 30 is arranged inside the seat body 310, and the transmission device is connected to the slider 320. The slider 320 is driven to reciprocate by the drive unit 3 through the transmission device 30. For example, the transmission device 30 is a ball screw assembly, including a ball screw 32 and a screw nut 31, and the screw nut 31 is sleeved on the ball screw 32. The ball screw 32 is coupled and connected to the output shaft of the drive unit 3 through a bearing 36 and a coupling 35, and rotates synchronously. The ball screw 32 is driven to rotate by the drive unit 3, so that the screw nut 31 reciprocates along the ball screw 32 in a straight line. A linear guide 313 is installed on the bottom wall of the seat body 310 for guiding the linear motion of the lead screw nut 31, and the lead screw nut 31 is slidably connected to the linear guide 313. Limiting blocks 312 are provided at both ends of the linear guide 313 for limiting the motion position of the guide nut 31. End seats 34 and 37 are also installed on the bottom wall of the seat body 310 to support the two ends of the ball screw 32 respectively.

器械组件100与滑块320连接,由滑块320带动器械组件100直线往复运动。所述器械组件100直线往复运动可以是沿手术部位的深度方向,实现手术操作工具进入或退出手术部位。滑块320设置于座体310的顶部且与座体310内部的丝杠螺母连接;滑块320设置(或者连接)有移动平台330连接,器械组件100安装于移动平台330和/或滑块320,由滑块320带动移动平台330从而带动器械组件100在座体顶部直线往复移动。The instrument assembly 100 is connected to the slider 320, and the slider 320 drives the instrument assembly 100 to reciprocate linearly. The linear reciprocating motion of the instrument assembly 100 can be along the depth direction of the surgical site, so that the surgical operating tool can enter or exit the surgical site. The slider 320 is arranged at the top of the seat body 310 and is connected to the lead screw nut inside the seat body 310; the slider 320 is provided (or connected) with a mobile platform 330, and the instrument assembly 100 is installed on the mobile platform 330 and/or the slider 320, and the slider 320 drives the mobile platform 330, thereby driving the instrument assembly 100 to reciprocate linearly on the top of the seat body.

致动器300的前端安装有前端支架4,用于支撑器械工具5的前端组件,例如支撑导针套管55或连接杆50的前端。示例的,连接杆50前端安装于夹头51,连接杆50与夹头中心轴线方向的通道(或轴孔)连通,可插入导针(克氏针)54,导针54前端套入导针套55内,导针套55由前端支架4支撑定位。拆除导针套时将前端支架4的顶盖打开,松开夹头51即可更换导针,进行二次置针。器械工具5为置针工具时,夹头51内安装导针;器械工具为骨钻时,夹头51内安装钻头,夹头51安装导针或钻头可采用现有技术的结构来实现。当器械工具5为环锯时,连接杆50的前端(或头部)设置锯齿,无需使用夹头51,前端由前端支架4支撑定位。The front end of the actuator 300 is equipped with a front bracket 4, which is used to support the front end components of the instrument tool 5, such as supporting the front end of the guide needle sleeve 55 or the connecting rod 50. For example, the front end of the connecting rod 50 is installed on the chuck 51, and the connecting rod 50 is connected to the channel (or axial hole) in the direction of the central axis of the chuck, and a guide needle (Kirschner wire) 54 can be inserted. The front end of the guide needle 54 is inserted into the guide needle sleeve 55, and the guide needle sleeve 55 is supported and positioned by the front bracket 4. When removing the guide needle sleeve, the top cover of the front bracket 4 is opened, and the chuck 51 is loosened to replace the guide needle for secondary needle placement. When the instrument tool 5 is a needle placement tool, the guide needle is installed in the chuck 51; when the instrument tool is a bone drill, the drill bit is installed in the chuck 51, and the installation of the guide needle or drill bit in the chuck 51 can be realized by adopting the structure of the prior art. When the instrument tool 5 is a ring saw, the front end (or head) of the connecting rod 50 is provided with saw teeth, and the chuck 51 is not required, and the front end is supported and positioned by the front bracket 4.

本申请的手术器械1000中,器械工具5自侧面开口101移入安装于开口齿轮10的中心轴103内,由锁紧件6将锁紧连接杆50。可参照图1-15所示,本申请的第一实施例的手术器械1000包括器械组件100以及致动器300,可应用于手术机器人,致动器300安装于机械臂2000上。本实施例中,由致动器300提供动力实现器械工具沿手术深度方向的往复运动,由驱动装置2提供动力实现器械工具的旋转运动。需要拆除或更换手术操作工具时,可松开锁紧件6,将器械工具从齿轮组件1的侧面开口的通道65移出开口齿轮10的中心轴103。In the surgical instrument 1000 of the present application, the instrument tool 5 is moved from the side opening 101 into the central axis 103 installed in the open gear 10, and the locking member 6 locks the connecting rod 50. Referring to Figures 1-15, the surgical instrument 1000 of the first embodiment of the present application includes an instrument assembly 100 and an actuator 300, which can be applied to a surgical robot, and the actuator 300 is installed on a robotic arm 2000. In this embodiment, the actuator 300 provides power to realize the reciprocating motion of the instrument tool along the surgical depth direction, and the driving device 2 provides power to realize the rotational motion of the instrument tool. When it is necessary to remove or replace the surgical operating tool, the locking member 6 can be loosened to move the instrument tool out of the central axis 103 of the open gear 10 from the channel 65 of the side opening of the gear assembly 1.

参照图16,本申请的手术机器人,其机械臂2000上安装有上述实施例中的手术器械1000。手术器械的致动器300安装于机械臂的关节上。可通过传感器实现机器人控制手术器械1000的动作。手术机器人包括控制系统,可根据现有技术进行设计,由控制系统控制致动器300的驱动单元以及控制手术器械1000的驱动装置2工作。Referring to FIG. 16 , the surgical robot of the present application has the surgical instrument 1000 in the above embodiment installed on its mechanical arm 2000. The actuator 300 of the surgical instrument is installed on the joint of the mechanical arm. The robot can control the action of the surgical instrument 1000 through sensors. The surgical robot includes a control system, which can be designed according to the prior art, and the control system controls the driving unit of the actuator 300 and controls the operation of the driving device 2 of the surgical instrument 1000.

在其他实施例中,致动器300为底座或底板,致动器300不设置驱动单元,仅用于支撑和安装器械组件100。In other embodiments, the actuator 300 is a base or a bottom plate, and the actuator 300 is not provided with a driving unit, and is only used to support and install the instrument assembly 100 .

参照图17-21,本申请的器械组件100应用于手动器械1000。手动器械1000包括手动主机20,驱动装置2安装于主机20内部,采用现有主机取代前述实施例的外部电源电动驱动方式,手动操作来实现。本实施例手动器械1000,不需要配置致动器300。驱动装置2的输出轴26与齿轮组件1的输入齿轮11的中心轴115通过转接头22连接,以驱动输入齿轮11转动。输入齿轮11、输出齿轮12与开口齿轮10配合,实现开口齿轮10的连续转动,从而带动开口齿轮10的空心轴103内安装的器械工具5转动。17-21, the instrument assembly 100 of the present application is applied to a manual instrument 1000. The manual instrument 1000 includes a manual host 20, and a drive device 2 is installed inside the host 20. The existing host is used to replace the external power supply electric drive method of the previous embodiment, and manual operation is achieved. The manual instrument 1000 of this embodiment does not need to be configured with an actuator 300. The output shaft 26 of the drive device 2 is connected to the central axis 115 of the input gear 11 of the gear assembly 1 through an adapter 22 to drive the input gear 11 to rotate. The input gear 11 and the output gear 12 cooperate with the open gear 10 to realize the continuous rotation of the open gear 10, thereby driving the instrument tool 5 installed in the hollow shaft 103 of the open gear 10 to rotate.

主机20为现有结构,使用本申请的器械组件100对现有手动工具进行改造。在主机20的头部且在输出轴26的前端,设置有快拆限位套27和滑动套28,滑动套28套设在快拆限位套27限位套27外部。限位套27与滑动套28之间设置有压缩弹簧25、球24以及卡环23。卡环23固定在快拆限位套27上,用来限制滑动套28向前的滑动距离。压缩弹簧25套在快拆限位套27上,一端固定在快拆限位套27上,另一端顶在滑动套28上。球24在快拆限位套27上的孔内活动。The main machine 20 is an existing structure, and the instrument assembly 100 of the present application is used to transform the existing hand tool. A quick-release limit sleeve 27 and a sliding sleeve 28 are provided at the head of the main machine 20 and at the front end of the output shaft 26. The sliding sleeve 28 is sleeved on the quick-release limit sleeve 27 and the outside of the limit sleeve 27. A compression spring 25, a ball 24 and a snap ring 23 are provided between the limit sleeve 27 and the sliding sleeve 28. The snap ring 23 is fixed on the quick-release limit sleeve 27 to limit the forward sliding distance of the sliding sleeve 28. The compression spring 25 is sleeved on the quick-release limit sleeve 27, one end of which is fixed on the quick-release limit sleeve 27, and the other end is pressed against the sliding sleeve 28. The ball 24 moves in the hole on the quick-release limit sleeve 27.

转接头22为中空套筒形状,内部设置有联轴器222,联轴器222前端与齿轮组件的输入齿轮11的中心轴115连接,后端与主机(驱动装置)2的输出轴连接,由主机内的驱动装置2驱动输入齿轮11转动,以带动器械工具5转动。输入齿轮11的中心轴115插入转接头22的前端内部。转接头22的后端插入主机(驱动装置)2的前端内部。转接头22的外壁设置有止转凸台220以及配合沟槽221。转接头22用于将器械组件100快拆式地与主机(驱动装置)2连接。转接头22可为现有结构。The adapter 22 is in the shape of a hollow sleeve, and a coupling 222 is provided inside. The front end of the coupling 222 is connected to the central axis 115 of the input gear 11 of the gear assembly, and the rear end is connected to the output shaft of the main machine (driving device) 2. The driving device 2 in the main machine drives the input gear 11 to rotate, so as to drive the instrument tool 5 to rotate. The central axis 115 of the input gear 11 is inserted into the front end of the adapter 22. The rear end of the adapter 22 is inserted into the front end of the main machine (driving device) 2. The outer wall of the adapter 22 is provided with a rotation-stopping boss 220 and a matching groove 221. The adapter 22 is used to quickly connect the instrument assembly 100 to the main machine (driving device) 2. The adapter 22 can be an existing structure.

快拆装过程为:将滑动套28向后滑动,将转接头22插入主机20中,转接头的联轴器222与主机20的输出轴26连接,转接头22上的止转凸台220与主机20的快拆限位套27上的对应缺口连接,此时将滑动套28向前滑动,球24将沿着滑动套28的斜面,被压入快拆限位套的孔内,最终球24的一部分将进入转接头22的配合沟槽221内,至此,主机20与转接头22连接完成。主机20内有驱动装置2(通常为电机)、电池以及控制电路板,用于提供动力。驱动装置2、电池与控制电路板电连接。主机20上设置有开关,开关与控制电路板电连接,用于控制电机工作。使用时,按压开关后电机转动,由电机输出轴26驱动齿轮组件1的输入轴115转动,经输入齿轮11、输出齿轮12以及开口齿轮10之间的啮合,带动开口齿轮10的中心轴孔内安装的器械工具5转动,进行手术操作。The quick-release assembly process is as follows: slide the sliding sleeve 28 backward, insert the adapter 22 into the host 20, connect the coupling 222 of the adapter to the output shaft 26 of the host 20, and connect the anti-rotation boss 220 on the adapter 22 to the corresponding notch on the quick-release limit sleeve 27 of the host 20. Then slide the sliding sleeve 28 forward, and the ball 24 will be pressed into the hole of the quick-release limit sleeve along the inclined surface of the sliding sleeve 28. Finally, a part of the ball 24 will enter the matching groove 221 of the adapter 22. At this point, the connection between the host 20 and the adapter 22 is completed. The host 20 contains a drive device 2 (usually a motor), a battery, and a control circuit board for providing power. The drive device 2 and the battery are electrically connected to the control circuit board. A switch is provided on the host 20, and the switch is electrically connected to the control circuit board for controlling the operation of the motor. When in use, the motor rotates after pressing the switch, and the motor output shaft 26 drives the input shaft 115 of the gear assembly 1 to rotate, and through the meshing between the input gear 11, the output gear 12 and the open gear 10, the instrument tool 5 installed in the central axis hole of the open gear 10 is driven to rotate to perform surgical operations.

上述各实施例的器械组件100、手术器械1000以及手术机器人,具有以下优点:The instrument assembly 100, surgical instrument 1000 and surgical robot of the above-mentioned embodiments have the following advantages:

1)可以在骨科手术如钻骨后,可保留钻头或导针位置不动,将克氏针尾部随夹头及连接杆整体从侧面移出,因此拆卸更换手术操作工具时器械工具移动距离较小,所需的操作空间较小;1) After orthopedic surgery such as bone drilling, the drill bit or guide pin can be kept in place, and the tail of the Kirschner wire can be moved out from the side along with the chuck and the connecting rod as a whole. Therefore, when disassembling and replacing surgical operating tools, the moving distance of the instruments and tools is small, and the required operating space is small;

2)器械工具5可适用不同长度的克氏针:连接杆50、夹头51及开口齿轮10的中心轴103采用中空式设计,可以容纳不同长度克氏针,适应不同术式要求不同规格克氏针;2) The instrument tool 5 can be used for Kirschner wires of different lengths: the connecting rod 50, the chuck 51 and the central axis 103 of the open gear 10 are hollow-shaped and can accommodate Kirschner wires of different lengths, so as to meet the requirements of different surgical procedures for Kirschner wires of different specifications;

3)自动置针平台更小,结构更简洁:齿轮组件1的结构设计,可以进行整体拿出和装入器械工具,且没有电子元件,因此不再受限于传感器等电子元件、灭菌等密封结构影响;3) The automatic needle placement platform is smaller and has a simpler structure: The structural design of the gear assembly 1 allows the instrument to be taken out and loaded as a whole, and there are no electronic components, so it is no longer limited by electronic components such as sensors and sealing structures such as sterilization;

4)采用开口齿轮10的手术器械,在医疗器械领域非常新颖,一方面可以适用自动置针模块,另一方面也可以兼容现有手动置针工具,有利于适应不同风格的操作习惯,也能提供产品的性价比。4) The surgical instrument using the open gear 10 is very novel in the field of medical devices. On the one hand, it can be used with an automatic needle placement module, and on the other hand, it can also be compatible with existing manual needle placement tools, which is conducive to adapting to different styles of operating habits and can also provide cost-effectiveness of the product.

尽管已经示出和描述了本申请的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本申请的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的保护范围由所附权利要求及其等同范围限定。Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and the scope of protection of the present application is defined by the appended claims and their equivalents.

Claims (21)

一种器械组件,包括壳体以及壳体内部安装的齿轮组件,所述齿轮组件包括输入齿轮;其特征在于:所述齿轮组件包括开口齿轮;所述开口齿轮的中心轴为中空轴,内部形成贯通轴长的中心轴孔;所述开口齿轮设有侧面开口,侧面开口沿齿轮外边沿向内开设且与开口齿轮的中心轴孔连通;所述器械工具可锁紧或解锁地安装于所述中空轴内;自侧面开口进出的方式将所述器械工具安装于开口齿轮的中空轴内或者将器械工具移出开口齿轮;所述输入齿轮和开口齿轮之间传动配合,由输入齿轮的转动带动开口齿轮及其中心轴内安装的器械工具转动。A device assembly comprises a shell and a gear assembly installed inside the shell, wherein the gear assembly comprises an input gear; the characteristic is that the gear assembly comprises an open gear; the central axis of the open gear is a hollow axis, and a central axis hole is formed inside the open gear to pass through the length of the axis; the open gear is provided with a side opening, which is opened inward along the outer edge of the gear and is connected to the central axis hole of the open gear; the device tool can be installed in the hollow shaft in a locked or unlocked manner; the device tool can be installed in the hollow shaft of the open gear or moved out of the open gear by entering and exiting from the side opening; the input gear and the open gear are matched in transmission, and the rotation of the input gear drives the open gear and the device tool installed in its central axis to rotate. 如权利要求1所述的器械组件,其特征在于:The device assembly according to claim 1, characterized in that: 所述壳体设置有侧面开口,与开口齿轮的侧面开口相适配;开口齿轮的侧面开口位于壳体的侧面开口内;开口齿轮的中心轴可转动地安装于壳体的侧面开口内。The shell is provided with a side opening which matches with the side opening of the open gear; the side opening of the open gear is located in the side opening of the shell; and the central axis of the open gear is rotatably installed in the side opening of the shell. 如权利要求2所述的器械组件,其特征在于:The device assembly according to claim 2, characterized in that: 所述开口齿轮通过若干万向轴承可转动地安装于壳体内;The open gear is rotatably mounted in the housing via a plurality of universal bearings; 所述若干万向轴承设置于壳体的内侧面与开口齿轮的正面和/或背面之间,以限定开口齿轮的轴向和径向自由度;The plurality of universal bearings are arranged between the inner side surface of the housing and the front and/or back surface of the open gear to limit the axial and radial degrees of freedom of the open gear; 所述开口齿轮上设置有V形槽,V型槽内布设有所述若干万向轴承;万向轴承的一端为钢珠;万向轴承的钢珠与V型槽的壁面之间滚动接触,万向轴承的另一端与壳体内侧面形成的对应孔配合;The open gear is provided with a V-shaped groove, and the plurality of universal bearings are arranged in the V-shaped groove; one end of the universal bearing is a steel ball; the steel ball of the universal bearing is in rolling contact with the wall surface of the V-shaped groove, and the other end of the universal bearing is matched with a corresponding hole formed on the inner side surface of the housing; 所述V形槽为沿开口齿轮的径向圆弧设置的环形槽。The V-shaped groove is an annular groove arranged along the radial arc of the open gear. 如权利要求2所述的器械组件,其特征在于:The device assembly according to claim 2, characterized in that: 所述器械组件还包括法兰,所述法兰与开口齿轮紧固连接、同步转动;The instrument assembly further comprises a flange, which is tightly connected to the open gear and rotates synchronously; 所述法兰具有中心轴孔,且设有侧面开口;The flange has a central axial hole and is provided with a side opening; 法兰的侧面开口自外边沿向内开设至与法兰的中心轴孔连通;The side opening of the flange is opened inward from the outer edge to communicate with the central axis hole of the flange; 法兰与开口齿轮的配置:中心轴孔对齐连通、侧面开口对齐连通,从而形成侧面开口的通道;所述器械工具自所述侧面开口的通道移入或移出开口齿轮和法兰的中心轴孔内。The configuration of the flange and the open gear is as follows: the central axis hole is aligned and connected, and the side openings are aligned and connected, thereby forming a side opening channel; the instrument tool moves into or out of the open gear and the central axis hole of the flange from the side opening channel. 如权利要求4所述的器械组件,其特征在于:The device assembly according to claim 4, characterized in that: 所述法兰的中心轴孔套在开口齿轮的中心轴上;The central axis hole of the flange is sleeved on the central axis of the open gear; 所述法兰的中心轴孔与开口齿轮的中心轴形成卡槽和凸缘之间卡紧配合;The central axis hole of the flange and the central axis of the open gear form a clamping groove and a flange that is tightly fitted; 所述法兰与开口齿轮的中心轴通过紧固件紧固连接;The flange is fastened to the central axis of the open gear by a fastener; 所述法兰位于所述壳体外。The flange is located outside the housing. 如权利要求2所述的器械组件,其特征在于:The device assembly according to claim 2, characterized in that: 所述壳体包括前壳和后壳,前壳和后壳扣合内部形成所述空腔;The housing comprises a front housing and a rear housing, and the front housing and the rear housing are buckled together to form the cavity; 所述前壳和后壳之间通过紧固件连接,所述齿轮组可转动地安装于前壳与后壳之间;The front shell and the rear shell are connected by fasteners, and the gear set is rotatably installed between the front shell and the rear shell; 所述开口齿轮与前壳和/或后壳内侧面之间设置有若干万向轴承滚动配合,从而将开口齿轮可转动且限位地安装于前壳和后壳之间;A plurality of universal bearings are provided between the open gear and the inner side surface of the front shell and/or the rear shell for rolling fit, so that the open gear can be rotatably and positionally mounted between the front shell and the rear shell; 所述齿轮组件选择性地包括输出齿轮;壳体的内壁设置与输入齿轮、输出齿轮、开口齿轮相适配的安装槽,壳体设有若干安装孔,以安装各齿轮的中心轴或轴承;The gear assembly selectively includes an output gear; the inner wall of the housing is provided with mounting grooves adapted to the input gear, the output gear, and the open gear, and the housing is provided with a plurality of mounting holes for mounting the central shaft or bearing of each gear; 所述输入齿轮与输出齿轮之间啮合传动;所述输出齿轮与开口齿轮之间啮合传动。The input gear and the output gear are meshed for transmission; the output gear and the open gear are meshed for transmission. 如权利要求1-6任一项所述的器械组件,其特征在于:The device assembly according to any one of claims 1 to 6, characterized in that: 所述器械组件还包括锁紧件;器械工具沿轴线安装于所述开口齿轮的中心轴孔内,且由所述锁紧件可解锁地将器械工具与开口齿轮之间锁紧连接,以同步转动;The instrument assembly also includes a locking member; the instrument tool is installed in the central axis hole of the open gear along the axis, and the locking member can unlock the instrument tool and the open gear to lock and connect them so as to rotate synchronously; 所述器械组件还包括驱动装置,所述驱动装置与输入齿轮连接以驱动所述输入齿轮转动,从而实现驱动开口齿轮的中心轴内安装的器械工具转动。The instrument assembly also includes a driving device, which is connected to the input gear to drive the input gear to rotate, thereby driving the instrument tool installed in the central axis of the open gear to rotate. 如权利要求7所述的器械组件,其特征在于:The device assembly according to claim 7, characterized in that: 所述锁紧件包括拨片和限位板;The locking member includes a paddle and a limiting plate; 拨片包括侧面开口以及侧面开口两侧的爪部;The pick includes a side opening and claws on both sides of the side opening; 所述限位板包括侧面开口,限位板上设置有滑道;所述限位板与所述法兰紧固连接,拨片的侧面开口、限位板的侧面开口与开口齿轮及法兰的中心轴孔对齐连通,供器械工具插入并安装其内;The limiting plate includes a side opening, and a slideway is arranged on the limiting plate; the limiting plate is fastened to the flange, and the side opening of the paddle and the side opening of the limiting plate are aligned and connected with the central axis hole of the open gear and the flange, so that instruments and tools can be inserted and installed therein; 限位板、法兰以及开口齿轮的各侧面开口连通;The limiting plate, the flange and the side openings of the open gear are connected; 所述拨片可沿所述滑道转动地装配于所述限位板上;所述拨片设置为:转动拨片使爪部转入限位板、法兰以及开口齿轮的各侧面开口连通形成的通道中,用于锁紧限位所述器械工具;通过转离拨片的爪部使以拨片、限位板、开口齿轮及法兰的各侧面开口对齐连通而进行解锁。The paddle can be rotatably mounted on the limit plate along the slide; the paddle is configured as follows: the paddle is rotated to allow the claw to enter a channel formed by the limit plate, the flange, and the side openings of the open gear, so as to lock and limit the instrument tool; and the paddle is unlocked by allowing the side openings of the paddle, the limit plate, the open gear, and the flange to be aligned and connected, through the claw being rotated away from the paddle. 如权利要求8所述的器械组件,其特征在于:The device assembly according to claim 8, characterized in that: 所述拨片及限位板与器械工具之间通过可拔出的紧固件进一步固定连接。The paddle and the limiting plate are further fixedly connected to the instrument tool via a removable fastener. 如权利要求7所述的器械组件,其特征在于:The device assembly according to claim 7, characterized in that: 所述锁紧件为按钮锁紧器;所述法兰内固定安装锁紧器套;The locking member is a button locker; a locker sleeve is fixedly installed in the flange; 器械工具上对应设置有安装孔,所述按钮锁紧器穿过所述器械工具的安装孔插入法兰上的锁紧器套内;通过按压按钮锁紧器实现将所述器械工具与所述法兰锁紧或松开。The instrument tool is provided with a mounting hole correspondingly, and the button locker is inserted into the locker sleeve on the flange through the mounting hole of the instrument tool; the instrument tool and the flange can be locked or loosened by pressing the button locker. 如权利要求7所述的器械组件,其特征在于:The device assembly according to claim 7, characterized in that: 所述器械工具包括连接杆,所述连接杆的后端形成定位座;所述连接杆内沿轴线方向形成贯通的中心通道;所述定位座上设置有安装孔;所述连接杆的前端形成或安装有手术操作工具;The instrument tool comprises a connecting rod, a positioning seat is formed at the rear end of the connecting rod; a central channel is formed in the connecting rod along the axial direction; a mounting hole is provided on the positioning seat; a surgical operation tool is formed or installed at the front end of the connecting rod; 所述连接杆轴向地插入所述开口齿轮和法兰的中心轴孔内可解锁地固定连接;The connecting rod is axially inserted into the central shaft hole of the open gear and the flange to be unlockably fixedly connected; 所述锁紧件对应设置有安装孔,由紧固件插入定位座及锁紧件的安装孔内以将所述连接杆与锁紧件固定连接,通过松开紧固件以解锁所述固定连接;或者,所述法兰上固定安装有锁紧器套,由锁紧器穿过定位座的安装孔且插入锁紧器套内从而将所述连接杆与法兰锁紧连接。The locking member is provided with a corresponding mounting hole, and the fastener is inserted into the mounting holes of the positioning seat and the locking member to fix the connecting rod and the locking member, and the fixed connection is unlocked by loosening the fastener; or, a locking sleeve is fixedly installed on the flange, and the locking device passes through the mounting hole of the positioning seat and is inserted into the locking sleeve to lock the connecting rod and the flange. 如权利要求11所述的器械组件,其特征在于:The apparatus assembly of claim 11, wherein: 所述连接杆的前端连接有夹头,夹头内沿轴线方向形成贯通的中心通道;连接杆与夹头的中心通道连通,用于插入导针;所述夹头用于夹持手术操作工具。The front end of the connecting rod is connected to a chuck, and a through central channel is formed in the chuck along the axial direction; the connecting rod is connected to the central channel of the chuck for inserting a guide needle; the chuck is used to clamp surgical operation tools. 如权利要求7所述的器械组件,其特征在于:所述驱动装置为电机,电机的输出轴与输入齿轮的中心轴连接,以驱动输入齿轮转动;所述输入齿轮的中心轴穿过壳体的安装孔与壳体外的驱动装置连接;所述驱动装置包括安装支架,所述安装支架与壳体之间紧固连接。The instrument assembly as described in claim 7 is characterized in that: the driving device is a motor, the output shaft of the motor is connected to the central axis of the input gear to drive the input gear to rotate; the central axis of the input gear passes through the mounting hole of the shell and is connected to the driving device outside the shell; the driving device includes a mounting bracket, and the mounting bracket is tightly connected to the shell. 一种手术器械,其特征在于:所述手术器械包括主机,还包括权利要求1-13任一项所述的器械组件,所述主机内安装有控制电路板以及与控制电路板电连接的电池和所述驱动装置;电池用于提供电源;所述驱动装置与所述输入齿轮连接以驱动所述输入齿轮转动;主机上设置有开关,通过手动操作开关来启动所述驱动装置。A surgical instrument, characterized in that: the surgical instrument includes a main body and also includes the instrument assembly according to any one of claims 1-13, wherein a control circuit board and a battery electrically connected to the control circuit board and the driving device are installed in the main body; the battery is used to provide power; the driving device is connected to the input gear to drive the input gear to rotate; a switch is provided on the main body, and the driving device is started by manually operating the switch. 如权利要求14所述的手术器械,其特征在于:The surgical instrument according to claim 14, characterized in that: 所述主机与所述输入齿轮的中心轴之间通过转接头连接;The main engine is connected to the central axis of the input gear via an adapter; 所述转接头为中空套筒形状,内部设置有联轴器,联轴器前端与所述输入齿轮的中心轴连接,后端与主机内驱动装置的输出轴连接;The adapter is in the shape of a hollow sleeve, with a coupling disposed inside, the front end of the coupling being connected to the central axis of the input gear, and the rear end being connected to the output shaft of the driving device in the main engine; 转接头前端与所述壳体之间相对固定地连接。The front end of the adapter is relatively fixedly connected to the shell. 如权利要求15所述的手术器械,其特征在于:The surgical instrument according to claim 15, characterized in that: 主机前端设置有限位套和滑动套;滑动套可相对滑动地套设于限位套外部;A limit sleeve and a sliding sleeve are arranged at the front end of the main machine; the sliding sleeve can be relatively slidably sleeved on the outside of the limit sleeve; 限位套和滑动套之间设置有卡环,卡环固定在限位套上,用来限制滑动套向前的滑动距离;A snap ring is provided between the limit sleeve and the sliding sleeve, and the snap ring is fixed on the limit sleeve to limit the forward sliding distance of the sliding sleeve; 限位套和滑动套之间设置有压缩弹簧,压缩弹簧套在限位套上,压缩弹簧的一端固定在限位套上,另一端抵紧在滑动套上;A compression spring is arranged between the limiting sleeve and the sliding sleeve, the compression spring is sleeved on the limiting sleeve, one end of the compression spring is fixed on the limiting sleeve, and the other end is pressed against the sliding sleeve; 限位套和滑动套之间设置有球,球可滚动地嵌入限位套上的孔内。A ball is arranged between the limiting sleeve and the sliding sleeve, and the ball can be rolled and embedded in the hole on the limiting sleeve. 如权利要求16所述的手术器械,其特征在于:The surgical instrument according to claim 16, characterized in that: 转接头的外壁设置有止转凸台和配合沟槽;转接头的止转凸台与主机的限位套上的对应缺口连接,所述球压入限位套的孔内,且球的一部分进入转接头的配合沟槽,从而将主机与转接头连接;The outer wall of the adapter is provided with a rotation-stopping boss and a matching groove; the rotation-stopping boss of the adapter is connected with the corresponding notch on the limiting sleeve of the host, the ball is pressed into the hole of the limiting sleeve, and a part of the ball enters the matching groove of the adapter, thereby connecting the host and the adapter; 滑动套配置为:将滑动套向后滑动,将转接头插入主机中时,转接头的联轴器与主机内驱动装置的输出轴连接,转接头上的止转凸台与主机的限位套上的对应缺口连接;通过将滑动套向前滑动,使球沿着滑动套的斜面被压入限位套的孔内,球的一部分进入转接头的配合沟槽,以将主机与转接头连接。The sliding sleeve is configured as follows: when the sliding sleeve is slid backward and the adapter is inserted into the host, the coupling of the adapter is connected to the output shaft of the driving device in the host, and the anti-rotation boss on the adapter is connected to the corresponding notch on the limit sleeve of the host; by sliding the sliding sleeve forward, the ball is pressed into the hole of the limit sleeve along the inclined surface of the sliding sleeve, and a part of the ball enters the matching groove of the adapter, so as to connect the host and the adapter. 一种手术器械,其特征在于:所述手术器械包括致动器,还包括权利要求1-13任一项所述的器械组件;所述致动器驱动所述器械组件在空间维度运动以调节器械工具中连接的手术操作工具的空间位置或姿态。A surgical instrument, characterized in that: the surgical instrument includes an actuator and also includes the instrument assembly described in any one of claims 1-13; the actuator drives the instrument assembly to move in a spatial dimension to adjust the spatial position or posture of a surgical operating tool connected to the instrument tool. 如权利要求18所述的手术器械,其特征在于:所述致动器包括座体以及座体内安装的驱动单元和座体顶部的滑块;所述器械组件通过移动平台与滑块连接;由所述驱动单元驱动所述滑块在致动器顶部运动,由滑块带动所述器械组件整体运动。The surgical instrument as described in claim 18 is characterized in that: the actuator includes a seat body, a driving unit installed in the seat body, and a slider on the top of the seat body; the instrument assembly is connected to the slider through a movable platform; the driving unit drives the slider to move on the top of the actuator, and the slider drives the entire instrument assembly to move. 如权利要求19所述的手术器械,其特征在于:The surgical instrument according to claim 19, characterized in that: 所述驱动单元为电机或者为传动盘,其中传动盘由外部动力驱动或由手术机器人控制和驱动;The driving unit is a motor or a transmission disc, wherein the transmission disc is driven by an external power or controlled and driven by a surgical robot; 所述座体内还设置有直线导轨,由驱动单元驱动滑块沿直线导轨往复运动,从而带动所述器械组件及器械工具整体直线往复运动;A linear guide rail is also provided in the seat body, and the driving unit drives the slider to reciprocate along the linear guide rail, thereby driving the instrument assembly and the instrument tool as a whole to reciprocate linearly; 所述驱动单元为直线电机,滑块与直线电机的动子连接;或者,所述驱动单元包括电机以及由电机驱动的滚珠丝杠,所述滑块与丝杠螺母连接。The driving unit is a linear motor, and the slider is connected to the mover of the linear motor; or, the driving unit includes a motor and a ball screw driven by the motor, and the slider is connected to the screw nut. 一种手术机器人,其特征在于:所述手术机器人包括如权利要求18-20任一项所述的手术器械;所述手术器械安装于手术机器人的机械臂上。A surgical robot, characterized in that: the surgical robot comprises a surgical instrument as described in any one of claims 18 to 20; the surgical instrument is installed on a mechanical arm of the surgical robot.
PCT/CN2023/094607 2023-05-16 2023-05-16 Instrument assembly, surgical instrument and surgical robot Pending WO2024234312A1 (en)

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