WO2024229897A1 - Test table for monitoring operating state of coal caving mechanism, and use of test table - Google Patents
Test table for monitoring operating state of coal caving mechanism, and use of test table Download PDFInfo
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- WO2024229897A1 WO2024229897A1 PCT/CN2023/096165 CN2023096165W WO2024229897A1 WO 2024229897 A1 WO2024229897 A1 WO 2024229897A1 CN 2023096165 W CN2023096165 W CN 2023096165W WO 2024229897 A1 WO2024229897 A1 WO 2024229897A1
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- Prior art keywords
- support
- control device
- coal
- hydraulic
- posture control
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/005—Control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/22—Horizontal loading or unloading platforms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Definitions
- the invention relates to a coal caving mechanism operation state monitoring test bench and application thereof, belonging to the technical field of top coal caving support simulation experimental equipment.
- the development of the top coal caving support has evolved from a high-position skylight single conveyor to a mid-position skylight double conveyor, and then to the low-position top coal caving support that is currently the main application.
- the main equipment of the low-position top coal caving mining technology consists of a low-position top coal caving support and a double conveyor.
- the tail beam swings down to open the coal caving port, and the top coal falls into the rear scraper conveyor through the coal caving port.
- the coal caving port and the rear scraper conveyor are easily misaligned, so that the top coal cannot fall completely into the rear scraper conveyor, and it is scattered outside the conveyor, reducing the top coal recovery rate.
- Chinese patent document CN108827673A discloses a similar simulation test bench for coal mining working faces suitable for different frame types of hydraulic supports. It includes a base, the base includes a step platform and a stabilizing block, and a groove is provided on the top of the step platform, the top of the step platform and the stabilizing block are both rotatably connected with a rotating device, and the top of the rotating device is movably connected with a hydraulic loading device, the rotating device includes a rotatable connecting support, and the top of the rotatable connecting support is rotatably connected with a supporting jack, and the top of the supporting jack is rotatably connected to the surface of the hydraulic loading device through a rotatable connecting support, which relates to the field of coal mine technology, and simulates different frame types of hydraulic supports by changing the top plate, bottom plate, shield plate and hydraulic plunger of the multifunctional hydraulic support and the hinged position between the connecting rods, greatly improving the loading capacity and data accuracy, so that three-dimensional simulation experiments of different
- Chinese patent document CN104807666A discloses an experimental device based on dynamic simulation of coal mining face support and frame shifting. It includes an adjustable angle base, a loading test bench, a variable frame type hydraulic support, a rock specimen, a slidable base, a signal acquisition system, and a signal processing system, wherein the adjustable angle base includes a mutually hinged bottom plate, a pressure plate, and front and rear connecting rods of the base; the loading test bench is placed on the adjustable angle base; the variable frame type hydraulic support is placed under the loading pad and above the slidable base; the rock The test piece is placed above the support top beam and below the support base; the slidable base is placed above the pressure plate of the adjustable angle base and below the bottom plate rock test piece; the signal acquisition system includes a crack signal sensor, a crack signal amplifier, a pressure collector, and a pressure sensor; the signal processing system includes a pressure oscilloscope and a waveform analyzer.
- the present invention can realize the coupling effect simulation research of various stope conditions.
- the present invention provides a coal caving mechanism operation status monitoring test bench, which is specially used to simulate and monitor the operation working status of the coal caving mechanism and the rear scraper conveyor of the top coal caving support.
- the invention also provides a working method of a coal placing mechanism operation status monitoring test bench.
- a coal placing mechanism operation status monitoring test bench comprises a hydraulic support, a hydraulic support posture control device, a rear scraper conveyor, a rear scraper conveyor posture control device, a bottom plate simulation device, a host computer and a controller;
- the hydraulic support is placed on the hydraulic support posture control device, the rear scraper conveyor is placed on the rear scraper conveyor posture control device, and the hydraulic support posture control device and the rear scraper conveyor posture control device are placed on the bottom plate simulation device;
- the hydraulic support, the hydraulic support posture control device, the rear scraper conveyor posture control device and the bottom plate simulation device are respectively connected to the host computer through the controller.
- the hydraulic support posture control device and the rear scraper conveyor posture control device both include an upper top plate, a lower bottom plate and six jacks, the upper and lower ends of the six jacks are respectively connected to the upper top plate and the lower bottom plate, and the six jacks are connected to the host computer through a controller.
- the base plate simulation device comprises four upper plates, a lower base plate and jacks, each of the upper plates is connected to the lower base plate via four jacks, and the jacks are connected to the host computer via a controller.
- the lower base plate of the hydraulic support posture control device is connected to the four upper top plates of the base plate simulation device by bolts.
- the lower bottom plate of the rear scraper conveyor posture control device is connected to the bottom plate simulation device by bolts.
- the two upper plates are connected.
- the hydraulic support comprises a top beam, a shield beam, a tail beam, a base, a hydraulic column, a front link and a rear link, wherein the top beam, the shield beam and the tail beam are connected in sequence;
- the base is provided with a first limiting guide rail, a second limiting guide rail, a movable base of a rear link, a fixed base of a front link, a fixed base of a rear column socket and a movable base of a front column socket;
- the rear link is hinged with a rear link variable support, the bottom end of the rear link variable support is connected to the movable base of the rear link, and the movable base of the rear link is arranged in the first limiting guide rail;
- the front link is hinged There is a front connecting rod variable support, the bottom end of the front connecting rod variable support is connected to the front connecting rod fixed base, and the front connecting rod fixed base and the rear connecting rod movable base are connected through a first push jack; the bottom ends of the hydraulic
- the rear connecting rod includes a sleeve, a screw, a clutch and a first screw motor, the first screw motor is connected to the screw through the clutch, the screw is threadedly connected to the sleeve, the sleeve is hinged to the shield beam, and the first screw motor and the clutch are connected to the host computer through a controller.
- the front connecting rod includes a sleeve, a screw, a clutch and a second screw motor, the second screw motor is connected to the screw through the clutch, the screw is threadedly connected to the sleeve, the sleeve is hinged to the shield beam, and the second screw motor and the clutch are connected to the host computer through a controller.
- the first screw motor and the second screw motor are stepper motors.
- the base is connected to an upper top plate of the hydraulic support attitude control device by bolts.
- the rear scraper conveyor is connected to the upper top plate of the rear scraper conveyor posture control device by bolts.
- the shield beam includes a main body, on which a fixed articulated support of a rear link, a movable articulated support of a front link, a third push jack and a third limiting guide rail are provided;
- the fixed articulated support of the rear link is hinged to the sleeve of the rear link
- the movable articulated support of the front link is hinged to the sleeve of the front link
- the movable articulated support of the front link is arranged in the third limiting guide rail
- the fixed articulated support of the rear link and the movable articulated support of the front link are connected by the third push jack
- the third push jack is connected to the host computer through a controller.
- the monitoring test bench also includes a visual monitoring device, which includes a camera, an image processing module and a data transmission module.
- the camera is fixedly connected to the three-way pan-tilt head, which is connected to the tail beam.
- the camera is connected to the host computer through the image processing module and the data transmission module.
- the advantage of this design is that The camera is used to collect the accumulation of top coal dropped by the coal discharge mechanism onto the rear scraper conveyor, and the image processing module performs basic processing such as sharpening and image segmentation on the collected pictures and transmits the data to the host computer.
- the host computer obtains the accumulation of top coal on the rear scraper conveyor through further processing, and determines whether the top coal is scattered outside the rear scraper conveyor, and whether the rear conveyor is overloaded, empty or lightly loaded.
- a working method of a coal discharge mechanism operation status monitoring test bench comprises the following steps:
- the host computer sends instructions to the controller, and the controller controls the hydraulic column, the first screw motor, the second screw motor, the clutch, the first push jack, the second push jack and the jacks of each posture adjustment device to operate, thereby changing the structural parameters of the hydraulic support to simulate different types of supports, changing the posture of the hydraulic support to simulate different working conditions of the support, changing the posture of the rear scraper conveyor to simulate different working conditions of the conveyor, and changing the posture of different upper top plates in the bottom plate simulation device to simulate the influence of different working conditions of the support chassis on the operating state of the coal placing mechanism and the top coal placing situation;
- the visual monitoring device monitors the operating status of the coal placing mechanism in each working condition and the situation of the top coal being placed on the rear scraper conveyor, so as to obtain the influence of various structural parameters or working conditions on the operating status of the coal placing mechanism.
- the present invention proposes for the first time a test bench for monitoring the operating status of the coal placing mechanism and the rear scraper conveyor and the top coal placing situation.
- the test bench can simulate different support models, different coal placing heights, different support postures, different pitch angles of the coal placing mechanism, different working postures of the rear scraper conveyor, and different positions of the rear scraper conveyor.
- the data obtained through the simulation of the monitoring test bench proposed in the present invention has a reference significance for the intelligent coal caving in actual top coal caving mining, so that the top coal recovery rate can be maximized under different working conditions, which has high economic value and practical significance for top coal recovery.
- Figure 1 is a schematic diagram of the structure of the monitoring test bench
- Figure 2 is a schematic diagram of the hydraulic support structure
- Figure 3 is a schematic diagram of the hydraulic support base structure
- Figure 4 is a schematic diagram of the hydraulic support shield beam structure
- 1 is the top beam
- 2 is the shield beam
- 3 is the tail beam
- 4 is the rear scraper conveyor
- 5 is the rear scraper
- 6 is the bottom plate simulation device
- 7 is the visual monitoring device
- 8 is the hydraulic support posture control device
- 9 is the base
- 10 is the rear connecting rod
- 11 is the front connecting rod
- 12 is the hydraulic column.
- 13 is the first limit rail
- 14 is the rear connecting rod variable support
- 15 is the rear connecting rod movable base
- 16 is the first push jack
- 17 is the front connecting rod fixed base
- 18 is the front connecting rod variable support
- 19 is the rear column socket fixed base
- 20 is the second push jack
- 21 is the front column socket movable base
- 22 is the second limit rail
- 23 is the second screw motor
- 24 is the rear connecting rod fixed hinge support
- 25 is the third push jack
- 26 is the front connecting rod movable hinge support
- 27 is the third limit rail
- 28 is the first screw motor.
- Embodiment 1 is a diagrammatic representation of Embodiment 1:
- this embodiment provides a coal placing mechanism operation state monitoring test bench, including a hydraulic support, a hydraulic support posture control device 8, a rear scraper conveyor 4, a rear scraper conveyor posture control device 5, a floor simulation device 6, a host computer and a controller;
- the hydraulic support is placed on the hydraulic support posture control device 8, the rear scraper conveyor 4 is placed on the rear scraper conveyor posture control device 5, and the hydraulic support posture control device 8 and the rear scraper conveyor posture control device 5 are placed on the bottom plate simulation device 6;
- the hydraulic support, the hydraulic support posture control device 8, the rear scraper conveyor posture control device 5 and the bottom plate simulation device 6 are connected to the host computer through the controller respectively.
- the hydraulic support posture control device 8 and the rear scraper conveyor posture control device 5 have the same structure, both including an upper top plate, a lower bottom plate and six jacks, the upper and lower ends of the six jacks are welded to the upper top plate and the lower bottom plate respectively, and the six jacks are connected to the host computer through a controller.
- the six jacks receive control signals from the host computer and control the jacks therein to extend or shorten, so as to simulate different postures of the hydraulic support base 9, such as lowering, raising, tilting, and horizontal, and then explore the influence of different postures of the hydraulic support on the operating state of the coal discharge mechanism, and accurately simulate different degrees of tilt by quantitatively adjusting the telescopic length of the jacks, so as to perform quantitative analysis.
- the floor simulation device 6 includes four upper plates, a lower plate and jacks. Each upper plate is connected to the lower plate through four jacks, and the jacks are connected to the host computer through a controller. The different tilt directions and tilt angles of the upper plate can be controlled according to the expansion and contraction changes of the four jacks.
- the lower plate of the floor simulation device 6 is fixed to the ground through anchor bolts, and the jacks are respectively connected to the upper plate and the lower plate through welding.
- the controller controls the corresponding jack to rise and fall according to the instruction, thereby changing the angle, distance and other positional relationships between the four upper top plates and the lower bottom plate of the bottom plate simulation device, simulating the different inclination directions and different inclination angles of the bottom plate where the hydraulic support is located, and then simulating the uneven working conditions of the bottom plate where the support is located in the fully mechanized mining working face, so as to explore the influence of different working conditions of the bottom plate on the operating state of the coal placing mechanism of the hydraulic support.
- the lower base plate of the hydraulic support posture control device 8 is connected to the four upper top plates of the base plate simulation device 6 by bolts.
- the lower bottom plate of the rear scraper conveyor posture control device 5 is connected to the two upper top plates in the bottom plate simulation device 6 by bolts.
- the hydraulic support comprises a top beam 1, a shielding beam 2, a tail beam 3, a base 9, four hydraulic columns 12, a front connecting rod 11 and a rear connecting rod 10, wherein the top beam 1, the shielding beam 2 and the tail beam 3 are connected in sequence;
- the base 9 is provided with a first limiting guide rail 13, a second limiting guide rail 22, a rear connecting rod movable base 15, a front connecting rod fixed base 17, a rear column socket fixed base 19 and a front column socket movable base 21;
- the rear connecting rod 10 is hinged with a rear connecting rod variable support 14, the bottom end of the rear connecting rod variable support 14 is connected to the rear connecting rod movable base 15, and the rear connecting rod movable base 15 is slidably installed in the first limiting guide rail 13;
- the front connecting rod 11 is hinged with a front connecting rod variable support 18, The bottom end of the front connecting rod variable support 18 is connected to the front connecting rod fixed base 17, and the front connecting rod fixed base 17 is connected to the rear connecting rod movable base 15 through the first
- the front connecting rod fixed base 17 is fixed on the support base 9 by welding, and the two ends of the first push jack 16 are respectively fixed to the front connecting rod fixed base 17 and the rear connecting rod movable base 15 by welding.
- the rear connecting rod movable base 15 can move in the first limiting guide rail 13 with the extension and contraction of the first push jack 16, so as to change the horizontal distance between the hinge points of the front connecting rod 11, the rear connecting rod 10 and the base 9.
- the first limiting guide rail 13 is fixed on the hydraulic support base 9 by welding;
- the connecting rod 11 and the rear connecting rod 10 are respectively connected to the front connecting rod variable support 18 and the rear connecting rod variable support 14 by hinges.
- the front connecting rod variable support 18 and the rear connecting rod variable support 14 are composed of jacks, and the expansion and contraction changes are realized by the air supply of the air pump. With the expansion and contraction of the jacks, the vertical heights of the hinge points of the front connecting rod 11, the rear connecting rod 10 and the base 9 are changed; with the changes in the horizontal and vertical distances between the hinge points of the front connecting rod 11, the rear connecting rod 10 and the base 9, the structural parameters of the four-link hydraulic support As the changes occur, diverse simulations of hydraulic support structures are achieved.
- the rear column socket fixed base 19 is fixed on the hydraulic support base 9 by welding, and the two ends of the second push jack 20 are respectively fixed to the rear column socket fixed base 19 and the front column socket movable base 21 by welding.
- the front column socket movable base 21 can move on the second limit guide rail 22 with the extension and contraction of the second push jack 20, thereby changing the distance between the front and rear column sockets, so as to simulate different working postures of the hydraulic support.
- the second limit guide rail 22 is fixed on the hydraulic support base 9 by welding. In this way, the operation state of the hydraulic support coal discharge mechanism can be explored when the hydraulic support is in different postures such as forward tilt, backward tilt, left and right tilt, and the situation of the top coal falling on the rear scraper conveyor 4.
- the rear connecting rod 10 includes a sleeve, a screw, a clutch and a first screw motor 28.
- the first screw motor 28 is connected to the screw through the clutch.
- the screw is threadedly connected to the sleeve.
- the sleeve is hinged to the shield beam.
- the first screw motor 28 and the clutch are connected to the host computer through a controller.
- the front connecting rod 11 includes a sleeve, a screw, a clutch and a second screw motor 23.
- the second screw motor 23 is connected to the screw through the clutch.
- the screw is threadedly connected to the sleeve.
- the sleeve is hinged to the shield beam.
- the second screw motor 23 and the clutch are connected to the host computer through a controller.
- both the first screw motor 28 and the second screw motor 23 are stepper motors.
- the stepper motor rotates clockwise or counterclockwise, the screw and the sleeve move relative to each other to achieve elongation or shortening, thereby achieving the purpose of changing the length of the front connecting rod or rear connecting rod structure of the hydraulic support.
- the front connecting rod or rear connecting rod changes the corresponding length; and at this time, the length of the front connecting rod or rear connecting rod only changes with the rotation of the stepper motor, and does not change with the change in the length of other rods of the four-bar linkage.
- the influence of the change in the length of the four-bar linkage and the change in the angle between the four-bar linkage with the change in length on the operating state of the hydraulic support coal discharge mechanism can be simulated.
- the rotation of the stepper motor no longer changes the length of the front link or the rear link.
- the length of the front link or the rear link changes with the length of other rods in the four-link, and is in a follow-up state.
- the influence of the change in the length of the four-link and the unchanged angle between the four-link on the operating state of the hydraulic support coal placing mechanism can be simulated.
- the stepper motor controller When the stepper motor controller receives instructions from the host computer, it controls the opening and closing of the clutch according to the instructions, and controls the rotation direction and number of revolutions of the stepper motor, thereby controlling the extension or shortening of the screw sleeve by a corresponding length, realizing the change of the length of the front connecting rod and the rear connecting rod, and then simulating brackets with different structural parameters to expand the adaptability of the test bench and improve the credibility of the test data.
- the base 9 is connected to the upper top plate of the hydraulic support posture control device 8 by bolts.
- the rear scraper conveyor 4 is connected to the upper top plate of the rear scraper conveyor posture control device 5 by bolts.
- the shielding beam 2 includes a main body, on which a rear link fixed articulated support 24, a front link movable articulated support 26, a third push jack 25 and a third limiting guide rail 27 are arranged; the rear link fixed articulated support 24 is hinged to the sleeve of the rear link 10, the front link movable articulated support 26 is hinged to the sleeve of the front link 11, the front link movable articulated support 26 is slidably installed in the third limiting guide rail 27, the rear link fixed articulated support 24 and the front link movable articulated support 26 are connected by the third push jack 25, and the third push jack 25 is connected to the host computer through a controller.
- the rear link fixed articulated support 24 is fixed on the shielding beam body by welding, and is connected to the rear link 10 by a hinge; the two ends of the third push jack 25 are respectively fixed on the rear link fixed articulated support 24 and the front link movable articulated support 26 by welding.
- the third push jack 25 is extended and retracted, the front link movable articulated support 26 can move on the third limiting guide rail 27, thereby changing the structure of the four-link hydraulic support.
- the third limiting guide rail 27 is fixed on the shielding beam body by welding.
- Embodiment 2 is a diagrammatic representation of Embodiment 1:
- a coal discharge mechanism operation status monitoring test bench the structure of which is as described in Example 1, except that: the monitoring test bench also includes a visual monitoring device 7, the visual monitoring device 7 includes a camera, an image processing module and a data transmission module, the camera is fixedly connected to a three-way pan-tilt head, the three-way pan-tilt head is connected to a tail beam 3, and the camera is connected to a host computer via an image processing module and a data transmission module.
- the visual monitoring device 7 collects the accumulation situation of the top coal dropped by the coal discharge mechanism onto the rear scraper conveyor through a camera, and performs basic processing such as sharpening and image segmentation on the collected pictures through the image processing module and transmits the data to the host computer.
- the host computer obtains the accumulation situation of the top coal on the rear scraper conveyor through further processing, and determines whether the top coal is scattered outside the rear scraper conveyor, and whether the rear conveyor is overloaded, empty or lightly loaded.
- the designed test bench changes the length of each rod of the four-link hydraulic support and the distance between the front and rear column sockets, thus changing the structural parameters of the hydraulic support, and simulating the functions of different types of supports by sending instructions to the controller through the host computer;
- the hydraulic support posture control device can change the posture of the hydraulic support, simulate the front and back, left and right tilt of the support, the head up and the head down of the support, and quantitatively simulate different degrees of tilt;
- the rear scraper conveyor posture control device can change the posture of the rear scraper conveyor, simulate different degrees of tilt, tilt, etc.
- the bottom plate simulation device simulates the influence of different inclination directions, different inclination sizes, and unevenness of the bottom plate of the underground fully mechanized mining face on the operation state of the hydraulic support coal placing mechanism and the situation of the top coal being placed on the rear scraper conveyor by changing the telescopic size of different jacks in the device;
- the visual monitoring device can monitor the operation state of the coal placing mechanism, the situation of the top coal being placed and the rear scraper conveyor in real time.
- the different structural parameters of the hydraulic support, the different parameters of the simulated bottom plate, the different parameters of the hydraulic support attitude control device, and the different parameters of the attitude control device of the rear scraper conveyor are changed by the control variable method, and then the operation state of the coal placing mechanism in each working condition and the situation of the top coal being placed on the rear scraper conveyor are monitored by the visual monitoring device, so as to obtain the influence results of each structural parameter or working condition on the operation state of the coal placing mechanism.
- Embodiment 3 is a diagrammatic representation of Embodiment 3
- the working method of the coal discharge mechanism operation status monitoring test bench as described in Example 2 specifically includes the following steps:
- the host computer sends instructions to the controller, and the controller controls the hydraulic column 12, the first screw motor 28, the second screw motor 23, the clutch, the first push jack 16, the second push jack 20 and the jacks of each posture adjustment device to operate, thereby changing the structural parameters of the hydraulic support to simulate different types of supports, changing the posture of the hydraulic support to simulate different working conditions of the support, changing the posture of the rear scraper conveyor to simulate different working conditions of the conveyor, and changing the posture of different upper top plates in the bottom plate simulation device to simulate the influence of different working conditions of the support chassis on the operating state of the coal placing mechanism and the top coal placing situation;
- the visual monitoring device monitors the operating status of the coal placing mechanism in each working condition and the situation of the top coal being placed on the rear scraper conveyor, so as to obtain the influence of various structural parameters or working conditions on the operating status of the coal placing mechanism.
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Abstract
Description
本发明涉及一种放煤机构运行状态监测试验台及其应用,属于放顶煤支架模拟实验设备技术领域。The invention relates to a coal caving mechanism operation state monitoring test bench and application thereof, belonging to the technical field of top coal caving support simulation experimental equipment.
放顶煤支架的发展从高位开天窗式单输送机到中位开天窗式双输送机,再到目前主要应用的低位放顶煤支架。低位放顶煤开采技术主要设备由低位放顶煤支架与双输送机组成。低位放顶煤支架放煤时尾梁下摆打开放煤口,顶煤经放煤口落入后部刮板输送机上。然而在放煤过程中易出现放煤口与后部刮板输送机错位的情况,使顶煤不能完全落入后部刮板输送机之中,散落在输送机之外,降低了顶煤回收率。井下环境和条件复杂,研究成本高昂,同时更换液压支架型号困难,无法探究不同型号和不同结构的液压支架在不同工况下放煤机构的运行状态,也无法探究液压支架处于非合理位姿时放煤机构的运行状态。The development of the top coal caving support has evolved from a high-position skylight single conveyor to a mid-position skylight double conveyor, and then to the low-position top coal caving support that is currently the main application. The main equipment of the low-position top coal caving mining technology consists of a low-position top coal caving support and a double conveyor. When the low-position top coal caving support caving coal, the tail beam swings down to open the coal caving port, and the top coal falls into the rear scraper conveyor through the coal caving port. However, during the coal caving process, the coal caving port and the rear scraper conveyor are easily misaligned, so that the top coal cannot fall completely into the rear scraper conveyor, and it is scattered outside the conveyor, reducing the top coal recovery rate. The underground environment and conditions are complex, the research cost is high, and it is difficult to replace the hydraulic support model. It is impossible to explore the operating status of the coal caving mechanism of hydraulic supports of different models and structures under different working conditions, nor is it possible to explore the operating status of the coal caving mechanism when the hydraulic support is in an unreasonable position.
经检索发现,中国专利文献CN108827673A公开了一种适用不同架型液压支架的采煤工作面相似模拟实验台。包括底座,所述底座包括梯台和稳定块,并且梯台的顶部开设有凹槽,所述梯台和稳定块的顶部均转动连接有旋转装置,并且旋转装置的顶部活动连接有液压加载装置,所述旋转装置的包括可旋转连接支座,并且可旋转连接支座的顶部转动连接有支撑千斤顶,所述支撑千斤顶的顶部通过可旋转连接支座与液压加载装置的表面转动连接,涉及煤矿技术领域,通过变换多功能液压支架的顶板、底板、掩护板和液压活柱以及连杆两两之间的铰接位置,模拟不同架型液压支架,大大提高了加载能力和数据的精准度,使同一台实验平台上实现不同架型液压支架、不同采场环境下的三维仿真模拟实验。After searching, it was found that Chinese patent document CN108827673A discloses a similar simulation test bench for coal mining working faces suitable for different frame types of hydraulic supports. It includes a base, the base includes a step platform and a stabilizing block, and a groove is provided on the top of the step platform, the top of the step platform and the stabilizing block are both rotatably connected with a rotating device, and the top of the rotating device is movably connected with a hydraulic loading device, the rotating device includes a rotatable connecting support, and the top of the rotatable connecting support is rotatably connected with a supporting jack, and the top of the supporting jack is rotatably connected to the surface of the hydraulic loading device through a rotatable connecting support, which relates to the field of coal mine technology, and simulates different frame types of hydraulic supports by changing the top plate, bottom plate, shield plate and hydraulic plunger of the multifunctional hydraulic support and the hinged position between the connecting rods, greatly improving the loading capacity and data accuracy, so that three-dimensional simulation experiments of different frame types of hydraulic supports and different mining field environments can be realized on the same experimental platform.
中国专利文献CN104807666A公开了一种基于采煤工作面支护和移架动态模拟的实验装置。包括可调节角度底座、加载实验台、可变架型液压支架、岩石试件、可滑动底座、信号采集系统以及信号处理系统,其中所述可调节角度底座包括相互铰接底板、承压板和底座前后连杆;所述加载实验台放置在可调节角度底座上;所述可变架型液压支架放置在加载垫板下方和可滑动底座上方;所述岩石 试件放置在支架顶梁上方和支架底座下方;所述可滑动底座放置在可调节角度底座的承压板上方和底板岩石试件下方;所述信号采集系统包括裂隙信号传感器、裂隙信号放大器、压力采集器、压力传感器;所述信号处理系统包括压力示波器和波形分析仪。本发明可实现多种采场条件的耦合作用模拟研究。Chinese patent document CN104807666A discloses an experimental device based on dynamic simulation of coal mining face support and frame shifting. It includes an adjustable angle base, a loading test bench, a variable frame type hydraulic support, a rock specimen, a slidable base, a signal acquisition system, and a signal processing system, wherein the adjustable angle base includes a mutually hinged bottom plate, a pressure plate, and front and rear connecting rods of the base; the loading test bench is placed on the adjustable angle base; the variable frame type hydraulic support is placed under the loading pad and above the slidable base; the rock The test piece is placed above the support top beam and below the support base; the slidable base is placed above the pressure plate of the adjustable angle base and below the bottom plate rock test piece; the signal acquisition system includes a crack signal sensor, a crack signal amplifier, a pressure collector, and a pressure sensor; the signal processing system includes a pressure oscilloscope and a waveform analyzer. The present invention can realize the coupling effect simulation research of various stope conditions.
然而,已知公开的专利文献大多是液压支架自身的工作状态、支护和移架的动态模拟实验,还为发现针对放煤机构运行状态的监测试验,即目前缺少针对放煤机构与后部刮板输送机整体的运行状态的监测试验系统。However, most of the known public patent documents are dynamic simulation experiments on the working state, support and frame movement of the hydraulic support itself, and there are no monitoring tests on the operating state of the coal placing mechanism. That is, there is currently a lack of a monitoring test system for the overall operating state of the coal placing mechanism and the rear scraper conveyor.
发明内容Summary of the invention
针对现有技术的不足,本发明提供一种放煤机构运行状态监测试验台,该试验台专门用来模拟监测放顶煤支架的放煤机构与后部刮板输送机的运行工作状态。In view of the deficiencies of the prior art, the present invention provides a coal caving mechanism operation status monitoring test bench, which is specially used to simulate and monitor the operation working status of the coal caving mechanism and the rear scraper conveyor of the top coal caving support.
本发明还提供一种放煤机构运行状态监测试验台的工作方法。The invention also provides a working method of a coal placing mechanism operation status monitoring test bench.
本发明的技术方案如下:The technical solution of the present invention is as follows:
一种放煤机构运行状态监测试验台,包括液压支架、液压支架姿态控制装置、后部刮板输送机、后部刮板输送机姿态控制装置、底板模拟装置、上位机和控制器;A coal placing mechanism operation status monitoring test bench comprises a hydraulic support, a hydraulic support posture control device, a rear scraper conveyor, a rear scraper conveyor posture control device, a bottom plate simulation device, a host computer and a controller;
液压支架放置在液压支架姿态控制装置上,后部刮板输送机放置在后部刮板输送机姿态控制装置上,液压支架姿态控制装置和后部刮板输送机姿态控制装置放置在底板模拟装置上;The hydraulic support is placed on the hydraulic support posture control device, the rear scraper conveyor is placed on the rear scraper conveyor posture control device, and the hydraulic support posture control device and the rear scraper conveyor posture control device are placed on the bottom plate simulation device;
液压支架、液压支架姿态控制装置、后部刮板输送机姿态控制装置及底板模拟装置分别通过控制器与上位机连接。The hydraulic support, the hydraulic support posture control device, the rear scraper conveyor posture control device and the bottom plate simulation device are respectively connected to the host computer through the controller.
优选的,所述液压支架姿态控制装置和后部刮板输送机姿态控制装置均包括上顶板、下底板和六个千斤顶,六个千斤顶的上下两端分别连接上顶板和下底板,六个千斤顶通过控制器与上位机连接。Preferably, the hydraulic support posture control device and the rear scraper conveyor posture control device both include an upper top plate, a lower bottom plate and six jacks, the upper and lower ends of the six jacks are respectively connected to the upper top plate and the lower bottom plate, and the six jacks are connected to the host computer through a controller.
优选的,所述底板模拟装置包括四块上顶板、下底板和千斤顶,每块上顶板均通过四个千斤顶与下底板连接,千斤顶通过控制器与上位机连接。Preferably, the base plate simulation device comprises four upper plates, a lower base plate and jacks, each of the upper plates is connected to the lower base plate via four jacks, and the jacks are connected to the host computer via a controller.
优选的,所述液压支架姿态控制装置的下底板通过螺栓与底板模拟装置的四块上顶板连接。Preferably, the lower base plate of the hydraulic support posture control device is connected to the four upper top plates of the base plate simulation device by bolts.
优选的,所述后部刮板输送机姿态控制装置的下底板通过螺栓与底板模拟装 置的两块上顶板连接。Preferably, the lower bottom plate of the rear scraper conveyor posture control device is connected to the bottom plate simulation device by bolts. The two upper plates are connected.
优选的,所述液压支架包括顶梁、掩护梁、尾梁、底座、液压立柱、前连杆和后连杆,顶梁、掩护梁和尾梁依次连接;底座上设置有第一限位导轨、第二限位导轨、后连杆可移动底座、前连杆固定底座、后排柱窝固定底座和前排柱窝可移动底座;后连杆铰接有后连杆可变支座,后连杆可变支座的底端连接后连杆可移动底座,后连杆可移动底座设置在第一限位导轨内;前连杆铰接有前连杆可变支座,前连杆可变支座的底端连接前连杆固定底座,前连杆固定底座与后连杆可移动底座之间通过第一推移千斤顶连接;液压立柱的底端分别连接后排柱窝固定底座和前排柱窝可移动底座,后排柱窝固定底座和前排柱窝可移动底座之间通过第二推移千斤顶连接,前排柱窝可移动底座设置在第二限位导轨内;第一推移千斤顶和第二推移千斤顶通过控制器与上位机连接。Preferably, the hydraulic support comprises a top beam, a shield beam, a tail beam, a base, a hydraulic column, a front link and a rear link, wherein the top beam, the shield beam and the tail beam are connected in sequence; the base is provided with a first limiting guide rail, a second limiting guide rail, a movable base of a rear link, a fixed base of a front link, a fixed base of a rear column socket and a movable base of a front column socket; the rear link is hinged with a rear link variable support, the bottom end of the rear link variable support is connected to the movable base of the rear link, and the movable base of the rear link is arranged in the first limiting guide rail; the front link is hinged There is a front connecting rod variable support, the bottom end of the front connecting rod variable support is connected to the front connecting rod fixed base, and the front connecting rod fixed base and the rear connecting rod movable base are connected through a first push jack; the bottom ends of the hydraulic columns are respectively connected to the rear column socket fixed base and the front column socket movable base, and the rear column socket fixed base and the front column socket movable base are connected through a second push jack, and the front column socket movable base is arranged in a second limiting guide rail; the first push jack and the second push jack are connected to the host computer through a controller.
优选的,所述后连杆包括套筒、丝杠、离合器和第一丝杠电机,第一丝杠电机通过离合器与丝杠连接,丝杠与套筒螺纹连接,套筒与掩护梁铰接,第一丝杠电机和离合器通过控制器与上位机连接。Preferably, the rear connecting rod includes a sleeve, a screw, a clutch and a first screw motor, the first screw motor is connected to the screw through the clutch, the screw is threadedly connected to the sleeve, the sleeve is hinged to the shield beam, and the first screw motor and the clutch are connected to the host computer through a controller.
优选的,所述前连杆包括套筒、丝杠、离合器和第二丝杠电机,第二丝杠电机通过离合器与丝杠连接,丝杠与套筒螺纹连接,套筒与掩护梁铰接,第二丝杠电机和离合器通过控制器与上位机连接。Preferably, the front connecting rod includes a sleeve, a screw, a clutch and a second screw motor, the second screw motor is connected to the screw through the clutch, the screw is threadedly connected to the sleeve, the sleeve is hinged to the shield beam, and the second screw motor and the clutch are connected to the host computer through a controller.
优选的,所述第一丝杠电机和第二丝杠电机选用步进电机。Preferably, the first screw motor and the second screw motor are stepper motors.
优选的,所述底座通过螺栓连接液压支架姿态控制装置的上顶板。Preferably, the base is connected to an upper top plate of the hydraulic support attitude control device by bolts.
优选的,所述后部刮板输送机通过螺栓连接在后部刮板输送机姿态控制装置的上顶板。Preferably, the rear scraper conveyor is connected to the upper top plate of the rear scraper conveyor posture control device by bolts.
优选的,所述掩护梁包括本体,本体上设置有后连杆固定铰接支座、前连杆可移动铰接支座、第三推移千斤顶和第三限位导轨;后连杆固定铰接支座与后连杆的套筒铰接,前连杆可移动铰接支座与前连杆的套筒铰接,前连杆可移动铰接支座设置在第三限位导轨内,后连杆固定铰接支座和前连杆可移动铰接支座之间通过第三推移千斤顶连接,第三推移千斤顶通过控制器与上位机连接。Preferably, the shield beam includes a main body, on which a fixed articulated support of a rear link, a movable articulated support of a front link, a third push jack and a third limiting guide rail are provided; the fixed articulated support of the rear link is hinged to the sleeve of the rear link, the movable articulated support of the front link is hinged to the sleeve of the front link, the movable articulated support of the front link is arranged in the third limiting guide rail, the fixed articulated support of the rear link and the movable articulated support of the front link are connected by the third push jack, and the third push jack is connected to the host computer through a controller.
优选的,所述监测试验台还包括视觉监测装置,视觉监测装置包括摄像机、图像处理模块和数据传输模块,摄像机固定连接在三向云台上,三向云台连接在尾梁上,摄像机通过图像处理模块、数据传输模块连接上位机。此设计的好处是, 通过摄像机采集由放煤机构落于后部刮板输送机之上的顶煤的堆积情况,并通过图像处理模块对采集到的图片进行锐化、图像分割等基本处理并将数据传输给上位机,上位机通过进一步处理,得到顶煤在后部刮板输送机上堆积的情况,并判断顶煤是否散落在后部刮板输送机之外,以及后部输送是否出现过载或空载、轻载的情况。Preferably, the monitoring test bench also includes a visual monitoring device, which includes a camera, an image processing module and a data transmission module. The camera is fixedly connected to the three-way pan-tilt head, which is connected to the tail beam. The camera is connected to the host computer through the image processing module and the data transmission module. The advantage of this design is that The camera is used to collect the accumulation of top coal dropped by the coal discharge mechanism onto the rear scraper conveyor, and the image processing module performs basic processing such as sharpening and image segmentation on the collected pictures and transmits the data to the host computer. The host computer obtains the accumulation of top coal on the rear scraper conveyor through further processing, and determines whether the top coal is scattered outside the rear scraper conveyor, and whether the rear conveyor is overloaded, empty or lightly loaded.
一种放煤机构运行状态监测试验台的工作方法,包括以下步骤:A working method of a coal discharge mechanism operation status monitoring test bench comprises the following steps:
由上位机发送指令给控制器,控制器分别控制液压立柱、第一丝杠电机、第二丝杠电机、离合器、第一推移千斤顶、第二推移千斤顶及各姿态调整装置的千斤顶进行作业,以此改变液压支架结构参数从而模拟不同型号支架,改变液压支架的姿态从而模拟支架的不同工况,改变后部刮板输送机的姿态从而模拟输送机的不同工况,改变底板模拟装置中不同上顶板的姿态从而模拟支架底盘的不同工况对放煤机构运行状态及顶煤放落情况的影响;The host computer sends instructions to the controller, and the controller controls the hydraulic column, the first screw motor, the second screw motor, the clutch, the first push jack, the second push jack and the jacks of each posture adjustment device to operate, thereby changing the structural parameters of the hydraulic support to simulate different types of supports, changing the posture of the hydraulic support to simulate different working conditions of the support, changing the posture of the rear scraper conveyor to simulate different working conditions of the conveyor, and changing the posture of different upper top plates in the bottom plate simulation device to simulate the influence of different working conditions of the support chassis on the operating state of the coal placing mechanism and the top coal placing situation;
视觉监测装置对每一种工况的放煤机构运行状态以及顶煤放落于后部刮板输送机的情况进行监测,从而得到各结构参数或工况对于放煤机构运行状态的影响结果。The visual monitoring device monitors the operating status of the coal placing mechanism in each working condition and the situation of the top coal being placed on the rear scraper conveyor, so as to obtain the influence of various structural parameters or working conditions on the operating status of the coal placing mechanism.
本发明的技术特点和有益效果:Technical features and beneficial effects of the present invention:
1、本发明首次提出了针对放煤机构与后部刮板输送机运行状态和顶煤放落情况进行监测的试验台。该试验台可模拟不同支架型号、不同放煤高度、支架不同姿态、放煤机构不同俯仰角、后部刮板输送机的不同工作姿态、后部刮板输送机不同位置的工况可调的试验台。1. The present invention proposes for the first time a test bench for monitoring the operating status of the coal placing mechanism and the rear scraper conveyor and the top coal placing situation. The test bench can simulate different support models, different coal placing heights, different support postures, different pitch angles of the coal placing mechanism, different working postures of the rear scraper conveyor, and different positions of the rear scraper conveyor.
2、通过本发明提出的监测试验台模拟所得到的数据,对实际放顶煤开采中智能化放煤具有参考意义,使其放顶煤开采在不同工况下均能使顶煤回收率达到最大,对顶煤回收具有较高的经济价值和现实意义。2. The data obtained through the simulation of the monitoring test bench proposed in the present invention has a reference significance for the intelligent coal caving in actual top coal caving mining, so that the top coal recovery rate can be maximized under different working conditions, which has high economic value and practical significance for top coal recovery.
图1为监测试验台的结构示意图;Figure 1 is a schematic diagram of the structure of the monitoring test bench;
图2为液压支架结构示意图;Figure 2 is a schematic diagram of the hydraulic support structure;
图3为液压支架底座结构示意图;Figure 3 is a schematic diagram of the hydraulic support base structure;
图4为液压支架掩护梁结构示意图;Figure 4 is a schematic diagram of the hydraulic support shield beam structure;
图中:1为顶梁、2为掩护梁、3为尾梁、4为后部刮板输送机、5为后部刮 板输送机姿态控制装置、6为底板模拟装置、7为视觉监测装置、8为液压支架姿态控制装置、9为底座、10为后连杆、11为前连杆、12为液压立柱。13为第一限位导轨、14为后连杆可变支座、15为后连杆可移动底座、16为第一推移千斤顶、17为前连杆固定底座、18为前连杆可变支座、19为后排柱窝固定底座、20为第二推移千斤顶、21为前排柱窝可移动底座、22为第二限位导轨、23为第二丝杠电机、24为后连杆固定铰接支座、25为第三推移千斤顶、26为前连杆可移动铰接支座、27为第三限位导轨、28为第一丝杠电机。In the figure: 1 is the top beam, 2 is the shield beam, 3 is the tail beam, 4 is the rear scraper conveyor, 5 is the rear scraper The plate conveyor posture control device, 6 is the bottom plate simulation device, 7 is the visual monitoring device, 8 is the hydraulic support posture control device, 9 is the base, 10 is the rear connecting rod, 11 is the front connecting rod, and 12 is the hydraulic column. 13 is the first limit rail, 14 is the rear connecting rod variable support, 15 is the rear connecting rod movable base, 16 is the first push jack, 17 is the front connecting rod fixed base, 18 is the front connecting rod variable support, 19 is the rear column socket fixed base, 20 is the second push jack, 21 is the front column socket movable base, 22 is the second limit rail, 23 is the second screw motor, 24 is the rear connecting rod fixed hinge support, 25 is the third push jack, 26 is the front connecting rod movable hinge support, 27 is the third limit rail, and 28 is the first screw motor.
下面通过实施例并结合附图对本发明做进一步说明,但不限于此。The present invention will be further described below by way of embodiments in conjunction with the accompanying drawings, but is not limited thereto.
实施例1:Embodiment 1:
如图1-4所示,本实施例提供一种放煤机构运行状态监测试验台,包括液压支架、液压支架姿态控制装置8、后部刮板输送机4、后部刮板输送机姿态控制装置5、底板模拟装置6、上位机和控制器;As shown in Fig. 1-4, this embodiment provides a coal placing mechanism operation state monitoring test bench, including a hydraulic support, a hydraulic support posture control device 8, a rear scraper conveyor 4, a rear scraper conveyor posture control device 5, a floor simulation device 6, a host computer and a controller;
液压支架放置在液压支架姿态控制装置8上,后部刮板输送机4放置在后部刮板输送机姿态控制装置5上,液压支架姿态控制装置8和后部刮板输送机姿态控制装置5放置在底板模拟装置6上;The hydraulic support is placed on the hydraulic support posture control device 8, the rear scraper conveyor 4 is placed on the rear scraper conveyor posture control device 5, and the hydraulic support posture control device 8 and the rear scraper conveyor posture control device 5 are placed on the bottom plate simulation device 6;
液压支架、液压支架姿态控制装置8、后部刮板输送机姿态控制装置5及底板模拟装置6分别通过控制器与上位机连接。The hydraulic support, the hydraulic support posture control device 8, the rear scraper conveyor posture control device 5 and the bottom plate simulation device 6 are connected to the host computer through the controller respectively.
具体地,液压支架姿态控制装置8和后部刮板输送机姿态控制装置5结构相同,均包括上顶板、下底板和六个千斤顶,六个千斤顶的上下两端分别焊接上顶板和下底板,六个千斤顶通过控制器与上位机连接。六个千斤顶接收来自上位机的控制信号,并控制其中的千斤顶进行伸长或缩短,以模拟液压支架底座9的低头、抬头、倾斜、水平等不同姿态,进而探究液压支架不同的姿态对放煤机构运行状态的影响,并通过定量调整千斤顶的伸缩长度,准确模拟不同的倾斜程度,从而进行定量分析。Specifically, the hydraulic support posture control device 8 and the rear scraper conveyor posture control device 5 have the same structure, both including an upper top plate, a lower bottom plate and six jacks, the upper and lower ends of the six jacks are welded to the upper top plate and the lower bottom plate respectively, and the six jacks are connected to the host computer through a controller. The six jacks receive control signals from the host computer and control the jacks therein to extend or shorten, so as to simulate different postures of the hydraulic support base 9, such as lowering, raising, tilting, and horizontal, and then explore the influence of different postures of the hydraulic support on the operating state of the coal discharge mechanism, and accurately simulate different degrees of tilt by quantitatively adjusting the telescopic length of the jacks, so as to perform quantitative analysis.
底板模拟装置6包括四块上顶板、下底板和千斤顶,每块上顶板均通过四个千斤顶与下底板连接,千斤顶通过控制器与上位机连接。根据四个千斤顶的伸缩变化可控制上顶板不同的倾斜方向和倾斜角度。底板模拟装置6的下底板通过地脚螺栓固定于地面,千斤顶通过焊接分别与上顶板和下底板连接。当上位机发出 指令给控制器时,控制器根据指令控制相应的千斤顶进行升降,从而改变底板模拟装置四块上顶板与下底板之间的角度、距离等位置关系,模拟液压支架所处底板的不同倾斜方向和不同倾角大小,进而模拟在综采工作面中支架所在底板凹凸不平的工况,以探究底板的不同工况对于液压支架放煤机构运行状态的影响。The floor simulation device 6 includes four upper plates, a lower plate and jacks. Each upper plate is connected to the lower plate through four jacks, and the jacks are connected to the host computer through a controller. The different tilt directions and tilt angles of the upper plate can be controlled according to the expansion and contraction changes of the four jacks. The lower plate of the floor simulation device 6 is fixed to the ground through anchor bolts, and the jacks are respectively connected to the upper plate and the lower plate through welding. When the host computer sends a When the instruction is given to the controller, the controller controls the corresponding jack to rise and fall according to the instruction, thereby changing the angle, distance and other positional relationships between the four upper top plates and the lower bottom plate of the bottom plate simulation device, simulating the different inclination directions and different inclination angles of the bottom plate where the hydraulic support is located, and then simulating the uneven working conditions of the bottom plate where the support is located in the fully mechanized mining working face, so as to explore the influence of different working conditions of the bottom plate on the operating state of the coal placing mechanism of the hydraulic support.
液压支架姿态控制装置8的下底板通过螺栓与底板模拟装置6的四块上顶板连接。The lower base plate of the hydraulic support posture control device 8 is connected to the four upper top plates of the base plate simulation device 6 by bolts.
后部刮板输送机姿态控制装置5的下底板通过螺栓与底板模拟装置6中的两块上顶板连接。The lower bottom plate of the rear scraper conveyor posture control device 5 is connected to the two upper top plates in the bottom plate simulation device 6 by bolts.
液压支架包括顶梁1、掩护梁2、尾梁3、底座9、四根液压立柱12、前连杆11和后连杆10,顶梁1、掩护梁2和尾梁3依次连接;底座9上设置有第一限位导轨13、第二限位导轨22、后连杆可移动底座15、前连杆固定底座17、后排柱窝固定底座19和前排柱窝可移动底座21;后连杆10铰接有后连杆可变支座14,后连杆可变支座14的底端连接后连杆可移动底座15,后连杆可移动底座15滑动安装在第一限位导轨13内;前连杆11铰接有前连杆可变支座18,前连杆可变支座18的底端连接前连杆固定底座17,前连杆固定底座17与后连杆可移动底座15之间通过第一推移千斤顶16连接;四根液压立柱12分布两侧平行设置,同一侧的两根液压立柱的底端一前一后分别连接后排柱窝固定底座19和前排柱窝可移动底座21,后排柱窝固定底座19和前排柱窝可移动底座21之间通过第二推移千斤顶20连接,前排柱窝可移动底座21滑动安装在第二限位导轨22内;第一推移千斤顶16和第二推移千斤顶20通过控制器与上位机连接。The hydraulic support comprises a top beam 1, a shielding beam 2, a tail beam 3, a base 9, four hydraulic columns 12, a front connecting rod 11 and a rear connecting rod 10, wherein the top beam 1, the shielding beam 2 and the tail beam 3 are connected in sequence; the base 9 is provided with a first limiting guide rail 13, a second limiting guide rail 22, a rear connecting rod movable base 15, a front connecting rod fixed base 17, a rear column socket fixed base 19 and a front column socket movable base 21; the rear connecting rod 10 is hinged with a rear connecting rod variable support 14, the bottom end of the rear connecting rod variable support 14 is connected to the rear connecting rod movable base 15, and the rear connecting rod movable base 15 is slidably installed in the first limiting guide rail 13; the front connecting rod 11 is hinged with a front connecting rod variable support 18, The bottom end of the front connecting rod variable support 18 is connected to the front connecting rod fixed base 17, and the front connecting rod fixed base 17 is connected to the rear connecting rod movable base 15 through the first push jack 16; the four hydraulic columns 12 are distributed and arranged in parallel on both sides, and the bottom ends of the two hydraulic columns on the same side are connected to the rear column socket fixed base 19 and the front column socket movable base 21 one after the other, respectively, the rear column socket fixed base 19 and the front column socket movable base 21 are connected through the second push jack 20, and the front column socket movable base 21 is slidably installed in the second limiting guide rail 22; the first push jack 16 and the second push jack 20 are connected to the host computer through the controller.
前连杆固定底座17通过焊接固定于支架底座9之上,第一推移千斤顶16两端分别通过焊接固定于前连杆固定底座17和后连杆可移动底座15,后连杆可移动底座15可随着第一推移千斤顶16的伸缩在第一限位导轨13内移动,从而可改变前连杆11、后连杆10与底座9的铰接点之间的水平距离,第一限位导轨13通过焊接固定于液压支架底座9之上;前连杆11、后连杆10分别与前连杆可变支座18、后连杆可变支座14通过铰链连接,前连杆可变支座18、后连杆可变支座14由千斤顶构成,并通过气泵的供气实现伸缩变化,随着千斤顶的伸缩,改变了前连杆11、后连杆10与底座9铰接点的垂直高度;随着前连杆11、后连杆10与底座9铰接点水平与垂直方向上距离的改变,液压支架四连杆的结构参数 也随着发生变化,实现了液压支架结构的多样性模拟。The front connecting rod fixed base 17 is fixed on the support base 9 by welding, and the two ends of the first push jack 16 are respectively fixed to the front connecting rod fixed base 17 and the rear connecting rod movable base 15 by welding. The rear connecting rod movable base 15 can move in the first limiting guide rail 13 with the extension and contraction of the first push jack 16, so as to change the horizontal distance between the hinge points of the front connecting rod 11, the rear connecting rod 10 and the base 9. The first limiting guide rail 13 is fixed on the hydraulic support base 9 by welding; The connecting rod 11 and the rear connecting rod 10 are respectively connected to the front connecting rod variable support 18 and the rear connecting rod variable support 14 by hinges. The front connecting rod variable support 18 and the rear connecting rod variable support 14 are composed of jacks, and the expansion and contraction changes are realized by the air supply of the air pump. With the expansion and contraction of the jacks, the vertical heights of the hinge points of the front connecting rod 11, the rear connecting rod 10 and the base 9 are changed; with the changes in the horizontal and vertical distances between the hinge points of the front connecting rod 11, the rear connecting rod 10 and the base 9, the structural parameters of the four-link hydraulic support As the changes occur, diverse simulations of hydraulic support structures are achieved.
后排柱窝固定底座19通过焊接固定于液压支架底座9之上,第二推移千斤顶20两端分别通过焊接固定于后排柱窝固定底座19和前排柱窝可移动底座21,前排柱窝可移动底座21可随着第二推移千斤顶20的伸缩在第二限位导轨22上移动,从而改变前、后排立柱柱窝之间的距离,从而可以模拟出液压支架不同的工作姿态,第二限位导轨22通过焊接固定于液压支架底座9之上。从而可以探究液压支架处于前倾、后仰、左右倾斜等不同姿态时,液压支架放煤机构运行的状态,以及顶煤落于后部刮板输送机4的情况。The rear column socket fixed base 19 is fixed on the hydraulic support base 9 by welding, and the two ends of the second push jack 20 are respectively fixed to the rear column socket fixed base 19 and the front column socket movable base 21 by welding. The front column socket movable base 21 can move on the second limit guide rail 22 with the extension and contraction of the second push jack 20, thereby changing the distance between the front and rear column sockets, so as to simulate different working postures of the hydraulic support. The second limit guide rail 22 is fixed on the hydraulic support base 9 by welding. In this way, the operation state of the hydraulic support coal discharge mechanism can be explored when the hydraulic support is in different postures such as forward tilt, backward tilt, left and right tilt, and the situation of the top coal falling on the rear scraper conveyor 4.
后连杆10包括套筒、丝杠、离合器和第一丝杠电机28,第一丝杠电机28通过离合器与丝杠连接,丝杠与套筒螺纹连接,套筒与掩护梁铰接,第一丝杠电机28和离合器通过控制器与上位机连接。The rear connecting rod 10 includes a sleeve, a screw, a clutch and a first screw motor 28. The first screw motor 28 is connected to the screw through the clutch. The screw is threadedly connected to the sleeve. The sleeve is hinged to the shield beam. The first screw motor 28 and the clutch are connected to the host computer through a controller.
前连杆11包括套筒、丝杠、离合器和第二丝杠电机23,第二丝杠电机23通过离合器与丝杠连接,丝杠与套筒螺纹连接,套筒与掩护梁铰接,第二丝杠电机23和离合器通过控制器与上位机连接。The front connecting rod 11 includes a sleeve, a screw, a clutch and a second screw motor 23. The second screw motor 23 is connected to the screw through the clutch. The screw is threadedly connected to the sleeve. The sleeve is hinged to the shield beam. The second screw motor 23 and the clutch are connected to the host computer through a controller.
本实施例中,第一丝杠电机28和第二丝杠电机23均选用步进电机。当离合器处于打开状态时,随着步进电机的顺时针或逆时针转动,丝杠和套筒发生相对运动实现伸长或缩短,从而达到改变液压支架前连杆或后连杆结构长度的目的。根据步进电机转动方向以及转动圈数的不同,前连杆或后连杆改变相应的长度;且此时前连杆或后连杆的长度仅随步进电机的转动发生改变,不随四连杆其他杆件长度的变化而发生变化。此时可模拟四连杆长度发生变化且四连杆间角度随着长度变化而变化时对于液压支架放煤机构的运行状态的影响。In this embodiment, both the first screw motor 28 and the second screw motor 23 are stepper motors. When the clutch is in the open state, as the stepper motor rotates clockwise or counterclockwise, the screw and the sleeve move relative to each other to achieve elongation or shortening, thereby achieving the purpose of changing the length of the front connecting rod or rear connecting rod structure of the hydraulic support. According to the rotation direction and number of rotations of the stepper motor, the front connecting rod or rear connecting rod changes the corresponding length; and at this time, the length of the front connecting rod or rear connecting rod only changes with the rotation of the stepper motor, and does not change with the change in the length of other rods of the four-bar linkage. At this time, the influence of the change in the length of the four-bar linkage and the change in the angle between the four-bar linkage with the change in length on the operating state of the hydraulic support coal discharge mechanism can be simulated.
离合器处于关闭状态时,步进电机的转动不再改变前连杆或后连杆的长度,此时,前连杆或后连杆的长度随四连杆其他杆件长度的变化而变化,处于一种随动状态。此时可模拟四连杆长度发生变化而四连杆间角度不发生变化时对于液压支架放煤机构的运行状态的影响。When the clutch is closed, the rotation of the stepper motor no longer changes the length of the front link or the rear link. At this time, the length of the front link or the rear link changes with the length of other rods in the four-link, and is in a follow-up state. At this time, the influence of the change in the length of the four-link and the unchanged angle between the four-link on the operating state of the hydraulic support coal placing mechanism can be simulated.
当步进电机控制器接收到上位机的指令时,控制器按照指令控制离合器的开、闭,并控制步进电机的转动方向与转动圈数,从而控制丝杠套筒伸长或缩短相应的长度,实现前连杆、后连杆长度的改变,进而模拟不同结构参数的支架,以扩大试验台的适应范围、提高试验数据的可信度。 When the stepper motor controller receives instructions from the host computer, it controls the opening and closing of the clutch according to the instructions, and controls the rotation direction and number of revolutions of the stepper motor, thereby controlling the extension or shortening of the screw sleeve by a corresponding length, realizing the change of the length of the front connecting rod and the rear connecting rod, and then simulating brackets with different structural parameters to expand the adaptability of the test bench and improve the credibility of the test data.
底座9通过螺栓连接液压支架姿态控制装置8的上顶板。后部刮板输送机4通过螺栓连接在后部刮板输送机姿态控制装置5的上顶板。The base 9 is connected to the upper top plate of the hydraulic support posture control device 8 by bolts. The rear scraper conveyor 4 is connected to the upper top plate of the rear scraper conveyor posture control device 5 by bolts.
掩护梁2包括本体,本体上设置有后连杆固定铰接支座24、前连杆可移动铰接支座26、第三推移千斤顶25和第三限位导轨27;后连杆固定铰接支座24与后连杆10的套筒铰接,前连杆可移动铰接支座26与前连杆11的套筒铰接,前连杆可移动铰接支座26滑动安装在第三限位导轨27内,后连杆固定铰接支座24和前连杆可移动铰接支座26之间通过第三推移千斤顶25连接,第三推移千斤顶25通过控制器与上位机连接。The shielding beam 2 includes a main body, on which a rear link fixed articulated support 24, a front link movable articulated support 26, a third push jack 25 and a third limiting guide rail 27 are arranged; the rear link fixed articulated support 24 is hinged to the sleeve of the rear link 10, the front link movable articulated support 26 is hinged to the sleeve of the front link 11, the front link movable articulated support 26 is slidably installed in the third limiting guide rail 27, the rear link fixed articulated support 24 and the front link movable articulated support 26 are connected by the third push jack 25, and the third push jack 25 is connected to the host computer through a controller.
后连杆固定铰接支座24通过焊接固定于掩护梁本体之上,并与后连杆10通过铰链连接;第三推移千斤顶25两端分别通过焊接固定于后连杆固定铰接支座24与前连杆可移动铰接支座26之上,随着第三推移千斤顶25的伸缩,前连杆可移动铰接支座26可在第三限位导轨27上移动,从而改变液压支架四连杆的结构,第三限位导轨27通过焊接固定于掩护梁本体之上。The rear link fixed articulated support 24 is fixed on the shielding beam body by welding, and is connected to the rear link 10 by a hinge; the two ends of the third push jack 25 are respectively fixed on the rear link fixed articulated support 24 and the front link movable articulated support 26 by welding. As the third push jack 25 is extended and retracted, the front link movable articulated support 26 can move on the third limiting guide rail 27, thereby changing the structure of the four-link hydraulic support. The third limiting guide rail 27 is fixed on the shielding beam body by welding.
实施例2:Embodiment 2:
一种放煤机构运行状态监测试验台,结构如实施例1所述,其不同之处在于:监测试验台还包括视觉监测装置7,视觉监测装置7包括摄像机、图像处理模块和数据传输模块,摄像机固定连接在三向云台上,三向云台连接在尾梁3上,摄像机通过图像处理模块、数据传输模块连接上位机。A coal discharge mechanism operation status monitoring test bench, the structure of which is as described in Example 1, except that: the monitoring test bench also includes a visual monitoring device 7, the visual monitoring device 7 includes a camera, an image processing module and a data transmission module, the camera is fixedly connected to a three-way pan-tilt head, the three-way pan-tilt head is connected to a tail beam 3, and the camera is connected to a host computer via an image processing module and a data transmission module.
视觉监测装置7通过摄像机采集由放煤机构落于后部刮板输送机之上的顶煤的堆积情况,并通过图像处理模块对采集到的图片进行锐化、图像分割等基本处理并将数据传输给上位机,上位机通过进一步处理,得到顶煤在后部刮板输送机上堆积的情况,并判断顶煤是否散落在后部刮板输送机之外,以及后部输送是否出现过载或空载、轻载的情况。The visual monitoring device 7 collects the accumulation situation of the top coal dropped by the coal discharge mechanism onto the rear scraper conveyor through a camera, and performs basic processing such as sharpening and image segmentation on the collected pictures through the image processing module and transmits the data to the host computer. The host computer obtains the accumulation situation of the top coal on the rear scraper conveyor through further processing, and determines whether the top coal is scattered outside the rear scraper conveyor, and whether the rear conveyor is overloaded, empty or lightly loaded.
所设计试验台通过改变组成液压支架四连杆各杆件的长度,以及改变前、后排柱窝之间的距离,改变了液压支架的各结构参数,实现了通过上位机发送指令给控制器,改变液压支架结构参数从而模拟不同型号支架的功能;液压支架姿态控制装置可改变液压支架的姿态,模拟支架的前后、左右倾斜,支架抬头、低头等不同工况,同时可定量的模拟不同的倾斜程度;后部刮板输送机姿态控制装置可改变后部刮板输送机的姿态,模拟后部刮板输送机不同程度的倾斜、歪倒等工 况,进一步探究液压支架和后部刮板输送机相对位置的变化对于放煤机构运行状态的影响,以及顶煤放落在后部刮板输送机之上的情况;底板模拟装置通过改变装置中不同千斤顶的伸缩大小,模拟出井下综采工作面底板的不同倾斜方向,不同倾斜大小,和不平整度对于液压支架放煤机构运行状态的影响以及顶煤放落情况的影响;视觉监测装置可实时监测放煤机构的运行状态,以及顶煤放落与后部刮板输送机的情况。通过控制变量法分别改变液压支架的不同结构参数、模拟底板的不同参数、液压支架姿态控制装置的不同参数、后部刮板输送机姿态控制装置的不同参数等变量,再通过视觉监测装置对每一种工况的放煤机构运行状态以及顶煤放落于后部刮板输送机的情况进行监测,从而得到各结构参数或工况对于放煤机构运行状态的影响结果。The designed test bench changes the length of each rod of the four-link hydraulic support and the distance between the front and rear column sockets, thus changing the structural parameters of the hydraulic support, and simulating the functions of different types of supports by sending instructions to the controller through the host computer; the hydraulic support posture control device can change the posture of the hydraulic support, simulate the front and back, left and right tilt of the support, the head up and the head down of the support, and quantitatively simulate different degrees of tilt; the rear scraper conveyor posture control device can change the posture of the rear scraper conveyor, simulate different degrees of tilt, tilt, etc. of the rear scraper conveyor The influence of the change of relative position between the hydraulic support and the rear scraper conveyor on the operation state of the coal placing mechanism and the situation of the top coal being placed on the rear scraper conveyor are further explored; the bottom plate simulation device simulates the influence of different inclination directions, different inclination sizes, and unevenness of the bottom plate of the underground fully mechanized mining face on the operation state of the hydraulic support coal placing mechanism and the situation of the top coal being placed on the rear scraper conveyor by changing the telescopic size of different jacks in the device; the visual monitoring device can monitor the operation state of the coal placing mechanism, the situation of the top coal being placed and the rear scraper conveyor in real time. The different structural parameters of the hydraulic support, the different parameters of the simulated bottom plate, the different parameters of the hydraulic support attitude control device, and the different parameters of the attitude control device of the rear scraper conveyor are changed by the control variable method, and then the operation state of the coal placing mechanism in each working condition and the situation of the top coal being placed on the rear scraper conveyor are monitored by the visual monitoring device, so as to obtain the influence results of each structural parameter or working condition on the operation state of the coal placing mechanism.
实施例3:Embodiment 3:
如实施例2所述的放煤机构运行状态监测试验台的工作方法,具体包括以下步骤:The working method of the coal discharge mechanism operation status monitoring test bench as described in Example 2 specifically includes the following steps:
由上位机发送指令给控制器,控制器分别控制液压立柱12、第一丝杠电机28、第二丝杠电机23、离合器、第一推移千斤顶16、第二推移千斤顶20及各姿态调整装置的千斤顶进行作业,以此改变液压支架结构参数从而模拟不同型号支架,改变液压支架的姿态从而模拟支架的不同工况,改变后部刮板输送机的姿态从而模拟输送机的不同工况,改变底板模拟装置中不同上顶板的姿态从而模拟支架底盘的不同工况对放煤机构运行状态及顶煤放落情况的影响;The host computer sends instructions to the controller, and the controller controls the hydraulic column 12, the first screw motor 28, the second screw motor 23, the clutch, the first push jack 16, the second push jack 20 and the jacks of each posture adjustment device to operate, thereby changing the structural parameters of the hydraulic support to simulate different types of supports, changing the posture of the hydraulic support to simulate different working conditions of the support, changing the posture of the rear scraper conveyor to simulate different working conditions of the conveyor, and changing the posture of different upper top plates in the bottom plate simulation device to simulate the influence of different working conditions of the support chassis on the operating state of the coal placing mechanism and the top coal placing situation;
视觉监测装置对每一种工况的放煤机构运行状态以及顶煤放落于后部刮板输送机的情况进行监测,从而得到各结构参数或工况对于放煤机构运行状态的影响结果。The visual monitoring device monitors the operating status of the coal placing mechanism in each working condition and the situation of the top coal being placed on the rear scraper conveyor, so as to obtain the influence of various structural parameters or working conditions on the operating status of the coal placing mechanism.
以上所述,仅为本发明的具体实施方式,本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。 The above description is only a specific implementation mode of the present invention, and the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by any technician familiar with the technical field within the technical scope disclosed by the present invention should be covered within the protection scope of the present invention.
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