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WO2024225272A1 - Laminate and method for producing recycled film - Google Patents

Laminate and method for producing recycled film Download PDF

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Publication number
WO2024225272A1
WO2024225272A1 PCT/JP2024/015924 JP2024015924W WO2024225272A1 WO 2024225272 A1 WO2024225272 A1 WO 2024225272A1 JP 2024015924 W JP2024015924 W JP 2024015924W WO 2024225272 A1 WO2024225272 A1 WO 2024225272A1
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WO
WIPO (PCT)
Prior art keywords
meth
printed layer
mass
fluororesin
film
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Application number
PCT/JP2024/015924
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French (fr)
Japanese (ja)
Inventor
広志 有賀
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AGC Inc
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Asahi Glass Co Ltd
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Filing date
Publication date
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Publication of WO2024225272A1 publication Critical patent/WO2024225272A1/en
Anticipated expiration legal-status Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers

Definitions

  • the present invention relates to a method for manufacturing a laminate and a recycled film.
  • fluororesin films have excellent weather resistance and stain resistance, they are used as membrane materials (roofing materials, exterior wall materials, etc.) in membrane-structured facilities (sports facilities (swimming pools, gymnasiums, tennis courts, soccer fields, athletics stadiums, etc.), warehouses, assembly halls, exhibition halls, horticultural facilities (horticultural greenhouses, agricultural greenhouses, etc.)), etc.
  • membrane-structured facilities sports facilities (swimming pools, gymnasiums, tennis courts, soccer fields, athletics stadiums, etc.), warehouses, assembly halls, exhibition halls, horticultural facilities (horticultural greenhouses, agricultural greenhouses, etc.)), etc.
  • fluororesin film has a high solar radiation transmittance
  • the inside of the membrane structure facility may become too bright or the temperature inside the membrane structure facility may become too high.
  • paint or ink is printed on the fluororesin film to increase the solar radiation reflectance and reduce the solar radiation transmittance to the interior.
  • the team colors and logos of the teams using the sports facilities are sometimes printed on the film with paint or ink.
  • Patent Document 1 discloses a laminate including a substrate containing a fluoropolymer and a resin film disposed on at least a partial region of the substrate, and the resin film is formed from a composition including aluminum-containing composite particles, a fluoropolymer, and a liquid medium.
  • Patent Document 2 discloses a non-curable coating film-forming composition to be applied onto a fluororesin substrate, the composition containing a fluorocopolymer and a solvent, the mass average molecular weight (M w ) of the fluorocopolymer being 30,000 to 60,000, and the average number of moles of specific functional groups per mole of the fluorocopolymer being 33 or more and less than 54.
  • Patent Document 3 discloses a printing ink containing composite particles having a titanium oxide core and three coating layers, a resin, and a liquid medium.
  • the resin components contained in the paint or ink do not have as high heat resistance as the fluororesin film base material, and so become discolored when heated for melting during reprocessing, making it necessary to remove the printed layer from the fluororesin film.
  • paint or ink that has been subjected to a thermal history of approximately 250-350°C turns black, so if the fluororesin film is melted and reprocessed with the printed layer still attached, the resulting film will have black defects or will be darkly colored overall.
  • the printed layer in the fluororesin film can be completely removed from the fluororesin film when it is recycled.
  • Methods for removing the printed layer include a method of wiping the printed layer with a cloth or the like soaked in an organic solvent such as acetone, and a method of scraping the printed layer off with a grinder.
  • the printed area occupies 20 to 95% of the area of the fluororesin film, and the above-mentioned removal methods are not economical.
  • the printed layer is also required to have excellent weather resistance.
  • This disclosure was made in light of these circumstances, and aims to provide a laminate with high weather resistance that allows the printed layer to be easily removed, and a method for producing recycled film.
  • ⁇ 1> A film containing a fluororesin; a printing layer containing an alkali-soluble resin and a pigment on at least a portion of the film; The content of the alkali-soluble resin is 1.0 to 15.0% by mass relative to the total mass of the printed layer.
  • the printed layer further contains at least one resin selected from the group consisting of fluororesins and (meth)acrylic resins.
  • the fluororesin in the printed layer is a copolymer having a fluoroolefin unit and a monomer unit having a hydroxyl group.
  • ⁇ 4> The laminate according to any one of ⁇ 1> to ⁇ 3>, wherein the alkali-soluble resin has an acid value of 100 to 500 mgKOH/g.
  • ⁇ 5> The laminate according to any one of ⁇ 1> to ⁇ 4>, wherein the pigment is an aluminum composite particle coated with a (meth)acrylic resin or silica.
  • ⁇ 6> The laminate according to any one of ⁇ 1> to ⁇ 5>, which is used outdoors.
  • ⁇ 7> The laminate according to any one of ⁇ 1> to ⁇ 6>, which is at least one material selected from the group consisting of a roofing material, a wall covering material, and a display material.
  • ⁇ 8> The laminate according to any one of ⁇ 1> to ⁇ 7> is immersed in an alkaline liquid to remove the printed layer, thereby obtaining a recycled film containing a fluororesin. How recycled film is manufactured.
  • ⁇ 9> The laminate according to any one of ⁇ 1> to ⁇ 7> is immersed in an alkaline liquid to remove the printed layer, thereby obtaining a film containing the fluororesin, The obtained film containing the fluororesin is melted and molded to obtain a recycled film containing the fluororesin. How recycled film is manufactured.
  • each component may contain multiple types of corresponding substances.
  • the content or amount of each component means the total content or amount of the multiple substances present in the composition, unless otherwise specified.
  • the particles corresponding to each component may include multiple types of particles.
  • the particle size of each component means the value for a mixture of the multiple types of particles present in the composition, unless otherwise specified.
  • the term "unit" of a polymer refers to a portion derived from a monomer that exists in the polymer and constitutes the polymer.
  • the term “unit” also refers to a unit that is obtained by chemically converting the structure of a unit after the formation of the polymer. In some cases, units derived from individual monomers are referred to by the name of the monomer with "unit” added. In this disclosure, films and sheets are referred to as "films" regardless of their thickness.
  • (meth)acrylic means at least one of acrylic and methacrylic.
  • layer includes cases where the layer is formed over the entire area when the area in which the layer exists is observed, as well as cases where the layer is formed over only a portion of the area.
  • the laminate of the present disclosure comprises a film containing a fluororesin and a printed layer containing an alkali-soluble resin and a pigment on at least a portion of the film, wherein the content of the alkali-soluble resin is 1.0 to 15.0 mass% relative to the total mass of the printed layer.
  • the printed layer can be easily removed and a laminate having high weather resistance can be obtained.
  • the reason for this is not clear, but is presumed to be as follows.
  • a film containing a fluororesin which has better weather resistance than other resins, the film has excellent weather resistance.
  • an alkali-soluble resin in the printed layer the printed layer can be easily removed.
  • the printed layer contains a pigment
  • the laminate provided with the printed layer has a high solar reflectance. Therefore, in a membrane structure facility or the like using the laminate of the present disclosure, the temperature, brightness, and the like inside the facility can be appropriately adjusted.
  • the laminate of the present disclosure has a film (hereinafter also referred to as "substrate") that contains a fluororesin.
  • the fluororesin contained in the substrate is preferably one that can be molded into a film, and is preferably one that has excellent weather resistance.
  • the fluororesin contained in the base material is preferably a homopolymer or copolymer of a fluoroolefin. Examples of the fluoroolefin include the fluoroolefins described below as structural units of the specific fluororesin.
  • the fluororesin may be used alone or in combination of two or more.
  • fluoroolefin copolymers include copolymers of two or more fluoroolefins, and copolymers of one or more fluoroolefins with one or more olefins or perfluoro(alkyl vinyl ethers).
  • the fluoroolefins and olefins preferably have 2 or 3 carbon atoms.
  • the perfluoro(alkyl vinyl ether) preferably has 3 to 6 carbon atoms.
  • Preferred fluororesins include vinyl fluoride polymer (hereinafter also referred to as "PVF”), vinylidene fluoride polymer (hereinafter also referred to as "PVDF”), vinylidene fluoride-hexafluoropropylene copolymer, THV, tetrafluoroethylene-propylene copolymer, tetrafluoroethylene-vinylidene fluoride-propylene copolymer, ethylene-tetrafluoroethylene copolymer (hereinafter also referred to as "ETFE”), hexafluoropropylene-tetrafluoroethylene copolymer (hereinafter also referred to as "FEP”), ethylene-hexafluoropropylene-tetrafluoroethylene copolymer (hereinafter also referred to as "EFEP”), perfluoro(alkyl vinyl ether)-tetrafluoroethylene copolymer (hereinafter also referred
  • the fluorine atom content in the fluororesin contained in the substrate is preferably 35% by mass or more, more preferably 40% by mass or more, and even more preferably 45% by mass or more.
  • the substrate has better weather resistance, stain resistance, chemical resistance, and non-stickiness, and is particularly excellent in non-stickiness and stain resistance.
  • the fluorine atom content in the fluororesin contained in the base material is preferably 80% by mass or less, and more preferably 70% by mass or less.
  • the fluorine atom content in the fluororesin can be determined by combusting the fluororesin and then using a fluoride ion selective electrode in combination with gas chromatography.
  • the content of the fluororesin is preferably 60% by mass or more, more preferably 70% by mass or more, and even more preferably 90% by mass or more, relative to the total mass of the substrate, and may be 100% by mass. If the content of the fluororesin is equal to or greater than the lower limit of the above range, the weather resistance of the substrate will be even more excellent.
  • the substrate may further contain a non-fluorinated resin, a known additive, etc.
  • a known additive include a color pigment, a UV absorber, a near-infrared absorbing pigment, and a near-infrared reflective pigment.
  • colored pigments include titanium oxide, which is a white pigment, aluminum cobalt oxide, which is a blue pigment, and iron oxide, which is a red pigment.
  • the UV absorbent include inorganic UV absorbents, organic UV absorbents, etc.
  • examples of the inorganic UV absorbent include inorganic particles such as zinc oxide, titanium oxide, cerium oxide, and iron oxide; inorganic composite particles in which the surfaces of the inorganic particles are coated with an inorganic material such as silica, alumina, and zirconia; and the like.
  • examples of near-infrared absorbing pigments or near-infrared reflective pigments include boron compounds such as lanthanum hexaboride, tungsten compounds such as cesium tungstate, indium tin oxide, and antimony tin oxide.
  • the fluorine atom content in the substrate is preferably 27% by mass or more, more preferably 30% by mass or more, even more preferably 40% by mass or more, and particularly preferably 45% by mass or more.
  • the substrate has better weather resistance, stain resistance, chemical resistance, and non-adhesiveness, and is particularly excellent in non-adhesiveness and stain resistance.
  • the fluorine atom content in the substrate is preferably 70% by mass or less, and more preferably 60% by mass or less.
  • the fluorine atom content in the substrate is determined by combusting the substrate and then using a fluoride ion selective electrode in combination with gas chromatography.
  • the substrate preferably has a stress for 10% elongation of 10 MPa or more, more preferably 16 MPa or more.
  • the stress for 10% elongation does not depend on the thickness of the film, but on the composition of the fluororesin. If the stress for 10% elongation is 10 MPa or more, the substrate has excellent snow load resistance and wind pressure resistance.
  • the stress for 10% elongation of the substrate is preferably 80 MPa or less, and more preferably 50 MPa or less.
  • the stress at 10% elongation is determined by the method specified in JIS K7127:1999 (Plastics - Test methods for tensile properties - Part 3: Test conditions for films and sheets). Using dumbbell 5 as the test specimen, the tension when stretched at a tensile speed of 200 mm/min is divided by the cross-sectional area of the film before stretching to calculate.
  • the substrate preferably has light transmittance so as not to inhibit the light reflecting function of the printed layer.
  • the total light transmittance of the substrate is preferably 70% or more, more preferably 85% or more.
  • the total light transmittance of the substrate is preferably 99.9% or less, and more preferably 98% or less.
  • the "total light transmittance" is a value measured in accordance with JIS K7375:2008 "Plastics - Determination of total light transmittance and total light reflectance".
  • the thickness of the substrate is preferably 25 to 1,000 ⁇ m, and more preferably 100 to 500 ⁇ m.
  • the thickness of the substrate is equal to or greater than the lower limit of the above range, the mechanical strength of the substrate is excellent.
  • the thickness of the substrate is equal to or less than the upper limit of the above range, the optical transparency of the substrate is excellent.
  • the substrate is preferably subjected to a surface treatment for increasing the surface tension on the surface on which the printing layer is formed.
  • polar groups such as formyl groups, carboxy groups, and hydroxyl groups are formed on the surface of the substrate.
  • the surface treatment include corona discharge treatment, metallic sodium treatment, mechanical graining treatment, excimer laser treatment, etc. Corona discharge treatment is preferred from the viewpoints of high treatment speed and no need for cleaning after treatment.
  • the surface tension of the substrate is preferably 0.035 N/m or more, and more preferably 0.04 N/m or more.
  • the surface tension of the substrate is equal to or greater than the lower limit of the above range, the adhesion between the substrate and the printing layer is even better.
  • the laminate of the present disclosure has a printed layer on at least a portion of a substrate.
  • the printed layer contains an alkali-soluble resin and a pigment, and the content of the alkali-soluble resin is 1.0 to 15.0 mass % based on the total mass of the printed layer.
  • an alkali-soluble resin means a resin that can dissolve 0.1 g or more in 100 mL of a 1.5 mass % aqueous sodium hydroxide solution at 85°C.
  • the acid value of the alkali-soluble resin is preferably 100 mgKOH/g or more, more preferably 150 mgKOH/g or more, and even more preferably 250 mgKOH/g or more.
  • the acid value of the alkali-soluble resin is preferably 500 mgKOH/g or less, and more preferably 400 mgKOH/g or less.
  • the "acid value" is measured in accordance with JIS K 0070:1992.
  • the alkali-soluble resins may be used alone or in combination of two or more kinds.
  • the alkali-soluble resin preferably has an alkali-soluble group such as a phenolic hydroxyl group, a carboxyl group, or an acid anhydride group in the main chain or side chain, and more preferably has a carboxyl group or an acid anhydride group in the main chain or side chain.
  • the alkali-soluble resin preferably has a structural unit derived from at least one selected from the group consisting of a monomer having a phenolic hydroxyl group, a monomer having an acid anhydride group, and a monomer having a carboxyl group, and more preferably has a structural unit derived from at least one selected from the group consisting of a monomer having an acid anhydride group and a monomer having a carboxyl group.
  • the alkali-soluble resin may be a homopolymer of these, a copolymer of these, or a copolymer of these monomers and other monomers.
  • Examples of the monomer having an acid anhydride group or a carboxyl group include unsaturated carboxylic acids such as (meth)acrylic acid, maleic acid, maleic anhydride, fumaric acid, tetrahydrophthalic anhydride, and itaconic acid, and from the viewpoint of excellent copolymerizability, (meth)acrylic acid is preferred.
  • Examples of the other monomers include (meth)acrylic monomers such as (meth)acrylic acid esters and hydroxylethyl (meth)acrylate, nitrile monomers such as (meth)acrylonitrile, amide monomers such as (meth)acrylamide, N-alkoxy-substituted amide monomers, N-methylol-substituted amide monomers, styrene monomers such as styrene, vinyl toluene, ⁇ -methylstyrene, and divinylbenzene, allyl monomers such as diallyl phthalate, allyl glycidyl ether, and triallyl isocyanurate, and monomers having a polymerizable double bond such as vinyl acetate and N-vinylpyrrolidone.
  • acrylic monomers and styrene monomers are preferred, and styrene monomers are more preferred.
  • the alkali-soluble resin is preferably a copolymer in which one or more types of monomers having an acid anhydride group or a carboxyl group are copolymerized with one or more types of other monomers.
  • the alkali-soluble resin is preferably a (meth)acrylic copolymer having an acid anhydride group or a carboxyl group, and a styrene-based monomer copolymer having an acid anhydride group or a carboxyl group, and more preferably a styrene-based monomer copolymer having an acid anhydride group or a carboxyl group.
  • a monomer having a group that is easily saponified by an alkaline solution to increase hydrophilicity (hereinafter, also referred to as a "hydrophilicity improving group”) may be used.
  • the monomer having a hydrophilicity improving group include lower alkyl esters of polymerizable unsaturated carboxyl compounds, and methyl acrylate is preferred from the viewpoint of excellent saponification rate with an alkaline solution.
  • alkali-soluble resins include SMA17352P (styrene-maleic anhydride copolymer resin, manufactured by Kawahara Oil Chemical Co., Ltd., weight average molecular weight 7000, acid value: 270 mg KOH/g), Joncryl 682 (styrene-acrylic acid copolymer resin, manufactured by BASF, weight average molecular weight 1750, acid value: 238 mg KOH/g), etc.
  • the ratio of the total amount of units derived from monomers having an alkali-soluble group to the entire molecule of the alkali-soluble resin is preferably 0.1% by mass or more, more preferably 1% by mass or more, and even more preferably 5% by mass or more.
  • the ratio of the total amount of units derived from monomers having an alkali-soluble group to the entire molecule of the alkali-soluble resin is preferably 70% by mass or less, more preferably 50% by mass or less, and even more preferably 40% by mass or less.
  • the weight average molecular weight of the alkali-soluble resin is preferably 500 to 50,000, more preferably 1,000 to 10,000, and even more preferably 2,000 to 8,000.
  • the content of the alkali-soluble resin relative to the total mass of the printed layer is 1.0 to 15.0 mass%. From the viewpoint of removability of the printed layer with an alkaline liquid, the content of the alkali-soluble resin relative to the total mass of the printed layer is preferably 1.2 mass% or more, and more preferably 1.5 mass% or more. Furthermore, from the viewpoint of improving adhesion between the substrate and the printed layer in a long-term wet test, the content of the alkali-soluble resin relative to the total mass of the printed layer is preferably 14 mass% or less, more preferably 12 mass% or less, even more preferably 9.0 mass% or less, and particularly preferably 6.0 mass% or less.
  • the pigment contained in the print layer may be any of organic pigments, inorganic pigments, etc.
  • examples of the pigment include white pigments such as titanium oxide and zinc oxide, black pigments such as carbon black, bismuth oxide, and chromium compounds, red pigments such as iron oxide and perylene, blue pigments such as aluminum cobalt oxide, blue or green pigments such as copper phthalocyanine, and yellow pigments such as bismuth vanadate.
  • Other examples include pearl-like mica, pearl-like silica, pearl-like glass, and pearl-like alumina, which are formed by coating titanium oxide or iron oxide on a flat substrate such as mica, silica, or alumina.
  • the pigment may be a near infrared absorbing pigment, a near infrared reflective pigment, or the like.
  • near-infrared absorbing pigments or near-infrared reflective pigments include boron compounds such as lanthanum hexaboride, which is a green pigment; tungsten compounds such as cesium tungstate, which is a blue pigment; indium tin oxide, which is a light blue pigment; antimony tin oxide, which is a blue pigment; and so-called pearl pigments that utilize the interference color of light.
  • the pigments may be used alone or in combination of two or more kinds.
  • an aluminum-based pigment or a stainless steel-based pigment may be used.
  • Aluminum pigments are most commonly used as inks for printing on the surface of fluororesin films, including, for example, aluminum particles such as aluminum flakes, and aluminum particles whose surfaces are coated with an organic or inorganic material (surface-treated aluminum particles).
  • organic matter in the surface-treated aluminum particles include resins, fatty acids, silane coupling agents, etc.
  • examples of the inorganic matter include inorganic oxides such as silica, metals other than aluminum, etc.
  • aluminum composite particles coated with (meth)acrylic resin or silica are particularly preferred from the viewpoint of preventing the visible light reflectance and solar reflectance of the laminate of the present disclosure from decreasing over a long period of time.
  • the total amount of the (meth)acrylic resin and silica coating in the aluminum composite particles is more preferably 3 to 35 parts by mass, more preferably 3 to 33 parts by mass, and particularly preferably 4 to 30 parts by mass, relative to 100 parts by mass of the aluminum particles.
  • the total amount of the (meth)acrylic resin and silica coating is equal to or greater than the lower limit of the range, the aluminum particles are sufficiently protected by the (meth)acrylic resin or silica, so that the solar reflectance of the laminate of the present disclosure is unlikely to decrease over a long period of time.
  • the aluminum particles tend to be dissolved due to deterioration of the (meth)acrylic resin when the laminate of the present disclosure is used for a long period of time, and cracks are generated inside the silica, and the aluminum particles tend to be dissolved by the moisture that has penetrated. As a result, the solar reflectance of the laminate of the present disclosure is unlikely to decrease over a long period of time.
  • the total amount of the (meth)acrylic resin and silica coated on the aluminum composite particles is preferably 30 to 45 parts by mass, more preferably 32 to 40 parts by mass, and even more preferably 34 to 38 parts by mass, relative to 100 parts by mass of the aluminum particles.
  • the total amount of the (meth)acrylic resin and silica coated is equal to or greater than the lower limit of the range, the aluminum particles are sufficiently protected by the (meth)acrylic resin or silica, so that the solar reflectance of the laminate of the present disclosure is unlikely to decrease over a long period of time.
  • the total amount of the (meth)acrylic resin and silica coated is equal to or less than the upper limit of the range, dissolution of aluminum by halogen ions or hydrogen halide generated from the base material, alkali-soluble resin, and other resins described below, or dissolution of aluminum by water is unlikely to occur, so that the solar reflectance of the laminate of the present disclosure is unlikely to decrease over a long period of time.
  • the aluminum composite particles do not dissolve in alkaline solutions. If aluminum composite particles dissolve in an alkaline aqueous solution, hydrogen gas may be generated.
  • the average major axis of the aluminum composite particles is preferably 6 to 25 ⁇ m, and more preferably 8 to 15 ⁇ m.
  • the average major axis length of the aluminum composite particles is the arithmetic average value obtained by measuring 20 particles using a scanning electron microscope (SEM).
  • SEM scanning electron microscope
  • Commercially available products containing aluminum composite particles include EMR-D5660, BP-280PA, BPZ-6370, WZA-7670, BPA-6390, EMR-B5680, EMR-D6390, and EMR-D4690 (all trade names, manufactured by Toyo Aluminum K.K.).
  • the content of the aluminum composite particles is preferably 10 to 60 mass %, more preferably 15 to 50 mass %, and even more preferably 20 to 40 mass %, based on the total mass of the printing layer.
  • the content of the pigment is preferably from 0.1 to 60% by mass, and more preferably from 5 to 55% by mass, based on the total mass of the printed layer.
  • the content of the white pigment is preferably 20 to 60% by mass, more preferably 30 to 55% by mass, and the content of the black pigment is preferably 0.1 to 10% by mass, more preferably 1 to 5% by mass.
  • the printing layer may contain a resin other than the alkali-soluble resin.
  • the other resin may be used alone or in combination of two or more kinds.
  • the other resins include fluororesins, (meth)acrylic resins, polyester resins, vinyl resins, styrene resins, cellulose resins, carbonate resins, amide resins, polyolefin resins such as propylene resins, vinyl alcohol resins, imide resins, phenol resins, and urethane resins.
  • the other resin preferably contains at least one selected from the group consisting of fluororesin and (meth)acrylic resin from the viewpoint of excellent adhesion to the substrate.
  • the laminate of the present disclosure has excellent weather resistance, and the printed layer is prevented from hardening even after long-term use, and the deterioration of the conformability to the substrate is suppressed, so that adhesion is maintained.
  • the printed layer contains a fluororesin, it is preferable because it has excellent adhesion, even more excellent weather resistance, and also excellent contamination resistance.
  • fluororesin As the fluororesin as the other resin, known fluororesins can be applied, and among them, a copolymer having a fluoroolefin unit and a monomer unit having a hydroxyl group (hereinafter also referred to as a "specific fluororesin") is preferable. Since the specific fluororesin has a monomer unit having a hydroxyl group in addition to the fluoroolefin unit, it has excellent properties inherent to the fluororesin such as weather resistance and contamination resistance, and also has excellent adhesion to the substrate.
  • the specific fluororesin may be a copolymer with other monomers. The specific fluororesin may be used alone or in combination of two or more kinds.
  • the fluoroolefin in the fluoroolefin unit is preferably a fluoroolefin having 10 or less carbon atoms.
  • Specific examples include vinyl fluoride, vinylidene fluoride, trifluoroethylene, chlorotrifluoroethylene (hereinafter also referred to as "CTFE"), tetrafluoroethylene (hereinafter also referred to as "TFE”), hexafluoropropylene, perfluorobutene-1, perfluorohexene-1, perfluorononene-1, (perfluoroalkyl)ethylene, etc., with (perfluoroalkyl)ethylene being preferred.
  • the (perfluoroalkyl)ethylene is a fluoroolefin represented by CH 2 ⁇ CH—R f (wherein R f represents a perfluoroalkyl group). Specific examples include (perfluoromethyl)ethylene and (perfluorobutyl)ethylene.
  • the (perfluoroalkyl)ethylene is preferably a (perfluoroalkyl)ethylene having 3 to 8 carbon atoms.
  • a fluoroolefin having 2 or 3 carbon atoms (excluding CH 2 ⁇ CH—R f ) is preferred.
  • the monomer unit having a hydroxyl group may be a monomer unit having a fluorine atom or a monomer unit not having a fluorine atom, and is preferably a monomer unit not having a fluorine atom.
  • Examples of the monomer unit having a hydroxyl group include units derived from allyl alcohol, hydroxyalkyl vinyl ether, hydroxyalkyl allyl ether, hydroxyalkyl (meth)acrylate, vinyl hydroxyalkyl carboxylate, allyl hydroxyalkyl carboxylate, etc.
  • the hydroxyalkyl group of the monomer unit having a hydroxyalkyl group may be a hydroxycycloalkyl group, a hydroxyalkyl-substituted cycloalkyl group, etc.
  • the number of carbon atoms in the hydroxyalkyl group is preferably 10 or less, more preferably 6 or less.
  • hydroxyalkyl vinyl ethers examples include 2-hydroxyethyl vinyl ether, 3-hydroxypropyl vinyl ether, 4-hydroxybutyl vinyl ether, and 4-hydroxycyclohexyl vinyl ether.
  • hydroxyalkyl allyl ethers examples include 2-hydroxyethyl allyl ether, 3-hydroxypropyl allyl ether, 4-hydroxybutyl allyl ether, and 4-hydroxycyclohexyl allyl ether.
  • examples of the hydroxyalkyl (meth)acrylate examples include 2-hydroxyethyl (meth)acrylate.
  • Examples of the vinyl hydroxyalkyl carboxylate include vinyl hydroxyacetate, vinyl hydroxyisobutyrate, vinyl hydroxypropionate, vinyl hydroxybutyrate, vinyl hydroxyvalerate, and vinyl hydroxycyclohexanecarboxylate.
  • Examples of the allyl hydroxyalkyl carboxylate include allyl hydroxyacetate, allyl hydroxypropionate, allyl hydroxybutyrate, allyl hydroxyisobutyrate, and allyl hydroxycyclohexanecarboxylate.
  • Examples of monomer units other than fluoroolefin units and monomer units having a hydroxyl group include units derived from fluorine-containing monomers other than fluoroolefins, and units derived from monomers not having fluorine atoms (both excluding monomer units having a hydroxyl group).
  • Examples of fluorine-containing monomers other than fluoroolefins include perfluoro(alkyl vinyl ethers) and perfluoro unsaturated cyclic ethers.
  • the perfluoro(alkyl vinyl ether) is preferably a perfluoro(alkyl vinyl ether) having 10 or less carbon atoms, more preferably a perfluoro(alkyl vinyl ether) having 6 or less carbon atoms. Specific examples include perfluoro(methyl vinyl ether), perfluoro(ethyl vinyl ether), perfluoro(propyl vinyl ether), and perfluoro(heptyl vinyl ether).
  • Examples of the monomer having no fluorine atom include olefin, vinyl ether, allyl ether, vinyl carboxylate, allyl carboxylate, unsaturated carboxylate, etc.
  • the number of carbon atoms of the vinyl ether, allyl ether, vinyl carboxylate, allyl carboxylate, and unsaturated carboxylate is preferably 16 or less, more preferably 12 or less, each independently.
  • the olefin is preferably an olefin having 2 to 4 carbon atoms, such as ethylene, propylene, and isobutylene.
  • vinyl ethers include cycloalkyl vinyl ethers (cyclohexyl vinyl ether, etc.), alkyl vinyl ethers (nonyl vinyl ether, 2-ethylhexyl vinyl ether, hexyl vinyl ether, ethyl vinyl ether, n-butyl vinyl ether, tert-butyl vinyl ether, etc.).
  • the allyl ether includes alkyl allyl ethers (ethyl allyl ether, hexyl allyl ether, etc.).
  • vinyl carboxylates include vinyl esters of carboxylic acids (acetic acid, butyric acid, pivalic acid, benzoic acid, propionic acid, etc.).
  • Veova 9 (registered trademark) and Veova 10 (registered trademark) manufactured by Oxalis Chemicals Co., Ltd. may be used as vinyl esters of carboxylic acids having a branched alkyl group.
  • allyl carboxylates include allyl esters of carboxylic acids (acetic acid, butyric acid, pivalic acid, benzoic acid, propionic acid, etc.).
  • Examples of the unsaturated ester include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, n-amyl (meth)acrylate, isoamyl (meth)acrylate, n-hexyl (meth)acrylate, isohexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, and lauryl (meth)acrylate.
  • the specific fluororesin may further have monomer units having crosslinkable groups other than hydroxyl groups, such as carboxy groups, amide groups, and epoxy groups.
  • a combination of a fluoroolefin unit and a monomer unit having a hydroxyl group in the specific fluororesin a combination of at least one selected from the group consisting of tetrafluoroethylene and chlorotrifluoroethylene and a hydroxyalkyl vinyl ether is particularly preferred.
  • the proportion of fluoroolefin units in the specific fluororesin is preferably 30 to 70 mol %, and more preferably 40 to 60 mol %, of the total units of the specific fluororesin. If the proportion of fluoroolefin units is equal to or greater than the lower limit of the above range, a printed layer with excellent weather resistance, stain resistance, etc. tends to be obtained. If the proportion of fluoroolefin units is equal to or less than the upper limit of the above range, the adhesion between the substrate and the printed layer tends to be even better.
  • the proportion of monomer units having a hydroxyl group in the specific fluororesin is preferably 0.5 to 20 mol %, and more preferably 1 to 15 mol %, of the total units of the specific fluororesin.
  • the proportion of monomer units having a hydroxyl group is equal to or greater than the lower limit of the above range, the adhesion between the printed layer and the substrate tends to be even better.
  • the proportion of monomer units having a hydroxyl group is equal to or less than the upper limit of the above range, the flexibility of the printed layer tends to be excellent.
  • the proportion of monomer units in fluororesin can be confirmed using a nuclear magnetic resonance (NMR) spectrometer.
  • NMR nuclear magnetic resonance
  • the specific fluororesin is preferably a copolymer having a fluoroolefin unit, a monomer unit having a hydroxyl group, and a non-fluorine-based monomer unit not having a hydroxyl group.
  • a copolymer is also referred to as "copolymer (A).
  • combinations (1) to (3) are preferred, with combinations (2) and (3) being more preferred, in terms of the fact that the solar reflectance of the printed layer is unlikely to decrease over the long term, that the printed layer has excellent adhesion to the substrate, and that the printed layer has excellent flexibility.
  • Fluoroolefin tetrafluoroethylene or chlorotrifluoroethylene; Monomer having a hydroxyl group: hydroxyalkyl vinyl ether; Non-fluorine-based monomer not having a hydroxyl group: at least one selected from the group consisting of cycloalkyl vinyl ether, alkyl vinyl ether, and vinyl carboxylate.
  • Combination (2) ⁇ Fluoroolefin: Tetrafluoroethylene ⁇ Monomer with hydroxyl group: Hydroxyalkyl vinyl ether Non-fluorinated monomer not having a hydroxyl group: at least one selected from the group consisting of tert-butyl vinyl ether and vinyl carboxylate
  • the proportion of fluoroolefin units in copolymer (A) is preferably 30 to 70 mol %, and more preferably 40 to 60 mol %, of the total units (100 mol %) of copolymer (A).
  • the proportion of fluoroolefin units is equal to or greater than the lower limit of the above range, a printed layer with excellent weather resistance, stain resistance, etc. tends to be obtained.
  • the proportion of fluoroolefin units is equal to or less than the upper limit of the above range, the adhesion between the substrate and the printed layer tends to be even better.
  • the proportion of monomer units having a hydroxyl group in copolymer (A) is preferably 0.5 to 20 mol %, and more preferably 1 to 15 mol %, of the total units of copolymer (A).
  • the proportion of monomer units having a hydroxyl group is equal to or greater than the lower limit of the above range, the adhesion between the printed layer and the substrate tends to be even better.
  • the proportion of monomer units having a hydroxyl group is equal to or less than the upper limit of the above range, the flexibility of the printed layer tends to be excellent.
  • the proportion of non-fluorine-based monomer units not having hydroxyl groups in copolymer (A) is preferably 20 to 60 mol %, more preferably 30 to 50 mol %, of the total units of copolymer (A).
  • the proportion of the monomer units is equal to or greater than the lower limit of the above range, the flexibility of the printed layer tends to be excellent.
  • the proportion of the monomer units is equal to or less than the upper limit of the above range, the adhesion between the printed layer and the substrate tends to be even better.
  • the copolymer (A) is preferably an alternating copolymer of fluoroolefin units, monomer units having a hydroxyl group, and non-fluorine-based monomer units not having a hydroxyl group. In such a case, the printed layer tends to have excellent weather resistance.
  • copolymers (A) include the Lumiflon (registered trademark) series (LF200, LF200MEK, LF100, LF710, LF600, etc.) (AGC Inc.), the Zeffle (registered trademark) GK series (GK-500, GK-510, GK-550, GK-570, GK-580, etc.) (Daikin Industries, Ltd.), and the Fluonate (registered trademark) series.
  • Examples include the ETFE series (K-700, K-702, K-703, K-704, K-705, K-707, etc.) (manufactured by DIC Corporation), and the ETERFLON series (4101, 41011, 4102, 41021, 4261A, 4262A, 42631, 4102A, 41041, 41111, 4261A, etc.) (manufactured by Eternal Chemical Co., Ltd.).
  • the hydroxyl value of the specific fluororesin is preferably 10 to 150 mgKOH/g, more preferably 15 to 120 mgKOH/g, even more preferably 20 to 100 mgKOH/g, and particularly preferably 20 to 50 mgKOH/g.
  • the hydroxyl value of the fluororesin can be measured by Method A of ISO 14900:2001.
  • the content of the fluororesin is preferably 40 to 99 mass% of the total mass of the printing layer, and more preferably 45 to 98 mass%.
  • (Meth)acrylic resin As the (meth)acrylic resin as the other resin, a known (meth)acrylic resin can be used. When a (meth)acrylic resin is used as the other resin contained in the printed layer, the printed layer has excellent adhesion to the substrate.
  • the (meth)acrylic resin preferably contains units derived from acrylic monomers such as alkyl (meth)acrylates, hydroxyl group-containing alkyl (meth)acrylates, carboxyl group-containing acrylic monomers, amide bond group-containing acrylic monomers, amino group-containing acrylic monomers, alkylene oxide group-containing acrylic monomers, aromatic ring-containing acrylic monomers, epoxy group-containing acrylic monomers, and acrylic polyols.
  • the units derived from acrylic monomers may be of one type alone or two or more types in combination.
  • alkyl (meth)acrylates include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, butyl (meth)acrylate, pentyl (meth)acrylate, hexyl (meth)acrylate, cyclohexyl (meth)acrylate, cyclopentyl (meth)acrylate, methylcyclohexyl (meth)acrylate, bornyl (meth)acrylate, isobornyl (meth)acrylate, dicyclopentenyl (meth)acrylate, dicyclopentanyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isooctyl (meth)acrylate, decyl (meth)acrylate, dodecyl (meth)acrylate, tetradecyl (meth)acrylate, hexadecyl (meth)acrylate, and octade
  • Hydroxyl group-containing alkyl (meth)acrylates include hydroxyalkyl (meth)acrylate esters such as 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 3-hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, and 8-hydroxyoctyl (meth)acrylate; glycol mono(meth)acrylates such as polyethylene glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, and 1,4-cyclohexanedimethanol mono(meth)acrylate; caprolactone-modified (meth)acrylates; and hydroxyethylacrylamide. Of these, 2-hydroxyethyl (meth)acrylate and 4-hydroxybutyl (meth)acrylate are preferred.
  • Carboxyl group-containing acrylic monomers include (meth)acrylic acid, monohydroxyethyl phthalate acrylate, p-carboxybenzyl acrylate, ethylene oxide-modified (number of moles added: 2 to 18) phthalate acrylate, monohydroxypropyl phthalate acrylate, monohydroxyethyl succinate acrylate, ⁇ -carboxyethyl acrylate, and 2-(4-benzoyl-3-hydroxyphenoxy)ethyl acrylate.
  • acrylic monomers containing amide bond groups include N-isopropyl(meth)acrylamide and N,N-diethylacrylamide.
  • amino group-containing acrylic monomers examples include monomethylaminoethyl (meth)acrylate, monoethylaminoethyl (meth)acrylate, monomethylaminopropyl (meth)acrylate, and monoethylaminopropyl (meth)acrylate.
  • alkylene oxide group-containing acrylic monomers examples include 2-methoxyethyl acrylate, 2-ethoxyethyl acrylate, 2-phenoxyethyl acrylate, methoxypolyethylene glycol (meth)acrylate, ethoxypolyethylene glycol (meth)acrylate, methoxypolypropylene glycol (meth)acrylate, ethoxypolypropylene glycol (meth)acrylate, phenoxypolyethylene glycol (meth)acrylate, and phenoxypolypropylene glycol (meth)acrylate.
  • aromatic ring-containing acrylic monomers examples include phenyl (meth)acrylate, benzyl (meth)acrylate, phenoxymethyl (meth)acrylate, phenoxyethyl (meth)acrylate, and 2-hydroxy-3-phenoxypropyl (meth)acrylate.
  • epoxy group-containing acrylic monomers examples include glycidyl (meth)acrylate, ⁇ -methylglycidyl acrylate, ⁇ -methylglycidyl methacrylate, 3,4-epoxycyclohexylmethyl acrylate, and 3,4-epoxycyclohexylmethyl methacrylate.
  • the (meth)acrylic resin may have an acid value, and in this case, the acid value is preferably 20 mgKOH/g or less, more preferably 10 mgKOH/g or less. By having an acid value of 20 mgKOH/g or less, the durability of the printed layer and the laminate can be further improved.
  • the acid value can be imparted to the (meth)acrylic resin by copolymerization of an acrylic monomer having an acid value with another acrylic monomer.
  • acrylic monomer having an acid value examples include (meth)acrylic acid, maleic anhydride, 2-(meth)acryloyloxyethyl-succinic acid, 2-(meth)acryloyloxyethyl-hexahydrophthalic acid, 2-(meth)acryloyloxyethyl-phthalic acid, and 2-(meth)acryloyloxyethyl acid phosphate.
  • the glass transition temperature (Tg) of the (meth)acrylic resin is preferably 20 to 100°C, more preferably 30 to 90°C, and even more preferably 30 to 80°C.
  • a glass transition temperature of 20°C or higher improves blocking properties, and a glass transition temperature of 100°C or lower maintains good adhesion.
  • the weight-average molecular weight (Mw) of the (meth)acrylic resin is preferably 3000 to 300,000.
  • Mw weight-average molecular weight
  • the weight-average molecular weight 300,000 or less it is possible to obtain a printing layer with good chemical resistance.
  • the (meth)acrylic resin may be a synthetic product or a commercially available product.
  • an acrylic polyol is the 6000 series manufactured by Taisei Fine Chemical Co., Ltd.
  • homopolymers of acrylate monomers such as alkyl acrylates and alkyl methacrylates, and copolymers with other monomers include Dianale solution type and Dianale beads type manufactured by Mitsubishi Chemical Corporation.
  • the printing layer contains a (meth)acrylic resin as another resin
  • the content of the (meth)acrylic resin is preferably 40 to 99% by mass, and more preferably 45 to 98% by mass, based on the total mass of the printing layer.
  • the printed layer may contain additives such as antiblocking agents, lubricants, curing agents, UV absorbers, antisettling agents, plasticizers, dispersion stabilizers, fillers, antioxidants, antistatic agents, matting agents (silica, alumina, etc.), tack improvers (polyolefins, etc.), adhesion improvers (silane coupling agents, etc.), etc.
  • the printed layer may contain a solvent (solvent, water, etc.), a curing agent, etc., contained in the ink used to form the printed layer.
  • Anti-blocking agent When the printed layer contains an anti-blocking agent, the problem of the printed surfaces coming into contact with each other and adhering to each other when the laminate of the present disclosure is spread out is effectively avoided. Note that if the blocking temperature of the printed layer itself exceeds 45° C., it may not be necessary to add an anti-blocking agent.
  • Examples of the anti-blocking agent include silicon compounds, chlorinated polyethylene, (meth)acrylic resin beads, esterified cellulose resins, etc. Among these, esterified cellulose resins are preferred. Examples of esterified cellulose resins include cellulose acetate resin, cellulose acetate butyrate (CAB) resin, and cellulose acetate propionate (CAP) resin. In general, CAP is obtained by triesterifying cellulose with acetic acid and propionic acid, followed by hydrolysis. CAB is obtained by triesterifying cellulose with acetic acid and butyric acid, followed by hydrolysis. The esterified cellulose resin is preferably at least one selected from the group consisting of CAB and CAP.
  • the esterified cellulose resin may be used alone or in combination of two or more.
  • the adhesion between the printed layer and the functional layer described below tends to be improved when the functional layer is provided.
  • One of the reasons for this is thought to be that the esterified cellulose resin present on the surface of the printed layer is partially dissolved or compatible with the components in the functional layer.
  • the content of the anti-blocking agent is preferably 0.5 to 20 mass %, and more preferably 1 to 10 mass %, relative to the total mass of the printing layer. If the content is equal to or greater than the lower limit, the anti-blocking effect is achieved, and if the content is equal to or less than the upper limit, initial poor adhesion to the substrate tends to be suppressed.
  • the lubricant examples include various waxes such as polyolefin waxes such as polyethylene wax, fatty acid amides, fatty acid esters, paraffin wax, polytetrafluoroethylene (PTFE) wax, and carnauba wax.
  • the content of the lubricant can be appropriately adjusted and is, for example, preferably 0.05 to 3 mass %, and more preferably 0.2 to 1 mass %, relative to the total mass of the printing layer.
  • UV absorbent examples include inorganic UV absorbents and organic UV absorbents.
  • organic UV absorbent examples include triazine-based UV absorbents and benzophenone-based UV absorbents, with triazine-based UV absorbents being preferred.
  • hydroxyphenyltriazine-based UV absorbers such as 2-(2-hydroxy-4-[1-octyloxycarbonylethoxy]phenyl)-4,6-bis(4-phenylphenyl)-1,3,5-triazine (manufactured by BASF Japan Ltd., trade name: TINUVIN 479), 2,4-bis[2-hydroxy-4-butoxyphenyl]-6-(2,4-dibutoxyphenyl)-1,3,5-triazine (manufactured by BASF Japan Ltd., trade name: TINUVIN 460), and 2-[4-[(2-hydroxy-3-(2'-ethyl)hexyloxy]-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine (manufactured by BASF Japan Ltd., trade name: TINUVIN 405) are preferred.
  • the content of the UV absorber can be appropriately adjusted.
  • the total content of the UV absorber and the pigment is preferably 1 to 15% by mass, more preferably 2 to 10% by mass, based on the total mass of the printed layer.
  • the printing layer contains a hardener
  • the water resistance, solvent resistance, and blocking resistance tend to be improved, whereas when the printed layer does not contain a hardener, the printed layer is easily removed with an alkaline solution. Therefore, it is preferable that the printing layer does not contain a curing agent or contains only a small amount of a curing agent.
  • the curing agent can be appropriately selected from known curing agents for coating materials. Specific examples include isocyanate-based curing agents, blocked isocyanate-based curing agents, aminoplast-based curing agents, polycarboxylic acid-based curing agents, and polyamine-based curing agents.
  • the curing agent is preferably selected in consideration of the type of curing reactive site of the fluororesin, curing characteristics, and the like.
  • isocyanate-based curing agents blocked isocyanate-based curing agents, or aminoplast-based curing agents are preferred.
  • the curing agent may be used alone or in combination of two or more.
  • the solvent may be any solvent capable of dissolving or dispersing the resin, pigment, etc., and may be appropriately selected depending on the coating method, taking into consideration the repellency of the paint on the substrate, transfer rate, drying properties, storage stability, etc.
  • the solvent include aqueous solvents and organic solvents, and one type may be used alone or two or more types may be used in combination.
  • the organic solvent include toluene, xylene, ethylbenzene, methyl ethyl ketone, ethyl acetate, and isopropyl alcohol.
  • a solvent that gives the ink a No. 3 Zahn cup viscosity of 15 to 30 seconds is preferred.
  • the ink may further contain a high boiling point solvent to prevent the ink ejection port from drying out.
  • the printed layer may be provided on the entire surface of one side of the substrate, or may be provided on a portion of the surface. Also, the printed layer may be provided on one side of the substrate, or on both sides of the substrate.
  • the ratio of the area of the printed layer to the total area of one side of the substrate may be appropriately selected depending on the purpose, etc., and may be, for example, 10 to 100%, or may be less than 95%, less than 90%, or less than 80%. In addition, the ratio of the area of the printed layer to the total area of one side of the substrate may be 80% or more, 90% or more, or 95% or more.
  • the printing layer may be one layer or two or more layers.
  • the thickness of the printed layer (the total thickness when there are two or more layers) is preferably 0.5 to 10 ⁇ m, more preferably 1 to 6 ⁇ m.
  • the printed layer can follow deformation of the substrate such as expansion, contraction, bending, etc., and the printed layer tends not to peel off from the substrate.
  • the thickness of the printed layer is equal to or more than the lower limit of the above range, the printed layer is not too thin and has an excellent effect of reducing solar radiation transmittance, etc.
  • the laminate may further include layers other than the substrate and the printed layer.
  • the laminate may further have a functional layer on the printed layer.
  • the functional layer can be formed by coating, transfer using a transfer film, sputtering, etc.
  • the functional layer may be one layer or two or more layers.
  • a functional layer refers to a layer that imparts a desired function to the laminate.
  • the desired function imparted to the laminate includes design, optical properties (ultraviolet ray absorption, ultraviolet ray reflectivity, near-infrared ray absorption, near-infrared ray reflectivity, etc.), durability, etc.
  • components of the functional layer include the above-mentioned pigments, UV absorbents, near-infrared absorbing pigments, near-infrared reflective pigments, and curing agents.
  • the laminate may also have an adhesive layer between the substrate and the printed layer, or between the printed layer and any other layer.
  • the adhesive layer include a layer formed by applying a silane coupling agent.
  • the solar reflectance of the laminate of the present disclosure is preferably 20% or more, and more preferably 40% or more.
  • the solar reflectance of the laminate of the present disclosure is preferably 90% or less, and more preferably 80% or less.
  • the film is constantly deforming and returning to its original shape due to deformation caused by snow load, vibration caused by wind, stamping caused by raindrops, etc. It is desirable that the printing layer provided on such a laminate has high adhesion so that it does not peel off even if the substrate is deformed. In addition, it is expected that the printed layer will be wet for a long time due to condensation or rain blown in by wind, etc. Therefore, it is desirable for the printed layer to have excellent durability when exposed to water (retention of adhesion, maintenance of solar reflectance, etc.).
  • the solar reflectance maintenance rate of the laminate after the 80°C steam test described in the Examples is preferably 85% or more, more preferably 90% or more, and even more preferably 92% or more.
  • the upper limit of the solar reflectance maintenance rate after the 80°C steam test is 100%.
  • the material has high resistance to ultraviolet rays outdoors.
  • the solar reflectance retention rate of the laminate after the accelerated weather resistance test described in the Examples is preferably 85% or more, more preferably 90% or more, and even more preferably 91% or more.
  • the upper limit of the solar reflectance retention rate after the accelerated weather resistance test is 100%.
  • the laminate may be obtained by applying an ink containing an alkali-soluble resin and a pigment to at least a part of a film containing a fluororesin.
  • the ink may be in any form such as a solution, a dispersion, or a varnish.
  • the printed layer may be a coating layer obtained by applying ink to a substrate, or may be an ink layer which has been dried as necessary to remove at least a portion of the solvent, or may be a cured layer which has been cured by heating or the like.
  • the ink components preferably contain other resins in addition to the alkali-soluble resin and pigment, and may further contain other components such as a solvent.
  • the content of the solvent is preferably from 30 to 90% by mass, and more preferably from 40 to 80% by mass, based on the total mass of the ink.
  • the method for applying the ink to the substrate is not particularly limited, and examples thereof include the following methods.
  • gravure printing, screen printing, pad printing and inkjet methods are preferred, and gravure printing is more preferred.
  • methods for removing the solvent after applying the ink to the substrate include heat drying, reduced pressure drying, and heat and reduced pressure drying.
  • the heating temperature is preferably 30 to 150°C, and more preferably 60 to 120°C. Drying may be performed once or multiple times.
  • the ink is a resin composition containing a curing agent
  • the ink may be cured by heating to, for example, 40 to 80°C to form a printed layer.
  • the surface of the printing layer may be subjected to a surface treatment to improve adhesion, taking into consideration the further formation of a functional layer thereon, which will be described later.
  • surface treatments include the same treatments that can be applied to the substrate.
  • the laminate of the present disclosure is immersed in an alkaline solution to remove the printed layer, thereby obtaining a recycled film containing a fluororesin. Since the printed layer of the laminate of the present disclosure can be easily removed by the alkaline solution, the film containing a fluororesin can be easily removed from the laminate of the present disclosure. This embodiment of the production method is particularly useful when reusing the substrate in the form of a film contained in the laminate.
  • the laminate of the present disclosure is immersed in an alkaline solution to remove the printed layer, to obtain a film containing a fluororesin, and the obtained film containing a fluororesin is melted and molded to obtain a recycled film containing a fluororesin.
  • the film may be melted and formed into pellets, and then molded.
  • it is possible to process the film into a shape different from the shape of the film contained in the laminate and reuse it.
  • the pH of the alkaline liquid used to remove the printed layer from the laminate is preferably from 10 to 14, and more preferably from 10 to 13.
  • examples of the alkaline liquid include an aqueous solution of sodium hydroxide and an aqueous solution of potassium hydroxide.
  • the alkaline solution may be heated before use, for example to a temperature of 70 to 90°C.
  • the laminate may be cut and then impregnated with an alkaline solution.
  • the printed layer may be removed from the laminate, and then the fluororesin-containing film may be cut.
  • the cut size and shape are not particularly limited. After removing the printed layer from the laminate, the resulting film containing the fluororesin may be washed with water and dried.
  • the recycled film obtained by the manufacturing method disclosed herein is less susceptible to black defects and discoloration resulting from the printed layer. Furthermore, the resulting film containing fluororesin may be reused in the laminate disclosed herein or may be used for other purposes.
  • the decrease in visible light transmittance of recycled film depends on the thickness, but is preferably within 2%, and more preferably within 1%, compared to an unrecycled film of the same thickness that does not have a printed layer.
  • the method for measuring visible light transmittance is as described in the Examples. In the Examples, the visible light transmittance of the 250 ⁇ m film before printing is 91%, so in this case the visible light transmittance of the recycled film is preferably 89% or more. A small decrease in visible light transmittance indicates that coloration is suppressed.
  • the change in stress when the recycled film is elongated by 10% varies slightly depending on the thickness of the film to be molded, but a change within ⁇ 2 MPa is preferable, and a change within ⁇ 1 MPa is even more preferable, compared to an unrecycled film of the same thickness that does not have a printed layer.
  • the stress when the 250 ⁇ m film before printing is elongated by 10% is 21 MPa, so in this case the stress when the recycled film is elongated by 10% is preferably 19 MPa or more. Furthermore, 20 MPa or more is even more preferable.
  • Examples 2 to 4, 6 to 9, and 11 to 13 are examples, and Examples 1, 5, and 10 are comparative examples.
  • the inks of Examples 1 to 13 were prepared by incorporating the components shown in Table 1 below in the amounts (parts by mass) shown in Table 1.
  • the inks of Examples 1 to 13 had a viscosity of 24 to 25 seconds using a No. 3 Zahn cup.
  • the components are as follows:
  • Al paste 1 EMR-D5660 (product name, manufactured by Toyo Aluminum K.K.) was used as the aluminum paste 1.
  • This aluminum paste contains 49.5 mass% of aluminum composite particles 1 in which the surfaces of flat aluminum are coated with 25 mass% of silica relative to 100 mass% of aluminum, and contains 50.5 mass% of propylene glycol monomethyl ether as a solvent. The average major axis of these aluminum composite particles 1 is 9 ⁇ m.
  • Aluminum paste 2 [Aluminum paste 2] BP-280PA (product name, manufactured by Toyo Aluminum K.K.) was used as the aluminum paste 2.
  • This aluminum paste contains 50 mass% of aluminum composite particles 2 in which the surfaces of flat aluminum are coated with 12 mass% (meth)acrylic resin relative to 100 mass% of aluminum, and 50 mass% of n-propyl acetate as a solvent.
  • the average major axis of the aluminum composite particles 2 is 9 ⁇ m.
  • Al paste 3 EMR-D6390 (product name, manufactured by Toyo Aluminum K.K.) was used as the aluminum paste 3.
  • This aluminum paste contains 54.5 mass% of aluminum composite particles 3 in which the surfaces of flat aluminum are coated with 34.5 mass% of silica relative to 100 mass% of aluminum, and contains 45.5 mass% of propylene glycol monomethyl ether n-propyl acetate as a solvent.
  • the average major axis of the aluminum composite particles 3 is 9 ⁇ m.
  • Al paste 4 EMR-D4690 (product name, manufactured by Toyo Aluminum K.K.) was used as the aluminum paste 4.
  • This aluminum paste contains 50 mass% of aluminum composite particles 4 in which the surfaces of flat aluminum are coated with 37 mass% of silica relative to 100 mass% of aluminum, and 50 mass% of propylene glycol monomethyl ether as a solvent.
  • the average major axis of the aluminum composite particles 4 is 9 ⁇ m.
  • LF200MEK manufactured by AGC Inc., solid content: 60% by mass, solvent: methyl ethyl ketone, hydroxyl value: 31 mg (KOH)/g
  • the resin of LF200MEK (specific fluororesin) is an alternating copolymer of fluoroethylene and vinyl ether, and contains units derived from hydroxyalkyl vinyl ether.
  • (Meth)acrylic resin varnish As a (meth)acrylic resin, Dianale BR115 (manufactured by Mitsubishi Chemical Corporation, (meth)acrylic resin, Tg 48°C, acid value 0 mgKOH/g, weight average molecular weight 5000) was dissolved in ethyl acetate, and an ethyl acetate solution with a solid content of 40 mass% was used as a (meth)acrylic resin varnish.
  • Anti-blocking agent liquid An esterified cellulose resin (product name: CAB-381-2, manufactured by Eastman Chemical Japan, glass transition point 133° C., number average molecular weight 40,000, hydroxyl group content 1.3% by mass) was used as the antiblocking agent. This resin was dissolved in methyl ethyl ketone (MEK) to prepare an antiblocking agent solution with a solid content concentration of 20% by mass.
  • MEK methyl ethyl ketone
  • Alkali-soluble resin liquid 1 A styrene-maleic anhydride copolymer resin (product name: SMA17352P, manufactured by Kawahara Oil Chemical Co., Ltd., weight average molecular weight 7000, acid value: 270 mg KOH/g, dissolves at least 0.1 g in 100 mL of 1.5 mass % aqueous sodium hydroxide solution at 85° C.) was used as the alkali-soluble resin 1. This was dissolved in MEK to prepare an alkali-soluble resin solution 1 with a solid content of 20 mass %.
  • Alkali-soluble resin liquid 2 A styrene-acrylic acid copolymer resin (product name: Joncryl 682: manufactured by BASF, weight average molecular weight 1750, acid value: 238 mg KOH/g, dissolves at least 0.1 g in 100 mL of 1.5 mass % aqueous sodium hydroxide solution at 85° C.) was used as the alkali-soluble resin 2. This was dissolved in ethyl acetate (EA) to prepare an alkali-soluble resin solution 2 with a solid content of 50 mass %.
  • EA ethyl acetate
  • the curing agent used was a polyisocyanate of hexamethylene diisocyanate (product name: Duranate A201H, manufactured by Asahi Kasei Corporation).
  • the NCO content of this curing agent was 17.2% by mass.
  • the design of the gravure printing plate was in the form of dots with a diameter of 16 mm, and the printing area ratio was 58%.
  • the mass of the printing layer per unit area of the substrate was 1.4 g/m2 to 1.6 g/ m2 .
  • the thickness of the printing layer was 2 ⁇ m.
  • the solar reflectance was measured using a spectrophotometer (UV-3100PC, manufactured by Shimadzu Corporation) in accordance with JIS R3106:1998 ("Test method for transmittance, reflectance, emissivity, and solar heat gain coefficient of plate glass"). These optical properties were measured by irradiating light from the substrate side.
  • the laminate was exposed to ultraviolet light of 300 to 450 nm wavelength and 1500 mW/cm 2 using an accelerated weathering tester (e.g., manufactured by Iwasaki Electric Co., Ltd., product name: Eye UV Tester SUV-W231).
  • an accelerated weathering tester e.g., manufactured by Iwasaki Electric Co., Ltd., product name: Eye UV Tester SUV-W231.
  • the laminate was exposed to ultraviolet light of 300 to 450 nm wavelength and 1500 mW/cm 2 intensity using a cycle (12 hours and 20 seconds per cycle) consisting of (i) 10 hours of ultraviolet light irradiation under conditions of a black panel (BP) temperature of 63°C and a relative humidity of 50% RH, (ii) 10 seconds of shower, (iii) 2 hours of dark condensation under conditions of a BP temperature of 30°C and a relative humidity of 100% RH, and (iv) 10 seconds of shower, while repeatedly exposed to ultraviolet light for 500 hours.
  • the cumulative amount of ultraviolet light under these conditions was 2400 MJ/m 2 , which is equivalent to about 10 years of outdoor exposure since the amount of ultraviolet light in Choshi City, Japan is about 250 MJ/m 2 per year.
  • the laminate was cut to a size of 5 cm x 30 cm and immersed in a 1% by mass aqueous solution of sodium hydroxide at 85°C for 20 minutes to remove the printed layer. The resulting substrate was then taken out, washed with water and dried.
  • the obtained base material was fed into a 15 mm ⁇ co-rotating twin screw extruder (manufactured by Technobel Co., Ltd.), the cylinder and head temperatures were set to 280° C., and pellets having a diameter of 2 mm ⁇ and a length of 3 mm were obtained. The discharge rate at this time was 2 kg/hour.
  • the obtained pellets were used to extrude a recycled film having a thickness of 250 ⁇ m using a 30 mm short screw extruder equipped with a 150 mm wide T-die at the tip.
  • the visible light transmittance and stress at 10% elongation of the recycled film were measured.
  • the stress at 10% elongation was measured at a tensile speed of 200 mm/min in accordance with JIS K7127:1999 (Plastics-Test methods for tensile properties-Part 3: Test conditions for films and sheets).
  • Type V test pieces with a gauge length of 25 mm were used for the stress at 10% elongation.
  • the virgin 250 ⁇ m thick ETFE film used as the raw material for the laminate has a visible light transmittance of 91% and a stress of 21 MPa at 10% elongation, so the recycled film was evaluated according to the following criteria.
  • Example 1 The initial solar reflectance was 58.6%. The peeling test result was judged to be pass, with not even one square peeling off. In the alkali desorption test, no desorption occurred after 20 minutes of immersion and stirring. In addition, the solar reflectance after 500 hours of accelerated weather resistance testing was 58.0%, and the solar reflectance maintenance rate was 99%. The peeling test after the accelerated weather resistance testing was passed without any peeling. However, in the alkali desorption test after the accelerated weather resistance testing, the ink did not desorb. In addition, the solar reflectance retention rate after the 80° C. steam exposure test was 92%, and the film passed the test without peeling off even one square. The film also passed the peeling test.
  • the visible light transmittance of the recycled film was 86%, and it was clearly colored brown. In addition, holes were found in the recycled film that were thought to be caused by gas generation. The stress of the recycled film at 10% elongation was 16.2 MPa, which did not meet the 19 MPa requirement and therefore failed the test. Because the ink was not sufficiently removed by the alkaline solution, the recycled film had insufficient visible light transmittance and mechanical properties.
  • Example 2 The initial solar reflectance was 56.6%. The peeling test results were good, with not even one square peeling off. In the alkali desorption test, the printed layer was completely desorbed after 20 minutes of immersion and agitation. The solar reflectance retention rate after 500 hours of accelerated weathering test was 99%. The peeling test after the accelerated weathering test was passed with not even one square peeling. In the alkali desorption test after the accelerated weathering test, the ink was completely desorbed. In addition, the solar reflectance retention rate after the 80° C. steam exposure test was 92%, and the peeling test was also passed with not even one square peeling off. The visible light transmittance of the recycled film was 90%, and no coloring was observed.
  • the stress of the recycled film at 10% elongation was 20.8 MPa, which exceeded 19 MPa and therefore passed the test. It was determined that the ink had been sufficiently removed by the alkaline hot water, and that the mechanical properties and visible light transmittance of the recycled film were comparable to those of the virgin ETFE film used as the raw material for the laminate.
  • Examples 3 and 4 in which the alkali-soluble resin contents were 3.4% by mass and 10.9% by mass, respectively, showed good results in the initial solar reflectance, after the accelerated weather resistance test, and after the 80°C steam test, the peel test, the alkali desorption test, etc. It was also found that the recycled films of Examples 3 and 4 were less discolored and maintained their mechanical properties sufficiently.
  • Example 5 In the case of Example 5 in which the content of the alkali-soluble resin was 16.1% by mass, problems were observed in the solar reflectance maintenance rate after the accelerated weather resistance test, the reflectance maintenance rate after the 80° C. steam test, and the peel test. It was found that the recycled film of Example 5 had little coloring and also maintained sufficient mechanical properties.
  • Example 6 The solar reflectance or solar reflectance retention rate, peel test, and detachment test showed good results initially, after the accelerated weather resistance test, and after the 80° C. steam test. In addition, the recycled film had little coloring and maintained sufficient mechanical properties.
  • Examples 7 to 9 show good results in solar reflectance, solar reflectance maintenance rate, peel test, and detachment test at the initial stage, after the accelerated weather resistance test, and after the 80° C. steam test. In addition, the recycled films were little discolored, and the mechanical properties were sufficiently maintained. It was also found that the recycled films of Examples 7 to 9 were less discolored and maintained their mechanical properties sufficiently.
  • Example 10 In the case of Example 10 in which the content of the alkali-soluble resin was 18.3% by mass, problems were observed in the solar reflectance retention rate after the accelerated weather resistance test and the peel test, and in the solar reflectance retention rate after the 80° C. steam test and the peel test. It was found that the recycled film of Example 10 had little coloring and also maintained sufficient mechanical properties.
  • Example 11 The solar reflectance, solar reflectance retention, peel test, and detachment test showed good results initially, after the accelerated weather resistance test, and after the 80° C. steam test. In addition, the recycled film had little coloring and maintained sufficient mechanical properties.
  • Example 12 The solar reflectance, solar reflectance retention, peel test, and detachment test showed good results initially, after the accelerated weather resistance test, and after the 80° C. steam test. In addition, the recycled film had little coloring and maintained sufficient mechanical properties.
  • Example 13 The solar reflectance, solar reflectance retention, peel test, and detachment test showed good results initially, after the accelerated weather resistance test, and after the 80° C. steam test. In addition, the recycled film had little coloring and maintained sufficient mechanical properties.
  • the laminate of the present disclosure has excellent weather resistance and can be suitably used outdoors.
  • the application of the laminate of the present disclosure is not particularly limited, but it is suitably used as a roofing material, a wall covering material, and a display material.
  • it is suitable for use as a membrane material (roofing material, exterior wall material, skylight, waterproof sheet, protective sheet, etc.) in membrane structure facilities (sports facilities (swimming pools, gymnasiums, tennis courts, soccer fields, athletic stadiums, etc.), warehouses, assembly halls, exhibition halls, horticultural facilities (horticultural houses, agricultural houses, etc.), arcades, etc.); membrane material for screens; soundproof walls; windbreak fences; overtopping fences; highway side walls; garage canopies; membrane material for shopping malls; walkway walls; glass shatterproof films; heat-resistant sheets; water-resistant sheets; tent materials for tent warehouses; membrane materials for adjusting solar radiation; light Examples of such materials include partial roofing materials for removal, window materials replacing glass, fireproof partition membrane materials, curtains

Landscapes

  • Laminated Bodies (AREA)

Abstract

The purpose of the present invention is to provide a laminate in which a printed layer can be easily removed and that has high weather resistance, and a method for producing a recycled film. A laminate according to the present invention comprises: a film containing a fluororesin; and a printed layer containing an alkali-soluble resin and a pigment on at least a part of the film. The content of the alkali-soluble resin is 1.0-15.0 mass% with respect to the total mass of the printed layer.

Description

積層体及び再生フィルムの製造方法Manufacturing method of laminate and recycled film

 本発明は、積層体及び再生フィルムの製造方法に関する。 The present invention relates to a method for manufacturing a laminate and a recycled film.

 フッ素樹脂フィルムは、耐候性、耐汚染性等に優れるため、膜構造施設(スポーツ施設(プール、体育館、テニスコート、サッカー場、陸上競技場等)、倉庫、集会場、展示場、園芸施設(園芸ハウス、農業用ハウス等))などにおける膜材(屋根材、外壁材等)として用いられている。 Because fluororesin films have excellent weather resistance and stain resistance, they are used as membrane materials (roofing materials, exterior wall materials, etc.) in membrane-structured facilities (sports facilities (swimming pools, gymnasiums, tennis courts, soccer fields, athletics stadiums, etc.), warehouses, assembly halls, exhibition halls, horticultural facilities (horticultural greenhouses, agricultural greenhouses, etc.)), etc.

 しかし、フッ素樹脂フィルムは日射透過率が高いため、日射を受ける膜構造施設用の膜材として用いる場合、膜構造施設の内部が明るすぎたり、膜構造施設の内部の気温が上がりすぎたりすることがある。そこで、フッ素樹脂フィルムに塗料又はインキを印刷して、日射反射率を高め、屋内への日射透過率を下げることが行われている。また、スポーツ施設を使用するチームのチームカラー、ロゴ等を塗料又はインキによりフィルムに印刷することがある。 However, because fluororesin film has a high solar radiation transmittance, when it is used as a membrane material for a membrane structure facility that is exposed to sunlight, the inside of the membrane structure facility may become too bright or the temperature inside the membrane structure facility may become too high. For this reason, paint or ink is printed on the fluororesin film to increase the solar radiation reflectance and reduce the solar radiation transmittance to the interior. In addition, the team colors and logos of the teams using the sports facilities are sometimes printed on the film with paint or ink.

 なお、膜材は長期間使用することや、屋外で使用することが多いため、フッ素樹脂フィルムに適用される塗料及びインキには、耐候性が求められている。 Furthermore, because film materials are often used for long periods of time and outdoors, the paints and inks applied to fluororesin films must be weather resistant.

 例えば、特許文献1では、含フッ素重合体を含む基材と、前記基材上の少なくとも一部の領域に配置される樹脂膜とを含む積層体が開示され、前記樹脂膜は、アルミニウム含有複合体粒子、含フッ素重合体、及び液状媒体を含む組成物から形成される。
 特許文献2では、フッ素樹脂基材上に塗布される非硬化型塗膜形成用組成物が開示され、この組成物は含フッ素共重合体と溶剤とを含有し、含フッ素共重合体の質量平均分子量(M)が30000~60000であり、かつ含フッ素共重合体一モル当たりの特定官能基の平均モル数が33以上54未満である。
 特許文献3では、酸化チタンをコアとして3層の被覆層を有する複合粒子と樹脂と液体媒体とを含む印刷インキが開示されている。
For example, Patent Document 1 discloses a laminate including a substrate containing a fluoropolymer and a resin film disposed on at least a partial region of the substrate, and the resin film is formed from a composition including aluminum-containing composite particles, a fluoropolymer, and a liquid medium.
Patent Document 2 discloses a non-curable coating film-forming composition to be applied onto a fluororesin substrate, the composition containing a fluorocopolymer and a solvent, the mass average molecular weight (M w ) of the fluorocopolymer being 30,000 to 60,000, and the average number of moles of specific functional groups per mole of the fluorocopolymer being 33 or more and less than 54.
Patent Document 3 discloses a printing ink containing composite particles having a titanium oxide core and three coating layers, a resin, and a liquid medium.

国際公開第2015/152170号公報International Publication No. WO 2015/152170 特開2006-152061号公報JP 2006-152061 A 国際公開第2011/013572号公報International Publication No. 2011/013572

 近年、これらの塗料又はインキで印刷された印刷層を有するフッ素樹脂フィルムについて、使用後等に再利用することが期待されている。フッ素樹脂フィルムから印刷層を除去しフィルム形態のまま再利用することに加えて、熱溶融してペレット化し、別の用途、又は厚み等の形状の異なるフッ素樹脂フィルムに加工して再利用することが望まれている。 In recent years, there is a growing expectation that fluororesin films having a printed layer printed with these paints or inks will be reused after use. In addition to removing the printed layer from the fluororesin film and reusing it in film form, it is also desirable to melt the film by heat to form pellets, and process it into fluororesin films for other uses or with different shapes such as thicknesses for reuse.

 しかし、塗料又はインキに含まれる樹脂成分は、基材のフッ素樹脂フィルムほど高い耐熱性を有さないため、再加工時の溶融等のための加熱により着色してしまうことから、印刷層をフッ素樹脂フィルムから取り除く必要がある。実際に、凡そ250~350℃の熱履歴を受けた塗料又はインキは黒く着色するため、印刷層が付いたままフッ素樹脂フィルムを溶融して再加工すると、得られたフィルムは黒色欠点が生じ、又は全体が暗く着色する。 However, the resin components contained in the paint or ink do not have as high heat resistance as the fluororesin film base material, and so become discolored when heated for melting during reprocessing, making it necessary to remove the printed layer from the fluororesin film. In fact, paint or ink that has been subjected to a thermal history of approximately 250-350°C turns black, so if the fluororesin film is melted and reprocessed with the printed layer still attached, the resulting film will have black defects or will be darkly colored overall.

 上記状況から、前記フッ素樹脂フィルムにおける印刷層は、再生利用時にはフッ素樹脂フィルムからきれいに除去できることが望まれている。印刷層の除去方法としては、アセトン等の有機溶剤を布等にしみ込ませて拭き取る方法、印刷層をグラインダーで削り落とす方法が考えられる。しかしながら、印刷面積はフッ素樹脂フィルムの面積の20~95%を占める例もあり、前述の除去方法は、経済的ではない。
 また、長期間使用することや、屋外で使用することが多いため、印刷層は耐候性に優れることも求められる。
In view of the above circumstances, it is desired that the printed layer in the fluororesin film can be completely removed from the fluororesin film when it is recycled. Methods for removing the printed layer include a method of wiping the printed layer with a cloth or the like soaked in an organic solvent such as acetone, and a method of scraping the printed layer off with a grinder. However, there are cases in which the printed area occupies 20 to 95% of the area of the fluororesin film, and the above-mentioned removal methods are not economical.
Furthermore, since they are often used for long periods of time and outdoors, the printed layer is also required to have excellent weather resistance.

 本開示は、このような状況に鑑みてなされたものであり、印刷層を簡便に除去可能で、耐候性の高い積層体、及び再生フィルムの製造方法の提供を目的とする。 This disclosure was made in light of these circumstances, and aims to provide a laminate with high weather resistance that allows the printed layer to be easily removed, and a method for producing recycled film.

 上記の課題を達成するための具体的手段は以下の通りである。
<1> フッ素樹脂を含有するフィルムと、
 前記フィルム上の少なくとも一部に、アルカリ可溶性樹脂及び顔料を含有する印刷層と、を有し、
 前記アルカリ可溶性樹脂の含有率が、前記印刷層の全質量に対して1.0~15.0質量%である、積層体。
<2> 前記印刷層が、フッ素樹脂及び(メタ)アクリル樹脂からなる群より選択される少なくとも一種の樹脂をさらに含有する、<1>に記載の積層体。
<3> 前記印刷層における前記フッ素樹脂が、フルオロオレフィン単位と水酸基を有する単量体単位とを有する共重合体である、<2>に記載の積層体。
<4> 前記アルカリ可溶性樹脂の酸価が100~500mgKOH/gである、<1>~<3>のいずれか1項に記載の積層体。
<5> 前記顔料が、(メタ)アクリル樹脂又はシリカで被覆されたアルミニウム複合体粒子である、<1>~<4>のいずれか1項に記載の積層体。
<6> 屋外で使用する、<1>~<5>のいずれか1項に記載の積層体。
<7> 屋根材、壁装材、及び表示材からなる群より選択される少なくとも1種である、<1>~<6>のいずれか1項に記載の積層体。
<8> <1>~<7>のいずれか1項に記載の積層体をアルカリ液に含浸して前記印刷層を除去し、フッ素樹脂を含有する再生フィルムを得る、
 再生フィルムの製造方法。
<9> <1>~<7>のいずれか1項に記載の積層体をアルカリ液に含浸して前記印刷層を除去し、前記フッ素樹脂を含有するフィルムを得て、
 得られた前記フッ素樹脂を含有するフィルムを溶融し、成型して、フッ素樹脂を含有する再生フィルムを得る、
 再生フィルムの製造方法。
Specific means for achieving the above object are as follows:
<1> A film containing a fluororesin;
a printing layer containing an alkali-soluble resin and a pigment on at least a portion of the film;
The content of the alkali-soluble resin is 1.0 to 15.0% by mass relative to the total mass of the printed layer.
<2> The laminate according to <1>, wherein the printed layer further contains at least one resin selected from the group consisting of fluororesins and (meth)acrylic resins.
<3> The laminate according to <2>, wherein the fluororesin in the printed layer is a copolymer having a fluoroolefin unit and a monomer unit having a hydroxyl group.
<4> The laminate according to any one of <1> to <3>, wherein the alkali-soluble resin has an acid value of 100 to 500 mgKOH/g.
<5> The laminate according to any one of <1> to <4>, wherein the pigment is an aluminum composite particle coated with a (meth)acrylic resin or silica.
<6> The laminate according to any one of <1> to <5>, which is used outdoors.
<7> The laminate according to any one of <1> to <6>, which is at least one material selected from the group consisting of a roofing material, a wall covering material, and a display material.
<8> The laminate according to any one of <1> to <7> is immersed in an alkaline liquid to remove the printed layer, thereby obtaining a recycled film containing a fluororesin.
How recycled film is manufactured.
<9> The laminate according to any one of <1> to <7> is immersed in an alkaline liquid to remove the printed layer, thereby obtaining a film containing the fluororesin,
The obtained film containing the fluororesin is melted and molded to obtain a recycled film containing the fluororesin.
How recycled film is manufactured.

 本開示の一態様によれば、印刷層を簡便に除去可能で、耐候性の高い積層体、及び再生フィルムの製造方法が提供できる。 According to one aspect of the present disclosure, it is possible to provide a laminate with high weather resistance and a method for producing recycled film, in which the printed layer can be easily removed.

 以下、本開示に係る実施形態について詳細に説明する。但し、本開示は以下の実施形態に限定されるものではない。以下の実施形態において、その構成要素(要素ステップ等も含む)は、特に明示した場合を除き、必須ではない。数値及びその範囲についても同様であり、本開示を制限するものではない。 The following describes in detail the embodiments of the present disclosure. However, the present disclosure is not limited to the following embodiments. In the following embodiments, the components (including element steps, etc.) are not essential unless otherwise specified. The same applies to numerical values and their ranges, and do not limit the present disclosure.

 本開示において「~」を用いて示された数値範囲には、「~」の前後に記載される数値がそれぞれ最小値及び最大値として含まれる。
 本開示中に段階的に記載されている数値範囲において、一つの数値範囲で記載された上限値又は下限値は、他の段階的な記載の数値範囲の上限値又は下限値に置き換えてもよい。また、本開示中に記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。
 本開示において、各成分には、該当する物質が複数種含まれていてもよい。組成物中に各成分に該当する物質が複数種存在する場合、各成分の含有率又は含有量は、特に断らない限り、組成物中に存在する当該複数種の物質の合計の含有率又は含有量を意味する。
 本開示において、各成分に該当する粒子には、複数種の粒子が含まれていてもよい。組成物中に各成分に該当する粒子が複数種存在する場合、各成分の粒子径は、特に断らない限り、組成物中に存在する当該複数種の粒子の混合物についての値を意味する。
 本開示において、重合体の「単位」とは、重合体中に存在して重合体を構成する、単量体に由来する部分を意味する。また、ある単位の構造を重合体形成後に化学的に変換したものも単位という。なお、場合によっては、個々の単量体に由来する単位をその単量体名に「単位」を付した名称で呼ぶ。
 本開示において、フィルム及びシートを、その厚さにかかわらず「フィルム」と称する。
 本開示において「(メタ)アクリル」とは、アクリル及びメタクリルの少なくとも一方を意味する。
 本開示において「層」との語には、当該層が存在する領域を観察したときに、当該領域の全体に形成されている場合に加え、当該領域の一部にのみ形成されている場合も含まれる。
In the present disclosure, the numerical ranges indicated using "to" include the numerical values before and after "to" as the minimum and maximum values, respectively.
In the numerical ranges described in the present disclosure in stages, the upper or lower limit value described in one numerical range may be replaced with the upper or lower limit value of another numerical range described in stages. In addition, in the numerical ranges described in the present disclosure, the upper or lower limit value of the numerical range may be replaced with a value shown in the examples.
In the present disclosure, each component may contain multiple types of corresponding substances. When multiple types of substances corresponding to each component are present in the composition, the content or amount of each component means the total content or amount of the multiple substances present in the composition, unless otherwise specified.
In the present disclosure, the particles corresponding to each component may include multiple types of particles. When multiple types of particles corresponding to each component are present in the composition, the particle size of each component means the value for a mixture of the multiple types of particles present in the composition, unless otherwise specified.
In this disclosure, the term "unit" of a polymer refers to a portion derived from a monomer that exists in the polymer and constitutes the polymer. The term "unit" also refers to a unit that is obtained by chemically converting the structure of a unit after the formation of the polymer. In some cases, units derived from individual monomers are referred to by the name of the monomer with "unit" added.
In this disclosure, films and sheets are referred to as "films" regardless of their thickness.
In the present disclosure, "(meth)acrylic" means at least one of acrylic and methacrylic.
In this disclosure, the term "layer" includes cases where the layer is formed over the entire area when the area in which the layer exists is observed, as well as cases where the layer is formed over only a portion of the area.

<積層体>
 本開示の積層体は、フッ素樹脂を含有するフィルムと、前記フィルム上の少なくとも一部に、アルカリ可溶性樹脂及び顔料を含有する印刷層と、を有し、前記アルカリ可溶性樹脂の含有率が、印刷層の全質量に対して1.0~15.0質量%である。
<Laminate>
The laminate of the present disclosure comprises a film containing a fluororesin and a printed layer containing an alkali-soluble resin and a pigment on at least a portion of the film, wherein the content of the alkali-soluble resin is 1.0 to 15.0 mass% relative to the total mass of the printed layer.

 上記の構成とすることによって、印刷層を簡便に除去可能で、耐候性の高い積層体が得られる。その理由は明らかではないが、以下のように推察される。
 他の樹脂に比べて耐候性に優れるフッ素樹脂を含有するフィルムを用いることで、耐候性に優れる。そして、印刷層にアルカリ可溶性樹脂を用いることで、印刷層が簡便に除去可能となる。特に、印刷層の全質量に対してアルカリ可溶性樹脂の含有率を1.0質量%以上とすることで、印刷層が簡便に除去可能となる。また、印刷層の全質量に対してアルカリ可溶性樹脂の含有率を15.0質量%以下とすることで、耐候性に優れる印刷層となる。
 また、印刷層が顔料を含有するため、印刷層が設けられた積層体は、日射反射率が高くなる。よって、本開示の積層体を用いた膜構造施設等では、屋内の温度、明るさ等が適切に調整される。
By adopting the above-mentioned constitution, the printed layer can be easily removed and a laminate having high weather resistance can be obtained. The reason for this is not clear, but is presumed to be as follows.
By using a film containing a fluororesin, which has better weather resistance than other resins, the film has excellent weather resistance. By using an alkali-soluble resin in the printed layer, the printed layer can be easily removed. In particular, by making the content of the alkali-soluble resin 1.0% by mass or more relative to the total mass of the printed layer, the printed layer can be easily removed. Furthermore, by making the content of the alkali-soluble resin 15.0% by mass or less relative to the total mass of the printed layer, the printed layer has excellent weather resistance.
In addition, since the printed layer contains a pigment, the laminate provided with the printed layer has a high solar reflectance. Therefore, in a membrane structure facility or the like using the laminate of the present disclosure, the temperature, brightness, and the like inside the facility can be appropriately adjusted.

(フッ素樹脂を含有するフィルム)
 本開示の積層体は、フッ素樹脂を含有するフィルム(以下、「基材」ともいう)を有する。
 基材に含まれるフッ素樹脂は、フィルムに成形可能なものが好ましい。また、基材に含まれるフッ素樹脂は、耐候性に優れるものが好ましい。
 上記観点から、基材に含まれるフッ素樹脂としては、フルオロオレフィンの単独重合体又は共重合体が好ましい。フルオロオレフィンとしては、特定フッ素樹脂の構成単位として後述するフルオロオレフィンが挙げられる。フッ素樹脂は、1種を単独で用いても2種以上を組み合わせて用いてもよい。
(Film containing fluororesin)
The laminate of the present disclosure has a film (hereinafter also referred to as "substrate") that contains a fluororesin.
The fluororesin contained in the substrate is preferably one that can be molded into a film, and is preferably one that has excellent weather resistance.
From the above viewpoint, the fluororesin contained in the base material is preferably a homopolymer or copolymer of a fluoroolefin. Examples of the fluoroolefin include the fluoroolefins described below as structural units of the specific fluororesin. The fluororesin may be used alone or in combination of two or more.

 フルオロオレフィンの共重合体としては、2種以上のフルオロオレフィンの共重合体、1種以上のフルオロオレフィンと1種以上のオレフィン又はペルフルオロ(アルキルビニルエーテル)との共重合体等が挙げられる。フルオロオレフィン及びオレフィンの炭素数は2又は3が好ましい。ペルフルオロ(アルキルビニルエーテル)の炭素数は3~6が好ましい。 Examples of fluoroolefin copolymers include copolymers of two or more fluoroolefins, and copolymers of one or more fluoroolefins with one or more olefins or perfluoro(alkyl vinyl ethers). The fluoroolefins and olefins preferably have 2 or 3 carbon atoms. The perfluoro(alkyl vinyl ether) preferably has 3 to 6 carbon atoms.

 好ましいフッ素樹脂としては、ビニルフルオリド重合体(以下、「PVF」とも記す)、ビニリデンフルオリド重合体(以下、「PVDF」とも記す)、ビニリデンフルオリド-ヘキサフルオロプロピレン共重合体、THV、テトラフルオロエチレン-プロピレン共重合体、テトラフルオロエチレン-ビニリデンフルオリド-プロピレン共重合体、エチレン-テトラフルオロエチレン共重合体(以下、「ETFE」とも記す)、ヘキサフルオロプロピレン-テトラフルオロエチレン共重合体(以下、「FEP」とも記す)、エチレン-ヘキサフルオロプロピレン-テトラフルオロエチレン共重合体(以下、「EFEP」とも記す)、ペルフルオロ(アルキルビニルエーテル)-テトラフルオロエチレン共重合体(以下、「PFA」とも記す)、クロロトリフルオロエチレン重合体(以下、「PCTFE」とも記す)、及びエチレン-クロロトリフルオロエチレン共重合体(以下、「ECTFE」とも記す)が挙げられる。フッ素樹脂としては、特に、ETFEが好ましい。 Preferred fluororesins include vinyl fluoride polymer (hereinafter also referred to as "PVF"), vinylidene fluoride polymer (hereinafter also referred to as "PVDF"), vinylidene fluoride-hexafluoropropylene copolymer, THV, tetrafluoroethylene-propylene copolymer, tetrafluoroethylene-vinylidene fluoride-propylene copolymer, ethylene-tetrafluoroethylene copolymer (hereinafter also referred to as "ETFE"), hexafluoropropylene-tetrafluoroethylene copolymer (hereinafter also referred to as "FEP"), ethylene-hexafluoropropylene-tetrafluoroethylene copolymer (hereinafter also referred to as "EFEP"), perfluoro(alkyl vinyl ether)-tetrafluoroethylene copolymer (hereinafter also referred to as "PFA"), chlorotrifluoroethylene polymer (hereinafter also referred to as "PCTFE"), and ethylene-chlorotrifluoroethylene copolymer (hereinafter also referred to as "ECTFE"). As the fluororesin, ETFE is particularly preferable.

 基材に含まれるフッ素樹脂におけるフッ素原子含有率は、35質量%以上が好ましく、40質量%以上がより好ましく、45質量%以上がさらに好ましい。フッ素原子含有率が前記範囲の下限値以上であると、基材の耐候性、耐汚染性、耐薬品性、及び非粘着性がさらに優れ、特に非粘着性及び耐汚染性が優れる。
 基材に含まれるフッ素樹脂におけるフッ素原子含有率は、80質量%以下が好ましく、70質量%以下がより好ましい。
 フッ素樹脂におけるフッ素原子含有率は、フッ素樹脂を燃焼させた後、フッ化物イオン選択性電極とガスクロマトグラフィーを併用することにより求められる。
The fluorine atom content in the fluororesin contained in the substrate is preferably 35% by mass or more, more preferably 40% by mass or more, and even more preferably 45% by mass or more. When the fluorine atom content is equal to or more than the lower limit of the above range, the substrate has better weather resistance, stain resistance, chemical resistance, and non-stickiness, and is particularly excellent in non-stickiness and stain resistance.
The fluorine atom content in the fluororesin contained in the base material is preferably 80% by mass or less, and more preferably 70% by mass or less.
The fluorine atom content in the fluororesin can be determined by combusting the fluororesin and then using a fluoride ion selective electrode in combination with gas chromatography.

 フッ素樹脂の含有率は、基材の全質量に対して、60質量%以上が好ましく、70質量%以上がより好ましく、90質量%以上がさらに好ましく、100質量%であってもよい。フッ素樹脂の含有率が前記範囲の下限値以上であると、基材の耐候性がさらに優れる。 The content of the fluororesin is preferably 60% by mass or more, more preferably 70% by mass or more, and even more preferably 90% by mass or more, relative to the total mass of the substrate, and may be 100% by mass. If the content of the fluororesin is equal to or greater than the lower limit of the above range, the weather resistance of the substrate will be even more excellent.

 基材は、非フッ素系樹脂、公知の添加剤等をさらに含んでもよい。公知の添加剤としては、有色顔料、UV吸収剤、近赤外線吸収顔料、近赤外線反射顔料が挙げられる。
 有色顔料としては、白色顔料である酸化チタン、青色顔料であるアルミコバルト酸化物、赤色顔料である酸化鉄が挙げられる。
 UV吸収剤としては、無機UV吸収剤、有機UV吸収剤等が挙げられる。無機UV吸収剤としては、酸化亜鉛、酸化チタン、酸化セリウム、酸化鉄等の無機粒子;前記無機粒子の表面にシリカ、アルミナ、ジルコニア等の無機物をコーティングした無機複合体粒子等が挙げられる。
 近赤外線吸収顔料又は近赤外線反射顔料としては、六ホウ化ランタン等のホウ素化化合物、タングステン酸セシウム等のタングステン化合物、スズ酸化インジウム、アンチモン酸化スズ等が挙げられる。
The substrate may further contain a non-fluorinated resin, a known additive, etc. Examples of the known additive include a color pigment, a UV absorber, a near-infrared absorbing pigment, and a near-infrared reflective pigment.
Examples of colored pigments include titanium oxide, which is a white pigment, aluminum cobalt oxide, which is a blue pigment, and iron oxide, which is a red pigment.
Examples of the UV absorbent include inorganic UV absorbents, organic UV absorbents, etc. Examples of the inorganic UV absorbent include inorganic particles such as zinc oxide, titanium oxide, cerium oxide, and iron oxide; inorganic composite particles in which the surfaces of the inorganic particles are coated with an inorganic material such as silica, alumina, and zirconia; and the like.
Examples of near-infrared absorbing pigments or near-infrared reflective pigments include boron compounds such as lanthanum hexaboride, tungsten compounds such as cesium tungstate, indium tin oxide, and antimony tin oxide.

 基材におけるフッ素原子含有率は、27質量%以上が好ましく、30質量%以上がより好ましく、40質量%以上がさらに好ましく、45質量%以上が特に好ましい。フッ素原子含有率が前記範囲の下限値以上であると、基材の耐候性、耐汚染性、耐薬品性、及び非粘着性がさらに優れ、特に非粘着性及び耐汚染性が優れる。
 基材におけるフッ素原子含有率は、70質量%以下が好ましく、60質量%以下がより好ましい。
 基材におけるフッ素原子含有率は、基材を燃焼させた後、フッ化物イオン選択性電極とガスクロマトグラフィーを併用することにより求められる。
The fluorine atom content in the substrate is preferably 27% by mass or more, more preferably 30% by mass or more, even more preferably 40% by mass or more, and particularly preferably 45% by mass or more. When the fluorine atom content is equal to or more than the lower limit of the above range, the substrate has better weather resistance, stain resistance, chemical resistance, and non-adhesiveness, and is particularly excellent in non-adhesiveness and stain resistance.
The fluorine atom content in the substrate is preferably 70% by mass or less, and more preferably 60% by mass or less.
The fluorine atom content in the substrate is determined by combusting the substrate and then using a fluoride ion selective electrode in combination with gas chromatography.

 基材は、10%伸びに対する応力が10MPa以上であることが好ましく、16MPa以上であることがより好ましい。10%伸びに対する応力は、フィルムの厚さには依存せず、フッ素樹脂の組成による。10%伸びに対する応力が10MPa以上であると、耐積雪性及び耐風圧性にも優れる。
 基材の10%伸びに対する応力は、80MPa以下であることが好ましく、50MPa以下であることがより好ましい。
The substrate preferably has a stress for 10% elongation of 10 MPa or more, more preferably 16 MPa or more. The stress for 10% elongation does not depend on the thickness of the film, but on the composition of the fluororesin. If the stress for 10% elongation is 10 MPa or more, the substrate has excellent snow load resistance and wind pressure resistance.
The stress for 10% elongation of the substrate is preferably 80 MPa or less, and more preferably 50 MPa or less.

 本開示において、10%伸びに対する応力は、JIS K7127:1999(プラスチック-引張特性の試験方法-第3部:フィルム及びシートの試験条件)に定める方法により求められる。試験片としてダンベル5を用い、200mm/分の引張速度で伸ばした際の張力を、伸ばす前のフィルムの断面積で除して計算する。 In this disclosure, the stress at 10% elongation is determined by the method specified in JIS K7127:1999 (Plastics - Test methods for tensile properties - Part 3: Test conditions for films and sheets). Using dumbbell 5 as the test specimen, the tension when stretched at a tensile speed of 200 mm/min is divided by the cross-sectional area of the film before stretching to calculate.

 後述の印刷層が光反射機能を有する場合、印刷層の光の反射機能を阻害しない観点から、基材は光透過性を有することが好ましい。基材の全光線透過率は、70%以上が好ましく、85%以上がより好ましい。
 基材の全光線透過率は、99.9%以下が好ましく、98%以下がより好ましい。
 本開示において、「全光線透過率」は、JIS K7375:2008「プラスチック-全光線透過率及び全光線反射率の求め方」に準拠して測定された値である。
In the case where the printed layer described later has a light reflecting function, the substrate preferably has light transmittance so as not to inhibit the light reflecting function of the printed layer. The total light transmittance of the substrate is preferably 70% or more, more preferably 85% or more.
The total light transmittance of the substrate is preferably 99.9% or less, and more preferably 98% or less.
In this disclosure, the "total light transmittance" is a value measured in accordance with JIS K7375:2008 "Plastics - Determination of total light transmittance and total light reflectance".

 基材の厚さは25~1,000μmが好ましく、100~500μmがより好ましい。基材の厚さが前記範囲の下限値以上であると、基材の機械的強度が優れる。基材の厚さが前記範囲の上限値以下であると、基材の光透過性が優れる。 The thickness of the substrate is preferably 25 to 1,000 μm, and more preferably 100 to 500 μm. When the thickness of the substrate is equal to or greater than the lower limit of the above range, the mechanical strength of the substrate is excellent. When the thickness of the substrate is equal to or less than the upper limit of the above range, the optical transparency of the substrate is excellent.

 基材は、印刷層との密着性を向上させる観点から、印刷層が形成される面に、表面張力を上昇させるための表面処理が施されていることが好ましい。表面処理を施すことによって、ホルミル基、カルボキシ基、水酸基等の極性基が基材の表面に形成される。例えば、印刷層がアルカリ可溶性樹脂以外に、水酸基を有する樹脂を含有する場合、この樹脂の水酸基と基材の表面に形成された極性基とが化学結合を形成して、基材と印刷層との密着性がさらに向上する。
 表面処理としては、コロナ放電処理、金属ナトリウム処理、機械的粗面化処理、エキシマレーザ処理等が挙げられる。処理速度が速く、処理後の洗浄が不要な観点からは、コロナ放電処理が好ましい。
In order to improve the adhesion with the printing layer, the substrate is preferably subjected to a surface treatment for increasing the surface tension on the surface on which the printing layer is formed.By carrying out the surface treatment, polar groups such as formyl groups, carboxy groups, and hydroxyl groups are formed on the surface of the substrate.For example, when the printing layer contains a resin having a hydroxyl group in addition to an alkali-soluble resin, the hydroxyl group of this resin and the polar group formed on the surface of the substrate form a chemical bond, and the adhesion between the substrate and the printing layer is further improved.
Examples of the surface treatment include corona discharge treatment, metallic sodium treatment, mechanical graining treatment, excimer laser treatment, etc. Corona discharge treatment is preferred from the viewpoints of high treatment speed and no need for cleaning after treatment.

 基材の表面張力は、0.035N/m以上が好ましく、0.04N/m以上がより好ましい。基材の表面張力が前記範囲の下限値以上であると、基材と印刷層の密着性がさらに優れる。基材の表面張力の上限は特に制限されないが、例えば0.06N/mであってもよい。 The surface tension of the substrate is preferably 0.035 N/m or more, and more preferably 0.04 N/m or more. When the surface tension of the substrate is equal to or greater than the lower limit of the above range, the adhesion between the substrate and the printing layer is even better. There is no particular upper limit to the surface tension of the substrate, but it may be, for example, 0.06 N/m.

(印刷層)
 本開示の積層体は、基材上の少なくとも一部に印刷層を有する。印刷層はアルカリ可溶性樹脂及び顔料を含有し、アルカリ可溶性樹脂の含有率が、印刷層の全質量に対して1.0~15.0質量%である。
(Printing layer)
The laminate of the present disclosure has a printed layer on at least a portion of a substrate. The printed layer contains an alkali-soluble resin and a pigment, and the content of the alkali-soluble resin is 1.0 to 15.0 mass % based on the total mass of the printed layer.

-アルカリ可溶性樹脂-
 本開示において、アルカリ可溶性樹脂とは、1.5質量%水酸化ナトリウム水溶液100mLに対して、85℃で0.1g以上溶解可能な樹脂を意味する。 
-Alkali-soluble resin-
In the present disclosure, an alkali-soluble resin means a resin that can dissolve 0.1 g or more in 100 mL of a 1.5 mass % aqueous sodium hydroxide solution at 85°C.

 アルカリ液による印刷層の除去性が向上する観点から、アルカリ可溶性樹脂の酸価は、100mgKOH/g以上が好ましく、150mgKOH/g以上がより好ましく、250mgKOH/g以上がさらに好ましい。
 また、印刷層の基材への密着性の観点からは、アルカリ可溶性樹脂の酸価は、500mgKOH/g以下が好ましく、400mgKOH/g以下がより好ましい。
 なお、本開示において、「酸価」は、JIS K 0070:1992に準拠して測定する。
From the viewpoint of improving the removability of the printed layer with an alkaline liquid, the acid value of the alkali-soluble resin is preferably 100 mgKOH/g or more, more preferably 150 mgKOH/g or more, and even more preferably 250 mgKOH/g or more.
From the viewpoint of adhesion of the printed layer to the substrate, the acid value of the alkali-soluble resin is preferably 500 mgKOH/g or less, and more preferably 400 mgKOH/g or less.
In the present disclosure, the "acid value" is measured in accordance with JIS K 0070:1992.

 アルカリ可溶性樹脂は、1種単独で用いても、2種以上を併用してもよい。
 アルカリ可溶性樹脂としては、主鎖又は側鎖に、フェノール性水酸基、カルボキシル基、酸無水物基等のアルカリ可溶性基を有することが好ましく、主鎖又は側鎖に、カルボキシル基、酸無水物基を有することがより好ましい。アルカリ可溶性樹脂は、フェノール性水酸基を有する単量体、酸無水物基を有する単量体、及びカルボキシル基を有する単量体からなる群より選択アルカリ可溶性樹脂される少なくとも1種に由来する構成単位を有することが好ましく、酸無水物基を有する単量体、及びカルボキシル基を有する単量体からなる群より選択される少なくとも1種に由来する構成単位を有することがより好ましい。アルカリ可溶性樹脂は、これらの単独重合体であっても、これらの共重合体であっても、これらの単量体、他の単量体との共重合体であってもよい。
The alkali-soluble resins may be used alone or in combination of two or more kinds.
The alkali-soluble resin preferably has an alkali-soluble group such as a phenolic hydroxyl group, a carboxyl group, or an acid anhydride group in the main chain or side chain, and more preferably has a carboxyl group or an acid anhydride group in the main chain or side chain. The alkali-soluble resin preferably has a structural unit derived from at least one selected from the group consisting of a monomer having a phenolic hydroxyl group, a monomer having an acid anhydride group, and a monomer having a carboxyl group, and more preferably has a structural unit derived from at least one selected from the group consisting of a monomer having an acid anhydride group and a monomer having a carboxyl group. The alkali-soluble resin may be a homopolymer of these, a copolymer of these, or a copolymer of these monomers and other monomers.

 酸無水物基又はカルボキシル基を有する単量体としては、例えば、(メタ)アクリル酸、マレイン酸、無水マレイン酸、フマル酸、無水テトラヒドロフタル酸、イタコン酸等の不飽和カルボン酸等が挙げられ、共重合性に優れる観点から(メタ)アクリル酸が好ましい。
 他の単量体としては、例えば、(メタ)アクリル酸エステル、ヒドロキシルエチル(メタ)アクリレート等の(メタ)アクリル系モノマー;(メタ)アクリロニトリル等のニトリル系モノマー;(メタ)アクリルアミド等のアミド系モノマー;アミド系モノマーのN-アルコキシ置換体;アミド系モノマーのN-メチロール置換体;スチレン、ビニルトルエン、α-メチルスチレン、ジビニルベンゼン等のスチレン系モノマー;ジアリルフタレート、アリルグリシジルエーテル、トリアリルイソシアヌレート等のアリル系モノマー;酢酸ビニル、N-ビニルピロリドン等の重合性二重結合を有するモノマー;等が挙げられる。他の単量体としては、アクリル系モノマー及びスチレン系モノマーが好ましく、スチレン系モノマーがより好ましい。
Examples of the monomer having an acid anhydride group or a carboxyl group include unsaturated carboxylic acids such as (meth)acrylic acid, maleic acid, maleic anhydride, fumaric acid, tetrahydrophthalic anhydride, and itaconic acid, and from the viewpoint of excellent copolymerizability, (meth)acrylic acid is preferred.
Examples of the other monomers include (meth)acrylic monomers such as (meth)acrylic acid esters and hydroxylethyl (meth)acrylate, nitrile monomers such as (meth)acrylonitrile, amide monomers such as (meth)acrylamide, N-alkoxy-substituted amide monomers, N-methylol-substituted amide monomers, styrene monomers such as styrene, vinyl toluene, α-methylstyrene, and divinylbenzene, allyl monomers such as diallyl phthalate, allyl glycidyl ether, and triallyl isocyanurate, and monomers having a polymerizable double bond such as vinyl acetate and N-vinylpyrrolidone. As the other monomers, acrylic monomers and styrene monomers are preferred, and styrene monomers are more preferred.

 アルカリ可溶性樹脂は、酸無水物基又はカルボキシル基を有する単量体の1種又は2種以上と、他の単量体の1種又は2種以上とが共重合した共重合体であることが好ましい。
 アルカリ可溶性樹脂は、酸無水物基又はカルボキシル基を有する(メタ)アクリル共重合体、及び、酸無水物基又はカルボキシル基を有するスチレン系モノマー共重合体であることが好ましく、酸無水物基又はカルボキシル基を有するスチレン系モノマー共重合体であることがより好ましい。
The alkali-soluble resin is preferably a copolymer in which one or more types of monomers having an acid anhydride group or a carboxyl group are copolymerized with one or more types of other monomers.
The alkali-soluble resin is preferably a (meth)acrylic copolymer having an acid anhydride group or a carboxyl group, and a styrene-based monomer copolymer having an acid anhydride group or a carboxyl group, and more preferably a styrene-based monomer copolymer having an acid anhydride group or a carboxyl group.

 他の単量体としては、アルカリ液によって容易に鹸化されて親水性が高まる基(以下、「親水性向上基」ともいう)を有する単量体を用いてもよい。
 親水性向上基を有する単量体としては、重合性不飽和カルボキシル化合物の低級アルキルエステルが挙げられ、アルカリ液による鹸化速度に優れる観点から、メチルアクリレートが好ましい。
As the other monomer, a monomer having a group that is easily saponified by an alkaline solution to increase hydrophilicity (hereinafter, also referred to as a "hydrophilicity improving group") may be used.
Examples of the monomer having a hydrophilicity improving group include lower alkyl esters of polymerizable unsaturated carboxyl compounds, and methyl acrylate is preferred from the viewpoint of excellent saponification rate with an alkaline solution.

 アルカリ可溶性樹脂の市販品としては、SMA17352P(スチレン-無水マレイン酸共重合体樹脂、川原油化株式会社製、重量平均分子量7000、酸価:270mgKOH/g)、Joncryl 682(スチレン-アクリル酸共重合樹脂、BASF社製、重量平均分子量1750、酸価:238mgKOH/g)などを用いることができる。 Commercially available alkali-soluble resins include SMA17352P (styrene-maleic anhydride copolymer resin, manufactured by Kawahara Oil Chemical Co., Ltd., weight average molecular weight 7000, acid value: 270 mg KOH/g), Joncryl 682 (styrene-acrylic acid copolymer resin, manufactured by BASF, weight average molecular weight 1750, acid value: 238 mg KOH/g), etc.

 アルカリ可溶性樹脂の分子全体に対する、アルカリ可溶性基を有する単量体に由来する単位の総量の占める割合は、0.1質量%以上が好ましく、1質量%以上がより好ましく、5質量%以上がさらに好ましい。また、アルカリ可溶性樹脂の分子全体に対する、アルカリ可溶性基を有する単量体に由来する単位の総量の占める割合は、70質量%以下が好ましく、50質量%以下がより好ましく、40質量%以下がさらに好ましい。 The ratio of the total amount of units derived from monomers having an alkali-soluble group to the entire molecule of the alkali-soluble resin is preferably 0.1% by mass or more, more preferably 1% by mass or more, and even more preferably 5% by mass or more. The ratio of the total amount of units derived from monomers having an alkali-soluble group to the entire molecule of the alkali-soluble resin is preferably 70% by mass or less, more preferably 50% by mass or less, and even more preferably 40% by mass or less.

 アルカリ可溶性樹脂の重量平均分子量は、溶解性の観点から、500~50000が好ましく、1000~10000がより好ましく、2000~8000がさらに好ましい。 From the viewpoint of solubility, the weight average molecular weight of the alkali-soluble resin is preferably 500 to 50,000, more preferably 1,000 to 10,000, and even more preferably 2,000 to 8,000.

 印刷層の全質量に対するアルカリ可溶性樹脂の含有率は、1.0~15.0質量%である。アルカリ液による印刷層の除去性の観点から、印刷層の全質量に対するアルカリ可溶性樹脂の含有率は、1.2質量%以上が好ましく、1.5質量%以上がより好ましい。また、長期湿潤試験における基材と印刷層との密着性向上の観点から、印刷層の全質量に対するアルカリ可溶性樹脂の含有率は、14質量%以下が好ましく、12質量%以下がより好ましく、9.0質量%以下がさらに好ましく、6.0質量%以下が特に好ましい。 The content of the alkali-soluble resin relative to the total mass of the printed layer is 1.0 to 15.0 mass%. From the viewpoint of removability of the printed layer with an alkaline liquid, the content of the alkali-soluble resin relative to the total mass of the printed layer is preferably 1.2 mass% or more, and more preferably 1.5 mass% or more. Furthermore, from the viewpoint of improving adhesion between the substrate and the printed layer in a long-term wet test, the content of the alkali-soluble resin relative to the total mass of the printed layer is preferably 14 mass% or less, more preferably 12 mass% or less, even more preferably 9.0 mass% or less, and particularly preferably 6.0 mass% or less.

-顔料-
 印刷層に含まれる顔料としては、有機顔料、無機顔料等のいずれであってもよい。例えば、顔料としては、白色顔料である酸化チタン、酸化亜鉛、黒色顔料であるカーボンブラック、ビスマス酸化物、クロム化合物、赤色顔料である酸化鉄、ペリレン、青色顔料であるアルミコバルト酸化物、青色顔料又は緑色顔料である銅フタロシアニン、黄色顔料であるバナジン酸ビスマス等が挙げられる。
 また、マイカやシリカ、アルミナ等の扁平状基材に酸化チタンや酸化鉄をコーティングしたパール調マイカや、パール調シリカ、パール調ガラス、パール調アルミナ等も挙げられる。
 さらに、顔料は、近赤外線吸収顔料、近赤外線反射顔料等であってもよい。
 近赤外線吸収顔料又は近赤外線反射顔料としては、緑色顔料である六ホウ化ランタン等のホウ素化化合物、青色顔料であるタングステン酸セシウム等のタングステン化合物、薄青色顔料であるスズ酸化インジウム、青色顔料であるアンチモン酸化スズ、光の干渉色を利用したいわゆるパール顔料等が挙げられる。
 顔料としては、1種を単独で用いても、2種以上を併用してもよい。
- Pigments -
The pigment contained in the print layer may be any of organic pigments, inorganic pigments, etc. For example, examples of the pigment include white pigments such as titanium oxide and zinc oxide, black pigments such as carbon black, bismuth oxide, and chromium compounds, red pigments such as iron oxide and perylene, blue pigments such as aluminum cobalt oxide, blue or green pigments such as copper phthalocyanine, and yellow pigments such as bismuth vanadate.
Other examples include pearl-like mica, pearl-like silica, pearl-like glass, and pearl-like alumina, which are formed by coating titanium oxide or iron oxide on a flat substrate such as mica, silica, or alumina.
Furthermore, the pigment may be a near infrared absorbing pigment, a near infrared reflective pigment, or the like.
Examples of near-infrared absorbing pigments or near-infrared reflective pigments include boron compounds such as lanthanum hexaboride, which is a green pigment; tungsten compounds such as cesium tungstate, which is a blue pigment; indium tin oxide, which is a light blue pigment; antimony tin oxide, which is a blue pigment; and so-called pearl pigments that utilize the interference color of light.
The pigments may be used alone or in combination of two or more kinds.

 また、可視光線反射率及び日射反射率を調整するために、アルミニウム系顔料やステンレス系顔料を用いてもよい。
 アルミニウム系顔料は、フッ素樹脂フィルムの表面に印刷するインキとしては最も多く用いられている。例えば、アルミニウムフレーク等のアルミニウム粒子、又は表面に有機物又は無機物の被覆を施したアルミニウム粒子(表面処理アルミニウム粒子)等が挙げられる。
 表面処理アルミニウム粒子における有機物としては、樹脂、脂肪酸、シランカップリング剤等が挙げられ、無機物としてはシリカ等の無機酸化物、アルミニウム以外の金属等が挙げられる。中でも、本開示の積層体の可視光線反射率及び日射反射率が長期にわたって低下しにくい観点から、(メタ)アクリル樹脂又はシリカで被覆されたアルミニウム複合体粒子が特に好ましい。
In order to adjust the visible light reflectance and the solar radiation reflectance, an aluminum-based pigment or a stainless steel-based pigment may be used.
Aluminum pigments are most commonly used as inks for printing on the surface of fluororesin films, including, for example, aluminum particles such as aluminum flakes, and aluminum particles whose surfaces are coated with an organic or inorganic material (surface-treated aluminum particles).
Examples of the organic matter in the surface-treated aluminum particles include resins, fatty acids, silane coupling agents, etc., and examples of the inorganic matter include inorganic oxides such as silica, metals other than aluminum, etc. Among these, aluminum composite particles coated with (meth)acrylic resin or silica are particularly preferred from the viewpoint of preventing the visible light reflectance and solar reflectance of the laminate of the present disclosure from decreasing over a long period of time.

 アルミニウム複合体粒子における(メタ)アクリル樹脂及びシリカの被覆量の合計は、アルミニウム粒子100質量部に対して3~35質量部がより好ましく、3~33質量部がさらに好ましく、4~30質量部が特に好ましい。(メタ)アクリル樹脂及びシリカの被覆量の合計が前記範囲の下限値以上であると、(メタ)アクリル樹脂又はシリカによってアルミニウム粒子が充分に保護されるため、本開示の積層体の日射反射率が長期にわたって低下しにくい。(メタ)アクリル樹脂及びシリカの被覆量の合計が前記範囲の上限値以下であると、本開示の積層体を長期使用した際に(メタ)アクリル樹脂の劣化によりアルミニウム粒子が溶解すること、及び、シリカ内部でクラックを生じ、浸透した水分によってアルミニウム粒子が溶解することが抑制される傾向にある。また、この結果、本開示の積層体の日射反射率が長期にわたって低下しにくい。
 また、他の態様として、アルミニウム複合体粒子における(メタ)アクリル樹脂及びシリカの被覆量の合計は、アルミニウム粒子100質量部に対して30~45質量部が好ましく、32~40質量部がより好ましく、34~38質量部がさらに好ましい。(メタ)アクリル樹脂及びシリカの被覆量の合計が前記範囲の下限値以上であると、(メタ)アクリル樹脂又はシリカによってアルミニウム粒子が充分に保護されるため、本開示の積層体の日射反射率が長期にわたって低下しにくい。(メタ)アクリル樹脂及びシリカの被覆量の合計が前記範囲の上限値以下であると、基材、アルカリ可溶性樹脂及び後述する他の樹脂等から発生する、ハロゲンイオン又はハロゲン化水素によるアルミニウムの溶解や、水によるアルミニウムの溶解が起こりにくいため、本開示の積層体の日射反射率が長期にわたって低下しにくい。
The total amount of the (meth)acrylic resin and silica coating in the aluminum composite particles is more preferably 3 to 35 parts by mass, more preferably 3 to 33 parts by mass, and particularly preferably 4 to 30 parts by mass, relative to 100 parts by mass of the aluminum particles. When the total amount of the (meth)acrylic resin and silica coating is equal to or greater than the lower limit of the range, the aluminum particles are sufficiently protected by the (meth)acrylic resin or silica, so that the solar reflectance of the laminate of the present disclosure is unlikely to decrease over a long period of time. When the total amount of the (meth)acrylic resin and silica coating is equal to or less than the upper limit of the range, the aluminum particles tend to be dissolved due to deterioration of the (meth)acrylic resin when the laminate of the present disclosure is used for a long period of time, and cracks are generated inside the silica, and the aluminum particles tend to be dissolved by the moisture that has penetrated. As a result, the solar reflectance of the laminate of the present disclosure is unlikely to decrease over a long period of time.
In another embodiment, the total amount of the (meth)acrylic resin and silica coated on the aluminum composite particles is preferably 30 to 45 parts by mass, more preferably 32 to 40 parts by mass, and even more preferably 34 to 38 parts by mass, relative to 100 parts by mass of the aluminum particles. When the total amount of the (meth)acrylic resin and silica coated is equal to or greater than the lower limit of the range, the aluminum particles are sufficiently protected by the (meth)acrylic resin or silica, so that the solar reflectance of the laminate of the present disclosure is unlikely to decrease over a long period of time. When the total amount of the (meth)acrylic resin and silica coated is equal to or less than the upper limit of the range, dissolution of aluminum by halogen ions or hydrogen halide generated from the base material, alkali-soluble resin, and other resins described below, or dissolution of aluminum by water is unlikely to occur, so that the solar reflectance of the laminate of the present disclosure is unlikely to decrease over a long period of time.

 アルミニウム複合体粒子は、アルカリ液に溶けないことが望ましい。アルミニウム複合粒子がアルカリ水溶液に溶解すると、水素ガスが発生する場合がある。 It is preferable that the aluminum composite particles do not dissolve in alkaline solutions. If aluminum composite particles dissolve in an alkaline aqueous solution, hydrogen gas may be generated.

 アルミニウム複合体粒子の長径の平均は、6~25μmが好ましく、8~15μmがより好ましい。
 アルミニウム複合体粒子の長径の平均は、走査型電子顕微鏡(SEM)写真によって20個測定したときの算術平均値である。
 アルミニウム複合体粒子を含む市販品としては、EMR-D5660、BP-280PA、BPZ-6370、WZA-7670、BPA-6390、EMR-B5680、EMR-D6390、EMR-D4690(いずれも商品名、東洋アルミニウム株式会社製)などが挙げられる。
The average major axis of the aluminum composite particles is preferably 6 to 25 μm, and more preferably 8 to 15 μm.
The average major axis length of the aluminum composite particles is the arithmetic average value obtained by measuring 20 particles using a scanning electron microscope (SEM).
Commercially available products containing aluminum composite particles include EMR-D5660, BP-280PA, BPZ-6370, WZA-7670, BPA-6390, EMR-B5680, EMR-D6390, and EMR-D4690 (all trade names, manufactured by Toyo Aluminum K.K.).

 印刷層がアルミニウム複合体粒子を含有する場合、日射反射率、樹脂組成物の粘度、密着性等のバランスの観点から、アルミニウム複合体粒子の含有率は、印刷層の全質量に対して、10~60質量%が好ましく、15~50質量%がより好ましく、20~40質量%がさらに好ましい。 When the printing layer contains aluminum composite particles, from the viewpoint of the balance of solar reflectance, viscosity of the resin composition, adhesion, etc., the content of the aluminum composite particles is preferably 10 to 60 mass %, more preferably 15 to 50 mass %, and even more preferably 20 to 40 mass %, based on the total mass of the printing layer.

 また、顔料の含有率は、印刷層の全質量に対して、0.1~60質量%が好ましく、5~55質量%がより好ましい。
 なお、白色顔料の場合の含有率は、20~60質量%が好ましく、30~55質量%がより好ましい。また、黒色顔料の場合の含有率は、0.1~10質量%が好ましく、1~5質量%がより好ましい。
The content of the pigment is preferably from 0.1 to 60% by mass, and more preferably from 5 to 55% by mass, based on the total mass of the printed layer.
The content of the white pigment is preferably 20 to 60% by mass, more preferably 30 to 55% by mass, and the content of the black pigment is preferably 0.1 to 10% by mass, more preferably 1 to 5% by mass.

-他の樹脂-
 印刷層は、アルカリ可溶性樹脂以外の他の樹脂を含有してもよい。他の樹脂は1種単独で用いても、2種以上を併用してもよい。
 他の樹脂としては、フッ素樹脂、(メタ)アクリル樹脂、ポリエステル系樹脂、ビニル系樹脂、スチレン系樹脂、セルロース系樹脂、カーボネート系樹脂、アミド系樹脂、プロピレン樹脂等のポリオレフィン系樹脂、ビニルアルコール系樹脂、イミド系樹脂、フェノール系樹脂、ウレタン系樹脂等が挙げられる。
 これらのなかでも、他の樹脂としては、基材に対する密着性に優れる観点から、フッ素樹脂及び(メタ)アクリル樹脂からなる群より選択される少なくとも一種を含有することが好ましい。印刷層がフッ素樹脂及び(メタ)アクリル樹脂の少なくとも1種を含有すると、本開示の積層体が耐候性に優れ、長期使用した後においても印刷層が硬くなることが抑えられ、基材への追従性の低下が抑えられることから、密着性が維持される。とくに、印刷層がフッ素樹脂を含有すると、密着性に優れ、耐候性にさらに優れ、加えて耐汚染性にも優れるため好ましい。
-Other resins-
The printing layer may contain a resin other than the alkali-soluble resin. The other resin may be used alone or in combination of two or more kinds.
Examples of the other resins include fluororesins, (meth)acrylic resins, polyester resins, vinyl resins, styrene resins, cellulose resins, carbonate resins, amide resins, polyolefin resins such as propylene resins, vinyl alcohol resins, imide resins, phenol resins, and urethane resins.
Among these, the other resin preferably contains at least one selected from the group consisting of fluororesin and (meth)acrylic resin from the viewpoint of excellent adhesion to the substrate. When the printed layer contains at least one of fluororesin and (meth)acrylic resin, the laminate of the present disclosure has excellent weather resistance, and the printed layer is prevented from hardening even after long-term use, and the deterioration of the conformability to the substrate is suppressed, so that adhesion is maintained. In particular, when the printed layer contains a fluororesin, it is preferable because it has excellent adhesion, even more excellent weather resistance, and also excellent contamination resistance.

[フッ素樹脂]
 他の樹脂としてのフッ素樹脂としては、公知のフッ素樹脂を適用でき、なかでも、フルオロオレフィン単位と水酸基を有する単量体単位とを有する共重合体(以下、「特定フッ素樹脂」ともいう)が好ましい。特定フッ素樹脂は、フルオロオレフィン単位に加えて、水酸基を有する単量体単位を有するため、耐候性、耐汚染性等のフッ素樹脂固有の優れた性質に加えて、基材に対する密着性にもさらに優れる。特定フッ素樹脂は、さらに他の単量体との共重合体であってもよい。
 特定フッ素樹脂は、1種単独で用いても2種以上を併用してもよい。
[Fluororesin]
As the fluororesin as the other resin, known fluororesins can be applied, and among them, a copolymer having a fluoroolefin unit and a monomer unit having a hydroxyl group (hereinafter also referred to as a "specific fluororesin") is preferable. Since the specific fluororesin has a monomer unit having a hydroxyl group in addition to the fluoroolefin unit, it has excellent properties inherent to the fluororesin such as weather resistance and contamination resistance, and also has excellent adhesion to the substrate. The specific fluororesin may be a copolymer with other monomers.
The specific fluororesin may be used alone or in combination of two or more kinds.

 フルオロオレフィン単位におけるフルオロオレフィンとしては、炭素数10以下のフルオロオレフィンが好ましい。具体的には、ビニルフルオリド、ビニリデンフルオリド、トリフルオロエチレン、クロロトリフルオロエチレン(以下、「CTFE」とも記す。)、テトラフルオロエチレン(以下、「TFE」とも記す)、ヘキサフルオロプロピレン、ペルフルオロブテン-1、ペルフルオロヘキセン-1、ペルフルオロノネン-1、(ペルフルオロアルキル)エチレン等が挙げられ、(ペルフルオロアルキル)エチレンが好ましい。 The fluoroolefin in the fluoroolefin unit is preferably a fluoroolefin having 10 or less carbon atoms. Specific examples include vinyl fluoride, vinylidene fluoride, trifluoroethylene, chlorotrifluoroethylene (hereinafter also referred to as "CTFE"), tetrafluoroethylene (hereinafter also referred to as "TFE"), hexafluoropropylene, perfluorobutene-1, perfluorohexene-1, perfluorononene-1, (perfluoroalkyl)ethylene, etc., with (perfluoroalkyl)ethylene being preferred.

 (ペルフルオロアルキル)エチレンとは、CH=CH-R(ただし、Rはペルフルオロアルキル基を表す)で表されるフルオロオレフィンである。具体的には、(ペルフルオロメチル)エチレン、(ペルフルオロブチル)エチレン等が挙げられる。
 (ペルフルオロアルキル)エチレンとしては、炭素数3~8の(ペルフルオロアルキル)エチレンが好ましい。
 (ペルフルオロアルキル)エチレン以外のフルオロオレフィンとしては、炭素数2又は3のフルオロオレフィン(但しCH=CH-Rを除く)が好ましい。
The (perfluoroalkyl)ethylene is a fluoroolefin represented by CH 2 ═CH—R f (wherein R f represents a perfluoroalkyl group). Specific examples include (perfluoromethyl)ethylene and (perfluorobutyl)ethylene.
The (perfluoroalkyl)ethylene is preferably a (perfluoroalkyl)ethylene having 3 to 8 carbon atoms.
As the fluoroolefin other than (perfluoroalkyl)ethylene, a fluoroolefin having 2 or 3 carbon atoms (excluding CH 2 ═CH—R f ) is preferred.

 水酸基を有する単量体単位は、フッ素原子を有する単量体単位であっても、フッ素原子を有しない単量体単位であってもよく、フッ素原子を有しない単量体単位であることが好ましい。水酸基を有する単量体単位としては、アリルアルコール、ヒドロキシアルキルビニルエーテル、ヒドロキシアルキルアリルエーテル、ヒドロキシアルキル(メタ)アクリレート、ヒドロキシアルキルカルボン酸ビニル、ヒドロキシアルキルカルボン酸アリル等に由来する単位が挙げられる。ヒドロキシアルキル基を有する単量体単位のヒドロキシアルキル基は、ヒドロキシシクロアルキル基、ヒドロキシアルキル置換シクロアルキル基等であってもよい。ヒドロキシアルキル基の炭素数は10以下が好ましく、6以下がより好ましい。 The monomer unit having a hydroxyl group may be a monomer unit having a fluorine atom or a monomer unit not having a fluorine atom, and is preferably a monomer unit not having a fluorine atom. Examples of the monomer unit having a hydroxyl group include units derived from allyl alcohol, hydroxyalkyl vinyl ether, hydroxyalkyl allyl ether, hydroxyalkyl (meth)acrylate, vinyl hydroxyalkyl carboxylate, allyl hydroxyalkyl carboxylate, etc. The hydroxyalkyl group of the monomer unit having a hydroxyalkyl group may be a hydroxycycloalkyl group, a hydroxyalkyl-substituted cycloalkyl group, etc. The number of carbon atoms in the hydroxyalkyl group is preferably 10 or less, more preferably 6 or less.

 ヒドロキシアルキルビニルエーテルとしては、2-ヒドロキシエチルビニルエーテル、3-ヒドロキシプロピルビニルエーテル、4-ヒドロキシブチルビニルエーテル、4-ヒドロキシシクロヘキシルビニルエーテル等が挙げられる。
 ヒドロキシアルキルアリルエーテルとしては、2-ヒドロキシエチルアリルエーテル、3-ヒドロキシプロピルアリルエーテル、4-ヒドロキシブチルアリルエーテル、4-ヒドロキシシクロヘキシルアリルエーテル等が挙げられる。
 ヒドロキシアルキル(メタ)アクリレートとしては、2-ヒドロキシエチル(メタ)アクリレート等が挙げられる。
 ヒドロキシアルキルカルボン酸ビニルとしては、ヒドロキシ酢酸ビニル、ヒドロキシイソ酪酸ビニル、ヒドロキシプロピオン酸ビニル、ヒドロキシ酪酸ビニル、ヒドロキシ吉草酸ビニル、ヒドロキシシクロヘキサンカルボン酸ビニル等が挙げられる。
 ヒドロキシアルキルカルボン酸アリルとしては、ヒドロキシ酢酸アリル、ヒドロキシプロピオン酸アリル、ヒドロキシ酪酸アリル、ヒドロキシイソ酪酸アリル、ヒドロキシシクロヘキサンカルボン酸アリル等が挙げられる。
Examples of hydroxyalkyl vinyl ethers include 2-hydroxyethyl vinyl ether, 3-hydroxypropyl vinyl ether, 4-hydroxybutyl vinyl ether, and 4-hydroxycyclohexyl vinyl ether.
Examples of hydroxyalkyl allyl ethers include 2-hydroxyethyl allyl ether, 3-hydroxypropyl allyl ether, 4-hydroxybutyl allyl ether, and 4-hydroxycyclohexyl allyl ether.
Examples of the hydroxyalkyl (meth)acrylate include 2-hydroxyethyl (meth)acrylate.
Examples of the vinyl hydroxyalkyl carboxylate include vinyl hydroxyacetate, vinyl hydroxyisobutyrate, vinyl hydroxypropionate, vinyl hydroxybutyrate, vinyl hydroxyvalerate, and vinyl hydroxycyclohexanecarboxylate.
Examples of the allyl hydroxyalkyl carboxylate include allyl hydroxyacetate, allyl hydroxypropionate, allyl hydroxybutyrate, allyl hydroxyisobutyrate, and allyl hydroxycyclohexanecarboxylate.

 フルオロオレフィン単位及び水酸基を有する単量体単位以外の単量体単位としては、フルオロオレフィン以外の含フッ素単量体に由来する単位、フッ素原子を有しない単量体に由来する単位(いずれも、水酸基を有する単量体単位を除く)等が挙げられる。
 フルオロオレフィン以外の含フッ素単量体としては、ペルフルオロ(アルキルビニルエーテル)、ペルフルオロ不飽和環状エーテル等が挙げられる。
 ペルフルオロ(アルキルビニルエーテル)としては、炭素数10以下のペルフルオロ(アルキルビニルエーテル)が好ましく、炭素数は6以下のペルフルオロ(アルキルビニルエーテル)がより好ましい。具体的には、ペルフルオロ(メチルビニルエーテル)、ペルフルオロ(エチルビニルエーテル)、ペルフルオロ(プロピルビニルエーテル)、ペルフルオロ(ヘプチルビニルエーテル)等が挙げられる。
Examples of monomer units other than fluoroolefin units and monomer units having a hydroxyl group include units derived from fluorine-containing monomers other than fluoroolefins, and units derived from monomers not having fluorine atoms (both excluding monomer units having a hydroxyl group).
Examples of fluorine-containing monomers other than fluoroolefins include perfluoro(alkyl vinyl ethers) and perfluoro unsaturated cyclic ethers.
The perfluoro(alkyl vinyl ether) is preferably a perfluoro(alkyl vinyl ether) having 10 or less carbon atoms, more preferably a perfluoro(alkyl vinyl ether) having 6 or less carbon atoms. Specific examples include perfluoro(methyl vinyl ether), perfluoro(ethyl vinyl ether), perfluoro(propyl vinyl ether), and perfluoro(heptyl vinyl ether).

 フッ素原子を有しない単量体としては、オレフィン、ビニルエーテル、アリルエーテル、カルボン酸ビニル、カルボン酸アリル、不飽和カルボン酸エステル等が挙げられる。ビニルエーテル、アリルエーテル、カルボン酸ビニル、カルボン酸アリル、及び不飽和カルボン酸エステルの炭素数は、それぞれ独立に、16以下が好ましく、12以下がより好ましい。
 オレフィンとしては、炭素数2~4のオレフィンが好ましく、エチレン、プロピレン、イソブチレン等が挙げられる。
 ビニルエーテルとしては、シクロアルキルビニルエーテル(シクロヘキシルビニルエーテル等)、アルキルビニルエーテル(ノニルビニルエーテル、2-エチルヘキシルビニルエーテル、ヘキシルビニルエーテル、エチルビニルエーテル、n-ブチルビニルエーテル、tert-ブチルビニルエーテル等)が挙げられる。
 アリルエーテルとしては、アルキルアリルエーテル(エチルアリルエーテル、ヘキシルアリルエーテル等)が挙げられる。
 カルボン酸ビニルとしては、カルボン酸(酢酸、酪酸、ピバリン酸、安息香酸、プロピオン酸等)のビニルエステルが挙げられる。また、分枝鎖状のアルキル基を有するカルボン酸のビニルエステルとして、オクサリスケミカルズ株式会社製のベオバ9(登録商標)、ベオバ10(登録商標)等を用いてもよい。
 カルボン酸アリルとしては、カルボン酸(酢酸、酪酸、ピバリン酸、安息香酸、プロピオン酸等)のアリルエステルが挙げられる。
 不飽和エステルとしては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、n-アミル(メタ)アクリレート、イソアミル(メタ)アクリレート、n-ヘキシル(メタ)アクリレート、イソヘキシル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、ラウリル(メタ)アクリレート等が挙げられる。
Examples of the monomer having no fluorine atom include olefin, vinyl ether, allyl ether, vinyl carboxylate, allyl carboxylate, unsaturated carboxylate, etc. The number of carbon atoms of the vinyl ether, allyl ether, vinyl carboxylate, allyl carboxylate, and unsaturated carboxylate is preferably 16 or less, more preferably 12 or less, each independently.
The olefin is preferably an olefin having 2 to 4 carbon atoms, such as ethylene, propylene, and isobutylene.
Examples of vinyl ethers include cycloalkyl vinyl ethers (cyclohexyl vinyl ether, etc.), alkyl vinyl ethers (nonyl vinyl ether, 2-ethylhexyl vinyl ether, hexyl vinyl ether, ethyl vinyl ether, n-butyl vinyl ether, tert-butyl vinyl ether, etc.).
The allyl ether includes alkyl allyl ethers (ethyl allyl ether, hexyl allyl ether, etc.).
Examples of vinyl carboxylates include vinyl esters of carboxylic acids (acetic acid, butyric acid, pivalic acid, benzoic acid, propionic acid, etc.). In addition, Veova 9 (registered trademark) and Veova 10 (registered trademark) manufactured by Oxalis Chemicals Co., Ltd. may be used as vinyl esters of carboxylic acids having a branched alkyl group.
Examples of allyl carboxylates include allyl esters of carboxylic acids (acetic acid, butyric acid, pivalic acid, benzoic acid, propionic acid, etc.).
Examples of the unsaturated ester include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, n-amyl (meth)acrylate, isoamyl (meth)acrylate, n-hexyl (meth)acrylate, isohexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, and lauryl (meth)acrylate.

 また、特定フッ素樹脂は、水酸基以外の架橋性基、例えば、カルボキシ基、アミド基、エポキシ基等を有する単量体単位をさらに有してもよい。 The specific fluororesin may further have monomer units having crosslinkable groups other than hydroxyl groups, such as carboxy groups, amide groups, and epoxy groups.

 特定フッ素樹脂における、フルオロオレフィン単位と、水酸基を有する単量体単位と、の組み合わせとしては、テトラフルオロエチレン及びクロロトリフルオロエチレンからなる群より選択される少なくとも1つと、ヒドロキシアルキルビニルエーテルと、の組み合わせが特に好ましい。 As a combination of a fluoroolefin unit and a monomer unit having a hydroxyl group in the specific fluororesin, a combination of at least one selected from the group consisting of tetrafluoroethylene and chlorotrifluoroethylene and a hydroxyalkyl vinyl ether is particularly preferred.

 特定フッ素樹脂における、フルオロオレフィン単位の割合は、特定フッ素樹脂の全単位のうち、30~70モル%が好ましく、40~60モル%がより好ましい。フルオロオレフィン単位の割合が前記範囲の下限値以上であると、耐候性、耐汚染性等に優れる印刷層が得られる傾向にある。フルオロオレフィン単位の割合が前記範囲の上限値以下であると、基材と印刷層の密着性がさらに優れる傾向にある。 The proportion of fluoroolefin units in the specific fluororesin is preferably 30 to 70 mol %, and more preferably 40 to 60 mol %, of the total units of the specific fluororesin. If the proportion of fluoroolefin units is equal to or greater than the lower limit of the above range, a printed layer with excellent weather resistance, stain resistance, etc. tends to be obtained. If the proportion of fluoroolefin units is equal to or less than the upper limit of the above range, the adhesion between the substrate and the printed layer tends to be even better.

 特定フッ素樹脂における、水酸基を有する単量体単位の割合は、特定フッ素樹脂の全単位のうち、0.5~20モル%が好ましく、1~15モル%がより好ましい。水酸基を有する単量体単位の割合が前記範囲の下限値以上であると、印刷層と基材の密着性がさらに優れる傾向にある。水酸基を有する単量体単位の割合が前記範囲の上限値以下であると、印刷層の柔軟性が優れる傾向にある。 The proportion of monomer units having a hydroxyl group in the specific fluororesin is preferably 0.5 to 20 mol %, and more preferably 1 to 15 mol %, of the total units of the specific fluororesin. When the proportion of monomer units having a hydroxyl group is equal to or greater than the lower limit of the above range, the adhesion between the printed layer and the substrate tends to be even better. When the proportion of monomer units having a hydroxyl group is equal to or less than the upper limit of the above range, the flexibility of the printed layer tends to be excellent.

 フッ素樹脂における単量体単位の割合は、核磁気共鳴装置(NMR)で確認できる。 The proportion of monomer units in fluororesin can be confirmed using a nuclear magnetic resonance (NMR) spectrometer.

 一態様において、特定フッ素樹脂としては、フルオロオレフィン単位と、水酸基を有する単量体単位と、水酸基を有しない非フッ素系単量体単位と、を有する共重合体が好ましい。以下、かかる共重合体を「共重合体(A)」とも記す。 In one embodiment, the specific fluororesin is preferably a copolymer having a fluoroolefin unit, a monomer unit having a hydroxyl group, and a non-fluorine-based monomer unit not having a hydroxyl group. Hereinafter, such a copolymer is also referred to as "copolymer (A)."

 共重合体(A)を構成する単量体の組合せとしては、印刷層の日射反射率が長期にわたって低下しにくい点、印刷層と基材との密着性に優れる点、及び印刷層の柔軟性に優れる点から、下記の組合せ(1)~(3)が好ましく、組合せ(2)又は(3)がより好ましい。 As a combination of monomers constituting copolymer (A), the following combinations (1) to (3) are preferred, with combinations (2) and (3) being more preferred, in terms of the fact that the solar reflectance of the printed layer is unlikely to decrease over the long term, that the printed layer has excellent adhesion to the substrate, and that the printed layer has excellent flexibility.

組合せ(1) 
・フルオロオレフィン:テトラフルオロエチレン又はクロロトリフルオロエチレン
・水酸基を有する単量体:ヒドロキシアルキルビニルエーテル
・水酸基を有しない非フッ素系単量体:シクロアルキルビニルエーテル、アルキルビニルエーテル、及びカルボン酸ビニルエステルからなる群から選ばれる少なくとも1種
Combination (1)
Fluoroolefin: tetrafluoroethylene or chlorotrifluoroethylene; Monomer having a hydroxyl group: hydroxyalkyl vinyl ether; Non-fluorine-based monomer not having a hydroxyl group: at least one selected from the group consisting of cycloalkyl vinyl ether, alkyl vinyl ether, and vinyl carboxylate.

組合せ(2) 
・フルオロオレフィン:テトラフルオロエチレン
・水酸基を有する単量体:ヒドロキシアルキルビニルエーテル 
・水酸基を有しない非フッ素系単量体:tert-ブチルビニルエーテル及びカルボン酸ビニルエステルからなる群から選ばれる少なくとも1種
Combination (2)
・Fluoroolefin: Tetrafluoroethylene ・Monomer with hydroxyl group: Hydroxyalkyl vinyl ether
Non-fluorinated monomer not having a hydroxyl group: at least one selected from the group consisting of tert-butyl vinyl ether and vinyl carboxylate

組合せ(3) 
・フルオロオレフィン:クロロトリフルオロエチレン 
・水酸基を有する単量体:ヒドロキシアルキルビニルエーテル 
・水酸基を有しない非フッ素系単量体:tert-ブチルビニルエーテル及びカルボン酸ビニルエステルからなる群から選ばれる少なくとも1種
Combination (3)
・Fluoroolefin: Chlorotrifluoroethylene
- Monomers with hydroxyl groups: Hydroxyalkyl vinyl ether
Non-fluorinated monomer not having a hydroxyl group: at least one selected from the group consisting of tert-butyl vinyl ether and vinyl carboxylate

 共重合体(A)中のフルオロオレフィン単位の割合は、共重合体(A)の全単位(100モル%)のうち、30~70モル%が好ましく、40~60モル%がより好ましい。フルオロオレフィン単位の割合が前記範囲の下限値以上であると、耐候性、耐汚染性等に優れる印刷層が得られる傾向にある。フルオロオレフィン単位の割合が前記範囲の上限値以下であると、基材と印刷層の密着性がさらに優れる傾向にある。 The proportion of fluoroolefin units in copolymer (A) is preferably 30 to 70 mol %, and more preferably 40 to 60 mol %, of the total units (100 mol %) of copolymer (A). When the proportion of fluoroolefin units is equal to or greater than the lower limit of the above range, a printed layer with excellent weather resistance, stain resistance, etc. tends to be obtained. When the proportion of fluoroolefin units is equal to or less than the upper limit of the above range, the adhesion between the substrate and the printed layer tends to be even better.

 共重合体(A)中の水酸基を有する単量体単位の割合は、共重合体(A)の全単位のうち、0.5~20モル%が好ましく、1~15モル%がより好ましい。水酸基を有する単量体単位の割合が前記範囲の下限値以上であると、印刷層と基材の密着性がさらに優れる傾向にある。水酸基を有する単量体単位の割合が前記範囲の上限値以下であると、印刷層の柔軟性が優れる傾向にある。 The proportion of monomer units having a hydroxyl group in copolymer (A) is preferably 0.5 to 20 mol %, and more preferably 1 to 15 mol %, of the total units of copolymer (A). When the proportion of monomer units having a hydroxyl group is equal to or greater than the lower limit of the above range, the adhesion between the printed layer and the substrate tends to be even better. When the proportion of monomer units having a hydroxyl group is equal to or less than the upper limit of the above range, the flexibility of the printed layer tends to be excellent.

 共重合体(A)中の水酸基を有しない非フッ素系単量体単位の割合は、共重合体(A)の全単位のうち、20~60モル%が好ましく、30~50モル%がより好ましい。該単量体単位の割合が前記範囲の下限値以上であると、印刷層の柔軟性が優れる傾向にある。該単量体単位の割合が前記範囲の上限値以下であると、印刷層と基材の密着性がさらに優れる傾向にある。 The proportion of non-fluorine-based monomer units not having hydroxyl groups in copolymer (A) is preferably 20 to 60 mol %, more preferably 30 to 50 mol %, of the total units of copolymer (A). When the proportion of the monomer units is equal to or greater than the lower limit of the above range, the flexibility of the printed layer tends to be excellent. When the proportion of the monomer units is equal to or less than the upper limit of the above range, the adhesion between the printed layer and the substrate tends to be even better.

 共重合体(A)は、フルオロオレフィン単位と、水酸基を有する単量体単位及び水酸基を有しない非フッ素系単量体単位との交互共重合体であるのが好ましい。かかる場合、印刷層が耐候性に優れる傾向にある。 The copolymer (A) is preferably an alternating copolymer of fluoroolefin units, monomer units having a hydroxyl group, and non-fluorine-based monomer units not having a hydroxyl group. In such a case, the printed layer tends to have excellent weather resistance.

 共重合体(A)の市販品としては、ルミフロン(登録商標)シリーズ(LF200、LF200MEK、LF100、LF710、LF600等)(AGC株式会社)、ゼッフル(登録商標)GKシリーズ(GK-500、GK-510、GK-550、GK-570、GK-580等)(ダイキン工業株式会社)、フルオネート(登録商標)シリーズ(K-700、K-702、K-703、K-704、K-705、K-707等)(DIC株式会社製)、ETERFLONシリーズ(4101、41011、4102、41021、4261A、4262A、42631、4102A、41041、41111、4261A等)(Eternal Chemical社製)等が挙げられる。 Commercially available copolymers (A) include the Lumiflon (registered trademark) series (LF200, LF200MEK, LF100, LF710, LF600, etc.) (AGC Inc.), the Zeffle (registered trademark) GK series (GK-500, GK-510, GK-550, GK-570, GK-580, etc.) (Daikin Industries, Ltd.), and the Fluonate (registered trademark) series. Examples include the ETFE series (K-700, K-702, K-703, K-704, K-705, K-707, etc.) (manufactured by DIC Corporation), and the ETERFLON series (4101, 41011, 4102, 41021, 4261A, 4262A, 42631, 4102A, 41041, 41111, 4261A, etc.) (manufactured by Eternal Chemical Co., Ltd.).

 良好な密着性を得る観点から、特定フッ素樹脂の水酸基価は10~150mgKOH/gが好ましく、15~120mgKOH/gがより好ましく、20~100mgKOH/gがさらに好ましく、20~50mgKOH/gが特に好ましい。フッ素樹脂の水酸基価はISO 14900:2001のA法により測定できる。 From the viewpoint of obtaining good adhesion, the hydroxyl value of the specific fluororesin is preferably 10 to 150 mgKOH/g, more preferably 15 to 120 mgKOH/g, even more preferably 20 to 100 mgKOH/g, and particularly preferably 20 to 50 mgKOH/g. The hydroxyl value of the fluororesin can be measured by Method A of ISO 14900:2001.

 印刷層が他の樹脂としてのフッ素樹脂を含有する場合、フッ素樹脂の含有率は、印刷層の全質量に対して40~99質量%が好ましく、45~98質量%がより好ましい。 If the printing layer contains a fluororesin as another resin, the content of the fluororesin is preferably 40 to 99 mass% of the total mass of the printing layer, and more preferably 45 to 98 mass%.

[(メタ)アクリル樹脂]
 他の樹脂としての(メタ)アクリル樹脂としては、公知の(メタ)アクリル樹脂を適用できる。印刷層に含まれる他の樹脂として(メタ)アクリル樹脂を用いると、基材との密着性に優れる印刷層となる。
[(Meth)acrylic resin]
As the (meth)acrylic resin as the other resin, a known (meth)acrylic resin can be used. When a (meth)acrylic resin is used as the other resin contained in the printed layer, the printed layer has excellent adhesion to the substrate.

 (メタ)アクリル樹脂は、アルキル(メタ)アクリレート、水酸基含有アルキル(メタ)アクリレート、カルボキシル基含有アクリルモノマー、アミド結合基含有アクリルモノマー、アミノ基含有アクリルモノマー、アルキレンオキサイド基含有アクリルモノマー、芳香環含有アクリルモノマー、エポキシ基含有アクリルモノマー、アクリルポリオール等のアクリルモノマーに由来する単位を含むことが好ましい。アクリルモノマーに由来する単位は、1種単独でもよく、2種以上の併用でもよい。 The (meth)acrylic resin preferably contains units derived from acrylic monomers such as alkyl (meth)acrylates, hydroxyl group-containing alkyl (meth)acrylates, carboxyl group-containing acrylic monomers, amide bond group-containing acrylic monomers, amino group-containing acrylic monomers, alkylene oxide group-containing acrylic monomers, aromatic ring-containing acrylic monomers, epoxy group-containing acrylic monomers, and acrylic polyols. The units derived from acrylic monomers may be of one type alone or two or more types in combination.

 アルキル(メタ)アクリレートとしては、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸ペンチル、(メタ)アクリル酸ヘキシル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸シクロペンチル、(メタ)アクリル酸メチルシクロヘキシル、(メタ)アクリル酸ボルニル、(メタ)アクリル酸イソボルニル、(メタ)アクリル酸ジシクロペンテニル、(メタ)アクリル酸ジシクロペンタニル、(メタ)アクリル酸2-エチルヘキシル、(メタ)アクリル酸イソオクチル、(メタ)アクリル酸デシル、(メタ)アクリル酸ドデシル、(メタ)アクリル酸テトラデシル、(メタ)アクリル酸ヘキサデシル、(メタ)アクリル酸オクタデシルなどが挙げられる。これらの中でも(メタ)アクリル酸メチルが、基材に対して良好な密着性を得やすいという点から好ましい。 Examples of alkyl (meth)acrylates include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, butyl (meth)acrylate, pentyl (meth)acrylate, hexyl (meth)acrylate, cyclohexyl (meth)acrylate, cyclopentyl (meth)acrylate, methylcyclohexyl (meth)acrylate, bornyl (meth)acrylate, isobornyl (meth)acrylate, dicyclopentenyl (meth)acrylate, dicyclopentanyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isooctyl (meth)acrylate, decyl (meth)acrylate, dodecyl (meth)acrylate, tetradecyl (meth)acrylate, hexadecyl (meth)acrylate, and octadecyl (meth)acrylate. Among these, methyl (meth)acrylate is preferred because it is easy to obtain good adhesion to the substrate.

 水酸基含有アルキル(メタ)アクリレートとしては、(メタ)アクリル酸2-ヒドロキシエチル、(メタ)アクリル酸2-ヒドロキシプロピル、(メタ)アクリル酸3-ヒドロキシプロピル、(メタ)アクリル酸2-ヒドロキシブチル、(メタ)アクリル酸3-ヒドロキシブチル、(メタ)アクリル酸4-ヒドロキシブチル、(メタ)アクリル酸6-ヒドロキシヘキシル、(メタ)アクリル酸8-ヒドロキシオクチルなどの(メタ)アクリル酸ヒドロキシアルキルエステルや、ポリエチレングリコールモノ(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート、1,4-シクロヘキサンジメタノールモノ(メタ)アクリレートなどのグリコールモノ(メタ)アクリレート、カプロラクトン変性(メタ)アクリレート、ヒドロキシエチルアクリルアミドなどが挙げられる。これらの中でも(メタ)アクリル酸2-ヒドロキシエチル、(メタ)アクリル酸4-ヒドロキシブチルが好ましい。 Hydroxyl group-containing alkyl (meth)acrylates include hydroxyalkyl (meth)acrylate esters such as 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 3-hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, and 8-hydroxyoctyl (meth)acrylate; glycol mono(meth)acrylates such as polyethylene glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, and 1,4-cyclohexanedimethanol mono(meth)acrylate; caprolactone-modified (meth)acrylates; and hydroxyethylacrylamide. Of these, 2-hydroxyethyl (meth)acrylate and 4-hydroxybutyl (meth)acrylate are preferred.

 カルボキシル基含有アクリルモノマーとしては、(メタ)アクリル酸、フタル酸モノヒドロキシエチルアクリレート、p-カルボキシベンジルアクリレート、エチレンオキサイド変性(付加モル数:2~18)フタル酸アクリレート、フタル酸モノヒドロキシプロピルアクリレート、コハク酸モノヒドロキシエチルアクリレート、アクリル酸β-カルボキシエチル、アクリル酸2-(4-ベンゾイル-3-ヒドロキシフェノキシ)エチルなどが挙げられる。 Carboxyl group-containing acrylic monomers include (meth)acrylic acid, monohydroxyethyl phthalate acrylate, p-carboxybenzyl acrylate, ethylene oxide-modified (number of moles added: 2 to 18) phthalate acrylate, monohydroxypropyl phthalate acrylate, monohydroxyethyl succinate acrylate, β-carboxyethyl acrylate, and 2-(4-benzoyl-3-hydroxyphenoxy)ethyl acrylate.

 アミド結合基含有アクリルモノマーとしては、N-イソプロピル(メタ)アクリルアミド、N,N-ジエチルアクリルアミドなどが挙げられる。 Examples of acrylic monomers containing amide bond groups include N-isopropyl(meth)acrylamide and N,N-diethylacrylamide.

 アミノ基含有アクリルモノマーとしては、(メタ)アクリル酸モノメチルアミノエチル、(メタ)アクリル酸モノエチルアミノエチル、(メタ)アクリル酸モノメチルアミノプロピル、(メタ)アクリル酸モノエチルアミノプロピルなどが挙げられる。 Examples of amino group-containing acrylic monomers include monomethylaminoethyl (meth)acrylate, monoethylaminoethyl (meth)acrylate, monomethylaminopropyl (meth)acrylate, and monoethylaminopropyl (meth)acrylate.

 例えば、アルキレンオキサイド基含有アクリルモノマーとしては、アクリル酸2-メトキシエチル、アクリル酸2-エトキシエチル、アクリル酸2-フェノキシエチル、メトキシポリエチレングリコール(メタ)アクリレート、エトキシポリエチレングリコール(メタ)アクリレート、メトキシポリプロピレングリコール(メタ)アクリレート、エトキシポリプロピレングリコール(メタ)アクリレート、フェノキシポリエチレングリコール(メタ)アクリレート、フェノキシポリプロピレングリコール(メタ)アクリレートなどが挙げられる。 For example, examples of alkylene oxide group-containing acrylic monomers include 2-methoxyethyl acrylate, 2-ethoxyethyl acrylate, 2-phenoxyethyl acrylate, methoxypolyethylene glycol (meth)acrylate, ethoxypolyethylene glycol (meth)acrylate, methoxypolypropylene glycol (meth)acrylate, ethoxypolypropylene glycol (meth)acrylate, phenoxypolyethylene glycol (meth)acrylate, and phenoxypolypropylene glycol (meth)acrylate.

 芳香環含有アクリルモノマーとしては、フェニル(メタ)アクリレート、ベンジル(メタ)アクリレート、フェノキシメチル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、2-ヒドロキシ‐3‐フェノキシプロピル(メタ)アクリレートなどが挙げられる。 Examples of aromatic ring-containing acrylic monomers include phenyl (meth)acrylate, benzyl (meth)acrylate, phenoxymethyl (meth)acrylate, phenoxyethyl (meth)acrylate, and 2-hydroxy-3-phenoxypropyl (meth)acrylate.

 エポキシ基含有アクリルモノマーとしては、グリシジル(メタ)アクリレート、α-メチルグリシジルアクリレート、α-メチルグリシジルメタクリレート、3,4-エポキシシクロヘキシルメチルアクリレート、3,4-エポキシシクロヘキシルメチルメタクリレートなどが挙げられる。 Examples of epoxy group-containing acrylic monomers include glycidyl (meth)acrylate, α-methylglycidyl acrylate, α-methylglycidyl methacrylate, 3,4-epoxycyclohexylmethyl acrylate, and 3,4-epoxycyclohexylmethyl methacrylate.

 (メタ)アクリル樹脂は酸価を有していてもよく、この場合、酸価は20mgKOH/g以下が好ましく、10mgKOH/g以下がより好ましい。酸価が20mgKOH/g以下であることで、印刷層及び積層体の耐久性をさらに向上することができる。
 (メタ)アクリル樹脂に酸価を付与する方法としては、酸価を有するアクリルモノマーと他のアクリルモノマーとの共重合により得られる。酸価を有するアクリルモノマーとしては、(メタ)アクリル酸、無水マレイン酸、2-(メタ)アクリロイルオキシエチル-コハク酸、2-(メタ)アクリロイルオキシエチル-ヘキサヒドロフタル酸、2-(メタ)アクリロイルオキシエチル-フタル酸、2-(メタ)アクリロイルオキシエチルアシッドフォスフェートなどが挙げられる。
The (meth)acrylic resin may have an acid value, and in this case, the acid value is preferably 20 mgKOH/g or less, more preferably 10 mgKOH/g or less. By having an acid value of 20 mgKOH/g or less, the durability of the printed layer and the laminate can be further improved.
The acid value can be imparted to the (meth)acrylic resin by copolymerization of an acrylic monomer having an acid value with another acrylic monomer. Examples of the acrylic monomer having an acid value include (meth)acrylic acid, maleic anhydride, 2-(meth)acryloyloxyethyl-succinic acid, 2-(meth)acryloyloxyethyl-hexahydrophthalic acid, 2-(meth)acryloyloxyethyl-phthalic acid, and 2-(meth)acryloyloxyethyl acid phosphate.

 (メタ)アクリル樹脂のガラス転移温度(Tg)は20~100℃が好ましく、30~90℃がより好ましく、30℃~80℃がさらに好ましい。ガラス転移温度が20℃以上であることにより、ブロッキング性が向上し、100℃以下であることにより、良好な密着性が保たれる。 The glass transition temperature (Tg) of the (meth)acrylic resin is preferably 20 to 100°C, more preferably 30 to 90°C, and even more preferably 30 to 80°C. A glass transition temperature of 20°C or higher improves blocking properties, and a glass transition temperature of 100°C or lower maintains good adhesion.

 (メタ)アクリル樹脂の重量平均分子量(Mw)は、3000~300,000が好ましい。重量平均分子量を3000以上とすることにより、顔料の沈降を抑制し、さらに成型性と表面硬度を兼ね備えることができる。質量平均分子量が300,000以下であることにより、耐薬品性の良好な印刷層を得ることができる。 The weight-average molecular weight (Mw) of the (meth)acrylic resin is preferably 3000 to 300,000. By making the weight-average molecular weight 3000 or more, it is possible to suppress the settling of the pigment and further to achieve both moldability and surface hardness. By making the weight-average molecular weight 300,000 or less, it is possible to obtain a printing layer with good chemical resistance.

 (メタ)アクリル樹脂は合成したものであっても市販品であってもよい。例えば、アクリルポリオールとしては、大成ファインケミカル株式会社製の6000シリーズ等が挙げられる。アルキルアクリレート、アルキルメタクリレート等のアクリレート系モノマーの単独重合体及び他のモノマーとの共重合体としては、三菱ケミカル株式会社製のダイヤナール溶液タイプ、ダイヤナールビーズタイプ等が挙げられる。 The (meth)acrylic resin may be a synthetic product or a commercially available product. For example, an example of an acrylic polyol is the 6000 series manufactured by Taisei Fine Chemical Co., Ltd. Examples of homopolymers of acrylate monomers such as alkyl acrylates and alkyl methacrylates, and copolymers with other monomers include Dianale solution type and Dianale beads type manufactured by Mitsubishi Chemical Corporation.

 印刷層が他の樹脂としての(メタ)アクリル樹脂を含有する場合、(メタ)アクリル樹脂の含有率は、印刷層の全質量に対して40~99質量%が好ましく、45~98質量%がより好ましい。 If the printing layer contains a (meth)acrylic resin as another resin, the content of the (meth)acrylic resin is preferably 40 to 99% by mass, and more preferably 45 to 98% by mass, based on the total mass of the printing layer.

-その他の成分-
 印刷層は、必要に応じて、上述の成分の他に、ブロッキング防止剤、滑剤、硬化剤、UV吸収剤、沈降防止剤、可塑剤、分散安定剤、充填材、酸化防止剤、帯電防止剤、つや消し剤(シリカ、アルミナ等)、タック改良剤(ポリオレフィン等)、密着性向上剤(シランカップリング剤等)等の添加剤を含有してもよい。また、印刷層を形成するために用いるインキに含まれる溶媒(溶剤、水等)、硬化剤等が含まれていてもよい。
-Other ingredients-
In addition to the above-mentioned components, the printed layer may contain additives such as antiblocking agents, lubricants, curing agents, UV absorbers, antisettling agents, plasticizers, dispersion stabilizers, fillers, antioxidants, antistatic agents, matting agents (silica, alumina, etc.), tack improvers (polyolefins, etc.), adhesion improvers (silane coupling agents, etc.), etc. Furthermore, the printed layer may contain a solvent (solvent, water, etc.), a curing agent, etc., contained in the ink used to form the printed layer.

[ブロッキング防止剤]
 印刷層がブロッキング防止剤を含有すると、本開示の積層体を展張する際に印刷面同士が接触して密着する不具合が効果的に回避される。なお、印刷層自体のブロッキング温度が45℃を超えていれば、ブロッキング防止剤を添加しなくともよい場合がある。
[Anti-blocking agent]
When the printed layer contains an anti-blocking agent, the problem of the printed surfaces coming into contact with each other and adhering to each other when the laminate of the present disclosure is spread out is effectively avoided. Note that if the blocking temperature of the printed layer itself exceeds 45° C., it may not be necessary to add an anti-blocking agent.

 ブロッキング防止剤としては、ケイ素化合物、塩素化ポリエチレン、(メタ)アクリル樹脂ビーズ、エステル化セルロース樹脂等が挙げられる。中でも、エステル化セルロース樹脂が好ましい。
 エステル化セルロース樹脂としては、セルロースアセテート樹脂、セルロースアセテートブチレート(CAB)樹脂、セルロースアセテートプロピオネート(CAP)樹脂等が例示される。一般的には、CAPは、セルロースを酢酸及びプロピオン酸で、トリエステル化した後、加水分解して得られる。また、CABは、セルロースを酢酸及び酪酸でトリエステル化した後、加水分解して得られる。
 エステル化セルロース樹脂は、CAB及びCAPからなる群より選択される少なくとも1種が好ましい。エステル化セルロース樹脂は、1種単独で用いても2種以上を併用してもよい。
 なお、印刷層がエステル化セルロース樹脂を含有すると、後述する機能層を設けた場合に、印刷層と機能層との密着性が向上する傾向にある。その理由は、印刷層の表面に存在するエステル化セルロース樹脂が機能層中の成分に一部溶解又は相溶することが一因と考えられる。
Examples of the anti-blocking agent include silicon compounds, chlorinated polyethylene, (meth)acrylic resin beads, esterified cellulose resins, etc. Among these, esterified cellulose resins are preferred.
Examples of esterified cellulose resins include cellulose acetate resin, cellulose acetate butyrate (CAB) resin, and cellulose acetate propionate (CAP) resin. In general, CAP is obtained by triesterifying cellulose with acetic acid and propionic acid, followed by hydrolysis. CAB is obtained by triesterifying cellulose with acetic acid and butyric acid, followed by hydrolysis.
The esterified cellulose resin is preferably at least one selected from the group consisting of CAB and CAP. The esterified cellulose resin may be used alone or in combination of two or more.
When the printed layer contains an esterified cellulose resin, the adhesion between the printed layer and the functional layer described below tends to be improved when the functional layer is provided. One of the reasons for this is thought to be that the esterified cellulose resin present on the surface of the printed layer is partially dissolved or compatible with the components in the functional layer.

 印刷層がブロッキング防止剤を含む場合、ブロッキング防止剤の含有率は、印刷層の全質量に対して、0.5~20質量%が好ましく、1~10質量%がより好ましい。下限値以上の場合には、ブロッキング防止の効果が奏され、上限値以下の場合には、基材に対する初期の密着不良が抑制される傾向にある。 If the printing layer contains an anti-blocking agent, the content of the anti-blocking agent is preferably 0.5 to 20 mass %, and more preferably 1 to 10 mass %, relative to the total mass of the printing layer. If the content is equal to or greater than the lower limit, the anti-blocking effect is achieved, and if the content is equal to or less than the upper limit, initial poor adhesion to the substrate tends to be suppressed.

[滑剤]
 滑剤としては、ポリエチレンワックス等のポリオレフィン系ワックス、脂肪酸アマイド、脂肪酸エステル、パラフィンワックス、ポリテトラフルオロエチレン(PTFE)ワックス、カルナバワックス等の各種ワックス類が挙げられる。
 印刷層が滑剤を含む場合、滑剤の含有率は適宜調整でき、印刷層の全質量に対して、例えば、0.05~3質量%が好ましく、0.2~1質量%がより好ましい。
[Lubricant]
Examples of the lubricant include various waxes such as polyolefin waxes such as polyethylene wax, fatty acid amides, fatty acid esters, paraffin wax, polytetrafluoroethylene (PTFE) wax, and carnauba wax.
When the printing layer contains a lubricant, the content of the lubricant can be appropriately adjusted and is, for example, preferably 0.05 to 3 mass %, and more preferably 0.2 to 1 mass %, relative to the total mass of the printing layer.

[UV吸収剤]
 UV吸収剤としては、無機UV吸収剤、有機UV吸収剤等が挙げられる。
 有機UV吸収剤としては、トリアジン系UV吸収剤、ベンゾフェノン系UV吸収剤等が挙げられ、トリアジン系UV吸収剤が好ましい。中でも、2-(2-ヒドロキシ-4-[1-オクチルオキシカルボニルエトキシ]フェニル)-4,6-ビス(4-フェニルフェニル)-1,3,5-トリアジン(BASFジャパン社製、商品名:TINUVIN 479)、2,4-ビス[2-ヒドロキシ-4-ブトキシフェニル]-6-(2,4-ジブトキシフェニル)-1,3,5-トリアジン(BASFジャパン社製、商品名:TINUVIN 460)、2-[4-[(2-ヒドロキシ-3-(2’-エチル)ヘキシルオキシ]-2-ヒドロキシフェニル]-4,6-ビス(2,4-ジメチルフェニル)-1,3,5-トリアジン(BASFジャパン社製、商品名:TINUVIN 405)等のヒドロキシフェニルトリアジン系UV吸収剤が好ましい。
 印刷層がUV吸収剤を含む場合、UV吸収剤の含有率は適宜調整できる。例えば、UV吸収剤と顔料との総含有率は、印刷層の全質量に対して、1~15質量%が好ましく、2~10質量%がより好ましい。
[UV absorber]
Examples of the UV absorbent include inorganic UV absorbents and organic UV absorbents.
Examples of the organic UV absorbent include triazine-based UV absorbents and benzophenone-based UV absorbents, with triazine-based UV absorbents being preferred. Among these, hydroxyphenyltriazine-based UV absorbers such as 2-(2-hydroxy-4-[1-octyloxycarbonylethoxy]phenyl)-4,6-bis(4-phenylphenyl)-1,3,5-triazine (manufactured by BASF Japan Ltd., trade name: TINUVIN 479), 2,4-bis[2-hydroxy-4-butoxyphenyl]-6-(2,4-dibutoxyphenyl)-1,3,5-triazine (manufactured by BASF Japan Ltd., trade name: TINUVIN 460), and 2-[4-[(2-hydroxy-3-(2'-ethyl)hexyloxy]-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine (manufactured by BASF Japan Ltd., trade name: TINUVIN 405) are preferred.
When the printed layer contains a UV absorber, the content of the UV absorber can be appropriately adjusted. For example, the total content of the UV absorber and the pigment is preferably 1 to 15% by mass, more preferably 2 to 10% by mass, based on the total mass of the printed layer.

[硬化剤]
 印刷層が硬化剤を含有すると、耐水性、耐溶媒性、及び耐ブロッキング性の改善が見られる傾向にある。他方、印刷層が硬化剤を含有しないと、印刷層がアルカリ液で除去しやすい。
 よって、印刷層は硬化剤を含有しないか、含有しても少量であることが好ましい。
 硬化剤は、塗料用の硬化剤として公知の硬化剤を適宜選択して使用できる。具体的には、イソシアネート系硬化剤、ブロックイソシアネート系硬化剤、アミノプラスト系硬化剤、多価カルボン酸系硬化剤、多価アミン系硬化剤等が挙げられる。硬化剤の選択は、フッ素樹脂が有する硬化反応性部位の種類、硬化特性等を考慮して行うことが好ましい。硬化剤としては、イソシアネート系硬化剤、ブロックイソシアネート系硬化剤、又はアミノプラスト系硬化剤が好ましい。硬化剤は、1種を単独で用いても2種以上を組み合わせて用いてもよい。
[Curing agent]
When the printed layer contains a hardener, the water resistance, solvent resistance, and blocking resistance tend to be improved, whereas when the printed layer does not contain a hardener, the printed layer is easily removed with an alkaline solution.
Therefore, it is preferable that the printing layer does not contain a curing agent or contains only a small amount of a curing agent.
The curing agent can be appropriately selected from known curing agents for coating materials. Specific examples include isocyanate-based curing agents, blocked isocyanate-based curing agents, aminoplast-based curing agents, polycarboxylic acid-based curing agents, and polyamine-based curing agents. The curing agent is preferably selected in consideration of the type of curing reactive site of the fluororesin, curing characteristics, and the like. As the curing agent, isocyanate-based curing agents, blocked isocyanate-based curing agents, or aminoplast-based curing agents are preferred. The curing agent may be used alone or in combination of two or more.

[溶媒]
 溶媒は、樹脂、顔料等を溶解又は分散しうるものであればよく、塗布法に応じて、塗料の基材上でのはじき、転写率、乾燥性、保存安定性等を考慮して、適宜選定すればよい。
 溶媒としては、水系溶媒、有機溶媒等が挙げられ、1種単独で用いても2種以上を併用してもよい。
 有機溶媒としては、トルエン、キシレン、エチルベンゼン、メチルエチルケトン、酢酸エチル、イソプロピルアルコール等が挙げられる。
 グラビア印刷においては、塗布むら、にじみ等の印刷不具合を低減するために、インキの3番ザーンカップ粘度が15~30秒となるような溶媒が好ましい。
 インクジェット法によって印刷層を形成する場合には、インキ吐出口が乾かないように、さらに高沸点の溶媒を含有してもよい。
[solvent]
The solvent may be any solvent capable of dissolving or dispersing the resin, pigment, etc., and may be appropriately selected depending on the coating method, taking into consideration the repellency of the paint on the substrate, transfer rate, drying properties, storage stability, etc.
Examples of the solvent include aqueous solvents and organic solvents, and one type may be used alone or two or more types may be used in combination.
Examples of the organic solvent include toluene, xylene, ethylbenzene, methyl ethyl ketone, ethyl acetate, and isopropyl alcohol.
In gravure printing, in order to reduce printing defects such as uneven application and bleeding, a solvent that gives the ink a No. 3 Zahn cup viscosity of 15 to 30 seconds is preferred.
When the printed layer is formed by an inkjet method, the ink may further contain a high boiling point solvent to prevent the ink ejection port from drying out.

(積層体の構成、物性等)
 本開示の積層体は、印刷層が基材の一方の面上に全体に設けられてもよく、一部分に設けられてもよい。また、印刷層は、基材の一方の面に設けられてもよく、両面に設けられてもよい。
(Laminate structure, physical properties, etc.)
In the laminate of the present disclosure, the printed layer may be provided on the entire surface of one side of the substrate, or may be provided on a portion of the surface. Also, the printed layer may be provided on one side of the substrate, or on both sides of the substrate.

 基材の一方の面の全面積に対する印刷層の面積の占める割合は、目的等に応じて適宜選択すればよく、例えば、10~100%であり、95%未満、90%未満、又は80%未満であってもよい。また、基材の一方の面の全面積に対する印刷層の面積の占める割合は、80%以上、90%以上、又は95%以上であってもよい。 The ratio of the area of the printed layer to the total area of one side of the substrate may be appropriately selected depending on the purpose, etc., and may be, for example, 10 to 100%, or may be less than 95%, less than 90%, or less than 80%. In addition, the ratio of the area of the printed layer to the total area of one side of the substrate may be 80% or more, 90% or more, or 95% or more.

 印刷層は1層であっても2層以上であってもよい。
 印刷層の厚さ(2層以上の場合はその合計)は、0.5~10μmが好ましく、1~6μmがより好ましい。印刷層の厚さが前記範囲の上限値以下であると、伸縮、曲げ等の基材の変形に印刷層が追随でき、印刷層が基材から剥離しにくい傾向にある。印刷層の厚さが前記範囲の下限値以上であると、薄すぎず、日射透過率の軽減効果等に優れる。
The printing layer may be one layer or two or more layers.
The thickness of the printed layer (the total thickness when there are two or more layers) is preferably 0.5 to 10 μm, more preferably 1 to 6 μm. When the thickness of the printed layer is equal to or less than the upper limit of the above range, the printed layer can follow deformation of the substrate such as expansion, contraction, bending, etc., and the printed layer tends not to peel off from the substrate. When the thickness of the printed layer is equal to or more than the lower limit of the above range, the printed layer is not too thin and has an excellent effect of reducing solar radiation transmittance, etc.

 積層体は、基材及び印刷層以外の他の層をさらに有してもよい。
 例えば、積層体は、印刷層の上に、さらに機能層を有してもよい。機能層は、塗布、転写フィルムを用いた転写、スパッタ等により形成できる。機能層は1層でも2層以上であってもよい。
 本開示において、機能層とは、積層体に目的の機能を付与する層をいう。積層体に付与される目的の機能としては、意匠性、光学的特性(紫外線吸収性、紫外線反射性、近赤外線吸収性、近赤外線反射性等)、耐久性等が挙げられる。
 機能層の成分としては、前述の顔料、UV吸収剤、近赤外線吸収顔料、近赤外線反射顔料、硬化剤等が挙げられる。
 また、積層体は、基材と印刷層との間、又は印刷層と任意の他の層との間に、接着層を有してもよい。接着層としては、シランカップリング剤を塗布して形成された層等が挙げられる。
The laminate may further include layers other than the substrate and the printed layer.
For example, the laminate may further have a functional layer on the printed layer. The functional layer can be formed by coating, transfer using a transfer film, sputtering, etc. The functional layer may be one layer or two or more layers.
In the present disclosure, a functional layer refers to a layer that imparts a desired function to the laminate. The desired function imparted to the laminate includes design, optical properties (ultraviolet ray absorption, ultraviolet ray reflectivity, near-infrared ray absorption, near-infrared ray reflectivity, etc.), durability, etc.
Examples of components of the functional layer include the above-mentioned pigments, UV absorbents, near-infrared absorbing pigments, near-infrared reflective pigments, and curing agents.
The laminate may also have an adhesive layer between the substrate and the printed layer, or between the printed layer and any other layer. Examples of the adhesive layer include a layer formed by applying a silane coupling agent.

 本開示の積層体の日射反射率は、20%以上が好ましく、40%以上がより好ましい。
 本開示の積層体の日射反射率は、90%以下が好ましく、80%以下がより好ましい。
The solar reflectance of the laminate of the present disclosure is preferably 20% or more, and more preferably 40% or more.
The solar reflectance of the laminate of the present disclosure is preferably 90% or less, and more preferably 80% or less.

 本開示の積層体が屋根、壁等の膜材として使用される場合には、雪荷重によるフィルムの変形、風による振動、雨粒によるスタンピング等、常に変形と戻りを繰り返している。そのような積層体に設けられる印刷層は、基材が変形しても剥離しない、高い密着性を有することが望ましい。
 また、結露、又は雨が風により吹き込むなどにより、印刷層が長時間水に濡れることは想定される。そのため、水に晒されたときの耐久性(密着力の保持、日射反射率の維持等)に優れることが望ましい。
 この観点から、積層体は、実施例に記載の80℃蒸気試験を行った後の日射反射率維持率が、85%以上が好ましく、90%以上がより好ましく、92%以上がさらに好ましい。80℃蒸気試験を行った後の日射反射率維持率の上限は100%である。
 さらに、屋外の紫外線に対する耐性が高いことが好ましい。
 この観点から、積層体は、実施例に記載の促進耐候性試験を行った後の日射反射率維持率が、85%以上が好ましく、90%以上がより好ましく、91%以上がさらに好ましい。促進耐候性試験を行った後の日射反射率維持率の上限は100%である。
When the laminate of the present disclosure is used as a membrane material for roofs, walls, etc., the film is constantly deforming and returning to its original shape due to deformation caused by snow load, vibration caused by wind, stamping caused by raindrops, etc. It is desirable that the printing layer provided on such a laminate has high adhesion so that it does not peel off even if the substrate is deformed.
In addition, it is expected that the printed layer will be wet for a long time due to condensation or rain blown in by wind, etc. Therefore, it is desirable for the printed layer to have excellent durability when exposed to water (retention of adhesion, maintenance of solar reflectance, etc.).
From this viewpoint, the solar reflectance maintenance rate of the laminate after the 80°C steam test described in the Examples is preferably 85% or more, more preferably 90% or more, and even more preferably 92% or more. The upper limit of the solar reflectance maintenance rate after the 80°C steam test is 100%.
Furthermore, it is preferable that the material has high resistance to ultraviolet rays outdoors.
From this viewpoint, the solar reflectance retention rate of the laminate after the accelerated weather resistance test described in the Examples is preferably 85% or more, more preferably 90% or more, and even more preferably 91% or more. The upper limit of the solar reflectance retention rate after the accelerated weather resistance test is 100%.

<積層体の製造方法>
 本開示の積層体の製造方法は特に制限されない。例えば、フッ素樹脂を含有するフィルム上の少なくとも一部に、アルカリ可溶性樹脂及び顔料を含有するインキを付与して得てもよい。インキは、溶液、分散液、ワニス等のいずれの形態であってもよい。
 印刷層は、インキを基材に付与して得た塗工層であってもよく、必要に応じて乾燥させ、溶媒の少なくとも一部を除去したインキ層であってもよく、さらには、加熱等により硬化させた硬化層であってもよい。
<Method of manufacturing laminate>
The method for producing the laminate of the present disclosure is not particularly limited. For example, the laminate may be obtained by applying an ink containing an alkali-soluble resin and a pigment to at least a part of a film containing a fluororesin. The ink may be in any form such as a solution, a dispersion, or a varnish.
The printed layer may be a coating layer obtained by applying ink to a substrate, or may be an ink layer which has been dried as necessary to remove at least a portion of the solvent, or may be a cured layer which has been cured by heating or the like.

 インキの成分は、アルカリ可溶性樹脂及び顔料に加え、他の樹脂を含むことが好ましく、さらに溶媒等のその他の成分を含んでもよい。
 インキが溶媒を含有する場合、溶媒の含有率は、インキの全質量に対して30~90質量%が好ましく、40~80質量%がより好ましい。
The ink components preferably contain other resins in addition to the alkali-soluble resin and pigment, and may further contain other components such as a solvent.
When the ink contains a solvent, the content of the solvent is preferably from 30 to 90% by mass, and more preferably from 40 to 80% by mass, based on the total mass of the ink.

 インキの基材への付与方法は特に制限されず、例えば下記の方法が挙げられる。
・基材上に、グラビア印刷、スクリーン印刷、タンポ印刷、インクジェット、刷毛塗り、スプレーコート、ダイコート等の公知の塗布法により塗布する方法
・印刷層を有する転写フィルムを用い、転写フィルム上の印刷層を熱ロール等によって基材に転写する方法
 インキの基材への付与方法としては、位置合わせの正確さ、生産性等の観点から、グラビア印刷、スクリーン印刷、タンポ印刷及びインクジェット法が好ましく、グラビア印刷がより好ましい。
The method for applying the ink to the substrate is not particularly limited, and examples thereof include the following methods.
- A method of applying ink onto a substrate by a known application method such as gravure printing, screen printing, pad printing, inkjet, brush coating, spray coating, die coating, etc. - A method of using a transfer film having a printed layer and transferring the printed layer on the transfer film to the substrate by a heated roll or the like. As a method of applying ink to a substrate, from the viewpoints of accuracy of alignment, productivity, etc., gravure printing, screen printing, pad printing and inkjet methods are preferred, and gravure printing is more preferred.

 塗布法において、基材にインキを塗布した後、溶媒を除去する方法としては、加熱乾燥、減圧乾燥、加熱減圧乾燥等が挙げられる。加熱乾燥又は加熱減圧乾燥の場合、加熱温度は、30~150℃が好ましく、60~120℃がより好ましい。乾燥は、1回のみ行ってもよく、複数回行ってもよい。 In the coating method, methods for removing the solvent after applying the ink to the substrate include heat drying, reduced pressure drying, and heat and reduced pressure drying. In the case of heat drying or heat and reduced pressure drying, the heating temperature is preferably 30 to 150°C, and more preferably 60 to 120°C. Drying may be performed once or multiple times.

 インキが硬化剤を含む樹脂組成物である場合、例えば40~80℃の加熱によりインキを硬化させて印刷層を形成してもよい。 If the ink is a resin composition containing a curing agent, the ink may be cured by heating to, for example, 40 to 80°C to form a printed layer.

 印刷層の表面には、さらにその上に後述する機能層を形成することを考慮し、その密着性を向上させるために表面処理を施してもよい。表面処理としては、基材に施すことのできる表面処理と同様の処理が挙げられる。  The surface of the printing layer may be subjected to a surface treatment to improve adhesion, taking into consideration the further formation of a functional layer thereon, which will be described later. Examples of surface treatments include the same treatments that can be applied to the substrate.

<再生フィルムの製造方法>
 本開示の再生フィルムの製造方法の一態様は、本開示の積層体をアルカリ液に含浸して、印刷層を除去し、フッ素樹脂を含有する再生フィルムを得る。本開示の積層体は、アルカリ液によって印刷層を簡便に除去できるため、本開示の積層体からフッ素樹脂を含有するフィルムを容易に取り出すことができる。この態様の製造方法では、積層体に含まれていたフィルム形態のまま、基材を再利用する場合に特に有用である。
<Manufacturing method of recycled film>
In one embodiment of the method for producing a recycled film of the present disclosure, the laminate of the present disclosure is immersed in an alkaline solution to remove the printed layer, thereby obtaining a recycled film containing a fluororesin. Since the printed layer of the laminate of the present disclosure can be easily removed by the alkaline solution, the film containing a fluororesin can be easily removed from the laminate of the present disclosure. This embodiment of the production method is particularly useful when reusing the substrate in the form of a film contained in the laminate.

 また、本開示の再生フィルムの製造方法の他の態様は、本開示の積層体をアルカリ液に含浸して印刷層を除去し、フッ素樹脂を含有するフィルムを得て、得られたフッ素樹脂を含有するフィルムを溶融し、成型して、フッ素樹脂を含有する再生フィルムを得る。溶融してペレット状に形成してから成型してもよい。この態様の製造方法では、積層体に含まれていたフィルム形状とは異なる形状のフィルムに加工して再利用することが可能である。 In another embodiment of the manufacturing method for the recycled film of the present disclosure, the laminate of the present disclosure is immersed in an alkaline solution to remove the printed layer, to obtain a film containing a fluororesin, and the obtained film containing a fluororesin is melted and molded to obtain a recycled film containing a fluororesin. The film may be melted and formed into pellets, and then molded. In this embodiment of the manufacturing method, it is possible to process the film into a shape different from the shape of the film contained in the laminate and reuse it.

 積層体から印刷層を除去するのに用いるアルカリ液のpHは、10~14が好ましく、10~13がより好ましい。具体的に、アルカリ液としては水酸化ナトリウム水溶液、水酸化カリウム水溶液が挙げられる。
 アルカリ液は加温して用いてもよく、例えば70~90℃としてもよい。
The pH of the alkaline liquid used to remove the printed layer from the laminate is preferably from 10 to 14, and more preferably from 10 to 13. Specifically, examples of the alkaline liquid include an aqueous solution of sodium hydroxide and an aqueous solution of potassium hydroxide.
The alkaline solution may be heated before use, for example to a temperature of 70 to 90°C.

 積層体は裁断してからアルカリ液に含浸させてもよい。また、積層体から印刷層を除去した後で、フッ素樹脂を含有するフィルムを裁断してもよい。裁断サイズ及び形状は特に限定されない。
 積層体から印刷層を除去した後、得られたフッ素樹脂を含有するフィルムを水洗し、乾燥してもよい。
The laminate may be cut and then impregnated with an alkaline solution. Alternatively, the printed layer may be removed from the laminate, and then the fluororesin-containing film may be cut. The cut size and shape are not particularly limited.
After removing the printed layer from the laminate, the resulting film containing the fluororesin may be washed with water and dried.

 本開示の製造方法によって得られる再生フィルムは、印刷層に由来する黒色欠点、及び変色が抑えられる。また、得られたフッ素樹脂を含有するフィルムは、再度、本開示の積層体に用いてもよく、他用途に用いてもよい。 The recycled film obtained by the manufacturing method disclosed herein is less susceptible to black defects and discoloration resulting from the printed layer. Furthermore, the resulting film containing fluororesin may be reused in the laminate disclosed herein or may be used for other purposes.

 再生フィルムの可視光線透過率の低下は、厚さにもよるが、同じ厚さの、印刷層を有さない、未再生のフィルムに対し、2%以内が好ましく、1%以内がより好ましい。可視光線透過率の測定方法は、実施例に記載した通りである。実施例では印刷前の250μmフィルムの可視光線透過率は91%であるため、この場合の再生フィルムの可視光透過率としては、89%以上が好ましい。可視光線透過の低下が少ないということは、着色が抑えられていることを示している。 The decrease in visible light transmittance of recycled film depends on the thickness, but is preferably within 2%, and more preferably within 1%, compared to an unrecycled film of the same thickness that does not have a printed layer. The method for measuring visible light transmittance is as described in the Examples. In the Examples, the visible light transmittance of the 250 μm film before printing is 91%, so in this case the visible light transmittance of the recycled film is preferably 89% or more. A small decrease in visible light transmittance indicates that coloration is suppressed.

 再生フィルムの10%伸び時の応力の変化は、成型するフィルム厚みにより若干値が上下するが、同じ厚さの、印刷層を有さない、未再生のフィルムに対し、±2MPa以内の変化が好ましく、±1MP以内の変化がさらに好ましい。実施例では印刷前の250μmフィルムの10%伸び時の応力は21MPaであるため、この場合の再生フィルムの10%伸び時の応力としては、19MPa以上が好ましい。さらに、20MPa以上がより好ましい。 The change in stress when the recycled film is elongated by 10% varies slightly depending on the thickness of the film to be molded, but a change within ±2 MPa is preferable, and a change within ±1 MPa is even more preferable, compared to an unrecycled film of the same thickness that does not have a printed layer. In the example, the stress when the 250 μm film before printing is elongated by 10% is 21 MPa, so in this case the stress when the recycled film is elongated by 10% is preferably 19 MPa or more. Furthermore, 20 MPa or more is even more preferable.

 本開示を実施例によりさらに具体的に説明するが、本開示はその主旨を超えない限り、以下の実施例に限定されるものではない。例2~4、6~9、11~13は実施例であり、例1、5、10は比較例である。 The present disclosure will be explained in more detail using examples, but the present disclosure is not limited to the following examples as long as it does not exceed the gist of the disclosure. Examples 2 to 4, 6 to 9, and 11 to 13 are examples, and Examples 1, 5, and 10 are comparative examples.

<インキの調製>
 下記表1に記載の成分を表1の配合(質量部)で含有させ、例1~13のインキを調整した。例1~13のインキの粘度は3番ザーンカップで24~25秒であった。
 各成分は以下の通りである。
<Ink Preparation>
The inks of Examples 1 to 13 were prepared by incorporating the components shown in Table 1 below in the amounts (parts by mass) shown in Table 1. The inks of Examples 1 to 13 had a viscosity of 24 to 25 seconds using a No. 3 Zahn cup.
The components are as follows:

[アルミニウムペースト1]
 アルミニウムペースト1として、EMR-D5660(商品名、東洋アルミニウム株式会社製)を用いた。このアルミニウムペーストは、扁平状アルミニウムの表面が、アルミニウム100質量%に対して25質量%のシリカで被覆されているアルミニウム複合粒子1を49.5質量%含有し、溶媒としてプロピレングリコールモノメチルエーテルを50.5質量%含有している。このアルミニウム複合粒子1の長径の平均は9μmである。
[Aluminum paste 1]
EMR-D5660 (product name, manufactured by Toyo Aluminum K.K.) was used as the aluminum paste 1. This aluminum paste contains 49.5 mass% of aluminum composite particles 1 in which the surfaces of flat aluminum are coated with 25 mass% of silica relative to 100 mass% of aluminum, and contains 50.5 mass% of propylene glycol monomethyl ether as a solvent. The average major axis of these aluminum composite particles 1 is 9 μm.

[アルミニウムペースト2]
 アルミニウムペースト2として、BP-280PA(商品名、東洋アルミニウム株式会社製)を用いた。このアルミニウムペーストは、扁平状アルミニウムの表面が、アルミニウム100質量%に対し12質量%の(メタ)アクリル樹脂で被覆されているアルミニウム複合粒子2を50質量%含有し、溶媒として酢酸n―プロピルを50質量%含有している。このアルミニウム複合粒子2の長径の平均は9μmである。
[Aluminum paste 2]
BP-280PA (product name, manufactured by Toyo Aluminum K.K.) was used as the aluminum paste 2. This aluminum paste contains 50 mass% of aluminum composite particles 2 in which the surfaces of flat aluminum are coated with 12 mass% (meth)acrylic resin relative to 100 mass% of aluminum, and 50 mass% of n-propyl acetate as a solvent. The average major axis of the aluminum composite particles 2 is 9 μm.

[アルミニウムペースト3]
 アルミニウムペースト3として、EMR-D6390(商品名、東洋アルミニウム株式会社製)を用いた。このアルミニウムペーストは、扁平状アルミニウムの表面が、アルミニウム100質量%に対し34.5質量%のシリカで被覆されているアルミニウム複合粒子3を54.5質量%含有し、溶媒としてプロピレングリコールモノメチルエーテル酢酸n―プロピルを45.5質量%含有している。このアルミニウム複合粒子3の長径の平均は9μmである。
[Aluminum paste 3]
EMR-D6390 (product name, manufactured by Toyo Aluminum K.K.) was used as the aluminum paste 3. This aluminum paste contains 54.5 mass% of aluminum composite particles 3 in which the surfaces of flat aluminum are coated with 34.5 mass% of silica relative to 100 mass% of aluminum, and contains 45.5 mass% of propylene glycol monomethyl ether n-propyl acetate as a solvent. The average major axis of the aluminum composite particles 3 is 9 μm.

[アルミニウムペースト4]
 アルミニウムペースト4として、EMR-D4690(商品名、東洋アルミニウム株式会社製)を用いた。このアルミニウムペーストは、扁平状アルミニウムの表面が、アルミニウム100質量%に対し37質量%のシリカで被覆されているアルミニウム複合粒子4を50質量%含有し、溶媒としてプロピレングリコールモノメチルエーテルを50質量%含有している。このアルミニウム複合粒子4の長径の平均は9μmである。
[Aluminum paste 4]
EMR-D4690 (product name, manufactured by Toyo Aluminum K.K.) was used as the aluminum paste 4. This aluminum paste contains 50 mass% of aluminum composite particles 4 in which the surfaces of flat aluminum are coated with 37 mass% of silica relative to 100 mass% of aluminum, and 50 mass% of propylene glycol monomethyl ether as a solvent. The average major axis of the aluminum composite particles 4 is 9 μm.

[フッ素樹脂ワニス]
 フッ素樹脂ワニスとして、LF200MEK(AGC株式会社製、固形分:60質量%、溶媒:メチルエチルケトン、水酸基価は31mg(KOH)/g)を用いた。LF200MEKの樹脂(特定フッ素樹脂)は、フルオロエチレン・ビニルエーテルの交互共重合体であり、ヒドロキシアルキルビニルエーテルに由来する単位を含む。
[Fluororesin varnish]
LF200MEK (manufactured by AGC Inc., solid content: 60% by mass, solvent: methyl ethyl ketone, hydroxyl value: 31 mg (KOH)/g) was used as the fluororesin varnish. The resin of LF200MEK (specific fluororesin) is an alternating copolymer of fluoroethylene and vinyl ether, and contains units derived from hydroxyalkyl vinyl ether.

[(メタ)アクリル樹脂ワニス]
 (メタ)アクリル樹脂としてダイヤナールBR115(三菱ケミカル株式会社製、(メタ)アクリル樹脂、Tg48℃、酸価0mgKOH/g、重量平均分子量5000)を酢酸エチルに溶解し、固形分40質量%の酢酸エチル溶液を(メタ)アクリル樹脂ワニスとして用いた。
[(Meth)acrylic resin varnish]
As a (meth)acrylic resin, Dianale BR115 (manufactured by Mitsubishi Chemical Corporation, (meth)acrylic resin, Tg 48°C, acid value 0 mgKOH/g, weight average molecular weight 5000) was dissolved in ethyl acetate, and an ethyl acetate solution with a solid content of 40 mass% was used as a (meth)acrylic resin varnish.

[ブロッキング防止剤液]
 ブロッキング防止剤としてエステル化セルロース樹脂(商品名:CAB-381-2、イーストマンケミカルジャパン社製、ガラス転移点133℃、数平均分子量40,000、水酸基含有量1.3質量%)を用いた。この樹脂を、メチルエチルケトン(MEK)に溶解させ、固形分濃度20質量%のブロッキング防止剤液を調製した。
[Anti-blocking agent liquid]
An esterified cellulose resin (product name: CAB-381-2, manufactured by Eastman Chemical Japan, glass transition point 133° C., number average molecular weight 40,000, hydroxyl group content 1.3% by mass) was used as the antiblocking agent. This resin was dissolved in methyl ethyl ketone (MEK) to prepare an antiblocking agent solution with a solid content concentration of 20% by mass.

[アルカリ可溶性樹脂液1]
 アルカリ可溶性樹脂1として、スチレン-無水マレイン酸共重合体樹脂(商品名:SMA17352P、川原油化株式会社製、重量平均分子量7000、酸価:270mgKOH/g、1.5質量%水酸化ナトリウム水溶液100mLに対して、85℃で0.1g以上溶解する)を用いた。これをMEKに溶解させ、固形分20質量%のアルカリ可溶性樹脂液1を調製した。
[Alkali-soluble resin liquid 1]
A styrene-maleic anhydride copolymer resin (product name: SMA17352P, manufactured by Kawahara Oil Chemical Co., Ltd., weight average molecular weight 7000, acid value: 270 mg KOH/g, dissolves at least 0.1 g in 100 mL of 1.5 mass % aqueous sodium hydroxide solution at 85° C.) was used as the alkali-soluble resin 1. This was dissolved in MEK to prepare an alkali-soluble resin solution 1 with a solid content of 20 mass %.

[アルカリ可溶性樹脂液2]
 アルカリ可溶性樹脂2として、スチレン-アクリル酸共重合樹脂(商品名:Joncryl 682:BASF社製、重量平均分子量1750、酸価:238mgKOH/g、1.5質量%水酸化ナトリウム水溶液100mLに対して、85℃で0.1g以上溶解する)を用いた。これを酢酸エチル(EA)に溶解させ、固形分50質量%のアルカリ可溶性樹脂液2を調製した。
[Alkali-soluble resin liquid 2]
A styrene-acrylic acid copolymer resin (product name: Joncryl 682: manufactured by BASF, weight average molecular weight 1750, acid value: 238 mg KOH/g, dissolves at least 0.1 g in 100 mL of 1.5 mass % aqueous sodium hydroxide solution at 85° C.) was used as the alkali-soluble resin 2. This was dissolved in ethyl acetate (EA) to prepare an alkali-soluble resin solution 2 with a solid content of 50 mass %.

[硬化剤]
 硬化剤として、ヘキサメチレンジイソシアネートのポリイソシアネート(商品名:デュラネートA201H、旭化成株式会社製)を用いた。尚、この硬化剤のNCO量は、17.2質量%である。
[Curing agent]
The curing agent used was a polyisocyanate of hexamethylene diisocyanate (product name: Duranate A201H, manufactured by Asahi Kasei Corporation). The NCO content of this curing agent was 17.2% by mass.

[希釈溶媒]
 希釈溶媒として、MEKとトルエンの混合溶媒(MEK:トルエン=50:50(質量基準))を用いた。
[Dilution Solvent]
As a dilution solvent, a mixed solvent of MEK and toluene (MEK:toluene=50:50 (by mass)) was used.

<積層体の製造>
 250μmのETFEフィルム(AGC株式会社製、商品名:Fluon ETFE Film 250NJ、ETFEのフッ素原子含有率は46質量%、ETFEの含有率は100質量%、10%伸びに対する応力は21MPa、全光線透過率は92.0%)の表面に空気中にて150W・分/mの処理密度でコロナ放電処理を施した。コロナ放電処理を施した表面の表面張力は、0.054N/mであった。
 続いて、コロナ放電処理を施したETFEフィルムのコロナ放電処理面に、調製したインキをグラビア印刷にて印刷し、120℃で1分間乾燥した。グラビア印刷の版のデザインは直径16mmのドット状であり、印刷面積率は58%である。基材の単位面積当たりの印刷層の質量は、1.4g/m~1.6g/mであった。印刷層の厚さは2μmであった。
<Production of Laminate>
The surface of a 250 μm ETFE film (manufactured by AGC Inc., product name: Fluon ETFE Film 250NJ, fluorine atom content of ETFE is 46 mass%, ETFE content is 100 mass%, stress for 10% elongation is 21 MPa, total light transmittance is 92.0%) was subjected to a corona discharge treatment in air at a treatment density of 150 W min / m 2. The surface tension of the corona discharge treated surface was 0.054 N / m.
Subsequently, the prepared ink was printed by gravure printing on the corona-treated surface of the ETFE film that had been subjected to corona discharge treatment, and dried at 120°C for 1 minute. The design of the gravure printing plate was in the form of dots with a diameter of 16 mm, and the printing area ratio was 58%. The mass of the printing layer per unit area of the substrate was 1.4 g/m2 to 1.6 g/ m2 . The thickness of the printing layer was 2 μm.

<評価>
 得られた積層体の初期物性として、日射反射率の測定、剥離試験による密着力の評価、及びアルカリ脱離試験の評価を行った。
 また、積層体について促進耐候性試験を行った後、日射反射率維持率の測定、剥離試験による密着力の評価、及びアルカリ脱離試験の評価を行った。
 さらに、積層体について80℃蒸気試験を行った後、日射反射率維持率の測定、及び剥離試験による密着力の評価を行った。
 そして、得られた積層体から再生フィルムの製造を行い、この再生フィルムについて可視光線透過率の測定及び10%伸び時の応力を測定した。
 それぞれの測定及び評価方法は以下の通りである。結果を表2に示す。
<Evaluation>
As the initial physical properties of the obtained laminate, the solar reflectance was measured, the adhesion strength was evaluated by a peel test, and an alkali desorption test was performed.
In addition, the laminate was subjected to an accelerated weather resistance test, and then the solar reflectance retention rate was measured, and the adhesion strength was evaluated by a peel test, and an alkali desorption test was also performed.
Furthermore, after the laminate was subjected to a steam test at 80° C., the solar reflectance retention rate was measured and the adhesion strength was evaluated by a peel test.
A recycled film was produced from the resulting laminate, and the visible light transmittance and stress at 10% elongation of this recycled film were measured.
The respective measurement and evaluation methods are as follows. The results are shown in Table 2.

(日射反射率)
 日射反射率は、分光光度計(株式会社島津製作所製、UV-3100PC)を用い、JIS R3106:1998(「板ガラス類の透過率・反射率・放射率・日射熱取得率の試験方法」に準拠して測定した。これらの光学特性は、基材側から光を照射し測定した。
(Solar reflectance)
The solar reflectance was measured using a spectrophotometer (UV-3100PC, manufactured by Shimadzu Corporation) in accordance with JIS R3106:1998 ("Test method for transmittance, reflectance, emissivity, and solar heat gain coefficient of plate glass"). These optical properties were measured by irradiating light from the substrate side.

(剥離試験)
 JIS K5600-5-6:1999に準拠し、基材上に形成した印刷層に1mm角の格子状切り込みを10×10マス作製し(計100マス)、セロハンテープ(登録商標)(ニチバン株式会社製:商品名CT18)を貼着した後、テープを剥がした。100マスの内、剥離したマス目の数を調べ、下記の基準で密着力を評価した。A又はBの評価を合格とした。
 A(優良):0マス以上2マス未満が剥離した。
 B(良好):2マス以上20マス未満が剥離した。
 C(不良):20マス以上が剥離した。
(Peel test)
In accordance with JIS K5600-5-6:1999, 10 x 10 lattice cuts of 1 mm squares were made on the printed layer formed on the substrate (total of 100 squares), and Cellophane Tape (registered trademark) (manufactured by Nichiban Co., Ltd.: product name CT18) was attached, and then the tape was peeled off. The number of peeled squares out of the 100 squares was counted, and the adhesion was evaluated according to the following criteria. A rating of A or B was deemed to be acceptable.
A (excellent): 0 or more but less than 2 squares peeled off.
B (good): 2 or more but less than 20 squares peeled off.
C (bad): 20 or more squares peeled off.

(アルカリ脱離試験)
 積層体を5cm×30cmに裁断し、85℃の1質量%水酸化ナトリウム水溶液(pH:13.2)に浸漬し、20分間攪拌して、印刷層の脱離状態を観察し、下記の基準で評価した。Aの評価結果を合格とした。
 A(良好):印刷層の全てが脱離した。
 B(不良):印刷層の少なくとも一部が残った。
(Alkaline desorption test)
The laminate was cut to a size of 5 cm x 30 cm, immersed in a 1% by mass aqueous solution of sodium hydroxide (pH: 13.2) at 85°C, and stirred for 20 minutes, and the state of detachment of the printed layer was observed and evaluated according to the following criteria. The evaluation result of A was deemed to be acceptable.
A (good): The entire printed layer was detached.
B (poor): At least a part of the printed layer remained.

(促進耐候性試験)
 積層体に対して、耐候性促進試験機(例えば、岩崎電気株式会社製、商品名:アイUVテスター SUV-W231)を用い、波長300~450nm、強度1500mW/cmの紫外線を照射しながら、(i)ブラックパネル(BP)温度63℃、相対湿度50%RHの条件下で紫外線を10時間照射、(ii)シャワー10秒間、(iii)BP温度30℃、相対湿度100%RHの条件下で暗黒結露状態を2時間、(iv)シャワー10秒間、からなるサイクル(1サイクルは12時間20秒)を繰り返し行い、500時間の暴露を行った。この条件における積算の紫外線量は、2400MJ/mであり、日本の銚子市の紫外線量は年間約250MJ/mであるため、約10年の屋外暴露に相当する。
(Accelerated weather resistance test)
The laminate was exposed to ultraviolet light of 300 to 450 nm wavelength and 1500 mW/cm 2 using an accelerated weathering tester (e.g., manufactured by Iwasaki Electric Co., Ltd., product name: Eye UV Tester SUV-W231). The laminate was exposed to ultraviolet light of 300 to 450 nm wavelength and 1500 mW/cm 2 intensity using a cycle (12 hours and 20 seconds per cycle) consisting of (i) 10 hours of ultraviolet light irradiation under conditions of a black panel (BP) temperature of 63°C and a relative humidity of 50% RH, (ii) 10 seconds of shower, (iii) 2 hours of dark condensation under conditions of a BP temperature of 30°C and a relative humidity of 100% RH, and (iv) 10 seconds of shower, while repeatedly exposed to ultraviolet light for 500 hours. The cumulative amount of ultraviolet light under these conditions was 2400 MJ/m 2 , which is equivalent to about 10 years of outdoor exposure since the amount of ultraviolet light in Choshi City, Japan is about 250 MJ/m 2 per year.

(80℃蒸気試験)
 23℃に保った屋内に、水の温度を80℃に保持した水槽を設置し、その水槽の上面を積層体で蓋をした。この際、積層体の印刷層が内側(水槽の水側)なるように配置した。この状態で5日間の暴露を行った。
(80°C steam test)
A water tank with water temperature of 80°C was placed indoors at 23°C, and the top of the water tank was covered with the laminate. At this time, the printed layer of the laminate was placed on the inside (the water side of the water tank). In this state, exposure was performed for 5 days.

(促進耐候性試験後の日射反射率維持率)
 促進耐候性試験前後で日射反射率を測定し、日射反射率維持率を算出して下記の基準で評価した。Aの評価結果を合格とした。
 A(良好):日射反射率維持率が85%以上
 B(不良):日射反射率維持率が85%未満
(Solar reflectance retention rate after accelerated weather resistance test)
The solar reflectance was measured before and after the accelerated weather resistance test, and the solar reflectance maintenance rate was calculated and evaluated according to the following criteria. The evaluation result of A was deemed to be pass.
A (Good): Solar reflectance maintenance rate is 85% or more B (Poor): Solar reflectance maintenance rate is less than 85%

(80℃蒸気試験後の日射反射率維持率)
80℃蒸気試験前後での日射反射率を測定し、日射反射率維持率を算出して下記の基準で評価した。Aの評価結果を合格とした。
 A(良好):日射反射率維持率が85%以上
 B(不良):日射反射率維持率が85%未満
(Solar reflectance retention rate after 80°C steam test)
The solar reflectance was measured before and after the 80° C. steam test, and the solar reflectance maintenance rate was calculated and evaluated according to the following criteria. The evaluation result of A was deemed to be acceptable.
A (Good): Solar reflectance maintenance rate is 85% or more B (Poor): Solar reflectance maintenance rate is less than 85%

(再生フィルムの製造及び評価)
 積層体を5cm×30cmに裁断し、85℃の1質量%水酸化ナトリウム水溶液に20分浸漬して印刷層を除去し、得られた基材を取り出して水洗して乾燥した。
(Production and evaluation of recycled film)
The laminate was cut to a size of 5 cm x 30 cm and immersed in a 1% by mass aqueous solution of sodium hydroxide at 85°C for 20 minutes to remove the printed layer. The resulting substrate was then taken out, washed with water and dried.

 得られた基材を15mmφ同方向2軸押出機(株式会社テクノベル製)に投入し、シリンダー及びヘッドの温度を280℃に設定し、直径2mmφ、長さ3mmのペレットを得た。この際の吐出量は2kg/時間であった。
 得られたペレットを用いて、先端に幅150mmのTダイを装着した30mm短軸押出し機により250μm厚さの再生フィルムを成型した。
The obtained base material was fed into a 15 mmφ co-rotating twin screw extruder (manufactured by Technobel Co., Ltd.), the cylinder and head temperatures were set to 280° C., and pellets having a diameter of 2 mmφ and a length of 3 mm were obtained. The discharge rate at this time was 2 kg/hour.
The obtained pellets were used to extrude a recycled film having a thickness of 250 μm using a 30 mm short screw extruder equipped with a 150 mm wide T-die at the tip.

 再生フィルムについて、可視光線透過率及び10%伸び時の応力を測定した。
 10%伸び時の応力は、JIS K7127:1999(プラスチック―引張特性の試験方法―第三部:フィルム及びシートの試験条件)に準拠し、引張り速度200mm/分で測定した。10%伸び時の応力の試験片は、標線間距離が25mmのタイプVを用いた。
The visible light transmittance and stress at 10% elongation of the recycled film were measured.
The stress at 10% elongation was measured at a tensile speed of 200 mm/min in accordance with JIS K7127:1999 (Plastics-Test methods for tensile properties-Part 3: Test conditions for films and sheets). Type V test pieces with a gauge length of 25 mm were used for the stress at 10% elongation.

 積層体の原材料として用いたバージンの250μm厚さのETFEフィルムの可視光線透過率は91%であり、10%伸び時の応力は21MPaであることから、再生フィルムについては以下の基準で評価した。 The virgin 250 μm thick ETFE film used as the raw material for the laminate has a visible light transmittance of 91% and a stress of 21 MPa at 10% elongation, so the recycled film was evaluated according to the following criteria.

-再生フィルムの可視光透過率-
 A(良好):89%以上
 B(不良):89%未満
- Visible light transmittance of recycled film -
A (good): 89% or more B (poor): less than 89%

-再生フィルムの10%伸び時の応力-
 A(良好):19MPa以上
 B(不良):19MPa未満
- Stress of recycled film when stretched by 10% -
A (good): 19 MPa or more B (poor): less than 19 MPa


 

 


 

 

<考察>
[例1]
 初期の日射反射率は、58.6%であった。剥離試験の結果は、1マスの剥離もなく合格と判定した。アルカリ脱離試験では、20分の浸漬と攪拌では脱離しなかった。
 また、500時間の促進耐候性試験後の日射反射率は58.0%であり、日射反射率維持率は99%であった。促進耐候性試験後の剥離試験は、1マスの剥離もなく合格であった。しかし、促進耐候性試験後のアルカリ脱離試験では、インキが脱離しなかった。
 また、80℃蒸気暴露試験後の日射反射率維持率は92%であり、1マスの剥離もなく合格であった。剥離試験も合格した。
 再生フィルムの可視光線透過率は86%であり、明らかに茶色に着色していた。また、再生フィルムにはガス発生が原因と思われる穴が見られた。再生フィルムの10%伸び時の応力は、16.2MPaであり、19MPaを満たさないため不合格であった。
 アルカリ液によるインキの脱離が不充分なため、再生フィルムは可視光線透過率も、再生フィルムの機械物性も不充分であった。
<Considerations>
[Example 1]
The initial solar reflectance was 58.6%. The peeling test result was judged to be pass, with not even one square peeling off. In the alkali desorption test, no desorption occurred after 20 minutes of immersion and stirring.
In addition, the solar reflectance after 500 hours of accelerated weather resistance testing was 58.0%, and the solar reflectance maintenance rate was 99%. The peeling test after the accelerated weather resistance testing was passed without any peeling. However, in the alkali desorption test after the accelerated weather resistance testing, the ink did not desorb.
In addition, the solar reflectance retention rate after the 80° C. steam exposure test was 92%, and the film passed the test without peeling off even one square. The film also passed the peeling test.
The visible light transmittance of the recycled film was 86%, and it was clearly colored brown. In addition, holes were found in the recycled film that were thought to be caused by gas generation. The stress of the recycled film at 10% elongation was 16.2 MPa, which did not meet the 19 MPa requirement and therefore failed the test.
Because the ink was not sufficiently removed by the alkaline solution, the recycled film had insufficient visible light transmittance and mechanical properties.

[例2]
 初期の日射反射率は、56.6%であった。剥離試験の結果は、1マスの剥離もなく良好であった。アルカリ脱離試験では、20分の浸漬と攪拌で印刷層は完全に脱離した。
 また、500時間の促進耐候性試験後の日射反射率維持率は99%であった。促進耐候性試験後の剥離試験は、1マスの剥離もなく合格であった。また、促進耐候性試験後のアルカリ脱離試験において、インキは完全に脱離した。
 また、80℃蒸気暴露試験後の日射反射率維持率は92%であり、剥離試験も1マスの剥離もなく合格であった。
 再生フィルムの可視光線透過率は90%であり、着色は見られなかった。再生フィルムの10%伸び時の応力は、20.8MPaであり、19MPaを超えていることから合格であった。
 アルカリ温水によるインキの脱離が充分になされており、再生フィルムの機械物性も、可視光線透過率も、積層体の原材料として用いたバージンのETFEフィルムと遜色がないと判断した。
[Example 2]
The initial solar reflectance was 56.6%. The peeling test results were good, with not even one square peeling off. In the alkali desorption test, the printed layer was completely desorbed after 20 minutes of immersion and agitation.
The solar reflectance retention rate after 500 hours of accelerated weathering test was 99%. The peeling test after the accelerated weathering test was passed with not even one square peeling. In the alkali desorption test after the accelerated weathering test, the ink was completely desorbed.
In addition, the solar reflectance retention rate after the 80° C. steam exposure test was 92%, and the peeling test was also passed with not even one square peeling off.
The visible light transmittance of the recycled film was 90%, and no coloring was observed. The stress of the recycled film at 10% elongation was 20.8 MPa, which exceeded 19 MPa and therefore passed the test.
It was determined that the ink had been sufficiently removed by the alkaline hot water, and that the mechanical properties and visible light transmittance of the recycled film were comparable to those of the virgin ETFE film used as the raw material for the laminate.

[例3、4]
 アルカリ可溶性樹脂の含有率が3.4質量%と10.9質量%の例3と例4は、初期、促進耐候性試験後、及び80℃蒸気試験後における日射反射率、剥離試験、アルカリ脱離試験等で良好な結果を示した。
 また、例3~例4の再生フィルムは、着色は少なく、かつ機械物性も充分に維持されていることが分かった。
[Examples 3 and 4]
Examples 3 and 4, in which the alkali-soluble resin contents were 3.4% by mass and 10.9% by mass, respectively, showed good results in the initial solar reflectance, after the accelerated weather resistance test, and after the 80°C steam test, the peel test, the alkali desorption test, etc.
It was also found that the recycled films of Examples 3 and 4 were less discolored and maintained their mechanical properties sufficiently.

[例5]
 アルカリ可溶性樹脂の含有率が16.1質量%の例5の場合、促進耐候性試験後の日射反射率維持率、80℃蒸気試験後の反射率維持率、及び剥離試験で不具合が見られた。
 例5の再生フィルムは、着色は少なく、かつ機械物性も充分に維持されていることが分かった。
[Example 5]
In the case of Example 5 in which the content of the alkali-soluble resin was 16.1% by mass, problems were observed in the solar reflectance maintenance rate after the accelerated weather resistance test, the reflectance maintenance rate after the 80° C. steam test, and the peel test.
It was found that the recycled film of Example 5 had little coloring and also maintained sufficient mechanical properties.

[例6]
 初期、促進耐候性試験後、及び80℃蒸気試験後における、日射反射率又は日射反射率維持率、剥離試験及び脱離試験では良好な結果を示していた。また、再生フィルムは、着色は少なく、かつ機械物性も充分に維持されていた。
[Example 6]
The solar reflectance or solar reflectance retention rate, peel test, and detachment test showed good results initially, after the accelerated weather resistance test, and after the 80° C. steam test. In addition, the recycled film had little coloring and maintained sufficient mechanical properties.

[例7~例9]
 例7~例9は、初期、促進耐候性試験後、及び80℃蒸気試験後における、日射反射率、日射反射率維持率、剥離試験及び脱離試験では良好な結果を示している。また、再生フィルムは、着色は少なく、かつ機械物性も充分に維持されていた。
 また、例7~例9の再生フィルムは、着色は少なく、かつ機械物性も充分に維持されていることが分かった。
[Examples 7 to 9]
Examples 7 to 9 show good results in solar reflectance, solar reflectance maintenance rate, peel test, and detachment test at the initial stage, after the accelerated weather resistance test, and after the 80° C. steam test. In addition, the recycled films were little discolored, and the mechanical properties were sufficiently maintained.
It was also found that the recycled films of Examples 7 to 9 were less discolored and maintained their mechanical properties sufficiently.

[例10]
 アルカリ可溶性樹脂の含有率が18.3質量%の例10の場合、促進耐候性試験後の日射反射率維持率及び剥離試験、並びに80℃蒸気試験後の日射反射率維持率と剥離試験で不具合が見られた。
 例10の再生フィルムは、着色は少なく、かつ機械物性も充分に維持されていることが分かった。
[Example 10]
In the case of Example 10 in which the content of the alkali-soluble resin was 18.3% by mass, problems were observed in the solar reflectance retention rate after the accelerated weather resistance test and the peel test, and in the solar reflectance retention rate after the 80° C. steam test and the peel test.
It was found that the recycled film of Example 10 had little coloring and also maintained sufficient mechanical properties.

[例11]
 初期、促進耐候性試験後、及び80℃蒸気試験後における、日射反射率、日射反射率維持率、剥離試験及び脱離試験では良好な結果を示していた。また、再生フィルムは、着色は少なく、かつ機械物性も充分に維持されていた。
[Example 11]
The solar reflectance, solar reflectance retention, peel test, and detachment test showed good results initially, after the accelerated weather resistance test, and after the 80° C. steam test. In addition, the recycled film had little coloring and maintained sufficient mechanical properties.

[例12]
 初期、促進耐候性試験後、及び80℃蒸気試験後における、日射反射率、日射反射率維持率、剥離試験及び脱離試験では良好な結果を示していた。また、再生フィルムは、着色は少なく、かつ機械物性も充分に維持されていた。
[Example 12]
The solar reflectance, solar reflectance retention, peel test, and detachment test showed good results initially, after the accelerated weather resistance test, and after the 80° C. steam test. In addition, the recycled film had little coloring and maintained sufficient mechanical properties.

[例13]
 初期、促進耐候性試験後、及び80℃蒸気試験後における、日射反射率、日射反射率維持率、剥離試験及び脱離試験では良好な結果を示していた。また、再生フィルムは、着色は少なく、かつ機械物性も充分に維持されていた。
[Example 13]
The solar reflectance, solar reflectance retention, peel test, and detachment test showed good results initially, after the accelerated weather resistance test, and after the 80° C. steam test. In addition, the recycled film had little coloring and maintained sufficient mechanical properties.

 本開示の積層体は耐候性に優れるため、屋外で好適に使用することができる。
 本開示の積層体の用途は特に制限されないが、屋根材、壁装材、及び表示材として好適に用いられる。具体的には、膜構造施設(スポーツ施設(プール、体育館、テニスコート、サッカー場、陸上競技場等)、倉庫、集会場、展示場、園芸施設(園芸ハウス、農業用ハウス等)、アーケード等における膜材(屋根材、外壁材、天窓、防水シート、養生シート等);スクリーン用の膜材;防音壁;防風フェンス;越波柵;高速道路側壁;車庫天蓋;ショッピングモール用膜材;歩行路壁;ガラス飛散防止フィルム;耐熱シート;耐水シート;テント倉庫のテント材;日射調節用の膜材;明かり取り用の部分屋根材;ガラスに替わる窓材;防炎仕切り用膜材;カーテン;外壁補強用膜材;防水膜;防煙膜;不燃透明仕切り;道路補強用膜材;インテリア(照明、壁面、ブランド等);エクステリア(テント、看板等);自動車用材料(幌、制振材、ボディ等);航空機材料;船舶材料;家電外装;タンク;フィルタ;工事用膜材等が挙げられる。一態様において、本開示の積層体は、膜構造施設用、スクリーン用、看板用、又は日射調節用の膜材として特に好適に用いられる。
The laminate of the present disclosure has excellent weather resistance and can be suitably used outdoors.
The application of the laminate of the present disclosure is not particularly limited, but it is suitably used as a roofing material, a wall covering material, and a display material. Specifically, it is suitable for use as a membrane material (roofing material, exterior wall material, skylight, waterproof sheet, protective sheet, etc.) in membrane structure facilities (sports facilities (swimming pools, gymnasiums, tennis courts, soccer fields, athletic stadiums, etc.), warehouses, assembly halls, exhibition halls, horticultural facilities (horticultural houses, agricultural houses, etc.), arcades, etc.); membrane material for screens; soundproof walls; windbreak fences; overtopping fences; highway side walls; garage canopies; membrane material for shopping malls; walkway walls; glass shatterproof films; heat-resistant sheets; water-resistant sheets; tent materials for tent warehouses; membrane materials for adjusting solar radiation; light Examples of such materials include partial roofing materials for removal, window materials replacing glass, fireproof partition membrane materials, curtains, membrane materials for reinforcing exterior walls, waterproof membranes, smokeproof membranes, non-flammable transparent partitions, membrane materials for reinforcing roads, interiors (lighting, walls, brands, etc.), exteriors (tents, signs, etc.), automotive materials (canopies, vibration-damping materials, bodies, etc.), aircraft materials, ship materials, home appliance exteriors, tanks, filters, construction membrane materials, etc. In one embodiment, the laminate of the present disclosure is particularly suitable for use as a membrane material for membrane structure facilities, screens, signs, or solar radiation adjustment.

Claims (9)

 フッ素樹脂を含有するフィルムと、
 前記フィルム上の少なくとも一部に、アルカリ可溶性樹脂及び顔料を含有する印刷層と、を有し、
 前記アルカリ可溶性樹脂の含有率が、前記印刷層の全質量に対して1.0~15.0質量%である、積層体。
A film containing a fluororesin;
a printing layer containing an alkali-soluble resin and a pigment on at least a portion of the film;
The content of the alkali-soluble resin is 1.0 to 15.0% by mass relative to the total mass of the printed layer.
 前記印刷層が、フッ素樹脂及び(メタ)アクリル樹脂からなる群より選択される少なくとも一種の樹脂をさらに含有する、請求項1に記載の積層体。 The laminate according to claim 1, wherein the printed layer further contains at least one resin selected from the group consisting of fluororesins and (meth)acrylic resins.  前記印刷層における前記フッ素樹脂が、フルオロオレフィン単位と水酸基を有する単量体単位とを有する共重合体である、請求項2に記載の積層体。 The laminate according to claim 2, wherein the fluororesin in the printed layer is a copolymer having a fluoroolefin unit and a monomer unit having a hydroxyl group.  前記アルカリ可溶性樹脂の酸価が100~500mgKOH/gである、請求項1又は2に記載の積層体。 The laminate according to claim 1 or 2, wherein the acid value of the alkali-soluble resin is 100 to 500 mg KOH/g.  前記顔料が、(メタ)アクリル樹脂又はシリカで被覆されたアルミニウム複合体粒子である、請求項1又は2に記載の積層体。 The laminate according to claim 1 or 2, wherein the pigment is an aluminum composite particle coated with a (meth)acrylic resin or silica.  屋外で使用する、請求項1又は2に記載の積層体。 The laminate according to claim 1 or 2, for outdoor use.  屋根材、壁装材、及び表示材からなる群より選択される少なくとも1種である、請求項1又は2に記載の積層体。 The laminate according to claim 1 or 2, which is at least one material selected from the group consisting of roofing materials, wall covering materials, and display materials.  請求項1又は2に記載の積層体をアルカリ液に含浸して前記印刷層を除去し、フッ素樹脂を含有する再生フィルムを得る、
 再生フィルムの製造方法。
The laminate according to claim 1 or 2 is immersed in an alkaline solution to remove the printed layer, thereby obtaining a recycled film containing a fluororesin.
How recycled film is manufactured.
 請求項1又は2に記載の積層体をアルカリ液に含浸して前記印刷層を除去し、前記フッ素樹脂を含有するフィルムを得て、
 得られた前記フッ素樹脂を含有するフィルムを溶融し、成型して、フッ素樹脂を含有する再生フィルムを得る、
 再生フィルムの製造方法。
The laminate according to claim 1 or 2 is impregnated with an alkaline solution to remove the printed layer, thereby obtaining a film containing the fluororesin,
The obtained film containing the fluororesin is melted and molded to obtain a recycled film containing the fluororesin.
How recycled film is manufactured.
PCT/JP2024/015924 2023-04-28 2024-04-23 Laminate and method for producing recycled film Pending WO2024225272A1 (en)

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JPH11323008A (en) * 1998-05-13 1999-11-26 Nippon Carbide Ind Co Inc How to Recycle Fluorine Resin Film
JP2004142305A (en) * 2002-10-25 2004-05-20 Asahi Glass Co Ltd Laminated film
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JPH11323008A (en) * 1998-05-13 1999-11-26 Nippon Carbide Ind Co Inc How to Recycle Fluorine Resin Film
JP2004142305A (en) * 2002-10-25 2004-05-20 Asahi Glass Co Ltd Laminated film
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