WO2024224654A1 - Poly-arm-type resin having polyamide structure or heterocyclic structure, lithography film-forming composition containing same, and production method - Google Patents
Poly-arm-type resin having polyamide structure or heterocyclic structure, lithography film-forming composition containing same, and production method Download PDFInfo
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- WO2024224654A1 WO2024224654A1 PCT/JP2023/029632 JP2023029632W WO2024224654A1 WO 2024224654 A1 WO2024224654 A1 WO 2024224654A1 JP 2023029632 W JP2023029632 W JP 2023029632W WO 2024224654 A1 WO2024224654 A1 WO 2024224654A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/11—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having cover layers or intermediate layers, e.g. subbing layers
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
Definitions
- the present invention relates to a polybranched resin having a polyamide structure or a heterocyclic structure, a lithography film-forming composition containing the same, and a manufacturing method.
- PBO resin has excellent heat resistance, chemical resistance, and mechanical properties, and is therefore expected to be used in a variety of applications. However, because this resin has a rigid structure, it has poor solubility and film-forming properties. Therefore, PBO with branched chains has been proposed (for example, Non-Patent Document 1).
- Non-Patent Document 1 The resin described in Non-Patent Document 1 is amorphous and soluble in solvents. However, there is room for improvement in terms of film-forming properties. In view of these circumstances, the objective of the present invention is to provide a resin with excellent film-forming properties.
- Aspect 1 (I) preparing a diamino compound represented by formula (A) and a tricarboxylic acid compound represented by formula (B) (II) a step of subjecting these compounds to a condensation reaction to form a polyamide structure; Manufactured by a method comprising: A hyperbranched resin with a polyamide structure.
- Aspect 2 2. The resin according to claim 1, wherein Y in the formula is a branched alkylene group.
- Aspect 3 3. The resin of claim 1 or 2, wherein Y in the formula is a fluorinated alkylene group.
- Aspect 4 (i) preparing a hyperbranched resin having a polyamide structure according to any one of aspects 1 to 3; and (ii) intramolecularly condensing the resin to form a heterocyclic structure.
- Manufactured by a method comprising: A hyperbranched resin with a heterocyclic structure.
- Aspect 5 There are units in which Y is an alkylene group and units in which Y is a fluorinated alkylene group, 5.
- the resin of claim 4, wherein the molar ratio of alkylene groups to fluorinated alkylene groups is 1:(1.5 to 10).
- Aspect 6 A lithographic film-forming composition comprising the resin according to any one of aspects 1 to 5.
- Aspect 7 A lithography underlayer film-forming composition comprising the resin according to embodiment 3.
- Aspect 8 The composition of claim 6 or 7, comprising a solvent.
- Aspect 9 Aspect 9. The composition of any of aspects 6 to 8, comprising a component selected from the group consisting of a solvent, an acid generator, an acid crosslinker, and combinations thereof.
- Aspect 10 A lithographic underlayer film formed using the composition of embodiment 7.
- Aspect 11 A lithographic underlayer film comprising the resin of embodiment 4 or 5.
- Aspect 12 forming an underlayer film on a substrate using the composition according to embodiment 7, and heating the precursor to 300° C.
- a method for forming a resist pattern comprising the steps of: Aspect 13 A hyperbranched resin having a polyamide structure represented by the formula (1) described below. Aspect 14 A hyperbranched resin having a heterocyclic structure represented by formula (2) described below. Aspect 15 The resin according to aspect 13 or 14, wherein X in the formula is represented by any one of formulas (X1) to (X4) described below.
- Hyperbranched resin having a polyamide structure In one embodiment, a hyperbranched resin having a polyamide structure is obtained by reacting a diamino compound represented by formula (A) with a tricarboxylic acid compound represented by formula (B).
- the hyperbranched resin is a resin having a branched chain bonded to the main chain, and the branched chain is not so long as to form a gel.
- "X to Y" include the end values.
- (A) Diamino Compound The diamino compound represented by formula (A) (hereinafter also referred to as "compound A”) is a compound essentially containing two amino groups.
- the amino groups are preferably primary amino groups.
- compound A has a group Z.
- the group Z is selected from the group consisting of -OH, -SH, -NH 2 , and combinations thereof.
- Y is an alkylene group which may contain fluorine.
- Examples of Y include an alkylene group having 1 to 6 carbon atoms and a fluorinated alkylene group having 1 to 6 carbon atoms. The number of carbon atoms in these groups is more preferably 1 to 3.
- Y is preferably a branched alkylene group or a branched fluorinated alkylene group. From the viewpoint of availability, etc., Y is preferably -CH 2 -, -CH(CH 3 )-, -C(CH 3 ) 2 -, -CH(CF 3 )-, -C(CF 3 ) 2 -, etc.
- Z is independently -OH, -SH, or -NH2 .
- Z is preferably -OH.
- R is each independently a hydrogen atom, an alkyl group having 1 to 30 carbon atoms which may have a substituent, an aryl group having 6 to 40 carbon atoms which may have a substituent, an aralkyl group having 7 to 40 carbon atoms which may have a substituent, an alkenyl group having 2 to 30 carbon atoms which may have a substituent, an alkynyl group having 2 to 30 carbon atoms which may have a substituent, an arylalkenyl group having 7 to 40 carbon atoms which may have a substituent, an alkoxy group having 1 to 30 carbon atoms which may have a substituent, a halogen atom, a nitro group, an amino group, a cyano group, a carboxylic acid group, a thiol group, or a hydroxyl group.
- the aryl group, aralkyl group, alkenyl group, alkynyl group, and arylalkenyl group may contain an ether bond, a ketone bond, an ester bond, or a urethane bond.
- R is preferably a hydrogen atom.
- n is the number of groups other than hydrogen when R is a group other than hydrogen, and is an integer from 1 to 3.
- m is preferably 1 in consideration of heat resistance, etc. Examples of preferred embodiments of compound A are shown below.
- Ar is a group having an aromatic group.
- Ar is not limited to, but may be, for example, an aryltriyl group obtained by removing three hydrogen atoms from an aromatic compound, or a group obtained by removing three hydrogen atoms from the aromatic ring of a triarylalkane.
- E is -COOH, -COHal, -O-R b -COOH or -O-R b -COHal.
- Hal is a halogen atom, preferably a chlorine atom.
- R b is an alkylene group having 1 to 6 carbon atoms, preferably an alkylene group having 1 to 3 carbon atoms. More preferably, R b is a methylene group or an ethylene group.
- Preferred embodiments of compound B are exemplified below.
- hyperbranched PA resin (hereinafter, for convenience, also referred to as "hyperbranched PA resin”) is obtained by a condensation reaction of compound A and compound B. This reaction produces an amide bond, resulting in a polymer having a polyamide structure.
- the structure of the hyperbranched PA resin is represented as follows.
- n is the number of repetitions in the main chain
- r is the number of repetitions in the branched chain, where n>r.
- n is not limited, but is preferably 1 to 100, and more preferably 2 to 30. If r is too large, gelation will occur, and if r is too small, solubility in the solvent will decrease.
- r is selected so that the hyperbranched PA resin does not gel and exhibits solubility. In one embodiment, r can be approximately 10 to 60% of n.
- the hyperbranched PA resin has flexibility due to the presence of Y, and has a moderately low density due to the branched chain. Therefore, it has good solubility in a solvent and good film-forming properties. Furthermore, when Y is a part or all of a fluorinated alkylene group, the density of the resin is appropriately reduced and the solubility is further increased, which is preferable. Furthermore, when Y is a part or all of a fluorinated alkylene group, deterioration of the resin can be avoided when the hyperbranched PA resin is subjected to intramolecular condensation.
- the molar ratio of the alkylene group to the fluorinated alkylene group is preferably 1:(1.5 to 10), more preferably 1:(2 to 6).
- the resin is useful as a lithography material.
- the resin since the resin has a high refractive index, it is also useful as an optical component.
- the amino group reacts with Z to form a ring, the multi-branched PA resin can be converted into a resin having a heterocyclic structure. Resins having a heterocyclic structure have extremely high heat resistance and are useful as lithography films, particularly as lithography underlayer films.
- Hyperbranched PA resin is obtained by condensing compound A and compound B.
- the charge ratio is selected so as to produce a desired molecular weight and branched chain.
- the charge ratio of the two can be determined as the ratio of functional group equivalents forming an amide bond.
- the functional group equivalent ratio (functional group equivalent of compound A: functional group equivalent of compound B) is preferably (1-2):1, more preferably (1.1-1.6):1.
- the reaction temperature is selected so as not to produce a gel, and is 20-40°C in one embodiment.
- the reaction time is not limited, and can be, for example, about 20-72 hours.
- the amount of solvent is 8 to 10 parts by weight per 1 part by weight of the total amount of compounds A and B.
- the solvent is preferably an aprotic solvent such as NMP (N-methylpyrrolidone) or DMF (dimethylformamide).
- NMP N-methylpyrrolidone
- DMF dimethylformamide
- Multibranched resin having a heterocyclic structure The resin (hereinafter, for convenience, also referred to as "multibranched heterocyclic resin”) is obtained by subjecting a multibranched PA resin to an intramolecular condensation reaction. Through this reaction, the amino group and Z form a heterocyclic structure. As described above, it is preferable that a part or all of Y is a fluorinated alkylene group. When there are units in which Y is an alkylene group and units in which Y is a fluorinated alkylene group, the molar ratio of the alkylene group:fluorinated alkylene group is preferably 1:(1.5 to 10), and more preferably 1:(2 to 6).
- the structure of the resin is preferably represented as follows:
- Y1 and Y2 are derived from Y of the hyperbranched PA resin.
- Y1 is a fluorinated alkylene group
- Y2 is an alkylene group.
- the alkylene group is as described for the hyperbranched PA resin.
- Z' is derived from Z in hyperbranched PA resin.
- Z' is independently -O-, -S-, or -NH-. From the standpoint of ease of synthesis, etc., Z' is preferably -O-.
- the heterocycle is a benzoxazole ring, so the resin in this case is also called a "hyperbranched PBO resin.”
- X is a group having an aromatic group derived from Ar of the hyperbranched PA resin.
- X is preferably a group represented by the following formula:
- Ar is an aromatic group, as described above for the hyperbranched PA resin.
- Rb is an alkylene group having 1 to 6 carbon atoms, and preferred embodiments thereof are as described above for the hyperbranched PA resin.
- R and m are as explained for hyperbranched PA resin.
- n1 and n2 are the repeat numbers in the main chain. r1 and r2 are the repeat numbers in the branched chain. n1 > r1 and n2 > r2 .
- the sum of n1 and n2 corresponds to n of the hyperbranched PA resin, and the sum of r1 and r2 corresponds to r of the hyperbranched PA resin.
- the ratio of n1 : n2 and r1 : r2 depends on the ratio of Y1: Y2 .
- n1 and r1 in formula (2 ) are 0.
- the sum of r1 and r2 can be about 10 to 60% of the sum of n1 and n2 .
- the resin is produced by a method comprising the steps of (i) preparing a hyperbranched PA resin, and (ii) intramolecularly condensing the resin to form a heterocyclic structure.
- Step (i) is as described above.
- Step (ii) can be carried out by heating the hyperbranched PA resin to 250° C. or higher.
- the temperature is preferably 300 to 320° C. This step is preferably carried out under an inert atmosphere.
- Multi-branched heterocyclic resins have extremely high chemical resistance. For this reason, it is preferable to cast the precursor multi-branched PA resin into the desired shape (such as a membrane) and then carry out this process in that state.
- composition The hyperbranched resin is suitable for lithography or optical article applications, and is therefore useful in compositions for such applications.
- the lithography film-forming composition is a composition containing the hyperbranched resin as an essential component, and preferably contains a solvent.
- the composition can reduce defects in the film (thin film formation), has good storage stability, has high sensitivity, a high refractive index in a specific wavelength region, heat resistance, and chemical resistance, and can provide a good resist pattern shape.
- the hyperbranched resin is preferably a hyperbranched PA resin.
- the composition can be used to form an amorphous film by a known method such as spin coating. Depending on the type of developer used, either a positive resist pattern or a negative resist pattern can be produced. The following describes the use of the composition as a resist composition.
- the dissolution rate of the amorphous film formed by spin coating in a developer at 23°C is preferably 5 ⁇ /sec or less, more preferably 0.0005 to 5 ⁇ /sec, and even more preferably 0.05 to 5 ⁇ /sec. If the dissolution rate is 5 ⁇ /sec or less, the resist can be insoluble in the developer. If the dissolution rate is 0.0005 ⁇ /sec or more, the resolution may be improved. This is presumably because the change in solubility of the resin before and after exposure increases the contrast at the interface between the exposed portion that dissolves in the developer and the unexposed portion that does not dissolve in the developer. It also has the effect of reducing line edge roughness and defects.
- the dissolution rate of the amorphous film formed by spin coating in a developer at 23°C is preferably 10 ⁇ /sec or more.
- the dissolution rate is 10 ⁇ /sec or more, the film is easily soluble in the developer, making it more suitable for use as a resist.
- a dissolution rate of 10 ⁇ /sec or more may improve resolution. This is presumably because the microscopic surface portion of the resin dissolves, reducing line edge roughness. There is also an effect of reducing defects.
- the dissolution rate can be determined by immersing the amorphous film in a developer at 23°C for a predetermined time and measuring the film thickness before and after the immersion by a known method such as visual observation, an ellipsometer, or a QCM method.
- the dissolution rate in a developer at 23°C of the portion of the amorphous film formed by spin coating that has been exposed to radiation is preferably 10 ⁇ /sec or more.
- a dissolution rate of 10 ⁇ /sec or more means that the film is easily soluble in a developer, making it more suitable for use as a resist.
- a dissolution rate of 10 ⁇ /sec or more may also improve resolution. This is presumably because the micro surface portions of the resin dissolve, reducing line edge roughness. There is also an effect of reducing defects.
- the dissolution rate in a developer at 23°C of the portion of the amorphous film formed by spin coating that has been exposed to radiation such as a KrF excimer laser, extreme ultraviolet light, electron beam or X-ray is preferably 5 ⁇ /sec or less, more preferably 0.0005 to 5 ⁇ /sec, and even more preferably 0.05 to 5 ⁇ /sec. If the dissolution rate is 5 ⁇ /sec or less, the resist can be insoluble in the developer. Furthermore, if the dissolution rate is 0.0005 ⁇ /sec or more, the resolution may be improved. This is presumably because the change in solubility of the resin before and after exposure increases the contrast at the interface between the unexposed portion that dissolves in the developer and the exposed portion that does not dissolve in the developer. It also has the effect of reducing line edge roughness and defects.
- the solvent used in the lithography film-forming composition is not particularly limited, and those disclosed in WO 2020/226150 can be used.
- the solvent is preferably a safe solvent, more preferably at least one selected from PGMEA (propylene glycol monomethyl ether acetate), PGME (propylene glycol monomethyl ether), CHN (cyclohexanone), CPN (cyclopentanone), 2-heptanone, anisole, butyl acetate, ethyl propionate, and ethyl lactate, and more preferably at least one selected from PGMEA, PGME, and CHN.
- it may be a mixed solvent by combining these solvents.
- the relationship between the amount of the solid component and the amount of the solvent is not particularly limited, but may be the following, with the total weight of the solid component and the solvent being 100% by weight: Solid content: 1-80% by weight; Solvent: 20-99% by weight Solid content 1-50% by weight: Solvent 50-99% by weight Solid content: 2-40% by weight; Solvent: 60-98% by weight Solid content: 2-10% by weight; Solvent: 90-98% by weight
- the composition may contain at least one solid component selected from the group consisting of an acid generator (C), an acid crosslinker (G), an acid diffusion controller (E), and other components (F).
- C an acid generator
- G an acid crosslinker
- E an acid diffusion controller
- F other components
- the content of the hyperbranched resin is not particularly limited, but is preferably 50 to 99.4% by weight of the total weight of solid components (the sum of optional solid components such as the resin, acid generator (C), crosslinking agent (G), acid diffusion controller (E) and other components (F), the same applies below), more preferably 55 to 90% by weight, even more preferably 60 to 80% by weight, and particularly preferably 60 to 70% by weight.
- the resolution is further improved and the line edge roughness (LER) is further reduced.
- the composition preferably contains one or more acid generators (C) that generate an acid directly or indirectly when irradiated with any radiation selected from visible light, ultraviolet light, an excimer laser, an electron beam, extreme ultraviolet light (EUV), X-rays, and an ion beam.
- any radiation selected from visible light, ultraviolet light, an excimer laser, an electron beam, extreme ultraviolet light (EUV), X-rays, and an ion beam.
- the content of the acid generator (C) in the composition is preferably 0.001 to 49 wt %, more preferably 1 to 40 wt %, even more preferably 3 to 30 wt %, and particularly preferably 10 to 25 wt % of the total weight of the solid components.
- composition generates an acid within the system, there are no limitations on the method of generating the acid. If an excimer laser is used instead of ultraviolet rays such as g-rays or i-rays, finer processing is possible, and if high-energy rays such as electron beams, extreme ultraviolet rays, X-rays, or ion beams are used, even finer processing is possible.
- ultraviolet rays such as g-rays or i-rays
- high-energy rays such as electron beams, extreme ultraviolet rays, X-rays, or ion beams are used, even finer processing is possible.
- the acid generator (C) is not particularly limited, and examples thereof include the compounds disclosed in International Publication No. 2017/033943.
- an acid generator having an aromatic ring is preferable, an acid generator having a sulfonate ion with an aryl group is more preferable, and diphenyltrimethylphenylsulfonium p-toluenesulfonate, triphenylsulfonium p-toluenesulfonate, triphenylsulfonium trifluoromethanesulfonate, and triphenylsulfonium nonafluorobutanesulfonate are particularly preferable.
- line edge roughness can be reduced.
- the composition preferably further contains a diazonaphthoquinone photoactive compound described in WO 2020/226150 as an acid generator.
- a non-polymeric diazonaphthoquinone photoactive compound is preferable, more preferably a low molecular weight compound having a molecular weight of 1500 or less, even more preferably a molecular weight of 1200 or less, and particularly preferably a molecular weight of 1000 or less.
- a preferred example of such a non-polymeric diazonaphthoquinone photoactive compound is the non-polymeric diazonaphthoquinone photoactive compound disclosed in WO 2016/158881.
- the acid generator (C) can be used alone or in combination with two or more kinds.
- Crosslinking Agent (G) When the resist is used as a negative resist material or as an additive for increasing the strength of the pattern in a positive resist material, it is preferable to include one or more crosslinking agents (G).
- the crosslinking agent is preferably an acid crosslinking agent.
- the acid crosslinking agent (G) is a compound capable of intramolecular or intermolecular crosslinking of the resin in the presence of an acid generated from the acid generator (C).
- Such an acid crosslinking agent (G) is not particularly limited, but may be, for example, a compound having one or more groups capable of crosslinking the resin (hereinafter referred to as "crosslinkable group").
- crosslinkable groups include, but are not limited to, those described in WO 2020/226150.
- crosslinkable group of the acid crosslinker (G) hydroxyalkyl groups and alkoxyalkyl groups are preferred, and alkoxymethyl groups are particularly preferred.
- the acid crosslinking agent (G) having a crosslinkable group is not particularly limited, but examples thereof include those described in WO 2020/226150.
- acid crosslinking agent (G) examples include compounds having a phenolic hydroxyl group as described in WO 2020/226150, as well as compounds and resins that have been given crosslinkability by introducing the crosslinkable group into the acidic functional group in an alkali-soluble resin.
- the acid crosslinker (G) is preferably an alkoxyalkylated urea compound or a resin thereof, or an alkoxyalkylated glycoluril compound or a resin thereof (acid crosslinker (G1)), a phenol derivative having 1 to 6 benzene rings in the molecule and having two or more hydroxyalkyl groups or alkoxyalkyl groups throughout the molecule, with the hydroxyalkyl groups or alkoxyalkyl groups bonded to any of the benzene rings (acid crosslinker (G2)), or a compound having at least one ⁇ -hydroxyisopropyl group (acid crosslinker (G3)).
- acid crosslinker (G1)) a phenol derivative having 1 to 6 benzene rings in the molecule and having two or more hydroxyalkyl groups or alkoxyalkyl groups throughout the molecule, with the hydroxyalkyl groups or alkoxyalkyl groups bonded to any of the benzene rings
- the content of the acid crosslinking agent (G) is preferably 0.5 to 49% by weight, more preferably 0.5 to 40% by weight, even more preferably 1 to 30% by weight, and particularly preferably 2 to 20% by weight, of the total weight of the solid components.
- a content of the acid crosslinking agent (G) of 0.5% by weight or more is preferable because it improves the effect of suppressing the solubility of the resist film in an alkaline developer and can suppress a decrease in the remaining film rate and the occurrence of swelling and meandering of the pattern, while a content of 49% by weight or less is preferable because it can suppress a decrease in the heat resistance of the resist.
- the content of at least one compound selected from the acid crosslinker (G1), the acid crosslinker (G2), and the acid crosslinker (G3) in the acid crosslinker (G) is not particularly limited, and can be in various ranges depending on the type of substrate used when forming the resist pattern, etc.
- the composition may contain an acid diffusion controller (E) that has the effect of controlling the diffusion of the acid generated from the acid generator by radiation exposure in the resist film, thereby preventing undesirable chemical reactions in unexposed regions.
- an acid diffusion controller E
- the storage stability of the composition is improved.
- the resolution is further improved, and the line width change of the resist pattern caused by the variation of the exposure time before and after radiation exposure can be suppressed, resulting in extremely excellent process stability.
- Such an acid diffusion controller (E) is not particularly limited, and examples thereof include radiolytic basic compounds such as nitrogen atom-containing basic compounds, basic sulfonium compounds, and basic iodonium compounds.
- radiolytic basic compounds such as nitrogen atom-containing basic compounds, basic sulfonium compounds, and basic iodonium compounds.
- Examples of the acid diffusion controller (E) include the compounds disclosed in WO 2017/033943.
- the acid diffusion controller (E) may be used alone or in combination of two or more kinds.
- the content of the acid diffusion control agent (E) is preferably 0.001 to 49% by weight, more preferably 0.01 to 10% by weight, even more preferably 0.01 to 5% by weight, and particularly preferably 0.01 to 3% by weight, based on the total weight of the solid components.
- the content of the acid diffusion control agent (E) is within the above range, the deterioration of the resolution, pattern shape, dimensional fidelity, etc. can be further suppressed. Furthermore, even if the waiting time from electron beam irradiation to heating after radiation irradiation is long, the shape of the upper layer of the pattern does not deteriorate.
- the content of the acid diffusion control agent (E) is 10% by weight or less, the deterioration of the sensitivity, developability of the unexposed part, etc. can be prevented. Furthermore, by using such an acid diffusion control agent, the storage stability of the composition is improved, the resolution is improved, and changes in the line width of the resist pattern due to fluctuations in the waiting time before radiation irradiation and the waiting time after radiation irradiation can be suppressed, resulting in extremely excellent process stability.
- additives such as a dissolution promoter, a dissolution control agent, a sensitizer, a surfactant, and an organic carboxylic acid or a phosphorus oxo acid or a derivative thereof can be added as other components (F) as necessary, within the scope of not impairing the object of this embodiment.
- additives such as a dissolution promoter, a dissolution control agent, a sensitizer, a surfactant, and an organic carboxylic acid or a phosphorus oxo acid or a derivative thereof.
- examples of other components (F) include the compounds disclosed in WO 2017/033943.
- the total content of other components (F) is preferably 0 to 49% by weight, more preferably 0 to 5% by weight, even more preferably 0 to 1% by weight, and particularly preferably 0% by weight, of the total weight of the solid components.
- the content of the resin, the acid generator (C), the acid diffusion controller (E), and the other components (F) is, in weight % on a solid basis, preferably 50 to 99.4/0.001 to 49/0.001 to 49/0 to 49, more preferably 55 to 90/1 to 40/0.01 to 10/0 to 5, still more preferably 60 to 80/3 to 30/0.01 to 5/0 to 1, and particularly preferably 60 to 70/10 to 25/0.01 to 3/0.
- the content of each component is selected from the respective ranges so that the sum of the components is 100% by weight. When the content is within the above range, the performance such as sensitivity, resolution, developability, etc. is further improved.
- the method for preparing the composition is not particularly limited, and examples include a method in which each component is dissolved in a solvent at the time of use to prepare a homogeneous solution, and then, if necessary, filtered using a filter with a pore size of about 0.2 ⁇ m.
- the composition may contain other resins to the extent that the effect is not impaired.
- the other resins are not particularly limited, and examples thereof include novolac resins, polyvinylphenols, polyacrylic acid, polyvinyl alcohol, styrene-maleic anhydride resins, and polymers containing acrylic acid, vinyl alcohol, or vinylphenol as monomer units, or derivatives thereof.
- the content of the other resins is not particularly limited, and is adjusted appropriately depending on the type.
- the content of the other resins is preferably 30 parts by weight or less, more preferably 10 parts by weight or less, even more preferably 5 parts by weight or less, and particularly preferably 0 parts by weight, per 100 parts by weight of the multi-branched resin.
- the pattern forming method includes a film forming step of applying the lithography film forming composition onto a substrate to form a film (resist film), an exposure step of exposing the formed film (resist film), and a development step of developing the film (resist film) exposed in the exposure step to form a pattern (resist pattern).
- the resist pattern can also be used as an upper layer resist in a multilayer process.
- the resist composition is applied onto a conventionally known substrate by a coating means such as spin coating, casting coating, or roll coating to form a resist film.
- the conventionally known substrate is not particularly limited, and examples thereof include substrates for electronic components and those on which a predetermined wiring pattern is formed. More specifically, examples thereof include, but are not particularly limited to, silicon wafers, metal substrates such as copper, chromium, iron, and aluminum, and glass substrates. Examples of materials for the wiring pattern include, but are not particularly limited to, copper, aluminum, nickel, and gold. If necessary, an inorganic film or an organic film may be provided on the substrate.
- inorganic films include, but are not particularly limited to, inorganic anti-reflective films (inorganic BARC).
- organic films include, but are not particularly limited to, organic anti-reflective films (organic BARC).
- Surface treatment with hexamethylenedisilazane or the like may be performed.
- the coated substrate is heated.
- the heating conditions vary depending on the composition of the composition, etc., but are preferably 20 to 250° C., more preferably 20 to 150° C. Heating is preferable because it may improve the adhesion of the resist to the substrate.
- this step can be carried out as follows.
- the resist film is exposed to any radiation selected from the group consisting of visible light, ultraviolet light, excimer laser, electron beam, extreme ultraviolet light (EUV), X-rays, and ion beams in a desired pattern.
- the exposure conditions and the like are appropriately selected depending on the composition and the like of the composition.
- the heating conditions vary depending on the composition and the like of the composition, but are preferably 20 to 250°C, more preferably 20 to 150°C.
- This process can be carried out as follows.
- the exposed resist film is developed with a developer to form a predetermined resist pattern.
- a solvent having a solubility parameter (SP value) close to that of the resin are preferable to select a solvent having a solubility parameter (SP value) close to that of the resin.
- SP value solubility parameter
- Suitable solvents include those disclosed in International Publication No. 2020/226150.
- a surfactant can be added to the developer.
- the surfactant is not particularly limited, but for example, an ionic or nonionic fluorine-based or silicon-based surfactant can be used. Examples of these surfactants include those disclosed in International Publication No. 2020/226150. It is more preferable to use a fluorine-based surfactant or a silicon-based surfactant as the nonionic surfactant.
- the amount of surfactant used is usually 0.001 to 5% by weight, preferably 0.005 to 2% by weight, and more preferably 0.01 to 0.5% by weight, based on the total amount of the developer.
- Development methods that can be applied include, for example, a method in which the substrate is immersed in a tank filled with developer for a certain period of time (dip method), a method in which developer is piled up on the substrate surface by surface tension and left to stand for a certain period of time (paddle method), a method in which developer is sprayed onto the substrate surface (spray method), and a method in which developer is continuously dispensed onto a substrate rotating at a constant speed while a developer dispensing nozzle is scanned at a constant speed (dynamic dispensing method).
- There is no particular limit to the time for developing the pattern but it is preferably 10 to 90 seconds.
- a step of stopping development by replacing the solvent with another solvent may be carried out.
- a patterned wiring board is obtained by etching.
- Etching can be performed by known methods such as dry etching using plasma gas and wet etching using an alkaline solution, cupric chloride solution, ferric chloride solution, etc.
- plating can also be performed.
- the plating method is not particularly limited, but examples include copper plating, solder plating, nickel plating, and gold plating.
- the remaining resist pattern after etching can be stripped off with an organic solvent.
- organic solvent and stripping method include those disclosed in WO 2020/226150.
- the wiring board can also be formed by forming a resist pattern, evaporating metal in a vacuum, and then dissolving the resist pattern in a solution, i.e., by the lift-off method.
- the lithography underlayer film forming composition according to this embodiment contains the above-mentioned multi-branched resin and a silicon-containing compound (for example, hydrolyzable organosilane, its hydrolyzate or its hydrolyzed condensate).
- the underlayer film forming composition has a relatively high carbon concentration, a relatively low oxygen concentration, high heat resistance, and high solvent solubility. Therefore, the pattern has excellent rectangularity.
- the underlayer film forming composition can be suitably used, for example, in a multilayer resist method in which a resist underlayer film is provided between an upper layer resist (photoresist, etc.) and a hard mask or organic underlayer film.
- a resist underlayer film is formed on an organic underlayer film or hard mask on a substrate by a coating method or the like, and an upper layer resist (for example, photoresist, electron beam resist, EUV resist) is formed on the resist underlayer film.
- a resist pattern is then formed by exposure and development, and the resist underlayer film is dry etched using the resist pattern to transfer the pattern, and the organic underlayer film is etched to transfer the pattern, and the substrate is processed using the organic underlayer film.
- the lithography underlayer film (resist underlayer film) formed using the underlayer film forming composition is less likely to cause intermixing with the upper layer resist and has heat resistance.
- the etching rate of the underlayer film against a halogen-based (fluorine-based) etching gas is higher than that of the patterned upper layer resist used as a mask, so that a good rectangular pattern can be obtained.
- the resist underlayer film has high resistance to oxygen-based etching gas, it can function as a good mask when patterning a layer provided on a substrate, such as a hard mask.
- the underlayer film forming composition can also be used in an embodiment in which multiple resist underlayer films are laminated.
- the position of the resist underlayer film (which layer it is laminated in) is not particularly limited, and it may be directly under the upper layer resist, may be the layer located closest to the substrate, or may be sandwiched between the resist underlayer films.
- the terms lithography underlayer film and resist underlayer film are used interchangeably.
- the resist film tends to be thin to prevent pattern collapse.
- the dry etching for transferring the pattern to the film existing in the lower layer cannot transfer the pattern unless the etching rate is higher than that of the upper layer film.
- an organic underlayer film is placed on a substrate, and the resist underlayer film (containing a silicon-based compound) of this embodiment is coated on top of the organic underlayer film, which is then coated with a resist film (organic resist film).
- the dry etching rate of organic component films and inorganic component films differs greatly depending on the etching gas selected, and the dry etching rate of organic component films is high with oxygen-based gases, and the dry etching rate of inorganic component films is high with halogen-containing gases.
- the resist underlayer film with the pattern transferred thereto can be used to dry etch the organic underlayer film below it with oxygen-based gases to transfer the pattern to the organic underlayer film, and the substrate can be processed using the organic underlayer film with the pattern transferred thereto using halogen-containing gases.
- the resist underlayer film contains the hyperbranched resin and a silicon-containing compound (e.g., hydrolyzable organosilane, its hydrolysate, or its hydrolyzed condensate)
- a silicon-containing compound e.g., hydrolyzable organosilane, its hydrolysate, or its hydrolyzed condensate
- the resist underlayer film is composed of a hyperbranched heterocyclic resin (e.g., hyperbranched PBO resin), since this has extremely high heat resistance and is extremely unlikely to cause intermixing with the upper resist layer.
- a hyperbranched heterocyclic resin e.g., hyperbranched PBO resin
- the resist underlayer film also has high heat resistance, so it can be used under high temperature baking conditions. Furthermore, because it has a relatively low molecular weight and low viscosity, it is easy to fill even the corners of a substrate with steps (especially fine spaces or hole patterns, etc.), and as a result, there is a tendency for the planarization and filling characteristics to be relatively advantageously improved.
- the underlayer film-forming composition may further contain, in addition to the hyperbranched resin and silicon-containing compound, a solvent, an acid, an acid crosslinking agent, and the like.
- it may contain an organic polymer compound, an acid generator, a surfactant, and other components such as water, alcohol, and a curing catalyst.
- the content of the hyperbranched resin in the lithography underlayer film is preferably 0.1 to 70% by weight, more preferably 0.5 to 50% by weight, and particularly preferably 3.0 to 40% by weight.
- Any known solvent can be used as long as it dissolves the hyperbranched resin.
- the type and amount of the solvent can be as disclosed in WO 2020/226150.
- the underlayer film-forming composition may contain an acid from the viewpoint of promoting curing.
- the type and amount of the acid may be as disclosed in WO 2020/226150.
- the underlayer film-forming composition may contain one or more acid crosslinkers when used as a negative resist material or as an additive to increase the strength of a pattern in a positive resist material.
- An acid crosslinker is a compound that can intramolecularly or intermolecularly crosslink the resin in the presence of the above-mentioned acid.
- the type and amount of the acid crosslinker may be as disclosed in WO 2020/226150.
- the underlayer film-forming composition includes a silicon-containing compound.
- the silicon-containing compound may be either an organic silicon-containing compound or an inorganic silicon-containing compound, but is preferably an organic silicon-containing compound.
- the type and amount of the silicon-containing compound may be as disclosed in WO 2020/226150.
- the underlayer film-forming composition may contain, in addition to the above-mentioned components, an organic polymer compound, a crosslinking agent, a photoacid generator, a surfactant, etc., as necessary.
- an organic polymer compound such as polyethylene glycol dimethacrylate (PS), polystyrene (PS), polystyrene (PS), polystyrene (PS), polystyrene (PS), polystyrenethacrylate, polystyrene, polystyrene, polystyrene, polyst copolymer, etc., etc., etc.
- the types and amounts of these components may be as disclosed in WO 2020/226150.
- the lithography underlayer film of this embodiment can be suitably used as an underlayer (resist underlayer film) of a photoresist (upper layer) used in a multi-layer resist method.
- a resist underlayer film is formed using the underlayer film forming composition, at least one photoresist layer is formed on the resist underlayer film, and then a predetermined region of the photoresist layer is irradiated with radiation and developed to form a pattern.
- the resist underlayer film is preferably formed by forming an underlayer film precursor from a multi-branched PA resin, heating the precursor at 300°C or higher, and converting the multi-branched PA resin into a multi-branched PBO resin.
- a method including the following steps: forming an organic underlayer film on a substrate using a coating-type organic underlayer film material; forming a resist underlayer film on the organic underlayer film using the underlayer film forming composition of the first embodiment; forming an upper-layer resist film on the resist underlayer film using an upper-layer resist film composition; forming an upper-layer resist pattern on the upper-layer resist film and transferring the pattern to the resist underlayer film by etching using the upper-layer resist pattern as a mask; transferring the pattern to the organic underlayer film by etching using the resist underlayer film to which the pattern has been transferred as a mask; transferring the pattern to the substrate (workpiece) by etching using the organic underlayer film to which the pattern has been transferred as a mask.
- Another aspect of the present invention is a method including the following steps: forming an organic hard mask mainly composed of carbon on a substrate by a CVD method; forming a resist underlayer film on the organic hard mask using the underlayer film forming composition of the first embodiment; forming an upper layer resist film on the resist underlayer film using an upper layer resist film composition; forming an upper layer resist pattern on the upper layer resist film and transferring the pattern to the resist underlayer film by etching using the upper layer resist pattern as a mask; transferring the pattern to the organic hard mask by etching using the resist underlayer film to which the pattern has been transferred as a mask; transferring the pattern to the substrate (workpiece) by etching using the organic hard mask to which the pattern has been transferred as a mask.
- a semiconductor substrate can be used.
- a silicon substrate can generally be used, but is not particularly limited, and a material different from the workpiece layer, such as Si, amorphous silicon ( ⁇ -Si), p-Si, SiO 2 , SiN, SiON, W, TiN, or Al, can be used.
- a material different from the workpiece layer such as Si, amorphous silicon ( ⁇ -Si), p-Si, SiO 2 , SiN, SiON, W, TiN, or Al, can be used.
- the metal constituting the substrate those disclosed in International Publication No. 2020/226150 can be used.
- an organic underlayer film or an organic hard mask can be formed on a substrate.
- the organic underlayer film can be formed from a coating-type organic underlayer film material using a spin-coating method or the like, and the organic hard mask can be formed from a carbon-based organic hard mask material using a CVD method.
- the types of such organic underlayer film and organic hard mask are not particularly limited, but when the upper resist film is patterned by exposure, it is preferable that the organic underlayer film and organic hard mask exhibit sufficient anti-reflective film function.
- a “carbon-based” hard mask means a hard mask in which 50% or more by weight of the solid content is composed of a carbon-based material such as amorphous hydrogenated carbon, also called amorphous carbon and denoted as a-C:H.
- a-C:H a carbon-based material
- the a-C:H film can be deposited by various techniques, but plasma enhanced chemical vapor deposition (PECVD) is widely used due to its cost-effectiveness and film quality adjustability. Examples of the hard mask can be found in, for example, JP2013-526783A.
- the resist underlayer film used in the pattern formation method of this embodiment can be formed by spin coating or the like on a workpiece provided with an organic underlayer film or the like.
- spin coating it is desirable to evaporate the solvent after spin coating and bake to promote a crosslinking reaction in order to prevent mixing with the upper resist film.
- the bake temperature is preferably within the range of 50 to 500°C. At this time, although it depends on the structure of the device to be manufactured, a bake temperature of 400°C or less is particularly preferable in order to reduce thermal damage to the device. A bake time within the range of 10 to 300 seconds is preferably used.
- any of the following methods can be suitably used to form a pattern on the upper resist film: lithography using light with a wavelength of 300 nm or less or EUV light, direct electron beam writing, and induced self-organization. By using such methods, a fine pattern can be formed on the upper resist film.
- the upper layer resist film composition can be appropriately selected depending on the method for forming a pattern in the above-mentioned upper layer resist film.
- a chemically amplified photoresist film material can be used as the upper layer resist film composition.
- photoresist film materials include those that form a positive pattern by dissolving the exposed parts using an alkaline developer after forming a photoresist film and exposing it, and those that form a negative pattern by dissolving the unexposed parts using a developer made of an organic solvent.
- the resist underlayer film formed in this embodiment may absorb light depending on the wavelength of the light used in the lithography process. In such a case, it can function as an anti-reflective film that has the effect of preventing light from being reflected from the substrate.
- the resist underlayer film formed in this embodiment can be used as an underlayer anti-reflective film for EUV resist in addition to its function as a hard mask. Furthermore, since the film formed from the underlayer film-forming composition has excellent EUV absorption ability, it is possible to exert a sensitizing effect on the upper layer resist composition, which contributes to improving sensitivity.
- the process can be carried out in the same manner as for the underlayer film for photoresist.
- the composition for forming a resist underlayer film according to the second embodiment (hereinafter also referred to as "underlayer film forming composition”) contains the multi-branched resin, but may not contain a silicon-containing compound.
- the underlayer film forming composition of this embodiment is applicable to a wet process and is useful for forming a photoresist underlayer film having excellent heat resistance, step filling properties, and flatness.
- the underlayer film forming composition uses a compound having a specific structure with a relatively high carbon concentration, a relatively low oxygen concentration, and high solvent solubility, and therefore can form an underlayer film that is suppressed from deteriorating during baking and has excellent etching resistance against fluorine gas plasma etching and the like. Furthermore, it has excellent adhesion to the resist layer, so that an excellent resist pattern can be formed.
- the underlayer film forming composition of this embodiment is particularly excellent in heat resistance, step filling properties, and flatness, and can therefore be used, for example, to form a resist underlayer film that is provided as the lowest layer among a plurality of resist layers.
- the resist underlayer film formed in this embodiment may further include another resist underlayer between the substrate.
- the underlayer film-forming composition according to this embodiment may further contain a solvent, an acid generator, an acid crosslinking agent, and the like.
- it may contain a basic compound, as well as water, alcohol, a curing catalyst, and the like.
- the content of the resin in the underlayer film-forming composition is preferably 0.1 to 70% by weight, more preferably 0.5 to 50% by weight, and particularly preferably 3.0 to 40% by weight.
- any known solvent can be used as long as it at least dissolves the resin.
- the type and amount of the solvent can be as disclosed in WO 2020/226150.
- the underlayer film-forming composition of this embodiment may contain an acid crosslinker as necessary from the viewpoint of suppressing intermixing, etc.
- the type and amount of the acid crosslinker may be as disclosed in WO 2020/226150.
- the underlayer film-forming composition of this embodiment may contain an acid generator as necessary, from the viewpoint of further promoting the crosslinking reaction by heat.
- the type and amount of the acid generator may be as disclosed in WO 2020/226150.
- the underlayer film-forming composition of this embodiment may contain a basic compound from the viewpoint of improving storage stability, etc.
- the type and amount of the basic compound may be as disclosed in WO 2020/226150.
- the underlayer film-forming composition of this embodiment may also contain other resins or compounds for the purpose of imparting thermosetting properties or controlling absorbance.
- other resins or compounds those disclosed in WO 2020/226150 can be used.
- the pattern formed in this embodiment can be used as, for example, a resist pattern or a circuit pattern.
- the method for producing the resist underlayer film in this embodiment is the same as that described in the first embodiment.
- the pattern forming method includes a step (A-1 step) of forming a resist underlayer film on a substrate using the underlayer film forming composition of the second embodiment, a step (A-2 step) of forming at least one photoresist layer on the resist underlayer film, and a step (A-3 step) of irradiating a predetermined region of the photoresist layer with radiation and developing the photoresist layer after forming at least one photoresist layer in the A-2 step.
- the photoresist layer refers to the outermost layer of the resist layer, i.e., the layer provided on the outermost side of the resist layer (the side opposite the substrate).
- another pattern forming method of the second embodiment includes a step (B-1 step) of forming a resist underlayer film on a substrate using the underlayer film forming composition of the second embodiment, a step (B-2 step) of forming a resist intermediate layer film on the underlayer film using a resist intermediate layer film material (e.g., a silicon-containing resist layer), a step (B-3 step) of forming at least one photoresist layer on the resist intermediate layer film, a step (B-4 step) of irradiating a predetermined region of the photoresist layer with radiation and developing the photoresist layer to form a resist pattern after the at least one photoresist layer is formed in the B-3 step, and a step (B-5 step) of etching the resist intermediate layer film using the resist pattern as a mask, etching the underlayer film using the obtained intermediate layer film pattern as an etching mask, and etching the substrate using the obtained underlayer film pattern as an etching mask to form a pattern on the substrate.
- the resist underlayer film When forming the resist underlayer film, it is preferable to perform a bake treatment to suppress the occurrence of a mixing phenomenon with the upper resist layer (e.g., a photoresist layer or a resist intermediate layer film) and to promote a crosslinking reaction.
- the conditions can be as disclosed in WO 2020/226150.
- a resist intermediate layer film can be provided between the photoresist layer and the resist underlayer film.
- a silicon-containing resist layer or a monolayer resist made of a normal hydrocarbon can be provided as a resist intermediate layer film on the resist underlayer film.
- These photoresist layers, resist intermediate layer films, and photoresist layers provided between these layers can be formed using known photoresist materials.
- the silicon-containing resist material those disclosed in International Publication No. 2020/226150 can be used.
- a resist intermediate layer formed by a Chemical Vapor Deposition (CVD) method can also be used.
- the resist underlayer film of this embodiment can be used as an anti-reflective film for a normal single-layer resist or as an underlayer material for suppressing pattern collapse.
- the resist underlayer film of this embodiment has excellent etching resistance for underlayer processing, so it can also be expected to function as a hard mask for underlayer processing.
- each resist film is not particularly limited, but generally, it is preferably 30 nm to 500 nm, and more preferably 50 nm to 400 nm.
- the exposure light can be appropriately selected depending on the photoresist material used. Generally, high-energy rays with a wavelength of 300 nm or less, specifically excimer lasers with wavelengths of 248 nm, 193 nm, and 157 nm, soft X-rays with wavelengths of 3 to 20 nm, electron beams, X-rays, etc., are used.
- the resist pattern formed by the above-described method is one in which pattern collapse is suppressed by the resist underlayer film of this embodiment. Therefore, by using the resist underlayer film of this embodiment, a finer pattern can be obtained, and the exposure dose required to obtain the resist pattern can be reduced.
- etching is performed using the obtained resist pattern as a mask.
- Gas etching is preferably used as etching of the resist underlayer film in the two-layer process.
- oxygen gas is suitable.
- inert gases such as He and Ar, and CO, CO 2 , NH 3 , SO 2 , N 2 , NO 2 , and H 2 gases.
- Gas etching can also be performed using only CO, CO 2 , NH 3 , SO 2 , N 2 , NO 2 , and H 2 gases without using oxygen gas.
- the latter gas is preferably used for sidewall protection to prevent undercut of the pattern sidewall.
- gas etching is also preferably used for etching the middle layer (the layer located between the photoresist layer and the resist underlayer film) in the three-layer process. Gas etching similar to that described in the two-layer process above can be applied.
- processing of the middle layer in the three-layer process is preferably performed using a fluorocarbon-based gas with the resist pattern as a mask.
- the resist underlayer film can be processed by, for example, performing oxygen gas etching with the middle layer pattern as a mask as described above.
- a silicon oxide film, a silicon nitride film, or a silicon oxide nitride film is formed by a CVD method, an ALD method, or the like.
- the method for forming the nitride film is not limited to the following, but for example, the methods described in JP-A-2002-334869 and WO 2004/066377 can be used.
- a photoresist film can be formed directly on such an intermediate layer film, but an organic anti-reflective coating (BARC) can also be formed on the intermediate layer film by spin coating, and a photoresist film can be formed on top of that.
- BARC organic anti-reflective coating
- a polysilsesquioxane-based intermediate layer is also preferably used.
- the resist intermediate film By making the resist intermediate film effective as an anti-reflective film, reflection tends to be effectively suppressed.
- Specific materials for the polysilsesquioxane-based intermediate layer are not limited to the following, but for example, those described in JP-A-2007-226170 and JP-A-2007-226204 can be used.
- the etching of the substrate can also be performed by a conventional method, for example, if the substrate is SiO 2 or SiN, etching can be performed mainly with a fluorocarbon-based gas, and if the substrate is p-Si, Al, or W, etching can be performed mainly with a chlorine-based or bromine-based gas.
- etching the substrate with a fluorocarbon-based gas the silicon-containing resist of the two-layer resist process and the silicon-containing intermediate layer of the three-layer process are stripped at the same time as the substrate is processed.
- the silicon-containing resist layer or the silicon-containing intermediate layer is stripped separately, and generally, dry etching stripping with a fluorocarbon-based gas is performed after the substrate is processed.
- the resist underlayer film of the present embodiment has excellent etching resistance for these substrates.
- the substrate a known one can be appropriately selected and used, and is not particularly limited, and examples thereof include Si, ⁇ -Si, p-Si, SiO 2 , SiN, SiON, W, TiN, Al, and the like.
- the substrate may also be a laminate having a processed film (substrate to be processed) on a base material (support).
- Such processed films include various low-k films such as Si, SiO 2 , SiON, SiN, p-Si, ⁇ -Si, W, W-Si, Al, Cu, and Al-Si, and stopper films thereof, and films made of a material different from that of the base material (support) are usually used.
- the thickness of the substrate or processed film to be processed is not particularly limited, but is usually preferably about 50 nm to 10,000 nm, and more preferably 75 nm to 5,000 nm.
- the resist underlayer film of this embodiment has excellent flatness and embedding properties for substrates having steps.
- any known method can be appropriately selected and used, and is not particularly limited.
- a solution of each compound adjusted to a predetermined concentration is applied by spin coating onto a silicon substrate having steps, and the substrate is dried at 110°C for 90 seconds to remove the solvent, forming an underlayer film to a predetermined thickness.
- After baking for a predetermined time at a temperature of about 240 to 300°C the difference in underlayer film thickness ( ⁇ T) between the line and space region and the open region without a pattern is measured by an ellipsometer, and the embedding flatness for substrates having steps can be evaluated.
- the multi-branched resin is useful for optical materials.
- the optical component forming composition containing the resin can provide optical components with a high refractive index, and is expected to have excellent storage stability, structure forming ability (film forming ability), and heat resistance.
- the refractive index of the optical article is preferably 1.60 or more, more preferably 1.65 or more, even more preferably 1.70 or more, and even more preferably 1.75 or more, from the viewpoint of miniaturization of optical components and improvement of light collection rate.
- the transparency of the optical article is preferably 70% or more, more preferably 80% or more, and even more preferably 90% or more, from the viewpoint of improvement of light collection rate.
- the method of measuring the refractive index is not particularly limited, and a known method is used.
- a spectroscopic ellipsometry method a minimum deviation method, a critical angle method (Abbe method, Pulfrich method), a V-block method, a prism coupler method, and a liquid immersion method (Becke line method) can be mentioned.
- the method of measuring the transparency is not particularly limited, and a known method is used.
- a spectrophotometer and a spectroscopic ellipsometry method can be mentioned.
- the cured product obtained by curing the optical component-forming composition can be a three-dimensional crosslinked product, and coloring can be suppressed by a wide range of heat treatments from low to high temperatures, and a high refractive index and high transparency can be expected.
- the optical component forming composition of this embodiment may further contain a solvent in addition to the resin.
- the solvent may be the same as the solvent used in the lithography film forming composition described above.
- the relationship between the amount of solid components and the amount of solvent is not particularly limited, but is preferably 1-80% by weight of solid components and 20-99% by weight of solvent, more preferably 1-50% by weight of solid components and 50-99% by weight of solvent, even more preferably 2-40% by weight of solid components and 60-98% by weight of solvent, and particularly preferably 2-10% by weight of solid components and 90-98% by weight of solvent.
- the optical component forming composition of this embodiment may not contain a solvent.
- the optical component forming composition of this embodiment may contain at least one other solid component selected from the group consisting of an acid generator (C), an acid crosslinker (G), an acid diffusion controller (E), and other components (F).
- C acid generator
- G acid crosslinker
- E acid diffusion controller
- F other components
- the content of the hyperbranched resin is not particularly limited, but is preferably 50 to 99.4% by weight of the total weight of the solid components, more preferably 55 to 90% by weight, even more preferably 60 to 80% by weight, and particularly preferably 60 to 70% by weight.
- the acid generator (C), acid crosslinker (G), acid diffusion controller (E) and other components (F) contained in the optical component forming composition of this embodiment can be the same as those that can be contained in the lithography film forming composition described above.
- the content of the resin, acid generator (C), acid diffusion controller (E), and other components (F) is preferably 50-99.4/0.001-49/0.001-49/0-49, more preferably 55-90/1-40/0.01-10/0-5, even more preferably 60-80/3-30/0.01-5/0-1, and particularly preferably 60-70/10-25/0.01-3/0, in terms of weight percent based on solids.
- the content ratio of each component is selected from each range so that the sum of the components is 100% by weight. The above content ratios provide even better performance in terms of sensitivity, resolution, developability, and the like.
- the method for preparing the optical component forming composition of this embodiment is not particularly limited, and examples include a method in which each component is dissolved in a solvent at the time of use to form a homogeneous solution, and then, if necessary, filtered using a filter with a pore size of about 0.2 ⁇ m.
- the optical component forming composition of this embodiment may contain other resins to the extent that the intended purpose is not impeded.
- the type and amount of the other resins may be as disclosed in WO 2020/226150.
- the cured product of this embodiment is obtained by curing the optical component-forming composition and can be used as various resins. These cured products can be used for various applications as highly versatile materials that impart various properties such as a high melting point, high refractive index, and high transparency.
- the cured products can be obtained by subjecting the composition to light irradiation, heating, or other known methods corresponding to each composition.
- cured products can be used as various synthetic resins such as epoxy resin, polycarbonate resin, and acrylic resin, and can also be used to make optical components such as lenses and optical sheets by taking advantage of their functionality.
- the multi-branched resin is preferably purified.
- the purification method is not particularly limited, but the method described in International Publication No. 2015/080240 or the method described in International Publication No. 2018/159707 can be used.
- the purification method includes a step of dissolving the resin in an organic solvent that is not miscible with water to obtain an organic phase, contacting the organic phase with an acidic aqueous solution to perform an extraction process, thereby transferring the metal content contained in the organic phase containing the resin and the organic solvent to the aqueous phase, and then separating the organic phase from the aqueous phase.
- the organic solvent that is not miscible with water is usually an organic solvent classified as a non-water-soluble solvent.
- the organic solvent is not particularly limited, but an organic solvent that can be safely applied to a semiconductor manufacturing process is preferable.
- the amount of the organic solvent used is usually about 1 to 100 times by weight relative to the compound used.
- organic solvents that can be used include those described in International Publication WO 2015/080240.
- toluene, 2-heptanone, cyclohexanone, cyclopentanone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, ethyl acetate, etc. are preferred, with cyclohexanone and propylene glycol monomethyl ether acetate being particularly preferred.
- the acidic aqueous solution is appropriately selected from among aqueous solutions in which a commonly known organic or inorganic compound is dissolved in water.
- aqueous solutions in which a commonly known organic or inorganic compound is dissolved in water.
- these acidic aqueous solutions can be used alone or in combination of two or more.
- the acidic aqueous solution include mineral acid aqueous solutions and organic acid aqueous solutions.
- the mineral acid aqueous solution include an aqueous solution containing one or more acids selected from the group consisting of hydrochloric acid, sulfuric acid, nitric acid, and phosphoric acid.
- the organic acid aqueous solution examples include an aqueous solution containing one or more acids selected from the group consisting of acetic acid, propionic acid, oxalic acid, malonic acid, succinic acid, fumaric acid, maleic acid, tartaric acid, citric acid, methanesulfonic acid, phenolsulfonic acid, p-toluenesulfonic acid, and trifluoroacetic acid.
- the pH range of the acidic aqueous solution is about 0 to 5, and more preferably about pH 0 to 3.
- the reaction mixture was poured into a 0.01N aqueous hydrochloric acid solution to cause reprecipitation.
- the precipitate was collected and subjected to an extraction operation using chloroform. This extraction operation was carried out a total of two times.
- a saturated sodium bicarbonate solution was added to the organic phase for separation and washing.
- a saturated saline solution was added to the organic phase for separation and washing.
- the aqueous phase was made weakly acidic and subjected to extraction with ethyl acetate.
- the ethyl acetate phase was washed with saturated saline and anhydrous magnesium sulfate. After washing, the ethyl acetate phase was concentrated in an evaporator and washed with hexane.
- the ethyl acetate phase was filtered using a Kiriyama funnel and dried under reduced pressure at room temperature. In this way, the target product, a tricarboxylic acid compound (orange solid, molecular weight: 466.43), was obtained.
- the analysis results are shown in Figure 2.
- the resin was produced in the same manner by changing the ratio of 2,2-bis(3-amino-4-hydroxyphenyl)propane (BAHP) (Table 2 (B)) and tricarboxylic acid chloride (Table 2 (A)).
- BAHP 2,2-bis(3-amino-4-hydroxyphenyl)propane
- Table 2 (A) tricarboxylic acid chloride
- Example 3 The following reaction was carried out to synthesize a hyperbranched resin having a polyamide structure.
- the resin was produced in the same manner, but the charge ratio of tricarboxylic acid chloride (BCC) and 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoromethylpropane (BAHFP) and the amount of solvent used were changed as shown in Table 4.
- BCC tricarboxylic acid chloride
- BAHFP 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoromethylpropane
- the charge ratio was as shown in the table below.
- the results are shown in the table.
- the results of the GPC analysis are shown in Figure 6.
- Example 4 Except for changing the reaction temperature, the resin was produced in the same manner as in Example 3. The results are shown in Table 5. The analysis results by GPC and FT-IR are shown in Figures 7A and 7B.
- the refractive index was measured by the following procedure.
- the resin was dissolved in DMF, and the solution was spin-coated onto a silicon wafer to prepare a thin film.
- the refractive index of the thin film at 620 nm was measured using a film thickness/refractive index distribution measuring device SE-101 manufactured by Photonic Lattice Corporation.
- Example 5 Synthesis of hyperbranched polybenzoxazole A film having a thickness of 70 nm (corresponding to the film thickness of 70 nm in Table 7) produced from the hyperbranched PA resin obtained in Run 3 in Table 4 was heated at 300°C for 60 minutes in an inert atmosphere. As a result, intramolecular cyclization occurred to produce a film of hyperbranched polybenzoxazole (PBO). The analysis results are shown in Figures 8A and 8B.
- BCA[4]-DBH is a main chain decomposition type cyclic molecular resist material synthesized from calixarene (see International Publication No. 2021/230185 or Journal of Photopolymer Science and Technology Volume 33, Number 1 (2020) 45 - 51).
- the material has the following structure, and is a highly sensitive resist material for extreme ultraviolet rays with excellent solubility and film-forming properties.
- Example 6 Study on fluorine introduction rate A hyperbranched PA resin was synthesized in the same manner as in Example 3. However, 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoromethylpropane (BAHFP) and 2,2-bis(3-amino-4-hydroxyphenyl)propane (BAHP) were used as diamino compounds, 1,3,5-benzenetricarboxylic acid chloride (BCC) was used as tricarboxylic acid compound, and the amounts charged were changed as shown in Table 9. Furthermore, the reaction conditions were set to 25°C and 24 hours. Next, the hyperbranched PA resin was heated in the same manner as in Example 5 to attempt the production of a hyperbranched polybenzoxazole (PBO) resin film. The results are shown in Table 9.
- BAHFP 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoromethylpropane
- BAHP 2,2-bis(3-amino-4-hydroxyphenyl)propane
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Abstract
Description
本発明は、ポリアミド構造または複素環構造を有する多分岐型樹脂、およびこれらを含むリソグラフィー膜形成組成物、ならびに製造方法に関する。 The present invention relates to a polybranched resin having a polyamide structure or a heterocyclic structure, a lithography film-forming composition containing the same, and a manufacturing method.
ポリベンゾオキサゾール(PBO)樹脂は、優れた耐熱性、耐薬品性、および機械的特性を有することから、様々な用途での応用が期待されている。しかし、当該樹脂は剛直な構造を有するので、溶解性や成膜性に劣る。そこで、分岐鎖を導入したPBOが提案されている(例えば非特許文献1)。 Polybenzoxazole (PBO) resin has excellent heat resistance, chemical resistance, and mechanical properties, and is therefore expected to be used in a variety of applications. However, because this resin has a rigid structure, it has poor solubility and film-forming properties. Therefore, PBO with branched chains has been proposed (for example, Non-Patent Document 1).
非特許文献1に記載された樹脂は、非晶性であり溶媒への溶解性を示す。しかし、製膜性の点において改良の余地があった。かかる事情に鑑み、本発明は製膜性に優れた樹脂を提供することを課題とする。 The resin described in Non-Patent Document 1 is amorphous and soluble in solvents. However, there is room for improvement in terms of film-forming properties. In view of these circumstances, the objective of the present invention is to provide a resin with excellent film-forming properties.
発明者らは、特定構造の基が導入された樹脂が前記課題を解決することを見出した。
態様1
(I)後述する式(A)で表されるジアミノ化合物と、後述する式(B)で表されるトリカルボン酸系化合物とを準備する工程、
(II)これらの化合物を縮合反応してポリアミド構造を形成する工程、
を備える方法で製造された、
ポリアミド構造を有する多分岐型樹脂。
態様2
前記式中のYが、分岐状アルキレン基である態様1に記載の樹脂。
態様3
前記式中のYが、フッ素化アルキレン基である、態様1または2に記載の樹脂。
態様4
(i)態様1~3のいずれかに記載のポリアミド構造を有する多分岐型樹脂を準備する工程、および
(ii)前記樹脂を分子内縮合して複素環構造を形成する工程、
を備える方法で製造された、
複素環構造を有する多分岐型樹脂。
態様5
前記Yがアルキレン基である単位と、前記Yがフッ素化アルキレン基である単位が存在し、
当該アルキレン基:フッ素化アルキレン基のモル比が、1:(1.5~10)である、態様4に記載の樹脂。
態様6
態様1~5のいずれかに記載の樹脂を含有する、リソグラフィー膜形成組成物。
態様7
態様3に記載の樹脂を含有する、リソグラフィー下層膜形成組成物。
態様8
溶媒を含有する、態様6または7に記載の組成物。
態様9
溶媒、酸発生剤、酸架橋剤、およびこれらの組合せからなる群から選択される成分を含む、態様6~8のいずれかに記載の組成物。
態様10
態様7に記載の組成物を用いて形成される、リソグラフィー下層膜。
態様11
態様4または5に記載の樹脂を含む、リソグラフィー下層膜。
態様12
基板上に、態様7に記載の組成物を用いて下層膜前記体を形成し、当該前駆体を300℃以上に加熱して複素環構造を有する多分岐型樹脂を含有する下層膜を形成する工程、
当該下層膜上に、少なくとも1層のフォトレジスト層を形成する工程、および
当該フォトレジスト層の所定の領域に放射線を照射し、現像を行う工程、
を含む、レジストパターン形成方法。
態様13
後述する式(1)で表される、ポリアミド構造を有する多分岐型樹脂。
態様14
後述する式(2)で表される、複素環構造を有する多分岐型樹脂。
態様15
前記式におけるXが後述する式(X1)~(X4)のいずれかで表される、態様13または14に記載の樹脂。
The inventors have found that a resin having a group with a specific structure introduced therein can solve the above problems.
Aspect 1
(I) preparing a diamino compound represented by formula (A) and a tricarboxylic acid compound represented by formula (B)
(II) a step of subjecting these compounds to a condensation reaction to form a polyamide structure;
Manufactured by a method comprising:
A hyperbranched resin with a polyamide structure.
Aspect 2
2. The resin according to claim 1, wherein Y in the formula is a branched alkylene group.
Aspect 3
3. The resin of claim 1 or 2, wherein Y in the formula is a fluorinated alkylene group.
Aspect 4
(i) preparing a hyperbranched resin having a polyamide structure according to any one of aspects 1 to 3; and (ii) intramolecularly condensing the resin to form a heterocyclic structure.
Manufactured by a method comprising:
A hyperbranched resin with a heterocyclic structure.
Aspect 5
There are units in which Y is an alkylene group and units in which Y is a fluorinated alkylene group,
5. The resin of claim 4, wherein the molar ratio of alkylene groups to fluorinated alkylene groups is 1:(1.5 to 10).
Aspect 6
A lithographic film-forming composition comprising the resin according to any one of aspects 1 to 5.
Aspect 7
A lithography underlayer film-forming composition comprising the resin according to embodiment 3.
Aspect 8
8. The composition of claim 6 or 7, comprising a solvent.
Aspect 9
Aspect 9. The composition of any of aspects 6 to 8, comprising a component selected from the group consisting of a solvent, an acid generator, an acid crosslinker, and combinations thereof.
Aspect 10
A lithographic underlayer film formed using the composition of embodiment 7.
Aspect 11
A lithographic underlayer film comprising the resin of embodiment 4 or 5.
Aspect 12
forming an underlayer film on a substrate using the composition according to embodiment 7, and heating the precursor to 300° C. or higher to form an underlayer film containing a hyperbranched resin having a heterocyclic structure;
forming at least one photoresist layer on the underlayer film; and irradiating a predetermined area of the photoresist layer with radiation and developing the photoresist layer.
A method for forming a resist pattern comprising the steps of:
Aspect 13
A hyperbranched resin having a polyamide structure represented by the formula (1) described below.
Aspect 14
A hyperbranched resin having a heterocyclic structure represented by formula (2) described below.
Aspect 15
The resin according to aspect 13 or 14, wherein X in the formula is represented by any one of formulas (X1) to (X4) described below.
製膜性に優れた樹脂を提供できる。 We can provide resins with excellent film-forming properties.
1.ポリアミド構造を有する多分岐型樹脂
一実施態様において、ポリアミド構造を有する多分岐型樹脂は、(A)で表されるジアミノ化合物と、式(B)で表されるトリカルボン酸系化合物と、を反応させて得られる。多分岐型樹脂とは、主鎖に結合している分岐鎖を有する樹脂であって、当該分岐鎖はゲルを形成するほどは長くない樹脂をいう。本開示において「X~Y」は、その端値を含む。
1. Hyperbranched resin having a polyamide structure In one embodiment, a hyperbranched resin having a polyamide structure is obtained by reacting a diamino compound represented by formula (A) with a tricarboxylic acid compound represented by formula (B). The hyperbranched resin is a resin having a branched chain bonded to the main chain, and the branched chain is not so long as to form a gel. In the present disclosure, "X to Y" include the end values.
(1)(A)ジアミノ化合物
式(A)で表されるジアミノ化合物(以下「化合物A」ともいう)は、2つのアミノ基を必須として含む化合物である。アミノ基は好ましくは1級アミノ基である。化合物Aは、上記2つのアミノ基に加えて、基Zを有する。基Zは、-OH、-SH、-NH2、およびこれらの組合せからなる群から選択される。
(1) (A) Diamino Compound The diamino compound represented by formula (A) (hereinafter also referred to as "compound A") is a compound essentially containing two amino groups. The amino groups are preferably primary amino groups. In addition to the two amino groups, compound A has a group Z. The group Z is selected from the group consisting of -OH, -SH, -NH 2 , and combinations thereof.
Yはフッ素を含んでいてもよいアルキレン基である。Yとしては、例えば、炭素数が1~6のアルキレン基、および炭素数が1~6のフッ素化アルキレン基が挙げられる。これらの基の炭素数は、より好ましくは1~3である。Yは分岐状アルキレン基または分岐状のフッ素化アルキレン基であることが好ましい。入手容易性等の観点から、Yは、好ましくは-CH2-、-CH(CH3)-、-C(CH3)2-、-CH(CF3)-、および-C(CF3)2-等である。 Y is an alkylene group which may contain fluorine. Examples of Y include an alkylene group having 1 to 6 carbon atoms and a fluorinated alkylene group having 1 to 6 carbon atoms. The number of carbon atoms in these groups is more preferably 1 to 3. Y is preferably a branched alkylene group or a branched fluorinated alkylene group. From the viewpoint of availability, etc., Y is preferably -CH 2 -, -CH(CH 3 )-, -C(CH 3 ) 2 -, -CH(CF 3 )-, -C(CF 3 ) 2 -, etc.
Zは、独立して-OH、-SH、または-NH2である。中でも、ポリアミド構造を有する多分岐型樹脂溶媒への溶解性または入手容易性等の観点から、Zは好ましくは-OHである。 Z is independently -OH, -SH, or -NH2 . Among them, from the viewpoint of solubility in a solvent or ease of availability of a polyamide structure-containing multi-branched resin, Z is preferably -OH.
Rは、各々独立して、水素原子、置換基を有していてもよい炭素数1~30のアルキル基、置換基を有していてもよい炭素数6~40のアリール基、置換基を有していてもよい炭素数7~40のアラルキル基、置換基を有していてもよい炭素数2~30のアルケニル基、置換基を有していてもよい炭素数2~30のアルキニル基、置換基を有していてもよい炭素数7~40のアリールアルケニル基、置換基を有していてもよい炭素数1~30のアルコキシ基、ハロゲン原子、ニトロ基、アミノ基、シアノ基、カルボン酸基、チオール基または水酸基である。前記アリール基、アラルキル基、アルケニル基、アルキニル基、アリールアルケニル基は、エーテル結合、ケトン結合、エステル結合またはウレタン結合を含んでいてもよい。しかしながら、耐熱性等を考慮すると、Rは好ましくは水素原子である。 R is each independently a hydrogen atom, an alkyl group having 1 to 30 carbon atoms which may have a substituent, an aryl group having 6 to 40 carbon atoms which may have a substituent, an aralkyl group having 7 to 40 carbon atoms which may have a substituent, an alkenyl group having 2 to 30 carbon atoms which may have a substituent, an alkynyl group having 2 to 30 carbon atoms which may have a substituent, an arylalkenyl group having 7 to 40 carbon atoms which may have a substituent, an alkoxy group having 1 to 30 carbon atoms which may have a substituent, a halogen atom, a nitro group, an amino group, a cyano group, a carboxylic acid group, a thiol group, or a hydroxyl group. The aryl group, aralkyl group, alkenyl group, alkynyl group, and arylalkenyl group may contain an ether bond, a ketone bond, an ester bond, or a urethane bond. However, in consideration of heat resistance, etc., R is preferably a hydrogen atom.
mはRが水素以外の基である場合の当該基の数であって1~3の整数である。Rが水素以外の基である場合、耐熱性等を考慮すると、mは好ましくは1である。以下に好ましい態様の化合物Aを例示する。 m is the number of groups other than hydrogen when R is a group other than hydrogen, and is an integer from 1 to 3. When R is a group other than hydrogen, m is preferably 1 in consideration of heat resistance, etc. Examples of preferred embodiments of compound A are shown below.
(2)(B)トリカルボン酸系化合物
式(B)で表されるトリカルボン酸系化合物(以下「化合物B」ともいう)は、3つのカルボキシル基またはその誘導基を有する化合物である。
(2) (B) Tricarboxylic Acid Compound The tricarboxylic acid compound represented by formula (B) (hereinafter also referred to as "compound B") is a compound having three carboxyl groups or groups derived therefrom.
Arは芳香族基を有する基である。Arは限定されないが、芳香族化合物から水素原子を3つ取り除いて得られるアリールトリイル基、またはトリアリールアルカンの芳香環から水素原子を3つ取り除いて得られる基が挙げられる。 Ar is a group having an aromatic group. Ar is not limited to, but may be, for example, an aryltriyl group obtained by removing three hydrogen atoms from an aromatic compound, or a group obtained by removing three hydrogen atoms from the aromatic ring of a triarylalkane.
Eは-COOH、-COHal、-O-Rb-COOHまたは-O-Rb-COHalである。Halはハロゲン原子であり、好ましくは塩素原子である。Rbは炭素数が1~6のアルキレン基であり、好ましくは炭素数が1~3のアルキレン基である。より好ましくは、Rbはメチレン基またはエチレン基である。以下に好ましい態様の化合物Bを例示する。 E is -COOH, -COHal, -O-R b -COOH or -O-R b -COHal. Hal is a halogen atom, preferably a chlorine atom. R b is an alkylene group having 1 to 6 carbon atoms, preferably an alkylene group having 1 to 3 carbon atoms. More preferably, R b is a methylene group or an ethylene group. Preferred embodiments of compound B are exemplified below.
(3)構造
前記樹脂(以下、便宜上「多分岐型PA樹脂」ともいう))は、化合物Aと化合物Bを縮合反応させて得られる。当該反応によって、アミド結合が生じ、ポリアミド構造を有する重合体となる。多分岐型PA樹脂の構造は以下で表される。
(3) Structure The resin (hereinafter, for convenience, also referred to as "hyperbranched PA resin") is obtained by a condensation reaction of compound A and compound B. This reaction produces an amide bond, resulting in a polymer having a polyamide structure. The structure of the hyperbranched PA resin is represented as follows.
式中、Y、Z,R、mは前述のとおり定義される。nは主鎖における繰り返し数であり、rは分岐鎖における繰り返し数であり、n>rである。nは、限定されないが好ましくは1~100、より好ましくは2~30である。rが過度に大きいとゲル化してしまい、rが過度に小さいと溶媒への溶解性が低下する。rは、多分岐型PA樹脂がゲル化せず、かつ溶解性を呈するように選択される。一態様においてrはnのおよそ10~60%程度でありうる。 In the formula, Y, Z, R, and m are defined as above. n is the number of repetitions in the main chain, and r is the number of repetitions in the branched chain, where n>r. n is not limited, but is preferably 1 to 100, and more preferably 2 to 30. If r is too large, gelation will occur, and if r is too small, solubility in the solvent will decrease. r is selected so that the hyperbranched PA resin does not gel and exhibits solubility. In one embodiment, r can be approximately 10 to 60% of n.
(4)特性
多分岐型PA樹脂はYの存在によって屈曲性を有し、かつ分岐鎖によって適度に低い密度を有する。したがって、溶媒への溶解性が良好であり、かつ製膜性も良好である。さらに、Yの一部または全部がフッ素化アルキレン基であると、樹脂の密度が適度に低下し溶解性がより高まるので好ましい。さらに、Yの一部または全部がフッ素化アルキレン基であると、多分岐型PA樹脂を分子内縮合する際に、樹脂の劣化を回避できる。Yがアルキレン基である単位と、Yがフッ素化アルキレン基である単位が存在する場合、当該アルキレン基:フッ素化アルキレン基のモル比は、1:(1.5~10)であることが好ましく、1:(2~6)であることがより好ましい。
(4) Characteristics The hyperbranched PA resin has flexibility due to the presence of Y, and has a moderately low density due to the branched chain. Therefore, it has good solubility in a solvent and good film-forming properties. Furthermore, when Y is a part or all of a fluorinated alkylene group, the density of the resin is appropriately reduced and the solubility is further increased, which is preferable. Furthermore, when Y is a part or all of a fluorinated alkylene group, deterioration of the resin can be avoided when the hyperbranched PA resin is subjected to intramolecular condensation. When a unit in which Y is an alkylene group and a unit in which Y is a fluorinated alkylene group are present, the molar ratio of the alkylene group to the fluorinated alkylene group is preferably 1:(1.5 to 10), more preferably 1:(2 to 6).
当該樹脂はリソグラフィー材料として有用である。また当該樹脂は高い屈折率を有するので、光学部品としても有用である。さらに、アミノ基とZは反応して環を形成するので、多分岐型PA樹脂は複素環構造を有する樹脂に転化できる。複素環構造を有する樹脂は耐熱性が極めて高く、リソグラフィー膜、特にリソグラフィー下層膜として有用である。 The resin is useful as a lithography material. In addition, since the resin has a high refractive index, it is also useful as an optical component. Furthermore, since the amino group reacts with Z to form a ring, the multi-branched PA resin can be converted into a resin having a heterocyclic structure. Resins having a heterocyclic structure have extremely high heat resistance and are useful as lithography films, particularly as lithography underlayer films.
2.多分岐型PA樹脂の製造方法
多分岐型PA樹脂は、化合物Aと化合物Bを縮合させて得られる。仕込比は、所望の分子量および分岐鎖が生じるように選択される。両者の仕込比はアミド結合を形成する官能基当量の比として決定することができる。当該官能基当量比(化合物Aの官能基当量:化合物Bの官能基当量)は、好ましくは(1~2):1、より好ましくは(1.1~1.6):1である。反応温度は、ゲルが生じないように選択され、一態様において20~40℃である。反応時間も限定されず、例えば20~72時間程度とすることができる。
2. Method for Producing Hyperbranched PA Resin Hyperbranched PA resin is obtained by condensing compound A and compound B. The charge ratio is selected so as to produce a desired molecular weight and branched chain. The charge ratio of the two can be determined as the ratio of functional group equivalents forming an amide bond. The functional group equivalent ratio (functional group equivalent of compound A: functional group equivalent of compound B) is preferably (1-2):1, more preferably (1.1-1.6):1. The reaction temperature is selected so as not to produce a gel, and is 20-40°C in one embodiment. The reaction time is not limited, and can be, for example, about 20-72 hours.
溶媒の量が少ないとゲルが生じやすくなり、多いと製造効率が低下する。一態様において溶媒の量は、化合物AとBの総量1重量部に対し、8~10重量部である。溶媒は、好ましくはNMP(N-メチルピロリドン)やDMF(ジメチルホルムアミド)等の非プロトン性溶媒である。反応は不活性雰囲気下で実施されることが好ましい。また、縮合反応には公知の縮合剤を用いることもできる。 If the amount of solvent is small, gelation is likely to occur, and if it is large, production efficiency decreases. In one embodiment, the amount of solvent is 8 to 10 parts by weight per 1 part by weight of the total amount of compounds A and B. The solvent is preferably an aprotic solvent such as NMP (N-methylpyrrolidone) or DMF (dimethylformamide). The reaction is preferably carried out under an inert atmosphere. Also, a known condensing agent can be used for the condensation reaction.
3.複素環構造を有する多分岐型樹脂
当該樹脂(以下、便宜上「多分岐型複素環樹脂」ともいう))は、多分岐型PA樹脂を分子内縮合反応させて得られる。当該反応によって、アミノ基とZが複素環構造を形成する。前述のとおり、Yの一部または全部がフッ素化アルキレン基であることが好ましい。Yがアルキレン基である単位と、Yがフッ素化アルキレン基である単位が存在する場合、当該アルキレン基:フッ素化アルキレン基のモル比は、1:(1.5~10)であることが好ましく、1:(2~6)であることがより好ましい。当該樹脂の構造は好ましくは以下で表される。
3. Multibranched resin having a heterocyclic structure The resin (hereinafter, for convenience, also referred to as "multibranched heterocyclic resin") is obtained by subjecting a multibranched PA resin to an intramolecular condensation reaction. Through this reaction, the amino group and Z form a heterocyclic structure. As described above, it is preferable that a part or all of Y is a fluorinated alkylene group. When there are units in which Y is an alkylene group and units in which Y is a fluorinated alkylene group, the molar ratio of the alkylene group:fluorinated alkylene group is preferably 1:(1.5 to 10), and more preferably 1:(2 to 6). The structure of the resin is preferably represented as follows:
Y1およびY2は、多分岐型PA樹脂のYに由来する。Y1はフッ素化アルキレン基、Y2はアルキレン基である。当該アルキレン基については多分岐型PA樹脂で説明したとおりである。 Y1 and Y2 are derived from Y of the hyperbranched PA resin. Y1 is a fluorinated alkylene group, and Y2 is an alkylene group. The alkylene group is as described for the hyperbranched PA resin.
Z’は、多分岐型PA樹脂のZに由来する。Z’は、独立に-O-、-S-、または-NH-である。合成のしやすさ等の観点から、Z’は-O-であることが好ましい。この場合、複素環はベンゾオキサゾール環であるので、この場合の樹脂は「多分岐型PBO樹脂」とも称される。 Z' is derived from Z in hyperbranched PA resin. Z' is independently -O-, -S-, or -NH-. From the standpoint of ease of synthesis, etc., Z' is preferably -O-. In this case, the heterocycle is a benzoxazole ring, so the resin in this case is also called a "hyperbranched PBO resin."
Xは多分岐型PA樹脂のArに由来する芳香族基を有する基である。Xは好ましくは以下で表される基である。 X is a group having an aromatic group derived from Ar of the hyperbranched PA resin. X is preferably a group represented by the following formula:
Arは芳香族基であり、多分岐型PA樹脂で説明したとおりである。Rbは炭素数が1~6のアルキレン基であり、その好ましい態様は多分岐型PA樹脂で説明したとおりである。 Ar is an aromatic group, as described above for the hyperbranched PA resin. Rb is an alkylene group having 1 to 6 carbon atoms, and preferred embodiments thereof are as described above for the hyperbranched PA resin.
Rおよびmは、多分岐型PA樹脂で説明したとおりである。 R and m are as explained for hyperbranched PA resin.
n1およびn2は主鎖における繰り返し数である。r1およびr2は分岐鎖における繰り返し数である。n1>r1かつn2>r2である。n1およびn2の和は多分岐型PA樹脂のnに相当し、r1およびr2の和は多分岐型PA樹脂のrに相当する。n1:n2およびr1:r2の比率は、Y1:Y2の比率に依存する。例えば、多分岐型PA樹脂がYとしてフッ素化アルキレンを含まない場合、式(2)におけるn1およびr1は0である。一態様においてr1とr2の合計は、n1とn2の合計のおよそ10~60%程度でありうる。 n1 and n2 are the repeat numbers in the main chain. r1 and r2 are the repeat numbers in the branched chain. n1 > r1 and n2 > r2 . The sum of n1 and n2 corresponds to n of the hyperbranched PA resin, and the sum of r1 and r2 corresponds to r of the hyperbranched PA resin. The ratio of n1 : n2 and r1 : r2 depends on the ratio of Y1: Y2 . For example, when the hyperbranched PA resin does not contain a fluorinated alkylene as Y, n1 and r1 in formula (2 ) are 0. In one embodiment, the sum of r1 and r2 can be about 10 to 60% of the sum of n1 and n2 .
4.多分岐型複素環樹脂の製造方法
当該樹脂は、(i)多分岐型PA樹脂を準備する工程、および(ii)前記樹脂を分子内縮合して複素環構造を形成する工程、を備える方法で製造される。工程(i)は前述のとおりである。工程(ii)は、多分岐型PA樹脂を250℃以上に加熱することで実施できる。当該温度は好ましくは300~320℃である。当該工程は不活性雰囲気下で実施されることが好ましい。
4. Method for Producing Hyperbranched Heterocyclic Resin The resin is produced by a method comprising the steps of (i) preparing a hyperbranched PA resin, and (ii) intramolecularly condensing the resin to form a heterocyclic structure. Step (i) is as described above. Step (ii) can be carried out by heating the hyperbranched PA resin to 250° C. or higher. The temperature is preferably 300 to 320° C. This step is preferably carried out under an inert atmosphere.
多分岐型複素環樹脂は、耐薬品性が極めて高い。そのため、前駆体である多分岐型PA樹脂をキャストする等して所望の形状(膜など)にし、その状態で本工程を実施することが好ましい。 Multi-branched heterocyclic resins have extremely high chemical resistance. For this reason, it is preferable to cast the precursor multi-branched PA resin into the desired shape (such as a membrane) and then carry out this process in that state.
5.組成物
[組成物]
前記多分岐型樹脂は、リソグラフィー用途または光学物品用途に好適であるので、当該用途用の組成物に有用である。
5. Composition [Composition]
The hyperbranched resin is suitable for lithography or optical article applications, and is therefore useful in compositions for such applications.
[リソグラフィー膜形成組成物]
リソグラフィー膜形成組成物は、前記多分岐型樹脂を必須成分として含む組成物であり、好ましくは溶媒を含む。当該組成物は、膜の欠陥低減(薄膜形成)が可能で、保存安定性が良好であり、高感度で特定の波長領域での高屈折率および耐熱性や耐薬品性を有し、かつ良好なレジストパターン形状を付与できる。溶媒への溶解性の観点から、多分岐型樹脂は好ましくは多分岐型PA樹脂である。
Lithographic Film-Forming Composition
The lithography film-forming composition is a composition containing the hyperbranched resin as an essential component, and preferably contains a solvent. The composition can reduce defects in the film (thin film formation), has good storage stability, has high sensitivity, a high refractive index in a specific wavelength region, heat resistance, and chemical resistance, and can provide a good resist pattern shape. From the viewpoint of solubility in the solvent, the hyperbranched resin is preferably a hyperbranched PA resin.
(リソグラフィー膜形成組成物の物性等)
当該組成物は、スピンコート等の公知の方法によってアモルファス膜を形成することができる。また、用いる現像液の種類によって、ポジ型レジストパターンおよびネガ型レジストパターンのいずれかを作り分けることができる。以下、当該組成物をレジスト組成物として用いた場合について説明する。
(Physical properties of lithography film-forming composition, etc.)
The composition can be used to form an amorphous film by a known method such as spin coating. Depending on the type of developer used, either a positive resist pattern or a negative resist pattern can be produced. The following describes the use of the composition as a resist composition.
リソグラフィー膜形成組成物がポジ型レジストパターンの場合、スピンコートによって形成されたアモルファス膜の23℃における現像液に対する溶解速度は、5Å/sec以下が好ましく、0.0005~5Å/secがより好ましく、0.05~5Å/secが更に好ましい。当該溶解速度が5Å/sec以下であると現像液に不溶なレジストとすることができる。また0.0005Å/sec以上の溶解速度を有すると、解像性が向上する場合もある。これは前記樹脂の露光前後の溶解性の変化により、現像液に溶解する露光部と、現像液に溶解しない未露光部との界面のコントラストが大きくなるからと推測される。またラインエッジラフネスの低減、ディフェクトの低減効果がある。 When the lithography film-forming composition is a positive resist pattern, the dissolution rate of the amorphous film formed by spin coating in a developer at 23°C is preferably 5 Å/sec or less, more preferably 0.0005 to 5 Å/sec, and even more preferably 0.05 to 5 Å/sec. If the dissolution rate is 5 Å/sec or less, the resist can be insoluble in the developer. If the dissolution rate is 0.0005 Å/sec or more, the resolution may be improved. This is presumably because the change in solubility of the resin before and after exposure increases the contrast at the interface between the exposed portion that dissolves in the developer and the unexposed portion that does not dissolve in the developer. It also has the effect of reducing line edge roughness and defects.
リソグラフィー膜形成組成物がネガ型レジストパターンの場合、スピンコートによって形成されたアモルファス膜の23℃における現像液に対する溶解速度は、10Å/sec以上であることが好ましい。当該溶解速度が10Å/sec以上であると現像液に易溶で、レジストに一層向いている。また10Å/sec以上の溶解速度を有すると、解像性が向上する場合もある。これは、前記樹脂のミクロの表面部位が溶解し、ラインエッジラフネスを低減するからと推測される。またディフェクトの低減効果がある。前記溶解速度は、23℃にて、アモルファス膜を所定時間現像液に浸漬させ、その浸漬前後の膜厚を、目視、エリプソメーターまたはQCM法等の公知の方法によって測定し決定できる。 When the lithography film-forming composition is a negative resist pattern, the dissolution rate of the amorphous film formed by spin coating in a developer at 23°C is preferably 10 Å/sec or more. When the dissolution rate is 10 Å/sec or more, the film is easily soluble in the developer, making it more suitable for use as a resist. In addition, a dissolution rate of 10 Å/sec or more may improve resolution. This is presumably because the microscopic surface portion of the resin dissolves, reducing line edge roughness. There is also an effect of reducing defects. The dissolution rate can be determined by immersing the amorphous film in a developer at 23°C for a predetermined time and measuring the film thickness before and after the immersion by a known method such as visual observation, an ellipsometer, or a QCM method.
ポジ型レジストパターンの場合、スピンコートによって形成されたアモルファス膜のKrFエキシマレーザー、極端紫外線、電子線またはX線等の放射線により露光した部分の23℃における現像液に対する溶解速度は、10Å/sec以上であることが好ましい。当該溶解速度が10Å/sec以上であると現像液に易溶で、レジストにより好適である。また10Å/sec以上の溶解速度を有すると、解像性が向上する場合もある。これは、前記樹脂のミクロの表面部位が溶解し、ラインエッジラフネスを低減するからと推測される。またディフェクトの低減効果がある。 In the case of a positive resist pattern, the dissolution rate in a developer at 23°C of the portion of the amorphous film formed by spin coating that has been exposed to radiation such as a KrF excimer laser, extreme ultraviolet light, electron beam or X-ray is preferably 10 Å/sec or more. A dissolution rate of 10 Å/sec or more means that the film is easily soluble in a developer, making it more suitable for use as a resist. A dissolution rate of 10 Å/sec or more may also improve resolution. This is presumably because the micro surface portions of the resin dissolve, reducing line edge roughness. There is also an effect of reducing defects.
ネガ型レジストパターンの場合、スピンコートによって形成されたアモルファス膜のKrFエキシマレーザー、極端紫外線、電子線またはX線等の放射線により露光した部分の23℃における現像液に対する溶解速度は、5Å/sec以下が好ましく、0.0005~5Å/secがより好ましく、0.05~5Å/secが更に好ましい。当該溶解速度が5Å/sec以下であると現像液に不溶なレジストとすることができる。また0.0005Å/sec以上の溶解速度を有すると、解像性が向上する場合もある。これは、前記樹脂の露光前後の溶解性の変化により、現像液に溶解する未露光部と、現像液に溶解しない露光部との界面のコントラストが大きくなるからと推測される。またラインエッジラフネスの低減、ディフェクトの低減効果がある。 In the case of a negative resist pattern, the dissolution rate in a developer at 23°C of the portion of the amorphous film formed by spin coating that has been exposed to radiation such as a KrF excimer laser, extreme ultraviolet light, electron beam or X-ray is preferably 5 Å/sec or less, more preferably 0.0005 to 5 Å/sec, and even more preferably 0.05 to 5 Å/sec. If the dissolution rate is 5 Å/sec or less, the resist can be insoluble in the developer. Furthermore, if the dissolution rate is 0.0005 Å/sec or more, the resolution may be improved. This is presumably because the change in solubility of the resin before and after exposure increases the contrast at the interface between the unexposed portion that dissolves in the developer and the exposed portion that does not dissolve in the developer. It also has the effect of reducing line edge roughness and defects.
(他の成分)
リソグラフィー膜形成組成物に使用される溶媒は、特に限定されず、国際公開第2020/226150号に開示されたものを使用できる。溶媒は、安全溶媒であることが好ましく、より好ましくは、PGMEA(プロピレングリコールモノメチルエーテルアセテート)、PGME(プロピレングリコールモノメチルエーテル)、CHN(シクロヘキサノン)、CPN(シクロペンタノン)、2-ヘプタノン、アニソール、酢酸ブチル、プロピオン酸エチルおよび乳酸エチルから選ばれる少なくとも一種であり、更に好ましくはPGMEA、PGMEおよびCHNから選ばれる少なくとも一種である。また、それらの溶媒の組み合わせによる混合溶媒であってもよい。
(Other ingredients)
The solvent used in the lithography film-forming composition is not particularly limited, and those disclosed in WO 2020/226150 can be used. The solvent is preferably a safe solvent, more preferably at least one selected from PGMEA (propylene glycol monomethyl ether acetate), PGME (propylene glycol monomethyl ether), CHN (cyclohexanone), CPN (cyclopentanone), 2-heptanone, anisole, butyl acetate, ethyl propionate, and ethyl lactate, and more preferably at least one selected from PGMEA, PGME, and CHN. In addition, it may be a mixed solvent by combining these solvents.
当該組成物において、固形成分の量と溶媒の量との関係は、特に限定されないが、固形成分および溶媒の合計重量を100重量%として、以下であってよい。
固形成分1~80重量%:溶媒20~99重量%
固形成分1~50重量%:溶媒50~99重量%
固形成分2~40重量%:溶媒60~98重量%
固形成分2~10重量%:溶媒90~98重量%
In the composition, the relationship between the amount of the solid component and the amount of the solvent is not particularly limited, but may be the following, with the total weight of the solid component and the solvent being 100% by weight:
Solid content: 1-80% by weight; Solvent: 20-99% by weight
Solid content 1-50% by weight: Solvent 50-99% by weight
Solid content: 2-40% by weight; Solvent: 60-98% by weight
Solid content: 2-10% by weight; Solvent: 90-98% by weight
当該組成物は、他の固形成分として、酸発生剤(C)、酸架橋剤(G)、酸拡散制御剤(E)およびその他の成分(F)からなる群より選ばれる少なくとも一種を含有してもよい。 The composition may contain at least one solid component selected from the group consisting of an acid generator (C), an acid crosslinker (G), an acid diffusion controller (E), and other components (F).
当該組成物において、前記多分岐型樹脂の含有量は、特に限定されないが、固形成分の全重量(前記樹脂、酸発生剤(C)、架橋剤(G)、酸拡散制御剤(E)およびその他の成分(F)などの任意に使用される固形成分の総和、以下同様)の50~99.4重量%であることが好ましく、より好ましくは55~90重量%、更に好ましくは60~80重量%、特に好ましくは60~70重量%である。前記含有量の場合、解像度が一層向上し、ラインエッジラフネス(LER)が一層小さくなる。 In the composition, the content of the hyperbranched resin is not particularly limited, but is preferably 50 to 99.4% by weight of the total weight of solid components (the sum of optional solid components such as the resin, acid generator (C), crosslinking agent (G), acid diffusion controller (E) and other components (F), the same applies below), more preferably 55 to 90% by weight, even more preferably 60 to 80% by weight, and particularly preferably 60 to 70% by weight. With this content, the resolution is further improved and the line edge roughness (LER) is further reduced.
(酸発生剤(C))
当該組成物は、可視光線、紫外線、エキシマレーザー、電子線、極端紫外線(EUV)、X線およびイオンビームから選ばれるいずれかの放射線の照射により直接的または間接的に酸を発生する酸発生剤(C)を一種以上含有することが好ましい。
(Acid Generator (C))
The composition preferably contains one or more acid generators (C) that generate an acid directly or indirectly when irradiated with any radiation selected from visible light, ultraviolet light, an excimer laser, an electron beam, extreme ultraviolet light (EUV), X-rays, and an ion beam.
この場合、当該組成物において、酸発生剤(C)の含有量は、固形成分の全重量の0.001~49重量%が好ましく、1~40重量%がより好ましく、3~30重量%が更に好ましく、10~25重量%が特に好ましい。前記含有量の範囲内で酸発生剤(C)を使用することにより、一層高感度でかつ一層低エッジラフネスのパターンプロファイルが得られる。 In this case, the content of the acid generator (C) in the composition is preferably 0.001 to 49 wt %, more preferably 1 to 40 wt %, even more preferably 3 to 30 wt %, and particularly preferably 10 to 25 wt % of the total weight of the solid components. By using the acid generator (C) within the above content range, a pattern profile with higher sensitivity and lower edge roughness can be obtained.
当該組成物では、系内に酸が発生すれば、酸の発生方法は限定されない。g線、i線などの紫外線の代わりにエキシマレーザーを使用すれば、より微細加工が可能であるし、また高エネルギー線である電子線、極端紫外線、X線、イオンビームを使用すれば更に微細加工が可能である。 As long as the composition generates an acid within the system, there are no limitations on the method of generating the acid. If an excimer laser is used instead of ultraviolet rays such as g-rays or i-rays, finer processing is possible, and if high-energy rays such as electron beams, extreme ultraviolet rays, X-rays, or ion beams are used, even finer processing is possible.
前記酸発生剤(C)は、特に限定されず、例えば国際公開第2017/033943号に開示された化合物が挙げられる。酸発生剤(C)としては、芳香環を有する酸発生剤が好ましく、アリール基を有するスルホン酸イオンを有する酸発生剤がより好ましく、ジフェニルトリメチルフェニルスルホニウムp-トルエンスルホネート、トリフェニルスルホニウムp-トルエンスルホネート、トリフェニルスルホニウムトリフルオロメタンスルホナート、トリフェニルスルホニウムノナフルオロブタンスルホナートが特に好ましい。該酸発生剤を用いることで、ラインエッジラフネスを低減することができる。 The acid generator (C) is not particularly limited, and examples thereof include the compounds disclosed in International Publication No. 2017/033943. As the acid generator (C), an acid generator having an aromatic ring is preferable, an acid generator having a sulfonate ion with an aryl group is more preferable, and diphenyltrimethylphenylsulfonium p-toluenesulfonate, triphenylsulfonium p-toluenesulfonate, triphenylsulfonium trifluoromethanesulfonate, and triphenylsulfonium nonafluorobutanesulfonate are particularly preferable. By using such an acid generator, line edge roughness can be reduced.
当該組成物は、酸発生剤として国際公開第2020/226150号に記載されたジアゾナフトキノン光活性化合物を更に含有することが好ましい。これらの中でも低ラフネスおよび溶解性の観点から、非ポリマー性ジアゾナフトキノン光活性化合物であることが好ましく、より好ましくは分子量1500以下の低分子化合物であり、さらに好ましくは分子量1200以下、特に好ましくは分子量1000以下である。このような非ポリマー性ジアゾナフトキノン光活性化合物の好ましい具体例としては、国際公開第2016/158881号に開示された非ポリマー性ジアゾナフトキノン光活性化合物が挙げられる。前記酸発生剤(C)は、単独でまたは2種以上を使用することができる。 The composition preferably further contains a diazonaphthoquinone photoactive compound described in WO 2020/226150 as an acid generator. Among these, from the viewpoint of low roughness and solubility, a non-polymeric diazonaphthoquinone photoactive compound is preferable, more preferably a low molecular weight compound having a molecular weight of 1500 or less, even more preferably a molecular weight of 1200 or less, and particularly preferably a molecular weight of 1000 or less. A preferred example of such a non-polymeric diazonaphthoquinone photoactive compound is the non-polymeric diazonaphthoquinone photoactive compound disclosed in WO 2016/158881. The acid generator (C) can be used alone or in combination with two or more kinds.
(架橋剤(G))
当該は、ネガ型レジスト材料として使用する場合やポジ型レジスト材料でもパターンの強度を増すための添加剤として使用する場合に、架橋剤(G)を一種以上含むことが好ましい。架橋剤は好ましくは酸架橋剤である。酸架橋剤(G)とは、酸発生剤(C)から発生した酸の存在下で、前記樹脂を分子内または分子間架橋し得る化合物である。このような酸架橋剤(G)は、特に限定されないが、例えば前記樹脂を架橋し得る1種以上の基(以下、「架橋性基」という。)を有する化合物を挙げることができる。
(Crosslinking Agent (G))
When the resist is used as a negative resist material or as an additive for increasing the strength of the pattern in a positive resist material, it is preferable to include one or more crosslinking agents (G). The crosslinking agent is preferably an acid crosslinking agent. The acid crosslinking agent (G) is a compound capable of intramolecular or intermolecular crosslinking of the resin in the presence of an acid generated from the acid generator (C). Such an acid crosslinking agent (G) is not particularly limited, but may be, for example, a compound having one or more groups capable of crosslinking the resin (hereinafter referred to as "crosslinkable group").
このような架橋性基の具体例としては、特に限定されないが、国際公開第2020/226150号に記載されているものを例示できる。酸架橋剤(G)の架橋性基としては、ヒドロキシアルキル基、およびアルコキシアルキル基等が好ましく、特にアルコキシメチル基が好ましい。 Specific examples of such crosslinkable groups include, but are not limited to, those described in WO 2020/226150. As the crosslinkable group of the acid crosslinker (G), hydroxyalkyl groups and alkoxyalkyl groups are preferred, and alkoxymethyl groups are particularly preferred.
前記架橋性基を有する酸架橋剤(G)としては、特に限定されないが、国際公開第2020/226150号に記載されているものを例示できる。 The acid crosslinking agent (G) having a crosslinkable group is not particularly limited, but examples thereof include those described in WO 2020/226150.
酸架橋剤(G)としては、更に、国際公開第2020/226150号に記載されているようなフェノール性水酸基を有する化合物、ならびにアルカリ可溶性樹脂中の酸性官能基に前記架橋性基を導入し、架橋性を付与した化合物および樹脂を使用することができる。 Further examples of the acid crosslinking agent (G) that can be used include compounds having a phenolic hydroxyl group as described in WO 2020/226150, as well as compounds and resins that have been given crosslinkability by introducing the crosslinkable group into the acidic functional group in an alkali-soluble resin.
当該組成物において酸架橋剤(G)は、アルコキシアルキル化ウレア化合物もしくはその樹脂、またはアルコキシアルキル化グリコールウリル化合物もしくはその樹脂(酸架橋剤(G1))、分子内にベンゼン環を1~6有し、ヒドロキシアルキル基またはアルコキシアルキル基を分子内全体に2以上有し、該ヒドロキシアルキル基またはアルコキシアルキル基が前記いずれかのベンゼン環に結合しているフェノール誘導体(酸架橋剤(G2))、少なくとも一つのα-ヒドロキシイソプロピル基を有する化合物(酸架橋剤(G3))が好ましい。例えば、国際公開第2017/033943号に開示された化合物が挙げられる。 In the composition, the acid crosslinker (G) is preferably an alkoxyalkylated urea compound or a resin thereof, or an alkoxyalkylated glycoluril compound or a resin thereof (acid crosslinker (G1)), a phenol derivative having 1 to 6 benzene rings in the molecule and having two or more hydroxyalkyl groups or alkoxyalkyl groups throughout the molecule, with the hydroxyalkyl groups or alkoxyalkyl groups bonded to any of the benzene rings (acid crosslinker (G2)), or a compound having at least one α-hydroxyisopropyl group (acid crosslinker (G3)). Examples include the compounds disclosed in WO 2017/033943.
当該組成物において、酸架橋剤(G)の含有量は、固形成分の全重量の0.5~49重量%が好ましく、0.5~40重量%がより好ましく、1~30重量%が更に好ましく、2~20重量%が特に好ましい。前記酸架橋剤(G)の含有割合を0.5重量%以上とすると、レジスト膜のアルカリ現像液に対する溶解性の抑制効果を向上させ、残膜率が低下したり、パターンの膨潤や蛇行が生じたりするのを抑制することができるので好ましく、一方、49重量%以下とすると、レジストとしての耐熱性の低下を抑制できることから好ましい。 In the composition, the content of the acid crosslinking agent (G) is preferably 0.5 to 49% by weight, more preferably 0.5 to 40% by weight, even more preferably 1 to 30% by weight, and particularly preferably 2 to 20% by weight, of the total weight of the solid components. A content of the acid crosslinking agent (G) of 0.5% by weight or more is preferable because it improves the effect of suppressing the solubility of the resist film in an alkaline developer and can suppress a decrease in the remaining film rate and the occurrence of swelling and meandering of the pattern, while a content of 49% by weight or less is preferable because it can suppress a decrease in the heat resistance of the resist.
また、前記酸架橋剤(G)中の前記酸架橋剤(G1)、前記酸架橋剤(G2)、前記酸架橋剤(G3)から選ばれる少なくとも1種の化合物の含有量も特に限定はなく、レジストパターンを形成する際に使用される基板の種類等によって種々の範囲とすることができる。 The content of at least one compound selected from the acid crosslinker (G1), the acid crosslinker (G2), and the acid crosslinker (G3) in the acid crosslinker (G) is not particularly limited, and can be in various ranges depending on the type of substrate used when forming the resist pattern, etc.
(酸拡散制御剤(E))
当該組成物は、放射線照射により酸発生剤から生じた酸のレジスト膜中における拡散を制御して、未露光領域での好ましくない化学反応を阻止する作用等を有する酸拡散制御剤(E)を含有してもよい。この様な酸拡散制御剤(E)を使用することにより、当該組成物の貯蔵安定性が向上する。また解像度が一層向上するとともに、放射線照射前の引き置き時間、放射線照射後の引き置き時間の変動によるレジストパターンの線幅変化を抑えることができ、プロセス安定性に極めて優れたものとなる。
(Acid Diffusion Controller (E))
The composition may contain an acid diffusion controller (E) that has the effect of controlling the diffusion of the acid generated from the acid generator by radiation exposure in the resist film, thereby preventing undesirable chemical reactions in unexposed regions. By using such an acid diffusion controller (E), the storage stability of the composition is improved. In addition, the resolution is further improved, and the line width change of the resist pattern caused by the variation of the exposure time before and after radiation exposure can be suppressed, resulting in extremely excellent process stability.
このような酸拡散制御剤(E)は、特に限定されず、例えば、窒素原子含有塩基性化合物、塩基性スルホニウム化合物、塩基性ヨードニウム化合物等の放射線分解性塩基性化合物が挙げられる。酸拡散制御剤(E)としては、例えば、国際公開第2017/033943号に開示された化合物が挙げられる。酸拡散制御剤(E)は、単独でまたは2種以上を使用することができる。 Such an acid diffusion controller (E) is not particularly limited, and examples thereof include radiolytic basic compounds such as nitrogen atom-containing basic compounds, basic sulfonium compounds, and basic iodonium compounds. Examples of the acid diffusion controller (E) include the compounds disclosed in WO 2017/033943. The acid diffusion controller (E) may be used alone or in combination of two or more kinds.
酸拡散制御剤(E)の含有量は、固形成分の全重量の0.001~49重量%が好ましく、0.01~10重量%がより好ましく、0.01~5重量%が更に好ましく、0.01~3重量%が特に好ましい。酸拡散制御剤(E)の含有量が前記範囲内であると、解像度の低下、パターン形状、寸法忠実度等の劣化を一層抑制できる。更に、電子線照射から放射線照射後加熱までの引き置き時間が長くなっても、パターン上層部の形状が劣化することがない。また、酸拡散制御剤(E)の含有量が10重量%以下であると、感度、未露光部の現像性等の低下を防ぐことができる。またこのような酸拡散制御剤を使用することにより、当該組成物の貯蔵安定性が向上し、また解像度が向上するとともに、放射線照射前の引き置き時間、放射線照射後の引き置き時間の変動によるレジストパターンの線幅変化を抑えることができ、プロセス安定性に極めて優れたものとなる。 The content of the acid diffusion control agent (E) is preferably 0.001 to 49% by weight, more preferably 0.01 to 10% by weight, even more preferably 0.01 to 5% by weight, and particularly preferably 0.01 to 3% by weight, based on the total weight of the solid components. When the content of the acid diffusion control agent (E) is within the above range, the deterioration of the resolution, pattern shape, dimensional fidelity, etc. can be further suppressed. Furthermore, even if the waiting time from electron beam irradiation to heating after radiation irradiation is long, the shape of the upper layer of the pattern does not deteriorate. Furthermore, when the content of the acid diffusion control agent (E) is 10% by weight or less, the deterioration of the sensitivity, developability of the unexposed part, etc. can be prevented. Furthermore, by using such an acid diffusion control agent, the storage stability of the composition is improved, the resolution is improved, and changes in the line width of the resist pattern due to fluctuations in the waiting time before radiation irradiation and the waiting time after radiation irradiation can be suppressed, resulting in extremely excellent process stability.
(その他の成分(F))
当該組成物には、本実施形態の目的を阻害しない範囲で、必要に応じて、その他の成分(F)として、溶解促進剤、溶解制御剤、増感剤、界面活性剤および有機カルボン酸またはリンのオキソ酸もしくはその誘導体等の各種添加剤を1種または2種以上添加することができる。その他の成分(F)としては、例えば、国際公開第2017/033943号に開示された化合物が挙げられる。
(Other Components (F))
To the composition, one or more of various additives such as a dissolution promoter, a dissolution control agent, a sensitizer, a surfactant, and an organic carboxylic acid or a phosphorus oxo acid or a derivative thereof can be added as other components (F) as necessary, within the scope of not impairing the object of this embodiment. Examples of other components (F) include the compounds disclosed in WO 2017/033943.
その他の成分(F)の合計含有量は、固形成分の全重量の0~49重量%が好ましく、0~5重量%がより好ましく、0~1重量%が更に好ましく、0重量%が特に好ましい。 The total content of other components (F) is preferably 0 to 49% by weight, more preferably 0 to 5% by weight, even more preferably 0 to 1% by weight, and particularly preferably 0% by weight, of the total weight of the solid components.
当該組成物において、前記樹脂、酸発生剤(C)、酸拡散制御剤(E)、その他の成分(F)の含有量(前記樹脂/酸発生剤(C)/酸拡散制御剤(E)/その他の成分(F))は、固形物基準の重量%で、好ましくは50~99.4/0.001~49/0.001~49/0~49、より好ましくは55~90/1~40/0.01~10/0~5、更に好ましくは60~80/3~30/0.01~5/0~1、特に好ましくは60~70/10~25/0.01~3/0である。
各成分の含有割合は、その総和が100重量%になるように各範囲から選ばれる。前記含有割合にすると、感度、解像度、現像性等の性能に一層優れる。
In the composition, the content of the resin, the acid generator (C), the acid diffusion controller (E), and the other components (F) (the resin/the acid generator (C)/the acid diffusion controller (E)/the other components (F)) is, in weight % on a solid basis, preferably 50 to 99.4/0.001 to 49/0.001 to 49/0 to 49, more preferably 55 to 90/1 to 40/0.01 to 10/0 to 5, still more preferably 60 to 80/3 to 30/0.01 to 5/0 to 1, and particularly preferably 60 to 70/10 to 25/0.01 to 3/0.
The content of each component is selected from the respective ranges so that the sum of the components is 100% by weight. When the content is within the above range, the performance such as sensitivity, resolution, developability, etc. is further improved.
当該組成物の調製方法は、特に限定されず、例えば、使用時に各成分を溶媒に溶解して均一溶液とし、その後、必要に応じて、例えば孔径0.2μm程度のフィルター等でろ過する方法等が挙げられる。 The method for preparing the composition is not particularly limited, and examples include a method in which each component is dissolved in a solvent at the time of use to prepare a homogeneous solution, and then, if necessary, filtered using a filter with a pore size of about 0.2 μm.
当該組成物は、効果を損なわない範囲で他の樹脂を含むことができる。当該他の樹脂は、特に限定されず、例えば、ノボラック樹脂、ポリビニルフェノール類、ポリアクリル酸、ポリビニルアルコール、スチレン-無水マレイン酸樹脂、およびアクリル酸、ビニルアルコール、またはビニルフェノールを単量体単位として含む重合体あるいはこれらの誘導体などが挙げられる。当該他の樹脂の含有量は、特に限定されず、種類に応じて適宜調節される。当該他の樹脂の含有量は、前記多分岐型樹脂100重量部当たり、30重量部以下が好ましく、より好ましくは10重量部以下、更に好ましくは5重量部以下、特に好ましくは0重量部である。 The composition may contain other resins to the extent that the effect is not impaired. The other resins are not particularly limited, and examples thereof include novolac resins, polyvinylphenols, polyacrylic acid, polyvinyl alcohol, styrene-maleic anhydride resins, and polymers containing acrylic acid, vinyl alcohol, or vinylphenol as monomer units, or derivatives thereof. The content of the other resins is not particularly limited, and is adjusted appropriately depending on the type. The content of the other resins is preferably 30 parts by weight or less, more preferably 10 parts by weight or less, even more preferably 5 parts by weight or less, and particularly preferably 0 parts by weight, per 100 parts by weight of the multi-branched resin.
[パターン形成方法]
パターン形成方法として、前記リソグラフィー膜形成組成物を基板上に塗布して膜(レジスト膜)を形成する膜形成工程と、形成された膜(レジスト膜)を露光する露光工程と、前記露光工程において露光された膜(レジスト膜)を現像してパターン(レジストパターン)を形成する現像工程とを備える方法が挙げられる。当該レジストパターンは、多層プロセスにおける上層レジストとして用いることもできる。
[Pattern formation method]
The pattern forming method includes a film forming step of applying the lithography film forming composition onto a substrate to form a film (resist film), an exposure step of exposing the formed film (resist film), and a development step of developing the film (resist film) exposed in the exposure step to form a pattern (resist pattern). The resist pattern can also be used as an upper layer resist in a multilayer process.
(膜形成工程)
例えば、次のように本工程を実施できる。まず、従来公知の基板上に前記レジスト組成物を、回転塗布、流延塗布、ロール塗布等の塗布手段によって塗布することによりレジスト膜を形成する。従来公知の基板とは、特に限定されず、例えば、電子部品用の基板や、これに所定の配線パターンが形成されたもの等を例示することができる。より具体的には、特に限定されないが、例えば、シリコンウェハー、銅、クロム、鉄、アルミニウム等の金属製の基板や、ガラス基板等が挙げられる。配線パターンの材料としては、特に限定されないが、例えば銅、アルミニウム、ニッケル、金等が挙げられる。また必要に応じて、前述基板上に無機系の膜または有機系の膜が設けられたものであってもよい。無機系の膜としては、特に限定されないが、例えば、無機反射防止膜(無機BARC)が挙げられる。有機系の膜としては、特に限定されないが、例えば、有機反射防止膜(有機BARC)が挙げられる。ヘキサメチレンジシラザン等による表面処理を行ってもよい。次に、必要に応じて、塗布した基板を加熱する。加熱条件は、前記組成物の組成等により変動するが、好ましくは20~250℃、より好ましくは20~150℃である。加熱することによって、レジストの基板に対する密着性が向上する場合があり好ましい。
(Film formation process)
For example, this process can be carried out as follows. First, the resist composition is applied onto a conventionally known substrate by a coating means such as spin coating, casting coating, or roll coating to form a resist film. The conventionally known substrate is not particularly limited, and examples thereof include substrates for electronic components and those on which a predetermined wiring pattern is formed. More specifically, examples thereof include, but are not particularly limited to, silicon wafers, metal substrates such as copper, chromium, iron, and aluminum, and glass substrates. Examples of materials for the wiring pattern include, but are not particularly limited to, copper, aluminum, nickel, and gold. If necessary, an inorganic film or an organic film may be provided on the substrate. Examples of inorganic films include, but are not particularly limited to, inorganic anti-reflective films (inorganic BARC). Examples of organic films include, but are not particularly limited to, organic anti-reflective films (organic BARC). Surface treatment with hexamethylenedisilazane or the like may be performed. Next, if necessary, the coated substrate is heated. The heating conditions vary depending on the composition of the composition, etc., but are preferably 20 to 250° C., more preferably 20 to 150° C. Heating is preferable because it may improve the adhesion of the resist to the substrate.
(露光工程)
例えば、次のように本工程を実施できる。可視光線、紫外線、エキシマレーザー、電子線、極端紫外線(EUV)、X線、およびイオンビームからなる群から選ばれるいずれかの放射線により、レジスト膜を所望のパターンに露光する。露光条件等は、前記組成物の組成等に応じて適宜選定される。レジストパターンの形成方法においては、露光における高精度の微細パターンを安定して形成するために、放射線照射後に加熱することが好ましい。加熱条件は、前記組成物の組成等により変動するが、好ましくは20~250℃、より好ましくは20~150℃である。
(Exposure process)
For example, this step can be carried out as follows. The resist film is exposed to any radiation selected from the group consisting of visible light, ultraviolet light, excimer laser, electron beam, extreme ultraviolet light (EUV), X-rays, and ion beams in a desired pattern. The exposure conditions and the like are appropriately selected depending on the composition and the like of the composition. In the method for forming a resist pattern, it is preferable to heat the resist film after irradiation with radiation in order to stably form a highly accurate fine pattern in the exposure. The heating conditions vary depending on the composition and the like of the composition, but are preferably 20 to 250°C, more preferably 20 to 150°C.
(現像工程)
例えば、次のように本工程を実施できる。露光されたレジスト膜を現像液で現像することにより、所定のレジストパターンを形成する。前記現像液としては、前記樹脂に対して溶解度パラメーター(SP値)の近い溶剤を選択することが好ましい。好適な溶剤としては国際公開第2020/226150号に開示されているものを挙げることができる。
(Developing process)
For example, this process can be carried out as follows. The exposed resist film is developed with a developer to form a predetermined resist pattern. As the developer, it is preferable to select a solvent having a solubility parameter (SP value) close to that of the resin. Suitable solvents include those disclosed in International Publication No. 2020/226150.
現像液には、必要に応じて界面活性剤を適当量添加することができる。界面活性剤としては特に限定されないが、例えば、イオン性や非イオン性のフッ素系またはシリコン系界面活性剤等を用いることができる。これらの界面活性剤としては、国際公開第2020/226150号に開示されているものを挙げることができる。非イオン性の界面活性剤としてフッ素系界面活性剤またはシリコン系界面活性剤を用いることが更に好ましい。 If necessary, an appropriate amount of a surfactant can be added to the developer. The surfactant is not particularly limited, but for example, an ionic or nonionic fluorine-based or silicon-based surfactant can be used. Examples of these surfactants include those disclosed in International Publication No. 2020/226150. It is more preferable to use a fluorine-based surfactant or a silicon-based surfactant as the nonionic surfactant.
界面活性剤の使用量は現像液の全量に対して、通常0.001~5重量%、好ましくは0.005~2重量%、更に好ましくは0.01~0.5重量%である。 The amount of surfactant used is usually 0.001 to 5% by weight, preferably 0.005 to 2% by weight, and more preferably 0.01 to 0.5% by weight, based on the total amount of the developer.
現像方法としては、たとえば、現像液が満たされた槽中に基板を一定時間浸漬する方法(ディップ法)、基板表面に現像液を表面張力によって盛り上げて一定時間静止することで現像する方法(パドル法)、基板表面に現像液を噴霧する方法(スプレー法)、一定速度で回転している基板上に一定速度で現像液塗出ノズルをスキャンしながら現像液を塗出しつづける方法(ダイナミックディスペンス法)などを適用することができる。パターンの現像を行なう時間には特に制限はないが、好ましくは10秒間~90秒間である。また、現像を行う工程の後に、他の溶媒に置換しながら、現像を停止する工程を実施してもよい。 Development methods that can be applied include, for example, a method in which the substrate is immersed in a tank filled with developer for a certain period of time (dip method), a method in which developer is piled up on the substrate surface by surface tension and left to stand for a certain period of time (paddle method), a method in which developer is sprayed onto the substrate surface (spray method), and a method in which developer is continuously dispensed onto a substrate rotating at a constant speed while a developer dispensing nozzle is scanned at a constant speed (dynamic dispensing method). There is no particular limit to the time for developing the pattern, but it is preferably 10 to 90 seconds. After the development step, a step of stopping development by replacing the solvent with another solvent may be carried out.
(他の工程)
現像の後には、有機溶剤を含むリンス液を用いて洗浄する工程を含むことが好ましい。現像後のリンス工程に用いるリンス液およびリンス方法としては、国際公開第2020/226150号に開示されているものを挙げることができる。
(Other processes)
After the development, it is preferable to include a step of washing with a rinse solution containing an organic solvent. Examples of the rinse solution and rinse method used in the rinse step after development include those disclosed in WO 2020/226150.
レジストパターンを形成した後、エッチングすることによりパターン配線基板が得られる。エッチングの方法はプラズマガスを使用するドライエッチングおよびアルカリ溶液、塩化第二銅溶液、塩化第二鉄溶液等によるウェットエッチングなど公知の方法で行うことができる。 After forming the resist pattern, a patterned wiring board is obtained by etching. Etching can be performed by known methods such as dry etching using plasma gas and wet etching using an alkaline solution, cupric chloride solution, ferric chloride solution, etc.
レジストパターンを形成した後、めっきを行うこともできる。前記めっき法としては、特に限定されないが、例えば、銅めっき、はんだめっき、ニッケルめっき、金めっきなどがある。 After forming the resist pattern, plating can also be performed. The plating method is not particularly limited, but examples include copper plating, solder plating, nickel plating, and gold plating.
エッチング後の残存レジストパターンは有機溶剤で剥離することができる。前記有機溶剤および剥離方法としては国際公開第2020/226150号に開示されているものを挙げることができる。 The remaining resist pattern after etching can be stripped off with an organic solvent. Examples of the organic solvent and stripping method include those disclosed in WO 2020/226150.
配線基板は、レジストパターン形成後、金属を真空中で蒸着し、その後レジストパターンを溶液で溶かす方法、すなわちリフトオフ法により形成することもできる。 The wiring board can also be formed by forming a resist pattern, evaporating metal in a vacuum, and then dissolving the resist pattern in a solution, i.e., by the lift-off method.
[リソグラフィー下層膜形成組成物、リソグラフィー下層膜、およびパターン形成方法]
(第一の実施形態)
<リソグラフィー下層膜形成組成物>
本実施形態に係るリソグラフィー下層膜形成組成物(以下「下層膜形成組成物」ともいう)は、前記多分岐型樹脂と、ケイ素含有化合物(例えば、加水分解性オルガノシラン、その加水分解物またはその加水分解縮合物)と、を含有する。下層膜形成組成物は、炭素濃度が比較的高く、酸素濃度が比較的低く、耐熱性が高く、溶媒溶解性も高い。このため、パターンの矩形性に優れる。また、膜の欠陥低減(薄膜形成)が可能で、保存安定性が良好であり、高感度で特定の波長領域での高屈折率および透明性を有し、かつ良好なレジストパターン形状を付与できる。
[Lithography underlayer film forming composition, lithography underlayer film, and pattern formation method]
First Embodiment
<Lithography underlayer film forming composition>
The lithography underlayer film forming composition according to this embodiment (hereinafter also referred to as "underlayer film forming composition") contains the above-mentioned multi-branched resin and a silicon-containing compound (for example, hydrolyzable organosilane, its hydrolyzate or its hydrolyzed condensate). The underlayer film forming composition has a relatively high carbon concentration, a relatively low oxygen concentration, high heat resistance, and high solvent solubility. Therefore, the pattern has excellent rectangularity. In addition, it is possible to reduce film defects (thin film formation), has good storage stability, has high sensitivity, a high refractive index and transparency in a specific wavelength region, and can impart a good resist pattern shape.
下層膜形成組成物は、例えば、上層レジスト(フォトレジスト等)とハードマスクや有機下層膜などとの間に更にレジスト下層膜を備えた多層レジスト法に好適に用いることができる。このような多層レジスト法では、例えば、基板上の有機下層膜またはハードマスクを介してその上にレジスト下層膜を塗布法などによって形成し、そのレジスト下層膜上に上層レジスト(例えば、フォトレジスト、電子線レジスト、EUVレジスト)を形成する。そして、露光と現像とによってレジストパターンを形成し、そのレジストパターンを用いてレジスト下層膜をドライエッチングしてパターンの転写を行い、有機下層膜をエッチングすることによりパターンを転写しその有機下層膜により基板の加工を行う。 The underlayer film forming composition can be suitably used, for example, in a multilayer resist method in which a resist underlayer film is provided between an upper layer resist (photoresist, etc.) and a hard mask or organic underlayer film. In such a multilayer resist method, for example, a resist underlayer film is formed on an organic underlayer film or hard mask on a substrate by a coating method or the like, and an upper layer resist (for example, photoresist, electron beam resist, EUV resist) is formed on the resist underlayer film. A resist pattern is then formed by exposure and development, and the resist underlayer film is dry etched using the resist pattern to transfer the pattern, and the organic underlayer film is etched to transfer the pattern, and the substrate is processed using the organic underlayer film.
即ち、下層膜形成組成物を用いて形成されたリソグラフィー下層膜(レジスト下層膜)は、上層レジストとインターミキシングを起こしにくく、かつ耐熱性を有する。例えば、当該下層膜は、ハロゲン系(フッ素系)のエッチングガスに対するエッチング速度が、マスクとして用いられるパターニングされた上層レジストよりも大きいため、矩形で良好なパターンを得ることができる。更に、当該レジスト下層膜は酸素系エッチングガスに対する耐性が高いため、ハードマスクなど基材上に設けられた層のパターニング時には良好なマスクとして機能しうる。また、下層膜形成組成物は、レジスト下層膜を複数積層された態様にも用いることができる。この場合、当該レジスト下層膜の位置(何層目に積層されているか)は特に限定されず、上層レジストの直下であってもよく、一番基板側に位置する層であってもよいし、レジスト下層膜で挟まれた態様であってもよい。本開示において、リソグラフィー下層膜とレジスト下層膜との文言は互換的に使用される。 That is, the lithography underlayer film (resist underlayer film) formed using the underlayer film forming composition is less likely to cause intermixing with the upper layer resist and has heat resistance. For example, the etching rate of the underlayer film against a halogen-based (fluorine-based) etching gas is higher than that of the patterned upper layer resist used as a mask, so that a good rectangular pattern can be obtained. Furthermore, since the resist underlayer film has high resistance to oxygen-based etching gas, it can function as a good mask when patterning a layer provided on a substrate, such as a hard mask. The underlayer film forming composition can also be used in an embodiment in which multiple resist underlayer films are laminated. In this case, the position of the resist underlayer film (which layer it is laminated in) is not particularly limited, and it may be directly under the upper layer resist, may be the layer located closest to the substrate, or may be sandwiched between the resist underlayer films. In this disclosure, the terms lithography underlayer film and resist underlayer film are used interchangeably.
微細なパターンを形成する上で、パターン倒れを防ぐためにレジスト膜厚が薄くなる傾向がある。レジストの薄膜化によりその下層に存在する膜にパターンを転写するためのドライエッチングは、上層の膜よりもエッチング速度が高くなければパターン転写ができない。本実施形態では、基板上に有機下層膜を介して、その上を本実施形態のレジスト下層膜(シリコン系化合物含有)で被覆し、さらにその上をレジスト膜(有機レジスト膜)で被覆することができる。有機系成分の膜と無機系成分の膜とはエッチングガスの選択によりドライエッチング速度が大きく異なり、有機系成分の膜は酸素系ガスでドライエッチング速度が高くなり、無機系成分の膜はハロゲン含有ガスでドライエッチング速度が高くなる。例えば、パターン転写されたレジスト下層膜を用いて、その下層の有機下層膜を酸素系ガスでドライエッチングして有機下層膜にパターン転写を行い、そのパターン転写された有機下層膜で、ハロゲン含有ガスを用いて基板加工を行うことができる。 In forming fine patterns, the resist film tends to be thin to prevent pattern collapse. When the resist is thinned, the dry etching for transferring the pattern to the film existing in the lower layer cannot transfer the pattern unless the etching rate is higher than that of the upper layer film. In this embodiment, an organic underlayer film is placed on a substrate, and the resist underlayer film (containing a silicon-based compound) of this embodiment is coated on top of the organic underlayer film, which is then coated with a resist film (organic resist film). The dry etching rate of organic component films and inorganic component films differs greatly depending on the etching gas selected, and the dry etching rate of organic component films is high with oxygen-based gases, and the dry etching rate of inorganic component films is high with halogen-containing gases. For example, the resist underlayer film with the pattern transferred thereto can be used to dry etch the organic underlayer film below it with oxygen-based gases to transfer the pattern to the organic underlayer film, and the substrate can be processed using the organic underlayer film with the pattern transferred thereto using halogen-containing gases.
また、前記レジスト下層膜が、前記多分岐型樹脂と、ケイ素含有化合物(例えば、加水分解性オルガノシラン、その加水分解物またはその加水分解縮合物)と、を含むと、上層レジストの感度が向上し、上層レジストとインターミキシングを起こさず、露光および現像後のレジスト下膜形成膜のパターンの形状が矩形になる。これにより微細なパターンによる基板加工が可能になる。 Furthermore, when the resist underlayer film contains the hyperbranched resin and a silicon-containing compound (e.g., hydrolyzable organosilane, its hydrolysate, or its hydrolyzed condensate), the sensitivity of the upper resist layer is improved, no intermixing with the upper resist layer occurs, and the pattern of the resist underlayer film formed after exposure and development becomes rectangular. This makes it possible to process substrates with fine patterns.
特に、レジスト下層膜が多分岐型複素環樹脂(例えば多分岐型PBO樹脂)で構成されると、極めて高い耐熱性を有し、かつ上層レジストとインターミキシングを極めて起こしにくいので好ましい。 In particular, it is preferable for the resist underlayer film to be composed of a hyperbranched heterocyclic resin (e.g., hyperbranched PBO resin), since this has extremely high heat resistance and is extremely unlikely to cause intermixing with the upper resist layer.
また、前記レジスト下層膜は、高い耐熱性を有するので、高温ベーク条件でも使用可能である。さらに、比較的に低分子量で低粘度であることから、段差を有する基板(特に、微細なスペースやホールパターン等)であっても、隅々まで均一に充填させることが容易であり、その結果、平坦化性や埋め込み特性が比較的に有利に高められる傾向にある。 The resist underlayer film also has high heat resistance, so it can be used under high temperature baking conditions. Furthermore, because it has a relatively low molecular weight and low viscosity, it is easy to fill even the corners of a substrate with steps (especially fine spaces or hole patterns, etc.), and as a result, there is a tendency for the planarization and filling characteristics to be relatively advantageously improved.
前記下層膜形成組成物は、前記多分岐型樹脂と、ケイ素含有化合物の他に、溶媒、酸、酸架橋剤などを更に含むことができる。更に、任意成分として、有機ポリマー化合物、酸発生剤および界面活性剤、その他、水、アルコール、および硬化触媒等を含むことができる。塗布性および品質安定性の点から、リソグラフィー下層膜中の前記多分岐型樹脂の含有量は、0.1~70重量%であることが好ましく、0.5~50重量%であることがより好ましく、3.0~40重量%であることが特に好ましい。 The underlayer film-forming composition may further contain, in addition to the hyperbranched resin and silicon-containing compound, a solvent, an acid, an acid crosslinking agent, and the like. In addition, as optional components, it may contain an organic polymer compound, an acid generator, a surfactant, and other components such as water, alcohol, and a curing catalyst. From the standpoint of coatability and quality stability, the content of the hyperbranched resin in the lithography underlayer film is preferably 0.1 to 70% by weight, more preferably 0.5 to 50% by weight, and particularly preferably 3.0 to 40% by weight.
溶媒としては、前記前記多分岐型樹脂が溶解するものであれば、公知のものを適宜用いることができる。溶媒の種類および量は国際公開第2020/226150号に開示されているとおりとすることができる。 Any known solvent can be used as long as it dissolves the hyperbranched resin. The type and amount of the solvent can be as disclosed in WO 2020/226150.
前記下層膜形成組成物は硬化性促進の観点から、酸を含むことができる。酸の種類および量は国際公開第2020/226150号に開示されているとおりとすることができる。 The underlayer film-forming composition may contain an acid from the viewpoint of promoting curing. The type and amount of the acid may be as disclosed in WO 2020/226150.
前記下層膜形成組成物は、ネガ型レジスト材料として使用する場合やポジ型レジスト材料でもパターンの強度を増す為の添加剤として使用する場合に、酸架橋剤を一種以上含むことができる。酸架橋剤とは、上述の酸の存在下で、前記樹脂を分子内または分子間架橋し得る化合物である。酸架橋剤の種類および量は国際公開第2020/226150号に開示されているとおりとすることができる。 The underlayer film-forming composition may contain one or more acid crosslinkers when used as a negative resist material or as an additive to increase the strength of a pattern in a positive resist material. An acid crosslinker is a compound that can intramolecularly or intermolecularly crosslink the resin in the presence of the above-mentioned acid. The type and amount of the acid crosslinker may be as disclosed in WO 2020/226150.
前記下層膜形成組成物は、ケイ素含有化合物を含む。前記ケイ素含有化合物としては、有機ケイ素含有化合物または無機ケイ素含有化合物のいずれであってもよいが、有機ケイ素含有化合物であることが好ましい。ケイ素含有化合物の種類および量は国際公開第2020/226150号に開示されているとおりとすることができる。 The underlayer film-forming composition includes a silicon-containing compound. The silicon-containing compound may be either an organic silicon-containing compound or an inorganic silicon-containing compound, but is preferably an organic silicon-containing compound. The type and amount of the silicon-containing compound may be as disclosed in WO 2020/226150.
前記下層膜形成組成物は、前記の成分の他、必要に応じて有機ポリマー化合物、架橋剤、光酸発生剤および界面活性剤等を含むことができる。これらの成分の種類および量は国際公開第2020/226150号に開示されているとおりとすることができる。 The underlayer film-forming composition may contain, in addition to the above-mentioned components, an organic polymer compound, a crosslinking agent, a photoacid generator, a surfactant, etc., as necessary. The types and amounts of these components may be as disclosed in WO 2020/226150.
<リソグラフィー下層膜およびパターン形成方法>
本実施形態のリソグラフィー下層膜は、多層レジスト法に用いられる、フォトレジスト(上層)の下層(レジスト下層膜)として好適に用いることができる。
Lithography Underlayer Film and Pattern Formation Method
The lithography underlayer film of this embodiment can be suitably used as an underlayer (resist underlayer film) of a photoresist (upper layer) used in a multi-layer resist method.
本実施形態においては、例えば、前記下層膜形成組成物を用いてレジスト下層膜を形成し、前記レジスト下層膜上に、少なくとも1層のフォトレジスト層を形成した後、該フォトレジスト層の所定の領域に放射線を照射し、現像を行うことでパターンを形成することができる。レジスト下層膜は、多分岐型PA樹脂で下層膜前駆体を形成し、当該前駆体を300℃以上で加熱し、多分岐型PA樹脂を多分岐型PBO樹脂に転化させて形成することが好ましい。 In this embodiment, for example, a resist underlayer film is formed using the underlayer film forming composition, at least one photoresist layer is formed on the resist underlayer film, and then a predetermined region of the photoresist layer is irradiated with radiation and developed to form a pattern. The resist underlayer film is preferably formed by forming an underlayer film precursor from a multi-branched PA resin, heating the precursor at 300°C or higher, and converting the multi-branched PA resin into a multi-branched PBO resin.
また、第一の実施形態に係るパターン形成方法の一態様としては、以下の工程を備える方法を挙げることができる。基板上に、塗布型有機下層膜材料を用いて有機下層膜を形成する工程;前記有機下層膜上に第一の実施形態の下層膜形成組成物を用いてレジスト下層膜を形成する工程;前記レジスト下層膜上に上層レジスト膜組成物を用いて上層レジスト膜を形成する工程;前記上層レジスト膜に上層レジストパターンを形成し、前記上層レジストパターンをマスクにして前記レジスト下層膜にエッチングでパターンを転写する工程;パターンが転写された前記レジスト下層膜をマスクにして前記有機下層膜にエッチングでパターンを転写する工程;パターンが転写された前記有機下層膜をマスクにして前記基板(被加工体)にエッチングでパターンを転写するする工程。 Also, as one aspect of the pattern forming method according to the first embodiment, there can be mentioned a method including the following steps: forming an organic underlayer film on a substrate using a coating-type organic underlayer film material; forming a resist underlayer film on the organic underlayer film using the underlayer film forming composition of the first embodiment; forming an upper-layer resist film on the resist underlayer film using an upper-layer resist film composition; forming an upper-layer resist pattern on the upper-layer resist film and transferring the pattern to the resist underlayer film by etching using the upper-layer resist pattern as a mask; transferring the pattern to the organic underlayer film by etching using the resist underlayer film to which the pattern has been transferred as a mask; transferring the pattern to the substrate (workpiece) by etching using the organic underlayer film to which the pattern has been transferred as a mask.
別の態様として、以下の工程を備える方法を挙げることができる。基板上に炭素を主成分とする有機ハードマスクをCVD法で形成する工程;前記有機ハードマスク上に第一の実施形態の下層膜形成組成物を用いてレジスト下層膜を形成する工程;前記レジスト下層膜上に上層レジスト膜組成物を用いて上層レジスト膜を形成する工程;前記上層レジスト膜に上層レジストパターンを形成し、該上層レジストパターンをマスクにして前記レジスト下層膜にエッチングでパターンを転写する工程;パターンが転写された前記レジスト下層膜をマスクにして前記有機ハードマスクにエッチングでパターンを転写する工程;パターンが転写された前記有機ハードマスクをマスクにして前記基材(被加工体)にエッチングでパターンを転写する工程。 Another aspect of the present invention is a method including the following steps: forming an organic hard mask mainly composed of carbon on a substrate by a CVD method; forming a resist underlayer film on the organic hard mask using the underlayer film forming composition of the first embodiment; forming an upper layer resist film on the resist underlayer film using an upper layer resist film composition; forming an upper layer resist pattern on the upper layer resist film and transferring the pattern to the resist underlayer film by etching using the upper layer resist pattern as a mask; transferring the pattern to the organic hard mask by etching using the resist underlayer film to which the pattern has been transferred as a mask; transferring the pattern to the substrate (workpiece) by etching using the organic hard mask to which the pattern has been transferred as a mask.
前記基材としては、例えば、半導体基板を用いることができる。前記半導体基板としては、シリコン基板が一般的に用いることができるが、特に限定されず、Si、アモルファスシリコン(α-Si)、p-Si、SiO2、SiN、SiON、W、TiN、Al等で被加工層と異なる材質のものを用いることができる。また、前記基材(被加工体;前記半導体基板を含む)を構成する金属としては、国際公開第2020/226150号に開示されているものを使用できる。 As the substrate, for example, a semiconductor substrate can be used. As the semiconductor substrate, a silicon substrate can generally be used, but is not particularly limited, and a material different from the workpiece layer, such as Si, amorphous silicon (α-Si), p-Si, SiO 2 , SiN, SiON, W, TiN, or Al, can be used. In addition, as the metal constituting the substrate (workpiece; including the semiconductor substrate), those disclosed in International Publication No. 2020/226150 can be used.
本実施形態のパターン形成方法では、基板上に、有機下層膜、または有機ハードマスクを形成することができる。このうち、有機下層膜は塗布型有機下層膜材料からスピンコート法等を用いて形成することができ、有機ハードマスクは炭素を主成分とする有機ハードマスクの材料からCVD法を用いて形成することができる。このような有機下層膜および有機ハードマスクの種類等は、特に限定されないが、上層レジスト膜が露光によりパターン形成を行う場合は、十分な反射防止膜機能を発現するものが好ましい。このような有機下層膜または有機ハードマスクを形成することで、サイズ変換差を生じさせることなく上層レジスト膜で形成されたパターンを基材(被加工体)上に転写することができる。「炭素を主成分とする」ハードマスクとは、固形分の50重量%以上がアモルファスカーボンとも呼ばれa-C:Hと表示されるアモルファス水素化炭素等の炭素系材料で構成されているハードマスクを意味する。a-C:H膜は、様々な技術によって堆積させることができるが、プラズマ化学気相堆積(PECVD)が、費用効率および膜質調整可能性のために広く使用されている。前記ハードマスクの例としては、例えば、特表2013-526783号公報に記載のものを参照することができる。 In the pattern formation method of this embodiment, an organic underlayer film or an organic hard mask can be formed on a substrate. Of these, the organic underlayer film can be formed from a coating-type organic underlayer film material using a spin-coating method or the like, and the organic hard mask can be formed from a carbon-based organic hard mask material using a CVD method. The types of such organic underlayer film and organic hard mask are not particularly limited, but when the upper resist film is patterned by exposure, it is preferable that the organic underlayer film and organic hard mask exhibit sufficient anti-reflective film function. By forming such an organic underlayer film or organic hard mask, the pattern formed in the upper resist film can be transferred onto the substrate (workpiece) without causing a size conversion difference. A "carbon-based" hard mask means a hard mask in which 50% or more by weight of the solid content is composed of a carbon-based material such as amorphous hydrogenated carbon, also called amorphous carbon and denoted as a-C:H. The a-C:H film can be deposited by various techniques, but plasma enhanced chemical vapor deposition (PECVD) is widely used due to its cost-effectiveness and film quality adjustability. Examples of the hard mask can be found in, for example, JP2013-526783A.
本実施形態のパターンの形成方法に使用されるレジスト下層膜は、有機下層膜等が設けられた被加工体上に、スピンコート法等によって形成できる。レジスト下膜をスピンコート法で形成する場合、スピンコート後、溶剤を蒸発させ、上層レジスト膜とのミキシング防止を目的として、架橋反応を促進させるためにベークをすることが望ましい。ベーク温度は50~500℃の範囲内が好ましい。このとき、製造されるデバイスの構造にもよるが、デバイスへの熱ダメージを少なくするため、ベーク温度は400℃以下が特に好ましい。ベーク時間は10秒~300秒の範囲内が好ましく用いられる。 The resist underlayer film used in the pattern formation method of this embodiment can be formed by spin coating or the like on a workpiece provided with an organic underlayer film or the like. When forming the resist underlayer film by spin coating, it is desirable to evaporate the solvent after spin coating and bake to promote a crosslinking reaction in order to prevent mixing with the upper resist film. The bake temperature is preferably within the range of 50 to 500°C. At this time, although it depends on the structure of the device to be manufactured, a bake temperature of 400°C or less is particularly preferable in order to reduce thermal damage to the device. A bake time within the range of 10 to 300 seconds is preferably used.
また、本実施形態のパターン形成方法では、上層レジスト膜にパターンを形成する方法として、波長が300nm以下の光またはEUV光を用いたリソグラフィー法、電子線直接描画法、および誘導自己組織化法のいずれかの方法を好適に用いることができる。このような方法を用いることで、レジスト上層膜上に微細なパターンを形成することができる。 In addition, in the pattern formation method of this embodiment, any of the following methods can be suitably used to form a pattern on the upper resist film: lithography using light with a wavelength of 300 nm or less or EUV light, direct electron beam writing, and induced self-organization. By using such methods, a fine pattern can be formed on the upper resist film.
前記上層レジスト膜組成物としては、上述の上層レジスト膜にパターンを形成する方法に応じて適宜選択することができる。例えば、300nm以下の光またはEUV光を用いたリソグラフィーを行う場合、上層レジスト膜組成物としては、化学増幅型のフォトレジスト膜材料を用いることができる。このようなフォトレジスト膜材料としては、フォトレジスト膜を形成して露光を行った後に、アルカリ現像液を用いて露光部を溶解することによりポジ型パターンを形成するものや、有機溶媒からなる現像液を用いて未露光部を溶解することによりネガ型パターンを形成するものを例示できる。 The upper layer resist film composition can be appropriately selected depending on the method for forming a pattern in the above-mentioned upper layer resist film. For example, when lithography is performed using light of 300 nm or less or EUV light, a chemically amplified photoresist film material can be used as the upper layer resist film composition. Examples of such photoresist film materials include those that form a positive pattern by dissolving the exposed parts using an alkaline developer after forming a photoresist film and exposing it, and those that form a negative pattern by dissolving the unexposed parts using a developer made of an organic solvent.
本実施形態で形成されるレジスト下層膜は、リソグラフィープロセスにおいて使用される光の波長によっては、その光を吸収することがある。そして、そのような場合には、基板からの反射光を防止する効果を有する反射防止膜として機能することができる。 The resist underlayer film formed in this embodiment may absorb light depending on the wavelength of the light used in the lithography process. In such a case, it can function as an anti-reflective film that has the effect of preventing light from being reflected from the substrate.
また、本実施形態で形成されるレジスト下層膜は、EUVレジストの下層膜としては、ハードマスクとしての機能以外に、EUVレジストの下層反射防止膜としても使用できる。また、前記下層膜形成組成物から形成される膜は、EUVの吸収能に優れることから、上層レジスト組成物の増感作用を発現することが可能であり、感度向上に寄与する。本実施形態で形成されるレジスト下層膜をEUVレジスト下層膜として用いた場合、そのプロセスはフォトレジスト用下層膜と同様に行うことができる。 The resist underlayer film formed in this embodiment can be used as an underlayer anti-reflective film for EUV resist in addition to its function as a hard mask. Furthermore, since the film formed from the underlayer film-forming composition has excellent EUV absorption ability, it is possible to exert a sensitizing effect on the upper layer resist composition, which contributes to improving sensitivity. When the resist underlayer film formed in this embodiment is used as an EUV resist underlayer film, the process can be carried out in the same manner as for the underlayer film for photoresist.
(第二の実施形態)
<レジスト下層膜形成組成物>
第二の実施形態に係るレジスト下層膜形成用組成物(以下「下層膜形成組成物」ともいう)は、前記多分岐型樹脂を含むが、ケイ素含有化合物を含まないことができる。
Second Embodiment
<Resist Underlayer Film Forming Composition>
The composition for forming a resist underlayer film according to the second embodiment (hereinafter also referred to as "underlayer film forming composition") contains the multi-branched resin, but may not contain a silicon-containing compound.
本実施形態の下層膜形成組成物は、湿式プロセスが適用可能であり、耐熱性、段差埋め込み特性および平坦性に優れるフォトレジスト下層膜を形成するために有用である。そして、当該下層膜形成組成物は、炭素濃度が比較的高く、酸素濃度が比較的低く、溶媒溶解性も高い、特定構造を有する化合物を用いているため、ベーク時の膜の劣化が抑制され、フッ素ガス系プラズマエッチング等に対するエッチング耐性にも優れた下層膜を形成することができる。さらには、レジスト層との密着性にも優れるので、優れたレジストパターンを形成することができる。本実施形態の下層膜形成組成物は、特に耐熱性、段差埋め込み特性および平坦性に優れるため、例えば、複数のレジスト層のうち最下層に設けられるレジスト下層膜形成に用いることができる。ただし、本実施形態で形成されたレジスト下層膜は、更に基板との間に他のレジスト下層を含んでいてもよい。 The underlayer film forming composition of this embodiment is applicable to a wet process and is useful for forming a photoresist underlayer film having excellent heat resistance, step filling properties, and flatness. The underlayer film forming composition uses a compound having a specific structure with a relatively high carbon concentration, a relatively low oxygen concentration, and high solvent solubility, and therefore can form an underlayer film that is suppressed from deteriorating during baking and has excellent etching resistance against fluorine gas plasma etching and the like. Furthermore, it has excellent adhesion to the resist layer, so that an excellent resist pattern can be formed. The underlayer film forming composition of this embodiment is particularly excellent in heat resistance, step filling properties, and flatness, and can therefore be used, for example, to form a resist underlayer film that is provided as the lowest layer among a plurality of resist layers. However, the resist underlayer film formed in this embodiment may further include another resist underlayer between the substrate.
本実施形態に係る下層膜形成組成物は、溶媒、酸発生剤、酸架橋剤などを更に含むことができる。更に、任意成分として、塩基性化合物、その他、水、アルコール、および硬化触媒等を含むことができる。塗布性および品質安定性の点から、下層膜形成組成物中の前記樹脂の含有量は、0.1~70重量%であることが好ましく、0.5~50重量%であることがより好ましく、3.0~40重量%であることが特に好ましい。 The underlayer film-forming composition according to this embodiment may further contain a solvent, an acid generator, an acid crosslinking agent, and the like. In addition, as optional components, it may contain a basic compound, as well as water, alcohol, a curing catalyst, and the like. From the viewpoint of coatability and quality stability, the content of the resin in the underlayer film-forming composition is preferably 0.1 to 70% by weight, more preferably 0.5 to 50% by weight, and particularly preferably 3.0 to 40% by weight.
本実施形態において用いる溶媒としては、前記樹脂が少なくとも溶解するものであれば、公知のものを適宜用いることができる。溶媒の種類および量は国際公開第2020/226150号に開示されているとおりとすることができる。 In this embodiment, any known solvent can be used as long as it at least dissolves the resin. The type and amount of the solvent can be as disclosed in WO 2020/226150.
本実施形態の下層膜形成組成物は、インターミキシングを抑制する等の観点から、必要に応じて酸架橋剤を含有していてもよい。酸架橋剤の種類および量は国際公開第2020/226150号に開示されているとおりとすることができる。 The underlayer film-forming composition of this embodiment may contain an acid crosslinker as necessary from the viewpoint of suppressing intermixing, etc. The type and amount of the acid crosslinker may be as disclosed in WO 2020/226150.
本実施形態の下層膜形成組成物は、熱による架橋反応をさらに促進させるなどの観点から、必要に応じて酸発生剤を含有していてもよい。酸発生剤の種類および量は国際公開第2020/226150号に開示されているとおりとすることができる。 The underlayer film-forming composition of this embodiment may contain an acid generator as necessary, from the viewpoint of further promoting the crosslinking reaction by heat. The type and amount of the acid generator may be as disclosed in WO 2020/226150.
さらに、本実施形態の下層膜形成組成物は、保存安定性を向上させる等の観点から、塩基性化合物を含有していてもよい。塩基性化合物の種類および量は国際公開第2020/226150号に開示されているとおりとすることができる。 Furthermore, the underlayer film-forming composition of this embodiment may contain a basic compound from the viewpoint of improving storage stability, etc. The type and amount of the basic compound may be as disclosed in WO 2020/226150.
また、本実施形態の下層膜形成組成物は、熱硬化性の付与や吸光度をコントロールする目的で、他の樹脂または化合物を含有していてもよい。このような他の樹脂または化合物としては、国際公開第2020/226150号に開示されているものを用いることができる。 The underlayer film-forming composition of this embodiment may also contain other resins or compounds for the purpose of imparting thermosetting properties or controlling absorbance. As such other resins or compounds, those disclosed in WO 2020/226150 can be used.
<リソグラフィー用レジスト下層膜およびパターン形成方法>
本実施形態において形成されたパターンは、例えば、レジストパターンや回路パターンとして用いることができる。本実施形態におけるレジスト下層膜の製造方法は第一実施形態で説明したとおりである。
<Lithography Resist Underlayer Film and Pattern Forming Method>
The pattern formed in this embodiment can be used as, for example, a resist pattern or a circuit pattern. The method for producing the resist underlayer film in this embodiment is the same as that described in the first embodiment.
また、第二の実施形態に係るパターン形成方法は、基板上に、第二の実施形態の下層膜形成組成物を用いてレジスト下層膜を形成する工程(A-1工程)と、前記レジスト下層膜上に、少なくとも1層のフォトレジスト層を形成する工程(A-2工程)と、前記A-2工程において少なくとも1層のフォトレジスト層を形成した後、前記フォトレジスト層の所定の領域に放射線を照射し、現像を行う工程(A-3工程)と、を有する。フォトレジスト層とは、レジスト層の最外層、即ちレジスト層中最も表側(基板とは逆側)に設けられる層を意味する。 The pattern forming method according to the second embodiment includes a step (A-1 step) of forming a resist underlayer film on a substrate using the underlayer film forming composition of the second embodiment, a step (A-2 step) of forming at least one photoresist layer on the resist underlayer film, and a step (A-3 step) of irradiating a predetermined region of the photoresist layer with radiation and developing the photoresist layer after forming at least one photoresist layer in the A-2 step. The photoresist layer refers to the outermost layer of the resist layer, i.e., the layer provided on the outermost side of the resist layer (the side opposite the substrate).
さらに、第二の実施形態の他のパターン形成方法は、基板上に、第二の実施形態の下層膜形成組成物を用いてレジスト下層膜を形成する工程(B-1工程)と、前記下層膜上に、レジスト中間層膜材料(例えば、珪素含有レジスト層)を用いてレジスト中間層膜を形成する工程(B-2工程)と、前記レジスト中間層膜上に、少なくとも1層のフォトレジスト層を形成する工程(B-3工程)と、前記B-3工程において少なくとも1層のフォトレジスト層を形成した後、前記フォトレジスト層の所定の領域に放射線を照射し、現像してレジストパターンを形成する工程(B-4工程)と、前記B-4工程においてレジストパターンが形成された後、前記レジストパターンをマスクとして前記レジスト中間層膜をエッチングし、得られた中間層膜パターンをエッチングマスクとして前記下層膜をエッチングし、得られた下層膜パターンをエッチングマスクとして基板をエッチングすることで基板にパターンを形成する工程(B-5工程)と、を有する。 Furthermore, another pattern forming method of the second embodiment includes a step (B-1 step) of forming a resist underlayer film on a substrate using the underlayer film forming composition of the second embodiment, a step (B-2 step) of forming a resist intermediate layer film on the underlayer film using a resist intermediate layer film material (e.g., a silicon-containing resist layer), a step (B-3 step) of forming at least one photoresist layer on the resist intermediate layer film, a step (B-4 step) of irradiating a predetermined region of the photoresist layer with radiation and developing the photoresist layer to form a resist pattern after the at least one photoresist layer is formed in the B-3 step, and a step (B-5 step) of etching the resist intermediate layer film using the resist pattern as a mask, etching the underlayer film using the obtained intermediate layer film pattern as an etching mask, and etching the substrate using the obtained underlayer film pattern as an etching mask to form a pattern on the substrate.
レジスト下層膜の形成時には、上層レジスト(例えば、フォトレジスト層やレジスト中間層膜)とのミキシング現象の発生を抑制するとともに架橋反応を促進させるために、ベーク処理を施すことが好ましい。その条件は国際公開第2020/226150号に開示されているとおりとすることができる。 When forming the resist underlayer film, it is preferable to perform a bake treatment to suppress the occurrence of a mixing phenomenon with the upper resist layer (e.g., a photoresist layer or a resist intermediate layer film) and to promote a crosslinking reaction. The conditions can be as disclosed in WO 2020/226150.
基板上にレジスト下層膜を作製した後、フォトレジスト層とレジスト下層膜との間にレジスト中間層膜を設けることができる。例えば、2層プロセスの場合はレジスト下層膜の上に珪素含有レジスト層または通常の炭化水素からなる単層レジスト等をレジスト中間層膜として設けることができる。また、例えば、3層プロセスの場合は、レジスト中間層膜とフォトレジスト層と間に珪素含有中間層、さらにその上に珪素を含まない単層レジスト層を作製することが好ましい。これらフォトレジスト層、レジスト中間層膜、およびこれら層の間に設けられるレジスト層を形成するためのフォトレジスト材料としては公知のものを使用することができる。珪素含有レジスト材料としては、国際公開第2020/226150号に開示されているものを使用することができる。また、Chemical Vapour Deposition(CVD)法で形成したレジスト中間層膜を用いることもできる。 After preparing the resist underlayer film on the substrate, a resist intermediate layer film can be provided between the photoresist layer and the resist underlayer film. For example, in the case of a two-layer process, a silicon-containing resist layer or a monolayer resist made of a normal hydrocarbon can be provided as a resist intermediate layer film on the resist underlayer film. Also, for example, in the case of a three-layer process, it is preferable to prepare a silicon-containing intermediate layer between the resist intermediate layer film and the photoresist layer, and a silicon-free monolayer resist layer on top of that. These photoresist layers, resist intermediate layer films, and photoresist layers provided between these layers can be formed using known photoresist materials. As the silicon-containing resist material, those disclosed in International Publication No. 2020/226150 can be used. In addition, a resist intermediate layer formed by a Chemical Vapor Deposition (CVD) method can also be used.
さらに、本実施形態のレジスト下層膜は、通常の単層レジスト用の反射防止膜あるいはパターン倒れ抑制のための下地材として用いることもできる。本実施形態のレジスト下層膜は、下地加工のためのエッチング耐性に優れるため、下地加工のためのハードマスクとしての機能も期待できる。 Furthermore, the resist underlayer film of this embodiment can be used as an anti-reflective film for a normal single-layer resist or as an underlayer material for suppressing pattern collapse. The resist underlayer film of this embodiment has excellent etching resistance for underlayer processing, so it can also be expected to function as a hard mask for underlayer processing.
上述の公知のフォトレジスト材料によりレジスト層を形成する場合においては、前記レジスト下層膜を形成する場合と同様に、スピンコート法やスクリーン印刷等の湿式プロセスが好ましく用いられる。また、レジスト材料をスピンコート法などで塗布した後、通常、プリベークが行われるが、このプリベークは、ベーク温度80~180℃、および、ベーク時間10秒間~300秒間の範囲で行うことが好ましい。その後、常法にしたがい、露光を行い、ポストエクスポジュアーベーク(PEB)、現像を行うことで、レジストパターンを得ることができる。なお、各レジスト膜の厚さは特に制限されないが、一般的には、30nm~500nmが好ましく、より好ましくは50nm~400nmである。 When forming a resist layer using the above-mentioned known photoresist materials, wet processes such as spin coating and screen printing are preferably used, as in the case of forming the resist underlayer film. After applying the resist material by spin coating or the like, pre-baking is usually performed, and this pre-baking is preferably performed at a baking temperature of 80 to 180°C and for a baking time of 10 to 300 seconds. Thereafter, exposure is performed according to the usual method, followed by post-exposure baking (PEB) and development to obtain a resist pattern. The thickness of each resist film is not particularly limited, but generally, it is preferably 30 nm to 500 nm, and more preferably 50 nm to 400 nm.
また、露光光は、使用するフォトレジスト材料に応じて適宜選択して用いればよい。一般的には、波長300nm以下の高エネルギー線、具体的には248nm、193nm、157nmのエキシマレーザー、3~20nmの軟X線、電子ビーム、X線等を挙げることができる。 The exposure light can be appropriately selected depending on the photoresist material used. Generally, high-energy rays with a wavelength of 300 nm or less, specifically excimer lasers with wavelengths of 248 nm, 193 nm, and 157 nm, soft X-rays with wavelengths of 3 to 20 nm, electron beams, X-rays, etc., are used.
上述の方法により形成されるレジストパターンは、本実施形態のレジスト下層膜によってパターン倒れが抑制されたものとなる。そのため、本実施形態のレジスト下層膜を用いることで、より微細なパターンを得ることができ、また、そのレジストパターンを得るために必要な露光量を低下させることができる。 The resist pattern formed by the above-described method is one in which pattern collapse is suppressed by the resist underlayer film of this embodiment. Therefore, by using the resist underlayer film of this embodiment, a finer pattern can be obtained, and the exposure dose required to obtain the resist pattern can be reduced.
次に、得られたレジストパターンをマスクにしてエッチングを行う。2層プロセスにおけるレジスト下層膜のエッチングとしては、ガスエッチングが好ましく用いられる。ガスエッチングとしては、酸素ガスを用いたエッチングが好適である。酸素ガスに加えて、He、Arなどの不活性ガスや、CO、CO2、NH3、SO2、N2、NO2、H2ガスを加えることも可能である。また、酸素ガスを用いずに、CO、CO2、NH3、SO2、N2、NO2、H2ガスだけでガスエッチングを行うこともできる。特に後者のガスは、パターン側壁のアンダーカット防止のための側壁保護のために好ましく用いられる。 Next, etching is performed using the obtained resist pattern as a mask. Gas etching is preferably used as etching of the resist underlayer film in the two-layer process. As the gas etching, etching using oxygen gas is suitable. In addition to oxygen gas, it is also possible to add inert gases such as He and Ar, and CO, CO 2 , NH 3 , SO 2 , N 2 , NO 2 , and H 2 gases. Gas etching can also be performed using only CO, CO 2 , NH 3 , SO 2 , N 2 , NO 2 , and H 2 gases without using oxygen gas. In particular, the latter gas is preferably used for sidewall protection to prevent undercut of the pattern sidewall.
一方、3層プロセスにおける中間層(フォトレジスト層とレジスト下層膜との間に位置する層)のエッチングにおいても、ガスエッチングが好ましく用いられる。ガスエッチングとしては、上述の2層プロセスにおいて説明したものと同様のものが適用可能である。とりわけ、3層プロセスにおける中間層の加工は、フロン系のガスを用いてレジストパターンをマスクにして行うことが好ましい。その後、上述したように中間層パターンをマスクにして、例えば酸素ガスエッチングを行うことで、レジスト下層膜の加工を行うことができる。 On the other hand, gas etching is also preferably used for etching the middle layer (the layer located between the photoresist layer and the resist underlayer film) in the three-layer process. Gas etching similar to that described in the two-layer process above can be applied. In particular, processing of the middle layer in the three-layer process is preferably performed using a fluorocarbon-based gas with the resist pattern as a mask. After that, the resist underlayer film can be processed by, for example, performing oxygen gas etching with the middle layer pattern as a mask as described above.
ここで、中間層として無機ハードマスク中間層膜を形成する場合は、CVD法やALD法等で、珪素酸化膜、珪素窒化膜、珪素酸化窒化膜(SiON膜)が形成される。窒化膜の形成方法としては、以下に限定されないが、例えば、特開2002-334869号公報、国際公開2004/066377に記載された方法を用いることができる。このような中間層膜の上に直接フォトレジスト膜を形成することができるが、中間層膜の上に有機反射防止膜(BARC)をスピンコートで形成して、その上にフォトレジスト膜を形成してもよい。 When forming an inorganic hard mask intermediate layer film as the intermediate layer, a silicon oxide film, a silicon nitride film, or a silicon oxide nitride film (SiON film) is formed by a CVD method, an ALD method, or the like. The method for forming the nitride film is not limited to the following, but for example, the methods described in JP-A-2002-334869 and WO 2004/066377 can be used. A photoresist film can be formed directly on such an intermediate layer film, but an organic anti-reflective coating (BARC) can also be formed on the intermediate layer film by spin coating, and a photoresist film can be formed on top of that.
中間層として、ポリシルセスキオキサンベースの中間層も好ましく用いられる。レジスト中間膜に反射防止膜として効果を持たせることによって、効果的に反射を抑えることができる傾向にある。ポリシルセスキオキサンベースの中間層の具体的な材料については、以下に限定されないが、例えば、特開2007-226170号公報、特開2007-226204号公報に記載されたものを用いることができる。 As the intermediate layer, a polysilsesquioxane-based intermediate layer is also preferably used. By making the resist intermediate film effective as an anti-reflective film, reflection tends to be effectively suppressed. Specific materials for the polysilsesquioxane-based intermediate layer are not limited to the following, but for example, those described in JP-A-2007-226170 and JP-A-2007-226204 can be used.
また、基板のエッチングも、常法によって行うことができ、例えば、基板がSiO2、SiNであればフロン系ガスを主体としたエッチング、p-SiやAl、Wでは塩素系、臭素系ガスを主体としたエッチングを行うことができる。基板をフロン系ガスでエッチングする場合、2層レジストプロセスの珪素含有レジストと3層プロセスの珪素含有中間層は、基板加工と同時に剥離される。一方、塩素系あるいは臭素系ガスで基板をエッチングした場合は、珪素含有レジスト層または珪素含有中間層の剥離が別途行われ、一般的には、基板加工後にフロン系ガスによるドライエッチング剥離が行われる。 The etching of the substrate can also be performed by a conventional method, for example, if the substrate is SiO 2 or SiN, etching can be performed mainly with a fluorocarbon-based gas, and if the substrate is p-Si, Al, or W, etching can be performed mainly with a chlorine-based or bromine-based gas. When etching the substrate with a fluorocarbon-based gas, the silicon-containing resist of the two-layer resist process and the silicon-containing intermediate layer of the three-layer process are stripped at the same time as the substrate is processed. On the other hand, when the substrate is etched with a chlorine-based or bromine-based gas, the silicon-containing resist layer or the silicon-containing intermediate layer is stripped separately, and generally, dry etching stripping with a fluorocarbon-based gas is performed after the substrate is processed.
本実施形態のレジスト下層膜は、これら基板のエッチング耐性に優れる。基板としては、公知のものを適宜選択して使用することができ、特に限定されないが、Si、α-Si、p-Si、SiO2、SiN、SiON、W、TiN、Al等が挙げられる。また、基板は、基材(支持体)上に被加工膜(被加工基板)を有する積層体であってもよい。このような被加工膜としては、Si、SiO2、SiON、SiN、p-Si、α-Si、W、W-Si、Al、Cu、Al-Si等種々のLow-k膜およびそのストッパー膜等が挙げられ、通常、基材(支持体)とは異なる材質のものが用いられる。なお、加工対象となる基板あるいは被加工膜の厚さは、特に限定されないが、通常、50nm~10,000nm程度であることが好ましく、より好ましくは75nm~5,000nmである。 The resist underlayer film of the present embodiment has excellent etching resistance for these substrates. As the substrate, a known one can be appropriately selected and used, and is not particularly limited, and examples thereof include Si, α-Si, p-Si, SiO 2 , SiN, SiON, W, TiN, Al, and the like. The substrate may also be a laminate having a processed film (substrate to be processed) on a base material (support). Examples of such processed films include various low-k films such as Si, SiO 2 , SiON, SiN, p-Si, α-Si, W, W-Si, Al, Cu, and Al-Si, and stopper films thereof, and films made of a material different from that of the base material (support) are usually used. The thickness of the substrate or processed film to be processed is not particularly limited, but is usually preferably about 50 nm to 10,000 nm, and more preferably 75 nm to 5,000 nm.
本実施形態のレジスト下層膜は段差を有する基板への埋め込み平坦性に優れる。埋め込み平坦性の評価方法としては、公知のものを適宜選択して使用することができ、特に限定はされないが、例えば、段差を有するシリコン製基板上に所定の濃度に調整した各化合物の溶液をスピンコートにより塗布し、110℃にて90秒間の溶媒除去乾燥を行い、所定の厚みとなるように下層膜を形成した後、240~300℃程度の温度で所定時間ベーク後のライン&スペース領域とパターンのない開放領域との下層膜厚みの差(ΔT)をエリプソメーターにより測定することにより、段差基板に対する埋め込み平坦性を評価することができる。 The resist underlayer film of this embodiment has excellent flatness and embedding properties for substrates having steps. As an evaluation method for embedding flatness, any known method can be appropriately selected and used, and is not particularly limited. For example, a solution of each compound adjusted to a predetermined concentration is applied by spin coating onto a silicon substrate having steps, and the substrate is dried at 110°C for 90 seconds to remove the solvent, forming an underlayer film to a predetermined thickness. After baking for a predetermined time at a temperature of about 240 to 300°C, the difference in underlayer film thickness (ΔT) between the line and space region and the open region without a pattern is measured by an ellipsometer, and the embedding flatness for substrates having steps can be evaluated.
[光学物品形成組成物およびその硬化物]
前記多分岐型樹脂は、光学材料に有用である。当該樹脂を含む光学部品形成組成物は、高屈折率の光学部品を提供でき、さらに保存安定性、構造体形成能(膜形成能)、耐熱性に優れることが期待される。光学物品の屈折率は光学部品の小型化や集光率の向上の観点から、好ましくは1.60以上、より好ましくは1.65以上、さらに好ましくは1.70以上、よりさらに好ましくは1.75以上である。光学物品の透明性は集光率の向上の観点から、70%以上が好ましく、80%以上がより好ましく、90%以上が更に好ましい。屈折率の測定方法は特に制限されず公知の方法が用いられる。例えば、分光エリプソメトリー法、最小偏角法、臨界角法(アッベ式、プルフリッヒ式)、Vブロック法、プリズムカプラ法や液浸法(ベッケ線法)が挙げられる。透明性の測定方法は特に制限されず公知の方法が用いられる。例えば、分光光度計や分光エリプソメトリー法が挙げられる。
[Optical article-forming composition and cured product thereof]
The multi-branched resin is useful for optical materials. The optical component forming composition containing the resin can provide optical components with a high refractive index, and is expected to have excellent storage stability, structure forming ability (film forming ability), and heat resistance. The refractive index of the optical article is preferably 1.60 or more, more preferably 1.65 or more, even more preferably 1.70 or more, and even more preferably 1.75 or more, from the viewpoint of miniaturization of optical components and improvement of light collection rate. The transparency of the optical article is preferably 70% or more, more preferably 80% or more, and even more preferably 90% or more, from the viewpoint of improvement of light collection rate. The method of measuring the refractive index is not particularly limited, and a known method is used. For example, a spectroscopic ellipsometry method, a minimum deviation method, a critical angle method (Abbe method, Pulfrich method), a V-block method, a prism coupler method, and a liquid immersion method (Becke line method) can be mentioned. The method of measuring the transparency is not particularly limited, and a known method is used. For example, a spectrophotometer and a spectroscopic ellipsometry method can be mentioned.
また光学部品形成組成物を硬化して得られる硬化物は、三次元架橋物であることができ、低温から高温までの広範囲の熱処理によって着色が抑制され、高屈折率および高透明性が期待できる。 In addition, the cured product obtained by curing the optical component-forming composition can be a three-dimensional crosslinked product, and coloring can be suppressed by a wide range of heat treatments from low to high temperatures, and a high refractive index and high transparency can be expected.
本実施形態の光学部品形成組成物は、前記樹脂以外に、更に溶媒を含有することができる。該溶媒としては、前述のリソグラフィー膜形成組成物に用いられる溶媒と同様であることができる。 The optical component forming composition of this embodiment may further contain a solvent in addition to the resin. The solvent may be the same as the solvent used in the lithography film forming composition described above.
本実施形態の光学部品形成組成物において、固形成分の量と溶媒の量との関係は、特に限定されないが、固形成分および溶媒の合計100重量%に対して、固形成分1~80重量%および溶媒20~99重量%であることが好ましく、より好ましくは固形成分1~50重量%および溶媒50~99重量%、更に好ましくは固形成分2~40重量%および溶媒60~98重量%であり、特に好ましくは固形成分2~10重量%および溶媒90~98重量%である。なお、本実施形態の光学部品形成組成物は溶媒を含まないこともできる。 In the optical component forming composition of this embodiment, the relationship between the amount of solid components and the amount of solvent is not particularly limited, but is preferably 1-80% by weight of solid components and 20-99% by weight of solvent, more preferably 1-50% by weight of solid components and 50-99% by weight of solvent, even more preferably 2-40% by weight of solid components and 60-98% by weight of solvent, and particularly preferably 2-10% by weight of solid components and 90-98% by weight of solvent. The optical component forming composition of this embodiment may not contain a solvent.
本実施形態の光学部品形成組成物は、他の固形成分として、酸発生剤(C)、酸架橋剤(G)、酸拡散制御剤(E)およびその他の成分(F)からなる群より選ばれる少なくとも一種を含有してもよい。 The optical component forming composition of this embodiment may contain at least one other solid component selected from the group consisting of an acid generator (C), an acid crosslinker (G), an acid diffusion controller (E), and other components (F).
本実施形態の光学部品形成組成物において、前記多分岐型樹脂の含有量は、特に限定されないが、固形成分の全重量の50~99.4重量%であることが好ましく、より好ましくは55~90重量%、更に好ましくは60~80重量%、特に好ましくは60~70重量%である。 In the optical component forming composition of this embodiment, the content of the hyperbranched resin is not particularly limited, but is preferably 50 to 99.4% by weight of the total weight of the solid components, more preferably 55 to 90% by weight, even more preferably 60 to 80% by weight, and particularly preferably 60 to 70% by weight.
本実施形態の光学部品形成組成物に含まれる酸発生剤(C)、酸架橋剤(G)、酸拡散制御剤(E)およびその他の成分(F)は、前述のリソグラフィー膜形成組成物に含まれ得るものと同様であることができる。 The acid generator (C), acid crosslinker (G), acid diffusion controller (E) and other components (F) contained in the optical component forming composition of this embodiment can be the same as those that can be contained in the lithography film forming composition described above.
本実施形態の光学部品形成組成物において、前記樹脂、酸発生剤(C)、酸拡散制御剤(E)、その他の成分(F)の含有量(前記樹脂/酸発生剤(C)/酸拡散制御剤(E)/その他の成分(F))は、固形物基準の重量%で、好ましくは50~99.4/0.001~49/0.001~49/0~49、より好ましくは55~90/1~40/0.01~10/0~5、更に好ましくは60~80/3~30/0.01~5/0~1、特に好ましくは60~70/10~25/0.01~3/0である。各成分の含有割合は、その総和が100重量%になるように各範囲から選ばれる。前記含有割合にすると、感度、解像度、現像性等の性能に一層優れる。 In the optical component forming composition of this embodiment, the content of the resin, acid generator (C), acid diffusion controller (E), and other components (F) (resin/acid generator (C)/acid diffusion controller (E)/other components (F)) is preferably 50-99.4/0.001-49/0.001-49/0-49, more preferably 55-90/1-40/0.01-10/0-5, even more preferably 60-80/3-30/0.01-5/0-1, and particularly preferably 60-70/10-25/0.01-3/0, in terms of weight percent based on solids. The content ratio of each component is selected from each range so that the sum of the components is 100% by weight. The above content ratios provide even better performance in terms of sensitivity, resolution, developability, and the like.
本実施形態の光学部品形成組成物の調製方法は、特に限定されず、例えば、使用時に各成分を溶媒に溶解して均一溶液とし、その後、必要に応じて、例えば孔径0.2μm程度のフィルター等でろ過する方法等が挙げられる。 The method for preparing the optical component forming composition of this embodiment is not particularly limited, and examples include a method in which each component is dissolved in a solvent at the time of use to form a homogeneous solution, and then, if necessary, filtered using a filter with a pore size of about 0.2 μm.
本実施形態の光学部品形成組成物は、所期の目的を阻害しない範囲で他の樹脂を含むことができる。当該他の樹脂の種類および量は、国際公開第2020/226150号に開示されているとおりとすることができる。 The optical component forming composition of this embodiment may contain other resins to the extent that the intended purpose is not impeded. The type and amount of the other resins may be as disclosed in WO 2020/226150.
また本実施形態の硬化物は、前記光学部品形成組成物を硬化して得られ、各種樹脂として使用することができる。これらの硬化物は、高融点、高屈折率および高透明性といった様々な特性を付与する高汎用性の材料として様々な用途に用いることができる。当該硬化物は、前記組成物を光照射、加熱等の各組成に対応した公知の方法を用いることによって得ることができる。 The cured product of this embodiment is obtained by curing the optical component-forming composition and can be used as various resins. These cured products can be used for various applications as highly versatile materials that impart various properties such as a high melting point, high refractive index, and high transparency. The cured products can be obtained by subjecting the composition to light irradiation, heating, or other known methods corresponding to each composition.
これらの硬化物は、エポキシ樹脂、ポリカーボネート樹脂、アクリル樹脂等の各種合成樹脂として、更には、機能性を活かしてレンズ、光学シート等の光学部品として用いることができる。 These cured products can be used as various synthetic resins such as epoxy resin, polycarbonate resin, and acrylic resin, and can also be used to make optical components such as lenses and optical sheets by taking advantage of their functionality.
6.精製方法
前記多分岐型樹脂は精製されることが好ましい。その精製方法は、特に限定されないが、国際公開2015/080240に記載の方法や、国際公開2018/159707に記載の方法などを用いることができる。具体的に、当該精製方法は、前記樹脂を、水と任意に混和しない有機溶媒に溶解させて有機相を得て、その有機相を酸性水溶液と接触させ抽出処理を行うことにより、前記樹脂と有機溶媒とを含む有機相に含まれる金属分を水相に移行させた後、有機相と水相とを分離する工程を含む。水と任意に混和しない有機溶媒とは、通常、非水溶性溶媒に分類される有機溶媒である。当該有機溶媒としては、特に限定されないが、半導体製造プロセスに安全に適用できる有機溶媒が好ましい。使用する有機溶媒の量は、使用する該化合物に対して、通常1~100重量倍程度使用される。
6. Purification method The multi-branched resin is preferably purified. The purification method is not particularly limited, but the method described in International Publication No. 2015/080240 or the method described in International Publication No. 2018/159707 can be used. Specifically, the purification method includes a step of dissolving the resin in an organic solvent that is not miscible with water to obtain an organic phase, contacting the organic phase with an acidic aqueous solution to perform an extraction process, thereby transferring the metal content contained in the organic phase containing the resin and the organic solvent to the aqueous phase, and then separating the organic phase from the aqueous phase. The organic solvent that is not miscible with water is usually an organic solvent classified as a non-water-soluble solvent. The organic solvent is not particularly limited, but an organic solvent that can be safely applied to a semiconductor manufacturing process is preferable. The amount of the organic solvent used is usually about 1 to 100 times by weight relative to the compound used.
使用される有機溶媒の具体例としては、例えば、国際公開2015/080240に記載のものが挙げられる。これらの中でも、トルエン、2-ヘプタノン、シクロヘキサノン、シクロペンタノン、メチルイソブチルケトン、プロピレングリコールモノメチルエーテルアセテート、酢酸エチル等が好ましく、特にシクロヘキサノン、プロピレングリコールモノメチルエーテルアセテートが好ましい。 Specific examples of organic solvents that can be used include those described in International Publication WO 2015/080240. Among these, toluene, 2-heptanone, cyclohexanone, cyclopentanone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, ethyl acetate, etc. are preferred, with cyclohexanone and propylene glycol monomethyl ether acetate being particularly preferred.
前記酸性の水溶液としては、一般に知られる有機、無機系化合物を水に溶解させた水溶液の中から適宜選択される。例えば、国際公開2015/080240に記載のものが挙げられる。これら酸性の水溶液は、それぞれ単独で用いることもできるし、また2種以上を組み合わせて用いることもできる。酸性の水溶液としては、例えば、鉱酸水溶液および有機酸水溶液を挙げることができる。鉱酸水溶液としては、例えば、塩酸、硫酸、硝酸およびリン酸からなる群より選ばれる1種以上を含む水溶液を挙げることができる。有機酸水溶液としては、例えば、酢酸、プロピオン酸、蓚酸、マロン酸、コハク酸、フマル酸、マレイン酸、酒石酸、クエン酸、メタンスルホン酸、フェノールスルホン酸、p-トルエンスルホン酸およびトリフルオロ酢酸からなる群より選ばれる1種以上を含む水溶液を挙げることができる。酸性の水溶液のpHの範囲は0~5程度であり、より好ましくはpH0~3程度である。 The acidic aqueous solution is appropriately selected from among aqueous solutions in which a commonly known organic or inorganic compound is dissolved in water. For example, the aqueous solution described in International Publication WO 2015/080240 can be mentioned. These acidic aqueous solutions can be used alone or in combination of two or more. Examples of the acidic aqueous solution include mineral acid aqueous solutions and organic acid aqueous solutions. Examples of the mineral acid aqueous solution include an aqueous solution containing one or more acids selected from the group consisting of hydrochloric acid, sulfuric acid, nitric acid, and phosphoric acid. Examples of the organic acid aqueous solution include an aqueous solution containing one or more acids selected from the group consisting of acetic acid, propionic acid, oxalic acid, malonic acid, succinic acid, fumaric acid, maleic acid, tartaric acid, citric acid, methanesulfonic acid, phenolsulfonic acid, p-toluenesulfonic acid, and trifluoroacetic acid. The pH range of the acidic aqueous solution is about 0 to 5, and more preferably about pH 0 to 3.
[実施例1]ポリアミド構造を有する多分岐型樹脂1
(1)トリカルボン酸系化合物中間体の合成
下記スキームに示す反応を行った。
[Example 1] Hyperbranched resin 1 having a polyamide structure
(1) Synthesis of tricarboxylic acid compound intermediate The reaction shown in the following scheme was carried out.
100mLナスフラスコに、以下を仕込んだ。
4,4’,4”-トリヒドロキシトリフェニルメタン(MTP) 10.0mmol、2.92g
K2CO3 35.0mmol、4.83g
ジメチルホルムアミド(DMF) 20 mL
内容物を80℃で60分間撹拌した。次いで、ブロモ酢酸エチル(EBA)35mmol、3.87mLをフラスコ内に加え、さらに80℃で24時間撹拌し、反応を行った。
The following was placed in a 100 mL recovery flask:
4,4',4"-trihydroxytriphenylmethane (MTP) 10.0 mmol, 2.92 g
K 2 CO 3 35.0 mmol, 4.83 g
Dimethylformamide (DMF) 20 mL
The contents were stirred for 60 minutes at 80° C. Then, 35 mmol and 3.87 mL of ethyl bromoacetate (EBA) were added to the flask, and the mixture was further stirred at 80° C. for 24 hours to carry out the reaction.
反応混合物を、0.01N塩酸水溶液に注ぎ、再沈殿させた。沈殿物を採取し、クロロホルムを用いた抽出操作に供した。当該抽出操作を合計で2回実施した。次に、有機相に飽和炭酸水素ナトリウム溶液を加えて分液洗浄した。さらに、有機相に飽和食塩水を加えて分液洗浄した。 The reaction mixture was poured into a 0.01N aqueous hydrochloric acid solution to cause reprecipitation. The precipitate was collected and subjected to an extraction operation using chloroform. This extraction operation was carried out a total of two times. Next, a saturated sodium bicarbonate solution was added to the organic phase for separation and washing. Furthermore, a saturated saline solution was added to the organic phase for separation and washing.
洗浄工程を経て得た有機相に無水硫酸マグネシウムを加えて乾燥した。エバポレーターを用いて乾燥後の有機相を濃縮し、濃黄色液体を得た。濃黄色液体を、酢酸エチル/ヘキサン=1:1を移動相として用いたカラム分離に供し、残渣物を分離した。当該カラム分離で得た液体をさらにエバポレーターを用いて濃縮し、薄黄色粘性液体を得た。薄黄色粘性液体を分析し、目的とする中間体が生成していることを確認した(図1Aおよび図1B)。収率は99%であった。 Anhydrous magnesium sulfate was added to the organic phase obtained after the washing process to dry it. The dried organic phase was concentrated using an evaporator to obtain a dark yellow liquid. The dark yellow liquid was subjected to column separation using ethyl acetate/hexane = 1:1 as the mobile phase to separate the residue. The liquid obtained from the column separation was further concentrated using an evaporator to obtain a light yellow viscous liquid. The light yellow viscous liquid was analyzed and it was confirmed that the desired intermediate was produced (Figures 1A and 1B). The yield was 99%.
(2)トリカルボン酸系化合物の合成
以下の反応を行った。
(2) Synthesis of tricarboxylic acid compound The following reaction was carried out.
300mLフラスコに以下を仕込んだ。
前記工程で得た中間体 10mmol、5.5g
KOH 90mmol 5.05g
テトラヒドロフラン(THF):水=1:1の混合溶媒 150mL
50℃で72時間、内容物を撹拌し、水相を回収した。
A 300 mL flask was charged with the following:
Intermediate obtained in the previous step 10 mmol, 5.5 g
KOH 90mmol 5.05g
Tetrahydrofuran (THF):water = 1:1 mixed solvent 150mL
The contents were stirred at 50° C. for 72 hours and the aqueous phase was collected.
水相を弱酸性にし、酢酸エチルを用いた抽出に供した。飽和食塩水および無水硫酸マグネシウムを用いて、酢酸エチル相を洗浄した。洗浄後の酢酸エチル相をエバポレーターで濃縮し、ヘキサンを用いて洗浄した。酢酸エチル相を、桐山ロートを用いて濾過し、室温にて減圧乾燥した。このようにして目的物としてトリカルボン酸化合物(オレンジ色固体、分子量:466.43)を得た。分析結果を図2に示す。 The aqueous phase was made weakly acidic and subjected to extraction with ethyl acetate. The ethyl acetate phase was washed with saturated saline and anhydrous magnesium sulfate. After washing, the ethyl acetate phase was concentrated in an evaporator and washed with hexane. The ethyl acetate phase was filtered using a Kiriyama funnel and dried under reduced pressure at room temperature. In this way, the target product, a tricarboxylic acid compound (orange solid, molecular weight: 466.43), was obtained. The analysis results are shown in Figure 2.
(3)ポリアミド構造を有する多分岐型樹脂の合成
以下の反応を行った。
(3) Synthesis of hyperbranched resin having polyamide structure The following reaction was carried out.
試験管に以下を仕込んだ。
前記(2)で合成したトリカルボン酸化合物 0.23g
N-メチルピロリドン(NMP) 3.0mL
2,2-ビス(3-アミノ-4-ヒドロキシフェニル)プロパン(BAHP) 0.085g
ジイソプロルカルボジイミド(DIC) 0.25mL
25℃で24時間、内容物を撹拌し、反応を行った。ジクロロメタンを用いて反応混合物を再沈殿し、桐山ロートを用いて沈殿物を濾過し、目的物である樹脂を得た。1H-NMRおよびGPCによる分析結果を図3Aおよび図3Bに示した。
収率:97%
Mn=7400、Mn/Mn=2.40
The following was placed in a test tube:
Tricarboxylic acid compound synthesized in (2) above: 0.23 g
N-methylpyrrolidone (NMP) 3.0 mL
2,2-bis(3-amino-4-hydroxyphenyl)propane (BAHP) 0.085g
Diisopropylcarbodiimide (DIC) 0.25 mL
The contents were stirred at 25° C. for 24 hours to carry out the reaction. The reaction mixture was reprecipitated using dichloromethane, and the precipitate was filtered using a Kiriyama funnel to obtain the target resin. The analysis results by 1 H-NMR and GPC are shown in Figures 3A and 3B.
Yield: 97%
Mn=7400, Mn/Mn=2.40
溶媒の量を下表に示すとおりに変更した以外は、前述の方法で本樹脂の合成反応を行った。しかし、溶媒の量が少ないとゲル化してしまい、所望の樹脂を得ることができなかった。 Apart from changing the amount of solvent as shown in the table below, the synthesis reaction of this resin was carried out using the method described above. However, when the amount of solvent was too small, gelation occurred and the desired resin could not be obtained.
[実施例2]ポリアミド構造を有する多分岐型樹脂
(1)トリカルボン酸クロリドの合成
下記スキームに示す反応を行った。
Example 2 Hyperbranched Resin Having Polyamide Structure (1) Synthesis of Tricarboxylic Acid Chloride The reaction shown in the following scheme was carried out.
200mLナスフラスコに、以下を仕込んだ。
実施例1で得たトリカルボン酸:2.33g、7.76mmol
クロロホルム:30mL
塩化チオニル:60mモル、7.14g、4.36mL
ジメチルホルムアミド(DMF):一滴
The following was placed in a 200 mL recovery flask:
Tricarboxylic acid obtained in Example 1: 2.33 g, 7.76 mmol
Chloroform: 30 mL
Thionyl chloride: 60 mmol, 7.14 g, 4.36 mL
Dimethylformamide (DMF): 1 drop
内容物を70℃で18時間撹拌した。反応混合物をエバポレーターで濃縮し、ヘキサンを用いて洗浄した。目的物として、橙色の粘性固体を得た。収率は98%であった。分析結果を図4に示す。 The contents were stirred at 70°C for 18 hours. The reaction mixture was concentrated using an evaporator and washed with hexane. The desired product was an orange viscous solid. The yield was 98%. The analytical results are shown in Figure 4.
(2)ポリアミド構造を有する多分岐型樹脂の合成
以下の反応を行った。
(2) Synthesis of hyperbranched resin having polyamide structure The following reaction was carried out.
試験管に以下を仕込んだ。
前記(1)で得た化合物(トリカルボン酸クロリド(MBOAC)) 0.26g 0.5mmol
2,2-ビス(3-アミノ-4-ヒドロキシフェニル)プロパン(BAHP) 0.19g 0.75mmol
ジメチルホルムアミド(DMF) 0.3mL
4-ジメチルアミノピリジン(DMAP) 0.19g
The following was placed in a test tube:
Compound obtained in (1) above (tricarboxylic acid chloride (MBOAC)) 0.26 g 0.5 mmol
2,2-bis(3-amino-4-hydroxyphenyl)propane (BAHP) 0.19 g 0.75 mmol
Dimethylformamide (DMF) 0.3 mL
4-Dimethylaminopyridine (DMAP) 0.19g
25℃で20時間、内容物を撹拌し、反応を行った。ジエチルエーエルを用いて反応混合物を再沈殿した。沈殿物を採取し、1N塩酸水溶液で洗浄した。減圧乾燥を行って、目的物であるポリアミド構造を有する多分岐型樹脂を得た。1H-NMRおよびGPCによる分析結果を図5Aおよび図5Bに示した。 The contents were stirred at 25° C. for 20 hours to carry out the reaction. The reaction mixture was reprecipitated using diethyl ether. The precipitate was collected and washed with a 1N aqueous hydrochloric acid solution. The product was dried under reduced pressure to obtain the target hyperbranched resin having a polyamide structure. The results of the 1 H-NMR and GPC analyses are shown in FIG. 5A and FIG. 5B.
2,2-ビス(3-アミノ-4-ヒドロキシフェニル)プロパン(BAHP)(表2の(B))とトリカルボン酸クロリド(表2の(A))との仕込比を変更し、同じ方法で樹脂を製造した。当該仕込比は、下表に示す官能基当量比を達成できる比とした。結果を当該表に示した。 The resin was produced in the same manner by changing the ratio of 2,2-bis(3-amino-4-hydroxyphenyl)propane (BAHP) (Table 2 (B)) and tricarboxylic acid chloride (Table 2 (A)). The ratio was set to a value that would achieve the functional group equivalent ratio shown in the table below. The results are shown in the table.
(3)物性
1)耐熱性
得られた前記多分岐型樹脂について、TGA(熱重量測定)によって熱分解温度を測定した。結果を図5Cに示した。当該樹脂は優れた耐熱性を有していた。
(3) Physical Properties 1) Heat Resistance The thermal decomposition temperature of the obtained hyperbranched resin was measured by TGA (thermogravimetric analysis). The results are shown in FIG. 5C. The resin had excellent heat resistance.
2)溶解性
前記多分岐型樹脂について、各種溶媒への溶解性を評価した。20℃にて、2gの溶媒に、2mgの樹脂が溶解した場合を「完全可溶(+)」、溶解しなかった場合を「不溶(-)」と評価した。結果を下表に示す。当該樹脂は主要な溶媒に対して良好な溶解性を有していることが明らかである。
2) Solubility The solubility of the hyperbranched resin in various solvents was evaluated. When 2 mg of the resin dissolved in 2 g of solvent at 20°C, it was evaluated as "completely soluble (+)" and when it did not dissolve, it was evaluated as "insoluble (-)". The results are shown in the table below. It is clear that the resin has good solubility in major solvents.
THF:テトラヒドロフラン
DMF:ジメチルホルムアミド
DMSO:ジメチルスルホキシド
PGMEA:プロピレングリコールモノメチルエーテルアセテート)
NMP:N-メチルピロリドン
DMAc:N,N-ジメチルアセトアミド
MEK:メチルエチルケトン
PGME:プロピレングリコールモノメチルエーテル
THF: tetrahydrofuran, DMF: dimethylformamide, DMSO: dimethylsulfoxide, PGMEA: propylene glycol monomethyl ether acetate)
NMP: N-methylpyrrolidone DMAc: N,N-dimethylacetamide MEK: methyl ethyl ketone PGME: propylene glycol monomethyl ether
3)製膜性
前記多分岐型樹脂をジメチルホルムアミド(DMF)に溶解して濃度3重量%の組成物を得た。シリコンウェハー上に、以下の条件で当該溶液をスピンコートし、ポストベークして膜を得た。製膜性は良好であった。
回転数:2500rpm
乾燥:200℃で10分
膜厚:32.4nm
ただし、溶媒としてジメチルスルホキシド(DMSO)、N,N-ジメチルアセトアミド(DMAc)、N-メチルピロリドン(NMP)を用いた場合は、製膜できなかった。
3) Film-forming property The hyperbranched resin was dissolved in dimethylformamide (DMF) to obtain a composition having a concentration of 3% by weight. The solution was spin-coated on a silicon wafer under the following conditions, and post-baked to obtain a film. The film-forming property was good.
Rotational speed: 2500 rpm
Drying: 10 minutes at 200°C Film thickness: 32.4 nm
However, when dimethyl sulfoxide (DMSO), N,N-dimethylacetamide (DMAc), or N-methylpyrrolidone (NMP) was used as the solvent, it was not possible to form a film.
[実施例3]
以下の反応を行い、ポリアミド構造を有する多分岐型樹脂を合成した。
[Example 3]
The following reaction was carried out to synthesize a hyperbranched resin having a polyamide structure.
試験管に以下を仕込んだ。
2,2-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロメチルプロパン(BAHFP) 0.75mmol、0.275g
1,3,5-ベンゼントリカルボニルトリクロリド(BCC) 0.5mmol、0.132g
ジメチルホルムアミド(DMF) 1.5mL
4-ジメチルアミノピリジン(DMAP) 1.5mmol 0.183g
The following was placed in a test tube:
2,2-bis(3-amino-4-hydroxyphenyl)hexafluoromethylpropane (BAHFP) 0.75 mmol, 0.275 g
1,3,5-benzenetricarbonyl trichloride (BCC) 0.5 mmol, 0.132 g
Dimethylformamide (DMF) 1.5 mL
4-Dimethylaminopyridine (DMAP) 1.5 mmol 0.183 g
25℃で20時間、内容物を撹拌し、反応を行った。水を用いて反応混合物を再沈殿した。沈殿物を採取し、ジエチルエーテルで洗浄した。次いで、沈殿物を、桐山ロートを用いてろ過し、室温で減圧乾燥を行って、目的物である樹脂を得た。GPCによる分析結果を図6に示した。 The contents were stirred at 25°C for 20 hours to carry out the reaction. The reaction mixture was reprecipitated using water. The precipitate was collected and washed with diethyl ether. The precipitate was then filtered using a Kiriyama funnel and dried under reduced pressure at room temperature to obtain the desired resin. The results of the GPC analysis are shown in Figure 6.
トリカルボン酸クロリド(BCC)と2,2-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロメチルプロパン(BAHFP)の仕込比および使用した溶媒の量を表4に示すように変更して、同じ方法で樹脂を製造した。当該仕込比は、下表に示すとおりとした。結果を当該表に示した。またGPCによる分析結果を図6に示した。 The resin was produced in the same manner, but the charge ratio of tricarboxylic acid chloride (BCC) and 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoromethylpropane (BAHFP) and the amount of solvent used were changed as shown in Table 4. The charge ratio was as shown in the table below. The results are shown in the table. The results of the GPC analysis are shown in Figure 6.
[実施例4]
反応温度を変更した以外は、実施例3と同じ方法で樹脂を製造した。結果を表5に示した。またGPCおよびFT‐IRによる分析結果を図7Aおよび図7Bに示した。
[Example 4]
Except for changing the reaction temperature, the resin was produced in the same manner as in Example 3. The results are shown in Table 5. The analysis results by GPC and FT-IR are shown in Figures 7A and 7B.
表4のRun3の樹脂について、前述の方法にて溶解性、および製膜性を評価した。結果をそれぞれ表6、表7に示す。 The solubility and film-forming properties of the resin in Run 3 in Table 4 were evaluated using the methods described above. The results are shown in Tables 6 and 7, respectively.
屈折率は、以下の手順で測定した。
樹脂をDMFに溶解し、その溶液をシリコンウェハー上にスピンコートして、薄膜を調製した。
株式会社フォトニックラティス製膜厚・屈折率分布測定装置SE-101を使用し、当該薄膜の620nmでの屈折率を測定した。
The refractive index was measured by the following procedure.
The resin was dissolved in DMF, and the solution was spin-coated onto a silicon wafer to prepare a thin film.
The refractive index of the thin film at 620 nm was measured using a film thickness/refractive index distribution measuring device SE-101 manufactured by Photonic Lattice Corporation.
[実施例5]多分岐型ポリベンゾオキサゾールの合成
表4のRun3にて得た多分岐型PA樹脂から製造した膜厚70nmの膜(表7の膜厚70nmに相当)を、不活性雰囲気下、300℃で60分間加熱した。その結果、分子内環化が起こり多分岐型ポリベンゾオキサゾール(PBO)の膜が生成した。分析結果を図8Aおよび図8Bに示した。
[Example 5] Synthesis of hyperbranched polybenzoxazole A film having a thickness of 70 nm (corresponding to the film thickness of 70 nm in Table 7) produced from the hyperbranched PA resin obtained in Run 3 in Table 4 was heated at 300°C for 60 minutes in an inert atmosphere. As a result, intramolecular cyclization occurred to produce a film of hyperbranched polybenzoxazole (PBO). The analysis results are shown in Figures 8A and 8B.
さらに、前記多分岐型ポリベンゾオキサゾールの膜の上に、定法に従い、BCA[4]-DBHを製膜した。BCA[4]-DBHは、カリックスアレンから合成した主鎖分解型環状分子レジスト材料である(国際公開2021/230185号またはJournal of Photopolymer Science and Technology Volume 33, Number 1 (2020) 45 - 51参照)。当該材料は、以下の構造を有し、溶解性、成膜性に優れ、高感度な極端紫外線用レジスト材料である。 Furthermore, a film of BCA[4]-DBH was formed on the hyperbranched polybenzoxazole film according to a standard method. BCA[4]-DBH is a main chain decomposition type cyclic molecular resist material synthesized from calixarene (see International Publication No. 2021/230185 or Journal of Photopolymer Science and Technology Volume 33, Number 1 (2020) 45 - 51). The material has the following structure, and is a highly sensitive resist material for extreme ultraviolet rays with excellent solubility and film-forming properties.
[実施例6]フッ素導入率の検討
実施例3と同様の方法で多分岐型PA樹脂を合成した。ただし、ジアミノ化合物として、2,2-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロメチルプロパン(BAHFP)と2,2-ビス(3-アミノ-4-ヒドロキシフェニル)プロパン(BAHP)を使用し、トリカルボン酸化合物として、1,3,5-ベンゼントリカルボン酸クロライド(BCC)使用し、仕込み量を表9のように変更した。さらに反応条件を25℃で24時間とした。次いで、実施例5と同じ方法で、当該多分岐型PA樹脂を加熱して、多分岐型ポリベンゾオキサゾール(PBO)樹脂膜の製造を試みた。結果を表9に示す。
[Example 6] Study on fluorine introduction rate A hyperbranched PA resin was synthesized in the same manner as in Example 3. However, 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoromethylpropane (BAHFP) and 2,2-bis(3-amino-4-hydroxyphenyl)propane (BAHP) were used as diamino compounds, 1,3,5-benzenetricarboxylic acid chloride (BCC) was used as tricarboxylic acid compound, and the amounts charged were changed as shown in Table 9. Furthermore, the reaction conditions were set to 25°C and 24 hours. Next, the hyperbranched PA resin was heated in the same manner as in Example 5 to attempt the production of a hyperbranched polybenzoxazole (PBO) resin film. The results are shown in Table 9.
Run1ではフッ素を含まないジアミノ化合物としてBAHPを使用した。一方、Run2以降はBAHPをフッ素を含むBAHFPに置き換えて、フッ素導入率を高くした。フッ素導入率が高くなるにつれて、分子内環化が起こりやすくなり多分岐型PBO樹脂膜の形成が可能となることが明らかとなった。フッ素原子が導入されると、フッ素原子同士が反発しあうため、ポリマー密度が低下し、そのため、溶解性が向上して成膜性も向上すると考えられる。
In Run 1, BAHP was used as a diamino compound not containing fluorine. On the other hand, from Run 2 onwards, BAHP was replaced with BAHFP containing fluorine to increase the fluorine introduction rate. It was revealed that as the fluorine introduction rate increases, intramolecular cyclization occurs more easily, making it possible to form a hyperbranched PBO resin film. When fluorine atoms are introduced, the fluorine atoms repel each other, decreasing the polymer density, which is thought to improve solubility and film formability.
Claims (15)
Zは、独立して-OH、-SH、または-NH2であり、
Rは、各々独立して、水素原子、置換基を有していてもよい炭素数1~30のアルキル基、置換基を有していてもよい炭素数6~40のアリール基、置換基を有していてもよい炭素数7~40のアラルキル基、置換基を有していてもよい炭素数2~30のアルケニル基、置換基を有していてもよい炭素数2~30のアルキニル基、置換基を有していてもよい炭素数7~40のアリールアルケニル基、置換基を有していてもよい炭素数1~30のアルコキシ基、ハロゲン原子、ニトロ基、アミノ基、シアノ基、カルボン酸基、チオール基または水酸基であり、前記アリール基、アラルキル基、アルケニル基、アルキニル基、アリールアルケニル基は、エーテル結合、ケトン結合、エステル結合またはウレタン結合を含んでいてもよく、
mはRが水素以外の基である場合の当該基の数であって1~3の整数であり、
Arは芳香族基を有する基であり、
Eは-COOH、-COHal、-O-Rb-COOHまたは-O-Rb-COHalであり、Halはハロゲン原子であり、Rbは炭素数が1~6のアルキレン基である。)
(II)これらの化合物を縮合反応してポリアミド構造を形成する工程、
を備える方法で製造された、
ポリアミド構造を有する多分岐型樹脂。 (I) preparing a diamino compound represented by formula (A) and a tricarboxylic acid compound represented by formula (B);
Z is independently -OH, -SH, or -NH2 ;
R's each independently represent a hydrogen atom, an alkyl group having 1 to 30 carbon atoms which may have a substituent, an aryl group having 6 to 40 carbon atoms which may have a substituent, an aralkyl group having 7 to 40 carbon atoms which may have a substituent, an alkenyl group having 2 to 30 carbon atoms which may have a substituent, an alkynyl group having 2 to 30 carbon atoms which may have a substituent, an arylalkenyl group having 7 to 40 carbon atoms which may have a substituent, an alkoxy group having 1 to 30 carbon atoms which may have a substituent, a halogen atom, a nitro group, an amino group, a cyano group, a carboxylic acid group, a thiol group or a hydroxyl group, and the aryl group, aralkyl group, alkenyl group, alkynyl group and arylalkenyl group may contain an ether bond, a ketone bond, an ester bond or a urethane bond,
m is an integer from 1 to 3 and represents the number of groups other than hydrogen when R is a group other than hydrogen;
Ar is a group having an aromatic group;
E is -COOH, -COHal, -O-R b -COOH or -O-R b -COHal, Hal is a halogen atom, and R b is an alkylene group having 1 to 6 carbon atoms.
(II) a step of subjecting these compounds to a condensation reaction to form a polyamide structure;
Manufactured by a method comprising:
A hyperbranched resin with a polyamide structure.
(ii)前記樹脂を分子内縮合して複素環構造を形成する工程、
を備える方法で製造された、
複素環構造を有する多分岐型樹脂。 (i) preparing a hyperbranched resin having a polyamide structure according to any one of claims 1 to 3; and (ii) intramolecularly condensing the resin to form a heterocyclic structure.
Manufactured by a method comprising:
A hyperbranched resin with a heterocyclic structure.
当該アルキレン基:フッ素化アルキレン基のモル比が、1:(1.5~10)である、請求項4に記載の樹脂。 There are units in which Y is an alkylene group and units in which Y is a fluorinated alkylene group,
5. The resin of claim 4, wherein the molar ratio of said alkylene groups to fluorinated alkylene groups is 1:(1.5 to 10).
当該下層膜上に、少なくとも1層のフォトレジスト層を形成する工程、および
当該フォトレジスト層の所定の領域に放射線を照射し、現像を行う工程、
を含む、レジストパターン形成方法。 A step of forming an underlayer film on a substrate using the composition according to claim 7, and heating the precursor to 300°C or higher to form an underlayer film containing a hyperbranched resin having a heterocyclic structure;
forming at least one photoresist layer on the underlayer film; and irradiating a predetermined area of the photoresist layer with radiation and developing the photoresist layer.
A method for forming a resist pattern comprising the steps of:
Xは芳香族基を有する基であり、
Zは-OH、-SH、または-NH2であり、
Rは、各々独立して、水素原子、置換基を有していてもよい炭素数1~30のアルキル基、置換基を有していてもよい炭素数6~40のアリール基、置換基を有していてもよい炭素数7~40のアラルキル基、置換基を有していてもよい炭素数2~30のアルケニル基、置換基を有していてもよい炭素数2~30のアルキニル基、置換基を有していてもよい炭素数7~40のアリールアルケニル基、置換基を有していてもよい炭素数1~30のアルコキシ基、ハロゲン原子、ニトロ基、アミノ基、シアノ基、カルボン酸基、チオール基又は水酸基であり、前記アリール基、アラルキル基、アルケニル基、アルキニル基、アリールアルケニル基は、エーテル結合、ケトン結合、エステル結合またはウレタン結合を含んでいてもよく、
mはRが水素以外の基である場合の当該基の数であって1~3の整数であり、
nは主鎖における繰り返し数であり、
rは分岐鎖における繰り返し数であり、n>rである。)
ポリアミド構造を有する、多分岐型樹脂。 Represented by the following formula (1):
X is a group having an aromatic group;
Z is -OH, -SH, or -NH2 ;
R's each independently represent a hydrogen atom, an alkyl group having 1 to 30 carbon atoms which may have a substituent, an aryl group having 6 to 40 carbon atoms which may have a substituent, an aralkyl group having 7 to 40 carbon atoms which may have a substituent, an alkenyl group having 2 to 30 carbon atoms which may have a substituent, an alkynyl group having 2 to 30 carbon atoms which may have a substituent, an arylalkenyl group having 7 to 40 carbon atoms which may have a substituent, an alkoxy group having 1 to 30 carbon atoms which may have a substituent, a halogen atom, a nitro group, an amino group, a cyano group, a carboxylic acid group, a thiol group or a hydroxyl group, and the aryl group, aralkyl group, alkenyl group, alkynyl group and arylalkenyl group may contain an ether bond, a ketone bond, an ester bond or a urethane bond,
m is an integer from 1 to 3 and represents the number of groups other than hydrogen when R is a group other than hydrogen;
n is the number of repeats in the main chain,
r is the number of repeats in the branched chain, and n>r.
A hyperbranched resin with a polyamide structure.
Z’は、独立に-O-、-S-、または-NH-であり、
Xは芳香族基を有する基であり、
Rは、各々独立して、水素原子、置換基を有していてもよい炭素数1~30のアルキル基、置換基を有していてもよい炭素数6~40のアリール基、置換基を有していてもよい炭素数7~40のアラルキル基、置換基を有していてもよい炭素数2~30のアルケニル基、置換基を有していてもよい炭素数2~30のアルキニル基、置換基を有していてもよい炭素数7~40のアリールアルケニル基、置換基を有していてもよい炭素数1~30のアルコキシ基、ハロゲン原子、ニトロ基、アミノ基、シアノ基、カルボン酸基、チオール基又は水酸基であり、前記アリール基、アラルキル基、アルケニル基、アルキニル基、アリールアルケニル基は、エーテル結合、ケトン結合、エステル結合またはウレタン結合を含んでいてもよく、
mはRが水素以外の基である場合の当該基の数であって1~3の整数であり、
n1およびn2は主鎖における繰り返し数であり、
r1およびr2は分岐鎖における繰り返し数であり、n1>r1かつn2>r2である。)
複素環構造を有する多分岐型樹脂。 Represented by the following formula (2):
Z' is independently -O-, -S-, or -NH-;
X is a group having an aromatic group;
R's each independently represent a hydrogen atom, an alkyl group having 1 to 30 carbon atoms which may have a substituent, an aryl group having 6 to 40 carbon atoms which may have a substituent, an aralkyl group having 7 to 40 carbon atoms which may have a substituent, an alkenyl group having 2 to 30 carbon atoms which may have a substituent, an alkynyl group having 2 to 30 carbon atoms which may have a substituent, an arylalkenyl group having 7 to 40 carbon atoms which may have a substituent, an alkoxy group having 1 to 30 carbon atoms which may have a substituent, a halogen atom, a nitro group, an amino group, a cyano group, a carboxylic acid group, a thiol group or a hydroxyl group, and the aryl group, aralkyl group, alkenyl group, alkynyl group and arylalkenyl group may contain an ether bond, a ketone bond, an ester bond or a urethane bond,
m is an integer from 1 to 3 and represents the number of groups other than hydrogen when R is a group other than hydrogen;
n1 and n2 are the repeat numbers in the main chain;
r1 and r2 are the repeat numbers in the branched chain, and n1 > r1 and n2 > r2 .
A hyperbranched resin with a heterocyclic structure.
請求項13または14に記載の樹脂。
The X is represented by any one of the following formulas:
15. The resin according to claim 13 or 14.
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001163977A (en) * | 1999-12-09 | 2001-06-19 | Sumitomo Bakelite Co Ltd | Organic insulation film and organic insulation film material |
| JP2003277508A (en) * | 2002-03-26 | 2003-10-02 | Sumitomo Bakelite Co Ltd | Material for insulating film, coating varnish for insulating film, and insulating film and semiconductor unit therewith |
| JP2005249847A (en) * | 2004-03-01 | 2005-09-15 | Sumitomo Bakelite Co Ltd | Positive photosensitive resin composition and semiconductor device or display component using the same |
| JP2011158921A (en) * | 2004-05-07 | 2011-08-18 | Hitachi Chemical Dupont Microsystems Ltd | Positive photosensitive resin composition, method for forming pattern and electronic component |
| WO2013111732A1 (en) * | 2012-01-24 | 2013-08-01 | 公益財団法人名古屋産業科学研究所 | Gas-separation membrane |
| JP2020144222A (en) * | 2019-03-06 | 2020-09-10 | 太陽ホールディングス株式会社 | Positive photosensitive resin composition, dry film, cured product, and electronic component |
-
2023
- 2023-08-16 WO PCT/JP2023/029632 patent/WO2024224654A1/en active Pending
- 2023-08-16 TW TW112130806A patent/TW202442756A/en unknown
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001163977A (en) * | 1999-12-09 | 2001-06-19 | Sumitomo Bakelite Co Ltd | Organic insulation film and organic insulation film material |
| JP2003277508A (en) * | 2002-03-26 | 2003-10-02 | Sumitomo Bakelite Co Ltd | Material for insulating film, coating varnish for insulating film, and insulating film and semiconductor unit therewith |
| JP2005249847A (en) * | 2004-03-01 | 2005-09-15 | Sumitomo Bakelite Co Ltd | Positive photosensitive resin composition and semiconductor device or display component using the same |
| JP2011158921A (en) * | 2004-05-07 | 2011-08-18 | Hitachi Chemical Dupont Microsystems Ltd | Positive photosensitive resin composition, method for forming pattern and electronic component |
| WO2013111732A1 (en) * | 2012-01-24 | 2013-08-01 | 公益財団法人名古屋産業科学研究所 | Gas-separation membrane |
| JP2020144222A (en) * | 2019-03-06 | 2020-09-10 | 太陽ホールディングス株式会社 | Positive photosensitive resin composition, dry film, cured product, and electronic component |
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