WO2024224517A1 - Method for producing single-crystal spherical sodium metal nanoparticles - Google Patents
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- WO2024224517A1 WO2024224517A1 PCT/JP2023/016485 JP2023016485W WO2024224517A1 WO 2024224517 A1 WO2024224517 A1 WO 2024224517A1 JP 2023016485 W JP2023016485 W JP 2023016485W WO 2024224517 A1 WO2024224517 A1 WO 2024224517A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/05—Metallic powder characterised by the size or surface area of the particles
- B22F1/054—Nanosized particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
- B22F9/18—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
- B22F9/24—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from liquid metal compounds, e.g. solutions
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B26/00—Obtaining alkali, alkaline earth metals or magnesium
- C22B26/10—Obtaining alkali metals
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C24/00—Alloys based on an alkali or an alkaline earth metal
Definitions
- the present invention relates to a method for producing single-crystal spherical metallic sodium nanoparticles.
- Metallic sodium nanoparticles are nanoparticles made of metallic sodium atoms, and those with a particle diameter of less than 10 nm are also called metallic sodium quantum dots.
- Quantum dots are known to be made from metal elements such as CdSe, Cd, and Te, and exhibit fluorescence. However, as these quantum dots contain harmful elements, they must be collected after use, and so a search for alternative materials has been ongoing.
- metallic sodium nanoparticles can be produced by a top-down method.
- a method of producing metallic sodium nanoparticles by top-down is used in which sodium is dispersed in a solvent inert to metallic sodium in a stirring tank by high-speed stirring at a temperature equal to or higher than the melting point of sodium, thereby forming the sodium into fine particles.
- Patent Document 1 describes a method of producing metallic sodium dispersion by dispersing metallic sodium in transformer oil.
- Patent Document 2 describes a manufacturing method in which metallic sodium is stirred together with a dispersion medium in a stirring tank to produce a sodium dispersion in which sodium particles are dispersed in the dispersion medium, and the method produces metallic sodium particles based on a relationship between the average particle size of the sodium particles and the tip speed V of the stirring blade.
- it does not disclose a manufacturing method that can produce spherical metallic sodium single crystals of around 10 nm.
- Patent Document 3 describes a method for producing a solvent dispersion of an alkali metal.
- the sodium particles which is an element of an alkali metal
- the sodium to be dispersed is in a molten state, and a raw material obtained as sodium in advance is used, which is different from the single crystal spherical metallic sodium nanoparticles obtained by reducing a sodium raw material in a solution as in the present invention.
- Patent document 4 discloses a method for using a colloidal suspension containing 2-60% alkali metal particles suspended in a neutral hydrophobic diluent to produce gaseous hydrogen, the metal particles being 0.1-1 ⁇ m in size, and the hydrophobic diluent being a material selected from vegetable oils and mineral oils.
- the alkali metal in Patent document 4 is produced by reduction in a solution, nor is it disclosed that the alkali metal is single crystalline and spherical.
- Patent Document 5 which is owned by the same applicant as the present application, describes a method for producing semiconductor microparticles using a fluid treatment device equipped with relatively rotating treatment surfaces that can approach and separate.
- a fluid treatment device equipped with relatively rotating treatment surfaces that can approach and separate.
- no specific examples of extremely reactive metallic sodium are described.
- Single-crystalline spherical metallic sodium nanoparticles cannot be obtained based on Patent Document 5.
- Patent Document 6 owned by the present applicant, describes a method for producing metal microparticles using a fluid treatment device equipped with relatively rotating treatment surfaces that can approach and separate, and states that metallic sodium can be precipitated. It also describes that an ether-based organic solvent can be used for the treatment fluid, but makes no mention of the residual moisture and residual dissolved oxygen concentrations contained in the organic solvent. In addition, there is no mention of the oxidation-reduction potential required for precipitation, and there is no specific example of the potential hierarchy between a substance that reduces metallic sodium particles and metallic sodium, and no mention is made of the means by which it can be produced.
- Non-Patent Document 1 describes the calculation results of metallic sodium plasmons that depend on the number of metallic sodium atoms. However, it does not describe a specific method for producing metallic sodium nanoparticles that can confirm the calculation results.
- the objective of the present invention is to provide a method for producing metallic sodium nanoparticles that can generate blue fluorescence when excited by ultraviolet light of an excitation wavelength, are virtually non-toxic, can be densely packed into electrode materials for secondary batteries that do not require recovery, and can be used as catalysts, reducing agents, etc.
- the present invention is as follows.
- a method for producing single-crystal spherical metallic sodium nanoparticles, which are single crystals and spherical comprising the steps of:
- the method includes a step of mixing and reacting a raw material liquid containing sodium halide with a reducing liquid containing an anion of an aromatic compound,
- the anion of the aromatic compound is prepared by mixing lithium, sodium or potassium with the aromatic compound.
- [3] The method according to [1] or [2], wherein the average particle size of the monocrystalline spherical sodium metallic nanoparticles is 1 nm to 300 nm.
- the sodium halide is sodium iodide
- the aromatic compound is at least one selected from the group consisting of 4,4'-di-tert-butylbiphenyl (DBB), biphenyl, naphthalene, and phenanthrene.
- DBB 4,4'-di-tert-butylbiphenyl
- An apparatus comprising: a fluid pressure imparting mechanism which imparts pressure to the reducing solution; two processing members, a first processing member and a second processing member which can move relatively close to and away from the first processing member; and a rotation drive mechanism which rotates the first processing member and the second processing member relatively,
- Two processing surfaces, a first processing surface and a second processing surface are provided at positions facing each other in each of the processing parts, and each of the processing surfaces constitutes a part of a sealed flow path through which the reduction solution at the above pressure flows, Between the two processing surfaces, a fluid to be processed, that is, the reduced liquid and the raw material liquid, containing single-crystal spherical sodium metallic nanoparticles as a reactant, is mixed and reacted with each other.
- the second processing member has a pressure-receiving surface, and a part of this pressure-receiving surface is constituted by the second processing surface, and this pressure-receiving surface receives a pressure applied to the reduced liquid by the fluid pressure imparting mechanism, and generates a force for moving the second processing surface in a direction away from the first processing surface, and the pressure-receiving surface is disposed between the first and second processing surfaces which can approach and separate and rotate relatively.
- a device for passing the reduced liquid, which is a fluid to be processed under a pressure, and the raw material liquid, so that the fluid to be processed forms a thin film fluid containing single-crystal spherical sodium metallic nanoparticles and the device further comprises a separate inlet path independent of the flow path between the processing surfaces through which the reduced liquid under the pressure flows, the second processing surface is provided with one opening portion which leads to the separate inlet path, and the raw material liquid sent from the separate inlet path is introduced between both processing surfaces, thereby mixing the reduced liquid and the single-crystal spherical sodium metallic nanoparticles produced from the raw material liquid within the thin film fluid,
- the method according to any one of [1] to [11], wherein the raw material liquid and the reduced liquid are mixed and reacted.
- the single-crystal spherical sodium metal nanoparticles produced by the manufacturing method of the present invention are single crystals that do not have grain boundaries that reduce fluorescence efficiency, and therefore can fluoresce when excited by ultraviolet light. Furthermore, single-crystal spherical sodium metal nanoparticles do not have the toxicity of compound semiconductors formed from cadmium, selenium, tellurium, etc., and therefore can be used without the need to collect them after use. Furthermore, because single-crystal spherical sodium metal nanoparticles are spherical, they can be densely packed with electrode materials for secondary ion batteries, etc.
- 1 shows the 1 H-NMR spectrum of DBB of a reduced solution of single crystal spherical metallic sodium nanoparticles.
- 1 shows the 1 H-NMR spectrum of the DBB anion radical of a reduced solution of single-crystal spherical metallic sodium nanoparticles.
- 1 shows a 1 H-NMR spectrum of the tert-butyl group of DBB in a reduced solution of single crystal spherical metallic sodium nanoparticles.
- 1 shows a 13 C-NMR spectrum of a reduced solution of single-crystal spherical metallic sodium nanoparticles in THF.
- 7 shows the 7 Li-NMR spectrum of lithium cations when THF is used as the solvent for the reduced solution of single crystal spherical metallic sodium nanoparticles.
- 1 shows the change over time in the 7 Li-NMR spectrum half-width of lithium cations after preparation of a reduced solution of single-crystal spherical sodium metallic nanoparticles using THF as the solvent.
- 7 shows the 7 Li-NMR spectrum of lithium cations when 4-methyltetrahydropyran (4MeTHP) is used as the solvent for the reduced solution of single-crystal spherical metallic sodium nanoparticles.
- 4MeTHP 4-methyltetrahydropyran
- 23 Na-NMR spectrum of a sodium iodide THF solution of a raw material liquid of single crystal spherical sodium metallic nanoparticles is shown.
- 1 shows a TEM observation image of the single-crystal spherical metallic sodium nanoparticles produced in Example 1-1.
- FIG. 11(a) shows an XRD pattern of the single-crystal spherical sodium metallic nanoparticles prepared in Example 1-2, which were collected by centrifugation at low acceleration
- Fig. 11(b) shows an XRD pattern of the single-crystal spherical sodium metallic nanoparticles prepared in Example 1-2, which were collected by centrifugation at high acceleration
- 1 shows the ultraviolet-visible absorption spectrum when the dispersion solvent for the single-crystal spherical sodium metallic nanoparticles prepared in Example 1-3 was hexane and tetrahydrofuran (THF).
- 1 shows the fluorescence spectrum when the single-crystal spherical metallic sodium nanoparticles prepared in Example 1-4 are dispersed in T benzene. 1 shows the fluorescence spectrum when the single-crystal spherical metallic sodium nanoparticles prepared in Example 1-4 are dispersed in THF.
- the single-crystal spherical sodium metal nanoparticles produced by the production method of the present invention are single crystals, spherical, and have an average particle size of 1 nm to 300 nm. If the average particle size is 300 nm or more, when the single-crystal spherical sodium metal nanoparticles are used as a secondary battery negative electrode material, it becomes difficult to pack them at a high density.
- the single-crystal spherical sodium metal nanoparticles preferably have an average circularity of 0.85 or more, more preferably 0.90 or more, and even more preferably 0.92 or more, calculated by the formula 4 ⁇ S/ Z2 using the perimeter (Z) and area (S) of the projected image of the single-crystal spherical carbon nanoparticles observed by a transmission electron microscope.
- the average particle size of the single-crystal spherical sodium metal nanoparticles is preferably 1.2 nm to 20 nm, more preferably 1.5 nm to 15 nm, and even more preferably 2 nm to 10 nm.
- the single-crystalline spherical sodium metallic nanoparticles preferably have an absorption maximum in the UV-Visible absorption spectrum below 400 nm.
- the single-crystal spherical sodium metal nanoparticles are preferably those which produce a fluorescence maximum in the wavelength range of 400 nm to 600 nm in the fluorescence spectrum.
- the fluorescence of metallic sodium nanoparticles occurs through the following mechanism.
- the fluorescent color is controlled by controlling the physical factor of changing the band gap of electronic energy according to the particle size of metallic sodium nanoparticles, a mechanism known as the quantum effect.
- the mechanism is that the surface state of metallic sodium nanoparticles is involved in fluorescence due to the presence of a slightly oxidized surface layer on the surface of the metallic sodium nanoparticles.
- the monocrystalline spherical sodium metallic nanoparticles of the present invention preferably produce a fluorescence maximum in the wavelength range of 400 nm to 600 nm.
- the manufacturing method of the present invention is a manufacturing method of single-crystalline spherical metallic sodium nanoparticles that are single-crystalline, spherical, and have an average particle size of 1 nm to 300 nm, and includes a step of mixing and reacting a raw material liquid containing sodium halide with a reducing liquid containing an anion of an aromatic compound, the anion of the aromatic compound being prepared by mixing lithium, sodium or potassium with an aromatic compound.
- the nanoparticles can be manufactured by mixing a liquid (liquid B) containing raw materials for single-crystalline spherical metallic sodium nanoparticles with a reducing liquid (liquid A) containing metallic lithium and an aromatic compound in a thin film fluid formed between two processing surfaces arranged opposite to each other, capable of approaching and separating, at least one of which rotates relative to the other.
- liquid B liquid containing raw materials for single-crystalline spherical metallic sodium nanoparticles
- liquid A reducing liquid containing metallic lithium and an aromatic compound in a thin film fluid formed between two processing surfaces arranged opposite to each other, capable of approaching and separating, at least one of which rotates relative to the other.
- the raw material for the single-crystal spherical sodium metal nanoparticles is not particularly limited as long as it is a substance that can precipitate single-crystal spherical sodium metal nanoparticles by reduction.
- the raw material is preferably sodium halide, more preferably sodium iodide.
- the solvent for the raw material solution of single-crystal spherical sodium metal nanoparticles is not particularly limited, so long as it is a substance that can reduce the raw material of single-crystal spherical sodium metal nanoparticles to precipitate single-crystal spherical sodium metal nanoparticles, and is inactive and does not affect the reduction reaction.
- Preferred examples of the solvent include ether, and more preferred examples include tetrahydrofuran (THF), 1,2-dimethoxyethane (DME), 2-methyltetrahydrofuran, 4-methyltetrahydropyran, or mixtures thereof. These solvents have a higher boiling point than diethyl ether, ensuring temperature stability, and have low reactivity with alkali metals, suppressing the generation of by-products due to decomposition of the solvent.
- the reducing agent contained in the reduced solution of single-crystal spherical sodium metal nanoparticles is not particularly limited as long as it can reduce the raw material of single-crystal spherical sodium metal nanoparticles contained in the raw material solution of single-crystal spherical sodium metal nanoparticles to precipitate as single-crystal spherical sodium metal nanoparticles.
- the reducing agent can be a combination of metallic lithium and an aromatic compound.
- the redox potential of metallic sodium in a THF solvent is ⁇ 3.04 V (based on the ferrocene/ferricinium ion (Fc/Fc + ) potential). This corresponds to ⁇ 2.84 V based on an Ag/AgCl electrode.
- aromatic compounds include those that can transfer one electron from metallic lithium to an aromatic compound to generate a lithium cation and an aromatic compound anion (radical anion). The aromatic compound anion to which one electron has been transferred has one electron in the lowest unoccupied molecular orbital (LUMO) of the aromatic compound.
- a preferred aromatic compound is 4,4′-di-tert-butylbiphenyl (DBB) ( ⁇ 3.13 V).
- a disproportionation reaction caused by electron transfer between two molecules of an aromatic compound anion radical is a reaction in which a naphthalene dianion, which is a divalent anion that has further transferred one electron to a naphthalene anion radical, and neutral naphthalene are generated. Since the oxidation-reduction potential of the naphthalene dianion is lower than that of the naphthalene anion radical (-2.53 V), it is possible to manufacture metallic sodium nanoparticles even if naphthalene is used.
- aromatic compounds that generate dianions having a lower potential than the anion radical through a disproportionation reaction include biphenyl anion radical (-2.68 V), biphenyl dianion (-3.18 V), phenanthrene anion radical (-2.49 V), and phenanthrene dianion (-3.13 V), and therefore metallic sodium nanoparticles can be manufactured using any of these aromatic compounds or mixtures thereof, and preferably DBB, biphenyl, etc.
- the molar ratio of metallic lithium to the aromatic compound is, for example, 1:1 to 1:5, preferably 1:1 to 1:1.2, and more preferably 1:1 to 1:1.15.
- the molar ratio of metallic lithium to the raw material of the single crystal spherical sodium metal nanoparticles is, for example, 10:1 to 1.2:1, preferably 7:1 to 1.5:1, and more preferably 5:1 to 3:1. It is preferable to use metallic lithium in excess of the raw material of the single crystal spherical sodium metal nanoparticles. By using an excess amount, single crystal spherical sodium metal nanoparticles can be prepared.
- the single crystal spherical sodium metal nanoparticles are not completely reduced, and halogen atoms derived from the raw material remain in the single crystal spherical sodium metal nanoparticles, becoming polycrystalline and no longer spherical.
- the solvent for the single crystal spherical sodium metal nanoparticle reduced solution include the above-mentioned solvents used in the single crystal spherical sodium metal nanoparticle raw material solution.
- the concentration of metallic lithium in the single crystal spherical sodium metal nanoparticle reduced solution is not particularly limited, but is determined according to the molar ratio of the above metallic lithium to the raw material of the single crystal spherical sodium metal nanoparticles.
- Alkali metals can be dissolved in ether-based organic solvents in the presence of aromatic compounds, but when the dissolution temperature is 30° C. or higher, the aromatic compound anions become unstable, and a chemical reaction occurs between the aromatic compound and the alkali metal atom, which impairs the effect of the reducing solution.
- naphthalene molecular formula: C 10 H 8
- lithium Li
- a compound such as C 10 H 7 Li is generated, which tends to cause a change in the concentration of the naphthalene anion acting as a reducing agent, and this is also a problem when DBB is used as the aromatic compound.
- the temperature of the solution preparation in the stage of preparing the reduced solution of single-crystal spherical metallic sodium nanoparticles is maintained below 30° C., allowing the aromatic compound anions to exist stably, and suppressing the decomposition of the aromatic compound anions.
- the aromatic compound anion generated by electron transfer of metallic lithium to an aromatic compound can be bonded to the metallic lithium cation generated by electron transfer via Coulomb force.
- the state in which the lithium cation and the aromatic compound anion are bonded via Coulomb force can be evaluated from the chemical shift value and spectrum width of the 7 Li-NMR spectrum.
- the state in which the lithium cation is bonded to the aromatic anion radical via Coulomb force is confirmed by the spectrum width being wider than the state in which only the lithium cation is dissolved in the solvent.
- the usable time of the reducing solution can be estimated from this spectrum width, so the state in which the reducing power of the reducing solution is maintained can be confirmed by 7 Li-NMR spectrum measurement before reduction of the single-crystalline spherical metallic sodium nanoparticles.
- the spread of the particle size distribution of the resulting single-crystalline spherical metallic sodium nanoparticles can be reduced.
- the necessity of preparing the reducing solution at a low temperature is as described above from the viewpoint of solvation.
- the storage temperature of the reducing solution is high, if a cyclic ether such as THF is used as a solvent, a reduction polymerization reaction of the cyclic ether occurs due to the aromatic compound anion.
- a polymer is generated by polymerization of the cyclic ether, it will be mixed with the single crystal spherical metallic sodium nanoparticles generated by the reduction of the halocarbon, so it is preferable to suppress the polymerization reaction.
- polymerization reaction inhibitors for cyclic ethers such as THF include phenol-based polymerization inhibitors added to suppress the generation of peroxides of cyclic ethers such as THF, and preferably BHT (2,6-di-tert-butyl-4-methylphenol).
- the single-crystal spherical sodium metallic nanoparticles of the present invention can be produced, for example, by mixing a raw material liquid (liquid B) containing the raw materials for single-crystal spherical sodium metallic nanoparticles with a reducing liquid (liquid A) containing metallic lithium and an aromatic compound in a thin film fluid formed between two processing surfaces arranged opposite each other, which are capable of approaching and separating each other and at least one of which rotates relative to the other.
- An example of the apparatus used in the production method of the present invention is a fluid treatment apparatus proposed by the applicant of the present application and described in JP 2009-112892 A.
- the apparatus has a stirring tank having an inner peripheral surface with a circular cross section and a stirring tool attached to the inner peripheral surface of the stirring tank with a small gap therebetween, and the stirring tank has at least two fluid inlets and at least one fluid outlet, and a first treated fluid containing one of the reactants among the treated fluids is introduced into the stirring tank from one of the fluid inlets, and a second treated fluid containing one of the reactants different from the reactant is introduced into the stirring tank from the other of the fluid inlets through a flow path different from that of the first treated fluid.
- At least one of the stirring tank and the stirring tool rotates at high speed relative to the other to make the treated fluid into a thin film state, and reactants contained in at least the first treated fluid and the second treated fluid react with each other in this thin film.
- the raw material liquid (liquid B) and the reduced liquid (liquid A) are mixed in the thin film fluid to produce single-crystal spherical sodium metal nanoparticles.
- Single-crystal spherical sodium metal nanoparticles are produced in the following steps: first, clusters, which are aggregates of metallic sodium atoms, are generated as nuclei of single-crystal spherical sodium metal nanoparticles, and then these cluster together to grow single-crystal spherical sodium metal nanoparticles.
- the temperature of the single crystal spherical sodium metal nanoparticle reduction solution (Solution A) introduced into the thin film fluid formed between two processing surfaces arranged opposite each other, which can approach and separate, and at least one of which rotates relative to the other, can be, for example, -30°C to 25°C, preferably -10°C to 25°C, and more preferably 0°C to 25°C.
- the temperature of the raw material liquid (liquid B) of single crystal spherical metallic sodium nanoparticles introduced into the thin film fluid formed between two processing surfaces arranged opposite to each other, capable of approaching and separating, at least one of which rotates relative to the other, can be, for example, -10°C to 25°C, preferably 0°C to 25°C, and more preferably 10°C to 25°C.
- production was performed with the temperature of liquid B at 23°C, and as a result, single crystal spherical metallic sodium nanoparticles that are single crystal, spherical, and fluorescent could be produced.
- lithium chloride is produced as a by-product. Because lithium chloride has high solubility in the reaction solvent, it can be easily separated from the single-crystal spherical sodium metal nanoparticles by centrifugation.
- the single-crystal spherical sodium metallic nanoparticles of the present invention can be used, for example, as a luminescent material that generates fluorescence, a negative electrode for a secondary battery, a reducing agent for various organic substances, a catalyst, etc.
- TEM Observation A transmission electron microscope JEM-2100 (manufactured by JEOL Ltd.) was used for TEM observation of the single-crystal spherical sodium metallic nanoparticles.
- the above-mentioned TEM observation sample was used as the specimen.
- the observation conditions were an acceleration voltage of 200 kV and an observation magnification of 10,000 times or more.
- the particle size was calculated from the distance between the maximum outer circumferences of the single-crystal spherical sodium metallic nanoparticles observed by TEM, and the average value (average particle size) of the results of measuring the single-crystal spherical sodium metallic nanoparticle size for 50 particles was calculated.
- naphthalene (Confirmation of the generation of anions of aromatic compounds by NMR spectroscopy)
- the case of naphthalene will be described as an example of an aromatic compound.
- Metallic lithium was added to a THF solution in which naphthalene was dissolved, generating naphthalene anions as a reducing species, and the generation was confirmed by 1 H-NMR and 7 Li-NMR spectra.
- the measurement sample was prepared by filling an NMR sample tube with the reducing solution in a glove box in an argon atmosphere, mixing tetramethylsilane (TMS) as a chemical shift standard substance, sealing the tube, and then removing the tube from the glove box in an argon atmosphere.
- TMS tetramethylsilane
- the sample was measured by a transmission method using a Fourier transform nuclear magnetic resonance apparatus (manufactured by JEOL Ltd.).
- the measurement conditions were 23°C to 25°C, and 128 integration times for 1 H-NMR and 16 integration times for 7 Li-NMR.
- the fluorescence spectrum of the single crystal spherical metallic sodium nanoparticles was measured using a spectrofluorometer FT-6500 (manufactured by JASCO Corporation). The above-mentioned TEM observation sample was used as the sample.
- the sample solution dispersed in THF was placed in a quartz cell (optical path length: 1 cm) in a glove box with an argon atmosphere, the top was sealed, and the cell was removed from the glove box and measured.
- the measurement conditions were an excitation bandwidth of 3 nm, a fluorescence bandwidth of 3 nm, a response of 0.1 seconds, a scanning speed of 100 nm/min, and a data acquisition interval of 0.5 nm.
- UV-vis absorption spectrum measurement The UV-vis (ultraviolet-visible) absorption spectrum of the single crystal spherical metallic sodium nanoparticles was measured using an ultraviolet-visible-near infrared spectrophotometer (product name: V-770, manufactured by JASCO Corporation). The measurement range was 200 nm to 900 nm, the sampling rate was 0.2 nm, and the measurement speed was slow. A 10 mm thick quartz cell for liquids was used for the measurement.
- the circularity was calculated as an index for evaluating the sphericity of the single-crystal spherical sodium metal nanoparticles as follows.
- the circularity of the single-crystal spherical sodium metal nanoparticles was calculated by approximating the image obtained by TEM observation as an ellipse using TEM image software iTEM (manufactured by Olympus Soft Imaging Solutions GmbH).
- TEM image software iTEM manufactured by Olympus Soft Imaging Solutions GmbH.
- the major axis (D), perimeter (Z) and area (S) of the ellipse which is the projected image of the single-crystal spherical sodium metal nanoparticle, were obtained from the analysis results of the TEM image analysis software.
- 4 ⁇ S/ Z2 was calculated using the values of the perimeter (Z) and area (S) to obtain the circularity.
- the average value of the major axis (D) of the ellipses was calculated as the average particle size. The measurement was performed for 50 independent single-crystal spherical sodium metallic nanoparticles.
- X-ray diffraction X-ray diffraction
- EMPYREAN powder X-ray diffraction measuring device manufactured by Malvern Panalytical Division of Spectris Co., Ltd.
- the measurement conditions were: measurement range: 10 to 100 [°2 ⁇ ], Cu anticathode, tube voltage: 45 kV, tube current: 40 mA, and scan speed: 0.013°/min.
- Example 1 In Example 1, a THF solution of sodium iodide (single-crystalline spherical sodium metal nanoparticle raw material liquid) was reduced using a DBB-dissolved THF solution of metallic lithium (single-crystalline spherical sodium metal nanoparticle reduced liquid) to produce single-crystalline spherical sodium metal nanoparticles.
- Table 1 shows the recipes for Examples 1-1 to 1-4. Table 1 shows a case where the molar ratio of metallic lithium to sodium iodide is 1:1, but in the present invention, a molar ratio of metallic lithium to sodium iodide of up to 2:1 is applicable. In addition to metallic lithium, metallic sodium and metallic potassium can also be used in a similar molar ratio.
- Example 1 The solvent used in Example 1 was ultra-dehydrated tetrahydrofuran (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) with a residual moisture content of 10 ppm or less.
- a single-crystal spherical metallic sodium nanoparticle reduction solution (Liquid A) and a single-crystal spherical metallic sodium nanoparticle raw material solution (Liquid B) were prepared.
- the single-crystal spherical metallic sodium nanoparticle reduction solution (Liquid A) was prepared by dissolving metallic lithium to a concentration of 0.1 mol/L in a THF solution in which DBB was dissolved to a concentration of 0.1 mol/L at a preparation temperature of 20°C using a glass-coated magnetic stirrer.
- sodium iodide which is the raw material for the single-crystal spherical metallic sodium nanoparticles of Liquid B, was dissolved in THF and stirred for at least 60 minutes using a glass-coated magnetic stirrer.
- DBB is 4,4'-di-tert-butylbiphenyl (manufactured by Tokyo Chemical Industry Co., Ltd.)
- NaI is sodium iodide (manufactured by Kanto Chemical Co., Ltd.)
- Li is metallic lithium (manufactured by Kishida Chemical Co., Ltd.).
- DBB 4,4'-di-tert-butylbiphenyl
- Figure 2 shows a 1H -NMR spectrum due to the generation of DBB anion radicals that have accepted electrons produced by the dissolution of metallic lithium.
- the four peaks observed at 5.8 ppm to 7.4 ppm are due to the generation of DBB anion radicals, and the peak width increases as the DBB anion radicals solvate with lithium cations and THF molecules.
- the DBB anion radical can form an ion pair bound by Coulomb force with a lithium cation.
- Three states are known when an aromatic compound anion and a metal cation form an ion pair. (1) An ion pair in which the DBB anion radical and the lithium cation are directly bound by Coulomb force without a solvent [DBB ⁇ - Li + ], (2) An ion pair in which a solvent is interposed between the DBB anion radical and the lithium cation [DBB ⁇ - /THF/Li + ], and (3) An ion pair in which the DBB anion radical and the lithium cation are solvated and bound by Coulomb force [THF/DBB ⁇ - /THF/THF/Li + /THF] are possible.
- the Coulomb force between the ion pairs is strongest in (1), followed by weaker Coulomb forces in (2) and (3). Since the state of these ion pairs is reflected in the NMR spectrum, it is possible to evaluate the reducing power by also measuring the NMR of the solvent that may be present between the DBB anion radical and the lithium cation.
- FIG. 4 shows the spectrum of the carbon atom at the (2,5) position of CH 2 bonded to oxygen in the THF of the reduced solution measured by 13 C-NMR. Since this carbon atom is bonded to oxygen, it is sensitive to the solvation state of THF by the oxygen atom, and the solvation state of THF with lithium cations and DBB anion radicals can be confirmed by the chemical shift shown by this carbon atom. As time passes after metallic lithium is added, the peak of THF shifts lower, and after 65 hours, it coincides with the same chemical shift and spectral line width as the DBB dissolved THF solution not containing lithium cations.
- the electrons generated by the dissolution of metallic lithium are transferred to the DBB and become lithium cations, and the generation of these cations can be confirmed by the change in the chemical shift and the spectral line width at about 3.8 ppm in the 7 Li-NMR spectrum. Even 24 hours after the addition of metallic lithium, the spectral line width is broadened, which reflects the state in which the lithium cations and DBB anions directly interact with each other through Coulomb force.
- FIG. 5 shows the lithium cation spectrum of the 7 Li-NMR spectrum of a 0.1 mol/L concentration DBB -THF solution containing metallic lithium when THF is used as the solvent for the reducing solution.
- FIG. 6 shows the time change in the line width of this NMR spectrum. After 65 hours of preparation, the spectrum width is close to that of DBB- THF in which no lithium cation is present, and it can be determined that the reducing power of the reducing solution has decreased.
- the reducing power of the reducing solution for producing single-crystalline spherical metallic sodium nanoparticles can be evaluated from the 1 H-NMR spectrum, the 13 C-NMR spectrum, and the 7 Li-NMR spectrum, and it is necessary to use the reducing solution within 24 hours after adding metallic lithium.
- the state of an ion pair in which a lithium cation and a DBB anion radical are directly bound by Coulomb force, and the state of an ion pair in which a THF molecule is interposed and bound by Coulomb force are thought to be reflected in the peak on the high chemical shift side obtained by spectral waveform separation.
- the chemical shifts of the two peaks obtained by waveform separation of the spectrum after 24 hours and the spectral widths shown in parentheses were 3.823 ppm (96.8 Hz) and 4.528 ppm (406.8 Hz).
- FIG. 8 shows the results of measuring the 23Na -NMR spectrum of a THF solution containing 0.1 mol/L sodium iodide as the sodium source for the single-crystal spherical metallic sodium nanoparticles.
- the chemical shift peak at 7.7 ppm shows the result of calibrating the chemical shift with the peak obtained from the measurement of a 3 mol/L solution of sodium chloride dissolved in heavy water as the chemical shift standard.
- the figure shows a state in which NaI is dissolved in THF and the sodium ions are solvated with THF, strictly speaking, the figure shows a mixed solvation state of THF and water molecules due to the 10 ppm moisture remaining in the THF solvent.
- the chemical shift due to the residual moisture in the THF solvent becomes lower as the moisture concentration increases.
- the chemical shift at a residual moisture content of 50 ppm is estimated to be 7.5 ppm, and residual moisture above this level causes oxidation of the single-crystalline spherical metallic sodium nanoparticles obtained by the production method of the present invention, resulting in significant deviation of the particle shape from sphericity due to oxidation, so it is preferable that the chemical shift of 23 Na measured by 23 Na-NMR is 8.0 ppm or more and less than 7.5 ppm.
- the solvation state can also be confirmed from the spectral width of 23 Na-NMR, and the line width when sodium ions are solvated with heavy water is 8.5 Hz, and when solvated with THF and 10 ppm residual moisture, it is 21.3 Hz, confirming the increase in line width due to THF solvation.
- the prepared reduced solution of single crystal spherical sodium metallic nanoparticles (Solution A) and the raw solution of single crystal spherical sodium metallic nanoparticles (Solution B) were mixed using a fluid treatment device described in Patent Document 6 by the applicant of the present application.
- the fluid treatment device described in Patent Document 6 is the device described in Figure 1 (A) of the same publication, in which the opening d2 of the second introduction part is a concentric ring shape surrounding the central opening of the processing surface 2, which is a disk formed in a ring shape.
- the reduced solution of A or the raw solution of B was introduced between the processing surfaces 1 and 2 from the first introduction part d1, and while the processing part 10 was operated at a rotation speed of 500 rpm to 5000 rpm, the raw solution of B or the other liquid of the reduced solution of single-crystal spherical metallic sodium nanoparticles, which is different from the liquid sent as A, was introduced between the processing surfaces 1 and 2 from the second introduction part d2, and the raw solution of single-crystal spherical metallic sodium nanoparticles and the reduced solution of single-crystal spherical metallic sodium nanoparticles were mixed in the thin film fluid, and single-crystal spherical metallic sodium nanoparticles were precipitated between the processing surfaces 1 and 2.
- the discharged solution containing single-crystal spherical metallic sodium nanoparticles was discharged from between the processing surfaces 1 and 2 of the fluid processing device.
- the discharged single-crystal spherical metallic sodium nanoparticle dispersion was recovered in a beaker via a vessel.
- the connecting pipe and the recovery vessel were sealed pipes, and argon gas was flowed in this pipe for one hour to prevent the influence of the atmosphere.
- Table 2 shows the operating conditions of the fluid treatment device of Example 1.
- the introduction temperature (liquid delivery temperature) and introduction pressure (liquid delivery pressure) of liquid A and liquid B shown in Table 2 were measured using a thermometer and a pressure gauge installed in the sealed introduction path (first introduction part d1 and second introduction part d2) leading between the processing surfaces 1 and 2.
- the introduction temperature of liquid A shown in Table 2 is the actual temperature of liquid A under the introduction pressure in the first introduction part d1
- the introduction temperature of liquid B is the actual temperature of liquid B under the introduction pressure in the second introduction part d2.
- a wet cake sample was prepared from the dispersion of single-crystal spherical sodium metal nanoparticles discharged from the fluid processing device and collected in a beaker.
- the preparation was carried out according to a conventional method, where the discharged dispersion of single-crystal spherical sodium metal nanoparticles was collected, and the single-crystal spherical carbon nanoparticles were precipitated from this collected liquid by centrifugation (30,190G for 2 hours) to separate the supernatant. After that, ultrasonic cleaning with THF and precipitation were repeated, and the wet cake state was collected in an airtight container and stored in an argon atmosphere glove box.
- Figure 9 shows a TEM image of the single-crystal spherical sodium metal nanoparticles of Example 1-1. It was confirmed that spherical sodium metal nanoparticles of less than 20 nm were produced. Similar results were confirmed for the single-crystal spherical sodium metal nanoparticles of Examples 1-2 to 1-4.
- Figure 10 shows a high-magnification TEM image of the single-crystal spherical metallic sodium nanoparticles of Example 1-1. Similar results were confirmed for the single-crystal spherical metallic sodium nanoparticles of Examples 1-2 to 1-4. As the lattice fringes were observed in one direction, it was confirmed that the nanoparticles were single crystals. The average lattice spacing measured from the seven interference fringes of the electron beam was 337 pm. This value is close to the lattice spacing of the 101 plane of metallic sodium, which is 353 pm.
- Figure 11(a) shows an XRD pattern obtained by immersing the precipitate obtained by centrifuging the single crystal spherical metallic sodium nanoparticles of Example 1-2 at 500G for 30 minutes in mineral oil and measuring it by the reflection method.
- the crystallite diameter obtained by the Scherrer method from the half-width of the peak at a diffraction angle of 28.5° was 15.8 nm.
- the XRD pattern shows an XRD pattern obtained by sandwiching metallic sodium recovered as a precipitate between Mylar films in an argon glove box and measuring it by the transmission method.
- Figure 11(b) shows the result of XRD measurement of the single crystal spherical metallic sodium nanoparticles of Example 1-2 in a state where the precipitate particles were aggregated on a metal foil by a high acceleration of 30,000G.
- the crystallite diameter calculated by the Scherrer method from the half-width of the peak at a diffraction angle of 29.4° in the XRD pattern was 456 nm.
- the absorbance of metal nanoparticles varies depending on the refractive index of the solvent used in the absorbance measurement.
- the absorbance peak wavelength shifts to the longer wavelength side as the refractive index of the solvent increases. 12 shows the ultraviolet-visible absorption spectra measured when the single-crystal spherical sodium metallic nanoparticles obtained in Example 1-3 were dispersed in hexane and THF, respectively. When the dispersion solvent was hexane, a maximum absorbance was observed at 260 nm, and when the dispersion solvent was THF, a maximum absorbance was observed at 315 nm.
- the refractive index of hexane was 1.375, and the refractive index of THF was 1.408, and the results showed that the maximum wavelength of metal plasmon absorbance shifted to the longer wavelength side as the refractive index of the dispersion solvent increased. All of these are thought to be absorption due to plasmon excitation of the single-crystal spherical sodium metallic particles.
- Non-Patent Document 1 explains the relationship between the number of metallic sodium atoms and the absorption of surface plasmons. According to this, when the number of metallic sodium atoms is 300, the imaginary component of the dielectric constant that gives optical absorption is 4.6 eV (electron volts), which is said to be the maximum absorption by surface plasmons in clusters that are aggregates of metallic sodium atoms. When this energy value is converted to a wavelength, it becomes 269.5 nm, which corresponds to the result in the above case of hexane, where the maximum absorbance was confirmed at 260 nm.
- 4.6 eV electron volts
- clusters with sodium atoms of 150 to 200 atoms or more are approximately 2 nm or more, which corresponds to the size of the single-crystal spherical metallic sodium nanoparticles produced in this invention, which are about 5 nm.
- Figures 13 and 14 show the fluorescence spectra of the single crystal spherical sodium metallic nanoparticles of Examples 1-4.
- the fluorescence spectra are normalized with the maximum intensity of the fluorescence spectrum obtained for each excitation wavelength set to 1.0, and are the results of changing the excitation wavelength from 320 nm to 580 nm in increments of 20 nm. From these results, it was confirmed that the fluorescence of the single crystal spherical sodium metallic nanoparticles of Examples 1-3 shows a maximum peak at 380 nm to 450 nm depending on the excitation wavelength.
- the results of Example 1 are shown in Table 3.
- Comparative Example 1 The recipe of Comparative Example 1 was the same as that of Example 1 shown in Table 1, but the disk rotation speed was reduced to 600 rpm and 500 rpm to produce single-crystal spherical nanoparticles as shown in Table 4.
- Table 5 shows the results of the obtained single-crystal spherical metallic sodium nanoparticles.
- Example 2 shows the results of single crystal spherical sodium metal nanoparticles produced when the reduced solution of single crystal spherical sodium metal nanoparticles was set at 5° C. and 10° C. and the disk rotation speed was set at 5000 rpm and 3500 rpm.
- the compositions of the reduced solution of single crystal spherical sodium metal nanoparticles and the raw solution of single crystal spherical sodium metal nanoparticles were the same as in Example 1, and they were produced under the conditions shown in Table 1.
- Table 6 shows the production conditions for Example 2, and the results of the obtained single crystal spherical sodium metal nanoparticles are as shown in Table 7.
- the lower the temperature of the reduced solution of single crystal spherical sodium metal nanoparticles (Liquid A) the smaller the average particle size became.
- Comparative Example 2 The formulation of Comparative Example 2 was the same as that of Example 1 shown in Table 1, but as shown in Table 8, the disk rotation speed was reduced to 700 rpm, and single crystal spherical sodium metallic nanoparticles were produced at temperatures of the single crystal spherical sodium metallic nanoparticle reduction solution of Solution A of 5° C. and 10° C. Table 9 shows the results of the single crystal spherical sodium metallic nanoparticles produced. The average circularity of the single crystal spherical sodium metallic nanoparticles produced by reducing the disk rotation speed to 700 rpm and setting the temperature of Solution A at 10° C. or less was less than 0.9.
- Example 3 the formulations of solutions A and B were the same as those in Table 1, and single-crystal spherical sodium metal nanoparticles were produced by varying the flow rate ratio of single-crystal spherical sodium metal nanoparticle raw material solution B to single-crystal spherical sodium metal nanoparticle reduction solution A.
- Table 10 shows the production conditions for single-crystal spherical sodium metal nanoparticles.
- Table 11 shows the results for the single-crystal spherical sodium metal nanoparticles obtained.
- Examples 1 to 3 of the present invention the aromatic compound in the reduced solution of single-crystal spherical sodium metal nanoparticles was DBB, but the results were shown for a case in which DBB was used.
- single-crystal spherical sodium metal nanoparticles could also be produced when biphenyl, naphthalene, or phenanthrene was used instead of DBB.
- the single-crystal spherical sodium metal nanoparticles produced by the manufacturing method of the present invention can have their absorbance peak changed by changing the refractive index of the dispersion solvent, and can emit fluorescence by forming nanoparticles of about 10 nm in size.
- Single-crystal spherical sodium metal nanoparticles are not toxic to living organisms, unlike compound semiconductors formed from cadmium, selenium, tellurium, etc., and therefore do not require collection after use and are environmentally safe.
- single-crystal spherical sodium metal nanoparticles are spherical, they can be densely packed with electrode materials for solar cells and secondary ion batteries, and can be used as the negative electrode of lithium ion batteries and electrode materials for solar cells. They can also be widely used as catalysts, reducing agents, etc.
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Abstract
Description
本発明は、単結晶球状金属ナトリウムナノ粒子の製造方法に関する。 The present invention relates to a method for producing single-crystal spherical metallic sodium nanoparticles.
金属ナトリウムナノ粒子は、金属ナトリウム原子からなるナノ粒子であり、その粒子径が10nm未満のものは金属ナトリウム量子ドットとも呼ばれる。量子ドットには、CdSe、Cd、Te等の金属元素から形成され、蛍光を示す量子ドットが知られている。しかし、これらの量子ドットは、有害元素を含有するため、使用後に回収する必要があり、代替物質の探索が進められてきた。 Metallic sodium nanoparticles are nanoparticles made of metallic sodium atoms, and those with a particle diameter of less than 10 nm are also called metallic sodium quantum dots. Quantum dots are known to be made from metal elements such as CdSe, Cd, and Te, and exhibit fluorescence. However, as these quantum dots contain harmful elements, they must be collected after use, and so a search for alternative materials has been ongoing.
金属ナトリウムナノ粒子は、トップダウンの方法によって製造することができることが知られている。トップダウンによる金属ナトリウムナノ粒子の製造方法としては、例えば、撹拌槽内で金属ナトリウムに不活性な溶媒中でナトリウムの融点以上の温度で高速撹拌によりナトリウムを分散させ、ナトリウムを微粒子化させる方法が用いられている。特許文献1には、トランスオイル中に金属ナトリウムを分散して、金属ナトリウム分散体を製造する方法が記載されている。 It is known that metallic sodium nanoparticles can be produced by a top-down method. For example, a method of producing metallic sodium nanoparticles by top-down is used in which sodium is dispersed in a solvent inert to metallic sodium in a stirring tank by high-speed stirring at a temperature equal to or higher than the melting point of sodium, thereby forming the sodium into fine particles. Patent Document 1 describes a method of producing metallic sodium dispersion by dispersing metallic sodium in transformer oil.
撹拌槽で撹拌する方法は、ナトリウムを所望の粒子径となるように制御して製造することができないという問題点があった。これを改善する方法として、特許文献2には、撹拌槽内で分散媒と共に金属ナトリウムを撹拌してナトリウム粒子が分散媒中に分散されたナトリウム分散体を製造する製造方法であって、ナトリウム粒子の平均粒子径と、攪拌翼の先端速度Vとの関係式に基づいて、金属ナトリウム粒子を製造する方法が記載されている。しかし、10nm前後の金属ナトリウムが単結晶で球状とできる製造方法は開示されていない。 The method of stirring in a stirring tank has the problem that it is not possible to control and produce sodium to the desired particle size. As a method to improve this, Patent Document 2 describes a manufacturing method in which metallic sodium is stirred together with a dispersion medium in a stirring tank to produce a sodium dispersion in which sodium particles are dispersed in the dispersion medium, and the method produces metallic sodium particles based on a relationship between the average particle size of the sodium particles and the tip speed V of the stirring blade. However, it does not disclose a manufacturing method that can produce spherical metallic sodium single crystals of around 10 nm.
特許文献3には、アルカリ金属の溶媒分散体の製造方法について記載されている。しかし、アルカリ金属の一元素であるナトリウム粒子が単結晶で球状であることは開示されていない。また、分散させようとするナトリウムは、溶融状態であって、あらかじめナトリウムとして得られる原料を使用しているため、本発明のような溶液内でナトリウム原料から還元して得られる単結晶球状金属ナトリウムナノ粒子とは異なっている。 Patent Document 3 describes a method for producing a solvent dispersion of an alkali metal. However, it does not disclose that the sodium particles, which is an element of an alkali metal, are single crystal and spherical. In addition, the sodium to be dispersed is in a molten state, and a raw material obtained as sodium in advance is used, which is different from the single crystal spherical metallic sodium nanoparticles obtained by reducing a sodium raw material in a solution as in the present invention.
特許文献4には、中性の疎水性希釈剤で懸濁化した2~60%のアルカリ金属粒子を含有する、気体水素を生成するためのコロイド懸濁液の使用方法が開示され、金属粒子は0.1~1μmであり、疎水性希釈剤は、植物油および鉱物油から選択される物質を用いることが開示されている。しかし、特許文献4のアルカリ金属が溶液内で還元して製造されることは開示されておらず、またアルカリ金属が、単結晶で球状であることは開示されていない。 Patent document 4 discloses a method for using a colloidal suspension containing 2-60% alkali metal particles suspended in a neutral hydrophobic diluent to produce gaseous hydrogen, the metal particles being 0.1-1 μm in size, and the hydrophobic diluent being a material selected from vegetable oils and mineral oils. However, it is not disclosed that the alkali metal in Patent document 4 is produced by reduction in a solution, nor is it disclosed that the alkali metal is single crystalline and spherical.
本出願の出願人に係る特許文献5には、接近、離反可能な相対的に回転する処理用面間を備えた流体処理装置を用いる半導体微粒子の製造方法が記載されている。しかし、反応性が極めて高い金属ナトリウムの具体的な実施例は全く記載されていない。特許文献5に基づいて、単結晶球状金属ナトリウムナノ粒子を得ることはできない。 Patent Document 5, which is owned by the same applicant as the present application, describes a method for producing semiconductor microparticles using a fluid treatment device equipped with relatively rotating treatment surfaces that can approach and separate. However, no specific examples of extremely reactive metallic sodium are described. Single-crystalline spherical metallic sodium nanoparticles cannot be obtained based on Patent Document 5.
本出願人に係る特許文献6には、接近、離反可能な相対的に回転する処理用面間を備えた流体処理装置を用いる金属微粒子の製造方法が記載され、金属ナトリウムの析出が可能であることが記載されている。また、処理流体にエーテル系有機溶媒を用いることができることが記載されているが、その有機溶媒に含有される残留水分と残留溶存酸素濃度については一切の記載されていない。また、析出させる場合に必要な酸化還元電位の記載はなく、金属ナトリウム粒子を還元させる物質と金属ナトリウムとの電位序列について具体的な実施例がなく、どのような手段で製造できるかは記載されていない。 Patent Document 6, owned by the present applicant, describes a method for producing metal microparticles using a fluid treatment device equipped with relatively rotating treatment surfaces that can approach and separate, and states that metallic sodium can be precipitated. It also describes that an ether-based organic solvent can be used for the treatment fluid, but makes no mention of the residual moisture and residual dissolved oxygen concentrations contained in the organic solvent. In addition, there is no mention of the oxidation-reduction potential required for precipitation, and there is no specific example of the potential hierarchy between a substance that reduces metallic sodium particles and metallic sodium, and no mention is made of the means by which it can be produced.
非特許文献1には、金属ナトリウム原子数の大きさに依存する金属ナトリウムのプラズモンの計算結果が記載されている。しかし、計算結果を確認できる具体的な金属ナトリウムナノ粒子の製造方法は記載されていない。 Non-Patent Document 1 describes the calculation results of metallic sodium plasmons that depend on the number of metallic sodium atoms. However, it does not describe a specific method for producing metallic sodium nanoparticles that can confirm the calculation results.
本発明の課題は、紫外光の励起波長によって青色の蛍光を生じることができ、毒性がほとんどなく、回収の必要がない二次電池の電極材料を高密度に充填でき、触媒や還元剤等に用いることができる金属ナトリウムナノ粒子の製造方法を提供することにある。 The objective of the present invention is to provide a method for producing metallic sodium nanoparticles that can generate blue fluorescence when excited by ultraviolet light of an excitation wavelength, are virtually non-toxic, can be densely packed into electrode materials for secondary batteries that do not require recovery, and can be used as catalysts, reducing agents, etc.
本発明者らは、前記の課題を解決するために鋭意検討した結果、単結晶であり、球状であり、平均粒子径が1nm~300nmである単結晶球状金属ナトリウムナノ粒子が、発光効率を低減する粒界をもたない単結晶であるために、紫外光の光による励起によって高い蛍光を生じることができ、更に二次電池の電極材料を高密度に充填できることを見出して、本発明を完成するに至った。
すなわち、本発明は、以下の通りである。
As a result of intensive research aimed at solving the above-mentioned problems, the inventors have discovered that single-crystal spherical metallic sodium nanoparticles that are single crystal, spherical, and have an average particle size of 1 nm to 300 nm are single crystals that do not have grain boundaries that reduce luminous efficiency, and therefore can generate high fluorescence when excited by ultraviolet light, and can further be packed with electrode materials for secondary batteries at high density, thereby completing the present invention.
That is, the present invention is as follows.
[1] 単結晶であり、球状である単結晶球状金属ナトリウムナノ粒子の製造方法であって、
ハロゲン化ナトリウムを含む原料液と、芳香族化合物のアニオンを含む還元液とを混合して反応させる工程を含み、
前記芳香族化合物のアニオンが、リチウム、ナトリウム又はカリウムと芳香族化合物を混合して調製されることで得られる製造方法。
[2] 透過電子顕微鏡で観察される前記単結晶金属ナトリウムナノ粒子の投影像の周囲長(Z)及び面積(S)を用いて、数式:4πS/Z2で算出される円形度で定義した場合、その円形度の平均値が0.85以上である、[1]に記載の製造方法。
[1] A method for producing single-crystal spherical metallic sodium nanoparticles, which are single crystals and spherical, comprising the steps of:
The method includes a step of mixing and reacting a raw material liquid containing sodium halide with a reducing liquid containing an anion of an aromatic compound,
The anion of the aromatic compound is prepared by mixing lithium, sodium or potassium with the aromatic compound.
[2] The method according to [1], wherein the circularity is defined as being 0.85 or more on average when calculated from the perimeter (Z) and area (S) of a projected image of the single crystal metallic sodium nanoparticles observed under a transmission electron microscope using the formula: 4πS/ Z2 .
[3] 前記単結晶球状単結晶金属ナトリウムナノ粒子の平均粒子径が1nm~300nmである、[1]又は[2]に記載の製造方法。
[4] 前記ハロゲン化ナトリウムがヨウ化ナトリウムであり、
リチウム、ナトリウム又はカリウムとヨウ化ナトリウムとのモル比が2:1~1:1である、[1]~[3]のいずれかに記載の製造方法。
[5] 前記芳香族化合物が、4,4’-ジ-tert-ブチルビフェニル(DBB)、ビフェニル、ナフタレン及びフェナントレンからなる群から選択される少なくとも1つである、[1]~[4]のいずれかに記載の製造方法。
[3] The method according to [1] or [2], wherein the average particle size of the monocrystalline spherical sodium metallic nanoparticles is 1 nm to 300 nm.
[4] The sodium halide is sodium iodide,
The method according to any one of [1] to [3], wherein the molar ratio of lithium, sodium or potassium to sodium iodide is 2:1 to 1:1.
[5] The method according to any one of [1] to [4], wherein the aromatic compound is at least one selected from the group consisting of 4,4'-di-tert-butylbiphenyl (DBB), biphenyl, naphthalene, and phenanthrene.
[6] 前記芳香族化合物がDBB又はビフェニルである場合、前記還元液の1H-NMRスペクトルにおいて、中性芳香族アニオンよりも低ケミカルシフトを示す、[1]~[5]のいずれかに記載の製造方法。
[7] 前記芳香族化合物がDBB又はビフェニルである場合、前記還元液の7Li-NMRスペクトルにおいて、2ppm以上のケミカルシフト値を示す、[1]~[6]のいずれかに記載の製造方法。
[8] 前記還元液に含まれる溶媒が、残留水分が10ppm以下、残留酸素濃度が0.1ppm未満であるテトラヒドロフラン、2-メチルテトラヒドロフラン、4-メチルテトラヒドロピラン、1,2-ジメトキシエタン又はこれらの混合物である、[1]~[7]のいずれかに記載の製造方法。
[6] When the aromatic compound is DBB or biphenyl, the aromatic compound exhibits a lower chemical shift than a neutral aromatic anion in the 1 H-NMR spectrum of the reduced solution. The method according to any one of [1] to [5].
[7] When the aromatic compound is DBB or biphenyl, the reduction solution exhibits a chemical shift value of 2 ppm or more in the 7 Li-NMR spectrum. The production method according to any one of [1] to [6].
[8] The method according to any one of [1] to [7], wherein the solvent contained in the reduction solution is tetrahydrofuran, 2-methyltetrahydrofuran, 4-methyltetrahydropyran, 1,2-dimethoxyethane, or a mixture thereof, having a residual water content of 10 ppm or less and a residual oxygen concentration of less than 0.1 ppm.
[9] 前記単結晶球状単結晶金属ナトリウムナノ粒子が立方晶からなる、[1]~[8]のいずれかに記載の製造方法。
[10] 前記単結晶球状金属ナトリウムナノ粒子を光学的屈折率1.40~1.50である有機溶媒に分散させて得られる分散液が、紫外可視吸収スペクトルにおいて270nm~340nmに吸光度ピークを有する、[1]~[9]の何れかに記載の製造方法。
[11] 前記単結晶球状金属ナトリウムナノ粒子が、蛍光スペクトルにおいて、380nm~450nmの波長範囲に蛍光極大を有する、[1]~[10]のいずれかに記載の製造方法。
[9] The method according to any one of [1] to [8], wherein the single-crystal spherical single-crystal sodium metallic nanoparticles are made of cubic crystals.
[10] The method according to any one of [1] to [9], wherein the dispersion obtained by dispersing the single-crystal spherical sodium metallic nanoparticles in an organic solvent having an optical refractive index of 1.40 to 1.50 has an absorbance peak at 270 nm to 340 nm in an ultraviolet-visible absorption spectrum.
[11] The method according to any one of [1] to [10], wherein the single-crystal spherical sodium metallic nanoparticles have a fluorescence maximum in a wavelength range of 380 nm to 450 nm in a fluorescence spectrum.
[12] 前記還元液に圧力を付与する流体圧付与機構と、第1処理用部、及び前記第1処理用部に対して相対的に接近・離反可能な第2処理用部の2つの処理用部と、前記の第1処理用部と第2処理用部とを相対的に回転させる回転駆動機構とを備える装置であって、
前記の各処理用部において互いに対向する位置に、第1処理用面及び第2処理用面の2つの処理用面が設けられており、前記の各処理用面は、上記圧力の還元液が流される、密封された流路の一部を構成するものであり、
前記の両処理用面間にて、反応物である単結晶球状金属ナトリウムナノ粒子を含む、前記還元液と前記原料液の被処理流動体を混合し反応させるものであり、上記第1処理用部と第2処理用部のうち、第2処理用部は受圧面を備えるものであり、且つ、この受圧面の一部が前記の第2処理用面により構成され、この受圧面は、前記の流体圧付与機構が前記還元液に付与する圧力を受けて第1処理用面から第2処理用面を離反させる方向に移動させる力を発生させ、接近・離反可能、且つ相対的に回転する第1処理用面と第2処理用面との間に前記圧力の被処理流動体である前記還元液と前記原料液が通されることにより、前記被処理流動体が単結晶球状金属ナトリウムナノ粒子を含む薄膜流体を形成し、更に前記圧力の前記還元液が流される各処理用面間の流路とは独立した別途の導入路を備えており、前記第2処理用面に、前記別途の導入路に通じる開口部を一つ備え、前記別途の導入路から送られてきた前記原料液を、前記両処理用面間に導入することにより、前記還元液と前記原料液から製造される単結晶球状金属ナトリウムナノ粒子とが、前記薄膜流体内で混合される装置を用いて、
前記原料液と前記還元液とを混合して反応させる、[1]~[11]のいずれかに記載の製造方法。
[12] An apparatus comprising: a fluid pressure imparting mechanism which imparts pressure to the reducing solution; two processing members, a first processing member and a second processing member which can move relatively close to and away from the first processing member; and a rotation drive mechanism which rotates the first processing member and the second processing member relatively,
Two processing surfaces, a first processing surface and a second processing surface, are provided at positions facing each other in each of the processing parts, and each of the processing surfaces constitutes a part of a sealed flow path through which the reduction solution at the above pressure flows,
Between the two processing surfaces, a fluid to be processed, that is, the reduced liquid and the raw material liquid, containing single-crystal spherical sodium metallic nanoparticles as a reactant, is mixed and reacted with each other. Of the first and second processing members, the second processing member has a pressure-receiving surface, and a part of this pressure-receiving surface is constituted by the second processing surface, and this pressure-receiving surface receives a pressure applied to the reduced liquid by the fluid pressure imparting mechanism, and generates a force for moving the second processing surface in a direction away from the first processing surface, and the pressure-receiving surface is disposed between the first and second processing surfaces which can approach and separate and rotate relatively. a device for passing the reduced liquid, which is a fluid to be processed under a pressure, and the raw material liquid, so that the fluid to be processed forms a thin film fluid containing single-crystal spherical sodium metallic nanoparticles, and the device further comprises a separate inlet path independent of the flow path between the processing surfaces through which the reduced liquid under the pressure flows, the second processing surface is provided with one opening portion which leads to the separate inlet path, and the raw material liquid sent from the separate inlet path is introduced between both processing surfaces, thereby mixing the reduced liquid and the single-crystal spherical sodium metallic nanoparticles produced from the raw material liquid within the thin film fluid,
The method according to any one of [1] to [11], wherein the raw material liquid and the reduced liquid are mixed and reacted.
[13] 前記ヨウ化ナトリウム原料液を導入する開口部が、上記両処理用面間に通された還元液の流れが層流となる点よりも下流側に設置されている、[12]に記載の製造方法。 [13] The manufacturing method described in [12], in which the opening for introducing the sodium iodide raw material solution is located downstream of the point where the flow of the reducing solution passed between the two processing surfaces becomes laminar.
本発明の製造方法で製造される単結晶球状金属ナトリウムナノ粒子は、蛍光効率を低減する粒界を持たない単結晶であるため、紫外線の光による励起によって蛍光を生じることができる。また、単結晶球状金属ナトリウムナノ粒子は、カドミウム、セレン、テルル等から形成される化合物半導体がもつ毒性がないため、使用後に回収する必要がなく使用できる。更に、単結晶球状金属ナトリウムナノ粒子は、球状であるために、二次イオン電池の電極材料等を高密度に充填することができる。 The single-crystal spherical sodium metal nanoparticles produced by the manufacturing method of the present invention are single crystals that do not have grain boundaries that reduce fluorescence efficiency, and therefore can fluoresce when excited by ultraviolet light. Furthermore, single-crystal spherical sodium metal nanoparticles do not have the toxicity of compound semiconductors formed from cadmium, selenium, tellurium, etc., and therefore can be used without the need to collect them after use. Furthermore, because single-crystal spherical sodium metal nanoparticles are spherical, they can be densely packed with electrode materials for secondary ion batteries, etc.
以下、本発明の実施態様を説明する。しかし、本発明は、以下に記載の実施態様のみに限定されるものではない。例示的に蛍光を生じる発光材料への適用例を説明するが、本発明の製造方法で製造される単結晶球状金属ナトリウムナノ粒子の用途はこれらに限定されるものではない。 Below, embodiments of the present invention are described. However, the present invention is not limited to the embodiments described below. As an example, application to a light-emitting material that generates fluorescence is described, but the uses of the single-crystal spherical metallic sodium nanoparticles produced by the manufacturing method of the present invention are not limited to these.
1.単結晶球状金属ナトリウムナノ粒子
本発明の製造方法で製造される単結晶球状金属ナトリウムナノ粒子は、単結晶であり、球状であり、平均粒子径が1nm~300nmである。平均粒子径が300nm以上では、単結晶球状金属ナトリウムナノ粒子を二次電池負極材料に用いる場合、高密度の充填ができにくくなる。単結晶球状金属ナトリウムナノ粒子は、好ましくは、透過電子顕微鏡で観察される単結晶球状カーボンナノ粒子の投影像の周囲長(Z)及び面積(S)を用いて、数式:4πS/Z2で算出される円形度の平均値が0.85以上であり、より好ましくは0.90以上であり、更に好ましくは0.92以上である。単結晶球状金属ナトリウムナノ粒子からの蛍光を利用しようとする場合、単結晶球状金属ナトリウムナノ粒子の平均粒子径は、好ましくは1.2nm~20nmが挙げられ、より好ましくは1.5nm~15nmが挙げられ、更に好ましくは2nm~10nmが挙げられる。
1. Single-crystal spherical sodium metal nanoparticles The single-crystal spherical sodium metal nanoparticles produced by the production method of the present invention are single crystals, spherical, and have an average particle size of 1 nm to 300 nm. If the average particle size is 300 nm or more, when the single-crystal spherical sodium metal nanoparticles are used as a secondary battery negative electrode material, it becomes difficult to pack them at a high density. The single-crystal spherical sodium metal nanoparticles preferably have an average circularity of 0.85 or more, more preferably 0.90 or more, and even more preferably 0.92 or more, calculated by the formula 4πS/ Z2 using the perimeter (Z) and area (S) of the projected image of the single-crystal spherical carbon nanoparticles observed by a transmission electron microscope. When fluorescence from the single-crystal spherical sodium metal nanoparticles is to be utilized, the average particle size of the single-crystal spherical sodium metal nanoparticles is preferably 1.2 nm to 20 nm, more preferably 1.5 nm to 15 nm, and even more preferably 2 nm to 10 nm.
単結晶球状金属ナトリウムナノ粒子は、好ましくは、紫外可視吸収スペクトルにおいて、400nm未満に吸収極大をもつ。
単結晶球状金属ナトリウムナノ粒子は、好ましくは、蛍光スペクトルにおいて、400nm~600nmの波長範囲に蛍光極大を生じる単結晶球状金属ナトリウムナノ粒子が挙げられる。
The single-crystalline spherical sodium metallic nanoparticles preferably have an absorption maximum in the UV-Visible absorption spectrum below 400 nm.
The single-crystal spherical sodium metal nanoparticles are preferably those which produce a fluorescence maximum in the wavelength range of 400 nm to 600 nm in the fluorescence spectrum.
金属ナトリウムナノ粒子の蛍光は、以下のメカニズムで生じる。
(A)金属ナトリウムナノ粒子の粒子径に応じて、電子エネルギーのバンドギャップを変化させるという物理的要因の制御による蛍光色の制御、いわゆる量子効果として知られるメカニズムによる。
(B)金属ナトリウムナノ粒子表面が僅かに酸化された表面層の存在で金属ナトリウムナノ粒子の表面状態が蛍光に関与するというメカニズムによる。
本発明の単結晶球状金属ナトリウムナノ粒子は、好ましくは、400nm~600nmの波長範囲に蛍光極大を生じる。
The fluorescence of metallic sodium nanoparticles occurs through the following mechanism.
(A) The fluorescent color is controlled by controlling the physical factor of changing the band gap of electronic energy according to the particle size of metallic sodium nanoparticles, a mechanism known as the quantum effect.
(B) The mechanism is that the surface state of metallic sodium nanoparticles is involved in fluorescence due to the presence of a slightly oxidized surface layer on the surface of the metallic sodium nanoparticles.
The monocrystalline spherical sodium metallic nanoparticles of the present invention preferably produce a fluorescence maximum in the wavelength range of 400 nm to 600 nm.
2.単結晶球状金属ナトリウムナノ粒子の製造方法
本発明の製造方法は、単結晶であり、球状であり、平均粒子径が1nm~300nmである単結晶球状金属ナトリウムナノ粒子の製造方法であって、ハロゲン化ナトリウムを含む原料液と、芳香族化合物のアニオンを含む還元液とを混合して反応させる工程を含み、前記芳香族化合物のアニオンが、リチウム、ナトリム又はカリウムと芳香族化合物を混合して調製される製造方法である。例えば、対向して配設された接近、離反可能な、少なくとも一方が他方に対して相対的に回転する2つの処理用面の間にできる薄膜流体中で、単結晶球状金属ナトリウムナノ粒子の原料を含む液(B液)と、金属リチウムと芳香族化合物を含む還元液(A液)とを混合することで製造することができる。
2. Manufacturing method of single-crystalline spherical metallic sodium nanoparticles The manufacturing method of the present invention is a manufacturing method of single-crystalline spherical metallic sodium nanoparticles that are single-crystalline, spherical, and have an average particle size of 1 nm to 300 nm, and includes a step of mixing and reacting a raw material liquid containing sodium halide with a reducing liquid containing an anion of an aromatic compound, the anion of the aromatic compound being prepared by mixing lithium, sodium or potassium with an aromatic compound. For example, the nanoparticles can be manufactured by mixing a liquid (liquid B) containing raw materials for single-crystalline spherical metallic sodium nanoparticles with a reducing liquid (liquid A) containing metallic lithium and an aromatic compound in a thin film fluid formed between two processing surfaces arranged opposite to each other, capable of approaching and separating, at least one of which rotates relative to the other.
(単結晶球状金属ナトリウムナノ粒子原料液(B液))
単結晶球状金属ナトリウムナノ粒子の原料としては、還元することで単結晶球状金属ナトリウムナノ粒子を析出させることができる物質であれば、特に限定されない。原料としては、好ましくはハロゲン化ナトリウムが挙げられ、より好ましくはヨウ化ナトリウム等が挙げられる。
(Single-crystal spherical metallic sodium nanoparticle raw material liquid (liquid B))
The raw material for the single-crystal spherical sodium metal nanoparticles is not particularly limited as long as it is a substance that can precipitate single-crystal spherical sodium metal nanoparticles by reduction. The raw material is preferably sodium halide, more preferably sodium iodide.
単結晶球状金属ナトリウムナノ粒子原料液の溶媒としては、単結晶球状金属ナトリウムナノ粒子の原料を還元して単結晶球状金属ナトリウムナノ粒子を析出させることができ、還元反応に影響を与えず不活性である物質であれば、特に限定されない。溶媒としては、好ましくはエーテル等が挙げられ、より好ましくはテトラヒドロフラン(THF)1,2-ジメトキシエタン(DME)、2-メチルテトラヒドロフラン、4-メチルテトラヒドロピラン又はこれらの混合物等が挙げられる。これらの溶媒は、ジエチルエーテルよりも高い沸点を有していることで、温度安定性が確保できることと、アルカリ金属との反応性が低いため、溶媒の分解による副生成物が抑制できることである。 The solvent for the raw material solution of single-crystal spherical sodium metal nanoparticles is not particularly limited, so long as it is a substance that can reduce the raw material of single-crystal spherical sodium metal nanoparticles to precipitate single-crystal spherical sodium metal nanoparticles, and is inactive and does not affect the reduction reaction. Preferred examples of the solvent include ether, and more preferred examples include tetrahydrofuran (THF), 1,2-dimethoxyethane (DME), 2-methyltetrahydrofuran, 4-methyltetrahydropyran, or mixtures thereof. These solvents have a higher boiling point than diethyl ether, ensuring temperature stability, and have low reactivity with alkali metals, suppressing the generation of by-products due to decomposition of the solvent.
(溶媒の残留水分/残留酸素)
本発明で使用する溶媒中の残留水分は10ppm以下であり、残留酸素は0.1ppm未満となっている溶媒を使用することが必要である。その理由は、単結晶球状金属ナトリウムナノ粒子を溶媒中で還元反応で製造する場合、残留水分が10ppmより多い場合には、金属ナトリウム粒子が粒子内部まで完全に酸化されてしまう不都合が生じるためである。
(Residual moisture/residual oxygen in solvent)
It is necessary to use a solvent in which the residual moisture content is 10 ppm or less and the residual oxygen content is less than 0.1 ppm in the present invention, because when single-crystal spherical metallic sodium nanoparticles are produced in a solvent by a reduction reaction, if the residual moisture content is more than 10 ppm, the metallic sodium particles will be completely oxidized even to the inside of the particles.
(単結晶球状金属ナトリウムナノ粒子還元液(A液))
単結晶球状金属ナトリウムナノ粒子還元液に含まれる還元剤としては、単結晶球状金属ナトリウムナノ粒子原料液に含まれる単結晶球状金属ナトリウムナノ粒子の原料を還元して単結晶球状金属ナトリウムナノ粒子として析出させることができるものであれば、特に限定されない。還元剤としては、例えば、金属リチウムと芳香族化合物の組み合わせが挙げられる。
(Single-crystal spherical metallic sodium nanoparticle reduced solution (solution A))
The reducing agent contained in the reduced solution of single-crystal spherical sodium metal nanoparticles is not particularly limited as long as it can reduce the raw material of single-crystal spherical sodium metal nanoparticles contained in the raw material solution of single-crystal spherical sodium metal nanoparticles to precipitate as single-crystal spherical sodium metal nanoparticles. For example, the reducing agent can be a combination of metallic lithium and an aromatic compound.
本発明の製造方法の一例であるTHF溶媒中における金属ナトリウムの酸化還元電位は-3.04V(フェロセン/フェリシニウムイオン(Fc/Fc+)電位基準)であることが報告されている。これをAg/AgCl電極基準に換算すると、-2.84Vに相当する。
芳香族化合物としては、金属リチウムから芳香族化合物に1電子移動してリチウムカチオンと芳香族化合物アニオン(ラジカルアニオン)を生成できるものが挙げられる。1電子移動された芳香族化合物アニオンは、芳香族化合物の最低電子空軌道(LUMO)に1電子を有する。単結晶球状金属ナトリウムナノ粒子に還元するためには、芳香族化合物アニオンの電位は、-2.84Vより電位が卑である必要がある。好ましい芳香族化合物として、4,4’-ジ-tert-ブチルビフェニル(DBB)(-3.13V)が挙げられる。
It has been reported that the redox potential of metallic sodium in a THF solvent, which is an example of the production method of the present invention, is −3.04 V (based on the ferrocene/ferricinium ion (Fc/Fc + ) potential). This corresponds to −2.84 V based on an Ag/AgCl electrode.
Examples of aromatic compounds include those that can transfer one electron from metallic lithium to an aromatic compound to generate a lithium cation and an aromatic compound anion (radical anion). The aromatic compound anion to which one electron has been transferred has one electron in the lowest unoccupied molecular orbital (LUMO) of the aromatic compound. In order to reduce the aromatic compound to single-crystalline spherical metallic sodium nanoparticles, the potential of the aromatic compound anion must be lower than −2.84 V. A preferred aromatic compound is 4,4′-di-tert-butylbiphenyl (DBB) (−3.13 V).
本発明における芳香族化合物を還元剤として用いる製造方法において、芳香族化合物アニオンラジカルの2分子間での電子移動による不均化反応を利用することが可能である。この2分子間の不均化反応とは、ナフタレンアニオンラジカルに更に1電子移動した2価のアニオンであるナフタレンジアニオンと、中性ナフタレンが生成する反応である。ナフタレンジアニオンの酸化還元電位は、ナフタレンアニオンラジカル(-2.53V)より卑な電位を有するため、ナフタレンを用いても金属ナトリウムナノ粒子を製造することが可能である。ナフタレン以外にも、不均化反応によってアニオンラジカルより卑な電位を有するジアニオンを生成する芳香族化合物には、ビフェニルアニオンラジカル(-2.68V)、ビフェニルジアニオン(-3.18V)、フェナントレンアニオンラジカル(-2.49V)、フェナントレンジアニオン(-3.13V)を用いても金属ナトリウムナノ粒子の製造は可能であったことから、これらのいずれかの芳香族化合物、又はこれらの混合物等が挙げられ、好ましくは、DBB、ビフェニル等が挙げられる。 In the manufacturing method of the present invention using an aromatic compound as a reducing agent, it is possible to utilize a disproportionation reaction caused by electron transfer between two molecules of an aromatic compound anion radical. This disproportionation reaction between two molecules is a reaction in which a naphthalene dianion, which is a divalent anion that has further transferred one electron to a naphthalene anion radical, and neutral naphthalene are generated. Since the oxidation-reduction potential of the naphthalene dianion is lower than that of the naphthalene anion radical (-2.53 V), it is possible to manufacture metallic sodium nanoparticles even if naphthalene is used. In addition to naphthalene, aromatic compounds that generate dianions having a lower potential than the anion radical through a disproportionation reaction include biphenyl anion radical (-2.68 V), biphenyl dianion (-3.18 V), phenanthrene anion radical (-2.49 V), and phenanthrene dianion (-3.13 V), and therefore metallic sodium nanoparticles can be manufactured using any of these aromatic compounds or mixtures thereof, and preferably DBB, biphenyl, etc.
金属リチウムと芳香族化合物のモル比は、例えば1:1~1:5が挙げられ、好ましくは1:1~1:1.2が挙げられ、より好ましくは1:1~1:1.15が挙げられる。
金属リチウムと単結晶球状金属ナトリウムナノ粒子の原料のモル比は、例えば10:1~1.2:1が挙げられ、好ましくは7:1~1.5:1が挙げられ、より好ましくは5:1~3:1が挙げられる。金属リチウムを単結晶球状金属ナトリウムナノ粒子の原料よりも過剰に用いることが好ましい。過剰に用いることで、単結晶球状金属ナトリウムナノ粒子を調製することができる。金属リチウムを単結晶球状金属ナトリウムナノ粒子の原料より少ない3/4の量を用いた場合は、完全に還元されないために、単結晶球状金属ナトリウムナノ粒子に、原料に由来するハロゲン原子が残存し、多結晶になり、球状ではなくなる。単結晶球状金属ナトリウムナノ粒子還元液の溶媒としては、単結晶球状金属ナトリウムナノ粒子原料液で用いられる上記の溶媒が挙げられる。単結晶球状金属ナトリウムナノ粒子還元液中の金属リチウムの濃度としては、特に限定されないが、上記の金属リチウムと単結晶球状金属ナトリウムナノ粒子の原料のモル比に従って決められる。
The molar ratio of metallic lithium to the aromatic compound is, for example, 1:1 to 1:5, preferably 1:1 to 1:1.2, and more preferably 1:1 to 1:1.15.
The molar ratio of metallic lithium to the raw material of the single crystal spherical sodium metal nanoparticles is, for example, 10:1 to 1.2:1, preferably 7:1 to 1.5:1, and more preferably 5:1 to 3:1. It is preferable to use metallic lithium in excess of the raw material of the single crystal spherical sodium metal nanoparticles. By using an excess amount, single crystal spherical sodium metal nanoparticles can be prepared. When metallic lithium is used in an amount of 3/4 less than the raw material of the single crystal spherical sodium metal nanoparticles, the single crystal spherical sodium metal nanoparticles are not completely reduced, and halogen atoms derived from the raw material remain in the single crystal spherical sodium metal nanoparticles, becoming polycrystalline and no longer spherical. Examples of the solvent for the single crystal spherical sodium metal nanoparticle reduced solution include the above-mentioned solvents used in the single crystal spherical sodium metal nanoparticle raw material solution. The concentration of metallic lithium in the single crystal spherical sodium metal nanoparticle reduced solution is not particularly limited, but is determined according to the molar ratio of the above metallic lithium to the raw material of the single crystal spherical sodium metal nanoparticles.
(還元液の低温調液)
アルカリ金属は、芳香族化合物の共存でエーテル系有機溶媒に溶解させることができるが、溶解温度が30℃以上では、芳香族化合物アニオンが不安定となり、芳香族化合物とアルカリ金属原子との化学反応が生じてしまうことで還元液の効果が損なわれる問題があった。例えば、芳香族化合物にナフタレン(分子式:C10H8)、アルカリ金属にリチウム(Li)を用いた場合では、C10H7Liのような化合物が生成することで、還元剤として作用するナフタレンアニオン濃度の変化が生じてしまう傾向があることが問題となっており、芳香族化合物がDBBを用いた場合においても同様に問題となっていた。このため本発明による製造方法では、単結晶球状金属ナトリウムナノ粒子の還元液を作製する段階の調液温度を30℃未満に維持するようにして、芳香族化合物アニオンが安定に存在できるようにして、芳香族化合物アニオンの分解を抑制している。
(Low temperature preparation of reducing solution)
Alkali metals can be dissolved in ether-based organic solvents in the presence of aromatic compounds, but when the dissolution temperature is 30° C. or higher, the aromatic compound anions become unstable, and a chemical reaction occurs between the aromatic compound and the alkali metal atom, which impairs the effect of the reducing solution. For example, when naphthalene (molecular formula: C 10 H 8 ) is used as the aromatic compound and lithium (Li) is used as the alkali metal, a compound such as C 10 H 7 Li is generated, which tends to cause a change in the concentration of the naphthalene anion acting as a reducing agent, and this is also a problem when DBB is used as the aromatic compound. For this reason, in the manufacturing method according to the present invention, the temperature of the solution preparation in the stage of preparing the reduced solution of single-crystal spherical metallic sodium nanoparticles is maintained below 30° C., allowing the aromatic compound anions to exist stably, and suppressing the decomposition of the aromatic compound anions.
(溶媒分子介在アルカリ金属カチオンと芳香族化合物アニオン)
金属リチウムの電子が、芳香族化合物に電子移動して生成する芳香族化合物アニオンは、電子移動を行って生成する金属リチウムカチオンとクーロン力を介して結合することができる。リチウムカチオンと芳香族化合物アニオンとがクーロン力を介して結合した状態は、7Li-NMRのスペクトルのケミカルシフトの値とスペクトル幅から評価することができる。リチウムカチオンが芳香族アニオンラジカルとクーロン力で結合した状態は、リチウムカチオンのみが溶媒に溶解した状態の場合よりもスペクトル幅が広くなることから確認される。このスペクトル幅によって、還元液の使用可能な時間を見積もることができるので、還元液の還元力が維持されている状態は、単結晶球状金属ナトリウムナノ粒子の還元を行う前に7Li-NMRスペクトル測定から確認できる。このことによって、還元力が調液時と同様に維持されていることを確認してから製造することで、得られる単結晶球状金属ナトリウムナノ粒子の粒子径分布の広がりを低減できる。以上説明したように、金属リチウムとDBBをTHFに溶解した場合、7Li-NMRスペクトルにおいて、芳香族化合物のDBBが中性である場合からDBBアニオンラジカルとなった状態と、リチウムカチオンのクーロン力による結合を反映したケミカルシフトとスペクトル幅の測定から還元液の還元力が、単結晶球状金属ナトリウムナノ粒子の製造に適切であるかどうかを確認することができる。
(Alkali metal cation and aromatic compound anion mediated by solvent molecules)
The aromatic compound anion generated by electron transfer of metallic lithium to an aromatic compound can be bonded to the metallic lithium cation generated by electron transfer via Coulomb force. The state in which the lithium cation and the aromatic compound anion are bonded via Coulomb force can be evaluated from the chemical shift value and spectrum width of the 7 Li-NMR spectrum. The state in which the lithium cation is bonded to the aromatic anion radical via Coulomb force is confirmed by the spectrum width being wider than the state in which only the lithium cation is dissolved in the solvent. The usable time of the reducing solution can be estimated from this spectrum width, so the state in which the reducing power of the reducing solution is maintained can be confirmed by 7 Li-NMR spectrum measurement before reduction of the single-crystalline spherical metallic sodium nanoparticles. As a result, by confirming that the reducing power is maintained in the same manner as when the solution was prepared before production, the spread of the particle size distribution of the resulting single-crystalline spherical metallic sodium nanoparticles can be reduced. As described above, when metallic lithium and DBB are dissolved in THF, it is possible to confirm whether the reducing power of the reducing solution is suitable for producing single -crystalline spherical metallic sodium nanoparticles by measuring the state in which the aromatic compound DBB changes from a neutral state to a DBB anion radical in the 7 Li-NMR spectrum and the chemical shift and spectral width reflecting the bonding due to Coulomb force of the lithium cation.
(THF溶媒の重合抑制)
還元液の低温での調液の必要性は上記溶媒和の観点から記載した通りである。これに加えて、調液後の保管温度も低温としておくことが好ましい。還元液の保管温度が高い場合は、溶媒として、例えばTHF等の環状エーテルを用いると、芳香族化合物アニオンによって、環状エーテルの還元重合反応を生じる。このような環状エーテルの重合による重合物が生成されると、ハロゲン化炭素の還元によって生成する単結晶球状金属ナトリウムナノ粒子に混在することになるため、重合反応を抑制することが好ましい。THF等の環状エーテルの重合反応抑制剤としては、例えばTHF等の環状エーテルの過酸化物の生成を抑制するために添加されるフェノール系の重合禁止剤が挙げられ、好ましくはBHT(2,6-ジ-tert-ブチル-4-メチルフェノール)が挙げられる。
(Polymerization Inhibition of THF Solvent)
The necessity of preparing the reducing solution at a low temperature is as described above from the viewpoint of solvation. In addition, it is preferable to keep the storage temperature after preparation low. When the storage temperature of the reducing solution is high, if a cyclic ether such as THF is used as a solvent, a reduction polymerization reaction of the cyclic ether occurs due to the aromatic compound anion. When such a polymer is generated by polymerization of the cyclic ether, it will be mixed with the single crystal spherical metallic sodium nanoparticles generated by the reduction of the halocarbon, so it is preferable to suppress the polymerization reaction. Examples of polymerization reaction inhibitors for cyclic ethers such as THF include phenol-based polymerization inhibitors added to suppress the generation of peroxides of cyclic ethers such as THF, and preferably BHT (2,6-di-tert-butyl-4-methylphenol).
(単結晶球状金属ナトリウムナノ粒子の製造方法:装置)
本発明の単結晶球状金属ナトリウムナノ粒子は、例えば、対向して配設された接近、離反可能な、少なくとも一方が他方に対して相対的に回転する2つの処理用面の間にできる薄膜流体中で、単結晶球状金属ナトリウムナノ粒子の原料を含む原料液(B液)と、金属リチウムと芳香族化合物を含む還元液(A液)とを混合することで製造することができる。
本発明の製造方法で用いられる装置としては、例えば、本願の出願人によって提案された特開2009-112892号公報に記載された流体処理装置等が挙げられる。前記装置は、断面形状が円形である内周面を有する攪拌槽と、該攪拌槽の内周面と僅かな間隙を在して付設される攪拌具とを有し、攪拌槽には、少なくとも二箇所の流体入口と、少なくとも一箇所の流体出口とを備え、流体入口のうち一箇所からは、被処理流体のうち、反応物の一つを含む第一の被処理流体を攪拌槽内に導入し、流体入口のうちで上記以外の一箇所からは、上記反応物とは異なる反応物の一つを含む第二の被処理流体を、上記第一の被処理流体とは異なる流路より攪拌槽内に導入するものである。攪拌槽と攪拌具の少なくとも一方が他方に対し高速回転することにより被処理流体を薄膜状態とし、この薄膜中で少なくとも上記第一の被処理流体と第二の被処理流体とに含まれる反応物同士を反応させるものである。
(Production method and equipment for single-crystal spherical metallic sodium nanoparticles)
The single-crystal spherical sodium metallic nanoparticles of the present invention can be produced, for example, by mixing a raw material liquid (liquid B) containing the raw materials for single-crystal spherical sodium metallic nanoparticles with a reducing liquid (liquid A) containing metallic lithium and an aromatic compound in a thin film fluid formed between two processing surfaces arranged opposite each other, which are capable of approaching and separating each other and at least one of which rotates relative to the other.
An example of the apparatus used in the production method of the present invention is a fluid treatment apparatus proposed by the applicant of the present application and described in JP 2009-112892 A. The apparatus has a stirring tank having an inner peripheral surface with a circular cross section and a stirring tool attached to the inner peripheral surface of the stirring tank with a small gap therebetween, and the stirring tank has at least two fluid inlets and at least one fluid outlet, and a first treated fluid containing one of the reactants among the treated fluids is introduced into the stirring tank from one of the fluid inlets, and a second treated fluid containing one of the reactants different from the reactant is introduced into the stirring tank from the other of the fluid inlets through a flow path different from that of the first treated fluid. At least one of the stirring tank and the stirring tool rotates at high speed relative to the other to make the treated fluid into a thin film state, and reactants contained in at least the first treated fluid and the second treated fluid react with each other in this thin film.
好ましくは、前記薄膜流体中で前記原料液(B液)と前記還元液(A液)を混合することで、単結晶球状金属ナトリウムナノ粒子を製造する。単結晶球状金属ナトリウムナノ粒子は、まず単結晶球状金属ナトリウムナノ粒子の核としての金属ナトリウム原子の集合体であるクラスターが生じてから、これらが更に集合することによって単結晶球状金属ナトリウムナノ粒子が成長するというステップで製造される。10℃未満の温度としたA液に対してB液が接して反応が開始しても、単結晶球状金属ナトリウムナノ粒子成長の核の発生頻度が低くなっているため、単結晶球状金属ナトリウムナノ粒子の核でクラスター同士の接触頻度も低下する。このため、単結晶球状金属ナトリウムナノ粒子成長においては、周囲の単結晶球状金属ナトリウムナノ粒子の成長による原料液濃度の変化の影響を受けにくくなり、単結晶球状金属ナトリウムナノ粒子成長に必要な原料の供給が均一となる。 Preferably, the raw material liquid (liquid B) and the reduced liquid (liquid A) are mixed in the thin film fluid to produce single-crystal spherical sodium metal nanoparticles. Single-crystal spherical sodium metal nanoparticles are produced in the following steps: first, clusters, which are aggregates of metallic sodium atoms, are generated as nuclei of single-crystal spherical sodium metal nanoparticles, and then these cluster together to grow single-crystal spherical sodium metal nanoparticles. Even if the reaction starts when liquid B comes into contact with liquid A, which has a temperature of less than 10°C, the frequency of generation of nuclei for single-crystal spherical sodium metal nanoparticle growth is low, so the frequency of contact between clusters at the nuclei of single-crystal spherical sodium metal nanoparticles is also low. Therefore, the growth of single-crystal spherical sodium metal nanoparticles is less susceptible to changes in the raw material liquid concentration due to the growth of surrounding single-crystal spherical sodium metal nanoparticles, and the supply of raw materials necessary for the growth of single-crystal spherical sodium metal nanoparticles is uniform.
対向して配設された接近、離反可能な、少なくとも一方が他方に対して相対的に回転する2つの処理用面の間にできる薄膜流体に導入する単結晶球状金属ナトリウムナノ粒子還元液(A液)の温度としては、例えば、-30℃~25℃が挙げられ、好ましくは-10℃~25℃が挙げられ、より好ましくは0℃~25℃が挙げられる。 The temperature of the single crystal spherical sodium metal nanoparticle reduction solution (Solution A) introduced into the thin film fluid formed between two processing surfaces arranged opposite each other, which can approach and separate, and at least one of which rotates relative to the other, can be, for example, -30°C to 25°C, preferably -10°C to 25°C, and more preferably 0°C to 25°C.
対向して配設された接近、離反可能な、少なくとも一方が他方に対して相対的に回転する2つの処理用面の間にできる薄膜流体に導入する単結晶球状金属ナトリウムナノ粒子原料液(B液)の温度としては、例えば、-10℃~25℃が挙げられ、好ましくは0℃~25℃が挙げられ、より好ましくは10℃~25℃が挙げられる。実施例1~3では、B液の温度を23℃として製造を行った結果、単結晶であり、球状で蛍光を生じる単結晶球状金属ナトリウムナノ粒子を製造することができた。 The temperature of the raw material liquid (liquid B) of single crystal spherical metallic sodium nanoparticles introduced into the thin film fluid formed between two processing surfaces arranged opposite to each other, capable of approaching and separating, at least one of which rotates relative to the other, can be, for example, -10°C to 25°C, preferably 0°C to 25°C, and more preferably 10°C to 25°C. In Examples 1 to 3, production was performed with the temperature of liquid B at 23°C, and as a result, single crystal spherical metallic sodium nanoparticles that are single crystal, spherical, and fluorescent could be produced.
単結晶球状金属ナトリウムナノ粒子の製造において、例えば、塩化リチウムが副生物として生成される。塩化リチウムは反応溶媒に対する溶解度が高いため、単結晶球状金属ナトリウムナノ粒子との遠心分離による分離が容易である。 In the production of single-crystal spherical sodium metal nanoparticles, for example, lithium chloride is produced as a by-product. Because lithium chloride has high solubility in the reaction solvent, it can be easily separated from the single-crystal spherical sodium metal nanoparticles by centrifugation.
3.単結晶球状金属ナトリウムナノ粒子の用途
本発明の単結晶球状金属ナトリウムナノ粒子は、例えば、蛍光を生じる発光材料、二次電池の負極、種々の有機物の還元剤や、触媒等として使用することができる。
3. Uses of Single-Crystal Spherical Sodium Metallic Nanoparticles The single-crystal spherical sodium metallic nanoparticles of the present invention can be used, for example, as a luminescent material that generates fluorescence, a negative electrode for a secondary battery, a reducing agent for various organic substances, a catalyst, etc.
以下、本発明について実施例を挙げて更に説明するが、本発明はこれらの実施例のみに限定されるものではない。 The present invention will be further explained below with reference to examples, but the present invention is not limited to these examples.
(透過型電子顕微鏡(TEM):TEM観察用試料の調製)
実施例及び比較例で得られた単結晶球状金属ナトリウムナノ粒子を、容器中で凡そ0.001%程度の濃度でTHF中に分散させた。得られた分散液を含む容器をアルゴン雰囲気のグローブボックス内に導入し、前記分散液をカーボン支持膜に滴下し、乾燥させてTEM観察用試料とした。
(Transmission Electron Microscope (TEM): Preparation of Samples for TEM Observation)
The single-crystal spherical metallic sodium nanoparticles obtained in the Examples and Comparative Examples were dispersed in THF at a concentration of about 0.001% in a container. The container containing the resulting dispersion was introduced into a glove box in an argon atmosphere, and the dispersion was dropped onto a carbon support film and dried to prepare a sample for TEM observation.
(TEM観察)
単結晶球状金属ナトリウムナノ粒子のTEM観察には、透過型電子顕微鏡JEM-2100(日本電子株式会社製)を用いた。試料として上記TEM観察用試料を用いた。観察条件は、加速電圧を200kVとし、観察倍率を1万倍以上とした。TEMによって観察された単結晶球状金属ナトリウムナノ粒子の最大外周間の距離より粒子径を算出し、50個の粒子について単結晶球状金属ナトリウムナノ粒子径を測定した結果の平均値(平均粒子径)を算出した。
(TEM Observation)
A transmission electron microscope JEM-2100 (manufactured by JEOL Ltd.) was used for TEM observation of the single-crystal spherical sodium metallic nanoparticles. The above-mentioned TEM observation sample was used as the specimen. The observation conditions were an acceleration voltage of 200 kV and an observation magnification of 10,000 times or more. The particle size was calculated from the distance between the maximum outer circumferences of the single-crystal spherical sodium metallic nanoparticles observed by TEM, and the average value (average particle size) of the results of measuring the single-crystal spherical sodium metallic nanoparticle size for 50 particles was calculated.
(NMRスペクトルによる芳香族化合物のアニオンの生成確認)
芳香族化合物の一例としてナフタレンの場合で説明する。金属リチウムをナフタレン溶解したTHF溶液に投入することで、還元種であるナフタレンアニオンを生成させ、生成の確認は1H-NMRと7Li-NMRスペクトルにより行った。測定試料は、アルゴン雰囲気のグローブボックス中でNMR試料管に還元液を充填し、ケミカルシフトの規準物質としてテトラメチルシラン(TMS)を混合して密栓後、アルゴン雰囲気のグローブボックスから取り出した。この試料は、フーリエ変換核磁気共鳴装置(日本電子株式会社製)を用いて透過法で測定した。測定条件は、23℃~25℃で、1H-NMRでは128回、7Li-NMRでは16回の積算回とした。
(Confirmation of the generation of anions of aromatic compounds by NMR spectroscopy)
The case of naphthalene will be described as an example of an aromatic compound. Metallic lithium was added to a THF solution in which naphthalene was dissolved, generating naphthalene anions as a reducing species, and the generation was confirmed by 1 H-NMR and 7 Li-NMR spectra. The measurement sample was prepared by filling an NMR sample tube with the reducing solution in a glove box in an argon atmosphere, mixing tetramethylsilane (TMS) as a chemical shift standard substance, sealing the tube, and then removing the tube from the glove box in an argon atmosphere. The sample was measured by a transmission method using a Fourier transform nuclear magnetic resonance apparatus (manufactured by JEOL Ltd.). The measurement conditions were 23°C to 25°C, and 128 integration times for 1 H-NMR and 16 integration times for 7 Li-NMR.
(蛍光スペクトル)
単結晶球状金属ナトリウムナノ粒子の蛍光スペクトルは、分光蛍光光度計FT-6500(日本分光株式会社製)を用いて測定した。試料として上記TEM観察用試料を用いた。試料として、THFに分散した試料液を、アルゴン雰囲気のグローブボックス内で、石英セル(光路長:1cm)に入れて上部を密栓後、グローブボックスから取り出して測定した。測定条件は、励起バンド幅3nm、蛍光バンド幅3nm、レスポンス0.1秒、走査速度100nm/min、データ取り込み間隔0.5nmとした。
(Fluorescence spectrum)
The fluorescence spectrum of the single crystal spherical metallic sodium nanoparticles was measured using a spectrofluorometer FT-6500 (manufactured by JASCO Corporation). The above-mentioned TEM observation sample was used as the sample. As the sample, the sample solution dispersed in THF was placed in a quartz cell (optical path length: 1 cm) in a glove box with an argon atmosphere, the top was sealed, and the cell was removed from the glove box and measured. The measurement conditions were an excitation bandwidth of 3 nm, a fluorescence bandwidth of 3 nm, a response of 0.1 seconds, a scanning speed of 100 nm/min, and a data acquisition interval of 0.5 nm.
(紫外可視:UV-vis吸収スペクトル測定)
単結晶球状金属ナトリウムナノ粒子のUV-vis(紫外-可視)吸収スペクトルは、紫外可視近赤外分光光度計(製品名:V-770,日本分光製)を使用した。測定範囲は、200nm~900nmとして、サンプリングレートを0.2nm、測定速度を低速として測定した。測定には、厚さ10mmの液体用石英セルを用いた。
(Ultraviolet-visible: UV-vis absorption spectrum measurement)
The UV-vis (ultraviolet-visible) absorption spectrum of the single crystal spherical metallic sodium nanoparticles was measured using an ultraviolet-visible-near infrared spectrophotometer (product name: V-770, manufactured by JASCO Corporation). The measurement range was 200 nm to 900 nm, the sampling rate was 0.2 nm, and the measurement speed was slow. A 10 mm thick quartz cell for liquids was used for the measurement.
(円形度)
単結晶球状金属ナトリウムナノ粒子の球状を評価する指数として円形度を、以下のようにして算出した。単結晶球状金属ナトリウムナノ粒子の円形度は、TEM観察によって得られた画像を、TEM用画像ソフトウエアiTEM(Olympus Soft Imaging Solutions GmbH製)を使用して楕円として近似した。次にTEM画像解析ソフトウエアの解析結果より、単結晶球状金属ナトリウムナノ略粒子の投影像である楕円の長径(D)、周囲長(Z)及び面積(S)を求めた。周囲長(Z)及び面積(S)の値を用いて4πS/Z2を算出して、円形度とした。円形度の値が1に近いほど、粒子が球形に近く、粒子形状が真球の場合には、円形度は最大1となる。
また、楕円の長径(D)の平均値を求め、平均粒子径とした。測定は独立した単結晶球状金属ナトリウムナノ粒子50個について算出した。
(Circularity)
The circularity was calculated as an index for evaluating the sphericity of the single-crystal spherical sodium metal nanoparticles as follows. The circularity of the single-crystal spherical sodium metal nanoparticles was calculated by approximating the image obtained by TEM observation as an ellipse using TEM image software iTEM (manufactured by Olympus Soft Imaging Solutions GmbH). Next, the major axis (D), perimeter (Z) and area (S) of the ellipse, which is the projected image of the single-crystal spherical sodium metal nanoparticle, were obtained from the analysis results of the TEM image analysis software. 4πS/ Z2 was calculated using the values of the perimeter (Z) and area (S) to obtain the circularity. The closer the circularity value is to 1, the closer the particle is to a sphere, and when the particle shape is a perfect sphere, the circularity is a maximum of 1.
The average value of the major axis (D) of the ellipses was calculated as the average particle size. The measurement was performed for 50 independent single-crystal spherical sodium metallic nanoparticles.
(X線回折:XRD)
X線回折(XRD)測定には、粉末X線回折測定装置EMPYREAN(スペクトリス株式会社マルバーンパナリティカル事業部製)を使用した。測定条件は、測定範囲:10~100[°2θ]、Cu対陰極、管電圧45kV、管電流40mA、走査速度0.013°/minとした。
(X-ray diffraction: XRD)
For the X-ray diffraction (XRD) measurement, an EMPYREAN powder X-ray diffraction measuring device (manufactured by Malvern Panalytical Division of Spectris Co., Ltd.) was used. The measurement conditions were: measurement range: 10 to 100 [°2θ], Cu anticathode, tube voltage: 45 kV, tube current: 40 mA, and scan speed: 0.013°/min.
実施例1
実施例1では、原料であるヨウ化ナトリウムのTHF溶液(単結晶球状金属ナトリウムナノ粒子原料液)を、金属リチウムのDBB溶解THF溶液(単結晶球状金属ナトリウムナノ粒子還元液)を用いて還元して、単結晶球状金属ナトリウムナノ粒子を製造した。表1に、実施例1-1~実施例1-4の処方を示す。表1では、金属リチウムとヨウ化ナトリウムのモル比が1:1の場合を示しているが、本発明では、金属リチウムとヨウ化ナトリウムのモル比は2:1まで適用可能である。また金属リチウム以外に、金属ナトリウムと金属カリウムも同様なモル比で用いることが可能である。
Example 1
In Example 1, a THF solution of sodium iodide (single-crystalline spherical sodium metal nanoparticle raw material liquid) was reduced using a DBB-dissolved THF solution of metallic lithium (single-crystalline spherical sodium metal nanoparticle reduced liquid) to produce single-crystalline spherical sodium metal nanoparticles. Table 1 shows the recipes for Examples 1-1 to 1-4. Table 1 shows a case where the molar ratio of metallic lithium to sodium iodide is 1:1, but in the present invention, a molar ratio of metallic lithium to sodium iodide of up to 2:1 is applicable. In addition to metallic lithium, metallic sodium and metallic potassium can also be used in a similar molar ratio.
実施例1で用いた溶媒は、残留水分10ppm以下の超脱水テトラヒドロフラン(富士フイルム和光純薬株式会社製)である。アルゴン雰囲気のグローブボックス内で、単結晶球状金属ナトリウムナノ粒子還元液(A液)と、単結晶球状金属ナトリウムナノ粒子原料液(B液)を調液した。具体的には、A液の単結晶球状金属ナトリウムナノ粒子還元液は、調液温度20℃、DBBを0.1モル/Lとなるように溶解させたTHF溶液に、0.1モル/Lの濃度となるように金属リチウムをガラスコートマグネティックスターラーで溶解させて調製液した。同様にB液の単結晶球状金属ナトリウムナノ粒子原料であるヨウ化ナトリウムをTHFに溶解後、ガラスコートマグネティックスターラーで少なくとも60分間撹拌した。表1に記載の化学式や略記号で示された物質については、DBBは、4,4’-ジ-tert-ブチルビフェニル(東京化成工業株式会社製)、NaIは、ヨウ化ナトリウム(関東化学株式会社製)、Liは金属リチウム(キシダ化学株式会社製)である。 The solvent used in Example 1 was ultra-dehydrated tetrahydrofuran (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) with a residual moisture content of 10 ppm or less. In a glove box with an argon atmosphere, a single-crystal spherical metallic sodium nanoparticle reduction solution (Liquid A) and a single-crystal spherical metallic sodium nanoparticle raw material solution (Liquid B) were prepared. Specifically, the single-crystal spherical metallic sodium nanoparticle reduction solution (Liquid A) was prepared by dissolving metallic lithium to a concentration of 0.1 mol/L in a THF solution in which DBB was dissolved to a concentration of 0.1 mol/L at a preparation temperature of 20°C using a glass-coated magnetic stirrer. Similarly, sodium iodide, which is the raw material for the single-crystal spherical metallic sodium nanoparticles of Liquid B, was dissolved in THF and stirred for at least 60 minutes using a glass-coated magnetic stirrer. For substances indicated by chemical formulas or abbreviations in Table 1, DBB is 4,4'-di-tert-butylbiphenyl (manufactured by Tokyo Chemical Industry Co., Ltd.), NaI is sodium iodide (manufactured by Kanto Chemical Co., Ltd.), and Li is metallic lithium (manufactured by Kishida Chemical Co., Ltd.).
A液中の4,4’-ジ-tert-ブチルビフェニル(DBB)アニオンの生成は図1に示す1H-NMRスペクトルで確認した。電子移動を受ける前の中性DBB分子は、7.4ppmから7.6ppmのケミカルシフトを示すが、DBBアニオンラジカルの生成によって、ピークが消失する。 The generation of 4,4'-di-tert-butylbiphenyl (DBB) anion in solution A was confirmed by the 1H -NMR spectrum shown in Figure 1. The neutral DBB molecule before electron transfer exhibits a chemical shift of 7.4 ppm to 7.6 ppm, but the peak disappears due to the generation of the DBB anion radical.
A液の還元力の変化は、製造する単結晶球状金属ナトリウム粒子の粒子径の分布をもたらすことから、還元力の確認が必要である。図2は、金属リチウムの溶解によって生じた電子を受容したDBBアニオンラジカルの生成による1H-NMRスペクトルを示す。5.8ppm~7.4ppmにおいて確認される4本のピークはDBBアニオンラジカルの生成により、DBBアニオンラジカルがリチウムカチオンとTHF分子と溶媒和することによって、ピーク幅が増加している。 Since changes in the reducing power of Solution A result in a distribution of particle sizes of the produced single crystal spherical metallic sodium particles, it is necessary to confirm the reducing power. Figure 2 shows a 1H -NMR spectrum due to the generation of DBB anion radicals that have accepted electrons produced by the dissolution of metallic lithium. The four peaks observed at 5.8 ppm to 7.4 ppm are due to the generation of DBB anion radicals, and the peak width increases as the DBB anion radicals solvate with lithium cations and THF molecules.
図3は、DBBの置換基であるtert-ブチル基による1H-NMRスペクトルを示す。DBBアニオンラジカルの生成によって、1.34ppmのピークが消失するが、65時間後では、1.4ppmにピークを示して再び出現することを確認したこのような再出現は、DBBアニオンラジカルとリチウムカチオンとのクーロン力が低下してくることによるため、還元力としては24時間までが維持されているものと判断される。 3 shows the 1H -NMR spectrum of the tert-butyl group, which is a substituent of DBB. The peak at 1.34 ppm disappears due to the generation of DBB anion radical, but after 65 hours, it was confirmed that a peak reappears at 1.4 ppm. This reappearance is due to a decrease in the Coulomb force between the DBB anion radical and the lithium cation, and it is therefore considered that the reducing power is maintained for up to 24 hours.
DBBアニオンラジカルは、リチウムカチオンとクーロン力で結合したイオン対を形成することが可能である。これまでの芳香族化合物アニオンと金属カチオンとがイオン対を形成する場合は、3つの状態が知られている。(1)DBBアニオンラジカルとリチウムカチオンとが、溶媒を介さずに直接クーロン力で結合したイオン対[DBB・-Li+]、(2)DBBアニオンラジカルと、リチウムカチオン間に溶媒が介在したイオン対[DBB・-/THF/Li+]、(3)DBBアニオンラジカルとリチウムカチオンがそれぞれ溶媒和した状態がクーロン力で結合したイオン対[THF/DBB・-/THF/THF/Li+/THF]が可能である。イオン対間のクーロン力は、(1)が最も強く、(2)、(3)にかけて弱いクーロン力によるイオン対の結合状態となる。これらのイオン対の状態がNMRスペクトルに反映されてくるため、DBBアニオンラジカルとリチウムカチオン間に介在しうる溶媒のNMRについても測定を行うことで還元力の評価を行うことが可能である。 The DBB anion radical can form an ion pair bound by Coulomb force with a lithium cation. Three states are known when an aromatic compound anion and a metal cation form an ion pair. (1) An ion pair in which the DBB anion radical and the lithium cation are directly bound by Coulomb force without a solvent [DBB ·- Li + ], (2) An ion pair in which a solvent is interposed between the DBB anion radical and the lithium cation [DBB ·- /THF/Li + ], and (3) An ion pair in which the DBB anion radical and the lithium cation are solvated and bound by Coulomb force [THF/DBB ·- /THF/THF/Li + /THF] are possible. The Coulomb force between the ion pairs is strongest in (1), followed by weaker Coulomb forces in (2) and (3). Since the state of these ion pairs is reflected in the NMR spectrum, it is possible to evaluate the reducing power by also measuring the NMR of the solvent that may be present between the DBB anion radical and the lithium cation.
図4は、13C-NMRで測定した還元液のTHFについて酸素と結合しているCH2の(2,5)位の炭素原子のスペクトルを示す。この炭素原子は酸素と結合していることから、THFの酸素原子による溶媒和状態に敏感であることから、この炭素原子の示すケミカルシフトによってTHFとリチウムカチオンやDBBアニオンラジカルとの溶媒和状態を確認することができる。金属リチウムを投入してから、時間が経過するに従ってTHFのピークは低ケミカルシフトして、65時間後はリチウムカチオンを含まないDBB溶解THF溶液と同一のケミカルシフトとスペクトル線幅に一致した。この結果は、リチウムカチオンが存在しないDBB中性分子のTHFによる溶媒和状態と、リチウムカチオンが存在しているDBBアニオンラジカルのTHF溶媒和状態とが同様な状態となっていることを示すと考えられるため、65時間後では、還元液の還元力がほとんどないものと判断される。この結果は、図3に示した1H-NMRによるDBBアニオンラジカルのtert-ブチル基のピークが65時間後に再出現した挙動に対応している。 FIG. 4 shows the spectrum of the carbon atom at the (2,5) position of CH 2 bonded to oxygen in the THF of the reduced solution measured by 13 C-NMR. Since this carbon atom is bonded to oxygen, it is sensitive to the solvation state of THF by the oxygen atom, and the solvation state of THF with lithium cations and DBB anion radicals can be confirmed by the chemical shift shown by this carbon atom. As time passes after metallic lithium is added, the peak of THF shifts lower, and after 65 hours, it coincides with the same chemical shift and spectral line width as the DBB dissolved THF solution not containing lithium cations. This result is considered to indicate that the solvation state of DBB neutral molecules with no lithium cations by THF and the solvation state of DBB anion radicals with lithium cations by THF are in a similar state, so it is judged that the reducing solution has almost no reducing power after 65 hours. This result corresponds to the behavior shown in FIG. 3, in which the peak of the tert-butyl group of the DBB anion radical in 1H-NMR reappeared after 65 hours.
金属リチウムの溶解に伴って生じる電子がDBBに移動後は、リチウムカチオンとなるため、このカチオン生成は、7Li-NMRスペクトルのケミカルシフトと3.8ppm近傍のスペクトル線幅の変化によって確認できる。金属リチウム投入24時間後においても、スペクトル線幅が広がっており、これはリチウムカチオンとDBBアニオンとが直接クーロン力によって相互作用している状態を反映している。 The electrons generated by the dissolution of metallic lithium are transferred to the DBB and become lithium cations, and the generation of these cations can be confirmed by the change in the chemical shift and the spectral line width at about 3.8 ppm in the 7 Li-NMR spectrum. Even 24 hours after the addition of metallic lithium, the spectral line width is broadened, which reflects the state in which the lithium cations and DBB anions directly interact with each other through Coulomb force.
リチウムカチオンとDBBアニオンラジカルとの相互作用は、上記説明の(1)と(2)の場合にスペクトル線幅が広がるため、直接クーロン力で相互作用している場合と、溶媒を介して相互作用している場合の2つの状態がスペクトル線幅の広がりに寄与しているため、還元液の還元力が維持できていることを示している。 The interaction between lithium cations and DBB anion radicals broadens the spectral line width in the cases (1) and (2) explained above, which indicates that the reducing power of the reducing solution is maintained because the two states of direct Coulomb force interaction and interaction via the solvent contribute to the broadening of the spectral line width.
図5は、還元液の溶媒にTHFを使用した場合の、0.1モル/L濃度の金属リチウム溶解DBB-THF溶液の7Li-NMRスペクトルのリチウムカチオンのスペクトルを示す。図6は、このNMRスペクトルの線幅の時間変化を示している。調液65時間ではスペクトル幅は、リチウムカチオンが存在しないDBB-THFのスペクトル幅に近くなっており、還元液の還元力が低下していると判断できる。以上のように、単結晶球状金属ナトリウムナノ粒子製造の還元液の還元力は、1H-NMRスペクトル、13C-NMRスペクトル及び7Li-NMRスペクトルから評価することが可能であり、金属リチウム投入後24時間以内に使用することが必要である。リチウムカチオンとDBBアニオンラジカルとが直接クーロン力で結合したイオン対とTHF分子が介在してクーロン力で結合したイオン対の状態が、スペクトル波形分離を行って得られる高ケミカルシフト側のピークに反映されているとみられる24時間後のスペクトルを波形分離して得られた2つのピークのケミカルシフトと、括弧内に示すスペクトル幅は、3.823ppm(96.8Hz)と4.528ppm(406.8Hz)となった。 FIG. 5 shows the lithium cation spectrum of the 7 Li-NMR spectrum of a 0.1 mol/L concentration DBB -THF solution containing metallic lithium when THF is used as the solvent for the reducing solution. FIG. 6 shows the time change in the line width of this NMR spectrum. After 65 hours of preparation, the spectrum width is close to that of DBB- THF in which no lithium cation is present, and it can be determined that the reducing power of the reducing solution has decreased. As described above, the reducing power of the reducing solution for producing single-crystalline spherical metallic sodium nanoparticles can be evaluated from the 1 H-NMR spectrum, the 13 C-NMR spectrum, and the 7 Li-NMR spectrum, and it is necessary to use the reducing solution within 24 hours after adding metallic lithium. The state of an ion pair in which a lithium cation and a DBB anion radical are directly bound by Coulomb force, and the state of an ion pair in which a THF molecule is interposed and bound by Coulomb force are thought to be reflected in the peak on the high chemical shift side obtained by spectral waveform separation. The chemical shifts of the two peaks obtained by waveform separation of the spectrum after 24 hours and the spectral widths shown in parentheses were 3.823 ppm (96.8 Hz) and 4.528 ppm (406.8 Hz).
図7は、還元液の溶媒に4-メチルテトラヒドロピラン(4MeTHP)を用いた場合の7Li-NMRスペクトルのリチウムカチオンのスペクトルを示す。還元液の溶媒にTHFを用いた場合と同様に調液後でのスペクトル幅は広がっており、リチウムカチオンとDBBアニオンラジカルとのイオン対が、4MeTHPの存在下で生じていることが確認される。また、ヨウ化ナトリウムのTHF溶液との還元反応後の反応液の遠心分離後のスぺクトルでは、スペクトル幅が狭くなっており、DBBアニオンラジカルから中性のDBB分子となった状態とリチウムカチオンとの相互作用に変化したことを示している。 7 shows the spectrum of lithium cations in the 7 Li-NMR spectrum when 4-methyltetrahydropyran (4MeTHP) was used as the solvent for the reduction solution. As in the case of using THF as the solvent for the reduction solution, the spectrum width after preparation is broadened, and it is confirmed that an ion pair between lithium cations and DBB anion radicals is formed in the presence of 4MeTHP. In addition, in the spectrum after centrifugation of the reaction solution after the reduction reaction with a THF solution of sodium iodide, the spectrum width is narrowed, indicating that the DBB anion radical has changed into a neutral DBB molecule and has an interaction with the lithium cation.
図8は、単結晶球状金属ナトリウムナノ粒子のナトリウム源のTHF溶液として、0.1モル/L濃度のヨウ化ナトリウムを溶解して、23Na-NMRスペクトルの測定を行った結果を示す。7.7ppmのケミカルシフトのピークは、ケミカルシフトの規準として、3モル/Lの重水に溶解した塩化ナトリウム溶液の測定から得られたピークで、ケミカルシフトを校正した結果を示す。NaIがTHFに溶解してナトリウムイオンがTHFで溶媒和された状態を示しているが、厳密には、THF溶媒に残留する10ppmの水分による水分子とTHFとの混合溶媒和状態を示している。このTHF溶媒中の残留水分によるケミカルシフトは、水分濃度が増加するにつれて低ケミカルシフトすることを確認している。残留水分が50ppmでのケミカルシフトは、7.5ppmと見積もられ、これ以上の残留水分は、本発明の製造方法得られる単結晶球状金属ナトリウムナノ粒子の酸化を引き起こし、酸化による球状からの粒子形状の逸脱が顕著となったため、23Na-NMRで測定される23Naのケミカルシフトは8.0ppm以上7.5ppm未満に存在することが好ましい。また溶媒和状態は、23Na-NMRのスペクトル幅からも確認が可能であり、ナトリウムイオンが重水で溶媒和している場合の線幅は、8.5Hzであり、THFと残留水分10ppmの状態で溶媒和した場合は21.3Hzとなり、THF溶媒和による線幅の増加を確認できる。 8 shows the results of measuring the 23Na -NMR spectrum of a THF solution containing 0.1 mol/L sodium iodide as the sodium source for the single-crystal spherical metallic sodium nanoparticles. The chemical shift peak at 7.7 ppm shows the result of calibrating the chemical shift with the peak obtained from the measurement of a 3 mol/L solution of sodium chloride dissolved in heavy water as the chemical shift standard. Although the figure shows a state in which NaI is dissolved in THF and the sodium ions are solvated with THF, strictly speaking, the figure shows a mixed solvation state of THF and water molecules due to the 10 ppm moisture remaining in the THF solvent. It has been confirmed that the chemical shift due to the residual moisture in the THF solvent becomes lower as the moisture concentration increases. The chemical shift at a residual moisture content of 50 ppm is estimated to be 7.5 ppm, and residual moisture above this level causes oxidation of the single-crystalline spherical metallic sodium nanoparticles obtained by the production method of the present invention, resulting in significant deviation of the particle shape from sphericity due to oxidation, so it is preferable that the chemical shift of 23 Na measured by 23 Na-NMR is 8.0 ppm or more and less than 7.5 ppm. The solvation state can also be confirmed from the spectral width of 23 Na-NMR, and the line width when sodium ions are solvated with heavy water is 8.5 Hz, and when solvated with THF and 10 ppm residual moisture, it is 21.3 Hz, confirming the increase in line width due to THF solvation.
次に、本願の出願人による特許文献6に記載の流体処理装置を用いて、調製液した単結晶球状金属ナトリウムナノ粒子還元液(A液)と単結晶球状金属ナトリウムナノ粒子原料液(B液)を混合した。ここで、特許文献6に記載の流体処理装置とは、同公報の図1(A)に記載の装置であって、第2導入部の開口部d2がリング状に形成されたディスクである処理用面2の中央の開口を取り巻く同心円状の円環形状であるものを用いた。具体的には、A液の還元液又はB液の原料液を第1導入部d1から処理用面1と2間に導入し、処理用部10を回転数500rpm~5000rpmで運転しながら、B液の原料液又は、単結晶球状金属ナトリウムナノ粒子還元液の内、A液として送液した液とは異なる他方の液を第2導入部d2から処理用面1と2間に導入して、単結晶球状金属ナトリウムナノ粒子原料液と、単結晶球状金属ナトリウムナノ粒子還元液とを薄膜流体中で混合し、処理用面1と2間において、単結晶球状金属ナトリウムナノ粒子を析出させた。単結晶球状金属ナトリウムナノ粒子を含む吐出液を流体処理装置の処理用面1と2間から吐出させた。吐出させた単結晶球状金属ナトリウムナノ粒子分散液は、ベッセルを介してビーカーに回収した。なお、大気雰囲気から送液および回収液を遮断するため、接続配管および回収ベッセルまでを密閉配管として、この配管内にアルゴンガスを1時間流して、大気の影響が無いようにした。 Next, the prepared reduced solution of single crystal spherical sodium metallic nanoparticles (Solution A) and the raw solution of single crystal spherical sodium metallic nanoparticles (Solution B) were mixed using a fluid treatment device described in Patent Document 6 by the applicant of the present application. Here, the fluid treatment device described in Patent Document 6 is the device described in Figure 1 (A) of the same publication, in which the opening d2 of the second introduction part is a concentric ring shape surrounding the central opening of the processing surface 2, which is a disk formed in a ring shape. Specifically, the reduced solution of A or the raw solution of B was introduced between the processing surfaces 1 and 2 from the first introduction part d1, and while the processing part 10 was operated at a rotation speed of 500 rpm to 5000 rpm, the raw solution of B or the other liquid of the reduced solution of single-crystal spherical metallic sodium nanoparticles, which is different from the liquid sent as A, was introduced between the processing surfaces 1 and 2 from the second introduction part d2, and the raw solution of single-crystal spherical metallic sodium nanoparticles and the reduced solution of single-crystal spherical metallic sodium nanoparticles were mixed in the thin film fluid, and single-crystal spherical metallic sodium nanoparticles were precipitated between the processing surfaces 1 and 2. The discharged solution containing single-crystal spherical metallic sodium nanoparticles was discharged from between the processing surfaces 1 and 2 of the fluid processing device. The discharged single-crystal spherical metallic sodium nanoparticle dispersion was recovered in a beaker via a vessel. In order to block the liquid sent and the recovered liquid from the atmosphere, the connecting pipe and the recovery vessel were sealed pipes, and argon gas was flowed in this pipe for one hour to prevent the influence of the atmosphere.
表2に、実施例1の流体処理装置の運転条件を示す。表2に示したA液とB液の導入温度(送液温度)と導入圧力(送液圧力)は、処理用面1と2間に通じる密封された導入路(第1導入部d1と第2導入部d2)内に設けられた温度計と圧力計とを用いて測定したものであり、表2に示したA液の導入温度は、第1導入部d1内の導入圧力下における実際のA液の温度であり、同じくB液の導入温度は、第2導入部d2内の導入圧力下における実際のB液の温度である。 Table 2 shows the operating conditions of the fluid treatment device of Example 1. The introduction temperature (liquid delivery temperature) and introduction pressure (liquid delivery pressure) of liquid A and liquid B shown in Table 2 were measured using a thermometer and a pressure gauge installed in the sealed introduction path (first introduction part d1 and second introduction part d2) leading between the processing surfaces 1 and 2. The introduction temperature of liquid A shown in Table 2 is the actual temperature of liquid A under the introduction pressure in the first introduction part d1, and the introduction temperature of liquid B is the actual temperature of liquid B under the introduction pressure in the second introduction part d2.
流体処理装置から吐出させ、ビーカーに回収した単結晶球状金属ナトリウムナノ粒子分散液から、ウェットケーキサンプルを作製した。作製方法としては、常法に従って行い、吐出された単結晶球状金属ナトリウムナノ粒子分散液を回収し、この回収液から単結晶球状カーボンナノ粒子を遠心分離(30,190Gで2時間)で沈降させて、上澄み液を分離した。その後、THFでの超音波洗浄と沈降とを繰り返し行って、ウエットケーキ状態として密閉容器に回収後に、アルゴン雰囲気グローブボックス内に保管した。 A wet cake sample was prepared from the dispersion of single-crystal spherical sodium metal nanoparticles discharged from the fluid processing device and collected in a beaker. The preparation was carried out according to a conventional method, where the discharged dispersion of single-crystal spherical sodium metal nanoparticles was collected, and the single-crystal spherical carbon nanoparticles were precipitated from this collected liquid by centrifugation (30,190G for 2 hours) to separate the supernatant. After that, ultrasonic cleaning with THF and precipitation were repeated, and the wet cake state was collected in an airtight container and stored in an argon atmosphere glove box.
図9は、実施例1-1の単結晶球状金属ナトリウムナノ粒子のTEM観察像を示す。20nm未満の球状金属ナトリウムナノ粒子が生成していることが確認された。実施例1-2~実施例1-4の単結晶球状金属ナトリウムナノ粒子についても同様の結果が確認された。 Figure 9 shows a TEM image of the single-crystal spherical sodium metal nanoparticles of Example 1-1. It was confirmed that spherical sodium metal nanoparticles of less than 20 nm were produced. Similar results were confirmed for the single-crystal spherical sodium metal nanoparticles of Examples 1-2 to 1-4.
図10は、実施例1-1の単結晶球状金属ナトリウムナノ粒子の高倍率TEM観察像を示す。実施例1-2~実施例1-4の単結晶球状金属ナトリウムナノ粒子についても同様の結果が確認された。格子縞が一方向に観察されることから、単結晶であることが確認された。電子線の7本の干渉縞から計測した平均の格子面間隔は337pmとなった。この値は、金属ナトリウムの101面の格子面間隔は353pmに近い値である。 Figure 10 shows a high-magnification TEM image of the single-crystal spherical metallic sodium nanoparticles of Example 1-1. Similar results were confirmed for the single-crystal spherical metallic sodium nanoparticles of Examples 1-2 to 1-4. As the lattice fringes were observed in one direction, it was confirmed that the nanoparticles were single crystals. The average lattice spacing measured from the seven interference fringes of the electron beam was 337 pm. This value is close to the lattice spacing of the 101 plane of metallic sodium, which is 353 pm.
図11(a)は、実施例1-2の単結晶球状金属ナトリウムナノ粒子を500Gで30分の遠心分離によって得られた沈殿物を鉱油に浸漬して反射法で測定したXRDパターンを示す。回折角度28.5°のピークの半値幅からシェラー式から得られた結晶子径は、15.8nmとなった。30,000Gで2時間の条件で沈殿物として回収された状態の金属ナトリウムをアルゴングローブボックス内でマイラーフィルムに挟んで、透過法で測定したXRDパターンを示す。図11(b)は、実施例1-2の単結晶球状金属ナトリウムナノ粒子を30,000Gの高加速度によって沈殿物粒子が凝集して金属箔上になった状態をXRD測定した結果を示す。XRDパターンの回折角度29.4°のピークの半値幅からシェラー式によって算出した結晶子径は、456nmとなった。 Figure 11(a) shows an XRD pattern obtained by immersing the precipitate obtained by centrifuging the single crystal spherical metallic sodium nanoparticles of Example 1-2 at 500G for 30 minutes in mineral oil and measuring it by the reflection method. The crystallite diameter obtained by the Scherrer method from the half-width of the peak at a diffraction angle of 28.5° was 15.8 nm. The XRD pattern shows an XRD pattern obtained by sandwiching metallic sodium recovered as a precipitate between Mylar films in an argon glove box and measuring it by the transmission method. Figure 11(b) shows the result of XRD measurement of the single crystal spherical metallic sodium nanoparticles of Example 1-2 in a state where the precipitate particles were aggregated on a metal foil by a high acceleration of 30,000G. The crystallite diameter calculated by the Scherrer method from the half-width of the peak at a diffraction angle of 29.4° in the XRD pattern was 456 nm.
金属ナノ粒子の吸光度は、吸光度測定に用いた溶媒の屈折率に依存して変化することが知られている。金属銀の場合では、溶媒の屈折率が大きくなると、長波長側に吸光度ピーク波長が移動することが知られている。
図12は、実施例1-3で得られた単結晶球状金属ナトリウムナノ粒子をヘキサンとTHFにそれぞれ分散して測定した紫外可視吸収スペクトルを示す。分散溶媒がヘキサンでは260nmに吸光度の極大が確認され、分散溶媒がTHFでは315nmの吸光度の極大が確認された。ヘキサンの屈折率は1.375、THFの屈折率は1.408であり、金属プラズモンの吸光度の極大波長が分散溶媒の屈折率が高くなると長波長側に移動する結果を得た。これらは、いずれも単結晶球状金属ナトリウム粒子のプラズモン励起による吸収と考えられる。
It is known that the absorbance of metal nanoparticles varies depending on the refractive index of the solvent used in the absorbance measurement. In the case of metallic silver, it is known that the absorbance peak wavelength shifts to the longer wavelength side as the refractive index of the solvent increases.
12 shows the ultraviolet-visible absorption spectra measured when the single-crystal spherical sodium metallic nanoparticles obtained in Example 1-3 were dispersed in hexane and THF, respectively. When the dispersion solvent was hexane, a maximum absorbance was observed at 260 nm, and when the dispersion solvent was THF, a maximum absorbance was observed at 315 nm. The refractive index of hexane was 1.375, and the refractive index of THF was 1.408, and the results showed that the maximum wavelength of metal plasmon absorbance shifted to the longer wavelength side as the refractive index of the dispersion solvent increased. All of these are thought to be absorption due to plasmon excitation of the single-crystal spherical sodium metallic particles.
非特許文献1には、金属ナトリウム原子数と表面プラズモンの吸収の関係が説明されている。これによれば、金属ナトリウム原子数が300では、光学吸収を与える誘電率の虚数成分は、4.6eV(電子ボルト)となり、これは金属ナトリウム原子の集合体であるクラスターにおける表面プラズモンによる吸収極大とされている。このエネルギー値を波長に換算すると、269.5nmとなり、上記のヘキサンの場合の結果である260nmに吸光度極大が確認されていることに対応している。ナトリウム原子数が150から200原子から、これ以上のナトリウム原子のクラスターはおおよそ2nm以上と記載されており、本発明で製造された単結晶球状金属ナトリウムナノ粒子の5nm前後の大きさに対応している。 Non-Patent Document 1 explains the relationship between the number of metallic sodium atoms and the absorption of surface plasmons. According to this, when the number of metallic sodium atoms is 300, the imaginary component of the dielectric constant that gives optical absorption is 4.6 eV (electron volts), which is said to be the maximum absorption by surface plasmons in clusters that are aggregates of metallic sodium atoms. When this energy value is converted to a wavelength, it becomes 269.5 nm, which corresponds to the result in the above case of hexane, where the maximum absorbance was confirmed at 260 nm. It is described that clusters with sodium atoms of 150 to 200 atoms or more are approximately 2 nm or more, which corresponds to the size of the single-crystal spherical metallic sodium nanoparticles produced in this invention, which are about 5 nm.
図13と図14は、実施例1-4の単結晶球状金属ナトリウムナノ粒子の蛍光スペクトルを示す。それぞれの励起波長ごとに得られた蛍光スペクトルの最大強度を1.0として規格化した蛍光スペクトルであり、励起波長を320nm~580nmまで20nmごとに変化させた結果である。これらの結果から、実施例1-3の単結晶球状金属ナトリウムナノ粒子の蛍光は、励起波長に応じて、380nm~450nmに極大ピークを示すことが確認された。実施例1の結果を表3に示す。 Figures 13 and 14 show the fluorescence spectra of the single crystal spherical sodium metallic nanoparticles of Examples 1-4. The fluorescence spectra are normalized with the maximum intensity of the fluorescence spectrum obtained for each excitation wavelength set to 1.0, and are the results of changing the excitation wavelength from 320 nm to 580 nm in increments of 20 nm. From these results, it was confirmed that the fluorescence of the single crystal spherical sodium metallic nanoparticles of Examples 1-3 shows a maximum peak at 380 nm to 450 nm depending on the excitation wavelength. The results of Example 1 are shown in Table 3.
比較例1
比較例1の処方は、表1に示した実施例1と同一であるが、表4に示すようにディスク回転数を600rpmと500rpmに下げて単結晶球状ナノ粒子を製造した。表5は、得られた単結晶球状金属ナトリウムナノ粒子の結果を示す。ディスク回転数を700rpm未満と低速にすることで、結晶構造には変化はみられなかったが、平均円形度が0.9未満となった。
Comparative Example 1
The recipe of Comparative Example 1 was the same as that of Example 1 shown in Table 1, but the disk rotation speed was reduced to 600 rpm and 500 rpm to produce single-crystal spherical nanoparticles as shown in Table 4. Table 5 shows the results of the obtained single-crystal spherical metallic sodium nanoparticles. By reducing the disk rotation speed to less than 700 rpm, no change was observed in the crystal structure, but the average circularity was less than 0.9.
実施例2
実施例2は、単結晶球状金属ナトリウムナノ粒子還元液を5℃と10℃とし、ディスク回転数を5000rpmと3500rpmで作製した場合の単結晶球状金属ナトリウムナノ粒子の結果を示す。単結晶球状金属ナトリウムナノ粒子還元液と、単結晶球状金属ナトリウムナノ粒子原料液の組成は実施例1と同一であり、表1に示した条件で製造した。表6は実施例2の製造条件を示し、得られた単結晶球状金属ナトリウムナノ粒子の結果は表7に示す通りである。実施例2で製造した単結晶球状金属ナトリウムナノ粒子においては、A液の単結晶球状金属ナトリウムナノ粒子還元液の温度は低いほうが平均粒子径は小さくなった。
Example 2
Example 2 shows the results of single crystal spherical sodium metal nanoparticles produced when the reduced solution of single crystal spherical sodium metal nanoparticles was set at 5° C. and 10° C. and the disk rotation speed was set at 5000 rpm and 3500 rpm. The compositions of the reduced solution of single crystal spherical sodium metal nanoparticles and the raw solution of single crystal spherical sodium metal nanoparticles were the same as in Example 1, and they were produced under the conditions shown in Table 1. Table 6 shows the production conditions for Example 2, and the results of the obtained single crystal spherical sodium metal nanoparticles are as shown in Table 7. In the single crystal spherical sodium metal nanoparticles produced in Example 2, the lower the temperature of the reduced solution of single crystal spherical sodium metal nanoparticles (Liquid A), the smaller the average particle size became.
比較例2
比較例2の処方は、表1に示した実施例1と同一であるが、表8に示すようにディスク回転数を700rpmと下げて、A液の単結晶球状金属ナトリウムナノ粒子還元液の温度を5℃と10℃で単結晶球状金属ナトリウムナノ粒子を製造した。表9は、製造した単結晶球状金属ナトリウムナノ粒子の結果を示す。ディスク回転数を700rpmと下げて、A液の温度を10℃以下で製造した単結晶球状金属ナトリウムナノ粒子の平均円形度は0.9未満となった。
Comparative Example 2
The formulation of Comparative Example 2 was the same as that of Example 1 shown in Table 1, but as shown in Table 8, the disk rotation speed was reduced to 700 rpm, and single crystal spherical sodium metallic nanoparticles were produced at temperatures of the single crystal spherical sodium metallic nanoparticle reduction solution of Solution A of 5° C. and 10° C. Table 9 shows the results of the single crystal spherical sodium metallic nanoparticles produced. The average circularity of the single crystal spherical sodium metallic nanoparticles produced by reducing the disk rotation speed to 700 rpm and setting the temperature of Solution A at 10° C. or less was less than 0.9.
実施例3は、A液とB液の処方は表1と同一で、A液の単結晶球状金属ナトリウムナノ粒子還元液に対するB液の単結晶球状金属ナトリウムナノ粒子原料液の流量比を変化させて単結晶球状金属ナトリウムナノ粒子を作製した。表10は、単結晶球状金属ナトリウムナノ粒子の製造条件を示す。表11は、得られた単結晶球状金属ナトリウムナノ粒子の結果を示す。 In Example 3, the formulations of solutions A and B were the same as those in Table 1, and single-crystal spherical sodium metal nanoparticles were produced by varying the flow rate ratio of single-crystal spherical sodium metal nanoparticle raw material solution B to single-crystal spherical sodium metal nanoparticle reduction solution A. Table 10 shows the production conditions for single-crystal spherical sodium metal nanoparticles. Table 11 shows the results for the single-crystal spherical sodium metal nanoparticles obtained.
本発明の実施例1~3における単結晶球状金属ナトリウムナノ粒子還元液の芳香族化合物は、DBBを用いた場合の結果を記載したが、DBBに代えて、ビフェニル、ナフタレン、フェナントレンを用いた場合においても同様に単結晶球状金属ナトリウムナノ粒子を製造することができた。 In Examples 1 to 3 of the present invention, the aromatic compound in the reduced solution of single-crystal spherical sodium metal nanoparticles was DBB, but the results were shown for a case in which DBB was used. However, single-crystal spherical sodium metal nanoparticles could also be produced when biphenyl, naphthalene, or phenanthrene was used instead of DBB.
本発明の製造方法で製造される単結晶球状金属ナトリウムナノ粒子は、分散溶媒の屈折率を変更することで吸光度ピークを変化させることができ、また10nm前後のナノ粒子形状とすることで、蛍光を発する。単結晶球状金属ナトリウムナノ粒子は、カドミウム、セレン、テルル等から形成される化合物半導体がもつ生体への毒性がないため、使用後の回収の必要がなく環境に対して安全である。更に、単結晶球状金属ナトリウムナノ粒子は、球状であるために、太陽電池や二次イオン電池の電極材料等を高密度に充填することができ、リチウムイオン電池の負極、太陽電池の電極材料として使用することができる。また、触媒や還元剤などにも広く使用することができる。 The single-crystal spherical sodium metal nanoparticles produced by the manufacturing method of the present invention can have their absorbance peak changed by changing the refractive index of the dispersion solvent, and can emit fluorescence by forming nanoparticles of about 10 nm in size. Single-crystal spherical sodium metal nanoparticles are not toxic to living organisms, unlike compound semiconductors formed from cadmium, selenium, tellurium, etc., and therefore do not require collection after use and are environmentally safe. Furthermore, because single-crystal spherical sodium metal nanoparticles are spherical, they can be densely packed with electrode materials for solar cells and secondary ion batteries, and can be used as the negative electrode of lithium ion batteries and electrode materials for solar cells. They can also be widely used as catalysts, reducing agents, etc.
Claims (13)
ハロゲン化ナトリウムを含む原料液と、芳香族化合物のアニオンを含む還元液とを混合して反応させる工程を含み、
前記芳香族化合物のアニオンが、リチウム、ナトリウム又はカリウムと芳香族化合物を混合して調製されることで得られる製造方法。 A method for producing single-crystal spherical metallic sodium nanoparticles, which are single crystals and spherical, comprising the steps of:
The method includes a step of mixing and reacting a raw material liquid containing sodium halide with a reducing liquid containing an anion of an aromatic compound,
The anion of the aromatic compound is prepared by mixing lithium, sodium or potassium with the aromatic compound.
リチウム、ナトリウム又はカリウムとヨウ化ナトリウムとのモル比が2:1~1:1である、請求項1~3のいずれかに記載の製造方法。 the sodium halide is sodium iodide;
The method according to any one of claims 1 to 3, wherein the molar ratio of lithium, sodium or potassium to sodium iodide is from 2:1 to 1:1.
前記の各処理用部において互いに対向する位置に、第1処理用面及び第2処理用面の2つの処理用面が設けられており、前記の各処理用面は、上記圧力の還元液が流される、密封された流路の一部を構成するものであり、
前記の両処理用面間にて、反応物である単結晶球状金属ナトリウムナノ粒子を含む、前記還元液と前記原料液の被処理流動体を混合し反応させるものであり、上記第1処理用部と第2処理用部のうち、第2処理用部は受圧面を備えるものであり、且つ、この受圧面の一部が前記の第2処理用面により構成され、この受圧面は、前記の流体圧付与機構が前記還元液に付与する圧力を受けて第1処理用面から第2処理用面を離反させる方向に移動させる力を発生させ、接近・離反可能、且つ相対的に回転する第1処理用面と第2処理用面との間に前記圧力の被処理流動体である前記還元液と前記原料液が通されることにより、前記被処理流動体が単結晶球状金属ナトリウムナノ粒子を含む薄膜流体を形成し、更に前記圧力の前記還元液が流される各処理用面間の流路とは独立した別途の導入路を備えており、前記第2処理用面に、前記別途の導入路に通じる開口部を一つ備え、前記別途の導入路から送られてきた前記原料液を、前記両処理用面間に導入することにより、前記還元液と前記原料液から製造される単結晶球状金属ナトリウムナノ粒子とが、前記薄膜流体内で混合される装置を用いて、
前記原料液と前記還元液とを混合して反応させる、請求項1~11のいずれかに記載の製造方法。 an apparatus comprising: a fluid pressure imparting mechanism which imparts pressure to the reducing solution; two processing members, a first processing member and a second processing member which can move relatively close to and away from the first processing member; and a rotation drive mechanism which rotates the first processing member and the second processing member relatively,
Two processing surfaces, a first processing surface and a second processing surface, are provided at positions facing each other in each of the processing parts, and each of the processing surfaces constitutes a part of a sealed flow path through which the reduction solution at the above pressure flows,
Between the two processing surfaces, a fluid to be processed, that is, the reduced liquid and the raw material liquid, containing single-crystal spherical sodium metallic nanoparticles as a reactant, is mixed and reacted with each other. Of the first and second processing members, the second processing member has a pressure-receiving surface, and a part of this pressure-receiving surface is constituted by the second processing surface, and this pressure-receiving surface receives a pressure applied to the reduced liquid by the fluid pressure imparting mechanism, and generates a force for moving the second processing surface in a direction away from the first processing surface, and the pressure-receiving surface is disposed between the first and second processing surfaces which can approach and separate and rotate relatively. a device for passing the reduced liquid, which is a fluid to be processed under a pressure, and the raw material liquid, so that the fluid to be processed forms a thin film fluid containing single-crystal spherical sodium metallic nanoparticles, and the device further comprises a separate inlet path independent of the flow path between the processing surfaces through which the reduced liquid under the pressure flows, the second processing surface is provided with one opening portion which leads to the separate inlet path, and the raw material liquid sent from the separate inlet path is introduced between both processing surfaces, thereby mixing the reduced liquid and the single-crystal spherical sodium metallic nanoparticles produced from the raw material liquid within the thin film fluid,
The method according to any one of claims 1 to 11, wherein the raw material liquid and the reduced liquid are mixed and reacted.
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| JPS51531B1 (en) * | 1969-09-05 | 1976-01-08 | ||
| JPS6077941A (en) * | 1982-08-14 | 1985-05-02 | ゲルハルト ホラント | Production of alkali, alkaline earth metal, their mixture byreducing their halides with reduced metals |
| US5507973A (en) * | 1991-04-26 | 1996-04-16 | Board Of Regents Of The University Of Nebraska | Highly reactive zerovalent metals from metal cyanides |
| JP2011157629A (en) * | 2000-03-28 | 2011-08-18 | E I Du Pont De Nemours & Co | Method of producing alkali metal by low temperature electrolysis process and electrolyte composition |
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| KR20250168552A (en) | 2025-12-02 |
| CN121001840A (en) | 2025-11-21 |
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