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WO2024221266A1 - Synthesis method for and use of high-silicon mordenite molecular sieve having better reactive site accessibility - Google Patents

Synthesis method for and use of high-silicon mordenite molecular sieve having better reactive site accessibility Download PDF

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Publication number
WO2024221266A1
WO2024221266A1 PCT/CN2023/090800 CN2023090800W WO2024221266A1 WO 2024221266 A1 WO2024221266 A1 WO 2024221266A1 CN 2023090800 W CN2023090800 W CN 2023090800W WO 2024221266 A1 WO2024221266 A1 WO 2024221266A1
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silicon
molecular sieve
acid
synthesis method
hydroxide
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Chinese (zh)
Inventor
裴仁彦
张玉玲
王国建
夏春晖
吕新新
杨培志
赵伟
董惠芳
佟俊
曹雪
刘勇
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Yanchang Zhongke (dalian) Energy Technology Co Ltd
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Yanchang Zhongke (dalian) Energy Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/18Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/86Borosilicates; Aluminoborosilicates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/10Heat treatment in the presence of water, e.g. steam
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • C01B39/26Mordenite type
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/36Preparation of carboxylic acid esters by reaction with carbon monoxide or formates
    • C07C67/37Preparation of carboxylic acid esters by reaction with carbon monoxide or formates by reaction of ethers with carbon monoxide
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C69/00Esters of carboxylic acids; Esters of carbonic or haloformic acids
    • C07C69/02Esters of acyclic saturated monocarboxylic acids having the carboxyl group bound to an acyclic carbon atom or to hydrogen
    • C07C69/04Formic acid esters
    • C07C69/06Formic acid esters of monohydroxylic compounds

Definitions

  • the present application relates to a synthesis method of a high-silicon mordenite molecular sieve with better accessibility of reactive active sites and its application, belonging to the field of molecular sieves.
  • Mordenite is a crystalline microporous aluminosilicate with a twelve-membered ring and an eight-membered ring pore structure, suitable acidity and good hydrothermal stability. It has become an important catalytic material in the fields of petrochemicals and coal chemical industry, especially in the recent application of dimethyl ether carbonylation to methyl acetate.
  • Methyl acetate is an important chemical product and a good environmentally friendly organic solvent, widely used in the production of resins and leather. Its downstream products, acetic acid, acetate, acetic anhydride and ethanol, are all important chemical raw materials. Methyl acetate can be hydrogenated to produce ethanol, which is an important organic solvent and fuel additive. As a gasoline additive, it can increase the octane number, promote combustion, and reduce pollutant emissions. The large-scale industrial production of ethanol can effectively alleviate my country's long-term high dependence on foreign crude oil.
  • the Iglesia group first reported the DME carbonylation reaction catalyzed by acidic molecular sieves under halogen-free and precious metal-free conditions (Angewandte Chemie, Int. Ed. 2006, 45 (10), 1617-1620). They used infrared spectroscopy to characterize the acid distribution of the molecular sieves and used probe molecules with different kinetic diameters to determine the distribution of the acid in the octahedral ring channels. The amount of acid was correlated with the carbonyl activity and it was found that the carbonylation activity was related to the number of It is directly proportional to the number of acid centers (Acc. Chem. Res. 2008, 41, 4, 559-567).
  • CN 201611135717.2 discloses a method for synthesizing a mordenite (MOR) molecular sieve with adjustable B acid center location and distribution.
  • the B acid center of the prepared MOR zeolite is preferentially located in the "side pocket" of the 8-membered ring connected to the 12-membered ring channel.
  • the catalyst product obtained by this method exhibits excellent performance in adsorption and catalysis.
  • CN202011582829.9 discloses a preparation method and application of high silicon-aluminum ratio mordenite. Through pre-crystallization, a high silicon-aluminum ratio precursor is obtained and the effect of structure-guided sol is used to obtain mordenite with a silicon-aluminum ratio of 15 to 50.
  • the mordenite has excellent performance in preparing methyl acetate by carbonylation of dimethyl ether.
  • Patent CN108160100A uses pyridine and nitrate to modify the twelve-membered ring and eight-membered ring of HMOR respectively, improving the stability of the catalyst.
  • CN202111644362.0 discloses a method for synthesizing a mordenite molecular sieve with controlled aluminum placement, in which the proportion of aluminum placement in the eight-membered ring in the structure is higher than 50%.
  • Patent CN201510117253.1 discloses a method for synthesizing a mordenite with both microporous and mesoporous structures.
  • Liu et al. obtained a mordenite with 32% of eight-membered ring acid sites through selective ion exchange, with a catalyst DME conversion rate of 50% and a service life of more than 210 hours (Catal. Sci. Technol., 2020, 10, 4663-4672).
  • Liu et al. (Catalysis Communications, 2020, 147, 106161) introduced 1,3-dimethylimidazolium ions into MOR zeolite to selectively remove acid sites in the twelve-membered ring (12MR) channel, thereby significantly improving stability and activity, but the production cost of the catalyst increased significantly.
  • the present invention provides a method for synthesizing a high-silicon mordenite molecular sieve with better accessibility to reactive active sites.
  • the mordenite molecular sieve utilizes mother liquor concentrate and introduces boron into the synthesis system, and undergoes subsequent hydrothermal and/or acid treatment to make the zeolite molecular sieve pores more unobstructed and the reactive active sites more accessible.
  • the conversion reaction temperature of dimethyl ether is significantly reduced and the conversion rate is improved, indicating that its active site accessibility is better and its low-temperature activity is significantly better than that of the mordenite molecular sieve synthesized by a one-step method under the same conditions.
  • Zeolite molecular sieve Zeolite molecular sieve.
  • a method for synthesizing a high-silicon mordenite molecular sieve having better accessibility to reactive active sites is provided.
  • a method for synthesizing a high-silicon mordenite molecular sieve with better accessibility of reactive active sites comprises the following steps:
  • the atmosphere for the heat treatment includes air and nitrogen.
  • the silicon-boron precursor is prepared as follows:
  • the material I containing silicon source, boron source, template A, water and mother liquor concentrate is stirred and aged to prepare the silicon-boron precursor.
  • the alkaline solution is prepared as follows:
  • the material II containing an aluminum source, an alkali source, a template agent B and water is stirred and aged to prepare the alkaline solution.
  • step S3 the mother liquor containing the product is separated and distilled to obtain the mother liquor concentrate.
  • the mother liquor concentrate is prepared as follows:
  • step S3 the conditions for hydrothermal crystallization are as follows:
  • the temperature is 120-200°C;
  • the time is 12 to 120 hours.
  • the hydrothermal crystallization conditions include: a crystallization temperature of 60 to 150° C., and a crystallization time of 2 to 15 hours.
  • step S4 the conditions for heat treatment are as follows:
  • the temperature is 80-200°C;
  • the time is 0.5 to 2.0 hours.
  • the acid treatment comprises placing the product in an acid solution of a certain concentration.
  • the mass ratio of the product to the volume of the acid is 3 to 10:1.
  • the acid is selected from at least one of sulfuric acid, nitric acid, hydrochloric acid, citric acid, acetic acid and the like.
  • the conditions for the acid treatment are as follows:
  • the time is 0.5 to 2.5 hours.
  • the silicon source is selected from at least one of sol, water glass, white carbon black and diatomaceous earth.
  • the boron source is selected from boric acid.
  • the template A is selected from at least one of hexadecyltrimethylammonium bromide, dodecyltrimethylammonium bromide, tetrapropylammonium bromide, tetraethylammonium bromide, tetramethylammonium bromide, hexadecyltrimethylammonium chloride, dodecyltrimethylammonium chloride, tetrapropylammonium chloride, tetraethylammonium chloride, tetramethylammonium chloride, hexadecyltrimethylammonium hydroxide, dodecyltrimethylammonium hydroxide, tetrapropylammonium hydroxide, tetraethylammonium hydroxide, tetramethylammonium hydroxide, triethylamine, isopropylamine, diisopropylamine, triisopropylamine,
  • the molar ratio of the raw materials in the material I is:
  • M2O : SiO2 : B2O3 : template A: H2O (0.06-0.50):1:(0.01-0.15):(0.01-0.12):(10-150).
  • the aluminum source is selected from at least one of sodium aluminate, aluminum isopropoxide, aluminum hydroxide, and aluminum sulfate.
  • the alkali source is selected from at least one of alkali metal hydroxides and oxides.
  • the alkali source is selected from at least one of potassium hydroxide and sodium hydroxide.
  • the template B is selected from at least one of hexadecyltrimethylammonium bromide, dodecyltrimethylammonium bromide, tetrapropylammonium bromide, tetraethylammonium bromide, tetramethylammonium bromide, hexadecyltrimethylammonium chloride, dodecyltrimethylammonium chloride, tetrapropylammonium chloride, tetraethylammonium chloride, tetramethylammonium chloride, hexadecyltrimethylammonium hydroxide, dodecyltrimethylammonium hydroxide, tetrapropylammonium hydroxide, tetraethylammonium hydroxide, tetramethylammonium hydroxide, triethylamine, isopropylamine, diisopropylamine, triisopropylamine,
  • the gel molar ratio is:
  • SiO 2 : Al 2 O 3 : B 2 O 3 : M 2 O: H 2 O: T 1: (0.01 ⁇ 0.1): (0.02 ⁇ 0.45): (0.05 ⁇ 0.3): (10 ⁇ 50): ( 0.01 ⁇ 0.30).
  • the aging conditions are as follows:
  • the temperature is 40-120°C;
  • the time is 4 to 12 hours.
  • a method for synthesizing a high-silicon mordenite molecular sieve with better accessibility to reactive active sites comprises at least the following steps:
  • silicon-boron precursor a silicon source, a boron source, a template agent A, water and a concentrated mother liquor are stirred and aged in a certain proportion under a certain temperature to prepare a silicon-boron precursor;
  • preparation of alkaline solution an aluminum source, an alkali source, a template agent B and water are stirred and aged in a certain proportion under a certain temperature to prepare an alkaline solution;
  • the preparation conditions of the silicon-boron precursor and the alkaline solution in step (1) of synthesizing the mordenite according to the method are: temperature of 40 to 120° C. and time of 4 to 12 hours;
  • step (2) the hydrothermal and acid treatment refers to heat-treating the molecular sieve powder in the presence of water vapor and then performing an acid treatment.
  • a high-silicon mordenite molecular sieve is provided.
  • the high-silicon mordenite molecular sieve obtained by the synthesis method described above has a silicon-aluminum ratio of 15-85.
  • the total acid content of the high-silica mordenite molecular sieve is 550-700 ⁇ mol/g.
  • the high-silica mordenite molecular sieve has a specific surface area of 350 to 450 m 2 /g.
  • an application of a high-silicon mordenite molecular sieve is provided.
  • the present application provides a method for synthesizing a high-silica mordenite molecular sieve with better accessibility to reactive active sites, which improves the acid strength and the ratio of 8-membered cyclic acids while making the reaction activity at low temperatures better; the solid waste from molecular sieve synthesis is greatly reduced; the cost of wastewater treatment for molecular sieve scale-up production is reduced; the initial reaction temperature is significantly lower than the current one under the same conditions; and the catalyst single-pass life can be greatly increased.
  • FIG1 is the XRD of Examples 2, 4, 6 and Comparative Example 1 of the present application.
  • the dimethyl ether adsorption experiments were performed on a Mettler-Toledo thermogravimetric analyzer (TGA/DSC 3+).
  • the sample (about 30 mg) was dehydrated under high vacuum conditions at 350°C for 6 hours before testing. Then, the sample was transferred to the thermogravimetric analyzer and stabilized at 50°C, and then dimethyl ether (5.0 v% DME balanced in Ar) was introduced into the system for adsorption.
  • IR fitting,IR spectra were performed using a Bruke Tensor II spectrometer equipped with a vacuum in-situ cell.
  • the nitrogen physical adsorption experiment was carried out on the Autosorb-iQ instrument of Quantachrome. First, 0.05g of molecular sieve sample (20 mesh-40 mesh) was weighed into the physical adsorption tube. Before the test, the sample was pretreated at 350°C and vacuum conditions for 6h to remove adsorbed water and other surface substances. After that, nitrogen physical adsorption and desorption tests were carried out at liquid nitrogen temperature of 77K.
  • the specific surface area of the sample was calculated using the BET equation, and the total pore volume of the molecular sieve was calculated using the nitrogen adsorption amount at the highest relative pressure point; the micropore specific surface area and micropore volume of the sample were calculated using the t-plot method; the pore size distribution of the sample was calculated using the BJH method; the pore width and total pore distribution were calculated using the DFT method.
  • XRF X-ray fluorescence spectroscopy
  • the samples were analyzed using a ZSX PrimusIII+ fluorescence spectrometer from Rigaku Corporation. Before testing, the molecular sieve samples were fully ground into fine powder, pressed into tablets at 30 MPa, and then placed in the test cell for analysis.
  • Catalyst evaluation was performed on a high-pressure fixed-bed reactor.
  • the reaction tube was 316L stainless steel, with an inner diameter of 9 mm, a catalyst loading of 1.0 g, and a size of 20-40 mesh.
  • the reaction pressure was 2.0 MPa
  • the hourly space velocity was 1800 mL/g cat /h.
  • the reaction temperature was 180°C
  • the gas product after the reaction was analyzed online on a Pano A60 or 1949 gas chromatograph, with an HP-PLOT/Q capillary column and a FID detector.
  • Conversion rate of dimethyl ether [(molar number of dimethyl ether carbon in the feed gas) - (molar number of dimethyl ether carbon in the product)] ⁇ (molar number of dimethyl ether carbon in the feed gas) ⁇ (100%);
  • Methyl acetate selectivity (2/3) ⁇ (the number of moles of carbon of methyl acetate in the product) ⁇ [(the number of moles of carbon of dimethyl ether in the feed gas) - (the number of moles of carbon of dimethyl ether in the product)] ⁇ (100%).
  • a certain amount of silicon boron precursor and alkaline solution are mixed, stirred for a period of time after addition, heated to 170°C and maintained for 72 hours to obtain a product.
  • the mother liquor after product separation is distilled to obtain a mother liquor concentrate, which can be used for the preparation of the above-mentioned silicon boron precursor after component analysis, and then acid-treated to obtain the high-silicon mordenite molecular sieve.
  • the experimental steps are the same as those in Example 1, except that no boron source is added when preparing the silicon-boron precursor.
  • Examples 2-6 The preparation process of Examples 2-6 is the same as that of Example 1.
  • the silicon-boron precursors, raw material types and ratios in the alkaline solution, pre-crystallization temperature and time, and crystallization temperature and time of the prepared samples are shown in Table 1.
  • the subsequent treatment materials and methods are specifically shown in Table 2.
  • the molecular sieve catalysts obtained in Examples 1-6 and Comparative Example 1 were subjected to measurements of silicon-aluminum ratio, TPD total acid content, and physical adsorption. The results are shown in Table 3.

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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
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Abstract

The present application relates to the field of molecular sieves, and discloses a synthesis method for and use of a high-silicon mordenite molecular sieve having better reactive site accessibility. The synthesis method for a high-silicon mordenite molecular sieve having better reactive site accessibility comprises the following steps: S1, obtaining a silicon-boron precursor prepared from a mother liquor concentrated solution and a boron source; S2, obtaining an aluminum-containing alkaline solution; S3, carrying out hydrothermal crystallization on a mixture of the silicon-boron precursor and the alkaline solution to obtain a product; and S4, carrying out heat treatment and/or acid treatment on the product in the presence of water vapor, to obtain the high-silicon mordenite molecular sieve. According to the method, the reaction low-temperature activity is better while improving the acid strength and the 8-membered cyclic acid proportion, the solid waste of molecular sieve synthesis is greatly reduced, the cost of wastewater treatment for molecular sieve scale-up production is reduced, under the same condition, the initial reaction temperature is significantly reduced compared with the current initial reaction temperature, and the one-way service life of a catalyst can be greatly prolonged.

Description

一种反应活性位可及性更佳的高硅丝光沸石分子筛的合成方法及其应用A synthesis method and application of high-silicon mordenite molecular sieve with better accessibility of reactive active sites 技术领域Technical Field

本申请涉及一种反应活性位可及性更佳的高硅丝光沸石分子筛的合成方法及其应用,属于分子筛领域。The present application relates to a synthesis method of a high-silicon mordenite molecular sieve with better accessibility of reactive active sites and its application, belonging to the field of molecular sieves.

背景技术Background Art

丝光沸石是一种结晶的微孔硅铝酸盐,具有十二元环和八元环的孔道结构及适宜的酸性以及良好的水热稳定性,已成为重要的石油化工和煤化工领域的催化材料,特别是最近应用在二甲醚羰基化制乙酸甲酯的反应中。Mordenite is a crystalline microporous aluminosilicate with a twelve-membered ring and an eight-membered ring pore structure, suitable acidity and good hydrothermal stability. It has become an important catalytic material in the fields of petrochemicals and coal chemical industry, especially in the recent application of dimethyl ether carbonylation to methyl acetate.

乙酸甲酯是一种重要的化工产品和良好的环保有机溶剂,广泛应用于树脂和皮革等生产中。其下游产品乙酸,乙酸酯、醋酐和乙醇等均是重要的化工原料。乙酸甲酯加氢可以得到乙醇,后者是一种重要的有机溶剂和燃料添加剂,作为汽油添加剂可以提高辛烷值、促进燃烧、降低污染物排放,乙醇的大规模工业生产可以有效缓解我国长期以来原油对外依存度较高的窘境。Methyl acetate is an important chemical product and a good environmentally friendly organic solvent, widely used in the production of resins and leather. Its downstream products, acetic acid, acetate, acetic anhydride and ethanol, are all important chemical raw materials. Methyl acetate can be hydrogenated to produce ethanol, which is an important organic solvent and fuel additive. As a gasoline additive, it can increase the octane number, promote combustion, and reduce pollutant emissions. The large-scale industrial production of ethanol can effectively alleviate my country's long-term high dependence on foreign crude oil.

以二甲醚羰基化制备乙酸甲酯,再进一步加氢制备乙醇的技术路径,打通了一个由非石油基含碳资源到制备清洁能源乙醇的高效路径。因此研究二甲醚羰基化制备乙酸甲酯的催化反应具有重要意义。The technical route of preparing methyl acetate by carbonylation of dimethyl ether and further hydrogenation to prepare ethanol has opened up an efficient route from non-petroleum-based carbon-containing resources to the preparation of clean energy ethanol. Therefore, it is of great significance to study the catalytic reaction of carbonylation of dimethyl ether to prepare methyl acetate.

2006年,Iglesia小组首次报道了无卤素、不含贵金属条件下酸性分子筛催化DME羰基化反应(Angewandte Chemie,Int.Ed.2006,45(10),1617-1620)。他们利用红外光谱对分子筛的酸分布进行表征,利用不同动力学直径的探针分子确定八元环孔道内数量,并将酸量与羰基活性进行关联,发现羰基化反应活性与八元环内的酸中心数量成正比(Acc.Chem.Res.2008,41,4,559-567)。In 2006, the Iglesia group first reported the DME carbonylation reaction catalyzed by acidic molecular sieves under halogen-free and precious metal-free conditions (Angewandte Chemie, Int. Ed. 2006, 45 (10), 1617-1620). They used infrared spectroscopy to characterize the acid distribution of the molecular sieves and used probe molecules with different kinetic diameters to determine the distribution of the acid in the octahedral ring channels. The amount of acid was correlated with the carbonyl activity and it was found that the carbonylation activity was related to the number of It is directly proportional to the number of acid centers (Acc. Chem. Res. 2008, 41, 4, 559-567).

羰基化催化反应是强放热反应,催化剂在长期使用过程中需要具备较高的活性和稳定性。因此控制铝落位在八元环内并形成较强的 酸性位将是提高丝光沸石作为二甲醚羰基化催化剂的反应活性和稳定性的有效手段。CN 201611135717.2公开了一种B酸中心落位和分布可调变丝光沸石(MOR)分子筛的合成方法,制备得到的MOR沸石B酸中心优先落位在与12元环孔道相连通的8元环的“侧口袋”中,通过该方法获得的催化剂产品在吸附和催化方面表现出优异的性能。The carbonylation catalytic reaction is a highly exothermic reaction, and the catalyst needs to have high activity and stability during long-term use. Therefore, the aluminum is controlled to fall within the eight-membered ring and form a strong Acidic sites will be an effective means to improve the reactivity and stability of mordenite as a dimethyl ether carbonylation catalyst. CN 201611135717.2 discloses a method for synthesizing a mordenite (MOR) molecular sieve with adjustable B acid center location and distribution. The B acid center of the prepared MOR zeolite is preferentially located in the "side pocket" of the 8-membered ring connected to the 12-membered ring channel. The catalyst product obtained by this method exhibits excellent performance in adsorption and catalysis.

CN202011582829.9公开了一种高硅铝比丝光沸石的制备方法及其应用通过预晶化,得到高硅铝比前驱体及结构导向溶胶的作用,得到硅铝比在15~50的丝光沸石,其二甲醚羰基化制备乙酸甲酯性能优异。CN202011582829.9 discloses a preparation method and application of high silicon-aluminum ratio mordenite. Through pre-crystallization, a high silicon-aluminum ratio precursor is obtained and the effect of structure-guided sol is used to obtain mordenite with a silicon-aluminum ratio of 15 to 50. The mordenite has excellent performance in preparing methyl acetate by carbonylation of dimethyl ether.

专利CN108160100A采用吡啶与和硝酸盐分别对HMOR十二元环和八元环进行改性,改进了催化剂的稳定性。CN202111644362.0公开了一种铝落位控制的丝光沸石分子筛合成方法,其结构内八元环铝落位占比高于50%。专利CN201510117253.1公开了一种兼具微孔和介孔结构的丝光沸石的合成方法。Patent CN108160100A uses pyridine and nitrate to modify the twelve-membered ring and eight-membered ring of HMOR respectively, improving the stability of the catalyst. CN202111644362.0 discloses a method for synthesizing a mordenite molecular sieve with controlled aluminum placement, in which the proportion of aluminum placement in the eight-membered ring in the structure is higher than 50%. Patent CN201510117253.1 discloses a method for synthesizing a mordenite with both microporous and mesoporous structures.

Liu等通过选择性离子交换得到了八元环酸性位占32%的丝光沸石,催化剂DME转化率达50%,使用寿命达210h以上(Catal.Sci.Technol.,2020,10,4663-4672)。Liu等(Catalysis Communications,2020,147,106161)在MOR沸石中引入1,3-二甲基咪唑鎓离子可以选择性地去除十二元环(12MR)通道中的酸位,从而显着提高稳定性和活性,但催化剂的生产成本显著增加。Liu et al. obtained a mordenite with 32% of eight-membered ring acid sites through selective ion exchange, with a catalyst DME conversion rate of 50% and a service life of more than 210 hours (Catal. Sci. Technol., 2020, 10, 4663-4672). Liu et al. (Catalysis Communications, 2020, 147, 106161) introduced 1,3-dimethylimidazolium ions into MOR zeolite to selectively remove acid sites in the twelve-membered ring (12MR) channel, thereby significantly improving stability and activity, but the production cost of the catalyst increased significantly.

发明内容Summary of the invention

本发明提供了一种反应活性位可及性更佳的高硅的丝光沸石分子筛合成方法,该丝光沸石分子筛通过利用母液浓缩液并向合成体系引入硼,并通过后期的水热和/或酸处理,使沸石分子筛孔道更为通畅,反应的活性位可及性更佳。将其作为二甲醚羰基化合成乙酸甲酯的催化剂,二甲醚的转化反应温度明显降低,转化率提高,说明其活性位可及性更佳,其低温活性要明显优于同样条件一步法合成的丝光 沸石分子筛。The present invention provides a method for synthesizing a high-silicon mordenite molecular sieve with better accessibility to reactive active sites. The mordenite molecular sieve utilizes mother liquor concentrate and introduces boron into the synthesis system, and undergoes subsequent hydrothermal and/or acid treatment to make the zeolite molecular sieve pores more unobstructed and the reactive active sites more accessible. When it is used as a catalyst for carbonylation of dimethyl ether to synthesize methyl acetate, the conversion reaction temperature of dimethyl ether is significantly reduced and the conversion rate is improved, indicating that its active site accessibility is better and its low-temperature activity is significantly better than that of the mordenite molecular sieve synthesized by a one-step method under the same conditions. Zeolite molecular sieve.

根据本申请的第一个方面,提供了一种反应活性位可及性更佳的高硅丝光沸石分子筛的合成方法。According to a first aspect of the present application, a method for synthesizing a high-silicon mordenite molecular sieve having better accessibility to reactive active sites is provided.

一种反应活性位可及性更佳的高硅丝光沸石分子筛的合成方法,包括以下步骤:A method for synthesizing a high-silicon mordenite molecular sieve with better accessibility of reactive active sites comprises the following steps:

S1、获得母液浓缩液和硼源制成的硅硼前驱体;S1, obtaining a silicon-boron precursor made from a mother liquor concentrate and a boron source;

S2、获得含铝的碱性溶液;S2, obtaining an alkaline solution containing aluminum;

S3、将含有所述硅硼前驱体、所述碱性溶液的混合物水热晶化后,得到产物;S3, hydrothermally crystallizing a mixture containing the silicon-boron precursor and the alkaline solution to obtain a product;

S4、将上述产物在水蒸气下进行热处理和/或酸处理,得到所述高硅丝光沸石分子筛。S4, subjecting the above product to heat treatment and/or acid treatment under water vapor to obtain the high-silicon mordenite molecular sieve.

热处理的气氛包括空气、氮气。The atmosphere for the heat treatment includes air and nitrogen.

可选地,所述硅硼前驱体的制备如下:Optionally, the silicon-boron precursor is prepared as follows:

将含有硅源、硼源、模板剂A、水、母液浓缩液的物料Ⅰ,搅拌陈化后制成所述硅硼前驱体。The material I containing silicon source, boron source, template A, water and mother liquor concentrate is stirred and aged to prepare the silicon-boron precursor.

可选地,所述碱性溶液的制备如下:Optionally, the alkaline solution is prepared as follows:

将含有铝源、碱源,模板剂B、水的物料Ⅱ,搅拌陈化后制成所述碱性溶液。The material II containing an aluminum source, an alkali source, a template agent B and water is stirred and aged to prepare the alkaline solution.

可选地,步骤S3中,对包含产物的母液进行分离、蒸馏得到所述母液浓缩液。Optionally, in step S3, the mother liquor containing the product is separated and distilled to obtain the mother liquor concentrate.

母液浓缩液制备方法如下:The mother liquor concentrate is prepared as follows:

1)将第一次合成的分子筛固体产物进行过滤分离,然后将母液进行回收;1) filtering and separating the molecular sieve solid product synthesized for the first time, and then recovering the mother liquor;

2)分析回收母液中各组分含量;2) Analyze the content of each component in the recovered mother liquor;

3)将母液装填至密闭容器内,加热蒸馏出一定量水分,获得浓缩液;3) The mother liquid is filled into a sealed container, heated and distilled to remove a certain amount of water to obtain a concentrated solution;

4)分析母液浓缩液中各组分含量。4) Analyze the content of each component in the mother liquor concentrate.

可选地,步骤S3中,水热晶化的条件如下:Optionally, in step S3, the conditions for hydrothermal crystallization are as follows:

温度为120~200℃; The temperature is 120-200°C;

时间为12~120h。The time is 12 to 120 hours.

可选地,所述水热晶化的条件包括:晶化的温度为60~150℃,晶化的时间为2~15h。Optionally, the hydrothermal crystallization conditions include: a crystallization temperature of 60 to 150° C., and a crystallization time of 2 to 15 hours.

可选地,步骤S4中,热处理的条件如下:Optionally, in step S4, the conditions for heat treatment are as follows:

温度为80~200℃;The temperature is 80-200°C;

时间为0.5~2.0h。The time is 0.5 to 2.0 hours.

可选地,所述酸处理包括将产物置于一定浓度酸溶液中。Optionally, the acid treatment comprises placing the product in an acid solution of a certain concentration.

可选地,产物的质量与酸的体积比为3~10:1。Optionally, the mass ratio of the product to the volume of the acid is 3 to 10:1.

可选地,所述酸选自硫酸、硝酸、盐酸、柠檬酸、醋酸等中的至少一种。Optionally, the acid is selected from at least one of sulfuric acid, nitric acid, hydrochloric acid, citric acid, acetic acid and the like.

可选地,酸处理的条件如下:Optionally, the conditions for the acid treatment are as follows:

温度为55~85℃;Temperature is 55-85℃;

时间为0.5~2.5h。The time is 0.5 to 2.5 hours.

可选地,所述硅源选自溶胶、水玻璃、白炭黑、硅藻土中的至少一种。Optionally, the silicon source is selected from at least one of sol, water glass, white carbon black and diatomaceous earth.

可选地,所述硼源选自硼酸。Optionally, the boron source is selected from boric acid.

可选地,所述模板剂A选自十六烷基三甲基溴化铵、十二烷基三甲基溴化铵、四丙基溴化铵、四乙基溴化铵、四甲基溴化铵、十六烷基三甲基氯化铵、十二烷基三甲基氯化铵、四丙基氯化铵、四乙基氯化铵,四甲基氯化铵、十六烷基三甲基氢氧化铵、十二烷基三甲基氢氧化铵、四丙基氢氧化铵、四乙基氢氧化铵、四甲基氢氧化铵、三乙胺、异丙胺、二异丙胺、三异丙胺、正丁胺、环己胺、己内酰胺、六亚甲基亚胺、七亚甲基亚胺、环庚烷胺、环戊烷胺中的至少一种。Optionally, the template A is selected from at least one of hexadecyltrimethylammonium bromide, dodecyltrimethylammonium bromide, tetrapropylammonium bromide, tetraethylammonium bromide, tetramethylammonium bromide, hexadecyltrimethylammonium chloride, dodecyltrimethylammonium chloride, tetrapropylammonium chloride, tetraethylammonium chloride, tetramethylammonium chloride, hexadecyltrimethylammonium hydroxide, dodecyltrimethylammonium hydroxide, tetrapropylammonium hydroxide, tetraethylammonium hydroxide, tetramethylammonium hydroxide, triethylamine, isopropylamine, diisopropylamine, triisopropylamine, n-butylamine, cyclohexylamine, caprolactam, hexamethyleneimine, heptamethyleneimine, cycloheptylamine, and cyclopentylamine.

可选地,所述物料Ⅰ中的原料摩尔配比为:Optionally, the molar ratio of the raw materials in the material I is:

M2O:SiO2:B2O3:模板剂A:H2O=(0.06~0.50):1:(0.01~0.15):(0.01~0.12):(10~150)。 M2O : SiO2 : B2O3 : template A: H2O =(0.06-0.50):1:(0.01-0.15):(0.01-0.12):(10-150).

可选地,所述铝源选自铝酸钠、异丙醇铝、氢氧化铝、硫酸铝中的至少一种。Optionally, the aluminum source is selected from at least one of sodium aluminate, aluminum isopropoxide, aluminum hydroxide, and aluminum sulfate.

可选地,所述碱源选自碱金属氢氧化物、氧化物中的至少一种。 Optionally, the alkali source is selected from at least one of alkali metal hydroxides and oxides.

可选地,所述碱源选自氢氧化钾、氢氧化钠中的至少一种。Optionally, the alkali source is selected from at least one of potassium hydroxide and sodium hydroxide.

可选地,模板剂B选自十六烷基三甲基溴化铵、十二烷基三甲基溴化铵、四丙基溴化铵、四乙基溴化铵、四甲基溴化铵、十六烷基三甲基氯化铵、十二烷基三甲基氯化铵、四丙基氯化铵、四乙基氯化铵,四甲基氯化铵、十六烷基三甲基氢氧化铵、十二烷基三甲基氢氧化铵、四丙基氢氧化铵、四乙基氢氧化铵、四甲基氢氧化铵、三乙胺、异丙胺、二异丙胺、三异丙胺、正丁胺、环己胺、己内酰胺、六亚甲基亚胺、七亚甲基亚胺、环庚烷胺、环戊烷胺中的至少一种。Optionally, the template B is selected from at least one of hexadecyltrimethylammonium bromide, dodecyltrimethylammonium bromide, tetrapropylammonium bromide, tetraethylammonium bromide, tetramethylammonium bromide, hexadecyltrimethylammonium chloride, dodecyltrimethylammonium chloride, tetrapropylammonium chloride, tetraethylammonium chloride, tetramethylammonium chloride, hexadecyltrimethylammonium hydroxide, dodecyltrimethylammonium hydroxide, tetrapropylammonium hydroxide, tetraethylammonium hydroxide, tetramethylammonium hydroxide, triethylamine, isopropylamine, diisopropylamine, triisopropylamine, n-butylamine, cyclohexylamine, caprolactam, hexamethyleneimine, heptamethyleneimine, cycloheptaneamine, and cyclopentaneamine.

可选地,加入物料Ⅱ后凝胶摩尔配比为:Optionally, after adding material II, the gel molar ratio is:

SiO2:Al2O3:B2O3:M2O:H2O:T=1:(0.01~0.1):(0.02~0.45):(0.05~0.3):(10~50):(0.01~0.30)。SiO 2 : Al 2 O 3 : B 2 O 3 : M 2 O: H 2 O: T=1: (0.01~0.1): (0.02~0.45): (0.05~0.3): (10~50): ( 0.01~0.30).

可选地,陈化的条件如下:Optionally, the aging conditions are as follows:

温度为40~120℃;The temperature is 40-120°C;

时间为4~12h。The time is 4 to 12 hours.

根据本申请的一个实施方式,一种反应活性位可及性更佳的高硅的丝光沸石分子筛合成方法,所述方法至少包含以下步骤:According to one embodiment of the present application, a method for synthesizing a high-silicon mordenite molecular sieve with better accessibility to reactive active sites comprises at least the following steps:

(1)硅硼前驱体制备:将硅源、硼源、模板剂A、水和母液浓缩液按一定比例一定温度条件下搅拌陈化后制成硅硼前驱体;碱性溶液的制备:将铝源、碱源,模板剂B和水按一定比例一定温度条件下搅拌陈化后制成碱性溶液;(1) Preparation of silicon-boron precursor: a silicon source, a boron source, a template agent A, water and a concentrated mother liquor are stirred and aged in a certain proportion under a certain temperature to prepare a silicon-boron precursor; preparation of alkaline solution: an aluminum source, an alkali source, a template agent B and water are stirred and aged in a certain proportion under a certain temperature to prepare an alkaline solution;

(2)所述碱性溶液按一定比例加入硅硼前驱体中,在不锈钢高压釜中进行水热晶化反应,产物经洗涤干燥后经酸水热和处理,得到反应可及性更佳的高硅丝光沸石分子筛;产物分离后的母液经蒸馏得到母液浓缩液经组分分析后可用于上述硅硼前驱体的制备;(2) The alkaline solution is added to the silicon-boron precursor in a certain proportion, and a hydrothermal crystallization reaction is carried out in a stainless steel autoclave. The product is washed and dried, and then subjected to acid hydrothermal treatment to obtain a high-silicon mordenite molecular sieve with better reaction accessibility; the mother liquor after the product is separated is distilled to obtain a mother liquor concentrate, which can be used for the preparation of the above-mentioned silicon-boron precursor after component analysis;

所述方法合成的丝光沸石步骤(1)中硅硼前驱体和碱性溶液制备条件为:温度为40~120℃,时间为4~12h;The preparation conditions of the silicon-boron precursor and the alkaline solution in step (1) of synthesizing the mordenite according to the method are: temperature of 40 to 120° C. and time of 4 to 12 hours;

步骤(2)中,所述水热和酸处理是指在含有水蒸气的条件下,对分子筛粉末进行热处理,然后再进行酸处理。 In step (2), the hydrothermal and acid treatment refers to heat-treating the molecular sieve powder in the presence of water vapor and then performing an acid treatment.

根据本申请的第二个方面,提供了一种高硅丝光沸石分子筛。According to a second aspect of the present application, a high-silicon mordenite molecular sieve is provided.

上述所述的合成方法得到的高硅丝光沸石分子筛,所述高硅丝光沸石分子筛的硅铝比为15~85。The high-silicon mordenite molecular sieve obtained by the synthesis method described above has a silicon-aluminum ratio of 15-85.

可选地,所述高硅丝光沸石分子筛的总酸量为550~700μmol/g。Optionally, the total acid content of the high-silica mordenite molecular sieve is 550-700 μmol/g.

可选地,所述高硅丝光沸石分子筛的比表面积为350~450m2/g。Optionally, the high-silica mordenite molecular sieve has a specific surface area of 350 to 450 m 2 /g.

根据本申请的第三个方面,提供了一种高硅丝光沸石分子筛的应用。According to a third aspect of the present application, an application of a high-silicon mordenite molecular sieve is provided.

上述所述的合成方法得到的高硅丝光沸石分子筛和/或上述所述的高硅丝光沸石分子筛作为催化剂在二甲醚羰基化的应用。The high-silicon mordenite molecular sieve obtained by the above-mentioned synthesis method and/or the application of the high-silicon mordenite molecular sieve as a catalyst in the carbonylation of dimethyl ether.

本申请能产生的有益效果包括:The beneficial effects of this application include:

1)本申请所提供的一种反应活性位可及性更佳的高硅丝光沸石分子筛的合成方法,在提高酸强度和8元环酸比例的同时,使得反应低温活性更佳;分子筛合成固体废物极大减少;分子筛放大生产污水处理成本降低;相同条件下较目前初始反应温度显著降低;催化剂单程寿命可大幅提高。1) The present application provides a method for synthesizing a high-silica mordenite molecular sieve with better accessibility to reactive active sites, which improves the acid strength and the ratio of 8-membered cyclic acids while making the reaction activity at low temperatures better; the solid waste from molecular sieve synthesis is greatly reduced; the cost of wastewater treatment for molecular sieve scale-up production is reduced; the initial reaction temperature is significantly lower than the current one under the same conditions; and the catalyst single-pass life can be greatly increased.

2)本申请所提供的一种高硅丝光沸石分子筛的应用,将其作为二甲醚羰基化合成乙酸甲酯的催化剂,二甲醚的转化反应温度明显降低,转化率提高,说明其活性位可及性更佳,其低温活性要明显优于同样条件一步法合成的丝光沸石分子筛。2) The application of a high-silica mordenite molecular sieve provided in the present application, which is used as a catalyst for the carbonylation of dimethyl ether to synthesize methyl acetate, significantly reduces the conversion reaction temperature of dimethyl ether and improves the conversion rate, indicating that its active site accessibility is better, and its low-temperature activity is significantly better than that of the mordenite molecular sieve synthesized in one step under the same conditions.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本申请实施例2、4、6和对比例1的XRD。FIG1 is the XRD of Examples 2, 4, 6 and Comparative Example 1 of the present application.

具体实施方式DETAILED DESCRIPTION

下面结合实施例详述本申请,但本申请并不局限于这些实施例。The present application is described in detail below with reference to embodiments, but the present application is not limited to these embodiments.

如无特别说明,本申请的实施例中的原料均通过商业途径购买。 Unless otherwise specified, the raw materials in the examples of this application were purchased through commercial channels.

二甲醚吸附实验在梅特勒-托莱多热重分析仪(TGA/DSC 3+)上进行。样品(约30毫克)在测试前先在350℃的高真空条件下脱水6小时。然后,将样品转移到热重分析仪中,并在50℃下稳定,然后将二甲醚(5.0v%DME在Ar中平衡)引入系统进行吸附。The dimethyl ether adsorption experiments were performed on a Mettler-Toledo thermogravimetric analyzer (TGA/DSC 3+). The sample (about 30 mg) was dehydrated under high vacuum conditions at 350°C for 6 hours before testing. Then, the sample was transferred to the thermogravimetric analyzer and stabilized at 50°C, and then dimethyl ether (5.0 v% DME balanced in Ar) was introduced into the system for adsorption.

傅里叶红外光谱Fourier transform infrared spectroscopy

红外拟合,红外光谱采用Bruke Tensor II光谱仪,配备真空原位池。首先,5mg粉末状样品被压制成的自支撑圆片,之后放入原位红外池中,接着在400℃(升温速率为5℃/min)、真空条件下预处理1h,除去样品中的水。预处理后,降至室温,进行红外光谱扫描,扫描范围为4000-600cm-1,扫描次数为32,分辨率为4cm-1IR fitting,IR spectra were performed using a Bruke Tensor II spectrometer equipped with a vacuum in-situ cell. First, 5 mg of powdered sample was pressed into The self-supporting disc was placed in an in-situ infrared cell and then pretreated at 400℃ (heating rate of 5℃/min) under vacuum for 1h to remove water from the sample. After pretreatment, the sample was cooled to room temperature and infrared spectroscopy was performed with a scanning range of 4000-600cm -1 , 32 scans, and a resolution of 4cm -1 .

氮气物理吸附脱附Nitrogen physical adsorption and desorption

氮气物理吸附实验在康塔公司Autosorb-iQ仪器上进行,首先称取0.05g分子筛样品(20目-40目)于物理吸附管中。测试前,样品先在350℃、真空条件下预处理6h,除去吸附的水和其他表面物质。之后,在液氮温度77K下进行氮气物理吸附和脱附测试。采用BET方程计算得到样品的比表面积,以相对压力最高点时的氮气吸附量计算得到分子筛的总孔容;利用t-plot方法计算得到样品的微孔比表面积、微孔体积;利用BJH法计算得到样品的孔径分布;利用DFT方法计算孔宽和总孔分布。The nitrogen physical adsorption experiment was carried out on the Autosorb-iQ instrument of Quantachrome. First, 0.05g of molecular sieve sample (20 mesh-40 mesh) was weighed into the physical adsorption tube. Before the test, the sample was pretreated at 350℃ and vacuum conditions for 6h to remove adsorbed water and other surface substances. After that, nitrogen physical adsorption and desorption tests were carried out at liquid nitrogen temperature of 77K. The specific surface area of the sample was calculated using the BET equation, and the total pore volume of the molecular sieve was calculated using the nitrogen adsorption amount at the highest relative pressure point; the micropore specific surface area and micropore volume of the sample were calculated using the t-plot method; the pore size distribution of the sample was calculated using the BJH method; the pore width and total pore distribution were calculated using the DFT method.

X射线衍射仪(XRD)X-ray diffractometer (XRD)

日本理学公司的SmartLab SE型X射线衍射仪,样品测试条件:Cu靶,Kα射线(λ=0.1542nm),管电压40kV,管电流30mA,扫描速率为20°/min,范围为3°~55°。SmartLab SE X-ray diffractometer of Rigaku Corporation of Japan, sample test conditions: Cu target, Kα ray (λ=0.1542nm), tube voltage 40kV, tube current 30mA, scanning rate 20°/min, range 3°~55°.

X射线荧光光谱(XRF)X-ray fluorescence spectroscopy (XRF)

利用日本理学公司的ZSX PrimusⅢ+型荧光光谱仪来分析样品 的元素组成和含量。测试前,分子筛样品充分研磨成细小粉末,30MPa下压片后再放入测试池进行分析。The samples were analyzed using a ZSX PrimusⅢ+ fluorescence spectrometer from Rigaku Corporation. Before testing, the molecular sieve samples were fully ground into fine powder, pressed into tablets at 30 MPa, and then placed in the test cell for analysis.

氨气程序升温脱附(NH3-TPD)Ammonia Temperature Programmed Desorption (NH 3 -TPD)

化学吸附分析采用美国AMI公司的AMI300化学吸附仪,将0.1g分子筛样品装入U型石英管中,首先在600℃、He气氛中预处理1h后降温至150℃,并通入NH3/He混合气,吸附0.5h。然后在He气气氛下吹扫0.5h除去物理吸附的NH3,待基线稳定后,以10°/min的速率升温至700℃,脱附的NH3用热导池检测器(TCD)进行记录。Chemical adsorption analysis was performed using the AMI300 chemical adsorption instrument from AMI, USA. 0.1 g of molecular sieve sample was placed in a U-shaped quartz tube. It was first pretreated at 600°C in a He atmosphere for 1 hour, then cooled to 150°C and introduced with a NH 3 /He mixed gas for adsorption for 0.5 hour. Then, the physically adsorbed NH 3 was purged for 0.5 hour in a He atmosphere. After the baseline was stable, the temperature was raised to 700°C at a rate of 10°/min, and the desorbed NH 3 was recorded by a thermal conductivity detector (TCD).

反应性能评价:Reaction performance evaluation:

在高压固定床反应装置上进行催化剂评价。反应管为316L不锈钢,内径为9mm,催化剂装填量为1.0g,尺寸为20-40目。原料气(DME:CO:H2=5:35:60),反应压力为2.0MPa,时空速率为1800mL/gcat/h。反应温度180℃,反应后的气体产物在线分析在磐诺A60或1949型气相色谱仪上进行,HP-PLOT/Q毛细柱,FID检测器。Catalyst evaluation was performed on a high-pressure fixed-bed reactor. The reaction tube was 316L stainless steel, with an inner diameter of 9 mm, a catalyst loading of 1.0 g, and a size of 20-40 mesh. The raw gas (DME: CO: H 2 = 5:35:60), the reaction pressure was 2.0 MPa, and the hourly space velocity was 1800 mL/g cat /h. The reaction temperature was 180°C, and the gas product after the reaction was analyzed online on a Pano A60 or 1949 gas chromatograph, with an HP-PLOT/Q capillary column and a FID detector.

本申请的实施例中转化率、选择性计算如下:In the examples of this application, the conversion rate and selectivity are calculated as follows:

二甲醚转化率=[(原料气中二甲醚碳摩尔数)-(产物中二甲醚碳摩尔数)]÷(原料气中二甲醚碳摩尔数)×(100%);Conversion rate of dimethyl ether = [(molar number of dimethyl ether carbon in the feed gas) - (molar number of dimethyl ether carbon in the product)] ÷ (molar number of dimethyl ether carbon in the feed gas) × (100%);

乙酸甲酯选择性=(2/3)×(产物中乙酸甲酯碳摩尔数)÷[(原料气中二甲醚碳摩尔数)-(产物中二甲醚碳摩尔数)]×(100%)。Methyl acetate selectivity = (2/3) × (the number of moles of carbon of methyl acetate in the product) ÷ [(the number of moles of carbon of dimethyl ether in the feed gas) - (the number of moles of carbon of dimethyl ether in the product)] × (100%).

实施例1Example 1

硅硼前驱体的制备:Preparation of silicon-boron precursor:

以NaOH为碱源、硼酸为硼源、硅酸钠为硅源、异丙醇铝为铝源、十六烷基三甲基氯化铵为模板剂A,取一定量母液浓缩液后混合后转移至反应釜中,100℃保持8h陈化后制成硅硼前驱体,其摩尔组成 为SiO2:B2O3:Na2O:H2O:A=1:0.028:0.08:40:0.02;With NaOH as the alkali source, boric acid as the boron source, sodium silicate as the silicon source, aluminum isopropoxide as the aluminum source, and hexadecyltrimethylammonium chloride as the template A, a certain amount of the mother liquor concentrate was taken, mixed, and transferred to a reactor, and aged at 100°C for 8 hours to prepare a silicon-boron precursor with a molar composition of is SiO 2 : B 2 O 3 : Na 2 O: H 2 O: A = 1: 0.028: 0.08: 40: 0.02;

碱性溶液的制备:Preparation of alkaline solution:

异丙醇铝、四乙基氢氧化铵和水按摩尔组成为Al2O3:Na2O:H2O:B=1:9.64:535:3.2,搅拌均匀,60℃陈化2h后降至室温,制成碱性溶液;Aluminum isopropoxide, tetraethylammonium hydroxide and water have a molar composition of Al 2 O 3 :Na 2 O:H 2 O:B=1:9.64:535:3.2, are stirred evenly, aged at 60°C for 2 hours and then cooled to room temperature to prepare an alkaline solution;

反应活性位可及性更佳的高硅丝光沸石分子筛的合成:Synthesis of high-silica mordenite molecular sieve with better accessibility of reactive sites:

将一定量的硅硼前驱体和碱性溶液混合,加入后搅拌一段时间,升温至170℃保持72h,得到产物,产物分离后的母液经蒸馏得到母液浓缩液经组分分析后可用于上述硅硼前驱体的制备,再进行酸处理,得到所述高硅丝光沸石分子筛。A certain amount of silicon boron precursor and alkaline solution are mixed, stirred for a period of time after addition, heated to 170°C and maintained for 72 hours to obtain a product. The mother liquor after product separation is distilled to obtain a mother liquor concentrate, which can be used for the preparation of the above-mentioned silicon boron precursor after component analysis, and then acid-treated to obtain the high-silicon mordenite molecular sieve.

对比例1Comparative Example 1

实验步骤同实施例1,仅是在制备硅硼前驱体时,不加入硼源。The experimental steps are the same as those in Example 1, except that no boron source is added when preparing the silicon-boron precursor.

实施例2-6Embodiment 2-6

实施例2-6的制备过程同实施例1,所制备的样品的硅硼前驱体、碱性溶液中的原料类型及配比、预晶化温度和时间、晶化温度和时间分别如表1所示。后续处理物料及方式具体参见表2。The preparation process of Examples 2-6 is the same as that of Example 1. The silicon-boron precursors, raw material types and ratios in the alkaline solution, pre-crystallization temperature and time, and crystallization temperature and time of the prepared samples are shown in Table 1. The subsequent treatment materials and methods are specifically shown in Table 2.

表1

Table 1

表2
Table 2

分析例1Analysis Example 1

对实施例1-6,对比例1得到的分子筛催化剂进行硅铝比、TPD总酸量及物理吸附的测定,结果如表3。 The molecular sieve catalysts obtained in Examples 1-6 and Comparative Example 1 were subjected to measurements of silicon-aluminum ratio, TPD total acid content, and physical adsorption. The results are shown in Table 3.

表3
Table 3

对实施例1-6,对比例1得到的分子筛催化剂进行二甲醚重量法吸附实验,结果如表4。The molecular sieve catalysts obtained in Examples 1-6 and Comparative Example 1 were subjected to a dimethyl ether gravimetric adsorption experiment. The results are shown in Table 4.

表4
Table 4

由上述表征结果可以看出,在本申请合成和处理方法后,催化剂TPD总酸量增加,催化剂对二甲醚吸附时间平衡时间变短,使得催化剂的反应可及性更佳,对于羰基化反应,在相同反应温度下,二甲醚转化率增加。It can be seen from the above characterization results that after the synthesis and treatment method of the present application, the total acid content of the catalyst TPD increases, the equilibrium time of the catalyst adsorption time for dimethyl ether becomes shorter, and the reaction accessibility of the catalyst is better. For the carbonylation reaction, at the same reaction temperature, the dimethyl ether conversion rate increases.

以上所述,仅是本申请的几个实施例,并非对本申请做任何形式的限制,虽然本申请以较佳实施例揭示如上,然而并非用以限制本申请,任何熟悉本专业的技术人员,在不脱离本申请技术方案的范围内,利用上述揭示的技术内容做出些许的变动或修饰均等同于等效实施案例,均属于技术方案范围内。 The above are only a few embodiments of the present application and do not constitute any form of limitation to the present application. Although the present application is disclosed as above with preferred embodiments, it is not intended to limit the present application. Any technician familiar with the profession, without departing from the scope of the technical solution of the present application, using the technical content disclosed above to make slight changes or modifications are equivalent to equivalent implementation cases and fall within the scope of the technical solution.

Claims (10)

一种反应活性位可及性更佳的高硅丝光沸石分子筛的合成方法,其特征在于,包括以下步骤:A method for synthesizing a high-silicon mordenite molecular sieve with better accessibility of reactive active sites, characterized in that it comprises the following steps: S1、获得母液浓缩液和硼源制成的硅硼前驱体;S1, obtaining a silicon-boron precursor made from a mother liquor concentrate and a boron source; S2、获得含铝的碱性溶液;S2, obtaining an alkaline solution containing aluminum; S3、将含有所述硅硼前驱体、所述碱性溶液的混合物水热晶化后,得到产物;S3, hydrothermally crystallizing a mixture containing the silicon-boron precursor and the alkaline solution to obtain a product; S4、将上述产物在水蒸气下进行热处理和/或酸处理,得到所述高硅丝光沸石分子筛。S4, subjecting the above product to heat treatment and/or acid treatment under water vapor to obtain the high-silicon mordenite molecular sieve. 根据权利要求1所述的合成方法,其特征在于,所述硅硼前驱体的制备如下:The synthesis method according to claim 1 is characterized in that the preparation of the silicon-boron precursor is as follows: 将含有硅源、硼源、模板剂A、水、母液浓缩液的物料Ⅰ,搅拌陈化后制成所述硅硼前驱体。The material I containing silicon source, boron source, template A, water and mother liquor concentrate is stirred and aged to prepare the silicon-boron precursor. 根据权利要求1所述的合成方法,其特征在于,所述碱性溶液的制备如下:The synthesis method according to claim 1, characterized in that the alkaline solution is prepared as follows: 将含有铝源、碱源,模板剂B、水的物料Ⅱ,搅拌陈化后制成所述碱性溶液。The material II containing an aluminum source, an alkali source, a template agent B and water is stirred and aged to prepare the alkaline solution. 根据权利要求1所述的合成方法,其特征在于,步骤S3中,对包含产物的母液进行分离、蒸馏得到所述母液浓缩液;The synthesis method according to claim 1, characterized in that, in step S3, the mother liquor containing the product is separated and distilled to obtain the mother liquor concentrate; 步骤S3中,水热晶化的条件如下:In step S3, the conditions for hydrothermal crystallization are as follows: 温度为120~200℃;The temperature is 120-200°C; 时间为12~120h。The time is 12 to 120 hours. 根据权利要求1所述的合成方法,其特征在于,步骤S4中,热处理的条件如下: The synthesis method according to claim 1, characterized in that in step S4, the conditions for heat treatment are as follows: 温度为80~200℃;The temperature is 80-200°C; 时间为0.5~2.0h;Time is 0.5~2.0h; 所述酸处理包括将产物置于酸中:The acid treatment comprises placing the product in an acid: 产物的质量与酸的体积比为3~10:1;The mass ratio of the product to the volume of the acid is 3 to 10:1; 所述酸选自硫酸、硝酸、盐酸、柠檬酸、醋酸等中的至少一种;The acid is selected from at least one of sulfuric acid, nitric acid, hydrochloric acid, citric acid, acetic acid, etc.; 酸处理的条件如下:The conditions for the acid treatment are as follows: 温度为55~85℃;Temperature is 55-85℃; 时间为0.5~2.5h。The time is 0.5 to 2.5 hours. 根据权利要求2所述的合成方法,其特征在于,所述硅源选自硅溶胶、水玻璃、白炭黑、硅藻土中的至少一种;The synthesis method according to claim 2, characterized in that the silicon source is selected from at least one of silica sol, water glass, white carbon black, and diatomaceous earth; 所述硼源选自硼酸;The boron source is selected from boric acid; 所述模板剂A选自十六烷基三甲基溴化铵、十二烷基三甲基溴化铵、四丙基溴化铵、四乙基溴化铵、四甲基溴化铵、十六烷基三甲基氯化铵、十二烷基三甲基氯化铵、四丙基氯化铵、四乙基氯化铵,四甲基氯化铵、十六烷基三甲基氢氧化铵、十二烷基三甲基氢氧化铵、四丙基氢氧化铵、四乙基氢氧化铵、四甲基氢氧化铵、三乙胺、异丙胺、二异丙胺、三异丙胺、正丁胺、环己胺、己内酰胺、六亚甲基亚胺、七亚甲基亚胺、环庚烷胺、环戊烷胺中的至少一种;The template agent A is selected from at least one of hexadecyltrimethylammonium bromide, dodecyltrimethylammonium bromide, tetrapropylammonium bromide, tetraethylammonium bromide, tetramethylammonium bromide, hexadecyltrimethylammonium chloride, dodecyltrimethylammonium chloride, tetrapropylammonium chloride, tetraethylammonium chloride, tetramethylammonium chloride, hexadecyltrimethylammonium hydroxide, dodecyltrimethylammonium hydroxide, tetrapropylammonium hydroxide, tetraethylammonium hydroxide, tetramethylammonium hydroxide, triethylamine, isopropylamine, diisopropylamine, triisopropylamine, n-butylamine, cyclohexylamine, caprolactam, hexamethyleneimine, heptamethyleneimine, cycloheptylamine, and cyclopentylamine; 所述物料Ⅰ中的原料摩尔配比为:The molar ratio of the raw materials in the material I is: M2O:SiO2:B2O3:模板剂A:H2O=(0.06~0.50):1:(0.01~0.15):(0.01~0.12):(10~150)。 M2O : SiO2 : B2O3 : template A: H2O =(0.06-0.50):1:(0.01-0.15):(0.01-0.12):(10-150). 根据权利要求3所述的合成方法,其特征在于,所述铝源选自铝酸钠、异丙醇铝、氢氧化铝、硫酸铝等中的至少一种;The synthesis method according to claim 3, characterized in that the aluminum source is selected from at least one of sodium aluminate, aluminum isopropoxide, aluminum hydroxide, aluminum sulfate, etc.; 所述碱源选自碱金属氢氧化物、氧化物中的至少一种;The alkali source is selected from at least one of alkali metal hydroxides and oxides; 所述模板剂B选自十六烷基三甲基溴化铵、十二烷基三甲基溴化铵、四丙基溴化铵、四乙基溴化铵、四甲基溴化铵、十六烷基三甲基氯化铵、十二烷基三甲基氯化铵、四丙基氯化铵、四乙基氯化铵, 四甲基氯化铵、十六烷基三甲基氢氧化铵、十二烷基三甲基氢氧化铵、四丙基氢氧化铵、四乙基氢氧化铵、四甲基氢氧化铵、三乙胺、异丙胺、二异丙胺、三异丙胺、正丁胺、环己胺、己内酰胺、六亚甲基亚胺、七亚甲基亚胺、环庚烷胺、环戊烷胺中的至少一种中的至少一种;The template agent B is selected from hexadecyltrimethylammonium bromide, dodecyltrimethylammonium bromide, tetrapropylammonium bromide, tetraethylammonium bromide, tetramethylammonium bromide, hexadecyltrimethylammonium chloride, dodecyltrimethylammonium chloride, tetrapropylammonium chloride, tetraethylammonium chloride, At least one of tetramethylammonium chloride, hexadecyltrimethylammonium hydroxide, dodecyltrimethylammonium hydroxide, tetrapropylammonium hydroxide, tetraethylammonium hydroxide, tetramethylammonium hydroxide, triethylamine, isopropylamine, diisopropylamine, triisopropylamine, n-butylamine, cyclohexylamine, caprolactam, hexamethyleneimine, heptamethyleneimine, cycloheptylamine, and cyclopentylamine; 加入物料Ⅱ后凝胶摩尔配比为:After adding material II, the gel molar ratio is: SiO2:Al2O3:B2O3:M2O:H2O:T=1:(0.01~0.1):(0.02~0.45):(0.05~0.3):(10~50):(0.01~0.30)。SiO 2 : Al 2 O 3 : B 2 O 3 : M 2 O: H 2 O: T=1: (0.01~0.1): (0.02~0.45): (0.05~0.3): (10~50): ( 0.01~0.30). 根据权利要求2或3所述的合成方法,其特征在于,陈化的条件如下:The synthesis method according to claim 2 or 3, characterized in that the aging conditions are as follows: 温度为40~120℃;The temperature is 40-120°C; 时间为4~12h。The time is 4 to 12 hours. 权利要求1~8中任一项所述的合成方法得到的高硅丝光沸石分子筛,其特征在于,所述高硅丝光沸石分子筛的硅铝比为15~85;The high-silicon mordenite molecular sieve obtained by the synthesis method according to any one of claims 1 to 8 is characterized in that the silicon-aluminum ratio of the high-silicon mordenite molecular sieve is 15 to 85; 所述高硅丝光沸石分子筛的总酸量为550~700μmol/g;The total acid content of the high-silica mordenite molecular sieve is 550-700 μmol/g; 所述高硅丝光沸石分子筛的比表面积为400~450m2/g。The specific surface area of the high-silicon mordenite molecular sieve is 400-450 m 2 /g. 权利要求1~8中任一项所述的合成方法得到的高硅丝光沸石分子筛或权利要求9所述的高硅丝光沸石分子筛作为催化剂在二甲醚羰基化的应用。 The high-silicon mordenite molecular sieve obtained by the synthesis method according to any one of claims 1 to 8 or the high-silicon mordenite molecular sieve according to claim 9 is used as a catalyst in the carbonylation of dimethyl ether.
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