WO2024214783A1 - Printing plate and method for manufacturing same - Google Patents
Printing plate and method for manufacturing same Download PDFInfo
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- WO2024214783A1 WO2024214783A1 PCT/JP2024/014686 JP2024014686W WO2024214783A1 WO 2024214783 A1 WO2024214783 A1 WO 2024214783A1 JP 2024014686 W JP2024014686 W JP 2024014686W WO 2024214783 A1 WO2024214783 A1 WO 2024214783A1
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- Prior art keywords
- halftone dot
- printing plate
- dot pattern
- negative film
- dots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2200/00—Printing processes
- B41P2200/10—Relief printing
- B41P2200/12—Flexographic printing
Definitions
- the present invention relates to a printing plate used in printing such as flexographic printing and a method for manufacturing the same.
- the liquid crystal panel includes an array substrate, a color filter substrate disposed opposite the array substrate, and a liquid crystal layer sandwiched therebetween.
- the array substrate includes, for example, a transparent substrate, a gate electrode, a gate insulating film, a semiconductor layer, a first protective film, a source electrode, a drain electrode, a second protective film, and a resin film.
- a contact hole is formed in such an array substrate, and the transparent electrode is electrically connected to the drain electrode at the bottom of the contact hole.
- an alignment film made of polyimide or the like is formed on the entire surface of the transparent electrodes of the array substrate so as to fill the contact holes.
- Methods for forming an alignment film by applying an alignment film material such as polyimide onto the transparent electrodes of the array substrate include printing methods such as flexography and inkjet methods.
- a printing plate P1 used in flexographic printing typically comprises a flat base 11 and a printing convex portion 12 formed in the center of the surface of the base 11.
- the printing convex portion 12 is the printing area, and the portion of the base 11 around the printing convex portion 12 does not participate in printing.
- 8(c) which is an enlarged cross-sectional view of a main portion of Fig. 8(b)
- gaps 14 are distributed between a plurality of protrusions 13 on the top surface of the printing convex portion 12, and ink is retained in the gaps 14.
- the printing plate P1 has flexibility so that it can be mounted along the peripheral side surface of the plate cylinder 51 (see Fig. 7).
- Fig. 9(a) is a perspective view showing a part of the protrusions 13 formed in the printing convex portion 12 of the general printing plate P1.
- Fig. 9(b) is a graph showing the height difference formed in the printing convex portion 12 by the protrusions 13 and the gaps 14 when the printing convex portion 12 is viewed in a side cross-sectional view. As shown in these figures, the multiple protrusions 13 are arranged orthogonally in the printing convex portion 12. Moreover, the protrusions 13 shown in Fig.
- ink alignment film material
- the ink is retained in the gaps 14 formed between the multiple protrusions 13 arranged orthogonally, and the retained ink is transferred from the printing plate P1 in this state to the printing substrate Q (such as the array substrate) (see Figure 7).
- the ink When ink is transferred to the print medium Q in this manner, localized unevenness in thickness may occur in the alignment film.
- the ink may be repelled by surface tension or by fine debris (residue) created when the contact holes were formed, preventing the ink from fully penetrating the contact holes, resulting in uneven thickness of the alignment film around the contact holes and uneven thickness.
- the liquid crystal panel is turned on (especially in mid-tones), the uneven thickness areas appear as uneven brightness and are easily visible.
- the contact holes CH formed in the array substrate 20 are usually arranged regularly.
- the printing plate P1 also has a plurality of protrusions 13 arranged regularly, and therefore the gaps 14 for holding ink are also arranged regularly. Therefore, the gaps 14 for holding ink abut against the contact holes CH and the gaps 14 for holding ink abut against the areas around the contact holes CH where ink repellency occurs are both regularly generated, resulting in regular unevenness in the thickness of the transferred ink, and therefore regular unevenness in the thickness of the alignment film. If there is regularity in the positions where the thickness unevenness occurs, the thickness unevenness becomes easily noticeable, which tends to cause a deterioration in the display quality of a liquid crystal panel manufactured using such an array substrate.
- the present invention has been developed in consideration of these circumstances, and provides a printing plate and a method for manufacturing the same that make uneven film thickness on the printing medium Q less noticeable.
- the printing plate of the present invention is a printing plate having a printing convex portion on a top surface of which a plurality of protrusions are formed, the protrusions are formed by placing a negative film having a predetermined shape on a photosensitive resin that will become a printing plate, and allowing light to pass through the predetermined shaped portion of the negative film and harden the photosensitive resin in the portion that is hit by the light;
- the predetermined shape formed on the negative film is a shape (E) in which two or more halftone dot patterns are superimposed on the same plane such that at least one of the dots in one halftone dot pattern overlaps with at least one of the dots in a different halftone dot pattern.
- the present invention also provides a method for producing a printing plate, the method comprising the steps of: preparing a negative film having a predetermined shape; placing the negative film on a photosensitive resin that will become a printing plate; and irradiating the photosensitive resin on which the negative film is placed with light through the negative film, thereby curing the photosensitive resin at a position where the light passes through the negative film,
- the printing plate has a printing convex portion having a plurality of protrusions formed on a top surface thereof
- the negative film preparation step forms a shape (E) on the negative film in which two or more halftone dot patterns are superimposed on the same plane such that at least one of the dots of one halftone dot pattern overlaps with at least one of the dots of a different halftone dot pattern
- the photosensitive resin hardening step light passes through the shape (E) portion formed on the negative film to harden the photosensitive resin on which the light strikes, and the protrusions are formed by the hardened portions.
- the thickness unevenness is easily noticeable. In other words, if the regularity is lost, the thickness unevenness becomes less noticeable.
- the present inventors have focused on this point and discovered that by suppressing the regular occurrence of the above-mentioned thickness unevenness, the thickness unevenness can be made less noticeable.
- the printing plate is characterized in that the predetermined shape formed on the negative film is a shape (E) in which two or more halftone dot patterns are superimposed on the same plane such that at least one of the dots of one halftone dot pattern overlaps with at least one of the dots of a different halftone dot pattern.
- ⁇ 1 is the angle between an imaginary line M' connecting the centers of adjacent dots in the row direction in dot pattern M and an imaginary line M1' connecting the centers of adjacent dots in the row direction in dot pattern M1.
- the printing plate according to [4] has a plurality of halftone dot patterns to be superimposed on the base, and when the intersection point RP is an intersection point of imaginary lines connecting the centers of adjacent halftone dots in the row direction in each halftone dot pattern, the imaginary line M' of the base halftone dot pattern passes through the intersection point RP, and the multiple imaginary lines of the halftone dot patterns to be superimposed on the base are angled differently from each other with respect to the imaginary line M' of the base halftone dot pattern.
- a method for producing a printing plate comprising the steps of: preparing a negative film having a predetermined shape; placing the negative film on a photosensitive resin that will become a printing plate; and irradiating the photosensitive resin on which the negative film is placed with light through the negative film, thereby curing the photosensitive resin at a position where the light passes through the negative film,
- the printing plate has a printing convex portion having a plurality of protrusions formed on a top surface thereof
- the negative film preparation step forms a shape (E) on the negative film in which two or more halftone dot patterns are superimposed on the same plane such that at least one of the dots of one halftone dot pattern overlaps with at least one of the dots of a different halftone dot pattern
- a method for producing a printing plate characterized in that in the photosensitive resin hardening step, light passes through the shape (E) portion formed on the negative film to harden the photosensitive resin exposed to the light, and the protrusions are formed by the hardened portions.
- the printing plate of the present invention has a top surface shape of the protrusions that is formed to be the same as the shape (E-shape) of two or more halftone dot patterns superimposed on the same plane such that at least one of the points of one halftone dot pattern overlaps with at least one of the points of a different halftone dot pattern.
- This breaks down the regularity of the protrusions and gaps, making it possible to suppress the occurrence of regular unevenness in the film thickness of the alignment film provided on the array substrate. As a result, the unevenness in the film thickness can be made less noticeable.
- the halftone dot pattern has halftone dots arranged at equal intervals in the row and column directions, the halftone dot pattern itself is easy to create, and the regularity of the protrusions and gaps can be more easily disrupted.
- the method for manufacturing a printing plate of the present invention includes the steps of placing a negative film having the shape (E) below formed thereon on a photosensitive resin that will become the printing plate, and irradiating light onto the photosensitive resin on which the negative film is placed, and curing the photosensitive resin at the position where the light passes through the negative film.
- This makes it possible to make the top shape of the protrusions correspond to the shape (E) below, and to form a printing plate that is free of regularity in the protrusions and gaps.
- (E) A shape in which two or more halftone dot patterns are superimposed on the same plane with their positions shifted from each other.
- the halftone dot pattern has halftone dots arranged at equal intervals in the row and column directions, the regularity of the protrusions and gaps can be broken down even more effectively.
- FIG. 10E is a diagram for explaining an example of a procedure for creating a shape.
- FIG. 2 is an explanatory diagram showing an arrangement of contact holes formed in an array substrate.
- FIG. 1 is an explanatory diagram illustrating a printing press that uses printing plates. 1A is a plan view of a conventional printing plate, FIG. 1B is a cross-sectional view taken along line T-T of FIG. 1A, and FIG.
- FIG. 1C is an enlarged cross-sectional view of a main part of FIG. 1A is an oblique view showing a portion of a protrusion formed on a printing convex portion
- FIG. 1B is a graph showing the height difference formed on the printing convex portion by the protrusion and the gap when the printing convex portion is viewed in side cross-section.
- FIG. 1A is a diagram illustrating a negative film used in the manufacture of a printing plate of the present invention
- FIG. 1B is a diagram illustrating a method of manufacturing a printing plate using the negative film.
- FIG. 1(a) is a plan view showing one embodiment of a printing plate of the present invention
- (b) is an enlarged view of the essential parts of the R-R cross section of (a)
- (c) is an enlarged view of the essential parts of the cross section of (b).
- the printing plate P according to one embodiment of the present invention comprises a flat base 1 that is rectangular in plan view, and a printing protrusion 2 that is rectangular in plan view formed in the center of the surface of the base 1, with a plurality of protrusions 3 and gaps 4 (see FIG. 2(a)) distributed on the top surface of the printing protrusion 2.
- the printing plate P is used for flexographic printing.
- the printing plate P is flexible so that it can be attached to the peripheral surface of the plate cylinder 51 of a printing press (see FIG. 7).
- the printing plate P is formed from a material such as photosensitive resin, rubber, etc.
- the base 1, printing convex portion 2, and protrusions 3 are integrally formed.
- the direction of the arrow along the long side of the printing convex portion 2, which is rectangular in plan view, is set as the printing direction.
- gaps 4 are distributed among the multiple protrusions 3, as shown below, and ink is held in the gaps 4.
- Figure 2(a) is an oblique view showing a part of a protrusion 3 formed on the printing convex portion 2
- Figure 2(b) is a graph showing the height difference formed in the printing convex portion 2 by the above-mentioned protrusion 3 and gap portion 4 when the printing convex portion 2 is viewed in side cross-section.
- the protrusions 3 and the gaps 4 are formed in the printing convex portion 2 in a non-regular manner.
- 2(a) have, for example, a maximum depth of 15.7 ⁇ m and a cell volume of 3.69 cm3 / cm2 , which is approximately the same as that of a conventional printing plate in which multiple protrusions are regularly arranged. It should be noted that the shapes of the printing convex portions 2 shown in Figs. 1(c), 2(a) and 2(b) are merely examples, and the shapes do not coincide with each other.
- FIG. 3 is a diagram showing an example of the (E) shape in the present invention.
- the pattern RM shown in FIG. 3 is formed by using any number of halftone dot patterns, two or more (four in this example, see FIG. 5), and overlapping them on the same plane so that at least one of the dots in one halftone dot pattern overlaps with at least one of the dots in a different halftone dot pattern.
- the halftone dot patterns may be the same as each other, or may have different line numbers, etc. However, it is preferable to use patterns with different line numbers, etc., in order to further suppress the occurrence of moire.
- the halftone dot pattern in the present invention may be any pattern in which the halftone dots are arranged with regularity, and the regularity may differ between the row and column directions. However, if the halftone dots are arranged at equal intervals in the row and column directions, the shape (E) with the regularity disrupted can be created more reliably by calculation.
- the term "halftone dots" refers to dots arranged in a mesh pattern to express the shades of a printed matter, but in the present invention, the term is not limited to dots that express the shades of a printed matter, but refers to dots in general that are arranged in a mesh pattern with a predetermined regularity.
- FIG. 4(a) shows a halftone dot pattern M showing an arrangement of halftone dots
- FIG. 4(b) shows the base halftone dot pattern M and halftone dot patterns M1 to M3 to be superimposed on the base.
- the angle ⁇ 1 between a virtual line M' connecting the centers (Mc) of adjacent dots in the row direction in the base dot pattern M and a virtual line M1' connecting the centers (M1c) of adjacent dots in the row direction in the dot pattern M1 to be superimposed on the base satisfy the following formula (1), in order to further disrupt the regularity.
- the angle between each virtual line and the virtual line M' satisfy the following formula (1). 0° ⁇ 1 ⁇ 90°...(1)
- the intersection point RP is the imaginary line connecting the centers of adjacent halftone dots in the row direction (M1c, M2c, M3c, ...) in these halftone dot patterns
- the imaginary line M' of the base halftone dot pattern passes through the intersection point RP and the multiple imaginary lines of the halftone dot patterns to be superimposed on the base are angled differently relative to the imaginary line M' of the base halftone dot pattern, as this can more reliably disrupt the regularity.
- the angles ⁇ 1 , ⁇ 2 , ⁇ 3 formed by these imaginary lines satisfy the relationship 0° ⁇ ⁇ 1 ⁇ ⁇ 2 ⁇ ⁇ 3 ⁇ 90°, and it is even more preferable that the angles are separated by 10° or more.
- the pattern RM shown in Figure 3 is a superposition of the halftone dot patterns M, M1 to M3, which have different specifications, as shown in Figure 5.
- Pattern RM is drawn and made into a negative, and a negative film (mask) for forming a printing plate is created using the negative-positive principle.
- a pattern RM with disrupted regularity is formed.
- the pattern RM is formed using four halftone dot patterns M, M1 to M3, but the pattern RM can be formed using two or more halftone dot patterns and is not limited to four halftone dot patterns.
- the shape of the pattern RM formed by overlapping multiple halftone dot patterns can be made infinite, but it is preferable to select a combination that generates as little unusual unevenness as possible.
- a pattern RM in which four or more halftone dot patterns are superimposed.
- the negative film preparation step involves forming a shape (E) on the negative film by overlapping two or more halftone dot patterns on the same plane such that at least one of the dots of one halftone dot pattern overlaps at least one of the dots of a different halftone dot pattern
- the portions of the photosensitive resin that are hit by light passing through the portions of shape (E) formed on the negative film become the protrusions 3.
- the portions of the photosensitive resin that are not hit by light because light does not pass through the negative film become the gaps 4.
- FIGS. 10(a) and (b) are diagrams for explaining a method for producing the printing plate P by photolithography.
- a negative film is prepared in which two or more halftone dot patterns are superimposed on the same plane such that at least one of the dots of one halftone dot pattern overlaps at least one of the dots of a different halftone dot pattern, forming a shape (E) as a light transmitting portion.
- the light transmitting portions of the negative film are shown as white.
- the photosensitive resin 6 on which the negative film 5 is placed is placed between the workpiece stage glass 8 and the workpiece glass cover 7, and light is irradiated in the direction indicated by the arrow.
- the obtained printing plate P is suitable for use as a printing plate for flexographic printing.
- Figure 7 shows an example of a flexographic printing press. This press is equipped with a cylindrical plate cylinder 51 on which the printing plate P is mounted, an anilox roll 52 that applies ink to the printing plate P, an ink supply device 53 that supplies ink to the surface of the anilox roll 52, a doctor blade 54 that scrapes off excess ink from the surface of the anilox roll 52, and a printing stage 55 on which the printing medium Q to be printed is placed.
- Flexographic printing with the above printing press is performed as follows. That is, printing plate P is attached to the peripheral surface of plate cylinder 51, and while the plate cylinder 51 is rotating, ink supplied from ink supply device 53 is applied to the printing area of printing plate P via anilox roll 52, and the applied ink is transferred to a printing material Q such as a glass substrate placed on printing stage 55, thereby printing. At this time, printing stage 55 is slid in the direction of the arrow in synchronization with the rotation of plate cylinder 51.
- ink When ink is transferred to the substrate Q in this manner, typically when the substrate Q is an array substrate 20, the ink is repelled around the contact holes CH due to surface tension and fine debris (residue) generated during the formation of the contact holes, and the ink does not fully penetrate into the contact holes CH, resulting in an uneven ink film thickness around the contact holes CH and an uneven film thickness in the resulting alignment film.
- the protrusions 3 and gaps 4 are formed in a disordered manner on the printing convex portion 2 of the printing plate P of the present invention, even if the contact holes CH are formed in a regular arrangement on the array substrate 20, unevenness in the thickness of the alignment film will not occur regularly, and even if unevenness in the thickness does occur, it will be difficult to notice.
- the printing plate of the present invention can be useful as a printing plate in which unevenness in film thickness is less noticeable.
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Abstract
Description
本発明は、フレキソ印刷等の印刷に用いられる印刷版及びその製造方法に関するものである。 The present invention relates to a printing plate used in printing such as flexographic printing and a method for manufacturing the same.
液晶パネルは、アレイ基板と、アレイ基板に対向して配置されるカラーフィルター基板と、その間に挟持される液晶層とを含んで構成されている。アレイ基板は、例えば、透明基板、ゲート電極、ゲート絶縁膜、半導体層、第1保護膜、ソース電極、ドレイン電極、第2保護膜及び樹脂膜等を有する。
このようなアレイ基板にはコンタクトホールが形成されており、上記透明電極は、コンタクトホールの底でドレイン電極と電気的に接続されている。
The liquid crystal panel includes an array substrate, a color filter substrate disposed opposite the array substrate, and a liquid crystal layer sandwiched therebetween. The array substrate includes, for example, a transparent substrate, a gate electrode, a gate insulating film, a semiconductor layer, a first protective film, a source electrode, a drain electrode, a second protective film, and a resin film.
A contact hole is formed in such an array substrate, and the transparent electrode is electrically connected to the drain electrode at the bottom of the contact hole.
ここで、アレイ基板の透明電極の表面全体には、上記コンタクトホールを埋めるようにポリイミド等からなる配向膜が形成されている。アレイ基板の透明電極上にポリイミド等の配向膜材料を塗布して配向膜を形成する方式としては、フレキソ等の印刷方式及びインクジェット方式等がある。 Here, an alignment film made of polyimide or the like is formed on the entire surface of the transparent electrodes of the array substrate so as to fill the contact holes. Methods for forming an alignment film by applying an alignment film material such as polyimide onto the transparent electrodes of the array substrate include printing methods such as flexography and inkjet methods.
図8(a)に平面図で示し、図8(b)に図8(a)のT-T断面図で示すように、フレキソ印刷で用いられる印刷版P1は、通常、平板状の基部11と、この基部11の表面の中央部に形成された印刷用凸部12とを備えている。その印刷用凸部12が上記印刷領域であり、その印刷用凸部12の周囲の上記基部11の部分は、印刷に関与しない。
また、図8(c)に図8(b)の要部を拡大した断面図で示すように、上記印刷用凸部12の頂面には、複数の突起13と突起13との間に隙間部14が分布形成されており、その隙間部14に、インクが保持されるようになっている。そして、上記印刷版P1は、上記版胴51(図7参照)の周側面に沿って装着できるように柔軟性を有している。
As shown in a plan view in Fig. 8(a) and in a T-T cross-sectional view in Fig. 8(b) of Fig. 8(a), a printing plate P1 used in flexographic printing typically comprises a
8(c), which is an enlarged cross-sectional view of a main portion of Fig. 8(b),
図9(a)は、上記一般的な印刷版P1の上記印刷用凸部12に形成されている突起13の一部を示す斜視図である。図9(b)は、印刷用凸部12を側断面視でみたときに、突起13と隙間部14により印刷用凸部12に形成される高低差を示すグラフ図である。これらに示されるとおり、複数の突起13は、印刷用凸部12に直交配列されている。また、図9(a)に示した突起13は微小であり、一例として、印刷用凸部12に1インチ当たり400個(1平方インチ当たり160,000個)形成され、突起13間の隙間部14の深度(突起13の頂面の高さを基準としてそこからの深さ、以下同じ)は15.8μmである。また、上記突起13が形成された印刷版P1のセル容積(インクを保持できる容量を表す)は3.49cm3/cm2である。
Fig. 9(a) is a perspective view showing a part of the
上記の一般的な印刷版P1を使って、フレキソ印刷によりアレイ基板の透明電極上にインク(配向膜材料)を塗布するとき、直交配列された複数の突起13間に形成される隙間部14にインクを保持させ、この状態の印刷版P1から、保持させたインクを被印刷体Q(アレイ基板等)に転写する(図7参照)。
When ink (alignment film material) is applied to the transparent electrodes of the array substrate by flexographic printing using the general printing plate P1 described above, the ink is retained in the
このようにして被印刷体Qにインクを転写すると、局所的に配向膜に膜厚ムラが発生することがある。例えば、アレイ基板に形成されるコンタクトホール周辺では、表面張力やコンタクトホール形成時に生じた微細なくず(残渣)等によってインクがはじかれ、コンタクトホール内にインクが十分に入り込まず、コンタクトホール周辺での配向膜の膜厚が不均一となり、膜厚ムラが生じることがある。膜厚ムラは、液晶パネルが点灯状態(特に中間調)であるときに、膜厚ムラ部分が輝度ムラとなり視認され易くなる。 When ink is transferred to the print medium Q in this manner, localized unevenness in thickness may occur in the alignment film. For example, around the contact holes formed in the array substrate, the ink may be repelled by surface tension or by fine debris (residue) created when the contact holes were formed, preventing the ink from fully penetrating the contact holes, resulting in uneven thickness of the alignment film around the contact holes and uneven thickness. When the liquid crystal panel is turned on (especially in mid-tones), the uneven thickness areas appear as uneven brightness and are easily visible.
図6に示すように、通常、アレイ基板20に形成されるコンタクトホールCHは、規則的に配置されている。そして、上記のとおり、印刷版P1にも複数の突起13が規則的に配置されているため、インクを保持する隙間部14も規則的に配置されている。このため、コンタクトホールCHにインクを保持した隙間部14が当接する部分と、コンタクトホールCH周辺でインクはじきが生じる箇所にインクを保持した隙間部14が当接する部分とが、それぞれ規則的に生じることになり、転写されるインクの厚みムラが規則的に生じ、ひいては、配向膜の膜厚ムラが規則的に発生することとなる。
膜厚ムラの発生位置に規則性があると、膜厚ムラが目立ち易くなる。すなわち、このようなアレイ基板を用いて製造される液晶パネルの表示品質の低下を招く傾向がみられる。
6, the contact holes CH formed in the
If there is regularity in the positions where the thickness unevenness occurs, the thickness unevenness becomes easily noticeable, which tends to cause a deterioration in the display quality of a liquid crystal panel manufactured using such an array substrate.
本発明は、このような事情に鑑みなされたもので、被印刷体Qにおける膜厚ムラが目立ち難い印刷版及びその製造方法を提供する。 The present invention has been developed in consideration of these circumstances, and provides a printing plate and a method for manufacturing the same that make uneven film thickness on the printing medium Q less noticeable.
上記の目的を達成するため、本発明の印刷版は、頂面に複数の突起が形成された印刷用凸部を備えた印刷版であって、
上記突起が、所定形状が形成されたネガフィルムを印刷版となる感光性樹脂に載置し、上記ネガフィルムの所定形状部分を光が通過して光が当たった部分の感光性樹脂を硬化させることにより形成されたものであり、
上記ネガフィルムに形成された所定形状が、2つ以上の網点パターンを同一平面上で互いの位置を、網点パターンが有する各点の少なくとも一つが、異なる網点パターンが有する各点の少なくとも一つと重なるように重ね合わせた形状(E)であるという構成をとる。
In order to achieve the above object, the printing plate of the present invention is a printing plate having a printing convex portion on a top surface of which a plurality of protrusions are formed,
the protrusions are formed by placing a negative film having a predetermined shape on a photosensitive resin that will become a printing plate, and allowing light to pass through the predetermined shaped portion of the negative film and harden the photosensitive resin in the portion that is hit by the light;
The predetermined shape formed on the negative film is a shape (E) in which two or more halftone dot patterns are superimposed on the same plane such that at least one of the dots in one halftone dot pattern overlaps with at least one of the dots in a different halftone dot pattern.
また、本発明の印刷版の製造方法は、所定形状を有するネガフィルムを作製する工程と、上記ネガフィルムを印刷版となる感光性樹脂に載置する工程と、上記ネガフィルムが載置された上記感光性樹脂に上記ネガフィルムを通して光を照射し、光が上記ネガフィルムを通過する位置で上記感光性樹脂を硬化させる工程と、を有する印刷版の製造方法であって、
上記印刷版が、頂面に複数の突起が形成された印刷用凸部を備えており、
上記ネガフィルム作製工程が、2つ以上の網点パターンを同一平面上で互いの位置を、網点パターンが有する各点の少なくとも一つが、異なる網点パターンが有する各点の少なくとも一つと重なるように重ね合わせた形状(E)をネガフィルムに形成するものであり、
上記感光性樹脂硬化工程において、上記ネガフィルムに形成された形状(E)部分を光が通過して光が当たった感光性樹脂を硬化させ、硬化した部分によって上記突起が形成されるという方法をとる。
The present invention also provides a method for producing a printing plate, the method comprising the steps of: preparing a negative film having a predetermined shape; placing the negative film on a photosensitive resin that will become a printing plate; and irradiating the photosensitive resin on which the negative film is placed with light through the negative film, thereby curing the photosensitive resin at a position where the light passes through the negative film,
The printing plate has a printing convex portion having a plurality of protrusions formed on a top surface thereof,
the negative film preparation step forms a shape (E) on the negative film in which two or more halftone dot patterns are superimposed on the same plane such that at least one of the dots of one halftone dot pattern overlaps with at least one of the dots of a different halftone dot pattern,
In the photosensitive resin hardening step, light passes through the shape (E) portion formed on the negative film to harden the photosensitive resin on which the light strikes, and the protrusions are formed by the hardened portions.
上記配向膜の膜厚ムラの発生位置に規則性があると、膜厚ムラは目立ち易い。換言すれば、その規則性が崩れると、膜厚ムラは目立ちにくくなる。
本発明者らは、その点に着目し、上記膜厚ムラの規則的な発生を抑制することにより膜厚ムラを目立ちにくくできることを見出した。
If there is regularity in the positions where the thickness unevenness of the alignment film occurs, the thickness unevenness is easily noticeable. In other words, if the regularity is lost, the thickness unevenness becomes less noticeable.
The present inventors have focused on this point and discovered that by suppressing the regular occurrence of the above-mentioned thickness unevenness, the thickness unevenness can be made less noticeable.
すなわち、本発明は、上記の目的を達成するために、以下の[1]~[6]を、その要旨とする。
[1]
頂面に複数の突起が形成された印刷用凸部を備えた印刷版であって、
上記突起が、所定形状が形成されたネガフィルムを印刷版となる感光性樹脂に載置し、上記ネガフィルムの所定形状部分を光が通過して光が当たった部分の感光性樹脂を硬化させることにより形成されたものであり、
上記ネガフィルムに形成された所定形状が、2つ以上の網点パターンを同一平面上で互いの位置を、網点パターンが有する各点の少なくとも一つが、異なる網点パターンが有する各点の少なくとも一つと重なるように重ね合わせた形状(E)であることを特徴とする印刷版。
[2]
上記突起の頂面形状が、上記(E)形状と同一である、[1]記載の印刷版。
[3]
上記網点パターンが、行方向及び列方向に等間隔のピッチで網点が並ぶものである、[1]又は[2]記載の印刷版。
[4]
上記(E)の形状が、ベースとなる網点パターンMと、ベースに重ね合わせる網点パターンM1とを、下記の式(1)を満たすように角度を変えて重ね合わせた形状である、[1]~[3]のいずれかに記載の印刷版。
0°<α1<90°・・・(1)
但し、式(1)において、α1は、網点パターンMにおける行方向の隣り合う網点の中心を結ぶ仮想線M'と、網点パターンM1における行方向の隣り合う網点の中心を結ぶ仮想線M1'とでなす角である。
[5]
上記ベースに重ね合わせる網点パターンを複数有し、各網点パターンにおける行方向の隣り合う網点の中心を結ぶ仮想線の交点をRPとしたときに、上記ベースとなる網点パターンの仮想線M'が交点RPを通り、ベースに重ね合わせる網点パターンの複数の仮想線が上記ベースとなる網点パターンの仮想線M'に対して互いの角度を変えている、[4]記載の印刷版。
[6]
所定形状を有するネガフィルムを作製する工程と、上記ネガフィルムを印刷版となる感光性樹脂に載置する工程と、上記ネガフィルムが載置された上記感光性樹脂に上記ネガフィルムを通して光を照射し、光が上記ネガフィルムを通過する位置で上記感光性樹脂を硬化させる工程と、を有する印刷版の製造方法であって、
上記印刷版が、頂面に複数の突起が形成された印刷用凸部を備えており、
上記ネガフィルム作製工程が、2つ以上の網点パターンを同一平面上で互いの位置を、網点パターンが有する各点の少なくとも一つが、異なる網点パターンが有する各点の少なくとも一つと重なるように重ね合わせた形状(E)をネガフィルムに形成するものであり、
上記感光性樹脂硬化工程において、上記ネガフィルムに形成された形状(E)部分を光が通過して光が当たった感光性樹脂を硬化させ、硬化した部分によって上記突起が形成されることを特徴とする印刷版の製造方法。
[7]
上記網点パターンが、行方向及び列方向に等間隔のピッチで網点が並ぶものである、[6]記載の印刷版の製造方法。
That is, in order to achieve the above object, the present invention provides the following [1] to [6].
[1]
A printing plate having a printing convex portion on a top surface of which a plurality of protrusions are formed,
the protrusions are formed by placing a negative film having a predetermined shape on a photosensitive resin that will become a printing plate, and allowing light to pass through the predetermined shaped portion of the negative film and harden the photosensitive resin in the portion that is hit by the light;
The printing plate is characterized in that the predetermined shape formed on the negative film is a shape (E) in which two or more halftone dot patterns are superimposed on the same plane such that at least one of the dots of one halftone dot pattern overlaps with at least one of the dots of a different halftone dot pattern.
[2]
The printing plate according to [1], wherein the top shape of the protrusions is the same as the shape (E) above.
[3]
The printing plate according to [1] or [2], wherein the halftone dot pattern is one in which the halftone dots are arranged at equal intervals in both the row and column directions.
[4]
The printing plate according to any one of [1] to [3], wherein the shape of (E) is a shape in which a base halftone dot pattern M and a halftone dot pattern M1 to be overlaid on the base are overlaid at different angles so as to satisfy the following formula (1).
0°<α 1 <90°...(1)
In equation (1), α 1 is the angle between an imaginary line M' connecting the centers of adjacent dots in the row direction in dot pattern M and an imaginary line M1' connecting the centers of adjacent dots in the row direction in dot pattern M1.
[5]
The printing plate according to [4] has a plurality of halftone dot patterns to be superimposed on the base, and when the intersection point RP is an intersection point of imaginary lines connecting the centers of adjacent halftone dots in the row direction in each halftone dot pattern, the imaginary line M' of the base halftone dot pattern passes through the intersection point RP, and the multiple imaginary lines of the halftone dot patterns to be superimposed on the base are angled differently from each other with respect to the imaginary line M' of the base halftone dot pattern.
[6]
A method for producing a printing plate, comprising the steps of: preparing a negative film having a predetermined shape; placing the negative film on a photosensitive resin that will become a printing plate; and irradiating the photosensitive resin on which the negative film is placed with light through the negative film, thereby curing the photosensitive resin at a position where the light passes through the negative film,
The printing plate has a printing convex portion having a plurality of protrusions formed on a top surface thereof,
the negative film preparation step forms a shape (E) on the negative film in which two or more halftone dot patterns are superimposed on the same plane such that at least one of the dots of one halftone dot pattern overlaps with at least one of the dots of a different halftone dot pattern,
A method for producing a printing plate, characterized in that in the photosensitive resin hardening step, light passes through the shape (E) portion formed on the negative film to harden the photosensitive resin exposed to the light, and the protrusions are formed by the hardened portions.
[7]
The method for producing a printing plate according to [6], wherein the halftone dot pattern has halftone dots arranged at equal intervals in both row and column directions.
本発明の印刷版は、突起の頂面形状が、2つ以上の網点パターンを同一平面上で互いの位置を、網点パターンが有する各点の少なくとも一つが、異なる網点パターンが有する各点の少なくとも一つと重なるように重ね合わせた形状(E形状)と同一に形成されているので、突起及び隙間部の規則性が崩されており、アレイ基板上に設けられる配向膜の膜厚ムラが規則的に発生するのを抑制することができる。その結果、上記膜厚ムラを目立ちにくくすることができる。 The printing plate of the present invention has a top surface shape of the protrusions that is formed to be the same as the shape (E-shape) of two or more halftone dot patterns superimposed on the same plane such that at least one of the points of one halftone dot pattern overlaps with at least one of the points of a different halftone dot pattern. This breaks down the regularity of the protrusions and gaps, making it possible to suppress the occurrence of regular unevenness in the film thickness of the alignment film provided on the array substrate. As a result, the unevenness in the film thickness can be made less noticeable.
なかでも、上記網点パターンが、行方向及び列方向に等間隔のピッチで網点が並ぶものである場合には、網点パターン自体の作成が容易となり、上記突起及び隙間部の規則性をより簡単に崩すことができる。 In particular, when the halftone dot pattern has halftone dots arranged at equal intervals in the row and column directions, the halftone dot pattern itself is easy to create, and the regularity of the protrusions and gaps can be more easily disrupted.
そして、上記E形状が、ベースとなる網点パターンMにおける行方向の隣り合う網点の中心を結ぶ仮想線M'と、上記ベースに重ね合わせる網点パターンM1における行方向の隣り合う網点の中心を結ぶ仮想線M1'とのなす角α1が以下の式(1)を満たしている場合には、上記突起及び隙間部の規則性をより確実に崩すことができる。
0°<α1<90°・・・(1)
Furthermore, when the angle α1 between an imaginary line M' connecting the centers of adjacent dots in the row direction in the base dot pattern M and an imaginary line M1 ' connecting the centers of adjacent dots in the row direction in the dot pattern M1 to be superimposed on the base satisfies the following formula (1), the regularity of the protrusions and gaps can be more reliably disrupted.
0°<α 1 <90°...(1)
上記ベースに重ね合わせる網点パターンを複数有し、これらの網点パターンにおける行方向の隣り合う網点の中心を結ぶ仮想線の交点をRPとしたときに、上記ベースとなる網点パターンの仮想線M'が交点RPを通り、ベースに重ね合わせる網点パターンの複数の仮想線が上記ベースとなる網点パターンの仮想線M'に対して互いの角度を変えている場合には、上記突起及び隙間部の規則性をより確実に、簡単に崩すことができる。 If there are multiple halftone dot patterns to be overlaid on the base, and the intersection point RP is the imaginary line connecting the centers of adjacent halftone dots in the row direction in these halftone dot patterns, and the imaginary line M' of the base halftone dot pattern passes through the intersection point RP, and the multiple imaginary lines of the halftone dot patterns to be overlaid on the base are at different angles to the imaginary line M' of the base halftone dot pattern, the regularity of the protrusions and gaps can be more reliably and easily disrupted.
また、本発明の印刷版の製造方法は、下記(E)の形状が形成されたネガフィルムを、印刷版となる感光性樹脂に載置する工程と、上記ネガフィルムが載置された上記感光性樹脂に光を照射し、光が上記ネガフィルムを通過する位置で上記感光性樹脂を硬化させる工程と、を有することにより、上記突起の頂面形状を下記(E)の形状に対応させることができ、上記突起及び隙間部の規則性がない印刷版を形成することができる。
(E)2つ以上の網点パターンを同一平面上で互いの位置をずらして重ね合わせた形状。
In addition, the method for manufacturing a printing plate of the present invention includes the steps of placing a negative film having the shape (E) below formed thereon on a photosensitive resin that will become the printing plate, and irradiating light onto the photosensitive resin on which the negative film is placed, and curing the photosensitive resin at the position where the light passes through the negative film.This makes it possible to make the top shape of the protrusions correspond to the shape (E) below, and to form a printing plate that is free of regularity in the protrusions and gaps.
(E) A shape in which two or more halftone dot patterns are superimposed on the same plane with their positions shifted from each other.
なかでも、上記網点パターンが、行方向及び列方向に等間隔のピッチで網点が並ぶものの場合には、上記突起及び隙間部の規則性をより一層好適に崩すことができる。 In particular, when the halftone dot pattern has halftone dots arranged at equal intervals in the row and column directions, the regularity of the protrusions and gaps can be broken down even more effectively.
つぎに、本発明の実施の形態を図面にもとづいて詳しく説明する。
但し、本発明は、次に説明する実施の形態に限定されるものではない。
また、本発明において、「P以上」(Pは任意の数字)と表現した場合、「Pより大きいことが好ましい」旨の意も包含する。
Next, an embodiment of the present invention will be described in detail with reference to the drawings.
However, the present invention is not limited to the embodiment described below.
In the present invention, the expression "P or more" (P is an arbitrary number) also includes the meaning that "larger than P is preferable."
図1(a)は、本発明の印刷版の一実施の形態を示す平面図であり、(b)は、(a)のR-R断面の要部拡大図であり、(c)は、(b)の要部断面拡大図である。 FIG. 1(a) is a plan view showing one embodiment of a printing plate of the present invention, (b) is an enlarged view of the essential parts of the R-R cross section of (a), and (c) is an enlarged view of the essential parts of the cross section of (b).
本発明の一実施の形態に係る印刷版Pは、平面視長方形の平板状の基部1と、この基部1の表面の中央部に形成された平面視長方形の印刷用凸部2とを備えており、この印刷用凸部2の頂面には複数の突起3及び隙間部4(図2(a)参照)が分布形成されている。印刷版Pは、フレキソ印刷に用いられる。上記印刷版Pは、印刷機の版胴51の周側面に装着可能となるよう柔軟性を有している(図7参照)。その印刷版Pの形成材料は、例えば、感光性樹脂、ゴム等である。
The printing plate P according to one embodiment of the present invention comprises a
上記基部1と印刷用凸部2と突起3とは、一体に形成されている。そして、この実施の形態では、平面視長方形の上記印刷用凸部2の長辺に沿う矢印の方向が印刷方向に設定されている。上記印刷用凸部2の頂面には、以下に示すように、複数の突起3間に隙間部4が分布形成されており、その隙間部4に、インクが保持されるようになっている。
The
すなわち、図2(a)は、印刷用凸部2に形成されている突起3の一部を示す斜視図であり、図2(b)は、印刷用凸部2を側断面視でみたときに、上記突起3と隙間部4により印刷用凸部2に形成される高低差を示すグラフ図である。
図1(c)及び図2(b)に示すように、突起3及び隙間部4は、印刷用凸部2に規則性を乱した状態で形成されている。
また、図2(a)に示す突起3間に形成される隙間部4は、例えば、その最大深度は15.7μmで、セル容積は3.69cm3/cm2であり、複数の突起が規則的に配置される従来の印刷版と同程度のセル容積を有している。
なお、図1(c)、図2(a)及び図2(b)に示す印刷用凸部2の形状は、それぞれに一例を示すものであり、互いの形状は一致していない。
That is, Figure 2(a) is an oblique view showing a part of a
As shown in FIG. 1(c) and FIG. 2(b), the
Furthermore, the
It should be noted that the shapes of the printing
図3は、本発明における(E)形状の一例を示す図である。図3に示したパターンRMは、網点パターンを2つ以上の任意の数(この例では4つ、図5参照)だけ用いて、同一平面上で互いの位置を、上記網点パターンが有する各点の少なくとも一つが、異なる網点パターンが有する各点の少なくとも一つと重なるように重ね合わせて形成される。このとき、各網点パターンは、互いに同一であってもよいし、線数等が異なったものであってもよい。但し、モアレの発生をより抑制できる点から、互いに線数等が異なったものを用いることが好ましい。 FIG. 3 is a diagram showing an example of the (E) shape in the present invention. The pattern RM shown in FIG. 3 is formed by using any number of halftone dot patterns, two or more (four in this example, see FIG. 5), and overlapping them on the same plane so that at least one of the dots in one halftone dot pattern overlaps with at least one of the dots in a different halftone dot pattern. In this case, the halftone dot patterns may be the same as each other, or may have different line numbers, etc. However, it is preferable to use patterns with different line numbers, etc., in order to further suppress the occurrence of moire.
本発明における網点パターンは、網点の配列パターンに規則性があるものであればどのようなものであってもよく、行方向と列方向とで規則性が異なるものであってもよい。但し、網点が、行方向及び列方向に等間隔のピッチで並ぶものであれば、計算によってより確実に規則性を乱した(E)形状を作成できる。
なお、通常、「網点」とは、印刷物の濃淡を表現するために網状に配置された点を意味するが、本発明においては、印刷物の濃淡を表現ものに限らず、予め定められた規則性を有する網状に配置された点全般を意味する。
The halftone dot pattern in the present invention may be any pattern in which the halftone dots are arranged with regularity, and the regularity may differ between the row and column directions. However, if the halftone dots are arranged at equal intervals in the row and column directions, the shape (E) with the regularity disrupted can be created more reliably by calculation.
Generally, the term "halftone dots" refers to dots arranged in a mesh pattern to express the shades of a printed matter, but in the present invention, the term is not limited to dots that express the shades of a printed matter, but refers to dots in general that are arranged in a mesh pattern with a predetermined regularity.
上記(E)形状は、例えば、以下のようにして作成することができる。
ここで、図4(a)は、網点の配列を示す網点パターンMを示し、図4(b)は、ベースとなる網点パターンMと、上記ベースに重ねる網点パターンM1~M3とを示している。
The above-mentioned shape (E) can be produced, for example, as follows.
Here, FIG. 4(a) shows a halftone dot pattern M showing an arrangement of halftone dots, and FIG. 4(b) shows the base halftone dot pattern M and halftone dot patterns M1 to M3 to be superimposed on the base.
そして、図4(b)に示すように、ベースとなる網点パターンMにおける行方向の隣り合う網点の中心(Mc)を結ぶ仮想線M'と、上記ベースに重ね合わせる網点パターンM1における行方向の隣り合う網点の中心(M1c)を結ぶ仮想線M1'とのなす角α1が以下の式(1)を満たしていることが、より規則性を乱すことができる点で好ましい。上記ベースに重ね合わせる網点パターンを2つ以上用いる場合には、それぞれの仮想線と仮想線M'とがなす角が下記の式(1)を満たしていればよい。
0°<α1<90°・・・(1)
4(b), it is preferable that the angle α1 between a virtual line M' connecting the centers (Mc) of adjacent dots in the row direction in the base dot pattern M and a virtual line M1' connecting the centers (M1c) of adjacent dots in the row direction in the dot pattern M1 to be superimposed on the base satisfy the following formula (1), in order to further disrupt the regularity. When two or more dot patterns are used to be superimposed on the base, it is only necessary that the angle between each virtual line and the virtual line M' satisfy the following formula (1).
0°<α 1 <90°...(1)
とりわけ、上記ベースに重ね合わせる網点パターンを複数(例えば、網点パターンM1,M2,M3,‥‥)有し、これらの網点パターンにおける行方向の隣り合う網点の中心(M1c,M2c,M3c,…)を結ぶ仮想線の交点をRPとしたときに、上記ベースとなる網点パターンの仮想線M'が交点RPを通り、ベースに重ね合わせる網点パターンの複数の仮想線が上記ベースとなる網点パターンの仮想線M'に対して互いの角度を変えていると、規則性をより確実に乱すことができるため、好適である。
例えば、ベースとなる網点パターンMと、上記ベースに重ね合わせる網点パターン3つ(網点パターンM1,M2,M3)の、合計4つの網点パターンを用いる場合には、これらの仮想線がなす角α1、α2、α3が、0°<α1<α2<α3<90°の関係となるようにすることが好ましく、なかでも互いの角度が10°以上離れていることがより好ましい。
In particular, when there are multiple halftone dot patterns (e.g., halftone dot patterns M1, M2, M3, ...) to be superimposed on the base, and the intersection point RP is the imaginary line connecting the centers of adjacent halftone dots in the row direction (M1c, M2c, M3c, ...) in these halftone dot patterns, it is preferable that the imaginary line M' of the base halftone dot pattern passes through the intersection point RP and the multiple imaginary lines of the halftone dot patterns to be superimposed on the base are angled differently relative to the imaginary line M' of the base halftone dot pattern, as this can more reliably disrupt the regularity.
For example, when using a total of four halftone dot patterns, consisting of a base halftone dot pattern M and three halftone dot patterns (halftone dot patterns M1, M2, M3) to be superimposed on the base, it is preferable that the angles α1 , α2 , α3 formed by these imaginary lines satisfy the relationship 0°< α1 < α2 < α3 <90°, and it is even more preferable that the angles are separated by 10° or more.
そして、図3に示したパターンRMは、図5に示すように、これら仕様の異なる網点パターンM、M1~M3を重ね合わせたものである。パターンRMを描画してネガにして、ネガポジの原理で印刷版形成用のネガフィルム(マスク)を作成する。 The pattern RM shown in Figure 3 is a superposition of the halftone dot patterns M, M1 to M3, which have different specifications, as shown in Figure 5. Pattern RM is drawn and made into a negative, and a negative film (mask) for forming a printing plate is created using the negative-positive principle.
このように、網点パターンM、M1~M3を重ね合わせることで、規則性が乱されたパターンRMを形成する。ここでは、4つの網点パターンM、M1~M3を用いてパターンRMを形成する例を示しているが、パターンRMは、2つ以上の網点パターンを用いて形成されるものであればよく、4つの網点パターンに限られない。複数の網点パターンを重ね合わせる角度を変化させることで、複数の網点パターンの重ね合わせにより形成されるパターンRMの形状は無限とすることができるが、特異なムラが極力発生しない組み合わせを選択することが好ましい。 In this way, by overlapping the halftone dot patterns M, M1 to M3, a pattern RM with disrupted regularity is formed. Here, an example is shown in which the pattern RM is formed using four halftone dot patterns M, M1 to M3, but the pattern RM can be formed using two or more halftone dot patterns and is not limited to four halftone dot patterns. By changing the angle at which the multiple halftone dot patterns are overlapped, the shape of the pattern RM formed by overlapping multiple halftone dot patterns can be made infinite, but it is preferable to select a combination that generates as little unusual unevenness as possible.
ただし、アレイ基板20に形成されたコンタクトホールCHの配置の規則性との干渉を確実に回避して、膜厚ムラが規則的に発生することを抑制するためには、4つ以上の網点パターンを重ね合わせたパターンRMを用いることが好ましい。
However, in order to reliably avoid interference with the regularity of the arrangement of the contact holes CH formed in the
印刷版Pの製造方法は、例えば、規則性が乱された上記パターンRM(E形状)が形成されたネガフィルムを作製する工程と、上記ネガフィルムを印刷版Pとなる感光性樹脂に載置する工程と、上記ネガフィルムが載置された上記感光性樹脂に上記ネガフィルムを通して光を照射し、光が上記ネガフィルムを通過する位置で上記感光性樹脂を硬化させる工程と、を有するフォトリソグラフィ法があげられる。
そして、上記ネガフィルム作製工程が、2つ以上の網点パターンを同一平面上で互いの位置を、網点パターンが有する各点の少なくとも一つが、異なる網点パターンが有する各点の少なくとも一つと重なるように重ね合わせた形状(E)をネガフィルムに形成するものであると、上記感光性樹脂硬化工程において、上記ネガフィルムに形成された形状(E)部分を光が通過して光が当たった感光性樹脂を硬化した部分が上記突起3となる。また、上記ネガフィルムを光が通過せず光が当たらない感光性樹脂部分が上記隙間部4となる。
A method for manufacturing the printing plate P can be, for example, a photolithography method including the steps of preparing a negative film on which the pattern RM (E-shape) with disrupted regularity is formed, placing the negative film on a photosensitive resin that will become the printing plate P, and irradiating the photosensitive resin on which the negative film is placed with light through the negative film to harden the photosensitive resin at the position where the light passes through the negative film.
If the negative film preparation step involves forming a shape (E) on the negative film by overlapping two or more halftone dot patterns on the same plane such that at least one of the dots of one halftone dot pattern overlaps at least one of the dots of a different halftone dot pattern, then in the photosensitive resin hardening step, the portions of the photosensitive resin that are hit by light passing through the portions of shape (E) formed on the negative film become the
図10(a),(b)は、フォトリソグラフィ法による上記印刷版Pの製造方法を説明するものである。
まず、図10(a)に示すように、2つ以上の網点パターンを同一平面上で互いの位置を、網点パターンが有する各点の少なくとも一つが、異なる網点パターンが有する各点の少なくとも一つと重なるように重ね合わせた形状(E)が光の透過部分として形成されたネガフィルムを作製する。なお、図10(a),(b)において、ネガフィルムの光の透過部分は、白抜きで示している。
ついで、図10(b)に示すように、ワークステージガラス8とワークガラスカバー7との間に、ネガフィルム5を載置した感光性樹脂6を配置し、矢印で示す方法に光を照射する。上記照射された光は、ワークステージガラス8と上記形状(E)を透過し、この透過した光によって、上記感光性樹脂6が部分的に硬化する。
そして、上記感光性樹脂6において、硬化した部分以外を洗浄して取り除くことにより、上記突起3および隙間部4が形成され、上記突起3の頂面3aの形状が、上記(E)形状と同一になった印刷版Pを製造することができる(図2(a)参照)。
10(a) and (b) are diagrams for explaining a method for producing the printing plate P by photolithography.
First, as shown in Fig. 10(a), a negative film is prepared in which two or more halftone dot patterns are superimposed on the same plane such that at least one of the dots of one halftone dot pattern overlaps at least one of the dots of a different halftone dot pattern, forming a shape (E) as a light transmitting portion. Note that in Figs. 10(a) and 10(b), the light transmitting portions of the negative film are shown as white.
10(b), the
Then, by washing and removing all but the hardened portions of the
得られた印刷版Pは、フレキソ印刷の印刷版として好適に用いられる。図7は、フレキソ印刷機の一例が示されている。このものは、印刷版Pを装着する円柱状の版胴51と、上記印刷版Pにインクを付着させるアニロックスロール52と、このアニロックスロール52の表面にインクを供給するインク供給装置53と、上記アニロックスロール52の表面の余剰なインクをかきとるドクター54と、印刷対象となる被印刷体Qを載置する印刷ステージ55とを備えている。
The obtained printing plate P is suitable for use as a printing plate for flexographic printing. Figure 7 shows an example of a flexographic printing press. This press is equipped with a
そして、上記印刷機によるフレキソ印刷は、つぎのようにしてなされる。すなわち、印刷版Pを版胴51の周側面に装着し、その版胴51を回転させながら、インク供給装置53から供給されたインクを、アニロックスロール52を介して、印刷版Pの印刷領域に付着させ、その付着したインクを、印刷ステージ55に載置したガラス基板等の被印刷体Qに転写することにより、印刷がなされる。このとき、版胴51の回転に同期させて、印刷ステージ55を矢印の方向にスライドさせる。
Flexographic printing with the above printing press is performed as follows. That is, printing plate P is attached to the peripheral surface of
ここで、印刷版Pは、図1(c)に示したように、上記印刷用凸部2の頂面には、複数の突起3間に隙間部4が分布形成されており、その隙間部4に、インクが保持されている。
As shown in FIG. 1(c), the printing plate P has
このようにして被印刷体Qにインクを転写すると、通常、被印刷体Qがアレイ基板20である場合には、コンタクトホールCH周辺では、表面張力やコンタクトホール形成時に生じた微細なくず(残渣)等によってインクがはじかれ、コンタクトホールCH内にインクが十分に入り込まず、コンタクトホールCH周辺でのインクの膜厚が不均一となり、得られる配向膜の膜厚ムラが生じることがある。
When ink is transferred to the substrate Q in this manner, typically when the substrate Q is an
しかし、本発明の印刷版Pの印刷用凸部2上には、突起3及び隙間部4が、規則性を乱した状態で形成されているため、コンタクトホールCHが規則的な配置でアレイ基板20に形成されていたとしても、配向膜の膜厚ムラが規則的に発生せず、膜厚ムラが発生したとしても目立ちにくくなる。
However, since the
このように、本発明の印刷版Pを用いたフレキソ印刷によれば、液晶パネルに用いられるアレイ基板上に形成される配向膜を、膜厚ムラが規則的に発生するのを抑制した状態で形成できる。 In this way, by using flexographic printing with the printing plate P of the present invention, it is possible to form an alignment film on an array substrate used in a liquid crystal panel while suppressing the occurrence of regular unevenness in film thickness.
上記実施例においては、本発明における具体的な形態について示したが、上記実施例は単なる例示にすぎず、限定的に解釈されるものではない。当業者に明らかな様々な変形は、本発明の範囲内であることが企図されている。 The above examples show specific embodiments of the present invention, but the examples are merely illustrative and should not be interpreted as limiting. Various modifications that are obvious to those skilled in the art are intended to be within the scope of the present invention.
本発明の印刷版は、膜厚ムラが目立ちにくい印刷版として有用に利用できる。 The printing plate of the present invention can be useful as a printing plate in which unevenness in film thickness is less noticeable.
P 印刷版
2 印刷用凸部
3 突起
3a 突起の頂面
4 隙間部
P: printing plate 2: printing convex portion 3: projection 3a: top surface of projection 4: gap portion
Claims (7)
上記突起が、所定形状が形成されたネガフィルムを印刷版となる感光性樹脂に載置し、上記ネガフィルムの所定形状部分を光が通過して光が当たった部分の感光性樹脂を硬化させることにより形成されたものであり、
上記ネガフィルムに形成された所定形状が、2つ以上の網点パターンを同一平面上で互いの位置を、網点パターンが有する各点の少なくとも一つが、異なる網点パターンが有する各点の少なくとも一つと重なるように重ね合わせた形状(E)であることを特徴とする印刷版。 A printing plate having a printing convex portion on a top surface of which a plurality of protrusions are formed,
the protrusions are formed by placing a negative film having a predetermined shape on a photosensitive resin that will become a printing plate, and allowing light to pass through the predetermined shaped portion of the negative film and harden the photosensitive resin in the portion that is hit by the light;
The printing plate is characterized in that the predetermined shape formed on the negative film is a shape (E) in which two or more halftone dot patterns are superimposed on the same plane such that at least one of the dots of one halftone dot pattern overlaps with at least one of the dots of a different halftone dot pattern.
0°<α1<90°・・・(1)
但し、式(1)において、α1は、網点パターンMにおける行方向の隣り合う網点の中心を結ぶ仮想線M'と、網点パターンM1における行方向の隣り合う網点の中心を結ぶ仮想線M1'とでなす角である。 The printing plate according to any one of claims 1 to 3, wherein the shape of (E) is a shape in which a base halftone dot pattern M and a halftone dot pattern M1 to be overlaid on the base are overlaid at different angles so as to satisfy the following formula (1):
0°<α 1 <90°...(1)
In equation (1), α 1 is the angle between an imaginary line M' connecting the centers of adjacent dots in the row direction in dot pattern M and an imaginary line M1' connecting the centers of adjacent dots in the row direction in dot pattern M1.
上記印刷版が、頂面に複数の突起が形成された印刷用凸部を備えており、
上記ネガフィルム作製工程が、2つ以上の網点パターンを同一平面上で互いの位置を、網点パターンが有する各点の少なくとも一つが、異なる網点パターンが有する各点の少なくとも一つと重なるように重ね合わせた形状(E)をネガフィルムに形成するものであり、
上記感光性樹脂硬化工程において、上記ネガフィルムに形成された形状(E)部分を光が通過して光が当たった感光性樹脂を硬化させ、硬化した部分によって上記突起が形成されることを特徴とする印刷版の製造方法。 A method for producing a printing plate, comprising the steps of: preparing a negative film having a predetermined shape; placing the negative film on a photosensitive resin that will become a printing plate; and irradiating the photosensitive resin on which the negative film is placed with light through the negative film, thereby curing the photosensitive resin at a position where the light passes through the negative film,
The printing plate has a printing convex portion having a plurality of protrusions formed on a top surface thereof,
the negative film preparation step forms a shape (E) on the negative film in which two or more halftone dot patterns are superimposed on the same plane such that at least one of the dots of one halftone dot pattern overlaps with at least one of the dots of a different halftone dot pattern,
A method for producing a printing plate, characterized in that in the photosensitive resin hardening step, light passes through the shape (E) portion formed on the negative film to harden the photosensitive resin exposed to the light, and the protrusions are formed by the hardened portions.
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| CN202480005749.7A CN120390694B (en) | 2023-04-14 | 2024-04-11 | Printing plate and its manufacturing method |
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| CN120390694A (en) | 2025-07-29 |
| TW202446179A (en) | 2024-11-16 |
| JPWO2024214783A1 (en) | 2024-10-17 |
| KR102894165B1 (en) | 2025-12-01 |
| CN120390694B (en) | 2025-12-05 |
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