WO2024212805A1 - Continuous graphitization and purification furnace, and protection device and cooling system therefor - Google Patents
Continuous graphitization and purification furnace, and protection device and cooling system therefor Download PDFInfo
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- WO2024212805A1 WO2024212805A1 PCT/CN2024/083925 CN2024083925W WO2024212805A1 WO 2024212805 A1 WO2024212805 A1 WO 2024212805A1 CN 2024083925 W CN2024083925 W CN 2024083925W WO 2024212805 A1 WO2024212805 A1 WO 2024212805A1
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- water
- graphitization
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- water pump
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/20—Graphite
- C01B32/205—Preparation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B1/00—Shaft or like vertical or substantially vertical furnaces
- F27B1/08—Shaft or like vertical or substantially vertical furnaces heated otherwise than by solid fuel mixed with charge
Definitions
- the invention relates to the technical field of graphite material manufacturing, in particular to a continuous graphitization and purification furnace and a protective device and a cooling system thereof.
- the current production of graphite negative electrode materials includes the crushing, drying, fine crushing, coating, granulation, graphitization and other processing processes of raw materials. It is a periodic intermittent operation. The materials after coating and carbonization need to be cooled and then graphitized. The graphitization equipment such as Acheson graphitization furnace, internal string graphitization furnace, graphitization box furnace, etc. cannot be produced continuously. On the one hand, a large amount of heat will be generated in the production process of negative electrode materials and stored in the insulation material, resistor material and furnace refractory material.
- the graphitization furnace is a kind of equipment used in the chemical field, usually used for graphitization of materials such as polyacrylonitrile carbon fiber, further removing nitrogen, oxygen, hydrogen and other elements, and converting the fiber from a chaotic layer structure to a graphite-like structure.
- the working temperature is as high as 2800°C, the heating rate is greater than 60 degrees per hour, and it is in an inert gas atmosphere with a slight positive pressure of 0.1 ⁇ 0.4MPa.
- the furnace body pressure stabilization system can stabilize the pressure in the furnace, but when water leakage or material blockage occurs in the graphitization furnace, the gas pressure in the furnace increases sharply. At this time, the furnace body pressure stabilization system fails, and the high-pressure and high-temperature materials in the furnace urgently need a discharge channel, otherwise it will cause greater risks.
- the present invention aims to solve at least one of the deficiencies in the prior art.
- the present invention provides a continuous graphitization and purification furnace, comprising:
- a vertical furnace body having a cavity inside, and an inert gas pipe communicating with the cavity for providing a protective atmosphere;
- An induction coil is arranged in the vertical furnace body and extends upward from the bottom of the vertical furnace body, wherein the core of the induction coil is provided with a crucible group consisting of a plurality of coaxial vertically stacked bottomless crucibles, and an insulation layer is provided between the crucible group and the induction coil;
- a first driving device is arranged at the top of the vertical furnace body, and a first graphite shaft is drivingly connected to the first driving device, an upper stirring blade is connected to the first graphite shaft, the first graphite shaft extends from the top of the vertical furnace body into the bottomless crucible at the top of the crucible group, and the upper stirring blade is used to stir the material;
- a cooler is connected to the discharge port at the bottom end of the vertical furnace body, the bottom of the cooler is connected to a second driving device, the second driving device is transmission-connected to a second graphite shaft, a lower stirring blade is connected to the second graphite shaft, the second graphite shaft extends from the bottom of the cooler into the cooler and extends to the bottomless crucible at the bottom of the crucible group, and the lower stirring blade is used to stir the material;
- a discharging mechanism disposed below the cooler
- a number of temperature measuring channels pass through the induction coil and the insulation layer and directly reach the crucible group, and infrared thermometers are provided in the temperature measuring channels.
- the upper and lower adjacent bottomless crucibles are connected by a convex stopper and a concave stopper respectively arranged on the two upper and lower adjacent crucibles.
- the thermal insulation layer includes an inner frame body, an intermediate body and an outer thermal insulation body;
- the inner frame body is made of a three-dimensional needle-punched carbon fiber blank, which is shaped, and a carbon source gas is introduced to perform chemical vapor deposition to increase the density to 1.4g/cm3 ⁇ 1.6g/cm3 to prepare a carbon/carbon composite material, and then the carbon/carbon composite material is graphitized at a temperature of 1800 ⁇ 2500°C under the protection of an inert gas or nitrogen to obtain the thermal insulation layer;
- the intermediate body includes at least one layer composed of a plurality of carbon fibers
- a carbon fiber hard felt layer is spliced by carbon fiber hard felt blocks, the carbon fiber hard felt blocks are composed of several layers of carbon fiber carbon felt and resin is brushed or sprayed between the carbon fiber carbon felt layers for solidification and shaping, and then the formed carbon fiber hard felt is cut into several blocks after carbonization and purification treatment.
- the carbon fibers between adjacent carbon fiber hard felt blocks are cut and misaligned with each other, and the resin includes phenolic resin, epoxy resin, furan resin, urea-formaldehyde resin, and vinyl resin; the outer thermal insulation body includes several layers of carbon felt wound around the outside of the intermediate body, and carbon ropes for binding and fixing the carbon felt.
- it also includes a level meter arranged in the topmost crucible of the crucible group for detecting the thickness of the graphitized material, and a PLC or an industrial computer is electrically connected to the level meter and the feeding mechanism to control the feeding amount of the feeding mechanism.
- the discharging mechanism is a discharging screw conveyor
- the cooler has a water cooling jacket, and a water inlet pipe and a water outlet pipe connected to the water cooling jacket.
- the discharge mechanism is connected to a storage bin, a discharge port is provided at the bottom of the cooler, and the discharge mechanism is connected to the discharge port through a pipeline.
- a sealing mechanism is provided at the connection between the upper and lower adjacent bottomless crucibles, and the sealing mechanism includes at least one annular groove on the convex stop, a soft felt layer arranged between the outer side surface of the convex stop and the inner side surface of the concave stop, and graphite powder and resin glue solidified layers respectively arranged between the end face of the convex stop and the bottom face of the concave stop, and between the bottom face of the convex stop and the end face of the concave stop; the annular groove is also provided with a graphite rope for tying the soft felt layer to the annular groove of the convex stop.
- an adaptive protection device which includes a single call valve connected to the vertical furnace body 1, a pressure relief pipe connected to the single call valve, the outlet end of the pressure relief pipe is connected to a water reservoir, a water supply pipe for supplying water to the water reservoir, a water replenishment valve connected to the water supply pipe, and an overflow pipe connected to the water reservoir; the outlet end of the pressure relief pipe is inserted below the water surface of the water reservoir.
- the water level of the water reservoir is lower than the outlet position of the single call valve, and the pressure relief pipe has an inclined section or a vertical section; the inclined section or the vertical section of the pressure relief pipe can accommodate a water volume that is not less than the water storage volume of the water reservoir above the outlet end of the pressure relief pipe.
- the last section of the pressure relief pipe is an inclined section.
- An intelligent protection device for a continuous graphitization and purification furnace includes an explosion relief pipe, a spray tower and a fire water supply system; wherein:
- One end of the explosion relief pipe is connected to the vertical furnace body of the continuous graphitization and purification furnace, and the other end is connected to the spray tower.
- An explosion-proof plate is provided at the inlet of the explosion relief pipe, and an anti-reverse mechanism is provided at the outlet of the explosion relief pipe.
- An inert gas thermal nozzle is provided in the explosion relief pipe, and the inert gas thermal nozzle is connected to the inert gas supply pipe.
- the spray tower is provided with a thermal nozzle and an atomizing nozzle, the fire water supply system supplies water to the thermal nozzle and the atomizing nozzle, and the water supply pipeline of the fire water supply system is provided with a control valve for controlling the water inlet of the atomizing nozzle;
- the explosion-venting pipeline is also connected to a dry powder explosion suppression system, which includes a pressure sensor for measuring the pressure inside the explosion-venting pipeline and/or a flame monitoring sensor for monitoring the flame condition inside the explosion-venting pipeline, a dry powder explosion suppressor connected to the explosion-venting pipeline, and a controller for controlling the opening and closing of the dry powder explosion suppressor.
- the pressure sensor and/or the flame monitoring sensor are electrically connected to the controller; the controller is also electrically connected to the control valve.
- the fire water supply system is a fire gas top pressure water supply system.
- a wire mesh is provided on the top of the spray tower.
- a lightning rod is provided on the top of the spray tower.
- the inert gas thermal nozzle, thermal nozzle and atomizing nozzle are all 90° solid cone nozzles.
- the anti-reverse series mechanism is a self-weight sealing cover, which is hinged to the explosion-relief pipe through a hinge, and a soft felt seal is provided between the end of the explosion-relief pipe near the self-weight sealing cover and the self-weight sealing cover.
- a cooling system for a continuous graphitization and purification furnace comprising a heat exchange mechanism for cooling various parts of the continuous graphitization and purification furnace, a cooling tower connected to a water outlet of the heat exchange mechanism, a water tank connected to the cooling tower, a first water pump whose water inlet is connected to the water tank and whose water outlet is connected to a water inlet of the heat exchange mechanism, and a second water pump connected in parallel with the first water pump; a third water pump connected in parallel with the first water pump and the second water pump, a first control valve arranged on an inlet pipe of the first water pump, a second control valve and a first pressure sensor arranged on an outlet pipe of the first water pump, a third control valve arranged on an inlet pipe of the second water pump, and a pressure sensor arranged on an outlet pipe of the second water pump.
- a fourth control valve and a second pressure sensor arranged on the heat exchange mechanism, a fifth control valve arranged on the inlet pipe of the third water pump, a sixth control valve and a third pressure sensor arranged on the outlet pipe of the third water pump, a flow sensor, a fourth pressure sensor and a one-way valve arranged on the main water inlet pipe of the heat exchange mechanism, and a controller electrically connected to the first control valve, the second control valve, the third control valve, the fourth control valve, the fifth control valve, the sixth control valve, the first water pump, the second water pump, the third water pump, the first pressure sensor, the second pressure sensor, the third pressure sensor and the fourth pressure sensor; the first water pump and the second water pump are powered by a first power supply, and the third water pump is powered by a second power supply.
- the graphitization furnace comprises an upper cover, a cylinder, a lower cover, an induction coil and a cooler;
- the heat exchange mechanism comprises mechanisms for cooling and exchanging heat for the upper cover, the cylinder, the lower cover, the induction coil and the cooler respectively, the mechanism for cooling and exchanging heat for the cylinder comprises a first cooling jacket, and the mechanism for cooling and exchanging heat for the lower cover comprises a second cooling jacket.
- spiral guide plates are provided in both the first cooling jacket and the second cooling jacket.
- the graphitized material undergoes three stages of preheating and exhaust, heat preservation and graphitization, and cooling and discharging during the flow in the bottomless crucible and the cooler, thereby realizing continuous production of the graphitization process, and having a stable temperature field in the continuous graphitization and purification furnace, thereby improving production efficiency and product quality;
- there is upper and lower stirring in the crucible wherein the upper stirring is mainly for accelerating the preheating of the graphitized material and unobstructed exhaust, and the lower stirring is mainly for exhaust and accelerating the cooling of the graphitized material; by adjusting the discharge amount of the discharging mechanism, the time of the graphitization process can be conveniently controlled, thereby improving the quality of the product and balancing production. It is suitable for use with a maximum temperature between 2000°C and 3150°C to meet different graphitization degrees or purification purity requirements.
- the single-call valve when the pressure in the graphitization furnace increases to the opening pressure set by the single-call valve 2, the single-call valve opens, and the graphitization furnace is depressurized through the single-call valve and the pressure relief pipe, and the materials discharged from the graphitization furnace enter the water reservoir, which can effectively avoid the pollution of the environment by dust, causing secondary hazards such as short circuit and fire to electrical components, and can also effectively avoid the harm of dust to people.
- the single-call valve belongs to the mechanical opening method, and the protective device does not have a complex control system. It can effectively prevent the hazards caused by misoperation or sensor delay and damage triggering. It can also open normally in the absence of power, which improves the stability of the system, greatly improves the safety and stability of the operation of the graphitization furnace, and avoids the occurrence of safety accidents and secondary accidents.
- the explosion-proof disk, the thermal nozzle, and the inert gas thermal nozzle are mechanically opened, which can effectively prevent the hazards caused by misoperation or sensor delay or damage triggering, greatly improve the safety and stability of the graphitization furnace, and provide pressure relief, cooling, and inert environment protection in time in unexpected emergency situations to avoid the occurrence of safety accidents and secondary accidents.
- the graphitization furnace cooling system adopts three water pumps connected in parallel to supply circulating cooling water, and one of the three water pumps is powered by a second power supply, which can improve the safety and stability of the operation of the graphitization furnace cooling system.
- FIG1 is a schematic diagram of the structure of a continuous graphitization and purification furnace in an embodiment
- FIG2 is a schematic diagram of the cross-sectional structure of the thermal insulation layer in the embodiment.
- FIG3 is an enlarged view of portion A of FIG2 ;
- Figure 4 is a schematic diagram of the connection structure of upper and lower adjacent bottomless crucibles in an embodiment
- Figure 5 is an enlarged view of part I of Figure 4.
- FIG6 is a schematic diagram of the front view of the structure when the soft felt layer in the embodiment is unfolded
- FIG7 is a schematic diagram of a top view of the structure when the soft felt layer in the embodiment is unfolded
- Figure 8 is a schematic diagram of the partial structure of the cooler in the embodiment.
- FIG. 9 is a schematic diagram of a partial top view of the cooler in the embodiment.
- FIG. 10 is a schematic diagram of the structure of an adaptive protection device for a continuous graphitization and purification furnace.
- FIG. 11 is a schematic diagram of the structure of the intelligent protection device in the embodiment.
- FIG. 12 is a schematic diagram of the front view of the cooling system of the graphitization furnace according to an embodiment.
- FIG. 13 is a schematic diagram of the front structural view of the cooling jacket in the embodiment.
- the continuous graphitization and purification furnace (hereinafter also referred to as continuous graphitization furnace, graphitization furnace, purification furnace) as shown in FIG1 includes:
- a vertical furnace body 1 having a cavity inside, and an inert gas pipe 24 communicating with the cavity for providing a protective atmosphere;
- An induction coil 2 is arranged in the vertical furnace body 1 and extends upward from the bottom of the vertical furnace body 1.
- the core of the induction coil 2 is provided with a crucible group consisting of a plurality of coaxial vertically stacked bottomless crucibles 3.
- a heat-insulating layer 4 is provided between the crucible group 3 and the induction coil 2.
- a first driving device 6 is arranged at the top of the vertical furnace body 1, and a first graphite shaft 7 is transmission-connected to the first driving device 6, an upper stirring blade 8 is connected to the first graphite shaft 7, the first graphite shaft 7 extends from the top of the vertical furnace body 1 into the bottomless crucible 3 at the upper part of the crucible group, and the upper stirring blade 8 is used to stir the material;
- a cooler 10 is connected to the discharge port at the bottom end of the vertical furnace body 1.
- the bottom of the cooler 10 is connected to a second driving device 11.
- the second driving device 11 is connected to a second graphite shaft 12 in a transmission manner.
- a lower stirring blade 13 is connected to the second graphite shaft 12.
- the second graphite shaft 12 extends from the bottom of the cooler 10 into the cooler 10 and extends to the bottomless crucible 3 at the bottom of the crucible group.
- the lower stirring blade 13 is used to stir the material.
- a plurality of temperature measuring channels 17 pass through the induction coil 2 and the insulation layer 4 and directly reach the crucible group.
- Infrared thermometers 18 are provided in the temperature measuring channels 17.
- the upper and lower adjacent bottomless crucibles 3 are connected by a convex stopper 19 and a concave stopper 20 respectively arranged on the upper and lower adjacent bottomless crucibles 3 .
- the continuous graphitization and purification furnace provided by the present invention has a sealing mechanism at the stopper connection between the bottomless crucibles, and the sealing mechanism includes at least two annular grooves 27 provided on the convex stopper 19, a soft felt layer 28 arranged between the outer side surface of the convex stopper 19 and the inner side surface of the concave stopper 20, and a graphite powder and resin glue solidified layer 29 respectively arranged between the end surface of the convex stopper 19 and the bottom surface of the concave stopper 20 and between the bottom surface of the convex stopper 19 and the end surface of the concave stopper 20, located at the annular groove 27, tying the soft felt layer
- the sealing mechanism is made by the following process, as shown in Figures 6 and 7, the soft felt is cut into a suitable width, L-shaped joint surfaces are respectively provided at the overlaps of the two ends of the soft felt, the soft felt is wrapped on the convex stop 19 and then tied with the graphite rope 30, the graphite powder and
- the sealing between crucibles is achieved by fine machining the joint surface to improve the matching accuracy between the crucibles. Because there is often a certain pressure difference between the inside and outside of the crucible, the reliability of the joint surface sealing method is low, which is easy to cause the materials inside and outside the crucible to cross each other, affecting the purity of the graphitized material in the crucible. After being processed by the above technical solution, even if there is a certain pressure difference inside and outside the bottomless crucible, the stop connection between the bottomless crucibles will not leak. After the resin glue in the graphite powder is graphitized at high temperature in the graphitization furnace, the carbon element therein may be graphitized, and other substances will evaporate.
- the soft felt layer 27, the graphite rope 29, and the graphite powder are all resistant to high temperatures and are not easy to damage. It can improve the sealing reliability between the bottomless crucibles in the continuous graphitization and purification furnace, avoid the materials inside and outside the bottomless crucible from crossing each other, and improve the purity of the graphitized materials produced by the continuous graphitization and purification furnace.
- the furnace body 1 includes a cylinder, an upper cover 25 connected to the upper end of the cylinder, and a lower cover 26 connected to the lower end of the cylinder.
- the cylinder, the upper cover 25 and the lower cover 26 are the main supporting parts of the equipment, and their shapes and sizes can be selected and designed according to actual needs.
- the cylinder is a cylindrical cylinder, and the upper cover 25 and the lower cover 26 are selected in the shape of a head.
- the cylindrical cylinder, the upper cover 25, the lower cover 26 and the cooler 10 are all sandwich structures, equipped with cooling water, to meet the requirements of continuous production for equipment cooling.
- the induction coil 2 is annularly located on the lower cover 26.
- the upper and lower bottomless crucibles 3 are connected by stoppers.
- the bottomless crucibles 3 are coaxial when stacked and can be stacked to a corresponding height as required.
- the stacking of multiple bottomless crucibles 3 can simultaneously meet the requirements of bottomless crucible manufacturing, equipment capacity and the residence time of materials in the furnace during the graphitization process.
- the stacked bottomless crucibles 3 are located at the core of the induction coil 2 and on the upward extension line of the core of the induction coil 2.
- the first drive device 6 can be a common structure of a motor driving a reducer.
- the first drive device 6 is connected to the first graphite shaft 7 by transmission.
- the upper stirring blade 8 is connected to the first graphite shaft 7.
- the first drive device 6 drives the upper stirring blade 8 to rotate through the first graphite shaft 7 to stir the material in the upper bottomless crucible 3, so that the graphitized material is heated evenly during the preheating process, achieving the purpose of uniform temperature rise, and at the same time, it is conducive to the escape of the volatilized gas.
- the second drive device 11 can be a common structure of a motor driving a reducer.
- the second drive device 11 is connected to the second graphite shaft 12 by transmission.
- the lower stirring blade 13 is connected to the second graphite shaft 12.
- the second drive device 11 drives the lower stirring blade 13 to rotate through the second graphite shaft 12 to stir the material in the lower bottomless crucible 3, so that the graphitized material can continuously contact the cooler 10 during the cooling process, and achieve the purpose of uniform cooling.
- the maximum temperature of the bottomless crucible can reach more than 2800 degrees Celsius during operation.
- Multiple infrared thermometers 18 can detect the temperature of the bottomless crucible by scanning the bottomless crucible through the temperature measurement channels.
- the infrared thermometer 18 has high temperature and low temperature. A low temperature infrared thermometer is used within 1200 degrees Celsius, and a high temperature infrared thermometer is used above 1200 degrees Celsius to ensure the accuracy of temperature monitoring during the heating process.
- the feeding mechanism 5 has a powder bin and a flow control valve connected to the discharge port of the powder bin, and the powder falls from the powder bin through the flow control valve into the bottomless crucible by its own weight.
- the top of the cooler 10 is connected to the lower cover 26, and the bottom of the cooler 10 is a gradually shrinking inclined structure.
- a shaft sleeve connected to the inclined surface is provided, and the second driving device 11 is connected to the lower end of the shaft sleeve.
- the second graphite shaft 12 passes through the shaft sleeve and is transmission-connected to the second driving device 11.
- the discharging mechanism 14 is connected to the bottom of the cooler 10. The discharging mechanism 14 controls the flow rate of the material in the bottomless crucible 3 and the cooler 10, maintains the graphitization reaction time, and realizes continuous discharging.
- the graphitized material enters the upper part of the bottomless crucible through the feeding mechanism 5, and the graphitized material in the upper part of the bottomless crucible is stirred by the upper stirring blade 8, so that the graphitized material is evenly preheated in the upper part of the bottomless crucible and the volatile substances are discharged.
- the volatile substances gather in the cavity above the bottomless crucible, they are discharged through the exhaust pipe 9.
- the inert gas pipe 16 introduces protective gas into the continuous graphitization and purification furnace to maintain a positive pressure and protective atmosphere in the continuous graphitization and purification furnace.
- the graphitized material passes through the upper, middle and lower parts of the bottomless crucible and gradually falls into the cooler 10 by gravity.
- the cooler 10 After being cooled by the cooler 10, it enters the storage bin 15 through the discharging mechanism 14. During the flow of the graphitized material in the bottomless crucible, it goes through three stages: preheating and exhaust, heat preservation and graphitization, and cooling and discharging, thus realizing the continuous production of the graphitization and purification process and improving the production efficiency.
- the thermal insulation layer 4 includes an inner frame body 21 , an intermediate body 22 and an outer thermal insulation body 23 .
- the inner frame body 21 is made of a three-dimensional needle-punched carbon fiber blank, which is shaped and introduced with a carbon source gas for chemical vapor deposition to densify to 1.4g/cm3 ⁇ 1.6g/cm3 to prepare a carbon/carbon composite material, and then the carbon/carbon composite material is graphitized at a temperature of 1800 ⁇ 2500°C under the protection of an inert gas or nitrogen to obtain the carbon/carbon composite material;
- the intermediate body 22 includes at least one layer of carbon fiber hard felt layer formed by splicing a plurality of carbon fiber hard felt blocks, the carbon fiber hard felt blocks are composed of a plurality of layers of carbon fiber carbon felt and resin is brushed or sprayed between the carbon fiber carbon felt layers, and after curing and shaping, carbonization and purification treatment, the formed carbon fiber hard felt is cut into a plurality of blocks, the carbon fibers between adjacent carbon fiber hard felt blocks are cut off and are mutually dislocated, and the resin includes phenolic resin, epoxy resin, furan resin, urea-
- the insulation material wrapped around the outside of the bottomless crucible 3 is a three-dimensional needle-punched carbon fiber composite material.
- the density of the three-dimensional needle-punched carbon fiber is increased from 0.5g/cm3 to 1.4g/cm3 ⁇ 1.6g/cm3.
- the inner frame body 21 is an integral structure and has uniform heat conduction, it is beneficial for the thermal field in the bottomless crucible 3 to reach a uniform temperature.
- the intermediate 22 uses a carbon fiber hard felt spliced from a number of carbon fiber hard felt blocks.
- the adjacent carbon fiber hard felt blocks are spliced. Because the carbon fibers are cut, the carbon fibers between the adjacent carbon fiber hard felt blocks are mutually misaligned. When multiple blocks are combined, the probability that the carbon fibers can be connected to each other into a ring is greatly reduced.
- the carbon fibers as conductors are not connected into a ring, and will not induce heat in an electromagnetic environment, thereby greatly reducing the induced self-heating in an electromagnetic environment.
- the use of carbon fiber hard felt can improve the rigidity of the insulation layer.
- the carbon fiber felt has a low density and plays a good role in thermal insulation.
- the carbonization temperature of the carbon fiber felt is 600 ⁇ 1200°C, and the purification temperature is 1600 ⁇ 2400°C.
- the carbonization and purification processes are carried out in an argon or nitrogen atmosphere. After the carbon fiber felt is purified by high-temperature heat treatment, the impurity content is reduced, thereby reducing the conductivity and reducing the induced self-heating in an electromagnetic environment.
- the outer insulation body 23 is formed by winding multiple layers of carbon felt and is located in the outermost layer. The intensity of electromagnetic induction self-heating has been greatly reduced, but it can provide a good insulation effect.
- the inner frame body 21, the intermediate body 22 and the outer insulation body 23 are combined with each other, their functions are complementary and synergistic, so that the insulation layer 4 has excellent performance.
- the continuous graphitization and purification furnace provided by the present invention further includes a material level meter 16 for detecting the height of the graphitized material in the bottomless crucible, a PLC or industrial computer electrically connected to the material level meter 16, and the PLC or industrial computer is electrically controlled and connected to the feeding mechanism 5 to control the feeding amount of the feeding mechanism 5.
- the purpose of stabilizing the feeding and stabilizing the operation of the continuous graphitization and purification furnace is achieved.
- the discharging mechanism (14) is a discharging screw conveyor, and the cooler (10) has a water cooling jacket, and a water inlet pipe and a water outlet pipe connected to the water cooling jacket.
- the continuous graphitization and purification furnace provided by the present invention, the cooler 10 has a water cooling jacket, and a water inlet pipe and a water outlet pipe connected to the water cooling jacket. Cooling water is passed into the water cooling jacket to cool the material.
- the adaptive protection device of the continuous graphitization and purification furnace comprises a single-call valve 2a connected to the vertical furnace body 1 of the continuous graphitization and purification furnace, a pressure relief pipe 3a connected to the outlet end of the single-call valve 2a, a water reservoir 4a connected to the outlet end of the pressure relief pipe 3a, a water supply pipe for supplying water to the water reservoir 4a, a water replenishment valve 5a connected to the water supply pipe, and an overflow pipe 6a connected to the water reservoir 4a; the outlet end of the pressure relief pipe 3a is inserted below the water surface of the water reservoir 4a.
- the installation position of the water reservoir 4a is lower than the outlet installation position of the single-call valve 2a, and the pressure relief pipe 3a has an inclined section or a vertical section; the amount of water that the inclined section of the pressure relief pipe 3a can accommodate is not less than the amount of water stored in the water reservoir 4a above the outlet end of the pressure relief pipe 3a.
- the water replenishment valve 5a When the water level in the water reservoir 4a drops, the water replenishment valve 5a opens to replenish water.
- the water replenishment valve 5a can be an automatic valve, such as a float valve, a regulating valve with liquid level control, or a manual valve.
- the water replenishment valve 5a can ensure that the water level in the water reservoir 4a is at a normal level; when too much water is injected into the water reservoir 4a, the excess water is discharged from the overflow pipe 6a, which can ensure that the water level in the water reservoir 4a is at a normal level, and prevent the water in the water reservoir 4a from flowing back into the pressure relief pipe 3a due to the rising water level and increased pressure.
- the pressure stabilization system of the graphitization furnace fails due to unexpected reasons.
- the single-call valve 2a automatically opens, and the graphitization furnace 1 is depressurized through the single-call valve 2a and the pressure relief pipe 3a.
- the material in the graphitization furnace 1 enters the water reservoir 4a, so that the pressure in the graphitization furnace 1 is reduced, and the safe operation of the graphitization furnace 1 is maintained.
- the single-call valve 3 is opened, the material discharged from the graphitization furnace 1 is high in temperature and accompanied by dust.
- the discharge When discharged into the water reservoir 4a, the discharge is cooled and mixed with water and then precipitated, and the gas is discharged upward, which can effectively avoid dust pollution to the environment, bring about secondary hazards such as short circuit and fire to electrical components, and avoid dust harm to people.
- the excess water after the water level rises is discharged through the overflow pipe 6a.
- the graphitization furnace can provide buffer time for eliminating production failures through pressure relief, and avoid more serious safety accidents.
- the single-call valve 2a opens, and the graphitization furnace is depressurized through the single-call valve 2a and the pressure relief pipe 3a, and the material discharged from the graphitization furnace 1 enters the water reservoir 4a, which can effectively avoid dust pollution to the environment, secondary hazards such as short circuit and fire to electrical components, and avoid dust damage to people.
- the single-call valve is mechanically opened, and the protective device does not have a complex control system. It can effectively prevent the hazards caused by misoperation or sensor delay or damage triggering. It can also open normally in the absence of power, which improves the stability of the system and greatly improves the safety and stability of the graphitization furnace operation, avoiding safety accidents and secondary accidents.
- the intelligent protection device of the continuous graphitization and purification furnace includes an explosion relief pipe 2b, a spray tower 4b and a fire water supply system 8b; wherein,
- One end of the explosion relief pipe 2b is connected to the vertical furnace body 1 of the continuous graphitization and purification furnace, and the other end is connected to the spray tower 4b.
- An explosion-proof plate 3b is provided at the inlet of the explosion relief pipe 2b, and an anti-reverse mechanism 5b is provided at the outlet of the explosion relief pipe 2b.
- An inert gas thermal nozzle 10b is provided in the explosion relief pipe 2b, and the inert gas thermal nozzle 10b is connected to the inert gas supply pipe.
- the spray tower 4b is provided with a thermal nozzle 6b and an atomizing nozzle 7b, and a fire water supply system 8b supplies water to the thermal nozzle 6b and the atomizing nozzle 7b.
- a control valve 9b for controlling the water inlet of the atomizing nozzle 7b is provided on the water supply pipeline of the fire water supply system 8b;
- the explosion-proof pipe 2b is also connected to a dry powder explosion suppression system 11b, which includes a pressure sensor for measuring the pressure inside the explosion-proof pipe 2b and/or a flame monitoring sensor for monitoring the flame condition inside the explosion-proof pipe 2b, a dry powder explosion suppressor connected to the explosion-proof pipe 2b, and a controller for controlling the opening and closing of the dry powder explosion suppressor.
- the pressure sensor and/or the flame monitoring sensor are electrically connected to the controller; the controller is also electrically connected to the control valve 9b, and the controller can be a PLC, an industrial computer, etc.
- the inert gas thermal nozzle 10b is arranged at one end of the explosion-proof plate 3b near the explosion-proof pipe 2b.
- the inert gas thermal nozzle 10b is a 90° solid cone nozzle made of 310S stainless steel, and the glass bead destruction temperature at the front end of the nozzle is 80°C.
- the thermal nozzle 6b is a 90° solid cone nozzle made of 310S stainless steel, and the glass bead destruction temperature at the front end of the nozzle is 80°C.
- the atomizing nozzle 7b is a 90° solid cone nozzle made of 310S stainless steel.
- the dry powder explosion suppression system 11b is arranged at two-thirds of the explosion-proof pipe 2b.
- the fire-fighting water supply system 8b adopts a fire-fighting gas top-pressure water supply system.
- the fire-fighting gas top-pressure water supply system includes components such as a pressure water tank, a control cabinet, a top-pressure gas storage system, and a pressure reduction release device. In the fire-fighting state, compressed gas is filled into the pressure water tank to displace the fire-fighting water in the tank. It can always maintain the fire-fighting rated working pressure in the water supply pipeline and is not easily affected by power outages and gas outages.
- the temperature in the explosion-relief pipe 2b reaches the opening temperature of the inert gas thermal nozzle 10b, and the inert gas thermal nozzle 10b opens to spray inert gas into the explosion-relief pipe 2b.
- the thermal nozzle 6b opens, and the fire water supply system 8b sprays water to the spray tower 4b through the thermal nozzle 6b.
- the pressure sensor detects that the pressure in the explosion-proof pipe 2b increases, or/and the flame monitoring sensor detects that there is a flame in the explosion-proof pipe 2b
- the pressure sensor or the flame monitoring sensor sends an instruction to the controller to start the dry powder explosion suppressor, and the dry powder explosion suppressor is turned on; when the controller sends an instruction to start the dry powder explosion suppressor, the controller also sends an opening instruction to the control valve 9b. After the control valve 9b is opened, water is sprayed into the spray tower 4b through the atomizing nozzle 7b.
- the graphitization furnace 1 is directly connected to the explosion-proof pipe 2b, and the high-temperature materials and pressure in the furnace are released through the explosion-proof pipe 2b.
- the temperature in the explosion-proof pipe 2b exceeds the glass bead destruction temperature of the inert gas thermal nozzle 10b, and the glass beads at the front end of the inert gas thermal nozzle 10b explode.
- the inert gas pipeline connected to the inert gas thermal nozzle 10b is normally open. At this time, the inert gas cools the explosion-proof pipe 2b through the inert gas thermal nozzle 10b to prevent oxygen from entering the graphitization furnace 1, and at the same time provides an inert gas inert protection environment to prevent fire.
- an anti-reverse mechanism 5b is arranged between the explosion relief pipe 2b and the spray tower 4b.
- the anti-reverse mechanism 5b is preferably a self-weight sealing cover.
- the self-weight sealing cover is hingedly connected to the explosion relief pipe 2b.
- the automatic opening pressure value of the anti-reverse mechanism 5b is designed to be 5MPa (or other design values).
- a soft felt seal is arranged between the end of the explosion relief pipe 2b near the self-weight sealing cover and the self-weight sealing cover. When the pressure value in the explosion relief pipe 2b is higher than the automatic opening pressure value of the self-weight sealing cover, the self-weight sealing cover is opened.
- the self-weight sealing cover is opened.
- the self-weight sealing cover is closed by its own gravity to prevent external materials and gases from entering the vertical furnace body 1 of the graphitization furnace, thereby protecting the graphitization furnace 1.
- the anti-reverse mechanism 5b has waterproof, fireproof and gas reverse function.
- the technical solution provided by the present invention is that when the pressure in the graphitization furnace 1 reaches the bursting pressure of the explosion-proof plate 3b, the explosion-proof plate 3b explodes and the pressure is released through the explosion-proof pipe 2b. At this time, the inert gas thermal nozzle 6b, the anti-reverse mechanism 5b and the thermal nozzle 6b are automatically opened.
- the pressure sensor detects that the pressure in the explosion-proof pipe increases, or/and the flame monitoring sensor detects that there is a flame in the explosion-proof pipe
- the pressure sensor or/and the flame monitoring sensor sends a detection signal to the controller of the dry powder explosion suppression system 11b, and the controller sends a signal to start the dry powder explosion suppressor and the control valve 9b.
- the dry powder explosion suppressor is turned on to spray dry powder into the explosion-proof pipe, and the control valve 9b turns on the atomizing nozzle 7b to spray water mist into the tower.
- the inert gas enters the explosion-proof pipe 2b through the inert gas thermal nozzle 10b to cool the high-temperature material and provide an inert gas protection environment to prevent fire.
- the anti-reverse flow mechanism 5b is closed by its own gravity to prevent external materials and air from entering the graphitization furnace 1, thereby protecting the graphitization furnace 1.
- the explosion-proof disc 3b, the anti-reverse flow mechanism 5b, the inert gas thermal nozzle 6b, and the thermal nozzle 6b are all automatic opening mechanisms without a complex electrical control system. They can be opened normally even in the absence of power, thereby improving the stability of the system.
- thermal nozzles 6b are provided on the upper part of the spray tower 4b.
- the thermal nozzles 6b adopt solid cone spray nozzles.
- the glass bead destruction temperature of the thermal nozzles 6b (the opening temperature of the thermal nozzles 6b) is 80°C.
- the fire water supply system 8b connected to the pipe where the thermal nozzles 6b are installed is a fire gas top pressure water supply system, which is a normally open system.
- the pipe where the thermal nozzles 6b are installed maintains a water pressure of about 1 MPa.
- the glass beads at the front end of the thermal nozzles 6b explode and spray the high-temperature material to achieve cooling and explosion-proof effects.
- the gas generated during the spray cooling of the high-temperature material is discharged from the top of the spray tower 4b, and the cooled high-temperature material falls into the bottom of the spray tower 4b.
- the atomizing nozzles 7b adopt solid cone spray nozzles.
- the atomizing nozzles 7b are connected to the fire water supply system 8b through a pipeline.
- Two groups of electromagnetic control valves 9b are provided in parallel on the pipeline.
- the two groups of control valves 9b are one for use and one for backup.
- the fire water supply system 8b connected to the control valve 9b pipeline is a fire gas top pressure water supply system, which is a normally open system. The water pressure of about 1MPa is continuously maintained in the pipeline.
- the pressure sensor or the flame monitoring sensor sends an instruction to the controller to start the dry powder explosion suppressor, and the dry powder explosion suppressor is turned on; when the dry powder explosion suppressor is turned on, the controller sends an opening instruction to the control valve 9b.
- the control valve 9b After the control valve 9b is opened, water is sprayed into the spray tower 4b through the atomizing nozzle 7b to spray and cool the material in the spray tower 4b. After the high-temperature material is sprayed and cooled by the four groups of thermal nozzles 6b, it is further sprayed and cooled by the four groups of atomizing nozzles 7b until the material falls into the bottom of the tower.
- a layer of wire mesh 12b is provided on the top of the spray tower 4b to prevent foreign objects from falling into the tower without affecting the air leakage.
- a lightning rod 13b is provided on the top of the spray tower to connect with the workshop lightning protection system to play a lightning protection role.
- the continuous graphitization and purification furnace cooling system as shown in Figures 12 to 13 includes a heat exchange mechanism for cooling various parts of the graphitization furnace, a cooling tower 1c connected to a water outlet of the heat exchange mechanism, a water tank 2c connected to the cooling tower 1c, a first water pump 3c whose water inlet is connected to the water tank 2c and whose water outlet is connected to the water inlet of the heat exchange mechanism, a second water pump 4c connected in parallel with the first water pump 3c, a third water pump 5c connected in parallel with the first water pump 3c and the second water pump 4c, a first control valve 6c arranged on the inlet pipe of the first water pump 3c, a second control valve 7c and a first pressure sensor 8c arranged on the outlet pipe of the first water pump 3c, a third control valve 9c arranged on the inlet pipe of the second water pump 4c, a fourth control valve 10c and a second pressure sensor 8c arranged on the outlet pipe of the second water pump 4c a flow sensor
- the graphitization furnace adopts the induction heating method, and the temperature can be raised to 3000 degrees at the highest.
- the high temperature heats the center of the furnace, but the furnace body needs to be cooled, so the furnace body adopts the water circulation cooling method to make the furnace body temperature not exceed 30 degrees.
- the cooling water circulation process is: first turn on the first water pump 3c or the second water pump 4c to circulate the circulating cooling water in the pipeline.
- the cooling water takes away the heat of the graphite furnace body through the heat exchange mechanism that cools various parts of the graphitization furnace, and returns to the water tank 2c for recycling after cooling in the cooling tower 1c.
- water can be added to the cooling tower 1c or the water tank 2c.
- one of the first water pump 3c and the second water pump 4c is running.
- the control valves on the inlet and outlet pipes of the running water pump are opened, and the control valves on the inlet and outlet pipes of the standby pump are closed.
- the pressure sensor on the outlet pipe of the running water pump and the flow sensor 15c and the fourth pressure sensor 16c on the total water inlet pipe of the heat exchange mechanism all transmit normal information to the PLC.
- the pressure sensor, flow sensor 15c and fourth pressure sensor 16c on the outlet pipe of the running water pump transmit fault information to the controller (such as PLC), and the controller controls to open the control valves on the inlet pipe and outlet pipe of the standby pump, start the standby pump, close the control valves on the inlet pipe and outlet pipe of the original running water pump, and stop the operation of the original running pump.
- the controller such as PLC
- the first water pump 3c and the second water pump 4c cannot operate normally, for example, after switching the first water pump 3c or the second water pump 4c to operate, the pressure and flow rate are still lower than the set pressure value or the standby pump cannot be enabled during the switching process, the flow sensor 15c and the fourth pressure sensor 16c transmit fault information to the controller, and the controller (PLC) controls to open the fifth control valve 12c on the inlet pipe of the third water pump 5c and the sixth control valve 13c on the outlet pipe, and start the third water pump 5c, and the third water pump 5c is powered by the second power supply.
- the second power source includes power from the grid, a charging energy storage power source or a generator set. If it is a generator set, it also includes a controller (PLC) to control the start of the generator set.
- the graphitization furnace cooling system adopts three water pumps connected in parallel to supply circulating water, and one of the three water pumps is powered by the second power supply, which can improve the safety and stability of the operation of the graphitization furnace cooling system.
- the graphitization furnace comprises an upper cover 18c, a cylinder 19c, a lower cover 20c, an induction coil 21c and a cooler 22c;
- the heat exchange mechanism comprises mechanisms for cooling and exchanging heat for the upper cover 18c, the cylinder 19c, the lower cover 20c, the induction coil 21c and the cooler 22c respectively,
- the mechanism for cooling and exchanging heat for the cylinder 19c comprises a first cooling jacket 23c, and the mechanism for cooling and exchanging heat for the lower cover 20c comprises a second cooling jacket 24c.
- a spiral guide plate 25c is provided in both the first cooling jacket 23c and the second cooling jacket 24c.
- the present invention is not limited to the above preferred embodiments, and can also be transformed and improved in various forms within the spirit defined in the claims and the specification of the present invention, which can solve the same technical problems and achieve the expected technical effects, so it will not be repeated. All solutions that can be directly or associatively derived from the contents disclosed by ordinary technicians in the field, as long as they are within the spirit defined in the claims, also belong to the protection scope of the present invention.
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Abstract
Description
本发明涉及石墨材料制造技术领域,尤其是涉及一种连续石墨化、纯化炉及其防护装置与冷却系统。The invention relates to the technical field of graphite material manufacturing, in particular to a continuous graphitization and purification furnace and a protective device and a cooling system thereof.
现行的石墨负极材料生产包括原材料的粉碎、烘干、细粉碎,包覆、造粒、石墨化等加工过程,为周期性间歇式作业,从包覆碳化后的物料需要进行冷却处理,然后进行石墨化加工,石墨化加工的设备如:艾奇逊石墨化炉、内串式石墨化炉、石墨化箱式炉等,不能进行连续式生产。一方面,负极材料生产过程中会产生大量的热量存储在保温料、电阻料和炉体耐火材料内部,这些热量不能有效回用,在物料冷却时白白耗散至环境中,既浪费了大量能量,还提高了生产成本;另一方面,完成负极材料生产过程中物料的自然冷却,需要相当长的时间才能冷却至出料温度,使得生产效率大幅度降低。The current production of graphite negative electrode materials includes the crushing, drying, fine crushing, coating, granulation, graphitization and other processing processes of raw materials. It is a periodic intermittent operation. The materials after coating and carbonization need to be cooled and then graphitized. The graphitization equipment such as Acheson graphitization furnace, internal string graphitization furnace, graphitization box furnace, etc. cannot be produced continuously. On the one hand, a large amount of heat will be generated in the production process of negative electrode materials and stored in the insulation material, resistor material and furnace refractory material. This heat cannot be effectively reused and is dissipated to the environment when the material is cooled, which not only wastes a lot of energy but also increases the production cost; on the other hand, it takes a long time to cool the material to the discharge temperature to complete the natural cooling of the material in the production process of negative electrode materials, which greatly reduces the production efficiency.
石墨化炉是一种用于化学领域的设备,通常用于聚丙烯腈碳纤维等材料的石墨化处理,进一步脱除氮、氧、氢等元素,纤维由乱层结构转化为类石墨结构。工作温度高达2800℃以上,升温速率每小时大于60度,并处于微正压0.1~0.4MPa的惰性气体氛围,正常作业状态下,炉体稳压系统能够稳定炉内压力,但当石墨化炉内发生漏水或者物料堵塞等情况时,造成炉内气压急剧增大,此时炉体稳压系统失效,炉内的高压及高温物料急需一个排泄通道,否则会产生较大的风险。The graphitization furnace is a kind of equipment used in the chemical field, usually used for graphitization of materials such as polyacrylonitrile carbon fiber, further removing nitrogen, oxygen, hydrogen and other elements, and converting the fiber from a chaotic layer structure to a graphite-like structure. The working temperature is as high as 2800℃, the heating rate is greater than 60 degrees per hour, and it is in an inert gas atmosphere with a slight positive pressure of 0.1~0.4MPa. Under normal operating conditions, the furnace body pressure stabilization system can stabilize the pressure in the furnace, but when water leakage or material blockage occurs in the graphitization furnace, the gas pressure in the furnace increases sharply. At this time, the furnace body pressure stabilization system fails, and the high-pressure and high-temperature materials in the furnace urgently need a discharge channel, otherwise it will cause greater risks.
如何提高石墨化炉冷却系统运行的安全稳定性,成为本领域技术人员亟待解决的技术问题。How to improve the safety and stability of the operation of the graphitization furnace cooling system has become a technical problem that needs to be urgently solved by technical personnel in this field.
本发明旨在解决现有技术中存在的至少一个缺陷。The present invention aims to solve at least one of the deficiencies in the prior art.
本发明提供一种连续石墨化、纯化炉,包括:The present invention provides a continuous graphitization and purification furnace, comprising:
内部具有空腔的立式炉体,与所述空腔连通的用于提供保护气氛的隋性气体管;A vertical furnace body having a cavity inside, and an inert gas pipe communicating with the cavity for providing a protective atmosphere;
与所述立式炉体顶部连接的给料机构和排气管道;A feeding mechanism and an exhaust duct connected to the top of the vertical furnace body;
设置在所述立式炉体内,自所述立式炉体的底部向上延伸的感应线圈,所述感应线圈的芯部设有由多个同轴竖向叠置的无底坩埚组成的坩埚组,所述坩埚组与感应线圈之间设有保温层;An induction coil is arranged in the vertical furnace body and extends upward from the bottom of the vertical furnace body, wherein the core of the induction coil is provided with a crucible group consisting of a plurality of coaxial vertically stacked bottomless crucibles, and an insulation layer is provided between the crucible group and the induction coil;
设置在所述立式炉体的顶端的第一驱动装置,以及与所述第一驱动装置传动连接的第一石墨轴,所述第一石墨轴上连接有上搅拌叶片,所述第一石墨轴从所述立式炉体的顶端伸入所述坩埚组的上部的无底坩埚内,所述上搅拌叶片用于搅拌物料;A first driving device is arranged at the top of the vertical furnace body, and a first graphite shaft is drivingly connected to the first driving device, an upper stirring blade is connected to the first graphite shaft, the first graphite shaft extends from the top of the vertical furnace body into the bottomless crucible at the top of the crucible group, and the upper stirring blade is used to stir the material;
冷却器,连接于所述立式炉体的底端的出料口处,所述冷却器的底部连接第二驱动装置,所述第二驱动装置传动连接第二石墨轴,与所述第二石墨轴上连接有下搅拌叶片,所述第二石墨轴从所述冷却器的底部伸入所述冷却器并延伸至所述坩埚组的底部的无底坩埚内,所述下搅拌叶片用于搅拌物料;A cooler is connected to the discharge port at the bottom end of the vertical furnace body, the bottom of the cooler is connected to a second driving device, the second driving device is transmission-connected to a second graphite shaft, a lower stirring blade is connected to the second graphite shaft, the second graphite shaft extends from the bottom of the cooler into the cooler and extends to the bottomless crucible at the bottom of the crucible group, and the lower stirring blade is used to stir the material;
设置于所述冷却器的下方的出料机构;A discharging mechanism disposed below the cooler;
若干穿过所述感应线圈和保温层、直达坩埚组的测温通道,所述测温通道内设置有红外测温仪。 A number of temperature measuring channels pass through the induction coil and the insulation layer and directly reach the crucible group, and infrared thermometers are provided in the temperature measuring channels.
在上述改进方案的基础上,作为进一步的改进技术方案,上下相邻所述无底坩埚之间通过分别设置在上下相邻的两个坩埚的凸止口和凹止口配合连接。Based on the above improvement scheme, as a further improvement technical scheme, the upper and lower adjacent bottomless crucibles are connected by a convex stopper and a concave stopper respectively arranged on the two upper and lower adjacent crucibles.
在上述改进方案的基础上,作为进一步的改进技术方案,所述保温层包括内层框架体、中间体和外层保温体;所述内层框架体由三维针刺碳纤维坯体,经定型,通入碳源气体进行化学气相沉积增密至1.4g/cm3~1.6g/cm3后制备碳/碳复合材料,再由所述碳/碳复合材料在温度为1800~2500℃、惰性气体或氮气保护下进行石墨化处理后制得;所述中间体包括至少一层由若干块碳纤维硬毡块拼接而成的碳纤维硬毡层,所述碳纤维硬毡块由若干层碳纤维碳毡且在碳纤维碳毡层间刷或喷涂树脂经固化定型,碳化、纯化处理后,将成型后的碳纤维硬毡切割成若干块制得,相邻碳纤维硬毡块之间的碳纤维被切断存在相互错位,所述树脂包括酚醛树脂、环氧树脂、呋喃树脂、脲醛树脂、乙烯基树脂;所述外层保温体包括缠绕在所述中间体外面的若干层碳毡,和用于捆绑固定所述碳毡的碳绳。On the basis of the above-mentioned improvement scheme, as a further improvement technical scheme, the thermal insulation layer includes an inner frame body, an intermediate body and an outer thermal insulation body; the inner frame body is made of a three-dimensional needle-punched carbon fiber blank, which is shaped, and a carbon source gas is introduced to perform chemical vapor deposition to increase the density to 1.4g/cm3~1.6g/cm3 to prepare a carbon/carbon composite material, and then the carbon/carbon composite material is graphitized at a temperature of 1800~2500℃ under the protection of an inert gas or nitrogen to obtain the thermal insulation layer; the intermediate body includes at least one layer composed of a plurality of carbon fibers A carbon fiber hard felt layer is spliced by carbon fiber hard felt blocks, the carbon fiber hard felt blocks are composed of several layers of carbon fiber carbon felt and resin is brushed or sprayed between the carbon fiber carbon felt layers for solidification and shaping, and then the formed carbon fiber hard felt is cut into several blocks after carbonization and purification treatment. The carbon fibers between adjacent carbon fiber hard felt blocks are cut and misaligned with each other, and the resin includes phenolic resin, epoxy resin, furan resin, urea-formaldehyde resin, and vinyl resin; the outer thermal insulation body includes several layers of carbon felt wound around the outside of the intermediate body, and carbon ropes for binding and fixing the carbon felt.
在上述改进方案的基础上,作为进一步的改进技术方案,还包括设置于所述坩埚组的最顶部的坩埚内,用于检测石墨化物料的厚度的料位计,与所述料位计和所述给料机构电连接PLC或工控机,以控制给料机构的给料量。On the basis of the above-mentioned improvement scheme, as a further improvement technical scheme, it also includes a level meter arranged in the topmost crucible of the crucible group for detecting the thickness of the graphitized material, and a PLC or an industrial computer is electrically connected to the level meter and the feeding mechanism to control the feeding amount of the feeding mechanism.
在上述改进方案的基础上,作为进一步的改进技术方案,所述出料机构为出料螺旋输送机,所述冷却器具有水冷夹套,以及与所述水冷夹套连通的进水管和出水管。On the basis of the above-mentioned improvement scheme, as a further improvement technical scheme, the discharging mechanism is a discharging screw conveyor, and the cooler has a water cooling jacket, and a water inlet pipe and a water outlet pipe connected to the water cooling jacket.
在上述改进方案的基础上,作为进一步的改进技术方案,所述出料机构连接有储料仓,所述冷却器的底部设有落料口,所述出料机构与所述落料口通过管道连通。On the basis of the above-mentioned improvement scheme, as a further improvement technical scheme, the discharge mechanism is connected to a storage bin, a discharge port is provided at the bottom of the cooler, and the discharge mechanism is connected to the discharge port through a pipeline.
在上述改进方案的基础上,作为进一步的改进技术方案,上下相邻的无底坩埚之间的连接处设有密封机构,所述密封机构包括在所述凸止口上设有至少一道环形槽,设置在所述凸止口的外侧面与所述凹止口的内侧面之间的软毡层,分别设置在所述凸止口的端面与凹止口的底面之间、和所述凸止口的底面与凹止口的端面之间的石墨粉与树脂胶固化层;所述环形槽处还设有将所述软毡层梱扎在所述凸止口的环形槽上的石墨绳。On the basis of the above-mentioned improvement scheme, as a further improvement technical scheme, a sealing mechanism is provided at the connection between the upper and lower adjacent bottomless crucibles, and the sealing mechanism includes at least one annular groove on the convex stop, a soft felt layer arranged between the outer side surface of the convex stop and the inner side surface of the concave stop, and graphite powder and resin glue solidified layers respectively arranged between the end face of the convex stop and the bottom face of the concave stop, and between the bottom face of the convex stop and the end face of the concave stop; the annular groove is also provided with a graphite rope for tying the soft felt layer to the annular groove of the convex stop.
在上述改进方案的基础上,作为进一步的改进技术方案,还包括自适应防护装置,所述自适应防护装置包括与立式炉体1连接的单呼阀,与所述单呼阀的连接的泄压管道,所述泄压管道的出口端连通蓄水池,为所述蓄水池供水的供水管,与所述供水管连接的补水阀,与所述蓄水池连通的溢流管道;所述泄压管道的出口端插入蓄水池的水面以下。On the basis of the above-mentioned improvement scheme, as a further improvement technical scheme, it also includes an adaptive protection device, which includes a single call valve connected to the vertical furnace body 1, a pressure relief pipe connected to the single call valve, the outlet end of the pressure relief pipe is connected to a water reservoir, a water supply pipe for supplying water to the water reservoir, a water replenishment valve connected to the water supply pipe, and an overflow pipe connected to the water reservoir; the outlet end of the pressure relief pipe is inserted below the water surface of the water reservoir.
在上述改进方案的基础上,作为进一步的改进技术方案,所述蓄水池的蓄水位低于所述单呼阀的出口位置,所述泄压管道具有倾斜段或垂直段;泄压管道的倾斜段或垂直段能容纳的水量不少于蓄水池在泄压管道的出口端以上部位的存水量。On the basis of the above-mentioned improvement scheme, as a further improved technical scheme, the water level of the water reservoir is lower than the outlet position of the single call valve, and the pressure relief pipe has an inclined section or a vertical section; the inclined section or the vertical section of the pressure relief pipe can accommodate a water volume that is not less than the water storage volume of the water reservoir above the outlet end of the pressure relief pipe.
在上述改进方案的基础上,作为进一步的改进技术方案,所述泄压管道的未段为倾斜段。On the basis of the above improvement scheme, as a further improvement technical scheme, the last section of the pressure relief pipe is an inclined section.
一种连续石墨化、纯化炉的智能防护装置,包括泄爆管道、喷淋塔以及消防给水系统;其中,An intelligent protection device for a continuous graphitization and purification furnace includes an explosion relief pipe, a spray tower and a fire water supply system; wherein:
所述泄爆管道的一端与连续石墨化、纯化炉的立式炉体连接,另一端连通喷淋塔,所述泄爆管道入口处设置有防爆片,所述泄爆管道出口处设置有防反串机构,所述泄爆管道内设有惰性气体热敏气嘴,所述惰性气体热敏气嘴连接惰性气体供应管道;One end of the explosion relief pipe is connected to the vertical furnace body of the continuous graphitization and purification furnace, and the other end is connected to the spray tower. An explosion-proof plate is provided at the inlet of the explosion relief pipe, and an anti-reverse mechanism is provided at the outlet of the explosion relief pipe. An inert gas thermal nozzle is provided in the explosion relief pipe, and the inert gas thermal nozzle is connected to the inert gas supply pipe.
所述喷淋塔内设有热敏喷嘴和雾化喷嘴,消防给水系统为所述热敏喷嘴和雾化喷嘴供水,所述消防给水系统的供水管道上设置有控制所述雾化喷嘴进水的控制阀;The spray tower is provided with a thermal nozzle and an atomizing nozzle, the fire water supply system supplies water to the thermal nozzle and the atomizing nozzle, and the water supply pipeline of the fire water supply system is provided with a control valve for controlling the water inlet of the atomizing nozzle;
所述泄爆管道还连接干粉抑爆系统,所述干粉抑爆系统包括测量所述泄爆管道管内压力的压力传感器、或/和监测所述泄爆管道管内火焰状况的火焰监测传感器、与所述泄爆管道连接的干粉抑爆器、控制所述干粉抑爆器启闭的控制器,所述压力传感器或/和火焰监测传感器与所述控制器电连接;所述控制器还与所述控制阀电连接。The explosion-venting pipeline is also connected to a dry powder explosion suppression system, which includes a pressure sensor for measuring the pressure inside the explosion-venting pipeline and/or a flame monitoring sensor for monitoring the flame condition inside the explosion-venting pipeline, a dry powder explosion suppressor connected to the explosion-venting pipeline, and a controller for controlling the opening and closing of the dry powder explosion suppressor. The pressure sensor and/or the flame monitoring sensor are electrically connected to the controller; the controller is also electrically connected to the control valve.
在上述改进方案的基础上,作为进一步的改进技术方案,所述消防给水系统为消防气体顶压给水系统。On the basis of the above-mentioned improvement scheme, as a further improvement technical scheme, the fire water supply system is a fire gas top pressure water supply system.
在上述改进方案的基础上,作为进一步的改进技术方案,所述喷淋塔的顶部设有钢丝网。On the basis of the above improvement scheme, as a further improvement technical scheme, a wire mesh is provided on the top of the spray tower.
在上述改进方案的基础上,作为进一步的改进技术方案,所述喷淋塔的顶部设有避雷针。On the basis of the above improvement scheme, as a further improvement technical scheme, a lightning rod is provided on the top of the spray tower.
在上述改进方案的基础上,作为进一步的改进技术方案,所述惰性气体热敏气嘴、热敏喷嘴和雾化喷嘴均为90°实心锥喷嘴。On the basis of the above improvement scheme, as a further improvement technical scheme, the inert gas thermal nozzle, thermal nozzle and atomizing nozzle are all 90° solid cone nozzles.
在上述改进方案的基础上,作为进一步的改进技术方案,所述防反串机构为自重密封盖,所述自重密封盖通过铰链与所述泄爆管道铰接,泄爆管道近自重密封盖端与自重密封盖之间设有软毡密封,当泄爆管道内的压力值高于设定值时,防反串机构打开,当压力低于设定值时,防反串机构关闭。On the basis of the above-mentioned improvement scheme, as a further improved technical scheme, the anti-reverse series mechanism is a self-weight sealing cover, which is hinged to the explosion-relief pipe through a hinge, and a soft felt seal is provided between the end of the explosion-relief pipe near the self-weight sealing cover and the self-weight sealing cover. When the pressure value in the explosion-relief pipe is higher than the set value, the anti-reverse series mechanism opens, and when the pressure is lower than the set value, the anti-reverse series mechanism is closed.
一种连续石墨化、纯化炉的冷却系统,包括对连续石墨化、纯化炉的各部位进行冷却的换热机构,与所述换热机构出水口连通的冷却塔,与所述冷却塔连通的水箱,进水口与所述水箱连通、出水口与所述换热机构进水口连通的第一水泵,与所述第一水泵并联的第二水泵;还具有与所述第一水泵和第二水泵并联的第三水泵,设置在所述第一水泵进口管道上的第一控制阀,设置在所述第一水泵出口管道上的第二控制阀和第一压力传感器,设置在所述第二水泵进口管道上的第三控制阀,设置在所述第二水泵出口管道上的第四控制阀和第二压力传感器,设置在所述第三水泵进口管道上的第五控制阀,设置在所述第三水泵出口管道上的第六控制阀和第三压力传感器,设置在所述换热机构总进水管上的流量传感器、第四压力传感器和单向阀,与所述第一控制阀、第二控制阀、第三控制阀、第四控制阀、第五控制阀、第六控制阀、第一水泵、第二水泵、第三水泵、第一压力传感器、第二压力传感器、第三压力传感器和第四压力传感器电连接的控制器;所述第一水泵和第二水泵采用第一电源供电,所述第三水泵采用第二电源供电。A cooling system for a continuous graphitization and purification furnace, comprising a heat exchange mechanism for cooling various parts of the continuous graphitization and purification furnace, a cooling tower connected to a water outlet of the heat exchange mechanism, a water tank connected to the cooling tower, a first water pump whose water inlet is connected to the water tank and whose water outlet is connected to a water inlet of the heat exchange mechanism, and a second water pump connected in parallel with the first water pump; a third water pump connected in parallel with the first water pump and the second water pump, a first control valve arranged on an inlet pipe of the first water pump, a second control valve and a first pressure sensor arranged on an outlet pipe of the first water pump, a third control valve arranged on an inlet pipe of the second water pump, and a pressure sensor arranged on an outlet pipe of the second water pump. a fourth control valve and a second pressure sensor arranged on the heat exchange mechanism, a fifth control valve arranged on the inlet pipe of the third water pump, a sixth control valve and a third pressure sensor arranged on the outlet pipe of the third water pump, a flow sensor, a fourth pressure sensor and a one-way valve arranged on the main water inlet pipe of the heat exchange mechanism, and a controller electrically connected to the first control valve, the second control valve, the third control valve, the fourth control valve, the fifth control valve, the sixth control valve, the first water pump, the second water pump, the third water pump, the first pressure sensor, the second pressure sensor, the third pressure sensor and the fourth pressure sensor; the first water pump and the second water pump are powered by a first power supply, and the third water pump is powered by a second power supply.
在上述改进方案的基础上,作为进一步的改进技术方案,所述石墨化炉具有上盖、筒体、下盖、感应线圈和冷却器;所述换热机构包括分别对所述上盖、筒体、下盖、感应线圈和冷却器进行冷却换热的机构,对所述筒体进行冷却换热的机构包括第一冷却夹套,对所述下盖进行冷却换热的机构包括第二冷却夹套。On the basis of the above-mentioned improvement scheme, as a further improvement technical scheme, the graphitization furnace comprises an upper cover, a cylinder, a lower cover, an induction coil and a cooler; the heat exchange mechanism comprises mechanisms for cooling and exchanging heat for the upper cover, the cylinder, the lower cover, the induction coil and the cooler respectively, the mechanism for cooling and exchanging heat for the cylinder comprises a first cooling jacket, and the mechanism for cooling and exchanging heat for the lower cover comprises a second cooling jacket.
在上述改进方案的基础上,作为进一步的改进技术方案,所述第一冷却夹套和第二冷却夹套内均设有螺旋导流板。On the basis of the above improvement scheme, as a further improvement technical scheme, spiral guide plates are provided in both the first cooling jacket and the second cooling jacket.
本发明提供的技术方案中,石墨化物料在无底坩埚、冷却器内流动过程中,经历了预热升温排气、保温石墨化和降温出料三个阶段,实现了石墨化过程的连续生产,且连续石墨化、纯化炉内具有稳定的温场 ,提高了生产效率和产品质量;在坩埚内有上下搅拌,其中上搅拌主要目的是加快石墨化物料预热和通畅排气,下搅拌主要目的是排气和加快石墨化物料冷却;通过调整出料机构的出料量,能方便地控制石墨化过程的时间,从而能提高产品的质量,均衡生产。适用最高温度在2000℃~3150℃之间的使用,以适应不同石墨化度或提纯纯度要求。In the technical solution provided by the present invention, the graphitized material undergoes three stages of preheating and exhaust, heat preservation and graphitization, and cooling and discharging during the flow in the bottomless crucible and the cooler, thereby realizing continuous production of the graphitization process, and having a stable temperature field in the continuous graphitization and purification furnace, thereby improving production efficiency and product quality; there is upper and lower stirring in the crucible, wherein the upper stirring is mainly for accelerating the preheating of the graphitized material and unobstructed exhaust, and the lower stirring is mainly for exhaust and accelerating the cooling of the graphitized material; by adjusting the discharge amount of the discharging mechanism, the time of the graphitization process can be conveniently controlled, thereby improving the quality of the product and balancing production. It is suitable for use with a maximum temperature between 2000°C and 3150°C to meet different graphitization degrees or purification purity requirements.
本发明提供的技术方案中,当石墨化炉内压力增大到单呼阀2设定的开启压力时,单呼阀开启,石墨化炉通过单呼阀和泄压管道泄压,从石墨化炉内排出的物料进入蓄水池内,能够有效地避免粉尘对环境的污染,带来对电器件造成短路、起火等次生危害,也能有效避免粉尘对人身的伤害。单呼阀属于机械式打开方式,防护装置没有复杂的控制系统,能够有效地防止误操作或者传感器延迟、损坏触发带来的危害,在缺电的情况下也能正常开启,提高了系统的稳定性,极大地提高了石墨化炉运行的安全性和稳定性,避免安全事故和二次事故的发生。In the technical solution provided by the present invention, when the pressure in the graphitization furnace increases to the opening pressure set by the single-call valve 2, the single-call valve opens, and the graphitization furnace is depressurized through the single-call valve and the pressure relief pipe, and the materials discharged from the graphitization furnace enter the water reservoir, which can effectively avoid the pollution of the environment by dust, causing secondary hazards such as short circuit and fire to electrical components, and can also effectively avoid the harm of dust to people. The single-call valve belongs to the mechanical opening method, and the protective device does not have a complex control system. It can effectively prevent the hazards caused by misoperation or sensor delay and damage triggering. It can also open normally in the absence of power, which improves the stability of the system, greatly improves the safety and stability of the operation of the graphitization furnace, and avoids the occurrence of safety accidents and secondary accidents.
本发明提供的技术方案中,防爆片、热敏喷嘴、惰性气体热敏气嘴属于机械式打开方式,能够有效的防止误操作或者传感器延迟、损坏触发带来的危害,极大的提高了石墨化炉的安全性和稳定性,在意外应急情况下及时提供泄压、冷却、惰性环境保护,避免安全事故和二次事故的发生。In the technical solution provided by the present invention, the explosion-proof disk, the thermal nozzle, and the inert gas thermal nozzle are mechanically opened, which can effectively prevent the hazards caused by misoperation or sensor delay or damage triggering, greatly improve the safety and stability of the graphitization furnace, and provide pressure relief, cooling, and inert environment protection in time in unexpected emergency situations to avoid the occurrence of safety accidents and secondary accidents.
本发明提供的技术方案中,石墨化炉冷却系统采用并联的三台水泵供应循环冷却水,三台水泵中其中的一台由第二电源供电,能提高石墨化炉冷却系统运行的安全稳定性。In the technical solution provided by the present invention, the graphitization furnace cooling system adopts three water pumps connected in parallel to supply circulating cooling water, and one of the three water pumps is powered by a second power supply, which can improve the safety and stability of the operation of the graphitization furnace cooling system.
附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
图1为实施例连续石墨化、纯化炉的结构示意图;FIG1 is a schematic diagram of the structure of a continuous graphitization and purification furnace in an embodiment;
图2为实施例中的保温层的断面结构示意图;FIG2 is a schematic diagram of the cross-sectional structure of the thermal insulation layer in the embodiment;
图3为图2的A部放大图;FIG3 is an enlarged view of portion A of FIG2 ;
图4为实施例中上下相邻无底坩埚的连接结构示意图; Figure 4 is a schematic diagram of the connection structure of upper and lower adjacent bottomless crucibles in an embodiment;
图5为图4的I部放大图; Figure 5 is an enlarged view of part I of Figure 4;
图6为实施例中的软毡层展开时的主视结构示意图;FIG6 is a schematic diagram of the front view of the structure when the soft felt layer in the embodiment is unfolded;
图7为实施例中的软毡层展开时的俯视结构示意图;FIG7 is a schematic diagram of a top view of the structure when the soft felt layer in the embodiment is unfolded;
图8为实施例中的冷却器的局部的结构示意图; Figure 8 is a schematic diagram of the partial structure of the cooler in the embodiment;
图9为实施例中的冷却器的局部的俯视结构示意图。FIG. 9 is a schematic diagram of a partial top view of the cooler in the embodiment.
图10为实施列连续石墨化、纯化炉的自适应防护装置的结构示意图。FIG. 10 is a schematic diagram of the structure of an adaptive protection device for a continuous graphitization and purification furnace.
图11为实施例中的智能防护装置的结构示意图。FIG. 11 is a schematic diagram of the structure of the intelligent protection device in the embodiment.
图12为实施列石墨化炉冷却系统的主视结构示意图。FIG. 12 is a schematic diagram of the front view of the cooling system of the graphitization furnace according to an embodiment.
图13为实施例中的冷却夹套的主视结构示意图。FIG. 13 is a schematic diagram of the front structural view of the cooling jacket in the embodiment.
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1所示的连续石墨化、纯化炉(下文也称连续石墨化炉、石墨化炉、纯化炉),包括:The continuous graphitization and purification furnace (hereinafter also referred to as continuous graphitization furnace, graphitization furnace, purification furnace) as shown in FIG1 includes:
内部具有空腔的立式炉体1,与所述空腔连通的用于提供保护气氛的隋性气体管24;A vertical furnace body 1 having a cavity inside, and an inert gas pipe 24 communicating with the cavity for providing a protective atmosphere;
与所述立式炉体1顶部连接的给料机构5和排气管道9;A feeding mechanism 5 and an exhaust pipe 9 connected to the top of the vertical furnace body 1;
设置在所述立式炉体1内,自所述立式炉体1的底部向上延伸的感应线圈2,所述感应线圈2的芯部设有由多个同轴竖向叠置的无底坩埚3组成的坩埚组,所述坩埚组3与感应线圈2之间设有保温层4;An induction coil 2 is arranged in the vertical furnace body 1 and extends upward from the bottom of the vertical furnace body 1. The core of the induction coil 2 is provided with a crucible group consisting of a plurality of coaxial vertically stacked bottomless crucibles 3. A heat-insulating layer 4 is provided between the crucible group 3 and the induction coil 2.
设置在所述立式炉体1的顶端的第一驱动装置6,以及与所述第一驱动装置6传动连接的第一石墨轴7,所述第一石墨轴7上连接有上搅拌叶片8,所述第一石墨轴7从所述立式炉体1的顶端伸入所述坩埚组的上部的无底坩埚3内,所述上搅拌叶片8用于搅拌物料;A first driving device 6 is arranged at the top of the vertical furnace body 1, and a first graphite shaft 7 is transmission-connected to the first driving device 6, an upper stirring blade 8 is connected to the first graphite shaft 7, the first graphite shaft 7 extends from the top of the vertical furnace body 1 into the bottomless crucible 3 at the upper part of the crucible group, and the upper stirring blade 8 is used to stir the material;
冷却器10,连接于所述立式炉体1的底端的出料口处,所述冷却器10的底部连接第二驱动装置11,所述第二驱动装置11传动连接第二石墨轴12,与所述第二石墨轴12上连接有下搅拌叶片13,所述第二石墨轴12从所述冷却器10的底部伸入所述冷却器10并延伸至所述坩埚组的底部的无底坩埚3内,所述下搅拌叶片13用于搅拌物料;A cooler 10 is connected to the discharge port at the bottom end of the vertical furnace body 1. The bottom of the cooler 10 is connected to a second driving device 11. The second driving device 11 is connected to a second graphite shaft 12 in a transmission manner. A lower stirring blade 13 is connected to the second graphite shaft 12. The second graphite shaft 12 extends from the bottom of the cooler 10 into the cooler 10 and extends to the bottomless crucible 3 at the bottom of the crucible group. The lower stirring blade 13 is used to stir the material.
设置于所述冷却器10的下方的出料机构14;A discharging mechanism 14 disposed below the cooler 10;
若干穿过所述感应线圈2和保温层4、直达坩埚组的测温通道17,所述测温通道17内设置有红外测温仪18。 A plurality of temperature measuring channels 17 pass through the induction coil 2 and the insulation layer 4 and directly reach the crucible group. Infrared thermometers 18 are provided in the temperature measuring channels 17.
在上述基础方案的基础上,作为其中的一个实施例,优选的,上下相邻无底坩埚3之间通过分别设置在上下相邻无底坩埚3的凸止口19和凹止口20配合连接。On the basis of the above basic scheme, as one of the embodiments, preferably, the upper and lower adjacent bottomless crucibles 3 are connected by a convex stopper 19 and a concave stopper 20 respectively arranged on the upper and lower adjacent bottomless crucibles 3 .
如图4和图5所示,本发明提供的连续石墨化、纯化炉,无底坩埚之间的止口连接处设有密封机构,所述密封机构包括在凸止口19上设有至少二道环形槽27,设置在所述凸止口19的外侧面与所述凹止口20的内侧面之间的软毡层28,分别设置在所述凸止口19的端面与凹止口20的底面之间、和所述凸止口19的底面与凹止口20的端面之间的石墨粉与树脂胶固化层29,位于所述环形槽27处,梱扎所述软毡层28的石墨绳30;所述密封机构由包括以下过程制得,如图6和7所示,将软毡裁剪成合适的宽度,软毡两端搭口处分别设有L型接合面,将软毡包裹在凸止口19上后用石墨绳30捆紧,将石墨粉和树脂胶混合均匀后,分别涂抹在凹止口20的端面和底面,将包裹好软毡后的凸止口19插入凹止口20内,将无底坩埚叠置装配好,轴心对齐,放到工业烤箱里烘烤,烘烤温度为200~250℃,时间不少于24小时。所述环形槽27的深度与石墨绳30的直径相适应。As shown in Figures 4 and 5, the continuous graphitization and purification furnace provided by the present invention has a sealing mechanism at the stopper connection between the bottomless crucibles, and the sealing mechanism includes at least two annular grooves 27 provided on the convex stopper 19, a soft felt layer 28 arranged between the outer side surface of the convex stopper 19 and the inner side surface of the concave stopper 20, and a graphite powder and resin glue solidified layer 29 respectively arranged between the end surface of the convex stopper 19 and the bottom surface of the concave stopper 20 and between the bottom surface of the convex stopper 19 and the end surface of the concave stopper 20, located at the annular groove 27, tying the soft felt layer The sealing mechanism is made by the following process, as shown in Figures 6 and 7, the soft felt is cut into a suitable width, L-shaped joint surfaces are respectively provided at the overlaps of the two ends of the soft felt, the soft felt is wrapped on the convex stop 19 and then tied with the graphite rope 30, the graphite powder and resin glue are mixed evenly, and then applied to the end surface and bottom surface of the concave stop 20 respectively, the convex stop 19 wrapped with the soft felt is inserted into the concave stop 20, the bottomless crucible is stacked and assembled, the axis is aligned, and it is placed in an industrial oven for baking, the baking temperature is 200-250°C, and the time is not less than 24 hours. The depth of the annular groove 27 is adapted to the diameter of the graphite rope 30.
目前坩埚与坩埚之间的密封,通过对接合面采用精加工,提高坩埚与坩埚之间的配合精度来实现,因坩埚内外往往存在一定的压差,接合面密封方法可靠性低,易造成坩埚内外物料互窜,影响坩埚内的石墨化物料纯度。经上述技术方案处理后,即使无底坩埚内外存在一定压差,无底坩埚之间的止口连接处也不会泄漏。石墨粉中的树脂胶在石墨化炉内经高温石墨化后,其中的碳元素或被石墨化,其它物质会挥发出去,软毡层27、石墨绳29、石墨粉均能耐高温,不易损坏。能提高连续石墨化、纯化炉内无底坩埚之间的密封可靠性,避免造成无底坩埚内外物料互窜,提高连续石墨化、纯化炉生产的石墨化物料的纯度。At present, the sealing between crucibles is achieved by fine machining the joint surface to improve the matching accuracy between the crucibles. Because there is often a certain pressure difference between the inside and outside of the crucible, the reliability of the joint surface sealing method is low, which is easy to cause the materials inside and outside the crucible to cross each other, affecting the purity of the graphitized material in the crucible. After being processed by the above technical solution, even if there is a certain pressure difference inside and outside the bottomless crucible, the stop connection between the bottomless crucibles will not leak. After the resin glue in the graphite powder is graphitized at high temperature in the graphitization furnace, the carbon element therein may be graphitized, and other substances will evaporate. The soft felt layer 27, the graphite rope 29, and the graphite powder are all resistant to high temperatures and are not easy to damage. It can improve the sealing reliability between the bottomless crucibles in the continuous graphitization and purification furnace, avoid the materials inside and outside the bottomless crucible from crossing each other, and improve the purity of the graphitized materials produced by the continuous graphitization and purification furnace.
如图1所示,炉体1包括筒体,与所述筒体上端连接的上盖25,与所述筒体下端连接的下盖26。筒体、上盖25和下盖26为设备的主体支撑部分,其外形和尺寸可以根据实际需要进行选择设计,作为其中的一个实施例筒体为圆筒状筒体、上盖25和下盖26选用封头形状。圆筒状筒体、上盖25、下盖26和冷却器10均为夹层结构,配上冷却水,满足连续化生产对设备降温的要求。感应线圈2呈环状座落于下盖26上。As shown in FIG1 , the furnace body 1 includes a cylinder, an upper cover 25 connected to the upper end of the cylinder, and a lower cover 26 connected to the lower end of the cylinder. The cylinder, the upper cover 25 and the lower cover 26 are the main supporting parts of the equipment, and their shapes and sizes can be selected and designed according to actual needs. As one embodiment, the cylinder is a cylindrical cylinder, and the upper cover 25 and the lower cover 26 are selected in the shape of a head. The cylindrical cylinder, the upper cover 25, the lower cover 26 and the cooler 10 are all sandwich structures, equipped with cooling water, to meet the requirements of continuous production for equipment cooling. The induction coil 2 is annularly located on the lower cover 26.
如图4和图5所示,上下无底坩埚3之间通过止口配合连接,无底坩埚3叠置时同轴,可根据要求叠置相应的高度,采用多个无底坩埚3叠置能同时满足无底坩埚制造,设备产能和炉内物料在石墨化过程中停留时间的要求。叠加后的无底坩埚3位于感应线圈2的芯部,及感应线圈2的芯部向上的延长线上,无底坩埚3与感应线圈2之间有保温腔,保温腔内用填充保温层4。As shown in Figures 4 and 5, the upper and lower bottomless crucibles 3 are connected by stoppers. The bottomless crucibles 3 are coaxial when stacked and can be stacked to a corresponding height as required. The stacking of multiple bottomless crucibles 3 can simultaneously meet the requirements of bottomless crucible manufacturing, equipment capacity and the residence time of materials in the furnace during the graphitization process. The stacked bottomless crucibles 3 are located at the core of the induction coil 2 and on the upward extension line of the core of the induction coil 2. There is a heat preservation cavity between the bottomless crucible 3 and the induction coil 2, and the heat preservation cavity is filled with a heat preservation layer 4.
如图1所示,第一驱动装置6可以是电机带动减速机的常用结构,第一驱动装置6与第一石墨轴7传动连接,上搅拌叶片8与第一石墨轴7连接,第一驱动装置6通过第一石墨轴7带动上搅拌叶片8旋转,对上部无底坩埚3内的物料进行搅拌,使石墨化物料在预热过程中受热均匀,达到升温均匀的目的,同时,有利于挥发出来的气体的逸出。第二驱动装置11可以是电机带动减速机的常用结构,第二驱动装置11与第二石墨轴12传动连接,下搅拌叶片13与第二石墨轴12连接,第二驱动装置11通过第二石墨轴12带动下搅拌叶片13旋转,对下部无底坩埚3内的物料进行搅拌,使石墨化物料在冷却过程中能不断与冷却器10接触,且达到降温均匀的目的。As shown in FIG1 , the first drive device 6 can be a common structure of a motor driving a reducer. The first drive device 6 is connected to the first graphite shaft 7 by transmission. The upper stirring blade 8 is connected to the first graphite shaft 7. The first drive device 6 drives the upper stirring blade 8 to rotate through the first graphite shaft 7 to stir the material in the upper bottomless crucible 3, so that the graphitized material is heated evenly during the preheating process, achieving the purpose of uniform temperature rise, and at the same time, it is conducive to the escape of the volatilized gas. The second drive device 11 can be a common structure of a motor driving a reducer. The second drive device 11 is connected to the second graphite shaft 12 by transmission. The lower stirring blade 13 is connected to the second graphite shaft 12. The second drive device 11 drives the lower stirring blade 13 to rotate through the second graphite shaft 12 to stir the material in the lower bottomless crucible 3, so that the graphitized material can continuously contact the cooler 10 during the cooling process, and achieve the purpose of uniform cooling.
如图1所示,感应线圈2和保温层4的上中下部有若干测温通道17,工作中无底坩埚最高温度能达到2800摄氏度以上,有多个测温通道17穿过感应线圈2、保温层4直达无底坩埚3外表面,多个红外测温仪18通过测温通道扫描无底坩埚可检测无底坩埚的温度。红外测温仪18有高温和低温区别,在1200摄氏度以内用低温红外测温仪,在超过1200摄氏度用高温红外测温仪,确保升温过程温度监控的准确度。As shown in FIG1 , there are several temperature measurement channels 17 in the upper, middle and lower parts of the induction coil 2 and the insulation layer 4. The maximum temperature of the bottomless crucible can reach more than 2800 degrees Celsius during operation. There are multiple temperature measurement channels 17 that pass through the induction coil 2 and the insulation layer 4 to directly reach the outer surface of the bottomless crucible 3. Multiple infrared thermometers 18 can detect the temperature of the bottomless crucible by scanning the bottomless crucible through the temperature measurement channels. The infrared thermometer 18 has high temperature and low temperature. A low temperature infrared thermometer is used within 1200 degrees Celsius, and a high temperature infrared thermometer is used above 1200 degrees Celsius to ensure the accuracy of temperature monitoring during the heating process.
如图1所示,作为其中的一个实施例,给料机构5具有粉料仓,与粉料仓出料口连接的流量控制阀,粉料通过自重从粉料仓经流量控制阀落入无底坩埚内。As shown in FIG. 1 , as one embodiment thereof, the feeding mechanism 5 has a powder bin and a flow control valve connected to the discharge port of the powder bin, and the powder falls from the powder bin through the flow control valve into the bottomless crucible by its own weight.
如图1、图8和图9所示,冷却器10的顶端与下盖26相连,冷却器10的底部呈逐步缩小的倾斜结构,在冷却器10的轴心方向,设有与倾斜面连接的轴套筒,第二驱动装置11与轴套筒的下端连接,第二石墨轴12穿过轴套筒后与第二驱动装置11传动连接,出料机构14与冷却器10的底部连接,出料机构14控制无底坩埚3和冷却器10内的物料的流速,维持石墨化反应时间,并实现连续出料。As shown in Figures 1, 8 and 9, the top of the cooler 10 is connected to the lower cover 26, and the bottom of the cooler 10 is a gradually shrinking inclined structure. In the axial direction of the cooler 10, a shaft sleeve connected to the inclined surface is provided, and the second driving device 11 is connected to the lower end of the shaft sleeve. The second graphite shaft 12 passes through the shaft sleeve and is transmission-connected to the second driving device 11. The discharging mechanism 14 is connected to the bottom of the cooler 10. The discharging mechanism 14 controls the flow rate of the material in the bottomless crucible 3 and the cooler 10, maintains the graphitization reaction time, and realizes continuous discharging.
作业时,石墨化物料由给料机构5进入无底坩埚的上部、无底坩埚的上部的石墨化物料通过上搅拌叶片8的搅拌,使石墨化物料在无底坩埚的上部预热均匀,排出挥发性物质,挥发性物质在无底坩埚的上方的空腔内聚集后,经排气管道9排出,隋性气体管16向连续石墨化、纯化炉内通入保护性气体,使连续石墨化、纯化炉内维持正压和保护性气氛环境。石墨化物料经无底坩埚的上部、中部、下部,利用重力逐渐降落到冷却器10内,经冷却器10冷却后,通过出料机构14进入储料仓15内。石墨化物料在无底坩埚内的流动过程中,经历了预热升温排气、保温石墨化和降温出料三个阶段,实现了石墨化、纯化过程的连续生产,提高了生产效率低。 During operation, the graphitized material enters the upper part of the bottomless crucible through the feeding mechanism 5, and the graphitized material in the upper part of the bottomless crucible is stirred by the upper stirring blade 8, so that the graphitized material is evenly preheated in the upper part of the bottomless crucible and the volatile substances are discharged. After the volatile substances gather in the cavity above the bottomless crucible, they are discharged through the exhaust pipe 9. The inert gas pipe 16 introduces protective gas into the continuous graphitization and purification furnace to maintain a positive pressure and protective atmosphere in the continuous graphitization and purification furnace. The graphitized material passes through the upper, middle and lower parts of the bottomless crucible and gradually falls into the cooler 10 by gravity. After being cooled by the cooler 10, it enters the storage bin 15 through the discharging mechanism 14. During the flow of the graphitized material in the bottomless crucible, it goes through three stages: preheating and exhaust, heat preservation and graphitization, and cooling and discharging, thus realizing the continuous production of the graphitization and purification process and improving the production efficiency.
在上述基础方案的基础上,作为其中的一个实施例,如图2和图3所示,本发明提供的连续石墨化、纯化炉,所述保温层4包括内层框架体21、中间体22和外层保温体23。其中内层框架体21由三维针刺碳纤维坯体,经定型,通入碳源气体进行化学气相沉积增密至1.4g/cm3~1.6g/cm3后制备碳/碳复合材料,再由所述碳/碳复合材料在温度为1800~2500℃、惰性气体或氮气保护下进行石墨化处理后制得;所述中间体22包括至少一层由若干块碳纤维硬毡块拼接而成的碳纤维硬毡层,所述碳纤维硬毡块由若干层碳纤维碳毡且在碳纤维碳毡层间刷或喷涂树脂经固化定型,碳化、纯化处理后,将成型后的碳纤维硬毡切割成若干块制得,相邻碳纤维硬毡块之间的碳纤维被切断存在相互错位,所述树脂包括酚醛树脂、环氧树脂、呋喃树脂、脲醛树脂、乙烯基树脂;所述外层保温体23包括缠绕在所述中间体外面的若干层碳毡,和用于捆绑固定所述碳毡的碳绳。On the basis of the above basic scheme, as one of the embodiments, as shown in FIG. 2 and FIG. 3 , the continuous graphitization and purification furnace provided by the present invention, the thermal insulation layer 4 includes an inner frame body 21 , an intermediate body 22 and an outer thermal insulation body 23 . The inner frame body 21 is made of a three-dimensional needle-punched carbon fiber blank, which is shaped and introduced with a carbon source gas for chemical vapor deposition to densify to 1.4g/cm3~1.6g/cm3 to prepare a carbon/carbon composite material, and then the carbon/carbon composite material is graphitized at a temperature of 1800~2500°C under the protection of an inert gas or nitrogen to obtain the carbon/carbon composite material; the intermediate body 22 includes at least one layer of carbon fiber hard felt layer formed by splicing a plurality of carbon fiber hard felt blocks, the carbon fiber hard felt blocks are composed of a plurality of layers of carbon fiber carbon felt and resin is brushed or sprayed between the carbon fiber carbon felt layers, and after curing and shaping, carbonization and purification treatment, the formed carbon fiber hard felt is cut into a plurality of blocks, the carbon fibers between adjacent carbon fiber hard felt blocks are cut off and are mutually dislocated, and the resin includes phenolic resin, epoxy resin, furan resin, urea-formaldehyde resin, and vinyl resin; the outer thermal insulation body 23 includes a plurality of layers of carbon felt wrapped around the outside of the intermediate body, and a carbon rope for binding and fixing the carbon felt.
上述技术方案,包裹在无底坩埚3外部的保温材料采用三维针刺碳纤维复合材料,三维针刺碳纤维经化学气相沉积后,密度由0.5g/cm3增密至1.4g/cm3~1.6g/cm3,再在温度为1800~2500℃、惰性气体或氮气保护下进行石墨化处理后,使其具有抗氧化,抗腐蚀、隔热功能。因内层框架体21是一个整体结构,导热均匀,因此有利于无底坩埚3内热场达到均温。中间体22使用由若干块碳纤维硬毡块拼接而成的碳纤维硬毡,相邻碳纤维硬毡块拼接,因对碳纤维进行了切断,相邻碳纤维硬毡块之间的碳纤维存在相互错位,多块组合时,大幅度降低了碳纤维能相互连接成环的概率,作为导体的碳纤维没有连接成环,则在电磁环境下不会感应发热,从而大幅度降低了在电磁环境下的感应自发热。使用碳纤维硬毡能提高保温层的刚度。碳纤维硬毡密度低,起到良好的保温作用。碳纤维硬毡的碳化温度为600~1200℃,纯化处理温度为1600~2400℃,碳化和纯化处理过程均在氩气或者氮气气氛中进行,碳纤维硬毡经高温热处理法纯化处理后,降低了杂质含量,从而降低导电率,降低在电磁环境下的感应自发热。外层保温体23由多层碳毡缠绕形成,位于最外层,电磁感应自发热强度已大幅度降低,但能提供很好的保温效果。内层框架体21、中间体22和外层保温体23相互结合,功能互补且产生协同作用,使得保温层4具有优异的性能。In the above technical solution, the insulation material wrapped around the outside of the bottomless crucible 3 is a three-dimensional needle-punched carbon fiber composite material. After chemical vapor deposition, the density of the three-dimensional needle-punched carbon fiber is increased from 0.5g/cm3 to 1.4g/cm3~1.6g/cm3. After graphitization treatment at a temperature of 1800~2500℃ and under the protection of inert gas or nitrogen, it has anti-oxidation, anti-corrosion and heat insulation functions. Because the inner frame body 21 is an integral structure and has uniform heat conduction, it is beneficial for the thermal field in the bottomless crucible 3 to reach a uniform temperature. The intermediate 22 uses a carbon fiber hard felt spliced from a number of carbon fiber hard felt blocks. The adjacent carbon fiber hard felt blocks are spliced. Because the carbon fibers are cut, the carbon fibers between the adjacent carbon fiber hard felt blocks are mutually misaligned. When multiple blocks are combined, the probability that the carbon fibers can be connected to each other into a ring is greatly reduced. The carbon fibers as conductors are not connected into a ring, and will not induce heat in an electromagnetic environment, thereby greatly reducing the induced self-heating in an electromagnetic environment. The use of carbon fiber hard felt can improve the rigidity of the insulation layer. The carbon fiber felt has a low density and plays a good role in thermal insulation. The carbonization temperature of the carbon fiber felt is 600~1200℃, and the purification temperature is 1600~2400℃. The carbonization and purification processes are carried out in an argon or nitrogen atmosphere. After the carbon fiber felt is purified by high-temperature heat treatment, the impurity content is reduced, thereby reducing the conductivity and reducing the induced self-heating in an electromagnetic environment. The outer insulation body 23 is formed by winding multiple layers of carbon felt and is located in the outermost layer. The intensity of electromagnetic induction self-heating has been greatly reduced, but it can provide a good insulation effect. The inner frame body 21, the intermediate body 22 and the outer insulation body 23 are combined with each other, their functions are complementary and synergistic, so that the insulation layer 4 has excellent performance.
在上述基础方案的基础上,作为其中的一个实施例,如图1所示,本发明提供的连续石墨化、纯化炉,还包括检测无底坩埚内石墨化物料高度的料位计16,与所述料位计16电连接的PLC或工控机,所述PLC或工控机与所述给料机构5电控制连接,控制给料机构5的给料量。达到稳定进料和稳定连续石墨化、纯化炉运行的目的。On the basis of the above basic scheme, as one of the embodiments, as shown in FIG1 , the continuous graphitization and purification furnace provided by the present invention further includes a material level meter 16 for detecting the height of the graphitized material in the bottomless crucible, a PLC or industrial computer electrically connected to the material level meter 16, and the PLC or industrial computer is electrically controlled and connected to the feeding mechanism 5 to control the feeding amount of the feeding mechanism 5. The purpose of stabilizing the feeding and stabilizing the operation of the continuous graphitization and purification furnace is achieved.
在上述基础方案的基础上,作为其中的一个实施例,所述出料机构(14)为出料螺旋输送机,所述冷却器(10)具有水冷夹套,以及与所述水冷夹套连通的进水管和出水管。如图1所示,本发明提供的连续石墨化、纯化炉,所述冷却器10具有水冷夹套,与所述水冷夹套连通的进水管和出水管。往水冷夹套内通冷却水对物料进行冷却。Based on the above basic scheme, as one embodiment thereof, the discharging mechanism (14) is a discharging screw conveyor, and the cooler (10) has a water cooling jacket, and a water inlet pipe and a water outlet pipe connected to the water cooling jacket. As shown in FIG1 , the continuous graphitization and purification furnace provided by the present invention, the cooler 10 has a water cooling jacket, and a water inlet pipe and a water outlet pipe connected to the water cooling jacket. Cooling water is passed into the water cooling jacket to cool the material.
如图10所示的连续石墨化、纯化炉的自适应防护装置,所述自适应防护装置包括与连续石墨化、纯化炉的立式炉体1连接的单呼阀2a,与所述单呼阀2a的出口端连接的泄压管道3a,与泄压管道3a的出口端连通的蓄水池4a,为所述蓄水池4a供水的供水管,与所述供水管连接的补水阀5a,与所述蓄水池4a连通的溢流管道6a;所述泄压管道3a的出口端插入蓄水池4a的水面以下。蓄水池4a的安装位置低于单呼阀2a的出口安装位置,所述泄压管道3a具有倾斜段或垂直段;泄压管道3a的倾斜段能容纳的水量不少于蓄水池4a在泄压管道3a的出口端以上部位的存水量。As shown in FIG10, the adaptive protection device of the continuous graphitization and purification furnace comprises a single-call valve 2a connected to the vertical furnace body 1 of the continuous graphitization and purification furnace, a pressure relief pipe 3a connected to the outlet end of the single-call valve 2a, a water reservoir 4a connected to the outlet end of the pressure relief pipe 3a, a water supply pipe for supplying water to the water reservoir 4a, a water replenishment valve 5a connected to the water supply pipe, and an overflow pipe 6a connected to the water reservoir 4a; the outlet end of the pressure relief pipe 3a is inserted below the water surface of the water reservoir 4a. The installation position of the water reservoir 4a is lower than the outlet installation position of the single-call valve 2a, and the pressure relief pipe 3a has an inclined section or a vertical section; the amount of water that the inclined section of the pressure relief pipe 3a can accommodate is not less than the amount of water stored in the water reservoir 4a above the outlet end of the pressure relief pipe 3a.
当蓄水池4a内水位下降,补水阀5a打开,进行补水,补水阀5a可选用自动阀,如浮球阀,带液位控制的调节阀,也可选用手动阀。补水阀5a补水能够保证蓄水池4a内水位处于正常水位;当蓄水池4a注入过多的水时,多余的水从溢流管道6a排出,能够保证蓄水池4a内水位处于正常水位,避免蓄水池4a因为水位上涨、压力增高导致水倒流进泄压管道3a内。When the water level in the water reservoir 4a drops, the water replenishment valve 5a opens to replenish water. The water replenishment valve 5a can be an automatic valve, such as a float valve, a regulating valve with liquid level control, or a manual valve. The water replenishment valve 5a can ensure that the water level in the water reservoir 4a is at a normal level; when too much water is injected into the water reservoir 4a, the excess water is discharged from the overflow pipe 6a, which can ensure that the water level in the water reservoir 4a is at a normal level, and prevent the water in the water reservoir 4a from flowing back into the pressure relief pipe 3a due to the rising water level and increased pressure.
石墨化炉在运行过程中,因意外原因造成石墨化炉稳压系统失效,石墨化炉内压力增大到单呼阀2a设定的开启压力时,单呼阀2a自动开启,石墨化炉1通过单呼阀2a和泄压管道3a泄压,石墨化炉1内物料进入蓄水池4a内,使石墨化炉1内压力的压力降低,维持石墨化炉1的安全运行。当单呼阀3开启时,从石墨化炉1内排出的物温度高且伴有粉尘,当排放至蓄水池4a内时,排放物得到降温并与水混合后沉降,气体往上排放掉,能够有效地避免粉尘对环境污染,带来对电器件造成短路、起火等次生危害,避免粉尘对人身的伤害。蓄水池4a水位上涨时,水位上升后多余的水通过溢流管道6a排出,石墨化炉通过泄压,能给排除生产故障提供缓冲时间,避免出现更严重的安全事故发生。During the operation of the graphitization furnace, the pressure stabilization system of the graphitization furnace fails due to unexpected reasons. When the pressure in the graphitization furnace increases to the opening pressure set by the single-call valve 2a, the single-call valve 2a automatically opens, and the graphitization furnace 1 is depressurized through the single-call valve 2a and the pressure relief pipe 3a. The material in the graphitization furnace 1 enters the water reservoir 4a, so that the pressure in the graphitization furnace 1 is reduced, and the safe operation of the graphitization furnace 1 is maintained. When the single-call valve 3 is opened, the material discharged from the graphitization furnace 1 is high in temperature and accompanied by dust. When discharged into the water reservoir 4a, the discharge is cooled and mixed with water and then precipitated, and the gas is discharged upward, which can effectively avoid dust pollution to the environment, bring about secondary hazards such as short circuit and fire to electrical components, and avoid dust harm to people. When the water level of the water reservoir 4a rises, the excess water after the water level rises is discharged through the overflow pipe 6a. The graphitization furnace can provide buffer time for eliminating production failures through pressure relief, and avoid more serious safety accidents.
本技术方案中,当石墨化炉内压力增大到单呼阀2a设定的开启压力时,单呼阀2a开启,石墨化炉通过单呼阀2a和泄压管道3a泄压,从石墨化炉1内排出的物料进入蓄水池4a内,能够有效地避免粉尘对环境污染,带来对电器件造成短路、起火等次生危害,避免粉尘对人身的伤害。In the present technical solution, when the pressure in the graphitization furnace increases to the opening pressure set by the single-call valve 2a, the single-call valve 2a opens, and the graphitization furnace is depressurized through the single-call valve 2a and the pressure relief pipe 3a, and the material discharged from the graphitization furnace 1 enters the water reservoir 4a, which can effectively avoid dust pollution to the environment, secondary hazards such as short circuit and fire to electrical components, and avoid dust damage to people.
单呼阀属于机械式打开方式,防护装置没有复杂的控制系统,能够有效地防止误操作或者传感器延迟、损坏触发带来的危害,在缺电的情况下也能正常开启,提高了系统的稳定性,极大的提高了石墨化炉运行的安全性和稳定性,避免安全事故和二次事故的发生。The single-call valve is mechanically opened, and the protective device does not have a complex control system. It can effectively prevent the hazards caused by misoperation or sensor delay or damage triggering. It can also open normally in the absence of power, which improves the stability of the system and greatly improves the safety and stability of the graphitization furnace operation, avoiding safety accidents and secondary accidents.
请参考图11,连续石墨化、纯化炉的智能防护装置,包括泄爆管道2b、喷淋塔4b以及消防给水系统8b;其中,Please refer to FIG. 11 , the intelligent protection device of the continuous graphitization and purification furnace includes an explosion relief pipe 2b, a spray tower 4b and a fire water supply system 8b; wherein,
所述泄爆管道2b的一端与连续石墨化、纯化炉的立式炉体1连接,另一端连通喷淋塔4b,所述泄爆管道2b入口处设置有防爆片3b,所述泄爆管道2b出口处设置有防反串机构5b,所述泄爆管道2b内设有惰性气体热敏气嘴10b,所述惰性气体热敏气嘴10b连接惰性气体供应管道;One end of the explosion relief pipe 2b is connected to the vertical furnace body 1 of the continuous graphitization and purification furnace, and the other end is connected to the spray tower 4b. An explosion-proof plate 3b is provided at the inlet of the explosion relief pipe 2b, and an anti-reverse mechanism 5b is provided at the outlet of the explosion relief pipe 2b. An inert gas thermal nozzle 10b is provided in the explosion relief pipe 2b, and the inert gas thermal nozzle 10b is connected to the inert gas supply pipe.
所述喷淋塔4b内设有热敏喷嘴6b和雾化喷嘴7b,消防给水系统8b为所述热敏喷嘴6b和雾化喷嘴7b供水,所述消防给水系统8b的供水管道上设置有控制所述雾化喷嘴7b进水的控制阀9b;The spray tower 4b is provided with a thermal nozzle 6b and an atomizing nozzle 7b, and a fire water supply system 8b supplies water to the thermal nozzle 6b and the atomizing nozzle 7b. A control valve 9b for controlling the water inlet of the atomizing nozzle 7b is provided on the water supply pipeline of the fire water supply system 8b;
所述泄爆管道2b还连接干粉抑爆系统11b,所述干粉抑爆系统11b包括测量所述泄爆管道2b管内压力的压力传感器、或/和监测所述泄爆管道2b管内火焰状况的火焰监测传感器、与所述泄爆管道2b连接的干粉抑爆器、控制所述干粉抑爆器启闭的控制器,所述压力传感器或/和火焰监测传感器与所述控制器电连接;所述控制器还与所述控制阀9b电连接,控制器可以是PLC、工控机等。The explosion-proof pipe 2b is also connected to a dry powder explosion suppression system 11b, which includes a pressure sensor for measuring the pressure inside the explosion-proof pipe 2b and/or a flame monitoring sensor for monitoring the flame condition inside the explosion-proof pipe 2b, a dry powder explosion suppressor connected to the explosion-proof pipe 2b, and a controller for controlling the opening and closing of the dry powder explosion suppressor. The pressure sensor and/or the flame monitoring sensor are electrically connected to the controller; the controller is also electrically connected to the control valve 9b, and the controller can be a PLC, an industrial computer, etc.
其中的一个实施例,惰性气体热敏气嘴10b设置在泄爆管道2b的近防爆片3b一端,惰性气体热敏气嘴10b为90°实心锥喷嘴,材质为310S不锈钢,喷嘴前端玻璃珠破坏温度80℃。热敏喷嘴6b为90°实心锥喷嘴,材质为310S不锈钢,喷嘴前端玻璃珠破坏温度80℃,雾化喷嘴7b为90°实心锥喷嘴,材质为310S不锈钢。干粉抑爆系统11b设置在泄爆管道2b的三分之二处,当高温物料经过干粉抑爆系统11b位置处时,干粉抑爆系统11b打开,向管内喷入干粉,对泄爆管道2b进行抑爆、冷却。消防给水系统8b采用消防气体顶压给水系统,消防气体顶压给水系统包括气压水罐、控制柜、顶压储气系统、减压释放装置等部件,消防状态时,压缩气体充入气压水罐,置换出罐内消防储水,能始终保持供水管道内的消防额定工作压力,不易受断电、断气的影响。In one embodiment, the inert gas thermal nozzle 10b is arranged at one end of the explosion-proof plate 3b near the explosion-proof pipe 2b. The inert gas thermal nozzle 10b is a 90° solid cone nozzle made of 310S stainless steel, and the glass bead destruction temperature at the front end of the nozzle is 80°C. The thermal nozzle 6b is a 90° solid cone nozzle made of 310S stainless steel, and the glass bead destruction temperature at the front end of the nozzle is 80°C. The atomizing nozzle 7b is a 90° solid cone nozzle made of 310S stainless steel. The dry powder explosion suppression system 11b is arranged at two-thirds of the explosion-proof pipe 2b. When the high-temperature material passes through the position of the dry powder explosion suppression system 11b, the dry powder explosion suppression system 11b is opened, and the dry powder is sprayed into the pipe to suppress and cool the explosion-proof pipe 2b. The fire-fighting water supply system 8b adopts a fire-fighting gas top-pressure water supply system. The fire-fighting gas top-pressure water supply system includes components such as a pressure water tank, a control cabinet, a top-pressure gas storage system, and a pressure reduction release device. In the fire-fighting state, compressed gas is filled into the pressure water tank to displace the fire-fighting water in the tank. It can always maintain the fire-fighting rated working pressure in the water supply pipeline and is not easily affected by power outages and gas outages.
石墨化炉运行过程中,当石墨化炉1因漏水或者堵料等原因造成石墨化炉稳压系统失效,当石墨化炉1内压力达到防爆片3b爆破压力时,防爆片3b爆破,石墨化炉1通过所述防爆片3b、泄爆管道2b和防反串机构5b泄压,石墨化炉1内物料进入所述喷淋塔4b内。当防爆片3b爆破后,泄爆管道2b内温度达到惰性气体热敏气嘴10b开启温度后,惰性气体热敏气嘴10b开启向泄爆管道2b内喷入惰性气体。当喷淋塔4b内温度达到热敏喷嘴6b开启温度后,热敏喷嘴6b开启,消防给水系统8b通过热敏喷嘴6b向喷淋塔4b喷水。压力传感器检测到泄爆管道2b内压力升高,或/和火焰监测传感器检测到泄爆管道2b内有火焰时,所述压力传感器或火焰监测传感器向控制器发出开启干粉抑爆器指令,所述干粉抑爆器开启;控制器发出开启干粉抑爆器指令时,所述控制器还向所述控制阀9b发出开启指令,控制阀9b开启后通过所述雾化喷嘴7b向喷淋塔4b内喷水。During the operation of the graphitization furnace, when the graphitization furnace 1 fails to maintain its voltage stabilization system due to water leakage or material blockage, when the pressure in the graphitization furnace 1 reaches the bursting pressure of the explosion-proof disc 3b, the explosion-proof disc 3b bursts, and the graphitization furnace 1 is depressurized through the explosion-proof disc 3b, the explosion-relief pipe 2b and the anti-reverse mechanism 5b, and the material in the graphitization furnace 1 enters the spray tower 4b. After the explosion-proof disc 3b bursts, the temperature in the explosion-relief pipe 2b reaches the opening temperature of the inert gas thermal nozzle 10b, and the inert gas thermal nozzle 10b opens to spray inert gas into the explosion-relief pipe 2b. When the temperature in the spray tower 4b reaches the opening temperature of the thermal nozzle 6b, the thermal nozzle 6b opens, and the fire water supply system 8b sprays water to the spray tower 4b through the thermal nozzle 6b. When the pressure sensor detects that the pressure in the explosion-proof pipe 2b increases, or/and the flame monitoring sensor detects that there is a flame in the explosion-proof pipe 2b, the pressure sensor or the flame monitoring sensor sends an instruction to the controller to start the dry powder explosion suppressor, and the dry powder explosion suppressor is turned on; when the controller sends an instruction to start the dry powder explosion suppressor, the controller also sends an opening instruction to the control valve 9b. After the control valve 9b is opened, water is sprayed into the spray tower 4b through the atomizing nozzle 7b.
防爆片3b爆破时,石墨化炉1与泄爆管道2b直接相通,炉内的高温物料及压力通过泄爆管道2b泄出。炉内的高温物料进入泄爆管道2b内后,泄爆管道2b内温度超过惰性气体热敏气嘴10b的玻璃珠破坏温度,惰性气体热敏气嘴10b前端的玻璃珠爆开,连接惰性气体热敏气嘴10b的惰性气体管路为常开,此时惰性气体通过惰性气体热敏气嘴10b对泄爆管道2b进行冷却,防止氧气进入到石墨化炉1,同时提供一个惰性气体惰性保护环境,防止发生火灾。 When the explosion-proof plate 3b explodes, the graphitization furnace 1 is directly connected to the explosion-proof pipe 2b, and the high-temperature materials and pressure in the furnace are released through the explosion-proof pipe 2b. After the high-temperature materials in the furnace enter the explosion-proof pipe 2b, the temperature in the explosion-proof pipe 2b exceeds the glass bead destruction temperature of the inert gas thermal nozzle 10b, and the glass beads at the front end of the inert gas thermal nozzle 10b explode. The inert gas pipeline connected to the inert gas thermal nozzle 10b is normally open. At this time, the inert gas cools the explosion-proof pipe 2b through the inert gas thermal nozzle 10b to prevent oxygen from entering the graphitization furnace 1, and at the same time provides an inert gas inert protection environment to prevent fire.
作为其中的一个实施例,泄爆管道2b与喷淋塔4b之间设置防反串机构5b,防反串机构5b优选自重密封盖,自重密封盖与泄爆管道2b采用铰链连接,防反串机构5b设计的自动打开压力值为5MPa(或其它设计值),泄爆管道2b的近自重密封盖端与自重密封盖之间设有软毡密封件,当泄爆管道2b内的压力值高于自重密封盖自动打开压力值时,自重密封盖打开,防爆片3b爆破时,泄爆管道2b内的压力将大于自重密封盖自动打开的压力值,自重密封盖打开,当炉内压力泄至低于自重密封盖自动打开压力值时,自重密封盖依靠自身重力关闭,避免外界物料、气体进入石墨化炉的立式炉体1内,从而实现对石墨化炉1的保护。防反串机构5b具有防水、防火、防气反串功能作用。As one embodiment, an anti-reverse mechanism 5b is arranged between the explosion relief pipe 2b and the spray tower 4b. The anti-reverse mechanism 5b is preferably a self-weight sealing cover. The self-weight sealing cover is hingedly connected to the explosion relief pipe 2b. The automatic opening pressure value of the anti-reverse mechanism 5b is designed to be 5MPa (or other design values). A soft felt seal is arranged between the end of the explosion relief pipe 2b near the self-weight sealing cover and the self-weight sealing cover. When the pressure value in the explosion relief pipe 2b is higher than the automatic opening pressure value of the self-weight sealing cover, the self-weight sealing cover is opened. When the explosion-proof plate 3b explodes, the pressure in the explosion relief pipe 2b will be greater than the automatic opening pressure value of the self-weight sealing cover. The self-weight sealing cover is opened. When the pressure in the furnace is released to a value lower than the automatic opening pressure value of the self-weight sealing cover, the self-weight sealing cover is closed by its own gravity to prevent external materials and gases from entering the vertical furnace body 1 of the graphitization furnace, thereby protecting the graphitization furnace 1. The anti-reverse mechanism 5b has waterproof, fireproof and gas reverse function.
本发明提供的技术方案,当石墨化炉1内压力达到防爆片3b爆破压力时,防爆片3b爆破,通过泄爆管道2b泄压,此时惰性气体热敏喷嘴6b、防反串机构5b和热敏喷嘴6b自动打开,当压力传感器检测到泄爆管道内压力升高,或/和火焰监测传感器检测到泄爆管道内有火焰时,压力传感器或/和火焰监测传感器将检测信号发送至干粉抑爆系统11b的控制器,控制器发送开启干粉抑爆器和控制阀9b信号,干粉抑爆器开启向泄爆管道喷入干粉,控制阀9b开启雾化喷嘴7b向塔内喷出水雾,惰性气体通过惰性气体热敏气嘴10b进入泄爆管道2b内,对高温物料进行冷却,同时提供一个惰性气体保护环境,防止发生火灾。防爆片3b被破坏后,当石墨化炉1内压力泄至一定程度时,防反串机构5b依靠自身重力关闭,避免外界物料、空气进入石墨化炉1内,从而实现对石墨化炉1的保护。防爆片3b、防反串机构5b、惰性气体热敏喷嘴6b、热敏喷嘴6b均为自动开启机构,没有复杂的电气控制系统,在缺电的情况下也能正常开启,提高了系统的稳定性。The technical solution provided by the present invention is that when the pressure in the graphitization furnace 1 reaches the bursting pressure of the explosion-proof plate 3b, the explosion-proof plate 3b explodes and the pressure is released through the explosion-proof pipe 2b. At this time, the inert gas thermal nozzle 6b, the anti-reverse mechanism 5b and the thermal nozzle 6b are automatically opened. When the pressure sensor detects that the pressure in the explosion-proof pipe increases, or/and the flame monitoring sensor detects that there is a flame in the explosion-proof pipe, the pressure sensor or/and the flame monitoring sensor sends a detection signal to the controller of the dry powder explosion suppression system 11b, and the controller sends a signal to start the dry powder explosion suppressor and the control valve 9b. The dry powder explosion suppressor is turned on to spray dry powder into the explosion-proof pipe, and the control valve 9b turns on the atomizing nozzle 7b to spray water mist into the tower. The inert gas enters the explosion-proof pipe 2b through the inert gas thermal nozzle 10b to cool the high-temperature material and provide an inert gas protection environment to prevent fire. After the explosion-proof disc 3b is destroyed, when the pressure in the graphitization furnace 1 is released to a certain extent, the anti-reverse flow mechanism 5b is closed by its own gravity to prevent external materials and air from entering the graphitization furnace 1, thereby protecting the graphitization furnace 1. The explosion-proof disc 3b, the anti-reverse flow mechanism 5b, the inert gas thermal nozzle 6b, and the thermal nozzle 6b are all automatic opening mechanisms without a complex electrical control system. They can be opened normally even in the absence of power, thereby improving the stability of the system.
作为其中的一个实施例,所述喷淋塔4b上部设有四组热敏喷嘴6b,热敏喷嘴6b采用的实心锥喷雾型喷嘴,热敏喷嘴6b的玻璃珠破坏温度(热敏喷嘴6b的开启温度)为80℃,与安装热敏喷嘴6b的管道连接的消防给水系统8b为消防气体顶压给水系统,属常开系统,安装热敏喷嘴6b的管道内持续保持约1MPa的水压压力,当泄爆管道2b的高温物料到达喷淋塔4b内时,热敏喷嘴6b前端的玻璃珠爆开,对高温物料进行喷淋,达到冷却、防爆作用,对高温物料喷淋冷却过程中产生的气体从喷淋塔4b的塔顶排出,降温后的高温物料落入喷淋塔4b的塔底。As one of the embodiments, four groups of thermal nozzles 6b are provided on the upper part of the spray tower 4b. The thermal nozzles 6b adopt solid cone spray nozzles. The glass bead destruction temperature of the thermal nozzles 6b (the opening temperature of the thermal nozzles 6b) is 80°C. The fire water supply system 8b connected to the pipe where the thermal nozzles 6b are installed is a fire gas top pressure water supply system, which is a normally open system. The pipe where the thermal nozzles 6b are installed maintains a water pressure of about 1 MPa. When the high-temperature material in the explosion-proof pipe 2b reaches the spray tower 4b, the glass beads at the front end of the thermal nozzles 6b explode and spray the high-temperature material to achieve cooling and explosion-proof effects. The gas generated during the spray cooling of the high-temperature material is discharged from the top of the spray tower 4b, and the cooled high-temperature material falls into the bottom of the spray tower 4b.
作为其中的一个实施例,所述喷淋塔4b中部设有四组雾化喷嘴7b,雾化喷嘴7b采用的实心锥喷雾型喷嘴,雾化喷嘴7b与消防给水系统8b通过管道连接,管道上设有并联的两组电磁控制阀9b,两组控制阀9b为一用一备,连接控制阀9b管路的消防给水系统8b为消防气体顶压给水系统,属常开系统,管道内持续保持约1MPa的水压压力,当压力传感器检测到泄爆管道内压力升高,或/和火焰监测传感器检测到泄爆管道内有火焰时,所述压力传感器或火焰监测传感器向控制器发出开启干粉抑爆器指令,干粉抑爆器开启;干粉抑爆器开启时,所述控制器向控制阀9b发出开启指令,控制阀9b开启后通过雾化喷嘴7b向喷淋塔4b内喷水,对喷淋塔4b内物料进行喷淋、冷却。当高温物料经过四组热敏喷嘴6b喷淋、降温后,再经四组雾化喷嘴7b对其继续喷淋、降温,直至物料落入塔底。As one of the embodiments, four groups of atomizing nozzles 7b are provided in the middle of the spray tower 4b. The atomizing nozzles 7b adopt solid cone spray nozzles. The atomizing nozzles 7b are connected to the fire water supply system 8b through a pipeline. Two groups of electromagnetic control valves 9b are provided in parallel on the pipeline. The two groups of control valves 9b are one for use and one for backup. The fire water supply system 8b connected to the control valve 9b pipeline is a fire gas top pressure water supply system, which is a normally open system. The water pressure of about 1MPa is continuously maintained in the pipeline. When the pressure sensor detects that the pressure in the explosion relief pipeline increases, or/and the flame monitoring sensor detects that there is a flame in the explosion relief pipeline, the pressure sensor or the flame monitoring sensor sends an instruction to the controller to start the dry powder explosion suppressor, and the dry powder explosion suppressor is turned on; when the dry powder explosion suppressor is turned on, the controller sends an opening instruction to the control valve 9b. After the control valve 9b is opened, water is sprayed into the spray tower 4b through the atomizing nozzle 7b to spray and cool the material in the spray tower 4b. After the high-temperature material is sprayed and cooled by the four groups of thermal nozzles 6b, it is further sprayed and cooled by the four groups of atomizing nozzles 7b until the material falls into the bottom of the tower.
作为其中的一个实施例,喷淋塔4b顶部设有一层钢丝网12b,在不影响泄气的前提下防止异物掉入塔内,喷淋塔顶部设有避雷针13b与车间避雷系统连接,起到避雷作用。As one of the embodiments, a layer of wire mesh 12b is provided on the top of the spray tower 4b to prevent foreign objects from falling into the tower without affecting the air leakage. A lightning rod 13b is provided on the top of the spray tower to connect with the workshop lightning protection system to play a lightning protection role.
如图12至图13所示的连续石墨化、纯化炉冷却系统,包括对石墨化炉各部位进行冷却的换热机构,与所述换热机构出水口连通的冷却塔1c,与所述冷却塔1c连通的水箱2c,进水口与所述水箱2c连通、出水口与所述换热机构进水口连通的第一水泵3c,与所述第一水泵3c并联的第二水泵4c,与所述第一水泵3c和第二水泵4c并联的第三水泵5c,设置在所述第一水泵3c进口管道上的第一控制阀6c,设置在所述第一水泵3c出口管道上的第二控制阀7c和第一压力传感器8c,设置在所述第二水泵4c进口管道上的第三控制阀9c,设置在所述第二水泵4c出口管道上的第四控制阀10c和第二压力传感器11c,设置在所述第三水泵5c进口管道上的第五控制阀12c,设置在所述第三水泵5c出口管道上的第六控制阀13c和第三压力传感器14c,设置在所述换热机构总进水管上的流量传感器15c、第四压力传感器16c和单向阀17c,与所述第一控制阀6c、第二控制阀7c、第三控制阀9c、第四控制阀10c、第五控制阀12c、第六控制阀13c、第一水泵3c、第二水泵4c、第三水泵5c、第一压力传感器8c、第二压力传感器11c、第三压力传感器14c和第四压力传感器16c电连接的控制器;所述第一水泵3c和第二水泵4c采用第一电源供电,所述第三水泵5c采用第二电源供电。The continuous graphitization and purification furnace cooling system as shown in Figures 12 to 13 includes a heat exchange mechanism for cooling various parts of the graphitization furnace, a cooling tower 1c connected to a water outlet of the heat exchange mechanism, a water tank 2c connected to the cooling tower 1c, a first water pump 3c whose water inlet is connected to the water tank 2c and whose water outlet is connected to the water inlet of the heat exchange mechanism, a second water pump 4c connected in parallel with the first water pump 3c, a third water pump 5c connected in parallel with the first water pump 3c and the second water pump 4c, a first control valve 6c arranged on the inlet pipe of the first water pump 3c, a second control valve 7c and a first pressure sensor 8c arranged on the outlet pipe of the first water pump 3c, a third control valve 9c arranged on the inlet pipe of the second water pump 4c, a fourth control valve 10c and a second pressure sensor 8c arranged on the outlet pipe of the second water pump 4c a flow sensor 15c, a fourth pressure sensor 16c and a one-way valve 17c arranged on the main water inlet pipe of the heat exchange mechanism; a controller electrically connected to the first control valve 6c, the second control valve 7c, the third control valve 9c, the fourth control valve 10c, the fifth control valve 12c, the sixth control valve 13c, the first water pump 3c, the second water pump 4c, the third water pump 5c, the first pressure sensor 8c, the second pressure sensor 11c, the third pressure sensor 14c and the fourth pressure sensor 16c; the first water pump 3c and the second water pump 4c are powered by a first power supply, and the third water pump 5c is powered by a second power supply.
石墨化炉采用的是感应加热方法,温度最高可升到3000度,高温对炉膛中心部位加热,但炉体需要冷却,所以炉体采用水循环冷却方法,让炉体温度不超过30度,冷却水循环过程是:首先开启第一水泵3c或第二水泵4c让循环冷却水在管路里循环,冷却水经过对石墨化炉各部位进行冷却的换热机构将石墨炉炉体热量带走,在冷却塔1c冷却后返回水箱2c循环使用。循环水不够时,可向冷却塔1c或水箱2c内补充水。正常情况下,第一水泵3c和第二水泵4c其中的一台运行,此时,该运行水泵的进口管和出口管上的控制阀开启,而备用泵的进口管和出口管上的控制阀关闭,运行水泵的出口管上的压力传感器和换热机构总进水管上的流量传感器15c、第四压力传感器16c均向PLC传送正常信息。当运行水泵出现故障时,例如压力下降到低于设定压力值,流量下降到低于设定值,此时运行水泵的出口管上的压力传感器、流量传感器15c和第四压力传感器16c向控制器(例如PLC)传送故障信息控制器控制开启备用泵的进口管和出口管上的控制阀,启动备用泵,关闭原运行水泵的进口管和出口管上的控制阀,停止原运行泵的运行。如果突然停电或其它原因第一水泵3c和第二水泵4c均不能正常运行时,例如切换第一水泵3c或第二水泵4c运行后,压力和流量仍低于设定压力值或者切换过程中无法启用备用泵,流量传感器15c和第四压力传感器16c向控制器传送故障信息,控制器(PLC)控制开启第三水泵5c的进口管上的第五控制阀12c和出口管上的第六控制阀13c,启动第三水泵5c,第三水泵5c由第二电源供电。第二电源包括是电网来电,充电贮能电源或发电机组,若为发电机组,还包括控制器(PLC)控制发电机组起动。The graphitization furnace adopts the induction heating method, and the temperature can be raised to 3000 degrees at the highest. The high temperature heats the center of the furnace, but the furnace body needs to be cooled, so the furnace body adopts the water circulation cooling method to make the furnace body temperature not exceed 30 degrees. The cooling water circulation process is: first turn on the first water pump 3c or the second water pump 4c to circulate the circulating cooling water in the pipeline. The cooling water takes away the heat of the graphite furnace body through the heat exchange mechanism that cools various parts of the graphitization furnace, and returns to the water tank 2c for recycling after cooling in the cooling tower 1c. When the circulating water is not enough, water can be added to the cooling tower 1c or the water tank 2c. Under normal circumstances, one of the first water pump 3c and the second water pump 4c is running. At this time, the control valves on the inlet and outlet pipes of the running water pump are opened, and the control valves on the inlet and outlet pipes of the standby pump are closed. The pressure sensor on the outlet pipe of the running water pump and the flow sensor 15c and the fourth pressure sensor 16c on the total water inlet pipe of the heat exchange mechanism all transmit normal information to the PLC. When the running water pump fails, for example, the pressure drops below the set pressure value, and the flow rate drops below the set value, the pressure sensor, flow sensor 15c and fourth pressure sensor 16c on the outlet pipe of the running water pump transmit fault information to the controller (such as PLC), and the controller controls to open the control valves on the inlet pipe and outlet pipe of the standby pump, start the standby pump, close the control valves on the inlet pipe and outlet pipe of the original running water pump, and stop the operation of the original running pump. If there is a sudden power outage or other reasons, the first water pump 3c and the second water pump 4c cannot operate normally, for example, after switching the first water pump 3c or the second water pump 4c to operate, the pressure and flow rate are still lower than the set pressure value or the standby pump cannot be enabled during the switching process, the flow sensor 15c and the fourth pressure sensor 16c transmit fault information to the controller, and the controller (PLC) controls to open the fifth control valve 12c on the inlet pipe of the third water pump 5c and the sixth control valve 13c on the outlet pipe, and start the third water pump 5c, and the third water pump 5c is powered by the second power supply. The second power source includes power from the grid, a charging energy storage power source or a generator set. If it is a generator set, it also includes a controller (PLC) to control the start of the generator set.
石墨化炉冷却系统在第一水泵3c和第二水泵4c正常运行时突然断电,第一水泵3c和第二水泵4c均不能正常运行时,第一控制阀6c、第二控制阀7c、第三控制阀9c和第四控制阀10c均关闭,防止第三水泵5c泵送的冷却水倒灌到水箱2c。第五控制阀12c、第六控制阀13c打开,第三水泵5c由第二电源供电运行,将水箱2c内储存的冷却水送入冷却系统,使石墨化炉缓慢进行降温或维持正常生产,保证设备和系统安全。单向阀17c防止换热机构里面的冷却水回流到水箱2c。When the first water pump 3c and the second water pump 4c of the graphitization furnace cooling system are operating normally, the power is suddenly cut off. When the first water pump 3c and the second water pump 4c cannot operate normally, the first control valve 6c, the second control valve 7c, the third control valve 9c and the fourth control valve 10c are all closed to prevent the cooling water pumped by the third water pump 5c from flowing back into the water tank 2c. The fifth control valve 12c and the sixth control valve 13c are opened, and the third water pump 5c is powered by the second power supply to send the cooling water stored in the water tank 2c into the cooling system, so that the graphitization furnace is slowly cooled down or maintains normal production, ensuring the safety of the equipment and system. The one-way valve 17c prevents the cooling water in the heat exchange mechanism from flowing back to the water tank 2c.
本技术方案中,石墨化炉冷却系统采用并联的三台水泵供应循环水,三台水泵中其中的一台由第二电源供电,能提高石墨化炉冷却系统运行的安全稳定性。In this technical solution, the graphitization furnace cooling system adopts three water pumps connected in parallel to supply circulating water, and one of the three water pumps is powered by the second power supply, which can improve the safety and stability of the operation of the graphitization furnace cooling system.
作为其中的部分实施例,如图12所示,所述石墨化炉具有上盖18c、筒体19c、下盖20c、感应线圈21c和冷却器22c;所述换热机构包括分别对所述上盖18c、筒体19c、下盖20c、感应线圈21c和冷却器22c进行冷却换热的机构,对所述筒体19c进行冷却换热的机构包括第一冷却夹套23c,对所述下盖20c进行冷却换热的机构包括第二冷却夹套24c。所述第一冷却夹套23c和第二冷却夹套24c内均设有螺旋导流板25c。As a partial embodiment thereof, as shown in FIG12, the graphitization furnace comprises an upper cover 18c, a cylinder 19c, a lower cover 20c, an induction coil 21c and a cooler 22c; the heat exchange mechanism comprises mechanisms for cooling and exchanging heat for the upper cover 18c, the cylinder 19c, the lower cover 20c, the induction coil 21c and the cooler 22c respectively, the mechanism for cooling and exchanging heat for the cylinder 19c comprises a first cooling jacket 23c, and the mechanism for cooling and exchanging heat for the lower cover 20c comprises a second cooling jacket 24c. A spiral guide plate 25c is provided in both the first cooling jacket 23c and the second cooling jacket 24c.
本发明不限于以上优选实施方式,还可在本发明权利要求和说明书限定的精神内,进行多种形式的变换和改进,能解决同样的技术问题,并取得预期的技术效果,故不重述。本领域的普通技术人员能从本发明公开的内容直接或联想到的所有方案,只要在权利要求限定的精神之内,也属于本发明的保护范围。The present invention is not limited to the above preferred embodiments, and can also be transformed and improved in various forms within the spirit defined in the claims and the specification of the present invention, which can solve the same technical problems and achieve the expected technical effects, so it will not be repeated. All solutions that can be directly or associatively derived from the contents disclosed by ordinary technicians in the field, as long as they are within the spirit defined in the claims, also belong to the protection scope of the present invention.
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| CN202310373099.9A CN116428856A (en) | 2023-04-10 | 2023-04-10 | Continuous graphitizing and purifying furnace |
| CN202321540315.6U CN220018218U (en) | 2023-06-16 | 2023-06-16 | Self-adaptive protection device of graphitizing furnace |
| CN202310716147.XA CN116772600B (en) | 2023-06-16 | 2023-06-16 | Intelligent protection device and explosion-proof method for graphitization furnace |
| CN202310716147.X | 2023-06-16 | ||
| CN202321540326.4 | 2023-06-16 | ||
| CN202321540326.4U CN220083698U (en) | 2023-06-16 | 2023-06-16 | Graphitization furnace cooling system |
| CN202321540315.6 | 2023-06-16 |
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| CN220018218U (en) * | 2023-06-16 | 2023-11-14 | 湖南博邦山河新材料有限公司 | Self-adaptive protection device of graphitizing furnace |
| CN220083698U (en) * | 2023-06-16 | 2023-11-24 | 湖南博邦山河新材料有限公司 | Graphitization furnace cooling system |
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| CN119509174A (en) * | 2024-10-23 | 2025-02-25 | 湖南云米新能源有限公司 | A lithium battery negative electrode graphite and carbon fiber integrated graphitization device and method |
| CN119617882A (en) * | 2024-12-09 | 2025-03-14 | 贵州云烯新材料科技有限公司 | Integrated device and method for carbonization, graphitization and crucible roasting of graphite negative electrode material |
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