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WO2024259601A1 - Atomizing core assembly and preparation method therefor, and atomizing device - Google Patents

Atomizing core assembly and preparation method therefor, and atomizing device Download PDF

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Publication number
WO2024259601A1
WO2024259601A1 PCT/CN2023/101501 CN2023101501W WO2024259601A1 WO 2024259601 A1 WO2024259601 A1 WO 2024259601A1 CN 2023101501 W CN2023101501 W CN 2023101501W WO 2024259601 A1 WO2024259601 A1 WO 2024259601A1
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WO
WIPO (PCT)
Prior art keywords
fiber
atomizer
core
parts
core assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2023/101501
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French (fr)
Chinese (zh)
Inventor
陈平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Huachengda Precision Industry Co Ltd
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Shenzhen Huachengda Precision Industry Co Ltd
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Publication date
Application filed by Shenzhen Huachengda Precision Industry Co Ltd filed Critical Shenzhen Huachengda Precision Industry Co Ltd
Priority to PCT/CN2023/101501 priority Critical patent/WO2024259601A1/en
Publication of WO2024259601A1 publication Critical patent/WO2024259601A1/en
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70Manufacture

Definitions

  • the present invention relates to the field of atomization technology, and in particular to an atomization core component and a preparation method thereof, and an atomization device.
  • the atomizer cores in the fields of electronic cigarettes or medical treatment are mainly cotton cores and porous ceramic atomizer cores.
  • the cotton core is the first widely used atomizer core, and the smoke produced by the atomization has a good taste. So far, the design of new electronic cigarette heating elements is still pursuing the effect similar to cotton core atomization.
  • the molding method of the cotton core atomizer core is mainly cotton winding or cotton wrapping, the heating element and the cotton are not tightly combined, the molding and product consistency are poor, and it is easy to produce core sticking or oil frying during atomization, which greatly affects the use effect of the atomizer core. If the cotton is pressed into the heating element by external force, it is very easy to cause damage to the heating element.
  • the porous ceramic atomizer core has also slowly developed in recent years because of its convenient molding, certain strength, good consistency and close combination with the heating element, but the taste brought by the current ceramic atomizer core is still incomparable to the cotton core atomizer core.
  • the atomizer core will become sticky or oily when heating the smoke liquid, which will lead to a lower atomization reduction effect of the smoke liquid.
  • the technical problem to be solved by the present invention is to provide an atomizer core assembly which is integrally formed and has a high degree of reduction of atomized liquid, a preparation method thereof, and an atomizer device having the atomizer core assembly.
  • the technical solution adopted by the present invention to solve the technical problem is: to provide an atomizer core assembly, including a heating element and a fiber atomizer core integrally formed on the heating element;
  • the fiber atomizing core includes raw materials and their weight proportions are as follows: 1-200 parts of pre-treated main material, 0-2000 parts of pure water, 0-800 parts of binder and 0-30 parts of dispersant;
  • the main material includes at least one of glass fiber, plant fiber and inorganic fiber, and the size thereof is 500 mesh to 10 mm; the pre-treatment includes mixing tobacco products and/or overloading flavor additives.
  • the operation method of mixing the tobacco product is as follows: mixing the tobacco product with a size of 2000 mesh to 1 mm with the main material; the tobacco product includes at least one of tobacco, heat-not-burn tobacco, mint leaves, cannabis leaves, tea tobacco leaves and smokable flowers.
  • the added amount of the tobacco product accounts for 5% to 90% of the total mass of the tobacco product and the main material.
  • the operation method of overloading the flavor additive is as follows: the flavor additive is formulated into a flavor solution; the main material is loaded into a chromatography column, and the flavor solution is circulated and overloaded in the chromatography column for 1 to 6 hours; then the overloaded main material is vacuum filtered to filter out excess solution, and dried to obtain a main material with flavor molecules adsorbed on the surface.
  • the flavor additive includes at least one of tobacco extract, cannabis extract, plant extract, natural flavor, synthetic flavor, flavor for tobacco oil, sweetener, material flavor and surface flavor.
  • the binder includes at least one of fatty alcohol polyoxyethylene ether, polyacrylamide, polyvinyl alcohol, polyacrylic acid salt, starch, sugar, gum, CMC and sodium lignin sulfonate.
  • the dispersant includes at least one of an organic small molecule dispersant and a polymer dispersant; wherein the organic small molecule dispersant includes at least one of sodium citrate, sodium stearate, and hydroxyethylethylenediamine, and the polymer dispersant includes at least one of polyacrylamide and hydroxymethylcellulose.
  • the fiber atomization core is a cylindrical structure or a polyhedral structure.
  • the present invention also provides a method for preparing an atomizer core assembly, comprising the following steps:
  • the molding pressure is 0.1 MPa to 10 MPa, and the molding pressure holding time is 0.5 min to 5 min.
  • the drying temperature is 60°C to 180°C.
  • the present invention also provides an atomization device, comprising the atomization core assembly described in any one of the above items, and also comprising a housing and an oil storage chamber;
  • the atomizer core assembly and the oil storage chamber are both arranged in the shell, and the oil storage chamber is connected to the fiber atomizer core liquid guide of the atomizer core assembly.
  • the beneficial effects of the present invention are as follows: the main material of the fiber atomization core is pre-treated with tobacco products or flavor additives. Due to the high porosity and good liquid storage properties of the main material itself, tobacco or flavors can be adsorbed on the main material, thereby increasing the corresponding aroma for the atomization effect of the fiber atomization core.
  • the fiber atomization core is integrated with the heating element to improve the suction effect after atomization, increase the suction experience and reduction degree, and solve the problems of oil frying, core sticking, and low reduction degree of traditional cotton core atomization cores.
  • FIG1 is a schematic cross-sectional view of an atomizer core assembly according to an embodiment of the present invention.
  • FIG2 is a schematic diagram of the exploded structure of an atomizer core assembly according to an embodiment of the present invention.
  • FIG3 is a SEM image of the main material of the fiber atomizer core in the atomizer core assembly of the present invention after the flavor is absorbed;
  • FIG4 is a SEM image of the main material of the fiber atomizer core in the atomizer core assembly of the present invention after the tobacco product is adsorbed;
  • FIG5 is a SEM image of a fiber atomizer core of an embodiment of the atomizer core assembly of the present invention.
  • FIG. 6 is a schematic cross-sectional view of an atomization device according to an embodiment of the present invention.
  • an atomizer core assembly includes a heating element 20 and a fiber atomizer core 10 integrally formed on the heating element 20 .
  • the fiber atomization core 10 is a columnar structure, which may be but is not limited to a cylinder as shown in Fig. 1.
  • the fiber atomization core 10 has a central through hole 100, which passes through two opposite ends of the fiber atomization core 10 and serves as an atomization channel.
  • the heating element 20 is embedded in the fiber atomizer core 10.
  • the heating element 20 may structurally include a heating net 21 embedded in the fiber atomizer core 10, and two pins 22 connected to the heating net 21 and extending out of the fiber atomizer core 10.
  • the two pins 22 are used to connect to a power supply device.
  • the heating net 21 of the heating element 20 may be embedded on the inner wall surface of the central through hole 100 , or may be partially or completely embedded inside the inner wall surface of the central through hole 100 .
  • the fiber atomizer core 10 may also be a polyhedron structure such as a cuboid, and the heating element 20 may be embedded on at least one surface of the fiber atomizer core 10 in a mesh structure.
  • the fiber atomizing core 10 of the present invention includes the following raw materials and their mass fractions: 1-200 parts of pre-treated main material, 0-2000 parts of pure water, 0-800 parts of binder, and 0-30 parts of dispersant.
  • the main material is preferably 2-200 parts, and more preferably 5-200 parts; the pure water is preferably 5-2000 parts, and the binder is preferably 1-800 parts.
  • the main material includes at least one of glass fiber, plant fiber and inorganic fiber, and the size is 500 mesh to 10 mm.
  • the plant fiber includes at least one of seed fiber, bast fiber and leaf fiber, and may also include plant fiber products, such as paper, cotton (including cotton linter powder, etc.), etc.
  • Pure water is used as the solvent, and the binder and dispersant are added flexibly according to the raw material requirements and their addition amounts.
  • the binder may include at least one of fatty alcohol polyoxyethylene ether, polyacrylamide, polyvinyl alcohol, polyacrylate, starch, sugar, gum, CMC and sodium lignin sulfonate.
  • concentration is preferably 1% to 20%; for solid binders such as powders, it is preferably prepared into a solution with a concentration of 1% to 20%.
  • the dispersant is added as needed, and may include at least one of an organic small molecule dispersant and a polymer dispersant.
  • the organic small molecule dispersant may include at least one of sodium citrate, sodium stearate, and hydroxyethylethylenediamine, and the polymer dispersant may include at least one of polyacrylamide and hydroxymethylcellulose.
  • the main material is pre-processed, and the pre-processing mainly includes at least one of mixing tobacco products and overloading flavor additives.
  • the pre-processing mainly includes at least one of mixing tobacco products and overloading flavor additives.
  • the tobacco products and/or flavors are adsorbed onto the main material, adding corresponding odors or aromas to the main material, thereby improving the suction effect after atomization.
  • the operation method of mixing tobacco products is as follows: grind the tobacco products to a size of 2000 mesh ⁇ 1mm, and then mix the tobacco products with the main material.
  • the amount of tobacco products added accounts for 5% to 90% of the total mass of the tobacco products and the main material.
  • the tobacco products include at least one of ordinary tobacco, heat-not-burn tobacco (also known as low-temperature tobacco), mint leaves, cannabis leaves, tea tobacco leaves and edible flowers; the flowers are various edible non-toxic flowers or buds, such as jasmine, rose, honeysuckle, lotus, chrysanthemum, etc.
  • the operation method of overloading the flavor additive is as follows: the flavor additive is prepared into a flavor solution, preferably with a concentration of 5% to 50%; the main material is loaded into a chromatography column, and the flavor solution is circulated and overloaded in the chromatography column for 1 to 6 hours; then the overloaded main material is vacuum filtered to filter out excess solution, and dried to obtain a main material with flavor molecules adsorbed on the surface.
  • the flavor additives include at least one of tobacco extracts, cannabis extracts, plant extracts (various harmless extracts of non-toxic and edible plants), natural flavors, synthetic flavors, flavors for tobacco oil, sweeteners, flavorings and surface flavors.
  • the flavorings include sugar substances and organic acids, such as white sugar, brown sugar, honey, glucose, citric acid, tartaric acid, etc.
  • the surface flavors include non-sugar sweeteners, such as phenylacetic acid, acetic acid, ethyl acetate, vanillin, etc.
  • the main material was mixed with tobacco products and overloaded flavor additives, and the SEM images (scanning electron microscope images) after treatment were shown in Figures 3 and 4.
  • the overloaded flavor additives can completely infiltrate the main material (fiber) and adsorb in its pore structure.
  • the added tobacco product powder is evenly and firmly adsorbed on the surface of the main material (fiber).
  • the SEM image of the fiber atomizer core prepared with the main material as the matrix material is shown in Figure 5.
  • the main material is mainly made of fiber, the interior is loose and porous, and the pores are interconnected, which is used to absorb the smoke liquid; and the high specific surface area of the fiber atomizer core locks the smoke liquid more effectively.
  • the fiber atomizer core can fully contact with the heating element to achieve uniform atomization.
  • the pre-treated main material When used, it not only restores the smoke liquid, but also the pre-treated main material itself can release the corresponding fragrance, avoiding the occurrence of oil frying and core sticking, improving the atomization effect and the reduction degree of smoke liquid, and the reduction degree exceeds that of traditional cotton core atomizer cores and ceramic atomizer cores.
  • the method for preparing the atomizer core assembly of the present invention may include the following steps:
  • the molding pressure is 0.1 MPa ⁇ 10MPa
  • the molding holding time is 0.5min ⁇ 5min.
  • the mold cavity of the mold is set according to the required shape of the fiber atomizer core, such as a cylindrical cavity or a multi-faceted cavity, etc., and can be correspondingly formed into a blank with a cylindrical structure or a multi-faceted structure.
  • the heating element 20 is placed in the mold before the mixed material is filled in the mold, and after the mixed material is filled in the mold, the heating element 20 is at the bottom of the mold cavity of the mold and buried under the mixed material. Alternatively, the heating element 20 is wrapped in the mixed material.
  • Drying can be carried out in an oven or other equipment.
  • the drying temperature is 60°C ⁇ 180°C.
  • the atomizing assembly of the present invention is applied to an atomizing device, where the fiber atomizing core 10 absorbs the atomizing liquid (such as smoke liquid, etc.), and the heating element 20 generates heat after being powered on, and the atomizing liquid is heated and atomized to form smoke.
  • the smoke flows out along the central through hole 100 and the air guide channel and is inhaled by the user.
  • FIG. 6 it shows an atomizing device according to an embodiment of the present invention, comprising a housing 1, a liquid storage chamber 2, and an atomizing assembly 3.
  • the atomizing assembly 3 is the atomizing assembly shown in Figs. 1 and 2 of the present invention.
  • the atomizer core assembly 3 and the oil storage chamber 2 are both arranged in the housing 1 , and the oil storage chamber 2 surrounds the outer circumference of the atomizer core assembly 3 and is connected to the fiber atomizer core 10 of the atomizer core assembly 3 for liquid conduction.
  • An air guide tube 4 is also provided in the housing 1, one end of the air guide tube 4 is connected to the atomizer assembly 3, and the other end extends to a port of the housing 1, which forms a smoke outlet 200 of the atomizer.
  • the internal channel of the air guide tube 4 forms an air guide channel, which is connected to the central channel 100 on the atomizer assembly 3.
  • the air guide tube 4 can be independently provided and assembled in the housing 1 , or can be formed integrally with the housing 1 .
  • the atomizer device may further include a support sleeve 5, an atomizer seat 6, etc.
  • the support sleeve 5 is sleeved on the outer circumference of the atomizer assembly 3, and the axial length of the support sleeve 5 is preferably greater than the axial length of the atomizer assembly 3, so that the fiber atomizer core 10 of the atomizer assembly 3 can be covered inside.
  • the wall of the support sleeve 5 is provided with at least one liquid guide hole, which is connected to the liquid storage chamber 2, and the smoke liquid stored in the liquid storage chamber 2 enters through the liquid guide hole and is adsorbed on the fiber atomizer core 10.
  • the end of the air guide tube 4 away from the smoke outlet 200 of the housing 1 can be matched on the support sleeve 5 through the sealing cover 7.
  • the atomizer seat 6 is fitted into another port on the housing 1 away from the smoke outlet 200 , and the port can be closed.
  • the support sleeve 5 can be plugged into the central channel of the atomizer seat 6 .
  • the two pins 21 of the heating element 20 of the atomizer assembly 3 can extend straight or bend to extend out of the support sleeve 5 and be conductively connected to the conductor 8 inserted in the atomizer seat 6 .
  • the atomizing device is then electrically connected to the power supply device via the conductor 8 .
  • the atomizing device of the present invention can be used in an electronic cigarette, and can be connected with a power supply device to form an integrated electronic cigarette.
  • the fiber atomizing core of the present invention is further described below through specific examples.
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • the raw materials of the fiber atomizer core are: 8 parts of 80-mesh cotton lint powder, 2 parts of 1000-mesh tobacco powder (as raw materials for pre-treatment of cotton lint powder), 100 parts of pure water, and 10 parts of 10% PVA solution; mix and stir the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100°C to dry it to obtain the finished fiber atomizer core.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • the raw materials of the fiber atomizer core 5 parts of 80-mesh cotton lint powder, 5 parts of 1000-mesh tobacco powder (as raw materials for pre-treatment of cotton lint powder), 100 parts of pure water, and 10 parts of 10% PVA solution; mix and stir the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100°C to dry it to obtain the finished fiber atomizer core.
  • Embodiment 3 is a diagrammatic representation of Embodiment 3
  • the raw materials of the fiber atomizer core are: 2 parts of 80-mesh cotton lint powder, 8 parts of 1000-mesh tobacco powder (as the raw material for pre-treatment of cotton lint powder), 100 parts of pure water, and 10 parts of 10% PVA solution; mix and stir the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100°C to dry it to obtain the finished fiber atomizer core.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • the raw materials of the fiber atomizer core 5 parts of 80-mesh cotton linter powder, 5 parts of mint powder (as raw material for pre-treatment of cotton linter powder), 100 parts of pure water, and 10 parts of 10% PVA solution; mix and stir the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100°C to dry it to obtain the finished fiber atomizer core.
  • Embodiment 5 is a diagrammatic representation of Embodiment 5:
  • the raw materials of the fiber atomizer core are: 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, and 10 parts of 10% PVA solution.
  • the cotton lint powder is treated with tobacco extract overload. Mix and stir the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100°C to dry it to obtain the finished fiber atomizer core.
  • Embodiment 6 is a diagrammatic representation of Embodiment 6
  • the raw materials of the fiber atomizer core are: 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, and 10 parts of 10% PVA solution.
  • the cotton lint powder is treated with sweetener overload. Mix and stir the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100°C to dry it to obtain the finished fiber atomizer core.
  • Embodiment 7 is a diagrammatic representation of Embodiment 7:
  • the raw materials of the fiber atomizer core are: 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, and 10 parts of 10% PVA solution.
  • the cotton lint powder is treated with fruit essence overload. Mix and stir the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100°C to dry it to obtain the finished fiber atomizer core.
  • Embodiment 8 is a diagrammatic representation of Embodiment 8
  • the raw materials of the fiber atomizer core are: 10 parts of 80-mesh glass fiber powder, 100 parts of pure water, and 10 parts of 10% PVA solution.
  • the glass fiber powder is overloaded with hemp extract; the raw materials are mixed and stirred into cotton pulp.
  • the cotton pulp is poured into the mold, and the pressure is slowly increased to 0.5Mpa and maintained for 30s. After demolding, the semi-finished atomizer core is placed in an oven at 100°C for drying to obtain a finished fiber atomizer core.
  • Embodiment 9 is a diagrammatic representation of Embodiment 9:
  • the raw materials of the fiber atomizer core 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, 10 parts of 10% PVA solution, 2 parts of 1000-mesh tea tobacco powder (as the raw material for pre-treatment of cotton lint powder); mix and stir the raw materials into cotton pulp. Inject the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100°C to dry it to obtain the finished fiber atomizer core.
  • Embodiment 10 is a diagrammatic representation of Embodiment 10:
  • the raw materials of the fiber atomizer core 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, 10 parts of 10% PVA solution, 2 parts of 1000-mesh rose powder (as the raw material for pre-treatment of cotton lint powder); mix and stir the raw materials into cotton pulp. Inject the cotton pulp into the mold at a pressure of 2MPa. After demolding, place the semi-finished atomizer core in an oven at 100°C to dry it to obtain the finished fiber atomizer core.
  • Embodiment 11 is a diagrammatic representation of Embodiment 11:
  • the raw materials of the fiber atomizer core 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, and 10 parts of 10% starch solution.
  • the cotton lint powder is overloaded with rose essence. Mix and stir the raw materials into cotton pulp. Inject the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100°C to dry it to obtain the finished fiber atomizer core.
  • Embodiment 12 is a diagrammatic representation of Embodiment 12
  • the raw materials of the fiber atomizer core are: 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, and 10 parts of 15% PVA solution.
  • the cotton lint powder is treated with glucose overload.
  • the raw materials are mixed and stirred into cotton pulp.
  • the cotton pulp is injected into the mold, and the pressure is slowly increased to 0.5Mpa and maintained for 30s.
  • the semi-finished atomizer core is placed in an oven at 100°C for drying to obtain a finished fiber atomizer core.
  • Embodiment 13 is a diagrammatic representation of Embodiment 13:
  • the raw materials of the fiber atomizer core are: 10 parts of 80-mesh shredded paper powder, 100 parts of pure water, and 10 parts of 10% PVA solution.
  • the shredded paper powder is treated with vanillin overload.
  • the raw materials are mixed and stirred into cotton pulp.
  • the cotton pulp is injected into the mold, and the pressure is slowly increased to 0.5Mpa and maintained for 30s.
  • the semi-finished atomizer core is placed in an oven at 100°C for drying to obtain a finished fiber atomizer core.
  • the raw materials of the fiber atomizer core are: 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, and 10 parts of 10% PVA solution. Mix the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100°C to dry it to obtain the finished fiber atomizer core.
  • the different main body materials and different molding methods of the fiber atomizer core prepared in the embodiment of the present invention have little effect on its taste.
  • the fiber atomizer core Under the action of a certain molding pressure, the fiber atomizer core has a smooth surface, can firmly fix the heating element, and can absorb oil normally.
  • the interior is loose and porous, and the corresponding added tobacco products or flavors are firmly adsorbed on the surface of the main body material, which can significantly improve the smoking experience and restoration during the smoking process.

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Abstract

An atomizing core assembly (3) and a preparation method therefor, and an atomizing device. The atomizing core assembly (3) comprises a heating body (20) and a fiber atomizing core (10), which is integrally formed on the heating body (20), wherein the fiber atomization core (10) comprises the following raw materials in parts by mass: 1-200 parts of a pretreated main body material, 0-2000 parts of pure water, 0-800 parts of a binder and 0-30 parts of a dispersant, the main body material comprising at least one of glass fibers, plant fibers and inorganic fibers and having a size of 500 mesh to 10 mm; and the pretreatment comprising mixing a tobacco product and/or an overloading essence additive. The fiber atomization core (10) can adsorb tobacco or the essence on the main body material, thereby adding the corresponding fragrance to the atomization effect of the fiber atomization core (10); in combination with the integrally forming of the fiber atomization core (10) and the heating body (20), the smoking effect after atomization is improved, the smoking experience and the reduction degree are improved, and the problems of oil frying, core frying, low reduction degree, etc. of a traditional cotton core atomization core are solved.

Description

雾化芯组件及其制备方法、雾化装置Atomizer core assembly and preparation method thereof, and atomizer device 技术领域Technical Field

本发明涉及雾化技术领域,尤其涉及一种雾化芯组件及其制备方法、雾化装置。The present invention relates to the field of atomization technology, and in particular to an atomization core component and a preparation method thereof, and an atomization device.

背景技术Background Art

目前在电子烟或医疗等领域的雾化芯主要以棉芯和多孔陶瓷雾化芯居多,棉芯是最初广泛使用的雾化芯,其雾化出来的烟气具有良好的口感。迄今为止,新型电子烟发热体的设计仍然在追求类似于棉芯雾化的效果。但是,由于棉芯雾化芯采用的成型方式主要是绕棉或包棉,发热体与棉并不是紧密结合,成型性和产品一致性差,且在雾化时易产生糊芯或者炸油等现象,极大影响了雾化芯的使用效果。若是以外力将棉压入发热体,又极易造成发热体损坏。而多孔陶瓷雾化芯也正是由于成型方便、具有一定强度,一致性好且与发热体紧密结合等原因,近年来也慢慢发展起来,但是目前的陶瓷雾化芯带来的口感仍然无法比拟棉芯雾化芯。At present, the atomizer cores in the fields of electronic cigarettes or medical treatment are mainly cotton cores and porous ceramic atomizer cores. The cotton core is the first widely used atomizer core, and the smoke produced by the atomization has a good taste. So far, the design of new electronic cigarette heating elements is still pursuing the effect similar to cotton core atomization. However, since the molding method of the cotton core atomizer core is mainly cotton winding or cotton wrapping, the heating element and the cotton are not tightly combined, the molding and product consistency are poor, and it is easy to produce core sticking or oil frying during atomization, which greatly affects the use effect of the atomizer core. If the cotton is pressed into the heating element by external force, it is very easy to cause damage to the heating element. The porous ceramic atomizer core has also slowly developed in recent years because of its convenient molding, certain strength, good consistency and close combination with the heating element, but the taste brought by the current ceramic atomizer core is still incomparable to the cotton core atomizer core.

不管是发热体与棉之间不够紧密结合,或者棉压入发热体的情况,都会导致雾化芯在加热烟液时发生糊芯或者炸油等现象,进而导致对烟液的雾化还原效果较低。Whether the heating element and the cotton are not tightly combined, or the cotton is pressed into the heating element, the atomizer core will become sticky or oily when heating the smoke liquid, which will lead to a lower atomization reduction effect of the smoke liquid.

发明内容Summary of the invention

本发明要解决的技术问题在于,提供一种一体成型且对雾化液还原度高的雾化芯组件及其制备方法、具有该雾化芯组件的雾化装置。The technical problem to be solved by the present invention is to provide an atomizer core assembly which is integrally formed and has a high degree of reduction of atomized liquid, a preparation method thereof, and an atomizer device having the atomizer core assembly.

本发明解决其技术问题所采用的技术方案是:提供一种雾化芯组件,包括发热体、一体成型在所述发热体上的纤维雾化芯;The technical solution adopted by the present invention to solve the technical problem is: to provide an atomizer core assembly, including a heating element and a fiber atomizer core integrally formed on the heating element;

所述纤维雾化芯包括原料及其质量份数如下:经过前置处理的主体材料1~200份、纯水0~2000份、粘结剂0~800份以及分散剂0~30份;The fiber atomizing core includes raw materials and their weight proportions are as follows: 1-200 parts of pre-treated main material, 0-2000 parts of pure water, 0-800 parts of binder and 0-30 parts of dispersant;

所述主体材料包括玻璃纤维、植物纤维和无机纤维中至少一种,其尺寸为500目~10mm;所述前置处理包括混合烟草制品和/或过载香精添加剂。The main material includes at least one of glass fiber, plant fiber and inorganic fiber, and the size thereof is 500 mesh to 10 mm; the pre-treatment includes mixing tobacco products and/or overloading flavor additives.

优选地,所述前置处理中,混合烟草制品的操作方法如下:将尺寸为2000目~1mm的烟草制品与所述主体材料混合;所述烟草制品包括烟草、加热不燃烧烟草、薄荷叶、大麻叶、茶烟叶和可吸食的花中至少一种。Preferably, in the pre-treatment, the operation method of mixing the tobacco product is as follows: mixing the tobacco product with a size of 2000 mesh to 1 mm with the main material; the tobacco product includes at least one of tobacco, heat-not-burn tobacco, mint leaves, cannabis leaves, tea tobacco leaves and smokable flowers.

优选地,所述烟草制品的添加量占所述烟草制品和主体材料总质量的5%~90%。Preferably, the added amount of the tobacco product accounts for 5% to 90% of the total mass of the tobacco product and the main material.

优选地,所述前置处理中,过载香精添加剂的操作方法如下:将香精添加剂配制为香精溶液;将所述主体材料装填于层析柱中,将所述香精溶液于层析柱中循环过载1~6小时;然后将过载完成的主体材料进行真空抽滤,滤去多余溶液,烘干,得到表面吸附有香精分子的主体材料。Preferably, in the pretreatment, the operation method of overloading the flavor additive is as follows: the flavor additive is formulated into a flavor solution; the main material is loaded into a chromatography column, and the flavor solution is circulated and overloaded in the chromatography column for 1 to 6 hours; then the overloaded main material is vacuum filtered to filter out excess solution, and dried to obtain a main material with flavor molecules adsorbed on the surface.

优选地,所述香精添加剂包括烟草提取物、大麻提取物、植物提取物、天然香精、合成香精、烟油用香精、甜味剂、料香和表香中至少一种。Preferably, the flavor additive includes at least one of tobacco extract, cannabis extract, plant extract, natural flavor, synthetic flavor, flavor for tobacco oil, sweetener, material flavor and surface flavor.

优选地,所述粘结剂包括脂肪醇聚氧乙烯醚、聚丙烯酰胺、聚乙烯醇、聚丙烯酸盐、淀粉、糖类、树胶、CMC和木质素磺酸钠中至少一种。Preferably, the binder includes at least one of fatty alcohol polyoxyethylene ether, polyacrylamide, polyvinyl alcohol, polyacrylic acid salt, starch, sugar, gum, CMC and sodium lignin sulfonate.

优选地,所述分散剂包括有机小分子分散剂和高分子分散剂中至少一种;其中,有机小分子分散剂包括柠檬酸钠、硬脂酸钠、羟乙基乙二胺中至少一种,高分子分散剂包括聚丙烯酰胺、羟甲基纤维素中至少一种。Preferably, the dispersant includes at least one of an organic small molecule dispersant and a polymer dispersant; wherein the organic small molecule dispersant includes at least one of sodium citrate, sodium stearate, and hydroxyethylethylenediamine, and the polymer dispersant includes at least one of polyacrylamide and hydroxymethylcellulose.

优选地,所述纤维雾化芯为柱体结构或者多面体结构。Preferably, the fiber atomization core is a cylindrical structure or a polyhedral structure.

本发明还提供一种雾化芯组件的制备方法,包括以下步骤:The present invention also provides a method for preparing an atomizer core assembly, comprising the following steps:

S1、将纤维雾化芯的原料进行混合并搅拌均匀,得到混料;S1. Mixing and stirring the raw materials of the fiber atomization core to obtain a mixed material;

S2、将发热体置于模具中,将所述混料通过模压、注射、压注和抽滤中至少一种方式填充于所述模具中进行成型处理,得到带有发热体的坯体;S2, placing the heating element in a mold, and filling the mixed material into the mold by at least one of molding, injection, pressure injection and suction filtration to obtain a green body with the heating element;

S3、将带有发热体的坯体进行烘干处理,使所述坯体形成纤维雾化芯,得到雾化芯组件。S3, drying the blank with the heating element to form a fiber atomization core from the blank to obtain an atomization core assembly.

优选地,步骤S2中,成型的压力为0.1MPa~10MPa,成型保压时间为0.5min~5min。Preferably, in step S2, the molding pressure is 0.1 MPa to 10 MPa, and the molding pressure holding time is 0.5 min to 5 min.

优选地,步骤S3中,烘干的温度为60℃~180℃。Preferably, in step S3, the drying temperature is 60°C to 180°C.

本发明还提供一种雾化装置,包括以上任一项所述的雾化芯组件,还包括外壳及储油腔;The present invention also provides an atomization device, comprising the atomization core assembly described in any one of the above items, and also comprising a housing and an oil storage chamber;

所述雾化芯组件及储油腔均设置在所述外壳内,并且所述储油腔与所述雾化芯组件的纤维雾化芯导液相接。The atomizer core assembly and the oil storage chamber are both arranged in the shell, and the oil storage chamber is connected to the fiber atomizer core liquid guide of the atomizer core assembly.

本发明的有益效果:纤维雾化芯的主体材料经过烟草制品或香精添加剂的前置处理,因主体材料自身具备的孔隙率高及储液性好的特点,能将烟草或香精吸附在主体材料上,为纤维雾化芯的雾化效果增加对应的香气,结合纤维雾化芯与发热体一体成型,提高雾化后抽吸效果,增加了抽吸体验和还原度,解决了传统棉芯雾化芯炸油、糊芯、还原度不高等问题。The beneficial effects of the present invention are as follows: the main material of the fiber atomization core is pre-treated with tobacco products or flavor additives. Due to the high porosity and good liquid storage properties of the main material itself, tobacco or flavors can be adsorbed on the main material, thereby increasing the corresponding aroma for the atomization effect of the fiber atomization core. The fiber atomization core is integrated with the heating element to improve the suction effect after atomization, increase the suction experience and reduction degree, and solve the problems of oil frying, core sticking, and low reduction degree of traditional cotton core atomization cores.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below with reference to the accompanying drawings and embodiments, in which:

图1是本发明一实施例的雾化芯组件的剖面结构示意图;FIG1 is a schematic cross-sectional view of an atomizer core assembly according to an embodiment of the present invention;

图2是本发明一实施例的雾化芯组件的分解结构示意图;FIG2 is a schematic diagram of the exploded structure of an atomizer core assembly according to an embodiment of the present invention;

图3是本发明的雾化芯组件中的纤维雾化芯的主体材料吸附香精后的SEM图;FIG3 is a SEM image of the main material of the fiber atomizer core in the atomizer core assembly of the present invention after the flavor is absorbed;

图4是本发明的雾化芯组件中的纤维雾化芯的主体材料吸附烟草制品后的SEM图;FIG4 is a SEM image of the main material of the fiber atomizer core in the atomizer core assembly of the present invention after the tobacco product is adsorbed;

图5是本发明的雾化芯组件中一实施例的纤维雾化芯的SEM图;FIG5 is a SEM image of a fiber atomizer core of an embodiment of the atomizer core assembly of the present invention;

图6是本发明一实施例的雾化装置的剖面结构示意图。FIG. 6 is a schematic cross-sectional view of an atomization device according to an embodiment of the present invention.

实施方式Implementation

为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明本发明的具体实施方式。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, specific embodiments of the present invention are now described in detail with reference to the accompanying drawings.

如图1、图2所示,本发明一实施例的雾化芯组件,包括发热体20、一体成型在发热体20上的纤维雾化芯10。As shown in FIG. 1 and FIG. 2 , an atomizer core assembly according to an embodiment of the present invention includes a heating element 20 and a fiber atomizer core 10 integrally formed on the heating element 20 .

纤维雾化芯10为柱体结构,可为但不限于图1所示的圆柱体。该纤维雾化芯10具有中心通孔100,中心通孔100贯穿纤维雾化芯10的相对两端,作为雾化通道。The fiber atomization core 10 is a columnar structure, which may be but is not limited to a cylinder as shown in Fig. 1. The fiber atomization core 10 has a central through hole 100, which passes through two opposite ends of the fiber atomization core 10 and serves as an atomization channel.

在图1、图2所示实施例中,发热体20嵌设在纤维雾化芯10上。发热体20在结构上可包括嵌设在纤维雾化芯10内部的发热网21、连接发热网21并伸出纤维雾化芯10外的两个引脚22。两个引脚22用于连接供电装置。In the embodiment shown in FIG. 1 and FIG. 2 , the heating element 20 is embedded in the fiber atomizer core 10. The heating element 20 may structurally include a heating net 21 embedded in the fiber atomizer core 10, and two pins 22 connected to the heating net 21 and extending out of the fiber atomizer core 10. The two pins 22 are used to connect to a power supply device.

发热体20的发热网21可以嵌设在中心通孔100的内壁面上,也可以部分或全部嵌入中心通孔100的内壁面内部。The heating net 21 of the heating element 20 may be embedded on the inner wall surface of the central through hole 100 , or may be partially or completely embedded inside the inner wall surface of the central through hole 100 .

在其他实施例中,纤维雾化芯10还可以为长方体等多面体结构,发热体20可以呈网状结构嵌设在纤维雾化芯10的至少一表面上。In other embodiments, the fiber atomizer core 10 may also be a polyhedron structure such as a cuboid, and the heating element 20 may be embedded on at least one surface of the fiber atomizer core 10 in a mesh structure.

进一步地,本发明中的纤维雾化芯10,包括原料及其质量份数如下:经过前置处理的主体材料1~200份、纯水0~2000份、粘结剂0~800份以及分散剂0~30份。主体材料优选2~200份,进一步优选5~200份;纯水优选5~2000份,粘结剂优选1~800份。Furthermore, the fiber atomizing core 10 of the present invention includes the following raw materials and their mass fractions: 1-200 parts of pre-treated main material, 0-2000 parts of pure water, 0-800 parts of binder, and 0-30 parts of dispersant. The main material is preferably 2-200 parts, and more preferably 5-200 parts; the pure water is preferably 5-2000 parts, and the binder is preferably 1-800 parts.

其中,主体材料包括玻璃纤维、植物纤维和无机纤维中至少一种,其尺寸为500目~10mm。植物纤维包括种子纤维、韧皮纤维和叶纤维中至少一种,也可以包括植物纤维制品,如纸、棉(包括棉绒粉等)等等。The main material includes at least one of glass fiber, plant fiber and inorganic fiber, and the size is 500 mesh to 10 mm. The plant fiber includes at least one of seed fiber, bast fiber and leaf fiber, and may also include plant fiber products, such as paper, cotton (including cotton linter powder, etc.), etc.

纯水作为溶剂,根据原料需要加入的粘结剂和分散剂及其加入量灵活添加。Pure water is used as the solvent, and the binder and dispersant are added flexibly according to the raw material requirements and their addition amounts.

粘结剂可包括脂肪醇聚氧乙烯醚、聚丙烯酰胺、聚乙烯醇、聚丙烯酸盐、淀粉、糖类、树胶、CMC和木质素磺酸钠中至少一种。对于上述粘结剂的选择,对于液体的粘结剂,优选其浓度为1%~20%;对于粉末状等固体的粘结剂,优选配制成浓度1%~20%的溶液。The binder may include at least one of fatty alcohol polyoxyethylene ether, polyacrylamide, polyvinyl alcohol, polyacrylate, starch, sugar, gum, CMC and sodium lignin sulfonate. For the selection of the above binders, for liquid binders, the concentration is preferably 1% to 20%; for solid binders such as powders, it is preferably prepared into a solution with a concentration of 1% to 20%.

分散剂根据需要添加,其可包括有机小分子分散剂和高分子分散剂中至少一种。其中,有机小分子分散剂可包括柠檬酸钠、硬脂酸钠、羟乙基乙二胺中至少一种,高分子分散剂可包括聚丙烯酰胺、羟甲基纤维素中至少一种。The dispersant is added as needed, and may include at least one of an organic small molecule dispersant and a polymer dispersant. The organic small molecule dispersant may include at least one of sodium citrate, sodium stearate, and hydroxyethylethylenediamine, and the polymer dispersant may include at least one of polyacrylamide and hydroxymethylcellulose.

本发明中,主体材料经过前置处理,该前置处理主要包括混合烟草制品和过载香精添加剂中至少一种。通过前置处理,将烟草制品和/或香精吸附至主体材料上,为主体材料添加对应的气味或香气,提高雾化后抽吸效果。In the present invention, the main material is pre-processed, and the pre-processing mainly includes at least one of mixing tobacco products and overloading flavor additives. Through the pre-processing, the tobacco products and/or flavors are adsorbed onto the main material, adding corresponding odors or aromas to the main material, thereby improving the suction effect after atomization.

混合烟草制品的操作方法如下:将烟草制品研磨至尺寸为2000目~1mm,再将烟草制品与主体材料混合。烟草制品的添加量占烟草制品和主体材料总质量的5%~90%。其中,烟草制品包括普通的烟草、加热不燃烧烟草(也称低温烟草)、薄荷叶、大麻叶、茶烟叶和可吸食的花中至少一种;其中的花为各种可吸食的无毒的花朵或花苞等,例如茉莉花、玫瑰花、金银花、荷花、菊花等等。The operation method of mixing tobacco products is as follows: grind the tobacco products to a size of 2000 mesh ~ 1mm, and then mix the tobacco products with the main material. The amount of tobacco products added accounts for 5% to 90% of the total mass of the tobacco products and the main material. Among them, the tobacco products include at least one of ordinary tobacco, heat-not-burn tobacco (also known as low-temperature tobacco), mint leaves, cannabis leaves, tea tobacco leaves and edible flowers; the flowers are various edible non-toxic flowers or buds, such as jasmine, rose, honeysuckle, lotus, chrysanthemum, etc.

过载香精添加剂的操作方法如下:将香精添加剂配制为香精溶液,优选浓度为5%~50%;将主体材料装填于层析柱中,将香精溶液于层析柱中循环过载1~6小时;然后将过载完成的主体材料进行真空抽滤,滤去多余溶液,烘干,得到表面吸附有香精分子的主体材料。The operation method of overloading the flavor additive is as follows: the flavor additive is prepared into a flavor solution, preferably with a concentration of 5% to 50%; the main material is loaded into a chromatography column, and the flavor solution is circulated and overloaded in the chromatography column for 1 to 6 hours; then the overloaded main material is vacuum filtered to filter out excess solution, and dried to obtain a main material with flavor molecules adsorbed on the surface.

其中,香精添加剂包括烟草提取物、大麻提取物、植物提取物(各种无毒可吸食植物的无害的提取物)、天然香精、合成香精、烟油用香精、甜味剂、料香和表香中至少一种。进一步地,其中的料香包括糖类物质和有机酸,例如,白糖、红糖、蜂蜜、葡萄糖、柠檬酸、酒石酸等等;表香包括非糖类甜味剂,例如苯乙酸、乙酸、乙酸乙酯、香兰素等等。The flavor additives include at least one of tobacco extracts, cannabis extracts, plant extracts (various harmless extracts of non-toxic and edible plants), natural flavors, synthetic flavors, flavors for tobacco oil, sweeteners, flavorings and surface flavors. Further, the flavorings include sugar substances and organic acids, such as white sugar, brown sugar, honey, glucose, citric acid, tartaric acid, etc.; the surface flavors include non-sugar sweeteners, such as phenylacetic acid, acetic acid, ethyl acetate, vanillin, etc.

将主体材料分别混合烟草制品和过载香精添加剂,处理后的SEM图(扫描电镜图)如图3和图4所示。从图3可看出,过载的香精添加剂能够完全浸润主体材料(纤维)并吸附在其空隙结构内。从图4可看出,添加的烟草制品粉末均匀牢固的吸附在主体材料(纤维)表面。The main material was mixed with tobacco products and overloaded flavor additives, and the SEM images (scanning electron microscope images) after treatment were shown in Figures 3 and 4. As can be seen from Figure 3, the overloaded flavor additives can completely infiltrate the main material (fiber) and adsorb in its pore structure. As can be seen from Figure 4, the added tobacco product powder is evenly and firmly adsorbed on the surface of the main material (fiber).

以主体材料作为基体材料等制备的纤维雾化芯的SEM图如图5所示,从图5可看出,由于主体材料主要采用纤维制成,内部疏松多孔,孔隙之间都是相互连通的,用于吸附烟液;并且纤维雾化芯的高比表更有效的锁住烟液。结合纤维雾化芯与发热体一体成型,纤维雾化芯能够与发热体充分接触,实现均匀的雾化,使用时不仅还原烟液,同时前置处理过的主体材料本身也能释放对应香味,避免炸油、糊芯的现象产生,提高雾化效果及烟液还原度,还原度超越传统棉芯雾化芯和陶瓷雾化芯。The SEM image of the fiber atomizer core prepared with the main material as the matrix material is shown in Figure 5. As can be seen from Figure 5, since the main material is mainly made of fiber, the interior is loose and porous, and the pores are interconnected, which is used to absorb the smoke liquid; and the high specific surface area of the fiber atomizer core locks the smoke liquid more effectively. Combined with the integrated molding of the fiber atomizer core and the heating element, the fiber atomizer core can fully contact with the heating element to achieve uniform atomization. When used, it not only restores the smoke liquid, but also the pre-treated main material itself can release the corresponding fragrance, avoiding the occurrence of oil frying and core sticking, improving the atomization effect and the reduction degree of smoke liquid, and the reduction degree exceeds that of traditional cotton core atomizer cores and ceramic atomizer cores.

参考图1及图2,本发明的雾化芯组件的制备方法,可包括以下步骤:Referring to FIG. 1 and FIG. 2 , the method for preparing the atomizer core assembly of the present invention may include the following steps:

S1、将纤维雾化芯10的原料进行混合并搅拌均匀,得到混料。S1. Mix and evenly stir the raw materials of the fiber atomizing core 10 to obtain a mixed material.

S2、将发热体20置于模具中,将混料通过模压、注射、压注和抽滤中至少一种方式填充于模具中进行成型处理,得到带有发热体20的坯体。S2, placing the heating element 20 in a mold, and filling the mixed material into the mold by at least one of molding, injection, pressure injection and filtration to perform molding treatment, so as to obtain a green body with the heating element 20.

其中,成型的压力为0.1 MPa ~10MPa,成型保压时间为0.5min~5min。Among them, the molding pressure is 0.1 MPa ~10MPa, and the molding holding time is 0.5min~5min.

模具的模腔根据纤维雾化芯所要求形状进行设置,例如柱形腔或者多面腔等等,能够对应成型为柱体结构或者多面体结构的坯体。The mold cavity of the mold is set according to the required shape of the fiber atomizer core, such as a cylindrical cavity or a multi-faceted cavity, etc., and can be correspondingly formed into a blank with a cylindrical structure or a multi-faceted structure.

作为选择,在混料填充于模具内之前,将发热体20放置在模具内,混料填充模具内之后,发热体20处于模具的模腔底部且埋于混料下方。或者,发热体20被包裹在混料中。Alternatively, the heating element 20 is placed in the mold before the mixed material is filled in the mold, and after the mixed material is filled in the mold, the heating element 20 is at the bottom of the mold cavity of the mold and buried under the mixed material. Alternatively, the heating element 20 is wrapped in the mixed material.

S3、将带有发热体20的坯体进行烘干处理,使坯体形成纤维雾化芯10,得到雾化芯组件。S3, drying the blank with the heating element 20 to form a fiber atomizer core 10, thereby obtaining an atomizer core assembly.

烘干可在烘箱等设备中进行。烘干的温度为60℃~180℃。Drying can be carried out in an oven or other equipment. The drying temperature is 60℃~180℃.

进一步地,本发明的雾化组件应用于雾化装置中,通过纤维雾化芯10吸附雾化液(如烟液等),发热体20在通电后发热,将雾化液进行加热雾化,形成烟雾。烟雾沿着中心通孔100及导气通道流出,被使用者吸食。Furthermore, the atomizing assembly of the present invention is applied to an atomizing device, where the fiber atomizing core 10 absorbs the atomizing liquid (such as smoke liquid, etc.), and the heating element 20 generates heat after being powered on, and the atomizing liquid is heated and atomized to form smoke. The smoke flows out along the central through hole 100 and the air guide channel and is inhaled by the user.

参考图6,其示出了本发明一实施例的雾化装置,包括外壳1、储液腔2以及雾化组件3。雾化组件3为本发明图1及图2所示的雾化组件。Referring to Fig. 6, it shows an atomizing device according to an embodiment of the present invention, comprising a housing 1, a liquid storage chamber 2, and an atomizing assembly 3. The atomizing assembly 3 is the atomizing assembly shown in Figs. 1 and 2 of the present invention.

雾化芯组件3及储油腔2均设置在外壳1内,并且储油腔2环绕在雾化芯组件3的外周,与雾化芯组件3的纤维雾化芯10导液相接。The atomizer core assembly 3 and the oil storage chamber 2 are both arranged in the housing 1 , and the oil storage chamber 2 surrounds the outer circumference of the atomizer core assembly 3 and is connected to the fiber atomizer core 10 of the atomizer core assembly 3 for liquid conduction.

外壳1内还设有导气管4,导气管4一端连接在雾化组件3上,另一端延伸至外壳1的一端口,该端口形成雾化装置的出烟口200。导气管4的内部通道形成导气通道,与雾化组件3上的中心通道100相连通。An air guide tube 4 is also provided in the housing 1, one end of the air guide tube 4 is connected to the atomizer assembly 3, and the other end extends to a port of the housing 1, which forms a smoke outlet 200 of the atomizer. The internal channel of the air guide tube 4 forms an air guide channel, which is connected to the central channel 100 on the atomizer assembly 3.

导气管4可以独立设置并装配在外壳1内,也可以与外壳1一体形成。The air guide tube 4 can be independently provided and assembled in the housing 1 , or can be formed integrally with the housing 1 .

雾化装置进一步还可包括支撑套筒5、雾化座6等。支撑套筒5套设在雾化组件3的外周上,并且支撑套筒5的轴向长度优选大于雾化组件3的轴向长度,这样可将雾化组件3的纤维雾化芯10包覆在内部。支撑套筒5的筒壁设有至少一个导液孔,该导液孔连通储液腔2,储液腔2内储存的烟液通过导液孔进入且被吸附在纤维雾化芯10上。导气管4远离外壳1出烟口200的一端可通过密封盖7配合在支撑套筒5上。The atomizer device may further include a support sleeve 5, an atomizer seat 6, etc. The support sleeve 5 is sleeved on the outer circumference of the atomizer assembly 3, and the axial length of the support sleeve 5 is preferably greater than the axial length of the atomizer assembly 3, so that the fiber atomizer core 10 of the atomizer assembly 3 can be covered inside. The wall of the support sleeve 5 is provided with at least one liquid guide hole, which is connected to the liquid storage chamber 2, and the smoke liquid stored in the liquid storage chamber 2 enters through the liquid guide hole and is adsorbed on the fiber atomizer core 10. The end of the air guide tube 4 away from the smoke outlet 200 of the housing 1 can be matched on the support sleeve 5 through the sealing cover 7.

雾化座6配合在外壳1上远离出烟口200的另一端口内,可将该端口封闭。支撑套筒5可插接在雾化座6的中心通道上。The atomizer seat 6 is fitted into another port on the housing 1 away from the smoke outlet 200 , and the port can be closed. The support sleeve 5 can be plugged into the central channel of the atomizer seat 6 .

结合图1及图6,雾化组件3的发热体20的两个引脚21可直线延伸或弯折延伸而伸出支撑套筒5,与插接在雾化座6内的导体8导电连接。1 and 6 , the two pins 21 of the heating element 20 of the atomizer assembly 3 can extend straight or bend to extend out of the support sleeve 5 and be conductively connected to the conductor 8 inserted in the atomizer seat 6 .

雾化装置再通过导体8与供电装置导电连接。The atomizing device is then electrically connected to the power supply device via the conductor 8 .

本发明的雾化装置可用于电子烟,与供电装置配合连接形成整体的电子烟。The atomizing device of the present invention can be used in an electronic cigarette, and can be connected with a power supply device to form an integrated electronic cigarette.

以下通过具体实施例对本发明的纤维雾化芯作进一步说明。The fiber atomizing core of the present invention is further described below through specific examples.

实施例1:Embodiment 1:

纤维雾化芯的原料:80目的棉绒粉8份、1000目的烟草粉末2份(作为棉绒粉前置处理的原料)、纯水100份、10%的PVA溶液10份;将各原料混合搅拌成棉浆。将棉浆倒入模具中,缓慢增压至0.5Mpa保压30s,脱模后将半成品雾化芯置于烘箱中100℃烘干,得到成品纤维雾化芯。The raw materials of the fiber atomizer core are: 8 parts of 80-mesh cotton lint powder, 2 parts of 1000-mesh tobacco powder (as raw materials for pre-treatment of cotton lint powder), 100 parts of pure water, and 10 parts of 10% PVA solution; mix and stir the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100°C to dry it to obtain the finished fiber atomizer core.

实施例2:Embodiment 2:

纤维雾化芯的原料:80目的棉绒粉5份、1000目的烟草粉末5份(作为棉绒粉前置处理的原料)、纯水100份、10%的PVA溶液10份;将各原料混合搅拌成棉浆。将棉浆倒入模具中,缓慢增压至0.5Mpa保压30s,脱模后将半成品雾化芯置于烘箱中100℃烘干,得到成品纤维雾化芯。The raw materials of the fiber atomizer core: 5 parts of 80-mesh cotton lint powder, 5 parts of 1000-mesh tobacco powder (as raw materials for pre-treatment of cotton lint powder), 100 parts of pure water, and 10 parts of 10% PVA solution; mix and stir the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100℃ to dry it to obtain the finished fiber atomizer core.

实施例3:Embodiment 3:

纤维雾化芯的原料:80目的棉绒粉2份、1000目的烟草粉末8份(作为棉绒粉前置处理的原料)、纯水100份、10%的PVA溶液10份;将各原料混合搅拌成棉浆。将棉浆倒入模具中,缓慢增压至0.5Mpa保压30s,脱模后将半成品雾化芯置于烘箱中100℃烘干,得到成品纤维雾化芯。The raw materials of the fiber atomizer core are: 2 parts of 80-mesh cotton lint powder, 8 parts of 1000-mesh tobacco powder (as the raw material for pre-treatment of cotton lint powder), 100 parts of pure water, and 10 parts of 10% PVA solution; mix and stir the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100℃ to dry it to obtain the finished fiber atomizer core.

实施例4:Embodiment 4:

纤维雾化芯的原料:80目的棉绒粉5份、薄荷粉末5份(作为棉绒粉前置处理的原料)、纯水100份、10%的PVA溶液10份;将各原料混合搅拌成棉浆。将棉浆倒入模具中,缓慢增压至0.5Mpa保压30s,脱模后将半成品雾化芯置于烘箱中100℃烘干,得到成品纤维雾化芯。The raw materials of the fiber atomizer core: 5 parts of 80-mesh cotton linter powder, 5 parts of mint powder (as raw material for pre-treatment of cotton linter powder), 100 parts of pure water, and 10 parts of 10% PVA solution; mix and stir the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100℃ to dry it to obtain the finished fiber atomizer core.

实施例5:Embodiment 5:

纤维雾化芯的原料:80目的棉绒粉10份、纯水100份、10%的PVA溶液10份,棉绒粉经烟草提取物过载处理;将各原料混合搅拌成棉浆。将棉浆倒入模具中,缓慢增压至0.5Mpa保压30s,脱模后将半成品雾化芯置于烘箱中100℃烘干,得到成品纤维雾化芯。The raw materials of the fiber atomizer core are: 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, and 10 parts of 10% PVA solution. The cotton lint powder is treated with tobacco extract overload. Mix and stir the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100℃ to dry it to obtain the finished fiber atomizer core.

实施例6:Embodiment 6:

纤维雾化芯的原料:80目的棉绒粉10份、纯水100份、10%的PVA溶液10份,棉绒粉经甜味剂过载处理;将各原料混合搅拌成棉浆。将棉浆倒入模具中,缓慢增压至0.5Mpa保压30s,脱模后将半成品雾化芯置于烘箱中100℃烘干,得到成品纤维雾化芯。The raw materials of the fiber atomizer core are: 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, and 10 parts of 10% PVA solution. The cotton lint powder is treated with sweetener overload. Mix and stir the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100℃ to dry it to obtain the finished fiber atomizer core.

实施例7:Embodiment 7:

纤维雾化芯的原料:80目的棉绒粉10份、纯水100份、10%的PVA溶液10份,棉绒粉经水果香精过载处理;将各原料混合搅拌成棉浆。将棉浆倒入模具中,缓慢增压至0.5Mpa保压30s,脱模后将半成品雾化芯置于烘箱中100℃烘干,得到成品纤维雾化芯。The raw materials of the fiber atomizer core are: 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, and 10 parts of 10% PVA solution. The cotton lint powder is treated with fruit essence overload. Mix and stir the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100℃ to dry it to obtain the finished fiber atomizer core.

实施例8:Embodiment 8:

纤维雾化芯的原料:80目的玻纤粉10份、纯水100份、10%的PVA溶液10份,玻纤粉经大麻提取物过载处理;将各原料混合搅拌成棉浆。将棉浆倒入模具中,缓慢增压至0.5Mpa保压30s,脱模后将半成品雾化芯置于烘箱中100℃烘干,得到成品纤维雾化芯。The raw materials of the fiber atomizer core are: 10 parts of 80-mesh glass fiber powder, 100 parts of pure water, and 10 parts of 10% PVA solution. The glass fiber powder is overloaded with hemp extract; the raw materials are mixed and stirred into cotton pulp. The cotton pulp is poured into the mold, and the pressure is slowly increased to 0.5Mpa and maintained for 30s. After demolding, the semi-finished atomizer core is placed in an oven at 100°C for drying to obtain a finished fiber atomizer core.

实施例9:Embodiment 9:

纤维雾化芯的原料:80目的棉绒粉10份、纯水100份、10%的PVA溶液10份,1000目的茶烟叶粉末2份(作为棉绒粉前置处理的原料);将各原料混合搅拌成棉浆。将棉浆注射入模具中,缓慢增压至0.5Mpa保压30s,脱模后将半成品雾化芯置于烘箱中100℃烘干,得到成品纤维雾化芯。The raw materials of the fiber atomizer core: 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, 10 parts of 10% PVA solution, 2 parts of 1000-mesh tea tobacco powder (as the raw material for pre-treatment of cotton lint powder); mix and stir the raw materials into cotton pulp. Inject the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100℃ to dry it to obtain the finished fiber atomizer core.

实施例10:Embodiment 10:

纤维雾化芯的原料:80目的棉绒粉10份、纯水100份、10%的PVA溶液10份,1000目的玫瑰花粉末2份(作为棉绒粉前置处理的原料);将各原料混合搅拌成棉浆。将棉浆以2MPa的压力压注入模具中,脱模后将半成品雾化芯置于烘箱中100℃烘干,得到成品纤维雾化芯。The raw materials of the fiber atomizer core: 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, 10 parts of 10% PVA solution, 2 parts of 1000-mesh rose powder (as the raw material for pre-treatment of cotton lint powder); mix and stir the raw materials into cotton pulp. Inject the cotton pulp into the mold at a pressure of 2MPa. After demolding, place the semi-finished atomizer core in an oven at 100℃ to dry it to obtain the finished fiber atomizer core.

实施例11:Embodiment 11:

纤维雾化芯的原料:80目的棉绒粉10份、纯水100份、10%的淀粉溶液10份,棉绒粉经玫瑰花香精过载处理;将各原料混合搅拌成棉浆。将棉浆注射入模具中,缓慢增压至0.5Mpa保压30s,脱模后将半成品雾化芯置于烘箱中100℃烘干,得到成品纤维雾化芯。The raw materials of the fiber atomizer core: 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, and 10 parts of 10% starch solution. The cotton lint powder is overloaded with rose essence. Mix and stir the raw materials into cotton pulp. Inject the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100℃ to dry it to obtain the finished fiber atomizer core.

实施例12:Embodiment 12:

纤维雾化芯的原料:80目的棉绒粉10份、纯水100份、15%的PVA溶液10份,棉绒粉经葡萄糖过载处理;将各原料混合搅拌成棉浆。将棉浆注射入模具中,缓慢增压至0.5Mpa保压30s,脱模后将半成品雾化芯置于烘箱中100℃烘干,得到成品纤维雾化芯。The raw materials of the fiber atomizer core are: 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, and 10 parts of 15% PVA solution. The cotton lint powder is treated with glucose overload. The raw materials are mixed and stirred into cotton pulp. The cotton pulp is injected into the mold, and the pressure is slowly increased to 0.5Mpa and maintained for 30s. After demolding, the semi-finished atomizer core is placed in an oven at 100°C for drying to obtain a finished fiber atomizer core.

实施例13:Embodiment 13:

纤维雾化芯的原料:80目的碎纸粉10份、纯水100份、10%的PVA溶液10份,碎纸粉经香兰素过载处理;将各原料混合搅拌成棉浆。将棉浆注射入模具中,缓慢增压至0.5Mpa保压30s,脱模后将半成品雾化芯置于烘箱中100℃烘干,得到成品纤维雾化芯。The raw materials of the fiber atomizer core are: 10 parts of 80-mesh shredded paper powder, 100 parts of pure water, and 10 parts of 10% PVA solution. The shredded paper powder is treated with vanillin overload. The raw materials are mixed and stirred into cotton pulp. The cotton pulp is injected into the mold, and the pressure is slowly increased to 0.5Mpa and maintained for 30s. After demolding, the semi-finished atomizer core is placed in an oven at 100°C for drying to obtain a finished fiber atomizer core.

比较例1:Comparative Example 1:

纤维雾化芯的原料:80目的棉绒粉10份、纯水100份、10%的PVA溶液10份,将各原料混合搅拌成棉浆。将棉浆倒入模具中,缓慢增压至0.5Mpa保压30s,脱模后将半成品雾化芯置于烘箱中100℃烘干,得到成品纤维雾化芯。The raw materials of the fiber atomizer core are: 10 parts of 80-mesh cotton lint powder, 100 parts of pure water, and 10 parts of 10% PVA solution. Mix the raw materials into cotton pulp. Pour the cotton pulp into the mold, slowly increase the pressure to 0.5Mpa and maintain the pressure for 30s. After demolding, place the semi-finished atomizer core in an oven at 100℃ to dry it to obtain the finished fiber atomizer core.

比较例2:Comparative Example 2:

现有的棉芯雾化芯Existing cotton core atomizer core

比较例3:Comparative Example 3:

多孔陶瓷雾化芯Porous ceramic atomizer core

上述实施例1至实施例13及比较例1至比较例3的纤维雾化芯的外观及用于雾化装置中的品吸效果如表1所示。The appearance of the fiber atomizer cores of Examples 1 to 13 and Comparative Examples 1 to 3 and the inhalation effects of the fiber atomizer cores used in the atomizer device are shown in Table 1.

表1Table 1

由表1结果对比可以看出,本发明实施例所制备的纤维雾化芯不同主体材料、不同的成型方式对其口感影响不大。纤维雾化芯在一定成型压力的作用下,表面光滑平整,能牢牢固定发热体,且能正常吸油,内部疏松多孔,对应添加的烟草制品或香精牢固的吸附在主体材料表面,抽吸过程中能明显提高抽吸体验以及还原度。From the comparison of the results in Table 1, it can be seen that the different main body materials and different molding methods of the fiber atomizer core prepared in the embodiment of the present invention have little effect on its taste. Under the action of a certain molding pressure, the fiber atomizer core has a smooth surface, can firmly fix the heating element, and can absorb oil normally. The interior is loose and porous, and the corresponding added tobacco products or flavors are firmly adsorbed on the surface of the main body material, which can significantly improve the smoking experience and restoration during the smoking process.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims (10)

 一种雾化芯组件,其特征在于,包括发热体、一体成型在所述发热体上的纤维雾化芯;An atomizer core assembly, characterized in that it comprises a heating element and a fiber atomizer core integrally formed on the heating element; 所述纤维雾化芯包括原料及其质量份数如下:经过前置处理的主体材料1~200份、纯水0~2000份、粘结剂0~800份以及分散剂0~30份;The fiber atomizing core includes raw materials and their weight proportions are as follows: 1-200 parts of pre-treated main material, 0-2000 parts of pure water, 0-800 parts of binder and 0-30 parts of dispersant; 所述主体材料包括玻璃纤维、植物纤维和无机纤维中至少一种,其尺寸为500目~10mm;所述前置处理包括混合烟草制品和/或过载香精添加剂。The main material includes at least one of glass fiber, plant fiber and inorganic fiber, and the size thereof is 500 mesh to 10 mm; the pre-treatment includes mixing tobacco products and/or overloading flavor additives.  根据权利要求1所述的雾化芯组件,其特征在于,所述前置处理中,混合烟草制品的操作方法如下:将尺寸为2000目~1mm的烟草制品与所述主体材料混合;所述烟草制品包括烟草、加热不燃烧烟草、薄荷叶、大麻叶、茶烟叶和可吸食的花中至少一种。The atomizer core assembly according to claim 1 is characterized in that, in the pre-treatment, the operation method of mixing the tobacco products is as follows: mixing tobacco products with a size of 2000 mesh~1mm with the main material; the tobacco products include at least one of tobacco, heated non-burning tobacco, mint leaves, cannabis leaves, tea tobacco leaves and smokable flowers.  根据权利要求2所述的雾化芯组件,其特征在于,所述烟草制品的添加量占所述烟草制品和主体材料总质量的5%~90%。The atomizer core assembly according to claim 2 is characterized in that the added amount of the tobacco product accounts for 5% to 90% of the total mass of the tobacco product and the main material.  根据权利要求1所述的雾化芯组件,其特征在于,所述前置处理中,过载香精添加剂的操作方法如下:将香精添加剂配制为香精溶液;将所述主体材料装填于层析柱中,将所述香精溶液于层析柱中循环过载1~6小时;然后将过载完成的主体材料进行真空抽滤,滤去多余溶液,烘干,得到表面吸附有香精分子的主体材料。The atomizer core assembly according to claim 1 is characterized in that, in the pre-treatment, the operation method of overloading the flavor additive is as follows: the flavor additive is formulated into a flavor solution; the main material is loaded into a chromatography column, and the flavor solution is circulated and overloaded in the chromatography column for 1 to 6 hours; then the overloaded main material is vacuum filtered to filter out excess solution, and dried to obtain a main material with flavor molecules adsorbed on the surface.  根据权利要求4所述的雾化芯组件,其特征在于,所述香精添加剂包括烟草提取物、大麻提取物、植物提取物、天然香精、合成香精、烟油用香精、甜味剂、料香和表香中至少一种。The atomizer core assembly according to claim 4 is characterized in that the flavor additive includes at least one of tobacco extract, cannabis extract, plant extract, natural flavor, synthetic flavor, flavor for e-liquid, sweetener, material flavor and surface flavor.  根据权利要求1-5任一项所述的雾化芯组件,其特征在于,所述粘结剂包括脂肪醇聚氧乙烯醚、聚丙烯酰胺、聚乙烯醇、聚丙烯酸盐、淀粉、糖类、树胶、CMC和木质素磺酸钠中至少一种;The atomizer core assembly according to any one of claims 1 to 5, characterized in that the binder includes at least one of fatty alcohol polyoxyethylene ether, polyacrylamide, polyvinyl alcohol, polyacrylic acid salt, starch, sugar, gum, CMC and sodium lignin sulfonate; 所述分散剂包括有机小分子分散剂和高分子分散剂中至少一种;其中,有机小分子分散剂包括柠檬酸钠、硬脂酸钠、羟乙基乙二胺中至少一种,高分子分散剂包括聚丙烯酰胺、羟甲基纤维素中至少一种。The dispersant includes at least one of an organic small molecule dispersant and a polymer dispersant; wherein the organic small molecule dispersant includes at least one of sodium citrate, sodium stearate, and hydroxyethylethylenediamine, and the polymer dispersant includes at least one of polyacrylamide and hydroxymethylcellulose.  根据权利要求1-5任一项所述的雾化芯组件,其特征在于,所述纤维雾化芯为柱体结构或者多面体结构。The atomizer core assembly according to any one of claims 1-5 is characterized in that the fiber atomizer core is a cylindrical structure or a polyhedron structure.  一种权利要求1-7任一项所述的雾化芯组件的制备方法,其特征在于,包括以下步骤:A method for preparing an atomizer core assembly according to any one of claims 1 to 7, characterized in that it comprises the following steps: S1、将纤维雾化芯的原料进行混合并搅拌均匀,得到混料;S1. Mixing and stirring the raw materials of the fiber atomization core to obtain a mixed material; S2、将发热体置于模具中,将所述混料通过模压、注射、压注和抽滤中至少一种方式填充于所述模具中进行成型处理,得到带有发热体的坯体;S2, placing the heating element in a mold, and filling the mixed material into the mold by at least one of molding, injection, pressure injection and suction filtration to obtain a green body with the heating element; S3、将带有发热体的坯体进行烘干处理,使所述坯体形成纤维雾化芯,得到雾化芯组件。S3, drying the blank with the heating element to form a fiber atomization core from the blank to obtain an atomization core assembly.  根据权利要求8所述的雾化芯组件的制备方法,其特征在于,步骤S2中,成型的压力为0.1 MPa ~10MPa,成型保压时间为0.5min~5min;The method for preparing the atomizer core assembly according to claim 8 is characterized in that, in step S2, the molding pressure is 0.1 MPa ~ 10 MPa, and the molding pressure holding time is 0.5min ~ 5min; 步骤S3中,烘干的温度为60℃~180℃。In step S3, the drying temperature is 60°C to 180°C.  一种雾化装置,其特征在于,包括权利要求1-7任一项所述的雾化芯组件,还包括外壳及储油腔;An atomizing device, characterized in that it comprises the atomizing core assembly according to any one of claims 1 to 7, and further comprises a housing and an oil storage chamber; 所述雾化芯组件及储油腔均设置在所述外壳内,并且所述储油腔与所述雾化芯组件的纤维雾化芯导液相接。The atomizer core assembly and the oil storage chamber are both arranged in the shell, and the oil storage chamber is connected to the fiber atomizer core liquid guide of the atomizer core assembly.
PCT/CN2023/101501 2023-06-20 2023-06-20 Atomizing core assembly and preparation method therefor, and atomizing device Pending WO2024259601A1 (en)

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CN218527713U (en) * 2022-06-22 2023-02-28 深圳市华诚达精密工业有限公司 Atomizer and atomizing assembly with flavor
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