WO2024255359A1 - Electronic cigarette atomizer - Google Patents
Electronic cigarette atomizer Download PDFInfo
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- WO2024255359A1 WO2024255359A1 PCT/CN2024/081883 CN2024081883W WO2024255359A1 WO 2024255359 A1 WO2024255359 A1 WO 2024255359A1 CN 2024081883 W CN2024081883 W CN 2024081883W WO 2024255359 A1 WO2024255359 A1 WO 2024255359A1
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- WO
- WIPO (PCT)
- Prior art keywords
- shell
- cavity
- porous ceramic
- atomizer
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/10—Devices using liquid inhalable precursors
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/42—Cartridges or containers for inhalable precursors
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
Definitions
- the present invention relates to the technical field of electronic cigarette atomization, and more particularly to an electronic cigarette atomizer.
- the present invention aims to provide an electronic cigarette atomizer which can prevent leakage of atomized liquid and reduce the negative pressure in the liquid storage chamber.
- an electronic cigarette atomizer comprising a hollow shell, an atomizing device is arranged inside the shell, and the atomizing device comprises an atomizing bracket, a porous ceramic heating element arranged inside the atomizing bracket, and an atomizing seat sleeved on the lower part of the atomizing bracket;
- the atomizer bracket includes a hollow first shell and a hollow second shell
- the first shell includes a tubular body
- the bottom left and right sides of the tubular body are provided with flat flanges extending laterally
- the lower middle of the flat flange is connected with a frame body
- the tubular body and the frame are provided with a first cavity that passes through from top to bottom
- the second shell is tunnel-shaped and is laterally arranged in the first cavity
- the left and right sides of the second shell are connected to the first shell and a liquid guide hole is provided through the portion connected to the tubular body
- a gap is provided between the front and rear sides of the second shell and the first shell, and the bottom of the second shell is open;
- the porous ceramic heating element is mounted in the lower half of the second shell, and the inner wall of the upper half of the second shell and the upper surface of the porous ceramic heating element form a second cavity.
- the second cavity is not connected to the first cavity, and the second cavity and the liquid conduction hole form a liquid conduction channel that runs through from left to right.
- the cross-sectional shape of the atomizer seat is consistent with that of the flat flange, a concave cavity is recessed downwardly on the upper part of the atomizer seat, an air inlet hole is provided at the bottom center of the concave cavity, an annular groove is provided on the outer side of the concave cavity, the frame of the atomizer bracket is inserted into the annular groove, and the upper planes on the left and right sides of the atomizer seat are fitted on the lower plane of the flat flange; the bottom of the porous ceramic heating element is completely open to the concave cavity, the concave cavity constitutes an atomization cavity, and the two sides of the concave cavity are upwardly connected to the first cavity, and the air inlet hole, the concave cavity and the first cavity are connected to form an air flow channel.
- the top of the second shell gradually rises from the middle toward the liquid-conducting through holes on both sides to discharge bubbles in the liquid-conducting channel.
- the atomizer seat is made of a sealing material, and an annular convex strip is further provided on the outer wall of the atomizer seat.
- the porous ceramic heating element is configured as a rectangular parallelepiped, and the outer side wall of the porous ceramic heating element is also wrapped with a sealing sleeve.
- a curved air return groove is provided on the outer wall portion of the frame of the atomizer bracket, the bottom end of the air return groove is connected to the bottom of the first cavity, the upper end of the air return groove is connected to the outer wall of the flat flange, and the air return groove and the atomizer seat together form an air return channel.
- the porous ceramic heating element comprises a porous ceramic body and a heating resistor arranged at the bottom of the porous ceramic body, the heating resistor is composed of a heating wire, a heating sheet, or a heating film, and electrode ends are provided at both ends of the heating resistor.
- the upper end of the shell is provided with a suction port and the lower end is provided with an opening
- the suction port is extended to the inside of the shell and is provided with a smoke outlet pipe
- the atomization device is inserted into the shell from the opening
- the upper end of the tubular body of the atomization bracket is connected to the smoke outlet pipe
- the outer wall of the atomization seat is tightly fitted with the inner wall of the shell
- the inner wall of the shell, the smoke outlet pipe and the cavity between the atomization bracket constitute a liquid storage chamber for storing atomized liquid
- the atomized liquid in the liquid storage chamber can flow to the upper surface of the porous ceramic heating element through the liquid guide channel.
- the upper end of the tubular body of the atomizing support is connected to the smoke outlet pipe via a liquid isolating seat, and the liquid isolating seat has sealing properties.
- the atomization device also includes a base, which is connected to the bottom of the atomization seat and sleeved on the opening of the outer shell.
- Two electrode columns are provided on the base. The top of the electrode column passes through the atomization seat and abuts against two electrode ends of the heating resistor provided at the bottom of the porous ceramic heating element.
- the unique structural design of the atomizer bracket of the electronic cigarette atomizer makes it easy to install the rectangular porous ceramic heating element, and keeps the liquid guide channel and the air flow channel unconnected to avoid leakage of the atomized liquid, and the tunnel-shaped liquid guide channel has a large conduction area to ensure sufficient liquid supply;
- the rectangular porous ceramic heating element has no liquid guide grooves, liquid guide holes or air flow holes, etc., which makes the manufacturing process simple, reduces production costs, and is not prone to cracking during production and high-temperature use, avoiding the problem that the atomizer is prone to malfunction and liquid leakage;
- the outer side of the porous ceramic heating element The wall is also wrapped with a sealing sleeve to prevent the atomized liquid from penetrating and leaking out from the outer walls around the porous ceramic body, thereby increasing the efficiency of the atomized liquid being conducted from top to bottom in the porous ceramic body, that is, the conversion efficiency of the atomized liquid can be increased and the atomization amount can be improved; in
- Figure 1 is a three-dimensional structural exploded view of the atomizer of Example 1;
- FIG2 is a side cross-sectional view of an atomizing support equipped with a porous ceramic heating element in Example 1;
- FIG3 is a front cross-sectional view of an atomizing support equipped with a porous ceramic heating element in Example 1;
- FIG4 is a three-dimensional view of the atomizing bracket of the first embodiment
- FIG5 is a second perspective view of the atomizing bracket of the first embodiment
- FIG6 is a top view of the atomizing bracket of the first embodiment
- FIG7 is a bottom view of the atomizing bracket of the first embodiment
- FIG8 is a perspective exploded structural view of the porous ceramic heating element and the sealing sleeve of Example 1;
- FIG9 is a three-dimensional view of the atomizer seat of the first embodiment
- FIG10 is a side cross-sectional view of the atomizer of Example 1;
- FIG11 is a front cross-sectional view of an atomizer according to Embodiment 1;
- FIG12 is a side cross-sectional view of the atomizing bracket of the second embodiment
- FIG13 is a front cross-sectional view of the atomizing bracket of the second embodiment
- FIG. 14 is a front cross-sectional view of the atomizer of the second embodiment.
- the electronic cigarette atomizer of the present invention can be connected with a battery assembly to form an electronic cigarette.
- the electronic cigarette atomizer is placed vertically with the front side and the mouthpiece 10 facing upward as shown in FIG11.
- the descriptions of the components described herein such as "upper, lower, upper part, lower part, upper end, lower end, above, below, upward, downward, front and back, left and right” all refer to the up-down, left-right position relationship of the atomizer when it is placed as shown in FIG11.
- the electronic cigarette atomizer of this embodiment has a cross-section approximately in the shape of an ellipse, and the upper end of the suction nozzle is flatter.
- the electronic cigarette atomizer of this embodiment is composed of a hollow shell 1 and an atomizing device arranged in the shell 1, wherein the atomizing device is composed of a liquid partition seat 2, an atomizing bracket 3, a porous ceramic heating element 4, a sealing sleeve 5, an atomizing seat 6, an electrode 7 and a base 8.
- a magnet 9 is also provided at the bottom of the base 8, and the magnet 9 is provided to connect the electronic cigarette atomizer with the battery assembly by magnetic attraction.
- the atomizer bracket 3 includes a hollow first shell 31 and a hollow second shell 32.
- the first shell 31 includes a tubular body 311 that is close to a square.
- the bottom left and right sides of the tubular body 311 are provided with flat flanges 312 extending laterally.
- the middle of the lower part of the flat flange 312 is connected to the tubular body 311 in the same central axis direction with a rectangular frame 313.
- the tubular body 311 and the frame 313 are provided with a first cavity 310 that passes through from top to bottom.
- the second shell 32 is tunnel-shaped.
- the left and right sides are arranged horizontally in the first cavity 310, the upper half of the second shell 32 is arranged in the tubular body, and the lower half is arranged in the frame body.
- the top of the second shell 32 has the shape of a tunnel dome.
- the left and right sides of the second shell 32 are connected to the first shell 31 and a liquid guide hole 314 is provided through the part connected to the tubular body 311.
- the front and rear sides of the second shell 32 are not connected to the first shell 31 but are provided with a gap. The gap keeps the first cavity connected up and down, which is convenient for air or smoke to flow upward.
- the bottom of the second shell 32 is open to facilitate the upward installation of the porous ceramic heating element 4.
- a liquid injection hole 316 is also provided on the flat flange 312, which is used to add atomized liquid through the liquid injection hole 316 during production.
- the porous ceramic heating element 4 is mounted on the lower half of the second shell 32 from bottom to top, and the inner wall of the upper half of the second shell 32 and the upper surface of the porous ceramic heating element 4 enclose a second cavity 320.
- the second cavity 320 is not connected to the first cavity 310, and the liquid conducting hole 314 is connected to the second cavity 320 to form a liquid conducting channel 320 that is connected from left to right.
- the second shell 32 is designed to be tunnel-shaped and open at the bottom, which facilitates the porous ceramic heating element 4 to be mounted upward in the second shell 32, and the tunnel-shaped liquid conducting channel 320 has a large conducting area, making it easier for the atomized liquid to reach the upper surface of the porous ceramic heating element 4 through the liquid conducting channel, ensuring sufficient liquid supply.
- the outer wall portion of the frame 313 of the atomizer bracket 3 is provided with an air return groove 315 which is circuitous and curved up and down.
- the bottom end of the air return groove 315 is connected to the bottom of the first cavity 310, and the upper end of the air return groove 315 is connected to the outer wall of the flat flange 313.
- the air return groove 315 and the atomizer seat 6 form an air return channel.
- the porous ceramic heating element 4 is configured as a rectangular parallelepiped, and the outer wall of the porous ceramic heating element 4 is also wrapped with a sealing sleeve 5.
- the porous ceramic heating element 4 includes a porous ceramic body 4 and a heating resistor (not shown) disposed at the bottom of the porous ceramic body 4.
- the heating resistor is composed of a heating film, and electrode ends are disposed at both ends of the heating resistor.
- the heating resistor may also be composed of a heating wire, a heating sheet, or a heating film.
- the porous ceramic heating element 4 is configured as a rectangular parallelepiped, and no liquid guide grooves, liquid guide holes, or air flow holes are disposed thereon, so that the manufacturing process is simple, the production cost is reduced, and cracking is not easy to occur during production and high-temperature use, thereby avoiding the problem that the atomizer is prone to failure and liquid smoke leakage is prone to occur.
- the cross-sectional shape of the atomizer seat 6 is consistent with that of the flat flange 312, the upper part of the atomizer seat 6 is concave downwardly provided with a concave cavity 60, the bottom center of the concave cavity 60 is provided with an air inlet through hole 61, the outer side of the concave cavity 60 is provided with an annular groove 62, the frame 313 of the atomizer bracket is plugged into the annular groove 62, and the upper planes on the left and right sides of the atomizer seat 6 are fitted to the lower plane of the flat flange 312.
- the atomizer seat 6 is made of a sealing material such as a soft silicone material.
- the outer wall of the atomizer seat 6 is also provided with an annular convex strip 63, and the annular convex strip 63 can be better attached to the inner wall of the housing 1.
- the atomizer seat 6 is also provided with an injection hole 64 relative to the injection hole 316 of the flat flange, and the injection hole 316 is consistent with the injection hole 64, which is used to fill the atomized liquid through the injection hole 316 and the injection hole 64 in production.
- the bottom of the porous ceramic heating element 4 is completely open to the concave cavity 60, and the concave cavity 60 constitutes an atomizing cavity 60. Both sides of the atomizing cavity 60 are connected to the first cavity 310 upward.
- the air inlet hole 61, the atomizing cavity 60 and the first cavity 310, as well as the smoke outlet pipe 11 and the suction port 10 described below are connected to form an air flow channel.
- the upper end of the shell 1 is provided with a suction port 10 and the lower end is provided with an opening 12.
- the suction port 10 extends to the inside of the shell and is provided with a smoke outlet pipe 11.
- the atomizer device is inserted into the shell 1 from the opening 12.
- the upper end of the tubular body 311 of the atomizer bracket 3 is connected to the smoke outlet pipe 11, and the outer wall of the atomizer seat 5 is tightly fitted with the inner wall of the shell 1.
- the inner wall of the housing 1 , the smoke outlet pipe 11 and the cavity between the atomizing bracket 3 form a liquid storage chamber 100 for storing atomized liquid.
- the atomized liquid in the liquid storage chamber 100 can flow to the upper surface of the porous ceramic heating element 4 through the liquid guide channel 320 .
- the upper end of the tubular body 311 of the atomizing bracket 3 is connected to the smoke outlet pipe 311 via a liquid isolating seat 2, and the liquid isolating seat 2 has sealing properties.
- the atomizing device also includes a base 8, which is connected to the bottom of the atomizing seat 5 and is sleeved on the opening 12 of the outer shell 1.
- Two electrode columns 7 are provided on the base 8. The top of the electrode column 7 passes through the atomizing seat 5 and abuts against the two electrode ends of the heating resistor provided at the bottom of the porous ceramic heating element 4.
- the left and right sides of the base 8 are provided with upwardly protruding plungers 81, which are used to block the injection hole 316 and the injection hole 64.
- the base 8 is installed upward, and the plunger 81 provided on the base 8 blocks the injection hole 316 and the injection hole 64 upward to prevent leakage.
- the direction of the continuous arrow A-A in Figure 10 is the direction of gas flow, that is, when the atomizer is working, the user inhales air from the suction port 10, and negative pressure is generated in the smoke outlet pipe 11 and the atomization chamber 60, and the outside air flows into the atomization chamber 60 from the air inlet hole of the base 7 and the air inlet through hole 61 of the atomization seat 6; at this time, the atomized liquid is heated and atomized at the bottom of the porous ceramic heating element 4, and electronic cigarette smoke is generated in the atomization chamber 60 and is carried by the outside air entering, and the electronic cigarette smoke continues to flow upward through the two sides of the porous ceramic body 4, the first cavity 310, the smoke outlet pipe 11, the suction port 10, and then is inhaled into the user's mouth.
- the direction of the continuous arrow B in FIG. 11 is the flow direction of the atomized liquid when the atomizer is working. That is, when the atomizer is working, the atomized liquid stored in the liquid storage cavity 100 enters the second cavity 320 through the liquid guide hole 314, and then passes through the porous ceramic body 4 at the bottom of the second cavity 320, and penetrates downward from the upper surface of the porous ceramic body 4 and conducts to its lower surface, and the heating resistor arranged on its lower surface starts to be energized and heated, and the atomized liquid is heated and evaporated due to contact with the heating resistor, and is continuously atomized into a steam-like aerosol, namely, electronic cigarette smoke, which is emitted downward in the atomization cavity 60 and then inhaled by the user.
- a steam-like aerosol namely, electronic cigarette smoke
- the porous ceramic heating element 4 that is, the outer wall of the porous ceramic body 4
- a sealing sleeve 5 so that the atomized liquid absorbed in the porous ceramic body 4 can only penetrate downward from its upper surface and be conducted to its lower surface, and will not penetrate and leak out from the outer walls around the porous ceramic body 4, thereby preventing the atomized liquid from being sucked out from the outer walls around the porous ceramic body 4 and leaking due to the negative pressure generated in the atomization chamber 60 when the user smokes, and at the same time, the efficiency of the atomized liquid being conducted from top to bottom in the porous ceramic body 4 is increased, that is, the conversion efficiency of the atomized liquid can be increased, and the atomization amount can be improved.
- An air return groove 315 is provided on the outer wall of the frame 313 of the atomizer bracket 3. Since the bottom end of the air return groove 315 is connected to the bottom of the first cavity 310 (that is, connected to the atomizer chamber 60), and the upper end of the air return groove 315 is connected to the outer wall of the flat flange 313 (that is, connected to the liquid storage chamber 100), the air return groove 315 and the atomizer seat 6 enclose a return air channel.
- the return air channel allows the air pressure in the atomizing chamber 60 to recover from negative pressure to atmospheric pressure when the atomizer stops working. If negative pressure accumulates in the liquid storage chamber 100 at this time, the air pressure in the atomizing chamber 60 is greater than the air pressure in the liquid storage chamber 100.
- the air in the atomizing chamber 60 enters the return air channel from the bottom end of the return air groove 315, and after passing through the winding return air channel, it is led out from the upper end of the return air groove 315 along the gap between the outer wall of the flat flange 313 and the inner wall of the shell 1 to the liquid storage chamber 100, thereby eliminating the negative pressure in the liquid storage chamber 100.
- the negative pressure in the liquid storage chamber 100 is eliminated, and the atomized liquid is easily diverted from the liquid storage chamber to the porous ceramic body 4 and seeps out from the bottom, so that the liquid supply is rapid and timely during atomization, avoiding the phenomenon that the porous ceramic heating element 4 is insufficiently supplied with atomized liquid, the amount of atomization is continuously reduced, and even the porous ceramic heating element is dry-burned, resulting in ablation and damage, due to the negative pressure accumulated in the liquid storage chamber 100 when the atomizer is working, thereby ensuring the normal and stable operation of the atomizer.
- the return air groove 315 Due to the up and down circuitous and curved structure of the return air groove 315, it has a long and narrow return air channel, which has a large resistance relative to the liquid, so that even if negative pressure is generated in the atomization chamber 60, the atomized liquid in the liquid storage chamber 100 will not be reversely sucked out to the atomization chamber 60 through the return air channel.
- the top of the second shell 32 of the atomizing bracket 3 is gradually lifted up from the middle toward the liquid guide holes 314 on the left and right sides to discharge bubbles in the liquid guide channel 320 .
- the atomized liquid in the liquid storage chamber 100 gradually penetrates and conducts to the bottom of the porous ceramic heating element 4 to be heated and atomized, and the atomized liquid is continuously reduced.
- the air in the atomization chamber 60 can also gradually penetrate upward from the bottom through the gaps in the porous ceramic body 4 and precipitate from its upper surface to form bubbles, and accumulate at the top of the second shell 32. If the bubbles cannot be discharged smoothly, it will affect the atomized liquid in the liquid storage chamber 100 from fully entering the liquid guide channel 320.
- the top of the second shell 32 is gradually lifted and raised from the middle to the left and right sides of the liquid guide through hole 314, and the accumulated bubbles can be smoothly discharged upward along the top of the second shell that gradually rises to both sides, and the bubbles can be discharged quickly in the liquid guide channel 320 so that the atomized liquid can fully enter.
- the top of the second shell 32 rises from the middle to the left and right sides in an arc shape, and of course, a straight line shape or other deformations can also be used in other embodiments.
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Abstract
Description
本发明涉及电子烟雾化技术领域,更具体的说,本发明涉及一种电子烟雾化器。The present invention relates to the technical field of electronic cigarette atomization, and more particularly to an electronic cigarette atomizer.
现有的电子烟是一种电子雾化设备,一般包括电池组件和雾化器,电池组件内安装有电池,电池给雾化器供应电源,雾化器包括雾化装置内的发热体,发热体在通电时可将待雾化的溶液即雾化液加热雾化成气雾或气溶胶,雾化液即雾化器的储液腔内储存的烟液。The existing electronic cigarette is an electronic atomization device, which generally includes a battery assembly and an atomizer. The battery assembly is equipped with a battery, and the battery supplies power to the atomizer. The atomizer includes a heating element in the atomization device. When the heating element is powered on, it can heat the solution to be atomized, that is, the atomizing liquid, and atomize it into aerosol or aerosol. The atomizing liquid is the tobacco liquid stored in the liquid storage chamber of the atomizer.
市场上现有的电子烟雾化器,雾化器的发热体已大量使用了多孔陶瓷发热体,多孔陶瓷发热体是公开的技术。这些多孔陶瓷发热体中间一般设有导液凹槽、导液孔或气流通孔,但此类槽孔增加了多孔陶瓷发热体的制造工艺的难度,且在高温工作中容易产生开裂的现象,从而使得雾化器容易发生故障且容易产生烟液的泄漏。又由于这些多孔陶瓷发热体的槽孔的设计,使得气流通道与导液通道非常接近,在雾化腔产生负压时,容易导致导液通道内的烟液被吸到气流通道内,也容易产生烟液的泄漏。The existing electronic cigarette atomizers on the market have already used porous ceramic heaters in large quantities as the heating elements of the atomizers. Porous ceramic heaters are a public technology. These porous ceramic heaters are generally provided with liquid guide grooves, liquid guide holes or air flow holes in the middle, but such grooves increase the difficulty of the manufacturing process of the porous ceramic heaters, and are prone to cracking during high-temperature operation, making the atomizer prone to malfunction and leakage of smoke liquid. Due to the design of the grooves of these porous ceramic heaters, the airflow channel and the liquid guide channel are very close. When negative pressure is generated in the atomization chamber, it is easy for the smoke liquid in the liquid guide channel to be sucked into the airflow channel, and it is also easy for the smoke liquid to leak.
另外,在雾化器的工作过程中,用户抽吸电子烟烟雾时,会在雾化腔及雾化通道内产生一定的负压,以便烟雾或气流的吸出,随着储液腔内烟液的消耗,使储液腔也产生一定的负压,该负压由于储液腔的密封性能难以被消除,经过一定时间的积累,储液腔内的负压逐渐增加。当储液腔内的负压积累到一定程度时,其内储存的雾化液将被该负压反吸,从而难以通过多孔陶瓷体渗透出来,造成发热体工作时缺乏雾化液,以致雾化量不断减少甚至极易造成多孔陶瓷发热体的干烧而导致其烧蚀、损坏。In addition, during the operation of the atomizer, when the user draws in the smoke from the electronic cigarette, a certain negative pressure will be generated in the atomization chamber and the atomization channel to facilitate the suction of smoke or airflow. As the smoke liquid in the liquid storage chamber is consumed, a certain negative pressure will also be generated in the liquid storage chamber. This negative pressure is difficult to eliminate due to the sealing performance of the liquid storage chamber. After a certain period of accumulation, the negative pressure in the liquid storage chamber gradually increases. When the negative pressure in the liquid storage chamber accumulates to a certain extent, the atomized liquid stored therein will be sucked back by the negative pressure, making it difficult to penetrate through the porous ceramic body, resulting in a lack of atomized liquid when the heating element is working, so that the atomization amount continues to decrease, and it is even very easy to cause dry burning of the porous ceramic heating element, resulting in its ablation and damage.
针对现有技术的缺点,本发明目的是提供一种可以防止雾化液泄露以及减少储液腔内负压的电子烟雾化器。In view of the shortcomings of the prior art, the present invention aims to provide an electronic cigarette atomizer which can prevent leakage of atomized liquid and reduce the negative pressure in the liquid storage chamber.
为实现上述发明目的,本发明提供的技术方案为:种电子烟雾化器,包括中空的外壳,所述外壳的内部设有雾化装置,所述雾化装置包括雾化支架、设于雾化支架内部的多孔陶瓷发热体和套接于雾化支架下部的雾化座;To achieve the above-mentioned purpose, the technical solution provided by the present invention is as follows: an electronic cigarette atomizer, comprising a hollow shell, an atomizing device is arranged inside the shell, and the atomizing device comprises an atomizing bracket, a porous ceramic heating element arranged inside the atomizing bracket, and an atomizing seat sleeved on the lower part of the atomizing bracket;
所述雾化支架包括中空的第一壳体和中空的第二壳体,所述第一壳体包括管状体,所述管状体的底部左右两侧设有横向伸出的扁平凸缘,所述扁平凸缘的下部中间连接设有框体,所述管状体与框体的内部设有上下贯通的第一空腔,所述第二壳体呈隧道形横向设于所述第一空腔内,所述第二壳体的左右两侧与第一壳体连接且在与管状体连接的部位贯通设有导液通孔,所述第二壳体的前后两侧与第一壳体之间设有空隙,所述第二壳体的底部敞开;The atomizer bracket includes a hollow first shell and a hollow second shell, the first shell includes a tubular body, the bottom left and right sides of the tubular body are provided with flat flanges extending laterally, the lower middle of the flat flange is connected with a frame body, the tubular body and the frame are provided with a first cavity that passes through from top to bottom, the second shell is tunnel-shaped and is laterally arranged in the first cavity, the left and right sides of the second shell are connected to the first shell and a liquid guide hole is provided through the portion connected to the tubular body, a gap is provided between the front and rear sides of the second shell and the first shell, and the bottom of the second shell is open;
所述多孔陶瓷发热体套装于所述第二壳体内的下半部分,所述第二壳体的上半部分内壁与所述多孔陶瓷发热体的上表面围合构成第二空腔,所述第二空腔与第一空腔互不连通,所述第二空腔与导液通孔构成左右贯通的导液通道。The porous ceramic heating element is mounted in the lower half of the second shell, and the inner wall of the upper half of the second shell and the upper surface of the porous ceramic heating element form a second cavity. The second cavity is not connected to the first cavity, and the second cavity and the liquid conduction hole form a liquid conduction channel that runs through from left to right.
优选地,所述雾化座与所述扁平凸缘的横截面形状一致,所述雾化座的上部向下凹设有凹腔,所述凹腔的底部中心设有进气通孔,所述凹腔的外侧设有环槽,所述雾化支架的框体插接于所述环槽内,所述雾化座左右两侧的上平面贴合设于所述扁平凸缘的下平面;所述多孔陶瓷发热体的底部完全敞开于所述凹腔,所述凹腔构成雾化腔,所述凹腔的两侧向上与所述第一空腔连通,所述进气通孔、凹腔及所述第一空腔连通构成气流通道。Preferably, the cross-sectional shape of the atomizer seat is consistent with that of the flat flange, a concave cavity is recessed downwardly on the upper part of the atomizer seat, an air inlet hole is provided at the bottom center of the concave cavity, an annular groove is provided on the outer side of the concave cavity, the frame of the atomizer bracket is inserted into the annular groove, and the upper planes on the left and right sides of the atomizer seat are fitted on the lower plane of the flat flange; the bottom of the porous ceramic heating element is completely open to the concave cavity, the concave cavity constitutes an atomization cavity, and the two sides of the concave cavity are upwardly connected to the first cavity, and the air inlet hole, the concave cavity and the first cavity are connected to form an air flow channel.
优选地,所述第二壳体的顶部自中间向两侧的所述导液通孔方向逐渐往上升高,用以排出所述导液通道内的气泡。Preferably, the top of the second shell gradually rises from the middle toward the liquid-conducting through holes on both sides to discharge bubbles in the liquid-conducting channel.
优选地,所述雾化座由具有密封性的材料构成,所述雾化座的外壁还设有环形凸条。Preferably, the atomizer seat is made of a sealing material, and an annular convex strip is further provided on the outer wall of the atomizer seat.
优选地,所述多孔陶瓷发热体设为长方体,所述多孔陶瓷发热体的外侧壁还包裹设有密封套。Preferably, the porous ceramic heating element is configured as a rectangular parallelepiped, and the outer side wall of the porous ceramic heating element is also wrapped with a sealing sleeve.
优选地,所述雾化支架的框体的外侧壁部上设有弯曲形状的回气凹槽,所述回气凹槽的底端与所述第一空腔的底部连通,所述回气凹槽的上端与所述扁平凸缘的外壁连通,所述回气凹槽与所述雾化座围合构成回气通道。Preferably, a curved air return groove is provided on the outer wall portion of the frame of the atomizer bracket, the bottom end of the air return groove is connected to the bottom of the first cavity, the upper end of the air return groove is connected to the outer wall of the flat flange, and the air return groove and the atomizer seat together form an air return channel.
优选地,所述多孔陶瓷发热体包括多孔陶瓷体和设于多孔陶瓷体底部的发热电阻,所述发热电阻由发热丝、或发热片、或发热膜构成,所述发热电阻的两端设有电极端。Preferably, the porous ceramic heating element comprises a porous ceramic body and a heating resistor arranged at the bottom of the porous ceramic body, the heating resistor is composed of a heating wire, a heating sheet, or a heating film, and electrode ends are provided at both ends of the heating resistor.
优选地,所述外壳的上端设有吸口及下端设有开口,所述吸口向外壳的内部延伸设有出烟管,所述雾化装置自所述开口套装于所述外壳内,所述雾化支架的管状体上端与所述出烟管连接,所述雾化座的外壁与所述外壳的内壁紧密套接,所述外壳的内壁、出烟管以及雾化支架之间的空腔构成用于储存雾化液的储液腔,所述储液腔的雾化液可通过所述导液通道流动至所述多孔陶瓷发热体的上表面。Preferably, the upper end of the shell is provided with a suction port and the lower end is provided with an opening, the suction port is extended to the inside of the shell and is provided with a smoke outlet pipe, the atomization device is inserted into the shell from the opening, the upper end of the tubular body of the atomization bracket is connected to the smoke outlet pipe, the outer wall of the atomization seat is tightly fitted with the inner wall of the shell, the inner wall of the shell, the smoke outlet pipe and the cavity between the atomization bracket constitute a liquid storage chamber for storing atomized liquid, and the atomized liquid in the liquid storage chamber can flow to the upper surface of the porous ceramic heating element through the liquid guide channel.
优选地,所述雾化支架的管状体上端与所述出烟管之间通过隔液座连接,所述隔液座具有密封性。Preferably, the upper end of the tubular body of the atomizing support is connected to the smoke outlet pipe via a liquid isolating seat, and the liquid isolating seat has sealing properties.
优选地,所述雾化装置还包括底座,所述底座连接设于所述雾化座的底部且套接于所述外壳的开口处,所述底座上设有两个电极柱,所述电极柱的顶端穿越所述雾化座后抵接于所述多孔陶瓷发热体底部设有的发热电阻的两个电极端。Preferably, the atomization device also includes a base, which is connected to the bottom of the atomization seat and sleeved on the opening of the outer shell. Two electrode columns are provided on the base. The top of the electrode column passes through the atomization seat and abuts against two electrode ends of the heating resistor provided at the bottom of the porous ceramic heating element.
该电子烟雾化器的雾化支架的独特结构设计,使其便于安装长方体结构的多孔陶瓷发热体,且保持导液通道与气流通道互不连通避免雾化液的泄漏,以及隧道形的导液通道具有较大的导通面积用以保证供液充足;长方体结构的多孔陶瓷发热体,其上没有设置导液凹槽、导液孔或气流通孔等,使得制造工艺流程简单、生产成本降低,且不易在生产中和高温使用中产生开裂现象,避免雾化器容易发生故障且容易产生烟液泄漏的问题;多孔陶瓷发热体的外侧壁还包裹设有密封套,避免雾化液从多孔陶瓷体四周的外侧壁渗透泄漏出去,增加了雾化液在多孔陶瓷体内从上而下传导的效率,即可以增加雾化液的转化效率,提升雾化量;另雾化支架的框体的外侧壁部上设有的回气凹槽结构,可以用于回气而减少储液腔的负压,避免了多孔陶瓷发热体工作时因储液腔内积累了负压而导致雾化液供液不足、雾化量不断减少甚至造成多孔陶瓷发热体的干烧而导致其烧蚀、损坏的现象,保证了雾化器的正常稳定的工作。The unique structural design of the atomizer bracket of the electronic cigarette atomizer makes it easy to install the rectangular porous ceramic heating element, and keeps the liquid guide channel and the air flow channel unconnected to avoid leakage of the atomized liquid, and the tunnel-shaped liquid guide channel has a large conduction area to ensure sufficient liquid supply; the rectangular porous ceramic heating element has no liquid guide grooves, liquid guide holes or air flow holes, etc., which makes the manufacturing process simple, reduces production costs, and is not prone to cracking during production and high-temperature use, avoiding the problem that the atomizer is prone to malfunction and liquid leakage; the outer side of the porous ceramic heating element The wall is also wrapped with a sealing sleeve to prevent the atomized liquid from penetrating and leaking out from the outer walls around the porous ceramic body, thereby increasing the efficiency of the atomized liquid being conducted from top to bottom in the porous ceramic body, that is, the conversion efficiency of the atomized liquid can be increased and the atomization amount can be improved; in addition, an air return groove structure is provided on the outer wall of the frame of the atomizer bracket, which can be used to return air and reduce the negative pressure in the liquid storage chamber, thereby avoiding the accumulation of negative pressure in the liquid storage chamber when the porous ceramic heating element is working, resulting in insufficient atomized liquid supply, continuous reduction in atomization amount, and even dry burning of the porous ceramic heating element, resulting in its ablation and damage, thereby ensuring the normal and stable operation of the atomizer.
图1为实施例一雾化器的立体结构分解图; Figure 1 is a three-dimensional structural exploded view of the atomizer of Example 1;
图2为实施例一的雾化支架装有多孔陶瓷发热体的侧面剖视图;FIG2 is a side cross-sectional view of an atomizing support equipped with a porous ceramic heating element in Example 1;
图3为实施例一的雾化支架装有多孔陶瓷发热体的正面剖视图;FIG3 is a front cross-sectional view of an atomizing support equipped with a porous ceramic heating element in Example 1;
图4为实施例一的雾化支架的立体视图一;FIG4 is a three-dimensional view of the atomizing bracket of the first embodiment;
图5为实施例一的雾化支架的立体视图二;FIG5 is a second perspective view of the atomizing bracket of the first embodiment;
图6为实施例一的雾化支架的俯视图;FIG6 is a top view of the atomizing bracket of the first embodiment;
图7为实施例一的雾化支架的仰视图;FIG7 is a bottom view of the atomizing bracket of the first embodiment;
图8为实施例一的多孔陶瓷发热体与密封套的立体分解结构视图;FIG8 is a perspective exploded structural view of the porous ceramic heating element and the sealing sleeve of Example 1;
图9为实施例一的雾化座的立体视图;FIG9 is a three-dimensional view of the atomizer seat of the first embodiment;
图10为实施例一雾化器的侧面剖视图;FIG10 is a side cross-sectional view of the atomizer of Example 1;
图11为实施例一雾化器的正面剖视图;FIG11 is a front cross-sectional view of an atomizer according to Embodiment 1;
图12为实施例二的雾化支架的侧面剖视图;FIG12 is a side cross-sectional view of the atomizing bracket of the second embodiment;
图13为实施例二的雾化支架的正面剖视图;FIG13 is a front cross-sectional view of the atomizing bracket of the second embodiment;
图14为实施例二雾化器的正面剖视图。FIG. 14 is a front cross-sectional view of the atomizer of the second embodiment.
本发明的电子烟雾化器,与电池组件连接可以组成电子烟。为便于行文描述,如图11所示将该电子烟雾化器正面且吸口10朝上竖直放置,本文所述有关各部件的“上、下、上部、下部、上端、下端、上面、下面、向上、向下、前后、左右”等描述,均是指该雾化器如图11放置时的上下左右位置关系。The electronic cigarette atomizer of the present invention can be connected with a battery assembly to form an electronic cigarette. For the convenience of description, the electronic cigarette atomizer is placed vertically with the front side and the mouthpiece 10 facing upward as shown in FIG11. The descriptions of the components described herein such as "upper, lower, upper part, lower part, upper end, lower end, above, below, upward, downward, front and back, left and right" all refer to the up-down, left-right position relationship of the atomizer when it is placed as shown in FIG11.
下面将通过具体实施例和附图对本发明进行详细说明。The present invention will be described in detail below through specific embodiments and drawings.
如图1所示,本实施例的电子烟雾化器,其横截面近似椭圆形状,上端吸嘴处更为扁平一些。本实施例的电子烟雾化器,由中空的外壳1和设于外壳1内的雾化装置构成,其中雾化装置由隔液座2、雾化支架3、多孔陶瓷发热体4、密封套5、雾化座6、电极7和底座8构成,底座8的底部还设有磁铁9,设有磁铁9以便将该电子烟雾化器与电池组件进行磁吸式的连接。As shown in FIG1 , the electronic cigarette atomizer of this embodiment has a cross-section approximately in the shape of an ellipse, and the upper end of the suction nozzle is flatter. The electronic cigarette atomizer of this embodiment is composed of a hollow shell 1 and an atomizing device arranged in the shell 1, wherein the atomizing device is composed of a liquid partition seat 2, an atomizing bracket 3, a porous ceramic heating element 4, a sealing sleeve 5, an atomizing seat 6, an electrode 7 and a base 8. A magnet 9 is also provided at the bottom of the base 8, and the magnet 9 is provided to connect the electronic cigarette atomizer with the battery assembly by magnetic attraction.
如图2-图7所示,雾化支架3包括中空的第一壳体31和中空的第二壳体32,第一壳体31包括接近于正方形的管状体311,管状体311的底部左右两侧设有横向伸出的扁平凸缘312,扁平凸缘312的下部中间与管状体311在相同中心轴线方向连接设有长方形的框体313,管状体311与框体313的内部设有上下贯通的第一空腔310,第二壳体32呈隧道形且左右两侧横向设于第一空腔310内,第二壳体32的上半部分设于管状体内、下半部分设于框体内,第二壳体32的顶部具有隧道穹顶的形状,第二壳体32的左右两侧与第一壳体31连接且在与管状体311连接的部位贯通设有导液通孔314,第二壳体32的前后两侧与第一壳体31之间不连接而是设有空隙,该空隙使第一空腔保持上下连通,便于空气或烟雾向上流通。第二壳体32的底部敞开,便于多孔陶瓷发热体4向上安装。扁平凸缘312上还设有注液孔316,用于在生产制造中通过注液孔316加注雾化液。As shown in FIGS. 2 to 7 , the atomizer bracket 3 includes a hollow first shell 31 and a hollow second shell 32. The first shell 31 includes a tubular body 311 that is close to a square. The bottom left and right sides of the tubular body 311 are provided with flat flanges 312 extending laterally. The middle of the lower part of the flat flange 312 is connected to the tubular body 311 in the same central axis direction with a rectangular frame 313. The tubular body 311 and the frame 313 are provided with a first cavity 310 that passes through from top to bottom. The second shell 32 is tunnel-shaped. The left and right sides are arranged horizontally in the first cavity 310, the upper half of the second shell 32 is arranged in the tubular body, and the lower half is arranged in the frame body. The top of the second shell 32 has the shape of a tunnel dome. The left and right sides of the second shell 32 are connected to the first shell 31 and a liquid guide hole 314 is provided through the part connected to the tubular body 311. The front and rear sides of the second shell 32 are not connected to the first shell 31 but are provided with a gap. The gap keeps the first cavity connected up and down, which is convenient for air or smoke to flow upward. The bottom of the second shell 32 is open to facilitate the upward installation of the porous ceramic heating element 4. A liquid injection hole 316 is also provided on the flat flange 312, which is used to add atomized liquid through the liquid injection hole 316 during production.
多孔陶瓷发热体4自下而上套装于第二壳体32内的下半部分,第二壳体32的上半部分内壁与多孔陶瓷发热体4的上表面围合构成第二空腔320,第二空腔320与第一空腔310互不连通,导液通孔314与第二空腔320贯通构成左右贯通的导液通道320。上述第二壳体32呈隧道形且底部敞开的设计,便于多孔陶瓷发热体4向上套装于第二壳体32内,且隧道形的导液通道320具有较大的导通面积,使雾化液更容易通过导液通道到达多孔陶瓷发热体4的上表面,保证供液充足。The porous ceramic heating element 4 is mounted on the lower half of the second shell 32 from bottom to top, and the inner wall of the upper half of the second shell 32 and the upper surface of the porous ceramic heating element 4 enclose a second cavity 320. The second cavity 320 is not connected to the first cavity 310, and the liquid conducting hole 314 is connected to the second cavity 320 to form a liquid conducting channel 320 that is connected from left to right. The second shell 32 is designed to be tunnel-shaped and open at the bottom, which facilitates the porous ceramic heating element 4 to be mounted upward in the second shell 32, and the tunnel-shaped liquid conducting channel 320 has a large conducting area, making it easier for the atomized liquid to reach the upper surface of the porous ceramic heating element 4 through the liquid conducting channel, ensuring sufficient liquid supply.
如图4、图5所示,雾化支架3的框体313的外侧壁部上设有上下迂回、弯曲形状的回气凹槽315,回气凹槽315的底端与第一空腔310的底部连通,回气凹槽315的上端与扁平凸缘313的外壁连通,回气凹槽315与雾化座6围合构成回气通道。As shown in Figures 4 and 5, the outer wall portion of the frame 313 of the atomizer bracket 3 is provided with an air return groove 315 which is circuitous and curved up and down. The bottom end of the air return groove 315 is connected to the bottom of the first cavity 310, and the upper end of the air return groove 315 is connected to the outer wall of the flat flange 313. The air return groove 315 and the atomizer seat 6 form an air return channel.
如图8所示,多孔陶瓷发热体4设为长方体,多孔陶瓷发热体4的外侧壁还包裹设有密封套5,多孔陶瓷发热体4包括多孔陶瓷体4和设于多孔陶瓷体4底部的发热电阻(图中未示),发热电阻由发热膜构成,发热电阻的两端设有电极端。在其它实施例中,发热电阻也可由发热丝、或发热片、或发热膜构成。多孔陶瓷发热体4设为长方体,其上没有设置导液凹槽、导液孔或气流通孔等,使得制造工艺流程简单、生产成本降低,且不易在生产中和高温使用中产生开裂现象,避免雾化器容易发生故障且容易产生烟液泄漏的问题。As shown in FIG8 , the porous ceramic heating element 4 is configured as a rectangular parallelepiped, and the outer wall of the porous ceramic heating element 4 is also wrapped with a sealing sleeve 5. The porous ceramic heating element 4 includes a porous ceramic body 4 and a heating resistor (not shown) disposed at the bottom of the porous ceramic body 4. The heating resistor is composed of a heating film, and electrode ends are disposed at both ends of the heating resistor. In other embodiments, the heating resistor may also be composed of a heating wire, a heating sheet, or a heating film. The porous ceramic heating element 4 is configured as a rectangular parallelepiped, and no liquid guide grooves, liquid guide holes, or air flow holes are disposed thereon, so that the manufacturing process is simple, the production cost is reduced, and cracking is not easy to occur during production and high-temperature use, thereby avoiding the problem that the atomizer is prone to failure and liquid smoke leakage is prone to occur.
如图9所示,雾化座6与扁平凸缘312的横截面形状一致,雾化座6的上部向下凹设有凹腔60,凹腔60的底部中心设有进气通孔61,凹腔60的外侧设有环槽62,雾化支架的框体313插接于环槽62内,雾化座6左右两侧的上平面贴合设于扁平凸缘312的下平面。为便于与雾化支架紧密连接以及防止雾化液的泄露,雾化座6由具有密封性的材料如软质的硅胶材料制成,为具有更好的密封性能,雾化座6的外壁还设有环形凸条63,环形凸条63可以更好地紧贴于外壳1的内壁。雾化座6上相对于扁平凸缘的注液孔316处还设有注液孔64,注液孔316与注液孔64上下贯通一致,用于在生产制造中通过注液孔316和注液孔64加注雾化液。As shown in Figure 9, the cross-sectional shape of the atomizer seat 6 is consistent with that of the flat flange 312, the upper part of the atomizer seat 6 is concave downwardly provided with a concave cavity 60, the bottom center of the concave cavity 60 is provided with an air inlet through hole 61, the outer side of the concave cavity 60 is provided with an annular groove 62, the frame 313 of the atomizer bracket is plugged into the annular groove 62, and the upper planes on the left and right sides of the atomizer seat 6 are fitted to the lower plane of the flat flange 312. In order to facilitate the close connection with the atomizer bracket and prevent the leakage of the atomized liquid, the atomizer seat 6 is made of a sealing material such as a soft silicone material. In order to have better sealing performance, the outer wall of the atomizer seat 6 is also provided with an annular convex strip 63, and the annular convex strip 63 can be better attached to the inner wall of the housing 1. The atomizer seat 6 is also provided with an injection hole 64 relative to the injection hole 316 of the flat flange, and the injection hole 316 is consistent with the injection hole 64, which is used to fill the atomized liquid through the injection hole 316 and the injection hole 64 in production.
多孔陶瓷发热体4的底部完全敞开于凹腔60,凹腔60构成雾化腔60,雾化腔60的两侧向上与第一空腔310连通,进气通孔61、雾化腔60及第一空腔310、以及和下述的出烟管11、吸口10连通构成气流通道。The bottom of the porous ceramic heating element 4 is completely open to the concave cavity 60, and the concave cavity 60 constitutes an atomizing cavity 60. Both sides of the atomizing cavity 60 are connected to the first cavity 310 upward. The air inlet hole 61, the atomizing cavity 60 and the first cavity 310, as well as the smoke outlet pipe 11 and the suction port 10 described below are connected to form an air flow channel.
如图10、图11所示,外壳1的上端设有吸口10及下端设有开口12,吸口10向外壳的内部延伸设有出烟管11,雾化装置自开口12套装于外壳1内,雾化支架3的管状体311上端与出烟管11连接,雾化座5的外壁与外壳1的内壁紧密套接。As shown in Figures 10 and 11, the upper end of the shell 1 is provided with a suction port 10 and the lower end is provided with an opening 12. The suction port 10 extends to the inside of the shell and is provided with a smoke outlet pipe 11. The atomizer device is inserted into the shell 1 from the opening 12. The upper end of the tubular body 311 of the atomizer bracket 3 is connected to the smoke outlet pipe 11, and the outer wall of the atomizer seat 5 is tightly fitted with the inner wall of the shell 1.
外壳1的内壁、出烟管11以及雾化支架3之间的空腔构成用于储存雾化液的储液腔100,储液腔100内的雾化液可通过导液通道320流动至多孔陶瓷发热体4的上表面。The inner wall of the housing 1 , the smoke outlet pipe 11 and the cavity between the atomizing bracket 3 form a liquid storage chamber 100 for storing atomized liquid. The atomized liquid in the liquid storage chamber 100 can flow to the upper surface of the porous ceramic heating element 4 through the liquid guide channel 320 .
雾化支架3的管状体311的上端与出烟管311之间通过隔液座2连接,隔液座2具有密封性。The upper end of the tubular body 311 of the atomizing bracket 3 is connected to the smoke outlet pipe 311 via a liquid isolating seat 2, and the liquid isolating seat 2 has sealing properties.
雾化装置还包括底座8,底座8连接设于雾化座5的底部且套接于外壳1的开口12处,底座8上设有两个电极柱7,电极柱7的顶端穿越雾化座5后抵接于多孔陶瓷发热体4底部设有的发热电阻的两个电极端。The atomizing device also includes a base 8, which is connected to the bottom of the atomizing seat 5 and is sleeved on the opening 12 of the outer shell 1. Two electrode columns 7 are provided on the base 8. The top of the electrode column 7 passes through the atomizing seat 5 and abuts against the two electrode ends of the heating resistor provided at the bottom of the porous ceramic heating element 4.
底座8的左右两侧设有向上凸设的柱塞81,柱塞81用于堵塞注液孔316和注液孔64。制造生产中,当通过注液孔316和注液孔64向储液腔100加注雾化液后,底座8向上安装,同时底座8上设有的柱塞81向上封堵住注液孔316和注液孔64用于防止漏液。The left and right sides of the base 8 are provided with upwardly protruding plungers 81, which are used to block the injection hole 316 and the injection hole 64. During manufacturing, after the atomized liquid is added to the liquid storage chamber 100 through the injection hole 316 and the injection hole 64, the base 8 is installed upward, and the plunger 81 provided on the base 8 blocks the injection hole 316 and the injection hole 64 upward to prevent leakage.
如图10中的连续箭头A-A方向,为气体流动的方向,即雾化器工作时,用户自吸口10吸气,出烟管11、雾化腔60内产生负压,外界空气自底座7的进气孔、雾化座6的进气通孔61流入到雾化腔60;此时,雾化液在多孔陶瓷发热体4的底部被加热雾化,在雾化腔60内产生电子烟烟雾并被进入的外界空气携带,电子烟烟雾继续向上流经多孔陶瓷体4的两侧、第一空腔310、出烟管11、吸口10后被吸入用户口中。The direction of the continuous arrow A-A in Figure 10 is the direction of gas flow, that is, when the atomizer is working, the user inhales air from the suction port 10, and negative pressure is generated in the smoke outlet pipe 11 and the atomization chamber 60, and the outside air flows into the atomization chamber 60 from the air inlet hole of the base 7 and the air inlet through hole 61 of the atomization seat 6; at this time, the atomized liquid is heated and atomized at the bottom of the porous ceramic heating element 4, and electronic cigarette smoke is generated in the atomization chamber 60 and is carried by the outside air entering, and the electronic cigarette smoke continues to flow upward through the two sides of the porous ceramic body 4, the first cavity 310, the smoke outlet pipe 11, the suction port 10, and then is inhaled into the user's mouth.
如图11中的连续箭头B的方向,为雾化器工作时雾化液的流动方向。即雾化器工作时,储存于储液腔100内的雾化液,经导液通孔314进入到第二空腔320,然后通过第二空腔320底部的多孔陶瓷体4,自多孔陶瓷体4的上表面向下渗透、传导至其下表面,而设于其下表面的发热电阻开始通电发热,雾化液因与发热电阻接触而受热蒸发,不断雾化成蒸汽状的气溶胶即电子烟烟雾,电子烟烟雾向下散发在雾化腔60中,随后被用户吸出。本实施例中,多孔陶瓷发热体4也即多孔陶瓷体4的外侧壁还包裹设有密封套5,使得多孔陶瓷体4内吸收的雾化液只能从其上表面向下渗透、传导至其下表面,而不会从多孔陶瓷体4四周的外侧壁渗透泄漏出去,防止用户吸烟时因雾化腔60产生负压导致雾化液从多孔陶瓷体4四周的外侧壁被吸出而产生泄漏,同时增加了雾化液在多孔陶瓷体4内从上而下传导的效率,即可以增加雾化液的转化效率,提升雾化量。The direction of the continuous arrow B in FIG. 11 is the flow direction of the atomized liquid when the atomizer is working. That is, when the atomizer is working, the atomized liquid stored in the liquid storage cavity 100 enters the second cavity 320 through the liquid guide hole 314, and then passes through the porous ceramic body 4 at the bottom of the second cavity 320, and penetrates downward from the upper surface of the porous ceramic body 4 and conducts to its lower surface, and the heating resistor arranged on its lower surface starts to be energized and heated, and the atomized liquid is heated and evaporated due to contact with the heating resistor, and is continuously atomized into a steam-like aerosol, namely, electronic cigarette smoke, which is emitted downward in the atomization cavity 60 and then inhaled by the user. In the present embodiment, the porous ceramic heating element 4, that is, the outer wall of the porous ceramic body 4, is also wrapped with a sealing sleeve 5, so that the atomized liquid absorbed in the porous ceramic body 4 can only penetrate downward from its upper surface and be conducted to its lower surface, and will not penetrate and leak out from the outer walls around the porous ceramic body 4, thereby preventing the atomized liquid from being sucked out from the outer walls around the porous ceramic body 4 and leaking due to the negative pressure generated in the atomization chamber 60 when the user smokes, and at the same time, the efficiency of the atomized liquid being conducted from top to bottom in the porous ceramic body 4 is increased, that is, the conversion efficiency of the atomized liquid can be increased, and the atomization amount can be improved.
雾化支架3的框体313的外侧壁部上设有的回气凹槽315,因回气凹槽315的底端与第一空腔310的底部连通(即与雾化腔60连通),回气凹槽315的上端与扁平凸缘313的外壁连通(即与储液腔100连通),回气凹槽315与雾化座6围合构成回气通道。该回气通道使得雾化器停止工作时,雾化腔60内的气压由负压恢复至大气气压,如果此时储液腔100内积累了负压,则雾化腔60内的气压大于储液腔100内的气压,雾化腔60内的空气自回气凹槽315的底端进入回气通道,经蜿蜒曲折的回气通道后从回气凹槽315的上端沿着扁平凸缘313的外壁与外壳1的内壁之间的缝隙导出到储液腔100内,这样使得储液腔100内的负压被消除。故雾化器工作时,储液腔100内的负压得以消除,雾化液容易自储液腔导流至多孔陶瓷体4并从底部渗出,使得雾化时供液迅速及时,避免了多孔陶瓷发热体4工作时因储液腔100内积累了负压而导致雾化液供液不足、雾化量不断减少甚至造成多孔陶瓷发热体的干烧而导致其烧蚀、损坏的现象,保证了雾化器的正常稳定的工作。另外,由于回气凹槽315的上下迂回、弯曲形状的结构,使其具有较长而狭小的回气通道,相对液体具有较大的阻力,使得即使雾化腔60内产生负压时,储液腔100内的雾化液不至于经回气通道被反向吸出至雾化腔60。An air return groove 315 is provided on the outer wall of the frame 313 of the atomizer bracket 3. Since the bottom end of the air return groove 315 is connected to the bottom of the first cavity 310 (that is, connected to the atomizer chamber 60), and the upper end of the air return groove 315 is connected to the outer wall of the flat flange 313 (that is, connected to the liquid storage chamber 100), the air return groove 315 and the atomizer seat 6 enclose a return air channel. The return air channel allows the air pressure in the atomizing chamber 60 to recover from negative pressure to atmospheric pressure when the atomizer stops working. If negative pressure accumulates in the liquid storage chamber 100 at this time, the air pressure in the atomizing chamber 60 is greater than the air pressure in the liquid storage chamber 100. The air in the atomizing chamber 60 enters the return air channel from the bottom end of the return air groove 315, and after passing through the winding return air channel, it is led out from the upper end of the return air groove 315 along the gap between the outer wall of the flat flange 313 and the inner wall of the shell 1 to the liquid storage chamber 100, thereby eliminating the negative pressure in the liquid storage chamber 100. Therefore, when the atomizer is working, the negative pressure in the liquid storage chamber 100 is eliminated, and the atomized liquid is easily diverted from the liquid storage chamber to the porous ceramic body 4 and seeps out from the bottom, so that the liquid supply is rapid and timely during atomization, avoiding the phenomenon that the porous ceramic heating element 4 is insufficiently supplied with atomized liquid, the amount of atomization is continuously reduced, and even the porous ceramic heating element is dry-burned, resulting in ablation and damage, due to the negative pressure accumulated in the liquid storage chamber 100 when the atomizer is working, thereby ensuring the normal and stable operation of the atomizer. In addition, due to the up and down circuitous and curved structure of the return air groove 315, it has a long and narrow return air channel, which has a large resistance relative to the liquid, so that even if negative pressure is generated in the atomization chamber 60, the atomized liquid in the liquid storage chamber 100 will not be reversely sucked out to the atomization chamber 60 through the return air channel.
如图12-图14所示,在实施例一其它结构不变的基础上,雾化支架3的第二壳体32的顶部自中间向左右两侧的导液通孔314方向逐渐往上抬起升高,用以排出导液通道320内的气泡。As shown in FIGS. 12-14 , on the basis of other structures of the first embodiment remaining unchanged, the top of the second shell 32 of the atomizing bracket 3 is gradually lifted up from the middle toward the liquid guide holes 314 on the left and right sides to discharge bubbles in the liquid guide channel 320 .
由于雾化器工作后,储液腔100内的雾化液逐渐渗透、传导到多孔陶瓷发热体4的底部被加热雾化,雾化液不断减少,储液腔100内产生负压后,雾化腔60内的空气也可通过多孔陶瓷体4内的空隙从底部逐渐向上渗透而从其上表面析出形成气泡,并积累到第二壳体32的顶部,如不能顺畅排出气泡,则将影响储液腔100内的雾化液充分进入到导液通道320内。本实施例在第二壳体32的顶部自中间向左右两侧的导液通孔314方向往上逐渐抬起升高,积累的气泡即可顺畅地沿着向两侧逐渐升高的第二壳体顶部向上排出,导液通道320内可较快排出气泡以便使雾化液充分进入。本实施例第二壳体32的顶部自中间向左右两侧的升高方式为弧线形状,当然在其他实施例也可用直线形状或其它变形。After the atomizer is working, the atomized liquid in the liquid storage chamber 100 gradually penetrates and conducts to the bottom of the porous ceramic heating element 4 to be heated and atomized, and the atomized liquid is continuously reduced. After the negative pressure is generated in the liquid storage chamber 100, the air in the atomization chamber 60 can also gradually penetrate upward from the bottom through the gaps in the porous ceramic body 4 and precipitate from its upper surface to form bubbles, and accumulate at the top of the second shell 32. If the bubbles cannot be discharged smoothly, it will affect the atomized liquid in the liquid storage chamber 100 from fully entering the liquid guide channel 320. In this embodiment, the top of the second shell 32 is gradually lifted and raised from the middle to the left and right sides of the liquid guide through hole 314, and the accumulated bubbles can be smoothly discharged upward along the top of the second shell that gradually rises to both sides, and the bubbles can be discharged quickly in the liquid guide channel 320 so that the atomized liquid can fully enter. In this embodiment, the top of the second shell 32 rises from the middle to the left and right sides in an arc shape, and of course, a straight line shape or other deformations can also be used in other embodiments.
以上所述仅为本发明的较佳实施例,凡依本发明权利要求范围所做的均等变化与修饰,皆应属本发明权利要求的涵盖范围。The above description is only a preferred embodiment of the present invention. All equivalent changes and modifications made within the scope of the claims of the present invention should fall within the scope of the claims of the present invention.
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| CN210782908U (en) * | 2019-07-30 | 2020-06-19 | 深圳市合元科技有限公司 | Atomizers and Electronic Cigarettes |
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