WO2024254056A1 - Modified release fill compositions for dosage forms and methods of preparation and use thereof - Google Patents
Modified release fill compositions for dosage forms and methods of preparation and use thereof Download PDFInfo
- Publication number
- WO2024254056A1 WO2024254056A1 PCT/US2024/032389 US2024032389W WO2024254056A1 WO 2024254056 A1 WO2024254056 A1 WO 2024254056A1 US 2024032389 W US2024032389 W US 2024032389W WO 2024254056 A1 WO2024254056 A1 WO 2024254056A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fill composition
- acid
- dosage form
- softgel
- combinations
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K31/00—Medicinal preparations containing organic active ingredients
- A61K31/185—Acids; Anhydrides, halides or salts thereof, e.g. sulfur acids, imidic, hydrazonic or hydroximic acids
- A61K31/19—Carboxylic acids, e.g. valproic acid
- A61K31/192—Carboxylic acids, e.g. valproic acid having aromatic groups, e.g. sulindac, 2-aryl-propionic acids, ethacrynic acid
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K31/00—Medicinal preparations containing organic active ingredients
- A61K31/13—Amines
- A61K31/135—Amines having aromatic rings, e.g. ketamine, nortriptyline
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/48—Preparations in capsules, e.g. of gelatin, of chocolate
- A61K9/4841—Filling excipients; Inactive ingredients
- A61K9/4866—Organic macromolecular compounds
Definitions
- modified release dosage forms have improved efficacy (e.g., due to reduced fluctuations in drug plasma concentrations), reduced adverse events (e.g., reduced concentration-related side-effects), increased convenience and patient compliance (e.g., reduced dosing frequency), and optimized performance (e.g., controlling the site of drug delivery in the gastrointestinal tract).
- efficacy e.g., due to reduced fluctuations in drug plasma concentrations
- reduced adverse events e.g., reduced concentration-related side-effects
- increased convenience and patient compliance e.g., reduced dosing frequency
- optimized performance e.g., controlling the site of drug delivery in the gastrointestinal tract.
- a capsule e.g., softgel, hard shell dosage form, comprising: a capsule; and a fill composition within the capsule, the fill composition comprising: a matrix material; and a solvent, wherein the fill composition is flowable at a temperature of at least about 40 °C and solid or semisolid at ambient conditions.
- a method of encapsulating a modified release fill composition in a capsule to form a dosage form comprising: heating the modified release fill composition to a temperature of at least about 40 °C, at least about 45 °C, at least about 50 °C, at least about 55 °C, or at least about 60 °C to provide a flowable liquid; and encapsulating the flowable liquid in the capsule.
- a method of treating pain comprising administering to a subject in need thereof, a dosage form according to embodiments herein, wherein the dosage form comprises a pharmaceutically active agent suitable for treating pain.
- FIG. 1 shows representative release profiles of diphenhydramine from various hydrophilic fill compositions having different concentrations of polyethylene oxide.
- FIG. 2A shows representative diphenhydramine release profiles when incorporated in low viscosity hydroxypropyl methylcellulose matrices at different concentration loadings.
- FIG. 2B shows representative diphenhydramine release profdes when incorporated in medium (moderate) viscosity hydroxypropyl methylcellulose matrices at different concentration loadings.
- FIG. 2C shows representative diphenhydramine release profiles when incorporated in high viscosity hydroxypropyl methylcellulose matrices at different concentration loadings.
- FIG. 3 shows representative release profiles of diphenhydramine from ethyl cellulose matrices.
- FIG. 4 shows representative diphenhydramine release profiles in combined hydroxypropyl methylcellulose and ethyl cellulose matrices at different concentration ratios.
- FIG. 5A shows representative diphenhydramine release profiles in mixed hydroxypropyl methylcellulose and ethyl cellulose matrices combined with sorbitan oleate.
- FIG. 5B shows representative diphenhydramine release profiles in mixed hydroxypropyl methylcellulose and ethyl cellulose matrices combined with triethyl citrate.
- FIG. 6 shows representative diphenhydramine release profiles in mixed hydroxypropyl methylcellulose and ethyl cellulose matrices combined with varying amounts of ethanol.
- FIG. 7A shows representative diphenhydramine release profiles at different drug loadings for mixed hydroxypropyl methylcellulose and ethyl cellulose fill compositions containing a surfactant and ethanol.
- FIG. 7B shows representative ibuprofen release profiles at different drug loadings for mixed hydroxypropyl methylcellulose and ethyl cellulose fill compositions containing a surfactant and ethanol.
- FIG. 8 shows representative ibuprofen release profiles of ibuprofen MC/EC fills in four biorelevant media: Fasted State Simulated Gastric Fluid (FaSSGF), Fasted State Simulated Intestinal Fluid (FaSSIF), Fed State Simulated Intestinal Fluid (FeSSIF) and an aqueous solution adjusted to pH 4.5.
- FaSSGF Fasted State Simulated Gastric Fluid
- FaSSIF Fasted State Simulated Intestinal Fluid
- FeSSIF Fed State Simulated Intestinal Fluid
- FIG. 9 shows representative diphenhydramine release profdes in hydrophobic matrices containing hydrophobic waxes.
- FIG.10 shows the representative drug release profiles under 30 °C/65% relative humidity and 40 °C/75% relative humidity stability conditions for TO, TIM, T3M and T6M time points.
- an active agent includes a single active agent as well as a mixture of two or more different active agents or a pharmaceutically acceptable salt, solvate, crystalline form, derivative, prodrug or analogue thereof; and reference to an “excipient” includes a single excipient as well as a mixture of two or more different excipients, and the like.
- the term “about” in connection with a measured quantity or time refers to the normal variations in that measured quantity or time, as expected by one of ordinary skill in the art in making the measurement and exercising a level of care commensurate with the objective of measurement.
- the term “about” includes the recited number ⁇ 10%, such that “about 10” would include from 9 to 11, or “about 1 hour” would include from 54 minutes to 66 minutes.
- the term “at least about” in connection with a measured quantity refers to the normal variations in the measured quantity, as expected by one of ordinary skill in the art in making the measurement and exercising a level of care commensurate with the objective of measurement and precisions of the measuring equipment and any quantities higher than that.
- the term “at least about” includes the recited number minus 10% and any quantity that is higher such that “at least about 10” would include 9 and anything greater than 9. This term can also be expressed as “about 10 or more.”
- the term “less than about” typically includes the recited number plus 10% and any quantity that is lower such that “less than about 10” would include 11 and anything less than 11.
- active agent refers to any material that is intended to produce a therapeutic, prophylactic, or other intended effect, whether or not approved by a government agency for that purpose.
- This term with respect to a specific agent includes the pharmaceutically active agent, and all pharmaceutically acceptable salts, solvates, crystalline forms, derivatives, prodrugs or analogues thereof, where the salts, solvates, crystalline forms, derivatives, prodrugs or analogues are pharmaceutically active.
- pharmaceutically acceptable salt refers to one or more salts of an active pharmaceutical ingredient (API).
- pharmaceutically acceptable salts of basic APIs include hydrochloride, mesylate, hydrobromide, acetate and/or fumarate.
- Pharmaceutically acceptable salts for acidic APIs include sodium, calcium and/or potassium.
- a pharmaceutically acceptable salt may be chosen for a particular modified release fill formulation based on its aqueous solubility, stability, toxicity, absorption, manufacturability and/or other physicochemical and/or biological considerations.
- polymorphism refers to the ability of an active ingredient (Al) to exist in more than one crystalline form and the term “polymorph” refers to at least one of the crystalline forms of an Al.
- the terms “therapeutically effective” and an “effective amount” refer to that amount of an active agent, or the rate at which it is administered, needed to produce a desired therapeutic result.
- subject refers to a human or animal, that has demonstrated a clinical manifestation of a condition.
- subject may include a person or animal (e.g., a canine) that is a patient being appropriately treated by a medical caregiver for a condition.
- treatment of and “treating” include the administration of an active agent(s) with the intent to lessen the severity of a condition and/or a symptom.
- prevention of and “preventing” include the avoidance of the onset of a condition by a prophylactic administration of the active agent.
- condition includes, but is not limited to, a disease, a disorder, cardiovascular disease, chronic pain, inflammation, headache, arthritis, diabetes, fibromyalgia, irritable bowel syndrome, back pain, muscle aches and pains, fever, menstrual cramps, earaches, toothaches, surgical pain, cold, flu, sinusitis, sore throat, allergies, rhinitis, conjunctivitis, diarrhea, mononucleosis, stomach ache, nausea, vomiting, intestinal gas, and/or combinations thereof.
- a dose of one agent e.g., an antiinflammatory
- another agent e.g., a decongestant
- a dose of a cannabinoid with a particular dosing interval would be concurrently administered with a modulator dose when administered within the dosing interval of the cannabinoid.
- a dose of one agent is administered approximately at the same time as another agent, regardless of whether the agents are administered separately via the same or different routes of administration or in a single pharmaceutical composition or dosage form.
- a dose of an anti-inflammatory may be administered separately from, but at the same time as, a dose of a decongestant.
- a dose of one agent is administered first and thereafter a dose of another agent is administered second.
- a dose of an antiinflammatory may be administered first, and thereafter a dose of a decongestant may be administered second.
- the subsequent administration of the second agent may be inside or outside the dosing interval of the first agent.
- a “hydrophilic” or “water soluble” active agent as used herein is an agent having a water solubility of greater than or equal to 1 mg/ml at room temperature (20-25 °C.).
- the water solubility refers to the drug in any form including its free base, free acid or salt form.
- a “hydrophobic” or “water insoluble” active agent as used herein is an agent having a water solubility of less than 1 mg/ml at room temperature (20-25 °C.).
- the water solubility refers to the drug in any form including its free base, free acid or salt form.
- ambient or “ambient conditions” as used herein refer to temperatures of about 15 °C to less than 37 °C at one (1) atmosphere of pressure.
- elevated temperature refers to temperatures of 37 °C and above at one (1) atmosphere of pressure.
- flow refers to a fluid (e.g., a liquid) that has a viscosity of 100,000 cP or less at a temperature of 40 °C or 60 °C when the viscosity is determined using a Thermo Fischer Scientific HAAKE RheoStress 6000 parallel plate with shear stress at 10 Pa and an oscillation frequency of 1 Hz, at 40 °C or 60 °C.
- a fluid e.g., a liquid
- si-solid refers to a fluid (e.g., a liquid containing solid components) that has a viscosity of about 50,000 cP to 1,000,000 cP at a temperature of 20 °C or 25 °C when the viscosity is determined using a Thermo Fischer Scientific HAAKE RheoStress 6000 parallel plate with shear stress at 10 Pa and an oscillation frequency of 1 Hz, at 20 °C or 25 °C.
- solid refers to a composition (e.g., a plug of fill composition) that has a viscosity of greater than 1,000,000 cP at a temperature of 20 °C or 25 °C when the viscosity is determined using a Thermo Fischer Scientific HAAKE RheoStress 6000 parallel plate with shear stress at 10 Pa and an oscillation frequency of 1 Hz, at 20 °C or 25 °C.
- sub-units refers to particles, granules, extrudates, powders, pellets, multi -particulates (e.g., coated sub-units, bi-layer sub-units, multi-layer sub-units), microspheres, minitablets, microcapsules and/or combinations thereof.
- modified release fill compositions are described herein according to various embodiments.
- the fill compositions comprise a matrix material and a solvent.
- the fill compositions are flowable at a temperature of at least about 40 °C and solid or semi-solid at ambient conditions.
- capsule dosage forms containing the modified release fill compositions can be in any suitable form including softgel, hard shell, or a combination thereof.
- the modified release fill composition is encapsulated in a capsule. Also described are methods of encapsulating the disclosed modified release fill compositions and methods of using such compositions and dosage forms containing such compositions.
- Modified release compositions are useful for active agents that have efficacy when administered with release kinetics other than conventional immediate release kinetics.
- Modified release capsules are conventionally provided with an enteric coating on the exterior surface of the capsule in order to provide a delayed (or burst) release of the drug contained therein.
- encapsulating modified release compositions is a challenge using standard encapsulation apparatus and processes mainly due to their viscosity and lack of flowability.
- the fill material needs to flow freely under gravity for processing in conventional encapsulation equipment, and it is very difficult to encapsulate solid or semi-solid materials into capsules.
- modified release fill compositions that provide constant drug release over an extended prior of time and that are flowable and suitable for encapsulation using conventional equipment.
- Modified release fill compositions as described herein can provide, over a prolonged period of time (e.g., at least about 8 hours), a linear or substantially linear release rate of drug contain therein without the need for an enteric coating on the capsule shell. This reduces processing time by eliminating the coating step.
- Such fill compositions can, for example, contain varying amounts of ingredients to ensure optimal release kinetics for each unique active.
- Capsules (e.g., softgel capsules) as described herein for encapsulating the modified release fill compositions can be manufactured using renewable and biodegradable materials, significantly benefitting the environment.
- modified release fill compositions as described herein are thermosensitive. Such fill compositions can flow at elevated temperature and remain solid or semi-solid at ambient conditions. During encapsulation, fill compositions according to various embodiments can be heated to reduce viscosity and enable flowability. However, developing formulations that are suitably flowable when heated, solid or semi-solid at ambient conditions and also provide optimal release kinetics for various drugs was complicated.
- the modified release fill composition releases an active agent over a period of at least about 8 hours, at least about 10 hours, at least about 12 hours, at least about 14 hours, at least about 16 hours, or at least about 24 hours, or any individual value or subrange within these ranges, as measured by in-vitro dissolution in a USP Dissolution Apparatus II (paddle) at about 50 RPM in about 900 ml 0. IN HC1 at about 37°C.
- the fill composition releases about 40% or less, 30% or less, 20% or less, or 10% or less, or any individual value or sub-range within these ranges, of an active agent within about 1 hour as measured by in-vitro dissolution in a USP Apparatus II (paddle) at about 50 RPM in about 900 ml 0. IN HC1 at about 37°C.
- the fill composition releases, for example, about 80% or more, 85% or more, 95% or more, or 100% or more, or any individual value or sub-range within these ranges, of an active agent within about 12 hours as measured by in-vitro dissolution in a USP Apparatus II (paddle) at about 50 RPM in about 900 ml 0.
- the fill composition releases about 80% or more, 85% or more, 95% or more, or 100% or more, or any individual value or sub-range within these ranges, of an active agent within about 24 hours as measured by in-vitro dissolution in a USP Apparatus II (paddle) at about 50 RPM in about 900 ml
- the modified release fill compositions are flowable at an elevated temperature (e.g., a temperature above ambient conditions).
- the modified release fill compositions may be flowable at an elevated temperature of at least 37 °C, at least about 40 °C, at least about 45 °C, at least about 50 °C, at least about 55 °C, at least about 60 °C, at least about 70 °C, about 37 °C to about 70 °C or any individual value or sub-range within these ranges.
- the fill composition is solid or semi-solid at a temperature of about 15 °C to about 35 °C, about 18 °C to about 30 °C, about 20 °C to about 25 °C, or any individual value or sub-range within these ranges.
- the viscosity of the fill composition may be at a suitable level to provide flowability of the modified release fill composition at elevated temperature.
- the modified release fill composition has a viscosity of less than about 100,000 cp, less than about 80,000 cp, less than about 50,000 cp, less than about 25,000 cp, less than about 15,000 cp, less than about 12,000 cp, less than about 10,000 cp, or any individual value or sub-range within these ranges, at a temperature of 40 °C when the viscosity is determined using a Thermo Fischer Scientific HAAKE RheoStress 6000 parallel plate with shear stress at 10 Pa and an oscillation frequency of 1 Hz, at 40°C.
- the modified release fill composition has a viscosity of less than about 100,000 cp, less than about 80,000 cp, less than about 50,000 cp, less than about 25,000 cp, less than about 15,000 cp, less than about 12,000 cp, or less than about 10,000 cp, or any individual value or sub-range within these ranges, at a temperature of 60 °C when the viscosity is determined using a Thermo Fischer Scientific HAAKE RheoStress 6000 parallel plate with shear stress at 10 Pa and an oscillation frequency of 1 Hz, at 60°C.
- the modified release fill compositions may be contained within a capsule shell of a dosage form (e.g., a softgel dosage form or a hard shell dosage form).
- Capsule dosage forms containing the modified release fill compositions provide a modified release of an active agent contained therein.
- the capsule dosage form releases an active agent for a period of at least about 8 hours, at least about 10 hours, at least about 12 hours, at least about 14 hours, at least about 16 hours, or at least about 24 hours, or any individual value or sub-range within these ranges, as measured by in-vitro dissolution in a USP Apparatus II (paddle) at about 75 RPM in about 500 ml to about 900 ml water at about 37°C.
- Capsule dosage forms according to embodiments herein release about 40% or less, 30% or less, 20% or less, or 10% or less, or any individual value or sub-range within these ranges, of an active agent within about 1 hour as measured by in-vitro dissolution in a USP Apparatus II (paddle) at about 75 RPM in about 500 ml to about 900 ml water at about 37°C.
- Capsule dosage forms according to embodiments release about 80% or more, 85% or more, 95% or more, or 100% or more of an active agent within about 12 hours as measured by in-vitro dissolution in a USP Apparatus II (paddle) at about 75 RPM in about 500 ml to about 900 ml water at about 37°C.
- capsule dosage forms as described herein release about 80% or more, 85% or more, 95% or more, or 100% or more, or any individual value or sub-range within these ranges, of an active agent within about 24 hours as measured by in-vitro dissolution in a USP Apparatus II (paddle) at about 75 RPM in about 500 ml to about 900 ml water at about 37°C.
- Matrix Materials are polymer networks suitable for controlling release of a drug.
- a drug or API may be dispersed, for example, molecularly and/or as solid drug particles, within the polymer network.
- the polymer comprised in the matrix material can be swellable (e.g., hydrophilic) or non-swellable (e.g., hydrophobic).
- the matrix material properties affect the rate of drug release through factors including diffusion, permeation, and dissolution.
- Modified release fill compositions can include a matrix material containing one or more polymer.
- the matrix material is configured to provide a target and/or steady state release of a drug from the modified release fill composition alone or when encapsulated in a capsule.
- Suitable polymers for use as matrix materials according to embodiments herein include, but are not limited to, a polyethylene oxide, a cellulose, a cellulose derivative, a natural gum, a synthetic gum, and/or combinations thereof.
- Cellulose and its derivatives can modify the release kinetics of certain APIs. Hydrophilicity of the cellulose can be altered by etherification in which the hydroxyl groups are converted into ethers. Hydroxypropyl methylcellulose and ethyl cellulose are prime examples of hydrophilic and hydrophobic cellulose derivatives, respectively.
- the matrix material contains a wax.
- Suitable waxes include, but are not limited to, natural or synthetic waxes, paraffin wax, stearoyl polyoxyl-32 glycerides, carnauba wax, beeswax, glycowax, castor wax, stearic acid, cetyl alcohol, cetostearyl alcohol, glyceryl monostearate, other wax-like substances and/or combinations thereof.
- a “wax-like” substance is defined as any material which is normally solid at room temperature and has a melting point of from about 30° C to about 100° C.
- the matrix materials contain one or more hydrophilic polymers (i.e., a hydrophilic matrix), one or more mixed hydrophilic-hydrophobic polymers (i.e., a mixed hydrophilic-hydrophobic matrix) or hydrophobic polymers (i.e., a hydrophobic matrix).
- a hydrophilic matrix is suitable for use with hydrophilic active agents as described herein.
- a hydrophilic matrix includes a polyethylene oxide polymer.
- Suitable polyethylene oxides include, but are not limited to, those having a molecular weight of about 90,000 Da to about 7,000,000 Da, about 100,000 Da to about 5,000,000 Da, about 200,000 Da to about 2,000,000 Da, about 500,000 Da to about 1,000,000 Da, or any individual value or sub-range within these ranges.
- the matrix material includes more than one polyethylene oxide, each polyethylene oxide having different molecular weight in the about 90,000 Da to about 7,000,000 Da, about 100,000 Da to about 5,000,000 Da, about 200,000 Da to about 2,000,000 Da, about 500,000 Da to about 1,000,000 Da, or any individual value or sub-range within these ranges.
- the matrix material comprises a polyethylene oxide or a plurality of polyethylene oxides in an amount of about 5 wt% to about 50 wt%, about 10 wt% to about 50 wt%, or any individual value or sub-range within these ranges, based on the total weight of the matrix material or the fdl composition.
- a hydrophilic matrix comprises a cellulose or cellulose derivative.
- a suitable cellulose or cellulose derivative includes, but is not limited to, at least one methylcellulose, at least one hydroxypropylcellulose, at least one hydroxypropyl methylcellulose, derivatives thereof, and/or combinations thereof.
- the hydrophilic matrix includes a hydroxypropyl methylcellulose having a molecular weight of about 10,000 Da to about 1,500,000 Da, about 20,000 Da to about 1,000,000 Da, about 20,000 Da to about 500,000 Da, about 50,000 Da to about 200,000 Da, or any individual value or sub-range within these ranges.
- the matrix material comprises a plurality of hydroxypropyl methylcelluloses, each having a different molecular weight in the range of about 10,000 Da to about 1,500,000 Da, about 20,000 Da to about 1,000,000 Da, about 20,000 Da to about 500,000 Da, about 50,000 Da to about 200,000 Da, or any individual value or sub-range within these ranges.
- the hydrophilic matrix can include at least one hydroxypropyl methylcellulose selected from (a) a hydroxypropyl methylcellulose that provides a viscosity of about 4 cp to about 6 cp when a 2 % (by weight) aqueous solution of the hydroxypropyl methylcellulose using a Thermo Fischer Scientific HAAKE RheoStress 6000 parallel plate with shear stress at 10 Pa and an oscillation frequency of 1 Hz, at 20 °C, (b) a hydroxypropyl methylcellulose that provides a viscosity of about 12 cp to about 18 cp when a 2 % (by weight) aqueous solution of the hydroxypropyl methylcellulose using a Thermo Fischer Scientific HAAKE RheoStress 6000 parallel plate with shear stress at 10 Pa and an oscillation frequency of 1 Hz, at 20 °C, (c) a hydroxypropyl methylcellulose that provides a viscosity of about 4 cp to about 6
- the weight ratio of (a):(b) may be about 1 : 100 to about 100: 1, about 1:50 to about 50: 1, about 1 :25 to about 25: 1, about 1 :20 to about 20: 1, about 1 : 15 to about 15: 1, about 1 : 10 to about 10: 1, about 1 :5 to about 5:1 , or about 1 :1.
- the weight ratio of (a):(c) may be aboutl : 100 to about 100: 1, about 1 :50 to about 50: 1, about 1 :25 to about 25: 1, about 1 :20 to about 20: 1, about 1: 15 to about 15: 1, about 1 : 10 to about 10:1, about 1 :5 to about 5:1, or about 1:1.
- the weight ratio of (a):(b):(c) may be about 1 : 1 : 1, about 1 : 1 : 100 to about 100: 1 : 1 , or about 1 : 100: 1 to about 100: 1 : 1 , or any individual ratio combination or sub-range within these ranges.
- the hydrophilic matrix can include about 5 wt% to about 50 wt%, about 10 wt% to about 40 wt%, or about 20 wt% to about 30 wt%, based on the total weight of the fdl composition, of the hydroxypropyl methylcellulose that provides a viscosity of about 4 cp to about 6 cp, about 5 wt% to about 50 wt%, about 10 wt% to about 40 wt%, or about 20 wt% to about 30 wt%, based on the total weight of the fill composition, of the hydroxypropyl methylcellulose that provides a viscosity of about 12 cp to about 18 cp, and/or about 5 wt% to about 50 wt%, about 10 wt% to about 40 wt%, or about 20 wt% to about 30 wt%, based on the total weight of the fill composition, of the hydroxypropyl
- matrix material is a mixed hydrophilic-hydrophobic matrix suitable for use with hydrophilic and/or hydrophobic active agents as described herein.
- the mixed hydrophilic-hydrophobic matrix can include a hydrophilic matrix material as described above in combination with a hydrophobic matrix material.
- Suitable hydrophobic matrix materials include, but are not limited to, an ethyl cellulose, a hydroxyethylcellulose, a sodium carboxymethylcellulose, cross-linked sodium carboxymethylcellulose or a combination of any two or more thereof.
- the mixed hydrophilic-hydrophobic matrix can be modified to suitably achieve a target release rate for a particular active agent or a plurality of active agents.
- the mixed hydrophilic-hydrophobic matrix comprises an ethyl cellulose having a molecular weight of about 10,000 Da to about 200,000 Da, or a plurality of ethyl celluloses, each having a different molecular weight in the range of about 400 Da to about 2,000,000 Da.
- the matrix material comprises an ethyl cellulose that provides a viscosity of about 9 cp to about 11 cp when measured using a Thermo Fischer Scientific
- HAAKE RheoStress 6000 parallel plate with shear stress at 10 Pa and an oscillation frequency of
- the matrix material comprises at least one hydroxypropyl methylcellulose and at least one ethyl cellulose.
- the weight ratio of the at least one hydroxypropyl methylcellulose to the at least one ethyl cellulose is about 1 : 100 to about 100: 1, about 1 :50 to about 50: 1, about 1 :25 to about 25:1, about 1 :20 to about 20: 1, about 1 : 15 to about 15:1, about 1 : 10 to about 10:1, about 1 :5 to about 5: 1, or about 1 : 1.
- a hydrophobic matrix comprises one or more wax as described herein.
- suitable waxes include, but are not limited to, paraffin wax, beeswax, jojoba, lanolin, spermaceti, or combinations of any two or more thereof.
- Hydrophobic matrices are suitable for hydrophobic active agents as described herein.
- the hydrophobic matrix in addition to the wax, includes, but is not limited to, one or more fatty acids, fatty acid esters, esters of fatty acids and glycerol, one or more triglyceride, one or more long chain fatty acid, fatty alcohols (e.g., lauryl, myristyl, stearyl, cetyl or cetostearyl alcohol), fatty acid glycerides (e.g., mono-, di-, and tri-glycerides), or combinations thereof.
- fatty acids e.g., lauryl, myristyl, stearyl, cetyl or cetostearyl alcohol
- fatty acid glycerides e.g., mono-, di-, and tri-glycerides
- the one or more esters of fatty acids and glycerol comprise esters of linolenic acid, oleic acid, palmitic acid, linoleic acid, stearic acid, lauric acid, caproic acid, caprylic acid, capric acid, or combinations two or more thereof, a monoglyceride, a diglyceride, a monoacylglycerol, a diacylglycerol, stearoyl polyoxylglyceride, lauroyl polyoxylglyceride, stearoyl polyoxyl-32 glycerides, lauroyl polyoxyl-32 glycerides, glycerol monostearate, glycerol monocaprylocaprate, glycerol dicaprylate, glycerol monooleate, or combinations of two or more thereof.
- the one or more triglycerides can include a medium chain triglyceride, a caprylic triglyceride, a capric acid triglyceride, tri glycerol esters of one or more of linolenic acid, oleic acid, palmitic acid, linoleic acid, stearic acid, caproic acid, caprylic acid, capric acid or lauric acid and one or more medium chain fatty acid having about 6 to about 12 carbon atoms, glyceryl tricaprylate/caprate, glycerol caprylate caprate, caprylic/capric triglyceride, or combinations of any two or more thereof.
- the one or more esters of fatty acids and glycerol can include stearoyl polyoxyl-32 glycerides, the surfactant comprises glyceryl dibehenate, and the plasticizer comprises stearic acid.
- dosage forms or fill compositions comprising the hydrophobic matrix comprise about 0.1 wt% to about 20 wt%, about 0.5 wt% to about 10 wt%, or about 1 wt% to about 5 wt% of one or more esters of fatty acids and glycerol; about 0.1 wt% to about 50 wt%, or about 1 wt% to about 30 wt% of a surfactant; about 1 w% to about 80 wt%, about 5 wt% to about 70 wt%, or about 10 wt% to about 60 wt% of a medium chain triglyceride; and/or about 0 wt% to about 20 wt%, or about 0 wt% to about 10 wt% of a plasticizer based on the total weight of the dosage form or fill composition.
- dosage forms or fill compositions comprising the hydrophobic matrix comprise about 1 wt% to about 50 wt%, about 5 wt% to about 40 wt%, or about 10 wt% to about 30 wt% of the wax; about 0.1 wt% to about 20 wt%, about 0.5 wt% to about 10 wt%, or about 1.0 wt% to about 5 wt% of a hydroxypropyl methylcellulose; about 0.1 wt% to about 20 wt%, about 0.5 wt% to about 10 wt%, or about 1.0 wt% to about 5 wt% of one or more esters of fatty acids and glycerol; about 1 w% to about 80 wt%, about 5 wt% to about 70 wt%, or about 10 wt% to about 60 wt% of a medium chain triglyceride; or about 0 wt% to about 20 wt
- the dosage forms include a hydrophobic matrix the wax comprises paraffin wax, the hydroxypropyl methylcellulose provides a viscosity of about 80 cp to about 120 cp when a 2 % (by weight) aqueous solution of the hydroxypropyl methylcellulose using a Thermo Fischer Scientific HAAKE RheoStress 6000 parallel plate with shear stress at 10 Pa and an oscillation frequency of 1 Hz, at 20 °C, the one or more esters of fatty acids and glycerol comprises lauroyl polyoxylglycerides, and the plasticizer comprises stearic acid.
- the wax comprises paraffin wax
- the hydroxypropyl methylcellulose provides a viscosity of about 80 cp to about 120 cp when a 2 % (by weight) aqueous solution of the hydroxypropyl methylcellulose using a Thermo Fischer Scientific HAAKE RheoStress 6000 parallel plate with shear stress at 10 Pa and an oscillation frequency of 1 Hz
- Modified release fill compositions include at least one solvent. Suitable solvents are capable of dissolving and/or dispersing the matrix material and/or active agent. In some embodiments, the at least one solvent in combination with the matrix material provides a suitable viscosity at elevated temperature to allow flowability of the composition.
- Suitable solvents include, but are not limited to, water, soybean oil, ethanol, a low molecular weight polyethylene glycol, triethyl citrate, or a combination of any two or more thereof.
- the dosage forms or fill compositions can contain the solvent in an amount of about 1 wt% to about 70 wt%, about 2 wt% to about 60 wt%, about 5 wt% to about 50 wt%, about 10 wt% to about 20 wt%, or any individual value or sub-range within these ranges, based on the total weight of the dosage form or fill composition.
- the modified release fill compositions can contain a plurality of solvents (e.g., 2, 3, 4 and so on), for example, ethanol and soybean oil.
- solvents e.g. 2, 3, 4 and so on
- two solvents may be present at a weight ratio of about 1 : 100 to about 100: 1, 1 :50 to about 50: 1, about 1 :25 to about 25: 1, about 5: 1 to about 5: 1, or any individual value or sub-range within these ranges.
- the dosage form and/or fdl composition contains soybean oil in an amount of about 0 wt% to about 75 wt%, ethanol in an amount of about 0 wt% to about 50 wt%, and water in an amount of about 1 wt% to about 75 wt%, or any individual value or sub-range within these ranges, based on the total weight of the dosage for and/or fill composition.
- the dosage form and/or fill composition contains soybean oil in an amount of about 20 wt% to about 90 wt%, about 30 wt% to about 80 wt%, about 40 wt % to about 70 wt%, or about 50 wt% to about 65 wt%, based on the total weight of the fill composition; water in an amount of about 0.1 wt% to about 30 wt%, about 0.5 wt% to about 20 wt%, or about 1 wt% to about 10 wt%, based on the total weight of the dosage form and/or fill composition; and ethanol in an amount of about 0 wt% to about 40 wt%, about 1 wt% to about 30 wt%, about 5 wt% to about 20 wt%, based on the total weight of the dosage form and/or fill composition.
- modified release fill compositions and capsule dosage forms containing such fill compositions are suitable for combination with one or more active agents.
- active agents include, but are not limited to, APIs, nutraceutical agents, hydrophilic active agents, hydrophilic nutraceutical agents, hydrophobic active agents, hydrophobic nutraceutical agents, and/or combinations thereof.
- suitable APIs include, but are not limited to, substances that produce a desired health effect in a subject that are known to those of ordinary skill in the art, such as pain management, diabetic treatment, anticancer and/or hormonal replacement.
- the modified release fill compositions and/or capsule dosage forms containing such fill compositions can contain one or more active agent within the fill composition, within the capsule shell composition, within a film on the surface of the capsule shell, within sub-units dispersed in the fill composition, within a film on sub-units within either the fill composition, the capsule composition or a film on the capsule shell, and/or combinations thereof.
- the fill compositions and/or capsule dosage forms can contain multiple groups of sub-units and/or films in any combination, at least one group containing a first active agent and at least one group containing a second active agent and so on.
- the fill compositions and/or capsule dosage forms contain a first group of sub-units and/or film containing an active agent in a first amount and a second group of sub-units and/or film containing the active agent in a second amount.
- Suitable hydrophilic active agents for inclusion in modified release fill compositions and/or capsule dosage forms include, but are not limited to, diphenhydramine, ibuprofen, acetaminophen, an antihistamine, a decongestant, an antiinflammatory, a stimulant, a central nervous system stimulant, caffeine, amphetamine, methamphetamine, lisdexamfetamine dimesylate, armodafinil, atomoxetine, methylphenidate, modafinil, oxybate, pitolisant, verapamil, cefdinir, propaphenone, hydroxyurea, hydrocodone, delavirdine, nelfmavir, sodium pentosan polysulfate, tocainide, quetiapine fumarate, fexofenadine, carafate, rifampin, moxifloxacin, praziquantel, ciprofloxaci
- Suitable hydrophilic nutraceutical agents include, but are not limited to, water- soluble vitamins, vitamin C (ascorbic acid), vitamin Bl (thiamin), vitamin B2 (riboflavin), vitamin B3 (niacin), vitamin B5 (pantothenic acid), vitamin B6 (pyridoxine), vitamin B7 (biotin), vitamin B9 (folate - folic acid), vitamin B12 (cobalamin), creatine, isoflavone, betaine, psyllium, pantothenic acid, zinc chloride, zinc gluconate, zinc sulfate, phytoestrogens, pycnogenol, proanthocyanidins, santheanine, methylsulfonyl-meta, L- glutamine, Korosutorumu, biotin, an amino acid, serine, threonine, asparagine, L-carnitine, acetyl-L-carnitine, inositol, L-
- Suitable hydrophobic active agents include, but are not limited to, an antihistamine, a decongestant, an anti-inflammatory, a stimulant, a central nervous system stimulant, loratadine, antiproliferatives, paclitaxel, sirolimus, everolimus, biolimus A9, zotarolimus, tacrolimus, pimecrolimus, analgesics and anti-inflammatory agents, aloxiprin, auranofin, azapropazone, benorylate, diflunisal, etodolac, fenbufen, fenoprofen calcim, flurbiprofen, ibuprofen, indomethacin, ketoprofen, meclofenamic acid, mefenamic acid, nabumetone, naproxen, oxyphenbutazone, phenylbutazone, piroxicam, sulindac, anti-arrhythmic agents, amiodar
- the hydrophobic active agent includes chemotherapeutics, fluorouracils, carmustine, or any pharmaceutically acceptable salt, isomer, enantiomer, ester, prodrug, and/or derivative thereof, or combinations of any two or more of the foregoing.
- Suitable hydrophobic nutraceutical agents include, but are not limited to, a fat soluble vitamin, vitamin A (retinol, retinyl esters), vitamin D (calciferol), vitamin E (a-tocopherol, - tocopherol, '/-tocopherol, 5-tocopherol), vitamin KI (phytonadione), vitamin K2 (menaquinone), omega-3 eicosapentaenoic acid, omega-3 docosahexaenoic acid, coenzyme Q10, lutein, zeaxanthin, an amino acid, or any pharmaceutically acceptable salt, isomer, enantiomer, ester, prodrug, and/or derivative thereof, or combinations of any two or more of the foregoing.
- modified release fill compositions and/or softgel dosage forms containing such fill compositions contain diphenhydramine, ibuprofen, acetaminophen or any pharmaceutically acceptable salt, isomer, enantiomer, ester, prodrug, and/or derivative thereof, or combinations of any two or more of the foregoing.
- Active agents as described herein may be included in the modified release fill compositions and/or capsule dosage forms according to one or more embodiments in a therapeutically effective amount and/or in a recommended daily amount to provide a desired health effect to a subject. Active agents may be present in the modified release fill compositions and/or capsule dosage forms in an amount of about 0.001 mcg to about 2,000 mg, about 0.01 mcg to about 1,000 mg, about 0.1 mcg to about 500 mg, about 1 mcg to about 100 mg, about 1 mg to about 50 mg, or any individual value or sub-range within these ranges.
- compositions and/or dosage forms according to one or more embodiments herein can include at least one excipient, for example, a pharmaceutically acceptable excipient.
- excipients for example, a pharmaceutically acceptable excipient. Examples of possible excipients are described in the Handbook of Pharmaceutical Excipients, American Pharmaceutical Association (2012), which is incorporated by reference herein, as well as other applicable excipients.
- Suitable excipients include, but are not limited to, plasticizers, colorants, lubricants, thermal lubricants, antioxidants, buffering agents, disintegrants or granulating agents, binding agents, diluents, glidants, anti-adherents, sweeteners, chelating agents, granulating agents, bulking agents, flavorants, surfactants, solubilizers, stabilizers, absorption enhancers, preservative, absorbent, cross-linking agents, bioadhesive polymers, pore formers, osmotic agents, polycarboxylic acids, and combinations of any two or more of the foregoing.
- binding agents include, but are not limited to, polyethylene glycol, an acrylic polymer, an acrylic copolymer, a graft copolymer of polyvinyl alcohol and polyethylene glycol, a polyvinyl alcohol, alginic acid, sodium alginate, starch, pregelatinized starch, sucrose, guar gum, salts thereof, derivatives thereof and combinations thereof.
- Additional binders include, but are not limited to, hydrogenated fats, hydrocarbons, stearic acid, hydrophobic and hydrophilic materials having hydrocarbon backbones, acacia, tragacanth, sucrose, glucose, magnesium aluminum silicate, polysaccharides, polysaccharide acids, bentonites, polyvinylpyrrolidone (povidone), polymethacrylates, and pregelatinized starch (such as NationalTM 1511 and Starch 1500).
- binders which may be used include, but are not limited to, digestible, long chain (Cs-Cso, especially C12-C40), substituted or unsubstituted hydrocarbons, such as fatty acids, fatty alcohols, glyceryl esters of fatty acids, mineral and vegetable oils, natural and synthetic waxes and polyalkylene glycols.
- hydrocarbons having a melting point of between 25° C and 90° C may be included.
- fatty (aliphatic) alcohols can be incorporated into the mixture according to certain embodiments.
- Suitable disintegrants include, but are not limited to, sodium starch glycolate, clays (such as VeegumTM HV), starch, cross-linked polyvinylpyrrolidone (e.g., crospovidone), alginates, corn starches and pre-gelatinized corn starches (such as NationalTM 1551 and NationalTM 1550), gums (such as agar, guar, locust bean, pectin, and tragacanth) and mixtures thereof.
- clays such as VeegumTM HV
- starch such as VeegumTM HV
- cross-linked polyvinylpyrrolidone e.g., crospovidone
- alginates such as corn starches and pre-gelatinized corn starches (such as NationalTM 1551 and NationalTM 1550)
- gums such as agar, guar, locust bean, pectin, and tragacanth
- Disintegrants can be added at any suitable step during the preparation of the compositions, such as prior to granulation or during a melting or lubrication step and/or prior to compression or encapsulation.
- Suitable bulking agents include, but are not limited to, starches (e.g., com starch), microcrystalline cellulose, lactose (e.g., lactose monohydrate), sucrose, dextrose, mannitol, calcium phosphate and dicalcium phosphate.
- the compositions may include a plasticizer.
- Plasticizers can interact with hydrophobic materials resulting in a lower viscosity of the mixture as compared to the mixture without the plasticizer when measured under the same conditions.
- Certain plasticizers may lower the glass transition temperature (Tg) of hydrophobic materials.
- Suitable plasticizers include, but are not limited to, low molecular weight polymers, oligomers, copolymers, oils, small organic molecules, low molecular weight polyols having aliphatic hydroxyls, ester-type plasticizers, glycol ethers, polypropylene glycol), multi-block polymers, single block polymers, low molecular weight poly(ethylene glycol), citrate ester-type plasticizers, triacetin, propylene glycol and glycerin.
- Plasticizers can include ethylene glycol, 1,2-butylene glycol, 2,3-butylene glycol, styrene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol and other poly(ethylene glycol) compounds, monopropylene glycol monoisopropyl ether, propylene glycol monoethyl ether, ethylene glycol monoethyl ether, diethylene glycol monoethyl ether, sorbitol lactate, ethyl lactate, butyl lactate, ethyl glycolate, dibutyl sebacate, acetyltributylcitrate, triethyl citrate, acetyl triethyl citrate, tributyl citrate and allyl glycolate.
- the composition includes a thermal stabilizer.
- a thermal stabilizer is an excipient that prevent degradation and/or aggregation of the composition.
- Suitable thermal stabilizers include, but are not limited to, silicon dioxide, colloidal silicon dioxide, cyclodextrin, microcrystalline cellulose, sodium carboxymethylcellulose, alginates, pectins, or combinations thereof. Silicon dioxide and colloidal silicon dioxide can be used as excipients for numerous purposes. In addition to being a suitable thermal stabilizer, silicon dioxide and colloidal silicon dioxide can be used as an anticaking agent, emulsion stabilizer, suspending agent, viscosity-increasing agent, desiccant and/or solubility-enhancer.
- Suitable diluents useful in compositions as described herein include, but are not limited to, lactose (e.g., lactose (anhydrous), lactose (spray dried), lactose monohydrate), starch (e.g., directly compressible starch), mannitol, sorbitol, dextrose monohydrate, microcrystalline cellulose, dibasic calcium phosphate dihydrate, sucrose-based diluents, confectioner’s sugar, monobasic calcium sulfate monohydrate, calcium sulfate dihydrate, calcium lactate trihydrate granular, dextrates (e.g., EmdexTM), dextrose (e.g., CereloseTM), inositol, hydrolyzed cereal solids such as the MaltronsTM and Mor-RexTM, amylose, calcium carbonate, glycine, bentonite, polyvinylpyrrolidone, and the like.
- lactose e.
- Suitable lubricants include, but are not limited to, glyceryl behenate (CompritolTM 888), metallic stearates (e.g., magnesium, calcium and sodium stearates), stearic acid, hydrogenated vegetable oils (e.g., SterotexTM), talc, silica, fumed silica, colloidal silica, calcium stearate, long chain fatty alcohols, boric acid, sodium benzoate and sodium acetate, sodium chloride, DL- Leucine, polyethylene glycols (e.g., CarbowaxTM 4000 and CarbowaxTM 6000), sodium oleate, sodium benzoate, sodium acetate, sodium lauryl sulfate, sodium stearyl fumarate (PruvTM), magnesium lauryl sulfate, stearic acid, stearyl alcohol, mineral oil, paraffin, micro crystalline cellulose, glycerin, propylene glycol and combinations thereof.
- Suitable surfactants include, but are not limited to, non-ionic surfactants, cetyl alcohol, stearyl alcohol, cetyl stearyl alcohol, cholesterol, one or more sorbitan fatty acid esters such as sorbitan monooleate (e.g., SPAN 80), one or more polyoxyethylene sorbitan fatty acid esters such as polysorbate 20 and polysorbate 80 (e.g., TWEEN 80), one or more polyoxyethylene fatty acid glycerides such as macrogol 1000 glycerol monostearate, one or more polyoxyethylene fatty acid esters such as polyoxyl 40 stearate, one or more polyoxyethylene fatty alcohol ethers such as polyoxyl oleyl ether, one or more glycerol fatty acid esters such as glycerol monostearate, or combinations of two or more of the foregoing.
- Nonionic surfactants are not ionized into any ions in an aqueous medium, and a
- Suitable anti-adherents include, but are not limited to, talc, cornstarch, colloidal silicone dioxide (Cab-O-SilTM), DL-Leucine, sodium lauryl sulfate, and metallic stearates.
- excipients such as colorants, flavorants and sweeteners
- colorants such as colorants, flavorants and sweeteners
- sweeteners can be utilized in embodiments of the compositions where they impart little to no deleterious effect on the stability of the pharmaceutical composition.
- the composition may include a film coat.
- the film coat may include, but is not limited to, hydroxypropyl methylcellulose, polyethylene glycol, polyvinyl alcohol or a mixture of any two or more thereof.
- Dosage forms according to one or more embodiments herein contain a modified release fill composition as described herein.
- the dosage form is a capsule dosage form containing a capsule shell containing the modified release fill composition.
- the capsule shell can be a soft shell capsule, a softgel capsule, a hard shell capsule, and/or combinations thereof.
- a mixed capsule shell may contain a first capsule shell part of one material (e g., soft, softgel and/or hard) and a second capsule shell part attached, connected and/or sealed to the first capsule shell part, wherein the second capsule shell part is a different material from the first capsule shell part.
- the capsule dosage form contains multiple compartments. A first compartment containing a first fill composition and a second compartment containing a second fill composition.
- Capsule shells may be formed from any suitable material known to those of ordinary skill in the art. Suitable capsule shell materials include, but are not limited to, a gelatin, a carrageenan, a starch, a maltodextrin, and/or combinations thereof. In one or more embodiments, the capsule shell is gelatin-free. In one or more embodiments, the capsule shell is vegetarian. In one or more embodiments, the capsule shell is free of an enteric coating on a surface thereof. In particularly preferred embodiments, the capsule shell is a softgel capsule shell.
- the capsule shell is a softgel capsule comprising gelatin
- the fill composition is flowable at a temperature of about 35 °C to about 45 °C, about 38 °C to about 42 °C, about 40 °C, about 50 °C, about 60 °C, about 35 °C to about 60 °C, or any individual value or sub-range within these ranges.
- finished dosage forms e.g., softgels dosage forms
- the fill composition can include the fill composition as a solid, a semi-solid, a liquid, or a combination thereof.
- the solid comprises one or more of particles, granules, a powder, beads, microspheres, extrudates, multi-particulates, mini-tablets, or combinations thereof.
- the semi-solid can be a gel, an aqueous gel, an organic solvent-based gel, particles, granules, a powder, beads, microspheres, extrudates and/or multi-particulates dispersed in a semisolid medium, or combinations thereof.
- the liquid comprises a slurry, a viscous liquid, or combinations thereof.
- the capsule dosage form can include a first capsule shell part and a second capsule shell part.
- the first and second capsule shell parts may be configured to mechanically slide together.
- the capsule contains a seal attaching the first capsule shell part to the second capsule shell part.
- the capsule dosage form e.g., a softgels dosage form
- the dosage form does not provide an immediate release of an active agent.
- the dosage form provides a modified or extended release of an active agent contained therein.
- the capsule dosage form is a softgel dosage form.
- the softgel dosage form may be cured at about 40 °C to about 75 °C, or about 50 °C to about 65 °C for about 15 minutes to about four days, or about 1 hour to about 24 hours.
- the methods include heating the modified release fill composition to a temperature of at least about 40 °C, at least about 45 °C, at least about 50 °C, at least about 55 °C, or at least about 60 °C to provide a flowable liquid. Heating can be accomplished by any suitable apparatus known to those of ordinary skill in the art. Suitable heating apparatus includes, but is not limited to, water bath, heating element, tubular heating elements, heat exchanger or combination thereof.
- the softgel capsules are manufactured using a rotary die encapsulation machine. Ribbons are formed to cover the surfaces of the rotary dies.
- the heated fill material is pumped into each of the die cavities and sealed to form a softgel capsule.
- the formed wet softgel capsules are then dried, inspected, washed and packaged into bulk cartons.
- the fdl composition flows into a first capsule shell part. A second capsule shell part is then fitted and/or sealed to the first capsule shell part to encapsulate the flowable liquid in the capsule.
- the methods further include cooling the capsule dosage form to ambient temperature.
- the flowable liquid cools it becomes solid or semi-solid at ambient temperature although in other embodiments, it may remain a liquid.
- compositions according to embodiments herein can be prepared using a variety of pharmaceutical techniques known to those of ordinary skill in the art. Such methods include, but are not limited to wet granulation, dry granulation, compression, extrusion, encapsulation, and any other suitable methods to prepare compositions and dosage forms as described herein.
- one or more components of the compositions or dosage forms can be prepared in a matrix in the form of particles, a powder, granules, beads, microspheres and combinations thereof.
- granules can be formed from one or more active agent and/or excipient. The granules of each component can be combined into a matrix (e.g., to form a matrix material).
- the matrix can be compressed and shaped to form a micro-tablet for dispersion in a flowable fluid at elevated temperature.
- the matrix can be converted into an extrudable form and then extruded to form extrudates for dispersion in a flowable fluid.
- the granules can be formed by any procedure known to those of ordinary skill in the art.
- the granules may be formed by wet granulation with water or by dry granulation.
- the components can be mixed using a planetary bowl mixer, ribbon/trough mixer, rotating drum mixer or high-speed mixer until a uniform powder mix (i.e., a matrix) is achieved.
- the mixing efficiency can be enhanced by the use of powders that have similar average particle size, although this is often not the case in many mixing operations.
- a dosage form comprising administering to a subject in need thereof, a dosage form according to embodiments herein.
- the dosage form can contain a pharmaceutically active agent suitable for treating pain.
- the active agent can include, but is not limited to, ibuprofen, acetaminophen, acetylsalicylic acid, naproxen, naproxen sodium, an opioid, an opioid agonist, oxycodone, hydrocodone, oxymorphone, hydromorphone, tapentadol, morphine, codeine, methadone, a cannabinoid, or combinations thereof.
- Methods of use can further including administering dosage forms according to embodiments herein containing one or more active agents for treating signs and symptoms associated with Abdominal aortic aneurysm, Acne, Acute cholecystitis, Acute lymphoblastic leukemia, Acute myeloid leukemia, Acute pancreatitis, Addison's disease, Alcohol-related liver disease, Allergic rhinitis, Allergies, Alzheimer's disease, Cancer, Anaphylaxis, Angioedema, Ankylosing spondylitis, Anorexia nervosa, Anxiety, Appendicitis, Arthritis, Asbestosis, Asthma, Atopic eczema, Attention deficit hyperactivity disorder (ADHD), Autistic spectrum disorder (ASD), Bacterial vaginosis, Benign prostate enlargement, Bile duct cancer (cholangiocarcinoma), Binge eating, Bipolar disorder, Bladder cancer, Blood poison
- coli 0157, Ewing sarcoma, Eye cancer, Febrile seizures, Feeling of something in your throat (Globus), Fever, Fibroids, Fibromyalgia, Flatulence, Flu, Fetal alcohol syndrome, Food poisoning, Functional neurological disorder (FND), Fungal nail infection, Gallbladder cancer, Gallstones, Ganglion cyst, Gastroenteritis, Gastroesophageal reflux disease (GORD), Genital herpes, Genital symptoms, Genital warts, Germ cell tumors, Glandular fever, Gonorrhea, Gout, Gum disease, Hemorrhoids (piles), Hand, foot and mouth disease, Hay fever, Head and neck cancer, Head lice and nits, Headaches, Hearing loss, Heart failure, Hepatitis A, Hepatitis B, Hepatitis C, Hiatus hernia, High cholesterol, HIV, Hodgkin lymphoma, Huntington's disease, Hyperglycemia (high blood sugar), Hyperhidrosis, Hypogly
- fill compositions were prepared in laboratory scale experiments.
- the fill compositions were encapsulated in VEGICAPS® hardshell capsules, which are representative for proof of concept.
- the fill compositions were prepared at a lab scale (about 20 g - about 100 g) and about 500 mg of fill composition was introduced into the hardshell capsule.
- Diphenhydramine (DPH) was used as a model drug in the following examples unless otherwise indicated.
- Hydrophilic fill compositions were prepared by combining the components in Table 1. Hydrophilic matrices were prepared with different concentrations of polyethylene oxide at room temperature to evaluate the effect of polyethylene oxide on the release rate of the active pharmaceutical ingredient. The amounts of soybean oil, colloidal silicon dioxide, active agent (i.e., model drug diphenhydramine) and water were varied to ensure flowability of the hydrophilic fill compositions at elevated temperature, ensure effective dissolution of the dry components, and evaluate a range of drug concentrations for each hydrophilic fill composition having a different concentration of polyethylene oxide.
- active agent i.e., model drug diphenhydramine
- Each of the components of the hydrophilic matrix and API was in dry powder form. The components were introduced into a blender in which they were combined. For the hydrophilic matrix, the components were mixed together at room/ambient temperature to form a granular mixture. The granular mixture was combined with the solvent. Each hydrophilic fill composition was filled into VEGICAPS® hardshell capsules (i.e., 25 mg drug per capsule) and cured in an oven at 65 °C for an hour prior to dissolution testing.
- hydrophilic fill compositions were liquid at elevated temperature (i.e., T > 40 °C) and solid or semi-solid at ambient temperature (i.e., T about 25 °C) inside the hardshell.
- Drug release profiles were evaluated using a fiberoptics probe over 12 hours. Water (500 - 900 m ) at 37.0 ⁇ 0.5 °C was used as the dissolution medium and was agitated using a paddle apparatus (APP II) at
- FIG. 1 shows the representative release profiles of diphenhydramine contained within the hydrophilic pharmaceutical fill compositions having different concentrations of polyethylene oxide.
- concentration of polyethylene oxide had a negligible impact on diphenhydramine release rates.
- a steep slope was observed at the initial stage, indicating 30% drug release within an hour. Release then slowed and each fill composition began releasing the API at a steady rate until 80% of the diphenhydramine was released after 12 hours.
- Table 5 HPMC/EC-Based Mixed Hydrophilic-Hydrophobic Fill Compositions
- Each of the components of the mixed hydrophilic-hydrophobic matrices and API was in dry powder form. The components were introduced into a blender in which they were combined with one or more solvent at 40 °C or higher to form each mixed hydrophilic-hydrophobic fill composition.
- HPMC and EC were mixed in a solvent (ethanol and soybean oil) and plasticizer (TEC) until they were fully dispersed.
- Matrices containing the HPMC, EC and HPMC/EC blends were initially dispersed at a temperature of 95 °C for 3 hours. API, water and KOH was added to the dispersion at the very last step.
- Each mixed hydrophilic-hydrophobic fill composition was filled into VEGICAPS® hardshell capsules (i.e., 25 - 50 mg diphenhydramine or 200 - 400 mg ibuprofen) and cured in an oven at 65 °C for an hour prior to dissolution testing.
- the drug release profiles of the mixed hydrophilic-hydrophobic fill compositions with varying HPMC and EC concentrations as well as varying HPMC:EC weight ratios with diphenhydramine or ibuprofen incorporated therein were evaluated.
- All mixed hydrophilic-hydrophobic fill compositions containing ibuprofen were liquid at elevated temperature (i.e., T > 60 °C) and solid or semi-solid at ambient temperature (i.e., T about 25 °C).
- Drug release profiles were evaluated using a fiberoptics probe over 12 hours.
- Ibuprofen-filled capsules were subjected to four different biorelevant media, that is, Fasted State Simulated Gastric Fluid (FaSSGF), Fasted State Simulated Intestinal Fluid (FaSSIF), Fed State Simulated Intestinal Fluid (FeSSIF) or phosphate buffer at pH of 4.5, and their release profiles were obtained.
- Fasted State Simulated Gastric Fluid FaSSGF
- Fasted State Simulated Intestinal Fluid FaSSIF
- Fed State Simulated Intestinal Fluid FeSSIF
- phosphate buffer at pH of 4.5 phosphate buffer at pH of 4.5
- HPMC -based fill compositions were prepared using three different grades of HPMC as shown in Table 2.
- the impact of HPMC viscosity on drug release rates for each encapsulated HPMC-based fill composition is shown in FIGs. 2A-2C.
- a dependence of drug release rate on HPMC viscosity was observed.
- the diphenhydramine was completely released within 2 hours, 4 hours and 10 hours for low (FIG. 2A), moderate (FIG. 2B) and high (FIG. 2C) HPMC viscosities, respectively.
- Drug release rates remained insensitive to polymer concentration for HPMC with moderate and high viscosities whereas the drug embedded in the low viscosity HPMC showed modest concentration dependence. This result is attributed to the presence or lack of polymer entanglement in the matrix.
- Viscosity is correlated with polymer entanglement and the extent of entanglement is influenced by the polymer chain length (molecular weight) and concentration.
- a highly entangled matrix generates tortuous pathways that hinder drug diffusion and, thus, the release rate.
- the degree of entanglement is dependent on polymer concentration; and therefore, it is logical to observe concentration sensitive drug release profiles.
- HPMC high viscosity
- FIG. 4 shows the representative release profiles of the four HPMC/EC mixed fill compositions.
- sorbitan oleate e g., SPANTM 80
- TEC triethyl citrate
- Incorporating 5% sorbitan oleate slowed down release modestly; however, adding 10% sorbitan oleate increased the release rate, releasing 70% of DPH in 12 hours. Further increase in sorbitan oleate to 15% slowed the release down. It was determined that about 10% sorbitan oleate provided an optimum surfactant amount to expedite drug release although the amount to obtain a steady release rate (zeroth-order release kinetics) remains under investigation.
- the viscosity of the mixed hydrophilic-hydrophobic (HPMC/EC) matrices were further evaluated at elevated temperature.
- viscosity plays a role in enabling encapsulation of such fill compositions.
- the viscosity of fill compositions including the 1 : 1 MC:EC matrix and surfactant was higher than desired.
- Additional formulations were prepared by replacing at least a portion of the solvent (i.e., soybean oil) with alcohol (i.e., ethanol) thereby increasing solubility of the MC and EC in the fill composition.
- the corresponding release profiles are shown in FIG. 6.
- Modified release fill compositions containing the MC:EC matrix together with one or more surfactant and one or more solvent provided a modified release rate with suitable viscosity at elevated temperature for encapsulation of the fill compositions.
- These fill compositions were further evaluated with the use of a drug other than diphenhydramine, namely ibuprofen. About 40 wt% ibuprofen was incorporated in the modified release fill compositions.
- a drug loading study for both diphenhydramine and ibuprofen in the modified release fill compositions were conducted in parallel and their corresponding release profiles are shown in FIGs. 7A and 7B, respectively.
- Example 3 Preparation of a Hydrophobic Fill Compositions Containing a Hydrophobic Wax
- Modified release hydrophobic fill compositions containing a hydrophobic wax were prepared.
- the modified release hydrophobic wax fill compositions had similar flow properties as polyethylene oxide-based fill compositions.
- Formulations using different waxy ingredients were developed and their respective ingredients are shown in Table 7 and Table 8.
- Modified release fill compositions having different hydrophobic waxy materials were prepared to evaluate their effect on diphenhydramine (as the model drug) release rate. All mixtures were liquid at elevated temperature (T > 60°C) and solid at ambient temperature. The fill compositions at elevated temperature in liquid form were filled into Vegicaps® hardshell capsules (25 mg diphenhydramine per capsule) and the resulting filled capsules were cured in an oven at 65 °C for an hour prior to testing. The drug release profiles were evaluated using a fiberoptics probe over 12 hours. Water (500 - 900 mL) at 37.0 ⁇ 0.5 °C was used as the dissolution medium and was agitated using a paddle apparatus (APP II) at75 RPM.
- APP II paddle apparatus
- the incorporation of waxy ingredients provided a sustained release of the diphenhydramine.
- the release profiles differed depending on the nature of the wax.
- Modified release fill compositions containing the ingredients as set forth in Table 7 provided rapid drug release with 70% release of diphenhydramine within 4 hours of exposure.
- the modified release fill compositions containing paraffin wax as set forth in Table 8, on the other hand, exhibited the opposite behavior as only 20% of diphenhydramine was released within 4 hours.
- the paraffin wax matrix showed surprisingly steady diphenhydramine release as a function of time.
- FIG.10 shows the representative drug release profiles under 30 °C/65% relative humidity and 40 °C/75% relative humidity for TO, TIM, T3M and T6M time points.
- the modified release capsules containing 200mg Ibuprofen demonstrated stable drug release profiles over time.
Landscapes
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Medicinal Chemistry (AREA)
- Pharmacology & Pharmacy (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Medicinal Preparation (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202363471799P | 2023-06-08 | 2023-06-08 | |
| US63/471,799 | 2023-06-08 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024254056A1 true WO2024254056A1 (en) | 2024-12-12 |
Family
ID=93796389
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2024/032389 Pending WO2024254056A1 (en) | 2023-06-08 | 2024-06-04 | Modified release fill compositions for dosage forms and methods of preparation and use thereof |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2024254056A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12491184B2 (en) | 2022-10-25 | 2025-12-09 | Veradermics, Incorporated | Compositions and methods of use for modified release minoxidil |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4002718A (en) * | 1974-10-16 | 1977-01-11 | Arnar-Stone Laboratories, Inc. | Gelatin-encapsulated digoxin solutions and method of preparing the same |
| US5919481A (en) * | 1996-06-28 | 1999-07-06 | Ncneil-Ppc, Inc. | Fill material for soft gelatin pharmaceutical dosage form |
| US20190091159A1 (en) * | 2017-09-26 | 2019-03-28 | Captek Softgel International | Orally available articles containing at least one stabilized supplement therein |
| US20220362160A1 (en) * | 2013-03-15 | 2022-11-17 | R.P. Scherer Technologies, Llc | Abuse resistant capsule |
-
2024
- 2024-06-04 WO PCT/US2024/032389 patent/WO2024254056A1/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4002718A (en) * | 1974-10-16 | 1977-01-11 | Arnar-Stone Laboratories, Inc. | Gelatin-encapsulated digoxin solutions and method of preparing the same |
| US5919481A (en) * | 1996-06-28 | 1999-07-06 | Ncneil-Ppc, Inc. | Fill material for soft gelatin pharmaceutical dosage form |
| US20220362160A1 (en) * | 2013-03-15 | 2022-11-17 | R.P. Scherer Technologies, Llc | Abuse resistant capsule |
| US20190091159A1 (en) * | 2017-09-26 | 2019-03-28 | Captek Softgel International | Orally available articles containing at least one stabilized supplement therein |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12491184B2 (en) | 2022-10-25 | 2025-12-09 | Veradermics, Incorporated | Compositions and methods of use for modified release minoxidil |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| TWI330080B (en) | Solid pharmaceutical compositions containing pregabalin | |
| JP6151727B2 (en) | Ulipristal acetate ester tablets | |
| CN103998037B (en) | Pharmaceutical compositions having improved bioavailability of high melting point hydrophobic compounds | |
| CN100500130C (en) | Sustained-release preparations and method for producing the same | |
| US11896566B2 (en) | Pharmaceutical formulations of naproxen for soft gel encapsulation and combinations thereof | |
| WO2004080447A1 (en) | Titration dosing regimen for controlled release tramadol | |
| TW200413006A (en) | Solid dispersions comprising a hygroscopic and/or deliquescent drug | |
| JP2019059767A (en) | Compositions with rheological modifier to reduce dissolution variability | |
| JP6768070B2 (en) | Mucosal adhesive pharmaceutical composition and method for producing the same | |
| CN104902928B (en) | Include the total micronizing product of uliprista acetate | |
| WO2024254056A1 (en) | Modified release fill compositions for dosage forms and methods of preparation and use thereof | |
| WO2017037647A1 (en) | Stable pharmaceutical compositions of abiraterone | |
| WO2020165407A1 (en) | Afabicin formulation, method for making the same | |
| JP6401270B2 (en) | Sustained release solid oral composition | |
| AU2024284260A1 (en) | Modified release fill compositions for dosage forms and methods of preparation and use thereof | |
| EP2793854B1 (en) | Formulations of flurbiprofen and diacerein | |
| ES2963886T3 (en) | Tablets containing tamsulosin and solifenacin | |
| CN101732324B (en) | Levonorgestrel-containing emergency contraception medicament composition and preparation method thereof | |
| EP2793853B1 (en) | Pharmaceutical formulations of flurbiprofen and glucosamin | |
| EP2793855B1 (en) | Flurbiprofen formulations | |
| WO2024043842A1 (en) | Pharmaceutical compositions comprising chenodeoxycholic acid (cdca) as active ingredient and other relevant excipients | |
| RU2266744C2 (en) | Composition with rapid onset effect | |
| WO2016123482A2 (en) | Sustained-release oral dosage forms for low aqueous solubility compounds | |
| WO2022194198A1 (en) | Lacosamide pharmaceutical composition, preparation method for same, and applications thereof | |
| CN117815197A (en) | A rebamipide sustained-release preparation and its preparation method and application |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 24819855 Country of ref document: EP Kind code of ref document: A1 |
|
| WWE | Wipo information: entry into national phase |
Ref document number: AU2024284260 Country of ref document: AU Ref document number: 827482 Country of ref document: NZ |
|
| WWP | Wipo information: published in national office |
Ref document number: 827482 Country of ref document: NZ |
|
| WWE | Wipo information: entry into national phase |
Ref document number: CN2024800383797 Country of ref document: CN |
|
| ENP | Entry into the national phase |
Ref document number: 2024284260 Country of ref document: AU Date of ref document: 20240604 Kind code of ref document: A |
|
| REG | Reference to national code |
Ref country code: BR Ref legal event code: B01A Ref document number: 112025026947 Country of ref document: BR |