WO2024253137A1 - Printed material - Google Patents
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- WO2024253137A1 WO2024253137A1 PCT/JP2024/020562 JP2024020562W WO2024253137A1 WO 2024253137 A1 WO2024253137 A1 WO 2024253137A1 JP 2024020562 W JP2024020562 W JP 2024020562W WO 2024253137 A1 WO2024253137 A1 WO 2024253137A1
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- Prior art keywords
- ink
- printed
- treatment liquid
- post
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/52—Macromolecular coatings
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
- D06P5/04—After-treatment with organic compounds
- D06P5/08—After-treatment with organic compounds macromolecular
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/30—Ink jet printing
Definitions
- This disclosure relates to a printed item in which a treatment agent containing a pigment, binder resin particles, and a silicone component is adhered to a printing subject.
- an ink containing a pigment is used.
- the ink containing the pigment may be used together with a post-treatment liquid.
- Patent Document 1 describes an inkjet recording method performed on a low-absorbency or non-absorbency recording medium using a colored ink composition containing a colorant, a clear ink composition (corresponding to a post-treatment liquid) containing a resin, and a treatment liquid containing an aggregating agent that aggregates the components of the colored ink composition.
- Patent Document 1 describes that the resin contained in the clear ink composition (corresponding to a post-treatment liquid) can protect the image and compensate for the abrasion resistance of the image.
- a printed matter according to a first aspect of the present disclosure is a printed matter in which a treatment agent containing a pigment, binder resin particles, and a silicone component is adhered to a printing subject,
- the silicone component is present on both the front surface and the back surface of the print, and
- the amount of the silicone component is less on the back surface than on the front surface.
- FIG. 1 is a schematic cross-sectional view showing an example of the configuration of a printed item according to an embodiment of the present disclosure.
- FIG. 2 is a side view showing an example of the configuration of a portion of an inkjet textile printing apparatus that can be used to produce a printed item according to an embodiment of the present disclosure.
- FIG. 3 is a perspective view showing an example of the overall configuration of an inkjet printer that can be used to create a printed material according to an embodiment of the present disclosure.
- FIG. 4 is a schematic cross-sectional view taken along line II-II in FIG.
- FIG. 5 is an enlarged perspective view of the carriage shown in FIG.
- Patent Document 1 does not suggest at all the relationship between the configuration of the printed textile itself after the printed textile is treated with a clear ink composition (corresponding to a post-treatment liquid) and the abrasion resistance.
- inkjet printing method not only ink containing a pigment is used, but also a pretreatment liquid is used as necessary for the purpose of obtaining excellent color development, etc.
- a pretreatment liquid is used as necessary for the purpose of obtaining excellent color development, etc.
- the texture (touch, feel, etc.) of the printed item is deteriorated compared to the object to be printed before the image is formed. Therefore, it is preferable to obtain a printed item that has not only good friction fastness but also good texture.
- the printed material disclosed herein has good texture and abrasion fastness properties.
- a printed item on which a treatment agent containing a pigment, binder resin particles, and a silicone component is attached means a printed item in which an ink containing a pigment and binder resin particles and a post-treatment liquid containing a silicone oil from which the silicone component is derived are ejected, applied, or coated in this order onto a desired image formation area on the printed item by any method known to those skilled in the art, such as inkjet printing, spraying, or immersion, and then appropriately heated and dried.
- the printed item may be treated with a pre-treatment liquid prior to ejecting, applying, or coating the ink.
- treatment agent does not mean any one of the ink and post-treatment liquid (or any one of the pre-treatment liquid, ink, and post-treatment liquid).
- treatment agent means a group of treatment components in the ink and post-treatment liquid (or the pre-treatment liquid, ink, and post-treatment liquid) that remain after the production of the printed item without volatilizing due to heating, etc.
- the "printing object” is not particularly limited and may be a woven fabric or a knitted fabric.
- the printing object include cotton fabric, silk fabric, linen fabric, polyester fabric, acetate fabric, rayon fabric, nylon fabric, polyurethane fabric, etc. Of these, it is preferable that the printing object is a polyester fabric.
- sicone component refers to a polymer that has a siloxane bond as its backbone, and in which organic groups, mainly methyl groups, are bonded to the silicon in the backbone.
- sicone component refers to a component of the silicone oil that is derived from the silicone oil contained in the post-treatment liquid and that remains after changing its form due to heating and drying after post-treatment, etc.
- the "amount of silicone component” can be based on the amount of Si detected (mass%) that can be measured by quantitative analysis using energy dispersive X-ray spectroscopy (EDX) (hereinafter also referred to as "EDX").
- EDX energy dispersive X-ray spectroscopy
- the ratio of the amount of silicone component can also be determined by the amount of Si detected.
- the ratio (%) of the amount of silicone component means the ratio (%) of the amount of Si detected.
- FIG. 1 is a schematic cross-sectional view showing an example of the configuration of the printed textile according to the embodiment of the present disclosure.
- the printed textile 10 has a treatment agent (treatment components in the ink and post-treatment liquid (or pre-treatment liquid, ink and post-treatment liquid) remaining after the production of the printed textile) containing a pigment 1, binder resin particles 2 and a silicone component 3 attached to the image forming region 10PR.
- the pigment 1 and the binder resin particles 2 are components derived from the ink.
- the silicone component 3 is a component derived from the silicone oil contained in the post-treatment liquid.
- the post-treatment liquid containing the ink and silicone oil will be described in detail in "2. Method for producing a printed textile" later.
- the silicone component 3 is present on both the front surface 10Sf of the printed material and the back surface 10Sb of the printed material in the image forming area 10PR.
- front surface of the printed textile means the surface of the printed textile onto which ink and post-treatment liquid (or pre-treatment liquid, ink and post-treatment liquid) are ejected, etc., in the image formation area of the printed textile.
- front surface of the printed textile means the area near the front surface of the printed textile measured under conditions described in detail later in the Examples.
- rear surface of the printed textile means the surface opposite the surface of the printed textile onto which ink and post-treatment liquid (or pre-treatment liquid, ink and post-treatment liquid) are ejected, etc., in the image formation area of the printed textile.
- rear surface of the printed textile means the area near the back surface of the printed textile measured under conditions described in detail later in the Examples.
- the inner layer portion between the front surface and the back surface of the printed material means the inner portion of the printed material sandwiched between them.
- the ratio of the amount of silicone component 3 on the back surface 10Sb of the printed product to the amount of silicone component 3 on the front surface 10Sf of the printed product is preferably 70% or less.
- the abrasion fastness, especially the wet abrasion fastness, of the printed product 10 can be improved.
- the lower limit of the ratio of the amount of silicone component 3 on the back surface 10Sb of the printed product to the amount of silicone component 3 on the front surface 10Sf of the printed product is not particularly limited, but is preferably more than 15%. When the ratio of the amount of silicone component 3 is more than 15%, the printed product 10 reliably has a good texture.
- the degree of its original texture differs depending on the type of the printed product. Therefore, the degree of texture of the printed product 10 when the ratio of the amount of silicone component 3 is more than 15% may also differ depending on the type of the printed product.
- the pigment 1 is preferably present on the front surface 10Sf of the printed material, and in the inner layer portion 10M of the printed material between the front surface 10Sf of the printed material and the back surface 10Sb of the printed material.
- the pigment 1 is not present on the back surface 10Sb of the printed textile. If the pigment 1 is not present on the back surface 10Sb of the printed textile, the color of the image of the printed textile 10 can be made more vivid. Furthermore, in such a case, it is also expected that the texture of the back side of the printed textile 10 can be made better. Furthermore, in the printed textile 10 according to this embodiment, as shown in FIG. 1, it is preferable that the silicone component 3 is present in the region of the back surface 10Sb of the printed textile facing the region of the front surface 10Sf of the printed textile where the pigment 1 is present in the image forming region 10PR. In other words, it is preferable that the penetration of the ink (pigment 1) into the vicinity of the back surface of the printed textile is suppressed in the image forming region 10PR, while the post-treatment liquid (silicone component 3) penetrates around the ink.
- a permeation gradient in which the amount of silicone components decreases from the front surface to the back surface of the printed item can be formed by selecting an appropriate method for ejecting, applying, or coating the ink and post-treatment liquid (or pre-treatment liquid, ink and post-treatment liquid).
- a printed item having such a permeation gradient of silicone components can be produced by using an inkjet printing method or a spraying method.
- the ink and post-treatment liquid (or pre-treatment liquid, ink and post-treatment liquid) are ejected onto the printing target using a wet-on-wet inkjet printing method
- the post-treatment liquid is ejected before the ink (or ink and pre-treatment liquid) dries.
- the permeation of the ink (pigment 1) is easily suppressed, and ultimately, a printed item having the above-mentioned permeation gradient of silicone components can be more easily produced.
- the ejection amount and total ejection amount of the post-treatment liquid per time, the ejection interval of the ink and the post-treatment liquid, the type of pigment in the ink, the ink properties such as the content, the silicone oil content in the post-treatment liquid, the viscosity of the post-treatment liquid, and other factors are also taken into consideration, and by appropriately adjusting the ejection amount and total ejection amount of the post-treatment liquid per time, the imparting amount and total imparting amount, the application amount and total application amount, etc., the ratio of the amount of the silicone component on the back surface to the front surface of the printed item can be controlled to be within the above numerical range.
- the printed item according to this embodiment is preferably an inkjet printed item produced by applying an inkjet printing method.
- the printed item according to this embodiment can be produced by ejecting, applying or coating the ink and the post-treatment liquid containing silicone oil in this order onto the desired image formation area on the subject to be printed using any method known to those skilled in the art, such as inkjet printing, spraying or immersion, and then drying by heating as appropriate.
- the subject to be printed may be treated with a pre-treatment liquid prior to ejecting, applying or coating the ink.
- the optionally used pre-treatment liquid, as well as the ink and post-treatment liquid will be described below.
- the optionally used pretreatment liquid is not particularly limited as long as it is any pretreatment liquid known to those skilled in the art.
- the pretreatment liquid may contain, for example, a cationic polymer, an aqueous solvent, and a component (e.g., a surfactant) that is added as needed.
- the cationic polymer contained in the pretreatment liquid may be a cationic polymer that is positively charged.
- cationic polymers include ammonium-containing polymers, amine-containing polymers, polyallylamine, polyvinylamine, polyimine, polyvinylpyrrolidone, polyethyleneimine, polyvinylpyridine, aminoacetalized polyvinyl alcohol, ionene polymers, polyvinylimidazole, polyvinylbenzylphosphonium, polyalkylallylammonium, polyamidine, polyamine sulfone, and other cationic polymers.
- the cationic polymer contains one or more selected from quaternary ammonium-containing polymers, diallyldimethylammonium sulfur dioxide copolymers, diallyldimethylammonium chloride acrylamide copolymers, diallyldimethylammonium chloride polymers, dimethylamine-ammonia-epichlorohydrin polycondensates, and dimethylamine-ammonia-epichlorohydrin polycondensates.
- the weight average molecular weight of the cationic polymer is not particularly limited, but is preferably about 1,000 to 10,000.
- the content of the cationic polymer is also not particularly limited, but is preferably 0.3% by mass or more and 35% by mass or less relative to the total mass of the pretreatment liquid.
- the aqueous solvent contained in the pretreatment liquid is not particularly limited, but typically consists of water or water and an organic solvent.
- Organic solvents include, but are not limited to, glycols, alcohols, aliphatic hydrocarbons, aromatic hydrocarbons, ketones, esters, ethers, vegetable oils, etc.
- Water-soluble organic solvents include, for example, polyhydric alcohols, ether compounds of polyhydric alcohols, nitrogen-containing compounds, alcohol compounds, sulfur-containing compounds, propylene carbonate, ethylene carbonate, etc. Of these, it is preferable to use glycols such as propylene glycol. These can be used alone or in combination of two or more.
- the content is preferably 3% by mass or more and 50% by weight or less relative to the total mass of the pretreatment liquid.
- the pretreatment liquid may contain a surfactant for the purpose of adjusting the surface tension to an appropriate level.
- Surfactants that can be used are not particularly limited, but examples include nonionic surfactants, cationic surfactants, and anionic surfactants.
- the content is preferably 0.1% by mass or more and 5% by mass or less relative to the total mass of the pretreatment liquid.
- the pretreatment liquid may be prepared by any method known to those skilled in the art. For example, a column is first filled with a basic ion exchange resin, and a cationic polymer is passed through the resin to obtain a regulated cationic polymer with a reduced halogen ion concentration. The regulated cationic polymer obtained is then mixed with an aqueous solvent and optional components (e.g., surfactants, etc.) to obtain a pretreatment liquid.
- a column is first filled with a basic ion exchange resin, and a cationic polymer is passed through the resin to obtain a regulated cationic polymer with a reduced halogen ion concentration.
- the regulated cationic polymer obtained is then mixed with an aqueous solvent and optional components (e.g., surfactants, etc.) to obtain a pretreatment liquid.
- the ink is not particularly limited as long as it is any ink containing a pigment and binder resin particles known to those skilled in the art.
- the ink contains, for example, a pigment, binder resin particles, and an aqueous medium.
- the ink may further contain at least one selected from the group consisting of a surfactant and a polyol, as necessary. These components will be described below.
- the pigment is dispersed in an aqueous medium.
- the D50 of the pigment is preferably 30 nm or more and 250 nm or less.
- the measured value of the volume median diameter ( D50 ) is the median diameter measured using a laser diffraction/scattering type particle size distribution measuring device ("LA-950" manufactured by Horiba, Ltd.).
- Examples of pigments include yellow pigments, orange pigments, red pigments, blue pigments, purple pigments, and black pigments.
- Examples of yellow pigments include C.I. Pigment Yellow (74, 93, 95, 109, 110, 120, 128, 138, 139, 151, 154, 155, 173, 180, 185, and 193).
- Examples of orange pigments include C.I. Pigment Orange (34, 36, 43, 61, 63, and 71).
- Examples of red pigments include C.I. Pigment Red (122 and 202).
- Examples of blue pigments include C.I. Pigment Blue (15, more specifically 15:3).
- Examples of purple pigments include C.I. Pigment Violet (19, 23, and 33).
- An example of a black pigment is C.I. Pigment Black (7).
- the pigment content is 1% by mass or more and 12% by mass or less, based on the total mass of the ink.
- the image density of the printed textile produced can be improved.
- an ink with high fluidity can be obtained.
- the aqueous medium contained in the ink is a medium whose main component is water.
- the aqueous medium may function as a solvent or as a dispersion medium.
- Specific examples of the aqueous medium include water, or a mixture of water and a polar solvent.
- Examples of polar solvents contained in the aqueous medium include methanol, ethanol, isopropyl alcohol, butanol, and methyl ethyl ketone.
- the water content in the aqueous medium is preferably 90% by mass or more, and particularly preferably 100% by mass.
- the aqueous medium content is preferably 5% by mass or more and 70% by mass or less, and more preferably 40% by mass or more and 60% by mass or less, based on the total mass of the ink.
- the binder resin particles exist in the form of dispersed particles in an aqueous medium.
- the binder resin particles function as a binder that bonds the printing subject to the pigment. Therefore, when an ink contains binder resin particles, it is possible to obtain a printed item with excellent pigment fixation.
- the resin contained in the binder resin particles may be a urethane resin, a (meth)acrylic resin, a styrene-(meth)acrylic resin, a styrene-maleic acid copolymer, a vinylnaphthalene-(meth)acrylic acid copolymer, a vinylnaphthalene-maleic acid copolymer, etc.
- the resin contained in the binder resin particles is preferably a urethane resin.
- the content of binder resin particles is preferably 1% by mass or more and 20% by mass or less, based on the total mass of the ink. If the content of binder resin particles is 1% by mass or more, a printing object with excellent pigment fixation can be obtained. On the other hand, if the content of binder resin particles is 20% by mass or less, the ink can be stably ejected onto the printing object.
- the ink contains a surfactant
- surfactants include anionic surfactants, cationic surfactants, nonionic surfactants, and amphoteric surfactants.
- the surfactant contained in the ink is preferably a nonionic surfactant.
- the nonionic surfactant is preferably a surfactant having an acetylene glycol structure, and more preferably an acetylene diol ethylene oxide adduct.
- the HLB value of the surfactant is preferably 3 or more and 20 or less.
- the content of the surfactant is preferably 0.1% by mass to 5.0% by mass, and more preferably 0.5% by mass to 2.0% by mass, based on the mass of the ink.
- the viscosity of the ink can be adjusted appropriately.
- polyols contained in the ink include ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, and glycerin.
- the ink may further contain known additives (more specifically, dissolution stabilizers, drying inhibitors, antioxidants, viscosity adjusters, pH adjusters, anti-mold agents, etc.) as necessary.
- additives more specifically, dissolution stabilizers, drying inhibitors, antioxidants, viscosity adjusters, pH adjusters, anti-mold agents, etc.
- the ink may be prepared by any method known to those skilled in the art.
- the ink may be prepared by using a mixer to mix the pigment, binder resin particles, aqueous medium, and components added as required (e.g., surfactant, polyol, etc.).
- the mixing time is, for example, from 1 minute to 30 minutes.
- the post-treatment liquid is not particularly limited as long as it is any post-treatment liquid containing silicone oil and known to those skilled in the art.
- the post-treatment liquid contains, for example, emulsified particles containing silicone oil, an aqueous medium, and components added as necessary (for example, acid, base, polyol, dispersant, etc.).
- the emulsified particles are, for example, dispersed in the aqueous medium of the post-treatment liquid. That is, the post-treatment liquid is an emulsion, more specifically, an oil-in-water (O/W) type emulsion.
- O/W oil-in-water
- the average particle size of the emulsion particles containing silicone oil is preferably 100 nm or more and 250 nm or less.
- the post-treatment liquid has a better texture, can produce a printed product with better friction fastness, and has excellent ejection properties from the processing head of the inkjet printing device.
- the average particle size of the emulsion particles means the harmonic mean particle size (also called the cumulant mean particle size) based on the scattered light intensity standard calculated based on the cumulant method.
- the average particle size of the emulsion particles is measured in accordance with the method described in ISO 13321:1996 (Particle size analysis-Photon correlation spectroscopy).
- the silicone oil contained in the emulsion particles is one or more of ionic group-containing silicone oil and non-modified silicone oil.
- the ionic group-containing silicone oil and non-modified silicone oil are explained below.
- Ionic group-containing silicone oil is a modified silicone oil, more specifically, an ionic group-modified silicone oil.
- ionic group-modified silicone oil include modified silicone oils in which ionic groups have been introduced into the side chains, and modified silicone oils in which ionic groups have been introduced into the terminal groups.
- the modified silicone oil having an ionic group introduced into the side chain has a first terminal group represented by the following formula (1a), a repeating unit represented by the following formula (1b), a repeating unit represented by the following formula (1c), and a second terminal group represented by the following formula (1d).
- R 1 indicates a group containing an ionic group.
- the ionic group of the group containing an ionic group is preferably an amino group, a carboxy group, a phenolic hydroxy group, or a silanol group.
- the modified silicone oil having an ionic group introduced into the terminal group has a first terminal group represented by the following formula (2a), a repeating unit represented by the following formula (2b), and a second terminal group represented by the following formula (2c).
- R 2 in formula (2a) and R 3 in formula (2c) each independently represent a group containing an ionic group.
- the ionic group of the group containing an ionic group is preferably an amino group, a carboxy group, a phenolic hydroxy group, or a silanol group.
- the ionic group-containing silicone oil preferably contains at least one selected from the group consisting of amino-modified silicone oil, carboxy-modified silicone oil, phenol-modified silicone oil, and silanol-modified silicone oil.
- Non-modified silicone oil is dimethylpolysiloxane.
- the silicone oil content in the post-treatment liquid is preferably 5% by mass or more and 15% by mass or less.
- a silicone oil content of 5% by mass or more the texture of the printed item can be improved, and a printed item with superior friction fastness can be produced.
- a silicone oil content of 15% by mass or less the ejection properties of the post-treatment liquid from the processing head can be improved.
- the viscosity of silicone oil is preferably 500 mm 2 /s (i.e., mm 2 /sec) or more.
- the viscosity of silicone oil means the kinetic viscosity at 25°C, and is measured according to the method described in JIS (Japanese Industrial Standards) Z8803:2011 (viscosity measurement method for liquid). For example, the silicone oil is extracted from the post-treatment liquid with toluene, washed, and dried to separate the silicone oil from the post-treatment liquid, and the viscosity of the silicone oil can be measured.
- the aqueous medium contained in the post-treatment liquid is a medium whose main component is water.
- the aqueous medium may function as a solvent or as a dispersion medium.
- Specific examples of the aqueous medium include water, or a mixture of water and a polar solvent.
- Examples of polar solvents contained in the aqueous medium include methanol, ethanol, isopropyl alcohol, butanol, and methyl ethyl ketone.
- the water content in the aqueous medium is preferably 90% by mass or more.
- the aqueous medium content is preferably 50% by mass or more and 90% by mass or less with respect to the total mass of the post-treatment liquid.
- the post-treatment liquid may further contain an acid, a base, a polyol, etc., as necessary.
- Examples of the acid include strong acids such as hydrochloric acid, paratoluenesulfonic acid, and sulfuric acid, and weak acids such as benzoic acid and acetic acid.
- Examples of the base include sodium hydroxide.
- the viscosity of the post-treatment liquid can be suitably adjusted.
- examples of polyols contained in the post-treatment liquid include ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, and glycerin.
- the post-treatment liquid may be prepared by any method known to those skilled in the art.
- a homogenizer is used to mix and emulsify silicone oil, an aqueous medium, and optional added components (e.g., an acid or base, and a polyol).
- optional added components e.g., an acid or base, and a polyol.
- a raw emulsion containing emulsified particles may be prepared in advance, and the raw emulsion, the aqueous medium, and, if necessary, a polyol may be mixed to obtain the post-treatment liquid.
- the raw emulsion may contain, for example, silicone oil, a portion of the aqueous medium, and an acid or base that is added if necessary.
- the emulsification time is, for example, 5 minutes to 1 hour.
- the emulsification temperature is, for example, 5°C to 40°C.
- the content of the raw emulsion is, for example, 15% by mass to 50% by mass relative to the total mass of the post-treatment liquid.
- FIG. 2 shows a side view of an example of the configuration of a portion of an inkjet textile printing device that can be used to produce a printed item according to an embodiment of the present disclosure.
- FIG. 2 mainly shows each component in a schematic manner. The size, number, etc. of each illustrated component may be changed as appropriate.
- the flatbed type inkjet printing device (part) 20 shown in Figure 2 ejects the pretreatment liquid, ink, and posttreatment liquid described above onto the printing object P.
- the inkjet printing device 20 shown in FIG. 2 includes an ink head 4, a pretreatment liquid head 5, a posttreatment liquid head 6, and a mounting table 7.
- the ink head 4 includes a first ink head 4a, a second ink head 4b, a third ink head 4c, and a fourth ink head 4d.
- the pretreatment liquid head 5 and the posttreatment liquid head 6 eject the pretreatment liquid and the posttreatment liquid, respectively, onto at least the image formation area of the printing object P.
- the pretreatment liquid head 5 and the posttreatment liquid head 6 are not particularly limited, but examples thereof include a piezoelectric head and a thermal inkjet head.
- the ink head 4 ejects ink onto the image forming area of the printing object P.
- the first ink head 4a, the second ink head 4b, the third ink head 4c, and the fourth ink head 4d of the ink head 4 each eject ink of a different color.
- the ink head 4 is not particularly limited, but examples thereof include a piezoelectric head and a thermal inkjet head.
- the printing object P is placed on the mounting table 7.
- a pretreatment liquid head 5, ink head 4, and posttreatment liquid head 6 are disposed above the mounting table 7 so that pretreatment liquid, ink, and posttreatment liquid can be ejected onto the printing object P.
- the mounting table 7 moves horizontally in a direction from the pretreatment liquid head 5 toward the posttreatment liquid head 6 (e.g., to the right in Figure 1). As the mounting table 7 moves horizontally, the printing object P on the mounting table 7 is transported.
- the placement table 7 on which the print target P is placed moves horizontally, and the print target P is transported to a position facing the pretreatment liquid head 5.
- Pretreatment liquid is ejected from the pretreatment liquid head 5 onto the print target P.
- the pretreatment liquid head 5 may eject pretreatment liquid only onto the image formation area of the print target P, may eject pretreatment liquid onto an area wider than the image formation area of the print target P, or may eject pretreatment liquid onto the entire surface of the print target P.
- it is preferable that the pretreatment liquid head 5 ejects pretreatment liquid only onto the image formation area of the print target P.
- the printing object P is transported to a position facing the ink head 4. Ink is discharged from the ink head 4 to the image forming area of the printing object P.
- the ink discharge amount discharge amount per time and total discharge amount
- the ink discharge amount (discharge amount per time and total discharge amount) for the printing object P needs to be appropriately adjusted while considering factors such as the type of the printing object P, the type of pigment in the ink, the physical properties of the ink such as the content, the discharge amount per time and the total discharge amount of the post-treatment liquid described later, the content of silicone oil in the post-treatment liquid, and the physical properties of the post-treatment liquid such as the viscosity of the post-treatment liquid.
- the amount of ink ejected is preferably 5 g/m2 or more and 40 g/m2 or less, more preferably 10 g/m2 or more and 40 g/m2 or less , and even more preferably 20 g/ m2 or more and 40 g/ m2 or less.
- total amount ejected is preferably 5 g/m2 or more and 40 g/m2 or less, more preferably 10 g/m2 or more and 40 g/m2 or less , and even more preferably 20 g/ m2 or more and 40 g/ m2 or less.
- the post-treatment liquid head 6 ejects the post-treatment liquid onto at least the image formation area of the printing object P.
- the post-treatment liquid head 6 may eject the post-treatment liquid onto only the image formation area of the printing object P.
- the post-treatment liquid head 6 may eject the post-treatment liquid onto an area wider than the image formation area of the printing object P.
- the ejection amount of the post-treatment liquid ejection amount per ejection and total ejection amount
- the ejection amount of the post-treatment liquid ejection amount per ejection and total ejection amount
- the amount of the post-treatment liquid discharged (amount discharged per time and total amount discharged) on the printing object P must be appropriately adjusted while considering factors such as the type of the printing object P, the amount of the ink discharged per time and the total amount discharged, the type of pigment in the ink, the physical properties of the ink such as the content, the content of silicone oil in the post-treatment liquid, and the physical properties of the post-treatment liquid such as the viscosity of the post-treatment liquid.
- the amount of the post-treatment liquid discharged is preferably 2 g/m 2 or more and less than 100 g/m 2 , more preferably 3 g/m 2 or more and 60 g/m 2 or less, even more preferably 4 g/m 2 or more and 45 g/m 2 or less, and particularly preferably 5 g/m 2 or more and 40 g/m 2 or less.
- the placement table 7 on which the printing object P is placed moves further horizontally, and the printing object P is transported to a position facing the heating unit (not shown).
- the heating unit heats the printing object P, thereby drying the pre-treatment liquid, ink, and post-treatment liquid.
- the heating temperature is, for example, 120°C or higher and 180°C or lower.
- the heating time is, for example, 1 minute or higher and 10 minutes or lower.
- the heating causes the volatile components contained in the pre-treatment liquid, ink, and post-treatment liquid to evaporate, promoting the fixation of the pre-treatment liquid, ink, and post-treatment liquid to the printing object P, and an image is formed using ink.
- a printed item is produced in which a treatment agent containing a pigment, binder resin particles, and a silicone component is attached to the printing object, and which has a penetration gradient such that the amount of silicone component decreases from the front side to the back side of the printed item.
- the printed material produced in this way has a penetration gradient of the silicone component as shown in Figure 1, and therefore has good texture and abrasion fastness properties.
- a spray or the like for applying the post-treatment liquid may be used to form a penetration gradient in the amount of silicone component.
- the mounting table 7 moves horizontally in the example of the manufacturing method described above, but the mounting table 7 may be fixed and the pretreatment liquid head 5, ink head 4, and posttreatment liquid head 6 may move horizontally to eject any of the pretreatment liquid, ink, and posttreatment liquid.
- the printed material according to this embodiment may be produced using an inkjet printing device that is not a flatbed type.
- FIG. 3 shows a perspective view of an example of the overall configuration of an inkjet printer that can be used to produce a printed item according to an embodiment of the present disclosure.
- the inkjet printer 1000 shown in FIG. 3 is suitable for use in digital textile printing, which uses an inkjet method to print images such as letters and patterns on a textile object made of fabric such as woven or knitted fabric. Alternatively, the inkjet printer 1000 may be used to print various images on a textile object such as a paper sheet or a resin sheet.
- FIG. 4 is a schematic cross-sectional view taken along line II-II in FIG. 3.
- the inkjet printer 1000 is a printer that prints images on a wide and long workpiece W (subject to be printed) using an inkjet method.
- the width of the workpiece W is several meters
- the inkjet printer 1000 includes an apparatus frame 100, and a work transport section 200 and a carriage 30 that are incorporated into the apparatus frame 100.
- the left-right direction is the main scanning direction S (see Figure 5) when printing on the workpiece W
- the direction from the rear to the front is the sub-scanning direction (the transport direction F of the workpiece W, which intersects with the main scanning direction S).
- the device frame 100 forms a framework for mounting various components of the inkjet printer 1000.
- the work transport unit 200 is a mechanism that intermittently feeds (transports) the work W so that the work W progresses in a transport direction F from rear to front in the printing area where the inkjet printing process is performed.
- the carriage 30 is equipped with the ink head 4, pre-treatment liquid head 5, post-treatment liquid head 6, and sub-tank 70, and moves back and forth in the main scanning direction S (left-right direction) that intersects with the transport direction F of the work W during the inkjet printing process.
- the device frame 100 includes a central frame 111, a right frame 112, and a left frame 113.
- the central frame 111 forms a framework for mounting various components of the inkjet printer 1000, and has a left-right width corresponding to the work transport section 200.
- the right frame 112 and the left frame 113 are erected to the right and left, respectively, of the central frame 111.
- Between the right frame 112 and the left frame 113 is the printing area 12 where printing processing is performed on the work W.
- the right frame 112 forms the maintenance area 13.
- the maintenance area 13 is an area where the carriage 30 is retracted when printing processing is not being performed.
- cleaning processing, purging processing, etc. of the nozzles (ejection holes) of the ink head 4, pre-treatment liquid head 5, and post-treatment liquid head 6 are performed.
- Caps are also fitted into the maintenance area 13.
- the left frame 113 forms the turn-around area 14 of the carriage 30.
- the turn-around area 14 is an area where the carriage 30 temporarily enters when it performs a main scan in the opposite direction after performing a main scan in the opposite direction from right to left in printing processing.
- a carriage guide 15 is attached to the upper side of the device frame 100 to allow the carriage 30 to move back and forth in the left-right direction.
- the carriage guide 15 is a flat member that is long in the left-right direction, and is disposed above the work transport section 200.
- a timing belt 16 is attached to the carriage guide 15 so that it can move in a circular motion in the left-right direction (main scanning direction).
- the timing belt 16 is an endless belt that is driven to move in a circular motion in the left or right direction.
- the carriage guide 15 is equipped with a pair of upper and lower guide rails 17 that extend parallel to the left and right and that hold the carriage 30 in a state in which it can move back and forth in the main scanning direction S.
- the carriage 30 engages with the guide rails 17.
- the carriage 30 is also fixed to the timing belt 16. As the timing belt 16 moves orbitally to the left or right, the carriage 30 moves left or right along the carriage guide 15 while being guided by the guide rails 17.
- the work transport section 200 includes a feed roller 21 that pays out the work W before printing, and a take-up roller 22 that takes up the work W after printing.
- the feed roller 21 is located at the rear lower part of the device frame 100, and is the take-up shaft of the feed roll WA, which is a roll of the work W before printing.
- the take-up roller 22 is located at the front lower part of the device frame 100, and is the take-up shaft of the take-up roll WB, which is a roll of the work W after the printing process.
- the take-up roller 22 is provided with a first motor M1 that drives the take-up roller 22 to rotate around its axis and perform the winding operation of the work W.
- the path between the delivery roller 21 and the take-up roller 22, passing through the printing area 12, is the transport path for the work W.
- a first tension roller 23 applies a predetermined tension to the work W on the upstream side of the transport roller 25.
- the work guide 24 changes the transport direction of the work W from upward to forward, allowing the work W to enter the printing area 12.
- the transport roller 25 is a roller that generates a transport force that intermittently feeds the workpiece W in the printing area 12.
- the transport roller 25 is driven to rotate about its axis by the second motor M2, and intermittently transports the workpiece W forward (predetermined transport direction F) so that the workpiece W passes through the printing area 12 (image forming position) facing the carriage 30.
- the pinch roller 26 is disposed to face the transport roller 25 from above, and forms a transport nip portion with the transport roller 25.
- the turn-back roller 27 changes the transport direction of the work W that has passed through the printing area 12 from the forward direction to the downward direction, and guides the work W after the printing process to the take-up roller 22.
- the second tension roller 28 applies a predetermined tension to the work W downstream of the transport roller 25.
- a platen 29 is disposed below the transport path of the work W in the printing area 12.
- the carriage 30 is supported by a cantilever on the guide rail 17 and moves back and forth in the main scanning direction S (left and right in Figs. 3 and 4) that intersects with the transport direction F (orthogonal in Figs. 3 and 4).
- the carriage 30 comprises a carriage frame 30A, and an ink head 4, a pre-treatment liquid head 5, a post-treatment liquid head 6, and a sub-tank 70 that are mounted on the carriage frame 30A (see Fig. 3).
- the carriage frame 30A includes a head support frame 31 and a back frame 32.
- the head support frame 31 is a horizontal plate that holds the ink head 4, pre-treatment liquid head 5, and post-treatment liquid head 6 described above.
- the back frame 32 is a vertical plate that extends upward from the rear edge of the head support frame 31. As described above, the timing belt 16 is fixed to the back frame 32. Also, the guide rail 17 is engaged with the back frame 32. That is, in the example shown in FIG. 4, the back frame 32 is an engagement portion that is held in a cantilevered state by the guide rail 17.
- the head support frame 31 is a horizontal plate whose rear end side is supported in a cantilevered state by the engagement portion on the guide rail 17.
- the cantilevered state refers to a state in which the engagement portion (back frame 32), which is the portion of the carriage 30 that is held by the guide rail 17, which is a holding member, is present only on one side, either upstream or downstream, from the center of the carriage 30 in the transport direction F, and no other engagement portion is present on the opposite side to the side where the engagement portion is present.
- the engagement portion may also be located outside the range in the transport direction F where the ink head 4 and the processing head are located. In other words, the engagement portion may be located only upstream or only downstream of the range in the transport direction F where the ink head 4, the pre-treatment liquid head 5, and the post-treatment liquid head 6 are located.
- Fig. 5 is an enlarged perspective view of the carriage shown in Fig. 3.
- Fig. 5 shows the transport direction F (sub-scanning direction) of the workpiece W and the main scanning direction S, which is the movement direction of the carriage 30.
- Fig. 5 shows an example in which the carriage 30 is equipped with a plurality of ink heads 4 that eject ink for image formation onto the workpiece W, a pre-treatment liquid head 5 and a post-treatment liquid head 6 that eject non-color-forming treatment liquid, and a plurality of sub-tanks 70 that supply ink, pre-treatment liquid, and post-treatment liquid to these ink heads 4, pre-treatment liquid head 5, and post-treatment liquid head 6.
- Each ink head 4 has a number of nozzles (ink ejection holes) that eject ink droplets using an ejection method such as a piezoelectric method using a piezoelectric element or a thermal method using a heating element, and ink passages that guide ink to the nozzles.
- an ejection method such as a piezoelectric method using a piezoelectric element or a thermal method using a heating element
- ink passages that guide ink to the nozzles.
- the ink for example, the inks described in detail above can be used.
- the multiple ink heads 4 are capable of ejecting eight colors of ink.
- the ink heads 4 are mounted on the head support frame 31 of the carriage 30 so as to be aligned in two rows in the main scanning direction S. Each color ink head 4 has two heads.
- the ink heads 4 have a first upstream ink head 41A and a first downstream ink head 41B. These ink heads 4 eject, for example, yellow ink.
- the ink heads 4 also have a second upstream ink head 42A and a second downstream ink head 42B. These ink heads 4 eject, for example, magenta ink.
- two ink heads 4 that eject ink of the same color are arranged at positions offset from each other in the transport direction F and the main scanning direction S. These two ink heads 4 form a set, and a total of eight sets of ink heads 4 (41A-48A, 41B-48B) eject ink of different colors.
- the pre-treatment liquid head 5 and the post-treatment liquid head 6 are disposed at different positions from the ink head 4 in the transport direction F.
- the pre-treatment liquid head 5 is disposed upstream of the ink head 4 in the transport direction F.
- FIG. 5 shows an example in which one pre-treatment liquid head 5 is disposed near the left end of the array of ink heads 4.
- the post-treatment liquid head 6 is disposed downstream of the ink head 4 in the transport direction F.
- FIG. 5 shows an example in which one post-treatment liquid head 6 is disposed at the right end of the array of ink heads 4.
- multiple pre-treatment liquid heads 5 or multiple post-treatment liquid heads 6 may be disposed.
- the series of heads along the main scanning direction S, which is made up of the ink heads 4, pretreatment liquid heads 5, and posttreatment liquid heads 6, is referred to as a row of heads, or simply as a row.
- the series of heads along the transport direction F, which is made up of the ink heads 4, pretreatment liquid heads 5, and posttreatment liquid heads 6, is referred to as a row of heads, or simply as a row.
- the pretreatment liquid head 5 ejects pretreatment liquid for performing a predetermined pretreatment on the workpiece W.
- the pretreatment liquid is ejected from the pretreatment liquid head 5 to a position on the workpiece W where ink has not yet been ejected from the ink head 4.
- the pretreatment liquid may be the same as that described above.
- the post-treatment liquid head 6 ejects post-treatment liquid for performing a predetermined post-treatment on the workpiece W to which ink has been attached.
- the post-treatment liquid is ejected from the post-treatment liquid head 6 to the position of the workpiece W after the ink has been ejected from the ink head 4.
- the post-treatment liquid may be the same as that described above.
- the amount of post-treatment liquid ejected is adjusted to an appropriate amount so that a penetration gradient is formed in which the amount of silicone component decreases from the front side to the back side of the printed material, as described above.
- pretreatment liquid, ink, and posttreatment liquid are ejected in that order onto the workpiece W in the areas where colors will be printed according to the image.
- the ink may be of one color or multiple colors.
- pretreatment liquid and posttreatment liquid are generally not ejected either.
- openings 31H are provided at the locations of the heads on the head support frame 31.
- the ink head 4, pre-treatment liquid head 5, and post-treatment liquid head 6 are attached to the head support frame 31 so as to fit into the respective openings 31H.
- Nozzles arranged on the lower end surface of each head are exposed from each opening 31H.
- the multiple sub-tanks 70 are supported by the carriage 30 above each head (ink head 4, pre-treatment liquid head 5, and post-treatment liquid head 6) via a holding frame (not shown).
- the multiple sub-tanks 70 are provided corresponding to each of the ink head 4, pre-treatment liquid head 5, and post-treatment liquid head 6.
- Ink or treatment liquid is supplied to each sub-tank 70 from a main tank 90 that contains ink and treatment liquid, and these are supplied to each head.
- Each sub-tank 70 and each head are connected by a pipe (not shown).
- the multiple subtanks 70 include a first supply subtank 71A to an eighth supply subtank 78A, a pre-processing supply subtank 7FA, and a post-processing supply subtank 7RA arranged on the rear side along the main scanning direction S. Furthermore, the multiple subtanks 70 include a first recovery subtank 71B to an eighth recovery subtank 78B, a pre-processing recovery subtank 7FB, and a post-processing recovery subtank 7RB arranged on the front side along the main scanning direction S.
- the first supply subtank 71A and the first recovery subtank 71B located on the far left side of the carriage 30 store, for example, yellow ink containing a pigment.
- the first supply subtank 71A supplies yellow ink to the first upstream ink head 41A and the first downstream ink head 41B (both of which are also referred to as supply destinations).
- the first recovery subtank 71B stores the yellow ink recovered from the first upstream ink head 41A and the first downstream ink head 41B. As described above, a portion of the yellow ink is ejected toward the workpiece W from the first upstream ink head 41A and the first downstream ink head 41B.
- the second supply subtank 72A supplies magenta ink to the second upstream ink head 42A and the second downstream ink head 42B.
- the second recovery subtank 72B stores the magenta ink recovered from the second upstream ink head 42A and the second downstream ink head 42B.
- the other sub-tanks, numbered 3 to 8, have the same structure and function as described above.
- the pre-treatment supply sub-tank 7FA supplies pre-treatment liquid to the pre-treatment liquid head 5, and the pre-treatment recovery sub-tank 7FB recovers pre-treatment liquid from the pre-treatment liquid head 5.
- the post-treatment supply sub-tank 7RA supplies post-treatment liquid to the post-treatment liquid head 6, and the post-treatment recovery sub-tank 7RB recovers post-treatment liquid from the post-treatment liquid head 6.
- the inkjet printer 1000 shown in Figures 3 to 5 is an all-in-one printer in which three types of heads, the ink head 4, the pretreatment liquid head 5, and the posttreatment liquid head 6, are mounted on a single carriage 30.
- the pretreatment liquid ejection process and the posttreatment liquid ejection process can be executed integrally. This makes it possible to simplify the textile printing process, make the textile printing device more compact, etc.
- the inkjet printer 1000 shown in Figures 3 to 5 performs printing on the workpiece W using a serial printing method. Specifically, if the workpiece W is wide, it is generally not possible to print while continuously feeding the workpiece W.
- the serial printing method is a printing method in which the carriage 30 carrying the ink heads 4 of each color moves back and forth in the main scanning direction S, and the workpiece W is intermittently fed in the transport direction F.
- a strip image is printed while the carriage 30 moves in the forward direction, which is one of the main scanning directions S.
- the feed of the workpiece W is stopped.
- the workpiece W is sent out in the transport direction F by a specified pitch.
- the carriage 30 waits in the turn-back area 14 on the left end side.
- the carriage 30 turns back in the return direction, which is opposite to the forward direction, as the timing belt 16 moves in reverse.
- the workpiece W is stationary.
- the carriage 30 prints the next strip image upstream of the strip image printed during the forward movement. The same operation is repeated thereafter.
- a printed matter according to a first aspect of the present disclosure is a printed matter in which a treatment agent containing a pigment, binder resin particles, and a silicone component is adhered to a printing subject,
- the silicone component is present on both the front surface and the back surface of the print, and
- the amount of the silicone component is less on the back surface than on the front surface.
- This print has good texture and abrasion resistance.
- the printed material according to the second aspect of the present disclosure is the printed material according to the first aspect, in which the ratio of the amount of the silicone component on the back surface to the amount of the silicone component on the front surface is 70% or less.
- the printed material according to the third aspect of the present disclosure is the printed material according to the second aspect, in which the ratio of the amount of the silicone component on the back surface to the amount of the silicone component on the front surface is greater than 15%.
- the printed item can be sure to have a good texture.
- the printed material according to the fourth aspect of the present disclosure is the printed material according to the third aspect, in which the ratio of the amount of the silicone component on the back surface to the amount of the silicone component on the front surface is 31% or more.
- the printed item can be more reliably provided with a good texture.
- the printed material according to the fifth aspect of the present disclosure is the printed material according to the fourth aspect, in which the ratio of the amount of the silicone component on the back surface to the amount of the silicone component on the front surface is 46% or more and 60% or less.
- the printed item can be more reliably provided with good texture and abrasion fastness properties (especially wet abrasion fastness).
- the printed material according to the sixth aspect of the present disclosure is a printed material according to any one of the first to fifth aspects, in which the pigment is present on the front surface of the printed material and in an inner layer portion between the front surface and the back surface of the printed material.
- This configuration allows the color of the printed image to be more vivid.
- the printed material according to the seventh aspect of the present disclosure is a printed material according to any one of the first to sixth aspects, in which the pigment is not present on the rear surface of the printed material.
- the printed item according to the eighth aspect of the present disclosure is a printed item according to any one of the first to seventh aspects, and the subject of printing is a polyester fabric.
- the printed material according to the ninth aspect of the present disclosure is a printed material according to any one of the first to eighth aspects, and is an inkjet printed material.
- various prints for evaluation were prepared by varying the ratio of the amount of detected Si on the back surface to the front surface of the print. Furthermore, the texture and friction fastness of each print for evaluation were evaluated. In addition, the cross-sections of the prints for evaluation prepared were observed to confirm the location of the pigment, and the color development of the prints for evaluation prepared was also evaluated.
- Example 1 The evaluation printed material of Example 1 was produced by ejecting the pre-treatment liquid, ink (Black) and post-treatment liquid in that order onto the polyester tropical material to be printed using an inkjet printer.
- the methods for producing the pre-treatment liquid, ink and post-treatment liquid, as well as the method for producing the evaluation printed material of Example 1 using these will be described below.
- a regulated cationic polymer solution to be contained in the pretreatment solution was prepared.
- a column was filled with 0.5 L of a strongly basic ion exchange resin (OH type), and 1 L of "PAS-A-5" (manufactured by Nittobo Medical Co., Ltd.) was passed through the column at a flow rate of 50 mL/min to obtain a regulated cationic polymer solution.
- "PAS-A-5" is a cationic polymer of a quaternary ammonium salt (diallyldimethylammonium chloride-sulfur dioxide copolymer).
- the solid content of the obtained regulated cationic polymer solution was 40%.
- a silicone emulsion to be contained in the post-treatment liquid was prepared. Specifically, 300 g of amino-modified silicone oil ("KF-864" manufactured by Shin-Etsu Chemical Co., Ltd., viscosity: 1,700 mm 2 /s, specific gravity: 0.98 (25°C), functional group equivalent: 3,800 g/mol), 600 g of ion-exchanged water, and 100 g of hydrochloric acid aqueous solution (concentration: 1 mol/L) were placed in a beaker.
- KF-864" manufactured by Shin-Etsu Chemical Co., Ltd., viscosity: 1,700 mm 2 /s, specific gravity: 0.98 (25°C), functional group equivalent: 3,800 g/mol
- 600 g of ion-exchanged water 600 g
- hydrochloric acid aqueous solution concentration: 1 mol/L
- the contents of the beaker were stirred at a rotation speed of 10,000 rpm for 15 minutes using a homogenizer ("Ultra Turrax T25" manufactured by IKA Corporation), and allowed to stand for 30 minutes.
- a homogenizer (“Ultra Turrax T25" manufactured by IKA Corporation)
- the contents of the beaker were filtered through a 120-mesh stainless steel filter to obtain a silicone emulsion.
- a post-treatment liquid was prepared using the silicone emulsion prepared as described above. Specifically, the post-treatment liquid was obtained by mixing 30 g of the silicone emulsion, 35 g of ion-exchanged water, and 35 g of propylene glycol.
- the third print head was filled with the post-treatment liquid prepared above.
- the pretreatment liquid, the ink (Black), and the posttreatment liquid were discharged from each head onto polyester tropical so that the discharge amounts (total discharge amounts) were 10 g/m 2 , 20 g/m 2 , and 5 g/m 2 , respectively.
- the droplet sizes discharged by the head were 18 pl/time for the ink and 9 pl/time for each treatment liquid.
- the ink was discharged the required number of times according to each total discharge amount.
- the ink and each treatment liquid were printed with an interval of 1 sec between them.
- the inkjet printing conditions were a cloth/head distance of 3 mm and a head temperature of 25° C.
- the printing target was heated in an oven at 160° C. for 3 minutes to dry the ink and both treatment liquids, and the evaluation printed material of Example 1 was obtained.
- Example 2 A printed textile for evaluation of Example 2 was produced in the same manner as in Example 1, except that the amount of post-treatment liquid discharged (total amount discharged) when producing a printed textile for evaluation was 20 g/m 2 .
- Example 3 A printed textile for evaluation of Example 3 was produced in the same manner as in Example 1, except that the amount of post-treatment liquid discharged (total amount discharged) when producing a printed textile for evaluation was 40 g/m 2 .
- Example 4 The printed fabric for evaluation in Example 4 was produced in the same manner as in Example 1, except that a cotton broadcloth (manufactured by Irosen Co., Ltd., size: A4 size, cotton count of warp and weft: 40/1, warp density: 130 threads/inch, weft density: 75 threads/inch, basis weight: 122 g/ m2 ) was used as the printing subject.
- a cotton broadcloth manufactured by Irosen Co., Ltd., size: A4 size, cotton count of warp and weft: 40/1, warp density: 130 threads/inch, weft density: 75 threads/inch, basis weight: 122 g/ m2 ) was used as the printing subject.
- Example 5 A printed material for evaluation of Example 5 was prepared in the same manner as in Example 1, except that an ink (Yellow) prepared by the following method was used instead of the ink (Black).
- Pigment Yellow 74 solid content concentration: 20% by mass
- a binder resin particle dispersion (“Superflex 420" manufactured by Daiichi Kogyo Seiyaku Co., Ltd., content: polyurethane dispersion, solid content concentration: 32% by mass) were added in this order to the flask. The contents of the flask were further stirred for 10 minutes to obtain an ink (Yellow).
- Example 6 The printed textile for evaluation of Example 6 was prepared in the same manner as in Example 1, except that when preparing the printed textile for evaluation, the post-treatment liquid was applied to the printed subject in an amount of 10 g/ m2 (total amount applied) using a spray.
- Example 7 A printed material for evaluation of Example 7 was prepared in the same manner as in Example 1, except that an ink (cyan) prepared in the following manner was used instead of the ink (black).
- Example 8 A printed material for evaluation of Example 8 was prepared in the same manner as in Example 1, except that an ink (magenta) prepared by the following method was used instead of the ink (black).
- Pigment Red 122, solid content concentration: 20% by mass), and 125 g of a binder resin particle dispersion ("Superflex 420" manufactured by Daiichi Kogyo Seiyaku Co., Ltd., content: polyurethane dispersion, solid content concentration: 32% by mass) were added in this order to the flask.
- the contents of the flask were further stirred for 10 minutes to obtain an ink (Magenta).
- Example 9 The printed textile for evaluation of Example 9 was produced in the same manner as in Example 1, except that the ejection amount (total ejection amount) of the ink (Black) when producing the printed textile for evaluation was 10 g/m 2 .
- Example 10 The printed textile for evaluation of Example 10 was produced in the same manner as in Example 1, except that the amount of the post-treatment liquid discharged (total amount discharged) when producing the printed textile for evaluation was 10 g/m 2 .
- Example 11 A polyester satin fabric (Stretch Royal Satin manufactured by Uni Seni Co., Ltd., warp density: approximately 100 threads/inch (actual measurement), weft density: approximately 80 threads/inch (actual measurement), basis weight: approximately 100 g/ m2 (actual measurement)) was used as the printing subject, and the evaluation printed fabric of Example 11 was produced in the same manner as in Example 1, except that the ejection amounts (total ejection amounts) of the ink (Black) and post-treatment liquid when producing the evaluation printed fabric were 40 g/ m2 and 10 g/ m2, respectively.
- Example 12 The printed fabric for evaluation of Example 12 was produced in the same manner as in Example 1, except that a nylon taffeta fabric (R5050 manufactured by Uni Seni Co., Ltd., warp density: approximately 100 threads/inch (actual measurement), weft density: approximately 80 threads/inch (actual measurement), basis weight: approximately 70 g/m2 (actual measurement)) was used as the printing target.
- a nylon taffeta fabric R5050 manufactured by Uni Seni Co., Ltd., warp density: approximately 100 threads/inch (actual measurement), weft density: approximately 80 threads/inch (actual measurement), basis weight: approximately 70 g/m2 (actual measurement)
- Example 13 The evaluation printed material of Example 13 was produced in the same manner as in Example 1, except that acetate satin fabric (KKF2660 acetate melon vintage satin manufactured by Uni Seni Co., Ltd., warp density: approximately 100 threads/inch (actual measurement), weft density: approximately 80 threads/inch (actual measurement), basis weight: approximately 120 g/ m2 (actual measurement)) was used as the printing target.
- acetate satin fabric KF2660 acetate melon vintage satin manufactured by Uni Seni Co., Ltd., warp density: approximately 100 threads/inch (actual measurement), weft density: approximately 80 threads/inch (actual measurement), basis weight: approximately 120 g/ m2 (actual measurement)
- Example 14 A printed material for evaluation of Example 14 was produced in the same manner as in Example 13, except that the ejection amounts (total ejection amounts) of the ink (Black) and the post-treatment liquid when producing the printed material for evaluation were 40 g/ m2 and 10 g/ m2 , respectively.
- Example 15 A printed fabric for evaluation of Example 15 was prepared in the same manner as in Example 1, except that a rayon spun muslin fabric (manufactured by Shikisensha Co., Ltd., warp thread: 40-count 1 thread, weft thread: 40-count 1 thread, warp density: 87 threads/inch, weft density: 72 threads/inch, basis weight: 99 g/ m2 ) was used as the printing target.
- a rayon spun muslin fabric manufactured by Shikisensha Co., Ltd., warp thread: 40-count 1 thread, weft thread: 40-count 1 thread, warp density: 87 threads/inch, weft density: 72 threads/inch, basis weight: 99 g/ m2
- Example 16 A printed material for evaluation of Example 16 was produced in the same manner as in Example 15, except that the ejection amounts (total ejection amounts) of the ink (Black) and the post-treatment liquid when producing the printed material for evaluation were 40 g/ m2 and 10 g/ m2 , respectively.
- Example 17 A printed fabric for evaluation of Example 17 was produced in the same manner as in Example 1, except that Tencel satin fabric (TN8811 manufactured by Uni Seni Co., Ltd., warp thread: 80 count-1 thread, weft thread: 80 count-1 thread, warp thread density: 210 threads/inch, weft thread density: 120 threads/inch, basis weight: approximately 100 g/ m2 (actual measurement)) was used as the printing target.
- Tencel satin fabric TN8811 manufactured by Uni Seni Co., Ltd., warp thread: 80 count-1 thread, weft thread: 80 count-1 thread, warp thread density: 210 threads/inch, weft thread density: 120 threads/inch, basis weight: approximately 100 g/ m2 (actual measurement)
- Example 18 The printed material for evaluation of Example 18 was prepared in the same manner as in Example 17, except that the ejection amounts (total ejection amounts) of the ink (Black) and the post-treatment liquid when preparing the printed material for evaluation were 40 g/ m2 and 10 g/ m2 , respectively.
- Example 19 The printed textile for evaluation of Example 19 was produced in the same manner as in Example 4, except that the ejection amount (total ejection amount) of the ink (Black) when producing the printed textile for evaluation was 10 g/ m2 .
- Example 20 The printed textile for evaluation of Example 20 was produced in the same manner as in Example 4, except that the amount of the post-treatment liquid discharged (total amount discharged) when producing the printed textile for evaluation was 10 g/m 2 .
- Example 21 The printed material for evaluation of Example 21 was produced in the same manner as in Example 4, except that the ejection amounts (total ejection amounts) of the ink (Black) and the post-treatment liquid when producing the printed material for evaluation were 40 g/ m2 and 10 g/ m2 , respectively.
- Comparative Example 1 A printed textile for evaluation of Comparative Example 1 was prepared in the same manner as in Example 1, except that the post-treatment liquid was not ejected, applied, or the like during preparation of the printed textile for evaluation.
- Comparative Example 2 The printed material of Comparative Example 2 was produced in the same manner as in Example 1, except that the post-treatment liquid was applied to the printing object by immersion in an amount of 100 g/ m2 (total amount applied).
- the mass % of Si was defined as the amount of Si detected when the total of C, O, Si, and Au was 100 Mass %.
- the amount of Si detected was measured by measuring both the amount of Si detected on the front surface of the evaluation printed materials and the amount of Si detected on the back surface.
- Table 1 below shows the amount of Si detected on the front surface, the amount of Si detected on the back surface, and the ratio of the amount of Si detected on the back surface to the amount of Si detected on the front surface for the evaluation printed materials of each Example and Comparative Example, along with the printing target, the amount of ink discharged (total amount discharged) and its type, and the amount of post-treatment liquid discharged (total amount discharged) or applied (total amount applied) and processing method.
- the Si detection ratio was calculated by rounding off to one decimal place.
- PET1 means polyester tropical fabric.
- Cotton means cotton broadcloth fabric.
- PET2 means polyester satin fabric.
- Ny means nylon taffeta fabric.
- Acetate means acetate satin fabric.
- Rayon means rayon spun muslin fabric.
- Lyocell means Tencel satin fabric.
- IJ means inkjet printing method
- SP means spray method
- DP means immersion method.
- Evaluation A The rate of change in loop height is less than 130%.
- Evaluation A' The rate of change in loop height is 130%.
- Evaluation B The rate of change in loop height is more than 130%.
- the degree of coloring of the white cotton cloth for friction was judged on a 9-level scale (1st grade, 1-2nd grade, 2nd grade, 2-3rd grade, 3rd grade, 3-4th grade, 4th grade, 4-5th grade, and 5th grade in order of increasing degree of contamination).
- the dry friction fastness and wet friction fastness were evaluated according to the following criteria based on the degree of coloring of the white cotton friction cloth after the friction test. The result of the dry test was taken as the dry friction fastness, and the result of the wet test was taken as the wet friction fastness.
- Evaluation A Dry friction fastness is grade 3 or higher.
- Evaluation B The dry friction fastness is less than grade 3.
- Evaluation A Wet friction fastness is grade 2 or higher.
- Evaluation A' Wet rubbing fastness is grade 1-2.
- Evaluation B Wet rubbing fastness is less than grade 1 or 2.
- the Si detection amount ratio of the back surface of the printed material to the front surface can vary not only depending on factors such as the discharge amount (total discharge amount), the application amount (total application amount) of the post-treatment liquid, but also depending on factors such as the type of the printed material, the discharge amount (total discharge amount) of the ink, and the type of the ink.
- the evaluation printed material was prepared by the same method as in Example 1 except that the printed material used was different, but the Si detection ratio of the back surface of the evaluation printed material to the front surface was significantly different.
- the Si detection ratio in each printed material also varies depending on the droplet size of the ink and the post-treatment liquid (or the pre-treatment liquid, the ink, and the post-treatment liquid), the number of discharges, the discharge interval of these liquids, and the specific discharge, application, or application method of these liquids. This is thought to be because, for example, the droplet size, the number of discharges, the discharge interval, etc. affect the penetration into the fabric differently depending on the type of the printed material.
- the texture of the printed material was better.
- the Si detection ratio of the back surface to the front surface of the evaluation printed material was preferably between 31% and 60%, and more preferably between 46% and 60%, both the texture and the friction fastness properties (particularly wet friction fastness) of the printed material tended to be generally better.
- the tactile feel of cotton broadcloth and the like is easily deteriorated by printing, and the rate of change in loop height tended to be slightly greater than when other types of printed materials were used.
- the print for evaluation in Comparative Example 1 was not treated with a post-treatment liquid, and therefore the texture of the print was significantly inferior.
- the print for evaluation in Comparative Example 2 had poor dry rub fastness. This is thought to be because the amount of silicone component on the back surface was greater than the amount of silicone component on the front surface, and therefore the rub resistance of the image formed on the front side of the print was reduced.
- the image density (OD) of the evaluation printed material of Example 1 was 1.28, and the evaluation result of color development was good. From this result, it was found that the image color development becomes vivid when the pigment is present only on the front surface of the printed material and in the inner layer part of the printed material. Furthermore, the image density (OD) of the evaluation printed material of Example 4, which is a cotton broadcloth fabric to be printed, was 1.30, and the evaluation result of color development was good. Furthermore, the image density (OD) of the evaluation printed material of Example 5, which is a yellow ink, was 1.25, and the evaluation result of color development was good.
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Abstract
Description
本開示は、顔料、バインダー樹脂粒子およびシリコーン成分を含む処理剤が捺染対象に付着した捺染物に関する。 This disclosure relates to a printed item in which a treatment agent containing a pigment, binder resin particles, and a silicone component is adhered to a printing subject.
インクジェット捺染方法においては、例えば、顔料を含有するインクが用いられる。画像が形成された捺染対象(以下、捺染物と記載することがある)の摩擦堅ろう度等を向上させるため、顔料を含有するインクは、後処理液と共に用いられることがある。 In the inkjet printing method, for example, an ink containing a pigment is used. In order to improve the abrasion fastness, etc., of the printing object (hereinafter sometimes referred to as the printed item) on which the image is formed, the ink containing the pigment may be used together with a post-treatment liquid.
例えば、特許文献1には、色材を含む着色インク組成物と、樹脂を含むクリアインク組成物(後処理液に相当)と、着色インク組成物の成分を凝集させる凝集剤を含有する処理液を用いて低吸収性または非吸収性の記録媒体へ行うインクジェット記録方法が記載されている。特許文献1には、クリアインク組成物(後処理液に相当)に含まれる樹脂によって、画像を保護して、画像の耐擦性を補うことができると記載されている。 For example, Patent Document 1 describes an inkjet recording method performed on a low-absorbency or non-absorbency recording medium using a colored ink composition containing a colorant, a clear ink composition (corresponding to a post-treatment liquid) containing a resin, and a treatment liquid containing an aggregating agent that aggregates the components of the colored ink composition. Patent Document 1 describes that the resin contained in the clear ink composition (corresponding to a post-treatment liquid) can protect the image and compensate for the abrasion resistance of the image.
本開示の第一の局面に係る捺染物は、顔料、バインダー樹脂粒子およびシリコーン成分を含む処理剤が捺染対象に付着した捺染物であって、
前記シリコーン成分は、前記捺染物の表側の表面および裏側の表面の両方に存在し、かつ、
前記シリコーン成分の量は、前記表側の表面と比べて前記裏側の表面の方が少ない。
A printed matter according to a first aspect of the present disclosure is a printed matter in which a treatment agent containing a pigment, binder resin particles, and a silicone component is adhered to a printing subject,
The silicone component is present on both the front surface and the back surface of the print, and
The amount of the silicone component is less on the back surface than on the front surface.
近年、インクジェット捺染技術において、捺染物の摩擦堅ろう度のさらなる向上が求められている。一方、捺染物の摩擦堅ろう度は、シリコーンオイルを含有する後処理液で捺染対象を処理することによってより向上できることが分かった。具体的には、シリコーンオイルは、摩擦低減作用を有する。そのため、捺染対象に形成された画像がシリコーンオイルでコートされることによって摩擦堅ろう度特性がより向上した捺染物を得ることができる。 In recent years, there has been a demand for further improvements in the abrasion fastness of printed items in inkjet printing technology. Meanwhile, it has been found that the abrasion fastness of printed items can be further improved by treating the printed item with a post-treatment liquid containing silicone oil. Specifically, silicone oil has a friction reducing effect. Therefore, by coating the image formed on the printed item with silicone oil, it is possible to obtain a printed item with improved abrasion fastness properties.
しかしながら、捺染物の摩擦堅ろう度は、後処理液中に含有されるシリコーンオイルの種類、シリコーンオイルの濃度、シリコーンオイルが含有される乳化粒子の粒子径、後処理液の吐出量(吐出総量)等の様々な要素によって変化することが想定される。そのため、後処理液を用いて捺染対象を処理した後の捺染物自体の構成の観点から、良好な摩擦堅ろう度を有する捺染物の条件が分かれば好適である。なお、特許文献1にも、クリアインク組成物(後処理液に相当)を用いて捺染対象を処理した後の捺染物自体の構成と耐擦性との関連性については一切示唆されていない。 However, it is expected that the friction fastness of a printed textile will change depending on various factors such as the type of silicone oil contained in the post-treatment liquid, the concentration of the silicone oil, the particle size of the emulsified particles containing the silicone oil, and the amount of post-treatment liquid discharged (total amount discharged). Therefore, it would be preferable to know the conditions for a printed textile with good friction fastness from the viewpoint of the configuration of the printed textile itself after the printed textile is treated with the post-treatment liquid. Furthermore, Patent Document 1 does not suggest at all the relationship between the configuration of the printed textile itself after the printed textile is treated with a clear ink composition (corresponding to a post-treatment liquid) and the abrasion resistance.
また、インクジェット捺染方法では、顔料を含有するインクだけでなく、優れた発色性を得る等の目的で必要に応じて前処理液も用いられる。しかしながら、前処理液およびインクを用いて捺染対象に画像が形成されると、画像形成前の捺染対象と比べて、捺染物の風合い(触感、手触り等)が低下してしまう。従って、摩擦堅ろう度だけでなく良好な風合いを有する捺染物を得ることができれば好ましい。 In addition, in the inkjet printing method, not only ink containing a pigment is used, but also a pretreatment liquid is used as necessary for the purpose of obtaining excellent color development, etc. However, when an image is formed on the object to be printed using a pretreatment liquid and ink, the texture (touch, feel, etc.) of the printed item is deteriorated compared to the object to be printed before the image is formed. Therefore, it is preferable to obtain a printed item that has not only good friction fastness but also good texture.
本開示の捺染物は、良好な風合いおよび摩擦堅ろう特性を有する。 The printed material disclosed herein has good texture and abrasion fastness properties.
本開示において、「顔料、バインダー樹脂粒子およびシリコーン成分を含む処理剤が捺染対象に付着した捺染物」とは、顔料およびバインダー樹脂粒子を含むインクと、シリコーン成分の由来となるシリコーンオイルを含む後処理液とをこの順に、インクジェット印刷法、スプレー法、浸漬法等の当業者に公知の任意の方法を用いて、捺染対象における所望の画像形成領域に吐出、付与または塗布し、その後適宜加熱乾燥させた捺染物を意味する。なお、任意にて、インクの吐出、付与または塗布に先立って、捺染対象を前処理液で処理してもよい。すなわち、本開示において、「処理剤」とは、インクおよび後処理液のうちのいずれか1つ(または、前処理液、インクおよび後処理液のうちのいずれか1つ)を意味していない。本開示において、「処理剤」とは、捺染物の作製後において、加熱等によって揮発することなく残留しているインクおよび後処理液(または、前処理液、インクおよび後処理液)中の処理成分群を意味している。 In this disclosure, "a printed item on which a treatment agent containing a pigment, binder resin particles, and a silicone component is attached" means a printed item in which an ink containing a pigment and binder resin particles and a post-treatment liquid containing a silicone oil from which the silicone component is derived are ejected, applied, or coated in this order onto a desired image formation area on the printed item by any method known to those skilled in the art, such as inkjet printing, spraying, or immersion, and then appropriately heated and dried. Optionally, the printed item may be treated with a pre-treatment liquid prior to ejecting, applying, or coating the ink. That is, in this disclosure, "treatment agent" does not mean any one of the ink and post-treatment liquid (or any one of the pre-treatment liquid, ink, and post-treatment liquid). In this disclosure, "treatment agent" means a group of treatment components in the ink and post-treatment liquid (or the pre-treatment liquid, ink, and post-treatment liquid) that remain after the production of the printed item without volatilizing due to heating, etc.
本開示において、「捺染対象」は、特に限定されず、織物であってもよいし、編み物であってもよい。捺染対象としては、例えば、綿生地、絹生地、麻生地、ポリエステル生地、アセテート生地、レーヨン生地、ナイロン生地、ポリウレタン生地等が挙げられる。これらのうち、捺染対象は、ポリエステル生地であることが好ましい。 In this disclosure, the "printing object" is not particularly limited and may be a woven fabric or a knitted fabric. Examples of the printing object include cotton fabric, silk fabric, linen fabric, polyester fabric, acetate fabric, rayon fabric, nylon fabric, polyurethane fabric, etc. Of these, it is preferable that the printing object is a polyester fabric.
本開示において、「シリコーン成分」とは、シロキサン結合を骨格として有し、該骨格中のケイ素にメチル基を主体とする有機基が結合したポリマーを意味する。具体的には、「シリコーン成分」は、後処理液中に含有されるシリコーンオイルに由来し、後処理後の加熱乾燥等によって形態を変えて残留したシリコーンオイルの成分を意味する。 In this disclosure, "silicone component" refers to a polymer that has a siloxane bond as its backbone, and in which organic groups, mainly methyl groups, are bonded to the silicon in the backbone. Specifically, "silicone component" refers to a component of the silicone oil that is derived from the silicone oil contained in the post-treatment liquid and that remains after changing its form due to heating and drying after post-treatment, etc.
本開示において、「シリコーン成分の量」は、エネルギー分散型X線分光法(EDX:Energy Dispersive X-ray Spectroscopy)(以下、「EDX」とも称する)による定量分析で測定できるSi検出量(Mass%)を基準とすることができる。すなわち、シリコーン成分の量を比較する場合、Si検出量を比較することによって、シリコーン成分の量の大小を決定することができる。さらに、本開示において、シリコーン成分の量の比率も、Si検出量によって求めることができる。換言すると、シリコーン成分の量の比率(%)は、Si検出量比(%)を意味する。 In this disclosure, the "amount of silicone component" can be based on the amount of Si detected (mass%) that can be measured by quantitative analysis using energy dispersive X-ray spectroscopy (EDX) (hereinafter also referred to as "EDX"). In other words, when comparing the amounts of silicone component, the amount of silicone component can be determined by comparing the amount of Si detected. Furthermore, in this disclosure, the ratio of the amount of silicone component can also be determined by the amount of Si detected. In other words, the ratio (%) of the amount of silicone component means the ratio (%) of the amount of Si detected.
以下、本開示の実施形態について、図面を参照しながら詳細に説明する。なお、本開示の範囲はここで説明する実施形態に限定されるものではなく、本開示の趣旨を損なわない範囲で種々の変更をすることができる。 Below, an embodiment of the present disclosure will be described in detail with reference to the drawings. Note that the scope of the present disclosure is not limited to the embodiment described here, and various modifications can be made without departing from the spirit of the present disclosure.
1.捺染物
まず、本実施形態に係る捺染物の構成を、図面を参照しながら説明する。図1は、本開示の実施形態に係る捺染物の構成の一例を示す模式断面図である。図1に示すように、捺染物10は、画像形成領域10PRにおいて、顔料1、バインダー樹脂粒子2およびシリコーン成分3を含む処理剤(捺染物の作製後において残留しているインクおよび後処理液(または、前処理液、インクおよび後処理液)中の処理成分群)が付着している。顔料1およびバインダー樹脂粒子2は、インクに由来する成分である。シリコーン成分3は、後処理液中に含まれるシリコーンオイルに由来する成分である。なお、インクおよびシリコーンオイルを含む後処理液は、後の「2.捺染物の作製方法」において詳細に述べる。図1に示す矢印の方向から捺染物10を見ると、捺染物10上に形成された画像を確認することができる。
1. Printed textile First, the configuration of the printed textile according to the present embodiment will be described with reference to the drawings. FIG. 1 is a schematic cross-sectional view showing an example of the configuration of the printed textile according to the embodiment of the present disclosure. As shown in FIG. 1, the printed
図1に示すように、シリコーン成分3は、画像形成領域10PRにおいて、捺染物の表側の表面10Sfおよび捺染物の裏側の表面10Sbの両方に存在する。 As shown in FIG. 1, the silicone component 3 is present on both the front surface 10Sf of the printed material and the back surface 10Sb of the printed material in the image forming area 10PR.
本開示において、「捺染物の表側の表面」とは、捺染物の画像形成領域において、インクおよび後処理液(または、前処理液、インクおよび後処理液)が吐出等される捺染物の表面を意味する。なお、EDXによる定量分析でSi検出量が測定される際には、「捺染物の表側の表面」とは、後の実施例で詳細に述べる条件で測定される捺染物の表側の表面近傍領域を意味する。一方、「捺染物の裏側の表面」とは、捺染物の画像形成領域において、インクおよび後処理液(または、前処理液、インクおよび後処理液)が吐出等される捺染物の表面とは反対側の表面を意味する。同様に、EDXによる定量分析でSi検出量が測定される際には、「捺染物の裏側の表面」とは、後の実施例で詳細に述べる条件で測定される捺染物の裏側の表面近傍領域を意味する。さらに、本開示において、「捺染物の表側の表面と裏側の表面との間の内層部分」とは、これらの間に挟まれた捺染物の内部の部分を意味する。 In this disclosure, "front surface of the printed textile" means the surface of the printed textile onto which ink and post-treatment liquid (or pre-treatment liquid, ink and post-treatment liquid) are ejected, etc., in the image formation area of the printed textile. When the amount of Si detected is measured by quantitative analysis using EDX, "front surface of the printed textile" means the area near the front surface of the printed textile measured under conditions described in detail later in the Examples. On the other hand, "rear surface of the printed textile" means the surface opposite the surface of the printed textile onto which ink and post-treatment liquid (or pre-treatment liquid, ink and post-treatment liquid) are ejected, etc., in the image formation area of the printed textile. Similarly, when the amount of Si detected is measured by quantitative analysis using EDX, "rear surface of the printed textile" means the area near the back surface of the printed textile measured under conditions described in detail later in the Examples. Furthermore, in this disclosure, "the inner layer portion between the front surface and the back surface of the printed material" means the inner portion of the printed material sandwiched between them.
また、本開示において、「シリコーン成分が捺染物の表側の表面(または裏側の表面)に存在する」とは、後の実施例で詳細に述べるように、EDXによる定量分析で捺染物の表側の表面(または裏側の表面)においてSiが検出されることを意味する。 In addition, in this disclosure, "a silicone component is present on the front surface (or back surface) of the printed material" means that Si is detected on the front surface (or back surface) of the printed material by quantitative analysis using EDX, as will be described in detail in the Examples below.
図1に示すように、本実施形態に係る捺染物10では、シリコーン成分3の量は、捺染物の表側の表面10Sfと比べて捺染物の裏側の表面10Sbの方が少ない。シリコーン成分3の量がこのような捺染物10の表側の表面から裏側の表面に向かって減少する浸透勾配を有することによって、捺染物10は良好な風合いおよび摩擦堅ろう特性を有する。具体的には、捺染物の表側から裏側までシリコーン成分3が浸透していることによって、捺染物の風合いおよび耐摩擦性を向上させることができる。さらに、裏側のシリコーン成分3の量を少なくし、表側のシリコーン成分3の量を十分量確保すると、画像が形成される捺染物10の表側が優れた摩擦堅ろう度を有する。また、裏側のシリコーン成分3の量が少ないと、捺染物10の裏側の吸水性を良好に保持できることが想定される。ただし、裏側のシリコーン成分3の量が過度に少ない場合、場合によっては、捺染物10の風合いが劣る可能性もあり得る。
As shown in FIG. 1, in the printed
捺染物の表側の表面10Sfのシリコーン成分3の量に対する、捺染物の裏側の表面10Sbのシリコーン成分3の量の比率は、70%以下であることが好ましい。シリコーン成分3の量の比率が70%以下であると、捺染物10の摩擦堅ろう度、特に湿潤摩擦堅ろう度をより良好にすることができる。また、捺染物の表側の表面10Sfのシリコーン成分3の量に対する、捺染物の裏側の表面10Sbのシリコーン成分3の量の比率の下限は、特に限定されないが、15%超であることが好ましい。シリコーン成分3の量の比率が15%超であると、捺染物10は良好な風合いを確実に有する。なお、捺染対象の種類によって、その本来の風合い(触感、手触り等)の程度は異なっている。そのため、捺染対象の種類に応じて、シリコーン成分3の量の比率が15%超である場合の捺染物10の風合いの程度も異なり得る。
The ratio of the amount of silicone component 3 on the back surface 10Sb of the printed product to the amount of silicone component 3 on the front surface 10Sf of the printed product is preferably 70% or less. When the ratio of the amount of silicone component 3 is 70% or less, the abrasion fastness, especially the wet abrasion fastness, of the printed
このようなシリコーン成分3の量の比率は、68%以下であることがより好ましく、66%以下であることがさらに好ましく、65%、63%、62%、60%、58%、56%、54%、52%、50%、49%および48%からなる群から選択される数値以下であることが特に好ましい。また、このようなシリコーン成分3の量の比率は、20%以上であることがより好ましく、23%以上であることがさらに好ましく、25%、27%、30%、31%、32%、33%、34%、37%、39%、41%、44%および46%からなる群から選択される数値以上であることが特に好ましい。具体的な範囲としては、当該シリコーン成分3の量の比率は、31%以上60%以下であることが好ましく、33%以上60%以下であることがより好ましく、46%以上60%以下であることが特に好ましい。このような範囲とすることによって、捺染物が、良好な風合いおよび摩擦堅ろう特性(特に湿潤摩擦堅ろう度)をより確実に有する。 The ratio of the amount of such silicone component 3 is more preferably 68% or less, even more preferably 66% or less, and particularly preferably a numerical value selected from the group consisting of 65%, 63%, 62%, 60%, 58%, 56%, 54%, 52%, 50%, 49%, and 48% or less. The ratio of the amount of such silicone component 3 is more preferably 20% or more, even more preferably 23% or more, and particularly preferably a numerical value selected from the group consisting of 25%, 27%, 30%, 31%, 32%, 33%, 34%, 37%, 39%, 41%, 44%, and 46% or more. As a specific range, the ratio of the amount of the silicone component 3 is preferably 31% or more and 60% or less, more preferably 33% or more and 60% or less, and particularly preferably 46% or more and 60% or less. By setting the content within this range, the printed item will have a good texture and rubbing fastness properties (especially wet rubbing fastness) more reliably.
さらに、図1に示すように、本実施形態に係る捺染物10では、顔料1は、捺染物の表側の表面10Sf、および、捺染物の表側の表面10Sfと捺染物の裏側の表面10Sbとの間の捺染物の内層部分10Mに存在することが好ましい。
Furthermore, as shown in FIG. 1, in the printed
本開示において、「顔料が捺染物の表側の表面および捺染物の表側の表面と裏側の表面との間の内層部分に存在する(または存在しない)」とは、後の実施例で詳細に述べるように、光学顕微鏡を用いて捺染物の画像形成領域の断面を観察し、目視によって捺染物の表側の表面および捺染物の内層部分に顔料が確認される(または確認できない)ことを意味する。 In this disclosure, "the pigment is present (or not present) on the front surface of the printed material and in the inner layer portion between the front surface and the back surface of the printed material" means that, as will be described in detail in the Examples below, a cross section of the image-forming area of the printed material is observed using an optical microscope, and the pigment is confirmed (or not confirmed) by visual inspection on the front surface of the printed material and in the inner layer portion of the printed material.
顔料1が捺染物の表側の表面10Sfおよび捺染物の内層部分10Mに存在する場合、捺染物10に形成された画像の発色が鮮やかになる。
When pigment 1 is present on the front surface 10Sf of the printed material and on the
また、本実施形態に係る捺染物10では、図1に示すように、顔料1は、捺染物の裏側の表面10Sbに存在しないことがより好ましい。顔料1が捺染物の裏側の表面10Sbに存在しない場合、捺染物10の画像の発色をより鮮やかにすることができる。さらに、このような場合、捺染物10の裏側の風合いをより良好にできることも想定される。さらに、本実施形態に係る捺染物10では、図1に示すように、画像形成領域10PRにおいて、顔料1が存在している捺染物の表側の表面10Sfの領域に対向する捺染物の裏側の表面10Sbの領域に、シリコーン成分3が存在していることが好ましい。換言すると、画像形成領域10PRにおいて、捺染物の裏側の表面近傍へのインク(顔料1)の浸透は抑制されている一方で、後処理液(シリコーン成分3)はインクを回り込んで浸透していることが好ましい。
Furthermore, in the printed
シリコーン成分の量が捺染物の表側の表面から裏側の表面に向かって減少するような浸透勾配は、適切なインクおよび後処理液(または、前処理液、インクおよび後処理液)の吐出、付与または塗布方法を選択することによって形成することができる。例えば、インクジェット印刷法またはスプレー法を用いることによって、このようなシリコーン成分の浸透勾配を有する捺染物を作製することができる。特に、ウェット・オン・ウェット(wet-on-wet)でのインクジェット印刷法を用いてインクおよび後処理液(または、前処理液、インクおよび後処理液)を捺染対象に吐出すると、インク(または、インクおよび前処理液)が乾燥する前に後処理液が吐出される。この場合、インク(顔料1)の浸透が抑制され易いため、最終的に、前述したシリコーン成分の浸透勾配を有する捺染物をより容易に作製できる。 A permeation gradient in which the amount of silicone components decreases from the front surface to the back surface of the printed item can be formed by selecting an appropriate method for ejecting, applying, or coating the ink and post-treatment liquid (or pre-treatment liquid, ink and post-treatment liquid). For example, a printed item having such a permeation gradient of silicone components can be produced by using an inkjet printing method or a spraying method. In particular, when the ink and post-treatment liquid (or pre-treatment liquid, ink and post-treatment liquid) are ejected onto the printing target using a wet-on-wet inkjet printing method, the post-treatment liquid is ejected before the ink (or ink and pre-treatment liquid) dries. In this case, the permeation of the ink (pigment 1) is easily suppressed, and ultimately, a printed item having the above-mentioned permeation gradient of silicone components can be more easily produced.
さらに、後の実施例でも述べるように、前述したシリコーン成分の量の比率は、後処理液の吐出量(吐出総量)、付与量(付与総量)、塗布量(塗布総量)等の要素のみによって制御されるものではない。具体的には、捺染物を作製する際、捺染対象の種類、インクの1回当たりの吐出量や吐出総量、インクや後処理液の吐出間隔、インク中の顔料の種類、含有量等のインクの物性、後処理液中のシリコーンオイルの含有量、後処理液の粘度等の後処理液の物性等の要素も考慮しつつ、後処理液の1回当たりの吐出量や吐出総量、付与量や付与総量、塗布量や塗布総量等を適宜調整することによって、捺染物の表側の表面に対する裏側の表面のシリコーン成分の量の比率が上記の数値範囲内となるように制御することができる。シリコーン成分の量の比率の制御のし易さの観点から、本実施形態に係る捺染物は、インクジェット印刷法を適用して作製される、インクジェット捺染物であることが好ましい。 Furthermore, as described in the following examples, the ratio of the amount of the silicone component described above is not controlled only by factors such as the ejection amount (total ejection amount), the imparting amount (total imparting amount), and the application amount (total application amount) of the post-treatment liquid. Specifically, when producing a printed item, the ejection amount and total ejection amount of the post-treatment liquid per time, the ejection interval of the ink and the post-treatment liquid, the type of pigment in the ink, the ink properties such as the content, the silicone oil content in the post-treatment liquid, the viscosity of the post-treatment liquid, and other factors are also taken into consideration, and by appropriately adjusting the ejection amount and total ejection amount of the post-treatment liquid per time, the imparting amount and total imparting amount, the application amount and total application amount, etc., the ratio of the amount of the silicone component on the back surface to the front surface of the printed item can be controlled to be within the above numerical range. From the viewpoint of ease of control of the ratio of the amount of the silicone component, the printed item according to this embodiment is preferably an inkjet printed item produced by applying an inkjet printing method.
同様に、インクジェット印刷法またはスプレー法、特にウェット・オン・ウェットでのインクジェット印刷法を用いることによって、顔料が捺染物の表側の表面および捺染物の内層部分に存在するような捺染物を容易に作製することができる。これは、インク(またはインクおよび前処理液)が乾燥する前に後処理液が吐出されるので、顔料の捺染物の裏側の表面までの浸透を抑制できるためと想定される。さらに、同様に、捺染対象の種類、インク中の顔料の種類、含有量等のインクの物性、後処理液の1回当たりの吐出量や吐出総量、付与量や付与総量、塗布量や塗布総量等、後処理液中のシリコーンオイルの含有量、後処理液の粘度等の後処理液の物性等も考慮しつつ、インクの1回当たりの吐出量や吐出総量、付与量や付与総量、塗布量や塗布総量等を適宜調整することによって、顔料の存在箇所を細かく制御することができる。 Similarly, by using the inkjet printing method or the spray method, particularly the wet-on-wet inkjet printing method, it is possible to easily produce a printed item in which the pigment is present on the front surface of the printed item and in the inner layer of the printed item. This is presumably because the post-treatment liquid is discharged before the ink (or the ink and the pre-treatment liquid) dries, which suppresses the pigment from penetrating to the back surface of the printed item. Furthermore, similarly, the location of the pigment can be precisely controlled by appropriately adjusting the amount of ink discharged per time, the amount of ink applied per time, the total ...
2.捺染物の作製方法
次に、本実施形態に係る捺染物の作製方法の一例を具体的に説明する。
2. Method for Producing a Printed Textile Next, an example of a method for producing a printed textile according to this embodiment will be specifically described.
本実施形態に係る捺染物は、インクと、シリコーンオイルを含む後処理液とをこの順に、インクジェット印刷法、スプレー法、浸漬法等の当業者に公知の任意の方法を用いて、捺染対象における所望の画像形成領域に吐出、付与または塗布し、その後適宜加熱乾燥させることによって作製することができる。なお、任意にて、インクによる吐出、付与または塗布に先立って、捺染対象を前処理液で処理してもよい。まず、任意にて使用される前処理液、ならびにインクおよび後処理液について、以下説明する。 The printed item according to this embodiment can be produced by ejecting, applying or coating the ink and the post-treatment liquid containing silicone oil in this order onto the desired image formation area on the subject to be printed using any method known to those skilled in the art, such as inkjet printing, spraying or immersion, and then drying by heating as appropriate. Optionally, the subject to be printed may be treated with a pre-treatment liquid prior to ejecting, applying or coating the ink. First, the optionally used pre-treatment liquid, as well as the ink and post-treatment liquid, will be described below.
(前処理液)
任意にて使用される前処理液は、当業者に公知の任意の前処理液であれば、特に限定されない。前処理液は、例えば、カチオン性ポリマー、水性溶媒、必要に応じて添加される成分(例えば、界面活性剤等)等を含む。
(Pretreatment solution)
The optionally used pretreatment liquid is not particularly limited as long as it is any pretreatment liquid known to those skilled in the art. The pretreatment liquid may contain, for example, a cationic polymer, an aqueous solvent, and a component (e.g., a surfactant) that is added as needed.
前処理液は、インクによる吐出等に先立って、捺染対象に吐出、付与または塗布される。前処理液に含まれるカチオン性ポリマーが、その後に吐出等されるインクに含まれる顔料と反応および凝集し、優れた発色性(画像濃度)を担保し得る。 The pretreatment liquid is ejected, applied or coated onto the object to be printed prior to ejection or the like using ink. The cationic polymer contained in the pretreatment liquid reacts with and coagulates with the pigment contained in the ink that is then ejected or the like, ensuring excellent color development (image density).
前処理液に含まれるカチオン性ポリマーは、プラスに帯電するカチオン性ポリマーであればよい。例えば、カチオン性ポリマーとしては、アンモニウム含有ポリマー、アミン含有ポリマー、ポリアリルアミン、ポリビニルアミン、ポリイミン、ポリビニルピロリドン、ポリエチレンイミン、ポリビニルピリジン、アミノアセタール化ポリビニルアルコール、イオネンポリマー、ポリビニルイミダゾール、ポリビニルベンジルホスホニウム、ポリアルキルアリルアンモニウム、ポリアミジン、ポリアミンスルホン等のカチオン性ポリマーが挙げられる。これらのうち、より優れた発色性が得られるという観点から、カチオン性ポリマーは、4級アンモニウム含有ポリマー、ジアリルジメチルアンモニウム二酸化硫黄共重合体、ジアリルジメチルアンモニウムクロリドアクリルアミド共重合体、ジアリルジメチルアンモニウムクロリド重合体、ジメチルアミン・アンモニア・エピクロルヒドリン重縮合物、およびジメチルアミン・アンモニア・エピクロルヒドリン重縮合物のうちから選択される1つ以上を含むことが好ましい。 The cationic polymer contained in the pretreatment liquid may be a cationic polymer that is positively charged. For example, cationic polymers include ammonium-containing polymers, amine-containing polymers, polyallylamine, polyvinylamine, polyimine, polyvinylpyrrolidone, polyethyleneimine, polyvinylpyridine, aminoacetalized polyvinyl alcohol, ionene polymers, polyvinylimidazole, polyvinylbenzylphosphonium, polyalkylallylammonium, polyamidine, polyamine sulfone, and other cationic polymers. Of these, from the viewpoint of obtaining better color development, it is preferable that the cationic polymer contains one or more selected from quaternary ammonium-containing polymers, diallyldimethylammonium sulfur dioxide copolymers, diallyldimethylammonium chloride acrylamide copolymers, diallyldimethylammonium chloride polymers, dimethylamine-ammonia-epichlorohydrin polycondensates, and dimethylamine-ammonia-epichlorohydrin polycondensates.
カチオン性ポリマーの重量平均分子量は、特に限定されないが、1000~10000程度であることが好ましい。また、カチオン性ポリマーの含有量は、特に限定されないが、前処理液の全質量に対して、0.3質量%以上35質量%以下であることが好ましい。 The weight average molecular weight of the cationic polymer is not particularly limited, but is preferably about 1,000 to 10,000. The content of the cationic polymer is also not particularly limited, but is preferably 0.3% by mass or more and 35% by mass or less relative to the total mass of the pretreatment liquid.
前処理液に含まれる水性溶媒は、特に限定されないが、通常、水、または水および有機溶剤からなる。 The aqueous solvent contained in the pretreatment liquid is not particularly limited, but typically consists of water or water and an organic solvent.
有機溶剤としては、特に限定されないが、グリコール類、アルコール類、脂肪族炭化水素、芳香族炭化水素、ケトン類、エステル類、エーテル類、植物油等が挙げられる。水溶性有機溶媒としては、例えば、多価アルコール、多価アルコールのエーテル化合物、含窒素化合物、アルコール化合物、含硫黄化合物、炭酸プロピレン、炭酸エチレン等が挙げられる。これらのうち、プロピレングリコール等のグリコール類を使用することが好ましい。これらは、1種単独で、または、2種以上を組み合わせて使用することができる。 Organic solvents include, but are not limited to, glycols, alcohols, aliphatic hydrocarbons, aromatic hydrocarbons, ketones, esters, ethers, vegetable oils, etc. Water-soluble organic solvents include, for example, polyhydric alcohols, ether compounds of polyhydric alcohols, nitrogen-containing compounds, alcohol compounds, sulfur-containing compounds, propylene carbonate, ethylene carbonate, etc. Of these, it is preferable to use glycols such as propylene glycol. These can be used alone or in combination of two or more.
前処理液が有機溶剤を含む場合、その含有量は、前処理液全体の質量に対し、3質量%以上50重量%以下であることが好ましい。 If the pretreatment liquid contains an organic solvent, the content is preferably 3% by mass or more and 50% by weight or less relative to the total mass of the pretreatment liquid.
さらに、前処理液には、適正な表面張力に調整するという目的で、界面活性剤が含有されていてもよい。使用できる界面活性剤は、特に限定されないが、例えば、非イオン性界面活性剤、カチオン性界面活性剤、アニオン性界面活性剤等が挙げられる。前処理液が界面活性剤を含む場合、その含有量は、前処理液全体の質量に対し、0.1質量%以上5質量%以下であることが好ましい。 Furthermore, the pretreatment liquid may contain a surfactant for the purpose of adjusting the surface tension to an appropriate level. Surfactants that can be used are not particularly limited, but examples include nonionic surfactants, cationic surfactants, and anionic surfactants. When the pretreatment liquid contains a surfactant, the content is preferably 0.1% by mass or more and 5% by mass or less relative to the total mass of the pretreatment liquid.
前処理液は、必要に応じて他の添加剤を含有していてもよい。他の添加剤としては、例えば、溶解安定剤、乾燥防止剤、酸化防止剤、粘度調整剤、pH調整剤、防カビ剤等が挙げられる。 The pretreatment liquid may contain other additives as necessary. Examples of other additives include dissolution stabilizers, drying inhibitors, antioxidants, viscosity adjusters, pH adjusters, and mold inhibitors.
前処理液の作製方法は、当業者に公知の任意の方法を用いればよい。例えば、まず、カラムに塩基性イオン交換樹脂を充填し、カチオン性ポリマーを通過させて、ハロゲンイオン濃度を下げた調整カチオン性ポリマーを得る。その後、得られた調整カチオン性ポリマーと、水性溶媒と、必要に応じて添加される成分(例えば、界面活性剤等)とを混合することによって、前処理液を得ることができる。 The pretreatment liquid may be prepared by any method known to those skilled in the art. For example, a column is first filled with a basic ion exchange resin, and a cationic polymer is passed through the resin to obtain a regulated cationic polymer with a reduced halogen ion concentration. The regulated cationic polymer obtained is then mixed with an aqueous solvent and optional components (e.g., surfactants, etc.) to obtain a pretreatment liquid.
(インク)
インクは、顔料およびバインダー樹脂粒子を含む当業者に公知の任意のインクであれば特に限定されない。インクは、例えば、顔料、バインダー樹脂粒子および水性媒体を含む。また、インクは、必要に応じて、界面活性剤およびポリオールからなる群から選択される少なくとも1種をさらに含んでもよい。以下、これらの成分について説明する。
(ink)
The ink is not particularly limited as long as it is any ink containing a pigment and binder resin particles known to those skilled in the art. The ink contains, for example, a pigment, binder resin particles, and an aqueous medium. In addition, the ink may further contain at least one selected from the group consisting of a surfactant and a polyol, as necessary. These components will be described below.
顔料は、水性媒体に分散して存在する。画像濃度、色相、および色の安定性に優れたインクを得る観点から、顔料のD50は、30nm以上250nm以下であることが好ましい。なお、本開示において、体積中位径(D50)の測定値は、レーザー回折/散乱式粒度分布測定装置((株)堀場製作所製「LA-950」)を用いて測定されたメディアン径とする。 The pigment is dispersed in an aqueous medium. From the viewpoint of obtaining an ink excellent in image density, hue, and color stability, the D50 of the pigment is preferably 30 nm or more and 250 nm or less. In the present disclosure, the measured value of the volume median diameter ( D50 ) is the median diameter measured using a laser diffraction/scattering type particle size distribution measuring device ("LA-950" manufactured by Horiba, Ltd.).
顔料としては、例えば、黄色顔料、橙色顔料、赤色顔料、青色顔料、紫色顔料、および黒色顔料が挙げられる。黄色顔料としては、例えば、C.I.ピグメントイエロー(74、93、95、109、110、120、128、138、139、151、154、155、173、180、185、および193)が挙げられる。橙色顔料としては、例えば、C.I.ピグメントオレンジ(34、36、43、61、63、および71)が挙げられる。赤色顔料としては、例えば、C.I.ピグメントレッド(122および202)が挙げられる。青色顔料としては、例えば、C.I.ピグメントブルー(15、より具体的には15:3)が挙げられる。紫色顔料としては、例えば、C.I.ピグメントバイオレット(19、23、および33)が挙げられる。黒色顔料としては、例えば、C.I.ピグメントブラック(7)が挙げられる。 Examples of pigments include yellow pigments, orange pigments, red pigments, blue pigments, purple pigments, and black pigments. Examples of yellow pigments include C.I. Pigment Yellow (74, 93, 95, 109, 110, 120, 128, 138, 139, 151, 154, 155, 173, 180, 185, and 193). Examples of orange pigments include C.I. Pigment Orange (34, 36, 43, 61, 63, and 71). Examples of red pigments include C.I. Pigment Red (122 and 202). Examples of blue pigments include C.I. Pigment Blue (15, more specifically 15:3). Examples of purple pigments include C.I. Pigment Violet (19, 23, and 33). An example of a black pigment is C.I. Pigment Black (7).
顔料の含有量は、インク全体の質量に対して、1質量%以上12質量%以下であることが好ましい。顔料の含有量が1質量%以上であることで、作製される捺染物の画像濃度を向上できる。また、顔料の含有量が12質量%以下であることで、流動性の高いインクが得られる。 It is preferable that the pigment content is 1% by mass or more and 12% by mass or less, based on the total mass of the ink. By having a pigment content of 1% by mass or more, the image density of the printed textile produced can be improved. Furthermore, by having a pigment content of 12% by mass or less, an ink with high fluidity can be obtained.
インクに含まれる水性媒体は、水を主成分とする媒体である。水性媒体は、溶媒として機能してもよく、分散媒として機能してもよい。水性媒体の具体例としては、水、または水と極性溶媒との混合液が挙げられる。水性媒体に含有される極性溶媒の例としては、メタノール、エタノール、イソプロピルアルコール、ブタノール、メチルエチルケトン等が挙げられる。水性媒体における水の含有量は、90質量%以上であることが好ましく、100質量%であることが特に好ましい。水性媒体の含有量は、インク全体の質量に対して、5質量%以上70質量%以下であることが好ましく、40質量%以上60質量%以下であることがより好ましい。 The aqueous medium contained in the ink is a medium whose main component is water. The aqueous medium may function as a solvent or as a dispersion medium. Specific examples of the aqueous medium include water, or a mixture of water and a polar solvent. Examples of polar solvents contained in the aqueous medium include methanol, ethanol, isopropyl alcohol, butanol, and methyl ethyl ketone. The water content in the aqueous medium is preferably 90% by mass or more, and particularly preferably 100% by mass. The aqueous medium content is preferably 5% by mass or more and 70% by mass or less, and more preferably 40% by mass or more and 60% by mass or less, based on the total mass of the ink.
バインダー樹脂粒子は、水性媒体中に分散した粒子の状態で存在する。バインダー樹脂粒子は、捺染対象と顔料とを結合させるバインダーとして機能する。このため、インクがバインダー樹脂粒子を含むと、顔料の定着性に優れた捺染物を得ることができる。 The binder resin particles exist in the form of dispersed particles in an aqueous medium. The binder resin particles function as a binder that bonds the printing subject to the pigment. Therefore, when an ink contains binder resin particles, it is possible to obtain a printed item with excellent pigment fixation.
バインダー樹脂粒子が含有する樹脂としては、ウレタン樹脂、(メタ)アクリル樹脂、スチレン-(メタ)アクリル樹脂、スチレン-マレイン酸共重合体、ビニルナフタレン-(メタ)アクリル酸共重合体、ビニルナフタレン-マレイン酸共重合体等が挙げられる。バインダー樹脂粒子が含む樹脂としては、ウレタン樹脂であることが好ましい。 The resin contained in the binder resin particles may be a urethane resin, a (meth)acrylic resin, a styrene-(meth)acrylic resin, a styrene-maleic acid copolymer, a vinylnaphthalene-(meth)acrylic acid copolymer, a vinylnaphthalene-maleic acid copolymer, etc. The resin contained in the binder resin particles is preferably a urethane resin.
バインダー樹脂粒子の含有量は、インク全体の質量に対して、1質量%以上20質量%以下であることが好ましい。バインダー樹脂粒子の含有量が1質量%以上であると、顔料の定着性に優れた捺染対象を得ることができる。一方、バインダー樹脂粒子の含有量が20質量%以下であると、捺染対象にインクを安定的に吐出できる。 The content of binder resin particles is preferably 1% by mass or more and 20% by mass or less, based on the total mass of the ink. If the content of binder resin particles is 1% by mass or more, a printing object with excellent pigment fixation can be obtained. On the other hand, if the content of binder resin particles is 20% by mass or less, the ink can be stably ejected onto the printing object.
インクが界面活性剤を含むと、捺染対象に対するインクの濡れ性が向上する。界面活性剤としては、例えば、アニオン界面活性剤、カチオン界面活性剤、非イオン界面活性剤、両性界面活性剤等が挙げられる。インクに含まれる界面活性剤は、非イオン界面活性剤であることが好ましい。非イオン界面活性剤は、アセチレングリコール構造を有する界面活性剤であることが好ましく、アセチレンジオールエチレンオキサイド付加物であることがより好ましい。界面活性剤のHLB値は、3以上20以下であることが好ましい。界面活性剤のHLB値は、例えば、グリフィン法により式「HLB値=20×(親水部の式量の総和)/分子量」から算出される。画像のオフセットを抑制しつつ、画像濃度を向上させるために、界面活性剤の含有量は、インクの質量に対して、0.1質量%以上5.0質量%以下であることが好ましく、0.5質量%以上2.0質量%以下であることがより好ましい。 When the ink contains a surfactant, the ink's wettability to the printing object is improved. Examples of surfactants include anionic surfactants, cationic surfactants, nonionic surfactants, and amphoteric surfactants. The surfactant contained in the ink is preferably a nonionic surfactant. The nonionic surfactant is preferably a surfactant having an acetylene glycol structure, and more preferably an acetylene diol ethylene oxide adduct. The HLB value of the surfactant is preferably 3 or more and 20 or less. The HLB value of the surfactant is calculated, for example, by the Griffin method using the formula "HLB value = 20 x (sum of formula weights of hydrophilic parts) / molecular weight". In order to improve image density while suppressing image offset, the content of the surfactant is preferably 0.1% by mass to 5.0% by mass, and more preferably 0.5% by mass to 2.0% by mass, based on the mass of the ink.
インクがポリオールを含むと、インクの粘度を好適に調整することができる。インクに含まれるポリオールとしては、例えば、エチレングリコール、プロピレングリコール、ジエチレングリコール、トリエチレングリコ-ル、テトラエチレングリコール、グリセリン等が挙げられる。 If the ink contains a polyol, the viscosity of the ink can be adjusted appropriately. Examples of polyols contained in the ink include ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, and glycerin.
インクは、必要に応じて、公知の添加剤(より具体的には、溶解安定剤、乾燥防止剤、酸化防止剤、粘度調整剤、pH調整剤、防カビ剤等)をさらに含んでもよい。 The ink may further contain known additives (more specifically, dissolution stabilizers, drying inhibitors, antioxidants, viscosity adjusters, pH adjusters, anti-mold agents, etc.) as necessary.
インクの作製方法は、当業者に公知の任意の方法を用いればよい。例えば、攪拌機を用いて、顔料と、バインダー樹脂粒子と、水性媒体と、必要に応じて添加される成分(例えば、界面活性剤、ポリオール等)とを混合することによりインクを作製することができる。混合時間は、例えば、1分以上30分以下である。 The ink may be prepared by any method known to those skilled in the art. For example, the ink may be prepared by using a mixer to mix the pigment, binder resin particles, aqueous medium, and components added as required (e.g., surfactant, polyol, etc.). The mixing time is, for example, from 1 minute to 30 minutes.
(後処理液)
後処理液は、シリコーンオイルを含む当業者に公知の任意の後処理液であれば、特に限定されない。後処理液は、例えば、シリコーンオイルを含む乳化粒子、水性媒体、必要に応じて添加される成分(例えば、酸、塩基、ポリオール、分散剤等)等を含む。乳化粒子は、例えば、後処理液の水性媒体中において、分散している。すなわち、後処理液は、エマルションであり、より具体的には、水中油滴(O/W)型エマルションである。
(Post-processing solution)
The post-treatment liquid is not particularly limited as long as it is any post-treatment liquid containing silicone oil and known to those skilled in the art. The post-treatment liquid contains, for example, emulsified particles containing silicone oil, an aqueous medium, and components added as necessary (for example, acid, base, polyol, dispersant, etc.). The emulsified particles are, for example, dispersed in the aqueous medium of the post-treatment liquid. That is, the post-treatment liquid is an emulsion, more specifically, an oil-in-water (O/W) type emulsion.
シリコーンオイルを含む乳化粒子の平均粒子径(水性媒体中での分散粒子径)は、100nm以上250nm以下であることが好ましい。乳化粒子の平均粒子径が100nm以上250nm以下であることによって、後処理液は、より良好な風合いを有し、摩擦堅ろう度により優れた捺染物を作製でき、かつ、インクジェット捺染装置の処理ヘッドからの吐出性に優れる。乳化粒子の平均粒子径は、キュムラント法に基づき算出された散乱光強度基準による調和平均粒子径(キュムラント平均粒子径とも呼ばれる)を意味する。乳化粒子の平均粒子径は、ISO 13321:1996(Particle size analysis-Photon correlation spectroscopy)に記載の方法に準拠して測定される。 The average particle size of the emulsion particles containing silicone oil (particle size dispersed in an aqueous medium) is preferably 100 nm or more and 250 nm or less. By having the average particle size of the emulsion particles be 100 nm or more and 250 nm or less, the post-treatment liquid has a better texture, can produce a printed product with better friction fastness, and has excellent ejection properties from the processing head of the inkjet printing device. The average particle size of the emulsion particles means the harmonic mean particle size (also called the cumulant mean particle size) based on the scattered light intensity standard calculated based on the cumulant method. The average particle size of the emulsion particles is measured in accordance with the method described in ISO 13321:1996 (Particle size analysis-Photon correlation spectroscopy).
乳化粒子中に含まれるシリコーンオイルは、イオン性基含有シリコーンオイルおよび非変性シリコーンオイルのうちの1つ以上である。以下、イオン性基含有シリコーンオイルおよび非変性シリコーンオイルについて説明する。 The silicone oil contained in the emulsion particles is one or more of ionic group-containing silicone oil and non-modified silicone oil. The ionic group-containing silicone oil and non-modified silicone oil are explained below.
イオン性基含有シリコーンオイルは、変性シリコーンオイルであり、より具体的には、イオン性基変性シリコーンオイルである。イオン性基変性シリコーンオイルとしては、例えば、側鎖にイオン性基が導入された変性シリコーンオイル、末端基にイオン性基が導入された変性シリコーンオイル等が挙げられる。 Ionic group-containing silicone oil is a modified silicone oil, more specifically, an ionic group-modified silicone oil. Examples of ionic group-modified silicone oil include modified silicone oils in which ionic groups have been introduced into the side chains, and modified silicone oils in which ionic groups have been introduced into the terminal groups.
側鎖にイオン性基が導入された変性シリコーンオイルは、下記の式(1a)で表される第1末端基と、下記の式(1b)で表される繰り返し単位と、下記の式(1c)で表される繰り返し単位と、下記の式(1d)で表される第2末端基とを有する。 The modified silicone oil having an ionic group introduced into the side chain has a first terminal group represented by the following formula (1a), a repeating unit represented by the following formula (1b), a repeating unit represented by the following formula (1c), and a second terminal group represented by the following formula (1d).
式(1a)中の*は、式(1b)または(1c)で表される繰り返し単位中のケイ素原子に結合する結合手を示す。式(1d)中の*は、式(1b)または(1c)で表される繰り返し単位中の酸素原子に結合する結合手を示す。式(1c)中のR1は、イオン性基を含む基を表す。イオン性基を含む基のイオン性基としては、アミノ基、カルボキシ基、フェノール性ヒドロキシ基、またはシラノール基が好ましい。 In formula (1a), * indicates a bond bonded to a silicon atom in the repeating unit represented by formula (1b) or (1c). In formula (1d), * indicates a bond bonded to an oxygen atom in the repeating unit represented by formula (1b) or (1c). In formula (1c), R 1 indicates a group containing an ionic group. The ionic group of the group containing an ionic group is preferably an amino group, a carboxy group, a phenolic hydroxy group, or a silanol group.
末端基にイオン性基が導入された変性シリコーンオイルは、下記の式(2a)で表される第1末端基と、下記の式(2b)で表される繰り返し単位と、下記の式(2c)で表される第2末端基とを有する。 The modified silicone oil having an ionic group introduced into the terminal group has a first terminal group represented by the following formula (2a), a repeating unit represented by the following formula (2b), and a second terminal group represented by the following formula (2c).
式(2a)中の*は、式(2b)で表される繰り返し単位中のケイ素原子に結合する結合手を示す。式(2c)中の*は、式(2b)で表される繰り返し単位中の酸素原子に結合する結合手を示す。式(2a)中のR2、および式(2c)中のR3は、各々独立に、イオン性基を含む基を表す。イオン性基を含む基のイオン性基としては、アミノ基、カルボキシ基、フェノール性ヒドロキシ基、またはシラノール基が好ましい。 * in formula (2a) represents a bond bonded to a silicon atom in the repeating unit represented by formula (2b). * in formula (2c) represents a bond bonded to an oxygen atom in the repeating unit represented by formula (2b). R 2 in formula (2a) and R 3 in formula (2c) each independently represent a group containing an ionic group. The ionic group of the group containing an ionic group is preferably an amino group, a carboxy group, a phenolic hydroxy group, or a silanol group.
イオン性基含有シリコーンオイルは、アミノ変性シリコーンオイル、カルボキシ変性シリコーンオイル、フェノール変性シリコーンオイル、およびシラノール変性シリコーンオイルからなる群から選択される少なくとも1種を含むことが好ましい。 The ionic group-containing silicone oil preferably contains at least one selected from the group consisting of amino-modified silicone oil, carboxy-modified silicone oil, phenol-modified silicone oil, and silanol-modified silicone oil.
水性媒体中でイオン性基含有シリコーンオイルを含有する乳化粒子を好適に分散させるために、イオン性基含有シリコーンオイルの官能基当量は、1000g/mоl以上5500g/mоl以下であることが好ましい。官能基当量は、1mоlの官能基(イオン性基)あたりの分子量である。 In order to favorably disperse emulsion particles containing ionic group-containing silicone oil in an aqueous medium, the functional group equivalent of the ionic group-containing silicone oil is preferably 1000 g/mol or more and 5500 g/mol or less. The functional group equivalent is the molecular weight per 1 mol of functional group (ionic group).
非変性シリコーンオイルとしては、例えば、ジメチルポリシロキサンが挙げられる。 An example of a non-modified silicone oil is dimethylpolysiloxane.
後処理液中におけるシリコーンオイルの含有量は、5質量%以上15質量%以下であることが好ましい。シリコーンオイルの含有量が5質量%以上であることによって、捺染物の風合いをより良好にすることができ、摩擦堅ろう度により優れた捺染物を作製することができる。シリコーンオイルの含有量が15質量%以下であることによって、処理ヘッドからの後処理液の吐出性を良好にすることができる。 The silicone oil content in the post-treatment liquid is preferably 5% by mass or more and 15% by mass or less. By having a silicone oil content of 5% by mass or more, the texture of the printed item can be improved, and a printed item with superior friction fastness can be produced. By having a silicone oil content of 15% by mass or less, the ejection properties of the post-treatment liquid from the processing head can be improved.
シリコーンオイルの粘度は、500mm2/s(すなわち、mm2/秒)以上であることが好ましい。シリコーンオイルの粘度が500mm2/s以上であると、摩擦により捺染物からシリコーンオイルが脱離し難くなり、乾燥摩擦堅ろう度および湿潤摩擦堅ろう度により優れた捺染物を作製できる。なお、シリコーンオイルの粘度は、25℃における動粘度を意味し、JIS(日本産業規格) Z8803:2011(液体の粘度測定方法)に記載の方法に準拠して測定される。例えば、トルエンにて後処理液からシリコーンオイルを抽出し、洗浄し、乾燥させることにより、後処理液からシリコーンオイルを分離して、シリコーンオイルの粘度を測定することができる。 The viscosity of silicone oil is preferably 500 mm 2 /s (i.e., mm 2 /sec) or more. When the viscosity of silicone oil is 500 mm 2 /s or more, the silicone oil is difficult to be detached from the printed material by friction, and the printed material can be produced with better dry friction fastness and wet friction fastness. The viscosity of silicone oil means the kinetic viscosity at 25°C, and is measured according to the method described in JIS (Japanese Industrial Standards) Z8803:2011 (viscosity measurement method for liquid). For example, the silicone oil is extracted from the post-treatment liquid with toluene, washed, and dried to separate the silicone oil from the post-treatment liquid, and the viscosity of the silicone oil can be measured.
後処理液中に含まれる水性媒体は、水を主成分とする媒体である。水性媒体は、溶媒として機能してもよく、分散媒として機能してもよい。水性媒体の具体例としては、水、または水と極性溶媒との混合液が挙げられる。水性媒体に含有される極性溶媒の例としては、メタノール、エタノール、イソプロピルアルコール、ブタノール、およびメチルエチルケトンが挙げられる。水性媒体における水の含有量は、90質量%以上であることが好ましい。水性媒体の含有量は、後処理液全体の質量に対して、50質量%以上90質量%以下であることが好ましい。 The aqueous medium contained in the post-treatment liquid is a medium whose main component is water. The aqueous medium may function as a solvent or as a dispersion medium. Specific examples of the aqueous medium include water, or a mixture of water and a polar solvent. Examples of polar solvents contained in the aqueous medium include methanol, ethanol, isopropyl alcohol, butanol, and methyl ethyl ketone. The water content in the aqueous medium is preferably 90% by mass or more. The aqueous medium content is preferably 50% by mass or more and 90% by mass or less with respect to the total mass of the post-treatment liquid.
後処理液は、必要に応じて、酸、塩基、ポリオール等をさらに含んでもよい。 The post-treatment liquid may further contain an acid, a base, a polyol, etc., as necessary.
酸としては、例えば、強酸として、塩酸、パラトルエンスルホン酸、硫酸等が挙げられ、さらに、弱酸として、安息香酸、酢酸等が挙げられる。塩基としては、例えば、水酸化ナトリウムが挙げられる。 Examples of the acid include strong acids such as hydrochloric acid, paratoluenesulfonic acid, and sulfuric acid, and weak acids such as benzoic acid and acetic acid. Examples of the base include sodium hydroxide.
後処理液がポリオールを含むと、後処理液の粘度を好適に調整することができる。後処理液に含まれるポリオールとしては、前述のインクの場合と同様に、例えば、エチレングリコール、プロピレングリコール、ジエチレングリコール、トリエチレングリコ-ル、テトラエチレングリコール、グリセリン等が挙げられる。 If the post-treatment liquid contains a polyol, the viscosity of the post-treatment liquid can be suitably adjusted. As in the case of the ink described above, examples of polyols contained in the post-treatment liquid include ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, and glycerin.
後処理液の作製方法は、当業者に公知の任意の方法を用いればよい。例えば、ホモジナイザーを用いて、シリコーンオイルと、水性媒体と、必要に応じて添加される成分(例えば、酸または塩基、およびポリオール)とを混合して乳化させる。このようにして、水性媒体中に、シリコーンオイルを含む乳化粒子を分散させて、後処理液を得ることができる。 The post-treatment liquid may be prepared by any method known to those skilled in the art. For example, a homogenizer is used to mix and emulsify silicone oil, an aqueous medium, and optional added components (e.g., an acid or base, and a polyol). In this way, emulsion particles containing silicone oil are dispersed in the aqueous medium to obtain the post-treatment liquid.
乳化を好適に進行させるために、予め、乳化粒子を含む原料エマルションを作製し、原料エマルションと水性媒体と必要に応じてポリオールとを混合して、後処理液を得てもよい。原料エマルションは、例えば、シリコーンオイルと、水性媒体の一部と、必要に応じて添加される酸または塩基とを含む。原料エマルションの作製において、乳化時間は、例えば、5分以上1時間以下である。乳化温度は、例えば、5℃以上40℃以下である。原料エマルションの含有量は、後処理液全体の質量に対して、例えば、15質量%以上50質量%以下である。 In order to allow the emulsification to proceed smoothly, a raw emulsion containing emulsified particles may be prepared in advance, and the raw emulsion, the aqueous medium, and, if necessary, a polyol may be mixed to obtain the post-treatment liquid. The raw emulsion may contain, for example, silicone oil, a portion of the aqueous medium, and an acid or base that is added if necessary. In preparing the raw emulsion, the emulsification time is, for example, 5 minutes to 1 hour. The emulsification temperature is, for example, 5°C to 40°C. The content of the raw emulsion is, for example, 15% by mass to 50% by mass relative to the total mass of the post-treatment liquid.
次に、本実施形態に係る捺染物の作製方法の一例として、フラットベッド式のインクジェット捺染装置を用いた捺染物の作製方法を、図2を参照しながら具体的に説明する。 Next, as an example of a method for producing a printed item according to this embodiment, a method for producing a printed item using a flatbed inkjet printing device will be specifically described with reference to FIG. 2.
図2に、本開示の実施形態に係る捺染物の作製に使用することができるインクジェット捺染装置の一部分の構成の一例の側面図を示す。なお、理解しやすくするために、図2は、それぞれの構成要素を主体に模式的に示している。図示された各構成要素の大きさ、個数等は、適宜変更されてもよい。 FIG. 2 shows a side view of an example of the configuration of a portion of an inkjet textile printing device that can be used to produce a printed item according to an embodiment of the present disclosure. For ease of understanding, FIG. 2 mainly shows each component in a schematic manner. The size, number, etc. of each illustrated component may be changed as appropriate.
図2に示すフラットベッド式のインクジェット捺染装置(一部)20は、前述した前処理液、インクおよび後処理液を、捺染対象Pに吐出する。 The flatbed type inkjet printing device (part) 20 shown in Figure 2 ejects the pretreatment liquid, ink, and posttreatment liquid described above onto the printing object P.
図2に示すインクジェット捺染装置20は、インクヘッド4と、前処理液ヘッド5と、後処理液ヘッド6と、載置台7とを備える。インクヘッド4は、第1インクヘッド4a、第2インクヘッド4b、第3インクヘッド4c、および第4インクヘッド4dを有する。
The
前処理液ヘッド5および後処理液ヘッド6は、捺染対象Pの少なくとも画像形成領域に、各々、前述した前処理液および後処理液を吐出する。前処理液ヘッド5および後処理液ヘッド6としては、特に限定されないが、例えば、ピエゾ方式ヘッドおよびサーマルインクジェット方式ヘッドが挙げられる。
The
インクヘッド4は、捺染対象Pの画像形成領域に、インクを吐出する。インクヘッド4が有する、第1インクヘッド4a、第2インクヘッド4b、第3インクヘッド4cおよび第4インクヘッド4dは、それぞれ、異なる色のインクを吐出する。インクヘッド4としては、特に限定されないが、例えば、ピエゾ方式ヘッドおよびサーマルインクジェット方式ヘッドが挙げられる。
The
載置台7には、捺染対象Pが載置される。捺染対象Pに前処理液、インクおよび後処理液が吐出可能なように、載置台7の上方に、前処理液ヘッド5、インクヘッド4および後処理液ヘッド6が配設されている。モーター(不図示)の駆動により、載置台7は、前処理液ヘッド5から後処理液ヘッド6に向かう方向(例えば図1の右方向)に、水平に移動する。載置台7が水平に移動することにより、載置台7上の捺染対象Pが搬送される。
The printing object P is placed on the mounting table 7. A
捺染物の作製において、まず、捺染対象Pを載置した載置台7が水平に移動して、前処理液ヘッド5と対向する位置に、捺染対象Pが搬送される。前処理液ヘッド5から捺染対象Pに前処理液が吐出される。前処理液ヘッド5は、捺染対象Pの画像形成領域のみに前処理液を吐出してもよく、捺染対象Pの画像形成領域よりも広い領域に前処理液を吐出してもよく、捺染対象Pの全面に前処理液を吐出してもよい。前処理液の使用量を低減させて捺染物の風合いの劣化を抑制するために、前処理液ヘッド5は、捺染対象Pの画像形成領域のみに前処理液を吐出することが好ましい。
In producing a printed item, first, the placement table 7 on which the print target P is placed moves horizontally, and the print target P is transported to a position facing the
前処理液ヘッド5から前処理液が吐出された後、インクヘッド4と対向する位置に、捺染対象Pが搬送される。インクヘッド4から、捺染対象Pの画像形成領域に、インクが吐出される。この際、最終的に顔料が捺染物の表側の表面および内層部分に存在する捺染物が得られるように、インクの吐出量(1回当たりの吐出量および吐出総量)を適切な量に調整することが好ましい。同様に、最終的に顔料が捺染物の裏側の表面には存在しない捺染物が得られるように、インクの吐出量(1回当たりの吐出量および吐出総量)をより適切な量に調整することが好ましい。捺染対象Pに対するインクの吐出量(1回当たりの吐出量および吐出総量)は、捺染対象Pの種類、インク中の顔料の種類、含有量等のインクの物性、後述する後処理液の1回当たりの吐出量や吐出総量、後処理液中のシリコーンオイルの含有量、後処理液の粘度等の後処理液の物性等の要素も考慮しつつ、適宜調整する必要がある。例えば、インクの吐出量(吐出総量)は、好ましくは5g/m2以上40g/m2以下、より好ましくは10g/m2以上40g/m2以下、さらに好ましくは20g/m2以上40g/m2以下である。このようにして、捺染対象Pの画像形成領域に、インクによって画像が形成される。インクが吐出された後、捺染対象Pを載置した載置台7がさらに水平に移動して、後処理液ヘッド6と対向する位置に、捺染対象Pが搬送される。
After the pretreatment liquid is discharged from the
後処理液ヘッド6から、捺染対象Pの少なくとも画像形成領域に、後処理液が吐出される。後処理液ヘッド6は、捺染対象Pの画像形成領域のみに後処理液を吐出してもよい。あるいは、後処理液ヘッド6は、捺染対象Pの画像形成領域よりも広い領域に後処理液を吐出してもよい。この際、シリコーン成分の量が捺染物の表側から裏側に向かって減少するような浸透勾配が形成されるように、後処理液の吐出量(1回当たりの吐出量および吐出総量)を適切な量に調整する必要がある。また、前述したように、捺染物の表側の表面に対する裏側の表面のシリコーン成分の量の比率が70%以下となる浸透勾配が形成されるように、後処理液の吐出量(1回当たりの吐出量および吐出総量)を調整することが好ましい。捺染対象Pに対する後処理液の吐出量(1回当たりの吐出量および吐出総量)は、捺染対象Pの種類、前述したインクの1回当たりの吐出量や吐出総量、インク中の顔料の種類、含有量等のインクの物性、後処理液中のシリコーンオイルの含有量、後処理液の粘度等の後処理液の物性等の要素も考慮しつつ、適宜調整する必要がある。例えば、後処理液の吐出量(吐出総量)は、好ましくは2g/m2以上100g/m2未満、より好ましくは3g/m2以上60g/m2以下、さらに好ましくは4g/m2以上45g/m2以下、特に好ましくは5g/m2以上40g/m2以下である。このようにして、捺染対象Pの画像形成領域に形成された画像上に、後処理液によって処理膜が形成される。
The post-treatment
後処理液ヘッド6から捺染対象Pに後処理液が吐出された後、捺染対象Pを載置した載置台7がさらに水平に移動して、加熱部(不図示)と対向する位置に、捺染対象Pが搬送される。加熱部が捺染対象Pを加熱することにより、前処理液、インクおよび後処理液が乾燥する。加熱温度は、例えば、120℃以上180℃以下である。加熱時間は、例えば、1分以上10分以下である。加熱により、前処理液、インクおよび後処理液に含まれる揮発成分が蒸発し、捺染対象Pへの前処理液、インクおよび後処理液の固定が促進され、インクによる画像が形成される。その結果、顔料、バインダー樹脂粒子およびシリコーン成分を含む処理剤が捺染対象に付着した捺染物であって、シリコーン成分の量が捺染物の表側から裏側に向かって減少するような浸透勾配を有する捺染物が作製される。
After the post-treatment
このように作製された捺染物は、図1に示すようなシリコーン成分の浸透勾配を有するため、良好な風合いおよび摩擦堅ろう特性を有する。 The printed material produced in this way has a penetration gradient of the silicone component as shown in Figure 1, and therefore has good texture and abrasion fastness properties.
上記の捺染物の作製方法は、一例に過ぎず、例えば以下の変形例が挙げられる。 The above method for producing printed items is just one example, and examples of variations include the following:
第1の変形例として、インクジェット捺染装置20が備える後処理液ヘッド6の代わりに、後処理液を付与するスプレー等を用いてシリコーン成分の量の浸透勾配を形成してもよい。
As a first modification, instead of the post-treatment
第2の変形例として、インクジェット捺染装置20は前処理液ヘッド5を備えておらず、前処理液は捺染対象Pに吐出、付与または塗布されなくてもよい。
As a second modified example, the
第3の変形例として、インクジェット捺染装置20において、前述の作製方法の例では載置台7が水平に移動したが、載置台7が固定された状態で、前処理液ヘッド5、インクヘッド4、および後処理液ヘッド6が水平に移動して、前処理液、インクおよび後処理液のいずれかが吐出されてもよい。
As a third modified example, in the
第4の変形例として、フラットベッド式ではないインクジェット捺染装置を用いて本実施形態に係る捺染物を作製してもよい。 As a fourth modification, the printed material according to this embodiment may be produced using an inkjet printing device that is not a flatbed type.
3.捺染物の作製に使用される記録装置
最後に、本実施形態に係る捺染物の作製に使用することができるインクジェット式プリンター(記録装置)の全体構成の一例について、図面を参照しながら説明する。
3. Recording Apparatus Used for Producing Printed Textiles Finally, an example of the overall configuration of an inkjet printer (recording apparatus) that can be used for producing the printed textile according to this embodiment will be described with reference to the drawings.
図3に、本開示の実施形態に係る捺染物の作製に使用することができるインクジェット式プリンターの全体構成の一例の斜視図を示す。図3に示すインクジェット式プリンター1000は、織物、編物等の生地からなる捺染対象に、文字類、模様等の画像をインクジェット方式で印刷するデジタル捺染印刷に好適に使用される。あるいは、インクジェット式プリンター1000は、紙シート、樹脂シート等の捺染対象に各種の画像を印刷する用途に用いてもよい。図4は、図3のII-II線の模式的な断面図である。
FIG. 3 shows a perspective view of an example of the overall configuration of an inkjet printer that can be used to produce a printed item according to an embodiment of the present disclosure. The
インクジェット式プリンター1000は、広幅かつ長尺のワークW(捺染対象)にインクジェット方式で画像を印刷するプリンターである。一例として、ワークWの幅は、数メートルであり、インクジェット式プリンター1000は、装置フレーム100と、この装置フレーム100に組み込まれたワーク搬送部200およびキャリッジ30とを含む。図3に示すインクジェット式プリンター1000では、左右方向がワークWに対する印刷の際の主走査方向S(図5参照)であり、後方から前方に向かう方向が副走査方向(主走査方向Sと交差する方向であるワークWの搬送方向F)である。
The
装置フレーム100は、インクジェット式プリンター1000の各種構成部材を搭載するための骨組みを形成している。ワーク搬送部200は、インクジェット印刷処理が行われる印刷領域においてワークWが、後方から前方に向かう搬送方向Fに進行するように、当該ワークWを間欠送りする(搬送する)機構である。キャリッジ30は、インクヘッド4、前処理液ヘッド5、後処理液ヘッド6およびサブタンク70を搭載し、インクジェット印刷処理の際にワークWの搬送方向Fと交差する主走査方向S(左右方向)に往復移動する。
The
装置フレーム100は、中央フレーム111、右フレーム112および左フレーム113を含む。中央フレーム111は、インクジェット式プリンター1000の各種構成部材を搭載するための骨組みを形成しており、ワーク搬送部200に応じた左右幅を有している。右フレーム112および左フレーム113は、それぞれ、中央フレーム111の右隣または左隣に立設されている。右フレーム112と左フレーム113との間が、ワークWに対して印刷処理が実行される印刷エリア12である。
The
右フレーム112は、メンテナンスエリア13を形成する。メンテナンスエリア13は、印刷処理が実行されないときに、キャリッジ30を退避させるエリアである。メンテナンスエリア13では、インクヘッド4、前処理液ヘッド5および後処理液ヘッド6のノズル(吐出孔)のクリーニング処理、パージ処理等が行われる。また、キャップが被嵌される。左フレーム113は、キャリッジ30の折り返しエリア14を形成する。折り返しエリア14は、印刷処理において右方から左方へ印刷エリア12を主走査したキャリッジ30が、逆方向の主走査を行う際に一時的に入る領域である。
The
装置フレーム100の上方側には、キャリッジ30に左右方向の往復移動を行わせるためのキャリッジガイド15が組み付けられている。キャリッジガイド15は、左右方向に長い平板状の部材であり、ワーク搬送部200の上方に配置されている。キャリッジガイド15には、タイミングベルト16が左右方向(主走査方向)に周回移動が可能に組み付けられている。タイミングベルト16は、無端ベルトであって、左方向または右方向に周回移動するよう駆動される。
A
キャリッジガイド15には、キャリッジ30を主走査方向Sに往復移動が可能な状態で保持する上下一対のガイドレール17が、左右方向に平行に延在するように装備されている。キャリッジ30は、ガイドレール17と係合している。また、キャリッジ30は、タイミングベルト16に固定されている。キャリッジ30は、タイミングベルト16の左方向または右方向の周回移動に伴って、ガイドレール17に案内されつつ、キャリッジガイド15に沿って左方向または右方向に移動する。
The
次に、図4を主に参照しながら説明する。ワーク搬送部200は、印刷前のワークWを繰り出す送り出しローラー21と、印刷後のワークWを巻き取る巻き取りローラー22とを含む。送り出しローラー21は、装置フレーム100の後方下部に配置され、印刷前のワークWの巻回体である送り出しロールWAの巻き取り軸である。巻き取りローラー22は、装置フレーム100の前方下部に配置され、印刷処理後のワークWの巻回体である巻き取りロールWBの巻き取り軸である。巻き取りローラー22には、当該巻き取りローラー22を軸回りに回転駆動し、ワークWの巻き取り動作を実行させる第1モーターM1が付設されている。
Next, a description will be given mainly with reference to FIG. 4. The
送り出しローラー21と巻き取りローラー22との間であって印刷エリア12を通る経路が、ワークWの搬送経路となる。この搬送経路には、上流側から順に第1テンションローラー23、ワークガイド24、搬送ローラー25およびピンチローラー26、折り返しローラー27、第2テンションローラー28が配置されている。第1テンションローラー23は、搬送ローラー25の上流側において、ワークWに所定の張力を付与する。ワークガイド24は、ワークWの搬送方向を上方向から前方向に変更し、ワークWを印刷エリア12へ搬入させる。
The path between the
搬送ローラー25は、印刷エリア12においてワークWを間欠送りする搬送力を発生するローラーである。搬送ローラー25は、第2モーターM2により軸回りに回転駆動され、ワークWがキャリッジ30に対向する印刷エリア12(画像形成位置)を通過するように、ワークWを前方向(所定の搬送方向F)に間欠的に搬送する。ピンチローラー26は、搬送ローラー25に対して上方から対向するように配置され、搬送ローラー25と搬送ニップ部を形成している。
The
折り返しローラー27は、印刷エリア12を通過したワークWの搬送方向を前方向から下方向に変更し、印刷処理後のワークWを巻き取りローラー22へ導く。第2テンションローラー28は、搬送ローラー25の下流側において、ワークWに所定の張力を付与する。印刷エリア12においてワークWの搬送経路の下方には、プラテン29が配置されている。
The turn-
キャリッジ30は、ガイドレール17に片持ち支持された状態で、搬送方向Fと交差する(図3および図4では直交する)主走査方向S(図3および図4では左右方向)に往復移動する。キャリッジ30は、キャリッジフレーム30Aと、このキャリッジフレーム30Aに搭載されるインクヘッド4、前処理液ヘッド5、後処理液ヘッド6およびサブタンク70とを備える(図3参照)。キャリッジフレーム30Aは、ヘッド支持フレーム31およびバックフレーム32を含む。
The
ヘッド支持フレーム31は、前述したインクヘッド4、前処理液ヘッド5および後処理液ヘッド6を保持する水平板である。バックフレーム32は、ヘッド支持フレーム31の後端縁から上方に延びる垂直板である。前述したように、タイミングベルト16は、バックフレーム32に固定されている。また、ガイドレール17は、バックフレーム32に係合されている。すなわち、図4に示す例では、バックフレーム32がガイドレール17に片持ち状態で保持される係合部である。ヘッド支持フレーム31は、その後端側が係合部によってガイドレール17に片持ち支持された水平板である。
The
なお、片持ち状態とは、キャリッジ30において、保持部材であるガイドレール17に保持されている部分である係合部(バックフレーム32)が、搬送方向Fにおいて、キャリッジ30の中央から上流側、若しくは下流側の片側のみに存在し、係合部が存在する側の反対側には、他の係合部が存在しない状態を表す。係合部は、さらに、搬送方向Fにおいて、インクヘッド4および処理ヘッドが配置されている範囲以外に配置されていてもよい。すなわち、係合部は、搬送方向Fにおいて、インクヘッド4、前処理液ヘッド5および後処理液ヘッド6が配置されている範囲に対して、上流側のみもしくは下流側のみに配置されていてもよい。
Note that the cantilevered state refers to a state in which the engagement portion (back frame 32), which is the portion of the
キャリッジ30について、さらに説明を加える。図5は、図3に示すキャリッジの拡大斜視図である。図5には、ワークWの搬送方向F(副走査方向)と、キャリッジ30の移動方向である主走査方向Sとが示されている。図5では、ワークWに対して画像形成用のインクを吐出する複数のインクヘッド4と、非発色性の処理液を吐出する前処理液ヘッド5および後処理液ヘッド6と、これらのインクヘッド4、前処理液ヘッド5および後処理液ヘッド6にインク、前処理液および後処理液を供給する複数のサブタンク70とが、キャリッジ30に搭載されている例を示している。
Further explanation of the
インクヘッド4の各々は、例えばピエゾ素子を用いたピエゾ方式、加熱素子を用いたサーマル方式等の吐出方式でインク滴を吐出する多数のノズル(インク吐出孔)と、このノズルにインクを導くインク通路とを備える。インクとしては、例えば、上記に詳細に述べたインクを使用することができる。図5に示す例では、複数のインクヘッド4は、8色のインクを吐出することが可能である。インクヘッド4は、主走査方向Sに二列で並ぶように、キャリッジ30のヘッド支持フレーム31に搭載されている。各色のインクヘッド4は、それぞれ2個のヘッドを有している。
Each
図5に示す例では、インクヘッド4は、第1上流インクヘッド41Aと、第1下流インクヘッド41Bとを有する。これらのインクヘッド4は、例えば、イエロー色のインクを吐出する。また、インクヘッド4は、第2上流インクヘッド42Aと、第2下流インクヘッド42Bとを有する。これらのインクヘッド4は、例えば、マゼンタ色のインクを吐出する。同様に、図5に示すように、同じ色のインクを吐出する2つのインクヘッド4が搬送方向Fおよび主走査方向Sにおいて相互にずれた位置に配置されている。これらの2つのインクヘッド4を一組として、計8組のインクヘッド4(41A~48A、41B~48B)は互いに異なる色のインクを吐出する。
In the example shown in FIG. 5, the ink heads 4 have a first
前処理液ヘッド5および後処理液ヘッド6は、搬送方向Fにおいてインクヘッド4とは異なる位置に配置されている。前処理液ヘッド5は、搬送方向Fにおいてインクヘッド4の上流側に配置されている。図5では、1個の前処理液ヘッド5がインクヘッド4の配列体の左端部付近に配置されている例を示している。同様に、後処理液ヘッド6は、搬送方向Fにおいてインクヘッド4の下流側に配置されている。図5では、1個の後処理液ヘッド6がインクヘッド4の配列体の右端部に配置されている例を示している。他の実施形態では、複数の前処理液ヘッド5または複数の後処理液ヘッド6が配置されてもよい。
The pre-treatment
なお、インクヘッド4、前処理液ヘッド5および後処理液ヘッド6により構成されている、主走査方向Sに沿ったヘッドの連なりを、ヘッドの列、あるいは単に列と称する。また、インクヘッド4、前処理液ヘッド5および後処理液ヘッド6により構成されている、搬送方向Fに沿ったヘッドの連なりを、ヘッドの行、或いは単に行と称する。 The series of heads along the main scanning direction S, which is made up of the ink heads 4, pretreatment liquid heads 5, and posttreatment liquid heads 6, is referred to as a row of heads, or simply as a row. The series of heads along the transport direction F, which is made up of the ink heads 4, pretreatment liquid heads 5, and posttreatment liquid heads 6, is referred to as a row of heads, or simply as a row.
前処理液ヘッド5は、ワークWに対して所定の前処理を施すための前処理液を吐出する。前処理液は、まだインクヘッド4からインクが吐出されていないワークWの位置に、前処理液ヘッド5から吐出される。前処理液としては、前述した前処理液を使用することができる。
The
後処理液ヘッド6は、インクが付着したワークWに対して所定の後処理を施すための後処理液を吐出する。後処理液は、インクヘッド4からインクが吐出された後のワークWの位置に、後処理液ヘッド6から吐出される。後処理液としては、前述した後処理液を使用することができる。この際、本実施形態に係る捺染物を作製するためには、前述したように、シリコーン成分の量が捺染物の表側から裏側に向かって減少するような浸透勾配が形成されるように、後処理液の吐出量(1回当たりの吐出量および吐出総量)を適切な量に調整する。
The post-treatment
図3~図5に示す例では、画像に合わせて色を印刷する部分のワークWには、前処理液、インクおよび後処理液が、この順で吐出される。この場合、インクは、一色であったり、複数の色であったりする。色を印刷しない部分、すなわち、インクが吐出されない部分には、基本的には前処理液および後処理液も吐出されない。 In the examples shown in Figures 3 to 5, pretreatment liquid, ink, and posttreatment liquid are ejected in that order onto the workpiece W in the areas where colors will be printed according to the image. In this case, the ink may be of one color or multiple colors. In areas where colors will not be printed, i.e., areas where ink will not be ejected, pretreatment liquid and posttreatment liquid are generally not ejected either.
図5に示すように、ヘッド支持フレーム31のヘッドの配置箇所には、開口31Hが設けられている。インクヘッド4、前処理液ヘッド5および後処理液ヘッド6は、各々の開口31Hに嵌め込まれるように、ヘッド支持フレーム31に組み付けられている。各開口31Hからは、各ヘッド(インクヘッド4、前処理液ヘッド5および後処理液ヘッド6)の下端面に配置されているノズルがそれぞれ露出している。
As shown in FIG. 5,
複数のサブタンク70は、保持フレームを介して(図示せず)、各ヘッド(インクヘッド4、前処理液ヘッド5および後処理液ヘッド6)の上方側においてキャリッジ30に支持されている。複数のサブタンク70は、インクヘッド4、前処理液ヘッド5および後処理液ヘッド6の各々のヘッドに対応して設けられる。各サブタンク70には、インクおよび処理液が収容されているメインタンク90からインクまたは処理液が供給され、これらを各ヘッドに供給する。各サブタンク70と各ヘッドとは、管路によって接続されている(図示せず)。
The multiple sub-tanks 70 are supported by the
図5に示す例では、複数のサブタンク70は、後側において主走査方向Sに沿って配置された第1供給サブタンク71A~第8供給サブタンク78A、前処理供給サブタンク7FA、および後処理供給サブタンク7RAを有する。さらに、複数のサブタンク70は、前側において主走査方向Sに沿って配置された第1回収サブタンク71B~第8回収サブタンク78B、前処理回収サブタンク7FB、および後処理回収サブタンク7RBを有する。
In the example shown in FIG. 5, the
図5に示す例では、キャリッジ30の最も左側に位置する第1供給サブタンク71Aおよび第1回収サブタンク71Bは、例えば、顔料を含むイエロー色のインクを貯留している。この場合、第1供給サブタンク71Aは、第1上流インクヘッド41Aおよび第1下流インクヘッド41B(いずれも供給先ともいう)に対してイエロー色インクを供給する。一方、第1回収サブタンク71Bは、第1上流インクヘッド41Aおよび第1下流インクヘッド41Bから回収したイエロー色インクを貯留する。なお、前述のように、一部のイエロー色インクは、第1上流インクヘッド41Aおよび第1下流インクヘッド41BからワークWに向かって吐出される。同様に、例えば、第2供給サブタンク72Aは、第2上流インクヘッド42Aおよび第2下流インクヘッド42Bに対してマゼンタ色インクを供給する。一方、第2回収サブタンク72Bは、第2上流インクヘッド42Aおよび第2下流インクヘッド42Bから回収したマゼンタ色インクを貯留する。その他の第3~第8サブタンクも、上記と同様の構造および機能を有している。
In the example shown in FIG. 5, the
また、前処理供給サブタンク7FAは前処理液ヘッド5に対して前処理液を供給し、前処理回収サブタンク7FBは前処理液ヘッド5から前処理液を回収する。後処理供給サブタンク7RAは後処理液ヘッド6に対して後処理液を供給し、後処理回収サブタンク7RBは後処理液ヘッド6から後処理液を回収する。
The pre-treatment supply sub-tank 7FA supplies pre-treatment liquid to the pre-treatment
このように、図3~図5に示すインクジェット式プリンター1000は、インクヘッド4、前処理液ヘッド5および後処理液ヘッド6の3種類のヘッドが、一つのキャリッジ30に搭載されたオールインワン型のプリンターとなっている。このインクジェット式プリンター1000によれば、例えばデジタル捺染印刷における、生地にインクジェット印刷を行う印捺工程において、前処理液の吐出工程および後処理液の吐出工程を一体的に実行させることができる。従って、捺染工程の簡素化、捺染装置のコンパクト化等を図ることができる。
In this way, the
また、図3~図5に示すインクジェット式プリンター1000は、シリアル印刷方式でワークWに対して印刷処理を行う。具体的には、ワークWが幅広のサイズを有するものである場合、一般的に、ワークWを連続的に送りながら印刷を行うことはできない。シリアル印刷方式は、各色のインクヘッド4を搭載したキャリッジ30の主走査方向Sへの往復移動と、ワークWの搬送方向Fへの間欠送りとを繰り返す印刷方式である。
The
シリアル印刷方式について詳細に説明する。図3~図5に例示するインクジェット式プリンター1000では、キャリッジ30が主走査方向Sのうちの一の方向である往路方向に移動しながら、帯状画像の印刷が行われる。この往路方向の主走査の際、ワークWの送りは停止される。そして、帯状画像の印刷後、ワークWは所定のピッチだけ搬送方向Fに送り出される。この際、キャリッジ30は、左端側の折り返しエリア14で待機する。ワークWの送り出し後、キャリッジ30はタイミングベルト16の反転移動に伴って、往路方向とは反対の復路方向に折り返す。この際、ワークWは停止状態である。そして、キャリッジ30は復路方向に移動しつつ、往路方向の移動にて印刷された帯状画像の上流側に、次の帯状画像を印刷する。以下、同様の動作が繰り返される。
The serial printing method will be described in detail. In the
[本開示のまとめ]
本開示の第1の態様に係る捺染物は、顔料、バインダー樹脂粒子およびシリコーン成分を含む処理剤が捺染対象に付着した捺染物であって、
前記シリコーン成分は、前記捺染物の表側の表面および裏側の表面の両方に存在し、かつ、
前記シリコーン成分の量は、前記表側の表面と比べて前記裏側の表面の方が少ない。
[Summary of the Disclosure]
A printed matter according to a first aspect of the present disclosure is a printed matter in which a treatment agent containing a pigment, binder resin particles, and a silicone component is adhered to a printing subject,
The silicone component is present on both the front surface and the back surface of the print, and
The amount of the silicone component is less on the back surface than on the front surface.
この捺染物は、良好な風合いおよび摩擦堅ろう特性を有する。 This print has good texture and abrasion resistance.
本開示の第2の態様に係る捺染物は、第1の態様に係る捺染物であって、前記表側の表面の前記シリコーン成分の量に対する、前記裏側の表面の前記シリコーン成分の量の比率は、70%以下である。 The printed material according to the second aspect of the present disclosure is the printed material according to the first aspect, in which the ratio of the amount of the silicone component on the back surface to the amount of the silicone component on the front surface is 70% or less.
このような構成を有することによって、捺染物の摩擦堅ろう度、特に湿潤摩擦堅ろう度をより良好にすることができる。 By having such a configuration, it is possible to improve the abrasion fastness, particularly the wet abrasion fastness, of the printed material.
本開示の第3の態様に係る捺染物は、第2の態様に係る捺染物であって、前記表側の表面の前記シリコーン成分の量に対する、前記裏側の表面の前記シリコーン成分の量の比率は、15%超である。 The printed material according to the third aspect of the present disclosure is the printed material according to the second aspect, in which the ratio of the amount of the silicone component on the back surface to the amount of the silicone component on the front surface is greater than 15%.
このような構成を有することによって、捺染物は、良好な風合いを確実に有することができる。 By having this configuration, the printed item can be sure to have a good texture.
本開示の第4の態様に係る捺染物は、第3の態様に係る捺染物であって、前記表側の表面の前記シリコーン成分の量に対する、前記裏側の表面の前記シリコーン成分の量の比率は、31%以上である。 The printed material according to the fourth aspect of the present disclosure is the printed material according to the third aspect, in which the ratio of the amount of the silicone component on the back surface to the amount of the silicone component on the front surface is 31% or more.
このような構成を有することによって、捺染物は、良好な風合いをより確実に有することができる。 By having this configuration, the printed item can be more reliably provided with a good texture.
本開示の第5の態様に係る捺染物は、第4の態様に係る捺染物であって、前記表側の表面の前記シリコーン成分の量に対する、前記裏側の表面の前記シリコーン成分の量の比率は、46%以上60%以下である。 The printed material according to the fifth aspect of the present disclosure is the printed material according to the fourth aspect, in which the ratio of the amount of the silicone component on the back surface to the amount of the silicone component on the front surface is 46% or more and 60% or less.
このような構成を有することによって、捺染物は、良好な風合いおよび摩擦堅ろう特性(特に湿潤摩擦堅ろう度)をより確実に有することができる。 By having such a configuration, the printed item can be more reliably provided with good texture and abrasion fastness properties (especially wet abrasion fastness).
本開示の第6の態様に係る捺染物は、第1~第5のいずれかの態様に係る捺染物であって、前記顔料は、前記捺染物の前記表側の表面、および前記捺染物の前記表側の表面と前記裏側の表面との間の内層部分に存在する。 The printed material according to the sixth aspect of the present disclosure is a printed material according to any one of the first to fifth aspects, in which the pigment is present on the front surface of the printed material and in an inner layer portion between the front surface and the back surface of the printed material.
このような構成を有することによって、捺染物の画像の発色を鮮やかにすることができる。 This configuration allows the color of the printed image to be more vivid.
本開示の第7の態様に係る捺染物は、第1~第6のいずれかの態様に係る捺染物であって、前記顔料は、前記捺染物の前記裏側の表面に存在しない。 The printed material according to the seventh aspect of the present disclosure is a printed material according to any one of the first to sixth aspects, in which the pigment is not present on the rear surface of the printed material.
このような構成を有することによって、捺染物の画像の発色をより鮮やかにすることができる。さらに、捺染物の裏側の風合いをより良好にできることも想定される。 By having such a configuration, it is possible to make the color of the image on the printed material more vivid. It is also expected that the texture on the back side of the printed material can be improved.
本開示の第8の態様に係る捺染物は、第1~第7のいずれかの態様に係る捺染物であって、前記捺染対象は、ポリエステル生地である。 The printed item according to the eighth aspect of the present disclosure is a printed item according to any one of the first to seventh aspects, and the subject of printing is a polyester fabric.
このような構成を有することによって、捺染物は、良好な風合いおよび摩擦堅ろう特性をさらに確実に有することが想定される。 It is expected that this type of configuration will ensure that the printed item has good texture and abrasion resistance properties.
本開示の第9の態様に係る捺染物は、第1~第8のいずれかの態様に係る捺染物であって、インクジェット捺染物である。 The printed material according to the ninth aspect of the present disclosure is a printed material according to any one of the first to eighth aspects, and is an inkjet printed material.
このような構成を有することによって、良好な風合いおよび摩擦堅ろう特性を有する捺染物を容易に得ることができる。 By having this configuration, it is easy to obtain printed items with good texture and abrasion fastness properties.
以下に、実施例により本開示をさらに具体的に説明するが、本開示は実施例により何ら限定されるものではない。 The present disclosure will be explained in more detail below with reference to examples, but the present disclosure is not limited to these examples.
本実施例では、捺染物の表側の表面に対する裏側の表面のSi検出量比を変動させた様々な評価用捺染物を作製した。さらに、作製した各評価用捺染物の風合いおよび摩擦堅ろう度を評価した。加えて、作製した評価用捺染物の断面を観察し、顔料の存在箇所を確認し、作製した評価用捺染物の発色性も評価した。 In this example, various prints for evaluation were prepared by varying the ratio of the amount of detected Si on the back surface to the front surface of the print. Furthermore, the texture and friction fastness of each print for evaluation were evaluated. In addition, the cross-sections of the prints for evaluation prepared were observed to confirm the location of the pigment, and the color development of the prints for evaluation prepared was also evaluated.
1.評価用捺染物の作製方法
各実施例および各比較例の評価用捺染物は、以下の方法によって作製した。
1. Method for preparing printed textiles for evaluation Printed textiles for evaluation in each of the Examples and Comparative Examples were prepared by the following method.
(実施例1)
実施例1の評価用捺染物は、捺染対象のポリエステルトロピカル上に、前処理液、インク(Black)および後処理液を、インクジェットプリンターを用いてこの順に吐出することによって作製した。以下、前処理液、インクおよび後処理液の作製方法、ならびにこれらを用いた実施例1の評価用捺染物の作製方法を説明する。
Example 1
The evaluation printed material of Example 1 was produced by ejecting the pre-treatment liquid, ink (Black) and post-treatment liquid in that order onto the polyester tropical material to be printed using an inkjet printer. The methods for producing the pre-treatment liquid, ink and post-treatment liquid, as well as the method for producing the evaluation printed material of Example 1 using these will be described below.
[前処理液の作製方法]
まず、前処理液に含有される調整カチオン性ポリマー液を作製した。カラムに強塩基性イオン交換樹脂(OH型)0.5Lを充填し、「PAS-A-5」(ニットーボーメディカル(株)社製)1Lを流速50mL/minで通過させ、調整カチオン性ポリマー液を得た。「PAS-A-5」は4級アンモニウム塩のカチオン性ポリマー(ジアリルジメチルアンモニウムクロリド・二酸化硫黄共重合体)である。得られた調整カチオン性ポリマー液の固形分は、40%であった。
[Method of preparing pretreatment liquid]
First, a regulated cationic polymer solution to be contained in the pretreatment solution was prepared. A column was filled with 0.5 L of a strongly basic ion exchange resin (OH type), and 1 L of "PAS-A-5" (manufactured by Nittobo Medical Co., Ltd.) was passed through the column at a flow rate of 50 mL/min to obtain a regulated cationic polymer solution. "PAS-A-5" is a cationic polymer of a quaternary ammonium salt (diallyldimethylammonium chloride-sulfur dioxide copolymer). The solid content of the obtained regulated cationic polymer solution was 40%.
次いで、3質量部(固形分)の上記で作製した調整カチオン性ポリマー液と、2質量部のコハク酸と、1質量部の非イオン性界面活性剤(日信化学工業(株)製、「サーフィノール440」)と、10質量部のプロピレングリコールと、合計が100質量部となるように調整した残部の水とを加えて混合した。その後、5μmのフィルターを用いてろ過を行い、前処理液を得た(pH8.0、塩化物イオン濃度4.5g/L)。 Next, 3 parts by mass (solid content) of the adjusted cationic polymer liquid prepared above, 2 parts by mass of succinic acid, 1 part by mass of a nonionic surfactant (manufactured by Nissin Chemical Industry Co., Ltd., "Surfynol 440"), 10 parts by mass of propylene glycol, and the remainder of the water adjusted to a total of 100 parts by mass were added and mixed. After that, the mixture was filtered using a 5 μm filter to obtain a pretreatment liquid (pH 8.0, chloride ion concentration 4.5 g/L).
[インク(Black)の作製方法]
攪拌羽根を備えた容量1Lの3つ口フラスコに、125gのイオン交換水、および2gのノニオン性界面活性剤(日信化学工業(株)製「サーフィノール(登録商標)440」、内容:アセチレングリコールエチレンオキサイド付加物)を入れた。フラスコの内容物を攪拌しながら、165gのプロピレングリコール、100gの黒色顔料分散液(山陽色素(株)製「AE2078F」、内容:C.I.Pigment Black 7、固形分濃度:20質量%)、および108gのバインダー樹脂粒子分散液(第一工業製薬(株)製「スーパーフレックス470」、内容:ポリウレタン分散液、固形分濃度:38質量%)を、フラスコ内に、この順で添加した。フラスコの内容物を10分間さらに攪拌して、インク(Black)を得た。
[Method of producing ink (black)]
In a 1 L three-neck flask equipped with a stirring blade, 125 g of ion-exchanged water and 2 g of a nonionic surfactant ("Surfynol (registered trademark) 440" manufactured by Nissin Chemical Industry Co., Ltd., content: acetylene glycol ethylene oxide adduct) were placed. While stirring the contents of the flask, 165 g of propylene glycol, 100 g of a black pigment dispersion ("AE2078F" manufactured by Sanyo Dye Co., Ltd., content: C.I.
[後処理液の作製方法]
まず、後処理液に含有されるシリコーンエマルジョンを作製した。具体的には、300gのアミノ変性シリコーンオイル(信越化学工業(株)製「KF-864」、粘度:1,700mm2/s、比重:0.98(25℃)、官能基当量:3,800g/mol)、600gのイオン交換水、および100gの塩酸水溶液(濃度:1mol/L)を、ビーカーに入れた。その後、ホモジナイザー(IKA(株)製「ウルトラタラックスT25」)を用いて、回転速度10000rpmで15分間、ビーカーの内容物を攪拌し、30分間静置した。次いで、120メッシュのステンレスフィルターで、ビーカーの内容物をろ過し、シリコーンエマルジョンを得た。
[Method of preparing post-treatment liquid]
First, a silicone emulsion to be contained in the post-treatment liquid was prepared. Specifically, 300 g of amino-modified silicone oil ("KF-864" manufactured by Shin-Etsu Chemical Co., Ltd., viscosity: 1,700 mm 2 /s, specific gravity: 0.98 (25°C), functional group equivalent: 3,800 g/mol), 600 g of ion-exchanged water, and 100 g of hydrochloric acid aqueous solution (concentration: 1 mol/L) were placed in a beaker. Thereafter, the contents of the beaker were stirred at a rotation speed of 10,000 rpm for 15 minutes using a homogenizer ("Ultra Turrax T25" manufactured by IKA Corporation), and allowed to stand for 30 minutes. Next, the contents of the beaker were filtered through a 120-mesh stainless steel filter to obtain a silicone emulsion.
次いで、上記のように作製したシリコーンエマルジョンを用いて後処理液を作製した。具体的には、30gの上記シリコーンエマルジョンと、35gのイオン交換水と、35gのプロピレングリコールと混合することによって、後処理液を得た。 Then, a post-treatment liquid was prepared using the silicone emulsion prepared as described above. Specifically, the post-treatment liquid was obtained by mixing 30 g of the silicone emulsion, 35 g of ion-exchanged water, and 35 g of propylene glycol.
[実施例1の評価用捺染物の作製方法]
捺染対象として、ポリエステルトロピカル生地((株)色染社製、経糸:150デニール-48フィラメント、緯糸:150デニール-48フィラメント、経糸の密度::76本/インチ、緯糸の密度:68本/インチ、目付120g/m2)を使用した。評価用捺染物の作製には、インクジェットプリントヘッド(京セラ(株)製「KJ4B」)を搬送方向に並べたフラットベッド式プリンタージグを使用した。1つ目のプリントヘッドには、上記にて作製した前処理液を充填した。2つ目のヘッドには、上記にて作製したインク(Black)を充填した。3つ目のプリントヘッドには、上記にて作製した後処理液を充填した。フラットベッド式プリンタージグを用いて、前処理液、インク(Black)および後処理液の吐出量(吐出総量)が、各々、10g/m2、20g/m2、および5g/m2となるように各ヘッドから、ポリエステルトロピカル上に吐出した。ここで、ヘッドによって吐出する液滴サイズは、インクを18pl/回とし、各処理液を9pl/回とした。これらの液滴サイズによって、各吐出総量に応じて必要回数吐出した。インクと各処理液との間は、それぞれ1secの間隔をあけて印捺した。インクジェット印刷の条件は、布/ヘッド距離を3mm、ヘッド温度を25℃とした。次いで、捺染対象を160℃で3分間オーブンにて加熱して、インクおよび両処理液を乾燥させて、実施例1の評価用捺染物を得た。
[Method of producing printed textile for evaluation in Example 1]
A polyester tropical fabric (manufactured by Shikisen Co., Ltd., warp threads: 150 denier-48 filaments, weft threads: 150 denier-48 filaments, warp thread density: 76 threads/inch, weft thread density: 68 threads/inch, basis weight: 120 g/m 2 ) was used as the printing subject. A flatbed printer jig in which inkjet print heads ("KJ4B" manufactured by Kyocera Corporation) were arranged in the transport direction was used to prepare the printed fabric for evaluation. The first print head was filled with the pre-treatment liquid prepared above. The second head was filled with the ink (Black) prepared above. The third print head was filled with the post-treatment liquid prepared above. Using a flatbed printer jig, the pretreatment liquid, the ink (Black), and the posttreatment liquid were discharged from each head onto polyester tropical so that the discharge amounts (total discharge amounts) were 10 g/m 2 , 20 g/m 2 , and 5 g/m 2 , respectively. Here, the droplet sizes discharged by the head were 18 pl/time for the ink and 9 pl/time for each treatment liquid. Depending on these droplet sizes, the ink was discharged the required number of times according to each total discharge amount. The ink and each treatment liquid were printed with an interval of 1 sec between them. The inkjet printing conditions were a cloth/head distance of 3 mm and a head temperature of 25° C. Next, the printing target was heated in an oven at 160° C. for 3 minutes to dry the ink and both treatment liquids, and the evaluation printed material of Example 1 was obtained.
(実施例2)
評価用捺染物の作製時の後処理液の吐出量(吐出総量)を20g/m2としたこと以外は、実施例1と同様の方法によって、実施例2の評価用捺染物を作製した。
Example 2
A printed textile for evaluation of Example 2 was produced in the same manner as in Example 1, except that the amount of post-treatment liquid discharged (total amount discharged) when producing a printed textile for evaluation was 20 g/m 2 .
(実施例3)
評価用捺染物の作製時の後処理液の吐出量(吐出総量)を40g/m2としたこと以外は、実施例1と同様の方法によって、実施例3の評価用捺染物を作製した。
Example 3
A printed textile for evaluation of Example 3 was produced in the same manner as in Example 1, except that the amount of post-treatment liquid discharged (total amount discharged) when producing a printed textile for evaluation was 40 g/m 2 .
(実施例4)
捺染対象として綿ブロード生地((株)色染社製、サイズ:A4サイズ、経糸および緯糸の綿番手:40/1、経糸の密度:130本/インチ、緯糸の密度:75本/インチ、目付:122g/m2)を用いたこと以外は、実施例1と同様の方法によって、実施例4の評価用捺染物を作製した。
Example 4
The printed fabric for evaluation in Example 4 was produced in the same manner as in Example 1, except that a cotton broadcloth (manufactured by Irosen Co., Ltd., size: A4 size, cotton count of warp and weft: 40/1, warp density: 130 threads/inch, weft density: 75 threads/inch, basis weight: 122 g/ m2 ) was used as the printing subject.
(実施例5)
インク(Black)の代わりに以下の方法で作製したインク(Yellow)を用いたこと以外は、実施例1と同様の方法によって、実施例5の評価用捺染物を作製した。
Example 5
A printed material for evaluation of Example 5 was prepared in the same manner as in Example 1, except that an ink (Yellow) prepared by the following method was used instead of the ink (Black).
[インク(Yellow)の作製方法]
攪拌羽根を備えた容量1Lの3つ口フラスコに、110gのイオン交換水、および2gのノニオン性界面活性剤(日信化学工業(株)製「サーフィノール(登録商標)440」、内容:アセチレングリコールエチレンオキサイド付加物)を入れた。フラスコの内容物を攪拌しながら、163gのプロピレングリコール、100gの黄色顔料分散液(山陽色素(株)製「AE2032F」、内容:C.I.Pigment Yellow 74、固形分濃度:20質量%)、および125gのバインダー樹脂粒子分散液(第一工業製薬(株)製「スーパーフレックス420」、内容:ポリウレタン分散液、固形分濃度:32質量%)を、フラスコ内に、この順で添加した。フラスコの内容物を10分間さらに攪拌して、インク(Yellow)を得た。
[Method of producing ink (Yellow)]
In a 1 L three-neck flask equipped with a stirring blade, 110 g of ion-exchanged water and 2 g of a nonionic surfactant ("Surfynol (registered trademark) 440" manufactured by Nissin Chemical Industry Co., Ltd., content: acetylene glycol ethylene oxide adduct) were placed. While stirring the contents of the flask, 163 g of propylene glycol, 100 g of a yellow pigment dispersion ("AE2032F" manufactured by Sanyo Dye Co., Ltd., content: C.I. Pigment Yellow 74, solid content concentration: 20% by mass), and 125 g of a binder resin particle dispersion ("Superflex 420" manufactured by Daiichi Kogyo Seiyaku Co., Ltd., content: polyurethane dispersion, solid content concentration: 32% by mass) were added in this order to the flask. The contents of the flask were further stirred for 10 minutes to obtain an ink (Yellow).
(実施例6)
評価用捺染物の作製時において、後処理液を、スプレーを用いて10g/m2の付与量(付与総量)にて捺染対象に付与したこと以外は、実施例1と同様の方法によって、実施例6の評価用捺染物を作製した。
Example 6
The printed textile for evaluation of Example 6 was prepared in the same manner as in Example 1, except that when preparing the printed textile for evaluation, the post-treatment liquid was applied to the printed subject in an amount of 10 g/ m2 (total amount applied) using a spray.
(実施例7)
インク(Black)の代わりに以下の方法で作製したインク(Cyan)を用いたこと以外は、実施例1と同様の方法によって、実施例7の評価用捺染物を作製した。
(Example 7)
A printed material for evaluation of Example 7 was prepared in the same manner as in Example 1, except that an ink (cyan) prepared in the following manner was used instead of the ink (black).
[インク(Cyan)の作製方法]
攪拌羽根を備えた容量1Lの3つ口フラスコに、110gのイオン交換水、および2gのノニオン性界面活性剤(日信化学工業(株)製「サーフィノール(登録商標)440」、内容:アセチレングリコールエチレンオキサイド付加物)を入れた。フラスコの内容物を攪拌しながら、163gのプロピレングリコール、100gの青色顔料分散液(山陽色素(株)製「BA2447F」、内容:C.I.Pigment Blue 15、固形分濃度:20質量%)、および125gのバインダー樹脂粒子分散液(第一工業製薬(株)製「スーパーフレックス420」、内容:ポリウレタン分散液、固形分濃度:32質量%)を、フラスコ内に、この順で添加した。フラスコの内容物を10分間さらに攪拌して、インク(Cyan)を得た。
[Method of preparing ink (cyan)]
In a 1 L three-neck flask equipped with a stirring blade, 110 g of ion-exchanged water and 2 g of a nonionic surfactant ("Surfynol (registered trademark) 440" manufactured by Nissin Chemical Industry Co., Ltd., content: acetylene glycol ethylene oxide adduct) were placed. While stirring the contents of the flask, 163 g of propylene glycol, 100 g of a blue pigment dispersion ("BA2447F" manufactured by Sanyo Dye Co., Ltd., content: C.I.
(実施例8)
インク(Black)の代わりに以下の方法で作製したインク(Magenta)を用いたこと以外は、実施例1と同様の方法によって、実施例8の評価用捺染物を作製した。
(Example 8)
A printed material for evaluation of Example 8 was prepared in the same manner as in Example 1, except that an ink (magenta) prepared by the following method was used instead of the ink (black).
[インク(Magenta)の作製方法]
攪拌羽根を備えた容量1Lの3つ口フラスコに、110gのイオン交換水、および2gのノニオン性界面活性剤(日信化学工業(株)製「サーフィノール(登録商標)440」、内容:アセチレングリコールエチレンオキサイド付加物)を入れた。フラスコの内容物を攪拌しながら、163gのプロピレングリコール、100gの赤色顔料分散液(山陽色素(株)製「AG2172F」、内容:C.I.Pigment Red 122、固形分濃度:20質量%)、および125gのバインダー樹脂粒子分散液(第一工業製薬(株)製「スーパーフレックス420」、内容:ポリウレタン分散液、固形分濃度:32質量%)を、フラスコ内に、この順で添加した。フラスコの内容物を10分間さらに攪拌して、インク(Magenta)を得た。
[Method of producing ink (Magenta)]
In a 1 L three-neck flask equipped with a stirring blade, 110 g of ion-exchanged water and 2 g of a nonionic surfactant ("Surfynol (registered trademark) 440" manufactured by Nissin Chemical Industry Co., Ltd., content: acetylene glycol ethylene oxide adduct) were placed. While stirring the contents of the flask, 163 g of propylene glycol, 100 g of a red pigment dispersion ("AG2172F" manufactured by Sanyo Dye Co., Ltd., content: C.I. Pigment Red 122, solid content concentration: 20% by mass), and 125 g of a binder resin particle dispersion ("Superflex 420" manufactured by Daiichi Kogyo Seiyaku Co., Ltd., content: polyurethane dispersion, solid content concentration: 32% by mass) were added in this order to the flask. The contents of the flask were further stirred for 10 minutes to obtain an ink (Magenta).
(実施例9)
評価用捺染物の作製時のインク(Black)の吐出量(吐出総量)を10g/m2としたこと以外は、実施例1と同様の方法によって、実施例9の評価用捺染物を作製した。
(Example 9)
The printed textile for evaluation of Example 9 was produced in the same manner as in Example 1, except that the ejection amount (total ejection amount) of the ink (Black) when producing the printed textile for evaluation was 10 g/m 2 .
(実施例10)
評価用捺染物の作製時の後処理液の吐出量(吐出総量)を10g/m2としたこと以外は、実施例1と同様の方法によって、実施例10の評価用捺染物を作製した。
(Example 10)
The printed textile for evaluation of Example 10 was produced in the same manner as in Example 1, except that the amount of the post-treatment liquid discharged (total amount discharged) when producing the printed textile for evaluation was 10 g/m 2 .
(実施例11)
捺染対象としてポリエステルサテン生地(宇仁繊維(株)製ストレッチロイヤルサテン、経糸の密度:約100本/インチ(実測)、緯糸の密度:約80本/インチ(実測)、目付:約100g/m2(実測))を用い、評価用捺染物の作製時のインク(Black)および後処理液の吐出量(吐出総量)を、各々、40g/m2および10g/m2としたこと以外は、実施例1と同様の方法によって、実施例11の評価用捺染物を作製した。
Example 11
A polyester satin fabric (Stretch Royal Satin manufactured by Uni Seni Co., Ltd., warp density: approximately 100 threads/inch (actual measurement), weft density: approximately 80 threads/inch (actual measurement), basis weight: approximately 100 g/ m2 (actual measurement)) was used as the printing subject, and the evaluation printed fabric of Example 11 was produced in the same manner as in Example 1, except that the ejection amounts (total ejection amounts) of the ink (Black) and post-treatment liquid when producing the evaluation printed fabric were 40 g/ m2 and 10 g/ m2, respectively.
(実施例12)
捺染対象としてナイロンタフタ生地(宇仁繊維(株)製R5050、経糸の密度:約100本/インチ(実測)、緯糸の密度:約80本/インチ(実測)、目付:約70g/m2(実測))を用いたこと以外は、実施例1と同様の方法によって、実施例12の評価用捺染物を作製した。
Example 12
The printed fabric for evaluation of Example 12 was produced in the same manner as in Example 1, except that a nylon taffeta fabric (R5050 manufactured by Uni Seni Co., Ltd., warp density: approximately 100 threads/inch (actual measurement), weft density: approximately 80 threads/inch (actual measurement), basis weight: approximately 70 g/m2 (actual measurement)) was used as the printing target.
(実施例13)
捺染対象としてアセテートサテン生地(宇仁繊維(株)製KKF2660アセテートメロンビンテージサテン、経糸の密度:約100本/インチ(実測)、緯糸の密度:約80本/インチ(実測)、目付:約120g/m2(実測))を用いたこと以外は、実施例1と同様の方法によって、実施例13の評価用捺染物を作製した。
Example 13
The evaluation printed material of Example 13 was produced in the same manner as in Example 1, except that acetate satin fabric (KKF2660 acetate melon vintage satin manufactured by Uni Seni Co., Ltd., warp density: approximately 100 threads/inch (actual measurement), weft density: approximately 80 threads/inch (actual measurement), basis weight: approximately 120 g/ m2 (actual measurement)) was used as the printing target.
(実施例14)
評価用捺染物の作製時のインク(Black)および後処理液の吐出量(吐出総量)を、各々、40g/m2および10g/m2としたこと以外は、実施例13と同様の方法によって、実施例14の評価用捺染物を作製した。
(Example 14)
A printed material for evaluation of Example 14 was produced in the same manner as in Example 13, except that the ejection amounts (total ejection amounts) of the ink (Black) and the post-treatment liquid when producing the printed material for evaluation were 40 g/ m2 and 10 g/ m2 , respectively.
(実施例15)
捺染対象としてレーヨンスフモスリン生地((株)色染社製、経糸:40番手-1本、緯糸:40番手-1本、経糸の密度:87本/インチ、緯糸の密度:72本/インチ、目付:99g/m2)を用いたこと以外は、実施例1と同様の方法によって、実施例15の評価用捺染物を作製した。
(Example 15)
A printed fabric for evaluation of Example 15 was prepared in the same manner as in Example 1, except that a rayon spun muslin fabric (manufactured by Shikisensha Co., Ltd., warp thread: 40-count 1 thread, weft thread: 40-count 1 thread, warp density: 87 threads/inch, weft density: 72 threads/inch, basis weight: 99 g/ m2 ) was used as the printing target.
(実施例16)
評価用捺染物の作製時のインク(Black)および後処理液の吐出量(吐出総量)を、各々、40g/m2および10g/m2としたこと以外は、実施例15と同様の方法によって、実施例16の評価用捺染物を作製した。
(Example 16)
A printed material for evaluation of Example 16 was produced in the same manner as in Example 15, except that the ejection amounts (total ejection amounts) of the ink (Black) and the post-treatment liquid when producing the printed material for evaluation were 40 g/ m2 and 10 g/ m2 , respectively.
(実施例17)
捺染対象としてテンセルサテン生地(宇仁繊維(株)製TN8811、経糸:80番手-1本、緯糸:80番手-1本、経糸の密度:210本/インチ、緯糸の密度:120本/インチ、目付:約100g/m2(実測))を用いたこと以外は、実施例1と同様の方法によって、実施例17の評価用捺染物を作製した。
(Example 17)
A printed fabric for evaluation of Example 17 was produced in the same manner as in Example 1, except that Tencel satin fabric (TN8811 manufactured by Uni Seni Co., Ltd., warp thread: 80 count-1 thread, weft thread: 80 count-1 thread, warp thread density: 210 threads/inch, weft thread density: 120 threads/inch, basis weight: approximately 100 g/ m2 (actual measurement)) was used as the printing target.
(実施例18)
評価用捺染物の作製時のインク(Black)および後処理液の吐出量(吐出総量)を、各々、40g/m2および10g/m2としたこと以外は、実施例17と同様の方法によって、実施例18の評価用捺染物を作製した。
(Example 18)
The printed material for evaluation of Example 18 was prepared in the same manner as in Example 17, except that the ejection amounts (total ejection amounts) of the ink (Black) and the post-treatment liquid when preparing the printed material for evaluation were 40 g/ m2 and 10 g/ m2 , respectively.
(実施例19)
評価用捺染物の作製時のインク(Black)の吐出量(吐出総量)を10g/m2としたこと以外は、実施例4と同様の方法によって、実施例19の評価用捺染物を作製した。
(Example 19)
The printed textile for evaluation of Example 19 was produced in the same manner as in Example 4, except that the ejection amount (total ejection amount) of the ink (Black) when producing the printed textile for evaluation was 10 g/ m2 .
(実施例20)
評価用捺染物の作製時の後処理液の吐出量(吐出総量)を10g/m2としたこと以外は、実施例4と同様の方法によって、実施例20の評価用捺染物を作製した。
(Example 20)
The printed textile for evaluation of Example 20 was produced in the same manner as in Example 4, except that the amount of the post-treatment liquid discharged (total amount discharged) when producing the printed textile for evaluation was 10 g/m 2 .
(実施例21)
評価用捺染物の作製時のインク(Black)および後処理液の吐出量(吐出総量)を、各々、40g/m2および10g/m2としたこと以外は、実施例4と同様の方法によって、実施例21の評価用捺染物を作製した。
(Example 21)
The printed material for evaluation of Example 21 was produced in the same manner as in Example 4, except that the ejection amounts (total ejection amounts) of the ink (Black) and the post-treatment liquid when producing the printed material for evaluation were 40 g/ m2 and 10 g/ m2 , respectively.
(比較例1)
評価用捺染物の作製時において、後処理液を吐出、付与等しなかったこと以外は、実施例1と同様の方法によって、比較例1の評価用捺染物を作製した。
(Comparative Example 1)
A printed textile for evaluation of Comparative Example 1 was prepared in the same manner as in Example 1, except that the post-treatment liquid was not ejected, applied, or the like during preparation of the printed textile for evaluation.
(比較例2)
捺染物の作製時、後処理液を浸漬によって100g/m2の付与量(付与総量)にて捺染対象に付与したこと以外は、実施例1と同様の方法によって、比較例2の捺染物を作製した。
(Comparative Example 2)
The printed material of Comparative Example 2 was produced in the same manner as in Example 1, except that the post-treatment liquid was applied to the printing object by immersion in an amount of 100 g/ m2 (total amount applied).
2.各実施例および各比較例の評価用捺染物におけるEDXによる定量分析でのSi検出量(Mass%)の測定
前述の方法により作製した各実施例および各比較例の評価用捺染物を用いて、捺染物の表側の表面および裏側の表面に存在するシリコーン成分の量(Si検出量)を測定した。
2. Measurement of the amount of detected Si (mass %) by quantitative analysis with EDX in the evaluation printed materials of each Example and Comparative Example Using the evaluation printed materials of each Example and Comparative Example prepared by the above-mentioned method, the amount of silicone component (detected Si) present on the front surface and the back surface of the printed material was measured.
[EDXによる定量分析でのSi検出量(Mass%)の測定方法]
まず、作製した各実施例および各比較例の評価用捺染物を適当なサイズに切り出した。切り出した捺染物に、オートファインコーター(「JEC-3000FC」、日本電子(株)製)を用いて10mAにおいて60秒間Au-Pdを蒸着した。その後、走査電子顕微鏡(「JSM-IT500」、日本電子(株)製)を用いて、加速電圧15kV、倍率200倍およびWD=10mmの条件においてEDXによる定量分析を行った。EDXによる定量分析では、C、O、SiおよびAuの合計を100Mass%としたときのSiのMass%をSi検出量とした。なお、Si検出量(Mass%)は、評価用捺染物の表側の表面のSi検出量および裏側の表面のSi検出量の両方を測定した。
[Method of measuring the amount of detected Si (mass%) in quantitative analysis by EDX]
First, the evaluation printed materials of each of the examples and comparative examples were cut out to an appropriate size. Au-Pd was vapor-deposited on the cut-out printed materials at 10 mA for 60 seconds using an autofine coater ("JEC-3000FC", manufactured by JEOL Ltd.). Then, quantitative analysis was performed by EDX using a scanning electron microscope ("JSM-IT500", manufactured by JEOL Ltd.) under conditions of an acceleration voltage of 15 kV, a magnification of 200 times, and WD = 10 mm. In the quantitative analysis by EDX, the mass % of Si was defined as the amount of Si detected when the total of C, O, Si, and Au was 100 Mass %. The amount of Si detected (Mass %) was measured by measuring both the amount of Si detected on the front surface of the evaluation printed materials and the amount of Si detected on the back surface.
以下の表1に、各実施例および各比較例の評価用捺染物における、捺染対象、インクの吐出量(吐出総量)およびその種類、ならびに後処理液の吐出量(吐出総量)または付与量(付与総量)および処理方法と併せて、表側の表面のSi検出量、裏側の表面のSi検出量、および表側の表面に対する裏側の表面のSi検出量比を示す。なお、Si検出量比は、小数第1位を四捨五入することにより、算出した。 Table 1 below shows the amount of Si detected on the front surface, the amount of Si detected on the back surface, and the ratio of the amount of Si detected on the back surface to the amount of Si detected on the front surface for the evaluation printed materials of each Example and Comparative Example, along with the printing target, the amount of ink discharged (total amount discharged) and its type, and the amount of post-treatment liquid discharged (total amount discharged) or applied (total amount applied) and processing method. The Si detection ratio was calculated by rounding off to one decimal place.
上記表1において、各用語の意味は、次のとおりである。「PET1」は、ポリエステルトロピカル生地を意味する。「綿」は、綿ブロード生地を意味する。「PET2」は、ポリエステルサテン生地を意味する。「Ny」は、ナイロンタフタ生地を意味する。「アセテート」は、アセテートサテン生地を意味する。「レーヨン」は、レーヨンスフモスリン生地を意味する。「リヨセル」は、テンセルサテン生地を意味する。後処理液の処理方法において、「IJ」はインクジェット印刷法を意味し、「SP」はスプレー法を意味し、「DP」は浸漬法を意味する。 In Table 1 above, the meanings of each term are as follows: "PET1" means polyester tropical fabric. "Cotton" means cotton broadcloth fabric. "PET2" means polyester satin fabric. "Ny" means nylon taffeta fabric. "Acetate" means acetate satin fabric. "Rayon" means rayon spun muslin fabric. "Lyocell" means Tencel satin fabric. In terms of the post-treatment liquid treatment method, "IJ" means inkjet printing method, "SP" means spray method, and "DP" means immersion method.
3.各実施例および各比較例の評価用捺染物の評価
前述の方法により製造した各実施例および各比較例の評価用捺染物を用いて、捺染物の風合いおよび摩擦堅ろう度を評価した。
3. Evaluation of the Printed Materials for Evaluation of Each Example and Comparative Example Using the printed materials for evaluation of each Example and Comparative Example produced by the above-mentioned method, the feel and rub fastness of the printed materials were evaluated.
[風合い(触感の低下の抑制)の評価方法]
未使用の捺染対象を経糸に沿って(長さ方向に)に二つ折りにし、折り目における下側の生地と上側の生地との間の距離(ループ高さ)を測定した。測定された未使用の捺染対象のループ高さを、捺染前のループ高さとした。次に、作製した評価用捺染物のソリッド画像が形成された領域を、経糸に沿って(長さ方向に)に二つ折りにし、ループ高さを測定した。測定された評価用捺染物のループ高さを、捺染後のループ高さとした。式「ループ高さの変化率=100×捺染後のループ高さ/捺染前のループ高さ」に従って、捺染前後におけるループ高さの変化率(単位:%)を算出した。ループ高さの変化率が低い程、捺染後も捺染対象が硬くならずふくらまないため、捺染物の触感の低下が抑制されており、捺染物の風合いが良好であることを示す。ループ高さの変化率から、下記基準に従って、捺染物の風合い(触感の低下が抑制されているか否か)を評価した。評価がAまたはA’である場合を合格とし、評価がBである場合を不合格とした。測定されたループ高さの変化率、および風合いの評価結果を、後の表2にまとめて示す。なお、捺染対象の種類によって、捺染による触感の低下し易さは異なるため、ループ高さの変化率による風合いの評価基準は以下のように設定している。
[Method for evaluating texture (suppression of deterioration of tactile sensation)]
The unused printing object was folded in half along the warp (in the length direction), and the distance (loop height) between the lower fabric and the upper fabric at the fold was measured. The measured loop height of the unused printing object was taken as the loop height before printing. Next, the region where the solid image of the evaluation printed product was formed was folded in half along the warp (in the length direction), and the loop height was measured. The measured loop height of the evaluation printed product was taken as the loop height after printing. The change rate of the loop height (unit: %) before and after printing was calculated according to the formula "change rate of loop height = 100 x loop height after printing / loop height before printing". The lower the change rate of the loop height, the less the printing object becomes hard or bulges after printing, and therefore the more suppressed the deterioration of the touch of the printed product is, indicating that the texture of the printed product is good. The texture of the printed textile (whether or not the deterioration of the texture was suppressed) was evaluated from the rate of change in loop height according to the following criteria. A rating of A or A' was deemed to be a pass, and a rating of B was deemed to be a fail. The measured rate of change in loop height and the evaluation results of texture are summarized in Table 2 below. Note that since the susceptibility of deterioration of the texture due to printing varies depending on the type of printed object, the evaluation criteria for texture based on the rate of change in loop height are set as follows.
(風合いに関する評価基準)
評価A:ループ高さの変化率が、130%未満である。
評価A’:ループ高さの変化率が、130%である。
評価B:ループ高さの変化率が、130%超である。
(Evaluation criteria for texture)
Evaluation A: The rate of change in loop height is less than 130%.
Evaluation A': The rate of change in loop height is 130%.
Evaluation B: The rate of change in loop height is more than 130%.
[摩擦堅ろう度の評価方法]
JIS L-0849:2013(摩擦に対する染色堅ろう度試験方法)に記載の摩擦試験機II形(学振形)法の乾燥試験および湿潤試験に従って、評価用捺染物に形成されたソリッド画像を、摩擦用白綿布を用いて摩擦した。JIS L-0801:2011(染色堅ろう度試験方法通則)の箇条10(染色堅ろう度の判定)に記載の「変退色の判定基準」に準拠し、摩擦後の摩擦用白綿布の着色の程度を評価した。摩擦用白綿布の着色の程度は、9段階(汚染の程度が大きい順番に、1級、1-2級、2級、2-3級、3級、3-4級、4級、4-5級、および5級)で判定した。摩擦堅ろう度は、摩擦用白綿布の着色の程度が小さい(5級に近い)ほど良好である。摩擦試験後の摩擦用白綿布の着色の程度から、下記基準に従って、乾燥摩擦堅ろう度および湿潤摩擦堅ろう度を評価した。なお、上記乾燥試験の判定結果を、乾燥摩擦堅ろう度とし、上記湿潤試験の判定結果を、湿潤摩擦堅ろう度とした。乾燥摩擦堅ろう度および湿潤摩擦堅ろう度の両方の評価結果に「B」がない場合を合格とし、乾燥摩擦堅ろう度および湿潤摩擦堅ろう度の両方の評価結果に一つでも「B」がある場合を不合格とした。判定された摩擦堅ろう度およびその評価結果を、後の表2にまとめて示す。
[Method for evaluating friction fastness]
According to the dry test and wet test of the friction tester type II (Gakushin type) method described in JIS L-0849:2013 (Test method for color fastness to friction), the solid image formed on the evaluation printed material was rubbed with a white cotton cloth for friction. The degree of coloring of the white cotton cloth for friction after rubbing was evaluated in accordance with the "criteria for judging discoloration" described in Clause 10 (Judgment of color fastness) of JIS L-0801:2011 (General rules for color fastness test method). The degree of coloring of the white cotton cloth for friction was judged on a 9-level scale (1st grade, 1-2nd grade, 2nd grade, 2-3rd grade, 3rd grade, 3-4th grade, 4th grade, 4-5th grade, and 5th grade in order of increasing degree of contamination). The lower the degree of coloring of the white cotton cloth for friction (closer to grade 5), the better the friction fastness. The dry friction fastness and wet friction fastness were evaluated according to the following criteria based on the degree of coloring of the white cotton friction cloth after the friction test. The result of the dry test was taken as the dry friction fastness, and the result of the wet test was taken as the wet friction fastness. A sample that did not have a "B" in the evaluation results of both the dry friction fastness and the wet friction fastness was considered to have passed, and a sample that had at least one "B" in the evaluation results of both the dry friction fastness and the wet friction fastness was considered to have failed. The evaluated friction fastnesses and the evaluation results are shown in Table 2 below.
(乾燥摩擦堅ろう度の評価基準)
評価A:乾燥摩擦堅ろう度が、3級以上である。
評価B:乾燥摩擦堅ろう度が、3級未満である。
(Evaluation criteria for dry friction fastness)
Evaluation A: Dry friction fastness is grade 3 or higher.
Evaluation B: The dry friction fastness is less than grade 3.
(湿潤摩擦堅ろう度の評価基準)
評価A:湿潤摩擦堅ろう度が、2級以上である。
評価A’:湿潤摩擦堅ろう度が、1-2級である。
評価B:湿潤摩擦堅ろう度が、1-2級未満である。
(Evaluation Criteria for Wet Friction Fastness)
Evaluation A: Wet friction fastness is grade 2 or higher.
Evaluation A': Wet rubbing fastness is grade 1-2.
Evaluation B: Wet rubbing fastness is less than grade 1 or 2.
[考察]
まず、前提として、上記表1および表2から、後処理液の吐出量(吐出総量)、付与量(付与総量)、塗布量(塗布総量)等の要素だけでなく、捺染対象の種類、インクの吐出量(吐出総量)、インクの種類等の要素によっても、捺染物の表側の表面に対する裏側の表面のSi検出量比が変動し得ることが分かる。例えば、実施例4では、使用した捺染対象が異なること以外は実施例1と同様の方法によって評価用捺染物を作製したが、評価用捺染物の表側の表面に対する裏側の表面のSi検出比は大きく異なっていた。この結果から、インクおよび後処理液(または、前処理液、インクおよび後処理液)の液滴サイズ、吐出回数、これらの液の吐出間隔、これらの液の具体的な吐出、付与または塗布方法等によっても、各捺染対象における当該Si検出比が変動することも想定される。これは、例えば、液滴サイズ、吐出回数、吐出間隔等により、捺染対象の種類によって生地内への浸透具合への影響の現れ方が異なるためと考えられる。
[Discussion]
First, as a premise, it can be seen from Tables 1 and 2 that the Si detection amount ratio of the back surface of the printed material to the front surface can vary not only depending on factors such as the discharge amount (total discharge amount), the application amount (total application amount) of the post-treatment liquid, but also depending on factors such as the type of the printed material, the discharge amount (total discharge amount) of the ink, and the type of the ink. For example, in Example 4, the evaluation printed material was prepared by the same method as in Example 1 except that the printed material used was different, but the Si detection ratio of the back surface of the evaluation printed material to the front surface was significantly different. From this result, it is assumed that the Si detection ratio in each printed material also varies depending on the droplet size of the ink and the post-treatment liquid (or the pre-treatment liquid, the ink, and the post-treatment liquid), the number of discharges, the discharge interval of these liquids, and the specific discharge, application, or application method of these liquids. This is thought to be because, for example, the droplet size, the number of discharges, the discharge interval, etc. affect the penetration into the fabric differently depending on the type of the printed material.
上記表1および表2に示すように、評価用捺染物の裏側の表面のSi検出量(裏側の表面のシリコーン成分の量)が、表側の表面のSi検出量(表側の表面のシリコーン成分の量)と比べて少ない実施例1~21では、作製された捺染物は良好な風合いおよび摩擦堅ろう特性を有していた。特に、評価用捺染物の表側の表面に対する裏側の表面のSi検出比が70%以下である実施例1~2、4~16および18~21では、捺染物の摩擦堅ろう度、特に湿潤摩擦堅ろう度がより良好であった。 As shown in Tables 1 and 2 above, in Examples 1 to 21, in which the amount of Si detected on the back surface of the evaluation print (the amount of silicone components on the back surface) was less than the amount of Si detected on the front surface (the amount of silicone components on the front surface), the prints produced had good texture and friction fastness properties. In particular, in Examples 1 to 2, 4 to 16, and 18 to 21, in which the Si detection ratio on the back surface to the front surface of the evaluation print was 70% or less, the prints had better friction fastness, especially wet friction fastness.
さらに、評価用捺染物の表側の表面に対する裏側の表面のSi検出比が、15%超であると、捺染物の風合いがより良好であった。また、評価用捺染物の表側の表面に対する裏側の表面のSi検出比が、好ましくは31%以上60%以下程度、より好ましくは46%以上60%以下程度であると、捺染物の風合いおよび摩擦堅ろう特性(特に湿潤摩擦堅ろう度)の両方が、概ねより良好となる傾向が見られた。ただし、綿ブロード生地等は、捺染によって触感が低下し易く、他の種類の捺染対象を用いた場合よりも、ループ高さの変化率が若干大きくなる傾向が見られた。 Furthermore, when the Si detection ratio of the back surface to the front surface of the evaluation printed material was over 15%, the texture of the printed material was better. Also, when the Si detection ratio of the back surface to the front surface of the evaluation printed material was preferably between 31% and 60%, and more preferably between 46% and 60%, both the texture and the friction fastness properties (particularly wet friction fastness) of the printed material tended to be generally better. However, the tactile feel of cotton broadcloth and the like is easily deteriorated by printing, and the rate of change in loop height tended to be slightly greater than when other types of printed materials were used.
一方、比較例1の評価用捺染物は、後処理液で処理されなかったため、捺染物の風合いが顕著に劣っていた。比較例2の評価用捺染物は、乾燥摩擦堅ろう度が劣っていた。これは、裏側の表面のシリコーン成分の量が表側の表面のシリコーン成分の量よりも多いため、捺染物の表側に形成された画像の耐摩擦特性が低下したためと考えられる。 On the other hand, the print for evaluation in Comparative Example 1 was not treated with a post-treatment liquid, and therefore the texture of the print was significantly inferior. The print for evaluation in Comparative Example 2 had poor dry rub fastness. This is thought to be because the amount of silicone component on the back surface was greater than the amount of silicone component on the front surface, and therefore the rub resistance of the image formed on the front side of the print was reduced.
4.実施例の評価用捺染物における顔料の存在箇所の確認および発色性の評価
前述の方法により作製した実施例1の評価用捺染物を用いて、捺染物における顔料の存在箇所を確認した。その後、前述の方法により作製した実施例1、実施例4および実施例5の評価用捺染物の発色性の評価を行った。
4. Confirmation of the location of the pigment in the printed textile for evaluation of the examples and evaluation of color development properties The location of the pigment in the printed textile was confirmed using the printed textile for evaluation of Example 1 prepared by the above-mentioned method. Then, the color development properties of the printed textile for evaluation of Examples 1, 4, and 5 prepared by the above-mentioned method were evaluated.
[顔料の存在箇所の確認方法およびその結果]
顔料の存在箇所は、次の方法により確認した。まず、作製した実施例1の評価用捺染物の表面を日東電工(株)製のダンプロンテープNo.357-50TMで固定し、フェザー(株)製のハイステンレス両刃を用いて1mmの画像形成領域の断面サンプルを切り出した。次いで、光学顕微鏡(キーエンス(株)製、「VHX-8000」、倍率:100倍)を用いて、切り出した評価用捺染物の画像形成領域の断面サンプルを目視にて観察した。その結果、捺染物の表側の表面および捺染物の内層部分のみに顔料が確認された。
[Method of confirming the location of pigment and the results]
The location of the pigment was confirmed by the following method. First, the surface of the printed textile for evaluation of Example 1 prepared was fixed with Damplon Tape No. 357-50TM manufactured by Nitto Denko Corporation, and a cross-sectional sample of the image-forming region of 1 mm was cut out using a high-stainless double-edged blade manufactured by Feather Corporation. Next, the cross-sectional sample of the image-forming region of the printed textile for evaluation cut out was visually observed using an optical microscope ("VHX-8000" manufactured by Keyence Corporation, magnification: 100 times). As a result, the pigment was confirmed only on the front surface and the inner layer portion of the printed textile.
[発色性の評価方法]
発色性の評価は、作製した実施例1、実施例4および実施例5の評価用捺染物を対象に行った。具体的には、蛍光分光測色計FD-5(コニカミノルタ(株)製)を用いて、対象の評価用捺染物の画像濃度(OD)を測色することにより評価を行った。評価の基準は、以下の通りである。評価結果を、後の表3にまとめて示す。
評価A(発色性良好):画像濃度(OD)が1.25以上である
評価B(発色性不良):画像濃度(OD)が1.25未満である
[Method for evaluating color development]
The color development was evaluated on the evaluation printed textiles of Examples 1, 4, and 5. Specifically, the evaluation was performed by measuring the image density (OD) of the evaluation printed textiles using a fluorescent spectrophotometer FD-5 (manufactured by Konica Minolta, Inc.). The evaluation criteria were as follows. The evaluation results are summarized in Table 3 below.
Evaluation A (good color development): Image density (OD) is 1.25 or more Evaluation B (poor color development): Image density (OD) is less than 1.25
[考察]
上記表3に示す通り、実施例1の評価用捺染物の画像濃度(OD)は、1.28であり、発色性の評価結果は良好であった。この結果から、捺染物の表側の表面および捺染物の内層部分のみに顔料が存在すると、画像の発色が鮮やかになることが分かった。また、捺染対象が綿ブロード生地である実施例4の評価用捺染物についても、その画像濃度(OD)は1.30であり、発色性の評価結果は良好であった。さらに、インクがYellowである実施例5の評価用捺染物についても、その画像濃度(OD)は1.25であり、発色性の評価結果は良好であった。
[Discussion]
As shown in Table 3 above, the image density (OD) of the evaluation printed material of Example 1 was 1.28, and the evaluation result of color development was good. From this result, it was found that the image color development becomes vivid when the pigment is present only on the front surface of the printed material and in the inner layer part of the printed material. Furthermore, the image density (OD) of the evaluation printed material of Example 4, which is a cotton broadcloth fabric to be printed, was 1.30, and the evaluation result of color development was good. Furthermore, the image density (OD) of the evaluation printed material of Example 5, which is a yellow ink, was 1.25, and the evaluation result of color development was good.
本出願は、2023年6月6日に出願された日本国特許出願第2023-093424号および2023年12月27日に出願された国際出願番号PCT/JP2023/046879を基礎とするものであり、その内容は、本願に含まれるものである。 This application is based on Japanese Patent Application No. 2023-093424 filed on June 6, 2023 and International Application No. PCT/JP2023/046879 filed on December 27, 2023, the contents of which are incorporated herein by reference.
今回開示された実施形態および実施例は、全ての点で例示であって制限的なものではないと解されるべきである。すなわち、本開示の範囲は、少なくとも特許請求の範囲と均等の意味および範囲内での全ての変更が含まれる。また、比較例は実施例に対する相対的な評価において劣る結果であったものの、比較例の実施内容そのものを排除もしくは放棄するものではない。 The embodiments and examples disclosed herein should be understood to be illustrative in all respects and not restrictive. In other words, the scope of this disclosure includes all modifications that are at least equivalent in meaning and scope to the claims. Furthermore, although the comparative examples were inferior in relative evaluation to the examples, this does not exclude or abandon the implementation content of the comparative examples themselves.
本開示によると、良好な風合いおよび摩擦堅ろう特性を有する捺染物を得ることができる。 According to this disclosure, it is possible to obtain printed items with good texture and abrasion fastness properties.
10 捺染物、10Sf 捺染物の表側の表面、10Sb 捺染物の裏側の表面、10M 捺染物の内層部分
1 顔料
2 バインダー樹脂粒子
3 シリコーン成分
4 インクヘッド、4a 第1インクヘッド、4b 第2インクヘッド、4c 第3インクヘッド、4d 第4インクヘッド
5 前処理液ヘッド
6 後処理液ヘッド
7 載置台
20 インクジェット捺染装置(一部)
P 捺染対象
1000 インクジェット式プリンター
100 装置フレーム
111 中央フレーム
112 右フレーム
113 左フレーム
12 印刷エリア
13 メンテナンスエリア
14 折り返しエリア
15 キャリッジガイド
16 タイミングベルト
17 ガイドレール
200 ワーク搬送部
21 送り出しローラー
22 巻き取りローラー
23 第1テンションローラー
24 ワークガイド
25 搬送ローラー
26 ピンチローラー
27 折り返しローラー
28 第2テンションローラー
29 プラテン
30 キャリッジ
30A キャリッジフレーム
31 ヘッド支持フレーム
31H 開口
32 バックフレーム
41A 第1上流インクヘッド、41B 第1下流インクヘッド、42A 第2上流インクヘッド、42B 第2下流インクヘッド
70 サブタンク
71A 第1供給サブタンク(供給タンク)、71B 第1回収サブタンク(回収タンク)
72A 第2供給サブタンク、72B 第2回収サブタンク
7FA 前処理供給サブタンク、7FB 前処理回収サブタンク
7RA 後処理供給サブタンク、7RB 後処理回収サブタンク
10: Printed material, 10Sf: Front surface of printed material, 10Sb: Back surface of printed material, 10M: Inner layer portion of printed material 1: Pigment 2: Binder resin particles 3: Silicone component 4: Ink head, 4a: First ink head, 4b: Second ink head, 4c: Third ink head, 4d: Fourth ink head 5: Pre-treatment liquid head 6: Post-treatment liquid head 7: Mounting table 20: Inkjet printing device (part)
P: Object to be printed 1000: Inkjet printer 100: Apparatus frame 111: Center frame 112: Right frame 113: Left frame 12: Printing area 13: Maintenance area 14: Turn-back area 15: Carriage guide 16: Timing belt 17: Guide rail 200: Work transport section 21: Feed roller 22: Take-up roller 23: First tension roller 24: Work guide 25: Transport roller 26: Pinch roller 27: Turn-back roller 28: Second tension roller 29: Platen 30:
72A: second supply sub-tank, 72B: second recovery sub-tank, 7FA: pre-treatment supply sub-tank, 7FB: pre-treatment recovery sub-tank, 7RA: post-treatment supply sub-tank, 7RB: post-treatment recovery sub-tank
Claims (9)
前記シリコーン成分は、前記捺染物の表側の表面および裏側の表面の両方に存在し、かつ、
前記シリコーン成分の量は、前記表側の表面と比べて前記裏側の表面の方が少ない、捺染物。 A printed matter in which a treatment agent containing a pigment, binder resin particles, and a silicone component is adhered to an object to be printed,
The silicone component is present on both the front surface and the back surface of the print, and
The amount of the silicone component is less on the back surface than on the front surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2025504371A JP7749159B2 (en) | 2023-06-06 | 2024-06-05 | Printed items |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2023-093424 | 2023-06-06 | ||
| JP2023093424 | 2023-06-06 | ||
| JPPCT/JP2023/046879 | 2023-12-27 | ||
| PCT/JP2023/046879 WO2024252701A1 (en) | 2023-06-06 | 2023-12-27 | Printed material |
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| WO2024253137A1 true WO2024253137A1 (en) | 2024-12-12 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2024/020562 Pending WO2024253137A1 (en) | 2023-06-06 | 2024-06-05 | Printed material |
Country Status (2)
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| JP (1) | JP7749159B2 (en) |
| WO (1) | WO2024253137A1 (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2019147307A (en) | 2018-02-27 | 2019-09-05 | セイコーエプソン株式会社 | Inkjet recording method and recording device |
| WO2021182338A1 (en) * | 2020-03-10 | 2021-09-16 | 京セラドキュメントソリューションズ株式会社 | Treatment liquid for ink-jet printing, ink-jet textile printing device, and ink-jet textile printing method |
| WO2021210462A1 (en) * | 2020-04-13 | 2021-10-21 | 京セラドキュメントソリューションズ株式会社 | Treatment liquid for ink-jet printing, ink-jet printing device, ink-jet printing method, and printed object |
| WO2023037922A1 (en) * | 2021-09-07 | 2023-03-16 | 京セラ株式会社 | Ink-jet treatment liquid, ink-jet textile printing device, and ink-jet textile printing method |
| JP2023093424A (en) | 2018-04-11 | 2023-07-04 | フラウンホーファー-ゲゼルシャフト ツール フエルデルング デア アンゲヴァンテン フォルシュング エー.ファオ. | Position-determining device for determining position of object within tubular structure |
-
2024
- 2024-06-05 JP JP2025504371A patent/JP7749159B2/en active Active
- 2024-06-05 WO PCT/JP2024/020562 patent/WO2024253137A1/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2019147307A (en) | 2018-02-27 | 2019-09-05 | セイコーエプソン株式会社 | Inkjet recording method and recording device |
| JP2023093424A (en) | 2018-04-11 | 2023-07-04 | フラウンホーファー-ゲゼルシャフト ツール フエルデルング デア アンゲヴァンテン フォルシュング エー.ファオ. | Position-determining device for determining position of object within tubular structure |
| WO2021182338A1 (en) * | 2020-03-10 | 2021-09-16 | 京セラドキュメントソリューションズ株式会社 | Treatment liquid for ink-jet printing, ink-jet textile printing device, and ink-jet textile printing method |
| WO2021210462A1 (en) * | 2020-04-13 | 2021-10-21 | 京セラドキュメントソリューションズ株式会社 | Treatment liquid for ink-jet printing, ink-jet printing device, ink-jet printing method, and printed object |
| WO2023037922A1 (en) * | 2021-09-07 | 2023-03-16 | 京セラ株式会社 | Ink-jet treatment liquid, ink-jet textile printing device, and ink-jet textile printing method |
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| Publication number | Publication date |
|---|---|
| JPWO2024253137A1 (en) | 2024-12-12 |
| JP7749159B2 (en) | 2025-10-03 |
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