WO2024252940A1 - Compound and composition containing same - Google Patents
Compound and composition containing same Download PDFInfo
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- WO2024252940A1 WO2024252940A1 PCT/JP2024/018996 JP2024018996W WO2024252940A1 WO 2024252940 A1 WO2024252940 A1 WO 2024252940A1 JP 2024018996 W JP2024018996 W JP 2024018996W WO 2024252940 A1 WO2024252940 A1 WO 2024252940A1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D331/00—Heterocyclic compounds containing rings of less than five members, having one sulfur atom as the only ring hetero atom
- C07D331/02—Three-membered rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G75/00—Macromolecular compounds obtained by reactions forming a linkage containing sulfur with or without nitrogen, oxygen, or carbon in the main chain of the macromolecule
- C08G75/02—Polythioethers
- C08G75/06—Polythioethers from cyclic thioethers
- C08G75/08—Polythioethers from cyclic thioethers from thiiranes
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F39/00—Integrated devices, or assemblies of multiple devices, comprising at least one element covered by group H10F30/00, e.g. radiation detectors comprising photodiode arrays
- H10F39/10—Integrated devices
- H10F39/12—Image sensors
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/40—Optical elements or arrangements
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/85—Arrangements for extracting light from the devices
- H10K50/858—Arrangements for extracting light from the devices comprising refractive means, e.g. lenses
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
Definitions
- the present invention relates to a compound.
- the present invention also relates to a composition containing the compound, a cured product of the compound or the composition, a display device containing the cured product, and a solid-state imaging device containing the cured product.
- Highly refractive materials are in demand in the field of optical equipment. Highly refractive materials can be used to obtain lenses, which can control the light path within optical equipment. Lenses are used in solid-state imaging devices to improve the light collection efficiency for each photoelectric conversion element, and in display devices to improve the light extraction efficiency from pixels.
- Various highly refractive materials have been developed to date (for example, Patent Document 1).
- the present invention can provide a new compound that can give a cured product that exhibits a high refractive index and has excellent film-forming and curing properties. It can also provide a composition containing the compound, a cured product of the compound or the composition, a display device containing the cured product, and a solid-state imaging device containing the cured product.
- the compound according to the present invention is a compound represented by formula (I) (hereinafter, also referred to as "compound (I)").
- Compound (I) can give a cured product exhibiting a high refractive index, and can also exhibit excellent film-forming properties and curing properties.
- Compound (I) can also exhibit excellent patterning properties.
- R 1 represents a hydrogen atom or a monovalent substituent.
- L represents a single bond or a divalent group, and a plurality of L's may be the same or different.
- A represents an oxygen atom or a sulfur atom, and a plurality of A's may be the same or different.
- n represents an integer of 0 to 4.
- R represents a monovalent substituent, and when there are multiple R, the multiple R may be the same or different.
- Formula (I) is a group represented by the following formula: may be bonded to any position of the benzene ring except the position to which L is bonded. may not be bonded to the same position on each benzene ring; for example, two of them may be bonded to the para position with respect to the bonding position of L, and the remaining one may be bonded to the meta position.
- n is an integer of 1 to 3
- each R is a position where L is bonded and a group represented by the following formula: It means that it may be bonded to any position on the benzene ring except for the position to which the group represented by the following formula is bonded.
- At least one of the groups represented by the following formula (I) is preferably bonded at the para position relative to the bonding position of L, and it is more preferable that all of the groups are bonded at the para position relative to the bonding position of L.
- R 1 represents a hydrogen atom or a monovalent substituent.
- the monovalent substituent include monovalent hydrocarbon groups and other substituents.
- R 1 representing a monovalent hydrocarbon group include monovalent hydrocarbon groups such as monovalent aliphatic chain hydrocarbon groups which may have a substituent, monovalent alicyclic hydrocarbon groups which may have a substituent, monovalent aromatic hydrocarbon groups which may have a substituent, and monovalent groups consisting of a combination of two or more of these (such as aralkyl groups).
- One or more -CH 2 - contained in the monovalent hydrocarbon group may be substituted with -O-, -S-, -NR 1A - (R 1A represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms), -CO-, or -SO 2 -.
- R 1A represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms
- -CO- represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms
- -SO 2 - examples of the monovalent hydrocarbon group in which -CH 2 - is substituted with -O- include alkoxy groups having 1 to 12 carbon atoms, such as methoxy, ethoxy, propoxy, butoxy, pentyloxy, hexyloxy, heptyloxy, and octyloxy; and alkoxyalkyl groups, such as methoxymethyl, ethoxymethyl, and methoxyethyl.
- Substituents that monovalent aliphatic chain hydrocarbon groups, monovalent alicyclic hydrocarbon groups, and monovalent aromatic hydrocarbon groups may have refer to atoms or atomic groups that bond as side chains to the main chain when the molecular chain with the longest chain length among these hydrocarbon groups is taken as the main chain.
- Examples of the monovalent aliphatic chain hydrocarbon group include saturated or unsaturated aliphatic chain hydrocarbon groups, and specific examples thereof include alkyl groups such as a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, an undecyl group, a dodecyl group, a tridecyl group, a tetradecyl group, a pentadecyl group, a hexadecyl group, a heptadecyl group, an octadecyl group, a nonadecyl group, and an eicosyl group.
- the monovalent aliphatic chain hydrocarbon group usually has 1 or more and 20 or less carbon atoms, preferably 1 or more and 10 or
- substituents that the monovalent aliphatic chain hydrocarbon group may have include those described below as specific examples of the substituent that the divalent aliphatic chain hydrocarbon group may have.
- the monovalent aliphatic chain hydrocarbon group may have one or more substituents. The same applies to the substituents which the monovalent alicyclic hydrocarbon group may have and the substituents which the monovalent aromatic hydrocarbon group may have.
- Examples of the monovalent alicyclic hydrocarbon group include saturated or unsaturated alicyclic hydrocarbon groups, and specific examples thereof include monocyclic alicyclic hydrocarbon groups such as a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cyclooctyl group, a cyclononyl group, and a cyclodecyl group; and polycyclic alicyclic hydrocarbon groups such as a bicyclo[1.1.0]butyl group, a tricyclo[2.2.1.0]heptyl group, a bicyclo[3.2.1]octyl group, a bicyclo[2.2.2]octyl group, a tricyclo[3.3.1.1 3,7 ]decyl group (adamantyl group), a tricyclo[5.2.1.0 2,6 ]decyl group, a bicyclo[4.3.2]undecyl group,
- the monovalent aromatic hydrocarbon group may be monocyclic or polycyclic, and examples thereof include a phenyl group, a naphthyl group, an anthracenyl group, and a fluorenyl group.
- the number of carbon atoms in the monovalent aromatic hydrocarbon group is usually 6 to 20, and preferably 6 to 10.
- Examples of the other substituents represented by R1 include a hydroxy group; an amino group which may be substituted with one or two alkyl groups having 1 to 6 carbon atoms, such as an amino group, a monomethylamino group, a monoethylamino group, a dimethylamino group, a diethylamino group, or a methylethylamino group; a heterocyclic group such as an aliphatic heterocyclic group having 4 to 20 carbon atoms, such as a pyrrolidinyl group, a pyrrolinyl group, an imidazolidinyl group, an imidazolinyl group, an oxazolinyl group, a thiazolyl group, a piperidinyl group, a morpholinyl group, a piperazinyl group, an indolyl group, an isoindolyl group, a quinolyl group, a thienyl group, a
- R1 is preferably a hydrogen atom or a monovalent aliphatic chain hydrocarbon group having 1 to 6 carbon atoms, more preferably a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and even more preferably a hydrogen atom or a methyl group.
- each L independently represents a single bond or a divalent group.
- the divalent group L include divalent hydrocarbon groups such as an optionally substituted divalent aliphatic chain hydrocarbon group, an optionally substituted divalent alicyclic hydrocarbon group, an optionally substituted divalent aromatic hydrocarbon group, and a divalent group that is a combination of two or more of these (such as an aralkylene group).
- One or more -CH 2 - contained in the divalent hydrocarbon group may be substituted with -O-, -S-, -NR 1B - (R 1B represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms), -CO-, or -SO 2 -.
- the divalent aliphatic chain hydrocarbon group and the divalent alicyclic hydrocarbon group may each be a saturated hydrocarbon group or an unsaturated hydrocarbon group.
- the divalent aliphatic chain hydrocarbon group and the divalent alicyclic hydrocarbon group are each preferably saturated hydrocarbon groups.
- the divalent groups L are each independently preferably a single bond or a divalent hydrocarbon group selected from the group consisting of divalent aliphatic chain hydrocarbon groups which may have a substituent, divalent aromatic hydrocarbon groups which may have a substituent, and divalent groups which are combinations of these.
- the substituent which the divalent aliphatic chain hydrocarbon group, the divalent alicyclic hydrocarbon group and the divalent aromatic hydrocarbon group may have refers to an atom or an atomic group which is bonded as a side chain to the main chain of the molecular chain which bonds between the carbon (C) atom to which R1 is bonded and the benzene ring in formula (I).
- divalent aliphatic chain hydrocarbon group examples include saturated or unsaturated aliphatic chain hydrocarbon groups.
- specific examples of the divalent aliphatic chain hydrocarbon group include alkanediyl groups such as a methylene group, an ethylene group, a propanediyl group, a butanediyl group, a pentanediyl group, a hexanediyl group, a heptanediyl group, an octanediyl group, a nonanediyl group, a decanediyl group, an undecanediyl group, a dodecanediyl group, a tridecanediyl group, a tetradecanediyl group, a pentadecanediyl group, a hexadecanediyl group, a heptadecanediyl group, an oc
- the divalent aliphatic chain hydrocarbon group has usually 1 or more and 30 or less, preferably 1 or more and 20 or less, more preferably 1 or more and 10 or less, and further preferably 1 or more and 4 or less, and may have 1 or 2 carbon atoms.
- Examples of the substituent that the divalent aliphatic chain hydrocarbon group may have include halogen atoms such as fluorine atom, chlorine atom, bromine atom, iodine atom, etc., hydroxy group, amino group, acetyl group, benzoyl group, carboxy group, carboxylate group (e.g., alkyloxycarbonyl group, etc.), cyano group, monovalent aliphatic chain hydrocarbon group, monovalent alicyclic hydrocarbon group, monovalent aromatic hydrocarbon group, etc.
- the divalent aliphatic chain hydrocarbon group can have one or more substituents. The same applies to the substituents which the divalent alicyclic hydrocarbon group may have and the substituents which the divalent aromatic hydrocarbon group may have.
- the monovalent aliphatic chain hydrocarbon group and the monovalent alicyclic hydrocarbon group which are the substituents may each be linear or branched.
- Specific examples of the monovalent aliphatic chain hydrocarbon group, monovalent alicyclic hydrocarbon group, and monovalent aromatic hydrocarbon group which are the substituents include those respectively described above as specific examples of the monovalent aliphatic chain hydrocarbon group, monovalent alicyclic hydrocarbon group, and monovalent aromatic hydrocarbon group which are R1 in formula (I).
- divalent alicyclic hydrocarbon group examples include saturated or unsaturated alicyclic hydrocarbon groups, and specific examples thereof include monocyclic alicyclic hydrocarbon groups such as a cyclopropanediyl group, a cyclobutanediyl group, a cyclopentanediyl group, a cyclohexanediyl group, a cyclooctanediyl group, a cyclononanediyl group, and a cyclodecanediyl group; a bicyclo[1.1.0]butanediyl group, a tricyclo[2.2.1.0]heptanediyl group, a bicyclo[3.2.1]octanediyl group, a bicyclo[2.2.2]octanediyl group, a tricyclo[3.3.1.1 3,7 ]decanediyl group (adamantanediyl group
- the divalent aromatic hydrocarbon group may be monocyclic or polycyclic, and examples thereof include a phenylene group, a naphthylene group, an anthracenediyl group, and a fluorenediyl group.
- the divalent aromatic hydrocarbon group usually has 6 or more and 20 or less carbon atoms, and preferably has 6 or more and 10 or less carbon atoms.
- An example of a divalent group that is a combination of a divalent aliphatic chain hydrocarbon group that may have a substituent and a divalent aromatic hydrocarbon group that may have a substituent is a divalent group that is a combination of a phenylene group and an alkanediyl group.
- L which is a divalent group
- L is not limited to the following.
- * indicates a bond to the carbon (C) atom to which R1 is bonded or a bond to the benzene ring in formula (I).
- L is preferably as follows:
- A represents an oxygen atom or a sulfur atom, and is preferably an oxygen atom.
- R represents a monovalent substituent. Specific examples of R include those mentioned above as specific examples of the monovalent substituent represented by R1 in formula (I).
- n represents an integer of 0 to 4, and is preferably 0 or 1.
- Examples of compound (I) include the following compounds.
- Compound (I) can be produced by a method including the following first and second steps.
- a compound represented by formula (IV) [In formula (IV), R 1 , L, A, n and R have the same meanings as defined above.]
- Step 2 A step of obtaining a compound represented by formula (I) by reacting a compound represented by formula (IV) with a sulfurizing agent.
- the base examples include inorganic bases such as sodium hydroxide, potassium hydroxide, lithium hydroxide, cesium hydroxide, sodium carbonate, potassium carbonate, lithium carbonate, cesium carbonate, sodium hydride, lithium aluminum hydride, sodium borohydride, sodium hydrogen carbonate, potassium hydrogen carbonate, lithium hydrogen carbonate, and cesium hydrogen carbonate; metal alkoxides such as sodium methoxide, potassium methoxide, lithium methoxide, sodium ethoxide, potassium ethoxide, sodium isopropoxide, potassium isopropoxide, sodium t-butoxide, and potassium t-butoxide; and organic bases such as ammonia, methylamine, dimethylamine, trimethylamine, triethylamine, diisopropylethylamine, triisopropylamine, DBU, DABCO, pyridine, 2,6-dimethylpyridine, 2,6-di-t-butylpyridine, dimethylaminopyridine, triphenylphosphin
- examples of the leaving group represented by X include halogen atoms such as fluorine, chlorine, bromine, and iodine; alkylsulfonyl groups such as methylsulfonyl, ethylsulfonyl, propylsulfonyl, butylsulfonyl, trifluoromethylsulfonyl, perfluoroethylsulfonyl, perfluoropropylsulfonyl, and perfluorobutylsulfonyl; and arylsulfonyl groups such as phenylsulfonyl, p-toluenesulfonyl, p-fluorophenylsulfonyl, and pentafluorophenylsulfonyl.
- alkylsulfonyl groups such as methylsulfonyl, ethylsulfonyl, propyls
- compound (III) is an epihalohydrin compound (a compound in which X is a halogen atom).
- the amount of compound (III) used is, for example, 0.01 to 20 moles, and preferably 0.5 to 15 moles, per mole of compound (II). Two or more types of compound (III) may be used to carry out the first step.
- the reaction between compound (II) and compound (III) is preferably carried out in a solvent.
- the solvent include water and organic solvents such as ketones, aromatic hydrocarbons, halogenated aromatic hydrocarbons, aliphatic hydrocarbons, halogenated aliphatic hydrocarbons, ethers, alcohols, glymes, esters, aliphatic nitriles, sulfoxides, and amides. Two or more types of solvents may be used in combination.
- organic solvents include the following:
- Ketones acetone, methyl ethyl ketone, diethyl ketone, butyl methyl ketone, diisobutyl ketone, methyl isobutyl ketone, methyl isoamyl ketone, 2-heptanone, 2-octanone, cyclopentanone, cyclohexanone, etc.
- Aromatic hydrocarbons benzene, toluene, xylene, mesitylene, naphthalene, anisole, nitrobenzene, aniline, tetralin, durene, etc.
- Halogenated aromatic hydrocarbons chlorobenzene, dichlorobenzene, chloronaphthalene, etc.
- Alcohols methanol, ethanol, propanol, isopropanol, butanol, t-butanol, hexanol, cyclohexanol, ethylene glycol, propylene glycol, hexafluoroisopropanol, and the like.
- Glymes methyl diglyme, ethyl diglyme, triglyme, diethylene glycol butyl methyl ether, and the like.
- Esters methyl acetate, ethyl acetate, propyl acetate, butyl acetate, and the like.
- Aliphatic nitriles acetonitrile, and the like.
- Sulfoxides dimethyl sulfoxide, sulfolane, and the like. Amides: N,N-dimethylformamide, N,N-dimethylacetamide, N-methylpyrrolidone, and the like.
- the temperature for the reaction of compound (II) with compound (III) is, for example, ⁇ 80 to 200° C., preferably 0 to 150° C.
- the compound represented by formula (IV) (hereinafter also referred to as “compound (IV)”) obtained may be isolated or may be subjected to the second step without being isolated.
- the reaction between compound (IV) and the sulfurizing agent is preferably carried out in a solvent.
- the organic solvents exemplified above can be used as the solvent. Two or more organic solvents may be used in combination.
- the temperature for the reaction between compound (IV) and the sulfurizing agent is, for example, -80 to 200°C, and preferably 0 to 100°C.
- a polymerization inhibitor may be added to inhibit polymerization of the produced compound (I).
- the polymerization inhibitor include acids and acid anhydrides.
- inorganic acidic compounds such as nitric acid, hydrochloric acid, perchloric acid, hypochlorous acid, chlorine dioxide, hydrofluoric acid, sulfuric acid, fuming sulfuric acid, sulfuryl chloride, boric acid, arsenic acid, arsenous acid, pyroarsenic acid, phosphoric acid, phosphorous acid, hypophosphorous acid, phosphorus oxychloride, phosphorus oxybromide, phosphorus sulfide, phosphorus trichloride, phosphorus tribromide, phosphorus pentachloride, hydrocyanic acid, chromic acid, nitric acid anhydride, sulfuric acid anhydride, boron oxide, arsenic acid pentoxide, phosphorus pentoxide, chromic acid anhydride, silica gel
- organic phosphorus compounds such as dialkyl dithiophosphates represented by dimethyl dithiophosphate, phenol, catechol, t-butylcatechol, 2,6-di-t-butylcresol, 2,6-di-t-butylethylphenol, resorcin, hydroquinone, phloroglucin, pyrogallol, cresol, ethylphenol, butylphenol, nonylphenol, hydroxyphenylacetic acid, hydroxyphenylpropionic acid, hydroxyphenylacetic acid amide, hydroxyphenyl methyl acetate, hydroxyphenyl ethyl acetate, hydroxyphenethyl alcohol, hydroxyphenethylamine, hydroxybenzaldehyde, phenylphenol, bisphenol-A, 2,2'-methylene-bis(4-methyl-6-t-butylphenol), bisphenol- F, bisphenol-S, ⁇ -naphthol, ⁇ -
- the amount of the polymerization inhibitor used is, for example, 0.0001 to 1.0 mole, preferably 0.01 to 0.2 mole, relative to 1 mole of compound (IV).
- Preferred polymerization inhibitors are acetic acid, acetic anhydride, maleic acid, and maleic anhydride.
- the product solution after the reaction is washed with an acidic aqueous solution to improve the stability over time of the obtained compound (I).
- acids used in the acidic aqueous solution include nitric acid, hydrochloric acid, sulfuric acid, boric acid, arsenic acid, phosphoric acid, hydrocyanic acid, acetic acid, chloroacetic acid, dichloroacetic acid, trichloroacetic acid, trifluoroacetic acid, peracetic acid, thioacetic acid, oxalic acid, tartaric acid, succinic acid, maleic acid, etc. These may be used alone or in combination of two or more. Aqueous solutions of these acids are usually effective at pH 6 or less, but are more effective at pH 3 or less. Hydrochloric acid and sulfuric acid are preferred.
- a hydrogen sulfide adsorbent can be used.
- hydrogen sulfide adsorbents include iron (III) hydroxide, zinc oxide, KNK-301 (zinc oxide-based adsorbent, manufactured by Kureha Oil & Fat Industries Co., Ltd.), Nionon 202A (iron oxide-based adsorbent, manufactured by Ibuki Seisakusho Co., Ltd.), and Limonic (iron hydroxide-based, manufactured by Nippon Limonic Co., Ltd.).
- the hydrogen sulfide adsorbent can be added during the reaction in the second step, or can be used in the purification after the reaction.
- composition (I) contains compound (I), it can exhibit high refractive index and excellent curing properties. In addition, composition (I) can exhibit excellent film-forming properties. Furthermore, composition (I) can exhibit excellent patterning properties.
- the total amount of solids in composition (I) means the sum of the components contained in composition (I) excluding the solvent.
- the content of each component in the solids of the composition can be measured by known analytical means such as liquid chromatography or gas chromatography.
- the content of each component in the solids of composition (I) may be calculated from the blending ratio at the time of preparing the composition.
- composition (I) includes, for example, a resin, a curable compound other than compound (I), a polymerization initiator, a solvent, and additives.
- additives include inorganic particles, fillers, polymerization initiator assistants, photosensitizers, leveling agents, stabilizers, surfactants, antistatic agents, lubricants, antifouling agents, UV absorbers, antioxidants, and dispersants.
- Composition (I) may contain two or more of the other components. When composition (I) contains an additive, two or more of the additives may be used in combination.
- Resin The composition (I) may contain one or more resins. By containing a resin in the composition (I), it is possible to impart or improve developability to the cured product of the composition (I), or to adjust the mechanical properties and/or optical properties of the cured product and a molded product containing the cured product.
- the resin include thermoplastic resins and curable resins.
- the curable resin may be a photocurable resin that is cured by irradiation with active energy rays, or a thermosetting resin that is cured by heat.
- Curable resins include resins having a photopolymerizable group or a thermally polymerizable group, such as (meth)acrylic resins, epoxy resins, melamine resins, unsaturated polyester resins, phenolic resins, urea resins, alkyd resins, and polyimide resins.
- (meth)acrylic acid means acrylic acid and/or methacrylic acid. The same applies to "(meth)acryloyl" and "(meth)acrylate", etc.
- the resin may be an alkali-soluble resin.
- composition (I) contains an alkali-soluble resin, it is possible to impart or improve developability to the cured product of composition (I).
- An alkali-soluble resin is a resin that is soluble in an aqueous alkaline solution. Specific examples include resins having a carboxy group and/or a phenolic hydroxyl group.
- the acid value of the alkali-soluble resin is preferably 10 to 170 mgKOH/g, more preferably 20 to 150 mgKOH/g, and even more preferably 30 to 140 mgKOH/g, from the viewpoint of improving the developability and solvent resistance of the cured product of composition (I).
- the acid value is a value measured as the amount (mg) of potassium hydroxide required to neutralize 1 g of the alkali-soluble resin, and can be determined, for example, by titration with an aqueous potassium hydroxide solution.
- a resin is a high refractive index resin.
- a high refractive index resin is a resin with a refractive index of 1.60 or more at a wavelength of 550 nm.
- composition (I) contains a resin
- the content of the resin in composition (I) is preferably 5% by mass or more, more preferably 10% by mass or more, and preferably 80% by mass or less, more preferably 70% by mass or less, based on the total amount of solids in composition (I).
- composition (I) may contain one or more curable compounds other than the compound (I).
- curable compounds other than the compound (I) By containing a curable compound other than the compound (I) in the composition (I), it is possible to adjust the refractive index, viscosity or curability of the composition (I), or to adjust the mechanical properties and/or optical properties of the obtained cured product and a molded product containing the same.
- composition (I) contains a curable compound other than compound (I)
- the content of the curable compound in composition (I) is preferably 1 mass% or more, more preferably 2 mass% or more, and preferably 70 mass% or less, more preferably 60 mass% or less, even more preferably 50 mass% or less, and even more preferably 40 mass% or less, based on the total amount of solids in composition (I).
- An example of an episulfide compound other than compound (I) is a compound represented by formula (V) (hereinafter, also referred to as "compound (V)").
- Compound (V) can give a cured product exhibiting a high refractive index and can also exhibit excellent film-forming properties and curing properties, and is therefore suitable for use in combination with compound (I).
- Lx represents a divalent group, and a plurality of Lx 's may be the same or different.
- p represents 0 or 1
- multiple p's may be the same or different.
- q represents an integer of 0 to 6.
- R x represents a monovalent substituent, and when there are a plurality of R x s , the plurality of R x s may be the same or different.
- R 2x represents a hydrogen atom or a monovalent substituent, and a plurality of R 2x may be the same or different.
- Formula (V) is a compound represented by two groups of the following formula: represents that either one of the groups may be bonded to any one of the 1st to 4th positions of the naphthalene ring, or either one of the groups may be bonded to any one of the 5th to 8th positions of the naphthalene ring, or one of the groups may be bonded to any one of the 1st to 4th positions of the naphthalene ring, and the other group may be bonded to any one of the 5th to 8th positions of the naphthalene ring.
- formula (V) has one or more monovalent substituents represented by R x
- the one or more monovalent substituents may be bonded to any one of the 1st to 8th positions of the naphthalene ring, except for the position to which the group represented by the above formula is bonded.
- the two Lx's representing a divalent group each independently include a divalent hydrocarbon group such as a divalent aliphatic chain hydrocarbon group which may have a substituent, a divalent alicyclic hydrocarbon group which may have a substituent, a divalent aromatic hydrocarbon group which may have a substituent, and a divalent group formed from a combination thereof (e.g., an aralkylene group).
- the —CH 2 — contained in the divalent hydrocarbon group may be substituted by —O—, —S—, —NR 1C — (R 1C represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms), —CO— or —SO 2 —.
- the divalent aliphatic chain hydrocarbon group may be, for example, a saturated or unsaturated aliphatic chain hydrocarbon group, and specifically may be an alkanediyl group such as a methylene group, an ethylene group, a propanediyl group, a butanediyl group, a pentanediyl group, a hexanediyl group, a heptanediyl group, an octanediyl group, a nonanediyl group, a decanediyl group, an undecanediyl group, a dodecanediyl group, a tridecanediyl group, a tetradecanediyl group, a pentadecanediyl group, a hexadecanediyl group, a heptadecanediyl group, an octadecane
- Examples of the substituents that the divalent aliphatic chain hydrocarbon group may have include halogen atoms such as fluorine atoms, chlorine atoms, bromine atoms, and iodine atoms, hydroxyl groups, amino groups, acetyl groups, and cyano groups.
- halogen atoms such as fluorine atoms, chlorine atoms, bromine atoms, and iodine atoms, hydroxyl groups, amino groups, acetyl groups, and cyano groups.
- divalent alicyclic hydrocarbon groups include saturated or unsaturated alicyclic hydrocarbon groups, and specific examples thereof include monocyclic alicyclic hydrocarbon groups such as cyclopropanediyl group, cyclobutanediyl group, cyclopentanediyl group, cyclohexanediyl group, cyclooctanediyl group, cyclononanediyl group, and cyclodecanediyl group; and polycyclic alicyclic hydrocarbon groups such as bicyclo[1.1.0]butanediyl group, tricyclo[2.2.1.0]heptanediyl group, bicyclo[3.2.1]octanediyl group, bicyclo[2.2.2]octanediyl group, adamantanediyl group, bicyclo[4.3.2]undecanediyl group, and tricyclo[5.3.1.1]dodecan
- Examples of the substituents that the divalent alicyclic hydrocarbon group may have include alkyl groups having 1 to 10 carbon atoms (preferably 1 to 4 carbon atoms), such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, and decyl; halogen atoms, such as fluorine, chlorine, bromine, and iodine; hydroxyl, amino, acetyl, and cyano groups.
- the divalent aromatic hydrocarbon group may be monocyclic or polycyclic, and examples thereof include a phenylene group, a naphthylene group, an anthracenediyl group, and a fluorenediyl group.
- the number of carbon atoms in the divalent aromatic hydrocarbon group is usually 6 to 20, and preferably 6 to 10.
- Examples of the substituents that the divalent aromatic hydrocarbon group may have include alkyl groups having 1 to 10 carbon atoms (preferably 1 to 4 carbon atoms), such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, and decyl; halogen atoms, such as fluorine, chlorine, bromine, and iodine; hydroxyl, amino, acetyl, and cyano groups.
- At least one of the two Lx in formula (V) is an alkanediyl group, more preferably both are alkanediyl groups.
- the alkanediyl group preferably has 1 to 10 carbon atoms, more preferably 1 to 6 carbon atoms, even more preferably 1 to 4 carbon atoms, and even more preferably 1 or 2 carbon atoms.
- two p's are each independently 0 or 1, and preferably 0. More preferably, two p's are both 0.
- q is an integer of 0 to 6, preferably an integer of 0 to 4, more preferably an integer of 0 to 2, even more preferably 0 or 1, and particularly preferably 0.
- R x representing a monovalent substituent when there are a plurality of R x , each independently represents, for example, a monovalent hydrocarbon group such as a monovalent aliphatic chain hydrocarbon group which may have a substituent, a monovalent alicyclic hydrocarbon group which may have a substituent, a monovalent aromatic hydrocarbon group which may have a substituent, or a monovalent group consisting of a combination thereof (such as an aralkyl group); a hydroxy group; an alkyl group having one or two carbon atoms, such as an amino group, a monomethylamino group, a monoethylamino group, a dimethylamino group, a diethylamino group, or a methylethylamino group;
- the heterocyclic group include an amino group which may be substituted with a group; an aliphatic heterocyclic group having 4 to 20 carbon atoms, such as a pyrrolidinyl group,
- the -CH2- contained in the monovalent hydrocarbon group may be substituted with -O-, -S-, -NR1D- ( R1D represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms), -CO-, or -SO2- .
- R1D represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms
- -CO- represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms
- -SO2- a hydrogen atom or an alkyl group having 1 to 6 carbon atoms
- Examples of monovalent hydrocarbon groups in which -CH 2 - is replaced with -O- include alkoxy groups having 1 to 12 carbon atoms, such as methoxy, ethoxy, propoxy, butoxy, pentyloxy, hexyloxy, heptyloxy, and octyloxy; and alkoxyalkyl groups, such as methoxymethyl, ethoxymethyl, and
- Examples of the substituents that the monovalent aliphatic chain hydrocarbon group may have include halogen atoms such as fluorine atoms, chlorine atoms, bromine atoms, and iodine atoms, hydroxyl groups, amino groups, acetyl groups, and cyano groups.
- halogen atoms such as fluorine atoms, chlorine atoms, bromine atoms, and iodine atoms, hydroxyl groups, amino groups, acetyl groups, and cyano groups.
- Examples of monovalent alicyclic hydrocarbon groups include saturated or unsaturated alicyclic hydrocarbon groups, specifically, monocyclic alicyclic hydrocarbon groups such as cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cyclooctyl, cyclononyl, and cyclodecyl; and polycyclic alicyclic hydrocarbon groups such as bicyclo[1.1.0]butyl, tricyclo[2.2.1.0]heptyl, bicyclo[3.2.1]octyl, bicyclo[2.2.2]octyl, adamantyl, bicyclo[4.3.2]undecyl, and tricyclo[5.3.1.1]dodecyl.
- the number of carbon atoms in the monovalent alicyclic hydrocarbon group is usually 3 to 20, preferably 3 to 10, more preferably 3 to 6, and even more preferably 5 or 6.
- Examples of the substituents that the monovalent alicyclic hydrocarbon group may have include alkyl groups having 1 to 10 carbon atoms (preferably 1 to 4 carbon atoms), such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, and decyl; halogen atoms, such as fluorine, chlorine, bromine, and iodine; hydroxyl, amino, acetyl, and cyano groups.
- the monovalent aromatic hydrocarbon group may be monocyclic or polycyclic, and examples thereof include a phenyl group, a naphthyl group, an anthracenyl group, and a fluorenyl group.
- the number of carbon atoms in the monovalent aromatic hydrocarbon group is usually 6 to 20, and preferably 6 to 10.
- Examples of the substituents that the monovalent aromatic hydrocarbon group may have include alkyl groups having 1 to 10 carbon atoms (preferably 1 to 4 carbon atoms), such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, and decyl; halogen atoms, such as fluorine, chlorine, bromine, and iodine; hydroxyl, amino, acetyl, and cyano groups.
- R 2x represents a hydrogen atom or a monovalent substituent, and multiple R 2x may be the same or different, and are preferably the same.
- Specific examples of the monovalent substituent include those same as R x .
- Each of the two R 2x is independently preferably a hydrogen atom or a monovalent aliphatic chain hydrocarbon group, more preferably a hydrogen atom or a monovalent aliphatic chain hydrocarbon group having 1 to 6 carbon atoms, even more preferably a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and particularly preferably a hydrogen atom, a methyl group, or an ethyl group.
- Compounds represented by formula (V) include compounds represented by formula (Va), formula (Vb), formula (Vc), formula (Vd) and formula (Ve).
- formula (Va), formula (Vb), formula (Vc), formula (Vd) and formula (Ve) q, Rx , R2x , Lx and p have the same meanings as in formula (V).
- At least one of the two Lx 's is an alkanediyl group, more preferably, both are alkanediyl groups.
- the number of carbon atoms in the alkanediyl group is preferably 1 to 10, more preferably 1 to 6, even more preferably 1 to 4, and even more preferably 1 or 2.
- two p's are each independently 0 or 1, and preferably 0. More preferably, two p's are both 0.
- q is an integer of 0 to 6, preferably an integer of 0 to 4, more preferably an integer of 0 to 2, even more preferably 0 or 1, and particularly preferably 0.
- two R 2x are each independently preferably a hydrogen atom or a monovalent aliphatic chain hydrocarbon group, more preferably a hydrogen atom or a monovalent aliphatic chain hydrocarbon group having 1 to 6 carbon atoms, even more preferably a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and particularly preferably a hydrogen atom, a methyl group or an ethyl group.
- Two R 2x are preferably the same.
- the molecular weight of compound (V) is preferably 2000 or less, more preferably 1000 or less, and even more preferably 500 or less. From the viewpoint of volatility, the molecular weight is preferably 50 or more, more preferably 100 or more, and even more preferably 150 or more.
- Compound (V) can be produced by a method including the following first and second steps.
- a compound represented by formula (VIII) [In formula (VIII), q, R x , R 2x , L x and p have the same meanings as defined above.] obtaining a compound represented by the formula:
- reaction of the compound represented by formula (VI) (hereinafter also referred to as “compound (VI)”) with the compound represented by formula (VII) (hereinafter also referred to as “compound (VII)”) in the first step can be carried out, for example, in the presence of a base. Two or more types of bases may be used in combination.
- the base examples include inorganic bases such as sodium hydroxide, potassium hydroxide, lithium hydroxide, cesium hydroxide, sodium carbonate, potassium carbonate, lithium carbonate, cesium carbonate, sodium hydride, lithium aluminum hydride, sodium borohydride, sodium hydrogen carbonate, potassium hydrogen carbonate, lithium hydrogen carbonate, and cesium hydrogen carbonate; metal alkoxides such as sodium methoxide, potassium methoxide, lithium methoxide, sodium ethoxide, potassium ethoxide, sodium isopropoxide, potassium isopropoxide, sodium t-butoxide, and potassium t-butoxide; and organic bases such as ammonia, methylamine, dimethylamine, trimethylamine, triethylamine, diisopropylethylamine, triisopropylamine, DBU, DABCO, pyridine, 2,6-dimethylpyridine, 2,6-di-t-butylpyridine, dimethylaminopyridine, triphenylphosphin
- examples of the leaving group represented by X x include halogen atoms such as fluorine atom, chlorine atom, bromine atom, and iodine atom; alkylsulfonyl groups such as methylsulfonyl group, ethylsulfonyl group, propylsulfonyl group, butylsulfonyl group, trifluoromethylsulfonyl group, perfluoroethylsulfonyl group, perfluoropropylsulfonyl group, and perfluorobutylsulfonyl group; and arylsulfonyl groups such as phenylsulfonyl group, p-toluenesulfonyl group, p-fluorophenylsulfonyl group, and pentafluorophenylsulfonyl group.
- alkylsulfonyl groups such as methyls
- compound (VII) is an epihalohydrin compound (a compound in which X x is a halogen atom, L x is a methylene group, and p is 0).
- the amount of compound (VII) used is, for example, 0.01 to 20 moles, preferably 0.5 to 15 moles, relative to 1 mole of compound (VI). Two or more kinds of compound (VII) may be used to carry out the first step.
- the reaction between compound (VI) and compound (VII) is preferably carried out in a solvent.
- the solvent include water and organic solvents such as ketones, aromatic hydrocarbons, halogenated aromatic hydrocarbons, aliphatic hydrocarbons, halogenated aliphatic hydrocarbons, ethers, alcohols, glymes, esters, aliphatic nitriles, sulfoxides, and amides. Two or more types of solvents may be used in combination.
- the temperature for the reaction between compound (VI) and compound (VII) is, for example, ⁇ 80 to 200° C., preferably 0 to 150° C.
- the compound represented by formula (VIII) (hereinafter also referred to as “compound (VIII)”) obtained may be isolated or may be subjected to the second step without being isolated.
- the reaction carried out in the second step is a reaction in which the oxygen atom of the epoxy group or oxetanyl group in compound (VIII) is replaced with a sulfur atom using a sulfurizing agent to form a thiirane group (episulfide group) or a thietane group.
- a sulfurizing agent examples include thiourea, methylthiourea, dimethylthiourea, trimethylthiourea, tetramethylthiourea, tetraethylthiourea, ethylenethiourea, sodium thiocyanate, and potassium thiocyanate.
- the amount of the sulfurizing agent used is, for example, 0.01 to 20 moles, and preferably 0.5 to 10 moles, per mole of compound (VIII).
- the reaction between compound (VIII) and the sulfurizing agent is preferably carried out in a solvent.
- the organic solvents exemplified above can be used as the solvent. Two or more organic solvents may be used in combination.
- the temperature for the reaction between compound (VIII) and the sulfurizing agent is, for example, ⁇ 80 to 200° C., and preferably 0 to 100° C.
- a polymerization inhibitor may be added to inhibit the polymerization of the produced compound (V).
- the polymerization inhibitor include acids and acid anhydrides, and preferred are acetic acid, acetic anhydride, maleic acid, and maleic anhydride.
- the amount of the polymerization inhibitor used is, for example, 0.0001 to 1.0 mol, and preferably 0.01 to 0.001 mol, per mol of compound (VIII). It is 2 moles.
- the composition (I) may contain one or more polymerization initiators.
- the polymerization initiator is not particularly limited as long as it can initiate the polymerization of the compound (I) (and the polymerization of the compound (V) when the composition (I) further contains the compound (V)).
- a radical polymerization initiator, a cationic polymerization initiator, an anionic polymerization initiator, a radical and a cationic polymerization initiator, etc. may be mentioned, and may be appropriately selected and used.
- the radical polymerization initiator, the cationic polymerization initiator, and the anionic polymerization initiator generate a radical, an acid, or a base by at least one of active energy ray irradiation and heat, respectively, and cause the radical polymerization, cationic polymerization, or anionic polymerization of the compound (I) and the compound (V).
- the compound (I) and the compound (V) may be polymerized and cured by at least one of active energy ray irradiation and heat even in the absence of a polymerization initiator, but it is preferable to contain a polymerization initiator in terms of reactivity.
- thermal radical polymerization initiators that initiate radical polymerization by heat
- examples of thermal radical polymerization initiators that initiate radical polymerization by heat include organic peroxides such as hydrogen peroxide and perbenzoic acid, and azo compounds such as azobisbutyronitrile.
- examples of photoradical polymerization initiators that initiate radical polymerization by irradiation with active energy rays include oxime compounds, alkylphenone compounds, aryl ketone compounds, biimidazole compounds, triazine compounds, and acylphosphine compounds.
- a cationic polymerization initiator is a compound that can release a substance that initiates cationic polymerization by at least one of active energy ray irradiation and heat.
- cationic polymerization initiators include aromatic iodonium salts, aromatic sulfonium salts, aromatic ammonium salts, and cyclopentadienyl iron (II) complexes. These can initiate cationic polymerization by either active energy ray irradiation or heat or both, depending on the difference in their structure.
- a compound that can release a substance that initiates cationic polymerization by active energy ray irradiation is called a photocationic polymerization initiator
- a compound that can release a substance that initiates cationic polymerization by heat is called a thermal cationic polymerization initiator.
- An anionic polymerization initiator is a compound that can release a substance that initiates anionic polymerization by at least one of active energy ray irradiation and heat.
- anionic polymerization initiators include borate salts, ammonium salts, DBU (diazabicycloundecenium) salts, DBN (diazabicyclononenium) salts, biguanidium salts, aromatic phosphonium salts, aromatic dimethylurea, and aliphatic dimethylurea. These can initiate anionic polymerization by either active energy ray irradiation or heat, or both, depending on the difference in structure.
- a compound that can release a substance that initiates anionic polymerization by active energy ray irradiation is called a photoanionic polymerization initiator
- a compound that can release a substance that initiates anionic polymerization by heat is called a thermal anionic polymerization initiator.
- composition (I) contains a polymerization initiator, from the viewpoint of improving the curability and patterning properties of composition (I), composition (I) preferably contains an anionic polymerization initiator.
- composition (I) contains a polymerization initiator
- the content of the polymerization initiator in composition (I) is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, relative to 100 parts by mass of the total of compound (I) and other curable compounds, from the viewpoint of improving the curability and/or patterning properties, and is preferably 10 parts by mass or less, more preferably 8 parts by mass or less, from the viewpoint of improving the physical properties such as the mechanical properties of the cured product.
- the composition (I) may contain one or more solvents.
- the solvent is preferably The solvent is capable of dissolving or dispersing the compound (I), and more preferably, capable of dissolving or dispersing components other than the compound (I).
- an organic solvent can be used as the solvent. Examples of the organic solvent include the following.
- Ketones acetone, methyl ethyl ketone, diethyl ketone, butyl methyl ketone, diisobutyl ketone, methyl isobutyl ketone, methyl isoamyl ketone, 2-heptanone, 2-octanone, cyclopentanone, cyclohexanone, etc.
- Aromatic hydrocarbons benzene, toluene, xylene, mesitylene, naphthalene, anisole, nitrobenzene, aniline, tetralin, durene, etc.
- Halogenated aromatic hydrocarbons chlorobenzene, dichlorobenzene, chloronaphthalene, etc.
- Aliphatic hydrocarbons pentane, hexane, heptane, etc.
- Halogenated aliphatic hydrocarbons dichloromethane, chloroform, 1,2-dichloroethane, tetrachloroethane, etc.
- Ethers diethyl ether, diisopropyl ether, methyl t-butyl ether, cyclopentyl methyl ether, diphenyl ether, dimethoxyethane, dioxane, etc.
- Alcohols methanol, ethanol, propanol, isopropanol, butanol, t-butanol, hexanol, cyclohexanol, ethylene glycol, propylene glycol, hexafluoroisopropanol, and the like.
- Glymes methyl diglyme, ethyl diglyme, triglyme, diethylene glycol butyl methyl ether, and the like.
- Esters methyl acetate, ethyl acetate, propyl acetate, butyl acetate, and the like.
- Aliphatic nitriles acetonitrile, and the like.
- Sulfoxides dimethyl sulfoxide, sulfolane, and the like. Amides: N,N-dimethylformamide, N,N-dimethylacetamide, N-methylpyrrolidone, and the like.
- the solvent content in composition (I) is the ratio of the total mass of all solvents contained in composition (I) to the total amount of composition (I).
- the solvent content in composition (I) is preferably 60 parts by mass or more, more preferably 80 parts by mass or more, and preferably 1000 parts by mass or less, more preferably 500 parts by mass or less, per 100 parts by mass of the solid content of composition (I).
- the solid content concentration of composition (I) is preferably 5 to 60 mass%, more preferably 10 to 50 mass%.
- the present invention provides a cured product of compound (I) or composition (I), and a molded product containing the cured product.
- Compound (I) and composition (I) have excellent film-forming and curing properties, and are therefore suitable as a curable material for producing a cured product or a molded product containing the same.
- the cured product can be obtained by curing compound (I) or composition (I) by at least one of active energy ray irradiation and heat.
- the shape of the molded product containing the cured product is not particularly limited, and may be any shape depending on the application of the molded product, including film (membrane), plate, lens, powder, granule, non-spherical particle, crushed particle, porous, continuous block, fiber, tube, hollow fiber, etc.
- composition (I) and molded products containing the cured product can exhibit high refractive index because composition (I) contains compound (I).
- the cured product of composition (I) and molded products containing the cured product can exhibit excellent patterning properties.
- the method for obtaining a molded product from composition (I) is not particularly limited, and examples include a method in which a film is formed on a substrate and then shaped by etching or the like, an injection molding method, a cast polymerization molding method, etc.
- compound (I) or composition (I) is injected into a mold, degassed as necessary, and then cured by heating in an oven or the like, and the resulting molded product is removed.
- the molded product thus removed can also be irradiated with active energy rays for additional curing.
- compound (I) or composition (I) is applied to the substrate, dried as necessary to form a coating layer, and the coating layer is cured to obtain a molded product that is a cured film.
- the molded product may be a patterned cured film.
- a patterned cured film can be obtained by patterning using a method such as photolithography, inkjet printing, or the like.
- the patterning method is preferably a photolithography method.
- the photolithography method is a method in which compound (I) or composition (I) is applied to a substrate, dried as necessary to form a coating layer, exposed to light through a photomask, and then developed.
- glass plates such as quartz glass, borosilicate glass, alumina silicate glass, and soda lime glass with a silica-coated surface
- resin plates such as polycarbonate, polymethylmethacrylate, and polyethylene terephthalate, silicon, and the above substrates on which thin films of aluminum, silver, and silver/copper/palladium alloys are formed
- Methods for applying compound (I) or composition (I) to the substrate include spin coating, slit coating, and slit and spin coating.
- the light source used for exposure is preferably a light source that generates light with a wavelength of 250 nm or more and 450 nm or less. For example, from the light of this wavelength, light of around 436 nm, around 408 nm, or around 365 nm may be selectively extracted using a bandpass filter depending on the absorption wavelength of the photopolymerization initiator.
- Specific examples of light sources include mercury lamps, light-emitting diodes, metal halide lamps, and halogen lamps. Heating (pre-development baking) may be performed after pattern exposure and before development.
- the developing solution used for development may be, for example, an aqueous solution of an alkaline compound such as potassium hydroxide, sodium bicarbonate, sodium carbonate, or tetramethylammonium hydroxide, or an organic solvent.
- the organic solvent may be, for example, ketones, aromatic hydrocarbons, halogenated aromatic hydrocarbons, aliphatic hydrocarbons, halogenated aliphatic hydrocarbons, ethers, alcohols, glymes, esters, aliphatic nitriles, sulfoxides, or amides. Two or more types of solvents may be used in combination.
- the developing solution may contain a surfactant.
- the developing method may be any of the puddle method, dipping method, and spray method.
- the patterned film obtained by development may be further heated (post-baked).
- the cured product or a molded product containing the same can exhibit a high refractive index because it is formed from compound (I) or composition (I) containing the same, and the refractive index can be controlled to a desired refractive index by adjusting the composition of composition (I).
- the refractive index of the cured product or a molded product containing the same at a wavelength of 550 nm can be 1.62 or more, 1.63 or more, 1.64 or more, 1.65 or more, 1.68 or more, or 1.70 or more.
- the refractive index at a wavelength of 550 nm can be, for example, 1.80 or less, or 1.78 or less, 1.75 or less, or 1.73 or less.
- the cured product or molded product having a high refractive index, or a cured product or molded product having a desired refractive index.
- the uses of the cured product or molded product include, for example, glass substitutes and surface coating materials thereof; coating materials for window glass, daylighting glass, and light source protection glass for residences, facilities, transport equipment, etc.; window films for residences, facilities, transport equipment, etc.; interior and exterior materials for residences, facilities, transport equipment, etc., and interior and exterior paints and coating films formed by the paints; alkyd resin lacquer paints and coating films formed by the paints; acrylic lacquer paints and coating films formed by the paints; light source members that emit ultraviolet rays such as fluorescent lamps and mercury lamps; precision machinery, electronic and electrical equipment members, and electromagnetic wave blocking materials generated from various displays; containers or packaging materials for food, chemicals, medicines, etc.; bottles, boxes, blisters, cups, special packaging, compact disc coats, agricultural and industrial sheets or
- the molded article is suitable for use as a lens, which is an optical component used in optical devices.
- optical devices include solid-state imaging devices and display devices. Lenses are used in solid-state imaging devices to improve the efficiency of focusing light onto each photoelectric conversion element, and lenses are used in display devices to improve the efficiency of extracting light from pixels.
- the lens may be a microlens.
- the molded article is suitable for use in liquid crystal display devices, organic EL display devices, etc.
- Inorganic compounds such as zirconium oxide and titanium oxide are conventionally known as high refractive index materials.
- high refractive index materials such as zirconium oxide and titanium oxide are conventionally known as high refractive index materials.
- molding can be difficult, for example because etching does not proceed easily, and the high refractive index material can scatter during molding, causing contamination problems.
- the above problems can be solved by using the high refractive index material of the present invention, which is an organic compound.
- Example 1 Synthesis of compound represented by formula (I-1)]
- Synthesis of compound represented by formula (IV-1) A four-neck flask equipped with a Dimroth condenser and a thermometer was filled with nitrogen, and 5 parts of 1,1,1-tris(4-hydroxyphenyl)ethane, 27.5 parts of acetone, 7.5 parts of pure water, and 12.1 parts of epichlorohydrin were added to the flask and stirred in an ice bath for 15 minutes. Then, 2.0 parts of sodium hydroxide, 11 parts of acetone, and 40 parts of pure water were added to another flask and completely dissolved, and then dropped into the four-neck flask over 1 hour. After dropping, the temperature was raised to 65°C in an oil bath and stirred at 65°C for 1 hour. The resulting mixture was purified to obtain 6.2 parts of a compound represented by formula (IV-1).
- Example 2 Synthesis of compound represented by formula (I-2)
- a four-neck flask equipped with a Dimroth condenser and a thermometer was filled with nitrogen, and 5 parts of the compound represented by formula (Y0), 50 parts of toluene, 50 parts of methanol, 4.8 parts of thiourea, and 0.1 parts of maleic anhydride were added to the flask and stirred for 24 hours at 25° C.
- the resulting mixture was purified to obtain 4.6 parts of the compound represented by formula (I-2).
- Example 3 Preparation of composition
- 100 parts by mass of the compound represented by formula (I-2), 1 part by mass of polymerization initiator A, and 310 parts by mass of cyclopentanone as a solvent were placed in a flask and stirred to obtain a liquid composition.
- the composition was visually observed, it was found to be transparent and the blended components were uniformly dissolved.
- Examples 4 to 10 and Comparative Examples 1 to 6 Preparation of Compositions
- Liquid compositions were obtained in the same manner as in Example 3, except that the types of components in the compositions and the amounts added thereof were as shown in Table 1. All compositions were transparent when visually inspected, and it was confirmed that the components were uniformly dissolved.
- the alkali-free glass plate on which the coating layer was formed was exposed to an irradiation energy of 1000 mJ / cm 2 in an air atmosphere using a high-pressure mercury lamp proximity UV exposure device (UV-3300SC, manufactured by Ushio). Subsequently, the alkali-free glass plate on which the coating layer was formed after exposure was heated at 120 ° C. for 5 minutes to obtain an alkali-free glass plate on which a cured film was formed. The thickness of the cured film on the alkali-free glass plate was measured using a stylus film thickness gauge (DekTak XT, manufactured by Bruker) and was 1.5 ⁇ m.
- a stylus film thickness gauge DekTak XT, manufactured by Bruker
- the obtained coating layer was observed, and the film formability of the composition was evaluated according to the following evaluation criteria.
- the results are shown in Table 1.
- the hole defect refers to a state in which a hole-shaped portion having a diameter of 1 mm or more in which the alkali-free glass plate was exposed was generated in the coating layer.
- Curability (3-1) Preparation of cured film for curability evaluation 1 (Examples 3 to 6, Comparative Examples 1 to 4)
- the composition prepared above was dropped in an amount of about 3 cc onto an alkali-free glass plate (Eagle XG, thickness 0.7 mm, manufactured by Corning Incorporated), and spin-coated using a spin coater (MS-B100, manufactured by Mikasa) under conditions of 1000 rpm and 20 seconds to form a coating layer.
- the alkali-free glass plate on which the coating layer was formed was heated at 80 ° C. for 2 minutes.
- the alkali-free glass plate on which the coating layer was formed was exposed to an irradiation energy of 1000 mJ / cm 2 in an air atmosphere using a high-pressure mercury lamp proximity UV exposure device (UV-3300SC, manufactured by Ushio). Subsequently, the alkali-free glass plate on which the coating layer was formed after exposure was heated at 120 ° C. for 5 minutes to obtain an alkali-free glass plate on which a cured film was formed. The thickness of the cured film on the alkali-free glass plate was measured using a stylus film thickness gauge (DekTak XT, manufactured by Bruker) and was 1.5 ⁇ m.
- a stylus film thickness gauge DekTak XT, manufactured by Bruker
- Patterning property (4-1) Preparation of cured film for evaluating patterning property (Examples 3 to 6, Comparative Examples 1 to 4)
- the composition prepared above was dropped in about 3 cc onto an alkali-free glass plate (Eagle XG, thickness 0.7 mm, manufactured by Corning Incorporated), and spin-coated using a spin coater (MS-B100, manufactured by Mikasa) under conditions of 1000 rpm and 20 seconds to form a coating layer.
- the alkali-free glass plate on which the coating layer was formed was heated at 80 ° C. for 2 minutes.
- the alkali-free glass plate on which the coating layer was formed was exposed to proximity exposure through a photomask with a high-pressure mercury lamp proximity UV exposure device (UV-3300SC, manufactured by Ushio) in an air atmosphere with an irradiation energy of 1000 mJ / cm 2, with a gap of 200 ⁇ m provided between the photomask and the coating layer surface.
- UV-3300SC high-pressure mercury lamp proximity UV exposure device
- the alkali-free glass plate on which the coating layer was formed after exposure was heated at 80 ° C. for 2 minutes.
- the glass plate was immersed in a propylene glycol monomethyl ether acetate (PGMEA) solution for 1 minute, and then immersed in pure water for 1 minute to perform development.
- PMEA propylene glycol monomethyl ether acetate
- the substrate was heated on a hot plate at 120° C. for 5 minutes to obtain an alkali-free glass plate on which a patterned cured film was formed.
- the thickness of the non-patterned portion of the cured film on the alkali-free glass plate was measured with a stylus film thickness meter (DekTak XT, manufactured by Bruker) and found to be 1.5 ⁇ m.
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Abstract
Description
本発明は化合物に関する。また、本発明は、該化合物を含む組成物、該化合物又は該組成物の硬化物、該硬化物を含む表示装置、及び該硬化物を含む固体撮像素子にも関する。 The present invention relates to a compound. The present invention also relates to a composition containing the compound, a cured product of the compound or the composition, a display device containing the cured product, and a solid-state imaging device containing the cured product.
光学機器の分野において高屈折材料が要望されている。高屈折材料によりレンズを得ることができ、レンズにより光学機器内の光路を制御することができる。固体撮像素子において各光電変換素子への集光効率を向上させる目的でレンズが用いられ、また表示装置において画素からの光の取り出し効率を向上させる目的でレンズが用いられている。従来、種々の高屈折材料の開発がなされている(例えば特許文献1)。 Highly refractive materials are in demand in the field of optical equipment. Highly refractive materials can be used to obtain lenses, which can control the light path within optical equipment. Lenses are used in solid-state imaging devices to improve the light collection efficiency for each photoelectric conversion element, and in display devices to improve the light extraction efficiency from pixels. Various highly refractive materials have been developed to date (for example, Patent Document 1).
本発明の1つの目的は、高い屈折率を示す硬化物を与えることができ、成膜性及び硬化性にも優れる新たな化合物を提供することにある。本発明の他の目的は、該化合物を含む組成物、該化合物又は該組成物の硬化物、該硬化物を含む表示装置、及び該硬化物を含む固体撮像素子を提供することにある。 One object of the present invention is to provide a new compound that can give a cured product that exhibits a high refractive index and has excellent film-forming and curing properties. Another object of the present invention is to provide a composition containing the compound, a cured product of the compound or the composition, a display device containing the cured product, and a solid-state imaging device containing the cured product.
本発明は、以下を含む。
〔1〕 式(I)で表される化合物。
[式(I)中、
R1は水素原子又は1価の置換基を表す。
Lは単結合又は2価の基を表し、複数あるLは同一であっても異なっていてもよい。
Aは酸素原子又は硫黄原子を表し、複数あるAは同一であっても異なっていてもよい。
nは0~4のいずれかの整数を表す。
Rは1価の置換基を表し、Rが複数ある場合、複数のRは同一であっても異なっていてもよい。]
〔2〕 式(I)中の下記式で表される基
は、Lの結合位置に対してパラ位に結合する〔1〕に記載の化合物。
〔3〕 Aが酸素原子である〔1〕又は〔2〕に記載の化合物。
〔4〕 〔1〕~〔3〕のいずれかに記載の化合物を含む組成物。
〔5〕 重合開始剤をさらに含む〔4〕に記載の組成物。
〔6〕 溶剤をさらに含む〔4〕又は〔5〕に記載の組成物。
〔7〕 〔1〕~〔3〕のいずれかに記載の化合物又は〔4〕~〔6〕のいずれかに記載の組成物の硬化物。
〔8〕 〔7〕に記載の硬化物を含む表示装置。
〔9〕 〔7〕に記載の硬化物を含む固体撮像素子。
The present invention includes the following.
[1] A compound represented by formula (I):
[In formula (I),
R 1 represents a hydrogen atom or a monovalent substituent.
L represents a single bond or a divalent group, and a plurality of L's may be the same or different.
A represents an oxygen atom or a sulfur atom, and a plurality of A's may be the same or different.
n represents an integer of 0 to 4.
R represents a monovalent substituent, and when there are multiple R, the multiple R may be the same or different.
[2] A group represented by the following formula in formula (I):
The compound according to [1], wherein is bonded at the para position relative to the bonding position of L.
[3] The compound according to [1] or [2], wherein A is an oxygen atom.
[4] A composition comprising the compound according to any one of [1] to [3].
[5] The composition according to [4], further comprising a polymerization initiator.
[6] The composition according to [4] or [5], further comprising a solvent.
[7] A cured product of the compound according to any one of [1] to [3] or the composition according to any one of [4] to [6].
[8] A display device comprising the cured product according to [7].
[9] A solid-state imaging device comprising the cured product according to [7].
本発明によれば、高い屈折率を示す硬化物を与えることができ、成膜性及び硬化性にも優れる新たな化合物を提供することができる。また、該化合物を含む組成物、該化合物又は該組成物の硬化物、該硬化物を含む表示装置、及び該硬化物を含む固体撮像素子を提供することができる。 The present invention can provide a new compound that can give a cured product that exhibits a high refractive index and has excellent film-forming and curing properties. It can also provide a composition containing the compound, a cured product of the compound or the composition, a display device containing the cured product, and a solid-state imaging device containing the cured product.
<化合物>
本発明に係る化合物は、式(I)で表される化合物(以下、「化合物(I)」ともいう)である。化合物(I)は、高い屈折率を示す硬化物を与えることができ、また、優れた成膜性及び硬化性を示すことができる。また、化合物(I)は、優れたパターニング性を示し得る。
[式(I)中、
R1は水素原子又は1価の置換基を表す。
Lは単結合又は2価の基を表し、複数あるLは同一であっても異なっていてもよい。
Aは酸素原子又は硫黄原子を表し、複数あるAは同一であっても異なっていてもよい。
nは0~4のいずれかの整数を表す。
Rは1価の置換基を表し、Rが複数ある場合、複数のRは同一であっても異なっていてもよい。]
<Compound>
The compound according to the present invention is a compound represented by formula (I) (hereinafter, also referred to as "compound (I)"). Compound (I) can give a cured product exhibiting a high refractive index, and can also exhibit excellent film-forming properties and curing properties. Compound (I) can also exhibit excellent patterning properties.
[In formula (I),
R 1 represents a hydrogen atom or a monovalent substituent.
L represents a single bond or a divalent group, and a plurality of L's may be the same or different.
A represents an oxygen atom or a sulfur atom, and a plurality of A's may be the same or different.
n represents an integer of 0 to 4.
R represents a monovalent substituent, and when there are multiple R, the multiple R may be the same or different.
式(I)は、下記式で表される基
が、ベンゼン環の、Lが結合している位置を除く任意の位置に結合していてもよいことを表す。また、式(I)における3つの下記式で表される基
は、各ベンゼン環の同じ位置に結合しなくてもよく、例えば、2つがLの結合位置に対してパラ位に結合し、残りの1つがメタ位に結合してもよい。
式(I)は、nが1~3のいずれかの整数を表す場合、各々のRが、Lが結合している位置及び下記式
で表される基が結合している位置を除くベンゼン環の任意の位置に結合していてもよいことを表す。
3つの下記式
で表される基のうち少なくとも1つの基は、Lの結合位置に対してパラ位に結合していることが好ましく、すべての基がLの結合位置に対してパラ位に結合していることがより好ましい。
Formula (I) is a group represented by the following formula:
may be bonded to any position of the benzene ring except the position to which L is bonded.
may not be bonded to the same position on each benzene ring; for example, two of them may be bonded to the para position with respect to the bonding position of L, and the remaining one may be bonded to the meta position.
In formula (I), when n is an integer of 1 to 3, each R is a position where L is bonded and a group represented by the following formula:
It means that it may be bonded to any position on the benzene ring except for the position to which the group represented by the following formula is bonded.
The three following formulas
At least one of the groups represented by the following formula (I) is preferably bonded at the para position relative to the bonding position of L, and it is more preferable that all of the groups are bonded at the para position relative to the bonding position of L.
式(I)において、R1は水素原子又は1価の置換基を表す。1価の置換基としては、1価の炭化水素基やその他の置換基が挙げられる。1価の炭化水素基を表すR1としては、例えば、置換基を有していてもよい1価の脂肪族鎖状炭化水素基、置換基を有していてもよい1価の脂環式炭化水素基、置換基を有していてもよい1価の芳香族炭化水素基、及びこれらの2以上の組み合わせからなる1価の基(アラルキル基等)等の1価の炭化水素基が挙げられる。 In formula (I), R 1 represents a hydrogen atom or a monovalent substituent. Examples of the monovalent substituent include monovalent hydrocarbon groups and other substituents. Examples of R 1 representing a monovalent hydrocarbon group include monovalent hydrocarbon groups such as monovalent aliphatic chain hydrocarbon groups which may have a substituent, monovalent alicyclic hydrocarbon groups which may have a substituent, monovalent aromatic hydrocarbon groups which may have a substituent, and monovalent groups consisting of a combination of two or more of these (such as aralkyl groups).
1価の炭化水素基に含まれる1以上の-CH2-は、-O-、-S-、-NR1A-(R1Aは水素原子又は炭素数1~6のアルキル基を表す)、-CO-、又は-SO2-で置換されていてもよい。なお、1価の炭化水素基に含まれる-CH2-が、-O-で置換された基としては、メトキシ基、エトキシ基、プロポキシ基、ブトキシ基、ペンチルオキシ基、ヘキシルオキシ基、ヘプチルオキシ基、オクチルオキシ基等の炭素数1~12のアルコキシ基;メトキシメチル基、エトキシメチル基、メトキシエチル基等のアルコキシアルキル基等が挙げられる。 One or more -CH 2 - contained in the monovalent hydrocarbon group may be substituted with -O-, -S-, -NR 1A - (R 1A represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms), -CO-, or -SO 2 -. Examples of the monovalent hydrocarbon group in which -CH 2 - is substituted with -O- include alkoxy groups having 1 to 12 carbon atoms, such as methoxy, ethoxy, propoxy, butoxy, pentyloxy, hexyloxy, heptyloxy, and octyloxy; and alkoxyalkyl groups, such as methoxymethyl, ethoxymethyl, and methoxyethyl.
1価の脂肪族鎖状炭化水素基、1価の脂環式炭化水素基及び1価の芳香族炭化水素基が有し得る置換基とは、これらの炭化水素基において最も鎖長が長い分子鎖を主鎖とするとき、この主鎖に対して側鎖として結合する原子又は原子団をいう。 Substituents that monovalent aliphatic chain hydrocarbon groups, monovalent alicyclic hydrocarbon groups, and monovalent aromatic hydrocarbon groups may have refer to atoms or atomic groups that bond as side chains to the main chain when the molecular chain with the longest chain length among these hydrocarbon groups is taken as the main chain.
1価の脂肪族鎖状炭化水素基としては、例えば、飽和又は不飽和の脂肪族鎖状炭化水素基が挙げられ、具体的には、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基、トリデシル基、テトラデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基、ノナデシル基、エイコシル基等のアルキル基等が挙げられる。
1価の脂肪族鎖状炭化水素基の炭素数は、通常1以上20以下であり、好ましくは1以上10以下、より好ましくは1以上6以下、さらに好ましくは1以上4以下、なおさらに好ましくは1又は2である。
Examples of the monovalent aliphatic chain hydrocarbon group include saturated or unsaturated aliphatic chain hydrocarbon groups, and specific examples thereof include alkyl groups such as a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, an undecyl group, a dodecyl group, a tridecyl group, a tetradecyl group, a pentadecyl group, a hexadecyl group, a heptadecyl group, an octadecyl group, a nonadecyl group, and an eicosyl group.
The monovalent aliphatic chain hydrocarbon group usually has 1 or more and 20 or less carbon atoms, preferably 1 or more and 10 or less, more preferably 1 or more and 6 or less, even more preferably 1 or 2 carbon atoms.
1価の脂肪族鎖状炭化水素基が有していてもよい置換基の具体例としては、例えば、2価の脂肪族鎖状炭化水素基が有していてもよい置換基の具体例として後述するものが挙げられる。1価の脂肪族鎖状炭化水素基は、1又は2以上の置換基を有することができる。
1価の脂環式炭化水素基が有していてもよい置換基及び1価の芳香族炭化水素基が有していてもよい置換基についても同様である。
Specific examples of the substituent that the monovalent aliphatic chain hydrocarbon group may have include those described below as specific examples of the substituent that the divalent aliphatic chain hydrocarbon group may have. The monovalent aliphatic chain hydrocarbon group may have one or more substituents.
The same applies to the substituents which the monovalent alicyclic hydrocarbon group may have and the substituents which the monovalent aromatic hydrocarbon group may have.
1価の脂環式炭化水素基としては、例えば、飽和又は不飽和の脂環式炭化水素基が挙げられ、具体的には、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロオクチル基、シクロノニル基、シクロデシル基等の単環の脂環式炭化水素基;ビシクロ[1.1.0]ブチル基、トリシクロ[2.2.1.0]ヘプチル基、ビシクロ[3.2.1]オクチル基、ビシクロ[2.2.2]オクチル基、トリシクロ[3.3.1.13,7]デシル基(アダマンチル基)、トリシクロ[5.2.1.02,6]デシル基、ビシクロ[4.3.2]ウンデシル基、トリシクロ[5.3.1.1]ドデシル基等の多環の脂環式炭化水素基等が挙げられる。
1価の脂環式炭化水素基の炭素数は、通常3以上20以下であり、好ましくは3以上10以下、より好ましくは3以上6以下であり、さらに好ましくは5又は6である。
Examples of the monovalent alicyclic hydrocarbon group include saturated or unsaturated alicyclic hydrocarbon groups, and specific examples thereof include monocyclic alicyclic hydrocarbon groups such as a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cyclooctyl group, a cyclononyl group, and a cyclodecyl group; and polycyclic alicyclic hydrocarbon groups such as a bicyclo[1.1.0]butyl group, a tricyclo[2.2.1.0]heptyl group, a bicyclo[3.2.1]octyl group, a bicyclo[2.2.2]octyl group, a tricyclo[3.3.1.1 3,7 ]decyl group (adamantyl group), a tricyclo[5.2.1.0 2,6 ]decyl group, a bicyclo[4.3.2]undecyl group, and a tricyclo[5.3.1.1]dodecyl group.
The monovalent alicyclic hydrocarbon group usually has 3 or more and 20 or less, preferably 3 or more and 10 or less, more preferably 3 or more and 6 or less, and further preferably 5 or 6 carbon atoms.
1価の芳香族炭化水素基は、単環であっても多環であってもよく、例えば、フェニル基、ナフチル基、アントラセニル基、フルオレニル基等が挙げられる。1価の芳香族炭化水素基の炭素数は、通常6以上20以下であり、好ましくは6以上10以下である。 The monovalent aromatic hydrocarbon group may be monocyclic or polycyclic, and examples thereof include a phenyl group, a naphthyl group, an anthracenyl group, and a fluorenyl group. The number of carbon atoms in the monovalent aromatic hydrocarbon group is usually 6 to 20, and preferably 6 to 10.
R1である上記その他の置換基としては、例えば、ヒドロキシ基;アミノ基、モノメチルアミノ基、モノエチルアミノ基、ジメチルアミノ基、ジエチルアミノ基、メチルエチルアミノ基等の1つ又は2つの炭素数1~6のアルキル基で置換されていてもよいアミノ基;ピロリジニル基、ピロリニル基、イミダゾリジニル基、イミダゾリニル基、オキサゾリニル基、チアゾリル基、ピペリジニル基、モルホリニル基、ピペラジニル基、インドリル基、イソインドリル基、キノリル基、チエニル基、ピロリル基及びフリル基等の炭素数4~20の脂肪族複素環基又は炭素数3~20の芳香族複素環基等のヘテロ環基;ハロゲン原子;ニトロ基;シアノ基;カルボキシ基;スルホ基;チオール基;ホルミル基;-SF3基;-SF5基が挙げられる。 Examples of the other substituents represented by R1 include a hydroxy group; an amino group which may be substituted with one or two alkyl groups having 1 to 6 carbon atoms, such as an amino group, a monomethylamino group, a monoethylamino group, a dimethylamino group, a diethylamino group, or a methylethylamino group; a heterocyclic group such as an aliphatic heterocyclic group having 4 to 20 carbon atoms, such as a pyrrolidinyl group, a pyrrolinyl group, an imidazolidinyl group, an imidazolinyl group, an oxazolinyl group, a thiazolyl group, a piperidinyl group, a morpholinyl group, a piperazinyl group, an indolyl group, an isoindolyl group, a quinolyl group, a thienyl group, a pyrrolyl group, or a furyl group, or an aromatic heterocyclic group having 3 to 20 carbon atoms; a halogen atom; a nitro group; a cyano group; a carboxy group; a sulfo group; a thiol group; a formyl group; a -SF3 group; and a -SF5 group.
R1としては、好ましくは水素原子、又は炭素数1~6の1価の脂肪族鎖状炭化水素基であり、より好ましくは水素原子、又は炭素数1~4のアルキル基であり、さらに好ましくは水素原子、又はメチル基である。 R1 is preferably a hydrogen atom or a monovalent aliphatic chain hydrocarbon group having 1 to 6 carbon atoms, more preferably a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and even more preferably a hydrogen atom or a methyl group.
式(I)において、Lは、それぞれ独立して、単結合又は2価の基を表す。2価の基であるLとしては、例えば、置換基を有していてもよい2価の脂肪族鎖状炭化水素基、置換基を有していてもよい2価の脂環式炭化水素基、置換基を有していてもよい2価の芳香族炭化水素基、及びこれらの2以上の組み合わせである2価の基(アラルキレン基等)等の2価の炭化水素基が挙げられる。
2価の炭化水素基に含まれる1以上の-CH2-は、-O-、-S-、-NR1B-(R1Bは水素原子又は炭素数1~6のアルキル基を表す)、-CO-、又は-SO2-で置換されていてもよい。
In formula (I), each L independently represents a single bond or a divalent group. Examples of the divalent group L include divalent hydrocarbon groups such as an optionally substituted divalent aliphatic chain hydrocarbon group, an optionally substituted divalent alicyclic hydrocarbon group, an optionally substituted divalent aromatic hydrocarbon group, and a divalent group that is a combination of two or more of these (such as an aralkylene group).
One or more -CH 2 - contained in the divalent hydrocarbon group may be substituted with -O-, -S-, -NR 1B - (R 1B represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms), -CO-, or -SO 2 -.
2価の脂肪族鎖状炭化水素基及び2価の脂環式炭化水素基は、それぞれ、飽和の炭化水素基であってもよいし、不飽和の炭化水素基であってもよい。2価の脂肪族鎖状炭化水素基及び2価の脂環式炭化水素基は、それぞれ、好ましくは飽和の炭化水素基である。 The divalent aliphatic chain hydrocarbon group and the divalent alicyclic hydrocarbon group may each be a saturated hydrocarbon group or an unsaturated hydrocarbon group. The divalent aliphatic chain hydrocarbon group and the divalent alicyclic hydrocarbon group are each preferably saturated hydrocarbon groups.
2価の基であるLは、それぞれ独立して、好ましくは、単結合、又は、置換基を有していてもよい2価の脂肪族鎖状炭化水素基、置換基を有していてもよい2価の芳香族炭化水素基、及びこれらの組み合わせである2価の基からなる群より選択される2価の炭化水素基である。 The divalent groups L are each independently preferably a single bond or a divalent hydrocarbon group selected from the group consisting of divalent aliphatic chain hydrocarbon groups which may have a substituent, divalent aromatic hydrocarbon groups which may have a substituent, and divalent groups which are combinations of these.
式(I)中の3つのLのそれぞれについて、2価の脂肪族鎖状炭化水素基、2価の脂環式炭化水素基及び2価の芳香族炭化水素基が有し得る置換基とは、式(I)において、R1が結合する炭素(C)原子とベンゼン環との間を結合する分子鎖を主鎖とするとき、この主鎖に対して側鎖として結合する原子又は原子団をいう。 With respect to each of the three L's in formula (I), the substituent which the divalent aliphatic chain hydrocarbon group, the divalent alicyclic hydrocarbon group and the divalent aromatic hydrocarbon group may have refers to an atom or an atomic group which is bonded as a side chain to the main chain of the molecular chain which bonds between the carbon (C) atom to which R1 is bonded and the benzene ring in formula (I).
2価の脂肪族鎖状炭化水素基としては、例えば、飽和又は不飽和の脂肪族鎖状炭化水素基が挙げられ、具体的には、メチレン基、エチレン基、プロパンジイル基、ブタンジイル基、ペンタンジイル基、ヘキサンジイル基、ヘプタンジイル基、オクタンジイル基、ノナンジイル基、デカンジイル基、ウンデカンジイル基、ドデカンジイル基、トリデカンジイル基、テトラデカンジイル基、ペンタデカンジイル基、ヘキサデカンジイル基、ヘプタデカンジイル基、オクタデカンジイル基、ノナデカンジイル基、エイコサンジイル基等のアルカンジイル基等が挙げられる。
2価の脂肪族鎖状炭化水素基の炭素数は、通常1以上30以下であり、好ましくは1以上20以下、より好ましくは1以上10以下、さらに好ましくは1以上4以下であり、1又は2であってもよい。
Examples of the divalent aliphatic chain hydrocarbon group include saturated or unsaturated aliphatic chain hydrocarbon groups. Specific examples of the divalent aliphatic chain hydrocarbon group include alkanediyl groups such as a methylene group, an ethylene group, a propanediyl group, a butanediyl group, a pentanediyl group, a hexanediyl group, a heptanediyl group, an octanediyl group, a nonanediyl group, a decanediyl group, an undecanediyl group, a dodecanediyl group, a tridecanediyl group, a tetradecanediyl group, a pentadecanediyl group, a hexadecanediyl group, a heptadecanediyl group, an octadecanediyl group, a nonadecanediyl group, and an eicosanediyl group.
The divalent aliphatic chain hydrocarbon group has usually 1 or more and 30 or less, preferably 1 or more and 20 or less, more preferably 1 or more and 10 or less, and further preferably 1 or more and 4 or less, and may have 1 or 2 carbon atoms.
2価の脂肪族鎖状炭化水素基が有していてもよい置換基としては、例えば、フッ素原子、塩素原子、臭素原子、ヨウ素原子等のハロゲン原子、ヒドロキシ基、アミノ基、アセチル基、ベンゾイル基、カルボキシ基、カルボン酸エステル基(例えば、アルキルオキシカルボニル基等)、シアノ基、1価の脂肪族鎖状炭化水素基、1価の脂環式炭化水素基、1価の芳香族炭化水素基等が挙げられる。2価の脂肪族鎖状炭化水素基は、1又は2以上の置換基を有することができる。
2価の脂環式炭化水素基が有していてもよい置換基及び2価の芳香族炭化水素基が有していてもよい置換基についても同様である。
Examples of the substituent that the divalent aliphatic chain hydrocarbon group may have include halogen atoms such as fluorine atom, chlorine atom, bromine atom, iodine atom, etc., hydroxy group, amino group, acetyl group, benzoyl group, carboxy group, carboxylate group (e.g., alkyloxycarbonyl group, etc.), cyano group, monovalent aliphatic chain hydrocarbon group, monovalent alicyclic hydrocarbon group, monovalent aromatic hydrocarbon group, etc. The divalent aliphatic chain hydrocarbon group can have one or more substituents.
The same applies to the substituents which the divalent alicyclic hydrocarbon group may have and the substituents which the divalent aromatic hydrocarbon group may have.
置換基である1価の脂肪族鎖状炭化水素基及び1価の脂環式炭化水素基は、それぞれ、直鎖状であっても分岐鎖状であってもよい。
置換基である1価の脂肪族鎖状炭化水素基、1価の脂環式炭化水素基及び1価の芳香族炭化水素基の具体例としては、それぞれ、例えば、式(I)におけるR1である1価の脂肪族鎖状炭化水素基、1価の脂環式炭化水素基及び1価の芳香族炭化水素基の具体例として上述したものが挙げられる。
The monovalent aliphatic chain hydrocarbon group and the monovalent alicyclic hydrocarbon group which are the substituents may each be linear or branched.
Specific examples of the monovalent aliphatic chain hydrocarbon group, monovalent alicyclic hydrocarbon group, and monovalent aromatic hydrocarbon group which are the substituents include those respectively described above as specific examples of the monovalent aliphatic chain hydrocarbon group, monovalent alicyclic hydrocarbon group, and monovalent aromatic hydrocarbon group which are R1 in formula (I).
2価の脂環式炭化水素基としては、例えば、飽和又は不飽和の脂環式炭化水素基が挙げられ、具体的には、シクロプロパンジイル基、シクロブタンジイル基、シクロペンタンジイル基、シクロヘキサンジイル基、シクロオクタンジイル基、シクロノナンジイル基、シクロデカンジイル基等の単環の脂環式炭化水素基;ビシクロ[1.1.0]ブタンジイル基、トリシクロ[2.2.1.0]ヘプタンジイル基、ビシクロ[3.2.1]オクタンジイル基、ビシクロ[2.2.2]オクタンジイル基、トリシクロ[3.3.1.13,7]デカンジイル基(アダマンタンジイル基)、トリシクロ[5.2.1.02,6]デカンジイル基、ビシクロ[4.3.2]ウンデカンジイル基、トリシクロ[5.3.1.1]ドデカンジイル基等の多環の脂環式炭化水素基等が挙げられる。
2価の脂環式炭化水素基の炭素数は、通常3以上30以下であり、好ましくは3以上20以下、より好ましくは3以上10以下であり、5又は6であってもよい。
Examples of the divalent alicyclic hydrocarbon group include saturated or unsaturated alicyclic hydrocarbon groups, and specific examples thereof include monocyclic alicyclic hydrocarbon groups such as a cyclopropanediyl group, a cyclobutanediyl group, a cyclopentanediyl group, a cyclohexanediyl group, a cyclooctanediyl group, a cyclononanediyl group, and a cyclodecanediyl group; a bicyclo[1.1.0]butanediyl group, a tricyclo[2.2.1.0]heptanediyl group, a bicyclo[3.2.1]octanediyl group, a bicyclo[2.2.2]octanediyl group, a tricyclo[3.3.1.1 3,7 ]decanediyl group (adamantanediyl group), a tricyclo[5.2.1.0 2,6 ]decanediyl group, bicyclo[4.3.2]undecanediyl group, tricyclo[5.3.1.1]dodecanediyl group, and other polycyclic alicyclic hydrocarbon groups.
The divalent alicyclic hydrocarbon group usually has 3 or more and 30 or less, preferably 3 or more and 20 or less, and more preferably 3 or more and 10 or less, and may have 5 or 6 carbon atoms.
2価の芳香族炭化水素基は、単環であっても多環であってもよく、例えば、フェニレン基、ナフチレン基、アントラセンジイル基、フルオレンジイル基等が挙げられる。
2価の芳香族炭化水素基の炭素数は、通常6以上20以下であり、好ましくは6以上10以下である。
The divalent aromatic hydrocarbon group may be monocyclic or polycyclic, and examples thereof include a phenylene group, a naphthylene group, an anthracenediyl group, and a fluorenediyl group.
The divalent aromatic hydrocarbon group usually has 6 or more and 20 or less carbon atoms, and preferably has 6 or more and 10 or less carbon atoms.
置換基を有していてもよい2価の脂肪族鎖状炭化水素基と置換基を有していてもよい2価の芳香族炭化水素基との組み合わせである2価の基としては、例えば、フェニレン基とアルカンジイル基との組み合わせである2価の基が挙げられる。 An example of a divalent group that is a combination of a divalent aliphatic chain hydrocarbon group that may have a substituent and a divalent aromatic hydrocarbon group that may have a substituent is a divalent group that is a combination of a phenylene group and an alkanediyl group.
2価の基であるLの具体例としては、例えば下記のものが挙げられる。ただし、Lは、下記のものに限定されるものではない。下記式中、*は、式(I)において、R1が結合する炭素(C)原子との結合手又はベンゼン環との結合手を示す。 Specific examples of L, which is a divalent group, include the following. However, L is not limited to the following. In the following formulas, * indicates a bond to the carbon (C) atom to which R1 is bonded or a bond to the benzene ring in formula (I).
Lとしては、好ましくは下記である。
L is preferably as follows:
式(I)において、Aは酸素原子又は硫黄原子を表し、好ましくは酸素原子である。
式(I)において、Rは1価の置換基を表す。Rの具体例としては、例えば、式(I)におけるR1である1価の置換基の具体例として上述したものが挙げられる。
式(I)において、nは0~4のいずれかの整数を表し、好ましくは0又は1である。
In formula (I), A represents an oxygen atom or a sulfur atom, and is preferably an oxygen atom.
In formula (I), R represents a monovalent substituent. Specific examples of R include those mentioned above as specific examples of the monovalent substituent represented by R1 in formula (I).
In formula (I), n represents an integer of 0 to 4, and is preferably 0 or 1.
化合物(I)としては、例えば以下の化合物が挙げられる。
Examples of compound (I) include the following compounds.
<化合物の製造方法>
化合物(I)は、下記に示す第1工程及び第2工程を含む方法によって製造することができる。
第1工程:式(II)
[式(II)中、R1、L、A、n及びRは前記と同じ意味を表す。]
で表される化合物と、式(III)
[式(III)中、Xは脱離基を表す。]
で表される化合物とを反応させることにより、式(IV)
[式(IV)中、R1、L、A、n及びRは前記と同じ意味を表す。]
で表される化合物を得る工程;
第2工程:前記式(IV)で表される化合物と硫化剤との反応により、前記式(I)で表される化合物を得る工程
<Method of producing the compound>
Compound (I) can be produced by a method including the following first and second steps.
First step: Formula (II)
[In formula (II), R 1 , L, A, n and R have the same meanings as defined above.]
and a compound represented by formula (III)
[In formula (III), X represents a leaving group.]
With a compound represented by formula (IV)
[In formula (IV), R 1 , L, A, n and R have the same meanings as defined above.]
obtaining a compound represented by the formula:
Step 2: A step of obtaining a compound represented by formula (I) by reacting a compound represented by formula (IV) with a sulfurizing agent.
第1工程における式(II)で表される化合物(以下、「化合物(II)」ともいう)と式(III)で表される化合物(以下、「化合物(III)」ともいう)との反応は、例えば、塩基の存在下に行うことができる。2種以上の塩基を併用してもよい。塩基としては、水酸化ナトリウム、水酸化カリウム、水酸化リチウム、水酸化セシウム、炭酸ナトリウム、炭酸カリウム、炭酸リチウム、炭酸セシウム、水素化ナトリウム、水素化アルミニウムリチウム、水素化ホウ素ナトリウム、炭酸水素ナトリウム、炭酸水素カリウム、炭酸水素リチウム、炭酸水素セシウム等の無機塩基;ナトリウムメトキシド、カリウムメトキシド、リチウムメトキシド、ナトリウムエトキシド、カリウムエトキシド、ナトリウムイソプロポキシド、カリウムイソプロポキシド、ナトリウムt-ブトキシド、カリウムt-ブトキシド等の金属アルコキシド;アンモニア、メチルアミン、ジメチルアミン、トリメチルアミン、トリエチルアミン、ジイソプロピルエチルアミン、トリイソプロピルアミン、DBU、DABCO、ピリジン、2,6-ジメチルピリジン、2,6-ジt-ブチルピリジン、ジメチルアミノピリジン、トリフェニルホスフィン、テトラメチルアンモニウムブロミド、テトラメチルアンモニウムクロリド等の有機塩基が挙げられる。使用する塩基の量は、化合物(II)の1モルに対して、例えば0.01~10モルであり、好ましくは0.5~5モルである。 The reaction of the compound represented by formula (II) (hereinafter also referred to as "compound (II)") with the compound represented by formula (III) (hereinafter also referred to as "compound (III)") in the first step can be carried out, for example, in the presence of a base. Two or more types of bases may be used in combination. Examples of the base include inorganic bases such as sodium hydroxide, potassium hydroxide, lithium hydroxide, cesium hydroxide, sodium carbonate, potassium carbonate, lithium carbonate, cesium carbonate, sodium hydride, lithium aluminum hydride, sodium borohydride, sodium hydrogen carbonate, potassium hydrogen carbonate, lithium hydrogen carbonate, and cesium hydrogen carbonate; metal alkoxides such as sodium methoxide, potassium methoxide, lithium methoxide, sodium ethoxide, potassium ethoxide, sodium isopropoxide, potassium isopropoxide, sodium t-butoxide, and potassium t-butoxide; and organic bases such as ammonia, methylamine, dimethylamine, trimethylamine, triethylamine, diisopropylethylamine, triisopropylamine, DBU, DABCO, pyridine, 2,6-dimethylpyridine, 2,6-di-t-butylpyridine, dimethylaminopyridine, triphenylphosphine, tetramethylammonium bromide, and tetramethylammonium chloride. The amount of base used is, for example, 0.01 to 10 moles, preferably 0.5 to 5 moles, per mole of compound (II).
式(III)において、Xで表される脱離基としては、フッ素原子、塩素原子、臭素原子、ヨウ素原子等のハロゲン原子;メチルスルホニル基、エチルスルホニル基、プロピルスルホニル基、ブチルスルホニル基、トリフルオロメチルスルホニル基、パーフルオロエチルスルホニル基、パーフルオロプロピルスルホニル基、パーフルオロブチルスルホニル基等のアルキルスルホニル基;フェニルスルホニル基、p-トルエンスルホニル基、p-フルオロフェニルスルホニル基、ペンタフルオロフェニルスルホニル基等のアリールスルホニル基等が挙げられる。化合物(III)の一例は、エピハロヒドリン化合物(Xがハロゲン原子である化合物)である。使用する化合物(III)の量は、化合物(II)の1モルに対して、例えば0.01~20モルであり、好ましくは0.5~15モルである。2種以上の化合物(III)を用いて第1工程を実施してもよい。 In formula (III), examples of the leaving group represented by X include halogen atoms such as fluorine, chlorine, bromine, and iodine; alkylsulfonyl groups such as methylsulfonyl, ethylsulfonyl, propylsulfonyl, butylsulfonyl, trifluoromethylsulfonyl, perfluoroethylsulfonyl, perfluoropropylsulfonyl, and perfluorobutylsulfonyl; and arylsulfonyl groups such as phenylsulfonyl, p-toluenesulfonyl, p-fluorophenylsulfonyl, and pentafluorophenylsulfonyl. An example of compound (III) is an epihalohydrin compound (a compound in which X is a halogen atom). The amount of compound (III) used is, for example, 0.01 to 20 moles, and preferably 0.5 to 15 moles, per mole of compound (II). Two or more types of compound (III) may be used to carry out the first step.
化合物(II)と化合物(III)との反応は、溶媒中で実施されることが好ましい。溶媒としては、水のほか、ケトン類、芳香族炭化水素類、ハロゲン化芳香族炭化水素類、脂肪族炭化水素類、ハロゲン化脂肪族炭化水素類、エーテル類、アルコール類、グライム類、エステル類、脂肪族ニトリル類、スルホキシド類、アミド類等の有機溶媒が挙げられる。2種以上の溶媒を併用してもよい。有機溶媒として、具体的には以下の溶媒が例示される。 The reaction between compound (II) and compound (III) is preferably carried out in a solvent. Examples of the solvent include water and organic solvents such as ketones, aromatic hydrocarbons, halogenated aromatic hydrocarbons, aliphatic hydrocarbons, halogenated aliphatic hydrocarbons, ethers, alcohols, glymes, esters, aliphatic nitriles, sulfoxides, and amides. Two or more types of solvents may be used in combination. Specific examples of organic solvents include the following:
ケトン類:アセトン、メチルエチルケトン、ジエチルケトン、ブチルメチルケトン、ジイソブチルケトン、メチルイソブチルケトン、メチルイソアミルケトン、2-ヘプタノン、2-オクタノン、シクロペンタノン、シクロヘキサノン等
芳香族炭化水素類:ベンゼン、トルエン、キシレン、メシチレン、ナフタレン、アニソール、ニトロベンゼン、アニリン、テトラリン、デュレン等
ハロゲン化芳香族炭化水素:クロロベンゼン、ジクロロベンゼン、クロロナフタレン等
脂肪族炭化水素:ペンタン、ヘキサン、ヘプタン等
ハロゲン化脂肪族炭化水素類:ジクロロメタン、クロロホルム、1,2-ジクロロエタン、テトラクロロエタン等
エーテル類:ジエチルエーテル、ジイソプロピルエーテル、メチルt-ブチルエーテル、シクロペンチルメチルエーテル、ジフェニルエーテル、ジメトキシエタン、ジオキサン等
アルコール類:メタノール、エタノール、プロパノール、イソプロパノール、ブタノール、t-ブタノール、ヘキサノール、シクロヘキサノール、エチレングリコール、プロピレングリコール、ヘキサフルオロイソプロパノール等
グライム類:メチルジグライム、エチルジグライム、トリグライム、ジエチレングリコールブチルメチルエーテル等
エステル類:酢酸メチル、酢酸エチル、酢酸プロピル、酢酸ブチル等
脂肪族ニトリル類:アセトニトリル等
スルホキシド類:ジメチルスルホキシド、スルホラン等
アミド類:N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチルピロリドン等。
Ketones: acetone, methyl ethyl ketone, diethyl ketone, butyl methyl ketone, diisobutyl ketone, methyl isobutyl ketone, methyl isoamyl ketone, 2-heptanone, 2-octanone, cyclopentanone, cyclohexanone, etc. Aromatic hydrocarbons: benzene, toluene, xylene, mesitylene, naphthalene, anisole, nitrobenzene, aniline, tetralin, durene, etc. Halogenated aromatic hydrocarbons: chlorobenzene, dichlorobenzene, chloronaphthalene, etc. Aliphatic hydrocarbons: pentane, hexane, heptane, etc. Halogenated aliphatic hydrocarbons: dichloromethane, chloroform, 1,2-dichloroethane, tetrachloroethane, etc. Ethers: diethyl ether, diisopropyl ether, methyl t-butyl ether, cyclopentyl methyl ether, diphenyl ether, dimethoxyethane, dioxane, etc. Alcohols: methanol, ethanol, propanol, isopropanol, butanol, t-butanol, hexanol, cyclohexanol, ethylene glycol, propylene glycol, hexafluoroisopropanol, and the like. Glymes: methyl diglyme, ethyl diglyme, triglyme, diethylene glycol butyl methyl ether, and the like. Esters: methyl acetate, ethyl acetate, propyl acetate, butyl acetate, and the like. Aliphatic nitriles: acetonitrile, and the like. Sulfoxides: dimethyl sulfoxide, sulfolane, and the like. Amides: N,N-dimethylformamide, N,N-dimethylacetamide, N-methylpyrrolidone, and the like.
化合物(II)と化合物(III)との反応の温度は、例えば-80~200℃であり、好ましくは0~150℃である。反応後、得られる式(IV)で表される化合物(以下、「化合物(IV)」ともいう)は、単離されてもよいし、単離されることなく第2工程に供されてもよい。 The temperature for the reaction of compound (II) with compound (III) is, for example, −80 to 200° C., preferably 0 to 150° C. After the reaction, the compound represented by formula (IV) (hereinafter also referred to as “compound (IV)”) obtained may be isolated or may be subjected to the second step without being isolated.
第2工程で行う反応は、化合物(IV)が有するエポキシ基の酸素原子を硫化剤を用いて硫黄原子に置換し、チイラン基(エピスルフィド基)を形成する反応である。硫化剤としては、例えば、チオ尿素、メチルチオウレア、ジメチルチオウレア、トリメチルチオウレア、テトラメチルチオウレア、テトラエチルチオウレア、エチレンチオウレア、チオシアン酸ナトリウム、チオシアン酸カリウム等が挙げられる。使用する硫化剤の量は、化合物(IV)の1モルに対して、例えば0.01~20モルであり、好ましくは0.5~10モルである。 The reaction carried out in the second step is a reaction in which the oxygen atom of the epoxy group in compound (IV) is replaced with a sulfur atom using a sulfurizing agent to form a thiirane group (episulfide group). Examples of the sulfurizing agent include thiourea, methylthiourea, dimethylthiourea, trimethylthiourea, tetramethylthiourea, tetraethylthiourea, ethylenethiourea, sodium thiocyanate, and potassium thiocyanate. The amount of the sulfurizing agent used is, for example, 0.01 to 20 moles, and preferably 0.5 to 10 moles, per mole of compound (IV).
化合物(IV)と硫化剤との反応は、溶媒中で実施されることが好ましい。溶媒としては、上で例示した有機溶媒を用いることができる。2種以上の有機溶媒を併用してもよい。化合物(IV)と硫化剤との反応の温度は、例えば-80~200℃であり、好ましくは0~100℃である。 The reaction between compound (IV) and the sulfurizing agent is preferably carried out in a solvent. The organic solvents exemplified above can be used as the solvent. Two or more organic solvents may be used in combination. The temperature for the reaction between compound (IV) and the sulfurizing agent is, for example, -80 to 200°C, and preferably 0 to 100°C.
第2工程において、生成した化合物(I)の重合を抑制するために重合抑制剤を添加してもよい。重合抑制剤としては酸、酸無水物等が挙げられる。具体的には硝酸、塩酸、過塩素酸、次亜塩素酸、二酸化塩素、フッ酸、硫酸、発煙硫酸、塩化スルフリル、ホウ酸、ヒ酸、亜ヒ酸、ピロヒ酸、燐酸、亜リン酸、次亜リン酸、オキシ塩化リン、オキシ臭化リン、硫化リン、三塩化リン、三臭化リン、五塩化リン、青酸、クロム酸、無水硝酸、無水硫酸、酸化ホウ素、五酸化ヒ酸、五酸化燐、無水クロム酸、シリカゲル、シリカアルミナ、塩化アルミニウム、塩化亜鉛等の無機の酸性化合物、蟻酸、酢酸、過酢酸、チオ酢酸、蓚酸、酒石酸、プロピオン酸、酪酸、コハク酸、吉草酸、カプロン酸、カプリル酸、ナフテン酸、メチルメルカプトプロピオネート、マロン酸、グルタル酸、アジピン酸、シクロヘキサンカルボン酸、チオジプロピオン酸、ジチオジプロピオン酸酢酸、マレイン酸、安息香酸、フェニル酢酸、o-トルイル酸、m-トルイル酸、p-トルイル酸、サリチル酸、2-メトキシ安息香酸、3-メトキシ安息香酸、ベンゾイル安息香酸、フタル酸、イソフタル酸、テレフタル酸、サリチル酸、ベンジル酸、α-ナフタレンカルボン酸、β-ナフタレンカルボン酸、無水酢酸、無水プロピオン酸、無水酪酸、無水コハク酸、無水マレイン酸、無水安息香酸、無水フタル酸、無水ピロメリット酸、無水トリメリット酸、無水トリフルオロ酢酸等の有機カルボン酸類、モノ、ジ及びトリメチルホスフェート、モノ、ジ及びトリエチルホスフェート、モノ、ジ及びトリイソブチルホスフェート、モノ、ジ及びトリブチルホスフェート、モノ、ジ及びトリラウリルホスフェート等のリン酸類及びこれらのホスフェート部分がホスファイトとなった亜リン酸類、ジメチルジチオリン酸に代表されるジアルキルジチオリン酸類等の有機リン化合物、フェノール、カテコール、t-ブチルカテコール、2,6-ジ-t-ブチルクレゾール、2,6-ジ-t-ブチルエチルフェノール、レゾルシン、ハイドロキノン、フロログルシン、ピロガロール、クレゾール、エチルフェノール、ブチルフェノール、ノニルフェノール、ヒドロキシフェニル酢酸、ヒドロキシフェニルプロピオン酸、ヒドロキシフェニル酢酸アミド、ヒドロキシフェニル酢酸メチル、ヒドロキシフェニル酢酸エチル、ヒドロキシフェネチルアルコール、ヒドロキシフェネチルアミン、ヒドロキシベンズアルデヒド、フェニルフェノール、ビスフェノール-A、2,2’-メチレン-ビス(4-メチル-6-t-ブチルフェノール)、ビスフェノール-F、ビスフェノール-S、α-ナフトール、β-ナフトール、アミノフェノール、クロロフェノール、2,4,6-トリクロロフェノール等のフェノール類、メタンスルホン酸、エタンスルホン酸、ブタンスルホン酸、ドデカンスルホン酸、ベンゼンスルホン酸、o-トルエンスルホン酸、m-トルエンスルホン酸、p-トルエンスルホン酸、エチルベンゼンスルホン酸、ブチルベンゼンスルホン酸、ドデシルベンゼンスルホン酸、p-フェノールスルホン酸、o-クレゾールスルホン酸、メタニル酸、スルファニル酸、4B-酸、ジアミノスチルベンスルホン酸、ビフェニルスルホン酸、α-ナフタレンスルホン酸、β-ナフタレンスルホン酸、ペリ酸、ローレント酸、フェニルJ酸等のスルホン酸類、等があげられ、複数を併用することも可能である。使用する重合抑制剤の量は、化合物(IV)の1モルに対して、例えば0.0001~1.0モルであり、好ましくは0.01~0.2モルである。重合抑制剤としては酢酸、無水酢酸、マレイン酸、無水マレイン酸が好ましい。 In the second step, a polymerization inhibitor may be added to inhibit polymerization of the produced compound (I). Examples of the polymerization inhibitor include acids and acid anhydrides. Specifically, inorganic acidic compounds such as nitric acid, hydrochloric acid, perchloric acid, hypochlorous acid, chlorine dioxide, hydrofluoric acid, sulfuric acid, fuming sulfuric acid, sulfuryl chloride, boric acid, arsenic acid, arsenous acid, pyroarsenic acid, phosphoric acid, phosphorous acid, hypophosphorous acid, phosphorus oxychloride, phosphorus oxybromide, phosphorus sulfide, phosphorus trichloride, phosphorus tribromide, phosphorus pentachloride, hydrocyanic acid, chromic acid, nitric acid anhydride, sulfuric acid anhydride, boron oxide, arsenic acid pentoxide, phosphorus pentoxide, chromic acid anhydride, silica gel, silica alumina, aluminum chloride, and zinc chloride; formic acid, acetic acid, peracetic acid, thioacetic acid, oxalic acid, tartaric acid, propionic acid, butyric acid, succinic acid, valeric acid, caproic acid, caprylic acid, naphthenic acid, methyl mercaptopropionate, malonic acid, glutaric acid, adipic acid, cyclohexane carboxylic acid, thiodipropionic acid, dithiodipropionic acid acetic acid, maleic acid, benzoic acid, phenyl organic carboxylic acids such as ethyl acetic acid, o-toluic acid, m-toluic acid, p-toluic acid, salicylic acid, 2-methoxybenzoic acid, 3-methoxybenzoic acid, benzoylbenzoic acid, phthalic acid, isophthalic acid, terephthalic acid, salicylic acid, benzilic acid, α-naphthalenecarboxylic acid, β-naphthalenecarboxylic acid, acetic anhydride, propionic anhydride, butyric anhydride, succinic anhydride, maleic anhydride, benzoic anhydride, phthalic anhydride, pyromellitic anhydride, trimellitic anhydride, and trifluoroacetic anhydride; phosphoric acids such as mono-, di-, and trimethyl phosphate, mono-, di-, and triethyl phosphate, mono-, di-, and triisobutyl phosphate, mono-, di-, and tributyl phosphate, and mono-, di-, and trilauryl phosphate; and phosphorous acids in which the phosphate portion of these is a phosphite. , organic phosphorus compounds such as dialkyl dithiophosphates represented by dimethyl dithiophosphate, phenol, catechol, t-butylcatechol, 2,6-di-t-butylcresol, 2,6-di-t-butylethylphenol, resorcin, hydroquinone, phloroglucin, pyrogallol, cresol, ethylphenol, butylphenol, nonylphenol, hydroxyphenylacetic acid, hydroxyphenylpropionic acid, hydroxyphenylacetic acid amide, hydroxyphenyl methyl acetate, hydroxyphenyl ethyl acetate, hydroxyphenethyl alcohol, hydroxyphenethylamine, hydroxybenzaldehyde, phenylphenol, bisphenol-A, 2,2'-methylene-bis(4-methyl-6-t-butylphenol), bisphenol- F, bisphenol-S, α-naphthol, β-naphthol, aminophenol, chlorophenol, 2,4,6-trichlorophenol and other phenols, methanesulfonic acid, ethanesulfonic acid, butanesulfonic acid, dodecanesulfonic acid, benzenesulfonic acid, o-toluenesulfonic acid, m-toluenesulfonic acid, p-toluenesulfonic acid, ethylbenzenesulfonic acid, butylbenzenesulfonic acid, dodecylbenzenesulfonic acid, p-phenolsulfonic acid, o-cresolsulfonic acid, metanilic acid, sulfanilic acid, 4B-acid, diaminostilbenesulfonic acid, biphenylsulfonic acid, α-naphthalenesulfonic acid, β-naphthalenesulfonic acid, peric acid, Laurent's acid, phenyl J acid and other sulfonic acids, and the like, and it is also possible to use a plurality of them in combination. The amount of the polymerization inhibitor used is, for example, 0.0001 to 1.0 mole, preferably 0.01 to 0.2 mole, relative to 1 mole of compound (IV). Preferred polymerization inhibitors are acetic acid, acetic anhydride, maleic acid, and maleic anhydride.
第2工程において、反応後の生成物溶液は酸性水溶液を用いた洗浄によって得られる化合物(I)の経時安定性を向上させることができる。酸性水溶液に用いる酸の具体例としては、硝酸、塩酸、硫酸、ホウ酸、ヒ酸、燐酸、青酸、酢酸、クロロ酢酸、ジクロロ酢酸、トリクロロ酢酸、トリフルオロ酢酸、過酢酸、チオ酢酸、蓚酸、酒石酸、コハク酸、マレイン酸等があげられる。これらは単独でも2種類以上を混合して用いても良い。これらの酸の水溶液は通常pH6以下で効果を現すが、より効果的な範囲はpH3以下である。好ましくは塩酸、硫酸である。 In the second step, the product solution after the reaction is washed with an acidic aqueous solution to improve the stability over time of the obtained compound (I). Specific examples of acids used in the acidic aqueous solution include nitric acid, hydrochloric acid, sulfuric acid, boric acid, arsenic acid, phosphoric acid, hydrocyanic acid, acetic acid, chloroacetic acid, dichloroacetic acid, trichloroacetic acid, trifluoroacetic acid, peracetic acid, thioacetic acid, oxalic acid, tartaric acid, succinic acid, maleic acid, etc. These may be used alone or in combination of two or more. Aqueous solutions of these acids are usually effective at pH 6 or less, but are more effective at pH 3 or less. Hydrochloric acid and sulfuric acid are preferred.
さらに、第2工程において化合物(I)の安定性を向上させるために硫化水素吸着剤を使用することもできる。硫化水素吸着剤としては例えば、水酸化鉄(III)、酸化亜鉛、KNK-301(酸化亜鉛系吸着剤、呉羽油脂工業製)、ニオノン202A(酸化鉄系吸着剤、株式会社伊吹正製)、リモニック(水酸化鉄系、日本リモニック製)などが挙げられる。硫化水素吸着剤は第2工程の反応時に添加してもよいし、反応後の精製において使用することもできる。 Furthermore, in order to improve the stability of compound (I) in the second step, a hydrogen sulfide adsorbent can be used. Examples of hydrogen sulfide adsorbents include iron (III) hydroxide, zinc oxide, KNK-301 (zinc oxide-based adsorbent, manufactured by Kureha Oil & Fat Industries Co., Ltd.), Nionon 202A (iron oxide-based adsorbent, manufactured by Ibuki Seisakusho Co., Ltd.), and Limonic (iron hydroxide-based, manufactured by Nippon Limonic Co., Ltd.). The hydrogen sulfide adsorbent can be added during the reaction in the second step, or can be used in the purification after the reaction.
<組成物>
本発明に係る組成物(以下、「組成物(I)」ともいう)は、化合物(I)と、化合物(I)以外の他の成分とを含むことができる。組成物(I)は、化合物(I)を2種以上含んでいてもよい。組成物(I)は、化合物(I)が硬化性を有するため活性エネルギー線照射又は加熱により硬化することができる。組成物(I)を硬化させることにより、組成物(I)の硬化物を含む成形物を形成することができる。上記硬化物を含む成形物とは、上記硬化物を含む物であって、所望の形状に成形された物をいう。
<Composition>
The composition according to the present invention (hereinafter, also referred to as "composition (I)") may contain compound (I) and other components other than compound (I). Composition (I) may contain two or more types of compound (I). Since compound (I) has curability, composition (I) can be cured by irradiation with active energy rays or heating. By curing composition (I), a molded product containing a cured product of composition (I) can be formed. The molded product containing the cured product refers to an article containing the cured product and molded into a desired shape.
組成物(I)は、化合物(I)を含むため、高い屈性率及び優れた硬化性を示し得る。また、組成物(I)は、優れた成膜性を示し得る。さらに、組成物(I)は、優れたパターニング性を示し得る。 Since composition (I) contains compound (I), it can exhibit high refractive index and excellent curing properties. In addition, composition (I) can exhibit excellent film-forming properties. Furthermore, composition (I) can exhibit excellent patterning properties.
組成物(I)における化合物(I)の含有率は、組成物(I)の固形分の総量に対して、好ましくは1質量%以上、より好ましくは2質量%以上、さらに好ましくは5質量%以上であり、また、100質量%以下でもよく、好ましくは99質量%以下、より好ましくは95質量%以下であり、90質量%以下、80質量%以下、70質量%以下又は60質量%以下であってもよい。 The content of compound (I) in composition (I) is preferably 1% by mass or more, more preferably 2% by mass or more, and even more preferably 5% by mass or more, based on the total amount of solids in composition (I), and may be 100% by mass or less, preferably 99% by mass or less, more preferably 95% by mass or less, and may be 90% by mass or less, 80% by mass or less, 70% by mass or less, or 60% by mass or less.
組成物(I)の固形分の総量とは、組成物(I)に含まれる成分のうち、溶剤を除いた成分の合計を意味する。組成物の固形分中における各成分の含有率は、液体クロマトグラフィ又はガスクロマトグラフィ等の公知の分析手段で測定することができる。組成物(I)の固形分中における各成分の含有率は、該組成物調製時の配合から算出されてもよい。 The total amount of solids in composition (I) means the sum of the components contained in composition (I) excluding the solvent. The content of each component in the solids of the composition can be measured by known analytical means such as liquid chromatography or gas chromatography. The content of each component in the solids of composition (I) may be calculated from the blending ratio at the time of preparing the composition.
組成物(I)に含まれる上記他の成分としては、例えば、樹脂、化合物(I)以外の硬化性化合物、重合開始剤、溶剤、添加剤等が挙げられる。添加剤としては、例えば、無機粒子、充填剤、重合開始助剤、光増感剤、レベリング剤、安定剤、界面活性剤、帯電防止剤、潤滑剤、防汚剤、紫外線吸収剤、酸化防止剤、分散剤等が挙げられる。組成物(I)は、上記他の成分を2種以上含んでいてもよい。組成物(I)が添加剤を含む場合、添加剤を2種以上併用してもよい。 The other components contained in composition (I) include, for example, a resin, a curable compound other than compound (I), a polymerization initiator, a solvent, and additives. Examples of additives include inorganic particles, fillers, polymerization initiator assistants, photosensitizers, leveling agents, stabilizers, surfactants, antistatic agents, lubricants, antifouling agents, UV absorbers, antioxidants, and dispersants. Composition (I) may contain two or more of the other components. When composition (I) contains an additive, two or more of the additives may be used in combination.
(1)樹脂
組成物(I)は、1種又は2種以上の樹脂を含むことができる。組成物(I)が樹脂を含むことにより、組成物(I)の硬化物に現像性を付与又は改善したり、該硬化物及びそれを含む成形物の機械的特性及び/又は光学特性を調整したりすることが可能である。樹脂としては、熱可塑性樹脂及び硬化性樹脂が挙げられる。硬化性樹脂は、活性エネルギー線照射により硬化する光硬化性樹脂であってもよいし、熱により硬化する熱硬化性樹脂であってもよい。
(1) Resin The composition (I) may contain one or more resins. By containing a resin in the composition (I), it is possible to impart or improve developability to the cured product of the composition (I), or to adjust the mechanical properties and/or optical properties of the cured product and a molded product containing the cured product. Examples of the resin include thermoplastic resins and curable resins. The curable resin may be a photocurable resin that is cured by irradiation with active energy rays, or a thermosetting resin that is cured by heat.
熱可塑性樹脂としては、例えば、ポリエチレン樹脂、ポリプロピレン樹脂、ポリシクロオレフィン樹脂等のオレフィン系樹脂、ポリ(メタ)アクリル酸エステル系樹脂等の(メタ)アクリル系樹脂、ポリスチレン系樹脂、スチレン-アクリロニトリル系樹脂、アクリロニトリル-ブタジエン-スチレン系樹脂、ポリ塩化ビニル系樹脂、ポリ塩化ビニリデン系樹脂、ポリ酢酸ビニル系樹脂、ポリビニルブチラール系樹脂、エチレン-酢酸ビニル系共重合体、エチレン-ビニルアルコール系樹脂、ポリエチレンテレフタレート樹脂、ポリブチレンテレフタレート樹脂、液晶ポリエステル樹脂等のポリエステル系樹脂、ポリアセタール樹脂、ポリアミド樹脂、ポリカーボネート樹脂、ポリウレタン樹脂、ポリフェニレンサルファイド樹脂等が挙げられる。これらの樹脂の1種を又は2種以上をポリマーブレンド若しくはポリマーアロイとして使用してもよい。 Examples of thermoplastic resins include olefin-based resins such as polyethylene resin, polypropylene resin, and polycycloolefin resin, (meth)acrylic resins such as poly(meth)acrylic acid ester resin, polystyrene-based resin, styrene-acrylonitrile-based resin, acrylonitrile-butadiene-styrene-based resin, polyvinyl chloride-based resin, polyvinylidene chloride-based resin, polyvinyl acetate-based resin, polyvinyl butyral-based resin, ethylene-vinyl acetate copolymer, ethylene-vinyl alcohol-based resin, polyethylene terephthalate resin, polybutylene terephthalate resin, polyester-based resins such as liquid crystal polyester resin, polyacetal resin, polyamide resin, polycarbonate resin, polyurethane resin, and polyphenylene sulfide resin. One or more of these resins may be used as a polymer blend or polymer alloy.
硬化性樹脂としては、光重合性基又は熱重合性基を有する樹脂が挙げられ、例えば、(メタ)アクリル系樹脂、エポキシ樹脂、メラミン樹脂、不飽和ポリエステル樹脂、フェノール樹脂、尿素樹脂、アルキド樹脂、ポリイミド樹脂等が挙げられる。本明細書において(メタ)アクリル酸とは、アクリル酸及び/又はメタクリル酸を意味する。「(メタ)アクリロイル」、「(メタ)アクリレート」等についても同様である。 Curable resins include resins having a photopolymerizable group or a thermally polymerizable group, such as (meth)acrylic resins, epoxy resins, melamine resins, unsaturated polyester resins, phenolic resins, urea resins, alkyd resins, and polyimide resins. In this specification, (meth)acrylic acid means acrylic acid and/or methacrylic acid. The same applies to "(meth)acryloyl" and "(meth)acrylate", etc.
樹脂としては、アルカリ可溶性樹脂が挙げられる。組成物(I)がアルカリ可溶性樹脂を含むことにより、組成物(I)の硬化物に現像性を付与又は改善することができる。アルカリ可溶性樹脂とは、アルカリ水溶液に可溶な樹脂をいう。具体的には、例えばカルボキシ基及び/又はフェノール性水酸基を有する樹脂がある。 The resin may be an alkali-soluble resin. When composition (I) contains an alkali-soluble resin, it is possible to impart or improve developability to the cured product of composition (I). An alkali-soluble resin is a resin that is soluble in an aqueous alkaline solution. Specific examples include resins having a carboxy group and/or a phenolic hydroxyl group.
アルカリ可溶性樹脂の酸価は、組成物(I)の硬化物の現像性及び耐溶剤性を高める観点から、好ましくは10~170mgKOH/g、より好ましくは20~150mgKOH/g、さらに好ましくは30~140mgKOH/gである。酸価は、アルカリ可溶性樹脂1gを中和するに必要な水酸化カリウムの量(mg)として測定される値であり、例えば水酸化カリウム水溶液を用いて滴定することにより求めることができる。 The acid value of the alkali-soluble resin is preferably 10 to 170 mgKOH/g, more preferably 20 to 150 mgKOH/g, and even more preferably 30 to 140 mgKOH/g, from the viewpoint of improving the developability and solvent resistance of the cured product of composition (I). The acid value is a value measured as the amount (mg) of potassium hydroxide required to neutralize 1 g of the alkali-soluble resin, and can be determined, for example, by titration with an aqueous potassium hydroxide solution.
また、樹脂の他の例としては、高屈折率樹脂が挙げられる。高屈折率樹脂とは、波長550nmにおける屈折率が1.60以上である樹脂をいう。 Another example of a resin is a high refractive index resin. A high refractive index resin is a resin with a refractive index of 1.60 or more at a wavelength of 550 nm.
樹脂は、ゲルパーミエーションクロマトグラフィ(GPC)によって測定される標準ポリスチレン換算の重量平均分子量(Mw)が、例えば1000~9000であり、好ましくは2000~8500、より好ましくは3000~8500である。樹脂のMwを上記範囲とするために、用いる原料の選択、仕込方法、反応温度及び時間等の反応条件を適宜組み合わせて調整することができる。 The resin has a weight average molecular weight (Mw) in terms of standard polystyrene, measured by gel permeation chromatography (GPC), of, for example, 1000 to 9000, preferably 2000 to 8500, and more preferably 3000 to 8500. In order to set the Mw of the resin within the above range, it is possible to adjust the reaction conditions, such as the selection of raw materials used, the charging method, and the reaction temperature and time, in an appropriate combination.
組成物(I)が樹脂を含む場合、組成物(I)における樹脂の含有率は、組成物(I)の固形分の総量に対して、好ましくは5質量%以上、より好ましくは10質量%以上であり、好ましくは80質量%以下、より好ましくは70質量%以下である。 When composition (I) contains a resin, the content of the resin in composition (I) is preferably 5% by mass or more, more preferably 10% by mass or more, and preferably 80% by mass or less, more preferably 70% by mass or less, based on the total amount of solids in composition (I).
(2)化合物(I)以外の硬化性化合物
組成物(I)は、化合物(I)以外の硬化性化合物を1種又は2種以上含むことができる。組成物(I)が化合物(I)以外の硬化性化合物を含むことにより、組成物(I)の屈折率、粘度又は硬化性を調整したり、得られる硬化物及びそれを含む成形物の機械的特性及び/又は光学特性を調整したりすることが可能である。
(2) Curable Compound Other Than Compound (I) The composition (I) may contain one or more curable compounds other than the compound (I). By containing a curable compound other than the compound (I) in the composition (I), it is possible to adjust the refractive index, viscosity or curability of the composition (I), or to adjust the mechanical properties and/or optical properties of the obtained cured product and a molded product containing the same.
化合物(I)以外の硬化性化合物としては、例えば、化合物(I)以外のエピスルフィド化合物、エポキシ化合物、オキセタン化合物、ヒドロキシ化合物、ビニルエーテル化合物、アリル化合物、チオール化合物、ポリフェノール化合物、イソ(チオ)シアナート化合物、(メタ)アクリレート化合物等が挙げられる。 Examples of curable compounds other than compound (I) include episulfide compounds other than compound (I), epoxy compounds, oxetane compounds, hydroxy compounds, vinyl ether compounds, allyl compounds, thiol compounds, polyphenol compounds, iso(thio)cyanate compounds, (meth)acrylate compounds, etc.
組成物(I)が化合物(I)以外の硬化性化合物を含む場合、組成物(I)における該硬化性化合物の含有率は、組成物(I)の固形分の総量に対して、好ましくは1質量%以上、より好ましくは2質量%以上であり、好ましくは70質量%以下、より好ましくは60質量%以下、さらに好ましくは50質量%以下、なおさらに好ましくは40質量%以下である。 When composition (I) contains a curable compound other than compound (I), the content of the curable compound in composition (I) is preferably 1 mass% or more, more preferably 2 mass% or more, and preferably 70 mass% or less, more preferably 60 mass% or less, even more preferably 50 mass% or less, and even more preferably 40 mass% or less, based on the total amount of solids in composition (I).
化合物(I)以外のエピスルフィド化合物としては、例えば、式(V)で表される化合物(以下、「化合物(V)」ともいう)が挙げられる。化合物(V)は、高い屈折率を示す硬化物を与えることができ、また、優れた成膜性及び硬化性を示すことができるため、化合物(I)との併用に好適である。
[式(V)中、
Lxは2価の基を表し、複数あるLxは同一であっても異なっていてもよい。
pは0又は1を表し、複数あるpは同一であっても異なっていてもよい。
qは0~6のいずれかの整数を表す。
Rxは1価の置換基を表し、Rxが複数ある場合、複数のRxは同一であっても異なっていてもよい。
R2xは水素原子又は1価の置換基を表し、複数あるR2xは同一であっても異なっていてもよい。]
An example of an episulfide compound other than compound (I) is a compound represented by formula (V) (hereinafter, also referred to as "compound (V)"). Compound (V) can give a cured product exhibiting a high refractive index and can also exhibit excellent film-forming properties and curing properties, and is therefore suitable for use in combination with compound (I).
[In formula (V),
Lx represents a divalent group, and a plurality of Lx 's may be the same or different.
p represents 0 or 1, and multiple p's may be the same or different.
q represents an integer of 0 to 6.
R x represents a monovalent substituent, and when there are a plurality of R x s , the plurality of R x s may be the same or different.
R 2x represents a hydrogen atom or a monovalent substituent, and a plurality of R 2x may be the same or different.
式(V)は、2つの下記式で表される基
がいずれもナフタレン環の1~4位の任意の位置に結合しているか、若しくはいずれも5~8位の任意の位置に結合していてもよいこと、又は、一方の基がナフタレン環の1~4位の任意の位置に結合し、かつ他方の基がナフタレン環の5~8位の任意の位置に結合していてもよいことを表す。また、式(V)は、Rxで表される1以上の1価の置換基を有する場合、該1以上の1価の置換基が、上記式で表される基が結合している位置を除くナフタレン環の1~8位の任意の位置に結合していてもよいことを表す。後述する式(Va)、式(Vb)、式(Vc)、式(Vd)、式(Ve)、式(VI)及び式(VII)についても同様である。
Formula (V) is a compound represented by two groups of the following formula:
represents that either one of the groups may be bonded to any one of the 1st to 4th positions of the naphthalene ring, or either one of the groups may be bonded to any one of the 5th to 8th positions of the naphthalene ring, or one of the groups may be bonded to any one of the 1st to 4th positions of the naphthalene ring, and the other group may be bonded to any one of the 5th to 8th positions of the naphthalene ring. In addition, when formula (V) has one or more monovalent substituents represented by R x , the one or more monovalent substituents may be bonded to any one of the 1st to 8th positions of the naphthalene ring, except for the position to which the group represented by the above formula is bonded. The same applies to formulas (Va), (Vb), (Vc), (Vd), (Ve), (VI), and (VII) described later.
式(V)において、2価の基を表す2つのLxとしては、それぞれ独立して、例えば、置換基を有していてもよい2価の脂肪族鎖状炭化水素基、置換基を有していてもよい2価の脂環式炭化水素基、置換基を有していてもよい2価の芳香族炭化水素基、及びこれらの組み合わせからなる2価の基(アラルキレン基等)等の2価の炭化水素基が挙げられる。
2価の炭化水素基に含まれる-CH2-は、-O-、-S-、-NR1C-(R1Cは水素原子又は炭素数1~6のアルキル基を表す)、-CO-、-SO2-で置換されていてもよい。
In formula (V), the two Lx's representing a divalent group each independently include a divalent hydrocarbon group such as a divalent aliphatic chain hydrocarbon group which may have a substituent, a divalent alicyclic hydrocarbon group which may have a substituent, a divalent aromatic hydrocarbon group which may have a substituent, and a divalent group formed from a combination thereof (e.g., an aralkylene group).
The —CH 2 — contained in the divalent hydrocarbon group may be substituted by —O—, —S—, —NR 1C — (R 1C represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms), —CO— or —SO 2 —.
2価の脂肪族鎖状炭化水素基としては、例えば、飽和又は不飽和の脂肪族鎖状炭化水素基が挙げられ、具体的には、メチレン基、エチレン基、プロパンジイル基、ブタンジイル基、ペンタンジイル基、ヘキサンジイル基、ヘプタンジイル基、オクタンジイル基、ノナンジイル基、デカンジイル基、ウンデカンジイル基、ドデカンジイル基、トリデカンジイル基、テトラデカンジイル基、ペンタデカンジイル基、ヘキサデカンジイル基、ヘプタデカンジイル基、オクタデカンジイル基、ノナデカンジイル基、エイコサンジイル基等のアルカンジイル基等が挙げられる。2価の脂肪族鎖状炭化水素基は、直鎖状であっても分岐鎖状であってもよい。2価の脂肪族鎖状炭化水素基の炭素数は、通常1~20であり、好ましくは1~10、より好ましくは1~6、さらに好ましくは1~4、なおさらに好ましくは1又は2である。 The divalent aliphatic chain hydrocarbon group may be, for example, a saturated or unsaturated aliphatic chain hydrocarbon group, and specifically may be an alkanediyl group such as a methylene group, an ethylene group, a propanediyl group, a butanediyl group, a pentanediyl group, a hexanediyl group, a heptanediyl group, an octanediyl group, a nonanediyl group, a decanediyl group, an undecanediyl group, a dodecanediyl group, a tridecanediyl group, a tetradecanediyl group, a pentadecanediyl group, a hexadecanediyl group, a heptadecanediyl group, an octadecanediyl group, a nonadecanediyl group, or an eicosanediyl group. The divalent aliphatic chain hydrocarbon group may be linear or branched. The number of carbon atoms in the divalent aliphatic chain hydrocarbon group is usually 1 to 20, preferably 1 to 10, more preferably 1 to 6, even more preferably 1 to 4, and even more preferably 1 or 2.
2価の脂肪族鎖状炭化水素基が有していてもよい置換基としては、例えば、フッ素原子、塩素原子、臭素原子、ヨウ素原子等のハロゲン原子、ヒドロキシ基、アミノ基、アセチル基、シアノ基等が挙げられる。 Examples of the substituents that the divalent aliphatic chain hydrocarbon group may have include halogen atoms such as fluorine atoms, chlorine atoms, bromine atoms, and iodine atoms, hydroxyl groups, amino groups, acetyl groups, and cyano groups.
2価の脂環式炭化水素基としては、例えば、飽和又は不飽和の脂環式炭化水素基が挙げられ、具体的には、シクロプロパンジイル基、シクロブタンジイル基、シクロペンタンジイル基、シクロヘキサンジイル基、シクロオクタンジイル基、シクロノナンジイル基、シクロデカンジイル基等の単環の脂環式炭化水素基;ビシクロ[1.1.0]ブタンジイル基、トリシクロ[2.2.1.0]ヘプタンジイル基、ビシクロ[3.2.1]オクタンジイル基、ビシクロ[2.2.2]オクタンジイル基、アダマンタンジイル基、ビシクロ[4.3.2]ウンデカンジイル基、トリシクロ[5.3.1.1]ドデカンジイル基等の多環の脂環式炭化水素基等が挙げられる。2価の脂環式炭化水素基の炭素数は、通常3~20であり、好ましくは3~10、より好ましくは3~6、さらに好ましくは5又は6である。 Examples of divalent alicyclic hydrocarbon groups include saturated or unsaturated alicyclic hydrocarbon groups, and specific examples thereof include monocyclic alicyclic hydrocarbon groups such as cyclopropanediyl group, cyclobutanediyl group, cyclopentanediyl group, cyclohexanediyl group, cyclooctanediyl group, cyclononanediyl group, and cyclodecanediyl group; and polycyclic alicyclic hydrocarbon groups such as bicyclo[1.1.0]butanediyl group, tricyclo[2.2.1.0]heptanediyl group, bicyclo[3.2.1]octanediyl group, bicyclo[2.2.2]octanediyl group, adamantanediyl group, bicyclo[4.3.2]undecanediyl group, and tricyclo[5.3.1.1]dodecanediyl group. The number of carbon atoms in the divalent alicyclic hydrocarbon group is usually 3 to 20, preferably 3 to 10, more preferably 3 to 6, and even more preferably 5 or 6.
2価の脂環式炭化水素基が有していてもよい置換基としては、例えば、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基等の炭素原子数1~10(好ましくは炭素原子数1~4)のアルキル基、フッ素原子、塩素原子、臭素原子、ヨウ素原子等のハロゲン原子、ヒドロキシ基、アミノ基、アセチル基、シアノ基等が挙げられる。 Examples of the substituents that the divalent alicyclic hydrocarbon group may have include alkyl groups having 1 to 10 carbon atoms (preferably 1 to 4 carbon atoms), such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, and decyl; halogen atoms, such as fluorine, chlorine, bromine, and iodine; hydroxyl, amino, acetyl, and cyano groups.
2価の芳香族炭化水素基は、単環であっても多環であってもよく、例えば、フェニレン基、ナフチレン基、アントラセンジイル基、フルオレンジイル基等が挙げられる。2価の芳香族炭化水素基の炭素数は、通常6~20であり、好ましくは6~10である。 The divalent aromatic hydrocarbon group may be monocyclic or polycyclic, and examples thereof include a phenylene group, a naphthylene group, an anthracenediyl group, and a fluorenediyl group. The number of carbon atoms in the divalent aromatic hydrocarbon group is usually 6 to 20, and preferably 6 to 10.
2価の芳香族炭化水素基が有していてもよい置換基としては、例えば、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基等の炭素原子数1~10(好ましくは炭素原子数1~4)のアルキル基、フッ素原子、塩素原子、臭素原子、ヨウ素原子等のハロゲン原子、ヒドロキシ基、アミノ基、アセチル基、シアノ基等が挙げられる。 Examples of the substituents that the divalent aromatic hydrocarbon group may have include alkyl groups having 1 to 10 carbon atoms (preferably 1 to 4 carbon atoms), such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, and decyl; halogen atoms, such as fluorine, chlorine, bromine, and iodine; hydroxyl, amino, acetyl, and cyano groups.
式(V)における2つのLxは、好ましくは、少なくともいずれか一方がアルカンジイル基であり、より好ましくは、両方がアルカンジイル基である。この場合において、アルカンジイル基の炭素数は、好ましくは1~10、より好ましくは1~6、さらに好ましくは1~4、なおさらに好ましくは1又は2である。 Preferably, at least one of the two Lx in formula (V) is an alkanediyl group, more preferably both are alkanediyl groups. In this case, the alkanediyl group preferably has 1 to 10 carbon atoms, more preferably 1 to 6 carbon atoms, even more preferably 1 to 4 carbon atoms, and even more preferably 1 or 2 carbon atoms.
式(V)における2つのpは、それぞれ独立して、0又は1であり、好ましくは0である。より好ましくは、2つのpはいずれも0である。
qは、0~6のいずれかの整数であり、好ましくは0~4のいずれかの整数であり、より好ましくは0~2のいずれかの整数であり、さらに好ましくは0又は1であり、特に好ましくは0である。
In formula (V), two p's are each independently 0 or 1, and preferably 0. More preferably, two p's are both 0.
q is an integer of 0 to 6, preferably an integer of 0 to 4, more preferably an integer of 0 to 2, even more preferably 0 or 1, and particularly preferably 0.
式(V)において、1価の置換基を表すRxとしては、Rxが複数ある場合はそれぞれ独立して、例えば、置換基を有していてもよい1価の脂肪族鎖状炭化水素基、置換基を有していてもよい1価の脂環式炭化水素基、置換基を有していてもよい1価の芳香族炭化水素基、及びこれらの組み合わせからなる1価の基(アラルキル基等)等の1価の炭化水素基;ヒドロキシ基;アミノ基、モノメチルアミノ基、モノエチルアミノ基、ジメチルアミノ基、ジエチルアミノ基、メチルエチルアミノ基等の1つ又は2つの炭素数1~6のアルキル基で置換されていてもよいアミノ基;ピロリジニル基、ピロリニル基、イミダゾリジニル基、イミダゾリニル基、オキサゾリニル基、チアゾリル基、ピペリジニル基、モルホリニル基、ピペラジニル基、インドリル基、イソインドリル基、キノリル基、チエニル基、ピロリル基及びフリル基等の炭素数4~20の脂肪族複素環基又は炭素数3~20の芳香族複素環基等のヘテロ環基;ハロゲン原子;ニトロ基;シアノ基;カルボキシ基;スルホ基;チオール基;ホルミル基;-SF3基;-SF5基が挙げられる。1価の炭化水素基に含まれる-CH2-は、-O-、-S-、-NR1D-(R1Dは水素原子又は炭素数1~6のアルキル基を表す)、-CO-、-SO2-で置換されていてもよい。なお、1価の炭化水素基に含まれる-CH2-が、-O-で置換された基としては、メトキシ基、エトキシ基、プロポキシ基、ブトキシ基、ペンチルオキシ基、ヘキシルオキシ基、ヘプチルオキシ基、オクチルオキシ基等の炭素数1~12のアルコキシ基;メトキシメチル基、エトキシメチル基、メトキシエチル基等のアルコキシアルキル基等が挙げられる。 In formula (V), R x representing a monovalent substituent, when there are a plurality of R x , each independently represents, for example, a monovalent hydrocarbon group such as a monovalent aliphatic chain hydrocarbon group which may have a substituent, a monovalent alicyclic hydrocarbon group which may have a substituent, a monovalent aromatic hydrocarbon group which may have a substituent, or a monovalent group consisting of a combination thereof (such as an aralkyl group); a hydroxy group; an alkyl group having one or two carbon atoms, such as an amino group, a monomethylamino group, a monoethylamino group, a dimethylamino group, a diethylamino group, or a methylethylamino group; Examples of the heterocyclic group include an amino group which may be substituted with a group; an aliphatic heterocyclic group having 4 to 20 carbon atoms, such as a pyrrolidinyl group, a pyrrolinyl group, an imidazolidinyl group, an imidazolinyl group, an oxazolinyl group, a thiazolyl group, a piperidinyl group, a morpholinyl group, a piperazinyl group, an indolyl group, an isoindolyl group, a quinolyl group, a thienyl group, a pyrrolyl group, and a furyl group, or an aromatic heterocyclic group having 3 to 20 carbon atoms; a halogen atom; a nitro group; a cyano group; a carboxy group; a sulfo group; a thiol group; a formyl group; a -SF3 group; and a -SF5 group. The -CH2- contained in the monovalent hydrocarbon group may be substituted with -O-, -S-, -NR1D- ( R1D represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms), -CO-, or -SO2- . Examples of monovalent hydrocarbon groups in which -CH 2 - is replaced with -O- include alkoxy groups having 1 to 12 carbon atoms, such as methoxy, ethoxy, propoxy, butoxy, pentyloxy, hexyloxy, heptyloxy, and octyloxy; and alkoxyalkyl groups, such as methoxymethyl, ethoxymethyl, and methoxyethyl.
1価の脂肪族鎖状炭化水素基としては、例えば、飽和又は不飽和の脂肪族鎖状炭化水素基が挙げられ、具体的には、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基、トリデシル基、テトラデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基、ノナデシル基、エイコシル基等のアルキル基等が挙げられる。1価の脂肪族鎖状炭化水素基は、直鎖状であっても分岐鎖状であってもよい。1価の脂肪族鎖状炭化水素基の炭素数は、通常1~20であり、好ましくは1~10、より好ましくは1~6、さらに好ましくは1~4、なおさらに好ましくは1又は2である。 Examples of the monovalent aliphatic chain hydrocarbon group include saturated or unsaturated aliphatic chain hydrocarbon groups, and specific examples include alkyl groups such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, and eicosyl. The monovalent aliphatic chain hydrocarbon group may be linear or branched. The number of carbon atoms in the monovalent aliphatic chain hydrocarbon group is usually 1 to 20, preferably 1 to 10, more preferably 1 to 6, even more preferably 1 to 4, and even more preferably 1 or 2.
1価の脂肪族鎖状炭化水素基が有していてもよい置換基としては、例えば、フッ素原子、塩素原子、臭素原子、ヨウ素原子等のハロゲン原子、ヒドロキシ基、アミノ基、アセチル基、シアノ基等が挙げられる。 Examples of the substituents that the monovalent aliphatic chain hydrocarbon group may have include halogen atoms such as fluorine atoms, chlorine atoms, bromine atoms, and iodine atoms, hydroxyl groups, amino groups, acetyl groups, and cyano groups.
1価の脂環式炭化水素基としては、例えば、飽和又は不飽和の脂環式炭化水素基が挙げられ、具体的には、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロオクチル基、シクロノニル基、シクロデシル基等の単環の脂環式炭化水素基;ビシクロ[1.1.0]ブチル基、トリシクロ[2.2.1.0]ヘプチル基、ビシクロ[3.2.1]オクチル基、ビシクロ[2.2.2]オクチル基、アダマンチル基、ビシクロ[4.3.2]ウンデシル基、トリシクロ[5.3.1.1]ドデシル基等の多環の脂環式炭化水素基等が挙げられる。1価の脂環式炭化水素基の炭素数は、通常3~20であり、好ましくは3~10、より好ましくは3~6、さらに好ましくは5又は6である。 Examples of monovalent alicyclic hydrocarbon groups include saturated or unsaturated alicyclic hydrocarbon groups, specifically, monocyclic alicyclic hydrocarbon groups such as cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cyclooctyl, cyclononyl, and cyclodecyl; and polycyclic alicyclic hydrocarbon groups such as bicyclo[1.1.0]butyl, tricyclo[2.2.1.0]heptyl, bicyclo[3.2.1]octyl, bicyclo[2.2.2]octyl, adamantyl, bicyclo[4.3.2]undecyl, and tricyclo[5.3.1.1]dodecyl. The number of carbon atoms in the monovalent alicyclic hydrocarbon group is usually 3 to 20, preferably 3 to 10, more preferably 3 to 6, and even more preferably 5 or 6.
1価の脂環式炭化水素基が有していてもよい置換基としては、例えば、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基等の炭素原子数1~10(好ましくは炭素原子数1~4)のアルキル基、フッ素原子、塩素原子、臭素原子、ヨウ素原子等のハロゲン原子、ヒドロキシ基、アミノ基、アセチル基、シアノ基等が挙げられる。 Examples of the substituents that the monovalent alicyclic hydrocarbon group may have include alkyl groups having 1 to 10 carbon atoms (preferably 1 to 4 carbon atoms), such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, and decyl; halogen atoms, such as fluorine, chlorine, bromine, and iodine; hydroxyl, amino, acetyl, and cyano groups.
1価の芳香族炭化水素基は、単環であっても多環であってもよく、例えば、フェニル基、ナフチル基、アントラセニル基、フルオレニル基等が挙げられる。1価の芳香族炭化水素基の炭素数は、通常6~20であり、好ましくは6~10である。 The monovalent aromatic hydrocarbon group may be monocyclic or polycyclic, and examples thereof include a phenyl group, a naphthyl group, an anthracenyl group, and a fluorenyl group. The number of carbon atoms in the monovalent aromatic hydrocarbon group is usually 6 to 20, and preferably 6 to 10.
上記1価の芳香族炭化水素基が有していてもよい置換基としては、例えば、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基等の炭素原子数1~10(好ましくは炭素原子数1~4)のアルキル基、フッ素原子、塩素原子、臭素原子、ヨウ素原子等のハロゲン原子、ヒドロキシ基、アミノ基、アセチル基、シアノ基等が挙げられる。 Examples of the substituents that the monovalent aromatic hydrocarbon group may have include alkyl groups having 1 to 10 carbon atoms (preferably 1 to 4 carbon atoms), such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, and decyl; halogen atoms, such as fluorine, chlorine, bromine, and iodine; hydroxyl, amino, acetyl, and cyano groups.
式(V)において、R2xは水素原子又は1価の置換基を表し、複数あるR2xは同一であっても異なっていてもよく、好ましくは同一である。1価の置換基の具体例としては、Rxと同じものが挙げられる。2つのR2xは、それぞれ独立して、好ましくは、水素原子又は1価の脂肪族鎖状炭化水素基であり、より好ましくは、水素原子又は炭素数1~6の1価の脂肪族鎖状炭化水素基であり、さらに好ましくは、水素原子又は炭素数1~6のアルキル基であり、特に好ましくは、水素原子、メチル基又はエチル基である。 In formula (V), R 2x represents a hydrogen atom or a monovalent substituent, and multiple R 2x may be the same or different, and are preferably the same. Specific examples of the monovalent substituent include those same as R x . Each of the two R 2x is independently preferably a hydrogen atom or a monovalent aliphatic chain hydrocarbon group, more preferably a hydrogen atom or a monovalent aliphatic chain hydrocarbon group having 1 to 6 carbon atoms, even more preferably a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and particularly preferably a hydrogen atom, a methyl group, or an ethyl group.
式(V)で表される化合物としては、式(Va)、式(Vb)、式(Vc)、式(Vd)及び式(Ve)で表される化合物が挙げられる。式(Va)、式(Vb)、式(Vc)、式(Vd)及び式(Ve)中のq、Rx、R2x、Lx及びpは式(V)と同じ意味である。
Compounds represented by formula (V) include compounds represented by formula (Va), formula (Vb), formula (Vc), formula (Vd) and formula (Ve). In formula (Va), formula (Vb), formula (Vc), formula (Vd) and formula (Ve), q, Rx , R2x , Lx and p have the same meanings as in formula (V).
式(Va)、式(Vb)、式(Vc)、式(Vd)及び式(Ve)において、2つのLxは、好ましくは、少なくともいずれか一方がアルカンジイル基であり、より好ましくは、両方がアルカンジイル基である。この場合において、アルカンジイル基の炭素数は、好ましくは1~10、より好ましくは1~6、さらに好ましくは1~4、なおさらに好ましくは1又は2である。 In formula (Va), formula (Vb), formula (Vc), formula (Vd) and formula (Ve), preferably, at least one of the two Lx 's is an alkanediyl group, more preferably, both are alkanediyl groups. In this case, the number of carbon atoms in the alkanediyl group is preferably 1 to 10, more preferably 1 to 6, even more preferably 1 to 4, and even more preferably 1 or 2.
式(Va)、式(Vb)、式(Vc)、式(Vd)及び式(Ve)において、2つのpは、それぞれ独立して、0又は1であり、好ましくは0である。より好ましくは、2つのpはいずれも0である。
qは、0~6のいずれかの整数であり、好ましくは0~4のいずれかの整数であり、より好ましくは0~2のいずれかの整数であり、さらに好ましくは0又は1であり、特に好ましくは0である。
In formula (Va), formula (Vb), formula (Vc), formula (Vd), and formula (Ve), two p's are each independently 0 or 1, and preferably 0. More preferably, two p's are both 0.
q is an integer of 0 to 6, preferably an integer of 0 to 4, more preferably an integer of 0 to 2, even more preferably 0 or 1, and particularly preferably 0.
式(Va)、式(Vb)、式(Vc)、式(Vd)及び式(Ve)において、2つのR2xは、それぞれ独立して、好ましくは、水素原子又は1価の脂肪族鎖状炭化水素基であり、より好ましくは、水素原子又は炭素数1~6の1価の脂肪族鎖状炭化水素基であり、さらに好ましくは、水素原子又は炭素数1~6のアルキル基であり、特に好ましくは、水素原子、メチル基又はエチル基である。2つのR2xは、好ましくは同一である。 In formulae (Va), (Vb), (Vc), (Vd) and (Ve), two R 2x are each independently preferably a hydrogen atom or a monovalent aliphatic chain hydrocarbon group, more preferably a hydrogen atom or a monovalent aliphatic chain hydrocarbon group having 1 to 6 carbon atoms, even more preferably a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and particularly preferably a hydrogen atom, a methyl group or an ethyl group. Two R 2x are preferably the same.
化合物(V)の分子量は、合成の観点から、好ましくは2000以下、より好ましくは1000以下、さらに好ましくは500以下である。また、該分子量は、揮発性の観点から、好ましくは50以上、より好ましくは100以上、さらに好ましくは150以上である。 From the viewpoint of synthesis, the molecular weight of compound (V) is preferably 2000 or less, more preferably 1000 or less, and even more preferably 500 or less. From the viewpoint of volatility, the molecular weight is preferably 50 or more, more preferably 100 or more, and even more preferably 150 or more.
<化合物の製造方法>
化合物(V)は、下記に示す第1工程及び第2工程を含む方法によって製造することができる。
第1工程:式(VI)
[式(VI)中、q及びRxは前記と同じ意味を表す。]
で表される化合物と、式(VII)
[式(VII)中、R2x、Lx及びpは前記と同じ意味を表し、Xxは脱離基を表す。]
で表される化合物とを反応させることにより、式(VIII)
[式(VIII)中、q、Rx、R2x、Lx及びpは前記と同じ意味を表す。]
で表される化合物を得る工程;
第2工程:前記式(VIII)で表される化合物と硫化剤との反応により、化合物(V)を得る工程
<Method of producing the compound>
Compound (V) can be produced by a method including the following first and second steps.
First step: Formula (VI)
[In formula (VI), q and Rx have the same meanings as defined above.]
and a compound represented by formula (VII)
[In formula (VII), R 2x , L x and p are as defined above, and X x represents a leaving group.]
With a compound represented by formula (VIII)
[In formula (VIII), q, R x , R 2x , L x and p have the same meanings as defined above.]
obtaining a compound represented by the formula:
Step 2: A step of obtaining compound (V) by reacting the compound represented by formula (VIII) with a sulfurizing agent.
第1工程における式(VI)で表される化合物(以下、「化合物(VI)」ともいう)と式(VII)で表される化合物(以下、「化合物(VII)」ともいう)との反応は、例えば、塩基の存在下に行うことができる。2種以上の塩基を併用してもよい。塩基としては、水酸化ナトリウム、水酸化カリウム、水酸化リチウム、水酸化セシウム、炭酸ナトリウム、炭酸カリウム、炭酸リチウム、炭酸セシウム、水素化ナトリウム、水素化アルミニウムリチウム、水素化ホウ素ナトリウム、炭酸水素ナトリウム、炭酸水素カリウム、炭酸水素リチウム、炭酸水素セシウム等の無機塩基;ナトリウムメトキシド、カリウムメトキシド、リチウムメトキシド、ナトリウムエトキシド、カリウムエトキシド、ナトリウムイソプロポキシド、カリウムイソプロポキシド、ナトリウムt-ブトキシド、カリウムt-ブトキシド等の金属アルコキシド;アンモニア、メチルアミン、ジメチルアミン、トリメチルアミン、トリエチルアミン、ジイソプロピルエチルアミン、トリイソプロピルアミン、DBU、DABCO、ピリジン、2,6-ジメチルピリジン、2,6-ジt-ブチルピリジン、ジメチルアミノピリジン、トリフェニルホスフィン、テトラメチルアンモニウムブロミド、テトラメチルアンモニウムクロリド等の有機塩基が挙げられる。使用する塩基の量は、化合物(VI)の1モルに対して、例えば0.01~10モルであり、好ましくは0.5~5モルである。 The reaction of the compound represented by formula (VI) (hereinafter also referred to as "compound (VI)") with the compound represented by formula (VII) (hereinafter also referred to as "compound (VII)") in the first step can be carried out, for example, in the presence of a base. Two or more types of bases may be used in combination. Examples of the base include inorganic bases such as sodium hydroxide, potassium hydroxide, lithium hydroxide, cesium hydroxide, sodium carbonate, potassium carbonate, lithium carbonate, cesium carbonate, sodium hydride, lithium aluminum hydride, sodium borohydride, sodium hydrogen carbonate, potassium hydrogen carbonate, lithium hydrogen carbonate, and cesium hydrogen carbonate; metal alkoxides such as sodium methoxide, potassium methoxide, lithium methoxide, sodium ethoxide, potassium ethoxide, sodium isopropoxide, potassium isopropoxide, sodium t-butoxide, and potassium t-butoxide; and organic bases such as ammonia, methylamine, dimethylamine, trimethylamine, triethylamine, diisopropylethylamine, triisopropylamine, DBU, DABCO, pyridine, 2,6-dimethylpyridine, 2,6-di-t-butylpyridine, dimethylaminopyridine, triphenylphosphine, tetramethylammonium bromide, and tetramethylammonium chloride. The amount of base used is, for example, 0.01 to 10 moles, preferably 0.5 to 5 moles, per mole of compound (VI).
式(VII)において、Xxで表される脱離基としては、フッ素原子、塩素原子、臭素原子、ヨウ素原子等のハロゲン原子;メチルスルホニル基、エチルスルホニル基、プロピルスルホニル基、ブチルスルホニル基、トリフルオロメチルスルホニル基、パーフルオロエチルスルホニル基、パーフルオロプロピルスルホニル基、パーフルオロブチルスルホニル基等のアルキルスルホニル基;フェニルスルホニル基、p-トルエンスルホニル基、p-フルオロフェニルスルホニル基、ペンタフルオロフェニルスルホニル基等のアリールスルホニル基等が挙げられる。化合物(VII)の一例は、エピハロヒドリン化合物(Xxがハロゲン原子であり、Lxがメチレン基であり、pが0である化合物)である。使用する化合物(VII)の量は、化合物(VI)の1モルに対して、例えば0.01~20モルであり、好ましくは0.5~15モルである。2種以上の化合物(VII)を用いて第1工程を実施してもよい。 In formula (VII), examples of the leaving group represented by X x include halogen atoms such as fluorine atom, chlorine atom, bromine atom, and iodine atom; alkylsulfonyl groups such as methylsulfonyl group, ethylsulfonyl group, propylsulfonyl group, butylsulfonyl group, trifluoromethylsulfonyl group, perfluoroethylsulfonyl group, perfluoropropylsulfonyl group, and perfluorobutylsulfonyl group; and arylsulfonyl groups such as phenylsulfonyl group, p-toluenesulfonyl group, p-fluorophenylsulfonyl group, and pentafluorophenylsulfonyl group. An example of compound (VII) is an epihalohydrin compound (a compound in which X x is a halogen atom, L x is a methylene group, and p is 0). The amount of compound (VII) used is, for example, 0.01 to 20 moles, preferably 0.5 to 15 moles, relative to 1 mole of compound (VI). Two or more kinds of compound (VII) may be used to carry out the first step.
化合物(VI)と化合物(VII)との反応は、溶媒中で実施されることが好ましい。溶媒としては、水のほか、ケトン類、芳香族炭化水素類、ハロゲン化芳香族炭化水素類、脂肪族炭化水素類、ハロゲン化脂肪族炭化水素類、エーテル類、アルコール類、グライム類、エステル類、脂肪族ニトリル類、スルホキシド類、アミド類等の有機溶媒が挙げられる。2種以上の溶媒を併用してもよい。 The reaction between compound (VI) and compound (VII) is preferably carried out in a solvent. Examples of the solvent include water and organic solvents such as ketones, aromatic hydrocarbons, halogenated aromatic hydrocarbons, aliphatic hydrocarbons, halogenated aliphatic hydrocarbons, ethers, alcohols, glymes, esters, aliphatic nitriles, sulfoxides, and amides. Two or more types of solvents may be used in combination.
化合物(VI)と化合物(VII)との反応の温度は、例えば-80~200℃であり、好ましくは0~150℃である。反応後、得られる式(VIII)で表される化合物(以下、「化合物(VIII)」ともいう)は、単離されてもよいし、単離されることなく第2工程に供されてもよい。 The temperature for the reaction between compound (VI) and compound (VII) is, for example, −80 to 200° C., preferably 0 to 150° C. After the reaction, the compound represented by formula (VIII) (hereinafter also referred to as "compound (VIII)") obtained may be isolated or may be subjected to the second step without being isolated.
第2工程で行う反応は、化合物(VIII)が有するエポキシ基又はオキセタニル基の酸素原子を硫化剤を用いて硫黄原子に置換し、チイラン基(エピスルフィド基)又はチエタン基を形成する反応である。硫化剤としては、例えば、チオ尿素、メチルチオウレア、ジメチルチオウレア、トリメチルチオウレア、テトラメチルチオウレア、テトラエチルチオウレア、エチレンチオウレア、チオシアン酸ナトリウム、チオシアン酸カリウム等が挙げられる。使用する硫化剤の量は、化合物(VIII)の1モルに対して、例えば0.01~20モルであり、好ましくは0.5~10モルである。 The reaction carried out in the second step is a reaction in which the oxygen atom of the epoxy group or oxetanyl group in compound (VIII) is replaced with a sulfur atom using a sulfurizing agent to form a thiirane group (episulfide group) or a thietane group. Examples of the sulfurizing agent include thiourea, methylthiourea, dimethylthiourea, trimethylthiourea, tetramethylthiourea, tetraethylthiourea, ethylenethiourea, sodium thiocyanate, and potassium thiocyanate. The amount of the sulfurizing agent used is, for example, 0.01 to 20 moles, and preferably 0.5 to 10 moles, per mole of compound (VIII).
化合物(VIII)と硫化剤との反応は、溶媒中で実施されることが好ましい。溶媒としては、上で例示した有機溶媒を用いることができる。2種以上の有機溶媒を併用してもよい。化合物(VIII)と硫化剤との反応の温度は、例えば-80~200℃であり、好ましくは0~100℃である。 The reaction between compound (VIII) and the sulfurizing agent is preferably carried out in a solvent. The organic solvents exemplified above can be used as the solvent. Two or more organic solvents may be used in combination. The temperature for the reaction between compound (VIII) and the sulfurizing agent is, for example, −80 to 200° C., and preferably 0 to 100° C.
第2工程において、生成した化合物(V)の重合を抑制するために重合抑制剤を添加してもよい。重合抑制剤としては酸、酸無水物等が挙げられ、好ましくは、酢酸、無水酢酸、マレイン酸、無水マレイン酸である。使用する重合抑制剤の量は、化合物(VIII)の1モルに対して、例えば0.0001~1.0モルであり、好ましくは0.01~0.
2モルである。
In the second step, a polymerization inhibitor may be added to inhibit the polymerization of the produced compound (V). Examples of the polymerization inhibitor include acids and acid anhydrides, and preferred are acetic acid, acetic anhydride, maleic acid, and maleic anhydride. The amount of the polymerization inhibitor used is, for example, 0.0001 to 1.0 mol, and preferably 0.01 to 0.001 mol, per mol of compound (VIII).
It is 2 moles.
(3)重合開始剤
組成物(I)は、1種又は2種以上の重合開始剤を含むことができる。重合開始剤としては、化合物(I)の重合(及び組成物(I)が化合物(V)をさらに含む場合には化合物(V)の重合)を開始できるものであれば特に制限されず、例えば、ラジカル重合開始剤、カチオン重合開始剤、アニオン重合開始剤、ラジカル及びカチオン重合開始剤等が挙げられ、適宜選択して用いられる。ラジカル重合開始剤、カチオン重合開始剤、アニオン重合開始剤は、活性エネルギー線照射及び熱の少なくとも1種により、それぞれ、ラジカル、酸又は塩基を発生し、化合物(I)及び化合物(V)のラジカル重合、カチオン重合又はアニオン重合を進行させる。なお、化合物(I)及び化合物(V)は、重合開始剤の不存在下でも、活性エネルギー線照射及び熱の少なくとも1種により重合硬化し得るが、反応性の点で、重合開始剤を含有することが好ましい。
(3) Polymerization initiator The composition (I) may contain one or more polymerization initiators. The polymerization initiator is not particularly limited as long as it can initiate the polymerization of the compound (I) (and the polymerization of the compound (V) when the composition (I) further contains the compound (V)). For example, a radical polymerization initiator, a cationic polymerization initiator, an anionic polymerization initiator, a radical and a cationic polymerization initiator, etc., may be mentioned, and may be appropriately selected and used. The radical polymerization initiator, the cationic polymerization initiator, and the anionic polymerization initiator generate a radical, an acid, or a base by at least one of active energy ray irradiation and heat, respectively, and cause the radical polymerization, cationic polymerization, or anionic polymerization of the compound (I) and the compound (V). In addition, the compound (I) and the compound (V) may be polymerized and cured by at least one of active energy ray irradiation and heat even in the absence of a polymerization initiator, but it is preferable to contain a polymerization initiator in terms of reactivity.
熱によりラジカル重合を開始させる熱ラジカル重合開始剤としては、例えば、過酸化水素、過安息香酸等の有機過酸化物、アゾビスブチロニトリル等のアゾ化合物等が挙げられる。活性エネルギー線照射によりラジカル重合を開始させる光ラジカル重合開始剤としては、例えば、オキシム化合物、アルキルフェノン化合物、アリールケトン化合物、ビイミダゾール化合物、トリアジン化合物、アシルホスフィン化合物等が挙げられる。 Examples of thermal radical polymerization initiators that initiate radical polymerization by heat include organic peroxides such as hydrogen peroxide and perbenzoic acid, and azo compounds such as azobisbutyronitrile. Examples of photoradical polymerization initiators that initiate radical polymerization by irradiation with active energy rays include oxime compounds, alkylphenone compounds, aryl ketone compounds, biimidazole compounds, triazine compounds, and acylphosphine compounds.
カチオン重合開始剤は、活性エネルギー線照射及び熱の少なくともいずれかによりカチオン重合を開始させる物質を放出することができる化合物である。カチオン重合開始剤としては、芳香族ヨードニウム塩、芳香族スルホニウム塩、芳香族アンモニウム塩、シクロペンタジエニル鉄(II)錯体等が挙げられる。これらは、構造の違いによって活性エネルギー線照射又は熱のいずれか又はいずれでもカチオン重合を開始させることができる。活性エネルギー線照射によりカチオン重合を開始させる物質を放出することができる化合物を光カチオン重合開始剤といい、熱によりカチオン重合を開始させる物質を放出することができる化合物を熱カチオン重合開始剤という。 A cationic polymerization initiator is a compound that can release a substance that initiates cationic polymerization by at least one of active energy ray irradiation and heat. Examples of cationic polymerization initiators include aromatic iodonium salts, aromatic sulfonium salts, aromatic ammonium salts, and cyclopentadienyl iron (II) complexes. These can initiate cationic polymerization by either active energy ray irradiation or heat or both, depending on the difference in their structure. A compound that can release a substance that initiates cationic polymerization by active energy ray irradiation is called a photocationic polymerization initiator, and a compound that can release a substance that initiates cationic polymerization by heat is called a thermal cationic polymerization initiator.
アニオン重合開始剤は、活性エネルギー線照射及び熱の少なくともいずれかによりアニオン重合を開始させる物質を放出することができる化合物である。アニオン重合開始剤としては、ボレート塩、アンモニウム塩、DBU(ジアザビシクロウンデセニウム)塩、DBN(ジアザビシクロノネニウム)塩、ビグアニジウム塩、芳香族ホスホニウム塩、芳香族ジメチルウレア、脂肪族ジメチルウレア等が挙げられる。これらは、構造の違いによって活性エネルギー線照射又は熱のいずれか又はいずれでもアニオン重合を開始させることができる。活性エネルギー線照射によりアニオン重合を開始させる物質を放出することができる化合物を光アニオン重合開始剤といい、熱によりアニオン重合を開始させる物質を放出することができる化合物を熱アニオン重合開始剤という。 An anionic polymerization initiator is a compound that can release a substance that initiates anionic polymerization by at least one of active energy ray irradiation and heat. Examples of anionic polymerization initiators include borate salts, ammonium salts, DBU (diazabicycloundecenium) salts, DBN (diazabicyclononenium) salts, biguanidium salts, aromatic phosphonium salts, aromatic dimethylurea, and aliphatic dimethylurea. These can initiate anionic polymerization by either active energy ray irradiation or heat, or both, depending on the difference in structure. A compound that can release a substance that initiates anionic polymerization by active energy ray irradiation is called a photoanionic polymerization initiator, and a compound that can release a substance that initiates anionic polymerization by heat is called a thermal anionic polymerization initiator.
組成物(I)が重合開始剤を含む場合、組成物(I)の硬化性及びパターニング性を向上させる観点から、組成物(I)は、アニオン重合開始剤を含むことが好ましい。 When composition (I) contains a polymerization initiator, from the viewpoint of improving the curability and patterning properties of composition (I), composition (I) preferably contains an anionic polymerization initiator.
組成物(I)が重合開始剤を含む場合、組成物(I)における重合開始剤の含有率は、化合物(I)及びそれ以外の硬化性化合物の合計100質量部に対して、硬化性及び/又はパターニング性を高める観点から、好ましくは0.1質量部以上、より好ましくは0.5質量部以上であり、また、硬化物の機械的物性等の物性を良好にする観点から、好ましくは10質量部以下、より好ましくは8質量部以下である。 When composition (I) contains a polymerization initiator, the content of the polymerization initiator in composition (I) is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, relative to 100 parts by mass of the total of compound (I) and other curable compounds, from the viewpoint of improving the curability and/or patterning properties, and is preferably 10 parts by mass or less, more preferably 8 parts by mass or less, from the viewpoint of improving the physical properties such as the mechanical properties of the cured product.
(4)溶剤
組成物(I)は、1種又は2種以上の溶剤を含んでいてもよい。溶剤は、好ましくは、
化合物(I)を溶解又は分散させることができるものであり、より好ましくは、さらに化合物(I)以外の他の成分を溶解又は分散させることができるものである。溶剤としては、有機溶剤を用いることができる。有機溶剤としては以下が挙げられる。
(4) Solvent The composition (I) may contain one or more solvents. The solvent is preferably
The solvent is capable of dissolving or dispersing the compound (I), and more preferably, capable of dissolving or dispersing components other than the compound (I). As the solvent, an organic solvent can be used. Examples of the organic solvent include the following.
ケトン類:アセトン、メチルエチルケトン、ジエチルケトン、ブチルメチルケトン、ジイソブチルケトン、メチルイソブチルケトン、メチルイソアミルケトン、2-ヘプタノン、2-オクタノン、シクロペンタノン、シクロヘキサノン等
芳香族炭化水素類:ベンゼン、トルエン、キシレン、メシチレン、ナフタレン、アニソール、ニトロベンゼン、アニリン、テトラリン、デュレン等
ハロゲン化芳香族炭化水素:クロロベンゼン、ジクロロベンゼン、クロロナフタレン等
脂肪族炭化水素:ペンタン、ヘキサン、ヘプタン等
ハロゲン化脂肪族炭化水素類:ジクロロメタン、クロロホルム、1,2-ジクロロエタン、テトラクロロエタン等
エーテル類:ジエチルエーテル、ジイソプロピルエーテル、メチルt-ブチルエーテル、シクロペンチルメチルエーテル、ジフェニルエーテル、ジメトキシエタン、ジオキサン等
アルコール類:メタノール、エタノール、プロパノール、イソプロパノール、ブタノール、t-ブタノール、ヘキサノール、シクロヘキサノール、エチレングリコール、プロピレングリコール、ヘキサフルオロイソプロパノール等
グライム類:メチルジグライム、エチルジグライム、トリグライム、ジエチレングリコールブチルメチルエーテル等
エステル類:酢酸メチル、酢酸エチル、酢酸プロピル、酢酸ブチル等
脂肪族ニトリル類:アセトニトリル等
スルホキシド類:ジメチルスルホキシド、スルホラン等
アミド類:N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチルピロリドン等。
Ketones: acetone, methyl ethyl ketone, diethyl ketone, butyl methyl ketone, diisobutyl ketone, methyl isobutyl ketone, methyl isoamyl ketone, 2-heptanone, 2-octanone, cyclopentanone, cyclohexanone, etc. Aromatic hydrocarbons: benzene, toluene, xylene, mesitylene, naphthalene, anisole, nitrobenzene, aniline, tetralin, durene, etc. Halogenated aromatic hydrocarbons: chlorobenzene, dichlorobenzene, chloronaphthalene, etc. Aliphatic hydrocarbons: pentane, hexane, heptane, etc. Halogenated aliphatic hydrocarbons: dichloromethane, chloroform, 1,2-dichloroethane, tetrachloroethane, etc. Ethers: diethyl ether, diisopropyl ether, methyl t-butyl ether, cyclopentyl methyl ether, diphenyl ether, dimethoxyethane, dioxane, etc. Alcohols: methanol, ethanol, propanol, isopropanol, butanol, t-butanol, hexanol, cyclohexanol, ethylene glycol, propylene glycol, hexafluoroisopropanol, and the like. Glymes: methyl diglyme, ethyl diglyme, triglyme, diethylene glycol butyl methyl ether, and the like. Esters: methyl acetate, ethyl acetate, propyl acetate, butyl acetate, and the like. Aliphatic nitriles: acetonitrile, and the like. Sulfoxides: dimethyl sulfoxide, sulfolane, and the like. Amides: N,N-dimethylformamide, N,N-dimethylacetamide, N-methylpyrrolidone, and the like.
組成物(I)における溶剤の含有率は、組成物(I)の総量に対する組成物(I)に含まれる全溶剤の合計質量の割合である。組成物(I)が溶剤を含む場合、組成物(I)における溶剤の含有率は、組成物(I)の固形分100質量部に対して、好ましくは60質量部以上、より好ましくは80質量部以上であり、また、好ましくは1000質量部以下、より好ましくは500質量部以下である。組成物(I)が溶剤を含む場合、組成物(I)の固形分濃度は、好ましくは5~60質量%、より好ましくは10~50質量%である。 The solvent content in composition (I) is the ratio of the total mass of all solvents contained in composition (I) to the total amount of composition (I). When composition (I) contains a solvent, the solvent content in composition (I) is preferably 60 parts by mass or more, more preferably 80 parts by mass or more, and preferably 1000 parts by mass or less, more preferably 500 parts by mass or less, per 100 parts by mass of the solid content of composition (I). When composition (I) contains a solvent, the solid content concentration of composition (I) is preferably 5 to 60 mass%, more preferably 10 to 50 mass%.
<硬化物及び成形物>
本発明は、化合物(I)又は組成物(I)の硬化物、及び該硬化物を含む成形物を提供する。化合物(I)及び組成物(I)は成膜性及び硬化性に優れているため、硬化物又はそれを含む成形物を作製するための硬化性材料として好適である。該硬化物は、活性エネルギー線照射及び熱の少なくともいずれかにより化合物(I)又は組成物(I)を硬化させることにより得ることができる。該硬化物を含む成形物の形状は特に制限されず、フィルム(膜)状、板状、レンズ形状、粉状、粒状、非球粒子状、破砕粒子状、多孔質状、塊状連続体、繊維状、管状、中空糸状等を含む、成形物の用途等に応じた任意の形状であってよい。
<Cured product and molded product>
The present invention provides a cured product of compound (I) or composition (I), and a molded product containing the cured product. Compound (I) and composition (I) have excellent film-forming and curing properties, and are therefore suitable as a curable material for producing a cured product or a molded product containing the same. The cured product can be obtained by curing compound (I) or composition (I) by at least one of active energy ray irradiation and heat. The shape of the molded product containing the cured product is not particularly limited, and may be any shape depending on the application of the molded product, including film (membrane), plate, lens, powder, granule, non-spherical particle, crushed particle, porous, continuous block, fiber, tube, hollow fiber, etc.
組成物(I)の硬化物、及び該硬化物を含む成形物は、組成物(I)が化合物(I)を含むため、高い屈性率を示し得る。また、組成物(I)の硬化物、及び該硬化物を含む成形物は、優れたパターニング性を示し得る。 The cured product of composition (I) and molded products containing the cured product can exhibit high refractive index because composition (I) contains compound (I). In addition, the cured product of composition (I) and molded products containing the cured product can exhibit excellent patterning properties.
組成物(I)から成形物を得る方法としては、特に限定されず、基板上に膜を形成してその後エッチング等により成形を行う方法、射出成型方法、注型重合成型方法等が挙げられる。 The method for obtaining a molded product from composition (I) is not particularly limited, and examples include a method in which a film is formed on a substrate and then shaped by etching or the like, an injection molding method, a cast polymerization molding method, etc.
注型重合成型方法では、例えば、成型モールド内に化合物(I)又は組成物(I)を注入し、必要に応じて脱泡等を行い、次にオーブンでの加熱等により硬化させ、得られた成形物を取り出す。取り出した成形物に、さらに活性エネルギー線照射を行い、追加で硬化を行うこともできる。 In the cast polymerization method, for example, compound (I) or composition (I) is injected into a mold, degassed as necessary, and then cured by heating in an oven or the like, and the resulting molded product is removed. The molded product thus removed can also be irradiated with active energy rays for additional curing.
基板上に成形物としての膜を形成する場合、化合物(I)又は組成物(I)を基板に塗布し、必要に応じて乾燥を行って塗布層を形成し、塗布層を硬化させることにより硬化膜である成形物を得ることができる。成形物はパターニングされた硬化膜であってもよい。フォトリソグラフ法、インクジェット法、印刷法等の方法によってパターニングすることによりパターニングされた硬化膜を得ることができる。パターニング方法は、フォトリソグラフィ法であることが好ましい。フォトリソグラフィ法は、化合物(I)又は組成物(I)を基板に塗布し、必要に応じて乾燥を行って塗布層を形成し、フォトマスクを介して塗布層を露光し、ついで現像する方法である。 When forming a film as a molded product on a substrate, compound (I) or composition (I) is applied to the substrate, dried as necessary to form a coating layer, and the coating layer is cured to obtain a molded product that is a cured film. The molded product may be a patterned cured film. A patterned cured film can be obtained by patterning using a method such as photolithography, inkjet printing, or the like. The patterning method is preferably a photolithography method. The photolithography method is a method in which compound (I) or composition (I) is applied to a substrate, dried as necessary to form a coating layer, exposed to light through a photomask, and then developed.
基板としては、石英ガラス、ホウケイ酸ガラス、アルミナケイ酸塩ガラス、表面をシリカコートしたソーダライムガラス等のガラス板や、ポリカーボネート、ポリメタクリル酸メチル、ポリエチレンテレフタレート等の樹脂板、シリコン、上記基板上にアルミニウム、銀、銀/銅/パラジウム合金薄膜等を形成したもの等を用いることができる。化合物(I)又は組成物(I)の基板への塗布方法としては、スピンコート法、スリットコート法、スリットアンドスピンコート法等が挙げられる。 As the substrate, glass plates such as quartz glass, borosilicate glass, alumina silicate glass, and soda lime glass with a silica-coated surface, resin plates such as polycarbonate, polymethylmethacrylate, and polyethylene terephthalate, silicon, and the above substrates on which thin films of aluminum, silver, and silver/copper/palladium alloys are formed can be used. Methods for applying compound (I) or composition (I) to the substrate include spin coating, slit coating, and slit and spin coating.
露光に用いられる光源としては、250nm以上450nm以下の波長の光を発生する光源が好ましい。例えば、該波長の光から、光重合開始剤の吸収波長に応じて、436nm付近、408nm付近、又は365nm付近の光をバンドパスフィルタにより選択的に取り出してもよい。光源として具体的には、水銀灯、発光ダイオード、メタルハライドランプ、ハロゲンランプ等が挙げられる。パターン露光後かつ現像前に加熱(現像前ベーク)を行ってもよい。 The light source used for exposure is preferably a light source that generates light with a wavelength of 250 nm or more and 450 nm or less. For example, from the light of this wavelength, light of around 436 nm, around 408 nm, or around 365 nm may be selectively extracted using a bandpass filter depending on the absorption wavelength of the photopolymerization initiator. Specific examples of light sources include mercury lamps, light-emitting diodes, metal halide lamps, and halogen lamps. Heating (pre-development baking) may be performed after pattern exposure and before development.
現像に用いる現像液としては、例えば、水酸化カリウム、炭酸水素ナトリウム、炭酸ナトリウム、水酸化テトラメチルアンモニウム等のアルカリ性化合物の水溶液や有機溶剤が挙げられる。有機溶剤としては、ケトン類、芳香族炭化水素類、ハロゲン化芳香族炭化水素類、脂肪族炭化水素類、ハロゲン化脂肪族炭化水素類、エーテル類、アルコール類、グライム類、エステル類、脂肪族ニトリル類、スルホキシド類、アミド類等の有機溶剤が挙げられる。2種以上の溶剤を併用してもよい。現像液は、界面活性剤を含んでいてもよい。現像方法は、パドル法、ディッピング法及びスプレー法等のいずれでもよい。現像により得られたパターン状の膜に対してさらに加熱(ポストベーク)を行ってもよい。 The developing solution used for development may be, for example, an aqueous solution of an alkaline compound such as potassium hydroxide, sodium bicarbonate, sodium carbonate, or tetramethylammonium hydroxide, or an organic solvent. The organic solvent may be, for example, ketones, aromatic hydrocarbons, halogenated aromatic hydrocarbons, aliphatic hydrocarbons, halogenated aliphatic hydrocarbons, ethers, alcohols, glymes, esters, aliphatic nitriles, sulfoxides, or amides. Two or more types of solvents may be used in combination. The developing solution may contain a surfactant. The developing method may be any of the puddle method, dipping method, and spray method. The patterned film obtained by development may be further heated (post-baked).
硬化物又はそれを含む成形物は、化合物(I)又はそれを含む組成物(I)から形成されるものであるため、高屈折率を示すことができ、また、それらの屈折率は、組成物(I)の組成等を調整することにより所望の屈折率に制御することができる。硬化物又はそれを含む成形物は、波長550nmにおける屈折率が、1.62以上、1.63以上、1.64以上、1.65以上、1.68以上又は1.70以上であり得る。波長550nmにおける屈折率は、例えば1.80以下であり、1.78以下、1.75以下又は1.73以下であってもよい。 The cured product or a molded product containing the same can exhibit a high refractive index because it is formed from compound (I) or composition (I) containing the same, and the refractive index can be controlled to a desired refractive index by adjusting the composition of composition (I). The refractive index of the cured product or a molded product containing the same at a wavelength of 550 nm can be 1.62 or more, 1.63 or more, 1.64 or more, 1.65 or more, 1.68 or more, or 1.70 or more. The refractive index at a wavelength of 550 nm can be, for example, 1.80 or less, or 1.78 or less, 1.75 or less, or 1.73 or less.
[用途]
本発明によれば、高屈折率を有する硬化物若しくは成形物、又は所望の屈折率を有する硬化物又は成形物を得ることができる。該硬化物又は成形物の用途としては、例えば、ガラス代替品とその表面コーティング材;住居、施設、輸送機器等の窓ガラス、採光ガラス及び光源保護ガラス用のコーティング材;住居、施設、輸送機器等のウインドウフィルム;住居、施設、輸送機器等の内外装材及び内外装用塗料及び該塗料によって形成させる塗膜;アルキド樹脂ラッカー塗料及び該塗料によって形成される塗膜;アクリルラッカー塗料及び該塗料によって形成される塗膜;蛍光灯、水銀灯等の紫外線を発する光源用部材;精密機械、電子電気機器用部材、各種ディスプレイから発生する電磁波等の遮断用材;食品、化学品、薬品等の容器又は包装材;ボトル、ボックス、ブリスター、カップ、特殊包装用、コンパクトディスクコート、農工業用シート又はフィルム材;印刷物、染色物、染顔料等の退色防止剤;ポリマー支持体用(例えば、機械及び自動車部品のようなプラスチック製部品用)の保護膜;印刷物オーバーコート;インクジェット媒体被膜;積層艶消し;オプティカルライトフィルム;安全ガラス/フロントガラス中間層;エレクトロクロミック/フォトクロミック用途;オーバーラミネートフィルム;太陽熱制御膜;日焼け止めクリーム、シャンプー、リンス、整髪料等の化粧品;スポーツウェア、ストッキング、帽子等の衣料用繊維製品及び繊維;カーテン、絨毯、壁紙等の家庭用内装品;プラスチックレンズ、コンタクトレンズ、義眼等の医療用器具;光学フィルタ、バックライトディスプレーフィルム、プリズム、レンズ(例えば、眼鏡レンズ、カメラレンズ、及び後述するマイクロレンズ、ピックアップレンズ等)、鏡、写真材料等の光学用品;金型膜、転写式ステッカー、落書き防止膜、テープ、インク等の文房具;標示板、標示器等とその表面コーティング材;光学装置等に用いられる基板;光導波路;ホログラム;LED封止材;等を挙げることができる。
[Application]
According to the present invention, it is possible to obtain a cured product or molded product having a high refractive index, or a cured product or molded product having a desired refractive index. The uses of the cured product or molded product include, for example, glass substitutes and surface coating materials thereof; coating materials for window glass, daylighting glass, and light source protection glass for residences, facilities, transport equipment, etc.; window films for residences, facilities, transport equipment, etc.; interior and exterior materials for residences, facilities, transport equipment, etc., and interior and exterior paints and coating films formed by the paints; alkyd resin lacquer paints and coating films formed by the paints; acrylic lacquer paints and coating films formed by the paints; light source members that emit ultraviolet rays such as fluorescent lamps and mercury lamps; precision machinery, electronic and electrical equipment members, and electromagnetic wave blocking materials generated from various displays; containers or packaging materials for food, chemicals, medicines, etc.; bottles, boxes, blisters, cups, special packaging, compact disc coats, agricultural and industrial sheets or films; anti-fading agents for printed matter, dyed matter, dye pigments, etc.; protective films for polymer supports (for example, for plastic parts such as machinery and automobile parts); printing overcoats; inkjet media coatings; matte laminates; optical light films; safety glass/windshield interlayers; electrochromic/photochromic applications; overlaminate films; solar heat control films; cosmetics such as sunscreen creams, shampoos, conditioners, hair styling products, etc.; textile products and fibers for clothing such as sportswear, stockings, hats, etc.; household interior products such as curtains, carpets, wallpaper, etc.; medical devices such as plastic lenses, contact lenses, artificial eyes, etc.; optical products such as optical filters, backlight display films, prisms, lenses (e.g., eyeglass lenses, camera lenses, and microlenses and pickup lenses described below), mirrors, photographic materials, etc.; stationery such as mold films, transfer stickers, anti-graffiti films, tapes, inks, etc.; sign boards, indicators, etc. and their surface coating materials; substrates used in optical devices, etc.; optical waveguides; holograms; LED encapsulants; and the like.
成形物は、光学機器に用いられる光学用品であるレンズとして好適に用いられる。光学機器としては、固体撮像素子、表示装置等が挙げられる。固体撮像素子において各光電変換素子への集光効率を向上させる目的でレンズが用いられ、また表示装置において画素からの光の取り出し効率を向上させる目的でレンズが用いられている。レンズはマイクロレンズであってもよい。表示装置としては、液晶表示装置、有機EL表示装置等に好適に用いられる。 The molded article is suitable for use as a lens, which is an optical component used in optical devices. Examples of optical devices include solid-state imaging devices and display devices. Lenses are used in solid-state imaging devices to improve the efficiency of focusing light onto each photoelectric conversion element, and lenses are used in display devices to improve the efficiency of extracting light from pixels. The lens may be a microlens. As display devices, the molded article is suitable for use in liquid crystal display devices, organic EL display devices, etc.
高屈折率材料としては、酸化ジルコニウムや酸化チタン等の無機化合物が従来知られている。しかし、無機化合物からなる高屈折率材料を含む成形物を作製する場合などにおいて、エッチングが進行しにくいなど成形が容易でないことがあり、また、成形時に高屈折率材料が飛散して汚染の問題を生じることがある。有機化合物である本発明の高屈折材料を用いることにより上記問題を解決することができる。 Inorganic compounds such as zirconium oxide and titanium oxide are conventionally known as high refractive index materials. However, when producing molded products containing high refractive index materials made of inorganic compounds, molding can be difficult, for example because etching does not proceed easily, and the high refractive index material can scatter during molding, causing contamination problems. The above problems can be solved by using the high refractive index material of the present invention, which is an organic compound.
以下、実施例及び比較例を示して本発明をさらに具体的に説明するが、本発明はこれらの例によって限定されるものではない。例中、含有量ないし使用量を表す%及び部は、特に断りのない限り質量基準である。 The present invention will be explained in more detail below with reference to examples and comparative examples, but the present invention is not limited to these examples. In the examples, percentages and parts indicating the content or amount used are based on mass unless otherwise specified.
[製造例1:式(V-1)で表される化合物の合成]
(1)式(VIII-1)で表される化合物の合成
ジムロート冷却管及び温度計を設置した4つ口フラスコ内を窒素雰囲気とし、式(VI
-1)で表される化合物(1,6-ナフタレンジチオール) 30部、アセトン 165部、純水 45部、及び式(VII-1)で表される化合物(エピクロロヒドリン) 139部を上記フラスコに加えて氷浴中で15分撹拌した。続いて、別のフラスコに水酸化ナトリウム 15部、アセトン 66部、及び純水 203部を加えて完溶させたのちに、上記4つ口フラスコに1時間かけて滴下した。滴下したのちに30℃まで昇温し、30℃で2時間撹拌した。得られた混合物を精製し、式(VIII-1)で表される化合物 46部を得た。
[Production Example 1: Synthesis of compound represented by formula (V-1)]
(1) Synthesis of the compound represented by formula (VIII-1)
A four-neck flask equipped with a Dimroth condenser and a thermometer was filled with nitrogen and a solution of the compound represented by the formula (VI) was added.
30 parts of a compound represented by formula (VII-1) (1,6-naphthalenedithiol), 165 parts of acetone, 45 parts of pure water, and 139 parts of a compound represented by formula (VII-1) (epichlorohydrin) were added to the flask and stirred in an ice bath for 15 minutes. Then, 15 parts of sodium hydroxide, 66 parts of acetone, and 203 parts of pure water were added to another flask and completely dissolved, and then the mixture was added dropwise to the four-neck flask over 1 hour. After the dropwise addition, the temperature was raised to 30°C and stirred at 30°C for 2 hours. The resulting mixture was purified to obtain 46 parts of a compound represented by formula (VIII-1).
LC-MS測定及び1H-NMR解析を行い、式(VIII-1)で表される化合物が生成したことを確認した。
1H-NMR(重クロロホルム)δ:8.37~8.39(1H)、7.85(1H)、7.39~7.70(4H)、3.08~3.29(5H)、2.94~2.98(1H)、2.57~2.81(3H)、2.39~2.41(1H)
LC-MS;[M+H]+=305.5
LC-MS measurement and 1 H-NMR analysis were carried out, and it was confirmed that the compound represented by formula (VIII-1) was produced.
1H -NMR (deuterated chloroform) δ: 8.37-8.39 (1H), 7.85 (1H), 7.39-7.70 (4H), 3.08-3.29 (5H), 2.94-2.98 (1H), 2.57-2.81 (3H), 2.39-2.41 (1H)
LC-MS; [M+H] + =305.5
(2)式(V-1)で表される化合物の合成
ジムロート冷却管及び温度計を設置した4つ口フラスコ内を窒素雰囲気とし、式(VIII-1)で表される化合物 3部、メタノール 30部、トルエン 30部、無水酢酸
0.05部、及びチオ尿素 3.8部を上記フラスコに加えて室温下で24時間撹拌した。得られた混合物を精製し、式(V-1)で表される化合物 2.5部を得た。
(2) Synthesis of compound represented by formula (V-1)
A four-neck flask equipped with a Dimroth condenser and a thermometer was filled with nitrogen, and 3 parts of the compound represented by formula (VIII-1), 30 parts of methanol, 30 parts of toluene, 0.05 parts of acetic anhydride, and 3.8 parts of thiourea were added to the flask and stirred at room temperature for 24 hours. The resulting mixture was purified to obtain 2.5 parts of the compound represented by formula (V-1).
LC-MS測定及び1H-NMR解析を行い、式(V-1)で表される化合物が生成したことを確認した。
1H-NMR(重クロロホルム)δ:8.39~8.43(1H)、7.86(1H)、7.40~7.74(4H)、3.40~3.53(2H)、3.04~3.18(2H)、2.78~2.96(2H)、2.47~2.49(1H)、2.35~2.36(1H)、2.14~2.16(1H)、1.93~1.94(1H)
LC-MS;[M+H]+=337.5
LC-MS measurement and 1 H-NMR analysis were carried out, and it was confirmed that the compound represented by formula (V-1) was produced.
1H -NMR (deuterated chloroform) δ: 8.39-8.43 (1H), 7.86 (1H), 7.40-7.74 (4H), 3.40-3.53 (2H), 3.04-3.18 (2H), 2.78-2.96 (2H), 2.47-2.49 (1H), 2.35-2.36 (1H), 2.14-2.16 (1H), 1.93-1.94 (1H)
LC-MS; [M+H] + =337.5
[実施例1:式(I-1)で表される化合物の合成]
(1)式(IV-1)で表される化合物の合成
ジムロート冷却管及び温度計を設置した4つ口フラスコ内を窒素雰囲気とし、1,1,1-トリス(4-ヒドロキシフェニル)エタン 5部、アセトン 27.5部、純水 7.5部、及びエピクロロヒドリン 12.1部を上記フラスコに加えて氷浴中で15分撹拌した。続いて、別のフラスコに水酸化ナトリウム 2.0部、アセトン 11部、及び純水 40部を加えて完溶させたのちに、上記4つ口フラスコに1時間かけて滴下した。滴下したのちにオイルバスで65℃まで昇温し、65℃で1時間撹拌した。得られた混合物を精製し、式(IV-1)で表される化合物 6.2部を得た。
[Example 1: Synthesis of compound represented by formula (I-1)]
(1) Synthesis of compound represented by formula (IV-1)
A four-neck flask equipped with a Dimroth condenser and a thermometer was filled with nitrogen, and 5 parts of 1,1,1-tris(4-hydroxyphenyl)ethane, 27.5 parts of acetone, 7.5 parts of pure water, and 12.1 parts of epichlorohydrin were added to the flask and stirred in an ice bath for 15 minutes. Then, 2.0 parts of sodium hydroxide, 11 parts of acetone, and 40 parts of pure water were added to another flask and completely dissolved, and then dropped into the four-neck flask over 1 hour. After dropping, the temperature was raised to 65°C in an oil bath and stirred at 65°C for 1 hour. The resulting mixture was purified to obtain 6.2 parts of a compound represented by formula (IV-1).
LC-MS測定及び1H-NMR解析を行い、式(IV-1)で表される化合物が生成したことを確認した。
1H-NMR(重クロロホルム)δ:6.96~6.99(6H)、6.78~6.82(6H)、4.16~4.20(3H)、3.94~3.95(3H)、3.32~3.34(3H)、2.88~2.90(3H)、2.63~2.75(3H)、2.06(3H)
LC-MS;[M+NH4]+=492.2
LC-MS measurement and 1 H-NMR analysis were carried out, and it was confirmed that the compound represented by formula (IV-1) was produced.
1 H-NMR (deuterated chloroform) δ: 6.96-6.99 (6H), 6.78-6.82 (6H), 4.16-4.20 (3H), 3.9 4-3.95 (3H), 3.32-3.34 (3H), 2.88-2.90 (3H), 2.63-2.75 (3H), 2.06 (3H)
LC-MS; [M+NH 4 ] + =492.2
(2)式(I-1)で表される化合物の合成
ジムロート冷却管及び温度計を設置した4つ口フラスコ内を窒素雰囲気とし、式(IV-1)で表される化合物 5部、トルエン 50部、メタノール 50部、チオ尿素 6.0部、及び無水マレイン酸 0.1部を上記フラスコに加えて25℃中で24時間撹拌した。得られた混合物を精製し、式(I-1)で表される化合物 3.4部を得た。
(2) Synthesis of the compound represented by formula (I-1)
A four-neck flask equipped with a Dimroth condenser and a thermometer was filled with nitrogen, and 5 parts of the compound represented by formula (IV-1), 50 parts of toluene, 50 parts of methanol, 6.0 parts of thiourea, and 0.1 parts of maleic anhydride were added to the flask and stirred for 24 hours at 25° C. The resulting mixture was purified to obtain 3.4 parts of the compound represented by formula (I-1).
LC-MS測定及び1H-NMR解析を行い、式(I-1)で表される化合物が生成したことを確認した。
1H-NMR(重クロロホルム)δ:6.98~7.01(6H)、6.79~6.84(6H)、4.20~4.22(3H)、3.75~3.92(3H)、3.25~3.31(3H)、2.61~2.63(3H)、2.33~2.34(3H)、2.12(3H)
LC-MS;[M+H]+=523.2
LC-MS measurement and 1 H-NMR analysis were carried out, and it was confirmed that the compound represented by formula (I-1) was produced.
1 H-NMR (deuterated chloroform) δ: 6.98-7.01 (6H), 6.79-6.84 (6H), 4.20-4.22 (3H), 3.7 5-3.92 (3H), 3.25-3.31 (3H), 2.61-2.63 (3H), 2.33-2.34 (3H), 2.12 (3H)
LC-MS; [M+H] + =523.2
[実施例2:式(I-2)で表される化合物の合成]
ジムロート冷却管及び温度計を設置した4つ口フラスコ内を窒素雰囲気とし、式(Y0)で表される化合物 5部、トルエン 50部、メタノール 50部、チオ尿素 4.8部、及び無水マレイン酸 0.1部を上記フラスコに加えて25℃中で24時間撹拌した。得られた混合物を精製し、式(I-2)で表される化合物 4.6部を得た。
[Example 2: Synthesis of compound represented by formula (I-2)]
A four-neck flask equipped with a Dimroth condenser and a thermometer was filled with nitrogen, and 5 parts of the compound represented by formula (Y0), 50 parts of toluene, 50 parts of methanol, 4.8 parts of thiourea, and 0.1 parts of maleic anhydride were added to the flask and stirred for 24 hours at 25° C. The resulting mixture was purified to obtain 4.6 parts of the compound represented by formula (I-2).
1H-NMR解析を行い、式(I-2)で表される化合物が生成したことを確認した。
1H-NMR(重クロロホルム)δ:7.14~7.19(4H)、6.92~7.00(6H)、6.76~6.82(6H)、4.11~4.21(3H)、3.84~3.89(3H)、3.23~3.29(3H)、2.59~2.61(3H)、2.30~2.36(3H)、2.09(3H)、1.64(6H)
1 H-NMR analysis confirmed that the compound represented by formula (I-2) was produced.
1 H-NMR (deuterated chloroform) δ: 7.14-7.19 (4H), 6.92-7.00 (6H), 6.76-6.82 (6H), 4.11-4.21 (3H), 3.84-3.89 (3H), 3.23-3.29 (3H), 2.59-2.61 (3H), 2.30-2.36 (3H), 2.09 (3H), 1.64 (6H)
[実施例3:組成物の調製]
式(I-2)で表される化合物 100質量部、重合開始剤A 1質量部、及び溶剤としてのシクロペンタノン 310質量部をフラスコに入れ、攪拌して液状の組成物を得た。組成物を目視したところ透明であり、配合成分が均一に溶解されていることが確認された。
[Example 3: Preparation of composition]
100 parts by mass of the compound represented by formula (I-2), 1 part by mass of polymerization initiator A, and 310 parts by mass of cyclopentanone as a solvent were placed in a flask and stirred to obtain a liquid composition. When the composition was visually observed, it was found to be transparent and the blended components were uniformly dissolved.
[実施例4~10、比較例1~6:組成物の調製]
組成物における配合成分の種類及びそれらの添加量を表1に示すとおりとしたこと以外は、実施例3と同様にして液状の組成物を得た。いずれの組成物も目視したところ透明であり、配合成分が均一に溶解されていることが確認された。
[Examples 4 to 10 and Comparative Examples 1 to 6: Preparation of Compositions]
Liquid compositions were obtained in the same manner as in Example 3, except that the types of components in the compositions and the amounts added thereof were as shown in Table 1. All compositions were transparent when visually inspected, and it was confirmed that the components were uniformly dissolved.
表1に示される配合成分の略称の詳細は次のとおりである。
〔1〕(I-1):式(I-1)で表される化合物
〔2〕(I-2):式(I-2)で表される化合物
〔3〕(V-1):式(V-1)で表される化合物
〔4〕(Y0):式(Y0)で表される化合物(2-[4-(2,3-エポキシプロポキシ)フェニル]-2-[4-[1,1-ビス[4-([2,3-エポキシプロポキシ]フェニル)]エチル]フェニル]プロパン、株式会社プリンテック製「TECHMORE
VG3101L」)
〔5〕(Y1):式(Y1)で表される化合物(1,6-ビス(グリシジルオキシ)ナフタレン、DIC株式会社製「EPICLON HP-4032D」)
〔6〕(Y2):式(Y2)で表される化合物(ポリ(1-ビニルナフタレン)、シグマアルドリッチ社製)
〔7〕(Y3):式(Y3)で表される化合物(ビスフェノールAジグリシジルエーテル、DIC社製「EPICLON EXA-850CRP」)
〔8〕(Y4):式(Y4)で表される化合物(2,2’-ジグリシジルオキシ-1,1’-ビナフタレン、スガイ化学工業株式会社製「DGOBINL」)
〔9〕(Y5):式(Y5)で表される化合物(9-ビニルカルバゾール、TCI社製)
〔10〕重合開始剤A:ボレート塩タイプの光アニオン重合開始剤(富士フイルム和光純薬株式会社製「WPBG-300」)
〔11〕重合開始剤B:重合開始剤B:DBN(ジアザビシクロノネニウム)塩タイプの熱アニオン重合開始剤(サンアプロ株式会社製「U-CAT 1102」)
〔12〕光増感剤A:1,4-ジエトキシ-ナフタレン
Details of the abbreviations of the components shown in Table 1 are as follows.
[1] (I-1): Compound represented by formula (I-1)
[2] (I-2): Compound represented by formula (I-2)
[3] (V-1): Compound represented by formula (V-1)
[4] (Y0): A compound represented by the formula (Y0) (2-[4-(2,3-epoxypropoxy)phenyl]-2-[4-[1,1-bis[4-([2,3-epoxypropoxy]phenyl)]ethyl]phenyl]propane), manufactured by Printec Co., Ltd.
VG3101L"
[5] (Y1): Compound represented by formula (Y1) (1,6-bis(glycidyloxy)naphthalene, "EPICLON HP-4032D" manufactured by DIC Corporation)
[6] (Y2): Compound represented by formula (Y2) (poly(1-vinylnaphthalene), manufactured by Sigma-Aldrich)
[7] (Y3): Compound represented by formula (Y3) (bisphenol A diglycidyl ether, "EPICLON EXA-850CRP" manufactured by DIC Corporation)
[8] (Y4): Compound represented by formula (Y4) (2,2'-diglycidyloxy-1,1'-binaphthalene, "DGOBINL" manufactured by Sugai Chemical Industry Co., Ltd.)
[9] (Y5): Compound represented by formula (Y5) (9-vinylcarbazole, manufactured by TCI)
[10] Polymerization initiator A: borate salt type photoanionic polymerization initiator ("WPBG-300" manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
[11] Polymerization initiator B: Polymerization initiator B: DBN (diazabicyclononenium) salt type thermal anionic polymerization initiator ("U-CAT 1102" manufactured by San-Apro Co., Ltd.)
[12] Photosensitizer A: 1,4-diethoxy-naphthalene
[評価試験]
(1)硬化物の屈折率
(1-1)屈折率測定用硬化膜の作製1(実施例3~6、比較例1~4)
上記で調製した組成物を、無アルカリガラス板(Eagle XG 厚み0.7mm、コーニング社製)上に約3cc滴下し、1000rpm、20秒の条件でスピンコーター(MS-B100、ミカサ製)を用いてスピンコートして、塗布層を形成した。塗布層が形成された無アルカリガラス板を80℃で2分間加熱した。次に、塗布層が形成された無アルカリガラス板に高圧水銀灯プロキシミティUV露光装置(UV-3300SC、ウシオ製)を用いて大気雰囲気中、1000mJ/cm2の照射エネルギーで露光した。続いて、露光後の塗布層が形成された無アルカリガラス板を120℃で5分間加熱して、硬化膜が形成された無アルカリガラス板を得た。触針式膜厚計(DekTak XT、Bruker製)で無アルカリガラス板上の硬化膜の膜厚を測定したところ1.5μmであった。
[Evaluation test]
(1) Refractive index of cured product (1-1) Preparation of cured film for refractive index measurement 1 (Examples 3 to 6, Comparative Examples 1 to 4)
The composition prepared above was dropped in an amount of about 3 cc onto an alkali-free glass plate (Eagle XG, thickness 0.7 mm, manufactured by Corning Incorporated), and spin-coated using a spin coater (MS-B100, manufactured by Mikasa) under conditions of 1000 rpm and 20 seconds to form a coating layer. The alkali-free glass plate on which the coating layer was formed was heated at 80 ° C. for 2 minutes. Next, the alkali-free glass plate on which the coating layer was formed was exposed to an irradiation energy of 1000 mJ / cm 2 in an air atmosphere using a high-pressure mercury lamp proximity UV exposure device (UV-3300SC, manufactured by Ushio). Subsequently, the alkali-free glass plate on which the coating layer was formed after exposure was heated at 120 ° C. for 5 minutes to obtain an alkali-free glass plate on which a cured film was formed. The thickness of the cured film on the alkali-free glass plate was measured using a stylus film thickness gauge (DekTak XT, manufactured by Bruker) and was 1.5 μm.
(1-2)屈折率測定用硬化膜の作製2(実施例7~10)
上記で調製した組成物を、無アルカリガラス板(Eagle XG 厚み0.7mm、コーニング社製)上に約3cc滴下し、1000rpm、20秒の条件でスピンコーター(MS-B100、ミカサ製)を用いてスピンコートして、塗布層を形成した。塗布層が形成された無アルカリガラス板を80℃で2分間加熱した。次に、塗布層が形成された無アルカリガラス板を120℃で5分間加熱して、硬化膜が形成された無アルカリガラス板を得た。触針式膜厚計(DekTak XT、Bruker製)で無アルカリガラス板上の硬化膜の膜厚を測定したところ1.5μmであった。
(1-2) Preparation of cured film for refractive index measurement 2 (Examples 7 to 10)
The composition prepared above was dropped in an amount of about 3 cc onto an alkali-free glass plate (Eagle XG, thickness 0.7 mm, manufactured by Corning Incorporated), and spin-coated using a spin coater (MS-B100, manufactured by Mikasa) at 1000 rpm for 20 seconds to form a coating layer. The alkali-free glass plate on which the coating layer was formed was heated at 80° C. for 2 minutes. Next, the alkali-free glass plate on which the coating layer was formed was heated at 120° C. for 5 minutes to obtain an alkali-free glass plate on which a cured film was formed. The thickness of the cured film on the alkali-free glass plate was measured using a stylus film thickness gauge (DekTak XT, manufactured by Bruker) and found to be 1.5 μm.
(1-3)屈折率の測定
硬化膜が形成された無アルカリガラス板について、積分球ユニット(ISV-922、日本分光製)付き可視紫外分光光度計(V-650、日本分光製)を用いて、波長300nmから800nmにおける透過スペクトルと反射スペクトルを測定した。透過スペクトルと反射スペクトルから反射スペクトルの干渉による増減を減算処理して平滑化して得られた真の反射スペクトルのうち、波長550nmの値と無アルカリガラス板(EagleXG、コーニング製)の屈折率から波長550nmにおける硬化膜の屈折率をフレネルの公式(ヘクト光学I原著5版、丸善出版、2018年、p.209-p.226)に基づいて算出した。結果を表1に示す。
(1-3) Measurement of refractive index For the alkali-free glass plate on which the cured film was formed, a visible-ultraviolet spectrophotometer (V-650, manufactured by JASCO) with an integrating sphere unit (ISV-922, manufactured by JASCO) was used to measure the transmission spectrum and reflection spectrum at wavelengths of 300 nm to 800 nm. Of the true reflection spectrum obtained by subtracting the increase or decrease due to interference in the reflection spectrum from the transmission spectrum and reflection spectrum and smoothing it, the refractive index of the cured film at a wavelength of 550 nm was calculated based on the Fresnel formula (Hecht Optics I Original 5th Edition, Maruzen Publishing, 2018, p. 209-p. 226) from the value of the wavelength of 550 nm and the refractive index of the alkali-free glass plate (Eagle XG, manufactured by Corning). The results are shown in Table 1.
(2)成膜性
(2-1)成膜性評価用塗布層の作製(実施例3~10、比較例1~6)
上記で調製した組成物を、無アルカリガラス板(Eagle XG 厚み0.7mm、コーニング社製)上に約3cc滴下し、1000rpm、20秒の条件でスピンコーター(MS-B100、ミカサ製)を用いてスピンコートして、塗布層を形成した。塗布層が形成された無アルカリガラス板を60℃で2分間加熱した。
(2) Film-Forming Properties (2-1) Preparation of Coating Layer for Film-Forming Properties Evaluation (Examples 3 to 10, Comparative Examples 1 to 6)
About 3 cc of the composition prepared above was dropped onto an alkali-free glass plate (Eagle XG, thickness 0.7 mm, manufactured by Corning Incorporated) and spin-coated at 1000 rpm for 20 seconds using a spin coater (MS-B100, manufactured by Mikasa) to form a coating layer. The alkali-free glass plate on which the coating layer was formed was heated at 60° C. for 2 minutes.
(2-2)成膜性の評価
得られた塗布層を観察して、以下の評価基準に従って組成物の成膜性を評価した。結果を表1に示す。穴あき欠陥とは、塗布層に直径1mm以上の穴状の無アルカリガラス板露出部が生じた状態を指す。
A:無色透明であり、穴あき欠陥及び白濁のどちらもない
C:穴あき欠陥がある
D:白濁している
(2-2) Evaluation of Film Formability The obtained coating layer was observed, and the film formability of the composition was evaluated according to the following evaluation criteria. The results are shown in Table 1. The hole defect refers to a state in which a hole-shaped portion having a diameter of 1 mm or more in which the alkali-free glass plate was exposed was generated in the coating layer.
A: Colorless and transparent, with neither hole defects nor cloudiness. C: Hole defects are present. D: Cloudiness is present.
(3)硬化性
(3-1)硬化性評価用硬化膜の作製1(実施例3~6、比較例1~4)
上記で調製した組成物を、無アルカリガラス板(Eagle XG 厚み0.7mm、コーニング社製)上に約3cc滴下し、1000rpm、20秒の条件でスピンコーター(MS-B100、ミカサ製)を用いてスピンコートして、塗布層を形成した。塗布層が形成された無アルカリガラス板を80℃で2分間加熱した。次に、塗布層が形成された無アルカリガラス板に高圧水銀灯プロキシミティUV露光装置(UV-3300SC、ウシオ製)を用いて大気雰囲気中、1000mJ/cm2の照射エネルギーで露光した。続いて、露光後の塗布層が形成された無アルカリガラス板を120℃で5分間加熱して、硬化膜が形成された無アルカリガラス板を得た。触針式膜厚計(DekTak XT、Bruker製)で無アルカリガラス板上の硬化膜の膜厚を測定したところ1.5μmであった。
(3) Curability (3-1) Preparation of cured film for curability evaluation 1 (Examples 3 to 6, Comparative Examples 1 to 4)
The composition prepared above was dropped in an amount of about 3 cc onto an alkali-free glass plate (Eagle XG, thickness 0.7 mm, manufactured by Corning Incorporated), and spin-coated using a spin coater (MS-B100, manufactured by Mikasa) under conditions of 1000 rpm and 20 seconds to form a coating layer. The alkali-free glass plate on which the coating layer was formed was heated at 80 ° C. for 2 minutes. Next, the alkali-free glass plate on which the coating layer was formed was exposed to an irradiation energy of 1000 mJ / cm 2 in an air atmosphere using a high-pressure mercury lamp proximity UV exposure device (UV-3300SC, manufactured by Ushio). Subsequently, the alkali-free glass plate on which the coating layer was formed after exposure was heated at 120 ° C. for 5 minutes to obtain an alkali-free glass plate on which a cured film was formed. The thickness of the cured film on the alkali-free glass plate was measured using a stylus film thickness gauge (DekTak XT, manufactured by Bruker) and was 1.5 μm.
(3-2)硬化性評価用硬化膜の作製2(実施例7~10)
上記で調製した組成物を、無アルカリガラス板(Eagle XG 厚み0.7mm、コーニング社製)上に約3cc滴下し、1000rpm、20秒の条件でスピンコーター(MS-B100、ミカサ製)を用いてスピンコートして、塗布層を形成した。塗布層が形成された無アルカリガラス板を80℃で2分間加熱した。次に、塗布層が形成された無アルカリガラス板を120℃で5分間加熱して、硬化膜が形成された無アルカリガラス板を得た。触針式膜厚計(DekTak XT、Bruker製)で無アルカリガラス板上の硬化膜の膜厚を測定したところ1.5μmであった。
(3-2) Preparation of cured film for curability evaluation 2 (Examples 7 to 10)
The composition prepared above was dropped in an amount of about 3 cc onto an alkali-free glass plate (Eagle XG, thickness 0.7 mm, manufactured by Corning Incorporated), and spin-coated using a spin coater (MS-B100, manufactured by Mikasa) at 1000 rpm for 20 seconds to form a coating layer. The alkali-free glass plate on which the coating layer was formed was heated at 80° C. for 2 minutes. Next, the alkali-free glass plate on which the coating layer was formed was heated at 120° C. for 5 minutes to obtain an alkali-free glass plate on which a cured film was formed. The thickness of the cured film on the alkali-free glass plate was measured using a stylus film thickness gauge (DekTak XT, manufactured by Bruker) and found to be 1.5 μm.
(3-3)硬化性の評価
得られた硬化膜を用いて、以下の評価基準に従って組成物の硬化性を評価した。結果を表1に示す。硬化性は、23℃のアセトンに、硬化膜が形成された無アルカリガラス板を10分間浸漬し、浸漬前後の硬化膜の外観変化と浸漬前後の膜厚保持率(膜厚保持率=浸漬後膜厚÷浸漬前膜厚)によって評価した。
A:外観変化がなく、膜厚保持率が100%以下90%以上
B:外観変化がなく、膜厚保持率が90%未満80%以上
C:外観変化がなく、膜厚保持率が80%未満
D:膜厚保持率に関わらず、浸漬後に硬化膜が白濁した
(3-3) Evaluation of Curability Using the obtained cured film, the curability of the composition was evaluated according to the following evaluation criteria. The results are shown in Table 1. The curability was evaluated by immersing an alkali-free glass plate on which a cured film had been formed in acetone at 23°C for 10 minutes, and measuring the change in appearance of the cured film before and after immersion and the film thickness retention before and after immersion (film thickness retention = film thickness after immersion / film thickness before immersion).
A: No change in appearance, film thickness retention rate 90% or more but less than 100% B: No change in appearance, film thickness retention rate 80% or more but less than 90% C: No change in appearance, film thickness retention rate less than 80% D: Regardless of film thickness retention rate, the cured film became cloudy after immersion
(4)パターニング性
(4-1)パターニング性評価用硬化膜の作製(実施例3~6、比較例1~4)
上記で調製した組成物を、無アルカリガラス板(Eagle XG 厚み0.7mm、コーニング社製)上に約3cc滴下し、1000rpm、20秒の条件でスピンコーター(MS-B100、ミカサ製)を用いてスピンコートして、塗布層を形成した。塗布層が形成された無アルカリガラス板を80℃で2分間加熱した。次に、塗布層が形成された無アルカリガラス板に高圧水銀灯プロキシミティUV露光装置(UV-3300SC、ウシオ製)を用いて大気雰囲気中、1000mJ/cm2の照射エネルギーでフォトマスク越しにフォトマスクと塗布層表面との間に200μmのギャップを設けてプロキシミティ露光した。続いて、露光後の塗布層が形成された無アルカリガラス板を80℃で2分間加熱した。次に、プロピレングリコールモノメチルエーテルアセテート(PGMEA)溶液に1分間浸漬したのち純水に1分間浸漬して現像を行った。続いて、ホットプレートで120℃、5分間加熱して、パターニング硬化膜が形成された無アルカリガラス板を得た。触針式膜厚計(DekTak XT、Bruker製)で無アルカリガラス板上の硬化膜の非パターニング部の膜厚を測定したところ1.5μmであった。
(4) Patterning property (4-1) Preparation of cured film for evaluating patterning property (Examples 3 to 6, Comparative Examples 1 to 4)
The composition prepared above was dropped in about 3 cc onto an alkali-free glass plate (Eagle XG, thickness 0.7 mm, manufactured by Corning Incorporated), and spin-coated using a spin coater (MS-B100, manufactured by Mikasa) under conditions of 1000 rpm and 20 seconds to form a coating layer. The alkali-free glass plate on which the coating layer was formed was heated at 80 ° C. for 2 minutes. Next, the alkali-free glass plate on which the coating layer was formed was exposed to proximity exposure through a photomask with a high-pressure mercury lamp proximity UV exposure device (UV-3300SC, manufactured by Ushio) in an air atmosphere with an irradiation energy of 1000 mJ / cm 2, with a gap of 200 μm provided between the photomask and the coating layer surface. Subsequently, the alkali-free glass plate on which the coating layer was formed after exposure was heated at 80 ° C. for 2 minutes. Next, the glass plate was immersed in a propylene glycol monomethyl ether acetate (PGMEA) solution for 1 minute, and then immersed in pure water for 1 minute to perform development. Subsequently, the substrate was heated on a hot plate at 120° C. for 5 minutes to obtain an alkali-free glass plate on which a patterned cured film was formed. The thickness of the non-patterned portion of the cured film on the alkali-free glass plate was measured with a stylus film thickness meter (DekTak XT, manufactured by Bruker) and found to be 1.5 μm.
(4-2)パターニング性の評価
得られた硬化膜について、以下の評価基準に従ってパターニング性を評価した。結果を表1に示す。パターニング性は、5μm幅かつ一対一のラインアンドスペースパターンの断面を観察し、トップロス率(=非パターニング部とパターニング部の膜厚差÷非パターニング部の膜厚)を用いて評価した。トップロス率が小さいほど、すなわち0%に近いほど、パターニング性が優れていることを意味する。
A:トップロス率が0%以上10%以下
B:トップロス率が10%より高く20%以下
C:トップロス率が20%より高く40%以下
(4-2) Evaluation of Patterning Ability The patterning ability of the obtained cured film was evaluated according to the following evaluation criteria. The results are shown in Table 1. The patterning ability was evaluated by observing a cross section of a 5 μm wide, one-to-one line-and-space pattern, and using the top loss rate (= film thickness difference between non-patterned portion and patterned portion ÷ film thickness of non-patterned portion). A smaller top loss rate, i.e., closer to 0%, means better patterning ability.
A: Top loss rate is 0% or more and 10% or less. B: Top loss rate is 10% or more and 20% or less. C: Top loss rate is 20% or more and 40% or less.
Claims (9)
[式(I)中、
R1は水素原子又は1価の置換基を表す。
Lは単結合又は2価の基を表し、複数あるLは同一であっても異なっていてもよい。
Aは酸素原子又は硫黄原子を表し、複数あるAは同一であっても異なっていてもよい。
nは0~4のいずれかの整数を表す。
Rは1価の置換基を表し、Rが複数ある場合、複数のRは同一であっても異なっていてもよい。] A compound represented by formula (I).
[In formula (I),
R 1 represents a hydrogen atom or a monovalent substituent.
L represents a single bond or a divalent group, and a plurality of L's may be the same or different.
A represents an oxygen atom or a sulfur atom, and a plurality of A's may be the same or different.
n represents an integer of 0 to 4.
R represents a monovalent substituent, and when there are multiple R, the multiple R may be the same or different.
は、Lの結合位置に対してパラ位に結合する請求項1に記載の化合物。 A group represented by the following formula in formula (I):
The compound according to claim 1 , wherein is bonded at the para position relative to the bonding position of L.
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