WO2024252757A1 - Thermoplastic resin composition for refrigerant transport hose, and refrigerant transport hose - Google Patents
Thermoplastic resin composition for refrigerant transport hose, and refrigerant transport hose Download PDFInfo
- Publication number
- WO2024252757A1 WO2024252757A1 PCT/JP2024/010917 JP2024010917W WO2024252757A1 WO 2024252757 A1 WO2024252757 A1 WO 2024252757A1 JP 2024010917 W JP2024010917 W JP 2024010917W WO 2024252757 A1 WO2024252757 A1 WO 2024252757A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- thermoplastic resin
- resin composition
- transport hose
- mass
- refrigerant transport
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
- B32B1/08—Tubular products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/18—Layered products comprising a layer of natural or synthetic rubber comprising butyl or halobutyl rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/06—Hoses, i.e. flexible pipes made of rubber or flexible plastics with homogeneous wall
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/08—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
Definitions
- the present invention relates to a thermoplastic resin composition for a refrigerant transport hose and a refrigerant transport hose. More specifically, the present invention relates to a thermoplastic resin composition used to manufacture a refrigerant transport hose for use in an automobile air conditioner or the like, and a refrigerant transport hose including a layer made of the thermoplastic resin composition.
- Patent Document 1 describes a refrigerant transport hose having an innermost layer obtained using a polyamide resin composition to which an acid acceptor such as hydrotalcite has been added.
- the refrigerant transport hose described in Patent Document 1 has high resistance to deterioration because the hydrolysis of polyamide can be suppressed by adding an acid acceptor, but flexibility and resistance to refrigerant permeation are not necessarily sufficient.
- the present invention provides a thermoplastic resin composition and a refrigerant transport hose that are used to manufacture a refrigerant transport hose that has good flexibility, refrigerant permeability resistance, and deterioration resistance.
- the present invention (I) is a thermoplastic resin composition for a refrigerant transport hose, which has a sea-island structure in which an elastomer exists as domains in a matrix containing a thermoplastic resin, characterized in that the thermoplastic resin composition contains 100 parts by mass of an elastomer, 30 to 100 parts by mass of a thermoplastic resin, and 0.5 to 10 parts by mass of a hydrotalcite and/or a magnesium-aluminum solid solution, the thermoplastic resin contains 50 to 100 parts by mass of a polyamide based on 100 parts by mass of the thermoplastic resin, and the elastomer contains an elastomer having a polyisobutylene skeleton.
- the present invention (II) is a refrigerant transport hose comprising a layer made of the thermoplastic resin composition for a refrigerant transport hose of the present invention (I).
- thermoplastic resin composition for a refrigerant transport hose having an island-sea structure in which an elastomer exists as domains in a matrix containing a thermoplastic resin
- the thermoplastic resin composition comprising 100 parts by mass of an elastomer, 30 to 100 parts by mass of a thermoplastic resin, and 0.5 to 10 parts by mass of a hydrotalcite and/or a magnesium-aluminum solid solution, the thermoplastic resin comprising 50 to 100 parts by mass of a polyamide based on 100 parts by mass of the thermoplastic resin, and the elastomer comprising an elastomer having a polyisobutylene skeleton.
- thermoplastic resin composition for a refrigerant transport hose according to [1] wherein the thermoplastic resin composition contains at least one selected from the group consisting of zinc oxide, a phenylenediamine-based or quinoline-based antioxidant, and a processing aid.
- the polyamide is at least one selected from the group consisting of polyamide 6, polyamide 66, polyamide 11, polyamide 12, polyamide 610, polyamide 6/66 copolymer, polyamide 6/12 copolymer, polyamide 46, polyamide 6T, polyamide 9T and polyamide MXD6.
- thermoplastic resin composition for a refrigerant transport hose according to [1], wherein the elastomer having a polyisobutylene skeleton is at least one selected from the group consisting of butyl rubber, halogenated butyl rubber, isobutylene-monoalkylstyrene copolymer rubber, halogenated isobutylene-monoalkylstyrene copolymer rubber, and styrene-isobutylene-styrene block copolymer.
- the elastomer having a polyisobutylene skeleton is at least one selected from the group consisting of butyl rubber, halogenated butyl rubber, isobutylene-monoalkylstyrene copolymer rubber, halogenated isobutylene-monoalkylstyrene copolymer rubber, and styrene-isobutylene-styrene block copolymer
- thermoplastic resin composition for a refrigerant transport hose according to [6] wherein the melting point of the first fatty acid metal salt is 150°C or higher.
- thermoplastic resin composition for a refrigerant transport hose according to [6] wherein the first fatty acid metal salt is 0.5 to 5.0 parts by mass based on 100 parts by mass of the elastomer.
- thermoplastic resin composition for a refrigerant transport hose according to [6] wherein the second fatty acid metal salt is 0.5 to 5.0 parts by mass based on 100 parts by mass of the elastomer.
- thermoplastic resin composition for a refrigerant transport hose according to [6] wherein the ratio Wd1/Wd2 of the mass Wd1 of the first fatty acid metal salt to the mass Wd2 of the second fatty acid metal salt is 0.5 to 5.0.
- the thermoplastic resin composition for a refrigerant transport hose according to [6] wherein the second fatty acid metal salt is at least one selected from the group consisting of zinc stearate and magnesium stearate.
- a refrigerant transport hose comprising a layer made of the thermoplastic resin composition according to [1].
- the refrigerant transport hose according to [14] which comprises an inner layer, a reinforcing layer and an outer layer, and the inner layer is a layer made of the thermoplastic resin composition according to [1].
- the refrigerant transport hose according to [14] which does not contain a layer made of vulcanized rubber.
- thermoplastic resin composition for a refrigerant transport hose of the present invention is excellent in flexibility, refrigerant permeation resistance and deterioration resistance.
- the refrigerant transport hose of the present invention is excellent in flexibility, refrigerant permeation resistance and deterioration resistance.
- FIG. 1 is a cross-sectional view of a refrigerant transport hose.
- FIG. 2 is a diagram showing a method for evaluating the flexibility of a hose.
- the present invention (I) relates to a thermoplastic resin composition for a refrigerant transport hose.
- the thermoplastic resin composition of the present invention is used to manufacture a refrigerant transport hose.
- the thermoplastic resin composition of the present invention is preferably used as a material constituting the inner layer of the refrigerant transport hose.
- thermoplastic resin composition of the present invention has an island-in-sea structure in which an elastomer exists as domains in a matrix containing a thermoplastic resin.
- the island-in-sea structure allows the thermoplastic resin composition to have flexibility.
- the rubber is crosslinked (dynamic crosslinking) during kneading.
- thermoplastic resin composition of the present invention contains 100 parts by mass of elastomer, 30 to 100 parts by mass of thermoplastic resin, and 0.5 to 10 parts by mass of hydrotalcites and/or magnesium-aluminum solid solution.
- An elastomer is a polymeric substance that exhibits rubber elasticity at room temperature.
- the elastomer includes an elastomer having a polyisobutylene backbone.
- the polyisobutylene skeleton refers to a chemical structure formed by polymerization of a plurality of isobutylene units, that is, a chemical structure represented by --[--CH 2 --C(CH 3 ) 2 --] n -- (where n is an integer of 2 or more).
- isobutylene-monoalkylstyrene copolymer rubber is isobutylene-p-methylstyrene copolymer rubber (IPMS).
- IPMS isobutylene-p-methylstyrene copolymer rubber
- halogenated isobutylene-monoalkylstyrene copolymer rubber is halogenated isobutylene-p-methylstyrene copolymer rubber.
- the elastomer is more preferably brominated isobutylene-p-methylstyrene copolymer rubber (BIMS).
- BIMS brominated isobutylene-p-methylstyrene copolymer rubber
- the elastomer may contain an elastomer other than the elastomer having a polyisobutylene skeleton, as long as the effects of the present invention are not impaired.
- the thermoplastic resin contains 50 to 100 parts by mass of polyamide, preferably 70 to 100 parts by mass of polyamide, and more preferably 80 to 100 parts by mass of polyamide, based on 100 parts by mass of the thermoplastic resin.
- the polyamide is preferably, but not limited to, at least one selected from the group consisting of polyamide 6, polyamide 66, polyamide 11, polyamide 12, polyamide 610, polyamide 6/66 copolymer, polyamide 6/12 copolymer, polyamide 46, polyamide 6T, polyamide 9T, and polyamide MXD6.
- the thermoplastic resin may include thermoplastic resins other than polyamide, including, but not limited to, polyester, polyvinyl alcohol, polyketone, and the like.
- the thermoplastic resin may include thermoplastic resins other than polyamide, but preferably includes only polyamide.
- the content of the thermoplastic resin in the thermoplastic resin composition is 30 to 100 parts by mass, preferably 31 to 95 parts by mass, and more preferably 31 to 80 parts by mass, based on 100 parts by mass of the elastomer.
- content of the thermoplastic resin is within the above numerical range, it is possible to achieve both flexibility and resistance to refrigerant permeation.
- the thermoplastic resin composition of the present invention contains hydrotalcites and/or a magnesium-aluminum solid solution.
- a thermoplastic resin composition containing polyamide is used for the inner layer of a refrigerant transport hose
- acid generated due to deterioration of a lubricant such as an ester-based oil in the refrigerant promotes hydrolysis of the polyamide in the inner layer and reduces the deterioration resistance of the inner layer.
- the hydrotalcites and/or magnesium-aluminum solid solution can capture the acid and suppress the decrease in the deterioration resistance of the inner layer.
- Hydrotalcites are non-stoichiometric compounds represented by the general formula: [M2 + 1- xM3+ x (OH) 2 ] x+ [An - x/ n.mH2O ] x- .
- M2+ is a divalent metal such as Mg2 + , Mn2 + , Fe2 + , Co2 + , Ni2 + , Cu2 + , or Zn2 + .
- M3 + is a trivalent metal such as Al3 + , Fe3 + , Cr3 + , Co3 + , or In3 + .
- a n- is an n-valent anion such as OH - , F - , Cl - , Br - , NO 3 - , CO 3 2- , SO 4 2- , Fe(CN) 6 3- , CH 3 COO - , oxalate ion, salicylate ion, etc.
- x is in the range of 0 ⁇ x ⁇ 0.33.
- a representative mineral of hydrotalcites is a mineral having a chemical composition of Mg 1-x Al x (OH) 2 (CO 3 ) x /2.nH 2 O. The chemical composition of hydrotalcite is (Mg 6 Al 2 (OH) 2 (CO 3 ) 16.4H 2 O).
- Hydrotalcites include natural and synthetic products, and either type of hydrotalcite can be used in the present invention. Hydrotalcites are commercially available and can be obtained, for example, from Setras Holdings Co., Ltd. under the trade names DHT (registered trademark)-4C, DHT (registered trademark)-4A, and the like.
- the magnesium aluminum solid solution is a magnesium aluminum oxide and has a dehydrating effect.
- the magnesium aluminum solid solution preferably has an MgO content of 55 to 65% and an Al 2 O 3 content of 30 to 40%.
- the magnesium aluminum solid solution is commercially available, and can be obtained, for example, from Setras Holdings Co., Ltd. under the trade names KW-2000, KW-2100, KW-2200, etc.
- the hydrotalcites and/or magnesium aluminum solid solution preferably have a specific surface area of 100 m2 /g or more, and more preferably 100 to 200 m2 /g. When the specific surface area of the hydrotalcites and/or magnesium aluminum solid solution is within the above range, the deterioration resistance of the thermoplastic resin composition is improved.
- the hydrotalcites and/or magnesium-aluminum solid solutions may be contained in either the matrix or the domains, but are preferably contained in the matrix.
- the content of hydrotalcites and/or magnesium-aluminum solid solution in the thermoplastic resin composition is 0.5 to 10 parts by mass, preferably 0.5 to 8 parts by mass, and more preferably 0.5 to 6 parts by mass, based on 100 parts by mass of elastomer. If the content of hydrotalcites and/or magnesium-aluminum solid solution is too low, the deterioration resistance of the thermoplastic resin composition becomes insufficient. If the content of hydrotalcites and/or magnesium-aluminum solid solution is too high, fatigue resistance and durability become poor.
- the thermoplastic resin composition may contain either or both of hydrotalcites and magnesium-aluminum solid solution. When the thermoplastic resin composition contains both, the total content of the hydrotalcites and the magnesium-aluminum solid solution is 0.5 to 10 parts by mass based on 100 parts by mass of the elastomer.
- the thermoplastic resin composition of the present invention preferably contains at least one selected from the group consisting of zinc oxide, phenylenediamine or quinoline antioxidants, and processing aids.
- at least one selected from the group consisting of zinc oxide, phenylenediamine or quinoline antioxidants, and processing aids the extrusion processability of the thermoplastic resin composition is improved.
- the three additives of zinc oxide, phenylenediamine or quinoline antioxidants, and processing aids may contain only one of them, any two of them, or all three of them.
- Zinc oxide is also known as zinc white.
- Zinc oxide functions as a viscosity stabilizer, and by including zinc oxide in the thermoplastic resin composition, an increase in viscosity during extrusion molding of the thermoplastic resin composition can be suppressed, and the occurrence of retained matter can be effectively reduced, resulting in good processability.
- Zinc oxide is commercially available, for example, from Seido Chemical Industry Co., Ltd. under the trade name Zinc Oxide Type 3.
- the content of zinc oxide is not limited as long as the desired effect is obtained, but is preferably 0.1 to 30 parts by mass, more preferably 0.5 to 20 parts by mass, and even more preferably 0.5 to 6 parts by mass, based on 100 parts by mass of the total amount of the thermoplastic resin and the elastomer.
- Zinc white may be contained in either the matrix or the domain, but it is preferable that 50% by mass or more of zinc white is contained in the matrix. By containing 50% by mass or more of zinc white in the matrix, an increase in viscosity during extrusion molding of the thermoplastic resin composition can be suppressed and the occurrence of retained matter can be effectively reduced, resulting in good processability.
- the phenylenediamine-based or quinoline-based antioxidant functions as an antioxidant and/or a crosslinking agent, improves the heat aging resistance of the thermoplastic resin composition, and contributes to improving the extrusion processability.
- the phenylenediamine-based antioxidant refers to an antioxidant having in its molecular structure an aromatic ring having two secondary amines as substituents, and is preferably at least one selected from the group consisting of N-phenyl-N'-(1,3-dimethylbutyl)-p-phenylenediamine, N-phenyl-N'-(1-methylheptyl)-p-phenylenediamine, N-phenyl-N'-isopropyl-p-phenylenediamine, N,N'-di-2-naphthyl-p-phenylenediamine and N,N'-diphenyl-p-phenylenediamine, more preferably N-phenyl-N'-(1,3-
- Phenylenediamine-based antioxidants are commercially available, for example, from Solutia under the trade name 6PPD.
- the quinoline-based antioxidant refers to an antioxidant having a quinoline skeleton in its molecular structure, and is preferably a 2,2,4-trimethyl-1,2-dihydroquinoline polymer.
- Quinoline-based antioxidants are commercially available and can be obtained, for example, from Ouchi Shinko Chemical Industry Co., Ltd. under the trade name "Nocrac" (registered trademark) 224.
- the content of the phenylenediamine-based antioxidant or quinoline-based antioxidant in the thermoplastic resin composition is not limited as long as the desired effects can be obtained, but is preferably 0.1 to 10 parts by mass, and more preferably 0.1 to 5.0 parts by mass, based on 100 parts by mass of the total amount of the thermoplastic resin and the elastomer.
- the phenylenediamine or quinoline antioxidant may be contained in either the matrix or the domain, but is preferably contained in the domain.
- the processing aid contributes to improving the extrusion processability of the thermoplastic resin composition.
- the processing aid is not particularly limited, but is preferably at least one selected from fatty acids, fatty acid metal salts, fatty acid esters, and fatty acid amides.
- fatty acids include stearic acid, palmitic acid, lauric acid, oleic acid, and linoleic acid, with stearic acid being preferred.
- fatty acid metal salts include calcium stearate, aluminum stearate, zinc 12-hydroxystearate, lithium 12-hydroxystearate, potassium stearate, zinc stearate, magnesium stearate, and sodium stearate.
- fatty acid esters include glycerin monostearate, sorbitan stearate, stearyl stearate, and ethylene glycol distearate.
- fatty acid amide include stearic acid monoamide, oleic acid monoamide, and ethylene bisstearic acid amide.
- the content of the processing aid in the thermoplastic resin composition is not limited as long as the desired effect is obtained, but is preferably 0.2 to 10 parts by mass, more preferably 1 to 8 parts by mass, and even more preferably 1 to 5 parts by mass, based on 100 parts by mass of the total amount of the thermoplastic resin and the elastomer.
- the processing aid may be contained in either the matrix or the domain, but is preferably contained in the matrix.
- the thermoplastic resin composition preferably contains both a first fatty acid metal salt and a second fatty acid metal salt having a melting point lower than that of the first fatty acid metal salt.
- the first fatty acid metal salt having a high melting point as a processing aid, the first fatty acid metal salt has good mobility at the temperature when the alloy of the thermoplastic resin and the elastomer is kneaded and extruded, and has a high effect as a processing aid, but the first fatty acid metal salt has insufficient molecular mobility at the operating temperature of the refrigerant transport hose (for example, 150°C or lower), and its effect as an acid acceptor is limited.
- the second metal fatty acid salt having a low melting point has high molecular mobility at the operating temperature of the refrigerant transport hose (for example, 150° C. or lower), and can be highly effective as an acid acceptor.
- a second fatty acid metal salt having a low melting point in addition to a first fatty acid metal salt having a high melting point, it is possible to improve hydrolysis resistance without impairing flexibility and barrier properties at the operating temperature of the refrigerant transport hose.
- the melting point of the first fatty acid metal salt is preferably 150°C or higher.
- the melting point of the second fatty acid metal salt is preferably less than 150°C.
- the melting point of the first fatty acid metal salt may be 150°C or higher, 160°C or higher, 170°C or higher, 180°C or higher, 190°C or higher, 200°C or higher, or 210°C or higher.
- the melting point of the second fatty acid metal salt may be less than 150°C, 145°C or lower, 140°C or lower, 135°C or lower, 130°C or lower, or 125°C or lower.
- the first fatty acid metal salt in the thermoplastic resin composition is preferably 0.5 to 5.0 parts by mass based on 100 parts by mass of elastomer.
- the first fatty acid metal salt in the thermoplastic resin composition is more preferably 1.0 to 3.0 parts by mass, and even more preferably 2.0 to 2.5 parts by mass based on 100 parts by mass of elastomer.
- the second fatty acid metal salt in the thermoplastic resin composition is preferably 0.5 to 5.0 parts by mass based on 100 parts by mass of elastomer.
- the second fatty acid metal salt in the thermoplastic resin composition is more preferably 0.5 to 2.0 parts by mass, and even more preferably 0.5 to 1.0 part by mass based on 100 parts by mass of elastomer.
- the ratio Wd1/Wd2 of the mass Wd1 of the first fatty acid metal salt to the mass Wd2 of the second fatty acid metal salt is 0.5 to 5.0.
- the first fatty acid metal salt is preferably at least one selected from the group consisting of calcium stearate (melting point: 155 ⁇ 5° C.), zinc 12-hydroxystearate (melting point: 150 ⁇ 10° C.), and lithium 12-hydroxystearate (melting point: 212 ⁇ 10° C.).
- the second fatty acid metal salt is preferably at least one selected from the group consisting of zinc stearate (melting point: 125 ⁇ 5° C.) and magnesium stearate (melting point: 145 ⁇ 5° C.).
- thermoplastic resin composition may contain additives other than those mentioned above, provided that they do not impair the effects of the present invention.
- the measurement of the elongation at break is carried out as follows.
- the thermoplastic resin composition is molded into a sheet having an average thickness of 1.0 mm using a 40 mm ⁇ single-screw extruder equipped with a 200 mm wide T-type die (manufactured by Plagiken Co., Ltd.) with the cylinder and die temperatures set to the melting point of the polymer component with the highest melting point in the thermoplastic resin composition + 10°C, at a cooling roll temperature of 50°C and a take-up speed of 3 m/min.
- the molded sheet is punched out into a JIS No. 6 dumbbell shape to prepare test pieces of the thermoplastic resin composition.
- a tensile test is performed on the prepared test piece of the thermoplastic resin composition in accordance with JIS K7161 at a temperature of 25°C, a relative humidity of 50%, and a speed of 500 mm/min.
- the elongation at break is determined from the obtained stress-strain curve, and this elongation is defined as the break elongation (EB).
- the thermoplastic resin composition of the present invention preferably has a 10% modulus of 10 MPa or less, more preferably 2 to 10 MPa, and even more preferably 5 to 9 MPa at a temperature of 25° C. If a refrigerant transport hose is produced using a thermoplastic resin composition having a 10% modulus at a temperature of 25° C. within the above numerical range, a refrigerant transport hose with excellent flexibility can be obtained.
- the 10% modulus is measured in accordance with JIS K7161.
- the thermoplastic resin composition of the present invention has an oxygen permeability coefficient at a temperature of 21° C. and a relative humidity of 50% of preferably 0.03 cm3 ⁇ mm/( m2 ⁇ day ⁇ mmHg) or less, more preferably 0.0001 to 0.0300 cm3 ⁇ mm/( m2 ⁇ day ⁇ mmHg), and even more preferably 0.0050 to 0.0200 cm3 ⁇ mm/( m2 ⁇ day ⁇ mmHg). If a refrigerant transport hose is produced using a thermoplastic resin composition having an oxygen permeability coefficient at a temperature of 21° C. and a relative humidity of 50% within the above numerical range, a refrigerant transport hose having excellent refrigerant permeability resistance can be obtained.
- the oxygen permeability coefficient refers to the amount of oxygen that permeates per day per 1 mmHg pressure, per 1 m2 area, and per 1 mm thickness under specified temperature and humidity conditions.
- the present invention (II) relates to a hose for transporting a refrigerant.
- the refrigerant transport hose refers to a hose for transporting refrigerant such as air conditioners.
- the refrigerant transport hose of the present invention (II) is particularly suitable for use as a hose for transporting refrigerant in automotive air conditioners.
- refrigerants for air conditioners include hydrofluorocarbons (HFCs), hydrofluoroolefins (HFOs), hydrocarbons, carbon dioxide, ammonia, and water.
- HFCs include R410A, R32, R404A, R407C, R507A, and R134a.
- HFOs include R1234yf, R1234ze, 1233zd, R1123, R1224yd, and R1336mzz.
- hydrocarbons include methane, ethane, propane, propylene, butane, isobutane, hexafluoropropane, and pentane.
- Fig. 1 shows a cross-sectional view of one embodiment of a refrigerant transport hose of the present invention.
- the refrigerant transport hose 1 includes an inner layer 2, a reinforcing layer 3, and an outer layer 4.
- the reinforcing layer 3 is disposed on the outside of the inner layer 2, and the outer layer 4 is disposed on the outside of the reinforcing layer 3.
- the refrigerant transport hose of the present invention (II) is characterized in that it comprises a layer made of the thermoplastic resin composition of the present invention (I).
- the layer made of the thermoplastic resin composition of the present invention (I) is an inner layer 2.
- the inner layer 2 is preferably made of the thermoplastic resin composition of the present invention (I).
- the refrigerant transport hose has improved refrigerant permeation resistance.
- the thickness of the inner layer is not particularly limited, but may be, for example, 0.2 to 3 mm.
- the reinforcing layer is a layer provided between the inner layer and the outer layer, and the reinforcing material that can form the reinforcing layer is not particularly limited, and may be either an organic material or an inorganic material.
- the organic material may be a polymer (fiber material), such as polyester, polyamide, aramid, vinylon, rayon, PBO (polyparaphenylene benzobisoxazole), polyketone, polyarylate, etc.
- the inorganic material include metal, such as brass-plated wire and zinc-plated wire.
- the reinforcing material may be surface-treated.
- the reinforcing layer is preferably made of polyester-based fiber from the viewpoint of excellent fatigue resistance and excellent cost performance.
- the thickness of the reinforcing layer is not particularly limited, but may be, for example, 0.3 to 3 mm.
- the reinforcing layer (reinforcing material) may preferably be braided into a spiral structure and/or a braid structure, and may be a single reinforcing layer or a plurality of reinforcing layers.
- Materials constituting the outer layer 4 include, but are not limited to, thermoplastic elastomers, vulcanized rubber, etc., and are preferably thermoplastic elastomers.
- Thermoplastic elastomers include, but are not limited to, polyolefin elastomers, polyester elastomers, polyamide elastomers, and polyurethane elastomers. More preferably, thermoplastic elastomers using polypropylene and thermoplastic elastomers using polyamide 12 are included.
- the thickness of the outer layer is not particularly limited, but may be, for example, 0.2 to 3 mm.
- the refrigerant transport hose preferably does not include a layer made of vulcanized rubber.
- a layer made of vulcanized rubber By not including a layer made of vulcanized rubber, the number of hose manufacturing processes is reduced (specifically, the vulcanization process is omitted), resulting in energy savings.
- the manufacturing method of the refrigerant transport hose is not particularly limited, but it can be manufactured as follows. First, the inner layer (inner tube) is extruded into a tube shape by extrusion molding, then a reinforcing material is braided on the tube to form a reinforcing layer, and the outer layer (outer tube) is further extruded onto the reinforcing layer to produce the refrigerant transport hose.
- PA12 Polyamide 12 "UBESTA” (registered trademark) 3012U manufactured by Ube Industries, Ltd.
- Magnesium-aluminum solid solution Magnesium-aluminum solid solution KW-2200 (specific surface area: 145 m 2 /g) manufactured by Setras Holdings Co., Ltd. (hereinafter, "magnesium-aluminum solid solution” is also referred to as “Mg.Al solid solution”).
- Hydrotalcites Hydrotalcite “DHT” (registered trademark)-4C (specific surface area: 15 m 2 /g) manufactured by Setras Holdings Co., Ltd.
- Zinc oxide Three types of zinc oxide manufactured by Seido Chemical Industry Co., Ltd.
- 6PPD Solutia's phenylenediamine-based antioxidant "SANTOFLEX" (registered trademark) 6PPD (substance name: N-phenyl-N'-(1,3-dimethylbutyl)-p-phenylenediamine)
- Calcium stearate Calcium stearate SC-PG manufactured by Sakai Chemical Industry Co., Ltd.
- Stearic acid Industrial stearic acid manufactured by Chiba Fatty Acid Co., Ltd.
- thermoplastic resin composition was molded into a sheet having an average thickness of 1.0 mm using a 40 mm ⁇ single-screw extruder equipped with a 200 mm wide T-type die (manufactured by Plagiken Co., Ltd.) under conditions of a cylinder and die temperature set to the melting point of the polymer component with the highest melting point in the thermoplastic resin composition + 10°C, a cooling roll temperature of 50°C, and a take-up speed of 3 m/min.
- the molded sheet was punched out into a JIS No. 6 dumbbell shape to prepare test pieces of the thermoplastic resin composition.
- test pieces of the prepared thermoplastic resin composition were subjected to a tensile test in accordance with JIS K7161 at a temperature of 25°C, a relative humidity of 50%, and a speed of 500 mm/min.
- the elongation at break was determined from the obtained stress-strain curve, and this elongation was designated as the break elongation (EB).
- a JIS No. 6 dumbbell-shaped test piece of the thermoplastic resin composition prepared for measuring the breaking elongation was sealed in a constant volume container together with water, refrigerating machine oil, and a refrigerant, and subjected to a heat treatment at a predetermined temperature for a predetermined time.
- the amounts of the water, refrigerating machine oil, and refrigerant contained were in a mass ratio of 1:80:160.
- a test piece of the thermoplastic resin composition was taken out of the constant volume container, and the elongation at break of the test piece was measured, which was defined as the EB after the treatment.
- thermoplastic resin composition was molded into a sheet having an average thickness of 1.0 mm using a 40 mm ⁇ single-screw extruder equipped with a 200 mm wide T-type die (manufactured by Plagiken Co., Ltd.) under conditions of a cylinder and die temperature set to the melting point of the polymer component with the highest melting point in the thermoplastic resin composition + 10°C, a cooling roll temperature of 50°C, and a take-up speed of 3 m/min.
- the prepared sheets having an average thickness of 1.0 mm were punched out into a JIS No.
- thermoplastic resin composition was molded into a sheet having an average thickness of 0.2 mm using a 40 mm ⁇ single-screw extruder equipped with a 200 mm wide T-type die (manufactured by Plagiken Co., Ltd.) under conditions of a cylinder and die temperature set to the melting point of the polymer component with the highest melting point in the thermoplastic resin composition + 10°C, a cooling roll temperature of 50°C, and a take-up speed of 3 m/min.
- the prepared sheet was cut out, and the oxygen permeability coefficient was measured at a temperature of 21° C. and a relative humidity of 50% using OXTRAN 1/50 manufactured by MOCON Corporation.
- the mass loss per day (refrigerant permeation amount) [kg / day] during the last predetermined period (5 days to 7 days) during the 25-day period was measured, and the value obtained by dividing this loss by the inner surface area of the test sample was converted to a value per year to calculate the refrigerant permeability coefficient [kg / (m 2 ⁇ year)].
- PA6 Polyamide 6 "UBE Nylon” (registered trademark) 1011FB manufactured by Ube Industries, Ltd.
- PA6/12 Polyamide 6/12 copolymer "UBE Nylon” (registered trademark) 7024B manufactured by Ube Industries, Ltd.
- PA11 Polyamide 11 "Rilsan” (registered trademark) OTL manufactured by Arkema Co., Ltd.
- Hydrotalcites Hydrotalcite "DHT” (registered trademark)-4C (specific surface area: 15 m 2 /g) manufactured by Setras Holdings Co., Ltd.
- Stearic acid Industrial stearic acid manufactured by Chiba Fatty Acid Co., Ltd.
- Calcium stearate Calcium stearate SC-PG manufactured by Sakai Chemical Industry Co., Ltd. (melting point: 155 ⁇ 5°C)
- Zinc stearate Zinc stearate SZ-PG (melting point: 125 ⁇ 5°C) manufactured by Sakai Chemical Industry Co., Ltd.
- Magnesium stearate Magnesium stearate SM-PG (melting point: 145 ⁇ 5°C) manufactured by Sakai Chemical Industry Co., Ltd.
- thermoplastic Resin Composition The materials described in the conditions in Table 5 were charged into a twin-screw kneader (Japan Steel Works, Ltd.) in the blending ratios shown in each example, and kneaded for 3 minutes at 200 to 225° C. The kneaded product obtained was continuously extruded into a strand shape, and cut with a cutter after cooling with water to obtain a thermoplastic resin composition in the form of pellets.
- thermoplastic resin composition was molded into a sheet using a 40 mm ⁇ single screw extruder with a 200 mm wide T-shaped die (Pla Giken Co., Ltd.) Specifically, the cylinder and die temperatures were set to 200 to 240° C., and the cooling roll temperature and take-up speed were set to arbitrary conditions to obtain a sheet with an average thickness of 1.0 mm.
- the specific energy of the twin-screw kneader i.e., the power consumption of the extruder motor (kWh/kg) taking into account the motor efficiency and mechanical efficiency of the kneader per kg of raw materials in kneading, was measured and used as the kneading energy.
- the obtained sheet was punched out into a JIS No. 6 dumbbell shape to prepare a test specimen.
- the test pieces were subjected to a tensile test in accordance with JIS K7161 at a temperature of 25°C, a relative humidity of 50%, and a speed of 500 mm/min.
- the elongation at break was determined from the obtained stress-strain curve, and this elongation was defined as the elongation at break before treatment (EB).
- the thermoplastic resin composition was treated in a refrigerant-containing composition containing a refrigerant, a refrigerating machine oil and water at 150° C. for 96 hours, and then the breaking elongation (post-treatment EB) was measured in a tensile test.
- Table 5 The manufacturing conditions and measurement results are shown in Table 5 below. Note that in Table 5, the values of the 10% modulus, oxygen permeability coefficient, kneading energy, and EB residual rate after treatment for each example are not measured values but are listed as relative values when the measured value in Reference Example 1 is set to 100.
- thermoplastic resin composition for a refrigerant transport hose having an island-sea structure in which an elastomer exists as domains in a matrix containing a thermoplastic resin
- thermoplastic resin composition comprising 100 parts by mass of an elastomer, 30 to 100 parts by mass of a thermoplastic resin, and 0.5 to 10 parts by mass of a hydrotalcite and/or a magnesium-aluminum solid solution
- thermoplastic resin comprising 50 to 100 parts by mass of a polyamide based on 100 parts by mass of the thermoplastic resin
- the elastomer comprising an elastomer having a polyisobutylene skeleton.
- thermoplastic resin composition for a refrigerant transport hose according to Invention [1] wherein the thermoplastic resin composition comprises at least one selected from the group consisting of zinc oxide, a phenylenediamine-based or quinoline-based antioxidant, and a processing aid.
- thermoplastic resin composition for a refrigerant transport hose according to any one of Inventions [1] to [3], wherein the elastomer having a polyisobutylene skeleton is at least one selected from the group consisting of butyl rubber, halogenated butyl rubber, isobutylene-monoalkylstyrene copolymer rubber, halogenated isobutylene-monoalkylstyrene copolymer rubber, and styrene-isobutylene-styrene block copolymer.
- the elastomer having a polyisobutylene skeleton is at least one selected from the group consisting of butyl rubber, halogenated butyl rubber, isobutylene-monoalkylstyrene copolymer rubber, halogenated isobutylene-monoalkylstyrene copolymer rubber, and styrene-isobutylene-
- thermoplastic resin composition for a refrigerant transport hose according to invention [6] wherein the melting point of the first fatty acid metal salt is 150°C or higher.
- thermoplastic resin composition for a refrigerant transport hose according to any one of inventions [6] to [9] wherein the second fatty acid metal salt is 0.5 to 5.0 parts by mass based on 100 parts by mass of the elastomer.
- invention [14] A refrigerant transport hose comprising a layer made of the thermoplastic resin composition according to any one of inventions [1] to [13].
- invention [15] The refrigerant transport hose according to invention [14], comprising an inner layer, a reinforcing layer and an outer layer, the inner layer being a layer made of the thermoplastic resin composition according to any one of inventions [1] to [13].
- Invention [16] The refrigerant transport hose according to invention [14] or [15], which does not include a layer made of vulcanized rubber.
- thermoplastic resin composition of the present invention can be suitably used for the manufacture of refrigerant transport hoses.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本発明は、冷媒輸送ホース用熱可塑性樹脂組成物および冷媒輸送ホースに関する。より詳しくは、本発明は、自動車のエアコンディショナーなどに使用される冷媒輸送ホースを製造するのに用いられる熱可塑性樹脂組成物およびその熱可塑性樹脂組成物からなる層を含む冷媒輸送ホースに関する。 The present invention relates to a thermoplastic resin composition for a refrigerant transport hose and a refrigerant transport hose. More specifically, the present invention relates to a thermoplastic resin composition used to manufacture a refrigerant transport hose for use in an automobile air conditioner or the like, and a refrigerant transport hose including a layer made of the thermoplastic resin composition.
自動車への軽量化要求が高まる中、これまで自動車に使われていたゴム製のホースを、ゴムに代えてバリア性の高い樹脂で作製し、薄肉化することにより、軽量化を実現しようとする取り組みがある。特に、現行の自動車のエアコンディショナーの冷媒輸送ホースは主材料がゴムであり、その主材料をバリア性の高い樹脂で置き換えることができれば、軽量化が実現できる。 Amid increasing demand for lighter vehicles, there are efforts to achieve weight reduction by replacing the rubber hoses currently used in cars with rubber and making them thinner using resins with high barrier properties. In particular, the main material of the refrigerant transport hoses in current car air conditioners is rubber, and if this main material could be replaced with resins with high barrier properties, weight reduction would be possible.
特開2011-58638号公報(特許文献1)には、ハイドロタルサイトなどの受酸剤を添加したポリアミド樹脂組成物を用いて得られる最内層を有する冷媒輸送ホースが記載されている。 JP 2011-58638 A (Patent Document 1) describes a refrigerant transport hose having an innermost layer obtained using a polyamide resin composition to which an acid acceptor such as hydrotalcite has been added.
特許文献1に記載の冷媒輸送ホースは、受酸剤を添加することにより、ポリアミドの加水分解を抑制することができるので、耐劣化性が高いが、柔軟性および耐冷媒透過性が必ずしも充分ではない。
The refrigerant transport hose described in
本発明は、柔軟性、耐冷媒透過性および耐劣化性が良好な冷媒輸送ホースを製造するのに用いられる熱可塑性樹脂組成物および冷媒輸送ホースを提供する。 The present invention provides a thermoplastic resin composition and a refrigerant transport hose that are used to manufacture a refrigerant transport hose that has good flexibility, refrigerant permeability resistance, and deterioration resistance.
本発明(I)は、熱可塑性樹脂を含むマトリックス中にエラストマーがドメインとして存在する海島構造を有する冷媒輸送ホース用熱可塑性樹脂組成物であって、熱可塑性樹脂組成物はエラストマー100質量部、熱可塑性樹脂30~100質量部ならびにハイドロタルサイト類および/またはマグネシウム・アルミニウム固溶体0.5~10質量部を含み、熱可塑性樹脂が熱可塑性樹脂100質量部を基準として50~100質量部のポリアミドを含み、エラストマーがポリイソブチレン骨格を有するエラストマーを含むことを特徴とする。
本発明(II)は、本発明(I)の冷媒輸送ホース用熱可塑性樹脂組成物からなる層を含む冷媒輸送ホースである。
The present invention (I) is a thermoplastic resin composition for a refrigerant transport hose, which has a sea-island structure in which an elastomer exists as domains in a matrix containing a thermoplastic resin, characterized in that the thermoplastic resin composition contains 100 parts by mass of an elastomer, 30 to 100 parts by mass of a thermoplastic resin, and 0.5 to 10 parts by mass of a hydrotalcite and/or a magnesium-aluminum solid solution, the thermoplastic resin contains 50 to 100 parts by mass of a polyamide based on 100 parts by mass of the thermoplastic resin, and the elastomer contains an elastomer having a polyisobutylene skeleton.
The present invention (II) is a refrigerant transport hose comprising a layer made of the thermoplastic resin composition for a refrigerant transport hose of the present invention (I).
本発明は以下の実施態様を含む。
[1]熱可塑性樹脂を含むマトリックス中にエラストマーがドメインとして存在する海島構造を有する冷媒輸送ホース用熱可塑性樹脂組成物であって、熱可塑性樹脂組成物はエラストマー100質量部、熱可塑性樹脂30~100質量部ならびにハイドロタルサイト類および/またはマグネシウム・アルミニウム固溶体0.5~10質量部を含み、熱可塑性樹脂が熱可塑性樹脂100質量部を基準として50~100質量部のポリアミドを含み、エラストマーがポリイソブチレン骨格を有するエラストマーを含む、冷媒輸送ホース用熱可塑性樹脂組成物。
[2]熱可塑性樹脂組成物が亜鉛華、フェニレンジアミン系またはキノリン系老化防止剤および加工助剤からなる群から選ばれる少なくとも1種を含む、[1]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[3]ポリアミドが、ポリアミド6、ポリアミド66、ポリアミド11、ポリアミド12、ポリアミド610、ポリアミド6/66共重合体、ポリアミド6/12共重合体、ポリアミド46、ポリアミド6T、ポリアミド9TおよびポリアミドMXD6からなる群から選ばれる少なくとも1種である、[1]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[4]ポリイソブチレン骨格を有するエラストマーが、ブチルゴム、ハロゲン化ブチルゴム、イソブチレン-モノアルキルスチレン共重合ゴム、ハロゲン化イソブチレン-モノアルキルスチレン共重合ゴム、およびスチレン-イソブチレン-スチレンブロック共重合体からなる群から選ばれる少なくとも1種である、[1]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[5]ハイドロタルサイト類および/またはマグネシウム・アルミニウム固溶体が100m2/g以上の比表面積を有する、[1]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[6]熱可塑性樹脂組成物が第1の脂肪酸金属塩および第1の脂肪酸金属塩よりも融点が低い第2の脂肪酸金属塩を更に含有している、[1]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[7]第1の脂肪酸金属塩の融点が150℃以上である、[6]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[8]第2の脂肪酸金属塩の融点が150℃未満である、[7]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[9]第1の脂肪酸金属塩が、エラストマー100質量部を基準として0.5~5.0質量部である、[6]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[10]第2の脂肪酸金属塩が、エラストマー100質量部を基準として0.5~5.0質量部である、[6]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[11]第1の脂肪酸金属塩の質量Wd1と第2の脂肪酸金属塩の質量Wd2との比Wd1/Wd2が0.5~5.0である、[6]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[12]第1の脂肪酸金属塩が、ステアリン酸カルシウム、12-ヒドロキシステアリン酸亜鉛および12-ヒドロキシステアリン酸リチウムからなる群から選ばれる少なくとも1種である、[6]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[13]第2の脂肪酸金属塩が、ステアリン酸亜鉛およびステアリン酸マグネシウムからなる群から選ばれる少なくとも1種である、[6]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[14][1]に記載の熱可塑性樹脂組成物からなる層を含む冷媒輸送ホース。
[15]冷媒輸送ホースが内層、補強層および外層を含み、内層が[1]に記載の熱可塑性樹脂組成物からなる層である、[14]に記載の冷媒輸送ホース。
[16]加硫ゴムからなる層を含まない[14]に記載の冷媒輸送ホース。
The present invention includes the following embodiments.
[1] A thermoplastic resin composition for a refrigerant transport hose, having an island-sea structure in which an elastomer exists as domains in a matrix containing a thermoplastic resin, the thermoplastic resin composition comprising 100 parts by mass of an elastomer, 30 to 100 parts by mass of a thermoplastic resin, and 0.5 to 10 parts by mass of a hydrotalcite and/or a magnesium-aluminum solid solution, the thermoplastic resin comprising 50 to 100 parts by mass of a polyamide based on 100 parts by mass of the thermoplastic resin, and the elastomer comprising an elastomer having a polyisobutylene skeleton.
[2] The thermoplastic resin composition for a refrigerant transport hose according to [1], wherein the thermoplastic resin composition contains at least one selected from the group consisting of zinc oxide, a phenylenediamine-based or quinoline-based antioxidant, and a processing aid.
[3] The thermoplastic resin composition for a refrigerant transport hose according to [1], wherein the polyamide is at least one selected from the group consisting of polyamide 6, polyamide 66, polyamide 11, polyamide 12, polyamide 610, polyamide 6/66 copolymer, polyamide 6/12 copolymer, polyamide 46, polyamide 6T, polyamide 9T and polyamide MXD6.
[4] The thermoplastic resin composition for a refrigerant transport hose according to [1], wherein the elastomer having a polyisobutylene skeleton is at least one selected from the group consisting of butyl rubber, halogenated butyl rubber, isobutylene-monoalkylstyrene copolymer rubber, halogenated isobutylene-monoalkylstyrene copolymer rubber, and styrene-isobutylene-styrene block copolymer.
[5] The thermoplastic resin composition for a refrigerant transport hose according to [1], wherein the hydrotalcites and/or magnesium-aluminum solid solution have a specific surface area of 100 m 2 /g or more.
[6] The thermoplastic resin composition for a refrigerant transport hose according to [1], further comprising a first fatty acid metal salt and a second fatty acid metal salt having a melting point lower than that of the first fatty acid metal salt.
[7] The thermoplastic resin composition for a refrigerant transport hose according to [6], wherein the melting point of the first fatty acid metal salt is 150°C or higher.
[8] The thermoplastic resin composition for a refrigerant transport hose according to [7], wherein the melting point of the second fatty acid metal salt is less than 150°C.
[9] The thermoplastic resin composition for a refrigerant transport hose according to [6], wherein the first fatty acid metal salt is 0.5 to 5.0 parts by mass based on 100 parts by mass of the elastomer.
[10] The thermoplastic resin composition for a refrigerant transport hose according to [6], wherein the second fatty acid metal salt is 0.5 to 5.0 parts by mass based on 100 parts by mass of the elastomer.
[11] The thermoplastic resin composition for a refrigerant transport hose according to [6], wherein the ratio Wd1/Wd2 of the mass Wd1 of the first fatty acid metal salt to the mass Wd2 of the second fatty acid metal salt is 0.5 to 5.0.
[12] The thermoplastic resin composition for a refrigerant transport hose according to [6], wherein the first fatty acid metal salt is at least one selected from the group consisting of calcium stearate, zinc 12-hydroxystearate, and lithium 12-hydroxystearate.
[13] The thermoplastic resin composition for a refrigerant transport hose according to [6], wherein the second fatty acid metal salt is at least one selected from the group consisting of zinc stearate and magnesium stearate.
[14] A refrigerant transport hose comprising a layer made of the thermoplastic resin composition according to [1].
[15] The refrigerant transport hose according to [14], which comprises an inner layer, a reinforcing layer and an outer layer, and the inner layer is a layer made of the thermoplastic resin composition according to [1].
[16] The refrigerant transport hose according to [14], which does not contain a layer made of vulcanized rubber.
本発明の冷媒輸送ホース用熱可塑性樹脂組成物は、柔軟性、耐冷媒透過性および耐劣化性に優れる。
本発明の冷媒輸送ホースは、柔軟性、耐冷媒透過性および耐劣化性に優れる。
The thermoplastic resin composition for a refrigerant transport hose of the present invention is excellent in flexibility, refrigerant permeation resistance and deterioration resistance.
The refrigerant transport hose of the present invention is excellent in flexibility, refrigerant permeation resistance and deterioration resistance.
本発明(I)は冷媒輸送ホース用熱可塑性樹脂組成物に関する。本発明の熱可塑性樹脂組成物は、冷媒輸送ホースを製造するために用いられる。本発明の熱可塑性樹脂組成物は、好ましくは、冷媒輸送ホースの内層を構成する材料として用いられる。 The present invention (I) relates to a thermoplastic resin composition for a refrigerant transport hose. The thermoplastic resin composition of the present invention is used to manufacture a refrigerant transport hose. The thermoplastic resin composition of the present invention is preferably used as a material constituting the inner layer of the refrigerant transport hose.
本発明の熱可塑性樹脂組成物は、熱可塑性樹脂を含むマトリックス中にエラストマーがドメインとして存在する海島構造を有する。海島構造を有することにより、熱可塑性樹脂組成物が柔軟性を有することができる。海島構造を得るには、混練中にゴムを架橋(動的架橋)する。 The thermoplastic resin composition of the present invention has an island-in-sea structure in which an elastomer exists as domains in a matrix containing a thermoplastic resin. The island-in-sea structure allows the thermoplastic resin composition to have flexibility. To obtain the island-in-sea structure, the rubber is crosslinked (dynamic crosslinking) during kneading.
本発明の熱可塑性樹脂組成物は、エラストマー100質量部、熱可塑性樹脂30~100質量部ならびにハイドロタルサイト類および/またはマグネシウム・アルミニウム固溶体0.5~10質量部を含む。 The thermoplastic resin composition of the present invention contains 100 parts by mass of elastomer, 30 to 100 parts by mass of thermoplastic resin, and 0.5 to 10 parts by mass of hydrotalcites and/or magnesium-aluminum solid solution.
エラストマーとは、常温でゴム弾性を示す高分子物質をいう。
エラストマーは、ポリイソブチレン骨格を有するエラストマーを含む。
ポリイソブチレン骨格とは、複数のイソブチレンが重合して形成された化学構造、すなわち-[-CH2-C(CH3)2-]n-(ただし、nは2以上の整数である。)で表される化学構造をいう。
ポリイソブチレン骨格を有するエラストマーは、ポリイソブチレン骨格を有する限り限定されないが、好ましくは、ブチルゴム(IIR)、ハロゲン化ブチルゴム、イソブチレン-モノアルキルスチレン共重合ゴム、ハロゲン化イソブチレン-モノアルキルスチレン共重合ゴムおよびスチレン-イソブチレン-スチレンブロック共重合体(SIBS)からなる群から選ばれる少なくとも1種である。イソブチレン-モノアルキルスチレン共重合ゴムは、例えばイソブチレン-p-メチルスチレン共重合ゴム(IPMS)を挙げることができる。ハロゲン化イソブチレン-モノアルキルスチレン共重合ゴムは、例えばハロゲン化イソブチレン-p-メチルスチレン共重合ゴムを挙げることができる。エラストマーは、より好ましくは臭素化イソブチレン-p-メチルスチレン共重合ゴム(BIMS)である。
エラストマーは、本発明の効果を阻害しない範囲で、ポリイソブチレン骨格を有するエラストマー以外のエラストマーを含んでもよい。
An elastomer is a polymeric substance that exhibits rubber elasticity at room temperature.
The elastomer includes an elastomer having a polyisobutylene backbone.
The polyisobutylene skeleton refers to a chemical structure formed by polymerization of a plurality of isobutylene units, that is, a chemical structure represented by --[--CH 2 --C(CH 3 ) 2 --] n -- (where n is an integer of 2 or more).
The elastomer having a polyisobutylene skeleton is not limited as long as it has a polyisobutylene skeleton, but is preferably at least one selected from the group consisting of butyl rubber (IIR), halogenated butyl rubber, isobutylene-monoalkylstyrene copolymer rubber, halogenated isobutylene-monoalkylstyrene copolymer rubber, and styrene-isobutylene-styrene block copolymer (SIBS). An example of the isobutylene-monoalkylstyrene copolymer rubber is isobutylene-p-methylstyrene copolymer rubber (IPMS). An example of the halogenated isobutylene-monoalkylstyrene copolymer rubber is halogenated isobutylene-p-methylstyrene copolymer rubber. The elastomer is more preferably brominated isobutylene-p-methylstyrene copolymer rubber (BIMS).
The elastomer may contain an elastomer other than the elastomer having a polyisobutylene skeleton, as long as the effects of the present invention are not impaired.
熱可塑性樹脂は、熱可塑性樹脂100質量部を基準として、50~100質量部のポリアミドを含み、好ましくは70~100質量部のポリアミドを含み、より好ましくは80~100質量部のポリアミドを含む。熱可塑性樹脂がポリアミドを含むことにより、ガスバリア性が確保できる。
ポリアミドは、限定するものではないが、好ましくは、ポリアミド6、ポリアミド66、ポリアミド11、ポリアミド12、ポリアミド610、ポリアミド6/66共重合体、ポリアミド6/12共重合体、ポリアミド46、ポリアミド6T、ポリアミド9TおよびポリアミドMXD6からなる群から選ばれる少なくとも1種である。
熱可塑性樹脂はポリアミド以外の熱可塑性樹脂を含むことができる。ポリアミド以外の熱可塑性樹脂としては、限定するものではないが、ポリエステル、ポリビニルアルコール、ポリケトンなどが挙げられる。
熱可塑性樹脂は、ポリアミド以外の熱可塑性樹脂を含むことができるが、好ましくはポリアミドのみを含む。
The thermoplastic resin contains 50 to 100 parts by mass of polyamide, preferably 70 to 100 parts by mass of polyamide, and more preferably 80 to 100 parts by mass of polyamide, based on 100 parts by mass of the thermoplastic resin. By containing polyamide in the thermoplastic resin, gas barrier properties can be ensured.
The polyamide is preferably, but not limited to, at least one selected from the group consisting of polyamide 6, polyamide 66, polyamide 11, polyamide 12, polyamide 610, polyamide 6/66 copolymer, polyamide 6/12 copolymer, polyamide 46, polyamide 6T, polyamide 9T, and polyamide MXD6.
The thermoplastic resin may include thermoplastic resins other than polyamide, including, but not limited to, polyester, polyvinyl alcohol, polyketone, and the like.
The thermoplastic resin may include thermoplastic resins other than polyamide, but preferably includes only polyamide.
熱可塑性樹脂組成物中の熱可塑性樹脂の含有量は、エラストマー100質量部を基準として、30~100質量部であり、好ましくは31~95質量部であり、より好ましくは31~80質量部である。熱可塑性樹脂の含有量が前記数値範囲内のとき、柔軟性と耐冷媒透過性の両立が可能になる。 The content of the thermoplastic resin in the thermoplastic resin composition is 30 to 100 parts by mass, preferably 31 to 95 parts by mass, and more preferably 31 to 80 parts by mass, based on 100 parts by mass of the elastomer. When the content of the thermoplastic resin is within the above numerical range, it is possible to achieve both flexibility and resistance to refrigerant permeation.
本発明の熱可塑性樹脂組成物は、ハイドロタルサイト類および/またはマグネシウム・アルミニウム固溶体を含む。
冷媒輸送ホースの内層にポリアミドを含む熱可塑性樹脂組成物を用いた場合、冷媒中のエステル系オイルのような潤滑剤の劣化などによって発生した酸が内層中のポリアミドの加水分解を促進し、内層の耐劣化性を低下させるが、ハイドロタルサイト類および/またはマグネシウム・アルミニウム固溶体を含むことにより、ハイドロタルサイト類および/またはマグネシウム・アルミニウム固溶体が酸を捕捉し、内層の耐劣化性の低下を抑制することができる。
ハイドロタルサイト類は、[M2+
1-xM3+
x(OH)2]x+[An-
x/n・mH2O]x-の一般式で表される不定比化合物である。M2+はMg2+,Mn2+,Fe2+,Co2+,Ni2+,Cu2+,Zn2+などの2価金属である。M3+はAl3+,Fe3+,Cr3+,Co3+,In3+などの3価金属である。An-はOH-,F-,Cl-,Br-,NO3
-,CO3
2-、SO4
2-,Fe(CN)6
3-,CH3COO―,シュウ酸イオン,サリチル酸イオンなどのn価のアニオンである。xは0<x≦0.33の範囲にある。
ハイドロタルサイト類の代表的鉱物は、Mg1-xAlx(OH)2(CO3)x/2・nH2Oの化学組成を有する鉱物である。ハイドロタルサイトの化学組成は(Mg6Al2(OH)2(CO3)16・4H2O)である。
ハイドロタルサイト類は、天然品と合成品があるが、本発明にはいずれのハイドロタルサイト類も使用することができる。
ハイドロタルサイト類は、市販されており、たとえば、セトラスホールディングス株式会社から、DHT(登録商標)-4C、DHT(登録商標)-4Aなどの商品名で入手することができる。
マグネシウム・アルミニウム固溶体とは、マグネシウム・アルミニウム・酸化物であり、脱水作用がある。マグネシウム・アルミニウム固溶体は、MgO含量が55~65%、Al2O3含量が30~40%であることが好ましい。マグネシウム・アルミニウム固溶体の化学組成をMgaAlbOcで表したときに、a=0.7、b=0.3、c=1.15のものが好ましい。マグネシウム・アルミニウム固溶体は、市販されており、たとえば、セトラスホールディングス株式会社から、KW-2000、KW-2100、KW-2200などの商品名で入手することができる。
ハイドロタルサイト類および/またはマグネシウム・アルミニウム固溶体は、100m2/g以上の比表面積を有することが好ましく、100~200m2/gの比表面積を有することが好ましい。ハイドロタルサイト類および/またはマグネシウム・アルミニウム固溶体の比表面積が前記数値範囲内のとき、熱可塑性樹脂組成物の耐劣化性が向上する。
ハイドロタルサイト類および/またはマグネシウム・アルミニウム固溶体は、マトリックスとドメインのいずれに含まれていてもよいが、マトリックスに含まれていることが好ましい。
The thermoplastic resin composition of the present invention contains hydrotalcites and/or a magnesium-aluminum solid solution.
When a thermoplastic resin composition containing polyamide is used for the inner layer of a refrigerant transport hose, acid generated due to deterioration of a lubricant such as an ester-based oil in the refrigerant promotes hydrolysis of the polyamide in the inner layer and reduces the deterioration resistance of the inner layer. However, by containing hydrotalcites and/or magnesium-aluminum solid solution, the hydrotalcites and/or magnesium-aluminum solid solution can capture the acid and suppress the decrease in the deterioration resistance of the inner layer.
Hydrotalcites are non-stoichiometric compounds represented by the general formula: [M2 + 1- xM3+ x (OH) 2 ] x+ [An - x/ n.mH2O ] x- . M2+ is a divalent metal such as Mg2 + , Mn2 + , Fe2 + , Co2 + , Ni2 + , Cu2 + , or Zn2 + . M3 + is a trivalent metal such as Al3 + , Fe3 + , Cr3 + , Co3 + , or In3 + . A n- is an n-valent anion such as OH - , F - , Cl - , Br - , NO 3 - , CO 3 2- , SO 4 2- , Fe(CN) 6 3- , CH 3 COO - , oxalate ion, salicylate ion, etc. x is in the range of 0<x≦0.33.
A representative mineral of hydrotalcites is a mineral having a chemical composition of Mg 1-x Al x (OH) 2 (CO 3 ) x /2.nH 2 O. The chemical composition of hydrotalcite is (Mg 6 Al 2 (OH) 2 (CO 3 ) 16.4H 2 O).
Hydrotalcites include natural and synthetic products, and either type of hydrotalcite can be used in the present invention.
Hydrotalcites are commercially available and can be obtained, for example, from Setras Holdings Co., Ltd. under the trade names DHT (registered trademark)-4C, DHT (registered trademark)-4A, and the like.
The magnesium aluminum solid solution is a magnesium aluminum oxide and has a dehydrating effect. The magnesium aluminum solid solution preferably has an MgO content of 55 to 65% and an Al 2 O 3 content of 30 to 40%. When the chemical composition of the magnesium aluminum solid solution is expressed as Mg a Al b O c , it is preferable that a = 0.7, b = 0.3, and c = 1.15. The magnesium aluminum solid solution is commercially available, and can be obtained, for example, from Setras Holdings Co., Ltd. under the trade names KW-2000, KW-2100, KW-2200, etc.
The hydrotalcites and/or magnesium aluminum solid solution preferably have a specific surface area of 100 m2 /g or more, and more preferably 100 to 200 m2 /g. When the specific surface area of the hydrotalcites and/or magnesium aluminum solid solution is within the above range, the deterioration resistance of the thermoplastic resin composition is improved.
The hydrotalcites and/or magnesium-aluminum solid solutions may be contained in either the matrix or the domains, but are preferably contained in the matrix.
熱可塑性樹脂組成物中のハイドロタルサイト類および/またはマグネシウム・アルミニウム固溶体の含有量は、エラストマー100質量部を基準として、0.5~10質量部であり、好ましくは0.5~8質量部であり、より好ましくは0.5~6質量部である。ハイドロタルサイト類および/またはマグネシウム・アルミニウム固溶体の含有量が少なすぎると、熱可塑性樹脂組成物の耐劣化性が不充分となる。ハイドロタルサイト類および/またはマグネシウム・アルミニウム固溶体の含有量が多すぎると、疲労性や耐久性が悪くなる。
熱可塑性樹脂組成物は、ハイドロタルサイト類とマグネシウム・アルミニウム固溶体のいずれか一方を含んでもよいし、両方を含んでもよい。熱可塑性樹脂組成物が両方を含む場合、ハイドロタルサイト類の含有量とマグネシウム・アルミニウム固溶体の含有量の合計が、エラストマー100質量部を基準として、0.5~10質量部である。
The content of hydrotalcites and/or magnesium-aluminum solid solution in the thermoplastic resin composition is 0.5 to 10 parts by mass, preferably 0.5 to 8 parts by mass, and more preferably 0.5 to 6 parts by mass, based on 100 parts by mass of elastomer. If the content of hydrotalcites and/or magnesium-aluminum solid solution is too low, the deterioration resistance of the thermoplastic resin composition becomes insufficient. If the content of hydrotalcites and/or magnesium-aluminum solid solution is too high, fatigue resistance and durability become poor.
The thermoplastic resin composition may contain either or both of hydrotalcites and magnesium-aluminum solid solution. When the thermoplastic resin composition contains both, the total content of the hydrotalcites and the magnesium-aluminum solid solution is 0.5 to 10 parts by mass based on 100 parts by mass of the elastomer.
本発明の熱可塑性樹脂組成物は、好ましくは、亜鉛華、フェニレンジアミン系またはキノリン系老化防止剤および加工助剤からなる群から選ばれる少なくとも1種を含む。亜鉛華、フェニレンジアミン系またはキノリン系老化防止剤および加工助剤からなる群から選ばれる少なくとも1種を含むことにより、熱可塑性樹脂組成物の押出加工性が向上する。亜鉛華、フェニレンジアミン系またはキノリン系老化防止剤および加工助剤の3種の添加剤は、そのうちの1種のみを含んでもよいし、そのうちのいずれか2種を含んでもよいし、3種すべてを含んでもよい。 The thermoplastic resin composition of the present invention preferably contains at least one selected from the group consisting of zinc oxide, phenylenediamine or quinoline antioxidants, and processing aids. By containing at least one selected from the group consisting of zinc oxide, phenylenediamine or quinoline antioxidants, and processing aids, the extrusion processability of the thermoplastic resin composition is improved. The three additives of zinc oxide, phenylenediamine or quinoline antioxidants, and processing aids may contain only one of them, any two of them, or all three of them.
亜鉛華は、酸化亜鉛ともいう。
亜鉛華は、粘度安定剤として機能し、熱可塑性樹脂組成物が亜鉛華を含むことにより、熱可塑性樹脂組成物を押出成形する際に粘度の上昇が抑えられ、滞留物発生を効果的に減らすことができるので、加工性が良好になる。
亜鉛華は、市販されており、たとえば、正同化学工業株式会社から、酸化亜鉛3種などの商品名で入手することができる。
亜鉛華の含有量は、所望の効果が得られる限り限定されないが、熱可塑性樹脂とエラストマーの合計量100質量部を基準として、好ましくは0.1~30質量部であり、より好ましくは0.5~20質量部であり、さらに好ましくは0.5~6質量部である。
亜鉛華はマトリックスとドメインのいずれに含まれていてもよいが、亜鉛華の50質量%以上がマトリックスに含まれることが好ましい。亜鉛華の50質量%以上がマトリックスに含まれることにより、熱可塑性樹脂組成物を押出成形する際に粘度の上昇が抑えられ、滞留物発生を効果的に減らすことができるので、加工性が良好になる。
Zinc oxide is also known as zinc white.
Zinc oxide functions as a viscosity stabilizer, and by including zinc oxide in the thermoplastic resin composition, an increase in viscosity during extrusion molding of the thermoplastic resin composition can be suppressed, and the occurrence of retained matter can be effectively reduced, resulting in good processability.
Zinc oxide is commercially available, for example, from Seido Chemical Industry Co., Ltd. under the trade name
The content of zinc oxide is not limited as long as the desired effect is obtained, but is preferably 0.1 to 30 parts by mass, more preferably 0.5 to 20 parts by mass, and even more preferably 0.5 to 6 parts by mass, based on 100 parts by mass of the total amount of the thermoplastic resin and the elastomer.
Zinc white may be contained in either the matrix or the domain, but it is preferable that 50% by mass or more of zinc white is contained in the matrix. By containing 50% by mass or more of zinc white in the matrix, an increase in viscosity during extrusion molding of the thermoplastic resin composition can be suppressed and the occurrence of retained matter can be effectively reduced, resulting in good processability.
フェニレンジアミン系またはキノリン系老化防止剤は、老化防止剤および/または架橋剤として機能し、熱可塑性樹脂組成物の耐熱老化性を向上させ、押出加工性の向上に寄与する。
フェニレンジアミン系老化防止剤とは、二級アミンを置換基として2つ有する芳香族環を分子構造に持つ老化防止剤をいうが、好ましくは、N-フェニル-N′-(1,3-ジメチルブチル)-p-フェニレンジアミン、N-フェニル-N′-(1-メチルヘプチル)-p-フェニレンジアミン、N-フェニル-N′-イソプロピル-p-フェニレンジアミン、N,N′-ジ-2-ナフチル-p-フェニレンジアミンおよびN,N′-ジフェニル-p-フェニレンジアミンからなる群から選ばれる少なくとも1種であり、より好ましくはN-フェニル-N′-(1,3-ジメチルブチル)-p-フェニレンジアミンである。
フェニレンジアミン系老化防止剤は、市販されており、たとえば、Solutia社などから、6PPDの商品名で入手することができる。
キノリン系老化防止剤とは、キノリン骨格を分子構造に持つ老化防止剤をいうが、好ましくは、2,2,4-トリメチル-1,2-ジヒドロキノリン重合体である。
キノリン系老化防止剤は、市販されており、たとえば、大内新興化学工業株式会社から「ノクラック」(登録商標)224などの商品名で入手することができる。
熱可塑性樹脂組成物中のフェニレンジアミン系老化防止剤またはキノリン系老化防止剤の含有量(フェニレンジアミン系老化防止剤とキノリン系老化防止剤の両方を含む場合は、フェニレンジアミン系老化防止剤の含有量とキノリン系老化防止剤の含有量の合計)は、所望の効果が得られる限り限定されないが、熱可塑性樹脂とエラストマーの合計量100質量部を基準として、好ましくは0.1~10質量部であり、より好ましくは0.1~5.0質量部である。
フェニレンジアミン系またはキノリン系老化防止剤は、マトリックスとドメインのいずれに含まれていてもよいが、ドメインに含まれていることが好ましい。
The phenylenediamine-based or quinoline-based antioxidant functions as an antioxidant and/or a crosslinking agent, improves the heat aging resistance of the thermoplastic resin composition, and contributes to improving the extrusion processability.
The phenylenediamine-based antioxidant refers to an antioxidant having in its molecular structure an aromatic ring having two secondary amines as substituents, and is preferably at least one selected from the group consisting of N-phenyl-N'-(1,3-dimethylbutyl)-p-phenylenediamine, N-phenyl-N'-(1-methylheptyl)-p-phenylenediamine, N-phenyl-N'-isopropyl-p-phenylenediamine, N,N'-di-2-naphthyl-p-phenylenediamine and N,N'-diphenyl-p-phenylenediamine, more preferably N-phenyl-N'-(1,3-dimethylbutyl)-p-phenylenediamine.
Phenylenediamine-based antioxidants are commercially available, for example, from Solutia under the trade name 6PPD.
The quinoline-based antioxidant refers to an antioxidant having a quinoline skeleton in its molecular structure, and is preferably a 2,2,4-trimethyl-1,2-dihydroquinoline polymer.
Quinoline-based antioxidants are commercially available and can be obtained, for example, from Ouchi Shinko Chemical Industry Co., Ltd. under the trade name "Nocrac" (registered trademark) 224.
The content of the phenylenediamine-based antioxidant or quinoline-based antioxidant in the thermoplastic resin composition (in the case where both a phenylenediamine-based antioxidant and a quinoline-based antioxidant are contained, the total content of the phenylenediamine-based antioxidant and the quinoline-based antioxidant) is not limited as long as the desired effects can be obtained, but is preferably 0.1 to 10 parts by mass, and more preferably 0.1 to 5.0 parts by mass, based on 100 parts by mass of the total amount of the thermoplastic resin and the elastomer.
The phenylenediamine or quinoline antioxidant may be contained in either the matrix or the domain, but is preferably contained in the domain.
加工助剤は、熱可塑性樹脂組成物の押出加工性の改善に寄与する。
加工助剤は、特に限定するものではないが、好ましくは、脂肪酸、脂肪酸金属塩、脂肪酸エステルおよび脂肪酸アミドから選ばれる少なくとも1種である。
脂肪酸としては、ステアリン酸、パルミチン酸、ラウリン酸、オレイン酸、リノール酸などが挙げられるが、好ましくはステアリン酸である。
脂肪酸金属塩としては、ステアリン酸カルシウム、ステアリン酸アルミニウム、12-ヒドロキシステアリン酸亜鉛、12-ヒドロキシステアリン酸リチウム、ステアリン酸カリウム、ステアリン酸亜鉛、ステアリン酸マグネシウム、ステアリン酸ナトリウムなどが挙げられる。
脂肪酸エステルとしては、グリセリンモノステアレート、ソルビタンステアレート、ステアリルステアレート、エチレングリコールジステアレートなどが挙げられる。
脂肪酸アミドとしては、ステアリン酸モノアミド、オレイン酸モノアミド、エチレンビスステアリン酸アミドなどが挙げられる。
熱可塑性樹脂組成物中の加工助剤の含有量は、所望の効果が得られる限り限定されないが、熱可塑性樹脂とエラストマーの合計量100質量部を基準として、好ましくは0.2~10質量部であり、より好ましくは1~8質量部であり、さらに好ましくは1~5質量部である。
加工助剤は、マトリックスとドメインのいずれに含まれていてもよいが、マトリックスに含まれていることが好ましい。
The processing aid contributes to improving the extrusion processability of the thermoplastic resin composition.
The processing aid is not particularly limited, but is preferably at least one selected from fatty acids, fatty acid metal salts, fatty acid esters, and fatty acid amides.
Examples of fatty acids include stearic acid, palmitic acid, lauric acid, oleic acid, and linoleic acid, with stearic acid being preferred.
Examples of fatty acid metal salts include calcium stearate, aluminum stearate, zinc 12-hydroxystearate, lithium 12-hydroxystearate, potassium stearate, zinc stearate, magnesium stearate, and sodium stearate.
Examples of fatty acid esters include glycerin monostearate, sorbitan stearate, stearyl stearate, and ethylene glycol distearate.
Examples of the fatty acid amide include stearic acid monoamide, oleic acid monoamide, and ethylene bisstearic acid amide.
The content of the processing aid in the thermoplastic resin composition is not limited as long as the desired effect is obtained, but is preferably 0.2 to 10 parts by mass, more preferably 1 to 8 parts by mass, and even more preferably 1 to 5 parts by mass, based on 100 parts by mass of the total amount of the thermoplastic resin and the elastomer.
The processing aid may be contained in either the matrix or the domain, but is preferably contained in the matrix.
本発明において、熱可塑性樹脂組成物は、第1の脂肪酸金属塩および第1の脂肪酸金属塩よりも融点が低い第2の脂肪酸金属塩の両方を含んでいることが好ましい。
加工助剤として高い融点を有する第1の脂肪酸金属塩を添加することで、熱可塑性樹脂とエラストマーとのアロイの混練・押出しを行う際の温度において、第1の脂肪酸金属塩が良好な運動性を有し、加工助剤として高い作用を有するが、第1の脂肪酸金属塩は、冷媒輸送ホースの使用温度(例えば150℃以下)においては分子の運動性が不十分であり、受酸剤としての作用は限定的である。受酸効果を増強のため、脂肪酸金属塩を増量させるだけでは、柔軟性は良化するものの、バリア性不足が懸念される。
低い融点を有する第2の金属脂肪酸塩は、冷媒輸送ホースの使用温度(例えば150℃以下)において分子の運動性が高く、受酸剤として高い効果を発揮しうる。
本発明では、高い融点を有する第1の脂肪酸金属塩に加えて低い融点を有する第2の脂肪酸金属塩を更に添加することで、冷媒輸送ホース使用温度において柔軟性とバリア性を損なわずに耐加水分解性を向上させた。
In the present invention, the thermoplastic resin composition preferably contains both a first fatty acid metal salt and a second fatty acid metal salt having a melting point lower than that of the first fatty acid metal salt.
By adding the first fatty acid metal salt having a high melting point as a processing aid, the first fatty acid metal salt has good mobility at the temperature when the alloy of the thermoplastic resin and the elastomer is kneaded and extruded, and has a high effect as a processing aid, but the first fatty acid metal salt has insufficient molecular mobility at the operating temperature of the refrigerant transport hose (for example, 150°C or lower), and its effect as an acid acceptor is limited. Simply increasing the amount of fatty acid metal salt to enhance the acid-accepting effect improves flexibility, but there is a concern that the barrier property may be insufficient.
The second metal fatty acid salt having a low melting point has high molecular mobility at the operating temperature of the refrigerant transport hose (for example, 150° C. or lower), and can be highly effective as an acid acceptor.
In the present invention, by further adding a second fatty acid metal salt having a low melting point in addition to a first fatty acid metal salt having a high melting point, it is possible to improve hydrolysis resistance without impairing flexibility and barrier properties at the operating temperature of the refrigerant transport hose.
熱可塑性樹脂組成物の加工性及び耐劣化性の観点から、第1の脂肪酸金属塩の融点は、150℃以上であることが好ましい。また、同様の観点から、第2の脂肪酸金属塩の融点は、150℃未満であることが好ましい。第1の脂肪酸金属塩の融点は、150℃以上、160℃以上、170℃以上、180℃以上、190℃以上、200℃以上、又は210℃以上であってよい。他方、第2の脂肪酸金属塩の融点は、150℃未満、145℃以下、140℃以下、135℃以下、130℃以下、又は125℃以下であってよい。 From the viewpoint of processability and deterioration resistance of the thermoplastic resin composition, the melting point of the first fatty acid metal salt is preferably 150°C or higher. From the same viewpoint, the melting point of the second fatty acid metal salt is preferably less than 150°C. The melting point of the first fatty acid metal salt may be 150°C or higher, 160°C or higher, 170°C or higher, 180°C or higher, 190°C or higher, 200°C or higher, or 210°C or higher. On the other hand, the melting point of the second fatty acid metal salt may be less than 150°C, 145°C or lower, 140°C or lower, 135°C or lower, 130°C or lower, or 125°C or lower.
柔軟性、バリア性および加工性の観点から、熱可塑性樹脂組成物中の第1の脂肪酸金属塩は、エラストマー100質量部を基準として0.5~5.0質量部であることが好ましい。熱可塑性樹脂組成物中の第1の脂肪酸金属塩は、エラストマー100質量部を基準として、より好ましくは1.0~3.0質量部、さらに好ましくは2.0~2.5質量部である。 From the viewpoints of flexibility, barrier properties, and processability, the first fatty acid metal salt in the thermoplastic resin composition is preferably 0.5 to 5.0 parts by mass based on 100 parts by mass of elastomer. The first fatty acid metal salt in the thermoplastic resin composition is more preferably 1.0 to 3.0 parts by mass, and even more preferably 2.0 to 2.5 parts by mass based on 100 parts by mass of elastomer.
耐劣化性の観点から、熱可塑性樹脂組成物中の第2の脂肪酸金属塩は、エラストマー100質量部を基準として0.5~5.0質量部であることが好ましい。熱可塑性樹脂組成物中の第2の脂肪酸金属塩は、エラストマー100質量部を基準として、より好ましくは0.5~2.0質量部、さらに好ましくは0.5~1.0質量部である。 From the viewpoint of deterioration resistance, the second fatty acid metal salt in the thermoplastic resin composition is preferably 0.5 to 5.0 parts by mass based on 100 parts by mass of elastomer. The second fatty acid metal salt in the thermoplastic resin composition is more preferably 0.5 to 2.0 parts by mass, and even more preferably 0.5 to 1.0 part by mass based on 100 parts by mass of elastomer.
柔軟性、バリア性、加工性および耐劣化性のバランスの観点から、第1の脂肪酸金属塩の質量Wd1と第2の脂肪酸金属塩の質量Wd2との比Wd1/Wd2が0.5~5.0であることが好ましい。 From the viewpoint of a balance between flexibility, barrier properties, processability, and resistance to deterioration, it is preferable that the ratio Wd1/Wd2 of the mass Wd1 of the first fatty acid metal salt to the mass Wd2 of the second fatty acid metal salt is 0.5 to 5.0.
第1の脂肪酸金属塩は、ステアリン酸カルシウム(融点:155±5℃)、12-ヒドロキシステアリン酸亜鉛(融点:150±10)および12-ヒドロキシステアリン酸リチウム(融点:212±10)からなる群から選ばれる少なくとも1種であることが好ましい。
また、第2の脂肪酸金属塩は、ステアリン酸亜鉛(融点:125±5℃)およびステアリン酸マグネシウム(融点:145±5℃)からなる群から選ばれる少なくとも1種であることが好ましい。
The first fatty acid metal salt is preferably at least one selected from the group consisting of calcium stearate (melting point: 155±5° C.), zinc 12-hydroxystearate (melting point: 150±10° C.), and lithium 12-hydroxystearate (melting point: 212±10° C.).
The second fatty acid metal salt is preferably at least one selected from the group consisting of zinc stearate (melting point: 125±5° C.) and magnesium stearate (melting point: 145±5° C.).
熱可塑性樹脂組成物は、本発明の効果を阻害しない範囲で、前記した添加剤以外の添加剤を含むことができる。 The thermoplastic resin composition may contain additives other than those mentioned above, provided that they do not impair the effects of the present invention.
本発明の熱可塑性樹脂組成物は、好ましくは、冷媒、冷凍機油および水を含む冷媒含有組成物中で熱可塑性樹脂組成物を150℃で96時間処理した後の引張試験における破断伸び(処理後EB)が処理前の熱可塑性樹脂組成物の引張試験における破断伸び(処理前EB)の30~100%であることが好ましい。処理後EB/処理前EB×100[%]を、以下、「処理後EB残存率」という。処理後EB残存率は、より好ましくは35~100%であり、さらに好ましくは50~100%である。処理後EB残存率が前記数値範囲内にある熱可塑性樹脂組成物を用いて冷媒輸送ホースを作製すれば、耐劣化性に優れる冷媒輸送ホースを得ることができる。 The thermoplastic resin composition of the present invention preferably has a breaking elongation (post-treatment EB) in a tensile test after treating the thermoplastic resin composition in a refrigerant-containing composition containing a refrigerant, refrigerating machine oil, and water for 96 hours at 150°C, which is 30 to 100% of the breaking elongation (pre-treatment EB) in a tensile test of the thermoplastic resin composition before treatment. Post-treatment EB/pre-treatment EB x 100 [%] is hereinafter referred to as the "post-treatment EB residual rate." The post-treatment EB residual rate is more preferably 35 to 100%, and even more preferably 50 to 100%. If a refrigerant transport hose is produced using a thermoplastic resin composition having a post-treatment EB residual rate within the above numerical range, a refrigerant transport hose with excellent resistance to deterioration can be obtained.
破断伸び(EB)の測定は、次のように行う。
熱可塑性樹脂組成物を、200mm幅T型ダイス付40mmφ単軸押出機(株式会社プラ技研製)を用いて、シリンダーおよびダイスの温度を熱可塑性樹脂組成物中の最も融点の高いポリマー成分の融点+10℃に設定し、冷却ロール温度50℃、引き取り速度3m/minの条件で平均厚さ1.0mmのシートに成形し、成形されたシートをJIS 6号ダンベル形状に打ち抜き、熱可塑性樹脂組成物の試験片を作製する。
作製した熱可塑性樹脂組成物の試験片について、JIS K7161に準拠し、温度25℃、相対湿度50%、速度500mm/minで引張試験を行い、得られた応力ひずみ曲線から破断したときの伸びを求め、その伸びを破断伸び(EB)とする。
The measurement of the elongation at break (EB) is carried out as follows.
The thermoplastic resin composition is molded into a sheet having an average thickness of 1.0 mm using a 40 mmφ single-screw extruder equipped with a 200 mm wide T-type die (manufactured by Plagiken Co., Ltd.) with the cylinder and die temperatures set to the melting point of the polymer component with the highest melting point in the thermoplastic resin composition + 10°C, at a cooling roll temperature of 50°C and a take-up speed of 3 m/min. The molded sheet is punched out into a JIS No. 6 dumbbell shape to prepare test pieces of the thermoplastic resin composition.
A tensile test is performed on the prepared test piece of the thermoplastic resin composition in accordance with JIS K7161 at a temperature of 25°C, a relative humidity of 50%, and a speed of 500 mm/min. The elongation at break is determined from the obtained stress-strain curve, and this elongation is defined as the break elongation (EB).
処理後EBの測定方法は、次のとおりである。
破断伸びの測定のために作製したJIS 6号ダンベル形状の熱可塑性樹脂組成物の試験片を、定体積容器に、水、冷凍機油および冷媒とともに密閉封入し、所定温度時間加熱処理をする。封入量は、水:冷凍機油:冷媒=1:80:160の質量比である。
処理後、定体積容器から熱可塑性樹脂組成物の試験片を取り出し、その試験片について破断伸びを測定し、それを処理後EBとする。
処理後EB残存率の測定は、次のように行う。
未処理の熱可塑性樹脂組成物の試験片について、破断伸びを測定し、それを処理前EBとする。
処理後EB残存率は、次式により算出する。
処理後EB残存率(%)=処理後EB/処理前EB×100
The method for measuring EB after treatment is as follows.
A JIS No. 6 dumbbell-shaped test piece of the thermoplastic resin composition prepared for measuring the breaking elongation is sealed in a constant volume container together with water, refrigerating machine oil, and a refrigerant, and is subjected to a heat treatment at a predetermined temperature for a predetermined time. The amounts of the water, refrigerating machine oil, and refrigerant charged are in a mass ratio of 1:80:160.
After the treatment, a test piece of the thermoplastic resin composition is taken out of the constant volume container, and the breaking elongation of the test piece is measured, which is defined as the post-treatment EB.
The EB remaining rate after treatment is measured as follows.
The breaking elongation of a test piece of an untreated thermoplastic resin composition is measured, and this is defined as pre-treatment EB.
The EB remaining rate after treatment is calculated by the following formula.
EB remaining rate after processing (%)=EB after processing/EB before processing×100
本発明の熱可塑性樹脂組成物は、温度25℃における10%モジュラスが、好ましくは10MPa以下であり、より好ましくは2~10MPaであり、さらに好ましくは5~9MPaである。温度25℃における10%モジュラスが前記数値範囲内にある熱可塑性樹脂組成物を用いて冷媒輸送ホースを作製すれば、柔軟性に優れる冷媒輸送ホースを得ることができる。
10%モジュラスはJIS K7161に準拠して測定する。
The thermoplastic resin composition of the present invention preferably has a 10% modulus of 10 MPa or less, more preferably 2 to 10 MPa, and even more preferably 5 to 9 MPa at a temperature of 25° C. If a refrigerant transport hose is produced using a thermoplastic resin composition having a 10% modulus at a temperature of 25° C. within the above numerical range, a refrigerant transport hose with excellent flexibility can be obtained.
The 10% modulus is measured in accordance with JIS K7161.
本発明の熱可塑性樹脂組成物は、温度21℃および相対湿度50%における酸素透過係数が、好ましくは0.03cm3・mm/(m2・day・mmHg)以下であり、より好ましくは0.0001~0.0300cm3・mm/(m2・day・mmHg)であり、さらに好ましくは0.0050~0.0200cm3・mm/(m2・day・mmHg)である。温度21℃および相対湿度50%における酸素透過係数が前記数値範囲内にある熱可塑性樹脂組成物を用いて冷媒輸送ホースを作製すれば、耐冷媒透過性に優れる冷媒輸送ホースを得ることができる。
酸素透過係数とは、規定の温度・湿度条件下で、圧力1mmHgあたり、面積1m2あたりで厚さが1mmでの1日に透過する酸素量をいう。
The thermoplastic resin composition of the present invention has an oxygen permeability coefficient at a temperature of 21° C. and a relative humidity of 50% of preferably 0.03 cm3 ·mm/( m2 ·day·mmHg) or less, more preferably 0.0001 to 0.0300 cm3 ·mm/( m2 ·day·mmHg), and even more preferably 0.0050 to 0.0200 cm3 ·mm/( m2 ·day·mmHg). If a refrigerant transport hose is produced using a thermoplastic resin composition having an oxygen permeability coefficient at a temperature of 21° C. and a relative humidity of 50% within the above numerical range, a refrigerant transport hose having excellent refrigerant permeability resistance can be obtained.
The oxygen permeability coefficient refers to the amount of oxygen that permeates per day per 1 mmHg pressure, per 1 m2 area, and per 1 mm thickness under specified temperature and humidity conditions.
本発明(II)は冷媒輸送ホースに関する。
冷媒輸送ホースとは、エアコンディショナーなどの冷媒を輸送するためのホースをいう。本発明(II)の冷媒輸送ホースは、特に、自動車のエアコンディショナーの冷媒を輸送するためのホースに好適に用いられる。エアコンディショナーの冷媒としてはハイドロフルオロカーボン(HFC)、ハイドロフルオロオレフィン(HFO)、炭化水素、二酸化炭素、アンモニア、水などを挙げることができ、HFCとしてはR410A、R32、R404A、R407C、R507A、R134aなどが挙げられ、HFOとしてはR1234yf、R1234ze、1233zd、R1123、R1224yd、R1336mzzなどが挙げられ、炭化水素としてはメタン、エタン、プロパン、プロピレン、ブタン、イソブタン、ヘキサフルオロプロパン、ペンタンなどが挙げられる。
The present invention (II) relates to a hose for transporting a refrigerant.
The refrigerant transport hose refers to a hose for transporting refrigerant such as air conditioners. The refrigerant transport hose of the present invention (II) is particularly suitable for use as a hose for transporting refrigerant in automotive air conditioners. Examples of refrigerants for air conditioners include hydrofluorocarbons (HFCs), hydrofluoroolefins (HFOs), hydrocarbons, carbon dioxide, ammonia, and water. Examples of HFCs include R410A, R32, R404A, R407C, R507A, and R134a. Examples of HFOs include R1234yf, R1234ze, 1233zd, R1123, R1224yd, and R1336mzz. Examples of hydrocarbons include methane, ethane, propane, propylene, butane, isobutane, hexafluoropropane, and pentane.
図1に、本発明の冷媒輸送ホースの一実施形態の断面図を示す。ただし、本発明は図1に示されたものに限定されない。
冷媒輸送ホース1は、内層2、補強層3および外層4を含む。補強層3は内層2の外側に配置され、外層4は補強層3の外側に配置される。
Fig. 1 shows a cross-sectional view of one embodiment of a refrigerant transport hose of the present invention. However, the present invention is not limited to the one shown in Fig. 1.
The
本発明(II)の冷媒輸送ホースは、本発明(I)の熱可塑性樹脂組成物からなる層を含むことを特徴とする。図1においては、本発明(I)の熱可塑性樹脂組成物からなる層は内層2である。
内層2は、好ましくは、本発明(I)の熱可塑性樹脂組成物からなる。内層2が本発明(I)の熱可塑性樹脂組成物からなることにより、冷媒輸送ホースの耐冷媒透過性が向上する。
The refrigerant transport hose of the present invention (II) is characterized in that it comprises a layer made of the thermoplastic resin composition of the present invention (I). In Fig. 1, the layer made of the thermoplastic resin composition of the present invention (I) is an
The
内層の厚さは、特に制限されないが、たとえば、0.2~3mmであるとよい。 The thickness of the inner layer is not particularly limited, but may be, for example, 0.2 to 3 mm.
補強層は、内層と外層の間に設けられる層であり、補強層を形成しうる補強材料は、特に限定されるものではなく、有機材料、無機材料のいずれでもよい。たとえば、有機材料として、ポリマー(繊維材料)が挙げられ、ポリエステル、ポリアミド、アラミド、ビニロン、レーヨン、PBO(ポリパラフェニレンベンゾビスオキサゾール)、ポリケトン、ポリアリレート等が例示される。また、無機材料として、金属が挙げられ、ブラスメッキが施されたワイヤ、亜鉛メッキワイヤー等の硬鋼線が例示される。補強材料は表面処理されたものであってもよい。補強層は、耐疲労性能に優れ、コストパフォーマンスに優れるという観点から、ポリエステル系繊維が好ましい。補強層を有することによって、ホースの強度を確保し、耐圧性を優れたものにすることができる。補強層の厚さは、特に制限されないが、たとえば、0.3~3mmであるとよい。
補強層(補強材料)の形態としては、たとえば、スパイラル構造および/またはブレード構造に編組されたものが好ましく挙げられる。また、補強層は、1層の補強層または複数の補強層のいずれでもよい。
The reinforcing layer is a layer provided between the inner layer and the outer layer, and the reinforcing material that can form the reinforcing layer is not particularly limited, and may be either an organic material or an inorganic material. For example, the organic material may be a polymer (fiber material), such as polyester, polyamide, aramid, vinylon, rayon, PBO (polyparaphenylene benzobisoxazole), polyketone, polyarylate, etc. Examples of the inorganic material include metal, such as brass-plated wire and zinc-plated wire. The reinforcing material may be surface-treated. The reinforcing layer is preferably made of polyester-based fiber from the viewpoint of excellent fatigue resistance and excellent cost performance. By having the reinforcing layer, the strength of the hose can be ensured and the pressure resistance can be excellent. The thickness of the reinforcing layer is not particularly limited, but may be, for example, 0.3 to 3 mm.
The reinforcing layer (reinforcing material) may preferably be braided into a spiral structure and/or a braid structure, and may be a single reinforcing layer or a plurality of reinforcing layers.
外層4を構成する材料としては、限定するものではないが、熱可塑性エラストマー、加硫ゴムなどが挙げられ、好ましくは熱可塑性エラストマーである。熱可塑性エラストマーとしては、限定するものではないが、好ましくはポリオレフィンエラストマー、ポリエステルエラストマー、ポリアミドエラストマー、ポリウレタンエラストマーが挙げられる。さらに好ましくはポリプロピレンを用いた熱可塑性エラストマー、ポリアミド12を用いた熱可塑性エラストマーが挙げられる。
Materials constituting the
外層の厚さは、特に制限されないが、たとえば、0.2~3mmであるとよい。 The thickness of the outer layer is not particularly limited, but may be, for example, 0.2 to 3 mm.
冷媒輸送ホースは、好ましくは、加硫ゴムからなる層を含まない。加硫ゴムからなる層を含まないことにより、ホース製造工程が減少(具体的には加硫工程の省略)し、省エネルギーとなる。 The refrigerant transport hose preferably does not include a layer made of vulcanized rubber. By not including a layer made of vulcanized rubber, the number of hose manufacturing processes is reduced (specifically, the vulcanization process is omitted), resulting in energy savings.
冷媒輸送ホースの製造方法は、特に限定されないが、次のようにして製造することができる。まず内層(内管)を押出成形によりチューブ状に押出し、次いでそのチューブ上に補強材料を編組して補強層とし、さらにその補強層の上に外層(外管)を押出成形により被覆することで、冷媒輸送ホースを製造することができる。 The manufacturing method of the refrigerant transport hose is not particularly limited, but it can be manufactured as follows. First, the inner layer (inner tube) is extruded into a tube shape by extrusion molding, then a reinforcing material is braided on the tube to form a reinforcing layer, and the outer layer (outer tube) is further extruded onto the reinforcing layer to produce the refrigerant transport hose.
《実施例1~11および比較例1~3》
[原材料]
BIMS: エクソンモービル・ケミカル社製臭素化イソブチレン-p-メチルスチレン共重合体ゴム「EXXPRO」(登録商標)3745
酸変性POエラストマー: 三井化学株式会社製マレイン酸変性α-オレフィン共重合体「タフマー」(登録商標)MH7010
PA6: 宇部興産株式会社製ポリアミド6「UBEナイロン」(登録商標)1011FB
PA6/12: 宇部興産株式会社製ポリアミド6/12共重合体「UBEナイロン」(登録商標)7024B
PA12: 宇部興産株式会社製ポリアミド12「UBESTA」(登録商標)3012U
マグネシウム・アルミニウム固溶体: セトラスホールディングス株式会社製マグネシウム・アルミニウム固溶体KW-2200(比表面積:145m2/g)(「マグネシウム・アルミニウム固溶体」を以下「Mg・Al固溶体」ともいう。)
ハイドロタルサイト類: セトラスホールディングス株式会社製ハイドロタルサイト「DHT」(登録商標)-4C(比表面積:15m2/g)
亜鉛華: 正同化学工業株式会社製酸化亜鉛3種(酸化亜鉛をポリアミド6に混合したマスターバッチとして表に記載の亜鉛華分添加)
6PPD: Solutia社製フェニレンジアミン系老化防止剤「SANTOFLEX」(登録商標)6PPD(物質名:N-フェニル-N′-(1,3-ジメチルブチル)-p-フェニレンジアミン)
ステアリン酸カルシウム: 堺化学工業株式会社製ステアリン酸カルシウムSC-PG
ステアリン酸: 千葉脂肪酸株式会社製工業用ステアリン酸
Examples 1 to 11 and Comparative Examples 1 to 3
[raw materials]
BIMS: Brominated isobutylene-p-methylstyrene copolymer rubber "EXXPRO" (registered trademark) 3745 manufactured by ExxonMobil Chemical Corporation
Acid-modified PO elastomer: Maleic acid-modified α-olefin copolymer "Tafmer" (registered trademark) MH7010 manufactured by Mitsui Chemicals, Inc.
PA6: Polyamide 6 "UBE Nylon" (registered trademark) 1011FB manufactured by Ube Industries, Ltd.
PA6/12: Polyamide 6/12 copolymer "UBE Nylon" (registered trademark) 7024B manufactured by Ube Industries, Ltd.
PA12: Polyamide 12 "UBESTA" (registered trademark) 3012U manufactured by Ube Industries, Ltd.
Magnesium-aluminum solid solution: Magnesium-aluminum solid solution KW-2200 (specific surface area: 145 m 2 /g) manufactured by Setras Holdings Co., Ltd. (hereinafter, "magnesium-aluminum solid solution" is also referred to as "Mg.Al solid solution").
Hydrotalcites: Hydrotalcite "DHT" (registered trademark)-4C (specific surface area: 15 m 2 /g) manufactured by Setras Holdings Co., Ltd.
Zinc oxide: Three types of zinc oxide manufactured by Seido Chemical Industry Co., Ltd. (zinc oxide mixed with polyamide 6 as a master batch with the zinc oxide content listed in the table)
6PPD: Solutia's phenylenediamine-based antioxidant "SANTOFLEX" (registered trademark) 6PPD (substance name: N-phenyl-N'-(1,3-dimethylbutyl)-p-phenylenediamine)
Calcium stearate: Calcium stearate SC-PG manufactured by Sakai Chemical Industry Co., Ltd.
Stearic acid: Industrial stearic acid manufactured by Chiba Fatty Acid Co., Ltd.
(1)熱可塑性樹脂組成物の調製
各原材料を、表1および表2に示す配合比率で、二軸混練押出機(株式会社日本製鋼所製)に投入し、235℃で3分間混練した。混練物を押出機から連続的にストランド状に押出し、水冷後、カッターで切断することにより、ペレット状の熱可塑性樹脂組成物A1~A14を得た。
得られた熱可塑性樹脂組成物A1~A14について、処理後EB残存率、10%モジュラスおよび酸素透過係数を測定した。測定結果を表1および表2に示す。
(1) Preparation of Thermoplastic Resin Compositions The raw materials were charged into a twin-screw kneading extruder (manufactured by The Japan Steel Works, Ltd.) in the blending ratios shown in Tables 1 and 2, and kneaded for 3 minutes at 235° C. The kneaded product was continuously extruded from the extruder in the form of a strand, cooled with water, and cut with a cutter to obtain pellet-shaped thermoplastic resin compositions A1 to A14.
The thermoplastic resin compositions A1 to A14 thus obtained were measured for the post-treatment EB residual rate, 10% modulus and oxygen permeability coefficient. The measurement results are shown in Tables 1 and 2.
(2)外層用樹脂組成物の調製
IIR(エクソンモービル・ケミカル社製ブチルゴム「エクソンブチル」268)100質量部、架橋性樹脂(三菱ケミカル株式会社製シラン変性ポリプロピレン「リンクロン」(登録商標)XPM800HM)19質量部、ポリプロピレン(株式会社プライムポリマー製プロピレンホモポリマー「プライムポリプロ」(登録商標)J108M)19質量部、樹脂系架橋剤(日立化成株式会社製アルキルフェノール-ホルムアルデヒドレジン「ヒタノール」(登録商標)2501Y)3質量部、亜鉛華(正同化学工業株式会社製酸化亜鉛3種)6質量部および老化防止剤(Irganox 1010)5質量部を、二軸混練押出機(株式会社日本製鋼所製)に投入し、235℃で3分間混練した。混練後のペレットにおいて、シラノール縮合触媒(三菱ケミカル株式会社製シラン架橋剤マスターバッチ「触媒MB」PZ010)2質量部をドライブレンドにより添加して、外層用樹脂組成物B1を調製した。触媒MB添加後は30分以内に外層を押出した。
BIMS(エクソンモービル・ケミカル社製臭素化イソブチレン-p-メチルスチレン共重合体ゴム「EXXPRO」(登録商標)3745)100質量部、PA12(宇部興産株式会社製ポリアミド12「UBEナイロン」(登録商標)3012U)39質量部、亜鉛華(正同化学工業株式会社製酸化亜鉛3種)5質量部、6PPD(Solutia社製フェニレンジアミン系老化防止剤「SANTOFLEX」(登録商標)6PPD(物質名:N-フェニル-N′-(1,3-ジメチルブチル)-p-フェニレンジアミン))3質量部、ステアリン酸カルシウム(堺化学工業株式会社製ステアリン酸カルシウムSC-PG)1質量部およびステアリン酸(千葉脂肪酸株式会社製工業用ステアリン酸)1質量部を、二軸混練押出機(株式会社日本製鋼所製)に投入し、235℃で3分間混練して、外層用樹脂組成物B2を調製した。
(2) Preparation of Outer Layer Resin Composition 100 parts by mass of IIR (butyl rubber "Exxon Butyl" 268 manufactured by ExxonMobil Chemical Company), 19 parts by mass of crosslinkable resin (silane-modified polypropylene "Linkron" (registered trademark) XPM800HM manufactured by Mitsubishi Chemical Corporation), 19 parts by mass of polypropylene (propylene homopolymer "Prime Polypro" (registered trademark) J108M manufactured by Prime Polymer Co., Ltd.), 3 parts by mass of resin-based crosslinking agent (alkylphenol-formaldehyde resin "Hitanol" (registered trademark) 2501Y manufactured by Hitachi Chemical Co., Ltd.), 6 parts by mass of zinc oxide (
BIMS (ExxonMobil Chemical Corp., brominated isobutylene-p-methylstyrene copolymer rubber "EXXPRO" (registered trademark) 3745) 100 parts by mass, PA12 (Ube Industries, Ltd., polyamide 12 "UBE NYLON" (registered trademark) 3012U) 39 parts by mass, zinc oxide (Seido Chemical Industry Co., Ltd.,
(3)冷媒輸送ホースの作製
予め離型剤を塗布したマンドレル上に、前記(1)で調製した熱可塑性樹脂組成物を、押出機により表3および表4に示す厚さのチューブ状に押出した。その上に編組機を使用してポリエステルの補強糸を編組し、その上に、外層用樹脂組成物B1またはB2を押出機により表3および表4に示す厚さのチューブ状に押出して、マンドレルを抜き取ることで、内層/補強層/外層からなるホースを作製した。
作製したホースについて、耐冷媒透過性および柔軟性を評価した。評価結果を表3および表4に示す。
(3) Production of refrigerant transport hose The thermoplastic resin composition prepared in (1) above was extruded by an extruder onto a mandrel that had been previously coated with a release agent into a tubular shape having a thickness shown in Tables 3 and 4. A polyester reinforcing thread was braided on top of this using a braiding machine, and outer layer resin composition B1 or B2 was extruded by an extruder onto this into a tubular shape having a thickness shown in Tables 3 and 4, and the mandrel was removed to produce a hose consisting of an inner layer/reinforcing layer/outer layer.
The hoses thus produced were evaluated for refrigerant permeation resistance and flexibility. The evaluation results are shown in Tables 3 and 4.
測定・評価方法は、以下のとおりである。 The measurement and evaluation methods are as follows:
[破断伸び(EB)の測定]
熱可塑性樹脂組成物を、200mm幅T型ダイス付40mmφ単軸押出機(株式会社プラ技研製)を用いて、シリンダーおよびダイスの温度を熱可塑性樹脂組成物中の最も融点の高いポリマー成分の融点+10℃に設定し、冷却ロール温度50℃、引き取り速度3m/minの条件で平均厚さ1.0mmのシートに成形し、成形されたシートをJIS 6号ダンベル形状に打ち抜き、熱可塑性樹脂組成物の試験片を作製した。
作製した熱可塑性樹脂組成物の試験片について、JIS K7161に準拠し、温度25℃、相対湿度50%、速度500mm/minで引張試験を行い、得られた応力ひずみ曲線から破断したときの伸びを求め、その伸びを破断伸び(EB)とした。
[Measurement of breaking elongation (EB)]
The thermoplastic resin composition was molded into a sheet having an average thickness of 1.0 mm using a 40 mmφ single-screw extruder equipped with a 200 mm wide T-type die (manufactured by Plagiken Co., Ltd.) under conditions of a cylinder and die temperature set to the melting point of the polymer component with the highest melting point in the thermoplastic resin composition + 10°C, a cooling roll temperature of 50°C, and a take-up speed of 3 m/min. The molded sheet was punched out into a JIS No. 6 dumbbell shape to prepare test pieces of the thermoplastic resin composition.
The test pieces of the prepared thermoplastic resin composition were subjected to a tensile test in accordance with JIS K7161 at a temperature of 25°C, a relative humidity of 50%, and a speed of 500 mm/min. The elongation at break was determined from the obtained stress-strain curve, and this elongation was designated as the break elongation (EB).
[処理後EB残存率の測定]
破断伸びの測定のために作製したJIS 6号ダンベル形状の熱可塑性樹脂組成物の試験片を、定体積容器に、水、冷凍機油および冷媒とともに密閉封入し、所定温度時間加熱処理をした。封入量は、水:冷凍機油:冷媒=1:80:160の質量比である。
処理後、定体積容器から熱可塑性樹脂組成物の試験片を取り出し、その試験片について破断伸びを測定し、それを処理後EBとした。
未処理の熱可塑性樹脂組成物の試験片について、破断伸びを測定し、それを処理前EBとした。
処理後EB残存率は、次式により算出した。
処理後EB残存率(%)=処理後EB/処理前EB×100
[Measurement of EB Residual Rate after Treatment]
A JIS No. 6 dumbbell-shaped test piece of the thermoplastic resin composition prepared for measuring the breaking elongation was sealed in a constant volume container together with water, refrigerating machine oil, and a refrigerant, and subjected to a heat treatment at a predetermined temperature for a predetermined time. The amounts of the water, refrigerating machine oil, and refrigerant contained were in a mass ratio of 1:80:160.
After the treatment, a test piece of the thermoplastic resin composition was taken out of the constant volume container, and the elongation at break of the test piece was measured, which was defined as the EB after the treatment.
For the test piece of the untreated thermoplastic resin composition, the breaking elongation was measured, and this was defined as pre-treatment EB.
The EB remaining rate after treatment was calculated by the following formula.
EB remaining rate after processing (%)=EB after processing/EB before processing×100
[10%モジュラスの測定]
熱可塑性樹脂組成物を、200mm幅T型ダイス付40mmφ単軸押出機(株式会社プラ技研製)を用いて、シリンダーおよびダイスの温度を熱可塑性樹脂組成物中の最も融点の高いポリマー成分の融点+10℃に設定し、冷却ロール温度50℃、引き取り速度3m/minの条件で平均厚さ1.0mmのシートに成形した。
作製した平均厚さ1.0mmのシートを、JIS 6号ダンベル形状に打ち抜き、JIS K7161に準拠して、温度25℃、相対湿度50%、速度500mm/minで引張試験を行い、得られた応力ひずみ曲線から10%伸張時における応力を求め、10%モジュラスとした。
[Measurement of 10% modulus]
The thermoplastic resin composition was molded into a sheet having an average thickness of 1.0 mm using a 40 mmφ single-screw extruder equipped with a 200 mm wide T-type die (manufactured by Plagiken Co., Ltd.) under conditions of a cylinder and die temperature set to the melting point of the polymer component with the highest melting point in the thermoplastic resin composition + 10°C, a cooling roll temperature of 50°C, and a take-up speed of 3 m/min.
The prepared sheets having an average thickness of 1.0 mm were punched out into a JIS No. 6 dumbbell shape, and a tensile test was carried out in accordance with JIS K7161 at a temperature of 25°C, a relative humidity of 50%, and a speed of 500 mm/min. From the obtained stress-strain curve, the stress at 10% elongation was determined, and this was taken as the 10% modulus.
[酸素透過係数の測定]
熱可塑性樹脂組成物を、200mm幅T型ダイス付40mmφ単軸押出機(株式会社プラ技研製)を用いて、シリンダーおよびダイスの温度を熱可塑性樹脂組成物中の最も融点の高いポリマー成分の融点+10℃に設定し、冷却ロール温度50℃、引き取り速度3m/minの条件で平均厚さ0.2mmのシートに成形した。
作製したシートを切り出し、MOCON社製OXTRAN 1/50を用いて、温度21℃、相対湿度50%で、酸素透過係数を測定した。
[Measurement of oxygen permeability coefficient]
The thermoplastic resin composition was molded into a sheet having an average thickness of 0.2 mm using a 40 mmφ single-screw extruder equipped with a 200 mm wide T-type die (manufactured by Plagiken Co., Ltd.) under conditions of a cylinder and die temperature set to the melting point of the polymer component with the highest melting point in the thermoplastic resin composition + 10°C, a cooling roll temperature of 50°C, and a take-up speed of 3 m/min.
The prepared sheet was cut out, and the oxygen permeability coefficient was measured at a temperature of 21° C. and a relative humidity of 50
[耐冷媒透過性の評価]
SAE J2064 AUG2015に準拠して測定を行った。長さ1.07mのホースの試験サンプルの中に、試験サンプルの内容積1cm3あたり70%±3%の冷媒(HFO-1234yf)を封入した。この試験サンプルを80℃の雰囲気下に25日放置し、25日期間中の最後の所定期間(5日間~7日間)での1日あたりの質量の減少量(冷媒透過量)[kg/day]を測定し、この減少量を試験サンプルの内表面積で除した数値を、1年間あたりの数値に換算することで、冷媒透過係数[kg/(m2・year)]を算出した。冷媒透過係数の数値が小さい程、耐冷媒透過性に優れていることを意味する。この数値が6以下であれば、実用上十分な耐冷媒透過性を有していると評価できる。表3および表4では、この数値が6以下の場合を〇、この数値が6超の場合を×で示した。
[Evaluation of refrigerant permeability resistance]
Measurements were performed in accordance with SAE J2064 AUG2015. A test sample of a hose with a length of 1.07 m was filled with 70% ± 3% of refrigerant (HFO-1234yf) per 1 cm3 of the internal volume of the test sample. The test sample was left in an atmosphere of 80 ° C. for 25 days, and the mass loss per day (refrigerant permeation amount) [kg / day] during the last predetermined period (5 days to 7 days) during the 25-day period was measured, and the value obtained by dividing this loss by the inner surface area of the test sample was converted to a value per year to calculate the refrigerant permeability coefficient [kg / (m 2 · year)]. The smaller the value of the refrigerant permeability coefficient, the better the refrigerant permeability resistance. If this value is 6 or less, it can be evaluated as having sufficient refrigerant permeability resistance for practical use. In Tables 3 and 4, the value is indicated as ◯ when it is 6 or less, and × when it is more than 6.
[柔軟性の評価]
図2に示すように、ホースの試験サンプルSに対して、長手方向一方端部をクランプなどの固定具によって固定し、固定位置から所定長さL(120+ホース外径/2)×π[mm]だけ離間した他方端部にバネ秤を取り付けて引張り、破線で示す状態から実線で示す状態に試験サンプルSを半円弧状に屈曲させる。そして、ホース内側半径Rが120mmの屈曲状態において水平方向に引っ張っているバネ秤によって計測される引張力Fを評価指標とした。この引張力Fの値が小さい程、試験サンプルSは屈曲し易くて柔軟性に優れていることを意味する。表3および表4では、引張力Fが20N未満の場合を〇、引張力Fが20N以上の場合を×で示した。
[Flexibility evaluation]
As shown in Fig. 2, one end of the hose test sample S in the longitudinal direction is fixed by a fixture such as a clamp, and a spring balance is attached to the other end separated from the fixed position by a predetermined length L (120 + hose outer diameter / 2) x π [mm] and pulled, bending the test sample S in a semicircular arc from the state shown by the broken line to the state shown by the solid line. The tensile force F measured by the spring balance pulling the test sample S in the horizontal direction in the bent state with the hose inner radius R of 120 mm was used as an evaluation index. The smaller the value of this tensile force F, the easier the test sample S is to bend and the more flexible it is. In Tables 3 and 4, the case where the tensile force F is less than 20 N is indicated by ◯, and the case where the tensile force F is 20 N or more is indicated by x.
《実施例12~19および参考例1~3》
[原材料]
BIMS: エクソンモービル・ケミカル社製臭素化イソブチレン-p-メチルスチレン共重合体ゴム「EXXPRO」(登録商標)3745
SIBS: 株式会社カネカ製イソブチレン系熱可塑性エラストマー「SIBSTAR」(登録商標)
6PPD: Solutia社製フェニレンジアミン系老化防止剤「SANTOFLEX」(登録商標)6PPD(物質名:N-フェニル-N′-(1,3-ジメチルブチル)-p-フェニレンジアミン)
亜鉛華: 正同化学工業株式会社製酸化亜鉛3種(酸化亜鉛をポリアミド6に混合したマスターバッチとして表に記載の亜鉛華分添加)
PA6: 宇部興産株式会社製ポリアミド6「UBEナイロン」(登録商標)1011FB
PA6/12: 宇部興産株式会社製ポリアミド6/12共重合体「UBEナイロン」(登録商標)7024B
PA11: アルケマ株式会社製ポリアミド11「Rilsan」(登録商標)OTL
ハイドロタルサイト類: セトラスホールディングス株式会社製ハイドロタルサイト「DHT」(登録商標)-4C(比表面積:15m2/g)
ステアリン酸: 千葉脂肪酸株式会社製工業用ステアリン酸
ステアリン酸カルシウム: 堺化学工業株式会社製ステアリン酸カルシウムSC-PG(融点:155±5℃)
ステアリン酸亜鉛: 堺化学工業株式会社製ステアリン酸亜鉛SZ-PG(融点:125±5℃)
ステアリン酸マグネシウム: 堺化学工業株式会社製ステアリン酸マグネシウムSM-PG(融点:145±5℃)
Examples 12 to 19 and Reference Examples 1 to 3
[raw materials]
BIMS: Brominated isobutylene-p-methylstyrene copolymer rubber "EXXPRO" (registered trademark) 3745 manufactured by ExxonMobil Chemical Corporation
SIBS: Kaneka Corporation's isobutylene-based thermoplastic elastomer "SIBSTAR" (registered trademark)
6PPD: Solutia's phenylenediamine-based antioxidant "SANTOFLEX" (registered trademark) 6PPD (substance name: N-phenyl-N'-(1,3-dimethylbutyl)-p-phenylenediamine)
Zinc oxide: Three types of zinc oxide manufactured by Seido Chemical Industry Co., Ltd. (zinc oxide mixed with polyamide 6 as a master batch with the zinc oxide content listed in the table)
PA6: Polyamide 6 "UBE Nylon" (registered trademark) 1011FB manufactured by Ube Industries, Ltd.
PA6/12: Polyamide 6/12 copolymer "UBE Nylon" (registered trademark) 7024B manufactured by Ube Industries, Ltd.
PA11: Polyamide 11 "Rilsan" (registered trademark) OTL manufactured by Arkema Co., Ltd.
Hydrotalcites: Hydrotalcite "DHT" (registered trademark)-4C (specific surface area: 15 m 2 /g) manufactured by Setras Holdings Co., Ltd.
Stearic acid: Industrial stearic acid manufactured by Chiba Fatty Acid Co., Ltd. Calcium stearate: Calcium stearate SC-PG manufactured by Sakai Chemical Industry Co., Ltd. (melting point: 155±5°C)
Zinc stearate: Zinc stearate SZ-PG (melting point: 125±5°C) manufactured by Sakai Chemical Industry Co., Ltd.
Magnesium stearate: Magnesium stearate SM-PG (melting point: 145±5°C) manufactured by Sakai Chemical Industry Co., Ltd.
(1)熱可塑性樹脂組成物の調製
表5に示す条件に記載の材料を、各例に示す配合比率にて二軸混練機(株式会社日本製鋼所)に投入し、200~225℃で3分間混練した。得られた混練物を連続的にストランド状に押し出し、冷水後にカッターで切断することにより、ペレット状の熱可塑性樹脂組成物を得た。
(1) Preparation of Thermoplastic Resin Composition The materials described in the conditions in Table 5 were charged into a twin-screw kneader (Japan Steel Works, Ltd.) in the blending ratios shown in each example, and kneaded for 3 minutes at 200 to 225° C. The kneaded product obtained was continuously extruded into a strand shape, and cut with a cutter after cooling with water to obtain a thermoplastic resin composition in the form of pellets.
(2)フィルム成形
得られた熱可塑性樹脂組成物を、200mm幅T型ダイス付40mmφ単軸押出機(株式会社プラ技研)を用いて、シートに成形した。具体的には、シリンダーおよびダイスの温度を200~240℃に設定し、冷却ロール温度および引き取り速度を任意の条件に設定し、平均厚み1.0mmのシートを得た。
(2) Film Molding The obtained thermoplastic resin composition was molded into a sheet using a 40 mmφ single screw extruder with a 200 mm wide T-shaped die (Pla Giken Co., Ltd.) Specifically, the cylinder and die temperatures were set to 200 to 240° C., and the cooling roll temperature and take-up speed were set to arbitrary conditions to obtain a sheet with an average thickness of 1.0 mm.
[10%モジュラスの測定]
得られたシートを、JIS 6号ダンベル形状に打ち抜き、JIS K7161に準拠して、温度25℃、速度500mm/minの条件で引張試験を行い、得られた応力ひずみ曲線から10%伸張時における応力を求め、10%モジュラスとした。
[Measurement of 10% modulus]
The obtained sheet was punched out into a JIS No. 6 dumbbell shape and subjected to a tensile test in accordance with JIS K7161 at a temperature of 25°C and a speed of 500 mm/min. The stress at 10% elongation was determined from the obtained stress-strain curve and was taken as the 10% modulus.
[酸素透過係数の測定]
得られたシートを切り出し、MOCON社製OXTRAN 1/50を用いて、温度21℃、相対湿度50%で、酸素透過係数cm3・mm/(m2・day・mmHg)を測定した。
[Measurement of oxygen permeability coefficient]
The obtained sheet was cut out, and the oxygen permeability coefficient cm3 ·mm/( m2 ·day·mmHg) was measured at a temperature of 21° C. and a relative humidity of 50% using an
[混練エネルギーの測定]
熱可塑性樹脂組成物を製造する際における、二軸混練機の比エネルギー、すなわち混練における原料1kgあたりの混練機の電動機効率及び機械効率を加味した押出機電動機消費電力量(kWh/kg)を測定し、混練エネルギーとした。
[Measurement of kneading energy]
When producing a thermoplastic resin composition, the specific energy of the twin-screw kneader, i.e., the power consumption of the extruder motor (kWh/kg) taking into account the motor efficiency and mechanical efficiency of the kneader per kg of raw materials in kneading, was measured and used as the kneading energy.
[処理後EB残存率の測定]
得られたシートをJIS 6号ダンベル形状に打ち抜き試験片を作製した。
試験片に対して、JIS K7161に準拠し、温度25℃、相対湿度50%、速度500mm/minで引張試験を行い、得られた応力ひずみ曲線から破断したときの伸びを求め、その伸びを処理前破断伸び(EB)とした。
次いで冷媒、冷凍機油および水を含む冷媒含有組成物中で熱可塑性樹脂組成物を150℃で96時間処理した後の引張試験における破断伸び(処理後EB)を測定した。
EB残存率は、次式により算出した。
EB残存率(%)=処理後EB/処理前EB×100
[Measurement of EB Residual Rate after Treatment]
The obtained sheet was punched out into a JIS No. 6 dumbbell shape to prepare a test specimen.
The test pieces were subjected to a tensile test in accordance with JIS K7161 at a temperature of 25°C, a relative humidity of 50%, and a speed of 500 mm/min. The elongation at break was determined from the obtained stress-strain curve, and this elongation was defined as the elongation at break before treatment (EB).
Next, the thermoplastic resin composition was treated in a refrigerant-containing composition containing a refrigerant, a refrigerating machine oil and water at 150° C. for 96 hours, and then the breaking elongation (post-treatment EB) was measured in a tensile test.
The EB residual rate was calculated according to the following formula.
EB remaining rate (%)=EB after processing/EB before processing×100
製造の条件及び測定結果を、以下の表5に示した。なお、表5において、各例の10%モジュラス、酸素透過係数、混練エネルギー、及び処理後EB残存率の測定のEB残存率の値は、測定値ではなく参考例1における測定値を100とした場合の相対値として記載している。 The manufacturing conditions and measurement results are shown in Table 5 below. Note that in Table 5, the values of the 10% modulus, oxygen permeability coefficient, kneading energy, and EB residual rate after treatment for each example are not measured values but are listed as relative values when the measured value in Reference Example 1 is set to 100.
本開示は、以下の発明を包含する。
発明[1] 熱可塑性樹脂を含むマトリックス中にエラストマーがドメインとして存在する海島構造を有する冷媒輸送ホース用熱可塑性樹脂組成物であって、熱可塑性樹脂組成物はエラストマー100質量部、熱可塑性樹脂30~100質量部ならびにハイドロタルサイト類および/またはマグネシウム・アルミニウム固溶体0.5~10質量部を含み、熱可塑性樹脂が熱可塑性樹脂100質量部を基準として50~100質量部のポリアミドを含み、エラストマーがポリイソブチレン骨格を有するエラストマーを含む、冷媒輸送ホース用熱可塑性樹脂組成物。
発明[2] 熱可塑性樹脂組成物が亜鉛華、フェニレンジアミン系またはキノリン系老化防止剤および加工助剤からなる群から選ばれる少なくとも1種を含む、発明[1]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
発明[3] ポリアミドが、ポリアミド6、ポリアミド66、ポリアミド11、ポリアミド12、ポリアミド610、ポリアミド6/66共重合体、ポリアミド6/12共重合体、ポリアミド46、ポリアミド6T、ポリアミド9TおよびポリアミドMXD6からなる群から選ばれる少なくとも1種である、発明[1]または[2]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
発明[4] ポリイソブチレン骨格を有するエラストマーが、ブチルゴム、ハロゲン化ブチルゴム、イソブチレン-モノアルキルスチレン共重合ゴム、ハロゲン化イソブチレン-モノアルキルスチレン共重合ゴムおよびスチレン-イソブチレン-スチレンブロック共重合体からなる群から選ばれる少なくとも1種である、発明[1]~[3]のいずれか一つに記載の冷媒輸送ホース用熱可塑性樹脂組成物。
発明[5] ハイドロタルサイト類および/またはマグネシウム・アルミニウム固溶体が100m2/g以上の比表面積を有する、発明[1]~[4]のいずれか一つに記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[6] 第1の脂肪酸金属塩および第1の脂肪酸金属塩よりも融点が低い第2の脂肪酸金属塩を更に含有している、発明[1]~[5]のいずれか一つに記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[7] 第1の脂肪酸金属塩の融点が150℃以上である、発明[6]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[8] 第2の脂肪酸金属塩の融点が150℃未満である、発明[7]に記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[9] 第1の脂肪酸金属塩が、エラストマー100質量部を基準として0.5~5.0質量部である、発明[6]~[8]のいずれか一つに記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[10] 第2の脂肪酸金属塩が、エラストマー100質量部を基準として0.5~5.0質量部である、発明[6]~[9]のいずれか一つに記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[11] 第1の脂肪酸金属塩の質量Wd1と第2の脂肪酸金属塩の質量Wd2との比Wd1/Wd2が0.5~5.0である、発明[6]~[10]のいずれか一つに記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[12] 第1の脂肪酸金属塩が、ステアリン酸カルシウム、12-ヒドロキシステアリン酸亜鉛および12-ヒドロキシステアリン酸リチウムからなる群から選ばれる少なくとも1種である、発明[6]~[11]のいずれか一つに記載の冷媒輸送ホース用熱可塑性樹脂組成物。
[13] 第2の脂肪酸金属塩が、ステアリン酸亜鉛およびステアリン酸マグネシウムからなる群から選ばれる少なくとも1種である、発明[6]~[12]のいずれか一つに記載の冷媒輸送ホース用熱可塑性樹脂組成物。
発明[14] 発明[1]~[13]のいずれか一つに記載の熱可塑性樹脂組成物からなる層を含む冷媒輸送ホース。
発明[15] 冷媒輸送ホースが内層、補強層および外層を含み、内層が発明[1]~[13]のいずれか一つに記載の熱可塑性樹脂組成物からなる層である、発明[14]に記載の冷媒輸送ホース。
発明[16] 加硫ゴムからなる層を含まない発明[14]または[15]に記載の冷媒輸送ホース。
The present disclosure includes the following inventions.
Invention [1] A thermoplastic resin composition for a refrigerant transport hose, having an island-sea structure in which an elastomer exists as domains in a matrix containing a thermoplastic resin, the thermoplastic resin composition comprising 100 parts by mass of an elastomer, 30 to 100 parts by mass of a thermoplastic resin, and 0.5 to 10 parts by mass of a hydrotalcite and/or a magnesium-aluminum solid solution, the thermoplastic resin comprising 50 to 100 parts by mass of a polyamide based on 100 parts by mass of the thermoplastic resin, and the elastomer comprising an elastomer having a polyisobutylene skeleton.
Invention [2] The thermoplastic resin composition for a refrigerant transport hose according to Invention [1], wherein the thermoplastic resin composition comprises at least one selected from the group consisting of zinc oxide, a phenylenediamine-based or quinoline-based antioxidant, and a processing aid.
Invention [3] The thermoplastic resin composition for a refrigerant transport hose according to Invention [1] or [2], wherein the polyamide is at least one selected from the group consisting of polyamide 6, polyamide 66, polyamide 11, polyamide 12, polyamide 610, polyamide 6/66 copolymer, polyamide 6/12 copolymer, polyamide 46, polyamide 6T, polyamide 9T and polyamide MXD6.
Invention [4] The thermoplastic resin composition for a refrigerant transport hose according to any one of Inventions [1] to [3], wherein the elastomer having a polyisobutylene skeleton is at least one selected from the group consisting of butyl rubber, halogenated butyl rubber, isobutylene-monoalkylstyrene copolymer rubber, halogenated isobutylene-monoalkylstyrene copolymer rubber, and styrene-isobutylene-styrene block copolymer.
Invention [5] The thermoplastic resin composition for a refrigerant transport hose according to any one of Inventions [1] to [4], wherein the hydrotalcites and/or magnesium-aluminum solid solution have a specific surface area of 100 m 2 /g or more.
[6] The thermoplastic resin composition for a refrigerant transport hose according to any one of inventions [1] to [5], further comprising a first fatty acid metal salt and a second fatty acid metal salt having a melting point lower than that of the first fatty acid metal salt.
[7] The thermoplastic resin composition for a refrigerant transport hose according to invention [6], wherein the melting point of the first fatty acid metal salt is 150°C or higher.
[8] The thermoplastic resin composition for a refrigerant transport hose according to the invention [7], wherein the melting point of the second fatty acid metal salt is less than 150°C.
[9] The thermoplastic resin composition for a refrigerant transport hose according to any one of inventions [6] to [8], wherein the first fatty acid metal salt is 0.5 to 5.0 parts by mass based on 100 parts by mass of the elastomer.
[10] The thermoplastic resin composition for a refrigerant transport hose according to any one of inventions [6] to [9], wherein the second fatty acid metal salt is 0.5 to 5.0 parts by mass based on 100 parts by mass of the elastomer.
[11] The thermoplastic resin composition for refrigerant transport hose according to any one of inventions [6] to [10], wherein the ratio Wd1/Wd2 of the mass Wd1 of the first fatty acid metal salt to the mass Wd2 of the second fatty acid metal salt is 0.5 to 5.0.
[12] The thermoplastic resin composition for a refrigerant transport hose according to any one of inventions [6] to [11], wherein the first fatty acid metal salt is at least one selected from the group consisting of calcium stearate, zinc 12-hydroxystearate, and lithium 12-hydroxystearate.
[13] The thermoplastic resin composition for a refrigerant transport hose according to any one of inventions [6] to [12], wherein the second fatty acid metal salt is at least one selected from the group consisting of zinc stearate and magnesium stearate.
Invention [14] A refrigerant transport hose comprising a layer made of the thermoplastic resin composition according to any one of inventions [1] to [13].
Invention [15] The refrigerant transport hose according to invention [14], comprising an inner layer, a reinforcing layer and an outer layer, the inner layer being a layer made of the thermoplastic resin composition according to any one of inventions [1] to [13].
Invention [16] The refrigerant transport hose according to invention [14] or [15], which does not include a layer made of vulcanized rubber.
本発明の熱可塑性樹脂組成物は、冷媒輸送ホースの製造に好適に利用することができる。 The thermoplastic resin composition of the present invention can be suitably used for the manufacture of refrigerant transport hoses.
1 冷媒輸送ホース
2 内層
3 補強層
4 外層
F 引張力
L 所定長さ
R ホース内側半径
S 試験サンプル
REFERENCE SIGNS
Claims (16)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2023093276 | 2023-06-06 | ||
| JP2023-093276 | 2023-06-06 | ||
| JP2023-191647 | 2023-11-09 | ||
| JP2023191647A JP2024175638A (en) | 2023-06-06 | 2023-11-09 | Thermoplastic resin composition for refrigerant transport hose and refrigerant transport hose |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024252757A1 true WO2024252757A1 (en) | 2024-12-12 |
Family
ID=93795713
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2024/010917 Pending WO2024252757A1 (en) | 2023-06-06 | 2024-03-21 | Thermoplastic resin composition for refrigerant transport hose, and refrigerant transport hose |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2024252757A1 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013241547A (en) * | 2012-05-22 | 2013-12-05 | Bridgestone Corp | Resin composition and hose for transferring refrigerant |
| JP2018091356A (en) * | 2016-11-30 | 2018-06-14 | 住友理工株式会社 | Hose for refrigerant transport |
| JP2020105284A (en) * | 2018-12-26 | 2020-07-09 | 横浜ゴム株式会社 | Thermoplastic resin composition for refrigerant transportation piping, and method for producing the same |
-
2024
- 2024-03-21 WO PCT/JP2024/010917 patent/WO2024252757A1/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013241547A (en) * | 2012-05-22 | 2013-12-05 | Bridgestone Corp | Resin composition and hose for transferring refrigerant |
| JP2018091356A (en) * | 2016-11-30 | 2018-06-14 | 住友理工株式会社 | Hose for refrigerant transport |
| JP2020105284A (en) * | 2018-12-26 | 2020-07-09 | 横浜ゴム株式会社 | Thermoplastic resin composition for refrigerant transportation piping, and method for producing the same |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP7529967B2 (en) | Refrigerant Transport Hose | |
| US8580366B2 (en) | Hose for refrigerant transport use | |
| JP7529965B2 (en) | Resin composition for refrigerant transport hose and refrigerant transport hose | |
| JP5759532B2 (en) | Polyamide resin composition, method for producing the same, and refrigerant transport hose | |
| JP5497851B2 (en) | Refrigerant transport hose and its polyamide resin composition for gas barrier layer formation | |
| JP2010249316A5 (en) | ||
| JP5465608B2 (en) | Refrigerant transport hose and its polyamide resin composition for gas barrier layer formation | |
| JP7529995B2 (en) | Thermoplastic resin composition for refrigerant transport hose and refrigerant transport hose | |
| JP2011011542A5 (en) | ||
| JP5424716B2 (en) | Polyamide resin composition, method for producing the same, and refrigerant transport hose | |
| WO2024252757A1 (en) | Thermoplastic resin composition for refrigerant transport hose, and refrigerant transport hose | |
| JP2024175638A (en) | Thermoplastic resin composition for refrigerant transport hose and refrigerant transport hose | |
| JP5041095B2 (en) | Polyamide resin composition, method for producing the same, and refrigerant transport hose | |
| JP2011006680A5 (en) | ||
| JP2024064814A (en) | Refrigerant transport hose and method for manufacturing the same | |
| US20240263723A1 (en) | Refrigerant-transporting hose | |
| WO2024069998A1 (en) | Refrigerant-transporting hose and manufacturing method thereof | |
| JP2023158229A (en) | Refrigerant transport hose and its manufacturing method | |
| WO2023188569A1 (en) | Hose for refrigerant transportation and production method therefor | |
| CN108473738A (en) | rubber composition and hose |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 24818996 Country of ref document: EP Kind code of ref document: A1 |