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WO2024251621A1 - Decoating apparatus and associated methods for decoating a portion of a coating on a window - Google Patents

Decoating apparatus and associated methods for decoating a portion of a coating on a window Download PDF

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Publication number
WO2024251621A1
WO2024251621A1 PCT/EP2024/065030 EP2024065030W WO2024251621A1 WO 2024251621 A1 WO2024251621 A1 WO 2024251621A1 EP 2024065030 W EP2024065030 W EP 2024065030W WO 2024251621 A1 WO2024251621 A1 WO 2024251621A1
Authority
WO
WIPO (PCT)
Prior art keywords
decoating
window
laser device
laser
coating system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/EP2024/065030
Other languages
French (fr)
Inventor
Anthony Koudlanski
Adrien Thomas
Michaël MENOZZI
Alexandre BOURNEUF
Loïc DEVOS
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AGC Glass Europe SA
Original Assignee
AGC Glass Europe SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by AGC Glass Europe SA filed Critical AGC Glass Europe SA
Publication of WO2024251621A1 publication Critical patent/WO2024251621A1/en
Anticipated expiration legal-status Critical
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/0006Working by laser beam, e.g. welding, cutting or boring taking account of the properties of the material involved
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/0035Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
    • B08B7/0042Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/082Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/361Removing material for deburring or mechanical trimming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/40Removing material taking account of the properties of the material involved
    • B23K26/402Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0294Transport carriages or vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/18Sheet panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/50Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
    • B23K2103/54Glass

Definitions

  • the present intention relates to a decoating apparatus, designed to decoat a portion of a coating system present on a surface of a window and inscribed in a paral lelepipedal rectangle having a length measured in the X-axis, a width measured in the Y-axis and a height measured in the Z-axis.
  • the present invention further relates to a decoating method to decoat a portion of a coating system present on a surface of a window.
  • the invention concerns multiple domains where a window needs to be at least partially decoated, meaning removing part of said coating system, to improve the electromagnetic transparency.
  • a standard single-layered window has poor thermal performances. This is why most windows are now built using two or more glass panels separated by a gas and/or polymer-based interlayer. This kind of windows are is called a multiglazed window.
  • a glass panel is low in reflectance for RF radiation.
  • Low in reflectance for RF radiation means that RF radiation are mostly transmitted through the material where high in reflectance for RF radiation means that RF radiation are mostly reflected on the surface of the material and/or absorbed by the material and the attenuation is at level of 20 decibels (dB) or more.
  • Low in reflectance means an attenuation at level of 10 decibels (dB) or less.
  • a coating system is typically applied on the interface of one or several glass panels of a multi-glazed window in order to further improve the multiglazed window properties.
  • This coating system can either improve the multi-glazed window insulation, reduce the amount of infrared and/or ultraviolet radiation entering the multi-glazed window and/or keep the sun’s heat out of a space wherein such multi-glazed window insulation is used.
  • this type of coating systems is generally metal-based and therefore acts as a Faraday cage, preventing electromagnetic waves such as radio waves, from entering or leaving the space and then is high in reflectance for RF radiation.
  • the coating system is high in reflectance meaning that the coating system is low in transmittance for RF radiation.
  • Low in transmittance means a transmission with an attenuation at level of 20 decibels (dB) or more. It is understood that the dielectric substrate is low in reflectance, meaning an attenuation at level of 10 decibels (dB) or less.
  • a window is mounted in situ meaning that the window is mounted on a stationary object, for instance a building, or mounted on a mobile object, for instance a vehicle, a rapid transit system such as a train, tram or alike to close an opening in the stationary or the mobile object, windows are removed from the opening to treat their surfaces.
  • a rapid transit system such as a train, tram or alike to close an opening in the stationary or the mobile object
  • a treatment can be a laser scribing or like, or preferably a decoating of a coating system.
  • a laser decoating system to remove at least one portion of the coating system.
  • the total surface to be decoated is typically between 1 and 3% of the total coating system surface, in order to both improve the transmission of radio waves through the multi-glazed-window without impairing the properties of said coating system.
  • the decoating system will remove segments from the coating system and the sum of the longest sub-segment of each segment is equal to n A /2 wherein n is a positive integer greater than zero and lambda ( A ) is the wavelength of the radio wave. It is necessary to have a wide band frequency selective surface in order to ensure the transmission of waves of different frequencies through the multi-glazed window, typically between 2GHz and lOOGhz.
  • the decoating system can be configured to remove a segment of a length greater than 400 mm and a width between 10 and 100 pm.
  • a small decoating portion is desired instead of a large decoating portion.
  • a small decoating portion has typically a length less than 400 mm.
  • a simple approach to solve this problem of RF energy reflection is to remove a portion of the coating system. This approach, however, reduces the solar control benefits offered by the multi-glazed window. Moreover, for multiglazed window located inside the building, the vehicle or the car, the decoated region would be unacceptably large. On top of that, the transition between the decoated portion and the coating itself is eye-visible and usually non-accepted by users.
  • Another solution has been to cut lines in the coating system to create a surface which is frequency selective: it has relatively high reflectivity/absorbance for solar energy but relatively low reflectivity/absorbance in the RF region of the electromagnetic spectrum.
  • the cutting may be performed by laser ablation and the spacing of the slits is chosen to provide selectivity at the desired frequency.
  • WO 2015/050762 describes an apparatus comprising a laser light source and a lens array configured to focus said laser light source on a coating system of a multi-glazed window.
  • Said apparatus is mounted on suction pads to secure said apparatus on said multi-glazed window.
  • Said apparatus also comprises at least two motors configured to move said laser along rails along the X and Y axis.
  • Said laser is capable of scribing a grid shape on said coating system to improve the electromagnetic transmission of said multi-glazed window.
  • said laser is always focused on a single point and cannot be adapted.
  • this apparatus is only built to have a focal point in a specific surface and thus such apparatus are built for a single type of double-glazed window being two glass panels separated by a spacer creating a space filled with gas, where the coating system is positioned on the internal interface of the window.
  • this apparatus it is not possible to use this apparatus to other types of windows where the glass thickness is different or where the coating system is applied on a different interface.
  • US6,559,411 describes an apparatus for laser scribing a tin oxide layer coated on a glass panel substrate.
  • a predetermined scribing is formed on the tin oxide layer by focusing a laser on said tin oxide layer and by displacing said glass panel substrate by a conveyor along the X or Y axis. Moreover, the position of the laser is adjusted in the Z direction during the laser scribing to maintain the focusing on said tin oxide layer.
  • Laser beam of prior art is always placed and fixed orthogonally to the surface to be decoated.
  • the decoating apparatus must be displace along said surface using motors and complex drive systems.
  • this apparatus can only be used in factories on glass panel that have just been manufactured. Hence, this apparatus cannot be used on a multi-glazed window of unknown structure, such as the number of glass panels, the number of lamination layers, the numbers of spacers, the number, nature and position of the coating system, ••• and that is already mounted on an object, for instance a building or a vehicle.
  • the ongoing technical issue is to obtain a decoating apparatus and process that can be used on multiple kind of multi-glazed windows, wherein the position and the thickness of the glass panels and the position of the at least one coating system are not known; and that are able to work when said multiglazed window is already mounted on an object while accessibility is limited.
  • the present invention relates, in a first aspect, to a decoating apparatus.
  • the decoating apparatus is inscribed in a parallelepipedal rectangle having a length measured in the X-axis, a width measured in the Y-axis and a height measured in the Z-axis.
  • the decoating apparatus is designed to decoat a portion of a coating system present on a surface of a window.
  • the decoating apparatus comprises a body, an articulated arm attached to the body, a laser device, comprising an optical laser unit to generate a laser beam , mounted on an end of the articulated arm designed to displace and orientate the laser device.
  • the decoating apparatus also comprises a displacement means designed to displace the decoating apparatus on a floor.
  • the frequency of the laser beam equals to or is higher than substantially 20kHz.
  • the solution as defined in the first aspect of the present invention is based on the body comprises an calculation unit to calculate and to control movements of the articulated arm, a generator unit to generate a laser light and to control the laser device and a management unit to manage the calculation unit and the generator unit.
  • the solution as defined in the first aspect of the present invention is also based on, when the articulated arm is positioned in a compact mode, the width of the parallelepipedal rectangle is smaller than or equal to 40 cm and the length of the parallelepipedal rectangle is smaller than or equal to 100 cm.
  • the present invention also relates, in a second aspect, to a decoating method to decoat a portion of a coating system present on a surface of a window with a decoating apparatus according to the first aspect of the present invention.
  • the decoating method comprises following steps :
  • the present invention also relates, in a third aspect, to a multi windows decoating method to decoat a portion of a coating system present on a surface of each of at least a first window and a second window mounted on a stationary object, for instance a building, or mounted on a mobile object, for instance a vehicle, a train; the method comprises following steps:
  • the present invention also relates, in a fourth aspect, to the use of a decoating apparatus according to the first aspect to decoat several windows already installed on a rapid transit system such as a train, tram or alike.
  • the present invention permits to decoat a large scope of type of windows such as curved, strong geometric and dimensional disparities between windows in a same row, strong geometric and dimensional disparities of surfaces while be able to decoat in situ, where the object comprising said window to treat is positioned.
  • the present invention permits also to decoat at any location without moving the mobile object in a specific shed to treat windows to reduce cost, immobilisation time, handling, logistics, •••
  • the present invention further permits to easily decoat windows even if windows not directly accessible meaning that even if the access to the window itself is very limited due to the presence of elements blocking access or preventing access to the surface itself, the present invention allows to decoat such windows.
  • the decoating apparatus is able to decoat without being fixed or attached to the window or round the window.
  • the decoating apparatus is moving on a floor and can decoat from a location at a certain distance from the window.
  • the present invention further permits to decoat windows in situ without the need to remove window from the object to decoat in a factory reducing the handling, the risk of breakage, the logistics, •••
  • FIG. 1 is a schematic view of a decoating apparatus, according to the present invention.
  • FIG. 3, FIG. 4, FIG. 5 and FIG. 6 represent a decoating apparatus according to one embodiment in different views.
  • FIG. 7 is a schematic 3D view of an articulated arm of a decoating apparatus according to the invention.
  • FIG. 8 is a schematic view of a laser apparatus, especially a decoating apparatus, according to the present invention mounted on a multi-glazed window during the step A of said method.
  • FIG. 9 represents a rapid transit system comprising several windows.
  • FIG. 10 represent a decoating apparatus according the invention positioned to decoat in situ a window already mounted on a rapid transit system from the outside of the rapid transit system.
  • FIG. 11 represent a decoating apparatus according the invention positioned to decoat in situ a window already mounted on a rapid transit system from the inside of the rapid transit system.
  • FIG. 12 and FIG. 13 represent a window comprising several sections, each section having a specific radius of curvature.
  • FIG. 14 illustrates the laser beam during the decoating on a bent section of a window.
  • FIG. 15 illustrates a patchwork of decoated sub-frequency selective surfaces.
  • FIG. 16 illustrates a decoating method according to the invention.
  • FIG. 17 illustrates a multi windows decoating method according to the invention.
  • constituent element e.g., a first constituent element
  • another constituent element e.g., a second constituent element
  • the constituent element may be directly connected to the another constituent element or may be connected to the another constituent element through another constituent element (e.g., a third constituent element).
  • the following description relates to a decoating apparatus but it’s understood that the invention may be applicable to any laser apparatus to treat a surface of a window mounted in situ.
  • the laser apparatus is a decoating apparatus and the laser device is designed to decoat at least partially a portion of a coating system presents on a surface of the window.
  • FIG. 1 illustrates a decoating apparatus 1 comprising a body 4, an articulated arm 3 and a laser device 5.
  • the decoating device is inscribed in a parallelepipedal rectangle 10 having a length L measured in the X-axis, a width W measured in the Y-axis and a height Z measured in the Z-axis.
  • the smallest parallelepipedal rectangle 10 is when the articulated arm is positioned in a compact mode.
  • the compact mode is the position when the articulated arm is folded on itself above the body without protruding laterally.
  • the width W of said smallest parallelepipedal rectangle is smaller than or equal to 40 cm (W ⁇ 40 cm).
  • the length L of said smallest parallelepipedal rectangle is smaller than or equal to 100 cm (L ⁇ 100 cm).
  • the height of the smallest parallelepipedal rectangle is smaller than or equal to 65 cm (H ⁇ 65 cm).
  • the body comprises an calculation unit to calculate and to control movements of the articulated arm, a generator unit to generate a laser light and to control the laser device and a management unit to manage the calculation unit and the generator unit.
  • the decoating apparatus can further comprise a control unit to interact with the articulating arm and the laser device to be able to move the laser device in space while the laser beam is decoating.
  • the control unit can drive the generator unit to adapt the power, the frequency of the laser light.
  • the control unit can also drive the calculation unit to articulate the articulated arm to move and orientate the laser device to the desired position.
  • the control unit can also drive the optical laser unit to focalise the laser beam and/or to adapt the scanning surface of the laser beam.
  • FIG. 2 illustrates a decoating apparatus according to the present invention.
  • the decoating apparatus comprises a body 4.
  • the body has a generic shape of a pa ra I lei epi peda I rectangle.
  • the parallelepipedal rectangle can be truncated.
  • the body can comprises at least one handle 45. As illustrated in FIG. 2, the body comprises several handles distributed over several surfaces.
  • the body has a top surface 41 on which the articulated arm can be attached to as illustrated in FIG. 2 - FIG. 6. It is understood that the articulated arm can be attached to another surface of the body.
  • the body comprises a bottom surface opposite to the top surface, displacement means>
  • the decoating apparatus comprises a displacement means 7 designed to displace the decoating apparatus on a floor 11.
  • the displacement means can comprise comprises rotating elements such as wheels or caterpillars.
  • the displacement means can comprise swivel wheels for moving and turning even in tight spaces.
  • the displacement means comprises four wheels, at least two of which are swivel wheels and more preferably every wheel is a swivel wheel.
  • the wheels are fixed to the bottom surface to reduce the width of the decoating apparatus and each of the wheel is substantially and symmetrically positioned near a different corner of the bottom surface.
  • the decoating apparatus can further comprise a stabilisation means 8 attached to the body and designed to stabilize the decoating apparatus when the articulating arm is moving.
  • the stabilisation means is attached to the bottom surface of the body, the surface opposite to the top surface.
  • the stabilisation means comprises at least a foot 8 and more preferably at least two feet, even more preferably at least three feet.
  • the stabilisation means comprises at least four feet symmetrically distributed on the bottom surface.
  • the stabilisation means can comprises an activator such as a pedal.
  • the articulated arm is positioned substantially at the centre of the surface defined by the stabilisation means along the Z-axis to increase the stability during the decoating steps.
  • a foot corresponds to a wheel and each of the foot is fixed to the bottom surface at a more central position than the position of the wheels. That means that the surface on the floor created by the contact of the wheels is larger than the surface on the floor created by the feet.
  • the decoating apparatus can further comprises a stabiliser arm attached to the body and designed to stabilize the decoating apparatus when the articulating arm is moving.
  • the stabiliser means is fixed to a lateral surface of the body in front of the window to be decoated.
  • the body can comprises aeration means 46, such as a ventilation grid, fan or alike to avoid overheat inside the body.
  • aeration means 46 such as a ventilation grid, fan or alike to avoid overheat inside the body.
  • the body can comprises a door 47 to install, to perform maintenance inside the body especially for the calculation unit, generator unit and the management unit.
  • one surface of the body can comprises a plug or any way to connect to the electricity.
  • the decoating apparatus further comprises at least a battery and an inverter to avoid to turn off and restart the decoating apparatus during the displacement between two windows.
  • the body can also comprises a power supply to use electricity from the grid. orticulated arm>
  • the articulated arm is designed to displace and orientate the laser device while avoiding to fix a part of the decoating apparatus on the window or on the frame, wall,--- to avoid risks of not be correctly attached and fall or risks to scratch the surface.
  • the articulated arm delocalises the laser device from the body of the decoating device.
  • the articulated arm comprises at least an articulation to displace the laser device in the space.
  • the articulated arm can comprises several rotation components 331, 332, 333, 335, 337, 338 such as wrist, elbow, shoulder or alike acting as an articulation.
  • Each of the rotation component can be directly fixed to another rotation component or can be fixed using a rigid bar 334, 336.
  • the rigid bar can have different lengths depending on the desire application.
  • each of the rotation components is driven and controlled by the calculation unit.
  • the articulated arm is designed as a type of mechanical arm that is used for positioning precisely the laser device according to the window shape and geometry and the surface to decoat.
  • the arm may be the sum total of the mechanism allowing either rotational motion or translational displacement of the laser device.
  • These movements are usually programmed, but can be performed by remotely controlling the articulated arm (for instance via a remote, or computer, or tablet), or by piloting the articulated arm via the control panel of the equipment, or by manually moving the laser equipment along the desired movement to let the control unit of the articulated arm acquire this movement, to then repeat it.
  • the articulated arm can allow the laser device to be moved along the 3 axis (cartesian coordinates: X, Y, Z: 1 vertical axis and 2 horizontal one, perpendicular to each other) or rotate around these 3 axis, allowing all 6 degrees of movements, such as all translation and rotation possible in or around each direction, so the amount of articulations of the articulated arm have to be sufficient to allow such movements.
  • Amount of articulations is preferably more than 2, more preferably around 6.
  • the decoating apparatus comprises a laser device 5.
  • the laser device is mounted on an end of the articulated arm opposite to the end fixed to the body.
  • the articulated arm allows the laser device to be moved and oriented in space to decoat correctly the coating system to be decoated.
  • the length of the laser device of about 180 mm to be able to facilitate the positioning and the movement of the laser device by the articulated arm.
  • the width of the laser device of about 180 mm to be able to facilitate the positioning and the movement of the laser device by the articulated arm.
  • the height of the laser device of about 180 mm to be able to facilitate the positioning and the movement of the laser device by the articulated arm.
  • the dimensions of the laser device can be different such as 100 x 100 x 100 mm depending on the elements comprised inside the laser device and the desired application.
  • the dimensions of the laser device can be different such as 200 x 200 x 200 mm depending on the elements comprised inside the laser device and the desired application.
  • the weight of the laser device is preferably equal to or smaller than about 5 kg to limit the vibration of the articulated arm while avoiding to over dimension said articulated arm while limiting the destabilization risks and jerky movements.
  • the laser device 5 comprises an optical laser unit to generate a laser beam 51 from the laser light generated by the generator unit.
  • the laser light is transmitted from the generator unit, disposed in the body to the optical laser unit of the laser device by a cable 405.
  • the laser beam is focalised at a focus point on the coating system to decoat when the decoating apparatus is ready to decoat.
  • the laser beam has a specific direction.
  • said decoating device can comprise a lens array configured to focus said laser beam at a focus distance.
  • the articulated arm allows the laser beam to be substantially normal to the surface of the window at least during the decoating step.
  • the term “normal to the surface” is measured when the laser beam is in the zero position 590.
  • the zero position is in front of the laser beam when the laser beam is not orientable.
  • the zero position is the (0, 0) point of the scanning area in case of the laser beam can be oriented with an orientation means.
  • the scanning area 59 is defined in positive and negative value centred in the zero position as illustrated in FIG. 14.
  • the articulated arm is able to displace and to orientate the laser device to keep this specific direction of the laser beam.
  • the laser head can be orientate in a XI, Yl, Zl axis, especially the laser beam substantially normal at the position zero 590 to the surface of the window.
  • the laser device can further comprise an orientation means configured to control the direction of said laser beam 51.
  • the laser beam scans the portion to be decoated thanks to this orientation means.
  • said orientation means may comprise at least a rotatable mirror or a mirror using a galvanometer based motor, to provide a light and fast orientation of the laser beam and to control and manage such orientation.
  • the laser beam generated by laser generator goes through an optical fibre from the body to the laser device.
  • the laser beam is transformed and shot by the laser device in direction of the surface to decoat.
  • the transformation of the laser beam can be based on reflections by at least one mirror (or more) to go into a Control Unit Adapter (CUA), from where the laser beam can be then emitted toward the glass panel with correct size and shape, and angle and thickness, to remove the coating according to the predetermined pattern.
  • CUA Control Unit Adapter
  • the invention permits to very fast remove a large portion of a coating system, for instance to improve the electromagnetic transmission of a window.
  • the laser apparatus comprises a F-theta lens to flatten the focus point on a surface.
  • the laser apparatus is a pulse laser apparatus and the frequency of the laser beam equals to or is higher than substantially 20kHz.
  • the laser device in order to keep the focal point on the coating system, can comprises a focal device designed to measure the distance between the coating system and the laser device. Measurements are transmitted to the management unit that can drive the laser device and/or the calculation unit and/or a control unit to adapt the focal point on the coating system.
  • the laser device can comprise a housing to hide and to protect components.
  • the housing comprises an opening in which the laser beam can go out of the laser device.
  • the laser device can further comprise mirror or set of mirrors to aim and redirect laser beam in the correct direction
  • the laser device can further comprise an inclinometer to aim the laser device and the laser beam in the correct direction.
  • the laser device can further comprise c a camera to control the decoating pattern and a light to provide good luminosity to camera.
  • the decoating apparatus can further comprise a protective panel to protect peoples from laser reflected from glass.
  • the present invention permits to decoat many type of windows and coating system.
  • the dimensions, the shape, the composition such as borosilicate, sodalime, aluminosilicate glass or alike, the structure of the windows such as single glass sheet, multiple glass sheets, laminated glazing, vacuum glazing, or alike, ••• the number of coating systems present can be managed thanks to the decoating apparatus of the present invention.
  • the present invention also relates to a decoating method 200 to decoat a portion of a coating system present on a surface of a window with a decoating apparatus according to the invention.
  • the term “decoat” means to modify the continuity of the coating system by removing or by melting for example.
  • the decoating can be a partial decoating.
  • the coating system 23 generally uses a metal-based layer and infrared light is highly refracted by this type of layer. Such coating system is typically used to achieve a low-energy multi-glazed window.
  • the coating system can be a heatable coating applied on the multi-glazed window to add a defrosting and/or a demisting function for example and/or to reduce the accumulation of heat in the interior of a building or vehicle or to keep the heat inside during cold periods for example.
  • coating system are thin and mainly transparent to eyes.
  • the coating system is covering most of the surface of the multiglazed window 2.
  • the coating system can be made of layers of different materials and at least one of these layers is electrically conductive.
  • the coating system can be electrically conductive over the majority of one major surface of the multi-glazed window. This can causes issues such as heated point if the portion to be decoating is not well designed.
  • a suitable coating system is for example, a conductive film.
  • a suitable conductive film is for example, a laminated film obtained by sequentially laminating a transparent dielectric, a metal film, and a transparent dielectric, ITO, fluorine-added tin oxide (FTO), or the like.
  • a suitable metal film can be , for example, a film containing as a main component at least one selected from the group consisting of Ag, Au, Cu, and Al.
  • the coating system may comprise a metal based low emissive coating system.
  • Such coating systems typically are a system of thin layers comprising one or more, for example two, three or four, functional layers based on an infrared radiation reflecting material and at least two dielectric coatings, wherein each functional layer is surrounded by dielectric coatings.
  • the coating system of the present invention may in particular have an emissivity of at least 0.010.
  • the functional layers are generally layers of silver with a thickness of some nanometers, mostly about 5 to 20nm.
  • the dielectric layers are generally transparent and made from one or more layers of metal oxides and/or nitrides.
  • the decoating method 400 comprises a step Al of displacing 410 the decoating apparatus with the displacement means to a first working position.
  • working position means a position in which the decoating apparatus is able to decoat the portion of the coating system while the laser device is substantially perpendicular to the tangent at the focal point of the coating system to decoat. That means that the decoating apparatus can stay at a position and only the laser device is moved to a new position.
  • the decoating apparatus is positioned at a correct place by the displacement means and the laser device is moved to be correctly positioned.
  • the laser device can comprises contact element 52 positioned between laser device and the window and extending from the laser device and oriented towards the window. The contact element permits to ensure the parallelism between the laser device and the surface of the window at least before the decoating step.
  • the laser apparatus can be oriented to keep the parallelism in case of decoating over a bent section thanks to the articulation of the articulated arm.
  • a window can comprises several sections with different radius of curvature.
  • the radius of curvature is measured at the surface of the glass panel where the coating system is disposed on.
  • a flat portion has an infinite radius of curvature.
  • the decoating apparatus according to the invention is able to decoat using the decoating method a window having different bent sections at once or executing the decoating step at each sections.
  • the decoating method further comprises a step A2 of decoating 420 a frequency selective surface on the portion.
  • the decoated frequency selective surface comprises decoated segments creating zones where the coating system is still present. Decoated segments can have a width between 15 pm and 150 pm, preferably between 30 pm and 70 pm, and more preferably substantially 50 pm, forming specific designs, such as lines, polygons, hashtag-like, a grid or a like. [00136] Decoated designs can depend on wanted visual aspect and / or desired wavelength transparency for example.
  • At least one coating system is present on one interface, meaning one surface of the window 2.
  • the coating system is on one of the internal surfaces of the window, surfaces that are not facing the outside of the window.
  • the decoating apparatus decoats a portion on the closest coating system and then decoats the second one.
  • the focus point is adapted to be on the correct coating system.
  • the decoating apparatus decoats a portion on the farthest coating system and then decoats the closest one.
  • the needed power to decoat the farthest one is higher than the needed power to decoat the closest one and risks to degrade the decoated shape of the portion on the closest one if this one is done before the farthest coating.
  • the decoating apparatus of the invention do not necessary be adapted to the dimension of the portion to be decoated and the same decoating apparatus can be used for a large type of windows and environments.
  • the position of the decoated portion 25 on the multi-glazed window depends on the application.
  • the portion of the coating system to be decoated represents at least 50% of the surface of the coating system, more preferably, the portion of the coating system to be decoated represents at least 70% of the surface of the coating system and even more preferably, the portion of the coating system to be decoated represents at least 80% of the surface of the coating system. It is understood that the portion of the coating system to be decoated and the decoated portion represent a surface of the coating system and not the decoating itself.
  • the present invention permits to decoat a small amount of coating, less than 3%, to improve the transmission of radio waves on a large or not portion of said coating.
  • the frequency selective surface FSS1 can be composed of at least a patchwork of sub-frequency selective surfaces FSS11, FSS12, FSS13, FSS14, FSS21, FSS22, FSS23, FSS24, FSS31, FSS32, FSS33, FSS34 as illustrated in FIG. 15, Therefore, when laser processing is performed on a region larger than a region that can be processed in one process, a pattern formed in a predetermined size that can be processed in one process is formed a plurality of times and continuously arranged. As a result, a continuous pattern can be formed in the entire desired region by connecting decoated tile-like portions like a so-called patchwork.
  • the decoating step 420 can comprises several decoating substeps 421, 422, 423, 424.
  • Each of the decoating substeps can be performed by scanning a zone, scanning either via an optical or ultrasonic means for instance, to define the correct shape to the surface to decoat with enough precision, with the laser beam to decoat inside said zone meaning that the orientation of the laser beam is adapted inside said zone.
  • the laser device is moving with the articulated arm while the laser beam is scanning to increase the speed of decoating.
  • the laser device can comprises a confocal or any other element designed to scan the surface in front of where the laser beam will be shot, to adjust laser beam position accordingly.
  • the frequency selective surface is a grid made of decoated segments to form a decoated grid.
  • the grid can be made of a patchwork of subgrids each of the subgrids are connected edge-to-edge.
  • the decoated grids placed in a patchwork manner and connected edge-to-edge allow to create a larger frequency selective surface especially when the decoated grids are created by a decoating apparatus using a galvo head to orientate the laser designed to decoat the coating system.
  • Lml, Lm2, Lm3, Lm4, W3n, W2n, Win of the sub frequency selective surfaces can depends on the size of the maximum surface that the decoating apparatus can decoat at once and also can depends on the radius of curvature around the focal point and the laser parameter such as the scan field, Lmax, and the zone Rayleigh, Za.
  • the laser beam is focalised at a focus point 25 on the coating system 23.
  • the laser device is moving while the laser beam is localised on the coating system to decoat the coating system.
  • the laser beam In order to correctly decoat a coating system, the laser beam must be precisely focused onto the targeted coating system. Therefore, the position of the coating system must be known with a precision at least three times smaller than the depth of field of the decoating device.
  • the depth of field corresponds to the distance around the focal point of a focused laser beam where the laser beam diameter is considered constant. This distance depends greatly of the laser beam characteristics and the optics used for focusing said laser beam. Typically, the depth of field is around 0.5 mm, which means that the precision on the focus position of the decoating device should be around 0.1-0.2 mm.
  • a cofoncal unit can be added to the laser device designed to calculate the position of the coating system.
  • the decoating method is performed in a factory meaning before to install the treated window.
  • the decoating method is performed in situ with the decoating apparatus.
  • a rapid transit systemlOO comprises several windows 201, 202, 203, 204 in a same row as illustrated in FIG. 9.
  • the decoating method according to the invention permits to perform the decoating method from the inside of the stationary or the mobile object as illustrated in FIG. 10.
  • the decoating apparatus is position on the floor or on a platform to be correctly positioned.
  • the displacing step can be made by the platform once the decoating apparatus is positioned on the platform.
  • the decoating method according to the invention permits to perform the decoating method from the inside of the stationary or the mobile object as illustrated in FIG. 11.
  • the decoating apparatus is moved inside the rapid transit system and positioned near a window to be treated.
  • the term “near” means that the decoating apparatus is not fixed to the windows, the frame or the body of the object on which the window is fixed.
  • the body can be around 70cm from the window to be decoated, preferably placed substantially normal to the window, and with the articulated arm aligned substantially along the main length of the body, or parallelly to the window, with the articulated arm aligned substantially perpendicular to the main body length.
  • the centre of the articulated arm which corresponds to the first articulation between the body and the articulated arm, is placed aligned with the centre of the window, the centre along vertical axis, and along the length axis of the window).
  • the vertical positioning of the body from the window could be ensured by lifting the body with a lifting equipment, for example a lifting platform, scissor lift platform, “cherry picker” or so on.
  • a lifting equipment for example a lifting platform, scissor lift platform, “cherry picker” or so on.
  • the articulated arm displaces and orientates the laser device along the portion and keeps the laser beam substantially normal to the surface or to the scanning zone.
  • the present invention also relates to a multi windows decoating method to decoat a portion of a coating system present on a surface of each of at least a first window and a second window mounted on a stationary object, for instance a building, or mounted on a mobile object, for instance a vehicle, a rapid transit system to treat multiple windows.
  • the multi windows decoating method comprises a step Bl of displacing the decoating apparatus with the displacement means and/or the laser device to a first working position and a step B2 of decoating a frequency selective surface on the portion of the first window, meaning a executing a decoating step 400 on a first window.
  • the multi windows decoating method further comprises a step B3 of displacing the decoating apparatus with the displacement means and/or the laser device to a second working position and a step B4 of decoating a frequency selective surface on the portion of the second window, meaning a executing a decoating step 400 on a second window.
  • the multi window decoating method can comprise a step 401 before the step Bl to assemble and/or to provide the decoating apparatus inside the object.
  • the multi window decoating method can also comprise a step 404 after all decoating steps to disassemble and/or to retrieve from the object the decoating apparatus.
  • the invention also relates to the use of a decoating apparatus to decoat from the inside of a plurality of window of a rapid transit system with a multi window decoating method.
  • the decoating apparatus of the invention can be used to improve the electromagnetic properties of a multi-glazed window already mounted on a stationary object, for instance building, or on a mobile object, for instance a vehicle, a train or alike without dependency to the configuration of the object.
  • the present invention can decoat a window without manipulations from an operator except maybe some standard manipulations such as the on-off and the first positioning.
  • the laser device and the focal point of the laser beam can move following the profile/geometry of the coating system, whether the window is straight, curved, tilted...

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Abstract

The present invention discloses an decoating apparatus (1), designed to decoat a portion of a coating system present on a surface of a window and inscribed in a parallelepipedal rectangle having a length measured in the X-axis, a width measured in the Y-axis and a height measured in the Z-axis. The decoating apparatus (1) comprises a body (4), an articulated arm (3) attached to the body (4), a laser device (5), comprising an optical laser unit to generate a laser beam, mounted on an end of the articulated arm (3) designed to displace and orientate the laser device (5), especially the laser beam substantially normal to the surface of the window, and a displacement means (7) designed to displace the decoating apparatus (1) on a floor. The body (3) comprises an calculation unit to calculate and to control movements of the articulated arm (3), a generator unit to generate a laser light and to control the laser device (5) and a management unit to manage the calculation unit and the generator unit. When the articulated arm (3) is positioned in a compact mode, the width of the parallelepipedal rectangle is smaller than or equal to 40 cm and the length of the parallelepipedal rectangle is smaller than or equal to 100 cm. The present invention also relates to decoating methods.

Description

DECOATING APPARATUS AND ASSOCIATED METHODS FOR DECOATING A PORTION OF A COATING ON A WINDOW
Description
Technical Field
[0001] The present intention relates to a decoating apparatus, designed to decoat a portion of a coating system present on a surface of a window and inscribed in a paral lelepipedal rectangle having a length measured in the X-axis, a width measured in the Y-axis and a height measured in the Z-axis.
[0002] The present invention further relates to a decoating method to decoat a portion of a coating system present on a surface of a window.
[0003] Thus, the invention concerns multiple domains where a window needs to be at least partially decoated, meaning removing part of said coating system, to improve the electromagnetic transparency.
Background Art
[0004] A standard single-layered window has poor thermal performances. This is why most windows are now built using two or more glass panels separated by a gas and/or polymer-based interlayer. This kind of windows are is called a multiglazed window.
[0005] A glass panel is low in reflectance for RF radiation. Low in reflectance for RF radiation means that RF radiation are mostly transmitted through the material where high in reflectance for RF radiation means that RF radiation are mostly reflected on the surface of the material and/or absorbed by the material and the attenuation is at level of 20 decibels (dB) or more. Low in reflectance means an attenuation at level of 10 decibels (dB) or less.
[0006] A coating system is typically applied on the interface of one or several glass panels of a multi-glazed window in order to further improve the multiglazed window properties.
[0007] This coating system can either improve the multi-glazed window insulation, reduce the amount of infrared and/or ultraviolet radiation entering the multi-glazed window and/or keep the sun’s heat out of a space wherein such multi-glazed window insulation is used.
[0008] However, this type of coating systems is generally metal-based and therefore acts as a Faraday cage, preventing electromagnetic waves such as radio waves, from entering or leaving the space and then is high in reflectance for RF radiation. The coating system is high in reflectance meaning that the coating system is low in transmittance for RF radiation. Low in transmittance means a transmission with an attenuation at level of 20 decibels (dB) or more. It is understood that the dielectric substrate is low in reflectance, meaning an attenuation at level of 10 decibels (dB) or less.
[0009] Usually, when a window is mounted in situ meaning that the window is mounted on a stationary object, for instance a building, or mounted on a mobile object, for instance a vehicle, a rapid transit system such as a train, tram or alike to close an opening in the stationary or the mobile object, windows are removed from the opening to treat their surfaces.
[0010] A treatment can be a laser scribing or like, or preferably a decoating of a coating system.
[0011] In order to improve the transmittance of a multi-glazed window containing a coating system, one can use a laser decoating system to remove at least one portion of the coating system. The total surface to be decoated is typically between 1 and 3% of the total coating system surface, in order to both improve the transmission of radio waves through the multi-glazed-window without impairing the properties of said coating system.
[0012] Preferably, to improve the transmission of a radio wave through the window, the decoating system will remove segments from the coating system and the sum of the longest sub-segment of each segment is equal to n A /2 wherein n is a positive integer greater than zero and lambda ( A ) is the wavelength of the radio wave. It is necessary to have a wide band frequency selective surface in order to ensure the transmission of waves of different frequencies through the multi-glazed window, typically between 2GHz and lOOGhz. For instance, the decoating system can be configured to remove a segment of a length greater than 400 mm and a width between 10 and 100 pm.
[0013] Preferably, for some applications such as Wi-Fi, toll communication systems, 4G and/or 5G receptors and transmitters, a small decoating portion is desired instead of a large decoating portion. For instance, a small decoating portion has typically a length less than 400 mm.
[0014] A simple approach to solve this problem of RF energy reflection is to remove a portion of the coating system. This approach, however, reduces the solar control benefits offered by the multi-glazed window. Moreover, for multiglazed window located inside the building, the vehicle or the car, the decoated region would be unacceptably large. On top of that, the transition between the decoated portion and the coating itself is eye-visible and usually non-accepted by users.
[0015] Another solution has been to cut lines in the coating system to create a surface which is frequency selective: it has relatively high reflectivity/absorbance for solar energy but relatively low reflectivity/absorbance in the RF region of the electromagnetic spectrum. The cutting may be performed by laser ablation and the spacing of the slits is chosen to provide selectivity at the desired frequency.
[0016] To improve the transmittance of said multi-glazed window, WO 2015/050762 describes an apparatus comprising a laser light source and a lens array configured to focus said laser light source on a coating system of a multi-glazed window. Said apparatus is mounted on suction pads to secure said apparatus on said multi-glazed window. Said apparatus also comprises at least two motors configured to move said laser along rails along the X and Y axis. Said laser is capable of scribing a grid shape on said coating system to improve the electromagnetic transmission of said multi-glazed window.
[0017] However, said laser is always focused on a single point and cannot be adapted. In fact, this apparatus is only built to have a focal point in a specific surface and thus such apparatus are built for a single type of double-glazed window being two glass panels separated by a spacer creating a space filled with gas, where the coating system is positioned on the internal interface of the window. Hence, it is not possible to use this apparatus to other types of windows where the glass thickness is different or where the coating system is applied on a different interface.
[0018] On top of that, such system needs to move the whole laser device. This movement is complicated, dangerous and implies heavy elements such as motors.
[0019] In another domain, US6,559,411 describes an apparatus for laser scribing a tin oxide layer coated on a glass panel substrate.
[0020] A predetermined scribing is formed on the tin oxide layer by focusing a laser on said tin oxide layer and by displacing said glass panel substrate by a conveyor along the X or Y axis. Moreover, the position of the laser is adjusted in the Z direction during the laser scribing to maintain the focusing on said tin oxide layer.
[0021] However, this focusing requires a precise and complete understanding of the glass panel substrate including the thickness of each layer and the position of said tin oxide layer as well as the knowledge of the exact distance between the conveyor and the laser.
[0022] Laser beam of prior art is always placed and fixed orthogonally to the surface to be decoated. To create a decoated surface the decoating apparatus must be displace along said surface using motors and complex drive systems.
[0023] Moreover, systems described in prior art are heavy to mount on a multiglazed window due to displacement elements (rails,---) and motors. The precision and the quality are hence not appropriate for small decoating portions due to movements of the apparatus. The decoating time is also long due to displacements of the laser light source especially for small decoating portion where many small displacements are needed within a short distance.
[0024] Thus, this apparatus can only be used in factories on glass panel that have just been manufactured. Hence, this apparatus cannot be used on a multi-glazed window of unknown structure, such as the number of glass panels, the number of lamination layers, the numbers of spacers, the number, nature and position of the coating system, ••• and that is already mounted on an object, for instance a building or a vehicle.
[0025] In addition, a large number of windows are already installed and are known to prevent the transmission of electromagnetic wave. Such windows cannot be replaced or be removed without important costs . The multi-glazed windows cannot be retrieved from the object, sent back to a factory to remove the part of the coating and then, sent back to be assembled again on the object. Such situations require the decoating process to be carried out in situ, when the multi-glazed window is mounted on the object. In most cases, the structure of these multi-glazed windows and the exact position of their coating system is completely unknown. It is therefore impossible for such apparatus to focus the laser properly on the coating system.
[0026] On top of that, when apparatus of the prior art are mounted on a multiglazed window, the tolerances of manufacture, the variability of mounting system occurs a variability of the distance between the coated surface and the decoating apparatus. Such variability implies that the focal point of the laser beam is not focused on the coated surface. The decoating of such apparatus of the prior art is not efficient, the laser beam being not focused at the right position.
[0027] Hence, the ongoing technical issue is to obtain a decoating apparatus and process that can be used on multiple kind of multi-glazed windows, wherein the position and the thickness of the glass panels and the position of the at least one coating system are not known; and that are able to work when said multiglazed window is already mounted on an object while accessibility is limited.
Summary of invention
[0028] The present invention relates, in a first aspect, to a decoating apparatus. The decoating apparatus is inscribed in a parallelepipedal rectangle having a length measured in the X-axis, a width measured in the Y-axis and a height measured in the Z-axis. The decoating apparatus is designed to decoat a portion of a coating system present on a surface of a window. The decoating apparatus comprises a body, an articulated arm attached to the body, a laser device, comprising an optical laser unit to generate a laser beam , mounted on an end of the articulated arm designed to displace and orientate the laser device. The decoating apparatus also comprises a displacement means designed to displace the decoating apparatus on a floor. Preferably, the frequency of the laser beam equals to or is higher than substantially 20kHz.
[0029] The solution as defined in the first aspect of the present invention is based on the body comprises an calculation unit to calculate and to control movements of the articulated arm, a generator unit to generate a laser light and to control the laser device and a management unit to manage the calculation unit and the generator unit.
[0030] The solution as defined in the first aspect of the present invention is also based on, when the articulated arm is positioned in a compact mode, the width of the parallelepipedal rectangle is smaller than or equal to 40 cm and the length of the parallelepipedal rectangle is smaller than or equal to 100 cm.
[0031] The present invention also relates, in a second aspect, to a decoating method to decoat a portion of a coating system present on a surface of a window with a decoating apparatus according to the first aspect of the present invention. The decoating method comprises following steps :
Al. Displacing the decoating apparatus with the displacement means to a first working position,
A2. Decoating a frequency selective surface on the portion.
[0032] The present invention also relates, in a third aspect, to a multi windows decoating method to decoat a portion of a coating system present on a surface of each of at least a first window and a second window mounted on a stationary object, for instance a building, or mounted on a mobile object, for instance a vehicle, a train; the method comprises following steps:
Bl. Displacing the decoating apparatus with the displacement means and/or the laser device to a first working position,
B2. Decoating a frequency selective surface on the portion of the first window,
B3. Displacing the decoating apparatus with the displacement means and/or the laser device to a second working position,
B4. Decoating a frequency selective surface on the portion of the second window.
[0033] The present invention also relates, in a fourth aspect, to the use of a decoating apparatus according to the first aspect to decoat several windows already installed on a rapid transit system such as a train, tram or alike.
[0034] The present invention permits to decoat a large scope of type of windows such as curved, strong geometric and dimensional disparities between windows in a same row, strong geometric and dimensional disparities of surfaces while be able to decoat in situ, where the object comprising said window to treat is positioned. In case of a mobile object, the present invention permits also to decoat at any location without moving the mobile object in a specific shed to treat windows to reduce cost, immobilisation time, handling, logistics, •••
[0035] The present invention further permits to easily decoat windows even if windows not directly accessible meaning that even if the access to the window itself is very limited due to the presence of elements blocking access or preventing access to the surface itself, the present invention allows to decoat such windows. In fact, the decoating apparatus is able to decoat without being fixed or attached to the window or round the window. The decoating apparatus is moving on a floor and can decoat from a location at a certain distance from the window.
[0036] The present invention further permits to decoat windows in situ without the need to remove window from the object to decoat in a factory reducing the handling, the risk of breakage, the logistics, •••
[0037] It is noted that the invention relates to all possible combinations of features recited in the claims or in the described embodiments.
[0038] The following description relates to rapid transit system applications, but it’s understood that the invention may be applicable to others fields like automotive or building applications.
Brief description of the drawings
[0039] This and other aspects of the present invention will now be described in more detail, with reference to the appended drawings showing various exemplifying embodiments of the invention which are provided by way of illustration and not of limitation. The drawings are a schematic representation and not true to scale. The drawings do not restrict the invention in any way. More advantages will be explained with examples.
[0040] FIG. 1 is a schematic view of a decoating apparatus, according to the present invention.
[0041] FIG. 2. FIG. 3, FIG. 4, FIG. 5 and FIG. 6 represent a decoating apparatus according to one embodiment in different views.
[0042] FIG. 7 is a schematic 3D view of an articulated arm of a decoating apparatus according to the invention.
[0043] FIG. 8 is a schematic view of a laser apparatus, especially a decoating apparatus, according to the present invention mounted on a multi-glazed window during the step A of said method.
[0044] FIG. 9 represents a rapid transit system comprising several windows.
[0045] FIG. 10 represent a decoating apparatus according the invention positioned to decoat in situ a window already mounted on a rapid transit system from the outside of the rapid transit system.
[0046] FIG. 11 represent a decoating apparatus according the invention positioned to decoat in situ a window already mounted on a rapid transit system from the inside of the rapid transit system. [0047] FIG. 12 and FIG. 13 represent a window comprising several sections, each section having a specific radius of curvature.
[0048] FIG. 14 illustrates the laser beam during the decoating on a bent section of a window.
[0049] FIG. 15 illustrates a patchwork of decoated sub-frequency selective surfaces.
[0050] FIG. 16 illustrates a decoating method according to the invention.
[0051] FIG. 17 illustrates a multi windows decoating method according to the invention.
Detailed description
[0052] It is an object of the present invention to alleviate the above described problems and to decoat a window especially when the window is already mounted in a way to that reduces handling while be able to decoat in many location and environments.
[0053] In this document to a specific embodiment and include various changes, equivalents, and / or replacements of a corresponding embodiment. The same reference numbers are used throughout the drawings to refer to the same or like parts.
[0054] As used herein, spatial or directional terms, such as "inner", "outer", "above", "below", "top", "bottom", and the like, relate to the invention as it is shown in the drawing figures. However, it is to be understood that the invention can assume various alternative orientations and, accordingly, such terms are not to be considered as limiting. Further, all numbers expressing dimensions, physical characteristics, processing parameters, quantities of ingredients, reaction conditions, and the like, used in the specification and claims are to be understood as being modified in all instances by the term "about". Accordingly, unless indicated to the contrary, the numerical values set forth in the following specification and claims are approximations that can vary depending upon the desired properties sought to be obtained by the present invention. In the following description, unless otherwise specified, expression “substantially” mean to within 10%, preferably to within 5%.
[0055] Moreover, all ranges disclosed herein are to be understood to be inclusive of the beginning and ending range values and to encompass any and all subranges subsumed therein. For example, a stated range of "1 to 10" should be considered to include any and all subranges between (and inclusive of) the minimum value of 1 and the maximum value of 10; that is, all subranges beginning with a minimum value of 1 or more, e.g. 1 to 6.1, and ending with a maximum value of 10 or less, e.g., 5.5 to 10. Further, as used herein, the terms "deposited over" or "provided over" mean deposited or provided on but not necessarily in surface contact with. For example, a coating "deposited over" a substrate does not preclude the presence of one or more other coating films of the same or different composition located between the deposited coating and the substrate.
[0056] Where the term “comprising” is used in the present description and claims, it does not exclude other elements or steps. Where an indefinite or definite article is used when referring to a singular noun e.g. "a" or "an", "the", this includes a plural of that noun unless something else is specifically stated. In this document, "configured to (or set to)" may be interchangeably used in hardware and software with, for example, "appropriate to", "having a capability to", "changed to", "made to", "capable of", or "designed to" according to a situation. In any situation, an expression "device configured to do" may mean that the device "can do" together with another device or component.
[0057] Furthermore, the terms first, second and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequence, either temporally, spatially, in ranking or in any other manner. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other sequences than described or illustrated herein. When it is described that a constituent element (e.g., a first constituent element) is "(functionally or communicatively) coupled to" or is "connected to" another constituent element (e.g., a second constituent element), it should be understood that the constituent element may be directly connected to the another constituent element or may be connected to the another constituent element through another constituent element (e.g., a third constituent element).
[0058] In the following description, unless otherwise specified, expression “substantially” mean to within 10%, preferably to within 5%. [0059] The following description relates to a decoating apparatus but it’s understood that the invention may be applicable to any laser apparatus to treat a surface of a window mounted in situ. Preferably, the laser apparatus is a decoating apparatus and the laser device is designed to decoat at least partially a portion of a coating system presents on a surface of the window.
[0060] Especially, FIG. 1 illustrates a decoating apparatus 1 comprising a body 4, an articulated arm 3 and a laser device 5. The decoating device is inscribed in a parallelepipedal rectangle 10 having a length L measured in the X-axis, a width W measured in the Y-axis and a height Z measured in the Z-axis.
[0061] Dimensions of the parallelepipedal rectangle 10 depend on the extension of the articulated arm.
[0062] To minimise space requirements while being autonomous, meaning that all necessary parts are inside the apparatus, the smallest parallelepipedal rectangle 10 is when the articulated arm is positioned in a compact mode. The compact mode is the position when the articulated arm is folded on itself above the body without protruding laterally. The width W of said smallest parallelepipedal rectangle is smaller than or equal to 40 cm (W < 40 cm). The length L of said smallest parallelepipedal rectangle is smaller than or equal to 100 cm (L < 100 cm).
[0063] In some preferred embodiments, the height of the smallest parallelepipedal rectangle is smaller than or equal to 65 cm (H < 65 cm).
[0064] Being autonomous means that the decoating apparatus can work only with electricity there is no need to plug another device.
[0065] According to the invention, the body comprises an calculation unit to calculate and to control movements of the articulated arm, a generator unit to generate a laser light and to control the laser device and a management unit to manage the calculation unit and the generator unit.
[0066] In some embodiments, the decoating apparatus can further comprise a control unit to interact with the articulating arm and the laser device to be able to move the laser device in space while the laser beam is decoating. The control unit can drive the generator unit to adapt the power, the frequency of the laser light. The control unit can also drive the calculation unit to articulate the articulated arm to move and orientate the laser device to the desired position. The control unit can also drive the optical laser unit to focalise the laser beam and/or to adapt the scanning surface of the laser beam.
[0067] FIG. 2 illustrates a decoating apparatus according to the present invention.
[0068] The decoating apparatus comprises a body 4.
<body>
[0069] The body has a generic shape of a pa ra I lei epi peda I rectangle. In some embodiments, to add features and/or to reduce weight, the parallelepipedal rectangle can be truncated.
[0070] In some embodiments, to facilitate the handling, the body can comprises at least one handle 45. As illustrated in FIG. 2, the body comprises several handles distributed over several surfaces.
[0071] The body has a top surface 41 on which the articulated arm can be attached to as illustrated in FIG. 2 - FIG. 6. It is understood that the articulated arm can be attached to another surface of the body.
[0072] The body comprises a bottom surface opposite to the top surface, displacement means>
[0073] The decoating apparatus comprises a displacement means 7 designed to displace the decoating apparatus on a floor 11.
[0074] In some embodiments, the displacement means can comprise comprises rotating elements such as wheels or caterpillars.
[0075] Preferably, the displacement means can comprise swivel wheels for moving and turning even in tight spaces.
[0076] In some preferred embodiments, the displacement means comprises four wheels, at least two of which are swivel wheels and more preferably every wheel is a swivel wheel. In said embodiments, the wheels are fixed to the bottom surface to reduce the width of the decoating apparatus and each of the wheel is substantially and symmetrically positioned near a different corner of the bottom surface.
[0077] According to some embodiments, the decoating apparatus can further comprise a stabilisation means 8 attached to the body and designed to stabilize the decoating apparatus when the articulating arm is moving. Preferably, the stabilisation means is attached to the bottom surface of the body, the surface opposite to the top surface. [0078] In some preferred embodiments, the stabilisation means comprises at least a foot 8 and more preferably at least two feet, even more preferably at least three feet.
[0079] In a preferred embodiment, the stabilisation means comprises at least four feet symmetrically distributed on the bottom surface.
[0080] Preferably, to easily activate and deactivate the stabilisation of the decoating apparatus, the stabilisation means can comprises an activator such as a pedal.
[0081] In embodiments on which the articulated arm is attached to the top surface, preferably, the articulated arm is positioned substantially at the centre of the surface defined by the stabilisation means along the Z-axis to increase the stability during the decoating steps.
[0082] In some preferred embodiments for which the displacement means comprises four wheels and the stabilisation means comprises four feet, a foot corresponds to a wheel and each of the foot is fixed to the bottom surface at a more central position than the position of the wheels. That means that the surface on the floor created by the contact of the wheels is larger than the surface on the floor created by the feet.
[0083] According to the invention, the decoating apparatus can further comprises a stabiliser arm attached to the body and designed to stabilize the decoating apparatus when the articulating arm is moving. Preferably, the stabiliser means is fixed to a lateral surface of the body in front of the window to be decoated.
[0084] The body can comprises aeration means 46, such as a ventilation grid, fan or alike to avoid overheat inside the body.
[0085] The body can comprises a door 47 to install, to perform maintenance inside the body especially for the calculation unit, generator unit and the management unit.
[0086] In some embodiments, one surface of the body can comprises a plug or any way to connect to the electricity.
[0087] In some preferred embodiments, the decoating apparatus further comprises at least a battery and an inverter to avoid to turn off and restart the decoating apparatus during the displacement between two windows.
[0088] The body can also comprises a power supply to use electricity from the grid. orticulated arm>
[0089] The articulated arm is designed to displace and orientate the laser device while avoiding to fix a part of the decoating apparatus on the window or on the frame, wall,--- to avoid risks of not be correctly attached and fall or risks to scratch the surface.
[0090] The articulated arm delocalises the laser device from the body of the decoating device.
[0091] The articulated arm comprises at least an articulation to displace the laser device in the space.
[0092] As illustrated in FIG. 7, according to some embodiments, the articulated arm can comprises several rotation components 331, 332, 333, 335, 337, 338 such as wrist, elbow, shoulder or alike acting as an articulation. Each of the rotation component can be directly fixed to another rotation component or can be fixed using a rigid bar 334, 336. The rigid bar can have different lengths depending on the desire application.
[0093] In some preferred embodiments, each of the rotation components is driven and controlled by the calculation unit.
[0094] According to the invention, the articulated arm is designed as a type of mechanical arm that is used for positioning precisely the laser device according to the window shape and geometry and the surface to decoat. The arm may be the sum total of the mechanism allowing either rotational motion or translational displacement of the laser device. These movements are usually programmed, but can be performed by remotely controlling the articulated arm (for instance via a remote, or computer, or tablet), or by piloting the articulated arm via the control panel of the equipment, or by manually moving the laser equipment along the desired movement to let the control unit of the articulated arm acquire this movement, to then repeat it.
[0095] In some preferred embodiments, the articulated arm can allow the laser device to be moved along the 3 axis (cartesian coordinates: X, Y, Z: 1 vertical axis and 2 horizontal one, perpendicular to each other) or rotate around these 3 axis, allowing all 6 degrees of movements, such as all translation and rotation possible in or around each direction, so the amount of articulations of the articulated arm have to be sufficient to allow such movements. Amount of articulations is preferably more than 2, more preferably around 6. <Laser device>
[0096] According to the invention, the decoating apparatus comprises a laser device 5.
[0097] The laser device is mounted on an end of the articulated arm opposite to the end fixed to the body. The articulated arm allows the laser device to be moved and oriented in space to decoat correctly the coating system to be decoated.
[0098] According to some embodiments, the length of the laser device of about 180 mm to be able to facilitate the positioning and the movement of the laser device by the articulated arm.
[0099] According to some embodiments, the width of the laser device of about 180 mm to be able to facilitate the positioning and the movement of the laser device by the articulated arm.
[00100] According to some embodiments, the height of the laser device of about 180 mm to be able to facilitate the positioning and the movement of the laser device by the articulated arm.
[00101] In some other embodiments, the dimensions of the laser device can be different such as 100 x 100 x 100 mm depending on the elements comprised inside the laser device and the desired application.
[00102] In some other embodiments, the dimensions of the laser device can be different such as 200 x 200 x 200 mm depending on the elements comprised inside the laser device and the desired application.
[00103] The weight of the laser device is preferably equal to or smaller than about 5 kg to limit the vibration of the articulated arm while avoiding to over dimension said articulated arm while limiting the destabilization risks and jerky movements. cOptical laser unit>
[00104] The laser device 5 comprises an optical laser unit to generate a laser beam 51 from the laser light generated by the generator unit. The laser light is transmitted from the generator unit, disposed in the body to the optical laser unit of the laser device by a cable 405.
[00105] The laser beam is focalised at a focus point on the coating system to decoat when the decoating apparatus is ready to decoat. The laser beam has a specific direction. Preferably, said decoating device can comprise a lens array configured to focus said laser beam at a focus distance. [00106] The articulated arm allows the laser beam to be substantially normal to the surface of the window at least during the decoating step.
[00107] In the sense of the present invention, the term “normal to the surface” is measured when the laser beam is in the zero position 590. The zero position is in front of the laser beam when the laser beam is not orientable. The zero position is the (0, 0) point of the scanning area in case of the laser beam can be oriented with an orientation means. The scanning area 59 is defined in positive and negative value centred in the zero position as illustrated in FIG. 14. The articulated arm is able to displace and to orientate the laser device to keep this specific direction of the laser beam. The laser head can be orientate in a XI, Yl, Zl axis, especially the laser beam substantially normal at the position zero 590 to the surface of the window.
[00108] In some preferred embodiments, to avoid to have a laser beam with a fixed orientation, the laser device can further comprise an orientation means configured to control the direction of said laser beam 51. In this way, the laser beam scans the portion to be decoated thanks to this orientation means. In such embodiments, the combination between an orientation means and the articulated arm allows to rapidly decoat a large coated portion of a coating system. Preferably, said orientation means may comprise at least a rotatable mirror or a mirror using a galvanometer based motor, to provide a light and fast orientation of the laser beam and to control and manage such orientation.
[00109] In some preferred embodiments, the laser beam generated by laser generator goes through an optical fibre from the body to the laser device. The laser beam is transformed and shot by the laser device in direction of the surface to decoat. The transformation of the laser beam can be based on reflections by at least one mirror (or more) to go into a Control Unit Adapter (CUA), from where the laser beam can be then emitted toward the glass panel with correct size and shape, and angle and thickness, to remove the coating according to the predetermined pattern.
[00110] The invention permits to very fast remove a large portion of a coating system, for instance to improve the electromagnetic transmission of a window.
[00111] To avoid to adapt the focus point of the laser beam inside the decoated grid, the laser apparatus comprises a F-theta lens to flatten the focus point on a surface. [00112] Preferably, the laser apparatus is a pulse laser apparatus and the frequency of the laser beam equals to or is higher than substantially 20kHz.
[00113] In some embodiments, in order to keep the focal point on the coating system, the laser device can comprises a focal device designed to measure the distance between the coating system and the laser device. Measurements are transmitted to the management unit that can drive the laser device and/or the calculation unit and/or a control unit to adapt the focal point on the coating system.
[00114] Preferably, the laser device can comprise a housing to hide and to protect components. The housing comprises an opening in which the laser beam can go out of the laser device.
[00115] In some embodiments, the laser device can further comprise mirror or set of mirrors to aim and redirect laser beam in the correct direction
[00116] In some embodiments, the laser device can further comprise an inclinometer to aim the laser device and the laser beam in the correct direction.
[00117] In some embodiments, the laser device can further comprise c a camera to control the decoating pattern and a light to provide good luminosity to camera.
[00118] In some embodiments, the decoating apparatus can further comprise a protective panel to protect peoples from laser reflected from glass.
[00119] The present invention permits to decoat many type of windows and coating system. The dimensions, the shape, the composition such as borosilicate, sodalime, aluminosilicate glass or alike, the structure of the windows such as single glass sheet, multiple glass sheets, laminated glazing, vacuum glazing, or alike, ••• the number of coating systems present can be managed thanks to the decoating apparatus of the present invention.
[00120] The present invention also relates to a decoating method 200 to decoat a portion of a coating system present on a surface of a window with a decoating apparatus according to the invention.
[00121] In the sense of the invention, the term “decoat” means to modify the continuity of the coating system by removing or by melting for example. The decoating can be a partial decoating.
[00122] The coating system 23 generally uses a metal-based layer and infrared light is highly refracted by this type of layer. Such coating system is typically used to achieve a low-energy multi-glazed window. [00123] In some embodiment, the coating system can be a heatable coating applied on the multi-glazed window to add a defrosting and/or a demisting function for example and/or to reduce the accumulation of heat in the interior of a building or vehicle or to keep the heat inside during cold periods for example. Although coating system are thin and mainly transparent to eyes.
[00124] Usually, the coating system is covering most of the surface of the multiglazed window 2.
[00125] The coating system can be made of layers of different materials and at least one of these layers is electrically conductive. In some embodiments, for example in automotive windshields, the coating system can be electrically conductive over the majority of one major surface of the multi-glazed window. This can causes issues such as heated point if the portion to be decoating is not well designed.
[00126] A suitable coating system is for example, a conductive film. A suitable conductive film, is for example, a laminated film obtained by sequentially laminating a transparent dielectric, a metal film, and a transparent dielectric, ITO, fluorine-added tin oxide (FTO), or the like. A suitable metal film can be , for example, a film containing as a main component at least one selected from the group consisting of Ag, Au, Cu, and Al.
[00127] The coating system may comprise a metal based low emissive coating system. Such coating systems typically are a system of thin layers comprising one or more, for example two, three or four, functional layers based on an infrared radiation reflecting material and at least two dielectric coatings, wherein each functional layer is surrounded by dielectric coatings. The coating system of the present invention may in particular have an emissivity of at least 0.010. The functional layers are generally layers of silver with a thickness of some nanometers, mostly about 5 to 20nm. The dielectric layers are generally transparent and made from one or more layers of metal oxides and/or nitrides. These different layers are deposited, for example, by means of vacuum deposition techniques such as magnetic field-assisted cathodic sputtering, more commonly referred to as "magnetron sputtering". In addition to the dielectric layers, each functional layer may be protected by barrier layers or improved by deposition on a wetting layer. [00128] As illustrated in FIG. 16, the decoating method 400 comprises a step Al of displacing 410 the decoating apparatus with the displacement means to a first working position.
[00129] In the sense of the invention, the term “working position” means a position in which the decoating apparatus is able to decoat the portion of the coating system while the laser device is substantially perpendicular to the tangent at the focal point of the coating system to decoat. That means that the decoating apparatus can stay at a position and only the laser device is moved to a new position.
[00130] It means that the decoating apparatus is positioned at a correct place by the displacement means and the laser device is moved to be correctly positioned. For that purpose, the laser device can comprises contact element 52 positioned between laser device and the window and extending from the laser device and oriented towards the window. The contact element permits to ensure the parallelism between the laser device and the surface of the window at least before the decoating step.
[00131] As illustrated in FIG. 14, the laser apparatus can be oriented to keep the parallelism in case of decoating over a bent section thanks to the articulation of the articulated arm.
[00132] As illustrated in FIG. 12 and FIG. 13, a window can comprises several sections with different radius of curvature. The radius of curvature is measured at the surface of the glass panel where the coating system is disposed on. A flat portion has an infinite radius of curvature.
[00133] The decoating apparatus according to the invention is able to decoat using the decoating method a window having different bent sections at once or executing the decoating step at each sections.
[00134] Once the decoating apparatus is positioned at the first working position, the decoating method further comprises a step A2 of decoating 420 a frequency selective surface on the portion.
[00135] The decoated frequency selective surface comprises decoated segments creating zones where the coating system is still present. Decoated segments can have a width between 15 pm and 150 pm, preferably between 30 pm and 70 pm, and more preferably substantially 50 pm, forming specific designs, such as lines, polygons, hashtag-like, a grid or a like. [00136] Decoated designs can depend on wanted visual aspect and / or desired wavelength transparency for example.
[00137] Preferably, at least one coating system is present on one interface, meaning one surface of the window 2. Preferably, the coating system is on one of the internal surfaces of the window, surfaces that are not facing the outside of the window.
[00138] Moreover, if the window presents two coating systems applied on two different interfaces, a first coating needs to be decoated before the second one. For example, the decoating apparatus decoats a portion on the closest coating system and then decoats the second one. The focus point is adapted to be on the correct coating system. Preferably, to avoid to modify the decoating of the closest coating, the decoating apparatus decoats a portion on the farthest coating system and then decoats the closest one. The needed power to decoat the farthest one is higher than the needed power to decoat the closest one and risks to degrade the decoated shape of the portion on the closest one if this one is done before the farthest coating.
[00139] Dimensions and shape of the portion to be decoated or the decoated portion depend on the desire application. Thanks to the decoating apparatus of the invention, the decoating apparatus do not necessary be adapted to the dimension of the portion to be decoated and the same decoating apparatus can be used for a large type of windows and environments.
[00140] The position of the decoated portion 25 on the multi-glazed window depends on the application. Preferably, the portion of the coating system to be decoated represents at least 50% of the surface of the coating system, more preferably, the portion of the coating system to be decoated represents at least 70% of the surface of the coating system and even more preferably, the portion of the coating system to be decoated represents at least 80% of the surface of the coating system. It is understood that the portion of the coating system to be decoated and the decoated portion represent a surface of the coating system and not the decoating itself. The present invention permits to decoat a small amount of coating, less than 3%, to improve the transmission of radio waves on a large or not portion of said coating.
[00141] In some preferred embodiments, to accelerate the time to decoat a large surface, the frequency selective surface FSS1 can be composed of at least a patchwork of sub-frequency selective surfaces FSS11, FSS12, FSS13, FSS14, FSS21, FSS22, FSS23, FSS24, FSS31, FSS32, FSS33, FSS34 as illustrated in FIG. 15, Therefore, when laser processing is performed on a region larger than a region that can be processed in one process, a pattern formed in a predetermined size that can be processed in one process is formed a plurality of times and continuously arranged. As a result, a continuous pattern can be formed in the entire desired region by connecting decoated tile-like portions like a so-called patchwork.
[00142] That means that the decoating step 420 can comprises several decoating substeps 421, 422, 423, 424.
[00143] Each of the decoating substeps can be performed by scanning a zone, scanning either via an optical or ultrasonic means for instance, to define the correct shape to the surface to decoat with enough precision, with the laser beam to decoat inside said zone meaning that the orientation of the laser beam is adapted inside said zone. Preferably, the laser device is moving with the articulated arm while the laser beam is scanning to increase the speed of decoating.
[00144] In some embodiments, the laser device can comprises a confocal or any other element designed to scan the surface in front of where the laser beam will be shot, to adjust laser beam position accordingly.
[00145] Preferably, the frequency selective surface is a grid made of decoated segments to form a decoated grid. The grid can be made of a patchwork of subgrids each of the subgrids are connected edge-to-edge.
[00146] In fact, the decoated grids placed in a patchwork manner and connected edge-to-edge allow to create a larger frequency selective surface especially when the decoated grids are created by a decoating apparatus using a galvo head to orientate the laser designed to decoat the coating system.
[00147] Dimensions Lml, Lm2, Lm3, Lm4, W3n, W2n, Win of the sub frequency selective surfaces can depends on the size of the maximum surface that the decoating apparatus can decoat at once and also can depends on the radius of curvature around the focal point and the laser parameter such as the scan field, Lmax, and the zone Rayleigh, Za.
[00148] As illustrated in FIG. 8, during a decoating step, the laser beam is focalised at a focus point 25 on the coating system 23. [00149] During a decoating step, the laser device is moving while the laser beam is localised on the coating system to decoat the coating system.
[00150] In order to correctly decoat a coating system, the laser beam must be precisely focused onto the targeted coating system. Therefore, the position of the coating system must be known with a precision at least three times smaller than the depth of field of the decoating device. The depth of field corresponds to the distance around the focal point of a focused laser beam where the laser beam diameter is considered constant. This distance depends greatly of the laser beam characteristics and the optics used for focusing said laser beam. Typically, the depth of field is around 0.5 mm, which means that the precision on the focus position of the decoating device should be around 0.1-0.2 mm.
[00151] To know the position of the coating system, a cofoncal unit can be added to the laser device designed to calculate the position of the coating system.
[00152] According to the invention, the decoating method is performed in a factory meaning before to install the treated window.
[00153] Preferably, the decoating method is performed in situ with the decoating apparatus.
[00154] A rapid transit systemlOO comprises several windows 201, 202, 203, 204 in a same row as illustrated in FIG. 9.
[00155] According to some embodiments, the decoating method according to the invention permits to perform the decoating method from the inside of the stationary or the mobile object as illustrated in FIG. 10. In such embodiments, the decoating apparatus is position on the floor or on a platform to be correctly positioned. The displacing step can be made by the platform once the decoating apparatus is positioned on the platform.
[00156] In some embodiments, the decoating method according to the invention permits to perform the decoating method from the inside of the stationary or the mobile object as illustrated in FIG. 11. The decoating apparatus is moved inside the rapid transit system and positioned near a window to be treated.
[00157] In the sense of the present invention, the term “near” means that the decoating apparatus is not fixed to the windows, the frame or the body of the object on which the window is fixed.
[00158] In some embodiments, the body can be around 70cm from the window to be decoated, preferably placed substantially normal to the window, and with the articulated arm aligned substantially along the main length of the body, or parallelly to the window, with the articulated arm aligned substantially perpendicular to the main body length.
[00159] Preferably, the centre of the articulated arm, which corresponds to the first articulation between the body and the articulated arm, is placed aligned with the centre of the window, the centre along vertical axis, and along the length axis of the window).
[00160] The vertical positioning of the body from the window could be ensured by lifting the body with a lifting equipment, for example a lifting platform, scissor lift platform, “cherry picker” or so on.
[00161] During the decoating step, the articulated arm displaces and orientates the laser device along the portion and keeps the laser beam substantially normal to the surface or to the scanning zone.
[00162] The present invention also relates to a multi windows decoating method to decoat a portion of a coating system present on a surface of each of at least a first window and a second window mounted on a stationary object, for instance a building, or mounted on a mobile object, for instance a vehicle, a rapid transit system to treat multiple windows.
[00163] As illustrated in FIG. 17, the multi windows decoating method comprises a step Bl of displacing the decoating apparatus with the displacement means and/or the laser device to a first working position and a step B2 of decoating a frequency selective surface on the portion of the first window, meaning a executing a decoating step 400 on a first window.
[00164] The multi windows decoating method further comprises a step B3 of displacing the decoating apparatus with the displacement means and/or the laser device to a second working position and a step B4 of decoating a frequency selective surface on the portion of the second window, meaning a executing a decoating step 400 on a second window.
[00165] The multi window decoating method can comprise a step 401 before the step Bl to assemble and/or to provide the decoating apparatus inside the object.
[00166] The multi window decoating method can also comprise a step 404 after all decoating steps to disassemble and/or to retrieve from the object the decoating apparatus. [00167] The invention also relates to the use of a decoating apparatus to decoat from the inside of a plurality of window of a rapid transit system with a multi window decoating method.
[00168] Thus, the decoating apparatus of the invention can be used to improve the electromagnetic properties of a multi-glazed window already mounted on a stationary object, for instance building, or on a mobile object, for instance a vehicle, a train or alike without dependency to the configuration of the object.
[00169] The present invention can decoat a window without manipulations from an operator except maybe some standard manipulations such as the on-off and the first positioning. Especially the laser device and the focal point of the laser beam can move following the profile/geometry of the coating system, whether the window is straight, curved, tilted...

Claims

Claims
Claim 1. Decoating apparatus (1), designed to decoat a portion of a coating system (23) present on a surface of a window (2) and inscribed in a parallelepipedal rectangle (10) having a length (L) measured in the X- axis, a width (W) measured in the Y-axis and a height (Z) measured in the Z-axis, the decoating apparatus comprises a body (4), an articulated arm (3) attached to the body, a laser device (5), comprising an optical laser unit to generate a laser beam (51), mounted on an end of the articulated arm designed to displace and orientate the laser device, especially the laser beam substantially normal to the surface of the window, and a displacement means (7) designed to displace the decoating apparatus on a floor (11), characterized in that the body comprises an calculation unit to calculate and to control movements of the articulated arm, a generator unit to generate a laser light and to control the laser device and a management unit to manage the calculation unit and the generator unit and in that, when the articulated arm is positioned in a compact mode, the width of the parallelepipedal rectangle is smaller than or equal to 40 cm and the length of the parallelepipedal rectangle is smaller than or equal to 100 cm.
Claim 2. Decoating apparatus according to claim 1 wherein the decoating apparatus further comprises a stabilisation means attached to the body and designed to stabilize the decoating apparatus when the articulating arm is moving.
Claim 3. Decoating apparatus according to any preceding claims wherein the decoating apparatus further comprises a stabiliser arm attached to the body and designed to stabilize the decoating apparatus when the articulating arm is moving.
Claim 4. Decoating apparatus according to any preceding claims wherein the decoating apparatus further comprises a control unit to interact with the articulating arm and the laser device.
Claim 5. Decoating apparatus according to any preceding claims wherein the decoating apparatus further comprises at least a battery and an inverter.
Claim 6. Decoating apparatus according to any preceding claims wherein the displacement means comprises rotating elements such as wheels or caterpillars.
Claim 7. Decoating apparatus according to any preceding claims, wherein the articulated arm is attached to the top surface of the body.
Claim 8. Decoating apparatus according to any preceding claims, wherein the decoating apparatus feather comprises a handle to manipulate the decoating apparatus.
Claim 9. Decoating apparatus according to any preceding claims, wherein the laser device comprises a F-theta lens.
Claim 10. Decoating apparatus according to any preceding claims, wherein the laser device comprises a orientation means designed to orientate the laser beam.
Claim 11. Decoating method 400 to decoat a portion of a coating system present on a surface of a window with a decoating apparatus according to any preceding claims, the decoating method comprises following steps :
Al. Displacing (410) the decoating apparatus with the displacement means to a first working position,
A2. Decoating (420) a frequency selective surface on the portion.
Claim 12. Decoating method according to claim 11, wherein the decoating method is performed in a factory.
Claim 13. Decoating method according to claim 11, wherein the decoating method is performed in situ.
Claim 14. Multi windows decoating method to decoat a portion of a coating system present on a surface of each of at least a first window and a second window mounted on a stationary object, for instance a building, or mounted on a mobile object, for instance a vehicle, a rapid transit system a train; the method comprises following steps:
Bl. Displacing the decoating apparatus with the displacement means and/or the laser device to a first working position,
B2. Decoating a frequency selective surface on the portion of the first window,
B3. Displacing the decoating apparatus with the displacement means and/or the laser device to a second working position, B4. Decoating a frequency selective surface on the portion of the second window.
Claim 15. Multi windows decoating method according to claim 14, wherein displacing and decoating steps are performed from the inside of the stationary or the mobile object (100).
PCT/EP2024/065030 2023-06-08 2024-05-31 Decoating apparatus and associated methods for decoating a portion of a coating on a window Pending WO2024251621A1 (en)

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EP23178251 2023-06-08

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