WO2024248021A1 - Film-forming composition, method for producing substrate, and method for producing film-forming composition - Google Patents
Film-forming composition, method for producing substrate, and method for producing film-forming composition Download PDFInfo
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- WO2024248021A1 WO2024248021A1 PCT/JP2024/019656 JP2024019656W WO2024248021A1 WO 2024248021 A1 WO2024248021 A1 WO 2024248021A1 JP 2024019656 W JP2024019656 W JP 2024019656W WO 2024248021 A1 WO2024248021 A1 WO 2024248021A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
Definitions
- the present disclosure relates to a film-forming composition, a method for manufacturing a substrate, and a method for manufacturing a film-forming composition.
- Patent Document 1 describes a surface treatment agent containing a silylating agent containing at least one compound having a disilazane structure and a solvent.
- the following film-forming composition, method for manufacturing a substrate, and method for manufacturing a film-forming composition are provided.
- a film-forming composition used to form a water-repellent film (I) a silylating agent; (II) a silyl ester compound represented by the following general formula [2], (III) an aprotic solvent, A film-forming composition.
- R2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms;
- R3 is each independently an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms;
- i is an integer from 1 to 3
- h is an integer from 1 to 3
- i+h is an integer from 2 to 4. 2.
- the film-forming composition according to 1. The film-forming composition, wherein the silylating agent contains a silicon compound represented by the following general formula [1]: R 1 a Si(H) b X 4-ab [1] (In the above general formula [1], R 1 is each independently an organic group containing a hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms, Each X is independently a monovalent group in which the atom bonded to the Si atom is nitrogen, oxygen, carbon, or halogen; a is an integer from 1 to 3, b is an integer from 0 to 2, and the sum of a and b is 1 to 3. 3.
- the film-forming composition contains the silyl ester compound represented by -C q Y (2q+1-r) Cl r (wherein each Y is independently a hydrogen atom or a fluorine atom bonded to carbon, Cl is a chlorine atom, q is an integer of 1 to 5, and r is 1 to 2q). 4.
- the film-forming composition according to any one of 1 to 3 The aprotic solvent comprises one or more selected from the group consisting of hydrocarbons, esters, ethers, ketones, halogen atom-containing solvents, sulfoxide-based solvents, carbonate-based solvents, derivatives of polyhydric alcohols having no OH group, nitrogen atom-containing solvents having no N-H group, and silicone solvents. 5.
- the film-forming composition according to any one of 1 to 4 The film-forming composition, wherein the content of the silylating agent is 0.1% by mass or more and 35% by mass or less, based on 100% by mass of the film-forming composition. 6.
- the film-forming composition according to any one of 1 to 5 The film-forming composition, wherein the content of the silyl ester compound is 0.01% by mass or more and 10% by mass or less based on 100% by mass of the film-forming composition.
- the film-forming composition according to any one of 1 to 6 The film-forming composition has a water contact angle of 70° or more when the film is formed from the film-forming composition and measured in accordance with JIS R 3257:1999. 8.
- a film-forming composition comprising the aprotic solvent (III) having polarity.
- a film-forming composition comprising an amide compound having a structure in which, in the general formula [4], R b1 is a hydrocarbon group having no Cl 3 C moiety, Cl 2 HC moiety, or Cl 2 FC moiety. 11. The film-forming composition according to any one of 1.
- R b2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms are replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms
- R b3 each independently represents an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms
- j is an integer from 1 to 3
- t is an integer from 1 to 3
- j+t is an integer from 2 to 4.
- R b4 each independently represents an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms, u is an integer from 1 to 3, v is an integer from 0 to 2, and the sum of u and v is 1 to 3. 12.
- Preparing a substrate supplying a film-forming composition to the substrate to form a water-repellent film on at least a portion of a surface of the substrate,
- the film forming composition (I) a silylating agent; (II) a silyl ester compound represented by the following general formula [2], (III) an aprotic solvent.
- R2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms;
- R3 is each independently an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms;
- i is an integer from 1 to 3
- h is an integer from 1 to 3
- i+h is an integer from 2 to 4. 13.
- a method for manufacturing a substrate according to 12. comprising the steps of: A method for producing a substrate, comprising the step of cleaning the substrate before supplying the film-forming composition. 14.
- a method for producing a film-forming composition comprising the step of mixing (I) a silylating agent, (II) a silyl ester compound, and (III) an aprotic solvent.
- a method for producing a film-forming composition comprising a reaction step of reacting (I) a silylating agent with a chlorocarboxylic acid compound containing at least one of a chlorocarboxylic acid and a chlorocarboxylic acid anhydride to obtain (II) a silyl ester compound. 16.
- a method for producing the film-forming composition according to 15. or 16. The method for producing a film-forming composition includes the chlorocarboxylic acid compound, which contains at least one of the chlorocarboxylic acid having a pKa of -0.2 or more and 4.5 or less, and an anhydride thereof. 18.
- a method for producing the film-forming composition according to any one of 15. to 17. comprising the steps of: The method for producing a film-forming composition, wherein the reaction step is carried out in an aprotic solvent (III). 19.
- the present disclosure provides a film-forming composition that can produce a new chemical solution containing a chlorine-containing accelerator, a method for manufacturing a substrate using the same, and a method for manufacturing the film-forming composition.
- FIG. 2 is a top view illustrating a schematic configuration of a substrate.
- FIG. 2 is a cross-sectional view illustrating a schematic configuration of a substrate.
- 1A to 1C are cross-sectional views illustrating process steps for manufacturing a substrate.
- the film-forming composition of the present embodiment contains (I) a silylation agent, (II) a silyl ester compound represented by the following general formula [2], and (III) an aprotic solvent.
- R 2 -C( O)O) i -Si(H) 4-i-h (R 3 ) h [2]
- R2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms
- R3 is each independently an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms, i is an integer from 1 to 3, h is an integer from 1 to 3, and i+h is an integer from 2 to 4.
- the inventors have found that a film-forming composition containing the above-mentioned silylating agent, a chlorine-containing silyl ester compound, and an aprotic solvent can impart excellent water repellency to the substrate surface.
- the film-forming composition of the present embodiment is a surface-modifying chemical liquid used for forming a water-repellent film on at least a part of a substrate surface.
- the water repellency can be defined using as an index the water contact angle measured by the coupon test described below.
- the water-repellent film formed from the film-forming composition has a water contact angle, measured in accordance with JIS R 3257:1999, of, for example, 70° or more, preferably 75° or more, and more preferably 81° or more. (Procedure for coupon testing)
- a silicon wafer having no uneven pattern on its surface and a silicon oxide film with a thickness of 1 ⁇ m is cut to prepare coupons made of silicon substrates with dimensions of length, width and thickness of 4 cm, 1 cm and 0.75 mm.
- the coupon is immersed in 1% by weight hydrofluoric acid at room temperature, then in water at room temperature, then in 2-propanol at room temperature, and then in propylene glycol monomethyl ether acetate at room temperature to wash it, where "room temperature” is 25°C.
- An evaluation solution made of the film-forming composition was prepared, and the cleaned coupon was immersed in the evaluation solution at room temperature for 20 seconds.
- the coupon is removed from the evaluation solution and washed by immersing it in 2-propanol at room temperature, and then the surface of the coupon is dried with nitrogen gas. With the dried coupon placed on a horizontal surface, 2 ⁇ l of pure water is placed on the surface of the coupon on which the silicon oxide film is formed at room temperature, and the water contact angle (°) is measured in accordance with JIS R 3257:1999.
- Patent Document 2 discloses a chemical solution for forming a water-repellent protective film on at least the recessed surface of a fine uneven pattern when cleaning a wafer having a fine uneven pattern on its surface, at least a part of which contains silicon elements, the chemical solution containing a silicon compound A of a predetermined structure and an acid A, the acid A being at least one selected from the group consisting of trimethylsilyl trifluoroacetate, trimethylsilyl trifluoromethanesulfonate, dimethylsilyl trifluoroacetate, dimethylsilyl trifluoromethanesulfonate, butyldimethylsilyl trifluoroacetate, butyldimethylsilyl trifluoromethanesulfonate, octyldimethylsilyl trifluoroacetate, and octyldimethylsilyl trifluoromethanesulfonate.
- Patent Document 2 discloses that the use of a perfluoroalkyl derivative such as TMSTFA (trimethylsilyl trifluoroacetate) as an accelerator can provide excellent water repellency, but that the use of unsubstituted sulfuric acid, nitric acid, or acetic acid results in significantly inferior water repellency. From this, it was predicted that compounds such as trimethylsilyl chlorodifluoroacetate (TMSCDA) and trimethylsilyl dichlorofluoroacetate (TMSDFA), in which at least a part of the fluorine atoms of a perfluoroalkyl derivative are replaced by chlorine atoms, would have insufficient electron-attracting properties of the chlorine atoms, and would impart less water repellency.
- TMSCDA trimethylsilyl chlorodifluoroacetate
- TMSDFA trimethylsilyl dichlorofluoroacetate
- equivalent water repellency means that the water repellency is significantly superior to that of unsubstituted sulfuric acid, nitric acid or acetic acid, specifically, the water contact angle is 70° or more, which satisfies the water repellency standard.
- a film-forming composition having equivalent water repellency can be provided.
- water-repellent film refers to both a compound having a silyl group derived from a silylating agent that is chemically bonded to the substrate surface, and a group of such compounds, regardless of whether or not the compounds interact with each other or are bonded to each other.
- the above bonds do not have to be direct bonds, and also include cases where the bonds are formed via other elements or substituents, etc.
- silylation agent a known silylating agent can be used.
- the silylating agent may include, for example, a silicon compound represented by the following general formula [1]. These may be used alone or in combination of two or more kinds.
- R 1 is each independently an organic group containing a hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms,
- Each X is independently a monovalent group in which the atom bonded to the Si atom is nitrogen, oxygen, carbon, or halogen; a is an integer of 1 to 3, b is an integer of 0 to 2, and the sum of a and b is 1 to 3.
- the above-mentioned hydrocarbon groups are still referred to as hydrocarbon groups even when all of the hydrogen atoms are replaced with atoms other than hydrogen atoms.
- R 1 in the above general formula [1] may contain not only hydrogen, carbon, nitrogen, oxygen, a fluorine atom, or a chlorine atom, but also silicon, sulfur, a halogen atom (other than fluorine), etc. Furthermore, R 1 in the above general formula [1] may contain an unsaturated bond, an aromatic ring, or a cyclic structure.
- R 1 in the above general formula [1] contains a silicon atom, it may have a structure represented by the following general formula [1-1].
- R 1 (wherein R 1 does not contain a silicon atom) and X are the same as those in the above general formula [1]
- m is an integer of 1 to 2
- n is an integer of 0 to 1
- the sum of m and n is 1 to 2
- p is an integer of 1 to 18, and the methylene chain represented by -(CH 2 ) p - may be substituted with a halogen atom.
- X is a monovalent group in which the atom bonded to the Si atom is nitrogen, oxygen, or carbon, and may contain not only hydrogen, carbon, nitrogen, and oxygen atoms, but also silicon, sulfur, halogen atoms, etc.
- R 4 is independently a group selected from the group consisting of a monovalent hydrocarbon group having 1 to 8 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms, and a fluorine atom
- R 5 is each independently a divalent hydrocarbon group having 1 to 8 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms.
- -N C(NR 6 2 ) 2
- R a1 and R a2 may be bonded to each other to form a saturated or unsaturated heterocycloalkyl group having a nitrogen atom.
- -N(R a3 )-Si(R a4 )(R a5 )(R a6 ) (wherein R a3 represents a hydrogen atom, a hydrocarbon group having 1 to 4 carbon atoms, a trimethylsilyl group, or a dimethylsilyl group, and R a4 , R a5 , and R a6 each independently represent a hydrogen atom or an organic group, and the total number of carbon atoms contained in R a4 , R a5, and R a6 is 1 or more; -N(R a7 )-C( ⁇ O)R a8 (wherein R a7 represents a hydrogen atom, a methyl group, a trimethylsilyl group, or a dimethylsilyl group, and R a8 represents a hydrogen atom
- Examples of the silylating agent in which X in the above general formula [1] is a monovalent group in which the atom bonded to the Si atom is nitrogen include CH3Si ( NH2 ) 3 , C2H5Si ( NH2 ) 3 , C3H7Si ( NH2 ) 3 , C4H9Si ( NH2 ) 3 , C5H11Si ( NH2 ) 3 , C6H13Si ( NH2 ) 3 , C7H15Si ( NH2 ) 3 , C8H17Si ( NH2 ) 3 , C9H19Si ( NH2 ) 3 , C10H21Si ( NH2 ) 3 , and C11H23 Si( NH2 ) 3 , C12H25Si(NH2) 3 , C13H27Si ( NH2 ) 3 , C14H29Si ( NH2 ) 3 , C15H31Si (
- R 5 is as described above.
- -N C(NR 6 2 ) 2
- hexamethyldisilazane N-methylhexamethyldisilazane, 1,1,3,3-tetramethyldisilazane, 1,3-dimethyldisilazane, 1,3-di-N-octyltetramethyldisilazane, 1,3-divinyltetramethyldisilazane, heptamethyldisilazane, N-allyl-N,N-bis(trimethylsilyl)amine, 1,3-diphenyltetramethyldisilazane, 1,1,3,3-tetraphenyl-1,3-dimethyldisilazane, nonamethyltrisilazane, pentamethylethyldisilazane, pentamethylvinyldisilazane, pentamethylpropyldisilazane, pentamethylethyldisilazane, pentamethyl-t-butyldisil
- N-trimethylsilylacetamide, N-trimethylsilyltrifluoroacetamide, N-methyl-N-trimethylsilylacetamide, N-methyl-N-trimethylsilyltrifluoroacetamide, bis(trimethylsilyl)acetamide, bis(trimethylsilyl)trifluoroacetamide, etc.) are exemplified.
- -O-C(R a12 ) N(R a13 ) (wherein R a12 represents a hydrogen atom, a saturated or unsaturated alkyl group, a fluorine-containing alkyl group, or a trialkylsilylamino group, and R a13 represents a hydrogen atom, an alkyl group, or a trialkylsilyl group),
- R a16 represents a saturated or unsaturated alkyl group, a saturated or unsaturated cycloalkyl group, or a fluorine-containing alkyl group.
- R a17 is an alkyl group having 1 to 6 carbon atoms, a perfluoroalkyl group, a phenyl group, a tolyl group, or an -O-Si(CH 3 ) 3 group.
- trimethylsilyl sulfonate trimethylsilyl benzene sulfonate, trimethylsilyl toluene sulfonate, trimethylsilyl trifluoromethane sulfonate, trimethylsilyl perfluorobutane sulfonate, bistrimethylsilyl sulfate, etc.), or one replaced with -O-P(-O-Si(CH 3 ) 3 ) 2 (for example, tristrimethylsilyl phosphite, etc.).
- silylating agent in which X in the above general formula [1] is a monovalent group in which the atom bonded to the Si atom is oxygen include hexamethyldisiloxane, 1,3-diphenyl-1,3-dimethyldisiloxane, 1,1,3,3-tetramethyldisiloxane, 1,1,1-triethyl-3,3-dimethyldisiloxane, 1,1,3,3-tetra-n-octyldimethyldisiloxane, bis(nonafluorohexyl)tetramethyldisiloxane, 1, 3-bis(trifluoropropyl)tetramethyldisiloxane, 1,3-di-n-butyltetramethyldisiloxane, 1,3-di-n-octyltetramethyldisiloxane, 1,3-diethyltetramethyldis
- examples of the silylating agent in which X in the above general formula [1] is a monovalent group in which the atom bonded to the Si atom is a halogen include those in which the amino group (—NH 2 group) of the above aminosilane is replaced with a chloro group, a bromo group, or an iodo group (e.g., chlorotrimethylsilane, bromotrimethylsilane, etc.).
- the above general formula [1] is preferably a silicon compound having a trialkylsilyl group.
- R1 is preferably a methyl group.
- b is preferably 0.
- X is more preferably a monovalent group in which the atom bonded to the Si atom is nitrogen or oxygen, and more preferably the atom bonded to the Si atom is nitrogen.
- silazane compounds include non-cyclic disilazane compounds such as hexamethyldisilazane, heptamethyldisilazane, tetramethyldisilazane, diethyltetramethyldisilazane, dipropyltetramethyldisilazane, dibutyltetramethyldisilazane, dihexyltetramethyldisilazane, dioctyltetramethyldisilazane, and didecyltetramethyldisilazane; cyclic disilazane compounds such as 2,2,5,5-tetramethyl-2,5-disila-1-azacyclopentane and 2,2,6,6-tetramethyl-2,6-disila-1
- suitable silylating agents include one or more selected from the group consisting of hexamethyldisilazane, heptamethyldisilazane, N-(trimethylsilyl)dimethylamine, bis(dimethylamino)dimethylsilane, bis(trimethylsilyl)trifluoroacetamide, N-methyl-N-trimethylsilyltrifluoroacetamide, N-trimethylsilylacetamide, N-trimethylsilylimidazole, trimethylsilyltriazole, bistrimethylsilyl sulfate, 2,2,5,5-tetramethyl-2,5-disila-1-azacyclopentane, and 2,2,4,4,6,6-hexamethylcyclotrisilazane.
- the content of the silylating agent in 100% by mass of the film-forming composition is not particularly limited as long as the desired water repellency can be imparted to the substrate.
- the lower limit of the content of the silylation agent may be, for example, 0.1 mass % or more, preferably 0.2 mass % or more, more preferably 0.3 mass % or more, and further preferably 0.5 mass % or more. This makes it easier to improve the water repellency of the substrate.
- the upper limit of the content of the silylation agent may be, for example, 35% by mass or less, preferably 33% by mass or less, and more preferably 30% by mass or less. By setting it within the above range, water repellency can be imparted more efficiently with respect to the content of the silylation agent.
- the total content of the silylating agents should be within the above range.
- a silylamide compound or an aminosilane compound described later is used in combination, it is preferable that the total content of the silylating agent, the silylamide compound, and the aminosilane compound is within the above range.
- the silyl ester compound is a chlorine-containing accelerator that acts as an accelerator in the chemical solution of the film-forming composition.
- R2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms
- R3 is each independently an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms
- i is an integer of 1 to 3
- h is an integer of 1 to 3
- i+h is an integer of 2 to 4.
- the carbon number is 1 to 5, preferably 1 to 3, and more preferably 1 to 2. This enhances water repellency.
- R2 also includes the case where all hydrogen atoms are replaced by chlorine atoms, and the case where all hydrogen atoms are replaced by atoms other than hydrogen atoms is also described as a hydrocarbon group.
- R 2 is a hydrocarbon group having two or more carbon atoms, it is more preferable that at least one hydrogen atom of each hydrocarbon group is substituted with a chlorine atom.
- R 2 in the general formula [2] may be a group represented by -C q Y (2q+1-r) Cl r (wherein each Y is independently a hydrogen atom or a fluorine atom bonded to carbon, Cl is a chlorine atom, q is an integer of 1 to 5, and r is 1 to 2q).
- each Y is independently a hydrogen atom or a fluorine atom bonded to carbon
- Cl is a chlorine atom
- q is an integer of 1 to 5
- r is 1 to 2q.
- the total number of chlorine atoms and fluorine atoms bonded to the carbon atoms contained in R2 is greater than the total number of hydrogen atoms, since this makes it easier to improve the water repellency of the film forming composition.
- the atoms bonded to the carbon contained in R2 may be only fluorine atoms and chlorine atoms (however, R2 does not include -CF3 and -CF2- ), or the atoms bonded to the carbon contained in R2 may be only hydrogen atoms and chlorine atoms (however, the total number of chlorine atoms is greater than the total number of hydrogen atoms).
- R 2 may be, -CHClF, -CClF 2 , -CHCl 2 , -CCl 2 F, -CHClCH 3 , -CCl 2 CH 3 , -CH 2 CHCl 2 , -CHClCH 2 Cl, -CHClCCl 3 , -CCl 2 CHCl 2 , -CCl 2 CCl 3 , -CClFCF 3 , -CF 2 CClF 2 , CCl 2 CF 3 , -CClFCCl 2 F, -CF 2 CCl 3 , -CClFCCl 3 , -CCl 2 CCl 2 F, -CClFCH 3 , -CCl 2 CH 2 F, -CHFCHCl 2 , -CClFCH 2 Cl, -CClCHClF, -CCl 2 It is preferable to use CHClF, -CClF 2 , -CHCl 2 , -CC
- R3 in the general formula [2] may contain not only hydrogen, carbon, nitrogen, oxygen, a fluorine atom, or a chlorine atom, but also silicon, sulfur, a halogen atom (other than fluorine), etc. Furthermore, R3 in the general formula [2] may contain an unsaturated bond, an aromatic ring, or a cyclic structure.
- silyl ester compounds include trimethylsilyl chloroacetate, trimethylsilyl dichloroacetate, trimethylsilyl chlorodifluoroacetate, trimethylsilyl dichlorofluoroacetate, trimethylsilyl chlorofluoroacetate, dimethylsilyl chloroacetate, dimethylsilyl dichloroacetate, dimethylsilyl chlorodifluoroacetate, butyldimethylsilyl chloroacetate, trimethylsilyl-2-chloropropionate, trimethylsilyl-3-chloropropionate, trimethylsilyl-2,2-dichloropropionate, trimethylsilyl-2,3-dichloropropionate, triethylsilyl-2-chloropropionate, trimethylsilyl trichloroacetate, etc.
- trimethylsilyl dichloroacetate trimethylsilyl chlorodifluoroacetate, trimethylsilyl dichlorofluoroacetate, trimethylsilyl-2,2-dichloropropionate, and trimethylsilyl-2,3-dichloropropionate are more preferred.
- the content of the silyl ester compound in 100% by mass of the film-forming composition is not particularly limited as long as it can impart the desired water repellency to the substrate.
- the lower limit of the content of the silyl ester compound is, for example, 0.01 mass % or more, preferably 0.05 mass % or more, and more preferably 0.2 mass % or more.
- the upper limit of the content of the silyl ester compound is, for example, 10 mass % or less, preferably 5 mass % or less, and more preferably 3 mass % or less.
- the lower limit of CSi / Ces is, for example, 1.0 or more, preferably 5.0 or more, and more preferably 10 or more. This makes it possible to impart water repellency with a shorter treatment time.
- the upper limit of C Si /C es is not particularly limited as long as the desired water repellency is obtained, but it may be, for example, 40 or less, and is preferably 30 or less.
- the total amount of the silyl ester compounds contained in the film-forming composition is the amount of the silyl ester compounds.
- the silyl ester compound with the highest amount is trimethylsilyl chloroacetate, trimethylsilyl dichloroacetate, trimethylsilyl chlorodifluoroacetate, trimethylsilyl dichlorofluoroacetate, trimethylsilyl chlorofluoroacetate, dimethylsilyl chloroacetate, dimethylsilyl dichloroacetate, dimethylsilyl chlorodifluoroacetate, butyldimethylsilyl chloroacetate, trimethylsilyl-2-chloropropionate, trimethylsilyl-3-chloropropionate, trimethylsilyl-2,3-dichloropropionate, triethylsilyl-2-chloropropionate, or trimethyl
- trimethylsilyl dichloroacetate trimethylsilyl chlorodifluoroacetate, trimethylsilyl dichlorofluoroacetate, trimethylsilyl-2,2-dichloropropionate, and trimethylsilyl-2,3-dichloropropionate are more preferred.
- the aprotic solvent refers to a solvent that does not contain a group in which a hydrogen atom is bonded to an oxygen atom or a nitrogen atom, such as a hydroxyl group or an amino group, but the aprotic solvent is not particularly limited as long as it dissolves the silylating agent and the silyl ester compound.
- aprotic solvent may include one or more selected from the group consisting of hydrocarbons, esters, ethers, ketones, halogen atom-containing solvents, sulfoxide-based solvents, carbonate-based solvents, polyhydric alcohol derivatives having no OH group, nitrogen atom-containing solvents having no N—H group, and silicone solvents.
- hydrocarbons, esters, ethers, halogen atom-containing solvents, sulfoxide solvents, and polyhydric alcohol derivatives those having no OH group are preferred.
- hydrocarbons examples include linear, branched, or cyclic hydrocarbon solvents, aromatic hydrocarbon solvents, terpene solvents, etc., such as n-hexane, n-heptane, n-octane, n-nonane, n-decane, n-undecane, n-dodecane, n-tetradecane, n-hexadecane, n-octadecane, n-icosane, and branched hydrocarbons corresponding to the carbon numbers thereof (e.g., isododecane, isocetane, etc.), cyclohexane, These include methylcyclohexane, decalin, benzene, toluene, xylene, (ortho-, meta-, or para-)diethylbenzene, 1,3,5-trimethylbenzene, butylbenzene,
- esters examples include ethyl acetate, n-propyl acetate, i-propyl acetate, n-butyl acetate, i-butyl acetate, n-pentyl acetate, i-pentyl acetate, n-hexyl acetate, n-heptyl acetate, n-octyl acetate, n-pentyl formate, n-butyl propionate, ethyl butyrate, n-propyl butyrate, i-propyl butyrate, n-butyl butyrate, methyl n-octanoate, methyl decanoate, methyl pyruvate, ethyl pyruvate, n-propyl pyruvate, methyl acetoacetate, ethyl acetoacetate, ethyl 2-oxobutanoate, di
- lactone compounds such as lactone compounds may be used as the esters.
- lactone compounds include ⁇ -propiolactone, ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ -hexanolactone, ⁇ -heptanolactone, ⁇ -octanolactone, ⁇ -nonanolactone, ⁇ -decanolactone, ⁇ -undecanolactone, ⁇ -dodecanolactone, ⁇ -valerolactone, ⁇ -hexanolactone, ⁇ -octanolactone, ⁇ -nonanolactone, ⁇ -decanolactone, ⁇ -undecanolactone, ⁇ -dodecanolactone, and ⁇ -hexanolactone.
- ethers examples include di-n-propyl ether, ethyl-n-butyl ether, di-n-butyl ether, ethyl-n-amyl ether, di-n-amyl ether, ethyl-n-hexyl ether, di-n-hexyl ether, di-n-octyl ether, as well as ethers with branched hydrocarbon groups such as diisopropyl ether and diisoamyl ether that correspond to the carbon numbers of these ethers, dimethyl ether, diethyl ether, methyl ethyl ether, methyl cyclopentyl ether, diphenyl ether, tetrahydrofuran, and dioxane.
- ketones examples include acetone, acetylacetone, methyl ethyl ketone, methyl propyl ketone, methyl butyl ketone, 2-heptanone, 3-heptanone, cyclohexanone, and isophorone.
- halogen atom-containing solvents examples include perfluorocarbons such as perfluorooctane, perfluorononane, perfluorocyclopentane, perfluorocyclohexane, and hexafluorobenzene, hydrofluorocarbons such as 1,1,1,3,3-pentafluorobutane, octafluorocyclopentane, 2,3-dihydrodecafluoropentane, and Zeorola H (manufactured by Zeon Corporation), methyl perfluoropropyl ether, methyl perfluoroisobutyl ether, methyl perfluorobutyl ether, ethyl perfluorobutyl ether, ethyl perfluoroisobutyl ether, methyl perfluorohexyl ether, ethyl perfluorohexyl ether, and Asahiklin AE-3.
- hydrofluoroethers such as 000 (manufactured by AGC Corporation), Novec HFE-7100, Novec HFE-7200, Novec 7300, and Novec 7600 (all manufactured by 3M Japan Ltd.), chlorocarbons such as tetrachloromethane, hydrochlorocarbons such as chloroform, chlorofluorocarbons such as dichlorodifluoromethane, hydrochlorofluorocarbons such as 1,1-dichloro-2,2,3,3,3-pentafluoropropane, 1,3-dichloro-1,1,2,2,3-pentafluoropropane, 1-chloro-3,3,3-trifluoropropene, and 1,2-dichloro-3,3,3-trifluoropropene, perfluoroethers, and perfluoropolyethers.
- chlorocarbons such as tetrachloromethane
- hydrochlorocarbons such as chloroform
- An example of the above sulfoxide solvent is dimethyl sulfoxide.
- Examples of the above carbonate solvents include dimethyl carbonate, ethyl methyl carbonate, diethyl carbonate, and propylene carbonate.
- Examples of derivatives of the above polyhydric alcohols that do not have an OH group include ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dibutyl ether, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether acetate, ethylene glycol diacetate, diethylene glycol dimethyl ether, diethylene glycol ethyl methyl ether, diethylene glycol diethyl ether, diethylene glycol butyl methyl ether, diethylene glycol dibutyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, diethylene ethylene glycol diacetate, triethylene glycol dimethyl ether, triethylene glycol diethyl ether, triethylene glycol dibutyl ether, triethylene glycol butyl methyl ether, triethylene
- non-cyclic nitrogen atom-containing solvents that do not have the above N-H group include N,N-dimethylacetamide and triethylamine.
- silicone solvents examples include hexamethyldisiloxane, octamethyltrisiloxane, decamethyltetrasiloxane, and dodecamethylpentasiloxane.
- polyhydric alcohol derivatives which do not have an OH group in the molecule
- polyhydric alcohol derivatives are preferred, such as diethylene glycol monoethyl ether acetate, ethylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate, diethylene glycol dimethyl ether, diethylene glycol ethyl methyl ether, diethylene glycol diethyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol diacetate, triethylene glycol dimethyl ether, ethylene glycol diacetate, ethylene glycol dimethyl ether, 3-methoxy-3-methyl-1-butyl acetate, propylene glycol At least one selected from the group consisting of propylene glycol dimethyl ether, propylene glycol diethyl ether, propylene glycol dibutyl ether, propylene glycol monoethyl ether acetate, propylene glycol monobutyl ether acetate, propylene glycol
- propylene carbonate linear or branched hydrocarbon solvents having 6 to 12 carbon atoms, p-menthane, diphenylmenthane, limonene, terpinene, bornane, norbornane, pinane, and the like.
- aprotic polar solvents those having polarity (hereinafter, sometimes referred to as aprotic polar solvents) may be used.
- aprotic polar solvent examples include non-cyclic nitrogen atom-containing solvents such as N,N-dimethylacetamide, lactone compounds such as ⁇ -butyrolactone, and sulfoxide solvents such as dimethyl sulfoxide.
- the solvent contained in the film-forming composition is preferably substantially only an aprotic solvent.
- multiple aprotic solvents may be used.
- 90 mass% or more is an aprotic solvent, more preferably 95 mass% or more, even more preferably 98 mass% or more, and even more preferably 99.5 mass% or more.
- aprotic solvent also includes aprotic polar solvents, and when there are two or more types of solvents, the total amount of the solvents is the aprotic solvent content.
- the film-forming composition is substantially free of water.
- a film-forming composition that is substantially free of water is more preferable, which is obtained by not adding water during preparation of the film-forming composition, or by using raw materials for each component that contain no water or have a low water content.
- the water content in the film-forming composition may be 0.3 mass % or less, preferably 0.1 mass % or less. It may also be less than the measurement limit of the Karl Fischer titration method, for example, less than 10 mass ppm.
- the film-forming composition may further contain one or more selected from the group consisting of a silylamide compound represented by the following general formula [5] and an aminosilane compound represented by the following general formula [6].
- a silylamide compound represented by the following general formula [5] and an aminosilane compound represented by the following general formula [6].
- the following general formula [5] and the following general formula [6] are included in the above-mentioned general formula [1] of the (I) silylating agent, and both can be used as the (I) silylating agent when used alone.
- the compound of the following general formula [6] may be generated by the contact of the film-forming composition of the present disclosure with a protic substance such as water. For example, it may be generated by moisture in the air when the film-forming composition is prepared under the air.
- a protic substance such as water.
- the silylating agent (I) is the "silylamide compound used in combination”
- the general formula [6] having a content less than the content of the compound used as the silylating agent (I) contained in the film-forming composition is the "aminosilane compound used in combination”.
- the film-forming composition corresponding to the general formula [6] having a content less than the content of the compound used as the silylating agent (I) contained in the film-forming composition as the "aminosilane compound used in combination” is preferable because it is easy to impart excellent water repellency to the substrate surface.
- R b2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms are replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms
- R b3 each independently represents an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms
- j is an integer of 1 to 3
- t is an integer of 1 to 3
- j+t is an integer of 2 to 4.
- R b4 each independently represents an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms, u is an integer of 1 to 3; v is an integer of 0 to 2; the sum of u and v is 1 to 3.
- R b2 in the above general formula [5] is the same as R 2 in the above general formula [2], and details are the same as those for R 2 , so a detailed explanation will be omitted below.
- R b3 in the general formula [5] is the same as R 3 in the above general formula [2], and details are the same as those for R 3 , so a detailed explanation will be omitted below.
- R b4 in the above general formula [6] is the same as R 1 in the above general formula [1], and details are similar to those of R 1 , so that the following description will be omitted.
- silylamide compounds represented by the general formula [5] include N-(trimethylsilyl)chloroacetamide, N-(trimethylsilyl)dichloroacetamide, N-(trimethylsilyl)-2-chloropropionamide, N-(trimethylsilyl)-3-chloropropionamide, N-(trimethylsilyl)-2,3-dichloropropionamide, N-(trimethylsilyl)-2,2-dichloropropionamide, and N-(trimethylsilyl)-2,2,3-trichloropropionamide.
- aminosilane compound represented by the general formula [6] include CH3Si ( NH2 ) 3 , C2H5Si ( NH2 ) 3 , C3H7Si (NH2) 3 , C4H9Si( NH2 ) 3 , C5H11Si ( NH2) 3 , C6H13Si ( NH2 ) 3 , C7H15Si(NH2) 3 , C8H17Si ( NH2 ) 3 , C9H19Si ( NH2 ) 3 , C10H21Si ( NH2 ) 3 , C11H23Si ( NH2 ) 3 , and C12H15Si ( NH2 ) 3 .
- the content of the above-mentioned silylamide compound and aminosilane compound used in combination with the silylating agent (I) is not particularly limited as long as it is within a range that does not impair the performance of the film-forming composition.
- the content of the silylamide compound and aminosilane compound used in combination with the silylating agent (I) may be 10 mass% or less, respectively, in 100 mass% of the film-forming composition.
- the lower limit is not particularly limited, but may be, for example, 0.01 mass% or more.
- the film-forming composition may become cloudy. Further investigation revealed that one of the causes of the cloudiness is the presence of some amide compounds (especially amide compounds having a hydrocarbon group with a Cl3C moiety, a Cl2HC moiety, or a Cl2FC moiety) in an insoluble state in the film-forming composition.
- some amide compounds especially amide compounds having a hydrocarbon group with a Cl3C moiety, a Cl2HC moiety, or a Cl2FC moiety
- the film-forming composition contains the above-mentioned silylamide compound
- some of the above-mentioned amide compounds especially amide compounds having a hydrocarbon group with a Cl3C moiety, a Cl2HC moiety, or a Cl2FC moiety
- amide compounds having a hydrocarbon group with a Cl3C moiety, a Cl2HC moiety, or a Cl2FC moiety which are presumed to be decomposition products from the above-mentioned silylamide compound may also be contained in the composition.
- amide compounds particularly, amide compounds having a hydrocarbon group with a Cl 3 C moiety, a Cl 2 HC moiety, or a Cl 2 FC moiety
- R b1 -C( O)N(H)Z [4]
- R b1 is a hydrocarbon group having a Cl 3 C moiety, a Cl 2 HC moiety, or a Cl 2 FC moiety
- Z is a hydrogen atom or a monovalent hydrocarbon group having 1 to 3 carbon atoms bonded to a nitrogen atom.
- the film-forming composition may contain one or more of the amide compounds represented by the general formula [4]. From the viewpoint of suppressing the clouding of the film-forming composition, however, it is preferable that the content of the amide compound represented by the general formula [4] in the film-forming composition is as small as possible.
- Examples of the amide compound represented by the general formula [4] include 2,2-dichloroacetamide, 2,2,2-trichloroacetamide, 2,3,3,3-tetrachloropropionamide, 2,2,3,3,3-pentachloropropionamide, 2,2-dichloro-2-fluoroacetamide, 3,3-dichloro-2,2-difluoropropionamide, 2,3,3-trichloro-2,3-difluoropropionamide, 3,3,3-trichloro-2,2-difluoropropionamide, 2,3,3,3-tetrachloro-2-fluoropropionamide, and 2,2,3,3-tetrachloro-3-fluoropropionamide.
- the film-forming composition does not contain the amide compound represented by the above general formula [4].
- An example of a process for producing a film-forming composition described below includes a reaction step (I) of reacting a silylating agent with a chlorocarboxylic acid compound to obtain a silyl ester compound (II).
- a chlorocarboxylic acid as the chlorocarboxylic acid compound, without using a chlorocarboxylic anhydride.
- a silylamide compound is not generated, and the amide compound represented by the above general formula [4], which is presumed to be a decomposition product of the silylamide compound, is not generated, so that the composition can be prevented from becoming cloudy.
- a silazane compound is not used as a silylating agent (I)
- a silylamide compound is not generated, and the amide compound represented by the above general formula [4], which is presumed to be a decomposition product of the silylamide compound, is not generated, so that the composition can be inhibited from becoming cloudy.
- the film-forming composition contains an aprotic solvent having a relatively high solubility for the amide compound represented by the general formula [4].
- the (III) aprotic solvent in the film-forming composition preferably contains the above aprotic polar solvent.
- all of the aprotic solvents contained in the film-forming composition may be the above-mentioned aprotic polar solvents, but the aprotic polar solvent may coexist with other solvents.
- the aprotic polar solvent is preferably 50% by mass or more, more preferably 70% by mass or more, and even more preferably 80% by mass or more.
- the solvent to be coexisted with the aprotic polar solvent is not particularly limited as long as it is an aprotic solvent that is compatible with the aprotic polar solvent.
- the film-forming composition contains an amide compound having a structure with high solvent solubility in place of at least a part or all of the amide compound represented by the general formula [4].
- the film-forming composition contains an amide compound having a structure in which the R b1 is a hydrocarbon group having no Cl 3 C moiety, Cl 2 HC moiety, or Cl 2 FC moiety, instead of the amide compound represented by the above general formula [4].
- the R b1 in the above general formula [4] a structure in which the R b1 is a hydrocarbon group having no Cl 3 C moiety, Cl 2 HC moiety, or Cl 2 FC moiety, it is possible to increase the solubility in aprotic solvents (III) more than the amide compound represented by the above general formula [4]. This makes it possible to suppress the composition from becoming cloudy.
- the content of the amide compound having the above-mentioned structure with high solvent solubility is, for example, preferably 3.0 mass% or less, more preferably 1.2 mass% or less, and even more preferably 1.0 mass% or less, based on 100 mass% of the film-forming composition.
- the content of the amide compound represented by the above general formula [4] in the film-forming composition is kept low.
- the film-forming composition may not contain the amide compound represented by the above general formula [4], or if it does contain the amide compound, the content of the amide compound may be 0.1 mass% or less relative to 100 mass% of the film-forming composition, thereby making it possible to suppress clouding of the composition.
- turbidity measured using a turbidimeter can be used as an index of the degree of white turbidity.
- the turbidity of the film forming composition without white turbidity is preferably 10 or less, more preferably 6 or less, and even more preferably 1.0 or less.
- the film-forming composition may contain other components in addition to the components described above, provided that the purpose of the present disclosure is not hindered.
- other components include oxidizing agents such as hydrogen peroxide and ozone, surfactants, and antioxidants such as BHT.
- One example of a method for producing a film-forming composition includes a step of mixing (I) a silylating agent, (II) a silyl ester compound, and (III) an aprotic solvent.
- the film-forming composition is obtained by mixing the above-mentioned components.
- the order in which different components are added or on the number of times the same component is added.
- Each component may be added to a solvent, or a solvent may be added to a mixture of components, or other components may be added to a mixture containing one or more components and a solvent.
- the temperature and atmosphere during mixing may be appropriately selected so as not to impair the performance of the film-forming composition.
- Another example of a method for producing a film-forming composition includes a reaction step in which (I) a silylating agent is reacted with (II') a chlorocarboxylic acid compound containing at least one of a chlorocarboxylic acid and a chlorocarboxylic acid anhydride to obtain (II) a silyl ester compound.
- a reaction liquid containing at least (I) the silylating agent and (II) the silyl ester compound.
- the reaction step may be carried out in (III) an aprotic solvent.
- the reaction liquid after the reaction step may include a step of adding (I) a silylation agent and/or (III) an aprotic solvent. It is preferable that the water content of (III) an aprotic solvent is adjusted to a predetermined amount or less before mixing with (I) a silylation agent, (II') a chlorocarboxylic acid compound, or (II) a silyl ester compound.
- the water content is not particularly limited as long as it does not impair the water repellency of the film-forming composition, but may be, for example, 0.3% by mass or less when (III) an aprotic solvent is taken as 100% by mass.
- the chlorocarboxylic acid may include one or more compounds represented by the following general formula [7].
- the chlorocarboxylic acid or chlorocarboxylic anhydride contains an atom other than a chlorine atom (for example, a fluorine atom)
- the chlorocarboxylic acid or chlorocarboxylic anhydride is referred to as a chlorocarboxylic acid or chlorocarboxylic anhydride in this specification.
- R C2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms are replaced by chlorine atoms and the other unreplaced hydrogen atoms may be partially or entirely replaced by fluorine atoms.
- R C2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms are replaced by chlorine atoms and the other unreplaced hydrogen atoms may be partially or entirely replaced by fluorine atoms.
- R C2 in the above general formula [7] and general formula [8] is the same as R 2 in the above general formula [2], and details are similar to those of R 2 , so that a detailed explanation will be omitted below.
- chlorocarboxylic acids examples include monochloroacetic acid, dichloroacetic acid, trichloroacetic acid, 2-chloropropionic acid, 3-chloropropionic acid, 2,3-dichloropropionic acid, 2,2-dichloropropionic acid, 2,2,3-trichloropropionic acid, 2,3,3,3-tetrachloropropionic acid, 2,2,3,3,3-pentachloropropionic acid, chlorodifluoroacetic acid, dichlorofluoroacetic acid, chlorofluoroacetic acid, 3-chloro-2,2-difluoropropionic acid, 3-chloro-2,2,3,3-tetrafluoropropionic acid, and 2-chloro-2,3,3,3-tetrafluoropropionic acid.
- pionic acid 2,3-dichloro-2,3-difluoropropionic acid, 3,3-dichloro-2,2-difluoropropionic acid, 2,2-dichloro-3,3,3-trifluoropropionic acid, 2,3-dichloro-2,3,3-trifluoropropionic acid, 2,2,3-trichloro-3,3-difluoropropionic acid, 2,3,3-trichloro-2,3-difluoropropionic acid, 3,3,3-trichloro-2,2-difluoropropionic acid, 2,3,3,3-tetrachloro-2-fluoropropionic acid, 2,2,3,3-tetrachloro-3-fluoropropionic acid, and the like.
- dichloroacetic acid trichloroacetic acid, 2,3-dichloropropionic acid, 2,2-dichloropropionic acid, 2,2,3-trichloropropionic acid, 2,3,3,3-tetrachloropropionic acid, chlorodifluoroacetic acid, dichlorofluoroacetic acid, 3-chloro-2,2-difluoropropionic acid, 2,3-dichloro-2,3-difluoropropionic acid, 3,3-dichloro-2,2-difluoropropionic acid, 2,2-dic 2,3-dichloro-2,3,3-trifluoropropionic acid, 2,2,3-trichloro-3,3-difluoropropionic acid, 2,3,3-trichloro-2,3-difluoropropionic acid, 3,3,3-trichloro-2,2-difluoropropionic acid, 2,3,3,3-tetrachloro-2-fluor
- dichloroacetic acid 2,3-dichloropropionic acid, 2,2-dichloropropionic acid, 2,2,3-trichloropropionic acid, 2,3,3,3-tetrachloropropionic acid, chlorodifluoroacetic acid, dichlorofluoroacetic acid, 3-chloro-2,2-difluoropropionic acid, 2,3-dichloro-2,3-difluoropropionic acid, 3,3-dichloro-2,2-difluoropropionic acid, 2,2-dichloro-3, 3,3-trifluoropropionic acid, 2,3-dichloro-2,3,3-trifluoropropionic acid, 2,2,3-trichloro-3,3-difluoropropionic acid, 2,3,3-trichloro-2,3-difluoropropionic acid, 3,3,3-trichloro-2,2-difluoropropionic acid, 2,3,3,3-te
- dichloroacetic acid 2,3-dichloropropionic acid, 2,2-dichloropropionic acid, chlorodifluoroacetic acid, and dichlorofluoroacetic acid may be used.
- chlorocarboxylic acid anhydride examples include the anhydrides of the chlorocarboxylic acids listed above.
- the chlorocarboxylic acid compound may include at least one of a chlorocarboxylic acid having a pKa of ⁇ 0.2 or more and 4.5 or less and an anhydride thereof.
- the lower limit of the pKa of the chlorocarboxylic acid may be, for example, ⁇ 0.2 or more, ⁇ 0.1 or more, 0 or more, or 0.2 or more.
- the upper limit may be, for example, 4.5 or less, 3.0 or less, 2.0 or less, or 1.5 or less.
- each step of producing the film-forming composition may be carried out in air or, if necessary, in an inert atmosphere such as a nitrogen atmosphere.
- an inert atmosphere such as a nitrogen atmosphere.
- chlorocarboxylic acid or chlorocarboxylic anhydride is highly reactive with moisture in the air, it is preferable to carry out each step in a humidity-controlled environment or in an inert atmosphere, since this prevents cloudiness during production.
- silylamide compound or aminosilane compound may be mixed in.
- a silylamide compound or an aminosilane compound may be generated as a by-product after mixing the respective raw materials, and these may be used as a component to be used in combination with the (I) silylating agent.
- a silazane compound is used as a raw material for the silylating agent (I) and a chlorocarboxylic anhydride is used as a raw material for the chlorocarboxylic acid compound (II')
- a silylamide compound may be obtained as a by-product of a silyl ester compound (II).
- an aminosilane compound may be obtained as a by-product of a silyl ester compound (II), or may be produced by a reaction between the silylating agent (I) and a component having an OH group (e.g., water, alcohol, various carboxylic acids, etc.) contained in the raw materials or composition.
- a component having an OH group e.g., water, alcohol, various carboxylic acids, etc.
- the mixture obtained in the above example and/or the reaction liquid obtained in the other examples may be purified using an adsorbent, filter, etc., as necessary. Also, each component may be purified in advance by distillation, and may be purified using an adsorbent, filter, etc.
- FIG. 1 is a top view of a substrate 10 as viewed from a direction perpendicular to a main surface 12 of the substrate.
- Figure 2 is a schematic diagram of a cross-section of the substrate 10 in a predetermined direction.
- Figures 3(a) to 3(c) are schematic diagrams of cross-sections of steps in the manufacturing process of the substrate 10.
- One example of a method for manufacturing a substrate includes a substrate preparation step of preparing a substrate 10 (semiconductor substrate), and a surface treatment step of supplying a film-forming composition 60 to the substrate 10 and forming a water-repellent film 70 on at least a portion of the surface (principal surface 12) of the substrate 10.
- a substrate 10 is prepared with a pattern (relief structure 20) formed on the main surface 12.
- the following method may be used. First, a resist is applied to the wafer surface, and then the resist is exposed through a resist mask, and the exposed or unexposed resist is removed to produce a resist having a desired uneven pattern. A resist having an uneven pattern can also be obtained by pressing a mold having a pattern against the resist. Next, the wafer is etched. At this time, the substrate surface corresponding to the concave portions of the resist pattern is selectively etched. Finally, the resist is peeled off to obtain a wafer (substrate 10) having an uneven structure 20 on its surface.
- the wafer on which the uneven structure 20 is formed and the material of the uneven structure 20 are not particularly limited.
- the wafer may be made of various materials, such as a silicon wafer, a silicon carbide wafer, a wafer made of a plurality of components including silicon element, a sapphire wafer, or a wafer made of various compound semiconductors.
- the material of the uneven structure 20 may include one or more selected from the group consisting of Si, Ti, Ge, W, and Ru, and oxides, nitrides, nitrogen oxides, carbonitrides, and carbon oxides containing at least one of these.
- the material of the uneven structure 20 may include silicon-based materials such as silicon oxide, silicon nitride, polycrystalline silicon, single crystal silicon, and silicon germanium, metal-based materials such as titanium nitride, tungsten, ruthenium, tantalum nitride, and tin, and combinations of these materials, resist (photoresist) materials, and the like.
- silicon-based materials such as silicon oxide, silicon nitride, polycrystalline silicon, single crystal silicon, and silicon germanium are more preferable.
- the substrate 10 in FIG. 1 may have, on the main surface 12, a pattern-formed region 30 in which a pattern (relief structure 20) is formed, and a pattern-unformed region 32 in which no pattern is formed. 1 may have a notch 14 formed in a portion of the periphery thereof.
- the notch 14 may be a straight notch that indicates the direction of the crystal axis and is called an orientation flat, or a V-shaped notch that is called a notch, for the purpose of positioning in an exposure device or the like.
- the pattern formation region 30 is a region in which one or more uneven structures 20 are formed when viewed from a direction perpendicular to the main surface 12, i.e., when viewed from above.
- the pattern formation region 30 may include an element formation region in which one or more semiconductor elements are formed.
- the uneven structure 20 may be configured, for example, as a three-dimensional structure having one or more structures arranged along the vertical direction of the main surface 12, and/or one or more structures arranged along a horizontal direction perpendicular to the vertical direction.
- three-dimensional structures may constitute at least a part of a logic device or memory device, such as a FinFET, a nanowire FET, a nanosheet FET, or other multi-gate type FET, a three-dimensional memory cell, etc.
- the pattern non-formation region 32 is a region that is formed in at least a part of the periphery or the entire periphery of the pattern formation region 30 when viewed from above.
- the pattern non-formation region 32 may be formed continuously with each other or may be formed in a plurality of partitions.
- the pattern non-forming region 32 has at least a part of a smooth surface region where the concave-convex structure 20 is not formed.
- One or more cut regions for dicing may be formed in the pattern forming region 30 and/or between the pattern forming region 30 and the non-pattern forming region 32.
- the pattern dimension of the unevenness structure 20 can be defined as at least one width dimension in the in-plane direction of the main surface 12 and/or at least one height dimension in a direction perpendicular to the main surface 12, as shown in FIG.
- the cross-sectional structure (in the thickness direction of the substrate) in the pattern of the unevenness structure 20 at least one of the pattern dimensions of the width and height, or in the three-dimensional structure (three-dimensional coordinates of XYZ) in the pattern of the unevenness structure 20, at least one of the pattern dimensions of the width (length in the X-axis direction), the height (length in the Y-axis direction), and the depth (length in the Z-axis direction) may be, for example, 30 nm or less, 20 nm or less, or 10 nm or less. This may be the interval between the patterns. Even when a substrate 10 having such a fine unevenness structure 20 is used, the film-forming composition of this embodiment can be applied.
- Such a film-forming composition is suitable for use in surface treatment of a substrate 10 having a relief structure 20 with a pattern dimension of 30 nm or less, preferably 20 nm or less.
- the aspect ratio of the protrusions 22 may be, for example, not less than 3, not less than 5, or not less than 10. Even in the concave-convex structure 20 having the protrusions 22 with a fragile structure, pattern collapse can be suppressed. On the other hand, the aspect ratio of the protrusion 22 is not particularly limited, but may be 100 or less. The aspect ratio of the protrusion 22 is expressed by the value obtained by dividing the height of the protrusion 22 by the width of the protrusion 22 .
- the substrate 10 may have a bevel region 50 formed on at least a portion of the edge of the substrate 10.
- the substrate 10 in the bevel region 50 may have an inclined surface (bevel) formed on the main surface 12, and may have, for example, a top edge 51, an upper bevel 52, a front shoulder 53, an end surface 54, and a lower bevel 55.
- the major surface 12 of the substrate 10 may be cleaned, such as by contacting it with an aqueous cleaning solution (cleaning step).
- aqueous cleaning solution examples include water, alcohol, an aqueous ammonium hydroxide solution, an aqueous tetramethylammonium solution, an aqueous hydrochloric acid solution, an aqueous hydrogen peroxide solution, an aqueous sulfuric acid solution, and an organic solvent, etc. These may be used alone or in combination of two or more kinds.
- the above cleaning step may be carried out once or twice or more before the surface treatment step or the first rinsing step. Between multiple cleaning steps, and between a cleaning step and a surface treatment step, other steps may be included.
- the first rinse solution may be a cleaning solution different from the aqueous cleaning solution, and may be, for example, water, an organic solvent, a mixture thereof, or a mixture of at least one of an acid, an alkali, a surfactant, and an oxidizing agent.
- the organic solvent used in the first rinse solution include hydrocarbons, esters, ethers, ketones, halogen-containing solvents, sulfoxide-based solvents, alcohols, polyhydric alcohol derivatives, nitrogen-containing solvents, etc.
- More than one type of first rinse solution may be used. For example, rinsing may be performed in the order of an acid or alkaline aqueous solution, followed by an organic solvent. Alternatively, an additional aqueous cleaning solution may be added, followed by a solution containing an acid or alkaline aqueous solution, followed by an aqueous cleaning solution, followed by an organic solvent.
- the above-mentioned first rinsing step may be carried out once or twice or more times after the cleaning step or before the surface treatment step. Other steps may be included between multiple first rinsing steps or between the first rinsing step and the surface treatment step.
- the film-forming composition 60 of this embodiment is supplied to the surface (main surface 12) of the substrate 10.
- the film forming composition 60 which is a liquid, is preferably supplied to the unevenness structure 20 formed on the surface of the substrate 10. At this time, the film forming composition 60 may be supplied so as to fill a part or all of the recesses 24 of the unevenness structure 20.
- the film-forming composition 60 may be supplied in a state where the first rinsing solution or the aqueous cleaning solution is held on the main surface 12. That is, by replacing the first rinsing solution or the aqueous cleaning solution with the film-forming composition 60, it becomes possible to carry out a surface treatment step before the surface of the concave-convex structure 20 on the main surface 12 of the substrate 10 becomes dry.
- the film-forming composition 60 can be supplied by any known means, and may be supplied in liquid form or gas form.
- a sheet-type method such as a spin method (spin coating method), in which a liquid composition is supplied near the center of rotation while holding each wafer almost horizontally and rotating it, replacing cleaning fluids and the like held in the uneven pattern of the wafer, and filling the wafer with the composition, or a batch method in which multiple wafers are immersed in a composition tank, replacing cleaning fluids and the like held in the uneven pattern of the wafer, and filling the wafer with the composition, may be used.
- a method in which vapor of the film-forming composition 60 is supplied to the uneven pattern of the wafer and condensed on the wafer may be used.
- the film-forming composition 60 is brought into contact with the main surface 12 of the substrate 10 , thereby forming a water-repellent film 70 on at least a portion of the main surface 12 .
- the film-forming composition 60 on the main surface 12 may be subjected to known means such as heating, reducing pressure, or drying to promote the formation of the water-repellent film 70 .
- the water-repellent film 70 is formed on at least the pattern-forming region 30 and the pattern-non-forming region 32 on the main surface 12 of the substrate 10.
- the water-repellent film 70 may be formed on the bevel region 50 on the main surface 12, or may be formed on the entire main surface 12.
- the main surface 12 on which the water-repellent film 70 is formed may be brought into contact with a second rinsing liquid (second rinsing step).
- second rinsing solution the same as those exemplified as the first rinsing solution can be used.
- rinsing can be performed in the order of water ⁇ organic solvent such as isopropanol, or in the order of an organic solvent such as isopropanol ⁇ water.
- the second rinsing step may be carried out once or twice or more times after the surface treatment step. Other steps may be included between multiple second rinsing steps or between the second rinsing step and the surface treatment step.
- a drying step may be carried out to dry the main surface 12 of the substrate 10 .
- the drying process can remove any liquid present on the major surface 12 of the substrate 10 .
- known means such as spin drying, IPA (2-propanol) vapor drying, Marangoni drying, heat drying, hot air drying, vacuum drying, etc. may be used.
- the above drying step may be performed once or twice or more, for example, after the surface treatment step or after the second rinsing step.
- the drying step and the second rinsing step may be repeated alternately.
- the water-repellent film 70 on the main surface 12 of the substrate 10 may be removed as shown in FIG. 3(c) (removal step).
- the removal means may include heating, UV irradiation, ozone exposure, plasma irradiation, corona discharge, etc.
- Treatment with a concentrated fluid such as a supercritical fluid (which may contain an acid, a base, or an oxidizing agent) or steam treatment may also be performed. These may be used alone or in combination of two or more. These treatments may be performed under atmospheric pressure or reduced pressure.
- the present invention is not limited to this, and the supplying step may be performed after various treatments performed on the concave-convex structure 20 .
- the method for manufacturing the substrate may include one or a combination of two or more known treatments.
- a surface treatment such as a plasma treatment may be performed after the above-mentioned removing step.
- the substrate manufacturing method of the present embodiment is intended for a resist pattern, and the film-forming composition of the present disclosure can be used in the cleaning and drying process to prevent the resist pattern from collapsing.
- the film-forming composition of the present embodiment can be used to suppress pattern collapse on a substrate surface, but the application is not limited thereto.
- the film-forming composition of the present embodiment can be used as a selective film. For example, by using the film-forming composition on two or more surfaces of different materials on a substrate surface, a water-repellent film can be formed to selectively impart water repellency to at least a part of the surface.
- a film-forming composition used to form a water-repellent film (I) a silylating agent; (II) a silyl ester compound represented by the following general formula [2], (III) an aprotic solvent, A film-forming composition.
- R2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms;
- R3 is each independently an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms;
- i is an integer from 1 to 3
- h is an integer from 1 to 3
- i+h is an integer from 2 to 4. 2.
- the film-forming composition according to 1. The film-forming composition, wherein the silylating agent contains a silicon compound represented by the following general formula [1]: R 1 a Si(H) b X 4-ab [1] (In the above general formula [1], R 1 is each independently an organic group containing a hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms, Each X is independently a monovalent group in which the atom bonded to the Si atom is nitrogen, oxygen, carbon, or halogen; a is an integer from 1 to 3, b is an integer from 0 to 2, and the sum of a and b is 1 to 3. 3.
- the film-forming composition contains the silyl ester compound represented by -C q Y (2q+1-r) Cl r (wherein each Y is independently a hydrogen atom or a fluorine atom bonded to carbon, Cl is a chlorine atom, q is an integer of 1 to 5, and r is 1 to 2q+1). 4.
- the film-forming composition according to any one of 1. to 3.,
- the aprotic solvent comprises one or more selected from the group consisting of hydrocarbons, esters, ethers, ketones, halogen atom-containing solvents, sulfoxide-based solvents, carbonate-based solvents, derivatives of polyhydric alcohols having no OH group, nitrogen atom-containing solvents having no N-H group, and silicone solvents.
- the film-forming composition according to any one of 1 to 4 The film-forming composition, wherein the content of the silylating agent is 0.1% by mass or more and 35% by mass or less, based on 100% by mass of the film-forming composition. 6.
- the film-forming composition according to any one of 1. to 5. The film-forming composition, wherein the content of the silyl ester compound is 0.01% by mass or more and 10% by mass or less based on 100% by mass of the film-forming composition.
- the film-forming composition according to any one of 1. to 6. The film-forming composition has a water contact angle of 70° or more when formed from the film-forming composition in accordance with JIS R 3257:1999. 8.
- a film-forming composition which does not contain an amide compound represented by the following general formula [4], or the content of the amide compound is 1.0 mass% or less based on 100 mass% of the film-forming composition: R b1 -C( O)N(H)Z [4]
- R b1 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms
- Z is a hydrogen atom or a monovalent hydrocarbon group having 1 to 3 carbon atoms bonded to a nitrogen atom.
- R b2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms are replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms
- R b3 each independently represents an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms
- j is an integer from 1 to 3
- t is an integer from 1 to 3
- j+t is an integer from 2 to 4.
- R b4 each independently represents an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms, u is an integer from 1 to 3, v is an integer from 0 to 2, and the sum of u and v is 1 to 3. 10.
- Preparing a substrate supplying a film-forming composition to the substrate to form a water-repellent film on at least a portion of a surface of the substrate,
- the film forming composition (I) a silylating agent; (II) a silyl ester compound represented by the following general formula [2], (III) an aprotic solvent.
- R2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms;
- R3 is each independently an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms;
- i is an integer from 1 to 3
- h is an integer from 1 to 3
- i+h is an integer from 2 to 4. 11.
- a method for manufacturing a substrate according to 10. comprising the steps of: A method for producing a substrate, comprising the step of cleaning the substrate before supplying the film-forming composition. 12. A method for producing a film-forming composition, comprising the step of mixing (I) a silylating agent, (II) a silyl ester compound, and (III) an aprotic solvent. 13. A method for producing a film-forming composition, comprising a reaction step of reacting (I) a silylating agent with a chlorocarboxylic acid compound containing at least one of a chlorocarboxylic acid and a chlorocarboxylic acid anhydride to obtain (II) a silyl ester compound. 14.
- a method for producing the film-forming composition according to 13. or 14. The method for producing a film-forming composition includes the chlorocarboxylic acid compound, which contains at least one of the chlorocarboxylic acid having a pKa of -0.2 or more and 4.5 or less, and an anhydride thereof. 16.
- a method for producing the film-forming composition according to any one of 13. to 15. The method for producing a film-forming composition, wherein the reaction step is carried out in an aprotic solvent (III).
- the type and the content relative to the total amount of the film-forming composition are shown in Table 1, and when not contained, they are shown as "-" in Table 1.
- the aprotic solvents used before mixing all had a water content of 0.01 mass% or less.
- white turbidity was observed visually immediately after all the raw materials were mixed, so when various measurements and evaluations were performed, the white turbidity (solid matter) was filtered and removed from the measurement target.
- the content of each component other than (III) relative to the total amount of the film-forming composition was determined by the following gas chromatography measurement.
- Examples 32 to 34> A film-forming composition was obtained in the same manner as in Examples 1 to 31 using the raw materials in Table 1, except that the water content of the aprotic solvent (III) was 0.1 mass %.
- the aminosilane compound represented by general formula [6] presumably produced by the reaction of the raw material (I) silylating agent with water, was measured in the same manner as above, and the results are shown in Table 1.
- the silylamide compound contained in the film-forming composition was measured in the same manner as above, and the confirmed compounds are shown in Table 1.
- the amide compound represented by general formula [4] was also measured in the same manner as above, and the results are shown in Table 1.
- Example 35 Using the raw materials in Table 1, (I) a silylating agent, (II') a chlorocarboxylic acid compound, and (III) an aprotic solvent were mixed in a glove box under a nitrogen atmosphere at a liquid temperature of 25°C in a predetermined mass ratio, and stirred for 1 minute to obtain a film-forming composition containing (I) a silylating agent, (II) a silyl ester compound, and (III) an aprotic solvent in the mass ratio shown in Table 1.
- Example 35 by mixing under an inert atmosphere, the amide compound of the general formula [4] was not formed, and a film-forming composition that did not become cloudy like Example 31 was obtained.
- the content (mass%) of each component in the film-forming composition in Table 1 is determined by quantitative determination according to the absolute calibration curve method from the GC area of the obtained gas chromatography chart using gas chromatography under the following analytical conditions.
- the concentration of the aminosilane compound represented by the general formula [6] is shown in GC area% when the total area of each component is 100 GC area%.
- the detected GC area% is rounded off to the nearest digit. For example, 0.00% indicates less than 0.005 GC area%.
- TMSDMA N-(trimethylsilyl)dimethylamine Silylamide compounds, silylamide compounds according to reference examples TMSDCAAm: N-trimethylsilyldichloroacetamide TMSCDFAAm: N-trimethylsilylchlorodifluoroacetamide TMSDCFAAm: N-trimethylsilyldichlorofluoroacetamide TMSTFAAm: N-trimethylsilyltrifluoroacetamide TMSTFMSAAm: N-trimethylsilyltrifluoromethanesulfonamide
- TMSMCA trimethylsilyl chloroacetate
- TMSDCA trimethylsilyl dichloroacetate
- TMSCDFA trimethylsilyl chlorodifluoroacetate
- TMSDCFA trimethylsilyl dichlorofluoroacetate
- TMSCFA trimethylsilyl chlorofluoroacetate
- TMS2CP trimethylsilyl-2-chloropropionate
- TMS23DCP trimethylsilyl-2,3-dichloropropionate
- TMS22333PCP trimethylsilyl-2,2,3,3,3-pentachloropropionate
- TMS223TCP trimethylsilyl chloropropionate
- TMS3C2233TFP Trimethylsilyl-3-chloro-2,2,3,3-tetrafluoropropionate
- TMS2C2333TFP Trimethylsilyl-2-chloro-2,3,3,3
- pKa of chlorocarboxylic acids used in the examples and acid compounds used in the comparative examples was calculated based on a chemical substance search using CAS SciFinder.
- the pKa value calculated using Advanced Chemistry Development (ACD/Labs) Software V11.02 (Copyright 1994-2023 ACD/Labs) was used.
- the pKa values marked with * in Table 1 indicate those of the acids corresponding to the acid anhydrides.
- the obtained film-forming composition was evaluated for the following items:
- the turbidity was measured using a portable turbidity meter, 2100Q (manufactured by HACH), at room temperature after stirring the film-forming composition for 10 seconds.
- Example 35 was subjected to the coupon test under a nitrogen atmosphere, and the other Examples were subjected to the test under air.
- Process for coupon testing A silicon wafer having no uneven pattern on its surface and a 1 ⁇ m-thick silicon oxide film on its surface was cut to prepare coupons made of silicon substrates with dimensions of length, width and thickness of 4 cm, 1 cm and 0.75 mm.
- the coupon was immersed in 1% by weight hydrofluoric acid at room temperature, then in water at room temperature, then in 2-propanol at room temperature, and then in propylene glycol monomethyl ether acetate at room temperature for cleaning.
- the "room temperature” was 25° C.
- An evaluation solution made of a film-forming composition was prepared, and the cleaned coupon was immersed in the evaluation solution at room temperature for 20 seconds.
- the coupon was removed from the evaluation solution and washed by immersing it in 2-propanol at room temperature, and then the surface of the coupon was dried with nitrogen gas.
- Example 31 As the evaluation solution had deposits on its surface due to white turbidity, but these were removed during subsequent immersion in 2-propanol, and the coupon was then dried before measuring the water contact angle.
- a silicon substrate was prepared having a pattern formation area on whose surface a convex structure was formed having a plurality of approximately cylindrical convex portions having an aspect ratio of 22 in a cross-sectional view and a pattern width of 19 nm at a pitch of 90 nm (the total distance between the width of the convex portions and the distance between adjacent convex portions).
- the surface of the substrate was dry-cleaned by UV/ O3 irradiation.
- the surface of the substrate was oxidized to silicon oxide.
- the substrate was then placed on a spin coater, and while rotating the substrate at a speed of 200 rpm, 2-propanol (IPA), the film-forming composition shown in Table 1, and IPA were discharged in this order at a speed of 200 cc/min, and finally the substrate was dried while N2 was discharged onto the substrate.
- IPA 2-propanol
- the pattern formation region was observed under an electron microscope (SEM, SU8010 manufactured by Hitachi High-Technologies Corporation) at a magnification such that 500 to 600 convex portions were within the field of view, and the number of convex portions where pattern collapse had occurred was counted.
- the ratio of convex portions where collapse had occurred to all convex portions is shown in Table 1 as the pattern collapse rate (%). Furthermore, from the calculated values, evaluation was performed according to the following criteria, and the results are shown in Table 1.
- Example 31 was used as a film-forming composition, the composition was applied to the substrate surface after removing the cloudiness. ⁇ Evaluation criteria> Excellent: Pattern collapse rate is less than 10%. Fair: Pattern collapse rate is 10% or more but less than 30%. Poor: Pattern collapse rate is 30% or more.
- the film-forming compositions of Examples 1 to 44 showed results that they could impart excellent water repellency to the substrate surface, compared to Comparative Examples 1 to 4.
- the film-forming compositions of Examples 1 to 44 met the water repellency standard of a water contact angle of 70° or more, and it was confirmed that they had water repellency performance equivalent to that of Reference Examples 1 to 5, which used a perfluoroalkyl derivative as an accelerator.
- the pattern collapse rate was less than 30% in all of Examples 1 to 44, and pattern collapse could be effectively suppressed.
- the water contact angle was 81° or more, the pattern collapse rate was less than 10%, which showed that pattern collapse could be more easily suppressed.
- silylamide compounds were confirmed in Examples 6 to 9, 30, 31, 33, 34, 40, and 41, in which anhydrides were used as raw materials. These silylamide compounds are presumed to be by-products produced in the process of the reaction between the silylating agent of the silazane compound and the chlorocarboxylic acid anhydride. Furthermore, in Examples 1 to 34, 40, and 41, aminosilane compounds were observed. In addition, when comparing Example 31 prepared under air and Example 35 prepared under a nitrogen atmosphere (both using the same raw materials), it was shown that Example 31, in which an aminosilane compound is contained in the film-forming composition, can impart superior water repellency to the substrate surface.
- Substrate 12 Main surface Notch 16 Back surface 20 Concave-convex structure 22 Convex portion 24 Concave 30 Pattern-forming region 32 Pattern-non-forming region 50 Bevel region 51 Top edge 52 Upper bevel 53 Front shoulder 54 End surface 55 Lower bevel 60 Film-forming composition 70 Water-repellent film
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Abstract
Description
本開示は、膜形成用組成物、基板の製造方法、および膜形成用組成物の製造方法に関する。 The present disclosure relates to a film-forming composition, a method for manufacturing a substrate, and a method for manufacturing a film-forming composition.
近年、半導体デバイスの高集積化、微小化の傾向が高まり、マスクとなる樹脂パターンやエッチング処理により作製された無機パターンの微細化・高アスペクト比化が進んでいる。しかし、その一方で、いわゆるパターン倒れの問題が生じるようになっている。このパターン倒れは、基板上に多数の樹脂パターンや無機パターンを並列して形成させる際、隣接するパターン同士がもたれ合うように近接し、場合によってはパターンが基部から折損したり、剥離したりするという現象のことである。このようなパターン倒れが生じると、所望の製品が得られないため、製品の歩留まりや信頼性の低下を引き起こすことになる。
このパターン倒れは、パターン形成後の洗浄処理において、洗浄液が乾燥する際、その洗浄液の表面張力により発生することがわかっている。つまり、乾燥過程で洗浄液が除去される際に、パターン間に洗浄液の表面張力に基づく応力が作用し、パターン倒れが生じることになる。
そこで、シリル化剤によってパターン表面に撥水性を付与し、パターン倒れを抑制する薬液が半導体製造現場では用いられている。
特許文献1には、ジシラザン構造を有する少なくとも1種の化合物を含むシリル化剤と溶媒とを含む表面処理剤が記載されている。
In recent years, there has been an increasing trend toward higher integration and miniaturization of semiconductor devices, and the miniaturization and high aspect ratio of resin patterns used as masks and inorganic patterns created by etching processes are progressing. However, at the same time, the problem of so-called pattern collapse has begun to occur. This pattern collapse is a phenomenon in which, when a large number of resin patterns or inorganic patterns are formed in parallel on a substrate, adjacent patterns lean against each other and, in some cases, the patterns break or peel off from their base. When such pattern collapse occurs, the desired product cannot be obtained, which leads to a decrease in product yield and reliability.
It is known that this pattern collapse occurs due to the surface tension of the cleaning liquid when the cleaning liquid dries during the cleaning process after pattern formation. In other words, when the cleaning liquid is removed during the drying process, stress based on the surface tension of the cleaning liquid acts between the patterns, causing the pattern collapse.
Therefore, chemicals that use a silylating agent to impart water repellency to the pattern surface and prevent pattern collapse are used at semiconductor manufacturing sites.
Patent Document 1 describes a surface treatment agent containing a silylating agent containing at least one compound having a disilazane structure and a solvent.
シリル化剤による撥水性の付与効果をより向上させる目的で、薬液中に促進剤を添加する手法が行われている。しかしながら、促進剤として、塩素含有促進剤を使用した薬液について、これまで十分に検討されていないことが判明した。 In order to further improve the water repellency provided by the silylating agent, a method of adding an accelerator to the chemical solution has been carried out. However, it has been found that chemical solutions using chlorine-containing accelerators have not been sufficiently studied.
本発明者は、上記事情を踏まえて鋭意検討した結果、シリル化剤、塩素含有シリルエステル化合物、および非プロトン性溶媒を含む薬液により、基板表面に優れた撥水性を付与できるため、塩素含有促進剤を含む新規な薬液を見出し、本開示を完成するに至った。 As a result of intensive research conducted by the inventors in light of the above circumstances, they discovered a new chemical solution containing a chlorine-containing accelerator that can impart excellent water repellency to the substrate surface using a chemical solution containing a silylating agent, a chlorine-containing silyl ester compound, and an aprotic solvent, and thus completed the present disclosure.
本開示の一態様によれば、以下の膜形成用組成物、基板の製造方法、および膜形成用組成物の製造方法が提供される。 According to one aspect of the present disclosure, the following film-forming composition, method for manufacturing a substrate, and method for manufacturing a film-forming composition are provided.
1. 撥水性膜を形成するために用いる膜形成用組成物であって、
(I)シリル化剤と、
(II)下記一般式[2]で示されるシリルエステル化合物と、
(III)非プロトン性溶媒と、を含む、
膜形成用組成物。
(R2-C(=O)O)i-Si(H)4-i-h(R3)h [2]
(上記一般式[2]中、
R2は、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基であり、
R3は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
iは1~3の整数、hは1~3の整数、i+hは2~4の整数である。)
2. 1.に記載の膜形成用組成物であって、
前記シリル化剤が、下記一般式[1]で示されるケイ素化合物を含む、膜形成用組成物。
R1
aSi(H)bX4-a-b [1]
(上記一般式[1]中、
R1は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の炭化水素基を含む有機基であり、
Xは、それぞれ独立して、Si原子に結合する原子が窒素、酸素、炭素、又はハロゲンである1価の基であり、
aは1~3の整数、bは0~2の整数であり、aとbの合計は1~3である。)
3. 1.又は2.に記載の膜形成用組成物であって、
前記一般式[2]中のR2は、-CqY(2q+1-r)Clr(ただし、Yがそれぞれ独立して、炭素に結合する水素原子又はフッ素原子、Clは塩素原子、qは1~5の整数であり、rは1~2qである。)で表される前記シリルエステル化合物を含む、膜形成用組成物。
4. 1.~3.のいずれか一項に記載の膜形成用組成物であって、
前記非プロトン性溶媒が、炭化水素類、エステル類、エーテル類、ケトン類、ハロゲン原子含有溶媒、スルホキシド系溶媒、カーボネート系溶媒、多価アルコールの誘導体のうちOH基を持たないもの、N-H基を持たない窒素原子含有溶媒、およびシリコーン溶媒からなる群から選ばれる一または二以上を含む、膜形成用組成物。
5. 1.~4.のいずれか一項に記載の膜形成用組成物であって、
前記シリル化剤の含有量が、当該膜形成用組成物100質量%中0.1質量%以上35質量%以下である、膜形成用組成物。
6. 1.~5.のいずれか一項に記載の膜形成用組成物であって、
前記シリルエステル化合物の含有量が、当該膜形成用組成物100質量%中0.01質量%以上10質量%以下である、膜形成用組成物。
7. 1.~6.のいずれか一項に記載の膜形成用組成物であって、
当該膜形成用組成物を成膜したときの膜における、JIS R 3257:1999に準拠して測定される水接触角が、70°以上である、膜形成用組成物。
8. 1.~7.のいずれか一項に記載の膜形成用組成物であって、
極性を有する前記(III)非プロトン性溶媒を含む、膜形成用組成物。
9. 1.~8.のいずれか一項に記載の膜形成用組成物であって、
下記一般式[4]で示されるアミド化合物を含まないか、アミド化合物の含有量が当該膜形成用組成物100質量%中0.1質量%以下である、膜形成用組成物。
Rb1-C(=O)N(H)Z [4]
(上記一般式[4]中、
Rb1は、Cl3C部位、Cl2HC部位、又はCl2FC部位を持つ炭化水素基であり、
Zは、窒素原子と結合する、水素原子又は炭素数が1~3の1価の炭化水素基である。)
10. 9.に記載の膜形成用組成物であって、
前記一般式[4]において、Rb1が、Cl3C部位、Cl2HC部位、又はCl2FC部位を持たない炭化水素基である構造のアミド化合物を含む、膜形成用組成物。
11. 1.~10.のいずれか一項に記載の膜形成用組成物であって、
下記一般式[5]で示されるシリルアミド化合物、および下記一般式[6]で示されるアミノシラン化合物からなる群から選ばれる一または二以上を含む、膜形成用組成物。
(Rb2-C(=O)N(H))j-Si(H)4-j-t(Rb3)t [5]
(上記一般式[5]中、
Rb2は、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基であり、
Rb3は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
jは1~3の整数、tは1~3の整数、j+tは2~4の整数である。)
(Rb4)uSi(H)v(NH2)4-u-v [6]
(上記一般式[5]中、
Rb4は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
uは1~3の整数、vは0~2の整数であり、uとvの合計は1~3である。)
12. 基板を準備する工程と、
前記基板に膜形成用組成物を供給し、前記基板の表面の少なくとも一部に撥水性膜を形成する工程と、を含む、基板の製造方法であって、
前記膜形成用組成物が、
(I)シリル化剤と、
(II)下記一般式[2]で示されるシリルエステル化合物と、
(III)非プロトン性溶媒と、を含む、基板の製造方法。
(R2-C(=O)O)i-Si(H)4-i-h(R3)h [2]
(上記一般式[2]中、
R2は、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基であり、
R3は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
iは1~3の整数、hは1~3の整数、i+hは2~4の整数である。)
13. 12.に記載の基板の製造方法であって、
前記膜形成用組成物を供給する前に、前記基板を洗浄する工程を有する、基板の製造方法。
14. (I)シリル化剤と、(II)シリルエステル化合物と、(III)非プロトン性溶媒と、を混合する工程を含む、膜形成用組成物の製造方法。
15. (I)シリル化剤と、クロロカルボン酸およびクロロカルボン酸無水物の少なくとも一方を含むクロロカルボン酸化合物と、を反応させて、(II)シリルエステル化合物を得る反応工程を含む、膜形成用組成物の製造方法。
16. 15.に記載の膜形成用組成物の製造方法であって、
前記クロロカルボン酸が、下記一般式[7]で示される化合物の一または二以上を含み、
前記クロロカルボン酸無水物が、下記一般式[8]で示される化合物の一または二以上を含む、膜形成用組成物の製造方法。
RC2-C(=O)OH [7]
RC2-C(=O)O-C (=O)-RC2 [8]
(上記一般式[7]および[8]中、
RC2は、それぞれ、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基である。)
17. 15.又は16.に記載の膜形成用組成物の製造方法であって、
前記クロロカルボン酸化合物が、pKaが-0.2以上4.5以下の前記クロロカルボン酸、およびその無水物の少なくとも一方を含む、膜形成用組成物の製造方法。
18. 15.~17.のいずれか一項に記載の膜形成用組成物の製造方法であって、
前記反応工程を、(III)非プロトン性溶媒中で実施する、膜形成用組成物の製造方法。
19. 15.~18.のいずれか一項に記載の膜形成用組成物の製造方法であって、
前記反応工程において、前記クロロカルボン酸化合物が、前記クロロカルボン酸を含み、かつ前記クロロカルボン酸無水物を含まない、膜形成用組成物の製造方法。
20. 15.~19.のいずれか一項に記載の膜形成用組成物の製造方法であって、
前記(I)シリル化剤がシラザン化合物以外である、膜形成用組成物の製造方法。
21. 15.~20.のいずれか一項に記載の膜形成用組成物の製造方法であって、
前記反応工程を、不活性雰囲気下で実施する、膜形成用組成物の製造方法。
1. A film-forming composition used to form a water-repellent film,
(I) a silylating agent;
(II) a silyl ester compound represented by the following general formula [2],
(III) an aprotic solvent,
A film-forming composition.
(R 2 -C(=O)O) i -Si(H) 4-i-h (R 3 ) h [2]
(In the above general formula [2],
R2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms;
R3 is each independently an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms;
i is an integer from 1 to 3, h is an integer from 1 to 3, and i+h is an integer from 2 to 4.
2. The film-forming composition according to 1.,
The film-forming composition, wherein the silylating agent contains a silicon compound represented by the following general formula [1]:
R 1 a Si(H) b X 4-ab [1]
(In the above general formula [1],
R 1 is each independently an organic group containing a hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms,
Each X is independently a monovalent group in which the atom bonded to the Si atom is nitrogen, oxygen, carbon, or halogen;
a is an integer from 1 to 3, b is an integer from 0 to 2, and the sum of a and b is 1 to 3.
3. The film-forming composition according to 1. or 2.,
The film-forming composition contains the silyl ester compound represented by -C q Y (2q+1-r) Cl r (wherein each Y is independently a hydrogen atom or a fluorine atom bonded to carbon, Cl is a chlorine atom, q is an integer of 1 to 5, and r is 1 to 2q).
4. The film-forming composition according to any one of 1 to 3,
The aprotic solvent comprises one or more selected from the group consisting of hydrocarbons, esters, ethers, ketones, halogen atom-containing solvents, sulfoxide-based solvents, carbonate-based solvents, derivatives of polyhydric alcohols having no OH group, nitrogen atom-containing solvents having no N-H group, and silicone solvents.
5. The film-forming composition according to any one of 1 to 4,
The film-forming composition, wherein the content of the silylating agent is 0.1% by mass or more and 35% by mass or less, based on 100% by mass of the film-forming composition.
6. The film-forming composition according to any one of 1 to 5,
The film-forming composition, wherein the content of the silyl ester compound is 0.01% by mass or more and 10% by mass or less based on 100% by mass of the film-forming composition.
7. The film-forming composition according to any one of 1 to 6,
The film-forming composition has a water contact angle of 70° or more when the film is formed from the film-forming composition and measured in accordance with JIS R 3257:1999.
8. The film-forming composition according to any one of 1. to 7.,
A film-forming composition comprising the aprotic solvent (III) having polarity.
9. The film-forming composition according to any one of 1 to 8,
A film-forming composition which does not contain an amide compound represented by the following general formula [4], or the content of the amide compound is 0.1 mass % or less based on 100 mass % of the film-forming composition:
R b1 -C(=O)N(H)Z [4]
(In the above general formula [4],
R b1 is a hydrocarbon group having a Cl 3 C moiety, a Cl 2 HC moiety, or a Cl 2 FC moiety;
Z is a hydrogen atom or a monovalent hydrocarbon group having 1 to 3 carbon atoms bonded to a nitrogen atom.
10. The film-forming composition according to 9.,
A film-forming composition comprising an amide compound having a structure in which, in the general formula [4], R b1 is a hydrocarbon group having no Cl 3 C moiety, Cl 2 HC moiety, or Cl 2 FC moiety.
11. The film-forming composition according to any one of 1. to 10.,
A film-forming composition comprising one or more compounds selected from the group consisting of a silylamide compound represented by the following general formula [5] and an aminosilane compound represented by the following general formula [6]:
(R b2 -C(=O)N(H)) j -Si(H) 4-j-t (R b3 ) t [5]
(In the above general formula [5],
R b2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms are replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms,
R b3 each independently represents an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms,
j is an integer from 1 to 3, t is an integer from 1 to 3, and j+t is an integer from 2 to 4.
(R b4 ) u Si(H) v (NH 2 ) 4-uv [6]
(In the above general formula [5],
R b4 each independently represents an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms,
u is an integer from 1 to 3, v is an integer from 0 to 2, and the sum of u and v is 1 to 3.
12. Preparing a substrate;
supplying a film-forming composition to the substrate to form a water-repellent film on at least a portion of a surface of the substrate,
The film forming composition,
(I) a silylating agent;
(II) a silyl ester compound represented by the following general formula [2],
(III) an aprotic solvent.
(R 2 -C(=O)O) i -Si(H) 4-i-h (R 3 ) h [2]
(In the above general formula [2],
R2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms;
R3 is each independently an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms;
i is an integer from 1 to 3, h is an integer from 1 to 3, and i+h is an integer from 2 to 4.
13. A method for manufacturing a substrate according to 12., comprising the steps of:
A method for producing a substrate, comprising the step of cleaning the substrate before supplying the film-forming composition.
14. A method for producing a film-forming composition, comprising the step of mixing (I) a silylating agent, (II) a silyl ester compound, and (III) an aprotic solvent.
15. A method for producing a film-forming composition, comprising a reaction step of reacting (I) a silylating agent with a chlorocarboxylic acid compound containing at least one of a chlorocarboxylic acid and a chlorocarboxylic acid anhydride to obtain (II) a silyl ester compound.
16. A method for producing the film-forming composition according to 15.,
The chlorocarboxylic acid includes one or more compounds represented by the following general formula [7]:
The method for producing a film-forming composition, wherein the chlorocarboxylic anhydride contains one or more compounds represented by the following general formula [8]:
R C2 -C(=O)OH [7]
R C2 -C(=O)OC (=O)-R C2 [8]
(In the above general formulas [7] and [8],
R C2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced with chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced with fluorine atoms.
17. A method for producing the film-forming composition according to 15. or 16.,
The method for producing a film-forming composition includes the chlorocarboxylic acid compound, which contains at least one of the chlorocarboxylic acid having a pKa of -0.2 or more and 4.5 or less, and an anhydride thereof.
18. A method for producing the film-forming composition according to any one of 15. to 17., comprising the steps of:
The method for producing a film-forming composition, wherein the reaction step is carried out in an aprotic solvent (III).
19. A method for producing the film-forming composition according to any one of 15. to 18., comprising the steps of:
The method for producing a film-forming composition, wherein in the reaction step, the chlorocarboxylic acid compound contains the chlorocarboxylic acid and does not contain the chlorocarboxylic acid anhydride.
20. A method for producing the film-forming composition according to any one of 15. to 19., comprising the steps of:
The method for producing a film-forming composition, wherein the silylating agent (I) is other than a silazane compound.
21. A method for producing the film-forming composition according to any one of 15. to 20., comprising the steps of:
The method for producing a film-forming composition, wherein the reaction step is carried out under an inert atmosphere.
本開示によれば、塩素含有促進剤を含む新規な薬液を実現できる膜形成用組成物、それを用いた基板の製造方法、および膜形成用組成物の製造方法が提供される。 The present disclosure provides a film-forming composition that can produce a new chemical solution containing a chlorine-containing accelerator, a method for manufacturing a substrate using the same, and a method for manufacturing the film-forming composition.
以下、本開示の実施の形態について、図面を用いて説明する。なお、すべての図面において、同様な構成要素には同様の符号を付し、適宜説明を省略する。また、図は概略図であり、実際の寸法比率とは一致していない。 Below, an embodiment of the present disclosure will be described with reference to the drawings. Note that in all drawings, similar components are given similar reference symbols and descriptions will be omitted as appropriate. Also, the drawings are schematic diagrams and do not correspond to the actual dimensional ratios.
本実施形態の膜形成用組成物の概要を説明する。 The film-forming composition of this embodiment will now be outlined.
本実施形態の膜形成用組成物は、(I)シリル化剤と、(II)下記一般式[2]で示されるシリルエステル化合物と、(III)非プロトン性溶媒と、を含む。
(R2-C(=O)O)i-Si(H)4-i-h(R3)h [2]
(上記一般式[2]中、
R2は、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基であり、
R3は、それぞれ独立して、一部又は全ての水素原子がフッ素原子、塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
iは1~3の整数、hは1~3の整数、i+hは2~4の整数である。)
The film-forming composition of the present embodiment contains (I) a silylation agent, (II) a silyl ester compound represented by the following general formula [2], and (III) an aprotic solvent.
(R 2 -C(=O)O) i -Si(H) 4-i-h (R 3 ) h [2]
(In the above general formula [2],
R2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms;
R3 is each independently an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms,
i is an integer from 1 to 3, h is an integer from 1 to 3, and i+h is an integer from 2 to 4.
本発明者の知見によれば、上記のシリル化剤、塩素含有シリルエステル化合物、および非プロトン性溶媒を含む膜形成用組成物により、基板表面に優れた撥水性を付与できることが判明した。 The inventors have found that a film-forming composition containing the above-mentioned silylating agent, a chlorine-containing silyl ester compound, and an aprotic solvent can impart excellent water repellency to the substrate surface.
本実施形態の膜形成用組成物は、基板表面の少なくとも一部に撥水性膜を形成するために用いる表面改質薬液である。
撥水性とは、下記のクーポン試験により測定される水接触角を指標として定義できる。
膜形成用組成物を成膜したときの撥水性膜における、JIS R 3257:1999に準拠して測定される水接触角は、例えば、70°以上、好ましくは75°以上、より好ましくは81°以上である。
(クーポン試験の手順)
表面に凹凸パターンがなく、表面に厚さ1μmのシリコン酸化膜を有するシリコンウェハを切断して、長さ、幅、厚みの寸法が4cm、1cm、0.75mmとなるシリコン基板からなるクーポンを準備する。
前記クーポンを、室温で1質量%のフッ化水素酸に浸漬し、次いで、室温で水に浸漬し、次いで、室温で2-プロパノールに浸漬し、次いで、室温でプロピレングリコールモノメチルエーテルアセテートに浸漬して洗浄する。また、この時「室温」は25℃とする。
当該膜形成用組成物からなる評価溶液を準備し、洗浄したクーポンを、室温で評価溶液に浸漬する。なお、評価溶液への浸漬時間は20秒とした。
前記評価溶液から取り出したクーポンを、室温で2-プロパノールに浸漬して洗浄した後、窒素ガスによりクーポンの表面を乾燥させる。
乾燥したクーポンを水平面に置いた状態で、シリコン酸化膜が形成されたクーポンの表面に、室温下、2μlの純水を置き、JIS R 3257:1999に準拠して、水接触角(°)を測定する。
The film-forming composition of the present embodiment is a surface-modifying chemical liquid used for forming a water-repellent film on at least a part of a substrate surface.
The water repellency can be defined using as an index the water contact angle measured by the coupon test described below.
The water-repellent film formed from the film-forming composition has a water contact angle, measured in accordance with JIS R 3257:1999, of, for example, 70° or more, preferably 75° or more, and more preferably 81° or more.
(Procedure for coupon testing)
A silicon wafer having no uneven pattern on its surface and a silicon oxide film with a thickness of 1 μm is cut to prepare coupons made of silicon substrates with dimensions of length, width and thickness of 4 cm, 1 cm and 0.75 mm.
The coupon is immersed in 1% by weight hydrofluoric acid at room temperature, then in water at room temperature, then in 2-propanol at room temperature, and then in propylene glycol monomethyl ether acetate at room temperature to wash it, where "room temperature" is 25°C.
An evaluation solution made of the film-forming composition was prepared, and the cleaned coupon was immersed in the evaluation solution at room temperature for 20 seconds.
The coupon is removed from the evaluation solution and washed by immersing it in 2-propanol at room temperature, and then the surface of the coupon is dried with nitrogen gas.
With the dried coupon placed on a horizontal surface, 2 μl of pure water is placed on the surface of the coupon on which the silicon oxide film is formed at room temperature, and the water contact angle (°) is measured in accordance with JIS R 3257:1999.
特許文献2には、表面に微細な凹凸パターンを有し該凹凸パターンの少なくとも一部がシリコン元素を含むウェハの洗浄時に、該凹凸パターンの少なくとも凹部表面に撥水性保護膜を形成するための薬液であり、所定構造のケイ素化合物Aと酸Aとを含み、該酸Aはトリメチルシリルトリフルオロアセテート、トリメチルシリルトリフルオロメタンスルホネート、ジメチルシリルトリフルオロアセテート、ジメチルシリルトリフルオロメタンスルホネート、ブチルジメチルシリルトリフルオロアセテート、ブチルジメチルシリルトリフルオロメタンスルホネート、オクチルジメチルシリルトリフルオロアセテート、及び、オクチルジメチルシリルトリフルオロメタンスルホネートからなる群から選ばれる少なくとも1つであることを特徴とする、保護膜形成用薬液が開示されている。
特許文献2では、促進剤として、TMSTFA(トリメチルシリルトリフルオロアセテート)といったパーフルオロアルキル誘導体を用いると、優れた撥水性付与ができるとしながらも、非置換の硫酸とか、硝酸、酢酸を使うと、撥水化が有意に劣るという結果が開示されていた。
そこから、パーフルオロアルキル誘導体のフッ素原子のうち少なくとも一部が塩素原子に置き換えられたトリメチルシリルクロロジフルオロアセテート(TMSCDFA)やトリメチルシリルジクロロフルオロアセテート(TMSDCFA)などの化合物では、塩素原子の電子吸引性が足りずに、撥水性付与が低下するものと予測していた。ところが、上記のような塩素原子を含有する化合物を促進剤に適用してみると意外にもそうはならず、TMSTFA等のパーフルオロアルキル誘導体と同等の撥水性能が達成できた。ここで、同等の撥水性能とは、非置換の硫酸、硝酸または酢酸を使用した場合と比べて有意に優れた撥水性を有すること、具体的には、水接触角が70°以上という撥水性の基準を満たすことを意味する。
本実施形態によれば、パーフルオロアルキル誘導体のフッ素原子の少なくとも一部を塩素原子に置換することにより、同等の撥水性能を有する膜形成用組成物を提供できる。
また、天然のフッ素資源が枯渇状態にある状況を踏まえると、促進剤において、フッ素を塩素に代替する取り組みは、省資源化の観点から好ましい。
From this, it was predicted that compounds such as trimethylsilyl chlorodifluoroacetate (TMSCDA) and trimethylsilyl dichlorofluoroacetate (TMSDFA), in which at least a part of the fluorine atoms of a perfluoroalkyl derivative are replaced by chlorine atoms, would have insufficient electron-attracting properties of the chlorine atoms, and would impart less water repellency. However, when the above-mentioned compounds containing chlorine atoms are applied to accelerators, this is unexpectedly not the case, and water repellency equivalent to that of perfluoroalkyl derivatives such as TMSTFA can be achieved. Here, equivalent water repellency means that the water repellency is significantly superior to that of unsubstituted sulfuric acid, nitric acid or acetic acid, specifically, the water contact angle is 70° or more, which satisfies the water repellency standard.
According to this embodiment, by substituting at least a portion of the fluorine atoms of the perfluoroalkyl derivative with chlorine atoms, a film-forming composition having equivalent water repellency can be provided.
In addition, in view of the fact that natural fluorine resources are in a state of depletion, efforts to replace fluorine with chlorine in accelerators are preferable from the viewpoint of resource conservation.
なお、本明細書における「撥水性膜」とは、基板表面と化学的に結合したシリル化剤由来のシリル基を有する化合物と、当該化合物の群とのどちらも指すものとし、当該化合物同士の相互作用の有無や結合の有無は問わないものとする。なお、上記の結合は直接結合する必要はなく、他の元素や置換基等を介して結合する場合も含むものとする。 In this specification, the term "water-repellent film" refers to both a compound having a silyl group derived from a silylating agent that is chemically bonded to the substrate surface, and a group of such compounds, regardless of whether or not the compounds interact with each other or are bonded to each other. The above bonds do not have to be direct bonds, and also include cases where the bonds are formed via other elements or substituents, etc.
以下、本実施形態の膜形成用組成物の各組成について詳述する。 The components of the film-forming composition of this embodiment are described in detail below.
((I)シリル化剤)
シリル化剤は、公知のシリル化剤を用いることができる。
シリル化剤は、例えば、下記の一般式[1]で表されるケイ素化合物を含んでもよい。これらを単独で用いても2種以上を組み合わせて用いてもよい。
(I) Silylation Agent)
As the silylating agent, a known silylating agent can be used.
The silylating agent may include, for example, a silicon compound represented by the following general formula [1]. These may be used alone or in combination of two or more kinds.
R1 aSi(H)bX4-a-b [1] R 1 a Si(H) b X 4-ab [1]
上記一般式[1]中、
R1は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の炭化水素基を含む有機基であり、
Xは、それぞれ独立して、Si原子に結合する原子が窒素、酸素、炭素、又はハロゲンである1価の基であり、
aは1~3の整数、bは0~2の整数であり、aとbの合計は1~3である。
なお、上記の炭化水素基は、全ての水素原子が水素原子以外の原子に置き換えられている場合でも、炭化水素基と記載するものとする。
In the above general formula [1],
R 1 is each independently an organic group containing a hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms,
Each X is independently a monovalent group in which the atom bonded to the Si atom is nitrogen, oxygen, carbon, or halogen;
a is an integer of 1 to 3, b is an integer of 0 to 2, and the sum of a and b is 1 to 3.
The above-mentioned hydrocarbon groups are still referred to as hydrocarbon groups even when all of the hydrogen atoms are replaced with atoms other than hydrogen atoms.
上記一般式[1]中のR1には、水素、炭素、窒素、酸素、フッ素原子、塩素原子だけでなく、ケイ素、硫黄、(フッ素以外の)ハロゲン原子などが含まれていてもよい。また、上記一般式[1]中のR1には、不飽和結合や芳香環や環状構造が含まれていてもよい。 R 1 in the above general formula [1] may contain not only hydrogen, carbon, nitrogen, oxygen, a fluorine atom, or a chlorine atom, but also silicon, sulfur, a halogen atom (other than fluorine), etc. Furthermore, R 1 in the above general formula [1] may contain an unsaturated bond, an aromatic ring, or a cyclic structure.
上記一般式[1]中のR1としては、それぞれ独立して、CeH2e+1(e=1~18)、および、CfF2f+1CH2CH2(f=1~8)から選ばれる少なくとも1つの基が挙げられる。 R 1 in the above general formula [1] is independently at least one group selected from C e H 2e+1 (e=1 to 18) and C f F 2f+1 CH 2 CH 2 (f=1 to 8).
また、上記一般式[1]中のR1がケイ素原子を含む場合は、以下に示す一般式[1-1]の構造をとってもよい。
R1
mX3-m-n(H)nSi-(CH2)p-Si(H)nX3-m-nR1
m [1-1]
なお、上記一般式[1-1]において、R1(ただしこのR1中にはケイ素原子を含まない)およびXは、上記一般式[1]と同様であり、mは1~2の整数、nは0~1の整数であり、mとnの合計は1~2であり、pは1~18の整数であり、-(CH2)p-で表されるメチレン鎖はハロゲン置換されていてもよい。
When R 1 in the above general formula [1] contains a silicon atom, it may have a structure represented by the following general formula [1-1].
R 1 m X 3-m-n (H) n Si-(CH 2 ) p -Si(H) n X 3-m-n R 1 m [1-1]
In the above general formula [1-1], R 1 (wherein R 1 does not contain a silicon atom) and X are the same as those in the above general formula [1], m is an integer of 1 to 2, n is an integer of 0 to 1, the sum of m and n is 1 to 2, p is an integer of 1 to 18, and the methylene chain represented by -(CH 2 ) p - may be substituted with a halogen atom.
上記一般式[1]中のXは、Si原子に結合する原子が窒素、酸素又は炭素の1価の基には、水素、炭素、窒素、酸素原子だけでなく、ケイ素、硫黄、ハロゲン原子などが含まれていてもよい。 In the above general formula [1], X is a monovalent group in which the atom bonded to the Si atom is nitrogen, oxygen, or carbon, and may contain not only hydrogen, carbon, nitrogen, and oxygen atoms, but also silicon, sulfur, halogen atoms, etc.
上記一般式[1]中のXにおいて、Si原子と結合する原子が窒素の1価の基の例としては、例えば、イソシアネート基、アミノ基、ジアルキルアミノ基、イソチオシアネート基、アジド基、アセトアミド基、-NHC(=O)CF3、-N(CH3)C(=O)CH3、-N(CH3)C(=O)CF3、-N=C(CH3)OSi(CH3)3、-N=C(CF3)OSi(CH3)3、-NHC(=O)-OSi(CH3)3、-NHC(=O)-NH-Si(CH3)3、イミダゾール環、トリアゾール環、テトラゾール環、オキサゾリジノン環、モルホリン環、-NH-C(=O)-Si(CH3)3、-N(S(=O)2R4)2(ここで、R4は、それぞれ独立して、一部又は全ての水素原子がフッ素原子に置き換えられていてもよい炭素数が1~8の1価の炭化水素基、及び、フッ素原子からなる群から選ばれる基である)、また、下記一般式[1-2]の構造をとる置換基
上記一般式[1]中のXが、Si原子に結合する原子が窒素である1価の基であるシリル化剤としては、例えば、CH3Si(NH2)3、C2H5Si(NH2)3、C3H7Si(NH2)3、C4H9Si(NH2)3、C5H11Si(NH2)3、C6H13Si(NH2)3、C7H15Si(NH2)3、C8H17Si(NH2)3、C9H19Si(NH2)3、C10H21Si(NH2)3、C11H23Si(NH2)3、C12H25Si(NH2)3、C13H27Si(NH2)3、C14H29Si(NH2)3、C15H31Si(NH2)3、C16H33Si(NH2)3、C17H35Si(NH2)3、C18H37Si(NH2)3、(CH3)2Si(NH2)2、C2H5Si(CH3)(NH2)2、(C2H5)2Si(NH2)2、C3H7Si(CH3)(NH2)2、(C3H7)2Si(NH2)2、C4H9Si(CH3)(NH2)2、(C4H9)2Si(NH2)2、C5H11Si(CH3)(NH2)2、C6H13Si(CH3)(NH2)2、C7H15Si(CH3)(NH2)2、C8H17Si(CH3)(NH2)2、C9H19Si(CH3)(NH2)2、C10H21Si(CH3)(NH2)2、C11H23Si(CH3)(NH2)2、C12H25Si(CH3)(NH2)2、C13H27Si(CH3)(NH2)2、C14H29Si(CH3)(NH2)2、C15H31Si(CH3)(NH2)2、C16H33Si(CH3)(NH2)2、C17H35Si(CH3)(NH2)2、C18H37Si(CH3)(NH2)2、(CH3)3SiNH2、C2H5Si(CH3)2NH2、(C2H5)2Si(CH3)NH2、(C2H5)3SiNH2、C3H7Si(CH3)2NH2、(C3H7)2Si(CH3)NH2、(C3H7)3SiNH2、C4H9Si(CH3)2NH2、(C4H9)3SiNH2、C5H11Si(CH3)2NH2、C6H13Si(CH3)2NH2、C7H15Si(CH3)2NH2、C8H17Si(CH3)2NH2、C9H19Si(CH3)2NH2、C10H21Si(CH3)2NH2、C11H23Si(CH3)2NH2、C12H25Si(CH3)2NH2、C13H27Si(CH3)2NH2、C14H29Si(CH3)2NH2、C15H31Si(CH3)2NH2、C16H33Si(CH3)2NH2、C17H35Si(CH3)2NH2、C18H37Si(CH3)2NH2、(CH3)2Si(H)NH2、CH3Si(H)2NH2、(C2H5)2Si(H)NH2、C2H5Si(H)2NH2、C2H5Si(CH3)(H)NH2、(C3H7)2Si(H)NH2、C3H7Si(H)2NH2、CF3CH2CH2Si(NH2)3、C2F5CH2CH2Si(NH2)3、C3F7CH2CH2Si(NH2)3、C4F9CH2CH2Si(NH2)3、C5F11CH2CH2Si(NH2)3、C6F13CH2CH2Si(NH2)3、C7F15CH2CH2Si(NH2)3、C8F17CH2CH2Si(NH2)3、CF3CH2CH2Si(CH3)(NH2)2、C2F5CH2CH2Si(CH3)(NH2)2、C3F7CH2CH2Si(CH3)(NH2)2、C4F9CH2CH2Si(CH3)(NH2)2、C5F11CH2CH2Si(CH3)(NH2)2、C6F13CH2CH2Si(CH3)(NH2)2、C7F15CH2CH2Si(CH3)(NH2)2、C8F17CH2CH2Si(CH3)(NH2)2、CF3CH2CH2Si(CH3)2NH2、C2F5CH2CH2Si(CH3)2NH2、C3F7CH2CH2Si(CH3)2NH2、C4F9CH2CH2Si(CH3)2NH2、C5F11CH2CH2Si(CH3)2NH2、C6F13CH2CH2Si(CH3)2NH2、C7F15CH2CH2Si(CH3)2NH2、C8F17CH2CH2Si(CH3)2NH2、CF3CH2CH2Si(CH3)(H)NH2、アミノジメチルビニルシラン、アミノジメチルフェニルエチルシラン、アミノジメチルフェニルシラン、アミノメチルジフェニルシラン、アミノジメチル-t-ブチルシラン等のアミノシラン、あるいは、前記アミノシランのアミノ基(-NH2基)を、-N=C=O、ジアルキルアミノ基(-N(CH3)2、-N(C2H5)2等)、t-ブチルアミノ基、アリルアミノ基、-N=C=S、-N3、-NHC(=O)CH3、-NHC(=O)CF3、-N(CH3)C(=O)CH3、-N(CH3)C(=O)CF3、-N=C(CH3)OSi(CH3)3、-N=C(CF3)OSi(CH3)3、-NHC(=O)-OSi(CH3)3、-NHC(=O)-NH-Si(CH3)3(例えば、N,N’-ビス(トリメチルシリル)尿素等)、イミダゾール環(例えば、N-トリメチルシリルイミダゾール等)、トリアゾール環(例えば、N-トリメチルシリルトリアゾール等)、テトラゾール環、オキサゾリジノン環、モルホリン環、-NH-C(=O)-Si(CH3)3、-N(S(=O)2R4)2(R4は上述したとおりである。例えば、N-(トリメチルシリル)ビス(トリフルオロメタンスルホニル)イミド等。)、また、上述した一般式[1-2]の構造をとる置換基
上記一般式[1]中のXが、Si原子に結合する原子が酸素である1価の基であるシリル化剤としては、例えば、上述のアミノシランのアミノ基(-NH2基)を、-O-C(=A)Ra9(ここで、上記AはO、CHRa10、CHORa10、CRa10Ra10、又はNRa11を示し、Ra9、Ra10はそれぞれ独立に水素原子、飽和若しくは不飽和アルキル基、飽和若しくは不飽和シクロアルキル基、含フッ素アルキル基、含塩素アルキル基、トリアルキルシリル基、トリアルキルシロキシ基、アルコキシ基、フェニル基、フェニルエチル基、又はアセチル基を示し、上記Ra11は水素原子、アルキル基、又はトリアルキルシリル基を示す。例えば、トリメチルシリルアセテート、ジメチルシリルアセテート、モノメチルシリルアセテート、トリメチルシリルトリフルオロアセテート、ジメチルシリルトリフルオロアセテート、モノメチルシリルトリフルオロアセテート、トリメチルシリルトリクロロアセテート、トリメチルシリルプロピオネート、トリメチルシリルブチレート等。)、-O-C(Ra12)=N(Ra13)(ここで、上記Ra12は、水素原子、飽和若しくは不飽和アルキル基、含フッ素アルキル基、又はトリアルキルシリルアミノ基を示し、Ra13は水素原子、アルキル基、トリアルキルシリル基を示す。)、-O-C(Ra14)=CH-C(=O)Ra15(ここで、上記Ra14及びRa15は、それぞれ独立に水素原子または有機基を示す。例えば、トリメチルシリルオキシ-3-ペンテン-2-オン、2-トリメチルシロキシペンタ-2-エン-4-オン等。)、-ORa16(ここで、上記Ra16は、飽和若しくは不飽和アルキル基、飽和若しくは不飽和シクロアルキル基、含フッ素アルキル基を示す。例えば、CH3Si(OCH3)3、C2H5Si(OCH3)3、C3H7Si(OCH3)3、C4H9Si(OCH3)3、C5H11Si(OCH3)3、C6H13Si(OCH3)3、C7H15Si(OCH3)3、C8H17Si(OCH3)3、C9H19Si(OCH3)3、C10H21Si(OCH3)3、C11H23Si(OCH3)3、C12H25Si(OCH3)3、C13H27Si(OCH3)3、C14H29Si(OCH3)3、C15H31Si(OCH3)3、C16H33Si(OCH3)3、C17H35Si(OCH3)3、C18H37Si(OCH3)3、(CH3)2Si(OCH3)2、C2H5Si(CH3)(OCH3)2、(C2H5)2Si(OCH3)2、C3H7Si(CH3)(OCH3)2、(C3H7)2Si(OCH3)2、C4H9Si(CH3)(OCH3)2、(C4H9)2Si(OCH3)2、C5H11Si(CH3)(OCH3)2、C6H13Si(CH3)(OCH3)2、C7H15Si(CH3)(OCH3)2、C8H17Si(CH3)(OCH3)2、C9H19Si(CH3)(OCH3)2、C10H21Si(CH3)(OCH3)2、C11H23Si(CH3)(OCH3)2、C12H25Si(CH3)(OCH3)2、C13H27Si(CH3)(OCH3)2、C14H29Si(CH3)(OCH3)2、C15H31Si(CH3)(OCH3)2、C16H33Si(CH3)(OCH3)2、C17H35Si(CH3)(OCH3)2、C18H37Si(CH3)(OCH3)2、(CH3)3SiOCH3、C2H5Si(CH3)2OCH3、(C2H5)2Si(CH3)OCH3、(C2H5)3SiOCH3、C3H7Si(CH3)2OCH3、(C3H7)2Si(CH3)OCH3、(C3H7)3SiOCH3、C4H9Si(CH3)2OCH3、(C4H9)3SiOCH3、C5H11Si(CH3)2OCH3、C6H13Si(CH3)2OCH3、C7H15Si(CH3)2OCH3、C8H17Si(CH3)2OCH3、C9H19Si(CH3)2OCH3、C10H21Si(CH3)2OCH3、C11H23Si(CH3)2OCH3、C12H25Si(CH3)2OCH3、C13H27Si(CH3)2OCH3、C14H29Si(CH3)2OCH3、C15H31Si(CH3)2OCH3、C16H33Si(CH3)2OCH3、C17H35Si(CH3)2OCH3、C18H37Si(CH3)2OCH3、(CH3)2Si(H)OCH3、CH3Si(H)2OCH3、(C2H5)2Si(H)OCH3、C2H5Si(H)2OCH3、C2H5Si(CH3)(H)OCH3、(C3H7)2Si(H)OCH3等のアルキルメトキシシラン、あるいは、CF3CH2CH2Si(OCH3)3、C2F5CH2CH2Si(OCH3)3、C3F7CH2CH2Si(OCH3)3、C4F9CH2CH2Si(OCH3)3、C5F11CH2CH2Si(OCH3)3、C6F13CH2CH2Si(OCH3)3、C7F15CH2CH2Si(OCH3)3、C8F17CH2CH2Si(OCH3)3、CF3CH2CH2Si(CH3)(OCH3)2、C2F5CH2CH2Si(CH3)(OCH3)2、C3F7CH2CH2Si(CH3)(OCH3)2、C4F9CH2CH2Si(CH3)(OCH3)2、C5F11CH2CH2Si(CH3)(OCH3)2、C6F13CH2CH2Si(CH3)(OCH3)2、C7F15CH2CH2Si(CH3)(OCH3)2、C8F17CH2CH2Si(CH3)(OCH3)2、CF3CH2CH2Si(CH3)2OCH3、C2F5CH2CH2Si(CH3)2OCH3、C3F7CH2CH2Si(CH3)2OCH3、C4F9CH2CH2Si(CH3)2OCH3、C5F11CH2CH2Si(CH3)2OCH3、C6F13CH2CH2Si(CH3)2OCH3、C7F15CH2CH2Si(CH3)2OCH3、C8F
17CH2CH2Si(CH3)2OCH3、CF3CH2CH2Si(CH3)(H)OCH3等のフルオロアルキルメトキシシラン、あるいは、上記メトキシシランのメトキシ基のメチル基部分を、一部又は全ての水素原子がフッ素原子に置き換えられていてもよい炭素数が2~18の1価の炭化水素基に置き換えた化合物等。)、-O-S(=O)2-Ra17(ここで、上記Ra17は、炭素数が1~6のアルキル基、パーフルオロアルキル基、フェニル基、トリル基、-O-Si(CH3)3基を示す。例えば、トリメチルシリルスルホネート、トリメチルシリルベンゼンスルホネート、トリメチルシリルトルエンスルホネート、トリメチルシリルトリフルオロメタンスルホネート、トリメチルシリルパーフルオロブタンスルホネート、ビストリメチルシリルスルフェート等)、-O-P(-O-Si(CH3)3)2(例えば、トリストリメチルシリルホスファイト等)に置き換えたものなどが挙げられる。
Examples of silylating agents in which X in the above general formula [1] is a monovalent group in which the atom bonded to the Si atom is oxygen include those in which the amino group ( -NH2 group) of the above aminosilane is substituted with -O-C(=A)R a9 (wherein A represents O, CHR a10 , CHOR a10 , CR a10 R a10 , or NR a11 , R a9 and R a10 each independently represent a hydrogen atom, a saturated or unsaturated alkyl group, a saturated or unsaturated cycloalkyl group, a fluorine-containing alkyl group, a chlorine-containing alkyl group, a trialkylsilyl group, a trialkylsiloxy group, an alkoxy group, a phenyl group, a phenylethyl group, or an acetyl group, and R a11 represents a hydrogen atom, an alkyl group, or a trialkylsilyl group. For example, trimethylsilyl acetate, dimethylsilyl acetate, monomethylsilyl acetate, trimethylsilyl trifluoroacetate, dimethylsilyl trifluoroacetate, monomethylsilyl trifluoroacetate, trimethylsilyl trichloroacetate, trimethylsilyl propionate, trimethylsilyl butyrate, etc.), -O-C(R a12 )=N(R a13 ) (wherein R a12 represents a hydrogen atom, a saturated or unsaturated alkyl group, a fluorine-containing alkyl group, or a trialkylsilylamino group, and R a13 represents a hydrogen atom, an alkyl group, or a trialkylsilyl group), -O-C(R a14 )=CH-C(=O)R a15 (wherein R a14 and R a15 each independently represents a hydrogen atom or an organic group. For example, trimethylsilyloxy-3-penten-2-one, 2-trimethylsiloxypent-2-en-4-one, etc.), -OR a16 (wherein R a16 represents a saturated or unsaturated alkyl group, a saturated or unsaturated cycloalkyl group, or a fluorine-containing alkyl group. For example, CH 3 Si(OCH 3 ) 3 , C 2 H 5 Si(OCH 3 ) 3 , C 3 H 7 Si(OCH 3 ) 3 , C 4 H 9 Si(OCH 3 ) 3 , C 5 H 11 Si(OCH 3 ) 3 , C 6 H 13 Si(OCH 3 ) 3 , C 7 H 15 Si(OCH 3 ) 3 , C 8 H 17 Si(OCH 3 ) 3 , C9H21Si ( OCH3 ) 3 , C10H21Si ( OCH3 ) 3 , C11H23Si ( OCH3 ) 3 , C12H25Si ( OCH3 ) 3 , C13H27Si (OCH 3 ) 3 , C14H29Si( OCH3 ) 3 , C15H31Si (OCH3)3 , C16H33Si ( OCH3 ) 3 , C17H35Si ( OCH3 ) 3 , C18H37 Si( OCH3 ) 3 , ( CH3 ) 2Si ( OCH3 ) 2 , C2H5Si(CH3)(OCH3 ) 2 , (C2H5)2Si(OCH3)2 , C3H7Si ( CH3 ) ( OCH3 ) 2 , ( C3H7 ) 2Si ( OCH3 ) 2 , C4 H9Si ( CH3 )(OCH3) 2 , ( C4H9 ) 2Si ( OCH3 ) 2 , C5H11Si ( CH3 )( OCH3 ) 2 , C6H13Si (CH3)( OCH3 ) 2 , C7H 15 Si( CH3 )( OCH3 ) 2 , C8H17 Si ( CH3 ) ( OCH3 ) 2 , C9H19Si ( CH3 )( OCH3 ) 2 , C10H21Si( CH3 )( OCH3 ) 2, C11H23Si(CH3)(OCH3 ) 2 , C 12H25Si ( CH3 )( OCH3 ) 2 , C13H27Si ( CH3 )( OCH3 ) 2 , C14H29Si ( CH3 )( OCH3 ) 2 , C15H31Si ( CH3 )( OCH3 ) 2 , C 16 H 33 Si(CH 3 )(OCH 3 ) 2 , C 17 H35Si ( CH3 ) ( OCH3 ) 2 , C18H37Si (CH3)(OCH3)2 , ( CH3 ) 3SiOCH3 , C2H5Si ( CH3 )2OCH3 , ( C2H5 ) 2 Si( CH3 ) OCH3 , ( C2H5 ) 3SiOCH3 , C3H7Si ( CH3 ) 2OCH3 , ( C3H7 ) 2Si ( CH3 ) OCH3 , ( C3H7 ) 3SiOCH3 , C 4H9Si ( CH3 ) 2OCH3 , ( C4H9 ) 3 SiOCH3 , C5H11Si ( CH3 ) 2OCH3 , C6H13Si ( CH3 ) 2OCH3 , C7H15Si ( CH3 ) 2OCH3 , C8H17Si ( CH3 ) 2 OCH3 , C9H19Si ( CH3) 2OCH3 , C10H21Si ( CH3 ) 2OCH3 , C11H23Si ( CH3 ) 2OCH3 , C12H25Si ( CH3 ) 2 OCH3 , C13H27Si ( CH3 ) 2OCH3 , C14H29 Si ( CH3 ) 2OCH3 , C15H31Si ( CH3) 2OCH3 , C16H33Si ( CH3 ) 2OCH3 , C17H35Si ( CH3 ) 2OCH3 , C18H37 Si( CH3 )2OCH3, (CH3)2Si(H)OCH3 , CH3Si ( H ) 2OCH3 , ( C2H5 ) 2Si ( H ) OCH3 , C2H5Si (H) 2OCH3 , C2H5 Si( CH3 )( H ) OCH3 , ( C3H7 ) 2Si (H)OCH Alkylmethoxysilane such as 3 , or CF3CH2CH2Si ( OCH3 ) 3 , C2F5CH2CH2Si ( OCH3 ) 3 , C3F7CH2CH2Si ( OCH3 ) 3 , C4F9CH 2 CH2Si ( OCH3 ) 3 , C5F11CH2CH2Si ( OCH3 ) 3 , C6F13CH2CH2Si ( OCH3 ) 3 , C7F15CH2CH2Si ( OCH3 ) 3 , C8F17CH2CH2Si ( OCH3 ) 3 , CF3CH2CH 2 Si( CH3 ) ( OCH3 ) 2, C2F5CH2CH2Si ( CH3 ) ( OCH3 ) 2 , C3F7CH2CH2Si ( CH3 ) ( OCH3 ) 2 , C4F9CH2CH 2 Si( CH3 ) ( OCH3 ) 2 , C5F11CH2CH2Si ( CH3 )( OCH3 ) 2 , C6F13CH2CH2Si ( CH3 ) ( OCH3 ) 2 , C7F15CH2 CH2Si ( CH3 ) ( OCH3 ) 2 , C8F17CH2CH2 Si ( CH3 )( OCH3 ) 2 , CF3CH2CH2Si ( CH3 ) 2OCH3 , C2F5CH2CH2Si ( CH3 ) 2OCH3 , C3F7CH2CH2Si ( CH 3 ) 2OCH3 , C4F9CH2CH2Si ( CH3 ) 2OCH3 , C5F11CH2CH2Si ( CH3 ) 2OCH3 , C6F13CH2CH2Si ( CH3 ) 2 OCH 3 , C 7 F 15 CH 2 CH 2 Si(CH 3 ) 2 OCH 3 , C 8 F
Fluoroalkylmethoxysilanes such as 17CH2CH2Si ( CH3 ) 2OCH3 and CF3CH2CH2Si ( CH3 ) (H) OCH3 , or compounds in which the methyl group portion of the methoxy group of the above methoxysilanes is replaced with a monovalent hydrocarbon group having 2 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced with fluorine atoms. ), -O-S(=O) 2 -R a17 (wherein R a17 is an alkyl group having 1 to 6 carbon atoms, a perfluoroalkyl group, a phenyl group, a tolyl group, or an -O-Si(CH 3 ) 3 group. For example, trimethylsilyl sulfonate, trimethylsilyl benzene sulfonate, trimethylsilyl toluene sulfonate, trimethylsilyl trifluoromethane sulfonate, trimethylsilyl perfluorobutane sulfonate, bistrimethylsilyl sulfate, etc.), or one replaced with -O-P(-O-Si(CH 3 ) 3 ) 2 (for example, tristrimethylsilyl phosphite, etc.).
また、上記一般式[1]中のXが、Si原子に結合する原子が酸素である1価の基であるシリル化剤の、前述した以外の具体例としては、ヘキサメチルジシロキサン、1,3-ジフェニル-1,3-ジメチルジシロキサン、1,1,3,3-テトラメチルジシロキサン、1,1,1-トリエチル-3,3-ジメチルジシロキサン、1,1,3,3-テトラ-n-オクチルジメチルジシロキサン、ビス(ノナフルオロヘキシル)テトラメチルジシロキサン、1,3-ビス(トリフルオロプロピル)テトラメチルジシロキサン、1,3-ジ-n-ブチルテトラメチルジシロキサン、1,3-ジ-n-オクチルテトラメチルジシロキサン、1,3-ジエチルテトラメチルジシロキサン、1,3-ジフェニルテトラメチルジシロキサン、ヘキサ-n-ブチルジシロキサン、ヘキサエチルジシロキサン、ヘキサビニルジシロキサン、1,1,3,3-テトライソプロピルジシロキサン、ビニルペンタメチルジシロキサン、1,3-ビス(3-クロロイソブチル)テトラメチルジシロキサン、ヘキサフェニルジシロキサン、1,1,1-トリエチル-3,3,3-トリメチルジシロキサン、1,3-ビス(クロロメチル)テトラメチルジシロキサン、1,1,3,3-テトラフェニルジメチルジシロキサン、ペンタメチルジシロキサン、1,3-ビス(3-クロロプロピル)テトラメチルジシロキサン、1,3-ジクロロ-1,3-ジフェニル-1,3-ジメチルジシロキサン、n-ブチル-1,1,3,3-テトラメチルジシロキサン、1,3-ジ-t-ブチルジシロキサン、ビニル-1,1,3,3,-テトラメチルジシロキサン、1,1,1-トリメチル-3,3,3-トリフェニルジシロキサン、3,3-ジフェニルテトラメチルトリシロキサン、3-フェニルヘプタメチルトリシロキサン、ヘキサメチルシクロトリシロキサン、n-プロピルヘプタメチルトリシロキサン、3-エチルヘプタメチルトリシロキサン、3-(3,3,3-トリフルオロプロピル)ヘプタメチルトリシロキサン、1,1,3,5,5-ペンタフェニル-1,3,5-トリメチルトリシロキサン、オクタメチルトリシロキサン、1,1,5,5-テトラフェニル-1,3,3,5-テトラメチルトリシロキサン、ヘキサフェニルシクロトリシロキサン、1,1,1,5,5,5-ヘキサメチルトリシロキサン、3-フェニル-1,1,3,5,5-ペンタメチルトリシロキサン、1,3,5-トリビニル-1,1,3,5,5-ペンタメチルトリシロキサン、1,3,5-トリビニル-1,3,5-トリメチルシクロトリシロキサン、3-オクチルヘプタメチルトリシロキサン、1,3,5-トリフェニルトリメチルシクロトリシロキサン、1,1,1,3,3,5,5-ヘプタメチルトリシロキサン、1,1,3,3,5,5-ヘキサメチルトリシロキサン、1,1,1,5,5,5-ヘキサエチル-3-メチルトリシロキサン、フルフリルオキシトリシロキサン、テトラキス(ジメチルシロキシ)シラン、1,1,3,3,5,5,7,7-オクタメチルテトラシロキサン、ジフェニルシロキサン-ジメチルシロキサン共重合体、1,3-ジフェニル-1,3-ジメチルジシロキサン、オクタメチルシクロテトラシロキサン、1,3-ビス(トリメチルシロキシ)-1,3-ジメチルジシロキサン、テトラ-n-プロピルテトラメチルシクロテトラシロキサン、オクタエチルシクロテトラシロキサン、デカメチルテトラシロキサン、ドデカメチルシクロヘキサシロキサン、ドデカメチルペンタシロキサン、テトラデカメチルヘキサシロキサン、ヘキサフェニルシクロトリシロキサン、ポリジメチルシロキサン、ポリオクタデシルメチルシロキサン、デカメチルシクロペンタシロキサン、ポリ(3,3,3-トリフルオロプロピルメチルシロキサン)、トリメチルシロキシで末端化されたポリジメチルシロキサン、1,1,3,3,5,5,7,7,9,9-デカメチルペンタシロキサンなどのシロキサン化合物も挙げられる。 Furthermore, specific examples of the silylating agent in which X in the above general formula [1] is a monovalent group in which the atom bonded to the Si atom is oxygen, other than those mentioned above, include hexamethyldisiloxane, 1,3-diphenyl-1,3-dimethyldisiloxane, 1,1,3,3-tetramethyldisiloxane, 1,1,1-triethyl-3,3-dimethyldisiloxane, 1,1,3,3-tetra-n-octyldimethyldisiloxane, bis(nonafluorohexyl)tetramethyldisiloxane, 1, 3-bis(trifluoropropyl)tetramethyldisiloxane, 1,3-di-n-butyltetramethyldisiloxane, 1,3-di-n-octyltetramethyldisiloxane, 1,3-diethyltetramethyldisiloxane, 1,3-diphenyltetramethyldisiloxane, hexa-n-butyldisiloxane, hexaethyldisiloxane, hexavinyldisiloxane, 1,1,3,3-tetraisopropyldisiloxane, vinylpentamethyldisiloxane, 1,3-bis (3-chloroisobutyl)tetramethyldisiloxane, hexaphenyldisiloxane, 1,1,1-triethyl-3,3,3-trimethyldisiloxane, 1,3-bis(chloromethyl)tetramethyldisiloxane, 1,1,3,3-tetraphenyldimethyldisiloxane, pentamethyldisiloxane, 1,3-bis(3-chloropropyl)tetramethyldisiloxane, 1,3-dichloro-1,3-diphenyl-1,3-dimethyldisiloxane, n-butyl-1,1 ,3,3-tetramethyldisiloxane, 1,3-di-t-butyldisiloxane, vinyl-1,1,3,3,-tetramethyldisiloxane, 1,1,1-trimethyl-3,3,3-triphenyldisiloxane, 3,3-diphenyltetramethyltrisiloxane, 3-phenylheptamethyltrisiloxane, hexamethylcyclotrisiloxane, n-propylheptamethyltrisiloxane, 3-ethylheptamethyltrisiloxane, 3-(3,3,3-trifluoropropane Pyr) heptamethyltrisiloxane, 1,1,3,5,5-pentaphenyl-1,3,5-trimethyltrisiloxane, octamethyltrisiloxane, 1,1,5,5-tetraphenyl-1,3,3,5-tetramethyltrisiloxane, hexaphenylcyclotrisiloxane, 1,1,1,5,5,5-hexamethyltrisiloxane, 3-phenyl-1,1,3,5,5-pentamethyltrisiloxane, 1,3,5-trivinyl-1,1,3,5,5-pentamethyl trisiloxane, 1,3,5-trivinyl-1,3,5-trimethylcyclotrisiloxane, 3-octylheptamethyltrisiloxane, 1,3,5-triphenyltrimethylcyclotrisiloxane, 1,1,1,3,3,5,5-heptamethyltrisiloxane, 1,1,3,3,5,5-hexamethyltrisiloxane, 1,1,1,5,5,5-hexaethyl-3-methyltrisiloxane, furfuryloxytrisiloxane, tetrakis(dimethylsiloxy)silane Ran, 1,1,3,3,5,5,7,7-octamethyltetrasiloxane, diphenylsiloxane-dimethylsiloxane copolymer, 1,3-diphenyl-1,3-dimethyldisiloxane, octamethylcyclotetrasiloxane, 1,3-bis(trimethylsiloxy)-1,3-dimethyldisiloxane, tetra-n-propyltetramethylcyclotetrasiloxane, octaethylcyclotetrasiloxane, decamethyltetrasiloxane, dodecamethylcyclohexasiloxane Also included are siloxane compounds such as poly(3,3,3-trifluoropropylmethylsiloxane), polydimethylsiloxane terminated with trimethylsiloxy, and 1,1,3,3,5,5,7,7,9,9-decamethylpentasiloxane.
上記一般式[1]中のXが、Si原子に結合する原子が炭素である1価の基であるシリル化剤としては、例えば、上述のアミノシランのアミノ基(-NH2基)を、-C(S(=O)2R7)3(ここで、R7は、それぞれ独立して、一部又は全ての水素原子がフッ素原子に置き換えられていてもよい炭素数が1~8の1価の炭化水素基、及び、フッ素原子からなる群から選ばれる基である。例えば、(トリメチルシリル)トリス(トリフルオロメタンスルホニル)メチド等)に置き換えたものなどが挙げられる。 Examples of silylating agents in which X in the above general formula [1] is a monovalent group in which the atom bonded to the Si atom is carbon include those in which the amino group ( -NH2 group) of the above aminosilane is replaced with -C(S(=O) 2R7 ) 3 (wherein R7 is each independently a group selected from the group consisting of monovalent hydrocarbon groups having 1 to 8 carbon atoms in which some or all of the hydrogen atoms may be replaced with fluorine atoms, and fluorine atoms; for example, (trimethylsilyl)tris(trifluoromethanesulfonyl)methide, etc.).
また、上記一般式[1]中のXが、Si原子と結合する原子がハロゲンである1価の基であるシリル化剤としては、例えば、上述のアミノシランのアミノ基(-NH2基)を、クロロ基やブロモ基、ヨード基に置き換えたもの(例えば、クロロトリメチルシラン、ブロモトリメチルシラン等)などが挙げられる。 In addition, examples of the silylating agent in which X in the above general formula [1] is a monovalent group in which the atom bonded to the Si atom is a halogen include those in which the amino group (—NH 2 group) of the above aminosilane is replaced with a chloro group, a bromo group, or an iodo group (e.g., chlorotrimethylsilane, bromotrimethylsilane, etc.).
上記一般式[1]としては、トリアルキルシリル基を有するケイ素化合物が好ましい。また、R1としてはメチル基が好ましい。また、bは0が好ましい。また、XとしてはSi原子に結合する原子が窒素または酸素である1価の基がより好ましく、さらに好ましくはSi原子に結合する原子が窒素としてもよい。 The above general formula [1] is preferably a silicon compound having a trialkylsilyl group. R1 is preferably a methyl group. b is preferably 0. X is more preferably a monovalent group in which the atom bonded to the Si atom is nitrogen or oxygen, and more preferably the atom bonded to the Si atom is nitrogen.
上記一般式[1]のXのSi原子に結合する原子が窒素であるシリル化剤としては、シラザン化合物を用いることがより好ましい。シラザン化合物としては、ヘキサメチルジシラザン、ヘプタメチルジシラザン、テトラメチルジシラザン、ジエチルテトラメチルジシラザン、ジプロピルテトラメチルジシラザン、ジブチルテトラメチルジシラザン、ジヘキシルテトラメチルジシラザン、ジオクチルテトラメチルジシラザン、ジデシルテトラメチルジシラザン等の非環状ジシラザン化合物、2,2,5,5-テトラメチル-2,5-ジシラ-1-アザシクロペンタン、2,2,6,6-テトラメチル-2,6-ジシラ-1-アザシクロヘキサン等の環状ジシラザン化合物;2,2,4,4,6,6-ヘキサメチルシクロトリシラザン、2,4,6-トリメチル-2,4,6-トリビニルシクロトリシラザン等の環状トリシラザン化合物;2,2,4,4,6,6,8,8-オクタメチルシクロテトラシラザン等の環状テトラシラザン化合物;等が挙げられる。 As a silylating agent in which the atom bonded to the Si atom of X in the above general formula [1] is nitrogen, it is more preferable to use a silazane compound. Examples of silazane compounds include non-cyclic disilazane compounds such as hexamethyldisilazane, heptamethyldisilazane, tetramethyldisilazane, diethyltetramethyldisilazane, dipropyltetramethyldisilazane, dibutyltetramethyldisilazane, dihexyltetramethyldisilazane, dioctyltetramethyldisilazane, and didecyltetramethyldisilazane; cyclic disilazane compounds such as 2,2,5,5-tetramethyl-2,5-disila-1-azacyclopentane and 2,2,6,6-tetramethyl-2,6-disila-1-azacyclohexane; cyclic trisilazane compounds such as 2,2,4,4,6,6-hexamethylcyclotrisilazane and 2,4,6-trimethyl-2,4,6-trivinylcyclotrisilazane; and cyclic tetrasilazane compounds such as 2,2,4,4,6,6,8,8-octamethylcyclotetrasilazane.
また、シリル化剤のより好適な具体例としては、ヘキサメチルジシラザン、ヘプタメチルジシラザン、N-(トリメチルシリル)ジメチルアミン、ビス(ジメチルアミノ)ジメチルシラン、ビス(トリメチルシリル)トリフルオロアセトアミド、N-メチル-N-トリメチルシリルトリフルオロアセトアミド、N-トリメチルシリルアセトアミド、N-トリメチルシリルイミダゾール、トリメチルシリルトリアゾール、ビストリメチルシリルスルフェート、2,2,5,5-テトラメチル-2,5-ジシラ-1-アザシクロペンタン、および2,2,4,4,6,6-ヘキサメチルシクロトリシラザンからなる群から選択される一又は二以上を挙げることができる。 Moreover, specific examples of suitable silylating agents include one or more selected from the group consisting of hexamethyldisilazane, heptamethyldisilazane, N-(trimethylsilyl)dimethylamine, bis(dimethylamino)dimethylsilane, bis(trimethylsilyl)trifluoroacetamide, N-methyl-N-trimethylsilyltrifluoroacetamide, N-trimethylsilylacetamide, N-trimethylsilylimidazole, trimethylsilyltriazole, bistrimethylsilyl sulfate, 2,2,5,5-tetramethyl-2,5-disila-1-azacyclopentane, and 2,2,4,4,6,6-hexamethylcyclotrisilazane.
膜形成用組成物100質量%中におけるシリル化剤の含有量は、基板に所望の撥水性を付与可能であれば特に限定されるものではない。
また、シリル化剤の含有量の下限は、例えば、0.1質量%以上、好ましくは0.2質量%以上、より好ましくは0.3質量%以上、さらに好ましくは0.5質量%以上としてもよい。これにより、基板の撥水性が向上しやすくなる。
一方、シリル化剤の含有量の上限は、例えば、35質量%以下、好ましくは33質量%以下、より好ましくは30質量%以下としてもよい。上記範囲内とすることで、シリル化剤の含有量に対してより効率的に撥水性能を付与できる。
The content of the silylating agent in 100% by mass of the film-forming composition is not particularly limited as long as the desired water repellency can be imparted to the substrate.
The lower limit of the content of the silylation agent may be, for example, 0.1 mass % or more, preferably 0.2 mass % or more, more preferably 0.3 mass % or more, and further preferably 0.5 mass % or more. This makes it easier to improve the water repellency of the substrate.
On the other hand, the upper limit of the content of the silylation agent may be, for example, 35% by mass or less, preferably 33% by mass or less, and more preferably 30% by mass or less. By setting it within the above range, water repellency can be imparted more efficiently with respect to the content of the silylation agent.
上記シリル化剤を2種類以上用いる場合、シリル化剤の合計の含有量が上記の含有量の範囲内となるようにすればよい。また、後述するシリルアミド化合物やアミノシラン化合物を併用する場合は、シリル化剤、シリルアミド化合物、及びアミノシラン化合物の合計量が、上記の含有量の範囲内となることが好ましい。
また、2種類以上用いる場合、膜形成用組成物中に含まれるシリル化剤のうち、ヘキサメチルジシラザン、ヘプタメチルジシラザン、N-(トリメチルシリル)ジメチルアミン、ビス(ジメチルアミノ)ジメチルシラン、ビス(トリメチルシリル)トリフルオロアセトアミド、N-メチル-N-トリメチルシリルトリフルオロアセトアミド、N-トリメチルシリルアセトアミド、N-トリメチルシリルイミダゾール、トリメチルシリルトリアゾール、ビストリメチルシリルスルフェート、2,2,5,5-テトラメチル-2,5-ジシラ-1-アザシクロペンタン、および2,2,4,4,6,6-ヘキサメチルシクロトリシラザンのうちいずれかの含有量が最も多いと撥水性が向上しやすいため好適である。
When two or more kinds of the silylating agents are used, the total content of the silylating agents should be within the above range. When a silylamide compound or an aminosilane compound described later is used in combination, it is preferable that the total content of the silylating agent, the silylamide compound, and the aminosilane compound is within the above range.
In addition, when two or more kinds are used, it is preferable to use the highest content of any one of hexamethyldisilazane, heptamethyldisilazane, N-(trimethylsilyl)dimethylamine, bis(dimethylamino)dimethylsilane, bis(trimethylsilyl)trifluoroacetamide, N-methyl-N-trimethylsilyltrifluoroacetamide, N-trimethylsilylacetamide, N-trimethylsilylimidazole, trimethylsilyltriazole, bistrimethylsilyl sulfate, 2,2,5,5-tetramethyl-2,5-disila-1-azacyclopentane, and 2,2,4,4,6,6-hexamethylcyclotrisilazane among the silylating agents contained in the film-forming composition, since this tends to improve water repellency.
((II)シリルエステル化合物)
シリルエステル化合物は、膜形成用組成物の薬液中で促進剤として作用する、塩素含有促進剤である。シリルエステル化合物は、下記一般式[2]で示される化合物を一種または二種以上含む。
(R2-C(=O)O)i-Si(H)4-i-h(R3)h [2]
上記一般式[2]中、
R2は、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基であり、
R3は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
iは1~3の整数、hは1~3の整数、i+hは2~4の整数である。
((II) Silyl ester compounds)
The silyl ester compound is a chlorine-containing accelerator that acts as an accelerator in the chemical solution of the film-forming composition. The silyl ester compound includes one or more compounds represented by the following general formula [2]:
(R 2 -C(=O)O) i -Si(H) 4-i-h (R 3 ) h [2]
In the above general formula [2],
R2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms;
R3 is each independently an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms;
i is an integer of 1 to 3; h is an integer of 1 to 3; and i+h is an integer of 2 to 4.
一般式[2]中のR2の1価の炭化水素基において、炭素数が1~5、好ましくは1~3、より好ましくは1~2である。これにより、撥水性を高められる。また、R2は、全ての水素原子が塩素原子に置き換えられている場合も含むものとし、水素原子の全てが水素原子以外の原子に置き換えられている場合も炭化水素基と記載するものとする。
また、一般式[2]中のR2の1価の炭化水素基において、「C(=O)O」骨格に最も近い炭素原子に結合した水素原子の少なくとも一つが塩素原子に置換されていることが好ましい。これにより、シリルエステル化合物の触媒性能を高められる。
また、一般式[2]中、R2が炭素数2以上の炭化水素基である場合、各炭化水素基の水素原子が少なくとも1つが塩素原子に置換されていることがより好ましい。
In the monovalent hydrocarbon group of R2 in the general formula [2], the carbon number is 1 to 5, preferably 1 to 3, and more preferably 1 to 2. This enhances water repellency. R2 also includes the case where all hydrogen atoms are replaced by chlorine atoms, and the case where all hydrogen atoms are replaced by atoms other than hydrogen atoms is also described as a hydrocarbon group.
In the monovalent hydrocarbon group of R2 in the general formula [2], it is preferable that at least one hydrogen atom bonded to the carbon atom closest to the "C(=O)O" skeleton is substituted with a chlorine atom, thereby improving the catalytic performance of the silyl ester compound.
In addition, in the general formula [2], when R 2 is a hydrocarbon group having two or more carbon atoms, it is more preferable that at least one hydrogen atom of each hydrocarbon group is substituted with a chlorine atom.
一般式[2]中のR2は、-CqY(2q+1-r)Clr(ただし、Yがそれぞれ独立して、炭素に結合する水素原子又はフッ素原子、Clは塩素原子、qは1~5の整数であり、rは1~2qである。)で表された基であってもよい。
また、R2に含まれる炭素と結合する原子としては、水素原子の合計数よりも、塩素原子とフッ素原子の合計数の方が多いと、膜形成用組成物の撥水性を向上させやすいため好ましい。
より好ましくは、R2に含まれる炭素と結合する原子が、フッ素原子と塩素原子のみ(ただしR2には-CF3および-CF2-は含まれない)としてもよいし、R2に含まれる炭素と結合する原子が、水素原子と塩素原子のみ(ただし水素原子の合計数よりも、塩素原子の合計数の方が多い)としてもよい。
R 2 in the general formula [2] may be a group represented by -C q Y (2q+1-r) Cl r (wherein each Y is independently a hydrogen atom or a fluorine atom bonded to carbon, Cl is a chlorine atom, q is an integer of 1 to 5, and r is 1 to 2q).
In addition, it is preferable that the total number of chlorine atoms and fluorine atoms bonded to the carbon atoms contained in R2 is greater than the total number of hydrogen atoms, since this makes it easier to improve the water repellency of the film forming composition.
More preferably, the atoms bonded to the carbon contained in R2 may be only fluorine atoms and chlorine atoms (however, R2 does not include -CF3 and -CF2- ), or the atoms bonded to the carbon contained in R2 may be only hydrogen atoms and chlorine atoms (however, the total number of chlorine atoms is greater than the total number of hydrogen atoms).
上記のR2としては、良好な撥水性を得る観点から、-CHClF、-CClF2、-CHCl2、-CCl2F、-CHClCH3、-CCl2CH3、-CH2CHCl2、-CHClCH2Cl、-CHClCCl3、-CCl2CHCl2、-CCl2CCl3、-CClFCF3、-CF2CClF2、CCl2CF3、-CClFCCl2F、-CF2CCl3、-CClFCCl3、-CCl2CCl2F、-CClFCH3、-CCl2CH2F、-CHFCHCl2、-CClFCH2Cl、-CHClCHClF、-CCl2CHClF、-CF2CH2Cl、-CHClCF3、-CClFCHF2、-CF2CHClF、-CHFCClF2等を用いるのが好ましく、-CHClF、-CClF2、-CHCl2、-CCl2F、-CHClCH3、-CCl2CH3、-CH2CHCl2、-CHClCH2Cl、-CHClCCl3、-CCl2CHCl2、-CCl2CCl3、-CClFCCl2F、-CClFCCl3、-CCl2CCl2F、-CClFCH3、-CCl2CH2F、-CHFCHCl2、-CClFCH2Cl、-CHClCHClF、-CCl2CHClF、-CClFCHF2、-CHFCClF2等を用いるのがより好ましい。 From the viewpoint of obtaining good water repellency, the above-mentioned R 2 may be, -CHClF, -CClF 2 , -CHCl 2 , -CCl 2 F, -CHClCH 3 , -CCl 2 CH 3 , -CH 2 CHCl 2 , -CHClCH 2 Cl, -CHClCCl 3 , -CCl 2 CHCl 2 , -CCl 2 CCl 3 , -CClFCF 3 , -CF 2 CClF 2 , CCl 2 CF 3 , -CClFCCl 2 F, -CF 2 CCl 3 , -CClFCCl 3 , -CCl 2 CCl 2 F, -CClFCH 3 , -CCl 2 CH 2 F, -CHFCHCl 2 , -CClFCH 2 Cl, -CClCHClF, -CCl 2 It is preferable to use CHClF, -CF 2 CH 2 Cl, -CHClCF 3 , -CClFCHF 2 , -CF 2 CHClF, -CHFCClF 2, etc., and -CHClF, -CClF 2 , -CHCl 2 , -CCl 2 F, -CHClCH 3 , -CCl2CH3 , -CH2CHCl2 , -CHClCH2Cl , -CHClCCl3 , -CCl2CHCl2 , -CCl2CCl3 , -CClFCCl2F , -CClFCCl3 , -CCl2CCl 2 F, -CClFCH 3 , -CCl 2 CH 2 F, -CHFCHCl 2 , -CClFCH 2 Cl, -CHClCHClF, -CCl 2 It is more preferable to use CHClF, --CClFCHF 2 , --CHFCClF 2 , etc.
一般式[2]の中のR3は、水素、炭素、窒素、酸素、フッ素原子、塩素原子だけでなく、ケイ素、硫黄、(フッ素以外の)ハロゲン原子などが含まれていてもよい。また、上記一般式[2]中のR3には、不飽和結合や芳香環や環状構造が含まれていてもよい。 R3 in the general formula [2] may contain not only hydrogen, carbon, nitrogen, oxygen, a fluorine atom, or a chlorine atom, but also silicon, sulfur, a halogen atom (other than fluorine), etc. Furthermore, R3 in the general formula [2] may contain an unsaturated bond, an aromatic ring, or a cyclic structure.
上記一般式[2]中のR3としては、それぞれ独立して、CeeH2ee+1(ee=1~18)、および、CffF2ff+1CH2CH2(ff=1~8)から選ばれる少なくとも1つの基が挙げられる。 R 3 in the above general formula [2] is independently at least one group selected from C ee H 2ee+1 (ee=1 to 18) and C ff F 2ff+1 CH 2 CH 2 (ff=1 to 8).
シリルエステル化合物の具体例として、例えば、トリメチルシリルクロロアセテート、トリメチルシリルジクロロアセテート、トリメチルシリルクロロジフルオロアセテート、トリメチルシリルジクロロフルオロアセテート、トリメチルシリルクロロフルオロアセテート、ジメチルシリルクロロアセテート、ジメチルシリルジクロロアセテート、ジメチルシリルクロロジフルオロアセテート、ブチルジメチルシリルクロロアセテート、トリメチルシリル―2―クロロプロピオネート、トリメチルシリル-3-クロロプロピオネート、トリメチルシリル―2、2―ジクロロプロピオネート、トリメチルシリル―2、3―ジクロロプロピオネート、トリエチルシリル―2-クロロプロピオネート、トリメチルシリルトリクロロアセテート等が挙げられる。これらを単独で用いても2種以上を組み合わせて用いてもよい。上記のうち、トリメチルシリルジクロロアセテート、トリメチルシリルクロロジフルオロアセテート、トリメチルシリルジクロロフルオロアセテート、トリメチルシリル―2、2―ジクロロプロピオネート、トリメチルシリル―2、3―ジクロロプロピオネートがより好ましい。 Specific examples of silyl ester compounds include trimethylsilyl chloroacetate, trimethylsilyl dichloroacetate, trimethylsilyl chlorodifluoroacetate, trimethylsilyl dichlorofluoroacetate, trimethylsilyl chlorofluoroacetate, dimethylsilyl chloroacetate, dimethylsilyl dichloroacetate, dimethylsilyl chlorodifluoroacetate, butyldimethylsilyl chloroacetate, trimethylsilyl-2-chloropropionate, trimethylsilyl-3-chloropropionate, trimethylsilyl-2,2-dichloropropionate, trimethylsilyl-2,3-dichloropropionate, triethylsilyl-2-chloropropionate, trimethylsilyl trichloroacetate, etc. These may be used alone or in combination of two or more. Of the above, trimethylsilyl dichloroacetate, trimethylsilyl chlorodifluoroacetate, trimethylsilyl dichlorofluoroacetate, trimethylsilyl-2,2-dichloropropionate, and trimethylsilyl-2,3-dichloropropionate are more preferred.
膜形成用組成物100質量%中におけるシリルエステル化合物の含有量は、基板に所望の撥水性を付与可能であれば特に限定されるものではない。
シリルエステル化合物の含有量の下限は、例えば、0.01質量%以上、好ましくは0.05質量%以上、より好ましくは0.2質量%以上である。
一方、シリルエステル化合物の含有量の上限は、例えば、10質量%以下、好ましくは5質量%以下、より好ましくは3質量%以下である。
上記の範囲内とすることで、基板の撥水性を向上させやすくなるため好適である。
The content of the silyl ester compound in 100% by mass of the film-forming composition is not particularly limited as long as it can impart the desired water repellency to the substrate.
The lower limit of the content of the silyl ester compound is, for example, 0.01 mass % or more, preferably 0.05 mass % or more, and more preferably 0.2 mass % or more.
On the other hand, the upper limit of the content of the silyl ester compound is, for example, 10 mass % or less, preferably 5 mass % or less, and more preferably 3 mass % or less.
By setting the content within the above range, the water repellency of the substrate can be easily improved, which is preferable.
また、膜形成用組成物100質量%中におけるシリル化剤の含有量をCSiとし、シリルエステル化合物Cesの含有量をとしたとき、CSi/Cesの下限は、例えば、1.0以上、好ましくは5.0以上、より好ましくは10以上である。これにより、より短時間の処理で撥水性を付与できる。
一方、CSi/Cesの上限は、所望の撥水性が得られるのであれば特に限定されるものではないが、例えば、40以下としてもよい。好ましくは30以下である。
In addition, when the content of the silylating agent in 100 mass% of the film-forming composition is CSi and the content of the silyl ester compound Ces is Ces , the lower limit of CSi / Ces is, for example, 1.0 or more, preferably 5.0 or more, and more preferably 10 or more. This makes it possible to impart water repellency with a shorter treatment time.
On the other hand, the upper limit of C Si /C es is not particularly limited as long as the desired water repellency is obtained, but it may be, for example, 40 or less, and is preferably 30 or less.
シリルエステル化合物を2種類以上用いる場合は、膜形成用組成物内に含まれるシリルエステル化合物の含有量の合計量を、上記のシリルエステル化合物の含有量とする。また、シリルエステル化合物を2種類以上用いる場合、最も含有量の多いシリルエステル化合物を、トリメチルシリルクロロアセテート、トリメチルシリルジクロロアセテート、トリメチルシリルクロロジフルオロアセテート、トリメチルシリルジクロロフルオロアセテート、トリメチルシリルクロロフルオロアセテート、ジメチルシリルクロロアセテート、ジメチルシリルジクロロアセテート、ジメチルシリルクロロジフルオロアセテート、ブチルジメチルシリルクロロアセテート、トリメチルシリル―2―クロロプロピオネート、トリメチルシリル-3-クロロプロピオネート、トリメチルシリル―2、3―ジクロロプロピオネート、トリエチルシリル―2-クロロプロピオネート、又はトリメチルシリルトリクロロアセテートとするのが好ましい。また、上記のうち、トリメチルシリルジクロロアセテート、トリメチルシリルクロロジフルオロアセテート、トリメチルシリルジクロロフルオロアセテート、トリメチルシリル―2、2―ジクロロプロピオネート、トリメチルシリル―2、3―ジクロロプロピオネートがより好ましい。 When two or more kinds of silyl ester compounds are used, the total amount of the silyl ester compounds contained in the film-forming composition is the amount of the silyl ester compounds. When two or more kinds of silyl ester compounds are used, it is preferable that the silyl ester compound with the highest amount is trimethylsilyl chloroacetate, trimethylsilyl dichloroacetate, trimethylsilyl chlorodifluoroacetate, trimethylsilyl dichlorofluoroacetate, trimethylsilyl chlorofluoroacetate, dimethylsilyl chloroacetate, dimethylsilyl dichloroacetate, dimethylsilyl chlorodifluoroacetate, butyldimethylsilyl chloroacetate, trimethylsilyl-2-chloropropionate, trimethylsilyl-3-chloropropionate, trimethylsilyl-2,3-dichloropropionate, triethylsilyl-2-chloropropionate, or trimethylsilyl trichloroacetate. Among the above, trimethylsilyl dichloroacetate, trimethylsilyl chlorodifluoroacetate, trimethylsilyl dichlorofluoroacetate, trimethylsilyl-2,2-dichloropropionate, and trimethylsilyl-2,3-dichloropropionate are more preferred.
((III)非プロトン性溶媒)
非プロトン性溶媒は、水酸基やアミノ基といった、水素原子が酸素原子や窒素原子に結合した基を含まない溶媒を指すものとする。ただし、非プロトン性溶媒は、上記シリル化剤及びシリルエステル化合物を溶解するものであれば特に限定されない。
(III) Aprotic Solvents
The aprotic solvent refers to a solvent that does not contain a group in which a hydrogen atom is bonded to an oxygen atom or a nitrogen atom, such as a hydroxyl group or an amino group, but the aprotic solvent is not particularly limited as long as it dissolves the silylating agent and the silyl ester compound.
非プロトン性溶媒の一例は、炭化水素類、エステル類、エーテル類、ケトン類、ハロゲン原子含有溶媒、スルホキシド系溶媒、カーボネート系溶媒、多価アルコールの誘導体のうちOH基を持たないもの、N-H基を持たない窒素原子含有溶媒、およびシリコーン溶媒からなる群から選ばれる一または二以上を含んでもよい。
この中でも、炭化水素類、エステル類、エーテル類、ハロゲン原子含有溶媒、スルホキシド系溶媒、多価アルコールの誘導体のうちOH基を持たないものが好ましい。
An example of the aprotic solvent may include one or more selected from the group consisting of hydrocarbons, esters, ethers, ketones, halogen atom-containing solvents, sulfoxide-based solvents, carbonate-based solvents, polyhydric alcohol derivatives having no OH group, nitrogen atom-containing solvents having no N—H group, and silicone solvents.
Among these, among hydrocarbons, esters, ethers, halogen atom-containing solvents, sulfoxide solvents, and polyhydric alcohol derivatives, those having no OH group are preferred.
上記炭化水素類の例としては、直鎖状、分岐鎖状、又は環状の炭化水素系溶媒、芳香族炭化水素系溶媒、テルペン系溶媒等があり、n-ヘキサン、n-ヘプタン、n-オクタン、n-ノナン、n-デカン、n-ウンデカン、n-ドデカン、n-テトラデカン、n-ヘキサデカン、n-オクタデカン、n-アイコサン、並びにそれらの炭素数に対応する分岐状の炭化水素(例えば、イソドデカン、イソセタンなど)、シクロヘキサン、メチルシクロヘキサン、デカリン、ベンゼン、トルエン、キシレン、(オルト-、メタ-、又はパラ-)ジエチルベンゼン、1,3,5-トリメチルベンゼン、ブチルベンゼン、ナフタレン、p-メンタン、o-メンタン、m-メンタン、ジフェニルメンタン、リモネン、α-テルピネン、β-テルピネン、γ-テルピネン、ボルナン、ノルボルナン、ピナン、α-ピネン、β-ピネン、カラン、ロンギホレン、アビエタンなどがある。 Examples of the above-mentioned hydrocarbons include linear, branched, or cyclic hydrocarbon solvents, aromatic hydrocarbon solvents, terpene solvents, etc., such as n-hexane, n-heptane, n-octane, n-nonane, n-decane, n-undecane, n-dodecane, n-tetradecane, n-hexadecane, n-octadecane, n-icosane, and branched hydrocarbons corresponding to the carbon numbers thereof (e.g., isododecane, isocetane, etc.), cyclohexane, These include methylcyclohexane, decalin, benzene, toluene, xylene, (ortho-, meta-, or para-)diethylbenzene, 1,3,5-trimethylbenzene, butylbenzene, naphthalene, p-menthane, o-menthane, m-menthane, diphenylmenthane, limonene, α-terpinene, β-terpinene, γ-terpinene, bornane, norbornane, pinane, α-pinene, β-pinene, carane, longifolene, and abietane.
上記エステル類の例としては、酢酸エチル、酢酸n-プロピル、酢酸i-プロピル、酢酸n-ブチル、酢酸i-ブチル、酢酸n-ペンチル、酢酸i-ペンチル、酢酸n-ヘキシル、酢酸n-ヘプチル、酢酸n-オクチル、ギ酸n-ペンチル、プロピオン酸n-ブチル、酪酸エチル、酪酸n-プロピル、酪酸i-プロピル、酪酸n-ブチル、n-オクタン酸メチル、デカン酸メチル、ピルビン酸メチル、ピルビン酸エチル、ピルビン酸n-プロピル、アセト酢酸メチル、アセト酢酸エチル、2-オキソブタン酸エチル、アジピン酸ジメチル、3-メトキシプロピオン酸メチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル、エトキシ酢酸エチルなどがある。 Examples of the above esters include ethyl acetate, n-propyl acetate, i-propyl acetate, n-butyl acetate, i-butyl acetate, n-pentyl acetate, i-pentyl acetate, n-hexyl acetate, n-heptyl acetate, n-octyl acetate, n-pentyl formate, n-butyl propionate, ethyl butyrate, n-propyl butyrate, i-propyl butyrate, n-butyl butyrate, methyl n-octanoate, methyl decanoate, methyl pyruvate, ethyl pyruvate, n-propyl pyruvate, methyl acetoacetate, ethyl acetoacetate, ethyl 2-oxobutanoate, dimethyl adipate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, and ethyl ethoxyacetate.
また上記エステル類として、ラクトン化合物などの環状エステル類を用いてもよい。ラクトン化合物の例としては、β-プロピオラクトン、γ-ブチロラクトン、γ-バレロラクトン、γ-ヘキサノラクトン、γ-ヘプタノラクトン、γ-オクタノラクトン、γ-ノナノラクトン、γ-デカノラクトン、γ-ウンデカノラクトン、γ-ドデカノラクトン、δ-バレロラクトン、δ-ヘキサノラクトン、δ-オクタノラクトン、δ-ノナノラクトン、δ-デカノラクトン、δ-ウンデカノラクトン、δ-ドデカノラクトン、ε-ヘキサノラクトンなどがある。 Furthermore, cyclic esters such as lactone compounds may be used as the esters. Examples of lactone compounds include β-propiolactone, γ-butyrolactone, γ-valerolactone, γ-hexanolactone, γ-heptanolactone, γ-octanolactone, γ-nonanolactone, γ-decanolactone, γ-undecanolactone, γ-dodecanolactone, δ-valerolactone, δ-hexanolactone, δ-octanolactone, δ-nonanolactone, δ-decanolactone, δ-undecanolactone, δ-dodecanolactone, and ε-hexanolactone.
上記エーテル類の例としては、ジ-n-プロピルエーテル、エチル-n-ブチルエーテル、ジ-n-ブチルエーテル、エチル-n-アミルエーテル、ジ-n-アミルエーテル、エチル-n-ヘキシルエーテル、ジ-n-ヘキシルエーテル、ジ-n-オクチルエーテル、並びにそれらの炭素数に対応するジイソプロピルエーテル、ジイソアミルエーテルなどの分岐状の炭化水素基を有するエーテル、ジメチルエーテル、ジエチルエーテル、メチルエチルエーテル、メチルシクロペンチルエーテル、ジフェニルエーテル、テトラヒドロフラン、ジオキサンなどがある。 Examples of the above ethers include di-n-propyl ether, ethyl-n-butyl ether, di-n-butyl ether, ethyl-n-amyl ether, di-n-amyl ether, ethyl-n-hexyl ether, di-n-hexyl ether, di-n-octyl ether, as well as ethers with branched hydrocarbon groups such as diisopropyl ether and diisoamyl ether that correspond to the carbon numbers of these ethers, dimethyl ether, diethyl ether, methyl ethyl ether, methyl cyclopentyl ether, diphenyl ether, tetrahydrofuran, and dioxane.
上記ケトン類の例としては、アセトン、アセチルアセトン、メチルエチルケトン、メチルプロピルケトン、メチルブチルケトン、2-ヘプタノン、3-ヘプタノン、シクロヘキサンノン、イソホロンなどがある。 Examples of the above ketones include acetone, acetylacetone, methyl ethyl ketone, methyl propyl ketone, methyl butyl ketone, 2-heptanone, 3-heptanone, cyclohexanone, and isophorone.
上記ハロゲン原子含有溶媒の例としては、パーフルオロオクタン、パーフルオロノナン、パーフルオロシクロペンタン、パーフルオロシクロヘキサン、ヘキサフルオロベンゼンなどのパーフルオロカーボン、1,1,1,3,3-ペンタフルオロブタン、オクタフルオロシクロペンタン、2,3-ジハイドロデカフルオロペンタン、ゼオローラH(日本ゼオン株式会社製)などのハイドロフルオロカーボン、メチルパーフルオロプロピルエーテル、メチルパーフルオロイソブチルエーテル、メチルパーフルオロブチルエーテル、エチルパーフルオロブチルエーテル、エチルパーフルオロイソブチルエーテル、メチルパーフルオロヘキシルエーテル、エチルパーフルオロヘキシルエーテル、アサヒクリンAE-3000(AGC株式会社製)、ノベック HFE-7100、ノベック HFE-7200、ノベック7300、ノベック7600(いずれもスリーエムジャパン株式会社製)などのハイドロフルオロエーテル、テトラクロロメタンなどのクロロカーボン、クロロホルムなどのハイドロクロロカーボン、ジクロロジフルオロメタンなどのクロロフルオロカーボン、1,1-ジクロロ-2,2,3,3,3-ペンタフルオロプロパン、1,3-ジクロロ-1,1,2,2,3-ペンタフルオロプロパン、1-クロロ-3,3,3-トリフルオロプロペン、1,2-ジクロロ-3,3,3-トリフルオロプロペンなどのハイドロクロロフルオロカーボン、パーフルオロエーテル、パーフルオロポリエーテルなどがある。 Examples of the above halogen atom-containing solvents include perfluorocarbons such as perfluorooctane, perfluorononane, perfluorocyclopentane, perfluorocyclohexane, and hexafluorobenzene, hydrofluorocarbons such as 1,1,1,3,3-pentafluorobutane, octafluorocyclopentane, 2,3-dihydrodecafluoropentane, and Zeorola H (manufactured by Zeon Corporation), methyl perfluoropropyl ether, methyl perfluoroisobutyl ether, methyl perfluorobutyl ether, ethyl perfluorobutyl ether, ethyl perfluoroisobutyl ether, methyl perfluorohexyl ether, ethyl perfluorohexyl ether, and Asahiklin AE-3. These include hydrofluoroethers such as 000 (manufactured by AGC Corporation), Novec HFE-7100, Novec HFE-7200, Novec 7300, and Novec 7600 (all manufactured by 3M Japan Ltd.), chlorocarbons such as tetrachloromethane, hydrochlorocarbons such as chloroform, chlorofluorocarbons such as dichlorodifluoromethane, hydrochlorofluorocarbons such as 1,1-dichloro-2,2,3,3,3-pentafluoropropane, 1,3-dichloro-1,1,2,2,3-pentafluoropropane, 1-chloro-3,3,3-trifluoropropene, and 1,2-dichloro-3,3,3-trifluoropropene, perfluoroethers, and perfluoropolyethers.
上記スルホキシド系溶媒の例としては、ジメチルスルホキシドなどがある。 An example of the above sulfoxide solvent is dimethyl sulfoxide.
上記カーボネート系溶媒の例としては、ジメチルカーボネート、エチルメチルカーボネート、ジエチルカーボネート、プロピレンカーボネートなどがある。 Examples of the above carbonate solvents include dimethyl carbonate, ethyl methyl carbonate, diethyl carbonate, and propylene carbonate.
上記多価アルコールの誘導体でOH基を持たないものの例としては、エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、エチレングリコールジブチルエーテル、エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート、エチレングリコールモノブチルエーテルアセテート、エチレングリコールジアセテート、ジエチレングリコールジメチルエーテル、ジエチレングリコールエチルメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールブチルメチルエーテル、ジエチレングリコールジブチルエーテル、ジエチレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、ジエチレングリコールモノブチルエーテルアセテート、ジエチレングリコールジアセテート、トリエチレングリコールジメチルエーテル、トリエチレングリコールジエチルエーテル、トリエチレングリコールジブチルエーテル、トリエチレングリコールブチルメチルエーテル、トリエチレングリコールモノメチルエーテルアセテート、トリエチレングリコールモノエチルエーテルアセテート、トリエチレングリコールモノブチルエーテルアセテート、トリエチレングリコールジアセテート、テトラエチレングリコールジメチルエーテル、テトラエチレングリコールジエチルエーテル、テトラエチレングリコールジブチルエーテル、テトラエチレングリコールモノメチルエーテルアセテート、テトラエチレングリコールモノエチルエーテルアセテート、テトラエチレングリコールモノブチルエーテルアセテート、テトラエチレングリコールジアセテート、プロピレングリコールジメチルエーテル、プロピレングリコールジエチルエーテル、プロピレングリコールジブチルエーテル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノブチルエーテルアセテート、プロピレングリコールジアセテート、ジプロピレングリコールジメチルエーテル、ジプロピレングリコールメチルプロピルエーテル、ジプロピレングリコールジエチルエーテル、ジプロピレングリコールジブチルエーテル、ジプロピレングリコールモノメチルエーテルアセテート、ジプロピレングリコールモノエチルエーテルアセテート、ジプロピレングリコールモノブチルエーテルアセテート、ジプロピレングリコールジアセテート、トリプロピレングリコールジメチルエーテル、トリプロピレングリコールジエチルエーテル、トリプロピレングリコールジブチルエーテル、トリプロピレングリコールモノメチルエーテルアセテート、トリプロピレングリコールモノエチルエーテルアセテート、トリプロピレングリコールモノブチルエーテルアセテート、トリプロピレングリコールジアセテート、テトラプロピレングリコールジメチルエーテル、テトラプロピレングリコールモノメチルエーテルアセテート、テトラプロピレングリコールジアセテート、ブチレングリコールジメチルエーテル、ブチレングリコールモノメチルエーテルアセテート、ブチレングリコールジアセテート、グリセリントリアセテート、3-メトキシブチルアセテート、3-メチル-3-メトキシブチルアセテート、3-メチル-3-メトキシブチルプロピオネートなどがある。 Examples of derivatives of the above polyhydric alcohols that do not have an OH group include ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dibutyl ether, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether acetate, ethylene glycol diacetate, diethylene glycol dimethyl ether, diethylene glycol ethyl methyl ether, diethylene glycol diethyl ether, diethylene glycol butyl methyl ether, diethylene glycol dibutyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, diethylene ethylene glycol diacetate, triethylene glycol dimethyl ether, triethylene glycol diethyl ether, triethylene glycol dibutyl ether, triethylene glycol butyl methyl ether, triethylene glycol monomethyl ether acetate, triethylene glycol monoethyl ether acetate, triethylene glycol monobutyl ether acetate, triethylene glycol diacetate, tetraethylene glycol dimethyl ether, tetraethylene glycol diethyl ether, tetraethylene glycol dibutyl ether, tetraethylene glycol monomethyl ether acetate, tetraethylene glycol monoethyl ether acetate, tetraethylene glycol monobutyl ether acetate, tetraethylene glycol diacetate acetate, propylene glycol dimethyl ether, propylene glycol diethyl ether, propylene glycol dibutyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monobutyl ether acetate, propylene glycol diacetate, dipropylene glycol dimethyl ether, dipropylene glycol methylpropyl ether, dipropylene glycol diethyl ether, dipropylene glycol dibutyl ether, dipropylene glycol monomethyl ether acetate, dipropylene glycol monoethyl ether acetate, dipropylene glycol monobutyl ether acetate, dipropylene glycol diacetate, tripropylene glycol dimethyl ether ether, tripropylene glycol diethyl ether, tripropylene glycol dibutyl ether, tripropylene glycol monomethyl ether acetate, tripropylene glycol monoethyl ether acetate, tripropylene glycol monobutyl ether acetate, tripropylene glycol diacetate, tetrapropylene glycol dimethyl ether, tetrapropylene glycol monomethyl ether acetate, tetrapropylene glycol diacetate, butylene glycol dimethyl ether, butylene glycol monomethyl ether acetate, butylene glycol diacetate, glycerin triacetate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl propionate, etc.
上記N-H基を持たない非環状の窒素原子含有溶媒の例としては、N,N-ジメチルアセトアミド、トリエチルアミンなどがある。 Examples of non-cyclic nitrogen atom-containing solvents that do not have the above N-H group include N,N-dimethylacetamide and triethylamine.
上記シリコーン溶媒の例としては、ヘキサメチルジシロキサン、オクタメチルトリシロキサン、デカメチルテトラシロキサン、ドデカメチルペンタシロキサンなどがある。 Examples of the above silicone solvents include hexamethyldisiloxane, octamethyltrisiloxane, decamethyltetrasiloxane, and dodecamethylpentasiloxane.
コストや溶解性の観点から、多価アルコールの誘導体(ただし、分子内にOH基を持たないもの)が好ましく、例えば、ジエチレングリコールモノエチルエーテルアセテート、エチレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート、ジエチレングリコールジメチルエーテル、ジエチレングリコールエチルメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールモノメチルエーテルアセテート、ジエチレングリコールジアセテート、トリエチレングリコールジメチルエーテル、エチレングリコールジアセテート、エチレングリコールジメチルエーテル、3-メトキシ-3-メチル-1-ブチルアセテート、プロピレングリコールジメチルエーテル、プロピレングリコールジエチルエーテル、プロピレングリコールジブチルエーテル、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノブチルエーテルアセテート、プロピレングリコールジアセテート、ジプロピレングリコールジメチルエーテル、ジプロピレングリコールメチルプロピルエーテル、ジプロピレングリコールジエチルエーテル、ジプロピレングリコールジブチルエーテル、ジプロピレングリコールモノメチルエーテルアセテート、ジプロピレングリコールモノエチルエーテルアセテート、ジプロピレングリコールモノブチルエーテルアセテート、及びジプロピレングリコールジアセテートからなる群から選ばれる少なくとも1つが好ましい。また、プロピレンカーボネート、炭素数6~12の直鎖状若しくは分岐鎖状の炭化水素系溶媒、p-メンタン、ジフェニルメンタン、リモネン、テルピネン、ボルナン、ノルボルナン、ピナンなども好ましい。 From the standpoint of cost and solubility, polyhydric alcohol derivatives (which do not have an OH group in the molecule) are preferred, such as diethylene glycol monoethyl ether acetate, ethylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate, diethylene glycol dimethyl ether, diethylene glycol ethyl methyl ether, diethylene glycol diethyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol diacetate, triethylene glycol dimethyl ether, ethylene glycol diacetate, ethylene glycol dimethyl ether, 3-methoxy-3-methyl-1-butyl acetate, propylene glycol At least one selected from the group consisting of propylene glycol dimethyl ether, propylene glycol diethyl ether, propylene glycol dibutyl ether, propylene glycol monoethyl ether acetate, propylene glycol monobutyl ether acetate, propylene glycol diacetate, dipropylene glycol dimethyl ether, dipropylene glycol methyl propyl ether, dipropylene glycol diethyl ether, dipropylene glycol dibutyl ether, dipropylene glycol monomethyl ether acetate, dipropylene glycol monoethyl ether acetate, dipropylene glycol monobutyl ether acetate, and dipropylene glycol diacetate is preferred. Also preferred are propylene carbonate, linear or branched hydrocarbon solvents having 6 to 12 carbon atoms, p-menthane, diphenylmenthane, limonene, terpinene, bornane, norbornane, pinane, and the like.
上記の各非プロトン性溶媒の中でも、極性を有するもの(以下、非プロトン性極性溶媒と記載することもある)を用いてもよい。当該非プロトン性極性溶媒としては、例えば、N,N-ジメチルアセトアミドで代表される非環状の窒素原子含有溶媒、γ-ブチロラクトンで代表されるラクトン化合物、ジメチルスルホキシドで代表されるスルホキシド系溶媒等が挙げられる。 Among the above aprotic solvents, those having polarity (hereinafter, sometimes referred to as aprotic polar solvents) may be used. Examples of the aprotic polar solvent include non-cyclic nitrogen atom-containing solvents such as N,N-dimethylacetamide, lactone compounds such as γ-butyrolactone, and sulfoxide solvents such as dimethyl sulfoxide.
膜形成用組成物に含まれる溶媒は、実質的に、非プロトン性溶媒のみであることが好ましい。また、非プロトン性溶媒を複数用いてもよい。具体的には、膜形成用組成物に含まれる全溶媒を100質量%とした場合、質量比で90質量%以上が非プロトン性溶媒であることが好ましく、より好ましくは95質量%以上、さらに好ましくは98質量%以上、さらに好ましくは99.5質量%以上としてもよい。なお、上記の「非プロトン性溶媒」の中には、非プロトン性極性溶媒も含まれるものとし、溶媒が2種以上の時は、その含有量の合計量を非プロトン性溶媒の含有量とする。 The solvent contained in the film-forming composition is preferably substantially only an aprotic solvent. In addition, multiple aprotic solvents may be used. Specifically, when the total solvent contained in the film-forming composition is taken as 100 mass%, it is preferable that 90 mass% or more is an aprotic solvent, more preferably 95 mass% or more, even more preferably 98 mass% or more, and even more preferably 99.5 mass% or more. Note that the above "aprotic solvent" also includes aprotic polar solvents, and when there are two or more types of solvents, the total amount of the solvents is the aprotic solvent content.
膜形成用組成物は、実質的に水を含まないことが望ましい。また、膜形成用組成物を調製時に水を加えない、又は各成分の原料として水分を含まないか含水率が低いものを用いることで得た、実質的に水を含まない膜形成用組成物がより好ましい。例えば、膜形成用組成物中に含まれる水が0.3質量%以下、好ましくは0.1質量%以下であるとしてもよい。また、カールフィッシャー滴定法の測定限界未満としてもよく、例えば10質量ppm未満としてもよい。このような膜形成用組成物とすることで、シリル化剤が失活することを抑制することが可能である。 It is desirable that the film-forming composition is substantially free of water. Moreover, a film-forming composition that is substantially free of water is more preferable, which is obtained by not adding water during preparation of the film-forming composition, or by using raw materials for each component that contain no water or have a low water content. For example, the water content in the film-forming composition may be 0.3 mass % or less, preferably 0.1 mass % or less. It may also be less than the measurement limit of the Karl Fischer titration method, for example, less than 10 mass ppm. By preparing such a film-forming composition, it is possible to suppress the deactivation of the silylation agent.
膜形成用組成物は、下記一般式[5]で示されるシリルアミド化合物、および下記一般式[6]で示されるアミノシラン化合物からなる群から選ばれる一または二以上をさらに含んでもよい。前述した(I)シリル化剤と併用することにより、組成物の組成変動を抑制しやすくなり、また、再現性良く撥水性を付与しやすくなる。なお、下記一般式[5]及び下記一般式[6]は、前述した(I)シリル化剤の一般式[1]に含まれ、どちらも単独で用いた場合は(I)シリル化剤として利用可能である。なお、下記一般式[6]の化合物は、本開示の膜形成用組成物が水などのプロトン性物質に接触することで生じるものであってもよい。例えば、上記膜形成用組成物を大気下で調液した際の大気中の水分により生じるものであってもよい。
以下は、(I)シリル化剤と併用して用いた場合について記載するものとする。具体的には、膜形成用組成物に含まれる(I)シリル化剤として用いる化合物の含有量よりも含有量の少ない一般式[5]を「併用したシリルアミド化合物」、及び膜形成用組成物に含まれる(I)シリル化剤として用いる化合物の含有量よりも含有量の少ない一般式[6]を「併用したアミノシラン化合物」とする。なお、膜形成用組成物に含まれる(I)シリル化剤として用いる化合物の含有量よりも含有量の少ない一般式[6]を「併用したアミノシラン化合物」に該当する膜形成用組成物では、基板表面により優れた撥水性を付与しやすいため好ましい。
The film-forming composition may further contain one or more selected from the group consisting of a silylamide compound represented by the following general formula [5] and an aminosilane compound represented by the following general formula [6]. By using it in combination with the above-mentioned (I) silylating agent, it becomes easier to suppress the composition fluctuation of the composition, and also to impart water repellency with good reproducibility. The following general formula [5] and the following general formula [6] are included in the above-mentioned general formula [1] of the (I) silylating agent, and both can be used as the (I) silylating agent when used alone. The compound of the following general formula [6] may be generated by the contact of the film-forming composition of the present disclosure with a protic substance such as water. For example, it may be generated by moisture in the air when the film-forming composition is prepared under the air.
The following describes the case where it is used in combination with the silylating agent (I). Specifically, the general formula [5] having a content less than the content of the compound used as the silylating agent (I) contained in the film-forming composition is the "silylamide compound used in combination", and the general formula [6] having a content less than the content of the compound used as the silylating agent (I) contained in the film-forming composition is the "aminosilane compound used in combination". In addition, the film-forming composition corresponding to the general formula [6] having a content less than the content of the compound used as the silylating agent (I) contained in the film-forming composition as the "aminosilane compound used in combination" is preferable because it is easy to impart excellent water repellency to the substrate surface.
(Rb2-C(=O)N(H))j-Si(H)4-j-t(Rb3)t [5] (R b2 -C(=O)N(H)) j -Si(H) 4-j-t (R b3 ) t [5]
上記一般式[5]中、
Rb2は、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基であり、
Rb3は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
jは1~3の整数、tは1~3の整数、j+tは2~4の整数である。
In the above general formula [5],
R b2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms are replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms,
R b3 each independently represents an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms,
j is an integer of 1 to 3; t is an integer of 1 to 3; and j+t is an integer of 2 to 4.
(Rb4)uSi(H)v(NH2)4-u-v [6] (R b4 ) u Si(H) v (NH 2 ) 4-uv [6]
上記一般式[6]中、
Rb4は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
uは1~3の整数、vは0~2の整数であり、uとvの合計は1~3である。
In the above general formula [6],
R b4 each independently represents an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms,
u is an integer of 1 to 3; v is an integer of 0 to 2; the sum of u and v is 1 to 3.
上記の一般式[5]のRb2は、前述した一般式[2]のR2と同様であり、詳細はR2に準じるものとして以下説明は省略する。また、一般式[5]のRb3は、前述した一般式[2]のR3と同様であり、詳細はR3に準じるものとして以下説明は省略する。
上記の一般式[6]のRb4は、前述した一般式[1]のR1と同様であり、詳細はR1に準じるものとして以下説明は省略する。
R b2 in the above general formula [5] is the same as R 2 in the above general formula [2], and details are the same as those for R 2 , so a detailed explanation will be omitted below. R b3 in the general formula [5] is the same as R 3 in the above general formula [2], and details are the same as those for R 3 , so a detailed explanation will be omitted below.
R b4 in the above general formula [6] is the same as R 1 in the above general formula [1], and details are similar to those of R 1 , so that the following description will be omitted.
一般式[5]で示されるシリルアミド化合物としては、例えば、N-(トリメチルシリル)クロロアセトアミド、N-(トリメチルシリル)ジクロロアセトアミド、N-(トリメチルシリル)ー2-クロロプロピオンアミド、N-(トリメチルシリル)-3-クロロプロピオンアミド、N-(トリメチルシリル)-2,3-ジクロロプロピオンアミド、N-(トリメチルシリル)-2,2-ジクロロプロピオンアミド、N-(トリメチルシリル)-2,2,3-トリクロロプロピオンアミド、N-(トリメチルシリル)-2,3,3,3-テトラクロロプロピオンアミド、N-(トリメチルシリル)-2,2,3,3,3-ペンタクロロプロピオンアミド、N-(トリメチルシリル)クロロジフルオロアセトアミド、N-(トリメチルシリル)ジクロロフルオロアセトアミド、N-(トリメチルシリル)クロロフルオロアセトアミド、N-(トリメチルシリル)-3-クロロ-2,2-ジフルオロプロピオンアミド、N-(トリメチルシリル)-3-クロロ-2,2,3,3-テトラフルオロプロピオンアミド、N-(トリメチルシリル)-2-クロロ-2,3,3,3-テトラフルオロプロピオンアミド、N-(トリメチルシリル)-2,3-ジクロロ-2,3-ジフルオロプロピオンアミド、N-(トリメチルシリル)-3,3-ジクロロ-2,2-ジフルオロプロピオンアミド、N-(トリメチルシリル)-2,2-ジクロロ-3,3,3-トリフルオロプロピオンアミド、N-(トリメチルシリル)-2,3-ジクロロ-2,3,3-トリフルオロプロピオンアミド、N-(トリメチルシリル)-2,2,3-トリクロロ-3,3-ジフルオロプロピオンアミド、N-(トリメチルシリル)-2,3,3-トリクロロ-2,3-ジフルオロプロピオンアミド、N-(トリメチルシリル)-3,3,3-トリクロロ-2,2-ジフルオロプロピオンアミド、N-(トリメチルシリル)-2,3,3,3-テトラクロロ-2-フルオロプロピオンアミド、N-(トリメチルシリル)-2,2,3,3-テトラクロロ-3-フルオロプロピオンアミド等が挙げられる。 Examples of the silylamide compounds represented by the general formula [5] include N-(trimethylsilyl)chloroacetamide, N-(trimethylsilyl)dichloroacetamide, N-(trimethylsilyl)-2-chloropropionamide, N-(trimethylsilyl)-3-chloropropionamide, N-(trimethylsilyl)-2,3-dichloropropionamide, N-(trimethylsilyl)-2,2-dichloropropionamide, and N-(trimethylsilyl)-2,2,3-trichloropropionamide. , N-(trimethylsilyl)-2,3,3,3-tetrachloropropionamide, N-(trimethylsilyl)-2,2,3,3,3-pentachloropropionamide, N-(trimethylsilyl)chlorodifluoroacetamide, N-(trimethylsilyl)dichlorofluoroacetamide, N-(trimethylsilyl)chlorofluoroacetamide, N-(trimethylsilyl)-3-chloro-2,2-difluoropropionamide, N-(trimethylsilyl)-3-chloro-2,2,3,3-tetrachloropropionamide, Fluoropropionamide, N-(trimethylsilyl)-2-chloro-2,3,3,3-tetrafluoropropionamide, N-(trimethylsilyl)-2,3-dichloro-2,3-difluoropropionamide, N-(trimethylsilyl)-3,3-dichloro-2,2-difluoropropionamide, N-(trimethylsilyl)-2,2-dichloro-3,3,3-trifluoropropionamide, N-(trimethylsilyl)-2,3-dichloro-2,3,3-trifluoropropionamide, Examples include N-(trimethylsilyl)-2,2,3-trichloro-3,3-difluoropropionamide, N-(trimethylsilyl)-2,3,3-trichloro-2,3-difluoropropionamide, N-(trimethylsilyl)-3,3,3-trichloro-2,2-difluoropropionamide, N-(trimethylsilyl)-2,3,3,3-tetrachloro-2-fluoropropionamide, and N-(trimethylsilyl)-2,2,3,3-tetrachloro-3-fluoropropionamide.
一般式[6]で示されるアミノシラン化合物の具体例としては、例えば、CH3Si(NH2)3、C2H5Si(NH2)3、C3H7Si(NH2)3、C4H9Si(NH2)3、C5H11Si(NH2)3、C6H13Si(NH2)3、C7H15Si(NH2)3、C8H17Si(NH2)3、C9H19Si(NH2)3、C10H21Si(NH2)3、C11H23Si(NH2)3、C12H25Si(NH2)3、C13H27Si(NH2)3、C14H29Si(NH2)3、C15H31Si(NH2)3、C16H33Si(NH2)3、C17H35Si(NH2)3、C18H37Si(NH2)3、(CH3)2Si(NH2)2、C2H5Si(CH3)(NH2)2、(C2H5)2Si(NH2)2、C3H7Si(CH3)(NH2)2、(C3H7)2Si(NH2)2、C4H9Si(CH3)(NH2)2、(C4H9)2Si(NH2)2、C5H11Si(CH3)(NH2)2、C6H13Si(CH3)(NH2)2、C7H15Si(CH3)(NH2)2、C8H17Si(CH3)(NH2)2、C9H19Si(CH3)(NH2)2、C10H21Si(CH3)(NH2)2、C11H23Si(CH3)(NH2)2、C12H25Si(CH3)(NH2)2、C13H27Si(CH3)(NH2)2、C14H29Si(CH3)(NH2)2、C15H31Si(CH3)(NH2)2、C16H33Si(CH3)(NH2)2、C17H35Si(CH3)(NH2)2、C18H37Si(CH3)(NH2)2、(CH3)3SiNH2、C2H5Si(CH3)2NH2、(C2H5)2Si(CH3)NH2、(C2H5)3SiNH2、C3H7Si(CH3)2NH2、(C3H7)2Si(CH3)NH2、(C3H7)3SiNH2、C4H9Si(CH3)2NH2、(C4H9)3SiNH2、C5H11Si(CH3)2NH2、C6H13Si(CH3)2NH2、C7H15Si(CH3)2NH2、C8H17Si(CH3)2NH2、C9H19Si(CH3)2NH2、C10H21Si(CH3)2NH2、C11H23Si(CH3)2NH2、C12H25Si(CH3)2NH2、C13H27Si(CH3)2NH2、C14H29Si(CH3)2NH2、C15H31Si(CH3)2NH2、C16H33Si(CH3)2NH2、C17H35Si(CH3)2NH2、C18H37Si(CH3)2NH2、(CH3)2Si(H)NH2、CH3Si(H)2NH2、(C2H5)2Si(H)NH2、C2H5Si(H)2NH2、C2H5Si(CH3)(H)NH2、(C3H7)2Si(H)NH2、C3H7Si(H)2NH2、CF3CH2CH2Si(NH2)3、C2F5CH2CH2Si(NH2)3、C3F7CH2CH2Si(NH2)3、C4F9CH2CH2Si(NH2)3、C5F11CH2CH2Si(NH2)3、C6F13CH2CH2Si(NH2)3、C7F15CH2CH2Si(NH2)3、C8F17CH2CH2Si(NH2)3、CF3CH2CH2Si(CH3)(NH2)2、C2F5CH2CH2Si(CH3)(NH2)2、C3F7CH2CH2Si(CH3)(NH2)2、C4F9CH2CH2Si(CH3)(NH2)2、C5F11CH2CH2Si(CH3)(NH2)2、C6F13CH2CH2Si(CH3)(NH2)2、C7F15CH2CH2Si(CH3)(NH2)2、C8F17CH2CH2Si(CH3)(NH2)2、CF3CH2CH2Si(CH3)2NH2、C2F5CH2CH2Si(CH3)2NH2、C3F7CH2CH2Si(CH3)2NH2、C4F9CH2CH2Si(CH3)2NH2、C5F11CH2CH2Si(CH3)2NH2、C6F13CH2CH2Si(CH3)2NH2、C7F15CH2CH2Si(CH3)2NH2、C8F17CH2CH2Si(CH3)2NH2、CF3CH2CH2Si(CH3)(H)NH2などが挙げられる。 Specific examples of the aminosilane compound represented by the general formula [6] include CH3Si ( NH2 ) 3 , C2H5Si ( NH2 ) 3 , C3H7Si (NH2) 3 , C4H9Si( NH2 ) 3 , C5H11Si ( NH2) 3 , C6H13Si ( NH2 ) 3 , C7H15Si(NH2) 3 , C8H17Si ( NH2 ) 3 , C9H19Si ( NH2 ) 3 , C10H21Si ( NH2 ) 3 , C11H23Si ( NH2 ) 3 , and C12H15Si ( NH2 ) 3 . H25Si ( NH2 ) 3 , C13H27Si ( NH2) 3 , C14H29Si ( NH2 ) 3 , C15H31Si ( NH2 ) 3 , C16H33Si ( NH2 ) 3 , C17H 35 Si( NH2 ) 3 , C18H37Si (NH2) 3 , ( CH3 ) 2Si ( NH2 ) 2 , C2H5Si ( CH3 )( NH2 ) 2 , ( C2H5 ) 2Si ( NH2 ) 2 , C 3H7Si ( CH3 ) ( NH2 ) 2 , ( C3H7 ) 2Si ( NH2 ) 2 , C4H9Si ( CH3 )( NH2 ) 2 , ( C4H9 ) 2Si ( NH2 ) 2 , C5H11Si ( CH3 )( NH2 ) 2 , C6H 13 Si( CH3 )( NH2 ) 2 , C7H15Si ( CH3)( NH2 ) 2 , C8H17Si ( CH3 )( NH2 ) 2 , C9H19Si ( CH3 )( NH2 ) 2 , C10H 21 Si( CH3 )( NH2 ) 2 , C11 H23Si ( CH3 )( NH2 ) 2 , C12H25Si ( CH3 )(NH2) 2 , C13H27Si ( CH3 )( NH2 ) 2 , C14H29Si ( CH3 )( NH2 ) 2 , C 15 H31 Si( CH3 )( NH2 ) 2 , C16H33Si ( CH3 ) (NH2 ) 2 , C17H35Si ( CH3 )( NH2 ) 2 , C18H37Si( CH3 )( NH2 ) 2 , ( CH3 ) 3SiNH2 , C2H5 Si( CH3 ) 2NH2 , ( C2H5 ) 2Si ( CH3 ) NH2 , ( C2H5 ) 3SiNH2 , C3H7Si ( CH3 ) 2NH2, (C3H7 ) 2Si ( CH3 ) NH2 , ( C3H7 ) 3SiNH2 , C4H9Si ( CH3 ) 2NH2 , ( C4H9 ) 3SiNH2 , C5H11Si ( CH3 ) 2NH2 , C6H13Si ( CH 3 ) 2NH2 , C7H15Si ( CH3 ) 2 NH2 , C8H17Si ( CH3) 2NH2 , C9H19Si ( CH3 ) 2NH2 , C10H21Si ( CH3 ) 2NH2 , C11H23Si ( CH3 ) 2NH2 , C12H25Si ( CH3) 2NH2 , C13H27Si ( CH3 ) 2NH2 , C14H29Si ( CH3 ) 2NH2 , C15H31Si ( CH3 ) 2NH2 , C16 H33Si ( CH3 ) 2NH2 , C17H 35 Si( CH3 ) 2NH2 , C18H37Si ( CH3 ) 2NH2 , (CH3)2Si ( H ) NH2 , CH3Si (H) 2NH2 , ( C2H5 ) 2Si ( H ) NH2 , C2 H5Si (H) 2NH2 , C2H5Si(CH3 )( H ) NH2 , ( C3H7 ) 2Si ( H ) NH2 , C3H7Si ( H ) 2NH2 , CF3CH2CH2Si ( NH2 ) 3 , C2F5CH2CH2Si ( NH2 ) 3 , C3F7CH2CH2Si ( NH2 ) 3 , C4F9CH2CH2Si ( NH2 ) 3 , C5F11CH2CH2Si ( NH2 ) 3 , C6F13CH2CH2 Si ( NH2 ) 3 , C7F15CH2CH2Si ( NH2 ) 3 , C8F17CH2CH2Si ( NH2 ) 3 , CF3CH2CH2Si ( CH3 ) ( NH2 ) 2 , C2F 5 CH2CH2Si ( CH3 ) ( NH2 ) 2 , C3F7 CH2CH2Si ( CH3 )( NH2 ) 2 , C4F9CH2CH2Si ( CH3 ) ( NH2 ) 2 , C5F11CH2CH2Si ( CH3 ) ( NH2 ) 2 , C6F13 CH2CH2Si ( CH3 )( NH2 ) 2 , C7F15CH2CH2Si ( CH3 ) ( NH2 ) 2 , C8F17CH2CH2Si ( CH3 ) ( NH2 ) 2 , CF3CH2 CH2Si ( CH3 ) 2NH2 , C2F5CH2CH2 Si ( CH3 ) 2NH2 , C3F7CH2CH2Si ( CH3 ) 2NH2 , C4F9CH2CH2Si ( CH3 ) 2NH2 , C5F11CH2CH2Si ( CH3 ) 2NH2 , C6F13CH2CH2Si ( CH3 ) 2NH2 , C7F15CH2CH2Si ( CH3 ) 2NH2 , C8F17CH2CH2Si ( CH3 ) 2NH 2 , CF3CH2CH2Si ( CH3 ) (H) NH2, and the like.
(I)シリル化剤と併用する上記のシリルアミド化合物及びアミノシラン化合物は、膜形成用組成物の性能を損なわない範囲であれば、含有量は特に限定されるものではない。例えば、(I)シリル化剤と併用して用いるシリルアミド化合物及びアミノシラン化合物は、当該膜形成用組成物100質量%中それぞれ10質量%以下としてもよい。下限は特に限定されるものではないが、例えば0.01質量%以上としてもよい。 The content of the above-mentioned silylamide compound and aminosilane compound used in combination with the silylating agent (I) is not particularly limited as long as it is within a range that does not impair the performance of the film-forming composition. For example, the content of the silylamide compound and aminosilane compound used in combination with the silylating agent (I) may be 10 mass% or less, respectively, in 100 mass% of the film-forming composition. The lower limit is not particularly limited, but may be, for example, 0.01 mass% or more.
本発明者らの実験によれば、膜形成用組成物に白濁が生じる場合があることが確認された。
さらなる検討の結果、白濁の発生要因の一つが、一部のアミド化合物(特に、Cl3C部位、Cl2HC部位、又はCl2FC部位を持つ炭化水素基を有するアミド化合物)が、膜形成用組成物中に不溶状態として存在することであることが判明した。
According to experiments conducted by the present inventors, it has been confirmed that the film-forming composition may become cloudy.
Further investigation revealed that one of the causes of the cloudiness is the presence of some amide compounds (especially amide compounds having a hydrocarbon group with a Cl3C moiety, a Cl2HC moiety, or a Cl2FC moiety) in an insoluble state in the film-forming composition.
膜形成用組成物が上記シリルアミド化合物を含む場合、上記シリルアミド化合物からの分解生成物と推定される、上述の一部のアミド化合物(特に、Cl3C部位、Cl2HC部位、又はCl2FC部位を持つ炭化水素基を有するアミド化合物)も組成物中に含まれることがある。 When the film-forming composition contains the above-mentioned silylamide compound, some of the above-mentioned amide compounds (especially amide compounds having a hydrocarbon group with a Cl3C moiety, a Cl2HC moiety, or a Cl2FC moiety) which are presumed to be decomposition products from the above-mentioned silylamide compound may also be contained in the composition.
ここで、上記の一部のアミド化合物(特に、Cl3C部位、Cl2HC部位、又はCl2FC部位を持つ炭化水素基を有するアミド化合物)は、下記一般式[4]で表されるアミド化合物により定義される。
Rb1-C(=O)N(H)Z [4]
上記一般式[4]中、
Rb1は、Cl3C部位、Cl2HC部位、又はCl2FC部位を持つ炭化水素基であり、
Zは、窒素原子と結合する、水素原子又は炭素数が1~3の1価の炭化水素基である。
Here, some of the above amide compounds (particularly, amide compounds having a hydrocarbon group with a Cl 3 C moiety, a Cl 2 HC moiety, or a Cl 2 FC moiety) are defined by an amide compound represented by the following general formula [4].
R b1 -C(=O)N(H)Z [4]
In the above general formula [4],
R b1 is a hydrocarbon group having a Cl 3 C moiety, a Cl 2 HC moiety, or a Cl 2 FC moiety;
Z is a hydrogen atom or a monovalent hydrocarbon group having 1 to 3 carbon atoms bonded to a nitrogen atom.
膜形成用組成物は、一般式[4]で表されるアミド化合物の1種または2種以上を含んでもよいが、膜形成用組成物の白濁を抑制する観点から、膜形成用組成物中の一般式[4]で表されるアミド化合物の含有量が少ないほど好ましい。
上記一般式[4]で示されるアミド化合物としては、例えば、2,2-ジクロロアセトアミド、2,2、2-トリクロロアセトアミド、2,3,3,3-テトラクロロプロピオンアミド、2,2,3,3,3-ペンタクロロプロピオンアミド、2,2-ジクロロー2-フルオロアセトアミド、3,3-ジクロロ-2,2-ジフルオロプロピオンアミド、2,3,3-トリクロロ-2,3-ジフルオロプロピオンアミド、3,3,3-トリクロロ-2,2-ジフルオロプロピオンアミド、2,3,3,3-テトラクロロ-2-フルオロプロピオンアミド、2,2,3,3-テトラクロロ-3-フルオロプロピオンアミドなどが挙げられる。
The film-forming composition may contain one or more of the amide compounds represented by the general formula [4]. From the viewpoint of suppressing the clouding of the film-forming composition, however, it is preferable that the content of the amide compound represented by the general formula [4] in the film-forming composition is as small as possible.
Examples of the amide compound represented by the general formula [4] include 2,2-dichloroacetamide, 2,2,2-trichloroacetamide, 2,3,3,3-tetrachloropropionamide, 2,2,3,3,3-pentachloropropionamide, 2,2-dichloro-2-fluoroacetamide, 3,3-dichloro-2,2-difluoropropionamide, 2,3,3-trichloro-2,3-difluoropropionamide, 3,3,3-trichloro-2,2-difluoropropionamide, 2,3,3,3-tetrachloro-2-fluoropropionamide, and 2,2,3,3-tetrachloro-3-fluoropropionamide.
このような知見を踏まえ鋭意検討した結果、以下の手法(i)~(iv)により、膜形成用組成物の白濁化を抑制できることが分かった。各手法は単独で用いてもよく、任意の2つ以上を組み合わせて用いてもよい。 As a result of thorough investigation based on these findings, it was found that the clouding of the film-forming composition can be suppressed by the following methods (i) to (iv). Each method may be used alone, or any two or more of them may be used in combination.
(i)膜形成用組成物が、上記一般式[4]で表されるアミド化合物を含まないこと。
後述の膜形成用組成物の製造工程の一例は、(I)シリル化剤と、クロロカルボン酸化合物と、を反応させて、(II)シリルエステル化合物を得る反応工程を含む。
(ia)上記反応工程において、クロロカルボン酸化合物には、クロロカルボン酸を使用し、クロロカルボン酸無水物を使用しないことが好ましい。クロロカルボン酸無水物を使用しないことにより、シリルアミド化合物が発生せず、その分解生成物と推定される上記一般式[4]で表されるアミド化合物が生成することがないため、組成物の白濁化を抑制できる。
(ib)また、(I)シリル化剤としてシラザン化合物を使用しない場合はクロロカルボン酸無水物を使用してもシリルアミド化合物は発生せず、その分解生成物と推定される上記一般式[4]で表されるアミド化合物が生成することがないため、組成物の白濁化を抑制できる。
(ic)上記反応工程を、窒素雰囲気等の不活性雰囲気下で実施することが好ましい。これにより、組成物がシリルアミド化合物を含む場合でも、上記一般式[4]で表されるアミド化合物の発生を抑制できる。このため、組成物の白濁化を抑制できる。
なお、本明細書において成分を含まないとは、成分が検出限界以下であることを含む。
(i) The film-forming composition does not contain the amide compound represented by the above general formula [4].
An example of a process for producing a film-forming composition described below includes a reaction step (I) of reacting a silylating agent with a chlorocarboxylic acid compound to obtain a silyl ester compound (II).
(ia) In the above reaction step, it is preferable to use a chlorocarboxylic acid as the chlorocarboxylic acid compound, without using a chlorocarboxylic anhydride. By not using a chlorocarboxylic anhydride, a silylamide compound is not generated, and the amide compound represented by the above general formula [4], which is presumed to be a decomposition product of the silylamide compound, is not generated, so that the composition can be prevented from becoming cloudy.
(ib) Furthermore, in the case where a silazane compound is not used as a silylating agent (I), even if a chlorocarboxylic anhydride is used, a silylamide compound is not generated, and the amide compound represented by the above general formula [4], which is presumed to be a decomposition product of the silylamide compound, is not generated, so that the composition can be inhibited from becoming cloudy.
(ic) It is preferable to carry out the above reaction step under an inert atmosphere such as a nitrogen atmosphere. This can suppress the generation of the amide compound represented by the above general formula [4] even when the composition contains a silylamide compound. Therefore, it is possible to suppress the composition from becoming cloudy.
In this specification, not containing a component includes the component being below the detection limit.
(ii)膜形成用組成物が、上記一般式[4]で表されるアミド化合物に対する溶解性が比較的高い非プロトン性溶媒を含むこと。
膜形成用組成物中の(III)非プロトン性溶媒が、上記非プロトン性極性溶媒を含むことが好ましい。
また、膜形成用組成物に含まれる非プロトン性溶媒のうち、全てが上記の非プロトン性極性溶媒であってもよいが、非プロトン性極性溶媒と他の溶媒と共存させてもよい。このように共存させる場合は、膜形成用組成物中に含まれる溶媒を100質量%としたとき、非プロトン性極性溶媒が50質量%以上であることが好ましく、より好ましくは70質量%以上、さらに好ましくは80質量%以上である。また、非プロトン性極性溶媒と共存させる溶媒としては、非プロトン性極性溶媒と相溶する非プロトン性溶媒であれば特に限定されるものではない。例えば、前述したような多価アルコールの誘導体(ただし、分子内にOH基を持たないもの)等を用いると、安価であるため好ましい。
(ii) The film-forming composition contains an aprotic solvent having a relatively high solubility for the amide compound represented by the general formula [4].
The (III) aprotic solvent in the film-forming composition preferably contains the above aprotic polar solvent.
In addition, all of the aprotic solvents contained in the film-forming composition may be the above-mentioned aprotic polar solvents, but the aprotic polar solvent may coexist with other solvents. In this case, when the solvent contained in the film-forming composition is taken as 100% by mass, the aprotic polar solvent is preferably 50% by mass or more, more preferably 70% by mass or more, and even more preferably 80% by mass or more. In addition, the solvent to be coexisted with the aprotic polar solvent is not particularly limited as long as it is an aprotic solvent that is compatible with the aprotic polar solvent. For example, it is preferable to use a derivative of a polyhydric alcohol (but one that does not have an OH group in the molecule) as described above, because it is inexpensive.
(iii)膜形成用組成物が、上記一般式[4]で表されるアミド化合物の少なくとも一部または全部の代わりに、溶媒溶解性が高い構造のアミド化合物を含むようにすること。
上記一般式[4]において、上記Rb1が、Cl3C部位、Cl2HC部位、又はCl2FC部位を持たない炭化水素基である構造のアミド化合物を、上記一般式[4]で表されるアミド化合物の代わりに、膜形成用組成物が含むことが好ましい。上述のように、上記一般式[4]の上記Rb1がCl3C部位、Cl2HC部位、又はCl2FC部位を持たない炭化水素基である構造とすることにより、上記一般式[4]で表されるアミド化合物よりも(III)非プロトン性溶媒に対する溶解性を高めることができる。これにより、組成物の白濁化を抑制できる。
この場合、上述の溶媒溶解性が高い構造のアミド化合物の含有量は、当該膜形成用組成物100質量%中、例えば、3.0質量%以下が好ましく、1.2質量%以下がより好ましく、1.0質量%以下がさらに好ましい。
(iii) The film-forming composition contains an amide compound having a structure with high solvent solubility in place of at least a part or all of the amide compound represented by the general formula [4].
In the above general formula [4], it is preferable that the film-forming composition contains an amide compound having a structure in which the R b1 is a hydrocarbon group having no Cl 3 C moiety, Cl 2 HC moiety, or Cl 2 FC moiety, instead of the amide compound represented by the above general formula [4]. As described above, by making the R b1 in the above general formula [4] a structure in which the R b1 is a hydrocarbon group having no Cl 3 C moiety, Cl 2 HC moiety, or Cl 2 FC moiety, it is possible to increase the solubility in aprotic solvents (III) more than the amide compound represented by the above general formula [4]. This makes it possible to suppress the composition from becoming cloudy.
In this case, the content of the amide compound having the above-mentioned structure with high solvent solubility is, for example, preferably 3.0 mass% or less, more preferably 1.2 mass% or less, and even more preferably 1.0 mass% or less, based on 100 mass% of the film-forming composition.
(iv)膜形成用組成物中の、上記一般式[4]で表されるアミド化合物の含有量を低く抑えること。
膜形成用組成物は、上記一般式[4]で示されるアミド化合物を含まないか、含んだとしても当該アミド化合物の含有量が当該膜形成用組成物100質量%中0.1質量%以下としてもよい。これにより、組成物の白濁化を抑制できる。
(iv) The content of the amide compound represented by the above general formula [4] in the film-forming composition is kept low.
The film-forming composition may not contain the amide compound represented by the above general formula [4], or if it does contain the amide compound, the content of the amide compound may be 0.1 mass% or less relative to 100 mass% of the film-forming composition, thereby making it possible to suppress clouding of the composition.
本明細書において、白濁度合の指標として、濁度計を用いて測定される濁度を利用できる。
白濁が発生していない膜形成用組成物における濁度は、10以下が好ましく、6以下がより好ましく、1.0以下がさらに好ましい。
In this specification, turbidity measured using a turbidimeter can be used as an index of the degree of white turbidity.
The turbidity of the film forming composition without white turbidity is preferably 10 or less, more preferably 6 or less, and even more preferably 1.0 or less.
上記膜形成組成物は、本開示の目的を阻害しない範囲で、上述した成分以外の他の成分を含むことができる。この他の成分としては、例えば、過酸化水素、オゾンなどの酸化剤、界面活性剤、BHTなどの酸化防止剤等が挙げられる。 The film-forming composition may contain other components in addition to the components described above, provided that the purpose of the present disclosure is not hindered. Examples of such other components include oxidizing agents such as hydrogen peroxide and ozone, surfactants, and antioxidants such as BHT.
(膜形成用組成物の製造方法)
本実施形態の膜形成用組成物の製造方法について説明する。
(Method for producing film-forming composition)
A method for producing the film-forming composition of the present embodiment will be described.
膜形成用組成物の製造方法の一例は、(I)シリル化剤と、(II)シリルエステル化合物と、(III)非プロトン性溶媒と、を混合する工程を含むものである。 One example of a method for producing a film-forming composition includes a step of mixing (I) a silylating agent, (II) a silyl ester compound, and (III) an aprotic solvent.
製造方法の一例では、膜形成組成物は、上述の各成分を混合することで得られる。異なる成分の添加順番、同一成分の添加の回数はとくに限定されない。また各成分を溶媒に添加してもよいが、成分の混合物に溶媒を添加してもよく、一または二以上の成分と溶媒を含む混合液中にその他の成分を添加してもよい。また、混合時の温度や雰囲気は、膜形成用組成物の性能を損なわないように適宜選択されればよい。 In one example of the manufacturing method, the film-forming composition is obtained by mixing the above-mentioned components. There are no particular limitations on the order in which different components are added, or on the number of times the same component is added. Each component may be added to a solvent, or a solvent may be added to a mixture of components, or other components may be added to a mixture containing one or more components and a solvent. The temperature and atmosphere during mixing may be appropriately selected so as not to impair the performance of the film-forming composition.
膜形成用組成物の製造方法の他の例は、(I)シリル化剤と、クロロカルボン酸およびクロロカルボン酸無水物の少なくとも一方を含むクロロカルボン酸化合物(II’)と、を反応させて、(II)シリルエステル化合物を得る反応工程を含むものである。これにより、少なくとも(I)シリル化剤および(II)シリルエステル化合物を含む反応液を得ることができる。 Another example of a method for producing a film-forming composition includes a reaction step in which (I) a silylating agent is reacted with (II') a chlorocarboxylic acid compound containing at least one of a chlorocarboxylic acid and a chlorocarboxylic acid anhydride to obtain (II) a silyl ester compound. This makes it possible to obtain a reaction liquid containing at least (I) the silylating agent and (II) the silyl ester compound.
製造方法の他の例では、反応工程を、(III)非プロトン性溶媒中で実施してもよい。また、反応工程の後における反応液に対して、必要なら、(I)シリル化剤および/または(III)非プロトン性溶媒を添加する工程を含んでもよい。(III)非プロトン性溶媒は、含水率を所定量以下に調整した後に、(I)シリル化剤、(II’)クロロカルボン酸化合物、又は(II)シリルエステル化合物と混合させるのが好ましい。当該含水率は、膜形成用組成物の撥水性能を損なわない程度であれば特に限定されるものではないが、例えば(III)非プロトン性溶媒を100質量%としたとき、0.3質量%以下としてもよい。 In another example of the manufacturing method, the reaction step may be carried out in (III) an aprotic solvent. If necessary, the reaction liquid after the reaction step may include a step of adding (I) a silylation agent and/or (III) an aprotic solvent. It is preferable that the water content of (III) an aprotic solvent is adjusted to a predetermined amount or less before mixing with (I) a silylation agent, (II') a chlorocarboxylic acid compound, or (II) a silyl ester compound. The water content is not particularly limited as long as it does not impair the water repellency of the film-forming composition, but may be, for example, 0.3% by mass or less when (III) an aprotic solvent is taken as 100% by mass.
上記のクロロカルボン酸が、下記一般式[7]で示される化合物の一または二以上を含んでもよい。なお、クロロカルボン酸やクロロカルボン酸無水物に塩素原子以外の原子(例えばフッ素原子等)を含有している場合でも、本明細書ではクロロカルボン酸及びクロロカルボン酸無水物と記載する。
RC2-C(=O)OH [7]
上記一般式[7]中、
RC2は、それぞれ、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基である。
The chlorocarboxylic acid may include one or more compounds represented by the following general formula [7]. In addition, even when the chlorocarboxylic acid or chlorocarboxylic anhydride contains an atom other than a chlorine atom (for example, a fluorine atom), the chlorocarboxylic acid or chlorocarboxylic anhydride is referred to as a chlorocarboxylic acid or chlorocarboxylic anhydride in this specification.
R C2 -C(=O)OH [7]
In the above general formula [7],
R C2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms are replaced by chlorine atoms and the other unreplaced hydrogen atoms may be partially or entirely replaced by fluorine atoms.
また、上記のクロロカルボン酸無水物が、下記一般式[8]で示される化合物の一または二以上を含んでもよい。
RC2-C(=O)O-C (=O)-RC2 [8]
上記一般式[8]中、
RC2は、それぞれ、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基である。
The chlorocarboxylic anhydride may contain one or more compounds represented by the following general formula [8]:
R C2 -C(=O)OC (=O)-R C2 [8]
In the above general formula [8],
R C2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms are replaced by chlorine atoms and the other unreplaced hydrogen atoms may be partially or entirely replaced by fluorine atoms.
上記の一般式[7]及び一般式[8]のRC2は、前述した一般式[2]のR2と同様であり、詳細はR2に準じるものとして以下説明は省略する。 R C2 in the above general formula [7] and general formula [8] is the same as R 2 in the above general formula [2], and details are similar to those of R 2 , so that a detailed explanation will be omitted below.
クロロカルボン酸としては、モノクロロ酢酸、ジクロロ酢酸、トリクロロ酢酸、2-クロロプロピオン酸、3-クロロプロピオン酸、2,3-ジクロロプロピオン酸、2,2-ジクロロプロピオン酸、2,2,3-トリクロロプロピオン酸、2,3,3,3-テトラクロロプロピオン酸、2,2,3,3,3-ペンタクロロプロピオン酸、クロロジフルオロ酢酸、ジクロロフルオロ酢酸、クロロフルオロ酢酸、3-クロロ-2,2-ジフルオロプロピオン酸、3-クロロ-2,2,3,3-テトラフルオロプロピオン酸、2-クロロ-2,3,3,3-テトラフルオロプロピオン酸、2,3-ジクロロ-2,3-ジフルオロプロピオン酸、3,3-ジクロロ-2,2-ジフルオロプロピオン酸、2,2-ジクロロ-3,3,3-トリフルオロプロピオン酸、2,3-ジクロロ-2,3,3-トリフルオロプロピオン酸、2,2,3-トリクロロ-3,3-ジフルオロプロピオン酸、2,3,3-トリクロロ-2,3-ジフルオロプロピオン酸、3,3,3-トリクロロ-2,2-ジフルオロプロピオン酸、2,3,3,3-テトラクロロ-2-フルオロプロピオン酸、2,2,3,3-テトラクロロ-3-フルオロプロピオン酸等が挙げられる。
好ましくは、ジクロロ酢酸、トリクロロ酢酸、2,3-ジクロロプロピオン酸、2,2-ジクロロプロピオン酸、2,2,3-トリクロロプロピオン酸、2,3,3,3-テトラクロロプロピオン酸、クロロジフルオロ酢酸、ジクロロフルオロ酢酸、3-クロロ-2,2-ジフルオロプロピオン酸、2,3-ジクロロ-2,3-ジフルオロプロピオン酸、3,3-ジクロロ-2,2-ジフルオロプロピオン酸、2,2-ジクロロ-3,3,3-トリフルオロプロピオン酸、2,3-ジクロロ-2,3,3-トリフルオロプロピオン酸、2,2,3-トリクロロ-3,3-ジフルオロプロピオン酸、2,3,3-トリクロロ-2,3-ジフルオロプロピオン酸、3,3,3-トリクロロ-2,2-ジフルオロプロピオン酸、2,3,3,3-テトラクロロ-2-フルオロプロピオン酸、2,2,3,3-テトラクロロ-3-フルオロプロピオン酸であり、より好ましくは、ジクロロ酢酸、2,3-ジクロロプロピオン酸、2,2-ジクロロプロピオン酸、2,2,3-トリクロロプロピオン酸、2,3,3,3-テトラクロロプロピオン酸、クロロジフルオロ酢酸、ジクロロフルオロ酢酸、3-クロロ-2,2-ジフルオロプロピオン酸、2,3-ジクロロ-2,3-ジフルオロプロピオン酸、3,3-ジクロロ-2,2-ジフルオロプロピオン酸、2,2-ジクロロ-3,3,3-トリフルオロプロピオン酸、2,3-ジクロロ-2,3,3-トリフルオロプロピオン酸、2,2,3-トリクロロ-3,3-ジフルオロプロピオン酸、2,3,3-トリクロロ-2,3-ジフルオロプロピオン酸、3,3,3-トリクロロ-2,2-ジフルオロプロピオン酸、2,3,3,3-テトラクロロ-2-フルオロプロピオン酸、2,2,3,3-テトラクロロ-3-フルオロプロピオン酸としてもよい。さらに好ましくは、ジクロロ酢酸、2,3-ジクロロプロピオン酸、2,2-ジクロロプロピオン酸、クロロジフルオロ酢酸、ジクロロフルオロ酢酸としてもよい。また、クロロカルボン酸無水物としては、上記で挙げたクロロカルボン酸の無水物が挙げられる。
Examples of chlorocarboxylic acids include monochloroacetic acid, dichloroacetic acid, trichloroacetic acid, 2-chloropropionic acid, 3-chloropropionic acid, 2,3-dichloropropionic acid, 2,2-dichloropropionic acid, 2,2,3-trichloropropionic acid, 2,3,3,3-tetrachloropropionic acid, 2,2,3,3,3-pentachloropropionic acid, chlorodifluoroacetic acid, dichlorofluoroacetic acid, chlorofluoroacetic acid, 3-chloro-2,2-difluoropropionic acid, 3-chloro-2,2,3,3-tetrafluoropropionic acid, and 2-chloro-2,3,3,3-tetrafluoropropionic acid. pionic acid, 2,3-dichloro-2,3-difluoropropionic acid, 3,3-dichloro-2,2-difluoropropionic acid, 2,2-dichloro-3,3,3-trifluoropropionic acid, 2,3-dichloro-2,3,3-trifluoropropionic acid, 2,2,3-trichloro-3,3-difluoropropionic acid, 2,3,3-trichloro-2,3-difluoropropionic acid, 3,3,3-trichloro-2,2-difluoropropionic acid, 2,3,3,3-tetrachloro-2-fluoropropionic acid, 2,2,3,3-tetrachloro-3-fluoropropionic acid, and the like.
Preferably, dichloroacetic acid, trichloroacetic acid, 2,3-dichloropropionic acid, 2,2-dichloropropionic acid, 2,2,3-trichloropropionic acid, 2,3,3,3-tetrachloropropionic acid, chlorodifluoroacetic acid, dichlorofluoroacetic acid, 3-chloro-2,2-difluoropropionic acid, 2,3-dichloro-2,3-difluoropropionic acid, 3,3-dichloro-2,2-difluoropropionic acid, 2,2-
また、クロロカルボン酸化合物が、pKaが-0.2以上4.5以下のクロロカルボン酸、およびその無水物の少なくとも一方を含んでもよい。
クロロカルボン酸のpKaの下限値は、例えば-0.2以上でもよく、-0.1以上でもよく、0以上でもよく、0.2以上でもよい。また、上限値は、例えば4.5以下でもよく、3.0以下でもよく、2.0以下でもよく、1.5以下でもよい。pKaを上限以下とすることにより、得られる(II)シリルエステル化合物の(I)シリル化剤との反応性を向上させやすくなる。
The chlorocarboxylic acid compound may include at least one of a chlorocarboxylic acid having a pKa of −0.2 or more and 4.5 or less and an anhydride thereof.
The lower limit of the pKa of the chlorocarboxylic acid may be, for example, −0.2 or more, −0.1 or more, 0 or more, or 0.2 or more. The upper limit may be, for example, 4.5 or less, 3.0 or less, 2.0 or less, or 1.5 or less. By setting the pKa to the upper limit or less, the reactivity of the obtained silyl ester compound (II) with the silylating agent (I) is easily improved.
また、膜形成用組成物を製造する各工程は、大気下で行っても、必要に応じて窒素雰囲気等の不活性雰囲気下で行ってもよい。例えば、クロロカルボン酸やクロロカルボン酸無水物と大気中の水分との反応性が高い場合は、湿度調整された環境下や不活性雰囲気下で各工程を行うことで、製造中に白濁が生じることを抑制できるため好適である。 In addition, each step of producing the film-forming composition may be carried out in air or, if necessary, in an inert atmosphere such as a nitrogen atmosphere. For example, when the chlorocarboxylic acid or chlorocarboxylic anhydride is highly reactive with moisture in the air, it is preferable to carry out each step in a humidity-controlled environment or in an inert atmosphere, since this prevents cloudiness during production.
上記の他に、前述したシリルアミド化合物やアミノシラン化合物を混合してもよい。また、膜形成用組成物の製造過程で、各原料を混合後に副生成物としてシリルアミド化合物やアミノシラン化合物が生成される場合があり、これらを利用して(I)シリル化剤と併用する成分として用いてもよい。
例えば、シリルアミド化合物は、(I)シリル化剤の原料としてシラザン化合物を、(II’)クロロカルボン酸化合物の原料としてクロロカルボン酸無水物を用いた場合に、(II)シリルエステル化合物の副生成物として得られることがある。
また、例えばアミノシラン化合物は、(I)シリル化剤の原料としてシラザン化合物を、(II’)クロロカルボン酸化合物の原料としてクロロカルボン酸を用いた場合に、(II)シリルエステル化合物の副生成物として得られたり、原料や組成物中に含まれるOH基を有する成分(例えば、水やアルコール、各種カルボン酸等)と(I)シリル化剤とが反応して生成されることがある。
In addition to the above, the above-mentioned silylamide compound or aminosilane compound may be mixed in. In addition, in the production process of the film-forming composition, a silylamide compound or an aminosilane compound may be generated as a by-product after mixing the respective raw materials, and these may be used as a component to be used in combination with the (I) silylating agent.
For example, when a silazane compound is used as a raw material for the silylating agent (I) and a chlorocarboxylic anhydride is used as a raw material for the chlorocarboxylic acid compound (II'), a silylamide compound may be obtained as a by-product of a silyl ester compound (II).
Furthermore, for example, when a silazane compound is used as a raw material for the silylating agent (I) and a chlorocarboxylic acid is used as a raw material for the chlorocarboxylic acid compound (II'), an aminosilane compound may be obtained as a by-product of a silyl ester compound (II), or may be produced by a reaction between the silylating agent (I) and a component having an OH group (e.g., water, alcohol, various carboxylic acids, etc.) contained in the raw materials or composition.
上記の一例で得られた混合液および/または他の例で得られた反応液は、必要に応じて、吸着剤やフィルターなどを用いて、精製されてもよい。また、各成分を予め蒸留で精製、吸着剤やフィルターなどを用いて精製してもよい。 The mixture obtained in the above example and/or the reaction liquid obtained in the other examples may be purified using an adsorbent, filter, etc., as necessary. Also, each component may be purified in advance by distillation, and may be purified using an adsorbent, filter, etc.
(基板の製造方法)
本実施形態の膜形成用組成物を用いた、基板の製造方法について説明する。
図1~3は、基板の製造方法の一例を示すものである。図1は、基板10の主面12に対して垂直方向から見た上面図である。図2は、基板10の所定方向における断面図における模式図である。図3(a)から図3(c)は、基板10の製造工程における工程断面図の模式図である。
(Substrate manufacturing method)
A method for producing a substrate using the film-forming composition of this embodiment will be described.
Figures 1 to 3 show an example of a method for manufacturing a substrate. Figure 1 is a top view of a
基板の製造方法の一例としては、基板10(半導体基板)を準備する基板準備工程と、基板10に膜形成用組成物60を供給し、基板10の表面(主面12)の少なくとも一部に撥水性膜70を形成する表面処理工程と、を含む。
One example of a method for manufacturing a substrate includes a substrate preparation step of preparing a substrate 10 (semiconductor substrate), and a surface treatment step of supplying a film-forming
上記基板10の準備工程では、図1、2に示すように、主面12にパターン(凹凸構造20)が形成された基板10を準備する。
In the above-mentioned
ここで、基板10の表面に凹凸構造20を形成の一例として、下記の方法を用いてもよい。
まず、ウェハ表面にレジストを塗布したのち、レジストマスクを介してレジストに露光し、露光されたレジスト、または、露光されなかったレジストを除去することによって所望の凹凸パターンを有するレジストを作製する。また、レジストにパターンを有するモールドを押し当てることでも、凹凸パターンを有するレジストを得ることができる。次に、ウェハをエッチングする。このとき、レジストパターンの凹の部分に対応する基板表面が選択的にエッチングされる。最後に、レジストを剥離すると、表面に凹凸構造20を有するウェハ(基板10)が得られる。
Here, as an example of forming the
First, a resist is applied to the wafer surface, and then the resist is exposed through a resist mask, and the exposed or unexposed resist is removed to produce a resist having a desired uneven pattern. A resist having an uneven pattern can also be obtained by pressing a mold having a pattern against the resist. Next, the wafer is etched. At this time, the substrate surface corresponding to the concave portions of the resist pattern is selectively etched. Finally, the resist is peeled off to obtain a wafer (substrate 10) having an
凹凸構造20が形成されたウェハ、及び凹凸構造20の材質については、特に限定されない。
ウェハの材質としては、シリコンウェハ、シリコンカーバイドウェハ、シリコン元素を含む複数の成分から構成されたウェハ、サファイアウェハ、各種化合物半導体ウェハなど各種のウェハを用いることができる。
The wafer on which the
The wafer may be made of various materials, such as a silicon wafer, a silicon carbide wafer, a wafer made of a plurality of components including silicon element, a sapphire wafer, or a wafer made of various compound semiconductors.
凹凸構造20の材質としては、Si、Ti、Ge、W、並びにRu、これらを1種以上含む、酸化物、窒化物、窒素酸化物、炭化窒化物、及び炭化酸化物からなる群から選ばれる一又は二以上を含んでもよい。例えば、凹凸構造20の材質として、酸化ケイ素、窒化ケイ素、多結晶シリコン、単結晶シリコン、シリコンゲルマニウムなどのシリコン系材料、窒化チタン、タングステン、ルテニウム、窒化タンタル、スズなどメタル系材料、及びそれぞれを組み合わせた材料、レジスト(フォトレジスト)材料などを用いることができる。
中でも、酸化ケイ素、窒化ケイ素、多結晶シリコン、単結晶シリコン、シリコンゲルマニウムなどのシリコン系材料がより好ましい。
The material of the
Among these, silicon-based materials such as silicon oxide, silicon nitride, polycrystalline silicon, single crystal silicon, and silicon germanium are more preferable.
図1の基板10は、主面12上に、パターン(凹凸構造20)が形成されたパターン形成領域30、および、パターンが形成されていないパターン非形成領域32を有してもよい。
また、図1の基板10は、周縁部の一部に切欠部14が形成されてもよい。切欠部14は、露光装置などにおける位置決めのために、オリフラ(OrientationFlat)と呼ばれる結晶軸の方向を示す直線の切れ込みやノッチ(notch)と呼ばれるV字型の切れ込みが形成されていてもよい。
The
1 may have a
パターン形成領域30は、主面12に対して垂直方向から見たとき、すなわち、上面視において、1又は2以上の凹凸構造20が形成された領域である。パターン形成領域30は、1個又は2個以上の半導体素子が形成される素子形成領域を含んでもよい。
The
凹凸構造20は、例えば、主面12の垂直方向に沿って配置された一または二以上の構造体、及び/又は、垂直方向と直交する水平方向に沿って配置された一または二以上の構造体を有する三次元構造で構成されてもよい。このような三次元構造の一例としては、ロジックデバイスやメモリーデバイスの少なくとも一部を構成してもよく、例えば、FinFET、ナノワイヤーFET、ナノシートFET、または他のマルチゲート型のFET、三次元メモリーセル等が挙げられる。
The
パターン非形成領域32は、上面視において、パターン形成領域30の外周の少なくとも一部または外周全体に形成される領域である。パターン非形成領域32は、互いに連続して形成されても、複数に区画されて形成されてもよい。
パターン非形成領域32は、少なくとも一部が、凹凸構造20が形成されていない平滑な平滑面領域を有する。
The
The pattern
パターン形成領域30中に、及び/又はパターン形成領域30とパターン非形成領域32との間に、ダイシングのためのカット領域が1又は2以上形成されてもよい。
One or more cut regions for dicing may be formed in the
凹凸構造20のパターン寸法は、図2に示すように、主面12の面内方向における少なくとも一つの幅方向の寸法、及び/又は、主面12に対して垂直方向における少なくとも一つの高さ方向の寸法と定義できる。
凹凸構造20のパターンにおける(基板厚み方向の)断面構造において、その幅及び高さの少なくとも一以上のパターン寸法、又は凹凸構造20のパターンにおける三次元構造(XYZの3次元座標)において、その幅(X軸方向の長さ)、高さ(Y軸方向の長さ)、及び奥行き(Z軸方向の長さ)の少なくとも一以上のパターン寸法が、例えば、30nm以下でもよく、20nm以下でもよく、10nm以下でもよい。これはパターン同士の間隔であってもよい。このような微細な凹凸構造20を有する基板10を用いた場合においても、本実施形態の膜形成用組成物を適用できる。
The pattern dimension of the
In the cross-sectional structure (in the thickness direction of the substrate) in the pattern of the
このような膜形成用組成物は、例えば、パターン寸法が30nm以下、好ましくは20nm以下である凹凸構造20を有する基板10を表面処理するために用いるものとして好適である。
Such a film-forming composition is suitable for use in surface treatment of a
凸部22のアスペクト比は、例えば、3以上でも、5以上でも、10以上でもよい。脆弱な構造の凸部22を有する凹凸構造20においてもパターン倒れを抑制できる。
一方、凸部22のアスペクト比は、特に限定されないが、100以下でもよい。
凸部22のアスペクト比は、凸部22の高さを凸部22の幅で除した値で表される。
The aspect ratio of the
On the other hand, the aspect ratio of the
The aspect ratio of the
基板10は、図2に示すように、基板10の端部の少なくとも一部に、ベベル領域50が形成されてもよい。ベベル領域50における基板10は、主面12上に形成された傾斜面(ベベル)を備えるものであればよく、例えば、トップエッジ51、上ベベル52、フロントショルダー53、端面54、及び下ベベル55を備える。
As shown in FIG. 2, the
必要に応じて、基板10の主面12を水性洗浄溶液と接触させる等により洗浄してもよい(洗浄工程)。
水性洗浄溶液としては、例えば、水、アルコール、水酸化アンモニウム水溶液、テトラメチルアンモニウム水溶液、塩酸水溶液、過酸化水素水溶液、硫酸水溶液、及び有機溶媒等が挙げられる。これらを単独で用いても2種以上を組み合わせて用いてもよい。
If desired, the
Examples of the aqueous cleaning solution include water, alcohol, an aqueous ammonium hydroxide solution, an aqueous tetramethylammonium solution, an aqueous hydrochloric acid solution, an aqueous hydrogen peroxide solution, an aqueous sulfuric acid solution, and an organic solvent, etc. These may be used alone or in combination of two or more kinds.
上記の洗浄工程は、表面処理工程の前や第一リンス工程の前に、1回又は2回以上行ってよい。
複数の洗浄工程の間、洗浄工程と表面処理工程との間に、他の工程が含まれてもよい。
The above cleaning step may be carried out once or twice or more before the surface treatment step or the first rinsing step.
Between multiple cleaning steps, and between a cleaning step and a surface treatment step, other steps may be included.
必要に応じて、基板10の主面12を、第一のリンス溶液と接触させてもよい(第一リンス工程)。第一のリンス溶液としては、水性洗浄溶液と異なる洗浄液を用いることができ、例えば、水や有機溶媒、それらの混合物、あるいは、それらに酸、アルカリ、界面活性剤、酸化剤のうち少なくとも1種が混合されたもの等が挙げられる。
第一のリンス溶液に用いられる有機溶媒として、炭化水素類、エステル類、エーテル類、ケトン類、ハロゲン元素含有溶媒、スルホキシド系溶媒、アルコール類、多価アルコールの誘導体、窒素元素含有溶媒等が挙げられる。この中でも、有機溶媒として、メタノール、1-プロパノール、及び2-プロパノール(イソプロパノール)等の炭素数3以下のアルコールから選ばれる少なくとも1種を用いることが好ましい。
If necessary, the
Examples of the organic solvent used in the first rinse solution include hydrocarbons, esters, ethers, ketones, halogen-containing solvents, sulfoxide-based solvents, alcohols, polyhydric alcohol derivatives, nitrogen-containing solvents, etc. Among these, it is preferable to use at least one type of organic solvent selected from alcohols having 3 or less carbon atoms, such as methanol, 1-propanol, and 2-propanol (isopropanol).
また、第一のリンス溶液として、複数種を用いてもよい。例えば、酸水溶液あるいはアルカリ水溶液を含む溶液→有機溶媒の順でリンスを行うことができる。また、さらに水性洗浄溶液を追加し、酸水溶液あるいはアルカリ水溶液を含む溶液→水性洗浄溶液→有機溶媒の順で行ってもよい。 More than one type of first rinse solution may be used. For example, rinsing may be performed in the order of an acid or alkaline aqueous solution, followed by an organic solvent. Alternatively, an additional aqueous cleaning solution may be added, followed by a solution containing an acid or alkaline aqueous solution, followed by an aqueous cleaning solution, followed by an organic solvent.
上記の第一リンス工程は、洗浄工程の後や表面処理工程の前に、1回又は2回以上行ってよい。複数の第一リンス工程の間、第一リンス工程と表面処理工程との間に、他の工程が含まれてもよい。 The above-mentioned first rinsing step may be carried out once or twice or more times after the cleaning step or before the surface treatment step. Other steps may be included between multiple first rinsing steps or between the first rinsing step and the surface treatment step.
続いて、上記の表面処理工程では、図3(a)に示すように、基板10の表面(主面12)に、本実施形態の膜形成用組成物60を供給する。
Next, in the above surface treatment step, as shown in FIG. 3(a), the film-forming
液体である膜形成用組成物60を、基板10の表面に形成された凹凸構造20に供給することが好ましい。このとき、凹凸構造20の凹部24の一部又は全部を充填するように供給してもよい。
膜形成用組成物60の供給は、主面12上に第一のリンス溶液や水性洗浄溶液が保持された状態で行われてもよい。すなわち、第一のリンス溶液や水性洗浄溶液を膜形成用組成物60で置換することで、基板10の主面12における凹凸構造20の表面が乾燥状態となる前に、表面処理工程を行うことが可能となる。
The
The film-forming
膜形成用組成物60の供給方法は、公知の手段を用いることができ、液体状態で供給しても、気体で供給してもよい。例えば、ウェハを1枚ずつほぼ水平に保持して回転させながら回転中心付近に液体の組成物を供給してウェハの凹凸パターンに保持されている洗浄液などを置換し、該組成物を充填するスピン方式(スピンコート法)に代表される枚葉方式や、組成物槽内で複数枚のウェハを浸漬しウェハの凹凸パターンに保持されている洗浄液などを置換し、該組成物を充填するバッチ方式等を用いてもよい。また、気体で供給する際は、膜形成組成物60の蒸気をウェハの凹凸パターンへ供給し、ウェハ上で凝集させる方法を用いてもよい。
The film-forming
続いて、図3(b)に示すように、膜形成用組成物60を基板10の主面12に接触させることにより、主面12の少なくとも一部上に撥水性膜70を形成できる。
必要に応じて、主面12上の膜形成用組成物60に対して、加温処理、減圧処理、乾燥処理等の公知の手段を適用して撥水性膜70の形成を促進させてもよい。
Subsequently, as shown in FIG. 3( b ), the film-forming
If necessary, the film-forming
撥水性膜70は、基板10の主面12上において、少なくともパターン形成領域30及びパターン非形成領域32に形成されている。撥水性膜70は、主面12上において、ベベル領域50に形成されてもよく、主面12の全体に形成されてもよい。
The water-
必要に応じて、撥水性膜70が形成された主面12を、第二のリンス液と接触させてもよい(第二リンス工程)。
第二のリンス液としては、第一のリンス溶液に例示したものを用いることができる。
また、第二のリンス溶液として、複数種を用いてもよい。例えば、水→イソプロパノール等の有機溶媒の順やイソプロパノール等の有機溶媒→水の順でリンスを行うことができる。
If necessary, the
As the second rinsing solution, the same as those exemplified as the first rinsing solution can be used.
For example, rinsing can be performed in the order of water → organic solvent such as isopropanol, or in the order of an organic solvent such as isopropanol → water.
上記の第二リンス工程は、表面処理工程の後に、1回又は2回以上行ってよい。複数の第二リンス工程の間、第二リンス工程と表面処理工程との間に、他の工程が含まれてもよい。 The second rinsing step may be carried out once or twice or more times after the surface treatment step. Other steps may be included between multiple second rinsing steps or between the second rinsing step and the surface treatment step.
必要に応じて、基板10の主面12を乾燥させる乾燥工程を行ってもよい。
乾燥工程により、基板10の主面12上に存在する液体を除去できる。
乾燥手段としては、例えば、スピン乾燥法、IPA(2-プロパノール)蒸気乾燥、マランゴニ乾燥、加熱乾燥、温風乾燥、真空乾燥などの公知の手段を用いてもよい。
If necessary, a drying step may be carried out to dry the
The drying process can remove any liquid present on the
As the drying means, for example, known means such as spin drying, IPA (2-propanol) vapor drying, Marangoni drying, heat drying, hot air drying, vacuum drying, etc. may be used.
上記の乾燥工程は、1回又は2回以上行ってもよく、例えば、表面処理工程の後や第二リンス工程の後に行ってもよい。なお、乾燥工程と第二リンス工程は交互に繰り返してもよい。 The above drying step may be performed once or twice or more, for example, after the surface treatment step or after the second rinsing step. The drying step and the second rinsing step may be repeated alternately.
必要なら、表面処理工程の後、図3(c)に示すように、基板10の主面12上の撥水性膜70を除去してもよい(除去工程)。
除去手段としては、加熱、UV照射、オゾン暴露、プラズマ照射、コロナ放電等が挙げられる。また、超臨界流体等の濃縮流体(酸、塩基、酸化剤を含んでもよい)による処理、蒸気処理を行ってもよい。これらを単独で用いても2種以上を組み合わせて用いてもよい。これらの処理は、大気圧下又は減圧下で行ってもよい。
If necessary, after the surface treatment step, the water-
The removal means may include heating, UV irradiation, ozone exposure, plasma irradiation, corona discharge, etc. Treatment with a concentrated fluid such as a supercritical fluid (which may contain an acid, a base, or an oxidizing agent) or steam treatment may also be performed. These may be used alone or in combination of two or more. These treatments may be performed under atmospheric pressure or reduced pressure.
以上により、本実施形態の膜形成用組成物で表面処理された半導体基板(基板10)が得られる。
これにより、半導体基板のパターン倒れを抑制できる。
In this manner, a semiconductor substrate (substrate 10) that has been surface-treated with the film-forming composition of the present embodiment is obtained.
This makes it possible to suppress pattern collapse on the semiconductor substrate.
上記の供給工程は、洗浄工程の後に実施する製造方法を説明したが、これに限定されず、凹凸構造20に対して実施される様々な処理の後に実施してもよい。
基板の製造方法は、上記の工程以外にも、公知の処理を一または二以上組み合わせて用いてもよい。例えば、上記の除去工程の後に、プラズマ処理などの表面処理を行ってもよい。
Although the above-mentioned supplying step is performed after the cleaning step in the manufacturing method, the present invention is not limited to this, and the supplying step may be performed after various treatments performed on the concave-
In addition to the above-mentioned steps, the method for manufacturing the substrate may include one or a combination of two or more known treatments. For example, a surface treatment such as a plasma treatment may be performed after the above-mentioned removing step.
また、図3に示す製造方法は、ウェハパターンを対象とするものであるが、本開示はこれに限定されない。本実施形態の基板の製造方法は、レジストパターンを対象として、その洗浄・乾燥工程において本開示の膜形成用組成物を用いることでレジストパターンの倒れを抑制することも可能である。
本実施形態の膜形成用組成物は、基板表面におけるパターン倒れを抑制するために用いることができるが、用途はこれに限定されない。
他の用途として、本実施形態の膜形成用組成物は、選択性膜として利用できる。たとえば、基板表面における材質が異なる2以上の表面において、膜形成用組成物を用いることにより、少なくとも一部の表面上に選択的に撥水性を付与するために撥水性膜を形成できる。
3 is intended for a wafer pattern, but the present disclosure is not limited thereto. The substrate manufacturing method of the present embodiment is intended for a resist pattern, and the film-forming composition of the present disclosure can be used in the cleaning and drying process to prevent the resist pattern from collapsing.
The film-forming composition of the present embodiment can be used to suppress pattern collapse on a substrate surface, but the application is not limited thereto.
As another application, the film-forming composition of the present embodiment can be used as a selective film. For example, by using the film-forming composition on two or more surfaces of different materials on a substrate surface, a water-repellent film can be formed to selectively impart water repellency to at least a part of the surface.
以上、本開示の実施形態について述べたが、これらは本開示の例示であり、上記以外の様々な構成を採用することができる。また、本開示は上述の実施形態に限定されるものではなく、本開示の目的を達成できる範囲での変形、改良等は本開示に含まれる。
以下、参考形態の例を付記する。
1. 撥水性膜を形成するために用いる膜形成用組成物であって、
(I)シリル化剤と、
(II)下記一般式[2]で示されるシリルエステル化合物と、
(III)非プロトン性溶媒と、を含む、
膜形成用組成物。
(R2-C(=O)O)i-Si(H)4-i-h(R3)h [2]
(上記一般式[2]中、
R2は、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基であり、
R3は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
iは1~3の整数、hは1~3の整数、i+hは2~4の整数である。)
2. 1.記載の膜形成用組成物であって、
前記シリル化剤が、下記一般式[1]で示されるケイ素化合物を含む、膜形成用組成物。
R1
aSi(H)bX4-a-b [1]
(上記一般式[1]中、
R1は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の炭化水素基を含む有機基であり、
Xは、それぞれ独立して、Si原子に結合する原子が窒素、酸素、炭素、又はハロゲンである1価の基であり、
aは1~3の整数、bは0~2の整数であり、aとbの合計は1~3である。)
3. 1.又は2記載の膜形成用組成物であって、
前記一般式[2]中のR2は、-CqY(2q+1-r)Clr(ただし、Yがそれぞれ独立して、炭素に結合する水素原子又はフッ素原子、Clは塩素原子、qは1~5の整数であり、rは1~2q+1である。)で表される前記シリルエステル化合物を含む、膜形成用組成物。
4. 1.~3.のいずれか一つに記載の膜形成用組成物であって、
前記非プロトン性溶媒が、炭化水素類、エステル類、エーテル類、ケトン類、ハロゲン原子含有溶媒、スルホキシド系溶媒、カーボネート系溶媒、多価アルコールの誘導体のうちOH基を持たないもの、N-H基を持たない窒素原子含有溶媒、およびシリコーン溶媒からなる群から選ばれる一または二以上を含む、膜形成用組成物。
5. 1.~4.のいずれか一つに記載の膜形成用組成物であって、
前記シリル化剤の含有量が、当該膜形成用組成物100質量%中0.1質量%以上35質量%以下である、膜形成用組成物。
6. 1.~5.のいずれか一つに記載の膜形成用組成物であって、
前記シリルエステル化合物の含有量が、当該膜形成用組成物100質量%中0.01質量%以上10質量%以下である、膜形成用組成物。
7. 1.~6.のいずれか一つに記載の膜形成用組成物であって、
当該膜形成用組成物を成膜したときの膜における、JIS R 3257:1999に準拠して測定される水接触角が、70°以上である、膜形成用組成物。
8. 1.~7.のいずれか一つに記載の膜形成用組成物であって、
下記一般式[4]で示されるアミド化合物を含まないか、アミド化合物の含有量が当該膜形成用組成物100質量%中1.0質量%以下である、膜形成用組成物。
Rb1-C(=O)N(H)Z [4]
(上記一般式[4]中、
Rb1は、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基であり、
Zは、窒素原子と結合する、水素原子又は炭素数が1~3の1価の炭化水素基である。)
9. 1.~8.のいずれか一つに記載の膜形成用組成物であって、
下記一般式[5]で示されるシリルアミド化合物、および下記一般式[6]で示されるアミノシラン化合物からなる群から選ばれる一または二以上を含む、膜形成用組成物。
(Rb2-C(=O)N(H))j-Si(H)4-j-t(Rb3)t [5]
(上記一般式[5]中、
Rb2は、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基であり、
Rb3は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
jは1~3の整数、tは1~3の整数、j+tは2~4の整数である。)
(Rb4)uSi(H)v(NH2)4-u-v [6]
(上記一般式[5]中、
Rb4は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
uは1~3の整数、vは0~2の整数であり、uとvの合計は1~3である。)
10. 基板を準備する工程と、
前記基板に膜形成用組成物を供給し、前記基板の表面の少なくとも一部に撥水性膜を形成する工程と、を含む、基板の製造方法であって、
前記膜形成用組成物が、
(I)シリル化剤と、
(II)下記一般式[2]で示されるシリルエステル化合物と、
(III)非プロトン性溶媒と、を含む、基板の製造方法。
(R2-C(=O)O)i-Si(H)4-i-h(R3)h [2]
(上記一般式[2]中、
R2は、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基であり、
R3は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
iは1~3の整数、hは1~3の整数、i+hは2~4の整数である。)
11. 10.に記載の基板の製造方法であって、
前記膜形成用組成物を供給する前に、前記基板を洗浄する工程を有する、基板の製造方法。
12. (I)シリル化剤と、(II)シリルエステル化合物と、(III)非プロトン性溶媒と、を混合する工程を含む、膜形成用組成物の製造方法。
13. (I)シリル化剤と、クロロカルボン酸およびクロロカルボン酸無水物の少なくとも一方を含むクロロカルボン酸化合物と、を反応させて、(II)シリルエステル化合物を得る反応工程を含む、膜形成用組成物の製造方法。
14. 13.に記載の膜形成用組成物の製造方法であって、
前記クロロカルボン酸が、下記一般式[7]で示される化合物の一または二以上を含み、
前記クロロカルボン酸無水物が、下記一般式[8]で示される化合物の一または二以上を含む、膜形成用組成物の製造方法。
RC2-C(=O)OH [7]
RC2-C(=O)O-C (=O)-RC2 [8]
(上記一般式[7]および[8]中、
RC2は、それぞれ、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基である。)
15. 13.又は14.に記載の膜形成用組成物の製造方法であって、
前記クロロカルボン酸化合物が、pKaが-0.2以上4.5以下の前記クロロカルボン酸、およびその無水物の少なくとも一方を含む、膜形成用組成物の製造方法。
16. 13.~15.のいずれか一つに記載の膜形成用組成物の製造方法であって、
前記反応工程を、(III)非プロトン性溶媒中で実施する、膜形成用組成物の製造方法。
Although the embodiments of the present disclosure have been described above, these are merely examples of the present disclosure, and various configurations other than those described above may be adopted. Furthermore, the present disclosure is not limited to the above-described embodiments, and modifications, improvements, etc. within the scope of achieving the object of the present disclosure are included in the present disclosure.
Below, examples of reference forms are given.
1. A film-forming composition used to form a water-repellent film,
(I) a silylating agent;
(II) a silyl ester compound represented by the following general formula [2],
(III) an aprotic solvent,
A film-forming composition.
(R 2 -C(=O)O) i -Si(H) 4-i-h (R 3 ) h [2]
(In the above general formula [2],
R2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms;
R3 is each independently an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms;
i is an integer from 1 to 3, h is an integer from 1 to 3, and i+h is an integer from 2 to 4.
2. The film-forming composition according to 1.,
The film-forming composition, wherein the silylating agent contains a silicon compound represented by the following general formula [1]:
R 1 a Si(H) b X 4-ab [1]
(In the above general formula [1],
R 1 is each independently an organic group containing a hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms,
Each X is independently a monovalent group in which the atom bonded to the Si atom is nitrogen, oxygen, carbon, or halogen;
a is an integer from 1 to 3, b is an integer from 0 to 2, and the sum of a and b is 1 to 3.
3. The film-forming composition according to 1. or 2,
The film-forming composition contains the silyl ester compound represented by -C q Y (2q+1-r) Cl r (wherein each Y is independently a hydrogen atom or a fluorine atom bonded to carbon, Cl is a chlorine atom, q is an integer of 1 to 5, and r is 1 to 2q+1).
4. The film-forming composition according to any one of 1. to 3.,
The aprotic solvent comprises one or more selected from the group consisting of hydrocarbons, esters, ethers, ketones, halogen atom-containing solvents, sulfoxide-based solvents, carbonate-based solvents, derivatives of polyhydric alcohols having no OH group, nitrogen atom-containing solvents having no N-H group, and silicone solvents.
5. The film-forming composition according to any one of 1 to 4,
The film-forming composition, wherein the content of the silylating agent is 0.1% by mass or more and 35% by mass or less, based on 100% by mass of the film-forming composition.
6. The film-forming composition according to any one of 1. to 5.,
The film-forming composition, wherein the content of the silyl ester compound is 0.01% by mass or more and 10% by mass or less based on 100% by mass of the film-forming composition.
7. The film-forming composition according to any one of 1. to 6.,
The film-forming composition has a water contact angle of 70° or more when formed from the film-forming composition in accordance with JIS R 3257:1999.
8. The film-forming composition according to any one of 1. to 7.,
A film-forming composition which does not contain an amide compound represented by the following general formula [4], or the content of the amide compound is 1.0 mass% or less based on 100 mass% of the film-forming composition:
R b1 -C(=O)N(H)Z [4]
(In the above general formula [4],
R b1 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms,
Z is a hydrogen atom or a monovalent hydrocarbon group having 1 to 3 carbon atoms bonded to a nitrogen atom.
9. The film-forming composition according to any one of 1. to 8.,
A film-forming composition comprising one or more compounds selected from the group consisting of a silylamide compound represented by the following general formula [5] and an aminosilane compound represented by the following general formula [6]:
(R b2 -C(=O)N(H)) j -Si(H) 4-j-t (R b3 ) t [5]
(In the above general formula [5],
R b2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms are replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms,
R b3 each independently represents an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms,
j is an integer from 1 to 3, t is an integer from 1 to 3, and j+t is an integer from 2 to 4.
(R b4 ) u Si(H) v (NH 2 ) 4-uv [6]
(In the above general formula [5],
R b4 each independently represents an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms,
u is an integer from 1 to 3, v is an integer from 0 to 2, and the sum of u and v is 1 to 3.
10. Preparing a substrate;
supplying a film-forming composition to the substrate to form a water-repellent film on at least a portion of a surface of the substrate,
The film forming composition,
(I) a silylating agent;
(II) a silyl ester compound represented by the following general formula [2],
(III) an aprotic solvent.
(R 2 -C(=O)O) i -Si(H) 4-i-h (R 3 ) h [2]
(In the above general formula [2],
R2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms;
R3 is each independently an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms;
i is an integer from 1 to 3, h is an integer from 1 to 3, and i+h is an integer from 2 to 4.
11. A method for manufacturing a substrate according to 10., comprising the steps of:
A method for producing a substrate, comprising the step of cleaning the substrate before supplying the film-forming composition.
12. A method for producing a film-forming composition, comprising the step of mixing (I) a silylating agent, (II) a silyl ester compound, and (III) an aprotic solvent.
13. A method for producing a film-forming composition, comprising a reaction step of reacting (I) a silylating agent with a chlorocarboxylic acid compound containing at least one of a chlorocarboxylic acid and a chlorocarboxylic acid anhydride to obtain (II) a silyl ester compound.
14. A method for producing the film-forming composition according to 13.,
The chlorocarboxylic acid includes one or more compounds represented by the following general formula [7]:
The method for producing a film-forming composition, wherein the chlorocarboxylic anhydride contains one or more compounds represented by the following general formula [8]:
R C2 -C(=O)OH [7]
R C2 -C(=O)OC (=O)-R C2 [8]
(In the above general formulas [7] and [8],
R C2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced with chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced with fluorine atoms.
15. A method for producing the film-forming composition according to 13. or 14.,
The method for producing a film-forming composition includes the chlorocarboxylic acid compound, which contains at least one of the chlorocarboxylic acid having a pKa of -0.2 or more and 4.5 or less, and an anhydride thereof.
16. A method for producing the film-forming composition according to any one of 13. to 15.,
The method for producing a film-forming composition, wherein the reaction step is carried out in an aprotic solvent (III).
以下、本開示について実施例を参照して詳細に説明するが、本開示は、これらの実施例の記載に何ら限定されるものではない。 The present disclosure will be described in detail below with reference to examples, but the present disclosure is in no way limited to the description of these examples.
(膜形成用組成物の調製)
<実施例1~31、36~41>
表1の原料に示される、(I)シリル化剤、(II’)クロロカルボン酸化合物、および(III)非プロトン性溶媒を、所定の質量割合で、液温25℃、大気下で混合し、1分間攪拌し、表1に示す質量比で(I)シリル化剤、(II)シリルエステル化合物、および(III)非プロトン性溶媒を含む膜形成用組成物を得た。実施例の組成によっては、一般式[4]のアミド化合物、一般式[6]で示されるアミノシラン化合物、および/またはシリルアミド化合物を含むものがある。含まれる場合には、それらの種類や膜形成用組成物の総量に対する含有量を表1に表記し、含まれない場合には『-』と表1に表記した。なお、混合前の非プロトン性溶媒は、いずれも含水率が0.01質量%以下のものを使用した。また、実施例31は、原料を全て混合した直後に目視で白濁が観察されたため、各種測定や評価を行う際は、測定対象から白濁(固形物)をろ過し、除去してから行った。また、表1において、膜形成用組成物の総量に対する(III)以外の各成分の含有量は、下記のガスクロマトグラフィー測定によって求めた。
(Preparation of film-forming composition)
<Examples 1 to 31, 36 to 41>
The raw materials shown in Table 1, (I) silylating agent, (II') chlorocarboxylic acid compound, and (III) aprotic solvent, were mixed in a predetermined mass ratio at a liquid temperature of 25°C under air and stirred for 1 minute to obtain a film-forming composition containing (I) silylating agent, (II) silyl ester compound, and (III) aprotic solvent in the mass ratio shown in Table 1. Some compositions in the examples contain an amide compound represented by the general formula [4], an aminosilane compound represented by the general formula [6], and/or a silylamide compound. When contained, the type and the content relative to the total amount of the film-forming composition are shown in Table 1, and when not contained, they are shown as "-" in Table 1. The aprotic solvents used before mixing all had a water content of 0.01 mass% or less. In Example 31, white turbidity was observed visually immediately after all the raw materials were mixed, so when various measurements and evaluations were performed, the white turbidity (solid matter) was filtered and removed from the measurement target. In Table 1, the content of each component other than (III) relative to the total amount of the film-forming composition was determined by the following gas chromatography measurement.
<実施例32~34>
表1の原料を用いて、(III)非プロトン性溶媒の含水率を0.1質量%とした他は、実施例1~31と同様の方法で膜形成用組成物を得た。原料の(I)シリル化剤と水との反応で生成したと推定される一般式[6]で示されるアミノシラン化合物を上述と同様に測定し、表1に表記した。また、膜形成用組成物内に含まれるシリルアミド化合物を上述と同様に測定し、確認された化合物を、表1に記載した。一般式[4]で示されるアミド化合物も上述と同様に測定し、表1に記載した。
<Examples 32 to 34>
A film-forming composition was obtained in the same manner as in Examples 1 to 31 using the raw materials in Table 1, except that the water content of the aprotic solvent (III) was 0.1 mass %. The aminosilane compound represented by general formula [6], presumably produced by the reaction of the raw material (I) silylating agent with water, was measured in the same manner as above, and the results are shown in Table 1. The silylamide compound contained in the film-forming composition was measured in the same manner as above, and the confirmed compounds are shown in Table 1. The amide compound represented by general formula [4] was also measured in the same manner as above, and the results are shown in Table 1.
<実施例35、42~44>
表1の原料を用いて、(I)シリル化剤、(II’)クロロカルボン酸化合物、および(III)非プロトン性溶媒を、所定の質量割合で、液温25℃、窒素雰囲気下のグローブボックス内で混合し、1分間攪拌し、表1に示す質量比で(I)シリル化剤、(II)シリルエステル化合物、および(III)非プロトン性溶媒を含む膜形成用組成物を得た。実施例35は不活性雰囲気下で混合することで、一般式[4]のアミド化合物が形成されず、実施例31のような白濁は生じない膜形成用組成物を得た。
<Examples 35, 42 to 44>
Using the raw materials in Table 1, (I) a silylating agent, (II') a chlorocarboxylic acid compound, and (III) an aprotic solvent were mixed in a glove box under a nitrogen atmosphere at a liquid temperature of 25°C in a predetermined mass ratio, and stirred for 1 minute to obtain a film-forming composition containing (I) a silylating agent, (II) a silyl ester compound, and (III) an aprotic solvent in the mass ratio shown in Table 1. In Example 35, by mixing under an inert atmosphere, the amide compound of the general formula [4] was not formed, and a film-forming composition that did not become cloudy like Example 31 was obtained.
表1中の膜形成用組成物中の各成分の含有量(質量%)は、下記の分析条件のガスクロマトグラフィーを用いて、得られたガスクロマトグラフィーチャートのGC面積から絶対検量線法に従い定量することにより求められる。なお、一般式[6]で示されるアミノシラン化合物の濃度は、各成分の総面積を100GC面積%としたときの、GC面積%で示した。検出されたGC面積%を表示桁数以下は四捨五入した。例えば、0.00%は0.005GC面積%未満であることを示している。
(ガスクロマトグラフィー分析条件)
測定試料:1.0μL
装置:GC-2010plus(島津製作所製)
検出器:水素炎イオン化検出器(FID)
使用カラム:TC-1 長さ30m×内径0.32mm(GL SCIENCES製)
分析条件:注入温度270℃、検出温度300℃
キャリアガス:ヘリウム
The content (mass%) of each component in the film-forming composition in Table 1 is determined by quantitative determination according to the absolute calibration curve method from the GC area of the obtained gas chromatography chart using gas chromatography under the following analytical conditions. The concentration of the aminosilane compound represented by the general formula [6] is shown in GC area% when the total area of each component is 100 GC area%. The detected GC area% is rounded off to the nearest digit. For example, 0.00% indicates less than 0.005 GC area%.
(Gas Chromatography Analysis Conditions)
Measurement sample: 1.0 μL
Equipment: GC-2010plus (Shimadzu Corporation)
Detector: Flame ionization detector (FID)
Column used: TC-1,
Analysis conditions: injection temperature 270°C, detection temperature 300°C
Carrier gas: Helium
<比較例1>
表1の原料に示される、(I)シリル化剤と(III)非プロトン性溶媒とを、質量比が5質量%:95質量%の割合で、液温25℃、大気下で混合し、1分間攪拌し、膜形成用組成物を得た。なお、混合前の非プロトン性溶媒は含水率が0.01質量%以下のものを使用した。
<Comparative Example 1>
The (I) silylation agent and (III) aprotic solvent shown in the raw materials in Table 1 were mixed in a mass ratio of 5 mass%:95 mass% at a liquid temperature of 25°C under air and stirred for 1 minute to obtain a film-forming composition. The aprotic solvent used before mixing had a water content of 0.01 mass% or less.
<比較例2~4>
表1の原料に示される、(I)シリル化剤と(II’)酸化合物、および(III)非プロトン性溶媒とを、所定の質量割合で、液温25℃、大気下で混合し、1分間攪拌し、表1に示す質量比で(I)シリル化剤、(II)本開示の一般式[2]に該当しないシリルエステル化合物、および(III)非プロトン性溶媒を含む膜形成用組成物を得た。
<Comparative Examples 2 to 4>
The raw materials shown in Table 1, (I) a silylating agent, (II') an acid compound, and (III) an aprotic solvent, were mixed in a predetermined mass ratio at a liquid temperature of 25°C under atmospheric pressure and stirred for 1 minute to obtain a film-forming composition containing (I) a silylating agent, (II) a silyl ester compound not corresponding to the general formula [2] of the present disclosure, and (III) an aprotic solvent in the mass ratio shown in Table 1.
<参考例1~5>
表1の原料に示される、(I)シリル化剤、実施例の(II’)に対応する成分として、塩素元素を含まない酸化合物、および(III)非プロトン性溶媒を、所定の質量割合で、液温25℃、大気下で混合し、1分間攪拌し、表1に示す質量比で、表1に示す成分を含む膜形成用組成物を得た。なお、参考例1~5において、実施例の(II)や一般式[4]で示されるアミド化合物に対応する成分は、いずれも、塩素元素を含まない。
<Reference Examples 1 to 5>
(I) a silylating agent, a chlorine-free acid compound corresponding to (II') in the Examples, and (III) an aprotic solvent shown in the raw materials of Table 1 were mixed in a predetermined mass ratio at a liquid temperature of 25°C under air and stirred for 1 minute to obtain a film-forming composition containing the components shown in Table 1 in the mass ratio shown in Table 1. In Reference Examples 1 to 5, none of the components corresponding to (II) in the Examples or the amide compound represented by general formula [4] contain a chlorine element.
表1中の略記に対応する化合物名を以下に示す。
・(I)シリル化剤
HMDS:1,1,1,3,3,3-ヘキサメチルジシラザン
TMSDMA:N-(トリメチルシリル)ジメチルアミン
・シリルアミド化合物、参考例に係るシリルアミド化合物
TMSDCAAm:N-トリメチルシリルジクロロアセトアミド
TMSCDFAAm:N-トリメチルシリルクロロジフルオロアセトアミド
TMSDCFAAm:N-トリメチルシリルジクロロフルオロアセトアミド
TMSTFAAm:N-トリメチルシリルトリフルオロアセトアミド
TMSTFMSAAm:N-トリメチルシリルトリフルオロメタンスルホンアミド
The compound names corresponding to the abbreviations in Table 1 are shown below.
(I) Silylating agent HMDS: 1,1,1,3,3,3-hexamethyldisilazane TMSDMA: N-(trimethylsilyl)dimethylamine Silylamide compounds, silylamide compounds according to reference examples TMSDCAAm: N-trimethylsilyldichloroacetamide TMSCDFAAm: N-trimethylsilylchlorodifluoroacetamide TMSDCFAAm: N-trimethylsilyldichlorofluoroacetamide TMSTFAAm: N-trimethylsilyltrifluoroacetamide TMSTFMSAAm: N-trimethylsilyltrifluoromethanesulfonamide
・(II’)実施例で用いたクロロカルボン酸化合物、比較例で用いた酸化合物
MCA:モノクロロ酢酸
DCA:ジクロロ酢酸
DCAA:ジクロロ酢酸無水物
CDFA:クロロジフルオロ酢酸
CDFAA:クロロジフルオロ酢酸無水物
DCFA:ジクロロフルオロ酢酸
CFA:クロロフルオロ酢酸
2CP:2-クロロプロピオン酸
23DCP:2,3-ジクロロプロピオン酸
22333PCP:2,2,3,3,3-ペンタクロロプロピオン酸
223TCP:2,2,3-トリクロロプロピオン酸
3C2233TFP:3-クロロ-2,2,3,3-テトラフルオロプロピオン酸
2C2333TFP:2-クロロ-2,3,3,3-テトラフルオロプロピオン酸
23DC23DFP:2,3-ジクロロ-2,3-ジフルオロプロピオン酸
DCFAA:ジクロロフルオロ酢酸無水物
TFAA:トリフルオロ酢酸無水物
TFMSA:トリフルオロメタンスルホン酸
TFMSAA:トリフルオロメタンスルホン酸無水物
MSA:メタンスルホン酸
(II') Chlorocarboxylic acid compounds used in the examples and acid compounds used in the comparative examples MCA: monochloroacetic acid DCA: dichloroacetic acid DCAA: dichloroacetic anhydride CDFA: chlorodifluoroacetic acid CDFAA: chlorodifluoroacetic anhydride DCFA: dichlorofluoroacetic acid CFA: chlorofluoroacetic acid 2CP: 2-chloropropionic acid 23DCP: 2,3-dichloropropionic acid 22333PCP: 2,2,3,3,3-pentachloropropionic acid 223TCP: 2,2,3 -Trichloropropionic acid 3C2233TFP: 3-chloro-2,2,3,3-tetrafluoropropionic acid 2C2333TFP: 2-chloro-2,3,3,3-tetrafluoropropionic acid 23DC23DFP: 2,3-dichloro-2,3-difluoropropionic acid DCFAA: dichlorofluoroacetic anhydride TFAA: trifluoroacetic anhydride TFMSA: trifluoromethanesulfonic acid TFMSAA: trifluoromethanesulfonic anhydride MSA: methanesulfonic acid
・(II)実施例及び比較例に係るシリルエステル化合物、比較例に係るシリル化合物
TMSMCA:トリメチルシリルクロロアセテート
TMSDCA:トリメチルシリルジクロロアセテート
TMSCDFA:トリメチルシリルクロロジフルオロアセテート
TMSDCFA:トリメチルシリルージクロロフルオロアセテート
TMSCFA:トリメチルシリルークロロフルオロアセテート
TMS2CP:トリメチルシリル―2―クロロプロピオネート
TMS23DCP:トリメチルシリル―2,3-ジクロロプロピオネート
TMS22333PCP:トリメチルシリル―2,2,3,3,3ーペンタクロロロプロピオネート
TMS223TCP:トリメチルシリル―2,2,3ートリクロロプロピオネート
TMS3C2233TFP:トリメチルシリル-3-クロロ-2,2,3,3-テトラフルオロプロピオネート
TMS2C2333TFP:トリメチルシリル-2-クロロ-2,3,3,3-テトラフルオロプロピオネート
TMS23DC23DFP:トリメチルシリル-2,3-ジクロロ-2,3-ジフルオロプロピオネート
TMSMSA:トリメチルシリルメタンスルホネート
TMSCA:トリメチルシリルアセテート
TMSSA:トリメチルシリルスルホネート
TMSTFA:トリメチルシリルトリフルオロアセテート
TMSTFMSA:トリメチルシリルトリフルオロメタンスルホネート
(II) Silyl ester compounds according to the examples and comparative examples, and silyl compounds according to the comparative examples TMSMCA: trimethylsilyl chloroacetate TMSDCA: trimethylsilyl dichloroacetate TMSCDFA: trimethylsilyl chlorodifluoroacetate TMSDCFA: trimethylsilyl dichlorofluoroacetate TMSCFA: trimethylsilyl chlorofluoroacetate TMS2CP: trimethylsilyl-2-chloropropionate TMS23DCP: trimethylsilyl-2,3-dichloropropionate TMS22333PCP: trimethylsilyl-2,2,3,3,3-pentachloropropionate TMS223TCP: trimethylsilyl chloropropionate TMS3C2233TFP: Trimethylsilyl-3-chloro-2,2,3,3-tetrafluoropropionate TMS2C2333TFP: Trimethylsilyl-2-chloro-2,3,3,3-tetrafluoropropionate TMS23DC23DFP: Trimethylsilyl-2,3-dichloro-2,3-difluoropropionate TMSMSA: Trimethylsilyl methanesulfonate TMSCA: Trimethylsilyl acetate TMSSA: Trimethylsilyl sulfonate TMSTFA: Trimethylsilyl trifluoroacetate TMSTFMSA: Trimethylsilyl trifluoromethanesulfonate
・(III)非プロトン性溶媒
PGMEA:プロピレングリコールモノメチルエーテルアセテート
(III) Aprotic Solvent PGMEA: Propylene glycol monomethyl ether acetate
・(IV)アミド化合物
DCAm:2,2-ジクロロアセトアミド
CDFAm:2-クロロ-2,2-ジフルオロアセトアミド
DCFAm:2,2-ジクロロ-2-フルオロアセトアミド
TFAm:トリフルオロアセトアミド
(IV) Amide Compounds DCAm: 2,2-dichloroacetamide CDFAm: 2-chloro-2,2-difluoroacetamide DCFAm: 2,2-dichloro-2-fluoroacetamide TFAm: trifluoroacetamide
・(VI)アミノシラン化合物
TMSA:アミノトリメチルシラン
(VI) Aminosilane compound TMSA: aminotrimethylsilane
<実施例で用いたクロロカルボン酸、比較例で用いた酸化合物のpKa>
表1中、pKaは、CAS SciFindernの化学物質検索により確認した計算値を用いた。ここでは、Advanced Chemistry Development(ACD/Labs)Software V11.02(Copyright 1994-2023 ACD/Labs)によって算出されたpKa値を採用した。
また、表1中の※が記されたpKaの値は、酸無水物に対応する酸のものを示す。
<pKa of chlorocarboxylic acids used in the examples and acid compounds used in the comparative examples>
In Table 1, the pKa was calculated based on a chemical substance search using CAS SciFinder. Here, the pKa value calculated using Advanced Chemistry Development (ACD/Labs) Software V11.02 (Copyright 1994-2023 ACD/Labs) was used.
In addition, the pKa values marked with * in Table 1 indicate those of the acids corresponding to the acid anhydrides.
得られた膜形成用組成物について、以下の項目について評価した。 The obtained film-forming composition was evaluated for the following items:
表1中、濁度は、膜形成用組成物を10秒間攪拌した後に室温で携帯用濁度計である2100Q(HACH社製)を用いて測定した。濁度は、値が小さいほど透明度が高い指標となり、10以下で白濁は生じていないと判定した。 In Table 1, the turbidity was measured using a portable turbidity meter, 2100Q (manufactured by HACH), at room temperature after stirring the film-forming composition for 10 seconds. The smaller the turbidity value, the higher the transparency, and a value of 10 or less was determined to indicate no cloudiness.
<水接触角>
得られた膜形成用組成物について、下記のクーポン試験の手順に従い、水接触角(°)を測定した。結果を表1に示す。なお、実施例35のみ窒素雰囲気下でクーポン試験を行い、その他の実施例は大気下で行った。
(クーポン試験の手順)
表面に凹凸パターンがなく、表面に厚さ1μmのシリコン酸化膜を有するシリコンウェハを切断して、長さ、幅、厚みの寸法が4cm、1cm、0.75mmとなるシリコン基板からなるクーポンを準備した。
前記クーポンを、室温で1質量%のフッ化水素酸に浸漬し、次いで、室温で水に浸漬し、次いで、室温で2-プロパノールに浸漬し、次いで、室温でプロピレングリコールモノメチルエーテルアセテートに浸漬して洗浄した。また、この時「室温」は25℃であった。
膜形成用組成物からなる評価溶液を準備し、洗浄したクーポンを、室温で評価溶液に浸漬した。なお、評価溶液への浸漬時間は20秒とした。
前記評価溶液から取り出したクーポンを、室温で2-プロパノールに浸漬して洗浄した後、窒素ガスによりクーポンの表面を乾燥させた。
乾燥したクーポンを水平面に置いた状態で、シリコン酸化膜が形成されたクーポンの表面に、室温25度下、2μlの純水を置き、JIS R 3257:1999に準拠して、水接触角(°)を測定した。
なお、実施例31を評価溶液として用いたクーポンは、表面に白濁由来の付着物があったが、その後の2-プロパノールへの浸漬中に除去されたため、乾燥して水接触角の測定を行った。
<Water contact angle>
The water contact angle (°) of the obtained film-forming composition was measured according to the following coupon test procedure. The results are shown in Table 1. Note that only Example 35 was subjected to the coupon test under a nitrogen atmosphere, and the other Examples were subjected to the test under air.
(Procedure for coupon testing)
A silicon wafer having no uneven pattern on its surface and a 1 μm-thick silicon oxide film on its surface was cut to prepare coupons made of silicon substrates with dimensions of length, width and thickness of 4 cm, 1 cm and 0.75 mm.
The coupon was immersed in 1% by weight hydrofluoric acid at room temperature, then in water at room temperature, then in 2-propanol at room temperature, and then in propylene glycol monomethyl ether acetate at room temperature for cleaning. The "room temperature" was 25° C.
An evaluation solution made of a film-forming composition was prepared, and the cleaned coupon was immersed in the evaluation solution at room temperature for 20 seconds.
The coupon was removed from the evaluation solution and washed by immersing it in 2-propanol at room temperature, and then the surface of the coupon was dried with nitrogen gas.
With the dried coupon placed on a horizontal surface, 2 μl of pure water was placed on the surface of the coupon on which the silicon oxide film was formed at room temperature of 25° C., and the water contact angle (°) was measured in accordance with JIS R 3257:1999.
The coupon using Example 31 as the evaluation solution had deposits on its surface due to white turbidity, but these were removed during subsequent immersion in 2-propanol, and the coupon was then dried before measuring the water contact angle.
<パターン倒壊率の評価>
まず、断面視におけるアスペクト比が22、パターン幅が19nmの略円柱状の凸部の複数を、90nmのピッチ(凸部の幅及び凸部の隣接間隔の合計距離)で有する凸構造を表面に形成したパターン形成領域を有するシリコン基板を準備した。
上記基板の表面に対して、UV/O3照射によるドライ洗浄を行った。上記基板の表面は酸化され、酸化シリコンになった。続いて、基板をスピンコーターに設置して、200rpmの速度で基板を回転させながら、2-プロパノール(IPA)、表1に記載の膜形成用組成物、IPAの順で200cc/minの速度で吐出し、最後にN2を基板に吐出しながら基板を乾燥させた。
このように膜形成用組成物により表面処理された基板を用いて、パターン形成領域を、凸部が500本~600本視野に入るような倍率で電子顕微鏡(SEM、株式会社日立ハイテクノロジーズ製SU8010)で観察し、パターン倒れの生じた凸部の本数を計数した。全凸部に対する倒れの生じた凸部の割合をパターン倒壊率(%)として表1に記載した。また、算出した値から、下記に沿って評価を行い、表1に記載した。
なお、実施例31を膜形成用組成物として用いる際は、白濁を除去した後に基板表面へ供給した。
<評価基準>
優良:パターン倒壊率が10%未満
良:パターン倒壊率が10%以上、30%未満
不良:パターン倒壊率が30%以上
<Evaluation of pattern collapse rate>
First, a silicon substrate was prepared having a pattern formation area on whose surface a convex structure was formed having a plurality of approximately cylindrical convex portions having an aspect ratio of 22 in a cross-sectional view and a pattern width of 19 nm at a pitch of 90 nm (the total distance between the width of the convex portions and the distance between adjacent convex portions).
The surface of the substrate was dry-cleaned by UV/ O3 irradiation. The surface of the substrate was oxidized to silicon oxide. The substrate was then placed on a spin coater, and while rotating the substrate at a speed of 200 rpm, 2-propanol (IPA), the film-forming composition shown in Table 1, and IPA were discharged in this order at a speed of 200 cc/min, and finally the substrate was dried while N2 was discharged onto the substrate.
Using the substrate thus surface-treated with the film-forming composition, the pattern formation region was observed under an electron microscope (SEM, SU8010 manufactured by Hitachi High-Technologies Corporation) at a magnification such that 500 to 600 convex portions were within the field of view, and the number of convex portions where pattern collapse had occurred was counted. The ratio of convex portions where collapse had occurred to all convex portions is shown in Table 1 as the pattern collapse rate (%). Furthermore, from the calculated values, evaluation was performed according to the following criteria, and the results are shown in Table 1.
When Example 31 was used as a film-forming composition, the composition was applied to the substrate surface after removing the cloudiness.
<Evaluation criteria>
Excellent: Pattern collapse rate is less than 10%. Fair: Pattern collapse rate is 10% or more but less than 30%. Poor: Pattern collapse rate is 30% or more.
実施例1~44の膜形成用組成物は、比較例1~4に比べて、基板表面に優れた撥水性を付与できる結果を示した。また、実施例1~44の膜形成組成物は、水接触角が70°以上という撥水性の基準を満たすため、パーフルオロアルキル誘導体を促進剤として用いる参考例1~5と同等の撥水性能を有することが確認できた。
また、実施例1~44は、いずれもパターン倒壊率が30%未満であり、良好にパターン倒れを抑制できることがわかった。さらに、水接触角が81°以上の場合、パターン倒壊率が10%未満となり、よりパターン倒れを抑制しやすくなることが示された。
また、原料として無水物を用いた実施例6~9、30、31、33、34、40、41では、シリルアミド化合物が確認された。これらシリルアミド化合物は、シラザン化合物のシリル化剤とクロロカルボン酸無水物とが反応する過程で生成された副生物だと推測される。
また、実施例1~34、40、41ではアミノシラン化合物が観測された。
また、大気下で調製した実施例31と窒素雰囲気下で調製した実施例35(両者の原料は同じ)を比較すると、膜形成用組成物中にアミノシラン化合物が含まれる実施例31のほうが基板表面により優れた撥水性を付与できることが示された。
The film-forming compositions of Examples 1 to 44 showed results that they could impart excellent water repellency to the substrate surface, compared to Comparative Examples 1 to 4. In addition, the film-forming compositions of Examples 1 to 44 met the water repellency standard of a water contact angle of 70° or more, and it was confirmed that they had water repellency performance equivalent to that of Reference Examples 1 to 5, which used a perfluoroalkyl derivative as an accelerator.
Moreover, it was found that the pattern collapse rate was less than 30% in all of Examples 1 to 44, and pattern collapse could be effectively suppressed. Furthermore, when the water contact angle was 81° or more, the pattern collapse rate was less than 10%, which showed that pattern collapse could be more easily suppressed.
Furthermore, silylamide compounds were confirmed in Examples 6 to 9, 30, 31, 33, 34, 40, and 41, in which anhydrides were used as raw materials. These silylamide compounds are presumed to be by-products produced in the process of the reaction between the silylating agent of the silazane compound and the chlorocarboxylic acid anhydride.
Furthermore, in Examples 1 to 34, 40, and 41, aminosilane compounds were observed.
In addition, when comparing Example 31 prepared under air and Example 35 prepared under a nitrogen atmosphere (both using the same raw materials), it was shown that Example 31, in which an aminosilane compound is contained in the film-forming composition, can impart superior water repellency to the substrate surface.
この出願は、2023年5月31日に出願された日本出願特願2023-090176号を基礎とする優先権を主張し、その開示の全てをここに取り込む。 This application claims priority based on Japanese Patent Application No. 2023-090176, filed on May 31, 2023, the entire disclosure of which is incorporated herein by reference.
10 基板
12 主面 切欠部
16 裏面
20 凹凸構造
22 凸部
24 凹部
30 パターン形成領域
32 パターン非形成領域
50 ベベル領域
51 トップエッジ
52 上ベベル
53 フロントショルダー
54 端面
55 下ベベル
60 膜形成用組成物
70 撥水性膜
10
Claims (21)
(I)シリル化剤と、
(II)下記一般式[2]で示されるシリルエステル化合物と、
(III)非プロトン性溶媒と、を含む、
膜形成用組成物。
(R2-C(=O)O)i-Si(H)4-i-h(R3)h [2]
(上記一般式[2]中、
R2は、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基であり、
R3は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
iは1~3の整数、hは1~3の整数、i+hは2~4の整数である。) A film-forming composition used to form a water-repellent film,
(I) a silylating agent;
(II) a silyl ester compound represented by the following general formula [2],
(III) an aprotic solvent,
A film-forming composition.
(R 2 -C(=O)O) i -Si(H) 4-i-h (R 3 ) h [2]
(In the above general formula [2],
R2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms are replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms;
R3 is each independently an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms;
i is an integer from 1 to 3, h is an integer from 1 to 3, and i+h is an integer from 2 to 4.
前記シリル化剤が、下記一般式[1]で示されるケイ素化合物を含む、膜形成用組成物。
R1 aSi(H)bX4-a-b [1]
(上記一般式[1]中、
R1は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の炭化水素基を含む有機基であり、
Xは、それぞれ独立して、Si原子に結合する原子が窒素、酸素、炭素、又はハロゲンである1価の基であり、
aは1~3の整数、bは0~2の整数であり、aとbの合計は1~3である。) The film-forming composition according to claim 1,
The film-forming composition, wherein the silylating agent contains a silicon compound represented by the following general formula [1]:
R 1 a Si(H) b X 4-ab [1]
(In the above general formula [1],
R 1 is each independently an organic group containing a hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms,
Each X is independently a monovalent group in which the atom bonded to the Si atom is nitrogen, oxygen, carbon, or halogen;
a is an integer from 1 to 3, b is an integer from 0 to 2, and the sum of a and b is 1 to 3.
前記一般式[2]中のR2は、-CqY(2q+1-r)Clr(ただし、Yがそれぞれ独立して、炭素に結合する水素原子又はフッ素原子、Clは塩素原子、qは1~5の整数であり、rは1~2qである。)で表される前記シリルエステル化合物を含む、膜形成用組成物。 The film-forming composition according to claim 1 or 2,
The film-forming composition contains the silyl ester compound represented by -C q Y (2q+1-r) Cl r (wherein each Y is independently a hydrogen atom or a fluorine atom bonded to carbon, Cl is a chlorine atom, q is an integer of 1 to 5, and r is 1 to 2q).
前記非プロトン性溶媒が、炭化水素類、エステル類、エーテル類、ケトン類、ハロゲン原子含有溶媒、スルホキシド系溶媒、カーボネート系溶媒、多価アルコールの誘導体のうちOH基を持たないもの、N-H基を持たない窒素原子含有溶媒、およびシリコーン溶媒からなる群から選ばれる一または二以上を含む、膜形成用組成物。 The film-forming composition according to claim 1 or 2,
The aprotic solvent comprises one or more selected from the group consisting of hydrocarbons, esters, ethers, ketones, halogen atom-containing solvents, sulfoxide-based solvents, carbonate-based solvents, derivatives of polyhydric alcohols having no OH group, nitrogen atom-containing solvents having no N-H group, and silicone solvents.
前記シリル化剤の含有量が、当該膜形成用組成物100質量%中0.1質量%以上35質量%以下である、膜形成用組成物。 The film-forming composition according to claim 1 or 2,
The film-forming composition, wherein the content of the silylating agent is 0.1% by mass or more and 35% by mass or less, based on 100% by mass of the film-forming composition.
前記シリルエステル化合物の含有量が、当該膜形成用組成物100質量%中0.01質量%以上10質量%以下である、膜形成用組成物。 The film-forming composition according to claim 1 or 2,
The film-forming composition, wherein the content of the silyl ester compound is 0.01% by mass or more and 10% by mass or less based on 100% by mass of the film-forming composition.
当該膜形成用組成物を成膜したときの膜における、JIS R 3257:1999に準拠して測定される水接触角が、70°以上である、膜形成用組成物。 The film-forming composition according to claim 1 or 2,
The film-forming composition has a water contact angle of 70° or more when formed from the film-forming composition in accordance with JIS R 3257:1999.
極性を有する前記(III)非プロトン性溶媒を含む、膜形成用組成物。 The film-forming composition according to claim 1 or 2,
A film-forming composition comprising the aprotic solvent (III) having polarity.
下記一般式[4]で示されるアミド化合物を含まないか、アミド化合物の含有量が当該膜形成用組成物100質量%中0.1質量%以下である、膜形成用組成物。
Rb1-C(=O)N(H)Z [4]
(上記一般式[4]中、
Rb1は、Cl3C部位、Cl2HC部位、又はCl2FC部位を持つ炭化水素基であり、
Zは、窒素原子と結合する、水素原子又は炭素数が1~3の1価の炭化水素基である。) The film-forming composition according to claim 1 or 2,
A film-forming composition which does not contain an amide compound represented by the following general formula [4], or the content of the amide compound is 0.1 mass % or less based on 100 mass % of the film-forming composition:
R b1 -C(=O)N(H)Z [4]
(In the above general formula [4],
R b1 is a hydrocarbon group having a Cl 3 C moiety, a Cl 2 HC moiety, or a Cl 2 FC moiety;
Z is a hydrogen atom or a monovalent hydrocarbon group having 1 to 3 carbon atoms bonded to a nitrogen atom.
前記一般式[4]において、Rb1が、Cl3C部位、Cl2HC部位、又はCl2FC部位を持たない炭化水素基である構造のアミド化合物を含む、膜形成用組成物。 The film-forming composition according to claim 9,
A film-forming composition comprising an amide compound having a structure in which, in the general formula [4], R b1 is a hydrocarbon group having no Cl 3 C moiety, Cl 2 HC moiety, or Cl 2 FC moiety.
下記一般式[5]で示されるシリルアミド化合物、および下記一般式[6]で示されるアミノシラン化合物からなる群から選ばれる一または二以上を含む、膜形成用組成物。
(Rb2-C(=O)N(H))j-Si(H)4-j-t(Rb3)t [5]
(上記一般式[5]中、
Rb2は、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基であり、
Rb3は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
jは1~3の整数、tは1~3の整数、j+tは2~4の整数である。)
(Rb4)uSi(H)v(NH2)4-u-v [6]
(上記一般式[5]中、
Rb4は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
uは1~3の整数、vは0~2の整数であり、uとvの合計は1~3である。) The film-forming composition according to claim 1 or 2,
A film-forming composition comprising one or more compounds selected from the group consisting of a silylamide compound represented by the following general formula [5] and an aminosilane compound represented by the following general formula [6]:
(R b2 -C(=O)N(H)) j -Si(H) 4-j-t (R b3 ) t [5]
(In the above general formula [5],
R b2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms are replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms,
R b3 each independently represents an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms,
j is an integer from 1 to 3, t is an integer from 1 to 3, and j+t is an integer from 2 to 4.
(R b4 ) u Si(H) v (NH 2 ) 4-uv [6]
(In the above general formula [5],
Each R b4 is independently an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms,
u is an integer from 1 to 3, v is an integer from 0 to 2, and the sum of u and v is 1 to 3.
前記基板に膜形成用組成物を供給し、前記基板の表面の少なくとも一部に撥水性膜を形成する工程と、を含む、基板の製造方法であって、
前記膜形成用組成物が、
(I)シリル化剤と、
(II)下記一般式[2]で示されるシリルエステル化合物と、
(III)非プロトン性溶媒と、を含む、基板の製造方法。
(R2-C(=O)O)i-Si(H)4-i-h(R3)h [2]
(上記一般式[2]中、
R2は、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基であり、
R3は、それぞれ独立して、一部又は全ての水素原子がフッ素原子又は塩素原子に置き換えられていてもよい炭素数が1~18の1価の炭化水素基を含む有機基であり、
iは1~3の整数、hは1~3の整数、i+hは2~4の整数である。) providing a substrate;
supplying a film-forming composition to the substrate to form a water-repellent film on at least a portion of a surface of the substrate,
The film forming composition,
(I) a silylating agent;
(II) a silyl ester compound represented by the following general formula [2],
(III) an aprotic solvent.
(R 2 -C(=O)O) i -Si(H) 4-i-h (R 3 ) h [2]
(In the above general formula [2],
R2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced by chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced by fluorine atoms;
R3 is each independently an organic group containing a monovalent hydrocarbon group having 1 to 18 carbon atoms in which some or all of the hydrogen atoms may be replaced by fluorine atoms or chlorine atoms;
i is an integer from 1 to 3, h is an integer from 1 to 3, and i+h is an integer from 2 to 4.
前記膜形成用組成物を供給する前に、前記基板を洗浄する工程を有する、基板の製造方法。 A method for manufacturing a substrate according to claim 12, comprising the steps of:
A method for producing a substrate, comprising the step of cleaning the substrate before supplying the film-forming composition.
前記クロロカルボン酸が、下記一般式[7]で示される化合物の一または二以上を含み、
前記クロロカルボン酸無水物が、下記一般式[8]で示される化合物の一または二以上を含む、膜形成用組成物の製造方法。
RC2-C(=O)OH [7]
RC2-C(=O)O-C (=O)-RC2 [8]
(上記一般式[7]および[8]中、
RC2は、それぞれ、一部又は全ての水素原子が塩素原子に置き換えられており、置き換えられていない他の水素原子は一部又は全てがフッ素原子に置き換えられていてもよい炭素数が1~5の1価の炭化水素基である。) A method for producing the film-forming composition according to claim 15, comprising the steps of:
The chlorocarboxylic acid includes one or more compounds represented by the following general formula [7]:
The method for producing a film-forming composition, wherein the chlorocarboxylic anhydride contains one or more compounds represented by the following general formula [8]:
R C2 -C(=O)OH [7]
R C2 -C(=O)OC (=O)-R C2 [8]
(In the above general formulas [7] and [8],
R C2 is a monovalent hydrocarbon group having 1 to 5 carbon atoms in which some or all of the hydrogen atoms have been replaced with chlorine atoms and the remaining hydrogen atoms may be partially or entirely replaced with fluorine atoms.
前記クロロカルボン酸化合物が、pKaが-0.2以上4.5以下の前記クロロカルボン酸、およびその無水物の少なくとも一方を含む、膜形成用組成物の製造方法。 A method for producing the film-forming composition according to claim 15 or 16, comprising the steps of:
The method for producing a film-forming composition includes the chlorocarboxylic acid compound, which contains at least one of the chlorocarboxylic acid having a pKa of -0.2 or more and 4.5 or less, and an anhydride thereof.
前記反応工程を、(III)非プロトン性溶媒中で実施する、膜形成用組成物の製造方法。 A method for producing the film-forming composition according to claim 15 or 16, comprising the steps of:
The method for producing a film-forming composition, wherein the reaction step is carried out in an aprotic solvent (III).
前記反応工程において、前記クロロカルボン酸化合物が、前記クロロカルボン酸を含み、かつ前記クロロカルボン酸無水物を含まない、膜形成用組成物の製造方法。 A method for producing the film-forming composition according to claim 15 or 16, comprising the steps of:
The method for producing a film-forming composition, wherein in the reaction step, the chlorocarboxylic acid compound contains the chlorocarboxylic acid and does not contain the chlorocarboxylic acid anhydride.
前記(I)シリル化剤がシラザン化合物以外である、膜形成用組成物の製造方法。 A method for producing the film-forming composition according to claim 15 or 16, comprising the steps of:
The method for producing a film-forming composition, wherein the silylating agent (I) is other than a silazane compound.
前記反応工程を、不活性雰囲気下で実施する、膜形成用組成物の製造方法。 A method for producing the film-forming composition according to claim 15 or 16, comprising the steps of:
The method for producing a film-forming composition, wherein the reaction step is carried out under an inert atmosphere.
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| WO2017217320A1 (en) * | 2016-06-13 | 2017-12-21 | 富士フイルム株式会社 | Container in which liquid composition is contained and method for storing liquid composition |
| JP2019123860A (en) * | 2018-01-15 | 2019-07-25 | セントラル硝子株式会社 | Drug solution for forming water repellent protective film, and surface treatment method for wafers |
| JP2020512693A (en) * | 2017-03-24 | 2020-04-23 | フジフイルム エレクトロニック マテリアルズ ユー.エス.エー., インコーポレイテッド | Surface treatment method and composition therefor |
| WO2021235476A1 (en) * | 2020-05-21 | 2021-11-25 | セントラル硝子株式会社 | Surface treatment method for semiconductor substrate, and surface treatment agent composition |
| JP2021534570A (en) * | 2018-07-30 | 2021-12-09 | フジフイルム エレクトロニック マテリアルズ ユー.エス.エー., インコーポレイテッド | Surface treatment composition and surface treatment method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017217320A1 (en) * | 2016-06-13 | 2017-12-21 | 富士フイルム株式会社 | Container in which liquid composition is contained and method for storing liquid composition |
| JP2020512693A (en) * | 2017-03-24 | 2020-04-23 | フジフイルム エレクトロニック マテリアルズ ユー.エス.エー., インコーポレイテッド | Surface treatment method and composition therefor |
| JP2019123860A (en) * | 2018-01-15 | 2019-07-25 | セントラル硝子株式会社 | Drug solution for forming water repellent protective film, and surface treatment method for wafers |
| JP2021534570A (en) * | 2018-07-30 | 2021-12-09 | フジフイルム エレクトロニック マテリアルズ ユー.エス.エー., インコーポレイテッド | Surface treatment composition and surface treatment method |
| WO2021235476A1 (en) * | 2020-05-21 | 2021-11-25 | セントラル硝子株式会社 | Surface treatment method for semiconductor substrate, and surface treatment agent composition |
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