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WO2024135510A1 - Multilayer body for liquid packaging materials, and packaging material - Google Patents

Multilayer body for liquid packaging materials, and packaging material Download PDF

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Publication number
WO2024135510A1
WO2024135510A1 PCT/JP2023/044770 JP2023044770W WO2024135510A1 WO 2024135510 A1 WO2024135510 A1 WO 2024135510A1 JP 2023044770 W JP2023044770 W JP 2023044770W WO 2024135510 A1 WO2024135510 A1 WO 2024135510A1
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WO
WIPO (PCT)
Prior art keywords
layer
ethylene
acid
adhesive
heat seal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2023/044770
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French (fr)
Japanese (ja)
Inventor
依那 竹下
正光 新居
貴之 久保田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DIC Corp
Original Assignee
DIC Corp
Dainippon Ink and Chemicals Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DIC Corp, Dainippon Ink and Chemicals Co Ltd filed Critical DIC Corp
Priority to JP2024564731A priority Critical patent/JP7648018B2/en
Publication of WO2024135510A1 publication Critical patent/WO2024135510A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • B65D65/40Applications of laminates for particular packaging purposes

Definitions

  • the present invention relates to a laminate that has excellent aroma retention and is suitable for liquid packaging, and a packaging material that uses said laminate.
  • Packaging materials used for packaging food and daily necessities are usually made of laminates made by bonding together heat-sealable films such as polyethylene film or polypropylene film with resin films with excellent heat resistance and strength such as polyester film or nylon film using an adhesive (Patent Documents 1 and 2).
  • Patent Documents 1 and 2 Heat-sealable films
  • attempts have been made to recycle and reuse packaging materials.
  • it is difficult to separate the resins by type in laminates made by bonding together different types of resin films such as those mentioned above, making them unsuitable for recycling.
  • a laminate for packaging with excellent recyclability could be made by using a biaxially oriented polyolefin film such as oriented polypropylene or oriented polyethylene film on the outer layer side from the contents, and an unoriented polypropylene film or low-density polyethylene film on the inner layer side (sealant film). Since most of the laminate is made up of olefin resin, this type of laminate has excellent recyclability compared to laminates using different types of base materials. However, laminates made by bonding low-polarity films such as olefin-based films have significantly inferior aroma retention compared to laminates using polar films such as PET film. They are not suitable for packaging products that contain fragrances, such as shampoo, conditioner, or dishwashing detergent.
  • the heat resistance of the laminate is low, so heat sealing cannot be performed at a high temperature and the heat sealing time must be short. As a result, the heat seal strength tends to be low, making it unsuitable for packaging liquid products such as shampoo, conditioner, and dishwashing detergent.
  • the present invention was made in consideration of these circumstances, and aims to provide a laminate and liquid packaging material that are excellent in recyclability, aroma retention, and heat seal strength and are suitable for liquid packaging.
  • the present invention relates to a laminate for liquid packaging, which includes a stretched polyethylene film, an ethylene-based heat seal layer having a thickness of 45 ⁇ m to 250 ⁇ m, a coating layer disposed between the stretched polyethylene film and the heat seal layer, and an adhesive layer disposed between the stretched polyethylene film and the ethylene-based heat seal layer, the coating layer being a cured coating film of a coating agent containing a polyester polyol having a skeleton derived from an ortho-oriented aromatic carboxylic acid and a polyisocyanate, and the adhesive layer being a cured coating film of a coating agent containing a polyester polyol having a skeleton derived from an ortho-oriented aromatic carboxylic acid and a polyisocyanate, and a liquid packaging material obtained using the same.
  • the laminate of the present invention can provide a laminate and packaging material that is highly recyclable and suitable for packaging liquid packaging materials.
  • oriented polyolefin films include high density polyethylene film (HDPE), uniaxially oriented polyethylene film (MDOPE), and biaxially oriented polyethylene film (BOPE).
  • HDPE high density polyethylene film
  • MDOPE uniaxially oriented polyethylene film
  • BOPE biaxially oriented polyethylene film
  • the stretched polyethylene film may contain additives as necessary.
  • plastic compounding agents and additives such as lubricants, crosslinking agents, antioxidants, UV absorbers, light stabilizers, fillers, reinforcing agents, antistatic agents, and pigments can be added for the purpose of improving or modifying processability, heat resistance, weather resistance, mechanical properties, dimensional stability, oxidation resistance, slipperiness, release properties, flame retardancy, mold resistance, electrical properties, strength, etc.
  • the amount of additives added is adjusted to a range that does not affect other performance properties.
  • the stretched polyethylene film may be surface-treated. This can improve adhesion to adjacent layers.
  • the method of surface treatment is not particularly limited, and examples include physical treatments such as corona discharge treatment, ozone treatment, low-temperature plasma treatment using oxygen gas and/or nitrogen gas, and glow discharge treatment, as well as chemical treatments such as oxidation treatment using chemicals.
  • the thickness of the stretched polyethylene film can be adjusted as appropriate depending on the purpose, but from the perspective of the balance between mechanical strength and processability, it is preferably 7 ⁇ m to 300 ⁇ m. More preferably, it is 15 ⁇ m to 100 ⁇ m.
  • the ethylene-based heat seal layer is made of an ethylene-based resin and has a heat sealability of melting and fusing with each other by heat.
  • polyethylene resins such as low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), very low-density polyethylene (VLDPE), and ethylene-propylene copolymers, ethylene-vinyl acetate copolymers (EVA), ethylene-methyl methacrylate copolymers (EMMA), ethylene-ethyl acrylate copolymers (EEA), ethylene-methyl acrylate (EMA) copolymers, ethylene-ethyl acrylate-maleic anhydride copolymers (E-EA-MAH), ethylene-acrylic acid copolymers (EAA), and ethylene-methacrylic acid copolymers (EMAA), and further ionomers of ethylene-acrylic acid copolymers, ionomers
  • low density polyethylene LDPE
  • linear low density polyethylene LLDPE
  • very low density polyethylene VLDPE
  • ethylene-propylene copolymers are preferably used, since they can easily ensure suitable heat sealability even when thin, have high adhesion to other resin layers, including the first cyclic polyolefin resin layer described below, and tend to improve film formation stability when co-extruded with said layer, with linear low density polyethylene (LLDPE) and ethylene-propylene copolymers being particularly preferred.
  • the LDPE may be a branched low-density polyethylene obtained by high-pressure radical polymerization, preferably a branched low-density polyethylene obtained by homopolymerizing ethylene by high-pressure radical polymerization.
  • the preferred LLDPE is one that is produced by copolymerizing ethylene monomer as the main component with ⁇ -olefins such as butene-1, hexene-1, octene-1, and 4-methylpentene as comonomers using a low-pressure radical polymerization method that uses a single-site catalyst.
  • the comonomer content in the LLDPE is preferably in the range of 0.5 to 20 mol%, and more preferably in the range of 1 to 18 mol%.
  • Single-site catalysts include various single-site catalysts, such as metallocene catalyst systems that combine metallocene compounds of transition metals of Group IV or V of the periodic table with organoaluminum compounds and/or ionic compounds.
  • single-site catalysts have uniform active sites, and therefore the molecular weight distribution of the resulting resin is sharper than that of multi-site catalysts, which have non-uniform active sites. This means that there is less precipitation of low molecular weight components when the film is formed, and the resulting resin has excellent physical properties such as stable seal strength and excellent blocking resistance, making them preferable.
  • the density of the ethylene resin is preferably 0.880 to 0.970 g/cm 3. If the density is within this range, the film has appropriate rigidity, and mechanical strength such as heat seal strength and pinhole resistance is excellent, and the film formability and extrusion suitability are improved.
  • the melting point is generally preferably in the range of 60 to 130°C, more preferably 70 to 120°C. If the melting point is within this range, the processing stability and co-extrusion processability with the first cyclic polyolefin resin layer described later are improved. Furthermore, since the film has flexibility, the pinhole resistance is also good.
  • the MFR (190°C, 21.18N) of the ethylene resin is preferably 2 to 20 g/10 min, more preferably 3 to 10 g/10 min. If the MFR is within this range, the extrusion moldability of the film is improved.
  • the thickness of the ethylene-based heat seal layer is 45 ⁇ m or more and 250 ⁇ m or less. This allows for a laminate with excellent heat seal strength and resistance to contents.
  • the thickness of the ethylene-based heat seal layer is more preferably 60 ⁇ m or more, 70 ⁇ m or more, and 230 ⁇ m or less, and 210 ⁇ m or less.
  • the adhesive layer is a cured coating of a two-component curing adhesive, and is disposed between the stretched polyethylene film and the ethylene-based heat seal layer.
  • the two-component curing adhesive used in the present invention contains a polyol composition (X1) containing a polyester polyol (A) and a polyisocyanate composition (Y1) containing a polyisocyanate (B).
  • the polyester polyol (A) is a reaction product of a monomer composition (A') containing a polycarboxylic acid and a polyhydric alcohol, and includes at least one of the following: polyester polyol (A1) obtained by polycondensation of a polycarboxylic acid containing an ortho-oriented aromatic polycarboxylic acid with a polyhydric alcohol; polyester polyol (A2) having an isocyanuric ring; and polyester polyol (A3) having a polymerizable carbon-carbon double bond.
  • the ortho-oriented polycarboxylic acid used in the synthesis of polyester polyol (A1) includes orthophthalic acid or its anhydride, naphthalene 2,3-dicarboxylic acid or its anhydride, naphthalene 1,2-dicarboxylic acid or its anhydride, anthraquinone 2,3-dicarboxylic acid or its anhydride, and 2,3-anthracene carboxylic acid or its anhydride. These compounds may have a substituent on any carbon atom of the aromatic ring.
  • substituents examples include a chloro group, a bromo group, a methyl group, an ethyl group, an i-propyl group, a hydroxyl group, a methoxy group, an ethoxy group, a phenoxy group, a methylthio group, a phenylthio group, a cyano group, a nitro group, an amino group, a phthalimido group, a carboxyl group, a carbamoyl group, an N-ethylcarbamoyl group, a phenyl group, or a naphthyl group.
  • the polycarboxylic acid used in the synthesis of polyester polyol (A1) may contain a polycarboxylic acid other than an ortho-oriented polycarboxylic acid.
  • polycarboxylic acids other than the ortho-oriented polycarboxylic acid include aliphatic polycarboxylic acids such as succinic acid, adipic acid, azelaic acid, sebacic acid, and dodecane dicarboxylic acid; unsaturated bond-containing polycarboxylic acids such as maleic anhydride, maleic acid, and fumaric acid; alicyclic polycarboxylic acids such as 1,3-cyclopentane dicarboxylic acid and 1,4-cyclohexane dicarboxylic acid; terephthalic acid, isophthalic acid, pyromellitic acid, trimellitic acid, 1,4-naphthalene dicarboxylic acid, 2,5-naphthalene dicarboxylic acid, 2,6-naphthalene dicarboxylic acid
  • the polycarboxylic acid contains a polycarboxylic acid other than an ortho-oriented polycarboxylic acid, it is preferable that the proportion of the ortho-oriented polycarboxylic acid in the total amount of the polycarboxylic acid is 50 to 100 mass%.
  • the polyhydric alcohol used in the synthesis of polyester polyol (A1) preferably contains at least one selected from the group consisting of ethylene glycol, propylene glycol, butylene glycol, neopentyl glycol, glycerin, trimethylolethane, trimethylolpropane, and cyclohexanedimethanol, and more preferably contains at least one selected from ethylene glycol and glycerin.
  • the amount of these polyhydric alcohols in the polyhydric alcohols that are the raw materials for polyester polyol (A1) is preferably 20 mass% or more. The total amount may be these polyhydric alcohols.
  • the polyhydric alcohol may be used in combination with other polyhydric alcohols than those mentioned above.
  • the polyhydric alcohol include aliphatic diols such as 1,5-pentanediol, 3-methyl-1,5-pentanediol, 1,6-hexanediol, methylpentanediol, dimethylbutanediol, butylethylpropanediol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, and tripropylene glycol; trihydric or higher polyhydric alcohols such as tris(2-hydroxyethyl)isocyanurate, 1,2,4-butanetriol, pentaerythritol, and dipentaerythritol; hydroquinone, resorcinol, catechol, naphthalenediol, biphenol, bisphenol A, hisphenol F, and tetramethylbiphenol; ethylene oxide-ex
  • polyester polyol (A1) has three or more hydroxyl groups (for convenience, referred to as polyester polyol (a1)), some of the hydroxyl groups may be modified with acid groups.
  • polyester polyols are also referred to as polyester polyols (A1') below.
  • the polyester polyol (A1') is obtained by reacting the polyester polyol (a1) with a polycarboxylic acid or its acid anhydride.
  • the ratio of hydroxyl groups modified with the polycarboxylic acid is preferably 1/3 or less of the hydroxyl groups in the polyester polyol (a1).
  • polycarboxylic acids used for modification include, but are not limited to, succinic anhydride, maleic acid, fumaric acid, 1,2-cyclohexanedicarboxylic anhydride, 4-cyclohexene-1,2-dicarboxylic anhydride, 5-norbornene-2,3-dicarboxylic anhydride, phthalic anhydride, 2,3-naphthalenedicarboxylic anhydride, trimellitic anhydride, oleic acid, and sorbic acid.
  • the polyester polyol (A2) can be obtained, for example, by reacting a triol having an isocyanuric ring with a polycarboxylic acid including an ortho-oriented aromatic polycarboxylic acid and a polyhydric alcohol.
  • triols having an isocyanuric ring include alkylene oxide adducts of isocyanuric acid such as 1,3,5-tris(2-hydroxyethyl)isocyanuric acid and 1,3,5-tris(2-hydroxypropyl)isocyanuric acid.
  • the ortho-oriented aromatic polycarboxylic acid, polycarboxylic acid, and polyhydric alcohol can be the same as those used for the polyester polyol (A1).
  • triol compound having an isocyanuric ring it is preferable to use 1,3,5-tris(2-hydroxyethyl)isocyanuric acid or 1,3,5-tris(2-hydroxypropyl)isocyanuric acid.
  • ortho-oriented aromatic polycarboxylic acid it is preferable to use orthophthalic anhydride.
  • polyhydric alcohol it is preferable to use ethylene glycol.
  • the proportion of triol having an isocyanuric ring in the polyhydric alcohol that is the raw material for polyester polyol (A2) is preferably 10% by mass or more. There is no particular upper limit, but from the viewpoint of coating suitability, it is preferably 80% by mass or less.
  • Polyester polyol (A3) is obtained by using components having polymerizable carbon-carbon double bonds as polyvalent carboxylic acids and polyhydric alcohols.
  • polyvalent carboxylic acids having a polymerizable carbon-carbon double bond examples include maleic anhydride, maleic acid, fumaric acid, 4-cyclohexene-1,2-dicarboxylic acid and its acid anhydride, 3-methyl-4-cyclohexene-1,2-dicarboxylic acid and its acid anhydride, etc. It is presumed that the smaller the number of carbon atoms, the less the molecular chain becomes flexible and the less oxygen permeable it is, so maleic anhydride, maleic acid, and fumaric acid are preferred.
  • An example of the polyhydric alcohol having a polymerizable carbon-carbon double bond is 2-butene-1,4-diol.
  • polycarboxylic acids and polyhydric alcohols not having a polymerizable carbon-carbon double bond may be used in combination.
  • polycarboxylic acids and polyhydric alcohols the same ones as those used for polyester polyols (A1) and (A2) can be used.
  • the polycarboxylic acid it is preferable to use at least one selected from the group consisting of succinic acid, 1,3-cyclopentanedicarboxylic acid, orthophthalic acid, orthophthalic anhydride, and isophthalic acid, and it is more preferable to use at least one orthophthalic acid and its anhydride.
  • polyhydric alcohol it is preferable to use at least one selected from the group consisting of ethylene glycol, propylene glycol, butylene glycol, neopentyl glycol, and cyclohexanedimethanol, and it is more preferable to use ethylene glycol.
  • the hydroxyl value of polyester polyol (A) is preferably 1 mgKOH/g or more and 350 mgKOH/g or less.
  • the acid value is preferably 200 mgKOH/g or less.
  • the hydroxyl value of polyester polyol (A) can be measured by the hydroxyl value measurement method described in JIS-K0070, and the acid value can be measured by the acid value measurement method described in JIS-K0070.
  • the number average molecular weight of polyester polyol (A) is particularly preferably 300 to 5000, since this provides a crosslinking density that provides an excellent balance between adhesion and aroma retention.
  • the number average molecular weight is more preferably 350 to 3000.
  • the number average molecular weight is calculated from the obtained hydroxyl value and the number of functional groups of the designed hydroxyl group.
  • the glass transition temperature of the polyester polyol (A) is preferably -30°C or higher and 80°C or lower, more preferably 0°C or higher and 60°C or lower, and even more preferably 25°C or higher and 60°C or lower, in order to achieve a balance between adhesion to the substrate and aroma retention.
  • the polyester polyol (A) may be a polyester polyurethane polyol in which the polyester polyol has been subjected to urethane elongation by reacting with a diisocyanate compound to give a number average molecular weight of 1,000 to 15,000.
  • the urethane-elongated polyester polyol contains a certain amount of molecular weight components and urethane bonds, so it has excellent initial cohesive strength and is an excellent adhesive for lamination.
  • the polyisocyanate composition (Y1) contains an isocyanate compound (B).
  • the isocyanate compound (B) a conventionally known compound can be used without any particular limitation.
  • the isocyanate compound (B) include tetramethylene diisocyanate, hexamethylene diisocyanate, toluene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, isophorone diisocyanate, or trimers of these isocyanate compounds, and adducts obtained by reacting an excess amount of these isocyanate compounds with low molecular weight active hydrogen compounds such as ethylene glycol, propylene glycol, metaxylylene alcohol, 1,3-bishydroxyethylbenzene, 1,4-bishydroxyethylbenzene, trimethylolpropane, glycerol, pen
  • blocked isocyanates may be used as the isocyanate compound.
  • isocyanate blocking agents include phenols such as phenol, thiophenol, methylthiophenol, ethylthiophenol, cresol, xylenol, resorcinol, nitrophenol, and chlorophenol; oximes such as acetoxime, methylethylketoxime, and cyclohexanone oxime; alcohols such as methanol, ethanol, propanol, and butanol; halogen-substituted alcohols such as ethylene chlorohydrin and 1,3-dichloro-2-propanol; tertiary alcohols such as t-butanol and t-pentanol; lactams such as ⁇ -caprolactam, ⁇ -valerolactam, ⁇ -butyrolactam, and ⁇ -propylolactam; and aromatic amines, imides, active methylene compounds
  • isocyanate compounds having a skeleton derived from xylylene diisocyanate, hydrogenated xylylene diisocyanate, toluene diisocyanate, or diphenylmethane diisocyanate, as these provide good aroma retention.
  • Such isocyanate compounds include trimers of diisocyanates, biuret compounds synthesized by reaction with amines, and adduct compounds formed by reaction with alcohols. Compared with trimers and biuret compounds, adduct compounds have better solubility in organic solvents used in solvent-based adhesives, so it is preferable to use adduct compounds when the adhesive is solvent-based.
  • adduct compound adduct compounds formed by reaction with an alcohol appropriately selected from the low molecular weight active hydrogen compounds listed above can be used, and among these, adduct compounds with ethylene oxide adducts of trimethylolpropane, glycerol, triethanolamine, and metaxylenediamine are preferred.
  • the polyisocyanate composition (Y1) may contain an epoxy compound.
  • the epoxy compound include diglycidyl ether of bisphenol A and its oligomer, diglycidyl ether of hydrogenated bisphenol A and its oligomer, orthophthalic acid diglycidyl ester, isophthalic acid diglycidyl ester, terephthalic acid diglycidyl ester, p-oxybenzoic acid diglycidyl ester, tetrahydrophthalic acid diglycidyl ester, hexahydrophthalic acid diglycidyl ester, succinic acid diglycidyl ester, adipic acid diglycidyl ester, sebacic acid diglycidyl ester, ethylene glycol diglycidyl ether, and propylene glycol diglycidyl
  • epoxy curing accelerator When an epoxy compound is used, a commonly known epoxy curing accelerator may be added as needed to accelerate curing, provided that the object of the present invention is not impaired.
  • the polyol composition (X1) and the polyisocyanate composition (Y1) are preferably mixed so that the equivalent ratio of the hydroxyl groups contained in the polyol composition (X1) to the isocyanate groups contained in the polyisocyanate composition (Y1) is 1/0.5 to 1/10, and more preferably 1/1 to 1/5. If there is an excess of isocyanate compound, the excess isocyanate compound remaining in the cured coating film of the adhesive may bleed out from the adhesive layer. On the other hand, if there is a shortage of reactive functional groups contained in the polyisocyanate composition (Y1), there may be a shortage of adhesive strength.
  • the adhesive may contain various additives (C) within the range that does not impair the effects of the present invention.
  • an inorganic filler (C1) may be used as such additive (C).
  • the inorganic filler (C1) include silica, alumina, aluminum flakes, glass flakes, etc.
  • a plate-like inorganic compound as the inorganic filler (C1) because it improves adhesive strength, aroma retention, light-shielding properties, etc.
  • the plate-like inorganic compounds include hydrated silicates (such as phyllosilicate minerals), kaolinite-serpentine clay minerals (such as halloysite, kaolinite, endelite, dickite, nacrite, antigorite, chrysotile, etc.), pyrophyllite-talc (such as pyrophyllite, talc, keroli), smectite clay minerals (such as montmorillonite, beidellite, nontronite, saponite, hectorite, sauconite, stevensite, etc.), vermiculite clay minerals (such as vermiculite), mica or mica clay minerals (such as muscovite and phlogopite, margarite, tetrasilylic mica, taeniolite, etc.), chlorite (such as cookeite, sudoite, clinochlore, chamosite, nimite, etc.), hydrotalcite
  • the plate-like inorganic compound may be ionic, which has an electric charge between layers, or non-ionic, which has no electric charge.
  • the presence or absence of an electric charge between layers does not have a direct significant effect on the aroma retention of the adhesive layer.
  • ionic plate-like inorganic compounds and inorganic compounds that swell in water are less dispersible in solvent-based adhesives, and increasing the amount added may cause the adhesive to thicken or become thixotropic, reducing suitability for coating. For this reason, it is preferable for the plate-like inorganic compound to be non-ionic, which has no electric charge between layers.
  • the average particle size of the plate-like inorganic compound is not particularly limited, but is preferably 0.1 ⁇ m or more, and more preferably 1 ⁇ m or more, for example. If it is smaller than 0.1 ⁇ m, the detour path for oxygen molecules will not be long, and sufficient improvement in aroma retention cannot be expected. There is no particular upper limit to the average particle size, but if the particle size is too large, defects such as streaks may occur on the coated surface depending on the coating method. For this reason, as an example, the average particle size is preferably 100 ⁇ m or less, and more preferably 20 ⁇ m or less. In this specification, the average particle size of the plate-like inorganic compound refers to the particle size that appears most frequently when the particle size distribution of the plate-like inorganic compound is measured using a light scattering measuring device.
  • the aspect ratio of the plate-like inorganic compound is preferably high in order to improve aroma retention through the oxygen labyrinth effect. Specifically, it is preferably 3 or more, more preferably 10 or more, and most preferably 40 or more.
  • the amount of the plate-like inorganic compound is arbitrary, but as an example, when the total mass of the solid contents of the polyol composition (X1), the polyisocyanate composition (Y1), and the plate-like inorganic compound is 100 mass, the amount of the plate-like inorganic compound is 5 to 50 mass parts.
  • the adhesive may contain a coupling agent (C2).
  • the coupling agent (C2) include a silane coupling agent, a titanate-based coupling agent, an aluminum-based coupling agent, and the like.
  • Silane coupling agents include aminosilanes such as ⁇ -aminopropyltriethoxysilane, ⁇ -aminopropyltrimethoxysilane, N- ⁇ (aminoethyl)- ⁇ -aminopropyltrimethoxysilane, N- ⁇ (aminoethyl)- ⁇ -aminopropyltrimethyldimethoxysilane, and N-phenyl- ⁇ -aminopropyltrimethoxysilane; epoxysilanes such as ⁇ -(3,4-epoxycyclohexyl)ethyltrimethoxysilane, ⁇ -glycidoxypropyltrimethoxysilane, and ⁇ -glycidoxypropyltriethoxysilane; vinylsilanes such as vinyltris( ⁇ -methoxyethoxy)silane, vinyltriethoxysilane, vinyltrimethoxysilane, and ⁇ -methacryloxyprop
  • Titanate coupling agents include, for example, tetraisopropoxytitanium, tetra-n-butoxytitanium, butyl titanate dimer, tetrastearyl titanate, titanium acetylacetonate, titanium lactate, tetraoctylene glycol titanate, titanium lactate, and tetrastearoxytitanium.
  • aluminum-based coupling agents examples include acetoalkoxyaluminum diisopropylate.
  • the adhesive layer may contain a known acid anhydride (C3).
  • acid anhydrides (C3) include phthalic anhydride, succinic anhydride, HET anhydride, hymic anhydride, maleic anhydride, tetrahydrophthalic anhydride, hexahydraphthalic anhydride, tetrabromophthalic anhydride, tetrachlorophthalic anhydride, trimellitic anhydride, pyromellitic anhydride, benzophenotetracarboxylic anhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 5-(2,5-oxotetrahydrofuryl)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride, and styrene-maleic anhydride copolymer.
  • a compound (C4) having an oxygen scavenging function may be added.
  • compounds (C4) having an oxygen scavenging function include low molecular weight organic compounds that react with oxygen, such as hindered phenols, vitamin C, vitamin E, organic phosphorus compounds, gallic acid, and pyrogallol, and transition metal compounds, such as cobalt, manganese, nickel, iron, and copper.
  • the curing reaction can be accelerated by using a catalyst (C5) as necessary.
  • a catalyst (C5) there are no particular limitations on the catalyst (C5) as long as it accelerates the urethane reaction of the polyol composition (X) and the polyisocyanate composition (Y), and examples of the catalyst include metal catalysts, amine catalysts, aliphatic cyclic amide compounds, and titanium chelate complexes.
  • the metal catalyst examples include metal complex, inorganic metal, and organic metal catalysts.
  • the metal complex catalyst include acetylacetonate salts of metals selected from the group consisting of Fe (iron), Mn (manganese), Cu (copper), Zr (zirconium), Th (thorium), Ti (titanium), Al (aluminum), and Co (cobalt), such as iron acetylacetonate, manganese acetylacetonate, copper acetylacetonate, and zirconia acetylacetonate. From the viewpoints of toxicity and catalytic activity, iron acetylacetonate (Fe(acac) 3 ) or manganese acetylacetonate (Mn(acac) 2 ) is preferred.
  • Inorganic metal catalysts include those selected from Sn, Fe, Mn, Cu, Zr, Th, Ti, Al, Co, etc.
  • Organometallic catalysts include organic zinc compounds such as zinc octoate, zinc neodecanoate, and zinc naphthenate; organic tin compounds such as stannous diacetate, stannous dioctoate, stannous dioleate, stannous dilaurate, dibutyltin diacetate, dibutyltin dilaurate, dioctyltin dilaurate, dibutyltin oxide, and dibutyltin dichloride; organic nickel compounds such as nickel octoate and nickel naphthenate; organic cobalt compounds such as cobalt octoate and cobalt naphthenate; organic bismuth compounds such as bismuth octoate, bismuth neodecanoate, and bismuth naphthenate; and titanium compounds such as tetraisopropyloxytitanate, dibutyltitanium dichloride, tetrabutylt
  • Amine catalysts include triethylenediamine, 2-methyltriethylenediamine, quinuclidine, 2-methylquinuclidine, N,N,N',N'-tetramethylethylenediamine, N,N,N',N'-tetramethylpropylenediamine, N,N,N',N",N"-pentamethyldiethylenetriamine, N,N,N',N",N"-pentamethyl-(3-aminopropyl)ethylenediamine, N,N,N',N",N"-pentamethyldipropylenetriamine, N,N,N',N'-tetramethylhexamethylenediamine, bis(2-dimethylaminoethyl)ether, dimethylethanolamine, dimethylisopropanolamine, dimethylaminoethoxyethanol, N,N-dimethyl-N'-(2-hydroxyethyl)ethylenediamine, N,N-dimethyl-N'-(2-hydroxy
  • Examples of aliphatic cyclic amide compounds include ⁇ -valerolactam, ⁇ -caprolactam, ⁇ -enantholactam, ⁇ -capryllactam, and ⁇ -propiolactam.
  • ⁇ -caprolactam is more effective at promoting hardening.
  • Titanium chelate complexes are compounds whose catalytic activity is enhanced by exposure to ultraviolet light, and titanium chelate complexes having an aliphatic or aromatic diketone as a ligand are preferred because of their excellent curing acceleration effect.
  • titanium chelate complexes having an aliphatic or aromatic diketone as a ligand are preferred because of their excellent curing acceleration effect.
  • those having an alcohol with 2 to 10 carbon atoms as a ligand in addition to an aromatic or aliphatic diketone are preferred because the effects of the present invention are more pronounced.
  • the catalyst (C5) can be used alone or in combination of two or more kinds.
  • the amount of catalyst (C5) is preferably 0.001 to 3 parts by mass, and more preferably 0.01 to 2 parts by mass, per 100 parts by mass of the total solid content of the polyol composition (X) and the polyisocyanate composition (Y).
  • the adhesive may contain phosphoric acid (C6).
  • phosphoric acid (C6) include phosphoric acid, pyrophosphoric acid, triphosphoric acid, methyl acid phosphate, ethyl acid phosphate, butyl acid phosphate, dibutyl phosphate, 2-ethylhexyl acid phosphate, bis(2-ethylhexyl) phosphate, isododecyl acid phosphate, butoxyethyl acid phosphate, oleyl acid phosphate, tetracosyl acid phosphate, 2-hydroxyethyl methacrylate acid phosphate, polyoxyethylene alkyl ether phosphate, and the like.
  • the amount of phosphoric acid (C6) is preferably 0.005 to 10% by mass, and more preferably 0.01 to 1% by mass, of the total solid content of the adhesive.
  • the adhesive may contain stabilizers (antioxidants, heat stabilizers, ultraviolet absorbers, etc.), plasticizers, antistatic agents, lubricants, antiblocking agents, colorants, crystal nucleating agents, etc.
  • stabilizers antioxidants, heat stabilizers, ultraviolet absorbers, etc.
  • plasticizers plasticizers
  • antistatic agents antistatic agents
  • lubricants antiblocking agents
  • colorants crystal nucleating agents, etc.
  • the adhesive used in the present invention may be either a solvent-based or solventless type.
  • the solvent-based adhesive refers to a type used in a method in which the adhesive is applied to a substrate, heated in an oven or the like to volatilize the organic solvent in the coating, and then laminated to another substrate, the so-called dry lamination method.
  • the solvent that can be used examples include toluene, xylene, methylene chloride, tetrahydrofuran, methyl acetate, ethyl acetate, n-propyl acetate, n-butyl acetate, acetone, methyl ethyl ketone (MEK), cyclohexanone, toluene, xylol, n-hexane, cyclohexane, etc.
  • Either or both of the polyol composition (X1) and the polyisocyanate composition (Y1) contain the organic solvent described above.
  • the solvent used as a reaction medium during the production of the components of the polyol composition (X1) or the polyisocyanate composition (Y1) may also be used as a diluent during coating.
  • solvent-free adhesive refers to a form used in the so-called non-solvent lamination method, in which the adhesive is applied to a substrate and then laminated to another substrate without going through a process of heating in an oven or the like to volatilize the solvent.
  • Neither the polyol composition (X1) nor the polyisocyanate composition (Y1) contains substantially the above-mentioned organic solvent.
  • the polyol composition (X1) contains substantially no organic solvent.
  • the polyol composition (X1) contains a low molecular weight alcohol
  • the low molecular weight alcohol reacts with the polyisocyanate composition (Y1) to become part of the coating film, so there is no need to volatilize it after application. Therefore, such a form is also treated as a solvent-free adhesive.
  • the adhesive used in the present invention is a solvent-based adhesive
  • the adhesive contains a drying aid (C7).
  • drying aids (C7) include isosorbide, isomannide, isoidide, triacetin, etc., and isosorbide is preferably used.
  • the amount of the drying aid (C7) can be adjusted as appropriate, but as an example, it is 0.5% by mass or more and 50% by mass or less of the adhesive.
  • the adhesive used in the present invention is a solventless type
  • the adhesive contains a reactive diluent (C8).
  • reactive diluents (C8) include isosorbide, isoidide, isomannide, furan diethanol, trans-tetrahydrofuran-3,4-diol, sorbitol, erythritol, etc., and isosorbide is preferably used.
  • the amount of reactive diluent (C8) can be adjusted as appropriate, but as an example, it is 5% by mass or more and 90% by mass or less of the total amount of polyester polyol (A) and reactive diluent (C8), preferably 80% by mass or less, and more preferably 70% by mass or less.
  • the adhesive is a solvent-based adhesive
  • the adhesive is applied to one of the substrates using a roll such as a gravure roll, and the organic solvent is evaporated by heating in an oven or the like, and then the other substrate is laminated to obtain the laminate of the present invention. It is preferable to carry out an aging treatment after lamination.
  • the aging temperature is preferably room temperature to 80°C, and the aging time is preferably 12 to 240 hours.
  • the adhesive When the adhesive is a solventless type, the adhesive, which has been preheated to about 40°C to 100°C, is applied to one of the substrates using a roll such as a gravure roll, and the other substrate is immediately bonded to obtain the laminate of the present invention. It is preferable to carry out an aging treatment after lamination.
  • the aging temperature is preferably room temperature to 70°C, and the aging time is preferably 6 to 240 hours.
  • the amount of adhesive applied is adjusted appropriately.
  • the amount of solids is adjusted to 1 g/ m2 or more and 10 g/ m2 or less, preferably 1 g/ m2 or more and 5 g/m2 or less.
  • the amount of adhesive applied is adjusted to 1 g/ m2 or more and 10 g/ m2 or less, preferably 1 g/ m2 or more and 5 g/ m2 or less.
  • the coating agent used to form the coating layer is a two-component curing type coating agent containing a polyol composition (X2) containing a polyester polyol (D) and a polyisocyanate composition (Y2) containing an isocyanate compound (E).
  • the coating layer is provided between the stretched polyethylene film and the ethylene-based heat seal layer.
  • polyester polyol (D) one having the same skeleton as the polyester polyols (A1) to (A3) (referred to as polyester polyols (D1), (D2), and (D3), respectively) can be used.
  • the hydroxyl value of the polyester polyol (D) is preferably 1 mgKOH/g or more and 350 mgKOH/g or less.
  • the acid value is preferably 200 mgKOH/g or less.
  • the number average molecular weight of polyester polyol (D) is particularly preferably 400 to 5000, since this provides a crosslink density that provides an excellent balance between adhesion to the substrate and aroma retention.
  • the number average molecular weight is more preferably 500 to 2500.
  • the number average molecular weight is calculated from the obtained hydroxyl value and the number of functional groups of the designed hydroxyl group.
  • the glass transition temperature of the polyester polyol (D) is preferably 10°C or higher and 80°C or lower, more preferably 20°C or higher and 60°C or lower, and even more preferably 35°C or higher and 60°C or lower, in view of the balance between adhesion to the substrate and aroma retention.
  • the isocyanate compound (E) the same compounds as those used as the isocyanate compound (B) can be used. It is preferable to use an isocyanate having an aromatic ring or a derivative thereof (isocyanurate, allophanate, biuret, adduct, polyurethane polyisocyanate) (E1). Specific examples of the isocyanate compound (E1) include xylylene diisocyanate, hydrogenated xylylene diisocyanate, toluene diisocyanate, and isocyanate compounds having a skeleton derived from diphenylmethane diisocyanate.
  • the isocyanate compound (E) is a polyurethane polyisocyanate (E2) obtained by reacting at least one selected from polyester polyols (D1), (D2), and (D3) with an isocyanate having an aromatic ring or a derivative thereof (E1) in a ratio in which the equivalent ratio of isocyanate groups to hydroxyl groups [NCO]/[OH] is 1.5 to 5.0.
  • E2 polyurethane polyisocyanate
  • the coating agent used in the present invention may be either solvent-based or solventless, but is preferably a solvent-based coating agent containing an organic solvent (F) capable of diluting (dissolving) the polyester polyol (D).
  • organic solvent (F) include esters such as ethyl acetate, butyl acetate, and cellosolve acetate, ketones such as acetone, methyl ethyl ketone, isobutyl ketone, and cyclohexanone, ethers such as tetrahydrofuran and dioxane, aromatic hydrocarbons such as toluene and xylene, halogenated hydrocarbons such as methylene chloride and ethylene chloride, dimethyl sulfoxide, and dimethyl sulfamide.
  • the organic solvent used as a reaction medium during the production of the components of the polyol composition (X2) or polyisocyanate composition (Y2) may also be used as a diluent during coating. It is preferable to use at least one of esters and ketones.
  • the coating agent used in the present invention is a solvent-based agent
  • it may contain a drying aid (G).
  • the drying aid (G) has the function of promoting the evaporation of the organic solvent (F).
  • the drying aid (F) include isosorbide, isomannide, isoidide, triacetin, and trimethylolpropane. It is preferable to use at least one selected from isosorbide and trimethylolpropane.
  • the organic solvent tends not to evaporate easily from a composition containing a polyester polyol and an organic solvent, but the coating agent using the above-mentioned polyester polyols (D1) to (D3) in particular can form a coating film with excellent gas barrier properties, but due to its excellent gas barrier properties, it tends to easily hinder the evaporation of the organic solvent.
  • the drying aid (G) the organic solvent (F) becomes more easily volatilized in the drying process, the gas barrier coating agent has excellent drying properties, and the organic solvent (F) is less likely to remain in the cured coating film.
  • the drying aid (G) has a hydroxyl group. This allows it to react with the isocyanate compound (E) and be incorporated into the cured coating film, and unlike additives that do not have functional groups, there is no risk of it migrating from the coating layer to other layers over time, and it has little effect on the physical properties of the coating layer over time.
  • the drying process referred to here refers to the process in which the polyol composition (X2) and the polyisocyanate composition (Y2) are mixed, applied to a substrate, and then passed through an oven to volatilize the organic solvent (F) contained in the coating film of the coating agent.
  • the amount of the drying aid (G) is preferably 0.5% by mass or more, and more preferably 1% by mass or more, of the total solid content of the coating agent. From the viewpoint of the blocking resistance of the coating agent, it is preferably 30% by mass or less, and more preferably 10% by mass or less.
  • the coating agent used in the present invention may contain components other than those mentioned above. These components may be contained in either or both of the polyol composition (X2) and the polyisocyanate composition (Y2), or may be prepared separately and mixed immediately before application of the coating agent. Examples of other components (H) include inorganic fillers (H1), antiskinning agents (H2), coupling agents (H3), catalysts (H4), and phosphoric acids (H5).
  • the inorganic filler (H1) the same fillers as those exemplified as the inorganic filler (C1) can be used. From the viewpoint of the balance between the gas barrier properties and the drying properties of the organic solvent (F), the proportion of the inorganic filler (H1) in the total solid content of the polyol composition (X2) and the polyisocyanate composition (Y2) is preferably 0.001 to 50 mass%, and more preferably 0.01 to 40 mass%.
  • an organic solvent that has a higher boiling point than the organic solvent (F) and has high solubility in the polyester polyol (D) is used.
  • the anti-skinning agent (H2) it is possible to prevent the surface of the coating layer from drying out before the organic solvent (F) volatilizes from inside the coating film of the coating agent, thereby preventing the organic solvent (F) from volatilizing.
  • anti-skinning agents include propylene glycol monomethyl ether, ethyl cellosolve, propyl acetate, butyl acetate, etc.
  • the amount of the anti-skinning agent (H2) is preferably 0.1 to 10 parts by mass, and more preferably 1 to 5 parts by mass, per 100 parts by mass of the total amount of the polyol composition (X2) and the polyisocyanate composition (Y2) excluding the anti-skinning agent (H2) (including volatile components such as the organic solvent (F)).
  • the same as those exemplified as the coupling agent (C2) can be used.
  • the catalyst (H4) may be the same as those exemplified as the catalyst (C5), and may be used alone or in combination of two or more.
  • the amount of catalyst (H4) to be added is preferably 0.001 to 3 parts by mass, and more preferably 0.01 to 2 parts by mass, per 100 parts by mass of the total solid content of the polyol composition (X2) and the polyisocyanate composition (Y2).
  • the same phosphoric acid as exemplified as the phosphoric acid (C6) can be used.
  • the amount of the phosphoric acid is preferably 1 ppm or more and 200 ppm or less of the total solid content of the coating agent.
  • the coating agent used in the present invention may contain leveling agents, polymethyl methacrylate organic fine particles, defoamers, anti-sagging agents, wetting and dispersing agents, viscosity adjusters, UV absorbers, metal deactivators, peroxide decomposers, flame retardants, reinforcing agents, plasticizers, lubricants, surface conditioners, rust inhibitors, fluorescent brightening agents, inorganic heat ray absorbers, flame retardants, antistatic agents, dehydrating agents, known and commonly used thermoplastic elastomers, tackifiers, melamine resins, reactive elastomers, etc.
  • the amounts of these additives added are appropriately adjusted within a range that does not impair the desired properties of the coating agent of the present invention.
  • the polyol composition (X2) and the polyisocyanate composition (Y2) are preferably used after adjusting the molar ratio ([NCO]/[OH]) of the isocyanate groups contained in the polyisocyanate composition (Y2) to the hydroxyl groups contained in the polyol composition (X2) to be 0.3 to 6.
  • the coating amount (solid content) of the coating layer can be appropriately adjusted, but is, for example, 1.0 g/m 2 or more and 4.0 g/m 2 or less.
  • the laminate of the present invention may be provided with a printed layer.
  • the printed layer is a layer on which characters, figures, symbols, other desired patterns, etc. are printed using liquid ink.
  • liquid ink is a general term for solvent-based inks used in gravure printing or flexographic printing.
  • the liquid ink may contain resin, colorant, and solvent as essential components, or may be a so-called clear ink that contains resin and solvent and does not substantially contain colorant.
  • the printed layer is provided, for example, on either one side of the stretched polyethylene film directly or via a layer such as a primer layer that has receptivity to liquid ink.
  • the printed layer may be provided on the entire surface of the stretched polyolefin film, or may be provided only on a part of the surface.
  • the resins used in the liquid ink are not particularly limited, and examples include acrylic resin, polyester resin, styrene resin, styrene-maleic acid resin, maleic acid resin, polyamide resin, polyurethane resin, vinyl chloride-vinyl acetate copolymer resin, vinyl chloride-acrylic copolymer resin, ethylene-vinyl acetate copolymer resin, vinyl acetate resin, polyvinyl chloride resin, chlorinated polypropylene resin, cellulose-based resin, epoxy resin, alkyd resin, rosin-based resin, rosin-modified maleic acid resin, ketone resin, cyclized rubber, chlorinated rubber, butyral, petroleum resin, etc., and one or more of these can be used in combination.
  • at least one or two or more selected from polyurethane resin, vinyl chloride-vinyl acetate copolymer resin, and cellulose-based resin are used.
  • Colorants used in liquid inks include inorganic pigments such as titanium oxide, red iron oxide, antimony red, cadmium red, cadmium yellow, cobalt blue, Prussian blue, ultramarine, carbon black, and graphite; organic pigments such as soluble azo pigments, insoluble azo pigments, azo lake pigments, condensed azo pigments, copper phthalocyanine pigments, and condensed polycyclic pigments; and extender pigments such as calcium carbonate, kaolin clay, barium sulfate, aluminum hydroxide, and talc.
  • inorganic pigments such as titanium oxide, red iron oxide, antimony red, cadmium red, cadmium yellow, cobalt blue, Prussian blue, ultramarine, carbon black, and graphite
  • organic pigments such as soluble azo pigments, insoluble azo pigments, azo lake pigments, condensed azo pigments, copper phthalocyanine pigments, and condensed polycyclic pigments
  • the organic solvent used in the liquid ink preferably does not contain aromatic hydrocarbon organic solvents. More specifically, examples of the organic solvents include alcohol organic solvents such as methanol, ethanol, n-propanol, isopropanol, and butanol; ketone organic solvents such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; ester organic solvents such as methyl acetate, ethyl acetate, propyl acetate, and butyl acetate; aliphatic hydrocarbon organic solvents such as n-hexane, n-heptane, and n-octane; and alicyclic hydrocarbon organic solvents such as cyclohexane, methylcyclohexane, ethylcyclohexane, cycloheptane, and cyclooctane. These can be used alone or in combination of two or more.
  • the laminate of the present invention is provided with a heat-resistant coating layer.
  • the heat-resistant coating layer is provided on the stretched polyethylene film directly or via a printed layer.
  • the heat-resistant coating layer is located as the outermost layer from the content, i.e., on the opposite side of the stretched polyethylene film to the side on which the coating layer is applied, and is the layer that comes into contact with the heat seal bar during bag making.
  • the stretched polyethylene film is provided with heat-resistant coating layers on both sides.
  • the heat-resistant coating layer is formed by applying a heat-resistant coating agent to the stretched polyethylene film.
  • heat-resistant coating agents include those containing compounds with a cellulose skeleton, a benzene ring skeleton, an isocyanuric ring skeleton, or an alicyclic skeleton, whose homopolymer glass transition temperature (hereinafter sometimes referred to as Tg) is 100°C or higher.
  • cellulose derivatives such as cellulose nitrate, cellulose acetate, cellulose acetate propionate, and cellulose acetate butyrate
  • polyester resins having a benzene ring derived from phthalic acid, naphthalene dicarboxylic acid, and ethylene oxide (hereinafter sometimes referred to as EO) adducts of bisphenol A, and/or an alicyclic skeleton derived from cyclopentanediol, dimethyloltricyclodecane, and the like
  • aromatic isocyanates such as diphenylmethane diisocyanate, toluene diisocyanate, xylene diisocyanate, and naphthalene diisocyanate
  • alicyclic isocyanates such as isocyanuric diisocyanate and norbornene diisocyanate
  • the coating agent examples include a coating agent containing a compound having a benzene ring and an unsaturated double bond, such as phenoxydiethylene glycol acrylate, and/or a compound having an alicyclic structure and an unsaturated double bond, such as isobornyl acrylate and dicyclopentanyl acrylate, and a radical copolymer such as (meth)acrylate; and a two-component curing coating agent that uses at least one selected from aromatic isocyanates such as diphenylmethane diisocyanate, toluene diisocyanate, xylene diisocyanate, and naphthalene diisocyanate, alicyclic isocyanates such as isophorone diisocyanate and norbornene diisocyanate, derivatives of these isocyanates, and isocyanuric triisocyanate as a curing agent, and is a composition containing a resin having a functional group reactive with an isocyan
  • the heat-resistant coating agent may further contain a resin having a low Tg in consideration of adhesion to the stretched polyethylene film.
  • the total content of the cellulose skeleton, benzene ring skeleton, isocyanuric ring skeleton and alicyclic skeleton is preferably 20 to 90 mass %, more preferably 30 to 80 mass %, of the solid content of the heat-resistant coating agent.
  • the heat-resistant coating agent preferably contains inorganic particles such as alumina, magnesia, titania, zirconia, and silica (quartz, fumed silica, precipitated silica, silicic anhydride, fused silica, crystalline silica, ultrafine amorphous silica, etc.) as aggregates. This allows the formation of a coating layer with better heat resistance.
  • the heat-resistant coating agent preferably contains particles such as boron nitride, aluminum nitride, alumina oxide, titanium oxide, magnesium oxide, zinc oxide, and silicon oxide, which are compounds with excellent thermal conductivity.
  • the inorganic particles may be used alone or in combination.
  • the shape of the silica particles is not particularly limited, and spherical, hollow, porous, rod-like, plate-like, fibrous, or amorphous silica particles can be used.
  • spherical, hollow, porous, rod-like, plate-like, fibrous, or amorphous silica particles can be used.
  • commercially available hollow silica particles such as Silinax manufactured by Nittetsu Mining Co., Ltd. can be used.
  • the primary particle diameter of the inorganic particles is preferably in the range of 5 to 200 nm. If the diameter is 5 nm or more, the inorganic fine particles in the dispersion are well dispersed, and if the diameter is within 200 nm, the strength of the cured product is good. More preferably, it is 10 nm to 100 nm.
  • the amount of inorganic particles blended can be adjusted as appropriate, but as an example, it is 5 to 90% by weight, preferably 20% by mass or more, of the total solid content of the heat-resistant coating agent containing the inorganic particles.
  • the heat-resistant coating agent may contain wax, silicon additives, organic beads, etc., for the purpose of preventing damage to the coating film, preventing blocking during laminate formation, and imparting workability during bag making after the laminate is created.
  • waxes such as amide wax, polypropylene wax, polyethylene wax, paraffin wax, carnauba wax, and rice wax, ethylene oxide (EO) adducts of dimethylsiloxane, silicon additives of modified silicon, and organic beads made of acrylic, nylon, urethane, or epoxy.
  • Heat-resistant coating agents are made by dissolving and dispersing these ingredients in a solvent.
  • solvents include water, aromatic hydrocarbon organic solvents such as toluene, xylene, Solvesso #100, Solvesso #150, etc., aliphatic hydrocarbon organic solvents such as hexane, methylcyclohexane, heptane, octane, decane, etc., and various ester-based organic solvents such as methyl acetate, ethyl acetate, isopropyl acetate, normal propyl acetate, butyl acetate, amyl acetate, ethyl formate, butyl propionate, etc.
  • water-miscible organic solvents include alcohols such as methanol, ethanol, propanol, butanol, and isopropyl alcohol; ketones such as acetone, methyl ethyl ketone, and cyclohexanone; and glycol ethers such as ethylene glycol (mono, di) methyl ether, ethylene glycol (mono, di) ethyl ether, ethylene glycol monopropyl ether, ethylene glycol monoisopropyl ether, monobutyl ether, diethylene glycol (mono, di) methyl ether, diethylene glycol (mono, di) ethyl ether, diethylene glycol monoisopropyl ether, diethylene glycol monobutyl ether, triethylene glycol (mono, di) methyl ether, propylene glycol (mono, di) methyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, and di
  • the laminate of the present invention may include layers other than those described above.
  • an inorganic vapor deposition layer or a coating layer having gas barrier properties may be included as a layer having gas barrier properties.
  • the inorganic vapor deposition layer is a layer having gas barrier properties that prevents the permeation of oxygen gas and water vapor gas, and is a vapor deposition layer made of an inorganic substance or an inorganic oxide.
  • inorganic substances or inorganic oxides include aluminum, alumina, silica, etc., which may be used alone or in combination of two or more types such as binary vapor deposition of silica and alumina.
  • Two or more inorganic vapor deposition layers may be provided. When two or more inorganic vapor deposition layers are provided, each may have the same composition or different compositions.
  • the inorganic vapor deposition layer can be provided on the resin layer by a conventional method.
  • methods for forming the inorganic vapor deposition layer include physical vapor deposition methods (PVD methods) such as vacuum deposition, sputtering, and ion plating, and chemical vapor deposition methods (CVD methods) such as plasma chemical vapor deposition, thermal chemical vapor deposition, and photochemical vapor deposition.
  • the thickness of the inorganic vapor deposition layer is, for example, 1 to 200 nm.
  • the thickness is, for example, 1 to 100 nm
  • the inorganic vapor deposition layer is a silica or alumina vapor deposition layer
  • the thickness is, for example, 1 to 100 nm.
  • the coating layer having gas barrier properties is provided by applying and drying a coating agent containing, for example, a polyvinyl resin having gas barrier properties.
  • a coating agent containing, for example, a polyvinyl resin having gas barrier properties.
  • Such coating agents can be conventionally known, and examples include those containing a vinyl alcohol polymer such as polyvinyl alcohol, ethylene vinyl alcohol, or polyvinyl butyral, and an aqueous solvent.
  • the vinyl alcohol polymer may have reactive functional groups other than hydroxyl groups, such as acetoacetyl groups, carboxyl groups, anionic carboxyl groups, sulfonic acid groups, and anionic sulfonic acid groups. These may be used alone or in combination of two or more types.
  • Aqueous solvents include water, glycols such as ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol, polyethylene glycol, and polypropylene glycol; diols such as butanediol, pentanediol, and hexanediol; glycol esters such as propylene glycol laurate; diethylene glycol ethers such as diethylene glycol monoethyl, diethylene glycol monobutyl, diethylene glycol monohexyl, and carbitol; glycol ethers such as propylene glycol ether, dipropylene glycol ether, and cellosolve including triethylene glycol ether; alcohols such as methanol, ethanol, isopropyl alcohol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, butyl alcohol, and pentyl alcohol; lactones such as sulfolane, esters,
  • the coating agent may further contain a layered inorganic compound, a crosslinking agent capable of reacting with the functional groups of the vinyl alcohol polymer, an inorganic filler, an antifoaming agent, a stabilizer (antioxidant, heat stabilizer, UV absorber, etc.), a plasticizer, an antistatic agent, a lubricant, an antiblocking agent, a colorant, a leveling agent, etc.
  • coating agents can be used to form a coating layer with gas barrier properties. Examples include Exevia (registered trademark) manufactured by Sumitomo Chemical Co., Ltd., SunBar (registered trademark) series manufactured by Sun Chemical Co., Ltd., and Takelac WPB (registered trademark) series manufactured by Mitsui Chemicals, Inc.
  • laminates that include an inorganic vapor deposition layer or a coating layer with gas barrier properties often have sufficient aroma retention due to their effects. Therefore, the present invention is preferably applied to laminates that do not include an inorganic vapor deposition layer or a coating layer with gas barrier properties.
  • laminates that contain a film made of polyester resin for example, often have sufficient aroma retention by themselves. Therefore, it is preferable to apply the present invention to laminates that do not contain these substrates.
  • the film further contains a stretched polyethylene film.
  • the stretched polyethylene film used can be the same as that described above.
  • Suitable examples of the laminate of the present invention include, for example, (1) Stretched polyethylene film/coating layer/printing layer/adhesive layer/ethylene-based heat seal layer (2) Stretched polyethylene film/printing layer/coating layer/adhesive layer/ethylene-based heat seal layer (3) Stretched polyethylene film/coating layer/adhesive layer/ethylene-based heat seal layer (4) Heat-resistant coating layer/stretched polyethylene film/coating layer/printing layer/adhesive layer/ethylene-based heat seal layer (5) Heat-resistant coating layer/stretched polyethylene film/printing layer/coating layer/adhesive layer/ethylene-based heat seal layer (6) Heat-resistant coating layer/stretched polyethylene film/coating layer/adhesive layer/ethylene-based heat seal layer
  • Stretched polyethylene film/coat layer/printed layer/adhesive layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer (8) Stretched polyethylene film/printed layer/coat layer/adhesive layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer (9) Stretched polyethylene film/printed layer/adhesive layer/stretched polyethylene film/coat layer/adhesive layer/ethylene-based heat seal layer (10) Stretched polyethylene film/printed layer/adhesive layer/coat layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer, (11) Stretched polyethylene film/coat layer/adhesive layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer (12) Stretched polyethylene film/adhesive layer/coat layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer (13)
  • heat-resistant coating layer/stretched polyethylene film/coating layer/printing layer/adhesive layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer (15) heat-resistant coating layer/stretched polyethylene film/printing layer/coating layer/adhesive layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer (16) heat-resistant coating layer/stretched polyethylene film/printing layer/adhesive layer/stretched polyethylene film/coating layer/adhesive layer/ethylene-based heat seal layer
  • heat-resistant coating layer/stretched polyethylene film/printing layer/adhesive layer/coating layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer (18) Heat-resistant coating layer/stretched polyethylene film/coating layer/adhesive layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer
  • two adhesive layers are provided as in the above configuration examples (7) to (20), at least one of them may be the above adhesive layer, and it is preferable that both layers are the above adhesive layers.
  • two layers of stretched polyethylene film are included as in the above configuration examples (7) to (20), these may be different types of films or the same type of film.
  • the thicknesses may be approximately the same (meaning that the difference in thickness is within 5 ⁇ m, although there may be differences within the range of manufacturing errors.
  • approximately the same thickness of film or layer means the same thing), or they may be different. It is preferable that the thicknesses of the two layers of stretched polyethylene film are the same, or that the stretched polyethylene film located on the outer side as viewed from the contents when the bag is made is thicker.
  • the difference in thickness between the two layers of stretched polyethylene film is 20 ⁇ m or less.
  • the coating layer is provided on the stretched polyethylene film closer to the ethylene-based heat seal layer as in the configuration examples (9), (10), (12), (13), (16), (17), (19), and (20).
  • the laminate of the present invention is used as a packaging material for liquid products such as liquid soap (hand soap), body soap, shampoo, rinse, conditioner, dishwashing detergent, liquid laundry detergent, fabric softener, sodium bicarbonate electrolytic water, liquid bath additives, body milk, and other liquid products.
  • liquid products such as liquid soap (hand soap), body soap, shampoo, rinse, conditioner, dishwashing detergent, liquid laundry detergent, fabric softener, sodium bicarbonate electrolytic water, liquid bath additives, body milk, and other liquid products.
  • the form of such a packaging material is not particularly limited, but as an example, a so-called standing pouch can be formed by overlapping a front member and a back member, heat-sealing the left and right side edges of the overlapping members to form a side seal portion, folding a bottom member, and heat-sealing the outer peripheral edge of the overlapping member to form a bottom seal portion.
  • At least one of the left and right side edges of the packaging material may be provided with a notch portion for facilitating opening of the packaging material, and may further be subjected to half-cut processing.
  • a means for facilitating pouring of the contents may be provided at one corner of the upper part of the packaging material.
  • Such means include a method of heat-sealing a front member and a back member together to provide a tapered spout that faces diagonally outward and upward, and a method of joining a spout formed by separately molding.
  • the members constituting the packaging material of the present invention all members made of a laminate are manufactured from the laminate of the present invention.
  • the members may all be laminates of the same configuration, or they may be different.
  • the front member and the back member are selected from the above-mentioned laminate configuration examples (1), (2), (4), and (5), and the bottom member is selected from the laminate configuration examples (3) and (6).
  • the film thickness of the stretched polyethylene film in the front member and the back member is approximately the same.
  • the film thickness of the stretched polyethylene film in the bottom member may be approximately the same as the film thickness of the stretched polyethylene film in the front member and the back member, or it may be thinner or thicker.
  • the difference between the film thickness of the stretched polyethylene film in the bottom member and the film thickness of the stretched polyethylene film in the front member and the back member is within 20 ⁇ m.
  • the thickness of the ethylene-based heat seal layer in the front member and the back member is approximately the same.
  • the thickness of the ethylene-based heat seal layer in the bottom member may be approximately the same as the thickness of the heat seal layer in the front member and the back member, or it may be thinner or thicker.
  • the difference between the thickness of the ethylene-based heat seal layer in the bottom member and the thickness of the ethylene-based heat seal layer in the front member and the back member is within 30 ⁇ m.
  • the front member, rear member, and bottom member are all selected from the laminate configuration examples (1), (2), (4), and (5) described above, and may all be made of laminates of the same configuration example or may be different.
  • the film thickness of the stretched polyethylene film in the front member and rear member is approximately the same.
  • the film thickness of the stretched polyethylene film in the bottom member may be approximately the same as the film thickness of the stretched polyethylene film in the front member and rear member, or may be thinner or thicker.
  • the difference between the film thickness of the stretched polyethylene film in the bottom member and the film thickness of the stretched polyethylene film in the front member and rear member is within 20 ⁇ m.
  • the thickness of the ethylene-based heat seal layer in the front member and the back member is approximately the same.
  • the thickness of the ethylene-based heat seal layer in the bottom member may be approximately the same as the thickness of the heat seal layer in the front member and the back member, or it may be thinner or thicker.
  • the difference between the thickness of the ethylene-based heat seal layer in the bottom member and the thickness of the ethylene-based heat seal layer in the front member and the back member is within 30 ⁇ m.
  • the front member, rear member, and bottom member are all selected from the laminate configuration examples (3) and (6) described above. They may all be made of the same laminate configuration example, or they may be different.
  • the film thickness of the stretched polyethylene film in the front member and rear member is approximately the same.
  • the film thickness of the stretched polyethylene film in the bottom member may be approximately the same as the film thickness of the stretched polyethylene film in the front member and rear member, or it may be thinner or thicker.
  • the difference between the film thickness of the stretched polyethylene film in the bottom member and the film thickness of the stretched polyethylene film in the front member and rear member is within 20 ⁇ m.
  • the thickness of the ethylene-based heat seal layer in the front member and the back member is approximately the same.
  • the thickness of the ethylene-based heat seal layer in the bottom member may be approximately the same as the thickness of the heat seal layer in the front member and the back member, or it may be thinner or thicker.
  • the difference between the thickness of the ethylene-based heat seal layer in the bottom member and the thickness of the ethylene-based heat seal layer in the front member and the back member is within 30 ⁇ m.
  • the front member and the back member are selected from the laminate configuration examples (7) to (20) described above, and the bottom member is selected from the laminate configuration examples (1) to (6).
  • the front member and the back member are made of a laminate of the same configuration example.
  • the thickness of the ethylene-based heat seal layer in the front member and the back member is approximately the same.
  • the thickness of the ethylene-based heat seal layer in the bottom member may be approximately the same as the thickness of the heat seal layer in the front member and the back member, or it may be thinner or thicker.
  • the difference between the thickness of the ethylene-based heat seal layer in the bottom member and the thickness of the ethylene-based heat seal layer in the front member and the back member is within 50 ⁇ m.
  • the front member, rear member, and bottom member are all selected from the laminate configuration examples (7) to (20) described above. They may all be made of the same laminate configuration example, or they may all be different. In the fifth embodiment, it is preferable that the front member and rear member are made of a laminate configuration example of the same.
  • the thickness of the ethylene-based heat seal layer in the front member and the back member is approximately the same.
  • the thickness of the ethylene-based heat seal layer in the bottom member may be approximately the same as the thickness of the heat seal layer in the front member and the back member, or it may be thinner or thicker.
  • the difference between the thickness of the ethylene-based heat seal layer in the bottom member and the thickness of the ethylene-based heat seal layer in the front member and the back member is within 50 ⁇ m.
  • Adhesive 1 Polyol composition (X1-1)
  • a polyester reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a Snyder tube, and a condenser was charged with 79.10 parts of ethylene glycol, 74.06 parts of phthalic anhydride, 73.07 parts of adipic acid, and 0.01 parts of titanium tetraisopropoxide, and gradually heated so that the temperature at the top of the rectification tube did not exceed 100 ° C., and the internal temperature was maintained at 220 ° C.
  • polyester polyol having a number average molecular weight of 800.
  • the hydroxyl value was 143.2 mg KOH / g.
  • the obtained polyester polyol was used as a polyol composition (X1-1).
  • Polyisocyanate Composition (Y1-1) In a polyester reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a Snyder tube, and a condenser, 79.27 parts of ethylene glycol, 59.25 parts of phthalic anhydride, 87.68 parts of adipic acid, and 0.02 parts of titanium tetraisopropoxide were charged, and the vessel was gradually heated so that the temperature at the top of the distillation tube did not exceed 100° C., and the internal temperature was maintained at 220° C. When the acid value became 1 mgKOH/g or less, the esterification reaction was terminated, and 0.06 parts of phosphoric acid was added while further heating to 60° C. and stirred for 1 hour, to obtain a polyester intermediate (y1-1) having a number average molecular weight of 850.
  • Adhesive 2 Polyol composition (X1-2)
  • a polyester reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a Snyder tube, and a condenser 20.98 parts of ethylene glycol, 0.12 parts of glycerin, 50.94 parts of 1,3,5-tris(2-hydroxyethyl)isocyanuric acid, and 50.41 parts of phthalic anhydride were charged, and the temperature at the top of the rectification tube was gradually heated so as not to exceed 100°C, and the internal temperature was maintained at 220°C.
  • polyester polyol having a number average molecular weight of 670 was obtained.
  • the hydroxyl value was 230.2 mgKOH/g.
  • the obtained polyester polyol was used as a polyol composition (X1-2).
  • Polyisocyanate composition (Y1-2) In a polyester reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a Snyder tube, and a condenser, 51.06 parts of ethylene glycol and 63.30 parts of phthalic anhydride were charged, and the internal temperature was maintained at 220° C. by gradually heating so that the temperature at the top of the rectification tube did not exceed 100° C. When the acid value became 1 mgKOH/g or less, the esterification reaction was terminated, and 0.01 parts of phosphoric acid were added to obtain a polyester intermediate (y1-2) having a number average molecular weight of 340. The hydroxyl value was 331.0 mgKOH/g.
  • Polyisocyanate Composition (Y1')) 114.00 parts of Millionate MN (a mixture of 4,4'-diphenylmethane diisocyanate and 2,4'-diphenylmethane diisocyanate) was placed in a reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a Snyder tube, a cooling condenser, and a dropping funnel, and stirred while heating to 70°C. 28.16 parts of polypropylene glycol (molecular weight about 400) and 58.44 parts of polypropylene glycol (molecular weight about 1000) were dropped using the dropping funnel over 2 hours, and further stirred for 4 hours to obtain a polyisocyanate composition (Y1').
  • the NCO% measured according to JIS-K1603 was 13.5%.
  • Adhesive 3 was obtained by mixing 50 parts of polyol composition (X1') and 100 parts of polyisocyanate composition (Y1').
  • a coating agent was prepared using 10 parts by mass of polyester polyol (D), 4.3 parts by mass of isosorbide, 16.0 parts of BARRISURF HX (manufactured by IMERYS, kaolin/non-swelling, interlayer nonionic, plate-like, average particle size/1.5 ⁇ m, aspect ratio/approximately 100), 15.0 parts of an XDI-TMP adduct, 23.0 parts of ethyl acetate, 23.0 parts of methyl ethyl ketone, and 1.0 part of propylene glycol monomethyl ether.
  • Example 1 A coating agent was applied to a BOPE film having a thickness of 40 ⁇ m so that the thickness of the dried coating film was 2.0 g/ m2 , and aging was performed for 3 days at 40° C. to obtain a coating layer.
  • Adhesive 1 was applied to the coating layer using a bar coater so that the coating amount was 2.5 g/ m2 (solid content), and the coating layer was laminated with an LLDPE film having a thickness of 60 ⁇ m, followed by aging for 3 days at 40° C. to obtain a laminate of Example 1.
  • Example 2 A coating agent was applied to a BOPE film having a thickness of 40 ⁇ m so that the thickness of the dried coating film was 2.0 g/ m2 , and aging was performed for 3 days at 40° C. to obtain a coating layer.
  • Adhesive 2 was applied to the coating layer using a bar coater so that the coating amount was 3.5 g/ m2 (solid content), and the coating layer was laminated with an LLDPE film having a thickness of 60 ⁇ m, followed by aging for 4 days at 40° C. to obtain a laminate of Example 1.
  • Comparative Example 1 A laminate of Comparative Example 1 was obtained in the same manner as in Example 1, except that Adhesive 3 was used instead of Adhesive 1.
  • Comparative Example 2 A laminate of Comparative Example 2 was obtained in the same manner as in Example 1, except that the formation of the coating layer was omitted.
  • Comparative Example 3 A laminate of Comparative Example 3 was obtained in the same manner as in Comparative Example 2, except that Adhesive 3 was used instead of Adhesive 1.
  • Comparative Example 4 A laminate of Comparative Example 4 was obtained in the same manner as in Example 2, except that Adhesive 3 was used instead of Adhesive 2.
  • the laminates produced in the examples and comparative examples were cut into 10 cm x 10 cm pieces, and the LLDPE films were placed facing each other and heat-sealed by a heat sealer at 180°C, 0.1 MPa, and 1 second to heat-seal the LLDPE films.
  • a PET film was placed between the laminate and the heat seal bar so that the laminate and the heat seal bar would not come into direct contact with each other.
  • Both ends of a sample cut out from this piece with a width of 15 mm were fixed to a tensile tester and measured in tensile mode (tensile speed: 300 mm/min). Five measurements were taken under the same measurement conditions, and the average was taken as the heat seal strength.
  • the unit is N/15 mm.
  • the obtained laminate was cut into 12 cm x 30 cm.
  • the long side of the film was folded in half, and two sides were heat-sealed at 180 ° C, 0.1 MPa, and 1 second, after which 5 g of contents was placed in, and the remaining side was heat-sealed under the same conditions to seal in a three-sided seal type.
  • a PET film was interposed between the laminate and the heat seal bar so that the laminate and the heat seal bar would not come into direct contact. After leaving this bag at 50 ° C for 4 weeks, it was opened and the contents were wiped off.
  • the obtained laminate was cut into 7 cm x 16 cm.
  • the long side of the film was folded in half, and two sides were heat-sealed at 160°C for 1 second, after which 5 g of contents was placed in the bag, and the remaining side was heat-sealed to form a three-sided seal.
  • the bag was immediately placed in a mayonnaise bottle (M-70) manufactured by Kakuyo Glass Co., Ltd., and sealed, and stored for three days at a temperature of 40°C and a relative humidity of 60%.
  • M-70 mayonnaise bottle manufactured by Kakuyo Glass Co., Ltd.

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Abstract

The present invention provides: a multilayer body which has excellent recyclability, aroma retention properties and heat seal strength, while being suitable for liquid packaging materials; and a liquid packaging material. The present invention provides a multilayer body for liquid packaging materials, the multilayer body comprising a stretched polyethylene film, an ethylene-based heat seal layer that has a film thickness of 45 µm to 250 µm, a coat layer that is disposed between the stretched polyethylene film and the heat seal layer, and an adhesion layer that is disposed between the stretched polyethylene film and the ethylene-based heat seal layer, wherein: the coat layer is a cured coating film of a coating agent which contains a polyisocyanate and a polyester polyol that comprises a skeleton derived from an ortho-directing aromatic carboxylic acid; and the adhesive layer is a cured coating film of a coating agent which contains a polyisocyanate and a polyester polyol that comprises a skeleton derived from an ortho-directing aromatic carboxylic acid.

Description

液体包材用積層体、包装材Laminated bodies for liquid packaging materials, packaging materials

 本発明は、保香性に優れ、液体包材用に適した積層体、当該積層体を用いた包装材に関する。 The present invention relates to a laminate that has excellent aroma retention and is suitable for liquid packaging, and a packaging material that uses said laminate.

 食品や日用品の包装に用いられる包装材料は通常、ポリエチレンフィルムやポリプロピレンフィルムといったヒートシール性のフィルムと、ポリエステルフィルムやナイロンフィルムとった耐熱性および強度に優れる樹脂フィルムとを、接着剤を用いて貼り合わせた積層体からなる(特許文献1、2)。一方近年、循環型社会の構築を求める声の高まりとともに、包装材料をリサイクルして使用することが試みられている。しかしながら、上記のような異種の樹脂フィルムを貼り合わせた積層体では種類ごとに樹脂を分離することが難しく、リサイクルに適さない。 Packaging materials used for packaging food and daily necessities are usually made of laminates made by bonding together heat-sealable films such as polyethylene film or polypropylene film with resin films with excellent heat resistance and strength such as polyester film or nylon film using an adhesive (Patent Documents 1 and 2). Meanwhile, in recent years, with the growing demand for building a recycling-oriented society, attempts have been made to recycle and reuse packaging materials. However, it is difficult to separate the resins by type in laminates made by bonding together different types of resin films such as those mentioned above, making them unsuitable for recycling.

特開2014-004799号公報JP 2014-004799 A 特開2004-238050号公報JP 2004-238050 A

 リサイクル性に優れた包材用の積層体としては、内容物から見て外層側に延伸ポリプロピレンや延伸ポリエチレンフィルム等の二軸延伸ポリオレフィンフィルムを用い、内層側(シーラントフィルム)として未延伸ポリプロピレンフィルムや低密度ポリエチレンフィルム等を用いることが考えられる。このような積層体は、積層体全体の殆どをオレフィン樹脂が占めるため、異種の基材を用いた積層体に比べてリサイクル性に優れる一方、オレフィン系フィルムのような低極性フィルムを貼り合わせた積層体は、PETフィルムのような極性フィルムを用いた積層体と比べて保香性が相当に劣る。シャンプーやコンディショナー、食器洗い用の洗剤といった、香料を含む製品の包装には適さない。 A laminate for packaging with excellent recyclability could be made by using a biaxially oriented polyolefin film such as oriented polypropylene or oriented polyethylene film on the outer layer side from the contents, and an unoriented polypropylene film or low-density polyethylene film on the inner layer side (sealant film). Since most of the laminate is made up of olefin resin, this type of laminate has excellent recyclability compared to laminates using different types of base materials. However, laminates made by bonding low-polarity films such as olefin-based films have significantly inferior aroma retention compared to laminates using polar films such as PET film. They are not suitable for packaging products that contain fragrances, such as shampoo, conditioner, or dishwashing detergent.

 また積層体全体の殆どをオレフィン樹脂が占める場合、積層体の耐熱性が低いため、ヒートシール時にあまり高温でヒートシールすることができず、ヒートシールにかけられる時間も短くならざるを得ない。結果として、ヒートシール強度が低くなりやすく、シャンプーやコンディショナー、食器洗い用の洗剤といった、液体製品の包装に適さない。 Also, when most of the laminate is made up of olefin resin, the heat resistance of the laminate is low, so heat sealing cannot be performed at a high temperature and the heat sealing time must be short. As a result, the heat seal strength tends to be low, making it unsuitable for packaging liquid products such as shampoo, conditioner, and dishwashing detergent.

 本発明はこのような事情に鑑み為されたものであって、リサイクル性、保香性、ヒートシール強度に優れ、液体包材用に適した積層体、液体包装材を提供することを目的とする。 The present invention was made in consideration of these circumstances, and aims to provide a laminate and liquid packaging material that are excellent in recyclability, aroma retention, and heat seal strength and are suitable for liquid packaging.

 本発明は、延伸ポリエチレンフィルムと、膜厚が45μm以上250μmであるエチレン系ヒートシール層と、延伸ポリエチレンフィルムと前記ヒートシール層との間に配置されたコート層と、延伸ポリエチレンフィルムとエチレン系ヒートシール層との間に配置された接着層とを含み、コート層がオルト配向性芳香族カルボン酸由来の骨格を含むポリエステルポリオールとポリイソシアネートを含むコート剤の硬化塗膜であり、接着層がオルト配向性芳香族カルボン酸由来の骨格を含むポリエステルポリオールとポリイソシアネートを含むコート剤の硬化塗膜である液体包材用積層体、これを用いて得られる液体用包装材に関する。 The present invention relates to a laminate for liquid packaging, which includes a stretched polyethylene film, an ethylene-based heat seal layer having a thickness of 45 μm to 250 μm, a coating layer disposed between the stretched polyethylene film and the heat seal layer, and an adhesive layer disposed between the stretched polyethylene film and the ethylene-based heat seal layer, the coating layer being a cured coating film of a coating agent containing a polyester polyol having a skeleton derived from an ortho-oriented aromatic carboxylic acid and a polyisocyanate, and the adhesive layer being a cured coating film of a coating agent containing a polyester polyol having a skeleton derived from an ortho-oriented aromatic carboxylic acid and a polyisocyanate, and a liquid packaging material obtained using the same.

 本発明の積層体によれば、リサイクル性、液体包材の包装用に好適な積層体、包装材を得ることができる。 The laminate of the present invention can provide a laminate and packaging material that is highly recyclable and suitable for packaging liquid packaging materials.

<積層体>
(延伸ポリエチレンフィルム)
 延伸ポリオレフィンフィルムとしては、高密度ポリエチレンフィルム(HDPE)、一軸延伸ポリエチレンフィルム(MDOPE)、二軸延伸ポリエチレンフィルム(BOPE)等が挙げられる。
<Laminate>
(Stretched polyethylene film)
Examples of oriented polyolefin films include high density polyethylene film (HDPE), uniaxially oriented polyethylene film (MDOPE), and biaxially oriented polyethylene film (BOPE).

 延伸ポリエチレンフィルムは、必要に応じて添加剤が含んでいてもよい。具体的には、加工性、耐熱性、耐候性、機械的性質、寸法安定性、抗酸化性、滑り性、離型性、難燃性、抗カビ性、電気的特性、強度等を改良、改質する目的で、滑剤、架橋剤、酸化防止剤、紫外線吸収剤、光安定剤、充填剤、補強剤、帯電防止剤、顔料等のプラスチック配合剤や添加剤等を添加することができる。添加剤の添加量は、他の性能に影響を与えない範囲で調整する。 The stretched polyethylene film may contain additives as necessary. Specifically, plastic compounding agents and additives such as lubricants, crosslinking agents, antioxidants, UV absorbers, light stabilizers, fillers, reinforcing agents, antistatic agents, and pigments can be added for the purpose of improving or modifying processability, heat resistance, weather resistance, mechanical properties, dimensional stability, oxidation resistance, slipperiness, release properties, flame retardancy, mold resistance, electrical properties, strength, etc. The amount of additives added is adjusted to a range that does not affect other performance properties.

 延伸ポリエチレンフィルムには、表面処理が施されていてもよい。これにより、隣接する層との密着性を向上することができる。表面処理の方法は特に限定されず、例えば、コロナ放電処理、オゾン処理、酸素ガス及び/ 又は窒素ガス等を用いた低温プラズマ処理、グロー放電処理等の物理的処理、並びに化学薬品を用いた酸化処理等の化学的処理が挙げられる。 The stretched polyethylene film may be surface-treated. This can improve adhesion to adjacent layers. The method of surface treatment is not particularly limited, and examples include physical treatments such as corona discharge treatment, ozone treatment, low-temperature plasma treatment using oxygen gas and/or nitrogen gas, and glow discharge treatment, as well as chemical treatments such as oxidation treatment using chemicals.

 延伸ポリエチレンフィルムの膜厚は目的に応じて適宜調整され得るが、機械的強度と加工性のバランスから、7μm~300μmであることが好ましい。より好ましくは15μm~100μmである。 The thickness of the stretched polyethylene film can be adjusted as appropriate depending on the purpose, but from the perspective of the balance between mechanical strength and processability, it is preferably 7 μm to 300 μm. More preferably, it is 15 μm to 100 μm.

(エチレン系ヒートシール層)
 エチレン系ヒートシール層は、エチレン系樹脂からなり、熱によって溶融し相互に融着するヒートシール性を有する。具体例としては、低密度ポリエチレン(LDPE)、線状低密度ポリエチレン(LLDPE)、超低密度ポリエチレン(VLDPE)、エチレン-プロピレン共重合体等のポリエチレン樹脂や、エチレン-酢酸ビニル共重合体(EVA)、エチレン-メチルメタアクリレート共重合体(EMMA)、エチレン-エチルアクリレート共重合体(EEA)、エチレン-メチルアクリレート(EMA)共重合体、エチレン-エチルアクリレート-無水マレイン酸共重合体(E-EA-MAH)、エチレン-アクリル酸共重合体(EAA)、エチレン-メタクリル酸共重合体(EMAA)等のエチレン系共重合体;更にはエチレン-アクリル酸共重合体のアイオノマー、エチレン-メタクリル酸共重合体のアイオノマー等が挙げられ、単独でも、2種以上を混合して使用しても良い。
(Ethylene-based heat seal layer)
The ethylene-based heat seal layer is made of an ethylene-based resin and has a heat sealability of melting and fusing with each other by heat. Specific examples include polyethylene resins such as low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), very low-density polyethylene (VLDPE), and ethylene-propylene copolymers, ethylene-vinyl acetate copolymers (EVA), ethylene-methyl methacrylate copolymers (EMMA), ethylene-ethyl acrylate copolymers (EEA), ethylene-methyl acrylate (EMA) copolymers, ethylene-ethyl acrylate-maleic anhydride copolymers (E-EA-MAH), ethylene-acrylic acid copolymers (EAA), and ethylene-methacrylic acid copolymers (EMAA), and further ionomers of ethylene-acrylic acid copolymers, ionomers of ethylene-methacrylic acid copolymers, and the like, which may be used alone or in combination of two or more kinds.

 なかでも、薄肉でも好適なヒートシール性を確保しやすく、また、後述する第一の環状ポリオレフィン系樹脂層をはじめとする他の樹脂層との接着性が高く、該層と共押出した際、製膜安定性を向上させやすいことから低密度ポリエチレン(LDPE)、線状低密度ポリエチレン(LLDPE)、超低密度ポリエチレン(VLDPE)エチレン-プロピレン共重合体を好ましく使用でき、線状低密度ポリエチレン(LLDPE)、エチレン-プロピレン共重合体が特に好ましい。 Among these, low density polyethylene (LDPE), linear low density polyethylene (LLDPE), very low density polyethylene (VLDPE) and ethylene-propylene copolymers are preferably used, since they can easily ensure suitable heat sealability even when thin, have high adhesion to other resin layers, including the first cyclic polyolefin resin layer described below, and tend to improve film formation stability when co-extruded with said layer, with linear low density polyethylene (LLDPE) and ethylene-propylene copolymers being particularly preferred.

 LDPEとしては高圧ラジカル重合法で得られる分岐状低密度ポリエチレンであれば良く、好ましくは高圧ラジカル重合法によりエチレンを単独重合した分岐状低密度ポリエチレンである。 The LDPE may be a branched low-density polyethylene obtained by high-pressure radical polymerization, preferably a branched low-density polyethylene obtained by homopolymerizing ethylene by high-pressure radical polymerization.

 LLDPEとしては、シングルサイト触媒を用いた低圧ラジカル重合法により、エチレン単量体を主成分として、これにコモノマーとしてブテン-1、ヘキセン-1、オクテン-1、4-メチルペンテン等のα-オレフィンを共重合したものを好ましく使用できる。LLDPE中のコモノマー含有率としては、0.5~20モル%の範囲であることが好ましく、1~18モル%の範囲であることがより好ましい。 The preferred LLDPE is one that is produced by copolymerizing ethylene monomer as the main component with α-olefins such as butene-1, hexene-1, octene-1, and 4-methylpentene as comonomers using a low-pressure radical polymerization method that uses a single-site catalyst. The comonomer content in the LLDPE is preferably in the range of 0.5 to 20 mol%, and more preferably in the range of 1 to 18 mol%.

 シングルサイト触媒としては、周期律表第IV又はV族遷移金属のメタロセン化合物と、有機アルミニウム化合物及び/又はイオン性化合物の組合せ等のメタロセン触媒系などの種々のシングルサイト触媒が挙げられる。また、シングルサイト触媒は活性点が均一であるため、活性点が不均一なマルチサイト触媒と比較して、得られる樹脂の分子量分布がシャープになるため、フィルムに成膜した際に低分子量成分の析出が少なく、シール強度の安定性や耐ブロッキング適性に優れた物性の樹脂が得られるので好ましい。 Single-site catalysts include various single-site catalysts, such as metallocene catalyst systems that combine metallocene compounds of transition metals of Group IV or V of the periodic table with organoaluminum compounds and/or ionic compounds. In addition, single-site catalysts have uniform active sites, and therefore the molecular weight distribution of the resulting resin is sharper than that of multi-site catalysts, which have non-uniform active sites. This means that there is less precipitation of low molecular weight components when the film is formed, and the resulting resin has excellent physical properties such as stable seal strength and excellent blocking resistance, making them preferable.

 エチレン系樹脂の密度は0.880~0.970g/cmであることが好ましい。密度がこの範囲であれば、適度な剛性を有し、ヒートシール強度や耐ピンホール性等の機械強度も優れ、フィルム成膜性、押出適性が向上する。また、融点は、一般的には60~130℃の範囲であることが好ましく、70~120℃がより好ましい。融点がこの範囲であれば、加工安定性や後述する第一の環状ポリオレフィン系樹脂層との共押出加工性が向上する。更に柔軟性もあることから、耐ピンホール性も良好となる。また、エチレン樹脂のMFR(190℃、21.18N)は2~20g/10分であることが好ましく、3~10g/10分であることがより好ましい。MFRがこの範囲であれば、フィルムの押出成形性が向上する。 The density of the ethylene resin is preferably 0.880 to 0.970 g/cm 3. If the density is within this range, the film has appropriate rigidity, and mechanical strength such as heat seal strength and pinhole resistance is excellent, and the film formability and extrusion suitability are improved. In addition, the melting point is generally preferably in the range of 60 to 130°C, more preferably 70 to 120°C. If the melting point is within this range, the processing stability and co-extrusion processability with the first cyclic polyolefin resin layer described later are improved. Furthermore, since the film has flexibility, the pinhole resistance is also good. In addition, the MFR (190°C, 21.18N) of the ethylene resin is preferably 2 to 20 g/10 min, more preferably 3 to 10 g/10 min. If the MFR is within this range, the extrusion moldability of the film is improved.

 エチレン系ヒートシール層の膜厚は45μm以上250μm以下である。これにより、ヒートシール強度、耐内容物性に優れた積層体とすることができる。エチレン系ヒートシール層の膜厚は、より好ましくは60μm以上であり、70μm以上であり、230μm以下であり、210μm以下である。 The thickness of the ethylene-based heat seal layer is 45 μm or more and 250 μm or less. This allows for a laminate with excellent heat seal strength and resistance to contents. The thickness of the ethylene-based heat seal layer is more preferably 60 μm or more, 70 μm or more, and 230 μm or less, and 210 μm or less.

(接着層)
 接着層は、2液硬化型接着剤の硬化塗膜であり、延伸ポリエチレンフィルムとエチレン系ヒートシール層との間に配置される。本発明で用いられる2液硬化型接着剤は、ポリエステルポリオール(A)を含むポリオール組成物(X1)と、ポリイソシアネート(B)を含むポリイソシアネート組成物(Y1)とを含む。
(Adhesive Layer)
The adhesive layer is a cured coating of a two-component curing adhesive, and is disposed between the stretched polyethylene film and the ethylene-based heat seal layer. The two-component curing adhesive used in the present invention contains a polyol composition (X1) containing a polyester polyol (A) and a polyisocyanate composition (Y1) containing a polyisocyanate (B).

 ポリエステルポリオール(A)は多価カルボン酸と多価アルコールとを含むモノマー組成物(A’)の反応生成物であり、オルト配向性芳香族多価カルボン酸を含む多価カルボン酸と、多価アルコールとを重縮合して得られるポリエステルポリオール(A1)、イソシアヌル環を有するポリエステルポリオール(A2)、重合性炭素-炭素二重結合を有するポリエステルポリオール(A3)の少なくとも一種を含む。 The polyester polyol (A) is a reaction product of a monomer composition (A') containing a polycarboxylic acid and a polyhydric alcohol, and includes at least one of the following: polyester polyol (A1) obtained by polycondensation of a polycarboxylic acid containing an ortho-oriented aromatic polycarboxylic acid with a polyhydric alcohol; polyester polyol (A2) having an isocyanuric ring; and polyester polyol (A3) having a polymerizable carbon-carbon double bond.

 ポリエステルポリオール(A1)の合成に用いられるオルト配向性多価カルボン酸としては、オルトフタル酸又はその酸無水物、ナフタレン2,3-ジカルボン酸又はその酸無水物、ナフタレン1,2-ジカルボン酸又はその酸無水物、アントラキノン2,3-ジカルボン酸又はその酸無水物、及び2,3-アントラセンカルボン酸又はその酸無水物等が挙げられる。これらの化合物は、芳香環の任意の炭素原子に置換基を有していても良い。該置換基としては、クロロ基、ブロモ基、メチル基、エチル基、i-プロピル基、ヒドロキシル基、メトキシ基、エトキシ基、フェノキシ基、メチルチオ基、フェニルチオ基、シアノ基、ニトロ基、アミノ基、フタルイミド基、カルボキシル基、カルバモイル基、N-エチルカルバモイル基、フェニル基又はナフチル基等が挙げられる。 The ortho-oriented polycarboxylic acid used in the synthesis of polyester polyol (A1) includes orthophthalic acid or its anhydride, naphthalene 2,3-dicarboxylic acid or its anhydride, naphthalene 1,2-dicarboxylic acid or its anhydride, anthraquinone 2,3-dicarboxylic acid or its anhydride, and 2,3-anthracene carboxylic acid or its anhydride. These compounds may have a substituent on any carbon atom of the aromatic ring. Examples of the substituent include a chloro group, a bromo group, a methyl group, an ethyl group, an i-propyl group, a hydroxyl group, a methoxy group, an ethoxy group, a phenoxy group, a methylthio group, a phenylthio group, a cyano group, a nitro group, an amino group, a phthalimido group, a carboxyl group, a carbamoyl group, an N-ethylcarbamoyl group, a phenyl group, or a naphthyl group.

 ポリエステルポリオール(A1)の合成に用いられる多価カルボン酸は、オルト配向性多価カルボン酸以外の多価カルボン酸を含んでいてもよい。オルト配向性多価カルボン酸以外の多価カルボン酸としては、コハク酸、アジピン酸、アゼライン酸、セバシン酸、ドデカンジカルボン酸等の脂肪族多価カルボン酸;無水マレイン酸、マレイン酸、フマル酸等の不飽和結合含有多価カルボン酸;1,3-シクロペンタンジカルボン酸、1,4-シクロヘキサンジカルボン酸等の脂環族多価カルボン酸;テレフタル酸、イソフタル酸、ピロメリット酸、トリメリット酸、1,4-ナフタレンジカルボン酸、2,5-ナフタレンジカルボン酸、2,6-ナフタレンジカルボン酸、ナフタル酸、ビフェニルジカルボン酸、1,2-ビス(フェノキシ)エタン-p,p’-ジカルボン酸及びこれらジカルボン酸の酸無水物或いはエステル形成性誘導体、p-ヒドロキシ安息香酸、p-(2-ヒドロキシエトキシ)安息香酸及びこれらのジヒドロキシカルボン酸のエステル形成性誘導体等の芳香族多価カルボン酸等が挙げられ、1種または2種以上を併用することができる。中でも、コハク酸、1,3-シクロペンタンジカルボン酸、イソフタル酸及びその酸無水物が好ましい。 The polycarboxylic acid used in the synthesis of polyester polyol (A1) may contain a polycarboxylic acid other than an ortho-oriented polycarboxylic acid. Examples of polycarboxylic acids other than the ortho-oriented polycarboxylic acid include aliphatic polycarboxylic acids such as succinic acid, adipic acid, azelaic acid, sebacic acid, and dodecane dicarboxylic acid; unsaturated bond-containing polycarboxylic acids such as maleic anhydride, maleic acid, and fumaric acid; alicyclic polycarboxylic acids such as 1,3-cyclopentane dicarboxylic acid and 1,4-cyclohexane dicarboxylic acid; terephthalic acid, isophthalic acid, pyromellitic acid, trimellitic acid, 1,4-naphthalene dicarboxylic acid, 2,5-naphthalene dicarboxylic acid, 2,6-naphthalene dicarboxylic acid, naphthalic acid, biphenyl dicarboxylic acid, 1,2-bis (phenoxy) ethane-p,p'-dicarboxylic acid, and anhydrides or ester-forming derivatives of these dicarboxylic acids, p-hydroxybenzoic acid, p- (2-hydroxyethoxy) benzoic acid, and aromatic polycarboxylic acids such as ester-forming derivatives of these dihydroxycarboxylic acids, and the like, and one or more of these dihydroxycarboxylic acids may be used in combination. Of these, succinic acid, 1,3-cyclopentanedicarboxylic acid, isophthalic acid and their anhydrides are preferred.

 多価カルボン酸が、オルト配向性多価カルボン酸以外の多価カルボン酸を含む場合、多価カルボン酸全量に占めるオルト配向性多価カルボン酸の割合が50~100質量%であることが好ましい。 When the polycarboxylic acid contains a polycarboxylic acid other than an ortho-oriented polycarboxylic acid, it is preferable that the proportion of the ortho-oriented polycarboxylic acid in the total amount of the polycarboxylic acid is 50 to 100 mass%.

 ポリエステルポリオール(A1)の合成に用いられる多価アルコールは、エチレングリコール、プロピレングリコール、ブチレングリコール、ネオペンチルグリコール、グリセリン、トリメチロールエタン、トリメチロールプロパン、及びシクロヘキサンジメタノールからなる群から選ばれる少なくとも1種を含むことが好ましく、エチレングリコールおよびグリセリンから選ばれる少なくとも一種を含むことがより好ましい。ポリエステルポリオール(A1)の原料である多価アルコールに占めるこれらの多価アルコールの配合量は20質量%以上であることが好ましい。全量がこれらの多価アルコールであってもよい。 The polyhydric alcohol used in the synthesis of polyester polyol (A1) preferably contains at least one selected from the group consisting of ethylene glycol, propylene glycol, butylene glycol, neopentyl glycol, glycerin, trimethylolethane, trimethylolpropane, and cyclohexanedimethanol, and more preferably contains at least one selected from ethylene glycol and glycerin. The amount of these polyhydric alcohols in the polyhydric alcohols that are the raw materials for polyester polyol (A1) is preferably 20 mass% or more. The total amount may be these polyhydric alcohols.

 多価アルコールは上記以外の多価アルコールを併用してもよく、例えば1,5-ペンタンジオール、3-メチル-1,5-ペンタンジオール、1,6-ヘキサンジオール、メチルペンタンジオール、ジメチルブタンジオール、ブチルエチルプロパンジオール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール、ジプロピレングリコール、トリプロピレングリコール等の脂肪族ジオール;トリス(2-ヒドロキシエチル)イソシアヌレート、1,2,4-ブタントリオール、ペンタエリスリトール、ジペンタエリスルトール等の三価以上の多価アルコール、ヒドロキノン、レゾルシノール、カテコール、ナフタレンジオール、ビフェノール、ビスフェノールA、ヒスフェノールF、テトラメチルビフェノールや、これらのエチレンオキサイド伸長物、水添化脂環族等の芳香族多価フェノール等を例示することができる。 The polyhydric alcohol may be used in combination with other polyhydric alcohols than those mentioned above. Examples of the polyhydric alcohol include aliphatic diols such as 1,5-pentanediol, 3-methyl-1,5-pentanediol, 1,6-hexanediol, methylpentanediol, dimethylbutanediol, butylethylpropanediol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, and tripropylene glycol; trihydric or higher polyhydric alcohols such as tris(2-hydroxyethyl)isocyanurate, 1,2,4-butanetriol, pentaerythritol, and dipentaerythritol; hydroquinone, resorcinol, catechol, naphthalenediol, biphenol, bisphenol A, hisphenol F, and tetramethylbiphenol; ethylene oxide-extended products of these; and aromatic polyhydric phenols such as hydrogenated alicyclic alcohols.

 ポリエステルポリオール(A1)が3個以上の水酸基を有する場合(便宜上ポリエステルポリオール(a1)とする)、水酸基の一部を酸基で変性してもよい。このようなポリエステルポリオールを以下ではポリエステルポリオール(A1’)ともいう。ポリエステルポリオール(A1’)は、ポリエステルポリオール(a1)に、多価カルボン酸またはその酸無水物を反応させて得られる。多価カルボン酸で変性する水酸基の割合は、ポリエステルポリオール(a1)が備える水酸基の1/3以下とすることが好ましい。変性に用いる多価カルボン酸としては、無水コハク酸、マレイン酸、無水マレイン酸、フマル酸、1,2-シクロヘキサンジカルボン酸無水物、4-シクロヘキセン-1,2-ジカルボン酸無水物、5-ノルボルネン-2,3-ジカルボン酸無水物、無水フタル酸、2,3-ナフタレンジカルボン酸無水物、トリメリット酸無水物、オレイン酸、ソルビン酸等が挙げられるがこれに限定されない。 When the polyester polyol (A1) has three or more hydroxyl groups (for convenience, referred to as polyester polyol (a1)), some of the hydroxyl groups may be modified with acid groups. Such polyester polyols are also referred to as polyester polyols (A1') below. The polyester polyol (A1') is obtained by reacting the polyester polyol (a1) with a polycarboxylic acid or its acid anhydride. The ratio of hydroxyl groups modified with the polycarboxylic acid is preferably 1/3 or less of the hydroxyl groups in the polyester polyol (a1). Examples of polycarboxylic acids used for modification include, but are not limited to, succinic anhydride, maleic acid, fumaric acid, 1,2-cyclohexanedicarboxylic anhydride, 4-cyclohexene-1,2-dicarboxylic anhydride, 5-norbornene-2,3-dicarboxylic anhydride, phthalic anhydride, 2,3-naphthalenedicarboxylic anhydride, trimellitic anhydride, oleic acid, and sorbic acid.

 ポリエステルポリオール(A2)は、例えば、イソシアヌル環を有するトリオールと、オルト配向性芳香族多価カルボン酸を含む多価カルボン酸と、多価アルコールとを反応させて得られる。イソシアヌル環を有するトリオールとしては、例えば、1,3,5-トリス(2-ヒドロキシエチル)イソシアヌル酸、1,3,5-トリス(2-ヒドロキシプロピル)イソシアヌル酸等のイソシアヌル酸のアルキレンオキサイド付加物等が挙げられる。オルト配向性芳香族多価カルボン酸、多価カルボン酸、多価アルコールはポリエステルポリオール(A1)と同様のものを用いることができる。 The polyester polyol (A2) can be obtained, for example, by reacting a triol having an isocyanuric ring with a polycarboxylic acid including an ortho-oriented aromatic polycarboxylic acid and a polyhydric alcohol. Examples of triols having an isocyanuric ring include alkylene oxide adducts of isocyanuric acid such as 1,3,5-tris(2-hydroxyethyl)isocyanuric acid and 1,3,5-tris(2-hydroxypropyl)isocyanuric acid. The ortho-oriented aromatic polycarboxylic acid, polycarboxylic acid, and polyhydric alcohol can be the same as those used for the polyester polyol (A1).

 イソシアヌル環を有するトリオール化合物としては1,3,5-トリス(2-ヒドロキシエチル)イソシアヌル酸、または1,3,5-トリス(2-ヒドロキシプロピル)イソシアヌル酸を用いることが好ましい。オルト配向性芳香族多価カルボン酸としては、オルトフタル酸無水物を用いることが好ましい。多価アルコールとしては、エチレングリコールを用いることが好ましい。 As a triol compound having an isocyanuric ring, it is preferable to use 1,3,5-tris(2-hydroxyethyl)isocyanuric acid or 1,3,5-tris(2-hydroxypropyl)isocyanuric acid. As an ortho-oriented aromatic polycarboxylic acid, it is preferable to use orthophthalic anhydride. As a polyhydric alcohol, it is preferable to use ethylene glycol.

 ポリエステルポリオール(A2)の原料である多価アルコールに占めるイソシアヌル環を有するトリオールの割合は、10質量%以上であることが好ましい。上限は特に制限されないが、塗工適性の観点から80質量%以下であることが好ましい。 The proportion of triol having an isocyanuric ring in the polyhydric alcohol that is the raw material for polyester polyol (A2) is preferably 10% by mass or more. There is no particular upper limit, but from the viewpoint of coating suitability, it is preferably 80% by mass or less.

 ポリエステルポリオール(A3)は、多価カルボン酸、多価アルコールとして重合性炭素-炭素二重結合をもつ成分を使用することにより得られる。 Polyester polyol (A3) is obtained by using components having polymerizable carbon-carbon double bonds as polyvalent carboxylic acids and polyhydric alcohols.

 重合性炭素-炭素二重結合をもつ多価カルボン酸としては、無水マレイン酸、マレイン酸、フマル酸、4-シクロヘキセン-1,2-ジカルボン酸及びその酸無水物、3-メチル-4-シクロヘキセン-1,2-ジカルボン酸及びその酸無水物等が挙げられる。炭素原子数が少ないほど分子鎖が過剰に柔軟にならずに酸素透過しにくいと推定されることから、無水マレイン酸、マレイン酸、フマル酸が好ましい。
 重合性炭素-炭素二重結合をもつ多価アルコールとしては、2-ブテン-1,4-ジオール等があげられる。
Examples of polyvalent carboxylic acids having a polymerizable carbon-carbon double bond include maleic anhydride, maleic acid, fumaric acid, 4-cyclohexene-1,2-dicarboxylic acid and its acid anhydride, 3-methyl-4-cyclohexene-1,2-dicarboxylic acid and its acid anhydride, etc. It is presumed that the smaller the number of carbon atoms, the less the molecular chain becomes flexible and the less oxygen permeable it is, so maleic anhydride, maleic acid, and fumaric acid are preferred.
An example of the polyhydric alcohol having a polymerizable carbon-carbon double bond is 2-butene-1,4-diol.

 上記に加えて重合性炭素-炭素二重結合を有しない多価カルボン酸、多価アルコールを併用してもよい。このような多価カルボン酸、多価アルコールとしては、ポリエステルポリオール(A1)、(A2)と同様のものを用いることができる。多価カルボン酸はコハク酸、1,3-シクロペンタンジカルボン酸、オルトフタル酸、オルトフタル酸の酸無水物、イソフタル酸からなる群から選ばれる少なくとも一種を用いることが好ましく、オルトフタル酸及びその酸無水物の少なくとも一種を用いることがより好ましい。多価アルコールはエチレングリコール、プロピレングリコール、ブチレングリコール、ネオペンチルグリコール、及びシクロヘキサンジメタノールからなる群から選ばれる少なくとも一種を用いることが好ましく、エチレングリコールを用いることがより好ましい。 In addition to the above, polycarboxylic acids and polyhydric alcohols not having a polymerizable carbon-carbon double bond may be used in combination. As such polycarboxylic acids and polyhydric alcohols, the same ones as those used for polyester polyols (A1) and (A2) can be used. As the polycarboxylic acid, it is preferable to use at least one selected from the group consisting of succinic acid, 1,3-cyclopentanedicarboxylic acid, orthophthalic acid, orthophthalic anhydride, and isophthalic acid, and it is more preferable to use at least one orthophthalic acid and its anhydride. As the polyhydric alcohol, it is preferable to use at least one selected from the group consisting of ethylene glycol, propylene glycol, butylene glycol, neopentyl glycol, and cyclohexanedimethanol, and it is more preferable to use ethylene glycol.

 ポリエステルポリオール(A)の水酸基価は、1mgKOH/g以上350mgKOH/g以下であることが好ましい。ポリエステルポリオール(A)が酸基を有する場合、酸価は200mgKOH/g以下であることが好ましい。下限について特に制限はないが、一例として0.5mgKOH/g以上である。0mgKOH/gであってもよい。ポリエステルポリオール(A)の水酸基価はJIS-K0070に記載の水酸基価測定方法にて、酸価はJIS-K0070に記載の酸価測定法にて測定することができる。 The hydroxyl value of polyester polyol (A) is preferably 1 mgKOH/g or more and 350 mgKOH/g or less. When polyester polyol (A) has acid groups, the acid value is preferably 200 mgKOH/g or less. There is no particular restriction on the lower limit, but one example is 0.5 mgKOH/g or more. It may be 0 mgKOH/g. The hydroxyl value of polyester polyol (A) can be measured by the hydroxyl value measurement method described in JIS-K0070, and the acid value can be measured by the acid value measurement method described in JIS-K0070.

 ポリエステルポリオール(A)の数平均分子量は300~5000であると接着性と保香性とのバランスに優れる程度の架橋密度が得られるため特に好ましい。より好ましくは数平均分子量が350~3000である。数平均分子量は得られた水酸基価と設計上の水酸基の官能基数から計算により求める。 The number average molecular weight of polyester polyol (A) is particularly preferably 300 to 5000, since this provides a crosslinking density that provides an excellent balance between adhesion and aroma retention. The number average molecular weight is more preferably 350 to 3000. The number average molecular weight is calculated from the obtained hydroxyl value and the number of functional groups of the designed hydroxyl group.

 ポリエステルポリオール(A)のガラス転移温度は基材への密着性と保香性とのバランスから-30℃以上80℃以下であることが好ましく、0℃以上60℃以下であることがより好ましく、25℃以上60℃以下であることがさらに好ましい。 The glass transition temperature of the polyester polyol (A) is preferably -30°C or higher and 80°C or lower, more preferably 0°C or higher and 60°C or lower, and even more preferably 25°C or higher and 60°C or lower, in order to achieve a balance between adhesion to the substrate and aroma retention.

 ポリエステルポリオール(A)は、ポリエステルポリオールをジイソシアネート化合物との反応によるウレタン伸長により数平均分子量1000~15000としたポリエステルポリウレタンポリオール、であってもよい。ウレタン伸長したポリエステルポリオールには一定以上の分子量成分とウレタン結合とが存在するため、初期凝集力に優れ、ラミネート用の接着剤として優れる。 The polyester polyol (A) may be a polyester polyurethane polyol in which the polyester polyol has been subjected to urethane elongation by reacting with a diisocyanate compound to give a number average molecular weight of 1,000 to 15,000. The urethane-elongated polyester polyol contains a certain amount of molecular weight components and urethane bonds, so it has excellent initial cohesive strength and is an excellent adhesive for lamination.

 ポリイソシアネート組成物(Y1)は、イソシアネート化合物(B)を含む。イソシアネート化合物(B)としては、従来公知のものを特に制限なく用いることができ、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、トルエンジイソシアネート、ジフェニルメタンジイソシアネート、水素化ジフェニルメタンジイソシアネート、キシリレンジイソシアネート、水素化キシリレンジイソシアネート、イソホロンジイソシアネート或いはこれらのイソシアネート化合物の3量体、およびこれらのイソシアネート化合物の過剰量と、たとえばエチレングリコール、プロピレングリコール、メタキシリレンアルコール、1,3-ビスヒドロキシエチルベンゼン、1,4-ビスヒドロキシエチルベンゼン、トリメチロールプロパン、グリセロール、ペンタエリスリトール、エリスリトール、ソルビトール、エチレンジアミン、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、メタキシリレンジアミンなどの低分子活性水素化合物およびそのアルキレンオキシド付加物、各種ポリエステル樹脂類、ポリエーテルポリオール類、ポリアミド類の高分子活性水素化合物などと反応させて得られるアダクト体が挙げられる。上述したポリエステルポリオール(A1)~(A3)の少なくとも一種とジイソシアネート化合物とを、水酸基とイソシアネート基の比率をイソシアネート過剰で反応させて得られるポリエステルポリイソシアネートを用いてもよい。これらは1種または2種以上を併用することができる。 The polyisocyanate composition (Y1) contains an isocyanate compound (B). As the isocyanate compound (B), a conventionally known compound can be used without any particular limitation. Examples of the isocyanate compound (B) include tetramethylene diisocyanate, hexamethylene diisocyanate, toluene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, isophorone diisocyanate, or trimers of these isocyanate compounds, and adducts obtained by reacting an excess amount of these isocyanate compounds with low molecular weight active hydrogen compounds such as ethylene glycol, propylene glycol, metaxylylene alcohol, 1,3-bishydroxyethylbenzene, 1,4-bishydroxyethylbenzene, trimethylolpropane, glycerol, pentaerythritol, erythritol, sorbitol, ethylenediamine, monoethanolamine, diethanolamine, triethanolamine, and metaxylylenediamine, and alkylene oxide adducts thereof, various polyester resins, polyether polyols, and polymeric active hydrogen compounds of polyamides. You may also use a polyester polyisocyanate obtained by reacting at least one of the above-mentioned polyester polyols (A1) to (A3) with a diisocyanate compound in an isocyanate excess ratio between hydroxyl groups and isocyanate groups. These may be used alone or in combination of two or more.

 また、イソシアネート化合物としてブロック化イソシアネートを用いてもよい。イソシアネートブロック化剤としては、例えばフェノール、チオフェノール、メチルチオフェノール、エチルチオフェノール、クレゾール、キシレノール、レゾルシノール、ニトロフェノール、クロロフェノールなどのフェノール類、アセトキシム、メチルエチルケトオキシム、シクロヘキサノンオキシムなそのオキシム類、メタノール、エタノール、プロパノール、ブタノールなどのアルコール類、エチレンクロルヒドリン、1,3-ジクロロ-2-プロパノールなどのハロゲン置換アルコール類、t-ブタノール、t-ペンタノール、などの第3級アルコール類、ε-カプロラクタム、δ-バレロラクタム、γ-ブチロラクタム、β-プロピロラクタムなどのラクタム類が挙げられ、その他にも芳香族アミン類、イミド類、アセチルアセトン、アセト酢酸エステル、マロン酸エチルエステルなどの活性メチレン化合物、メルカプタン類、イミン類、尿素類、ジアリール化合物類重亜硫酸ソーダなども挙げられる。ブロック化イソシアネートは上記イソシアネート化合物とイソシアネートブロック化剤とを公知慣用の適宜の方法より付加反応させて得られる。 Also, blocked isocyanates may be used as the isocyanate compound. Examples of isocyanate blocking agents include phenols such as phenol, thiophenol, methylthiophenol, ethylthiophenol, cresol, xylenol, resorcinol, nitrophenol, and chlorophenol; oximes such as acetoxime, methylethylketoxime, and cyclohexanone oxime; alcohols such as methanol, ethanol, propanol, and butanol; halogen-substituted alcohols such as ethylene chlorohydrin and 1,3-dichloro-2-propanol; tertiary alcohols such as t-butanol and t-pentanol; lactams such as ε-caprolactam, δ-valerolactam, γ-butyrolactam, and β-propylolactam; and aromatic amines, imides, active methylene compounds such as acetylacetone, acetoacetate, and ethyl malonate, mercaptans, imines, ureas, diaryl compounds, and sodium bisulfite. The blocked isocyanate can be obtained by subjecting the above isocyanate compound to an addition reaction with an isocyanate blocking agent using a known, conventional method.

 中でも、良好な保香性が得られることからキシリレンジイソシアネート、水素化キシリレンジイソシアネート、トルエンジイソシアネート、ジフェニルメタンジイソシアネート由来の骨格を有するイソシアネート化合物を用いることがより好ましい。 Among these, it is more preferable to use isocyanate compounds having a skeleton derived from xylylene diisocyanate, hydrogenated xylylene diisocyanate, toluene diisocyanate, or diphenylmethane diisocyanate, as these provide good aroma retention.

 このようなイソシアネート化合物としては、ジイソシアネートの3量体、アミンとの反応により合成されるビューレット体、アルコールと反応してなるアダクト体が挙げられる。3量体、ビューレット体と比べ、溶剤型接着剤に用いられる有機溶剤への溶解性が良好なことから、接着剤が溶剤型の場合はアダクト体を用いることが好ましい。アダクト体としては、上記の低分子活性水素化合物の中から適宜選択されるアルコールと反応してなるアダクト体が使用できるが、中でも、トリメチロールプロパン、グリセロール、トリエタノールアミン、メタキシレンジアミンのエチレンオキシド付加物とのアダクト体が好ましい。 Such isocyanate compounds include trimers of diisocyanates, biuret compounds synthesized by reaction with amines, and adduct compounds formed by reaction with alcohols. Compared with trimers and biuret compounds, adduct compounds have better solubility in organic solvents used in solvent-based adhesives, so it is preferable to use adduct compounds when the adhesive is solvent-based. As the adduct compound, adduct compounds formed by reaction with an alcohol appropriately selected from the low molecular weight active hydrogen compounds listed above can be used, and among these, adduct compounds with ethylene oxide adducts of trimethylolpropane, glycerol, triethanolamine, and metaxylenediamine are preferred.

 また、ポリオール組成物(X1)として、ポリエステルポリオール(A1’)のようにカルボン酸基が残存しているポリエステルポリオールを含む組成物を用いる場合には、ポリイソシアネート組成物(Y1)がエポキシ化合物を含んでいてもよい。エポキシ化合物としてはビスフェノールAのジグリシジルエーテルおよびそのオリゴマー、水素化ビスフェノールAのジグリシジルエーテルおよびそのオリゴマー、オルソフタル酸ジグリシジルエステル、イソフタル酸ジグリシジルエステル、テレフタル酸ジグリシジルエステル、p-オキシ安息香酸ジグリシジルエステル、テトラハイドロフタル酸ジグリシジルエステル、ヘキサハイドロフタル酸ジグリシジルエステル、コハク酸ジグリシジルエステル、アジピン酸ジグリシジルエステル、セバシン酸ジグリシジルエステル、エチレングリコールジグリシジルエーテル、プロピレングリコールジグリシジルエーテル、1,4-ブタンジオールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテルおよびポリアルキレングリコールジグリシジルエーテル類、トリメリット酸トリグリシジルエステル、トリグリシジルイソシアヌレート、1,4-ジグリシジルオキシベンゼン、ジグリシジルプロピレン尿素、グリセロールトリグリシジルエーテル、トリメチロールエタントリグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、ペンタエリスリトールテトラグリシジルエーテル、グリセロールアルキレンオキサイド付加物のトリグリシジルエーテルなどを挙げることができる。 In addition, when a composition containing a polyester polyol having residual carboxylic acid groups, such as polyester polyol (A1'), is used as the polyol composition (X1), the polyisocyanate composition (Y1) may contain an epoxy compound. Examples of the epoxy compound include diglycidyl ether of bisphenol A and its oligomer, diglycidyl ether of hydrogenated bisphenol A and its oligomer, orthophthalic acid diglycidyl ester, isophthalic acid diglycidyl ester, terephthalic acid diglycidyl ester, p-oxybenzoic acid diglycidyl ester, tetrahydrophthalic acid diglycidyl ester, hexahydrophthalic acid diglycidyl ester, succinic acid diglycidyl ester, adipic acid diglycidyl ester, sebacic acid diglycidyl ester, ethylene glycol diglycidyl ether, and propylene glycol diglycidyl. ether, 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether and polyalkylene glycol diglycidyl ethers, trimellitic acid triglycidyl ester, triglycidyl isocyanurate, 1,4-diglycidyloxybenzene, diglycidyl propylene urea, glycerol triglycidyl ether, trimethylolethane triglycidyl ether, trimethylolpropane triglycidyl ether, pentaerythritol tetraglycidyl ether, triglycidyl ether of glycerol alkylene oxide adduct, etc. can be mentioned.

 エポキシ化合物を用いる場合には、硬化を促進する目的で汎用公知のエポキシ硬化促進剤を本発明の目的が損なわれない範囲で適宜添加してもよい。 When an epoxy compound is used, a commonly known epoxy curing accelerator may be added as needed to accelerate curing, provided that the object of the present invention is not impaired.

 ポリオール組成物(X1)とポリイソシアネート組成物(Y1)とは、ポリオール組成物(X1)に含まれる水酸基と、ポリイソシアネート組成物(Y1)に含まれるイソシアネート基との当量比が1/0.5~1/10となるよう配合することが好ましく、1/1~1/5となるよう配合することがより好ましい。イソシアネート化合物が過剰の場合、接着剤の硬化塗膜に残留した余剰のイソシアネート化合物が接着層からブリードアウトするおそれがある。一方、ポリイソシアネート組成物(Y1)に含まれる反応性の官能基が不足すると、接着強度が不足するおそれがある。 The polyol composition (X1) and the polyisocyanate composition (Y1) are preferably mixed so that the equivalent ratio of the hydroxyl groups contained in the polyol composition (X1) to the isocyanate groups contained in the polyisocyanate composition (Y1) is 1/0.5 to 1/10, and more preferably 1/1 to 1/5. If there is an excess of isocyanate compound, the excess isocyanate compound remaining in the cured coating film of the adhesive may bleed out from the adhesive layer. On the other hand, if there is a shortage of reactive functional groups contained in the polyisocyanate composition (Y1), there may be a shortage of adhesive strength.

 接着剤には、本発明の効果を損なわない範囲で各種添加剤(C)を配合してもよい。
 このような添加剤(C)として、無機充填剤(C1)を用いてもよい。無機充填剤(C1)としては、シリカ、アルミナ、アルミニウムフレーク、ガラスフレーク等が挙げられる。特に無機充填剤(C1)として板状無機化合物を用いると、接着強度、保香性、遮光性等が向上するため好ましい。板状無機化合物としては、含水ケイ酸塩(フィロケイ酸塩鉱物等)、カオリナイト-蛇紋族粘土鉱物(ハロイサイト、カオリナイト、エンデライト、ディッカイト、ナクライト等、アンチゴライト、クリソタイル等)、パイロフィライト-タルク族(パイロフィライト、タルク、ケロライ等)、スメクタイト族粘土鉱物(モンモリロナイト、バイデライト、ノントロナイト、サポナイト、ヘクトライト、ソーコナイト、スチブンサイト等)、バーミキュライト族粘土鉱物(バーミキュライト等)、雲母又はマイカ族粘土鉱物(白雲母、金雲母等の雲母、マーガライト、テトラシリリックマイカ、テニオライト等)、緑泥石族(クッケアイト、スドーアイト、クリノクロア、シャモサイト、ニマイト等)、ハイドロタルサイト、板状硫酸バリウム、ベーマイト、ポリリン酸アルミニウム等が挙げられる。これらの鉱物は天然粘土鉱物であっても合成粘土鉱物であってもよい。板状無機化合物は1種または2種以上を併用することができる。
The adhesive may contain various additives (C) within the range that does not impair the effects of the present invention.
As such additive (C), an inorganic filler (C1) may be used. Examples of the inorganic filler (C1) include silica, alumina, aluminum flakes, glass flakes, etc. In particular, it is preferable to use a plate-like inorganic compound as the inorganic filler (C1) because it improves adhesive strength, aroma retention, light-shielding properties, etc. Examples of the plate-like inorganic compounds include hydrated silicates (such as phyllosilicate minerals), kaolinite-serpentine clay minerals (such as halloysite, kaolinite, endelite, dickite, nacrite, antigorite, chrysotile, etc.), pyrophyllite-talc (such as pyrophyllite, talc, keroli), smectite clay minerals (such as montmorillonite, beidellite, nontronite, saponite, hectorite, sauconite, stevensite, etc.), vermiculite clay minerals (such as vermiculite), mica or mica clay minerals (such as muscovite and phlogopite, margarite, tetrasilylic mica, taeniolite, etc.), chlorite (such as cookeite, sudoite, clinochlore, chamosite, nimite, etc.), hydrotalcite, plate-like barium sulfate, boehmite, and aluminum polyphosphate. These minerals may be natural or synthetic clay minerals. The plate-like inorganic compounds can be used alone or in combination of two or more.

 板状無機化合物は、層間に電荷を有するイオン性のものであってもよいし、電荷を持たない非イオン性のものであってもよい。層間の電荷の有無は接着層の保香性に直接大きな影響を与えない。しかしながらイオン性の板状無機化合物や水に対して膨潤性を有する無機化合物は溶剤型接着剤への分散性が劣り、添加量を増加させると接着剤と増粘したり、チキソ性となったりして塗工適性が低下するおそれがある。このため板状無機化合物層間電化を持たない非イオン性であることが好ましい。 The plate-like inorganic compound may be ionic, which has an electric charge between layers, or non-ionic, which has no electric charge. The presence or absence of an electric charge between layers does not have a direct significant effect on the aroma retention of the adhesive layer. However, ionic plate-like inorganic compounds and inorganic compounds that swell in water are less dispersible in solvent-based adhesives, and increasing the amount added may cause the adhesive to thicken or become thixotropic, reducing suitability for coating. For this reason, it is preferable for the plate-like inorganic compound to be non-ionic, which has no electric charge between layers.

 板状無機化合物の平均粒径は、特に制限されないが、一例として0.1μm以上であることが好ましく、1μm以上であることがより好ましい。0.1μmよりも小さいと、酸素分子の迂回経路が長くならず、保香性の向上が十分には期待できない。平均粒径の上限は特に制限されないが、粒径が大きすぎると塗工方法によっては塗工面にスジ等の欠陥が生じる場合がある。このため、一例として平均粒径は100μm以下であることが好ましく、20μm以下であることが好ましい。なお本明細書において板状無機化合物の平均粒径とは、板状無機化合物の粒度分布を光散乱式測定装置で測定した場合の出現頻度が最も高い粒径をいう。 The average particle size of the plate-like inorganic compound is not particularly limited, but is preferably 0.1 μm or more, and more preferably 1 μm or more, for example. If it is smaller than 0.1 μm, the detour path for oxygen molecules will not be long, and sufficient improvement in aroma retention cannot be expected. There is no particular upper limit to the average particle size, but if the particle size is too large, defects such as streaks may occur on the coated surface depending on the coating method. For this reason, as an example, the average particle size is preferably 100 μm or less, and more preferably 20 μm or less. In this specification, the average particle size of the plate-like inorganic compound refers to the particle size that appears most frequently when the particle size distribution of the plate-like inorganic compound is measured using a light scattering measuring device.

 板状無機化合物のアスペクト比は酸素の迷路効果による保香性の向上のためには高い方が好ましい。具体的には3以上が好ましく、更に好ましくは10以上、最も好ましくは40以上である。 The aspect ratio of the plate-like inorganic compound is preferably high in order to improve aroma retention through the oxygen labyrinth effect. Specifically, it is preferably 3 or more, more preferably 10 or more, and most preferably 40 or more.

 板状無機化合物の配合量は任意であるが、一例として、ポリオール組成物(X1)、ポリイソシアネート組成物(Y1)、板状無機化合物の固形分総質量を100質量としたときに、板状無機化合物の配合量が5~50質量部である。 The amount of the plate-like inorganic compound is arbitrary, but as an example, when the total mass of the solid contents of the polyol composition (X1), the polyisocyanate composition (Y1), and the plate-like inorganic compound is 100 mass, the amount of the plate-like inorganic compound is 5 to 50 mass parts.

 接着剤は、カップリング剤(C2)を含んでいてもよい。カップリング剤(C2)としては、シランカップリング剤、チタネート系カップリング剤、アルミニウム系カップリング剤等のカップリング剤等が挙げられる。 The adhesive may contain a coupling agent (C2). Examples of the coupling agent (C2) include a silane coupling agent, a titanate-based coupling agent, an aluminum-based coupling agent, and the like.

 シランカップリング剤としては、γ-アミノプロピルトリエトキシシラン、γ-アミノプロピルトリメトキシシラン、N-β(アミノエチル)-γ-アミノプロピルトリメトキシシラン、N-β(アミノエチル)-γ-アミノプロピルトリメチルジメトキシシラン、N-フェニル-γ-アミノプロピルトリメトキシシラン等のアミノシラン;β-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、γ-グリシドキシプロピルトリメトキシシラン、γ-グリシドキシプロピルトリエトキシシラン等のエポキシシラン;ビニルトリス(β-メトキシエトキシ)シラン、ビニルトリエトキシシラン、ビニルトリメトキシシラン、γ-メタクリロキシプロピルトリメトキシシラン等のビニルシラン;ヘキサメチルジシラザン、γ-メルカプトプロピルトリメトキシシラン等が挙げられる。 Silane coupling agents include aminosilanes such as γ-aminopropyltriethoxysilane, γ-aminopropyltrimethoxysilane, N-β(aminoethyl)-γ-aminopropyltrimethoxysilane, N-β(aminoethyl)-γ-aminopropyltrimethyldimethoxysilane, and N-phenyl-γ-aminopropyltrimethoxysilane; epoxysilanes such as β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, and γ-glycidoxypropyltriethoxysilane; vinylsilanes such as vinyltris(β-methoxyethoxy)silane, vinyltriethoxysilane, vinyltrimethoxysilane, and γ-methacryloxypropyltrimethoxysilane; hexamethyldisilazane, γ-mercaptopropyltrimethoxysilane, etc.

 チタネート系カップリング剤としては、例えば、テトライソプロポキシチタン、テトラ-n-ブトキシチタン、ブチルチタネートダイマー、テトラステアリルチタネート、チタンアセチルアセトネート、チタンラクテート、テトラオクチレングリコールチタネート、チタンラクテート、テトラステアロキシチタン等が挙げられる。 Titanate coupling agents include, for example, tetraisopropoxytitanium, tetra-n-butoxytitanium, butyl titanate dimer, tetrastearyl titanate, titanium acetylacetonate, titanium lactate, tetraoctylene glycol titanate, titanium lactate, and tetrastearoxytitanium.

 アルミニウム系カップリング剤としては、例えば、アセトアルコキシアルミニウムジイソプロピレート等が挙げられる。 Examples of aluminum-based coupling agents include acetoalkoxyaluminum diisopropylate.

 接着層に耐酸性が必要な場合には、公知の酸無水物(C3)を含んでいてもよい。酸無水物(C3)としては、例えば、フタル酸無水物、コハク酸無水物、ヘット酸無水物、ハイミック酸無水物、マレイン酸無水物、テトラヒドロフタル酸無水物、ヘキサヒドラフタル酸無水物、テトラプロムフタル酸無水物、テトラクロルフタル酸無水物、トリメリット酸無水物、ピロメリット酸無水物、ベンゾフェノテトラカルボン酸無水物、2,3,6,7-ナフタリンテトラカルボン酸2無水物、5-(2,5-オキソテトラヒドロフリル)-3-メチル-3-シクロヘキセン-1,2-ジカルボン酸無水物、スチレン無水マレイン酸共重合体等が挙げられる。 If the adhesive layer needs to be acid-resistant, it may contain a known acid anhydride (C3). Examples of acid anhydrides (C3) include phthalic anhydride, succinic anhydride, HET anhydride, hymic anhydride, maleic anhydride, tetrahydrophthalic anhydride, hexahydraphthalic anhydride, tetrabromophthalic anhydride, tetrachlorophthalic anhydride, trimellitic anhydride, pyromellitic anhydride, benzophenotetracarboxylic anhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 5-(2,5-oxotetrahydrofuryl)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride, and styrene-maleic anhydride copolymer.

 必要に応じて、更に酸素捕捉機能を有する化合物(C4)等を添加してもよい。酸素捕捉機能を有する化合物(C4)としては、例えば、ヒンダードフェノール類、ビタミンC、ビタミンE、有機燐化合物、没食子酸、ピロガロール等の酸素と反応する低分子有機化合物や、コバルト、マンガン、ニッケル、鉄、銅等の遷移金属化合物等が挙げられる。 If necessary, a compound (C4) having an oxygen scavenging function may be added. Examples of compounds (C4) having an oxygen scavenging function include low molecular weight organic compounds that react with oxygen, such as hindered phenols, vitamin C, vitamin E, organic phosphorus compounds, gallic acid, and pyrogallol, and transition metal compounds, such as cobalt, manganese, nickel, iron, and copper.

 必要に応じて触媒(C5)を使用することにより硬化反応を促進することができる。触媒(C5)としては、ポリオール組成物(X)とポリイソシアネート組成物(Y)のウレタン化反応を促進するものであれば特に制限されず、金属系触媒、アミン系触媒、脂肪族環状アミド化合物、チタンキレート錯体等が例示される。 The curing reaction can be accelerated by using a catalyst (C5) as necessary. There are no particular limitations on the catalyst (C5) as long as it accelerates the urethane reaction of the polyol composition (X) and the polyisocyanate composition (Y), and examples of the catalyst include metal catalysts, amine catalysts, aliphatic cyclic amide compounds, and titanium chelate complexes.

 金属系触媒としては、金属錯体系、無機金属系、有機金属系の触媒が挙げられる。金属錯体系の触媒としては、Fe(鉄)、Mn(マンガン)、Cu(銅)、Zr(ジルコニウム)、Th(トリウム)、Ti(チタン)、Al(アルミニウム)、Co(コバルト)からなる群より選ばれる金属のアセチルアセトナート塩、例えば鉄アセチルアセトネート、マンガンアセチルアセトネート、銅アセチルアセトネート、ジルコニアアセチルアセトネート等が例示される。毒性と触媒活性の点から、鉄アセチルアセトネート(Fe(acac))またはマンガンアセチルアセトネート(Mn(acac))が好ましい。 Examples of the metal catalyst include metal complex, inorganic metal, and organic metal catalysts. Examples of the metal complex catalyst include acetylacetonate salts of metals selected from the group consisting of Fe (iron), Mn (manganese), Cu (copper), Zr (zirconium), Th (thorium), Ti (titanium), Al (aluminum), and Co (cobalt), such as iron acetylacetonate, manganese acetylacetonate, copper acetylacetonate, and zirconia acetylacetonate. From the viewpoints of toxicity and catalytic activity, iron acetylacetonate (Fe(acac) 3 ) or manganese acetylacetonate (Mn(acac) 2 ) is preferred.

 無機金属系の触媒としては、Sn、Fe、Mn、Cu、Zr、Th、Ti、Al、Co等から選ばれるものが挙げられる。 Inorganic metal catalysts include those selected from Sn, Fe, Mn, Cu, Zr, Th, Ti, Al, Co, etc.

 有機金属系触媒としては、オクチル酸亜鉛、ネオデカン酸亜鉛、ナフテン酸亜鉛等の有機亜鉛化合物、スタナスジアセテート、スタナスジオクトエート、スタナスジオレエート、スタナスジラウレート、ジブチル錫ジアセテート、ジブチル錫ジラウレート、ジオクチル錫ジラウレート、ジブチル錫オキサイド、ジブチル錫ジクロライド等の有機錫化合物、オクチル酸ニッケル、ナフテン酸ニッケル等の有機ニッケル化合物、オクチル酸コバルト、ナフテン酸コバルト等の有機コバルト化合物、オクチル酸ビスマス、ネオデカン酸ビスマス、ナフテン酸ビスマス等の有機ビスマス化合物、テトライソプロピルオキシチタネート、ジブチルチタニウムジクロライド、テトラブチルチタネート、ブトキシチタニウムトリクロライド等のチタン系化合物等が挙げられる。 Organometallic catalysts include organic zinc compounds such as zinc octoate, zinc neodecanoate, and zinc naphthenate; organic tin compounds such as stannous diacetate, stannous dioctoate, stannous dioleate, stannous dilaurate, dibutyltin diacetate, dibutyltin dilaurate, dioctyltin dilaurate, dibutyltin oxide, and dibutyltin dichloride; organic nickel compounds such as nickel octoate and nickel naphthenate; organic cobalt compounds such as cobalt octoate and cobalt naphthenate; organic bismuth compounds such as bismuth octoate, bismuth neodecanoate, and bismuth naphthenate; and titanium compounds such as tetraisopropyloxytitanate, dibutyltitanium dichloride, tetrabutyltitanate, and butoxytitanium trichloride.

 アミン系触媒としては、トリエチレンジアミン、2-メチルトリエチレンジアミン、キヌクリジン、2-メチルキヌクリジン、N,N,N’,N’-テトラメチルエチレンジアミン、N,N,N’,N’-テトラメチルプロピレンジアミン、N,N,N’,N”,N”-ペンタメチルジエチレントリアミン、N,N,N’,N”,N”-ペンタメチル-(3-アミノプロピル)エチレンジアミン、N,N,N’,N”,N”-ペンタメチルジプロピレントリアミン、N,N,N’,N’-テトラメチルヘキサメチレンジアミン、ビス(2-ジメチルアミノエチル)エーテル、ジメチルエタノールアミン、ジメチルイソプロパノールアミン、ジメチルアミノエトキシエタノール、N,N-ジメチル-N’-(2-ヒドロキシエチル)エチレンジアミン、N,N-ジメチル-N’-(2-ヒドロキシエチル)プロパンジアミン、ビス(ジメチルアミノプロピル)アミン、ビス(ジメチルアミノプロピル)イソプロパノールアミン、3-キヌクリジノール、N,N,N’,N’-テトラメチルグアニジン、1,3,5-トリス(N,N-ジメチルアミノプロピル)ヘキサヒドロ-S-トリアジン、1,8-ジアザビシクロ[5.4.0]ウンデセン-7、N-メチル-N’-(2-ジメチルアミノエチル)ピペラジン、N,N’-ジメチルピペラジン、ジメチルシクロヘキシルアミン、N-メチルモルホリン、N-エチルモルホリン、1-メチルイミダゾール、1,2-ジメチルイミダゾール、1-イソブチル-2-メチルイミダゾール、1-ジメチルアミノプロピルイミダゾール、N,N-ジメチルヘキサノールアミン、N-メチル-N’-(2-ヒドロキシエチル)ピペラジン、1-(2-ヒドロキシエチル)イミダゾール、1-(2-ヒドロキシプロピル)イミダゾール、1-(2-ヒドロキシエチル)-2-メチルイミダゾール、1-(2-ヒドロキシプロピル)-2-メチルイミダゾール等が挙げられる。 Amine catalysts include triethylenediamine, 2-methyltriethylenediamine, quinuclidine, 2-methylquinuclidine, N,N,N',N'-tetramethylethylenediamine, N,N,N',N'-tetramethylpropylenediamine, N,N,N',N",N"-pentamethyldiethylenetriamine, N,N,N',N",N"-pentamethyl-(3-aminopropyl)ethylenediamine, N,N,N',N",N"-pentamethyldipropylenetriamine, N,N,N',N'-tetramethylhexamethylenediamine, bis(2-dimethylaminoethyl)ether, dimethylethanolamine, dimethylisopropanolamine, dimethylaminoethoxyethanol, N,N-dimethyl-N'-(2-hydroxyethyl)ethylenediamine, N,N-dimethyl-N'-(2-hydroxyethyl)propanediamine, bis(dimethylaminopropyl)amine, bis(dimethylaminopropyl)iso Propanolamine, 3-quinuclidinol, N,N,N',N'-tetramethylguanidine, 1,3,5-tris(N,N-dimethylaminopropyl)hexahydro-S-triazine, 1,8-diazabicyclo[5.4.0]undecene-7, N-methyl-N'-(2-dimethylaminoethyl)piperazine, N,N'-dimethylpiperazine, dimethylcyclohexylamine, N-methylmorpholine, N-ethylmorpholine, 1-methylimidazole, 1 , 2-dimethylimidazole, 1-isobutyl-2-methylimidazole, 1-dimethylaminopropylimidazole, N,N-dimethylhexanolamine, N-methyl-N'-(2-hydroxyethyl)piperazine, 1-(2-hydroxyethyl)imidazole, 1-(2-hydroxypropyl)imidazole, 1-(2-hydroxyethyl)-2-methylimidazole, 1-(2-hydroxypropyl)-2-methylimidazole, etc.

 脂肪族環状アミド化合物は、例えば、δ-バレロラクタム、ε-カプロラクタム、ω-エナントールラクタム、η-カプリルラクタム、β-プロピオラクタム等が挙げられる。これらの中でもε-カプロラクタムが硬化促進により効果的である。 Examples of aliphatic cyclic amide compounds include δ-valerolactam, ε-caprolactam, ω-enantholactam, η-capryllactam, and β-propiolactam. Among these, ε-caprolactam is more effective at promoting hardening.

 チタンキレート錯体は、紫外線照射により触媒活性が高められる化合物であり、脂肪族又は芳香族ジケトンをリガンドとするチタンキレート錯体であることが硬化促進効果に優れる点から好ましい。又、本発明ではリガンドとして芳香族又は脂肪族ジケトンに加え、炭素原子数2~10のアルコールを持つものがより本発明の効果が顕著なものとなる点から好ましい。 Titanium chelate complexes are compounds whose catalytic activity is enhanced by exposure to ultraviolet light, and titanium chelate complexes having an aliphatic or aromatic diketone as a ligand are preferred because of their excellent curing acceleration effect. In addition, in the present invention, those having an alcohol with 2 to 10 carbon atoms as a ligand in addition to an aromatic or aliphatic diketone are preferred because the effects of the present invention are more pronounced.

 触媒(C5)は単独または2種以上を組み合わせて用いることができる。触媒(C5)の配合量は、ポリオール組成物(X)とポリイソシアネート組成物(Y)の固形分総量100質量部に対して0.001~3質量部とすることが好ましく、0.01~2質量部とすることがより好ましい。 The catalyst (C5) can be used alone or in combination of two or more kinds. The amount of catalyst (C5) is preferably 0.001 to 3 parts by mass, and more preferably 0.01 to 2 parts by mass, per 100 parts by mass of the total solid content of the polyol composition (X) and the polyisocyanate composition (Y).

 接着剤がリン酸類(C6)を含んでいてもよい。リン酸類(C6)の具体例としては、リン酸、ピロリン酸、トリリン酸、メチルアシッドホスフェート、エチルアシッドホスフェート、ブチルアシッドホスフェート、ジブチルホスフェート、2-エチルヘキシルアシッドホスフェート、ビス(2-エチルヘキシル)ホスフェート、イソドデシルアシッドホスフェート、ブトキシエチルアシッドホスフェート、オレイルアシッドホスフェート、テトラコシルアシッドホスフェート、2-ヒドロキシエチルメタクリレートアシッドホスフェート、ポリオキシエチレンアルキルエーテルリン酸等が挙げられる。リン酸類(C6)配合量は、接着剤の固形分全量の0.005~10質量%であることが好ましく、0.01~1質量%であることがより好ましい。 The adhesive may contain phosphoric acid (C6). Specific examples of phosphoric acid (C6) include phosphoric acid, pyrophosphoric acid, triphosphoric acid, methyl acid phosphate, ethyl acid phosphate, butyl acid phosphate, dibutyl phosphate, 2-ethylhexyl acid phosphate, bis(2-ethylhexyl) phosphate, isododecyl acid phosphate, butoxyethyl acid phosphate, oleyl acid phosphate, tetracosyl acid phosphate, 2-hydroxyethyl methacrylate acid phosphate, polyoxyethylene alkyl ether phosphate, and the like. The amount of phosphoric acid (C6) is preferably 0.005 to 10% by mass, and more preferably 0.01 to 1% by mass, of the total solid content of the adhesive.

 その他、接着剤が安定剤(酸化防止剤、熱安定剤、紫外線吸収剤等)、可塑剤、帯電防止剤、滑剤、ブロッキング防止剤、着色剤、結晶核剤等を含んでいてもよい。これらの各種添加剤は予めポリオール組成物(X1)およびポリイソシアネート組成物(Y1)のいずれか一方、または両方に添加しておいてもよいし、ポリオール組成物(X1)とポリイソシアネート組成物(Y1)とを混合する際に添加してもよい。 In addition, the adhesive may contain stabilizers (antioxidants, heat stabilizers, ultraviolet absorbers, etc.), plasticizers, antistatic agents, lubricants, antiblocking agents, colorants, crystal nucleating agents, etc. These various additives may be added in advance to either or both of the polyol composition (X1) and the polyisocyanate composition (Y1), or may be added when the polyol composition (X1) and the polyisocyanate composition (Y1) are mixed.

 本発明で用いられる接着剤は、溶剤型、無溶剤型いずれの形態であってもよい。本明細書において溶剤型接着剤とは、接着剤を基材に塗工した後に、オーブン等で加熱して塗膜中の有機溶剤を揮発させた後に他の基材と貼り合せる方法、いわゆるドライラミネート法に用いられる形態をいう。用いられる溶剤としては、トルエン、キシレン、塩化メチレン、テトラヒドロフラン、酢酸メチル、酢酸エチル、酢酸n-プロピル、酢酸n-ブチル、アセトン、メチルエチルケトン(MEK)、シクロヘキサノン、トルオール、キシロール、n-ヘキサン、シクロヘキサン等が挙げられる。ポリオール組成物(X1)およびポリイソシアネート組成物(Y1)のいずれか一方、もしくは両方が上述した有機溶剤を含む。溶剤型の場合、ポリオール組成物(X1)またはポリイソシアネート組成物(Y1)の構成成分の製造時に反応媒体として使用された溶剤が、更に塗装時に希釈剤として使用される場合もある。 The adhesive used in the present invention may be either a solvent-based or solventless type. In this specification, the solvent-based adhesive refers to a type used in a method in which the adhesive is applied to a substrate, heated in an oven or the like to volatilize the organic solvent in the coating, and then laminated to another substrate, the so-called dry lamination method. Examples of the solvent that can be used include toluene, xylene, methylene chloride, tetrahydrofuran, methyl acetate, ethyl acetate, n-propyl acetate, n-butyl acetate, acetone, methyl ethyl ketone (MEK), cyclohexanone, toluene, xylol, n-hexane, cyclohexane, etc. Either or both of the polyol composition (X1) and the polyisocyanate composition (Y1) contain the organic solvent described above. In the case of a solvent-based adhesive, the solvent used as a reaction medium during the production of the components of the polyol composition (X1) or the polyisocyanate composition (Y1) may also be used as a diluent during coating.

 無溶剤型接着剤とは、接着剤を基材に塗工した後に、オーブン等で加熱して溶剤を揮発させる工程を経ずに他の基材と貼り合せる方法、いわゆるノンソルベントラミネート法に用いられる形態をいう。ポリオール組成物(X1)およびポリイソシアネート組成物(Y1)のいずれもが、上述した有機溶剤を実質的に含まない。ポリオール組成物(X1)またはポリイソシアネート組成物(Y1)の構成成分や、その原料の製造時に反応媒体として使用された有機溶剤が除去しきれずに、ポリオール組成物(X1)やポリイソシアネート組成物(Y1)中に微量の有機溶剤が残留してしまっている場合は、有機溶剤を実質的に含まないと解される。また、ポリオール組成物(X1)が低分子量アルコールを含む場合、低分子量アルコールはポリイソシアネート組成物(Y1)と反応して塗膜の一部となるため、塗工後に揮発させる必要はない。従ってこのような形態も無溶剤型接着剤として扱う。 The term "solvent-free adhesive" refers to a form used in the so-called non-solvent lamination method, in which the adhesive is applied to a substrate and then laminated to another substrate without going through a process of heating in an oven or the like to volatilize the solvent. Neither the polyol composition (X1) nor the polyisocyanate composition (Y1) contains substantially the above-mentioned organic solvent. When the organic solvent used as a reaction medium in the manufacture of the components of the polyol composition (X1) or the polyisocyanate composition (Y1) or the raw material thereof cannot be completely removed and a trace amount of organic solvent remains in the polyol composition (X1) or the polyisocyanate composition (Y1), it is understood that the polyol composition (X1) contains substantially no organic solvent. In addition, when the polyol composition (X1) contains a low molecular weight alcohol, the low molecular weight alcohol reacts with the polyisocyanate composition (Y1) to become part of the coating film, so there is no need to volatilize it after application. Therefore, such a form is also treated as a solvent-free adhesive.

 オレフィン系の基材を用いる場合、接着剤が溶剤型であると接着層に有機溶剤が残留しやすい傾向にある。接着層への有機溶剤の残留量を抑制したい場合は、無溶剤型の接着剤を選択し得る。 When using an olefin-based substrate, if the adhesive is solvent-based, organic solvents tend to remain in the adhesive layer. If you want to reduce the amount of organic solvent remaining in the adhesive layer, you can choose a solvent-free adhesive.

 あるいは本発明に用いられる接着剤が溶剤型である場合、接着剤が乾燥助剤(C7)を含むことが好ましい。これにより、接着層への有機溶剤の残留を抑制することができる。乾燥助剤(C7)としては、イソソルビド、イソマンニド、イソイジド、トリアセチン等が挙げられ、イソソルビドが好ましく用いられる。乾燥助剤(C7)の配合量は適宜調整され得るが、一例として接着剤の0.5質量%以上50質量%以下である。 Alternatively, when the adhesive used in the present invention is a solvent-based adhesive, it is preferable that the adhesive contains a drying aid (C7). This can prevent organic solvents from remaining in the adhesive layer. Examples of drying aids (C7) include isosorbide, isomannide, isoidide, triacetin, etc., and isosorbide is preferably used. The amount of the drying aid (C7) can be adjusted as appropriate, but as an example, it is 0.5% by mass or more and 50% by mass or less of the adhesive.

 本発明に用いられる接着剤が無溶剤型である場合、接着剤が反応性希釈剤(C8)を含むことが好ましい。これにより、ノンソルベントラミネート法に適した粘度とすることができる。反応性希釈剤(C8)としては、イソソルビド、イソイジド、イソマンニド、フランジメタノール、trans-テトラヒドロフラン-3,4-ジオール、ソルビトール、エリスリトール等が挙げられ、イソソルビドが好ましく用いられる。反応性希釈剤(C8)の配合量は適宜調整され得るが、一例としてポリエステルポリオール(A)と反応性希釈剤(C8)との総量の5質量%以上90質量%以下であり、好ましくは80質量%以下であり、より好ましくは70質量%以下である。 When the adhesive used in the present invention is a solventless type, it is preferable that the adhesive contains a reactive diluent (C8). This allows the adhesive to have a viscosity suitable for the non-solvent lamination method. Examples of reactive diluents (C8) include isosorbide, isoidide, isomannide, furan diethanol, trans-tetrahydrofuran-3,4-diol, sorbitol, erythritol, etc., and isosorbide is preferably used. The amount of reactive diluent (C8) can be adjusted as appropriate, but as an example, it is 5% by mass or more and 90% by mass or less of the total amount of polyester polyol (A) and reactive diluent (C8), preferably 80% by mass or less, and more preferably 70% by mass or less.

 接着剤が溶剤型である場合、一方の基材に接着剤をグラビアロール等のロールを用いて塗布し、オーブン等での加熱により有機溶剤を揮発させた後、他方の基材を貼り合せて本発明の積層体を得る。ラミネート後にエージング処理を行うことが好ましい。エージング温度は室温~80℃、エージング時間は12~240時間が好ましい。 When the adhesive is a solvent-based adhesive, the adhesive is applied to one of the substrates using a roll such as a gravure roll, and the organic solvent is evaporated by heating in an oven or the like, and then the other substrate is laminated to obtain the laminate of the present invention. It is preferable to carry out an aging treatment after lamination. The aging temperature is preferably room temperature to 80°C, and the aging time is preferably 12 to 240 hours.

 接着剤が無溶剤型である場合、一方の基材に予め40℃~100℃程度に加熱しておいた接着剤をグラビアロール等のロールを用いて塗布した後、直ちに他方の基材を貼り合せて本発明の積層体を得る。ラミネート後にエージング処理を行うことが好ましい。エージング温度は室温~70℃、エージング時間は6~240時間が好ましい。 When the adhesive is a solventless type, the adhesive, which has been preheated to about 40°C to 100°C, is applied to one of the substrates using a roll such as a gravure roll, and the other substrate is immediately bonded to obtain the laminate of the present invention. It is preferable to carry out an aging treatment after lamination. The aging temperature is preferably room temperature to 70°C, and the aging time is preferably 6 to 240 hours.

 接着剤の塗布量は、適宜調整する。溶剤型の場合、一例として固形分量が1g/m以上10g/m以下、好ましくは1g/m以上5g/m以下となるよう調整する。無溶剤型の場合、接着剤の塗布量が一例として1g/m以上10g/m以下、好ましくは1g/m以上5g/m以下である。 The amount of adhesive applied is adjusted appropriately. In the case of a solvent-based adhesive, for example, the amount of solids is adjusted to 1 g/ m2 or more and 10 g/ m2 or less, preferably 1 g/ m2 or more and 5 g/m2 or less. In the case of a solventless adhesive, for example, the amount of adhesive applied is adjusted to 1 g/ m2 or more and 10 g/ m2 or less, preferably 1 g/ m2 or more and 5 g/ m2 or less.

(コート層)
 コート層の形成に用いられるコーティング剤は、ポリエステルポリオール(D)を含むポリオール組成物(X2)と、イソシアネート化合物(E)を含むポリイソシアネート組成物(Y2)とを含む2液硬化型のコーティング剤である。コート層は、延伸ポリエチレンフィルムとエチレン系ヒートシール層との間に設けられる。
(Coat layer)
The coating agent used to form the coating layer is a two-component curing type coating agent containing a polyol composition (X2) containing a polyester polyol (D) and a polyisocyanate composition (Y2) containing an isocyanate compound (E). The coating layer is provided between the stretched polyethylene film and the ethylene-based heat seal layer.

 ポリエステルポリオール(D)としては、ポリエステルポリオール(A1)~(A3)と同様の骨格を有するもの(それぞれポリエステルポリオール(D1)、(D2)、(D3)とする)を用いることができる。 As the polyester polyol (D), one having the same skeleton as the polyester polyols (A1) to (A3) (referred to as polyester polyols (D1), (D2), and (D3), respectively) can be used.

 ポリエステルポリオール(D)の水酸基価は、1mgKOH/g以上350mgKOH/g以下であることが好ましい。ポリエステルポリオール(D)が酸基を有する場合、酸価は200mgKOH/g以下であることが好ましい。下限について特に制限はないが、一例として0.5mgKOH/g以上である。0mgKOH/gであってもよい。 The hydroxyl value of the polyester polyol (D) is preferably 1 mgKOH/g or more and 350 mgKOH/g or less. When the polyester polyol (D) has an acid group, the acid value is preferably 200 mgKOH/g or less. There is no particular restriction on the lower limit, but an example is 0.5 mgKOH/g or more. It may be 0 mgKOH/g.

 ポリエステルポリオール(D)の数平均分子量は400~5000であると基材との密着性や保香性とのバランスに優れる程度の架橋密度が得られるため特に好ましい。より好ましくは数平均分子量が500~2500である。数平均分子量は得られた水酸基価と設計上の水酸基の官能基数から計算により求める。 The number average molecular weight of polyester polyol (D) is particularly preferably 400 to 5000, since this provides a crosslink density that provides an excellent balance between adhesion to the substrate and aroma retention. The number average molecular weight is more preferably 500 to 2500. The number average molecular weight is calculated from the obtained hydroxyl value and the number of functional groups of the designed hydroxyl group.

 ポリエステルポリオール(D)のガラス転移温度は基材への密着性と保香性とのバランスから10℃以上80℃以下であることが好ましく、20℃以上60℃以下であることがより好ましく、35℃以上60℃以下であることがさらに好ましい。 The glass transition temperature of the polyester polyol (D) is preferably 10°C or higher and 80°C or lower, more preferably 20°C or higher and 60°C or lower, and even more preferably 35°C or higher and 60°C or lower, in view of the balance between adhesion to the substrate and aroma retention.

 イソシアネート化合物(E)としては、イソシアネート化合物(B)と同様のものを用いることができる。芳香環を有するイソシアネートまたはその誘導体(イソシアヌレート体、アロファネート体、ビゥレット体、アダクト体、ポリウレタンポリイソシアネート)(E1)を用いることが好ましい。イソシアネート化合物(E1)の具体例としては、キシリレンジイソシアネート、水素化キシリレンジイソシアネート、トルエンジイソシアネート、ジフェニルメタンジイソシアネート由来の骨格を有するイソシアネート化合物等が挙げられる。 As the isocyanate compound (E), the same compounds as those used as the isocyanate compound (B) can be used. It is preferable to use an isocyanate having an aromatic ring or a derivative thereof (isocyanurate, allophanate, biuret, adduct, polyurethane polyisocyanate) (E1). Specific examples of the isocyanate compound (E1) include xylylene diisocyanate, hydrogenated xylylene diisocyanate, toluene diisocyanate, and isocyanate compounds having a skeleton derived from diphenylmethane diisocyanate.

 良好な保香性が得られることから、イソシアネート化合物(E)はポリエステルポリオール(D1)、(D2)、(D3)から選ばれる少なくとも一種と芳香環を有するイソシアネートまたはその誘導体(E1)とを、イソシアネート基と水酸基との当量比[NCO]/[OH]が1.5~5.0となる割合で反応させて得られるポリウレタンポリイソシアネート(E2)であることも好ましい。 Since good aroma retention can be obtained, it is also preferable that the isocyanate compound (E) is a polyurethane polyisocyanate (E2) obtained by reacting at least one selected from polyester polyols (D1), (D2), and (D3) with an isocyanate having an aromatic ring or a derivative thereof (E1) in a ratio in which the equivalent ratio of isocyanate groups to hydroxyl groups [NCO]/[OH] is 1.5 to 5.0.

 本発明に用いられるのコーティング剤は、溶剤型であっても無溶剤型であってもよいが、ポリエステルポリオール(D)を希釈(溶解)することが可能な有機溶剤(F)を含む溶剤型のコーティング剤であることが好ましい。有機溶剤(F)としては、例えば酢酸エチル、酢酸ブチル、セロソルブアセテート等のエステル類、アセトン、メチルエチルケトン、イソブチルケトン、シクロヘキサノン等のケトン類、テトラヒドロフラン、ジオキサン等のエーテル類、トルエン、キシレン等の芳香族炭化水素類、メチレンクロリド、エチレンクロリド等のハロゲン化炭化水素類、ジメチルスルホキシド、ジメチルスルホアミド等が挙げられる。ポリオール組成物(X2)またはポリイソシアネート組成物(Y2)の構成成分の製造時に反応媒体として使用された有機溶剤が、更に塗装時に希釈剤として使用される場合もある。エステル類およびケトン類の少なくとも一種を用いることが好ましい。 The coating agent used in the present invention may be either solvent-based or solventless, but is preferably a solvent-based coating agent containing an organic solvent (F) capable of diluting (dissolving) the polyester polyol (D). Examples of the organic solvent (F) include esters such as ethyl acetate, butyl acetate, and cellosolve acetate, ketones such as acetone, methyl ethyl ketone, isobutyl ketone, and cyclohexanone, ethers such as tetrahydrofuran and dioxane, aromatic hydrocarbons such as toluene and xylene, halogenated hydrocarbons such as methylene chloride and ethylene chloride, dimethyl sulfoxide, and dimethyl sulfamide. The organic solvent used as a reaction medium during the production of the components of the polyol composition (X2) or polyisocyanate composition (Y2) may also be used as a diluent during coating. It is preferable to use at least one of esters and ketones.

 本発明に用いられるコーティング剤が溶剤型である場合、乾燥助剤(G)を含んでいてもよい。乾燥助剤(G)は、有機溶剤(F)の揮発を促進する機能を有する。乾燥助剤(F)としては、イソソルビド、イソマンニド、イソイジド、トリアセチン、トリメチロールプロパン等が挙げられる。イソソルビドおよびトリメチロールプロパンから選ばれる少なくとも一種を用いることが好ましい。一般的にポリエステルポリオールと有機溶剤とを含む組成物からは有機溶剤が揮発し難い傾向にあるが、特に上述のポリエステルポリオール(D1)~(D3)を用いたコーティング剤はガスバリア性に優れた塗膜を形成できる反面、その優れたガスバリア性に起因して有機溶剤の揮発を妨げやすい傾向にある。乾燥助剤(G)を含むことにより、乾燥工程において有機溶剤(F)が揮発しやすくなり、ガスバリアコーティング剤が乾燥性に優れ、その硬化塗膜中に有機溶剤(F)が残留し難くなる。 When the coating agent used in the present invention is a solvent-based agent, it may contain a drying aid (G). The drying aid (G) has the function of promoting the evaporation of the organic solvent (F). Examples of the drying aid (F) include isosorbide, isomannide, isoidide, triacetin, and trimethylolpropane. It is preferable to use at least one selected from isosorbide and trimethylolpropane. In general, the organic solvent tends not to evaporate easily from a composition containing a polyester polyol and an organic solvent, but the coating agent using the above-mentioned polyester polyols (D1) to (D3) in particular can form a coating film with excellent gas barrier properties, but due to its excellent gas barrier properties, it tends to easily hinder the evaporation of the organic solvent. By containing the drying aid (G), the organic solvent (F) becomes more easily volatilized in the drying process, the gas barrier coating agent has excellent drying properties, and the organic solvent (F) is less likely to remain in the cured coating film.

 また、乾燥助剤(G)は水酸基を有することが好ましい。これにより、イソシアネート化合物(E)と反応して硬化塗膜に組み込まれるため、官能基を持たない添加剤と異なり時間の経過とともにコート層から他の層へ移行してしまうおそれがなく、コート層の物性に経時的に与える影響が小さい。なおここでいう乾燥工程とは、ポリオール組成物(X2)とポリイソシアネート組成物(Y2)とを混合、基材に塗布した後、オーブンを通過させ、コーティング剤の塗布膜中に含まれる有機溶剤(F)を揮発させる工程をいう。 Furthermore, it is preferable that the drying aid (G) has a hydroxyl group. This allows it to react with the isocyanate compound (E) and be incorporated into the cured coating film, and unlike additives that do not have functional groups, there is no risk of it migrating from the coating layer to other layers over time, and it has little effect on the physical properties of the coating layer over time. Note that the drying process referred to here refers to the process in which the polyol composition (X2) and the polyisocyanate composition (Y2) are mixed, applied to a substrate, and then passed through an oven to volatilize the organic solvent (F) contained in the coating film of the coating agent.

 有機溶剤(F)の残留を効果的に抑制する観点からは、乾燥助剤(G)の配合量はコーティング剤の固形分総量の0.5質量%以上であることが好ましく、1質量%以上であることがより好ましい。コーティング剤の耐ブロッキング性の観点からは30質量%以下であることが好ましく、10質量%以下であることがより好ましい。 From the viewpoint of effectively suppressing the residue of the organic solvent (F), the amount of the drying aid (G) is preferably 0.5% by mass or more, and more preferably 1% by mass or more, of the total solid content of the coating agent. From the viewpoint of the blocking resistance of the coating agent, it is preferably 30% by mass or less, and more preferably 10% by mass or less.

 本発明に用いられるコーティング剤は、上述の成分以外の成分を含んでいてもよい。これらの成分はポリオール組成物(X2)またはポリイソシアネート組成物(Y2)のいずれかまたは両方に含まれていてもよいし、これらとは別に調整しておき、コーティング剤の塗工直前に混合して用いてもよい。その他の成分(H)としては例えば、無機充填剤(H1)、皮張防止剤(H2)、カップリング剤(H3)、触媒(H4)、リン酸類(H5)等が挙げられる。 The coating agent used in the present invention may contain components other than those mentioned above. These components may be contained in either or both of the polyol composition (X2) and the polyisocyanate composition (Y2), or may be prepared separately and mixed immediately before application of the coating agent. Examples of other components (H) include inorganic fillers (H1), antiskinning agents (H2), coupling agents (H3), catalysts (H4), and phosphoric acids (H5).

 無機充填剤(H1)としては、無機充填剤(C1)として例示したのと同様のものを用いることができる。ガスバリア性と、有機溶剤(F)の乾燥性とのバランスの観点から、ポリオール組成物(X2)とポリイソシアネート組成物(Y2)の固形分総量に占める無機充填剤(H1)の割合が0.001~50質量%であることが好ましく、0.01~40質量%であることがより好ましい。 As the inorganic filler (H1), the same fillers as those exemplified as the inorganic filler (C1) can be used. From the viewpoint of the balance between the gas barrier properties and the drying properties of the organic solvent (F), the proportion of the inorganic filler (H1) in the total solid content of the polyol composition (X2) and the polyisocyanate composition (Y2) is preferably 0.001 to 50 mass%, and more preferably 0.01 to 40 mass%.

 皮張防止剤(H2)としては、有機溶剤(F)よりも高沸点で、ポリエステルポリオール(D)の溶解性が高い有機溶剤が用いられる。皮張防止剤(H2)を含むことでコーティング剤の塗膜内部から有機溶剤(F)が揮発する前に、コート層表面が乾燥して有機溶剤(F)の揮発が妨げられるのを防止することができる。 As the anti-skinning agent (H2), an organic solvent that has a higher boiling point than the organic solvent (F) and has high solubility in the polyester polyol (D) is used. By including the anti-skinning agent (H2), it is possible to prevent the surface of the coating layer from drying out before the organic solvent (F) volatilizes from inside the coating film of the coating agent, thereby preventing the organic solvent (F) from volatilizing.

 皮張防止剤(H2)の具体例としては、プロピレングリコールモノメチルエーテル、エチルセロソルブ、酢酸プロピル、酢酸ブチル等が挙げられる。 Specific examples of anti-skinning agents (H2) include propylene glycol monomethyl ether, ethyl cellosolve, propyl acetate, butyl acetate, etc.

 ガスバリア性と、有機溶剤(F)の乾燥性とのバランスの観点から、皮張防止剤(H2)の配合量は、皮張防止剤(H2)を除いたポリオール組成物(X2)とポリイソシアネート組成物(Y2)の総量(有機溶剤(F)などの揮発性成分も含む)100質量部に対して0.1~10質量部とすることが好ましく、1~5質量部とすることが好ましい。 From the viewpoint of the balance between the gas barrier properties and the drying properties of the organic solvent (F), the amount of the anti-skinning agent (H2) is preferably 0.1 to 10 parts by mass, and more preferably 1 to 5 parts by mass, per 100 parts by mass of the total amount of the polyol composition (X2) and the polyisocyanate composition (Y2) excluding the anti-skinning agent (H2) (including volatile components such as the organic solvent (F)).

 カップリング剤(H3)としては、カップリング剤(C2)として例示したのと同様のものを用いることができる。 As the coupling agent (H3), the same as those exemplified as the coupling agent (C2) can be used.

 触媒(H4)は触媒(C5)として例示したのと同様のものを、単独または2種以上を組み合わせて用いることができる。触媒(H4)の配合量は、ポリオール組成物(X2)とポリイソシアネート組成物(Y2)の固形分総量100質量部に対して0.001~3質量部とすることが好ましく、0.01~2質量部とすることがより好ましい。 The catalyst (H4) may be the same as those exemplified as the catalyst (C5), and may be used alone or in combination of two or more. The amount of catalyst (H4) to be added is preferably 0.001 to 3 parts by mass, and more preferably 0.01 to 2 parts by mass, per 100 parts by mass of the total solid content of the polyol composition (X2) and the polyisocyanate composition (Y2).

 リン酸類(H5)としては、リン酸類(C6)として例示したのと同様のものを用いることができる。本発明に用いられるコーティング剤がリン酸類(H5)を含む場合、その配合量はコーティング剤の固形分全量の1ppm以上200ppm以下であることが好ましい。 As the phosphoric acid (H5), the same phosphoric acid as exemplified as the phosphoric acid (C6) can be used. When the coating agent used in the present invention contains phosphoric acid (H5), the amount of the phosphoric acid is preferably 1 ppm or more and 200 ppm or less of the total solid content of the coating agent.

 本発明に用いられるコーティング剤は、上述した成分以外に、レベリング剤、ポリメチルメタクリレート系の有機微粒子、消泡剤、タレ性防止剤、湿潤分散剤、粘性調整剤、紫外線吸収剤、金属不活性化剤、過酸化物分解剤、難燃剤、補強剤、可塑剤、潤滑剤、表面調整剤、防錆剤、蛍光性増白剤、無機系熱線吸収剤、防炎剤、帯電防止剤、脱水剤、公知慣用の熱可塑性エラストマー、粘着付与剤、メラミン樹脂、反応性エラストマー等を含んでいてもよい。これらの添加剤の配合量は、本発明のコーティング剤の希望を損なわない範囲で適宜調整される。 In addition to the above-mentioned components, the coating agent used in the present invention may contain leveling agents, polymethyl methacrylate organic fine particles, defoamers, anti-sagging agents, wetting and dispersing agents, viscosity adjusters, UV absorbers, metal deactivators, peroxide decomposers, flame retardants, reinforcing agents, plasticizers, lubricants, surface conditioners, rust inhibitors, fluorescent brightening agents, inorganic heat ray absorbers, flame retardants, antistatic agents, dehydrating agents, known and commonly used thermoplastic elastomers, tackifiers, melamine resins, reactive elastomers, etc. The amounts of these additives added are appropriately adjusted within a range that does not impair the desired properties of the coating agent of the present invention.

 ポリオール組成物(X2)とポリイソシアネート組成物(Y2)とは、ポリイソシアネート組成物(Y2)中に含まれるイソシアネート基とポリオール組成物(X2)中に含まれるヒドロキシル基とのモル比([NCO]/[OH])が0.3~6となるよう調整して用いることが好ましい。 The polyol composition (X2) and the polyisocyanate composition (Y2) are preferably used after adjusting the molar ratio ([NCO]/[OH]) of the isocyanate groups contained in the polyisocyanate composition (Y2) to the hydroxyl groups contained in the polyol composition (X2) to be 0.3 to 6.

 コート層の塗布量(固形分)は適宜調整され得るが、一例として1.0g/m以上4.0g/m以下である。 The coating amount (solid content) of the coating layer can be appropriately adjusted, but is, for example, 1.0 g/m 2 or more and 4.0 g/m 2 or less.

(印刷層)
 本発明の積層体は、印刷層が設けられていてもよい。印刷層は、文字、図形、記号、その他所望の絵柄等が、リキッドインキを用いて印刷された層である。本明細書においてリキッドインキはグラビア印刷またはフレキソ印刷に用いられる溶剤型のインキの総称である。樹脂、着色剤、溶剤を必須の成分として含むものであってもよいし、樹脂と溶剤を含み、着色剤を実質的に含まない、いわゆるクリアインキであってもよい。印刷層は例えば、延伸ポリエチレンフィルムいずれか一方の面に、直接またはリキッドインキの受容性を有するプライマー層等の層を介して設けられる。印刷層は延伸ポリオレフィンフィルムの全面に設けられていてもよいし、一部のみに設けられていてもよい。
(Printing layer)
The laminate of the present invention may be provided with a printed layer. The printed layer is a layer on which characters, figures, symbols, other desired patterns, etc. are printed using liquid ink. In this specification, liquid ink is a general term for solvent-based inks used in gravure printing or flexographic printing. The liquid ink may contain resin, colorant, and solvent as essential components, or may be a so-called clear ink that contains resin and solvent and does not substantially contain colorant. The printed layer is provided, for example, on either one side of the stretched polyethylene film directly or via a layer such as a primer layer that has receptivity to liquid ink. The printed layer may be provided on the entire surface of the stretched polyolefin film, or may be provided only on a part of the surface.

 リキッドインキに用いられる樹脂は特に限定されるものではなく、例えばアクリル樹脂、ポリエステル樹脂、スチレン樹脂、スチレン‐マレイン酸樹脂、マレイン酸樹脂、ポリアミド樹脂、ポリウレタン樹脂、塩化ビニル-酢酸ビニル共重合樹脂、塩化ビニル-アクリル共重合樹脂、エチレン-酢酸ビニル共重合体樹脂、酢酸ビニル樹脂、ポリ塩化ビニル樹脂、塩素化ポリプロピレン樹脂、セルロース系樹脂、エポキシ樹脂、アルキッド樹脂、ロジン系樹脂、ロジン変性マレイン酸樹脂、ケトン樹脂、環化ゴム、塩化ゴム、ブチラール、石油樹脂等が挙げられ、1種または2種以上を併用できる。好ましくはポリウレタン樹脂、塩化ビニル-酢酸ビニル共重合樹脂、セルロース系樹脂から選ばれる少なくとも1種、あるいは2種以上である。 The resins used in the liquid ink are not particularly limited, and examples include acrylic resin, polyester resin, styrene resin, styrene-maleic acid resin, maleic acid resin, polyamide resin, polyurethane resin, vinyl chloride-vinyl acetate copolymer resin, vinyl chloride-acrylic copolymer resin, ethylene-vinyl acetate copolymer resin, vinyl acetate resin, polyvinyl chloride resin, chlorinated polypropylene resin, cellulose-based resin, epoxy resin, alkyd resin, rosin-based resin, rosin-modified maleic acid resin, ketone resin, cyclized rubber, chlorinated rubber, butyral, petroleum resin, etc., and one or more of these can be used in combination. Preferably, at least one or two or more selected from polyurethane resin, vinyl chloride-vinyl acetate copolymer resin, and cellulose-based resin are used.

 リキッドインキに用いられる着色剤としては、酸化チタン、弁柄、アンチモンレッド、カドミウムレッド、カドミウムイエロー、コバルトブルー、紺青、群青、カーボンブラック、黒鉛などの無機顔料、溶性アゾ顔料、不溶性アゾ顔料、アゾレーキ顔料、縮合アゾ顔料、銅フタロシアニン顔料、縮合多環顔料当の有機顔料、炭酸カルシウム、カオリンクレー、硫酸バリウム、水酸化アルミニウム、タルクなどの体質顔料が挙げられる。 Colorants used in liquid inks include inorganic pigments such as titanium oxide, red iron oxide, antimony red, cadmium red, cadmium yellow, cobalt blue, Prussian blue, ultramarine, carbon black, and graphite; organic pigments such as soluble azo pigments, insoluble azo pigments, azo lake pigments, condensed azo pigments, copper phthalocyanine pigments, and condensed polycyclic pigments; and extender pigments such as calcium carbonate, kaolin clay, barium sulfate, aluminum hydroxide, and talc.

 リキッドインキに用いられる有機溶剤は、芳香族炭化水素系有機溶剤を含まないことが好ましい。より具体的には、メタノール、エタノール、n-プロパノール、イソプロパノール、ブタノールなどのアルコール系有機溶剤、アセトン、メチルエチルケトン、メチルイソブチルケトンなどのケトン系有機溶剤、酢酸メチル、酢酸エチル、酢酸プロピル、酢酸ブチルなどのエステル系有機溶剤、n-ヘキサン、n-ヘプタン、n-オクタンなどの脂肪族炭化水素系有機溶剤、シクロヘキサン、メチルシクロヘキサン、エチルシクロヘキサン、シクロヘプタン、シクロオクタンなどの脂環族炭化水素系有機溶剤などが挙げられ、1種または2種以上を組合わせて用いることができる。 The organic solvent used in the liquid ink preferably does not contain aromatic hydrocarbon organic solvents. More specifically, examples of the organic solvents include alcohol organic solvents such as methanol, ethanol, n-propanol, isopropanol, and butanol; ketone organic solvents such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; ester organic solvents such as methyl acetate, ethyl acetate, propyl acetate, and butyl acetate; aliphatic hydrocarbon organic solvents such as n-hexane, n-heptane, and n-octane; and alicyclic hydrocarbon organic solvents such as cyclohexane, methylcyclohexane, ethylcyclohexane, cycloheptane, and cyclooctane. These can be used alone or in combination of two or more.

(耐熱コート層)
 本発明の積層体は、耐熱コート層を備えていることも好ましい。耐熱コート層は、延伸ポリエチレンフィルムに、直接または印刷層を介して設けられる。耐熱コート層は本発明の積層体を製袋した際には内容物から見て最外層、すなわち延伸ポリエチレンフィルムのコート層が塗布される面とは反対側に位置し、製袋時にヒートシールバーが接触する層である。延伸ポリエチレンフィルムは両方の面に耐熱コート層が設けられていることも好ましい。
(Heat-resistant coating layer)
It is also preferred that the laminate of the present invention is provided with a heat-resistant coating layer. The heat-resistant coating layer is provided on the stretched polyethylene film directly or via a printed layer. When the laminate of the present invention is made into a bag, the heat-resistant coating layer is located as the outermost layer from the content, i.e., on the opposite side of the stretched polyethylene film to the side on which the coating layer is applied, and is the layer that comes into contact with the heat seal bar during bag making. It is also preferred that the stretched polyethylene film is provided with heat-resistant coating layers on both sides.

 耐熱コート層は、延伸ポリエチレンフィルムに耐熱コート剤を塗布して設けられる。耐熱コート剤としては例えば、ホモポリマーのガラス転移温度(以後Tgと称する場合がある)が100℃以上であるセルロース骨格、ベンゼン環骨格、イソシアヌル環骨格、脂環式骨格を有する化合物を含有するものが挙げられる。具体例としては、硝化綿、酢酸セルロース、セルロースアセテートプロピオネート、セルロースアセテートブチラートのようなセルロース誘導体、フタル酸、ナフタレンジカルボン酸、ビスフェノールAのエチレンオキサイド(以後EOと称する場合がある)付加物等に由来するベンゼン環、及び/またはシクロペンタンジオール、ジメチロールトリシクロデカン等に由来する脂環式骨格を有したポリエステル樹脂、ジフェニルメタンジイソシアネート、トルエンジイソシアネート、キシレンジイソシアネート、ナフタレンジイソシアネート等の芳香族イソシアネート、イソホロンジイソシアネート、ノルボルネンジイソシネート等の脂環式イソシアネート、及び/またはイソシアヌルトリイソシアネートとポリオール、及び/またはトリス(2-ヒドロキシエチル)イソシアヌレートを原料とするウレタン樹脂、スチレン、フェノキシジエチレングリコールアクリレート等のベンゼン環と不飽和二重結合を有する化合物、及び/またはイソボルニルアクリレート、ジシクロペンタニルアクリレート等の脂環式構造と不飽和二重結合を有する化合物、及び(メタ)アクリレート等のラジカル共重合体等を含むコート剤や、ジフェニルメタンジイソシアネート、トルエンジイソシアネート、キシレンジイソシアネート、ナフタレンジイソシアネート等の芳香族イソシアネート、イソホロンジイソシアネート、ノルボルネンジイソシネート等の脂環式イソシアネート、これらイソシアネートの誘導体、イソシアヌルトリイソシアネートから選ばれる少なくとも一種を硬化剤とし、イソシアネート基との反応性を有する官能基、例えばヒドロキシル基やアミノ基、カルボキシル基等を有する樹脂を含む組成物を主剤とする2液硬化型のコート剤等が挙げられる。 The heat-resistant coating layer is formed by applying a heat-resistant coating agent to the stretched polyethylene film. Examples of heat-resistant coating agents include those containing compounds with a cellulose skeleton, a benzene ring skeleton, an isocyanuric ring skeleton, or an alicyclic skeleton, whose homopolymer glass transition temperature (hereinafter sometimes referred to as Tg) is 100°C or higher. Specific examples include cellulose derivatives such as cellulose nitrate, cellulose acetate, cellulose acetate propionate, and cellulose acetate butyrate; polyester resins having a benzene ring derived from phthalic acid, naphthalene dicarboxylic acid, and ethylene oxide (hereinafter sometimes referred to as EO) adducts of bisphenol A, and/or an alicyclic skeleton derived from cyclopentanediol, dimethyloltricyclodecane, and the like; aromatic isocyanates such as diphenylmethane diisocyanate, toluene diisocyanate, xylene diisocyanate, and naphthalene diisocyanate; alicyclic isocyanates such as isocyanuric diisocyanate and norbornene diisocyanate; and/or urethane resins made from isocyanuric triisocyanate and polyols and/or tris(2-hydroxyethyl)isocyanurate; styrene, fluoro, and the like. Examples of the coating agent include a coating agent containing a compound having a benzene ring and an unsaturated double bond, such as phenoxydiethylene glycol acrylate, and/or a compound having an alicyclic structure and an unsaturated double bond, such as isobornyl acrylate and dicyclopentanyl acrylate, and a radical copolymer such as (meth)acrylate; and a two-component curing coating agent that uses at least one selected from aromatic isocyanates such as diphenylmethane diisocyanate, toluene diisocyanate, xylene diisocyanate, and naphthalene diisocyanate, alicyclic isocyanates such as isophorone diisocyanate and norbornene diisocyanate, derivatives of these isocyanates, and isocyanuric triisocyanate as a curing agent, and is a composition containing a resin having a functional group reactive with an isocyanate group, such as a hydroxyl group, an amino group, or a carboxyl group, as a base.

 耐熱コート剤は、延伸ポリエチレンフィルムへの密着性を考慮して、Tgの低い樹脂をさらに含んでいてもよい。
 セルロース骨格、ベンゼン環骨格、イソシアヌル環骨格、脂環式骨格の合計が耐熱性コート剤の固形分中20~90質量%であることが好ましく、30~80質量%であることがより好ましい。
The heat-resistant coating agent may further contain a resin having a low Tg in consideration of adhesion to the stretched polyethylene film.
The total content of the cellulose skeleton, benzene ring skeleton, isocyanuric ring skeleton and alicyclic skeleton is preferably 20 to 90 mass %, more preferably 30 to 80 mass %, of the solid content of the heat-resistant coating agent.

 耐熱コート剤は、骨材として、アルミナ、マグネシア、チタニア、ジルコニア、シリカ(石英、ヒュームドシリカ、沈降性シリカ、無水ケイ酸、溶融シリカ、結晶性シリカ、超微粉無定型シリカ等)等の無機粒子を含むことが好ましい。これにより、より耐熱性に優れたコート層を形成することができる。あるいは耐熱コート剤は、化合物は熱伝導性に優れる窒化ホウ素、窒化アルミ、酸化アルミナ、酸化チタン、酸化マグネシウム、酸化亜鉛、酸化ケイ素等の粒子を含むことも好ましい。無機粒子は、単独で使用しても、複数種組み合わせて使用してもよい。
 なおシリカ粒子の形状は特に限定はなく、球状、中空状、多孔質状、棒状、板状、繊維状、または不定形状のものを用いることができる。例えば、市販の中空状シリカ微粒子としては、日鉄鉱業(株)製のシリナックス等を用いることができる。
The heat-resistant coating agent preferably contains inorganic particles such as alumina, magnesia, titania, zirconia, and silica (quartz, fumed silica, precipitated silica, silicic anhydride, fused silica, crystalline silica, ultrafine amorphous silica, etc.) as aggregates. This allows the formation of a coating layer with better heat resistance. Alternatively, the heat-resistant coating agent preferably contains particles such as boron nitride, aluminum nitride, alumina oxide, titanium oxide, magnesium oxide, zinc oxide, and silicon oxide, which are compounds with excellent thermal conductivity. The inorganic particles may be used alone or in combination.
The shape of the silica particles is not particularly limited, and spherical, hollow, porous, rod-like, plate-like, fibrous, or amorphous silica particles can be used. For example, commercially available hollow silica particles such as Silinax manufactured by Nittetsu Mining Co., Ltd. can be used.

 無機粒子の一次粒子径は、5~200nmの範囲が好ましい。5nm以上であると、分散体中の無機微粒子が分散良好となり、200nm以内の径であれば、硬化物の強度が良好となる。より好ましくは10nm~100nmである。
 無機粒子の配合量は適宜調整され得るが、一例として無機粒子を含む耐熱コート剤の固形分総量の5~90重量%の割合であり、20質量%以上であることが好ましい。
The primary particle diameter of the inorganic particles is preferably in the range of 5 to 200 nm. If the diameter is 5 nm or more, the inorganic fine particles in the dispersion are well dispersed, and if the diameter is within 200 nm, the strength of the cured product is good. More preferably, it is 10 nm to 100 nm.
The amount of inorganic particles blended can be adjusted as appropriate, but as an example, it is 5 to 90% by weight, preferably 20% by mass or more, of the total solid content of the heat-resistant coating agent containing the inorganic particles.

 耐熱コート剤は、塗工フィルムの傷つき防止、積層体形成時のブロッキング防止、積層体作成後の製袋時の加工性付与等を目的に、ワックス、シリコン添加剤、有機ビーズ等を含んでいてもよい。具体的には、アマイドワックス、ポリプロピレンワックス、ポリエチレンワックス、パラフィンワックス、カルナバワックス、ライスワックス、のワックス、ジメチルシロキサンのエチレンオキサイド(EO)付加物、シリコン変性物のシリコン添加剤、アクリル、ナイロン、ウレタン、あるいはエポキシからなる有機ビーズ等が挙げられる。 The heat-resistant coating agent may contain wax, silicon additives, organic beads, etc., for the purpose of preventing damage to the coating film, preventing blocking during laminate formation, and imparting workability during bag making after the laminate is created. Specific examples include waxes such as amide wax, polypropylene wax, polyethylene wax, paraffin wax, carnauba wax, and rice wax, ethylene oxide (EO) adducts of dimethylsiloxane, silicon additives of modified silicon, and organic beads made of acrylic, nylon, urethane, or epoxy.

 耐熱コート剤は、これらの成分を溶媒に溶解、分散させたものである。溶媒としては、水、トルエン、キシレン、ソルベッソ#100、ソルベッソ#150等の芳香族炭化水素系有機溶剤、ヘキサン、メチルシクロヘキサン、ヘプタン、オクタン、デカン等の脂肪族炭化水素系有機溶剤、酢酸メチル、酢酸エチル、酢酸イソプロピル、酢酸ノルマルプロピル、酢酸ブチル、酢酸アミル、ギ酸エチル、プロピオン酸ブチル等のエステル系の各種有機溶剤が挙げられる。また水混和性有機溶剤としてメタノール、エタノール、プロパノール、ブタノール、イソプロピルアルコール等のアルコール系、アセトン、メチルエチルケトン、シクロハキサノン等のケトン系、エチレングリコール(モノ,ジ)メチルエーテル、エチレングリコール(モノ,ジ)エチルエーテル、エチレングリコールモノプロピルエーテル、エチレングリコールモノイソプロピルエーテル、モノブチルエーテル、ジエチレングリコール(モノ,ジ)メチルエーテル、ジエチレングリコール(モノ,ジ)エチルエーテル、ジエチレングリコールモノイソプロピルエーテル、ジエチレングリコールモノブチルエーテル、トリエチレングリコール(モノ,ジ)メチルエーテル、プロピレングリコール(モノ,ジ)メチルエーテル、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテル、ジプロピレングリコール(モノ,ジ)メチルエーテル等のグリコールエーテル系の各種有機溶剤が挙げられる。これらを単独又は2種以上を混合しても用いることができる。また、塗工をより効果的に実施するために、消泡剤、レベリング剤を使用しても良い。 Heat-resistant coating agents are made by dissolving and dispersing these ingredients in a solvent. Examples of solvents include water, aromatic hydrocarbon organic solvents such as toluene, xylene, Solvesso #100, Solvesso #150, etc., aliphatic hydrocarbon organic solvents such as hexane, methylcyclohexane, heptane, octane, decane, etc., and various ester-based organic solvents such as methyl acetate, ethyl acetate, isopropyl acetate, normal propyl acetate, butyl acetate, amyl acetate, ethyl formate, butyl propionate, etc. Examples of water-miscible organic solvents include alcohols such as methanol, ethanol, propanol, butanol, and isopropyl alcohol; ketones such as acetone, methyl ethyl ketone, and cyclohexanone; and glycol ethers such as ethylene glycol (mono, di) methyl ether, ethylene glycol (mono, di) ethyl ether, ethylene glycol monopropyl ether, ethylene glycol monoisopropyl ether, monobutyl ether, diethylene glycol (mono, di) methyl ether, diethylene glycol (mono, di) ethyl ether, diethylene glycol monoisopropyl ether, diethylene glycol monobutyl ether, triethylene glycol (mono, di) methyl ether, propylene glycol (mono, di) methyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, and dipropylene glycol (mono, di) methyl ether. These can be used alone or in combination of two or more. In order to perform coating more effectively, a defoamer or a leveling agent may be used.

(その他の層)
 本発明の積層体は、上記した以外の層を含んでいてもよい。例えば、ガスバリア性を有する層として、無機蒸着層やガスバリア性を有する塗工層を含んでいてもよい。無機蒸着層は、酸素ガス、水蒸気ガスの透過を防ぐガスバリア性を有する層であり、無機物または無機酸化物からなる蒸着層である。無機物または無機酸化物としてはアルミニウム、アルミナ、シリカ等が挙げられ、これらは単独で用いてもよいし、シリカとアルミナの二元蒸着のように2種以上を併用することができる。無機蒸着層は2層以上設けられていてもよい。無機蒸着層が2層以上設けられている場合、それぞれは同一の組成であってもよいし、異なる組成であってもよい。
(Other layers)
The laminate of the present invention may include layers other than those described above. For example, as a layer having gas barrier properties, an inorganic vapor deposition layer or a coating layer having gas barrier properties may be included. The inorganic vapor deposition layer is a layer having gas barrier properties that prevents the permeation of oxygen gas and water vapor gas, and is a vapor deposition layer made of an inorganic substance or an inorganic oxide. Examples of inorganic substances or inorganic oxides include aluminum, alumina, silica, etc., which may be used alone or in combination of two or more types such as binary vapor deposition of silica and alumina. Two or more inorganic vapor deposition layers may be provided. When two or more inorganic vapor deposition layers are provided, each may have the same composition or different compositions.

 無機蒸着層は上述の樹脂層上に、従来公知の方法により設けることができる。無機蒸着層の形成方法としては、例えば、真空蒸着法、スパッタリング法、およびイオンプレーティング法等の物理気相成長法(Physical Vapor Deposition法(PVD法))や、プラズマ化学気相成長法、熱化学気相成長法、および光化学気相成長法等の化学気相成長法(Chemical Vapor Deposition法(CVD法))等が挙げられる。 The inorganic vapor deposition layer can be provided on the resin layer by a conventional method. Examples of methods for forming the inorganic vapor deposition layer include physical vapor deposition methods (PVD methods) such as vacuum deposition, sputtering, and ion plating, and chemical vapor deposition methods (CVD methods) such as plasma chemical vapor deposition, thermal chemical vapor deposition, and photochemical vapor deposition.

 無機蒸着層の膜厚は一例として1~200nmである。無機蒸着層がアルミニウム蒸着層である場合、その膜厚は一例として1~100nmであり、無機蒸着層がシリカまたはアルミナ蒸着層である場合、その膜厚は一例として1~100nmである。 The thickness of the inorganic vapor deposition layer is, for example, 1 to 200 nm. When the inorganic vapor deposition layer is an aluminum vapor deposition layer, the thickness is, for example, 1 to 100 nm, and when the inorganic vapor deposition layer is a silica or alumina vapor deposition layer, the thickness is, for example, 1 to 100 nm.

 ガスバリア性を有する塗工層は、例えばポリビニルガスバリア性を有する樹脂を含むコーティング剤を塗布、乾燥させて設けられる。このようなコーティング剤としては従来公知のものを用いることができ、一例としてポリビニルアルコール、エチレンビニルアルコール、ポリビニルブチラールなどのビニルアルコール系重合体と、水性溶剤とを含むものが挙げられる。ビニルアルコール系重合体は、アセトアセチル基、カルボキシル基、アニオン性カルボキシル基、スルホン酸基、アニオン性スルホン酸基等の水酸基以外の反応性官能基を有していてもよい。これらは1種単独で用いてもよいし、2種以上を併用してもよい。 The coating layer having gas barrier properties is provided by applying and drying a coating agent containing, for example, a polyvinyl resin having gas barrier properties. Such coating agents can be conventionally known, and examples include those containing a vinyl alcohol polymer such as polyvinyl alcohol, ethylene vinyl alcohol, or polyvinyl butyral, and an aqueous solvent. The vinyl alcohol polymer may have reactive functional groups other than hydroxyl groups, such as acetoacetyl groups, carboxyl groups, anionic carboxyl groups, sulfonic acid groups, and anionic sulfonic acid groups. These may be used alone or in combination of two or more types.

 水性溶剤としては水、エチレングリコール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール、プロピレングリコール、ポリエチレングリコール、ポリプロピレングリコールなどのグリコール類;ブタンジオール、ペンタンジオール、ヘキサンジオールなどのジオール類;ラウリン酸プロピレングリコールなどのグリコールエステル;ジエチレングリコールモノエチル、ジエチレングリコールモノブチル、ジエチレングリコールモノヘキシル、カルビトールなどのジエチレングリコールエーテル類;プロピレングリコールエーテル、ジプロピレングリコールエーテル、およびトリエチレングリコールエーテルを含むセロソルブなどのグリコールエーテル類;メタノール、エタノール、イソプロピルアルコール、1-プロパノール、2-プロパノール、1-ブタノール、2-ブタノール、ブチルアルコール、ペンチルアルコールなどのアルコール類;スルホラン、エステル、ケトン、γ-ブチロラクトンなどのラクトン類、N-(2-ヒドロキシエチル)ピロリドンなどのラクタム類、グリセリンおよびそのポリアルキレンオキサイド付加物等が挙げられる。水性溶剤は、単独または2種以上組み合わせて用いることができる。 Aqueous solvents include water, glycols such as ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol, polyethylene glycol, and polypropylene glycol; diols such as butanediol, pentanediol, and hexanediol; glycol esters such as propylene glycol laurate; diethylene glycol ethers such as diethylene glycol monoethyl, diethylene glycol monobutyl, diethylene glycol monohexyl, and carbitol; glycol ethers such as propylene glycol ether, dipropylene glycol ether, and cellosolve including triethylene glycol ether; alcohols such as methanol, ethanol, isopropyl alcohol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, butyl alcohol, and pentyl alcohol; lactones such as sulfolane, esters, ketones, and γ-butyrolactone, lactams such as N-(2-hydroxyethyl)pyrrolidone, and polyalkylene oxide adducts of glycerin and the like. The aqueous solvents can be used alone or in combination of two or more kinds.

 コーティング剤はさらに層状無機化合物、ビニルアルコール系重合体が有する官能基と反応可能な架橋剤、無機充填剤、消泡剤、安定剤(酸化防止剤、熱安定剤、紫外線吸収剤等)、可塑剤、帯電防止剤、滑剤、ブロッキング防止剤、着色剤、レベリング剤等を含んでいてもよい。 The coating agent may further contain a layered inorganic compound, a crosslinking agent capable of reacting with the functional groups of the vinyl alcohol polymer, an inorganic filler, an antifoaming agent, a stabilizer (antioxidant, heat stabilizer, UV absorber, etc.), a plasticizer, an antistatic agent, a lubricant, an antiblocking agent, a colorant, a leveling agent, etc.

 ガスバリア性を有する塗工層を形成するためのコーティング剤としては市販品を用いることもでき、一例として住友化学社製のエクセビア(登録商標)、サンケミカル社製のSunBar(登録商標)シリーズ、三井化学社製のタケラックWPB(登録商標)シリーズ等が挙げられる。 Commercially available coating agents can be used to form a coating layer with gas barrier properties. Examples include Exevia (registered trademark) manufactured by Sumitomo Chemical Co., Ltd., SunBar (registered trademark) series manufactured by Sun Chemical Co., Ltd., and Takelac WPB (registered trademark) series manufactured by Mitsui Chemicals, Inc.

 ただし、無機蒸着層を含む積層体や、ガスバリア性を有する塗工層を有する積層体は、その効果により十分な保香性を有する場合が多い。従って、本発明は無機蒸着層や、ガスバリア性を有する塗工層を含まない積層体に適用することが好ましい。 However, laminates that include an inorganic vapor deposition layer or a coating layer with gas barrier properties often have sufficient aroma retention due to their effects. Therefore, the present invention is preferably applied to laminates that do not include an inorganic vapor deposition layer or a coating layer with gas barrier properties.

 同様に、例えばポリエステル樹脂からなるフィルムを含む積層体はそれだけで十分な保香性を有する場合が多い。従って、本発明はこれらの基材を含まない積層体に適用することが好ましい。 Similarly, laminates that contain a film made of polyester resin, for example, often have sufficient aroma retention by themselves. Therefore, it is preferable to apply the present invention to laminates that do not contain these substrates.

 延伸ポリエチレンフィルムをさらに含むことも好ましい。この場合に用いられる延伸ポリエチレンフィルムとしては、上述したのと同様のものを用いることができる。 It is also preferable that the film further contains a stretched polyethylene film. In this case, the stretched polyethylene film used can be the same as that described above.

 本発明の積層体の好適な構成例としては、例えば、
(1)延伸ポリエチレンフィルム/コート層/印刷層/接着層/エチレン系ヒートシール層
(2)延伸ポリエチレンフィルム/印刷層/コート層/接着層/エチレン系ヒートシール層
(3)延伸ポリエチレンフィルム/コート層/接着層/エチレン系ヒートシール層
(4)耐熱コート層/延伸ポリエチレンフィルム/コート層/印刷層/接着層/エチレン系ヒートシール層
(5)耐熱コート層/延伸ポリエチレンフィルム/印刷層/コート層/接着層/エチレン系ヒートシール層
(6)耐熱コート層/延伸ポリエチレンフィルム/コート層/接着層/エチレン系ヒートシール層
Suitable examples of the laminate of the present invention include, for example,
(1) Stretched polyethylene film/coating layer/printing layer/adhesive layer/ethylene-based heat seal layer (2) Stretched polyethylene film/printing layer/coating layer/adhesive layer/ethylene-based heat seal layer (3) Stretched polyethylene film/coating layer/adhesive layer/ethylene-based heat seal layer (4) Heat-resistant coating layer/stretched polyethylene film/coating layer/printing layer/adhesive layer/ethylene-based heat seal layer (5) Heat-resistant coating layer/stretched polyethylene film/printing layer/coating layer/adhesive layer/ethylene-based heat seal layer (6) Heat-resistant coating layer/stretched polyethylene film/coating layer/adhesive layer/ethylene-based heat seal layer

(7)延伸ポリエチレンフィルム/コート層/印刷層/接着層/延伸ポリエチレンフィルム/接着層/エチレン系ヒートシール層
(8)延伸ポリエチレンフィルム/印刷層/コート層/接着層/延伸ポリエチレンフィルム/接着層/エチレン系ヒートシール層
(9)延伸ポリエチレンフィルム/印刷層/接着層/延伸ポリエチレンフィルム/コート層/接着層/エチレン系ヒートシール層
(10)延伸ポリエチレンフィルム/印刷層/接着層/コート層/延伸ポリエチレンフィルム/接着層/エチレン系ヒートシール層、
(11)延伸ポリエチレンフィルム/コート層/接着層/延伸ポリエチレンフィルム/接着層/エチレン系ヒートシール層
(12)延伸ポリエチレンフィルム/接着層/コート層/延伸ポリエチレンフィルム/接着層/エチレン系ヒートシール層
(13)延伸ポリエチレンフィルム/接着層/延伸ポリエチレンフィルム/コート層/接着層/エチレン系ヒートシール層
(7) Stretched polyethylene film/coat layer/printed layer/adhesive layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer (8) Stretched polyethylene film/printed layer/coat layer/adhesive layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer (9) Stretched polyethylene film/printed layer/adhesive layer/stretched polyethylene film/coat layer/adhesive layer/ethylene-based heat seal layer (10) Stretched polyethylene film/printed layer/adhesive layer/coat layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer,
(11) Stretched polyethylene film/coat layer/adhesive layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer (12) Stretched polyethylene film/adhesive layer/coat layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer (13) Stretched polyethylene film/adhesive layer/stretched polyethylene film/coat layer/adhesive layer/ethylene-based heat seal layer

(14)耐熱コート層/延伸ポリエチレンフィルム/コート層/印刷層/接着層/延伸ポリエチレンフィルム/接着層/エチレン系ヒートシール層
(15)耐熱コート層/延伸ポリエチレンフィルム/印刷層/コート層/接着層/延伸ポリエチレンフィルム/接着層/エチレン系ヒートシール層
(16)耐熱コート層/延伸ポリエチレンフィルム/印刷層/接着層/延伸ポリエチレンフィルム/コート層/接着層/エチレン系ヒートシール層
(17)耐熱コート層/延伸ポリエチレンフィルム/印刷層/接着層/コート層/延伸ポリエチレンフィルム/接着層/エチレン系ヒートシール層、
(18)耐熱コート層/延伸ポリエチレンフィルム/コート層/接着層/延伸ポリエチレンフィルム/接着層/エチレン系ヒートシール層
(19)耐熱コート層/延伸ポリエチレンフィルム/接着層/コート層/延伸ポリエチレンフィルム/接着層/エチレン系ヒートシール層
(20)耐熱コート層/延伸ポリエチレンフィルム/接着層/延伸ポリエチレンフィルム/コート層/接着層/エチレン系ヒートシール層
等が挙げられるがこれに限定されない。延伸ポリエチレンフィルムとしてはMDOPEフィルムまたはBOPEフィルムを用いることが好ましい。
(14) heat-resistant coating layer/stretched polyethylene film/coating layer/printing layer/adhesive layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer (15) heat-resistant coating layer/stretched polyethylene film/printing layer/coating layer/adhesive layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer (16) heat-resistant coating layer/stretched polyethylene film/printing layer/adhesive layer/stretched polyethylene film/coating layer/adhesive layer/ethylene-based heat seal layer (17) heat-resistant coating layer/stretched polyethylene film/printing layer/adhesive layer/coating layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer,
(18) Heat-resistant coating layer/stretched polyethylene film/coating layer/adhesive layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer (19) Heat-resistant coating layer/stretched polyethylene film/adhesive layer/coating layer/stretched polyethylene film/adhesive layer/ethylene-based heat seal layer (20) Heat-resistant coating layer/stretched polyethylene film/adhesive layer/stretched polyethylene film/coating layer/adhesive layer/ethylene-based heat seal layer, etc., but are not limited thereto. As the stretched polyethylene film, it is preferable to use an MDOPE film or a BOPE film.

 上記の構成例(7)~(20)のように、接着層が二層設けられる場合、少なくとも一方が上述した接着層であればよく、二層ともが上述した接着層であることが好ましい。
 上記の構成例(7)~(20)のように、二層の延伸ポリエチレンフィルムを含む場合、これらは互いに異なる種類のフィルムであってもよいし、同じ種類のフィルムであってもよい。また膜厚はほぼ同じ(製造上の誤差の範囲内での相違はあるが、膜厚の差が5μm以内であることを意味する。以下、フィルムまたは層の膜厚がほぼ同じとは、同様のことを意味する。)であってもよいし、異なっていてもよい。二層の延伸ポリエチレンフィルムの膜厚は同じであるか、製袋した際に内容物から見て外側に位置する延伸ポリエチレンフィルムの膜厚の方が厚いことが好ましい。二層の延伸ポリエチレンフィルムの膜厚の差は20μm以下であることが好ましい。
 上記の構成例(7)~(20)のように、二層の延伸ポリエチレンフィルムを含む場合、構成例(9)、(10)、(12)、(13)、(16)、(17)、(19)、(20)のように、コート層はエチレン系ヒートシール層に近い方の延伸ポリエチレンフィルム上に設けられることが好ましい。
When two adhesive layers are provided as in the above configuration examples (7) to (20), at least one of them may be the above adhesive layer, and it is preferable that both layers are the above adhesive layers.
When two layers of stretched polyethylene film are included as in the above configuration examples (7) to (20), these may be different types of films or the same type of film. The thicknesses may be approximately the same (meaning that the difference in thickness is within 5 μm, although there may be differences within the range of manufacturing errors. Hereinafter, "approximately the same thickness of film or layer" means the same thing), or they may be different. It is preferable that the thicknesses of the two layers of stretched polyethylene film are the same, or that the stretched polyethylene film located on the outer side as viewed from the contents when the bag is made is thicker. It is preferable that the difference in thickness between the two layers of stretched polyethylene film is 20 μm or less.
When two layers of stretched polyethylene film are included as in the above configuration examples (7) to (20), it is preferable that the coating layer is provided on the stretched polyethylene film closer to the ethylene-based heat seal layer as in the configuration examples (9), (10), (12), (13), (16), (17), (19), and (20).

<包装材>
 本発明の積層体は、液体石鹸(ハンドソープ)やボディソープ、シャンプー、リンス、コンディショナー、食器洗い用の洗剤、洗濯用の液体洗剤、柔軟剤、重曹電解水、液体入浴剤、ボディミルク、その他液体製品用の包装材に用いられる。このような包装材の形態としては特に限定されるものではないが、一例として、表側部材と、裏側部材とを重ね合わせてその左右の側端縁部を熱融着して側部シール部を形成し、底部部材を折り込んで、その外周縁部を熱融着して底部シール部を形成して、自立可能にした角状のパウチ、いわゆるスタンディングパウチと呼ばれるものであり得る。包装材の左右側端縁部の少なくとも一方には、包装材の開封を容易にするための切り欠き部が設けられていてもよく、さらにハーフカット処理が施されていてもよい。また、包装材の上部の一方の角に、内容物を注ぎやすくするための手段が設けられていてもよい。このような手段としては、表側部材と裏側部材とをヒートシールすることにより、先細り形状で斜め外側上方を向く注ぎ口を設ける方法や、別途成型により形成した注ぎ口を接合する方法等が挙げられる。
<Packaging materials>
The laminate of the present invention is used as a packaging material for liquid products such as liquid soap (hand soap), body soap, shampoo, rinse, conditioner, dishwashing detergent, liquid laundry detergent, fabric softener, sodium bicarbonate electrolytic water, liquid bath additives, body milk, and other liquid products. The form of such a packaging material is not particularly limited, but as an example, a so-called standing pouch can be formed by overlapping a front member and a back member, heat-sealing the left and right side edges of the overlapping members to form a side seal portion, folding a bottom member, and heat-sealing the outer peripheral edge of the overlapping member to form a bottom seal portion. At least one of the left and right side edges of the packaging material may be provided with a notch portion for facilitating opening of the packaging material, and may further be subjected to half-cut processing. In addition, a means for facilitating pouring of the contents may be provided at one corner of the upper part of the packaging material. Such means include a method of heat-sealing a front member and a back member together to provide a tapered spout that faces diagonally outward and upward, and a method of joining a spout formed by separately molding.

 本発明の包装材を構成する部材のうち、積層体からなる部材は全て本発明の積層体から製造される。ただし、部材同士は全て同じ構成の積層体であってもよいし、異なっていてもよい。例えば本発明の包装材の第一の実施形態において、表側部材と裏側部材とは上述した積層体の構成例(1)、(2)、(4)、(5)から選ばれるものであり、底部部材は積層体の構成例(3)、(6)から選ばれるものである。第一の実施形態において、表側部材、裏側部材における延伸ポリエチレンフィルムの膜厚はほぼ同じである。底部部材における延伸ポリエチレンフィルムの膜厚は表側部材、裏側部材における延伸ポリエチレンフィルムの膜厚とほぼ同じであってもよいし、薄くてもよく、厚くてもよい。底部部材における延伸ポリエチレンフィルムの膜厚と、表側部材、裏側部材における延伸ポリエチレンフィルムの膜厚との差は20μm以内である。 Among the members constituting the packaging material of the present invention, all members made of a laminate are manufactured from the laminate of the present invention. However, the members may all be laminates of the same configuration, or they may be different. For example, in a first embodiment of the packaging material of the present invention, the front member and the back member are selected from the above-mentioned laminate configuration examples (1), (2), (4), and (5), and the bottom member is selected from the laminate configuration examples (3) and (6). In the first embodiment, the film thickness of the stretched polyethylene film in the front member and the back member is approximately the same. The film thickness of the stretched polyethylene film in the bottom member may be approximately the same as the film thickness of the stretched polyethylene film in the front member and the back member, or it may be thinner or thicker. The difference between the film thickness of the stretched polyethylene film in the bottom member and the film thickness of the stretched polyethylene film in the front member and the back member is within 20 μm.

 第一の実施形態において、表側部材と裏側部材におけるエチレン系ヒートシール層の膜厚はほぼ同じである。底部部材におけるエチレン系ヒートシール層の膜厚は表側部材、裏側部材におけるヒートシール層の膜厚とほぼ同じであってもよいし、薄くてもよく、厚くてもよい。底部部材におけるエチレン系ヒートシール層の膜厚と、表側部材、裏側部材におけるエチレン系ヒートシール層の膜厚との差は30μm以内である。 In the first embodiment, the thickness of the ethylene-based heat seal layer in the front member and the back member is approximately the same. The thickness of the ethylene-based heat seal layer in the bottom member may be approximately the same as the thickness of the heat seal layer in the front member and the back member, or it may be thinner or thicker. The difference between the thickness of the ethylene-based heat seal layer in the bottom member and the thickness of the ethylene-based heat seal layer in the front member and the back member is within 30 μm.

 本発明の包装材の第二の実施形態において、表側部材、裏側部材、底部部材は全て上述した積層体の構成例(1)、(2)、(4)、(5)から選ばれるものであり、全て同じ構成例の積層体からなるものであってもよいし、異なっていてもよい。第二の実施形態において、表側部材、裏側部材における延伸ポリエチレンフィルムの膜厚はほぼ同じである。底部部材における延伸ポリエチレンフィルムの膜厚は表側部材、裏側部材における延伸ポリエチレンフィルムの膜厚とほぼ同じであってもよいし、薄くてもよく、厚くてもよい。底部部材における延伸ポリエチレンフィルムの膜厚と、表側部材、裏側部材における延伸ポリエチレンフィルムの膜厚との差は20μm以内である。 In a second embodiment of the packaging material of the present invention, the front member, rear member, and bottom member are all selected from the laminate configuration examples (1), (2), (4), and (5) described above, and may all be made of laminates of the same configuration example or may be different. In the second embodiment, the film thickness of the stretched polyethylene film in the front member and rear member is approximately the same. The film thickness of the stretched polyethylene film in the bottom member may be approximately the same as the film thickness of the stretched polyethylene film in the front member and rear member, or may be thinner or thicker. The difference between the film thickness of the stretched polyethylene film in the bottom member and the film thickness of the stretched polyethylene film in the front member and rear member is within 20 μm.

 第二の実施形態において、表側部材と裏側部材におけるエチレン系ヒートシール層の膜厚はほぼ同じである。底部部材におけるエチレン系ヒートシール層の膜厚は表側部材、裏側部材におけるヒートシール層の膜厚とほぼ同じであってもよいし、薄くてもよく、厚くてもよい。底部部材におけるエチレン系ヒートシール層の膜厚と、表側部材、裏側部材におけるエチレン系ヒートシール層の膜厚との差は30μm以内である。 In the second embodiment, the thickness of the ethylene-based heat seal layer in the front member and the back member is approximately the same. The thickness of the ethylene-based heat seal layer in the bottom member may be approximately the same as the thickness of the heat seal layer in the front member and the back member, or it may be thinner or thicker. The difference between the thickness of the ethylene-based heat seal layer in the bottom member and the thickness of the ethylene-based heat seal layer in the front member and the back member is within 30 μm.

 本発明の包装材の第三の実施形態において、表側部材、裏側部材、底部部材は全て上述した積層体の構成例(3)、(6)から選ばれるものである。全て同じ構成例の積層体からなるものであってもよいし、異なっていてもよい。第三の実施形態において、表側部材、裏側部材における延伸ポリエチレンフィルムの膜厚はほぼ同じである。底部部材における延伸ポリエチレンフィルムの膜厚は表側部材、裏側部材における延伸ポリエチレンフィルムの膜厚とほぼ同じであってもよいし、薄くてもよく、厚くてもよい。底部部材における延伸ポリエチレンフィルムの膜厚と、表側部材、裏側部材における延伸ポリエチレンフィルムの膜厚との差は20μm以内である。 In a third embodiment of the packaging material of the present invention, the front member, rear member, and bottom member are all selected from the laminate configuration examples (3) and (6) described above. They may all be made of the same laminate configuration example, or they may be different. In the third embodiment, the film thickness of the stretched polyethylene film in the front member and rear member is approximately the same. The film thickness of the stretched polyethylene film in the bottom member may be approximately the same as the film thickness of the stretched polyethylene film in the front member and rear member, or it may be thinner or thicker. The difference between the film thickness of the stretched polyethylene film in the bottom member and the film thickness of the stretched polyethylene film in the front member and rear member is within 20 μm.

 第三の実施形態において、表側部材と裏側部材におけるエチレン系ヒートシール層の膜厚はほぼ同じである。底部部材におけるエチレン系ヒートシール層の膜厚は表側部材、裏側部材におけるヒートシール層の膜厚とほぼ同じであってもよいし、薄くてもよく、厚くてもよい。底部部材におけるエチレン系ヒートシール層の膜厚と、表側部材、裏側部材におけるエチレン系ヒートシール層の膜厚との差は30μm以内である。 In the third embodiment, the thickness of the ethylene-based heat seal layer in the front member and the back member is approximately the same. The thickness of the ethylene-based heat seal layer in the bottom member may be approximately the same as the thickness of the heat seal layer in the front member and the back member, or it may be thinner or thicker. The difference between the thickness of the ethylene-based heat seal layer in the bottom member and the thickness of the ethylene-based heat seal layer in the front member and the back member is within 30 μm.

 本発明の包装材の第四の実施形態において、表側部材と裏側部材とは上述した積層体の構成例(7)~(20)から選ばれるものであり、底部部材は積層体の構成例(1)~(6)から選ばれるものである。第四の実施形態において、表側部材と裏側部材とは同じ構成例の積層体からなることが好ましい。 In a fourth embodiment of the packaging material of the present invention, the front member and the back member are selected from the laminate configuration examples (7) to (20) described above, and the bottom member is selected from the laminate configuration examples (1) to (6). In the fourth embodiment, it is preferable that the front member and the back member are made of a laminate of the same configuration example.

 第四の実施形態において、表側部材と裏側部材におけるエチレン系ヒートシール層の膜厚はほぼ同じである。底部部材におけるエチレン系ヒートシール層の膜厚は表側部材、裏側部材におけるヒートシール層の膜厚とほぼ同じであってもよいし、薄くてもよく、厚くてもよい。底部部材におけるエチレン系ヒートシール層の膜厚と、表側部材、裏側部材におけるエチレン系ヒートシール層の膜厚との差は50μm以内である。 In the fourth embodiment, the thickness of the ethylene-based heat seal layer in the front member and the back member is approximately the same. The thickness of the ethylene-based heat seal layer in the bottom member may be approximately the same as the thickness of the heat seal layer in the front member and the back member, or it may be thinner or thicker. The difference between the thickness of the ethylene-based heat seal layer in the bottom member and the thickness of the ethylene-based heat seal layer in the front member and the back member is within 50 μm.

 本発明の包装材の第五の実施形態において、表側部材、裏側部材、底部部材は全て上述した積層体の構成例(7)~(20)から選ばれるものである。全て同じ構成例の積層体からなるものであってもよいし、異なっていてもよい。第五の実施形態において、表側部材と裏側部材とは同じ構成例の積層体からなることが好ましい。 In a fifth embodiment of the packaging material of the present invention, the front member, rear member, and bottom member are all selected from the laminate configuration examples (7) to (20) described above. They may all be made of the same laminate configuration example, or they may all be different. In the fifth embodiment, it is preferable that the front member and rear member are made of a laminate configuration example of the same.

 第五の実施形態において、表側部材と裏側部材におけるエチレン系ヒートシール層の膜厚はほぼ同じである。底部部材におけるエチレン系ヒートシール層の膜厚は表側部材、裏側部材におけるヒートシール層の膜厚とほぼ同じであってもよいし、薄くてもよく、厚くてもよい。底部部材におけるエチレン系ヒートシール層の膜厚と、表側部材、裏側部材におけるエチレン系ヒートシール層の膜厚との差は50μm以内である。 In the fifth embodiment, the thickness of the ethylene-based heat seal layer in the front member and the back member is approximately the same. The thickness of the ethylene-based heat seal layer in the bottom member may be approximately the same as the thickness of the heat seal layer in the front member and the back member, or it may be thinner or thicker. The difference between the thickness of the ethylene-based heat seal layer in the bottom member and the thickness of the ethylene-based heat seal layer in the front member and the back member is within 50 μm.

 以下、実施例と比較例により本発明を説明するが、本発明はこれに限定されるものではない。配合組成その他の数値は特記しない限り質量基準である。 The present invention will be explained below using examples and comparative examples, but the present invention is not limited to these. The compounding composition and other numerical values are based on mass unless otherwise specified.

<接着剤の調整>
(接着剤1)
(ポリオール組成物(X1-1))
 攪拌機、窒素ガス導入管、スナイダー管、コンデンサーを備えたポリエステル反応容器に、エチレングリコール79.10部、無水フタル酸74.06部、アジピン酸73.07部及びチタニウムテトライソプロポキシド0.01部を仕込み、精留管上部温度が100℃を超えないように徐々に加熱して内温を220℃に保持した。酸価が1mgKOH/g以下になったところでエステル化反応を終了し、さらに60℃に加熱しながらリン酸0.03部を入れて1時間撹拌し、数平均分子量800のポリエステルポリオールを得た。水酸基価は143.2mgKOH/gであった。得られたポリエステルポリオールをポリオール組成物(X1-1)として用いた。
<Adjustment of adhesive>
(Adhesive 1)
(Polyol composition (X1-1))
A polyester reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a Snyder tube, and a condenser was charged with 79.10 parts of ethylene glycol, 74.06 parts of phthalic anhydride, 73.07 parts of adipic acid, and 0.01 parts of titanium tetraisopropoxide, and gradually heated so that the temperature at the top of the rectification tube did not exceed 100 ° C., and the internal temperature was maintained at 220 ° C. When the acid value became 1 mg KOH / g or less, the esterification reaction was terminated, and 0.03 parts of phosphoric acid was added while further heating to 60 ° C. and stirred for 1 hour, to obtain a polyester polyol having a number average molecular weight of 800. The hydroxyl value was 143.2 mg KOH / g. The obtained polyester polyol was used as a polyol composition (X1-1).

(ポリイソシアネート組成物(Y1-1))
 攪拌機、窒素ガス導入管、スナイダー管、コンデンサーを備えたポリエステル反応容器に、エチレングリコール79.27部、無水フタル酸59.25部、アジピン酸87.68部及びチタニウムテトライソプロポキシド0.02部を仕込み、精留管上部温度が100℃を超えないように徐々に加熱して内温を220℃に保持した。酸価が1mgKOH/g以下になったところでエステル化反応を終了し、さらに60℃に加熱しながらリン酸0.06部を入れて1時間撹拌し、数平均分子量850のポリエステル中間体(y1-1)を得た。
(Polyisocyanate Composition (Y1-1))
In a polyester reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a Snyder tube, and a condenser, 79.27 parts of ethylene glycol, 59.25 parts of phthalic anhydride, 87.68 parts of adipic acid, and 0.02 parts of titanium tetraisopropoxide were charged, and the vessel was gradually heated so that the temperature at the top of the distillation tube did not exceed 100° C., and the internal temperature was maintained at 220° C. When the acid value became 1 mgKOH/g or less, the esterification reaction was terminated, and 0.06 parts of phosphoric acid was added while further heating to 60° C. and stirred for 1 hour, to obtain a polyester intermediate (y1-1) having a number average molecular weight of 850.

 攪拌機、窒素ガス導入管、スナイダー管、冷却コンデンサー、滴下漏斗を備えた反応容器にキシリレンジイソシアネート69.06部、ミリオネートMN(4,4’-ジフェニルメタンジイソシアネートと2,4’-ジフェニルメタンジイソシアネートとの混合物)30.61部を入れて70℃に加熱しながら撹拌し、ポリエステル中間体(y1-1)100.33部を、滴下漏斗を用いて2時間かけて滴下し、更に4時間撹拌し、ポリイソシアネート組成物(Y1-1)を得た。JIS-K1603に従い測定したNCO%は15.4%であった。 69.06 parts of xylylene diisocyanate and 30.61 parts of Millionate MN (a mixture of 4,4'-diphenylmethane diisocyanate and 2,4'-diphenylmethane diisocyanate) were placed in a reaction vessel equipped with a stirrer, nitrogen gas inlet tube, Snyder tube, cooling condenser, and dropping funnel, and the mixture was stirred while being heated to 70°C, and 100.33 parts of polyester intermediate (y1-1) was added dropwise using the dropping funnel over a period of 2 hours, and the mixture was further stirred for 4 hours to obtain polyisocyanate composition (Y1-1). The NCO% measured according to JIS-K1603 was 15.4%.

 ポリオール組成物(X1-1):60部とポリイソシアネート組成物(Y1-1):100部とを混合して接着剤1を得た。 60 parts of the polyol composition (X1-1) and 100 parts of the polyisocyanate composition (Y1-1) were mixed to obtain adhesive 1.

(接着剤2)
(ポリオール組成物(X1-2))
 攪拌機、窒素ガス導入管、スナイダー管、コンデンサーを備えたポリエステル反応容器に、エチレングリコール20.98部、グリセリン0.12部、1,3,5-トリス(2-ヒドロキシエチル)イソシアヌル酸50.94部、無水フタル酸50.41部を仕込み、精留管上部温度が100℃を超えないように徐々に加熱して内温を220℃に保持した。酸価が1mgKOH/g以下になったところでエステル化反応を終了し、数平均分子量670のポリエステルポリオールを得た。水酸基価は230.2mgKOH/gであった。得られたポリエステルポリオールをポリオール組成物(X1-2)として用いた。
(Adhesive 2)
(Polyol composition (X1-2))
In a polyester reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a Snyder tube, and a condenser, 20.98 parts of ethylene glycol, 0.12 parts of glycerin, 50.94 parts of 1,3,5-tris(2-hydroxyethyl)isocyanuric acid, and 50.41 parts of phthalic anhydride were charged, and the temperature at the top of the rectification tube was gradually heated so as not to exceed 100°C, and the internal temperature was maintained at 220°C. When the acid value became 1 mgKOH/g or less, the esterification reaction was terminated, and a polyester polyol having a number average molecular weight of 670 was obtained. The hydroxyl value was 230.2 mgKOH/g. The obtained polyester polyol was used as a polyol composition (X1-2).

(ポリイソシアネート組成物(Y1-2))
 攪拌機、窒素ガス導入管、スナイダー管、コンデンサーを備えたポリエステル反応容器に、エチレングリコール51.06部、無水フタル酸63.30部を仕込み、精留管上部温度が100℃を超えないように徐々に加熱して内温を220℃に保持した。酸価が1mgKOH/g以下になったところでエステル化反応を終了し、りん酸を0.01部加え、数平均分子量340のポリエステル中間体(y1-2)を得た。水酸基価は331.0mgKOH/gであった。
(Polyisocyanate composition (Y1-2))
In a polyester reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a Snyder tube, and a condenser, 51.06 parts of ethylene glycol and 63.30 parts of phthalic anhydride were charged, and the internal temperature was maintained at 220° C. by gradually heating so that the temperature at the top of the rectification tube did not exceed 100° C. When the acid value became 1 mgKOH/g or less, the esterification reaction was terminated, and 0.01 parts of phosphoric acid were added to obtain a polyester intermediate (y1-2) having a number average molecular weight of 340. The hydroxyl value was 331.0 mgKOH/g.

 攪拌機、窒素ガス導入管、スナイダー管、冷却コンデンサー、滴下漏斗を備えた反応容器にキシリレンジイソシアネート125.00部を入れて70℃に加熱しながら撹拌し、ポリエステル中間体(y1-2)82.00部を、滴下漏斗を用いて2時間かけて滴下し、更に4時間撹拌し、イソシアネート化合物(Y1-2)を得た。JIS-K1603に従い測定したNCO%は16.6%であった。 125.00 parts of xylylene diisocyanate was placed in a reaction vessel equipped with a stirrer, nitrogen gas inlet tube, Snyder tube, cooling condenser, and dropping funnel, and stirred while heating to 70°C. 82.00 parts of polyester intermediate (y1-2) was added dropwise using the dropping funnel over a period of 2 hours, and the mixture was further stirred for 4 hours to obtain isocyanate compound (Y1-2). The NCO% measured according to JIS-K1603 was 16.6%.

 ポリオール組成物(X1-2):100部とポリイソシアネート組成物(Y1-2):32質量部とを混合し、酢酸エチルで固形分53%に希釈して接着剤2を得た。 100 parts of polyol composition (X1-2) and 32 parts by mass of polyisocyanate composition (Y1-2) were mixed and diluted with ethyl acetate to a solid content of 53% to obtain adhesive 2.

(接着剤3)
(ポリオール組成物(X1’))
 攪拌機、窒素ガス導入管、スナイダー管、冷却コンデンサー、滴下漏斗を備えた反応容器にひまし油73.98部、ポリプロピレングリコール(分子量約4000)51.02部を入れて70℃に加熱しながら撹拌し、ミリオネートMN(4,4’-ジフェニルメタンジイソシアネートと2,4’-ジフェニルメタンジイソシアネートとの混合物)2.55部を、滴下漏斗を用いて滴下し、更に4時間撹拌し、ポリオール組成物(X1’)を得た。水酸基価は115.0mgKOH/gであった。
(Adhesive 3)
(Polyol Composition (X1'))
73.98 parts of castor oil and 51.02 parts of polypropylene glycol (molecular weight about 4000) were placed in a reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a Snyder tube, a cooling condenser, and a dropping funnel, and the mixture was stirred while being heated to 70°C, and 2.55 parts of Millionate MN (a mixture of 4,4'-diphenylmethane diisocyanate and 2,4'-diphenylmethane diisocyanate) were dropped using the dropping funnel, and the mixture was further stirred for 4 hours to obtain a polyol composition (X1'). The hydroxyl value was 115.0 mgKOH/g.

(ポリイソシアネート組成物(Y1’))
 攪拌機、窒素ガス導入管、スナイダー管、冷却コンデンサー、滴下漏斗を備えた反応容器にミリオネートMN(4,4’-ジフェニルメタンジイソシアネートと2,4’-ジフェニルメタンジイソシアネートとの混合物)114.00部を入れて70℃に加熱しながら撹拌し、ポリプロピレングリコール(分子量約400)28.16部、ポリプロピレングリコール(分子量約1000)58.44部を、滴下漏斗を用いて2時間かけて滴下し、更に4時間撹拌し、ポリイソシアネート組成物(Y1’)を得た。JIS-K1603に従い測定したNCO%は13.5%であった。
(Polyisocyanate Composition (Y1'))
114.00 parts of Millionate MN (a mixture of 4,4'-diphenylmethane diisocyanate and 2,4'-diphenylmethane diisocyanate) was placed in a reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a Snyder tube, a cooling condenser, and a dropping funnel, and stirred while heating to 70°C. 28.16 parts of polypropylene glycol (molecular weight about 400) and 58.44 parts of polypropylene glycol (molecular weight about 1000) were dropped using the dropping funnel over 2 hours, and further stirred for 4 hours to obtain a polyisocyanate composition (Y1'). The NCO% measured according to JIS-K1603 was 13.5%.

 ポリオール組成物(X1’):50部とポリイソシアネート組成物(Y1’):100部とを混合して接着剤3を得た。 Adhesive 3 was obtained by mixing 50 parts of polyol composition (X1') and 100 parts of polyisocyanate composition (Y1').

<コーティング剤の調製>
(ポリエステルポリオール(D)の合成)
 攪拌機、窒素ガス導入管、スナイダー管、コンデンサーを備えたポリエステル反応容器に、エチレングリコール1.26部、グリセリン26.76部、無水フタル酸40.99部を仕込み、精留管上部温度が100℃を超えないように徐々に加熱して内温を190℃に保持した。酸価が40mgKOH/gになったところで無水フタル酸7.33部を追添し、酸価が70mgKOH/gになったところでエステル化反応を終了した。数平均分子量900のポリエステルポリオール(D)を得た。水酸基価は165mgKOH/gであった。
<Preparation of Coating Agent>
(Synthesis of polyester polyol (D))
In a polyester reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a Snyder tube, and a condenser, 1.26 parts of ethylene glycol, 26.76 parts of glycerin, and 40.99 parts of phthalic anhydride were charged, and the temperature at the top of the rectification tube was gradually heated so that it did not exceed 100 ° C., and the internal temperature was maintained at 190 ° C. When the acid value reached 40 mg KOH / g, 7.33 parts of phthalic anhydride were added, and when the acid value reached 70 mg KOH / g, the esterification reaction was terminated. A polyester polyol (D) with a number average molecular weight of 900 was obtained. The hydroxyl value was 165 mg KOH / g.

(コーティング剤の調製)
 ポリエステルポリオール(D):10質量部、イソソルビド:4.3部、BARRISURF HX(IMERYS社製、カオリン/非膨潤性、層間非イオン性、板状、平均粒径/1.5μm、アスペクト比/約100):16.0部、XDI-TMPアダクト体:15.0部、酢酸エチル:23.0部、メチルエチルケトン:23.0部、プロピレングリコールモノメチルエーテル:1.0部を用いてコーティング剤を調製した。
(Preparation of Coating Agent)
A coating agent was prepared using 10 parts by mass of polyester polyol (D), 4.3 parts by mass of isosorbide, 16.0 parts of BARRISURF HX (manufactured by IMERYS, kaolin/non-swelling, interlayer nonionic, plate-like, average particle size/1.5 μm, aspect ratio/approximately 100), 15.0 parts of an XDI-TMP adduct, 23.0 parts of ethyl acetate, 23.0 parts of methyl ethyl ketone, and 1.0 part of propylene glycol monomethyl ether.

<積層体の製造>
(実施例1)
 膜厚40μmのBOPEフィルムに、コーティング剤を、乾燥塗膜の膜厚が2.0g/mとなるように塗工し、40℃で3日間のエージングを行いコート層とした。接着剤1を、バーコーターを用いて塗膜量2.5g/m(固形分)となるようにコート層に塗布し、膜厚60μmのLLDPEフィルムと貼り合わせた後、40℃で3日間のエージングを行い、実施例1の積層体を得た。
<Production of Laminate>
Example 1
A coating agent was applied to a BOPE film having a thickness of 40 μm so that the thickness of the dried coating film was 2.0 g/ m2 , and aging was performed for 3 days at 40° C. to obtain a coating layer. Adhesive 1 was applied to the coating layer using a bar coater so that the coating amount was 2.5 g/ m2 (solid content), and the coating layer was laminated with an LLDPE film having a thickness of 60 μm, followed by aging for 3 days at 40° C. to obtain a laminate of Example 1.

(実施例2)
 膜厚40μmのBOPEフィルムに、コーティング剤を、乾燥塗膜の膜厚が2.0g/mとなるように塗工し、40℃で3日間のエージングを行いコート層とした。接着剤2を、バーコーターを用いて塗膜量3.5g/m(固形分)となるようにコート層に塗布し、膜厚60μmのLLDPEフィルムと貼り合わせた後、40℃で4日間のエージングを行い、実施例1の積層体を得た。
Example 2
A coating agent was applied to a BOPE film having a thickness of 40 μm so that the thickness of the dried coating film was 2.0 g/ m2 , and aging was performed for 3 days at 40° C. to obtain a coating layer. Adhesive 2 was applied to the coating layer using a bar coater so that the coating amount was 3.5 g/ m2 (solid content), and the coating layer was laminated with an LLDPE film having a thickness of 60 μm, followed by aging for 4 days at 40° C. to obtain a laminate of Example 1.

(比較例1)
 接着剤1に換えて接着剤3を用いた以外は実施例1と同様にして、比較例1の積層体を得た。
(比較例2)
 コート層の形成を省略した以外は実施例1と同様にして、比較例2の積層体を得た。
(比較例3)
 接着剤1に換えて接着剤3を用いた以外は比較例2と同様にして、比較例3の積層体を得た。
(比較例4)
 接着剤2に換えて接着剤3を用いた以外は実施例2と同様にして、比較例4の積層体を得た。
(Comparative Example 1)
A laminate of Comparative Example 1 was obtained in the same manner as in Example 1, except that Adhesive 3 was used instead of Adhesive 1.
(Comparative Example 2)
A laminate of Comparative Example 2 was obtained in the same manner as in Example 1, except that the formation of the coating layer was omitted.
(Comparative Example 3)
A laminate of Comparative Example 3 was obtained in the same manner as in Comparative Example 2, except that Adhesive 3 was used instead of Adhesive 1.
(Comparative Example 4)
A laminate of Comparative Example 4 was obtained in the same manner as in Example 2, except that Adhesive 3 was used instead of Adhesive 2.

<評価>
(酸素透過率)
 得られた積層体を10cm×10cmのサイズに調整し、OX-TRAN2/21(モコン社製:酸素透過率測定装置)を用い、JIS-K7126(等圧法)に準じ、23℃0%RH、90%RHの雰囲気下でそれぞれ酸素透過率を測定した。なおRHとは、湿度を表す。
<Evaluation>
(Oxygen permeability)
The obtained laminate was adjusted to a size of 10 cm x 10 cm, and the oxygen permeability was measured in accordance with JIS-K7126 (constant pressure method) using an OX-TRAN2/21 (oxygen permeability measuring device manufactured by Mocon) in an atmosphere of 23°C, 0% RH and 90% RH. Here, RH represents humidity.

(酸素透過率-促進後)
 得られた積層体を12cm×30cmに切断した。フィルムの長辺側を半分に折りまげ、2辺を180℃、0.1MPa、1秒でヒートシールした後、内容物5gを入れ、残り1辺を同様の条件でヒートシールして3方シール型で密閉した。この際、積層体とヒートシールバーが直接接触しないよう、積層体とヒートシールバーの間にPETフィルムを介在させた。この袋を50℃で4週間置いた後、開封して内容物を拭き取った。ここから10cm×10cmの測定用サンプルを切りだし、上記と同様にして酸素透過率を測定した。内容物としては、アタック抗菌EX スーパークリアジェル(花王(株)製)、メリットシャンプー-DE1(花王(株))を用いた。
(Oxygen permeability - after acceleration)
The obtained laminate was cut into 12 cm x 30 cm. The long side of the film was folded in half, and two sides were heat-sealed at 180 ° C, 0.1 MPa, and 1 second, after which 5 g of contents was placed in, and the remaining side was heat-sealed under the same conditions to seal with a three-sided seal type. At this time, a PET film was interposed between the laminate and the heat seal bar so that the laminate and the heat seal bar would not come into direct contact. After leaving this bag at 50 ° C for 4 weeks, it was opened and the contents were wiped off. A measurement sample of 10 cm x 10 cm was cut out from this, and the oxygen permeability was measured in the same manner as above. As the contents, Attack Antibacterial EX Super Clear Gel (manufactured by Kao Corporation) and Merit Shampoo-DE1 (Kao Corporation) were used.

(ラミネート強度)
 25℃の雰囲気下で引張試験機を用い、剥離速度を300mm/minに設定し、T型の剥離方法でBOPEフィルムとLLDPEフィルム間の接着強度(N/15mm)を測定した。
(Laminate strength)
Using a tensile tester in an atmosphere of 25° C., the peeling speed was set to 300 mm/min, and the adhesive strength (N/15 mm) between the BOPE film and the LLDPE film was measured using a T-type peeling method.

(ラミネート強度-促進後)
 得られた積層体を12cm×30cmに切断した。フィルムの長辺側を半分に折りまげ、2辺を180℃、0.1MPa、1秒でヒートシールした後、内容物5gを入れ、残り1辺を同様の条件でヒートシールして3方シール型で密閉した。この際、積層体とヒートシールバーが直接接触しないよう、積層体とヒートシールバーの間にPETフィルムを介在させた。この袋を50℃で4週間置いた後、開封して内容物を拭き取った。ここから15mm幅で測定用サンプルを切りだし、上記と同様にしてラミネート強度を測定した。内容物としては、アタック抗菌EX スーパークリアジェル(花王(株)製)、メリットシャンプー-DE1(花王(株))を用いた。
(Laminate strength - after acceleration)
The obtained laminate was cut into 12 cm x 30 cm. The long side of the film was folded in half, and two sides were heat-sealed at 180 ° C, 0.1 MPa, and 1 second, after which 5 g of contents was placed in, and the remaining side was heat-sealed under the same conditions to seal with a three-sided seal type. At this time, a PET film was interposed between the laminate and the heat seal bar so that the laminate and the heat seal bar would not come into direct contact. After leaving this bag at 50 ° C for 4 weeks, it was opened and the contents were wiped off. A measurement sample was cut out from this with a width of 15 mm, and the laminate strength was measured in the same manner as above. As the contents, Attack Antibacterial EX Super Clear Gel (manufactured by Kao Corporation) and Merit Shampoo-DE1 (Kao Corporation) were used.

(ヒートシール強度)
 実施例、比較例で製造した積層体を10cm×10cmに切り出し、LLDPEフィルム同士を対向させ、ヒートシーラーを用い、180℃、0.1MPa、1秒により熱融着させLLDPEフィルム同士を熱融着させた。この際、積層体とヒートシールバーが直接接触しないよう、積層体とヒートシールバーの間にPETフィルムを介在させた。ここから15mm幅で切り出したサンプルの両端を引張試験機に固定し、引張モードで測定した(引張速度:300mm/min)。同じ測定条件で5回測定を行い、その平均をヒートシール強度とした。単位はN/15mmである。
(Heat seal strength)
The laminates produced in the examples and comparative examples were cut into 10 cm x 10 cm pieces, and the LLDPE films were placed facing each other and heat-sealed by a heat sealer at 180°C, 0.1 MPa, and 1 second to heat-seal the LLDPE films. At this time, a PET film was placed between the laminate and the heat seal bar so that the laminate and the heat seal bar would not come into direct contact with each other. Both ends of a sample cut out from this piece with a width of 15 mm were fixed to a tensile tester and measured in tensile mode (tensile speed: 300 mm/min). Five measurements were taken under the same measurement conditions, and the average was taken as the heat seal strength. The unit is N/15 mm.

(ヒートシール強度-促進後)
 得られた積層体を12cm×30cmに切断した。フィルムの長辺側を半分に折りまげ、2辺を180℃、0.1MPa、1秒でヒートシールした後、内容物5gを入れ、残り1辺を同様の条件でヒートシールして3方シール型で密閉した。この際、積層体とヒートシールバーが直接接触しないよう、積層体とヒートシールバーの間にPETフィルムを介在させた。この袋を50℃で4週間置いた後、開封して内容物を拭き取った。ヒートシールした部分を15mm幅で切り出したサンプルの両端を引張試験機に固定し、引張モードで測定した(引張速度:300mm/min)。同じ測定条件で5回測定を行い、その平均をヒートシール強度とした。単位はN/15mmである。内容物としては、アタック抗菌EX スーパークリアジェル(花王(株)製)、メリットシャンプー-DE1(花王(株))を用いた。
(Heat seal strength - after acceleration)
The obtained laminate was cut into 12 cm x 30 cm. The long side of the film was folded in half, and two sides were heat-sealed at 180 ° C, 0.1 MPa, and 1 second, after which 5 g of contents was placed in, and the remaining side was heat-sealed under the same conditions to seal in a three-sided seal type. At this time, a PET film was interposed between the laminate and the heat seal bar so that the laminate and the heat seal bar would not come into direct contact. After leaving this bag at 50 ° C for 4 weeks, it was opened and the contents were wiped off. Both ends of the sample cut out with a width of 15 mm from the heat-sealed portion were fixed to a tensile tester and measured in tensile mode (tensile speed: 300 mm / min). Five measurements were made under the same measurement conditions, and the average was taken as the heat seal strength. The unit is N / 15 mm. As the contents, Attack Antibacterial EX Super Clear Gel (manufactured by Kao Corporation) and Merit Shampoo-DE1 (Kao Corporation) were used.

(保香性)
 得られた積層体を7cm×16cmに切断した。フィルムの長辺側を半分に折りまげ、2辺を160℃、1秒でヒートシールした後、内容物5gを入れ、残り1辺をヒートシールして3方シール型で密閉した。この袋をただちに柏洋硝子(株)製のマヨネーズ瓶(M-70)に入れ密閉し、温度40℃、相対湿度60%下で3日保存した。4人のパネラーによる5段階での官能評価を行い、各パネラーの評価結果の平均を表1、2にまとめた。1に近いほど臭気がなく、積層体が保香性に優れることを、5に近いほど臭気が強いことを意味する。内容物としては、アタック抗菌EX スーパークリアジェル(花王(株)製)、メリットシャンプー-DE1(花王(株))を用いた。
(Aroma retention)
The obtained laminate was cut into 7 cm x 16 cm. The long side of the film was folded in half, and two sides were heat-sealed at 160°C for 1 second, after which 5 g of contents was placed in the bag, and the remaining side was heat-sealed to form a three-sided seal. The bag was immediately placed in a mayonnaise bottle (M-70) manufactured by Kakuyo Glass Co., Ltd., and sealed, and stored for three days at a temperature of 40°C and a relative humidity of 60%. A sensory evaluation was performed by four panelists on a five-point scale, and the average evaluation results of each panelist are summarized in Tables 1 and 2. The closer to 1, the less odor there was and the more excellent the laminate's fragrance retention was, and the closer to 5, the stronger the odor was. The contents used were Attack Antibacterial EX Super Clear Gel (manufactured by Kao Corporation) and Merit Shampoo-DE1 (Kao Corporation).

Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001

Claims (5)

 延伸ポリエチレンフィルムと、
 膜厚が45μm以上250μmであるエチレン系ヒートシール層と、
 前記延伸ポリエチレンフィルムと前記エチレン系ヒートシール層との間に配置されたコート層と、
 前記延伸ポリエチレンフィルムと前記エチレン系ヒートシール層との間に配置された接着層とを含み、
 前記コート層がオルト配向性芳香族カルボン酸由来の骨格を含むポリエステルポリオールとポリイソシアネートを含むコート剤の硬化塗膜であり、
 前記接着層がオルト配向性芳香族カルボン酸由来の骨格を含むポリエステルポリオールとポリイソシアネートを含む接着剤の硬化塗膜である、液体包材用積層体。
A stretched polyethylene film;
An ethylene-based heat seal layer having a thickness of 45 μm to 250 μm;
a coating layer disposed between the stretched polyethylene film and the ethylene-based heat seal layer;
an adhesive layer disposed between the stretched polyethylene film and the ethylene-based heat seal layer;
the coating layer is a cured coating film of a coating agent containing a polyester polyol having a skeleton derived from an ortho-oriented aromatic carboxylic acid and a polyisocyanate,
The adhesive layer is a cured coating film of an adhesive containing a polyester polyol having a skeleton derived from an ortho-oriented aromatic carboxylic acid and a polyisocyanate.
 前記延伸ポリエチレンフィルムの前記コート層とは反対側の面に耐熱コート層を有する請求項1に記載の液体包材用積層体。 The liquid packaging laminate according to claim 1, further comprising a heat-resistant coating layer on the side of the stretched polyethylene film opposite the coating layer.  前記接着剤が無溶剤型である請求項1に記載の液体包材用積層体。 The laminate for liquid packaging according to claim 1, wherein the adhesive is a solvent-free adhesive.  印刷層をさらに含む請求項1に記載の液体包材用積層体。 The liquid packaging laminate according to claim 1, further comprising a printing layer.  請求項1~4のいずれか一項に記載の積層体を製袋してなる液体用包材。 A liquid packaging material produced by forming a bag from the laminate according to any one of claims 1 to 4.
PCT/JP2023/044770 2022-12-22 2023-12-14 Multilayer body for liquid packaging materials, and packaging material Ceased WO2024135510A1 (en)

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