WO2024128186A1 - Liquid crystal composition, liquid crystal cured layer, optical film, polarizing plate, and image display device - Google Patents
Liquid crystal composition, liquid crystal cured layer, optical film, polarizing plate, and image display device Download PDFInfo
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- WO2024128186A1 WO2024128186A1 PCT/JP2023/044219 JP2023044219W WO2024128186A1 WO 2024128186 A1 WO2024128186 A1 WO 2024128186A1 JP 2023044219 W JP2023044219 W JP 2023044219W WO 2024128186 A1 WO2024128186 A1 WO 2024128186A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K19/00—Liquid crystal materials
- C09K19/52—Liquid crystal materials characterised by components which are not liquid crystals, e.g. additives with special physical aspect: solvents, solid particles
- C09K19/54—Additives having no specific mesophase characterised by their chemical composition
- C09K19/542—Macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F220/30—Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/101—Esters; Ether-esters of monocarboxylic acids
- C08K5/103—Esters; Ether-esters of monocarboxylic acids with polyalcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K19/00—Liquid crystal materials
- C09K19/04—Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K19/00—Liquid crystal materials
- C09K19/04—Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit
- C09K2019/0444—Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit characterized by a linking chain between rings or ring systems, a bridging chain between extensive mesogenic moieties or an end chain group
- C09K2019/0448—Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit characterized by a linking chain between rings or ring systems, a bridging chain between extensive mesogenic moieties or an end chain group the end chain group being a polymerizable end group, e.g. -Sp-P or acrylate
Definitions
- the present invention relates to a liquid crystal composition, a liquid crystal cured layer, an optical film, a polarizing plate, and an image display device.
- Optical films such as optical compensation sheets and retardation films are used in various image display devices from the viewpoints of eliminating image coloration and widening the viewing angle.
- a stretched birefringent film has been used, but in recent years, it has been proposed to use a liquid crystal cured layer using a liquid crystal compound instead of the stretched birefringent film.
- Patent Document 1 describes a fluorine atom-containing copolymer that contains a repeating unit represented by general formula (1) and has a block structure, graft structure, star structure or branched structure as a component contained in a liquid crystal composition for forming a liquid crystal cured layer ([Claim 1]).
- the inventors have studied liquid crystal compositions containing the copolymer and liquid crystal compound described in Patent Document 1 and other documents, and have found that there is room for improvement in the leveling properties of the liquid crystal composition and the compatibility between the copolymer and the liquid crystal compound, depending on the structure of the copolymer.
- the present inventors have discovered that by blending a specific copolymer, a liquid crystal composition containing a copolymer having excellent compatibility with a liquid crystal compound and having excellent leveling properties can be obtained, thereby completing the present invention. That is, it has been found that the above object can be achieved by the following configuration.
- a liquid crystal composition comprising a copolymer and a liquid crystal compound, The liquid crystal composition, wherein the copolymer contains a repeating unit B having a polymer chain containing a repeating unit A, and a repeating unit C different from the repeating unit B, and satisfies Requirement 1 or Requirement 2 described below.
- the liquid crystal composition according to [1] or [2], wherein the weight average molecular weight of the copolymer is 8,000 to 1,000,000.
- a liquid crystal cured layer obtained by fixing the alignment state of the liquid crystal composition according to any one of [1] to [8].
- a polarizing plate comprising the optical film according to [10] and a polarizer.
- An image display device comprising the optical film according to [10].
- the present invention it is possible to provide a liquid crystal composition which contains a copolymer having excellent compatibility with a liquid crystal compound and has excellent leveling properties.
- the present invention can also provide a liquid crystal cured layer, an optical film, a polarizing plate and an image display device.
- FIG. 1 is a schematic cross-sectional view showing an example of an optical film.
- a numerical range expressed using "to” means a range that includes the numerical values before and after "to” as the lower and upper limits.
- each component may be used as a single substance corresponding to the respective component, or two or more substances may be used in combination.
- the content of the component refers to the total content of the substances used in combination, unless otherwise specified.
- the bonding direction of a divalent group (e.g., -O-CO-) represented in this specification is not particularly limited.
- L2 when L2 is -O-CO- in the bond of " L1 - L2 - L3 ", when the position bonded to L1 side is *1 and the position bonded to L3 side is *2, L2 may be *1-O-CO-*2 or *1-CO-O-*2.
- the compounds described herein may contain isomers unless otherwise specified.
- the isomers may be structural isomers, geometric isomers, and optical isomers. Furthermore, when only a specific isomer of a compound is shown, this indicates that the specific isomer is preferred among the possible isomers of the compound.
- Re( ⁇ ) and Rth( ⁇ ) respectively represent the in-plane retardation and the retardation in the thickness direction at a wavelength ⁇ , which is 550 nm unless otherwise specified.
- the liquid crystal composition of the present invention contains a copolymer and a liquid crystal compound.
- the above-mentioned copolymer (hereinafter also referred to as "specific copolymer”) contained in the liquid crystal composition of the present invention contains a repeating unit B having a polymer chain (hereinafter also referred to as "polymer chain A") containing a repeating unit A, and a repeating unit C different from the repeating unit B, and satisfies requirement 1 or requirement 2.
- Requirement 1 The repeating unit A is a repeating unit represented by any one of the formulae (b1), (b2) and (b5) described below, and the repeating unit C is a repeating unit represented by the formula (1) described below.
- Requirement 2 The repeating unit A is a repeating unit represented by the formula (1) described later, and the repeating unit C is a repeating unit represented by any one of the formulae (b1) to (b5) described later.
- the specific copolymer contains a specific repeating unit B having a polymer chain containing a repeating unit A, and a specific repeating unit C, it is believed that in the liquid crystal composition, the compatibility with the liquid crystal compound is good due to the structural characteristics of these repeating units, and the leveling property is also excellent.
- the specific copolymer contains a specific repeating unit B having a polymer chain containing a repeating unit A, and a specific repeating unit C, it is believed that in the liquid crystal composition, the compatibility with the liquid crystal compound is good due to the structural characteristics of these repeating units, and the leveling property is also excellent.
- the specific polymer contained in the liquid crystal composition of the present invention is, as described above, a copolymer that contains a repeating unit B having a polymer chain (polymer chain A) containing a repeating unit A and a repeating unit C different from the repeating unit B, and that satisfies requirement 1 or requirement 2.
- the repeating unit B contained in the specific copolymer is a repeating unit having a polymer chain containing the repeating unit A (polymer chain A).
- the polymer chain A is preferably a so-called graft chain.
- the repeating unit B is preferably a repeating unit having a graft chain containing the repeating unit A.
- repeating unit B contains a sulfur atom.
- the repeating unit B is preferably a repeating unit represented by formula (B1).
- R 41 and R 42 each independently represent a hydrogen atom or an alkyl group.
- R 43 represents a hydrogen atom or a substituent.
- L 21 represents —O— or —NR Z21 —, where R Z21 represents a hydrogen atom or a substituent.
- L22 represents a single bond or a divalent linking group.
- A represents a repeating unit A.
- R 41 and R 42 are the same as R 11 and R 12 in formula (1) described later, and preferred embodiments are also the same.
- R 43 has the same definition as R 13 in formula (1) described later, and preferred embodiments are also the same.
- L21 has the same definition as L11 in formula (1) described later, and preferred embodiments are also the same.
- the repeating unit A represented by A is as described below.
- R N represents a hydrogen atom or an alkyl group having 1 to 12 carbon atoms.
- L 22 is preferably a divalent linking group containing an -alkylene group AL-NH-COO- or a divalent linking group containing an -alkylene group AL-COO-, and more preferably an -alkylene group AL-NH-COO-alkylene group -S- or an -alkylene group AL-COO-alkylene group AL-S-.
- the weight average molecular weight of the monomer from which the repeating unit B is derived is preferably from 1,000 to 50,000, more preferably from 2,000 to 20,000, and even more preferably from 4,000 to 10,000.
- the weight average molecular weight of the monomer from which the repeating unit B is derived can be measured, for example, by the same method as that for the weight average molecular weight of the specific copolymer described below.
- the monomer from which the repeating unit is derived refers to a monomer that can form the repeating unit by polymerizing the monomer.
- an example of the monomer from which the repeating unit B is derived is a monomer having a polymer chain A (so-called a macromonomer).
- the content of the repeating unit A in the specific copolymer is preferably from 50 to 99.99% by mass, more preferably from 60 to 99% by mass, and even more preferably from 70 to 95% by mass, based on the total mass of the repeating unit B.
- the content of the repeating unit B in the specific copolymer is preferably from 0.1 to 60% by mass, more preferably from 0.1 to 40% by mass, and even more preferably from 10 to 30% by mass, based on the total mass of the repeating unit B and the repeating unit C.
- the repeating unit C of the specific copolymer is different from the repeating unit B, and is a repeating unit represented by formula (1) described below when the specific copolymer satisfies requirement 1, and is a repeating unit represented by any of formulas (b1) to (b5) described below when the specific copolymer satisfies requirement 2.
- the content of the repeating unit C in the specific copolymer is preferably 40 to 99.9 mass %, more preferably 60 to 99.9 mass %, and even more preferably 70 to 90 mass %, based on the total mass of the repeating unit B and the repeating unit C.
- the specific copolymer preferably satisfies requirement 1-1 or requirement 2-1.
- Requirement 1-1 The repeating unit A is a repeating unit represented by either formula (b1) or (b2) described below, and the repeating unit C is a repeating unit represented by formula (1) described below.
- Requirement 2-1 The repeating unit A is a repeating unit represented by the formula (1) described later, and the repeating unit C is a repeating unit represented by any one of the formulae (b1) to (b4) described later.
- the specific polymer also preferably contains a repeating unit represented by any one of formulas (b1) to (b4).
- R 11 and R 12 each independently represent a hydrogen atom or an alkyl group.
- R 13 represents a hydrogen atom or a substituent.
- L 11 represents —O— or —NR Z11 —, where R Z11 represents a hydrogen atom or a substituent.
- L 12 represents a single bond or a divalent linking group.
- Rh represents a substituent X.
- the substituent X is a substituent containing two or more groups represented by the following formula (2) (hereinafter also abbreviated as "substituent SI”), or a branched hydrocarbon group having 10 or more carbon atoms containing two or more carbon atoms selected from tertiary carbon atoms and quaternary carbon atoms (hereinafter also abbreviated as "substituent LQ").
- substituted hydrocarbon group having 10 or more carbon atoms containing two or more carbon atoms selected from tertiary carbon atoms and quaternary carbon atoms.
- Rh represents the substituent SI or the substituent LQ.
- Examples of the alkyl group represented by one embodiment of R 11 and R 12 include linear alkyl groups having 1 to 18 carbon atoms, and branched or cyclic alkyl groups having 3 to 18 carbon atoms. Specific examples include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group (n-butyl group, sec-butyl group, iso-butyl group, and tert-butyl group), and a cyclohexyl group.
- R 11 and R 12 are preferably hydrogen atoms.
- Examples of the substituent represented by R 13 include, for example, a hydroxyl group, an alkyl group, an alkenyl group, and an aryl group.
- Examples of the substituent represented by R 13 include, for example, -L R -hydroxyl group, -L R -alkyl group, -L R -alkenyl group, and -L R -aryl group.
- L R represents a divalent linking group.
- R N represents a hydrogen atom or an alkyl group having 1 to 12 carbon atoms.
- R 13 is preferably a linear alkyl group having 1 to 4 carbon atoms, and more preferably a methyl group or an ethyl group.
- R 13 is preferably a hydrogen atom or a methyl group.
- the substituent which is one embodiment of R Z11 is preferably an alkyl group, more preferably a linear alkyl group having 1 to 4 carbon atoms, and further preferably a methyl group or an ethyl group.
- L 11 is preferably -O- or -NH-, and more preferably -O-.
- Examples of the divalent linking group represented by one embodiment of L 12 include a hydrocarbon group having 1 to 20 carbon atoms, preferably an alkylene group having 1 to 20 carbon atoms, and more preferably a linear alkylene group having 1 to 18 carbon atoms, a branched alkylene group having 3 to 18 carbon atoms, or a cyclic alkylene group having 3 to 20 carbon atoms.
- L 12 is preferably a single bond or a linear alkylene group having 1 to 18 carbon atoms, and more preferably a single bond, a methylene group, an ethylene group or a propylene group.
- the substituent SI is preferable from the viewpoint of providing a liquid crystal composition with better leveling properties.
- the substituent SI represented by one embodiment of Rh is not particularly limited as long as it is a substituent containing two or more groups represented by formula (2).
- R 31 , R 32 and R 33 each independently represent an alkyl group, an alkenyl group, an aryl group or an alkylenearyl group. In a substituent containing two or more groups represented by formula (2), a plurality of R 31 , R 32 and R 33 may be the same or different.
- the alkyl group include linear alkyl groups having 1 to 18 carbon atoms, branched alkyl groups having 3 to 18 carbon atoms, and cyclic alkyl groups.
- the alkenyl group includes, for example, alkenyl groups having 2 to 12 carbon atoms.
- the aryl group include aryl groups having 6 to 12 carbon atoms. Specific examples include a phenyl group, an ⁇ -methylphenyl group, and a naphthyl group.
- the alkylenearyl group may, for example, be an alkylenearyl group having 7 to 30 carbon atoms.
- the number of groups represented by formula (2) possessed by the substituent SI is 2 or more, and from the viewpoint of reducing the surface tension of the liquid crystal composition and suppressing unevenness when forming the liquid crystal cured layer, 3 or more is preferable, 3 to 6 is more preferable, and 3 to 5 is even more preferable.
- R 31 , R 32 and R 33 in the above formula (2) are all alkyl groups, and more preferably linear alkyl groups having 1 to 18 carbon atoms.
- R 31 , R 32 and R 33 each independently represent an alkyl group, an alkenyl group, an aryl group or an alkylenearyl group.
- a plurality of R 31 may be the same or different from each other, a plurality of R 32 may be the same or different from each other, and a plurality of R 33 may be the same or different from each other.
- n represents an integer of 2 or more.
- L S1 represents an (n+1)-valent linking group.
- R 31 , R 32 and R 33 are the same as those explained in the above formula (2).
- n is preferably an integer of 3 or more, more preferably an integer of 3 to 6, and even more preferably an integer of 3 to 5.
- Suitable examples of the (n+1) valent linking group represented by L S1 include (n+1) valent hydrocarbon groups having 1 to 15 carbon atoms which may have a substituent, in which some of the carbon atoms constituting the hydrocarbon group may be substituted with heteroatoms.
- the substituent that the hydrocarbon group may have is preferably an alkyl group, more preferably a linear alkyl group having 1 to 4 carbon atoms, and further preferably a methyl group or an ethyl group.
- the heteroatom include a silicon atom, an oxygen atom, and a nitrogen atom.
- R 31 , R 32 and R 33 each independently represent an alkyl group, an alkenyl group, an aryl group or an alkylenearyl group.
- R 34 represents an alkyl group, an alkenyl group, an aryl group, or an alkylenearyl group.
- R 34 has the same definition as R 31 , R 32 , and R 33 , and preferred embodiments thereof are also the same.
- a plurality of R 31 may be the same or different from each other, a plurality of R 32 may be the same or different from each other, and a plurality of R 33 may be the same or different from each other.
- m1 represents 2 or 3.
- m2 represents 0 or 1.
- m1+m2 is 3.
- R 31 , R 32 and R 33 are the same as those explained in the above formula (2).
- the substituent LQ represented by one embodiment of Rh is not particularly limited as long as it contains two or more carbon atoms selected from a tertiary carbon atom and a quaternary carbon atom and is a branched hydrocarbon group having 10 or more carbon atoms.
- the total number of tertiary carbon atoms and quaternary carbon atoms in the substituent LQ is 2 or more, preferably 3 or more, and more preferably 3 to 5.
- the branched hydrocarbon group constituting the substituent LQ has 10 or more carbon atoms, preferably 10 to 30, and more preferably 10 to 20.
- the hydrocarbon group is preferably an alkyl group.
- the substituent LQ is preferably a group represented by any one of formulas (L-1) to (L-3), and more preferably a group represented by formula (L-1).
- repeating unit A examples include the following repeating units.
- the repeating unit represented by the following formula K-1 will be referred to as "K-1". The same applies to other repeating units.
- R 21 , R 22 , R 24 and R 25 each independently represent a hydrogen atom or an alkyl group.
- R 23 and R 26 each independently represent a hydrogen atom or a substituent.
- L 1 and L 2 each independently represent -O- or -NR Z1 -, where R Z1 represents a hydrogen atom or a substituent.
- L3 represents a single bond or a divalent linking group.
- SP 1 and SP 2 each independently represent a spacer group. SP3 represents a single bond or a divalent linking group.
- Ph1 represents a ring structure containing two or more monocyclic aromatic rings.
- M1 represents a mesogenic group.
- T1 represents a terminal group other than the X substituent.
- D represents an m-valent mesogenic group derived from a discotic liquid crystal compound.
- m represents an integer of 3 to 8, and each of R 21 , R 22 , R 23 , L 1 and SP 3 in formula (b4) may be the same or different.
- Rp represents a polyoxyalkylene group.
- Rq represents a substituent other than the substituent X, or a hydrogen atom.
- the alkyl group represented by one embodiment of R 21 , R 22 , R 24 and R 25 has the same definition as the alkyl group represented by one embodiment of R 11 and R 12 in the above formula (1), and preferred embodiments are also the same.
- the substituent represented by one embodiment of R 23 and R 26 has the same definition as the substituent represented by R 13 in the above formula (1), and the preferred embodiments are also the same.
- L1 and L2 are defined the same as L11 in the above formula (1), and preferred embodiments are also the same.
- An example of the substituent represented by L3 is the divalent linking group represented by an example of SP3 .
- L3 is preferably a single bond.
- the spacer group represented by SP 1 and SP 2 is not particularly limited as long as it is a divalent linking group not containing a ring structure, and specific examples thereof include divalent aliphatic hydrocarbon groups having 1 to 20 carbon atoms.
- the divalent aliphatic hydrocarbon group having 1 to 20 carbon atoms is, for example, preferably an alkylene group having 1 to 15 carbon atoms, and more preferably an alkylene group having 1 to 8 carbon atoms.
- Specific examples include a methylene group, an ethylene group, a propylene group, a butylene group, a pentylene group, a hexylene group, a methylhexylene group, and a heptylene group.
- one or two or more non-adjacent -CH 2 - groups among those constituting a part of the divalent hydrocarbon group may each be independently substituted with -O-, -S-, -NH-, or -N(Q)-.
- the substituent represented by Q is preferably an alkyl group, more preferably a linear alkyl group having 1 to 4 carbon atoms, and further preferably a methyl group or an ethyl group.
- the spacer group is preferably a group represented by *-(CH 2 -CH 2 O) n1 -*, where n1 represents an integer of 2 to 4, and * represents the bonding position with L 1 or Ph 1 (M 1 ).
- Specific examples include -O-CO-(divalent cyclic group having 5 to 8 atoms)-O-(alkylene group having 1 to 12 carbon atoms)-, -(divalent cyclic group having 5 to 8 atoms)-(divalent cyclic group having 5 to 8 atoms)-(alkylene group having 1 to 12 carbon atoms)-CO-O-(alkylene group having 1 to 12 carbon atoms)-, and the like.
- examples of the ring structure containing two or more monocyclic aromatic rings represented by Ph 1 include a naphthyl group and a biphenyl group, each of which may have a substituent, with a naphthyl group being preferred.
- a substituent an alkyl group is preferred, a linear alkyl group having 1 to 4 carbon atoms is more preferred, and a methyl group or an ethyl group is even more preferred.
- the mesogenic group represented by M1 is a group that represents the main skeleton of the liquid crystal molecule that contributes to the formation of liquid crystals.
- the liquid crystal molecules exhibit liquid crystallinity, which is an intermediate state (mesophase) between a crystalline state and an isotropic liquid state.
- mesogenic group reference can be made to, for example, "Flussige Kristalle in Tablellen II” (VEB Manual Verlag fur Grundstoff Industrie, Leipzig, published in 1984), particularly the description on pages 7 to 16, and to "Liquid Crystal Handbook” edited by the Liquid Crystal Handbook Editorial Committee (Maruzen, published in 2000), particularly the description in Chapter 3.
- the mesogenic group for example, a group having at least one cyclic structure selected from the group consisting of an aromatic hydrocarbon group, a heterocyclic group, and an alicyclic group is preferable.
- the mesogen group is preferably a group having an aromatic hydrocarbon group or a group having an alicyclic group, which may have a substituent, more preferably a group having 2 to 4 aromatic hydrocarbon groups, and even more preferably a group having 3 aromatic hydrocarbon groups, for the reason that the degree of orientation of the liquid crystal cured layer is improved.
- the substituent is preferably an alkyl group, an alkoxy group, an alkyl ester group, or an acetyl group, and more preferably a methyl group, a tert-butyl group, a methoxy group, or a methyl ester group.
- M1 in the above formulas (b2) and (b3) preferably represents a mesogen group represented by the following formula (M1-A) for the reason that repelling is further suppressed during the formation of a cured liquid crystal layer.
- * represents the bonding position with SP1 or T1 .
- n represents an integer of 1 or more, and is preferably an integer of 1 to 10.
- Ph 11 and Ph 12 each independently represent a divalent aromatic ring group which may have a substituent, provided that when n represents an integer of 2 or more, multiple Ph 11 may be the same or different.
- L 11 represents a single bond or a divalent linking group, provided that when n represents an integer of 2 or greater, a plurality of L 11 may be the same or different.
- n is an integer of 2 or more and Ph 11 represents a phenylene group
- any one of the two or more Ph 11s is a meta-position linkage or an ortho-position linkage
- the linkage is a meta-position linkage.
- any one of the two or more Ph 11s is a para-position linkage.
- the divalent aromatic ring group represented by Ph 11 and Ph 12 includes a group in which two hydrogen atoms have been removed from an aromatic hydrocarbon ring, and a group in which two hydrogen atoms have been removed from an aromatic heterocycle.
- the aromatic hydrocarbon ring include a benzene ring, a naphthalene ring, an anthracene ring, and a phenanthroline ring.
- the aromatic heterocycle include a furan ring, a pyrrole ring, a thiophene ring, a pyridine ring, a thiazole ring, and a benzothiazole ring.
- the substituent that the divalent aromatic ring group may have is preferably an alkyl ester group, an alkyl group, or an acetyl group, more preferably a methyl ester group or a linear alkyl group having 1 to 4 carbon atoms, and further preferably a methyl group or an ethyl group.
- R 1 to R 5 each independently represent a hydrogen atom, a fluorine atom, or an alkyl group having 1 to 12 carbon atoms.
- the terminal group represented by T1 is a group other than the substituent X, and represents a hydrogen atom or a group present on the side chain terminal side of the mesogen group.
- the group present on the side chain terminal side of the mesogen group include a halogen atom, a cyano group, a nitro group, a hydroxy group, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an alkylthio group having 1 to 10 carbon atoms, an alkoxycarbonyloxy group having 1 to 10 carbon atoms, an alkoxycarbonyl group having 1 to 10 carbon atoms (ROC(O)-: R is an alkyl group), an acyloxy group having 1 to 10 carbon atoms, an acylamino group having 1 to 10 carbon atoms, an alkoxycarbonylamino group having 1 to 10 carbon atoms, a sulfonylamino group having 1 to
- one or two or more non-adjacent -CH 2 - may each be independently substituted with -O-, -S-, -NH- or -N(Q)-.
- the substituent represented by Q is preferably an alkyl group having 1 to 4 carbon atoms.
- the m-valent mesogenic group represented by D and derived from a discotic liquid crystal compound is preferably a structure represented by the following formula (I) or any of the formulae (D2) to (D13) described below.
- L D1 , L D2 and L D3 each independently represent a single bond or a divalent linking group, and H 1 , H 2 and H 3 each independently represent the following formula (IA).
- YA 1 and YA 2 each independently represent a methine group which may have a substituent or a nitrogen atom.
- XA represents an oxygen atom, a sulfur atom, methylene or imino. * indicates the position at which the group is bonded to the L D1 to L D3 sides in the above formula (I). ** represents the position at which the group is bonded to the * side in formula (I) above.
- Preferred examples of the substituent that the methine represented by one embodiment of YA1 and YA2 may have include an alkyl group, an alkoxy group, an aryloxy group, an acyl group, an alkoxycarbonyl group, an acyloxy group, an acylamino group, an alkoxycarbonylamino group, an alkylthio group, an arylthio group, a halogen atom, and a cyano group.
- the divalent linking group represented by one embodiment of L D1 , L D2 and L D3 is preferably a divalent linking group selected from the group consisting of -O-, -S-, -C( ⁇ O)-, -NR 7 -, -CH ⁇ CH-, -C ⁇ C-, a divalent cyclic group and a combination thereof, where R 7 represents a hydrogen atom or an alkyl group having 1 to 12 carbon atoms.
- the divalent cyclic group in L D1 , L D2 and L D3 is a divalent linking group having at least one type of cyclic structure (hereinafter, also referred to as "cyclic group").
- the cyclic group is preferably a 5-membered ring, a 6-membered ring or a 7-membered ring, more preferably a 5-membered ring or a 6-membered ring, and even more preferably a 6-membered ring.
- the ring contained in the cyclic group may be a condensed ring. However, a monocyclic ring is more preferable than a condensed ring.
- the ring contained in the cyclic group may be any of an aromatic ring, an aliphatic ring and a heterocyclic ring.
- Preferred examples of the aromatic ring include a benzene ring and a naphthalene ring.
- Preferred examples of the aliphatic ring include a cyclohexane ring.
- Preferred examples of the heterocyclic ring include a ring containing at least one sulfur atom, a nitrogen atom or an oxygen atom, and preferred examples of the pyridine ring, a pyrimidine ring and an oxadiazole ring. More preferred cyclic groups are aromatic rings and heterocyclic rings. It is more preferred that the divalent cyclic group in the present invention is a divalent linking group consisting of only a cyclic structure (including a substituent).
- the cyclic group having a benzene ring is preferably a 1,4-phenylene group.
- the cyclic group having a naphthalene ring is preferably a naphthalene-1,5-diyl group or a naphthalene-2,6-diyl group.
- the cyclic group having a cyclohexane ring is preferably a 1,4-cyclohexylene group.
- the cyclic group having a pyridine ring is preferably a pyridine-2,5-diyl group.
- the cyclic group having a pyrimidine ring is preferably a pyrimidine-2,5-diyl group.
- the cyclic group having an oxadiazole ring is preferably a 1,2,4-oxadiazole-3,5-diyl group.
- the divalent cyclic group in L D1 , L D2 and L D3 may have a substituent.
- substituents include a halogen atom (preferably a fluorine atom or a chlorine atom), a cyano group, a nitro group, an alkyl group having 1 to 16 carbon atoms, an alkenyl group having 2 to 16 carbon atoms, an alkynyl group having 2 to 16 carbon atoms, a halogen-substituted alkyl group having 1 to 16 carbon atoms, an alkoxy group having 1 to 16 carbon atoms, an acyl group having 2 to 16 carbon atoms, an alkylthio group having 1 to 16 carbon atoms, an acyloxy group having 2 to 16 carbon atoms, an alkoxycarbonyl group having 2 to 16 carbon atoms, a carbamoyl group, a carbamoyl group substituted with an alkyl group having 2 to 16 carbon atoms, and an acylamin
- * represents the position of bonding to the 6-membered ring side in formula (I).
- Examples of the compound represented by formula (I) include the exemplary compounds described in paragraphs [0068] to [0077] of JP-A No. 2010-244038 and the exemplary compounds described in paragraphs [0040] to [0063] of JP-A No. 2007-2220.
- the exemplary compounds can be synthesized by various methods, for example, by the methods described in paragraphs [0064] to [0070] of JP-A No. 2007-2220.
- mesogenic groups (D) derived from discotic liquid crystal compounds are shown below. Note that formula (D1) corresponds to a specific example of formula (I).
- the polyoxyalkylene group represented by Rp is a group having an oxyalkylene group as a repeating unit.
- the polyoxyalkylene group is preferably a group represented by formula (E).
- A represents an alkylene group.
- p represents a number of 2 or more.
- the number of carbon atoms in the alkylene group represented by A is not particularly limited, but is preferably 1 to 4, and more preferably 2 or 3.
- A is an alkylene group having 1 carbon atom
- -(A-O)- represents an oxymethylene group (-CH 2 O-)
- A is an alkylene group having 2 carbon atoms
- -(A-O)- represents an oxyethylene group (-CH 2 CH 2 O-).
- the alkylene group may be either linear or branched.
- the number represented by p is preferably from 2 to 1,000, and more preferably from 4 to 25.
- the alkylene groups in the multiple oxyalkylene groups may be the same or different.
- the oxyalkylene group may be an oxyalkylene group formed by linking an oxymethylene group and an oxypropylene group in -(A-O) p -.
- the bonding order of each repeating unit may be either random or block.
- the substituent other than the substituent X represented by one embodiment of Rq is not particularly limited as long as it is a substituent other than the above-mentioned substituent X.
- the substituent other than the substituent X represented by one embodiment of Rq include an alkyl group, a phosphonic acid group, an aryl group, and a group combining these.
- the aryl group represented by one embodiment of Rq include an aryl group having 6 to 20 carbon atoms. Specific examples include a phenyl group, a nonylphenyl group, and a naphthyl group.
- Rq is preferably a hydrogen atom.
- repeating units represented by formulas (b1) to (b5) include the repeating units:
- n and m each independently represent a number of 1 or more. However, n+m is a number of 2 or more, and if m is not present in the formulas below, n represents a number of 2 or more.
- the specific copolymer may contain repeating units other than the repeating unit B and repeating unit C described above.
- the content of the specific copolymer is preferably 0.01 to 10 mass %, more preferably 0.02 to 1 mass %, and even more preferably 0.04 to 0.5 mass %, relative to the total solid content (100 mass %) of the liquid crystal composition, from the viewpoint of obtaining superior effects of the present invention.
- the weight average molecular weight (Mw) of the specific copolymer is preferably from 2,000 to 1,000,000, and from the viewpoint of superior leveling properties of the liquid crystal composition, more preferably from 8,000 to 1,000,000, and further preferably from 8,000 to 300,000.
- the weight average molecular weight in the present invention is a value measured by gel permeation chromatography (GPC).
- the liquid crystal compound contained in the liquid crystal composition of the present invention is not particularly limited.
- the type of liquid crystal compound contained in the liquid crystal composition is not particularly limited.
- liquid crystal compounds can be classified into rod-shaped and disk-shaped types based on their shape. Each type can be further divided into low molecular weight and high molecular weight types. High molecular weight compounds generally have a degree of polymerization of 100 or more (Polymer Physics: Phase Transition Dynamics, Masao Doi, p. 2, Iwanami Shoten, 1992).
- any liquid crystal compound can be used, but it is preferable to use a rod-shaped liquid crystal compound or a discotic liquid crystal compound (discotic liquid crystal compound). Two or more rod-shaped liquid crystal compounds, two or more discotic liquid crystal compounds, or a mixture of rod-shaped and discotic liquid crystal compounds may also be used.
- the liquid crystal compound is preferably a polymerizable liquid crystal compound having a polymerizable group.
- the polymerizable liquid crystal compound is preferably at least one type of polymerizable liquid crystal compound selected from the group consisting of polymerizable rod-like liquid crystal compounds and polymerizable discotic liquid crystal compounds.
- the polymerizable group include an acryloyl group, a methacryloyl group, an epoxy group, and a vinyl group.
- the alignment of the liquid crystal compound can be fixed by polymerizing such a liquid crystal compound having a polymerizable group. After the liquid crystal compound is fixed by polymerization, it is not necessary for the liquid crystal compound to exhibit liquid crystallinity.
- the rod-shaped liquid crystal compound those described in claim 1 of JP-A-11-513019 or paragraphs [0026] to [0098] of JP-A-2005-289980 are preferred.
- the discotic liquid crystal compound those described in paragraphs [0020] to [0067] of JP-A No. 2007-108732 or paragraphs [0013] to [0108] of JP-A No. 2010-244038 are preferred.
- a liquid crystal compound having reverse wavelength dispersion may be used as the liquid crystal compound.
- the content of the liquid crystal compound is preferably from 10 to 99% by mass, and more preferably from 50 to 95% by mass, based on the total solid content (100% by mass) of the liquid crystal composition.
- the liquid crystal compound may be used alone or in combination of two or more. When two or more liquid crystal compounds are used in combination, the total content is preferably within the above range.
- the liquid crystal composition of the present invention preferably contains a solvent.
- the solvent include ketones (e.g., acetone, 2-butanone, methyl ethyl ketone, methyl isobutyl ketone, cyclopentanone, and cyclohexanone), ethers (e.g., dioxane, tetrahydrofuran, tetrahydropyran, dioxolane, tetrahydrofurfuryl alcohol, and cyclopentyl methyl ether), aliphatic hydrocarbons (e.g., hexane), alicyclic hydrocarbons (e.g., cyclohexane), aromatic hydrocarbons (e.g., benzene, toluene, xylene, and trimethylbenzene), halogenated carbons (e.g., dichloromethane, trichloromethane (chloro
- organic solvent examples include organic solvents such as benzene, esters (e.g., methyl acetate, ethyl acetate, ethyl propionate, butyl acetate, diethyl carbonate, etc.), alcohols (e.g., ethanol, isopropanol, butanol, cyclohexanol, etc.), cellosolves (e.g., methyl cellosolve, ethyl cellosolve, 1,2-dimethoxyethane, etc.), cellosolve acetates, sulfoxides (e.g., dimethyl sulfoxide, etc.), amides (e.g., dimethylformamide, dimethylacetamide, N-methylpyrrolidone, N-ethylpyrrolidone, 1,3-dimethyl-2-imidazolidinone, etc.), and heterocyclic compounds (e.g., pyridine, etc.), as well as water.
- liquid crystal cured layer formed using the liquid crystal composition will have better alignment and improved heat resistance.
- the liquid crystal composition of the present invention may contain a polymerization initiator.
- the polymerization initiator is not particularly limited, but a photosensitive compound, that is, a photopolymerization initiator, is preferred.
- the photopolymerization initiator is not particularly limited, and examples of the photopolymerization initiator include ⁇ -carbonyl compounds, acyloin ethers, ⁇ -hydrocarbon-substituted aromatic acyloin compounds, polynuclear quinone compounds, combinations of triaryl imidazole dimers and p-aminophenyl ketones, acridine and phenazine compounds, oxadiazole compounds, o-acyloxime compounds, acylphosphine oxide compounds, and oxime-type polymerization initiators.
- photopolymerization initiator As such a photopolymerization initiator, commercially available products can be used, such as Irgacure-184, Irgacure-907, Irgacure-369, Irgacure-651, Irgacure (Ominirad)-819, Irgacure-OXE-01, and Irgacure-OXE-02, all of which are manufactured by BASF.
- the content of the polymerization initiator is preferably 0.01 to 30 mass %, and more preferably 0.1 to 15 mass %, based on the total solid content (100 mass %) of the liquid crystal composition.
- the polymerization initiator may be used alone or in combination of two or more. When two or more polymerization initiators are used in combination, the total content is preferably within the above range.
- the liquid crystal composition may contain a chiral dopant.
- Chiral agents can be selected according to the purpose, since the direction of helical twist or the helical pitch induced by the agent varies depending on the compound.
- the chiral agent is not particularly limited, and examples thereof include known compounds (for example, those described in Liquid Crystal Device Handbook, Chapter 3, Section 4-3, Chiral Agents for TN (twisted nematic) and STN (Super Twisted Nematic), p. 199, edited by the 142nd Committee of the Japan Society for the Promotion of Science, 1989), isosorbide and isomannide derivatives.
- the chiral agent generally contains an asymmetric carbon atom
- an axially asymmetric compound or a planarly asymmetric compound that does not contain an asymmetric carbon atom can also be used as the chiral agent.
- the axially asymmetric compound or the planarly asymmetric compound include binaphthyl, helicene, paracyclophane, and derivatives thereof.
- the chiral agent may have a polymerizable group.
- the polymerizable group of the chiral agent is preferably an unsaturated polymerizable group, an epoxy group or an aziridinyl group, more preferably an unsaturated polymerizable group, and even more preferably an ethylenically unsaturated polymerizable group.
- the chiral agent may have a photoisomerisation site.
- the photoisomerizable moiety is preferably a cinnamoyl moiety, a chalcone moiety, an azobenzene moiety, or a stilbene moiety, and more preferably a cinnamoyl moiety, a chalcone moiety, or a stilbene moiety.
- Examples of the chiral agent include the optically active isosorbide derivatives described in paragraphs [0015] to [0049] of JP-A-2003-313187, the optically active isomannide derivatives described in paragraphs [0015] to [0057] of JP-A-2003-313188, the optically active polyester/amides described in paragraphs [0015] to [0052] of JP-A-2003-313292, and the chiral agents described in paragraphs [0012] to [0053] of WO2018/194157.
- the content of the chiral agent is preferably 5.0% by mass or less, more preferably 3.0% by mass or less, even more preferably 2.0% by mass or less, and particularly preferably less than 1.0% by mass, based on the total mass of the liquid crystal compound, from the viewpoint of facilitating uniform alignment of the liquid crystal compound.
- the lower limit is not particularly limited, but is preferably 0.01% by mass or more, more preferably 0.02% by mass or more, and even more preferably 0.05% by mass or more.
- the chiral agent may be used alone or in combination of two or more. When two or more chiral agents are used in combination, the total content is preferably within the above range.
- chiral agents including chiral agent A and chiral agent B that induces a helix in the opposite direction to that of chiral agent A as the chiral agents used in the liquid crystal composition.
- the chiral agents used in the liquid crystal composition For example, if the helix induced by chiral agent A is right-handed, the helix induced by chiral agent B will be left-handed.
- the cured liquid crystal layer of the present invention is a cured liquid crystal layer obtained by fixing the alignment state of the above-mentioned liquid crystal composition of the present invention.
- a method for forming the liquid crystal cured layer for example, a method in which the above-mentioned liquid crystal composition of the present invention is used to obtain a desired alignment state, and then the liquid crystal composition is fixed by polymerization.
- the polymerization conditions are not particularly limited, but in the polymerization by light irradiation, it is preferable to use ultraviolet light.
- the irradiation amount is preferably 10 mJ/cm 2 to 50 J/cm 2 , more preferably 20 mJ/cm 2 to 5 J/cm 2 , further preferably 30 mJ/cm 2 to 3 J/cm 2 , and particularly preferably 50 to 1000 mJ/cm 2.
- the polymerization may be carried out under heating conditions.
- the liquid crystal cured layer can be formed on any support or alignment film in an optical film described later, or on a polarizer in a polarizing plate described later.
- the alignment state of the liquid crystal compound in the liquid crystal cured layer of the present invention may be any of horizontal alignment, vertical alignment, tilt alignment and twist alignment.
- a single layer may have a plurality of orientation states, such as a liquid crystal cured layer having, along the thickness direction, a first region in which the orientation state of liquid crystal compounds twisted along a helical axis extending along the thickness direction is fixed, and a second region in which the orientation state of liquid crystal compounds homogeneously aligned is fixed, as described in WO2021/033640.
- the term "horizontal alignment” refers to a state in which the major surface of the cured liquid crystal layer (or, when the cured liquid crystal layer is formed on a member such as a support or an alignment film, the surface of the member) is parallel to the long axis direction of the liquid crystal compound. However, it is not required to be strictly parallel, and in this specification, it refers to an alignment in which the angle between the major surface of the cured liquid crystal layer and the long axis direction of the liquid crystal compound is less than 10°.
- the liquid crystal cured layer of the present invention is preferably an optically anisotropic layer.
- optically anisotropic layers include a positive A plate, a positive C plate, and an optically anisotropic layer having, along the thickness direction, a first region in which the orientation state of liquid crystal compounds twistedly oriented along a helical axis extending along the thickness direction is fixed, and a second region in which the orientation state of liquid crystal compounds homogeneously oriented is fixed (hereinafter, this embodiment will be abbreviated as "optically anisotropic layer A").
- the positive A plate and the positive C plate are defined as follows.
- the refractive index in the slow axis direction the direction in which the in-plane refractive index is maximum
- the refractive index in the direction perpendicular to the in-plane slow axis is ny
- the refractive index in the thickness direction is nz
- the positive A plate satisfies the relationship of formula (A1)
- the positive C plate satisfies the relationship of formula (C1).
- the positive A plate has a positive Rth value
- the positive C plate has a negative Rth value.
- Re(550) is preferably 100 to 180 nm, more preferably 120 to 160 nm, further preferably 130 to 150 nm, and particularly preferably 130 to 145 nm.
- ⁇ /4 plate refers to a plate having a ⁇ /4 function, specifically, a plate having the function of converting linearly polarized light of a certain wavelength into circularly polarized light (or circularly polarized light into linearly polarized light).
- optically anisotropic layer having, along the thickness direction, a first region in which the orientation state of liquid crystal compounds twistedly oriented along a helical axis extending along the thickness direction is fixed, and a second region in which the orientation state of liquid crystal compounds homogeneously oriented is fixed
- d1 thickness of the first region of the optically anisotropic layer A
- the refractive index anisotropy of the first region measured at a wavelength of 550 nm is ⁇ n1
- the first region satisfies the following formula (1-1), in order to suitably apply the optically anisotropic layer to a circular polarizing plate.
- Formula (1-1) 100 nm ⁇ n1d1 ⁇ 240 nm Among these, it is more preferable to satisfy the formula (1-2), and it is even more preferable to satisfy the formula (1-3).
- Formula (1-2) 120 nm ⁇ n1d1 ⁇ 220 nm
- Formula (1-3) 140 nm ⁇ n1d1 ⁇ 200 nm
- the refractive index anisotropy ⁇ n1 means the refractive index anisotropy of the first region.
- the absolute value of the twist angle of the liquid crystal compound in the first region is not particularly limited, but is preferably 60 to 120°, and more preferably 70 to 110°, in that the optically anisotropic layer can be suitably applied to a circular polarizer.
- the twist angle is measured using an Axoscan from Axometrics, Inc., and the company's instrument analysis software.
- the second region of the optically anisotropic layer A is d2 (nm) and the refractive index anisotropy of the second region measured at a wavelength of 550 nm is ⁇ n2, it is preferable that the second region satisfies the following formula (2-1), in order to suitably apply the optically anisotropic layer to a circular polarizing plate.
- Formula (2-1) 100 nm ⁇ n2d2 ⁇ 240 nm Among these, it is more preferable to satisfy the formula (2-2), and it is even more preferable to satisfy the formula (2-3).
- Formula (2-2) 120 nm ⁇ n2d2 ⁇ 220 nm
- Formula (2-3) 140 nm ⁇ n2d2 ⁇ 200 nm
- the refractive index anisotropy ⁇ n2 means the refractive index anisotropy of the second region.
- the optical film of the present invention is an optical film having the liquid crystal cured layer of the present invention.
- the structure of the optical film will be described with reference to Fig. 1.
- Fig. 1 is a schematic cross-sectional view showing an example of the optical film. It should be noted that FIG. 1 is a schematic diagram, and the thickness and positional relationships of the layers do not necessarily correspond to the actual ones, and the support and alignment film shown in FIG. 1 are both optional components.
- An optical film 10 shown in FIG. 1 comprises, in this order, a support 16, an alignment film 14, and a liquid crystal cured layer 12 which is a cured product of the liquid crystal composition of the present invention.
- the liquid crystal cured layer 12 may be a laminate of two or more different liquid crystal cured layers.
- the polarizing plate of the present invention described later is used as a circular polarizing plate, or when the optical film of the present invention is used as an optical compensation film for an IPS (In-Plane-Switching) type or FFS (Fringe-Field-Switching) type liquid crystal display device, it is preferably a laminate of a positive A plate and a positive C plate.
- the cured liquid crystal layer may be peeled off from the support and used alone as an optical film.
- Various members used in the optical film will be described in detail below.
- the liquid crystal cured layer in the optical film of the present invention is the above-mentioned liquid crystal cured layer of the present invention.
- the thickness of the cured liquid crystal layer is not particularly limited, but is preferably 0.1 to 10 ⁇ m, and more preferably 0.5 to 5 ⁇ m.
- the optical film may have a support as a substrate for forming the liquid crystal cured layer.
- a support is preferably transparent, and more specifically, preferably has a light transmittance of 80% or more.
- Such supports include glass substrates and polymer films.
- Materials of the polymer film include cellulose-based polymers, acrylic polymers having acrylic acid ester polymers such as polymethyl methacrylate and lactone ring-containing polymers, thermoplastic norbornene-based polymers, polycarbonate-based polymers, polyester-based polymers such as polyethylene terephthalate and polyethylene naphthalate, styrene-based polymers such as polystyrene and acrylonitrile-styrene copolymers (AS resins), polyolefin-based polymers such as polyethylene, polypropylene and ethylene-propylene copolymers, vinyl chloride-based polymers, amide-based polymers such as nylon and aromatic polyamide, imide-based polymers, sulfone-based polymers, polyethersulfone-based polymers, polyetheretherketone-based polymers, polyphenylene sulfide-based polymers, vinylidene chloride-based polymers, vinyl alcohol-
- the thickness of the support is not particularly limited, but is preferably 5 to 100 ⁇ m, and more preferably 5 to 50 ⁇ m. It is preferable that the support is peelable.
- the liquid crystal cured layer is preferably formed on the surface of the alignment film.
- the alignment film may be sandwiched between the support and the liquid crystal cured layer.
- the above-mentioned support may also serve as the alignment film.
- the alignment film is not particularly limited as long as it has the function of aligning the polymerizable liquid crystal compound contained in the composition.
- Alignment layers are generally made mainly of polymers. Polymer materials for alignment layers are described in many publications and many commercial products are available.
- the polymer material for the alignment film is preferably polyvinyl alcohol, polyimide or any of their derivatives, and more preferably modified or unmodified polyvinyl alcohol.
- a photo-alignment film As the alignment film, since no object comes into contact with the surface of the alignment film during formation of the alignment film, and deterioration of the surface condition can be prevented.
- the photo-alignment film include, but are not limited to, an alignment film formed from a polymer material such as a polyamide compound and a polyimide compound described in paragraphs [0024] to [0043] of WO 2005/096041; a liquid crystal alignment film formed from a liquid crystal alignment agent having a cinnamoyl group described in JP 2012-155308 A; and a product name LPP-JP265CP manufactured by Rolic Technologies.
- the thickness of the alignment film is not particularly limited, but from the viewpoint of mitigating surface irregularities that may exist on the support and forming a liquid crystal cured layer with a uniform thickness, the thickness is preferably 0.01 to 10 ⁇ m, more preferably 0.01 to 1 ⁇ m, and even more preferably 0.01 to 0.5 ⁇ m.
- the cured liquid crystal layer of the present invention may be formed on the surface of another cured liquid crystal layer, or another cured liquid crystal layer may be formed on the surface of the cured liquid crystal layer of the present invention.
- the liquid crystal cured layer include a liquid crystal cured layer obtained by fixing the above-mentioned liquid crystal composition of the present invention in a desired alignment state, and a liquid crystal cured layer (light absorption anisotropic film) obtained by fixing the alignment state of a composition containing the above-mentioned liquid crystal compound, a polymerization initiator, a dichroic material, a surfactant, a solvent, etc.
- the optical film may contain an ultraviolet (UV) absorbing agent.
- the ultraviolet absorbing agent may be contained in the cured liquid crystal layer, or may be contained in a member other than the cured liquid crystal layer constituting the optical film.
- a suitable example of the member other than the cured liquid crystal layer is the support.
- Any conventionally known ultraviolet absorbent capable of expressing ultraviolet absorbing properties can be used as the ultraviolet absorbent.
- benzotriazole-based or hydroxyphenyltriazine-based ultraviolet absorbents are preferred from the viewpoint of obtaining ultraviolet absorbing ability (ultraviolet ray blocking ability) that is high in ultraviolet absorbing properties and is used in image display devices.
- ultraviolet absorbers examples include Tinuvin 400, Tinuvin 405, Tinuvin 460, Tinuvin 477, Tinuvin 479, and Tinuvin 1577 (all manufactured by BASF).
- the polarizing plate of the present invention has the above-mentioned optical film of the present invention and a polarizer.
- the liquid crystal cured layer (optically anisotropic layer) of the optical film is a positive A plate, from the viewpoint of suitable application to a circular polarizing plate or the like, the angle between the slow axis of the positive A plate and the absorption axis of a polarizer described later is preferably 30 to 60°, more preferably 40 to 50°, further preferably 42 to 48°, and particularly preferably 45°.
- the “slow axis” refers to the direction in the plane of the cured liquid crystal layer in which the refractive index is maximum
- the “absorption axis” of the polarizer refers to the direction in which the absorbance is highest.
- the absolute value of the angle between the in-plane slow axis of the second region in which the orientation state of the homogeneously oriented liquid crystal compound is fixed and the absorption axis of the polarizer is preferably 5 to 25°, and more preferably 10 to 20°.
- the polarizing plate can also be used as an optical compensation film in an IPS or FFS liquid crystal display device.
- the above-mentioned optically anisotropic layer is at least one plate of a laminate of a positive A plate and a positive C plate, and the angle between the slow axis of the positive A plate layer and the absorption axis of a polarizer described later is perpendicular or parallel, and specifically, it is more preferable that the angle between the slow axis of the positive A plate layer and the absorption axis of a polarizer described later is 0 to 5° or 85 to 95°.
- the angle between the slow axis of the cured liquid crystal layer and the absorption axis of the polarizer described later is parallel or perpendicular.
- parallel does not require that they be strictly parallel, but means that the angle between one and the other is less than 10°.
- orthogonal does not require that they be strictly orthogonal, but means that the angle between one and the other is more than 80° and less than 100°.
- the polarizer is not particularly limited as long as it is a member having a function of converting light into a specific linearly polarized light, and a conventionally known absorptive polarizer, reflective polarizer, and coating type polarizer can be used.
- the absorption-type polarizer include an iodine-based polarizer, a dye-based polarizer using a dichroic dye, and a polyene-based polarizer.
- the iodine-based polarizer and the dye-based polarizer include a coating-type polarizer and a stretching-type polarizer, both of which can be applied.
- a polarizer produced by adsorbing iodine or a dichroic dye to polyvinyl alcohol and stretching the resulting product is preferred.
- the coating type polarizer include a polarizer containing a cured liquid crystal compound and a dichroic dye.
- Examples of reflective polarizers include polarizers in which thin films with different birefringence are laminated, wire grid polarizers, and polarizers in which a cholesteric liquid crystal having a selective reflection region is combined with a quarter-wave plate.
- the thickness of the polarizer is not particularly limited, but is preferably 3 to 60 ⁇ m, more preferably 3 to 30 ⁇ m, and even more preferably 3 to 10 ⁇ m.
- a pressure-sensitive adhesive layer may be disposed between the cured liquid crystal layer in the optical film and the polarizer.
- pressure-sensitive adhesives include polyvinyl alcohol-based pressure-sensitive adhesives.
- the polarizing plate may have an adhesive layer disposed between the cured liquid crystal layer and the polarizer in the optical film.
- the adhesive layer used for laminating the cured product and the polarizer is preferably a curable adhesive composition that is cured by irradiation with active energy rays or by heating.
- the curable adhesive composition include a curable adhesive composition containing a cationically polymerizable compound, and a curable adhesive composition containing a radically polymerizable compound.
- the thickness of the adhesive layer is preferably 0.01 to 20 ⁇ m, more preferably 0.01 to 10 ⁇ m, and even more preferably 0.05 to 5 ⁇ m.
- the thickness of the adhesive layer is within this range, no lifting or peeling occurs between the laminated protective layer or liquid crystal cured layer and the polarizer, and adhesive strength that is practically problem-free is obtained.
- the thickness of the adhesive layer is preferably 0.4 ⁇ m or more.
- the polarizing plate may have an easy-adhesion layer disposed between the liquid crystal cured layer and the polarizer in the optical film.
- the easy-adhesion layer preferably has a storage modulus of 1.0 ⁇ 10 6 Pa to 1.0 ⁇ 10 7 Pa at 85° C.
- Constituent materials of the easy-adhesion layer include polyolefin-based components and polyvinyl alcohol-based components.
- the thickness of the easy-adhesion layer is preferably 500 nm to 1 ⁇ m.
- paragraphs [0048] to [0053] of JP 2018-36345 A can be referred to, the contents of which are incorporated herein by reference.
- the image display of the present invention is an image display having the optical film of the present invention or the polarizing plate of the present invention.
- the display element used in the image display device is not particularly limited, and examples thereof include a liquid crystal cell, an organic electroluminescence (hereinafter, abbreviated as "organic EL (Electro Luminescence)”) display panel, and a plasma display panel. Among these, a liquid crystal cell or an organic EL display panel is preferable.
- a liquid crystal display device which is an example of an image display device, is a liquid crystal display device having the above-mentioned polarizing plate and a liquid crystal cell.
- the polarizing plates provided on both sides of the liquid crystal cell, it is preferable to use the above-mentioned polarizing plate as the front-side polarizing plate, and it is more preferable to use the above-mentioned polarizing plate as the front-side and rear-side polarizing plates.
- the liquid crystal cell used in the liquid crystal display device is preferably in VA (Vertical Alignment) mode, OCB (Optically Compensated Bend) mode, IPS (In-Plane-Switching) mode, FFS (Fringe-Field-Switching) mode, or TN (Twisted Nematic) mode.
- VA Vertical Alignment
- OCB Optically Compensated Bend
- IPS In-Plane-Switching
- FFS Ringe-Field-Switching
- TN Transmission Nematic
- An organic EL display device which is one example of an image display device, may have, for example, a polarizer, a ⁇ /4 plate made of the above-mentioned liquid crystal cured layer, and an organic EL display panel in this order from the viewing side.
- the organic EL display panel is a display panel configured using organic EL elements each having an organic light-emitting layer (organic electroluminescence layer) sandwiched between electrodes (a cathode and an anode).
- the configuration of the organic EL display panel is not particularly limited, and a known configuration may be adopted.
- Neostan U-600 (trade name, manufactured by Nitto Kasei Co., Ltd.), 0.3 g of 4-methoxyphenol (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.), 3.6 g of Karenz AOI (trade name, manufactured by Showa Denko K.K.), and 8.6 g of cyclohexanone were added thereto, followed by reaction at 80° C.
- the macromonomer MM-1′ had a weight average molecular weight of 4,600 and a molecular weight distribution (dispersity) of 1.5.
- the weight average molecular weight and the molecular weight distribution were calculated in terms of polystyrene by gel permeation chromatography (EcoSEC HLC-8320GPC (manufactured by Tosoh Corporation) under the measurement conditions of THF as an eluent, a flow rate of 0.35 ml/min, and a temperature of 40°C, and the columns used were TSKgel SuperHZM-H, TSKgel SuperHZ4000, and TSKgel SuperHZ200 (manufactured by Tosoh Corporation)).
- copolymer B-1 was synthesized according to the following scheme.
- a 200 mL three-neck flask equipped with a stirrer, a cooling tube, a nitrogen inlet tube, and a thermometer was charged with 4.5 g (solid content) of macromonomer MM-1', 10.5 g of liquid crystal compatible monomer Q-8', 20.0 g of cyclohexanone, and 0.7 g of dimethyl 2,2'-azobis(isobutyrate), and heated to 90°C under a nitrogen flow. After aging at 90° C. for 3 hours, a mixed solution of 0.4 g of dimethyl 2,2′-azobis(isobutyrate) and 4.0 g of cyclohexanone was added, the internal temperature was increased to 105° C., and aging was continued for another 3 hours.
- the copolymer B-1 had a weight average molecular weight of 19,200 and a molecular weight distribution (dispersity) of 2.7.
- the weight average molecular weight and the molecular weight distribution were measured in the same manner as in the macromonomer MM-1'.
- Copolymers other than copolymer B-1 were obtained in the same manner as copolymer B-1, except that the monomers and composition ratios forming the repeating units of the copolymers having the structures shown in the table below were changed. The structures of each copolymer are shown below. * indicates the bond position.
- Example 1 [Preparation of Cellulose Acylate Film (Substrate)] The following composition was put into a mixing tank, stirred, and further heated at 90°C for 10 minutes. The obtained composition was then filtered through a filter paper with an average pore size of 34 ⁇ m and a sintered metal filter with an average pore size of 10 ⁇ m to prepare a dope.
- the dope prepared above was cast using a drum film-forming machine.
- the dope was cast from a die so that it was in contact with a metal support cooled to 0°C, and then the resulting web (film) was peeled off.
- the drum was made of SUS (Steel Use Stainless).
- the web (film) obtained by casting was peeled off from the drum, and then dried for 20 minutes in a tenter apparatus, which clips both ends of the web with clips while transporting the film at 30 to 40°C.
- the web was then post-dried by zone heating while being transported by rolls.
- the obtained web was knurled and then wound up.
- the obtained cellulose acylate film had a thickness of 40 ⁇ m, an in-plane retardation Re(550) at a wavelength of 550 nm of 1 nm, and a retardation in the thickness direction Rth(550) at a wavelength of 550 nm of 26 nm.
- ⁇ Alkaline saponification treatment> The above-mentioned cellulose acylate film was passed through a dielectric heating roll at a temperature of 60° C., and the film surface temperature was raised to 40° C., and then an alkaline solution having the composition shown below was applied to the band surface of the film using a bar coater in an amount of 14 mL/m 2 , and the film was transported for 10 seconds under a steam type far-infrared heater manufactured by Noritake Co., Ltd., which was heated to 110° C. Next, 3 mL/m 2 of pure water was applied using the same bar coater. Next, after washing with water using a fountain coater and draining with an air knife three times, the film was transported to a drying zone at 70° C. for 10 seconds and dried to prepare an alkaline saponification-treated cellulose acylate film.
- Modified polyvinyl alcohol-1 (wherein the numerical value for each repeating unit represents the content (mol %) of each repeating unit relative to the total repeating units.)
- the cellulose acylate film prepared above was continuously subjected to rubbing treatment.
- the longitudinal direction of the long film was parallel to the transport direction, and the angle between the longitudinal direction of the film (transport direction) and the rotation axis of the rubbing roller was 77.0°.
- the longitudinal direction of the film (transport direction) was set to 90°, and the counterclockwise direction was expressed as a positive value with the film width direction as the reference (0°) when observed from the film side, and the rotation axis of the rubbing roller was at 13.0°.
- the position of the rotation axis of the rubbing roller was rotated 77.0° clockwise with the longitudinal direction of the film as the reference.
- the above-mentioned rubbed cellulose acylate film was used as a substrate, and a liquid crystal composition 1 containing a rod-shaped liquid crystal compound having the following composition was applied thereon by using a Giesser coater to form a composition layer.
- the absolute value of the weighted average helical twisting power of the chiral dopant in the composition layer in step 1 was 0.0 ⁇ m
- the obtained composition layer was heated for 60 seconds at 80° C. By this heating, the rod-like liquid crystal compound in the composition layer was aligned in a predetermined direction.
- composition layer was irradiated with ultraviolet light (irradiation amount: 70 mJ/cm 2 ) using a 365 nm wavelength LED lamp (manufactured by Acroedge Co., Ltd.) at 30° C. in oxygen-containing air (oxygen concentration: approximately 20 % by volume).
- irradiation amount 70 mJ/cm 2
- oxygen-containing air oxygen concentration: approximately 20 % by volume
- composition layer was irradiated with ultraviolet light (irradiation dose: 500 mJ/ cm2 ) using a metal halide lamp (manufactured by Eye Graphics Co., Ltd.) at 75°C to form a liquid crystal cured layer (optically anisotropic layer) in which the orientation state of the liquid crystal compound was fixed. In this manner, an optical film was produced.
- ultraviolet light irradiation dose: 500 mJ/ cm2
- metal halide lamp manufactured by Eye Graphics Co., Ltd.
- Rod-like liquid crystal compound (A) [a mixture of the following liquid crystal compounds (RA), (RB), and (RC) in a mass ratio of 84:14:2]
- Left-twisted chiral agent (L1): Bu represents a methyl group.
- the optical film prepared above was cut parallel to the rubbing direction, and the liquid crystal cured layer was observed from the cross-sectional direction with a polarizing microscope.
- the thickness of the liquid crystal cured layer was 2.6 ⁇ m
- the region (second region) of the liquid crystal cured layer with a thickness (d2) of 1.3 ⁇ m on the substrate side was homogeneous orientation without twist angle
- the region (first region) of the liquid crystal cured layer with a thickness (d1) of 1.3 ⁇ m on the air side (opposite to the substrate) was twisted orientation of the liquid crystal compound.
- the optical properties of the optical film were determined using Axoscan from Axometrics and its analysis software (Multi-Layer Analysis).
- the product ( ⁇ n2d2) of ⁇ n2 and thickness d2 (nm) at a wavelength of 550 nm in the second region was 178 nm
- the twist angle of the liquid crystal compound was 0°
- the alignment axis angle of the liquid crystal compound relative to the long length direction was ⁇ 11.0° on the side in contact with the substrate and ⁇ 11.0° on the side in contact with the first region.
- the product ( ⁇ n1d1) of ⁇ n1 and the thickness d1 (nm) at a wavelength of 550 nm in the first region was 180 nm
- the twist angle of the liquid crystal compound was 88°
- the alignment axis angle of the liquid crystal compound relative to the longitudinal direction was ⁇ 11.0° on the side in contact with the second region and ⁇ 91.0° on the air side.
- the alignment axis angle of the liquid crystal compound contained in the cured liquid crystal layer is expressed as negative when it is clockwise (right-handed) and positive when it is counterclockwise (left-handed) with the longitudinal direction of the substrate being taken as 0° as the reference, when observing the substrate from the surface side of the cured liquid crystal layer.
- the twisted structure of the liquid crystal compound is expressed by observing the substrate from the surface side of the liquid crystal cured layer, and based on the orientation axis direction of the liquid crystal compound on the surface side (front side), when the orientation axis direction of the liquid crystal compound on the substrate side (rear side) is clockwise (right-handed), it is expressed as negative, and when it is counterclockwise (left-handed), it is expressed as positive.
- a polyvinyl alcohol (PVA) film having a thickness of 80 ⁇ m was dyed by immersing it in an aqueous iodine solution having an iodine concentration of 0.05% by mass for 60 seconds at 30° C.
- the obtained film was longitudinally stretched to 5 times its original length while being immersed in an aqueous boric acid solution having a boric acid concentration of 4% by mass for 60 seconds, and then dried at 50° C. for 4 minutes to obtain a polarizer having a thickness of 20 ⁇ m.
- the optical film prepared above was subjected to a saponification treatment in the same manner as in the preparation of the polarizer protective film described above, and then the above-mentioned polarizer and polarizer protective film were continuously bonded to the substrate surface included in the optical film using a polyvinyl alcohol-based adhesive to prepare a long-sized circular polarizing plate. That is, the circular polarizing plate had a polarizer protective film, a polarizer, a substrate, and a cured liquid crystal layer in this order.
- the absorption axis of the polarizer coincided with the longitudinal direction of the circular polarizing plate, the rotation angle of the in-plane slow axis of the second region relative to the absorption axis of the polarizer was 11.0°, and the rotation angle of the in-plane slow axis of the surface of the first region opposite the second region side relative to the absorption axis of the polarizer was 91.0°.
- the rotation angle of the in-plane slow axis is expressed as an angle value that is positive in the counterclockwise direction and negative in the clockwise direction when observing the liquid crystal cured layer from the polarizer side, with the longitudinal direction of the substrate being taken as 0° as the reference.
- Examples 2 to 9 and Comparative Examples 1 and 2 Liquid crystal compositions 2 to 9, 11 and 12 were obtained in the same manner as in Example 1, except that the copolymer B-1 in Example 1 was changed to the copolymers shown in the table below. Moreover, using these liquid crystal compositions, a liquid crystal cured layer, an optical film, and a circularly polarizing plate were obtained in the same manner as in Example 1.
- Example 10 An optical film and a circularly polarizing plate were obtained in the same manner as in Example 1, except that the liquid crystal composition 1 in Example 1 was changed to the liquid crystal composition 10 and a liquid crystal cured layer (cholesteric liquid crystal layer R1) was formed by the following procedure.
- the prepared liquid crystal composition 10 was applied to a rubbed cellulose acylate film prepared in the same manner as in Example 1 using a bar coater.
- the coating film was then dried at 70° C. for 2 minutes, and the solvent was evaporated, followed by heating and aging at 115° C. for 3 minutes to obtain a uniform alignment state.
- the coating film was then held at 45° C. and irradiated with ultraviolet light (300 mJ/cm 2 ) using a high-pressure mercury lamp under a nitrogen atmosphere to form a cholesteric liquid crystal layer R1 that reflects red right-handed circularly polarized light.
- the cross section of the cholesteric liquid crystal layer R1 was observed with a scanning electron microscope (SEM), and the film thickness was 2.8 ⁇ m. It was also confirmed that the cholesteric liquid crystal layer R1 was vertically aligned.
- Each compatibility evaluation composition was measured for absorbance using a Shimadzu Corporation ultraviolet-visible-near infrared spectrophotometer (model number: UV-2600) with a cell length of 10 mm, a measurement wavelength range of 500 to 700 nm, a scan speed of high speed, a sampling pitch of 1 nm, and a slit width of 1 mm, and the absorbance at a wavelength of 660 nm was evaluated according to the following evaluation criteria.
- a reference composition containing the same components as the compatibility evaluation composition except that it did not contain the copolymer was used as a reference.
- B” 0.03 or more
- less than 0.15 D
- E 0.30 or more
- the evaluation results are shown in the table below.
- the "Requirement” column indicates whether requirement 1 or requirement 2 is met.
- the "Formula” column of "Polymer chain A” indicates whether the repeating unit contained in polymer chain A corresponds to any of the repeating units represented by formulas (1) and (b1) to (b5).
- the column “Content of repeating unit A (% by mass)” of “Repeating unit B” indicates the content (% by mass) of repeating unit A relative to the total mass of repeating unit B.
- the column “Mw of monomer” for “Repeating unit B” indicates the weight average molecular weight of the monomer (macromonomer) from which repeating unit B is derived.
- the column “Content (mass %)" of “Repeating unit B” indicates the content of repeating unit B relative to the total mass of repeating unit C and repeating unit B in the copolymer.
- the "Formula” column of “Repeating unit C” indicates whether the repeating unit C corresponds to any of the repeating units represented by formulas (1) and (b1) to (b5).
- the “Content (mass %)” column for “Repeating unit C” indicates the content of repeating unit C relative to the total mass of repeating unit C and repeating unit B in the copolymer.
- repeating unit Z is a repeating unit contained in other repeating units.
- Mw of monomer indicates the weight average molecular weight of the monomer (macromonomer) from which the other repeating units are derived.
- the column “Content (mass %)" of “Other repeating units” indicates the content of other repeating units relative to the total mass of repeating unit C and other repeating units in the copolymer.
- the “Mw” column indicates the weight average molecular weight of the copolymer.
- Rh is a substituent containing two or more groups represented by formula (2), the leveling property was more excellent (comparison between Examples 1 and 2 and Example 7, etc.). It was found that when the content of repeating unit B is 0.1 to 40% by mass based on the total mass of repeating unit B and repeating unit C, the compatibility is better (eg, comparison between Example 1 and Example 9).
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Abstract
Description
本発明は、液晶組成物、液晶硬化層、光学フィルム、偏光板および画像表示装置に関する。 The present invention relates to a liquid crystal composition, a liquid crystal cured layer, an optical film, a polarizing plate, and an image display device.
光学補償シートおよび位相差フィルムなどの光学フィルムは、画像着色解消および視野角拡大などの観点から、様々な画像表示装置で用いられている。
光学フィルムとしては延伸複屈折フィルムが使用されていたが、近年、延伸複屈折フィルムに代えて、液晶化合物を用いた液晶硬化層を使用することが提案されている。
Optical films such as optical compensation sheets and retardation films are used in various image display devices from the viewpoints of eliminating image coloration and widening the viewing angle.
As the optical film, a stretched birefringent film has been used, but in recent years, it has been proposed to use a liquid crystal cured layer using a liquid crystal compound instead of the stretched birefringent film.
例えば、特許文献1には、液晶硬化層を形成するための液晶組成物に含まれる成分として「一般式(1)で表される繰返し単位を含み、ブロック構造、グラフト構造、スター構造もしくは分岐構造を有するフッ素原子含有共重合体」が記載されている([請求項1])。 For example, Patent Document 1 describes a fluorine atom-containing copolymer that contains a repeating unit represented by general formula (1) and has a block structure, graft structure, star structure or branched structure as a component contained in a liquid crystal composition for forming a liquid crystal cured layer ([Claim 1]).
本発明者らは、特許文献1などに記載された共重合体と液晶化合物とを含有する液晶組成物について検討したところ、共重合体の構造によっては、液晶組成物のレベリング性、および、共重合体と液晶化合物との相溶性に改善の余地があることを知見した。 The inventors have studied liquid crystal compositions containing the copolymer and liquid crystal compound described in Patent Document 1 and other documents, and have found that there is room for improvement in the leveling properties of the liquid crystal composition and the compatibility between the copolymer and the liquid crystal compound, depending on the structure of the copolymer.
そこで、本発明は、液晶化合物との相溶性に優れる共重合体を含有し、レベリング性に優れた液晶組成物の提供を課題とする。
また、本発明は、液晶硬化層、光学フィルム、偏光板および画像表示装置の提供も課題とする。
Therefore, an object of the present invention is to provide a liquid crystal composition which contains a copolymer having excellent compatibility with a liquid crystal compound and has excellent leveling properties.
Another object of the present invention is to provide a liquid crystal cured layer, an optical film, a polarizing plate and an image display device.
本発明者らは、上記課題を達成すべく鋭意検討した結果、所定の共重合体を配合することにより、液晶化合物との相溶性に優れる共重合体を含有し、レベリング性に優れた液晶組成物を得られることを見出し、本発明を完成させた。
すなわち、以下の構成により上記課題を達成することができることを見出した。
As a result of intensive research aimed at achieving the above object, the present inventors have discovered that by blending a specific copolymer, a liquid crystal composition containing a copolymer having excellent compatibility with a liquid crystal compound and having excellent leveling properties can be obtained, thereby completing the present invention.
That is, it has been found that the above object can be achieved by the following configuration.
〔1〕
共重合体と、液晶化合物とを含有する、液晶組成物であって、
上記共重合体が、繰り返し単位Aを含むポリマー鎖を有する繰り返し単位Bと、上記繰り返し単位Bとは異なる繰り返し単位Cとを含み、かつ、後述する要件1または要件2を満たす、液晶組成物。
〔2〕
上記繰り返し単位Bが、硫黄原子を含む、〔1〕に記載の液晶組成物。
〔3〕
上記共重合体の重量平均分子量が、8,000~1,000,000である、〔1〕または〔2〕に記載の液晶組成物。
〔4〕
上記繰り返し単位Bの由来となるモノマーの重量平均分子量が、2000~20000である、〔1〕~〔3〕のいずれか1つに記載の液晶組成物。
〔5〕
上記共重合体が、後述する式(b1)~(b4)のいずれかで表される繰り返し単位を含む、〔1〕~〔4〕のいずれか1つに記載の液晶組成物。
〔6〕
上記繰り返し単位Bの含有量が、上記繰り返し単位Bおよび上記繰り返し単位Cの合計質量に対して、0.1~40質量%である、〔1〕~〔5〕のいずれか1つに記載の液晶組成物。
〔7〕
上記液晶化合物が、重合性液晶化合物である、〔1〕~〔6〕のいずれか1つに記載の液晶組成物。
〔8〕
上記重合性液晶化合物が、重合性棒状液晶化合物および重合性円盤状液晶化合物からなる群から選択される少なくとも1種の重合性液晶化合物である、〔7〕に記載の液晶組成物。
〔9〕
〔1〕~〔8〕のいずれか1つに記載の液晶組成物の配向状態を固定化してなる液晶硬化層。
〔10〕
〔9〕に記載の液晶硬化層を有する、光学フィルム。
〔11〕
〔10〕に記載の光学フィルムと、偏光子とを有する、偏光板。
〔12〕
〔10〕に記載の光学フィルムを有する、画像表示装置。
[1]
A liquid crystal composition comprising a copolymer and a liquid crystal compound,
The liquid crystal composition, wherein the copolymer contains a repeating unit B having a polymer chain containing a repeating unit A, and a repeating unit C different from the repeating unit B, and satisfies Requirement 1 or Requirement 2 described below.
[2]
The liquid crystal composition according to [1], wherein the repeating unit B contains a sulfur atom.
[3]
The liquid crystal composition according to [1] or [2], wherein the weight average molecular weight of the copolymer is 8,000 to 1,000,000.
[4]
The liquid crystal composition according to any one of [1] to [3], wherein the weight average molecular weight of the monomer from which the repeating unit B is derived is 2,000 to 20,000.
[5]
The liquid crystal composition according to any one of [1] to [4], wherein the copolymer contains a repeating unit represented by any one of formulas (b1) to (b4) described below.
[6]
The liquid crystal composition according to any one of [1] to [5], wherein the content of the repeating unit B is 0.1 to 40% by mass with respect to the total mass of the repeating unit B and the repeating unit C.
[7]
The liquid crystal composition according to any one of [1] to [6], wherein the liquid crystal compound is a polymerizable liquid crystal compound.
[8]
The liquid crystal composition according to [7], wherein the polymerizable liquid crystal compound is at least one type of polymerizable liquid crystal compound selected from the group consisting of polymerizable rod-shaped liquid crystal compounds and polymerizable discotic liquid crystal compounds.
[9]
A liquid crystal cured layer obtained by fixing the alignment state of the liquid crystal composition according to any one of [1] to [8].
[10]
An optical film having the liquid crystal cured layer according to [9].
[11]
A polarizing plate comprising the optical film according to [10] and a polarizer.
[12]
An image display device comprising the optical film according to [10].
本発明によれば、液晶化合物との相溶性に優れる共重合体を含有し、レベリング性に優れた液晶組成物を提供できる。
また、本発明は、液晶硬化層、光学フィルム、偏光板および画像表示装置も提供できる。
According to the present invention, it is possible to provide a liquid crystal composition which contains a copolymer having excellent compatibility with a liquid crystal compound and has excellent leveling properties.
The present invention can also provide a liquid crystal cured layer, an optical film, a polarizing plate and an image display device.
以下、本発明について詳細に説明する。
以下に記載する構成要件の説明は、本発明の代表的な実施態様に基づいてなされることがあるが、本発明はそのような実施態様に限定されるものではない。
本明細書において、「~」を用いて表される数値範囲は、「~」の前後に記載される数値を下限値および上限値として含む範囲を意味する。
本明細書において、各成分は、各成分に該当する物質を1種単独で用いてもよく、2種以上を併用してもよい。ここで、各成分について2種以上の物質を併用する場合、その成分についての含有量とは、特段の断りがない限り、併用した物質の合計の含有量を指す。
また、本明細書において表記される2価の基(例えば、-O-CO-)の結合方向は特に限定されず、例えば、「L1-L2-L3」の結合においてL2が-O-CO-である場合、L1側に結合している位置を*1、L3側に結合している位置を*2とすると、L2は*1-O-CO-*2であってもよく、*1-CO-O-*2であってもよい。
The present invention will be described in detail below.
The following description of the components may be based on representative embodiments of the present invention, but the present invention is not limited to such embodiments.
In this specification, a numerical range expressed using "to" means a range that includes the numerical values before and after "to" as the lower and upper limits.
In the present specification, each component may be used as a single substance corresponding to the respective component, or two or more substances may be used in combination. Here, when two or more substances are used in combination for each component, the content of the component refers to the total content of the substances used in combination, unless otherwise specified.
In addition, the bonding direction of a divalent group (e.g., -O-CO-) represented in this specification is not particularly limited. For example, when L2 is -O-CO- in the bond of " L1 - L2 - L3 ", when the position bonded to L1 side is *1 and the position bonded to L3 side is *2, L2 may be *1-O-CO-*2 or *1-CO-O-*2.
本明細書において記載される化合物は、特段の断りがない限り、異性体を含んでいてもよい。異性体は、構造異性体、幾何異性体および光学異性体のいずれであってもよい。
また、化合物において特定の異性体のみを示す場合、その化合物が取り得る異性体のうち、その特定の異性体が好ましいことを示す。
The compounds described herein may contain isomers unless otherwise specified. The isomers may be structural isomers, geometric isomers, and optical isomers.
Furthermore, when only a specific isomer of a compound is shown, this indicates that the specific isomer is preferred among the possible isomers of the compound.
本明細書において、Re(λ)およびRth(λ)は、それぞれ、波長λにおける面内のレターデーションおよび厚み方向のレターデーションを表す。なお、波長λは、特に記載がないときは、550nmとする。
また、本明細書において、Re(λ)およびRth(λ)は、AxoScan OPMF-1(オプトサイエンス社製)において、波長λで測定した値である。
具体的には、AxoScan OPMF-1にて、平均屈折率((nx+ny+nz)/3)と膜厚(d(μm))を入力することにより、
遅相軸方向(°)
Re(λ)=R0(λ)
Rth(λ)=((nx+ny)/2-nz)×d
が算出される。
なお、R0(λ)は、AxoScan OPMF-1で算出される数値として表示されるものであるが、Re(λ)を意味している。
In this specification, Re(λ) and Rth(λ) respectively represent the in-plane retardation and the retardation in the thickness direction at a wavelength λ, which is 550 nm unless otherwise specified.
In this specification, Re(λ) and Rth(λ) are values measured at a wavelength of λ using an AxoScan OPMF-1 (manufactured by Optosciences, Inc.).
Specifically, by inputting the average refractive index ((nx+ny+nz)/3) and the film thickness (d (μm)) into the AxoScan OPMF-1,
Slow axis direction (°)
Re(λ)=R0(λ)
Rth(λ)=((nx+ny)/2−nz)×d
is calculated.
It should be noted that R0(λ) is displayed as a numerical value calculated by AxoScan OPMF-1, and means Re(λ).
[液晶組成物]
本発明の液晶組成物は、共重合体と、液晶化合物とを含有する液晶組成物である。
また、本発明の液晶組成物が含有する上記共重合体(以下、「特定共重合体」とも略す。)は、繰り返し単位Aを含むポリマー鎖(以下、「ポリマー鎖A」とも略す。)を有する繰り返し単位Bと、繰り返し単位Bとは異なる繰り返し単位Cとを含み、かつ、要件1または要件2を満たす。
要件1:繰り返し単位Aが後述する式(b1)、(b2)および(b5)のいずれかで表される繰り返し単位であり、かつ、繰り返し単位Cが後述する式(1)で表される繰り返し単位である。
要件2:繰り返し単位Aが後述する式(1)で表される繰り返し単位であり、かつ、繰り返し単位Cが後述する式(b1)~(b5)のいずれかで表される繰り返し単位である。
[Liquid Crystal Composition]
The liquid crystal composition of the present invention contains a copolymer and a liquid crystal compound.
The above-mentioned copolymer (hereinafter also referred to as "specific copolymer") contained in the liquid crystal composition of the present invention contains a repeating unit B having a polymer chain (hereinafter also referred to as "polymer chain A") containing a repeating unit A, and a repeating unit C different from the repeating unit B, and satisfies requirement 1 or requirement 2.
Requirement 1: The repeating unit A is a repeating unit represented by any one of the formulae (b1), (b2) and (b5) described below, and the repeating unit C is a repeating unit represented by the formula (1) described below.
Requirement 2: The repeating unit A is a repeating unit represented by the formula (1) described later, and the repeating unit C is a repeating unit represented by any one of the formulae (b1) to (b5) described later.
本発明においては、上述したとおり、特定共重合体を配合することにより、液晶化合物との相溶性に優れ、かつ、レベリング性に優れた液晶組成物の提供できる。
この理由の詳細は未だ明らかになっていないが、本発明者らは以下の理由によるものと推測している。
すなわち、特定共重合体が、繰り返し単位Aを含むポリマー鎖を有する所定の繰り返し単位Bと、所定の繰り返し単位Cとを含むことにより、液晶組成物において、それらの繰り返し単位の構造的な特徴に起因して液晶化合物との相溶性も良好になり、かつ、レベリング性にも優れると考えられる。
以下、本発明の液晶組成物の各成分について詳細に説明する。
As described above, in the present invention, by blending the specific copolymer, it is possible to provide a liquid crystal composition having excellent compatibility with liquid crystal compounds and excellent leveling properties.
Although the details of the reason for this are not yet clear, the present inventors speculate that it is due to the following reasons.
In other words, since the specific copolymer contains a specific repeating unit B having a polymer chain containing a repeating unit A, and a specific repeating unit C, it is believed that in the liquid crystal composition, the compatibility with the liquid crystal compound is good due to the structural characteristics of these repeating units, and the leveling property is also excellent.
Each component of the liquid crystal composition of the present invention will be described in detail below.
〔特定共重合体〕
本発明の液晶組成物が含有する特定重合体は、上述した通り、繰り返し単位Aを含むポリマー鎖(ポリマー鎖A)を有する繰り返し単位Bと、繰り返し単位Bとは異なる繰り返し単位Cとを含み、かつ、要件1または要件2を満たす共重合体である。
[Specific Copolymer]
The specific polymer contained in the liquid crystal composition of the present invention is, as described above, a copolymer that contains a repeating unit B having a polymer chain (polymer chain A) containing a repeating unit A and a repeating unit C different from the repeating unit B, and that satisfies requirement 1 or requirement 2.
<繰り返し単位B>
特定共重合体が有する繰り返し単位Bは、繰り返し単位Aを含むポリマー鎖(ポリマー鎖A)を有する繰り返し単位である。
ポリマー鎖Aは、いわゆるグラフト鎖であることが好ましい。言い換えると、繰り返し単位Bは、繰り返し単位Aを含むグラフト鎖を有する繰り返し単位であることが好ましい。
<Repeating Unit B>
The repeating unit B contained in the specific copolymer is a repeating unit having a polymer chain containing the repeating unit A (polymer chain A).
The polymer chain A is preferably a so-called graft chain. In other words, the repeating unit B is preferably a repeating unit having a graft chain containing the repeating unit A.
本発明においては、合成上の簡便性の観点から、繰り返し単位Bが硫黄原子を含んでいることが好ましい。 In the present invention, from the viewpoint of ease of synthesis, it is preferable that repeating unit B contains a sulfur atom.
繰り返し単位Bとしては、式(B1)で表される繰り返し単位が好ましい。 The repeating unit B is preferably a repeating unit represented by formula (B1).
式(B1)中、R41およびR42は、それぞれ独立に、水素原子またはアルキル基を表す。
R43は、水素原子または置換基を表す。
L21は、-O-または-NRZ21-を表す。ただし、RZ21は、水素原子または置換基を表す。
L22は、単結合または2価の連結基を表す。
Aは、繰り返し単位Aを表す。
In formula (B1), R 41 and R 42 each independently represent a hydrogen atom or an alkyl group.
R 43 represents a hydrogen atom or a substituent.
L 21 represents —O— or —NR Z21 —, where R Z21 represents a hydrogen atom or a substituent.
L22 represents a single bond or a divalent linking group.
A represents a repeating unit A.
R41およびR42は、後述する式(1)中のR11およびR12の定義と同様であり、好適態様も同様である。
R43は、後述する式(1)中のR13の定義と同様であり、好適態様も同様である。
L21は、後述する式(1)中のL11の定義と同様であり、好適態様も同様である。
Aが表す繰り返し単位Aは、後述するとおりである。
R 41 and R 42 are the same as R 11 and R 12 in formula (1) described later, and preferred embodiments are also the same.
R 43 has the same definition as R 13 in formula (1) described later, and preferred embodiments are also the same.
L21 has the same definition as L11 in formula (1) described later, and preferred embodiments are also the same.
The repeating unit A represented by A is as described below.
L22の一態様が示す2価の連結基としては、例えば、-O-、-S-、-C(=O)-、-NRN-、-CH=CH-、-C≡C-、2価の環状基、水酸基を有していてもよいアルキレン基AL、および、これらの組み合わせた2価の連結基が挙げられる。RNは、水素原子または炭素数1~12のアルキル基を表す。
なかでも、L22としては、-アルキレン基AL-NH-COO-を含む2価の連結基、または、-アルキレン基AL-COO-を含む2価の連結基が好ましく、-アルキレン基AL-NH-COO-アルキレン基-S-、または、-アルキレン基AL-COO-アルキレン基AL-S-がより好ましい。
Examples of the divalent linking group represented by one embodiment of L 22 include -O-, -S-, -C(=O)-, -NR N -, -CH=CH-, -C≡C-, a divalent cyclic group, an alkylene group AL which may have a hydroxyl group, and a divalent linking group formed by combining these. R N represents a hydrogen atom or an alkyl group having 1 to 12 carbon atoms.
Among these, L 22 is preferably a divalent linking group containing an -alkylene group AL-NH-COO- or a divalent linking group containing an -alkylene group AL-COO-, and more preferably an -alkylene group AL-NH-COO-alkylene group -S- or an -alkylene group AL-COO-alkylene group AL-S-.
繰り返し単位Bの由来となるモノマーの重量平均分子量は、1000~50000が好ましく、2000~20000がより好ましく、4000~10000がさらに好ましい。
繰り返し単位Bの由来となるモノマーの重量平均分子量は、例えば、後述する特定共重合体の重量平均分子量と同様の方法で測定できる。
繰り返し単位の由来となるモノマーとは、そのモノマーを重合してその繰り返し単位を形成できるモノマーをいう。例えば、繰り返し単位Bの由来となるモノマーとしては、ポリマー鎖Aを有するモノマー(いわゆる、マクロモノマー)が挙げられる。
The weight average molecular weight of the monomer from which the repeating unit B is derived is preferably from 1,000 to 50,000, more preferably from 2,000 to 20,000, and even more preferably from 4,000 to 10,000.
The weight average molecular weight of the monomer from which the repeating unit B is derived can be measured, for example, by the same method as that for the weight average molecular weight of the specific copolymer described below.
The monomer from which the repeating unit is derived refers to a monomer that can form the repeating unit by polymerizing the monomer. For example, an example of the monomer from which the repeating unit B is derived is a monomer having a polymer chain A (so-called a macromonomer).
特定共重合体中の繰り返し単位Aの含有量は、繰り返し単位Bの全質量に対して、50~99.99質量%が好ましく、60~99質量%がより好ましく、70~95質量%がさらに好ましい。
特定共重合体中の繰り返し単位Bの含有量は、繰り返し単位Bおよび繰り返し単位Cの合計質量に対して、0.1~60質量%が好ましく、0.1~40質量%がより好ましく、10~30質量%がさらに好ましい。
The content of the repeating unit A in the specific copolymer is preferably from 50 to 99.99% by mass, more preferably from 60 to 99% by mass, and even more preferably from 70 to 95% by mass, based on the total mass of the repeating unit B.
The content of the repeating unit B in the specific copolymer is preferably from 0.1 to 60% by mass, more preferably from 0.1 to 40% by mass, and even more preferably from 10 to 30% by mass, based on the total mass of the repeating unit B and the repeating unit C.
<繰り返し単位C>
特定共重合体が有する繰り返し単位Cは、繰り返し単位Bとは異なり、特定共重合体が要件1を満たす場合は、後述する式(1)で表される繰り返し単位であり、特定共重合体が要件2を満たす場合は、後述する式(b1)~(b5)のいずれかで表される繰り返し単位である。
特定共重合体中の繰り返し単位Cの含有量は、繰り返し単位Bおよび繰り返し単位Cの合計質量に対して、40~99.9質量%が好ましく、60~99.9質量%がより好ましく、70~90質量%がさらに好ましい。
<Repeating Unit C>
The repeating unit C of the specific copolymer is different from the repeating unit B, and is a repeating unit represented by formula (1) described below when the specific copolymer satisfies requirement 1, and is a repeating unit represented by any of formulas (b1) to (b5) described below when the specific copolymer satisfies requirement 2.
The content of the repeating unit C in the specific copolymer is preferably 40 to 99.9 mass %, more preferably 60 to 99.9 mass %, and even more preferably 70 to 90 mass %, based on the total mass of the repeating unit B and the repeating unit C.
<要件1および要件2>
特定共重合体は、要件1または要件2を満たす。
要件1:繰り返し単位Aが後述する式(b1)、(b2)および(b5)のいずれかで表される繰り返し単位であり、かつ、繰り返し単位Cが後述する式(1)で表される繰り返し単位である。
要件2:繰り返し単位Aが後述する式(1)で表される繰り返し単位であり、かつ、繰り返し単位Cが後述する式(b1)~(b5)のいずれかで表される繰り返し単位である。
<Requirements 1 and 2>
The specific copolymer satisfies requirement 1 or requirement 2.
Requirement 1: The repeating unit A is a repeating unit represented by any one of the formulae (b1), (b2) and (b5) described below, and the repeating unit C is a repeating unit represented by the formula (1) described below.
Requirement 2: The repeating unit A is a repeating unit represented by the formula (1) described later, and the repeating unit C is a repeating unit represented by any one of the formulae (b1) to (b5) described later.
特定共重合体は、液晶化合物との相溶性の観点から、要件1-1または要件2-1を満たすことが好ましい。
要件1-1:繰り返し単位Aが後述する式(b1)および(b2)のいずれかで表される繰り返し単位であり、かつ、繰り返し単位Cが後述する式(1)で表される繰り返し単位である。
要件2-1:繰り返し単位Aが後述する式(1)で表される繰り返し単位であり、かつ、繰り返し単位Cが後述する式(b1)~(b4)のいずれかで表される繰り返し単位である。
また、特定重合体は、式(b1)~(b4)のいずれかで表される繰り返し単位を含むことも好ましい。
From the viewpoint of compatibility with the liquid crystal compound, the specific copolymer preferably satisfies requirement 1-1 or requirement 2-1.
Requirement 1-1: The repeating unit A is a repeating unit represented by either formula (b1) or (b2) described below, and the repeating unit C is a repeating unit represented by formula (1) described below.
Requirement 2-1: The repeating unit A is a repeating unit represented by the formula (1) described later, and the repeating unit C is a repeating unit represented by any one of the formulae (b1) to (b4) described later.
The specific polymer also preferably contains a repeating unit represented by any one of formulas (b1) to (b4).
以下、各繰り返し単位について詳述する。 Each repeating unit is described in detail below.
上記式(1)中、
R11およびR12は、それぞれ独立に、水素原子またはアルキル基を表す。
R13は、水素原子または置換基を表す。
L11は、-O-または-NRZ11-を表す。ただし、RZ11は、水素原子または置換基を表す。
L12は、単結合または2価の連結基を表す。
Rhは、置換基Xを表す。置換基Xは、下記式(2)で表される基を2個以上含む置換基(以下、「置換基SI」とも略す。)、または、第3級炭素原子および第4級炭素原子から選択される炭素原子を2個以上含む分岐鎖状の炭素数10以上の炭化水素基(以下、「置換基LQ」とも略す。)である。言い換えると、Rhは、置換基SI又は置換基LQを表す。
In the above formula (1),
R 11 and R 12 each independently represent a hydrogen atom or an alkyl group.
R 13 represents a hydrogen atom or a substituent.
L 11 represents —O— or —NR Z11 —, where R Z11 represents a hydrogen atom or a substituent.
L 12 represents a single bond or a divalent linking group.
Rh represents a substituent X. The substituent X is a substituent containing two or more groups represented by the following formula (2) (hereinafter also abbreviated as "substituent SI"), or a branched hydrocarbon group having 10 or more carbon atoms containing two or more carbon atoms selected from tertiary carbon atoms and quaternary carbon atoms (hereinafter also abbreviated as "substituent LQ"). In other words, Rh represents the substituent SI or the substituent LQ.
R11およびR12の一態様が示すアルキル基としては、例えば、炭素数1~18の直鎖状、炭素数3~18の分岐鎖状、または、環状のアルキル基が挙げられる。具体的には、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基(n-ブチル基、sec-ブチル基、iso-ブチル基およびtert-ブチル基)およびシクロヘキシル基などが挙げられる。R11およびR12としては、水素原子が好ましい。
また、R13の一態様が示す置換基としては、例えば、水酸基、アルキル基、アルケニル基およびアリール基が挙げられる。また、R13の一態様が示す置換基としては、例えば、-LR-水酸基、-LR-アルキル基、-LR-アルケニル基および-LR-アリール基も挙げられる。LRは、2価の連結基を表す。LRの一態様が示す2価の連結基としては、例えば、-O-、-S-、-C(=O)-、-NRN-、-CH=CH-、-C≡C-、2価の環状基、アルキレン基、および、これらの組み合わせからなる群から選択される2価の連結基が挙げられる。なお、RNは、水素原子、または、炭素数1~12のアルキル基を表す。-LR-上記置換基として例示される基としては、-CH2-COO-アルキレン基-水酸基が好ましい。
R13の一態様が示すアルキル基としては、炭素数1~4の直鎖状のアルキル基が好ましく、メチル基またはエチル基がより好ましい。
R13としては、水素原子またはメチル基が好ましい。
Examples of the alkyl group represented by one embodiment of R 11 and R 12 include linear alkyl groups having 1 to 18 carbon atoms, and branched or cyclic alkyl groups having 3 to 18 carbon atoms. Specific examples include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group (n-butyl group, sec-butyl group, iso-butyl group, and tert-butyl group), and a cyclohexyl group. R 11 and R 12 are preferably hydrogen atoms.
Examples of the substituent represented by R 13 include, for example, a hydroxyl group, an alkyl group, an alkenyl group, and an aryl group. Examples of the substituent represented by R 13 include, for example, -L R -hydroxyl group, -L R -alkyl group, -L R -alkenyl group, and -L R -aryl group. L R represents a divalent linking group. Examples of the divalent linking group represented by L R include, for example, -O-, -S-, -C(=O)-, -NR N -, -CH=CH-, -C≡C-, a divalent cyclic group, an alkylene group, and a divalent linking group selected from the group consisting of combinations thereof. R N represents a hydrogen atom or an alkyl group having 1 to 12 carbon atoms. As a group exemplified as the -L R -above-mentioned substituent, -CH 2 -COO-alkylene group-hydroxyl group is preferable.
The alkyl group represented by one embodiment of R 13 is preferably a linear alkyl group having 1 to 4 carbon atoms, and more preferably a methyl group or an ethyl group.
R 13 is preferably a hydrogen atom or a methyl group.
L11の一態様が示す-NRZ11-に関して、RZ11の一態様が示す置換基としては、アルキル基が好ましく、炭素数1~4の直鎖状のアルキル基がより好ましく、メチル基またはエチル基がさらに好ましい。L11としては、-O-または-NH-が好ましく、-O-がより好ましい。 With respect to -NR Z11 - which is one embodiment of L 11 , the substituent which is one embodiment of R Z11 is preferably an alkyl group, more preferably a linear alkyl group having 1 to 4 carbon atoms, and further preferably a methyl group or an ethyl group. L 11 is preferably -O- or -NH-, and more preferably -O-.
L12の一態様が示す2価の連結基としては、例えば、炭素数1~20の炭化水素基が挙げられ、炭素数1~20のアルキレン基が好ましく、炭素数1~18の直鎖状、炭素数3~18の分岐鎖状、または、炭素数3~20の環状のアルキレン基がより好ましい。
L12としては、単結合または炭素数1~18の直鎖状のアルキレン基が好ましく、単結合、メチレン基、エチレン基またはプロピレン基がより好ましい。
Examples of the divalent linking group represented by one embodiment of L 12 include a hydrocarbon group having 1 to 20 carbon atoms, preferably an alkylene group having 1 to 20 carbon atoms, and more preferably a linear alkylene group having 1 to 18 carbon atoms, a branched alkylene group having 3 to 18 carbon atoms, or a cyclic alkylene group having 3 to 20 carbon atoms.
L 12 is preferably a single bond or a linear alkylene group having 1 to 18 carbon atoms, and more preferably a single bond, a methylene group, an ethylene group or a propylene group.
Rhとしては、液晶組成物のレベリング性がより優れる観点から、置換基SIが好ましい。
Rhの一態様が示す置換基SIは、式(2)で表される基を2個以上含む置換基であれば、特に制限されない。
As Rh, the substituent SI is preferable from the viewpoint of providing a liquid crystal composition with better leveling properties.
The substituent SI represented by one embodiment of Rh is not particularly limited as long as it is a substituent containing two or more groups represented by formula (2).
上記式(2)中、*は、結合位置を表す。
R31、R32およびR33は、それぞれ独立に、アルキル基、アルケニル基、アリール基またはアルキレンアリール基を表す。
式(2)で表される基を2個以上含む置換基中の複数のR31、R32およびR33は、それぞれ同一であっても異なっていてもよい。
アルキル基としては、例えば、炭素数1~18の直鎖状、炭素数3~18の分岐鎖状、または、環状のアルキル基が挙げられる。
アルケニル基としては、例えば、炭素数2~12のアルケニル基などが挙げられる。
アリール基としては、例えば、炭素数6~12のアリール基などが挙げられる。具体的には、フェニル基、α-メチルフェニル基およびナフチル基などが挙げられる。
アルキレンアリール基としては、例えば、炭素数7~30のアルキレンアリール基などが挙げられる。
In the above formula (2), * represents a bonding position.
R 31 , R 32 and R 33 each independently represent an alkyl group, an alkenyl group, an aryl group or an alkylenearyl group.
In a substituent containing two or more groups represented by formula (2), a plurality of R 31 , R 32 and R 33 may be the same or different.
Examples of the alkyl group include linear alkyl groups having 1 to 18 carbon atoms, branched alkyl groups having 3 to 18 carbon atoms, and cyclic alkyl groups.
The alkenyl group includes, for example, alkenyl groups having 2 to 12 carbon atoms.
Examples of the aryl group include aryl groups having 6 to 12 carbon atoms. Specific examples include a phenyl group, an α-methylphenyl group, and a naphthyl group.
The alkylenearyl group may, for example, be an alkylenearyl group having 7 to 30 carbon atoms.
本発明においては、置換基SIが有する式(2)で表される基の個数は、2個以上であり、液晶組成物の表面張力が低下し、液晶硬化層の形成時にムラを抑制できる観点から、3個以上が好ましく、3~6個がより好ましく、3~5個がさらに好ましい。 In the present invention, the number of groups represented by formula (2) possessed by the substituent SI is 2 or more, and from the viewpoint of reducing the surface tension of the liquid crystal composition and suppressing unevenness when forming the liquid crystal cured layer, 3 or more is preferable, 3 to 6 is more preferable, and 3 to 5 is even more preferable.
また、本発明においては、液晶組成物の表面張力が低下し、液晶硬化層の形成時にムラを抑制できる観点から、上記式(2)中のR31、R32およびR33が、いずれもアルキル基であることが好ましく、炭素数1~18の直鎖状のアルキル基であることがより好ましい。 In addition, in the present invention, from the viewpoint of reducing the surface tension of the liquid crystal composition and suppressing unevenness when forming a liquid crystal cured layer, it is preferable that R 31 , R 32 and R 33 in the above formula (2) are all alkyl groups, and more preferably linear alkyl groups having 1 to 18 carbon atoms.
置換基SIとしては、式(S1)で表される基が好ましく、式(S2)で表される基がより好ましい。 As the substituent SI, a group represented by formula (S1) is preferred, and a group represented by formula (S2) is more preferred.
上記式(S1)中、*は、結合位置を表す。
R31、R32およびR33は、それぞれ独立に、アルキル基、アルケニル基、アリール基またはアルキレンアリール基を表す。
複数のR31は、それぞれ同一であっても異なっていてもよく、複数のR32は、それぞれ同一であっても異なっていてもよく、複数のR33は、それぞれ同一であっても異なっていてもよい。
nは、2以上の整数を表す。
LS1は、n+1価の連結基を表す。
In the above formula (S1), * represents a bonding position.
R 31 , R 32 and R 33 each independently represent an alkyl group, an alkenyl group, an aryl group or an alkylenearyl group.
A plurality of R 31 may be the same or different from each other, a plurality of R 32 may be the same or different from each other, and a plurality of R 33 may be the same or different from each other.
n represents an integer of 2 or more.
L S1 represents an (n+1)-valent linking group.
R31、R32およびR33は、上記式(2)において説明したものと同様である。 R 31 , R 32 and R 33 are the same as those explained in the above formula (2).
nは、3以上の整数であることが好ましく、3~6の整数であることがより好ましく、3~5の整数であることがさらに好ましい。 n is preferably an integer of 3 or more, more preferably an integer of 3 to 6, and even more preferably an integer of 3 to 5.
LS1が表すn+1価の連結基としては、例えば、置換基を有していてもよい炭素数1~15のn+1価の炭化水素基であって、炭化水素基を構成する炭素原子の一部がヘテロ原子で置換されていてもよい炭化水素基が好適に挙げられる。
ここで、炭化水素基が有していてもよい置換基としては、アルキル基であることが好ましく、炭素数1~4の直鎖状アルキル基がより好ましく、メチル基またはエチル基がさらに好ましい。
また、ヘテロ原子としては、例えば、ケイ素原子、酸素原子および窒素原子などが挙げられる。
Suitable examples of the (n+1) valent linking group represented by L S1 include (n+1) valent hydrocarbon groups having 1 to 15 carbon atoms which may have a substituent, in which some of the carbon atoms constituting the hydrocarbon group may be substituted with heteroatoms.
Here, the substituent that the hydrocarbon group may have is preferably an alkyl group, more preferably a linear alkyl group having 1 to 4 carbon atoms, and further preferably a methyl group or an ethyl group.
Examples of the heteroatom include a silicon atom, an oxygen atom, and a nitrogen atom.
上記式(S2)中、*は、結合位置を表す。
R31、R32およびR33は、それぞれ独立に、アルキル基、アルケニル基、アリール基またはアルキレンアリール基を表す。
R34は、アルキル基、アルケニル基、アリール基またはアルキレンアリール基を表す。R34としては、R31、R32およびR33の定義と同じであり、好適態様も同じである。
複数のR31は、それぞれ同一であっても異なっていてもよく、複数のR32は、それぞれ同一であっても異なっていてもよく、複数のR33は、それぞれ同一であっても異なっていてもよい。
また、m1は、2または3を表す。m2は、0または1を表す。m1+m2は、3である。
In the above formula (S2), * represents a bonding position.
R 31 , R 32 and R 33 each independently represent an alkyl group, an alkenyl group, an aryl group or an alkylenearyl group.
R 34 represents an alkyl group, an alkenyl group, an aryl group, or an alkylenearyl group. R 34 has the same definition as R 31 , R 32 , and R 33 , and preferred embodiments thereof are also the same.
A plurality of R 31 may be the same or different from each other, a plurality of R 32 may be the same or different from each other, and a plurality of R 33 may be the same or different from each other.
Furthermore, m1 represents 2 or 3. m2 represents 0 or 1. m1+m2 is 3.
R31、R32およびR33は、上記式(2)において説明したものと同様である。 R 31 , R 32 and R 33 are the same as those explained in the above formula (2).
Rhの一態様が示す置換基LQは、第3級炭素原子および第4級炭素原子から選択される炭素原子を2個以上含み、かつ、分岐鎖状の炭素数10以上の炭化水素基であれば、特に制限されない。
置換基LQが有する第3級炭素原子および第4級炭素原子の合計数は、2個以上であり、3個以上が好ましく、3~5個がより好ましい。
置換基LQを構成する分岐鎖状の炭化水素基の炭素数は、10以上であり、10~30が好ましく、10~20がより好ましい。また、上記炭化水素基としては、アルキル基が好ましい。
The substituent LQ represented by one embodiment of Rh is not particularly limited as long as it contains two or more carbon atoms selected from a tertiary carbon atom and a quaternary carbon atom and is a branched hydrocarbon group having 10 or more carbon atoms.
The total number of tertiary carbon atoms and quaternary carbon atoms in the substituent LQ is 2 or more, preferably 3 or more, and more preferably 3 to 5.
The branched hydrocarbon group constituting the substituent LQ has 10 or more carbon atoms, preferably 10 to 30, and more preferably 10 to 20. Moreover, the hydrocarbon group is preferably an alkyl group.
本発明においては、ムラの発生がより抑制された液晶硬化層を形成できる観点から、置換基LQとしては、式(L-1)~(L-3)のいずれかで表される基が好ましく、式(L-1)で表される基がより好ましい。 In the present invention, from the viewpoint of forming a liquid crystal cured layer in which the occurrence of unevenness is further suppressed, the substituent LQ is preferably a group represented by any one of formulas (L-1) to (L-3), and more preferably a group represented by formula (L-1).
上記式(L-1)~(L-3)中、*は、結合位置を表す。
なお、各上記式(L-1)~(L-3)における第3級炭素原子および第4級炭素原子の合計数は、上記式(L-1)で表される基が5個であり、上記式(L-2)で表される基が3個であり、上記式(L-3)で表される基が2個である。
In the above formulas (L-1) to (L-3), * represents a bonding position.
The total number of tertiary carbon atoms and quaternary carbon atoms in each of the above formulas (L-1) to (L-3) is 5 groups represented by the above formula (L-1), 3 groups represented by the above formula (L-2), and 2 groups represented by the above formula (L-3).
繰り返し単位Aとしては、例えば、下記繰り返し単位が挙げられる。なお、後述する実施例においては、下記式K-1で表される繰り返し単位を「K-1」と表記する。他の繰り返し単位も同様である。 Examples of repeating unit A include the following repeating units. In the examples described below, the repeating unit represented by the following formula K-1 will be referred to as "K-1". The same applies to other repeating units.
以下、式(b1)~(b5)のいずれかで表される繰り返し単位について詳述する。 The repeating units represented by any of formulas (b1) to (b5) are described in detail below.
上記式(b1)~(b5)中、
R21、R22、R24およびR25は、それぞれ独立に、水素原子またはアルキル基を表す。
R23およびR26は、それぞれ独立に、水素原子または置換基を表す。
L1およびL2は、それぞれ独立に、-O-または-NRZ1-を表す。ただし、RZ1は、水素原子または置換基を表す。
L3は、単結合または2価の連結基を表す。
SP1およびSP2は、それぞれ独立に、スペーサー基を表す。
SP3は、単結合または2価の連結基を表す。
Ph1は、単環芳香環を2個以上含む環構造を表す。
M1は、メソゲン基を表す。
T1は、置換基X以外の末端基を表す。
Dは、円盤状液晶化合物に由来する、m価のメソゲン基を表す。
mは、3~8の整数を表し、式(b4)中の複数のR21、R22、R23、L1およびSP3は、それぞれ同一であっても異なっていてもよい。
Rpは、ポリオキシアルキレン基を表す。
Rqは、置換基X以外の置換基、または、水素原子を表す。
In the above formulas (b1) to (b5),
R 21 , R 22 , R 24 and R 25 each independently represent a hydrogen atom or an alkyl group.
R 23 and R 26 each independently represent a hydrogen atom or a substituent.
L 1 and L 2 each independently represent -O- or -NR Z1 -, where R Z1 represents a hydrogen atom or a substituent.
L3 represents a single bond or a divalent linking group.
SP 1 and SP 2 each independently represent a spacer group.
SP3 represents a single bond or a divalent linking group.
Ph1 represents a ring structure containing two or more monocyclic aromatic rings.
M1 represents a mesogenic group.
T1 represents a terminal group other than the X substituent.
D represents an m-valent mesogenic group derived from a discotic liquid crystal compound.
m represents an integer of 3 to 8, and each of R 21 , R 22 , R 23 , L 1 and SP 3 in formula (b4) may be the same or different.
Rp represents a polyoxyalkylene group.
Rq represents a substituent other than the substituent X, or a hydrogen atom.
上記式(b1)~(b5)中、R21、R22、R24およびR25の一態様が示すアルキル基は、上記式(1)中のR11およびR12の一態様が示すアルキル基の定義と同じであり、好適態様も同じである。
また、R23およびR26の一態様が示す置換基は、上記式(1)中のR13で表される置換基の定義と同じであり、好適態様も同じである。
L1およびL2は、上記式(1)中のL11の定義と同様であり、好適態様も同様である。
L3の一態様が示す置換基としては、SP3の一態様が示す2価の連結基が挙げられる。
L3としては、単結合が好ましい。
In the above formulas (b1) to (b5), the alkyl group represented by one embodiment of R 21 , R 22 , R 24 and R 25 has the same definition as the alkyl group represented by one embodiment of R 11 and R 12 in the above formula (1), and preferred embodiments are also the same.
The substituent represented by one embodiment of R 23 and R 26 has the same definition as the substituent represented by R 13 in the above formula (1), and the preferred embodiments are also the same.
L1 and L2 are defined the same as L11 in the above formula (1), and preferred embodiments are also the same.
An example of the substituent represented by L3 is the divalent linking group represented by an example of SP3 .
L3 is preferably a single bond.
SP1およびSP2が表すスペーサー基は、環構造を含まない2価の連結基であれば特に限定されず、その具体例としては、炭素数1~20の2価の脂肪族炭化水素基などが挙げられる。
ここで、炭素数1~20の2価の脂肪族炭化水素基としては、例えば、炭素数1~15のアルキレン基が好ましく、炭素数1~8のアルキレン基がより好ましい。具体的には、メチレン基、エチレン基、プロピレン基、ブチレン基、ペンチレン基、ヘキシレン基、メチルヘキシレン基、へプチレン基などが挙げられる。
また、スペーサー基は、2価の炭化水素基の一部を構成する-CH2-のうち、1個または隣接しない2個以上の-CH2-が、それぞれ独立に、-O-、-S-、-NH-、または、-N(Q)-で置換されていてもよい。なお、Qで表される置換基としては、アルキル基が好ましく、炭素数1~4の直鎖状のアルキル基がより好ましく、メチル基またはエチル基がさらに好ましい。
本発明においては、スペーサー基としては、*-(CH2-CH2O)n1-*で表される基であることが好ましい。ここで、n1は、2~4の整数を表し、*は、L1またはPh1(M1)との結合位置を表す。
The spacer group represented by SP 1 and SP 2 is not particularly limited as long as it is a divalent linking group not containing a ring structure, and specific examples thereof include divalent aliphatic hydrocarbon groups having 1 to 20 carbon atoms.
Here, the divalent aliphatic hydrocarbon group having 1 to 20 carbon atoms is, for example, preferably an alkylene group having 1 to 15 carbon atoms, and more preferably an alkylene group having 1 to 8 carbon atoms. Specific examples include a methylene group, an ethylene group, a propylene group, a butylene group, a pentylene group, a hexylene group, a methylhexylene group, and a heptylene group.
In the spacer group, one or two or more non-adjacent -CH 2 - groups among those constituting a part of the divalent hydrocarbon group may each be independently substituted with -O-, -S-, -NH-, or -N(Q)-. The substituent represented by Q is preferably an alkyl group, more preferably a linear alkyl group having 1 to 4 carbon atoms, and further preferably a methyl group or an ethyl group.
In the present invention, the spacer group is preferably a group represented by *-(CH 2 -CH 2 O) n1 -*, where n1 represents an integer of 2 to 4, and * represents the bonding position with L 1 or Ph 1 (M 1 ).
上記式(b4)中、SP3の一態様が表す2価の連結基としては、-O-、-S-、-C(=O)-、-NR6-、-CH=CH-、-C≡C-、2価の環状基、アルキレン基、および、これらの組み合わせからなる群から選択される2価の連結基が挙げられる。なお、R6は、水素原子、または、炭素数1~12のアルキル基を表す。
これらのうち、-O-、-C(=O)-、原子数5~8の2価の環状基、炭素数1~12のアルキレン基、および、これらの組み合わせからなる群から選択される2価の連結基が好ましい。具体的には、-O-CO-(原子数5~8の2価の環状基)-O-(炭素数1~12のアルキレン基)-、および、-(原子数5~8の2価の環状基)-(原子数5~8の2価の環状基)-(炭素数1~12のアルキレン基)-CO-O-(炭素数1~12のアルキレン基)-などが挙げられる。
In the above formula (b4), examples of the divalent linking group represented by one embodiment of SP3 include divalent linking groups selected from the group consisting of -O-, -S-, -C(=O)-, -NR6- , -CH=CH-, -C≡C-, a divalent cyclic group, an alkylene group, and combinations thereof, where R6 represents a hydrogen atom or an alkyl group having 1 to 12 carbon atoms.
Among these, a divalent linking group selected from the group consisting of -O-, -C(=O)-, a divalent cyclic group having 5 to 8 atoms, an alkylene group having 1 to 12 carbon atoms, and a combination thereof is preferred. Specific examples include -O-CO-(divalent cyclic group having 5 to 8 atoms)-O-(alkylene group having 1 to 12 carbon atoms)-, -(divalent cyclic group having 5 to 8 atoms)-(divalent cyclic group having 5 to 8 atoms)-(alkylene group having 1 to 12 carbon atoms)-CO-O-(alkylene group having 1 to 12 carbon atoms)-, and the like.
上記式(b1)中、Ph1が表す単環芳香環を2個以上含む環構造としては、例えば、置換基を有していてもよい、ナフチル基およびビフェニル基が挙げられ、ナフチル基が好ましい。置換基としては、アルキル基が好ましく、炭素数1~4の直鎖状アルキル基がより好ましく、メチル基またはエチル基がさらに好ましい。 In the above formula (b1), examples of the ring structure containing two or more monocyclic aromatic rings represented by Ph 1 include a naphthyl group and a biphenyl group, each of which may have a substituent, with a naphthyl group being preferred. As the substituent, an alkyl group is preferred, a linear alkyl group having 1 to 4 carbon atoms is more preferred, and a methyl group or an ethyl group is even more preferred.
上記式(b2)および(b3)中、M1が表すメソゲン基とは、液晶形成に寄与する液晶分子の主要骨格を示す基である。液晶分子は、結晶状態と等方性液体状態の中間の状態(メソフェーズ)である液晶性を示す。
メソゲン基については、例えば、「Flussige Kristalle in Tabellen II」(VEB Deutsche Verlag fur Grundstoff Industrie,Leipzig、1984年刊)、特に第7頁~第16頁の記載、および、液晶便覧編集委員会編、液晶便覧(丸善、2000年刊)、特に第3章の記載、を参照できる。
メソゲン基としては、例えば、芳香族炭化水素基、複素環基、および脂環式基からなる群より選択される少なくとも1種の環状構造を有する基が好ましい。
メソゲン基は、液晶硬化層の配向度が向上する理由から、置換基を有していてもよい、芳香族炭化水素基を有する基または脂環式基を有する基であることが好ましく、2~4個の芳香族炭化水素基を有する基であることがより好ましく、3個の芳香族炭化水素基を有する基であることがさらに好ましい。なお、置換基としては、アルキル基、アルコキシ基、アルキルエステル基またはアセチル基であることが好ましく、メチル基、tert-ブチル基、メトキシ基またはメチルエステル基であることがより好ましい。
In the above formulas (b2) and (b3), the mesogenic group represented by M1 is a group that represents the main skeleton of the liquid crystal molecule that contributes to the formation of liquid crystals. The liquid crystal molecules exhibit liquid crystallinity, which is an intermediate state (mesophase) between a crystalline state and an isotropic liquid state.
For the mesogenic group, reference can be made to, for example, "Flussige Kristalle in Tablellen II" (VEB Deutsche Verlag fur Grundstoff Industrie, Leipzig, published in 1984), particularly the description on pages 7 to 16, and to "Liquid Crystal Handbook" edited by the Liquid Crystal Handbook Editorial Committee (Maruzen, published in 2000), particularly the description in Chapter 3.
As the mesogenic group, for example, a group having at least one cyclic structure selected from the group consisting of an aromatic hydrocarbon group, a heterocyclic group, and an alicyclic group is preferable.
The mesogen group is preferably a group having an aromatic hydrocarbon group or a group having an alicyclic group, which may have a substituent, more preferably a group having 2 to 4 aromatic hydrocarbon groups, and even more preferably a group having 3 aromatic hydrocarbon groups, for the reason that the degree of orientation of the liquid crystal cured layer is improved. The substituent is preferably an alkyl group, an alkoxy group, an alkyl ester group, or an acetyl group, and more preferably a methyl group, a tert-butyl group, a methoxy group, or a methyl ester group.
また、上記式(b2)および(b3)中のM1は、液晶硬化層の形成時にハジキがより抑制される理由から、下記式(M1-A)で表されるメソゲン基を表すことが好ましい。 Moreover, M1 in the above formulas (b2) and (b3) preferably represents a mesogen group represented by the following formula (M1-A) for the reason that repelling is further suppressed during the formation of a cured liquid crystal layer.
上記式(M1-A)中、*は、SP1またはT1との結合位置を表す。
また、nは、1以上の整数を表し、1~10の整数であることが好ましい。
また、Ph11およびPh12は、それぞれ独立に、置換基を有していてもよい2価の芳香環基を表す。ただし、nが2以上の整数を表す場合、複数のPh11は、それぞれ同一であっても異なっていてもよい。
また、L11は、単結合または2価の連結基を表す。ただし、nが2以上の整数を表す場合、複数のL11は、それぞれ同一であっても異なっていてもよい。
nが2以上の整数であり、Ph11がフェニレン基を表す場合、液晶化合物を水平に配向させる際には、配向性が良化する観点から、2以上のPh11のいずれか1つはメタ位連結またはオルト位連結であることが好ましく、配向性およびハジキを良化する観点から、メタ位連結であることがより好ましい。一方、液晶化合物を垂直に配向させる際には、2以上のPh11のいずれか1つはパラ位連結であることが好ましい。
In the above formula (M1-A), * represents the bonding position with SP1 or T1 .
Furthermore, n represents an integer of 1 or more, and is preferably an integer of 1 to 10.
Ph 11 and Ph 12 each independently represent a divalent aromatic ring group which may have a substituent, provided that when n represents an integer of 2 or more, multiple Ph 11 may be the same or different.
Furthermore, L 11 represents a single bond or a divalent linking group, provided that when n represents an integer of 2 or greater, a plurality of L 11 may be the same or different.
When n is an integer of 2 or more and Ph 11 represents a phenylene group, in order to improve the alignment when the liquid crystal compound is aligned horizontally, it is preferable that any one of the two or more Ph 11s is a meta-position linkage or an ortho-position linkage, and in order to improve the alignment and repelling, it is more preferable that the linkage is a meta-position linkage. On the other hand, in order to vertically align the liquid crystal compound, it is preferable that any one of the two or more Ph 11s is a para-position linkage.
Ph11およびPh12が表す2価の芳香環基としては、芳香族炭化水素環から2個の水素原子を除いた基、および、芳香族複素環から2個の水素原子を除いた基、が挙げられる。芳香族炭化水素環としては、ベンゼン環、ナフタレン環、アントラセン環およびフェナンスロリン環などが挙げられる。芳香族複素環としては、フラン環、ピロール環、チオフェン環、ピリジン環、チアゾール環およびベンゾチアゾール環などが挙げられる。なかでも、ベンゼン環から2個の水素原子を除いた基(例えば、1,4-フェニル基など)が好ましい。
また、2価の芳香環基が有していてもよい置換基としては、アルキルエステル基、アルキル基またはアセチル基であることが好ましく、メチルエステル基または炭素数1~4の直鎖状のアルキル基がより好ましく、メチル基またはエチル基がさらに好ましい。
The divalent aromatic ring group represented by Ph 11 and Ph 12 includes a group in which two hydrogen atoms have been removed from an aromatic hydrocarbon ring, and a group in which two hydrogen atoms have been removed from an aromatic heterocycle. Examples of the aromatic hydrocarbon ring include a benzene ring, a naphthalene ring, an anthracene ring, and a phenanthroline ring. Examples of the aromatic heterocycle include a furan ring, a pyrrole ring, a thiophene ring, a pyridine ring, a thiazole ring, and a benzothiazole ring. Among these, a group in which two hydrogen atoms have been removed from a benzene ring (e.g., a 1,4-phenyl group, etc.) is preferred.
In addition, the substituent that the divalent aromatic ring group may have is preferably an alkyl ester group, an alkyl group, or an acetyl group, more preferably a methyl ester group or a linear alkyl group having 1 to 4 carbon atoms, and further preferably a methyl group or an ethyl group.
L11の一態様が示す2価の連結基としては、例えば、-CO-、-O-、-S-、-C(=S)-、-CR1R2-、-CR3=CR4-、-NR5-、および、これらの2つ以上の組み合わせが挙げられる。なお、R1~R5は、それぞれ独立に、水素原子、フッ素原子、または、炭素数1~12のアルキル基を表す。 Examples of the divalent linking group represented by one embodiment of L 11 include -CO-, -O-, -S-, -C(=S)-, -CR 1 R 2 -, -CR 3 =CR 4 -, -NR 5 -, and combinations of two or more thereof. R 1 to R 5 each independently represent a hydrogen atom, a fluorine atom, or an alkyl group having 1 to 12 carbon atoms.
上記式(b2)中、T1が表す末端基とは、置換基X以外の基であって、水素原子、または、メソゲン基よりも側鎖の末端側に存在する基を表す。ここで、メソゲン基よりも側鎖の末端側に存在する基としては、ハロゲン原子、シアノ基、ニトロ基、ヒドロキシ基、炭素数1~10のアルキル基、炭素数1~10のアルコキシ基、炭素数1~10のアルキルチオ基、炭素数1~10のアルコキシカルボニルオキシ基、炭素数1~10のアルコキシカルボニル基(ROC(O)-:Rはアルキル基)、炭素数1~10のアシルオキシ基、炭素数1~10のアシルアミノ基、炭素数1~10のアルコキシカルボニルアミノ基、炭素数1~10のスルホニルアミノ基、炭素数1~10のスルファモイル基、炭素数1~10のカルバモイル基、炭素数1~10のスルフィニル基、および、炭素数1~10のウレイド基などが挙げられる。ここで、アルキル基の一部を構成する-CH2-のうち、1個または隣接しない2個以上の-CH2-が、それぞれ独立に、-O-、-S-、-NH-、または、-N(Q)-で置換されていてもよい。なお、Qで表される置換基としては、炭素数1~4のアルキル基であることが好ましい。 In the above formula (b2), the terminal group represented by T1 is a group other than the substituent X, and represents a hydrogen atom or a group present on the side chain terminal side of the mesogen group. Examples of the group present on the side chain terminal side of the mesogen group include a halogen atom, a cyano group, a nitro group, a hydroxy group, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an alkylthio group having 1 to 10 carbon atoms, an alkoxycarbonyloxy group having 1 to 10 carbon atoms, an alkoxycarbonyl group having 1 to 10 carbon atoms (ROC(O)-: R is an alkyl group), an acyloxy group having 1 to 10 carbon atoms, an acylamino group having 1 to 10 carbon atoms, an alkoxycarbonylamino group having 1 to 10 carbon atoms, a sulfonylamino group having 1 to 10 carbon atoms, a sulfamoyl group having 1 to 10 carbon atoms, a carbamoyl group having 1 to 10 carbon atoms, a sulfinyl group having 1 to 10 carbon atoms, and a ureido group having 1 to 10 carbon atoms. Here, among the -CH 2 - constituting a part of the alkyl group, one or two or more non-adjacent -CH 2 - may each be independently substituted with -O-, -S-, -NH- or -N(Q)-. The substituent represented by Q is preferably an alkyl group having 1 to 4 carbon atoms.
上記式(b4)中、Dが表す、円盤状液晶化合物に由来する、m価のメソゲン基としては、下記式(I)、および、後述する式(D2)~(D13)のいずれかで表される構造であることが好ましい。 In the above formula (b4), the m-valent mesogenic group represented by D and derived from a discotic liquid crystal compound is preferably a structure represented by the following formula (I) or any of the formulae (D2) to (D13) described below.
式(I)中、LD1、LD2およびLD3は、それぞれ独立に、単結合または2価の連結基を表し、H1、H2およびH3は、それぞれ独立に、下記式(I-A)を表す。 In formula (I), L D1 , L D2 and L D3 each independently represent a single bond or a divalent linking group, and H 1 , H 2 and H 3 each independently represent the following formula (IA).
式(I-A)中、YA1およびYA2は、それぞれ独立に、置換基を有してもよいメチンまたは窒素原子を表す。
XAは、酸素原子、硫黄原子、メチレンまたはイミノを表す。
*は、上記式(I)におけるLD1~LD3側と結合する位置を表す。
**は、上記式(I)における*側と結合する位置を表す。
In formula (IA), YA 1 and YA 2 each independently represent a methine group which may have a substituent or a nitrogen atom.
XA represents an oxygen atom, a sulfur atom, methylene or imino.
* indicates the position at which the group is bonded to the L D1 to L D3 sides in the above formula (I).
** represents the position at which the group is bonded to the * side in formula (I) above.
YA1およびYA2の一態様が示すメチンが有していてもよい置換基としては、アルキル基、アルコキシ基、アリールオキシ基、アシル基、アルコキシカルボニル基、アシルオキシ基、アシルアミノ基、アルコキシカルボニルアミノ基、アルキルチオ基、アリールチオ基、ハロゲン原子およびシアノ基を好ましい例として挙げることができる。 Preferred examples of the substituent that the methine represented by one embodiment of YA1 and YA2 may have include an alkyl group, an alkoxy group, an aryloxy group, an acyl group, an alkoxycarbonyl group, an acyloxy group, an acylamino group, an alkoxycarbonylamino group, an alkylthio group, an arylthio group, a halogen atom, and a cyano group.
LD1、LD2およびLD3の一態様が示す2価の連結基としては、-O-、-S-、-C(=O)-、-NR7-、-CH=CH-、-C≡C-、2価の環状基およびこれらの組み合わせからなる群より選ばれる2価の連結基が好ましい。なお、R7は、水素原子、または、炭素数1~12のアルキル基を表す。 The divalent linking group represented by one embodiment of L D1 , L D2 and L D3 is preferably a divalent linking group selected from the group consisting of -O-, -S-, -C(═O)-, -NR 7 -, -CH═CH-, -C≡C-, a divalent cyclic group and a combination thereof, where R 7 represents a hydrogen atom or an alkyl group having 1 to 12 carbon atoms.
LD1、LD2およびLD3における2価の環状基とは、少なくとも1種類の環状構造を有する2価の連結基(以下、「環状基」ともいう。)である。環状基は5員環、6員環、または7員環であることが好ましく、5員環または6員環であることがより好ましく、6員環であることがさらに好ましい。環状基に含まれる環は、縮合環であってもよい。ただし、縮合環よりも単環であることが好ましい。また、環状基に含まれる環は、芳香族環、脂肪族環、および複素環のいずれでもよい。芳香族環としては、ベンゼン環およびナフタレン環が好ましい例として挙げられる。脂肪族環としては、シクロヘキサン環が好ましい例として挙げられる。複素環としては、硫黄原子、窒素原子または酸素原子を少なくともひとつ含む環が好ましく、ピリジン環、ピリミジン環およびオキサジアゾール環が好ましい例として挙げられる。環状基は、芳香族環および複素環がより好ましい。なお、本発明における2価の環状基は、環状構造のみ(ただし、置換基を含む)からなる2価の連結基であることがより好ましい。 The divalent cyclic group in L D1 , L D2 and L D3 is a divalent linking group having at least one type of cyclic structure (hereinafter, also referred to as "cyclic group"). The cyclic group is preferably a 5-membered ring, a 6-membered ring or a 7-membered ring, more preferably a 5-membered ring or a 6-membered ring, and even more preferably a 6-membered ring. The ring contained in the cyclic group may be a condensed ring. However, a monocyclic ring is more preferable than a condensed ring. In addition, the ring contained in the cyclic group may be any of an aromatic ring, an aliphatic ring and a heterocyclic ring. Preferred examples of the aromatic ring include a benzene ring and a naphthalene ring. Preferred examples of the aliphatic ring include a cyclohexane ring. Preferred examples of the heterocyclic ring include a ring containing at least one sulfur atom, a nitrogen atom or an oxygen atom, and preferred examples of the pyridine ring, a pyrimidine ring and an oxadiazole ring. More preferred cyclic groups are aromatic rings and heterocyclic rings. It is more preferred that the divalent cyclic group in the present invention is a divalent linking group consisting of only a cyclic structure (including a substituent).
LD1、LD2およびLD3における2価の環状基のうち、ベンゼン環を有する環状基としては、1,4-フェニレン基が好ましい。ナフタレン環を有する環状基としては、ナフタレン-1,5-ジイル基およびナフタレン-2,6-ジイル基が好ましい。シクロヘキサン環を有する環状基としては1,4-シクロへキシレン基であることが好ましい。ピリジン環を有する環状基としてはピリジン-2,5-ジイル基が好ましい。ピリミジン環を有する環状基としては、ピリミジン-2,5-ジイル基が好ましい。オキサジアゾール環を有する環状基としては、1,2,4-オキサジアゾール-3,5-ジイル基が好ましい。 Of the divalent cyclic groups in L D1 , L D2 and L D3 , the cyclic group having a benzene ring is preferably a 1,4-phenylene group. The cyclic group having a naphthalene ring is preferably a naphthalene-1,5-diyl group or a naphthalene-2,6-diyl group. The cyclic group having a cyclohexane ring is preferably a 1,4-cyclohexylene group. The cyclic group having a pyridine ring is preferably a pyridine-2,5-diyl group. The cyclic group having a pyrimidine ring is preferably a pyrimidine-2,5-diyl group. The cyclic group having an oxadiazole ring is preferably a 1,2,4-oxadiazole-3,5-diyl group.
LD1、LD2およびLD3における2価の環状基は、置換基を有していてもよい。置換基としては、ハロゲン原子(好ましくは、フッ素原子、塩素原子)、シアノ基、ニトロ基、炭素数1~16のアルキル基、炭素数2~16のアルケニル基、炭素数2~16のアルキニル基、炭素数1~16のハロゲン置換アルキル基、炭素数1~16のアルコキシ基、炭素数2~16のアシル基、炭素数1~16のアルキルチオ基、炭素数2~16のアシルオキシ基、炭素数2~16のアルコキシカルボニル基、カルバモイル基、炭素数2~16のアルキル基で置換されたカルバモイル基および炭素数2~16のアシルアミノ基が含まれる。 The divalent cyclic group in L D1 , L D2 and L D3 may have a substituent. Examples of the substituent include a halogen atom (preferably a fluorine atom or a chlorine atom), a cyano group, a nitro group, an alkyl group having 1 to 16 carbon atoms, an alkenyl group having 2 to 16 carbon atoms, an alkynyl group having 2 to 16 carbon atoms, a halogen-substituted alkyl group having 1 to 16 carbon atoms, an alkoxy group having 1 to 16 carbon atoms, an acyl group having 2 to 16 carbon atoms, an alkylthio group having 1 to 16 carbon atoms, an acyloxy group having 2 to 16 carbon atoms, an alkoxycarbonyl group having 2 to 16 carbon atoms, a carbamoyl group, a carbamoyl group substituted with an alkyl group having 2 to 16 carbon atoms, and an acylamino group having 2 to 16 carbon atoms.
LD1、LD2およびLD3としては、単結合、*-O-C(=O)-、*-C(=O)-O-、*-CH=CH-、*-C≡C-、*-2価の環状基-、*-O-C(=O)-2価の環状基-、*-C(=O)-O-2価の環状基-、*-CH=CH-2価の環状基-、*-C≡C-2価の環状基-、*-2価の環状基-O-C(=O)-、*-2価の環状基-C(=O)-O-、*-2価の環状基-CH=CH-、または、*-2価の環状基-C≡C-が好ましい。特に、単結合、*-CH=CH-、*-C≡C-、*-CH=CH-2価の環状基-、または、*-C≡C-2価の環状基-がより好ましく、単結合がさらに好ましい。ここで、*は式(I)中の6員環側に結合する位置を表す。 L D1 , L D2 and L D3 are preferably a single bond, *-O-C(=O)-, *-C(=O)-O-, *-CH=CH-, *-C≡C-, *-divalent cyclic group-, *-O-C(=O)-divalent cyclic group-, *-C(=O)-O-divalent cyclic group-, *-CH=CH-divalent cyclic group-, *-C≡C-divalent cyclic group-, *-divalent cyclic group-O-C(=O)-, *-divalent cyclic group-C(=O)-O-, *-divalent cyclic group-CH=CH- or *-divalent cyclic group-C≡C-. In particular, a single bond, *-CH=CH-, *-C≡C-, *-CH=CH-divalent cyclic group-, or *-C≡C-divalent cyclic group- is more preferable, and a single bond is even more preferable. Here, * represents the position of bonding to the 6-membered ring side in formula (I).
式(I)で表される化合物としては、例えば、特開2010-244038号の段落[0068]~[0077]に記載の例示化合物、および、特開2007-2220号公報の段落[0040]~[0063]に記載の例示化合物が挙げられる。上記例示化合物は、種々の方法により合成することができ、例えば、特開2007-2220号公報の[0064]~[0070]に記載の方法により合成することができる。 Examples of the compound represented by formula (I) include the exemplary compounds described in paragraphs [0068] to [0077] of JP-A No. 2010-244038 and the exemplary compounds described in paragraphs [0040] to [0063] of JP-A No. 2007-2220. The exemplary compounds can be synthesized by various methods, for example, by the methods described in paragraphs [0064] to [0070] of JP-A No. 2007-2220.
円盤状液晶化合物に由来するメソゲン基(D)の例を以下に示す。なお、式(D1)は式(I)の具体例に相当する。 Examples of mesogenic groups (D) derived from discotic liquid crystal compounds are shown below. Note that formula (D1) corresponds to a specific example of formula (I).
上記式(b5)中、Rpが表すポリオキシアルキレン基とは、オキシアルキレン基を繰り返し単位として有する基である。ポリオキシアルキレン基としては、式(E)で表される基が好ましい。 In the above formula (b5), the polyoxyalkylene group represented by Rp is a group having an oxyalkylene group as a repeating unit. The polyoxyalkylene group is preferably a group represented by formula (E).
-(A-O)p- (E) -(A-O) p- (E)
上記式(E)中、
Aは、アルキレン基を表す。
pは、2以上の数を表す。
In the above formula (E),
A represents an alkylene group.
p represents a number of 2 or more.
Aが表すアルキレン基の炭素数は、特に制限されないが、1~4が好ましく、2または3がより好ましい。例えば、Aが炭素数1のアルキレン基の場合、-(A-O)-はオキシメチレン基(-CH2O-)を、Aが炭素数2のアルキレン基の場合、-(A-O)-はオキシエチレン基(-CH2CH2O-)を示す。なお、アルキレン基は、直鎖状および分岐鎖状のいずれであってもよい。 The number of carbon atoms in the alkylene group represented by A is not particularly limited, but is preferably 1 to 4, and more preferably 2 or 3. For example, when A is an alkylene group having 1 carbon atom, -(A-O)- represents an oxymethylene group (-CH 2 O-), and when A is an alkylene group having 2 carbon atoms, -(A-O)- represents an oxyethylene group (-CH 2 CH 2 O-). The alkylene group may be either linear or branched.
pが表す数としては、2~1000が好ましく、4~25がより好ましい。
なお、複数のオキシアルキレン基中のアルキレン基は、同一であっても異なっていてもよい。例えば、-(A-O)p-において、オキシメチレン基とオキシプロピレン基とが連結して形成されるオキシアルキレン基であってもよい。また、各繰り返し単位の結合順は、ランダム型およびブロック型のいずれであってもよい。
The number represented by p is preferably from 2 to 1,000, and more preferably from 4 to 25.
The alkylene groups in the multiple oxyalkylene groups may be the same or different. For example, the oxyalkylene group may be an oxyalkylene group formed by linking an oxymethylene group and an oxypropylene group in -(A-O) p -. The bonding order of each repeating unit may be either random or block.
上記式(b5)中、Rqの一態様が示す置換基X以外の置換基は、上述した置換基X以外の置換基であれば、特に制限されない。Rqの一態様が示す置換基X以外の置換基としては、例えば、アルキル基、ホスホン酸基、アリール基およびこれらを組み合わせた基が挙げられる。
Rqの一態様が示すアリール基としては、例えば、炭素数6~20のアリール基などが挙げられる。具体的には、フェニル基、ノニルフェニル基およびナフチル基などが挙げられる。
Rqとしては、水素原子が好ましい。
In the above formula (b5), the substituent other than the substituent X represented by one embodiment of Rq is not particularly limited as long as it is a substituent other than the above-mentioned substituent X. Examples of the substituent other than the substituent X represented by one embodiment of Rq include an alkyl group, a phosphonic acid group, an aryl group, and a group combining these.
Examples of the aryl group represented by one embodiment of Rq include an aryl group having 6 to 20 carbon atoms. Specific examples include a phenyl group, a nonylphenyl group, and a naphthyl group.
Rq is preferably a hydrogen atom.
式(b1)~(b5)で表される繰り返し単位としては、例えば、繰り返し単位が挙げられる。 Examples of the repeating units represented by formulas (b1) to (b5) include the repeating units:
下記式H-1~H-17中、nおよびmは、それぞれ独立に、1以上の数を表す。ただし、n+mは2以上の数であり、下記式中、mが存在しない場合は、nは2以上の数を表す。 In the formulas H-1 to H-17 below, n and m each independently represent a number of 1 or more. However, n+m is a number of 2 or more, and if m is not present in the formulas below, n represents a number of 2 or more.
<その他繰り返し単位>
特定共重合体は、上述した繰り返し単位Bおよび繰り返し単位C以外のその他繰り返し単位を含んでいてもよい。
<Other repeating units>
The specific copolymer may contain repeating units other than the repeating unit B and repeating unit C described above.
<含有量>
特定共重合体の含有量は、液晶組成物の全固形分(100質量%)に対して、本発明の効果がより優れる観点から、0.01~10質量%が好ましく、0.02~1質量%がより好ましく、0.04~0.5質量%がさらに好ましい。
<Content>
The content of the specific copolymer is preferably 0.01 to 10 mass %, more preferably 0.02 to 1 mass %, and even more preferably 0.04 to 0.5 mass %, relative to the total solid content (100 mass %) of the liquid crystal composition, from the viewpoint of obtaining superior effects of the present invention.
<分子量>
特定共重合体の重量平均分子量(Mw)は、2,000~1,000,000が好ましく、液晶組成物のレベリング性がより優れる観点から、8,000~1,000,000がより好ましく、8,000~300,000がさらに好ましい。
ここで、本発明における重量平均分子量は、ゲル浸透クロマトグラフ(GPC)法により測定された値である。
・溶媒(溶離液):テトラヒドロフラン(THF)
・装置名:EcoSEC HLC-8320GPC(東ソー社製)
・カラム:TSKgel SuperHZM-H、TSKgel SuperHZ4000、および、TSKgel SuperHZ200(いずれも東ソー社製)を3本接続して使用
・カラム温度:40℃
・試料濃度:0.1質量%
・流速:0.35mL/min
・校正曲線:TOSOH製TSK標準ポリスチレン Mw=706000~1013(Mw/Mn=1.03~1.06)までの6サンプルによる校正曲線を使用
<Molecular weight>
The weight average molecular weight (Mw) of the specific copolymer is preferably from 2,000 to 1,000,000, and from the viewpoint of superior leveling properties of the liquid crystal composition, more preferably from 8,000 to 1,000,000, and further preferably from 8,000 to 300,000.
Here, the weight average molecular weight in the present invention is a value measured by gel permeation chromatography (GPC).
Solvent (eluent): Tetrahydrofuran (THF)
- Device name: EcoSEC HLC-8320GPC (manufactured by Tosoh Corporation)
Column: Three columns of TSKgel SuperHZM-H, TSKgel SuperHZ4000, and TSKgel SuperHZ200 (all manufactured by Tosoh Corporation) were connected and used. Column temperature: 40°C
Sample concentration: 0.1% by mass
Flow rate: 0.35 mL / min
Calibration curve: TOSOH TSK standard polystyrene calibration curves using six samples with Mw = 706,000 to 1,013 (Mw/Mn = 1.03 to 1.06)
〔液晶化合物〕
本発明の液晶組成物が含有する液晶化合物は、特に制限されない。
液晶組成物に含まれる液晶化合物の種類は、特に制限されない。
ここで、一般的に、液晶化合物は、その形状から棒状タイプと円盤状タイプとに分類できる。さらに、それぞれのタイプについて低分子タイプと高分子タイプとがある。高分子タイプとは、一般に重合度が100以上のものを指す(高分子物理・相転移ダイナミクス,土井 正男 著,2頁,岩波書店,1992)。
[Liquid Crystal Compounds]
The liquid crystal compound contained in the liquid crystal composition of the present invention is not particularly limited.
The type of liquid crystal compound contained in the liquid crystal composition is not particularly limited.
Generally, liquid crystal compounds can be classified into rod-shaped and disk-shaped types based on their shape. Each type can be further divided into low molecular weight and high molecular weight types. High molecular weight compounds generally have a degree of polymerization of 100 or more (Polymer Physics: Phase Transition Dynamics, Masao Doi, p. 2, Iwanami Shoten, 1992).
本発明では、いずれの液晶化合物を用いることもできるが、棒状液晶化合物または円盤状液晶化合物(ディスコティック液晶化合物)を用いることが好ましい。2種以上の棒状液晶化合物、2種以上の円盤状液晶化合物、または、棒状液晶化合物と円盤状液晶化合物との混合物を用いてもよい。 In the present invention, any liquid crystal compound can be used, but it is preferable to use a rod-shaped liquid crystal compound or a discotic liquid crystal compound (discotic liquid crystal compound). Two or more rod-shaped liquid crystal compounds, two or more discotic liquid crystal compounds, or a mixture of rod-shaped and discotic liquid crystal compounds may also be used.
液晶化合物としては、重合性基を有する重合性液晶化合物が好ましい。
重合性液晶化合物としては、重合性棒状液晶化合物および重合性円盤状液晶化合物からなる群から選択される少なくとも1種の重合性液晶化合物が好ましい。
重合性基としては、例えば、アクリロイル基、メタクリロイル基、エポキシ基およびビニル基などが挙げられる。
このような重合性基を有する液晶化合物を重合させることにより、液晶化合物の配向を固定することができる。なお、液晶化合物が重合によって固定された後においては、液晶性を示す必要はない。
The liquid crystal compound is preferably a polymerizable liquid crystal compound having a polymerizable group.
The polymerizable liquid crystal compound is preferably at least one type of polymerizable liquid crystal compound selected from the group consisting of polymerizable rod-like liquid crystal compounds and polymerizable discotic liquid crystal compounds.
Examples of the polymerizable group include an acryloyl group, a methacryloyl group, an epoxy group, and a vinyl group.
The alignment of the liquid crystal compound can be fixed by polymerizing such a liquid crystal compound having a polymerizable group. After the liquid crystal compound is fixed by polymerization, it is not necessary for the liquid crystal compound to exhibit liquid crystallinity.
棒状液晶化合物としては、特表平11-513019号公報の請求項1または特開2005-289980号公報の段落[0026]~[0098]に記載のものが好ましい。
円盤状液晶化合物としては、特開2007-108732号公報の段落[0020]~[0067]または特開2010-244038号公報の段落[0013]~[0108]に記載のものが好ましい。
また、液晶化合物として、逆波長分散性の液晶化合物を用いてもよい。
As the rod-shaped liquid crystal compound, those described in claim 1 of JP-A-11-513019 or paragraphs [0026] to [0098] of JP-A-2005-289980 are preferred.
As the discotic liquid crystal compound, those described in paragraphs [0020] to [0067] of JP-A No. 2007-108732 or paragraphs [0013] to [0108] of JP-A No. 2010-244038 are preferred.
Furthermore, as the liquid crystal compound, a liquid crystal compound having reverse wavelength dispersion may be used.
液晶化合物の含有量は、液晶組成物の全固形分(100質量%)に対して、10~99質量%が好ましく、50~95質量%がより好ましい。
液晶化合物は、1種を単独で用いてもよく、2種以上を併用してもよい。2種以上の液晶化合物を併用する場合には、合計含有量が上記範囲内であることが好ましい。
The content of the liquid crystal compound is preferably from 10 to 99% by mass, and more preferably from 50 to 95% by mass, based on the total solid content (100% by mass) of the liquid crystal composition.
The liquid crystal compound may be used alone or in combination of two or more. When two or more liquid crystal compounds are used in combination, the total content is preferably within the above range.
〔溶媒〕
本発明の液晶組成物は、作業性等の観点から、溶媒を含有することが好ましい。
溶媒としては、例えば、ケトン類(例えば、アセトン、2-ブタノン、メチルエチルケトン、メチルイソブチルケトン、シクロペンタノンおよびシクロヘキサノンなど)、エーテル類(例えば、ジオキサン、テトラヒドロフラン、テトラヒドロピラン、ジオキソラン、テトラヒドロフルフリルアルコールおよびシクロペンチルメチルエーテルなど)、脂肪族炭化水素類(例えば、ヘキサンなど)、脂環式炭化水素類(例えば、シクロヘキサンなど)、芳香族炭化水素類(例えば、ベンゼン、トルエン、キシレンおよびトリメチルベンゼンなど)、ハロゲン化炭素類(例えば、ジクロロメタン、トリクロロメタン(クロロホルム)、ジクロロエタン、ジクロロベンゼンおよびクロロトルエンなど)、エステル類(例えば、酢酸メチル、酢酸エチル、プロピオン酸エチル、酢酸ブチルおよび炭酸ジエチルなど)、アルコール類(例えば、エタノール、イソプロパノール、ブタノールおよびシクロヘキサノールなど)、セロソルブ類(例えば、メチルセロソルブ、エチルセロソルブおよび1,2-ジメトキシエタンなど)、セロソルブアセテート類、スルホキシド類(例えば、ジメチルスルホキシドなど)、アミド類(例えば、ジメチルホルムアミド、ジメチルアセトアミド、N-メチルピロリドン、N-エチルピロリドンおよび1,3-ジメチル-2-イミダゾリジノンなど)およびヘテロ環化合物(例えば、ピリジンなど)などの有機溶媒、ならびに、水が挙げられる。
溶媒は、1種を単独で用いてもよく、2種以上を併用してもよい。
〔solvent〕
From the viewpoint of workability and the like, the liquid crystal composition of the present invention preferably contains a solvent.
Examples of the solvent include ketones (e.g., acetone, 2-butanone, methyl ethyl ketone, methyl isobutyl ketone, cyclopentanone, and cyclohexanone), ethers (e.g., dioxane, tetrahydrofuran, tetrahydropyran, dioxolane, tetrahydrofurfuryl alcohol, and cyclopentyl methyl ether), aliphatic hydrocarbons (e.g., hexane), alicyclic hydrocarbons (e.g., cyclohexane), aromatic hydrocarbons (e.g., benzene, toluene, xylene, and trimethylbenzene), halogenated carbons (e.g., dichloromethane, trichloromethane (chloroform), dichloroethane, dichlorobenzene, and chlorotoluene), and the like. Examples of the organic solvent include organic solvents such as benzene, esters (e.g., methyl acetate, ethyl acetate, ethyl propionate, butyl acetate, diethyl carbonate, etc.), alcohols (e.g., ethanol, isopropanol, butanol, cyclohexanol, etc.), cellosolves (e.g., methyl cellosolve, ethyl cellosolve, 1,2-dimethoxyethane, etc.), cellosolve acetates, sulfoxides (e.g., dimethyl sulfoxide, etc.), amides (e.g., dimethylformamide, dimethylacetamide, N-methylpyrrolidone, N-ethylpyrrolidone, 1,3-dimethyl-2-imidazolidinone, etc.), and heterocyclic compounds (e.g., pyridine, etc.), as well as water.
The solvent may be used alone or in combination of two or more kinds.
これらの溶媒のうち、液晶組成物を用いて形成される液晶硬化層の配向性がより良好となり、耐熱性がより向上する理由から、有機溶媒を用いることが好ましく、ケトン類および/またはエステル類を用いることがより好ましい。 Among these solvents, it is preferable to use organic solvents, and it is more preferable to use ketones and/or esters, because the liquid crystal cured layer formed using the liquid crystal composition will have better alignment and improved heat resistance.
〔重合開始剤〕
本発明の液晶組成物は、重合開始剤を含有していてもよい。
重合開始剤としては特に制限されないが、感光性を有する化合物、すなわち光重合開始剤が好ましい。
光重合開始剤としては、特に制限されない。光重合開始剤としては、例えば、α-カルボニル化合物、アシロインエーテル、α-炭化水素置換芳香族アシロイン化合物、多核キノン化合物、トリアリールイミダゾールダイマーとp-アミノフェニルケトンとの組み合わせ、アクリジンおよびフェナジン化合物、オキサジアゾール化合物、o-アシルオキシム化合物、アシルフォスフィンオキシド化合物およびオキシム型の重合開始剤などが挙げられる。
このような光重合開始剤としては、市販品も用いることができ、BASF社製のイルガキュア-184、イルガキュア-907、イルガキュア-369、イルガキュア-651、イルガキュア(Ominirad)-819、イルガキュア-OXE-01およびイルガキュア-OXE-02などが挙げられる。
[Polymerization initiator]
The liquid crystal composition of the present invention may contain a polymerization initiator.
The polymerization initiator is not particularly limited, but a photosensitive compound, that is, a photopolymerization initiator, is preferred.
The photopolymerization initiator is not particularly limited, and examples of the photopolymerization initiator include α-carbonyl compounds, acyloin ethers, α-hydrocarbon-substituted aromatic acyloin compounds, polynuclear quinone compounds, combinations of triaryl imidazole dimers and p-aminophenyl ketones, acridine and phenazine compounds, oxadiazole compounds, o-acyloxime compounds, acylphosphine oxide compounds, and oxime-type polymerization initiators.
As such a photopolymerization initiator, commercially available products can be used, such as Irgacure-184, Irgacure-907, Irgacure-369, Irgacure-651, Irgacure (Ominirad)-819, Irgacure-OXE-01, and Irgacure-OXE-02, all of which are manufactured by BASF.
液晶組成物が重合開始剤を含有する場合、重合開始剤の含有量は、液晶組成物の全固形分(100質量%)に対して、0.01~30質量%が好ましく、0.1~15質量%がより好ましい。
重合開始剤は1種を単独で用いてもよく、2種以上を併用してもよい。2種以上の重合開始剤を併用する場合には、合計含有量が上記範囲内であることが好ましい。
When the liquid crystal composition contains a polymerization initiator, the content of the polymerization initiator is preferably 0.01 to 30 mass %, and more preferably 0.1 to 15 mass %, based on the total solid content (100 mass %) of the liquid crystal composition.
The polymerization initiator may be used alone or in combination of two or more. When two or more polymerization initiators are used in combination, the total content is preferably within the above range.
〔キラル剤〕
液晶組成物は、キラル剤を含有していてもよい。
キラル剤は、化合物によって誘起する螺旋の捩れ方向または螺旋ピッチが異なるため、目的に応じて選択すればよい。
キラル剤としては特に制限されないが、公知の化合物(例えば、液晶デバイスハンドブック、第3章4-3項、TN(twisted nematic)、STN(Super Twisted Nematic)用キラル剤、199頁、日本学術振興会第142委員会編、1989に記載など)、イソソルビドおよびイソマンニド誘導体などが挙げられる。
キラル剤は、一般に不斉炭素原子を含むが、不斉炭素原子を含まない軸性不斉化合物または面性不斉化合物もキラル剤として用いることができる。軸性不斉化合物または面性不斉化合物としては、例えば、ビナフチル、ヘリセン、パラシクロファンおよびこれらの誘導体などが挙げられる。
キラル剤は、重合性基を有していてもよい。
キラル剤の重合性基としては、不飽和重合性基、エポキシ基またはアジリジニル基が好ましく、不飽和重合性基がより好ましく、エチレン性不飽和重合性基がさらに好ましい。
[Chiral Agents]
The liquid crystal composition may contain a chiral dopant.
Chiral agents can be selected according to the purpose, since the direction of helical twist or the helical pitch induced by the agent varies depending on the compound.
The chiral agent is not particularly limited, and examples thereof include known compounds (for example, those described in Liquid Crystal Device Handbook, Chapter 3, Section 4-3, Chiral Agents for TN (twisted nematic) and STN (Super Twisted Nematic), p. 199, edited by the 142nd Committee of the Japan Society for the Promotion of Science, 1989), isosorbide and isomannide derivatives.
Although the chiral agent generally contains an asymmetric carbon atom, an axially asymmetric compound or a planarly asymmetric compound that does not contain an asymmetric carbon atom can also be used as the chiral agent. Examples of the axially asymmetric compound or the planarly asymmetric compound include binaphthyl, helicene, paracyclophane, and derivatives thereof.
The chiral agent may have a polymerizable group.
The polymerizable group of the chiral agent is preferably an unsaturated polymerizable group, an epoxy group or an aziridinyl group, more preferably an unsaturated polymerizable group, and even more preferably an ethylenically unsaturated polymerizable group.
キラル剤が光異性化部位を有してもよい。
光異性化部位としては、シンナモイル部位、カルコン部位、アゾベンゼン部位またはスチルベン部位が好ましく、シンナモイル部位、カルコン部位またはスチルベン部位がより好ましい。
キラル剤としては、例えば、特開2003-313187号公報の段落[0015]~[0049]に記載の光学活性イソソルビド誘導体、特開2003-313188号公報の段落[0015]~[0057]に記載の光学活性イソマンニド誘導体、特開2003-313292号公報の段落[0015]~[0052]に記載の光学活性ポリエステル/アミド、WO2018/194157号公報の段落[0012]~[0053]に記載のキラル剤などが挙げられる。
The chiral agent may have a photoisomerisation site.
The photoisomerizable moiety is preferably a cinnamoyl moiety, a chalcone moiety, an azobenzene moiety, or a stilbene moiety, and more preferably a cinnamoyl moiety, a chalcone moiety, or a stilbene moiety.
Examples of the chiral agent include the optically active isosorbide derivatives described in paragraphs [0015] to [0049] of JP-A-2003-313187, the optically active isomannide derivatives described in paragraphs [0015] to [0057] of JP-A-2003-313188, the optically active polyester/amides described in paragraphs [0015] to [0052] of JP-A-2003-313292, and the chiral agents described in paragraphs [0012] to [0053] of WO2018/194157.
液晶組成物がキラル剤を含有する場合、キラル剤の含有量は、液晶化合物が均一に配向しやすい観点から、液晶化合物の全質量に対して、5.0質量%以下が好ましく、3.0質量%以下がより好ましく、2.0質量%以下がさらに好ましく、1.0質量%未満が特に好ましい。下限は特に制限されないが、0.01質量%以上が好ましく、0.02質量%以上がより好ましく、0.05質量%以上がさらに好ましい。
キラル剤は1種を単独で用いてもよく、2種以上を併用してもよい。2種以上のキラル剤を併用する場合には、合計含有量が上記範囲内であることが好ましい。
When the liquid crystal composition contains a chiral agent, the content of the chiral agent is preferably 5.0% by mass or less, more preferably 3.0% by mass or less, even more preferably 2.0% by mass or less, and particularly preferably less than 1.0% by mass, based on the total mass of the liquid crystal compound, from the viewpoint of facilitating uniform alignment of the liquid crystal compound. The lower limit is not particularly limited, but is preferably 0.01% by mass or more, more preferably 0.02% by mass or more, and even more preferably 0.05% by mass or more.
The chiral agent may be used alone or in combination of two or more. When two or more chiral agents are used in combination, the total content is preferably within the above range.
1層中に複数の配向状態を有する液晶硬化層を形成する場合、液晶組成物に用いるキラル剤としては、キラル剤Aと、キラル剤Aとは逆向きの螺旋を誘起するキラル剤Bを含む2種以上のキラル剤を用いることが好ましい。例えば、キラル剤Aにより誘起する螺旋が右方向の場合には、キラル剤Bにより誘起する螺旋は左方向となる。 When forming a liquid crystal cured layer having multiple alignment states in one layer, it is preferable to use two or more chiral agents including chiral agent A and chiral agent B that induces a helix in the opposite direction to that of chiral agent A as the chiral agents used in the liquid crystal composition. For example, if the helix induced by chiral agent A is right-handed, the helix induced by chiral agent B will be left-handed.
[液晶硬化層]
本発明の液晶硬化層は、上述した本発明の液晶組成物の配向状態を固定化してなる液晶硬化層である。
液晶硬化層の形成方法としては、例えば、上述した本発明の液晶組成物を用いて、所望の配向状態とした後に、重合により固定化する方法などが挙げられる。
ここで、重合条件は特に制限されないが、光照射による重合においては、紫外線を用いることが好ましい。照射量は、10mJ/cm2~50J/cm2が好ましく、20mJ/cm2~5J/cm2がより好ましく、30mJ/cm2~3J/cm2がさらに好ましく、50~1000mJ/cm2が特に好ましい。また、重合反応を促進するため、加熱条件下で実施してもよい。
なお、液晶硬化層は、後述する光学フィルムにおける任意の支持体上もしくは配向膜上、または、後述する偏光板における偏光子上に形成できる。
[Liquid crystal cured layer]
The cured liquid crystal layer of the present invention is a cured liquid crystal layer obtained by fixing the alignment state of the above-mentioned liquid crystal composition of the present invention.
As a method for forming the liquid crystal cured layer, for example, a method in which the above-mentioned liquid crystal composition of the present invention is used to obtain a desired alignment state, and then the liquid crystal composition is fixed by polymerization.
Here, the polymerization conditions are not particularly limited, but in the polymerization by light irradiation, it is preferable to use ultraviolet light. The irradiation amount is preferably 10 mJ/cm 2 to 50 J/cm 2 , more preferably 20 mJ/cm 2 to 5 J/cm 2 , further preferably 30 mJ/cm 2 to 3 J/cm 2 , and particularly preferably 50 to 1000 mJ/cm 2. In order to promote the polymerization reaction, the polymerization may be carried out under heating conditions.
The liquid crystal cured layer can be formed on any support or alignment film in an optical film described later, or on a polarizer in a polarizing plate described later.
本発明の液晶硬化層における液晶化合物の配向状態としては、水平配向、垂直配向、傾斜配向、および、ねじれ配向のいずれの状態であってもよい。
また、WO2021/033640号公報に記載の、厚み方向に沿って延びる螺旋軸に沿ってねじれ配向した液晶化合物の配向状態を固定してなる第1領域と、ホモジニアス配向した液晶化合物の配向状態を固定してなる第2領域とを、厚み方向に沿って有する液晶硬化層のように、1層中に複数の配向状態を有していてもよい。
なお、本明細書において「水平配向」とは、液晶硬化層の主面(または、液晶硬化層が支持体および配向膜等の部材上に形成されている場合、その部材の表面)と、液晶化合物の長軸方向とが平行であることをいう。なお、厳密に平行であることを要求するものではなく、本明細書では、液晶化合物の長軸方向と液晶硬化層の主面とのなす角度が10°未満の配向であることを意味するものとする。
The alignment state of the liquid crystal compound in the liquid crystal cured layer of the present invention may be any of horizontal alignment, vertical alignment, tilt alignment and twist alignment.
In addition, a single layer may have a plurality of orientation states, such as a liquid crystal cured layer having, along the thickness direction, a first region in which the orientation state of liquid crystal compounds twisted along a helical axis extending along the thickness direction is fixed, and a second region in which the orientation state of liquid crystal compounds homogeneously aligned is fixed, as described in WO2021/033640.
In this specification, the term "horizontal alignment" refers to a state in which the major surface of the cured liquid crystal layer (or, when the cured liquid crystal layer is formed on a member such as a support or an alignment film, the surface of the member) is parallel to the long axis direction of the liquid crystal compound. However, it is not required to be strictly parallel, and in this specification, it refers to an alignment in which the angle between the major surface of the cured liquid crystal layer and the long axis direction of the liquid crystal compound is less than 10°.
本発明の液晶硬化層は、光学異方性層であることが好ましい。
光学異方性層としては、例えば、ポジティブAプレート、ポジティブCプレート、および、厚み方向に沿って延びる螺旋軸に沿ってねじれ配向した液晶化合物の配向状態を固定してなる第1領域と、ホモジニアス配向した液晶化合物の配向状態を固定してなる第2領域とを、厚み方向に沿って有する光学異方性層(以下、この態様を「光学異方性層A」と略す。)などが挙げられる。
The liquid crystal cured layer of the present invention is preferably an optically anisotropic layer.
Examples of optically anisotropic layers include a positive A plate, a positive C plate, and an optically anisotropic layer having, along the thickness direction, a first region in which the orientation state of liquid crystal compounds twistedly oriented along a helical axis extending along the thickness direction is fixed, and a second region in which the orientation state of liquid crystal compounds homogeneously oriented is fixed (hereinafter, this embodiment will be abbreviated as "optically anisotropic layer A").
ここで、ポジティブAプレート(正のAプレート)とポジティブCプレート(正のCプレート)は、以下のように定義される。
フィルム面内の遅相軸方向(面内での屈折率が最大となる方向)の屈折率をnx、面内の遅相軸と面内で直交する方向の屈折率をny、厚み方向の屈折率をnzとしたとき、ポジティブAプレートは式(A1)の関係を満たすものであり、ポジティブCプレートは式(C1)の関係を満たすものである。なお、ポジティブAプレートはRthが正の値を示し、ポジティブCプレートはRthが負の値を示す。
式(A1) nx>ny≒nz
式(C1) nz>nx≒ny
なお、上記「≒」とは、両者が完全に同一である場合だけでなく、両者が実質的に同一である場合も包含する。
この「実質的に同一」について、ポジティブAプレートでは、例えば、(ny-nz)×d(ただし、dはフィルムの厚みである)が、-10~10nm、好ましくは-5~5nmである場合も「ny≒nz」に含まれ、(nx-nz)×dが、-10~10nm、好ましくは-5~5nmである場合も「nx≒nz」に含まれる。また、ポジティブCプレートでは、例えば、(nx-ny)×d(ただし、dはフィルムの厚みである)が、0~10nm、好ましくは0~5nmである場合も「nx≒ny」に含まれる。
Here, the positive A plate and the positive C plate are defined as follows.
When the refractive index in the slow axis direction (the direction in which the in-plane refractive index is maximum) in the film plane is nx, the refractive index in the direction perpendicular to the in-plane slow axis is ny, and the refractive index in the thickness direction is nz, the positive A plate satisfies the relationship of formula (A1), and the positive C plate satisfies the relationship of formula (C1). Note that the positive A plate has a positive Rth value, and the positive C plate has a negative Rth value.
Formula (A1) nx>ny≒nz
Formula (C1) nz>nx≒ny
It should be noted that the above "≒" includes not only the case where the two are completely identical, but also the case where the two are substantially identical.
Regarding this "substantially the same," for a positive A plate, for example, the case where (ny-nz) x d (where d is the thickness of the film) is -10 to 10 nm, preferably -5 to 5 nm, is also included in "ny ≒ nz," and the case where (nx-nz) x d is -10 to 10 nm, preferably -5 to 5 nm, is also included in "nx ≒ nz." Also, for a positive C plate, for example, the case where (nx-ny) x d (where d is the thickness of the film) is 0 to 10 nm, preferably 0 to 5 nm, is also included in "nx ≒ ny."
本発明の液晶硬化層がポジティブAプレートである場合、λ/4板として機能する観点から、Re(550)は100~180nmであることが好ましく、120~160nmであることがより好ましく、130~150nmであることがさらに好ましく、130~145nmであること特に好ましい。
ここで、「λ/4板」とは、λ/4機能を有する板であり、具体的には、ある特定の波長の直線偏光を円偏光に(または円偏光を直線偏光に)変換する機能を有する板である。
When the liquid crystal cured layer of the present invention is a positive A plate, from the viewpoint of functioning as a λ/4 plate, Re(550) is preferably 100 to 180 nm, more preferably 120 to 160 nm, further preferably 130 to 150 nm, and particularly preferably 130 to 145 nm.
Here, the term "λ/4 plate" refers to a plate having a λ/4 function, specifically, a plate having the function of converting linearly polarized light of a certain wavelength into circularly polarized light (or circularly polarized light into linearly polarized light).
厚み方向に沿って延びる螺旋軸に沿ってねじれ配向した液晶化合物の配向状態を固定してなる第1領域と、ホモジニアス配向した液晶化合物の配向状態を固定してなる第2領域とを、厚み方向に沿って有する光学異方性層(光学異方性層A)について詳述する。
上記光学異方性層Aの第1領域の厚みをd1(nm)、波長550nmで測定した第1領域の屈折率異方性をΔn1とした場合、光学異方性層を円偏光板に好適に適用できる点で、第1領域は以下の式(1-1)を満たすことが好ましい。
式(1-1) 100nm≦Δn1d1≦240nm
なかでも、式(1-2)を満たすことがより好ましく、式(1-3)を満たすことがさらに好ましい。
式(1-2) 120nm≦Δn1d1≦220nm
式(1-3) 140nm≦Δn1d1≦200nm
なお、屈折率異方性Δn1とは、第1領域の屈折率異方性を意味する。
An optically anisotropic layer (optically anisotropic layer A) having, along the thickness direction, a first region in which the orientation state of liquid crystal compounds twistedly oriented along a helical axis extending along the thickness direction is fixed, and a second region in which the orientation state of liquid crystal compounds homogeneously oriented is fixed will be described in detail.
When the thickness of the first region of the optically anisotropic layer A is d1 (nm) and the refractive index anisotropy of the first region measured at a wavelength of 550 nm is Δn1, it is preferable that the first region satisfies the following formula (1-1), in order to suitably apply the optically anisotropic layer to a circular polarizing plate.
Formula (1-1) 100 nm≦Δn1d1≦240 nm
Among these, it is more preferable to satisfy the formula (1-2), and it is even more preferable to satisfy the formula (1-3).
Formula (1-2) 120 nm≦Δn1d1≦220 nm
Formula (1-3) 140 nm≦Δn1d1≦200 nm
The refractive index anisotropy Δn1 means the refractive index anisotropy of the first region.
第1領域における液晶化合物のねじれ角の絶対値は特に制限されないが、光学異方性層を円偏光板に好適に適用できる点で、60~120°が好ましく、70~110°がより好ましい。ねじれ角の測定方法は、Axometrics社のAxoscanを用い、同社の装置解析ソフトウェアを用いて測定する。 The absolute value of the twist angle of the liquid crystal compound in the first region is not particularly limited, but is preferably 60 to 120°, and more preferably 70 to 110°, in that the optically anisotropic layer can be suitably applied to a circular polarizer. The twist angle is measured using an Axoscan from Axometrics, Inc., and the company's instrument analysis software.
また、上記光学異方性層Aの第2領域の厚みをd2(nm)、波長550nmで測定した第2領域の屈折率異方性をΔn2とした場合、光学異方性層を円偏光板に好適に適用できる点で、第2領域は以下の式(2-1)を満たすことが好ましい。
式(2-1) 100nm≦Δn2d2≦240nm
なかでも、式(2-2)を満たすことがより好ましく、式(2-3)を満たすことがさらに好ましい。
式(2-2) 120nm≦Δn2d2≦220nm
式(2-3) 140nm≦Δn2d2≦200nm
なお、屈折率異方性Δn2とは、第2領域の屈折率異方性を意味する。
Furthermore, when the thickness of the second region of the optically anisotropic layer A is d2 (nm) and the refractive index anisotropy of the second region measured at a wavelength of 550 nm is Δn2, it is preferable that the second region satisfies the following formula (2-1), in order to suitably apply the optically anisotropic layer to a circular polarizing plate.
Formula (2-1) 100 nm≦Δn2d2≦240 nm
Among these, it is more preferable to satisfy the formula (2-2), and it is even more preferable to satisfy the formula (2-3).
Formula (2-2) 120 nm≦Δn2d2≦220 nm
Formula (2-3) 140 nm≦Δn2d2≦200 nm
The refractive index anisotropy Δn2 means the refractive index anisotropy of the second region.
[光学フィルム]
本発明の光学フィルムは、本発明の液晶硬化層を有する光学フィルムである。
図1を参照しながら、光学フィルムの構造について説明する。図1は、光学フィルムの一例を示す模式的な断面図である。
なお、図1は模式図であり、各層の厚みの関係および位置関係等は必ずしも実際のものとは一致せず、図1に示す支持体および配向膜は、いずれも任意の構成部材である。
[Optical film]
The optical film of the present invention is an optical film having the liquid crystal cured layer of the present invention.
The structure of the optical film will be described with reference to Fig. 1. Fig. 1 is a schematic cross-sectional view showing an example of the optical film.
It should be noted that FIG. 1 is a schematic diagram, and the thickness and positional relationships of the layers do not necessarily correspond to the actual ones, and the support and alignment film shown in FIG. 1 are both optional components.
図1に示す光学フィルム10は、支持体16と、配向膜14と、本発明の液晶組成物の硬化物としての液晶硬化層12とをこの順で有する。
また、液晶硬化層12は、異なる2層以上の液晶硬化層の積層体であってもよい。例えば、後述する本発明の偏光板を円偏光板として用いる場合、または、本発明の光学フィルムをIPS(In-Plane-Switching)方式またはFFS(Fringe-Field-Switching)方式の液晶表示装置の光学補償フィルムとして用いる場合には、ポジティブAプレートとポジティブCプレートの積層体であることが好ましい。
また、液晶硬化層を支持体から剥離して、液晶硬化層単独で光学フィルムとして用いてもよい。
以下、光学フィルムに用いられる種々の部材について詳細に説明する。
An optical film 10 shown in FIG. 1 comprises, in this order, a support 16, an alignment film 14, and a liquid crystal cured layer 12 which is a cured product of the liquid crystal composition of the present invention.
The liquid crystal cured layer 12 may be a laminate of two or more different liquid crystal cured layers. For example, when the polarizing plate of the present invention described later is used as a circular polarizing plate, or when the optical film of the present invention is used as an optical compensation film for an IPS (In-Plane-Switching) type or FFS (Fringe-Field-Switching) type liquid crystal display device, it is preferably a laminate of a positive A plate and a positive C plate.
Moreover, the cured liquid crystal layer may be peeled off from the support and used alone as an optical film.
Various members used in the optical film will be described in detail below.
〔液晶硬化層〕
本発明の光学フィルムが有する液晶硬化層は、上述した本発明の液晶硬化層である。
光学フィルムにおいては、上記液晶硬化層の厚みについては特に制限されないが、0.1~10μmが好ましく、0.5~5μmがより好ましい。
[Liquid crystal cured layer]
The liquid crystal cured layer in the optical film of the present invention is the above-mentioned liquid crystal cured layer of the present invention.
In the optical film, the thickness of the cured liquid crystal layer is not particularly limited, but is preferably 0.1 to 10 μm, and more preferably 0.5 to 5 μm.
〔支持体〕
光学フィルムは、上述したように、液晶硬化層を形成するための基材として支持体を有してもよい。
このような支持体は、透明であることが好ましい。具体的には、光透過率が80%以上であることが好ましい。
[Support]
As described above, the optical film may have a support as a substrate for forming the liquid crystal cured layer.
Such a support is preferably transparent, and more specifically, preferably has a light transmittance of 80% or more.
このような支持体としては、例えば、ガラス基板およびポリマーフィルムが挙げられる。ポリマーフィルムの材料としては、セルロース系ポリマー;ポリメチルメタクリレートおよびラクトン環含有重合体等のアクリル酸エステル重合体を有するアクリル系ポリマー;熱可塑性ノルボルネン系ポリマー;ポリカーボネート系ポリマー;ポリエチレンテレフタレートおよびポリエチレンナフタレート等のポリエステル系ポリマー;ポリスチレンおよびアクリロニトリル・スチレン共重合体(AS樹脂)等のスチレン系ポリマー;ポリエチレン、ポリプロピレンおよびエチレン・プロピレン共重合体等のポリオレフィン系ポリマー;塩化ビニル系ポリマー;ナイロンおよび芳香族ポリアミド等のアミド系ポリマー;イミド系ポリマー;スルホン系ポリマー;ポリエーテルスルホン系ポリマー;ポリエーテルエーテルケトン系ポリマー;ポリフェニレンスルフィド系ポリマー;塩化ビニリデン系ポリマー;ビニルアルコール系ポリマー;ビニルブチラール系ポリマー;アリレート系ポリマー;ポリオキシメチレン系ポリマー;エポキシ系ポリマー;ならびにこれらのポリマーを混合したポリマーが挙げられる。
また、後述する偏光子がこのような支持体を兼ねる態様であってもよい。
Examples of such supports include glass substrates and polymer films. Materials of the polymer film include cellulose-based polymers, acrylic polymers having acrylic acid ester polymers such as polymethyl methacrylate and lactone ring-containing polymers, thermoplastic norbornene-based polymers, polycarbonate-based polymers, polyester-based polymers such as polyethylene terephthalate and polyethylene naphthalate, styrene-based polymers such as polystyrene and acrylonitrile-styrene copolymers (AS resins), polyolefin-based polymers such as polyethylene, polypropylene and ethylene-propylene copolymers, vinyl chloride-based polymers, amide-based polymers such as nylon and aromatic polyamide, imide-based polymers, sulfone-based polymers, polyethersulfone-based polymers, polyetheretherketone-based polymers, polyphenylene sulfide-based polymers, vinylidene chloride-based polymers, vinyl alcohol-based polymers, vinyl butyral-based polymers, arylate-based polymers, polyoxymethylene-based polymers, epoxy-based polymers, and polymers made by mixing these polymers.
In addition, a polarizer described later may also function as such a support.
上記支持体の厚みは特に制限されないが、5~100μmが好ましく、5~50μmがより好ましい。支持体は剥離可能であることが好ましい。 The thickness of the support is not particularly limited, but is preferably 5 to 100 μm, and more preferably 5 to 50 μm. It is preferable that the support is peelable.
〔配向膜〕
光学フィルムにおいて、液晶硬化層は、配向膜の表面に形成されていることが好ましい。光学フィルムが上述した任意の支持体を有する場合、配向膜は、支持体と液晶硬化層との間に挟まれていてもよい。また、上述した支持体が配向膜を兼ねる態様であってもよい。
[Alignment film]
In the optical film, the liquid crystal cured layer is preferably formed on the surface of the alignment film. When the optical film has any of the above-mentioned supports, the alignment film may be sandwiched between the support and the liquid crystal cured layer. In addition, the above-mentioned support may also serve as the alignment film.
配向膜は、組成物に含まれる重合性液晶化合物を配向させる機能を有する膜であれば、特に制限されない。
配向膜は、一般的にはポリマーを主成分とする。配向膜用ポリマー材料としては、多数の文献に記載があり、多数の市販品を入手できる。
配向膜用ポリマー材料としては、ポリビニルアルコール、ポリイミドまたはそれらのいずれかの誘導体が好ましく、変性または未変性のポリビニルアルコールがより好ましい。
The alignment film is not particularly limited as long as it has the function of aligning the polymerizable liquid crystal compound contained in the composition.
Alignment layers are generally made mainly of polymers. Polymer materials for alignment layers are described in many publications and many commercial products are available.
The polymer material for the alignment film is preferably polyvinyl alcohol, polyimide or any of their derivatives, and more preferably modified or unmodified polyvinyl alcohol.
配向膜の形成時に配向膜表面に物体が接触せず、面状悪化を防ぐことが可能となるため、配向膜として光配向膜を利用することも好ましい。
光配向膜としては、特に制限されないが、国際公開第2005/096041号の段落[0024]~[0043]に記載されたポリアミド化合物およびポリイミド化合物などのポリマー材料により形成される配向膜;特開2012-155308号公報に記載されたシンナモイル基を有する液晶配向剤により形成される液晶配向膜;およびRolic Technologies社製の商品名LPP-JP265CPなどが挙げられる。
It is also preferable to use a photo-alignment film as the alignment film, since no object comes into contact with the surface of the alignment film during formation of the alignment film, and deterioration of the surface condition can be prevented.
Examples of the photo-alignment film include, but are not limited to, an alignment film formed from a polymer material such as a polyamide compound and a polyimide compound described in paragraphs [0024] to [0043] of WO 2005/096041; a liquid crystal alignment film formed from a liquid crystal alignment agent having a cinnamoyl group described in JP 2012-155308 A; and a product name LPP-JP265CP manufactured by Rolic Technologies.
配向膜の厚みは特に制限されないが、支持体に存在しうる表面凹凸を緩和して均一な膜厚の液晶硬化層を形成する観点から、0.01~10μmが好ましく、0.01~1μmがより好ましく、0.01~0.5μmがさらに好ましい。 The thickness of the alignment film is not particularly limited, but from the viewpoint of mitigating surface irregularities that may exist on the support and forming a liquid crystal cured layer with a uniform thickness, the thickness is preferably 0.01 to 10 μm, more preferably 0.01 to 1 μm, and even more preferably 0.01 to 0.5 μm.
〔他の液晶硬化層〕
光学フィルムにおいて、本発明の液晶硬化層は、他の液晶硬化層の表面に形成されていてもよく、本発明の液晶硬化層の表面に他の液晶硬化層が形成されていてもよい。
ここで、他の液晶硬化層としては、例えば、上述した本発明の液晶組成物を所望の配向状態に固定化してなる液晶硬化層が挙げられる。また、上述した液晶化合物、重合開始剤、二色性物質、界面活性剤および溶媒などを含有する組成物の配向状態を固定化してなる液晶硬化層(光吸収異方性膜)などが挙げられる。
[Other Liquid Crystal Cured Layers]
In the optical film, the cured liquid crystal layer of the present invention may be formed on the surface of another cured liquid crystal layer, or another cured liquid crystal layer may be formed on the surface of the cured liquid crystal layer of the present invention.
Here, other examples of the liquid crystal cured layer include a liquid crystal cured layer obtained by fixing the above-mentioned liquid crystal composition of the present invention in a desired alignment state, and a liquid crystal cured layer (light absorption anisotropic film) obtained by fixing the alignment state of a composition containing the above-mentioned liquid crystal compound, a polymerization initiator, a dichroic material, a surfactant, a solvent, etc.
〔紫外線吸収剤〕
光学フィルムは、外光(特に紫外線)の影響を考慮して、紫外線(UV)吸収剤を含有していてもよい。
紫外線吸収剤は、液晶硬化層に含有されていてもよく、光学フィルムを構成する液晶硬化層以外の部材に含有されていてもよい。液晶硬化層以外の部材としては、例えば、支持体が好適に挙げられる。
紫外線吸収剤としては、紫外線吸収性を発現できる従来公知のものがいずれも使用できる。このような紫外線吸収剤のうち、紫外線吸収性が高く、画像表示装置で用いられる紫外線吸収能(紫外線カット能)を得る観点から、ベンゾトリアゾール系またはヒドロキシフェニルトリアジン系の紫外線吸収剤が好ましい。
また、紫外線の吸収幅を広くするために、最大吸収波長の異なる紫外線吸収剤を2種以上併用することも好ましい。
[Ultraviolet absorber]
In consideration of the influence of external light (particularly ultraviolet light), the optical film may contain an ultraviolet (UV) absorbing agent.
The ultraviolet absorbing agent may be contained in the cured liquid crystal layer, or may be contained in a member other than the cured liquid crystal layer constituting the optical film. A suitable example of the member other than the cured liquid crystal layer is the support.
Any conventionally known ultraviolet absorbent capable of expressing ultraviolet absorbing properties can be used as the ultraviolet absorbent. Among such ultraviolet absorbents, benzotriazole-based or hydroxyphenyltriazine-based ultraviolet absorbents are preferred from the viewpoint of obtaining ultraviolet absorbing ability (ultraviolet ray blocking ability) that is high in ultraviolet absorbing properties and is used in image display devices.
In order to broaden the absorption width of ultraviolet light, it is also preferable to use two or more ultraviolet absorbents having different maximum absorption wavelengths in combination.
紫外線吸収剤としては、例えば、Tinuvin400、Tinuvin405、Tinuvin460、Tinuvin477、Tinuvin479およびTinuvin1577(いずれもBASF社製)などが挙げられる。 Examples of ultraviolet absorbers include Tinuvin 400, Tinuvin 405, Tinuvin 460, Tinuvin 477, Tinuvin 479, and Tinuvin 1577 (all manufactured by BASF).
[偏光板]
本発明の偏光板は、上述した本発明の光学フィルムと、偏光子とを有する。
光学フィルムの液晶硬化層(光学異方性層)がポジティブAプレートである場合、円偏光板などに好適に適用できる観点から、ポジティブAプレートの遅相軸と後述する偏光子の吸収軸とのなす角が30~60°であることが好ましく、40~50°であることがより好ましく、42~48°であることがさらに好ましく、45°であることが特に好ましい。
ここで、「遅相軸」は、液晶硬化層の面内において屈折率が最大となる方向を意味し、偏光子の「吸収軸」は、吸光度の最も高い方向を意味する。
光学フィルムの液晶硬化層(光学異方性層)が上述した光学異方性層Aである場合、光学異方性層Aを円偏光板などに好適に適用できる観点から、ホモジニアス配向した液晶化合物の配向状態を固定してなる第2領域の面内遅相軸と偏光子の吸収軸とのなす角度の絶対値は、5~25°が好ましく、10~20°がより好ましい。
また、偏光板は、IPS方式またはFFS方式の液晶表示装置の光学補償フィルムとして用いることもできる。
偏光板をIPS方式またはFFS方式の液晶表示装置の光学補償フィルムとして用いる場合は、上述した光学異方性層を、ポジティブAプレートとポジティブCプレートとの積層体の少なくとも一方のプレートとし、ポジティブAプレート層の遅相軸と、後述する偏光子の吸収軸とのなす角を直交または平行とすることが好ましく、具体的には、ポジティブAプレート層の遅相軸と、後述する偏光子の吸収軸とのなす角が0~5°または85~95°であることがより好ましい。
後述する画像表示装置に、本発明の偏光板を用いる場合には、液晶硬化層の遅相軸と、後述する偏光子の吸収軸とのなす角が、平行または直交であることが好ましい。
なお、本明細書において「平行」とは、厳密に平行であることを要求するものではなく、一方と他方とのなす角度が10°未満であることを意味するものとする。また、本明細書において「直交」とは、厳密に直交していることを要求するものではなく、一方と他方とのなす角度が80°超100°未満であることを意味するものとする。
[Polarizer]
The polarizing plate of the present invention has the above-mentioned optical film of the present invention and a polarizer.
When the liquid crystal cured layer (optically anisotropic layer) of the optical film is a positive A plate, from the viewpoint of suitable application to a circular polarizing plate or the like, the angle between the slow axis of the positive A plate and the absorption axis of a polarizer described later is preferably 30 to 60°, more preferably 40 to 50°, further preferably 42 to 48°, and particularly preferably 45°.
Here, the "slow axis" refers to the direction in the plane of the cured liquid crystal layer in which the refractive index is maximum, and the "absorption axis" of the polarizer refers to the direction in which the absorbance is highest.
When the liquid crystal cured layer (optically anisotropic layer) of the optical film is the above-mentioned optically anisotropic layer A, from the viewpoint of suitably applying the optically anisotropic layer A to a circular polarizing plate or the like, the absolute value of the angle between the in-plane slow axis of the second region in which the orientation state of the homogeneously oriented liquid crystal compound is fixed and the absorption axis of the polarizer is preferably 5 to 25°, and more preferably 10 to 20°.
The polarizing plate can also be used as an optical compensation film in an IPS or FFS liquid crystal display device.
When the polarizing plate is used as an optical compensation film for an IPS-type or FFS-type liquid crystal display device, it is preferable that the above-mentioned optically anisotropic layer is at least one plate of a laminate of a positive A plate and a positive C plate, and the angle between the slow axis of the positive A plate layer and the absorption axis of a polarizer described later is perpendicular or parallel, and specifically, it is more preferable that the angle between the slow axis of the positive A plate layer and the absorption axis of a polarizer described later is 0 to 5° or 85 to 95°.
When the polarizing plate of the present invention is used in an image display device described later, it is preferable that the angle between the slow axis of the cured liquid crystal layer and the absorption axis of the polarizer described later is parallel or perpendicular.
In this specification, "parallel" does not require that they be strictly parallel, but means that the angle between one and the other is less than 10°. In addition, in this specification, "orthogonal" does not require that they be strictly orthogonal, but means that the angle between one and the other is more than 80° and less than 100°.
〔偏光子〕
偏光子は、光を特定の直線偏光に変換する機能を有する部材であれば特に制限されず、従来公知の吸収型偏光子、反射型偏光子および塗布型偏光子を利用できる。
吸収型偏光子としては、例えば、ヨウ素系偏光子、二色性染料を利用した染料系偏光子およびポリエン系偏光子などが挙げられる。ヨウ素系偏光子および染料系偏光子には、塗布型偏光子と延伸型偏光子があり、いずれも適用でき、ポリビニルアルコールにヨウ素または二色性染料を吸着させ、延伸して作製される偏光子が好ましい。
塗布型偏光子としては、液晶化合物の硬化物および二色性色素を含む偏光子が挙げられる。
反射型偏光子としては、複屈折の異なる薄膜を積層した偏光子、ワイヤーグリッド型偏光子、および、選択反射域を有するコレステリック液晶と1/4波長板とを組み合わせた偏光子などが挙げられる。
[Polarizer]
The polarizer is not particularly limited as long as it is a member having a function of converting light into a specific linearly polarized light, and a conventionally known absorptive polarizer, reflective polarizer, and coating type polarizer can be used.
Examples of the absorption-type polarizer include an iodine-based polarizer, a dye-based polarizer using a dichroic dye, and a polyene-based polarizer. The iodine-based polarizer and the dye-based polarizer include a coating-type polarizer and a stretching-type polarizer, both of which can be applied. A polarizer produced by adsorbing iodine or a dichroic dye to polyvinyl alcohol and stretching the resulting product is preferred.
Examples of the coating type polarizer include a polarizer containing a cured liquid crystal compound and a dichroic dye.
Examples of reflective polarizers include polarizers in which thin films with different birefringence are laminated, wire grid polarizers, and polarizers in which a cholesteric liquid crystal having a selective reflection region is combined with a quarter-wave plate.
偏光子の厚みは特に制限されないが、3~60μmが好ましく、3~30μmがより好ましく、3~10μmがさらに好ましい。 The thickness of the polarizer is not particularly limited, but is preferably 3 to 60 μm, more preferably 3 to 30 μm, and even more preferably 3 to 10 μm.
〔粘着剤層〕
偏光板において、光学フィルムにおける液晶硬化層と、偏光子との間に、粘着剤層が配置されていてもよい。
硬化物と偏光子との積層のために用いられる粘着剤層を形成する材料としては、例えば、動的粘弾性測定装置で測定した貯蔵弾性率G’と損失弾性率G”との比(tanδ=G”/G’)が0.001~1.5である物質で形成された部材が挙げられ、いわゆる、粘着剤、およびクリープしやすい物質などが含まれる。粘着剤としては、例えば、ポリビニルアルコール系粘着剤が挙げられる。
[Adhesive Layer]
In the polarizing plate, a pressure-sensitive adhesive layer may be disposed between the cured liquid crystal layer in the optical film and the polarizer.
Examples of materials for forming the pressure-sensitive adhesive layer used for laminating the cured product and the polarizer include members formed of substances having a ratio of storage modulus G' to loss modulus G" (tan δ=G"/G') of 0.001 to 1.5 measured with a dynamic viscoelasticity measuring device, and include so-called pressure-sensitive adhesives and substances that tend to creep. Examples of pressure-sensitive adhesives include polyvinyl alcohol-based pressure-sensitive adhesives.
〔接着剤層〕
偏光板は、光学フィルムにおける液晶硬化層と偏光子との間に、接着剤層が配置されていてもよい。
硬化物と偏光子との積層のために用いられる接着剤層としては、活性エネルギー線の照射または加熱により硬化する硬化性接着剤組成物が好ましい。
硬化性接着剤組成物としては、例えば、カチオン重合性化合物を含有する硬化性接着剤組成物、および、ラジカル重合性化合物を含有する硬化性接着剤組成物などが挙げられる。
接着剤層の厚さは、0.01~20μmが好ましく、0.01~10μmがより好ましく、0.05~5μmがさらに好ましい。接着剤層の厚さがこの範囲にあれば、積層される保護層または液晶硬化層と偏光子との間に、浮きまたは剥がれが生じず、実用上問題のない接着力が得られる。また、気泡の発生を抑制できる観点から接着剤層の厚さは0.4μm以上が好ましい。
接着剤層としては、例えば、特開2016-35579号公報の[0062]~[0080]段落を参酌でき、これらの内容は本願明細書に組み込まれる。
[Adhesive Layer]
The polarizing plate may have an adhesive layer disposed between the cured liquid crystal layer and the polarizer in the optical film.
The adhesive layer used for laminating the cured product and the polarizer is preferably a curable adhesive composition that is cured by irradiation with active energy rays or by heating.
Examples of the curable adhesive composition include a curable adhesive composition containing a cationically polymerizable compound, and a curable adhesive composition containing a radically polymerizable compound.
The thickness of the adhesive layer is preferably 0.01 to 20 μm, more preferably 0.01 to 10 μm, and even more preferably 0.05 to 5 μm. If the thickness of the adhesive layer is within this range, no lifting or peeling occurs between the laminated protective layer or liquid crystal cured layer and the polarizer, and adhesive strength that is practically problem-free is obtained. In addition, from the viewpoint of suppressing the generation of air bubbles, the thickness of the adhesive layer is preferably 0.4 μm or more.
For the adhesive layer, for example, paragraphs [0062] to [0080] of JP 2016-35579 A can be referred to, the contents of which are incorporated herein by reference.
〔易接着層〕
偏光板は、光学フィルムにおける液晶硬化層と偏光子との間に、易接着層が配置されていてもよい。液晶硬化層と偏光子との密着性に優れ、さらに、偏光子へのクラックの発生を抑止する観点から、易接着層の85℃での貯蔵弾性率が1.0×106Pa~1.0×107Paであることが好ましい。易接着層の構成材料としては、ポリオレフィン系成分およびポリビニルアルコール系成分が挙げられる。易接着層の厚さは、500nm~1μmが好ましい。
易接着層としては、例えば、特開2018-36345号公報の[0048]~[0053]段落を参酌でき、これらの内容は本願明細書に組み込まれる。
[Easy-adhesion layer]
The polarizing plate may have an easy-adhesion layer disposed between the liquid crystal cured layer and the polarizer in the optical film. From the viewpoint of excellent adhesion between the liquid crystal cured layer and the polarizer and further suppressing the occurrence of cracks in the polarizer, the easy-adhesion layer preferably has a storage modulus of 1.0×10 6 Pa to 1.0×10 7 Pa at 85° C. Constituent materials of the easy-adhesion layer include polyolefin-based components and polyvinyl alcohol-based components. The thickness of the easy-adhesion layer is preferably 500 nm to 1 μm.
For the easy-adhesion layer, for example, paragraphs [0048] to [0053] of JP 2018-36345 A can be referred to, the contents of which are incorporated herein by reference.
[画像表示装置]
本発明の画像表示装置は、本発明の光学フィルムまたは本発明の偏光板を有する、画像表示装置である。
画像表示装置に用いられる表示素子は特に制限されず、例えば、液晶セル、有機エレクトロルミネッセンス(以下、「有機EL(Electro Luminescence)」と略す。)表示パネル、および、プラズマディスプレイパネルなどが挙げられる。なかでも、液晶セルまたは有機EL表示パネルが好ましい。
[Image display device]
The image display of the present invention is an image display having the optical film of the present invention or the polarizing plate of the present invention.
The display element used in the image display device is not particularly limited, and examples thereof include a liquid crystal cell, an organic electroluminescence (hereinafter, abbreviated as "organic EL (Electro Luminescence)") display panel, and a plasma display panel. Among these, a liquid crystal cell or an organic EL display panel is preferable.
〔液晶表示装置〕
画像表示装置の一例である液晶表示装置は、上述した偏光板と、液晶セルとを有する液晶表示装置である。
なお、液晶セルの両側に設けられる偏光板のうち、フロント側の偏光板として上述した偏光板を用いることが好ましく、フロント側およびリア側の偏光板として上述した偏光板を用いることがより好ましい。
[Liquid crystal display device]
A liquid crystal display device, which is an example of an image display device, is a liquid crystal display device having the above-mentioned polarizing plate and a liquid crystal cell.
Of the polarizing plates provided on both sides of the liquid crystal cell, it is preferable to use the above-mentioned polarizing plate as the front-side polarizing plate, and it is more preferable to use the above-mentioned polarizing plate as the front-side and rear-side polarizing plates.
<液晶セル>
液晶表示装置に利用される液晶セルは、VA(Vertical Alignment)モード、OCB(Optically Compensated Bend)モード、IPS(In-Plane-Switching)モード、FFS(Fringe-Field-Switching)モード、またはTN(Twisted Nematic)モードであることが好ましい。
<Liquid crystal cell>
The liquid crystal cell used in the liquid crystal display device is preferably in VA (Vertical Alignment) mode, OCB (Optically Compensated Bend) mode, IPS (In-Plane-Switching) mode, FFS (Fringe-Field-Switching) mode, or TN (Twisted Nematic) mode.
〔有機EL表示装置〕
画像表示装置の一例である有機EL表示装置としては、例えば、視認側から、偏光子と、上述した液晶硬化層からなるλ/4板と、有機EL表示パネルとをこの順で有する態様が挙げられる。
また、有機EL表示パネルは、電極間(陰極および陽極間)に有機発光層(有機エレクトロルミネッセンス層)を挟持してなる有機EL素子を用いて構成された表示パネルである。有機EL表示パネルの構成は特に制限されず、公知の構成が採用される。
[Organic EL display device]
An organic EL display device, which is one example of an image display device, may have, for example, a polarizer, a λ/4 plate made of the above-mentioned liquid crystal cured layer, and an organic EL display panel in this order from the viewing side.
The organic EL display panel is a display panel configured using organic EL elements each having an organic light-emitting layer (organic electroluminescence layer) sandwiched between electrodes (a cathode and an anode). The configuration of the organic EL display panel is not particularly limited, and a known configuration may be adopted.
以下に実施例に基づいて本発明をさらに詳細に説明する。以下の実施例に示す材料、使用量、割合、処理内容、処理手順などは、本発明の趣旨を逸脱しない限り適宜変更することができる。したがって、本発明の範囲は以下に示す実施例により限定的に解釈されるべきものではない。 The present invention will be described in more detail below based on examples. The materials, amounts used, ratios, processing contents, processing procedures, etc. shown in the following examples can be changed as appropriate without departing from the spirit of the present invention. Therefore, the scope of the present invention should not be interpreted as being limited by the examples shown below.
[原料合成]
〔特定共重合体B-1〕
以下のスキームに従って、マクロモノマーMM-1’を合成した。
[Raw material synthesis]
[Specific Copolymer B-1]
Macromonomer MM-1′ was synthesized according to the following scheme.
撹拌機、冷却管、窒素導入管および温度計を取り付けた200mL三口フラスコに、シクロヘキサノン22.0gを入れて80℃に加熱した。
次いで、窒素フロー下にて、モノマーK-1’(サイラプレーンTM-0701T JNC社製)100.0g、2,2’-アゾビス(イソ酪酸)ジメチル1.6g、6-メルカプトー1ヘキサノール3.2g、および、シクロヘキサノン22.0gの混合溶液を2時間かけて滴下した。
2時間熟成させた後に、2,2’-アゾビス(イソ酪酸)ジメチル0.2gおよびシクロヘキサノン2.0gの混合溶液を添加し、内温を100℃にしてさらに3時間熟成させた。
その後、放冷し、ネオスタンU-600(日東化成株式会社製、商品名)0.2g、4-メトキシフェノール(富士フイルム和光純薬株式会社製)0.3g、カレンズAOI(昭和電工株式会社製、商品名)3.6gおよびシクロヘキサノン8.6gを加えて、大気下80℃で6時間反応させ、マクロモノマーMM-1’を得た。
マクロモノマーMM-1’の重量平均分子量は4600であり、分子量分布(分散度)は1.5であった。なお、上記重量平均分子量および上記分子量分布は、ゲルパーミエーションクロマトグラフィー(EcoSEC HLC-8320GPC(東ソー社製)により溶離液としてTHF、流速0.35ml/min、温度40℃の測定条件にてポリスチレン換算で算出し、使用カラムはTSKgel SuperHZM-H、TSKgel SuperHZ4000、TSKgel SuperHZ200(東ソー社製))を用いた。
Into a 200 mL three-neck flask equipped with a stirrer, a condenser, a nitrogen inlet tube and a thermometer, 22.0 g of cyclohexanone was placed and heated to 80°C.
Next, under a nitrogen flow, a mixed solution of 100.0 g of Monomer K-1' (Silaplane TM-0701T manufactured by JNC), 1.6 g of dimethyl 2,2'-azobis(isobutyrate), 3.2 g of 6-mercapto-1-hexanol, and 22.0 g of cyclohexanone was added dropwise over 2 hours.
After aging for 2 hours, a mixed solution of 0.2 g of dimethyl 2,2'-azobis(isobutyrate) and 2.0 g of cyclohexanone was added, and the internal temperature was increased to 100° C. and aging was continued for another 3 hours.
Thereafter, the mixture was allowed to cool, and 0.2 g of Neostan U-600 (trade name, manufactured by Nitto Kasei Co., Ltd.), 0.3 g of 4-methoxyphenol (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.), 3.6 g of Karenz AOI (trade name, manufactured by Showa Denko K.K.), and 8.6 g of cyclohexanone were added thereto, followed by reaction at 80° C. in air for 6 hours to obtain macromonomer MM-1′.
The macromonomer MM-1' had a weight average molecular weight of 4,600 and a molecular weight distribution (dispersity) of 1.5. The weight average molecular weight and the molecular weight distribution were calculated in terms of polystyrene by gel permeation chromatography (EcoSEC HLC-8320GPC (manufactured by Tosoh Corporation) under the measurement conditions of THF as an eluent, a flow rate of 0.35 ml/min, and a temperature of 40°C, and the columns used were TSKgel SuperHZM-H, TSKgel SuperHZ4000, and TSKgel SuperHZ200 (manufactured by Tosoh Corporation)).
次いで、以下のスキームに従って、共重合体B-1を合成した。 Then, copolymer B-1 was synthesized according to the following scheme.
撹拌機、冷却管、窒素導入管および温度計を取り付けた200mL三口フラスコに、マクロモノマーMM-1’を4.5g(固形分量)、液晶相溶モノマーQ-8’を10.5g、シクロヘキサノン20.0g、および、2,2’-アゾビス(イソ酪酸)ジメチル0.7gを入れて、窒素フロー下90℃に加熱した。
90℃で3時間熟成させた後に、2,2’-アゾビス(イソ酪酸)ジメチル0.4gおよびシクロヘキサノン4.0gの混合溶液を添加し、内温を105℃にして、さらに3時間熟成させた。
その後、放冷し、シクロヘキサノン108.0gを加えて15分撹拌することで、共重合体B-1を得た。
共重合体B-1の重量平均分子量は19200であり、分子量分布(分散度)は2.7であった。なお、上記重量平均分子量および上記分子量分布は、上記マクロモノマーMM-1’と同様の方法で測定した。
A 200 mL three-neck flask equipped with a stirrer, a cooling tube, a nitrogen inlet tube, and a thermometer was charged with 4.5 g (solid content) of macromonomer MM-1', 10.5 g of liquid crystal compatible monomer Q-8', 20.0 g of cyclohexanone, and 0.7 g of dimethyl 2,2'-azobis(isobutyrate), and heated to 90°C under a nitrogen flow.
After aging at 90° C. for 3 hours, a mixed solution of 0.4 g of dimethyl 2,2′-azobis(isobutyrate) and 4.0 g of cyclohexanone was added, the internal temperature was increased to 105° C., and aging was continued for another 3 hours.
Thereafter, the mixture was allowed to cool, and 108.0 g of cyclohexanone was added and stirred for 15 minutes to obtain a copolymer B-1.
The copolymer B-1 had a weight average molecular weight of 19,200 and a molecular weight distribution (dispersity) of 2.7. The weight average molecular weight and the molecular weight distribution were measured in the same manner as in the macromonomer MM-1'.
〔他の共重合体〕
共重合体B-1以外の他の共重合体は、下記表に示す構造の共重合体の繰り返し単位を形成するモノマーおよび組成比に変更したこと以外は、共重合体B-1と同様の方法で、得た。以下、各共重合体の構造を示す。*は、結合位置を表す。
[Other Copolymers]
Copolymers other than copolymer B-1 were obtained in the same manner as copolymer B-1, except that the monomers and composition ratios forming the repeating units of the copolymers having the structures shown in the table below were changed. The structures of each copolymer are shown below. * indicates the bond position.
[実施例1]
〔セルロースアシレートフィルム(基板)の作製〕
下記組成物をミキシングタンクに投入し、攪拌して、さらに90℃で10分間加熱した。その後、得られた組成物を、平均孔径34μmのろ紙および平均孔径10μmの焼結金属フィルターでろ過して、ドープを調製した。ドープの固形分濃度は23.5質量%であり、可塑剤の添加量はセルロースアシレートに対する割合であり、ドープの溶剤は塩化メチレン/メタノール/ブタノール=81/18/1(質量比)である。
[Example 1]
[Preparation of Cellulose Acylate Film (Substrate)]
The following composition was put into a mixing tank, stirred, and further heated at 90°C for 10 minutes. The obtained composition was then filtered through a filter paper with an average pore size of 34 μm and a sintered metal filter with an average pore size of 10 μm to prepare a dope. The solid content concentration of the dope was 23.5 mass%, the amount of the plasticizer added was the ratio relative to the cellulose acylate, and the solvent of the dope was methylene chloride/methanol/butanol = 81/18/1 (mass ratio).
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セルロースアシレートドープ
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セルロースアシレート(アセチル置換度2.86、粘度平均重合度310)
100質量部
糖エステル化合物1(化学式(S4)に示す) 6.0質量部
糖エステル化合物2(化学式(S5)に示す) 2.0質量部
シリカ粒子分散液(AEROSIL R972、日本アエロジル(株)製)
0.1質量部
溶剤(塩化メチレン/メタノール/ブタノール)
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----------------------------------------------------------------------------------
Cellulose acylate dope -------------------------------------------------------------------
Cellulose acylate (acetyl substitution degree 2.86, viscosity average polymerization degree 310)
100 parts by weight Sugar ester compound 1 (shown in chemical formula (S4)) 6.0 parts by weight Sugar ester compound 2 (shown in chemical formula (S5)) 2.0 parts by weight Silica particle dispersion (AEROSIL R972, manufactured by Nippon Aerosil Co., Ltd.)
0.1 parts by weight Solvent (methylene chloride/methanol/butanol)
----------------------------------------------------------------------------------
上記で作製したドープを、ドラム製膜機を用いて流延した。0℃に冷却された金属支持体上に接するようにドープをダイから流延し、その後、得られたウェブ(フィルム)を剥ぎ取った。なお、ドラムはSUS(Steel Use Stainless)製であった。 The dope prepared above was cast using a drum film-forming machine. The dope was cast from a die so that it was in contact with a metal support cooled to 0°C, and then the resulting web (film) was peeled off. The drum was made of SUS (Steel Use Stainless).
流延されて得られたウェブ(フィルム)を、ドラムから剥離後、フィルム搬送時に30~40℃で、クリップでウェブの両端をクリップして搬送するテンター装置を用いてテンター装置内で20分間乾燥した。引き続き、ウェブをロール搬送しながらゾーン加熱により後乾燥した。得られたウェブにナーリングを施した後、巻き取った。
得られたセルロースアシレートフィルムの膜厚は40μmであり、波長550nmにおける面内レターデーションRe(550)は1nmであり、波長550nmにおける厚み方向のレターデーションRth(550)は26nmであった。
The web (film) obtained by casting was peeled off from the drum, and then dried for 20 minutes in a tenter apparatus, which clips both ends of the web with clips while transporting the film at 30 to 40°C. The web was then post-dried by zone heating while being transported by rolls. The obtained web was knurled and then wound up.
The obtained cellulose acylate film had a thickness of 40 μm, an in-plane retardation Re(550) at a wavelength of 550 nm of 1 nm, and a retardation in the thickness direction Rth(550) at a wavelength of 550 nm of 26 nm.
<アルカリ鹸化処理>
上述したセルロースアシレートフィルムを、温度60℃の誘電式加熱ロールを通過させ、フィルム表面温度を40℃に昇温した後に、フィルムのバンド面に下記に示す組成のアルカリ溶液を、バーコーターを用いて塗布量14mL/m2で塗布し、110℃に加熱した(株)ノリタケカンパニーリミテド製のスチーム式遠赤外ヒーターの下に、10秒間搬送した。続いて、同じくバーコーターを用いて、純水を3mL/m2塗布した。次いで、ファウンテンコーターによる水洗とエアナイフによる水切りを3回繰り返した後に、70℃の乾燥ゾーンに10秒間搬送して乾燥し、アルカリ鹸化処理したセルロースアシレートフィルムを作製した。
<Alkaline saponification treatment>
The above-mentioned cellulose acylate film was passed through a dielectric heating roll at a temperature of 60° C., and the film surface temperature was raised to 40° C., and then an alkaline solution having the composition shown below was applied to the band surface of the film using a bar coater in an amount of 14 mL/m 2 , and the film was transported for 10 seconds under a steam type far-infrared heater manufactured by Noritake Co., Ltd., which was heated to 110° C. Next, 3 mL/m 2 of pure water was applied using the same bar coater. Next, after washing with water using a fountain coater and draining with an air knife three times, the film was transported to a drying zone at 70° C. for 10 seconds and dried to prepare an alkaline saponification-treated cellulose acylate film.
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アルカリ溶液
―――――――――――――――――――――――――――――――――
水酸化カリウム 4.7質量部
水 15.8質量部
イソプロパノール 63.7質量部
界面活性剤SF-1:C14H29O(CH2CH2O)20H 1.0質量部
プロピレングリコール 14.8質量部
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------------------------------------------------------------------
Alkaline solution------------------------------------------------
Potassium hydroxide 4.7 parts by mass Water 15.8 parts by mass Isopropanol 63.7 parts by mass Surfactant SF-1: C14H29O ( CH2CH2O ) 20H 1.0 part by mass Propylene glycol 14.8 parts by mass
<配向膜の形成>
セルロースアシレートフィルムのアルカリ鹸化処理を行った面に、下記組成の配向膜塗布液を#14のワイヤーバーで連続的に塗布した。60℃の温風で60秒、さらに100℃の温風で120秒乾燥した。使用した変性ポリビニルアルコールの鹸化度は96.8%であった。
<Formation of alignment film>
On the surface of the cellulose acylate film that had been subjected to the alkaline saponification treatment, an alignment film coating solution having the following composition was continuously coated with a wire bar #14. The film was dried with hot air at 60° C. for 60 seconds and then with hot air at 100° C. for 120 seconds. The saponification degree of the modified polyvinyl alcohol used was 96.8%.
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配向膜塗布液
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下記の変性ポリビニルアルコール-1 10質量部
水 170質量部
メタノール 57質量部
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------------------------------------------------------------------
Alignment film coating liquid --------------------------------------------------
The following modified polyvinyl alcohol-1: 10 parts by weight Water: 170 parts by weight Methanol: 57 parts by weight
変性ポリビニルアルコール-1(式中、各繰り返し単位に記載の数値は、全繰り返し単位に対する各繰り返しの含有量(mol%)を表す。)
〔液晶硬化層の形成〕
上記で作製したセルロースアシレートフィルムに連続的にラビング処理を施した。このとき、長尺状のフィルムの長手方向と搬送方向は平行であり、フィルム長手方向(搬送方向)とラビングローラーの回転軸とのなす角度は77.0°とした。フィルム長手方向(搬送方向)を90°とし、フィルム側から観察してフィルム幅手方向を基準(0°)に反時計回り方向を正の値で表すと、ラビングローラーの回転軸は13.0°にある。言い換えれば、ラビングローラーの回転軸の位置は、フィルム長手方向を基準に、時計回りに77.0°回転させた位置である。
[Formation of Cured Liquid Crystal Layer]
The cellulose acylate film prepared above was continuously subjected to rubbing treatment. At this time, the longitudinal direction of the long film was parallel to the transport direction, and the angle between the longitudinal direction of the film (transport direction) and the rotation axis of the rubbing roller was 77.0°. The longitudinal direction of the film (transport direction) was set to 90°, and the counterclockwise direction was expressed as a positive value with the film width direction as the reference (0°) when observed from the film side, and the rotation axis of the rubbing roller was at 13.0°. In other words, the position of the rotation axis of the rubbing roller was rotated 77.0° clockwise with the longitudinal direction of the film as the reference.
上記ラビング処理したセルロースアシレートフィルムを基板として、ギーサー塗布機を用いて、下記の組成の棒状液晶化合物を含む液晶組成物1を塗布して、組成物層を形成した。なお、工程1における組成物層中のキラル剤の加重平均螺旋誘起力の絶対値は、0.0μm-1であった。
次に、得られた組成物層を80℃で60秒間加熱した。この加熱により組成物層の棒状液晶化合物が所定の方向に配向した。
その後、酸素を含む空気(酸素濃度:約20体積%)下、30℃にて、波長365nmLEDランプ(アクロエッジ(株)製)を使用して紫外線を組成物層に照射した(照射量:70mJ/cm2)。
続いて、得られた組成物層を80℃で10秒間加熱した。
その後、窒素パージを行って、酸素濃度100体積ppmとして、75℃にて、メタルハライドランプ(アイグラフィックス(株)製)を使用して紫外線を組成物層に照射し(照射量:500mJ/cm2)、液晶化合物の配向状態を固定した液晶硬化層(光学異方性層)を形成した。このようにして光学フィルムを作製した。
The above-mentioned rubbed cellulose acylate film was used as a substrate, and a liquid crystal composition 1 containing a rod-shaped liquid crystal compound having the following composition was applied thereon by using a Giesser coater to form a composition layer. The absolute value of the weighted average helical twisting power of the chiral dopant in the composition layer in step 1 was 0.0 μm
Next, the obtained composition layer was heated for 60 seconds at 80° C. By this heating, the rod-like liquid crystal compound in the composition layer was aligned in a predetermined direction.
Thereafter, the composition layer was irradiated with ultraviolet light (irradiation amount: 70 mJ/cm 2 ) using a 365 nm wavelength LED lamp (manufactured by Acroedge Co., Ltd.) at 30° C. in oxygen-containing air (oxygen concentration: approximately 20 % by volume).
The resulting composition layer was then heated at 80° C. for 10 seconds.
Thereafter, nitrogen purging was performed to adjust the oxygen concentration to 100 volume ppm, and the composition layer was irradiated with ultraviolet light (irradiation dose: 500 mJ/ cm2 ) using a metal halide lamp (manufactured by Eye Graphics Co., Ltd.) at 75°C to form a liquid crystal cured layer (optically anisotropic layer) in which the orientation state of the liquid crystal compound was fixed. In this manner, an optical film was produced.
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液晶組成物1
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下記の棒状液晶化合物(A) 80質量部
下記の析出抑制化合物(A) 17質量部
下記の析出抑制化合物(B) 3質量部
エチレンオキサイド変性トリメチロールプロパントリアクリレート
(V#360、大阪有機化学(株)製) 4質量部
光重合開始剤(Ominirad.819
IGM Resins B.V.社製) 3質量部
下記の左捩れキラル剤(L1) 0.48質量部
下記の右捩れキラル剤(R1) 0.43質量部
共重合体B-1 0.08質量部
メチルイソブチルケトン 72質量部
プロピオン酸エチル 72質量部
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------------------------------------------------------------------
Liquid crystal composition 1
------------------------------------------------------------------
80 parts by weight of the following rod-shaped liquid crystal compound (A) 17 parts by weight of the following precipitation-inhibiting compound (A) 3 parts by weight of the following precipitation-inhibiting compound (B) 4 parts by weight of ethylene oxide-modified trimethylolpropane triacrylate (V#360, manufactured by Osaka Organic Chemical Co., Ltd.)
(manufactured by IGM Resins B.V.) 3 parts by weight of the following left-twisted chiral agent (L1) 0.48 parts by weight of the following right-twisted chiral agent (R1) 0.43 parts by weight Copolymer B-1 0.08 parts by weight Methyl isobutyl ketone 72 parts by weight Ethyl propionate 72 parts by weight
棒状液晶化合物(A)〔下記液晶化合物(RA)(RB)(RC)の84:14:2(質量比)の混合物〕
析出抑制化合物(A):Meはメチル基を表す。
析出抑制化合物(B)
左捩れキラル剤(L1):Buはメチル基を表す。
右捩れキラル剤(R1)
上記で作製した光学フィルムをラビング方向と平行に切削し、偏光顕微鏡で液晶硬化層を断面方向から観察した。液晶硬化層の厚みは2.6μmであり、液晶硬化層の基板側の厚み(d2)1.3μmの領域(第2領域)は捩れ角の無いホモジニアス配向であり、液晶硬化層の空気側(基板と反対側)の厚み(d1)1.3μmの領域(第1領域)は液晶化合物が捩れ配向していた。
なお、Axometrics社のAxoscan、および、同社の解析ソフトウェア(Multi-Layer Analysis)を用いて、光学フィルムの光学特性を求めた。第2領域の波長550nmにおけるΔn2と厚みd2(nm)との積(Δn2d2)は178nm、液晶化合物の捩れ角は0°であり、長尺長手方向に対する液晶化合物の配向軸角度は、基板に接する側が-11.0°、第1領域に接する側が-11.0°であった。
また、第1領域の波長550nmにおけるΔn1と厚みd1(nm)との積(Δn1d1)は180nm、液晶化合物の捩れ角度は88°であり、長尺長手方向に対する液晶化合物の配向軸角度は、第2領域に接する側が-11.0°、空気側が-91.0°であった。
なお、液晶硬化層に含まれる液晶化合物の配向軸角度は、基板の長手方向を基準の0°として、液晶硬化層の表面側から基板を観察し、時計回り(右回り)の時を負、反時計回り(左回り)の時を正として表す。
また、液晶化合物の捩れ構造は、液晶硬化層の表面側から基板を観察し、表面側(手前側)にある液晶化合物の配向軸方向を基準に、基板側(奥側)の液晶化合物の配向軸方向が時計回り(右回り)の時を負、反時計回り(左回り)の時を正として表す。
The optical film prepared above was cut parallel to the rubbing direction, and the liquid crystal cured layer was observed from the cross-sectional direction with a polarizing microscope. The thickness of the liquid crystal cured layer was 2.6 μm, and the region (second region) of the liquid crystal cured layer with a thickness (d2) of 1.3 μm on the substrate side was homogeneous orientation without twist angle, and the region (first region) of the liquid crystal cured layer with a thickness (d1) of 1.3 μm on the air side (opposite to the substrate) was twisted orientation of the liquid crystal compound.
The optical properties of the optical film were determined using Axoscan from Axometrics and its analysis software (Multi-Layer Analysis). The product (Δn2d2) of Δn2 and thickness d2 (nm) at a wavelength of 550 nm in the second region was 178 nm, the twist angle of the liquid crystal compound was 0°, and the alignment axis angle of the liquid crystal compound relative to the long length direction was −11.0° on the side in contact with the substrate and −11.0° on the side in contact with the first region.
In addition, the product (Δn1d1) of Δn1 and the thickness d1 (nm) at a wavelength of 550 nm in the first region was 180 nm, the twist angle of the liquid crystal compound was 88°, and the alignment axis angle of the liquid crystal compound relative to the longitudinal direction was −11.0° on the side in contact with the second region and −91.0° on the air side.
The alignment axis angle of the liquid crystal compound contained in the cured liquid crystal layer is expressed as negative when it is clockwise (right-handed) and positive when it is counterclockwise (left-handed) with the longitudinal direction of the substrate being taken as 0° as the reference, when observing the substrate from the surface side of the cured liquid crystal layer.
The twisted structure of the liquid crystal compound is expressed by observing the substrate from the surface side of the liquid crystal cured layer, and based on the orientation axis direction of the liquid crystal compound on the surface side (front side), when the orientation axis direction of the liquid crystal compound on the substrate side (rear side) is clockwise (right-handed), it is expressed as negative, and when it is counterclockwise (left-handed), it is expressed as positive.
〔偏光子の作製〕
厚み80μmのポリビニルアルコール(PVA)フィルムを、ヨウ素濃度0.05質量%のヨウ素水溶液中に30℃で60秒間浸漬して染色した。次に、得られたフィルムをホウ酸濃度4質量%濃度のホウ酸水溶液中に60秒間浸漬している間に元の長さの5倍に縦延伸した後、50℃で4分間乾燥させて、厚み20μmの偏光子を得た。
[Preparation of Polarizer]
A polyvinyl alcohol (PVA) film having a thickness of 80 μm was dyed by immersing it in an aqueous iodine solution having an iodine concentration of 0.05% by mass for 60 seconds at 30° C. Next, the obtained film was longitudinally stretched to 5 times its original length while being immersed in an aqueous boric acid solution having a boric acid concentration of 4% by mass for 60 seconds, and then dried at 50° C. for 4 minutes to obtain a polarizer having a thickness of 20 μm.
〔偏光子保護フィルムの作製〕
市販のセルロースアシレート系フィルムのフジタックTG40UL(富士フイルム(株)製)を準備し、1.5モル/リットルで55℃の水酸化ナトリウム水溶液中に浸漬した後、水で十分に水酸化ナトリウムを洗い流した。その後、0.005モル/リットルで35℃の希硫酸水溶液に得られたフィルムを1分間浸漬した後、水に浸漬し希硫酸水溶液を十分に洗い流した。最後に、得られたフィルムを120℃で十分に乾燥させて、表面を鹸化処理した偏光子保護フィルムを作製した。
[Preparation of Polarizer Protective Film]
A commercially available cellulose acylate film, Fujitac TG40UL (manufactured by Fujifilm Corporation), was prepared and immersed in a 1.5 mol/L aqueous sodium hydroxide solution at 55° C., and then the sodium hydroxide was thoroughly washed off with water. The obtained film was then immersed in a 0.005 mol/L aqueous dilute sulfuric acid solution at 35° C. for 1 minute, and then immersed in water to thoroughly wash off the dilute sulfuric acid solution. Finally, the obtained film was thoroughly dried at 120° C. to produce a polarizer protective film having a saponified surface.
〔円偏光板の作製〕
上記で作製した光学フィルムに対して、上述した偏光子保護フィルムの作製と同様の方法で鹸化処理を施し、その後、光学フィルムに含まれる基板面に、上述した偏光子および偏光子保護フィルムをポリビニルアルコール系接着剤を用いて連続的に貼り合せ、長尺状の円偏光板を作製した。
つまり、円偏光板は、偏光子保護フィルム、偏光子、基板、および、液晶硬化層をこの順で有していた。
なお、偏光子の吸収軸は、円偏光板の長手方向と一致しており、偏光子の吸収軸に対する第2領域の面内遅相軸の回転角度は11.0°であり、偏光子の吸収軸に対する第1領域の第2領域側とは反対側の表面の面内遅相軸の回転角度は91.0°であった。
なお、上記面内遅相軸の回転角度は、偏光子側から液晶硬化層を観察して、基板の長手方向を基準の0°とし、反時計回り方向に正、時計回りに負の角度値をもって表してある。
[Preparation of Circular Polarizing Plate]
The optical film prepared above was subjected to a saponification treatment in the same manner as in the preparation of the polarizer protective film described above, and then the above-mentioned polarizer and polarizer protective film were continuously bonded to the substrate surface included in the optical film using a polyvinyl alcohol-based adhesive to prepare a long-sized circular polarizing plate.
That is, the circular polarizing plate had a polarizer protective film, a polarizer, a substrate, and a cured liquid crystal layer in this order.
The absorption axis of the polarizer coincided with the longitudinal direction of the circular polarizing plate, the rotation angle of the in-plane slow axis of the second region relative to the absorption axis of the polarizer was 11.0°, and the rotation angle of the in-plane slow axis of the surface of the first region opposite the second region side relative to the absorption axis of the polarizer was 91.0°.
The rotation angle of the in-plane slow axis is expressed as an angle value that is positive in the counterclockwise direction and negative in the clockwise direction when observing the liquid crystal cured layer from the polarizer side, with the longitudinal direction of the substrate being taken as 0° as the reference.
[実施例2~9ならびに比較例1および2]
実施例1の共重合体B-1を下記表に記載の共重合体に変更した以外は、実施例1と同様の手順で、それぞれ液晶組成物2~9、11および12を得た。
また、これらの液晶組成物を用いて、実施例1と同様にして液晶硬化層、光学フィルム、および、円偏光板を得た。
[Examples 2 to 9 and Comparative Examples 1 and 2]
Liquid crystal compositions 2 to 9, 11 and 12 were obtained in the same manner as in Example 1, except that the copolymer B-1 in Example 1 was changed to the copolymers shown in the table below.
Moreover, using these liquid crystal compositions, a liquid crystal cured layer, an optical film, and a circularly polarizing plate were obtained in the same manner as in Example 1.
[実施例10]
実施例1の液晶組成物1を液晶組成物10に変更し、下記手順で液晶硬化層(コレステリック液晶層R1)を形成した以外は、実施例1と同様にして光学フィルム、および、円偏光板を得た。
[Example 10]
An optical film and a circularly polarizing plate were obtained in the same manner as in Example 1, except that the liquid crystal composition 1 in Example 1 was changed to the liquid crystal composition 10 and a liquid crystal cured layer (cholesteric liquid crystal layer R1) was formed by the following procedure.
〔液晶硬化層の形成〕
下記組成の液晶組成物10を調製した。
───────────────────────────―─────
液晶組成物10
―――――――――――――――――――――――――――――――――
・円盤状液晶化合物(下記化合物101) 80質量部
・円盤状液晶化合物(下記化合物102) 20質量部
・下記重合性モノマー1 10質量部
・共重合体B-10 0.3質量部
・下記重合開始剤1 3質量部
・下記キラル剤1 3.03質量部
・下記垂直配向剤1 0.2質量部
・メチルエチルケトン 290質量部
・シクロヘキサノン 50質量部
―――――――――――――――――――――――――――――――――
[Formation of Cured Liquid Crystal Layer]
A liquid crystal composition 10 having the following composition was prepared.
───────────────────────────―─────
Liquid crystal composition 10
------------------------------------------------------------------
- 80 parts by mass of discotic liquid crystal compound (compound 101 below) - 20 parts by mass of discotic liquid crystal compound (compound 102 below) - 10 parts by mass of polymerizable monomer 1 below - 0.3 parts by mass of copolymer B-10 - 3 parts by mass of polymerization initiator 1 below - 3.03 parts by mass of chiral agent 1 below - 0.2 parts by mass of vertical alignment agent 1 below - 290 parts by mass of methyl ethyl ketone - 50 parts by mass of cyclohexanone
キラル剤1
垂直配向剤1
調製した液晶組成物10を、バーコーターを用いて実施例1と同様の方法で作製したラビング処理したセルロースアシレートフィルムに塗布した。続いて、塗布膜を70℃、2分間乾燥し、溶媒を気化させた後に115℃で3分間加熱熟成を行って、均一な配向状態を得た。その後、この塗布膜を45℃に保持し、これに窒素雰囲気下で高圧水銀灯を用いて紫外線照射(300mJ/cm2)して、赤の右円偏光を反射するコレステリック液晶層R1を形成した。コレステリック液晶層R1の断面を走査型電子顕微鏡(Scanning Electron Microscope:SEM)観察した結果、膜厚は2.8μmであった。また、コレステリック液晶層R1は垂直配向していることを確認した。 The prepared liquid crystal composition 10 was applied to a rubbed cellulose acylate film prepared in the same manner as in Example 1 using a bar coater. The coating film was then dried at 70° C. for 2 minutes, and the solvent was evaporated, followed by heating and aging at 115° C. for 3 minutes to obtain a uniform alignment state. The coating film was then held at 45° C. and irradiated with ultraviolet light (300 mJ/cm 2 ) using a high-pressure mercury lamp under a nitrogen atmosphere to form a cholesteric liquid crystal layer R1 that reflects red right-handed circularly polarized light. The cross section of the cholesteric liquid crystal layer R1 was observed with a scanning electron microscope (SEM), and the film thickness was 2.8 μm. It was also confirmed that the cholesteric liquid crystal layer R1 was vertically aligned.
〔レベリング性の評価〕
下記表に記載のそれぞれの液晶組成物の静的表面張力を協和界面化学社の静的表面張力計(型番:CBVP-Z)で2回測定し、その平均値を以下の評価基準で評価した。
「A」:26.0mN/m未満
「B」:26.0mN/m以上、26.5mN/m未満
「C」:26.5mN/m以上、27.5mN/m未満
「D」:27.5mN/m以上、28.5mN/m未満
「E」:28.5mN/m以上
[Evaluation of Leveling Properties]
The static surface tension of each of the liquid crystal compositions shown in the table below was measured twice using a static surface tensiometer (model: CBVP-Z) manufactured by Kyowa Interface Science Co., Ltd., and the average value was evaluated according to the following criteria.
"A": Less than 26.0 mN/m "B": 26.0 mN/m or more, less than 26.5 mN/m "C": 26.5 mN/m or more, less than 27.5 mN/m "D": 27.5 mN/m or more, less than 28.5 mN/m "E": 28.5 mN/m or more
〔相溶性の評価〕
液晶組成物1~9、11および12を評価する場合、上述した各液晶組成物における各種成分の含有量において、メチルイソブチルケトンおよびプロピオン酸エチルの含有量をそれぞれ54質量部に変更し、液晶組成物10を評価する場合、上述した液晶組成物10における各種成分の含有量において、メチルエチルケトンの含有量を203質量部、および、シクロヘキサノンの含有量を35質量部に変更した以外は、各液晶組成物と同様の手順で、それぞれの実施例に対応する相溶性評価用組成物を調製した。各相溶性評価用組成物を、島津製作所社製の紫外可視近赤外分光光度計(型番:UV-2600)を用いて、セル長:10mm、測定波長範囲:500~700nm、スキャンスピード:高速、サンプリングピッチ:1nm、スリット幅:1mmで吸光度を測定し、波長660nmにおける吸光度を以下の評価基準で評価した。なお、それぞれ相溶性評価用組成物における共重合体を含まない以外は同一成分を含むリファレンス用組成物を用いてリファレンスに取った。
「A」:0.03未満
「B」:0.03以上、0.06未満
「C」:0.06以上、0.15未満
「D」:0.15以上、0.30未満
「E」:0.30以上
[Evaluation of compatibility]
When evaluating liquid crystal compositions 1 to 9, 11, and 12, the contents of methyl isobutyl ketone and ethyl propionate were changed to 54 parts by mass, respectively, and when evaluating liquid crystal composition 10, the contents of methyl ethyl ketone and cyclohexanone were changed to 203 parts by mass and 35 parts by mass, respectively, in the contents of the various components in the above-mentioned liquid crystal composition. Except for this, a compatibility evaluation composition corresponding to each Example was prepared in the same manner as for each liquid crystal composition. Each compatibility evaluation composition was measured for absorbance using a Shimadzu Corporation ultraviolet-visible-near infrared spectrophotometer (model number: UV-2600) with a cell length of 10 mm, a measurement wavelength range of 500 to 700 nm, a scan speed of high speed, a sampling pitch of 1 nm, and a slit width of 1 mm, and the absorbance at a wavelength of 660 nm was evaluated according to the following evaluation criteria. Note that a reference composition containing the same components as the compatibility evaluation composition except that it did not contain the copolymer was used as a reference.
"A": Less than 0.03 "B": 0.03 or more, less than 0.06 "C": 0.06 or more, less than 0.15 "D": 0.15 or more, less than 0.30 "E": 0.30 or more
下記表中、評価結果を示す。
「要件」欄は、要件1または要件2を満たすかを示す。
「ポリマー鎖A」の「式」欄は、ポリマー鎖Aが含む繰り返し単位が式(1)および(b1)~(b5)のいずれかで表される繰り返し単位に該当するかを示す。
「繰り返し単位B」の「繰り返し単位Aの含有量(質量%)」欄は、繰り返し単位Bの全質量に対する繰り返し単位Aの含有量(質量%)を示す。
「繰り返し単位B」の「モノマーのMw」欄は、繰り返し単位Bの由来となるモノマー(マクロモノマー)の重量平均分子量を示す。
「繰り返し単位B」の「含有量(質量%)」欄は、共重合体中、繰り返し単位Cおよび繰り返し単位Bの合計質量に対する繰り返し単位Bの含有量を示す。
「繰り返し単位C」の「式」欄は、繰り返し単位Cが式(1)および(b1)~(b5)のいずれかで表される繰り返し単位に該当するかを示す。
「繰り返し単位C」の「含有量(質量%)」欄は、共重合体中、繰り返し単位Cおよび繰り返し単位Bの合計質量に対する繰り返し単位Cの含有量を示す。だたし、共重合体が繰り返し単位Bを有さず、繰り返し単位C及びその他繰り返し単位を有する場合は、共重合体中、繰り返し単位Cおよびその他繰り返し単位の合計質量に対する繰り返し単位Cの含有量を示す。
「その他繰り返し単位」の「繰り返し単位Zの含有量(質量%)」欄は、その他繰り返し単位の全質量に対する繰り返し単位Zの含有量(質量%)を示す。なお、繰り返し単位Zは、その他繰り返し単位が有する繰り返し単位である。
「その他繰り返し単位」の「モノマーのMw」欄は、その他繰り返し単位の由来となるモノマー(マクロモノマー)の重量平均分子量を示す。
「その他繰り返し単位」の「含有量(質量%)」欄は、共重合体中、繰り返し単位Cおよびその他繰り返し単位の合計質量に対するその他繰り返し単位の含有量を示す。
「Mw」欄は、共重合体の重量平均分子量を示す。
The evaluation results are shown in the table below.
The "Requirement" column indicates whether requirement 1 or requirement 2 is met.
The "Formula" column of "Polymer chain A" indicates whether the repeating unit contained in polymer chain A corresponds to any of the repeating units represented by formulas (1) and (b1) to (b5).
The column "Content of repeating unit A (% by mass)" of "Repeating unit B" indicates the content (% by mass) of repeating unit A relative to the total mass of repeating unit B.
The column "Mw of monomer" for "Repeating unit B" indicates the weight average molecular weight of the monomer (macromonomer) from which repeating unit B is derived.
The column "Content (mass %)" of "Repeating unit B" indicates the content of repeating unit B relative to the total mass of repeating unit C and repeating unit B in the copolymer.
The "Formula" column of "Repeating unit C" indicates whether the repeating unit C corresponds to any of the repeating units represented by formulas (1) and (b1) to (b5).
The "Content (mass %)" column for "Repeating unit C" indicates the content of repeating unit C relative to the total mass of repeating unit C and repeating unit B in the copolymer. However, when the copolymer does not have repeating unit B but has repeating unit C and other repeating units, the content of repeating unit C relative to the total mass of repeating unit C and other repeating units in the copolymer is indicated.
The column "Content of repeating unit Z (% by mass)" in "Other repeating units" indicates the content (% by mass) of repeating unit Z relative to the total mass of other repeating units. Note that repeating unit Z is a repeating unit contained in other repeating units.
The column "Mw of monomer" in "Other repeating units" indicates the weight average molecular weight of the monomer (macromonomer) from which the other repeating units are derived.
The column "Content (mass %)" of "Other repeating units" indicates the content of other repeating units relative to the total mass of repeating unit C and other repeating units in the copolymer.
The "Mw" column indicates the weight average molecular weight of the copolymer.
上記表1に示す結果から、液晶組成物が特定共重合体を含まない場合には、相溶性が劣るか、または、レベリング性が劣ることが分かった(比較例1および2)。 The results shown in Table 1 above show that when the liquid crystal composition does not contain the specific copolymer, the compatibility or leveling properties are poor (Comparative Examples 1 and 2).
これに対し、特定共重合体を配合した場合には、液晶化合物との相溶性に優れる共重合体を含有し、レベリング性に優れた液晶組成物を提供できることが分かった。(実施例1~10)。 In contrast, it was found that when a specific copolymer is blended, it is possible to provide a liquid crystal composition that contains a copolymer that has excellent compatibility with the liquid crystal compound and has excellent leveling properties. (Examples 1 to 10)
繰り返し単位Bの由来となるモノマーの重量平均分子量が、2000~20000である場合、レベリング性がより優れることが分かった(実施例1と実施例2との比較等)。
特定共重合体が、式(b1)~(b4)のいずれかで表される繰り返し単位を含む場合、液晶化合物との相溶性により優れることが分かった(実施例1と実施例5との比較等)。
特定共重合体の重量平均分子量が、8,000~1,000,000である場合、レベリング性がより優れることが分かった(実施例1、2と実施例6との比較等)。
Rhが式(2)で表される基を2個以上含む置換基である場合、レベリング性がより優れることが分かった(実施例1、2と実施例7との比較等)。
繰り返し単位Bの含有量が、繰り返し単位Bおよび繰り返し単位Cの合計質量に対して、0.1~40質量%である場合、相溶性がより優れることが分かった(実施例1と実施例9との比較等)。
It was found that when the weight average molecular weight of the monomer from which the repeating unit B is derived is 2,000 to 20,000, the leveling property is more excellent (comparison between Example 1 and Example 2, etc.).
It was found that when the specific copolymer contains a repeating unit represented by any one of formulas (b1) to (b4), the compatibility with the liquid crystal compound is superior (e.g., comparison between Example 1 and Example 5).
It was found that when the weight average molecular weight of the specific copolymer is 8,000 to 1,000,000, the leveling property is more excellent (comparison between Examples 1 and 2 and Example 6, etc.).
It was found that when Rh is a substituent containing two or more groups represented by formula (2), the leveling property was more excellent (comparison between Examples 1 and 2 and Example 7, etc.).
It was found that when the content of repeating unit B is 0.1 to 40% by mass based on the total mass of repeating unit B and repeating unit C, the compatibility is better (eg, comparison between Example 1 and Example 9).
10 光学フィルム
12 液晶硬化層
14 配向膜
16 支持体
REFERENCE SIGNS LIST 10 Optical film 12 Liquid crystal cured layer 14 Orientation film 16 Support
Claims (12)
前記共重合体が、繰り返し単位Aを含むポリマー鎖を有する繰り返し単位Bと、前記繰り返し単位Bとは異なる繰り返し単位Cとを含み、かつ、要件1または要件2を満たす、液晶組成物。
要件1:前記繰り返し単位Aが下記式(b1)、(b2)および(b5)のいずれかで表される繰り返し単位であり、かつ、前記繰り返し単位Cが下記式(1)で表される繰り返し単位である。
要件2:前記繰り返し単位Aが下記式(1)で表される繰り返し単位であり、かつ、前記繰り返し単位Cが下記式(b1)~(b5)のいずれかで表される繰り返し単位である。
前記式(1)中、
R11およびR12は、それぞれ独立に、水素原子またはアルキル基を表す。
R13は、水素原子または置換基を表す。
L11は、-O-または-NRZ11-を表す。ただし、RZ11は、水素原子または置換基を表す。
L12は、単結合または2価の連結基を表す。
Rhは、置換基Xを表す。前記置換基Xは、下記式(2)で表される基を2個以上含む置換基、または、第3級炭素原子および第4級炭素原子から選択される炭素原子を2個以上含む分岐鎖状の炭素数10以上の炭化水素基である。
前記式(2)中、
*は、結合位置を表す。
R31、R32およびR33は、それぞれ独立に、アルキル基、アルケニル基、アリール基またはアルキレンアリール基を表す。
前記式(2)で表される基を2個以上含む置換基中の複数のR31、R32およびR33は、それぞれ同一であっても異なっていてもよい。
前記式(b1)~(b5)中、
R21、R22、R24およびR25は、それぞれ独立に、水素原子またはアルキル基を表す。
R23およびR26は、それぞれ独立に、水素原子または置換基を表す。
L1およびL2は、それぞれ独立に、-O-または-NRZ1-を表す。ただし、RZ1は、水素原子または置換基を表す。
L3は、単結合または2価の連結基を表す。
SP1およびSP2は、それぞれ独立に、スペーサー基を表す。
SP3は、単結合または2価の連結基を表す。
Ph1は、単環芳香環を2個以上含む環構造を表す。
M1は、メソゲン基を表す。
T1は、前記置換基X以外の末端基を表す。
Dは、円盤状液晶化合物に由来する、m価のメソゲン基を表す。
mは、3~8の整数を表し、前記式(b4)中の複数のR21、R22、R23、L1およびSP3は、それぞれ同一であっても異なっていてもよい。
Rpは、ポリオキシアルキレン基を表す。
Rqは、前記置換基X以外の置換基、または、水素原子を表す。 A liquid crystal composition comprising a copolymer and a liquid crystal compound,
The liquid crystal composition according to claim 1, wherein the copolymer contains a repeating unit B having a polymer chain containing a repeating unit A, and a repeating unit C different from the repeating unit B, and satisfies Requirement 1 or Requirement 2.
Requirement 1: The repeating unit A is a repeating unit represented by any one of the following formulas (b1), (b2) and (b5), and the repeating unit C is a repeating unit represented by the following formula (1).
Requirement 2: The repeating unit A is a repeating unit represented by the following formula (1), and the repeating unit C is a repeating unit represented by any one of the following formulas (b1) to (b5).
In the formula (1),
R 11 and R 12 each independently represent a hydrogen atom or an alkyl group.
R 13 represents a hydrogen atom or a substituent.
L 11 represents —O— or —NR Z11 —, where R Z11 represents a hydrogen atom or a substituent.
L 12 represents a single bond or a divalent linking group.
Rh represents a substituent X. The substituent X is a substituent containing two or more groups represented by the following formula (2), or a branched hydrocarbon group having 10 or more carbon atoms and containing two or more carbon atoms selected from tertiary carbon atoms and quaternary carbon atoms.
In the formula (2),
* indicates the bond position.
R 31 , R 32 and R 33 each independently represent an alkyl group, an alkenyl group, an aryl group or an alkylenearyl group.
In a substituent containing two or more groups represented by the formula (2), a plurality of R 31 , R 32 and R 33 may be the same or different.
In the formulas (b1) to (b5),
R 21 , R 22 , R 24 and R 25 each independently represent a hydrogen atom or an alkyl group.
R 23 and R 26 each independently represent a hydrogen atom or a substituent.
L 1 and L 2 each independently represent -O- or -NR Z1 -, where R Z1 represents a hydrogen atom or a substituent.
L3 represents a single bond or a divalent linking group.
SP 1 and SP 2 each independently represent a spacer group.
SP3 represents a single bond or a divalent linking group.
Ph1 represents a ring structure containing two or more monocyclic aromatic rings.
M1 represents a mesogenic group.
T1 represents a terminal group other than the substituent X.
D represents a mesogenic group having a valence of m, which is derived from a discotic liquid crystal compound.
m represents an integer of 3 to 8, and a plurality of R 21 , R 22 , R 23 , L 1 and SP 3 in the formula (b4) may be the same or different.
Rp represents a polyoxyalkylene group.
Rq represents a substituent other than the substituent X, or a hydrogen atom.
An image display device comprising the optical film according to claim 10.
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| CN202380085540.1A CN120569655A (en) | 2022-12-15 | 2023-12-11 | Liquid crystal composition, liquid crystal cured layer, optical film, polarizing plate, and image display device |
| KR1020257016197A KR20250084224A (en) | 2022-12-15 | 2023-12-11 | Liquid crystal composition, liquid crystal curing layer, optical film, polarizing plate and image display device |
| JP2024564371A JPWO2024128186A1 (en) | 2022-12-15 | 2023-12-11 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007033712A (en) * | 2005-07-25 | 2007-02-08 | Fujifilm Corp | Optical film, polarizing plate using the same, and liquid crystal display device |
| US20180149785A1 (en) * | 2016-11-28 | 2018-05-31 | Samsung Display Co., Ltd. | Flexible display apparatus |
| JP2021172779A (en) * | 2020-04-28 | 2021-11-01 | 富士フイルム株式会社 | Fluorine-containing copolymer, composition, optical film, liquid crystal film, hard coating film, and polarizing plate |
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- 2023-12-11 KR KR1020257016197A patent/KR20250084224A/en active Pending
- 2023-12-11 CN CN202380085540.1A patent/CN120569655A/en active Pending
- 2023-12-11 WO PCT/JP2023/044219 patent/WO2024128186A1/en not_active Ceased
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007033712A (en) * | 2005-07-25 | 2007-02-08 | Fujifilm Corp | Optical film, polarizing plate using the same, and liquid crystal display device |
| US20180149785A1 (en) * | 2016-11-28 | 2018-05-31 | Samsung Display Co., Ltd. | Flexible display apparatus |
| JP2021172779A (en) * | 2020-04-28 | 2021-11-01 | 富士フイルム株式会社 | Fluorine-containing copolymer, composition, optical film, liquid crystal film, hard coating film, and polarizing plate |
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| JPWO2024128186A1 (en) | 2024-06-20 |
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