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WO2024123713A3 - Electrochemical systems and methods for recycling lithium-ion batteries - Google Patents

Electrochemical systems and methods for recycling lithium-ion batteries Download PDF

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Publication number
WO2024123713A3
WO2024123713A3 PCT/US2023/082389 US2023082389W WO2024123713A3 WO 2024123713 A3 WO2024123713 A3 WO 2024123713A3 US 2023082389 W US2023082389 W US 2023082389W WO 2024123713 A3 WO2024123713 A3 WO 2024123713A3
Authority
WO
WIPO (PCT)
Prior art keywords
ion batteries
electrode
methods
electrochemical
lithium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2023/082389
Other languages
French (fr)
Other versions
WO2024123713A2 (en
Inventor
Yang Shao-Horn
Botao Huang
Bryce Tappan
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Massachusetts Institute of Technology
Original Assignee
Massachusetts Institute of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Massachusetts Institute of Technology filed Critical Massachusetts Institute of Technology
Publication of WO2024123713A2 publication Critical patent/WO2024123713A2/en
Publication of WO2024123713A3 publication Critical patent/WO2024123713A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/06Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese
    • C25C1/08Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese of nickel or cobalt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B23/00Obtaining nickel or cobalt
    • C22B23/04Obtaining nickel or cobalt by wet processes
    • C22B23/0407Leaching processes
    • C22B23/0415Leaching processes with acids or salt solutions except ammonium salts solutions
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B23/00Obtaining nickel or cobalt
    • C22B23/04Obtaining nickel or cobalt by wet processes
    • C22B23/0453Treatment or purification of solutions, e.g. obtained by leaching
    • C22B23/0461Treatment or purification of solutions, e.g. obtained by leaching by chemical methods
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B26/00Obtaining alkali, alkaline earth metals or magnesium
    • C22B26/10Obtaining alkali metals
    • C22B26/12Obtaining lithium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/04Extraction of metal compounds from ores or concentrates by wet processes by leaching
    • C22B3/06Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions, e.g. with acids generated in situ; in inorganic salt solutions other than ammonium salt solutions
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • C22B7/007Wet processes by acid leaching
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/02Electrolytic production, recovery or refining of metals by electrolysis of solutions of light metals
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/06Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/06Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese
    • C25C1/10Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese of chromium or manganese
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/12Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C7/00Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C7/00Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
    • C25C7/04Diaphragms; Spacing elements

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Secondary Cells (AREA)
  • Processing Of Solid Wastes (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

Disclosed herein are systems and methods for electrochemical recycling of lithium-ion batteries and components thereof. For example, in some embodiments, an electrochemical system is provided for the recovery of nickel, manganese, copper, lithium, and/or cobalt. In some embodiments, the system comprises one or more electrochemical cells, wherein each electrochemical cell comprises a working electrode and a counter electrode, the working electrode and counter electrode separated by a separator. In some embodiments, the systems described herein are configured for the simultaneous recovery of two or more metal (ions) for a given electrochemical cell. For example, in some embodiments, during operation of an electrochemical cell as described herein, cobalt and/or nickel may be deposited on a (working) electrode while manganese is deposited on a (counter) electrode. The systems and methods described herein may be particularly advantageous for the recovery of raw materials from spent lithium-ion batteries.
PCT/US2023/082389 2022-12-05 2023-12-04 Electrochemical systems and methods for recycling lithium-ion batteries Ceased WO2024123713A2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US202263386165P 2022-12-05 2022-12-05
US63/386,165 2022-12-05
US202363490302P 2023-03-15 2023-03-15
US63/490,302 2023-03-15

Publications (2)

Publication Number Publication Date
WO2024123713A2 WO2024123713A2 (en) 2024-06-13
WO2024123713A3 true WO2024123713A3 (en) 2024-07-18

Family

ID=91380140

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2023/082389 Ceased WO2024123713A2 (en) 2022-12-05 2023-12-04 Electrochemical systems and methods for recycling lithium-ion batteries

Country Status (1)

Country Link
WO (1) WO2024123713A2 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130008805A1 (en) * 2011-07-05 2013-01-10 Panasonic Corporation Method for quantifying a chemical substance by a substitutional stripping voltammetry technique
US20160072162A1 (en) * 2014-08-13 2016-03-10 Farasis Energy, Inc. Process for recycling electrode materials from lithium-ion batteries
US20180277875A1 (en) * 2017-03-24 2018-09-27 Lockheed Martin Advanced Energy Storage, Llc Flow batteries having a pressure-balanced electrochemical cell stack and associated methods

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130008805A1 (en) * 2011-07-05 2013-01-10 Panasonic Corporation Method for quantifying a chemical substance by a substitutional stripping voltammetry technique
US20160072162A1 (en) * 2014-08-13 2016-03-10 Farasis Energy, Inc. Process for recycling electrode materials from lithium-ion batteries
US20180277875A1 (en) * 2017-03-24 2018-09-27 Lockheed Martin Advanced Energy Storage, Llc Flow batteries having a pressure-balanced electrochemical cell stack and associated methods

Also Published As

Publication number Publication date
WO2024123713A2 (en) 2024-06-13

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