WO2024198816A1 - Magnetization pyrolysis incineration apparatus, and feed management and control method therefor - Google Patents
Magnetization pyrolysis incineration apparatus, and feed management and control method therefor Download PDFInfo
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- WO2024198816A1 WO2024198816A1 PCT/CN2024/079102 CN2024079102W WO2024198816A1 WO 2024198816 A1 WO2024198816 A1 WO 2024198816A1 CN 2024079102 W CN2024079102 W CN 2024079102W WO 2024198816 A1 WO2024198816 A1 WO 2024198816A1
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- pyrolysis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/027—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/50—Control or safety arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
Definitions
- the present invention relates to the field of solid waste incineration treatment, and specifically to a magnetized pyrolysis incineration equipment and a feed control method thereof.
- Magnetized pyrolysis incineration equipment has a unique advantage of using magnetized air as a gasifying agent, which can pyrolyze and gasify organic solid waste under low temperature conditions, and has received great attention in the field of organic solid waste treatment.
- the existing published magnetized pyrolysis incineration equipment all use a single pyrolysis gasification chamber, and do not mention the control system and method of feeding. Basically, the operators use intermittent periodic batch feeding based on their own experience.
- the solid waste treated by the magnetized pyrolysis incineration equipment comes from various sources, has complex components, and has variable calorific values.
- CN105157032 A discloses a magnetized cracking device for treating organic waste, including a device body, a feeding device, a grate, a magnetized air generating device, a blower, an ash removal device, a secondary combustion device, a drain valve and an explosion-proof valve, wherein the exhaust device includes an alkaline water washing box, an oxygen-deficient combustion chamber, a full oxygen combustion section and a high-temperature catalytic chamber.
- the patent does not mention that multiple pyrolysis chambers can be used, nor does it mention the system and specific method for feeding/feeding control, which is very important for the magnetized pyrolysis process.
- CN2894873Y discloses a magnetized air pyrolysis device for solid waste treatment, which includes: a furnace body, a processing chamber, a discharge chamber, etc.
- the discharge chamber is provided with an air inlet connected to the air inlet duct, and the processing chamber is provided with an exhaust port connected to the flue; a magnetizer is provided on the air inlet duct, and a magnet with a strong magnetic field is provided in the magnetizer.
- the other end of the air inlet duct is connected to the air outlet of the fan, and a ventilation duct is provided between the air outlet of the fan and the flue.
- the patent also does not mention the specific feed control system and method.
- the purpose of the present invention is to provide a magnetized pyrolysis incineration equipment and a feed control method thereof, which can increase the operating reliability of the magnetized pyrolysis incineration equipment and improve the degree of automation of the magnetized pyrolysis incineration equipment by adjusting the rhythm of the magnetized pyrolysis incineration equipment, thereby ensuring that the pyrolysis and incineration process of the waste is smoothly controlled.
- a magnetized pyrolysis incineration device in the present invention includes a feeding device, an exhaust gas purification device, a feeding control system and a magnetized pyrolysis assembly;
- the magnetized pyrolysis assembly includes N low-temperature magnetized pyrolysis devices arranged in parallel and K high-temperature pyrolysis and incineration devices arranged in parallel; the low-temperature magnetized pyrolysis devices can realize low-temperature pyrolysis and gasification of solid waste in an oxygen-deficient environment under the action of magnetized air, and the generated pyrolysis gas can enter the corresponding high-temperature pyrolysis and incineration device, and the high-temperature pyrolysis and incineration device can perform high-temperature pyrolysis and incineration on the pyrolysis gas; wherein N ⁇ 1, K ⁇ 1; the K high-temperature pyrolysis and incineration devices are all connected to the exhaust gas purification device;
- the feed control system can detect the pyrolysis gas temperature and pyrolysis gas oxygen concentration inside or at the outlet of each low-temperature magnetic pyrolysis device, and control the feed amount and rhythm of the solid waste transported by the feed device to each low-temperature magnetic pyrolysis device according to the pyrolysis gas temperature and pyrolysis gas oxygen concentration.
- the feed control system includes a main controller, multiple temperature sensors and multiple oxygen sensors, and each of the low-temperature magnetic pyrolysis devices corresponds to at least one temperature sensor and at least one oxygen sensor; the temperature sensor can detect the temperature of the pyrolysis gas inside or at the outlet of the corresponding low-temperature magnetic pyrolysis device, and the oxygen sensor can detect the oxygen concentration of the pyrolysis gas inside or at the outlet of the corresponding low-temperature magnetic pyrolysis device, and the multiple temperature sensors and the multiple oxygen sensors are all connected to the main controller, and the main controller is connected to the feeding device.
- the number of the temperature sensors and oxygen sensors is N, and the N temperature sensors correspond one-to-one to the N low-temperature magnetization pyrolysis devices, and the N oxygen sensors correspond one-to-one to the N low-temperature magnetization pyrolysis devices.
- the main controller is preset with a single feed amount A, a first pyrolysis temperature threshold T1, a minimum feed time interval t1, a pyrolysis gas temperature limit value T2 and a magnetized pyrolysis gas oxygen concentration limit value B.
- a method for controlling feed of a magnetized pyrolysis incineration device in the present invention comprises the following steps:
- the main controller single feed amount A, minimum feed time interval t1, first pyrolysis temperature threshold T1, pyrolysis gas temperature limit value T2 and magnetized pyrolysis gas oxygen concentration limit value B;
- Each low-temperature magnetic pyrolysis device pyrolyzes and gasifies the solid waste inside.
- the feed control system monitors the real-time pyrolysis gas temperature inside or at the outlet of each low-temperature magnetic pyrolysis device.
- the main controller starts to record the feed interval time of the low-temperature magnetic pyrolysis device.
- Each low-temperature magnetic pyrolysis device continues to pyrolyze and gasify the solid waste inside, and the feed control system monitors the real-time pyrolysis gas temperature and real-time pyrolysis gas oxygen concentration inside or at the outlet of each low-temperature magnetic pyrolysis device; when any low-temperature magnetic pyrolysis device meets the conditions that the feed interval time ⁇ t1, the real-time pyrolysis gas temperature ⁇ T2, and the real-time pyrolysis gas oxygen concentration ⁇ B, the feed device transports the solid waste to the low-temperature magnetic pyrolysis device;
- the feeding device stops conveying and sends a feeding completion signal to the main controller.
- the feeding interval time of the low-temperature magnetic pyrolysis device recorded by the main controller is reset to zero, and the feeding interval time of the low-temperature magnetic pyrolysis device is recorded again;
- step S4 when any low-temperature magnetic pyrolysis device meets the conditions of a feeding interval time ⁇ t1, a real-time pyrolysis gas temperature ⁇ T2, and a real-time pyrolysis gas oxygen concentration ⁇ B, the main controller determines that the low-temperature magnetic pyrolysis device needs to be fed, and the main controller sends a feeding instruction to the feeding device, and the feeding device transports solid waste to the low-temperature magnetic pyrolysis device.
- step S4 Another technical solution different from the above-mentioned step S4 is: in step S4, when any low-temperature magnetic pyrolysis device meets the conditions of a feeding interval time ⁇ t1, a real-time pyrolysis gas temperature ⁇ T2, and a real-time pyrolysis gas oxygen concentration ⁇ B, the main controller determines that the low-temperature magnetic pyrolysis device needs to be fed, and the main controller gives an alarm to prompt the manual feeding device to feed.
- the present invention collects the operating parameters of each low-temperature magnetic pyrolysis device through the main controller to reasonably match the feed, which solves the problem of exhaust gas fluctuation caused by relying on the personal experience of the operator to feed, and solves the problem of feed priority caused by multiple low-temperature magnetic pyrolysis devices, ensuring scientific feeding, avoiding exhaust gas fluctuations caused by uneven feeding and poor pyrolysis effect, reducing manual labor intensity, saving costs, and by adjusting the rhythm of the magnetic pyrolysis incineration device, it can increase the operating reliability of the magnetic pyrolysis incineration equipment, improve the degree of automation of the magnetic pyrolysis incineration equipment, ensure that the pyrolysis and incineration process of the waste is smoothly controlled, and ensure the long-term safe and stable operation of the magnetic pyrolysis incineration equipment.
- FIG1 is a schematic diagram of the structure of Embodiment 1 of the present invention (the number of low-temperature magnetization pyrolysis devices and high-temperature pyrolysis incineration devices is three);
- FIG2 is a schematic diagram of the structure of Embodiment 2 of the present invention (the number of the low-temperature magnetization pyrolysis device and the high-temperature pyrolysis incineration device is one);
- FIG3 is a schematic diagram of the structure of Embodiment 5 of the present invention (the number of low-temperature magnetization pyrolysis devices is 2, and the number of high-temperature pyrolysis incineration devices is 4);
- FIG4 is a schematic structural diagram of Embodiment 6 of the present invention (the number of low-temperature magnetization pyrolysis devices is 2, and the number of high-temperature pyrolysis incineration devices is 1).
- a magnetized pyrolysis incineration device in this embodiment includes a feeding device, an exhaust gas purification device, a feeding control system and a magnetized pyrolysis assembly;
- the magnetized pyrolysis assembly includes three low-temperature magnetized pyrolysis devices arranged in parallel and three high-temperature pyrolysis incineration devices arranged in parallel;
- the three low-temperature magnetized pyrolysis devices correspond to the three high-temperature pyrolysis incineration devices one by one;
- the low-temperature magnetized pyrolysis device can realize low-temperature pyrolysis and gasification of solid waste in an oxygen-deficient environment under the action of magnetized air, and the generated pyrolysis gas can enter the corresponding high-temperature pyrolysis incineration device, and the high-temperature pyrolysis incineration device can perform high-temperature pyrolysis and incineration on the pyrolysis gas;
- the three high-temperature pyrolysis incineration devices are all connected to the exhaust
- the feeding device includes but is not limited to a feeding channel and a feeding door separating the internal and external environments of the low-temperature magnetic pyrolysis device; after the feeding device feeds the solid waste into the low-temperature magnetic pyrolysis device, after pyrolysis and gasification, the generated pyrolysis gas enters the corresponding high-temperature pyrolysis incineration device, and the pyrolysis gas is discharged into the tail gas purification device after high-temperature incineration;
- the feed control system can detect the pyrolysis gas temperature and pyrolysis gas oxygen concentration inside or at the outlet of each low-temperature magnetic pyrolysis device, and control the feed amount and rhythm of the solid waste transported by the feed device to each low-temperature magnetic pyrolysis device according to the pyrolysis gas temperature and pyrolysis gas oxygen concentration.
- the three low-temperature magnetized pyrolysis devices are respectively low-temperature magnetized pyrolysis device I, low-temperature magnetized pyrolysis device II and low-temperature magnetized pyrolysis device III;
- the three high-temperature pyrolysis incineration devices are respectively high-temperature pyrolysis incineration device I, high-temperature pyrolysis incineration device II and high-temperature pyrolysis incineration device III;
- the pyrolysis gas generated by low-temperature magnetized pyrolysis device I enters high-temperature pyrolysis incineration device I
- the pyrolysis gas generated by low-temperature magnetized pyrolysis device II enters high-temperature pyrolysis incineration device II
- the pyrolysis gas generated by low-temperature magnetized pyrolysis device III enters high-temperature pyrolysis incineration device III;
- the feeding control system includes a main controller, three temperature sensors and three oxygen sensors.
- the three temperature sensors correspond to the three magnetized pyrolysis assemblies one by one, and the temperature sensors can detect the pyrolysis gas temperature inside or at the outlet of the corresponding low-temperature magnetized pyrolysis device;
- the three oxygen sensors correspond to the three magnetized pyrolysis assemblies one by one, and the oxygen sensors can detect the oxygen concentration of the pyrolysis gas inside or at the outlet of the corresponding low-temperature magnetized pyrolysis device;
- the three temperature sensors and the oxygen sensor are all connected to the main controller, and the main controller is connected to the feeding device;
- the three temperature sensors are temperature sensor I, temperature sensor II and temperature sensor III
- the three oxygen sensors are oxygen sensor I, oxygen sensor II and oxygen sensor III.
- Temperature sensor I and oxygen sensor I are arranged inside or at the outlet of low-temperature magnetization pyrolysis device I
- temperature sensor II and oxygen sensor II are arranged inside or at the outlet of low-temperature magnetization pyrolysis device II
- temperature sensor III and oxygen sensor III are arranged inside or at the outlet of low-temperature magnetization pyrolysis device III.
- the main controller includes a signal acquisition module and a control module.
- the signal acquisition module can obtain the pyrolysis gas temperature value detected by each temperature sensor, the pyrolysis gas oxygen concentration detected by each oxygen sensor, and the feeding completion signal issued by the feeding device, and feed back the pyrolysis gas temperature value, pyrolysis gas oxygen concentration and feeding completion signal to the control module.
- the main controller also includes a sending module, which is connected to the control module.
- the control module sends feeding instructions to the feeding device through the sending module to control the feeding device to transport solid waste to each low-temperature magnetization pyrolysis device.
- the main controller also includes a timing module, which is used to record the feeding interval time and reset the timing, and feed the feeding interval time back to the control module.
- control module is preset with a single feed amount A, a minimum feed time interval t1, a first pyrolysis temperature threshold T1, a pyrolysis gas temperature limit value T2, and a magnetized pyrolysis gas oxygen concentration limit value B.
- this embodiment provides a feeding device, an exhaust gas purification device, a feeding control system, and a magnetization pyrolysis assembly;
- the magnetization pyrolysis assembly includes a low-temperature magnetization pyrolysis device and a high-temperature pyrolysis incineration device corresponding to the low-temperature magnetization pyrolysis device; the low-temperature magnetization pyrolysis device can realize low-temperature pyrolysis and gasification of solid waste in an oxygen-deficient environment under the action of magnetized air, and the generated pyrolysis gas can enter the high-temperature pyrolysis incineration device, and the high-temperature pyrolysis incineration device can perform high-temperature pyrolysis and incineration on the pyrolysis gas; the high-temperature pyrolysis incineration devices are all connected to the exhaust gas purification device; the number of the exhaust gas purification device is one;
- the feeding device includes but is not limited to a feeding channel and a feeding door separating the internal and external environments of the low-temperature magnetic pyrolysis device; after the feeding device feeds the solid waste into the low-temperature magnetic pyrolysis device, after pyrolysis and gasification, the generated pyrolysis gas enters the corresponding high-temperature pyrolysis incineration device, and the pyrolysis gas is discharged into the tail gas purification device after high-temperature incineration;
- the feed control system can detect the pyrolysis gas temperature and pyrolysis gas oxygen concentration inside or at the outlet of each low-temperature magnetic pyrolysis device, and control the feed amount and rhythm of the solid waste transported by the feed device to each low-temperature magnetic pyrolysis device according to the pyrolysis gas temperature and pyrolysis gas oxygen concentration.
- the feed control system includes a main controller, a temperature sensor and an oxygen sensor.
- Each low-temperature magnetic pyrolysis device corresponds to a temperature sensor and an oxygen sensor.
- the temperature sensor can detect the temperature of the pyrolysis gas inside or at the outlet of the low-temperature magnetic pyrolysis device
- the oxygen sensor can detect the oxygen concentration of the pyrolysis gas inside or at the outlet of the low-temperature magnetic pyrolysis device.
- the temperature sensor and the oxygen sensor are both connected to the main controller, and the main controller is connected to the feeding device.
- the main controller presets the single feed amount A, the first pyrolysis temperature threshold T1, the minimum feed time interval t1, the pyrolysis gas temperature limit value T2 and the magnetized pyrolysis gas oxygen concentration limit value B.
- a method for controlling feed of a magnetized pyrolysis incineration device in this embodiment uses the magnetized pyrolysis incineration device in Embodiment 1; and includes the following steps:
- the following parameters are set through the control module of the main controller: single feed amount A, minimum feed time interval t1, first pyrolysis temperature threshold T1, pyrolysis gas temperature limit value T2 and magnetized pyrolysis gas oxygen concentration limit value B;
- the feeding device first transports the solid waste to the low-temperature magnetic pyrolysis device I, and after an interval of t2, the feeding device then transports the solid waste to the low-temperature magnetic pyrolysis device II, and after an interval of t3, the feeding device finally transports the solid waste to the low-temperature magnetic pyrolysis device III; the feeding device transports the solid waste to each low-temperature magnetic pyrolysis device at different times, which can reduce the periodic fluctuation of the exhaust gas generated by each magnetic pyrolysis assembly, ensure that a relatively stable exhaust gas flow can be provided to enter the exhaust purification device, and prevent the exhaust purification device from failing to meet the treatment standards due to the periodic fluctuation of the exhaust gas;
- the three low-temperature magnetic pyrolysis devices pyrolyze and gasify the solid waste inside respectively, and the feed control system monitors the real-time pyrolysis gas temperature inside or at the outlet of each low-temperature magnetic pyrolysis device.
- the timing module of the main controller starts to record the feeding interval time of the low-temperature magnetic pyrolysis device; for example, if the real-time pyrolysis gas temperature of the low-temperature magnetic pyrolysis device I is ⁇ T1, the timing module starts to record the feeding interval time of the low-temperature magnetic pyrolysis device I, and if the real-time pyrolysis gas temperature of the low-temperature magnetic pyrolysis device I is ⁇ T1, the timing module does not count; the significance of step S3 is that after the solid waste is transported to each low-temperature magnetic pyrolysis device for the first time, it needs to be pyrolyzed and
- Each low-temperature magnetic pyrolysis device continues to pyrolyze and gasify the solid waste inside, and the feed control system monitors the real-time pyrolysis gas temperature and real-time pyrolysis gas oxygen concentration inside or at the outlet of each low-temperature magnetic pyrolysis device; when any low-temperature magnetic pyrolysis device meets the conditions that the feed interval time ⁇ t1, the real-time pyrolysis gas temperature ⁇ T2, and the real-time pyrolysis gas oxygen concentration ⁇ B, the feed device transports the solid waste to the low-temperature magnetic pyrolysis device;
- the feeding device can be automatically controlled or manually controlled
- the control module of the main controller determines that the low-temperature magnetic pyrolysis device needs to be fed, and the control module sends a feeding instruction to the feeding device through the sending module, and the feeding device transports solid waste to the low-temperature magnetic pyrolysis device; for example, if the low-temperature magnetic pyrolysis device I satisfies the feeding interval time ⁇ t1, the real-time pyrolysis gas temperature ⁇ T2, and the real-time pyrolysis gas oxygen concentration ⁇ B, the control module determines that the low-temperature magnetic pyrolysis device I needs to be fed, and the control module sends a feeding instruction to the feeding device through the sending module, and the feeding device transports solid waste to the low-temperature magnetic pyrolysis device I
- the control module of the main controller determines that the low-temperature magnetic pyrolysis device needs to be fed, and the main controller gives an alarm to prompt the manual operation of the feeding device to feed.
- the main controller can give an alarm by sound or light or a combination of sound and light to warn the worker, so as to prompt the worker to operate the feeding device to transport solid waste to the low-temperature magnetic pyrolysis device;
- the feeding device stops conveying and sends a feeding completion signal to the signal acquisition module of the main controller.
- the signal acquisition module feeds back the feeding completion signal to the control module.
- the control module sends an instruction to clear the feeding interval time of the low-temperature magnetization pyrolysis device recorded by the timing module, and the timing module restarts to record the feeding interval time of the low-temperature magnetization pyrolysis device.
- the number of low-temperature magnetic pyrolysis devices is three, satisfying the condition that the number of low-temperature magnetic pyrolysis devices is not less than 2. Then in step S4, if multiple low-temperature magnetic pyrolysis devices all satisfy the feeding interval time ⁇ t1, the real-time pyrolysis gas temperature ⁇ T2 and the real-time pyrolysis gas oxygen concentration ⁇ B, the control module will sort the feeding priority according to the real-time pyrolysis gas oxygen concentration. The greater the real-time pyrolysis gas oxygen concentration of the low-temperature magnetic pyrolysis device, the higher the feeding priority of the low-temperature magnetic pyrolysis device.
- This embodiment provides a method for controlling the feeding of a magnetized pyrolysis incineration device, using the magnetized pyrolysis incineration device in the second embodiment; and includes the following steps:
- the main controller sets the following parameters through the main controller: single feed amount A, minimum feed time interval t1, first pyrolysis temperature threshold T1, pyrolysis gas temperature limit value T2 and magnetized pyrolysis gas oxygen concentration limit value B;
- the low-temperature magnetic pyrolysis device pyrolyzes and gasifies the solid waste inside.
- the feed control system monitors the real-time pyrolysis gas temperature inside or at the outlet of the low-temperature magnetic pyrolysis device.
- the real-time pyrolysis gas temperature of the low-temperature magnetic pyrolysis device is ⁇ T1
- the main controller starts to record the feed interval time of the low-temperature magnetic pyrolysis device;
- the low-temperature magnetic pyrolysis device continues to pyrolyze and gasify the solid waste inside.
- the feed control system monitors the real-time pyrolysis gas temperature and real-time pyrolysis gas oxygen concentration inside or at the outlet of the low-temperature magnetic pyrolysis device.
- the main controller determines that the low-temperature magnetic pyrolysis device needs to be fed, and the main controller sends a feeding instruction to the feeding device, and the feeding device transports solid waste to the low-temperature magnetic pyrolysis device.
- the feeding device stops conveying and sends a feeding completion signal to the main controller.
- the main controller sends an instruction to reset the feeding interval time of the low-temperature magnetic pyrolysis device recorded by the timing module, and restarts recording the feeding interval time of the low-temperature magnetic pyrolysis device;
- a magnetized pyrolysis incineration device in this embodiment is different from the first embodiment in that: the magnetized pyrolysis assembly includes two low-temperature magnetized pyrolysis devices arranged in parallel and four high-temperature pyrolysis incineration devices arranged in parallel; the four high-temperature pyrolysis incineration devices are all connected to the exhaust gas purification device; wherein each low-temperature magnetized pyrolysis device is respectively connected to two high-temperature pyrolysis incineration devices, that is, the pyrolysis gas generated by each low-temperature magnetized pyrolysis device is respectively led to two high-temperature pyrolysis incineration devices.
- the number of temperature sensors and oxygen sensors is also two.
- a magnetized pyrolysis incineration device in this embodiment is different from the first embodiment in that: the magnetized pyrolysis assembly includes two low-temperature magnetized pyrolysis devices and a high-temperature pyrolysis incineration device arranged in parallel; the two low-temperature magnetized pyrolysis devices are connected to the high-temperature pyrolysis incineration device, and the high-temperature pyrolysis incineration device is connected to the exhaust gas purification device.
- the number of temperature sensors and oxygen sensors is also two.
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Abstract
Description
本发明涉及固体废物焚烧处理领域,具体涉及一种磁化热解焚烧设备及其进料管控方法。The present invention relates to the field of solid waste incineration treatment, and specifically to a magnetized pyrolysis incineration equipment and a feed control method thereof.
固体废物焚烧处理的传统方式包括气化热解、磁化热解、回转窑等,磁化热解焚烧设备由于其独特的采用磁化空气作为气化剂,形成了可以在低温条件对有机固体废物进行热解气化的技术优势,在有机固体废物处理领域得到极大关注。但是现有公布的磁化热解焚烧设备均是采用单热解气化舱,且未提及进料的管控系统和方法,基本上均是操作人员基于自身经验采用间断周期性分批次间隔加料的方式运行。但是磁化热解焚烧设备处理的固体废物来源多样,成分较为复杂,热值多变,在磁化热解过程中,需要人工不断调整进料量及频次,才能确保热解焚烧装置稳定运行。此种靠个人经验运行的方法会导致热解气温度、成分和流量不规则波动,不仅会导致排放指标难以受控,还会带来运行稳定性及安全性问题。因此,设计一套系统和方法,通过对磁化热解过程氧含量及温度等关键运行参数的监测,精准控制进料量及进料间隔,是确保磁化热解焚烧装置稳定、可靠、环保运行的必要条件。Traditional methods of solid waste incineration include gasification pyrolysis, magnetized pyrolysis, rotary kiln, etc. Magnetized pyrolysis incineration equipment has a unique advantage of using magnetized air as a gasifying agent, which can pyrolyze and gasify organic solid waste under low temperature conditions, and has received great attention in the field of organic solid waste treatment. However, the existing published magnetized pyrolysis incineration equipment all use a single pyrolysis gasification chamber, and do not mention the control system and method of feeding. Basically, the operators use intermittent periodic batch feeding based on their own experience. However, the solid waste treated by the magnetized pyrolysis incineration equipment comes from various sources, has complex components, and has variable calorific values. During the magnetized pyrolysis process, it is necessary to manually adjust the feed amount and frequency to ensure the stable operation of the pyrolysis incineration device. This method of operation based on personal experience will cause irregular fluctuations in the temperature, composition, and flow rate of the pyrolysis gas, which will not only make it difficult to control emission indicators, but also bring operational stability and safety issues. Therefore, designing a system and method to accurately control the feed amount and feeding interval by monitoring key operating parameters such as oxygen content and temperature in the magnetized pyrolysis process is a necessary condition to ensure the stable, reliable and environmentally friendly operation of the magnetized pyrolysis incineration device.
CN105157032 A公开了一种处理有机废弃物的磁化裂解装置,包括装置本体、投料装置、炉箅、磁化空气生成装置、送风机、排灰装置、二次燃烧装置、排水阀和防爆阀,其中排气装置包括碱水洗箱、欠氧燃烧室、全氧燃烧段和高温催化室。该专利并未提及可以采用多热解舱,也未提及对于磁化热解过程非常重要的进/投料管控的系统及具体方法。CN105157032 A discloses a magnetized cracking device for treating organic waste, including a device body, a feeding device, a grate, a magnetized air generating device, a blower, an ash removal device, a secondary combustion device, a drain valve and an explosion-proof valve, wherein the exhaust device includes an alkaline water washing box, an oxygen-deficient combustion chamber, a full oxygen combustion section and a high-temperature catalytic chamber. The patent does not mention that multiple pyrolysis chambers can be used, nor does it mention the system and specific method for feeding/feeding control, which is very important for the magnetized pyrolysis process.
CN2894873Y公开了一种用于固体废物处理的磁化空气热解装置,该装置包括:炉体、处理室、排放室等,在排放室设置有进风口与进风管道相连,处理室设置有排气口与烟道相连;进风管道上设置有磁化器,磁化器内设置有强磁场的磁体,进风管道的另一端与风机的出风口相连,风机的出风口与烟道之间设置有通风管道。该专利也未提及具体的进料管控系统和方法。CN2894873Y discloses a magnetized air pyrolysis device for solid waste treatment, which includes: a furnace body, a processing chamber, a discharge chamber, etc. The discharge chamber is provided with an air inlet connected to the air inlet duct, and the processing chamber is provided with an exhaust port connected to the flue; a magnetizer is provided on the air inlet duct, and a magnet with a strong magnetic field is provided in the magnetizer. The other end of the air inlet duct is connected to the air outlet of the fan, and a ventilation duct is provided between the air outlet of the fan and the flue. The patent also does not mention the specific feed control system and method.
有鉴于此,本发明的目的在于提供一种磁化热解焚烧设备及其进料管控方法,能够通过调节磁化热解焚烧设备的节拍,增加磁化热解焚烧设备的运行可靠性,提高磁化热解焚烧设备的自动化程度,确保废物的热解与焚烧过程平稳受控。In view of this, the purpose of the present invention is to provide a magnetized pyrolysis incineration equipment and a feed control method thereof, which can increase the operating reliability of the magnetized pyrolysis incineration equipment and improve the degree of automation of the magnetized pyrolysis incineration equipment by adjusting the rhythm of the magnetized pyrolysis incineration equipment, thereby ensuring that the pyrolysis and incineration process of the waste is smoothly controlled.
本发明中的一种磁化热解焚烧设备,包括进料装置、尾气净化装置、进料管控系统以及磁化热解总成;A magnetized pyrolysis incineration device in the present invention includes a feeding device, an exhaust gas purification device, a feeding control system and a magnetized pyrolysis assembly;
所述磁化热解总成包括并列设置的N个低温磁化热解装置以及并列设置的K个高温热解焚烧装置;所述低温磁化热解装置能够在磁化空气作用下,在欠氧环境中实现固体废物的低温热解气化,产生的热解气体能够进入对应的所述高温热解焚烧装置,所述高温热解焚烧装置能够将热解气体进行高温热解及焚烧;其中N≥1,K≥1;K个所述高温热解焚烧装置均与所述尾气净化装置连接;The magnetized pyrolysis assembly includes N low-temperature magnetized pyrolysis devices arranged in parallel and K high-temperature pyrolysis and incineration devices arranged in parallel; the low-temperature magnetized pyrolysis devices can realize low-temperature pyrolysis and gasification of solid waste in an oxygen-deficient environment under the action of magnetized air, and the generated pyrolysis gas can enter the corresponding high-temperature pyrolysis and incineration device, and the high-temperature pyrolysis and incineration device can perform high-temperature pyrolysis and incineration on the pyrolysis gas; wherein N≥1, K≥1; the K high-temperature pyrolysis and incineration devices are all connected to the exhaust gas purification device;
所述进料管控系统能够检测各个低温磁化热解装置的内部或者出口的热解气体温度以及热解气体氧浓度,并根据所述热解气体温度以及热解气体氧浓度控制所述进料装置向各个所述低温磁化热解装置输送固体废物的进料量与节拍。The feed control system can detect the pyrolysis gas temperature and pyrolysis gas oxygen concentration inside or at the outlet of each low-temperature magnetic pyrolysis device, and control the feed amount and rhythm of the solid waste transported by the feed device to each low-temperature magnetic pyrolysis device according to the pyrolysis gas temperature and pyrolysis gas oxygen concentration.
进一步,所述进料管控系统包括主控器、多个温度传感器以及多个氧传感器,各个所述低温磁化热解装置对应至少一个所述温度传感器以及至少一个所述氧传感器;所述温度传感器能够检测对应的低温磁化热解装置的内部或者出口的热解气体温度,所述氧传感器能够检测对应的低温磁化热解装置的内部或者出口的热解气体氧浓度,多个所述温度传感器以及多个所述氧传感器均与所述主控器连接,所述主控器与所述进料装置连接。Furthermore, the feed control system includes a main controller, multiple temperature sensors and multiple oxygen sensors, and each of the low-temperature magnetic pyrolysis devices corresponds to at least one temperature sensor and at least one oxygen sensor; the temperature sensor can detect the temperature of the pyrolysis gas inside or at the outlet of the corresponding low-temperature magnetic pyrolysis device, and the oxygen sensor can detect the oxygen concentration of the pyrolysis gas inside or at the outlet of the corresponding low-temperature magnetic pyrolysis device, and the multiple temperature sensors and the multiple oxygen sensors are all connected to the main controller, and the main controller is connected to the feeding device.
进一步,所述温度传感器以及氧传感器的数量均为N个,N个所述温度传感器分别与N个所述低温磁化热解装置一一对应, N个所述氧传感器分别与N个所述低温磁化热解装置一一对应。Furthermore, the number of the temperature sensors and oxygen sensors is N, and the N temperature sensors correspond one-to-one to the N low-temperature magnetization pyrolysis devices, and the N oxygen sensors correspond one-to-one to the N low-temperature magnetization pyrolysis devices.
进一步,所述主控器预设有单次进料量A、首次热解温度阈值T1、最低进料时间间隔t1、热解气体温度限定值T2以及磁化热解气体氧浓度限定值B。Furthermore, the main controller is preset with a single feed amount A, a first pyrolysis temperature threshold T1, a minimum feed time interval t1, a pyrolysis gas temperature limit value T2 and a magnetized pyrolysis gas oxygen concentration limit value B.
本发明中的一种磁化热解焚烧设备进料管控方法,包括以下步骤:A method for controlling feed of a magnetized pyrolysis incineration device in the present invention comprises the following steps:
S1、根据待焚烧的固体废物的类型,通过主控器设定以下参数:单次进料量A、最低进料时间间隔t1、首次热解温度阈值T1、热解气体温度限定值T2以及磁化热解气体氧浓度限定值B;S1. According to the type of solid waste to be incinerated, the following parameters are set through the main controller: single feed amount A, minimum feed time interval t1, first pyrolysis temperature threshold T1, pyrolysis gas temperature limit value T2 and magnetized pyrolysis gas oxygen concentration limit value B;
S2、进行首次进料,通过进料装置将固体废物输送至低温磁化热解装置,低温磁化热解装置的数量为N,其中N≥1;S2, performing the first feeding, transporting the solid waste to the low-temperature magnetic pyrolysis device through the feeding device, the number of the low-temperature magnetic pyrolysis devices is N, where N ≥ 1;
S3、各个低温磁化热解装置将内部的固体废物热解气化,进料管控系统监控各个低温磁化热解装置的内部或者出口的实时热解气体温度,当任一低温磁化热解装置的实时热解气体温度≥T1时,主控器开始记录该低温磁化热解装置的进料间隔时间;S3. Each low-temperature magnetic pyrolysis device pyrolyzes and gasifies the solid waste inside. The feed control system monitors the real-time pyrolysis gas temperature inside or at the outlet of each low-temperature magnetic pyrolysis device. When the real-time pyrolysis gas temperature of any low-temperature magnetic pyrolysis device is ≥ T1, the main controller starts to record the feed interval time of the low-temperature magnetic pyrolysis device.
S4、各个低温磁化热解装置继续将内部的固体废物热解气化,进料管控系统监控各个低温磁化热解装置的内部或者出口的实时热解气体温度以及实时热解气体氧浓度;当任一低温磁化热解装置满足进料间隔时间≥t1、实时热解气体温度<T2且实时热解气体氧浓度≥B时,进料装置向该低温磁化热解装置输送固体废物;S4. Each low-temperature magnetic pyrolysis device continues to pyrolyze and gasify the solid waste inside, and the feed control system monitors the real-time pyrolysis gas temperature and real-time pyrolysis gas oxygen concentration inside or at the outlet of each low-temperature magnetic pyrolysis device; when any low-temperature magnetic pyrolysis device meets the conditions that the feed interval time ≥ t1, the real-time pyrolysis gas temperature < T2, and the real-time pyrolysis gas oxygen concentration ≥ B, the feed device transports the solid waste to the low-temperature magnetic pyrolysis device;
S5、当固体废物的输送量达到单次进料量为A时,进料装置停止输送,并向主控器发送进料完成信号,主控器记录的该低温磁化热解装置的进料间隔时间清零,并重新开始记录该低温磁化热解装置的进料间隔时间;S5. When the conveying amount of solid waste reaches the single feeding amount A, the feeding device stops conveying and sends a feeding completion signal to the main controller. The feeding interval time of the low-temperature magnetic pyrolysis device recorded by the main controller is reset to zero, and the feeding interval time of the low-temperature magnetic pyrolysis device is recorded again;
S6、重复步骤S4-S5。S6. Repeat steps S4-S5.
进一步,在步骤S4中,当任一低温磁化热解装置满足进料间隔时间≥t1、实时热解气体温度<T2且实时热解气体氧浓度≥B时,主控器判断该低温磁化热解装置需要进料,主控器向进料装置发送进料指令,进料装置向该低温磁化热解装置输送固体废物。与上述步骤S4不同的另一技术方案为:在步骤S4中,当任一低温磁化热解装置满足进料间隔时间≥t1、实时热解气体温度<T2且实时热解气体氧浓度≥B时,主控器判断该低温磁化热解装置需要进料,主控器示警,以提示人工操作进料装置进料。Further, in step S4, when any low-temperature magnetic pyrolysis device meets the conditions of a feeding interval time ≥ t1, a real-time pyrolysis gas temperature < T2, and a real-time pyrolysis gas oxygen concentration ≥ B, the main controller determines that the low-temperature magnetic pyrolysis device needs to be fed, and the main controller sends a feeding instruction to the feeding device, and the feeding device transports solid waste to the low-temperature magnetic pyrolysis device. Another technical solution different from the above-mentioned step S4 is: in step S4, when any low-temperature magnetic pyrolysis device meets the conditions of a feeding interval time ≥ t1, a real-time pyrolysis gas temperature < T2, and a real-time pyrolysis gas oxygen concentration ≥ B, the main controller determines that the low-temperature magnetic pyrolysis device needs to be fed, and the main controller gives an alarm to prompt the manual feeding device to feed.
本发明的有益效果是:本发明通过主控器采集各个低温磁化热解装置的运行参数来合理匹配进料,解决了依靠操作工人个人经验来进料导致的尾气波动问题,又解决了多个低温磁化热解装置带来的进料优先级问题,保证科学进料,避免进料不均导致的废气波动以及热解效果不佳的问题,降低了人工劳动强度,节约成本,并且通过调节磁化热解焚烧装置的节拍,能够增加磁化热解焚烧设备的运行可靠性,提高磁化热解焚烧设备的自动化程度,确保废物的热解与焚烧过程平稳受控,保障磁化热解焚烧设备的长周期安全稳定运行。The beneficial effects of the present invention are as follows: the present invention collects the operating parameters of each low-temperature magnetic pyrolysis device through the main controller to reasonably match the feed, which solves the problem of exhaust gas fluctuation caused by relying on the personal experience of the operator to feed, and solves the problem of feed priority caused by multiple low-temperature magnetic pyrolysis devices, ensuring scientific feeding, avoiding exhaust gas fluctuations caused by uneven feeding and poor pyrolysis effect, reducing manual labor intensity, saving costs, and by adjusting the rhythm of the magnetic pyrolysis incineration device, it can increase the operating reliability of the magnetic pyrolysis incineration equipment, improve the degree of automation of the magnetic pyrolysis incineration equipment, ensure that the pyrolysis and incineration process of the waste is smoothly controlled, and ensure the long-term safe and stable operation of the magnetic pyrolysis incineration equipment.
为了使本发明的目的、技术方案和有益效果更加清楚,本发明提供如下附图进行说明:In order to make the purpose, technical solution and beneficial effects of the present invention clearer, the present invention provides the following drawings for illustration:
图1为本发明的实施例一的结构示意图(低温磁化热解装置以及高温热解焚烧装置的数量均为三);FIG1 is a schematic diagram of the structure of Embodiment 1 of the present invention (the number of low-temperature magnetization pyrolysis devices and high-temperature pyrolysis incineration devices is three);
图2为本发明的实施例二的结构示意图(低温磁化热解装置以及高温热解焚烧装置的数量均为一);FIG2 is a schematic diagram of the structure of Embodiment 2 of the present invention (the number of the low-temperature magnetization pyrolysis device and the high-temperature pyrolysis incineration device is one);
图3为本发明的实施例五的结构示意图(低温磁化热解装置的数量为2,高温热解焚烧装置的数量为4);FIG3 is a schematic diagram of the structure of Embodiment 5 of the present invention (the number of low-temperature magnetization pyrolysis devices is 2, and the number of high-temperature pyrolysis incineration devices is 4);
图4为本发明的实施例六的结构示意图(低温磁化热解装置的数量为2,高温热解焚烧装置的数量为1)。FIG4 is a schematic structural diagram of Embodiment 6 of the present invention (the number of low-temperature magnetization pyrolysis devices is 2, and the number of high-temperature pyrolysis incineration devices is 1).
下面结合附图和实施例对本发明的技术方案作详细说明。The technical solution of the present invention is described in detail below with reference to the accompanying drawings and embodiments.
实施例一:Example 1:
如图1所示,本实施例中的一种磁化热解焚烧设备,包括进料装置、尾气净化装置、进料管控系统以及磁化热解总成;所述磁化热解总成包括并列设置的三个低温磁化热解装置以及并列设置的三个高温热解焚烧装置;三个低温磁化热解装置分别与三个高温热解焚烧装置一一对应;所述低温磁化热解装置能够在磁化空气作用下,在欠氧环境中实现固体废物的低温热解气化,产生的热解气体能够进入对应的所述高温热解焚烧装置,所述高温热解焚烧装置能够将热解气体进行高温热解及焚烧;三个所述高温热解焚烧装置均与所述尾气净化装置连接;尾气净化装置数量为一;As shown in FIG1 , a magnetized pyrolysis incineration device in this embodiment includes a feeding device, an exhaust gas purification device, a feeding control system and a magnetized pyrolysis assembly; the magnetized pyrolysis assembly includes three low-temperature magnetized pyrolysis devices arranged in parallel and three high-temperature pyrolysis incineration devices arranged in parallel; the three low-temperature magnetized pyrolysis devices correspond to the three high-temperature pyrolysis incineration devices one by one; the low-temperature magnetized pyrolysis device can realize low-temperature pyrolysis and gasification of solid waste in an oxygen-deficient environment under the action of magnetized air, and the generated pyrolysis gas can enter the corresponding high-temperature pyrolysis incineration device, and the high-temperature pyrolysis incineration device can perform high-temperature pyrolysis and incineration on the pyrolysis gas; the three high-temperature pyrolysis incineration devices are all connected to the exhaust gas purification device; the number of the exhaust gas purification device is one;
进料装置包括但不限于进料的通道和隔开低温磁化热解装置内部和外部环境的进料门;进料装置将固体废物送入低温磁化热解装置后,经过热解气化后,产生的热解气体进入对应的高温热解焚烧装置,热解气体经过高温焚烧后将尾气排入尾气净化装置;The feeding device includes but is not limited to a feeding channel and a feeding door separating the internal and external environments of the low-temperature magnetic pyrolysis device; after the feeding device feeds the solid waste into the low-temperature magnetic pyrolysis device, after pyrolysis and gasification, the generated pyrolysis gas enters the corresponding high-temperature pyrolysis incineration device, and the pyrolysis gas is discharged into the tail gas purification device after high-temperature incineration;
所述进料管控系统能够检测各个低温磁化热解装置的内部或者出口的热解气体温度以及热解气体氧浓度,并根据所述热解气体温度以及热解气体氧浓度控制所述进料装置向各个所述低温磁化热解装置输送固体废物的进料量与节拍。The feed control system can detect the pyrolysis gas temperature and pyrolysis gas oxygen concentration inside or at the outlet of each low-temperature magnetic pyrolysis device, and control the feed amount and rhythm of the solid waste transported by the feed device to each low-temperature magnetic pyrolysis device according to the pyrolysis gas temperature and pyrolysis gas oxygen concentration.
具体而言,三个低温磁化热解装置分别为低温磁化热解装置Ⅰ、低温磁化热解装置Ⅱ以及低温磁化热解装置Ⅲ,三个高温热解焚烧装置分别为高温热解焚烧装置Ⅰ、高温热解焚烧装置Ⅱ以及高温热解焚烧装置Ⅲ,低温磁化热解装置Ⅰ产生的热解气体进入高温热解焚烧装置Ⅰ,低温磁化热解装置Ⅱ产生的热解气体进入高温热解焚烧装置Ⅱ,低温磁化热解装置Ⅲ产生的热解气体进入高温热解焚烧装置Ⅲ;低温磁化热解装置Ⅰ、低温磁化热解装置Ⅱ以及低温磁化热解装置Ⅲ均与进料装置连接;高温热解焚烧装置Ⅰ、高温热解焚烧装置Ⅱ以及高温热解焚烧装置Ⅲ均与尾气净化装置连接; Specifically, the three low-temperature magnetized pyrolysis devices are respectively low-temperature magnetized pyrolysis device I, low-temperature magnetized pyrolysis device II and low-temperature magnetized pyrolysis device III; the three high-temperature pyrolysis incineration devices are respectively high-temperature pyrolysis incineration device I, high-temperature pyrolysis incineration device II and high-temperature pyrolysis incineration device III; the pyrolysis gas generated by low-temperature magnetized pyrolysis device I enters high-temperature pyrolysis incineration device I, the pyrolysis gas generated by low-temperature magnetized pyrolysis device II enters high-temperature pyrolysis incineration device II, and the pyrolysis gas generated by low-temperature magnetized pyrolysis device III enters high-temperature pyrolysis incineration device III; low-temperature magnetized pyrolysis device I, low-temperature magnetized pyrolysis device II and low-temperature magnetized pyrolysis device III are all connected to the feeding device; high-temperature pyrolysis incineration device I, high-temperature pyrolysis incineration device II and high-temperature pyrolysis incineration device III are all connected to the exhaust gas purification device;
进料管控系统包括主控器、三个温度传感器以及三个氧传感器,三个温度传感器分别与三个磁化热解总成一一对应,温度传感器能够检测对应的低温磁化热解装置的内部或者出口的热解气体温度;三个氧传感器分别与三个磁化热解总成一一对应,氧传感器能够检测对应的低温磁化热解装置的内部或者出口的热解气体氧浓度;三个温度传感器以及氧传感器均与主控器连接,主控器与进料装置连接;The feeding control system includes a main controller, three temperature sensors and three oxygen sensors. The three temperature sensors correspond to the three magnetized pyrolysis assemblies one by one, and the temperature sensors can detect the pyrolysis gas temperature inside or at the outlet of the corresponding low-temperature magnetized pyrolysis device; the three oxygen sensors correspond to the three magnetized pyrolysis assemblies one by one, and the oxygen sensors can detect the oxygen concentration of the pyrolysis gas inside or at the outlet of the corresponding low-temperature magnetized pyrolysis device; the three temperature sensors and the oxygen sensor are all connected to the main controller, and the main controller is connected to the feeding device;
具体而言,三个温度传感器分别为温度传感器Ⅰ、温度传感器Ⅱ以及温度传感器Ⅲ,三个氧传感器分别氧传感器Ⅰ、氧传感器Ⅱ以及氧传感器Ⅲ,温度传感器Ⅰ和氧传感器Ⅰ设置于低温磁化热解装置Ⅰ的内部或者出口处,温度传感器Ⅱ和氧传感器Ⅱ设置于低温磁化热解装置Ⅱ的内部或者出口处,温度传感器Ⅲ和氧传感器Ⅲ设置于低温磁化热解装置Ⅲ的内部或者出口处。Specifically, the three temperature sensors are temperature sensor I, temperature sensor II and temperature sensor III, and the three oxygen sensors are oxygen sensor I, oxygen sensor II and oxygen sensor III. Temperature sensor I and oxygen sensor I are arranged inside or at the outlet of low-temperature magnetization pyrolysis device I, temperature sensor II and oxygen sensor II are arranged inside or at the outlet of low-temperature magnetization pyrolysis device II, and temperature sensor III and oxygen sensor III are arranged inside or at the outlet of low-temperature magnetization pyrolysis device III.
本实施例中,主控器包括信号获取模块以及控制模块,信号获取模块能够获取各个温度传感器检测到的热解气体温度值、各个氧传感器检测到的热解气体氧浓度以及进料装置发出的进料完成信号,并将热解气体温度值、热解气体氧浓度以及进料完成信号反馈至控制模块。In this embodiment, the main controller includes a signal acquisition module and a control module. The signal acquisition module can obtain the pyrolysis gas temperature value detected by each temperature sensor, the pyrolysis gas oxygen concentration detected by each oxygen sensor, and the feeding completion signal issued by the feeding device, and feed back the pyrolysis gas temperature value, pyrolysis gas oxygen concentration and feeding completion signal to the control module.
本实施例中,主控器还包括发送模块,发送模块与控制模块连接,控制模块通过发送模块向进料装置发送进料指令,以控制进料装置向各个低温磁化热解装置输送固体废物。In this embodiment, the main controller also includes a sending module, which is connected to the control module. The control module sends feeding instructions to the feeding device through the sending module to control the feeding device to transport solid waste to each low-temperature magnetization pyrolysis device.
本实施例中,主控器还包括计时模块,计时模块用于记录进料间隔时间以及计时清零,并将进料间隔时间反馈至控制模块。In this embodiment, the main controller also includes a timing module, which is used to record the feeding interval time and reset the timing, and feed the feeding interval time back to the control module.
本实施例中,控制模块预设有单次进料量A、最低进料时间间隔t1、首次热解温度阈值T1、热解气体温度限定值T2以及磁化热解气体氧浓度限定值B。In this embodiment, the control module is preset with a single feed amount A, a minimum feed time interval t1, a first pyrolysis temperature threshold T1, a pyrolysis gas temperature limit value T2, and a magnetized pyrolysis gas oxygen concentration limit value B.
实施例二:Example 2:
如图2所示,本实施例中提供了包括进料装置、尾气净化装置、进料管控系统以及磁化热解总成;As shown in FIG2 , this embodiment provides a feeding device, an exhaust gas purification device, a feeding control system, and a magnetization pyrolysis assembly;
所述磁化热解总成包括一个低温磁化热解装置以及与低温磁化热解装置相对应的一个高温热解焚烧装置;所述低温磁化热解装置能够在磁化空气作用下,在欠氧环境中实现固体废物的低温热解气化,产生的热解气体能够进入高温热解焚烧装置,所述高温热解焚烧装置能够将热解气体进行高温热解及焚烧;所述高温热解焚烧装置均与所述尾气净化装置连接;尾气净化装置数量为一;The magnetization pyrolysis assembly includes a low-temperature magnetization pyrolysis device and a high-temperature pyrolysis incineration device corresponding to the low-temperature magnetization pyrolysis device; the low-temperature magnetization pyrolysis device can realize low-temperature pyrolysis and gasification of solid waste in an oxygen-deficient environment under the action of magnetized air, and the generated pyrolysis gas can enter the high-temperature pyrolysis incineration device, and the high-temperature pyrolysis incineration device can perform high-temperature pyrolysis and incineration on the pyrolysis gas; the high-temperature pyrolysis incineration devices are all connected to the exhaust gas purification device; the number of the exhaust gas purification device is one;
进料装置包括但不限于进料的通道和隔开低温磁化热解装置内部和外部环境的进料门;进料装置将固体废物送入低温磁化热解装置后,经过热解气化后,产生的热解气体进入对应的高温热解焚烧装置,热解气体经过高温焚烧后将尾气排入尾气净化装置;The feeding device includes but is not limited to a feeding channel and a feeding door separating the internal and external environments of the low-temperature magnetic pyrolysis device; after the feeding device feeds the solid waste into the low-temperature magnetic pyrolysis device, after pyrolysis and gasification, the generated pyrolysis gas enters the corresponding high-temperature pyrolysis incineration device, and the pyrolysis gas is discharged into the tail gas purification device after high-temperature incineration;
所述进料管控系统能够检测各个低温磁化热解装置的内部或者出口的热解气体温度以及热解气体氧浓度,并根据所述热解气体温度以及热解气体氧浓度控制所述进料装置向各个所述低温磁化热解装置输送固体废物的进料量与节拍。The feed control system can detect the pyrolysis gas temperature and pyrolysis gas oxygen concentration inside or at the outlet of each low-temperature magnetic pyrolysis device, and control the feed amount and rhythm of the solid waste transported by the feed device to each low-temperature magnetic pyrolysis device according to the pyrolysis gas temperature and pyrolysis gas oxygen concentration.
本实施例中进料管控系统包括主控器、一个温度传感器以及一个氧传感器,各个低温磁化热解装置对应一个温度传感器以及一个氧传感器;温度传感器能够检测低温磁化热解装置的内部或者出口的热解气体温度,氧传感器能够检测低温磁化热解装置的内部或者出口的热解气体氧浓度,温度传感器以及氧传感器均与主控器连接,主控器与进料装置连接。In this embodiment, the feed control system includes a main controller, a temperature sensor and an oxygen sensor. Each low-temperature magnetic pyrolysis device corresponds to a temperature sensor and an oxygen sensor. The temperature sensor can detect the temperature of the pyrolysis gas inside or at the outlet of the low-temperature magnetic pyrolysis device, and the oxygen sensor can detect the oxygen concentration of the pyrolysis gas inside or at the outlet of the low-temperature magnetic pyrolysis device. The temperature sensor and the oxygen sensor are both connected to the main controller, and the main controller is connected to the feeding device.
本实施例中主控器预设有单次进料量A、首次热解温度阈值T1、最低进料时间间隔t1、热解气体温度限定值T2以及磁化热解气体氧浓度限定值B。In this embodiment, the main controller presets the single feed amount A, the first pyrolysis temperature threshold T1, the minimum feed time interval t1, the pyrolysis gas temperature limit value T2 and the magnetized pyrolysis gas oxygen concentration limit value B.
实施例三:Example 3:
本实施例中的一种磁化热解焚烧设备进料管控方法,使用了实施例一中的磁化热解焚烧设备;包括以下步骤:A method for controlling feed of a magnetized pyrolysis incineration device in this embodiment uses the magnetized pyrolysis incineration device in Embodiment 1; and includes the following steps:
S1、根据待焚烧的固体废物的类型,通过主控器的控制模块设定以下参数:单次进料量A、最低进料时间间隔t1、首次热解温度阈值T1、热解气体温度限定值T2以及磁化热解气体氧浓度限定值B;S1. According to the type of solid waste to be incinerated, the following parameters are set through the control module of the main controller: single feed amount A, minimum feed time interval t1, first pyrolysis temperature threshold T1, pyrolysis gas temperature limit value T2 and magnetized pyrolysis gas oxygen concentration limit value B;
S2、进行固体废物的首次进料,通过进料装置将固体废物输送至低温磁化热解装置,低温磁化热解装置Ⅰ、低温磁化热解装置Ⅱ以及低温磁化热解装置Ⅲ;S2, performing the first feeding of solid waste, and conveying the solid waste to the low-temperature magnetic pyrolysis device, the low-temperature magnetic pyrolysis device I, the low-temperature magnetic pyrolysis device II and the low-temperature magnetic pyrolysis device III through the feeding device;
具体而言,进料装置首先将固体废物输送至低温磁化热解装置Ⅰ,间隔时间t2后,进料装置再将固体废物输送至低温磁化热解装置Ⅱ,间隔时间t3后,进料装置最后将固体废物输送至低温磁化热解装置Ⅲ;进料装置将固体废物输送至各个低温磁化热解装置错开一定时间,能够降低各个磁化热解总成产生的尾气周期性波动,保证能够提供较为平稳的尾气气流进入尾气净化装置,防止因尾气周期性波动导致尾气净化装置无法治理达标;Specifically, the feeding device first transports the solid waste to the low-temperature magnetic pyrolysis device I, and after an interval of t2, the feeding device then transports the solid waste to the low-temperature magnetic pyrolysis device II, and after an interval of t3, the feeding device finally transports the solid waste to the low-temperature magnetic pyrolysis device III; the feeding device transports the solid waste to each low-temperature magnetic pyrolysis device at different times, which can reduce the periodic fluctuation of the exhaust gas generated by each magnetic pyrolysis assembly, ensure that a relatively stable exhaust gas flow can be provided to enter the exhaust purification device, and prevent the exhaust purification device from failing to meet the treatment standards due to the periodic fluctuation of the exhaust gas;
S3、三个低温磁化热解装置分别将内部的固体废物热解气化,进料管控系统监控各个低温磁化热解装置的内部或者出口的实时热解气体温度,当任一低温磁化热解装置的实时热解气体温度≥T1时,主控器的计时模块开始记录该低温磁化热解装置的进料间隔时间;例如,若低温磁化热解装置Ⅰ的实时热解气体温度≥T1时,计时模块开始记录低温磁化热解装置Ⅰ的进料间隔时间,若低温磁化热解装置Ⅰ的实时热解气体温度<T1时,计时模块则不计时;步骤S3的意义在于,当首次向各个低温磁化热解装置内输送固体废物后,需要热解气化一定时间,当低温磁化热解装置的热解气体温度不小于T1时,此时才需要通过控制模块判断该低温磁化热解装置需要进料,防止发生误判;S3, the three low-temperature magnetic pyrolysis devices pyrolyze and gasify the solid waste inside respectively, and the feed control system monitors the real-time pyrolysis gas temperature inside or at the outlet of each low-temperature magnetic pyrolysis device. When the real-time pyrolysis gas temperature of any low-temperature magnetic pyrolysis device is ≥ T1, the timing module of the main controller starts to record the feeding interval time of the low-temperature magnetic pyrolysis device; for example, if the real-time pyrolysis gas temperature of the low-temperature magnetic pyrolysis device I is ≥ T1, the timing module starts to record the feeding interval time of the low-temperature magnetic pyrolysis device I, and if the real-time pyrolysis gas temperature of the low-temperature magnetic pyrolysis device I is < T1, the timing module does not count; the significance of step S3 is that after the solid waste is transported to each low-temperature magnetic pyrolysis device for the first time, it needs to be pyrolyzed and gasified for a certain period of time. When the pyrolysis gas temperature of the low-temperature magnetic pyrolysis device is not less than T1, it is necessary to judge through the control module that the low-temperature magnetic pyrolysis device needs to be fed to prevent misjudgment;
S4、各个低温磁化热解装置继续将内部的固体废物热解气化,进料管控系统监控各个低温磁化热解装置的内部或者出口的实时热解气体温度以及实时热解气体氧浓度;当任一低温磁化热解装置满足进料间隔时间≥t1、实时热解气体温度<T2且实时热解气体氧浓度≥B时,进料装置向该低温磁化热解装置输送固体废物;S4. Each low-temperature magnetic pyrolysis device continues to pyrolyze and gasify the solid waste inside, and the feed control system monitors the real-time pyrolysis gas temperature and real-time pyrolysis gas oxygen concentration inside or at the outlet of each low-temperature magnetic pyrolysis device; when any low-temperature magnetic pyrolysis device meets the conditions that the feed interval time ≥ t1, the real-time pyrolysis gas temperature < T2, and the real-time pyrolysis gas oxygen concentration ≥ B, the feed device transports the solid waste to the low-temperature magnetic pyrolysis device;
进料装置可以采用自动控制或者手动控制;The feeding device can be automatically controlled or manually controlled;
当进料装置为自动控制时,并且当任一低温磁化热解装置满足进料间隔时间≥t1、实时热解气体温度<T2且实时热解气体氧浓度≥B时,主控器的控制模块判断该低温磁化热解装置需要进料,控制模块通过发送模块向进料装置发送进料指令,进料装置向该低温磁化热解装置输送固体废物;例如,若低温磁化热解装置Ⅰ满足进料间隔时间≥t1、实时热解气体温度<T2且实时热解气体氧浓度≥B时,控制模块判断低温磁化热解装置Ⅰ需要进料,控制模块通过发送模块向进料装置发送进料指令,进料装置向低温磁化热解装置Ⅰ输送固体废物;When the feeding device is automatically controlled, and when any low-temperature magnetic pyrolysis device satisfies the feeding interval time ≥ t1, the real-time pyrolysis gas temperature < T2, and the real-time pyrolysis gas oxygen concentration ≥ B, the control module of the main controller determines that the low-temperature magnetic pyrolysis device needs to be fed, and the control module sends a feeding instruction to the feeding device through the sending module, and the feeding device transports solid waste to the low-temperature magnetic pyrolysis device; for example, if the low-temperature magnetic pyrolysis device I satisfies the feeding interval time ≥ t1, the real-time pyrolysis gas temperature < T2, and the real-time pyrolysis gas oxygen concentration ≥ B, the control module determines that the low-temperature magnetic pyrolysis device I needs to be fed, and the control module sends a feeding instruction to the feeding device through the sending module, and the feeding device transports solid waste to the low-temperature magnetic pyrolysis device I;
当进料装置为手动控制时,并且当任一低温磁化热解装置满足进料间隔时间≥t1、实时热解气体温度<T2且实时热解气体氧浓度≥B时,主控器的控制模块判断该低温磁化热解装置需要进料,主控器示警,以提示人工操作进料装置进料。主控器示警可以通过声或者光或者声光结合的方式发出警示,向工人示警,以提示工人操作进料装置向该低温磁化热解装置输送固体废物;When the feeding device is manually controlled, and when any low-temperature magnetic pyrolysis device meets the conditions that the feeding interval time ≥ t1, the real-time pyrolysis gas temperature < T2, and the real-time pyrolysis gas oxygen concentration ≥ B, the control module of the main controller determines that the low-temperature magnetic pyrolysis device needs to be fed, and the main controller gives an alarm to prompt the manual operation of the feeding device to feed. The main controller can give an alarm by sound or light or a combination of sound and light to warn the worker, so as to prompt the worker to operate the feeding device to transport solid waste to the low-temperature magnetic pyrolysis device;
S5、当固体废物的输送量达到单次进料量为A时,进料装置停止输送,并向主控器的信号获取模块发送进料完成信号,信号获取模块将进料完成信号反馈至控制模块,控制模块发送指令使计时模块记录的该低温磁化热解装置的进料间隔时间清零,计时模块重新开始记录该低温磁化热解装置的进料间隔时间;S5. When the conveying amount of solid waste reaches the single feeding amount A, the feeding device stops conveying and sends a feeding completion signal to the signal acquisition module of the main controller. The signal acquisition module feeds back the feeding completion signal to the control module. The control module sends an instruction to clear the feeding interval time of the low-temperature magnetization pyrolysis device recorded by the timing module, and the timing module restarts to record the feeding interval time of the low-temperature magnetization pyrolysis device.
S6、重复步骤S4-S5。S6. Repeat steps S4-S5.
本实施例中,低温磁化热解装置的数量为三,满足低温磁化热解装置的数量不小于2的条件,则在步骤S4中,若多个低温磁化热解装置均满足进料间隔时间≥t1、实时热解气体温度<T2且实时热解气体氧浓度≥B,则控制模块根据实时热解气体氧浓度进行进料优先级排序,低温磁化热解装置的实时热解气体氧浓度越大,该低温磁化热解装置的进料优先级排序越靠前。In this embodiment, the number of low-temperature magnetic pyrolysis devices is three, satisfying the condition that the number of low-temperature magnetic pyrolysis devices is not less than 2. Then in step S4, if multiple low-temperature magnetic pyrolysis devices all satisfy the feeding interval time ≥ t1, the real-time pyrolysis gas temperature < T2 and the real-time pyrolysis gas oxygen concentration ≥ B, the control module will sort the feeding priority according to the real-time pyrolysis gas oxygen concentration. The greater the real-time pyrolysis gas oxygen concentration of the low-temperature magnetic pyrolysis device, the higher the feeding priority of the low-temperature magnetic pyrolysis device.
实施例四:Example 4:
本实施例中提供了一种磁化热解焚烧设备进料管控方法,使用了实施例二中的磁化热解焚烧设备;包括以下步骤:This embodiment provides a method for controlling the feeding of a magnetized pyrolysis incineration device, using the magnetized pyrolysis incineration device in the second embodiment; and includes the following steps:
P1、根据待焚烧的固体废物的类型,通过主控器设定以下参数:单次进料量A、最低进料时间间隔t1、首次热解温度阈值T1、热解气体温度限定值T2以及磁化热解气体氧浓度限定值B;P1. According to the type of solid waste to be incinerated, the following parameters are set through the main controller: single feed amount A, minimum feed time interval t1, first pyrolysis temperature threshold T1, pyrolysis gas temperature limit value T2 and magnetized pyrolysis gas oxygen concentration limit value B;
P2、进行固体废物的首次进料,通过进料装置将固体废物输送至低温磁化热解装置;P2, carrying out the first feeding of solid waste, and conveying the solid waste to the low-temperature magnetic pyrolysis device through the feeding device;
P3、低温磁化热解装置将内部的固体废物热解气化,进料管控系统监控低温磁化热解装置的内部或者出口的实时热解气体温度,当低温磁化热解装置的实时热解气体温度≥T1时,主控器开始记录低温磁化热解装置的进料间隔时间; P3. The low-temperature magnetic pyrolysis device pyrolyzes and gasifies the solid waste inside. The feed control system monitors the real-time pyrolysis gas temperature inside or at the outlet of the low-temperature magnetic pyrolysis device. When the real-time pyrolysis gas temperature of the low-temperature magnetic pyrolysis device is ≥ T1, the main controller starts to record the feed interval time of the low-temperature magnetic pyrolysis device;
P4、低温磁化热解装置继续将内部的固体废物热解气化,进料管控系统监控低温磁化热解装置的内部或者出口的实时热解气体温度以及实时热解气体氧浓度;当低温磁化热解装置满足进料间隔时间≥t1、实时热解气体温度<T2且实时热解气体氧浓度≥B时,主控器判断低温磁化热解装置需要进料,主控器向进料装置发送进料指令,进料装置向该低温磁化热解装置输送固体废物;P4. The low-temperature magnetic pyrolysis device continues to pyrolyze and gasify the solid waste inside. The feed control system monitors the real-time pyrolysis gas temperature and real-time pyrolysis gas oxygen concentration inside or at the outlet of the low-temperature magnetic pyrolysis device. When the low-temperature magnetic pyrolysis device satisfies the feeding interval time ≥ t1, the real-time pyrolysis gas temperature < T2, and the real-time pyrolysis gas oxygen concentration ≥ B, the main controller determines that the low-temperature magnetic pyrolysis device needs to be fed, and the main controller sends a feeding instruction to the feeding device, and the feeding device transports solid waste to the low-temperature magnetic pyrolysis device.
P5、当固体废物的输送量达到单次进料量为A时,进料装置停止输送,并向主控器发送进料完成信号,主控器发送指令使计时模块记录的低温磁化热解装置的进料间隔时间清零,并重新开始记录低温磁化热解装置的进料间隔时间;P5. When the conveying amount of solid waste reaches the single feeding amount A, the feeding device stops conveying and sends a feeding completion signal to the main controller. The main controller sends an instruction to reset the feeding interval time of the low-temperature magnetic pyrolysis device recorded by the timing module, and restarts recording the feeding interval time of the low-temperature magnetic pyrolysis device;
P6、重复步骤P4-P5。P6. Repeat steps P4-P5.
实施例五;Example five;
如图3所示,本实施例中的一种磁化热解焚烧设备,与实施例一的不同之处在于:磁化热解总成包括并列设置的两个低温磁化热解装置以及并列设置的四个高温热解焚烧装置;四个高温热解焚烧装置均与尾气净化装置连接;其中,每个低温磁化热解装置分别与两个高温热解焚烧装置连接,即每个低温磁化热解装置产生的热解气分别通向两个高温热解焚烧装置。相应的,温度传感器以及氧传感器的数量也均为两个。As shown in FIG3 , a magnetized pyrolysis incineration device in this embodiment is different from the first embodiment in that: the magnetized pyrolysis assembly includes two low-temperature magnetized pyrolysis devices arranged in parallel and four high-temperature pyrolysis incineration devices arranged in parallel; the four high-temperature pyrolysis incineration devices are all connected to the exhaust gas purification device; wherein each low-temperature magnetized pyrolysis device is respectively connected to two high-temperature pyrolysis incineration devices, that is, the pyrolysis gas generated by each low-temperature magnetized pyrolysis device is respectively led to two high-temperature pyrolysis incineration devices. Correspondingly, the number of temperature sensors and oxygen sensors is also two.
实施例六;Example six;
如图4所示,本实施例中的一种磁化热解焚烧设备,与实施例一的不同之处在于:磁化热解总成包括并列设置的两个低温磁化热解装置以及一个高温热解焚烧装置;两个低温磁化热解装置均与该高温热解焚烧装置连接,高温热解焚烧装置与尾气净化装置连接。相应的,温度传感器以及氧传感器的数量也均为两个。As shown in FIG4 , a magnetized pyrolysis incineration device in this embodiment is different from the first embodiment in that: the magnetized pyrolysis assembly includes two low-temperature magnetized pyrolysis devices and a high-temperature pyrolysis incineration device arranged in parallel; the two low-temperature magnetized pyrolysis devices are connected to the high-temperature pyrolysis incineration device, and the high-temperature pyrolysis incineration device is connected to the exhaust gas purification device. Correspondingly, the number of temperature sensors and oxygen sensors is also two.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the purpose and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
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