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WO2024198647A1 - Silane coupling agent, linking method therefor, and solar cell - Google Patents

Silane coupling agent, linking method therefor, and solar cell Download PDF

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Publication number
WO2024198647A1
WO2024198647A1 PCT/CN2024/072597 CN2024072597W WO2024198647A1 WO 2024198647 A1 WO2024198647 A1 WO 2024198647A1 CN 2024072597 W CN2024072597 W CN 2024072597W WO 2024198647 A1 WO2024198647 A1 WO 2024198647A1
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WO
WIPO (PCT)
Prior art keywords
transport layer
hole transport
coupling agent
silane coupling
silicon
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PCT/CN2024/072597
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French (fr)
Chinese (zh)
Inventor
刁一凡
吴兆
解俊杰
孙朱行
刘童
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Longi Green Energy Technology Co Ltd
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Longi Green Energy Technology Co Ltd
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Priority claimed from CN202310317880.4A external-priority patent/CN117580371A/en
Priority claimed from CN202310320147.8A external-priority patent/CN117567501A/en
Application filed by Longi Green Energy Technology Co Ltd filed Critical Longi Green Energy Technology Co Ltd
Publication of WO2024198647A1 publication Critical patent/WO2024198647A1/en
Anticipated expiration legal-status Critical
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic Table
    • C07F7/02Silicon compounds
    • C07F7/08Compounds having one or more C—Si linkages
    • C07F7/18Compounds having one or more C—Si linkages as well as one or more C—O—Si linkages
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G83/00Macromolecular compounds not provided for in groups C08G2/00 - C08G81/00
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K30/00Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
    • H10K30/10Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation comprising heterojunctions between organic semiconductors and inorganic semiconductors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K30/00Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
    • H10K30/50Photovoltaic [PV] devices
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K30/00Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
    • H10K30/80Constructional details
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K30/00Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
    • H10K30/80Constructional details
    • H10K30/84Layers having high charge carrier mobility
    • H10K30/86Layers having high hole mobility, e.g. hole-transporting layers or electron-blocking layers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K30/00Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
    • H10K30/80Constructional details
    • H10K30/88Passivation; Containers; Encapsulations
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/10Deposition of organic active material
    • H10K71/12Deposition of organic active material using liquid deposition, e.g. spin coating
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K85/00Organic materials used in the body or electrodes of devices covered by this subclass
    • H10K85/10Organic polymers or oligomers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells

Definitions

  • the present application relates to the technical field of organic silicon compounds, and in particular to a silane coupling agent and a connection method thereof, and a solar cell.
  • silane coupling agents as an inorganic and organic interface adhesive, are gradually being used in the interface connection of photovoltaic cells, for example: the connection between crystalline silicon and the hole transport layer in crystalline silicon cells, mainly to meet the surface passivation of crystalline silicon cells.
  • Silane coupling agent is a chemical agent developed by Union Carbide Corporation, mainly used for glass fiber reinforced plastics.
  • the molecular structure of silane coupling agent is generally YR-SiX 3 , where the hydrolyzed groups of SiX 3 can passivate and connect the crystalline silicon surface, R is an alkyl group, and Y is an organic group that usually undergoes organic reactions. Therefore, when the silane coupling agent is between the interface of inorganic (such as crystalline silicon) and organic (such as hole transport layer), a bonding layer of organic matrix-silane coupling agent-inorganic matrix can be formed.
  • inorganic such as crystalline silicon
  • organic such as hole transport layer
  • the photogenerated carriers in the crystalline silicon cannot be fully diffused to the hole transport layer, resulting in a loss of conversion efficiency of the photovoltaic cell; in addition, the weak bond energy of the hydrogen bond also reduces the stability of the interface connection.
  • a silane coupling agent used to connect inorganic silicon and polymers.
  • the silane coupling agent is YR-SiX 3 , wherein:
  • Y represents a monomer forming the polymer
  • R is an alkylene group
  • SiX 3 can hydrolyze and connect to the surface of the inorganic silicon.
  • silane coupling agent as described in item 1, wherein the polymer is a polymer that can serve as a hole transport layer; preferably, the polymer is a thiophene polymer.
  • Y is selected from one of EDOT, 3HT, 3OHT, 3ODDT and thiophene in thiophene compounds.
  • a method for connecting inorganic silicon and a polymer comprising:
  • a pretreatment step pretreatment to make the surface of the inorganic silicon have hydroxyl groups
  • silane coupling agent described in any one of items 1 to 4 is used to undergo a substitution reaction with the pretreated inorganic silicon to obtain a silicon interface modified by the silane coupling agent;
  • the polymerization step is to carry out a polymerization reaction on the surface of the inorganic silicon after the alkylation reaction to form the polymer on the silicon interface modified by the silane coupling agent.
  • the inorganic silicon is crystalline silicon
  • the polymer is a polymer that can serve as a hole transport layer; preferably, the surface of the crystalline silicon is passivated.
  • the crystalline silicon is immersed in the Piranha solution for more than 12 hours, wherein the mass percentage of H 2 O 2 in the Piranha solution is greater than 5% and less than or equal to 40%; preferably, the crystalline silicon is immersed in the Piranha solution for more than 24 hours.
  • the alkylation reaction step comprises: immersing the pretreated crystalline silicon in an organic solution of a silane coupling agent as described in any one of items 1 to 4, preferably for 6 to 12 hours.
  • the crystalline silicon after the alkylation reaction is placed in an organic solution containing an oxidant and a polymer monomer. Polymerizing on the silicon interface modified by the silane coupling agent to form a hole transport layer;
  • the polymerization reaction is carried out at 80 to 130° C., and after uniform stirring for 30 to 60 minutes, a hole transport layer with a thickness of 200 to 1000 nm is formed.
  • oxidants and polymer monomers are evaporated on the crystalline silicon after the alkylation reaction, and polymerized on the silicon interface modified by the silane coupling agent to form a hole transport layer;
  • the evaporation is performed at 80 to 130° C., and after 1 to 2 hours of evaporation, a hole transport layer with a thickness of 200 to 1000 nm is formed.
  • a solar cell comprising a cell absorption layer and a hole transport layer formed of a polymer
  • the battery absorption layer and the hole transport layer are connected by the silane coupling agent described in any one of items 1 to 4; or, the battery absorption layer and the hole transport layer are connected by the method described in any one of items 5 to 10.
  • the silane coupling agent provided by the present application can connect inorganic silicon and the polymer generated by polymerization through covalent bonds, thereby significantly improving the bonding force compared with the connection method relying on hydrogen bonds in the prior art; in addition, when the connected polymer is a polymer as a hole transport layer, the silane coupling agent can firmly connect the inorganic (such as crystalline silicon) and organic (such as hole transport layer) interfaces in the solar cell; when R is a methylene or ethylene group, the influence on the conductivity of the hole transport layer generated by polymerization is also small, thereby improving the conversion efficiency of the solar cell and being able to passivate the crystalline silicon surface well.
  • the present application also provides a method and a solar cell for connecting the corresponding silane coupling agent to the polymer generated by polymerization.
  • the present application provides an organic-crystalline silicon heterojunction battery and a method for forming a hole transport layer on a silicon substrate.
  • the technical solution of the present application is as follows:
  • An organic-crystalline silicon heterojunction battery comprising:
  • a silicon substrate wherein a textured surface is formed on at least one surface of the silicon substrate
  • An organic and silicon-free hole transport layer located on a surface of the suede and extending to the bottom of the channel of the suede;
  • the electron transport layer is located on the opposite side of the hole transport layer of the silicon substrate.
  • the material of the hole transport layer is a polymer; preferably, the material of the hole transport layer is selected from one or a combination of more than two of PEDOT, P3HT, P3OHT and P3ODDT.
  • the hole transport layer extending to the bottom of the channel of the velvet surface is formed by polymerization of monomers forming the hole transport layer initiated by an oxidant filled in the channel.
  • the silicon substrate and the hole transport layer are connected by a silane coupling agent
  • the silane coupling agent is YR-SiX 3 , wherein Y represents a monomer of the polymer of the hole transport layer, R represents an alkylene group, and SiX 3 can be hydrolyzed and connected to the surface of the silicon substrate.
  • the hole transport layer comprises: a first hole transport layer located at the bottom of the channel of the velvet surface; and a second hole transport layer attached to the upper surface of the velvet surface and the first hole transport layer.
  • the material of the first hole transport layer is selected from one or a combination of two or more of PEDOT, P3HT, P3OHT and P3ODDT; the material of the second hole transport layer is selected from one or a combination of two or more of PEDOT:PSS and PEDOT:F.
  • the conductivity ⁇ of the hole transport layer is >10 S/cm
  • the thickness of the hole transport layer is 400 to 1100 nm
  • the transmittance T of the hole transport layer is >90%.
  • a method for forming a hole transport layer on a silicon substrate comprising: a coating step, coating oxidant particles on at least one of the velvet surfaces of crystalline silicon, wherein the particle size D50 of the oxidant particles is ⁇ 100 nm; a polymerization step, adding monomers for forming a hole transport layer on the velvet surface coated with the oxidant particles and performing a polymerization reaction to generate the hole transport layer.
  • the coating step comprises scraping and physical vapor deposition; preferably, the oxidant particles are coated by physical vapor deposition; further preferably, the oxidant particles are The coating thickness is 5 to 20 nm.
  • the particle size D50 of the oxidant particles is ⁇ 40nm.
  • the polymerization step comprises: forming a monomer of a hole transport layer on a velvet surface coated with oxidant particles by chemical vapor deposition and performing a polymerization reaction; preferably, in the chemical vapor deposition polymerization, the reactor contains an organic solution of a polar Lewis acid and 0.2 to 2 M monomers of the hole transport layer polymer, and the chemical vapor deposition polymerization is reacted at a temperature of 110°C to 150°C for 1 to 2 hours.
  • the method further comprises:
  • a silane coupling agent modification step wherein the silane coupling agent modification step comprises:
  • an alkylation reaction sub-step using a silane coupling agent to undergo a substitution reaction with the pretreated silicon substrate to obtain a silicon interface modified by the silane coupling agent;
  • the silane coupling agent is YR-SiX 3 , wherein:
  • Y represents a monomer forming the polymer of the hole transport layer
  • R is an alkylene group
  • SiX 3 can hydrolyze and connect to the surface of the silicon substrate.
  • a method for forming a hole transport layer on a silicon substrate comprising:
  • a filling step disposing particles of a material of a first hole transport layer at the bottom of a trench of at least one velvet surface of the silicon substrate, wherein the particle size D50 of the material of the first hole transport layer is ⁇ 100 nm;
  • the forming step is to form a second hole transport layer on the suede surface on which the nano-sized particles of the first hole transport layer material are arranged.
  • the filling step comprises scraping or physical vapor deposition;
  • physical vapor deposition is used to fill nano-scale particles of the material of the first hole transport layer; further preferably, the filling thickness of the nano-scale particles of the material of the first hole transport layer is 5 to 20 nm.
  • the particle size D50 of the material of the first hole transport layer is ⁇ 40 nm.
  • the material of the first hole transport layer is selected from one or a combination of two or more of PEDOT, P3HT, P3OHT and P3ODDT; the material of the second hole transport layer is selected from one or a combination of two or more of PEDOT:PSS and PEDOT:F.
  • the forming step is to form the second hole transport layer by spin coating.
  • the organic-crystalline silicon heterojunction cell By the organic-crystalline silicon heterojunction cell provided by the present application, it can form a scheme of a hole transport layer by initiating polymerization in an oxidant in the channel, or by a first hole transport layer located at the bottom of the channel of the velvet, a second hole transport layer attached to the velvet, the scheme of the upper surface of the first hole transport layer, so that the hole transport layer is located at a velvet surface and extends to the bottom of the channel of the velvet, so that the hole transport layer and the silicon substrate (crystalline silicon) are coated evenly, without pores, and effective contact is formed, thereby improving the battery efficiency, and at the same time, the polymer used has no water absorption, so that the stability of the device can be greatly improved.
  • the silane coupling agent provided by the present application is YR-SiX 3
  • the connection strength between the silicon substrate and the hole transport layer can be increased, and the influence on the conductivity of the hole transport layer generated by polymerization can be further avoided and the conversion efficiency of the solar cell can be improved.
  • the present application provides a method for forming a hole transport layer on a silicon substrate.
  • Figure 1 Schematic diagram of crystalline silicon pretreatment steps and alkylation reaction steps
  • FIG. 1 Polymerization steps using the liquid phase method
  • Figure 4 Schematic diagram of the structure of a solar cell containing a silane coupling agent
  • Figure 5 Schematic diagram of a solar cell structure without a silane coupling agent
  • Figure 6 Schematic diagram of the connection between inorganic and organic interfaces by silane coupling agents in the prior art
  • FIG7 is a schematic diagram of a silicon substrate and a hole transport layer structure provided by the present application.
  • Figure 8 Schematic diagram of setting an oxidant provided by the present application.
  • FIG9 is a schematic diagram of a process for forming a hole transport layer on a silicon substrate surface provided by the present application.
  • FIG10 is a schematic diagram of the structure of an organic-crystalline silicon heterojunction cell in one embodiment provided in the present application.
  • FIG11 is a schematic diagram of the structure of an organic-crystalline silicon heterojunction cell in a comparative example provided in the present application.
  • FIG12 is an electron microscope image of a silicon substrate and a hole transport layer in the prior art
  • FIG13 is a schematic diagram of liquid phase spin coating in the prior art
  • FIG. 14 is a schematic diagram showing the structure of forming a hole transport layer by liquid phase spin coating on the surface of a silicon substrate in the prior art.
  • Reference numerals 1. Silicon substrate; 2. Oxidant; 3. Hole transport layer; 4. TOC conductive layer; 5. PEDOT:PSS solution; 6. pores; 7. electron transport layer; 11. battery absorption layer; 12. first passivation layer; 13. silane coupling agent; 14. second passivation layer.
  • a silane coupling agent which can be used to connect inorganic silicon and polymer.
  • the silane coupling agent is YR-SiX 3 , wherein Y represents a monomer forming the polymer, R is an alkylene group, and SiX 3 is a surface that can be hydrolyzed and connected to the inorganic silicon.
  • the silane coupling agent can be used to connect the inorganic silicon with the polymer.
  • the inorganic silicon to which the silane coupling agent can be connected there is no specific limitation on the inorganic silicon to which the silane coupling agent can be connected, as long as it can be pre-treated so that the inorganic silicon surface has hydroxyl groups, and specific examples include crystalline silicon (such as single crystal Silicon, polycrystalline silicon), amorphous silicon, silicon oxide, etc.
  • X in SiX 3 can be any group as long as it can be hydrolyzed to form silanol (Si(OH) 3 ) and can be combined with inorganic silicon. Specific examples include chloro, methoxy, ethoxy, methoxyethoxy, acetoxy, and the like.
  • the prior art relies on hydrogen bonds to connect with the hole transport layer, but the bond energy of hydrogen bonds is relatively weak, which reduces the stability of the interface connection.
  • the hydrolyzed groups of SiX 3 can passivate and connect (through Si-O covalent bonds (Si-O bond energy is 121 kJ/mol)) the surface of pre-treated (surface with hydroxyl groups) inorganic silicon (such as crystalline silicon);
  • Y is a monomer of a polymer, which can participate in the polymerization reaction between polymer monomers and generate a polymer.
  • the silane coupling agent provided in this embodiment can respectively connect the inorganic silicon and the polymer generated by polymerization through covalent bonds, and its bonding force is much stronger than the connection method relying on hydrogen bonds in the prior art.
  • the inorganic silicon is crystalline silicon
  • the polymer is a polymer capable of serving as a hole transport layer.
  • silane coupling agents have been used in current solar cells to bond the inorganic (such as crystalline silicon) and organic (such as hole transport layer) interfaces, but they rely on hydrogen bonds to connect to the hole transport layer. Since the hydrogen bond energy is weak, the stability of the interface connection is reduced.
  • the polymer is limited to the range of polymers that can be used as a hole transport layer, and accordingly, Y represents a monomer of the polymer.
  • the silane coupling agent provided in this embodiment can be used to connect the inorganic (such as crystalline silicon) and organic (such as hole transport layer) interfaces in solar cells, thereby increasing the connection strength of the solar cell, increasing the durability of the solar cell (such as being able to be used in environments with more severe conditions) and the service life.
  • the polymer that can be used as the hole transport layer includes polymers such as thiophene polymers, and accordingly, Y is a monomer of the polymer, and specifically can be a thiophene compound, etc. More specifically, when Y is a thiophene compound, it can be one of EDOT, 3HT, 3OHT, 3ODDT, and thiophene.
  • the surface of the crystalline silicon may also be passivated to form a passivation layer, wherein the passivation layer is one of amorphous silicon, silicon oxide, crystalline silicon, and the like.
  • R is methylene or ethylene.
  • the number of carbon atoms in the alkyl group R is less than or equal to 2 (methylene or ethylene), which not only avoids the steric hindrance effect caused by the presence of ⁇ electron cloud groups (such as benzene rings, five-membered heterocycles, etc.) in the R group, thereby avoiding the influence on the conductivity of the hole transport layer generated by polymerization, and improving the conversion efficiency of solar cells, but also avoids the influence of the close-packed passivation of SiX3 and the crystalline silicon surface, and can passivate the crystalline silicon surface well.
  • the chain length is very short, thereby further avoiding the influence on the conductivity of the hole transport layer generated by polymerization and improving the conversion efficiency of solar cells.
  • R is -CH 2 -(methylene), which has low steric hindrance and little effect on the conductivity of the hole transport layer generated by polymerization, thereby improving the conversion efficiency of the solar cell and passivating the crystalline silicon surface well.
  • a method for connecting inorganic silicon and a polymer comprising:
  • a pretreatment step pretreatment to make the surface of the inorganic silicon have hydroxyl groups
  • silane coupling agent wherein Y is EDOT and SiX 3 is -Si(OEt) 3 ) is used to undergo a substitution reaction with the pretreated inorganic silicon to obtain a silicon interface modified by the silane coupling agent;
  • the polymerization step is to perform a polymerization reaction on the surface of the inorganic silicon after the alkylation reaction to form a polymer (PEDOT) on the silicon interface modified by the silane coupling agent in the inorganic silicon.
  • PEDOT polymer
  • the alkylation reaction refers to the reaction of introducing an alkyl group (-R) into atoms such as carbon, nitrogen, and oxygen in organic molecules, referred to as alkylation.
  • This embodiment provides a method for connecting inorganic silicon and polymer using the above-mentioned silane coupling agent.
  • the inorganic silicon is pretreated so that the inorganic silicon surface has hydroxyl groups; then, through an alkylation reaction, the groups hydrolyzed from SiX 3 (siloxane group) in the silane coupling agent are passivated and connected to the surface of the inorganic silicon (such as crystalline silicon) after pretreatment (with hydroxyl groups on the surface) (replacing -OH), thereby obtaining a silicon interface modified by the silane coupling agent, so that the silane coupling agent provided in this embodiment connects the inorganic silicon through a covalent bond; then, polymerizes on the silicon interface modified by the silane coupling agent to generate a polymer, so that this embodiment The silane coupling agent provided in the embodiment connects the polymer generated by polymerization through covalent bonds.
  • the silane coupling agent provided in this embodiment can connect the inorganic silicon and the polymer generated by polymerization through covalent bonds, and its bonding force is much stronger than the connection method relying on hydrogen bonds in the prior art.
  • the inorganic silicon is crystalline silicon
  • the polymer is a polymer capable of serving as a hole transport layer.
  • the method provided in this embodiment can be used to connect crystalline silicon and a hole transport layer. More specifically, the method provided in this embodiment can be used to connect crystalline silicon and a hole transport layer in a solar cell.
  • the silane coupling agent provided in this embodiment connects the crystalline silicon and the hole transport layer respectively through covalent bonds, thereby increasing the connection strength of the solar cell, increasing the durability of the solar cell (such as being able to be used in an environment with more severe conditions) and the service life.
  • the surface of the crystalline silicon may also be passivated to form a passivation layer, wherein the passivation layer is one of amorphous silicon, silicon oxide, crystalline silicon, and the like.
  • the inorganic silicon pretreatment (hydroxylation) step includes: immersing the crystalline silicon in a Piranha solution for more than 12 hours, wherein the mass percentage of H 2 O 2 in the Piranha solution is greater than 5% and less than or equal to 40%; preferably, immersing the crystalline silicon in the Piranha solution for more than 24 hours to ensure sufficient hydroxylation.
  • the inorganic silicon pretreatment (hydroxylation) process can be performed once or multiple times to ensure sufficient hydroxylation.
  • This embodiment mainly provides a specific form of the inorganic silicon pretreatment step, so that -OH can be introduced on the surface of crystalline silicon to facilitate subsequent bonding.
  • the alkylation reaction step comprises: immersing the pretreated crystalline silicon in the organic solution of the silane coupling agent, preferably for 6 to 12 hours, so that the alkylation reaction is fully carried out, so that the hydroxyl group (-OH) is fully replaced to obtain a silane coupling agent-silicon interface, so that the silane coupling agent provided in this embodiment can be connected to the crystalline silicon through a covalent bond.
  • a liquid phase method i.e., in a liquid phase polymerization step, comprising:
  • the crystalline silicon after the alkylation reaction is placed in an organic solution containing an oxidant and a polymer monomer, and polymerized on the silicon interface modified by a silane coupling agent to form a hole transport layer;
  • the polymerization reaction is carried out at 80-130° C., and after uniform stirring for 30-60 min, a hole transport layer with a thickness of 200-1000 nm is formed.
  • This embodiment provides a polymerization reaction in a liquid phase, wherein the polymerization reaction is initiated by an oxidant to the polymer monomer in the liquid phase and Y (polymer monomer) in the silane coupling agent to generate a polymer (hole transport layer).
  • the silane coupling agent provided in this embodiment can connect the polymer (hole transport layer) generated by polymerization through covalent bonds. This increases the adhesion of the silane coupling agent to the polymer (hole transport layer).
  • a gas phase method (i.e., in the gas phase) is provided as the polymerization step, comprising:
  • oxidants and polymer monomers are evaporated on the crystalline silicon after the alkylation reaction, and polymerized on the silicon interface modified by the silane coupling agent to form a hole transport layer;
  • the evaporation is performed at 80 to 130° C., and after 1 to 2 hours of evaporation, a hole transport layer with a thickness of 200 to 1000 nm is formed.
  • This embodiment provides a polymerization reaction in the gas phase, wherein the polymer monomers of the evaporated polymer and Y (monomer of the polymer) in the silane coupling agent are polymerized by an oxidant to generate a polymer (hole transport layer).
  • the silane coupling agent provided in this embodiment can connect the polymer (hole transport layer) generated by polymerization through covalent bonds. This increases the adhesion of the silane coupling agent to the polymer (hole transport layer).
  • a solar cell which includes a cell absorption layer 11 (crystalline silicon) and a hole transport layer 3 formed of a polymer; wherein the cell absorption layer 11 (crystalline silicon) and the hole transport layer are connected by the above-mentioned silane coupling agent 13.
  • the connection of the cell absorption layer 11 (crystalline silicon) and the hole transport layer 3 by the silane coupling agent 13 can be achieved by the above-mentioned liquid phase method or gas phase method.
  • the solar cell includes the hole transport layer 1, the alkyl coupling agent layer 3, the battery absorption layer 11 (crystalline silicon), and the electron transport layer in sequence.
  • the battery absorption layer 11 crystalline silicon
  • the battery absorption layer 11 can be passivated on at least one side to form a passivation layer, and the passivation layer is one or more of amorphous silicon, silicon oxide, polycrystalline silicon, etc.
  • the bonding force between the battery absorption layer 11 (crystalline silicon) connected by the silane coupling agent provided in the above embodiment or the above method and the hole transport layer 3 is much stronger than the connection method relying on hydrogen bonds in the prior art.
  • the connection strength of the solar cell is increased, and the durability of the solar cell (such as being able to be used in an environment with more severe conditions) and the service life are increased.
  • Embodiment 1 provides a solar cell, as shown in FIG4 , which includes, from top to bottom:
  • the hole transport layer 3 is a PEDOT film with a thickness of 100 nm;
  • Silane coupling agent 13 whose molecular formula is EDOT-CH 2 -Si(OEt) 3 and whose thickness is 3 nm;
  • the first passivation layer 12 is amorphous silicon with a thickness of 10 nm;
  • the battery absorption layer 11 is P-type crystalline silicon with a thickness of 160 ⁇ m;
  • the second passivation layer 14 is amorphous silicon with a thickness of 10 nm;
  • the electron transport layer 7 is TiO2 and has a thickness of 60 nm.
  • the silane coupling agent is used to connect the hole transport layer 3 and the battery absorption layer 11 through the above-mentioned gas phase method.
  • the first passivation layer 12, the silane coupling agent 13, and the hole transport layer 3 are connected by covalent bonds, and the coating does not fall off after the Scotch Tape test and ultrasonic cleaning.
  • the solar cell provided in Comparative Example 1 is different from the solar cell in Example 1 only in that the silane coupling agent used is a silane coupling agent in existing literature (see FIG. 4 for the structure and FIG. 6 for the connection method).
  • Layers 2 and 3 are connected by covalent bonds, and layers 3 and 4 are connected by hydrogen bonds, and can pass the Scotch Tape test appropriately; however, after ultrasonic cleaning, the transmission layers fall off.
  • the solar cell provided in Comparative Example 2 differs from the solar cell in Example 1 only in that the solar cell does not contain the silane coupling agent 13 (see FIG. 5 ), and the hole transport layer 3 is prepared by the existing spin coating method.
  • the use of the silane coupling agent provided by the present application can, on the one hand, respectively connect the inorganic silicon and the polymerized polymer through covalent bonds, so that the connection between the hole transport layer 3 and the first passivation layer 12 can be made more firmly, thereby increasing the durability and service life of the solar cell; on the other hand, the influence on the conductivity of the hole transport layer is also small, thereby improving the conversion efficiency of the solar cell; at the same time, it also improves the interface of the battery. Combination force.
  • an organic-crystalline silicon heterojunction cell is provided, as shown in FIG. 7 , FIG. 10 , etc., comprising:
  • a silicon substrate 1 (crystalline silicon), wherein a textured surface is formed on at least one surface of the silicon substrate 1;
  • An organic and silicon-free hole transport layer 3, the hole transport layer 3 is located on a surface of the suede and extends to the bottom of the channel of the suede;
  • the electron transport layer 7 is located on the opposite side of the hole transport layer of the silicon substrate. Specifically, the electron transport layer 7 is prepared by plasma enhanced chemical vapor deposition.
  • a TCO conductive layer 4 may be disposed on the surface of the hole transport layer 3 and the electron transport layer 7.
  • the TCO conductive layer 4 may be deposited by reactive ion deposition or sputtering.
  • pores are formed between the silicon substrate and the hole transport layer (specifically at the bottom of the channel of the velvet surface, which is the bottom of the valley for the pyramid structure velvet and the pits on the surface of the silicon substrate for the inverted pyramid structure), resulting in a large number of recombination of holes generated by the photoelectric effect at the interface, thereby reducing the open circuit voltage and the battery efficiency.
  • the organic-crystalline silicon heterojunction cell provided in this embodiment, as shown in FIG. 7 and FIG. 10, is an improvement on the above-mentioned existing organic-crystalline silicon heterojunction cell, in which the hole transport layer is attached to the surface of the velvet surface and extends all the way to the bottom of the channel of the velvet surface (the bottom of the pyramid structure velvet, and the pit on the surface of the silicon substrate for the inverted pyramid structure), and there are no pores between the silicon substrate 1 and the hole transport layer 3.
  • the silicon substrate may include a passivation layer formed by passivation treatment on its surface, and the passivation layer does not affect the implementation of the embodiments and implementations thereof.
  • the material of the hole transport layer is a polymer.
  • existing polymers such as PEDOT, P3HT, P3OHT and One or a combination of two or more P3ODDTs.
  • the hole transport layer can be obtained by coating an oxidant (capable of initiating polymerization reaction) with a particle size D50 ⁇ 100 nm to the channels of the texture surface and polymerizing the monomer of the hole transport layer polymer (generally liquid organic matter) in situ.
  • an oxidant capable of initiating polymerization reaction
  • a particle size D50 ⁇ 100 nm to the channels of the texture surface and polymerizing the monomer of the hole transport layer polymer (generally liquid organic matter) in situ.
  • particle size (D50) of the present application is an online particle size distribution measured using a portable aerosol spectrometer (GRIMM, model 11-C).
  • the silicon substrate (crystalline silicon) and the hole transport layer are connected by a silane coupling agent;
  • the silane coupling agent is YR-SiX 3
  • Y represents a monomer of a polymer forming the hole transport layer
  • R represents an alkylene group
  • SiX 3 can be hydrolyzed and connected to the surface of the silicon substrate.
  • the material of the hole transport layer is limited to polymers.
  • the silicon substrate and the hole transport layer can be connected by the above-mentioned silane coupling agent.
  • the hydrolyzed group of SiX 3 siloxane group
  • SiX 3 siloxane group
  • Y is a monomer of a polymer, which can participate in the polymerization reaction between polymer monomers and generate a polymer.
  • the silane coupling agent provided in this embodiment can be respectively connected to the silicon substrate and the hole transport layer (polymer) generated by polymerization through covalent bonds, thereby enhancing the bonding strength between the silicon substrate and the hole transport layer.
  • -R- in the silane coupling agent is an alkylene group, especially a methylene group or an ethylene group
  • the surface of the silicon substrate can be well passivated.
  • the chain length is very short, thereby further avoiding the influence on the conductivity of the hole transport layer generated by polymerization and improving the conversion efficiency of the solar cell.
  • -R- in the coupling agent is preferably a methylene group.
  • the hole transport layer includes: a first hole transport layer located at the bottom of the channel of the suede surface; and a second hole transport layer attached to the suede surface and the upper surface of the first hole transport layer.
  • the hole transport layer provided in this embodiment includes two parts.
  • the first part is a first hole transport layer, which is located at the bottom of the channel of the velvet surface; and the second hole transport layer is attached to the upper surface of the velvet surface and the first hole transport layer. Therefore, those skilled in the art know that, similar to the above embodiment, compared with the existing organic-crystalline silicon heterojunction battery in FIG.
  • the second hole transport layer is relatively
  • the first hole transport layer fills the pores 6, so that there are no pores (porosity ⁇ 5%) between the silicon substrate and the hole transport layer in the organic-crystalline silicon heterojunction cell provided in this embodiment. This avoids the large-scale recombination of holes generated by the photoelectric effect in the prior art at the interface, thereby improving the open circuit of the cell and the cell efficiency compared with the prior art.
  • first hole transport layer and the second hole transport layer there is no specific limitation on the materials of the first hole transport layer and the second hole transport layer, as long as they can function as hole transport layers.
  • the first hole transport layer and the second hole transport layer can be made of the same material or different materials.
  • the material of the first hole transport layer is selected from one or a combination of two or more of PEDOT, P3HT, P3OHT and P3ODDT.
  • the material of the second hole transport layer can be selected from one or a combination of two or more of PEDOT:PSS (water system) and PEDOT:F (alcohol system), so as to facilitate the formation of the second hole transport layer through the existing spin coating process after filling the material of the first hole transport layer.
  • the conductivity ⁇ of the hole transport layer is greater than 10 S/cm
  • the thickness of the hole transport layer is 400-1100 nm
  • the transmittance T of the hole transport layer is greater than 90%.
  • the hole transport layer of the organic-crystalline silicon heterojunction cell needs to have high conductivity and high light transmittance.
  • the conductivity of the hole transport layer material increases with its thickness, while the light transmittance decreases.
  • high conductivity and high light transmittance can be achieved at the same time.
  • a method for forming a hole transport layer on a silicon substrate comprising:
  • a coating step coating oxidant particles on at least one velvet surface of the silicon substrate, wherein the particle size D50 of the oxidant particles is ⁇ 100 nm;
  • the polymerization step is to add a monomer (generally a liquid organic substance) for forming a hole transport layer polymer onto the velvet surface on which the oxidant particles are arranged and to perform a polymerization reaction to generate a hole transport layer.
  • a monomer generally a liquid organic substance
  • oxidant particles capable of initiating polymerization reaction
  • a particle size D50 ⁇ 100nm are coated on the suede surface. Since the upper size of the suede channel is generally micrometer-level (such as 1-2 ⁇ m), the oxidant can easily reach the bottom of the suede channel, thereby being uniformly coated on the suede surface.
  • a layer of oxidant particles is formed, and then the polymer material monomer of the hole transport layer grows in situ at the oxidant, so that a hole transport layer that is closely attached to the silicon substrate (such as a pyramid structure or an inverted pyramid velvet surface) (without pores) can be formed.
  • the organic-crystalline silicon heterojunction cell Compared with the organic-crystalline silicon heterojunction cell provided in the prior art in which the silicon substrate and the hole transport layer have pores (as shown in Figure 14), the organic-crystalline silicon heterojunction cell with such a silicon substrate and the hole transport layer closely attached avoids the large-scale recombination of holes generated by the photoelectric effect in the prior art at the interface, thereby improving the open circuit of the cell and the cell efficiency compared with the prior art.
  • the material of the hole transport layer is selected from one or more of PEDOT, P3HT, P3OHT and P3ODDT.
  • the particle size D50 of the oxidant particles is ⁇ 40 nm, so that the oxidant particles can better cover the bottom of the channel from the velvet surface to the velvet surface.
  • the coating step comprises knife coating, physical vapor deposition (PVD).
  • PVD physical vapor deposition
  • This embodiment provides a specific implementation method of the coating step, wherein physical vapor deposition (PVD) is preferably used to coat the oxidant particles because the film is easily and uniformly deposited and has high deposition efficiency.
  • PVD physical vapor deposition
  • the thickness of the oxidant coating is 5 to 20 nm. On the one hand, it can provide sufficient oxidant for polymerization to form a hole transport layer. On the other hand, it also allows the oxidant to fully participate in the reaction, so that the generated hole transport layer fits tightly to the silicon substrate, preventing excessive oxidant residue from affecting battery performance.
  • the polymerization step is achieved by chemical vapor deposition polymerization.
  • chemical vapor deposition the polymer monomer can be more uniformly polymerized on the velvet surface of the silicon substrate to form a hole transport layer with a more uniform thickness.
  • a reactor contains a polar Lewis acid and an organic solution of a polymer monomer of 0.2 to 2M (such as 1.56M) of a hole transport layer material, and the chemical vapor deposition polymerization is reacted at a temperature of 110°C to 150°C for 1 to 2 hours.
  • the method before the coating step, the method further comprises:
  • a silane coupling agent modification step wherein the silane coupling agent modification step comprises:
  • a pretreatment sub-step pretreatment to make the surface of the silicon substrate (crystalline silicon) have hydroxyl groups
  • an alkylation reaction sub-step using a silane coupling agent to undergo a substitution reaction with the pretreated silicon substrate to obtain a silicon interface modified by the silane coupling agent;
  • the silane coupling agent is YR-SiX 3
  • Y represents a monomer of a polymer forming the hole transport layer
  • R represents an alkylene group
  • SiX 3 can be hydrolyzed and connected to the surface of the silicon substrate.
  • the embodiment further adds a silane coupling agent modification step before the coating step, so that, first, the surface of the silicon substrate is provided with hydroxyl groups through a pretreatment sub-step, and then the -SiX3 in the silane coupling agent is hydrolyzed and connected (via covalent bonds) to the silicon substrate through an alkylation reaction sub-step to obtain a silicon interface modified by the silane coupling agent, and then the above-mentioned coating step and polymerization step are performed, and polymerization is performed on the silicon interface modified by the silane coupling agent (-Y in the silane coupling agent participates in the polymerization reaction as a chain end) to form a hole transport layer, so that the silane coupling agent can be connected to the hole transport layer through a covalent bond.
  • a silane coupling agent modification step before the coating step, so that, first, the surface of the silicon substrate is provided with hydroxyl groups through a pretreatment sub-step, and then the -SiX3 in the silane coupling agent
  • the silane coupling agent in this embodiment connects the silicon substrate and the hole transport layer respectively through covalent bonds, thereby increasing the connection strength between the silicon substrate and the hole transport layer.
  • -R- in the silane coupling agent is an alkylene group, especially a methylene group or an ethylene group
  • the surface of the silicon substrate can be well passivated.
  • the chain length is very short, thereby further avoiding the influence on the conductivity of the hole transport layer generated by polymerization and improving the conversion efficiency of the solar cell.
  • -R- in the coupling agent is preferably a methylene group.
  • SiX 3 in the silane coupling agent any one of them can be hydrolyzed to form silanol (Si(OH) 3 ) and can be bonded to the silicon substrate (replacing -OH), and specific examples thereof include chloro, methoxy, ethoxy, methoxyethoxy, and acetoxy groups.
  • the pretreatment (hydroxylation) sub-step specifically includes: immersing the crystalline silicon in a Piranha solution for more than 12 hours, wherein the mass percentage of H 2 O 2 in the Piranha solution is greater than 5% and less than or equal to 40%, so that -OH can be introduced on the surface of the crystalline silicon to facilitate subsequent bonding.
  • the alkylation reaction sub-step specifically includes: immersing the pretreated (hydroxylated) crystalline silicon in the organic solution of the silane coupling agent, preferably for 6 to 12 hours, so that the alkylation reaction is fully carried out, so that the hydroxyl group (-OH) is fully replaced to obtain a silane coupling agent-silicon interface, so that the silane coupling agent provided in this embodiment can be connected to the crystalline silicon through a covalent bond.
  • the impurities in the hole transport layer are washed away, such as using 6-12M hydrochloric acid to wash away the impurities in the hole transport layer.
  • 6-12M hydrochloric acid to wash away the impurities in the hole transport layer.
  • the hole transport layer is doped with an acidic solution or steam.
  • the hole transport layer can be doped with an acidic solution or steam such as HCl, HBr and H 2 SO 4 (doping ions are Cl - , Br - , SO 4 2- ), with a maximum theoretical doping degree of 33%. This can increase the carrier concentration and further improve the hole transport efficiency.
  • another method for forming a hole transport layer on a silicon substrate comprising:
  • a filling step is to arrange particles of a material of a first hole transport layer at the bottom of a trench of at least one velvet surface of the silicon substrate, wherein the particle size D50 of the material of the first hole transport layer is ⁇ 100 nm;
  • the forming step is to form a second hole transport layer on the suede surface on which the nano-sized particles of the first hole transport layer material are arranged.
  • the particles of the material of the first hole transport layer are filled in the channel of the velvet. Since the upper size of the general velvet channel is micron-sized (such as 1 to 2 ⁇ m), the particles of the first hole transport layer material with a particle size D50 ⁇ 100 nm can easily reach the bottom of the channel of the velvet, so that the bottom of the velvet channel can be well filled. After that, a second hole transport layer is formed on the velvet.
  • the hole transport layer formed in this embodiment includes two parts, the first part is the first hole transport layer, which is located at the bottom of the channel of the velvet; the second hole transport layer is attached to the upper surface of the velvet and the first hole transport layer.
  • the second hole transport layer is equivalent to the hole transport layer 3, and the first hole transport layer has a filling effect on the pores.
  • first hole transport layer and the second hole transport layer there is no specific limitation on the materials of the first hole transport layer and the second hole transport layer, as long as they can function as hole transport layers.
  • the first hole transport layer and the second hole transport layer can be made of the same material or different materials.
  • the material of the first hole transport layer is selected from one or a combination of two or more of PEDOT, P3HT, P3OHT and P3ODDT.
  • the material of the second hole transport layer can be selected from one or a combination of two or more of PEDOT:PSS and PEDOT:F, so as to facilitate the formation of the second hole transport layer through the existing spin coating process after filling the material of the first hole transport layer.
  • the particle size D50 of the material of the first hole transport layer is ⁇ 40nm, so that the material particles of the second hole transport layer can be filled to the bottom of the groove of the velvet surface, so that the hole transport layer can more evenly cover the velvet surface of the silicon substrate (crystalline silicon), and the porosity between the interface and the crystalline silicon is ⁇ 5%.
  • the filling step comprises doctor blading, physical vapor deposition.
  • Embodiment 1 provides an organic-crystalline silicon heterojunction cell, as shown in FIG10 , which includes, from top to bottom:
  • TOC conductive layer 4 with a thickness of 200nm, is deposited by reactive ion deposition.
  • the electron transport layer 7 is NiO with a thickness of 500 nm, prepared by plasma enhanced chemical vapor deposition;
  • the silicon substrate 1 (the surface is passivated and has a passivation layer SiO2 of 50 nm) is a p-type silicon wafer with a thickness of 150 ⁇ m.
  • the surface of the silicon substrate 1 has a positive pyramid structure velvet surface, and the distance between the pyramid tops is 1 to 2 ⁇ m.
  • the hole transport layer 3 is a PEDOT film with a thickness of 1 ⁇ m;
  • TOC conductive layer 4 200 nm thick, using reactive ion deposition
  • the hole transport layer 3 is formed by:
  • An oxidant 2 (Fe 2 O 3 ) with a thickness of 5 to 20 nm is physically vapor deposited (PVD) on the surface of the silicon substrate 1 , and the particle size D50 of the oxidant 2 is less than 100 nm;
  • Chemical vapor deposition polymerization is used in an acid-resistant and organic solvent-resistant reactor, the reaction temperature range is 110°C to 150°C, and the reaction time is 1 to 2 hours; the reactor contains the reactants: 40 ⁇ L of polar Lewis acid and 200 ⁇ L of 1.56M organic solution (chlorobenzene) of hole material polymerization monomer (EDOT);
  • Solid iron oxide is used as an oxidant, which is converted into FeCl 3 under the dissolution of concentrated hydrochloric acid to initiate a polymerization reaction to synthesize PEDOT. After the reaction is completed, a hole transport layer 3 containing FeCl 2 impurities is obtained;
  • the impurities in the hole transport layer 3 are washed away using 12M hydrochloric acid to obtain a pure hole transport layer 3 .
  • PEDOT is doped using an acidic solution (HCl) or vapor such as HCl, HBr, and H 2 SO 4 (doping ions are Cl - , Br - , SO 4 2- ).
  • HCl acidic solution
  • HBr HBr
  • H 2 SO 4 doping ions are Cl - , Br - , SO 4 2- ).
  • the efficiency of the organic-crystalline silicon heterojunction battery obtained in Example 1 is 24-26%, and because PEDOT has no water absorption, the stability of the device is greatly improved.
  • Comparative Example 1 The difference between Comparative Example 1 and Example 1 is only that the hole transport layer and the formation method of the hole transport layer are different.
  • the hole transport layer of Comparative Example 1 is a PEDOT:PSS film.
  • the hole transport layer is formed by spin coating a PEDOT:PSS solution on the surface of the silicon substrate 1 and drying it to form a PEDOT:PSS film with a thickness of 1 ⁇ m.
  • the specific structure is shown in FIG11 .
  • Example 1 By comparing the above-mentioned Example 1 with the comparative example 1, it can be known that by forming a hole transport layer through the oxidant-initiated polymerization in the channel of the present application, the hole transport layer and the silicon substrate (crystalline silicon) can be evenly coated without pores, forming an effective contact, thereby improving the battery efficiency. At the same time, the polymer used is not hygroscopic, so the stability of the device can be greatly improved.
  • the hole transport layer and the silicon substrate can also be coated evenly without pores (porosity ⁇ 5%), forming an effective contact. Therefore, it can also have the effect of improving battery efficiency; moreover, the first hole transport layer and the second hole transport layer are also not hygroscopic, so the stability of the device can also be greatly improved.
  • first and second are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as “first” and “second” may explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "multiple” is two or more.

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Abstract

Provided in the present application are a silane coupling agent, a linking method therefor, and a solar cell. The silane coupling agent is used for linking inorganic silicon and a polymer and is represented by Y-R-SiX3, where Y represents a monomer that forms the polymer, R is an alkylene group, and SiX3 can be hydrolyzed and linked to the surface of the inorganic silicon. According to the silane coupling agent provided by the present application, an inorganic silicon and a polymer formed by polymerization can each be linked by covalent bonds, so that compared with relying on a hydrogen bond linking approach in the existing technology, the bonding strength can be significantly increased.

Description

一种硅烷偶联剂及其连接方法以及太阳能电池Silane coupling agent, connection method thereof and solar cell

本申请要求在2023年3月28日提交中国专利局、申请号为202310320147.8、名称为“一种硅烷偶联剂及其连接方法以及太阳能电池”的中国专利申请的优先权,在2023年3月28日提交中国专利局、申请号为202310317880.4、名称为“一种有机-晶硅异质结电池以及在硅衬底上形成空穴传输层的方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed with the Chinese Patent Office on March 28, 2023, with application number 202310320147.8 and titled “A silane coupling agent, a connection method thereof and a solar cell”, and the priority of the Chinese patent application filed with the Chinese Patent Office on March 28, 2023, with application number 202310317880.4 and titled “An organic-crystalline silicon heterojunction cell and a method for forming a hole transport layer on a silicon substrate”, the entire contents of which are incorporated by reference into this application.

技术领域Technical Field

本申请涉及有机硅化合物技术领域,尤其涉及一种硅烷偶联剂及其连接方法以及太阳能电池。The present application relates to the technical field of organic silicon compounds, and in particular to a silane coupling agent and a connection method thereof, and a solar cell.

背景技术Background Art

在光伏电池中,硅烷偶联剂作为一种无机与有机界面的粘结剂,逐渐被应用于光电池的界面连接中,例如:晶体硅电池中的晶体硅与空穴传输层的连接,主要满足晶体硅电池的表面钝化。In photovoltaic cells, silane coupling agents, as an inorganic and organic interface adhesive, are gradually being used in the interface connection of photovoltaic cells, for example: the connection between crystalline silicon and the hole transport layer in crystalline silicon cells, mainly to meet the surface passivation of crystalline silicon cells.

硅烷偶联剂是由美国联合碳化物公司开发的一种化学剂,主要用于玻璃纤维增强塑料。硅烷偶联剂的分子结构式一般为Y-R-SiX3,其中SiX3用水解出的基团可以钝化、连接晶体硅表面,R为烷基基团,Y为有机基团通常发生有机反应。因此,当硅烷偶联剂介于无机(如晶体硅)和有机(如空穴传输层)界面之间,可形成有机基体-硅烷偶联剂-无机基体的结合层。Silane coupling agent is a chemical agent developed by Union Carbide Corporation, mainly used for glass fiber reinforced plastics. The molecular structure of silane coupling agent is generally YR-SiX 3 , where the hydrolyzed groups of SiX 3 can passivate and connect the crystalline silicon surface, R is an alkyl group, and Y is an organic group that usually undergoes organic reactions. Therefore, when the silane coupling agent is between the interface of inorganic (such as crystalline silicon) and organic (such as hole transport layer), a bonding layer of organic matrix-silane coupling agent-inorganic matrix can be formed.

目前,由专利CN105742506B和论文《Nanostructured Si/Organic Heterojunction Solar Cells with High Open-Circuit Voltage via Improving Junction Quality》(Adv.Funct.Mater.2016,26,5035–5041)(以下简称“现有文献”)中提出的硅烷偶联剂连接方法(参见附图6),可以较为有效的钝化、连接晶体硅表面,并且能够依靠氢键与空穴传输层连接。然而,由于硅烷偶联剂自身的绝缘性,使得晶体硅中的光生载流子无法充分扩散至空穴传输层,使得光伏电池的转换效率损失;此外,氢键较弱的键能也使得界面连接的稳定性降低。 At present, the silane coupling agent connection method proposed in patent CN105742506B and the paper "Nanostructured Si/Organic Heterojunction Solar Cells with High Open-Circuit Voltage via Improving Junction Quality" (Adv.Funct.Mater.2016,26,5035-5041) (hereinafter referred to as "existing literature") (see Figure 6) can effectively passivate and connect the crystalline silicon surface, and can rely on hydrogen bonds to connect with the hole transport layer. However, due to the insulation of the silane coupling agent itself, the photogenerated carriers in the crystalline silicon cannot be fully diffused to the hole transport layer, resulting in a loss of conversion efficiency of the photovoltaic cell; in addition, the weak bond energy of the hydrogen bond also reduces the stability of the interface connection.

发明内容Summary of the invention

为解决现有技术中的问题,一种硅烷偶联剂及其连接方法以及太阳能电池。本申请技术方案如下:In order to solve the problems in the prior art, a silane coupling agent and a connection method thereof and a solar cell are provided. The technical solution of this application is as follows:

1、一种硅烷偶联剂,用于连接无机硅和聚合物,1. A silane coupling agent used to connect inorganic silicon and polymers.

所述硅烷偶联剂为Y-R-SiX3,其中,The silane coupling agent is YR-SiX 3 , wherein:

Y表示形成所述聚合物的单体,Y represents a monomer forming the polymer,

R为亚烷基,R is an alkylene group,

SiX3能够水解并连接所述无机硅的表面。SiX 3 can hydrolyze and connect to the surface of the inorganic silicon.

2、如项1所述的硅烷偶联剂,所述聚合物是能够作为空穴传输层的聚合物;优选地,所述聚合物为噻吩类聚合物。2. The silane coupling agent as described in item 1, wherein the polymer is a polymer that can serve as a hole transport layer; preferably, the polymer is a thiophene polymer.

3、如项2所述的硅烷偶联剂,Y选自噻吩类化合物中EDOT、3HT、3OHT、3ODDT、噻吩中的一种。3. In the silane coupling agent as described in item 2, Y is selected from one of EDOT, 3HT, 3OHT, 3ODDT and thiophene in thiophene compounds.

4、如项2所述的硅烷偶联剂,R为亚甲基或亚乙基。4. The silane coupling agent as described in item 2, wherein R is a methylene group or an ethylene group.

5、一种连接无机硅与聚合物的方法,包括:5. A method for connecting inorganic silicon and a polymer, comprising:

预处理步骤,预处理以使无机硅表面带有羟基;A pretreatment step, pretreatment to make the surface of the inorganic silicon have hydroxyl groups;

烷基化反应步骤,用项1~4中任一项所述的硅烷偶联剂与预处理后的无机硅发生取代反应,得到经硅烷偶联剂修饰的硅界面;an alkylation reaction step, wherein the silane coupling agent described in any one of items 1 to 4 is used to undergo a substitution reaction with the pretreated inorganic silicon to obtain a silicon interface modified by the silane coupling agent;

聚合反应步骤,在烷基化反应后的无机硅表面进行聚合反应,以在经硅烷偶联剂修饰的硅界面上形成所述聚合物。The polymerization step is to carry out a polymerization reaction on the surface of the inorganic silicon after the alkylation reaction to form the polymer on the silicon interface modified by the silane coupling agent.

6、如项5所述的方法,所述无机硅为晶体硅,所述聚合物为能够作为空穴传输层的聚合物;优选地,所述晶体硅表面经过钝化处理。6. According to the method described in item 5, the inorganic silicon is crystalline silicon, and the polymer is a polymer that can serve as a hole transport layer; preferably, the surface of the crystalline silicon is passivated.

7、如项6所述的方法,所述无机硅预处理步骤包括:7. The method according to item 6, wherein the inorganic silicon pretreatment step comprises:

将晶体硅浸入Piranha溶液12小时以上,其中,Piranha溶液中H2O2的质量百分比大于5%小于等于40%;优选地,将晶体硅浸入Piranha溶液24小时以上。The crystalline silicon is immersed in the Piranha solution for more than 12 hours, wherein the mass percentage of H 2 O 2 in the Piranha solution is greater than 5% and less than or equal to 40%; preferably, the crystalline silicon is immersed in the Piranha solution for more than 24 hours.

8、如项6所述的方法,所述烷基化反应步骤包括:将预处理后的晶体硅浸入项1~4中任一项所述的硅烷偶联剂的有机溶液中,优选浸入6~12小时。8. The method as described in item 6, wherein the alkylation reaction step comprises: immersing the pretreated crystalline silicon in an organic solution of a silane coupling agent as described in any one of items 1 to 4, preferably for 6 to 12 hours.

9、如项6所述的方法,所述聚合反应步骤包括:9. The method according to item 6, wherein the polymerization step comprises:

将烷基化反应后的晶体硅放入含有氧化剂和聚合物单体的有机溶液中, 在经硅烷偶联剂修饰的硅界面上聚合形成空穴传输层;The crystalline silicon after the alkylation reaction is placed in an organic solution containing an oxidant and a polymer monomer. Polymerizing on the silicon interface modified by the silane coupling agent to form a hole transport layer;

优选地,聚合反应在80~130℃的条件下进行,均匀搅拌30~60min后,形成厚度为200~1000nm的空穴传输层。Preferably, the polymerization reaction is carried out at 80 to 130° C., and after uniform stirring for 30 to 60 minutes, a hole transport layer with a thickness of 200 to 1000 nm is formed.

10、如项6所述的方法,所述聚合反应步骤包括:10. The method according to item 6, wherein the polymerization step comprises:

在真空条件下,将烷基化反应后的晶体硅蒸镀氧化剂和聚合物单体,在经硅烷偶联剂修饰的硅界面上聚合形成空穴传输层;Under vacuum conditions, oxidants and polymer monomers are evaporated on the crystalline silicon after the alkylation reaction, and polymerized on the silicon interface modified by the silane coupling agent to form a hole transport layer;

优选地,蒸镀是在80~130℃的条件下进行,蒸镀1~2小时后,形成厚度为200~1000nm的空穴传输层。Preferably, the evaporation is performed at 80 to 130° C., and after 1 to 2 hours of evaporation, a hole transport layer with a thickness of 200 to 1000 nm is formed.

11、一种太阳能电池,所述太阳能电池包括电池吸收层和聚合物形成的空穴传输层;11. A solar cell comprising a cell absorption layer and a hole transport layer formed of a polymer;

其中,所述电池吸收层与所述空穴传输层由项1~4中任一所述的硅烷偶联剂连接;或,所述电池吸收层与所述空穴传输层由项5~10中任一所述方法连接。Wherein, the battery absorption layer and the hole transport layer are connected by the silane coupling agent described in any one of items 1 to 4; or, the battery absorption layer and the hole transport layer are connected by the method described in any one of items 5 to 10.

12、如项11所述的太阳能电池,所述太阳能电池依次包括所述空穴传输层、所述烷偶联剂层、电池吸收层、电子传输层。12. The solar cell as described in item 11, wherein the solar cell comprises the hole transport layer, the alkyl coupling agent layer, the battery absorption layer, and the electron transport layer in sequence.

13、如项11所述的太阳能电池,所述电池吸收层的至少一面经过钝化处理。13. In the solar cell as described in item 11, at least one side of the solar cell absorption layer has been passivated.

通过本申请提供的硅烷偶联剂,能够通过共价键分别连接无机硅与所聚合生成的聚合物,从而与现有技术中依靠氢键的连接方式相比,能够明显提高粘结力;另外,当所连接的聚合物为作为空穴传输层的聚合物时,则该硅烷偶联剂能够牢固连接太阳能电池中无机(如晶体硅)和有机(如空穴传输层)界面;当R为亚甲基或亚乙基时,对聚合生成的空穴传输层的导电性的影响也小,从而能够提高太阳能电池的转换效率并能够对晶硅表面进行良好的钝化。同时,本申请还提供了相应的该硅烷偶联剂连接无机硅与所聚合生成的聚合物的方法以及太阳能电池。The silane coupling agent provided by the present application can connect inorganic silicon and the polymer generated by polymerization through covalent bonds, thereby significantly improving the bonding force compared with the connection method relying on hydrogen bonds in the prior art; in addition, when the connected polymer is a polymer as a hole transport layer, the silane coupling agent can firmly connect the inorganic (such as crystalline silicon) and organic (such as hole transport layer) interfaces in the solar cell; when R is a methylene or ethylene group, the influence on the conductivity of the hole transport layer generated by polymerization is also small, thereby improving the conversion efficiency of the solar cell and being able to passivate the crystalline silicon surface well. At the same time, the present application also provides a method and a solar cell for connecting the corresponding silane coupling agent to the polymer generated by polymerization.

为解决现有技术中对硅衬底绒面进行表面化学预处理促进旋涂时的界面均匀性的方式,无法应对纳米结构过小带来的结构性疏水,使得液体无法进入纳米结构的问题,本申请提供了一种有机-晶硅异质结电池以及在硅衬底上形成空穴传输层的方法。本申请技术方案如下:In order to solve the problem that the existing method of chemically pretreating the surface of the silicon substrate to promote the interface uniformity during spin coating cannot cope with the structural hydrophobicity caused by the small size of the nanostructure, so that the liquid cannot enter the nanostructure, the present application provides an organic-crystalline silicon heterojunction battery and a method for forming a hole transport layer on a silicon substrate. The technical solution of the present application is as follows:

1、一种有机-晶硅异质结电池,包括: 1. An organic-crystalline silicon heterojunction battery, comprising:

硅衬底,所述硅衬底的至少一个表面上形成有绒面;A silicon substrate, wherein a textured surface is formed on at least one surface of the silicon substrate;

有机且不含硅的空穴传输层,所述空穴传输层位于一个所述绒面表面且延伸至所述绒面的沟道底部;An organic and silicon-free hole transport layer, the hole transport layer being located on a surface of the suede and extending to the bottom of the channel of the suede;

电子传输层,所述电子传输层位于所述硅衬底的空穴传输层的相反一面。The electron transport layer is located on the opposite side of the hole transport layer of the silicon substrate.

2、如项1所述的有机-晶硅异质结电池,所述空穴传输层的材料为聚合物;优选地,所述空穴传输层的材料选自PEDOT、P3HT、P3OHT和P3ODDT的一种或两种以上的组合。2. In the organic-crystalline silicon heterojunction cell as described in item 1, the material of the hole transport layer is a polymer; preferably, the material of the hole transport layer is selected from one or a combination of more than two of PEDOT, P3HT, P3OHT and P3ODDT.

3、如项2所述的有机-晶硅异质结电池,延伸至所述绒面的沟道底部的空穴传输层是形成空穴传输层的单体经填充在所述沟道的氧化剂引发聚合而成的。3. In the organic-crystalline silicon heterojunction cell as described in item 2, the hole transport layer extending to the bottom of the channel of the velvet surface is formed by polymerization of monomers forming the hole transport layer initiated by an oxidant filled in the channel.

4、如项2所述的有机-晶硅异质结电池,4. The organic-crystalline silicon heterojunction cell as described in item 2,

所述硅衬底与所述空穴传输层由硅烷偶联剂连接;The silicon substrate and the hole transport layer are connected by a silane coupling agent;

所述硅烷偶联剂为Y-R-SiX3,其中,Y表示作为所述空穴传输层的聚合物的单体,R为亚烷基,SiX3能够水解并连接所述硅衬底的表面。The silane coupling agent is YR-SiX 3 , wherein Y represents a monomer of the polymer of the hole transport layer, R represents an alkylene group, and SiX 3 can be hydrolyzed and connected to the surface of the silicon substrate.

5、如项1所述的有机-晶硅异质结电池,所述空穴传输层包括:第一空穴传输层,位于所述绒面的沟道底部;第二空穴传输层,附着在所述绒面、第一空穴传输层的上表面。5. In the organic-crystalline silicon heterojunction cell as described in item 1, the hole transport layer comprises: a first hole transport layer located at the bottom of the channel of the velvet surface; and a second hole transport layer attached to the upper surface of the velvet surface and the first hole transport layer.

6、如项5所述的有机-晶硅异质结电池,所述第一空穴传输层的材料选自PEDOT、P3HT、P3OHT和P3ODDT中的一种或两种以上的组合;所述第二空穴传输层的材料选自PEDOT:PSS、PEDOT:F中的一种或两种以上的组合。6. In the organic-crystalline silicon heterojunction cell as described in item 5, the material of the first hole transport layer is selected from one or a combination of two or more of PEDOT, P3HT, P3OHT and P3ODDT; the material of the second hole transport layer is selected from one or a combination of two or more of PEDOT:PSS and PEDOT:F.

7、如项1~6中任一项所述的有机-晶硅异质结电池,所述空穴传输层的导电率σ>10S/cm,所述空穴传输层的厚度为400~1100nm,所述空穴传输层的透光率T>90%。7. In the organic-crystalline silicon heterojunction cell as described in any one of items 1 to 6, the conductivity σ of the hole transport layer is >10 S/cm, the thickness of the hole transport layer is 400 to 1100 nm, and the transmittance T of the hole transport layer is >90%.

8、一种在硅衬底上形成空穴传输层的方法,包括:涂覆步骤,在晶硅的至少一个所述绒面涂覆氧化剂颗粒,所述氧化剂颗粒的粒径D50≤100nm;聚合步骤,在涂覆了氧化剂颗粒的绒面上添加用于形成空穴传输层的单体并进行聚合反应生成空穴传输层。8. A method for forming a hole transport layer on a silicon substrate, comprising: a coating step, coating oxidant particles on at least one of the velvet surfaces of crystalline silicon, wherein the particle size D50 of the oxidant particles is ≤100 nm; a polymerization step, adding monomers for forming a hole transport layer on the velvet surface coated with the oxidant particles and performing a polymerization reaction to generate the hole transport layer.

9、如项8所述的方法,所述涂覆步骤包括刮涂、物理气相沉积;优选地,采用物理气相沉积涂覆所述氧化剂颗粒;进一步优选地,所述氧化剂的 涂覆厚度为5~20nm。9. The method as described in item 8, wherein the coating step comprises scraping and physical vapor deposition; preferably, the oxidant particles are coated by physical vapor deposition; further preferably, the oxidant particles are The coating thickness is 5 to 20 nm.

10、如项8所述的方法,所述氧化剂颗粒的粒径D50≤40nm。10. According to the method described in item 8, the particle size D50 of the oxidant particles is ≤40nm.

11、如项8所述的方法,所述聚合步骤包括:在涂覆了氧化剂颗粒的绒面上通过化学气相沉积形成空穴传输层的单体并进行聚合反应;优选地,在所述化学气相沉积聚合中,反应器中包含极性路易斯酸和0.2~2M的空穴传输层聚合物的单体的有机溶液,化学气相沉积聚合在110℃~150℃温度下反应1~2h。11. The method as described in item 8, wherein the polymerization step comprises: forming a monomer of a hole transport layer on a velvet surface coated with oxidant particles by chemical vapor deposition and performing a polymerization reaction; preferably, in the chemical vapor deposition polymerization, the reactor contains an organic solution of a polar Lewis acid and 0.2 to 2 M monomers of the hole transport layer polymer, and the chemical vapor deposition polymerization is reacted at a temperature of 110°C to 150°C for 1 to 2 hours.

12、如项8所述的方法,所述空穴传输层聚合物的单体选自EDOT、3HT、3OHT和3ODDT的一种或两种以上。12. The method as described in item 8, wherein the monomer of the hole transport layer polymer is selected from one or more of EDOT, 3HT, 3OHT and 3ODDT.

13、如项8所述的方法,13. The method as described in item 8,

在所述涂覆步骤之前,还包括:Before the coating step, the method further comprises:

硅烷偶联剂修饰步骤,所述硅烷偶联剂修饰步骤包括:A silane coupling agent modification step, wherein the silane coupling agent modification step comprises:

预处理子步骤,预处理以使硅衬底表面带有羟基;A pretreatment sub-step, pretreatment to make the surface of the silicon substrate have hydroxyl groups;

烷基化反应子步骤,用硅烷偶联剂与预处理后的硅衬底发生取代反应,得到经硅烷偶联剂修饰的硅界面;an alkylation reaction sub-step, using a silane coupling agent to undergo a substitution reaction with the pretreated silicon substrate to obtain a silicon interface modified by the silane coupling agent;

所述硅烷偶联剂为Y-R-SiX3,其中,The silane coupling agent is YR-SiX 3 , wherein:

Y表示形成所述空穴传输层的聚合物的单体,Y represents a monomer forming the polymer of the hole transport layer,

R为亚烷基,R is an alkylene group,

SiX3能够水解并连接所述硅衬底的表面。SiX 3 can hydrolyze and connect to the surface of the silicon substrate.

14、如项8~13任一项所述的方法,在化学气相沉积聚合之后,还冲洗除去空穴传输层中的杂质;优选使用6~12M盐酸冲洗除去空穴传输层中的杂质。14. The method as described in any one of items 8 to 13, further comprising washing away impurities in the hole transport layer after chemical vapor deposition polymerization; preferably, 6 to 12 M hydrochloric acid is used to wash away impurities in the hole transport layer.

15、如项14所述的方法,在冲洗除去空穴传输层中的杂质之后,还通过酸性溶液或蒸汽对空穴传输层进行掺杂。15. The method as described in item 14, after washing away the impurities in the hole transport layer, further doping the hole transport layer by means of an acidic solution or steam.

16、一种在硅衬底上形成空穴传输层的方法,包括:16. A method for forming a hole transport layer on a silicon substrate, comprising:

填充步骤,在硅衬底的至少一个绒面的沟道底部设置第一空穴传输层的材料的颗粒,所述第一空穴传输层的材料的颗粒粒径D50≤100nm;A filling step, disposing particles of a material of a first hole transport layer at the bottom of a trench of at least one velvet surface of the silicon substrate, wherein the particle size D50 of the material of the first hole transport layer is ≤100 nm;

成型步骤,在设置了所述第一空穴传输层材料的纳米级颗粒的绒面上形成第二空穴传输层。The forming step is to form a second hole transport layer on the suede surface on which the nano-sized particles of the first hole transport layer material are arranged.

17、如项16所述的方法,所述填充步骤包括刮涂、物理气相沉积;优 选地,采用物理气相沉积填充所述第一空穴传输层的材料的纳米级颗粒;进一步优选地,所述第一空穴传输层的材料的纳米级颗粒的填充厚度为5~20nm。17. The method of claim 16, wherein the filling step comprises scraping or physical vapor deposition; Preferably, physical vapor deposition is used to fill nano-scale particles of the material of the first hole transport layer; further preferably, the filling thickness of the nano-scale particles of the material of the first hole transport layer is 5 to 20 nm.

18、如项16所述的方法,所述第一空穴传输层的材料的颗粒粒径D50≤40nm。18. In the method described in item 16, the particle size D50 of the material of the first hole transport layer is ≤40 nm.

19、如项16所述的方法,所述第一空穴传输层的材料选自PEDOT、P3HT、P3OHT和P3ODDT中的一种或两种以上的组合;所述第二空穴传输层的材料选自PEDOT:PSS、PEDOT:F中的一种或两种以上的组合。19. According to the method described in item 16, the material of the first hole transport layer is selected from one or a combination of two or more of PEDOT, P3HT, P3OHT and P3ODDT; the material of the second hole transport layer is selected from one or a combination of two or more of PEDOT:PSS and PEDOT:F.

20、如项16所述的方法,所述成型步骤为通过旋涂法形成所述第二空穴传输层。20. According to the method described in item 16, the forming step is to form the second hole transport layer by spin coating.

通过本申请提供的有机-晶硅异质结电池,其能够通过在沟道的氧化剂引发聚合来形成空穴传输层的方案,或者通过第一空穴传输层位于所述绒面的沟道底部,第二空穴传输层附着在所述绒面、第一空穴传输层的上表面的方案,从而使得空穴传输层位于一个所述绒面表面且延伸至所述绒面的沟道底部,以使空穴传输层与硅衬底(晶硅)间涂覆均匀,没有气孔,形成有效接触,从而提高电池效率,同时,所用的聚合物没有吸水性,因此能够大幅提升器件的稳定性。尤其是使用本申请提供的硅烷偶联剂为Y-R-SiX3时,能够增加了硅衬底与空穴传输层之间的连接强度,并且能够进一步避免对聚合生成的空穴传输层的导电性的影响并提高太阳能电池的转换效率。另外,本申请相应提供了在硅衬底上形成空穴传输层的方法。By the organic-crystalline silicon heterojunction cell provided by the present application, it can form a scheme of a hole transport layer by initiating polymerization in an oxidant in the channel, or by a first hole transport layer located at the bottom of the channel of the velvet, a second hole transport layer attached to the velvet, the scheme of the upper surface of the first hole transport layer, so that the hole transport layer is located at a velvet surface and extends to the bottom of the channel of the velvet, so that the hole transport layer and the silicon substrate (crystalline silicon) are coated evenly, without pores, and effective contact is formed, thereby improving the battery efficiency, and at the same time, the polymer used has no water absorption, so that the stability of the device can be greatly improved. In particular, when the silane coupling agent provided by the present application is YR-SiX 3 , the connection strength between the silicon substrate and the hole transport layer can be increased, and the influence on the conductivity of the hole transport layer generated by polymerization can be further avoided and the conversion efficiency of the solar cell can be improved. In addition, the present application provides a method for forming a hole transport layer on a silicon substrate.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例的描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the description of the embodiments of the present application will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

图1:晶体硅预处理步骤和烷基化反应步骤示意图;Figure 1: Schematic diagram of crystalline silicon pretreatment steps and alkylation reaction steps;

图2:采用液相法的聚合反应步骤;Figure 2: Polymerization steps using the liquid phase method;

图3:采用气相法的聚合反应步骤; Figure 3: Polymerization steps using a gas phase process;

图4:一种含有硅烷偶联剂的太阳能电池结构示意图;Figure 4: Schematic diagram of the structure of a solar cell containing a silane coupling agent;

图5:一种不含硅烷偶联剂的太阳能电池结构示意图;Figure 5: Schematic diagram of a solar cell structure without a silane coupling agent;

图6:现有技术中硅烷偶联剂连接无机与有机界面示意图;Figure 6: Schematic diagram of the connection between inorganic and organic interfaces by silane coupling agents in the prior art;

图7:本申请提供的一种硅衬底与空穴传输层结构示意图;FIG7 is a schematic diagram of a silicon substrate and a hole transport layer structure provided by the present application;

图8:本申请提供的设置氧化剂的示意图;Figure 8: Schematic diagram of setting an oxidant provided by the present application;

图9:本申请提供的在硅衬底表面形成空穴传输层的流程示意图;FIG9 is a schematic diagram of a process for forming a hole transport layer on a silicon substrate surface provided by the present application;

图10:本申请提供的一个实施例中有机-晶硅异质结电池结构示意图;FIG10 is a schematic diagram of the structure of an organic-crystalline silicon heterojunction cell in one embodiment provided in the present application;

图11:本申请提供的一个对比例中有机-晶硅异质结电池结构示意图;FIG11 is a schematic diagram of the structure of an organic-crystalline silicon heterojunction cell in a comparative example provided in the present application;

图12:现有技术中硅衬底与空穴传输层的电镜图;FIG12 is an electron microscope image of a silicon substrate and a hole transport layer in the prior art;

图13:现有技术中液相旋涂示意图;FIG13 is a schematic diagram of liquid phase spin coating in the prior art;

图14:现有技术中在硅衬底表面液相旋涂形成空穴传输层的结构示意图。FIG. 14 is a schematic diagram showing the structure of forming a hole transport layer by liquid phase spin coating on the surface of a silicon substrate in the prior art.

附图标记:
1、硅衬底;2、氧化剂;3、空穴传输层;4、TOC导电层;5、PEDOT:PSS
溶液;6、气孔;7、电子传输层;11、电池吸收层;12、第一钝化层;13、硅烷偶联剂;14、第二钝化层。
Reference numerals:
1. Silicon substrate; 2. Oxidant; 3. Hole transport layer; 4. TOC conductive layer; 5. PEDOT:PSS
solution; 6. pores; 7. electron transport layer; 11. battery absorption layer; 12. first passivation layer; 13. silane coupling agent; 14. second passivation layer.

具体实施例Specific embodiments

本申请的以下实施方式仅用来说明实现本申请的具体实施方式,这些实施方式不能理解为是对本申请的限制。其他的任何在未背离本申请的精神实质与原理下所作的改变、修饰、替代、组合、简化,均视为等效的置换方式,落在本申请的保护范围之内。The following embodiments of the present application are only used to illustrate the specific embodiments of the present application, and these embodiments cannot be understood as limiting the present application. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present application are deemed to be equivalent replacement methods and fall within the scope of protection of the present application.

在一个实施方式中,提供了一种硅烷偶联剂,其能够被用于连接无机硅和聚合物,该所述硅烷偶联剂为Y-R-SiX3,其中,Y表示形成所述聚合物的单体,R为亚烷基,SiX3为能够水解并连接所述无机硅的表面。In one embodiment, a silane coupling agent is provided, which can be used to connect inorganic silicon and polymer. The silane coupling agent is YR-SiX 3 , wherein Y represents a monomer forming the polymer, R is an alkylene group, and SiX 3 is a surface that can be hydrolyzed and connected to the inorganic silicon.

在本实施方式中,对Y的结构没有具体限制,只要其是一种聚合的单体并能够与聚合物单体一起聚合生成该聚合物即可。则,此时,该硅烷偶联剂能够被用于连接无机硅与该聚合物。In this embodiment, there is no particular limitation on the structure of Y, as long as it is a polymerizable monomer and can be polymerized together with the polymer monomer to generate the polymer. In this case, the silane coupling agent can be used to connect the inorganic silicon with the polymer.

本实施方式中,对硅烷偶联剂所能连接的无机硅没有具体限制,只要其能够被预处理以使无机硅表面带有羟基即可,具体可列举如晶体硅(如单晶 硅、多晶硅)、非晶硅、氧化硅等。In this embodiment, there is no specific limitation on the inorganic silicon to which the silane coupling agent can be connected, as long as it can be pre-treated so that the inorganic silicon surface has hydroxyl groups, and specific examples include crystalline silicon (such as single crystal Silicon, polycrystalline silicon), amorphous silicon, silicon oxide, etc.

本实施方式中,关于SiX3中的X,只要其可以水解形成硅醇(Si(OH)3)并能够与无机硅结合即可,具体可列举如氯基、甲氧基、乙氧基、甲氧基乙氧基、乙酰氧基等。In the present embodiment, X in SiX 3 can be any group as long as it can be hydrolyzed to form silanol (Si(OH) 3 ) and can be combined with inorganic silicon. Specific examples include chloro, methoxy, ethoxy, methoxyethoxy, acetoxy, and the like.

如背景技术中所介绍的,现有技术中依靠氢键与空穴传输层连接,但是氢键的键能较弱,使得界面连接的稳定性降低。As introduced in the background art, the prior art relies on hydrogen bonds to connect with the hole transport layer, but the bond energy of hydrogen bonds is relatively weak, which reduces the stability of the interface connection.

在本实施方式提供的硅烷偶联剂中,一方面,SiX3(硅氧烷基)水解出的基团能够钝化、(通过Si-O共价键(Si-O键能为121kJ/mol))连接预处理后(使表面带有羟基)的无机硅(如晶体硅)的表面;另一方面,Y为聚合物的单体,其能够参与聚合物单体之间进行的聚合反应并生成聚合物。使得本实施方式提供的硅烷偶联剂能够通过共价键分别连接无机硅与所聚合生成的聚合物,其粘结力远强于现有技术中依靠氢键的连接方式。In the silane coupling agent provided in this embodiment, on the one hand, the hydrolyzed groups of SiX 3 (siloxane) can passivate and connect (through Si-O covalent bonds (Si-O bond energy is 121 kJ/mol)) the surface of pre-treated (surface with hydroxyl groups) inorganic silicon (such as crystalline silicon); on the other hand, Y is a monomer of a polymer, which can participate in the polymerization reaction between polymer monomers and generate a polymer. The silane coupling agent provided in this embodiment can respectively connect the inorganic silicon and the polymer generated by polymerization through covalent bonds, and its bonding force is much stronger than the connection method relying on hydrogen bonds in the prior art.

在一个实施方式中,所述无机硅为晶体硅,所述聚合物是能够作为空穴传输层的聚合物。In one embodiment, the inorganic silicon is crystalline silicon, and the polymer is a polymer capable of serving as a hole transport layer.

如背景技术中所介绍的,目前的太阳能电池中,已经使用硅烷偶联剂来粘结无机(如晶体硅)和有机(如空穴传输层)界面,但是其依靠氢键与空穴传输层连接,因氢键键能较弱,使得界面连接的稳定性降低。As introduced in the background technology, silane coupling agents have been used in current solar cells to bond the inorganic (such as crystalline silicon) and organic (such as hole transport layer) interfaces, but they rely on hydrogen bonds to connect to the hole transport layer. Since the hydrogen bond energy is weak, the stability of the interface connection is reduced.

本实施方式中,将聚合物限制在能够作为空穴传输层的聚合物范围内,相应地,Y表示该聚合物的单体。则能够使用本实施方式提供的硅烷偶联剂来连接太阳能电池中的无机(如晶体硅)和有机(如空穴传输层)界面,从而增加太阳能电池的连接强度,增加太阳能电池的耐用性(如可以用于条件更恶劣的环境)以及使用寿命。In this embodiment, the polymer is limited to the range of polymers that can be used as a hole transport layer, and accordingly, Y represents a monomer of the polymer. The silane coupling agent provided in this embodiment can be used to connect the inorganic (such as crystalline silicon) and organic (such as hole transport layer) interfaces in solar cells, thereby increasing the connection strength of the solar cell, increasing the durability of the solar cell (such as being able to be used in environments with more severe conditions) and the service life.

具体地,能够作为空穴传输层的聚合物包括噻吩类聚合物等聚合物,则相应地,Y为该聚合物的单体,具体可以为噻吩类化合物等化合物。更具体地,当Y噻吩类化合物时,可以为EDOT、3HT、3OHT、3ODDT、噻吩中的一种。Specifically, the polymer that can be used as the hole transport layer includes polymers such as thiophene polymers, and accordingly, Y is a monomer of the polymer, and specifically can be a thiophene compound, etc. More specifically, when Y is a thiophene compound, it can be one of EDOT, 3HT, 3OHT, 3ODDT, and thiophene.

另外,所述晶体硅表面也可以经过钝化处理,从而形成钝化层。其中,所述钝化层为非晶硅、氧化硅、晶硅等中的一种。 In addition, the surface of the crystalline silicon may also be passivated to form a passivation layer, wherein the passivation layer is one of amorphous silicon, silicon oxide, crystalline silicon, and the like.

在一个实施方式中,R为亚甲基或亚乙基。In one embodiment, R is methylene or ethylene.

如背景技术中所介绍的,现有技术的太阳能电池中,由于硅烷偶联剂自身的绝缘性,使得晶体硅中的光生载流子无法充分扩散至空穴传输层,以使太阳能电池的转换效率损失。As described in the background art, in the prior art solar cells, due to the insulating property of the silane coupling agent itself, the photogenerated carriers in the crystalline silicon cannot be fully diffused to the hole transport layer, resulting in a loss in the conversion efficiency of the solar cell.

而本实施方式所提供的硅烷偶联剂中,烷基R中碳原子数小于等于2(亚甲基或亚乙基),其不仅避免了R的基团中含有π电子云基团(如苯环,五元杂环等)而产生空间位阻效应,从而能够避免对聚合生成的空穴传输层的导电性的影响,能够提高太阳能电池的转换效率,并能够避免SiX3与晶硅表面密排钝化的影响,能够对晶硅表面进行良好的钝化,同时,链长非常短,从而能够进一步避免对聚合生成的空穴传输层的导电性的影响并提高太阳能电池的转换效率。In the silane coupling agent provided in this embodiment, the number of carbon atoms in the alkyl group R is less than or equal to 2 (methylene or ethylene), which not only avoids the steric hindrance effect caused by the presence of π electron cloud groups (such as benzene rings, five-membered heterocycles, etc.) in the R group, thereby avoiding the influence on the conductivity of the hole transport layer generated by polymerization, and improving the conversion efficiency of solar cells, but also avoids the influence of the close-packed passivation of SiX3 and the crystalline silicon surface, and can passivate the crystalline silicon surface well. At the same time, the chain length is very short, thereby further avoiding the influence on the conductivity of the hole transport layer generated by polymerization and improving the conversion efficiency of solar cells.

优选地,R为-CH2-(亚甲基),其空间位阻小,对聚合生成的空穴传输层的导电性的影响也小,从而能够提高太阳能电池的转换效率并能够对晶硅表面进行良好的钝化。Preferably, R is -CH 2 -(methylene), which has low steric hindrance and little effect on the conductivity of the hole transport layer generated by polymerization, thereby improving the conversion efficiency of the solar cell and passivating the crystalline silicon surface well.

在一个实施方式中,如图1所示,提供了一种连接无机硅与聚合物的方法,包括:In one embodiment, as shown in FIG1 , a method for connecting inorganic silicon and a polymer is provided, comprising:

预处理步骤,预处理以使无机硅表面带有羟基;A pretreatment step, pretreatment to make the surface of the inorganic silicon have hydroxyl groups;

烷基化反应步骤,用上述硅烷偶联剂(其中,Y为EDOT,SiX3为-Si(OEt)3)与预处理后的无机硅发生取代反应,得到经硅烷偶联剂修饰的硅界面;an alkylation reaction step, wherein the above-mentioned silane coupling agent (wherein Y is EDOT and SiX 3 is -Si(OEt) 3 ) is used to undergo a substitution reaction with the pretreated inorganic silicon to obtain a silicon interface modified by the silane coupling agent;

聚合反应步骤,在烷基化反应后的无机硅表面进行聚合反应,以在无机硅中具有经硅烷偶联剂修饰的硅界面上形成聚合物(PEDOT)。The polymerization step is to perform a polymerization reaction on the surface of the inorganic silicon after the alkylation reaction to form a polymer (PEDOT) on the silicon interface modified by the silane coupling agent in the inorganic silicon.

本申请中,烷基化反应(Alkylation reaction)指向有机物分子中的碳、氮、氧等原子中引入烷基(-R)的反应,简称烷基化。In the present application, the alkylation reaction refers to the reaction of introducing an alkyl group (-R) into atoms such as carbon, nitrogen, and oxygen in organic molecules, referred to as alkylation.

本实施方式提供了一种使用上述硅烷偶联剂来连接无机硅与聚合物的方法。首先,将无机硅进行预处理,使得无机硅表面带有羟基;之后,经过烷基化反应,硅烷偶联剂中SiX3(硅氧烷基)水解出的基团钝化、连接预处理后(表面带有羟基)的无机硅(如晶体硅)的表面(取代-OH),得到经硅烷偶联剂修饰的硅界面,从而本实施方式提供的硅烷偶联剂通过共价键连接无机硅;之后,在经硅烷偶联剂修饰的硅界面上聚合生成聚合物,使得本 实施方式提供的硅烷偶联剂通过共价键连接聚合生成的聚合物。This embodiment provides a method for connecting inorganic silicon and polymer using the above-mentioned silane coupling agent. First, the inorganic silicon is pretreated so that the inorganic silicon surface has hydroxyl groups; then, through an alkylation reaction, the groups hydrolyzed from SiX 3 (siloxane group) in the silane coupling agent are passivated and connected to the surface of the inorganic silicon (such as crystalline silicon) after pretreatment (with hydroxyl groups on the surface) (replacing -OH), thereby obtaining a silicon interface modified by the silane coupling agent, so that the silane coupling agent provided in this embodiment connects the inorganic silicon through a covalent bond; then, polymerizes on the silicon interface modified by the silane coupling agent to generate a polymer, so that this embodiment The silane coupling agent provided in the embodiment connects the polymer generated by polymerization through covalent bonds.

通过上述方法,使得本实施方式提供的硅烷偶联剂能够通过共价键分别连接无机硅与所聚合生成的聚合物,其粘结力远强于现有技术中依靠氢键的连接方式。Through the above method, the silane coupling agent provided in this embodiment can connect the inorganic silicon and the polymer generated by polymerization through covalent bonds, and its bonding force is much stronger than the connection method relying on hydrogen bonds in the prior art.

在一个实施方式中,所述无机硅为晶体硅,所述聚合物为能够作为空穴传输层的聚合物。In one embodiment, the inorganic silicon is crystalline silicon, and the polymer is a polymer capable of serving as a hole transport layer.

本实施方式提供的方法能够用于连接晶体硅与空穴传输层。更具体地,本实施方式提供的方法能够用于连接太阳能电池中的晶体硅与空穴传输层。从而,与背景技术中介绍的通过现有硅烷偶联剂连接晶体硅与空穴传输层相比,本实施方式提供的硅烷偶联剂通过共价键分别连接晶体硅和空穴传输层,从而增加太阳能电池的连接强度,增加太阳能电池的耐用性(如可以用于条件更恶劣的环境)以及使用寿命。The method provided in this embodiment can be used to connect crystalline silicon and a hole transport layer. More specifically, the method provided in this embodiment can be used to connect crystalline silicon and a hole transport layer in a solar cell. Thus, compared with the connection of crystalline silicon and a hole transport layer through an existing silane coupling agent introduced in the background technology, the silane coupling agent provided in this embodiment connects the crystalline silicon and the hole transport layer respectively through covalent bonds, thereby increasing the connection strength of the solar cell, increasing the durability of the solar cell (such as being able to be used in an environment with more severe conditions) and the service life.

上文中已经介绍了能够作为空穴传输层的聚合物的种类以及相应的Y(该聚合物的单体)的种类,在此不再赘述。The types of polymers that can be used as the hole transport layer and the corresponding types of Y (monomers of the polymer) have been introduced above and will not be repeated here.

另外,所述晶体硅表面也可以经过钝化处理,从而形成钝化层。其中,所述钝化层为非晶硅、氧化硅、晶硅等中的一种。In addition, the surface of the crystalline silicon may also be passivated to form a passivation layer, wherein the passivation layer is one of amorphous silicon, silicon oxide, crystalline silicon, and the like.

在一个实施方式中,如图1所示,所述无机硅预处理(羟基化)步骤包括:将晶体硅浸入Piranha溶液(食人鱼溶液)12小时以上,其中,Piranha溶液中H2O2的质量百分比大于5%小于等于40%;优选地,将晶体硅浸入Piranha溶液24小时以上,从而保证充分地羟基化。另外,无机硅预处理(羟基化)的过程可以进行一次,也可以进行多次来保证充分地羟基化。In one embodiment, as shown in FIG1 , the inorganic silicon pretreatment (hydroxylation) step includes: immersing the crystalline silicon in a Piranha solution for more than 12 hours, wherein the mass percentage of H 2 O 2 in the Piranha solution is greater than 5% and less than or equal to 40%; preferably, immersing the crystalline silicon in the Piranha solution for more than 24 hours to ensure sufficient hydroxylation. In addition, the inorganic silicon pretreatment (hydroxylation) process can be performed once or multiple times to ensure sufficient hydroxylation.

本实施方式主要是提供了无机硅预处理步骤的具体形式,从而能够在晶体硅表面引入-OH,方便后续粘合。This embodiment mainly provides a specific form of the inorganic silicon pretreatment step, so that -OH can be introduced on the surface of crystalline silicon to facilitate subsequent bonding.

在一个实施方式中,如图1所示,所述烷基化反应步骤包括:将预处理后的晶体硅浸入上述硅烷偶联剂的有机溶液中,优选浸入6~12小时。以使得充分进行烷基化反应,从而使得充分取代羟基(-OH),得到硅烷偶联剂-硅界面。以使得本实施方式提供的硅烷偶联剂能够通过共价键连接晶体硅。 In one embodiment, as shown in FIG. 1 , the alkylation reaction step comprises: immersing the pretreated crystalline silicon in the organic solution of the silane coupling agent, preferably for 6 to 12 hours, so that the alkylation reaction is fully carried out, so that the hydroxyl group (-OH) is fully replaced to obtain a silane coupling agent-silicon interface, so that the silane coupling agent provided in this embodiment can be connected to the crystalline silicon through a covalent bond.

在一个实施方式中,如图2所示,提供了一种液相法(即在液相中的)聚合反应步骤,包括:In one embodiment, as shown in FIG2 , a liquid phase method (i.e., in a liquid phase) polymerization step is provided, comprising:

将烷基化反应后的晶体硅放入含有氧化剂和聚合物单体的有机溶液中,在经硅烷偶联剂修饰的硅界面上聚合形成空穴传输层;The crystalline silicon after the alkylation reaction is placed in an organic solution containing an oxidant and a polymer monomer, and polymerized on the silicon interface modified by a silane coupling agent to form a hole transport layer;

优选地,聚合反应在80~130゜C的条件下进行,均匀搅拌30~60min后,形成厚度为200~1000nm的空穴传输层。Preferably, the polymerization reaction is carried out at 80-130° C., and after uniform stirring for 30-60 min, a hole transport layer with a thickness of 200-1000 nm is formed.

本实施方式提供了一种在液相中进行聚合反应,其中,通过氧化剂引发液相中的聚合物单体、硅烷偶联剂中的Y(聚合物的单体)进行聚合反应,生成聚合物(空穴传输层)。从而使得本实施方式提供的硅烷偶联剂能够通过共价键连接聚合生成的聚合物(空穴传输层)。以增加硅烷偶联剂连接聚合物(空穴传输层)的粘合力。This embodiment provides a polymerization reaction in a liquid phase, wherein the polymerization reaction is initiated by an oxidant to the polymer monomer in the liquid phase and Y (polymer monomer) in the silane coupling agent to generate a polymer (hole transport layer). Thus, the silane coupling agent provided in this embodiment can connect the polymer (hole transport layer) generated by polymerization through covalent bonds. This increases the adhesion of the silane coupling agent to the polymer (hole transport layer).

在一个实施方式中,如图3所示,提供了一种气相法(即在气相中的)所述聚合反应步骤,包括:In one embodiment, as shown in FIG3 , a gas phase method (i.e., in the gas phase) is provided as the polymerization step, comprising:

在真空条件下,将烷基化反应后的晶体硅蒸镀氧化剂和聚合物单体,在经硅烷偶联剂修饰的硅界面上聚合形成空穴传输层;Under vacuum conditions, oxidants and polymer monomers are evaporated on the crystalline silicon after the alkylation reaction, and polymerized on the silicon interface modified by the silane coupling agent to form a hole transport layer;

优选地,蒸镀是在80~130℃的条件下进行,蒸镀1~2小时后,形成厚度为200~1000nm的空穴传输层。Preferably, the evaporation is performed at 80 to 130° C., and after 1 to 2 hours of evaporation, a hole transport layer with a thickness of 200 to 1000 nm is formed.

本实施方式提供了一种在气相中进行聚合反应,其中,通过氧化剂引发蒸镀的聚合物单体、硅烷偶联剂中的Y(聚合物的单体)进行聚合反应,生成聚合物(空穴传输层)。从而使得本实施方式提供的硅烷偶联剂能够通过共价键连接聚合生成的聚合物(空穴传输层)。以增加硅烷偶联剂连接聚合物(空穴传输层)的粘合力。This embodiment provides a polymerization reaction in the gas phase, wherein the polymer monomers of the evaporated polymer and Y (monomer of the polymer) in the silane coupling agent are polymerized by an oxidant to generate a polymer (hole transport layer). Thus, the silane coupling agent provided in this embodiment can connect the polymer (hole transport layer) generated by polymerization through covalent bonds. This increases the adhesion of the silane coupling agent to the polymer (hole transport layer).

在一个实施方式中,如图4所示,提供了一种太阳能电池,该太阳能电池包括电池吸收层11(晶体硅)和聚合物形成的空穴传输层3;其中,所述电池吸收层11(晶体硅)与所述空穴传输层由上述硅烷偶联剂13连接。硅烷偶联剂13连接所述电池吸收层11(晶体硅)与所述空穴传输层3可以通过上述液相法或气相法实现。 In one embodiment, as shown in FIG4 , a solar cell is provided, which includes a cell absorption layer 11 (crystalline silicon) and a hole transport layer 3 formed of a polymer; wherein the cell absorption layer 11 (crystalline silicon) and the hole transport layer are connected by the above-mentioned silane coupling agent 13. The connection of the cell absorption layer 11 (crystalline silicon) and the hole transport layer 3 by the silane coupling agent 13 can be achieved by the above-mentioned liquid phase method or gas phase method.

具体地,所述太阳能电池依次包括所述空穴传输层1、所述烷偶联剂层3、所述电池吸收层11(晶体硅)、电子传输层。另外,所述电池吸收层11(晶体硅)可以在至少一面进行钝化而形成钝化层,钝化层为非晶硅、氧化硅、多晶硅等中的一种或多种。Specifically, the solar cell includes the hole transport layer 1, the alkyl coupling agent layer 3, the battery absorption layer 11 (crystalline silicon), and the electron transport layer in sequence. In addition, the battery absorption layer 11 (crystalline silicon) can be passivated on at least one side to form a passivation layer, and the passivation layer is one or more of amorphous silicon, silicon oxide, polycrystalline silicon, etc.

通过上述内容可以知道,使用上述实施方式提供的硅烷偶联剂或上述方法连接的电池吸收层11(晶体硅)与所述空穴传输层3的粘合力远远强于现有技术中现有技术中依靠氢键的连接方式。从而增加该太阳能电池的连接强度,增加太阳能电池的耐用性(如可以用于条件更恶劣的环境)以及使用寿命。From the above content, it can be known that the bonding force between the battery absorption layer 11 (crystalline silicon) connected by the silane coupling agent provided in the above embodiment or the above method and the hole transport layer 3 is much stronger than the connection method relying on hydrogen bonds in the prior art. Thus, the connection strength of the solar cell is increased, and the durability of the solar cell (such as being able to be used in an environment with more severe conditions) and the service life are increased.

实施例Example

下述所使用的实验方法如无特殊要求,均为常规方法。The experimental methods used below are conventional methods unless otherwise specified.

下述所使用的材料、试剂等,如无特殊说明,均可从商业途径得到。Unless otherwise specified, the materials and reagents used below can be obtained from commercial sources.

实施例1Example 1

实施例1提供了一种太阳能电池,如图4所示,从上至下依次包括:Embodiment 1 provides a solar cell, as shown in FIG4 , which includes, from top to bottom:

空穴传输层3,为PEDOT薄膜,厚度为100nm;The hole transport layer 3 is a PEDOT film with a thickness of 100 nm;

硅烷偶联剂13,其分子式为EDOT-CH2-Si(OEt)3,厚度为3nm;Silane coupling agent 13, whose molecular formula is EDOT-CH 2 -Si(OEt) 3 and whose thickness is 3 nm;

第一钝化层12,为非晶硅,厚度为10nm;The first passivation layer 12 is amorphous silicon with a thickness of 10 nm;

电池吸收层11,为P型晶硅,厚度为160μm;The battery absorption layer 11 is P-type crystalline silicon with a thickness of 160 μm;

第二钝化层14,为非晶硅,厚度为10nm;The second passivation layer 14 is amorphous silicon with a thickness of 10 nm;

电子传输层7,为TiO2,厚度为60nm。The electron transport layer 7 is TiO2 and has a thickness of 60 nm.

其中,硅烷偶联剂为通过上述气相方法连接空穴传输层3与电池吸收层11。The silane coupling agent is used to connect the hole transport layer 3 and the battery absorption layer 11 through the above-mentioned gas phase method.

对上述实施例1所得到的太能电池进行检测:The solar cell obtained in the above Example 1 was tested:

1)第一钝化层12,硅烷偶联剂13,空穴传输层3层间分别通过共价键连接,通过Scotch Tape测试和超声波清洗,表现为涂层不脱落。1) The first passivation layer 12, the silane coupling agent 13, and the hole transport layer 3 are connected by covalent bonds, and the coating does not fall off after the Scotch Tape test and ultrasonic cleaning.

2)通过双探针测试第一钝化层12与空穴传输层3电导率。2) The conductivity of the first passivation layer 12 and the hole transport layer 3 is tested by double probes.

3)通过Scotch Tape测试,电池的第一钝化层12,硅烷偶联剂13,空穴传输层3层间界面结合力。 3) The interfacial bonding strength between the first passivation layer 12, the silane coupling agent 13, and the hole transport layer 3 of the battery is measured by Scotch Tape test.

对比例1Comparative Example 1

对比例1提供的太阳能电池与实施例1的太阳能电池的区别仅在于所用硅烷偶联剂为现有文献中的硅烷偶联剂(结构参见图4,连接方式参见图6)。The solar cell provided in Comparative Example 1 is different from the solar cell in Example 1 only in that the silane coupling agent used is a silane coupling agent in existing literature (see FIG. 4 for the structure and FIG. 6 for the connection method).

对上述对比例1所得到的太能电池进行检测:The solar cell obtained in the above comparative example 1 was tested:

1)2,3层间通过共价键连接,3,4层间通过氢键连接,可适当通过Scotch Tape测试;但经超声波清洗,传输层层脱落。1) Layers 2 and 3 are connected by covalent bonds, and layers 3 and 4 are connected by hydrogen bonds, and can pass the Scotch Tape test appropriately; however, after ultrasonic cleaning, the transmission layers fall off.

2)通过双探针测试第一钝化层12与空穴传输层3电导率,电导率与实施例1对比略微降低。2) The conductivity of the first passivation layer 12 and the hole transport layer 3 was tested by double probes. The conductivity was slightly lower than that of Example 1.

3)通过Scotch Tape测试,电池的第一钝化层12、硅烷偶联剂13、空穴传输层3层间界面结合力相比于实施例1略微降低。3) Through the Scotch Tape test, the interfacial bonding strength between the first passivation layer 12, silane coupling agent 13, and hole transport layer 3 of the battery is slightly lower than that in Example 1.

对比例2Comparative Example 2

对比例2提供的太阳能电池与实施例1的太阳能电池的区别仅在于不含有硅烷偶联剂13(参见图5),空穴传输层3由现有的旋涂法制备。The solar cell provided in Comparative Example 2 differs from the solar cell in Example 1 only in that the solar cell does not contain the silane coupling agent 13 (see FIG. 5 ), and the hole transport layer 3 is prepared by the existing spin coating method.

对上述对比例2所得到的太能电池进行检测:The solar cell obtained in the above comparative example 2 was tested:

1)2,4层间通过范德华力,有条件(较难)Scotch Tape测试表现为涂层脱落。1) The 2nd and 4th layers are connected by van der Waals forces, and the conditional (more difficult) Scotch Tape test shows coating peeling.

2)通过双探针测试第一钝化层12与空穴传输层3电导率,电导率与实施例1对比大幅降低。2) The conductivity of the first passivation layer 12 and the hole transport layer 3 was tested by double probes. The conductivity was significantly reduced compared with that of Example 1.

3)通过Scotch Tape测试,电池的第一钝化层12,硅烷偶联剂13,空穴传输层3层间界面结合力相比于实施例1大幅降低。3) Through the Scotch Tape test, the interfacial bonding strength between the first passivation layer 12, the silane coupling agent 13, and the hole transport layer 3 of the battery is greatly reduced compared with that in Example 1.

通过上述实施例1所得到的太阳能电池的检测结果与对比例1、对比例2所得到的太阳能电池的检测结果比较,明显可以看出,使用本申请提供的硅烷偶联剂,一方面能够通过共价键分别连接无机硅与所聚合生成的聚合物,从而可以使空穴传输层3与第一钝化层12的连接更加牢固,从而能够增加太阳能电池的耐用性以及使用寿命;另一方面,对空穴传输层的导电性的影响也小,从而能够提高太阳能电池的转换效率;同时,也提高了电池界面的 结合力。By comparing the test results of the solar cell obtained by the above-mentioned embodiment 1 with the test results of the solar cell obtained by comparative example 1 and comparative example 2, it can be clearly seen that the use of the silane coupling agent provided by the present application can, on the one hand, respectively connect the inorganic silicon and the polymerized polymer through covalent bonds, so that the connection between the hole transport layer 3 and the first passivation layer 12 can be made more firmly, thereby increasing the durability and service life of the solar cell; on the other hand, the influence on the conductivity of the hole transport layer is also small, thereby improving the conversion efficiency of the solar cell; at the same time, it also improves the interface of the battery. Combination force.

在一个实施例中,提供了一种有机-晶硅异质结电池,如图7、图10等所示,包括:In one embodiment, an organic-crystalline silicon heterojunction cell is provided, as shown in FIG. 7 , FIG. 10 , etc., comprising:

硅衬底1(晶硅),所述硅衬底1的至少一个表面上形成有绒面;A silicon substrate 1 (crystalline silicon), wherein a textured surface is formed on at least one surface of the silicon substrate 1;

有机且不含硅的空穴传输层3,所述空穴传输层3位于一个所述绒面的表面且延伸至所述绒面的沟道底部;An organic and silicon-free hole transport layer 3, the hole transport layer 3 is located on a surface of the suede and extends to the bottom of the channel of the suede;

电子传输层7,所述电子传输层7位于所述硅衬底的空穴传输层的相反一面。具体地,电子传输层7采用等离子体增强化学气相沉积法制备。The electron transport layer 7 is located on the opposite side of the hole transport layer of the silicon substrate. Specifically, the electron transport layer 7 is prepared by plasma enhanced chemical vapor deposition.

另外,根据需要,还可以在所述空穴传输层3、所述电子传输层7的表面设置TCO导电层4。TCO导电层4具体可以采用反应离子沉积或溅射的方法沉积设置。In addition, as required, a TCO conductive layer 4 may be disposed on the surface of the hole transport layer 3 and the electron transport layer 7. The TCO conductive layer 4 may be deposited by reactive ion deposition or sputtering.

如背景技术、图12~16所介绍的,现有技术的有机-晶硅异质结电池中,在硅衬底与空穴传输层之间(具体在绒面的沟道底部,对于金字塔结构绒面即为塔谷底部,对于倒金字塔结构,即为硅衬底表面的凹坑)形成有气孔(如图12中箭头所指位置),导致光电效应产生的空穴在界面处发生大量复合,从而导致开路电压降低,电池效率下降。As described in the background technology and Figures 12 to 16, in the organic-crystalline silicon heterojunction battery of the prior art, pores (such as the positions indicated by the arrows in Figure 12) are formed between the silicon substrate and the hole transport layer (specifically at the bottom of the channel of the velvet surface, which is the bottom of the valley for the pyramid structure velvet and the pits on the surface of the silicon substrate for the inverted pyramid structure), resulting in a large number of recombination of holes generated by the photoelectric effect at the interface, thereby reducing the open circuit voltage and the battery efficiency.

而本实施例提供的一种有机-晶硅异质结电池,如图7、图10等所示,其对上述现有有机-晶硅异质结电池的改进,其空穴传输层附着所述绒面的的表面且一直延伸至所述绒面的沟道底部(对于金字塔结构绒面即为塔谷底部,对于倒金字塔结构,即为硅衬底表面的凹坑),在硅衬底1与空穴传输层3之间没有气孔。从而避免了现有技术中的光电效应产生的空穴在界面处发生大量复合,更多的载流子从硅衬底中传输到传输层,从而与现有技术相比,提高了电池的开路电压,并提升了电池效率。The organic-crystalline silicon heterojunction cell provided in this embodiment, as shown in FIG. 7 and FIG. 10, is an improvement on the above-mentioned existing organic-crystalline silicon heterojunction cell, in which the hole transport layer is attached to the surface of the velvet surface and extends all the way to the bottom of the channel of the velvet surface (the bottom of the pyramid structure velvet, and the pit on the surface of the silicon substrate for the inverted pyramid structure), and there are no pores between the silicon substrate 1 and the hole transport layer 3. This avoids the large-scale recombination of holes generated by the photoelectric effect at the interface in the prior art, and more carriers are transported from the silicon substrate to the transport layer, thereby increasing the open circuit voltage of the battery and improving the battery efficiency compared with the prior art.

另外,需要说明的是,在本实施例以及以下各实施例及其实施方式中,硅衬底可以包括在其表面经过钝化处理形成的钝化层,钝化层不影响各实施例及其实施方式的实施。In addition, it should be noted that in this embodiment and the following embodiments and implementations thereof, the silicon substrate may include a passivation layer formed by passivation treatment on its surface, and the passivation layer does not affect the implementation of the embodiments and implementations thereof.

在一个实施方式中,所述空穴传输层的材料为聚合物。In one embodiment, the material of the hole transport layer is a polymer.

如可以选择现有的作为空穴传输层的聚合物PEDOT、P3HT、P3OHT和 P3ODDT的一种或两种以上的组合。For example, existing polymers such as PEDOT, P3HT, P3OHT and One or a combination of two or more P3ODDTs.

则,可以通过向所述绒面的沟道涂覆粒径D50≤100nm氧化剂(能够引发聚合反应),并通过空穴传输层聚合物的单体(一般为液态有机物)在原位进行聚合反应,从而能够得到上述空穴传输层。Then, the hole transport layer can be obtained by coating an oxidant (capable of initiating polymerization reaction) with a particle size D50≤100 nm to the channels of the texture surface and polymerizing the monomer of the hole transport layer polymer (generally liquid organic matter) in situ.

需要说明的是,本申请的粒径(D50)为使用便携式气溶胶光谱仪(GRIMM,型号11-C)测量的在线粒径分布。It should be noted that the particle size (D50) of the present application is an online particle size distribution measured using a portable aerosol spectrometer (GRIMM, model 11-C).

优选地,所述硅衬底(晶硅)与所述空穴传输层由硅烷偶联剂连接;Preferably, the silicon substrate (crystalline silicon) and the hole transport layer are connected by a silane coupling agent;

其中,所述硅烷偶联剂为Y-R-SiX3,Y表示形成所述空穴传输层的聚合物的单体,R为亚烷基,SiX3能够水解并连接所述硅衬底的表面。Wherein, the silane coupling agent is YR-SiX 3 , Y represents a monomer of a polymer forming the hole transport layer, R represents an alkylene group, and SiX 3 can be hydrolyzed and connected to the surface of the silicon substrate.

本实施方式将空穴传输层的材料限定在聚合物范围内。In this embodiment, the material of the hole transport layer is limited to polymers.

则,可以通过上述硅烷偶联剂连接硅衬底与空穴传输层。一方面,SiX3(硅氧烷基)水解出的基团能够钝化、(通过Si-O共价键(Si-O键能为121kJ/mol))连接预处理后(使表面带有羟基)的硅衬底的表面;另一方面,Y为聚合物的单体,其能够参与聚合物单体之间进行的聚合反应并生成聚合物。使得本实施例提供的硅烷偶联剂能够通过共价键分别连接硅衬底和所聚合生成的空穴传输层(聚合物),从而增强硅衬底与空穴传输层的粘合强度。Then, the silicon substrate and the hole transport layer can be connected by the above-mentioned silane coupling agent. On the one hand, the hydrolyzed group of SiX 3 (siloxane group) can passivate and connect the surface of the pre-treated silicon substrate (so that the surface has hydroxyl groups) (through Si-O covalent bonds (Si-O bond energy is 121kJ/mol)); on the other hand, Y is a monomer of a polymer, which can participate in the polymerization reaction between polymer monomers and generate a polymer. The silane coupling agent provided in this embodiment can be respectively connected to the silicon substrate and the hole transport layer (polymer) generated by polymerization through covalent bonds, thereby enhancing the bonding strength between the silicon substrate and the hole transport layer.

硅烷偶联剂中的-R-为亚烷基,尤其是为亚甲基或亚乙基时,能够对硅衬底表面进行良好的钝化,同时,链长非常短,从而能够进一步避免对聚合生成的空穴传输层的导电性的影响并提高太阳能电池的转换效率。偶联剂中的-R-优选为亚甲基。When -R- in the silane coupling agent is an alkylene group, especially a methylene group or an ethylene group, the surface of the silicon substrate can be well passivated. At the same time, the chain length is very short, thereby further avoiding the influence on the conductivity of the hole transport layer generated by polymerization and improving the conversion efficiency of the solar cell. -R- in the coupling agent is preferably a methylene group.

在一个实施方式中,所述空穴传输层包括:第一空穴传输层,位于所述绒面的沟道底部;第二空穴传输层,附着在所述绒面、第一空穴传输层的上表面。In one embodiment, the hole transport layer includes: a first hole transport layer located at the bottom of the channel of the suede surface; and a second hole transport layer attached to the suede surface and the upper surface of the first hole transport layer.

与上述通过在沟道的氧化剂引发聚合来形成空穴传输层的实施方式类似,本实施方式提供了另一种在沟道底部填充空穴传输层的材料的方式。具体地,本实施方式给出的空穴传输层,其包括两个部分,第一个部分为第一空穴传输层,位于所述绒面的沟道底部;第二空穴传输层,附着在所述绒面、第一空穴传输层的上表面。因此,本领域技术人员知晓,也与以上实施方式相类似的,与图14中现有的有机-晶硅异质结电池相比,第二空穴传输层相 当于空穴传输层3,而第一空穴传输层对气孔6起到了填充作用,从而使得本实施方式提供的有机-晶硅异质结电池中,在硅衬底与空穴传输层之间没有气孔(孔隙率<5%)。从而避免了现有技术中的光电效应产生的空穴在界面处发生大量复合,从而与现有技术相比,提高了电池的开路,并提升了电池效率。Similar to the above-mentioned embodiment of forming a hole transport layer by initiating polymerization in an oxidant in the channel, this embodiment provides another way to fill the hole transport layer material at the bottom of the channel. Specifically, the hole transport layer provided in this embodiment includes two parts. The first part is a first hole transport layer, which is located at the bottom of the channel of the velvet surface; and the second hole transport layer is attached to the upper surface of the velvet surface and the first hole transport layer. Therefore, those skilled in the art know that, similar to the above embodiment, compared with the existing organic-crystalline silicon heterojunction battery in FIG. 14, the second hole transport layer is relatively The first hole transport layer fills the pores 6, so that there are no pores (porosity <5%) between the silicon substrate and the hole transport layer in the organic-crystalline silicon heterojunction cell provided in this embodiment. This avoids the large-scale recombination of holes generated by the photoelectric effect in the prior art at the interface, thereby improving the open circuit of the cell and the cell efficiency compared with the prior art.

本实施方式中,对第一空穴传输层、第二空穴传输层的材料没有具体限制,只要其能够起到空穴传输层的作用即可。第一空穴传输层与第二空穴传输层可以为相同的材料也可以为不同的材料。In this embodiment, there is no specific limitation on the materials of the first hole transport layer and the second hole transport layer, as long as they can function as hole transport layers. The first hole transport layer and the second hole transport layer can be made of the same material or different materials.

具体地,所述第一空穴传输层的材料选自PEDOT、P3HT、P3OHT和P3ODDT中的一种或两种以上的组合。关于所述第二空穴传输层的材料可以选择PEDOT:PSS(水系)、PEDOT:F(醇系)中的一种或两种以上的组合,从而方便在填充第一空穴传输层的材料后,通过现有的旋涂工艺形成第二空穴传输层。Specifically, the material of the first hole transport layer is selected from one or a combination of two or more of PEDOT, P3HT, P3OHT and P3ODDT. The material of the second hole transport layer can be selected from one or a combination of two or more of PEDOT:PSS (water system) and PEDOT:F (alcohol system), so as to facilitate the formation of the second hole transport layer through the existing spin coating process after filling the material of the first hole transport layer.

在一个实施方式中,所述空穴传输层的导电率σ>10S/cm,所述空穴传输层的厚度为400~1100nm,所述空穴传输层的透光率T>90%。In one embodiment, the conductivity σ of the hole transport layer is greater than 10 S/cm, the thickness of the hole transport layer is 400-1100 nm, and the transmittance T of the hole transport layer is greater than 90%.

对于有机-晶硅异质结电池的空穴传输层,需要具备高导电性、高透光性。但是,空穴传输层材料的导电率会随其厚度增加而提升,相对的是透光率会下降。当采用上述参数的空穴传输层时,可以同时取得高导电性和高透光性。The hole transport layer of the organic-crystalline silicon heterojunction cell needs to have high conductivity and high light transmittance. However, the conductivity of the hole transport layer material increases with its thickness, while the light transmittance decreases. When a hole transport layer with the above parameters is used, high conductivity and high light transmittance can be achieved at the same time.

在一个实施例中,提供了一种在硅衬底上形成空穴传输层的方法,如图9所示,包括:In one embodiment, a method for forming a hole transport layer on a silicon substrate is provided, as shown in FIG9 , comprising:

涂覆步骤,在硅衬底的至少一个绒面涂覆氧化剂颗粒,所述氧化剂颗粒的粒径D50≤100nm;A coating step, coating oxidant particles on at least one velvet surface of the silicon substrate, wherein the particle size D50 of the oxidant particles is ≤100 nm;

聚合步骤,在设置了所述氧化剂颗粒的所述绒面上添加用于形成空穴传输层聚合物的单体(一般为液态有机物)并进行聚合反应生成空穴传输层。The polymerization step is to add a monomer (generally a liquid organic substance) for forming a hole transport layer polymer onto the velvet surface on which the oxidant particles are arranged and to perform a polymerization reaction to generate a hole transport layer.

本实施方式中,首先在绒面表面涂覆粒径D50≤100nm的氧化剂(能够引发聚合反应)颗粒,由于一般的绒面沟道上部尺寸为微米级(如1~2μm),因此,氧化剂可以很容易地到达绒面的沟道底部,从而可以在绒面表面均匀 地形成一层氧化剂颗粒,之后,空穴传输层的聚合物材料单体在氧化剂处原位生长,从而能够形成与硅衬底(如金字塔结构或倒金字塔绒面)紧密贴合(没有气孔)的空穴传输层。相较于现有技术中提供的硅衬底与空穴传输层具有气孔(如图14)的有机-晶硅异质结电池,则具有这种硅衬底与空穴传输层紧密贴合的有机-晶硅异质结电池避免了现有技术中的光电效应产生的空穴在界面处发生大量复合,从而与现有技术相比,提高了电池的开路,并提升了电池效率。In this embodiment, firstly, oxidant particles (capable of initiating polymerization reaction) with a particle size D50≤100nm are coated on the suede surface. Since the upper size of the suede channel is generally micrometer-level (such as 1-2μm), the oxidant can easily reach the bottom of the suede channel, thereby being uniformly coated on the suede surface. A layer of oxidant particles is formed, and then the polymer material monomer of the hole transport layer grows in situ at the oxidant, so that a hole transport layer that is closely attached to the silicon substrate (such as a pyramid structure or an inverted pyramid velvet surface) (without pores) can be formed. Compared with the organic-crystalline silicon heterojunction cell provided in the prior art in which the silicon substrate and the hole transport layer have pores (as shown in Figure 14), the organic-crystalline silicon heterojunction cell with such a silicon substrate and the hole transport layer closely attached avoids the large-scale recombination of holes generated by the photoelectric effect in the prior art at the interface, thereby improving the open circuit of the cell and the cell efficiency compared with the prior art.

所述空穴传输层的材料选自PEDOT、P3HT、P3OHT和P3ODDT的一种或两种以上。The material of the hole transport layer is selected from one or more of PEDOT, P3HT, P3OHT and P3ODDT.

另外,优选地,氧化剂颗粒的粒径D50≤40nm,可以使得氧化剂颗粒能够更好地覆盖绒面至绒面的沟道底部。In addition, preferably, the particle size D50 of the oxidant particles is ≤40 nm, so that the oxidant particles can better cover the bottom of the channel from the velvet surface to the velvet surface.

在一个实施方式中,所述涂覆步骤包括刮涂、物理气相沉积(PVD)。In one embodiment, the coating step comprises knife coating, physical vapor deposition (PVD).

本实施方式给出了涂覆步骤的具体实现方式,其中,由于采用物理气相沉积(PVD)沉积地膜易于均匀且沉积效率高,因此,优选采用物理气相沉积(PVD)涂覆所述氧化剂颗粒。This embodiment provides a specific implementation method of the coating step, wherein physical vapor deposition (PVD) is preferably used to coat the oxidant particles because the film is easily and uniformly deposited and has high deposition efficiency.

涂覆所述氧化剂的厚度为5~20nm,一方面可以为聚合形成空穴传输层提供足够的氧化剂,另一方面,也使得氧化剂充分参与反应,使得生成的空穴传输层紧密贴合硅衬底,防止氧化剂残留过多影响电池性能。The thickness of the oxidant coating is 5 to 20 nm. On the one hand, it can provide sufficient oxidant for polymerization to form a hole transport layer. On the other hand, it also allows the oxidant to fully participate in the reaction, so that the generated hole transport layer fits tightly to the silicon substrate, preventing excessive oxidant residue from affecting battery performance.

在一个实施方式中,所述聚合步骤通过化学气相沉积聚合实现。通过化学气相沉积,可以使聚合物单体更均匀地在硅衬底绒面聚合形成厚度更为均匀的空穴传输层。所述化学气相沉积聚合中,反应器中包含极性路易斯酸和0.2~2M(如1.56M)的空穴传输层材料的聚合单体有机溶液,化学气相沉积聚合在110℃~150℃温度下反应1~2h。In one embodiment, the polymerization step is achieved by chemical vapor deposition polymerization. Through chemical vapor deposition, the polymer monomer can be more uniformly polymerized on the velvet surface of the silicon substrate to form a hole transport layer with a more uniform thickness. In the chemical vapor deposition polymerization, a reactor contains a polar Lewis acid and an organic solution of a polymer monomer of 0.2 to 2M (such as 1.56M) of a hole transport layer material, and the chemical vapor deposition polymerization is reacted at a temperature of 110°C to 150°C for 1 to 2 hours.

在一个实施方式中,如图1、图3所示,在所述涂覆步骤之前,还包括:In one embodiment, as shown in FIG. 1 and FIG. 3 , before the coating step, the method further comprises:

硅烷偶联剂修饰步骤,所述硅烷偶联剂修饰步骤包括:A silane coupling agent modification step, wherein the silane coupling agent modification step comprises:

预处理子步骤,预处理以使硅衬底(晶硅)表面带有羟基; A pretreatment sub-step, pretreatment to make the surface of the silicon substrate (crystalline silicon) have hydroxyl groups;

烷基化反应子步骤,用硅烷偶联剂与预处理后的硅衬底发生取代反应,得到经硅烷偶联剂修饰的硅界面;an alkylation reaction sub-step, using a silane coupling agent to undergo a substitution reaction with the pretreated silicon substrate to obtain a silicon interface modified by the silane coupling agent;

其中,所述硅烷偶联剂为Y-R-SiX3,Y表示形成所述空穴传输层的聚合物的单体,R为亚烷基,SiX3能够水解并连接所述硅衬底的表面。Wherein, the silane coupling agent is YR-SiX 3 , Y represents a monomer of a polymer forming the hole transport layer, R represents an alkylene group, and SiX 3 can be hydrolyzed and connected to the surface of the silicon substrate.

实施方式在涂覆步骤之前,进一步增加了硅烷偶联剂修饰步骤,从而,首先,通过预处理子步骤使硅衬底表面带有羟基,之后通过烷基化反应子步骤使得硅烷偶联剂中的-SiX3水解并(通过共价键)连接硅衬底得到经硅烷偶联剂修饰的硅界面,然后进行上述的涂覆步骤、聚合步骤,在经硅烷偶联剂修饰的硅界面上进行聚合(硅烷偶联剂中的-Y作为链端参与聚合反应)形成空穴传输层,使得硅烷偶联剂能够通过共价键连接空穴传输层。The embodiment further adds a silane coupling agent modification step before the coating step, so that, first, the surface of the silicon substrate is provided with hydroxyl groups through a pretreatment sub-step, and then the -SiX3 in the silane coupling agent is hydrolyzed and connected (via covalent bonds) to the silicon substrate through an alkylation reaction sub-step to obtain a silicon interface modified by the silane coupling agent, and then the above-mentioned coating step and polymerization step are performed, and polymerization is performed on the silicon interface modified by the silane coupling agent (-Y in the silane coupling agent participates in the polymerization reaction as a chain end) to form a hole transport layer, so that the silane coupling agent can be connected to the hole transport layer through a covalent bond.

因此,本实施方式中的硅烷偶联剂通过共价键分别连接硅衬底、空穴传输层,从而增加了硅衬底与空穴传输层之间的连接强度。Therefore, the silane coupling agent in this embodiment connects the silicon substrate and the hole transport layer respectively through covalent bonds, thereby increasing the connection strength between the silicon substrate and the hole transport layer.

硅烷偶联剂中的-R-为亚烷基,尤其是为亚甲基或亚乙基时,能够对硅衬底表面进行良好的钝化,同时,链长非常短,从而能够进一步避免对聚合生成的空穴传输层的导电性的影响并提高太阳能电池的转换效率。偶联剂中的-R-优选为亚甲基。When -R- in the silane coupling agent is an alkylene group, especially a methylene group or an ethylene group, the surface of the silicon substrate can be well passivated. At the same time, the chain length is very short, thereby further avoiding the influence on the conductivity of the hole transport layer generated by polymerization and improving the conversion efficiency of the solar cell. -R- in the coupling agent is preferably a methylene group.

关于硅烷偶联剂中SiX3,只要其可以水解形成硅醇(Si(OH)3)并能够与硅衬底结合(取代-OH)即可,具体可列举如氯基、甲氧基、乙氧基、甲氧基乙氧基、乙酰氧基等。As for SiX 3 in the silane coupling agent, any one of them can be hydrolyzed to form silanol (Si(OH) 3 ) and can be bonded to the silicon substrate (replacing -OH), and specific examples thereof include chloro, methoxy, ethoxy, methoxyethoxy, and acetoxy groups.

关于预处理(羟基化)子步骤,具体包括:将晶体硅浸入Piranha溶液(食人鱼溶液)12小时以上,其中,Piranha溶液中H2O2的质量百分比大于5%小于等于40%,从而能够在晶体硅表面引入-OH,方便后续粘合。The pretreatment (hydroxylation) sub-step specifically includes: immersing the crystalline silicon in a Piranha solution for more than 12 hours, wherein the mass percentage of H 2 O 2 in the Piranha solution is greater than 5% and less than or equal to 40%, so that -OH can be introduced on the surface of the crystalline silicon to facilitate subsequent bonding.

烷基化反应子步骤,具体包括:将预处理(羟基化)后的晶体硅浸入上述硅烷偶联剂的有机溶液中,优选浸入6~12小时。以使得充分进行烷基化反应,从而使得充分取代羟基(-OH),得到硅烷偶联剂-硅界面。以使得本实施方式提供的硅烷偶联剂能够通过共价键连接晶体硅。The alkylation reaction sub-step specifically includes: immersing the pretreated (hydroxylated) crystalline silicon in the organic solution of the silane coupling agent, preferably for 6 to 12 hours, so that the alkylation reaction is fully carried out, so that the hydroxyl group (-OH) is fully replaced to obtain a silane coupling agent-silicon interface, so that the silane coupling agent provided in this embodiment can be connected to the crystalline silicon through a covalent bond.

在一个实施方式中,在化学气相沉积聚合之后,还冲洗除去空穴传输层中的杂质,如使用6~12M盐酸冲洗除去空穴传输层中的杂质。从而能够得到纯净的空穴传输层,提高空穴传输效率,有利于提高所制备的有机-晶硅 异质结电池的性能。In one embodiment, after chemical vapor deposition polymerization, the impurities in the hole transport layer are washed away, such as using 6-12M hydrochloric acid to wash away the impurities in the hole transport layer. Thus, a pure hole transport layer can be obtained, the hole transport efficiency is improved, and it is beneficial to improve the prepared organic-crystalline silicon Performance of heterojunction cells.

在一个实施方式中,在冲洗除去空穴传输层中的杂质之后,还通过酸性溶液或蒸汽对空穴传输层进行掺杂。具体地,可以使用HCl、HBr和H2SO4等酸性溶液或蒸汽对空穴传输层进行掺杂(掺杂离子为Cl-,Br-,SO4 2-),最高理论掺杂度为33%。从而能够提高载流子浓度,进一步提高空穴传输效率。In one embodiment, after the impurities in the hole transport layer are washed away, the hole transport layer is doped with an acidic solution or steam. Specifically, the hole transport layer can be doped with an acidic solution or steam such as HCl, HBr and H 2 SO 4 (doping ions are Cl - , Br - , SO 4 2- ), with a maximum theoretical doping degree of 33%. This can increase the carrier concentration and further improve the hole transport efficiency.

在一个实施例中,提供了另一种在硅衬底上形成空穴传输层的方法,包括:In one embodiment, another method for forming a hole transport layer on a silicon substrate is provided, comprising:

填充步骤,如图8所示,在硅衬底的至少一个绒面的沟道底部设置第一空穴传输层的材料的颗粒,所述第一空穴传输层的材料的颗粒粒径D50≤100nm;A filling step, as shown in FIG8 , is to arrange particles of a material of a first hole transport layer at the bottom of a trench of at least one velvet surface of the silicon substrate, wherein the particle size D50 of the material of the first hole transport layer is ≤100 nm;

成型步骤,在设置了所述第一空穴传输层材料的纳米级颗粒的绒面上形成第二空穴传输层。The forming step is to form a second hole transport layer on the suede surface on which the nano-sized particles of the first hole transport layer material are arranged.

即,首先是在绒面的沟道内填充第一空穴传输层的材料的颗粒,由于由于一般的绒面沟道上部尺寸为微米级(如1~2μm),因此,粒径D50≤100nm的第一空穴传输层材料的颗粒可以很容易地到达绒面的沟道底部,从而能够对绒面沟道的底部进行很好地填充。之后,绒面上形成第二空穴传输层。从而本实施例形成的空穴传输层,其包括两个部分,第一个部分为第一空穴传输层,位于所述绒面的沟道底部;第二空穴传输层,附着在所述绒面、第一空穴传输层的上表面。则与图14中现有的有机-晶硅异质结电池相比,第二空穴传输层相当于空穴传输层3,而第一空穴传输层对气孔起到了填充作用。That is, first, the particles of the material of the first hole transport layer are filled in the channel of the velvet. Since the upper size of the general velvet channel is micron-sized (such as 1 to 2 μm), the particles of the first hole transport layer material with a particle size D50 ≤ 100 nm can easily reach the bottom of the channel of the velvet, so that the bottom of the velvet channel can be well filled. After that, a second hole transport layer is formed on the velvet. Thus, the hole transport layer formed in this embodiment includes two parts, the first part is the first hole transport layer, which is located at the bottom of the channel of the velvet; the second hole transport layer is attached to the upper surface of the velvet and the first hole transport layer. Compared with the existing organic-crystalline silicon heterojunction battery in Figure 14, the second hole transport layer is equivalent to the hole transport layer 3, and the first hole transport layer has a filling effect on the pores.

则,具有本实施例空穴传输层(包括第一空穴传输层、第二空穴传输层)与硅衬底的有机-晶硅异质结电池中,在硅衬底与空穴传输层之间没有气孔。从而避免了现有技术中的光电效应产生的空穴在界面处发生大量复合,从而与现有技术相比,提高了电池的开路,并提升了电池效率。Then, in the organic-crystalline silicon heterojunction cell having the hole transport layer (including the first hole transport layer and the second hole transport layer) of this embodiment and the silicon substrate, there are no pores between the silicon substrate and the hole transport layer. Thus, a large number of holes generated by the photoelectric effect in the prior art are avoided from being recombined at the interface, thereby improving the open circuit of the cell and the cell efficiency compared with the prior art.

本实施方式中,对第一空穴传输层、第二空穴传输层的材料没有具体限制,只要其能够起到空穴传输层的作用即可。第一空穴传输层与第二空穴传输层可以为相同的材料也可以为不同的材料。 In this embodiment, there is no specific limitation on the materials of the first hole transport layer and the second hole transport layer, as long as they can function as hole transport layers. The first hole transport layer and the second hole transport layer can be made of the same material or different materials.

具体地,所述第一空穴传输层的材料选自PEDOT、P3HT、P3OHT和P3ODDT中的一种或两种以上的组合。关于所述第二空穴传输层的材料可以选择PEDOT:PSS、PEDOT:F中的一种或两种以上的组合,从而方便在填充第一空穴传输层的材料后,通过现有的旋涂工艺形成第二空穴传输层。Specifically, the material of the first hole transport layer is selected from one or a combination of two or more of PEDOT, P3HT, P3OHT and P3ODDT. The material of the second hole transport layer can be selected from one or a combination of two or more of PEDOT:PSS and PEDOT:F, so as to facilitate the formation of the second hole transport layer through the existing spin coating process after filling the material of the first hole transport layer.

优选地,所述第一空穴传输层的材料的颗粒粒径D50≤40nm。可以使得第二空穴传输层的材料颗粒能够填充至绒面的沟道底部。从而使得空穴传输层能更均匀覆盖硅衬底(晶硅)绒面,界面与晶硅间孔隙率<5%。Preferably, the particle size D50 of the material of the first hole transport layer is ≤40nm, so that the material particles of the second hole transport layer can be filled to the bottom of the groove of the velvet surface, so that the hole transport layer can more evenly cover the velvet surface of the silicon substrate (crystalline silicon), and the porosity between the interface and the crystalline silicon is <5%.

在一个实施方式中,所述填充步骤包括刮涂、物理气相沉积。In one embodiment, the filling step comprises doctor blading, physical vapor deposition.

实施例Example

下述所使用的实验方法如无特殊要求,均为常规方法。The experimental methods used below are conventional methods unless otherwise specified.

下述所使用的材料、试剂等,如无特殊说明,均可从商业途径得到。Unless otherwise specified, the materials and reagents used below can be obtained from commercial sources.

实施例1Example 1

实施例1提供了一种有机-晶硅异质结电池,如图10所示,从上至下依次包括:Embodiment 1 provides an organic-crystalline silicon heterojunction cell, as shown in FIG10 , which includes, from top to bottom:

TOC导电层4,厚度为200nm,采用反应离子沉积,TOC conductive layer 4, with a thickness of 200nm, is deposited by reactive ion deposition.

电子传输层7,为厚度500nm的NiO,采用等离子体增强化学气相沉积法制备;The electron transport layer 7 is NiO with a thickness of 500 nm, prepared by plasma enhanced chemical vapor deposition;

硅衬底1(表面经钝化处理具有钝化层SiO2为50nm),为p型硅片,厚度为150um,硅衬底1表面具有正金字塔结构绒面,金字塔塔顶间距为1~2μm;The silicon substrate 1 (the surface is passivated and has a passivation layer SiO2 of 50 nm) is a p-type silicon wafer with a thickness of 150 μm. The surface of the silicon substrate 1 has a positive pyramid structure velvet surface, and the distance between the pyramid tops is 1 to 2 μm.

空穴传输层3,为厚度1μm的PEDOT薄膜;The hole transport layer 3 is a PEDOT film with a thickness of 1 μm;

TOC导电层4,厚度为200nm,采用反应离子沉积;TOC conductive layer 4, 200 nm thick, using reactive ion deposition;

其中,空穴传输层3形成方式为:The hole transport layer 3 is formed by:

在硅衬底1表面物理气相沉积(PVD)厚度为5~20nm的氧化剂2(Fe2O3),氧化剂2的粒径D50<100nm;An oxidant 2 (Fe 2 O 3 ) with a thickness of 5 to 20 nm is physically vapor deposited (PVD) on the surface of the silicon substrate 1 , and the particle size D50 of the oxidant 2 is less than 100 nm;

在耐酸、耐有机溶剂的反应器中使用化学气相沉积聚合法,反应温度范围为110℃~150℃,反应时长为1~2h;反应器中包含反应剂:40μL的极 性路易斯酸和200μL1.56M的空穴材料聚合单体(EDOT)的有机溶液(氯苯);Chemical vapor deposition polymerization is used in an acid-resistant and organic solvent-resistant reactor, the reaction temperature range is 110°C to 150°C, and the reaction time is 1 to 2 hours; the reactor contains the reactants: 40 μL of polar Lewis acid and 200 μL of 1.56M organic solution (chlorobenzene) of hole material polymerization monomer (EDOT);

使用固态氧化铁作为氧化剂,在浓盐酸的溶解作用下转化为FeCl3,以引发聚合反应,合成PEDOT。反应结束后得到含FeCl2杂质的空穴传输层3;Solid iron oxide is used as an oxidant, which is converted into FeCl 3 under the dissolution of concentrated hydrochloric acid to initiate a polymerization reaction to synthesize PEDOT. After the reaction is completed, a hole transport layer 3 containing FeCl 2 impurities is obtained;

使用12M盐酸冲洗掉空穴传输层3中的杂质,得到纯净的空穴传输层3。The impurities in the hole transport layer 3 are washed away using 12M hydrochloric acid to obtain a pure hole transport layer 3 .

使用HCl、HBr和H2SO4等酸性溶液(HCl)或蒸汽对PEDOT进行掺杂(掺杂离子为Cl-,Br-,SO4 2-)。PEDOT is doped using an acidic solution (HCl) or vapor such as HCl, HBr, and H 2 SO 4 (doping ions are Cl - , Br - , SO 4 2- ).

经检测,实施例1所得到的有机-晶硅异质结电池的效率为24~26%,且因为PEDOT无吸水性,使得器件的稳定下得到较大提升。According to tests, the efficiency of the organic-crystalline silicon heterojunction battery obtained in Example 1 is 24-26%, and because PEDOT has no water absorption, the stability of the device is greatly improved.

对比例1Comparative Example 1

对比例1与实施例的1区别仅在于空穴传输层以及空穴传输层的形成方式不同。The difference between Comparative Example 1 and Example 1 is only that the hole transport layer and the formation method of the hole transport layer are different.

对比例1的空穴传输层为PEDOT:PSS薄膜。The hole transport layer of Comparative Example 1 is a PEDOT:PSS film.

空穴传输层的形成方式为:在硅衬底1表面旋涂PEDOT:PSS溶液,烘干,形成厚度为1μm的PEDOT:PSS薄膜。具体结构如图11所示。The hole transport layer is formed by spin coating a PEDOT:PSS solution on the surface of the silicon substrate 1 and drying it to form a PEDOT:PSS film with a thickness of 1 μm. The specific structure is shown in FIG11 .

经检测,对比例1所得到的电池的效率为21%,且因为PEDOT:PSS的吸水性,使得器件的稳定下较差。After testing, the efficiency of the battery obtained in Comparative Example 1 is 21%, and due to the water absorption of PEDOT:PSS, the stability of the device is poor.

通过上述实施例1与对比例1比较,可以知道,通过本申请的在沟道的氧化剂引发聚合来形成空穴传输层,可以使空穴传输层与硅衬底(晶硅)间涂覆均匀,没有气孔,形成有效接触,从而提高电池效率,同时,所用的聚合物没有吸水性,因此能够大幅提升器件的稳定性。By comparing the above-mentioned Example 1 with the comparative example 1, it can be known that by forming a hole transport layer through the oxidant-initiated polymerization in the channel of the present application, the hole transport layer and the silicon substrate (crystalline silicon) can be evenly coated without pores, forming an effective contact, thereby improving the battery efficiency. At the same time, the polymer used is not hygroscopic, so the stability of the device can be greatly improved.

另外,本领域技术人员知晓,通过本申请的第一空穴传输层位于所述绒面的沟道底部,第二空穴传输层附着在所述绒面、第一空穴传输层的上表面的方案,同样可以使空穴传输层与硅衬底(晶硅)间涂覆均匀,没有气孔(孔隙率<5%),形成有效接触。因此,同样可以具有提高电池效率的作用;而且,第一空穴传输层、第二空穴传输层同样没有吸水性,因此,也能够大幅提升器件的稳定性。 In addition, those skilled in the art know that, through the solution that the first hole transport layer of the present application is located at the bottom of the channel of the velvet surface, and the second hole transport layer is attached to the velvet surface and the upper surface of the first hole transport layer, the hole transport layer and the silicon substrate (crystalline silicon) can also be coated evenly without pores (porosity <5%), forming an effective contact. Therefore, it can also have the effect of improving battery efficiency; moreover, the first hole transport layer and the second hole transport layer are also not hygroscopic, so the stability of the device can also be greatly improved.

需要理解的是,上文如有涉及术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含有指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含有地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含有义是两个或两个以上。It should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like used above to indicate positions or positional relationships are based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "multiple" is two or more.

以上描述仅为本申请的较佳实施例以及对所运用技术原理的说明。本领域技术人员应当理解,本申请中所涉及的发明范围,并不限于上述技术特征的特定组合而成的技术方案,同时也应涵盖在不脱离发明构思的情况下,由上述技术特征或其等同特征进行任意组合而形成的其它技术方案。例如上述特征与本申请中公开的(但不限于)具有类似功能的技术特征进行互相替换而形成的技术方案。 The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the above features are replaced with the technical features with similar functions disclosed in this application (but not limited to) by each other.

Claims (33)

一种硅烷偶联剂,用于连接无机硅和聚合物,其中,A silane coupling agent for connecting inorganic silicon and polymer, wherein: 所述硅烷偶联剂为Y-R-SiX3,其中,The silane coupling agent is YR-SiX 3 , wherein: Y表示形成所述聚合物的单体,Y represents a monomer forming the polymer, R为亚烷基,R is an alkylene group, SiX3能够水解并连接所述无机硅的表面。SiX 3 can hydrolyze and connect to the surface of the inorganic silicon. 如权利要求1所述的硅烷偶联剂,其中,The silane coupling agent according to claim 1, wherein 所述聚合物是能够作为空穴传输层的聚合物;The polymer is a polymer capable of serving as a hole transport layer; 优选地,所述聚合物为噻吩类聚合物。Preferably, the polymer is a thiophene polymer. 如权利要求2所述的硅烷偶联剂,其中,The silane coupling agent according to claim 2, wherein Y选自噻吩类化合物中EDOT、3HT、3OHT、3ODDT、噻吩中的一种。Y is selected from one of EDOT, 3HT, 3OHT, 3ODDT and thiophene in the thiophene compounds. 如权利要求2所述的硅烷偶联剂,其中,The silane coupling agent according to claim 2, wherein R为亚甲基或亚乙基。R is methylene or ethylene. 一种连接无机硅与聚合物的方法,包括:A method for connecting inorganic silicon and a polymer, comprising: 预处理步骤,预处理以使无机硅表面带有羟基;A pretreatment step, pretreatment to make the surface of the inorganic silicon have hydroxyl groups; 烷基化反应步骤,用权利要求1~4中任一项所述的硅烷偶联剂与预处理后的无机硅发生取代反应,得到经硅烷偶联剂修饰的硅界面;an alkylation reaction step, wherein the silane coupling agent described in any one of claims 1 to 4 is used to undergo a substitution reaction with the pretreated inorganic silicon to obtain a silicon interface modified by the silane coupling agent; 聚合反应步骤,在烷基化反应后的无机硅表面进行聚合反应,以在经硅烷偶联剂修饰的硅界面上形成所述聚合物。The polymerization step is to carry out a polymerization reaction on the surface of the inorganic silicon after the alkylation reaction to form the polymer on the silicon interface modified by the silane coupling agent. 如权利要求5所述的方法,其中,The method according to claim 5, wherein 所述无机硅为晶体硅,所述聚合物为能够作为空穴传输层的聚合物;The inorganic silicon is crystalline silicon, and the polymer is a polymer that can serve as a hole transport layer; 优选地,所述晶体硅表面经过钝化处理。Preferably, the surface of the crystalline silicon is passivated. 如权利要求6所述的方法,其中,The method according to claim 6, wherein 所述无机硅预处理步骤包括:The inorganic silicon pretreatment step comprises: 将晶体硅浸入Piranha溶液12小时以上,其中,Piranha溶液中H2O2的质量百分比大于5%小于等于40%;Immersing the crystalline silicon in a Piranha solution for more than 12 hours, wherein the mass percentage of H 2 O 2 in the Piranha solution is greater than 5% and less than or equal to 40%; 优选地,将晶体硅浸入Piranha溶液24小时以上。Preferably, the crystalline silicon is immersed in the Piranha solution for more than 24 hours. 如权利要求6所述的方法,其中,The method according to claim 6, wherein 所述烷基化反应步骤包括:The alkylation reaction step comprises: 将预处理后的晶体硅浸入权利要求1~4中任一项所述的硅烷偶联剂的有 机溶液中,优选浸入6~12小时。The pretreated crystalline silicon is immersed in a silane coupling agent according to any one of claims 1 to 4. The organic solution is preferably immersed for 6 to 12 hours. 如权利要求6所述的方法,其中,The method according to claim 6, wherein 所述聚合反应步骤包括:The polymerization step comprises: 将烷基化反应后的晶体硅放入含有氧化剂和聚合物单体的有机溶液中,在经硅烷偶联剂修饰的硅界面上聚合形成空穴传输层;The crystalline silicon after the alkylation reaction is placed in an organic solution containing an oxidant and a polymer monomer, and polymerized on the silicon interface modified by a silane coupling agent to form a hole transport layer; 优选地,聚合反应在80~130℃的条件下进行,均匀搅拌30~60min后,形成厚度为200~1000nm的空穴传输层。Preferably, the polymerization reaction is carried out at 80 to 130° C., and after uniform stirring for 30 to 60 minutes, a hole transport layer with a thickness of 200 to 1000 nm is formed. 如权利要求6所述的方法,其中,The method according to claim 6, wherein 所述聚合反应步骤包括:The polymerization step comprises: 在真空条件下,将烷基化反应后的晶体硅蒸镀氧化剂和聚合物单体,在经硅烷偶联剂修饰的硅界面上聚合形成空穴传输层;Under vacuum conditions, oxidants and polymer monomers are evaporated on the crystalline silicon after the alkylation reaction, and polymerized on the silicon interface modified by the silane coupling agent to form a hole transport layer; 优选地,蒸镀是在80-130℃的条件下进行,蒸镀1~2小时后,形成厚度为200~1000nm的空穴传输层。Preferably, the evaporation is carried out at 80-130° C., and after 1-2 hours of evaporation, a hole transport layer with a thickness of 200-1000 nm is formed. 一种太阳能电池,其中,A solar cell, wherein 所述太阳能电池包括电池吸收层和聚合物形成的空穴传输层;The solar cell comprises a cell absorption layer and a hole transport layer formed by a polymer; 其中,所述电池吸收层与所述空穴传输层由权利要求1~4中任一所述的硅烷偶联剂连接;或,Wherein, the battery absorption layer and the hole transport layer are connected by the silane coupling agent described in any one of claims 1 to 4; or, 所述电池吸收层与所述空穴传输层由权利要求5~10中任一所述方法连接。The battery absorption layer and the hole transport layer are connected by the method described in any one of claims 5 to 10. 如权利要求11所述的太阳能电池,其中,The solar cell according to claim 11, wherein 所述太阳能电池依次包括所述空穴传输层、所述烷偶联剂层、电池吸收层、电子传输层。The solar cell comprises the hole transport layer, the alkyl coupling agent layer, the battery absorption layer and the electron transport layer in sequence. 如权利要求11所述的太阳能电池,其中,The solar cell according to claim 11, wherein 所述电池吸收层的至少一面经过钝化处理。At least one side of the battery absorption layer is passivated. 一种有机-晶硅异质结电池,其中,包括:An organic-crystalline silicon heterojunction battery, comprising: 硅衬底,所述硅衬底的至少一个表面上形成有绒面;A silicon substrate, wherein a textured surface is formed on at least one surface of the silicon substrate; 有机且不含硅的空穴传输层,所述空穴传输层位于一个所述绒面表面且延伸至所述绒面的沟道底部;An organic and silicon-free hole transport layer, the hole transport layer being located on a surface of the suede and extending to the bottom of the channel of the suede; 电子传输层,所述电子传输层位于所述硅衬底的空穴传输层的相反一面。The electron transport layer is located on the opposite side of the hole transport layer of the silicon substrate. 如权利要求14所述的有机-晶硅异质结电池,其中, The organic-crystalline silicon heterojunction cell according to claim 14, wherein: 所述空穴传输层的材料为聚合物;The material of the hole transport layer is a polymer; 优选地,所述空穴传输层的材料选自PEDOT、P3HT、P3OHT和P3ODDT的一种或两种以上的组合。Preferably, the material of the hole transport layer is selected from one or a combination of two or more of PEDOT, P3HT, P3OHT and P3ODDT. 如权利要求15所述的有机-晶硅异质结电池,其中,The organic-crystalline silicon heterojunction cell according to claim 15, wherein: 延伸至所述绒面的沟道底部的空穴传输层是形成空穴传输层的单体经填充在所述沟道的氧化剂引发聚合而成的。The hole transport layer extending to the bottom of the channel of the textured surface is formed by polymerization of monomers forming the hole transport layer initiated by an oxidant filled in the channel. 如权利要求15所述的有机-晶硅异质结电池,其中,The organic-crystalline silicon heterojunction cell according to claim 15, wherein: 所述硅衬底与所述空穴传输层由硅烷偶联剂连接;The silicon substrate and the hole transport layer are connected by a silane coupling agent; 所述硅烷偶联剂为Y-R-SiX3,其中,The silane coupling agent is YR-SiX 3 , wherein: Y表示作为所述空穴传输层的聚合物的单体,Y represents a monomer as a polymer of the hole transport layer, R为亚烷基,R is an alkylene group, SiX3能够水解并连接所述硅衬底的表面。SiX 3 can hydrolyze and connect to the surface of the silicon substrate. 如权利要求14所述的有机-晶硅异质结电池,其中,The organic-crystalline silicon heterojunction cell according to claim 14, wherein: 所述空穴传输层包括:The hole transport layer comprises: 第一空穴传输层,位于所述绒面的沟道底部;A first hole transport layer, located at the bottom of the channel of the suede surface; 第二空穴传输层,附着在所述绒面、第一空穴传输层的上表面。The second hole transport layer is attached to the suede surface and the upper surface of the first hole transport layer. 如权利要求18所述的有机-晶硅异质结电池,其中,The organic-crystalline silicon heterojunction cell according to claim 18, wherein: 所述第一空穴传输层的材料选自PEDOT、P3HT、P3OHT和P3ODDT中的一种或两种以上的组合;The material of the first hole transport layer is selected from one or a combination of two or more of PEDOT, P3HT, P3OHT and P3ODDT; 所述第二空穴传输层的材料选自PEDOT:PSS、PEDOT:F中的一种或两种以上的组合。The material of the second hole transport layer is selected from one or a combination of two or more of PEDOT:PSS and PEDOT:F. 如权利要求14~19中任一项所述的有机-晶硅异质结电池,其中,The organic-crystalline silicon heterojunction cell according to any one of claims 14 to 19, wherein: 所述空穴传输层的导电率σ>10S/cm,所述空穴传输层的厚度为400~1100nm,所述空穴传输层的透光率T>90%。The conductivity σ of the hole transport layer is greater than 10 S/cm, the thickness of the hole transport layer is 400-1100 nm, and the transmittance T of the hole transport layer is greater than 90%. 一种在硅衬底上形成空穴传输层的方法,其中,包括:A method for forming a hole transport layer on a silicon substrate, comprising: 涂覆步骤,在晶硅的至少一个所述绒面涂覆氧化剂颗粒,所述氧化剂颗粒的粒径D50≤100nm;A coating step, coating oxidant particles on at least one of the velvet surfaces of the crystalline silicon, wherein the particle size D50 of the oxidant particles is ≤100 nm; 聚合步骤,在涂覆了氧化剂颗粒的绒面上添加用于形成空穴传输层的单体并进行聚合反应生成空穴传输层。The polymerization step is to add a monomer for forming a hole transport layer onto the suede surface coated with the oxidant particles and perform a polymerization reaction to form the hole transport layer. 如权利要求21所述的方法,其中, The method of claim 21, wherein: 所述涂覆步骤包括刮涂、物理气相沉积;The coating step includes blade coating and physical vapor deposition; 优选地,采用物理气相沉积涂覆所述氧化剂颗粒;Preferably, the oxidant particles are coated using physical vapor deposition; 进一步优选地,所述氧化剂的涂覆厚度为5~20nm。More preferably, the coating thickness of the oxidant is 5 to 20 nm. 如权利要求21所述的方法,其中,The method of claim 21, wherein: 所述氧化剂颗粒的粒径D50≤40nm。The particle size D50 of the oxidant particles is ≤40 nm. 如权利要求21所述的方法,其中,The method of claim 21, wherein: 所述聚合步骤包括:在涂覆了氧化剂颗粒的绒面上通过化学气相沉积形成空穴传输层的单体并进行聚合反应;The polymerization step comprises: forming a monomer of a hole transport layer on the velvet surface coated with oxidant particles by chemical vapor deposition and performing a polymerization reaction; 优选地,在所述化学气相沉积聚合中,反应器中包含极性路易斯酸和0.2~2M的空穴传输层聚合物的单体的有机溶液,化学气相沉积聚合在110℃~150℃温度下反应1~2h。Preferably, in the chemical vapor deposition polymerization, the reactor contains a polar Lewis acid and an organic solution of 0.2-2M monomers of the hole transport layer polymer, and the chemical vapor deposition polymerization is reacted at a temperature of 110° C. to 150° C. for 1-2 hours. 如权利要求21所述的方法,其中,The method of claim 21, wherein: 所述空穴传输层聚合物的单体选自EDOT、3HT、3OHT和3ODDT的一种或两种以上。The monomers of the hole transport layer polymer are selected from one or more of EDOT, 3HT, 3OHT and 3ODDT. 如权利要求21所述的方法,其中,The method of claim 21, wherein: 在所述涂覆步骤之前,还包括:Before the coating step, the method further comprises: 硅烷偶联剂修饰步骤,所述硅烷偶联剂修饰步骤包括:A silane coupling agent modification step, wherein the silane coupling agent modification step comprises: 预处理子步骤,预处理以使硅衬底表面带有羟基;A pretreatment sub-step, pretreatment to make the surface of the silicon substrate have hydroxyl groups; 烷基化反应子步骤,用硅烷偶联剂与预处理后的硅衬底发生取代反应,得到经硅烷偶联剂修饰的硅界面;an alkylation reaction sub-step, using a silane coupling agent to undergo a substitution reaction with the pretreated silicon substrate to obtain a silicon interface modified by the silane coupling agent; 所述硅烷偶联剂为Y-R-SiX3,其中,The silane coupling agent is YR-SiX 3 , wherein: Y表示形成所述空穴传输层的聚合物的单体,Y represents a monomer forming the polymer of the hole transport layer, R为亚烷基,R is an alkylene group, SiX3能够水解并连接所述硅衬底的表面。SiX 3 can hydrolyze and connect to the surface of the silicon substrate. 如权利要求21~26任一项所述的方法,其中,The method according to any one of claims 21 to 26, wherein: 在化学气相沉积聚合之后,还冲洗除去空穴传输层中的杂质;After chemical vapor deposition polymerization, impurities in the hole transport layer are also washed away; 优选使用6~12M盐酸冲洗除去空穴传输层中的杂质。Preferably, 6-12M hydrochloric acid is used to remove impurities in the hole transport layer. 如权利要求27所述的方法,其中,The method of claim 27, wherein: 在冲洗除去空穴传输层中的杂质之后,还通过酸性溶液或蒸汽对空穴传输层进行掺杂。 After the impurities in the hole transport layer are washed away, the hole transport layer is doped with an acidic solution or vapor. 一种在硅衬底上形成空穴传输层的方法,其中,包括:A method for forming a hole transport layer on a silicon substrate, comprising: 填充步骤,在硅衬底的至少一个绒面的沟道底部设置第一空穴传输层的材料的颗粒,所述第一空穴传输层的材料的颗粒粒径D50≤100nm;A filling step, disposing particles of a material of a first hole transport layer at the bottom of a trench of at least one velvet surface of the silicon substrate, wherein the particle size D50 of the material of the first hole transport layer is ≤100 nm; 成型步骤,在设置了所述第一空穴传输层材料的纳米级颗粒的绒面上形成第二空穴传输层。The forming step is to form a second hole transport layer on the suede surface on which the nano-sized particles of the first hole transport layer material are arranged. 如权利要求29所述的方法,其中,The method of claim 29, wherein: 所述填充步骤包括刮涂、物理气相沉积;The filling step includes doctor blade coating and physical vapor deposition; 优选地,采用物理气相沉积填充所述第一空穴传输层的材料的纳米级颗粒;Preferably, nano-sized particles of the material of the first hole transport layer are filled by physical vapor deposition; 进一步优选地,所述第一空穴传输层的材料的纳米级颗粒的填充厚度为5~20nm。Further preferably, the filling thickness of the nano-scale particles of the material of the first hole transport layer is 5 to 20 nm. 如权利要求29所述的方法,其中,The method of claim 29, wherein: 所述第一空穴传输层的材料的颗粒粒径D50≤40nm。The particle size D50 of the material of the first hole transport layer is ≤40 nm. 如权利要求29所述的方法,其中,The method of claim 29, wherein: 所述第一空穴传输层的材料选自PEDOT、P3HT、P3OHT和P3ODDT中的一种或两种以上的组合;The material of the first hole transport layer is selected from one or a combination of two or more of PEDOT, P3HT, P3OHT and P3ODDT; 所述第二空穴传输层的材料选自PEDOT:PSS、PEDOT:F中的一种或两种以上的组合。The material of the second hole transport layer is selected from one or a combination of two or more of PEDOT:PSS and PEDOT:F. 如权利要求29所述的方法,其中,The method of claim 29, wherein: 所述成型步骤为通过旋涂法形成所述第二空穴传输层。 The forming step is to form the second hole transport layer by spin coating.
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