WO2024192963A1 - Laser-robot coaxial confocal follow-up cutting head for insulator micromachining - Google Patents
Laser-robot coaxial confocal follow-up cutting head for insulator micromachining Download PDFInfo
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- WO2024192963A1 WO2024192963A1 PCT/CN2023/113507 CN2023113507W WO2024192963A1 WO 2024192963 A1 WO2024192963 A1 WO 2024192963A1 CN 2023113507 W CN2023113507 W CN 2023113507W WO 2024192963 A1 WO2024192963 A1 WO 2024192963A1
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- laser
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
- B23K26/0876—Devices involving movement of the laser head in at least one axial direction in at least two axial directions
- B23K26/0884—Devices involving movement of the laser head in at least one axial direction in at least two axial directions in at least in three axial directions, e.g. manipulators, robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
Definitions
- the invention relates to a laser robot coaxial confocal follow-up cutting head for insulator micromachining, belonging to the technical field of laser intelligent manufacturing.
- the follow-up focus used by the laser cutting head is mainly realized through the capacitive cutting head nozzle.
- the patent "Material processing methods and related apparatus” which mentions that the cutting head is equipped with multiple cameras or sensors, but there is no tube lens in front of the camera, and only the focusing lens is used for imaging.
- the sum of the reciprocal of the image distance and the reciprocal of the object distance is equal to the reciprocal of the focal length.
- the image focus does not coincide with the laser focus position behind the focusing lens, and confocality cannot be achieved.
- the laser robot can be used to drive the follow-up cutting head to operate, and its image is usually imaged by paraxial imaging.
- the patent "A laser focus deviation detection device”, published as CN 104976953 A uses an astigmatism detection method that cannot accurately detect the offset for different curved surfaces or planes with different tilt angles, and has poor versatility
- the purpose of the present invention is to overcome the shortcomings of the prior art and provide a laser robot coaxial confocal follow-up cutting head for insulator micromachining.
- a laser robot coaxial confocal follow-up cutting head for insulator micromachining comprising a cutting head body and a six-axis robot, the cutting head body being installed on the six-axis robot, and the cutting head body being provided with a focusing mirror, a coaxial optical path, an imaging sub-module one and an imaging sub-module two, and characterized in that: imaging sub-module one and imaging sub-module two, which are at the same distance to the focusing mirror, are both provided with tube lenses, and binocular vision is formed by two groups of tube lenses and the focusing mirror, which are used to measure the height and lateral position of the workpiece and compensate for them, and feed back to the six-axis robot or the cutting head body to achieve follow-up.
- the focusing mirror is fixed in the first mirror frame with internal threads through a second retaining ring with external threads
- a protective lens is fixedly installed in the first mirror frame through the first retaining ring, and is screwed into the thread adapter through external threads
- the thread adapter is screwed into the XY adjustment frame with internal threads through external threads
- the XY adjustment frame is fixed to the outer side of the cage plate adapter through four screws
- the cage plate adapter is tightly attached to the outer surface of the first mirror frame, and is fixedly connected to the first cage plate of the coaxial optical path part through the four screws on its inner side.
- the coaxial optical path controls the illumination light and the laser to be coaxially transmitted to the curved workpiece, and the generated reflected light and scattered light are irradiated onto the imaging sub-module 1 and the imaging sub-module 2.
- the illumination light is emitted from the illumination light source, passes through the built-in 50% transmission and 50% reflection cage-type beam splitter, and then passes through the first cage-type reflector and the beam combiner. After being reflected into the focusing mirror, the laser passes through the B-side light inlet reserved for the second baffle, and then passes through the beam combiner provided in the coaxial optical path.
- the beam combiner is installed in the second mirror frame through the side top screw, and the second mirror frame is fixed on the mounting base for rotation adjustment.
- the mounting base is fixed in the cage cube.
- the illumination light and the laser are reflected by the beam combiner and the first cage-type reflector, and then pass through the light inlet provided on the breadboard.
- Some light box assemblies adjust the direction of the light path.
- a light box is installed on the light box assembly.
- the light box is provided with square holes for the power cord of the lighting source, the camera power cord and the network cable to enter and exit.
- the light box is also provided with a second baffle.
- the illumination light and laser pass through the A-side light inlet reserved on the second baffle, and continue to return through the attenuation plate.
- the attenuation plate is screwed into the threaded adapter through an external thread, and the threaded adapter is screwed into the first cage plate through an external thread.
- the first cage plate is fixed to the mounting base by screws and finally incident on the curved workpiece.
- the illumination light and laser reflected and scattered by the curved workpiece are fed back to the coaxial optical path, pass through the cage-type beam splitter, enter the imaging sub-module one on one way, and enter the imaging sub-module two on the other way through the second cage-type reflector fixed by the pressure block.
- the imaging submodule 1 and the imaging submodule 2 are both composed of a first optical wedge, a second optical wedge, a tube lens and a camera.
- the first optical wedge and the second optical wedge are symmetrically fixed in a rotating mirror frame through a wedge-shaped pressure ring and a first pressure ring in turn.
- the rotating mirror frame is further fixed by a cage rod so that the first optical wedge, the second optical wedge, the tube lens and the camera have the same axis.
- the tube lens is installed by sequentially sleeve-connecting an adjustable sleeve and a fixed sleeve using a second pressure ring.
- the camera is screwed into a threaded adapter with an external thread through an internal thread.
- the threaded adapter is screwed into a sleeve with an internal thread through an adapter internal thread.
- the sleeve is screwed into one end of a fixed sleeve through a thread.
- the other end of the fixed sleeve is fixed in a second cage plate.
- the second cage plate is fixed to a mounting base through screws.
- the mounting base is fixedly connected to a breadboard through screws.
- the laser robot coaxial confocal tracking cutting for insulator micromachining A cutting head wherein: the first optical wedge and the second optical wedge have the same structure, and the first optical wedge and the second optical wedge are used to adjust the center of the reflected laser to coincide with the center of the camera.
- the tube lens is made of an infinity achromatic lens, so that an infinitely distant object is imaged at a focal position, that is, on the focal plane of the camera, and the distance between the camera and the built-in chip of the tube lens is adjusted by an adjustable sleeve and locked by a locking ring.
- the imaging sub-module 1 and the imaging sub-module 2 have the same structure, and both the imaging sub-module 1 and the imaging sub-module 2 are installed on a breadboard, and the two are sealed by a light box assembly.
- a first baffle is fixed on the light box, a door handle is provided on the first baffle, and the outer surface of the door handle is wrapped with an insulating sheath.
- the present invention has significant advantages and beneficial effects, which are specifically embodied in the following aspects:
- the coaxial image of the present invention is equivalent to the eyes on the robot, and no manual visual inspection is required, thereby eliminating the error introduced by the hand-eye transformation matrix of the robot and the image, making the transformation more accurate.
- the image tube lens of the present invention adopts an infinite achromatic lens, which is matched with a focusing lens that corrects chromatic aberration from ultraviolet to near infrared to improve the imaging quality.
- the present invention addresses the problem that the camera cannot achieve confocal imaging using only a focusing lens.
- a tube lens is added to the focusing lens to form an infinite system, and coaxial confocal imaging is used to make the laser focus coincide with the image focus, thereby effectively improving the accuracy.
- the present invention realizes coaxial imaging through a rotating optical wedge pair, reduces the installation size, is suitable for a cutting head body, and uses binocular vision to measure the distance of the insulator to adjust the follow-up cutting head body to achieve compensation height and offset adjustment in the X and Y directions.
- Figure 1 A schematic diagram of the structure of the laser robot system of the present invention
- Figure 2 is a front view of the cutting head body of the present invention.
- FIG3 is a partial cross-sectional view of a focusing mirror of the present invention.
- FIG4 is a bottom view of a focusing mirror portion of the present invention.
- FIG5 is a left side view of the coaxial optical path of the present invention.
- FIG6 is a cross-sectional view of the coaxial optical path of the present invention.
- FIG7 is a cross-sectional view of the imaging submodule of the present invention.
- FIG8 is a left side view of the cutting head body of the present invention.
- FIG9 is a right side view of the cutting head body of the present invention.
- FIG10 is a top view of the cutting head body of the present invention.
- FIG11 is a diagram showing the deflection position of a single wedge mirror according to the present invention.
- FIG12 is a diagram showing a double wedge mirror for adjusting the lateral position of the laser focus according to the present invention.
- FIG13 The lateral movement method of the present invention is shown in FIG.
- Figure 14 The circular movement method of the present invention is referred to in the figure.
- a laser robot coaxial confocal follow-up cutting head for insulator micromachining of the present invention includes a cutting head body 2 and a six-axis robot 3.
- the six-axis robot 3 includes a frame-type robot and an articulated robot. When the six-axis robot 3 is an articulated robot, it includes 6 rotating axes.
- the cutting head body 2 is installed on the six-axis robot 3, and the cutting head body 2 is provided with a focusing mirror 28, a coaxial optical path 4, an imaging sub-module 1 6 and an imaging sub-module 2 7.
- imaging sub-module 1 6 and imaging sub-module 2 7, which are at the same distance from the focusing mirror 28, are both provided with tube lenses 66, and binocular vision is formed by two sets of tube lenses 66 and the focusing mirror 28, which are used to measure the height and lateral position of the workpiece and compensate for them, and feed back to the six-axis robot 3 or the cutting head body 2 to achieve follow-up.
- the focusing mirror 28 is fixed in the first mirror frame 29 with internal threads through a second retaining ring 27 with external threads.
- a protective lens 25 is fixedly installed in the first mirror frame 29 through a first retaining ring 24, and is screwed into the threaded adapter 23 through external threads. Air can be blown on the outside to prevent dust from damaging the protective lens.
- the threaded adapter 23 is screwed into the XY adjustment frame 21 with internal threads through external threads. Two-dimensional adjustments are made to ensure that the laser is emitted from the center of the lens. This is to address the shortcoming of using the XY adjustment frame 21 translation method to achieve coaxial imaging, which occupies a large space.
- the focusing mirror 28 consists of three lenses, and chromatic aberration is corrected to ensure a consistent focal length from ultraviolet to near-infrared.
- the lenses are separated by air to withstand high-power lasers.
- the XY adjustment frame 21 is fixed to the outside of the cage plate adapter 26 through four screws 22.
- the cage plate adapter 26 is closely attached to the surface of the first lens frame 29 and is fixedly connected to the first cage plate 46 of the coaxial optical path 4 via the four screws 22 on the inner side thereof.
- the coaxial optical path 4 controls the illumination light 40 and the laser 20 to be coaxially transmitted to the curved workpiece 1, and the generated reflected light and scattered light are irradiated onto the imaging sub-module 1 6 and the imaging sub-module 2 7.
- the illumination light 40 is emitted from the illumination light source 43, passes through the built-in 50% transmission and 50% reflection cage-type beam splitter 48, and then passes through the first cage-type reflector 42 and the beam combiner 41.
- the laser 20 After being reflected into the focusing mirror 28, the laser 20 passes through the B-side light inlet 85 reserved by the second baffle 86, and then passes through the beam combiner 41 provided in the coaxial optical path 4.
- the beam combiner 41 is installed in the second mirror frame 45 through the side top screw, and the second mirror frame 45 is fixed in the cage cube 44. At the same time, the illumination light 40 and the laser 20 are reflected by the beam combiner 41 and the first cage-type reflector 42, and then pass through the light provided on the breadboard 5.
- the box assembly 8 adjusts the direction of the light path.
- a light box 80 is installed on the light box assembly 8.
- a square hole 87 is provided on the light box 80 for the power cord of the illumination light 40 to enter and exit.
- a second baffle 86 is also provided on the light box 80. The illumination light 40 and the laser 20 pass through the A-side light inlet 83 reserved by the second baffle 86, and continue to return through the attenuation plate 47.
- the attenuation plate 47 is screwed into the threaded adapter 23 through an external thread.
- the threaded adapter 23 is screwed into the first cage plate 46 through an external thread.
- the first cage plate 46 is fixed to the mounting base 68 by screws, and finally incident on the curved workpiece 1.
- the illumination light 40 and the laser 20 reflected and scattered by the curved workpiece 1 are fed back to the coaxial optical path 4, pass through the cage-type beam splitter 48, enter the imaging sub-module 1 6 on one way, and enter the imaging sub-module 2 7 on the other way through the second cage-type reflector 49 fixed by the pressing block 50.
- the imaging submodule 1 6 and the imaging submodule 2 7 have the same structure, and both the imaging submodule 1 6 and the imaging submodule 2 7 are mounted on the breadboard 5, and the two are sealed by the light box assembly 8 for stable installation.
- the imaging submodule 1 6 and the imaging submodule 2 7 are both composed of a first optical wedge 61, a second optical wedge 64, a tube lens 66 and a camera 74.
- the first optical wedge 61 and the second optical wedge 64 are symmetrically fixed in the rotating mirror frame 60 by the wedge-shaped pressure ring 62 and the first pressure ring 63 in turn.
- the rotating mirror frame 60 is further fixed by the cage rod so that the first optical wedge 61, the second optical wedge 64 and the tube lens 66 and the camera 74 have the same axis.
- the coaxial image formed is equivalent to the eye on the manipulator, eliminating the error introduced by the hand-eye transformation matrix of the manipulator and the image, making its transformation accuracy higher.
- the tube lens 66 uses the second pressure ring 65 to
- the adjustable sleeve 67 and the fixed sleeve 69 are installed in sequence, the camera 74 is screwed into the threaded adapter 72 with external threads through the internal threads, the threaded adapter 72 is screwed into the sleeve 73 with internal threads through the internal threads of the adapter 71, the sleeve 73 is screwed into one end of the fixed sleeve 69 through the threads, and the other end of the fixed sleeve 69 is fixed in the second cage plate 70, the second cage plate 70 is fixed to the mounting base 68 via screws, and the mounting base 68 is fixedly connected to the breadboard 5 via screws.
- a first baffle 84 is fixedly installed on the light box 80.
- the first baffle 84 is installed close to the cutting head body 2 to prevent dust from entering the light entrance of the focusing mirror.
- a door handle 81 is also provided on the first baffle 84, and the door can be opened to debug the light path.
- the outer surface of the door handle 81 is wrapped with a layer of insulating sheath 82.
- first optical wedge 61 and the second optical wedge 64 have the same structure.
- the first optical wedge 61 and the second optical wedge 64 are used to adjust the center of the laser 20 and the camera 74 so that the centers of the two coincide.
- the first optical wedge 61 and the second optical wedge 64 are rotated to realize coaxial imaging, which is suitable for cutting head installation to compensate for the X and Y direction offsets between the paraxial image center and the laser center.
- the tube lens 66 is made of an infinite achromatic lens, which can image an infinitely distant object at a focal position, that is, on the focal plane of the camera 74.
- the distance between the camera 74 and the built-in chip of the tube lens 66 is adjusted by an adjustable sleeve 67 and locked by a locking ring.
- the present invention can make the laser center coincide with the image center through a circular movement.
- the reflected laser 20 is incident from the wedge plane, and is transmitted along the optical axis O1O4 into the inclined surface of the first wedge 61.
- the incident angle is equal to the wedge angle ⁇ of the first wedge 61.
- the refractive index of glass is approximately 1.5.
- the refraction of the wedge inclined surface causes the laser 20 to deflect by an angle ⁇ – ⁇ .
- the angle ⁇ – ⁇ between the optical axis O1O4 and the light O2A is ⁇ (n-1) ⁇ .
- the vector from the axis O4 to point B is Rotating wedge 61, vector mode
- the focal length f2 of the focusing lens 28, the refractive index n of the wedge, and the wedge angle ⁇ remain unchanged.
- Point B is centered on point O4 on the optical axis.
- point B is centered at point O 4 on the optical axis.
- the wedge angle ⁇ is small, it is approximately considered that the laser 20 is incident vertically on the second wedge 64.
- the first wedge 61 and the second wedge 64 rotate respectively, forming a vector and The vectors are superimposed to form a ring with a radius of
- r 2 -r 1 0, the vector and The overlapped circle covers a radius of 2r 1.
- the laser 20 emitted from the cutting head body 2 is vertically incident on the surface of the curved workpiece 1, and the six-axis robot 3 moves according to the set distance, so that the laser 20 performs processing along the contour trajectory of the curved workpiece 1.
- the assembly drawings of the robot, tool and workpiece are drawn through CAD, and the CAD drawings are imported into the CAM software to create a model.
- the six-axis robot 3 performs basic calibration and three-point calibration of the tool coordinates (three-point calibration: refers to comparing the coordinates of the three points in the CAD drawing model in CAM with the coordinates of the three points corresponding to the six-axis robot 3 system in its controller, and calculating the rotation, translation and scaling of the model and the physical object).
- CAM plans the path and outputs the processing program.
- CAM offline programming is safe, low-cost, and has higher accuracy than manual teaching, avoiding rework caused by inappropriate CAD drawings.
- the processing program is copied to the controller of the six-axis robot 3, the entry point is turned on and the light is turned on, and it runs along the trajectory, and the exit point is turned off; the entry point does not coincide with the starting point, and the exit point does not coincide with the end point, so as to avoid excessive thermal effects caused by the long residence time of the laser 20 at the starting point and the end point, and improve the cutting accuracy.
- the six-axis robot 3 system processes a curved workpiece 1 of 0.2mmAl 2 O 3 ceramic.
- the laser adopts 1070nm quasi-continuous near-infrared, laser 20 frequency 1kHz, power factor 80%, average power 120W, peak power 1200W, cutting head body 2 focal length 90mm, processing speed 30mm/s, and processing times 1 time.
- Six-axis robot 3 system processes 0.3mm thick PMMA (polymethyl
- the laser used is Belin Amber NX UV-40 picosecond ultraviolet laser, the wavelength of laser 20 is 355nm, the frequency is 700kHz, the rated power is 40W, the power factor is 90% or 27W, the focal length of the cutting head focusing lens is 90mm, the processing speed is 60mm/s, and the processing times are 2 times.
- the image tube mirror of the present invention adopts an infinite achromatic lens, and cooperates with a focusing mirror that corrects the chromatic aberration from ultraviolet to near infrared to improve the imaging quality.
- a tube mirror is added on the basis of the focusing mirror, and the overall structure forms an infinite system.
- the image focus and the focusing mirror focus are coaxially confocal imaging, so that the laser focus and the image focus are completely overlapped, and the accuracy is higher; in addition, the coaxial image is realized by the rotating optical wedge pair, the installation size is reduced, and it is suitable for the cutting head body, and the follow-up cutting head body is adjusted by using the binocular vision to measure the distance of the insulator to achieve compensation height, X and Y direction offset adjustment.
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Abstract
Description
本发明涉及一种用于绝缘体微加工的激光机器人同轴共聚焦随动切割头,属于激光智能制造技术领域。The invention relates to a laser robot coaxial confocal follow-up cutting head for insulator micromachining, belonging to the technical field of laser intelligent manufacturing.
目前,激光切割头采用的随动寻焦主要通过电容式切割头喷嘴实现。例如:专利《一种高精度激光随动切割头及其监测和自动寻焦方法》,授权公告号CN 105252144B,在喷嘴上安装电容调高器,切割头喷嘴和金属工件分别为作为电容的两个电极,在切割头和工件间施加恒定电压,金属导体存储自由电荷电量随电容的变化而变化,从而测量距离,来调节Z轴的高度,从而维持喷嘴和待切割材料之间的高度差恒定;专利《Material processing methods and related apparatus》,其中提及的切割头上装了多个相机或者传感器,但相机前却没有管镜,只利用聚焦镜成像,根据高斯公式,像距的倒数和物距的倒数之和等于焦距倒数,影像焦点与聚焦镜后激光焦点位置不重合,做不到共焦。At present, the follow-up focus used by the laser cutting head is mainly realized through the capacitive cutting head nozzle. For example: the patent "A high-precision laser follow-up cutting head and its monitoring and automatic focus method", authorization announcement number CN 105252144B, installs a capacitive height adjuster on the nozzle, the cutting head nozzle and the metal workpiece are two electrodes of the capacitor, a constant voltage is applied between the cutting head and the workpiece, and the amount of free charge stored in the metal conductor changes with the change of the capacitor, so as to measure the distance to adjust the height of the Z axis, thereby maintaining a constant height difference between the nozzle and the material to be cut; the patent "Material processing methods and related apparatus", which mentions that the cutting head is equipped with multiple cameras or sensors, but there is no tube lens in front of the camera, and only the focusing lens is used for imaging. According to the Gaussian formula, the sum of the reciprocal of the image distance and the reciprocal of the object distance is equal to the reciprocal of the focal length. The image focus does not coincide with the laser focus position behind the focusing lens, and confocality cannot be achieved.
另外,激光机器人可用于带动随动切割头运作,其影像通常采用旁轴成像。例如:专利《一种激光聚焦偏离检测装置》,公布号为CN 104976953 A,采用的像散检测方法,对于不同的曲面或者不同的倾斜角度平面无法准确检测偏移量,通用性较差;专业书籍《激光智能制造技术》第387页提及的图3-2-25激光加工机器人再制造系统,其应用双目视觉在熔覆切割头中,也是使用旁轴寻焦,经由三角测量原理仅能够测量其高度;专利《一 种激光加工中的焦点位置确定设备、方法及装置》,公布号为CN 106181026 A,采用的多路激光指示发生器,通过光谱共焦让环形多路指示激光的聚焦点与工作激光的聚焦点位置重合,通过同轴图像传感器,观察多路指示激光的重叠程度,来推测焦点偏移量,虽然此方法利用同轴代替旁轴能够提高寻焦效率,但在曲面情况上无法实现功能或者检测精度降低,同时针对加工后的深度无法检测。In addition, the laser robot can be used to drive the follow-up cutting head to operate, and its image is usually imaged by paraxial imaging. For example: the patent "A laser focus deviation detection device", published as CN 104976953 A, uses an astigmatism detection method that cannot accurately detect the offset for different curved surfaces or planes with different tilt angles, and has poor versatility; the laser processing robot remanufacturing system mentioned in Figure 3-2-25 on page 387 of the professional book "Laser Intelligent Manufacturing Technology", which uses binocular vision in the cladding cutting head, also uses paraxial focus, and can only measure its height through the principle of triangulation; ... "Equipment, method and device for determining focal position in laser processing", publication number CN 106181026 A, uses a multi-channel laser indicator generator, which makes the focal point of the annular multi-channel indicator laser coincide with the focal point of the working laser through spectral confocality, and observes the overlap degree of the multi-channel indicator laser through a coaxial image sensor to infer the focus offset. Although this method uses coaxial instead of paraxial to improve the focus search efficiency, it cannot achieve the function or the detection accuracy is reduced on the curved surface, and it cannot detect the depth after processing.
由此可见,通过激光机器人操作随动切割头时,采用旁轴成像的寻焦效率低下、精确度不高;通过光谱共焦、像散检测等技术方法也只能测量高度,有一定局限性。It can be seen that when the laser robot is used to operate the follow-up cutting head, the focus search using paraxial imaging is inefficient and has low accuracy; technical methods such as spectral confocalization and astigmatism detection can only measure height, which has certain limitations.
发明内容Summary of the invention
本发明的目的是克服现有技术存在的不足,提供一种用于绝缘体微加工的激光机器人同轴共聚焦随动切割头。The purpose of the present invention is to overcome the shortcomings of the prior art and provide a laser robot coaxial confocal follow-up cutting head for insulator micromachining.
本发明的目的通过以下技术方案来实现:用于绝缘体微加工的激光机器人同轴共聚焦随动切割头,包括切割头主体与六轴机器人,切割头主体安装于六轴机器人上,且所述切割头主体上设有聚焦镜、同轴光路、影像子模组一及影像子模组二,其特点是:到聚焦镜距离相同的影像子模组一、影像子模组二均设有管镜,并通过两组管镜与聚焦镜构成双目视觉,用于测量工件高度和横向位置并对其进行补偿,反馈给六轴机器人或者切割头主体实现随动。The purpose of the present invention is achieved through the following technical scheme: a laser robot coaxial confocal follow-up cutting head for insulator micromachining, comprising a cutting head body and a six-axis robot, the cutting head body being installed on the six-axis robot, and the cutting head body being provided with a focusing mirror, a coaxial optical path, an imaging sub-module one and an imaging sub-module two, and characterized in that: imaging sub-module one and imaging sub-module two, which are at the same distance to the focusing mirror, are both provided with tube lenses, and binocular vision is formed by two groups of tube lenses and the focusing mirror, which are used to measure the height and lateral position of the workpiece and compensate for them, and feed back to the six-axis robot or the cutting head body to achieve follow-up.
所述聚焦镜通过外带螺纹的第二卡环固定在内带螺纹的第一镜架中,所述第一镜架内通过第一卡环固定安装有保护镜片,并通过外螺纹与螺纹转接件旋进连接,所述螺纹转接件通过外螺纹旋进到带内螺纹的X-Y调整架中,所述X-Y调整架通过四根螺杆与笼板转接件的外侧固定,所述笼板转接件紧贴第一镜架外表面,经由其内侧的四根螺杆与同轴光路部分的第一笼板固定连接。 The focusing mirror is fixed in the first mirror frame with internal threads through a second retaining ring with external threads, a protective lens is fixedly installed in the first mirror frame through the first retaining ring, and is screwed into the thread adapter through external threads, the thread adapter is screwed into the XY adjustment frame with internal threads through external threads, the XY adjustment frame is fixed to the outer side of the cage plate adapter through four screws, the cage plate adapter is tightly attached to the outer surface of the first mirror frame, and is fixedly connected to the first cage plate of the coaxial optical path part through the four screws on its inner side.
所述同轴光路控制照明光线和激光同轴传输至曲面工件上,所产生的反射光、散射光均照射到影像子模组一和影像子模组二上,所述照明光线从照明光源发出,经过自带的50%透射、50%反射的笼式分光镜,再经过第一笼式反射镜和合束镜,反射进入聚焦镜后,所述激光经过第二挡板预留的B面入光口,再穿过同轴光路中设有的合束镜,所述合束镜通过侧面顶丝安装在第二镜架中,所述第二镜架固定在用于旋转调节的安装底座上,所述安装底座固定在笼式立方中,与此同时照明光线和激光经过合束镜、第一笼式反射镜反射,再经过面包板上设有的光箱组件调节光路方向,所述光箱组件上安装有光箱,所述光箱上设有用于照明光源的电源线、相机电源线及网线进出的方孔,所述光箱上还设有第二挡板,照明光线和激光通过所述第二挡板预留的A面入光口,继续返回经过衰减片,所述衰减片通过外螺纹旋进螺纹转接件,螺纹转接件通过外螺纹旋进第一笼板,所述第一笼板通过螺丝固定在安装底座上,最后入射到曲面工件上,所述曲面工件反射和散射的照明光线和激光反馈至同轴光路,经过笼式分光镜,一路进入影像子模组一,另一路经过由压块固定后的第二笼式反射镜进入影像子模组二。The coaxial optical path controls the illumination light and the laser to be coaxially transmitted to the curved workpiece, and the generated reflected light and scattered light are irradiated onto the imaging sub-module 1 and the imaging sub-module 2. The illumination light is emitted from the illumination light source, passes through the built-in 50% transmission and 50% reflection cage-type beam splitter, and then passes through the first cage-type reflector and the beam combiner. After being reflected into the focusing mirror, the laser passes through the B-side light inlet reserved for the second baffle, and then passes through the beam combiner provided in the coaxial optical path. The beam combiner is installed in the second mirror frame through the side top screw, and the second mirror frame is fixed on the mounting base for rotation adjustment. The mounting base is fixed in the cage cube. At the same time, the illumination light and the laser are reflected by the beam combiner and the first cage-type reflector, and then pass through the light inlet provided on the breadboard. Some light box assemblies adjust the direction of the light path. A light box is installed on the light box assembly. The light box is provided with square holes for the power cord of the lighting source, the camera power cord and the network cable to enter and exit. The light box is also provided with a second baffle. The illumination light and laser pass through the A-side light inlet reserved on the second baffle, and continue to return through the attenuation plate. The attenuation plate is screwed into the threaded adapter through an external thread, and the threaded adapter is screwed into the first cage plate through an external thread. The first cage plate is fixed to the mounting base by screws and finally incident on the curved workpiece. The illumination light and laser reflected and scattered by the curved workpiece are fed back to the coaxial optical path, pass through the cage-type beam splitter, enter the imaging sub-module one on one way, and enter the imaging sub-module two on the other way through the second cage-type reflector fixed by the pressure block.
所述影像子模组一、影像子模组二均由第一光楔、第二光楔、管镜及相机组成,所述第一光楔和第二光楔依次通过楔形压环、第一压环对称固定在旋转镜架中,所述旋转镜架通过笼杆进一步固定,使得第一光楔、第二光楔与管镜、相机轴心相同,所述管镜利用第二压环与可调式套管、固定套管顺次套接安装,所述相机通过内螺纹旋进到带外螺纹的螺纹转接件上,所述螺纹转接件通过转接头内螺纹旋进带内螺纹的套管上,所述套管通过螺纹旋进到固定套管的一端上,所述固定套管的另一端固定在第二笼板中,第二笼板经由螺丝固定在安装底座上,所述安装底座通过螺丝与面包板固定连接。The imaging submodule 1 and the imaging submodule 2 are both composed of a first optical wedge, a second optical wedge, a tube lens and a camera. The first optical wedge and the second optical wedge are symmetrically fixed in a rotating mirror frame through a wedge-shaped pressure ring and a first pressure ring in turn. The rotating mirror frame is further fixed by a cage rod so that the first optical wedge, the second optical wedge, the tube lens and the camera have the same axis. The tube lens is installed by sequentially sleeve-connecting an adjustable sleeve and a fixed sleeve using a second pressure ring. The camera is screwed into a threaded adapter with an external thread through an internal thread. The threaded adapter is screwed into a sleeve with an internal thread through an adapter internal thread. The sleeve is screwed into one end of a fixed sleeve through a thread. The other end of the fixed sleeve is fixed in a second cage plate. The second cage plate is fixed to a mounting base through screws. The mounting base is fixedly connected to a breadboard through screws.
进一步地,上述的用于绝缘体微加工的激光机器人同轴共聚焦随动切 割头,其中:所述第一光楔、第二光楔结构相同,第一光楔、第二光楔用来调节反射激光的中心与相机的中心重合。Furthermore, the laser robot coaxial confocal tracking cutting for insulator micromachining A cutting head, wherein: the first optical wedge and the second optical wedge have the same structure, and the first optical wedge and the second optical wedge are used to adjust the center of the reflected laser to coincide with the center of the camera.
更进一步地,上述的用于绝缘体微加工的激光机器人同轴共聚焦随动切割头,其中:所述管镜采用无限远消色差透镜制成,令无限远物体成像于焦点位置,即相机的焦平面上,所述相机与管镜的内置芯片间距通过可调式套管调节,并由锁环锁紧。Furthermore, in the above-mentioned laser robot coaxial confocal follow-up cutting head for insulator micromachining, the tube lens is made of an infinity achromatic lens, so that an infinitely distant object is imaged at a focal position, that is, on the focal plane of the camera, and the distance between the camera and the built-in chip of the tube lens is adjusted by an adjustable sleeve and locked by a locking ring.
更进一步地,上述的用于绝缘体微加工的激光机器人同轴共聚焦随动切割头,其中:所述影像子模组一、影像子模组二结构相同,影像子模组一和影像子模组二均安装在面包板上,二者通过光箱组件密封。Furthermore, in the above-mentioned laser robot coaxial confocal follow-up cutting head for insulator micromachining, the imaging sub-module 1 and the imaging sub-module 2 have the same structure, and both the imaging sub-module 1 and the imaging sub-module 2 are installed on a breadboard, and the two are sealed by a light box assembly.
再进一步地,上述的用于绝缘体微加工的激光机器人同轴共聚焦随动切割头,其中:所述光箱上固定有第一挡板,所述第一挡板上设有门把手,所述门把手的外表面包裹有一层绝缘护套。Furthermore, in the above-mentioned laser robot coaxial confocal follow-up cutting head for insulator micromachining, a first baffle is fixed on the light box, a door handle is provided on the first baffle, and the outer surface of the door handle is wrapped with an insulating sheath.
本发明与现有技术相比具有显著的优点和有益效果,具体体现在以下方面:Compared with the prior art, the present invention has significant advantages and beneficial effects, which are specifically embodied in the following aspects:
(1)本发明的同轴影像相当于机械手上的眼睛,无需人工目测,消除机械手和影像的手眼变换矩阵引入的误差,使其变换精度更高。(1) The coaxial image of the present invention is equivalent to the eyes on the robot, and no manual visual inspection is required, thereby eliminating the error introduced by the hand-eye transformation matrix of the robot and the image, making the transformation more accurate.
(2)本发明的影像管镜采用无限远消色差透镜,配合校正了紫外到近红外色差的聚焦镜,提高成像质量。(2) The image tube lens of the present invention adopts an infinite achromatic lens, which is matched with a focusing lens that corrects chromatic aberration from ultraviolet to near infrared to improve the imaging quality.
(3)本发明针对相机仅利用聚焦镜成像做不到共焦的问题,在聚焦镜基础上增加管镜构成无限远系统,采用同轴共聚焦影像,使得激光焦点与影像焦点重合,有效提高精度。(3) The present invention addresses the problem that the camera cannot achieve confocal imaging using only a focusing lens. A tube lens is added to the focusing lens to form an infinite system, and coaxial confocal imaging is used to make the laser focus coincide with the image focus, thereby effectively improving the accuracy.
(4)本发明通过旋转的光楔对实现同轴影像,缩小安装尺寸,适用于切割头主体,并利用双目视觉测量绝缘体距离的方式调节随动切割头主体,实现补偿高度、X和Y方向的偏移调整。(4) The present invention realizes coaxial imaging through a rotating optical wedge pair, reduces the installation size, is suitable for a cutting head body, and uses binocular vision to measure the distance of the insulator to adjust the follow-up cutting head body to achieve compensation height and offset adjustment in the X and Y directions.
本发明的其他特征和优点将在随后的说明书阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明具体实施方式了解。本发明的 目的和其他优点可通过在所写的说明书以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or will be understood by practicing the specific embodiments of the present invention. The objectives and other advantages may be realized and attained by the structure particularly pointed out in the written description and the drawings.
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
图1:本发明的激光机器人系统结构示意图;Figure 1: A schematic diagram of the structure of the laser robot system of the present invention;
图2:本发明的切割头主体正视图;Figure 2 is a front view of the cutting head body of the present invention;
图3:本发明的聚焦镜部分剖面图;FIG3 is a partial cross-sectional view of a focusing mirror of the present invention;
图4:本发明的聚焦镜部分仰视图;FIG4 is a bottom view of a focusing mirror portion of the present invention;
图5:本发明的同轴光路左视图;FIG5 is a left side view of the coaxial optical path of the present invention;
图6:本发明的同轴光路剖面图;FIG6 is a cross-sectional view of the coaxial optical path of the present invention;
图7:本发明的影像子模组剖面图;FIG7 is a cross-sectional view of the imaging submodule of the present invention;
图8:本发明的切割头主体左视图;FIG8 is a left side view of the cutting head body of the present invention;
图9:本发明的切割头主体右视图;FIG9 is a right side view of the cutting head body of the present invention;
图10:本发明的切割头主体俯视图;FIG10 is a top view of the cutting head body of the present invention;
图11:本发明的单楔形镜偏转位置参照图;FIG11 is a diagram showing the deflection position of a single wedge mirror according to the present invention;
图12:本发明的双楔形镜调节激光焦点横向位置参照图;FIG12 is a diagram showing a double wedge mirror for adjusting the lateral position of the laser focus according to the present invention;
图13:本发明的横向移动方式参照图;FIG13 : The lateral movement method of the present invention is shown in FIG.
图14:本发明的圆形移动方式参照图。Figure 14: The circular movement method of the present invention is referred to in the figure.
图中各附图标记的含义见下表:
The meanings of the reference symbols in the figures are shown in the following table:
下面将结合本发明实施例中附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组 件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The components can be arranged and designed in various configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but only represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。同时,在本发明的描述中,方位术语和次序术语等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. At the same time, in the description of the present invention, directional terms and order terms are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
如图1~图2所示,本发明的一种用于绝缘体微加工的激光机器人同轴共聚焦随动切割头,包括切割头主体2与六轴机器人3,六轴机器人3包括框架式和关节式机器人,其中采用六轴机器人3为关节式时,包含6个旋转轴,切割头主体2安装于六轴机器人3上,且切割头主体2上设有聚焦镜28、同轴光路4、影像子模组一6及影像子模组二7。As shown in Figures 1 and 2, a laser robot coaxial confocal follow-up cutting head for insulator micromachining of the present invention includes a cutting head body 2 and a six-axis robot 3. The six-axis robot 3 includes a frame-type robot and an articulated robot. When the six-axis robot 3 is an articulated robot, it includes 6 rotating axes. The cutting head body 2 is installed on the six-axis robot 3, and the cutting head body 2 is provided with a focusing mirror 28, a coaxial optical path 4, an imaging sub-module 1 6 and an imaging sub-module 2 7.
根据本发明技术方案,到聚焦镜28距离相同的影像子模组一6、影像子模组二7均设有管镜66,并通过两组管镜66与聚焦镜28构成双目视觉,用于测量工件高度和横向位置并对其进行补偿,反馈给六轴机器人3或者切割头主体2实现随动。According to the technical solution of the present invention, imaging sub-module 1 6 and imaging sub-module 2 7, which are at the same distance from the focusing mirror 28, are both provided with tube lenses 66, and binocular vision is formed by two sets of tube lenses 66 and the focusing mirror 28, which are used to measure the height and lateral position of the workpiece and compensate for them, and feed back to the six-axis robot 3 or the cutting head body 2 to achieve follow-up.
如图3~图4所示,聚焦镜28通过外带螺纹的第二卡环27固定在内带螺纹的第一镜架29中,第一镜架29内通过第一卡环24固定安装有保护镜片25,并通过外螺纹与螺纹转接件23旋进连接,外侧可加吹气以免粉尘损伤保护镜。螺纹转接件23通过外螺纹旋进到带内螺纹的X-Y调整架21中,二维调整以保证激光从镜片中心出射,针对采用X-Y调整架21平移方式实现同轴影像占用空间大的缺点。聚焦镜28由三个镜片组成,校正了色差以保证紫外到近红外保证一致的焦距,镜片间隔为空气以承受高功率激光,X-Y调整架21通过四根螺杆22与笼板转接件26的外侧固 定,笼板转接件26紧贴第一镜架29表面,经由其内侧的四根螺杆22与同轴光路4部分的第一笼板46固定连接。As shown in Figures 3 and 4, the focusing mirror 28 is fixed in the first mirror frame 29 with internal threads through a second retaining ring 27 with external threads. A protective lens 25 is fixedly installed in the first mirror frame 29 through a first retaining ring 24, and is screwed into the threaded adapter 23 through external threads. Air can be blown on the outside to prevent dust from damaging the protective lens. The threaded adapter 23 is screwed into the XY adjustment frame 21 with internal threads through external threads. Two-dimensional adjustments are made to ensure that the laser is emitted from the center of the lens. This is to address the shortcoming of using the XY adjustment frame 21 translation method to achieve coaxial imaging, which occupies a large space. The focusing mirror 28 consists of three lenses, and chromatic aberration is corrected to ensure a consistent focal length from ultraviolet to near-infrared. The lenses are separated by air to withstand high-power lasers. The XY adjustment frame 21 is fixed to the outside of the cage plate adapter 26 through four screws 22. The cage plate adapter 26 is closely attached to the surface of the first lens frame 29 and is fixedly connected to the first cage plate 46 of the coaxial optical path 4 via the four screws 22 on the inner side thereof.
如图5~图6所示,同轴光路4控制照明光线40、激光20同轴传输至曲面工件1上,所产生的反射光、散射光均照射到影像子模组一6和影像子模组二7上,照明光线40从照明光源43发出,经过自带的50%透射、50%反射的笼式分光镜48,再经过第一笼式反射镜42和合束镜41,反射进入聚焦镜28后,激光20经过第二挡板86预留的B面入光口85,再穿过同轴光路4中设有的合束镜41,合束镜41通过侧面顶丝安装在第二镜架45中,第二镜架45固定在笼式立方44中,与此同时照明光线40和激光20经过合束镜41、第一笼式反射镜42反射,再经过面包板5上设有的光箱组件8调节光路方向,光箱组件8上安装有光箱80,光箱80上设有用于照明光线40的电源线进出的方孔87,光箱80上还设有第二挡板86,照明光线40和激光20通过第二挡板86预留的A面入光口83,继续返回经过衰减片47,衰减片47通过外螺纹旋进螺纹转接件23,螺纹转接件23通过外螺纹旋进第一笼板46,第一笼板46通过螺丝固定在安装底座68上,最后入射到曲面工件1上,曲面工件1反射和散射的照明光线40和激光20反馈至同轴光路4,经过笼式分光镜48,一路进入影像子模组一6,另一路经过由压块50固定后的第二笼式反射镜49进入影像子模组二7。As shown in Figures 5 and 6, the coaxial optical path 4 controls the illumination light 40 and the laser 20 to be coaxially transmitted to the curved workpiece 1, and the generated reflected light and scattered light are irradiated onto the imaging sub-module 1 6 and the imaging sub-module 2 7. The illumination light 40 is emitted from the illumination light source 43, passes through the built-in 50% transmission and 50% reflection cage-type beam splitter 48, and then passes through the first cage-type reflector 42 and the beam combiner 41. After being reflected into the focusing mirror 28, the laser 20 passes through the B-side light inlet 85 reserved by the second baffle 86, and then passes through the beam combiner 41 provided in the coaxial optical path 4. The beam combiner 41 is installed in the second mirror frame 45 through the side top screw, and the second mirror frame 45 is fixed in the cage cube 44. At the same time, the illumination light 40 and the laser 20 are reflected by the beam combiner 41 and the first cage-type reflector 42, and then pass through the light provided on the breadboard 5. The box assembly 8 adjusts the direction of the light path. A light box 80 is installed on the light box assembly 8. A square hole 87 is provided on the light box 80 for the power cord of the illumination light 40 to enter and exit. A second baffle 86 is also provided on the light box 80. The illumination light 40 and the laser 20 pass through the A-side light inlet 83 reserved by the second baffle 86, and continue to return through the attenuation plate 47. The attenuation plate 47 is screwed into the threaded adapter 23 through an external thread. The threaded adapter 23 is screwed into the first cage plate 46 through an external thread. The first cage plate 46 is fixed to the mounting base 68 by screws, and finally incident on the curved workpiece 1. The illumination light 40 and the laser 20 reflected and scattered by the curved workpiece 1 are fed back to the coaxial optical path 4, pass through the cage-type beam splitter 48, enter the imaging sub-module 1 6 on one way, and enter the imaging sub-module 2 7 on the other way through the second cage-type reflector 49 fixed by the pressing block 50.
如图7所示,影像子模组一6、影像子模组二7的结构相同,且影像子模组一6和影像子模组二7均安装在面包板5上,二者通过光箱组件8密封,稳定安装。影像子模组一6、影像子模组二7均由第一光楔61、第二光楔64、管镜66及相机74组成,第一光楔61和第二光楔64依次通过楔形压环62、第一压环63对称固定在旋转镜架60中,旋转镜架60通过笼杆进一步固定,使得第一光楔61、第二光楔64与管镜66、相机74轴心相同,形成的同轴影像相当于机械手上的眼睛,消除机械手和影像的手眼变换矩阵引入的误差,使其变换精度更高。管镜66利用第二压环65与 可调式套管67、固定套管69顺次套接安装,相机74通过内螺纹旋进到带外螺纹的螺纹转接件72上,螺纹转接件72通过转接头71内螺纹旋进带内螺纹的套管73上,套管73通过螺纹旋进到固定套管69的一端上,固定套管69的另一端固定在第二笼板70中,第二笼板70经由螺丝固定在安装底座68上,安装底座68通过螺丝与面包板5固定连接。As shown in FIG7 , the imaging submodule 1 6 and the imaging submodule 2 7 have the same structure, and both the imaging submodule 1 6 and the imaging submodule 2 7 are mounted on the breadboard 5, and the two are sealed by the light box assembly 8 for stable installation. The imaging submodule 1 6 and the imaging submodule 2 7 are both composed of a first optical wedge 61, a second optical wedge 64, a tube lens 66 and a camera 74. The first optical wedge 61 and the second optical wedge 64 are symmetrically fixed in the rotating mirror frame 60 by the wedge-shaped pressure ring 62 and the first pressure ring 63 in turn. The rotating mirror frame 60 is further fixed by the cage rod so that the first optical wedge 61, the second optical wedge 64 and the tube lens 66 and the camera 74 have the same axis. The coaxial image formed is equivalent to the eye on the manipulator, eliminating the error introduced by the hand-eye transformation matrix of the manipulator and the image, making its transformation accuracy higher. The tube lens 66 uses the second pressure ring 65 to The adjustable sleeve 67 and the fixed sleeve 69 are installed in sequence, the camera 74 is screwed into the threaded adapter 72 with external threads through the internal threads, the threaded adapter 72 is screwed into the sleeve 73 with internal threads through the internal threads of the adapter 71, the sleeve 73 is screwed into one end of the fixed sleeve 69 through the threads, and the other end of the fixed sleeve 69 is fixed in the second cage plate 70, the second cage plate 70 is fixed to the mounting base 68 via screws, and the mounting base 68 is fixedly connected to the breadboard 5 via screws.
如图8~图10所示,光箱80上固定安装有第一挡板84,第一挡板84紧贴切割头主体2安装,以避免聚焦镜入光口进灰;第一挡板84上还设有门把手81,可以打开门调试光路,门把手81的外表面包裹有一层绝缘护套82。As shown in Figures 8 to 10, a first baffle 84 is fixedly installed on the light box 80. The first baffle 84 is installed close to the cutting head body 2 to prevent dust from entering the light entrance of the focusing mirror. A door handle 81 is also provided on the first baffle 84, and the door can be opened to debug the light path. The outer surface of the door handle 81 is wrapped with a layer of insulating sheath 82.
具体地,第一光楔61、第二光楔64结构相同,第一光楔61、第二光楔64用来调节激光20中心与相机74,使二者的中心重合,旋转第一光楔61、第二光楔64实现同轴影像,适用于切割头安装,以便补偿旁轴影像中心与激光中心的X和Y方向偏移量。Specifically, the first optical wedge 61 and the second optical wedge 64 have the same structure. The first optical wedge 61 and the second optical wedge 64 are used to adjust the center of the laser 20 and the camera 74 so that the centers of the two coincide. The first optical wedge 61 and the second optical wedge 64 are rotated to realize coaxial imaging, which is suitable for cutting head installation to compensate for the X and Y direction offsets between the paraxial image center and the laser center.
具体地,管镜66采用无限远消色差透镜制成,能够令无限远物体成像于焦点位置,即相机74的焦平面上,相机74与管镜66的内置芯片间距通过可调式套管67调节,并由锁环锁紧。Specifically, the tube lens 66 is made of an infinite achromatic lens, which can image an infinitely distant object at a focal position, that is, on the focal plane of the camera 74. The distance between the camera 74 and the built-in chip of the tube lens 66 is adjusted by an adjustable sleeve 67 and locked by a locking ring.
如图12~14所示,相对于光源入射单楔形镜的采取的横向移动方式,本发明通过圆形移动方式能够使激光中心和影像中心重合。其中,反射的激光20从光楔平面入射,沿光轴O1O4传输进入第一光楔61斜面,入射角等于第一光楔61的楔角α,光楔材料折射率n,折射角β=asin(n×sinα)≈nα。玻璃折射率近似1.5,当楔角α≤10°时,近似导致的误差≦asin(1.5×sin(10π/180))–1.5×10π/180=1.7‰,因此近似成立。光楔斜面折射导致激光20偏转角β–α,光轴O1O4和光线O2A夹角β–α≈(n-1)α,经过聚焦镜28后,聚焦在焦平面上B点,轴心O4到B点矢量旋转光楔61,矢量模由聚焦镜28焦距f2、光楔折射率n、楔角α决定保持不变,B点以光轴上点O4为圆心、 为半径移动。同理,单独考虑第二光楔64,导致B点以光轴上点O4为圆心、为半径移动。在光楔α角度小的情况下,近似认为激光20垂直入射到第二光楔64,此时第一光楔61、第二光楔64分别旋转,形成的矢量和叠加,构成半径为|r2-r1|到|r2+r1|的圆环。当r2-r1=0时,矢量和叠加覆盖半径2r1的圆。第一光楔61与第二光楔64的角度相同时,模图像位置或激光中心矢量平移到相机中心O,光楔对形成的位移矢量与夹角θ=acos(r0/(2r1))。As shown in Figures 12 to 14, compared with the lateral movement of the light source incident on the single wedge mirror, the present invention can make the laser center coincide with the image center through a circular movement. Among them, the reflected laser 20 is incident from the wedge plane, and is transmitted along the optical axis O1O4 into the inclined surface of the first wedge 61. The incident angle is equal to the wedge angle α of the first wedge 61. The refractive index of the wedge material is n, and the refraction angle β=asin(n×sinα)≈nα. The refractive index of glass is approximately 1.5. When the wedge angle α≤10°, the error caused by the approximation is ≦asin(1.5×sin(10π/180))–1.5×10π/180=1.7‰, so the approximation is established. The refraction of the wedge inclined surface causes the laser 20 to deflect by an angle β–α. The angle β–α between the optical axis O1O4 and the light O2A is ≈(n-1)α. After passing through the focusing lens 28, it is focused on point B on the focal plane. The vector from the axis O4 to point B is Rotating wedge 61, vector mode The focal length f2 of the focusing lens 28, the refractive index n of the wedge, and the wedge angle α remain unchanged. Point B is centered on point O4 on the optical axis. Similarly, considering the second optical wedge 64 alone, point B is centered at point O 4 on the optical axis. When the wedge angle α is small, it is approximately considered that the laser 20 is incident vertically on the second wedge 64. At this time, the first wedge 61 and the second wedge 64 rotate respectively, forming a vector and The vectors are superimposed to form a ring with a radius of |r 2 -r 1 | to |r 2 +r 1 |. When r 2 -r 1 = 0, the vector and The overlapped circle covers a radius of 2r 1. When the angles of the first optical wedge 61 and the second optical wedge 64 are the same, the model Image position or laser center vector Pan To the camera center O, the displacement vector formed by the optical wedge pair is The angle θ=acos(r 0 /(2r 1 )).
具体应用时,从切割头主体2射出的激光20垂直入射到曲面工件1表面,六轴机器人3根据设定的距离进行运行移动,使激光20沿曲面工件1表轮廓轨迹进行加工作用。首先,通过CAD绘制机器人、工具和工件的装配图,将CAD图纸导入CAM软件中创建模型,对六轴机器人3进行工具坐标的基础校正和三点校正(三点校正:指的是将CAD图纸模型中的三个点在CAM中的坐标,与六轴机器人3系统实物对应的三个点在其控制器中的坐标对比,计算出模型与实物的旋转、平移和缩放),CAM规划路径并输出加工程序,CAM离线编程安全、成本低、精度比手动示教高,避免CAD图纸不适合导致返工,最后,将加工程序拷贝到六轴机器人3的控制器中,切入点开气并开光,沿轨迹运行,切出点关光;切入点与起点不重合,切出点与终点不重合,以避免起点和终点的激光20停留时间长导致的热影响过大,提高切割精度。In specific applications, the laser 20 emitted from the cutting head body 2 is vertically incident on the surface of the curved workpiece 1, and the six-axis robot 3 moves according to the set distance, so that the laser 20 performs processing along the contour trajectory of the curved workpiece 1. First, the assembly drawings of the robot, tool and workpiece are drawn through CAD, and the CAD drawings are imported into the CAM software to create a model. The six-axis robot 3 performs basic calibration and three-point calibration of the tool coordinates (three-point calibration: refers to comparing the coordinates of the three points in the CAD drawing model in CAM with the coordinates of the three points corresponding to the six-axis robot 3 system in its controller, and calculating the rotation, translation and scaling of the model and the physical object). CAM plans the path and outputs the processing program. CAM offline programming is safe, low-cost, and has higher accuracy than manual teaching, avoiding rework caused by inappropriate CAD drawings. Finally, the processing program is copied to the controller of the six-axis robot 3, the entry point is turned on and the light is turned on, and it runs along the trajectory, and the exit point is turned off; the entry point does not coincide with the starting point, and the exit point does not coincide with the end point, so as to avoid excessive thermal effects caused by the long residence time of the laser 20 at the starting point and the end point, and improve the cutting accuracy.
实施例1Example 1
六轴机器人3系统加工0.2mmAl2O3陶瓷的曲面工件1,激光器采用1070nm准连续近红外,激光20频率1kHz,功率因子80%,平均功率120W,峰值功率1200W,切割头主体2焦距90mm,加工速度30mm/s,加工次数1次。The six-axis robot 3 system processes a curved workpiece 1 of 0.2mmAl 2 O 3 ceramic. The laser adopts 1070nm quasi-continuous near-infrared, laser 20 frequency 1kHz, power factor 80%, average power 120W, peak power 1200W, cutting head body 2 focal length 90mm, processing speed 30mm/s, and processing times 1 time.
实施例2Example 2
六轴机器人3系统加工0.3mm厚度的PMMA(polymethyl methacrylate,聚甲基丙烯酸甲酯)曲面工件,激光器采用贝林Amber NX UV-40皮秒紫外激光,激光20的波长355nm,频率700kHz,额定功率40W,功率因子90%即27W,切割头聚焦镜焦距90mm,加工速度60mm/s,加工次数2次。Six-axis robot 3 system processes 0.3mm thick PMMA (polymethyl The laser used is Belin Amber NX UV-40 picosecond ultraviolet laser, the wavelength of laser 20 is 355nm, the frequency is 700kHz, the rated power is 40W, the power factor is 90% or 27W, the focal length of the cutting head focusing lens is 90mm, the processing speed is 60mm/s, and the processing times are 2 times.
综上所述,本发明的影像管镜采用无限远消色差透镜,配合校正了紫外到近红外色差的聚焦镜,提高成像质量。而且在聚焦镜基础上增设管镜,整体结构形成无限远系统,影像焦点与聚焦镜焦点同轴共聚焦成像,使得激光焦点与影像焦点完全重合,精度更高;另外,通过旋转的光楔对实现同轴影像,缩小安装尺寸,适用于切割头主体,并利用双目视觉测量绝缘体距离的方式调节随动切割头主体,实现补偿高度、X和Y方向的偏移调整。In summary, the image tube mirror of the present invention adopts an infinite achromatic lens, and cooperates with a focusing mirror that corrects the chromatic aberration from ultraviolet to near infrared to improve the imaging quality. Moreover, a tube mirror is added on the basis of the focusing mirror, and the overall structure forms an infinite system. The image focus and the focusing mirror focus are coaxially confocal imaging, so that the laser focus and the image focus are completely overlapped, and the accuracy is higher; in addition, the coaxial image is realized by the rotating optical wedge pair, the installation size is reduced, and it is suitable for the cutting head body, and the follow-up cutting head body is adjusted by using the binocular vision to measure the distance of the insulator to achieve compensation height, X and Y direction offset adjustment.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention. It should be noted that similar numbers and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
上述仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物 品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。 It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements for such process, method, article, etc. In the absence of more restrictions, the elements defined by the phrase "comprising a ..." do not exclude the existence of other identical elements in the process, method, article or device that includes the elements.
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| CN116275482A (en) * | 2023-03-23 | 2023-06-23 | 苏州德龙激光股份有限公司 | Coaxial confocal follow-up cutting head of laser robot for micromachining insulator |
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2023
- 2023-03-23 CN CN202310290533.7A patent/CN116275482A/en active Pending
- 2023-08-17 WO PCT/CN2023/113507 patent/WO2024192963A1/en active Pending
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| JP2010072374A (en) * | 2008-09-19 | 2010-04-02 | Hitachi Ltd | Projection optical system |
| CN105252144A (en) * | 2014-07-17 | 2016-01-20 | 大族激光科技产业集团股份有限公司 | High-precision laser follow-up cutting head and monitoring and automatic focus finding method thereof |
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| CN106181026A (en) * | 2016-08-15 | 2016-12-07 | 中国航空工业集团公司北京航空制造工程研究所 | Focal position in a kind of Laser Processing determines equipment, method and device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120480433A (en) * | 2025-06-30 | 2025-08-15 | 石家庄市金航挂车制造有限公司 | Panel laser cutting platform and laser cutting process |
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