[go: up one dir, main page]

WO2024190634A1 - Tool unit and machine tool - Google Patents

Tool unit and machine tool Download PDF

Info

Publication number
WO2024190634A1
WO2024190634A1 PCT/JP2024/008908 JP2024008908W WO2024190634A1 WO 2024190634 A1 WO2024190634 A1 WO 2024190634A1 JP 2024008908 W JP2024008908 W JP 2024008908W WO 2024190634 A1 WO2024190634 A1 WO 2024190634A1
Authority
WO
WIPO (PCT)
Prior art keywords
tool
workpiece
axis direction
tool unit
gripping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/JP2024/008908
Other languages
French (fr)
Japanese (ja)
Inventor
裕晃 中川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DMG Mori Co Ltd
Original Assignee
DMG Mori Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DMG Mori Co Ltd filed Critical DMG Mori Co Ltd
Publication of WO2024190634A1 publication Critical patent/WO2024190634A1/en
Anticipated expiration legal-status Critical
Pending legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B29/00Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
    • B23B29/04Tool holders for a single cutting tool
    • B23B29/12Special arrangements on tool holders
    • B23B29/14Special arrangements on tool holders affording a yielding support of the cutting tool, e.g. by spring clamping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B29/00Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
    • B23B29/24Tool holders for a plurality of cutting tools, e.g. turrets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B3/00General-purpose turning-machines or devices, e.g. centre lathes with feed rod and lead screw; Sets of turning-machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B5/00Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
    • B23B5/08Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning axles, bars, rods, tubes, rolls, i.e. shaft-turning lathes, roll lathes; Centreless turning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B5/00Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
    • B23B5/36Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning specially-shaped surfaces by making use of relative movement of the tool and work produced by geometrical mechanisms, i.e. forming-lathes
    • B23B5/46Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning specially-shaped surfaces by making use of relative movement of the tool and work produced by geometrical mechanisms, i.e. forming-lathes for turning helical or spiral surfaces
    • B23B5/48Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning specially-shaped surfaces by making use of relative movement of the tool and work produced by geometrical mechanisms, i.e. forming-lathes for turning helical or spiral surfaces for cutting grooves, e.g. oil grooves of helicoidal shape

Definitions

  • This disclosure relates to a tool unit and a machine tool.
  • the manufacturing method includes the steps of "preparing a lathe equipped with a cutting tool, mounting the roll on the lathe, and forming a plurality of grooves arranged in the axial direction of the roll on the surface of the roll by lathe processing, based on the amount of cut that is set according to the amount of wear on the cutting tool caused by the lathe processing" (see paragraph [0009]).
  • the amount of cut into the roll is set according to the amount of wear on the cutting tool, so that variation in the depth of each groove formed in the roll is reduced.
  • the depth of the groove formed on the workpiece surface varies due to a variety of factors, not just the amount of wear on the bit. Therefore, there is a demand for technology that can reduce the variation in the depth of the grooves formed on the workpiece surface in a way that differs from conventional methods.
  • a tool unit having a cutting tool capable of cutting a rotating workpiece includes an attachment section configured to be attached to a tool holder in a machine tool, a gripping section for gripping the cutting tool, a linear guide for guiding the gripping section so that the gripping section can move relatively to the attachment section in a direction parallel to the cutting direction of the cutting tool into the workpiece, and an elastic body provided on the tool unit to press the gripping section in the cutting direction.
  • the tool unit further includes first and second rollers that are provided on the gripping portion so as to sandwich the tool bit.
  • Each of the first and second rollers is provided on the gripping portion so that its rotation axis is perpendicular to the cutting direction.
  • At least one of the first and second rollers is configured so that its position in the cutting direction can be adjusted.
  • the first roller is configured so that its position in the cutting direction can be adjusted
  • the second roller is configured so that its position in the cutting direction cannot be adjusted
  • the elastic body is further provided on the tool unit so as to press the mounting portion in the opposite direction to the cutting direction.
  • the tool holder is a turret.
  • the tool holder is a tool spindle.
  • a machine tool is provided that is configured to be able to mount the above-mentioned tool unit.
  • FIG. 1 is a perspective view showing an example of an internal structure of a machine tool.
  • FIG. 2 is a diagram for explaining an overview of a tool unit.
  • 13 is a diagram showing a state in which a tool unit according to a comparative example is turning a workpiece, as viewed from the X-axis direction.
  • FIG. 11 is a diagram illustrating a state in which the tool unit according to the embodiment is turning a workpiece, as viewed from the X-axis direction.
  • FIG. FIG. 4 is a plan view showing the tool unit from the negative side in the X-axis direction.
  • FIG. 4 is a rear view showing the tool unit from the positive side in the X-axis direction.
  • FIG. 4 is a bottom view showing the tool unit from the negative side in the Y axis direction.
  • 8 is a cross-sectional view of the tool unit taken along line VIII-VIII shown in FIGS. 5 to 7.
  • FIG. FIG. 2 is a diagram illustrating an example of a drive mechanism of a machine tool.
  • FIG. 13 is a diagram showing an example of an internal structure of a machine tool according to a modified example.
  • Fig. 1 is a perspective view showing an example of the internal structure of machine tool 10.
  • machine tool as used in this specification is a concept that includes various devices that have the function of turning a workpiece.
  • the machine tool may be a lathe or other turning machine.
  • the machine tool may be a machining center with a turning function.
  • the machine tool may be a grinding machine, a multi-tasking machine, a five-axis machine, etc.
  • the machine tool is not limited to those that perform only removal processing, but may also be those that perform additional processing in addition to removal processing.
  • FIG. 1 shows a machine tool 10 as a lathe.
  • the machine tool 10 turns a workpiece by bringing a tool into contact with the rotating workpiece.
  • the machine tool 10 has, for example, a bed 11, a headstock 21, and a tool rest 31.
  • the bed 11 is a base member for supporting the headstock 21 and tool rest 31, and is installed on the floor of a factory or the like.
  • the bed 11 is made of a metal such as cast iron.
  • the headstock 21 is attached to the bed 11.
  • the headstock 21 has a work spindle 22 (see FIG. 3) which will be described later.
  • the work spindle 22 is driven to rotate around an axis AX0 which is parallel to the horizontal direction.
  • a chuck mechanism configured to be able to grip a workpiece is provided at the tip of the work spindle 22.
  • the workpiece gripped by the chuck mechanism rotates around the axis AX0 as the work spindle 22 is driven to rotate.
  • the tool rest 31 is a turret type tool rest.
  • the tool rest 31 is attached to the bed 11 via a saddle 16 and a cross slide (not shown).
  • the saddle 16 is configured to be movable along an axis AX1 that is parallel to the horizontal direction by various feed mechanisms, guide mechanisms, servo motors, etc.
  • the cross slide is configured to be movable along a direction perpendicular to both the axis AX0 and the axis AX1.
  • the tool rest 31 has a tool rest base 32 and a turret 33.
  • the tool rest base 32 is equipped with a motor for rotating the turret 33, etc.
  • the turret 33 is provided so as to protrude from the tool rest base 32 in the axial direction of the axis AX1 toward the headstock 21.
  • the turret 33 has a disk shape with its thickness direction being in the axial direction of the axis AX1.
  • the turret 33 is composed of a rotating part 33A and a support part 33B.
  • the rotating part 33A is configured to be rotatable around the axis AX1.
  • the support part 33B is fixed to the tool rest base 32 and supports the rotating part 33A so that the rotating part 33A can rotate around the axis AX1.
  • a number of tool holders 40 can be attached to the turret 33.
  • Each tool holder 40 is fastened to the turret 33 using a bolt.
  • each tool holder 40 is arranged in a line in the circumferential direction around the axis AX1, and is configured to be able to hold a tool.
  • Fig. 2 is a diagram for explaining an overview of the tool unit 100 according to an embodiment.
  • the tool unit 100 has a cutting tool T, an attachment part 60, a gripping part 70, a linear guide 75, and an elastic body 80.
  • the bit T is a type of turning tool.
  • the bit T turns the workpiece W by being pressed against the rotating workpiece W.
  • the cutting direction of the bit T into the workpiece W will be referred to as the "positive Y-axis direction” below, and the opposite direction will be referred to as the "negative Y-axis direction”.
  • the cutting direction is the direction in which the bit T is pressed into the workpiece W, and is perpendicular to the surface of the workpiece W.
  • the positive Y-axis direction and the negative Y-axis direction it will simply be referred to as the "Y-axis direction”.
  • the Y-axis direction is perpendicular to both the rotation axis of the turret 33 and the axial direction of the workpiece spindle 22 described below.
  • the direction parallel to the rotation axis of the turret 33 is also referred to as the "Z-axis direction.”
  • the Z-axis direction is perpendicular to the Y-axis direction.
  • the direction perpendicular to both the Z-axis direction and the Y-axis direction is also referred to as the "X-axis direction.”
  • the mounting part 60 is a part of the tool unit 100, and is configured to be mountable to the turret 33.
  • one or more parts that are immovable relative to the turret 33 are referred to as the mounting part 60.
  • the mounting part 60 may be composed of one part or multiple parts. The mounting part 60 is fixed to the turret 33 by being inserted into the turret 33.
  • the gripping portion 70 is a part of the tool unit 100 and is configured to be able to grip the bit T.
  • one or more parts configured to be able to move relative to the mounting portion 60 are referred to as the gripping portion 70.
  • the gripping portion 70 may be configured as one part or as multiple parts.
  • the tool unit 100 turns the workpiece W by pressing the bit T gripped by the gripping portion 70 against the rotating workpiece W.
  • the linear guide 75 is a mechanism for guiding the gripping part 70 so that the gripping part 70 can move relative to the mounting part 60 in a direction parallel to the cutting direction of the bit T into the workpiece W (i.e., the Y-axis direction).
  • the linear guide 75 is a mechanism for restricting the relative movement direction of the gripping part 70 with respect to the mounting part 60 in the Y-axis direction.
  • the linear guide 75 may be provided in the mounting part 60 or in the gripping part 70. In other words, the linear guide 75 may be provided between the mounting part 60 and the gripping part 70.
  • the elastic body 80 is provided in the tool unit 100 so as to press the gripping part 70 to the positive side in the Y-axis direction.
  • the greater the reaction force that the gripping part 70 receives from the workpiece W during turning of the workpiece W the more the elastic body 80 contracts, and the gripping part 70 moves to the negative side in the Y-axis direction relative to the mounting part 60.
  • the force with which the cutting tool T cuts into the workpiece W is less likely to fluctuate, and variation in the depth of the groove formed on the workpiece surface is reduced.
  • the elastic body 80 can be disposed at any position within the tool unit 100 as long as it is capable of pressing the grip portion 70 in the positive Y-axis direction.
  • the elastic body 80 is disposed within the tool unit 100 so as to press the grip portion 70 in the positive Y-axis direction and to press the mounting portion 60 in the negative Y-axis direction.
  • the elastic body 80 is disposed between the mounting portion 60 and the grip portion 70, and is disposed within the tool unit 100 so as to separate the mounting portion 60 from the grip portion 70.
  • the elastic body 80 may be provided between the turret 33 and the mounting part 60. Even in such a case, the reaction force that the tool unit 100 receives from the workpiece W is absorbed by the elastic body 80, and the force with which the cutting tool T cuts into the workpiece W is less likely to fluctuate. As a result, the variation in the depth of the groove formed in the workpiece surface is reduced.
  • Fig. 3 is a diagram showing a state in which a tool unit 100X according to a comparative example is turning a workpiece W from the X-axis direction.
  • Fig. 4 is a diagram showing a state in which the above-mentioned tool unit 100 is turning a workpiece W from the X-axis direction.
  • a cylindrical and long workpiece W is held by the workpiece spindle 22 and the tailstock 25.
  • the work spindle 22 is supported by the above-mentioned headstock 21 (see FIG. 1) so that it can rotate around the Z-axis direction.
  • the work spindle 22 is provided with a chuck mechanism 23.
  • the chuck mechanism 23 is a mechanism for gripping one end of the workpiece W. When the chuck mechanism 23 grips the workpiece W, the workpiece W is fixed to the work spindle 22.
  • the tailstock 25 (not shown in FIG. 1) is provided in the machine tool 10 so as to face the workpiece spindle 22. As a result, the tailstock 25 supports the workpiece W from the side opposite the workpiece spindle 22. The tailstock 25 is configured to support the center of rotation of the workpiece W.
  • the workpiece W is composed of a base material WI and a surface layer WS.
  • the surface layer WS is a coating layer formed on the outer peripheral surface of the base material WI.
  • the surface layer WS is a plating applied to the base material WI.
  • the thickness of the surface layer WS is, for example, 100 ⁇ m or less.
  • the depth of the groove formed in the surface layer WS can vary due to various factors. Such factors include, for example, runout of the chuck mechanism 23, wear of the cutting tool T, runout of the cylinder (not shown), and unevenness of the surface layer WS.
  • the above-mentioned tool unit 100 is not affected by these factors and can suppress variation in the depth of the grooves formed.
  • FIGS. 3 and 4 show the tool units 100 and 100X being driven in the Z-axis direction while turning the rotating workpiece W. As a result, a spiral groove is formed on the surface of the workpiece.
  • the tool unit 100X When the tool unit 100X according to the conventional example moves in the Z-axis direction while maintaining its position in the Y-axis direction, the workpiece W is cut deeper as it moves in the Z-axis direction. As a result, in the example of Figure 3, the tool unit 100X cuts not only the surface layer WS but also the base material WI.
  • the above-mentioned elastic body 80 absorbs the reaction force received from the workpiece W.
  • the mounting part 60 moves to the negative side in the Y-axis direction. This makes it difficult for the amount of cutting into the workpiece W to vary, even if the reaction force received by the tool unit 100 from the workpiece W during turning varies.
  • the tool unit 100 can reduce variation in the depth of the grooves formed on the workpiece surface, and can form grooves only in the surface layer WS.
  • the turning application of the tool unit 100 is not limited to a workpiece W having a surface layer WS.
  • the tool unit 100 can also be used in turning processes such as forming grooves on the surface of a workpiece to prevent slipping.
  • Figure 5 is a plan view showing the tool unit 100 from one side in the X-axis direction.
  • Figure 6 is a rear view showing the tool unit 100 from the other side in the X-axis direction.
  • Figure 7 is a bottom view showing the tool unit 100 from the negative side in the Y-axis direction.
  • Figure 8 is a cross-sectional view of the tool unit 100 taken along line VIII-VIII shown in Figures 5 to 7.
  • the linear guide 75 is provided on the mounting part 60 or the gripping part 70, and guides the gripping part 70 so that it can move in the Y-axis direction relative to the mounting part 60.
  • the linear guide 75 is composed of a rail and a carriage that slides on the rail.
  • the rail is a component that is attached to one of the mounting part 60 and the gripping part 70
  • the carriage is a component that is attached to the other of the mounting part 60 and the gripping part 70.
  • the rail is provided to extend in the Y-axis direction.
  • the carriage is attached to move on the rail. This allows the gripping part 70 to move relative to the mounting part 60 in the Y-axis direction.
  • rolling bodies such as balls may be provided between the rail and the carriage.
  • the linear guide 75 is also provided with stoppers to limit the range of movement of the gripping part 70 in the Y-axis direction to within a certain range.
  • stoppers typically, two stoppers are provided on the linear guide 75. One stopper limits the movement of the gripping part 70 on the positive side of the Y-axis direction, and the other stopper limits the movement of the gripping part 70 on the negative side of the Y-axis direction.
  • the stopper for limiting the range of movement of the gripping part 70 in the Y-axis direction to a certain range does not necessarily have to be provided on the linear guide 75.
  • the stopper may be provided on the mounting part 60 or the gripping part 70.
  • the elastic body 80 is provided in the tool unit 100 so as to be expandable and contractible in the Y-axis direction, and is configured to press the mounting part 60 to the negative side in the Y-axis direction and press the gripping part 70 to the positive side in the Y-axis direction.
  • the elastic body 80 functions as a buffer between the mounting part 60 and the gripping part 70, and absorbs the force that the gripping part 70 receives from the workpiece W when the workpiece W is turned.
  • the elastic body 80 is housed in a housing portion 82.
  • the housing portion 82 is a component that constitutes the mounting portion 60.
  • the housing portion 82 is configured integrally with the mounting portion 60 and is configured to work in conjunction with the mounting portion 60.
  • a pressed portion 77 is fixed to the gripping portion 70.
  • the pressed portion 77 is a component that constitutes the gripping portion 70.
  • the pressed portion 77 is configured integrally with the gripping portion 70 and is configured to move in conjunction with the gripping portion 70.
  • one end of the elastic body 80 contacts the pressed portion 77, and the other end of the elastic body 80 contacts the housing portion 82.
  • the elastic body 80 presses the gripping portion 70 in the positive direction of the Y axis via the pressed portion 77, and presses the mounting portion 60 in the negative direction of the Y axis via the housing portion 82.
  • the type of elastic body 80 is arbitrary.
  • the elastic body 80 may be a spring, rubber, or other elastic member that can expand and contract when subjected to an external force during turning of the workpiece W.
  • rollers 90A, 90B Next, the rollers 90A, 90B provided inside the tool unit 100 will be described.
  • rollers 90A, 90B (first and second rollers) are provided in the gripping portion 70 so as to sandwich the bit T. Below, at least one of the rollers 90A, 90B will also be referred to as roller 90.
  • the rollers 90 are provided on the underside of the gripping portion 70 on the positive side in the Y-axis direction.
  • the rollers 90 are also provided on the gripping portion 70 so that their rotational axes are perpendicular to the Y-axis direction.
  • the rotational axis of the rollers 90 is parallel or approximately parallel to the rotational axis of the workpiece W.
  • the roller 90 is configured so that its position in the Y-axis direction can be adjusted. That is, the position of the roller 90 in the Y-axis direction can be adjusted relative to the gripping portion 70. This allows the operator to adjust the position of the roller 90 in the Y-axis direction to match the manner in which the workpiece W is being turned.
  • Any mechanism can be used to adjust the position of the roller 90.
  • a mechanism for sandwiching a shim between the gripper 70 and the roller 90 is provided on the gripper 70 or the roller 90.
  • An operator can adjust the position of the roller 90 in the Y-axis direction by adjusting the thickness of the shim or the number of shims sandwiched by the mechanism.
  • roller 90A is configured so that its position in the Y-axis direction can be adjusted.
  • roller 90B is configured so that its position in the Y-axis direction cannot be adjusted.
  • roller 90A is configured so that its position in the Y-axis direction cannot be adjusted.
  • roller 90B is configured so that its position in the Y-axis direction can be adjusted.
  • both roller 90A and roller 90B are configured so that their positions in the Y-axis direction can be adjusted.
  • the number of rollers 90 provided in the tool unit 100 is not limited to two.
  • the number of rollers 90 provided in the tool unit 100 may be one, or three or more.
  • Fig. 9 is a diagram showing an example of the drive mechanism of the machine tool 10.
  • the machine tool 10 includes a headstock 21, a tool rest 31, a control unit 50, and drive units 110 and 120.
  • the control unit 50 controls various devices within the machine tool 10.
  • the device configuration of the control unit 50 is arbitrary.
  • the control unit 50 may be configured as a single control unit, or may be configured as multiple control units.
  • the control unit 50 is a CNC (Computer Numerical Control).
  • the control unit 50 controls the drive units 120 and 130 according to a pre-designed machining program to machine the workpiece.
  • the drive unit 120 is a drive mechanism for driving the headstock 21 and the work spindle 22.
  • the device configuration of the drive unit 120 is arbitrary.
  • the drive unit 120 may be configured as a single drive unit, or may be configured as multiple drive units.
  • the drive unit 120 is configured as motor drivers 121C, 121Z and motors 122C, 122Z.
  • the motor driver 121C receives a target value for the rotation speed of the work spindle 22 centered on the Z-axis direction, and outputs a current corresponding to the target value to the motor 122C. In this way, the motor driver 121C controls the rotation speed of the work spindle 22 centered on the Z-axis direction.
  • the motor 122C may be an AC motor, a stepping motor, a servo motor, or any other type of motor.
  • the motor driver 121Z receives a target value for the position of the headstock 21 in the Z-axis direction, and outputs a current corresponding to the target value to the motor 122Z. In this way, the motor driver 121Z controls the position of the headstock 21 in the Z-axis direction.
  • the motor 122Z may be an AC motor, a stepping motor, a servo motor, or any other type of motor.
  • the drive unit 130 is a drive mechanism for driving the tool rest 31 and the turret 33.
  • the device configuration of the drive unit 130 is arbitrary.
  • the drive unit 130 may be configured as a single drive unit, or may be configured as multiple drive units.
  • the drive unit 130 is configured as motor drivers 131C, 131Y, and 131Z, and motors 132C, 132Y, and 132Z.
  • the motor driver 131C receives a target value for the rotation angle of the turret 33 about the Z-axis direction, and outputs a current corresponding to the target value to the motor 132C. In this way, the motor driver 131C controls the rotation angle of the turret 33 about the Z-axis direction as the center of rotation.
  • the motor 132C may be an AC motor, a stepping motor, a servo motor, or any other type of motor.
  • the motor driver 131Y receives a target value for the position of the tool post 31 in the Y-axis direction, and outputs a current corresponding to the target value to the motor 132Y. In this way, the motor driver 131Y controls the position of the tool post 31 in the Y-axis direction.
  • the motor 132Y may be an AC motor, a stepping motor, a servo motor, or any other type of motor.
  • the motor driver 131Z receives a target value for the position of the tool post 31 in the Z-axis direction, and outputs a current corresponding to the target value to the motor 132Z. In this way, the motor driver 131Z controls the position of the tool post 31 in the Z-axis direction.
  • the motor 132Z may be an AC motor, a stepping motor, a servo motor, or any other type of motor.
  • the tool unit 100 can be attached to any tool holding part in the machine tool 10.
  • the tool holding part include a tool spindle.
  • FIG. 10 is a diagram showing an example of the internal structure of the machine tool 10A.
  • Machine tool 10A is a multi-tasking machine equipped with a turning function that processes a workpiece by bringing a tool into contact with the rotating workpiece, and a milling function that processes a workpiece by bringing a rotating tool into contact with the workpiece.
  • the machine tool 10A as a multi-tasking machine has, for example, a bed 11, a work spindle 22, a tailstock 25, a tool rest 31, and a tool spindle 95.
  • the bed 11 is a base member for supporting various devices provided within the machine tool 10A.
  • the bed 11 supports the work spindle 22, the tailstock 25, the tool spindle 95, and the tool rest 31.
  • the bed 11 is installed on the floor of a factory or the like.
  • the bed 11 is made of a metal such as cast iron.
  • the work spindle 22 is configured to be rotatable while holding the workpiece W. More specifically, the work spindle 22 is provided with a chuck mechanism 23.
  • the chuck mechanism 23 is a mechanism for fixing the workpiece W to the work spindle 22.
  • the work spindle 22 is configured to be rotatable about an axis AX1 that is aligned with the axial direction of the work spindle 22.
  • the tailstock 25 is configured to be movable in the Z-axis direction by various driving mechanisms such as a motor, and supports the workpiece W from the side opposite the workpiece spindle 22.
  • the tailstock 25 is also configured to be rotatable about the axis AX2.
  • the axes AX1 and AX2 are coaxial.
  • the tool rest 31 has a turret 152.
  • the turret 152 is configured to be rotatable around an axis AX3 that is parallel to the Z-axis direction.
  • the turret 152 holds multiple tools spaced apart in the circumferential direction around the axis AX3.
  • the tool rest 31 is also configured to be movable in the X-axis and Y-axis directions by various driving mechanisms such as motors.
  • the tool rest 31 performs turning by bringing a fixed tool held by the turret 152 into contact with the workpiece W that is rotated by the workpiece spindle 22.
  • the tool spindle 95 is located at a higher position than the work spindle 22 and the tailstock 25.
  • the tool spindle 95 is configured to be rotatable while holding a tool TA.
  • the tool spindle 95 performs milling by bringing the rotating tool TA into contact with a workpiece W fixed to the workpiece spindle 22.
  • the tool spindle 95 performs turning by pressing the tool TA against the rotating workpiece W.
  • the above-mentioned tool unit 100 can also be attached to such a tool spindle 95.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Turning (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Abstract

A tool unit (100) having a cutting tool capable of forming a cut into a rotating workpiece is provided with: a mounting part (60) configured to be mountable on a tool holding part in a machine tool; a gripping part (70) for gripping the cutting tool; a linear guide (75) for guiding the gripping part (70) so that the gripping part (70) can move relative to the mounting part (60) in a direction parallel to the direction in which the cutting tool forms the cut into the workpiece; and an elastic body provided in the tool unit (100) so as to press the gripping part (70) in the cutting direction.

Description

工具ユニットおよび工作機械Tool units and machine tools

 本開示は、工具ユニットおよび工作機械に関する。 This disclosure relates to a tool unit and a machine tool.

 被削材であるワークの表面に均一な深さの溝を形成するための技術が望まれている。当該技術に関し、特開2011-173191号公報(特許文献1)は、光学フィルムの製造に利用されるロール金型の製造方法を開示している。 There is a demand for technology to form grooves of uniform depth on the surface of a workpiece, which is a material to be cut. With regard to this technology, JP 2011-173191 A (Patent Document 1) discloses a method for manufacturing a roll mold used in the manufacture of optical films.

 当該製造方法は、「バイトを備えた旋盤装置を準備する工程と、ロールを旋盤装置に取り付ける工程と、旋盤加工により生じるバイトの磨耗量に応じて設定される切り込み量に基づいて、旋盤加工により、ロールの表面に、ロールの軸方向に配列された複数の溝を形成する工程」とを備える(段落[0009]参照)。当該製造方法においては、ロールに対する切り込み量がバイトの磨耗量に応じて設定されるため、ロールに形成される各溝の深さのばらつきが抑えられる。 The manufacturing method includes the steps of "preparing a lathe equipped with a cutting tool, mounting the roll on the lathe, and forming a plurality of grooves arranged in the axial direction of the roll on the surface of the roll by lathe processing, based on the amount of cut that is set according to the amount of wear on the cutting tool caused by the lathe processing" (see paragraph [0009]). In this manufacturing method, the amount of cut into the roll is set according to the amount of wear on the cutting tool, so that variation in the depth of each groove formed in the roll is reduced.

特開2011-173191号公報JP 2011-173191 A

 ワーク表面に形成される溝の深さは、バイトの摩耗量だけでなく様々な要因で変動する。したがって、ワーク表面に形成する溝の深さのばらつきを従来とは異なる方法で抑えることが可能な技術が望まれている。 The depth of the groove formed on the workpiece surface varies due to a variety of factors, not just the amount of wear on the bit. Therefore, there is a demand for technology that can reduce the variation in the depth of the grooves formed on the workpiece surface in a way that differs from conventional methods.

 本開示の一例では、回転中のワークに対して切り込みを入れることが可能なバイトを有する工具ユニットが提供される。は、工作機械内の工具保持部に対して装着可能に構成される装着部と、上記バイトを把持するための把持部と、上記ワークへの上記バイトの切り込み方向と平行な方向に上記把持部が上記装着部に対して相対的に移動可能なように上記把持部を案内するためのリニアガイドと、上記把持部を上記切り込み方向に押圧するように上記工具ユニットに設けられている弾性体とを備える。 In one example of the present disclosure, a tool unit having a cutting tool capable of cutting a rotating workpiece is provided. The tool unit includes an attachment section configured to be attached to a tool holder in a machine tool, a gripping section for gripping the cutting tool, a linear guide for guiding the gripping section so that the gripping section can move relatively to the attachment section in a direction parallel to the cutting direction of the cutting tool into the workpiece, and an elastic body provided on the tool unit to press the gripping section in the cutting direction.

 本開示の一例では、上記工具ユニットは、さらに、上記バイトを挟むように上記把持部に設けられている第1,第2ローラーを備える。上記第1,第2ローラーの各々は、回転軸が上記切り込み方向と直交するように上記把持部に設けられている。 In one example of the present disclosure, the tool unit further includes first and second rollers that are provided on the gripping portion so as to sandwich the tool bit. Each of the first and second rollers is provided on the gripping portion so that its rotation axis is perpendicular to the cutting direction.

 本開示の一例では、上記第1,第2ローラーの少なくとも一方は、上記切り込み方向における位置を調整可能に構成されている。 In one example of the present disclosure, at least one of the first and second rollers is configured so that its position in the cutting direction can be adjusted.

 本開示の一例では、上記第1ローラーは、上記切り込み方向における位置を調整可能に構成されおり、上記第2ローラーは、上記切り込み方向における位置を調整不可能に構成されている。 In one example of the present disclosure, the first roller is configured so that its position in the cutting direction can be adjusted, and the second roller is configured so that its position in the cutting direction cannot be adjusted.

 本開示の一例では、上記弾性体は、さらに、上記装着部を上記切り込み方向とは反対側に押圧するように上記工具ユニットに設けられている。 In one example of the present disclosure, the elastic body is further provided on the tool unit so as to press the mounting portion in the opposite direction to the cutting direction.

 本開示の一例では、上記工具保持部は、タレットである。 In one example of the present disclosure, the tool holder is a turret.

 本開示の一例では、上記工具保持部は、工具主軸である。 In one example of the present disclosure, the tool holder is a tool spindle.

 本開示の他の例では、上記工具ユニットを装着可能に構成される工作機械が提供される。 In another example of the present disclosure, a machine tool is provided that is configured to be able to mount the above-mentioned tool unit.

 本発明の上記および他の目的、特徴、局面および利点は、添付の図面と関連して理解される本発明に関する次の詳細な説明から明らかとなるであろう。 The above and other objects, features, aspects and advantages of the present invention will become apparent from the following detailed description of the present invention taken in conjunction with the accompanying drawings.

工作機械の内部構造の一例を示す斜視図である。FIG. 1 is a perspective view showing an example of an internal structure of a machine tool. 工具ユニットの概要を説明するための図である。FIG. 2 is a diagram for explaining an overview of a tool unit. 比較例に従う工具ユニットがワークを旋削している様子をX軸方向から表わす図である。13 is a diagram showing a state in which a tool unit according to a comparative example is turning a workpiece, as viewed from the X-axis direction. FIG. 実施の形態に従う工具ユニットがワークを旋削している様子をX軸方向から表わす図である。11 is a diagram illustrating a state in which the tool unit according to the embodiment is turning a workpiece, as viewed from the X-axis direction. FIG. X軸方向負側から工具ユニットを示す平面図である。FIG. 4 is a plan view showing the tool unit from the negative side in the X-axis direction. X軸方向正側から工具ユニットを示す背面図である。FIG. 4 is a rear view showing the tool unit from the positive side in the X-axis direction. Y軸方向負側から工具ユニットを示す底面図である。FIG. 4 is a bottom view showing the tool unit from the negative side in the Y axis direction. 図5~図7に示されるVIII-VIII線に沿う工具ユニットの断面図である。8 is a cross-sectional view of the tool unit taken along line VIII-VIII shown in FIGS. 5 to 7. FIG. 工作機械の駆動機構の一例を示す図である。FIG. 2 is a diagram illustrating an example of a drive mechanism of a machine tool. 変形例に従う工作機械の内部構造の一例を示す図である。FIG. 13 is a diagram showing an example of an internal structure of a machine tool according to a modified example.

 以下、図面を参照しつつ、本発明に従う各実施の形態について説明する。以下の説明では、同一の部品および構成要素には同一の符号を付してある。それらの名称および機能も同じである。したがって、これらについての詳細な説明は繰り返さない。なお、以下で説明される各実施の形態および各変形例は、適宜選択的に組み合わされてもよい。 Below, each embodiment of the present invention will be described with reference to the drawings. In the following description, the same parts and components are given the same reference numerals. Their names and functions are also the same. Therefore, detailed descriptions thereof will not be repeated. Note that each embodiment and each modified example described below may be combined selectively as appropriate.

 <A.工作機械10>
 まず、図1を参照して、実施の形態に従う工作機械10について説明する。図1は、工作機械10の内部構造の一例を示す斜視図である。
<A. Machine tools 10>
First, a machine tool 10 according to an embodiment will be described with reference to Fig. 1. Fig. 1 is a perspective view showing an example of the internal structure of machine tool 10.

 本明細書でいう「工作機械」とは、ワークの旋削機能を備えた種々の装置を包含する概念である。工作機械は、旋盤であってもよいし、その他の旋削機械であってもよい。あるいは、工作機械は、旋削機能を備えたマシニングセンタであってもよい。あるいは、工作機械は、研削機械、複合加工機、5軸加工機などであってもよい。また、工作機械は、除去加工のみを行うものに限られず、除去加工に加えて付加加工を行うものであってもよい。 The term "machine tool" as used in this specification is a concept that includes various devices that have the function of turning a workpiece. The machine tool may be a lathe or other turning machine. Alternatively, the machine tool may be a machining center with a turning function. Alternatively, the machine tool may be a grinding machine, a multi-tasking machine, a five-axis machine, etc. Furthermore, the machine tool is not limited to those that perform only removal processing, but may also be those that perform additional processing in addition to removal processing.

 図1には、旋盤としての工作機械10が示されている。当該工作機械10は、回転するワークに対して工具を接触させることでワークを旋削する。工作機械10は、たとえば、ベッド11と、主軸台21と、刃物台31とを有する。 FIG. 1 shows a machine tool 10 as a lathe. The machine tool 10 turns a workpiece by bringing a tool into contact with the rotating workpiece. The machine tool 10 has, for example, a bed 11, a headstock 21, and a tool rest 31.

 ベッド11は、主軸台21および刃物台31などを支持するためのベース部材であり、工場などの床面上に設置される。ベッド11は、鋳鉄などの金属から形成されている。 The bed 11 is a base member for supporting the headstock 21 and tool rest 31, and is installed on the floor of a factory or the like. The bed 11 is made of a metal such as cast iron.

 主軸台21は、ベッド11に取り付けられている。主軸台21は、後述のワーク主軸22(図3参照)を有する。ワーク主軸22は、水平方向と平行な軸AX0を中心に回転駆動する。ワーク主軸22の先端には、ワークを把持可能に構成されているチャック機構が設けられている。チャック機構に把持されたワークは、ワーク主軸22の回転駆動に伴って、軸AX0を中心に回転する。 The headstock 21 is attached to the bed 11. The headstock 21 has a work spindle 22 (see FIG. 3) which will be described later. The work spindle 22 is driven to rotate around an axis AX0 which is parallel to the horizontal direction. A chuck mechanism configured to be able to grip a workpiece is provided at the tip of the work spindle 22. The workpiece gripped by the chuck mechanism rotates around the axis AX0 as the work spindle 22 is driven to rotate.

 刃物台31は、タレット型刃物台である。刃物台31は、サドル16および横送り台(図示しない)を介して、ベッド11に取り付けられている。サドル16は、各種の送り機構や案内機構、サーボモータなどによって、水平方向と平行な軸AX1に沿って移動可能に構成される。横送り台は、軸AX0および軸AX1の両方に直交する方向に沿って移動可能に構成される。 The tool rest 31 is a turret type tool rest. The tool rest 31 is attached to the bed 11 via a saddle 16 and a cross slide (not shown). The saddle 16 is configured to be movable along an axis AX1 that is parallel to the horizontal direction by various feed mechanisms, guide mechanisms, servo motors, etc. The cross slide is configured to be movable along a direction perpendicular to both the axis AX0 and the axis AX1.

 刃物台31は、刃物台ベース32と、タレット33とを有する。刃物台ベース32には、タレット33を旋回駆動するためのモータなどが搭載されている。 The tool rest 31 has a tool rest base 32 and a turret 33. The tool rest base 32 is equipped with a motor for rotating the turret 33, etc.

 タレット33は、刃物台ベース32から、軸AX1の軸方向において主軸台21に近接する方向に突出するように設けられている。タレット33は、軸AX1の軸方向が厚み方向となる円盤形状を有する。 The turret 33 is provided so as to protrude from the tool rest base 32 in the axial direction of the axis AX1 toward the headstock 21. The turret 33 has a disk shape with its thickness direction being in the axial direction of the axis AX1.

 タレット33は、旋回部33Aと、支持部33Bとで構成されている。旋回部33Aは、軸AX1を回転中心として旋回可能に構成される。支持部33Bは、刃物台ベース32に固定されており、旋回部33Aが軸AX1を回転中心として旋回可能なように旋回部33Aを支持する。 The turret 33 is composed of a rotating part 33A and a support part 33B. The rotating part 33A is configured to be rotatable around the axis AX1. The support part 33B is fixed to the tool rest base 32 and supports the rotating part 33A so that the rotating part 33A can rotate around the axis AX1.

 タレット33には、複数の工具ホルダー40が装着され得る。各工具ホルダー40は、ボルトを用いてタレット33に締結されている。また、各工具ホルダー40は、軸AX1を中心とする周方向に並んで設けられており、工具を保持可能に構成されている。 A number of tool holders 40 can be attached to the turret 33. Each tool holder 40 is fastened to the turret 33 using a bolt. In addition, each tool holder 40 is arranged in a line in the circumferential direction around the axis AX1, and is configured to be able to hold a tool.

 <B.工具ユニット100の概要>
 次に、図2を参照して、上述の工作機械10で用いられる工具ユニット100について説明する。図2は、実施の形態に従う工具ユニット100の概要を説明するための図である。
<B. Overview of the tool unit 100>
Next, a tool unit 100 used in the above-described machine tool 10 will be described with reference to Fig. 2. Fig. 2 is a diagram for explaining an overview of the tool unit 100 according to an embodiment.

 図2には、上述のタレット33と、工具ユニット100と、被削材であるワークWとが側面方向から示されている。工具ユニット100は、バイトTと、装着部60と、把持部70と、リニアガイド75と、弾性体80とを有する。 In FIG. 2, the above-mentioned turret 33, the tool unit 100, and the workpiece W, which is the material to be cut, are shown from the side. The tool unit 100 has a cutting tool T, an attachment part 60, a gripping part 70, a linear guide 75, and an elastic body 80.

 バイトTは、旋削工具の一種である。バイトTは、回転中のワークWに対して押し当てられることでワークWを旋削する。 The bit T is a type of turning tool. The bit T turns the workpiece W by being pressed against the rotating workpiece W.

 以下では、説明の便宜のために、バイトTによるワークWの切り込み方向を「Y軸方向正側」とも言い、当該切り込み方向の反対方向を「Y軸方向負側」とも言う。切込み方向とは、バイトTをワークWに押し込む方向であり、ワークWの表面に垂直な方向である。また、Y軸方向正側およびY軸方向負側を特に区別しない場合には、単に「Y軸方向」とも言う。典型的には、Y軸方向は、タレット33の回転軸と、後述のワーク主軸22の軸方向との両方に直交する方向である。 For ease of explanation, the cutting direction of the bit T into the workpiece W will be referred to as the "positive Y-axis direction" below, and the opposite direction will be referred to as the "negative Y-axis direction". The cutting direction is the direction in which the bit T is pressed into the workpiece W, and is perpendicular to the surface of the workpiece W. In addition, when there is no particular distinction between the positive Y-axis direction and the negative Y-axis direction, it will simply be referred to as the "Y-axis direction". Typically, the Y-axis direction is perpendicular to both the rotation axis of the turret 33 and the axial direction of the workpiece spindle 22 described below.

 また、タレット33の回転軸に平行な方向を「Z軸方向」とも言う。Z軸方向は、Y軸方向に直交する。また、Z軸方向とY軸方向との両方に直交する方向を「X軸方向」とも称する。 The direction parallel to the rotation axis of the turret 33 is also referred to as the "Z-axis direction." The Z-axis direction is perpendicular to the Y-axis direction. The direction perpendicular to both the Z-axis direction and the Y-axis direction is also referred to as the "X-axis direction."

 装着部60は、工具ユニット100の部品であり、タレット33に対して装着可能に構成される。本明細書では、タレット33に対して不動な1つ以上の部品を装着部60と称する。装着部60は、1つの部品で構成されてもうよいし、複数の部品で構成されてもよい。装着部60は、タレット33に挿入されることでタレット33に対して固定される。 The mounting part 60 is a part of the tool unit 100, and is configured to be mountable to the turret 33. In this specification, one or more parts that are immovable relative to the turret 33 are referred to as the mounting part 60. The mounting part 60 may be composed of one part or multiple parts. The mounting part 60 is fixed to the turret 33 by being inserted into the turret 33.

 把持部70は、工具ユニット100の部品であり、バイトTを把持可能に構成される。本明細書では、装着部60と相対的に移動可能に構成される1つ以上の部品を把持部70と称する。把持部70は、1つの部品で構成されてもうよいし、複数の部品で構成されてもよい。工具ユニット100は、把持部70に把持されるバイトTを回転中のワークWに押し当てることでワークWを旋削する。 The gripping portion 70 is a part of the tool unit 100 and is configured to be able to grip the bit T. In this specification, one or more parts configured to be able to move relative to the mounting portion 60 are referred to as the gripping portion 70. The gripping portion 70 may be configured as one part or as multiple parts. The tool unit 100 turns the workpiece W by pressing the bit T gripped by the gripping portion 70 against the rotating workpiece W.

 リニアガイド75は、ワークWへのバイトTの切り込み方向と平行な方向(すなわち、Y軸方向)において把持部70が装着部60に対して相対的に移動可能なように把持部70を案内するための機構である。異なる言い方をすれば、リニアガイド75は、装着部60に対する把持部70の相対的な移動方向をY軸方向に制限するための機構である。なお、リニアガイド75は、装着部60に設けられてもよいし、把持部70に設けられてもよい。すなわち、リニアガイド75は、装着部60と把持部70との間に設けられるものであればよい。 The linear guide 75 is a mechanism for guiding the gripping part 70 so that the gripping part 70 can move relative to the mounting part 60 in a direction parallel to the cutting direction of the bit T into the workpiece W (i.e., the Y-axis direction). In other words, the linear guide 75 is a mechanism for restricting the relative movement direction of the gripping part 70 with respect to the mounting part 60 in the Y-axis direction. The linear guide 75 may be provided in the mounting part 60 or in the gripping part 70. In other words, the linear guide 75 may be provided between the mounting part 60 and the gripping part 70.

 弾性体80は、Y軸方向正側に把持部70を押圧するように工具ユニット100内に設けられている。これにより、ワークWの旋削中に把持部70がワークWから受ける反力が大きいほど弾性体80が縮み、把持部70は、装着部60に対してY軸方向負側に移動する。その結果、バイトTがワークWを切り込む力が変動しにくくなり、ワーク表面に形成する溝の深さのばらつきが抑えられる。 The elastic body 80 is provided in the tool unit 100 so as to press the gripping part 70 to the positive side in the Y-axis direction. As a result, the greater the reaction force that the gripping part 70 receives from the workpiece W during turning of the workpiece W, the more the elastic body 80 contracts, and the gripping part 70 moves to the negative side in the Y-axis direction relative to the mounting part 60. As a result, the force with which the cutting tool T cuts into the workpiece W is less likely to fluctuate, and variation in the depth of the groove formed on the workpiece surface is reduced.

 なお、弾性体80は、Y軸方向正側に把持部70を押圧可能な位置であれば、工具ユニット100内の任意の位置に配置され得る。図2の例では、弾性体80は、Y軸方向正側に把持部70を押圧するとともに、Y軸方向負側に装着部60を押圧するように工具ユニット100内に設けられている。異なる言い方をすれば、弾性体80は、装着部60と把持部70との間に設けられ、装着部60と把持部70とを離間するように工具ユニット100内に設けられている。 The elastic body 80 can be disposed at any position within the tool unit 100 as long as it is capable of pressing the grip portion 70 in the positive Y-axis direction. In the example of FIG. 2, the elastic body 80 is disposed within the tool unit 100 so as to press the grip portion 70 in the positive Y-axis direction and to press the mounting portion 60 in the negative Y-axis direction. In other words, the elastic body 80 is disposed between the mounting portion 60 and the grip portion 70, and is disposed within the tool unit 100 so as to separate the mounting portion 60 from the grip portion 70.

 他の例として、弾性体80は、タレット33と装着部60との間に設けられてもよい。このような場合であっても、工具ユニット100がワークWから受ける反力が弾性体80で吸収され、バイトTがワークWを切り込む力が変動しにくくなる。結果として、ワーク表面に形成する溝の深さのばらつきが抑えられる。 As another example, the elastic body 80 may be provided between the turret 33 and the mounting part 60. Even in such a case, the reaction force that the tool unit 100 receives from the workpiece W is absorbed by the elastic body 80, and the force with which the cutting tool T cuts into the workpiece W is less likely to fluctuate. As a result, the variation in the depth of the groove formed in the workpiece surface is reduced.

 <C.利点>
 次に、図3および図4を参照して、上述の工具ユニット100の利点について説明する。図3は、比較例に従う工具ユニット100XがワークWを旋削している様子をX軸方向から表わす図である。図4は、上述の工具ユニット100がワークWを旋削している様子をX軸方向から表わす図である。
C. Advantages
Next, advantages of the above-mentioned tool unit 100 will be described with reference to Fig. 3 and Fig. 4. Fig. 3 is a diagram showing a state in which a tool unit 100X according to a comparative example is turning a workpiece W from the X-axis direction. Fig. 4 is a diagram showing a state in which the above-mentioned tool unit 100 is turning a workpiece W from the X-axis direction.

 図3および図4の例では、円筒形かつ長尺状のワークWが、ワーク主軸22と心押し台25とによって保持されている。 In the example shown in Figures 3 and 4, a cylindrical and long workpiece W is held by the workpiece spindle 22 and the tailstock 25.

 ワーク主軸22は、Z軸方向を中心として回転可能なように上述の主軸台21(図1参照)に支持されている。ワーク主軸22には、チャック機構23が設けられている。チャック機構23は、ワークWの一端を把持するための機構である。チャック機構23がワークWを把持することで、ワークWは、ワーク主軸22に固定される。 The work spindle 22 is supported by the above-mentioned headstock 21 (see FIG. 1) so that it can rotate around the Z-axis direction. The work spindle 22 is provided with a chuck mechanism 23. The chuck mechanism 23 is a mechanism for gripping one end of the workpiece W. When the chuck mechanism 23 grips the workpiece W, the workpiece W is fixed to the work spindle 22.

 心押し台25(図1には不示図)は、ワーク主軸22と対向するように工作機械10内に設けられている。これにより、心押し台25は、ワーク主軸22とは反対側からワークWを支持する。心押し台25は、ワークWの回転中心を支持するように構成される。 The tailstock 25 (not shown in FIG. 1) is provided in the machine tool 10 so as to face the workpiece spindle 22. As a result, the tailstock 25 supports the workpiece W from the side opposite the workpiece spindle 22. The tailstock 25 is configured to support the center of rotation of the workpiece W.

 ワークWは、母材WIと、表面層WSとで構成されている。表面層WSは、母材WIの外周面上に形成されるコーティング層である。一例として、表面層WSは、母材WIに塗装されるメッキである。表面層WSの厚みは、たとえば、100μm以下である。 The workpiece W is composed of a base material WI and a surface layer WS. The surface layer WS is a coating layer formed on the outer peripheral surface of the base material WI. As an example, the surface layer WS is a plating applied to the base material WI. The thickness of the surface layer WS is, for example, 100 μm or less.

 上記のようなワークWに対して、母材WIを傷付けずに、表面層WSにのみ溝を形成したいという旋削加工のニーズがある。表面層WSに形成する溝の深さは、様々な要因で変動する可能性がある。当該要因としては、たとえば、チャック機構23の振れ、バイトTの摩耗、シリンダ(図示しない)の振れ、および表面層WSの凹凸などが挙げられる。上述の工具ユニット100は、これらの要因に影響されずに、形成する溝の深さのばらつきを抑えることができる。 There is a need for turning of the above-mentioned workpiece W to form grooves only in the surface layer WS without damaging the base material WI. The depth of the groove formed in the surface layer WS can vary due to various factors. Such factors include, for example, runout of the chuck mechanism 23, wear of the cutting tool T, runout of the cylinder (not shown), and unevenness of the surface layer WS. The above-mentioned tool unit 100 is not affected by these factors and can suppress variation in the depth of the grooves formed.

 図3および図4を参照して、当該ばらつきが抑えられている例を説明する。図3および図4の例では、ワーク主軸22および心押し台25の把持箇所が偏心しているため、ワークWは、Z軸方向に対して少し傾いている。なお、説明の便宜のために、図3および図4の例では、Z軸方向に対するワークWの傾きが過剰に表わされている。 An example in which the variation is suppressed will be described with reference to Figures 3 and 4. In the example of Figures 3 and 4, the gripping points of the work spindle 22 and the tailstock 25 are eccentric, so the work W is slightly tilted with respect to the Z-axis direction. Note that for ease of explanation, the tilt of the work W with respect to the Z-axis direction is exaggerated in the example of Figures 3 and 4.

 また、図3および図4の例では、工具ユニット100,100XがZ軸方向に駆動されながら回転中のワークWを旋削している様子が示されている。これにより、らせん状の溝がワーク表面に形成される。 The examples in Figures 3 and 4 show the tool units 100 and 100X being driven in the Z-axis direction while turning the rotating workpiece W. As a result, a spiral groove is formed on the surface of the workpiece.

 従来例に従う工具ユニット100Xは、Y軸方向における位置を維持しながらZ軸方向に移動する場合、Z軸方向への移動に伴ってワークWをより深く旋削することになる。その結果、図3の例では、工具ユニット100Xは、表面層WSだけでなく、母材WIを旋削してしまっている。 When the tool unit 100X according to the conventional example moves in the Z-axis direction while maintaining its position in the Y-axis direction, the workpiece W is cut deeper as it moves in the Z-axis direction. As a result, in the example of Figure 3, the tool unit 100X cuts not only the surface layer WS but also the base material WI.

 一方で、図4に示される工具ユニット100は、Y軸方向における位置を維持しながらZ軸方向に移動する場合であっても、上述の弾性体80がワークWから受ける反力を吸収する。その結果、工具ユニット100がZ軸方向に移動するのに伴って、装着部60は、Y軸方向負側に動く。これにより、工具ユニット100が旋削時にワークWから受ける反力が変動するような場合であっても、ワークWへの切り込み量は変動しにくくなる。その結果、工具ユニット100は、ワーク表面に形成する溝の深さのばらつきを抑えることができ、表面層WSにのみ溝を形成することができる。 On the other hand, even when the tool unit 100 shown in FIG. 4 moves in the Z-axis direction while maintaining its position in the Y-axis direction, the above-mentioned elastic body 80 absorbs the reaction force received from the workpiece W. As a result, as the tool unit 100 moves in the Z-axis direction, the mounting part 60 moves to the negative side in the Y-axis direction. This makes it difficult for the amount of cutting into the workpiece W to vary, even if the reaction force received by the tool unit 100 from the workpiece W during turning varies. As a result, the tool unit 100 can reduce variation in the depth of the grooves formed on the workpiece surface, and can form grooves only in the surface layer WS.

 なお、工具ユニット100による旋削用途は、表面層WSを有するワークWに限定されない。一例として、工具ユニット100は、滑り止めとしての溝をワーク表面に形成するような旋削加工にも応用され得る。 Note that the turning application of the tool unit 100 is not limited to a workpiece W having a surface layer WS. As an example, the tool unit 100 can also be used in turning processes such as forming grooves on the surface of a workpiece to prevent slipping.

 <D.工具ユニット100の詳細>
 次に、図5~図8を参照して、上述の工具ユニット100についてさらに詳細に説明する。図5は、X軸方向の一方側から工具ユニット100を示す平面図である。図6は、X軸方向の他方側から工具ユニット100を示す背面図である。図7は、Y軸方向負側から工具ユニット100を示す底面図である。図8は、図5~図7に示されるVIII-VIII線に沿う工具ユニット100の断面図である。
<D. Details of the Tool Unit 100>
Next, the above-mentioned tool unit 100 will be described in more detail with reference to Figures 5 to 8. Figure 5 is a plan view showing the tool unit 100 from one side in the X-axis direction. Figure 6 is a rear view showing the tool unit 100 from the other side in the X-axis direction. Figure 7 is a bottom view showing the tool unit 100 from the negative side in the Y-axis direction. Figure 8 is a cross-sectional view of the tool unit 100 taken along line VIII-VIII shown in Figures 5 to 7.

 以下では、工具ユニット100の内部に設けられているリニアガイド75と、工具ユニット100の内部に設けられている弾性体80と、工具ユニット100の内部に設けられているローラー90A,90Bとについて順に説明する。 Below, we will explain the linear guide 75 provided inside the tool unit 100, the elastic body 80 provided inside the tool unit 100, and the rollers 90A and 90B provided inside the tool unit 100 in order.

 (D1.リニアガイド75)
 まず、工具ユニット100の内部に設けられているリニアガイド75について説明する。
(D1. Linear guide 75)
First, the linear guide 75 provided inside the tool unit 100 will be described.

 上述のように、リニアガイド75は、装着部60または把持部70に設けられており、装着部60に対してY軸方向に移動可能なように把持部70を案内する。 As described above, the linear guide 75 is provided on the mounting part 60 or the gripping part 70, and guides the gripping part 70 so that it can move in the Y-axis direction relative to the mounting part 60.

 一例として、リニアガイド75は、レールと、当該レール上をスライドするキャリッジとで構成される。レールは装着部60および把持部70の一方に取り付けられる部品であり、キャリッジは装着部60および把持部70の他方に取り付けられる部品である。レールは、Y軸方向に延在するように設けられる。キャリッジは、レール上を移動するように取り付けられる。これにより、把持部70が装着部60に対してY軸方向において相対的に移動可能になる。なお、レールとキャリッジとの間には、ボールなどの転動体が設けられてもよい。 As an example, the linear guide 75 is composed of a rail and a carriage that slides on the rail. The rail is a component that is attached to one of the mounting part 60 and the gripping part 70, and the carriage is a component that is attached to the other of the mounting part 60 and the gripping part 70. The rail is provided to extend in the Y-axis direction. The carriage is attached to move on the rail. This allows the gripping part 70 to move relative to the mounting part 60 in the Y-axis direction. Note that rolling bodies such as balls may be provided between the rail and the carriage.

 また、リニアガイド75には、Y軸方向における把持部70の移動範囲を一定範囲内に制限するためのストッパが設けられている。典型的には、2つのストッパがリニアガイド75に設けられている。一方のストッパはY軸方向正側における把持部70の移動を制限し、他方のストッパはY軸方向負側における把持部70の移動を制限する。 The linear guide 75 is also provided with stoppers to limit the range of movement of the gripping part 70 in the Y-axis direction to within a certain range. Typically, two stoppers are provided on the linear guide 75. One stopper limits the movement of the gripping part 70 on the positive side of the Y-axis direction, and the other stopper limits the movement of the gripping part 70 on the negative side of the Y-axis direction.

 なお、Y軸方向における把持部70の移動範囲を一定範囲内に制限するためのストッパは、必ずしもリニアガイド75に設けられる必要は無い。当該ストッパは、装着部60または把持部70に設けられてもよい。 The stopper for limiting the range of movement of the gripping part 70 in the Y-axis direction to a certain range does not necessarily have to be provided on the linear guide 75. The stopper may be provided on the mounting part 60 or the gripping part 70.

 (D2.弾性体80)
 次に、工具ユニット100の内部に設けられている弾性体80について説明する。
(D2. Elastic body 80)
Next, the elastic body 80 provided inside the tool unit 100 will be described.

 上述のように、弾性体80は、Y軸方向において伸縮可能なように工具ユニット100内に設けられており、Y軸方向負側に装着部60を押圧し、Y軸方向正側に把持部70を押圧するように構成されている。すなわち、弾性体80は、装着部60と把持部70との間の緩衝材として機能し、ワークWの旋削時に把持部70がワークWから受ける力を吸収する。 As described above, the elastic body 80 is provided in the tool unit 100 so as to be expandable and contractible in the Y-axis direction, and is configured to press the mounting part 60 to the negative side in the Y-axis direction and press the gripping part 70 to the positive side in the Y-axis direction. In other words, the elastic body 80 functions as a buffer between the mounting part 60 and the gripping part 70, and absorbs the force that the gripping part 70 receives from the workpiece W when the workpiece W is turned.

 一例として、弾性体80は、収容部82に収容されている。収容部82は、装着部60を構成する部品である。すなわち、収容部82は、装着部60と一体的に構成されており、装着部60と連動するように構成されている。 As an example, the elastic body 80 is housed in a housing portion 82. The housing portion 82 is a component that constitutes the mounting portion 60. In other words, the housing portion 82 is configured integrally with the mounting portion 60 and is configured to work in conjunction with the mounting portion 60.

 また、把持部70には、被押圧部77が固定されている。被押圧部77は、把持部70を構成する部品である。すなわち、被押圧部77は、把持部70と一体的に構成されており、把持部70と連動するように構成されている。 Furthermore, a pressed portion 77 is fixed to the gripping portion 70. The pressed portion 77 is a component that constitutes the gripping portion 70. In other words, the pressed portion 77 is configured integrally with the gripping portion 70 and is configured to move in conjunction with the gripping portion 70.

 図8に示されるように、弾性体80の一端は被押圧部77に接しており、弾性体80の他端は収容部82に接している。これにより、弾性体80は、被押圧部77を介して把持部70をY軸正方向に押圧し、収容部82を介して装着部60をY軸負方向に押圧する。 As shown in FIG. 8, one end of the elastic body 80 contacts the pressed portion 77, and the other end of the elastic body 80 contacts the housing portion 82. As a result, the elastic body 80 presses the gripping portion 70 in the positive direction of the Y axis via the pressed portion 77, and presses the mounting portion 60 in the negative direction of the Y axis via the housing portion 82.

 なお、弾性体80の種類は、任意である。弾性体80は、バネであってもよいし、ゴムであってもよいし、ワークWの旋削時に外力を受けて伸縮可能なその他の伸縮部材であってもよい。 The type of elastic body 80 is arbitrary. The elastic body 80 may be a spring, rubber, or other elastic member that can expand and contract when subjected to an external force during turning of the workpiece W.

 (D3.ローラー90A,90B)
 次に、工具ユニット100の内部に設けられているローラー90A,90Bについて説明する。
(D3. Rollers 90A, 90B)
Next, the rollers 90A, 90B provided inside the tool unit 100 will be described.

 図5~図8に示されるように、把持部70には、バイトTを挟むようにローラー90A,90B(第1,第2ローラー)が設けられている。以下では、ローラー90A,90Bの少なくとも一方をローラー90とも言う。 As shown in Figures 5 to 8, rollers 90A, 90B (first and second rollers) are provided in the gripping portion 70 so as to sandwich the bit T. Below, at least one of the rollers 90A, 90B will also be referred to as roller 90.

 ローラー90は、Y軸方向正側における把持部70の下面に設けられている。また、ローラー90は、回転軸がY軸方向と直交するように把持部70に設けられている。すなわち、ローラー90の回転軸は、ワークWの回転軸と平行または略平行となる。これにより、ローラー90は、ワークWの旋削中においてワークWと接しながら回転し、バイトTが旋削中にワークWに引っかかることを防止する。 The rollers 90 are provided on the underside of the gripping portion 70 on the positive side in the Y-axis direction. The rollers 90 are also provided on the gripping portion 70 so that their rotational axes are perpendicular to the Y-axis direction. In other words, the rotational axis of the rollers 90 is parallel or approximately parallel to the rotational axis of the workpiece W. As a result, the rollers 90 rotate in contact with the workpiece W while the workpiece W is being turned, preventing the bit T from getting caught on the workpiece W during turning.

 好ましくは、ローラー90は、Y軸方向における位置を調整可能に構成されている。すなわち、Y軸方向におけるローラー90の位置は、把持部70に対して相対的に調整され得る。これにより、作業者は、ワークWの旋削加工の態様に合わせてY軸方向におけるローラー90の位置を調整できる。 Preferably, the roller 90 is configured so that its position in the Y-axis direction can be adjusted. That is, the position of the roller 90 in the Y-axis direction can be adjusted relative to the gripping portion 70. This allows the operator to adjust the position of the roller 90 in the Y-axis direction to match the manner in which the workpiece W is being turned.

 ローラー90の位置調整には、任意の機構が採用され得る。一例として、把持部70とローラー90との間にシムを挟むための機構が把持部70またはローラー90に設けられる。作業者は、当該機構に挟むシムの厚さまたはシムの数を調整することで、Y軸方向におけるローラー90の位置を調整することができる。 Any mechanism can be used to adjust the position of the roller 90. As one example, a mechanism for sandwiching a shim between the gripper 70 and the roller 90 is provided on the gripper 70 or the roller 90. An operator can adjust the position of the roller 90 in the Y-axis direction by adjusting the thickness of the shim or the number of shims sandwiched by the mechanism.

 ある局面において、ローラー90Aは、Y軸方向における位置を調整可能に構成されている。一方で、ローラー90Bは、Y軸方向における位置を調整不可能に構成されている。 In one aspect, roller 90A is configured so that its position in the Y-axis direction can be adjusted. On the other hand, roller 90B is configured so that its position in the Y-axis direction cannot be adjusted.

 他の局面において、ローラー90Aは、Y軸方向における位置を調整不可能に構成されている。一方で、ローラー90Bは、Y軸方向における位置を調整可能に構成されている。 In another aspect, roller 90A is configured so that its position in the Y-axis direction cannot be adjusted. On the other hand, roller 90B is configured so that its position in the Y-axis direction can be adjusted.

 さらに他の局面において、ローラー90Aおよびローラー90Bの両方が、Y軸方向における位置を調整可能に構成されている。 In yet another aspect, both roller 90A and roller 90B are configured so that their positions in the Y-axis direction can be adjusted.

 なお、工具ユニット100に設けられるローラー90の数は、2つに限定されない。工具ユニット100に設けられるローラー90の数は、1つであってもよいし、3つ以上であってもよい。 The number of rollers 90 provided in the tool unit 100 is not limited to two. The number of rollers 90 provided in the tool unit 100 may be one, or three or more.

 <E.工作機械10の駆動機構>
 次に、図9を参照して、工作機械10における駆動機構について説明する。図9は、工作機械10の駆動機構の一例を示す図である。
<E. Drive Mechanism of Machine Tool 10>
Next, a drive mechanism in the machine tool 10 will be described with reference to Fig. 9. Fig. 9 is a diagram showing an example of the drive mechanism of the machine tool 10.

 図9に示されるように、工作機械10は、主軸台21と、刃物台31と、制御部50と、駆動部110,120とを含む。 As shown in FIG. 9, the machine tool 10 includes a headstock 21, a tool rest 31, a control unit 50, and drive units 110 and 120.

 制御部50は、工作機械10内の各種装置を制御する。制御部50の装置構成は、任意である。制御部50は、単体の制御ユニットで構成されてもよいし、複数の制御ユニットで構成されてもよい。一例として、制御部50は、CNC(Computer Numerical Control)である。 The control unit 50 controls various devices within the machine tool 10. The device configuration of the control unit 50 is arbitrary. The control unit 50 may be configured as a single control unit, or may be configured as multiple control units. As an example, the control unit 50 is a CNC (Computer Numerical Control).

 制御部50は、予め設計されている加工プログラムに従って、駆動部120,130を制御し、ワークを加工する。 The control unit 50 controls the drive units 120 and 130 according to a pre-designed machining program to machine the workpiece.

 駆動部120は、主軸台21やワーク主軸22を駆動するための駆動機構である。駆動部120の装置構成は、任意である。駆動部120は、単体の駆動ユニットで構成されてもよいし、複数の駆動ユニットで構成されてもよい。図9の例では、駆動部120は、モータドライバ121C,121Zと、モータ122C,122Zとで構成されている。 The drive unit 120 is a drive mechanism for driving the headstock 21 and the work spindle 22. The device configuration of the drive unit 120 is arbitrary. The drive unit 120 may be configured as a single drive unit, or may be configured as multiple drive units. In the example of FIG. 9, the drive unit 120 is configured as motor drivers 121C, 121Z and motors 122C, 122Z.

 モータドライバ121Cは、Z軸方向を中心としたワーク主軸22の回転速度に関して目標値の入力を受け、当該目標値に応じた電流をモータ122Cに出力する。これにより、モータドライバ121Cは、Z軸方向を回転中心としたワーク主軸22の回転速度を制御する。モータ122Cは、交流モータであってもよいし、ステッピングモータであってもよいし、サーボモータであってもよいし、その他の種類のモータであってもよい。 The motor driver 121C receives a target value for the rotation speed of the work spindle 22 centered on the Z-axis direction, and outputs a current corresponding to the target value to the motor 122C. In this way, the motor driver 121C controls the rotation speed of the work spindle 22 centered on the Z-axis direction. The motor 122C may be an AC motor, a stepping motor, a servo motor, or any other type of motor.

 モータドライバ121Zは、Z軸方向における主軸台21の位置に関して目標値の入力を受け、当該目標値に応じた電流をモータ122Zに出力する。これにより、モータドライバ121Zは、Z軸方向における主軸台21の位置を制御する。モータ122Zは、交流モータであってもよいし、ステッピングモータであってもよいし、サーボモータであってもよいし、その他の種類のモータであってもよい。 The motor driver 121Z receives a target value for the position of the headstock 21 in the Z-axis direction, and outputs a current corresponding to the target value to the motor 122Z. In this way, the motor driver 121Z controls the position of the headstock 21 in the Z-axis direction. The motor 122Z may be an AC motor, a stepping motor, a servo motor, or any other type of motor.

 駆動部130は、刃物台31やタレット33を駆動するための駆動機構である。駆動部130の装置構成は、任意である。駆動部130は、単体の駆動ユニットで構成されてもよいし、複数の駆動ユニットで構成されてもよい。図9の例では、駆動部130は、モータドライバ131C,131Y,131Zと、モータ132C,132Y,132Zとで構成されている。 The drive unit 130 is a drive mechanism for driving the tool rest 31 and the turret 33. The device configuration of the drive unit 130 is arbitrary. The drive unit 130 may be configured as a single drive unit, or may be configured as multiple drive units. In the example of FIG. 9, the drive unit 130 is configured as motor drivers 131C, 131Y, and 131Z, and motors 132C, 132Y, and 132Z.

 モータドライバ131Cは、Z軸方向を中心としたタレット33の旋回角度に関して目標値の入力を受け、当該目標値に応じた電流をモータ132Cに出力する。これにより、モータドライバ131Cは、Z軸方向を回転中心としたタレット33の旋回角度を制御する。モータ132Cは、交流モータであってもよいし、ステッピングモータであってもよいし、サーボモータであってもよいし、その他の種類のモータであってもよい。 The motor driver 131C receives a target value for the rotation angle of the turret 33 about the Z-axis direction, and outputs a current corresponding to the target value to the motor 132C. In this way, the motor driver 131C controls the rotation angle of the turret 33 about the Z-axis direction as the center of rotation. The motor 132C may be an AC motor, a stepping motor, a servo motor, or any other type of motor.

 モータドライバ131Yは、Y軸方向における刃物台31の位置に関して目標値の入力を受け、当該目標値に応じた電流をモータ132Yに出力する。これにより、モータドライバ131Yは、Y軸方向における刃物台31の位置を制御する。モータ132Yは、交流モータであってもよいし、ステッピングモータであってもよいし、サーボモータであってもよいし、その他の種類のモータであってもよい。 The motor driver 131Y receives a target value for the position of the tool post 31 in the Y-axis direction, and outputs a current corresponding to the target value to the motor 132Y. In this way, the motor driver 131Y controls the position of the tool post 31 in the Y-axis direction. The motor 132Y may be an AC motor, a stepping motor, a servo motor, or any other type of motor.

 モータドライバ131Zは、Z軸方向における刃物台31の位置に関して目標値の入力を受け、当該目標値に応じた電流をモータ132Zに出力する。これにより、モータドライバ131Zは、Z軸方向における刃物台31の位置を制御する。モータ132Zは、交流モータであってもよいし、ステッピングモータであってもよいし、サーボモータであってもよいし、その他の種類のモータであってもよい。 The motor driver 131Z receives a target value for the position of the tool post 31 in the Z-axis direction, and outputs a current corresponding to the target value to the motor 132Z. In this way, the motor driver 131Z controls the position of the tool post 31 in the Z-axis direction. The motor 132Z may be an AC motor, a stepping motor, a servo motor, or any other type of motor.

 <F.変形例>
 次に、図10を参照して、変形例について説明する。
F. Modifications
Next, a modified example will be described with reference to FIG.

 上述では、工具ユニット100がタレット33に装着される例について説明を行ったが、工具ユニット100は、工作機械10内の任意の工具保持部に対して装着され得る。当該工具保持部としては、タレット33の他に、工具主軸などが挙げられる。 In the above, an example in which the tool unit 100 is attached to the turret 33 has been described, but the tool unit 100 can be attached to any tool holding part in the machine tool 10. In addition to the turret 33, examples of the tool holding part include a tool spindle.

 以下では、図10を参照して、工具主軸を備える工作機械10Aについて説明する。図10は、工作機械10Aの内部構造の一例を示す図である。 Below, a machine tool 10A equipped with a tool spindle will be described with reference to FIG. 10. FIG. 10 is a diagram showing an example of the internal structure of the machine tool 10A.

 工作機械10Aは、回転するワークに工具を接触させてワークを加工する旋削機能と、回転する工具をワークに接触させてワークを加工するミーリング機能とを備えた複合加工機である。 Machine tool 10A is a multi-tasking machine equipped with a turning function that processes a workpiece by bringing a tool into contact with the rotating workpiece, and a milling function that processes a workpiece by bringing a rotating tool into contact with the workpiece.

 複合加工機としての工作機械10Aは、たとえば、ベッド11と、ワーク主軸22と、心押し台25と、刃物台31と、工具主軸95とを有する。 The machine tool 10A as a multi-tasking machine has, for example, a bed 11, a work spindle 22, a tailstock 25, a tool rest 31, and a tool spindle 95.

 ベッド11は、工作機械10A内に設けられている各種装置を支持するためのベース部材である。図10の例では、ベッド11は、ワーク主軸22、心押し台25、工具主軸95および刃物台31を支持している。ベッド11は、工場などの床面に設置される。ベッド11は、鋳鉄などの金属から形成されている。 The bed 11 is a base member for supporting various devices provided within the machine tool 10A. In the example of FIG. 10, the bed 11 supports the work spindle 22, the tailstock 25, the tool spindle 95, and the tool rest 31. The bed 11 is installed on the floor of a factory or the like. The bed 11 is made of a metal such as cast iron.

 ワーク主軸22は、ワークWを保持しながら回転可能に構成されている。より具体的には、ワーク主軸22には、チャック機構23が設けられている。チャック機構23は、ワーク主軸22に対してワークWを固定するための機構である。また、ワーク主軸22は、ワーク主軸22の軸方向に沿う軸AX1を中心として回転可能に構成されている。 The work spindle 22 is configured to be rotatable while holding the workpiece W. More specifically, the work spindle 22 is provided with a chuck mechanism 23. The chuck mechanism 23 is a mechanism for fixing the workpiece W to the work spindle 22. In addition, the work spindle 22 is configured to be rotatable about an axis AX1 that is aligned with the axial direction of the work spindle 22.

 心押し台25は、モータなどの各種駆動機構によってZ軸方向に移動可能に構成され、ワーク主軸22とは反対側からワークWを支持する。また、心押し台25は、軸AX2を中心として回転可能に構成されている。典型的には、軸AX1,AX2は、同軸上にある。 The tailstock 25 is configured to be movable in the Z-axis direction by various driving mechanisms such as a motor, and supports the workpiece W from the side opposite the workpiece spindle 22. The tailstock 25 is also configured to be rotatable about the axis AX2. Typically, the axes AX1 and AX2 are coaxial.

 刃物台31は、タレット152を有する。タレット152は、Z軸方向に平行な軸AX3を中心として旋回可能に構成されている。タレット152は、軸AX3を中心とした周方向に間隔を隔てて複数の工具を保持する。また、刃物台31は、モータなどの各種駆動機構によって、X軸方向およびY軸方向に移動可能に構成されている。刃物台31は、ワーク主軸22によって回転駆動されているワークWに対して、タレット152に保持される固定工具を接触させることで旋削加工を行う。 The tool rest 31 has a turret 152. The turret 152 is configured to be rotatable around an axis AX3 that is parallel to the Z-axis direction. The turret 152 holds multiple tools spaced apart in the circumferential direction around the axis AX3. The tool rest 31 is also configured to be movable in the X-axis and Y-axis directions by various driving mechanisms such as motors. The tool rest 31 performs turning by bringing a fixed tool held by the turret 152 into contact with the workpiece W that is rotated by the workpiece spindle 22.

 工具主軸95は、ワーク主軸22および心押し台25よりも高い位置に設けられている。また、工具主軸95は、工具TAを保持しながら回転可能に構成されている。工具主軸95は、ワーク主軸22に固定されているワークWに対して、回転中の工具TAを接触させることでミーリング加工を行う。あるいは、工具主軸95は、回転中のワークWに対して、工具TAを押し当てることで旋削加工を行う。上述の工具ユニット100は、このような工具主軸95に対しても装着され得る。 The tool spindle 95 is located at a higher position than the work spindle 22 and the tailstock 25. The tool spindle 95 is configured to be rotatable while holding a tool TA. The tool spindle 95 performs milling by bringing the rotating tool TA into contact with a workpiece W fixed to the workpiece spindle 22. Alternatively, the tool spindle 95 performs turning by pressing the tool TA against the rotating workpiece W. The above-mentioned tool unit 100 can also be attached to such a tool spindle 95.

 今回開示された実施の形態は全ての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は上記した説明ではなくて請求の範囲によって示され、請求の範囲と均等の意味および範囲内での全ての変更が含まれることが意図される。 The embodiments disclosed herein should be considered to be illustrative and not restrictive in all respects. The scope of the present invention is indicated by the claims, not by the above description, and is intended to include all modifications within the meaning and scope of the claims.

 10 工作機械、10A 工作機械、11 ベッド、16 サドル、21 主軸台、22 ワーク主軸、23 チャック機構、25 心押し台、31 刃物台、32 刃物台ベース、33 タレット、33A 旋回部、33B 支持部、40 工具ホルダー、50 制御部、60 装着部、70 把持部、75 リニアガイド、77 被押圧部、80 弾性体、82 収容部、90 ローラー、90A ローラー、90B ローラー、95 工具主軸、100 工具ユニット、100X 工具ユニット、110 駆動部、120 駆動部、121C モータドライバ、121Z モータドライバ、122C モータ、122Z モータ、130 駆動部、131C モータドライバ、131Y モータドライバ、131Z モータドライバ、132C モータ、132Y モータ、132Z モータ、152 タレット、AX0 軸、AX1 軸、AX2 軸、AX3 軸、T バイト、TA 工具、W ワーク、WI 母材、WS 表面層。 10 Machine tool, 10A Machine tool, 11 Bed, 16 Saddle, 21 Headstock, 22 Work spindle, 23 Chuck mechanism, 25 Tailstock, 31 Tool rest, 32 Tool rest base, 33 Turret, 33A Swivel section, 33B Support section, 40 Tool holder, 50 Control section, 60 Mounting section, 70 Grip section, 75 Linear guide, 77 Pressurized section, 80 Elastic body, 82 Storage section, 90 Roller, 90A Roller, 90B Roller, 95 Tool spindle, 100 Tool unit t, 100X tool unit, 110 drive unit, 120 drive unit, 121C motor driver, 121Z motor driver, 122C motor, 122Z motor, 130 drive unit, 131C motor driver, 131Y motor driver, 131Z motor driver, 132C motor, 132Y motor, 132Z motor, 152 turret, AX0 axis, AX1 axis, AX2 axis, AX3 axis, T tool, TA tool, W workpiece, WI base material, WS surface layer.

Claims (8)

 回転中のワークに対して切り込みを入れることが可能なバイトを有する工具ユニットであって、
 工作機械内の工具保持部に対して装着可能に構成される装着部と、
 前記バイトを把持するための把持部と、
 前記ワークへの前記バイトの切り込み方向と平行な方向に前記把持部が前記装着部に対して相対的に移動可能なように前記把持部を案内するためのリニアガイドと、
 前記把持部を前記切り込み方向に押圧するように前記工具ユニットに設けられている弾性体とを備える、工具ユニット。
A tool unit having a cutting tool capable of cutting into a rotating workpiece,
A mounting portion configured to be mountable to a tool holding portion in a machine tool;
A gripping portion for gripping the tool;
a linear guide for guiding the gripping portion so that the gripping portion can move relatively to the mounting portion in a direction parallel to a cutting direction of the bit into the workpiece;
a resilient body provided on the tool unit so as to press the gripping portion in the cutting direction.
 前記工具ユニットは、さらに、前記バイトを挟むように前記把持部に設けられている第1,第2ローラーを備え、
 前記第1,第2ローラーの各々は、回転軸が前記切り込み方向と直交するように前記把持部に設けられている、請求項1に記載の工具ユニット。
The tool unit further includes first and second rollers provided on the gripping portion so as to sandwich the bit therebetween,
The tool unit according to claim 1 , wherein each of the first and second rollers is provided on the gripping portion such that a rotation axis of the first and second rollers is perpendicular to the cutting direction.
 前記第1,第2ローラーの少なくとも一方は、前記切り込み方向における位置を調整可能に構成されている、請求項2に記載の工具ユニット。 The tool unit according to claim 2, wherein at least one of the first and second rollers is configured so that its position in the cutting direction can be adjusted.  前記第1ローラーは、前記切り込み方向における位置を調整可能に構成されおり、
 前記第2ローラーは、前記切り込み方向における位置を調整不可能に構成されている、請求項2または3に記載の工具ユニット。
The first roller is configured to be adjustable in position in the cutting direction,
The tool unit according to claim 2 or 3, wherein the second roller is configured so that its position in the cutting direction cannot be adjusted.
 前記弾性体は、さらに、前記装着部を前記切り込み方向とは反対側に押圧するように前記工具ユニットに設けられている、請求項1~3のいずれか1項に記載の工具ユニット。 The tool unit according to any one of claims 1 to 3, wherein the elastic body is further provided on the tool unit so as to press the mounting portion in a direction opposite to the cutting direction.  前記工具保持部は、タレットである、請求項1~3のいずれか1項に記載の工具ユニット。 The tool unit according to any one of claims 1 to 3, wherein the tool holder is a turret.  前記工具保持部は、工具主軸である、請求項1~3のいずれか1項に記載の工具ユニット。 The tool unit according to any one of claims 1 to 3, wherein the tool holder is a tool spindle.  請求項1~3のいずれか1項に記載の工具ユニットを装着可能に構成される、工作機械。 A machine tool configured to be able to mount a tool unit according to any one of claims 1 to 3.
PCT/JP2024/008908 2023-03-16 2024-03-07 Tool unit and machine tool Pending WO2024190634A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2023-041880 2023-03-16
JP2023041880A JP2024131546A (en) 2023-03-16 2023-03-16 Tool units and machine tools

Publications (1)

Publication Number Publication Date
WO2024190634A1 true WO2024190634A1 (en) 2024-09-19

Family

ID=92755766

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2024/008908 Pending WO2024190634A1 (en) 2023-03-16 2024-03-07 Tool unit and machine tool

Country Status (2)

Country Link
JP (1) JP2024131546A (en)
WO (1) WO2024190634A1 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4717952B1 (en) * 1967-04-13 1972-07-25
JPS54136488A (en) * 1978-04-14 1979-10-23 Toshiba Corp Cutter
JPH0215806U (en) * 1988-07-18 1990-01-31
JPH0621801U (en) * 1992-06-09 1994-03-22 株式会社日進機械製作所 Copying device
JPH1058194A (en) * 1996-08-26 1998-03-03 Kawasaki Steel Corp External bead cutting device for ERW steel pipe
WO2018164244A1 (en) * 2017-03-10 2018-09-13 株式会社コワキコ Machining device and machining method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4717952B1 (en) * 1967-04-13 1972-07-25
JPS54136488A (en) * 1978-04-14 1979-10-23 Toshiba Corp Cutter
JPH0215806U (en) * 1988-07-18 1990-01-31
JPH0621801U (en) * 1992-06-09 1994-03-22 株式会社日進機械製作所 Copying device
JPH1058194A (en) * 1996-08-26 1998-03-03 Kawasaki Steel Corp External bead cutting device for ERW steel pipe
WO2018164244A1 (en) * 2017-03-10 2018-09-13 株式会社コワキコ Machining device and machining method

Also Published As

Publication number Publication date
JP2024131546A (en) 2024-09-30

Similar Documents

Publication Publication Date Title
US8020267B2 (en) Precision roll turning lathe
JP4786432B2 (en) Precision roll lathe
JP2005028482A (en) lathe
JP2016137566A (en) Gear or profile grinding machine and method for operation of the grinding machine
EP2163341B1 (en) Machine tool with rest apparatus and machining method thereof
JP5380963B2 (en) Machine tool provided with rest device and processing method using rest device
CN102233437B (en) Internal machining apparatus for hollow workpiece
JP6396826B2 (en) Steady rest
WO2024190634A1 (en) Tool unit and machine tool
JP4732862B2 (en) Machine tool and workpiece machining method in machine tool
US20190217405A1 (en) Gear machining apparatus and gear machining method
JP3696480B2 (en) Ball screw feeder
JP4572133B2 (en) Internal processing equipment for hollow workpieces
JPH10193202A (en) Tailstock
JP5121361B2 (en) Internal processing equipment for hollow workpieces
EP2623237B1 (en) Nc lathe and attachment device therefor
JP7464816B2 (en) Lathe and method for attaching guide member thereto
JP5428260B2 (en) Machine tool with provisional cradle
JP4576033B2 (en) Turning center tool post
KR101889805B1 (en) Rear Stopper Jig for Lathe
JP4585096B2 (en) Machine tool swivel indexing device
CN220029497U (en) Lathe fixture
JP6780402B2 (en) Grinding machine
JP4313090B2 (en) CVT sheave surface grinding method and grinding jig
JP7702038B2 (en) cutting tools

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 24770740

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE