WO2024190545A1 - Method for producing polyester-imide copolymer - Google Patents
Method for producing polyester-imide copolymer Download PDFInfo
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- WO2024190545A1 WO2024190545A1 PCT/JP2024/008369 JP2024008369W WO2024190545A1 WO 2024190545 A1 WO2024190545 A1 WO 2024190545A1 JP 2024008369 W JP2024008369 W JP 2024008369W WO 2024190545 A1 WO2024190545 A1 WO 2024190545A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/088—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/09—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/16—Polyester-imides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
Definitions
- the present invention relates to a method for producing a polyester-imide copolymer.
- Polyimide film is widely used as a substrate material for printed wiring boards and the like due to its high heat resistance.
- polymer materials used in substrates and the like are required to have low transmission loss at high frequencies, particularly in the GHz range.
- Liquid crystal polyester is a low-dielectric material with a smaller relative dielectric constant and dielectric loss tangent than polyimide, so it is expected to reduce transmission loss at high frequencies (for example, Patent Document 1).
- liquid crystal polyester has a problem in that its dielectric tangent has a large temperature dependency. This is presumably due to the low glass transition temperature of liquid crystal polyester.
- Patent Document 2 describes that a polyester-imide copolymer containing an imide structural unit and an aromatic ester structural unit has excellent heat resistance.
- the most common method for polymerizing polyester-imide copolymers is to use an imide compound (imide oligomer) as a raw material and carry out esterification through polycondensation.
- imide oligomers have a high melting point, so it is not easy to carry out a polymerization reaction using the melting method. This tendency is particularly noticeable when using a highly heat-resistant monomer to increase the heat resistance of the polymer.
- the present invention relates to a method for producing a polyester-imide copolymer having a structure represented by the following general formula (1):
- R1 is a tetravalent organic group
- R2 is a divalent organic group
- R3 and R4 are each independently an arylene group
- Z is an ester bond
- m is an integer of 1 or more
- n is an integer of 0 or more.
- the above polyester-imide copolymer is obtained by forming ester bonds through a polycondensation reaction using a compound represented by the following general formula (2) and a compound represented by the following general formula (3) as polymerization components.
- R 1 to R 4 are the same as those in the general formula (1), and n is an integer of 0 or more.
- X 1 , Y 1 , X 2 and Y 2 are each independently a carboxy group or a hydroxy group.
- X 1 , Y 1 , X 2 and Y 2 may be a carboxy group or a hydroxy group that has been derivatized into a functional group suitable for an ester reaction.
- X 1 , Y 1 , X 2 and Y 2 may be an acetyloxy group obtained by acylation of a hydroxy group with acetic anhydride.
- Structure A in general formula (2) is (A1) or (A2) below, and at least a portion of structure A is an isoimide structure represented by (A2).
- the ratio of the isoimide structure to the total of the imide structure (A1) and the isoimide structure (A2) may be 10 mol % or more.
- the compound represented by the general formula (2) may have a melting point of 300°C or less.
- R 4 is preferably a naphthalene skeleton or a benzene skeleton.
- the ratio of the compound in which R 4 has a naphthalene skeleton to the total amount of the compound represented by the general formula (3) may be 30 to 85 mol %.
- the amount of the compound represented by general formula (2) relative to the total amount of the compound represented by general formula (2) and the compound represented by general formula (3) may be 5 to 50 mol %.
- the polycondensation reaction may be carried out by a melt polymerization method.
- the temperature of the melt polymerization may be 350°C or lower.
- the polyester-imide copolymer represented by general formula (1) has high heat resistance, excellent dielectric properties, and small orientation anisotropy when a film is produced. Since the compound represented by general formula (2) has an isoimide structure and a lower melting point than general imide oligomers, the present invention can provide the polyester-imide copolymer represented by general formula (1) by low-temperature melt polymerization.
- the present invention relates to a polyester-imide copolymer having a repeating unit represented by the following general formula (1) and a method for producing the same.
- R1 is a tetravalent organic group
- R2 is a divalent organic group
- R3 and R4 are each independently an aromatic group (arylene group), and Z is an ester bond (-CO-O- or -O-CO-).
- m is an integer of 1 or more
- n is an integer of 0 or more.
- a polyester-imide copolymer having the structure of general formula (1) can be obtained by polycondensation of a compound (imide oligomer) represented by general formula (2) and a compound represented by general formula (3).
- R 2 , R 3 and R 4 are the same as those in general formula (1).
- X 1 , Y 1 , X 2 and Y 2 each independently represent a carboxy group or a hydroxy group.
- Structure A in general formula (2) is (A1) or (A2) below, and at least a portion of structure A is an isoimide structure represented by (A2).
- the compound represented by the general formula (2) is an imide-based compound (oligomer) in which at least a part of the compound has an isoimide structure.
- the imide-based oligomer represented by the general formula (2) is obtained by polymerizing a polyamic acid oligomer having an acid anhydride group at the end by reacting a tetracarboxylic dianhydride represented by the general formula (11) with a diamine represented by the general formula (12), reacting an aromatic amine having a carboxyl group or a hydroxyl group with the acid anhydride end of the polyamic acid to modify the end, and dehydrating and condensing the amic acid in the presence of a dehydrating and condensing agent.
- tetracarboxylic acid dianhydride used as a monomer in the polymerization of polyamic acid is a compound represented by the above general formula (11).
- R a is a tetravalent organic group, which is a tetracarboxylic acid residue obtained by removing four carboxy groups from a tetracarboxylic acid.
- Acid dianhydrides include 1,2,3,4-cyclobutane tetracarboxylic dianhydride, 1,2,3,4-cyclopentane tetracarboxylic dianhydride, 1,2,4,5-cyclohexane tetracarboxylic dianhydride, 1,2,3,4-tetramethyl-1,2,3,4-cyclobutane tetracarboxylic dianhydride, 4,4'-(ethyne-1,2-diyl)diphthalic anhydride, 4,4'-(hexafluoroisopropylidene)diphthalic anhydride, and naphthalene-1,4,5,8-tetracarboxylic dianhydride.
- the diamine used as a monomer in the polymerization of polyamic acid is a compound represented by the above general formula (12).
- Rb is a divalent organic group, and is a diamine residue obtained by removing two amino groups from a diamine.
- the diamine used as a monomer for obtaining the general formula (2) is a C 4 -C Aliphatic diamines with amino groups bonded to both ends of the 18 alkylenes, 1,5-diaminonaphthalene, 9,9-bis(4-aminophenyl)fluorene, 4,4'-methylenebis(2-methylcyclohexylamine), 1,4-bis[2-(4-aminophenyl)-2-propyl]benzene, m-xylylenediamine, p-xylylenediamine, 1,3-bis(aminomethyl)cyclohexane, 1,4-bis(aminomethyl)cyclohexane, bis(aminomethyl)norbornane, 1,2-cyclohexanediamine, 1,3-cyclohexanediamine, 1,4-cyclohexanediamine, 3-aminobenzylamine, 4-aminobenzylamine, bis(3-aminophenyl)sulf
- aliphatic diamines having an alkylene of C4 to C12 1,3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, and the like are preferred.
- polyamic acid is obtained by reacting an acid dianhydride with a diamine in an organic solvent.
- a polyamic acid having an acid anhydride group at both ends is obtained as shown in the following general formula (4).
- R a is a tetracarboxylic acid residue which is a tetravalent organic group
- R b is a diamine residue which is a divalent organic group.
- k is an integer of 0 or more.
- the amount of acid dianhydride in the polymerization of polyamic acid is preferably 1.1 to 3.0 times, more preferably 1.3 to 2.7 times, even more preferably 1.5 to 2.5 times, and may be 1.7 to 2.3 times or 1.8 to 2.2 times, in molar ratio relative to the amount of diamine. If the amount of acid dianhydride is small, polyamic acid having an acid anhydride at the end cannot be obtained. Also, if the amount of acid dianhydride is small (if the amount of acid dianhydride is equal to the amount of diamine), the molecular weight of the polyamic acid tends to be excessively large. If there is a large excess of acid dianhydride, the reaction efficiency tends to decrease.
- the organic solvent used in the polymerization of polyamic acid is not particularly limited as long as it can dissolve polyamic acid, and for example, amide-based solvents such as N,N-dimethylformamide, N,N-dimethylacetamide, and N-methyl-2-pyrrolidone can be used. Among amide-based solvents, N,N-dimethylformamide and N-dimethylacetamide are particularly preferred.
- the solids concentration of polyamic acid is not particularly limited, and is, for example, about 5% to 35% by weight.
- a polyamic acid represented by general formula (5) having a carboxy group and/or a hydroxy group at its terminal is obtained by reacting an acid anhydride group at the terminal of a polyamic acid with an aromatic amino compound having a carboxy group or an aromatic amino compound having a hydroxy group as an end-capping compound (monoamine).
- R a , R b and k are the same as those in the general formula (4).
- R 3 is arylene.
- X 1 and Y 1 each independently represent a carboxy group or a hydroxy group.
- the aromatic amino compound having a carboxy group is a compound in which an amino group and a carboxy group are bonded to an aromatic ring, and is represented by the general formula H 2 N-R 3 -COOH.
- Specific examples of the aromatic amino compound having a carboxy group include o-aminobenzoic acid, m-aminobenzoic acid, p-aminobenzoic acid, 3-amino-2-methylbenzoic acid, 3-amino-4-methylbenzoic acid, 2-amino-6-methylbenzoic acid, 4-amino-3-methylbenzoic acid, 2-amino-5-methylbenzoic acid, 2-amino-3-methylbenzoic acid, 4-amino-2-methylbenzoic acid, 5-amino-2-methylbenzoic acid, 6-amino-2-naphthoic acid, and 3-amino-2-naphthoic acid.
- m-aminobenzoic acid and p-aminobenzoic acid are preferred.
- aromatic amino compound having a hydroxy group is a compound in which an amino group and a carboxy group are bonded to an aromatic ring, and is represented by the general formula H 2 N-R 3 -OH.
- aromatic amino compounds having a hydroxy group include o-aminophenol, m-aminophenol, p-aminophenol, 5-amino-1-naphthol, 5-amino-2-naphthol, 6-amino-1-naphthol, 3-amino-2-naphthol, and 8-amino-2-naphthol. Of these, m-aminophenol and p-aminophenol are preferred.
- polyamic acid For the terminal modification of polyamic acid, only aromatic amino compounds having a carboxy group may be used, only aromatic amino compounds having a hydroxy group may be used, or both of them may be used.
- the polyamic acid of general formula (5) has both X 1 and Y 1 as carboxy groups.
- the polyamic acid of general formula (5) has both X 1 and Y 1 as hydroxy groups.
- the polyamic acid of general formula (5) has both X 1 and Y 1 as carboxy groups, both X 1 and Y 1 as hydroxy groups, and a mixture of one of X 1 and Y 1 as carboxy groups and the other as hydroxy groups.
- the isoimide is generated by dehydrating and cyclizing the polyamic acid using a dehydrating condensation agent.
- the compound represented by the general formula (2) is obtained by dehydrating and cyclizing the terminal-modified polyamic acid represented by the general formula (5) using a dehydrating condensation agent.
- X1 and Y1 in general formula (2) are the same as those in general formula (5).
- R1 is a tetracarboxylic acid residue and is the same as Ra in general formula (5).
- R2 is a diamine residue and is the same as Rb in general formula (5).
- a in general formula (2) is an imide structure of the following (A1) or an isoimide structure of the following (A2).
- dehydration condensation agents include carbodiimide compounds such as bis(2,6-diisopropylphenyl)carbodiimide, bis(trimethylsilyl)carbodiimide, N,N'-di-tert-butylcarbodiimide, N,N'-dicyclohexylcarbodiimide, N,N'-diisopropylcarbodiimide, and 1-(3-dimethylaminopropyl)-3-ethylcarbodiimide; trifluoroacetic anhydride, and thionyl chloride.
- carbodiimide compounds are preferred, and N,N'-dicyclohexylcarbodiimide and N,N'-diisopropylcarbodiimide are particularly preferred.
- the amount of dehydration condensation agent added is preferably 1.0 equivalent or more per equivalent of the amide acid (carboxy group) of the compound of general formula (5). If the amount is less than 1.0 equivalent, the isoimidization may be incomplete, and some of the polyamide acid may remain without ring closure.
- the reaction temperature for the dehydration condensation is preferably -10 to 30°C, and particularly preferably 0 to 10°C.
- the melting point of the compound of general formula (2) is preferably 300°C or less, more preferably 280°C or less, and particularly preferably 250°C or less.
- the ratio of isoimide structures to the total of imide structures and isoimide structures is preferably 10% or more, more preferably 20% or more, even more preferably 25% or more, particularly preferably 30% or more, and may be 35% or more or 40% or more.
- the ratio of isoimide structures may be 100%, or may be 80% or less, 70% or less, 60% or less, or 55% or less.
- R4 is arylene
- X2 and Y2 are each independently a carboxyl group or a hydroxyl group.
- X2 and Y2 may be derivatized to enhance ester formation.
- R 4 in the general formula (3) is preferably a naphthalene skeleton or a benzene skeleton.
- the compound represented by the general formula (3) is an aromatic hydroxycarboxylic acid.
- an aromatic hydroxycarboxylic acid an ester having an aromatic oxycarbonyl unit can be obtained.
- aromatic hydroxycarboxylic acids include p-hydroxybenzoic acid, m-hydroxybenzoic acid, o-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid, 5-hydroxy-2-naphthoic acid, 3-hydroxy-2-naphthoic acid, 4'-hydroxyphenyl-4-benzoic acid, 3'-hydroxyphenyl-4-benzoic acid, and 4'-hydroxyphenyl-3-benzoic acid.
- aromatic hydroxycarboxylic acids p-hydroxybenzoic acid and 6-hydroxy-2-naphthoic acid are preferred because they allow easy adjustment of the mechanical properties and melting point of the polymer.
- the compound represented by the general formula (3) is an aromatic dicarboxylic acid.
- an aromatic dicarboxylic acid an ester having an aromatic dicarboxy unit can be obtained.
- aromatic dicarboxylic acids include aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid, 1,6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, 1,4-naphthalenedicarboxylic acid, and 4,4'-dicarboxybiphenyl.
- aromatic dicarboxylic acids terephthalic acid and 2,6-naphthalenedicarboxylic acid are preferred because they allow easy adjustment of the mechanical properties and melting point of the polymer.
- the compound represented by the general formula (3) is an aromatic diol acid.
- an aromatic diol By using an aromatic diol, an ester having an aromatic dioxy unit is obtained.
- aromatic diols include hydroquinone, resorcinol, 2,6-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 1,4-dihydroxynaphthalene, 4,4'-dihydroxybiphenyl, 3,3'-dihydroxybiphenyl, 3,4'-dihydroxybiphenyl, and 4,4'-dihydroxybiphenyl ether. From the viewpoint of polymer properties and reactivity during polymerization, hydroquinone, resorcinol, and 4,4'-dihydroxybiphenyl are preferred among these aromatic diols.
- ester-forming derivatives of the above-mentioned aromatic hydroxycarboxylic acids, aromatic dicarboxylic acids, and aromatic diols may be used.
- ester-forming derivatives include ester derivatives and acid halides of carboxylic acids (carboxy groups), and acylated derivatives of hydroxy groups.
- multiple types of compounds represented by general formula (3) may be used in combination.
- multiple types of aromatic hydroxycarboxylic acids may be used, multiple types of aromatic dicarboxylic acids may be used, or multiple types of aromatic diols may be used.
- two or more types may be used from among aromatic hydroxycarboxylic acids, aromatic dicarboxylic acids, and aromatic diols.
- the proportion (molar ratio) of the compound having a naphthalene skeleton is preferably 30 to 85%, more preferably 40 to 80%, even more preferably 45 to 75%, and may be 50 to 70% or 55 to 65%.
- the proportion of the compound having a naphthalene skeleton is low, the heat resistance and dielectric properties of the resulting polymer tend to decrease.
- the proportion of the compound having a naphthalene skeleton is excessively high, the melting point is high, so that the applicability to melt polymerization is poor, and polymerization may not proceed sufficiently.
- polyester-imide copolymer represented by the general formula (1) is obtained by polycondensation of the compound represented by the general formula (2) (imide oligomer having an isoimide structure) and the compound represented by the general formula (3).
- structure A is an isoimide structure, but because the isoimide is isomerized to imide by heating during polycondensation, almost no isoimide structure remains in the resulting polymer.
- Z in general formula (1) is an ester formed by condensation of X1 in general formula (2) with Y2 in general formula (3), and an ester formed by condensation of Y1 in general formula (2) with X2 in general formula (3).
- the ester bond Z can be either -CO-O- or -O-CO-.
- R1 in formula (1) is the same as in formula (2) and is a tetracarboxylic acid residue, which is a tetravalent organic group.
- R3 and R4 in formula (1) are the same as R3 and R4 in formulas (2) and (3) and are arylene.
- R2 in formula (1) is a divalent organic group and is a diamine residue, which is the same as in formula (2), or is -R3 -Z- R3- .
- X2 and Y2 in general formula (3) contain both a hydroxy group and a carboxy group.
- the compounds of general formula (3) are condensed with each other during polycondensation to generate an ester bond Z, so that general formula (1) contains a structural unit (polyester unit) in which m is 2 or more.
- the ratio of the compound of general formula (2) to the compound of general formula (3) is not particularly limited, but from the viewpoint of polymerizability, it is preferable that the total amount of carboxy groups and the total amount of hydroxy groups in X1 and Y1 of general formula (2) and X2 and Y2 of general formula (3) as a whole are approximately equimolar.
- the ratio of the total amount of carboxy groups to the total amount of hydroxy groups is preferably 0.7 to 1.3, more preferably 0.8 to 1.2, even more preferably 0.9 to 1.1, and may be 0.95 to 1.05, 0.98 to 1.02, or 0.99 to 1.01.
- the amount of carboxy groups here includes those in which the carboxy groups have been converted into ester-forming derivatives (e.g., esters and acid halides), and the amount of hydroxy groups includes those in which the hydroxy groups have been converted into ester-forming derivatives (e.g., acylated products).
- the amount of the compound of general formula (2) relative to the total of the compound of general formula (2) and the compound of general formula (3) is preferably 5 to 50 mol %, more preferably 10 to 40 mol %. If the proportion of the compound of general formula (2) is small and the proportion of the imide structure in the polymer is low, the heat resistance may be insufficient. If the proportion of the compound of general formula (2) is excessively large and the proportion of the imide structure in the polymer is high, the relative dielectric constant and dielectric tangent of the polymer tend to be high.
- the molar amount of the compound of general formula (2) can be calculated based on the amount (mass) of the compound of general formula (2) charged and the theoretical molecular weight M calculated from the following formula (I) based on the type and amount of the acid dianhydride and diamine used in the polymerization of the polyamic acid.
- M (m P ⁇ 2 ⁇ m w ) ⁇ N A /(N A ⁇ N B ) ⁇ ...(I)
- m P Molecular weight per unit of polyamic acid
- N A Total moles of acid dianhydride
- N B Total moles of diamine
- the molecular weight mP per unit of polyamic acid is calculated based on the following formula:
- the hydroxyl groups and carboxyl groups of X 1 , Y 1 , X 2 and Y 2 can be esterified by condensation as they are.
- acylate the hydroxyl groups In the polymerization of aromatic polyesters, it is preferable to acylate the hydroxyl groups and then perform polycondensation by deesterification.
- the acylation is preferably carried out by reacting the hydroxyl groups of the compound of general formula (2) or (3) with a fatty acid anhydride.
- fatty acid anhydrides include acetic anhydride and propionic anhydride. From the standpoint of cost and ease of handling, acetic anhydride is particularly preferable.
- the amount of fatty acid anhydride used is preferably 1.0 to 1.5 equivalents per equivalent of hydroxyl groups, and more preferably 1.05 to 1.3 equivalents.
- the compounds of general formula (2) and general formula (3) are mixed, and derivatized as necessary, such as by acylation.
- the monomer mixture is then heated, and the by-product of polycondensation (for example, when the hydroxyl group is acylated with a fatty acid anhydride, the by-product is a fatty acid) is distilled off to obtain a polyester-imide copolymer represented by general formula (1).
- the polycondensation is preferably carried out in the presence of a catalyst.
- catalysts include metal compounds such as magnesium acetate, stannous acetate, tetrabutyl titanate, lead acetate, sodium acetate, potassium acetate, and antimony trioxide, and nitrogen-containing heterocyclic compounds such as 1-methylimidazole.
- the amount of catalyst used is generally 0.1 molar parts or less per 100 molar parts of the total monomers.
- imide compounds have a high melting point and are hardly melted in the above temperature range, it is necessary to heat them to a high temperature of about 350°C or higher in order to obtain a polyester-imide copolymer by melt polymerization.
- structure A of the compound represented by general formula (2) is an isoimide structure, it has a lower melting point than general imide oligomers, can be melt polymerized even at a low temperature of 350°C or lower, and has excellent reactivity.
- isoimide isomerizes to imide at high temperatures, so even when a compound having an isoimide structure is used, the ester of general formula (1) obtained by melt polymerization contains almost no isoimide structure, and almost all of structure A of general formula (2) is imidized.
- the polymer obtained by melt polymerization may be heated in a solidified state (solid phase) to carry out polycondensation (solid phase polymerization) for the purpose of further increasing the molecular weight, etc.
- the melting point of the polyester-imide copolymer of general formula (1) obtained by the above method is not particularly limited, but from the viewpoint of heat resistance, it is preferably 250° C. or higher, and more preferably 280° C. or higher.
- the melting point of the polyester-imide copolymer of general formula (1) is preferably 400° C. or lower, and more preferably 350° C. or lower.
- the glass transition temperature and melting point of a polyester-imide copolymer are temperatures determined from the inflection point and crystalline melting peak in a DSC chart measured with a differential scanning calorimeter (DSC) at a heating rate of 10°C/min. Specifically, the sample is heated from room temperature at 10°C/min, and after an endothermic peak is observed, the sample is heated to a temperature 20-50°C higher than the endothermic peak temperature and held for 10 minutes, after which the sample is cooled to room temperature at a cooling rate of 20°C/min.
- DSC differential scanning calorimeter
- the intersection point between the baseline and the tangent at the inflection point is taken as the glass transition temperature, and the temperature at which the endothermic peak reaches its peak is taken as the melting point.
- the melting point and glass transition temperature of the polyester-imide copolymer are influenced by the types of tetracarboxylic acid residue R 1 (R a ), diamine residue R 2 (R b ), and aromatic groups (arylene groups) R 3 and R 4 , and the ratio of imide structures derived from the compound of general formula (2).
- the higher the ratio of imide structures the higher the heat resistance tends to be.
- the aromatic group R 4 of the compound of general formula (3) has a naphthalene skeleton (when the ratio of compounds having a naphthalene skeleton among the compounds represented by general formula (3) is high), the heat resistance tends to be high.
- R 4 has a naphthalene skeleton, the polymer is likely to exhibit liquid crystallinity, and the relative dielectric constant and dielectric loss tangent tend to be low accordingly.
- the film made from the polyester-imide copolymer preferably has a dielectric constant Dk of 3.50 or less at a frequency of 40 GHz, and a dielectric loss tangent Df of 0.0035 or less at a frequency of 40 GHz. It is more preferable that the dielectric constant Dk is 3.20 or less, and the dielectric loss tangent Df is 0.0030 or less. As mentioned above, the lower the ratio of imide structures in the polymer, the lower the dielectric constant and dielectric loss tangent tend to be.
- the linear expansion coefficient in the in-plane directions (X and Y directions) of a film made from the above polyester-imide copolymer is preferably 70 ppm/K or less, more preferably 60 ppm/K or less.
- the linear expansion coefficient in the thickness direction (Z direction) of the film is preferably 130 ppm/K or less, more preferably 110 ppm/K or less.
- the linear expansion coefficient ⁇ is the slope of the dimensional change rate versus temperature in the range of 25°C to 150°C by thermomechanical analysis (TMA), and is expressed by the following formula:
- L 1 sample length at temperature T 1
- L 2 sample length at temperature T 2
- the film made of the polyester-imide copolymer has smaller anisotropy and a smaller difference between the linear expansion coefficient ⁇ XY in the in-plane direction (XY) and the linear expansion coefficient ⁇ Z in the thickness direction (Z) than a film made of a liquid crystal polyester.
- the ratio of the linear expansion coefficients in the thickness direction and the in-plane direction of the film, ⁇ Z / ⁇ XY is preferably 4 or less, more preferably 3 or less, and may be 2.5 or less or 2 or less.
- the polyester obtained by polycondensing only the compound represented by the above general formula (3) is prone to packing of the aromatic group R 4 and generally exhibits liquid crystallinity.
- Liquid crystal polyester is prone to packing of aromatic groups between molecules, and when molded into a film, the molecular chains of the polymer are prone to be oriented in-plane, so the anisotropy of the film is large and the linear expansion coefficient ⁇ Z in the thickness direction tends to be large.
- the polyester-imide copolymer obtained by copolymerization of the compound represented by general formula (3) and the imide-based compound (oligomer) represented by general formula (2) may have liquid crystallinity, but compared to liquid crystal polyester, the packing of aromatic groups is less and the liquid crystallinity is low, so the in-plane orientation of the polymer chains is suppressed and the anisotropy tends to be low.
- melt polymerization at low temperatures becomes possible. Therefore, according to the present invention, it is possible to provide a polymer and a film that have high heat resistance, excellent dielectric properties, and suppressed orientation anisotropy by low-temperature solution polymerization.
- the thickness of the film made of polyester-imide copolymer is not particularly limited and may be determined appropriately depending on the application.
- the thickness of the film is preferably 5 to 200 ⁇ m, more preferably 10 to 100 ⁇ m.
- Metal-clad laminates can be produced by known methods, such as thermocompression bonding of a film and a metal foil, or casting a polymer melt on a metal foil to form a film on the metal foil.
- Metal-clad laminates may be produced by laminating metal foil on only one main surface of a film, or may be produced by laminating metal foil on both main surfaces of a film.
- metal foil include copper, copper alloys, nickel, nickel alloys (e.g., alloy 42), aluminum, aluminum alloys, and stainless steel. From the viewpoints of electrical conductivity, workability, and bonding strength with the film, copper foil is particularly preferred as the metal foil.
- Functional layers such as an anti-rust layer, a heat-resistant layer, and an adhesive layer may be provided on the surface of the metal foil as necessary.
- a printed wiring board is manufactured by etching the metal foil of a metal-clad laminate to form wiring.
- a printed wiring board in which metal wiring is provided on a film made of the above-mentioned polyester-imide copolymer has a high transmission speed and low transmission loss, making it suitable for use as a circuit board for high-frequency applications.
- Diisopropylcarbodiimide (0.196 mol) was added as a dehydration condensation agent in an ice bath, and the mixture was stirred for 2 hours.
- the reaction solution was added to a large amount of isopropanol to precipitate the reactant, and the precipitated powder was collected.
- the mixture was repeatedly washed until no impurities were present, and then dried under reduced pressure at 100°C for 12 hours to obtain an imide oligomer 1 containing an isoimide group.
- the ratio of isoimide to the total of imide and isoimide (isoimidization rate) calculated from the intensity ratio of the peak near 1780 cm ⁇ 1 (peak derived from imide) to the peak near 1800 cm ⁇ 1 (peak derived from isoimide) in the infrared spectrum was 39%.
- Imide oligomer 2 having an isoimide group was synthesized in the same manner as in Production Example 1, except that 1,3-bis(aminophenoxybenzene) was used as the diamine, paraphenylene bis(trimellitate anhydride) was used as the acid dianhydride, and the reaction solvent was changed to N-methyl-2-pyrrolidone (NMP). The conversion rate of isoimide in imide oligomer 2 was 50%.
- Examples 1 to 7 A reaction vessel equipped with a stirrer with a torque meter, a distillation tube, and a reflux condenser was charged with each of the materials shown in Table 1, and further added with 1.1 equivalents of acetic anhydride per equivalent of hydroxyl groups in all of the charged compounds, and a catalytic amount of 1-methylimidazole.
- the amounts of the imide oligomer and aromatic hydroxycarboxylic acid (4-hydroxybenzoic acid and 6-hydroxy-2-naphthoic acid) in Table 1 are expressed in mmol.
- the amount of the imide oligomer is a calculated value based on the average molecular weight calculated from the above formula (I).
- the inside of the reaction vessel was thoroughly replaced with nitrogen gas, and the vessel was heated to 145°C while stirring and held for 30 minutes, after which it was quickly heated to 185°C and held for 30 minutes.
- the by-product acetic acid was then distilled off while the temperature was raised to 300°C over 30 minutes, and held for 2 hours and 30 minutes.
- the pressure inside the reaction vessel was then reduced to 7.5 torr over 10 minutes and held for 1 hour. Stirring was continued while maintaining the vacuum, and when the torque reached a specified value, stirring was stopped and the reaction was terminated.
- the resulting solid matter was removed and allowed to cool to room temperature, then pulverized in a grinder, washed with methanol, and dried.
- the vessel was then held for 2 hours at 320°C in a nitrogen gas atmosphere to allow the polymerization reaction to proceed in the solid phase, and the resulting solid matter was pulverized again in a grinder to obtain a polyester-imide copolymer powder.
- the glass transition temperature of the resin was measured by a differential scanning calorimeter ("Q1000" manufactured by TA Instruments). 5 to 8 mg of the resin was placed in an aluminum sample pan and covered with a lid. The resin was completely melted by heating from room temperature to 350 to 400°C at a heating rate of 10°C/min under a nitrogen gas flow, and then cooled to 0°C at a heating rate of 20°C/min. The temperature was then raised at a heating rate of 10°C/min, and the intersection of the baseline and the tangent at the inflection point (the point where the upward convex curve changes to a downward convex curve) in the DSC chart at this time was taken as the glass transition temperature.
- Q1000 differential scanning calorimeter
- CTE Linear Expansion
- the thermal expansion coefficient in the in-plane direction was measured by a tensile load method using a thermomechanical analyzer ("TMA4000SA" manufactured by NESZSCH).
- TMA4000SA thermomechanical analyzer
- a film with a thickness of 300 ⁇ m cut into a size of 5 mm x 10 mm was used as a sample, and the temperature was raised to 80 to 150 ° C. at a temperature increase rate of 10 ° C. / min under a nitrogen gas flow, and then the temperature was lowered to 30 ° C. at a temperature decrease rate of 20 ° C. / min. Thereafter, the temperature was increased at a temperature increase rate of 10 ° C. / min, and the linear expansion coefficient ⁇ XY was calculated from the sample length L 1 at 25 ° C. and the sample length L 2 at 150 ° C. in the TMA chart at this time.
- the thermal expansion coefficient in the thickness direction was measured by a compression load method using a thermomechanical analyzer (Rigaku's "TMA8310").
- TMA8310 thermomechanical analyzer
- a 1 mm thick film cut into a size of 5 mm x 5 mm was used as a sample, and the temperature was raised to 80 to 150°C at a heating rate of 10°C/min under a nitrogen gas flow, and then cooled to 25°C at a heating rate of 8°C/min. The temperature was then raised at a heating rate of 10°C/min, and the linear expansion coefficient ⁇ Z was calculated from the sample length L 1 at 25°C and the sample length L 2 at 150°C in the TMA chart at this time.
- ⁇ Dielectric constant and dielectric loss tangent> A sample having a size of 35 mm x 50 mm was cut out from a film having a thickness of 300 ⁇ m prepared in the same manner as above, and allowed to stand for 24 hours under an environment of a temperature of 23° C. and a relative humidity of 50%. Then, the relative dielectric constant and the dielectric loss tangent were measured at a frequency of 40 GHz using a network analyzer ("N5222B" manufactured by KEYSIGHT) and a split cylinder resonator (manufactured by KEYSIGHT).
- Table 1 shows the types and amounts of raw materials used in the preparation of the polymers of the Examples and Comparative Examples, as well as the evaluation results of the polymers and films.
- polyester-imide copolymers of Examples 1 to 7 obtained by melt polymerization of the imide oligomer of general formula (2) and the compound of general formula (3) (aromatic hydroxycarboxylic acid) had both good dielectric properties and high heat resistance.
- a comparison of Examples 1 to 4 and Examples 6 and 7 shows that the higher the ratio of the compound represented by general formula (2) during polymerization and the larger the ratio of the imide structure in the polymer, the higher the heat resistance and the lower the anisotropy of the linear expansion coefficient tend to be.
- the polymers (aromatic polyesters) of Comparative Examples 1 and 2 obtained by melt polymerization of aromatic hydroxycarboxylic acid had good dielectric properties similar to those of Examples 1 to 7, but had lower glass transition temperatures and inferior heat resistance compared to the polyester-imide copolymers of Examples 1 to 7.
- the film produced using the polyester of Comparative Example 1 showed a large value of ⁇ Z / ⁇ XY , which is an index showing the anisotropy of the linear expansion coefficient.
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Abstract
Description
本発明は、ポリエステル-イミド共重合体の製造方法に関する。 The present invention relates to a method for producing a polyester-imide copolymer.
プリント配線板等の基板材料として、耐熱性が高いことから、ポリイミドフィルムが広く用いられている。近年、電気信号の高周波数化が進んでおり、基板等に用いられるポリマー材料には、高周波帯とりわけGHz帯での伝送損失が小さいことが要求されている。液晶ポリエステルは低誘電材料であり、ポリイミドに比べて、比誘電率および誘電正接が小さいため、高周波帯での伝送損失低減が期待できる(例えば、特許文献1)。 Polyimide film is widely used as a substrate material for printed wiring boards and the like due to its high heat resistance. In recent years, as electrical signals have become increasingly higher in frequency, polymer materials used in substrates and the like are required to have low transmission loss at high frequencies, particularly in the GHz range. Liquid crystal polyester is a low-dielectric material with a smaller relative dielectric constant and dielectric loss tangent than polyimide, so it is expected to reduce transmission loss at high frequencies (for example, Patent Document 1).
しかしながら、液晶ポリエステルは、誘電正接の温度依存性が大きいことが課題である。これは、液晶ポリエステルのガラス転移温度が低いことが原因であると推測される。特許文献2には、イミド構造単位と芳香族エステル構造単位を含むポリエステル―イミド共重合体が、優れた耐熱性を有することが記載されている。 However, liquid crystal polyester has a problem in that its dielectric tangent has a large temperature dependency. This is presumably due to the low glass transition temperature of liquid crystal polyester. Patent Document 2 describes that a polyester-imide copolymer containing an imide structural unit and an aromatic ester structural unit has excellent heat resistance.
ポリエステル-イミド共重合体の重合方法としては、イミド化合物(イミドオリゴマー)を原料として、重縮合によりエステル化を行う方法が一般的である。しかし、イミドオリゴマーは融点が高く、溶融法により重合反応を行うことは容易ではない。ポリマーの耐熱性を高めるために、耐熱性が高いモノマーを用いる場合は、その傾向が特に顕著である。 The most common method for polymerizing polyester-imide copolymers is to use an imide compound (imide oligomer) as a raw material and carry out esterification through polycondensation. However, imide oligomers have a high melting point, so it is not easy to carry out a polymerization reaction using the melting method. This tendency is particularly noticeable when using a highly heat-resistant monomer to increase the heat resistance of the polymer.
本発明は、下記の一般式(1)で表される構造を有するポリエステル―イミド共重合体の製造方法に関する。 The present invention relates to a method for producing a polyester-imide copolymer having a structure represented by the following general formula (1):
一般式(1)において、R1は4価の有機基であり、R2は2価の有機基であり、R3およびR4はそれぞれ独立にアリーレン基であり、Zはエステル結合である。mは1以上の整数であり、nは0以上の整数である。 In the general formula (1), R1 is a tetravalent organic group, R2 is a divalent organic group, R3 and R4 are each independently an arylene group, and Z is an ester bond. m is an integer of 1 or more, and n is an integer of 0 or more.
下記一般式(2)で表される化合物、および下記一般式(3)で表される化合物を重合成分として、重縮合反応によりエステル結合を生成させることにより、上記のポリエステル-イミド共重合体が得られる。 The above polyester-imide copolymer is obtained by forming ester bonds through a polycondensation reaction using a compound represented by the following general formula (2) and a compound represented by the following general formula (3) as polymerization components.
一般式(2)(3)において、R1~R4は、一般式(1)と同様であり、nは0以上の整数である。X1,Y1,X2およびY2は、それぞれ独立に、カルボキシ基またはヒドロキシ基である。X1,Y1,X2およびY2は、カルボキシ基またはヒドロキシ基を、エステル反応に適した官能基に誘導体化したものであってもよい。例えば、X1,Y1,X2およびY2は、ヒドロキシ基を無水酢酸によりアシル化することにより得られるアセチルオキシ基であってもよい。 In the general formulas (2) and (3), R 1 to R 4 are the same as those in the general formula (1), and n is an integer of 0 or more. X 1 , Y 1 , X 2 and Y 2 are each independently a carboxy group or a hydroxy group. X 1 , Y 1 , X 2 and Y 2 may be a carboxy group or a hydroxy group that has been derivatized into a functional group suitable for an ester reaction. For example, X 1 , Y 1 , X 2 and Y 2 may be an acetyloxy group obtained by acylation of a hydroxy group with acetic anhydride.
一般式(2)における構造Aは、下記の(A1)または(A2)であり、構造Aの少なくとも一部は、(A2)で表されるイソイミド構造である。 Structure A in general formula (2) is (A1) or (A2) below, and at least a portion of structure A is an isoimide structure represented by (A2).
一般式(2)における構造Aは、(A1)のイミド構造と(A2)のイソイミド構造の合計に対するイソイミド構造の比率が、10モル%以上であってもよい。一般式(2)で表される化合物は、融点が300℃以下であってもよい。 In the structure A in the general formula (2), the ratio of the isoimide structure to the total of the imide structure (A1) and the isoimide structure (A2) may be 10 mol % or more. The compound represented by the general formula (2) may have a melting point of 300°C or less.
一般式(3)におけるR4は、ナフタレン骨格またはベンゼン骨格であることが好ましい。一般式(3)で表される化合物の全量のうち、R4がナフタレン骨格を有する化合物の比率は、30~85モル%であってもよい。 In the general formula (3), R 4 is preferably a naphthalene skeleton or a benzene skeleton. The ratio of the compound in which R 4 has a naphthalene skeleton to the total amount of the compound represented by the general formula (3) may be 30 to 85 mol %.
一般式(2)で表される化合物と一般式(3)で表される化合物をモノマー成分とする重縮合反応において、一般式(2)で表される化合物と一般式(3)で表される化合物の合計に対する一般式(2)で表される化合物の量は、5~50モル%であってもよい。重縮合反応は溶融重合法により行ってもよい。溶融重合の温度は350℃以下であってもよい。 In a polycondensation reaction in which a compound represented by general formula (2) and a compound represented by general formula (3) are used as monomer components, the amount of the compound represented by general formula (2) relative to the total amount of the compound represented by general formula (2) and the compound represented by general formula (3) may be 5 to 50 mol %. The polycondensation reaction may be carried out by a melt polymerization method. The temperature of the melt polymerization may be 350°C or lower.
一般式(1)で表されるポリエステル-イミド共重合体は、耐熱性が高く、誘電特性に優れ、かつフィルムを作製した際の配向異方性が小さい。一般式(2)で表される化合物がイソイミド構造を有し、一般的なイミドオリゴマーに比べて低融点であるため、本発明によれば、低温の溶融重合で、一般式(1)で表されるポリエステル-イミド共重合体を提供できる。 The polyester-imide copolymer represented by general formula (1) has high heat resistance, excellent dielectric properties, and small orientation anisotropy when a film is produced. Since the compound represented by general formula (2) has an isoimide structure and a lower melting point than general imide oligomers, the present invention can provide the polyester-imide copolymer represented by general formula (1) by low-temperature melt polymerization.
本発明は、下記一般式(1)で表される繰り返し単位を有するポリエステル-イミド共重合体およびその製造方法に関する。 The present invention relates to a polyester-imide copolymer having a repeating unit represented by the following general formula (1) and a method for producing the same.
R1は4価の有機基であり、R2は2価の有機基である。R3およびR4は、それぞれ独立に芳香族基(アリーレン基)であり、Zはエステル結合(-CO-O-、または-O-CO-)である。mは1以上の整数であり、nは0以上の整数である。 R1 is a tetravalent organic group, and R2 is a divalent organic group. R3 and R4 are each independently an aromatic group (arylene group), and Z is an ester bond (-CO-O- or -O-CO-). m is an integer of 1 or more, and n is an integer of 0 or more.
一般式(1)の構造を有するポリエステル-イミド共重合体は、一般式(2)で表される化合物(イミド系オリゴマー)と、一般式(3)で表される化合物を重縮合することにより得られる。 A polyester-imide copolymer having the structure of general formula (1) can be obtained by polycondensation of a compound (imide oligomer) represented by general formula (2) and a compound represented by general formula (3).
一般式(2)および一般式(3)において、R2,R3およびR4は、一般式(1)と同様である。X1,Y1,X2およびY2は、それぞれ独立に、カルボキシ基またはヒドロキシ基である。 In general formula (2) and general formula (3), R 2 , R 3 and R 4 are the same as those in general formula (1). X 1 , Y 1 , X 2 and Y 2 each independently represent a carboxy group or a hydroxy group.
一般式(2)における構造Aは、下記の(A1)または(A2)であり、構造Aの少なくとも一部は、(A2)で表されるイソイミド構造である。 Structure A in general formula (2) is (A1) or (A2) below, and at least a portion of structure A is an isoimide structure represented by (A2).
以下では、一般式(2)の化合物および一般式(3)の化合物の詳細について説明した後、一般式(1)のポリエステル-イミド共重合体を得る方法について説明する。 Below, we will explain the details of the compound of general formula (2) and the compound of general formula (3), and then explain the method for obtaining the polyester-imide copolymer of general formula (1).
[一般式(2)の化合物]
一般式(2)で表される化合物は、少なくとも一部がイソイミド構造であるイミド系化合物(オリゴマー)である。一般式(2)のイミド系オリゴマーは、一般式(11)で表されるテトラカルボン酸二無水物と一般式(12)で表されるジアミンとの反応により、末端が酸無水物基であるポリアミド酸オリゴマーを重合し;ポリアミド酸の酸無水物末端に、カルボキシ基またはヒドロキシ基を有する芳香族アミンを反応させて末端修飾を行い;脱水縮合剤の存在下で、アミド酸を脱水縮合させることにより得られる。
[Compound of general formula (2)]
The compound represented by the general formula (2) is an imide-based compound (oligomer) in which at least a part of the compound has an isoimide structure. The imide-based oligomer represented by the general formula (2) is obtained by polymerizing a polyamic acid oligomer having an acid anhydride group at the end by reacting a tetracarboxylic dianhydride represented by the general formula (11) with a diamine represented by the general formula (12), reacting an aromatic amine having a carboxyl group or a hydroxyl group with the acid anhydride end of the polyamic acid to modify the end, and dehydrating and condensing the amic acid in the presence of a dehydrating and condensing agent.
<テトラカルボン酸二無水物>
ポリアミド酸の重合に用いられるモノマーとしてのテトラカルボン酸二無水物(以下、単に「酸二無水物」と記載する場合がある)は、上記の一般式(11)で表される化合物である。一般式(11)におけるRaは4価の有機基であり、テトラカルボン酸から4つのカルボキシ基を除いたテトラカルボン酸残基である。
<Tetracarboxylic acid dianhydride>
The tetracarboxylic dianhydride (hereinafter, sometimes simply referred to as "acid dianhydride") used as a monomer in the polymerization of polyamic acid is a compound represented by the above general formula (11). In general formula (11), R a is a tetravalent organic group, which is a tetracarboxylic acid residue obtained by removing four carboxy groups from a tetracarboxylic acid.
酸二無水物としては、1,2,3,4-シクロブタンテトラカルボン酸二無水物、1,2,3,4-シクロペンタンテトラカルボン酸二無水物、1,2,4,5-シクロヘキサンテトラカルボン酸二無水物、1,2,3,4-テトラメチル-1,2,3,4-シクロブタンテトラカルボン酸二無水物、4,4’-(エチン-1,2-ジイル)ジフタル酸無水物、4,4’-(ヘキサフルオロイソプロピリデン)ジフタル酸無水物、ナフタレン-1,4,5,8-テトラカルボン酸二無水物、3,4’-オキシジフタル酸無水物、4,4’-オキシジフタル酸無水物、ピロメリット酸無水物、4,4’-スルホニルジフタル酸無水物、3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物、ビシクロ[2.2.2]オクト-7-エン-2,3,5,6-テトラカルボン酸二無水物、3,3’,4,4’-ビフェニルテトラカルボン酸ニ無水物、2,3,3’,4’-ビフェニルテトラカルボン酸ニ無水物、ビシクロ[2.2.2]オクタン-2,3,5,6-テトラカルボン酸2,3:5,6-二無水物、1,2,3,4-ブタンテトラカルボン酸二無水物、エチレンジアミン四酢酸二無水物、4,4’-(4,4’-イソプロピリデンジフェノキシ)ジフタル酸無水物、4-(2,5-ジオキソテトラヒドロフラン-3-イル)-テトラリン-1,2-ジカルボン酸無水物テトラリン二無水物、ジシクロヘキシル-3,4,3’,4’-テトラカルボン酸二無水物、ナフタレン-1,4,5,8-テトラカルボン酸二無水物、2,3,6,7-ナフタレンテトラカルボン酸二無水物、9,9-ビス(3,4-ジカルボキシフェニル)フルオレン二無水物、ノルボルナン-2-スピロ-α-シクロペンタノン-α’-スピロ-2’’-ノルボルナン-5,5’’,6,6’’-テトラカルボン酸二無水物、5-(2,5-ジオキソテトラヒドロフリル)-3-メチル-3-シクロヘキセン-1,2-ジカルボン酸無水物、エチレングリコールビス(アンヒドロトリメリタート)、パラフェニレンビス(トリメリテート無水物)が挙げられる。これらの中で、ピロメリット酸二無水物、3,3’,4,4’-ビフェニルテトラカルボン酸ニ無水物、パラフェニレンビス(トリメリテート無水物)等が好ましい。 Acid dianhydrides include 1,2,3,4-cyclobutane tetracarboxylic dianhydride, 1,2,3,4-cyclopentane tetracarboxylic dianhydride, 1,2,4,5-cyclohexane tetracarboxylic dianhydride, 1,2,3,4-tetramethyl-1,2,3,4-cyclobutane tetracarboxylic dianhydride, 4,4'-(ethyne-1,2-diyl)diphthalic anhydride, 4,4'-(hexafluoroisopropylidene)diphthalic anhydride, and naphthalene-1,4,5,8-tetracarboxylic dianhydride. Water, 3,4'-oxydiphthalic anhydride, 4,4'-oxydiphthalic anhydride, pyromellitic anhydride, 4,4'-sulfonyldiphthalic anhydride, 3,3',4,4'-benzophenonetetracarboxylic dianhydride, bicyclo[2.2.2]oct-7-ene-2,3,5,6-tetracarboxylic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,3,3',4'-biphenyltetracarboxylic dianhydride, bicyclo[2.2.2]octane-2,3,5,6-tetracarboxylic dianhydride tetracarboxylic acid 2,3:5,6-dianhydride, 1,2,3,4-butanetetracarboxylic acid dianhydride, ethylenediaminetetraacetic acid dianhydride, 4,4'-(4,4'-isopropylidenediphenoxy)diphthalic anhydride, 4-(2,5-dioxotetrahydrofuran-3-yl)-tetralin-1,2-dicarboxylic acid anhydride, dicyclohexyl-3,4,3',4'-tetracarboxylic acid dianhydride, naphthalene-1,4,5,8-tetracarboxylic acid dianhydride, 2,3,6,7-naphthalene Examples of suitable dianhydrides include 9,9-bis(3,4-dicarboxyphenyl)fluorene dianhydride, norbornane-2-spiro-α-cyclopentanone-α'-spiro-2"-norbornane-5,5",6,6"-tetracarboxylic dianhydride, 5-(2,5-dioxotetrahydrofuryl)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride, ethylene glycol bis(anhydrotrimellitate), and paraphenylene bis(trimellitate anhydride). Among these, pyromellitic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, and paraphenylene bis(trimellitate anhydride) are preferred.
<ジアミン>
ポリアミド酸の重合に用いられるモノマーとしてのジアミンは、上記の一般式(12)で表される化合物である。一般式(12)におけるRbは2価の有機基であり、ジアミンから2つのアミノ基を除いたジアミン残基である。
<Diamine>
The diamine used as a monomer in the polymerization of polyamic acid is a compound represented by the above general formula (12). In general formula (12), Rb is a divalent organic group, and is a diamine residue obtained by removing two amino groups from a diamine.
一般式(2)を得るためのモノマーとして使用されるジアミンとしては、C4~C18のアルキレンの両端にアミノ基が結合した脂肪族ジアミン、1,5-ジアミノナフタレン、9,9-ビス(4-アミノフェニル)フルオレン、4,4’-メチレンビス(2-メチルシクロヘキシルアミン)、1,4-ビス[2-(4-アミノフェニル)-2-プロピル]ベンゼン、m-キシリレンジアミン、p-キシリレンジアミン、1,3-ビス(アミノメチル)シクロヘキサン、1,4-ビス(アミノメチル)シクロヘキサン、ビス(アミノメチル)ノルボルナン、1,2-シクロヘキサンジアミン、1,3-シクロヘキサンジアミン、1,4-シクロヘキサンジアミン、3-アミノベンジルアミン、4-アミノベンジルアミン、ビス(3-アミノフェニル)スルホン、3,3’-ジアミノ-N-メチルジプロピルアミン、1,4-ビス(3-アミノプロポキシ)ブタン、1,4-ビス(4-アミノフェノキシ)ベンゼン、1,3-ビス(3-アミノフェノキシ)ベンゼン、1,3-ビス(4-アミノフェノキシ)ベンゼン、2,2-ビス[4-(4-アミノフェノキシ)フェニル]ヘキサフルオロプロパン、2,2-ビス(4-アミノフェニル)ヘキサフルオロプロパン、2,2-ビス[4-(4-アミノフェノキシ)フェニル]プロパン、4,4’-ビス(4-アミノフェノキシ)ビフェニル、ビス[4-(3-アミノフェノキシ)フェニル]スルホン、ビス[4-(4-アミノフェノキシ)フェニル]スルホン、2,2’-ビス(トリフルオロメチル)ベンジジン、1,1-ビス(4-アミノフェニル)シクロヘキサン、9,9-ビス(4-アミノ-3-メチルフェニル)フルオレン、1,3-ビス[2-(4-アミノフェニル)-2-プロピル]ベンゼン、1,4-ビス(4-アミノ-2-トリフルオロメチルフェノキシ)ベンゼン、4,4’-[ナフタレン-2,7-ジイルビス(オキシ)]ジアニリン、4,4’-ビス(3-アミノフェノキシ)ビフェニル、ビス(4-アミノフェニル)スルホン、2,7-ジアミノフルオレン、4,4’-ジアミノベンゾフェノン、ジエチレングリコールビス(3-アミノプロピル)エーテル、3,4’-ジアミノジフェニルエーテル、3,3’-ジアミノジフェニルメタン、3,4’-ジアミノジフェニルメタン、4,4’-ジアミノジフェニルメタン、1,6-ジアミノピレン、1,3-ジアミノピレン、2,5-ジメチル-1,4-フェニレンジアミン、4,4’’-ジアミノ-p-テルフェニル、2,5-ジアミノトルエン、4,4’-メチレンビス(2-エチル-6-メチルアニリン)、4,4’-メチレンビス(2,6-ジエチルアニリン)、4,4’-メチレンビス(2,6-ジメチルアニリン)、4,4’-ジアミノジフェニルエーテル、3,3’-オキシジアニリン、1,4-フェニレンジアミン、1,3-フェニレンジアミン、o-トリジン、m-トリジン、3,3’,5,5’-テトラメチルベンジジン、2,4,6-トリメチル-1,3-フェニレンジアミン、2,3,5,6-テトラメチル-1,4-フェニレンジアミン、2-(トリフルオロメチル)-1,4-フェニレンジアミン、5-トリフルオロメチル-1,3-フェニレンジアミン、3,3’-ジメチルナフチジン、4,4’-メチレンビス(シクロヘキシルアミン)、4,4’-ジアミノオクタフルオロビフェニル、4,4’-ジアミノ-3,3’-ジメチルジフェニルメタン、4,4’-エチレンジアニリン、4,4’-ビス(4-アミノ-2-トリフルオロメチルフェノキシ)ビフェニル、o-ジアニシジン、m-ジアニシジン、4,4’-ジアミノ-2,2’-ジメチルビベンジル、3,3’-ジアミノベンゾフェノン、1,3-ビス(3-アミノプロピル)テトラメチルジシロキサン、4,4’-ジアミノベンズアニリドが挙げられる。これらの中で、C4~C12のアルキレンを有する脂肪族ジアミン、1,3-ビス(3-アミノフェノキシ)ベンゼン、1,3-ビス(4-アミノフェノキシ)ベンゼン等が好ましい。 The diamine used as a monomer for obtaining the general formula (2) is a C 4 -C Aliphatic diamines with amino groups bonded to both ends of the 18 alkylenes, 1,5-diaminonaphthalene, 9,9-bis(4-aminophenyl)fluorene, 4,4'-methylenebis(2-methylcyclohexylamine), 1,4-bis[2-(4-aminophenyl)-2-propyl]benzene, m-xylylenediamine, p-xylylenediamine, 1,3-bis(aminomethyl)cyclohexane, 1,4-bis(aminomethyl)cyclohexane, bis(aminomethyl)norbornane, 1,2-cyclohexanediamine, 1,3-cyclohexanediamine, 1,4-cyclohexanediamine, 3-aminobenzylamine, 4-aminobenzylamine, bis(3-aminophenyl)sulfone, 3,3'-diamino-N-methyldipropylamine, 1,4-bis(3-aminopropoxy)butane, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(3-aminophenoxy)benzene benzene, 1,3-bis(4-aminophenoxy)benzene, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 4,4'-bis(4-aminophenoxy)biphenyl, bis[4-(3-aminophenoxy)phenyl]sulfone, bis[4-(4-aminophenoxy)phenyl] nyl]sulfone, 2,2'-bis(trifluoromethyl)benzidine, 1,1-bis(4-aminophenyl)cyclohexane, 9,9-bis(4-amino-3-methylphenyl)fluorene, 1,3-bis[2-(4-aminophenyl)-2-propyl]benzene, 1,4-bis(4-amino-2-trifluoromethylphenoxy)benzene, 4,4'-[naphthalene-2,7-diylbis(oxy)]dianiline, 4,4'-bis(3- (aminophenoxy)biphenyl, bis(4-aminophenyl)sulfone, 2,7-diaminofluorene, 4,4'-diaminobenzophenone, diethylene glycol bis(3-aminopropyl)ether, 3,4'-diaminodiphenyl ether, 3,3'-diaminodiphenylmethane, 3,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 1,6-diaminopyrene, 1,3-diaminopyrene, 2,5-dimethyl 1,4-phenylenediamine, 4,4''-diamino-p-terphenyl, 2,5-diaminotoluene, 4,4'-methylenebis(2-ethyl-6-methylaniline), 4,4'-methylenebis(2,6-diethylaniline), 4,4'-methylenebis(2,6-dimethylaniline), 4,4'-diaminodiphenyl ether, 3,3'-oxydianiline, 1,4-phenylenediamine, 1,3-phenylenediamine, o-tolidine , m-tolidine, 3,3',5,5'-tetramethylbenzidine, 2,4,6-trimethyl-1,3-phenylenediamine, 2,3,5,6-tetramethyl-1,4-phenylenediamine, 2-(trifluoromethyl)-1,4-phenylenediamine, 5-trifluoromethyl-1,3-phenylenediamine, 3,3'-dimethylnaphthidine, 4,4'-methylenebis(cyclohexylamine), 4,4'-diaminooctafluorobiphenyl Examples of the diamine include 4,4'-diamino-3,3'-dimethyldiphenylmethane, 4,4'-ethylenedianiline, 4,4'-bis(4-amino-2-trifluoromethylphenoxy)biphenyl, o-dianisidine, m-dianisidine, 4,4'-diamino-2,2'-dimethylbibenzyl, 3,3'-diaminobenzophenone, 1,3-bis(3-aminopropyl)tetramethyldisiloxane, and 4,4'-diaminobenzanilide. Among these, aliphatic diamines having an alkylene of C4 to C12 , 1,3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, and the like are preferred.
<ポリアミド酸の重合>
常法に従い、有機溶媒中で酸二無水物とジアミンを反応させることにより、ポリアミド酸が得られる。この際、酸二無水物のモル数をジアミンのモル数よりも多くすることにより、下記一般式(4)で示すように、両末端が酸無水物基であるポリアミド酸が得られる。一般式(4)において、Raは4価の有機基であるテトラカルボン酸残基であり、Rbは2価の有機基であるジアミン残基である。kは0以上の整数である。
<Polymerization of polyamic acid>
According to a conventional method, polyamic acid is obtained by reacting an acid dianhydride with a diamine in an organic solvent. In this case, by making the number of moles of the acid dianhydride larger than the number of moles of the diamine, a polyamic acid having an acid anhydride group at both ends is obtained as shown in the following general formula (4). In general formula (4), R a is a tetracarboxylic acid residue which is a tetravalent organic group, and R b is a diamine residue which is a divalent organic group. k is an integer of 0 or more.
ポリアミド酸の重合における酸二無水物の量は、ジアミンの量に対して、モル比で、1.1~3.0倍が好ましく、1.3~2.7倍がより好ましく、1.5~2.5倍がさらに好ましく、1.7~2.3倍または1.8~2.2倍であってもよい。酸二無水物の量が少ない場合は、末端が酸無水物であるポリアミド酸が得られない。また、酸二無水物の量が少ない場合(酸二無水物の量とジアミンの量が同等である場合)は、ポリアミド酸の分子量が過度に大きくなりやすい。酸二無水物が大過剰であると、反応効率が低下する傾向がある。 The amount of acid dianhydride in the polymerization of polyamic acid is preferably 1.1 to 3.0 times, more preferably 1.3 to 2.7 times, even more preferably 1.5 to 2.5 times, and may be 1.7 to 2.3 times or 1.8 to 2.2 times, in molar ratio relative to the amount of diamine. If the amount of acid dianhydride is small, polyamic acid having an acid anhydride at the end cannot be obtained. Also, if the amount of acid dianhydride is small (if the amount of acid dianhydride is equal to the amount of diamine), the molecular weight of the polyamic acid tends to be excessively large. If there is a large excess of acid dianhydride, the reaction efficiency tends to decrease.
ポリアミド酸の重合に用いられる有機溶媒は、ポリアミド酸を溶解可能なものであれば特に限定されず、例えば、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチル-2-ピロリドン等のアミド系溶媒を使用できる。アミド系溶媒の中では、N,N-ジメチルホルムアミド、N-ジメチルアセトアミドが特に好ましい。ポリアミド酸の固形分濃度は特に限定されず、例えば、5重量%~35重量%程度である。 The organic solvent used in the polymerization of polyamic acid is not particularly limited as long as it can dissolve polyamic acid, and for example, amide-based solvents such as N,N-dimethylformamide, N,N-dimethylacetamide, and N-methyl-2-pyrrolidone can be used. Among amide-based solvents, N,N-dimethylformamide and N-dimethylacetamide are particularly preferred. The solids concentration of polyamic acid is not particularly limited, and is, for example, about 5% to 35% by weight.
<ポリアミド酸の末端修飾>
ポリアミド酸の末端の酸無水物基と、末端封止化合物(モノアミン)として、カルボキシ基を有する芳香族アミノ化合物またはヒドロキシ基を有する芳香族アミノ化合物を反応させることにより、末端にカルボキシ基および/またはヒドロキシ基を有する一般式(5)で表されるポリアミド酸が得られる。
<Terminal Modification of Polyamic Acid>
A polyamic acid represented by general formula (5) having a carboxy group and/or a hydroxy group at its terminal is obtained by reacting an acid anhydride group at the terminal of a polyamic acid with an aromatic amino compound having a carboxy group or an aromatic amino compound having a hydroxy group as an end-capping compound (monoamine).
一般式(5)におけるRa、Rbおよびkは、一般式(4)と同様である。R3はアリーレンである。X1およびY1は、それぞれ独立に、カルボキシ基またはヒドロキシ基である。 In the general formula (5), R a , R b and k are the same as those in the general formula (4). R 3 is arylene. X 1 and Y 1 each independently represent a carboxy group or a hydroxy group.
カルボキシ基を有する芳香族アミノ化合物は、芳香環にアミノ基およびカルボキシ基が結合した化合物であり、一般式H2N-R3-COOHで表される。カルボキシ基を有する芳香族アミノ化合物の具体例として、o-アミノ安息香酸、m-アミノ安息香酸、p-アミノ安息香酸、3-アミノ-2-メチル安息香酸、3-アミノ-4-メチル安息香酸、2-アミノ-6-メチル安息香酸、4-アミノ-3-メチル安息香酸、2-アミノ-5-メチル安息香酸、2-アミノ-3-メチル安息香酸、4-アミノ-2-メチル安息香酸、5-アミノ-2-メチル安息香酸、6-アミノ-2-ナフトエ酸、3-アミノ-2-ナフトエ酸が挙げられる。これらの中で、m-アミノ安息香酸、p-アミノ安息香酸が好ましい。 The aromatic amino compound having a carboxy group is a compound in which an amino group and a carboxy group are bonded to an aromatic ring, and is represented by the general formula H 2 N-R 3 -COOH. Specific examples of the aromatic amino compound having a carboxy group include o-aminobenzoic acid, m-aminobenzoic acid, p-aminobenzoic acid, 3-amino-2-methylbenzoic acid, 3-amino-4-methylbenzoic acid, 2-amino-6-methylbenzoic acid, 4-amino-3-methylbenzoic acid, 2-amino-5-methylbenzoic acid, 2-amino-3-methylbenzoic acid, 4-amino-2-methylbenzoic acid, 5-amino-2-methylbenzoic acid, 6-amino-2-naphthoic acid, and 3-amino-2-naphthoic acid. Among these, m-aminobenzoic acid and p-aminobenzoic acid are preferred.
ヒドロキシ基を有する芳香族アミノ化合物は、芳香環にアミノ基およびカルボキシ基が結合した化合物であり、一般式H2N-R3-OHで表される。ヒドロキシ基を有する芳香族アミノ化合物の具体例として、o-アミノフェノール、m-アミノフェノール、p-アミノフェノール、5-アミノ-1-ナフトール、5-アミノ-2-ナフトール、6-アミノ-1-ナフトール、3-アミノ-2-ナフトール、8-アミノ-2-ナフトールが挙げられる。これらの中で、m-アミノフェノール、p-アミノフェノールが好ましい。 An aromatic amino compound having a hydroxy group is a compound in which an amino group and a carboxy group are bonded to an aromatic ring, and is represented by the general formula H 2 N-R 3 -OH. Specific examples of aromatic amino compounds having a hydroxy group include o-aminophenol, m-aminophenol, p-aminophenol, 5-amino-1-naphthol, 5-amino-2-naphthol, 6-amino-1-naphthol, 3-amino-2-naphthol, and 8-amino-2-naphthol. Of these, m-aminophenol and p-aminophenol are preferred.
ポリアミド酸の末端修飾には、カルボキシ基を有する芳香族アミノ化合物のみを用いてもよく、ヒドロキシ基を有する芳香族アミノ化合物のみを用いてもよく、これらの両方を用いてもよい。カルボキシ基を有する芳香族アミノ化合物のみを用いた場合、一般式(5)のポリアミド酸は、X1およびY1の両方がカルボキシ基である。ヒドロキシ基を有する芳香族アミノ化合物のみを用いた場合、一般式(5)のポリアミド酸は、X1およびY1の両方がヒドロキシ基である。カルボキシ基を有する芳香族アミノ化合物とヒドロキシ基を有する芳香族アミノ化合物を用いた場合、一般式(5)のポリアミド酸は、X1およびY1の両方がカルボキシ基であるもの、X1およびY1の両方がヒドロキシ基であるもの、ならびにX1およびY1の一方がカルボキシ基であり他方がヒドロキシ基であるものの混合物である。 For the terminal modification of polyamic acid, only aromatic amino compounds having a carboxy group may be used, only aromatic amino compounds having a hydroxy group may be used, or both of them may be used. When only aromatic amino compounds having a carboxy group are used, the polyamic acid of general formula (5) has both X 1 and Y 1 as carboxy groups. When only aromatic amino compounds having a hydroxy group are used, the polyamic acid of general formula (5) has both X 1 and Y 1 as hydroxy groups. When aromatic amino compounds having a carboxy group and aromatic amino compounds having a hydroxy group are used, the polyamic acid of general formula (5) has both X 1 and Y 1 as carboxy groups, both X 1 and Y 1 as hydroxy groups, and a mixture of one of X 1 and Y 1 as carboxy groups and the other as hydroxy groups.
<イソイミド化>
脱水縮合剤を用いてポリアミド酸の脱水環化を行うことにより、イソイミドが生成する。末端修飾された一般式(5)のポリアミド酸を、脱水縮合剤を用いて脱水環化することにより、一般式(2)で表される化合物が得られる。
<Isoimidization>
The isoimide is generated by dehydrating and cyclizing the polyamic acid using a dehydrating condensation agent. The compound represented by the general formula (2) is obtained by dehydrating and cyclizing the terminal-modified polyamic acid represented by the general formula (5) using a dehydrating condensation agent.
一般式(2)におけるX1およびY1は、一般式(5)と同様である。R1はテトラカルボン酸残基であり、一般式(5)のRaと同様である。R2はジアミン残基であり、一般式(5)のRbと同様である。一般式(2)におけるAは、下記(A1)のイミド構造または下記(A2)のイソイミド構造である。 X1 and Y1 in general formula (2) are the same as those in general formula (5). R1 is a tetracarboxylic acid residue and is the same as Ra in general formula (5). R2 is a diamine residue and is the same as Rb in general formula (5). A in general formula (2) is an imide structure of the following (A1) or an isoimide structure of the following (A2).
脱水縮合剤としては、ビス(2,6-ジイソプロピルフェニル)カルボジイミド、ビス(トリメチルシリル)カルボジイミド、N,N’-ジ-tert-ブチルカルボジイミド、N,N’-ジシクロヘキシルカルボジイミド、N,N’-ジイソプロピルカルボジイミド、1-(3-ジメチルアミノプロピル)-3-エチルカルボジイミド等のカルボジイミド化合物;無水トリフルオロ酢酸、塩化チオニル等が挙げられる。これらの中で、カルボジイミド化合物が好ましく、中でも、N,N’-ジシクロヘキシルカルボジイミド、N,N’-ジイソプロピルカルボジイミドが好ましい。 Examples of dehydration condensation agents include carbodiimide compounds such as bis(2,6-diisopropylphenyl)carbodiimide, bis(trimethylsilyl)carbodiimide, N,N'-di-tert-butylcarbodiimide, N,N'-dicyclohexylcarbodiimide, N,N'-diisopropylcarbodiimide, and 1-(3-dimethylaminopropyl)-3-ethylcarbodiimide; trifluoroacetic anhydride, and thionyl chloride. Among these, carbodiimide compounds are preferred, and N,N'-dicyclohexylcarbodiimide and N,N'-diisopropylcarbodiimide are particularly preferred.
脱水縮合剤の添加量は、一般式(5)の化合物のアミド酸(のカルボキシ基)1当量に対して、1.0当量以上が好ましい。1.0当量未満の場合は、イソイミド化が不完全となり、一部のポリアミド酸が閉環せずに残存することがある。脱水縮合の反応温度は、-10~30℃が好ましく、0~10℃が特に好ましい。 The amount of dehydration condensation agent added is preferably 1.0 equivalent or more per equivalent of the amide acid (carboxy group) of the compound of general formula (5). If the amount is less than 1.0 equivalent, the isoimidization may be incomplete, and some of the polyamide acid may remain without ring closure. The reaction temperature for the dehydration condensation is preferably -10 to 30°C, and particularly preferably 0 to 10°C.
一般的に、ポリアミド酸の化学イミド化は、第三級アミン等の触媒と無水酢酸等の脱水剤の存在下で行われ、ポリアミド酸の脱水閉環によりイミド構造が生成する。イミド化の条件によっては、わずかにイソイミドが生成する場合があるが、大半がイミド構造となる。一方、カルボジイミド化合物等の脱水縮合剤の存在下で脱水閉環を行うと、イミド構造に加えて有意な比率でイソイミド構造が生成する。 Generally, chemical imidization of polyamic acid is carried out in the presence of a catalyst such as a tertiary amine and a dehydrating agent such as acetic anhydride, and an imide structure is generated by dehydration and ring closure of the polyamic acid. Depending on the imidization conditions, a small amount of isoimide may be generated, but the majority of the imide structure is formed. On the other hand, when dehydration and ring closure is carried out in the presence of a dehydrating condensation agent such as a carbodiimide compound, a significant proportion of isoimide structures are generated in addition to the imide structure.
イソイミド構造を有する化合物は、イミド構造のみを有するイミド化合物よりも、融点が低いため、後述する溶融重縮合への適用性が高い。一般式(2)の化合物の融点は300℃以下が好ましく、280℃以下がより好ましく、250℃以下が特に好ましい。 Compounds having an isoimide structure have a lower melting point than imide compounds having only an imide structure, and are therefore more applicable to melt polycondensation, which will be described later. The melting point of the compound of general formula (2) is preferably 300°C or less, more preferably 280°C or less, and particularly preferably 250°C or less.
一般式(2)の化合物において、イミド構造とイソイミド構造の合計に対するイソイミド構造の比率は、10%以上が好ましく、20%以上がより好ましく、25%以上がさらに好ましく、30%以上が特に好ましく、35%以上または40%以上であってもよい。イソイミド構造の比率が高いほど、融点が低くなる傾向がある。イソイミド構造の比率は100%であってもよく、80%以下、70%以下、60%以下または55%以下であってもよい。 In the compound of general formula (2), the ratio of isoimide structures to the total of imide structures and isoimide structures is preferably 10% or more, more preferably 20% or more, even more preferably 25% or more, particularly preferably 30% or more, and may be 35% or more or 40% or more. The higher the ratio of isoimide structures, the lower the melting point tends to be. The ratio of isoimide structures may be 100%, or may be 80% or less, 70% or less, 60% or less, or 55% or less.
[一般式(3)の化合物]
一般式(3)において、R4はアリーレンであり、X2およびY2は、それぞれ独立に、カルボキシ基またはヒドロキシ基である。後述のように、X2およびY2は、エステル形成性を高めるために誘導体化されていてもよい。
[Compound of general formula (3)]
In the general formula (3), R4 is arylene, and X2 and Y2 are each independently a carboxyl group or a hydroxyl group. As described below, X2 and Y2 may be derivatized to enhance ester formation.
ポリエステル-イミド共重合体の耐熱性や原料のコストおよび入手性の観点から、一般式(3)におけるR4は、ナフタレン骨格またはベンゼン骨格であることが好ましい。 From the viewpoints of the heat resistance of the polyester-imide copolymer and the cost and availability of raw materials, R 4 in the general formula (3) is preferably a naphthalene skeleton or a benzene skeleton.
X2およびY2の一方がカルボキシ基、他方がヒドロキシ基である場合、一般式(3)で表される化合物は、芳香族ヒドロキシカルボン酸である。芳香族ヒドロキシカルボン酸を用いることにより、芳香族オキシカルボニル単位を有するエステルが得られる。 When one of X2 and Y2 is a carboxy group and the other is a hydroxy group, the compound represented by the general formula (3) is an aromatic hydroxycarboxylic acid. By using an aromatic hydroxycarboxylic acid, an ester having an aromatic oxycarbonyl unit can be obtained.
芳香族ヒドロキシカルボン酸の好適な具体例としては、p-ヒドロキシ安息香酸、m-ヒドロキシ安息香酸、o-ヒドロキシ安息香酸、6-ヒドロキシ-2-ナフトエ酸、5-ヒドロキシ-2-ナフトエ酸、3-ヒドロキシ-2-ナフトエ酸、4’-ヒドロキシフェニル-4-安息香酸、3’-ヒドロキシフェニル-4-安息香酸、4’-ヒドロキシフェニル-3-安息香酸が挙げられる。ポリマーの機械的特性や融点を調整しやすいことから、これらの芳香族ヒドロキシカルボン酸の中では、p-ヒドロキシ安息香酸、および6-ヒドロキシ-2-ナフトエ酸が好ましい。 Specific examples of suitable aromatic hydroxycarboxylic acids include p-hydroxybenzoic acid, m-hydroxybenzoic acid, o-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid, 5-hydroxy-2-naphthoic acid, 3-hydroxy-2-naphthoic acid, 4'-hydroxyphenyl-4-benzoic acid, 3'-hydroxyphenyl-4-benzoic acid, and 4'-hydroxyphenyl-3-benzoic acid. Of these aromatic hydroxycarboxylic acids, p-hydroxybenzoic acid and 6-hydroxy-2-naphthoic acid are preferred because they allow easy adjustment of the mechanical properties and melting point of the polymer.
X2およびY2の両方がカルボキシ基である場合、一般式(3)で表される化合物は、芳香族ジカルボン酸である。芳香族ジカルボン酸を用いることにより、芳香族ジカルボキシ単位を有するエステルが得られる。 When both X2 and Y2 are carboxy groups, the compound represented by the general formula (3) is an aromatic dicarboxylic acid. By using an aromatic dicarboxylic acid, an ester having an aromatic dicarboxy unit can be obtained.
芳香族ジカルボン酸の好適な具体例としては、テレフタル酸、イソフタル酸、2,6-ナフタレンジカルボン酸、1,6-ナフタレンジカルボン酸、2,7-ナフタレンジカルボン酸、1,4-ナフタレンジカルボン酸、および4,4’-ジカルボキシビフェニル等の芳香族ジカルボン酸が挙げられる。ポリマーの機械的特性や融点を調整しやすいことから、これらの芳香族ジカルボン酸中では、テレフタル酸、および2,6-ナフタレンジカルボン酸が好ましい。 Specific examples of suitable aromatic dicarboxylic acids include aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid, 1,6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, 1,4-naphthalenedicarboxylic acid, and 4,4'-dicarboxybiphenyl. Of these aromatic dicarboxylic acids, terephthalic acid and 2,6-naphthalenedicarboxylic acid are preferred because they allow easy adjustment of the mechanical properties and melting point of the polymer.
X2およびY2の両方がヒドロキシ基である場合、一般式(3)で表される化合物は、芳香族ジオール酸である。芳香族ジオールを用いることにより、芳香族ジオキシ単位を有するエステルが得られる。 When both X2 and Y2 are hydroxy groups, the compound represented by the general formula (3) is an aromatic diol acid. By using an aromatic diol, an ester having an aromatic dioxy unit is obtained.
芳香族ジオールの好適な具体例としては、ハイドロキノン、レゾルシン、2,6-ジヒドロキシナフタレン、2,7-ジヒドロキシナフタレン、1,6-ジヒドロキシナフタレン、1,4-ジヒドロキシナフタレン、4,4’-ジヒドロキシビフェニル、3,3’-ジヒドロキシビフェニル、3,4’-ジヒドロキシビフェニル、4,4’-ジヒドロキシビフェニルエーテルが挙げられる。ポリマーの特性や重合時の反応性の観点から、これらの芳香族ジオールの中では、ハイドロキノン、レゾルシン、および4,4’-ジヒドロキシビフェニルが好ましい。 Specific examples of suitable aromatic diols include hydroquinone, resorcinol, 2,6-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 1,4-dihydroxynaphthalene, 4,4'-dihydroxybiphenyl, 3,3'-dihydroxybiphenyl, 3,4'-dihydroxybiphenyl, and 4,4'-dihydroxybiphenyl ether. From the viewpoint of polymer properties and reactivity during polymerization, hydroquinone, resorcinol, and 4,4'-dihydroxybiphenyl are preferred among these aromatic diols.
ポリエステル-イミド共重合体の調製においては、上記の芳香族ヒドロキシカルボン酸、芳香族ジカルボン酸および芳香族ジオールのエステル形成性誘導体を用いてもよい。エステル形成性誘導体としては、カルボン酸(カルボキシ基)のエステル誘導体および酸ハロゲン化物、ヒドロキシ基のアシル化誘導体等が挙げられる。 In preparing the polyester-imide copolymer, ester-forming derivatives of the above-mentioned aromatic hydroxycarboxylic acids, aromatic dicarboxylic acids, and aromatic diols may be used. Examples of ester-forming derivatives include ester derivatives and acid halides of carboxylic acids (carboxy groups), and acylated derivatives of hydroxy groups.
ポリエステル-イミド共重合体の調製において、一般式(3)で表される化合物を複数種併用してもよい。一般式(3)で表される化合物として、複数種の芳香族ヒドロキシカルボン酸を用いてもよく、複数種の芳香族ジカルボン酸を用いてもよく、複数種の芳香族ジオールを用いてもよい。一般式(3)で表される化合物として、芳香族ヒドロキシカルボン酸、芳香族ジカルボン酸および芳香族ジオールの中から、2種以上を用いてもよい。 In preparing the polyester-imide copolymer, multiple types of compounds represented by general formula (3) may be used in combination. As the compound represented by general formula (3), multiple types of aromatic hydroxycarboxylic acids may be used, multiple types of aromatic dicarboxylic acids may be used, or multiple types of aromatic diols may be used. As the compound represented by general formula (3), two or more types may be used from among aromatic hydroxycarboxylic acids, aromatic dicarboxylic acids, and aromatic diols.
ポリエステル-イミド共重合体の調製に用いられる一般式(3)で表される化合物のうち、ナフタレン骨格を有する化合物(R4がナフタレン骨格を有する化合物)の割合(モル比)は、30~85%が好ましく、40~80%がより好ましく、45~75%がさらに好ましく、50~70%または55~65%であってもよい。ナフタレン骨格を有する化合物の割合が少ない場合は、得られるポリマーの耐熱性や誘電特性が低下しやすい。ナフタレン骨格を有する化合物の割合が過度に大きいと、融点が高いために溶融重合への適用性に劣り、重合が十分に進行しない場合がある。 Among the compounds represented by the general formula (3) used in the preparation of the polyester-imide copolymer, the proportion (molar ratio) of the compound having a naphthalene skeleton (the compound in which R 4 has a naphthalene skeleton) is preferably 30 to 85%, more preferably 40 to 80%, even more preferably 45 to 75%, and may be 50 to 70% or 55 to 65%. When the proportion of the compound having a naphthalene skeleton is low, the heat resistance and dielectric properties of the resulting polymer tend to decrease. When the proportion of the compound having a naphthalene skeleton is excessively high, the melting point is high, so that the applicability to melt polymerization is poor, and polymerization may not proceed sufficiently.
<エステルの重合>
一般式(2)で表される化合物(イソイミド構造を有するイミドオリゴマー)と、一般式(3)で表される化合物との重縮合により、一般式(1)で表されるポリエステル-イミド共重合体が得られる。
<Ester Polymerization>
The polyester-imide copolymer represented by the general formula (1) is obtained by polycondensation of the compound represented by the general formula (2) (imide oligomer having an isoimide structure) and the compound represented by the general formula (3).
なお、一般式(2)の化合物は、構造Aの少なくとも一部がイソイミド構造であるが、重縮合時の加熱により、イソイミドがイミドに異性化するため、得られるポリマーには、イソイミド構造はほとんど残存していない。 In the compound of general formula (2), at least a portion of structure A is an isoimide structure, but because the isoimide is isomerized to imide by heating during polycondensation, almost no isoimide structure remains in the resulting polymer.
一般式(1)におけるZは、一般式(2)のX1と一般式(3)のY2との縮合により生成するエステル、および一般式(2)のY1と一般式(3)のX2との縮合により生成するエステルである。X1,X2,Y1,Y2の組合せに応じて、エステル結合Zは、-CO-O-および-O-CO-のいずれにもなり得る。 Z in general formula (1) is an ester formed by condensation of X1 in general formula (2) with Y2 in general formula (3), and an ester formed by condensation of Y1 in general formula (2) with X2 in general formula (3). Depending on the combination of X1 , X2 , Y1 , and Y2 , the ester bond Z can be either -CO-O- or -O-CO-.
一般式(1)におけるR1は、一般式(2)と同様であり、4価の有機基であるテトラカルボン酸残基である。一般式(1)におけるR3およびR4は、一般式(2)(3)におけるR3およびR4と同様であり、アリーレンである。一般式(1)におけるR2は、2価の有機基であり、一般式(2)と同様のジアミン残揮であるか、または-R3-Z-R3-である。 R1 in formula (1) is the same as in formula (2) and is a tetracarboxylic acid residue, which is a tetravalent organic group. R3 and R4 in formula (1) are the same as R3 and R4 in formulas (2) and (3) and are arylene. R2 in formula (1) is a divalent organic group and is a diamine residue, which is the same as in formula (2), or is -R3 -Z- R3- .
一般式(2)におけるX1およびY1がいずれもカルボキシ基であり、一般式(3)におけるX2およびY2がいずれもヒドロキシ基である場合、重縮合により、一般式(2)の化合物と一般式(3)の化合物が交互重合する。一般式(2)の化合物同士の縮合、および一般式(3)の化合物同士の縮合は起こらないため、一般式(1)におけるR2は、一般式(2)と同様、ジアミン残基であり、一般式(1)におけるmは1である。一般式(2)におけるX1およびY1がいずれもヒドロキシ基であり、一般式(3)におけるX2およびY2がいずれもカルボキシ基である場合も同様である。 When X1 and Y1 in general formula (2) are both carboxy groups, and X2 and Y2 in general formula (3) are both hydroxy groups, the compound of general formula (2) and the compound of general formula (3) are alternately polymerized by polycondensation. Since the compounds of general formula (2) do not condense with each other, and the compounds of general formula (3) do not condense with each other, R2 in general formula (1) is a diamine residue, as in general formula (2), and m in general formula (1) is 1. The same applies when X1 and Y1 in general formula (2) are both hydroxy groups, and X2 and Y2 in general formula (3) are both carboxy groups.
一般式(2)の化合物を合成する際に、ポリアミド酸の末端修飾に用いる芳香族アミノ化合物として、カルボキシ基を有する芳香族アミノ化合物とヒドロキシ基を有する芳香族アミノ化合物を併用した場合、一般式(2)におけるX1およびY1は、ヒドロキシ基およびカルボキシ基の両方を含む。この場合、重縮合の際に、一般式(2)の化合物同士が縮合してエステル結合Zが生成し、一般式(1)におけるR2は、-R3-Z-R3-の構造を有する。 When synthesizing the compound of general formula (2), if an aromatic amino compound having a carboxy group and an aromatic amino compound having a hydroxy group are used in combination as aromatic amino compounds for terminal modification of polyamic acid, X1 and Y1 in general formula (2) contain both a hydroxy group and a carboxy group. In this case, during polycondensation, the compounds of general formula (2) are condensed with each other to form an ester bond Z, and R2 in general formula (1) has a structure of -R3 -Z- R3- .
一般式(3)の化合物として、芳香族ヒドロキシカルボン酸を用いる場合や、芳香族ジカルボン酸と芳香族ジオールを併用する場合は、一般式(3)におけるX2およびY2は、ヒドロキシ基およびカルボキシ基の両方を含む。この場合、重縮合の際に、一般式(3)の化合物同士が縮合してエステル結合Zが生成するため、一般式(1)には、mが2以上である構造単位(ポリエステル単位)が含まれる。 When an aromatic hydroxycarboxylic acid is used as the compound of general formula (3) or when an aromatic dicarboxylic acid and an aromatic diol are used in combination, X2 and Y2 in general formula (3) contain both a hydroxy group and a carboxy group. In this case, the compounds of general formula (3) are condensed with each other during polycondensation to generate an ester bond Z, so that general formula (1) contains a structural unit (polyester unit) in which m is 2 or more.
一般式(2)の化合物と一般式(3)の化合物の比率は特に限定されないが、重合性の観点から、一般式(2)のX1およびY1、ならびに一般式(3)のX2およびY2の全体における、カルボキシ基の総量とヒドロキシ基の総量が略等モルであることが好ましい。ヒドロキシ基の総量に対するカルボキシ基の総量の比は、0.7~1.3が好ましく、0.8~1.2がより好ましく、0.9~1.1がさらに好ましく、0.95~1.05、0.98~1.02または0.99~1.01であってもよい。なお、ここでのカルボキシ基の量は、カルボキシ基がエステル形成性誘導体化されているもの(例えば、エステルや酸ハロゲン化物)を含み、ヒドロキシ基の量は、ヒドロキシ基がエステル形成性誘導体化されているもの(例えば、アシル化物)を含む。 The ratio of the compound of general formula (2) to the compound of general formula (3) is not particularly limited, but from the viewpoint of polymerizability, it is preferable that the total amount of carboxy groups and the total amount of hydroxy groups in X1 and Y1 of general formula (2) and X2 and Y2 of general formula (3) as a whole are approximately equimolar. The ratio of the total amount of carboxy groups to the total amount of hydroxy groups is preferably 0.7 to 1.3, more preferably 0.8 to 1.2, even more preferably 0.9 to 1.1, and may be 0.95 to 1.05, 0.98 to 1.02, or 0.99 to 1.01. The amount of carboxy groups here includes those in which the carboxy groups have been converted into ester-forming derivatives (e.g., esters and acid halides), and the amount of hydroxy groups includes those in which the hydroxy groups have been converted into ester-forming derivatives (e.g., acylated products).
ポリマーの耐熱性を高めつつ、低誘電率化する観点から、一般式(2)の化合物と一般式(3)の化合物の合計に対する一般式(2)の化合物の量は、5~50モル%が好ましく、10~40モル%がより好ましい。一般式(2)の化合物の割合が小さく、ポリマーにおけるイミド構造の比率が低い場合は、耐熱性が不足する場合がある。一般式(2)の化合物の割合が過度に大きい場合、ポリマーにおけるイミド構造の比率が高い場合は、ポリマーの比誘電率および誘電正接が高くなる傾向がある。 From the viewpoint of increasing the heat resistance of the polymer while lowering its dielectric constant, the amount of the compound of general formula (2) relative to the total of the compound of general formula (2) and the compound of general formula (3) is preferably 5 to 50 mol %, more preferably 10 to 40 mol %. If the proportion of the compound of general formula (2) is small and the proportion of the imide structure in the polymer is low, the heat resistance may be insufficient. If the proportion of the compound of general formula (2) is excessively large and the proportion of the imide structure in the polymer is high, the relative dielectric constant and dielectric tangent of the polymer tend to be high.
一般式(2)の化合物のモル量は、一般式(2)の化合物の仕込み量(質量)と、ポリアミド酸の重合に用いる酸二無水物およびジアミンの種類および仕込み量から下記の式(I)により算出した理論分子量Mに基づいて計算できる。
M=(mP-2×mw)×{NA/(NA-NB)} …(I)
The molar amount of the compound of general formula (2) can be calculated based on the amount (mass) of the compound of general formula (2) charged and the theoretical molecular weight M calculated from the following formula (I) based on the type and amount of the acid dianhydride and diamine used in the polymerization of the polyamic acid.
M=(m P −2×m w )×{N A /(N A −N B )} …(I)
mP:ポリアミド酸1単位あたりの分子量
mw:水の分子量(=ポリアミド酸1単位あたりの分子量(=18.02)
NA:酸二無水物の全モル数
NB:ジアミンの全モル数
m P : Molecular weight per unit of polyamic acid m w : Molecular weight of water (= Molecular weight per unit of polyamic acid (= 18.02)
N A : Total moles of acid dianhydride N B : Total moles of diamine
ポリアミド酸1単位あたりの分子量mPは、下記式に基づいて計算する。
ma:酸二無水物aの分子量
Na:酸二無水物aのモル数
NA:酸二無水物の全モル数
mb:ジアミンbの分子量
Nb:ジアミンbのモル数
NB:ジアミンの全モル数
mp:末端封止化合物(モノアミン)pの分子量
Nb:末端封止化合物pのモル数
NB:末端封止化合物の全モル数
m a : molecular weight of acid dianhydride a N a : moles of acid dianhydride a N A : total moles of acid dianhydride m b : molecular weight of diamine b N b : moles of diamine b N B : total moles of diamines m p : molecular weight of terminal blocking compound (monoamine) p N b : moles of terminal blocking compound p N B : total moles of terminal blocking compounds
一般式(2)の化合物と一般式(3)の化合物の重縮合において、X1,Y1,X2,Y2のヒドロキシ基とカルボキシ基は、そのまま縮合してエステル化することも可能であるが、重合効率の観点から、ヒドロキシ基および/またはカルボキシ基をエステル形成性の高い官能基に誘導体化した後、重縮合することが好ましい。 In the polycondensation of the compound of general formula (2) and the compound of general formula (3), the hydroxyl groups and carboxyl groups of X 1 , Y 1 , X 2 and Y 2 can be esterified by condensation as they are. However, from the viewpoint of polymerization efficiency, it is preferable to derivatize the hydroxyl groups and/or carboxyl groups into functional groups having high ester-forming properties and then polycondense the resulting mixture.
芳香族ポリエステルの重合においては、ヒドロキシ基をアシル化した後、脱エステル化により重縮合することが好ましい。アシル化は、一般式(2)または(3)の化合物のヒドロキシ基と、脂肪酸無水物とを反応させることにより行うことが好ましい。脂肪酸無水物の具体例としては、無水酢酸および無水プロピオン酸が挙げられる。コストおよび取り扱い性の点から、無水酢酸が特に好ましい。脂肪酸無水物の使用量は、ヒドロキシ基1当量に対して、1.0~1.5当量が好ましく、1.05~1.3当量がより好ましい。 In the polymerization of aromatic polyesters, it is preferable to acylate the hydroxyl groups and then perform polycondensation by deesterification. The acylation is preferably carried out by reacting the hydroxyl groups of the compound of general formula (2) or (3) with a fatty acid anhydride. Specific examples of fatty acid anhydrides include acetic anhydride and propionic anhydride. From the standpoint of cost and ease of handling, acetic anhydride is particularly preferable. The amount of fatty acid anhydride used is preferably 1.0 to 1.5 equivalents per equivalent of hydroxyl groups, and more preferably 1.05 to 1.3 equivalents.
一般式(2)および一般式(3)の化合物を混合し、必要に応じてアシル化等の誘導体化を行った後、モノマー混合物を加熱するとともに、重縮合により副生する脱離成分(例えば、脂肪酸無水物によりヒドロキシ基をアシル化した場合の脱離成分は脂肪酸)を留去することにより、上記一般式(1)で表されるポリエステル-イミド共重合体が得られる。重縮合は、触媒の存在下で行うことが好ましい。触媒の例としては、酢酸マグネシウム、酢酸第一錫、テトラブチルチタネート、酢酸鉛、酢酸ナトリウム、酢酸カリウム、三酸化アンチモン等の金属化合物や、1-メチルイミダゾール等の含窒素複素環式化合物が挙げられる。触媒の使用量は、一般に、モノマーの合計100モル部に対し、0.1モル部以下である。 The compounds of general formula (2) and general formula (3) are mixed, and derivatized as necessary, such as by acylation. The monomer mixture is then heated, and the by-product of polycondensation (for example, when the hydroxyl group is acylated with a fatty acid anhydride, the by-product is a fatty acid) is distilled off to obtain a polyester-imide copolymer represented by general formula (1). The polycondensation is preferably carried out in the presence of a catalyst. Examples of catalysts include metal compounds such as magnesium acetate, stannous acetate, tetrabutyl titanate, lead acetate, sodium acetate, potassium acetate, and antimony trioxide, and nitrogen-containing heterocyclic compounds such as 1-methylimidazole. The amount of catalyst used is generally 0.1 molar parts or less per 100 molar parts of the total monomers.
重縮合は、溶液重合、溶融重合および固相重合のいずれでも行い得るが、溶媒への溶解性が低いモノマーにも適用可能であり、反応効率が高いことから、溶融重合が好ましい。溶融重縮合のみにより重合を行う場合、溶融重縮合の温度は、150℃以上350℃以下が好ましく、250℃以上320℃以下がより好ましい。溶融重縮合の後に後述する固相重合を行い、2段階で重合を行う場合、溶融重縮合の温度は、120℃以上320℃以下が好ましく、200℃以上300℃以下が好ましい。重縮合反応の時間は、所望の融点および分子量を有する重合物が得られる限り特に限定されない。重縮合の反応時間は、例えば、30分以上5時間以下であってもよい。 Polycondensation can be carried out by any of solution polymerization, melt polymerization and solid-phase polymerization, but melt polymerization is preferred because it can be applied to monomers with low solubility in solvents and has high reaction efficiency. When polymerization is carried out only by melt polycondensation, the temperature of melt polycondensation is preferably 150°C to 350°C, more preferably 250°C to 320°C. When polymerization is carried out in two stages by carrying out solid-phase polymerization described later after melt polycondensation, the temperature of melt polycondensation is preferably 120°C to 320°C, more preferably 200°C to 300°C. The time of the polycondensation reaction is not particularly limited as long as a polymer having the desired melting point and molecular weight is obtained. The reaction time of polycondensation may be, for example, 30 minutes to 5 hours.
イミド化合物は融点が高く、上記の温度範囲ではほとんど溶融しないため、溶融重合でポリエステル-イミド共重合体を得るためには、350℃程度またはそれ以上の高温に加熱する必要がある。一方、一般式(2)で表される化合物は、構造Aの少なくとも一部がイソイミド構造であるため、一般的なイミドオリゴマーに比べて融点が低く、350℃以下の低温でも溶融重合が可能であり、反応性に優れている。前述のように、イソイミドは、高温でイミドに異性化するため、イソイミド構造を有する化合物を用いた場合でも、溶融重合により得られる一般式(1)のエステルにはイソイミド構造はほとんど含まれておらず、一般式(2)の構造Aのほぼ全量がイミド化されている。 Since imide compounds have a high melting point and are hardly melted in the above temperature range, it is necessary to heat them to a high temperature of about 350°C or higher in order to obtain a polyester-imide copolymer by melt polymerization. On the other hand, since at least a part of structure A of the compound represented by general formula (2) is an isoimide structure, it has a lower melting point than general imide oligomers, can be melt polymerized even at a low temperature of 350°C or lower, and has excellent reactivity. As mentioned above, isoimide isomerizes to imide at high temperatures, so even when a compound having an isoimide structure is used, the ester of general formula (1) obtained by melt polymerization contains almost no isoimide structure, and almost all of structure A of general formula (2) is imidized.
溶融重合により得られた重合物は、必要に応じて、さらなる高分子量化等を目的として、固化された状態(固相)で加熱して、重縮合(固相重合)を行ってもよい。 If necessary, the polymer obtained by melt polymerization may be heated in a solidified state (solid phase) to carry out polycondensation (solid phase polymerization) for the purpose of further increasing the molecular weight, etc.
<ポリエステル-イミド共重合体の物性>
上記の方法により得られた一般式(1)のポリエステル-イミド共重合体の融点は、特に限定されないが、耐熱性の観点からは、250℃以上が好ましく、280℃以上がより好ましい。一般式(2)で表されるイソイミド構造を有する化合物を用いることにより、このような高い融点を有するポリエステル-イミド共重合体を、溶融重合により得ることが可能となる。フィルム等への加工性の観点から、一般式(1)のポリエステル-イミド共重合体の融点は、400℃以下が好ましく、350℃以下がより好ましい。
<Physical Properties of Polyester-Imide Copolymer>
The melting point of the polyester-imide copolymer of general formula (1) obtained by the above method is not particularly limited, but from the viewpoint of heat resistance, it is preferably 250° C. or higher, and more preferably 280° C. or higher. By using a compound having an isoimide structure represented by general formula (2), it becomes possible to obtain a polyester-imide copolymer having such a high melting point by melt polymerization. From the viewpoint of processability into films, etc., the melting point of the polyester-imide copolymer of general formula (1) is preferably 400° C. or lower, and more preferably 350° C. or lower.
一般式(1)のポリエステル-イミド共重合体のガラス転移温度は、特に限定されないが、耐熱性および高温での電気特性(特に比誘電率および誘電正接の上昇抑制)の観点から、130℃以上が好ましく、140℃以上がより好ましく、150℃以上がさらに好ましい。 The glass transition temperature of the polyester-imide copolymer of general formula (1) is not particularly limited, but from the viewpoint of heat resistance and electrical properties at high temperatures (particularly suppression of increases in the dielectric constant and dielectric tangent), it is preferably 130°C or higher, more preferably 140°C or higher, and even more preferably 150°C or higher.
ポリエステル-イミド共重合体のガラス転移温度および融点は、示差走査熱量計(Differential scanning calorimeter;DSC)によって、昇温速度10℃/minで測定したDSCチャートにおける、変曲点および結晶融解ピークから求めた温度である。具体的には、試料を、室温から10℃/分で昇温し、吸熱ピークを観測後、吸熱ピーク温度よりも20~50℃高い温度まで昇温し、10分間保持した後、20℃/分の降温条件で室温まで試料を冷却する。その後、10℃/分で昇温した際のDSCチャートにおいて、ベースラインと変曲点での接線との交点をガラス転移温度、吸熱ピークがピークトップを示す温度を融点とする。 The glass transition temperature and melting point of a polyester-imide copolymer are temperatures determined from the inflection point and crystalline melting peak in a DSC chart measured with a differential scanning calorimeter (DSC) at a heating rate of 10°C/min. Specifically, the sample is heated from room temperature at 10°C/min, and after an endothermic peak is observed, the sample is heated to a temperature 20-50°C higher than the endothermic peak temperature and held for 10 minutes, after which the sample is cooled to room temperature at a cooling rate of 20°C/min. After that, in the DSC chart when the temperature is raised at 10°C/min, the intersection point between the baseline and the tangent at the inflection point is taken as the glass transition temperature, and the temperature at which the endothermic peak reaches its peak is taken as the melting point.
ポリエステル-イミド共重合体の融点およびガラス転移温度は、テトラカルボン酸残基R1(Ra)、ジアミン残基R2(Rb)、および芳香族基(アリーレン基)R3,R4の種類や、一般式(2)の化合物に由来するイミド構造の比率等の影響を受ける。前述のように、イミド構造の比率が高いほど、耐熱性が高くなる傾向がある。また、一般式(3)の化合物の芳香族基R4がナフタレン骨格を有する場合(一般式(3)で表される化合物のうち、ナフタレン骨格を有する化合物の割合が多い場合)に、耐熱性が高くなる傾向がある。また、R4がナフタレン骨格を有する場合は、ポリマーが液晶性を示しやすく、これに伴って比誘電率および誘電正接が低くなる傾向がある。 The melting point and glass transition temperature of the polyester-imide copolymer are influenced by the types of tetracarboxylic acid residue R 1 (R a ), diamine residue R 2 (R b ), and aromatic groups (arylene groups) R 3 and R 4 , and the ratio of imide structures derived from the compound of general formula (2). As described above, the higher the ratio of imide structures, the higher the heat resistance tends to be. In addition, when the aromatic group R 4 of the compound of general formula (3) has a naphthalene skeleton (when the ratio of compounds having a naphthalene skeleton among the compounds represented by general formula (3) is high), the heat resistance tends to be high. In addition, when R 4 has a naphthalene skeleton, the polymer is likely to exhibit liquid crystallinity, and the relative dielectric constant and dielectric loss tangent tend to be low accordingly.
<ポリエステル-イミド共重合体の応用>
上記のポリエステル-イミド共重合体は、実用に際して、フィルム等の成形品に加工してもよい。加工方法としては、プレス成形、射出成形、押出成形、ブロー成形、溶液キャスト法等が挙げられる。上記のポリエステル-イミド共重合体は、高周波帯域における低誘電特性に優れるため、伝送損失の少ないフレキシブルプリント配線板の基板フィルム材料として好適に使用できる。
<Applications of polyester-imide copolymer>
The polyester-imide copolymer may be processed into a molded product such as a film when put into practical use. Processing methods include press molding, injection molding, extrusion molding, blow molding, solution casting, etc. The polyester-imide copolymer has excellent low dielectric properties in the high frequency band, and therefore can be suitably used as a substrate film material for flexible printed wiring boards with low transmission loss.
上記のポリエステル-イミド共重合体を材料とするフィルムは、周波数40GHzにおける比誘電率Dkが3.50以下であり、周波数40GHzにおける誘電正接Dfが0.0035以下であることが好ましい。比誘電率Dkは3.20以下がより好ましく、誘電正接Dfは0.0030以下がより好ましい。前述のように、ポリマーにおけるイミド構造の比率が低いほど、比誘電率および誘電正接が低くなる傾向がある。 The film made from the polyester-imide copolymer preferably has a dielectric constant Dk of 3.50 or less at a frequency of 40 GHz, and a dielectric loss tangent Df of 0.0035 or less at a frequency of 40 GHz. It is more preferable that the dielectric constant Dk is 3.20 or less, and the dielectric loss tangent Df is 0.0030 or less. As mentioned above, the lower the ratio of imide structures in the polymer, the lower the dielectric constant and dielectric loss tangent tend to be.
上記のポリエステル-イミド共重合体を材料とするフィルムの面内方向(XY方向)の線膨張係数は、70ppm/K以下が好ましく、60ppm/K以下がより好ましい。フィルムの厚み方向(Z方向)の線膨張係数は130ppm/K以下が好ましく、110ppm/K以下がより好ましい。線膨張係数αは、熱機械分析(TMA)による温度25℃~150℃の範囲での温度に対する寸法変化率の傾きであり、下記式により表される。 The linear expansion coefficient in the in-plane directions (X and Y directions) of a film made from the above polyester-imide copolymer is preferably 70 ppm/K or less, more preferably 60 ppm/K or less. The linear expansion coefficient in the thickness direction (Z direction) of the film is preferably 130 ppm/K or less, more preferably 110 ppm/K or less. The linear expansion coefficient α is the slope of the dimensional change rate versus temperature in the range of 25°C to 150°C by thermomechanical analysis (TMA), and is expressed by the following formula:
T1:開始点温度(=25℃=298K)
T2:終了点温度(=150℃=423K)
L1:温度T1における試料長さ
L2:温度T2における試料長さ
T 1 : Starting point temperature (=25℃=298K)
T 2 : End point temperature (=150℃=423K)
L 1 : sample length at temperature T 1 L 2 : sample length at temperature T 2
上記のポリエステル-イミド共重合体を材料とするフィルムは、液晶ポリエステルを材料とするフィルムに比べて、異方性が小さく、面内方向(XY)の線膨張係数αXYと厚み方向(Z)の線膨張係数αZの差が小さい。フィルムの厚み方向と面内方向の線膨張係数の比αZ/αXYは、4以下が好ましく、3以下がより好ましく、2.5以下または2以下であってもよい。αZ/αXYが小さいことにより、電子回路基板等使用する場合に、厚み方向の接続信頼性が高められるとともに、金属層等を積層した場合のフィルムの反りが低減する傾向がある。 The film made of the polyester-imide copolymer has smaller anisotropy and a smaller difference between the linear expansion coefficient αXY in the in-plane direction (XY) and the linear expansion coefficient αZ in the thickness direction (Z) than a film made of a liquid crystal polyester. The ratio of the linear expansion coefficients in the thickness direction and the in-plane direction of the film, αZ / αXY , is preferably 4 or less, more preferably 3 or less, and may be 2.5 or less or 2 or less. When the ratio αZ / αXY is small, when used in an electronic circuit board or the like, the connection reliability in the thickness direction is improved and warping of the film when a metal layer or the like is laminated tends to be reduced.
上記の一般式(3)で表される化合物のみを重縮合することにより得られるポリエステルは、芳香族基R4がパッキングしやすく、一般に液晶性を示す。液晶ポリエステルは、分子間での芳香族基のパッキングが生じやすく、フィルムに成形した際に、ポリマーの分子鎖が面内に配向しやすいために、フィルムの異方性が大きく、厚み方向の線膨張係数αZが大きくなる傾向がある。一般式(3)で表される化合物と一般式(2)で表されるイミド系化合物(オリゴマー)の共重合により得られるポリエステル-イミド共重合体は、液晶性を有し得るが、液晶ポリエステルに比べて芳香族基のパッキングが少なく、液晶性が低いため、ポリマー鎖の面内配向が抑制されており、異方性が低くなる傾向がある。 The polyester obtained by polycondensing only the compound represented by the above general formula (3) is prone to packing of the aromatic group R 4 and generally exhibits liquid crystallinity. Liquid crystal polyester is prone to packing of aromatic groups between molecules, and when molded into a film, the molecular chains of the polymer are prone to be oriented in-plane, so the anisotropy of the film is large and the linear expansion coefficient α Z in the thickness direction tends to be large. The polyester-imide copolymer obtained by copolymerization of the compound represented by general formula (3) and the imide-based compound (oligomer) represented by general formula (2) may have liquid crystallinity, but compared to liquid crystal polyester, the packing of aromatic groups is less and the liquid crystallinity is low, so the in-plane orientation of the polymer chains is suppressed and the anisotropy tends to be low.
前述のように、イミド系オリゴマーとしてイソイミド構造を有する一般式(2)の化合物を用いることにより、低温での溶融重合が可能となる。そのため、本発明によれば、低温の溶液重合により、耐熱性が高く、誘電特性に優れ、かつ配向異方性が抑制されたポリマーおよびフィルムを提供できる。 As mentioned above, by using a compound of general formula (2) having an isoimide structure as an imide oligomer, melt polymerization at low temperatures becomes possible. Therefore, according to the present invention, it is possible to provide a polymer and a film that have high heat resistance, excellent dielectric properties, and suppressed orientation anisotropy by low-temperature solution polymerization.
ポリエステル-イミド共重合体を材料とするフィルムの厚みは特に限定されず、用途に応じて適宜決定すればよい。例えば、プリント配線板の作製に用いられる金属張積層板を製造する場合、フィルムの厚みは、5~200μmが好ましく、10~100μmがより好ましい。 The thickness of the film made of polyester-imide copolymer is not particularly limited and may be determined appropriately depending on the application. For example, when manufacturing a metal-clad laminate for use in the manufacture of printed wiring boards, the thickness of the film is preferably 5 to 200 μm, more preferably 10 to 100 μm.
金属張積層板は、フィルムと金属箔とを熱圧着する方法や、金属箔上にポリマーの溶融物をキャストして金属箔上でフィルム化する方法等、公知の方法により作製できる。金属張積層板は、フィルムの一方の主面にのみ金属箔が積層されたものでもよく、フィルムの両方の主面に金属箔が積層されたものでもよい。金属箔としては、銅、銅合金、ニッケル、ニッケル合金(例えば42合金)、アルミニウム、アルミニウム合金、およびステンレス等が挙げられる。導電性、加工性、フィルムとの接合強度等の観点から、金属箔としては銅箔が特に好ましい。金属箔の表面には、必要に応じて、防錆層、耐熱層、接着層等の機能層が設けられてもよい。 Metal-clad laminates can be produced by known methods, such as thermocompression bonding of a film and a metal foil, or casting a polymer melt on a metal foil to form a film on the metal foil. Metal-clad laminates may be produced by laminating metal foil on only one main surface of a film, or may be produced by laminating metal foil on both main surfaces of a film. Examples of metal foil include copper, copper alloys, nickel, nickel alloys (e.g., alloy 42), aluminum, aluminum alloys, and stainless steel. From the viewpoints of electrical conductivity, workability, and bonding strength with the film, copper foil is particularly preferred as the metal foil. Functional layers such as an anti-rust layer, a heat-resistant layer, and an adhesive layer may be provided on the surface of the metal foil as necessary.
金属張積層板の金属箔をエッチングして配線を形成することにより、プリント配線板が製造される。上記のポリエステル-イミド共重合体を材料とするフィルムに金属配線が設けられているプリント配線板は、伝送速度が速く伝送損失が小さいため、高周波用途の回路基板としても好適に使用できる。 A printed wiring board is manufactured by etching the metal foil of a metal-clad laminate to form wiring. A printed wiring board in which metal wiring is provided on a film made of the above-mentioned polyester-imide copolymer has a high transmission speed and low transmission loss, making it suitable for use as a circuit board for high-frequency applications.
以下に、実施例を挙げて本発明をさらに詳しく説明するが、本発明はこれらの実施例に限定されるものではない。 The present invention will be explained in more detail below with reference to examples, but the present invention is not limited to these examples.
<製造例1>
撹拌翼を取り付けたセパラブルフラスコに、ジアミンとして、1,8-ジアミノオクタン(0.041mol)を入れ、160gのN,N-ジメチルホルムアミド(DMF)に溶解させた。そこに、酸二無水物として、3,3’,4,4’-ビフェニルテトラカルボン酸ニ無水物(0.082mol)を加え、窒素雰囲気下、室温で3時間撹拌した。反応溶液に、アミノフェノール(0.041mol)とアミノ安息香酸(0.041mol)を40gのDMFに溶解させた溶液を加え、室温で3時間撹拌した。氷浴下で、脱水縮合剤としてジイソプロピルカルボジイミド(0.196mol)を加え2時間撹拌した。反応溶液を大量のイソプロパノールに加えて反応物を析出させ、析出した粉末を回収した。不純物がなくなるまで繰り返し洗浄した後、100℃で12時間減圧乾燥して、イソイミド基を含有するイミドオリゴマー1を得た。赤外分光スペクトルの1780cm-1付近のピーク(イミド由来のピーク)と1800cm-1付近のピーク(イソイミド由来のピーク)の強度比から算出したイミドとイソイミドの合計に対するイソイミドの比率(イソイミド化率)は、39%であった。
<Production Example 1>
In a separable flask equipped with a stirring blade, 1,8-diaminooctane (0.041 mol) was placed as a diamine and dissolved in 160 g of N,N-dimethylformamide (DMF). 3,3',4,4'-biphenyltetracarboxylic dianhydride (0.082 mol) was added as an acid dianhydride, and the mixture was stirred at room temperature for 3 hours under a nitrogen atmosphere. A solution of aminophenol (0.041 mol) and aminobenzoic acid (0.041 mol) dissolved in 40 g of DMF was added to the reaction solution, and the mixture was stirred at room temperature for 3 hours. Diisopropylcarbodiimide (0.196 mol) was added as a dehydration condensation agent in an ice bath, and the mixture was stirred for 2 hours. The reaction solution was added to a large amount of isopropanol to precipitate the reactant, and the precipitated powder was collected. The mixture was repeatedly washed until no impurities were present, and then dried under reduced pressure at 100°C for 12 hours to obtain an imide oligomer 1 containing an isoimide group. The ratio of isoimide to the total of imide and isoimide (isoimidization rate) calculated from the intensity ratio of the peak near 1780 cm −1 (peak derived from imide) to the peak near 1800 cm −1 (peak derived from isoimide) in the infrared spectrum was 39%.
<製造例2>
ジアミンとして1,3-ビス(アミノフェノキシベンゼン)、酸二無水物としてパラフェニレンビス(トリメリテート無水物)を用い、反応溶媒をN-メチル-2-ピロリドン(NMP)に変更したこと以外は、製造例1と同様にして、イソイミド基を有するイミドオリゴマー2を合成した。イミドオリゴマー2のイソイミドの化率は、50%であった。
<Production Example 2>
Imide oligomer 2 having an isoimide group was synthesized in the same manner as in Production Example 1, except that 1,3-bis(aminophenoxybenzene) was used as the diamine, paraphenylene bis(trimellitate anhydride) was used as the acid dianhydride, and the reaction solvent was changed to N-methyl-2-pyrrolidone (NMP). The conversion rate of isoimide in imide oligomer 2 was 50%.
<製造例3>
酸二無水物として、パラフェニレンビス(トリメリテート無水物)を用い、反応溶媒をNMPに変更したこと以外は、製造例1と同様にして、イソイミド基を有する化合物3を得た。イミドオリゴマー3のイソイミドの比率は、46%であった。
<Production Example 3>
Except for using paraphenylene bis(trimellitate anhydride) as the acid dianhydride and changing the reaction solvent to NMP, the same procedure as in Production Example 1 was carried out to obtain a compound 3 having an isoimide group. The ratio of isoimide in the imide oligomer 3 was 46%.
<製造例4>
撹拌翼を取り付けたセパラブルフラスコに、1,8-ジアミノオクタン(0.041mol)を入れ、160gのDMFに溶解させた。そこに、3,3’,4,4’-ビフェニルテトラカルボン酸ニ無水物(0.082mol)を加え、窒素雰囲気下、室温で3時間撹拌した。この溶液に、ピリジン(0.082mol)、および無水酢酸(0.107mol)を加え、120℃で2時間撹拌してイミド化を行った。反応溶液を大量のイソプロパノールに加えて反応物を析出させ、析出した粉末を回収した。不純物がなくなるまで繰り返し洗浄した後、150℃で12時間減圧乾燥して、イミドオリゴマー4を得た。
<Production Example 4>
1,8-diaminooctane (0.041 mol) was placed in a separable flask equipped with a stirring blade and dissolved in 160 g of DMF. 3,3',4,4'-biphenyltetracarboxylic dianhydride (0.082 mol) was added thereto and stirred at room temperature for 3 hours under a nitrogen atmosphere. Pyridine (0.082 mol) and acetic anhydride (0.107 mol) were added to this solution and the mixture was stirred at 120°C for 2 hours to carry out imidization. The reaction solution was added to a large amount of isopropanol to precipitate the reactant, and the precipitated powder was collected. The mixture was repeatedly washed until no impurities were present, and then dried under reduced pressure at 150°C for 12 hours to obtain imide oligomer 4.
<実施例1~7>
トルクメーター付き撹拌装置、留出管および還流冷却器を備えた反応容器に、表1に記載の各材料を仕込み、さらに仕込んだ全化合物のヒドロキシ基1当量に対して1.1当量の無水酢酸と、触媒量の1-メチルイミダゾールを加えた。表1におけるイミドオリゴマーおよび芳香族ヒドロキシカルボン酸(4-ヒドロキシ安息香酸および6-ヒドロキシ-2-ナフトエ酸)の量の単位はmmolである。イミドオリゴマーの量は、前述の式(I)から算出した平均分子量に基づく計算値である。
<Examples 1 to 7>
A reaction vessel equipped with a stirrer with a torque meter, a distillation tube, and a reflux condenser was charged with each of the materials shown in Table 1, and further added with 1.1 equivalents of acetic anhydride per equivalent of hydroxyl groups in all of the charged compounds, and a catalytic amount of 1-methylimidazole. The amounts of the imide oligomer and aromatic hydroxycarboxylic acid (4-hydroxybenzoic acid and 6-hydroxy-2-naphthoic acid) in Table 1 are expressed in mmol. The amount of the imide oligomer is a calculated value based on the average molecular weight calculated from the above formula (I).
反応容器内を窒素ガスで十分に置換し、撹拌しながら145℃に加熱して30分間保持した後、速やかに185℃まで昇温し、30分間保持した。その後、副生する酢酸を留去しながら300℃まで30分かけて昇温し、2時間30分間保持した。その後10分かけて反応容器内を7.5tоrrまで減圧して1時間保持し、真空度を保った状態で撹拌を続け、トルクが所定の値を示した時点で撹拌を停止し、反応を終了させた。得られた固形物を取り出し、室温まで放冷した後、粉砕機で粉砕し、メタノールで洗浄し、乾燥させた。その後、窒素ガス雰囲気下320℃で2時間保持し、固相で重合反応を進行させた後、得られた固体を粉砕機で再度粉砕して、ポリエステル-イミド共重合体の粉末を得た。 The inside of the reaction vessel was thoroughly replaced with nitrogen gas, and the vessel was heated to 145°C while stirring and held for 30 minutes, after which it was quickly heated to 185°C and held for 30 minutes. The by-product acetic acid was then distilled off while the temperature was raised to 300°C over 30 minutes, and held for 2 hours and 30 minutes. The pressure inside the reaction vessel was then reduced to 7.5 torr over 10 minutes and held for 1 hour. Stirring was continued while maintaining the vacuum, and when the torque reached a specified value, stirring was stopped and the reaction was terminated. The resulting solid matter was removed and allowed to cool to room temperature, then pulverized in a grinder, washed with methanol, and dried. The vessel was then held for 2 hours at 320°C in a nitrogen gas atmosphere to allow the polymerization reaction to proceed in the solid phase, and the resulting solid matter was pulverized again in a grinder to obtain a polyester-imide copolymer powder.
<比較例1,2>
イミドオリゴマーを用いず、表1に記載の芳香族ヒドロキシカルボン酸を原料として、実施例1~7と同様にして、無水酢酸によるアシル化および重合を行い、ポリマー(芳香族ポリエステル)の粉体を得た。
<Comparative Examples 1 and 2>
Without using an imide oligomer, the aromatic hydroxycarboxylic acids shown in Table 1 were used as raw materials, and acylation with acetic anhydride and polymerization were carried out in the same manner as in Examples 1 to 7 to obtain powders of polymers (aromatic polyesters).
<比較例3>
イミドオリゴマーとして製造例4で作製したイミドオリゴマー4を用い、実施例1~7と同様にして重合を試みたが、300℃まで昇温してもイミドオリゴマーが溶融せず、溶融重合を行うことができなかった。
<Comparative Example 3>
Polymerization was attempted in the same manner as in Examples 1 to 7 using the imide oligomer 4 prepared in Production Example 4 as the imide oligomer. However, even when the temperature was raised to 300° C., the imide oligomer did not melt, and melt polymerization could not be performed.
[評価]
実施例1~7および比較例1,2の樹脂について、以下の方法に従って、ガラス転移温度、線膨張係数、比誘電率および誘電正接の評価を行った。
[evaluation]
The resins of Examples 1 to 7 and Comparative Examples 1 and 2 were evaluated for glass transition temperature, linear expansion coefficient, dielectric constant, and dielectric loss tangent according to the following methods.
<ガラス転移温度>
示差走査熱量測定計(TA Instruments製「Q1000」)により、樹脂のガラス転移温度を測定した。アルミニウム製のサンプルパンに樹脂を5~8mg入れて蓋をし、窒素ガス気流下、昇温速度10℃/分で室温から350~400℃まで昇温して樹脂を完全に融解させた後、降温速度20℃/分で0℃まで降温した。その後、昇温速度10℃/分で昇温を行い、この際のDSCチャートにおける、ベースラインと変曲点(上に凸の曲線が下に凸の曲線に変わる点)での接線との交点をガラス転移温度とした。
<Glass transition temperature>
The glass transition temperature of the resin was measured by a differential scanning calorimeter ("Q1000" manufactured by TA Instruments). 5 to 8 mg of the resin was placed in an aluminum sample pan and covered with a lid. The resin was completely melted by heating from room temperature to 350 to 400°C at a heating rate of 10°C/min under a nitrogen gas flow, and then cooled to 0°C at a heating rate of 20°C/min. The temperature was then raised at a heating rate of 10°C/min, and the intersection of the baseline and the tangent at the inflection point (the point where the upward convex curve changes to a downward convex curve) in the DSC chart at this time was taken as the glass transition temperature.
<線膨張係数(CTE)>
(フィルムの作製)
卓上ミニプレス機(東洋精機製)を用い、厚み300μmの真鍮製スペーサーに樹脂を入れ、加熱プレスすることにより、厚み約300μmのフィルムを作製した。厚み1mmの真鍮製スペーサーを用い、同様にして厚み約1mmのフィルムを作製した。
<Coefficient of Linear Expansion (CTE)>
(Film Preparation)
Using a tabletop mini press (manufactured by Toyo Seiki Co., Ltd.), the resin was placed in a 300 μm thick brass spacer and hot pressed to produce a film with a thickness of about 300 μm. A film with a thickness of about 1 mm was produced in the same manner using a 1 mm thick brass spacer.
(面内方向の線膨張係数)
面内方向の熱膨張係数は、熱機械分析装置(NESZSCH製「TMA4000SA」)を用い、引張荷重法により測定した。5mm×10mmのサイズに切り出した厚み300μmのフィルムを試料として、窒素ガス気流下、昇温速度10℃/分で80~150℃まで昇温した後、降温速度20℃/分で30℃まで降温した。その後、昇温速度10℃/分で昇温を行い、この際のTMAチャートにおける、25℃におけるサンプル長L1、および150℃におけるサンプル長L2から、線膨張係数αXYを算出した。
(In-plane linear expansion coefficient)
The thermal expansion coefficient in the in-plane direction was measured by a tensile load method using a thermomechanical analyzer ("TMA4000SA" manufactured by NESZSCH). A film with a thickness of 300 μm cut into a size of 5 mm x 10 mm was used as a sample, and the temperature was raised to 80 to 150 ° C. at a temperature increase rate of 10 ° C. / min under a nitrogen gas flow, and then the temperature was lowered to 30 ° C. at a temperature decrease rate of 20 ° C. / min. Thereafter, the temperature was increased at a temperature increase rate of 10 ° C. / min, and the linear expansion coefficient α XY was calculated from the sample length L 1 at 25 ° C. and the sample length L 2 at 150 ° C. in the TMA chart at this time.
(厚み方向の線膨張係数)
厚み方向の熱膨張係数は、熱機械分析装置(リガク製「TMA8310」)を用い、圧縮荷重法にて測定した。5mm×5mmのサイズに切り出した厚み1mmのフィルムを試料として、窒素ガス気流下、昇温速度10℃/分で80~150℃まで昇温した後、降温速度8℃/分で25℃まで降温した。その後、昇温速度10℃/分で昇温を行い、この際のTMAチャートにおける、25℃におけるサンプル長L1、および150℃におけるサンプル長L2から、線膨張係数αZを算出した。
(Coefficient of linear expansion in the thickness direction)
The thermal expansion coefficient in the thickness direction was measured by a compression load method using a thermomechanical analyzer (Rigaku's "TMA8310"). A 1 mm thick film cut into a size of 5 mm x 5 mm was used as a sample, and the temperature was raised to 80 to 150°C at a heating rate of 10°C/min under a nitrogen gas flow, and then cooled to 25°C at a heating rate of 8°C/min. The temperature was then raised at a heating rate of 10°C/min, and the linear expansion coefficient αZ was calculated from the sample length L 1 at 25°C and the sample length L 2 at 150°C in the TMA chart at this time.
<比誘電率および誘電正接>
上記と同様に作製した厚み300μmのフィルムから、35mm×50mmのサイズの試料を切り出し、温度23℃、相対湿度50%の環境下で24時間静置した後、ネットワークアナライザー(KEYSIGHT製「N5222B」)とスプリットシリンダー共振器(KEYSIGHT製)とを用い、周波数40GHzで、比誘電率および誘電正接を測定した。
<Dielectric constant and dielectric loss tangent>
A sample having a size of 35 mm x 50 mm was cut out from a film having a thickness of 300 μm prepared in the same manner as above, and allowed to stand for 24 hours under an environment of a temperature of 23° C. and a relative humidity of 50%. Then, the relative dielectric constant and the dielectric loss tangent were measured at a frequency of 40 GHz using a network analyzer ("N5222B" manufactured by KEYSIGHT) and a split cylinder resonator (manufactured by KEYSIGHT).
実施例および比較例のポリマーの作製に用いた原料の種類および仕込み量、ならびにポリマーおよびフィルムの評価結果を表1に示す。
イソイミド構造を有さないイミドオリゴマー4を用いた比較例3では、ポリマーが得られなかったのに対して、イソイミド構造を有する一般式(2)のイミドオリゴマーを用いることにより、化合物の融点が低下するため、溶融重合により、容易にポリエステル-イミド共重合体が得られることが分かる。 In Comparative Example 3, in which imide oligomer 4 without an isoimide structure was used, no polymer was obtained. However, by using the imide oligomer of general formula (2) with an isoimide structure, the melting point of the compound is lowered, and it can be seen that a polyester-imide copolymer can be easily obtained by melt polymerization.
一般式(2)のイミドオリゴマーと、一般式(3)の化合物(芳香族ヒドロキシカルボン酸)との溶融重合により得られた実施例1~7のポリエステル-イミド共重合体は、良好な誘電特性と高い耐熱性を両立していた。実施例1~4の対比、および実施例6,7の対比から、重合時の一般式(2)で表される化合物の比率が高く、ポリマーにおけるイミド構造の比率が大きいほど、耐熱性が高く、線膨張係数の異方性が低い傾向があることが分かる。 The polyester-imide copolymers of Examples 1 to 7 obtained by melt polymerization of the imide oligomer of general formula (2) and the compound of general formula (3) (aromatic hydroxycarboxylic acid) had both good dielectric properties and high heat resistance. A comparison of Examples 1 to 4 and Examples 6 and 7 shows that the higher the ratio of the compound represented by general formula (2) during polymerization and the larger the ratio of the imide structure in the polymer, the higher the heat resistance and the lower the anisotropy of the linear expansion coefficient tend to be.
芳香族ヒドロキシカルボン酸の溶融重合により得られた比較例1,2のポリマー(芳香族ポリエステル)は、誘電特性については実施例1~7と同様に良好であったが、実施例1~7のポリエステル-イミド共重合体に比べてガラス転移温度が低く耐熱性に劣っていた。また、比較例1のポリエステルを用いて作製したフィルムは、線膨張係数の異方性を示す指標であるαZ/αXYが大きな値を示した。
The polymers (aromatic polyesters) of Comparative Examples 1 and 2 obtained by melt polymerization of aromatic hydroxycarboxylic acid had good dielectric properties similar to those of Examples 1 to 7, but had lower glass transition temperatures and inferior heat resistance compared to the polyester-imide copolymers of Examples 1 to 7. In addition, the film produced using the polyester of Comparative Example 1 showed a large value of α Z /α XY , which is an index showing the anisotropy of the linear expansion coefficient.
Claims (8)
一般式(2)における構造Aは、下記の(A1)または(A2)であり、
The structure A in the general formula (2) is the following (A1) or (A2):
The method for producing a polyester-imide copolymer according to claim 7, wherein the temperature of the melt polymerization is 350° C. or lower.
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01289835A (en) * | 1988-05-17 | 1989-11-21 | Idemitsu Petrochem Co Ltd | Wholly aromatic copolyimide ester and its production |
| JPH06157755A (en) * | 1992-11-26 | 1994-06-07 | Ube Ind Ltd | Aromatic copolyester imide |
| US20040030059A1 (en) * | 2002-08-09 | 2004-02-12 | Park Seung Koo | Host-guest polymer system comprising polymer having isoimide group and organic chromophore, side-chain nonlinear optical polymer derived from the same, and method for synthesizing side-chain nonlinear optical polymer |
| JP2018053156A (en) * | 2016-09-30 | 2018-04-05 | コニカミノルタ株式会社 | Polyimide resin composition, method for producing polyimide resin composition, transparent substrate and film for display |
| WO2021261429A1 (en) * | 2020-06-23 | 2021-12-30 | 富士フイルム株式会社 | Curable resin composition, cured film, laminate, method for producing cured film, semiconductor device, and thermosetting resin |
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- 2024-03-05 JP JP2025506748A patent/JPWO2024190545A1/ja active Pending
- 2024-03-05 WO PCT/JP2024/008369 patent/WO2024190545A1/en active Pending
- 2024-03-05 CN CN202480018901.5A patent/CN120958063A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01289835A (en) * | 1988-05-17 | 1989-11-21 | Idemitsu Petrochem Co Ltd | Wholly aromatic copolyimide ester and its production |
| JPH06157755A (en) * | 1992-11-26 | 1994-06-07 | Ube Ind Ltd | Aromatic copolyester imide |
| US20040030059A1 (en) * | 2002-08-09 | 2004-02-12 | Park Seung Koo | Host-guest polymer system comprising polymer having isoimide group and organic chromophore, side-chain nonlinear optical polymer derived from the same, and method for synthesizing side-chain nonlinear optical polymer |
| JP2018053156A (en) * | 2016-09-30 | 2018-04-05 | コニカミノルタ株式会社 | Polyimide resin composition, method for producing polyimide resin composition, transparent substrate and film for display |
| WO2021261429A1 (en) * | 2020-06-23 | 2021-12-30 | 富士フイルム株式会社 | Curable resin composition, cured film, laminate, method for producing cured film, semiconductor device, and thermosetting resin |
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