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WO2024176889A1 - Heater device, heating part, and method for manufacturing heater device - Google Patents

Heater device, heating part, and method for manufacturing heater device Download PDF

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Publication number
WO2024176889A1
WO2024176889A1 PCT/JP2024/004755 JP2024004755W WO2024176889A1 WO 2024176889 A1 WO2024176889 A1 WO 2024176889A1 JP 2024004755 W JP2024004755 W JP 2024004755W WO 2024176889 A1 WO2024176889 A1 WO 2024176889A1
Authority
WO
WIPO (PCT)
Prior art keywords
thermostat
heater device
heater
heated
heating element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2024/004755
Other languages
French (fr)
Japanese (ja)
Inventor
章 佐々木
啓一 福田
大作 石
研二 飯田
進 田口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nichias Corp
Thermos KK
Original Assignee
Nichias Corp
Thermos KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nichias Corp, Thermos KK filed Critical Nichias Corp
Priority to CN202480004827.1A priority Critical patent/CN120188570A/en
Priority to KR1020257015736A priority patent/KR20250093343A/en
Publication of WO2024176889A1 publication Critical patent/WO2024176889A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L53/00Heating of pipes or pipe systems; Cooling of pipes or pipe systems
    • F16L53/30Heating of pipes or pipe systems
    • F16L53/35Ohmic-resistance heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/14Arrangements for the insulation of pipes or pipe systems
    • F16L59/147Arrangements for the insulation of pipes or pipe systems the insulation being located inwardly of the outer surface of the pipe
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K1/00Details of thermometers not specially adapted for particular types of thermometer
    • G01K1/14Supports; Fastening devices; Arrangements for mounting thermometers in particular locations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67098Apparatus for thermal treatment
    • H01L21/67103Apparatus for thermal treatment mainly by conduction
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00Details of electric heating devices
    • H05B1/02Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
    • H05B1/0202Switches
    • H05B1/0213Switches using bimetallic elements
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017Manufacturing methods or apparatus for heaters

Definitions

  • the present invention relates to a heater device or heating unit that heats an object to be heated, and a method for manufacturing this heater device.
  • the heater device described in Patent Document 1 is provided with a bimetal thermostat that cuts off the current when a first temperature is reached and restores the current when the temperature drops to a second temperature.
  • the restoration temperature of the bimetal thermostat is set to 0°C or lower. This heater device is used as a mantle heater for heating piping.
  • Patent Document 1 describes the placement of a bimetal thermostat inside the heater device, but does not disclose any specific placement structure for the bimetal thermostat.
  • thermostat If you want the thermostat to operate according to the temperature of the pipes, it needs to be kept in contact with the pipes. If the thermostat is misaligned inside the heater device and separates from the pipes, it will be difficult for the heat from the pipes to be transferred to the thermostat, and the thermostat may not operate normally.
  • the first invention of this application is a heater device that is placed along the outer surface of an object to be heated, and includes a heating element that generates heat when electricity is applied, a switching device that switches the heating element between energized and de-energized depending on the temperature of the object to be heated, and a heat insulating material that is placed between the inner and outer skin materials.
  • the heat insulating material has a storage portion that forms a space to store the switching device.
  • the storage section can be a through hole that penetrates the insulating material, or a recess that opens toward the outer surface of the heated object.
  • the heating element includes a heater wire
  • the heater wire can be arranged on the surface of the insulating material along a predetermined arrangement pattern, and a portion of the heater wire can be arranged along the storage section at a position a predetermined distance away from the storage section.
  • the heating element can be composed of a heater wire and a support sheet to which the heater wire is fixed.
  • An opening can be formed in the support sheet to allow the switching device to pass through, and a flange portion provided on the switching device can be attached to the support sheet.
  • an inorganic fiber sheet is used as the support sheet, and the edges of the opening in the support sheet can be sewn with reinforcing thread.
  • the heater device can be provided with a temperature sensor for detecting the temperature of the heated object.
  • the temperature sensor can be composed of a detection section that detects the temperature of the heated object and a wiring section extending from the detection section, and the tip of the temperature sensor including the detection section can be exposed to the heated object.
  • the tip of the temperature sensor can be positioned so as not to overlap with the heater wire of the heating element. This prevents the heat of the heater wire from being transferred to the tip of the temperature sensor (particularly the detection section), making it easier for the detection section to detect the temperature of the heated object.
  • the wiring of the temperature sensor can be arranged along a detour path within the layered surface of the inner and outer skin materials.
  • the detour path is a path that detours from the shortest path connecting the starting point and the ending point located within the layered surface.
  • the second invention of the present application is a heating section arranged along the outer surface of the heated object, and includes a heating element that generates heat when electricity is applied, a switching device that switches the heating element between energized and de-energized depending on the temperature of the heated object, and a heat insulating material arranged between the inner and outer skin materials.
  • the heat insulating material has a housing portion that forms a space to house the switching device.
  • the third invention of this application is a manufacturing method for a heater device that is placed along the outer surface of an object to be heated.
  • the heater device has a heating element that generates heat when electricity is applied, a switching device that switches between energizing and de-energizing the heating element depending on the temperature of the object to be heated, and a heat insulating material that is placed between the inner and outer skin materials.
  • a storage section with a predetermined space is formed in the heat insulating material, and the switching device is stored in this storage section.
  • a thermostat can be used as the switching device.
  • the switching device can be positioned in the heater device. This allows the switching device to be in contact with the object to be heated without being misaligned, and the heat of the object to be heated can be efficiently transferred to the switching device. Furthermore, the switching device can be operated appropriately according to the temperature of the object to be heated.
  • FIG. 2 is a perspective view showing a structure of a heater device attached to a pipe.
  • FIG. FIG. FIG. 11 is a cross-sectional view showing a structure in which a thermostat is embedded in a heater device.
  • FIG. 2 is a schematic diagram of the insulation showing the portion that houses the thermostat.
  • 5A and 5B are diagrams illustrating a structure for fixing a thermostat to a seat and the positional relationship between the thermostat and a heater wire.
  • 5A and 5B are diagrams illustrating a structure for fixing a thermostat to a seat and the positional relationship between the thermostat and a heater wire.
  • 5A and 5B are diagrams illustrating the positional relationship between the tip of a temperature sensor and a heater wire.
  • 11 is a diagram illustrating a detour route when arranging a wiring portion of a temperature sensor.
  • the heater device according to the first embodiment of the present invention is attached to the outer circumferential surface of a pipe and heats the inside of the pipe.
  • the inside of the pipe through which gas flows can be heated to prevent by-products and exhaust gas from condensing and depositing.
  • the heater device according to the present embodiment is not limited to heating pipes, and may be capable of heating an object to be heated.
  • FIG. 1 is a perspective view showing the configuration of the heater device 1 attached to a cylindrical pipe 100.
  • the X-axis, Y-axis, and Z-axis are mutually perpendicular axes, and the pipe 100 extends in the X-axis direction.
  • the heater device 1 can also be attached to a bent pipe 100.
  • the heater device 1 can be formed into a bent shape so as to fit along the bent portion of the pipe 100.
  • the heater device 1 is disposed along the circumferential direction of the pipe 100, and has a pair of butt joints 1A, 1B that are butted against each other in the circumferential direction of the pipe 100.
  • the heater device 1 is bent along the outer peripheral surface of the pipe 100, and the pair of butt joints 1A, 1B are butted against each other, so that the outer peripheral surface of the pipe 100 can be covered by the heater device 1.
  • the heater device 1 has an inner skin 10 that contacts the outer surface of the pipe 100, an outer skin 20 that forms the outer surface of the heater device 1, and an insulating material 30 that is arranged between the inner skin 10 and the outer skin 20.
  • the inner skin material 10 and the outer skin material 20 may be made of resin and may have a porous structure.
  • the inner skin material 10 and the outer skin material 20 may be made of the same type of resin, or may be made of different types of resin.
  • resins that form the inner skin material 10 and the outer skin material 20 include PTFE (polytetrafluoroethylene), PFA (perfluoroalkoxyalkane), FEP (fluorinated ethylene propylene), PCTFE (polychlorotrifluoroethylene), ETFE (ethylene tetrafluoroethylene), ECTFE (ethylene chlorotrifluoroethylene), and PVDF (polyvinylidene fluoride).
  • PTFE polytetrafluoroethylene
  • PFA perfluoroalkoxyalkane
  • FEP fluorinated ethylene propylene
  • PCTFE polychlorotrifluoroethylene
  • ETFE ethylene tetrafluoroethylene
  • ECTFE ethylene chlorotrifluoroethylene
  • PVDF polyvinylidene fluoride
  • Thermoplastic resins such as polyamide, polycarbonate, polyacetal, polybutylene terephthalate, modified polyphenylene ether, polyphenylene sulfide, polysulfone, polyethersulfone, polyarylate, polyetheretherketone, polyphthalamide, polyimide, polyetherimide, and polymethylpentene can also be used.
  • fluororesin fiber cloth made by weaving the above-mentioned fluororesin fibers
  • inorganic fiber cloth made of inorganic fibers such as glass fiber, silica fiber, alumina fiber, and silica alumina fiber
  • fluororesin-coated inorganic fiber cloth made by coating inorganic fiber cloth with a fluororesin
  • silicone resin-coated inorganic fiber cloth made by coating inorganic fiber cloth with a silicone resin
  • a heating element 40 is disposed between the inner skin material 10 and the insulating material 30.
  • the heating element 40 has a heater wire 41 that generates heat when electricity is passed through it, and a support sheet 42 to which the heater wire 41 is sewn.
  • the heater wire 41 can be disposed along a predetermined arrangement pattern so that the entire area of the pipe 100 covered by the heater device 1 can be heated evenly.
  • An end of the heater wire 41 is connected to a cable (not shown), which is pulled out to the outside of the heater device 1 and connected to a power source (not shown) disposed outside the heater device 1.
  • the heater wire 41 can be made to generate heat by passing electricity from the power source through the heater wire 41.
  • the support sheet 42 is a sheet-like member formed of inorganic fibers such as glass fiber, ceramic fiber, and silica fiber.
  • the heating element 40 can be positioned so that the support sheet 42 contacts the inner skin material 10 and the heater wire 41 is located between the support sheet 42 and the insulation material 30. This results in the heater wire 41 being positioned on the surface of the insulation material 30.
  • the support sheet 42 can be constructed of a single layer, or can be constructed as a laminate of multiple layers.
  • the multiple layers that make up the laminate can be made of the same type of material, or they can be made of different types of material.
  • the support sheet 42 can also be constructed by stacking multiple layers made of the same type of material and at least one layer made of a different material.
  • the heat insulating material 30 can be formed, for example, from inorganic or organic fibers, and is preferably formed from a material that is non-flammable or flame-retardant.
  • inorganic fibers that can be used include glass fibers, ceramic fibers, and silica fibers.
  • the inorganic fibers can be needled and shaped using an inorganic binder such as colloidal silica, alumina sol, or sodium silicate.
  • examples of organic fibers that can be used include fibers made of aramid, polyamide, or polyimide.
  • the insulating material 30 can be in contact with the inner surface of the outer skin material 20, but a sheet (not shown) can also be placed between the insulating material 30 and the outer skin material 20.
  • This sheet can be made of the same material as the support sheet 42 described above, and can be composed of one layer or multiple layers.
  • a temperature sensor (not shown) that detects the temperature of the pipe 100 can be attached at any location on the heater device 1.
  • the temperature of the pipe 100 can be maintained at a desired temperature by controlling the flow of electricity to the heater wire 41 based on the temperature detected by the temperature sensor.
  • the number of temperature sensors can be determined as appropriate.
  • the heater device 1 is provided with a thermostat (switching device) 50 as shown in Figures 2 and 3.
  • the thermostat 50 is a bimetal thermostat that switches the heater wire 41 between energized and de-energized depending on the temperature of the pipe 100.
  • the thermostat 50 is provided so as to be in contact with the outer peripheral surface of the pipe 100, so that the heat of the pipe 100 is transferred to the thermostat 50. This allows the thermostat 50 to operate depending on the temperature of the pipe 100.
  • the thermostat 50 is in direct contact with the outer peripheral surface of the pipe 100, but this is not limited thereto, and other members may be interposed between the thermostat 50 and the pipe 100. Even in this case, it is sufficient that the heat of the pipe 100 is transferred to the thermostat 50 via the interposed member. Meanwhile, other than the thermostat 50, it is also possible to use a device that can switch the heater wire 41 between energized and de-energized depending on the temperature of the object to be heated (such as the pipe 100).
  • FIG. 1 is a side view of the thermostat 50
  • Figure 3 is a bottom view of the thermostat 50 as viewed from the direction of the arrow D1 shown in Figure 2. Note that the structure of the thermostat 50 is not limited to the structure shown in Figures 2 and 3.
  • a bimetal (not shown) is placed inside the thermostat 50, and the bimetal changes shape in response to temperature to switch the switch on and off.
  • the switch When the switch is on, electricity is allowed to flow to the heater wire 41, and when the switch is off, electricity is cut off to the heater wire 41.
  • the thermostat 50 has a pair of terminals 51 to which the heater wire 41 is connected, and a pair of flanges 52 for fixing the thermostat 50.
  • the pair of terminals 51 are connected to a switch that is switched on/off by the bimetal described above.
  • an opening 52a is formed in each flange 52, and the thermostat 50 can be fixed to the support sheet 42 by threading a thread through the opening 52a and sewing the thread to the support sheet 42.
  • the thermostat 50 is fixed to the support sheet 42 using thread, but this is not limited to this.
  • the flange 52 of the thermostat 50 can be fixed to the support sheet 42 using an adhesive.
  • the thermostat 50 can be fixed to the support sheet 42 by using a known fixing means (for example, an adhesive).
  • FIG. 4 is a cross-sectional view showing the thermostat 50 fixed to the support sheet 42.
  • the support sheet 42 has an opening 42a through which the thermostat 50 passes, and the inner skin material 10 also has an opening 11 through which the thermostat 50 passes. This allows the thermostat 50 to come into contact with the outer circumferential surface of the pipe 100.
  • the insulating material 30 is provided with a storage section 31 that stores a portion of the thermostat 50.
  • the storage section 31 is a through hole that penetrates the insulating material 30, and is formed in a shape that follows the outer shape of the thermostat 50.
  • the storage section 31 does not need to strictly follow the outer shape of the thermostat 50, as long as at least a portion of the storage section 31 is in contact with the outer surface of the thermostat 50 to position the thermostat 50.
  • the flange 52 of the thermostat 50 is disposed between the support sheet 42 and the inner skin material 10, and is sewn to the support sheet 42 as described above.
  • the thermostat 50 can also be positioned by sewing the flange 52 to the support sheet 42.
  • Figure 6 shows an example of the flange 52 sewn to the support sheet 42, and is a view of the thermostat 50 as viewed from the direction of the arrow D2 shown in Figure 4.
  • the inner skin material 10 shown in Figure 4 is omitted in Figure 6.
  • Figure 7 shows the thermostat 50 as viewed from the direction of the arrow D3 shown in Figure 4, and the insulating material 30 is omitted in Figure 7.
  • a thread 61 is threaded through the opening 52a of the flange 52, and the thread 61 is sewn to the support sheet 42.
  • a reinforcing thread 62 is sewn to the support sheet 42 along the edge of the opening 42a, ensuring the strength of the opening 42a.
  • the heater wire 41 is arranged on the support sheet 42 so as to avoid the area in which the thermostat 50 is arranged. Specifically, the heater wire 41 is arranged along the opening 42a of the support sheet 42 at a position a predetermined distance away from the opening 42a. For example, the heater wire 41 can be fixed to the support sheet 42 by sewing a thread (not shown) into the support sheet 42 so that the thread presses the heater wire 41 against the support sheet 42.
  • the heater wire 41 can be arranged according to a predetermined arrangement pattern so that the heat from the heater wire 41 can be easily transferred to the entire pipe 100.
  • the heater wire 41 can be arranged on the surface of the support sheet 42 so that the heater wire 41 is folded back and aligned at a predetermined interval.
  • the interval of the heater wire 41 described above tends to be smaller than the outer diameter of the thermostat 50. In this case, the heater wire 41 and the thermostat 50 will interfere with each other, so it is meaningful to arrange the heater wire 41 along the opening 42a as described above.
  • the storage section 31 of the insulating material 30 is formed to conform to the outer shape of the thermostat 50 and stores the thermostat 50, so that the thermostat 50 can be positioned in the heater device 1. This allows the thermostat 50 to be in contact with the piping 100 without being misaligned, and the heat of the piping 100 can be efficiently transferred to the thermostat 50. The thermostat 50 can then be operated appropriately according to the temperature of the piping 100.
  • the storage section 31 penetrates the insulation material 30, but this is not limited to the above.
  • the storage section 31 may be a recess that opens toward the pipe 100 without penetrating the insulation material 30.
  • the side of this recess is formed in a shape that follows the outer side of the thermostat 50. Even when the thermostat 50 is stored in the recess, the effect of this embodiment described above can be obtained.
  • the terminal 51 of the thermostat 50 is located on the bottom side of the recess, so a passage for passing the heater wire 41 connected to the terminal 51 can be formed in the insulation material 30.
  • This embodiment relates to the placement of a temperature sensor that detects the temperature of the pipe 100.
  • a thermocouple can be used as the temperature sensor. The placement of the temperature sensor will be explained below with reference to FIG. 8.
  • FIG. 8 is a diagram of the inner skin material 10 unfolded, as viewed from the side of the pipe 100, showing a partial area of the inner skin material 10.
  • the heating element 40 is layered on the inner skin material 10, but FIG. 8 shows the positional relationship of the temperature sensor 200 and the heater wire 41 as viewed from the layering direction of the inner skin material 10 and the heating element 40 (the direction perpendicular to the paper surface of FIG. 8).
  • the temperature sensor 200 has a detection section 210 that detects the temperature of the pipe 100, and a wiring section 220 that extends from the detection section 210.
  • a tip section 230 of the temperature sensor 200 including the detection section 210 is exposed to the outer surface of the pipe 100 in order to detect the temperature of the pipe 100.
  • the tip section 230 is disposed along the surface of the inner sheath material 10 (the surface that contacts the pipe 100) and is fixed to the inner sheath material 10 using thread (not shown) or the like.
  • the wiring section 220 is bent at the base end position P10 of the tip section 230 and extends to the back side of the paper in FIG. 8. In other words, the wiring section 220 excluding the tip section 230 extends to the outside of the heater device 1 and is connected to equipment disposed outside the heater device 1.
  • the tip 230 of the temperature sensor 200 is positioned so as not to overlap with the heater wire 41. Specifically, the tip 230 is positioned along the direction in which the heater wire 41 extends (the up-down direction in FIG. 8), and is positioned between the two heater wires 41 that are folded back. The tip 230 is also positioned away from the folded back portion of the heater wire 41.
  • the tip 230 (including the detection portion 210) of the temperature sensor 200 when viewed from the stacking direction of the inner skin material 10 and the heating element 40, the tip 230 (including the detection portion 210) of the temperature sensor 200 is positioned so as not to overlap with the heater wire 41, so that the heat of the heater wire 41 is prevented from being transferred to the tip 230 of the temperature sensor 200.
  • the tip 230 of the temperature sensor 200 is arranged along the direction in which the heater wire 41 extends, but this is not limited to this.
  • the heater wire 41 and the tip 230 of the temperature sensor 200 only need to be arranged so that they do not overlap each other when viewed from the stacking direction of the inner skin material 10 and the heating element 40.
  • the position in which the tip 230 is arranged is not limited to the position along the direction in which the heater wire 41 extends, and it may be a position along a direction different from the direction in which the heater wire 41 extends.
  • the temperature sensor 200 is placed at a position exposed to the outer surface of the pipe 100, but this is not limited thereto, and the temperature sensor 200 can be placed at a position where the temperature of the pipe 100 can be detected.
  • the temperature sensor 200 can be placed between the inner skin material 10 and the heating element 40 (support sheet 42). This structure can also be applied to the first embodiment described above and the third embodiment described below.
  • FIG. 9 is a view of the outer cover material 20 unfolded, as viewed from the side of the insulating material 30.
  • FIG. 9 shows a partial area of the outer cover material 20.
  • a portion of the wiring section 220 is located between the outer cover material 20 and the insulating material 30, and is disposed along the inner surface of the outer cover material 20 (the surface that comes into contact with the insulating material 30).
  • the wiring section 220 is fixed to the outer cover material 20 using a fixing means (not shown) such as thread or adhesive. Note that the wiring section 220 can also be fixed to the insulating material 30 instead of the outer cover material 20.
  • the wiring portion 220 bends and extends toward the front side of the paper, and the detection portion 210 is provided at the tip of this wiring portion 220.
  • the wiring portion 220 extending from the first bend position P21 toward the front side of the paper penetrates the insulation material 30 and extends to the inner surface of the inner skin material 10 (the surface that contacts the pipe 100).
  • the wiring portion 220 bends and extends to the rear of the page, penetrating the outer cover material 20 and extending to the outside of the heater device 1. This allows the wiring portion 220 to be connected to equipment arranged outside the heater device 1.
  • the second bend position P22 is at a different position on the inner surface of the outer cover material 20 from the first bend position P21.
  • the wiring portion 220 when the wiring portion 220 is arranged from the first bending position P21 to the second bending position P22, the wiring portion 220 is not arranged along the shortest path that extends in a straight line from the first bending position P21 to the second bending position P22, but is arranged along a detour path that bypasses this shortest path.
  • the wiring portion 220 is bent at the third bend position P23 and arranged in the direction of arrow D5. Then, the wiring portion 220 is bent at the fourth bend position P24 and arranged in the direction of arrow D6, so that the wiring portion 220 reaches the second bend position P22.
  • the wiring portion 220 is bent within the plane along the inner surface of the outer skin material 20.
  • the directions of arrows D4 and D6 are parallel to each other, but they do not need to be parallel. Also, the directions of arrows D4 and D5 are perpendicular to each other, and the directions of arrows D5 and D6 are perpendicular to each other, but they do not need to be perpendicular. In other words, it is sufficient that wiring section 220 is arranged on the inner surface of outer skin material 20 along a path (detour path) that deviates from the shortest path described above.
  • the wiring part 220 arranged along the bypass path it is possible to prevent the wiring part 220 from shifting when a tensile force acts on the wiring part 220 from outside the heater device 1.
  • the wiring part 220 arranged along the bypass path can resist the tensile force and can prevent the wiring part 220 from shifting.
  • the detection part 210 it is possible to prevent the position of the detection part 210 from shifting due to the shift of the wiring part 220, and the detection part 210 can detect temperature at the desired position of the piping 100.
  • the wiring section 220 arranged along the detour path is arranged on the inner surface of the outer skin material 20 (i.e., between the outer skin material 20 and the insulating material 30), but this is not limited to this. If the detour path of the wiring section 220 is formed in the same plane, it becomes easier to resist the tensile force acting on the wiring section 220, so the wiring section 220 can be arranged along the detour path, for example, at the boundary surface between the insulating material 30 and the heating element 40 or the boundary surface between the inner skin material 10 and the heating element 40. In this case, the wiring section 220 can be fixed to either the insulating material 30 or the heating element 40 (support sheet 42), or to either the inner skin material 10 or the heating element 40 (support sheet 42).

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Control Of Resistance Heating (AREA)
  • Pipe Accessories (AREA)
  • Thermal Insulation (AREA)
  • Resistance Heating (AREA)
  • Central Heating Systems (AREA)

Abstract

According to the present invention, a switching device for switching between passing electric current and not passing electric current through a heating body is positioned relative to an object to be heated. This heater device (1) is disposed along the outer surface of an object to be heated (pipe 100), and is provided with: a heating body (40) that generates heat upon passing of electric current; a switching device (thermostat 50) for switching between passing electric current and not passing electric current through the heating element according to the temperature of the object to be heated; and a heat insulation material (30) disposed between an inner skin material (10) and an outer skin material (20). The heat insulation material has a housing part (31) that forms a space for housing the switching device.

Description

ヒータ装置、加熱部及びヒータ装置の製造方法Heater device, heating unit, and method for manufacturing heater device

 本発明は、被加熱物を加熱するヒータ装置又は加熱部と、このヒータ装置の製造方法に関する。 The present invention relates to a heater device or heating unit that heats an object to be heated, and a method for manufacturing this heater device.

 特許文献1に記載のヒータ装置では、第1の温度に達すると通電を遮断するとともに、降温して第2の温度に達すると通電を復帰するバイメタル式サーモスタットを設けている。そして、バイメタル式サーモスタットの復帰温度を0℃以下としている。このヒータ装置は、配管を加熱するためのマントルヒータとして用いられる。 The heater device described in Patent Document 1 is provided with a bimetal thermostat that cuts off the current when a first temperature is reached and restores the current when the temperature drops to a second temperature. The restoration temperature of the bimetal thermostat is set to 0°C or lower. This heater device is used as a mantle heater for heating piping.

特開2006-286316号公報JP 2006-286316 A

 特許文献1には、ヒータ装置の内部にバイメタル式サーモスタットを配置することが記載されているが、バイメタル式サーモスタットの具体的な配置構造については、何ら開示されていない。 Patent Document 1 describes the placement of a bimetal thermostat inside the heater device, but does not disclose any specific placement structure for the bimetal thermostat.

 配管の温度に応じてサーモスタットを動作させようとする場合には、サーモスタットを配管に接触させ続ける必要がある。ヒータ装置の内部において、サーモスタットの位置がずれてしまうと、サーモスタットが配管から離れることにより、配管の熱がサーモスタットに伝わりにくくなり、サーモスタットが正常に動作しないおそれがある。 If you want the thermostat to operate according to the temperature of the pipes, it needs to be kept in contact with the pipes. If the thermostat is misaligned inside the heater device and separates from the pipes, it will be difficult for the heat from the pipes to be transferred to the thermostat, and the thermostat may not operate normally.

 本願第1の発明は、被加熱物の外面に沿って配置されるヒータ装置であって、通電によって発熱する発熱体と、被加熱物の温度に応じて発熱体の通電及び非通電を切り替える切替装置と、内皮材及び外皮材の間に配置された断熱材と、を有する。断熱材は、切替装置を収容するスペースを形成する収容部を有する。 The first invention of this application is a heater device that is placed along the outer surface of an object to be heated, and includes a heating element that generates heat when electricity is applied, a switching device that switches the heating element between energized and de-energized depending on the temperature of the object to be heated, and a heat insulating material that is placed between the inner and outer skin materials. The heat insulating material has a storage portion that forms a space to store the switching device.

 収容部としては、断熱材を貫通する貫通孔としたり、被加熱物の外面に向かって開口した凹部としたりすることができる。発熱体がヒータ線を含む場合において、ヒータ線は、断熱材の表面において、所定の配置パターンに沿って配置することができ、ヒータ線の一部は、収容部から所定距離だけ離れた位置で収容部に沿って配置することができる。 The storage section can be a through hole that penetrates the insulating material, or a recess that opens toward the outer surface of the heated object. When the heating element includes a heater wire, the heater wire can be arranged on the surface of the insulating material along a predetermined arrangement pattern, and a portion of the heater wire can be arranged along the storage section at a position a predetermined distance away from the storage section.

 発熱体は、ヒータ線と、ヒータ線が固定される支持シートとで構成することができる。支持シートには、切替装置を貫通させる開口部を形成することができ、切替装置に設けられたフランジ部を支持シートに取り付けることができる。ここで、支持シートとして無機繊維シートを用い、支持シートの開口部の縁を補強糸によって縫製することができる。 The heating element can be composed of a heater wire and a support sheet to which the heater wire is fixed. An opening can be formed in the support sheet to allow the switching device to pass through, and a flange portion provided on the switching device can be attached to the support sheet. Here, an inorganic fiber sheet is used as the support sheet, and the edges of the opening in the support sheet can be sewn with reinforcing thread.

 ヒータ装置には、被加熱物の温度を検出するための温度センサを設けることができる。温度センサは、被加熱物の温度を検出する検出部と、検出部から延びる配線部とで構成することができ、検出部を含む温度センサの先端部を被加熱物に露出させることができる。ここで、内皮材及び外皮材の積層方向から見たときに、温度センサの先端部は、発熱体のヒータ線と重ならない位置に配置することができる。これにより、ヒータ線の熱が温度センサの先端部(特に、検出部)に伝達することを抑制し、検出部が被加熱物の温度を検出しやすくなる。 The heater device can be provided with a temperature sensor for detecting the temperature of the heated object. The temperature sensor can be composed of a detection section that detects the temperature of the heated object and a wiring section extending from the detection section, and the tip of the temperature sensor including the detection section can be exposed to the heated object. Here, when viewed from the lamination direction of the inner and outer skin materials, the tip of the temperature sensor can be positioned so as not to overlap with the heater wire of the heating element. This prevents the heat of the heater wire from being transferred to the tip of the temperature sensor (particularly the detection section), making it easier for the detection section to detect the temperature of the heated object.

 温度センサの配線部は、内皮材及び外皮材の積層面内において、迂回経路に沿って配置することができる。迂回経路は、積層面内に位置する始端及び終端を結ぶ最短経路に対して迂回する経路である。配線部を迂回経路に沿って配置することにより、配線部に引張り力が作用しても、配線部のずれを抑制することができる。 The wiring of the temperature sensor can be arranged along a detour path within the layered surface of the inner and outer skin materials. The detour path is a path that detours from the shortest path connecting the starting point and the ending point located within the layered surface. By arranging the wiring along the detour path, it is possible to suppress the wiring from shifting even if a tensile force acts on the wiring.

 本願第2の発明は、被加熱物の外面に沿って配置される加熱部であって、通電によって発熱する発熱体と、被加熱物の温度に応じて発熱体の通電及び非通電を切り替える切替装置と、内皮材及び外皮材の間に配置された断熱材と、を有する。断熱材は、切替装置を収容するスペースを形成する収容部を有する。 The second invention of the present application is a heating section arranged along the outer surface of the heated object, and includes a heating element that generates heat when electricity is applied, a switching device that switches the heating element between energized and de-energized depending on the temperature of the heated object, and a heat insulating material arranged between the inner and outer skin materials. The heat insulating material has a housing portion that forms a space to house the switching device.

 本願第3の発明は、被加熱物の外面に沿って配置されるヒータ装置の製造方法である。ここで、ヒータ装置は、通電によって発熱する発熱体と、被加熱物の温度に応じて発熱体の通電及び非通電を切り替える切替装置と、内皮材及び外皮材の間に配置された断熱材と、を有する。ヒータ装置の製造方法では、断熱材に所定スペースを有する収容部を形成し、この収容部に切替装置を収容する。 The third invention of this application is a manufacturing method for a heater device that is placed along the outer surface of an object to be heated. Here, the heater device has a heating element that generates heat when electricity is applied, a switching device that switches between energizing and de-energizing the heating element depending on the temperature of the object to be heated, and a heat insulating material that is placed between the inner and outer skin materials. In the manufacturing method for the heater device, a storage section with a predetermined space is formed in the heat insulating material, and the switching device is stored in this storage section.

 本願第1から第3の発明において、切替装置として、サーモスタットを用いることができる。 In the first to third inventions of this application, a thermostat can be used as the switching device.

 本発明によれば、断熱材の収容部が切替装置を収容しているため、ヒータ装置において、切替装置を位置決めすることができる。これにより、被加熱物に対して、切替装置をずれることなく接触させることができ、被加熱物の熱を切替装置に効率良く伝達することができる。そして、切替装置を被加熱物の温度に応じて適切に動作させることができる。 According to the present invention, since the insulating material housing contains the switching device, the switching device can be positioned in the heater device. This allows the switching device to be in contact with the object to be heated without being misaligned, and the heat of the object to be heated can be efficiently transferred to the switching device. Furthermore, the switching device can be operated appropriately according to the temperature of the object to be heated.

配管に取り付けられたヒータ装置の構造を示す斜視図である。FIG. 2 is a perspective view showing a structure of a heater device attached to a pipe. サーモスタットの側面図である。FIG. サーモスタットの底面図である。FIG. ヒータ装置にサーモスタットを埋め込んだ構造を示す断面図である。FIG. 11 is a cross-sectional view showing a structure in which a thermostat is embedded in a heater device. サーモスタットを収容する部分を示す断熱材の概略図である。FIG. 2 is a schematic diagram of the insulation showing the portion that houses the thermostat. サーモスタットをシートに固定する構造と、サーモスタット及びヒータ線の位置関係を説明する図である。5A and 5B are diagrams illustrating a structure for fixing a thermostat to a seat and the positional relationship between the thermostat and a heater wire. サーモスタットをシートに固定する構造と、サーモスタット及びヒータ線の位置関係を説明する図である。5A and 5B are diagrams illustrating a structure for fixing a thermostat to a seat and the positional relationship between the thermostat and a heater wire. 温度センサの先端部及びヒータ線の位置関係を説明する図である。5A and 5B are diagrams illustrating the positional relationship between the tip of a temperature sensor and a heater wire. 温度センサの配線部を配置するときの迂回経路を説明する図である。11 is a diagram illustrating a detour route when arranging a wiring portion of a temperature sensor. FIG.

(第1実施形態)
 本発明の第1実施形態であるヒータ装置は、配管の外周面に取り付けられ、配管の内部を加熱するものである。例えば、ガスを流動させる配管の内部において、副生成物や排ガスが凝結して析出することを防止するために、配管の内部を加熱することができる。なお、本実施形態であるヒータ装置は、配管を加熱することに限られず、加熱対象となる被加熱物を加熱することができればよい。
First Embodiment
The heater device according to the first embodiment of the present invention is attached to the outer circumferential surface of a pipe and heats the inside of the pipe. For example, the inside of the pipe through which gas flows can be heated to prevent by-products and exhaust gas from condensing and depositing. Note that the heater device according to the present embodiment is not limited to heating pipes, and may be capable of heating an object to be heated.

 図1は、円筒状の配管100に取り付けられたヒータ装置1の構成を示す斜視図である。図1において、X軸、Y軸及びZ軸は、互いに直交する軸であり、配管100は、X軸方向に延びている。なお、本実施形態では、X軸方向に延びる配管100にヒータ装置1を取り付けた例について説明するが、屈曲した配管100に対してヒータ装置1を取り付けることもできる。この場合には、配管100の屈曲部分に沿うようにヒータ装置1を屈曲した形状に形成すればよい。 FIG. 1 is a perspective view showing the configuration of the heater device 1 attached to a cylindrical pipe 100. In FIG. 1, the X-axis, Y-axis, and Z-axis are mutually perpendicular axes, and the pipe 100 extends in the X-axis direction. Note that in this embodiment, an example in which the heater device 1 is attached to a pipe 100 extending in the X-axis direction is described, but the heater device 1 can also be attached to a bent pipe 100. In this case, the heater device 1 can be formed into a bent shape so as to fit along the bent portion of the pipe 100.

 ヒータ装置1は、配管100の周方向に沿って配置されており、配管100の周方向において互いに突き合わせられる一対の突合せ部1A,1Bを有する。ヒータ装置1を配管100の外周面に沿って屈曲させて、一対の突合せ部1A,1Bを突き合わせることにより、配管100の外周面をヒータ装置1によって覆うことができる。 The heater device 1 is disposed along the circumferential direction of the pipe 100, and has a pair of butt joints 1A, 1B that are butted against each other in the circumferential direction of the pipe 100. The heater device 1 is bent along the outer peripheral surface of the pipe 100, and the pair of butt joints 1A, 1B are butted against each other, so that the outer peripheral surface of the pipe 100 can be covered by the heater device 1.

 ヒータ装置1は、配管100の外周面と接触する内皮材10と、ヒータ装置1の外面を構成する外皮材20と、内皮材10及び外皮材20の間に配置された断熱材30とを有する。 The heater device 1 has an inner skin 10 that contacts the outer surface of the pipe 100, an outer skin 20 that forms the outer surface of the heater device 1, and an insulating material 30 that is arranged between the inner skin 10 and the outer skin 20.

 内皮材10や外皮材20は、樹脂で形成することができ、多孔質構造を有していてもよい。内皮材10及び外皮材20は、同一種類の樹脂で形成することもできるし、互いに異なる種類の樹脂で形成することもできる。 The inner skin material 10 and the outer skin material 20 may be made of resin and may have a porous structure. The inner skin material 10 and the outer skin material 20 may be made of the same type of resin, or may be made of different types of resin.

 内皮材10や外皮材20を形成する樹脂としては、例えば、PTFE(ポリテトラフルオロエチレン)、PFA(ペルフルオロアルコキシアルカン)、FEP(フッ素化エチレンプロピレン)、PCTFE(ポリクロロトリフルオロエチレン)、ETFE(エチレンテトラフルオロエチレン)、ECTFE(エチレンクロロトリフルオロエチレン)、PVDF(ポリビニリデンフルオライド)が挙げられる。また、ポリアミド、ポリカーボネート、ポリアセタール、ポリブチレンテレフタレート、変性ポリフェニレンエーテル、ポリフェニレンサルファイド、ポリスルホン、ポリエーテルスルホン、ポリアリレート、ポリエーテルエーテルケトン、ポリフタルアミド、ポリイミド、ポリエーテルイミド、ポリメチルペンテンなどの熱可塑性樹脂を使用することもできる。さらに、上述したフッ素系樹脂の繊維を編んだフッ素樹脂繊維製クロス(織布)、ガラス繊維、シリカ繊維、アルミナ繊維、シリカアルミナ繊維といった無機繊維からなる無機繊維製クロス(織布)、無機繊維製クロスにフッ素系樹脂をコーティング処理したフッ素樹脂コーティング無機繊維製クロス、無機繊維製クロスにシリコーン樹脂をコーティング処理したシリコーン樹脂コーティング無機繊維製クロスを使用できる。 Examples of resins that form the inner skin material 10 and the outer skin material 20 include PTFE (polytetrafluoroethylene), PFA (perfluoroalkoxyalkane), FEP (fluorinated ethylene propylene), PCTFE (polychlorotrifluoroethylene), ETFE (ethylene tetrafluoroethylene), ECTFE (ethylene chlorotrifluoroethylene), and PVDF (polyvinylidene fluoride). Thermoplastic resins such as polyamide, polycarbonate, polyacetal, polybutylene terephthalate, modified polyphenylene ether, polyphenylene sulfide, polysulfone, polyethersulfone, polyarylate, polyetheretherketone, polyphthalamide, polyimide, polyetherimide, and polymethylpentene can also be used. In addition, fluororesin fiber cloth (woven fabric) made by weaving the above-mentioned fluororesin fibers, inorganic fiber cloth (woven fabric) made of inorganic fibers such as glass fiber, silica fiber, alumina fiber, and silica alumina fiber, fluororesin-coated inorganic fiber cloth made by coating inorganic fiber cloth with a fluororesin, and silicone resin-coated inorganic fiber cloth made by coating inorganic fiber cloth with a silicone resin can be used.

 内皮材10及び断熱材30の間には、発熱体40が配置されている。発熱体40は、通電によって発熱するヒータ線41と、ヒータ線41が縫い付けられる支持シート42とを有する。ヒータ線41は、ヒータ装置1によって覆われた配管100の全領域を均等に加熱することができるように、所定の配置パターンに沿って配置することができる。ヒータ線41の端部はケーブル(不図示)と接続されており、このケーブルがヒータ装置1の外部に引き出されており、ヒータ装置1の外部に配置される電源(不図示)に接続される。電源からヒータ線41に電気を流すことにより、ヒータ線41を発熱させることができる。 A heating element 40 is disposed between the inner skin material 10 and the insulating material 30. The heating element 40 has a heater wire 41 that generates heat when electricity is passed through it, and a support sheet 42 to which the heater wire 41 is sewn. The heater wire 41 can be disposed along a predetermined arrangement pattern so that the entire area of the pipe 100 covered by the heater device 1 can be heated evenly. An end of the heater wire 41 is connected to a cable (not shown), which is pulled out to the outside of the heater device 1 and connected to a power source (not shown) disposed outside the heater device 1. The heater wire 41 can be made to generate heat by passing electricity from the power source through the heater wire 41.

 支持シート42は、ガラスファイバー、セラミックファイバー、シリカファイバーなどの無機繊維で形成されたシート状の部材である。支持シート42が内皮材10に接触するとともに、ヒータ線41が支持シート42及び断熱材30の間に位置するように、発熱体40を配置することができる。これにより、ヒータ線41は、断熱材30の表面上に配置されることになる。 The support sheet 42 is a sheet-like member formed of inorganic fibers such as glass fiber, ceramic fiber, and silica fiber. The heating element 40 can be positioned so that the support sheet 42 contacts the inner skin material 10 and the heater wire 41 is located between the support sheet 42 and the insulation material 30. This results in the heater wire 41 being positioned on the surface of the insulation material 30.

 なお、支持シート42は、1つの層で構成することもできるし、複数の層を重ねた積層体として構成することもできる。ここで、積層体を構成する複数の層は、同一種類の材質で形成することもできるし、互いに異なる種類の材質で形成することもできる。また、同一種類の材質で形成された複数の層と、他の材質で形成された少なくとも1つの層とを積層することにより、支持シート42を構成することもできる。 The support sheet 42 can be constructed of a single layer, or can be constructed as a laminate of multiple layers. Here, the multiple layers that make up the laminate can be made of the same type of material, or they can be made of different types of material. The support sheet 42 can also be constructed by stacking multiple layers made of the same type of material and at least one layer made of a different material.

 断熱材30は、例えば、無機繊維や有機繊維で形成することができ、不燃性又は難燃性を有する材料で形成することが好ましい。無機繊維としては、例えば、ガラスファイバー、セラミックファイバー、シリカファイバーを用いることができる。ここで、無機繊維にニードル加工を施し、コロイダルシリカ、アルミナゾル、ケイ酸ソーダなどの無機バインダを用いて成形することができる。一方、有機繊維としては、例えば、アラミド、ポリアミド、ポリイミドで形成された繊維を用いることができる。 The heat insulating material 30 can be formed, for example, from inorganic or organic fibers, and is preferably formed from a material that is non-flammable or flame-retardant. Examples of inorganic fibers that can be used include glass fibers, ceramic fibers, and silica fibers. Here, the inorganic fibers can be needled and shaped using an inorganic binder such as colloidal silica, alumina sol, or sodium silicate. On the other hand, examples of organic fibers that can be used include fibers made of aramid, polyamide, or polyimide.

 断熱材30は、外皮材20の内面に接触させることができるが、断熱材30及び外皮材20の間にシート(不図示)を配置することもできる。このシートは、上述した支持シート42と同様の材質を用いて形成することができ、1つの層又は複数の層で構成することができる。 The insulating material 30 can be in contact with the inner surface of the outer skin material 20, but a sheet (not shown) can also be placed between the insulating material 30 and the outer skin material 20. This sheet can be made of the same material as the support sheet 42 described above, and can be composed of one layer or multiple layers.

 ヒータ装置1の任意の箇所には、配管100の温度を検出する温度センサ(不図示)を取り付けることができる。そして、温度センサによって検出された温度に基づいて、ヒータ線41への通電を制御することにより、配管100の温度を所望の温度に維持することができる。なお、温度センサの数は、適宜決めることができる。 A temperature sensor (not shown) that detects the temperature of the pipe 100 can be attached at any location on the heater device 1. The temperature of the pipe 100 can be maintained at a desired temperature by controlling the flow of electricity to the heater wire 41 based on the temperature detected by the temperature sensor. The number of temperature sensors can be determined as appropriate.

 ヒータ装置1には、図2や図3に示すサーモスタット(切替装置)50が配置されている。サーモスタット50は、バイメタル式のサーモスタットであり、配管100の温度に応じてヒータ線41の通電/非通電を切り替える。サーモスタット50は、配管100の外周面に接触するように配置されており、配管100の熱がサーモスタット50に伝わるようになっている。これにより、配管100の温度に応じてサーモスタット50を動作させることができる。 The heater device 1 is provided with a thermostat (switching device) 50 as shown in Figures 2 and 3. The thermostat 50 is a bimetal thermostat that switches the heater wire 41 between energized and de-energized depending on the temperature of the pipe 100. The thermostat 50 is provided so as to be in contact with the outer peripheral surface of the pipe 100, so that the heat of the pipe 100 is transferred to the thermostat 50. This allows the thermostat 50 to operate depending on the temperature of the pipe 100.

 なお、本実施形態では、サーモスタット50を配管100の外周面に直接、接触させているが、これに限るものではなく、サーモスタット50及び配管100の間に他の部材が介在していてもよい。この場合であっても、配管100の熱が介在物を介してサーモスタット50に伝わればよい。一方、サーモスタット50以外にも、被加熱物(配管100など)の温度に応じてヒータ線41の通電/非通電を切り替えることができるものを使用することができる。 In this embodiment, the thermostat 50 is in direct contact with the outer peripheral surface of the pipe 100, but this is not limited thereto, and other members may be interposed between the thermostat 50 and the pipe 100. Even in this case, it is sufficient that the heat of the pipe 100 is transferred to the thermostat 50 via the interposed member. Meanwhile, other than the thermostat 50, it is also possible to use a device that can switch the heater wire 41 between energized and de-energized depending on the temperature of the object to be heated (such as the pipe 100).

 図2及び図3を用いて、サーモスタット50の構造(一例)について説明する。図2は、サーモスタット50の一側面図であり、図3は、図2に示す矢印D1の方向からサーモスタット50を見たときの図(底面図)である。なお、サーモスタット50の構造は、図2及び図3に示す構造に限るものではない。 The structure of the thermostat 50 (one example) will be described using Figures 2 and 3. Figure 2 is a side view of the thermostat 50, and Figure 3 is a bottom view of the thermostat 50 as viewed from the direction of the arrow D1 shown in Figure 2. Note that the structure of the thermostat 50 is not limited to the structure shown in Figures 2 and 3.

 サーモスタット50の内部には、バイメタル(不図示)が配置されており、バイメタルは、温度に応じて変形することにより、スイッチのオン/オフを切り替える。スイッチがオンであるときには、ヒータ線41への通電が許容され、スイッチがオフであるときには、ヒータ線41への通電が遮断される。 A bimetal (not shown) is placed inside the thermostat 50, and the bimetal changes shape in response to temperature to switch the switch on and off. When the switch is on, electricity is allowed to flow to the heater wire 41, and when the switch is off, electricity is cut off to the heater wire 41.

 サーモスタット50は、ヒータ線41が接続される一対の端子51と、サーモスタット50を固定するための一対のフランジ52とを有する。一対の端子51は、上述したバイメタルによってオン/オフが切り替えられるスイッチに接続されている。図3に示すように、各フランジ52には開口部52aが形成されており、開口部52aに糸を通しながら支持シート42に糸を縫い付けることにより、サーモスタット50を支持シート42に固定することができる。 The thermostat 50 has a pair of terminals 51 to which the heater wire 41 is connected, and a pair of flanges 52 for fixing the thermostat 50. The pair of terminals 51 are connected to a switch that is switched on/off by the bimetal described above. As shown in FIG. 3, an opening 52a is formed in each flange 52, and the thermostat 50 can be fixed to the support sheet 42 by threading a thread through the opening 52a and sewing the thread to the support sheet 42.

 なお、本実施形態では、糸を用いてサーモスタット50を支持シート42に固定しているが、これに限るものではない。すなわち、サーモスタット50を支持シート42に固定することができればよく、例えば、接着剤を用いて、サーモスタット50のフランジ52を支持シート42に固定することができる。また、フランジ52が設けられていないサーモスタット50であっても、公知の固定手段(例えば、接着剤)を用いることにより、支持シート42に固定することができる。 In this embodiment, the thermostat 50 is fixed to the support sheet 42 using thread, but this is not limited to this. In other words, as long as the thermostat 50 can be fixed to the support sheet 42, for example, the flange 52 of the thermostat 50 can be fixed to the support sheet 42 using an adhesive. Furthermore, even if the thermostat 50 does not have a flange 52, it can be fixed to the support sheet 42 by using a known fixing means (for example, an adhesive).

 図4は、サーモスタット50を支持シート42に固定した状態を示す断面図である。支持シート42には、サーモスタット50を貫通させる開口部42aが形成されており、内皮材10にも、サーモスタット50を貫通させる開口部11が形成されている。これにより、サーモスタット50を配管100の外周面に接触させることができる。 FIG. 4 is a cross-sectional view showing the thermostat 50 fixed to the support sheet 42. The support sheet 42 has an opening 42a through which the thermostat 50 passes, and the inner skin material 10 also has an opening 11 through which the thermostat 50 passes. This allows the thermostat 50 to come into contact with the outer circumferential surface of the pipe 100.

 断熱材30には、サーモスタット50の一部を収容する収容部31が設けられている。収容部31は、図5に示すように、断熱材30を貫通する貫通孔であり、サーモスタット50の外形に沿った形状に形成されている。ここで、収容部31は、サーモスタット50の外形に厳密に沿っている必要は無く、収容部31の少なくとも一部がサーモスタット50の外面に接触してサーモスタット50を位置決めできればよい。 The insulating material 30 is provided with a storage section 31 that stores a portion of the thermostat 50. As shown in FIG. 5, the storage section 31 is a through hole that penetrates the insulating material 30, and is formed in a shape that follows the outer shape of the thermostat 50. Here, the storage section 31 does not need to strictly follow the outer shape of the thermostat 50, as long as at least a portion of the storage section 31 is in contact with the outer surface of the thermostat 50 to position the thermostat 50.

 図4に示すように、サーモスタット50のフランジ52は、支持シート42及び内皮材10の間に配置されており、上述したように支持シート42に縫い付けられる。フランジ52を支持シート42に縫い付けることによっても、サーモスタット50を位置決めすることができる。 As shown in FIG. 4, the flange 52 of the thermostat 50 is disposed between the support sheet 42 and the inner skin material 10, and is sewn to the support sheet 42 as described above. The thermostat 50 can also be positioned by sewing the flange 52 to the support sheet 42.

 図6は、フランジ52を支持シート42に縫い付けた状態(一例)を示しており、図4に示す矢印D2の方向からサーモスタット50を見たときの図である。図6では、図4に示す内皮材10を省略している。また、図7は、図4に示す矢印D3の方向からサーモスタット50を見たときの図であり、図7では、断熱材30を省略している。 Figure 6 shows an example of the flange 52 sewn to the support sheet 42, and is a view of the thermostat 50 as viewed from the direction of the arrow D2 shown in Figure 4. The inner skin material 10 shown in Figure 4 is omitted in Figure 6. Figure 7 shows the thermostat 50 as viewed from the direction of the arrow D3 shown in Figure 4, and the insulating material 30 is omitted in Figure 7.

 図6に示すように、フランジ52の開口部52aには糸61が通されており、糸61は、支持シート42に縫い付けられている。また、支持シート42には、開口部42aの縁に沿って補強糸62が縫い付けられており、開口部42aの強度を確保している。 As shown in FIG. 6, a thread 61 is threaded through the opening 52a of the flange 52, and the thread 61 is sewn to the support sheet 42. In addition, a reinforcing thread 62 is sewn to the support sheet 42 along the edge of the opening 42a, ensuring the strength of the opening 42a.

 図7に示すように、支持シート42には、サーモスタット50が配置された領域を避けるようにヒータ線41が配置されている。具体的には、ヒータ線41は、支持シート42の開口部42aから所定距離だけ離れた位置において、開口部42aに沿って配置されている。例えば、糸(不図示)によってヒータ線41を支持シート42に押さえつけるように、糸を支持シート42に縫い付けることにより、ヒータ線41を支持シート42に固定することができる。 As shown in FIG. 7, the heater wire 41 is arranged on the support sheet 42 so as to avoid the area in which the thermostat 50 is arranged. Specifically, the heater wire 41 is arranged along the opening 42a of the support sheet 42 at a position a predetermined distance away from the opening 42a. For example, the heater wire 41 can be fixed to the support sheet 42 by sewing a thread (not shown) into the support sheet 42 so that the thread presses the heater wire 41 against the support sheet 42.

 上述したようにヒータ線41を配置することにより、ヒータ線41から発生した熱がサーモスタット50に伝わりにくくすることができ、ヒータ線41からの熱によってサーモスタット50が誤作動することを防止できる。 By arranging the heater wire 41 as described above, it is possible to make it difficult for the heat generated from the heater wire 41 to be transmitted to the thermostat 50, and it is possible to prevent the thermostat 50 from malfunctioning due to the heat from the heater wire 41.

 なお、支持シート42のうち、サーモスタット50が配置されていない領域については、ヒータ線41からの熱が配管100の全体に伝わりやすくするように、所定の配置パターンに沿ってヒータ線41を配置することができる。例えば、支持シート42の表面上において、ヒータ線41を折り返しながら所定の間隔を空けて並ぶようにヒータ線41を配置することができる。ここで、ヒータ線41の熱を配管100の全体に効率良く伝達させる場合には、上述したヒータ線41の間隔がサーモスタット50の外径よりも小さくなりやすい。この場合には、ヒータ線41及びサーモスタット50が干渉してしまうため、上述したように開口部42aに沿ってヒータ線41を配置することに意義がある。 In the area of the support sheet 42 where the thermostat 50 is not arranged, the heater wire 41 can be arranged according to a predetermined arrangement pattern so that the heat from the heater wire 41 can be easily transferred to the entire pipe 100. For example, the heater wire 41 can be arranged on the surface of the support sheet 42 so that the heater wire 41 is folded back and aligned at a predetermined interval. Here, when efficiently transferring the heat of the heater wire 41 to the entire pipe 100, the interval of the heater wire 41 described above tends to be smaller than the outer diameter of the thermostat 50. In this case, the heater wire 41 and the thermostat 50 will interfere with each other, so it is meaningful to arrange the heater wire 41 along the opening 42a as described above.

 本実施形態によれば、断熱材30の収容部31は、サーモスタット50の外形に沿って形成されてサーモスタット50を収容しているため、ヒータ装置1において、サーモスタット50を位置決めすることができる。これにより、配管100に対して、サーモスタット50をずれることなく接触させることができ、配管100の熱をサーモスタット50に効率良く伝達することができる。そして、配管100の温度に応じてサーモスタット50を適切に動作させることができる。 In this embodiment, the storage section 31 of the insulating material 30 is formed to conform to the outer shape of the thermostat 50 and stores the thermostat 50, so that the thermostat 50 can be positioned in the heater device 1. This allows the thermostat 50 to be in contact with the piping 100 without being misaligned, and the heat of the piping 100 can be efficiently transferred to the thermostat 50. The thermostat 50 can then be operated appropriately according to the temperature of the piping 100.

 なお、本実施形態では、収容部31が断熱材30を貫通しているが、これに限るものではない。具体的には、収容部31は、断熱材30を貫通せずに、配管100に向かって開口した凹部であってもよい。この凹部の側面は、サーモスタット50の外側面に沿った形状に形成されている。凹部にサーモスタット50を収容した場合であっても、上述した本実施形態の効果を得ることができる。なお、サーモスタット50を凹部に収容する場合には、サーモスタット50の端子51が凹部の底面側に位置することになるため、端子51に接続されるヒータ線41を通すための通路を断熱材30に形成することができる。 In this embodiment, the storage section 31 penetrates the insulation material 30, but this is not limited to the above. Specifically, the storage section 31 may be a recess that opens toward the pipe 100 without penetrating the insulation material 30. The side of this recess is formed in a shape that follows the outer side of the thermostat 50. Even when the thermostat 50 is stored in the recess, the effect of this embodiment described above can be obtained. When the thermostat 50 is stored in the recess, the terminal 51 of the thermostat 50 is located on the bottom side of the recess, so a passage for passing the heater wire 41 connected to the terminal 51 can be formed in the insulation material 30.

(第2実施形態)
 本発明の第2実施形態について説明する。ここで、第1実施形態で説明した部材と同一の機能を有する部材については、同一の符号を用いて詳細な説明は省略する。
Second Embodiment
A second embodiment of the present invention will be described below. Here, members having the same functions as those described in the first embodiment will be denoted by the same reference numerals and detailed description thereof will be omitted.

 本実施形態は、配管100の温度を検出する温度センサの配置に関するものである。ここで、温度センサとしては、熱電対を用いることができる。以下、温度センサの配置について、図8を用いて説明する。 This embodiment relates to the placement of a temperature sensor that detects the temperature of the pipe 100. Here, a thermocouple can be used as the temperature sensor. The placement of the temperature sensor will be explained below with reference to FIG. 8.

 図8は、内皮材10を展開した図であって、配管100の側から内皮材10を見たときの図であり、内皮材10の一部の領域を示している。第1実施形態で説明したように、内皮材10に対して発熱体40が積層されるが、図8では、内皮材10及び発熱体40の積層方向(図8の紙面と直交する方向)から温度センサ200及びヒータ線41を見たときの位置関係を示している。 FIG. 8 is a diagram of the inner skin material 10 unfolded, as viewed from the side of the pipe 100, showing a partial area of the inner skin material 10. As described in the first embodiment, the heating element 40 is layered on the inner skin material 10, but FIG. 8 shows the positional relationship of the temperature sensor 200 and the heater wire 41 as viewed from the layering direction of the inner skin material 10 and the heating element 40 (the direction perpendicular to the paper surface of FIG. 8).

 温度センサ200は、配管100の温度を検出する検出部210と、検出部210から延びる配線部220とを有する。検出部210を含む温度センサ200の先端部230は、配管100の温度を検出するために、配管100の外面に露出している。また、先端部230は、内皮材10の表面(配管100と接触する面)に沿って配置されており、糸(不図示)などを用いて内皮材10に固定されている。配線部220は、先端部230の基端位置P10において屈曲しており、図8の紙面の奥側に延びている。すなわち、先端部230を除いた配線部220は、ヒータ装置1の外部まで延びており、ヒータ装置1の外部に配置された機器に接続される。 The temperature sensor 200 has a detection section 210 that detects the temperature of the pipe 100, and a wiring section 220 that extends from the detection section 210. A tip section 230 of the temperature sensor 200 including the detection section 210 is exposed to the outer surface of the pipe 100 in order to detect the temperature of the pipe 100. The tip section 230 is disposed along the surface of the inner sheath material 10 (the surface that contacts the pipe 100) and is fixed to the inner sheath material 10 using thread (not shown) or the like. The wiring section 220 is bent at the base end position P10 of the tip section 230 and extends to the back side of the paper in FIG. 8. In other words, the wiring section 220 excluding the tip section 230 extends to the outside of the heater device 1 and is connected to equipment disposed outside the heater device 1.

 図8から分かるように、温度センサ200の先端部230は、ヒータ線41と重ならない位置に配置されている。具体的には、先端部230は、ヒータ線41が延びる方向(図8の上下方向)に沿って配置されており、折り返されて配置された2つのヒータ線41の間に配置されている。また、先端部230は、ヒータ線41の折り返し部分からも離れた位置に配置されている。 As can be seen from FIG. 8, the tip 230 of the temperature sensor 200 is positioned so as not to overlap with the heater wire 41. Specifically, the tip 230 is positioned along the direction in which the heater wire 41 extends (the up-down direction in FIG. 8), and is positioned between the two heater wires 41 that are folded back. The tip 230 is also positioned away from the folded back portion of the heater wire 41.

 本実施形態によれば、内皮材10及び発熱体40の積層方向から見たとき、温度センサ200の先端部230(検出部210を含む)がヒータ線41と重ならない位置に配置されているため、ヒータ線41の熱が温度センサ200の先端部230に伝達されることを抑制できる。これにより、温度センサ200の検出部210は、ヒータ線41の熱の影響を受けずに、配管100の温度を検出することができる。 In this embodiment, when viewed from the stacking direction of the inner skin material 10 and the heating element 40, the tip 230 (including the detection portion 210) of the temperature sensor 200 is positioned so as not to overlap with the heater wire 41, so that the heat of the heater wire 41 is prevented from being transferred to the tip 230 of the temperature sensor 200. This allows the detection portion 210 of the temperature sensor 200 to detect the temperature of the pipe 100 without being affected by the heat of the heater wire 41.

 なお、本実施形態では、ヒータ線41が延びる方向に沿って温度センサ200の先端部230が配置されているが、これに限るものではない。すなわち、内皮材10及び発熱体40の積層方向から見たとき、ヒータ線41及び温度センサ200の先端部230が互いに重ならないように、ヒータ線41及び先端部230が配置されていればよい。例えば、一方向に並んで配置された2つのヒータ線41の間に先端部230が位置していれば、ヒータ線41及び先端部230が互いに重なることはない。この場合において、先端部230を配置する姿勢は、ヒータ線41が延びる方向に沿った姿勢に限るものではなく、ヒータ線41が延びる方向とは異なる方向に沿った姿勢であってもよい。 In this embodiment, the tip 230 of the temperature sensor 200 is arranged along the direction in which the heater wire 41 extends, but this is not limited to this. In other words, the heater wire 41 and the tip 230 of the temperature sensor 200 only need to be arranged so that they do not overlap each other when viewed from the stacking direction of the inner skin material 10 and the heating element 40. For example, if the tip 230 is located between two heater wires 41 arranged side by side in one direction, the heater wire 41 and the tip 230 will not overlap each other. In this case, the position in which the tip 230 is arranged is not limited to the position along the direction in which the heater wire 41 extends, and it may be a position along a direction different from the direction in which the heater wire 41 extends.

 また、本実施形態では、配管100の外面に露出する位置に温度センサ200を配置しているが、これに限るものではなく、配管100の温度を検出できる位置に温度センサ200を配置することができる。例えば、内皮材10及び発熱体40(支持シート42)の間に温度センサ200を配置することができる。この構造については、上述した第1実施形態や、後述する第3実施形態においても適用することができる。 In addition, in this embodiment, the temperature sensor 200 is placed at a position exposed to the outer surface of the pipe 100, but this is not limited thereto, and the temperature sensor 200 can be placed at a position where the temperature of the pipe 100 can be detected. For example, the temperature sensor 200 can be placed between the inner skin material 10 and the heating element 40 (support sheet 42). This structure can also be applied to the first embodiment described above and the third embodiment described below.

(第3実施形態)
 本発明の第3実施形態について説明する。ここで、第1実施形態や第2実施形態で説明した部材と同一の機能を有する部材については、同一の符号を用いて詳細な説明は省略する。
Third Embodiment
A third embodiment of the present invention will be described below. Here, members having the same functions as those described in the first and second embodiments will be denoted by the same reference numerals and detailed descriptions thereof will be omitted.

 本実施形態は、温度センサ200の配線部220をヒータ装置1に固定する構造であって、配線部220のずれを抑制する構造に関するものである。以下、配線部220の配置について、図9を用いて説明する。図9は、外皮材20を展開した図であって、断熱材30の側から外皮材20を見たときの図である。図9では、外皮材20の一部の領域を示している。 This embodiment relates to a structure for fixing the wiring portion 220 of the temperature sensor 200 to the heater device 1, and a structure for suppressing misalignment of the wiring portion 220. The arrangement of the wiring portion 220 will be explained below with reference to FIG. 9. FIG. 9 is a view of the outer cover material 20 unfolded, as viewed from the side of the insulating material 30. FIG. 9 shows a partial area of the outer cover material 20.

 図9に示すように、配線部220の一部は、外皮材20及び断熱材30の間に位置しており、外皮材20の内面(断熱材30と接触する面)に沿って配置されている。配線部220は、糸や接着剤などの固定手段(不図示)を用いて外皮材20に固定されている。なお、配線部220は、外皮材20ではなく、断熱材30に固定することもできる。 As shown in FIG. 9, a portion of the wiring section 220 is located between the outer cover material 20 and the insulating material 30, and is disposed along the inner surface of the outer cover material 20 (the surface that comes into contact with the insulating material 30). The wiring section 220 is fixed to the outer cover material 20 using a fixing means (not shown) such as thread or adhesive. Note that the wiring section 220 can also be fixed to the insulating material 30 instead of the outer cover material 20.

 図9に示す配線部220の第1屈曲位置P21では、配線部220が屈曲して紙面の手前側に延びており、この配線部220の先端には検出部210が設けられている。すなわち、第1屈曲位置P21から紙面の手前側に延びる配線部220は、断熱材30を貫通して内皮材10の内面(配管100と接触する面)まで延びている。 At the first bend position P21 of the wiring portion 220 shown in FIG. 9, the wiring portion 220 bends and extends toward the front side of the paper, and the detection portion 210 is provided at the tip of this wiring portion 220. In other words, the wiring portion 220 extending from the first bend position P21 toward the front side of the paper penetrates the insulation material 30 and extends to the inner surface of the inner skin material 10 (the surface that contacts the pipe 100).

 図9に示す配線部220の第2屈曲位置P22では、配線部220が屈曲して紙面の奥側に延びており、外皮材20を貫通してヒータ装置1の外部まで延びている。これにより、ヒータ装置1の外部に配置された機器に配線部220を接続することができる。第2屈曲位置P22は、外皮材20の内面において、第1屈曲位置P21とは異なる位置にある。 At the second bend position P22 of the wiring portion 220 shown in FIG. 9, the wiring portion 220 bends and extends to the rear of the page, penetrating the outer cover material 20 and extending to the outside of the heater device 1. This allows the wiring portion 220 to be connected to equipment arranged outside the heater device 1. The second bend position P22 is at a different position on the inner surface of the outer cover material 20 from the first bend position P21.

 本実施形態では、第1屈曲位置P21から第2屈曲位置P22まで配線部220を配置するとき、第1屈曲位置P21から第2屈曲位置P22まで直線状に延びる最短経路に沿って配線部220を配置するのではなく、この最短経路を迂回する迂回経路に沿って配線部220を配置している。 In this embodiment, when the wiring portion 220 is arranged from the first bending position P21 to the second bending position P22, the wiring portion 220 is not arranged along the shortest path that extends in a straight line from the first bending position P21 to the second bending position P22, but is arranged along a detour path that bypasses this shortest path.

 具体的には、第1屈曲位置P21から矢印D4の方向に沿って配線部220を配置した後、第3屈曲位置P23において配線部220を屈曲させて矢印D5の方向に沿って配線部220を配置する。そして、第4屈曲位置P24において配線部220を屈曲させて矢印D6の方向に沿って配線部220を配置することにより、配線部220が第2屈曲位置P22に到達する。ここで、第3屈曲位置P23及び第4屈曲位置P24では、配線部220が外皮材20の内面に沿った面内で屈曲している。 Specifically, after arranging the wiring portion 220 from the first bend position P21 in the direction of arrow D4, the wiring portion 220 is bent at the third bend position P23 and arranged in the direction of arrow D5. Then, the wiring portion 220 is bent at the fourth bend position P24 and arranged in the direction of arrow D6, so that the wiring portion 220 reaches the second bend position P22. Here, at the third bend position P23 and the fourth bend position P24, the wiring portion 220 is bent within the plane along the inner surface of the outer skin material 20.

 図9に示す配線部220の迂回経路では、矢印D4,D6の方向が互いに平行となっているが、平行である必要は無い。また、矢印D4,D5の方向が互いに直交していたり、矢印D5,D6の方向が互いに直交していたりしているが、直交している必要は無い。すなわち、外皮材20の内面において、上述した最短経路から外れた経路(迂回経路)に沿って配線部220が配置されていればよい。 In the detour path of wiring section 220 shown in FIG. 9, the directions of arrows D4 and D6 are parallel to each other, but they do not need to be parallel. Also, the directions of arrows D4 and D5 are perpendicular to each other, and the directions of arrows D5 and D6 are perpendicular to each other, but they do not need to be perpendicular. In other words, it is sufficient that wiring section 220 is arranged on the inner surface of outer skin material 20 along a path (detour path) that deviates from the shortest path described above.

 本実施形態によれば、配線部220を迂回経路に沿って配置することにより、ヒータ装置1の外部から配線部220に引張り力が作用したとき、配線部220がずれてしまうことを抑制できる。すなわち、配線部220に引張り力が作用したとき、迂回経路に沿って配置された配線部220は、引張り力に抗することができ、配線部220のずれを抑制することができる。そして、配線部220のずれに伴う検出部210の位置ずれを抑制することができ、配管100の所望の位置において、検出部210による温度検出を行うことができる。 In this embodiment, by arranging the wiring part 220 along the bypass path, it is possible to prevent the wiring part 220 from shifting when a tensile force acts on the wiring part 220 from outside the heater device 1. In other words, when a tensile force acts on the wiring part 220, the wiring part 220 arranged along the bypass path can resist the tensile force and can prevent the wiring part 220 from shifting. Furthermore, it is possible to prevent the position of the detection part 210 from shifting due to the shift of the wiring part 220, and the detection part 210 can detect temperature at the desired position of the piping 100.

 なお、本実施形態では、迂回経路に沿って配置される配線部220を外皮材20の内面(すなわち、外皮材20及び断熱材30の間)に配置しているが、これに限るものではない。配線部220の迂回経路を同一面内に形成すれば、配線部220に作用する引張り力に対抗しやすくなるため、例えば、断熱材30及び発熱体40の境界面や、内皮材10及び発熱体40の境界面において、配線部220を迂回経路に沿って配置することができる。この場合において、配線部220は、断熱材30及び発熱体40(支持シート42)のいずれか一方に固定したり、内皮材10及び発熱体40(支持シート42)のいずれか一方に固定したりすることができる。 In this embodiment, the wiring section 220 arranged along the detour path is arranged on the inner surface of the outer skin material 20 (i.e., between the outer skin material 20 and the insulating material 30), but this is not limited to this. If the detour path of the wiring section 220 is formed in the same plane, it becomes easier to resist the tensile force acting on the wiring section 220, so the wiring section 220 can be arranged along the detour path, for example, at the boundary surface between the insulating material 30 and the heating element 40 or the boundary surface between the inner skin material 10 and the heating element 40. In this case, the wiring section 220 can be fixed to either the insulating material 30 or the heating element 40 (support sheet 42), or to either the inner skin material 10 or the heating element 40 (support sheet 42).

100:配管、1:ヒータ装置、1A,1B:突合せ部、10:内皮材、20:外皮材、30:断熱材、40:発熱体、41:ヒータ線、42:支持シート、200:温度センサ、210:検出部、220:配線部 100: Pipe, 1: Heater device, 1A, 1B: Butt joint, 10: Inner cover material, 20: Outer cover material, 30: Insulation material, 40: Heating element, 41: Heater wire, 42: Support sheet, 200: Temperature sensor, 210: Detection unit, 220: Wiring unit

Claims (6)

 被加熱物の外面に沿って配置されるヒータ装置であって、
 通電によって発熱する発熱体と、
 前記被加熱物の温度に応じて前記発熱体の通電及び非通電を切り替える切替装置と、
 内皮材及び外皮材の間に配置された断熱材と、を有し、
 前記断熱材は、前記切替装置を収容するスペースを形成する収容部を有することを特徴とするヒータ装置。
A heater device disposed along an outer surface of an object to be heated,
A heating element that generates heat when electricity is applied;
A switching device that switches between energization and de-energization of the heating element depending on the temperature of the object to be heated;
and a thermal insulation material disposed between the inner skin material and the outer skin material,
The heater device according to claim 1, wherein the heat insulating material has a housing portion that forms a space for housing the switching device.
 前記収容部は、前記断熱材を貫通する貫通孔であることを特徴とする請求項1に記載のヒータ装置。 The heater device according to claim 1, characterized in that the housing portion is a through hole that penetrates the insulating material.  前記収容部は、前記被加熱物の外面に向かって開口した凹部であることを特徴とする請求項1に記載のヒータ装置。 The heater device according to claim 1, characterized in that the housing is a recess that opens toward the outer surface of the object to be heated.  前記切替装置はサーモスタットであることを特徴とする請求項1から3のいずれか1つに記載のヒータ装置。 The heater device according to any one of claims 1 to 3, characterized in that the switching device is a thermostat.  被加熱物の外面に沿って配置される加熱部であって、
 通電によって発熱する発熱体と、
 前記被加熱物の温度に応じて前記発熱体の通電及び非通電を切り替える切替装置と、
 内皮材及び外皮材の間に配置された断熱材と、を有し、
 前記断熱材は、前記切替装置を収容するスペースを形成する収容部を有することを特徴とする加熱部。
A heating unit disposed along an outer surface of an object to be heated,
A heating element that generates heat when electricity is applied;
A switching device that switches between energization and de-energization of the heating element depending on the temperature of the object to be heated;
and a thermal insulation material disposed between the inner skin material and the outer skin material,
The heating section, wherein the heat insulating material has a housing portion that forms a space for housing the switching device.
 被加熱物の外面に沿って配置されるヒータ装置の製造方法であって、
 前記ヒータ装置は、
 通電によって発熱する発熱体と、
 前記被加熱物の温度に応じて前記発熱体の通電及び非通電を切り替える切替装置と、
 内皮材及び外皮材の間に配置された断熱材と、を有し、
 前記断熱材に所定スペースを有する収容部を形成し、前記収容部に前記切替装置を収容することを特徴とするヒータ装置の製造方法。
A method for manufacturing a heater device that is disposed along an outer surface of an object to be heated, comprising the steps of:
The heater device is
A heating element that generates heat when electricity is applied;
A switching device that switches between energization and de-energization of the heating element depending on the temperature of the object to be heated;
and a thermal insulation material disposed between the inner skin material and the outer skin material,
A method of manufacturing a heater device, comprising forming a storage section having a predetermined space in the insulating material, and storing the switching device in the storage section.
PCT/JP2024/004755 2023-02-24 2024-02-13 Heater device, heating part, and method for manufacturing heater device Ceased WO2024176889A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58189888U (en) * 1982-06-14 1983-12-16 井上エムテ−ピ−株式会社 pipe cover
JPH04190582A (en) * 1990-11-26 1992-07-08 Nippon Dennetsu Co Ltd Electric heat board and manufacture thereof
JP3017312U (en) * 1995-04-21 1995-10-24 株式会社インテック Floor heating system
JPH09273698A (en) * 1996-04-02 1997-10-21 Dia Chem Kk Insulation cover
KR20220021722A (en) * 2020-08-14 2022-02-22 주식회사 대흥포텍 Jacket heater

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006286316A (en) 2005-03-31 2006-10-19 Nichias Corp Heater device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58189888U (en) * 1982-06-14 1983-12-16 井上エムテ−ピ−株式会社 pipe cover
JPH04190582A (en) * 1990-11-26 1992-07-08 Nippon Dennetsu Co Ltd Electric heat board and manufacture thereof
JP3017312U (en) * 1995-04-21 1995-10-24 株式会社インテック Floor heating system
JPH09273698A (en) * 1996-04-02 1997-10-21 Dia Chem Kk Insulation cover
KR20220021722A (en) * 2020-08-14 2022-02-22 주식회사 대흥포텍 Jacket heater

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