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WO2024171128A1 - Stable amorphous form of potassium-competitive acid blocker and process for the preparation thereof - Google Patents

Stable amorphous form of potassium-competitive acid blocker and process for the preparation thereof Download PDF

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Publication number
WO2024171128A1
WO2024171128A1 PCT/IB2024/051481 IB2024051481W WO2024171128A1 WO 2024171128 A1 WO2024171128 A1 WO 2024171128A1 IB 2024051481 W IB2024051481 W IB 2024051481W WO 2024171128 A1 WO2024171128 A1 WO 2024171128A1
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Prior art keywords
tegoprazan
stable amorphous
potassium
acetate
amorphous
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PCT/IB2024/051481
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French (fr)
Inventor
Raghumitra Alla
Nagulu Meera SHAIK
Srinivas Reddy Mallepalli
Sathaiah NOMULA
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Lee Pharma Ltd
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Lee Pharma Ltd
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Priority to KR1020257029218A priority Critical patent/KR20250149709A/en
Priority to CN202480012634.0A priority patent/CN120693332A/en
Publication of WO2024171128A1 publication Critical patent/WO2024171128A1/en
Priority to MX2025009641A priority patent/MX2025009641A/en
Anticipated expiration legal-status Critical
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D405/00Heterocyclic compounds containing both one or more hetero rings having oxygen atoms as the only ring hetero atoms, and one or more rings having nitrogen as the only ring hetero atom
    • C07D405/02Heterocyclic compounds containing both one or more hetero rings having oxygen atoms as the only ring hetero atoms, and one or more rings having nitrogen as the only ring hetero atom containing two hetero rings
    • C07D405/12Heterocyclic compounds containing both one or more hetero rings having oxygen atoms as the only ring hetero atoms, and one or more rings having nitrogen as the only ring hetero atom containing two hetero rings linked by a chain containing hetero atoms as chain links
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/41Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having five-membered rings with two or more ring hetero atoms, at least one of which being nitrogen, e.g. tetrazole
    • A61K31/41641,3-Diazoles
    • A61K31/41841,3-Diazoles condensed with carbocyclic rings, e.g. benzimidazoles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P1/00Drugs for disorders of the alimentary tract or the digestive system
    • A61P1/04Drugs for disorders of the alimentary tract or the digestive system for ulcers, gastritis or reflux esophagitis, e.g. antacids, inhibitors of acid secretion, mucosal protectants

Definitions

  • the present invention relates to a stable amorphous Tegoprazan of the formula (I).
  • the present invention relates to stable amorphous Tegoprazan free from other solid state forms and stable over shelf life and does not convert into any other solid state forms.
  • the present invention also relates to a process for the preparation of stable amorphous Tegoprazan of the formula (I).
  • the present invention also relates to pharmaceutical compositions comprising the stable amorphous form of Tegoprazan.
  • Tegoprazan a reversible H+/K+-ATPase inhibitor, is chemically described as (S)-4-((5,7-difluorochroman-4-yl)oxy)-N,N,2-trimethyl-lH-benzo(d)imidazole-6- carboxamide. Its molecular formula is C20H19F2N3O3, molecular weight is 387.38 g/mol and has the following structure:
  • Tegoprazan is the world’s first potassium-competitive acid blocker (P-CAB), has a mechanism similar to that of an acid pump antagonist (APA), and blocks gastric acid secretion by competing with potassium ions for binding to the enzyme H+/K+- ATPase (proton pump) that secretes H+ ions, which are a component of gastric acid, from the gastric parietal cells into the gastric lumen.
  • tegoprazan is not a prodrug such as a proton pump inhibitor (PPI), it does not require an activation process, and thus acts not only on an active proton pump but also on an inactive proton pump.
  • PPI proton pump inhibitor
  • Tegoprazan has the advantages of exhibiting its effect rapidly and reaching the maximum effect within one hour.
  • Tegoprazan Polymorphism has been observed for Tegoprazan.
  • US 9,908,870 B2 claims Form A of Tegoprazan with specific XRD data.
  • This patent also discloses non-crystalline Tegoprazan which was prepared according to the method disclosed in Example 2 of Japanese Patent No. 4481344.
  • This patent discloses evaporation of solvent which was carried out using a rotary evaporator under reduced pressure with a bath temperature of up to 60 °C resulting in non-crystalline material.
  • Another method disclosed is purification by column chromatography on amino gel (ethyl acetate : methanol gradient elution from 50 : 1 to 20 : 1 ) to afford the compound as a white solid.
  • US 9,908,870 B2 also provides the stability of non-crystalline form and Form A as shown below :
  • JP ‘344 nor US ‘870 provide the physicochemical characteristics of the non-crystalline material nor the polymorphic purity and stability over shelf life. It is known that the amorphous forms in a number of drugs exhibit different dissolution characteristics and in some cases different bioavailability patterns compared to the crystalline form (Econno T., Chem. Pharm. Bull., 1990; 38: 2003-2007).
  • amorphous form of some of the drugs exhibit much higher bioavailability than the crystalline forms, which leads to the selection of the amorphous form as the final drug substance for pharmaceutical dosage from development. Additionally, the aqueous solubility of crystalline form is lower than its amorphous form in some of the drugs, which may have resulted in the difference in their in-vivo bioavailability. Therefore, it is desirable to have stable amorphous Tegoprazan with high purity and good stability.
  • the main objective of the present invention is to provide stable amorphous Tegoprazan of the formula (I).
  • Another objective of the present invention is to provide stable amorphous Tegoprazan free from other solid state forms and stable over shelf life and does not convert into any other solid state forms.
  • Yet another objective of the present invention is to provide a process for the preparation of stable amorphous Tegoprazan of the formula (I).
  • Still another objective of the present invention is to provide pharmaceutical compositions comprising the stable amorphous form of Tegoprazan.
  • the present invention relates to a stable amorphous Tegoprazan of the formula (I).
  • the present invention also relates to a process for the preparation of stable amorphous Tegoprazan which comprises the steps: i) providing a solution of Tegoprazan in a suitable solvent, ii) optionally treating the solution obtained in step (i) with charcoal, and iii) spray drying the resulting solution to obtain stable amorphous Tegoprazan.
  • the present invention relates to a process for the preparation of stable amorphous Tegoprazan which comprises the steps: i) preparing Tegoprazan by deprotection of compound of formula (II) Formula (II) wherein Pg amino protecting group using a base in a solvent, ii) dissolving the obtained Tegoprazan in a suitable solvent, ii) optionally treating the solution obtained in step (ii) with charcoal, and iii) spray drying the resulting solution to obtain stable amorphous Tegoprazan.
  • the present invention relates to a process for the preparation of stable amorphous Tegoprazan which comprises the steps: i) preparing Tegoprazan by detosylation of (-)-4-[((4S)-5,7-difluoro-3,4- dihydro-2H-chromen-4-yl)oxy] -N,N,2-trimethyl- 1 -[(4-methylphenyl)- sulfonyl]-lH-benzimidazole-6-carboxamide of formula (Ila) Formula (Ila) with sodium hydroxide in mixture of DMF and Methanol, ii) dissolving the obtained Tegoprazan in a suitable solvent, ii) optionally treating the solution obtained in step (ii) with charcoal, and iii) spray drying the resulting solution to obtain stable amorphous Tegoprazan.
  • the present invention relates to a process for the preparation of stable amorphous Tegoprazan which comprises the steps: i) preparing Tegoprazan by debenzylation of (S)-l-benzyl-4-((5,7-difluoro chroman-4-yl)oxy)-N,N,2-trimethyl-lH-benzo[D] imidazole-6-carboxamide of formula (lib) Formula (lib) using a catalyst in a solvent, ii) dissolving the obtained Tegoprazan in a suitable solvent, ii) optionally treating the solution obtained in step (ii) with charcoal, and iii) spray drying the resulting solution to obtain stable amorphous Tegoprazan.
  • Fig.l Represents X-ray powder diffraction pattern of stable amorphous Tegoprazan of the present invention.
  • Fig.2 Represents DSC pattern of stable amorphous Tegoprazan of the present invention.
  • Fig.3 Represents TGA of stable amorphous Tegoprazan of the present invention.
  • Fig.4 Represents X-ray powder diffraction pattern of stable amorphous Tegoprazan obtained by spray drying process after 1 month stability.
  • Fig.5 Represents X-ray powder diffraction pattern of stable amorphous Tegoprazan obtained by spray drying process after 3 month stability.
  • Fig.6 Represents X-ray powder diffraction pattern of amorphous Tegoprazan obtained by rotavapor process after 3 month stability.
  • the present invention relates to stable amorphous Tegoprazan.
  • the present invention provides stable amorphous Tegoprazan characterized by XRD as shown in figure 1.
  • the present invention provides stable amorphous Tegoprazan characterized by DSC as shown in figure 2.
  • the stable amorphous Tegoprazan melt with decomposition between 40 to 120 °C and does not show any sharp melting point.
  • the present invention provides stable amorphous Tegoprazan characterized by TGA as shown in figure 3.
  • the stable amorphous Tegoprazan of the present invention has water content below 3.0%.
  • the product specifically has water content as measured by thermogravimetry is 2.48 and by KF is 2.7 to 2.9 which remained same over the shelf life.
  • the starting material Tegoprazan used in the present invention can be prepared by any procedures disclosed in the prior-art.
  • Pg amino protecting group as used herein is benzyl, tosyl, t-Butyloxycarbonyl and carboxybenzyl.
  • the catalyst used herein for the removal of protecting group by hydrogenolysis using a transition metal catalyst selected from Pd/C in the presence or absence of ammonium formate is a transition metal catalyst selected from Pd/C in the presence or absence of ammonium formate.
  • Base as used in the present invention is selected from either inorganic base like alkali metal hydroxides such as sodium hydroxide, potassium hydroxide, lithium hydroxide; alkali metal carbonates such as sodium carbonate, potassium carbonate, cesium carbonate and lithium carbonate; Alkali metal bicarbonates such as sodium bicarbonate and potassium bicarbonate; alkali metal alkoxides such as sodium methoxide, potassium methoxide, sodium tertiary butoxide, potassium tertiary butoxide or mixtures thereof or organic bases such as triethylamine, N-methylmorpholine, N,N- diisopropylethylamine, di-n-propylamine, N-methylpyrrolidine, pyridine, 4-(N,N- dimethylamino)pyridine, morpholine, imidazole, 2- methylimidazole, 4- methylimidazole and the like.
  • alkali metal hydroxides such as sodium hydroxide, potassium hydroxide, lithium hydroxide
  • Solvent as defined in the present invention are selected from water or "alcohol solvents” such as methanol, ethanol, n-propanol, isopropanol, n-butanol and t-butanol and the like or "hydrocarbon solvents” such as benzene, toluene, xylene, heptane, hexane and cyclohexane and the like or "ketone solvents” such as acetone, ethyl methyl ketone, diethyl ketone, methyl tert-butyl ketone, isopropyl ketone and the like or "esters solvents” such as methyl acetate, ethyl acetate, propyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, sec-butyl acetate, and the like or "nitrile solvents” such as acetonitrile,
  • the amorphous Tegoprazan of the present invention is stable over the shelf life under different stability conditions, consistently reproducible and have good flow properties, and which is particularly suitable for bulk preparation and handling.
  • the stable amorphous Tegoprazan of the present invention is also suitable for formulating into different dosage forms.
  • the stability data of the amorphous Tegoprazan of the present invention is compared with the product obtained by using Rotary evaporator.
  • the water content is increasing after 3 months and the crystalline peaks are observed in XRD showing conversion of amorphous into crystalline form as shown below.
  • the stable amorphous Tegoprazan prepared by the process of the present invention is thermally stable when compared to the non-crystalline form obtained by the prior-art process.
  • the impurity profile data of the both products is given below:
  • the present invention provides a pharmaceutical composition of stable amorphous Tegoprazan along with the pharmaceutically acceptable excipients such as diluents, chelating agents, disintegrant, glidant, lubricants and or anti- adherents.
  • pharmaceutically acceptable excipients such as diluents, chelating agents, disintegrant, glidant, lubricants and or anti- adherents.
  • composition is intended to encompass a drug product including the active ingredient(s), pharmaceutically acceptable excipients that make up the carrier, as well as any product which results, directly or indirectly, from combination, complexation or aggregation of any two or more of the ingredients. Accordingly, the pharmaceutical compositions encompass any composition made by admixing the active ingredient, active ingredient dispersion or composite, additional active ingredient(s), and pharmaceutically acceptable excipients.
  • compositions comprising stable amorphous Tegoprazan may be further formulated as: solid oral dosage forms such as, but not limited to, powders, granules, pellets, tablets, and capsules; liquid oral dosage forms such as but not limited to syrups, suspensions, dispersions, and emulsions; and injectable preparations such as but not limited to solutions, dispersions, and freeze dried compositions.
  • Formulations may be in the form of immediate release, delayed release or modified release.
  • immediate release compositions may be conventional, dispersible, chewable, mouth dissolving, or flash melt preparations, and modified release compositions that may comprise hydrophilic or hydrophobic, or combinations of hydrophilic and hydrophobic, release rate controlling substances to form matrix or reservoir or combination of matrix and reservoir systems.
  • compositions may be prepared using procedures such as direct blending, dry granulation, wet granulation, or extrusion and spheronization.
  • Compositions may be presented as uncoated, film coated, sugar coated, powder coated, enteric coated or modified release coated.
  • Compositions of the present application may further comprise one or more pharmaceutically acceptable excipients.
  • the present invention is further illustrated by the following examples which are provided merely to be exemplary of the inventions and is not intended to limit the scope of the invention. Certain modifications and equivalents will be apparent to those skilled in the art and are intended to be included within the scope of the present invention.
  • Example 1 Process for the preparation of stable amorphous Tegoprazan
  • Reaction mass was diluted with 300 ml of Ethylacetate and separated, aqueous layer was extracted with 75 ml of Ethylacetate. Combined organic layer was washed with 3x300 ml of DM Water. Resulting organic layer was diluted with 150 ml of DM Water, pH was adjusted to 2.0-3.0 with Aqueous HC1 at 10-15°C, maintained for 10-20 min at 10-15°Cand readjusted the reaction mass pH to 7.0-8.0 with Ammonia solution, organic layer was separated followed by washed with DM Water and dried over Sodium sulfate finally distilled under vacuum at below 55°C to obtain crude material, which was isolated in 60 ml of Methyl ethyl ketone at 0- 5°C and finally, this material was purified in 45 ml of Isopropyl alcohol to obtain wet material. This wet material was dissolved in Methanol, treated with activated carbon and feeded into spray drier as per below mentioned conditions to obtain wet material.
  • Feeding rate 15-20 ml/min
  • Atomizer pressure l ⁇ 0.5Kg/cm2.
  • the process involves de-benzylation of 100 g of (S)-l-benzyl-4-((5,7-difluoro chroman- 4-yl) oxy)-N,N,2-trimethyl-lH-benzo[D] imidazole-6-carboxamide with 15 g of Pd/C in 10V of Methanol. Reaction mass filter and completely distilled out the solvent medium after TLC complies. To the reaction mass add 2.5V of MTBE and heat to 70-75°C for 1 hr. Cool the reaction mass and filter the solid.
  • the process involves de-benzylation of 100 g of (S)-l-benzyl-4-((5,7-difluoro chroman- 4-yl) oxy)-N,N,2-trimethyl-lH-benzo[D] imidazole-6-carboxamide with 15 g of Pd/C in 10V of Methanol. Reaction mass filter and completely distilled out the solvent medium after TLC complies. To the reaction mass add 2.5V of MTBE and heat to 70-75°C for 1 hr. Cool the reaction mass and filter the solid.
  • the process involves de-benzylation of 100 g of (S)-l-benzyl-4-((5,7-difluoro chroman- 4-yl) oxy)-N,N,2-trimethyl-lH-benzo[D] imidazole-6-carboxamide with 15 g of Pd/C in 10V of Methanol. Reaction mass filter and completely distilled out the solvent medium after TLC complies. To the reaction mass add 2.5V of MTBE and heat to 70-75°C for 1 hr. Cool the reaction mass and filter the solid.
  • the process involves de-benzylation of 100 g of (S)-l-benzyl-4-((5,7-difluoro chroman- 4-yl) oxy)-N,N,2-trimethyl-lH-benzo[D] imidazole-6-carboxamide with 15 g of Pd/C in 10V of Methanol. Reaction mass filter and completely distilled out the solvent medium after TLC complies. To the reaction mass add 2.5V of MTBE and heat to 70-75°C for 1 hr. Cool the reaction mass and filter the solid.
  • the process involves de-benzylation of 100 g of (S)-l-benzyl-4-((5,7-difluoro chroman- 4-yl) oxy)-N,N,2-trimethyl-lH-benzo[D] imidazole-6-carboxamide with 15 g of Pd/C in 10V of Methanol. Reaction mass filter and completely distilled out the solvent medium after TLC complies. To the reaction mass add 2.5V of MTBE and heat to 70-75°C for 1 hr. Cool the reaction mass and filter the solid.
  • Example 1 or 2 Wet material obtained in Example 1 or 2 was dissolved in Methanol followed by charcoal treatment and obtained clear solution undergo Rota vapor Flask and distill off methanol completely under vacuum (650+50 mm/Hg) at below 55°C. Degas for 30- 40min under vacuum (650+50 mm/Hg) at below 55°C and scratch the material to make it powder and continue de-gas for 2.0-3. Ohrs under vacuum (650+50 mm/Hg) at below 55°C. Dry the material for 12.0-14.0hrs at 55-60°C under vacuum results Tegoprazan Amorphous form (60% molar yield with above 99.5% purity).

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Abstract

The present invention provides a stable amorphous Tegoprazan of the formula (I). The present invention provides stable amorphous Tegoprazan free from other solid state forms and stable over shelf life and does not convert into any other solid state forms.

Description

STABLE AMORPHOUS FORM OF POTASSIUM -COMPETITIVE ACID
BLOCKER AND PROCESS FOR THE PREPARATION THEREOF
FIELD OF THE INVENTION
The present invention relates to a stable amorphous Tegoprazan of the formula (I).
The present invention relates to stable amorphous Tegoprazan free from other solid state forms and stable over shelf life and does not convert into any other solid state forms.
The present invention also relates to a process for the preparation of stable amorphous Tegoprazan of the formula (I).
The present invention also relates to pharmaceutical compositions comprising the stable amorphous form of Tegoprazan.
BACKGROUND OF THE INVENTION
Tegoprazan, a reversible H+/K+-ATPase inhibitor, is chemically described as (S)-4-((5,7-difluorochroman-4-yl)oxy)-N,N,2-trimethyl-lH-benzo(d)imidazole-6- carboxamide. Its molecular formula is C20H19F2N3O3, molecular weight is 387.38 g/mol and has the following structure:
Figure imgf000002_0001
Tegoprazan, is the world’s first potassium-competitive acid blocker (P-CAB), has a mechanism similar to that of an acid pump antagonist (APA), and blocks gastric acid secretion by competing with potassium ions for binding to the enzyme H+/K+- ATPase (proton pump) that secretes H+ ions, which are a component of gastric acid, from the gastric parietal cells into the gastric lumen. Since tegoprazan is not a prodrug such as a proton pump inhibitor (PPI), it does not require an activation process, and thus acts not only on an active proton pump but also on an inactive proton pump. Thus, Tegoprazan has the advantages of exhibiting its effect rapidly and reaching the maximum effect within one hour.
Polymorphism has been observed for Tegoprazan. US 9,908,870 B2 claims Form A of Tegoprazan with specific XRD data. This patent also discloses non-crystalline Tegoprazan which was prepared according to the method disclosed in Example 2 of Japanese Patent No. 4481344. This patent discloses evaporation of solvent which was carried out using a rotary evaporator under reduced pressure with a bath temperature of up to 60 °C resulting in non-crystalline material. Another method disclosed is purification by column chromatography on amino gel (ethyl acetate : methanol gradient elution from 50 : 1 to 20 : 1 ) to afford the compound as a white solid.
US 9,908,870 B2 also provides the stability of non-crystalline form and Form A as shown below :
Figure imgf000003_0001
However, neither JP ‘344 nor US ‘870 provide the physicochemical characteristics of the non-crystalline material nor the polymorphic purity and stability over shelf life. It is known that the amorphous forms in a number of drugs exhibit different dissolution characteristics and in some cases different bioavailability patterns compared to the crystalline form (Econno T., Chem. Pharm. Bull., 1990; 38: 2003-2007).
An amorphous form of some of the drugs exhibit much higher bioavailability than the crystalline forms, which leads to the selection of the amorphous form as the final drug substance for pharmaceutical dosage from development. Additionally, the aqueous solubility of crystalline form is lower than its amorphous form in some of the drugs, which may have resulted in the difference in their in-vivo bioavailability. Therefore, it is desirable to have stable amorphous Tegoprazan with high purity and good stability.
Surprisingly, the inventors of the present invention found that stable amorphous Tegoprazan prepared as per the present invention has high chemical purity, chiral purity polymorphic purity and stability.
OBJECTIVE OF THE INVENTION
The main objective of the present invention is to provide stable amorphous Tegoprazan of the formula (I).
Another objective of the present invention is to provide stable amorphous Tegoprazan free from other solid state forms and stable over shelf life and does not convert into any other solid state forms.
Yet another objective of the present invention is to provide a process for the preparation of stable amorphous Tegoprazan of the formula (I).
Still another objective of the present invention is to provide pharmaceutical compositions comprising the stable amorphous form of Tegoprazan. SUMMARY OF THE INVENTION
Accordingly, the present invention relates to a stable amorphous Tegoprazan of the formula (I).
Figure imgf000005_0001
Formula (I)
The present invention also relates to a process for the preparation of stable amorphous Tegoprazan which comprises the steps: i) providing a solution of Tegoprazan in a suitable solvent, ii) optionally treating the solution obtained in step (i) with charcoal, and iii) spray drying the resulting solution to obtain stable amorphous Tegoprazan.
In another aspect, the present invention relates to a process for the preparation of stable amorphous Tegoprazan which comprises the steps: i) preparing Tegoprazan by deprotection of compound of formula (II)
Figure imgf000005_0002
Formula (II) wherein Pg amino protecting group using a base in a solvent, ii) dissolving the obtained Tegoprazan in a suitable solvent, ii) optionally treating the solution obtained in step (ii) with charcoal, and iii) spray drying the resulting solution to obtain stable amorphous Tegoprazan. In another aspect, the present invention relates to a process for the preparation of stable amorphous Tegoprazan which comprises the steps: i) preparing Tegoprazan by detosylation of (-)-4-[((4S)-5,7-difluoro-3,4- dihydro-2H-chromen-4-yl)oxy] -N,N,2-trimethyl- 1 -[(4-methylphenyl)- sulfonyl]-lH-benzimidazole-6-carboxamide of formula (Ila)
Figure imgf000006_0001
Formula (Ila) with sodium hydroxide in mixture of DMF and Methanol, ii) dissolving the obtained Tegoprazan in a suitable solvent, ii) optionally treating the solution obtained in step (ii) with charcoal, and iii) spray drying the resulting solution to obtain stable amorphous Tegoprazan.
In yet another aspect, the present invention relates to a process for the preparation of stable amorphous Tegoprazan which comprises the steps: i) preparing Tegoprazan by debenzylation of (S)-l-benzyl-4-((5,7-difluoro chroman-4-yl)oxy)-N,N,2-trimethyl-lH-benzo[D] imidazole-6-carboxamide of formula (lib)
Figure imgf000006_0002
Formula (lib) using a catalyst in a solvent, ii) dissolving the obtained Tegoprazan in a suitable solvent, ii) optionally treating the solution obtained in step (ii) with charcoal, and iii) spray drying the resulting solution to obtain stable amorphous Tegoprazan.
BRIEF DESCRIPTION OF DRAWINGS
Fig.l: Represents X-ray powder diffraction pattern of stable amorphous Tegoprazan of the present invention.
Fig.2: Represents DSC pattern of stable amorphous Tegoprazan of the present invention. Fig.3: Represents TGA of stable amorphous Tegoprazan of the present invention.
Fig.4: Represents X-ray powder diffraction pattern of stable amorphous Tegoprazan obtained by spray drying process after 1 month stability.
Fig.5: Represents X-ray powder diffraction pattern of stable amorphous Tegoprazan obtained by spray drying process after 3 month stability.
Fig.6: Represents X-ray powder diffraction pattern of amorphous Tegoprazan obtained by rotavapor process after 3 month stability.
DETAILED DESCRIPTION OF THE INVENTION
The present invention relates to stable amorphous Tegoprazan.
In one aspect, the present invention provides stable amorphous Tegoprazan characterized by XRD as shown in figure 1.
In one aspect, the present invention provides stable amorphous Tegoprazan characterized by DSC as shown in figure 2. The stable amorphous Tegoprazan melt with decomposition between 40 to 120 °C and does not show any sharp melting point.
In one aspect, the present invention provides stable amorphous Tegoprazan characterized by TGA as shown in figure 3. The stable amorphous Tegoprazan of the present invention has water content below 3.0%. The product specifically has water content as measured by thermogravimetry is 2.48 and by KF is 2.7 to 2.9 which remained same over the shelf life.
In yet another embodiment, the starting material Tegoprazan used in the present invention can be prepared by any procedures disclosed in the prior-art.
Pg amino protecting group as used herein is benzyl, tosyl, t-Butyloxycarbonyl and carboxybenzyl.
The catalyst used herein for the removal of protecting group by hydrogenolysis using a transition metal catalyst selected from Pd/C in the presence or absence of ammonium formate.
Base as used in the present invention is selected from either inorganic base like alkali metal hydroxides such as sodium hydroxide, potassium hydroxide, lithium hydroxide; alkali metal carbonates such as sodium carbonate, potassium carbonate, cesium carbonate and lithium carbonate; Alkali metal bicarbonates such as sodium bicarbonate and potassium bicarbonate; alkali metal alkoxides such as sodium methoxide, potassium methoxide, sodium tertiary butoxide, potassium tertiary butoxide or mixtures thereof or organic bases such as triethylamine, N-methylmorpholine, N,N- diisopropylethylamine, di-n-propylamine, N-methylpyrrolidine, pyridine, 4-(N,N- dimethylamino)pyridine, morpholine, imidazole, 2- methylimidazole, 4- methylimidazole and the like.
Solvent as defined in the present invention are selected from water or "alcohol solvents" such as methanol, ethanol, n-propanol, isopropanol, n-butanol and t-butanol and the like or "hydrocarbon solvents" such as benzene, toluene, xylene, heptane, hexane and cyclohexane and the like or "ketone solvents" such as acetone, ethyl methyl ketone, diethyl ketone, methyl tert-butyl ketone, isopropyl ketone and the like or "esters solvents" such as methyl acetate, ethyl acetate, propyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, sec-butyl acetate, and the like or "nitrile solvents" such as acetonitrile, propionitrile, butyronitrile and isobutyronitrile and the like or "ether solvents" such as di-tert-butylether, dimethylether, diethylether, diisopropyl ether, 1,4- dioxane, methyltert-butylether, ethyl tertbutyl ether, tetrahydrofuran, 2-methyl tetrahydrofuran, 2-methoxyethanol and dimethoxyethane, or “Amide solvents” such as formamide, DMF, DMAC, N-methyl-2- pyrrolidone, N-methylformamide, 2- pyrrolidone, l-ethenyl-2-pyrrolidone, haloalkanes such as dichloromethane, 1,2- dichloroethane and chloroform, “Amine solvents” selected from diethylenetriamine, ethylenediamine, morpholine, piperidine, pyridine, quinoline, tributylamine, diisopropyl amine, acids such as formic acid, acetic acid, propionic acid and/or mixtures thereof.
The amorphous Tegoprazan of the present invention is stable over the shelf life under different stability conditions, consistently reproducible and have good flow properties, and which is particularly suitable for bulk preparation and handling. The stable amorphous Tegoprazan of the present invention is also suitable for formulating into different dosage forms.
The stability data of the amorphous Tegoprazan of the present invention is compared with the product obtained by using Rotary evaporator. The water content is increasing after 3 months and the crystalline peaks are observed in XRD showing conversion of amorphous into crystalline form as shown below.
Figure imgf000009_0001
The above data clearly shows the non-crystalline material obtained by the process of prior-art specifically by using Rotary evaporator does not have polymorphic stability. The water content has changed from the initial time to 3 months shelf life. Similarly, the amorphous nature is not retained over the shelf life. This can be visualized from the XRD given in Figure 6. The given XRD pattern show clear visible peaks relating to crystalline form. On the contrary, the XRD pattern of stable amorphous Tegoprazan obtained by spray drying process does not show any crystallinity after 1 month or 3 months. The XRD data of stable amorphous Tegoprazan obtained by spray drying process after 1 month and 3 months is given Figures 4 and 5 respectively.
In pharmaceutical products both thermal stability and polymorphic stability is very important. Otherwise one solid state form converts into other solid state form. Further there is no control on the conversion rate at different time intervals and in different storage conditions. This means at different time points during shelf life the product might have mixture of two different solid states in different ratios. It is clearly reported in the literature that this has impact on the solubility and bioavailability of the product. This has direct impact on the efficacy of the product. Hence, it is very important to have polymorphic stability.
The stable amorphous Tegoprazan prepared by the process of the present invention is thermally stable when compared to the non-crystalline form obtained by the prior-art process. The impurity profile data of the both products is given below:
Figure imgf000010_0001
ND - Not Detected ; BDL - Below Detection Limits In a preferred embodiment, the present invention provides a pharmaceutical composition of stable amorphous Tegoprazan along with the pharmaceutically acceptable excipients such as diluents, chelating agents, disintegrant, glidant, lubricants and or anti- adherents.
The term "pharmaceutical composition" is intended to encompass a drug product including the active ingredient(s), pharmaceutically acceptable excipients that make up the carrier, as well as any product which results, directly or indirectly, from combination, complexation or aggregation of any two or more of the ingredients. Accordingly, the pharmaceutical compositions encompass any composition made by admixing the active ingredient, active ingredient dispersion or composite, additional active ingredient(s), and pharmaceutically acceptable excipients.
The pharmaceutical compositions comprising stable amorphous Tegoprazan may be further formulated as: solid oral dosage forms such as, but not limited to, powders, granules, pellets, tablets, and capsules; liquid oral dosage forms such as but not limited to syrups, suspensions, dispersions, and emulsions; and injectable preparations such as but not limited to solutions, dispersions, and freeze dried compositions. Formulations may be in the form of immediate release, delayed release or modified release. Further, immediate release compositions may be conventional, dispersible, chewable, mouth dissolving, or flash melt preparations, and modified release compositions that may comprise hydrophilic or hydrophobic, or combinations of hydrophilic and hydrophobic, release rate controlling substances to form matrix or reservoir or combination of matrix and reservoir systems. The compositions may be prepared using procedures such as direct blending, dry granulation, wet granulation, or extrusion and spheronization. Compositions may be presented as uncoated, film coated, sugar coated, powder coated, enteric coated or modified release coated. Compositions of the present application may further comprise one or more pharmaceutically acceptable excipients. The present invention is further illustrated by the following examples which are provided merely to be exemplary of the inventions and is not intended to limit the scope of the invention. Certain modifications and equivalents will be apparent to those skilled in the art and are intended to be included within the scope of the present invention.
EXAMPLES
Example 1 - Process for the preparation of stable amorphous Tegoprazan
To a stirred solution of (S)-4-((5,7-difhiorochroman-4-yl)oxy)-N,N,2-trimethyl-l-tosyl- lH-benzo[d] imidazole- 6-carboxamide (Tegoprazan Stage-1) (30.0 g, 55 mmoles), in 270 ml of Isopropyl alcohol was added Sodium hydroxide solution (12g, 300 mmoles dissolved in 150 ml of Water) at 25-30°C and the resulting solution was stirred for 4.0- 5.0 hrs at 25-30°C, reaction progress was monitored by TLC (mobile phase: Chloroform: Methanol 9.2:0.8 ratio). Reaction mass was diluted with 300 ml of Ethylacetate and separated, aqueous layer was extracted with 75 ml of Ethylacetate. Combined organic layer was washed with 3x300 ml of DM Water. Resulting organic layer was diluted with 150 ml of DM Water, pH was adjusted to 2.0-3.0 with Aqueous HC1 at 10-15°C, maintained for 10-20 min at 10-15°Cand readjusted the reaction mass pH to 7.0-8.0 with Ammonia solution, organic layer was separated followed by washed with DM Water and dried over Sodium sulfate finally distilled under vacuum at below 55°C to obtain crude material, which was isolated in 60 ml of Methyl ethyl ketone at 0- 5°C and finally, this material was purified in 45 ml of Isopropyl alcohol to obtain wet material. This wet material was dissolved in Methanol, treated with activated carbon and feeded into spray drier as per below mentioned conditions to obtain wet material.
1. Feeding rate: 15-20 ml/min
2. Inlet temperature: 45-50°C.
3. Outlet temperature: 25-30°C.
4. Atomizer pressure: l±0.5Kg/cm2.
5. Oxygen% :NMT 5.0% Above obtained wet material was dried for 12-14hrs under vacuum at 55-60°C to obtain (S)-7-((5,7-Difhiorochroman-4-yl)-oxy)-N,N,2-trimethyl-lEl-benzo-[d]imidazole-5- carboxamide Amorphous form (Tegoprazan Amorphous) (66% molar yield with above 99.5% purity).
Example 2 - Process for the preparation of stable amorphous Tegoprazan
The process involves de-benzylation of 100 g of (S)-l-benzyl-4-((5,7-difluoro chroman- 4-yl) oxy)-N,N,2-trimethyl-lH-benzo[D] imidazole-6-carboxamide with 15 g of Pd/C in 10V of Methanol. Reaction mass filter and completely distilled out the solvent medium after TLC complies. To the reaction mass add 2.5V of MTBE and heat to 70-75°C for 1 hr. Cool the reaction mass and filter the solid. The solid was further crystallized in IPA to obtain wet (3R,4S)-3-ethyl-4-(3H-imidazo[l,2-a] pyrrolo[2,3-e]pyrazin-8-yl)-N- (2,2,2-trifluoroethyl)pyrrolidine-l -carboxamide. Obtained wet material dissolved in Methanol (10 Vols) followed by charcoal treatment and obtained clear solution upon spray drying results Tegoprazan Amorphous form (65% molar yield with above 99.5% purity).
Example 3 - Process for the preparation of stable amorphous Tegoprazan
The process involves de-benzylation of 100 g of (S)-l-benzyl-4-((5,7-difluoro chroman- 4-yl) oxy)-N,N,2-trimethyl-lH-benzo[D] imidazole-6-carboxamide with 15 g of Pd/C in 10V of Methanol. Reaction mass filter and completely distilled out the solvent medium after TLC complies. To the reaction mass add 2.5V of MTBE and heat to 70-75°C for 1 hr. Cool the reaction mass and filter the solid. The solid was further crystallized in IPA to obtain wet (3R,4S)-3-ethyl-4-(3H-imidazo[l,2-a] pyrrolo[2,3-e]pyrazin-8-yl)-N- (2,2,2-trifluoroethyl)pyrrolidine-l -carboxamide. Obtained wet material dissolved in ethanol (20 vols) followed by charcoal treatment and obtained clear solution upon spray drying results Tegoprazan Amorphous form (60% molar yield with above 99.5% purity). Example 4 - Process for the preparation of stable amorphous Tegoprazan
The process involves de-benzylation of 100 g of (S)-l-benzyl-4-((5,7-difluoro chroman- 4-yl) oxy)-N,N,2-trimethyl-lH-benzo[D] imidazole-6-carboxamide with 15 g of Pd/C in 10V of Methanol. Reaction mass filter and completely distilled out the solvent medium after TLC complies. To the reaction mass add 2.5V of MTBE and heat to 70-75°C for 1 hr. Cool the reaction mass and filter the solid. The solid was further crystallized in IPA to obtain wet (3R,4S)-3-ethyl-4-(3H-imidazo[l,2-a] pyrrolo[2,3-e]pyrazin-8-yl)-N- (2,2,2-trifluoroethyl)pyrrolidine-l -carboxamide. Obtained wet material dissolved in IPA (50 vols) followed by charcoal treatment and obtained clear solution upon spray drying results Tegoprazan Amorphous form (70% molar yield with above 99.5% purity).
Example 5 - Process for the preparation of stable amorphous Tegoprazan
The process involves de-benzylation of 100 g of (S)-l-benzyl-4-((5,7-difluoro chroman- 4-yl) oxy)-N,N,2-trimethyl-lH-benzo[D] imidazole-6-carboxamide with 15 g of Pd/C in 10V of Methanol. Reaction mass filter and completely distilled out the solvent medium after TLC complies. To the reaction mass add 2.5V of MTBE and heat to 70-75°C for 1 hr. Cool the reaction mass and filter the solid. The solid was further crystallized in IPA to obtain wet (3R,4S)-3-ethyl-4-(3H-imidazo[l,2-a] pyrrolo[2,3-e]pyrazin-8-yl)-N- (2,2,2-trifluoroethyl)pyrrolidine-l -carboxamide. Obtained wet material dissolved in n- Butanol (20 vols) followed by charcoal treatment and obtained clear solution upon spray drying results Tegoprazan Amorphous form (64% molar yield with above 99.5% purity).
Example 6 - Process for the preparation of stable amorphous Tegoprazan
The process involves de-benzylation of 100 g of (S)-l-benzyl-4-((5,7-difluoro chroman- 4-yl) oxy)-N,N,2-trimethyl-lH-benzo[D] imidazole-6-carboxamide with 15 g of Pd/C in 10V of Methanol. Reaction mass filter and completely distilled out the solvent medium after TLC complies. To the reaction mass add 2.5V of MTBE and heat to 70-75°C for 1 hr. Cool the reaction mass and filter the solid. The solid was further crystallized in IPA to obtain wet (3R,4S)-3-ethyl-4-(3H-imidazo[l,2-a] pyrrolo[2,3-e]pyrazin-8-yl)-N- (2,2,2-trifluoroethyl)pyrrolidine-l -carboxamide. Obtained wet material dissolved in DCM (10 vols) followed by charcoal treatment and obtained clear solution upon spray drying results Tegoprazan Amorphous form (67% molar yield with above 99.5% purity).
Comparative Example - Process for the preparation of Tegoprazan by Rotary evaporator
Wet material obtained in Example 1 or 2 was dissolved in Methanol followed by charcoal treatment and obtained clear solution undergo Rota vapor Flask and distill off methanol completely under vacuum (650+50 mm/Hg) at below 55°C. Degas for 30- 40min under vacuum (650+50 mm/Hg) at below 55°C and scratch the material to make it powder and continue de-gas for 2.0-3. Ohrs under vacuum (650+50 mm/Hg) at below 55°C. Dry the material for 12.0-14.0hrs at 55-60°C under vacuum results Tegoprazan Amorphous form (60% molar yield with above 99.5% purity).

Claims

We Claim:
A stable amorphous Tegoprazan of the formula (I).
Figure imgf000016_0001
2. The stable amorphous Tegoprazan as claimed in claim 1, characterized by XRD as shown in figure 1, DSC as shown in figure 2 and melt with decomposition between 40 to 120 °C.
3. The stable amorphous Tegoprazan as claimed in claim 1, having water content below 3.0%.
4. The process for the preparation of stable amorphous Tegoprazan, as claimed in claim 1 which comprises the steps: i) providing a solution of Tegoprazan in a suitable solvent, ii) optionally treating the solution obtained in step (i) with charcoal, and iii) spray drying the resulting solution to obtain stable amorphous Tegoprazan.
5. The process for the preparation of stable amorphous Tegoprazan, as claimed in claim 1 which comprises the steps: i) preparing Tegoprazan by deprotection of compound of formula (II)
Figure imgf000017_0001
Formula (II) wherein Pg amino protecting group using a base in a solvent, ii) dissolving the obtained Tegoprazan in a suitable solvent, ii) optionally treating the solution obtained in step (ii) with charcoal, and iii) spray drying the resulting solution to obtain stable amorphous Tegoprazan.
6. The process as claimed in claim 5, wherein Pg is benzyl, tosyl, t-Butyloxycarbonyl and carboxybenzyl.
7. The process as claimed in claim 5, wherein Pg is deprotected by hydrogenolysis using a transition metal catalyst selected from Pd/C in the presence or absence of ammonium formate
8. The process as claimed in claim 5, wherein the base is sodium hydroxide, potassium hydroxide, lithium hydroxide, sodium carbonate, potassium carbonate, cesium carbonate, lithium carbonate, sodium bicarbonate, potassium bicarbonate, sodium methoxide, potassium methoxide, sodium tertiary butoxide, potassium tertiary butoxide, triethylamine, N-methylmorpholine, N,N-diisopropylethylamine, di-n- propylamine, N-methylpyrrolidine, pyridine, 4-(N,N-dimethylamino)pyridine, morpholine, imidazole, 2-methylimidazole, 4- methylimidazole.
9. The process as claimed in claim 5, wherein the solvent is methanol, ethanol, n- propanol, isopropanol, n-butanol, t-butanol, benzene, toluene, xylene, heptane, hexane, cyclohexane, acetone, ethyl methyl ketone, diethyl ketone, methyl tertbutyl ketone, isopropyl ketone, methyl acetate, ethyl acetate, propyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, sec-butyl acetate, acetonitrile, propionitrile, butyronitrile and isobutyronitrile di-tert-butylether, dimethylether, diethylether, diisopropyl ether, 1,4-dioxane, methyltert-butylether, ethyl tertbutyl ether, tetrahydrofuran, 2-methyl tetrahydrofuran, 2-methoxyethanol and dimethoxyethane, formamide, DMF, DMAC, N-methyl-2-pyrrolidone, N- methylformamide, 2-pyrrolidone, 1 -ethenyl- 2-pyrrolidone, dichloromethane, 1,2- dichloroethane, chloroform, diethylenetriamine, ethylenediamine, morpholine, piperidine, pyridine, quinoline, tributylamine, diisopropyl amine, formic acid, acetic acid, propionic acid and/or mixtures thereof.
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