WO2024166470A1 - Polyfunctional compound, method for producing same, polymerizable composition, and cured product - Google Patents
Polyfunctional compound, method for producing same, polymerizable composition, and cured product Download PDFInfo
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- WO2024166470A1 WO2024166470A1 PCT/JP2023/040300 JP2023040300W WO2024166470A1 WO 2024166470 A1 WO2024166470 A1 WO 2024166470A1 JP 2023040300 W JP2023040300 W JP 2023040300W WO 2024166470 A1 WO2024166470 A1 WO 2024166470A1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/34—Esters of acyclic saturated polycarboxylic acids having an esterified carboxyl group bound to an acyclic carbon atom
- C07C69/40—Succinic acid esters
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/34—Esters of acyclic saturated polycarboxylic acids having an esterified carboxyl group bound to an acyclic carbon atom
- C07C69/44—Adipic acid esters
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/34—Esters of acyclic saturated polycarboxylic acids having an esterified carboxyl group bound to an acyclic carbon atom
- C07C69/50—Sebacic acid esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F212/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
- C08F212/34—Monomers containing two or more unsaturated aliphatic radicals
Definitions
- the present invention relates to a polyfunctional compound, a method for producing the same, a polymerizable composition, and a cured product.
- a crosslinking agent is a compound that crosslinks monomers together or reacts with a polymer to form a crosslinked structure between polymers when heated, etc., and such compounds usually have two or more functional groups.
- crosslinking agents examples include polyfunctional compounds such as di(meth)acrylic acid esters having two vinyl groups, and such polyfunctional compounds can usually be used by adding them to a polymerizable composition containing a polymerizable monomer (for example, Patent Document 1).
- the polymerizable composition When using a polymerizable composition such as the one described above, the polymerizable composition is usually mixed with an organic solvent before the polymerization reaction is carried out. From the viewpoint of being usable for a wide range of applications, it is desirable that the polyfunctional compound contained in the polymerizable composition has excellent solubility in organic solvents.
- the present inventors have conducted extensive research with the aim of solving the above problems.
- the inventors have newly discovered that the above problems can be solved by a polyfunctional compound that contains at least two vinyl groups, at least two ester structures, a specific structure containing an aromatic ring group, and a specific hydrocarbon group, and have thus completed the present invention.
- R 1 , R 3 , R 5 and R 7 are each independently a hydrocarbon group which may have a substituent
- R 2 is an aromatic ring group which may have a substituent
- R 6 is an organic group
- R 4 is a hydrocarbon group having from 2 to 22 carbon atoms which may have a substituent
- l to o are each independently 0 or 1.
- the above-mentioned polyfunctional compounds have excellent solubility in organic solvents.
- R 1 , R 3 , R 5 and R 7 in the formula (I) are each independently an unsubstituted hydrocarbon group or a hydrocarbon group having at least one substituent selected from the group consisting of a hydroxyl group, an amino group, an alkoxy group, an ester group, an ether group and a carboxyl group.
- R 1 , R 3 , R 5 and R 7 in formula (I) are the above-mentioned hydrocarbon groups, the solubility of the polyfunctional compound in an organic solvent can be improved.
- m in the formula (I) is preferably 0.
- m in formula (I) is 0, the non-carbonyl oxygen atom is directly bonded to the aromatic ring group of R2 , so that the functional compound can have a rigid structure.
- R 6 in the formula (I) is an aromatic ring group which may have a substituent, and l to o in the formula (I) are 0.
- R 6 in formula (I) is an aromatic ring group which may have a substituent, and l to o in formula (I) are 0, the functional compound can have a more rigid structure.
- R 6 in formula (I) is an aromatic ring group which may have a substituent, the reactivity of the polyfunctional compound can be increased.
- R 4 in the formula (I) is preferably an unsubstituted hydrocarbon group having 2 to 22 carbon atoms, or a hydrocarbon group having 2 to 22 carbon atoms and having at least one substituent selected from the group consisting of a hydroxyl group, an amino group, an alkoxy group, an ester group, an ether group, and a carboxyl group.
- R 4 in formula (I) is the above-mentioned hydrocarbon group, the solubility of the polyfunctional compound in an organic solvent can be improved.
- R 4 in the formula (I) is preferably a linear alkylene group having 2 to 22 carbon atoms.
- R 4 in formula (I) is a linear alkylene group having from 2 to 22 carbon atoms, the solubility of the polyfunctional compound in an organic solvent can be further improved.
- the biomass ratio is preferably 50% or more.
- the biomass degree is equal to or higher than the above lower limit, the environmental load can be reduced, and the environmental load reduction properties of the polyfunctional compound can be improved.
- the "biomass degree" of a polyfunctional compound is calculated by the following calculation formula (1).
- Biomass ratio total molecular weight of carbon atoms of biomass-derived components / (total molecular weight of carbon atoms of biomass-derived components + total molecular weight of carbon atoms of fossil fuel-derived components) ⁇ 100 [%] (1)
- a refined product of a biomass-derived component or a reaction product between biomass-derived components (but excluding a catalyst) has a biomass content of 100%.
- biomass refers to any renewable natural raw material and its residue, whether derived from plants or animals, including fungi, yeasts, algae, and bacteria
- flassil fuel refers to petroleum, coal, natural gas, shale gas, etc., which are the remains of animals and plants that have been fossilized through deposition, pressure, etc. over hundreds of millions of years.
- the present invention also aims to advantageously solve the above problems, and [9] the present invention provides a method for producing a polyfunctional compound according to any one of the above [1] to [8], comprising reacting a polyfunctional compound represented by the following formula (II): HO-CO-R 4 -CO-OH (II) [In formula (II), R 4 is the same as R 4 in formula (I)] and a hydroxyl group-containing vinyl compound. According to the above-mentioned production method, a polyfunctional compound having excellent solubility in organic solvents can be obtained.
- At least one of the dicarboxylic acid and the hydroxyl group-containing vinyl compound is preferably derived from biomass.
- the environmental load of the polyfunctional compound can be reduced.
- the present invention is a polymerizable composition comprising the polyfunctional compound according to any one of [1] to [8] above, a radical polymerizable monomer, and a radical initiator.
- the polymerizable composition as described above can be used in a wide range of applications.
- Another object of the present invention is to advantageously solve the above problems, and the present invention [12] relates to a cured product of the polymerizable composition according to the above [11].
- the above-mentioned cured product has excellent productivity.
- a polyfunctional compound having excellent solubility in organic solvents and a method for producing the same. Furthermore, according to the present invention, there is provided a polymerizable composition containing the above polyfunctional compound. Furthermore, according to the present invention, a cured product of the above polymerizable composition can be provided.
- aromatic ring refers to a cyclic structure having aromaticity in a broad sense according to Huckel's rule, i.e., a cyclic conjugated structure having (4n+2) n electrons, and a cyclic structure in which a lone electron pair of a heteroatom such as sulfur, oxygen, or nitrogen participates in an n-electron system and exhibits aromaticity, as typified by thiophene, furan, benzothiazole, etc.
- R 1 to R 7 included in formula (I) and the like described later are all divalent groups.
- the polyfunctional compound of the present invention is a compound represented by the following formula (I).
- the above-mentioned polyfunctional compounds have excellent solubility in organic solvents.
- the polyfunctional compound of the present invention is not particularly limited, and can be used, for example, as a crosslinking agent that crosslinks monomers together or reacts with a polymer to form a crosslinked structure between polymers.
- the polyfunctional compound of the present invention can also be used as a monomer. For example, when preparing a polymer, it is possible to use only the polyfunctional compound of the present invention as a monomer.
- the polymerizability of the monomer can be improved.
- the polyfunctional compound of the present invention when used to prepare a polymer (cured product), the occurrence of tackiness in the resulting polymer (cured product) can be effectively suppressed.
- the polyfunctional compound when used to prepare a film as the polymer (cured product), a clean film can be formed. The reasons for these are unclear, but are thought to be due to the fact that the polyfunctional compound of the present invention has an aromatic ring group, which will be described later.
- R2 in formula (I) is an aromatic ring group which may have a substituent.
- aromatic hydrocarbon ring groups such as a benzene ring group, a naphthalene ring group, an anthracene ring group, a phenanthrene ring group, a pyrene ring group, and a fluorene ring group; a 1H-isoindole-1,3(2H)-dione ring group, a 1-benzofuran ring group, a 2-benzofuran ring group, an acridine ring group, an isoquinoline ring group, an imidazole ring group, an indole ring group, an oxadiazole ring group, an oxazole ring group, an oxazolopyrazine ring group, an oxazolopyridine ring group, an oxazolopyridazyl ring group, an oxazolopyrimidine ring group, a quinazoline ring group, a
- the aromatic ring group of R2 may be an unsubstituted aromatic ring group or an aromatic ring group having a substituent, but from the viewpoint of improving the solubility of the polyfunctional compound in an organic solvent, it is preferable that it is an aromatic ring group having a substituent.
- aromatic ring group having a substituent means that the substituent is directly bonded to the aromatic ring of the aromatic ring group.
- substituent that the aromatic ring group of R2 may have include a hydroxyl group, an amino group, an alkoxy group, an ester group, an ether group, a carboxyl group, etc. Among these, an alkoxy group is preferable.
- the alkoxy group is a group represented by "-O-R A ".
- R A include alkyl groups such as methyl, ethyl, propyl, butyl, hexyl, cyclohexyl, and octyl groups, and aryl groups such as phenyl, tolyl, dimethylphenyl, trimethylphenyl, ethylphenyl, and propylphenyl groups.
- alkyl groups are preferred, and methyl groups are particularly preferred.
- the ester group is a group represented by "--R B -CO--OR C ".
- R 3 B include alkylene groups such as a methylene group, an ethylene group, a propylene group, a butylene group, a hexylene group, a cyclohexylene group, and an octylene group; and arylene groups such as a phenylene group, a tolylene group, a dimethylphenylene group, a trimethylphenylene group, an ethylphenylene group, and a propylphenylene group.
- R C include those similar to those listed for R A.
- the ether group is a group represented by "-R D -O-R E ".
- R D include those similar to those listed for R B.
- RE include the same as those listed for RA .
- R6 in formula (I) is an organic group.
- the organic group of R6 is not particularly limited, but examples thereof include an aliphatic hydrocarbon group which may have a substituent (e.g., an alkylene group, an alkenylene group, etc.), an aromatic ring group which may have a substituent, and the like.
- the organic group of R6 is preferably an aromatic ring group which may have a substituent. Since aromatic rings are rigid, if the organic group of R6 is an aromatic ring group which may have a substituent, the polyfunctional compound can have a rigid structure. If the polyfunctional compound has a rigid structure, for example, when the polyfunctional compound is used as a crosslinking agent, the hardness of the resulting polymer can be improved. In addition, if the organic group of R6 is an aromatic ring group which may have a substituent, the reactivity of the polyfunctional compound can be increased.
- the aromatic ring group and the substituent of R6 are the same as those of R2 .
- R 4 in formula (I) is a hydrocarbon group having 2 to 22 carbon atoms which may have a substituent.
- R4 in formula (I) is preferably an unsubstituted hydrocarbon group having 2 to 22 carbon atoms or a hydrocarbon group having 2 to 22 carbon atoms and having at least one substituent selected from the group consisting of a hydroxyl group, an amino group, an alkoxy group, an ester group, an ether group, and a carboxyl group, and more preferably an unsubstituted hydrocarbon group having 2 to 22 carbon atoms.
- the alkoxy group, ester group and ether group that the hydrocarbon group having 2 to 22 carbon atoms may have include the same alkoxy group, ester group and ether group as described above for R2 .
- Examples of the hydrocarbon group having 2 to 22 carbon atoms for R 4 include C2-22 aliphatic hydrocarbon groups such as a C2-22 alkylene group and a C2-22 alkenylene group; and C2-22 aromatic hydrocarbon ring groups such as a benzene ring group, a naphthalene ring group, an anthracene ring group, a phenanthrene ring group, a pyrene ring group, and a fluorene ring group.
- C2-22 aliphatic hydrocarbon group is preferred, and a C2-22 alkylene group is more preferred.
- a C2-22 linear alkylene group is particularly preferred from the viewpoint of further improving the solubility of the polyfunctional compound in organic solvents.
- the term "straight-chain alkylene group” refers to an unbranched straight-chain alkylene group.
- R4 in formula (I) is preferably a hydrocarbon group having 2 carbon atoms which may have a substituent, or a hydrocarbon group having 6 to 22 carbon atoms which may have a substituent, and more preferably a linear alkylene group having 2 carbon atoms, or a linear alkylene group having 6 to 22 carbon atoms.
- C2-22 linear alkylene groups examples include ethylene, trimethylene, tetramethylene, pentamethylene, hexamethylene, octamethylene, decamethylene (-(CH 2 ) 10 -), eicosamethylene (-(CH 2 ) 20 -), docosamethylene (-(CH 2 ) 22 -), etc.
- ethylene, tetramethylene and octamethylene groups are preferred, ethylene and octamethylene groups are more preferred, and ethylene is even more preferred.
- R 1 , R 3 , R 5 and R 7 each independently represent a hydrocarbon group which may have a substituent.
- R 1 , R 3 , R 5 and R 7 may be referred to as "R 1, etc.”.
- R1 and the like in formula (I) are each independently an unsubstituted hydrocarbon group or a hydrocarbon group having at least one type of substituent selected from the group consisting of a hydroxyl group, an amino group, an alkoxy group, an ester group, an ether group, and a carboxyl group.
- l to o are each independently 0 or 1.
- l in formula (I) is 0.
- the vinyl group is directly bonded to the aromatic ring group of R2 , so that the polyfunctional compound can have a rigid structure. If the polyfunctional compound has a rigid structure, for example, when the polyfunctional compound is used as a crosslinking agent, the hardness of the obtained polymer can be improved.
- m in formula (I) is preferably 0.
- the non-carbonyl oxygen atom is directly bonded to the aromatic ring group of R2 , so that the functional compound can have a rigid structure.
- the polyfunctional compound has a rigid structure, for example, when the polyfunctional compound is used as a crosslinking agent, the hardness of the resulting polymer can be improved.
- the polyfunctional compound of the present invention is more preferably one in which l and m in formula (I) are 0.
- the functional compound can have a more rigid structure.
- the polyfunctional compound has a more rigid structure, for example, when the polyfunctional compound is used as a crosslinking agent, the hardness of the resulting polymer can be further improved.
- the polyfunctional compound of the present invention has R 6 in formula (I) as an aromatic ring group which may have a substituent, and l to o in formula (I) as 0. If R 6 in formula (I) is an aromatic ring group which may have a substituent, and l to o in formula (I) as 0, the functional compound can have an even more rigid structure. If the polyfunctional compound has an even more rigid structure, for example, when the polyfunctional compound is used as a crosslinking agent, the hardness of the resulting polymer can be further improved. In addition, if R 6 in formula (I) is an aromatic ring group which may have a substituent, the reactivity of the polyfunctional compound can be increased.
- the polyfunctional compound is a compound represented by formula (IA)
- the reactivity of the polyfunctional compound can be increased.
- polyfunctional compound of the present invention examples include compounds represented by the following formulas (I-1) to (I-4).
- the polyfunctional compound of the present invention is not limited to the compounds represented by the following formulas (I-1) to (I-4).
- "Me” means a methyl group.
- the polyfunctional compound preferably has a biomass degree of 50% or more, more preferably 70% or more, even more preferably 90% or more, and particularly preferably 100%. That is, it is particularly preferable that the polyfunctional compound is composed only of biomass-derived components.
- the biomass degree is equal to or higher than the above lower limit, the environmental load can be reduced, and the environmental load reduction properties of the polyfunctional compound can be improved.
- the polyfunctional compound preferably has a melting point of 50° C. or higher, more preferably 60° C. or higher, and even more preferably 70° C. or higher, and preferably has a melting point of 250° C. or lower, more preferably 200° C. or lower, even more preferably 140° C. or lower, and even more preferably 100° C. or lower. If the melting point is equal to or higher than the above lower limit, for example, when a polyfunctional compound is used as a crosslinking agent, the hardness of the obtained polymer can be improved. On the other hand, when the melting point is equal to or lower than the above upper limit, the solubility of the polyfunctional compound in an organic solvent can be improved. In this specification, the melting point of the polyfunctional compound can be measured according to the method described in the Examples.
- the method for producing a polyfunctional compound of the present invention comprises reacting a compound represented by the following formula (II): HO-CO-R 4 -CO-OH (II) and a hydroxyl group-containing vinyl compound. According to the above-mentioned production method, it is possible to obtain a polyfunctional compound having excellent solubility in organic solvents, that is, the polyfunctional compound of the present invention can be obtained.
- the target polyfunctional compound after reacting a dicarboxylic acid with a hydroxyl group-containing vinyl compound, the target polyfunctional compound may be optionally isolated by a separation/purification means such as slurry washing or recrystallization.
- the purity of the polyfunctional compound is usually 90% by mass or more, preferably 95% by mass or more, and more preferably 98% by mass or more.
- the purity of the polyfunctional compound can be measured by high performance liquid chromatography (HPLC) according to the method described in the Examples.
- the method for producing a polyfunctional compound of the present invention it is preferable that at least one of the dicarboxylic acid represented by formula (II) (hereinafter, sometimes simply referred to as "dicarboxylic acid”) and the hydroxyl group-containing vinyl compound is derived from biomass.
- the environmental load of the polyfunctional compound can be reduced.
- both the dicarboxylic acid and the hydroxyl group-containing vinyl compound are derived from biomass in the method for producing a polyfunctional compound of the present invention.
- the dicarboxylic acid to be reacted with the hydroxyl group-containing vinyl compound is represented by the following formula (II): HO-CO-R 4 -CO-OH (II) [In formula (II), R 4 is the same as R 4 in formula (I)] It is a compound represented by the formula: Specific examples of the dicarboxylic acid represented by formula (II) include succinic acid in which R 4 is an ethylene group, adipic acid in which R 4 is a tetramethylene group, sebacic acid in which R 4 is an octamethylene group, and docosanedioic acid in which R 4 is an eicosamethylene group (-(CH 2 ) 20 -).
- the dicarboxylic acid is preferably derived from biomass, that is, the biomass ratio of the dicarboxylic acid is preferably 100%.
- biomass-derived dicarboxylic acid examples include succinic acid manufactured by BASF, adipic acid manufactured by INVISTA, and sebacic acid manufactured by Ito Oil Mills.
- the hydroxyl group-containing vinyl compound to be reacted with the dicarboxylic acid is not particularly limited as long as it can give the polyfunctional compound of the present invention, and any of the conventionally known hydroxyl group-containing vinyl compounds can be used.
- the polyfunctional compound of the present invention has the same structure on the left and right sides of R4 in formula (I), that is, when it is a compound represented by the above formula (IA), only the hydroxyl group-containing vinyl compound represented by the above formula (III) can be used as the hydroxyl group-containing vinyl compound.
- Specific examples of the hydroxyl group-containing vinyl compound represented by formula (IIIa) include 4-vinylguaiacol and 4-vinylphenol.
- the hydroxyl group-containing vinyl compound is preferably derived from biomass, that is, the biomass ratio of the hydroxyl group-containing vinyl compound is preferably 100%.
- a method for preparing a biomass-derived hydroxyl group-containing vinyl compound will be described using 4-vinylguaiacol and 4-vinylphenol as examples, but the biomass-derived hydroxyl group-containing vinyl compound is not limited to these.
- Biomass-derived 4-vinylguaiacol can be prepared by reacting biomass-derived ferulic acid with triethylamine. The reaction may be carried out in a solvent such as N,N-dimethylformamide, or under reflux when a solvent is used. The product obtained after the reaction may be appropriately purified.
- Biomass-derived 4-vinylphenol can be prepared by substituting biomass-derived p-coumaric acid for biomass-derived ferulic acid in the preparation of biomass-derived 4-vinylguaiacol described above. Ferulic acid derived from biomass may be ferulic acid manufactured by Tsuno Foods Industry Co., Ltd., and p-coumaric acid derived from biomass may be p-coumaric acid manufactured by Merck & Co., Ltd.
- reaction conditions for reacting a dicarboxylic acid with a hydroxyl group-containing vinyl compound are not particularly limited as long as the desired polyfunctional compound can be obtained.
- the desired polyfunctional compound can be efficiently obtained by mixing a dicarboxylic acid, a hydroxyl group-containing vinyl compound, and a solvent such as N-methylpyrrolidone, and reacting the mixture at a temperature of 10° C. or higher and 30° C. or lower for 10 hours or longer and 30 hours or shorter.
- the total amount of the hydroxyl group-containing vinyl compounds used relative to the amount of the dicarboxylic acids used is preferably 2.5 or less, more preferably 2.0 or less, and even more preferably 1.8 or less, in molar ratio.
- the total amount of the hydroxyl group-containing vinyl compound to be used relative to the amount of the dicarboxylic acid is equal to or less than the upper limit in terms of molar ratio, the yield of the obtained polyfunctional compound can be improved, and the polyfunctional compound can be easily purified.
- the total amount of the hydroxyl group-containing vinyl compounds used relative to the amount of the dicarboxylic acid used is, for example, 1.0 or more, or may be 1.2 or more, or may be 1.5 or more, in terms of molar ratio.
- the ratio of the amounts of the two kinds of hydroxyl group-containing vinyl compounds to be used is preferably equal in molar terms.
- a coupling agent for example, 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride (WSC), N,N'-dicyclohexylcarbodiimide (DCC), N,N'-diisopropylcarbodiimide, or the like can be used.
- the co-catalyst for example, dimethylaminopyridine (DMAP), 1,8-diazabicyclo[5.4.0]undec-7-ene (DBU), etc. can be used.
- the polymerizable composition of the present invention contains the above-mentioned polyfunctional compound of the present invention, a radical polymerizable monomer, and a radical initiator. Since the polymerizable composition of the present invention contains the polyfunctional compound of the present invention, it can be used for a wide range of applications.
- the polymerizable composition of the present invention usually contains an organic solvent, but when the polyfunctional compound of the present invention is dissolved in the radical polymerizable monomer, that is, when the radical polymerizable monomer also functions as an organic solvent, the polymerizable composition of the present invention may not contain an organic solvent.
- the polymerizable composition of the present invention contains an organic solvent. That is, it is preferable that the polymerizable composition of the present invention contains the above-mentioned polyfunctional compound of the present invention, a radical polymerizable monomer, a radical initiator, and an organic solvent.
- the polymerizable composition of the present invention may further contain any additive.
- the polyfunctional compound used is the polyfunctional compound of the present invention described above.
- the polyfunctional compound has at least two vinyl groups, and therefore can function as a crosslinking agent that crosslinks radical polymerizable monomers contained in the polymerizable composition during a polymerization reaction.
- the radical polymerizable monomer is a monomer having a radical polymerizable functional group.
- the radical polymerizable functional group include a group having a carbon-carbon double bond.
- Specific examples of the group having a carbon-carbon double bond include a (meth)acryloyl group and a vinyl group.
- (meth)acryloyl means acryloyl and/or methacryloyl.
- monomers having a radically polymerizable functional group include monofunctional (meth)acrylic acid derivatives such as alkyl(meth)acrylates, and monofunctional aromatic vinyl monomers such as styrene.
- monofunctional (meth)acrylic acid derivatives are preferred, and alkyl(meth)acrylates are more preferred.
- (meth)acrylate means acrylate and/or methacrylate
- (meth)acrylic means acrylic and/or methacrylic.
- the radical initiator is a compound that generates an active species capable of initiating polymerization of a radical polymerizable monomer by light (ultraviolet light, etc.), heating, etc.
- the radical initiator that can be used include organic peroxides such as benzoyl peroxide, methylcyclohexanone peroxide, cumene hydroperoxide, diisopropylbenzene peroxide, di-t-butyl peroxide, t-butyl peroxybenzoate, diisopropyl peroxycarbonate, and t-butylperoxyisopropyl monocarbonate; azo compounds such as 2,2'-azobisisobutyronitrile (AIBN); and oxime ester compounds such as 1,2-octanedione, 1-[4-(phenylthio)phenyl]-2-(O-benzoyloxime), ethanone, 1-[9-ethyl-6-(2-methylbenz
- the organic solvent is not particularly limited as long as it can dissolve a predetermined amount of the polyfunctional compound, the radical polymerizable monomer, and the radical initiator, and for example, ethyl methyl ketone (MEK), ethyl acetate, toluene, propylene glycol monomethyl ether, methanol, tetrahydrofuran (THF), cyclopentyl methyl ether, xylene, cyclopentanone, 1,3 dioxolane, butyl acetate, etc. can be used. These may be used alone or in combination of two or more. Among these, it is particularly preferable to use tetrahydrofuran, since it is particularly suitable for dissolving the polyfunctional compound of the present invention.
- MEK ethyl methyl ketone
- THF tetrahydrofuran
- cyclopentyl methyl ether cyclopentyl methyl ether
- xylene cyclopentanone
- additives that can be contained in the polymerizable composition of the present invention, various additives can be used depending on the application of the polymerizable composition.
- the optional additives include, for example, light stabilizers, ultraviolet absorbers, catalysts, leveling agents, defoamers, polymerization accelerators, antioxidants, flame retardants, infrared absorbers, antistatic agents, slip agents, etc. These may be used alone or in combination of two or more. Among these, it is preferable that the polymerizable composition contains an antioxidant as an optional additive.
- antioxidants examples include 2,6-di-t-butyl-4-cresol (ANTAGE BHT, manufactured by Kawaguchi Chemical Industry Co., Ltd.), 2,2'-methylenebis(4-methyl-6-tert-butylphenol) (Sandant 2246, manufactured by Sanshin Chemical Industry Co., Ltd.), bis(3,5-di-tert-butyl-4-hydroxybenzyl)sulfide (Sandant 103, manufactured by Sanshin Chemical Industry Co., Ltd.), pentaerythritol tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] (Irganox 1010, manufactured by BASF Japan), octadecyl ether, and the like.
- ANTAGE BHT 2,2'-methylenebis(4-methyl-6-tert-butylphenol)
- Sandant 2246 manufactured by Sanshin Chemical Industry Co., Ltd.
- Sandant 103 manufactured by
- Examples of such methyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate include isooctyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate (Irganox 1076, manufactured by BASF Japan), isooctyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate (Irganox 1135, manufactured by BASF Japan), hexamethylene bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] (Irganox 259, manufactured by BASF Japan), and 4,6-bis(octylthiomethyl)-o-cresol (Irganox 1520L, manufactured by BASF Japan).
- the content of the antioxidant in the polymerizable composition is preferably 50 ppm or more, more preferably 100 ppm or more, and is preferably 3000 ppm or less,
- the polymerizable composition of the present invention can usually be prepared by dissolving the polyfunctional compound of the present invention, the radical polymerizable monomer, the radical initiator, and any additives in a predetermined amount in an organic solvent, etc.
- the polyfunctional compound when the polyfunctional compound is soluble in the radical polymerizable monomer, the polymerizable composition of the present invention can be prepared without using an organic solvent.
- the present invention relates to a cured product of the above-mentioned polymerizable composition of the present invention.
- the cured product of the present invention is obtained by radical polymerization of the polymerizable composition of the present invention.
- the above-mentioned cured product is obtained by curing the polymerizable composition of the present invention, which can be used in a wide range of applications, and therefore has excellent productivity.
- the form of the cured product of the present invention can be, for example, a film, a thread, a three-dimensional molded object, etc.
- Applications of the cured product of the present invention include, for example, pressure sensitive adhesives, adhesives, resists, etc.
- the purity of the polyfunctional compounds obtained in the Examples and Comparative Examples was measured by high performance liquid chromatography (HPLC).
- HPLC high performance liquid chromatography
- the high performance liquid chromatograph used was a Thermo-scientific Dionex UltiMate 3000 system, and the software used was Chromeleon 7.
- the pump system used was a DGP-3600RS, the autosampler etc. used was a WPS-3000TRS, the detector used was a DAD (Diode Array Detector) 3000, and the column used was a 4.6 x 100-mm (1.8 um) ZORBAX Eclipse XDB-C18 column.
- the sample was separated in a mixed solvent of 40 vol % mobile phase A and 60 vol % mobile phase B for 5 minutes, and then the concentration was changed by applying a gradient so that mobile phase A became 40 to 95 vol % over 2 minutes. Finally, the sample was separated in a mixed solvent of 95 vol % mobile phase A and 5 vol % mobile phase B for 8 minutes, and the purity of the polyfunctional compound was measured.
- the flow rate was 1.0 mL/min
- the sample injection amount was 1 ⁇ L
- the detection wavelength was 254 nm.
- ⁇ Melting Point> The melting points of the polyfunctional compounds obtained in the examples and comparative examples were measured using a Melting Point System MP70 (manufactured by Mettler Toledo). Specifically, first, the polyfunctional compound was heated from 50°C to 230°C at a heating rate of 10°C/min, and the approximate temperature (T A ) at which the polyfunctional compound melted was determined visually. Next, the polyfunctional compound was heated from T A -10°C to T A +10°C at a heating rate of 1°C/min, and the temperature (T B ) at which the polyfunctional compound started to melt and the temperature (T C ) at which it completely melted were confirmed.
- MP70 Melting Point System MP70
- T B and T C ((T B +T C)/2) was determined as the melting point of the polyfunctional compound.
- the polyfunctional compound obtained in Example 2 below is exemplified as follows: First, the polyfunctional compound of Example 2 was heated from 50°C to 230°C at a heating rate of 10°C/min. Since the polyfunctional compound melted at approximately 70°C, 70°C was set as T A. Next, the polyfunctional compound of Example 2 was heated from 60°C (T A -10°C) to 80°C (T A +10°C) at a heating rate of 1°C/min. As a result, the polyfunctional compound began to melt at 71.8°C (T B ) and completely melted at 72.7°C (T C ). The average value was calculated from these temperatures, and 72.25°C ((71.8°C +72.7°C)/2) was set as the melting point of the polyfunctional compound of Example 2.
- solubility of the polyfunctional compounds obtained in the Examples and Comparative Examples was measured using methyl ethyl ketone (MEK), ethyl acetate, toluene, propylene glycol monomethyl ether, methanol and tetrahydrofuran (THF) as organic solvents. Specifically, 0.1 g of the polyfunctional compound and 0.9 g of methyl ethyl ketone were added to a 10 ml eggplant flask, and the mixture was stirred at 20° C. for 0.5 hours, and the presence or absence of residual polyfunctional compound was visually confirmed. The same operation was performed for other organic solvents.
- MEK methyl ethyl ketone
- THF tetrahydrofuran
- a photoinitiator as an oxime ester type photoradical generator (initiator)
- the evaluation sample was placed in a 70 mm ⁇ aluminum dish, and irradiated with UV light having a peak intensity of 0.345 W/ cm2 using a UV irradiation device (light source is a high-pressure mercury lamp) with a nitrogen concentration of 4% or less, while changing the light amount, to polymerize and harden the evaluation sample, thereby obtaining a cured film.
- the polymerizability of the obtained cured film was evaluated according to the following criteria. The smaller the light amount, the higher the polymerizability.
- B The evaluation sample was cured with a light amount of 3 J/cm 2 or more and less than 5 J/cm 2 .
- C The evaluation sample was not cured even with a light amount of 5 J/cm 2 or more.
- ⁇ Tackiness> The cured film prepared in the above-mentioned evaluation of polymerization property was placed on an electronic balance, and a load of about 2.5 kg was applied with the thumb of the hand, and the degree of adhesion and deformation of the cured film to the thumb were evaluated according to the following criteria: The less the cured film sticks to the thumb, the more the tackiness is suppressed. A: The cured film does not stick to the thumb. B: The cured film sticks to the thumb, but does not deform when peeled off. C: The cured film stuck to the thumb, and stretched when peeled off.
- a mixture was obtained by placing 100 g (1.0 mol) of biomass-derived ferulic acid (manufactured by Tsuno Foods Co., Ltd.), 156.35 g (1.0 mol) of triethylamine (Et 3 N), and 200 ml of N,N-dimethylformamide (DMF) in a 1 L autoclave equipped with a stirrer. The mixture was then reacted under reflux for 4 hours and 50 minutes to obtain a crude product containing biomass-derived 4-vinylguaiacol. The obtained crude product was extracted with ethyl acetate, and the obtained extract was purified by column chromatography using a mixed solvent of ethyl acetate and hexane to obtain biomass-derived 4-vinylguaiacol.
- a mixture was obtained by adding 27.75 g (1.8 mol) of the biomass-derived 4-vinylguaiacol obtained above, 15.00 g (1.0 mol) of adipic acid derived from biomass (manufactured by INVISTA), 400 ml of N-methylpyrrolidone (NMP), 49 g of 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride (WSC) as a coupling agent, and 1.25 g of dimethylaminopyridine (DMAP) as a cocatalyst to a 1 L autoclave equipped with a stirrer.
- NMP N-methylpyrrolidone
- WSC 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride
- DMAP dimethylaminopyridine
- the purity of the resulting polyfunctional compound represented by formula (I-1) was measured by HPLC. As a result, the purity was 98.6% by mass.
- the resulting polyfunctional compound represented by formula (I-1) was subjected to melting point measurement and solubility evaluation. The results are shown in Table 1. Note that since the polyfunctional compound represented by formula (I-1) is a reaction product between biomass-derived components, the biomass content is 100%.
- the purity of the resulting polyfunctional compound represented by formula (I-2) was measured by HPLC. As a result, the purity was 99.8% by mass.
- the resulting polyfunctional compound represented by formula (I-2) was subjected to melting point measurement and solubility evaluation. The results are shown in Table 1. Note that since the polyfunctional compound represented by formula (I-2) is a reaction product between biomass-derived components, the biomass content is 100%.
- the obtained polyfunctional compound represented by formula (I-2) was used to evaluate the polymerizability, tackiness, and appearance of the cured film.
- the results are shown in Table 1.
- the polyfunctional compounds were mixed with 2,6-di-t-butyl-4-cresol (Antage BHT, manufactured by Kawaguchi Chemical Industry Co., Ltd.) as an antioxidant so that the antioxidant concentration was 500 ppm.
- Example 2 Various operations were carried out in the same manner as in Example 2, except that a mixture of 20.05 g (1.8 mol) of 4-vinylguaiacol derived from the biomass obtained above, 15.00 g (1.0 mol) of sebacic acid derived from biomass (manufactured by Ito Oil Mills), 400 ml of N-methylpyrrolidone (NMP), 36 g of 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride (WSC) as a coupling agent, and 0.91 g of dimethylaminopyridine (DMAP) as a co-catalyst was used as the mixture used in the reaction, and a polyfunctional compound represented by formula (I-3) was obtained.
- NMP N-methylpyrrolidone
- WSC 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride
- DMAP dimethylaminopyridine
- the purity of the resulting polyfunctional compound represented by formula (I-3) was measured by HPLC. As a result, the purity was 99.7% by mass.
- the resulting polyfunctional compound represented by formula (I-3) was subjected to melting point measurement and solubility evaluation. The results are shown in Table 1. Note that since the polyfunctional compound represented by formula (I-3) is a reaction product between biomass-derived components, the biomass content is 100%.
- a mixture was obtained by placing 100 g (1.0 mol) of biomass-derived p-coumaric acid (Merck), 184.9 g (1.0 mol) of triethylamine (Et 3 N), and 500 ml of N,N-dimethylformamide (DMF) in a 1 L autoclave equipped with a stirrer. The mixture was then reacted under reflux for 6 hours to obtain a crude product containing biomass-derived 4-vinylphenol. The resulting crude product was extracted with ethyl acetate, and the extract was purified by column chromatography using a mixed solvent of ethyl acetate and hexane to obtain biomass-derived 4-vinylphenol.
- the mixture used in the reaction was a mixture of 18.31 g (1.8 mol) of 4-vinylphenol derived from the biomass obtained above, 10.00 g (1.0 mol) of succinic acid derived from biomass (manufactured by BASF), 200 ml of N-methylpyrrolidone (NMP), 41 g of 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride (WSC) as a coupling agent, and 1.03 g of dimethylaminopyridine (DMAP) as a co-catalyst. Except for this, various operations were carried out in the same manner as in Example 2 to obtain a polyfunctional compound represented by formula (I-4).
- the purity of the resulting polyfunctional compound represented by formula (I-4) was measured by HPLC. As a result, the purity was 99.01% by mass.
- the resulting polyfunctional compound represented by formula (I-4) was subjected to melting point measurement and solubility evaluation. The results are shown in Table 1. Note that since the polyfunctional compound represented by formula (I-4) is a reaction product between biomass-derived components, the biomass content is 100%.
- the mixture used in the reaction was a mixture of 17.32 g (1.8 mol) of the biomass-derived 4-vinylguaiacol obtained above, 10.00 g (1.0 mol) of biomass-derived 2,5-furandicarboxylic acid (GS Biotech), 200 ml of N-methylpyrrolidone (NMP), 37 g of 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride (WSC) as a coupling agent, and 0.78 g of dimethylaminopyridine (DMAP) as a co-catalyst. Except for this, various operations were carried out in the same manner as in Example 1 to obtain a polyfunctional compound represented by formula (I-5).
- the purity of the resulting polyfunctional compound represented by formula (I-5) was measured by HPLC. As a result, the purity was 98.8% by mass.
- the resulting polyfunctional compound represented by formula (I-5) was subjected to melting point measurement and solubility evaluation. The results are shown in Table 1. Note that since the polyfunctional compound represented by formula (I-5) is a reaction product between biomass-derived components, the biomass content is 100%.
- the polyfunctional compounds of Examples 1 to 4 are soluble in at least one organic solvent, and therefore have excellent solubility in organic solvents.
- a polyfunctional compound having excellent solubility in organic solvents and a method for producing the same. Furthermore, according to the present invention, there is provided a polymerizable composition containing the above polyfunctional compound. Furthermore, according to the present invention, a cured product of the above polymerizable composition can be provided.
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Abstract
Description
本発明は、多官能化合物及びその製造方法、重合性組成物、並びに硬化物に関する。 The present invention relates to a polyfunctional compound, a method for producing the same, a polymerizable composition, and a cured product.
架橋剤とは、加熱等により、モノマー同士を架橋したり、ポリマーと反応してポリマー間に架橋構造を形成したりする化合物であり、通常、このような化合物は2つ以上の官能基を有し得る。 A crosslinking agent is a compound that crosslinks monomers together or reacts with a polymer to form a crosslinked structure between polymers when heated, etc., and such compounds usually have two or more functional groups.
具体的に架橋剤としては、例えば、2つのビニル基を有するジ(メタ)アクリル酸エステル等の多官能化合物を用いることができ、このような多官能化合物は、通常、重合性モノマーを含む重合性組成物に添加して使用され得る(例えば、特許文献1)。 Specific examples of crosslinking agents that can be used include polyfunctional compounds such as di(meth)acrylic acid esters having two vinyl groups, and such polyfunctional compounds can usually be used by adding them to a polymerizable composition containing a polymerizable monomer (for example, Patent Document 1).
ここで、上記したような重合性組成物を用いる場合は、通常、重合性組成物と有機溶剤とを混合した後に重合反応を行うところ、幅広い用途に使用できる等の観点から、重合性組成物に含まれる多官能化合物は有機溶剤への溶解性に優れていることが望まれる。 When using a polymerizable composition such as the one described above, the polymerizable composition is usually mixed with an organic solvent before the polymerization reaction is carried out. From the viewpoint of being usable for a wide range of applications, it is desirable that the polyfunctional compound contained in the polymerizable composition has excellent solubility in organic solvents.
そこで、本発明は、有機溶剤への溶解性に優れる多官能化合物、及びその製造方法を提供することを目的とする。
また、本発明は、上記多官能化合物を含む重合性組成物を提供することを目的とする。
また、本発明は、上記重合性組成物の硬化物を提供することを目的とする。
Therefore, an object of the present invention is to provide a polyfunctional compound having excellent solubility in organic solvents, and a method for producing the same.
Another object of the present invention is to provide a polymerizable composition containing the above polyfunctional compound.
Another object of the present invention is to provide a cured product of the above polymerizable composition.
本発明者らは、上記課題を解決することを目的として鋭意検討を行った。そして、本発明者らは、少なくとも2つのビニル基と、少なくとも2つのエステル構造と、芳香環基を含む所定の構造と、所定の炭化水素基とを含む多官能化合物であれば、上記課題を解決できることを新たに見出し、本発明を完成させた。 The present inventors have conducted extensive research with the aim of solving the above problems. The inventors have newly discovered that the above problems can be solved by a polyfunctional compound that contains at least two vinyl groups, at least two ester structures, a specific structure containing an aromatic ring group, and a specific hydrocarbon group, and have thus completed the present invention.
即ち、この発明は、上記課題を有利に解決することを目的とするものであり、[1]本発明は、下記式(I):
CH2=CH-(R1)l-R2-(R3)m-O-CO-R4-CO-O-(R5)n-R6-(R7)o-CH=CH2 (I)
[式(I)中、R1、R3、R5及びR7は、それぞれ独立して、置換基を有していてもよい炭化水素基であり、R2は、置換基を有していてもよい芳香環基であり、R6は、有機基であり、R4は、置換基を有していてもよい炭素数2以上22以下の炭化水素基であり、l~oは、それぞれ独立して、0又は1である。]で表される、多官能化合物である。
上記のような多官能化合物は、有機溶剤への溶解性に優れる。
That is, an object of the present invention is to advantageously solve the above problems, and [1] the present invention provides a compound represented by the following formula (I):
CH 2 =CH-(R 1 ) l -R 2 -(R 3 ) m -O-CO-R 4 -CO-O-(R 5 ) n -R 6 -(R 7 ) o -CH=CH 2 (I)
[In formula (I), R 1 , R 3 , R 5 and R 7 are each independently a hydrocarbon group which may have a substituent, R 2 is an aromatic ring group which may have a substituent, R 6 is an organic group, R 4 is a hydrocarbon group having from 2 to 22 carbon atoms which may have a substituent, and l to o are each independently 0 or 1.]
The above-mentioned polyfunctional compounds have excellent solubility in organic solvents.
[2]上記[1]の多官能化合物において、前記式(I)中のR1、R3、R5及びR7は、それぞれ独立して、無置換の炭化水素基であるか、或いは、水酸基、アミノ基、アルコキシ基、エステル基、エーテル基、及びカルボキシル基よりなる群から選択される少なくとも1種の置換基を有する炭化水素基であることが好ましい。
式(I)中のR1、R3、R5及びR7が上記炭化水素基であれば、多官能化合物の有機溶剤への溶解性を向上できる。
[2] In the polyfunctional compound of [1] above, it is preferable that R 1 , R 3 , R 5 and R 7 in the formula (I) are each independently an unsubstituted hydrocarbon group or a hydrocarbon group having at least one substituent selected from the group consisting of a hydroxyl group, an amino group, an alkoxy group, an ester group, an ether group and a carboxyl group.
When R 1 , R 3 , R 5 and R 7 in formula (I) are the above-mentioned hydrocarbon groups, the solubility of the polyfunctional compound in an organic solvent can be improved.
[3]上記[1]又は[2]の多官能化合物において、前記式(I)中のlは0であることが好ましい。
式(I)中のlが0であれば、ビニル基がR2の芳香環基に直接結合しているため、多官能化合物を剛直な構造にすることができる。
[3] In the polyfunctional compound of the above [1] or [2], it is preferable that l in the formula (I) is 0.
When l in formula (I) is 0, the vinyl group is directly bonded to the aromatic ring group of R2 , so that the polyfunctional compound can have a rigid structure.
[4]上記[1]~[3]の何れかの多官能化合物において、前記式(I)中のmは0であることが好ましい。
式(I)中のmが0であれば、非カルボニル性酸素原子がR2の芳香環基に直接結合しているため、官能化合物を剛直な構造にすることができる。
[4] In any one of the polyfunctional compounds [1] to [3] above, m in the formula (I) is preferably 0.
When m in formula (I) is 0, the non-carbonyl oxygen atom is directly bonded to the aromatic ring group of R2 , so that the functional compound can have a rigid structure.
[5]上記[1]~[4]の何れかの多官能化合物において、前記式(I)中のR6は、置換基を有していてもよい芳香環基であり、前記式(I)中のl~oは0であることが好ましい。
式(I)中のR6が置換基を有していてもよい芳香環基であり、式(I)中のl~oが0であれば、官能化合物をより一層剛直な構造にすることができる。また、式(I)中のR6が置換基を有していてもよい芳香環基であれば、多官能化合物の反応性を高めることができる
[5] In any of the polyfunctional compounds [1] to [4] above, it is preferable that R 6 in the formula (I) is an aromatic ring group which may have a substituent, and l to o in the formula (I) are 0.
When R 6 in formula (I) is an aromatic ring group which may have a substituent, and l to o in formula (I) are 0, the functional compound can have a more rigid structure. In addition, when R 6 in formula (I) is an aromatic ring group which may have a substituent, the reactivity of the polyfunctional compound can be increased.
[6]上記[1]~[5]の何れかの多官能化合物において、前記式(I)中のR4は、無置換の炭素数2以上22以下の炭化水素基であるか、或いは、水酸基、アミノ基、アルコキシ基、エステル基、エーテル基、及びカルボキシル基よりなる群から選択される少なくとも1種の置換基を有する炭素数2以上22以下の炭化水素基であることが好ましい。
式(I)中のR4が上記炭化水素基であれば、多官能化合物の有機溶剤への溶解性を向上できる。
[6] In any of the polyfunctional compounds [1] to [5] above, R 4 in the formula (I) is preferably an unsubstituted hydrocarbon group having 2 to 22 carbon atoms, or a hydrocarbon group having 2 to 22 carbon atoms and having at least one substituent selected from the group consisting of a hydroxyl group, an amino group, an alkoxy group, an ester group, an ether group, and a carboxyl group.
When R 4 in formula (I) is the above-mentioned hydrocarbon group, the solubility of the polyfunctional compound in an organic solvent can be improved.
[7]上記[6]の多官能化合物において、前記式(I)中のR4は、炭素数2以上22以下の直鎖アルキレン基であることが好ましい。
式(I)中のR4が炭素数2以上22以下の直鎖アルキレン基であれば、多官能化合物の有機溶剤への溶解性をより向上できる。
[7] In the polyfunctional compound of [6] above, R 4 in the formula (I) is preferably a linear alkylene group having 2 to 22 carbon atoms.
When R 4 in formula (I) is a linear alkylene group having from 2 to 22 carbon atoms, the solubility of the polyfunctional compound in an organic solvent can be further improved.
[8]上記[1]~[7]の何れかの多官能化合物において、バイオマス度は50%以上であることが好ましい。
バイオマス度が上記下限以上であれば、環境負荷を低減し、多官能化合物の環境負荷低減性を向上できる。
本明細書において、多官能化合物の「バイオマス度」とは、以下の計算式(1)により算出される。
バイオマス度=バイオマス由来成分の炭素原子の合計分子量/(バイオマス由来成分の炭素原子の合計分子量+化石燃料由来成分の炭素原子の合計分子量)×100[%] (1)
例えば、バイオマス由来成分の精製物やバイオマス由来成分同士の反応物(但し、触媒は含まない。)等は、バイオマス度が100%である。
また、本明細書において、「バイオマス」とは、菌類、酵母、藻類及び細菌類を含む、植物由来又は動物由来等の、あらゆる再生可能な天然原料及びその残渣を意味し、「化石燃料」とは、石油、石炭、天然ガス、シェールガス等の、動植物の死骸が何億年という時間をかけて堆積・加圧される等して化石化したものを意味する。
[8] In any one of the polyfunctional compounds [1] to [7] above, the biomass ratio is preferably 50% or more.
When the biomass degree is equal to or higher than the above lower limit, the environmental load can be reduced, and the environmental load reduction properties of the polyfunctional compound can be improved.
In this specification, the "biomass degree" of a polyfunctional compound is calculated by the following calculation formula (1).
Biomass ratio = total molecular weight of carbon atoms of biomass-derived components / (total molecular weight of carbon atoms of biomass-derived components + total molecular weight of carbon atoms of fossil fuel-derived components) × 100 [%] (1)
For example, a refined product of a biomass-derived component or a reaction product between biomass-derived components (but excluding a catalyst) has a biomass content of 100%.
In addition, in this specification, "biomass" refers to any renewable natural raw material and its residue, whether derived from plants or animals, including fungi, yeasts, algae, and bacteria, and "fossil fuel" refers to petroleum, coal, natural gas, shale gas, etc., which are the remains of animals and plants that have been fossilized through deposition, pressure, etc. over hundreds of millions of years.
また、この発明は、上記課題を有利に解決することを目的とするものであり、[9]本発明は、上記[1]~[8]の何れかの多官能化合物の製造方法であって、下記式(II):
HO-CO-R4-CO-OH (II)
[式(II)中、R4は、式(I)中のR4と同じである。]
で表されるジカルボン酸と、ヒドロキシル基含有ビニル化合物と、を反応させてなる、多官能化合物の製造方法である。
上記のような製造方法であれば、有機溶剤への溶解性に優れる多官能化合物を得ることができる。
The present invention also aims to advantageously solve the above problems, and [9] the present invention provides a method for producing a polyfunctional compound according to any one of the above [1] to [8], comprising reacting a polyfunctional compound represented by the following formula (II):
HO-CO-R 4 -CO-OH (II)
[In formula (II), R 4 is the same as R 4 in formula (I)]
and a hydroxyl group-containing vinyl compound.
According to the above-mentioned production method, a polyfunctional compound having excellent solubility in organic solvents can be obtained.
[10]上記[9]の多官能化合物の製造方法において、前記ジカルボン酸及び前記ヒドロキシル基含有ビニル化合物の少なくとも一方はバイオマス由来であることが好ましい。
ジカルボン酸及びヒドロキシル基含有ビニル化合物の少なくとも一方がバイオマス由来であれば、多官能化合物の環境負荷低減性を向上できる。
[10] In the method for producing a polyfunctional compound according to the above [9], at least one of the dicarboxylic acid and the hydroxyl group-containing vinyl compound is preferably derived from biomass.
When at least one of the dicarboxylic acid and the hydroxyl group-containing vinyl compound is derived from biomass, the environmental load of the polyfunctional compound can be reduced.
また、この発明は、上記課題を有利に解決することを目的とするものであり、[11]本発明は、上記[1]~[8]の何れかの多官能化合物と、ラジカル重合性モノマーと、ラジカル開始剤とを含む、重合性組成物である。
上記のような重合性組成物は、幅広い用途に使用できる。
Another object of the present invention is to advantageously solve the above problems. [11] The present invention is a polymerizable composition comprising the polyfunctional compound according to any one of [1] to [8] above, a radical polymerizable monomer, and a radical initiator.
The polymerizable composition as described above can be used in a wide range of applications.
また、この発明は、上記課題を有利に解決することを目的とするものであり、[12]本発明は、上記[11]の重合性組成物の硬化物である。
上記のような硬化物は、生産性に優れる。
Another object of the present invention is to advantageously solve the above problems, and the present invention [12] relates to a cured product of the polymerizable composition according to the above [11].
The above-mentioned cured product has excellent productivity.
本発明によれば、有機溶剤への溶解性に優れる多官能化合物、及びその製造方法を提供できる。
また、本発明によれば、上記多官能化合物を含む重合性組成物を提供できる。
また、本発明によれば、上記重合性組成物の硬化物を提供できる。
According to the present invention, it is possible to provide a polyfunctional compound having excellent solubility in organic solvents and a method for producing the same.
Furthermore, according to the present invention, there is provided a polymerizable composition containing the above polyfunctional compound.
Furthermore, according to the present invention, a cured product of the above polymerizable composition can be provided.
以下、本発明を詳細に説明する。
なお、本明細書において、「置換基を有していてもよい」とは、「無置換の、又は、置換基を有する」の意味である。ここで、化学式中に含まれる炭化水素基等が置換基を有する場合、当該置換基を有する炭化水素基の炭素数には、置換基の炭素数を含まないものとする。例えば、炭素数2以上22以下の炭化水素環基が置換基を有する場合、炭素数2以上22以下の炭化水素環基の炭素数には、このような置換基の炭素数を含まないものとする。
また、本明細書において、「芳香環」とは、Huckel則に従う広義の芳香族性を有する環状構造、即ち、n電子を(4n+2)個有する環状共役構造、及び、チオフェン、フラン、ベンゾチアゾール等に代表される、硫黄、酸素、窒素等のヘテロ原子の孤立電子対がn電子系に関与して芳香族性を示す環状構造を意味する。
また、本明細書において、後述する式(I)等に含まれるR1~R7は、全て2価の基である。
The present invention will be described in detail below.
In this specification, "may have a substituent" means "unsubstituted or substituted". Here, when a hydrocarbon group or the like contained in a chemical formula has a substituent, the number of carbon atoms of the hydrocarbon group having the substituent does not include the number of carbon atoms of the substituent. For example, when a hydrocarbon ring group having 2 to 22 carbon atoms has a substituent, the number of carbon atoms of the hydrocarbon ring group having 2 to 22 carbon atoms does not include the number of carbon atoms of such a substituent.
In addition, in this specification, the term "aromatic ring" refers to a cyclic structure having aromaticity in a broad sense according to Huckel's rule, i.e., a cyclic conjugated structure having (4n+2) n electrons, and a cyclic structure in which a lone electron pair of a heteroatom such as sulfur, oxygen, or nitrogen participates in an n-electron system and exhibits aromaticity, as typified by thiophene, furan, benzothiazole, etc.
In this specification, R 1 to R 7 included in formula (I) and the like described later are all divalent groups.
(多官能化合物)
本発明の多官能化合物は、下記式(I)で表される化合物である。
CH2=CH-(R1)l-R2-(R3)m-O-CO-R4-CO-O-(R5)n-R6-(R7)o-CH=CH2 (I)
上記のような多官能化合物は、有機溶剤への溶解性に優れる。
(Polyfunctional Compound)
The polyfunctional compound of the present invention is a compound represented by the following formula (I).
CH 2 =CH-(R 1 ) l -R 2 -(R 3 ) m -O-CO-R 4 -CO-O-(R 5 ) n -R 6 -(R 7 ) o -CH=CH 2 (I)
The above-mentioned polyfunctional compounds have excellent solubility in organic solvents.
本発明の多官能化合物は、特に限定されることなく、例えば、モノマー同士を架橋したり、ポリマーと反応してポリマー間に架橋構造を形成したりする架橋剤として用いることできる。
また、本発明の多官能化合物は、モノマーとして用いることもできる。例えば、ポリマーを調製する際に、モノマーとして本発明の多官能化合物のみを用いることが可能である。
The polyfunctional compound of the present invention is not particularly limited, and can be used, for example, as a crosslinking agent that crosslinks monomers together or reacts with a polymer to form a crosslinked structure between polymers.
The polyfunctional compound of the present invention can also be used as a monomer. For example, when preparing a polymer, it is possible to use only the polyfunctional compound of the present invention as a monomer.
ここで、本発明の多官能化合物を用いて重合を行うと、モノマーの重合性を向上することができる。また、ポリマー(硬化物)の作製に本発明の多官能化合物を用いると、得られるポリマー(硬化物)のタック性発現を効果的に抑制できる。更に、例えば、多官能化合物を、ポリマー(硬化物)としての膜の作製に用いると、綺麗な膜を形成できる。これらの理由は定かではないが、本発明の多官能化合物が後述する芳香環基を有することに起因するものと考えられる。 Here, when polymerization is carried out using the polyfunctional compound of the present invention, the polymerizability of the monomer can be improved. In addition, when the polyfunctional compound of the present invention is used to prepare a polymer (cured product), the occurrence of tackiness in the resulting polymer (cured product) can be effectively suppressed. Furthermore, for example, when the polyfunctional compound is used to prepare a film as the polymer (cured product), a clean film can be formed. The reasons for these are unclear, but are thought to be due to the fact that the polyfunctional compound of the present invention has an aromatic ring group, which will be described later.
<式(I)の説明>
ここで、式(I)中のR2は、置換基を有していてもよい芳香環基である。
<Explanation of Formula (I)>
Here, R2 in formula (I) is an aromatic ring group which may have a substituent.
R2の芳香環基としては、例えば、ベンゼン環基、ナフタレン環基、アントラセン環基、フェナントレン環基、ピレン環基、フルオレン環基等の芳香族炭化水素環基;1H-イソインドール-1,3(2H)-ジオン環基、1-ベンゾフラン環基、2-ベンゾフラン環基、アクリジン環基、イソキノリン環基、イミダゾール環基、インドール環基、オキサジアゾール環基、オキサゾール環基、オキサゾロピラジン環基、オキサゾロピリジン環基、オキサゾロピリダジル環基、オキサゾロピリミジン環基、キナゾリン環基、キノキサリン環基、キノリン環基、シンノリン環基、チアジアゾール環基、チアゾール環基、チアゾロピラジン環基、チアゾロピリジン環基、チアゾロピリダジン環基、チアゾロピリミジン環基、チオフェン環基、トリアジン環基、トリアゾール環基、ナフチリジン環基、ピラジン環基、ピラゾール環基、ピラノン環基、ピラン環基、ピリジン環基、ピリダジン環基、ピリミジン環基、ピロール環基、フェナントリジン環基、フタラジン環基、フラン環基、ベンゾ[b]チオフェン環基、ベンゾ[c]チオフェン環基、ベンゾイソオキサゾール環基、ベンゾイソチアゾール環基、ベンゾイミダゾール環基、ベンゾオキサジアゾール環基、ベンゾオキサゾール環基、ベンゾチアジアゾール環基、ベンゾチアゾール環基、ベンゾチオフェン環基、ベンゾトリアジン環基、ベンゾトリアゾール環基、ベンゾピラゾール環基、ペンゾピラノン環基等;の芳香族複素環基等が挙げられる。
これらの中でも、芳香環基としては、芳香族炭化水素環基が好ましく、ベンゼン環基がより好ましい。
Examples of the aromatic ring group of R2 include aromatic hydrocarbon ring groups such as a benzene ring group, a naphthalene ring group, an anthracene ring group, a phenanthrene ring group, a pyrene ring group, and a fluorene ring group; a 1H-isoindole-1,3(2H)-dione ring group, a 1-benzofuran ring group, a 2-benzofuran ring group, an acridine ring group, an isoquinoline ring group, an imidazole ring group, an indole ring group, an oxadiazole ring group, an oxazole ring group, an oxazolopyrazine ring group, an oxazolopyridine ring group, an oxazolopyridazyl ring group, an oxazolopyrimidine ring group, a quinazoline ring group, a quinoxaline ring group, a quinoline ring group, a cinnoline ring group, a thiadiazole ring group, a thiazole ring group, a thiazolopyrazine ring group, a thiazolopyridine ring group, a thiazolopyridazine ring group, a thiazolo and aromatic heterocyclic groups such as a pyrimidine ring group, a thiophene ring group, a triazine ring group, a triazole ring group, a naphthyridine ring group, a pyrazine ring group, a pyrazole ring group, a pyran ring group, a pyridine ring group, a pyridazine ring group, a pyrimidine ring group, a pyrrole ring group, a phenanthridine ring group, a phthalazine ring group, a furan ring group, a benzo[b]thiophene ring group, a benzo[c]thiophene ring group, a benzisoxazole ring group, a benzisothiazole ring group, a benzimidazole ring group, a benzoxadiazole ring group, a benzoxazole ring group, a benzothiadiazole ring group, a benzothiazole ring group, a benzothiophene ring group, a benzotriazine ring group, a benzotriazole ring group, a benzopyrazole ring group, and a benzopyranone ring group.
Among these, the aromatic ring group is preferably an aromatic hydrocarbon ring group, and more preferably a benzene ring group.
R2の芳香環基は、無置換の芳香環基であっても、置換基を有する芳香環基であってもよいが、多官能化合物の有機溶剤への溶解性を向上させる観点から、置換基を有する芳香環基であることが好ましい。なお、「置換基を有する芳香環基」とは、芳香環基の芳香環に置換基が直接結合していることを意味する。
ここで、R2の芳香環基が有し得る置換基としては、水酸基、アミノ基、アルコキシ基、エステル基、エーテル基、カルボキシル基等が挙げられる。これらの中でも、アルコキシ基が好ましい。
The aromatic ring group of R2 may be an unsubstituted aromatic ring group or an aromatic ring group having a substituent, but from the viewpoint of improving the solubility of the polyfunctional compound in an organic solvent, it is preferable that it is an aromatic ring group having a substituent. Note that the "aromatic ring group having a substituent" means that the substituent is directly bonded to the aromatic ring of the aromatic ring group.
Here, examples of the substituent that the aromatic ring group of R2 may have include a hydroxyl group, an amino group, an alkoxy group, an ester group, an ether group, a carboxyl group, etc. Among these, an alkoxy group is preferable.
上記アルコキシ基は、「-O-RA」で表される基である。
RAとしては、メチル基、エチル基、プロピル基、ブチル基、ヘキシル基、シクロヘキシル基、オクチル基等のアルキル基;フェニル基、トリル基、ジメチルフェニル基、トリメチルフェニル基、エチルフェニル基、プロピルフェニル基等のアリール基;等が挙げられる。これらの中でも、アルキル基が好ましく、メチル基が特に好ましい。
The alkoxy group is a group represented by "-O-R A ".
Examples of R A include alkyl groups such as methyl, ethyl, propyl, butyl, hexyl, cyclohexyl, and octyl groups, and aryl groups such as phenyl, tolyl, dimethylphenyl, trimethylphenyl, ethylphenyl, and propylphenyl groups. Among these, alkyl groups are preferred, and methyl groups are particularly preferred.
上記エステル基は、「-RB-CO-ORC」で表される基である。
RBとしては、メチレン基、エチレン基、プロピレン基、ブチレン基、ヘキシレン基、シクロヘキシレン基、オクチレン基等のアルキレン基;フェニレン基、トリレン基、ジメチルフェニレン基、トリメチルフェニレン基、エチルフェニレン基、プロピルフェニレン基等のアリーレン基;等が挙げられる。
RCとしては、例えば、RAで列挙したものと同様のものが挙げられる。
The ester group is a group represented by "--R B -CO--OR C ".
Examples of R 3 B include alkylene groups such as a methylene group, an ethylene group, a propylene group, a butylene group, a hexylene group, a cyclohexylene group, and an octylene group; and arylene groups such as a phenylene group, a tolylene group, a dimethylphenylene group, a trimethylphenylene group, an ethylphenylene group, and a propylphenylene group.
Examples of R C include those similar to those listed for R A.
上記エーテル基は、「-RD-O-RE」で表される基である。
RDとしては、例えば、RBで列挙したものと同様のものが挙げられる。
REとしては、例えば、RAで列挙したものと同様のものが挙げられる。
The ether group is a group represented by "-R D -O-R E ".
Examples of R D include those similar to those listed for R B.
Examples of RE include the same as those listed for RA .
式(I)中のR6は、有機基である。 R6 in formula (I) is an organic group.
ここで、R6の有機基としては、特に限定されないが、置換基を有していてもよい脂肪族炭化水素基(例えば、アルキレン基、アルケニレン基等)、置換基を有していてもよい芳香環基等が挙げられる。
R6の有機基は、置換基を有していてもよい芳香環基が好ましい。芳香環は剛直であるため、R6の有機基が置換基を有していてもよい芳香環基であれば、多官能化合物を剛直な構造にすることができる。そして、多官能化合物が剛直な構造を有すれば、例えば、多官能化合物を架橋剤として用いた場合に、得られるポリマーの硬さを向上できる。また、R6の有機基が置換基を有していてもよい芳香環基であれば、多官能化合物の反応性を高めることができる。
なお、R6の芳香環基及び置換基としては、R2の芳香環基及び置換基と同様のものが挙げられる。
Here, the organic group of R6 is not particularly limited, but examples thereof include an aliphatic hydrocarbon group which may have a substituent (e.g., an alkylene group, an alkenylene group, etc.), an aromatic ring group which may have a substituent, and the like.
The organic group of R6 is preferably an aromatic ring group which may have a substituent. Since aromatic rings are rigid, if the organic group of R6 is an aromatic ring group which may have a substituent, the polyfunctional compound can have a rigid structure. If the polyfunctional compound has a rigid structure, for example, when the polyfunctional compound is used as a crosslinking agent, the hardness of the resulting polymer can be improved. In addition, if the organic group of R6 is an aromatic ring group which may have a substituent, the reactivity of the polyfunctional compound can be increased.
The aromatic ring group and the substituent of R6 are the same as those of R2 .
式(I)中のR4は、置換基を有していてもよい炭素数2以上22以下の炭化水素基である。 R 4 in formula (I) is a hydrocarbon group having 2 to 22 carbon atoms which may have a substituent.
ここで、式(I)中のR4は、多官能化合物の有機溶剤への溶解性を向上させる観点から、無置換の炭素数2以上22以下の炭化水素基であるか、或いは、水酸基、アミノ基、アルコキシ基、エステル基、エーテル基、及びカルボキシル基よりなる群から選択される少なくとも1種の置換基を有する炭素数2以上22以下の炭化水素基であることが好ましく、無置換の炭素数2以上22以下の炭化水素基であることがより好ましい。
なお、上記炭素数2以上22以下の炭化水素基が有し得るアルコキシ基、エステル基及びエーテル基としては、上記R2で説明したアルコキシ基、エステル基及びエーテル基と同様のものが挙げられる。
Here, from the viewpoint of improving the solubility of the polyfunctional compound in an organic solvent, R4 in formula (I) is preferably an unsubstituted hydrocarbon group having 2 to 22 carbon atoms or a hydrocarbon group having 2 to 22 carbon atoms and having at least one substituent selected from the group consisting of a hydroxyl group, an amino group, an alkoxy group, an ester group, an ether group, and a carboxyl group, and more preferably an unsubstituted hydrocarbon group having 2 to 22 carbon atoms.
Examples of the alkoxy group, ester group and ether group that the hydrocarbon group having 2 to 22 carbon atoms may have include the same alkoxy group, ester group and ether group as described above for R2 .
R4の炭素数2以上22以下(以下、「炭素数2以上22以下」を「C2-22」と称する場合がある。)の炭化水素基としては、C2-22のアルキレン基、C2-22のアルケニレン基等のC2-22の脂肪族炭化水素基;ベンゼン環基、ナフタレン環基、アントラセン環基、フェナントレン環基、ピレン環基、フルオレン環基等のC2-22の芳香族炭化水素環基;等が挙げられる。これらの中でも、C2-22の脂肪族炭化水素基が好ましく、C2-22のアルキレン基がより好ましい。また、C2-22のアルキレン基としては、多官能化合物の有機溶剤への溶解性をより向上させる観点から、C2-22の直鎖アルキレン基が特に好ましい。
なお、本明細書において、「直鎖アルキレン基」とは、分岐を有さない直鎖のアルキレン基を意味する。
Examples of the hydrocarbon group having 2 to 22 carbon atoms for R 4 (hereinafter, "2 to 22 carbon atoms" may be referred to as "C2-22") include C2-22 aliphatic hydrocarbon groups such as a C2-22 alkylene group and a C2-22 alkenylene group; and C2-22 aromatic hydrocarbon ring groups such as a benzene ring group, a naphthalene ring group, an anthracene ring group, a phenanthrene ring group, a pyrene ring group, and a fluorene ring group. Among these, a C2-22 aliphatic hydrocarbon group is preferred, and a C2-22 alkylene group is more preferred. Furthermore, as the C2-22 alkylene group, a C2-22 linear alkylene group is particularly preferred from the viewpoint of further improving the solubility of the polyfunctional compound in organic solvents.
In this specification, the term "straight-chain alkylene group" refers to an unbranched straight-chain alkylene group.
ここで、式(I)中のR4は、多官能化合物の有機溶剤への溶解性を向上させる観点から、置換基を有していてもよい炭素数2の炭化水素基であるか、或いは、置換基を有していてもよい6以上22以下の炭化水素基であることが好ましく、炭素数2の直鎖アルキレン基であるか、或いは、6以上22以下の直鎖アルキレン基であることがより好ましい。 Here, from the viewpoint of improving the solubility of the polyfunctional compound in an organic solvent, R4 in formula (I) is preferably a hydrocarbon group having 2 carbon atoms which may have a substituent, or a hydrocarbon group having 6 to 22 carbon atoms which may have a substituent, and more preferably a linear alkylene group having 2 carbon atoms, or a linear alkylene group having 6 to 22 carbon atoms.
C2-22の直鎖アルキレン基としては、例えば、エチレン基、トリメチレン基、テトラメチレン基、ペンタメチレン基、ヘキサメチレン基、オクタメチレン基、デカメチレン基(-(CH2)10-)、エイコサメチレン基(-(CH2)20-)、ドコサメチレン基(-(CH2)22-)等が挙げられる。これらの中でも、多官能化合物の有機溶剤への溶解性を更に向上させる観点から、エチレン基、テトラメチレン基、オクタメチレン基が好ましく、エチレン基、オクタメチレン基がより好ましく、エチレン基が更に好ましい。 Examples of C2-22 linear alkylene groups include ethylene, trimethylene, tetramethylene, pentamethylene, hexamethylene, octamethylene, decamethylene (-(CH 2 ) 10 -), eicosamethylene (-(CH 2 ) 20 -), docosamethylene (-(CH 2 ) 22 -), etc. Among these, from the viewpoint of further improving the solubility of the polyfunctional compound in organic solvents, ethylene, tetramethylene and octamethylene groups are preferred, ethylene and octamethylene groups are more preferred, and ethylene is even more preferred.
式(I)中のR1、R3、R5及びR7は、それぞれ独立して、置換基を有していてもよい炭化水素基である。
なお、以下では、「R1、R3、R5及びR7」を「R1等」と称する場合がある。
In formula (I), R 1 , R 3 , R 5 and R 7 each independently represent a hydrocarbon group which may have a substituent.
In the following, "R 1 , R 3 , R 5 and R 7 " may be referred to as "R 1, etc.".
ここで、式(I)中のR1等は、多官能化合物の有機溶剤への溶解性を向上させる観点から、それぞれ独立して、無置換の炭化水素基であるか、或いは、水酸基、アミノ基、アルコキシ基、エステル基、エーテル基、及びカルボキシル基よりなる群から選択される少なくとも1種の置換基を有する炭化水素基であることが好ましい。
なお、上記炭化水素基が有し得るアルコキシ基、エステル基及びエーテル基としては、上記R2で説明したアルコキシ基、エステル基及びエーテル基と同様のものが挙げられる。
Here, from the viewpoint of improving the solubility of the polyfunctional compound in an organic solvent, it is preferable that R1 and the like in formula (I) are each independently an unsubstituted hydrocarbon group or a hydrocarbon group having at least one type of substituent selected from the group consisting of a hydroxyl group, an amino group, an alkoxy group, an ester group, an ether group, and a carboxyl group.
The alkoxy group, ester group and ether group which the above-mentioned hydrocarbon group may have include the same alkoxy group, ester group and ether group as explained above for R2 .
式(I)中のl~oは、それぞれ独立して、0又は1である。 In formula (I), l to o are each independently 0 or 1.
本発明の多官能化合物は、式(I)中のlが0であることが好ましい。式(I)中のlが0であれば、ビニル基がR2の芳香環基に直接結合しているため、多官能化合物を剛直な構造にすることができる。そして、多官能化合物が剛直な構造を有すれば、例えば、多官能化合物を架橋剤として用いた場合に、得られるポリマーの硬さを向上できる。 In the polyfunctional compound of the present invention, it is preferable that l in formula (I) is 0. When l in formula (I) is 0, the vinyl group is directly bonded to the aromatic ring group of R2 , so that the polyfunctional compound can have a rigid structure. If the polyfunctional compound has a rigid structure, for example, when the polyfunctional compound is used as a crosslinking agent, the hardness of the obtained polymer can be improved.
本発明の多官能化合物は、式(I)中のmが0であることが好ましい。式(I)中のmが0であれば、非カルボニル性酸素原子がR2の芳香環基に直接結合しているため、官能化合物を剛直な構造にすることができる。そして、多官能化合物が剛直な構造を有すれば、例えば、多官能化合物を架橋剤として用いた場合に、得られるポリマーの硬さを向上できる。 In the polyfunctional compound of the present invention, m in formula (I) is preferably 0. When m in formula (I) is 0, the non-carbonyl oxygen atom is directly bonded to the aromatic ring group of R2 , so that the functional compound can have a rigid structure. If the polyfunctional compound has a rigid structure, for example, when the polyfunctional compound is used as a crosslinking agent, the hardness of the resulting polymer can be improved.
本発明の多官能化合物は、式(I)中のl及びmが0であることがより好ましい。式(I)中のl及びmが0であれば、官能化合物をより剛直な構造にすることができる。そして、多官能化合物がより剛直な構造を有すれば、例えば、多官能化合物を架橋剤として用いた場合に、得られるポリマーの硬さをより向上できる。 The polyfunctional compound of the present invention is more preferably one in which l and m in formula (I) are 0. When l and m in formula (I) are 0, the functional compound can have a more rigid structure. Furthermore, if the polyfunctional compound has a more rigid structure, for example, when the polyfunctional compound is used as a crosslinking agent, the hardness of the resulting polymer can be further improved.
ここで、本発明の多官能化合物は、式(I)中のR6が、置換基を有していてもよい芳香環基であり、式(I)中のl~oが0であることが特に好ましい。式(I)中のR6が置換基を有していてもよい芳香環基であり、式(I)中のl~oが0であれば、官能化合物をより一層剛直な構造にすることができる。そして、多官能化合物がより一層剛直な構造を有すれば、例えば、多官能化合物を架橋剤として用いた場合に、得られるポリマーの硬さをより一層向上できる。また、式(I)中のR6が置換基を有していてもよい芳香環基であれば、多官能化合物の反応性を高めることができる。 Here, it is particularly preferable that the polyfunctional compound of the present invention has R 6 in formula (I) as an aromatic ring group which may have a substituent, and l to o in formula (I) as 0. If R 6 in formula (I) is an aromatic ring group which may have a substituent, and l to o in formula (I) as 0, the functional compound can have an even more rigid structure. If the polyfunctional compound has an even more rigid structure, for example, when the polyfunctional compound is used as a crosslinking agent, the hardness of the resulting polymer can be further improved. In addition, if R 6 in formula (I) is an aromatic ring group which may have a substituent, the reactivity of the polyfunctional compound can be increased.
本発明の多官能化合物は、式(I)中のR4を基準にして、左右で同じ構造を有することが好ましい。即ち、本発明の多官能化合物は、下記式(IA):
CH2=CH-(R1)l-R2-(R3)m-O-CO-R4-CO-O-(R3)m-R2-(R1)l-CH=CH2 (IA)
[式(IA)中、R1~R4、l及びmは、それぞれ、式(I)中のR1~R4、l及びmと同じである。]
で表される化合物であることが好ましい。
多官能化合物が式(IA)で表される化合物であれば、多官能化合物の製造に用いる原料の種類を減らすことができるため、多官能化合物を容易に製造することが可能となる。また、多官能化合物が式(IA)で表される化合物であれば、多官能化合物の反応性を高めることができる。
そして、多官能化合物をより一層剛直な構造にすることができ、且つ、多官能化合物をより容易に製造できることから、式(IA)中のl及びmは0であることが特に好ましい。即ち、多官能化合物は、下記式(Ia):
CH2=CH-R2-O-CO-R4-CO-O-R2-CH=CH2 (Ia)
[式(Ia)中、R2及びR4は、それぞれ、式(I)中のR2及びR4と同じである。]
で表される化合物であることが特に好ましい。
The polyfunctional compound of the present invention preferably has the same structure on both sides of R4 in formula (I). That is, the polyfunctional compound of the present invention is represented by the following formula (IA):
CH 2 =CH-(R 1 ) l -R 2 -(R 3 ) m -O-CO-R 4 -CO-O-(R 3 ) m -R 2 -(R 1 ) l -CH=CH 2 (IA)
[In formula (IA), R 1 to R 4 , l and m are the same as R 1 to R 4 , l and m in formula (I), respectively.]
It is preferable that the compound is represented by the following formula:
If the polyfunctional compound is a compound represented by formula (IA), the number of raw materials used in the production of the polyfunctional compound can be reduced, making it possible to easily produce the polyfunctional compound. In addition, if the polyfunctional compound is a compound represented by formula (IA), the reactivity of the polyfunctional compound can be increased.
In addition, since the polyfunctional compound can be made to have a more rigid structure and can be more easily produced, it is particularly preferable that l and m in formula (IA) are 0. That is, the polyfunctional compound is represented by the following formula (Ia):
CH 2 =CH-R 2 -O-CO-R 4 -CO-O-R 2 -CH=CH 2 (Ia)
[In formula (Ia), R2 and R4 are the same as R2 and R4 in formula (I), respectively.]
It is particularly preferable that the compound is represented by the following formula:
ここで、本発明の多官能化合物としては、具体的には、下記式(I-1)~(I-4)で表される化合物が挙げられる。なお、本発明の多官能化合物は、下記式(I-1)~(I-4)で表される化合物に限定されるものではない。なお、下記式中において、「Me」はメチル基を意味する。
<多官能化合物の性状>
多官能化合物は、バイオマス度が50%以上であることが好ましく、70%以上であることがより好ましく、90%以上であることが更に好ましく、100%であることが特に好ましい。即ち、多官能化合物は、バイオマス由来成分のみからなることが特に好ましい。
バイオマス度が上記下限以上であれば、環境負荷を低減し、多官能化合物の環境負荷低減性を向上できる。
<Properties of polyfunctional compounds>
The polyfunctional compound preferably has a biomass degree of 50% or more, more preferably 70% or more, even more preferably 90% or more, and particularly preferably 100%. That is, it is particularly preferable that the polyfunctional compound is composed only of biomass-derived components.
When the biomass degree is equal to or higher than the above lower limit, the environmental load can be reduced, and the environmental load reduction properties of the polyfunctional compound can be improved.
多官能化合物は、融点が、50℃以上であることが好ましく、60℃以上であることがより好ましく、70℃以上であることが更に好ましく、250℃以下であることが好ましく、200℃以下であることがより好ましく、140℃以下であることが更に好ましく、100℃以下であることが更により好ましい。
融点が上記下限以上であれば、例えば、多官能化合物を架橋剤として用いた場合に、得られるポリマーの硬さを向上できる。
一方、融点が上記上限以下であれば、多官能化合物の有機溶剤への溶解性を向上できる。
本明細書において、多官能化合物の融点は、実施例に記載の方法に従って測定できる。
The polyfunctional compound preferably has a melting point of 50° C. or higher, more preferably 60° C. or higher, and even more preferably 70° C. or higher, and preferably has a melting point of 250° C. or lower, more preferably 200° C. or lower, even more preferably 140° C. or lower, and even more preferably 100° C. or lower.
If the melting point is equal to or higher than the above lower limit, for example, when a polyfunctional compound is used as a crosslinking agent, the hardness of the obtained polymer can be improved.
On the other hand, when the melting point is equal to or lower than the above upper limit, the solubility of the polyfunctional compound in an organic solvent can be improved.
In this specification, the melting point of the polyfunctional compound can be measured according to the method described in the Examples.
(多官能化合物の製造方法)
本発明の多官能化合物の製造方法は、下記式(II):
HO-CO-R4-CO-OH (II)
で表されるジカルボン酸と、ヒドロキシル基含有ビニル化合物と、を反応させてなる。
上記のような製造方法であれば、有機溶剤への溶解性に優れる多官能化合物を得ることができる。即ち、本発明の多官能化合物を得ることができる。
なお、本発明の多官能化合物の製造方法では、ジカルボン酸とヒドロキシル基含有ビニル化合物とを反応させた後に、任意に、スラリー洗浄や再結晶等の分離・精製手段によって、目的物である多官能化合物を単離してもよい。
なお、多官能化合物の純度は、通常90質量%以上であり、95質量%以上であることが好ましく、98質量%以上であることがより好ましい。
本明細書において、多官能化合物の純度は、高速液体クロマトグラフィー(HPLC)によって、実施例に記載の方法に従って測定できる。
(Method for producing polyfunctional compounds)
The method for producing a polyfunctional compound of the present invention comprises reacting a compound represented by the following formula (II):
HO-CO-R 4 -CO-OH (II)
and a hydroxyl group-containing vinyl compound.
According to the above-mentioned production method, it is possible to obtain a polyfunctional compound having excellent solubility in organic solvents, that is, the polyfunctional compound of the present invention can be obtained.
In the method for producing a polyfunctional compound of the present invention, after reacting a dicarboxylic acid with a hydroxyl group-containing vinyl compound, the target polyfunctional compound may be optionally isolated by a separation/purification means such as slurry washing or recrystallization.
The purity of the polyfunctional compound is usually 90% by mass or more, preferably 95% by mass or more, and more preferably 98% by mass or more.
In this specification, the purity of the polyfunctional compound can be measured by high performance liquid chromatography (HPLC) according to the method described in the Examples.
ここで、本発明の多官能化合物の製造方法において、式(II)で表されるジカルボン酸(以下、単に「ジカルボン酸」と称する場合がある。)及びヒドロキシル基含有ビニル化合物の少なくとも一方はバイオマス由来であることが好ましい。
ジカルボン酸及びヒドロキシル基含有ビニル化合物の少なくとも一方がバイオマス由来であれば、多官能化合物の環境負荷低減性を向上できる。
なお、多官能化合物の環境負荷低減性をより向上させる観点から、本発明の多官能化合物の製造方法においては、ジカルボン酸及びヒドロキシル基含有ビニル化合物の両方がバイオマス由来であることがより好ましい。
Here, in the method for producing a polyfunctional compound of the present invention, it is preferable that at least one of the dicarboxylic acid represented by formula (II) (hereinafter, sometimes simply referred to as "dicarboxylic acid") and the hydroxyl group-containing vinyl compound is derived from biomass.
When at least one of the dicarboxylic acid and the hydroxyl group-containing vinyl compound is derived from biomass, the environmental load of the polyfunctional compound can be reduced.
From the viewpoint of further improving the environmental load reducing properties of the polyfunctional compound, it is more preferable that both the dicarboxylic acid and the hydroxyl group-containing vinyl compound are derived from biomass in the method for producing a polyfunctional compound of the present invention.
<ジカルボン酸>
ヒドロキシル基含有ビニル化合物と反応させるジカルボン酸は、下記式(II):
HO-CO-R4-CO-OH (II)
[式(II)中、R4は、式(I)中のR4と同じである。]
で表される化合物である。
ここで、式(II)で表されるジカルボン酸の具体例としては、R4がエチレン基のコハク酸、R4がテトラメチレン基のアジピン酸、R4がオクタメチレン基のセバシン酸、R4がエイコサメチレン基(-(CH2)20-)のドコサンジオン酸等が挙げられる。
<Dicarboxylic acid>
The dicarboxylic acid to be reacted with the hydroxyl group-containing vinyl compound is represented by the following formula (II):
HO-CO-R 4 -CO-OH (II)
[In formula (II), R 4 is the same as R 4 in formula (I)]
It is a compound represented by the formula:
Specific examples of the dicarboxylic acid represented by formula (II) include succinic acid in which R 4 is an ethylene group, adipic acid in which R 4 is a tetramethylene group, sebacic acid in which R 4 is an octamethylene group, and docosanedioic acid in which R 4 is an eicosamethylene group (-(CH 2 ) 20 -).
ジカルボン酸は、多官能化合物の環境負荷低減性を向上させる観点から、バイオマス由来であることが好ましい。即ち、ジカルボン酸のバイオマス度は100%であることが好ましい。
バイオマス由来のジカルボン酸としては、例えば、BASF社製のコハク酸、INVISTA社製のアジピン酸、伊藤製油株式会社製のセバシン酸等を用いることができる。
From the viewpoint of improving the environmental load reduction of the polyfunctional compound, the dicarboxylic acid is preferably derived from biomass, that is, the biomass ratio of the dicarboxylic acid is preferably 100%.
Examples of the biomass-derived dicarboxylic acid that can be used include succinic acid manufactured by BASF, adipic acid manufactured by INVISTA, and sebacic acid manufactured by Ito Oil Mills.
<ヒドロキシル基含有ビニル化合物>
ジカルボン酸と反応させるヒドロキシル基含有ビニル化合物としては、本発明の多官能化合物が得られるものであれば特に限定されず、従来公知のヒドロキシル基含有ビニル化合物を用いることができる。
<Hydroxyl Group-Containing Vinyl Compound>
The hydroxyl group-containing vinyl compound to be reacted with the dicarboxylic acid is not particularly limited as long as it can give the polyfunctional compound of the present invention, and any of the conventionally known hydroxyl group-containing vinyl compounds can be used.
ヒドロキシル基含有ビニル化合物としては、例えば、下記式(III):
CH2=CH-(R1)l-R2-(R3)m-OH (III)
[式(III)中、R1~R3、l及びmは、それぞれ、式(I)中のR1~R3、l及びmと同じである。]
で表されるヒドロキシル基含有ビニル化合物と、
下記式(IV):
HO-(R5)n-R6-(R7)o-CH=CH2 (IV)
[式(IV)中、R5~R7、n及びoは、それぞれ、式(I)中のR5~R7、n及びoと同じである。]
で表されるヒドロキシル基含有ビニル化合物と、を用いることができる。これらのヒドロキシル基含有ビニル化合物を用いれば、本発明の多官能化合物(式(I)で表される化合物)を容易に製造できる。
Examples of the hydroxyl group-containing vinyl compound include those represented by the following formula (III):
CH 2 =CH-(R 1 ) l -R 2 -(R 3 ) m -OH (III)
[In formula (III), R 1 to R 3 , l and m are the same as R 1 to R 3 , l and m in formula (I), respectively.]
and a hydroxyl group-containing vinyl compound represented by the formula:
The following formula (IV):
HO-(R 5 ) n -R 6 -(R 7 ) o -CH=CH 2 (IV)
[In formula (IV), R 5 to R 7 , n and o are the same as R 5 to R 7 , n and o in formula (I), respectively.]
and a hydroxyl group-containing vinyl compound represented by the formula (I) can be used. By using these hydroxyl group-containing vinyl compounds, the polyfunctional compound of the present invention (the compound represented by the formula (I)) can be easily produced.
なお、本発明の多官能化合物が、式(I)中のR4を基準にして、左右で同じ構造を有する場合、即ち、上述した式(IA)で表される化合物である場合には、ヒドロキシル基含有ビニル化合物としては、上述した式(III)で表されるヒドロキシル基含有ビニル化合物のみを用いることができる。 In addition, when the polyfunctional compound of the present invention has the same structure on the left and right sides of R4 in formula (I), that is, when it is a compound represented by the above formula (IA), only the hydroxyl group-containing vinyl compound represented by the above formula (III) can be used as the hydroxyl group-containing vinyl compound.
また、本発明の多官能化合物が式(Ia)で表される化合物である場合には、ヒドロキシル基含有ビニル化合物としては、下記式(IIIa):
CH2=CH-R2-OH (IIIa)
[式(IIIa)中、R2は、式(Ia)中のR2と同じである。]
で表されるヒドロキシル基含有ビニル化合物を用いることができる。式(IIIa)で表されるヒドロキシル基含有ビニル化合物の具体例としては、4-ビニルグアイアコール、4-ビニルフェノール等が挙げられる。
In addition, when the polyfunctional compound of the present invention is a compound represented by formula (Ia), the hydroxyl group-containing vinyl compound may be a compound represented by the following formula (IIIa):
CH 2 =CH-R 2 -OH (IIIa)
[In formula (IIIa), R2 is the same as R2 in formula (Ia)]
Specific examples of the hydroxyl group-containing vinyl compound represented by formula (IIIa) include 4-vinylguaiacol and 4-vinylphenol.
ヒドロキシル基含有ビニル化合物は、多官能化合物の環境負荷低減性を向上させる観点から、バイオマス由来であることが好ましい。即ち、ヒドロキシル基含有ビニル化合物のバイオマス度は100%であることが好ましい。
以下、4-ビニルグアイアコール及び4-ビニルフェノールを例示して、バイオマス由来のヒドロキシル基含有ビニル化合物の調製方法を説明するが、バイオマス由来のヒドロキシル基含有ビニル化合物は、これらに限定されるものではない。
From the viewpoint of improving the environmental load reduction of the polyfunctional compound, the hydroxyl group-containing vinyl compound is preferably derived from biomass, that is, the biomass ratio of the hydroxyl group-containing vinyl compound is preferably 100%.
Hereinafter, a method for preparing a biomass-derived hydroxyl group-containing vinyl compound will be described using 4-vinylguaiacol and 4-vinylphenol as examples, but the biomass-derived hydroxyl group-containing vinyl compound is not limited to these.
バイオマス由来の4-ビニルグアイアコールは、バイオマス由来のフェルラ酸とトリエチルアミンとを反応させることにより調製できる。また、該反応は、N,N-ジメチルホルムアミド等の溶媒中で行ってもよく、溶媒を用いる場合には還流下で行ってもよい。また、反応後に得られた生成物は適宜精製してもよい。
バイオマス由来の4-ビニルフェノールは、上記バイオマス由来の4-ビニルグアイアコールの調製において、バイオマス由来のフェルラ酸に替えてバイオマス由来のp-クマル酸を用いることにより調製できる。
なお、バイオマス由来のフェルラ酸としては、築野食品工業株式会社製のフェルラ酸等を用いることができ、バイオマス由来のp-クマル酸としては、メルク社製のp-クマル酸等を用いることができる。
Biomass-derived 4-vinylguaiacol can be prepared by reacting biomass-derived ferulic acid with triethylamine. The reaction may be carried out in a solvent such as N,N-dimethylformamide, or under reflux when a solvent is used. The product obtained after the reaction may be appropriately purified.
Biomass-derived 4-vinylphenol can be prepared by substituting biomass-derived p-coumaric acid for biomass-derived ferulic acid in the preparation of biomass-derived 4-vinylguaiacol described above.
Ferulic acid derived from biomass may be ferulic acid manufactured by Tsuno Foods Industry Co., Ltd., and p-coumaric acid derived from biomass may be p-coumaric acid manufactured by Merck & Co., Ltd.
<反応条件>
ジカルボン酸とヒドロキシル基含有ビニル化合物とを反応させる際の反応条件は、目的物である多官能化合物が得られる条件であれば特に限定されない。例えば、ジカルボン酸及びヒドロキシル基含有ビニル化合物と、N-メチルピロリドン等の溶媒とを混合し、この混合物を、通常、10℃以上30℃以下の温度で、10時間以上30時間以下反応させることにより、目的物である多官能化合物を効率的に得ることができる。
<Reaction conditions>
The reaction conditions for reacting a dicarboxylic acid with a hydroxyl group-containing vinyl compound are not particularly limited as long as the desired polyfunctional compound can be obtained. For example, the desired polyfunctional compound can be efficiently obtained by mixing a dicarboxylic acid, a hydroxyl group-containing vinyl compound, and a solvent such as N-methylpyrrolidone, and reacting the mixture at a temperature of 10° C. or higher and 30° C. or lower for 10 hours or longer and 30 hours or shorter.
ここで、ジカルボン酸の使用量に対するヒドロキシル基含有ビニル化合物の合計使用量(「ヒドロキシル基含有ビニル化合物」/「ジカルボン酸」)は、モル比で、2.5以下であることが好ましく、2.0以下であることがより好ましく、1.8以下であることが更に好ましい。
ジカルボン酸の使用量に対するヒドロキシル基含有ビニル化合物の合計使用量が、モル比で、上記上限以下であれば、得られる多官能化合物の収率を向上できる。また、多官能化合物の精製を容易に行うことができる。
一方、ジカルボン酸の使用量に対するヒドロキシル基含有ビニル化合物の合計使用量は、モル比で、例えば1.0以上であり、1.2以上でもよく、1.5以上でもよい。
なお、2種のヒドロキシル基含有ビニル化合物を使用する場合には、2種のヒドロキシル基含有ビニル化合物の使用量の比は、モル換算で等量であることが好ましい。
Here, the total amount of the hydroxyl group-containing vinyl compounds used relative to the amount of the dicarboxylic acids used ("hydroxyl group-containing vinyl compounds"/"dicarboxylic acids") is preferably 2.5 or less, more preferably 2.0 or less, and even more preferably 1.8 or less, in molar ratio.
When the total amount of the hydroxyl group-containing vinyl compound to be used relative to the amount of the dicarboxylic acid is equal to or less than the upper limit in terms of molar ratio, the yield of the obtained polyfunctional compound can be improved, and the polyfunctional compound can be easily purified.
On the other hand, the total amount of the hydroxyl group-containing vinyl compounds used relative to the amount of the dicarboxylic acid used is, for example, 1.0 or more, or may be 1.2 or more, or may be 1.5 or more, in terms of molar ratio.
When two kinds of hydroxyl group-containing vinyl compounds are used, the ratio of the amounts of the two kinds of hydroxyl group-containing vinyl compounds to be used is preferably equal in molar terms.
ジカルボン酸とヒドロキシル基含有ビニル化合物との反応では、ジカルボン酸及びヒドロキシル基含有ビニル化合物以外に、カップリング剤、助触媒等を添加してもよい。
カップリング剤としては、例えば、塩酸1-エチル-3-(3-ジメチルアミノプロピル)カルボジイミド(WSC)、N,N’-ジシクロヘキシルカルボジイミド(DCC)、N,N’-ジイソプロピルカルボジイミド等を用いることができる。
助触媒としては、例えば、ジメチルアミノピリジン(DMAP)、1,8-ジアザビシクロ[5.4.0]ウンデカ-7-エン(DBU)等を用いることができる。
In the reaction between the dicarboxylic acid and the hydroxyl group-containing vinyl compound, a coupling agent, a co-catalyst, etc. may be added in addition to the dicarboxylic acid and the hydroxyl group-containing vinyl compound.
As the coupling agent, for example, 1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride (WSC), N,N'-dicyclohexylcarbodiimide (DCC), N,N'-diisopropylcarbodiimide, or the like can be used.
As the co-catalyst, for example, dimethylaminopyridine (DMAP), 1,8-diazabicyclo[5.4.0]undec-7-ene (DBU), etc. can be used.
(重合性組成物)
本発明の重合性組成物は、上述した本発明の多官能化合物と、ラジカル重合性モノマーと、ラジカル開始剤とを含む。本発明の重合性組成物は、本発明の多官能化合物を含むため、幅広い用途に使用できる。
ここで、本発明の重合性組成物は、通常、有機溶剤を含むが、本発明の多官能化合物がラジカル重合性モノマーに溶解する場合、即ち、ラジカル重合性モノマーが有機溶剤としても機能する場合、本発明の重合性組成物は有機溶剤を含んでいなくてもよい。しかしながら、本発明の重合性組成物の使用用途をより拡大させる観点から、本発明の重合性組成物は有機溶剤を含むことが好ましい。即ち、本発明の重合性組成物は、上述した本発明の多官能化合物と、ラジカル重合性モノマーと、ラジカル開始剤と、有機溶剤とを含むことが好ましい。
なお、本発明の重合性組成物は、任意の添加剤を更に含んでいてもよい。
(Polymerizable composition)
The polymerizable composition of the present invention contains the above-mentioned polyfunctional compound of the present invention, a radical polymerizable monomer, and a radical initiator. Since the polymerizable composition of the present invention contains the polyfunctional compound of the present invention, it can be used for a wide range of applications.
Here, the polymerizable composition of the present invention usually contains an organic solvent, but when the polyfunctional compound of the present invention is dissolved in the radical polymerizable monomer, that is, when the radical polymerizable monomer also functions as an organic solvent, the polymerizable composition of the present invention may not contain an organic solvent. However, from the viewpoint of further expanding the use applications of the polymerizable composition of the present invention, it is preferable that the polymerizable composition of the present invention contains an organic solvent. That is, it is preferable that the polymerizable composition of the present invention contains the above-mentioned polyfunctional compound of the present invention, a radical polymerizable monomer, a radical initiator, and an organic solvent.
The polymerizable composition of the present invention may further contain any additive.
<多官能化合物>
多官能化合物としては、上述した本発明の多官能化合物を用いる。ここで、本発明の重合性組成物において、多官能化合物は、少なくとも2つのビニル基を有するものであるため、重合反応の際に、重合性組成物に含まれるラジカル重合性モノマー同士を架橋する架橋剤として機能し得る。
<Polyfunctional Compound>
The polyfunctional compound used is the polyfunctional compound of the present invention described above. In the polymerizable composition of the present invention, the polyfunctional compound has at least two vinyl groups, and therefore can function as a crosslinking agent that crosslinks radical polymerizable monomers contained in the polymerizable composition during a polymerization reaction.
<ラジカル重合性モノマー>
ラジカル重合性モノマーは、ラジカル重合性の官能基を有するモノマーである。ラジカル重合性の官能基としては、例えば、炭素-炭素二重結合を有する基等が挙げられる。炭素-炭素二重結合を有する基の具体例としては、(メタ)アクリロイル基、ビニル基等が挙げられる。
本明細書において、(メタ)アクリロイルとは、アクリロイル及び/又はメタクリロイルを意味する。
<Radical polymerizable monomer>
The radical polymerizable monomer is a monomer having a radical polymerizable functional group. Examples of the radical polymerizable functional group include a group having a carbon-carbon double bond. Specific examples of the group having a carbon-carbon double bond include a (meth)acryloyl group and a vinyl group.
In this specification, (meth)acryloyl means acryloyl and/or methacryloyl.
具体的にラジカル重合性の官能基を有するモノマーとしては、例えば、アルキル(メタ)アクリレート等の単官能(メタ)アクリル酸誘導体;スチレン等の単官能芳香族ビニルモノマー等が挙げられる。これらの中でも、光重合等のラジカル重合における反応性の観点から、単官能(メタ)アクリル酸誘導体が好ましく、アルキル(メタ)アクリレートがより好ましい。
本明細書において、(メタ)アクリレートとは、アクリレート及び/又はメタクリレートを意味し、(メタ)アクリルとは、アクリル及び/又はメタクリルを意味する。
Specific examples of monomers having a radically polymerizable functional group include monofunctional (meth)acrylic acid derivatives such as alkyl(meth)acrylates, and monofunctional aromatic vinyl monomers such as styrene. Among these, from the viewpoint of reactivity in radical polymerization such as photopolymerization, monofunctional (meth)acrylic acid derivatives are preferred, and alkyl(meth)acrylates are more preferred.
In this specification, (meth)acrylate means acrylate and/or methacrylate, and (meth)acrylic means acrylic and/or methacrylic.
<ラジカル開始剤>
ラジカル開始剤は、光(紫外線等)や加熱等により、ラジカル重合性モノマーの重合が開始し得る活性種を発生させる化合物である。ラジカル開始剤としては、例えば、過酸化ベンゾイル、メチルシクロヘキサノンパーオキサイド、クメンハイドロパーオキサイド、ジイソプロピルベンゼンパーオキサイド、ジ-t-ブチルパーオキサイド、t-ブチルパーオキシベンゾエート、ジイソプロピルパーオキシカーボネート、t-ブチルパーオキシイソプロピルモノカーボネート等の有機過酸化物:2,2’-アゾビスイソブチロニトリル(AIBN)等のアゾ化合物;1,2-オクタンジオン,1-〔4-(フェニルチオ)フェニル〕-2-(O-ベンゾイルオキシム)、エタノン,1-〔9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル〕-,1-(O-アセチルオキシム)等のオキシムエステル系化合物;等を用いることができる。これらは、1種単独で用いても、2種以上を組み合わせて用いてもよい。
<Radical initiator>
The radical initiator is a compound that generates an active species capable of initiating polymerization of a radical polymerizable monomer by light (ultraviolet light, etc.), heating, etc. Examples of the radical initiator that can be used include organic peroxides such as benzoyl peroxide, methylcyclohexanone peroxide, cumene hydroperoxide, diisopropylbenzene peroxide, di-t-butyl peroxide, t-butyl peroxybenzoate, diisopropyl peroxycarbonate, and t-butylperoxyisopropyl monocarbonate; azo compounds such as 2,2'-azobisisobutyronitrile (AIBN); and oxime ester compounds such as 1,2-octanedione, 1-[4-(phenylthio)phenyl]-2-(O-benzoyloxime), ethanone, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]-, and 1-(O-acetyloxime). These may be used alone or in combination of two or more.
<有機溶剤>
有機溶剤としては、多官能化合物、ラジカル重合性モノマー、及びラジカル開始剤を所定量溶解できるものであれば特に限定されないが、例えば、エチルメチルケトン(MEK)、酢酸エチル、トルエン、プロピレングリコールモノメチルエーテル、メタノール、テトラヒドロフラン(THF)、シクロペンチルメチルエーテル、キシレン、シクロペンタノン、1,3ジオキソラン、酢酸ブチル等を用いることができる。これらは、1種単独で用いても、2種以上を組み合わせて用いてもよい。これらの中でも、本発明の多官能化合物の溶解に特に適していることから、テトラヒドロフランを用いることが特に好ましい。
<Organic Solvent>
The organic solvent is not particularly limited as long as it can dissolve a predetermined amount of the polyfunctional compound, the radical polymerizable monomer, and the radical initiator, and for example, ethyl methyl ketone (MEK), ethyl acetate, toluene, propylene glycol monomethyl ether, methanol, tetrahydrofuran (THF), cyclopentyl methyl ether, xylene, cyclopentanone, 1,3 dioxolane, butyl acetate, etc. can be used. These may be used alone or in combination of two or more. Among these, it is particularly preferable to use tetrahydrofuran, since it is particularly suitable for dissolving the polyfunctional compound of the present invention.
<任意の添加剤>
本発明の重合性組成物に含まれ得る任意の添加剤としては、重合性組成物の用途等に応じて種々の添加剤を用いることができる。具体的に、任意の添加剤としては、例えば、光安定剤、紫外線吸収剤、触媒、レベリング剤、消泡剤、重合促進剤、酸化防止剤、難燃剤、赤外線吸収剤、帯電防止剤、スリップ剤等が挙げられる。これらは、1種単独で用いても、2種以上を組み合わせて用いてもよい。これらの中でも、重合性組成物は、任意の添加剤として酸化防止剤を含んでいることが好ましい。
<Optional Additives>
As optional additives that can be contained in the polymerizable composition of the present invention, various additives can be used depending on the application of the polymerizable composition. Specifically, the optional additives include, for example, light stabilizers, ultraviolet absorbers, catalysts, leveling agents, defoamers, polymerization accelerators, antioxidants, flame retardants, infrared absorbers, antistatic agents, slip agents, etc. These may be used alone or in combination of two or more. Among these, it is preferable that the polymerizable composition contains an antioxidant as an optional additive.
ここで酸化防止剤としては、例えば、2,6-ジ-t-ブチル-4-クレゾール(アンテージBHT、川口化学工業株式会社製)、2,2’-メチレンビス(4-メチル-6-tert-ブチルフェノール)(サンダント2246、三新化学工業株式会社製)、ビス(3,5-ジ-tert-ブチル-4-ヒドロキシベンジル)スルフィド(サンダント103、三新化学工業株式会社製)、ペンタエリスリトールテトラキス〔3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート〕(イルガノックス1010、BASFジャパン製)、オクタデシル3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート(イルガノックス1076、BASFジャパン製)、イソオクチル-3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート(イルガノックス1135、BASFジャパン製)、ヘキサメチレンビス〔3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート〕(イルガノックス259、BASFジャパン製)、4,6-ビス(オクチルチオメチル)-o-クレゾール(イルガノックス1520L、BASFジャパン製)等が挙げられる。
重合性組成物中の酸化防止剤の含有割合は、50ppm以上であることが好ましく、100ppm以上であることがより好ましく、3000ppm以下であることが好ましく、1000ppm以下であることがより好ましい。
Examples of the antioxidant include 2,6-di-t-butyl-4-cresol (ANTAGE BHT, manufactured by Kawaguchi Chemical Industry Co., Ltd.), 2,2'-methylenebis(4-methyl-6-tert-butylphenol) (Sandant 2246, manufactured by Sanshin Chemical Industry Co., Ltd.), bis(3,5-di-tert-butyl-4-hydroxybenzyl)sulfide (Sandant 103, manufactured by Sanshin Chemical Industry Co., Ltd.), pentaerythritol tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] (Irganox 1010, manufactured by BASF Japan), octadecyl ether, and the like. Examples of such methyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate include isooctyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate (Irganox 1076, manufactured by BASF Japan), isooctyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate (Irganox 1135, manufactured by BASF Japan), hexamethylene bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] (Irganox 259, manufactured by BASF Japan), and 4,6-bis(octylthiomethyl)-o-cresol (Irganox 1520L, manufactured by BASF Japan).
The content of the antioxidant in the polymerizable composition is preferably 50 ppm or more, more preferably 100 ppm or more, and is preferably 3000 ppm or less, more preferably 1000 ppm or less.
<重合性組成物の調製方法>
本発明の重合性組成物は、通常、本発明の多官能化合物、ラジカル重合性モノマー、ラジカル開始剤、及び任意の添加剤の所定量を有機溶剤に溶解させる等して調製できる。なお、多官能化合物が、ラジカル重合性モノマーに溶解する場合には、有機溶剤を使用せずに本発明の重合性組成物を調製することができる。
<Method for preparing polymerizable composition>
The polymerizable composition of the present invention can usually be prepared by dissolving the polyfunctional compound of the present invention, the radical polymerizable monomer, the radical initiator, and any additives in a predetermined amount in an organic solvent, etc. In addition, when the polyfunctional compound is soluble in the radical polymerizable monomer, the polymerizable composition of the present invention can be prepared without using an organic solvent.
(硬化物)
本発明は、上述した本発明の重合性組成物の硬化物である。言い換えると、本発明の硬化物は、本発明の重合性組成物をラジカル重合させてなるものである。
上記のような硬化物は、幅広い用途に使用できる本発明の重合性組成物を硬化してなるものであるため、生産性に優れる。
(Cured product)
The present invention relates to a cured product of the above-mentioned polymerizable composition of the present invention. In other words, the cured product of the present invention is obtained by radical polymerization of the polymerizable composition of the present invention.
The above-mentioned cured product is obtained by curing the polymerizable composition of the present invention, which can be used in a wide range of applications, and therefore has excellent productivity.
本発明の硬化物の形態としては、例えば、膜、糸状、立体成形体等が挙げられる。 The form of the cured product of the present invention can be, for example, a film, a thread, a three-dimensional molded object, etc.
本発明の硬化物の用途としては、例えば、粘着剤、接着剤、レジスト等が挙げられる。 Applications of the cured product of the present invention include, for example, pressure sensitive adhesives, adhesives, resists, etc.
以下、本発明について実施例に基づき具体的に説明するが、本発明はこれら実施例に限定されるものではない。なお、実施例における各種の測定及び評価は以下の方法に従って行った。 The present invention will be specifically described below based on examples, but the present invention is not limited to these examples. Various measurements and evaluations in the examples were performed according to the following methods.
<NMR測定>
実施例及び比較例で得られた多官能化合物について、BRUKER社製の核磁気共鳴装置「500MHzNMR」を用いて測定を行った。
<NMR Measurement>
The polyfunctional compounds obtained in the examples and comparative examples were measured using a nuclear magnetic resonance apparatus "500 MHz NMR" manufactured by BRUKER.
<純度測定>
実施例及び比較例で得られた多官能化合物について、高速液体クロマトグラフィー(HPLC)によって純度を測定した。ここで、高速液体クロマトグラフは、Thermo-scientific Dionex UltiMate 3000 systemを使用し、ソフトウェアは、Chromeleon7を使用した。ポンプシステムは、DGP-3600RSを使用し、オートサンプラー等は、WPS-3000TRSを使用し、検出器は、DAD(Diode Array Detector)3000を使用し、カラムは、4.6×100-mm(1.8um)ZORBAX Eclipse XDB-C18 columnを使用した。
具体的には、メタノールを移動相A、超純水(+0.1wt% TFA-Trifluoroacetic Acid)を移動相Bとして使用し、移動相Aが40体積%、移動相Bが60体積%の混合溶媒で5分間、その後、2分間で移動相Aが40~95体積%となるように勾配をかけて濃度を変更し、最終的に、移動相Aが95体積%、移動相Bが5体積%の混合溶媒で8分間保ってサンプルを分離して、多官能化合物の純度を測定した。
なお、流速は1.0mL/分、サンプル注入量は1μL、検出波長は254nmとした。
<Purity measurement>
The purity of the polyfunctional compounds obtained in the Examples and Comparative Examples was measured by high performance liquid chromatography (HPLC). Here, the high performance liquid chromatograph used was a Thermo-scientific Dionex UltiMate 3000 system, and the software used was Chromeleon 7. The pump system used was a DGP-3600RS, the autosampler etc. used was a WPS-3000TRS, the detector used was a DAD (Diode Array Detector) 3000, and the column used was a 4.6 x 100-mm (1.8 um) ZORBAX Eclipse XDB-C18 column.
Specifically, using methanol as mobile phase A and ultrapure water (+0.1 wt % TFA-Trifluoroacetic Acid) as mobile phase B, the sample was separated in a mixed solvent of 40 vol % mobile phase A and 60 vol % mobile phase B for 5 minutes, and then the concentration was changed by applying a gradient so that mobile phase A became 40 to 95 vol % over 2 minutes. Finally, the sample was separated in a mixed solvent of 95 vol % mobile phase A and 5 vol % mobile phase B for 8 minutes, and the purity of the polyfunctional compound was measured.
The flow rate was 1.0 mL/min, the sample injection amount was 1 μL, and the detection wavelength was 254 nm.
<融点>
実施例及び比較例で得られた多官能化合物の融点は、Melting Point System MP70(メトラートレド社製)を用いて測定した。
具体的には、まず、10℃/minの昇温速度にて多官能化合物を50℃から230℃まで昇温し、多官能化合物が溶けたおおよその温度(TA)を目視で判断した。次いで、1℃/minの昇温速度にて多官能化合物をTA-10℃からTA+10℃まで昇温し、多官能化合物が溶け始めた温度(TB)及び完全に溶けた温度(TC)を確認した。そして、TB及びTcの平均値((TB+Tc)/2)を多官能化合物の融点とした。
以下の実施例2で得られた多官能化合物を例示すると、まず、10℃/minの昇温速度にて実施例2の多官能化合物を50℃から230℃まで昇温した。多官能化合物がおおよそ70℃で溶けたため、70℃をTAとした。次いで、1℃/minの昇温速度にて実施例2の多官能化合物を60℃(TA-10℃)から80℃(TA+10℃)まで昇温した。その結果、多官能化合物は71.8℃(TB)で溶け始め、72.7℃(TC)で完全に溶けた。これらの温度から平均値を算出し、72.25℃((71.8℃+72.7℃)/2)を実施例2の多官能化合物の融点とした。
<Melting Point>
The melting points of the polyfunctional compounds obtained in the examples and comparative examples were measured using a Melting Point System MP70 (manufactured by Mettler Toledo).
Specifically, first, the polyfunctional compound was heated from 50°C to 230°C at a heating rate of 10°C/min, and the approximate temperature (T A ) at which the polyfunctional compound melted was determined visually. Next, the polyfunctional compound was heated from T A -10°C to T A +10°C at a heating rate of 1°C/min, and the temperature (T B ) at which the polyfunctional compound started to melt and the temperature (T C ) at which it completely melted were confirmed. The average value of T B and T C ((T B +T C)/2) was determined as the melting point of the polyfunctional compound.
The polyfunctional compound obtained in Example 2 below is exemplified as follows: First, the polyfunctional compound of Example 2 was heated from 50°C to 230°C at a heating rate of 10°C/min. Since the polyfunctional compound melted at approximately 70°C, 70°C was set as T A. Next, the polyfunctional compound of Example 2 was heated from 60°C (T A -10°C) to 80°C (T A +10°C) at a heating rate of 1°C/min. As a result, the polyfunctional compound began to melt at 71.8°C (T B ) and completely melted at 72.7°C (T C ). The average value was calculated from these temperatures, and 72.25°C ((71.8°C +72.7°C)/2) was set as the melting point of the polyfunctional compound of Example 2.
<溶解性>
実施例及び比較例で得られた多官能化合物の溶解性は、有機溶剤として、メチルエチルケトン(MEK)、酢酸エチル、トルエン、プロピレングリコールモノメチルエーテル、メタノール及びテトラヒドロフラン(THF)を用いて行った。
具体的には、10mlのナスフラスコの中に、多官能化合物を0.1g及びメチルエチルケトンを0.9g加え、この混合物を20℃で0.5時間撹拌し、多官能化合物の溶け残りが存在するか否かを目視で確認した。同様の操作を他の有機溶剤についても行った。そして、20℃の条件下で多官能化合物の溶け残りが存在する場合には、温度を50℃に昇温し、更に0.5時間撹拌して多官能化合物の溶け残りが存在するか否かを目視で確認した。下記の基準で多官能化合物の溶解性を判断した。
A:20℃で多官能化合物の溶け残りは存在しなかった。
B:20℃では多官能化合物の溶け残りが存在したが、50℃では溶け残りは存在しなかった。
C:20℃でも、50℃でも、多官能化合物の溶け残りが存在した。
<Solubility>
The solubility of the polyfunctional compounds obtained in the Examples and Comparative Examples was measured using methyl ethyl ketone (MEK), ethyl acetate, toluene, propylene glycol monomethyl ether, methanol and tetrahydrofuran (THF) as organic solvents.
Specifically, 0.1 g of the polyfunctional compound and 0.9 g of methyl ethyl ketone were added to a 10 ml eggplant flask, and the mixture was stirred at 20° C. for 0.5 hours, and the presence or absence of residual polyfunctional compound was visually confirmed. The same operation was performed for other organic solvents. If residual polyfunctional compound was present under the condition of 20° C., the temperature was raised to 50° C., and stirring was continued for another 0.5 hours, and the presence or absence of residual polyfunctional compound was visually confirmed. The solubility of the polyfunctional compound was evaluated according to the following criteria.
A: At 20° C., no polyfunctional compound remained undissolved.
B: At 20°C, there was residual polyfunctional compound, but at 50°C, there was no residual polyfunctional compound.
C: At both 20°C and 50°C, there was residual polyfunctional compound.
<重合性>
アクリル酸ブチル2.5g、架橋剤としての実施例2で得られた多官能化合物0.25g、オキシムエステル型光ラジカル発生剤(開始剤)としての光開始剤0.25g(NCI-730(株式会社ADEKA製、アデカアークルズ)を混合し、評価サンプルとしての重合性組成物を得た。次いで、70mmφのアルミ皿に評価サンプルを2mL投入し、窒素濃度4%以下にしたUV照射装置(光源は高圧水銀ランプ)でピーク強度0.345W/cm2のUV光を、光量を変えながら複数回照射し、評価サンプルを重合させて硬化し、硬化膜を得た。得られた硬化膜について、以下の基準で重合性を評価した。光量の数値が小さい程、重合性が高いことを意味する。
A:3J/cm2未満の光量で評価サンプルが硬化した。
B:3J/cm2以上5J/cm2未満の光量で評価サンプルが硬化した。
C:5J/cm2以上の光量でも評価サンプルが硬化しなかった。
<Polymerizability>
2.5 g of butyl acrylate, 0.25 g of the polyfunctional compound obtained in Example 2 as a crosslinking agent, and 0.25 g of a photoinitiator as an oxime ester type photoradical generator (initiator) (NCI-730 (manufactured by ADEKA CORPORATION, ADEKA ARCLES)) were mixed to obtain a polymerizable composition as an evaluation sample. Next, 2 mL of the evaluation sample was placed in a 70 mmφ aluminum dish, and irradiated with UV light having a peak intensity of 0.345 W/ cm2 using a UV irradiation device (light source is a high-pressure mercury lamp) with a nitrogen concentration of 4% or less, while changing the light amount, to polymerize and harden the evaluation sample, thereby obtaining a cured film. The polymerizability of the obtained cured film was evaluated according to the following criteria. The smaller the light amount, the higher the polymerizability.
A: The evaluation sample was cured with a light amount of less than 3 J/cm 2 .
B: The evaluation sample was cured with a light amount of 3 J/cm 2 or more and less than 5 J/cm 2 .
C: The evaluation sample was not cured even with a light amount of 5 J/cm 2 or more.
<タック性>
上記の重合性の評価で作製した硬化膜を電子天秤に載せて、約2.5kgの荷重を手の親指で圧力をかけ、親指への硬化膜の貼りつき度合及び変形度合いを以下の基準で評価した。硬化膜が親指に貼りつかない程、タック性発現が抑制されていることを意味する。
A:硬化膜が親指に貼りつかない。
B:硬化膜が親指に貼りつくが、剥がす際に硬化膜は変形しない。
C:硬化膜が親指に貼りつき、また、剥がす際に硬化膜が伸びた。
<Tackiness>
The cured film prepared in the above-mentioned evaluation of polymerization property was placed on an electronic balance, and a load of about 2.5 kg was applied with the thumb of the hand, and the degree of adhesion and deformation of the cured film to the thumb were evaluated according to the following criteria: The less the cured film sticks to the thumb, the more the tackiness is suppressed.
A: The cured film does not stick to the thumb.
B: The cured film sticks to the thumb, but does not deform when peeled off.
C: The cured film stuck to the thumb, and stretched when peeled off.
<硬化膜の外観>
上記の重合性の評価で作製した硬化膜の状態を目視で確認して、以下の基準で硬化膜の外観を評価した。
A:綺麗な硬化膜になっていた。
B:評価サンプルの一部が硬化膜の表面に析出していた。
C:評価サンプルが液体の状態で殆ど膜の状態になっていなかった。
<Appearance of the cured film>
The state of the cured film produced in the above evaluation of polymerizability was visually observed, and the appearance of the cured film was evaluated according to the following criteria.
A: A beautiful cured film was formed.
B: A part of the evaluation sample was precipitated on the surface of the cured film.
C: The evaluation sample was in a liquid state and hardly formed a film.
(実施例1)
<4-ビニルグアイアコールの合成>
<Synthesis of 4-vinylguaiacol>
攪拌装置を備えた容量1Lのオートクレーブ内に、バイオマス由来のフェルラ酸(築野食品工業株式会社製)100g(1.0mol)、トリエチルアミン(Et3N)156.35g(1.0mol)、及びN,N-ジメチルホルムアミド(DMF)200mlを入れて混合物を得た。次いで、得られた混合物を還流下で4時間50分反応させて、バイオマス由来の4-ビニルグアイアコールを含む粗生成物を得た。
得られた粗生成物について酢酸エチルを用いて抽出を行い、得られた抽出物を酢酸エチルとヘキサンとの混合溶媒を用いてカラムクロマトグラフィーによって精製し、バイオマス由来の4-ビニルグアイアコールを得た。
The obtained crude product was extracted with ethyl acetate, and the obtained extract was purified by column chromatography using a mixed solvent of ethyl acetate and hexane to obtain biomass-derived 4-vinylguaiacol.
得られた4-ビニルグアイアコールについて、1H-NMR測定を実施した。結果を以下に示す。
1H-NMR(500MHz,CDCl3,TMS)δ[ppm]=9.09(s,1H),7.05-6.74(m,3H),6.61(dd,1H,J=11Hz,17.5Hz),5.64(dd,1H,J=1Hz,17.75Hz),5.07(dd,1H,J=1Hz,11Hz),4.01(s,3H)
The obtained 4-vinylguaiacol was subjected to 1 H-NMR measurement, and the results are shown below.
1H -NMR (500MHz, CDCl 3 , TMS) δ [ppm] = 9.09 (s, 1H), 7.05-6.74 (m, 3H), 6.61 (dd, 1H, J = 11Hz, 17.5Hz), 5.64 (dd, 1H, J = 1Hz, 17.75H z), 5.07 (dd, 1H, J=1Hz, 11Hz), 4.01 (s, 3H)
<式(I-1)で表される多官能化合物の合成>
攪拌装置を備えた容量1Lのオートクレーブ内に、上記で得られたバイオマス由来の4-ビニルグアイアコール27.75g(1.8mol)、バイオマス由来のアジピン酸(INVISTA社製)15.00g(1.0mol)、N-メチルピロリドン(NMP)400ml、カップリング剤としての塩酸1-エチル-3-(3-ジメチルアミノプロピル)カルボジイミド(WSC)49g、及び助触媒としてのジメチルアミノピリジン(DMAP)1.25gを入れて混合物を得た。次いで、得られた混合物を室温(23℃)で17時間反応させて、式(I-1)で表される多官能化合物を含む粗生成物を得た。
得られた粗生成物をエタノールを用いてスラリー洗浄し、式(I-1)で表される多官能化合物を得た。
The resulting crude product was washed with ethanol to give a polyfunctional compound represented by formula (I-1).
得られた式(I-1)で表される多官能化合物について、1H-NMR測定及び13C-NMR測定を実施した。結果を以下に示す。
1H-NMR(500MHz,CDCl3,TMS)δ[ppm]=6.99-6.98(m,6H),6.68(dd,2H,J=10.5Hz,17.75Hz),5.69(dd,2H,J=0.5Hz,17.75Hz),5.24(dd,2H,J=0.5Hz,11Hz),3.84(s,6H),2.66-2.63(m,4H),2.16-1.92(m,4H)
13C-NMR(500MHz,CDCl3,TMS)δ[ppm]=171.42,151.09,139.44,136.61,136.31,122.75,118.95,114.09,109.82,55.79,33.67,24.37
The resulting polyfunctional compound represented by formula (I-1) was subjected to 1 H-NMR measurement and 13 C-NMR measurement, and the results are shown below.
1 H-NMR (500MHz, CDCl 3 , TMS) δ [ppm] = 6.99-6.98 (m, 6H), 6.68 (dd, 2H, J = 10.5Hz, 17.75Hz), 5.69 (dd, 2H, J = 0.5Hz, 17.75Hz), 5.2 4 (dd, 2H, J=0.5Hz, 11Hz), 3.84 (s, 6H), 2.66-2.63 (m, 4H), 2.16-1.92 (m, 4H)
13C -NMR (500MHz, CDCl 3 , TMS) δ [ppm] = 171.42, 151.09, 139.44, 136.61, 136.31, 122.75, 118.95, 114.09, 109.82, 55.79, 33.67, 24.37
また、得られた式(I-1)で表される多官能化合物について、HPLCによって純度を測定した。その結果、純度は98.6質量%であった。 The purity of the resulting polyfunctional compound represented by formula (I-1) was measured by HPLC. As a result, the purity was 98.6% by mass.
また、得られた式(I-1)で表される多官能化合物について、融点の測定及び溶解性の評価を行った。結果を表1に示す。なお、式(I-1)で表される多官能化合物は、バイオマス由来成分同士の反応物であるため、バイオマス度は100%である。 The resulting polyfunctional compound represented by formula (I-1) was subjected to melting point measurement and solubility evaluation. The results are shown in Table 1. Note that since the polyfunctional compound represented by formula (I-1) is a reaction product between biomass-derived components, the biomass content is 100%.
(実施例2)
<式(I-2)で表される多官能化合物の合成>
<Synthesis of polyfunctional compound represented by formula (I-2)>
反応に用いる混合物として、上記で得られたバイオマス由来の4-ビニルグアイアコール34.34g(1.8mol)、バイオマス由来のコハク酸(BASF社製)15.00g(1.0mol)、N-メチルピロリドン(NMP)400ml、カップリング剤としての塩酸1-エチル-3-(3-ジメチルアミノプロピル)カルボジイミド(WSC)61g、及び助触媒としてのジメチルアミノピリジン(DMAP)1.55gを混合したものを用いて、実施例1と同様の操作を行い、式(I-2)で表される多官能化合物を含む粗生成物を得た。
得られた粗生成物をエタノールを用いてスラリー洗浄し、更に、酢酸エチルを用いて再結晶を行って精製し、式(I-2)で表される多官能化合物を得た。
The resulting crude product was washed with ethanol as a slurry, and further purified by recrystallization with ethyl acetate to obtain a polyfunctional compound represented by formula (I-2).
得られた式(I-2)で表される多官能化合物について、1H-NMR測定及び13C-NMR測定を実施した。結果を以下に示す。
1H-NMR(500MHz,CDCl3,TMS)δ[ppm]=7.01-6.98(m,6H),6.68(dd,2H,J=11Hz,17.75Hz),5.69(dd,2H,J=0.5Hz,17.5Hz),5.25(dd,2H,J=5.75Hz,10.5Hz),3.83(s,6H),3.04(s,4H)
13C-NMR(500MHz,CDCl3,TMS)δ[ppm]=170.23,151.01,139.31,136.67,136.24,122.75,118.90,114.11,109.83,55.82,29.06
The resulting polyfunctional compound represented by formula (I-2) was subjected to 1 H-NMR measurement and 13 C-NMR measurement, and the results are shown below.
1H -NMR (500MHz, CDCl 3 , TMS) δ [ppm] = 7.01-6.98 (m, 6H), 6.68 (dd, 2H, J = 11Hz, 17.75Hz), 5.69 (dd, 2H, J = 0.5Hz, 17.5Hz), 5.25 (d d, 2H, J=5.75Hz, 10.5Hz), 3.83 (s, 6H), 3.04 (s, 4H)
13C -NMR (500MHz, CDCl 3 , TMS) δ [ppm] = 170.23, 151.01, 139.31, 136.67, 136.24, 122.75, 118.90, 114.11, 109.83, 55.82, 29.06
また、得られた式(I-2)で表される多官能化合物について、HPLCによって純度を測定した。その結果、純度は99.8質量%であった。 The purity of the resulting polyfunctional compound represented by formula (I-2) was measured by HPLC. As a result, the purity was 99.8% by mass.
また、得られた式(I-2)で表される多官能化合物について、融点の測定及び溶解性の評価を行った。結果を表1に示す。なお、式(I-2)で表される多官能化合物は、バイオマス由来成分同士の反応物であるため、バイオマス度は100%である。 The resulting polyfunctional compound represented by formula (I-2) was subjected to melting point measurement and solubility evaluation. The results are shown in Table 1. Note that since the polyfunctional compound represented by formula (I-2) is a reaction product between biomass-derived components, the biomass content is 100%.
また、得られた式(I-2)で表される多官能化合物を用いて、重合性、タック性、及び硬化膜の外観を評価した。結果を表1に示す。
なお、得られた多官能化合物同士の重合を防ぐために、酸化防止剤が500ppmとなるように、酸化防止剤としての2,6-ジ-t-ブチル-4-クレゾール(アンテージBHT、川口化学工業株式会社製)と、多官能化合物とを混合した。
The obtained polyfunctional compound represented by formula (I-2) was used to evaluate the polymerizability, tackiness, and appearance of the cured film. The results are shown in Table 1.
In order to prevent polymerization of the resulting polyfunctional compounds with each other, the polyfunctional compounds were mixed with 2,6-di-t-butyl-4-cresol (Antage BHT, manufactured by Kawaguchi Chemical Industry Co., Ltd.) as an antioxidant so that the antioxidant concentration was 500 ppm.
(実施例3)
<式(I-3)で表される多官能化合物の合成>
<Synthesis of polyfunctional compound represented by formula (I-3)>
反応に用いる混合物として、上記で得られたバイオマス由来の4-ビニルグアイアコール20.05g(1.8mol)、バイオマス由来のセバシン酸(伊藤製油社製)15.00g(1.0mol)、N-メチルピロリドン(NMP)400ml、カップリング剤としての塩酸1-エチル-3-(3-ジメチルアミノプロピル)カルボジイミド(WSC)36g、及び助触媒としてのジメチルアミノピリジン(DMAP)0.91gを混合したものを用いたこと以外は、実施例2と同様にして各種操作を行い、式(I-3)で表される多官能化合物を得た。
得られた式(I-3)で表される多官能化合物について、1H-NMR測定及び13C-NMR測定を実施した。結果を以下に示す。
1H-NMR(500MHz,CDCl3,TMS)δ[ppm]=6.99-6.97(m,6H),6.68(dd,2H,J=11Hz,17.75Hz),5.69(dd,2H,J=1Hz,17.5Hz),5.24(dd,2H,J=0.5Hz,11Hz),3.84(s,6H),2.59-2.56(m,4H),1.79-1.74(m,4H),1.46-1.38(m,8H)
13C-NMR(500MHz,CDCl3,TMS)δ[ppm]=171.88,151.12,139.51,136.53,136.33,122.80,118.96,114.03,109.85,55.83,34.04,29.15,29.01,25.02
The resulting polyfunctional compound represented by formula (I-3) was subjected to 1 H-NMR measurement and 13 C-NMR measurement, and the results are shown below.
1H -NMR (500MHz, CDCl 3 , TMS) δ [ppm] = 6.99-6.97 (m, 6H), 6.68 (dd, 2H, J = 11Hz, 17.75Hz), 5.69 (dd, 2H, J = 1Hz, 17.5Hz), 5.24 (dd, 2H, J=0.5Hz, 11Hz), 3.84 (s, 6H), 2.59-2.56 (m, 4H), 1.79-1.74 (m, 4H), 1.46-1.38 (m, 8H)
13C -NMR (500MHz, CDCl 3 , TMS) δ [ppm] = 171.88, 151.12, 139.51, 136.53, 136.33, 122.80, 118.96, 114.03, 109.85, 55.83, 34.04, 29.15, 29.0 1,25.02
また、得られた式(I-3)で表される多官能化合物について、HPLCによって純度を測定した。その結果、純度は99.7質量%であった。 The purity of the resulting polyfunctional compound represented by formula (I-3) was measured by HPLC. As a result, the purity was 99.7% by mass.
また、得られた式(I-3)で表される多官能化合物について、融点の測定及び溶解性の評価を行った。結果を表1に示す。なお、式(I-3)で表される多官能化合物は、バイオマス由来成分同士の反応物であるため、バイオマス度は100%である。 The resulting polyfunctional compound represented by formula (I-3) was subjected to melting point measurement and solubility evaluation. The results are shown in Table 1. Note that since the polyfunctional compound represented by formula (I-3) is a reaction product between biomass-derived components, the biomass content is 100%.
(実施例4)
<4-ビニルフェノールの合成>
<Synthesis of 4-vinylphenol>
攪拌装置を備えた容量1Lのオートクレーブ内に、バイオマス由来のp-クマル酸(メルク社製)100g(1.0mol)、トリエチルアミン(Et3N)184.9g(1.0mol)、及びN,N-ジメチルホルムアミド(DMF)500mlを入れて混合物を得た。次いで、得られた混合物を還流下で6時間反応させて、バイオマス由来の4-ビニルフェノールを含む粗生成物を得た。
得られた粗生成物を酢酸エチルを用いて抽出した。そして、抽出物を、酢酸エチルとヘキサンとの混合溶媒を用いてカラムクロマトグラフィーによって精製し、バイオマス由来の4-ビニルフェノールを得た。
The resulting crude product was extracted with ethyl acetate, and the extract was purified by column chromatography using a mixed solvent of ethyl acetate and hexane to obtain biomass-derived 4-vinylphenol.
得られた4-ビニルフェノールについて、1H-NMR測定を実施した。結果を以下に示す。
1H-NMR(500MHz,CDCl3,TMS)δ[ppm]=9.09(s,1H),7.05-6.74(m,3H),6.61(dd,1H,J=11Hz,17.5Hz),5.64(dd,1H,J=1Hz,17.75Hz),5.07(dd,1H,J=1Hz,11Hz),4.01(s,3H)
The obtained 4-vinylphenol was subjected to 1 H-NMR measurement, the results of which are shown below.
1H -NMR (500MHz, CDCl 3 , TMS) δ [ppm] = 9.09 (s, 1H), 7.05-6.74 (m, 3H), 6.61 (dd, 1H, J = 11Hz, 17.5Hz), 5.64 (dd, 1H, J = 1Hz, 17.75H z), 5.07 (dd, 1H, J=1Hz, 11Hz), 4.01 (s, 3H)
<式(I-4)で表される多官能化合物の合成>
反応に用いる混合物として、上記で得られたバイオマス由来の4-ビニルフェノール18.31g(1.8mol)、バイオマス由来のコハク酸(BASF社製)10.00g(1.0mol)、N-メチルピロリドン(NMP)200ml、カップリング剤としての塩酸1-エチル-3-(3-ジメチルアミノプロピル)カルボジイミド(WSC)41g、及び助触媒としてのジメチルアミノピリジン(DMAP)1.03gを混合したものを用いたこと以外は、実施例2と同様にして各種操作を行い、式(I-4)で表される多官能化合物を得た。
得られた式(I-4)で表される多官能化合物について、1H-NMR測定及び13C-NMR測定を実施した。結果を以下に示す。
1H-NMR(500MHz,CDCl3,TMS)δ[ppm]=7.42-7.39(m,4H),7.07-7.04(m,4H),6.69(dd,2H,J=10.5Hz,17.5Hz),5.70(dd,2H,J=0.5Hz,17.5Hz),5.24(dd,2H,J=0.5Hz,11Hz),2.99(s,4H)
13C-NMR(500MHz,CDCl3,TMS)δ[ppm]=170.73,150.06,135.82,135.47,127.19,121.53,114.10,29.26
The resulting polyfunctional compound represented by formula (I-4) was subjected to 1 H-NMR measurement and 13 C-NMR measurement, and the results are shown below.
1 H-NMR (500MHz, CDCl 3 , TMS) δ [ppm] = 7.42-7.39 (m, 4H), 7.07-7.04 (m, 4H), 6.69 (dd, 2H, J = 10.5Hz, 17.5Hz), 5.70 (dd, 2H, J = 0.5Hz) , 17.5Hz), 5.24 (dd, 2H, J=0.5Hz, 11Hz), 2.99 (s, 4H)
13C -NMR (500MHz, CDCl 3 , TMS) δ [ppm] = 170.73, 150.06, 135.82, 135.47, 127.19, 121.53, 114.10, 29.26
また、得られた式(I-4)で表される多官能化合物について、HPLCによって純度を測定した。その結果、純度は99.01質量%であった。 The purity of the resulting polyfunctional compound represented by formula (I-4) was measured by HPLC. As a result, the purity was 99.01% by mass.
また、得られた式(I-4)で表される多官能化合物について、融点の測定及び溶解性の評価を行った。結果を表1に示す。なお、式(I-4)で表される多官能化合物は、バイオマス由来成分同士の反応物であるため、バイオマス度は100%である。 The resulting polyfunctional compound represented by formula (I-4) was subjected to melting point measurement and solubility evaluation. The results are shown in Table 1. Note that since the polyfunctional compound represented by formula (I-4) is a reaction product between biomass-derived components, the biomass content is 100%.
(比較例1)
<式(I-5)で表される多官能化合物の合成>
<Synthesis of polyfunctional compound represented by formula (I-5)>
反応に用いる混合物として、上記で得られたバイオマス由来の4-ビニルグアイアコール17.32g(1.8mol)、バイオマス由来の2,5-フランジカルボン酸(GS Biotech社製)10.00g(1.0mol)、N-メチルピロリドン(NMP)200ml、カップリング剤としての塩酸1-エチル-3-(3-ジメチルアミノプロピル)カルボジイミド(WSC)37g、及び助触媒としてのジメチルアミノピリジン(DMAP)0.78gを混合したものを用いたこと以外は、実施例1と同様にして各種操作を行い、式(I-5)で表される多官能化合物を得た。
得られた式(I-5)で表される多官能化合物について、1H-NMR測定及び13C-NMR測定を実施した。結果を以下に示す。
1H-NMR(500MHz,CDCl3,TMS)δ[ppm]=7.47(s,2H),7.12-7.02(m,6H),6.70(dd,2H,J=11Hz,17.75Hz),5.73(dd,2H,J=0.5Hz,17.5Hz),5.28(d,2H,J=11Hz),3.86(s,6H)
13C-NMR(500MHz,CDCl3,TMS)δ[ppm]=178.88,155.75,151.07,146.57,138.55,137.19,136.20,122.68,119.95,118.99,114.47,110.02,55.9,49.44,30.70,29.60,17.67
The resulting polyfunctional compound represented by formula (I-5) was subjected to 1 H-NMR measurement and 13 C-NMR measurement, and the results are shown below.
1H -NMR (500MHz, CDCl 3 , TMS) δ [ppm] = 7.47 (s, 2H), 7.12-7.02 (m, 6H), 6.70 (dd, 2H, J = 11Hz, 17.75Hz), 5.73 (dd, 2H, J = 0.5Hz, 17.5H z), 5.28 (d, 2H, J=11Hz), 3.86 (s, 6H)
13C -NMR (500MHz, CDCl 3 , TMS) δ [ppm] = 178.88, 155.75, 151.07, 146.57, 138.55, 137.19, 136.20, 122.68, 119.95, 118.99, 114.47, 110.02 ,55.9,49.44,30.70,29.60,17.67
また、得られた式(I-5)で表される多官能化合物について、HPLCによって純度を測定した。その結果、純度は98.8質量%であった。 The purity of the resulting polyfunctional compound represented by formula (I-5) was measured by HPLC. As a result, the purity was 98.8% by mass.
また、得られた式(I-5)で表される多官能化合物について、融点の測定及び溶解性の評価を行った。結果を表1に示す。なお、式(I-5)で表される多官能化合物は、バイオマス由来成分同士の反応物であるため、バイオマス度は100%である。 The resulting polyfunctional compound represented by formula (I-5) was subjected to melting point measurement and solubility evaluation. The results are shown in Table 1. Note that since the polyfunctional compound represented by formula (I-5) is a reaction product between biomass-derived components, the biomass content is 100%.
表1からも明らかな通り、実施例1~4の多官能化合物は少なくとも1種の有機溶剤に溶解するため、有機溶剤への溶解性に優れることが分かる。 As is clear from Table 1, the polyfunctional compounds of Examples 1 to 4 are soluble in at least one organic solvent, and therefore have excellent solubility in organic solvents.
本発明によれば、有機溶剤への溶解性に優れる多官能化合物、及びその製造方法を提供できる。
また、本発明によれば、上記多官能化合物を含む重合性組成物を提供できる。
また、本発明によれば、上記重合性組成物の硬化物を提供できる。
According to the present invention, it is possible to provide a polyfunctional compound having excellent solubility in organic solvents and a method for producing the same.
Furthermore, according to the present invention, there is provided a polymerizable composition containing the above polyfunctional compound.
Furthermore, according to the present invention, a cured product of the above polymerizable composition can be provided.
Claims (12)
CH2=CH-(R1)l-R2-(R3)m-O-CO-R4-CO-O-(R5)n-R6-(R7)o-CH=CH2 (I)
[式(I)中、
R1、R3、R5及びR7は、それぞれ独立して、置換基を有していてもよい炭化水素基であり、
R2は、置換基を有していてもよい芳香環基であり、
R6は、有機基であり、
R4は、置換基を有していてもよい炭素数2以上22以下の炭化水素基であり、
l~oは、それぞれ独立して、0又は1である。]
で表される、多官能化合物。 The following formula (I):
CH 2 =CH-(R 1 ) l -R 2 -(R 3 ) m -O-CO-R 4 -CO-O-(R 5 ) n -R 6 -(R 7 ) o -CH=CH 2 (I)
[In formula (I),
R 1 , R 3 , R 5 and R 7 each independently represent a hydrocarbon group which may have a substituent;
R2 is an aromatic ring group which may have a substituent;
R6 is an organic group;
R4 is a hydrocarbon group having 2 to 22 carbon atoms which may have a substituent;
l to o each independently represent 0 or 1.
A polyfunctional compound represented by the formula:
前記式(I)中のl~oが0である、請求項1~4の何れかに記載の多官能化合物。 R 6 in the formula (I) is an aromatic ring group which may have a substituent,
The polyfunctional compound according to any one of claims 1 to 4, wherein l to o in the formula (I) are 0.
下記式(II):
HO-CO-R4-CO-OH (II)
[式(II)中、R4は、式(I)中のR4と同じである。]
で表されるジカルボン酸と、
ヒドロキシル基含有ビニル化合物と、を反応させてなる、多官能化合物の製造方法。 A method for producing the polyfunctional compound according to any one of claims 1 to 8, comprising the steps of:
The following formula (II):
HO-CO-R 4 -CO-OH (II)
[In formula (II), R 4 is the same as R 4 in formula (I)]
and a dicarboxylic acid represented by the formula:
A method for producing a polyfunctional compound by reacting a hydroxyl group-containing vinyl compound with
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| JP2001042541A (en) * | 1999-07-27 | 2001-02-16 | Fuji Photo Film Co Ltd | Photosensitive or heat-sensitive image forming material |
| JP2016538400A (en) * | 2013-11-29 | 2016-12-08 | アシムケム ラボラトリーズ (ティアンジン) カンパニー リミテッド | Polymer containing carboxyl group, production method and use thereof, supported metal catalyst and method for producing penem antibiotic intermediate |
| WO2019220996A1 (en) * | 2018-05-15 | 2019-11-21 | Dic株式会社 | Acid group-containing (meth) acrylate resin composition, curable resin composition, cured product, insulating material, resin material for solder resist, and resist member |
| JP2022070656A (en) * | 2020-10-27 | 2022-05-13 | 味の素株式会社 | Resin composition for encapsulation |
| WO2022202703A1 (en) * | 2021-03-23 | 2022-09-29 | 味の素株式会社 | Diester compound |
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| JP2001042541A (en) * | 1999-07-27 | 2001-02-16 | Fuji Photo Film Co Ltd | Photosensitive or heat-sensitive image forming material |
| JP2016538400A (en) * | 2013-11-29 | 2016-12-08 | アシムケム ラボラトリーズ (ティアンジン) カンパニー リミテッド | Polymer containing carboxyl group, production method and use thereof, supported metal catalyst and method for producing penem antibiotic intermediate |
| WO2019220996A1 (en) * | 2018-05-15 | 2019-11-21 | Dic株式会社 | Acid group-containing (meth) acrylate resin composition, curable resin composition, cured product, insulating material, resin material for solder resist, and resist member |
| JP2022070656A (en) * | 2020-10-27 | 2022-05-13 | 味の素株式会社 | Resin composition for encapsulation |
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