WO2024160360A1 - A steam turbine, a power plant and a small modular reactor comprising the turbine and a method of manufacturing or servicing of said turbine - Google Patents
A steam turbine, a power plant and a small modular reactor comprising the turbine and a method of manufacturing or servicing of said turbine Download PDFInfo
- Publication number
- WO2024160360A1 WO2024160360A1 PCT/EP2023/052342 EP2023052342W WO2024160360A1 WO 2024160360 A1 WO2024160360 A1 WO 2024160360A1 EP 2023052342 W EP2023052342 W EP 2023052342W WO 2024160360 A1 WO2024160360 A1 WO 2024160360A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- steam turbine
- blade
- chord length
- reaction
- stage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D9/00—Stators
- F01D9/02—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
- F01D9/04—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/141—Shape, i.e. outer, aerodynamic form
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/141—Shape, i.e. outer, aerodynamic form
- F01D5/142—Shape, i.e. outer, aerodynamic form of the blades of successive rotor or stator blade-rows
Definitions
- the invention relates to a steam turbine and, more specifically, to a steam turbine for application in power plants.
- Said steam turbine includes a reaction blade stage that increases efficiency of the steam turbine by addressing droplet behaviour.
- aspects of the invention include manufacturing and servicing of steam turbines, as well as power plants and small modular reactors including said steam turbine. Background Achieving higher efficiency of steam turbines is a long-lasting aim of all manufacturers, upgrade providers and users of steam turbines.
- An improved efficiency of the invention is achieved by a specific and surprising change of the deposition and size of water droplets within the steam turbine, which increases the efficiency according to the invention.
- the invention limits the interaction between the moving blades and water droplets such that smaller efficiency losses are observed on the moving blades. Due to the smaller losses, the efficiency is higher for steam turbines according to the invention when compared to steam turbines not including the invention.
- the way how the interaction is modulated by the invention decreases degradation of the steam turbine originating from droplets and film formation on blades of the steam turbine.
- a steam turbine including at least one steam turbine section is provided.
- the steam turbine section can be selected from a group including a high-pressure section, a medium-pressure section, and a low- pressure section.
- the medium-pressure section is also known as an intermediate- pressure section. Parameters of said sections are known in the field of steam turbines and thus no further details are needed here.
- Embodiments of the invention include combinations of any, some or all of high-pressure, medium-pressure and low-pressure sections in the steam turbine according to the invention.
- Said at least one steam turbine section comprises a plurality of blade stages and each blade stage includes a row of fixed blades and an adjacent row of moving blades that is downstream of the row of fixed blades.
- the term “downstream” refers to a general flow of steam and thus steam flows from the row of fixed blades to said row of moving blades.
- stage stage (herein also referred to as “blade stage”) has also an established meaning within the field of steam turbine engineering and, hence, does not require further explanations.
- fixed blades and “moving blades”.
- At least one blade stage of the plurality of blade stages is located on or after the Wilson point of the steam turbine.
- the Wilson point is the point of the primary onset of spontaneous condensation along a path of steam within a steam turbine.
- Wilson point on and after the location of the Wilson point in the steam turbine we observe droplet formation within the steam turbine (wet steam).
- the path of steam includes trajectories of individual water particles (droplets) as they travel through the turbine.
- the Wilson point is a known term by the skilled person and the location of the Wilson point can be determined by using numerical methods or through measurements for a given design of a steam turbine. Also, the Wilson point locations can be selected by a specific design of a steam turbine.
- the purpose of location on and / or after the Wilson point is that the invention affects droplets and droplets are observed on and after the Wilson point location within the steam turbine. At the same time, there is nothing that prohibits from placing said at least one blade stage according to the invention before the location of the Wilson.
- Said at least one blade stage is a reaction blade stage that has a ratio of a fixed blades profile chord length to a moving blades profile chord length from 1.5 to 2.5.
- profile chord length is well-known and describes the length (or a distance) between the leading edge of an airfoil profile and the trailing edge. It should be noted that the profile chord length can be selected for each blade individually. Typical practice is to have a single (identical or similar) profile chord length for all blades, i.e., for the fixed blades and for the moving blades. In the known designs, droplets are deposited and form a film both on the fixed blades and the moving blades.
- the moving blades centrifuge the droplets (or the film created by the droplets) such that the droplets/film are removed from the flow, for example, by depositing on a steam turbine casing.
- One explanation of increased efficiency by the invention is that the profile chord length according to the invention together with reaction technology, among others, affect this deposition by decreasing deposition of droplets on the fixed blade.
- the decrease of film on the fixed blade leads to a decrease in large droplets detaching from the fixed blade and subsequently hitting and slowing down the moving blade.
- Tests of the invention revealed that although certain losses (e.g., aerodynamic) are increased, the blade braking losses are decreased greatly and as a result the efficiency of the steam turbine according to the invention is higher than for a steam turbine with a standard reaction blade layout.
- stage degree of reaction is a parameter known to the skilled person and used in the field of steam turbine engineering. It relates to angles at which steam is leaving the fixed blades and the moving blades. Irrespectively of the way how you define the stage reaction, it defines a certain design of a blade stage and thus describes configuration of blades in the steam turbine.
- Said steam turbine section according to the invention can be selected from a high- pressure section, a medium-pressure section or a low-pressure section. Since the invention can be realized in all types of sections of steam turbines, the invention is versatile. In further embodiments, the steam turbine can include various numbers and types of sections. In one embodiment, the steam turbine can include two said steam turbine sections with one high-pressure section and one low-pressure section.
- the steam turbine includes three said steam turbine sections: a high- pressure section, a medium-pressure section, and a low-pressure section.
- a high- pressure section a high- pressure section
- a medium-pressure section a low-pressure section.
- all known configurations of steam turbines can be realized with the invention.
- Universality of the invention is one of its advantages.
- a combination of sections including the invention can further increase the efficiency of the steam turbine.
- the increase of efficiency can include synergetic effects. This is because the invention affects the size of droplets which are travelling through all sections of steam turbine.
- prevention from degradation is not a linear combination of sections according to the invention but a synergistic combination of effects provided by the invention.
- a small modular reactor including the steam turbine according to embodiments of the invention is another aspect of the invention.
- the power plant can include a fossil power plant, a combined cycle power plant, a renewable energy power plant, a waste-to-energy power plant, and a nuclear power plant.
- the steam turbine of the embodiments of the invention can be realized as an industrial steam turbine.
- the steam turbine can be used as an upgrade to an existing fleet of fossil power plants or as part of any remaining endeavours to build new fossil power plants. Higher efficiency for fossil power plants means that less coal is needed to produce the same amount of energy.
- a steam turbine according to the embodiments of the invention decreases the environmental impact of any fossil power plant.
- the steam turbine according to the embodiments of the invention can be used in a cycle with a gas turbine, i.e., at a combined cycle power plant. Similar benefits are for the combined cycle power plant as for the fossil power plant.
- the renewable energy power plant can include a steam turbine according to the invention. As the result, said power plants are able to reach the efficiency expected to meet its power producing expectations. Higher efficiency of the renewable energy power plant will allow it to maximize the usage of, for example, the time when the sun operates.
- Embodiments of the invention will allow nuclear power plants to maximize the usage of their nuclear sources.
- the invention can be used on the largest in the world steam turbines such as half-speed units, e.g., implementing Arabelle product line steam turbines.
- Increasing the efficiency of already existing fleet of nuclear power plants is beneficial for any power plant owner as it allows to obtain higher energy production without the need to build additional nuclear power plants or without the need to largely modify nuclear power plants.
- This allows to significantly lower the time that is needed to produce more energy from nuclear power plants, as a typical way to increase power production includes building new power plants or adding new units to existing ones and that takes years to be completed. All types of power plants will benefit from sustaining stable energy production provided by steam turbines according to embodiments of the invention.
- Another aspect of the invention relates to a use of a steam turbine of the embodiments of the invention for increasing power production of a power plant.
- Said power plant can be any known or new-build power plant.
- the power plant can be a fossil power plant, a combined cycle power plant, a renewable energy power plant or a nuclear power plant. It is noted that increase of efficiency, even at the level of up to a few percent by the embodiments of the invention (from 0.1%, 0.2%, 0.3%, 0.4%, up to and including 0.5% or more for the most efficient embodiments of the invention) is translated to a significant increase in power production by a power plant. A typical increase would be 0.5% and higher values are expected for higher steam wetness.
- the steam turbine comprises a plurality of blade stages, wherein said at least one steam turbine section comprises at least one blade stage, each blade stage includes a row of fixed blades and an adjacent row of moving blades that is downstream of the row of fixed blades.
- the method of manufacturing includes providing at least one blade stage of the plurality of blade stages located on or after the Wilson point of the steam turbine with a ratio of a fixed blades profile chord length to a moving blades profile chord length from 1.5 to 2.5, and wherein said at least one blade stage is a reaction blade stage.
- An embodiment of this method includes providing all blade stages of the plurality of blade stages located on and after the Wilson point of the steam turbine with a ratio of a fixed blades profile chord length to a moving blades profile chord length from 1.5 to 2.5 and wherein said all blade stages are reaction blade stages.
- the technological challenge of servicing of the moving blades transfers to the time that is needed for servicing of the rotor blades and to the impact thereof on the time of an outage.
- the outage causes lack of energy production for a power plant that includes a steam turbine under service. Therefore, the longer servicing of the steam turbine takes time, the longer the outage lasts.
- the invention by affecting only the fixed blades allows to increase efficiency faster when compared to servicing involving replacement of moving blades or both moving and fixed blades. It will be appreciated that the use of the terms “first” and “second”, and the like, in this patent specification is merely intended to help distinguish between similar features, and is not intended to indicate the relative importance of one feature over another feature, unless otherwise specified.
- Fig.1 shows conventional reaction blade stages of a steam turbine
- Fig.2 shows reaction blade stages of a steam turbine according to an embodiment of the invention
- Fig. 3 (a) shows droplet distribution and size for a blade stage of a typical steam turbine
- Fig. 3 (b) shows a droplet distribution and size for a blade stage of a steam turbine according to an embodiment of the invention
- Fig. 4 shows a comparison of deposition of droplets on the fixed blades between a typical design of a steam turbine and a steam turbine according to the invention
- Fig. 1 shows conventional reaction blade stages of a steam turbine
- Fig.2 shows reaction blade stages of a steam turbine according to an embodiment of the invention
- Fig. 3 (a) shows droplet distribution and size for a blade stage of a typical steam turbine
- Fig. 3 (b) shows a droplet distribution and size for a blade stage of a steam turbine according to an embodiment of the invention
- Fig. 4 shows a comparison of deposition of droplets on the fixed blade
- FIG. 5 shows a comparison of deposition of droplets on the moving blades between a typical design of a steam turbine and a steam turbine according to the invention
- Fig. 6 shows a comparison of losses between a typical design of a steam turbine and a steam turbine according to an embodiment of the invention.
- the steam turbine comprises a plurality of reaction blade stages.
- Each reaction blade stage comprises a row of fixed blades and an adjacent row of moving blades that is downstream of the row of fixed blades.
- Said row of fixed blades can be included in a stator or in a casing for steam turbine.
- the adjacent row of moving blades is included in a rotor.
- a ratio R chord of a fixed blades profile chord length s fixed blade to a moving blades profile chord length smoving blade is defined by Equation 1.
- the fixed blades and the moving blades may be in the range of 20mm and 400mm
- blade stagger angles of the fixed blades and the moving blades may be in the range of 45° and 65°
- aspect ratios of the fixed blades and the rotor blades may be in the range of 1 and 7.
- An aspect ratio of the fixed blades is a ratio of a blade height h fixed blade and a blade profile chord length s fixed blade of the fixed blades.
- An aspect ratio of the rotor is a ratio of a blade height hmoving blade and a blade profile chord length smoving blade of the rotor.
- the moving blades 32 of the rotor tend to centrifuge the resulting water film due to deposition of steam droplets on the moving blades 32, and this film is removed at the casing of the steam turbine.
- Large water droplets transported from the fixed blades 30 to the moving blades 32 have a detrimental effect on the rotation of the moving blades 32 by increasing braking losses in the rotor.
- the inventors have found that a steam turbine with reduced loss is achieved by setting the value of Rchord for a reaction blade stage in the range of 1.5 and 2.5. Preferably, this value of Rchord is applied for all reaction blade stages.
- Fig. 3 shows droplet deposition in (a) a conventional reaction blade stage and (b) a reaction blade stage of the invention.
- the flow paths of the droplets are graphically shown as flow lines, each of which extends through a number of spaced apart circles. It can be seen from the flow lines in Fig. 3 that the amount of droplet deposition on the fixed blades of the reaction blade stage of the invention are reduced in comparison to the amount of droplet deposition on the fixed blades of the conventional reaction blade stage.
- Fig. 4 and Fig. 5 are comparing the results obtained for six blades stages of a steam turbine.
- Fig. 4 compares the relative amounts of droplet deposition on the fixed blades of the stator for the conventional reaction blade stage and the reaction blade stage of the invention.
- the left hand side of the graph compares the amount 34 of small droplet (e.g., size of 2*10 -6 m) deposition for the conventional reaction blade stage against the amount 36 of small droplet deposition for the reaction blade stage of the invention. The values are changing from about 20% to 15%.
- the right hand side of the graph compares the amount 38 of large droplet (e.g., size of 1*10 -5 m) deposition for the conventional reaction blade stage against the amount 40 of large droplet deposition for the reaction blade stage of the invention. The values are changing from about 97% to 70%.
- the average size of the large droplets is approximately an order of magnitude larger than the average size of the small droplets.
- Fig.4 compares the relative amounts of droplet deposition on the moving blades of the rotor for the conventional reaction blade stage and the reaction blade stage of the invention.
- the size of small and big droplets is the same as for the embodiment of Fig. 4, respectively.
- the left hand side of the graph compares the amount 42 of small droplet deposition for the conventional reaction blade stage against the amount 44 of small droplet deposition for the reaction blade stage of the invention. The values are changing from about 9% to 13%.
- the right hand side of the graph compares the amount 46 of large droplet deposition for the conventional reaction blade stage against the amount 48 of large droplet deposition for the reaction blade stage of the invention.
- the values are changing from about 40% to 53%. It can be seen from Fig. 5 that increase in small droplet and large droplet deposition on the moving blades is observed for the reaction blade stage of the invention in comparison to the conventional reaction blade stage. This increase in deposition increases the amount of film centrifuged to the outer flow path region, where it can be removed by water extraction features. This reduces the steam wetness content and reduces losses in the stages downstream, further increasing turbine efficiency. Fig.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
Description
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/EP2023/052342 WO2024160360A1 (en) | 2023-01-31 | 2023-01-31 | A steam turbine, a power plant and a small modular reactor comprising the turbine and a method of manufacturing or servicing of said turbine |
| EP23702802.2A EP4630656A1 (en) | 2023-01-31 | 2023-01-31 | A steam turbine, a power plant and a small modular reactor comprising the turbine and a method of manufacturing or servicing of said turbine |
| TW113102536A TW202432945A (en) | 2023-01-31 | 2024-01-23 | A steam turbine, a power plant and a small modular reactor comprising the turbine and a method of manufacturing or servicing of said turbine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/EP2023/052342 WO2024160360A1 (en) | 2023-01-31 | 2023-01-31 | A steam turbine, a power plant and a small modular reactor comprising the turbine and a method of manufacturing or servicing of said turbine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024160360A1 true WO2024160360A1 (en) | 2024-08-08 |
Family
ID=85157352
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2023/052342 Ceased WO2024160360A1 (en) | 2023-01-31 | 2023-01-31 | A steam turbine, a power plant and a small modular reactor comprising the turbine and a method of manufacturing or servicing of said turbine |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP4630656A1 (en) |
| TW (1) | TW202432945A (en) |
| WO (1) | WO2024160360A1 (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1200484A (en) * | 1958-06-26 | 1959-12-22 | Alsthom Cgee | Water drainage device in steam turbines |
| FR1476437A (en) * | 1966-04-20 | 1967-04-07 | Escher Wyss Sa Soc | Turbine stage with action |
| US3375665A (en) * | 1964-06-24 | 1968-04-02 | Georg Gyarmathy | Method and arrangement for utilizing steam power in steam power plants |
| JPS5977005A (en) * | 1982-10-26 | 1984-05-02 | Hitachi Ltd | Interstage structure of axial-flow turbine |
| JP5936992B2 (en) | 2012-11-06 | 2016-06-22 | 株式会社東芝 | Steam turbine |
-
2023
- 2023-01-31 EP EP23702802.2A patent/EP4630656A1/en active Pending
- 2023-01-31 WO PCT/EP2023/052342 patent/WO2024160360A1/en not_active Ceased
-
2024
- 2024-01-23 TW TW113102536A patent/TW202432945A/en unknown
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1200484A (en) * | 1958-06-26 | 1959-12-22 | Alsthom Cgee | Water drainage device in steam turbines |
| US3375665A (en) * | 1964-06-24 | 1968-04-02 | Georg Gyarmathy | Method and arrangement for utilizing steam power in steam power plants |
| FR1476437A (en) * | 1966-04-20 | 1967-04-07 | Escher Wyss Sa Soc | Turbine stage with action |
| JPS5977005A (en) * | 1982-10-26 | 1984-05-02 | Hitachi Ltd | Interstage structure of axial-flow turbine |
| JP5936992B2 (en) | 2012-11-06 | 2016-06-22 | 株式会社東芝 | Steam turbine |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202432945A (en) | 2024-08-16 |
| EP4630656A1 (en) | 2025-10-15 |
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