WO2024157560A1 - Zn-Al-Mg系めっき鋼板 - Google Patents
Zn-Al-Mg系めっき鋼板 Download PDFInfo
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- WO2024157560A1 WO2024157560A1 PCT/JP2023/039330 JP2023039330W WO2024157560A1 WO 2024157560 A1 WO2024157560 A1 WO 2024157560A1 JP 2023039330 W JP2023039330 W JP 2023039330W WO 2024157560 A1 WO2024157560 A1 WO 2024157560A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/013—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C18/00—Alloys based on zinc
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C18/00—Alloys based on zinc
- C22C18/04—Alloys based on zinc with aluminium as the next major constituent
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
- C23C2/29—Cooling or quenching
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- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
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- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/321—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/322—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only
- C23C28/3225—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only with at least one zinc-based layer
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
Definitions
- the present invention relates to Zn-Al-Mg plated steel sheets.
- hot-dip galvanized steel sheets have been used as rust-resistant steel sheets for automobiles because they have excellent sacrificial corrosion protection and good corrosion resistance.
- hot-dip galvanized steel sheets have a highly ductile coating layer made of pure zinc, so they exhibit remarkably excellent powdering properties during press processing.
- hot-dip galvanized steel sheets have the advantage that the shear strength of the coating layer/steel sheet interface is higher than that of alloyed hot-dip galvanized steel sheets, making it possible to use stronger adhesives. Furthermore, when hot-dip galvanized steel sheets are used as exterior panels, they also exhibit better chipping resistance than alloyed hot-dip galvanized steel sheets. Because of these excellent performance characteristics, hot-dip galvanized steel sheets are increasingly being used as automotive steel sheets every year.
- hot-dip galvanized steel sheets have the disadvantage that their weldability, especially their continuous weldability, is inferior to that of alloyed hot-dip galvanized steel sheets. Weldability depends on the coating weight, and is improved by reducing the coating weight, but this leads to a deterioration in corrosion resistance. Furthermore, hot-dip galvanized steel sheets are composed of a relatively soft Zn phase, which increases the coefficient of friction between the coating layer and the press die, resulting in inferior press formability to alloyed hot-dip galvanized steel sheets.
- Patent Document 1 and Patent Document 2 describe a Zn-Al-Mg-based plated steel sheet with excellent corrosion resistance that contains 2-19 mass% Al, 1-10 mass% Mg, and a trace amount of Si.
- Patent Document 3 describes a "zinc alloy plated steel sheet with excellent phosphate treatability and spot weldability" that contains Al and Mg.
- Patent Document 4 describes a "Mg, Al-containing hot-dip Zn plated steel sheet with excellent sliding properties.”
- Patent Document 1 and Patent Document 2 sufficient consideration is not given to spot weldability for use in automobile bodies, nor to the sliding properties that affect press formability.
- Patent Document 3 spot weldability is considered, but press formability is not considered.
- Patent Document 4 sliding properties are considered, but spot weldability is not considered.
- Steel sheets for automobiles need to simultaneously satisfy multiple required properties, but as described above, no consideration has been given to achieving a balance between corrosion resistance, sliding properties that affect press formability, and spot weldability.
- the present invention aims to provide a Zn-Al-Mg plated steel sheet that has excellent corrosion resistance while also achieving excellent sliding properties and spot weldability.
- the inventors have made the following findings after intensive research to solve the above problems. It is difficult to achieve good sliding properties and spot weldability simply by specifying the Al and Mg amounts in the plating layer in order to ensure high corrosion resistance. In addition, the thicker the oxide layer formed on the plating layer surface, the better the sliding properties are, but the worse the spot weldability is. For this reason, it has been difficult to achieve both sliding properties and spot weldability in the past.
- the inventors have found that by adopting a predetermined plating layer composition and optimizing the cooling conditions after hot-dip plating, it is possible to form an oxide layer predominantly on the eutectic structure on the plating layer surface, while almost no oxide layer is formed on the Zn phase single phase structure.
- the average thickness of the oxide layer can be ensured to be greater than or equal to a predetermined value even if the area ratio of the eutectic structure is suppressed. Therefore, excellent sliding properties can also be obtained.
- the gist of the present invention is as follows:
- the plating layer has a component composition containing, in mass%, Al: 0.5 to 10.0%, Mg: 0.5 to 10.0%, and the balance being Zn and unavoidable impurities;
- the surface of the plating layer has a Zn single phase structure and a eutectic structure, the eutectic structure includes a Zn-Mg intermetallic compound phase, and further includes one or more phases selected from a Zn phase, an Al phase, and an Al-Mg intermetallic compound phase; an area ratio A of the eutectic structure on the surface of the plating layer is less than 60%,
- the Zn-Al-Mg plated steel sheet characterized in that the average thickness B of the oxide layer on the surface of the plated layer is 10 nm or more and 50 nm or less.
- composition of the plating layer further contains, by mass%, 1% or less in total of one or more elements selected from Si, Fe, Pb, Ti, Ni, Cu, Co, Mn, Cr, Mo, V, Sr, B, Bi, Cd, Sn, and REM.
- the Zn-Al-Mg plated steel sheet of the present invention has excellent corrosion resistance while also achieving excellent sliding properties and spot weldability.
- FIG. 1 is a SEM image of the plating layer surface of Example No. 1.
- FIG. 1 is a schematic diagram of a corrosion test piece.
- FIG. 1 is a diagram showing cycle conditions for a corrosion test.
- FIG. 2 is a schematic front view showing a friction coefficient measuring device.
- FIG. 2 is a schematic perspective view showing the shape and dimensions of a bead.
- the Zn-Al-Mg plated steel sheet of the present invention comprises a steel sheet, a plating layer formed on at least one side of the steel sheet, and an oxide layer formed on the surface of the plating layer.
- the type of steel sheet may be a general hot-rolled steel sheet or cold-rolled steel sheet, such as extra-low carbon mild steel.
- the plating layer is a zinc alloy plating layer, and may be formed on one or both sides of the steel sheet.
- the Al concentration in the plating layer is set to 0.5 mass% or more, and preferably 1.0 mass% or more.
- the Al concentration in the plating layer is set to 10.0 mass% or less. If the Al concentration is 10.0 mass% or less, the primary crystal Al phase or Al-rich Al-Zn phase does not precipitate, and a plating structure having a Zn phase and a eutectic structure can be obtained.
- the Mg concentration in the plating layer is set to 0.5 mass% or more, and preferably 1.0 mass% or more.
- the Mg concentration in the plating layer is set to 10.0 mass% or less, and preferably 7.0 mass% or less.
- the Mg concentration is 7.0 mass% or less, it is preferable because the plating adhesion is not reduced.
- the plating layer may contain one or more elements selected from Si, Fe, Pb, Ti, Ni, Cu, Co, Mn, Cr, Mo, V, Sr, B, Bi, Cd, Sn, and rare earth metals (REMs) in a total amount of 1 mass% or less. If the total amount of these elements exceeds 1 mass%, there is a high possibility that the bath composition may become unstable, leading to operational problems or quality problems that impair the surface appearance. Therefore, if the plating layer contains one or more elements selected from Si, Fe, Pb, Ti, Ni, Cu, Co, Mn, Cr, Mo, V, Sr, B, Bi, Cd, Sn, and REMs, the total amount of these elements is 1 mass% or less. Since these elements are optional elements, the lower limit of the content of these elements is not particularly limited and may be 0 mass%.
- the remainder of the plating layer's composition consists of Zn and unavoidable impurities.
- the plating layer in the present invention has a single-phase structure of the Zn phase and a eutectic structure.
- the single-phase structure of the Zn phase is necessary for the sacrificial anticorrosive action of Zn to be exerted in the plating layer, and this allows good corrosion resistance to be obtained.
- the eutectic structure contained in the plating layer in the present invention includes a Zn-Mg intermetallic compound phase, and further includes one or more phases selected from a Zn phase, an Al phase, and an Al-Mg intermetallic compound phase.
- the Zn-Mg intermetallic compound is an intermetallic compound mainly composed of Zn and Mg, such as MgZn 2 , MgZn 11 , Mg 2 Zn 3 , and MgZn.
- the Al-Mg intermetallic compound is an intermetallic compound mainly composed of Al and Mg, such as Mg 2 Al 3 , MgAl, and Mg 17 Al 12. This eutectic structure is preferentially corroded during the corrosion process of the plating layer.
- the Mg dissolved at this time stabilizes the corrosion products mainly composed of oxides or hydroxides of the plating layer, and suppresses the subsequent corrosion of the entire plating layer.
- the eutectic structure exhibits good corrosion resistance, it has been found that spot weldability deteriorates when the area ratio of the eutectic structure on the plating layer surface increases. Since the eutectic structure contains easily oxidized components such as Mg and Al, it tends to form a thicker oxide layer than a Zn single-phase structure. As the area ratio of the eutectic structure on the plating layer surface increases, the area ratio of the oxide layer covering the plating layer also increases, so the electrical resistance value of the electrode and steel sheet interface during spot welding increases and the spot weldability deteriorates. Therefore, in this embodiment, the area ratio of the eutectic structure on the plating layer surface is less than 60%.
- the area ratio of the eutectic structure is preferably 50% or less.
- the area ratio of the eutectic structure on the plating layer surface is preferably 5% or more, and more preferably 10% or more.
- the single-phase structure and eutectic structure on the plating layer surface can be identified, for example, by a scanning electron microscope (SEM), an attached energy dispersive X-ray analyzer (EDX), and an electron probe microanalyzer (EPMA).
- SEM scanning electron microscope
- EDX energy dispersive X-ray analyzer
- EPMA electron probe microanalyzer
- the smooth and white area is a single-phase Zn-phase structure, and in this area, only Zn is detected by EDX or EPMA.
- the area with a lamellar structure is a eutectic structure, and the white parts in this area are the Zn phase, and the gray parts are either the Zn-Mg intermetallic compound phase, the Al phase, or the Al-Mg intermetallic compound phase.
- Zn and Mg are detected by EDX or EPMA, and if the eutectic structure contains one or both of the Al phase and the Al-Mg intermetallic compound phase, Al is also detected
- the "area ratio of the eutectic structure on the surface of the plating layer" can be determined by obtaining SEM images or EDX or EPMA mapping images in any three different fields of view on the plating layer surface of a Zn-Al-Mg-plated steel sheet, identifying the eutectic structure area by binarizing the SEM images or mapping images, determining the area ratio of the eutectic structure in each field of view, and calculating the arithmetic mean of the area ratios of the three fields of view.
- the magnification of the SEM image or mapping image may be appropriately selected depending on the size of the surface structure, but in the present invention, it can be set to 500 to 2000 times. In addition, an acceleration voltage of 5 to 20 kV is preferable, as this does not provide information on extremely surface or deep regions.
- the average thickness of the oxide layer on the surface of the plating layer is 10 nm or more.
- the average thickness of the oxide layer on the surface of the plating layer is 10 nm or more.
- the average thickness of the oxide layer is preferably 45 nm or less, more preferably 40 nm or less, and even more preferably 35 nm or less.
- the "average thickness of the oxide layer on the surface of the plating layer" is determined using an X-ray fluorescence analyzer.
- the voltage of the tube during measurement is 30 kV
- the current value is 100 mA
- the analyzing crystal is set to TAP to detect O-K ⁇ rays.
- the intensity at the peak position as well as the background position is measured, and the net intensity of the O-K ⁇ rays is calculated.
- the integration time for each is 20 seconds or more.
- the O-K ⁇ ray intensity of silicon wafers with silicon oxide films of 96 nm, 54 nm, and 24 nm thicknesses is also measured under the same conditions, and a calibration curve of the oxide film thickness and O-K ⁇ ray intensity is created, and the oxide layer thickness of the test material is calculated as the oxide film thickness converted to a silicon oxide film, which is the "average thickness of the oxide layer.”
- the average thickness of the oxide layer can be increased by forming a thick oxide layer on the eutectic structure while keeping the area ratio of the eutectic structure less than 60%, and it is possible to achieve both sliding characteristics and spot weldability at a high level.
- the area ratio A (%) of the eutectic structure and the average thickness B (nm) of the oxide layer are B/A ⁇ 0.40.
- This B/A is a value that represents the local thickness of the oxide layer formed on the eutectic structure, and the larger this value, the more stable the spot weldability and sliding characteristics can be obtained. Since the higher the B/A, the better, there is no particular upper limit, but in this embodiment, B/A is approximately 1.10 or less.
- the method for making the area ratio of the eutectic structure on the coating layer surface less than 60% is not particularly limited. For example, by providing a holding step for 10 seconds or more in the temperature range of 400 ° C. to 380 ° C. in the cooling step after the hot-dip coating process, the formation and growth of the Zn layer, which is the primary crystal, is promoted, and the area ratio of the eutectic structure that starts to solidify thereafter can be reduced.
- the material is held in this temperature range in a normal air atmosphere as in the past, a thick oxide layer is formed on the Zn phase formed as the primary crystal, and especially when the average thickness of the oxide layer exceeds 50 nm, the spot weldability is deteriorated.
- the atmosphere of the holding step is made to be less oxidizing than the normal air atmosphere, preferably a non-oxidizing atmosphere, and more preferably a reducing atmosphere.
- An example of an atmosphere less oxidizing than the air atmosphere is an atmosphere with a lower O 2 concentration than the air.
- An example of a non-oxidizing atmosphere is an inert gas atmosphere, for example, an N 2 atmosphere.
- An example of a reducing atmosphere is an N 2 atmosphere containing H 2 , as in the annealing step before the hot-dip coating process.
- the method for making the average thickness of the oxide layer 10 nm or more is not particularly limited, but by carrying out a holding step in the temperature range of 400°C to 380°C described above after the hot-dip plating process, and then providing a holding step in the temperature range of 160°C to 140°C for 20 seconds or more, a thick oxide layer can be formed on the eutectic structure. This is because in this temperature range, the oxide layer is formed mainly on the eutectic structure rather than the Zn phase.
- the atmosphere an oxidizing atmosphere, a thicker oxide layer can be formed without reducing the spot weldability.
- the oxidizing atmosphere may be air, but it is preferable to introduce oxygen or water vapor into the atmosphere during the holding step at 160°C to 140°C to increase the oxidizing property more than that of air.
- the coating weight of the plating layer per side is not particularly limited, but can be within the range of 10 to 300 g/ m2 .
- the "coating weight of the plating layer per side" is determined from the weight difference before and after the plating layer is dissolved and removed with hydrochloric acid in accordance with JIS H 0401:2021.
- ⁇ Preparation of test material> A plating process was performed on ultra-low carbon mild steel as a base material to produce Zn-Al-Mg-based plated steel sheets having plating layers with different compositional compositions.
- the plating weight was 50 ⁇ 5 g/ m2 in each example.
- the plating layers of the obtained plated steel sheets were dissolved in hydrochloric acid, and the treatment solution was subjected to ICP analysis to measure the compositional composition of the plating layers.
- Table 1 shows the compositional composition of the plating layers in each example. In this example, by changing the cooling conditions after plating, test materials with different average thicknesses of the oxide layers and area ratios of eutectic structures on the plating layer surface were produced. Table 1 shows the cooling conditions in each example.
- the holding times shown in Table 1 indicate the time held in the corresponding temperature range, and the holding time in each temperature range was adjusted by intentionally keeping the steel sheet warm in each temperature range. However, in the temperature range of 400 to 380°C, No. 2 and No. 9 passed through the temperature range in about 1 second because they were allowed to cool without being kept warm. In the temperature range of 160 to 140°C, No. No. 7 and No. 9 were left to cool without being kept warm, and therefore passed through the temperature range in about 3 seconds.
- FIG. 1 shows an SEM image of No. 1 as a representative of the invention examples.
- the area with a smooth and white appearance is the Zn phase single phase structure 10, and in this area, only Zn was detected by EDX.
- the area with a lamellar structure is the eutectic structure 12, and in this area, both Zn and Mg were detected by EDX.
- the eutectic structure contains a Zn-Mg intermetallic compound phase, and further contains one or more phases selected from the Zn phase, the Al phase, and the Al-Mg intermetallic compound phase.
- the "area ratio A of the eutectic structure on the plating layer surface" was determined using the method described above and is shown in Table 1.
- the SEM observation magnification was 2000 times, and the acceleration voltage was 15 kV.
- the “average thickness B of the oxide layer on the surface of the plating layer” was also determined using the method described above and is shown in Table 1.
- test materials Zn-Al-Mg plated steel sheets obtained as described above were evaluated for corrosion resistance, sliding properties, and spot weldability as follows.
- comparative materials alloyed hot-dip galvanized steel sheet (No. 41) and hot-dip galvanized steel sheets (No. 42, 43) with the specifications shown in Table 2 were prepared and also subjected to evaluation.
- a corrosion test was conducted to evaluate the corrosion resistance against holes at the joints of steel sheets, assuming that the steel sheets would be used as steel sheets for automobiles.
- the conditions of the corrosion test were SAE J2334, a corrosion test standard of the SAE (Society of Automotive Engineers).
- a schematic diagram of a corrosion test piece is shown in FIG. 2.
- two plated steel sheets having the dimensions shown in FIG. 2 were prepared, and spot welding was performed at three places so that the spot welds 20 were located at the positions shown in FIG. 2, to prepare a test piece simulating the joints of steel sheets of an automobile.
- test pieces were subjected to a combined cycle test under the cycle conditions shown in Figure 3. After 120 cycles, the welds of each sample were disassembled, the corrosion products on the inside of the steel plate joints were removed, and the depth of the corrosion pits was measured with a point micrometer. The evaluation was performed according to the following criteria and is shown in Table 1. Examples with a smaller maximum corrosion depth than that of the comparative material No. 43, which had the largest amount of plating, were evaluated as having particularly excellent corrosion resistance and were marked with " ⁇ ". Examples with a maximum corrosion depth equal to or greater than that of No. 43 but less than 80% of the average maximum corrosion depth of No. 41 and No. 42 were evaluated as having excellent corrosion resistance and were marked with " ⁇ ". Examples with a maximum corrosion depth equal to or greater than 80% of the average maximum corrosion depth of No. 41 and No. 42 were evaluated as having almost the same corrosion resistance as No. 41 and No. 42 and were marked with "-”.
- FIG. 4 shows a schematic front view of the friction coefficient measuring device.
- a friction coefficient measurement sample 40 is fixed to a sample stage 42, which is fixed to the upper surface of a horizontally movable slide table 44.
- a slide table support 48 having a roller 46 in contact with the slide table 44 and movable up and down is provided on the lower surface of the slide table 44, and a first load cell 52 is attached to the slide table support 48 for measuring the pressing load N applied by the bead 50 to the friction coefficient measurement sample 40 by pushing it up.
- a second load cell 54 is attached to one end of the slide table 44 for measuring the sliding resistance force F for moving the slide table 44 in the horizontal direction while the pressing force is applied.
- the test was performed by applying press cleaning oil Pleton (registered trademark) R352L manufactured by Sugimura Chemical Co., Ltd. to the surface of the sample 40 as a lubricant.
- Figure 5 shows a schematic perspective view of the shape and dimensions of the bead used in measuring the friction coefficient.
- the underside of the bead 50 slides while being pressed against the surface of the sample 40 in Figure 4.
- pressing load N 400 kgf
- sample pull-out speed horizontal movement speed of the slide table 44
- Table 1 shows the friction coefficient measurement results for each example. The smaller the friction coefficient, the better the sliding characteristics can be evaluated.
- spot welding was performed under the welding conditions shown below, and the number of consecutive welds was investigated.
- the welding current value in the investigation of the consecutive weldability was the average value of the current value I1 (kA) and the deposition current value I2 (kA) at which a nugget diameter indicated by 4 ⁇ t was obtained when the plate thickness was t (mm).
- the number of consecutive welds was the number of welds until the nugget diameter fell below 4 ⁇ t.
- the evaluation was performed according to the following criteria and is shown in Table 1. When the number of consecutive welds was equal to or greater than that of No.
- Electrode CF type tip diameter 4.5mm ⁇ Point angle 120° Outer diameter: 13 mm
- Material Cu-Cr Current application time: 10 cycles Pressure: 170 kgf Pressurization conditions: 30 cycles before energization, 7 cycles after energization, no up-down slope
- Table 1 show that the examples of the present invention have superior corrosion resistance, sliding properties, and spot weldability compared to the general alloyed hot-dip galvanized steel sheet or hot-dip galvanized steel sheet used as comparative examples.
- the Zn-Al-Mg plated steel sheet of the present invention maintains excellent corrosion resistance while also achieving excellent sliding properties and spot weldability, making it applicable to a variety of applications, including automotive steel sheets.
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Abstract
Description
前記めっき層が、質量%で、Al:0.5~10.0%及びMg:0.5~10.0%を含み、残部がZn及び不可避的不純物からなる成分組成を有し、
前記めっき層の前記表面がZn相単相組織及び共晶組織を有し、
前記共晶組織が、Zn-Mg系金属間化合物相を含み、さらにZn相、Al相、及びAl-Mg系金属間化合物相から選択される1つ以上の相を含み、
前記めっき層の前記表面における前記共晶組織の面積率Aが60%未満であり、
前記めっき層の前記表面における前記酸化物層の平均厚みBが10nm以上50nm以下であることを特徴とするZn-Al-Mg系めっき鋼板。
極低炭素軟鋼を素材としてめっき処理を行い、成分組成の異なるめっき層を有するZn-Al-Mg系めっき鋼板を作製した。各例ともめっき付着量は50±5g/m2であった。得られためっき鋼板のめっき層を塩酸で溶解し、処理液をICP分析することでめっき層の成分組成を測定した。表1に、各例のめっき層の成分組成を示す。本実施例では、めっき後の冷却条件を変えることにより、めっき層表面での酸化物層の平均厚み及び共晶組織の面積率が異なる供試材を作製した。表1に、各例の冷却条件を示す。なお、表1に示す保持時間はその温度域に保持された時間を示し、各温度域で鋼板を意図的に保温することで、各温度域での保持時間を調整した。ただし、400~380℃の温度域では、No.2、9は保熱せずに放冷したため1秒程度で温度域を通過した。160~140℃の温度域においては、No.7、9は保熱せずに放冷したため3秒程度で温度域を通過した。
自動車用鋼板として使用されることを想定して、鋼板合わせ部における穴あき耐食性を評価するため、腐食試験を行った。腐食試験の条件はSAE(Society of Automotive Engineers)の腐食試験規格であるSAE J2334を用いた。図2に腐食試験片の概略図を示す。各例において、図2に示す寸法の2枚のめっき鋼板を用意し、スポット溶接部20が図2の位置となるように3か所スポット溶接を行い、自動車の鋼板合わせ部を模擬した試験片を作製した。
摺動特性を評価するために、各供試材の摩擦係数を以下のようにして測定した。図4に、摩擦係数測定装置の概略正面図を示す。図4のように、摩擦係数測定用試料40が試料台42に固定され、試料台42は、水平移動可能なスライドテーブル44の上面に固定されている。スライドテーブル44の下面には、これに接したローラ46を有する上下動可能なスライドテーブル支持台48が設けられ、これを押上げることにより、ビード50による摩擦係数測定用試料40への押付荷重Nを測定するための第1ロードセル52が、スライドテーブル支持台48に取り付けられている。上記押付力を作用させた状態でスライドテーブル44を水平方向へ移動させるための摺動抵抗力Fを測定するための第2ロードセル54が、スライドテーブル44の一方の端部に取付けられている。なお、潤滑油として、スギムラ化学社製のプレス用洗浄油プレトン(登録商標)R352Lを試料40の表面に塗布して試験を行った。
各例のスポット溶接性を評価するために、以下に示す溶接条件によってスポット溶接を行い、連続打点数の調査を行った。なお、連続打点性調査における溶接電流値は、板厚をt(mm)としたときの4√tで示されるナゲット径が得られる電流値I1(kA)及び溶着電流値I2(kA)の平均値を用いた。連続打点数は、ナゲット径が4√tを下回るまでの打点数とした。評価は以下の基準で行い、表1に示した。No.41の連続打点数以上の場合、特に優れたスポット溶接性を有すると評価して「◎」で示した。No.41の連続打点数未満であるものの、No.41及びNo.42の連続打点数の平均以上の場合、優れたスポット溶接性を有すると評価して「○」で示し、No.41及びNo.42の連続打点数の平均未満であるものの、No.42の連続打点数以上の場合、比較的良好なスポット溶接性を有すると評価して「△」で示し、No.42の連続打点数未満の場合、スポット溶接性に劣ると評価して「×」で示した。
電極 CF型
先端径 4.5mmφ
先端角 120°
外径 13mmφ
材質 Cu-Cr
通電時間 10サイクル
加圧力 170kgf
加圧条件
通電前 30サイクル
通電後 7サイクル
アップダウンスロープなし
12 共晶組織
20 スポット溶接部
40 摩擦係数測定用試料
42 試料台
44 スライドテーブル
46 ローラ
48 スライドテーブル支持台
50 ビード
52 第1ロードセル
54 第2ロードセル
56 レール
N 押付荷重
F 摺動抵抗力
Claims (3)
- 鋼板と、前記鋼板の少なくとも片面に形成されためっき層と、前記めっき層の表面上に形成された酸化物層と、を有し、
前記めっき層が、質量%で、Al:0.5~10.0%及びMg:0.5~10.0%を含み、残部がZn及び不可避的不純物からなる成分組成を有し、
前記めっき層の前記表面がZn相単相組織及び共晶組織を有し、
前記共晶組織が、Zn-Mg系金属間化合物相を含み、さらにZn相、Al相、及びAl-Mg系金属間化合物相から選択される1つ以上の相を含み、
前記めっき層の前記表面における前記共晶組織の面積率Aが60%未満であり、
前記めっき層の前記表面における前記酸化物層の平均厚みBが10nm以上50nm以下であることを特徴とするZn-Al-Mg系めっき鋼板。 - 前記共晶組織の面積率A(%)と前記酸化物層の平均厚みB(nm)が、B/A≧0.40を満足する、請求項1に記載のZn-Al-Mg系めっき鋼板。
- 前記めっき層の成分組成が、さらに、質量%で、Si、Fe、Pb、Ti、Ni、Cu、Co、Mn、Cr、Mo、V、Sr、B、Bi、Cd、Sn、及びREMから選択される1種以上を合計で1%以下含有する、請求項1又は2に記載のZn-Al-Mg系めっき鋼板。
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| JP2024508095A JP7552953B1 (ja) | 2023-01-23 | 2023-10-31 | Zn-Al-Mg系めっき鋼板 |
| CN202380091714.5A CN120548382A (zh) | 2023-01-23 | 2023-10-31 | Zn-Al-Mg系镀覆钢板 |
| KR1020257021213A KR20250114375A (ko) | 2023-01-23 | 2023-10-31 | Zn-Al-Mg계 도금 강판 |
| EP23918515.0A EP4617398A1 (en) | 2023-01-23 | 2023-10-31 | Zn-al-mg plated steel sheet |
| MX2025008539A MX2025008539A (es) | 2023-01-23 | 2025-07-22 | Chapa de acero recubierta de zn-al-mg |
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| JP2018507321A (ja) * | 2014-12-24 | 2018-03-15 | ポスコPosco | リン酸塩処理性及びスポット溶接性に優れた亜鉛合金めっき鋼板及びその製造方法 |
| WO2018139619A1 (ja) * | 2017-01-27 | 2018-08-02 | 新日鐵住金株式会社 | めっき鋼材 |
| WO2018139620A1 (ja) * | 2017-01-27 | 2018-08-02 | 新日鐵住金株式会社 | めっき鋼材 |
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| JP3179446B2 (ja) | 1998-07-02 | 2001-06-25 | 新日本製鐵株式会社 | 耐食性に優れためっき鋼板と塗装鋼板及びその製造方法 |
| JP2002060962A (ja) * | 2000-08-08 | 2002-02-28 | Nkk Corp | 亜鉛系めっき鋼板 |
| JP3779941B2 (ja) | 2002-01-09 | 2006-05-31 | 新日本製鐵株式会社 | 塗装後耐食性と塗装鮮映性に優れた亜鉛めっき鋼板 |
| JP5253090B2 (ja) | 2008-10-28 | 2013-07-31 | 日新製鋼株式会社 | Mg、Al含有溶融Znめっき鋼板の製造方法 |
| JP2014136815A (ja) * | 2013-01-16 | 2014-07-28 | Jfe Steel Corp | 亜鉛系めっき鋼板の製造方法。 |
| KR102453011B1 (ko) * | 2020-12-21 | 2022-10-12 | 주식회사 포스코 | 실러 접착성이 우수한 도금 강판 및 이의 제조방법 |
| EP4230756A4 (en) * | 2021-01-14 | 2024-04-24 | Nippon Steel Corporation | Plated steel sheet for automobile structural members |
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| WO2018139619A1 (ja) * | 2017-01-27 | 2018-08-02 | 新日鐵住金株式会社 | めっき鋼材 |
| WO2018139620A1 (ja) * | 2017-01-27 | 2018-08-02 | 新日鐵住金株式会社 | めっき鋼材 |
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