WO2024019660A1 - Sound absorption material and method of fabricating same - Google Patents
Sound absorption material and method of fabricating same Download PDFInfo
- Publication number
- WO2024019660A1 WO2024019660A1 PCT/SG2023/050481 SG2023050481W WO2024019660A1 WO 2024019660 A1 WO2024019660 A1 WO 2024019660A1 SG 2023050481 W SG2023050481 W SG 2023050481W WO 2024019660 A1 WO2024019660 A1 WO 2024019660A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- triboelectric
- sound absorption
- poly
- pvdf
- suspension
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/162—Selection of materials
- G10K11/165—Particles in a matrix
Definitions
- the present invention relates in general to noise mitigation and more particularly to a sound absorption material and a method of fabricating the same.
- Sound absorption coefficient of a material represents a ratio of absorbed energy to incident energy. Accordingly, a higher sound absorption coefficient is indicative of more sound being absorbed with less reflection or transmission.
- the efficiency of commercially available sound absorption materials is limited at a low frequency range of less than 2 kilohertz (kHz), which is the frequency range at which most ambient noise in urban environments from traffic, industry and construction is at.
- Multi-layered sound configurations offer an improved acoustic absorption performance.
- the required thickness of these configurations is high at around 100 millimetres (mm) to 150 mm, which is bulky and costly.
- hybrid sound absorption techniques have also been developed which include porous materials for a mid- to high-frequency range and a separate active control system to act at a low frequency range.
- these solutions require external power supplies and control systems which increases complexity and cost.
- the present invention provides a sound absorption material.
- the sound absorption material includes a porous structure.
- the porous structure includes a hybrid composite of a first triboelectric material having a first charge affinity and a second triboelectric material having a second charge affinity, wherein the first charge affinity is greater than the second charge affinity.
- the present invention provides a method of fabricating a sound absorption material.
- the method includes preparing a first precursor solution or suspension of one of a first triboelectric material and a second triboelectric material; and forming a porous structure by using the first precursor solution or suspension in one of a templating technique with a second precursor solution or suspension of the other one of the first and second triboelectric material, an immersion technique with the other one of the first and second triboelectric materials, and an electrospinning technique with the other one of the first and second triboelectric materials.
- the porous structure includes a hybrid composite of the first triboelectric material having a first charge affinity and the second triboelectric material having a second charge affinity, wherein the first charge affinity is greater than the second charge affinity.
- FIG. 1 is a schematic flow diagram illustrating a method of fabricating a sound absorption material in accordance with an embodiment of the present invention
- FIG. 2 is a schematic diagram illustrating energy conversion mechanisms of a sound absorption material in accordance an embodiment of the present invention
- FIG. 3A is a schematic diagram illustrating a method of fabricating a PVDF/MWCNT/glass fibres composite foam using a salt template method
- FIG. 3B is a graph of acoustic absorption coefficients of prepared PVDF/glass fibres and PVDF/MWCNT/glass fibres composite foams in comparison with a pure PVDF foam and a glass wool acoustic absorber sample;
- FIG. 4A is a schematic diagram illustrating a fabrication method for a PVDF/MWCNT-modified glass wool porous composite
- FIG. 4B is a graph of acoustic absorption coefficients of prepared PVDF-modified glass wool and PVDF/MWCNT-modified glass wool porous composites in comparison with pure PVDF and pure glass wool;
- FIG. 5A is a schematic diagram illustrating a fabrication method for a PVDF electrospun fibre-coated glass wool porous composite
- FIG. 5B is a graph of acoustic absorption coefficients of a PVDF electrospun fibre-coated glass wool and a PVDF/MWCNT electrospun fibre-coated glass wool in comparison with a glass wool acoustic absorber sample;
- FIG. 6 is a graph of acoustic absorption coefficients of a PS electrospun fibre- coated glass wool and a PS/MWCNT electrospun fibre-coated glass wool in comparison with a glass wool acoustic absorber sample;
- FIG. 7 is a schematic diagram illustrating a fabrication method for a porous triboelectric composite using an electrospinning process with two (2) spinnerets.
- precursor refers to a substance from which another is formed. Accordingly, the term “precursor solution” as used herein refers to a homogeneous mixture of a solvent and a precursor solute and the term “precursor suspension” as used herein refers to a heterogeneous mixture of a solvent and a precursor solute.
- triboelectric material refers to a dielectric material with a tendency to lose or gain static electrical charges on its surfaces when physical contact and relative movements arise.
- triboelectric materials include, but are not limited to, polymethyl methacrylate (PMMA), poly(L-lactide) (PLLA), polycarbonate (PC), polyurethane (Pll), poly[imino(1 ,6-dioxohexamethylene) iminohexamethylene], cotton, glass wool, polyimide (PI), polystyrene (PS), polypropylene (PP), polyethylene (PE), polyacrylonitrile (PAN), polyvinylpyrrolidone (PVP), polyvinyl chloride (PVC), and polyvinylidene fluoride (PVDF).
- PMMA polymethyl methacrylate
- PLLA poly(L-lactide)
- PC polycarbonate
- Pll polyurethane
- PMMA poly[imino(1 ,6-dioxohe
- piezoelectric material refers to a material or substance that is capable of converting mechanical energy into electrical energy.
- piezoelectric materials include, but are not limited to, a polyvinylidene fluoride (PVDF) homopolymer, a PVDF-based copolymer, poly(vinylidene fluoride trifluoroethylene), a poly(vinylidene fluoride-hexafluoropropylene) copolymer, poly(vinylidene fluoride- trifluoroethylene-chlorofluoroethylene) terpolymer, and poly(L-lactide) (PLLA).
- PVDF polyvinylidene fluoride
- PVDF polyvinylidene fluoride
- PVDF-based copolymer poly(vinylidene fluoride trifluoroethylene)
- poly(vinylidene fluoride-hexafluoropropylene) copolymer poly(vinylidene fluoride- trifluoro
- homopolymer refers to a polymer made from many copies of a single repeating unit and the term “copolymer” as used herein refers to a polymer derived from more than one repeating unit.
- hybrid composite refers to a composite material made from a combination of two or more different types of triboelectric materials.
- percolation threshold refers to a concentration point at which conductivity of a composite increases dramatically with increasing concentration of conductive material as particles of the conductive material become connected with one another, forming a long-range conducting network.
- concentration of the electrically conductive material in a composite is too low, the conductive material is isolated in the non-conductive matrix and overall conductivity does not increase significantly with increasing concentration of the electrically conductive material.
- the percolation threshold may be experimentally determined by measuring resistivity or conductivity of the composite at different concentrations of the conducting material.
- charge affinity refers to a degree to which a material gains or loses charges from another material. Accordingly, the term “positive charge affinity” as used herein refers to having a stronger affinity for positive charges such that a material tends to lose electrons and the term “negative charge affinity” as used herein refers to having a stronger affinity for negative charges such that a material tends to gain electrons.
- mixture solvent refers to a blend of two or more miscible liquids.
- thermalating technique refers to a fabrication method to produce a porous structure involving use of a substance such as sugar or salt as a sacrificial matter to create pores within the structure.
- the fabrication method begins by mixing the sugar or salt with a polymer solution to create a mixture that is poured or cast into a mould. Once the mixture is solidified, the sugar or salt is removed by washing the solidified mixture with water or a solvent that dissolves the sugar or salt. This leaves behind the porous structure with pores where the sugar or salt was previously located.
- immersion technique refers to a fabrication method to produce a porous composite structure by dipping or submerging a porous material into a polymer solution.
- electrospinning technique refers to a fabrication method to produce a nano- or micro-fibre network by applying an electric field to a polymer or ceramic solution or melt.
- electrospun fibre refers to a nano- or micro-fibre having a diameter ranging from nanometres to micrometres produced by the electrospinning method.
- porogen refers to a quantity of particles used to make pores in a moulded structure.
- examples of porogens include, but are not limited to, baker’s salt and sugar.
- mass ratio refers to a ratio between masses of two substances.
- sound absorption coefficient refers to a ratio of absorbed energy to incident energy of a material.
- the method 10 begins at step 12 by preparing a first precursor solution or suspension of one of a first triboelectric material and a second triboelectric material.
- the first triboelectric material may be polymethyl methacrylate (PMMA), poly(L-lactide) (PLLA), polycarbonate (PC), polyurethane (Pll), poly[imino(1 ,6-dioxohexamethylene) iminohexamethylene] (Nylon 6,6), cotton, or glass wool.
- the second triboelectric material may be polyimide (PI), polystyrene (PS), polypropylene (PP), polyethylene (PE), polyacrylonitrile (PAN), polyvinylpyrrolidone (PVP), polyvinyl chloride (PVC), or polyvinylidene fluoride (PVDF).
- PI polyimide
- PS polystyrene
- PP polypropylene
- PE polyethylene
- PAN polyacrylonitrile
- PVP polyvinylpyrrolidone
- PVC polyvinyl chloride
- PVDF polyvinylidene fluoride
- At least one of the first and second triboelectric materials may be a piezoelectric material.
- the piezoelectric material may be a polyvinylidene fluoride (PVDF) homopolymer, a PVDF-based copolymer, poly(vinylidene fluoride trifluoroethylene), a poly(vinylidene fluoride-hexafluoropropylene) copolymer, poly(vinylidene fluoride- trifluoroethylene-chlorofluoroethylene) terpolymer, or poly(L-lactide) (PLLA).
- PVDF polyvinylidene fluoride
- PVDF-based copolymer poly(vinylidene fluoride trifluoroethylene)
- poly(vinylidene fluoride-hexafluoropropylene) copolymer poly(vinylidene fluoride- trifluoroethylene-chlorofluoroethylene) terpolymer
- the first triboelectric material may have a positive charge affinity and the second triboelectric material may have a negative charge affinity.
- the first precursor solution or suspension of a negative triboelectric material such as, for example, a PVDF polymer, may be prepared by dissolving a polymer powder of PVDF (1 to 25 wt%) in a mixed solvent.
- an electrically conductive material may be added to the first precursor solution or suspension. This may be by mixing the first precursor solution or suspension with the electrically conductive material.
- the electrically conductive material may be single-walled carbon nanotubes (SWCNTs), multi-walled carbon nanotubes (MWCNTs), graphene, carbon black, silver nanowires, metal particles or a combination thereof.
- a conducting material such as, for example, MWCNT (3 to 9 wt%) may be added to the first precursor solution or suspension to prepare a desired composite suspension.
- a porous structure is formed by using the first precursor solution or suspension in one of a templating technique with a second precursor solution or suspension of the other one of the first and second triboelectric material, an immersion technique with the other one of the first and second triboelectric materials, and an electrospinning technique with the other one of the first and second triboelectric materials.
- the porous structure includes a hybrid composite of the first triboelectric material having a first charge affinity and the second triboelectric material having a second charge affinity, the first charge affinity being greater than the second charge affinity.
- a smallest difference in charge affinity between triboelectric pairs such as, for example, PVC-PP is about 10 nano-Coulomb per Joule (nC/J) and a largest difference is about 250 nC/J such as, for example, between Teflon and Pll.
- a difference between the first and second charge affinities may be between about 10 nano-Coulomb per Joule (nC/J) and about 250 nC/J.
- the difference between the first and second charge affinities may be between about 200 nC/J and about 250 nC/J.
- the combinations of pairs of triboelectric materials are designed with a large difference in their charge affinities in the porous structure.
- the first and second triboelectric materials may be a triboelectric pair such as, for example, PVDF-glass wool, PVDF-poly[imino(1 ,6-dioxohexamethylene) iminohexamethylene], PVDF-PE, PVDF-PP, PVDF-PLLA, PVDF-PMMA, PVC-glass wool, PVC-poly[imino(1 ,6-dioxohexamethylene) iminohexamethylene], PVC-PU, PVC-PE, PVC-PP, PVC-PLLA, PVC-PMMA, PVA-glass wool, PVA-poly[imino(1 ,6-dioxohexamethylene) iminohexamethylene], PVA-PLI, PVA- PE, PVA-PP, PVA-PLLA, PVA-PMMA, PAN
- a porous composite may be formed by salt/sugar template, immersion, or electrospinning techniques, in particular, by mixing, immersing, or electrospinning the first precursor solution or suspension with a positive or negative triboelectric material with substantially different charge affinity than the first precursor solution or suspension.
- the step of forming the porous structure using the first precursor solution or suspension in the templating technique with a second precursor solution or suspension of the other one of the first and second triboelectric material may include: preparing the second precursor solution or suspension of the other one of the first triboelectric material and the second triboelectric material; mixing the first precursor solution or suspension and the second precursor solution or suspension to form a first mixture; mixing a porogen into the first mixture to form a second mixture; performing a moulding operation using the second mixture to produce the hybrid composite; and dissolving the porogen to obtain the porous structure.
- the porogen may be a salt or a sugar.
- a mass ratio of the second triboelectric material to the porogen may be between about 8:92 and about 10:90.
- a porous composite may be produced by mixing a negative triboelectric material such as, for example, PVDF and a positive triboelectric material such as, for example, glass fibres with a conducting material such as, for example, MWCNT using a salt template method.
- a polymer solution may be mixed with the positive triboelectric material of chopped glass fibres (1 to 25 wt % in a solid polymer powder) from a glass wool sample and MWCNT (3 to 9 wt %), which serves as the conducting material, to prepare a desired composite solution.
- the porous composite may be formed by mixing sugar or salt with the composite solution until a soft dough is formed. The mixture may be formed using a mould. The samples may then be dried in an oven, followed by thermal annealing to get a porous composite foam as an airborne acoustic absorber.
- the step of forming the porous structure using the first precursor solution or suspension in the immersion technique with the other one of the first and second triboelectric materials may include: immersing the first triboelectric material in the first precursor solution or suspension, the first precursor solution or suspension being of the second triboelectric material.
- a porous composite may be produced by immersing a positive triboelectric material such as, for example, a fibrous glass wool in a precursor solution or suspension of a negative triboelectric material such as, for example, PVDF and a conducting material such as, for example, MWCNT.
- a positive triboelectric material such as, for example, a fibrous glass wool
- a precursor solution or suspension of a negative triboelectric material such as, for example, PVDF and a conducting material such as, for example, MWCNT.
- the porous composite may be fabricated by immersing a porous triboelectric material in a selected polymer solution containing the conducting material. The porous triboelectric composite may then be dried in an oven, followed by thermal annealing.
- the step of forming the porous structure using the first precursor solution or suspension in the electrospinning technique with the other one of the first and second triboelectric materials may include: electrospinning the first precursor solution or suspension to generate a plurality of first electrospun fibres; and depositing the first electrospun fibres through an electric field onto the other one of the first and second triboelectric materials to cover a plurality of surfaces of the other one of the first and second triboelectric materials, the first electrospun fibres diffusing into a plurality of pores of the other one of the first and second triboelectric materials.
- the first precursor solution or suspension may be of the second triboelectric material and the first electrospun fibres may be deposited onto the first triboelectric material.
- a porous composite for airborne acoustic absorption may be produced by electrospinning of a first triboelectric material with a conducting material to form electrospun fibres and diffusing the electrospun fibres to a porous structure of a second triboelectric material.
- the porous composite may be produced by electrospinning of a precursor solution or suspension containing a negative triboelectric material such as, for example, PVDF and a conducting material such as, for example, MWCNT on a porous structure of a positive triboelectric material such as, for example, glass wool.
- the porous composite may be produced by electrospinning of a precursor solution or suspension containing a negative triboelectric material such as, for example, PS and a conducting material such as, for example, MWCNT on a porous structure of a positive triboelectric material such as, for example, glass wool.
- a negative triboelectric material such as, for example, PS
- a conducting material such as, for example, MWCNT
- the step of forming the porous structure using the first precursor solution or suspension in the electrospinning technique with the other one of the first and second triboelectric materials may include: preparing the second precursor solution or suspension of the other one of the first triboelectric material and the second triboelectric material; electrospinning the first precursor solution or suspension to generate a plurality of first electrospun fibres; electrospinning the second precursor solution or suspension to generate a plurality of second electrospun fibres; and depositing the first and second electrospun fibres through an electric field onto a substrate to produce the hybrid composite.
- the electrospinning of the triboelectric materials allows two (2) kinds of fibrous materials (positive and negative triboelectric materials) to diffuse among each other.
- a porous composite for airborne acoustic absorption may be produced by electrospinning a positive and negative triboelectric pair of materials with a conducting material.
- FIG. 2 schematically illustrates combined energy conversion mechanisms involved in the sound absorbing process of the porous triboelectric composite.
- the sound absorption material includes a porous structure.
- the porous structure includes a hybrid composite of a first triboelectric material having a first charge affinity and a second triboelectric material having a second charge affinity, wherein the first charge affinity is greater than the second charge affinity.
- the first triboelectric material may be polymethyl methacrylate (PMMA), poly(L- lactide) (PLLA), polycarbonate (PC), polyurethane (Pll), poly[imino(1 ,6- dioxohexamethylene) iminohexamethylene], cotton, or glass wool.
- the second triboelectric material may be polyimide (PI), polystyrene (PS), polypropylene (PP), polyethylene (PE), polyacrylonitrile (PAN), polyvinylpyrrolidone (PVP), polyvinyl chloride (PVC), or polyvinylidene fluoride (PVDF).
- a concentration of one of the first and second triboelectric materials in the hybrid composite may be between about 1 wt % and about 25 wt% of the hybrid composite.
- a difference between the first and second charge affinities may be between about 10 nano-Coulomb per Joule (nC/J) and about 250 nC/J.
- the difference between the first and second charge affinities may be between about 200 nC/J and about 250 nC/J.
- a combination of pairs of triboelectric materials with a large difference in charge affinities broadens a frequency bandwidth for high acoustic absorption.
- combinations of pairs of triboelectric materials may be selected with a large difference in charge affinities in the porous structure to maximize generation of triboelectric charges from physical contact and relative movement between the triboelectric materials from excitation of airborne acoustic waves at low frequency region ( ⁇ 1000 Hz) which causes mechanical vibrations.
- the first triboelectric material may have a positive charge affinity and the second triboelectric material may have a negative charge affinity.
- a positive triboelectric material can generate and lose static charges upon contacting a negative triboelectric material as the positive triboelectric material tends to generate and lose electrons when coming into contact with the negative triboelectric material.
- the negative triboelectric material can gain static charges upon contacting the positive triboelectric material as the negative triboelectric material tends to gain electrons when coming into contact with the positive triboelectric material.
- a negative triboelectric material that tends to gain electrons has stronger affinity for negative charges and its surface becomes negatively charged after the surface contacts a positive triboelectric material and is separated.
- a positive triboelectric material that tends to lose electrons has weaker affinity for negative charges and its surface becomes positively charged after the surface contacts a negative triboelectric material and is separated.
- Table 1 below may be used to select a pair of positive and negative triboelectric materials with a large difference in electron affinities to maximize charge generation upon contacting each other. Positive and negative in this context are relative to each other.
- a PVDF polymer may be used as a negative triboelectric material if contacted with a material that has a lower electron affinity value, while the same PVDF polymer may be used as a positive triboelectric material if contacted with a material that has a higher electron affinity value.
- Table 1 Electron affinity of various dielectric materials
- ABS Acrylonitrile butadiene styrene
- SBR Styrene-butadiene rubber
- PET Polyethylene terephthalate
- PVDF Polyvinylidene fluoride
- Table 2 below may be used to select positive and negative triboelectric materials that maximize static charging based on respective tendencies to gain or lose electrons as provided from the electron affinity values in Table 1.
- PVC polyvinyl chloride
- Pll polyurethane
- Table 2 Positive and negative triboelectric materials selected for fabrication of porous triboelectric composite for acoustic absorption
- PC Polycarbonate
- PVP Polyvinylpyrrolidone
- the first and second triboelectric materials may be a triboelectric pair such as, for example, PVDF-glass wool, PVDF-poly[imino(1 ,6-dioxohexamethylene) iminohexamethylene], PVDF-PE, PVDF-PP, PVDF-PLLA, PVDF-PMMA, PVC-glass wool, PVC-poly[imino(1 ,6-dioxohexamethylene) iminohexamethylene], PVC-PLI, PVC- PE, PVC-PP, PVC-PLLA, PVC-PMMA, PVA-glass wool, PVA-poly[imino(1 ,6- dioxohexamethylene) iminohexamethylene], PVA-PLI, PVA-PE, PVA-PP, PVA-PLLA, PVA-PMMA, PAN-glass wool, PAN-poly[imino(1 ,6-dioxohexamethylene) imino
- At least one of the first and second triboelectric materials may be a piezoelectric material.
- piezoelectric properties in the triboelectric materials can enhance the performance of charge generation and sound absorption due to the additional effect of converting mechanical energy to electrical energy through strong piezoelectricity, especially at relatively higher frequency. Accordingly, when one of the first and second triboelectric materials is a piezoelectric polymer, there is an additional effect of converting mechanical energy to electrical energy through a piezoelectric effect.
- the piezoelectric material may be a polyvinylidene fluoride (PVDF) homopolymer, a PVDF-based copolymer, poly(vinylidene fluoride trifluoroethylene), a poly(vinylidene fluoride-hexafluoropropylene) copolymer, poly(vinylidene fluoride-trifluoroethylene- chlorofluoroethylene) terpolymer, or poly(L-lactide) (PLLA).
- a concentration of the piezoelectric material in the hybrid composite may be between about 1 percentage by mass (wt %) and about 25 wt % of the hybrid composite.
- the hybrid composite may further include an electrically conductive material providing an electrically conductive network within the porous structure. Electrical discharge can take place through the conductive network added to the composite as the electrically conducting material allows electrical charges generated in the triboelectric materials to discharge through the conductive network, converting the generated electrical energy into thermal dissipation.
- hybridization of triboelectric materials for charge generation with the electrically conducting material for electric discharge offers an efficient approach to enhance sound absorption at low frequencies and over a broad frequency regime.
- the electrically conductive material may be singlewalled carbon nanotubes (SWCNTs), multi-walled carbon nanotubes (MWCNTs), graphene, carbon black, silver nanowires, metal particles or a combination thereof.
- a concentration of the electrically conductive material in the hybrid composite may be at or above a percolation threshold because when the concentration of the electrically conductive material in the composite is too low, the conductive material is isolated in a non-conductive matrix and overall conductivity does not increase significantly with increasing content of electrically conductive material.
- concentration of the conducting material satisfies the percolation threshold, the conductivity of the composite increases dramatically with increasing conductive material content as particles of the conductive material are connected with one another, forming a long-range conducting network. Further addition of conductive constituent leads to a levelling of conductivity.
- the percolation threshold may be determined experimentally by measuring the resistivity/conductivity of the composite at different concentrations of the conducting material.
- the concentration of the electrically conductive material in the hybrid composite may be between about 3 percentage by mass (wt %) and about 9 wt % of the first and second triboelectric materials.
- a sound absorption coefficient of the hybrid composite as measured according to an ASTM E1050-19 procedure utilizing a standard acoustic tube (Bruel & Kjaer) with a sample thickness of 25 millimetres (mm) and diameter of 100 mm may be greater than about 50% at frequencies higher than between about 550 Hertz (Hz) and about 570 Hz in an audible range.
- the sound absorption coefficient of the hybrid composite as measured according to the ASTM E1050-19 procedure utilizing the standard acoustic tube (Bruel & Kjaer) with the sample thickness of 25 millimetres (mm) and diameter of 100 mm may be greater than about 90% at frequencies higher than 1 kiloHertz (kHz) in the audible range.
- the porous composite comprises PVDF- glass wool as the negative and positive triboelectric pair and MWCNT as the electrically conducting material
- a sound absorption coefficient of above 50% at frequencies higher than 550 Hz and above 90% at frequencies higher than 1 kHz in the audible range with a thickness of 25 mm is achievable.
- the porous composite comprises PS-glass wool as the negative and positive triboelectric pair and MWCNT as the electrically conducting material
- a sound absorption coefficient of above 50% at frequencies higher than 570 Hz and above 90% at frequencies higher than 1 kHz in the audible range with a thickness of 25 mm is achievable.
- PVDF Polyvinylidene fluoride
- nC/J nano-Coulomb per Joule
- +25 nC/J glass wool with an electron affinity of +25 nC/J
- a 5 wt% PVDF solution was prepared by dissolving PVDF in a mixed N,N- dimethylformamide (DMF) and acetone solvent (50:50 by volume) in a silicone oil bath at 60 degrees Celsius (°C).
- Multi-walled carbon nanotubes (MWCNTs) with a concentration of 7 wt% (in the solid PVDF powder) were added to the solution to satisfy a percolation threshold.
- the conductive MWCNTs in the foam were connected to each other, creating a long-range three-dimensional conducting network. Hence, conductivity could be effectively realized.
- a glass wool material was chopped into fine glass fibres and then dispersed in the mixed DMF and acetone solvent and sonicated in an ultrasonic bath. After that, both PVDF/MWCNT and the glass fibres suspensions were mixed, sonicated, and heated at 60 °C to obtain a precursor suspension.
- Foams were prepared by mixing the PVDF/glass fibres or PVDF/MWCNT/glass fibres suspensions with baker's salt (different sizes of particles; preferably 0.2 mm - 0.6 mm in diameter) and the mixtures were poured into cylindrical moulds which had similar geometrical shapes to a standard impedance tube (thickness of 25 mm and diameter of 100 mm), as shown in FIG. 3A.
- the porosity was adjusted by controlling the mass ratio of PVDF and salt to be approximately 8:92 for all the prepared foams.
- the moulded foams were dried in an oven at 100 °C to remove excess solvents and ensure complete drying.
- the foams were removed from the moulds and placed in repeated cycles of hot water for 96 hours to dissolve the salt and obtain the porous composite foams.
- the porous composite foams were then dried at 100 °C for 12 hours in an oven, followed by thermal annealing at 135 °C for 24 hours.
- FIG. 3B sound absorption coefficients of the porous composites were measured according to the ASTM E1050-19 procedure utilizing a standard acoustic tube (Bruel & Kjaer) with a sample thickness of 25 mm and diameter of 100 mm. Acoustic absorption coefficients of a pure PVDF foam, a PVDF/glass fibres composite, a PVDF/MWCNT/glass fibres composite and a glass wool acoustic absorber sample were compared as shown in FIG. 3B. As can be seen from FIG. 3B, the acoustic absorption coefficient of the PVDF/MWCNT/glass fibres composite is the highest.
- the porous layers displayed a rough surface with gaps between the solid parts providing relative movements between the dielectric materials from excitation of airborne acoustic waves that make mechanical vibrations in the porous structure.
- This relative movement at a low frequency region leads to triboelectric charge generation from a contact electrification effect and electrical discharge can take place through the conductive network so that the electrical energy can be converted into thermal dissipation.
- PVDF has a piezoelectric effect enabling it to convert mechanical energy including sound energy into electrical energy, more relatively at a higher frequency region (>1000 Hz).
- Example 2 Referring now to FIG. 4A, a fabrication method for a PVDF/MWCNT-modified glass wool porous composite is shown.
- a polymer solution containing the negative triboelectric PVDF was prepared by dissolving 5 wt% PVDF in a mixed DMF and acetone solvent (50:50 by volume) in a silicone oil bath at 60 °C. MWCNTs with a concentration of 7 wt% (in the solid PVDF powder) were added to the polymer solution to satisfy the percolation threshold.
- a porous glass wool sample as a positive triboelectric material was directly immersed in the prepared polymer suspension to form a porous composite, as shown in FIG. 4A.
- the PVDF/MWCNT-modified glass wool sample was then annealed at 135 °C for 24 hours.
- This method is scalable at low cost by eliminating the amount of water used for leaching the salt as described in Example 1.
- FIG. 4B sound absorption coefficients of the porous composites were measured according to the ASTM E1050-19 procedure utilizing a standard acoustic tube (Bruel & Kjaer) with a sample thickness of 25 mm and diameter of 100 mm.
- the acoustic absorption coefficients of the prepared PVDF-modified glass wool and PVDF/MWCNT-modified glass wool porous composites compared to pure PVDF and glass wool samples are shown in FIG. 4B. As can be seen from FIG.
- the acoustic absorption coefficient of the PVDF/MWCNT-modified glass wool is the highest and is able to reach more than 50% at frequencies higher than 550 Hz in the audible range (approximately 100% above 1.4 kHz), which is significantly higher than the absorption coefficient of benchmarking glass wool and porous foams in industry.
- FIG. 5A a fabrication method for a PVDF electrospun fibre- coated glass wool porous composite is shown.
- An electrospinning technique was used to deposit PVDF or PVDF/MWCNT electrospun fibres on a porous glass wool sample as shown in FIG. 5A.
- a polymer solution containing the negative triboelectric PVDF was prepared by dissolving 5 wt% PVDF in a mixed DMF and acetone solvent (50:50 by volume) in a silicone oil bath at 60 °C. MWCNTs with a concentration of 7 wt% (in the solid PVDF powder) were added to the polymer solution to satisfy the percolation threshold.
- a spinneret containing the PVDF solution was used to deposit the PVDF electrospun fibres.
- a high voltage power supply was used at 1.5 kV/cm between a tip of the spinneret containing the PVDF solution and the grounded glass wool sample.
- a continuous fine jet of the polymer solution was ejected from the spinneret and moved through the electric field to be deposited on the grounded glass wool sample which was flipped on all sides every 30 minutes to allow the fine PVDF electrospun fibres to diffuse inside its porosity and cover whole surfaces.
- the PVDF electrospun fibre-coated glass wool was then annealed at 135 °C for 24 hours.
- This method is scalable at low cost by eliminating the amount of polymer solution used for the immersion process as described in Example 2 and water used for leaching the salt as described in Example 1 .
- the acoustic absorption coefficient of PVDF/MWCNT electrospun fibre-coated glass wool is the highest and is able to reach more than 50% at frequencies higher than 450 Hz in the audible range (approximately 100% above 1 .4 kHz), which is significantly higher than the absorption coefficient of the benchmarking glass wool and porous foams in industry.
- the piezoelectric PVDF electrospun fibres act as a negative triboelectric material, while the glass wool acts as a positive triboelectric material.
- the excitation from airborne acoustic waves causes mechanical vibrations with relative movement between the PVDF electrospun fibres and the glass wool leading to contact electrification which can generate charges through the triboelectric effect, and electrical discharge can happen through the conductive MWCNT network.
- Example 4 An electrospinning technique was used to deposit polystyrene (PS) or PS/MWCNT electrospun fibres on a porous glass wool sample.
- a polymer solution containing the negative triboelectric PS was prepared by dissolving 15 wt% PS in a DMF solvent in a silicone oil bath at 50 °C. MWCNTs with a concentration of 5 wt% (in the solid PS powder) were added to the polymer solution.
- a spinneret containing PS or PS/MWCNT suspension was used to fabricate the PS or PS/MWCNT electrospun fibres.
- a high voltage was used at 2 kV/cm between a tip of the spinneret containing the polymer solution and the grounded glass wool sample.
- a continuous fine jet of the polymer solution was ejected from the spinneret and moved through the electric field to be deposited on the grounded glass wool sample which was flipped on all sides every 30 minutes to allow the fine electrospun fibres to diffuse into its porous structure and to cover whole surfaces.
- the PS electrospun fibre-coated glass wool was then annealed at 90 °C for 2 hours.
- the acoustic absorption coefficient of PS/MWCNT electrospun fibre- coated glass wool is the highest and is able to reach more than 50% at frequencies higher than 550 Hz in the audible range (approximately 100% above 1.2 kHz), which is significantly higher than the absorption coefficient of the benchmarking glass wool and porous foams in industry.
- the PS electrospun fibres act as a negative triboelectric material, while the glass wool acts as a positive triboelectric material. Excitation from airborne acoustic waves causes mechanical vibrations with relative movement between the PS electrospun fibres and the glass wool leading to contact electrification, which can generate charges through the triboelectric effect, and electrical discharge can happen through the conductive MWCNT network.
- Example 5 Referring now to FIG. 7, an electrospinning technique using two (2) spinnerets to deposit two (2) triboelectric fibre materials is shown.
- a high voltage power supply is used between tips of the two (2) spinnerets containing two polymer solutions and a grounded substrate. Continuous jets of the polymer solutions ejected from the spinnerets and moved through the electric field are deposited on the grounded substrate to accumulate fibres of the two triboelectric materials.
- triboelectric materials with electrically conductive materials can be used to effectively dissipate airborne sound energy for noise mitigation applications through a conductive network introduced to convert the generated electrical energy into thermal dissipation.
- the present invention provides a triboelectric porous composite for airborne acoustic absorption and a method of fabricating a porous composite for airborne acoustic absorption.
- the porous composite for airborne acoustic absorption of the present invention includes at least two types of triboelectric materials with substantially different charge affinities homogenously mixed for enhancing conversion of mechanical energy in the acoustic wave to electrical energy through triboelectric effect, which may be thermally dissipated through addition of an electrically conducting material.
- the porous triboelectric composite of the present invention provides relative movements of the triboelectric materials from excitation of airborne acoustic waves that makes mechanical vibrations in the porous structure, which undergoes electromechanical energy conversion and acoustic absorption through the triboelectric effect.
- the sound absorption material of the present invention provides improved ability in airborne sound absorption at lowered cost and simplified process for practical implementation, improved material performance for passive sound absorption at low frequency range, particularly effective in absorbing sounds below 1000 Hz, and a wide range of material pair selection with triboelectric effect.
- Fabrication methods of the present invention involve steps of preparing precursor solutions or suspensions of triboelectric materials and conductive materials in a mixed solvent and preparing a porous composite structure from the precursor solution or suspension by salt/sugar template, immersion, or electrospinning techniques.
- the fabrication methods of the present invention scalable for industry.
- the sound absorption material of the present invention may be applied in noise mitigation applications inside buildings and for industrial machines, home appliances, vehicles, noise barriers and high-quality audio devices and instruments. While preferred embodiments of the invention have been described, it will be clear that the invention is not limited to the described embodiments only. Numerous modifications, changes, variations, substitutions and equivalents will be apparent to those skilled in the art without departing from the scope of the invention as described in the claims. Further, unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise”, “comprising” and the like are to be construed in an inclusive as opposed to an exclusive or exhaustive sense; that is to say, in the sense of "including, but not limited to”.
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Acoustics & Sound (AREA)
- Multimedia (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SG10202250499C | 2022-07-18 | ||
| SG10202250499C | 2022-07-18 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024019660A1 true WO2024019660A1 (en) | 2024-01-25 |
Family
ID=89618646
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/SG2023/050481 Ceased WO2024019660A1 (en) | 2022-07-18 | 2023-07-10 | Sound absorption material and method of fabricating same |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2024019660A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119663499A (en) * | 2025-02-19 | 2025-03-21 | 上海市第六人民医院 | Fabric with noise monitoring function and preparation method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018132075A1 (en) * | 2017-01-14 | 2018-07-19 | Agency For Science, Technology And Research | Porous composite for sound absorption |
| CN109180137A (en) * | 2018-10-18 | 2019-01-11 | 合肥慧林建材有限公司 | It is a kind of to build dedicated sound insulating sheet material and preparation method thereof |
| CN111892421A (en) * | 2019-05-05 | 2020-11-06 | 南京和润隆环保科技有限公司 | Preparation method of noise-reducing insulation board |
| WO2021025619A1 (en) * | 2019-08-05 | 2021-02-11 | Agency For Science, Technology And Research | Porous composite material for sound absorption and method of producing same |
-
2023
- 2023-07-10 WO PCT/SG2023/050481 patent/WO2024019660A1/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018132075A1 (en) * | 2017-01-14 | 2018-07-19 | Agency For Science, Technology And Research | Porous composite for sound absorption |
| CN109180137A (en) * | 2018-10-18 | 2019-01-11 | 合肥慧林建材有限公司 | It is a kind of to build dedicated sound insulating sheet material and preparation method thereof |
| CN111892421A (en) * | 2019-05-05 | 2020-11-06 | 南京和润隆环保科技有限公司 | Preparation method of noise-reducing insulation board |
| WO2021025619A1 (en) * | 2019-08-05 | 2021-02-11 | Agency For Science, Technology And Research | Porous composite material for sound absorption and method of producing same |
Non-Patent Citations (2)
| Title |
|---|
| LI XIUHONG, PENG YUJIE, HE YOUQI, ZHANG CHUPENG, ZHANG DAODE, LIU YONG: "Research Progress on Sound Absorption of Electrospun Fibrous Composite Materials", NANOMATERIALS, MDPI, vol. 12, no. 7, pages 1123, XP093132919, ISSN: 2079-4991, DOI: 10.3390/nano12071123 * |
| TANG XIAONING; KONG DEYI; YAN XIONG: "Facile dip-coating method to prepare micro-perforated fabric acoustic absorber", APPLIED ACOUSTICS., ELSEVIER PUBLISHING., GB, vol. 130, 1 January 1900 (1900-01-01), GB , pages 133 - 139, XP085256330, ISSN: 0003-682X, DOI: 10.1016/j.apacoust.2017.09.021 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119663499A (en) * | 2025-02-19 | 2025-03-21 | 上海市第六人民医院 | Fabric with noise monitoring function and preparation method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| Blake et al. | 3D printable ceramic–polymer electrolytes for flexible high‐performance Li‐ion batteries with enhanced thermal stability | |
| JP5721738B2 (en) | Piezoelectric and / or pyroelectric solid composite material, method for obtaining the material and use thereof | |
| TWI465118B (en) | Electret diaphragm and speaker using the same | |
| JP5615988B1 (en) | Piezoelectric laminate | |
| Li et al. | Cellulosic biomass-reinforced polyvinylidene fluoride separators with enhanced dielectric properties and thermal tolerance | |
| Lu et al. | Atomic layer deposition onto thermoplastic polymeric nanofibrous aerogel templates for tailored surface properties | |
| CN109808267B (en) | Electromagnetic shielding composite material and preparation method thereof | |
| KR101596536B1 (en) | Electret material and electrostatic-type acoustic transducer | |
| CN106104858B (en) | Methods, apparatus and systems for binder components for fibrillating electrode membranes | |
| CN102804437A (en) | Piezoelecric polymer film element, in particular a polymer film, and method for the production thereof | |
| JP7018945B2 (en) | High-concentration particle-containing film and its manufacturing method | |
| WO2024019660A1 (en) | Sound absorption material and method of fabricating same | |
| TWI407467B (en) | Electrodes for electric double layer devices | |
| Cui et al. | Preparation of 3-D porous PVDF/TPU composite foam with superoleophilic/hydrophobicity for the efficient separation of oils and organics from water | |
| Kwon et al. | Scalable electrically conductive spray coating based on block copolymer nanocomposites | |
| KR20160066606A (en) | Triboelectric generator and method for manufacturing the generator | |
| Banerjee et al. | Piezoelectric and Dielectric Characterization of MWCNT‐Based Nanocomposite Flexible Films | |
| JP2008529310A (en) | High loading ratio supercapacitor electrode and manufacturing method by extrusion | |
| KR20220024794A (en) | Reticulated composite material | |
| CN100505359C (en) | A preparation method of piezoelectric functional film with controllable microporous structure | |
| JPWO2015005420A1 (en) | Piezoelectric sheet, method for producing the sheet, and piezoelectric laminate | |
| Youn et al. | Electrospun polyvinylidene fluoride membranes: Waterproofing and acoustic performance for air and acoustic vents in electronics | |
| JP6209706B2 (en) | Aluminum nonwoven fiber material for current collector of power storage device, method for producing the same, electrode using the aluminum nonwoven fiber material, and method for producing the same | |
| Geng et al. | Highly Compressible Micro/Nanofibrous Sponges with Thin-Walled Cavity Structures Enable Low-Frequency Noise Reduction | |
| Goda et al. | Polymeric Foam for Energy Applications |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 23843469 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 11202500195P Country of ref document: SG |
|
| WWP | Wipo information: published in national office |
Ref document number: 11202500195P Country of ref document: SG |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 23843469 Country of ref document: EP Kind code of ref document: A1 |