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WO2024098169A1 - Non-floor-standing formwork dismounting and mounting apparatus for pier caps and construction method - Google Patents

Non-floor-standing formwork dismounting and mounting apparatus for pier caps and construction method Download PDF

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Publication number
WO2024098169A1
WO2024098169A1 PCT/CN2022/130189 CN2022130189W WO2024098169A1 WO 2024098169 A1 WO2024098169 A1 WO 2024098169A1 CN 2022130189 W CN2022130189 W CN 2022130189W WO 2024098169 A1 WO2024098169 A1 WO 2024098169A1
Authority
WO
WIPO (PCT)
Prior art keywords
cross
positioning
shaped frame
motor
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2022/130189
Other languages
French (fr)
Chinese (zh)
Inventor
宋照尚
王根叶
郭庆林
邱中原
杨立志
张伟
张滨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Airport Construction Engineering Co Ltd
Original Assignee
Airport Construction Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Airport Construction Engineering Co Ltd filed Critical Airport Construction Engineering Co Ltd
Priority to PCT/CN2022/130189 priority Critical patent/WO2024098169A1/en
Publication of WO2024098169A1 publication Critical patent/WO2024098169A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/02Piers; Abutments ; Protecting same against drifting ice
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

Definitions

  • the invention relates to the field of construction engineering, and in particular to a non-ground-type pier cap beam formwork disassembly and assembly device and a construction method.
  • the dismantling operation is carried out at high altitude, and the safety risk of the operators is high.
  • Most of the current cap beam construction adopts the method of bulk loading in the air, especially the dismantling construction, which is more dangerous.
  • the conventional disassembly and assembly methods are as follows: (1) Conventional installation: When installing and disassembling the conventional cap beam formwork, a special ground scaffolding needs to be set up. When installing the cap beam formwork, the operators use the ground scaffolding. (2) Conventional dismantling: When dismantling the cap beam formwork, the operators also use the scaffolding and crane to dismantle all the components of the cap beam formwork piece by piece.
  • the cap beam is poured after the cap beam formwork is installed. After pouring, the formwork is lowered by a tower crane or a crane.
  • the tower crane or the crane needs to be used for a long time, and the installation process is individual and a large number of scaffolding structures will be used.
  • the overall installation time is long and the dismantling efficiency is low.
  • the overall safety and accuracy are poor, the construction is slow and the risk is high.
  • the purpose of the present invention is to provide a non-ground type pier cap beam formwork disassembly and assembly device, which can be more conveniently used for the processing of pier cap beams, has a novel structure, and is easy to disassemble and use.
  • a non-ground-type pier cap beam formwork disassembly and assembly device comprises a first supporting device and a second supporting device, wherein the first supporting device and the second supporting device are respectively arranged on two adjacent piers;
  • the first supporting device comprises a first motor support frame, two first legs and two second legs, the upper ends of the two first legs are connected to the first cross bracing beam through a first cross adjustment positioning plate and a first cross positioning bolt, and the upper ends of the two second legs are connected to the second cross bracing beam through a second cross adjustment positioning plate and a second cross positioning bolt;
  • the left part of the first cross brace is connected to the first motor support frame through the first longitudinal adjustment positioning plate and the first longitudinal positioning screw
  • the left part of the second cross brace is connected to the first motor support frame through the second longitudinal adjustment positioning plate and the second longitudinal positioning screw.
  • the first electric hoist and the second electric hoist are respectively arranged on the front and rear of the first motor support frame;
  • the second supporting device comprises a second motor support frame, two third legs and two fourth legs, the upper ends of the two third legs are connected to the third cross bracing beam through a third cross adjustment positioning plate and a third cross positioning bolt, and the upper ends of the two fourth legs are connected to the fourth cross bracing beam through a fourth cross adjustment positioning plate and a fourth cross positioning bolt;
  • the right part of the third cross brace is connected to the second motor support frame through the third longitudinal adjustment positioning plate and the third longitudinal positioning screw
  • the right part of the fourth cross brace is connected to the second motor support frame through the fourth longitudinal adjustment positioning plate and the fourth longitudinal positioning screw
  • the third electric hoist and the fourth electric hoist are respectively arranged on the front and rear of the second motor support frame;
  • Laser positioning transmitters are disposed on the right portion of the first cross bracing beam and the right portion of the second cross bracing beam, and laser positioning receivers are disposed on the left portion of the third cross bracing beam and the left portion of the fourth cross bracing beam.
  • the first leg, the second leg, the third leg and the fourth leg are all I-beams, and the bottom of the first leg, the bottom of the second leg, the bottom of the third leg and the bottom of the fourth leg are all connected with a ground fixing plate;
  • the first transverse adjustment positioning plate, the second transverse adjustment positioning plate, the third transverse adjustment positioning plate and the fourth transverse adjustment positioning plate are all rectangular steel plates.
  • a foundation embedded plate is pre-buried in the upper end of the pier column, and the foundation fixing plate is fixedly connected to the foundation embedded plate through two foundation fixing threaded steel rods;
  • the anchor fixing threaded steel rod is a round rod with threads on the outer wall.
  • the lower part of the anchor fixing threaded steel rod is embedded in the upper end of the pier and passes through the anchor embedded plate.
  • the upper part of the anchor fixing threaded steel rod passes through the anchor fixing plate and is positioned by at least two anchor positioning nuts.
  • the first transverse adjustment positioning plate is welded to the first leg, and a plurality of first transverse adjustment positioning holes for the first transverse positioning bolts to pass through are formed on the first transverse adjustment positioning plate;
  • the second transverse adjustment positioning plate is welded to the second leg, and the second transverse adjustment positioning plate is provided with a plurality of second transverse adjustment positioning holes for the second transverse positioning bolts to pass through;
  • the third transverse adjustment positioning plate is welded to the third leg, and the third transverse adjustment positioning plate is provided with a plurality of third transverse adjustment positioning holes for the third transverse positioning bolts to pass through;
  • the fourth transverse adjustment positioning plate is welded to the fourth supporting leg, and a plurality of fourth transverse adjustment positioning holes for fourth transverse positioning bolts to pass through are formed on the fourth transverse adjustment positioning plate.
  • the first cross bracing beam, the second cross bracing beam, the third cross bracing beam and the fourth cross bracing beam are all I-beams, two groups of first support frame adapter plates are arranged on the first cross bracing beam, the first support frame adapter plate is fixedly connected to the first cross bracing beam, the first support frame adapter plate is connected to the first longitudinal adjustment positioning plate through the first longitudinal positioning screw, and the first longitudinal adjustment positioning plate is welded and fixedly connected to the first motor support frame;
  • Two groups of second support frame adapter plates are arranged on the second cross bracing beam, the second support frame adapter plates are fixedly connected to the second cross bracing beam, the second support frame adapter plates are connected to the second longitudinal adjustment positioning plates through second longitudinal positioning screws, and the second longitudinal adjustment positioning plates are welded and fixedly connected to the first motor support frame.
  • third support beam adapter plates are provided on the third cross support beam, the third support beam adapter plates are fixedly connected to the third cross support beam, the third support beam adapter plates are connected to the third longitudinal adjustment positioning plates through third longitudinal positioning screws, and the third longitudinal adjustment positioning plates are fixedly connected to the second motor support bracket by welding;
  • Two sets of fourth support beam adapter plates are arranged on the fourth cross support beam, the fourth support beam adapter plates are fixedly connected to the fourth cross support beam, the fourth support beam adapter plates are connected to the fourth longitudinal adjustment positioning plates through the fourth longitudinal positioning screws, and the fourth longitudinal adjustment positioning plates are welded and fixedly connected to the second motor support frame.
  • the first motor support frame includes a first front U-shaped frame and a first rear U-shaped frame, the first front U-shaped frame open end is connected to the first U-shaped frame front adapter plate, the first rear U-shaped frame open end is connected to the first U-shaped frame rear adapter plate, the first front U-shaped frame and the first rear U-shaped frame are arranged in mirror symmetry, and the first U-shaped frame front adapter plate is fixedly connected to the first U-shaped frame rear adapter plate by bolts;
  • the first electric hoist is connected to the first front U-shaped frame through the first motor positioning base
  • the second electric hoist is connected to the first rear U-shaped frame through the second motor positioning base.
  • the second motor support frame includes a second front U-shaped frame and a second rear U-shaped frame, the second front U-shaped frame open end is connected to a second U-shaped frame front adapter plate, the second rear U-shaped frame open end is connected to a second U-shaped frame rear adapter plate, and after the second front U-shaped frame and the second rear U-shaped frame are arranged in mirror symmetry, the second U-shaped frame front adapter plate is fixedly connected to the second U-shaped frame rear adapter plate by bolts;
  • the third electric hoist is connected to the second front U-shaped frame through the third motor positioning base, and the fourth electric hoist is connected to the second rear U-shaped frame through the fourth motor positioning base.
  • the first electric hoist, the second electric hoist, the third electric hoist and the fourth electric hoist are all motor lifting assemblies
  • the motor lifting assembly includes a lifting motor and a cable hook assembly connected to the lifting motor, and the lifting motor is connected to the handheld controller through a line;
  • the laser positioning transmitter comprises a laser transmitter body and a transmitter lifting base connected to the lower end of the laser transmitter body;
  • the laser positioning receiver comprises a receiver body and a receiver lifting base connected to the lower end of the receiver body;
  • the optical transmitter body and the receiver body are both connected to the handheld controller through a wireless signal transmission module;
  • a first middle section extended positioning beam is connected between the first cross bracing beam and the third cross bracing beam, and a second middle section extended positioning beam is connected between the second cross bracing beam and the fourth cross bracing beam.
  • Another object of the present invention is to provide a construction method for a pier cap beam, which can complete the processing of the pier cap beam more safely and stably, and has a shorter cycle and safer construction.
  • a construction method for a pier cap beam using the above-mentioned non-ground-type pier cap beam template disassembly and assembly equipment, specifically comprises the following steps:
  • Step A the first electric hoist is connected to the first front U-shaped frame through the first motor positioning base, the second electric hoist is connected to the first rear U-shaped frame through the second motor positioning base, and the first front U-shaped frame and the first rear U-shaped frame are connected by bolts;
  • the third electric hoist is connected to the second front U-shaped frame through the third motor positioning base, the fourth electric hoist is connected to the second rear U-shaped frame through the fourth motor positioning base, and the second front U-shaped frame and the second rear U-shaped frame are connected by bolts;
  • Step B the first motor support is connected to the first cross beam and the second cross beam, the second motor support is connected to the third cross beam and the fourth cross beam, and the second leg and two second legs are installed;
  • Step C using a tower crane or a crane to respectively hoist the first supporting device and the second supporting device and install them on two adjacent piers; the first supporting device and the second supporting device are both fixedly connected to the upper end of the pier through a threaded steel rod fixed by a ground anchor;
  • Step D assemble the cap beam template mechanism for casting the cap beam; connect the four electric hoists to the power supply, adjust the lowering position of the hooks on the electric hoists so that the bottoms of the four hooks are in the same plane; the electric hoists lift the assembled cap beam template through the hooks, and then anchor the cap beam template mechanism on the pier column through the pre-embedded fine-rolled threaded steel bars;
  • Step E pouring concrete mortar in the cap beam formwork, after pouring, the cross bracing beam and the legs are pre-embedded in the concrete mortar, and waiting for the concrete mortar to cool;
  • Step F after the cap beam formed by the concrete mortar cools and solidifies, the electric hoist lifts the cap beam template through the hook, removes the bolts used to fix the cap beam template, and after the cap beam template is lifted by the hook of the electric hoist, the template is lowered to the ground;
  • Step G remove the bolts connecting the motor support frame and the cross bracing beam, and use a tower crane or a crane to lift the motor support frame and the electric hoist and lower them to the ground;
  • Step H after the motor support frame and the electric hoist are transported to the next construction site, a cross brace beam and legs are installed under the motor support frame to form a new support device, and the new support device is used for processing the next cap beam.
  • the legs and cross bracing beams in the disassembly and assembly equipment of the present invention can be used as the supporting structure of the disassembly and assembly equipment, and can also be used as the keel of the cap beam. After being embedded in the cap beam, it can not only improve the convenience of disassembly of the formwork disassembly and assembly equipment, but also improve the structural strength of the cap beam and reduce the construction of the original steel bar keel of the cap beam.
  • the overall structure is simple, novel and highly innovative.
  • FIG. 1 is a front view schematic diagram of the overall structure of the non-ground-type pier cap beam formwork disassembly and assembly equipment.
  • Figure 2 is a top view schematic diagram of the overall structure of the non-ground-type pier cap beam formwork disassembly and assembly equipment.
  • FIG. 3 is a schematic top view of the overall structure of the first supporting device.
  • FIG. 4 is a schematic top view of the overall structure of the second supporting device.
  • Figure 5 is a left-view schematic diagram of the overall structure of the non-ground-type pier cap beam formwork disassembly and assembly equipment.
  • Figure 6 is a right view schematic diagram of the overall structure of the non-ground-type pier cap beam formwork disassembly and assembly equipment.
  • Figure 7 is a front view schematic diagram of the non-ground-type pier cap beam formwork disassembly and assembly equipment when disassembling the cap beam formwork mechanism.
  • Figure 8 is a top view schematic diagram of the non-ground-type pier cap beam formwork disassembly and assembly equipment when disassembling the cap beam formwork mechanism.
  • Figure 9 is a side view schematic diagram of the non-ground-type pier cap beam formwork disassembly and assembly equipment when disassembling the cap beam formwork mechanism.
  • the present invention provides a non-ground-type pier cap beam formwork disassembly and assembly equipment and a construction method.
  • the present invention is further described in detail below. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
  • a non-ground-type pier cap beam formwork disassembly and assembly device includes a first support device 1 and a second support device 2, and the first support device 1 and the second support device 2 are respectively arranged at the upper ends of two adjacent piers 3.
  • the first support device 1 includes a first motor support frame 11, two first legs 12 and two second legs 13, and the upper ends of the two first legs 11 are connected to a first cross bracing beam 15 through a first cross adjustment positioning plate 14 and a first cross positioning bolt, and the upper ends of the two second legs 12 are connected to a second cross bracing beam 17 through a second cross adjustment positioning plate 16 and a second cross positioning bolt.
  • the left part of the first cross bracing beam 15 is positioned and connected to the first motor support frame 11 through the first longitudinal adjustment positioning plate 18 and the first longitudinal positioning screw 1
  • the left part of the second cross bracing beam 17 is positioned and connected to the first motor support frame 11 through the second longitudinal adjustment positioning plate 19 and the second longitudinal positioning screw.
  • the first electric hoist 31 and the second electric hoist 32 are respectively arranged on the front and rear of the first motor support frame 11.
  • the second supporting device 2 includes a second motor support frame 21, two third supporting legs 22 and two fourth supporting legs 23.
  • the upper ends of the two third supporting legs 22 are connected to the third cross bracing beam 25 through a third cross-adjusting positioning plate 24 and a third cross-adjusting positioning bolt.
  • the upper ends of the two fourth supporting legs 23 are connected to the fourth cross bracing beam 27 through a fourth cross-adjusting positioning plate 26 and a fourth cross-adjusting positioning bolt.
  • the right part of the third cross brace beam 25 is positioned and connected to the second motor support frame 21 through the third longitudinal adjustment positioning plate 28 and the third longitudinal positioning screw.
  • the right part of the fourth cross brace beam 27 is positioned and connected to the second motor support frame 21 through the fourth longitudinal adjustment positioning plate 29 and the fourth longitudinal positioning screw.
  • the third electric hoist 33 and the fourth electric hoist 34 are respectively provided on the front and rear of the second motor support frame 21.
  • a laser positioning transmitter 4 is disposed on the right portion of the first cross-bracing beam 15 and the right portion of the second cross-bracing beam 17
  • a laser positioning receiver 41 is disposed on the left portion of the third cross-bracing beam 25 and the left portion of the fourth cross-bracing beam 27 .
  • the first leg 12 , the second leg 13 , the third leg 22 and the fourth leg 23 are all in the shape of I-beams, and the bottoms of the first leg 12 , the second leg 13 , the third leg 22 and the fourth leg 23 are all connected with anchor plates 37 .
  • the first transverse adjustment positioning plate 14 , the second transverse adjustment positioning plate 16 , the third transverse adjustment positioning plate 24 and the fourth transverse adjustment positioning plate 26 are all rectangular steel plates.
  • a foundation plate 35 is pre-buried in the upper end of the pier column 3 , and a foundation fixing plate 37 is fixedly connected to the foundation plate 35 in the upper end of the pier column 3 via two foundation fixing threaded steel rods 36 .
  • the anchor fixing threaded steel rod 36 is a round rod with threads on the outer wall.
  • the lower part of the anchor fixing threaded steel rod 36 is embedded in the upper end of the pier 3 and passes through the anchor embedded plate 35.
  • the upper part of the anchor fixing threaded steel rod 36 passes through the anchor fixing plate and is positioned by connecting at least two anchor positioning nuts.
  • the first transverse adjustment positioning plate 14 is welded to the first leg 12 , and a plurality of first transverse adjustment positioning holes for first transverse positioning bolts to pass through are formed on the first transverse adjustment positioning plate 14 .
  • the second transverse adjustment positioning plate 16 is welded to the second leg 13 , and a plurality of second transverse adjustment positioning holes for second transverse positioning bolts to pass through are formed on the second transverse adjustment positioning plate 16 .
  • the third transverse adjustment positioning plate 24 is welded to the third leg, and a plurality of third transverse adjustment positioning holes for third transverse positioning bolts to pass through are formed on the third transverse adjustment positioning plate 24 .
  • the fourth transverse adjustment positioning plate 26 is welded to the fourth leg, and a plurality of fourth transverse adjustment positioning holes for fourth transverse positioning bolts to pass through are formed on the fourth transverse adjustment positioning plate 26 .
  • the first cross bracing beam 15, the second cross bracing beam 17, the third cross bracing beam 25 and the fourth cross bracing beam 27 are all I-beams.
  • Two sets of first support frame adapter plates 151 are provided on the first cross bracing beam 15.
  • the first support frame adapter plate 151 is fixedly connected to the first cross bracing beam 15.
  • the first support frame adapter plate 151 is connected to the first longitudinal adjustment positioning plate 18 through a first longitudinal positioning screw.
  • the first longitudinal adjustment positioning plate 18 is welded and fixedly connected to the first motor support frame 11.
  • Two sets of second support frame adapter plates 171 are provided on the second cross bracing beam 17 , the second support frame adapter plates 171 are fixedly connected to the second cross bracing beam 17 , the second support frame adapter plates 171 are connected to the second longitudinal adjustment positioning plates 19 via second longitudinal positioning screws, and the second longitudinal adjustment positioning plates 171 are welded and fixedly connected to the first motor support frame 11 .
  • third support beam adapter plates 251 are provided on the third cross support beam 25 , the third support beam adapter plates 251 are fixedly connected to the third cross support beam 25 , the third support beam adapter plates 251 are connected to the third longitudinal adjustment positioning plates 28 through third longitudinal positioning screws, and the third longitudinal adjustment positioning plates 28 are welded and fixedly connected to the second motor support bracket 21 .
  • Two sets of fourth support beam adapter plates 271 are provided on the fourth cross support beam 27 , the fourth support beam adapter plates 271 are fixedly connected to the fourth cross support beam 27 , the fourth support beam adapter plates 271 are connected to the fourth longitudinal adjustment positioning plates 29 through fourth longitudinal positioning screws, and the fourth longitudinal adjustment positioning plates 29 are welded and fixedly connected to the second motor support bracket 21 .
  • the first motor support frame 11 includes a first front U-shaped frame 111 and a first rear U-shaped frame 112.
  • the open end of the first front U-shaped frame 111 is connected to a first U-shaped frame front adapter plate 113, and the open end of the first rear U-shaped frame 111 is connected to a first U-shaped frame rear adapter plate 114.
  • the first U-shaped frame front adapter plate 113 is fixedly connected to the first U-shaped frame rear adapter plate 114 by bolts.
  • the first electric hoist 31 is connected to the first front U-shaped frame 111 through a first motor positioning base
  • the second electric hoist 32 is connected to the first rear U-shaped frame 112 through a second motor positioning base.
  • the second motor support frame 21 includes a second front U-shaped frame 211 and a second rear U-shaped frame 212.
  • the open end of the second front U-shaped frame 211 is connected to a second U-shaped frame front adapter plate 213, and the open end of the second rear U-shaped frame 212 is connected to a second U-shaped frame rear adapter plate 214.
  • the second U-shaped frame front adapter plate 213 is fixedly connected to the second U-shaped frame rear adapter plate 214 by bolts.
  • the third electric hoist 33 is connected to the second front U-shaped frame 211 through a third motor positioning base, and the fourth electric hoist 34 is connected to the second rear U-shaped frame 212 through a fourth motor positioning base.
  • the first electric hoist 31, the second electric hoist 32, the third electric hoist 33 and the fourth electric hoist 34 are all motor lifting components 5, and the motor lifting component 5 includes a lifting motor 51 and a cable hook component 52 connected to the lifting motor 51.
  • the lifting motor 51 is connected to the handheld controller through a line.
  • the laser positioning transmitter 4 includes a laser transmitter body and a transmitter lifting base connected to the lower end of the laser transmitter body.
  • the laser positioning receiver 41 includes a receiver body and a receiver lifting base connected to the lower end of the receiver body; the optical transmitter body and the receiver body are both connected to the handheld controller through a wireless signal transmission module;
  • a first middle section extended positioning beam 6 is connected between the first cross bracing beam 15 and the third cross bracing beam 25
  • a second middle section extended positioning beam is connected between the second cross bracing beam 17 and the fourth cross bracing beam 27 .
  • the first electric hoist is connected to the first front U-shaped frame through the first motor positioning base, the second electric hoist is connected to the first rear U-shaped frame through the second motor positioning base, and the first front U-shaped frame and the first rear U-shaped frame are connected with bolts;
  • the third electric hoist is connected to the second front U-shaped frame through the third motor positioning base, the fourth electric hoist is connected to the second rear U-shaped frame through the fourth motor positioning base, and the second front U-shaped frame and the second rear U-shaped frame are connected with bolts.
  • the first motor support is connected to the first cross brace and the second cross brace
  • the second motor support is connected to the third cross brace and the fourth cross brace
  • the second leg and the two second legs are installed.
  • Assemble the cap beam template mechanism 7 for pouring the cap beam connect the four electric hoists to the power supply, adjust the lowering position of the hooks on the electric hoists so that the bottoms of the four hooks are in the same plane; the electric hoists lift the assembled cap beam template through the hooks, and then anchor the cap beam template mechanism 7 to the pier column through the pre-embedded fine-rolled threaded steel bars.
  • Pour concrete mortar in the cap beam template, and after pouring, the cross bracing beam and the legs are pre-embedded in the concrete mortar, waiting for the concrete mortar to cool.
  • a concrete cap beam 8 is formed.
  • the electric hoist uses a hook to lift the cap beam template, removes the bolts used to fix the cap beam template, and lifts the cap beam template with the hook of the electric hoist, and then lowers the template to the ground.
  • Remove the bolts connecting the motor support frame and the cross beam use a tower crane or a crane to lift the motor support frame and the electric hoist, and then lower them to the ground; after the motor support frame and the electric hoist are transported to the next construction site, the cross beam and the legs are installed under the motor support frame to form a new support device, and the new support device is used for the processing of the next cap beam.
  • the cap beam formwork disassembly and assembly equipment is first hoisted by transportation equipment.
  • the non-ground-type pier cap beam formwork disassembly and assembly equipment includes a first support device 1 and a second support device 2.
  • the first support device 1 and the second support device 2 are respectively arranged at the upper ends of two adjacent piers 3.
  • the first support device 1 includes a first motor support frame 11, two first legs 12 and two second legs 13.
  • the upper ends of the two first legs 11 are connected to the first cross bracing beam 15 through the first cross adjustment positioning plate 14 and the first cross positioning bolts.
  • the upper ends of the two second legs 12 are connected to the second cross bracing beam 17 through the second cross adjustment positioning plate 16 and the second cross positioning bolts.
  • the left part of the first cross bracing beam 15 is positioned and connected to the first motor support frame 11 through the first longitudinal adjustment positioning plate 18 and the first longitudinal positioning screw 1
  • the left part of the second cross bracing beam 17 is positioned and connected to the first motor support frame 11 through the second longitudinal adjustment positioning plate 19 and the second longitudinal positioning screw.
  • the first electric hoist 31 and the second electric hoist 32 are respectively arranged on the front and rear of the first motor support frame 11.
  • the second supporting device 2 includes a second motor support frame 21, two third supporting legs 22 and two fourth supporting legs 23.
  • the upper ends of the two third supporting legs 22 are connected to the third cross bracing beam 25 through a third cross-adjusting positioning plate 24 and a third cross-adjusting positioning bolt.
  • the upper ends of the two fourth supporting legs 23 are connected to the fourth cross bracing beam 27 through a fourth cross-adjusting positioning plate 26 and a fourth cross-adjusting positioning bolt.
  • the right part of the third cross brace beam 25 is positioned and connected to the second motor support frame 21 through the third longitudinal adjustment positioning plate 28 and the third longitudinal positioning screw.
  • the right part of the fourth cross brace beam 27 is positioned and connected to the second motor support frame 21 through the fourth longitudinal adjustment positioning plate 29 and the fourth longitudinal positioning screw.
  • the third electric hoist 33 and the fourth electric hoist 34 are respectively provided on the front and rear of the second motor support frame 21.
  • a laser positioning transmitter 4 is disposed on the right portion of the first cross-bracing beam 15 and the right portion of the second cross-bracing beam 17
  • a laser positioning receiver 41 is disposed on the left portion of the third cross-bracing beam 25 and the left portion of the fourth cross-bracing beam 27 .
  • the first leg 12 , the second leg 13 , the third leg 22 and the fourth leg 23 are all in the shape of I-beams, and the bottoms of the first leg 12 , the second leg 13 , the third leg 22 and the fourth leg 23 are all connected with anchor plates 37 .
  • the first transverse adjustment positioning plate 14 , the second transverse adjustment positioning plate 16 , the third transverse adjustment positioning plate 24 and the fourth transverse adjustment positioning plate 26 are all rectangular steel plates.
  • a foundation plate 35 is pre-buried in the upper end of the pier column 3 , and a foundation fixing plate 37 is fixedly connected to the foundation plate 35 in the upper end of the pier column 3 via two foundation fixing threaded steel rods 36 .
  • the anchor fixing threaded steel rod 36 is a round rod with threads on the outer wall.
  • the lower part of the anchor fixing threaded steel rod 36 is embedded in the upper end of the pier 3 and passes through the anchor embedded plate 35.
  • the upper part of the anchor fixing threaded steel rod 36 passes through the anchor fixing plate and is positioned by connecting at least two anchor positioning nuts.
  • the first transverse adjustment positioning plate 14 is welded to the first leg 12 , and a plurality of first transverse adjustment positioning holes for first transverse positioning bolts to pass through are formed on the first transverse adjustment positioning plate 14 .
  • the second transverse adjustment positioning plate 16 is welded to the second supporting leg 13 , and a plurality of second transverse adjustment positioning holes for second transverse positioning bolts to pass through are formed on the second transverse adjustment positioning plate 16 .
  • the third transverse adjustment positioning plate 24 is welded to the third leg, and a plurality of third transverse adjustment positioning holes for third transverse positioning bolts to pass through are formed on the third transverse adjustment positioning plate 24 .
  • the fourth transverse adjustment positioning plate 26 is welded to the fourth leg, and a plurality of fourth transverse adjustment positioning holes for fourth transverse positioning bolts to pass through are formed on the fourth transverse adjustment positioning plate 26 .
  • the first cross bracing beam 15, the second cross bracing beam 17, the third cross bracing beam 25 and the fourth cross bracing beam 27 are all I-beams.
  • Two sets of first support frame adapter plates 151 are provided on the first cross bracing beam 15.
  • the first support frame adapter plate 151 is fixedly connected to the first cross bracing beam 15.
  • the first support frame adapter plate 151 is connected to the first longitudinal adjustment positioning plate 18 through a first longitudinal positioning screw.
  • the first longitudinal adjustment positioning plate 18 is welded and fixedly connected to the first motor support frame 11.
  • Two sets of second support frame adapter plates 171 are provided on the second cross bracing beam 17 , the second support frame adapter plates 171 are fixedly connected to the second cross bracing beam 17 , the second support frame adapter plates 171 are connected to the second longitudinal adjustment positioning plates 19 via second longitudinal positioning screws, and the second longitudinal adjustment positioning plates 171 are welded and fixedly connected to the first motor support frame 11 .
  • third support beam adapter plates 251 are provided on the third cross support beam 25 , the third support beam adapter plates 251 are fixedly connected to the third cross support beam 25 , the third support beam adapter plates 251 are connected to the third longitudinal adjustment positioning plates 28 through third longitudinal positioning screws, and the third longitudinal adjustment positioning plates 28 are welded and fixedly connected to the second motor support bracket 21 .
  • Two sets of fourth support beam adapter plates 271 are provided on the fourth cross support beam 27 , the fourth support beam adapter plates 271 are fixedly connected to the fourth cross support beam 27 , the fourth support beam adapter plates 271 are connected to the fourth longitudinal adjustment positioning plates 29 through fourth longitudinal positioning screws, and the fourth longitudinal adjustment positioning plates 29 are welded and fixedly connected to the second motor support bracket 21 .
  • the first motor support frame 11 includes a first front U-shaped frame 111 and a first rear U-shaped frame 112.
  • the open end of the first front U-shaped frame 111 is connected to a first U-shaped frame front adapter plate 113, and the open end of the first rear U-shaped frame 111 is connected to a first U-shaped frame rear adapter plate 114.
  • the first U-shaped frame front adapter plate 113 is fixedly connected to the first U-shaped frame rear adapter plate 114 by bolts.
  • the first electric hoist 31 is connected to the first front U-shaped frame 111 through a first motor positioning base
  • the second electric hoist 32 is connected to the first rear U-shaped frame 112 through a second motor positioning base.
  • the second motor support frame 21 includes a second front U-shaped frame 211 and a second rear U-shaped frame 212.
  • the open end of the second front U-shaped frame 211 is connected to a second U-shaped frame front adapter plate 213, and the open end of the second rear U-shaped frame 212 is connected to a second U-shaped frame rear adapter plate 214.
  • the second U-shaped frame front adapter plate 213 is fixedly connected to the second U-shaped frame rear adapter plate 214 by bolts.
  • the third electric hoist 33 is connected to the second front U-shaped frame 211 through a third motor positioning base, and the fourth electric hoist 34 is connected to the second rear U-shaped frame 212 through a fourth motor positioning base.
  • the first electric hoist 31, the second electric hoist 32, the third electric hoist 33 and the fourth electric hoist 34 are all motor lifting components 5, and the motor lifting component 5 includes a lifting motor 51 and a cable hook component 52 connected to the lifting motor 51.
  • the lifting motor 51 is connected to the handheld controller through a line.
  • the laser positioning transmitter 4 includes a laser transmitter body and a transmitter lifting base connected to the lower end of the laser transmitter body.
  • the laser positioning receiver 41 includes a receiver body and a receiver lifting base connected to the lower end of the receiver body; the optical transmitter body and the receiver body are both connected to the handheld controller through a wireless signal transmission module;
  • a first middle section extended positioning beam 6 is connected between the first cross bracing beam 15 and the third cross bracing beam 25
  • a second middle section extended positioning beam is connected between the second cross bracing beam 17 and the fourth cross bracing beam 27 .
  • a construction method for a pier cap beam using the above-mentioned non-ground-type pier cap beam template disassembly and assembly equipment, specifically includes the following steps:
  • Step A the first electric hoist is connected to the first front U-shaped frame through the first motor positioning base, the second electric hoist is connected to the first rear U-shaped frame through the second motor positioning base, and the first front U-shaped frame and the first rear U-shaped frame are connected by bolts;
  • the third electric hoist is connected to the second front U-shaped frame through the third motor positioning base, the fourth electric hoist is connected to the second rear U-shaped frame through the fourth motor positioning base, and the second front U-shaped frame and the second rear U-shaped frame are connected by bolts;
  • Step B the first motor support is connected to the first cross beam and the second cross beam, the second motor support is connected to the third cross beam and the fourth cross beam, and the second leg and two second legs are installed;
  • Step C using a tower crane or a crane to respectively hoist the first supporting device and the second supporting device and install them on two adjacent piers; the first supporting device and the second supporting device are both fixedly connected to the upper end of the pier through a threaded steel rod fixed to the ground;
  • Step D assemble the cap beam template mechanism 7 for pouring the cap beam; connect the four electric hoists to the power supply, adjust the lowering position of the hooks on the electric hoists, so that the bottoms of the four hooks are in the same plane; the electric hoists lift the assembled cap beam template through the hooks, and then anchor the cap beam template mechanism 7 on the pier column through the pre-buried fine-rolled threaded steel bars;
  • Step E pouring concrete mortar in the cap beam formwork, after pouring, the cross bracing beam and the legs are pre-embedded in the concrete mortar, and waiting for the concrete mortar to cool;
  • Step F after the cap beam formed by the concrete mortar cools and solidifies, a concrete cap beam 8 is formed, the electric hoist lifts the cap beam template through the hook, removes the bolts used to fix the cap beam template, and after the cap beam template is lifted by the hook of the electric hoist, the template is lowered to the ground;
  • Step G remove the bolts connecting the motor support frame and the cross bracing beam, and use a tower crane or a crane to lift the motor support frame and the electric hoist and lower them to the ground;
  • Step H after the motor support frame and the electric hoist are transported to the next construction site, a cross brace beam and legs are installed under the motor support frame to form a new support device, and the new support device is used for processing the next cap beam.
  • Parts not described in the present invention can be implemented by adopting or drawing on existing technologies.
  • the overall assembly and disassembly process of the cap beam construction platform through detailed structural design and processing of some special components, achieves modularization of platform installation and disassembly, realizes the standardization and normalization of bridge cap beam construction, and achieves the purpose of convenient, efficient and safe installation and disassembly.
  • it has important application significance and promotion value.
  • the overall disassembly and assembly system of the platform mainly consists of longitudinal beams, cross beams, outriggers, winch power system, hanger and formwork platform.
  • the core component of the overall disassembly and assembly system of the platform is the winch located at the top.
  • the winch is an ordinary variable speed winch with a single drum. Since the construction process requires the four corners of the cap beam platform to be lowered synchronously, the winch needs to be modified so that the four winches are connected to a main switch at the same time in addition to the sub-switches. When the winches are working, they can ensure that the wire ropes are retracted or released at the same time to ensure the synchronous lifting or lowering of the platform.
  • the platform has a high self-weight.
  • the "two-way" winding method double rate is used when winding the wire rope to increase the tension and improve the safety factor.
  • the method of using the overall assembly and disassembly system of the cap beam platform for construction can greatly save the machinery cost in each cap beam construction cycle, and at the same time can save at least 1.5 to 2.0 days of construction period, speeding up the construction progress. With this construction method, there is no need to set up a ground scaffolding, but a special steel clamp installation and disassembly platform is installed, which is easy to operate and has a high safety factor.
  • the system is used to dismantle the cap beam template.
  • the support device in the present invention is a detachable connection. After the cap beam is processed, the legs and the cross bracing beam are embedded in the cap beam as a keel, which increases the overall firmness of the cap beam, avoids the trouble of later disassembly and assembly, and reduces the construction of the steel frame in the cap beam template.
  • a 3-ton electric hoist is set on the motor support frame, and the electric hoist is fixedly connected through a flange-shaped support seat.
  • tension steel bars or extension beams can be added to increase the stability of the two support devices.
  • the legs and cross brace beams in the disassembly and assembly equipment of the present invention can be used as the supporting structure of the disassembly and assembly equipment, and can also be used as the keel of the cap beam. After being embedded in the cap beam, it can not only improve the convenience of disassembly of the formwork disassembly and assembly equipment, but also improve the structural strength of the cap beam and reduce the construction of the original steel keel of the cap beam.
  • the overall structure is simple and novel, and highly innovative.

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Abstract

Disclosed in the present invention are a non-floor-standing formwork dismounting and mounting apparatus for pier caps and a construction method. The apparatus comprises a first supporting device and a second supporting device. The first supporting device comprises a first motor supporting frame, two first supporting legs and two second supporting legs; the upper ends of the two first supporting legs are connected to a first transverse supporting beam by means of a first transverse adjustment positioning plate and first transverse positioning bolts; and the upper ends of the two second supporting legs are connected to a second transverse supporting beam by means of a second transverse adjustment positioning plate and second transverse positioning bolts. The second supporting device comprises a second motor supporting frame, two third supporting legs and two fourth supporting legs; the upper ends of the two third supporting legs are connected to a third transverse supporting beam by means of a third transverse adjustment positioning plate and third transverse positioning bolts; and the upper ends of the two fourth supporting legs are connected to a fourth transverse supporting beam by means of a fourth transverse adjustment positioning plate and fourth transverse positioning bolts. The formwork dismounting and mounting apparatus and the construction method can be more conveniently used for fabrication of pier caps, achieving high efficiency and better safety in mounting and dismounting formworks.

Description

一种无落地式墩柱盖梁模板拆装设备及施工方法A non-ground-type pier column cap beam template disassembly and assembly equipment and construction method 技术领域Technical Field

本发明涉及建筑工程领域,具体涉及一种无落地式墩柱盖梁模板拆装设备及施工方法。The invention relates to the field of construction engineering, and in particular to a non-ground-type pier cap beam formwork disassembly and assembly device and a construction method.

背景技术Background technique

随着品质工程和安全文明施工的大力推行,桥梁工程施工的传统操作平台渐渐不能满足现有的施工要求。传统圆墩柱盖梁模板安装前,需要搭设专用脚手架,对基础要求严格,搭设及拆除落地脚手架是桥梁行业中风险较大的工序。传统盖梁模板上所有的钢材,包括侧模、钢楔、底模面板、承重梁、钢抱箍等均需要利用吊车进行逐块安装,由于此时盖梁已经施工完成,模板及其他钢材逐块拆除出难度较大,拆除作业在高空进行,作业人员安全风险高。现行的盖梁施工大多采取空中散装的方式,尤其是拆除施工,危险性更大。常规的拆装方式如下:(1)常规安装;常规盖梁模板安拆时需要搭设专用的落地脚手架,盖梁模板安装时,作业人员借助落地脚手架。(2)常规拆除:盖梁模板拆除时,作业人员也同样借助脚手架及吊车,对盖梁模板所有构配件逐块进行拆除。With the vigorous promotion of quality engineering and safe and civilized construction, the traditional operating platform of bridge engineering construction is gradually unable to meet the existing construction requirements. Before installing the traditional round pier column cap beam formwork, a special scaffolding needs to be set up, which has strict requirements on the foundation. The erection and dismantling of the ground scaffolding is a risky process in the bridge industry. All steel materials on the traditional cap beam formwork, including side formwork, steel wedges, bottom formwork panels, load-bearing beams, steel hoops, etc., need to be installed piece by piece using a crane. Since the cap beam has been completed at this time, it is difficult to dismantle the formwork and other steel materials piece by piece. The dismantling operation is carried out at high altitude, and the safety risk of the operators is high. Most of the current cap beam construction adopts the method of bulk loading in the air, especially the dismantling construction, which is more dangerous. The conventional disassembly and assembly methods are as follows: (1) Conventional installation: When installing and disassembling the conventional cap beam formwork, a special ground scaffolding needs to be set up. When installing the cap beam formwork, the operators use the ground scaffolding. (2) Conventional dismantling: When dismantling the cap beam formwork, the operators also use the scaffolding and crane to dismantle all the components of the cap beam formwork piece by piece.

技术问题technical problem

现有技术中安装好盖梁模板后进行盖梁的浇筑,浇筑完后,再使用塔吊或吊车将模板吊下,在加工浇筑盖梁的过程中,塔吊或吊车需要长时间的使用,并且安装过程中个,并且会使用大量的脚手架结构,整体的安装时间长,拆除效率低,对于部分较高的墩柱安装时,会有较大的安全隐患,整体的安全性和准确性较差,施工较慢并且风险性高。In the prior art, the cap beam is poured after the cap beam formwork is installed. After pouring, the formwork is lowered by a tower crane or a crane. In the process of processing and pouring the cap beam, the tower crane or the crane needs to be used for a long time, and the installation process is individual and a large number of scaffolding structures will be used. The overall installation time is long and the dismantling efficiency is low. When installing some higher piers, there will be greater safety hazards. The overall safety and accuracy are poor, the construction is slow and the risk is high.

技术解决方案Technical Solutions

本发明的目的在于提供一种无落地式墩柱盖梁模板拆装设备,该模板拆装设备可更方便的用于墩柱盖梁的加工,结构新颖,拆装使用方便。The purpose of the present invention is to provide a non-ground type pier cap beam formwork disassembly and assembly device, which can be more conveniently used for the processing of pier cap beams, has a novel structure, and is easy to disassemble and use.

本发明为了实现上述目的,采用的技术解决方案是:In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is:

一种无落地式墩柱盖梁模板拆装设备,包括第一支撑装置和第二支撑装置,第一支撑装置和第二支撑装置分别设置在相邻的两个墩柱上;A non-ground-type pier cap beam formwork disassembly and assembly device comprises a first supporting device and a second supporting device, wherein the first supporting device and the second supporting device are respectively arranged on two adjacent piers;

所述第一支撑装置包括第一电机撑架、两个第一支腿和两个第二支腿,两个第一支腿上端通过第一横向调节定位板、第一横向定位螺栓连接有第一横撑梁,两个第二支腿上端通过第二横向调节定位板、第二横向定位螺栓连接有第二横撑梁;The first supporting device comprises a first motor support frame, two first legs and two second legs, the upper ends of the two first legs are connected to the first cross bracing beam through a first cross adjustment positioning plate and a first cross positioning bolt, and the upper ends of the two second legs are connected to the second cross bracing beam through a second cross adjustment positioning plate and a second cross positioning bolt;

第一横撑梁的左部通过第一纵向调节定位板、第一纵向定位螺杆与第一电机撑架定位连接,第二横撑梁的左部通过第二纵向调节定位板、第二纵向定位螺杆与第一电机撑架定位连接,第一电机撑架的前部上和后部上分别设置有第一电动葫芦和第二电动葫芦;The left part of the first cross brace is connected to the first motor support frame through the first longitudinal adjustment positioning plate and the first longitudinal positioning screw, and the left part of the second cross brace is connected to the first motor support frame through the second longitudinal adjustment positioning plate and the second longitudinal positioning screw. The first electric hoist and the second electric hoist are respectively arranged on the front and rear of the first motor support frame;

所述第二支撑装置包括第二电机撑架、两个第三支腿和两个第四支腿,两个第三支腿上端通过第三横向调节定位板、第三横向定位螺栓连接有第三横撑梁,两个第四支腿上端通过第四横向调节定位板、第四横向定位螺栓连接有第四横撑梁;The second supporting device comprises a second motor support frame, two third legs and two fourth legs, the upper ends of the two third legs are connected to the third cross bracing beam through a third cross adjustment positioning plate and a third cross positioning bolt, and the upper ends of the two fourth legs are connected to the fourth cross bracing beam through a fourth cross adjustment positioning plate and a fourth cross positioning bolt;

第三横撑梁的右部通过第三纵向调节定位板、第三纵向定位螺杆与第二电机撑架定位连接,第四横撑梁的右部通过第四纵向调节定位板、第四纵向定位螺杆与第二电机撑架定位连接,第二电机撑架的前部上和后部上分别设置有第三电动葫芦和第四电动葫芦;The right part of the third cross brace is connected to the second motor support frame through the third longitudinal adjustment positioning plate and the third longitudinal positioning screw, the right part of the fourth cross brace is connected to the second motor support frame through the fourth longitudinal adjustment positioning plate and the fourth longitudinal positioning screw, and the third electric hoist and the fourth electric hoist are respectively arranged on the front and rear of the second motor support frame;

第一横撑梁的右部和第二横撑梁的右部上均设置有激光定位发射器,第三横撑梁的左部和第四横撑梁的左部上均设置有激光定位接收器。Laser positioning transmitters are disposed on the right portion of the first cross bracing beam and the right portion of the second cross bracing beam, and laser positioning receivers are disposed on the left portion of the third cross bracing beam and the left portion of the fourth cross bracing beam.

优选的,所述第一支腿、第二支腿、第三支腿和第四支腿均为工字钢梁,第一支腿的底部、第二支腿的底部、第三支腿的底部和第四支腿的底部均连接有地脚固定板;Preferably, the first leg, the second leg, the third leg and the fourth leg are all I-beams, and the bottom of the first leg, the bottom of the second leg, the bottom of the third leg and the bottom of the fourth leg are all connected with a ground fixing plate;

第一横向调节定位板、第二横向调节定位板、第三横向调节定位板和第四横向调节定位板均为长方形的钢板。The first transverse adjustment positioning plate, the second transverse adjustment positioning plate, the third transverse adjustment positioning plate and the fourth transverse adjustment positioning plate are all rectangular steel plates.

优选的,所述墩柱的上端部内预埋有地脚预埋板,地脚固定板通过两个地脚固定螺纹钢杆与地脚预埋板固连;Preferably, a foundation embedded plate is pre-buried in the upper end of the pier column, and the foundation fixing plate is fixedly connected to the foundation embedded plate through two foundation fixing threaded steel rods;

所述地脚固定螺纹钢杆为外壁开设有螺纹的圆形杆,地脚固定螺纹钢杆的下部预埋在墩柱的上端部内并且穿过地脚预埋板,地脚固定螺纹钢杆的上部穿过地脚固定板后通过至少连两个地脚定位螺母定位。The anchor fixing threaded steel rod is a round rod with threads on the outer wall. The lower part of the anchor fixing threaded steel rod is embedded in the upper end of the pier and passes through the anchor embedded plate. The upper part of the anchor fixing threaded steel rod passes through the anchor fixing plate and is positioned by at least two anchor positioning nuts.

优选的,所述第一横向调节定位板与第一支腿焊接,第一横向调节定位板上开设有多个用于第一横向定位螺栓穿过的第一横向调节定位孔;Preferably, the first transverse adjustment positioning plate is welded to the first leg, and a plurality of first transverse adjustment positioning holes for the first transverse positioning bolts to pass through are formed on the first transverse adjustment positioning plate;

第二横向调节定位板与第二支腿焊接,第二横向调节定位板上开设有多个用于第二横向定位螺栓穿过的第二横向调节定位孔;The second transverse adjustment positioning plate is welded to the second leg, and the second transverse adjustment positioning plate is provided with a plurality of second transverse adjustment positioning holes for the second transverse positioning bolts to pass through;

第三横向调节定位板与第三支腿焊接,第三横向调节定位板上开设有多个用于第三横向定位螺栓穿过的第三横向调节定位孔;The third transverse adjustment positioning plate is welded to the third leg, and the third transverse adjustment positioning plate is provided with a plurality of third transverse adjustment positioning holes for the third transverse positioning bolts to pass through;

第四横向调节定位板与第四支腿焊接,第四横向调节定位板上开设有多个用于第四横向定位螺栓穿过的第四横向调节定位孔。The fourth transverse adjustment positioning plate is welded to the fourth supporting leg, and a plurality of fourth transverse adjustment positioning holes for fourth transverse positioning bolts to pass through are formed on the fourth transverse adjustment positioning plate.

优选的,所述第一横撑梁、第二横撑梁、第三横撑梁和第四横撑梁均为工字钢梁,第一横撑梁上设置有两组第一撑架转接板,第一撑架转接板与第一横撑梁固连,第一撑架转接板通过第一纵向定位螺杆与第一纵向调节定位板连接,第一纵向调节定位板与第一电机撑架焊接固连;Preferably, the first cross bracing beam, the second cross bracing beam, the third cross bracing beam and the fourth cross bracing beam are all I-beams, two groups of first support frame adapter plates are arranged on the first cross bracing beam, the first support frame adapter plate is fixedly connected to the first cross bracing beam, the first support frame adapter plate is connected to the first longitudinal adjustment positioning plate through the first longitudinal positioning screw, and the first longitudinal adjustment positioning plate is welded and fixedly connected to the first motor support frame;

第二横撑梁上设置有两组第二撑架转接板,第二撑架转接板与第二横撑梁固连,第二撑架转接板通过第二纵向定位螺杆与第二纵向调节定位板连接,第二纵向调节定位板与第一电机撑架焊接固连。Two groups of second support frame adapter plates are arranged on the second cross bracing beam, the second support frame adapter plates are fixedly connected to the second cross bracing beam, the second support frame adapter plates are connected to the second longitudinal adjustment positioning plates through second longitudinal positioning screws, and the second longitudinal adjustment positioning plates are welded and fixedly connected to the first motor support frame.

优选的,所述第三横撑梁上设置有两组第三撑梁转接板,第三撑梁转接板与第三横撑梁固连,第三撑梁转接板通过第三纵向定位螺杆与第三纵向调节定位板连接,第三纵向调节定位板与第二电机撑架焊接固连;Preferably, two groups of third support beam adapter plates are provided on the third cross support beam, the third support beam adapter plates are fixedly connected to the third cross support beam, the third support beam adapter plates are connected to the third longitudinal adjustment positioning plates through third longitudinal positioning screws, and the third longitudinal adjustment positioning plates are fixedly connected to the second motor support bracket by welding;

第四横撑梁上设置有两组第四撑梁转接板,第四撑梁转接板与第四横撑梁固连,第四撑梁转接板通过第四纵向定位螺杆与第四纵向调节定位板连接,第四纵向调节定位板与第二电机撑架焊接固连。Two sets of fourth support beam adapter plates are arranged on the fourth cross support beam, the fourth support beam adapter plates are fixedly connected to the fourth cross support beam, the fourth support beam adapter plates are connected to the fourth longitudinal adjustment positioning plates through the fourth longitudinal positioning screws, and the fourth longitudinal adjustment positioning plates are welded and fixedly connected to the second motor support frame.

优选的,所述第一电机撑架包括第一前U形架和第一后U形架,第一前U形架开口端连有第一U形架前转接板,第一后U形架的开口端连接有第一U形架后转接板,第一前U形架和第一后U形架镜像对称设置后,第一U形架前转接板通过螺栓与第一U形架后转接板固连;Preferably, the first motor support frame includes a first front U-shaped frame and a first rear U-shaped frame, the first front U-shaped frame open end is connected to the first U-shaped frame front adapter plate, the first rear U-shaped frame open end is connected to the first U-shaped frame rear adapter plate, the first front U-shaped frame and the first rear U-shaped frame are arranged in mirror symmetry, and the first U-shaped frame front adapter plate is fixedly connected to the first U-shaped frame rear adapter plate by bolts;

第一电动葫芦通过第一电机定位基座连接在第一前U形架上,第二电动葫芦通过第二电机定位基座连接在第一后U形架上。The first electric hoist is connected to the first front U-shaped frame through the first motor positioning base, and the second electric hoist is connected to the first rear U-shaped frame through the second motor positioning base.

优选的,所述第二电机撑架包括第二前U形架和第二后U形架,第二前U形架开口端连有第二U形架前转接板,第二后U形架的开口端连接有第二U形架后转接板,第二前U形架和第二后U形架镜像对称设置后,第二U形架前转接板通过螺栓与第二U形架后转接板固连;Preferably, the second motor support frame includes a second front U-shaped frame and a second rear U-shaped frame, the second front U-shaped frame open end is connected to a second U-shaped frame front adapter plate, the second rear U-shaped frame open end is connected to a second U-shaped frame rear adapter plate, and after the second front U-shaped frame and the second rear U-shaped frame are arranged in mirror symmetry, the second U-shaped frame front adapter plate is fixedly connected to the second U-shaped frame rear adapter plate by bolts;

第三电动葫芦通过第三电机定位基座连接在第二前U形架上,第四电动葫芦通过第四电机定位基座连接在第二后U形架上。The third electric hoist is connected to the second front U-shaped frame through the third motor positioning base, and the fourth electric hoist is connected to the second rear U-shaped frame through the fourth motor positioning base.

优选的,所述第一电动葫芦、第二电动葫芦、第三电动葫芦和第四电动葫芦均为电机提升组件,电机提升组件包括提升电机和连接在提升电机上的缆绳挂钩组件,提升电机通过线路与手持式控制器连接;Preferably, the first electric hoist, the second electric hoist, the third electric hoist and the fourth electric hoist are all motor lifting assemblies, the motor lifting assembly includes a lifting motor and a cable hook assembly connected to the lifting motor, and the lifting motor is connected to the handheld controller through a line;

所述激光定位发射器包括激光发射器本体和连接在激光发射器本体下端的发射器升降底座;激光定位接收器包括接收器本体和连接在接收器本体下端的接收器升降底座;光发射器本体和接收器本体均通过无线信号传输模块与手持式控制器相连通;The laser positioning transmitter comprises a laser transmitter body and a transmitter lifting base connected to the lower end of the laser transmitter body; the laser positioning receiver comprises a receiver body and a receiver lifting base connected to the lower end of the receiver body; the optical transmitter body and the receiver body are both connected to the handheld controller through a wireless signal transmission module;

所述第一横撑梁和第三横撑梁之间连接有第一中段延长定位梁,第二横撑梁和第四横撑梁之前连接有第二中段延长定位梁。A first middle section extended positioning beam is connected between the first cross bracing beam and the third cross bracing beam, and a second middle section extended positioning beam is connected between the second cross bracing beam and the fourth cross bracing beam.

本发明的另一目的在于提供一种墩柱盖梁的施工方法,该施工方法可更安全稳定的完成墩柱盖梁的加工,并且周期更短,施工更安全。Another object of the present invention is to provide a construction method for a pier cap beam, which can complete the processing of the pier cap beam more safely and stably, and has a shorter cycle and safer construction.

本发明为了实现上述目的,采用的技术解决方案是:In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is:

一种墩柱盖梁的施工方法,采用上述无落地式墩柱盖梁模板拆装设备,具体包括如下步骤:A construction method for a pier cap beam, using the above-mentioned non-ground-type pier cap beam template disassembly and assembly equipment, specifically comprises the following steps:

步骤A,第一电动葫芦通过第一电机定位基座连接在第一前U形架上,第二电动葫芦通过第二电机定位基座连接在第一后U形架上,使用螺栓连接第一前U形架和第一后U形架;第三电动葫芦通过第三电机定位基座连接在第二前U形架上,第四电动葫芦通过第四电机定位基座连接在第二后U形架上,使用螺栓连接第二前U形架和第二后U形架;Step A, the first electric hoist is connected to the first front U-shaped frame through the first motor positioning base, the second electric hoist is connected to the first rear U-shaped frame through the second motor positioning base, and the first front U-shaped frame and the first rear U-shaped frame are connected by bolts; the third electric hoist is connected to the second front U-shaped frame through the third motor positioning base, the fourth electric hoist is connected to the second rear U-shaped frame through the fourth motor positioning base, and the second front U-shaped frame and the second rear U-shaped frame are connected by bolts;

步骤B,第一电机撑架连接在第一横撑梁和第二横撑梁,第二电机撑架连接在第三横撑梁和第四横撑梁,安装好第二支腿和两个第二支腿;Step B, the first motor support is connected to the first cross beam and the second cross beam, the second motor support is connected to the third cross beam and the fourth cross beam, and the second leg and two second legs are installed;

步骤C,使用塔吊或吊车,分别吊起第一支撑装置、第二支撑装置安装在相邻的两个墩柱上;第一支撑装置、第二支撑装置均通过地脚固定螺纹钢杆与墩柱的上端部固连;Step C, using a tower crane or a crane to respectively hoist the first supporting device and the second supporting device and install them on two adjacent piers; the first supporting device and the second supporting device are both fixedly connected to the upper end of the pier through a threaded steel rod fixed by a ground anchor;

步骤D,将浇筑盖梁用的盖梁模板机构组装好;四个电动葫芦连通电源,调整电动葫芦上的吊钩下放位置,使得四个吊钩的底部处于同一平面; 电动葫芦通过吊钩吊起组装好的盖梁模板,然后通过预埋的精轧螺纹钢将盖梁模板机构锚固在墩柱上;Step D, assemble the cap beam template mechanism for casting the cap beam; connect the four electric hoists to the power supply, adjust the lowering position of the hooks on the electric hoists so that the bottoms of the four hooks are in the same plane; the electric hoists lift the assembled cap beam template through the hooks, and then anchor the cap beam template mechanism on the pier column through the pre-embedded fine-rolled threaded steel bars;

步骤E,在盖梁模板内浇筑混凝土砂浆,浇筑后横撑梁和支腿预埋在混凝土砂浆中,等待混凝土砂浆的冷却;Step E, pouring concrete mortar in the cap beam formwork, after pouring, the cross bracing beam and the legs are pre-embedded in the concrete mortar, and waiting for the concrete mortar to cool;

步骤F,混凝土砂浆形成的盖梁冷却凝固后,电动葫芦通过吊钩吊住盖梁模板,拆卸下盖梁模板上固定用的螺栓,电动葫芦的吊钩吊起盖梁模板后,将模板下放至地面;Step F, after the cap beam formed by the concrete mortar cools and solidifies, the electric hoist lifts the cap beam template through the hook, removes the bolts used to fix the cap beam template, and after the cap beam template is lifted by the hook of the electric hoist, the template is lowered to the ground;

步骤G,将电机撑架与横撑梁连接的螺栓拆卸下,使用塔吊或吊车将电机撑架以及电动葫芦吊起后下方至地面;Step G, remove the bolts connecting the motor support frame and the cross bracing beam, and use a tower crane or a crane to lift the motor support frame and the electric hoist and lower them to the ground;

步骤H,电机撑架及电动葫芦运送到下一工地后,电机撑架下方安装横撑梁及支腿形成新的支撑装置,新的支撑装置用于下一盖梁的加工。Step H, after the motor support frame and the electric hoist are transported to the next construction site, a cross brace beam and legs are installed under the motor support frame to form a new support device, and the new support device is used for processing the next cap beam.

有益效果Beneficial Effects

上述无落地式墩柱盖梁模板拆装设备中,在使用支撑装置时,使用螺栓副将横撑梁和电机撑架连接在一起,然后使用螺栓副将横撑梁和支腿固连。将组装完毕的模板拆装设备整体提升到桥墩顶面,通过预埋的精轧螺纹钢将模板拆装设备锚固在桥墩上。当进行盖梁模板的提升时,仅需要通过盖梁模板拆装设备即可完成盖梁模板的提升以及钢筋材料、工具的提升,使用方便,避免了塔吊或吊车长时间停留在墩柱附近作业。并且本发明中的拆装设备中的支腿和横撑梁可以作为拆装设备的支撑结构,也可以作为盖梁的龙骨。预埋在盖梁中后,既能提高模板拆装设备的拆卸时方便性,而且还能提高盖梁的结构强度,减少盖梁原本的钢筋龙骨的构建,整体的结构简单新颖,创新性高。In the above-mentioned ground-free pier cap beam formwork disassembly and assembly equipment, when using the supporting device, bolts are used to connect the cross bracing beam and the motor support frame together, and then bolts are used to fix the cross bracing beam and the legs. The assembled formwork disassembly and assembly equipment is lifted as a whole to the top surface of the pier, and the formwork disassembly and assembly equipment is anchored to the pier through the pre-embedded fine-rolled threaded steel. When lifting the cap beam formwork, it is only necessary to use the cap beam formwork disassembly and assembly equipment to complete the lifting of the cap beam formwork and the lifting of the steel bar materials and tools. It is easy to use and avoids the tower crane or crane staying near the pier for a long time. In addition, the legs and cross bracing beams in the disassembly and assembly equipment of the present invention can be used as the supporting structure of the disassembly and assembly equipment, and can also be used as the keel of the cap beam. After being embedded in the cap beam, it can not only improve the convenience of disassembly of the formwork disassembly and assembly equipment, but also improve the structural strength of the cap beam and reduce the construction of the original steel bar keel of the cap beam. The overall structure is simple, novel and highly innovative.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1是无落地式墩柱盖梁模板拆装设备整体结构正视示意图。FIG. 1 is a front view schematic diagram of the overall structure of the non-ground-type pier cap beam formwork disassembly and assembly equipment.

图2是无落地式墩柱盖梁模板拆装设备整体结构俯视示意图。Figure 2 is a top view schematic diagram of the overall structure of the non-ground-type pier cap beam formwork disassembly and assembly equipment.

图3是第一支撑装置整体结构俯视示意图。FIG. 3 is a schematic top view of the overall structure of the first supporting device.

图4是第二支撑装置整体结构俯视示意图。FIG. 4 is a schematic top view of the overall structure of the second supporting device.

图5是无落地式墩柱盖梁模板拆装设备整体结构左视示意图。Figure 5 is a left-view schematic diagram of the overall structure of the non-ground-type pier cap beam formwork disassembly and assembly equipment.

图6是无落地式墩柱盖梁模板拆装设备整体结构右视示意图。Figure 6 is a right view schematic diagram of the overall structure of the non-ground-type pier cap beam formwork disassembly and assembly equipment.

图7是无落地式墩柱盖梁模板拆装设备拆卸盖梁模板机构时的正视示意图。Figure 7 is a front view schematic diagram of the non-ground-type pier cap beam formwork disassembly and assembly equipment when disassembling the cap beam formwork mechanism.

图8是无落地式墩柱盖梁模板拆装设备拆卸盖梁模板机构时的俯视示意图。Figure 8 is a top view schematic diagram of the non-ground-type pier cap beam formwork disassembly and assembly equipment when disassembling the cap beam formwork mechanism.

图9是无落地式墩柱盖梁模板拆装设备拆卸盖梁模板机构时的侧视示意图。Figure 9 is a side view schematic diagram of the non-ground-type pier cap beam formwork disassembly and assembly equipment when disassembling the cap beam formwork mechanism.

本发明的最佳实施方式Best Mode for Carrying Out the Invention

本发明提供了一种无落地式墩柱盖梁模板拆装设备及施工方法,为使本发明的目的、技术方案及效果更加清楚、明确,以下对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。The present invention provides a non-ground-type pier cap beam formwork disassembly and assembly equipment and a construction method. In order to make the purpose, technical solution and effect of the present invention clearer and more specific, the present invention is further described in detail below. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

下面结合附图对本发明进行详细说明:The present invention is described in detail below in conjunction with the accompanying drawings:

实施例1Example 1

结合图1至图9,一种无落地式墩柱盖梁模板拆装设备,包括第一支撑装置1和第二支撑装置2,第一支撑装置1和第二支撑装置2分别设置在相邻的两个墩柱3的上端。第一支撑装置1包括第一电机撑架11、两个第一支腿12和两个第二支腿13,两个第一支腿11上端通过第一横向调节定位板14、第一横向定位螺栓连接有第一横撑梁15,两个第二支腿12上端通过第二横向调节定位板16、第二横向定位螺栓连接有第二横撑梁17。In conjunction with Figures 1 to 9, a non-ground-type pier cap beam formwork disassembly and assembly device includes a first support device 1 and a second support device 2, and the first support device 1 and the second support device 2 are respectively arranged at the upper ends of two adjacent piers 3. The first support device 1 includes a first motor support frame 11, two first legs 12 and two second legs 13, and the upper ends of the two first legs 11 are connected to a first cross bracing beam 15 through a first cross adjustment positioning plate 14 and a first cross positioning bolt, and the upper ends of the two second legs 12 are connected to a second cross bracing beam 17 through a second cross adjustment positioning plate 16 and a second cross positioning bolt.

第一横撑梁15的左部通过第一纵向调节定位板18、第一纵向定位螺杆1与第一电机撑架11定位连接,第二横撑梁17的左部通过第二纵向调节定位板19、第二纵向定位螺杆与第一电机撑架11定位连接,第一电机撑架11的前部上和后部上分别设置有第一电动葫芦31和第二电动葫芦32。The left part of the first cross bracing beam 15 is positioned and connected to the first motor support frame 11 through the first longitudinal adjustment positioning plate 18 and the first longitudinal positioning screw 1, and the left part of the second cross bracing beam 17 is positioned and connected to the first motor support frame 11 through the second longitudinal adjustment positioning plate 19 and the second longitudinal positioning screw. The first electric hoist 31 and the second electric hoist 32 are respectively arranged on the front and rear of the first motor support frame 11.

所述第二支撑装置2包括第二电机撑架21、两个第三支腿22和两个第四支腿23,两个第三支腿22上端通过第三横向调节定位板24、第三横向定位螺栓连接有第三横撑梁25,两个第四支腿23上端通过第四横向调节定位板26、第四横向定位螺栓连接有第四横撑梁27。The second supporting device 2 includes a second motor support frame 21, two third supporting legs 22 and two fourth supporting legs 23. The upper ends of the two third supporting legs 22 are connected to the third cross bracing beam 25 through a third cross-adjusting positioning plate 24 and a third cross-adjusting positioning bolt. The upper ends of the two fourth supporting legs 23 are connected to the fourth cross bracing beam 27 through a fourth cross-adjusting positioning plate 26 and a fourth cross-adjusting positioning bolt.

第三横撑梁25的右部通过第三纵向调节定位板28、第三纵向定位螺杆与第二电机撑架21定位连接,第四横撑梁27的右部通过第四纵向调节定位板29、第四纵向定位螺杆与第二电机撑架21定位连接,第二电机撑架21的前部上和后部上分别设置有第三电动葫芦33和第四电动葫芦34。The right part of the third cross brace beam 25 is positioned and connected to the second motor support frame 21 through the third longitudinal adjustment positioning plate 28 and the third longitudinal positioning screw. The right part of the fourth cross brace beam 27 is positioned and connected to the second motor support frame 21 through the fourth longitudinal adjustment positioning plate 29 and the fourth longitudinal positioning screw. The third electric hoist 33 and the fourth electric hoist 34 are respectively provided on the front and rear of the second motor support frame 21.

第一横撑梁15的右部和第二横撑梁17的右部上均设置有激光定位发射器4,第三横撑梁25的左部和第四横撑梁27的左部上均设置有激光定位接收器41。A laser positioning transmitter 4 is disposed on the right portion of the first cross-bracing beam 15 and the right portion of the second cross-bracing beam 17 , and a laser positioning receiver 41 is disposed on the left portion of the third cross-bracing beam 25 and the left portion of the fourth cross-bracing beam 27 .

第一支腿12、第二支腿13、第三支腿22和第四支腿23均为工字钢梁状,第一支腿12的底部、第二支腿12的底部、第三支腿22的底部和第四支腿23的底部均连接有地脚固定板37。The first leg 12 , the second leg 13 , the third leg 22 and the fourth leg 23 are all in the shape of I-beams, and the bottoms of the first leg 12 , the second leg 13 , the third leg 22 and the fourth leg 23 are all connected with anchor plates 37 .

第一横向调节定位板14、第二横向调节定位板16、第三横向调节定位板24和第四横向调节定位板26均为长方形的钢板。The first transverse adjustment positioning plate 14 , the second transverse adjustment positioning plate 16 , the third transverse adjustment positioning plate 24 and the fourth transverse adjustment positioning plate 26 are all rectangular steel plates.

墩柱3的上端部内预埋有地脚预埋板35,地脚固定板37通过两个地脚固定螺纹钢杆36与墩柱3的上端部内的地脚预埋板35固连。A foundation plate 35 is pre-buried in the upper end of the pier column 3 , and a foundation fixing plate 37 is fixedly connected to the foundation plate 35 in the upper end of the pier column 3 via two foundation fixing threaded steel rods 36 .

所述地脚固定螺纹钢杆36为外壁开设有螺纹的圆形杆,地脚固定螺纹钢杆36的下部预埋在墩柱3的上端部内并且穿过地脚预埋板35,地脚固定螺纹钢杆36的上部穿过地脚固定板后通过至少连两个地脚定位螺母定位。The anchor fixing threaded steel rod 36 is a round rod with threads on the outer wall. The lower part of the anchor fixing threaded steel rod 36 is embedded in the upper end of the pier 3 and passes through the anchor embedded plate 35. The upper part of the anchor fixing threaded steel rod 36 passes through the anchor fixing plate and is positioned by connecting at least two anchor positioning nuts.

第一横向调节定位板14与第一支腿12焊接,第一横向调节定位板14上开设有多个用于第一横向定位螺栓穿过的第一横向调节定位孔。The first transverse adjustment positioning plate 14 is welded to the first leg 12 , and a plurality of first transverse adjustment positioning holes for first transverse positioning bolts to pass through are formed on the first transverse adjustment positioning plate 14 .

第二横向调节定位板16与第二支腿13焊接,第二横向调节定位板16上开设有多个用于第二横向定位螺栓穿过的第二横向调节定位孔。The second transverse adjustment positioning plate 16 is welded to the second leg 13 , and a plurality of second transverse adjustment positioning holes for second transverse positioning bolts to pass through are formed on the second transverse adjustment positioning plate 16 .

第三横向调节定位板24与第三支腿焊接,第三横向调节定位板24上开设有多个用于第三横向定位螺栓穿过的第三横向调节定位孔。The third transverse adjustment positioning plate 24 is welded to the third leg, and a plurality of third transverse adjustment positioning holes for third transverse positioning bolts to pass through are formed on the third transverse adjustment positioning plate 24 .

第四横向调节定位板26与第四支腿焊接,第四横向调节定位板26上开设有多个用于第四横向定位螺栓穿过的第四横向调节定位孔。The fourth transverse adjustment positioning plate 26 is welded to the fourth leg, and a plurality of fourth transverse adjustment positioning holes for fourth transverse positioning bolts to pass through are formed on the fourth transverse adjustment positioning plate 26 .

第一横撑梁15、第二横撑梁17、第三横撑梁25和第四横撑梁27均为工字钢梁,第一横撑梁15上设置有两组第一撑架转接板151,第一撑架转接板151与第一横撑梁15固连,第一撑架转接板151通过第一纵向定位螺杆与第一纵向调节定位板18连接,第一纵向调节定位板18与第一电机撑架11焊接固连。The first cross bracing beam 15, the second cross bracing beam 17, the third cross bracing beam 25 and the fourth cross bracing beam 27 are all I-beams. Two sets of first support frame adapter plates 151 are provided on the first cross bracing beam 15. The first support frame adapter plate 151 is fixedly connected to the first cross bracing beam 15. The first support frame adapter plate 151 is connected to the first longitudinal adjustment positioning plate 18 through a first longitudinal positioning screw. The first longitudinal adjustment positioning plate 18 is welded and fixedly connected to the first motor support frame 11.

第二横撑梁17上设置有两组第二撑架转接板171,第二撑架转接板171与第二横撑梁17固连,第二撑架转接板171通过第二纵向定位螺杆与第二纵向调节定位板19连接,第二纵向调节定位板171与第一电机撑架11焊接固连。Two sets of second support frame adapter plates 171 are provided on the second cross bracing beam 17 , the second support frame adapter plates 171 are fixedly connected to the second cross bracing beam 17 , the second support frame adapter plates 171 are connected to the second longitudinal adjustment positioning plates 19 via second longitudinal positioning screws, and the second longitudinal adjustment positioning plates 171 are welded and fixedly connected to the first motor support frame 11 .

第三横撑梁25上设置有两组第三撑梁转接板251,第三撑梁转接板251与第三横撑梁25固连,第三撑梁转接板251通过第三纵向定位螺杆与第三纵向调节定位板28连接,第三纵向调节定位板28与第二电机撑架21焊接固连。Two sets of third support beam adapter plates 251 are provided on the third cross support beam 25 , the third support beam adapter plates 251 are fixedly connected to the third cross support beam 25 , the third support beam adapter plates 251 are connected to the third longitudinal adjustment positioning plates 28 through third longitudinal positioning screws, and the third longitudinal adjustment positioning plates 28 are welded and fixedly connected to the second motor support bracket 21 .

第四横撑梁27上设置有两组第四撑梁转接板271,第四撑梁转接板271与第四横撑梁27固连,第四撑梁转接板271通过第四纵向定位螺杆与第四纵向调节定位板29连接,第四纵向调节定位板29与第二电机撑架21焊接固连。Two sets of fourth support beam adapter plates 271 are provided on the fourth cross support beam 27 , the fourth support beam adapter plates 271 are fixedly connected to the fourth cross support beam 27 , the fourth support beam adapter plates 271 are connected to the fourth longitudinal adjustment positioning plates 29 through fourth longitudinal positioning screws, and the fourth longitudinal adjustment positioning plates 29 are welded and fixedly connected to the second motor support bracket 21 .

第一电机撑架11包括第一前U形架111和第一后U形架112,第一前U形架111开口端连有第一U形架前转接板113,第一后U形架111的开口端连接有第一U形架后转接板114,第一前U形架111和第一后U形架112镜像对称设置后,第一U形架前转接板113通过螺栓与第一U形架后转接板114固连。The first motor support frame 11 includes a first front U-shaped frame 111 and a first rear U-shaped frame 112. The open end of the first front U-shaped frame 111 is connected to a first U-shaped frame front adapter plate 113, and the open end of the first rear U-shaped frame 111 is connected to a first U-shaped frame rear adapter plate 114. After the first front U-shaped frame 111 and the first rear U-shaped frame 112 are arranged in mirror symmetry, the first U-shaped frame front adapter plate 113 is fixedly connected to the first U-shaped frame rear adapter plate 114 by bolts.

第一电动葫芦31通过第一电机定位基座连接在第一前U形架111上,第二电动葫芦32通过第二电机定位基座连接在第一后U形架112上。The first electric hoist 31 is connected to the first front U-shaped frame 111 through a first motor positioning base, and the second electric hoist 32 is connected to the first rear U-shaped frame 112 through a second motor positioning base.

第二电机撑架21包括第二前U形架211和第二后U形架212,第二前U形架211开口端连有第二U形架前转接板213,第二后U形架212的开口端连接有第二U形架后转接板214,第二前U形架211和第二后U形架212镜像对称设置后,第二U形架前转接板213通过螺栓与第二U形架后转接板214固连。The second motor support frame 21 includes a second front U-shaped frame 211 and a second rear U-shaped frame 212. The open end of the second front U-shaped frame 211 is connected to a second U-shaped frame front adapter plate 213, and the open end of the second rear U-shaped frame 212 is connected to a second U-shaped frame rear adapter plate 214. After the second front U-shaped frame 211 and the second rear U-shaped frame 212 are arranged in mirror symmetry, the second U-shaped frame front adapter plate 213 is fixedly connected to the second U-shaped frame rear adapter plate 214 by bolts.

第三电动葫芦33通过第三电机定位基座连接在第二前U形架211上,第四电动葫芦34通过第四电机定位基座连接在第二后U形架212上。The third electric hoist 33 is connected to the second front U-shaped frame 211 through a third motor positioning base, and the fourth electric hoist 34 is connected to the second rear U-shaped frame 212 through a fourth motor positioning base.

第一电动葫芦31、第二电动葫芦32、第三电动葫芦33和第四电动葫芦34均为电机提升组件5,电机提升组件5包括提升电机51和连接在提升电机51上的缆绳挂钩组件52,提升电机51通过线路与手持式控制器连接。The first electric hoist 31, the second electric hoist 32, the third electric hoist 33 and the fourth electric hoist 34 are all motor lifting components 5, and the motor lifting component 5 includes a lifting motor 51 and a cable hook component 52 connected to the lifting motor 51. The lifting motor 51 is connected to the handheld controller through a line.

所述激光定位发射器4包括激光发射器本体和连接在激光发射器本体下端的发射器升降底座。激光定位接收器41包括接收器本体和连接在接收器本体下端的接收器升降底座;光发射器本体和接收器本体均通过无线信号传输模块与手持式控制器相连通;The laser positioning transmitter 4 includes a laser transmitter body and a transmitter lifting base connected to the lower end of the laser transmitter body. The laser positioning receiver 41 includes a receiver body and a receiver lifting base connected to the lower end of the receiver body; the optical transmitter body and the receiver body are both connected to the handheld controller through a wireless signal transmission module;

所述第一横撑梁15和第三横撑梁25之间连接有第一中段延长定位梁6,第二横撑梁17和第四横撑梁27之前连接有第二中段延长定位梁。A first middle section extended positioning beam 6 is connected between the first cross bracing beam 15 and the third cross bracing beam 25 , and a second middle section extended positioning beam is connected between the second cross bracing beam 17 and the fourth cross bracing beam 27 .

使用拆装设备时,第一电动葫芦通过第一电机定位基座连接在第一前U形架上,第二电动葫芦通过第二电机定位基座连接在第一后U形架上,使用螺栓连接第一前U形架和第一后U形架;第三电动葫芦通过第三电机定位基座连接在第二前U形架上,第四电动葫芦通过第四电机定位基座连接在第二后U形架上,使用螺栓连接第二前U形架和第二后U形架。When using the disassembly and assembly equipment, the first electric hoist is connected to the first front U-shaped frame through the first motor positioning base, the second electric hoist is connected to the first rear U-shaped frame through the second motor positioning base, and the first front U-shaped frame and the first rear U-shaped frame are connected with bolts; the third electric hoist is connected to the second front U-shaped frame through the third motor positioning base, the fourth electric hoist is connected to the second rear U-shaped frame through the fourth motor positioning base, and the second front U-shaped frame and the second rear U-shaped frame are connected with bolts.

第一电机撑架连接在第一横撑梁和第二横撑梁,第二电机撑架连接在第三横撑梁和第四横撑梁,安装好第二支腿和两个第二支腿。使用塔吊或吊车,分别吊起第一支撑装置、第二支撑装置安装在相邻的两个墩柱上;第一支撑装置、第二支撑装置均通过地脚固定螺纹钢杆与墩柱的上端部固连。The first motor support is connected to the first cross brace and the second cross brace, the second motor support is connected to the third cross brace and the fourth cross brace, and the second leg and the two second legs are installed. Use a tower crane or a crane to respectively hoist the first support device and the second support device and install them on two adjacent piers; the first support device and the second support device are both fixedly connected to the upper end of the pier through the anchor threaded steel rod.

将浇筑盖梁用的盖梁模板机构7组装好;四个电动葫芦连通电源,调整电动葫芦上的吊钩下放位置,使得四个吊钩的底部处于同一平面; 电动葫芦通过吊钩吊起组装好的盖梁模板,然后通过预埋的精轧螺纹钢将盖梁模板机构7锚固在墩柱上。在盖梁模板内浇筑混凝土砂浆,浇筑后横撑梁和支腿预埋在混凝土砂浆中,等待混凝土砂浆的冷却。Assemble the cap beam template mechanism 7 for pouring the cap beam; connect the four electric hoists to the power supply, adjust the lowering position of the hooks on the electric hoists so that the bottoms of the four hooks are in the same plane; the electric hoists lift the assembled cap beam template through the hooks, and then anchor the cap beam template mechanism 7 to the pier column through the pre-embedded fine-rolled threaded steel bars. Pour concrete mortar in the cap beam template, and after pouring, the cross bracing beam and the legs are pre-embedded in the concrete mortar, waiting for the concrete mortar to cool.

混凝土砂浆形成的盖梁冷却凝固后,形成混凝土盖梁8,电动葫芦通过吊钩吊住盖梁模板,拆卸下盖梁模板上固定用的螺栓,电动葫芦的吊钩吊起盖梁模板后,将模板下放至地面。将电机撑架与横撑梁连接的螺栓拆卸下,使用塔吊或吊车将电机撑架以及电动葫芦吊起后下方至地面;电机撑架及电动葫芦运送到下一工地后,电机撑架下方安装横撑梁及支腿形成新的支撑装置,新的支撑装置用于下一盖梁的加工。After the cap beam formed by the concrete mortar cools and solidifies, a concrete cap beam 8 is formed. The electric hoist uses a hook to lift the cap beam template, removes the bolts used to fix the cap beam template, and lifts the cap beam template with the hook of the electric hoist, and then lowers the template to the ground. Remove the bolts connecting the motor support frame and the cross beam, use a tower crane or a crane to lift the motor support frame and the electric hoist, and then lower them to the ground; after the motor support frame and the electric hoist are transported to the next construction site, the cross beam and the legs are installed under the motor support frame to form a new support device, and the new support device is used for the processing of the next cap beam.

本发明的实施方式Embodiments of the present invention

实施例2Example 2

该设备用于某国内某山区中高架桥盖梁的施工时,通过运输设备先吊装盖梁模板拆装设备。无落地式墩柱盖梁模板拆装设备,包括第一支撑装置1和第二支撑装置2,第一支撑装置1和第二支撑装置2分别设置在相邻的两个墩柱3的上端。第一支撑装置1包括第一电机撑架11、两个第一支腿12和两个第二支腿13,两个第一支腿11上端通过第一横向调节定位板14、第一横向定位螺栓连接有第一横撑梁15,两个第二支腿12上端通过第二横向调节定位板16、第二横向定位螺栓连接有第二横撑梁17。This equipment is used in the construction of the cap beam of a viaduct in a mountainous area in a certain country. The cap beam formwork disassembly and assembly equipment is first hoisted by transportation equipment. The non-ground-type pier cap beam formwork disassembly and assembly equipment includes a first support device 1 and a second support device 2. The first support device 1 and the second support device 2 are respectively arranged at the upper ends of two adjacent piers 3. The first support device 1 includes a first motor support frame 11, two first legs 12 and two second legs 13. The upper ends of the two first legs 11 are connected to the first cross bracing beam 15 through the first cross adjustment positioning plate 14 and the first cross positioning bolts. The upper ends of the two second legs 12 are connected to the second cross bracing beam 17 through the second cross adjustment positioning plate 16 and the second cross positioning bolts.

第一横撑梁15的左部通过第一纵向调节定位板18、第一纵向定位螺杆1与第一电机撑架11定位连接,第二横撑梁17的左部通过第二纵向调节定位板19、第二纵向定位螺杆与第一电机撑架11定位连接,第一电机撑架11的前部上和后部上分别设置有第一电动葫芦31和第二电动葫芦32。The left part of the first cross bracing beam 15 is positioned and connected to the first motor support frame 11 through the first longitudinal adjustment positioning plate 18 and the first longitudinal positioning screw 1, and the left part of the second cross bracing beam 17 is positioned and connected to the first motor support frame 11 through the second longitudinal adjustment positioning plate 19 and the second longitudinal positioning screw. The first electric hoist 31 and the second electric hoist 32 are respectively arranged on the front and rear of the first motor support frame 11.

所述第二支撑装置2包括第二电机撑架21、两个第三支腿22和两个第四支腿23,两个第三支腿22上端通过第三横向调节定位板24、第三横向定位螺栓连接有第三横撑梁25,两个第四支腿23上端通过第四横向调节定位板26、第四横向定位螺栓连接有第四横撑梁27。The second supporting device 2 includes a second motor support frame 21, two third supporting legs 22 and two fourth supporting legs 23. The upper ends of the two third supporting legs 22 are connected to the third cross bracing beam 25 through a third cross-adjusting positioning plate 24 and a third cross-adjusting positioning bolt. The upper ends of the two fourth supporting legs 23 are connected to the fourth cross bracing beam 27 through a fourth cross-adjusting positioning plate 26 and a fourth cross-adjusting positioning bolt.

第三横撑梁25的右部通过第三纵向调节定位板28、第三纵向定位螺杆与第二电机撑架21定位连接,第四横撑梁27的右部通过第四纵向调节定位板29、第四纵向定位螺杆与第二电机撑架21定位连接,第二电机撑架21的前部上和后部上分别设置有第三电动葫芦33和第四电动葫芦34。The right part of the third cross brace beam 25 is positioned and connected to the second motor support frame 21 through the third longitudinal adjustment positioning plate 28 and the third longitudinal positioning screw. The right part of the fourth cross brace beam 27 is positioned and connected to the second motor support frame 21 through the fourth longitudinal adjustment positioning plate 29 and the fourth longitudinal positioning screw. The third electric hoist 33 and the fourth electric hoist 34 are respectively provided on the front and rear of the second motor support frame 21.

第一横撑梁15的右部和第二横撑梁17的右部上均设置有激光定位发射器4,第三横撑梁25的左部和第四横撑梁27的左部上均设置有激光定位接收器41。A laser positioning transmitter 4 is disposed on the right portion of the first cross-bracing beam 15 and the right portion of the second cross-bracing beam 17 , and a laser positioning receiver 41 is disposed on the left portion of the third cross-bracing beam 25 and the left portion of the fourth cross-bracing beam 27 .

第一支腿12、第二支腿13、第三支腿22和第四支腿23均为工字钢梁状,第一支腿12的底部、第二支腿12的底部、第三支腿22的底部和第四支腿23的底部均连接有地脚固定板37。The first leg 12 , the second leg 13 , the third leg 22 and the fourth leg 23 are all in the shape of I-beams, and the bottoms of the first leg 12 , the second leg 13 , the third leg 22 and the fourth leg 23 are all connected with anchor plates 37 .

第一横向调节定位板14、第二横向调节定位板16、第三横向调节定位板24和第四横向调节定位板26均为长方形的钢板。The first transverse adjustment positioning plate 14 , the second transverse adjustment positioning plate 16 , the third transverse adjustment positioning plate 24 and the fourth transverse adjustment positioning plate 26 are all rectangular steel plates.

墩柱3的上端部内预埋有地脚预埋板35,地脚固定板37通过两个地脚固定螺纹钢杆36与墩柱3的上端部内的地脚预埋板35固连。A foundation plate 35 is pre-buried in the upper end of the pier column 3 , and a foundation fixing plate 37 is fixedly connected to the foundation plate 35 in the upper end of the pier column 3 via two foundation fixing threaded steel rods 36 .

所述地脚固定螺纹钢杆36为外壁开设有螺纹的圆形杆,地脚固定螺纹钢杆36的下部预埋在墩柱3的上端部内并且穿过地脚预埋板35,地脚固定螺纹钢杆36的上部穿过地脚固定板后通过至少连两个地脚定位螺母定位。The anchor fixing threaded steel rod 36 is a round rod with threads on the outer wall. The lower part of the anchor fixing threaded steel rod 36 is embedded in the upper end of the pier 3 and passes through the anchor embedded plate 35. The upper part of the anchor fixing threaded steel rod 36 passes through the anchor fixing plate and is positioned by connecting at least two anchor positioning nuts.

第一横向调节定位板14与第一支腿12焊接,第一横向调节定位板14上开设有多个用于第一横向定位螺栓穿过的第一横向调节定位孔。The first transverse adjustment positioning plate 14 is welded to the first leg 12 , and a plurality of first transverse adjustment positioning holes for first transverse positioning bolts to pass through are formed on the first transverse adjustment positioning plate 14 .

第二横向调节定位板16与第二支腿13焊接,第二横向调节定位板16上开设有多个用于第二横向定位螺栓穿过的第二横向调节定位孔。The second transverse adjustment positioning plate 16 is welded to the second supporting leg 13 , and a plurality of second transverse adjustment positioning holes for second transverse positioning bolts to pass through are formed on the second transverse adjustment positioning plate 16 .

第三横向调节定位板24与第三支腿焊接,第三横向调节定位板24上开设有多个用于第三横向定位螺栓穿过的第三横向调节定位孔。The third transverse adjustment positioning plate 24 is welded to the third leg, and a plurality of third transverse adjustment positioning holes for third transverse positioning bolts to pass through are formed on the third transverse adjustment positioning plate 24 .

第四横向调节定位板26与第四支腿焊接,第四横向调节定位板26上开设有多个用于第四横向定位螺栓穿过的第四横向调节定位孔。The fourth transverse adjustment positioning plate 26 is welded to the fourth leg, and a plurality of fourth transverse adjustment positioning holes for fourth transverse positioning bolts to pass through are formed on the fourth transverse adjustment positioning plate 26 .

第一横撑梁15、第二横撑梁17、第三横撑梁25和第四横撑梁27均为工字钢梁,第一横撑梁15上设置有两组第一撑架转接板151,第一撑架转接板151与第一横撑梁15固连,第一撑架转接板151通过第一纵向定位螺杆与第一纵向调节定位板18连接,第一纵向调节定位板18与第一电机撑架11焊接固连。The first cross bracing beam 15, the second cross bracing beam 17, the third cross bracing beam 25 and the fourth cross bracing beam 27 are all I-beams. Two sets of first support frame adapter plates 151 are provided on the first cross bracing beam 15. The first support frame adapter plate 151 is fixedly connected to the first cross bracing beam 15. The first support frame adapter plate 151 is connected to the first longitudinal adjustment positioning plate 18 through a first longitudinal positioning screw. The first longitudinal adjustment positioning plate 18 is welded and fixedly connected to the first motor support frame 11.

第二横撑梁17上设置有两组第二撑架转接板171,第二撑架转接板171与第二横撑梁17固连,第二撑架转接板171通过第二纵向定位螺杆与第二纵向调节定位板19连接,第二纵向调节定位板171与第一电机撑架11焊接固连。Two sets of second support frame adapter plates 171 are provided on the second cross bracing beam 17 , the second support frame adapter plates 171 are fixedly connected to the second cross bracing beam 17 , the second support frame adapter plates 171 are connected to the second longitudinal adjustment positioning plates 19 via second longitudinal positioning screws, and the second longitudinal adjustment positioning plates 171 are welded and fixedly connected to the first motor support frame 11 .

第三横撑梁25上设置有两组第三撑梁转接板251,第三撑梁转接板251与第三横撑梁25固连,第三撑梁转接板251通过第三纵向定位螺杆与第三纵向调节定位板28连接,第三纵向调节定位板28与第二电机撑架21焊接固连。Two sets of third support beam adapter plates 251 are provided on the third cross support beam 25 , the third support beam adapter plates 251 are fixedly connected to the third cross support beam 25 , the third support beam adapter plates 251 are connected to the third longitudinal adjustment positioning plates 28 through third longitudinal positioning screws, and the third longitudinal adjustment positioning plates 28 are welded and fixedly connected to the second motor support bracket 21 .

第四横撑梁27上设置有两组第四撑梁转接板271,第四撑梁转接板271与第四横撑梁27固连,第四撑梁转接板271通过第四纵向定位螺杆与第四纵向调节定位板29连接,第四纵向调节定位板29与第二电机撑架21焊接固连。Two sets of fourth support beam adapter plates 271 are provided on the fourth cross support beam 27 , the fourth support beam adapter plates 271 are fixedly connected to the fourth cross support beam 27 , the fourth support beam adapter plates 271 are connected to the fourth longitudinal adjustment positioning plates 29 through fourth longitudinal positioning screws, and the fourth longitudinal adjustment positioning plates 29 are welded and fixedly connected to the second motor support bracket 21 .

第一电机撑架11包括第一前U形架111和第一后U形架112,第一前U形架111开口端连有第一U形架前转接板113,第一后U形架111的开口端连接有第一U形架后转接板114,第一前U形架111和第一后U形架112镜像对称设置后,第一U形架前转接板113通过螺栓与第一U形架后转接板114固连。The first motor support frame 11 includes a first front U-shaped frame 111 and a first rear U-shaped frame 112. The open end of the first front U-shaped frame 111 is connected to a first U-shaped frame front adapter plate 113, and the open end of the first rear U-shaped frame 111 is connected to a first U-shaped frame rear adapter plate 114. After the first front U-shaped frame 111 and the first rear U-shaped frame 112 are arranged in mirror symmetry, the first U-shaped frame front adapter plate 113 is fixedly connected to the first U-shaped frame rear adapter plate 114 by bolts.

第一电动葫芦31通过第一电机定位基座连接在第一前U形架111上,第二电动葫芦32通过第二电机定位基座连接在第一后U形架112上。The first electric hoist 31 is connected to the first front U-shaped frame 111 through a first motor positioning base, and the second electric hoist 32 is connected to the first rear U-shaped frame 112 through a second motor positioning base.

第二电机撑架21包括第二前U形架211和第二后U形架212,第二前U形架211开口端连有第二U形架前转接板213,第二后U形架212的开口端连接有第二U形架后转接板214,第二前U形架211和第二后U形架212镜像对称设置后,第二U形架前转接板213通过螺栓与第二U形架后转接板214固连。The second motor support frame 21 includes a second front U-shaped frame 211 and a second rear U-shaped frame 212. The open end of the second front U-shaped frame 211 is connected to a second U-shaped frame front adapter plate 213, and the open end of the second rear U-shaped frame 212 is connected to a second U-shaped frame rear adapter plate 214. After the second front U-shaped frame 211 and the second rear U-shaped frame 212 are arranged in mirror symmetry, the second U-shaped frame front adapter plate 213 is fixedly connected to the second U-shaped frame rear adapter plate 214 by bolts.

第三电动葫芦33通过第三电机定位基座连接在第二前U形架211上,第四电动葫芦34通过第四电机定位基座连接在第二后U形架212上。The third electric hoist 33 is connected to the second front U-shaped frame 211 through a third motor positioning base, and the fourth electric hoist 34 is connected to the second rear U-shaped frame 212 through a fourth motor positioning base.

第一电动葫芦31、第二电动葫芦32、第三电动葫芦33和第四电动葫芦34均为电机提升组件5,电机提升组件5包括提升电机51和连接在提升电机51上的缆绳挂钩组件52,提升电机51通过线路与手持式控制器连接。The first electric hoist 31, the second electric hoist 32, the third electric hoist 33 and the fourth electric hoist 34 are all motor lifting components 5, and the motor lifting component 5 includes a lifting motor 51 and a cable hook component 52 connected to the lifting motor 51. The lifting motor 51 is connected to the handheld controller through a line.

所述激光定位发射器4包括激光发射器本体和连接在激光发射器本体下端的发射器升降底座。激光定位接收器41包括接收器本体和连接在接收器本体下端的接收器升降底座;光发射器本体和接收器本体均通过无线信号传输模块与手持式控制器相连通;The laser positioning transmitter 4 includes a laser transmitter body and a transmitter lifting base connected to the lower end of the laser transmitter body. The laser positioning receiver 41 includes a receiver body and a receiver lifting base connected to the lower end of the receiver body; the optical transmitter body and the receiver body are both connected to the handheld controller through a wireless signal transmission module;

所述第一横撑梁15和第三横撑梁25之间连接有第一中段延长定位梁6,第二横撑梁17和第四横撑梁27之前连接有第二中段延长定位梁。A first middle section extended positioning beam 6 is connected between the first cross bracing beam 15 and the third cross bracing beam 25 , and a second middle section extended positioning beam is connected between the second cross bracing beam 17 and the fourth cross bracing beam 27 .

实施例3Example 3

结合图1至图9,一种墩柱盖梁的施工方法,采用上述无落地式墩柱盖梁模板拆装设备,具体包括如下步骤:In conjunction with FIG. 1 to FIG. 9 , a construction method for a pier cap beam, using the above-mentioned non-ground-type pier cap beam template disassembly and assembly equipment, specifically includes the following steps:

步骤A,第一电动葫芦通过第一电机定位基座连接在第一前U形架上,第二电动葫芦通过第二电机定位基座连接在第一后U形架上,使用螺栓连接第一前U形架和第一后U形架;第三电动葫芦通过第三电机定位基座连接在第二前U形架上,第四电动葫芦通过第四电机定位基座连接在第二后U形架上,使用螺栓连接第二前U形架和第二后U形架;Step A, the first electric hoist is connected to the first front U-shaped frame through the first motor positioning base, the second electric hoist is connected to the first rear U-shaped frame through the second motor positioning base, and the first front U-shaped frame and the first rear U-shaped frame are connected by bolts; the third electric hoist is connected to the second front U-shaped frame through the third motor positioning base, the fourth electric hoist is connected to the second rear U-shaped frame through the fourth motor positioning base, and the second front U-shaped frame and the second rear U-shaped frame are connected by bolts;

步骤B,第一电机撑架连接在第一横撑梁和第二横撑梁,第二电机撑架连接在第三横撑梁和第四横撑梁,安装好第二支腿和两个第二支腿;Step B, the first motor support is connected to the first cross beam and the second cross beam, the second motor support is connected to the third cross beam and the fourth cross beam, and the second leg and two second legs are installed;

步骤C,使用塔吊或吊车,分别吊起第一支撑装置、第二支撑装置安装在相邻的两个墩柱上;第一支撑装置、第二支撑装置均通过地脚固定螺纹钢杆与墩柱的上端部固连;Step C, using a tower crane or a crane to respectively hoist the first supporting device and the second supporting device and install them on two adjacent piers; the first supporting device and the second supporting device are both fixedly connected to the upper end of the pier through a threaded steel rod fixed to the ground;

步骤D,将浇筑盖梁用的盖梁模板机构7组装好;四个电动葫芦连通电源,调整电动葫芦上的吊钩下放位置,使得四个吊钩的底部处于同一平面; 电动葫芦通过吊钩吊起组装好的盖梁模板,然后通过预埋的精轧螺纹钢将盖梁模板机构7锚固在墩柱上;Step D, assemble the cap beam template mechanism 7 for pouring the cap beam; connect the four electric hoists to the power supply, adjust the lowering position of the hooks on the electric hoists, so that the bottoms of the four hooks are in the same plane; the electric hoists lift the assembled cap beam template through the hooks, and then anchor the cap beam template mechanism 7 on the pier column through the pre-buried fine-rolled threaded steel bars;

步骤E,在盖梁模板内浇筑混凝土砂浆,浇筑后横撑梁和支腿预埋在混凝土砂浆中,等待混凝土砂浆的冷却;Step E, pouring concrete mortar in the cap beam formwork, after pouring, the cross bracing beam and the legs are pre-embedded in the concrete mortar, and waiting for the concrete mortar to cool;

步骤F,混凝土砂浆形成的盖梁冷却凝固后,形成混凝土盖梁8,电动葫芦通过吊钩吊住盖梁模板,拆卸下盖梁模板上固定用的螺栓,电动葫芦的吊钩吊起盖梁模板后,将模板下放至地面;Step F, after the cap beam formed by the concrete mortar cools and solidifies, a concrete cap beam 8 is formed, the electric hoist lifts the cap beam template through the hook, removes the bolts used to fix the cap beam template, and after the cap beam template is lifted by the hook of the electric hoist, the template is lowered to the ground;

步骤G,将电机撑架与横撑梁连接的螺栓拆卸下,使用塔吊或吊车将电机撑架以及电动葫芦吊起后下方至地面;Step G, remove the bolts connecting the motor support frame and the cross bracing beam, and use a tower crane or a crane to lift the motor support frame and the electric hoist and lower them to the ground;

步骤H,电机撑架及电动葫芦运送到下一工地后,电机撑架下方安装横撑梁及支腿形成新的支撑装置,新的支撑装置用于下一盖梁的加工。Step H, after the motor support frame and the electric hoist are transported to the next construction site, a cross brace beam and legs are installed under the motor support frame to form a new support device, and the new support device is used for processing the next cap beam.

在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "up", "down", "front", "back", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

本发明中未述及的部分采用或借鉴已有技术即可实现。Parts not described in the present invention can be implemented by adopting or drawing on existing technologies.

当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.

工业实用性Industrial Applicability

盖梁施工平台整体装拆工艺,通过详细的结构设计,加工部分专用的构件,做到平台安装、拆除模块化,实现了桥梁盖梁施工的标准化、规范化,达到方便、高效、安全的安装和拆除的目的。尤其是水上盖梁工程项目等特殊工况施工,具有重要的应用意义和推广价值。The overall assembly and disassembly process of the cap beam construction platform, through detailed structural design and processing of some special components, achieves modularization of platform installation and disassembly, realizes the standardization and normalization of bridge cap beam construction, and achieves the purpose of convenient, efficient and safe installation and disassembly. Especially for special working conditions such as water cap beam engineering projects, it has important application significance and promotion value.

平台整体拆装系统主要有纵梁、横梁、支腿、卷扬动力系统、吊架及模板平台组成。其中,作为平台整体拆装系统的核心部件便是位于顶部的卷扬机,卷扬机为普通的变速卷扬机,单卷筒。由于施工过程需要对盖梁平台四角同步下放,故需要对卷扬机进行改造,使得四台卷扬机除分开关外,同时连接到一处总开关,卷扬机工作时可以保证同时收起或释放钢丝绳,保证平台的同步提起或者下放。The overall disassembly and assembly system of the platform mainly consists of longitudinal beams, cross beams, outriggers, winch power system, hanger and formwork platform. Among them, the core component of the overall disassembly and assembly system of the platform is the winch located at the top. The winch is an ordinary variable speed winch with a single drum. Since the construction process requires the four corners of the cap beam platform to be lowered synchronously, the winch needs to be modified so that the four winches are connected to a main switch at the same time in addition to the sub-switches. When the winches are working, they can ensure that the wire ropes are retracted or released at the same time to ensure the synchronous lifting or lowering of the platform.

平台整体的自重较高,为避免卷扬机单股拉力不足,提高系统的安全性能,在进行钢丝绳缠绕时采用“走二”的绕线方式(两倍率)增大拉力及提高安全系数。借助盖梁平台整体装拆系统进行施工的方法在每个盖梁施工周期中可以极大地节约机械成本,同时可以节约至少1.5至2.0天的工期,加快了施工进度。采用此施工方法,无需搭设落地脚手架,而是安装了专用的钢抱箍安拆平台,操作方便,安全系数高。采用该系统配合进行盖梁模板拆除,所有模板均在地面进行分解及拆除,无高空作业,仅涉及到简单的起重吊装,故安全系数较大。本装置具有适用性强,适用范围广,尤其是水上盖梁工程项目等特殊工况施工具有良好的实用性及经济性。不但可以应用于圆墩柱盖梁底模拆除,也可以进行方墩柱盖梁底模拆除,可以减少人工、机械台班投入节约成本,安全性系数高,有很好地推广应用价值。The platform has a high self-weight. In order to avoid the single-strand tension of the winch being insufficient and improve the safety performance of the system, the "two-way" winding method (double rate) is used when winding the wire rope to increase the tension and improve the safety factor. The method of using the overall assembly and disassembly system of the cap beam platform for construction can greatly save the machinery cost in each cap beam construction cycle, and at the same time can save at least 1.5 to 2.0 days of construction period, speeding up the construction progress. With this construction method, there is no need to set up a ground scaffolding, but a special steel clamp installation and disassembly platform is installed, which is easy to operate and has a high safety factor. The system is used to dismantle the cap beam template. All templates are decomposed and dismantled on the ground. There is no high-altitude operation, and only simple lifting and hoisting are involved, so the safety factor is relatively large. This device has strong applicability and a wide range of applications, especially for special working conditions such as water cap beam projects. It has good practicality and economy. It can not only be used for the dismantling of the bottom formwork of the round pier cap beam, but also for the dismantling of the bottom formwork of the square pier cap beam. It can reduce the input of labor and machinery shifts and save costs. It has a high safety factor and has a good promotion and application value.

本发明中的支撑装置为可拆卸连接,加工盖梁后,支腿和横撑梁作为龙骨埋入盖梁中,增加了盖梁整体的牢固性,避免了后期拆装的麻烦,并且减少了盖梁模板内钢筋架的构建。电机支撑架上设置3吨电动葫芦,电动葫芦通过法兰状的支撑座固定连接。相邻的两个支撑装置中,在构建盖梁模板内钢筋架时,可增加对拉钢筋或者延长梁,增加两个支撑装置的的稳定性。The support device in the present invention is a detachable connection. After the cap beam is processed, the legs and the cross bracing beam are embedded in the cap beam as a keel, which increases the overall firmness of the cap beam, avoids the trouble of later disassembly and assembly, and reduces the construction of the steel frame in the cap beam template. A 3-ton electric hoist is set on the motor support frame, and the electric hoist is fixedly connected through a flange-shaped support seat. In two adjacent support devices, when constructing the steel frame in the cap beam template, tension steel bars or extension beams can be added to increase the stability of the two support devices.

在使用支撑装置时,使用螺栓副将横撑梁和电机撑架连接在一起,然后使用螺栓副将横撑梁和支腿固连。将组装完毕的模板拆装设备整体提升到桥墩顶面,通过预埋的精轧螺纹钢将模板拆装设备锚固在桥墩上。当进行盖梁模板的提升时,仅需要通过盖梁模板拆装设备即可完成盖梁模板的提升以及钢筋材料、工具的提升,使用方便,避免了塔吊或吊车长时间停留在墩柱附近作业。并且本发明中的拆装设备中的支腿和横撑梁可以作为拆装设备的支撑结构,也可以作为盖梁的龙骨。预埋在盖梁中后,既能提高模板拆装设备的拆卸时方便性,而且还能提高盖梁的结构强度,减少盖梁原本的钢筋龙骨的构建。整体的结构简单新颖,创新性高。When using the support device, use bolts to connect the cross brace beam and the motor support frame together, and then use bolts to fix the cross brace beam and the legs. Lift the assembled formwork disassembly and assembly equipment as a whole to the top surface of the pier, and anchor the formwork disassembly and assembly equipment to the pier through the pre-embedded fine-rolled threaded steel. When lifting the cap beam formwork, it is only necessary to use the cap beam formwork disassembly and assembly equipment to complete the lifting of the cap beam formwork and the lifting of steel materials and tools. It is easy to use and avoids the tower crane or crane staying near the pier for a long time. In addition, the legs and cross brace beams in the disassembly and assembly equipment of the present invention can be used as the supporting structure of the disassembly and assembly equipment, and can also be used as the keel of the cap beam. After being embedded in the cap beam, it can not only improve the convenience of disassembly of the formwork disassembly and assembly equipment, but also improve the structural strength of the cap beam and reduce the construction of the original steel keel of the cap beam. The overall structure is simple and novel, and highly innovative.

Claims (10)

一种无落地式墩柱盖梁模板拆装设备,其特征在于,包括第一支撑装置和第二支撑装置,第一支撑装置和第二支撑装置分别设置在相邻的两个墩柱上;A non-ground-type pier cap beam formwork disassembly and assembly device, characterized in that it comprises a first supporting device and a second supporting device, wherein the first supporting device and the second supporting device are respectively arranged on two adjacent piers; 所述第一支撑装置包括第一电机撑架、两个第一支腿和两个第二支腿,两个第一支腿上端通过第一横向调节定位板、第一横向定位螺栓连接有第一横撑梁,两个第二支腿上端通过第二横向调节定位板、第二横向定位螺栓连接有第二横撑梁;The first supporting device comprises a first motor support frame, two first legs and two second legs, the upper ends of the two first legs are connected to the first cross bracing beam through a first cross adjustment positioning plate and a first cross positioning bolt, and the upper ends of the two second legs are connected to the second cross bracing beam through a second cross adjustment positioning plate and a second cross positioning bolt; 第一横撑梁的左部通过第一纵向调节定位板、第一纵向定位螺杆与第一电机撑架定位连接,第二横撑梁的左部通过第二纵向调节定位板、第二纵向定位螺杆与第一电机撑架定位连接,第一电机撑架的前部上和后部上分别设置有第一电动葫芦和第二电动葫芦;The left part of the first cross brace is connected to the first motor support frame through the first longitudinal adjustment positioning plate and the first longitudinal positioning screw, and the left part of the second cross brace is connected to the first motor support frame through the second longitudinal adjustment positioning plate and the second longitudinal positioning screw. The first electric hoist and the second electric hoist are respectively arranged on the front and rear of the first motor support frame; 所述第二支撑装置包括第二电机撑架、两个第三支腿和两个第四支腿,两个第三支腿上端通过第三横向调节定位板、第三横向定位螺栓连接有第三横撑梁,两个第四支腿上端通过第四横向调节定位板、第四横向定位螺栓连接有第四横撑梁;The second supporting device comprises a second motor support frame, two third legs and two fourth legs, the upper ends of the two third legs are connected to the third cross bracing beam through a third cross adjustment positioning plate and a third cross positioning bolt, and the upper ends of the two fourth legs are connected to the fourth cross bracing beam through a fourth cross adjustment positioning plate and a fourth cross positioning bolt; 第三横撑梁的右部通过第三纵向调节定位板、第三纵向定位螺杆与第二电机撑架定位连接,第四横撑梁的右部通过第四纵向调节定位板、第四纵向定位螺杆与第二电机撑架定位连接,第二电机撑架的前部上和后部上分别设置有第三电动葫芦和第四电动葫芦;The right part of the third cross brace is connected to the second motor support frame through the third longitudinal adjustment positioning plate and the third longitudinal positioning screw, the right part of the fourth cross brace is connected to the second motor support frame through the fourth longitudinal adjustment positioning plate and the fourth longitudinal positioning screw, and the third electric hoist and the fourth electric hoist are respectively arranged on the front and rear of the second motor support frame; 第一横撑梁的右部和第二横撑梁的右部上均设置有激光定位发射器,第三横撑梁的左部和第四横撑梁的左部上均设置有激光定位接收器。Laser positioning transmitters are disposed on the right portion of the first cross-bracing beam and the right portion of the second cross-bracing beam, and laser positioning receivers are disposed on the left portion of the third cross-bracing beam and the left portion of the fourth cross-bracing beam. 根据权利要求1所述的一种无落地式墩柱盖梁模板拆装设备,其特征在于,所述第一支腿、第二支腿、第三支腿和第四支腿均为工字钢梁,第一支腿的底部、第二支腿的底部、第三支腿的底部和第四支腿的底部均连接有地脚固定板;According to the non-ground-type pier cap beam formwork disassembly and assembly equipment of claim 1, it is characterized in that the first leg, the second leg, the third leg and the fourth leg are all I-beams, and the bottom of the first leg, the bottom of the second leg, the bottom of the third leg and the bottom of the fourth leg are all connected with a ground fixing plate; 第一横向调节定位板、第二横向调节定位板、第三横向调节定位板和第四横向调节定位板均为长方形的钢板。The first transverse adjustment positioning plate, the second transverse adjustment positioning plate, the third transverse adjustment positioning plate and the fourth transverse adjustment positioning plate are all rectangular steel plates. 根据权利要求2所述的一种无落地式墩柱盖梁模板拆装设备,其特征在于,所述墩柱的上端部内预埋有地脚预埋板,地脚固定板通过两个地脚固定螺纹钢杆与地脚预埋板固连;According to the non-ground-type pier cap beam formwork disassembly and assembly equipment described in claim 2, it is characterized in that a ground anchor plate is pre-embedded in the upper end of the pier, and the ground anchor fixing plate is fixedly connected to the ground anchor plate by two ground anchor fixing threaded steel rods; 所述地脚固定螺纹钢杆为外壁开设有螺纹的圆形杆,地脚固定螺纹钢杆的下部预埋在墩柱的上端部内并且穿过地脚预埋板,地脚固定螺纹钢杆的上部穿过地脚固定板后通过至少连两个地脚定位螺母定位。The anchor fixing threaded steel rod is a round rod with threads on the outer wall. The lower part of the anchor fixing threaded steel rod is embedded in the upper end of the pier and passes through the anchor embedded plate. The upper part of the anchor fixing threaded steel rod passes through the anchor fixing plate and is positioned by at least two anchor positioning nuts. 根据权利要求2所述的一种无落地式墩柱盖梁模板拆装设备,其特征在于,所述第一横向调节定位板与第一支腿焊接,第一横向调节定位板上开设有多个用于第一横向定位螺栓穿过的第一横向调节定位孔;The non-ground-type pier cap beam formwork disassembly and assembly equipment according to claim 2 is characterized in that the first transverse adjustment positioning plate is welded to the first leg, and a plurality of first transverse adjustment positioning holes for the first transverse positioning bolts to pass through are provided on the first transverse adjustment positioning plate; 第二横向调节定位板与第二支腿焊接,第二横向调节定位板上开设有多个用于第二横向定位螺栓穿过的第二横向调节定位孔;The second transverse adjustment positioning plate is welded to the second leg, and the second transverse adjustment positioning plate is provided with a plurality of second transverse adjustment positioning holes for the second transverse positioning bolts to pass through; 第三横向调节定位板与第三支腿焊接,第三横向调节定位板上开设有多个用于第三横向定位螺栓穿过的第三横向调节定位孔;The third transverse adjustment positioning plate is welded to the third leg, and the third transverse adjustment positioning plate is provided with a plurality of third transverse adjustment positioning holes for the third transverse positioning bolts to pass through; 第四横向调节定位板与第四支腿焊接,第四横向调节定位板上开设有多个用于第四横向定位螺栓穿过的第四横向调节定位孔。The fourth transverse adjustment positioning plate is welded to the fourth supporting leg, and a plurality of fourth transverse adjustment positioning holes for fourth transverse positioning bolts to pass through are formed on the fourth transverse adjustment positioning plate. 根据权利要求1所述的一种无落地式墩柱盖梁模板拆装设备,其特征在于,所述第一横撑梁、第二横撑梁、第三横撑梁和第四横撑梁均为工字钢梁,第一横撑梁上设置有两组第一撑架转接板,第一撑架转接板与第一横撑梁固连,第一撑架转接板通过第一纵向定位螺杆与第一纵向调节定位板连接,第一纵向调节定位板与第一电机撑架焊接固连;According to the non-ground-type pier cap beam template disassembly and assembly equipment described in claim 1, it is characterized in that the first cross bracing beam, the second cross bracing beam, the third cross bracing beam and the fourth cross bracing beam are all I-beams, two groups of first support frame adapter plates are arranged on the first cross bracing beam, the first support frame adapter plate is fixedly connected to the first cross bracing beam, the first support frame adapter plate is connected to the first longitudinal adjustment positioning plate through the first longitudinal positioning screw, and the first longitudinal adjustment positioning plate is welded and fixedly connected to the first motor support frame; 第二横撑梁上设置有两组第二撑架转接板,第二撑架转接板与第二横撑梁固连,第二撑架转接板通过第二纵向定位螺杆与第二纵向调节定位板连接,第二纵向调节定位板与第一电机撑架焊接固连。Two groups of second support frame adapter plates are arranged on the second cross bracing beam, the second support frame adapter plates are fixedly connected to the second cross bracing beam, the second support frame adapter plates are connected to the second longitudinal adjustment positioning plates through second longitudinal positioning screws, and the second longitudinal adjustment positioning plates are welded and fixedly connected to the first motor support frame. 根据权利要求1所述的一种无落地式墩柱盖梁模板拆装设备,其特征在于,所述第三横撑梁上设置有两组第三撑梁转接板,第三撑梁转接板与第三横撑梁固连,第三撑梁转接板通过第三纵向定位螺杆与第三纵向调节定位板连接,第三纵向调节定位板与第二电机撑架焊接固连;According to the non-ground-type pier cap beam formwork disassembly and assembly equipment of claim 1, it is characterized in that two sets of third support beam adapter plates are arranged on the third cross support beam, the third support beam adapter plate is fixedly connected to the third cross support beam, the third support beam adapter plate is connected to the third longitudinal adjustment positioning plate through the third longitudinal positioning screw, and the third longitudinal adjustment positioning plate is welded and fixedly connected to the second motor support frame; 第四横撑梁上设置有两组第四撑梁转接板,第四撑梁转接板与第四横撑梁固连,第四撑梁转接板通过第四纵向定位螺杆与第四纵向调节定位板连接,第四纵向调节定位板与第二电机撑架焊接固连。Two sets of fourth support beam adapter plates are arranged on the fourth cross support beam, the fourth support beam adapter plates are fixedly connected to the fourth cross support beam, the fourth support beam adapter plates are connected to the fourth longitudinal adjustment positioning plates through the fourth longitudinal positioning screws, and the fourth longitudinal adjustment positioning plates are welded and fixedly connected to the second motor support frame. 根据权利要求1所述的一种无落地式墩柱盖梁模板拆装设备,其特征在于,所述第一电机撑架包括第一前U形架和第一后U形架,第一前U形架开口端连有第一U形架前转接板,第一后U形架的开口端连接有第一U形架后转接板,第一前U形架和第一后U形架镜像对称设置后,第一U形架前转接板通过螺栓与第一U形架后转接板固连;According to the non-ground-type pier column cap beam formwork disassembly and assembly equipment of claim 1, it is characterized in that the first motor support frame includes a first front U-shaped frame and a first rear U-shaped frame, the open end of the first front U-shaped frame is connected to the first U-shaped frame front adapter plate, the open end of the first rear U-shaped frame is connected to the first U-shaped frame rear adapter plate, after the first front U-shaped frame and the first rear U-shaped frame are arranged in mirror symmetry, the first U-shaped frame front adapter plate is fixedly connected to the first U-shaped frame rear adapter plate by bolts; 第一电动葫芦通过第一电机定位基座连接在第一前U形架上,第二电动葫芦通过第二电机定位基座连接在第一后U形架上。The first electric hoist is connected to the first front U-shaped frame through the first motor positioning base, and the second electric hoist is connected to the first rear U-shaped frame through the second motor positioning base. 根据权利要求1所述的一种无落地式墩柱盖梁模板拆装设备,其特征在于,所述第二电机撑架包括第二前U形架和第二后U形架,第二前U形架开口端连有第二U形架前转接板,第二后U形架的开口端连接有第二U形架后转接板,第二前U形架和第二后U形架镜像对称设置后,第二U形架前转接板通过螺栓与第二U形架后转接板固连;According to the non-ground-type pier column cap beam formwork disassembly and assembly equipment of claim 1, it is characterized in that the second motor support frame includes a second front U-shaped frame and a second rear U-shaped frame, the second front U-shaped frame open end is connected to the second U-shaped frame front adapter plate, the second rear U-shaped frame open end is connected to the second U-shaped frame rear adapter plate, after the second front U-shaped frame and the second rear U-shaped frame are arranged in mirror symmetry, the second U-shaped frame front adapter plate is fixedly connected to the second U-shaped frame rear adapter plate by bolts; 第三电动葫芦通过第三电机定位基座连接在第二前U形架上,第四电动葫芦通过第四电机定位基座连接在第二后U形架上。The third electric hoist is connected to the second front U-shaped frame through the third motor positioning base, and the fourth electric hoist is connected to the second rear U-shaped frame through the fourth motor positioning base. 根据权利要求1所述的一种无落地式墩柱盖梁模板拆装设备,其特征在于,所述第一电动葫芦、第二电动葫芦、第三电动葫芦和第四电动葫芦均为电机提升组件,电机提升组件包括提升电机和连接在提升电机上的缆绳挂钩组件,提升电机通过线路与手持式控制器连接;The non-ground-type pier cap beam formwork disassembly and assembly equipment according to claim 1 is characterized in that the first electric hoist, the second electric hoist, the third electric hoist and the fourth electric hoist are all motor lifting assemblies, the motor lifting assembly includes a lifting motor and a cable hook assembly connected to the lifting motor, and the lifting motor is connected to the handheld controller through a line; 所述激光定位发射器包括激光发射器本体和连接在激光发射器本体下端的发射器升降底座;激光定位接收器包括接收器本体和连接在接收器本体下端的接收器升降底座;光发射器本体和接收器本体均通过无线信号传输模块与手持式控制器相连通;The laser positioning transmitter comprises a laser transmitter body and a transmitter lifting base connected to the lower end of the laser transmitter body; the laser positioning receiver comprises a receiver body and a receiver lifting base connected to the lower end of the receiver body; the optical transmitter body and the receiver body are both connected to the handheld controller through a wireless signal transmission module; 所述第一横撑梁和第三横撑梁之间连接有第一中段延长定位梁,第二横撑梁和第四横撑梁之前连接有第二中段延长定位梁。A first middle section extended positioning beam is connected between the first cross bracing beam and the third cross bracing beam, and a second middle section extended positioning beam is connected between the second cross bracing beam and the fourth cross bracing beam. 一种墩柱盖梁的施工方法,其特征在于,采用权利要求1至9中任意一项所述的无落地式墩柱盖梁模板拆装设备,具体包括如下步骤:A construction method for a pier cap beam, characterized in that the non-ground-type pier cap beam template disassembly and assembly device described in any one of claims 1 to 9 is used, and specifically comprises the following steps: 步骤A,第一电动葫芦通过第一电机定位基座连接在第一前U形架上,第二电动葫芦通过第二电机定位基座连接在第一后U形架上,使用螺栓连接第一前U形架和第一后U形架;第三电动葫芦通过第三电机定位基座连接在第二前U形架上,第四电动葫芦通过第四电机定位基座连接在第二后U形架上,使用螺栓连接第二前U形架和第二后U形架;Step A, the first electric hoist is connected to the first front U-shaped frame through the first motor positioning base, the second electric hoist is connected to the first rear U-shaped frame through the second motor positioning base, and the first front U-shaped frame and the first rear U-shaped frame are connected by bolts; the third electric hoist is connected to the second front U-shaped frame through the third motor positioning base, the fourth electric hoist is connected to the second rear U-shaped frame through the fourth motor positioning base, and the second front U-shaped frame and the second rear U-shaped frame are connected by bolts; 步骤B,第一电机撑架连接在第一横撑梁和第二横撑梁,第二电机撑架连接在第三横撑梁和第四横撑梁,安装好第二支腿和两个第二支腿;Step B, the first motor support is connected to the first cross beam and the second cross beam, the second motor support is connected to the third cross beam and the fourth cross beam, and the second leg and two second legs are installed; 步骤C,使用塔吊或吊车,分别吊起第一支撑装置、第二支撑装置安装在相邻的两个墩柱上;第一支撑装置、第二支撑装置均通过地脚固定螺纹钢杆与墩柱的上端部固连;Step C, using a tower crane or a crane to respectively hoist the first supporting device and the second supporting device and install them on two adjacent piers; the first supporting device and the second supporting device are both fixedly connected to the upper end of the pier through a threaded steel rod fixed by a ground anchor; 步骤D,将浇筑盖梁用的盖梁模板机构组装好;四个电动葫芦连通电源,调整电动葫芦上的吊钩下放位置,使得四个吊钩的底部处于同一平面; 电动葫芦通过吊钩吊起组装好的盖梁模板,然后通过预埋的精轧螺纹钢将盖梁模板机构锚固在墩柱上;Step D, assemble the cap beam template mechanism for pouring the cap beam; connect the four electric hoists to the power supply, adjust the lowering position of the hooks on the electric hoists so that the bottoms of the four hooks are in the same plane; The electric hoist lifts the assembled cap beam template through the hooks, and then anchors the cap beam template mechanism to the pier column through the pre-buried fine-rolled threaded steel bar; 步骤E,在盖梁模板内浇筑混凝土砂浆,浇筑后横撑梁和支腿预埋在混凝土砂浆中,等待混凝土砂浆的冷却;Step E, pouring concrete mortar in the cap beam formwork, after pouring, the cross bracing beam and the legs are pre-embedded in the concrete mortar, and waiting for the concrete mortar to cool; 步骤F,混凝土砂浆形成的盖梁冷却凝固后,电动葫芦通过吊钩吊住盖梁模板,拆卸下盖梁模板上固定用的螺栓,电动葫芦的吊钩吊起盖梁模板后,将模板下放至地面;Step F, after the cap beam formed by the concrete mortar cools and solidifies, the electric hoist lifts the cap beam template through the hook, removes the bolts used to fix the cap beam template, and after the cap beam template is lifted by the hook of the electric hoist, the template is lowered to the ground; 步骤G,将电机撑架与横撑梁连接的螺栓拆卸下,使用塔吊或吊车将电机撑架以及电动葫芦吊起后下方至地面;Step G, remove the bolts connecting the motor support frame and the cross bracing beam, and use a tower crane or a crane to lift the motor support frame and the electric hoist and lower them to the ground; 步骤H,电机撑架及电动葫芦运送到下一工地后,电机撑架下方安装横撑梁及支腿形成新的支撑装置,新的支撑装置用于下一盖梁的加工。Step H, after the motor support frame and the electric hoist are transported to the next construction site, a cross brace beam and legs are installed under the motor support frame to form a new support device, and the new support device is used for processing the next cap beam.
PCT/CN2022/130189 2022-11-07 2022-11-07 Non-floor-standing formwork dismounting and mounting apparatus for pier caps and construction method Ceased WO2024098169A1 (en)

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Publication number Priority date Publication date Assignee Title
CN118390423A (en) * 2024-06-26 2024-07-26 中铁十一局集团城市轨道工程有限公司 Construction process for bridge dismantling and reconstruction large-span bridge pier bent cap suspension type formwork platform

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CN112681148A (en) * 2020-12-25 2021-04-20 民航机场建设工程有限公司 Floor-free pier column capping beam template dismounting device and construction method
CN214459664U (en) * 2020-12-25 2021-10-22 民航机场建设工程有限公司 Floor-free pier column bent cap template dismounting device

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WO2012163270A1 (en) * 2011-06-03 2012-12-06 中国葛洲坝集团股份有限公司 Longitudinal guide rail installation method and apparatus
CN112681148A (en) * 2020-12-25 2021-04-20 民航机场建设工程有限公司 Floor-free pier column capping beam template dismounting device and construction method
CN214459664U (en) * 2020-12-25 2021-10-22 民航机场建设工程有限公司 Floor-free pier column bent cap template dismounting device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118390423A (en) * 2024-06-26 2024-07-26 中铁十一局集团城市轨道工程有限公司 Construction process for bridge dismantling and reconstruction large-span bridge pier bent cap suspension type formwork platform

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