WO2024096966A1 - Heterostructures with ferroelectric iii-nitride layer on metal - Google Patents
Heterostructures with ferroelectric iii-nitride layer on metal Download PDFInfo
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- H10D64/68—Electrodes having a conductor capacitively coupled to a semiconductor by an insulator, e.g. MIS electrodes characterised by the insulator, e.g. by the gate insulator
- H10D64/689—Electrodes having a conductor capacitively coupled to a semiconductor by an insulator, e.g. MIS electrodes characterised by the insulator, e.g. by the gate insulator having ferroelectric layers
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Definitions
- the disclosure relates generally to Group Ill-nitride materials.
- Ill-nitride (lll-N) semiconductors exhibit wide and tunable direct bandgaps, large breakdown strength, high electron mobility, high electron saturation drift velocity, high thermal and chemical stability, and high radiation resistance, and have emerged as the enabling technology for a broad range of applications, from solid state lighting, radiofrequency (RF) and power electronics and to quantum information, renewable energy, as well as the emerging edge computing and artificial neuro networks.
- RF radiofrequency
- a heterostructure includes a metal layer and a single-crystalline semiconductor layer supported by the metal layer.
- the singlecrystalline semiconductor layer includes an alloy of a Ill-nitride material.
- the alloy includes a Group 111 B element.
- the single-crystalline semiconductor layer is in contact with the metal layer.
- a heterostructure in accordance with another aspect of the disclosure, includes a metal layer and a single-crystalline semiconductor layer supported by the metal layer.
- the single-crystalline semiconductor layer includes an alloy of aluminum nitride.
- the alloy includes scandium.
- the metal layer includes molybdenum.
- the single-crystalline semiconductor layer is in contact with the metal layer.
- a method of forming a heterostructure includes providing a metal layer of the heterostructure, the metal layer being supported by a substrate, implementing a surface treatment procedure to remove oxide from a surface of the metal layer, and, after implementing the surface treatment procedure, implementing a non-sputtered, epitaxial growth procedure to form a single-crystalline semiconductor layer of the heterostructure, the single-crystalline semiconductor layer being supported by, and in contact with, the metal layer.
- the single-crystalline semiconductor layer includes an alloy of a Ill-nitride material.
- the non-sputtered, epitaxial growth procedure is configured to incorporate a group 111 B element into the alloy of the Ill-nitride material.
- the single-crystalline semiconductor layer is ferroelectric.
- the single-crystalline semiconductor layer has a wurtzite structure.
- a (0001) plane of the wurtzite structure is in contact the metal layer.
- a surface of the metal layer in contact with the single-crystalline semiconductor layer matches an atomic arrangement of the (0001 ) plane of the wurtzite structure.
- a surface of the metal layer is oriented in the (011 ) plane.
- the metal layer includes molybdenum.
- a surface of the metal layer is oriented in the (111 ) plane.
- the metal layer includes aluminum.
- the Group 111 B element is scandium.
- the alloy of the Ill-nitride material includes AIN.
- the metal layer is a first metal layer.
- the heterostructure further includes a second metal layer in contact with the single-crystalline semiconductor layer.
- the single-crystalline semiconductor layer is disposed between the first metal layer and the second metal layer.
- the heterostructure further includes a Ill-nitride semiconductor layer supported by, and in contact with, the single-crystalline semiconductor layer.
- a device includes a heterostructure as disclosed herein, in which the device further includes an electrode layer in contact with the Ill-nitride semiconductor layer, the single-crystalline semiconductor layer is ferroelectric, and the metal layer is configured as a further electrode such that the device is configured as a memristor.
- a device includes a heterostructure as disclosed herein, in which the device further includes a substrate, the substrate supporting the heterostructure.
- the single-crystalline semiconductor layer is ferroelectric.
- the metal layer is a first metal layer.
- the heterostructure further includes a second metal layer in contact with the single-crystalline semiconductor layer.
- the single-crystalline semiconductor layer is disposed between the first metal layer and the second metal layer.
- Implementing the surface treatment procedure includes annealing the metal layer in a vacuum.
- the non-sputtered, epitaxial growth procedure is implemented under a nitrogen-rich condition.
- the method further includes depositing a further metal layer on the single-crystalline semiconductor layer such that the further metal layer is in contact with the single-crystalline semiconductor layer.
- the method further includes removing the substrate such that the heterostructure is freestanding.
- the method further includes annealing the single-crystalline semiconductor layer.
- Figure 1 depicts schematic representations and graphical plots of example epitaxial growth of single-crystalline ScAIN on Mo, including (a) an atomic schematic illustration of the epitaxial relationship between wz-ScAIN and bcc-Mo, in which “1 ”, “2”, and “3” represent three types of Mo domains with 60° in-plane rotation, but sharing the same epitaxial registry with wz-ScAIN, (b) a schematic illustration of ScAIN grown on a Mo template, (c, d) XRD 20- a> scans and p scans for Mo template (green, lower curve) and ScAIN grown on Mo template (pink, upper curve), and (e) EBSD maps for high-temperature annealed Mo template (lower panel) and ScAIN grown on Mo template (upper panel), in which the rectangles and hexagons in (d, e) indicate the corresponding in-plane orientation relationship between Mo domains and ScAIN, and the Mo electrode layer has three types of (011 ) domains with 60
- Figure 2 depicts imagery and graphical plots of microstructure analysis of example single-crystalline ScAIN on Mo, including (a) a cross-sectional HAADF-STEM image for ScAIN grown on a Mo template, (b, c) nano-beam electron diffraction patterns for Mo along the [100] zone-axis and ScAIN along the [1120] zone-axis acquired from the green and pink spots labeled in (a) using the same e-beam azimuth, showing a clear bcc and wz crystal structure, respectively, (d) a SAED pattern recorded from the ScAIN/Mo interface, demonstrating a clear (0001 )[1120] ScA
- Figure 4 depicts schematic representations and graphical plots of a ferroelectric GaN/ScAIN heterostructure memristor for synaptic emulation in accordance with one example, including (a) a schematic illustration of a pre-neuron and a post-neuron connected by a synapse, along with a resistive ferroelectric GaN/ScAIN heterostructure on Mo of the memristor, (b, c) schematic illustrations of band diagram modulation by ferroelectric polarization switching in the GaN/ScAIN heterostructure, in which, if the ScAIN polarization points downward as in part (b), electrons in the n-GaN deplete from the GaN/ScAIN interface and, therefore, positively charged immobile donor ions screen the bound polarization charges, leading to the formation of a higher electron transport barrier (cZdown), and in which, when ScAIN polarization is reversed as in part (c), electrons accumulate at the GaN/ScAIN interface, reducing the electron transport barrier (
- Figure 5 depicts a cross-sectional, schematic view of a device having a heterostructure with an epitaxially grown single-crystalline Ill-nitride alloy layer in accordance with one example.
- Figure 6 is a flow diagram of a method of fabricating a heterostructure having an epitaxially grown single-crystalline Ill-nitride alloy layer in accordance with one example.
- Figure 7 depicts a cross-sectional, schematic view of a memory cell having a heterostructure with an epitaxially grown single-crystalline Ill-nitride alloy layer in accordance with one example.
- Figure 8 depicts a cross-sectional, schematic view of another transistor device having a heterostructure with an epitaxially grown single-crystalline Ill-nitride alloy layer in accordance with one example.
- Figure 9 depicts a cross-sectional, schematic view of a memory device having a heterostructure with an epitaxially grown single-crystalline Ill-nitride alloy layer in accordance with one example.
- Figure 10 depicts a cross-sectional, schematic view of a device having a freestanding heterostructure with an epitaxially grown single-crystalline Ill-nitride alloy layer in accordance with one example.
- Figure 11 depicts example ScAIN films grown on Mo before and after annealing, including (a) images showing surface morphology, and graphical plots of (b) dielectric properties, (c) leakage current, and (d) a butter-fly shaped C-V loop indicating ferroelectric switching in the epitaxial ScAIN films, in which the ScAIN film without annealing exhibited a low breakdown voltage and an unmeasurable butterfly shaped C-V loop.
- the Ill-nitride alloy layer is supported by, and in contact with, the metal layer.
- the Ill-nitride alloy layer may be single-crystalline or monocrystalline despite a polycrystalline nature of the metal layer.
- a surface of the metal layer may be oriented in a plane that matches the atomic arrangement of a wurtzite (0001) plane of the single-crystalline Ill-nitride alloy layer.
- the Ill-nitride alloy layer is ferroelectric, such as a ferroelectric ScAIN layer.
- the metal layer is composed of, or otherwise includes, molybdenum (Mo).
- the Ill- nitride alloy layer supported by the metal layer may be used in a variety of heterostructure arrangements and corresponding devices, including, for instance, capacitors and memristors (e.g., synaptic memristors), examples of which are described below. Methods for fabricating such heterostructures and devices are also described.
- the disclosed heterostructures, devices, and methods may integrate ferroelectric ScAIN and other Ill-nitride alloys with various metal materials.
- the metal materials may include metals compatible with complementary metal-oxide semiconductor (CMOS) circuits and fabrication processes.
- CMOS complementary metal-oxide semiconductor
- Such integration will apply the advantages of ferroelectric Ill-nitride materials (e.g., ScAIN) to enable applications from single devices to systems and even hybrid integrated circuits.
- CMOS complementary metal-oxide semiconductor
- making ferroelectric Ill-nitride materials compatible with CMOS and other technologies involves achieving single-crystalline ferroelectric ScAIN heterostructures on metal electrodes.
- sputter deposited films are generally polycrystalline with very limited material quality.
- Mo molybdenum
- the high melting point about 2160 °C
- low thermal expansion coefficient about 5 x 10 -6 °C -1 at 20 °C
- low electrical resistivity 5 x 10 -8 -m
- Mo molybdenum
- Mo has a low acoustic attenuation due to the high acoustic velocity, and can also be easily wet etched.
- Mo may be used as a bottom electrode for high frequency acoustic filters and resonators.
- epitaxially grown lll-N heterostructures on Mo may be used to achieve CMOS compatible ferroelectric nitrides and fully nitride-based complementary circuits, as well as a new class of integrable, ultralow loss, and ultrahigh frequency acoustoelectronic devices.
- This combination of lll-N heterostructures on Mo also supports the integration of nonvolatile ferroelectric memristors (e.g., ScAIN memristors) with processors, which may be used, for instance, as a building block for rapid data transmission and analysis in artificial neural networks.
- the epitaxial relationship between single-crystalline wz-ScAIN and the underlying body-centered cubic (bcc) Mo are unambiguously determined and characterized by a number of techniques. Stable, robust, and wake-up-free ferroelectricity was measured in the examples - for the first time, in ScAIN epitaxially grown on metal.
- the resistive switching behavior in ferroelectric GaN/ScAIN memristors grown on Mo and its application in emulating the biological neuron-like spike-time-dependent plasticity (STDP) in artificial synapse is also described.
- CMOS compatible metals such as Mo
- the growth of single-crystalline ferroelectric nitride semiconductors on metals may be useful in a wide variety of next-generation electronic, acoustic, photonic, and quantum devices and systems.
- the disclosed heterostructures, devices and methods may be applied to a wide variety of Ill- nitride alloys.
- the disclosed heterostructures, devices and methods may thus include or involve the incorporation of scandium into other Ill-nitride wurtzite structures.
- the disclosed heterostructures, devices and methods may include or involve one or more epitaxially grown ScAIGaN layers, ScAIInN layers, ScGaN layers, or ScInN layers.
- the configuration, construction, fabrication, and other characteristics of the heterostructures may also vary from the examples described.
- the heterostructures may include any number of epitaxially grown layers of ferroelectric and non-ferroelectric nature.
- the disclosed heterostructures, devices and methods are also not limited to Ill- nitride alloys including scandium.
- the Ill-nitride alloys may include additional or alternative group 11 IB elements, such as yttrium (Y) and lanthanum (La).
- non-sputtered epitaxial growth procedures may be used.
- MOCVD metal-organic chemical vapor deposition
- HVPE hydride vapor phase epitaxy
- Still other procedures may be used, including, for instance, pulsed laser deposition (PLD) procedures and atomic layer deposition (ALD) procedures.
- PLD pulsed laser deposition
- ALD atomic layer deposition
- the disclosed heterostructures, devices and methods are not limited to growth on Mo layers.
- a variety of metals may be used, including, for instance, Al, Pt, Ti, Fe, Cu, and Ni.
- the disclosed heterostructures, devices and methods may alternatively or additionally include or use single-crystalline or monocrystalline metal layers.
- lll-N semiconductors with wz-phase (space group P6 3 mc) lattices have the strongest polarization along the c-axis direction. Therefore, growing along ⁇ 0001 > direction maximizes the remnant polarization in ferroelectric nitrides. However, growth along alternative or additional directions may be implemented in other cases.
- Figure 1 displays the atomic structure of crystalline Mo with bcc-phase (space group Im3m).
- the ⁇ 011 ⁇ plane is a useful candidate for epitaxial growth of nitrides along ⁇ 0001 > direction, due to the compatible in-plane symmetry, low surface energy, and low reactivity.
- the ⁇ 011 ⁇ plane is the most readily available orientation in either epitaxially grown or sputtering deposited Mo electrodes or templates. Therefore, in the examples described below, the Ill- nitride layers were grown on Mo(011) templates. A GENxplor MBE system was used in each case.
- FIG. 1 part b, shows a structure 100 having a ScAIN layer 102 grown on a Mo template 104 in accordance with one example.
- XRD X-ray diffraction
- Mo(01 1 ) template 104 is polycrystalline and includes triplet domains with 60° in-plane rotation, labeled as rotated rectangles in Figure 1 , part d. Electron backscatter diffraction (EBSD) map showed that these domains are randomly distributed across the Mo layer 104. Epitaxial growth of a single-crystalline structure on this type of template, substrate, or other underlying layer is challenging. However, the optimum adsorption sites of atoms on (011 ) bcc plane result in a [1120] wz
- the in-plane rectangular lattices of the 60 “-rotated triplet Mo(01 1 ) domains match the same in-plane hexagonal lattice of (0001 ) wz with an epitaxial registry of (0001 )[1 120] wz
- the inplane lattice mismatch between Mo and Sco.2Alo.8N (AIN) is only 2% (1.1 %) under this alignment.
- epitaxial growth of single-crystalline wz-phase lll-N may be grown on bcc-phase metals, such as Mo, Fe, etc.
- FIG. 1 The schematic of Figure 1 , part b, shows a Sc 2 O 3 layer 1 10 that was included to support the characterization of the epitaxial relationship between a Si substrate 112 and the Mo metal layer 506, and accordingly may not be present in examples of the disclosed heterostructures and devices.
- each ScAIN peak is located exactly at the center of the two peaks from the Mo template 104, thereby validating the predicted (0001 )[1 120] ScA
- the triplet domain feature for the high-temperature annealed Mo template 104 and the uniform (0001 ) orientation for ScAIN epilayer 102 were further confirmed by the EBSD maps, shown in Figure 1 , part e.
- the microstructure for the ScAIN/Mo heterostructure 100 was further characterized using scanning transmission electron microscopy (STEM).
- Figure 2 part a shows the cross- sectional high-angle annular dark field (HAADF) STEM image for an example ScAIN layer grown on an Mo template.
- HAADF high-angle annular dark field
- NBED nano-beam electron diffraction
- FIG. 2 presents the energy dispersive X-ray spectroscopy (EDS) maps for the ScAIN/Mo heterostructure.
- the corresponding elements profile is shown in Figure 2, part f.
- Sc and Al have uniform incorporation along the growth direction with an Sc content of about 0.2.
- N nitrogen
- O oxygen
- This native oxide layer may be used as either a dielectric layer or barrier layer in ScAIN-based electronic and memory devices.
- the native oxide layer may be removed.
- the formation of the native oxide layer may also be avoided by not exposing the heterostructure to air (e.g., before subsequent processing).
- a semiconductor may be grown or otherwise deposited on top of the ScAIN layer in situ (e.g., in the MBE chamber).
- a metal or other layer may be deposited on the ScAIN layer after the growth procedure.
- Figure 3 shows the P-E loop and the corresponding J-E loop (without leakage subtraction) measured from the MFM capacitor.
- the saturated polarization and characteristic displacement current peaks demonstrate clear ferroelectric polarization switching for the epitaxially grown ScAIN on Mo.
- the MFM capacitor exhibits a symmetric switching behavior with almost the same coercive field ( ⁇ 5.8 MV/cm) on both positive and negative branches. Considering the presence of a thin native oxide layer on the ScAIN surface, the coercive field may be slightly overestimated.
- Figure 3 illustrates the remnant polarization recorded from the electric field dependent PUND measurements, showing a saturated remnant polarization of about 120
- the slightly overestimated remnant polarization in the negative branch is due to the contribution of leakage at higher electric field.
- the as-grown lattice-polarity or polarization states for lll-N epitaxially grown on a metallic template or substrate has been rarely reported, due to the existence of misorientation and mixed phases. To date, most of the sputtering deposited ScAIN on metal electrodes usually favors an N-polar lattice. Therefore, exploring the polarization states of epitaxially grown, single crystalline ScAIN on Mo is of great interest, and is also of great utility for future fully epitaxial heterogeneous integration with conventional lll-N technology.
- ferroelectric nitrides the as-grown lattice-polarity can be determined by unipolar electrical measurements, such as C- l/and J-E measurements. Usually, a sudden drop of capacitance can be observed when the ferroelectric polarization switching occurs, resulting in a butterfly shaped C- l/ loop in the bipolar measurements for a ferroelectric material.
- Figure 3 part e depicts the C- V curves of the first unipolar (#1 ) and the second bipolar (#2) scans recorded on a pristine capacitor. Similar measurements on a separate capacitor were also performed and are shown in Figure 3, part f. The dissipation factor (tan ⁇ 5) for these C- V measurements was less than 0.1 from -40 to +40 V, ensuring the precision of the capacitance values.
- the capacitance overlaps exactly in a positive sweep ( Figure 3, part e), while a sudden drop of capacitance is clearly observed in a negative sweep ( Figure 3, part f).
- FIG 4, part a illustrates a resistive memristor 400 having a heterostructure with a ferroelectric layer in accordance with one example.
- the memristor 400 is one example of an application of ferroelectric layers (e.g., ScAIN layers) and its integration with conventional III- N layers or heterostructures on a metal template, substrate, or other underlying layer.
- the memristor 400 may include a substrate, such as a silicon substrate, that supports the metal layer (e.g., Mo layer) and other layers of the heterostructure.
- the heterostructure is a GaN/ScAIN/Mo heterostructure.
- the layers, composition, and other characteristics of the heterostructure may vary in other cases. For instance, in some cases, the Mo or other metal layer may also act or serve as a substrate. A growth or sacrificial substrate may thus be removed in some cases.
- the resistive memristor 400 is configured to emulate a biological synapse, as shown in Figure 4, part a.
- the synaptic strength of a synapse i.e., potentiation and depression, can be dynamically modified and stored by biopotentials.
- STDP has been proposed as a useful mechanism to describe this bioprocess.
- This essential biological synaptic plasticity can be emulated by using a two-terminal ferroelectric memristor with a continuously tunable resistance, which may be used as a fundamental element for an artificial neural networks.
- Oxide-based ferroelectric memristors have been widely used in synaptic emulation.
- the large remnant polarization (70-120 pG/cm 2 ), wake-up-free, and low nitrogen vacancy formation energy nature of the epitaxially grown Sc- lll-N ferroelectrics described herein are useful in scaling device size, increasing memory density, reducing power consumption, and increasing endurance.
- the epitaxial ferroelectric Sc-lll-N memristors may thus be applied in neuromorphic computing.
- the heterostructure is reversed, i.e.
- the GaN layer is grown on top of the ScAIN layer, e.g., to avoid the native oxide layer induced additional band diagram modification.
- a 20-nm-thick Si-doped n-type GaN layer (electron concentration of about 1 x 10 18 cm' 3 ) was grown on top of a 100-nm-thick ScAIN layer.
- the switchable polarization for the ScAIN in the example GaN/ScAIN heterostructure was confirmed by C-V measurements.
- Figure 4 shows the band diagram of the GaN/ScAIN heterostructure, in which the ScAIN layer has a reconfigurable polarization direction.
- the GaN layer may also have a metal (M)-polar lattice, i.e., a downward polarization state. Due to the ferroelectric field effect, the barrier height ( ) at the heterostructure interface will change significantly with the polarization reconfiguration of the ScAIN layer. The downward polarization of the ScAIN layer gives rise to negative net polarization charges at the interface, leading to the formation of a depletion region in the GaN layer and, therefore, an increased barrier height ( ⁇ iown), corresponding to OFF state.
- M metal
- Figure 4 plots the ON and OFF currents measured in a small voltage range.
- a stable ON/OFF ratio of about 40 is achieved with a read voltage of +10 V.
- the memristive effect is illustrated more clearly by reading the current at +10 V after the application of voltage pulses (pulse width 20 ms) with varying amplitudes, as shown in Figure 4, part f.
- the same read voltage (+10 V) was used in the following measurements to minimize the bias stress effect.
- the memristor conductance may be considered as the synapse strength. Therefore, the increase (decrease) of conductance corresponds to the potentiation (depression) of the synaptic connection intensity.
- Figure 4, part g presents the continuous modulation of conductance for a GaN/ScAIN memristor programmed by 64 identical negative pulses for potentiation followed by 64 identical positive pulses for depression. The memristor conductance can be gradually regulated by applying either negative or positive voltage spikes, confirming the conductance plasticity ability.
- the operating voltage may vary in other cases. For instance, the operating voltage may be significantly reduced by using a thin ferroelectric ScAIN layer.
- the disclosed heterostructures may be used in other applications involving the heterogeneous integration of lll-N architectures and CMOS technology.
- the nitride-based ferroelectrics of the disclosed heterostructures may be integrated in various other devices, systems, or applications, including a variety of advanced computing applications.
- Figure 5 depicts a device 500 having a heterostructure with a Ill-nitride layer on metal in accordance with one example.
- the device 500 is a two-terminal device.
- the device 500 is configured or operated as a capacitor.
- the device 500 may include any number of alternative or additional layers or structures.
- the device 500 may be integrated with any number of other devices.
- the device 500 includes a substrate 502 and a heterostructure 504 supported by the substrate 502.
- the substrate 502 may be composed of, or otherwise include, silicon. Additional or alternative substrate materials may be used, including, for instance, sapphire, silicon carbide, bulk GaN, bulk AIN, GaN templates, and AIN templates.
- the substrate 502 may be uniform or composite.
- the heterostructure 504 includes a metal layer 506 and a single-crystalline semiconductor layer 508 supported by the metal layer 506.
- the singlecrystalline semiconductor layer 508 is composed of, or otherwise includes, an alloy of a Ill- nitride material, such as ScAIN.
- the single-crystalline semiconductor layer 508 is ferroelectric.
- the single-crystalline semiconductor layer 508 may have a (0001 ) orientation. The orientation may vary in accordance with the epitaxial relationship between the metal layer 506 and the single-crystalline semiconductor layer 508.
- the metal layer 506 may be single-crystalline (or monocrystalline) or polycrystalline.
- the alloy includes a Group II IB element, such as Sc.
- the alloy may include one or more alternative or additional Group I IIB elements.
- the Ill-nitride alloy is ScAIN.
- Alternative or additional Ill-nitride materials may be used, including, for instance, alloys of Ill-nitrides that include another group III element, such as Ga or In.
- Alternative or additional Group 11 IB elements may be used, including, for instance, yttrium (Y) and lanthanum (La).
- the single-crystalline semiconductor layer 508 is in contact with the metal layer 506.
- the surface of the metal layer 506 in contact with the single-crystalline semiconductor layer 508 is oxide-free.
- the surface of the metal layer 506 in contact with the single-crystalline semiconductor layer is oriented in the (011) plane.
- the plane in contact with the semiconductor layer 508 may vary in other cases, e.g., in accordance with the composition of the metal layer 506. For instance, with each metal material, the plane that matches (e.g., best matches) the atomic arrangement of the (0001 ) plane of the wurtzite structure may be used.
- the Mo (011 ) surface has a rectangular atomic arrangement
- the rectangular atomic arrangement matches well with the hexagonal lattice of the lll-N (0001 ) surface.
- the manner in which the planes match may thus vary with other atomic arrangements.
- the (111) plane may be in contact with the single-crystalline semiconductor layer 508 in heterostructures having an Al, Ni, or Cu layer in contact with the semiconductor layer 508.
- Other metal materials having the (011) plane matching the wurtzite structure may be used, including, for instance, Fe.
- the metal layer 506 may be composed of, or otherwise include, Mo. Additional or alternative metals may be used, as described above, including, for instance, Al, Ni, Cu, and Fe.
- the device 500 includes one or more electrodes or contacts.
- the heterostructure 504 further includes a top or upper contact 510 or other electrode in contact with the Ill-nitride semiconductor layer 508.
- the contact 510 may be composed of one or more metal layers, such as Ti and Au.
- the underlying metal layer 506 serves as a bottom or lower electrode. Additional or alternative contacts, electrodes or other structures may be included.
- im were lithographically patterned on the top surface of ScAIN as the top electrodes, while the bottom Mo layer was used as the bottom electrode.
- any uncovered portions of the GaN layer may be etched away, e.g., using a reactive ion etching (RIE) process
- the single-crystalline semiconductor layer 508 is ferroelectric.
- the heterostructure 504 lacks a buffer layer between the singlecrystalline semiconductor layer 508 and the metal layer 506.
- the device 500 thus provides an example of buffer-free direct epitaxial heterointegration between single-crystalline wurtzite phase ScAIN and a metal layer.
- the metal layer 506 is in contact with the substrate.
- one or more layers or structures are disposed between the metal layer 506 and the substrate 502.
- the single-crystalline semiconductor layer 508 has an atomically smooth surface.
- atomically smooth may be used herein in connection with layers of a heterostructure to indicate a layer having a surface roughness (e.g., a root mean square, or RMS, roughness) less than or on the order of 1 nm.
- RMS roughness of such atomically smooth layers is less than 1% of the thickness of the layer.
- the surface roughness may vary in accordance with the growth conditions, parameters, and other aspects of the fabrication processes described and/or referenced herein and/or other processes.
- Figure 6 depicts a method 600 of fabricating a heterostructure having a singlecrystalline semiconductor layer (or wurtzite structure) of an alloy of a Ill-nitride material with scandium and/or another IIIB element incorporated therein in accordance with one example.
- the method 600 is configured such that the Ill-nitride alloy layer may be grown on a metal template, substrate, or other underlying layer.
- the method 600 may be configured such that the wurtzite structure exhibits ferroelectric behavior.
- the heterostructure may form a device, or a part of a device, in which one or more layers or regions of the device exhibit the ferroelectric behavior.
- the method 600 may be used to fabricate the examples of devices, heterostructures, and other structures having ScAIN films or other Ill-nitride alloy layers described herein, and/or other devices, heterostructures or structures.
- the method 600 may begin with an act 602 in which a substrate is prepared and/or otherwise provided.
- the act 602 includes providing a silicon substrate in an act 604.
- the silicon substrate may have a (111) orientation.
- the substrate may be patterned or otherwise processed to configure the substrate to reduce defect formation in subsequently grown layers of the heterostructure and/or otherwise improve material quality therein. Such processing may also facilitate the formation of a different regions of the heterostructure.
- substrate materials including, for instance, sapphire, bulk GaN, bulk AIN, or other semiconductor material. Still other materials may be used, including, for instance, silicon carbide.
- a metal substrate may be used.
- the metal substrate may be composed of, or otherwise include, Al, Pt, and/or Mo.
- the substrate may be cleaned in an act 606.
- a native or other oxide layer may be removed from a substrate surface in an act 608.
- the oxide removal may include multiple steps, including, for instance, an etch step and an annealing step.
- the substrate thus may or may not have a uniform composition.
- the substrate may be a uniform or composite structure. Any number of layers or structures may be deposited on the substrate prior to the implementation of the acts described below.
- the method 600 may include an act 610, in which one or more metal template or other layers are formed or otherwise provided.
- the metal layer is supported by the substrate.
- the metal layer is in contact with the substrate.
- one or more buffer or other layers or structures are disposed between the polycrystalline metal layer and the substrate.
- the act 610 includes an act 612 in which the metal layer(s) are deposited.
- the metal layer(s) are patterned in an act 614.
- the act 610 may include the deposition or other formation of one or more other metal layers or structures.
- a bottom contact may be formed in an act 616.
- the act 616 may be implemented in parallel with (e.g., as part of) the act 612.
- the number and other characteristics of the metal layers or structures may vary in accordance with the configuration of the device (e.g., the number of terminals).
- the method 600 includes an act 618 in which a surface treatment procedure is implemented to remove oxide from a surface of the metal layer.
- the act 618 includes annealing the polycrystalline metal layer in a vacuum in an act 620.
- the temperature of the annealing may vary, e.g., with the composition of the metal layer.
- M0O3 has a relatively low melting point (795 °C), in which case annealing above the melting point, e.g., at about 900 °C, may be used.
- the annealing may also improve the surface roughness of the metal layer. In one example involving annealing at 900 °C for 10 minutes, except for the domain boundaries, a smooth surface was observed on each domain.
- the oxide may be removed in additional or alternative ways to achieve a highly ordered atomically smooth surface.
- the oxide may be removed via an etching procedure using, e.g., an acid solution, such as hydrochloric acid (HCI) or buffered hydrofluoric acid (BHF).
- HCI hydrochloric acid
- BHF buffered hydrofluoric acid
- a 120-nm-thick Mo layer was grown on a Si( 111 ) substrate.
- the Mo template was cleaned by acetone, methanol, and deionized water prior to loading into the MBE system used for the growth of the single-crystalline semiconductor layer.
- the Mo templates were then degassed at 200 and 600 °C for 2 h in the MBE load-lock chamber and preparation chamber, respectively.
- the Mo template was annealed at 900 °C for 10 min before starting ScAIN growth, but the temperature and other parameters may vary in other cases (e.g., in connection with the composition).
- a non-sputtered, epitaxial growth procedure is implemented in an act 622 to form a single-crystalline semiconductor layer supported by, and in contact with, the polycrystalline metal layer.
- the single-crystalline semiconductor layer is composed of, or otherwise includes, an alloy of a Ill-nitride material.
- the non-sputtered, epitaxial growth procedure is configured to incorporate a group 11 IB element into the alloy of the Ill-nitride material.
- the Ill-nitride alloy layer may or may not be ferroelectric. As described herein, the Ill-nitride alloy layer has a wurtzite structure.
- the Ill-nitride material may be AIN. Additional or alternative Ill-nitride materials may be used, including, for instance, gallium nitride (GaN), indium nitride (InN), and their alloys.
- the epitaxial growth procedure is configured to incorporate scandium and/or another group 111 B element into the alloy of the Ill-nitride material. The alloy may thus be ScAIN, for example.
- the act 622 includes an act 624 in which an MBE procedure is implemented. In other cases, an MOCVD or other non-sputtered epitaxial growth procedure is implemented in an act 626.
- the surface treatment of the act 618 may be implemented before (e.g., in preparation for) implementing the epitaxial growth procedure in which a wurtzite structure is formed.
- the wurtzite structure may thus be formed on the metal layer.
- the metal layer may thus act as a template for the wurtzite structure and/or other elements of the heterostructure.
- the act 612 may include an act 628 in which the single-crystalline semiconductor layer is grown in a chamber in which the annealing procedure for the surface treatment of the act 618 is implemented.
- the substrate may remain within, e.g., is not removed from, the epitaxial growth chamber between forming the metal layer and growing the single-crystalline semiconductor layer.
- the single-crystalline semiconductor layer may be grown on the metal layer using a wide growth window.
- the growth window may be similar to that for ScAIN grown on GaN, in which the low end of the growth temperature window is compatible with the CMOS fabrication process.
- the growth temperature may be at a level such that the wurtzite structure exhibits a breakdown field strength greater than a ferroelectric coercive field strength of the wurtzite structure. Ferroelectric switching and other ferroelectric behavior may thus be achieved.
- the growth temperature may be at a level lower than what would be expected given the Ill-nitride material.
- the growth temperature level is significantly less than the temperature at which the Ill-nitride material would typically be grown.
- the growth temperature level may be such that attempts to grow a structure composed of the Ill-nitride material (i.e. , without scandium) at the growth temperature level would not be worthwhile. The resulting structure would be of such poor quality (e.g., possess far too many defects) to be useful. Growth of a single-crystalline scandium-including alloy (e.g., a monocrystalline layer of the alloy) at the growth temperature level may nonetheless be achieved.
- a ScAIN alloy may be epitaxially grown at a growth temperature of about 650 degrees Celsius despite that the corresponding (scandium-free) Ill-nitride material, AIN, is conventionally grown at much higher temperatures, e.g., about 1000 degrees Celsius. Conversely, attempts to grow AIN at about 650 degrees Celsius or lower would result in structures of such poor quality. In contrast, the epitaxially grown ScAIN layer grown at that low temperature is unexpectedly of high quality and good electrical properties.
- the growth temperature may be about 650 degrees Celsius or less.
- the growth temperature may correspond with the temperature measured at a thermocouple in the growth chamber.
- the growth temperature at the epitaxial surface may be slightly different. The growth temperature is accordingly approximated via the temperature measurement at the thermocouple.
- the upper bound of the growth temperature range may vary in accordance with the alloy and/or the epitaxial growth technique. For instance, in other cases, the upper bound on the growth temperature may be higher, such as about 700 degrees Celsius, or about 750 degrees Celsius. In still other cases, the upper bound may be lower, including, for instance, about 550 degrees Celsius or about 600 degrees Celsius.
- the resulting wurtzite structure is monocrystalline.
- the resulting wurtzite structure is monocrystalline to a degree not realizable via, for instance, sputtering-based procedures for forming ScAIN layers.
- Such procedures are only capable of producing structures with x-ray diffraction rocking curve line widths on the order of a few degrees at best.
- the structures grown by the disclosed methods exhibit x-ray diffraction rocking curve line widths on the order of a few hundred arc-seconds or less, well over an order of magnitude less. In this manner, leakage current paths are minimized or otherwise sufficiently reduced so that the resulting wurtzite structure has a suitably high breakdown field strength level, e.g., sufficiently greater than the ferroelectric coercive field strength.
- polycrystalline refers to structures having multiple domains with in-plane rotation.
- monocrystalline or single crystalline refer to structures having unique domains without in-plane rotation, e.g., as indicated by x-ray p scans that have only one set of diffraction peaks.
- the microstructure of the former techniques is more uniform with highly ordered stacking sequence of atoms.
- domains with cubic phase or domains with in-plane mis-orientation are readily observed.
- the existence of these mis-aligned domains suppresses the complete switching of polarization, and further results in the fast loss of polarization during fatigue testing.
- phase purity the highly crystallographic orientation of layers grown by MBE or other non-sputtered techniques exhibits more repeatable ferroelectric switching, which is useful in a number of device applications.
- the wurtzite structure of the single-crystalline semiconductor layer is metal-polar.
- the single-crystalline semiconductor may be nitrogen-polar (bipolar).
- the epitaxial growth procedure is implemented under a nitrogen-rich condition.
- the nitrogen-to-metal flux ratio may be set in an act 630 in which the nitrogen flow is controlled.
- the unbalanced flux ratio may be set to a highly or extremely nitrogen (N)-rich condition, such as a N-to-metal flux ratio of 2-to- 1 or higher.
- Control of the flux ratio between metal and nitrogen sources may be useful for improving the material quality of the ScAIN or other Ill-nitride alloy layer.
- the N-rich growth conditions may be useful in connection with the growth of ScAIN to avoid Sc-AI intermetallic, Sc 3 AIN perovskite phase formation, and/or other defects.
- ScAIN films and GaN/ScAIN heterostructures were grown utilizing a Veeco GENxplor MBE system, equipped with dual filament SUMO Knudsen cells for Al (purity 6N5) and Ga sources (purity 7N), a high-temperature Knudsen cell for Sc source (purity 5N), and a Veeco Unibulb radio frequency (RF) plasma source.
- the N source was operated with a N 2 gas (purity 6N) flow of 0.35 seem, and an RF power of 350 W corresponding to a growth rate of 240 nm/h was used for metal-rich GaN layers.
- N-rich conditions were employed.
- the GaN was grown under metal-rich conditions and slightly doped with Si (electron concentration 1 x 10 18 cm' 3 ).
- the thickness for ScAIN and GaN were about 100 and 20 nm, respectively.
- the Sc content was around 20%.
- the single-crystalline semiconductor layer may then be annealed in an act 632.
- the annealing may be implemented at a temperature greater than the growth temperature. In some cases, the annealing temperature falls in a range from about 700 Celsius to about 1500 degrees Celsius. Examples of films prepared with such annealing exhibited stable polarization switching with further reduced leakage current relative to nonannealed films. Film or device uniformity was also improved via the annealing, thereby further improving the polarization switching behavior of the ferroelectric Sc-lll-N alloys. The underlying mechanism for the improved performance and uniformity with annealing is attributed to the reduced threading dislocation density and defect density, which usually act as electric leakage paths.
- Such usefulness of the post-growth annealing is realized despite past concerns that high processing temperatures can lead to a loss of ferroelectricity.
- Such post-growth high-temperature annealing of ScAIN may be performed in-situ in the same growth chamber (e.g., the same MBE chamber) in an act 634. In other cases, the annealing is performed ex-situ in a chamber directed to annealing procedures.
- the annealing process may be implemented under high vacuum in an act 636 (e.g., in-situ in the growth chamber). In other cases, the annealing may be implemented either with nitrogen plasma radiation or under nitrogen gas flow in an act 638.
- the above-described annealing procedure may be implemented in connection with films grown under any of the above-described growth conditions.
- the annealing procedure may be implemented after growth under slightly to moderately N-rich conditions at a growth temperature below about 650 degrees Celsius.
- the annealing procedure may also be implemented after growth under unbalanced flux ratios (e.g., N-rich or extreme N-rich conditions) at growth temperatures above about 650 degrees Celsius.
- the method 600 may include an act 640 in which one or more layers (e.g., semiconductor layers) are formed after growth of the wurtzite structure. As a result, the layer(s) may be in contact with the wurtzite structure. For instance, one or more Ill-nitride (e.g., GaN or AIGaN) or other semiconductor layers may be epitaxially grown in an act 642.
- the act 642 may be implemented in the same epitaxial growth chamber used to grow the wurtzite structure. As a result, the substrate (and heterostructure) is not removed from the epitaxial growth chamber between implementing the acts 622 and 640.
- the act 640 includes an act 644 in which one or more metal or other conductive layers or structures are formed.
- a metal layer may be deposited on the Ill-nitride alloy layer, in which case the Ill-nitride alloy layer is disposed between, and in contact with, two metal layers.
- the layers or structures may be deposited or otherwise formed.
- the conductive structure is configured as an upper or top contact.
- the conductive structure may be a gate.
- the method 600 includes an act 646, in which the substrate is removed.
- the substrate may be partially or fully removed. With the substrate fully removed, the heterostructure becomes freestanding.
- the act 646 includes implementation of an etching procedure, such as a wet or dry etch procedure. Alternatively or additionally, the substrate is removed mechanically. The manner in which the substrate is removed may thus vary accordingly.
- the method 600 may include fewer, additional, or alternative acts.
- one or more acts may be directed to forming other structures or regions of the device that includes the heterostructure.
- the regions may correspond with source and drain regions.
- the nature of the regions or structures may vary in accordance with the nature of the device.
- the method 600 does not include an act 610 in which a buffer layer is grown or otherwise formed.
- the order of the acts of the method 600 may differ from the example shown in Figure 6.
- contacts and/or other structures formed in the act 610 may be implemented after the growth of the ferroelectric layer.
- a number of different types of devices may be fabricated by the method 600 of Figure 6, and/or another method of fabricating a heterostructure having a wurtzite structure of an alloy of a Ill-nitride material with scandium incorporated therein.
- the ferroelectric ScAIN or other alloy of a Ill-nitride material may be useful in various types of nonvolatile memory devices (e.g., FeRAM, FeFET, FTJ, and FeSFET devices), various types of reconfigurable electronic and other devices (e.g., Fe-HEMT, Fe-capacitor, and SAW devices), various types of photodetection, photovoltaic and optoelectronic devices (e.g., selfdriven photodetector and solar cell devices), and various homojunction devices (e.g., devices that use a laterally distributed charge plate to tune the Fermi level in adjacent layers). Still other types of devices may be fabricated, including, for instance, FE-based thin- film bulk acoustic wave resonators (FBAR) devices.
- FBAR FE-based thin- film bulk acoustic wave resonators
- the disclosed heterostructures may be incorporated into a wide variety of devices. A number of examples are described below. The examples may or may not include a substrate supporting layers and/or structures of the heterostructure or device composed of, or otherwise include, for instance, GaN or silicon.
- FIG. 7 depicts a FeFET memory device 700 in accordance with one example.
- a ferroelectric ScAIN layer is disposed between a gate electrode and a source-drain conduction region.
- the ferroelectric layer provides a reversible electrical state for a transistor of the device.
- the large remnant electrical field polarization in the ferroelectric ScAIN layer retains the state of the transistor (e.g., on or off) in the absence of any electrical bias to form a single transistor nonvolatile memory.
- bulk and/or other semiconductor channel layers are composed of, or otherwise include, GaN or silicon, or two-dimensional materials like M0S2 or graphene.
- the FeFET memory device 700 may include a heterostructure including, for instance, the ferroelectric Sc x Ali. x N or other alloy of a Ill- nitride material, along with one or more layers of a Ill-nitride semiconductor, such as AIN, as the gate dielectric and barrier.
- a substrate supporting these layers and structures of the device 700 may be composed of, or otherwise include, for instance, GaN or silicon.
- the control terminal or gate may be disposed below the Ill-nitride semiconductor as shown. As described herein, the gate may be composed of, or otherwise include, a metal, such as Mo.
- Figure 8 depicts a coupled FET structure 702 configured as a memory cell in accordance with one example. During the switching of the remnant polarization state in a ScAIN layer of the FET structure 702, a current pulse is generated to indicate the stored binary information in the cell.
- Figure 9 depicts an FTJ memory device 704 in accordance with one example.
- an epitaxially grown ferroelectric layer of the device 704 is disposed between metal layers (e.g., nickel and aluminum layers).
- a ScAIN or other alloy of the ferroelectric layer provides the ferroelectricity and tunes the ON/OFF current/resistance ratio as a memorizer readout.
- Figure 10 depicts a device 706 with a heterostructure in accordance with one example.
- the device 706 may be configured or used as a filter, resonator, or other acoustic device. Such devices may be useful in broadband communication (e.g., 5G, 6G) contexts and other applications.
- the heterostructure of the device 706 is freestanding.
- the heterostructure may be freestanding in the sense that a growth or other sacrificial substrate has been removed.
- the freestanding heterostructure may be subsequently mounted on, or supported by, another structure, such as a circuit board.
- the heterostructure of the device 706 includes a single-crystalline Ill-nitride alloy layer disposed between, and in contact with, two metal layers.
- the composition, configuration, and other characteristics of the metal layers may vary as described herein.
- the metal layers may be composed of, or otherwise include, Ni, Al, Mo, or another metal.
- the metal layers may or may not be composed of, or include, the same metal material.
- the single-crystalline Ill-nitride layer is in contact with only a single metal layer.
- heterostructures of the above-described devices may include any number of layers, structures, and/or components in accordance with the functionality of the device.
- a substrate other than a silicon substrate is used.
- the substrate may be composed of, or otherwise include, SiC or sapphire.
- the layer supported by (e.g., in contact with) the substrate is not ferroelectric.
- FIG. 11 provides further information regarding examples in which a ScAIN layer grown on an Mo substrate is annealed.
- the material quality of the ScAIN layer may be further improved by conducting in-situ annealing (e.g., at 700°C) in the MBE chamber as described above.
- in-situ annealing e.g., at 700°C
- part (a) before annealing, an example ScAIN layer grown on Mo exhibits multi-grain structure.
- the surface of the ScAIN layer becomes smoother, and the multi-grains merge with one another, forming larger domains.
- part (b) after annealing, the leakage current and breakdown voltage are also improved significantly.
- CMOS complementary metal-oxide semiconductor
- the disclosed devices and methods may be useful in the integration of lll-N architectures with various fabrication technologies, including, for instance, CMOS technologies, and may be useful in a number of applications, including, for instance, ferroelectric nitride memristors in neuromorphic computing.
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2023
- 2023-09-20 WO PCT/US2023/033254 patent/WO2024096966A1/en not_active Ceased
- 2023-09-20 EP EP23886498.7A patent/EP4591342A1/en active Pending
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