WO2024092581A1 - Aerosol generating device and microwave heating assembly thereof - Google Patents
Aerosol generating device and microwave heating assembly thereof Download PDFInfo
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- WO2024092581A1 WO2024092581A1 PCT/CN2022/129369 CN2022129369W WO2024092581A1 WO 2024092581 A1 WO2024092581 A1 WO 2024092581A1 CN 2022129369 W CN2022129369 W CN 2022129369W WO 2024092581 A1 WO2024092581 A1 WO 2024092581A1
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- Prior art keywords
- conductor
- microwave
- heating assembly
- microwave heating
- assembly according
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
Definitions
- the present invention relates to the field of electronic atomization, and in particular to an aerosol generating device and a microwave heating component thereof.
- the microwave heating component of the aerosol generating device needs to rely on a microwave feeding unit to feed microwaves into it.
- the microwave feeding unit and the microwave heating component must be physically connected, and the connection efficiency and reliability between them affect the heating efficiency and heating reliability of the entire microwave heating component.
- the physical connection method is generally that the inner conductor of the microwave feeding unit extends into the interior of the microwave heating component and directly contacts the outer peripheral wall of the conductor column of the microwave heating component.
- the current at the contact point and the nearby wall is relatively large, which will cause serious ohmic loss; after working for a period of time, the contact between the inner conductor and the conductor column will deteriorate, and the reliability will be reduced.
- the technical problem to be solved by the present invention is to provide an improved aerosol generating device and a microwave heating component thereof.
- a microwave heating component for an aerosol generating device comprising:
- the outer conductor unit is in a cylindrical shape and includes an open end and a closed end opposite to each other, and a cavity located between the open end and the closed end;
- Microwave matching structure including:
- a conductor post is disposed in the cavity and is in ohmic contact with the outer conductor unit;
- a connecting rod comprising a first end and a second end opposite to the first end, wherein the first end is coupled to the outer peripheral wall of the conductor column;
- the microwave feeding unit comprises:
- the inner conductor extends into the cavity and is connected to the second end of the connecting rod.
- the first end is integrally combined with the conductor post.
- the first end is welded to the conductor post.
- the connecting rod is a straight rod, which is connected to the outer peripheral wall of the conductor column along a direction perpendicular to the axial direction of the conductor column.
- the inner conductor includes a feeding end, and an end surface of the feeding end is in ohmic contact with an end surface of the second end.
- the connecting rod is provided with a socket, and the socket extends from the end surface of the second end toward the conductor column; the inner conductor includes a feeding end, and the feeding end is inserted into the socket and is in ohmic contact with the inner wall surface of the socket.
- the feeding end is in elastic ohmic contact with the jack.
- a conductive elastic sleeve is provided in the socket; the elastic sleeve is cylindrical, and its outer circumference is in contact with the inner circumference of the socket, and the inner diameter of the elastic sleeve is slightly larger than or equal to the diameter of the feeding end; the feeding end is inserted into the elastic sleeve and is tightly against the inner wall of the elastic sleeve.
- the insertion hole is a blind hole, and the bottom of the hole of the insertion hole is relatively located in the conductor column.
- a feeding hole connecting the cavity with the outside is provided on the side wall of the outer conductor unit, and the outer conductor is embedded in the feeding hole; the plug hole is opposite to the feeding hole.
- the inner conductor is coaxially disposed in the outer conductor, and the microwave feeding unit further includes a dielectric layer, wherein the dielectric layer is between the outer conductor and the inner conductor.
- the outer conductor unit is cylindrical, comprising an open end opposite to the open end and a closed end opposite to the open end, and the cavity is located between the open end and the closed end;
- the conductor column includes a fixed end and a free end opposite to the fixed end, the fixed end is fixed on the end wall of the closed end, and the free end extends toward the open end.
- the microwave matching structure further includes a conductor disk axially coupled to the free end, and a diameter of the conductor disk is greater than a diameter of the conductor column.
- the microwave matching structure further includes a probe device in a longitudinal shape, one end of which is inserted into the conductor disk and is in ohmic contact with the conductor disk.
- the conductor disk, the conductor post, the probe device and the outer conductor unit are coaxial.
- the microwave heating assembly further comprises a receiving seat mounted on the outer conductor unit, the receiving seat comprising a receiving portion for receiving the aerosol generating product, and the receiving portion is disposed in the cavity.
- the present invention also constructs an aerosol generating device, including a microwave generating device and the above-mentioned microwave heating component, wherein the microwave feeding unit is connected to the microwave generating device.
- the present invention provides a connecting rod extending toward the feed hole on the outer peripheral side wall of the conductor column, so that the inner conductor makes ohmic contact with the connecting rod, and the contact point of the inner conductor is far away from the place where the wall current is relatively large, thereby reducing ohmic loss.
- FIG1 is a schematic diagram of the external structure of a microwave heating assembly in one embodiment of the present invention.
- FIG2 is a longitudinal structural cross-sectional view of the microwave heating assembly shown in FIG1 ;
- FIG3 is a longitudinal structural cross-sectional view of the microwave heating assembly shown in FIG1 in a disassembled state
- FIG. 4 is a schematic structural diagram of a microwave matching structure of an embodiment of the present invention omitting a probe device
- FIG5 is a longitudinal structural cross-sectional view of a microwave heating assembly in another embodiment of the present invention.
- FIG. 6 is a diagram showing the distribution of surface current intensity obtained by comparing the inner conductor of the microwave feeding unit directly abutting against the outer peripheral wall of the conductor column and the inner conductor abutting against the connecting rod provided on the conductor column;
- FIG. 7 is a surface current intensity distribution diagram corresponding to a test in which the inner conductor of the microwave feeding unit of the present invention is inserted into a jack provided in a connecting rod.
- microwave heating assembly 100 outer conductor unit 11; microwave matching structure 12; receiving seat 13; microwave feeding unit 2; closed end 111; open end 112; conductor side wall 113; conductor end wall 114; feeding hole 115; mounting hole 116; conductor column 121; connecting rod 122; conductor disk 123; probe device 124; screw rod 125; plug hole 126; receiving portion 131; fixing portion 132; positioning rib 133; supporting rib 134; receiving cavity 1311; through hole 1321; outer conductor 21; inner conductor 22; dielectric layer 23; connecting end 221; feeding end 222;
- the terms such as “installed”, “connected”, “connected”, “fixed”, “set” and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements.
- installed can be a fixed connection, a detachable connection, or an integral one
- it can be a mechanical connection or an electrical connection
- it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements.
- an element When an element is referred to as being “on” or “under” another element, the element can be “directly” or “indirectly” located on the other element, or there may be one or more intermediate elements.
- the present invention constructs an aerosol generating device, which can use microwaves to heat an aerosol generating product to generate aerosols by atomization, so as to be inhaled or inhaled by a user.
- the aerosol generating product is a solid aerosol generating product such as a processed plant leaf product. It can be understood that in other embodiments, the aerosol generating product can also be a liquid aerosol generating product.
- the aerosol generating device may include a microwave generating device (not shown) and a microwave heating assembly 100.
- the microwave generating device may generate microwaves; the microwave heating assembly 100 is connected to the microwave generating device to receive microwaves, and forms a microwave field in its own cavity, and the microwave field may act on the aerosol generating product to achieve microwave heating.
- the overall shape of the microwave heating assembly 100 in some embodiments is roughly cylindrical.
- the microwave heating assembly 100 is not limited to a cylindrical shape, and may also be in other shapes such as a square column and an elliptical column.
- the microwave heating assembly 100 may include an outer conductor unit 11, a microwave matching structure 12, a receiving seat 13, and a microwave feeding unit 2.
- the outer conductor unit 11 is cylindrical, having a closed end 111 and an open end 112 opposite to the closed end 111, and may define a semi-closed cavity, which is in the shape of a straight cylinder.
- the microwave matching structure 12 is used to adjust the resonant frequency and microwave distribution in the cavity.
- the receiving seat 13 is used to load the aerosol generating product, which is fixedly or detachably mounted at the open end 112 of the outer conductor unit 11; when the aerosol generating product is inserted into the receiving seat 13, it can be in the area where the microwave field is mainly formed.
- the microwave feeding unit 2 is used to feed the microwave generated by the microwave generating device into the cavity (the feeding method may include an electric feeding method or a magnetic feeding method; preferably an electric feeding method), and the microwave feeding unit 2 is detachably mounted on the outer peripheral wall of the outer conductor unit 11.
- the outer conductor unit 11 may include a conductive conductor side wall 113 and a conductor end wall 114 in some embodiments.
- the conductor side wall 113 may be cylindrical, including two oppositely disposed ends.
- the conductor end wall 114 is closed on the first end of the conductor side wall 113 to form the above-mentioned closed end 111; the second end of the conductor side wall 113 is an open structure to form the above-mentioned open end 112, in which the receiving seat 13 can be installed.
- a radially through feeding hole 115 is provided on the conductor side wall 113 near the conductor end wall 114, and the feeding hole 115 can be used for the microwave feeding unit 2 to be inserted into the outer conductor unit 11.
- the aperture of the feeding hole 115 is adapted to the outer diameter of the outer conductor 21 of the microwave feeding unit 2.
- An axially penetrating mounting hole 116 is also provided at the center of the conductor end wall 114 .
- the mounting hole 116 is used for mounting the microwave matching structure 12 thereon so as to fix one end of the microwave matching structure 12 on the conductor end wall 114 .
- the outer conductor unit 11 may be made of a conductive metal material, and its material may include at least one of aluminum, copper, gold, silver, and stainless steel; preferably aluminum alloy or copper. It can be understood that the outer conductor unit 11 is not limited to being made of a conductive material, and it can also be achieved by plating a first conductive coating on the inner wall of a non-conductive cylinder.
- the material of the first conductive coating may include gold, silver, copper, aluminum, conductive metal oxides or conductive polymers; wherein the conductive metal oxide may include ITO, AZO, AGZO and FTO materials.
- the first conductive coating is a silver coating or a gold coating.
- the microwave matching structure 12 may include a conductor column 121, a connecting rod 122 disposed on the outer peripheral wall of the conductor column 121, a conductor disk 123 disposed above the conductor column 121, and a probe device 124 embedded in the conductor disk 123 and the conductor column 121.
- the axes of the conductor column 121, the conductor disk 123, the probe device 124 and the outer conductor unit 11 coincide with each other.
- the conductor column 121 plays a role in microwave conduction. In some embodiments, it may be cylindrical. One end (bottom end) of the conductor column 121 away from the open end 112 of the outer conductor unit 11 is coaxially connected to the conductor end wall 114 of the outer conductor unit 11, and one end (top end) of the conductor column 121 close to the open end 112 extends toward the open end 112 of the outer conductor unit 11.
- the diameter of the conductor column 121 is smaller than the inner diameter of the outer conductor unit 11. It can be understood that the conductor column 121 is not limited to being cylindrical, and it can also be in other shapes such as square column, elliptical column, stepped column, irregular column, etc.
- the bottom end of the conductor column 121 is also provided with an axially extending screw 125, which can be installed in the mounting hole 116 located on the conductor end wall 114 of the outer conductor unit 11 to fix the conductor column 121 on the conductor end wall 114, so that a reliable ohmic contact is formed between the conductor column 121 and the outer conductor unit 11.
- the conductor post 121 can be made of a conductive metal material, preferably aluminum alloy or copper. It is understandable that the conductor post 121 is not limited to being made of a conductive material, and can also be achieved by plating a second conductive coating on the outer surface of a non-conductive body. The second conductive coating is preferably plated with a silver coating or a gold coating.
- the connecting rod 122 plays a role in microwave conduction and is used to cooperate with the microwave feeding unit 2.
- the connecting rod 122 is in the shape of a cylindrical straight rod, one end of which is coupled to the outer peripheral wall of the conductor column 121 in a direction perpendicular to the axial direction of the conductor column 121, and the other end of which extends in the direction of the feeding hole 115, but there is a gap between the feeding hole 115.
- the coupling method can be an integral coupling or an ohmic contact (such as welding).
- an integral coupling method is adopted, because there is no ohmic contact between the connecting rod 122 and the conductor column 121, and when a strong current flows, the ohmic loss caused is reduced.
- the radial cross-sectional shape of the connecting rod 122 may include a square, a triangle, a trapezoid or an irregular shape in addition to a circle, which is not specifically limited here.
- the connecting rod 122 can be made of a conductive metal material, preferably aluminum alloy or copper. It is understandable that the connecting rod 122 is not limited to being made of a conductive material, and can also be achieved by plating a third conductive coating on the outer surface of a non-conductive body. The third conductive coating is preferably plated with a silver coating or a gold coating.
- the connecting rod 122 is also provided with a plug hole 126 relative to the feeding hole 115.
- the plug hole 126 is used for inserting the inner conductor 22 of the microwave feeding unit 2 to achieve microwave conduction. On the other hand, it can reduce the risk of poor contact between the inner conductor 22 of the microwave feeding unit 2 and the connecting rod 122.
- the plug hole 126 is a blind hole in the form of a straight cylindrical channel, which axially penetrates the connecting rod 122 and radially extends to the inside of the conductor column 121; the orifice of the plug hole 126 is located on the end face of the connecting rod 122 relative to the feeding hole 115, and the bottom thereof is located inside the conductor column 121.
- the aperture of the plug hole 126 is adapted to the diameter of the inner conductor 22 of the microwave feeding unit 2.
- a cylindrical, conductive elastic sleeve (not shown) may also be provided in the socket.
- the elastic sleeve is used to further improve the connection reliability between the inner conductor 22 of the microwave feeding unit 2 and the connecting rod 122, and is axially sleeved in the socket 126.
- the outer diameter of the elastic sleeve is slightly smaller than the inner diameter of the socket 126, and its outer circumference is fitted to the inner circumference of the socket 126; and the inner diameter of the elastic sleeve is slightly larger than or equal to the diameter of the inner conductor 22.
- the elastic sleeve may be made of an elastic metal material; in some embodiments, the elastic metal material includes an elastic alloy.
- the conductor disk 123 is used for microwave conduction, and can also increase its own inductance and capacitance, and reduce the resonant frequency, thereby facilitating further reduction of the cavity size.
- the conductor disk 123 can be in the shape of a disk, and its diameter is larger than the diameter of the conductor post 121, and smaller than the inner diameter of the outer conductor unit 11.
- the conductor disk 123 is disposed on the top of the conductor post 121, and can be integrally combined with the conductor post 121, or can be in ohmic contact with the conductor post 121.
- the conductor disk 123 is not a necessary component of the microwave heating assembly 100, and it is applied in this embodiment as a preferred solution; in the absence of the conductor disk 123, microwave heating can also be achieved by relying on the conductor post 121 and the probe device 124.
- the probe device 124 is used to adjust the microwave field distribution and the microwave feeding frequency. As an independent structure (that is, the probe device 124 is detachably connected to the conductor disk 123), it can be withdrawn from the top of the conductor disk 123/inserted into the conductor disk 123 and form an ohmic contact with the conductor disk 123.
- the probe device 124 may include a longitudinal probe; the lower end of the probe is inserted from the top of the conductor disk 123, coaxially embedded in the conductor disk 123, and forms a good ohmic contact with the conductor disk 123; the upper end of the probe extends upward into the receiving seat 13. It can be understood that when microwaves are fed into the microwave heating assembly 100, a microwave field will be formed around the portion of the probe device 124 extending into the receiving seat 13, and when the aerosol generating product is extended into the receiving seat 13 and inserted at the upper end of the probe, it can be heated by microwaves.
- the probe device 124 may also include a temperature measuring element (not shown) disposed in the probe, which is used to monitor the internal temperature of the aerosol generating substrate inserted into the receiving seat 13 to facilitate temperature control. It can be understood that when temperature measurement is not required, the probe can be a solid structure; and when temperature measurement is required, the probe can be a hollow probe.
- the shape of the upper end of the probe may include one of a plane, a sphere, an ellipsoid, a cone or a truncated cone; a truncated cone is preferred because it can enhance the local field strength and thereby accelerate the atomization speed of the aerosol generating medium.
- the probe can be made of a conductive metal material, preferably stainless steel, aluminum alloy or copper. It is understandable that the probe is not limited to being made of a conductive material, and it can also be achieved by plating a fourth conductive coating on the outer surface of a non-conductive body.
- the fourth conductive coating may include gold, silver, copper, aluminum, a conductive metal oxide, or a conductive polymer; wherein the conductive metal oxide includes ITO, AZO, AGZO, FTO materials; preferably plated with a silver coating or a gold coating.
- the receiving seat 13 may include a receiving portion 131 and a fixing portion 132 integrally connected to the receiving portion 131 in some embodiments.
- the receiving portion 131 is used to receive the aerosol generating product;
- the fixing portion 132 is used to axially block the open end 112 of the outer conductor unit 11 and allow the receiving portion 131 to extend into the cavity, so that the probe device 124 is disposed in the receiving portion 131.
- the receiving portion 131 may be cylindrical, and its outer diameter may be smaller than the inner diameter of the outer conductor unit 11.
- the receiving portion 131 includes an axial receiving cavity 1311 for receiving the aerosol generating product.
- the fixing portion 132 may be annular and coaxially connected to the receiving portion 131.
- the fixing portion 132 may be coaxially sealed at the open end 112 of the outer conductor unit 11 to coaxially arrange the receiving portion 131 in the cavity.
- the fixing portion 132 includes an axial through hole 1321 that connects the receiving cavity 1311 with the external environment, and the aerosol generating product can be inserted into the receiving cavity 1311 through the through hole 1321.
- the receiving seat 13 further includes a plurality of longitudinal positioning ribs 133. These positioning ribs 133 are evenly spaced and arranged on the circumference of the wall of the receiving cavity 1311 and/or the through hole 1321. Each positioning rib 133 extends in a direction parallel to the axis of the receiving seat 13. In one aspect, these positioning ribs 133 can be used to clamp the aerosol generating product inserted into the receiving cavity 1311 and/or the through hole 1321. In another aspect, a longitudinally extending air inlet channel is formed between each two adjacent positioning ribs 133 to facilitate the ambient air to be sucked into the bottom of the aerosol generating product, and then enter the aerosol generating product to take away the aerosol generated by microwave heating.
- the receiving seat 13 further includes a plurality of longitudinal supporting ribs 134; these supporting ribs 134 are evenly spaced and radially distributed on the bottom surface of the receiving cavity 1311. It can be understood that the supporting ribs 134 are used to support the aerosol generating matrix on one side, and form a plurality of radial second air inlet channels on the other side. These second air inlet channels are respectively connected to these first air inlet channels to facilitate the ambient air to be inhaled into the bottom of the aerosol generating matrix, and then enter the aerosol generating matrix to take away the aerosol generated by microwave heating.
- the receiving seat 13 can be made of polymer materials (such as polytetrafluoroethylene (PTFE), polyetheretherketone (PEEK), ppsu, pc, ABS, pp, etc.), or ceramic materials (alumina, zirconia, etc.).
- the receiving seat 13 can also be made of metal or glass. Of course, in engineering applications, it is preferably made of polymer materials (low cost and low thermal conductivity).
- the receiving seat 13 can also be made of low microwave loss, high temperature resistant and harmless materials such as PI, PEEK, and PTFE.
- the microwave feeding unit 2 may be a coaxial connector in some embodiments, which is inserted from a feeding hole 115 located on the peripheral side of the outer conductor unit 11 and mounted on the outer conductor unit 11.
- the microwave feeding unit 2 includes an outer conductor 21, an inner conductor 22 disposed inside the outer conductor 21, and a dielectric layer 23 between the inner conductor 22 and the outer conductor 21.
- the outer conductor 21 is a straight cylindrical structure with openings at both ends; when the microwave feeding unit 2 is installed on the outer conductor unit 11, the side wall of the outer conductor 21 is in ohmic contact with the inner wall surface of the feeding hole 115 located on the outer conductor unit 11.
- the inner conductor 22 is a straight needle-shaped structure, one end of which is a connection end 221, which is located inside the outer conductor 21; the other end of which is a feeding end 222, which is located outside the outer conductor 21.
- the connection end 221 is used to connect to a microwave generating device to access microwaves; the connection method can be a coaxial connection method or a microstrip line connection method.
- the microwave feeding unit 2 is installed on the outer conductor unit 11, the feeding end 222 is relatively adjacent to the microwave matching structure 12, and can be inserted into the socket 126 of the connecting rod 122, and fit with the bottom wall surface of the socket 126.
- part of the outer peripheral wall surface of the inner conductor 22 fits with the inner peripheral wall surface of the socket 126, realizing electrical coupling or magnetic coupling, thereby guiding the microwave to the microwave matching structure 12.
- this figure shows a second microwave heating assembly 100a in other embodiments of the present invention; the difference between this embodiment and the above-mentioned embodiment 1 is that a second connecting rod 122a and a second conductor column 121a are used to replace the above-mentioned connecting rod 122 and conductor column 121.
- the second conductor post 121a may be cylindrical, and one end (bottom end) thereof away from the open end 112 of the outer conductor unit 11 is coaxially connected to the conductor end wall 114 of the outer conductor unit 11, and one end (top end) thereof close to the open end 112 extends toward the open end 112 of the outer conductor unit 11.
- the diameter of the second conductor post 121a is smaller than the inner diameter of the outer conductor unit 11.
- a screw 125 is also provided at the bottom end of the second conductor post 121a, so that a reliable ohmic contact is formed between the second conductor post 121a and the outer conductor unit 11.
- the second conductor column 121a can be made of a conductive metal material, preferably aluminum alloy or copper. Alternatively, the second conductive coating is plated on the outer surface of the non-conductive body. The second conductive coating is preferably plated with a silver coating or a gold coating.
- the second connecting rod 122a is in the shape of a cylindrical straight rod.
- the radial cross-sectional shape of the second connecting rod 122a may include a square, a triangle, a trapezoid or an irregular shape in addition to a circle.
- one end of the second connecting rod 122a is coupled to the outer peripheral wall of the second conductor column 121a in a direction perpendicular to the axial direction of the second conductor column 121a, and the other end thereof extends in the direction of the feed hole 115, but there is a gap between the feed hole 115.
- the coupling method may be an integral coupling or an ohmic contact (such as welding).
- an integral coupling method is adopted, because there is no ohmic contact between the second connecting rod 122a and the second conductor column 121a, so that the ohmic loss caused when a strong current flows through is reduced.
- the inner conductor 22 of the microwave feeding unit 2 extends into the cavity, and the feeding end 222 of the inner conductor 22 can directly abut against the end wall of the second connecting rod 122a opposite to the feeding hole 115 to form ohmic contact.
- the second connecting rod 122a can be made of a conductive metal material, preferably aluminum alloy or copper. Alternatively, it can be realized by plating a third conductive coating on the outer surface of a non-conductive body.
- the third conductive coating is preferably plated with a silver coating or a gold coating.
- FIG. 6 and FIG. 7 combines the surface current intensity distribution diagrams under different technical solutions to specifically demonstrate the role played by the above embodiments in the present invention:
- the feeding end 222 of the inner conductor 22 abuts against the outer peripheral side wall of the conductor post 121 of the microwave matching structure 12, forming a first contact point m1 located on the outer peripheral side wall of the conductor post 121.
- the color at the first contact point m1 is the darkest, indicating that the surface current at the first contact point m1 is very large.
- the conduction current density of the first contact point is as high as 920A/m; it can also be seen that the surface current at the first contact point and the vicinity is relatively large, and the connection will inevitably have ohmic contact resistance, which will cause loss; after working for a period of time, the contact between the feeding end 222 and the conductor post 121 will deteriorate, and the reliability will be reduced.
- the present invention forms a second contact point m5 by arranging a second connecting rod 122a on the outer peripheral side wall of the second conductor column 121a so that the inner conductor 22 contacts the end wall of the second connecting rod 122a opposite to the feeding hole 126; the second contact point m5 is relatively close to the feeding hole 115 relative to the first contact point m1.
- the color at the second contact point m2 is lighter than the color at the first contact point m1, indicating that the surface current at the second contact point m2 is relatively small. From the surface current intensity data, the conduction current density of the second contact point m5 is 367A/m.
- the present invention provides a connecting rod 122 integrally combined with the conductor column 121 on the outer peripheral side wall thereof, and at the same time, an axially extending plug hole 126 is provided on the connecting rod 122, so that the inner conductor 22 is inserted into the plug hole 126, and the outer wall surface of the inner conductor 22 fits with the inner wall surface of the plug hole 126 to form an ohmic contact. From the surface current intensity data, the density of the strong current point is 690A/m, and the current density of the installation point is 230A/m.
- the present invention arranges a connecting rod 122 integrally connected to the outer peripheral side wall of the conductor column 121, so that the feeding end 222 of the inner conductor 22 of the microwave feeding unit 2 is away from the place with large current (the place with large current generates large heat, and the ohmic loss caused is more serious), thereby reducing the ohmic loss and improving the electrical performance and reliability of the feeding connection. It is also possible to further arrange an axial jack 126 on the connecting rod 122 to increase the contact area of the inner conductor 22 during the feeding connection, further reduce the ohmic loss, and further improve the electrical performance and reliability of the feeding connection.
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Abstract
Description
本发明涉及电子雾化领域,尤其涉及一种气溶胶产生装置及其微波加热组件。The present invention relates to the field of electronic atomization, and in particular to an aerosol generating device and a microwave heating component thereof.
相关技术中,气溶胶产生装置的微波加热组件需要依靠微波馈入单元,将微波馈入至其内。其中,微波馈入单元与微波加热组件必须进行物理连接,它们之间的连接效率和可靠性影响着整个微波加热组件的加热效率和加热可靠性。In the related art, the microwave heating component of the aerosol generating device needs to rely on a microwave feeding unit to feed microwaves into it. The microwave feeding unit and the microwave heating component must be physically connected, and the connection efficiency and reliability between them affect the heating efficiency and heating reliability of the entire microwave heating component.
目前,物理连接的方式一般是微波馈入单元的内导体伸入至微波加热组件内部,直接抵接于微波加热组件的导体柱的外周壁。而该接触点以及附近壁电流比较大,会造成较为严重的欧姆损耗;在工作一段时间后,使得内导体与导体柱之间的接触变差,可靠性降低。At present, the physical connection method is generally that the inner conductor of the microwave feeding unit extends into the interior of the microwave heating component and directly contacts the outer peripheral wall of the conductor column of the microwave heating component. However, the current at the contact point and the nearby wall is relatively large, which will cause serious ohmic loss; after working for a period of time, the contact between the inner conductor and the conductor column will deteriorate, and the reliability will be reduced.
本发明要解决的技术问题在于,提供一种改进的气溶胶产生装置及其微波加热组件。The technical problem to be solved by the present invention is to provide an improved aerosol generating device and a microwave heating component thereof.
本发明解决其技术问题所采用的技术方案是:构造一种微波加热组件,用于气溶胶产生装置,包括:The technical solution adopted by the present invention to solve the technical problem is: construct a microwave heating component for an aerosol generating device, comprising:
外导体单元,呈筒状,其包括相对的一个开口端和一个封闭端,以及位于所述开口端与所述封闭端之间的腔体;The outer conductor unit is in a cylindrical shape and includes an open end and a closed end opposite to each other, and a cavity located between the open end and the closed end;
微波匹配结构,包括:Microwave matching structure, including:
导体柱,设置于所述腔体中,并与所述外导体单元欧姆接触;以及A conductor post is disposed in the cavity and is in ohmic contact with the outer conductor unit; and
连接杆,包括第一端以及与所述第一端相对的第二端,所述第一端结合于所述导体柱的外周壁上;A connecting rod, comprising a first end and a second end opposite to the first end, wherein the first end is coupled to the outer peripheral wall of the conductor column;
以及,as well as,
微波馈入单元,包括:The microwave feeding unit comprises:
外导体,装于所述外导体单元上,并与所述外导体单元欧姆接触;以及an outer conductor mounted on the outer conductor unit and in ohmic contact with the outer conductor unit; and
内导体,伸入所述腔体中,并与所述连接杆的第二端连接。The inner conductor extends into the cavity and is connected to the second end of the connecting rod.
在一些实施例中,所述第一端一体结合于所述导体柱上。In some embodiments, the first end is integrally combined with the conductor post.
在一些实施例中,所述第一端焊接于所述导体柱上。In some embodiments, the first end is welded to the conductor post.
在一些实施例中,所述连接杆为直杆,其沿垂直于所述导体柱轴向的方向结合于所述导体柱的外周壁上。In some embodiments, the connecting rod is a straight rod, which is connected to the outer peripheral wall of the conductor column along a direction perpendicular to the axial direction of the conductor column.
在一些实施例中,其特征在于,所述内导体包括馈入端,所述馈入端的端面与所述第二端的端面欧姆接触。In some embodiments, it is characterized in that the inner conductor includes a feeding end, and an end surface of the feeding end is in ohmic contact with an end surface of the second end.
在一些实施例中,所述连接杆上设有插孔,所述插孔由所述第二端的端面向所述导体柱延伸;所述内导体包括馈入端,所述馈入端插设于所述插孔中,并与所述插孔的内壁面欧姆接触。In some embodiments, the connecting rod is provided with a socket, and the socket extends from the end surface of the second end toward the conductor column; the inner conductor includes a feeding end, and the feeding end is inserted into the socket and is in ohmic contact with the inner wall surface of the socket.
在一些实施例中,所述馈入端与所述插孔弹性欧姆接触。In some embodiments, the feeding end is in elastic ohmic contact with the jack.
在一些实施例中,所述插孔中设有可导电的弹性套;所述弹性套呈筒状,其外周面贴合于所述插孔的内周面,且所述弹性套的内径略大于或等于所述馈入端的直径;所述馈入端插入所述弹性套中,并紧抵所述弹性套的内壁面。In some embodiments, a conductive elastic sleeve is provided in the socket; the elastic sleeve is cylindrical, and its outer circumference is in contact with the inner circumference of the socket, and the inner diameter of the elastic sleeve is slightly larger than or equal to the diameter of the feeding end; the feeding end is inserted into the elastic sleeve and is tightly against the inner wall of the elastic sleeve.
在一些实施例中,所述插孔为盲孔,所述插孔的孔底部相对位于所述导体柱中。In some embodiments, the insertion hole is a blind hole, and the bottom of the hole of the insertion hole is relatively located in the conductor column.
在一些实施例中,所述外导体单元的侧壁上设有一个连通所述腔体与外界的馈入孔,所述外导体嵌置于所述馈入孔中;所述插孔与所述馈入孔相对。In some embodiments, a feeding hole connecting the cavity with the outside is provided on the side wall of the outer conductor unit, and the outer conductor is embedded in the feeding hole; the plug hole is opposite to the feeding hole.
在一些实施例中,所述内导体共轴地设置于所述外导体中,所述微波馈入单元还包括介质层,所述介质层介乎于所述外导体与所述内导体之间。In some embodiments, the inner conductor is coaxially disposed in the outer conductor, and the microwave feeding unit further includes a dielectric layer, wherein the dielectric layer is between the outer conductor and the inner conductor.
在一些实施例中,所述外导体单元呈筒状,其包括相对的一个开口端和一个与所述开口端相对的封闭端,所述腔体位于所述开口端和所述封闭端之间; In some embodiments, the outer conductor unit is cylindrical, comprising an open end opposite to the open end and a closed end opposite to the open end, and the cavity is located between the open end and the closed end;
所述导体柱包括一个固定端和一个与所述固定端相对的自由端,所述固定端固定于所述封闭端的端壁上,所述自由端向所述开口端延伸。The conductor column includes a fixed end and a free end opposite to the fixed end, the fixed end is fixed on the end wall of the closed end, and the free end extends toward the open end.
在一些实施例中,所述微波匹配结构还包括轴向结合于所述自由端上的导体盘,所述导体盘的直径大于所述导体柱的直径。In some embodiments, the microwave matching structure further includes a conductor disk axially coupled to the free end, and a diameter of the conductor disk is greater than a diameter of the conductor column.
在一些实施例中,所述微波匹配结构还包括呈纵长形的探针装置,所述探针装置的一端插入至所述导体盘上,并与所述导体盘欧姆接触。In some embodiments, the microwave matching structure further includes a probe device in a longitudinal shape, one end of which is inserted into the conductor disk and is in ohmic contact with the conductor disk.
在一些实施例中,所述导体盘、所述导体柱、所述探针装置以及所述外导体单元共轴。In some embodiments, the conductor disk, the conductor post, the probe device and the outer conductor unit are coaxial.
在一些实施例中,所述微波加热组件还包括安装于所述外导体单元上的收容座,所述收容座包括用于收容气溶胶生成制品的收容部,所述收容部设置于所述腔体内。In some embodiments, the microwave heating assembly further comprises a receiving seat mounted on the outer conductor unit, the receiving seat comprising a receiving portion for receiving the aerosol generating product, and the receiving portion is disposed in the cavity.
本发明还构造一种气溶胶产生装置,包括微波发生装置,还包括上述的微波加热组件,所述微波馈入单元与所述微波发生装置相连接。The present invention also constructs an aerosol generating device, including a microwave generating device and the above-mentioned microwave heating component, wherein the microwave feeding unit is connected to the microwave generating device.
实施本发明具有以下有益效果:本发明通过在导体柱的外周侧壁上设置向馈入孔延伸的连接杆,令内导体与连接杆欧姆接触,使得内导体的接触点远离于壁电流比较大的地方,从而降低欧姆损耗。The implementation of the present invention has the following beneficial effects: the present invention provides a connecting rod extending toward the feed hole on the outer peripheral side wall of the conductor column, so that the inner conductor makes ohmic contact with the connecting rod, and the contact point of the inner conductor is far away from the place where the wall current is relatively large, thereby reducing ohmic loss.
下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below with reference to the accompanying drawings and embodiments, in which:
图1是本发明一个实施例中的微波加热组件的外部结构示意图;FIG1 is a schematic diagram of the external structure of a microwave heating assembly in one embodiment of the present invention;
图2是图1所示微波加热组件的纵向结构剖视图;FIG2 is a longitudinal structural cross-sectional view of the microwave heating assembly shown in FIG1 ;
图3是图1所示微波加热组件在分解状态下的纵向结构剖视图;FIG3 is a longitudinal structural cross-sectional view of the microwave heating assembly shown in FIG1 in a disassembled state;
图4是本发明一个实施例中略去探针装置的微波匹配结构的结构示意图;4 is a schematic structural diagram of a microwave matching structure of an embodiment of the present invention omitting a probe device;
图5是本发明另一个实施例中微波加热组件的纵向结构剖视图;FIG5 is a longitudinal structural cross-sectional view of a microwave heating assembly in another embodiment of the present invention;
图6是比较微波馈入单元的内导体直接抵接导体柱的外周壁和内导体抵接设于导体柱上的连接杆的对比实验所测得的面电流强度分布图;6 is a diagram showing the distribution of surface current intensity obtained by comparing the inner conductor of the microwave feeding unit directly abutting against the outer peripheral wall of the conductor column and the inner conductor abutting against the connecting rod provided on the conductor column;
图7是本发明微波馈入单元的内导体插入设于连接杆中的插孔测试所对应的面电流强度分布图。7 is a surface current intensity distribution diagram corresponding to a test in which the inner conductor of the microwave feeding unit of the present invention is inserted into a jack provided in a connecting rod.
附图标记:微波加热组件100;外导体单元11;微波匹配结构12;收容座13;微波馈入单元2;封闭端111;开口端112;导体侧壁113;导体端壁114;馈入孔115;安装孔116;导体柱121;连接杆122;导体盘123;探针装置124;螺杆125;插孔126;收容部131;固定部132;定位筋133;支撑筋134;收容腔1311;通孔1321;外导体21;内导体22;介质层23;连接端221;馈入端222;Reference numerals: microwave heating assembly 100; outer conductor unit 11; microwave matching structure 12; receiving seat 13; microwave feeding unit 2; closed end 111; open end 112; conductor side wall 113; conductor end wall 114; feeding hole 115; mounting hole 116; conductor column 121; connecting rod 122; conductor disk 123; probe device 124; screw rod 125; plug hole 126; receiving portion 131; fixing portion 132; positioning rib 133; supporting rib 134; receiving cavity 1311; through hole 1321; outer conductor 21; inner conductor 22; dielectric layer 23; connecting end 221; feeding end 222;
第二微波加热组件100a;第二连接杆122a;第二导体柱121a。A second microwave heating assembly 100a; a second connecting rod 122a; and a second conductive column 121a.
为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明本发明的具体实施方式。以下描述中,需要理解的是,“前”、“后”、“上”、“下”、“左”、“右”、“纵”、“横”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“头”、“尾”等指示的方位或位置关系为基于附图所示的方位或位置关系、以特定的方位构造和操作,仅是为了便于描述本技术方案,而不是指示所指的装置或元件必须具有特定的方位,因此不能理解为对本发明的限制。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific embodiments of the present invention are now described in detail with reference to the accompanying drawings. In the following description, it should be understood that the directions or positional relationships indicated by "front", "back", "up", "down", "left", "right", "longitudinal", "horizontal", "vertical", "horizontal", "top", "bottom", "inside", "outside", "head", "tail", etc. are based on the directions or positional relationships shown in the accompanying drawings, are constructed and operated in a specific direction, and are only for the convenience of describing the present technical solution, rather than indicating that the device or element referred to must have a specific direction, and therefore cannot be understood as a limitation to the present invention.
还需要说明的是,除非另有明确的规定和限定,“安装”、“相连”、“连接”、“固定”、“设置”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。当一个元件被称为在另一元件“上”或“下”时,该元件能够“直接地”或“间接地”位于另一元件之上,或者也可能存在一个或更多个居间元件。术语“第一”、“第二”、“第三”等仅是为了便于描述本技术方案,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量,由此,限定有“第一”、“第二”、“第三”等的特征可以明示或者隐含地包括一个或者更多个该特征。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。It should also be noted that, unless otherwise clearly specified and limited, the terms such as "installed", "connected", "connected", "fixed", "set" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. When an element is referred to as being "on" or "under" another element, the element can be "directly" or "indirectly" located on the other element, or there may be one or more intermediate elements. The terms "first", "second", "third", etc. are only for the convenience of describing the present technical solution, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third", etc. can explicitly or implicitly include one or more of the features. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
以下描述中,为了说明而不是为了限定,提出了诸如特定系统结构、技术之类的具体细节,以便透彻理解本发明实施例。然而,本领域的技术人员应当清楚,在没有这些具体细节的其它实施例中也可以实现本发明。在其它情况中,省略对众所周知的系统、装置、电路以及方法的详细说明,以免不必要的细节妨碍本发明的描述。In the following description, specific details such as specific system structures, technologies, etc. are provided for the purpose of illustration rather than limitation, so as to provide a thorough understanding of the embodiments of the present invention. However, it should be clear to those skilled in the art that the present invention may be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to prevent unnecessary details from obstructing the description of the present invention.
本发明构造了一种气溶胶产生装置,该气溶胶产生装置可利用微波加热气溶胶生成制品,以雾化产生气溶胶,从而供使用者吸食或吸入。在一些实施例中,该气溶胶生成制品为诸如经过处理的植物叶类制品等固态的气溶胶生成制品。可以理解地,在另一些实施例中,该气溶胶生成制品也可以为液态气溶胶生成制品。The present invention constructs an aerosol generating device, which can use microwaves to heat an aerosol generating product to generate aerosols by atomization, so as to be inhaled or inhaled by a user. In some embodiments, the aerosol generating product is a solid aerosol generating product such as a processed plant leaf product. It can be understood that in other embodiments, the aerosol generating product can also be a liquid aerosol generating product.
该气溶胶产生装置可包括微波发生装置(未图示)以及微波加热组件100。微波发生装置可产生微波;微波加热组件100通过与该微波发生装置连接以接入微波,在自身腔体内形成一个微波场,该微波场可作用于气溶胶生成制品,对其实现微波加热。如图1所示,该微波加热组件100在一些实施例中其整体形状大致呈圆柱状,当然,微波加热组件100并不局限于圆柱状,其也可呈方柱、椭圆柱状等其他形状。The aerosol generating device may include a microwave generating device (not shown) and a microwave heating assembly 100. The microwave generating device may generate microwaves; the microwave heating assembly 100 is connected to the microwave generating device to receive microwaves, and forms a microwave field in its own cavity, and the microwave field may act on the aerosol generating product to achieve microwave heating. As shown in FIG1 , the overall shape of the microwave heating assembly 100 in some embodiments is roughly cylindrical. Of course, the microwave heating assembly 100 is not limited to a cylindrical shape, and may also be in other shapes such as a square column and an elliptical column.
如图2所示,微波加热组件100可包括一个外导体单元11、一个微波匹配结构12、一个收容座13、以及一个微波馈入单元2。该外导体单元11呈筒状,其具有一个封闭端111和与该封闭端111相对的开口端112,并可界定出一个半封闭式的腔体,该腔体呈直圆柱状。微波匹配结构12用于调节腔体中的谐振频率及微波分布,其共轴地设置在外导体单元11的腔体中,且一端连接于外导体单元11的封闭端111,与封闭端111的端壁欧姆接触,形成该微波加热组件100的短路端;该微波匹配结构12的另一端朝外导体单元11的开口端112延伸,并不与外导体单元11接触,形成该微波加热组件100的开路端。收容座13用于装载气溶胶生成制品,其固定地或可拆卸地安装于外导体单元11的开口端112处;当气溶胶生成制品插设于收容座13时,其可处于微波场主要形成的区域。微波馈入单元2用于将微波发生装置产生的微波馈入至腔体内(馈入的方式可包括电馈入方式或磁馈入方式;优选电馈入方式),该微波馈入单元2可拆卸地安装于外导体单元11的外周壁。As shown in FIG2 , the microwave heating assembly 100 may include an outer conductor unit 11, a microwave matching structure 12, a receiving seat 13, and a microwave feeding unit 2. The outer conductor unit 11 is cylindrical, having a closed end 111 and an open end 112 opposite to the closed end 111, and may define a semi-closed cavity, which is in the shape of a straight cylinder. The microwave matching structure 12 is used to adjust the resonant frequency and microwave distribution in the cavity. It is coaxially arranged in the cavity of the outer conductor unit 11, and one end is connected to the closed end 111 of the outer conductor unit 11, and is in ohmic contact with the end wall of the closed end 111, forming the short-circuit end of the microwave heating assembly 100; the other end of the microwave matching structure 12 extends toward the open end 112 of the outer conductor unit 11, and does not contact the outer conductor unit 11, forming the open-circuit end of the microwave heating assembly 100. The receiving seat 13 is used to load the aerosol generating product, which is fixedly or detachably mounted at the open end 112 of the outer conductor unit 11; when the aerosol generating product is inserted into the receiving seat 13, it can be in the area where the microwave field is mainly formed. The microwave feeding unit 2 is used to feed the microwave generated by the microwave generating device into the cavity (the feeding method may include an electric feeding method or a magnetic feeding method; preferably an electric feeding method), and the microwave feeding unit 2 is detachably mounted on the outer peripheral wall of the outer conductor unit 11.
如图3所示,外导体单元11在一些实施例中可包括导电的导体侧壁113和导体端壁114。导体侧壁113可呈圆筒状,其包括相对设置的两端。导体端壁114封闭于该导体侧壁113的第一端上,形成上述的封闭端111;导体侧壁113的第二端为开口结构,形成上述的开口端112,可供收容座13安装于其中。此外,该导体侧壁113靠近导体端壁114处设有一个径向贯通的馈入孔115,该馈入孔115可供微波馈入单元2插设至外导体单元11内。该馈入孔115的孔径与微波馈入单元2的外导体21的外径相适配。As shown in FIG3 , the outer conductor unit 11 may include a conductive conductor side wall 113 and a conductor end wall 114 in some embodiments. The conductor side wall 113 may be cylindrical, including two oppositely disposed ends. The conductor end wall 114 is closed on the first end of the conductor side wall 113 to form the above-mentioned closed end 111; the second end of the conductor side wall 113 is an open structure to form the above-mentioned open end 112, in which the receiving seat 13 can be installed. In addition, a radially through feeding hole 115 is provided on the conductor side wall 113 near the conductor end wall 114, and the feeding hole 115 can be used for the microwave feeding unit 2 to be inserted into the outer conductor unit 11. The aperture of the feeding hole 115 is adapted to the outer diameter of the outer conductor 21 of the microwave feeding unit 2.
在导体端壁114的中心位置还设有一个轴向贯通的安装孔116,该安装孔116用于供微波匹配结构12装于其上,以将微波匹配结构12的一端固定在导体端壁114上。An axially penetrating mounting hole 116 is also provided at the center of the conductor end wall 114 . The mounting hole 116 is used for mounting the microwave matching structure 12 thereon so as to fix one end of the microwave matching structure 12 on the conductor end wall 114 .
在一些实施例中,外导体单元11可采用可导电的金属材料一体制成,其材质可包括铝、铜、金、银、不锈钢中的至少一种;优选铝合金或铜。可以理解地,外导体单元11并不局限于采用导电材料一体制成,其也可以通过在非导电筒体的内壁面镀覆第一导电涂层的方式实现。制成第一导电涂层的材料可包括金、银、铜、铝、导电金属氧化物或者导电高分子;其中导电金属氧化物可包括ITO、AZO、AGZO和FTO材料。优选第一导电涂层为银涂层或者金涂层。In some embodiments, the outer conductor unit 11 may be made of a conductive metal material, and its material may include at least one of aluminum, copper, gold, silver, and stainless steel; preferably aluminum alloy or copper. It can be understood that the outer conductor unit 11 is not limited to being made of a conductive material, and it can also be achieved by plating a first conductive coating on the inner wall of a non-conductive cylinder. The material of the first conductive coating may include gold, silver, copper, aluminum, conductive metal oxides or conductive polymers; wherein the conductive metal oxide may include ITO, AZO, AGZO and FTO materials. Preferably, the first conductive coating is a silver coating or a gold coating.
如图3所示,微波匹配结构12在一些实施例中可包括导体柱121、设于导体柱121外周壁上的连接杆122、设于导体柱121上方的导体盘123以及嵌置于导体盘123和导体柱121中的探针装置124。优选地,导体柱121、导体盘123、探针装置124与外导体单元11的轴线相互重合。As shown in Fig. 3, in some embodiments, the microwave matching structure 12 may include a conductor column 121, a connecting rod 122 disposed on the outer peripheral wall of the conductor column 121, a conductor disk 123 disposed above the conductor column 121, and a probe device 124 embedded in the conductor disk 123 and the conductor column 121. Preferably, the axes of the conductor column 121, the conductor disk 123, the probe device 124 and the outer conductor unit 11 coincide with each other.
导体柱121起到微波传导作用,其在一些实施例中可呈圆柱状,其远离外导体单元11的开口端112的一端(底端)共轴地连接在外导体单元11的导体端壁114上,其靠近开口端112的一端(顶端)向外导体单元11的开口端112延伸。导体柱121的直径小于外导体单元11的内径。可以理解地,导体柱121并不局限于呈圆柱状,其也可以呈方柱状、椭圆柱状、阶梯柱状、不规则柱状等其他形状。此外,导体柱121的底端还设有一个轴向延伸的螺杆125,该螺杆125可装于位于外导体单元11的导体端壁114上的安装孔116,以将导体柱121固定在导体端壁114上,使得导体柱121与外导体单元11之间形成可靠的欧姆接触。The conductor column 121 plays a role in microwave conduction. In some embodiments, it may be cylindrical. One end (bottom end) of the conductor column 121 away from the open end 112 of the outer conductor unit 11 is coaxially connected to the conductor end wall 114 of the outer conductor unit 11, and one end (top end) of the conductor column 121 close to the open end 112 extends toward the open end 112 of the outer conductor unit 11. The diameter of the conductor column 121 is smaller than the inner diameter of the outer conductor unit 11. It can be understood that the conductor column 121 is not limited to being cylindrical, and it can also be in other shapes such as square column, elliptical column, stepped column, irregular column, etc. In addition, the bottom end of the conductor column 121 is also provided with an axially extending screw 125, which can be installed in the mounting hole 116 located on the conductor end wall 114 of the outer conductor unit 11 to fix the conductor column 121 on the conductor end wall 114, so that a reliable ohmic contact is formed between the conductor column 121 and the outer conductor unit 11.
在一些实施例中,导体柱121可采用导电的金属材料一体制成,优选铝合金或铜。可以理解地,导体柱121并不局限于采用导电材料一体制成,其也可以通过在非导电体的外表面镀覆第二导电涂层的方式实现。第二导电涂层优选镀覆银涂层或者金涂层。In some embodiments, the conductor post 121 can be made of a conductive metal material, preferably aluminum alloy or copper. It is understandable that the conductor post 121 is not limited to being made of a conductive material, and can also be achieved by plating a second conductive coating on the outer surface of a non-conductive body. The second conductive coating is preferably plated with a silver coating or a gold coating.
连接杆122起到微波传导作用,用于与微波馈入单元2相配合。该连接杆122在一些实施例中呈圆柱形的直杆状,其一端沿垂直于导体柱121轴向的方向结合于导体柱121的外周壁上,其另一端向馈入孔115的方向延伸,但与馈入孔115之间具有间距。结合的方式可以是一体结合或者欧姆接触(比如焊接)。优选地,采用一体结合的结合方式,由于连接杆122与导体柱121之间不存在欧姆接触,当强电流流过时,造成的欧姆损耗降低。The connecting rod 122 plays a role in microwave conduction and is used to cooperate with the microwave feeding unit 2. In some embodiments, the connecting rod 122 is in the shape of a cylindrical straight rod, one end of which is coupled to the outer peripheral wall of the conductor column 121 in a direction perpendicular to the axial direction of the conductor column 121, and the other end of which extends in the direction of the feeding hole 115, but there is a gap between the feeding hole 115. The coupling method can be an integral coupling or an ohmic contact (such as welding). Preferably, an integral coupling method is adopted, because there is no ohmic contact between the connecting rod 122 and the conductor column 121, and when a strong current flows, the ohmic loss caused is reduced.
可以理解地,连接杆122的径向截面形状除了包括圆形,还可以包括方形、三角形、梯形或者不规则形状,在这不做具体限定。It can be understood that the radial cross-sectional shape of the connecting rod 122 may include a square, a triangle, a trapezoid or an irregular shape in addition to a circle, which is not specifically limited here.
在一些实施例中,连接杆122可采用导电的金属材料一体制成,优选铝合金或铜。可以理解地,连接杆122并不局限于采用导电材料一体制成,其也可以通过在非导电体的外表面镀覆第三导电涂层的方式实现。第三导电涂层优选镀覆银涂层或者金涂层。In some embodiments, the connecting rod 122 can be made of a conductive metal material, preferably aluminum alloy or copper. It is understandable that the connecting rod 122 is not limited to being made of a conductive material, and can also be achieved by plating a third conductive coating on the outer surface of a non-conductive body. The third conductive coating is preferably plated with a silver coating or a gold coating.
如图3和图4所示,该连接杆122上还设有一个相对于馈入孔115的插孔126,该插孔126一方面用于供微波馈入单元2的内导体22插设,实现微波的传导;另一方面可以降低微波馈入单元2的内导体22与连接杆122之间接触不良的风险。该插孔126为盲孔,呈直圆柱形通道,其轴向贯通连接杆122并径向向导体柱121的内部延伸;该插孔126的孔口位于连接杆122相对于馈入孔115的端面,且其底部位于导体柱121的内部。可选地,插孔126的孔径与微波馈入单元2的内导体22的直径相适配。As shown in FIG3 and FIG4, the connecting rod 122 is also provided with a plug hole 126 relative to the feeding hole 115. The plug hole 126 is used for inserting the inner conductor 22 of the microwave feeding unit 2 to achieve microwave conduction. On the other hand, it can reduce the risk of poor contact between the inner conductor 22 of the microwave feeding unit 2 and the connecting rod 122. The plug hole 126 is a blind hole in the form of a straight cylindrical channel, which axially penetrates the connecting rod 122 and radially extends to the inside of the conductor column 121; the orifice of the plug hole 126 is located on the end face of the connecting rod 122 relative to the feeding hole 115, and the bottom thereof is located inside the conductor column 121. Optionally, the aperture of the plug hole 126 is adapted to the diameter of the inner conductor 22 of the microwave feeding unit 2.
可选地,插孔中还可设置筒状、可导电的弹性套(未图示)。该弹性套用于进一步提高微波馈入单元2的内导体22与连接杆122之间的连接可靠性,其轴向地套设在插孔126中。该弹性套的外径略小于插孔126的内径,其外周面贴合于插孔126的内周面;且弹性套的内径略大于或等于内导体22的直径,在内导体22伸入插孔126时插设于弹性套的中空通道中,此时内导体22的外壁面紧抵弹性套的内壁面。该弹性套可采用弹性金属材料制成;在一些实施例中,弹性金属材料包括弹性合金。Optionally, a cylindrical, conductive elastic sleeve (not shown) may also be provided in the socket. The elastic sleeve is used to further improve the connection reliability between the inner conductor 22 of the microwave feeding unit 2 and the connecting rod 122, and is axially sleeved in the socket 126. The outer diameter of the elastic sleeve is slightly smaller than the inner diameter of the socket 126, and its outer circumference is fitted to the inner circumference of the socket 126; and the inner diameter of the elastic sleeve is slightly larger than or equal to the diameter of the inner conductor 22. When the inner conductor 22 is inserted into the socket 126, it is inserted into the hollow channel of the elastic sleeve, and at this time, the outer wall surface of the inner conductor 22 is tightly against the inner wall surface of the elastic sleeve. The elastic sleeve may be made of an elastic metal material; in some embodiments, the elastic metal material includes an elastic alloy.
在一些实施例中,导体盘123用于微波传导,还可以增加自身电感和电容,以及降低谐振频率,从而利于腔体尺寸的进一步变小。该导体盘123可呈圆盘状,其直径大于导体柱121的直径,且小于外导体单元11的内径。该导体盘123设置在导体柱121的顶端上,可一体结合于导体柱121上,也可以与导体柱121欧姆接触。可以理解地,该导体盘123并非本微波加热组件100的必要部件,其作为一个优选方案应用于本实施例中;在没有导体盘123时,依靠导体柱121和探针装置124也可实现微波加热。In some embodiments, the conductor disk 123 is used for microwave conduction, and can also increase its own inductance and capacitance, and reduce the resonant frequency, thereby facilitating further reduction of the cavity size. The conductor disk 123 can be in the shape of a disk, and its diameter is larger than the diameter of the conductor post 121, and smaller than the inner diameter of the outer conductor unit 11. The conductor disk 123 is disposed on the top of the conductor post 121, and can be integrally combined with the conductor post 121, or can be in ohmic contact with the conductor post 121. It can be understood that the conductor disk 123 is not a necessary component of the microwave heating assembly 100, and it is applied in this embodiment as a preferred solution; in the absence of the conductor disk 123, microwave heating can also be achieved by relying on the conductor post 121 and the probe device 124.
探针装置124用于调节微波场分布和微波馈入频率,其作为独立结构(也即探针装置124与导体盘123为可拆卸式连接),可从导体盘123的顶端抽离/插入于导体盘123内,且与导体盘123内形成欧姆接触。The probe device 124 is used to adjust the microwave field distribution and the microwave feeding frequency. As an independent structure (that is, the probe device 124 is detachably connected to the conductor disk 123), it can be withdrawn from the top of the conductor disk 123/inserted into the conductor disk 123 and form an ohmic contact with the conductor disk 123.
在一些实施例中,探针装置124可包括纵长的探针;探针的下端从导体盘123的顶端插入,共轴地嵌置于导体盘123中,与导体盘123形成良好的欧姆接触;探针的上端向上延伸至收容座13中。可以理解地,当有微波馈入微波加热组件100时,在探针装置124伸入收容座13的部分结构周边会形成微波场,当气溶胶生成制品伸入收容座13内并插设于探针的上端时,可对其进行微波加热。In some embodiments, the probe device 124 may include a longitudinal probe; the lower end of the probe is inserted from the top of the conductor disk 123, coaxially embedded in the conductor disk 123, and forms a good ohmic contact with the conductor disk 123; the upper end of the probe extends upward into the receiving seat 13. It can be understood that when microwaves are fed into the microwave heating assembly 100, a microwave field will be formed around the portion of the probe device 124 extending into the receiving seat 13, and when the aerosol generating product is extended into the receiving seat 13 and inserted at the upper end of the probe, it can be heated by microwaves.
该探针装置124还可包括设于探针内的测温元件(未图示),该测温元件用于监测插入收容座13的气溶胶生成基质的内部温度,以方便控制温度。可以理解地,当不需要测温时,探针可以是实心结构;而当需要测温时,探针可以是中空探针。The probe device 124 may also include a temperature measuring element (not shown) disposed in the probe, which is used to monitor the internal temperature of the aerosol generating substrate inserted into the receiving seat 13 to facilitate temperature control. It can be understood that when temperature measurement is not required, the probe can be a solid structure; and when temperature measurement is required, the probe can be a hollow probe.
可选地,探针上端端部的形状可包括平面、球形、椭球形、圆锥形或者圆台形中的一种;优选圆台形,因为该可起到增强局部场强的作用,继而加快气溶胶生成介质的雾化速度。Optionally, the shape of the upper end of the probe may include one of a plane, a sphere, an ellipsoid, a cone or a truncated cone; a truncated cone is preferred because it can enhance the local field strength and thereby accelerate the atomization speed of the aerosol generating medium.
在一些实施例中,探针可采用导电的金属材料一体制成,优选不锈钢、铝合金或铜。可以理解地,探针并不局限于采用导电材料一体制成,其也可以通过在非导电体的外表面镀覆第四导电涂层的方式实现。第四导电涂层可包括金、银、铜、铝、导电金属氧化物、或者导电高分子;其中,导电金属氧化物包括ITO、AZO、AGZO、FTO材料;优选镀覆银涂层或者金涂层。In some embodiments, the probe can be made of a conductive metal material, preferably stainless steel, aluminum alloy or copper. It is understandable that the probe is not limited to being made of a conductive material, and it can also be achieved by plating a fourth conductive coating on the outer surface of a non-conductive body. The fourth conductive coating may include gold, silver, copper, aluminum, a conductive metal oxide, or a conductive polymer; wherein the conductive metal oxide includes ITO, AZO, AGZO, FTO materials; preferably plated with a silver coating or a gold coating.
如图3所示,收容座13在一些实施例中可包括收容部131以及与该收容部131一体连接的固定部132。收容部131用于收容气溶胶生成制品;固定部132用于轴向封堵于外导体单元11的开口端112上,并让收容部131伸入到腔体内,使得探针装置124穿设于收容部131中。As shown in FIG3 , the receiving seat 13 may include a receiving portion 131 and a fixing portion 132 integrally connected to the receiving portion 131 in some embodiments. The receiving portion 131 is used to receive the aerosol generating product; the fixing portion 132 is used to axially block the open end 112 of the outer conductor unit 11 and allow the receiving portion 131 to extend into the cavity, so that the probe device 124 is disposed in the receiving portion 131.
在一些实施例中,该收容部131可呈圆筒状,且其外径可小于外导体单元11的内径。收容部131包括一个轴向的、用于收容气溶胶生成制品的收容腔1311。该固定部132可呈环形,与收容部131共轴地连接一起。固定部132可共轴地封堵于外导体单元11的开口端112处,以将收容部131共轴地设置于腔体中。其中,固定部132包括一个将收容腔1311与外部环境相连通的轴向的通孔1321,气溶胶生成制品可以经由该通孔1321插入收容腔1311中。In some embodiments, the receiving portion 131 may be cylindrical, and its outer diameter may be smaller than the inner diameter of the outer conductor unit 11. The receiving portion 131 includes an axial receiving cavity 1311 for receiving the aerosol generating product. The fixing portion 132 may be annular and coaxially connected to the receiving portion 131. The fixing portion 132 may be coaxially sealed at the open end 112 of the outer conductor unit 11 to coaxially arrange the receiving portion 131 in the cavity. The fixing portion 132 includes an axial through hole 1321 that connects the receiving cavity 1311 with the external environment, and the aerosol generating product can be inserted into the receiving cavity 1311 through the through hole 1321.
收容座13在一些实施例中还包括若干个纵长的定位筋133。这些定位筋133间隔均匀地设置于收容腔1311和/或通孔1321的壁面周向上。每一定位筋133均沿着平行于收容座13的轴线的方向延伸。该些定位筋133在一个方面可用于夹紧插入收容腔1311和/或通孔1321的气溶胶生成制品,在另一个方面每相邻两定位筋133之间均形成一个纵向延伸的进气通道,以方便环境空气被吸入到气溶胶生成制品的底部,再进入气溶胶生成制品中带走被微波加热产生的气溶胶。In some embodiments, the receiving seat 13 further includes a plurality of longitudinal positioning ribs 133. These positioning ribs 133 are evenly spaced and arranged on the circumference of the wall of the receiving cavity 1311 and/or the through hole 1321. Each positioning rib 133 extends in a direction parallel to the axis of the receiving seat 13. In one aspect, these positioning ribs 133 can be used to clamp the aerosol generating product inserted into the receiving cavity 1311 and/or the through hole 1321. In another aspect, a longitudinally extending air inlet channel is formed between each two adjacent positioning ribs 133 to facilitate the ambient air to be sucked into the bottom of the aerosol generating product, and then enter the aerosol generating product to take away the aerosol generated by microwave heating.
收容座13在一些实施例中还包括若干纵长的支撑筋134;这些支撑筋134均匀间隔地呈放射状分布于收容腔1311的底面上。可以理解地,支撑筋134一个方面用于支撑气溶胶生成基质,另一个方向形成若干放射状第二进气通道。这些第二进气通道分别与这些第一进气通道相连通,以方便环境空气被吸入到气溶胶生成基质的底部,再进入气溶胶生成基质中带走被微波加热产生的气溶胶。In some embodiments, the receiving seat 13 further includes a plurality of longitudinal supporting ribs 134; these supporting ribs 134 are evenly spaced and radially distributed on the bottom surface of the receiving cavity 1311. It can be understood that the supporting ribs 134 are used to support the aerosol generating matrix on one side, and form a plurality of radial second air inlet channels on the other side. These second air inlet channels are respectively connected to these first air inlet channels to facilitate the ambient air to be inhaled into the bottom of the aerosol generating matrix, and then enter the aerosol generating matrix to take away the aerosol generated by microwave heating.
在一些实施例中,收容座13可采用高分子材料制成(如聚四氟乙烯(PTFE)、聚醚醚酮(PEEK)、ppsu、pc、ABS、pp等),也可以是陶瓷材料制成(氧化铝、氧化锆等),收容座13还可以是金属或者玻璃材质。当然,在工程应用中,优选采用高分子材料制成(成本低、导热系数低)。收容座13还可以使用PI、PEEK、PTFE等低微波损耗耐高温无害材料制成。In some embodiments, the receiving seat 13 can be made of polymer materials (such as polytetrafluoroethylene (PTFE), polyetheretherketone (PEEK), ppsu, pc, ABS, pp, etc.), or ceramic materials (alumina, zirconia, etc.). The receiving seat 13 can also be made of metal or glass. Of course, in engineering applications, it is preferably made of polymer materials (low cost and low thermal conductivity). The receiving seat 13 can also be made of low microwave loss, high temperature resistant and harmless materials such as PI, PEEK, and PTFE.
如图2所示,微波馈入单元2在一些实施例中可为同轴连接器,从位于外导体单元11周侧的馈入孔115插入,并装于外导体单元11上。该微波馈入单元2包括外导体21、设于外导体21内的内导体22以及介于内导体22和外导体21之间的介质层23。As shown in FIG2 , the microwave feeding unit 2 may be a coaxial connector in some embodiments, which is inserted from a feeding hole 115 located on the peripheral side of the outer conductor unit 11 and mounted on the outer conductor unit 11. The microwave feeding unit 2 includes an outer conductor 21, an inner conductor 22 disposed inside the outer conductor 21, and a dielectric layer 23 between the inner conductor 22 and the outer conductor 21.
在一些实施例中,外导体21为两端为开口结构的直圆筒结构;在微波馈入单元2装于外导体单元11时,外导体21的侧壁与位于外导体单元11上的馈入孔115的内壁面欧姆接触。In some embodiments, the outer conductor 21 is a straight cylindrical structure with openings at both ends; when the microwave feeding unit 2 is installed on the outer conductor unit 11, the side wall of the outer conductor 21 is in ohmic contact with the inner wall surface of the feeding hole 115 located on the outer conductor unit 11.
内导体22呈一字型的针状结构,其一端为连接端221,位于外导体21内;其另一端为馈入端222,位于外导体21外。该连接端221用于与微波发生装置连接,以接入微波;连接的方式可以是同轴连接方式或者微带线连接方式。该馈入端222在微波馈入单元2装于外导体单元11时相对邻近微波匹配结构12,可插入至连接杆122的插孔126中,与插孔126的底壁面相贴合,同时内导体22的部分外周壁面与插孔126的内周壁面相贴合,实现电耦合或者磁耦合,从而将微波导向微波匹配结构12。The inner conductor 22 is a straight needle-shaped structure, one end of which is a connection end 221, which is located inside the outer conductor 21; the other end of which is a feeding end 222, which is located outside the outer conductor 21. The connection end 221 is used to connect to a microwave generating device to access microwaves; the connection method can be a coaxial connection method or a microstrip line connection method. When the microwave feeding unit 2 is installed on the outer conductor unit 11, the feeding end 222 is relatively adjacent to the microwave matching structure 12, and can be inserted into the socket 126 of the connecting rod 122, and fit with the bottom wall surface of the socket 126. At the same time, part of the outer peripheral wall surface of the inner conductor 22 fits with the inner peripheral wall surface of the socket 126, realizing electrical coupling or magnetic coupling, thereby guiding the microwave to the microwave matching structure 12.
再参阅图5所示,该图示出了本发明在另一些实施例中的第二微波加热组件100a;该实施例与上述实施例1的区别在于:采用第二连接杆122a以及第二导体柱121a替代了上述的连接杆122和导体柱121。Referring to FIG. 5 , this figure shows a second microwave heating assembly 100a in other embodiments of the present invention; the difference between this embodiment and the above-mentioned embodiment 1 is that a second connecting rod 122a and a second conductor column 121a are used to replace the above-mentioned connecting rod 122 and conductor column 121.
在该实施例中,第二导体柱121a可呈圆柱状,其远离外导体单元11的开口端112的一端(底端)共轴地连接在外导体单元11的导体端壁114上,其靠近开口端112的一端(顶端)向外导体单元11的开口端112延伸。第二导体柱121a的直径小于外导体单元11的内径。同样地,第二导体柱121a的底端也设有螺杆125,使得第二导体柱121a与外导体单元11之间形成可靠的欧姆接触。In this embodiment, the second conductor post 121a may be cylindrical, and one end (bottom end) thereof away from the open end 112 of the outer conductor unit 11 is coaxially connected to the conductor end wall 114 of the outer conductor unit 11, and one end (top end) thereof close to the open end 112 extends toward the open end 112 of the outer conductor unit 11. The diameter of the second conductor post 121a is smaller than the inner diameter of the outer conductor unit 11. Similarly, a screw 125 is also provided at the bottom end of the second conductor post 121a, so that a reliable ohmic contact is formed between the second conductor post 121a and the outer conductor unit 11.
第二导体柱121a可采用导电的金属材料一体制成,优选铝合金或铜。抑或是,采用在非导电体的外表面镀覆第二导电涂层的方式。第二导电涂层优选镀覆银涂层或者金涂层。The second conductor column 121a can be made of a conductive metal material, preferably aluminum alloy or copper. Alternatively, the second conductive coating is plated on the outer surface of the non-conductive body. The second conductive coating is preferably plated with a silver coating or a gold coating.
第二连接杆122a呈圆柱形的直杆状,当然,第二连接杆122a的径向截面形状除了圆形,还可以包括方形、三角形、梯形或者不规则形状等等。如图5所示,第二连接杆122a的一端沿垂直于第二导体柱121a轴向的方向结合于第二导体柱121a的外周壁上,其另一端向馈入孔115的方向延伸,但与馈入孔115之间具有间距。结合的方式可以是一体结合或者欧姆接触(比如焊接)。优选地,采用一体结合的结合方式,由于第二连接杆122a与第二导体柱121a之间不存在欧姆接触,使得当强电流流过时造成的欧姆损耗降低。The second connecting rod 122a is in the shape of a cylindrical straight rod. Of course, the radial cross-sectional shape of the second connecting rod 122a may include a square, a triangle, a trapezoid or an irregular shape in addition to a circle. As shown in FIG5 , one end of the second connecting rod 122a is coupled to the outer peripheral wall of the second conductor column 121a in a direction perpendicular to the axial direction of the second conductor column 121a, and the other end thereof extends in the direction of the feed hole 115, but there is a gap between the feed hole 115. The coupling method may be an integral coupling or an ohmic contact (such as welding). Preferably, an integral coupling method is adopted, because there is no ohmic contact between the second connecting rod 122a and the second conductor column 121a, so that the ohmic loss caused when a strong current flows through is reduced.
在微波馈入单元2装于外导体单元11时,微波馈入单元2的内导体22伸入腔体中,该内导体22的馈入端222可直接抵接第二连接杆122a与馈入孔115相对的端部壁面,形成欧姆接触。When the microwave feeding unit 2 is installed on the outer conductor unit 11, the inner conductor 22 of the microwave feeding unit 2 extends into the cavity, and the feeding end 222 of the inner conductor 22 can directly abut against the end wall of the second connecting rod 122a opposite to the feeding hole 115 to form ohmic contact.
第二连接杆122a可采用导电的金属材料一体制成,优选铝合金或铜。抑或是,采用在非导电体的外表面镀覆第三导电涂层的方式实现。第三导电涂层优选镀覆银涂层或者金涂层。The second connecting rod 122a can be made of a conductive metal material, preferably aluminum alloy or copper. Alternatively, it can be realized by plating a third conductive coating on the outer surface of a non-conductive body. The third conductive coating is preferably plated with a silver coating or a gold coating.
以下参考图6和图7,结合不同技术方案下的面电流强度分布图,具体证明上述实施例在本发明中所起到的作用:The following refers to FIG. 6 and FIG. 7 , and combines the surface current intensity distribution diagrams under different technical solutions to specifically demonstrate the role played by the above embodiments in the present invention:
如图6所示,内导体22的馈入端222抵接于微波匹配结构12的导体柱121的外周侧壁,形成位于导体柱121的外周侧壁上的第一接触点m1。从图6上可以看到第一接触点m1处的颜色最深,代表该第一接触点m1处的表面电流很大。从面电流强度数据来看,该第一接触点的传导电流密度高达为920A/m;也可见第一接触点以及附近的面电流比较大,而连接必然会存在欧姆接触电阻,会造成损耗;在工作一段时间后,馈入端222与导体柱121之间的接触就会变差,可靠性降低。As shown in FIG6 , the feeding end 222 of the inner conductor 22 abuts against the outer peripheral side wall of the conductor post 121 of the microwave matching structure 12, forming a first contact point m1 located on the outer peripheral side wall of the conductor post 121. As can be seen from FIG6 , the color at the first contact point m1 is the darkest, indicating that the surface current at the first contact point m1 is very large. From the surface current intensity data, the conduction current density of the first contact point is as high as 920A/m; it can also be seen that the surface current at the first contact point and the vicinity is relatively large, and the connection will inevitably have ohmic contact resistance, which will cause loss; after working for a period of time, the contact between the feeding end 222 and the conductor post 121 will deteriorate, and the reliability will be reduced.
再如图6所示,本发明通过在第二导体柱121a的外周侧壁上设置第二连接杆122a,使内导体22接触于第二连接杆122a与馈入孔126相对的端部壁面,形成第二接触点m5;该第二接触点m5相对于第一接触点m1相对靠近于馈入孔115。从图6上可以看到相对于第一接触点m1处的颜色,第二接触点m2处的颜色更为浅色,代表该第二接触点m2处的表面电流相对较小。从面电流强度数据来看,该第二接触点m5的传导电流密度为367A/m。根据损耗功率计算公式I 2*R,I为电流,R为电阻,假设第一接触点m1和第二接触点m5的接触电阻不变,第二接触点m5相对于第一接触点m1的欧姆损耗减小为:367 2/920 2=0.16。因此可以得到,通过在第二导体柱121a的外周侧壁上设置第二连接杆122a,可使得欧姆损耗急剧减小。 As shown in FIG6 , the present invention forms a second contact point m5 by arranging a second connecting rod 122a on the outer peripheral side wall of the second conductor column 121a so that the inner conductor 22 contacts the end wall of the second connecting rod 122a opposite to the feeding hole 126; the second contact point m5 is relatively close to the feeding hole 115 relative to the first contact point m1. As can be seen from FIG6 , the color at the second contact point m2 is lighter than the color at the first contact point m1, indicating that the surface current at the second contact point m2 is relatively small. From the surface current intensity data, the conduction current density of the second contact point m5 is 367A/m. According to the power loss calculation formula I 2 *R, I is the current, R is the resistance, assuming that the contact resistance of the first contact point m1 and the second contact point m5 remains unchanged, the ohmic loss of the second contact point m5 relative to the first contact point m1 is reduced to: 367 2 /920 2 =0.16. Therefore, it can be concluded that by providing the second connection rod 122a on the outer peripheral side wall of the second conductor post 121a, the ohmic loss can be sharply reduced.
再如图7所示,本发明通过在导体柱121的外周侧壁上设置与之一体结合的连接杆122,同时连接杆122上设有轴向延伸的插孔126,使内导体22插入至插孔126中,内导体22的外壁面与插孔126的内壁面相贴合,形成欧姆接触。从面电流强度数据来看,强电流点密度为690A/m,安装点电流密度为230A/m,由于设置了连接杆122和插孔126,与内导体22接触到的面积大大增加,相较于直接在导体柱121上开设凹槽时所接触到的面积增加了3倍(在该测试中,插孔126的深度是凹槽的深度的3倍)。通过计算可以得到欧姆损耗降低为(230 2*1/3)/690 2=0.037。因此可以得到,本发明在导体柱121的外周侧壁上设置与之一体结合的连接杆122以及插孔126的方式,可进一步地减小欧姆损耗。 As shown in FIG. 7 , the present invention provides a connecting rod 122 integrally combined with the conductor column 121 on the outer peripheral side wall thereof, and at the same time, an axially extending plug hole 126 is provided on the connecting rod 122, so that the inner conductor 22 is inserted into the plug hole 126, and the outer wall surface of the inner conductor 22 fits with the inner wall surface of the plug hole 126 to form an ohmic contact. From the surface current intensity data, the density of the strong current point is 690A/m, and the current density of the installation point is 230A/m. Due to the provision of the connecting rod 122 and the plug hole 126, the area in contact with the inner conductor 22 is greatly increased, which is 3 times the area in contact when the groove is directly opened on the conductor column 121 (in this test, the depth of the plug hole 126 is 3 times the depth of the groove). By calculation, it can be obtained that the ohmic loss is reduced to (230 2 *1/3)/690 2 =0.037. Therefore, it can be concluded that the method of providing the connecting rod 122 and the insertion hole 126 integrally combined with the conductor column 121 on the outer peripheral side wall of the present invention can further reduce the ohmic loss.
综上,本发明通过在导体柱121的外周侧壁上设置与之一体结合的连接杆122,使微波馈入单元2的内导体22的馈入端222远离电流较大的地方(电流较大处的发热量大,造成的欧姆损耗越严重),从而降低了欧姆损耗,提高馈入连接的电性能和可靠性。还可以进一步地在连接杆122上设置轴向的插孔126,增大内导体22馈入连接时的接触面积,进一步地降低欧姆损耗,还可以进一步提高馈入连接的电性能和可靠性。In summary, the present invention arranges a connecting rod 122 integrally connected to the outer peripheral side wall of the conductor column 121, so that the feeding end 222 of the inner conductor 22 of the microwave feeding unit 2 is away from the place with large current (the place with large current generates large heat, and the ohmic loss caused is more serious), thereby reducing the ohmic loss and improving the electrical performance and reliability of the feeding connection. It is also possible to further arrange an axial jack 126 on the connecting rod 122 to increase the contact area of the inner conductor 22 during the feeding connection, further reduce the ohmic loss, and further improve the electrical performance and reliability of the feeding connection.
可以理解的,以上实施例仅表达了本发明的优选实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制;应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,可以对上述技术特点进行自由组合,还可以做出若干变形和改进,这些都属于本发明的保护范围;因此,凡跟本发明权利要求范围所做的等同变换与修饰,均应属于本发明权利要求的涵盖范围。It can be understood that the above embodiments only express the preferred implementation modes of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention. It should be pointed out that, for ordinary technicians in this field, without departing from the concept of the present invention, the above technical features can be freely combined, and several deformations and improvements can be made, which all belong to the protection scope of the present invention. Therefore, all equivalent changes and modifications made to the scope of the claims of the present invention should belong to the scope covered by the claims of the present invention.
Claims (17)
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