WO2024088229A1 - Non-rotating down-the-hole hammer drilling machine and use method thereof - Google Patents
Non-rotating down-the-hole hammer drilling machine and use method thereof Download PDFInfo
- Publication number
- WO2024088229A1 WO2024088229A1 PCT/CN2023/126087 CN2023126087W WO2024088229A1 WO 2024088229 A1 WO2024088229 A1 WO 2024088229A1 CN 2023126087 W CN2023126087 W CN 2023126087W WO 2024088229 A1 WO2024088229 A1 WO 2024088229A1
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- WO
- WIPO (PCT)
- Prior art keywords
- hole hammer
- drilling
- hole
- wellbore
- guide frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/06—Down-hole impacting means, e.g. hammers
- E21B4/14—Fluid operated hammers
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/16—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor using gaseous fluids
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/04—Directional drilling
- E21B7/10—Correction of deflected boreholes
Definitions
- the invention relates to the technical field of foundation drilling rigs, and more specifically to a non-rotating down-the-hole hammer drilling rig.
- the invention also discloses a method for using the non-rotating down-the-hole hammer drilling rig.
- Some special projects require ultra-large diameters and large sizes, and a depth of kilometers. They need to deal with serious underground water inrush, collapse, and hard rock problems, and drilling construction is very difficult.
- the submersible drilling rig has low torque, and the seal is easily damaged, so the drilling depth and diameter are small.
- the underwater reducer of the double-wheel milling machine for underground continuous wall is difficult to seal, the output torque is very small, the reducer wears quickly, the maintenance cost is high, and the water pressure resistance is limited to a depth of 100 meters. It is difficult to drill when encountering hard rock.
- the equipment in the shaft excavation machine is difficult to seal and stop water, and the water pressure resistance is not more than 100 meters deep. It takes a lot of time and huge cost to advance grouting and stop water.
- the shaft support speed is slow, and unmanned construction cannot be achieved underground.
- the safety risks are high and the cost is high.
- the drill rod of the shaft drilling rig is bulky, and it is time-consuming and laborious to drill and start the drill.
- the drill bit wears quickly, and it is easy to break the drill rod and drop the drill bit, and the drilling efficiency is extremely low.
- the diameter of the hole drilled by the pneumatic down-the-hole hammer mine emergency rescue drill is no more than 1 meter, and the size is difficult to meet the rescue needs.
- the rotating drill rod and drill bit cannot achieve directional drilling. Before drilling the rescue well, a guide hole must be drilled first, which takes a long time and loses precious golden rescue time.
- the first purpose of the present invention is to overcome the shortcomings of the above-mentioned existing background technology and provide a non-rotating down-the-hole hammer drill.
- the present invention provides a non-rotating down-the-hole hammer drill, and the drill bit is a linear reciprocating swing drilling method on the bottom of the wellbore. It has the advantages of simple, reliable and durable structure, huge swing force, ultra-large carrying power, ultra-fast drilling speed in hard rock formations, and directional drilling. It is suitable for working in large diameters and large sizes of more than 10 meters, underwater at a depth of more than a kilometer, and in dusty, humid and high-temperature environments. It can drill rectangular, circular wellbores or annular coring drilling, and can be applied to submersible drilling rigs, underground continuous wall milling machines, shaft drilling rigs, shaft boring machines and mine emergency rescue drilling rigs.
- the second purpose of the present invention is to provide a method for using the above-mentioned non-rotating down-the-hole hammer drill, which has high drilling efficiency and low cost.
- the technical solution of the present invention is: a non-rotating down-the-hole hammer drilling rig, characterized in that it includes a cluster down-the-hole hammer, a guide frame, a swing drive device, a wire rope, an air intake pipe, a hydraulic oil pipe, a slag discharge pipe, an exhaust pipe, a main crane, an air compressor, a mud purifier, a pin shaft, a single down-the-hole hammer, a drill bit, a slag inlet, a correction plate, and a well wall;
- the cluster down-the-hole hammers are in pairs and are arranged linearly and symmetrically in one direction on the bottom surface of the wellbore, leaving swing space for the cluster down-the-hole hammers between each other;
- the cluster down-the-hole hammers are movably mounted on the bottom of the guide frame through the pin shaft, the swing drive device connects the cluster down-the-hole hammers and the guide frame in an articulated manner, and the hydraulic cylinder on the swing drive device telescopically drives the cluster down-the-hole hammers to swing synchronously and symmetrically back and forth in pairs, and the swing range of the cluster down-the-hole hammers is controlled by the guide frame, and the outer side swings to reach the well wall, and the inner side swings until the two cluster down-the-hole hammers are completely close to each other;
- the drill bits on the cluster down-the-hole hammer are arranged continuously in the transverse direction of the swing direction of the cluster down-the-hole hammer, and the transverse spacing of the drill teeth of the drill bits is about 20 mm, so as to ensure that the rocks between them are completely broken;
- the main crane suspends the top of the guide frame through the steel wire rope;
- the guide frame matches the size of the well wall and is kept in close contact with the well wall so that it can slide around, and the guide frame is equipped with the correcting plates around the upper and lower ends;
- the steel wire rope, the air inlet pipe, the hydraulic oil pipe, the slag discharge pipe and the exhaust pipe are suspended in the wellbore and arranged in parallel, and are automatically controlled to rise and fall synchronously by the drilling rig;
- the upper end of the air inlet pipe is connected to the air compressor, and the lower end enters the wellbore, and the guide frame is connected to the air inlet of the single down-the-hole hammer on the cluster down-the-hole hammer;
- the upper end of the hydraulic oil pipe is connected to the hydraulic pipeline on the main crane, and the lower end enters the wellbore and is connected to the guide frame and the hydraulic cylinder on the swing drive device;
- the upper end of the slag discharge pipe is connected to the mud purifier, and the lower end enters the wellbore, passes through the guide frame, the interior of the cluster down-the-hole hammer and communicates with the slag inlet;
- the upper end of the exhaust pipe is open to the atmosphere, and the lower end enters the wellbore, passes through the guide frame, enters the cluster down-the-hole hammer, and is connected to the exhaust hole of the single down-the-hole hammer.
- the bottom shape of the cluster down-the-hole hammer is rectangular or semicircular, or semicircular.
- the bottom of the drill bit of each of the individual down-the-hole hammers on the cluster down-the-hole hammer has no exhaust hole, and the exhaust hole is arranged on the outer side of the impactor of the individual down-the-hole hammer.
- the exhaust hole of each of the individual down-the-hole hammers is connected to the exhaust pipe, and the exhaust gas is discharged into the atmospheric environment outside the wellbore through the exhaust pipe, so that the exhaust gas of the cluster down-the-hole hammer will not be discharged into the wellbore.
- an inclinometer and an azimuth are installed on the guide frame to measure the spatial posture parameters of the guide frame in real time.
- the drilling rig instructs the correction plate to retract and change the drilling direction of the drilling rig, and performs drilling direction guidance or correction in real time to realize the directional drilling function of the drilling rig.
- a method for using the non-rotating down-the-hole hammer drill is provided, wherein: The characteristics are: including the following steps,
- step one
- the guide frame, the steel wire rope, the air inlet pipe, the hydraulic oil pipe, the slag discharge pipe and the exhaust pipe are lowered synchronously, so that the cluster down-the-hole hammer contacts the bottom surface of the wellbore, and the guide frame guides the drilling direction of the cluster down-the-hole hammer (1) or corrects the direction;
- the correction method is: the drilling rig measures the spatial posture parameters of the guide frame in real time according to the inclinometer and the azimuth meter, instructs the correction plate to extend and retract, and slowly changes the direction of the guide frame to correct the deviation;
- the swing drive device is started to drive the cluster down-the-hole hammer to swing linearly and symmetrically in one direction along the bottom surface of the wellbore, approach or separate within the wellbore, and high-pressure air is input into the cluster down-the-hole hammer through the air inlet pipe.
- the drill bit impacts and breaks the rock and soil, and the drill cuttings are discharged out of the wellbore through the discharge pipe in a reverse circulation manner by mud or air medium.
- mud reverse circulation is used for drilling and the mud is returned to the wellbore after purification, and mud wall protection is used to protect the wellbore from collapse;
- the guide frame, the drill rod, the air inlet pipe, the hydraulic oil pipe, the slag discharge pipe and the exhaust pipe are lowered synchronously with the drilling until the drilling is completed.
- the shape of the cluster down-the-hole hammer is rectangular or semicircular, or semicircular;
- the cross-sectional shape of the wellbore after drilling is rectangular or approximately circular, or annular with a core left;
- the core is taken out by ring cutting into the wellbore.
- step 2 when the drill hole is a water-wet hole, high-pressure air is input into the slag inlet pipe at the bottom of the cluster down-the-hole hammer to form mud air lift reverse circulation slag discharge;
- an air jet nozzle is installed in the slag inlet pipe at the bottom of the cluster down-the-hole hammer to inject high-pressure air, thereby generating an air jet-suction effect to suck the drill slag into the slag discharge pipe and discharge it out of the wellbore, thus forming an air reverse circulation slag discharge;
- an air jet nozzle for inward spraying is installed in the slag inlet pipe at the bottom of the cluster down-the-hole hammer, and high-pressure air is input to produce an air jet-suction effect to suck mud and drilling cuttings into the slag discharge pipe, forming air jet-suction mud reverse circulation slag discharge.
- the drilling rig of the present invention has a simple and durable structure, low cost and long maintenance cycle
- the drilling rig of the present invention has a very large swing driving force and can drill large-sized wells with a diameter of more than 10 meters;
- the drilling rig swing drive device of the present invention can be a hydraulic cylinder that can withstand the water pressure at a depth of one kilometer, thereby avoiding the problem of the rotary drive device being difficult to seal and not being able to withstand water pressure.
- the drilling rig can operate in deep water at a depth of one kilometer or above or in a dusty, humid, and high-temperature environment;
- the drilling rig of the present invention has a directional drilling function
- the drilling tool of the present invention does not rotate, and the power pipeline and slag discharge pipeline of the down-the-hole hammer will not be twisted with the drill rod or wire rope of the down-the-hole hammer, which is convenient for setting up pipelines for slag discharge in a mud reverse circulation method or an air reverse circulation method, thereby broadening the application scope of the down-the-hole hammer.
- the non-rotating down-the-hole hammer drill provided by the present invention overcomes the shortcomings of being not resistant to water pressure, easy to wear, slow drilling speed, small drilling diameter, and inability to drill into rectangular cross-sections compared with the existing submersible drilling rigs, underground continuous wall double-wheel milling machines, shaft drilling rigs, shaft boring machines, and mine rescue drilling rigs.
- Fig. 1 is a schematic diagram of the structure of a drilling rig according to the present invention
- FIG2 is a schematic elevation view of a cluster down-the-hole hammer according to the present invention swinging to a well wall position;
- FIG3 is a schematic elevation view of the cluster down-the-hole hammer of the present invention when it swings to a position close to each other;
- FIG4 is a schematic plan view of a rectangular cluster down-the-hole hammer according to the present invention swinging to a well wall position;
- FIG5 is a plan view of a rectangular cluster down-the-hole hammer according to the present invention swinging to a close position;
- FIG6 is a schematic plan view of a semicircular cluster down-the-hole hammer for swing drilling according to the present invention.
- FIG7 is a schematic plan view of a semicircular cluster down-the-hole hammer swinging to a well wall position according to the present invention.
- FIG8 is a plan view of a semicircular cluster down-the-hole hammer according to the present invention swinging to a close position;
- FIG9 is a schematic diagram showing the comparison between the shape of a wellbore completed by drilling with a semicircular cluster down-the-hole hammer according to the present invention and a standard circular wellbore;
- FIG10 is a plan view of the semicircular ring-shaped cluster down-the-hole hammer swing drilling of the present invention.
- FIG11 is a schematic diagram of a semicircular annular cluster down-the-hole hammer according to the present invention swinging to a close plane;
- FIG12 is a plan view of a semicircular cluster down-the-hole hammer according to the present invention swinging to the well wall position;
- FIG13 is a schematic plan view of a cross section of a well wall after drilling by a semicircular cluster down-the-hole hammer according to the present invention.
- a non-rotating down-the-hole hammer drill and a method of using the same include 1-clustered down-the-hole hammer, 2-guide frame, 3-swing drive device, 4-wire rope, 5-air inlet pipe, 6-hydraulic oil pipe, 7-slag discharge pipe, 8-exhaust pipe, 9-main crane, 10-air Press, 11-mud purifier, 12-pin shaft, 13-single down-the-hole hammer, 14-drill bit, 15-slag inlet, 16-correction plate, 17-well wall;
- the cluster down-the-hole hammers 1 are in pairs, and are arranged symmetrically in a straight line in one direction on the bottom of the wellbore, leaving swing space between each other.
- One end of the swing drive device 3 is hinged on the guide frame 2, and the other end is hinged on the driving cluster down-the-hole hammer 1.
- the hydraulic cylinder on the swing drive device 3 is extended and retracted under the control of the drilling rig, and applies thrust or pulling force to the cluster down-the-hole hammer 1, providing the cluster down-the-hole hammer 1 with the tangential force required for rock drilling.
- the cluster down-the-hole hammer 1 reciprocates and swings around the pin 12.
- the drill bit 14 of the cluster down-the-hole hammer 1 is arranged continuously in the transverse direction of the swing direction of the cluster down-the-hole hammer 1, and the transverse spacing of the drill teeth of the drill bit 14 is about 20 mm, ensuring that all rocks between the drill teeth are broken.
- the swing drive device 3 makes the paired cluster down-the-hole hammers 1 swing back and forth synchronously and symmetrically.
- the outer side of the cluster down-the-hole hammer 1 swings to reach the well wall 17, and the inner side swings to get close to each other, so that all the rock and soil on the bottom of the wellbore are impacted and drilled by the drill bit 14.
- the drilling impact power of the cluster down-the-hole hammer 1 is provided by the high-pressure air delivered by the air inlet pipe 5, and the drilling pressure of the cluster down-the-hole hammer 1 is provided by the deadweight of the cluster down-the-hole hammer 1 and the guide frame 2.
- the drilling pressure is controlled by the lifting force applied by the wire rope 4 to the top of the guide frame 2, and is adjusted by the tension of the wire rope 4 according to the requirements of the cluster down-the-hole hammer 1 and rock drilling parameters.
- the guide frame 2 and the cluster down-the-hole hammer 1 never rotate in the drilling axis direction during the drilling and lifting process.
- the wire rope 4, the air inlet pipe 5, the hydraulic oil pipe 6, the slag discharge pipe 7, and the exhaust pipe 8 are suspended and arranged in parallel in the wellbore.
- the drilling rig controls the synchronous lifting and lowering. They are relatively still and will not be twisted or damaged by friction.
- each individual down-the-hole hammer 13 There is no exhaust hole at the bottom of the drill bit 14 of each individual down-the-hole hammer 13 on the cluster down-the-hole hammer 1.
- the exhaust hole is on the outer side of the impactor of the individual down-the-hole hammer 13.
- the exhaust hole of each individual down-the-hole hammer 13 is connected to the exhaust pipe 8.
- the exhaust gas is discharged into the atmospheric environment outside the wellbore through the exhaust pipe 8, so that the exhaust gas of the cluster down-the-hole hammer 1 will not be discharged into the wellbore.
- the upper end of the slag discharge pipe 7 is connected to the slurry purifier 11, and the lower end enters the wellbore and passes through the guide frame 2, the cluster down-the-hole hammer 1 and is connected to the slag inlet 15.
- the drilled cuttings are discharged from the wellbore through the slag discharge pipe 7 in a reverse circulation manner by means of mud or air medium.
- the borehole is a water-wet hole
- high-pressure air is input into the slag inlet 15 pipe at the bottom of the cluster down-the-hole hammer 1 to form mud air lift reverse circulation slag discharge.
- an air jet nozzle for inward injection is installed in the slag inlet 15 pipe at the bottom of the cluster down-the-hole hammer 1, and high-pressure air is input to generate an air injection and suction effect to suck the drilled cuttings into the slag discharge pipe 7, forming air reverse circulation slag discharge.
- an air jet nozzle for inward injection is installed in the slag inlet 15 pipe at the bottom of the cluster down-the-hole hammer 1, and high-pressure air is input to generate an air injection and suction effect to suck mud and drilled cuttings into the slag discharge pipe 7, forming air injection and suction mud reverse circulation slag discharge.
- drilling uses mud reverse circulation to remove slag, and the purified mud returns to the wellbore. Because all the exhaust gas from the cluster down-the-hole hammer 1 will not be discharged into the wellbore, the mud wall protection will not be affected by the exhaust gas.
- the mud wall protection is used to prevent the wellbore from collapsing, avoiding the use of full casing follow-up to extend the construction period and consume huge casing follow-up costs.
- the guide frame 2 has a certain length, and its size matches the size of the well wall 17, and they are close to each other and can slide around.
- An inclinometer and an azimuth are installed on the guide frame 2.
- a plurality of correction plates 16 are installed around the upper and lower ends of the guide frame 2.
- the guide frame 2 is clamped by the well wall 17 to guide the drilling direction of the cluster down-the-hole hammer 1 along the extension line of the guide frame to forward, thereby realizing the function of guiding the drilling direction.
- the directional drilling or drilling direction correction method is: the drilling rig measures the spatial posture parameters of the guide frame 2 according to the inclinometer and the azimuth, and instructs the correction plates 16 to extend and retract, so that different correction plates 16 on the guide frame 2 apply thrust to the well wall, adjust the guiding direction of the guide frame 2 to change the current drilling direction, and realize the directional drilling or correction function.
- the shape of the cluster down-the-hole hammer 1 is rectangular or semicircular, or semicircular. As shown in Figures 4 and 5, when the shape of the cluster down-the-hole hammer 1 is rectangular, the cross-sectional shape of the wellbore after drilling is rectangular. As shown in Figures 6, 7, 8, and 9, when the shape of the cluster down-the-hole hammer 1 is semicircular, the cross-sectional shape of the wellbore after drilling is approximately a standard circle.
- the clustered down-the-hole hammer 1 is driven by a swing drive device 3 to swing and drill.
- the mechanical structure in the wellbore is simple.
- the swing drive device 3 is a telescopic hydraulic cylinder.
- the hydraulic cylinder of the swing drive device 3 can be multiple groups. It is small in size, simple in structure and durable. It can provide huge swing force and can drill into super-large wellbores with a diameter of more than 10 meters.
- the telescopic cylinder of the swing drive device 3 is installed with internal and external bidirectional sealing rings, which can achieve very high internal and external sealing pressures, reaching 30-50 MPa sealing pressure.
- a check valve is installed inside the single down-the-hole hammer 13 to prevent mud and sand from entering the down-the-hole hammer.
- the drilling depth recorded in engineering practice reaches more than 4,000 meters.
- the down-the-hole hammer can carry a very powerful air power, with large impact energy, high impact frequency, and super fast drilling speed.
- the down-the-hole hammer uses high-pressure gas as the impact power transmission medium, which can be transported from the ground outside the wellbore through a large flow pipeline to the down-the-hole hammer at the bottom of the well for an ultra-long distance. There are fewer links in the transportation, and the power loss is super large. It is suitable for underwater drilling work at a depth of kilometers, and can be applied to ultra-deep vertical shaft construction machinery.
- the exhaust hole of the single down-the-hole hammer 13 in the cluster down-the-hole hammer 1 is arranged on the outer surface of the impactor and is connected to the atmospheric environment through the exhaust pipe 8.
- the cluster down-the-hole hammer 1 forms a closed air reverse circulation, which reduces the exhaust pressure of the cluster down-the-hole hammer 1 to the minimum, maintains the highest impact energy efficiency, and is suitable for kilometer-level deep well drilling.
- the air power of the single down-the-hole hammer 13 is directly transmitted to the single down-the-hole hammer 13 by the air intake pipe 5 for impact drilling.
- the air power transmission path is direct, and the transmission power is not limited by the mechanical structure and can be very large.
- the single down-the-hole hammer 13 has a large number of high-frequency impact bearing power, the drilling speed of hard rock is very fast, the energy efficiency is high, and the drilling speed of the drilling rig of the present invention is super fast.
- the method for using the non-rotating down-the-hole hammer drill comprises the following steps:
- the guide frame 2, the wire rope 4, the air inlet pipe 5, the hydraulic oil pipe 6, the slag discharge pipe 7, and the exhaust pipe 8 are lowered synchronously, so that the cluster down-the-hole hammer 1 contacts the bottom surface of the wellbore, and the guide frame 2 guides the drilling direction of the cluster down-the-hole hammer 1 or corrects the direction;
- the correction method is: the drilling rig measures the spatial posture parameters of the guide frame 2 according to the inclinometer and the azimuth instrument, and instructs the correction plate 16 to correct the deviation by retracting;
- the swing drive device 3 is started to drive the cluster down-the-hole hammer 1 to swing back and forth linearly and symmetrically in one direction along the bottom of the well, and the cluster down-the-hole hammer 1 is brought closer or separated within the wellbore.
- High-pressure air is input to the cluster down-the-hole hammer 1, and the drill bit 14 impacts and breaks the rock and soil.
- the drilling slag is discharged from the wellbore through the slag discharge pipe 7 by the mud or air medium in a reverse circulation manner. In the loose overburden formation, the mud reverse circulation slag discharge is adopted during drilling, and the purified mud is returned to the wellbore, and the mud wall protects the wellbore from collapse.
- step 3 when the drill hole is a water-wet hole, high-pressure air is input into the inlet at the bottom of the cluster down-the-hole hammer 1.
- the air nozzle in the slag outlet 15 pipe inputs high-pressure air to form mud air lift reverse circulation slag discharge;
- an air jet nozzle is installed in the slag inlet 15 at the bottom of the cluster down-the-hole hammer 1 to inject high-pressure air, which produces an air jet-suction effect to suck the drilling slag into the slag discharge pipe 7 to discharge the drilling slag, forming an air reverse circulation slag discharge;
- an internally-injected air jet nozzle is installed in the slag inlet 15 pipe at the bottom of the cluster down-the-hole hammer 1, and high-pressure air is input to produce an air jet-suction effect to suck mud and drilling cuttings into the slag discharge pipe 7 to discharge the mud and drilling cuttings, thereby forming an air jet-suction mud reverse circulation slag discharge.
- the non-rotating down-the-hole hammer drill and the method of using the same described in the present invention have good sealing performance, simple and durable equipment structure, high drilling efficiency, and are suitable for working in ultra-large diameter, ultra-deep underwater and complex geological environments.
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Abstract
Description
本发明涉及地基钻进钻机技术领域,更具体地说它是一种不旋转潜孔锤钻机。本发明还公开了所述的一种不旋转潜孔锤钻机的使用方法。The invention relates to the technical field of foundation drilling rigs, and more specifically to a non-rotating down-the-hole hammer drilling rig. The invention also discloses a method for using the non-rotating down-the-hole hammer drilling rig.
现有潜水钻机、地下连续墙双轮铣槽机、竖井钻机、竖井掘进机和矿山救援钻机均为钻头旋转钻进方案,旋转动力通过马达、减速机传输到钻头,当钻进井孔尺寸较大时,结构复杂笨重,传递旋转力矩太小,减速机水下不易密封,钻头冲击力导致减速机容易磨损,挤压破碎的钻进方式导致硬岩钻进速度很慢,不能适应超大直径大尺寸、超深水下钻进。到目前为止,全球仍处于“上天容易下地难”的常态,一些特殊工程需要超大直径大尺寸、千米级深度,需要应对地下涌水严重、坍塌、岩石坚硬的问题,钻进施工非常困难。例如,潜水钻机扭矩小,密封容易损坏,钻进深度小、直径小;地下连续墙双轮铣槽机水下减速机密封困难,输出扭矩很小,减速机磨损很快,维修费用高,耐受水压限于百米级米深度,遇到硬岩时钻进困难;竖井掘进机井内设备密封止水困难,耐受水压不大于100米深,需要花费大量时间、巨大成本超前注浆止水,井筒支护速度慢,不能做到井下无人施工,安全风险大成本高昂;竖井钻机钻杆笨重,下钻起钻耗时费力,钻头牙轮磨损很快,容易发生断钻杆、掉钻头事故,钻进效率极低;风动潜孔锤矿难紧急救援钻机钻孔直径不大于1米,尺寸很难保证救援需要,旋转的钻杆和钻头无法实现定向钻进,救援井钻进之前必须先钻进导向孔,花费很长时间,损失宝贵的黄金救援时间。当前经济建设迫切需要解决上述技术难题,提高大直径大尺寸、超深井孔、高强度岩石地层的钻进装备技术,以满足日益增加的深基础、地下空间开发、钻探、采矿、竖井建设、地下储能、国防、矿难紧急救援钻井等各种建设需求。Existing submersible drilling rigs, underground continuous wall double-wheel milling machines, shaft drilling rigs, shaft boring machines and mine rescue drilling rigs are all drill bit rotary drilling solutions. The rotary power is transmitted to the drill bit through a motor and a reducer. When the borehole size is large, the structure is complex and bulky, the transmitted rotation torque is too small, the reducer is not easy to seal underwater, the impact force of the drill bit causes the reducer to wear easily, and the extrusion and crushing drilling method causes the hard rock drilling speed to be very slow, which cannot adapt to ultra-large diameter, large size, and ultra-deep underwater drilling. So far, the world is still in the normal state of "easy to go up to the sky but difficult to go down to the ground". Some special projects require ultra-large diameters and large sizes, and a depth of kilometers. They need to deal with serious underground water inrush, collapse, and hard rock problems, and drilling construction is very difficult. For example, the submersible drilling rig has low torque, and the seal is easily damaged, so the drilling depth and diameter are small. The underwater reducer of the double-wheel milling machine for underground continuous wall is difficult to seal, the output torque is very small, the reducer wears quickly, the maintenance cost is high, and the water pressure resistance is limited to a depth of 100 meters. It is difficult to drill when encountering hard rock. The equipment in the shaft excavation machine is difficult to seal and stop water, and the water pressure resistance is not more than 100 meters deep. It takes a lot of time and huge cost to advance grouting and stop water. The shaft support speed is slow, and unmanned construction cannot be achieved underground. The safety risks are high and the cost is high. The drill rod of the shaft drilling rig is bulky, and it is time-consuming and laborious to drill and start the drill. The drill bit wears quickly, and it is easy to break the drill rod and drop the drill bit, and the drilling efficiency is extremely low. The diameter of the hole drilled by the pneumatic down-the-hole hammer mine emergency rescue drill is no more than 1 meter, and the size is difficult to meet the rescue needs. The rotating drill rod and drill bit cannot achieve directional drilling. Before drilling the rescue well, a guide hole must be drilled first, which takes a long time and loses precious golden rescue time. The current economic development urgently needs to solve the above-mentioned technical problems and improve the drilling equipment technology for large diameter and large size, ultra-deep wellbore, and high-strength rock formations to meet the increasing needs of various construction such as deep foundation, underground space development, drilling, mining, shaft construction, underground energy storage, national defense, and mine emergency rescue drilling.
因此,现亟需开发一种设备结构简单耐用、制造费用小、钻孔直径或尺寸超大、钻进速度快、能定向钻进,适应超深水下及复杂环境中钻进的岩土钻进设备技术方案。Therefore, there is an urgent need to develop a technical solution for geotechnical drilling equipment with a simple and durable equipment structure, low manufacturing cost, ultra-large drilling diameter or size, fast drilling speed, directional drilling capability, and adaptability to drilling in ultra-deep water and complex environments.
发明内容Summary of the invention
本发明的第一目的是为了克服上述现有背景技术的不足之处,而提供一种不旋转潜孔锤钻机,本发明一种不旋转潜孔锤钻机,钻头为在井孔底面直线往复摆动钻进方式,具有结构简单可靠耐用,摆动力巨大,搭载功率超大,硬岩地层钻进速度超快,能定向钻进,适应超10米以上大直径大尺寸、千米级以上深度水下、粉尘潮湿高温环境下工作,可以钻进矩形、圆形井孔或环形取芯钻进,可以应用于潜水钻机、地下连续墙铣槽机、竖井钻机、竖井掘进机和矿难紧急救援钻机的优点。 The first purpose of the present invention is to overcome the shortcomings of the above-mentioned existing background technology and provide a non-rotating down-the-hole hammer drill. The present invention provides a non-rotating down-the-hole hammer drill, and the drill bit is a linear reciprocating swing drilling method on the bottom of the wellbore. It has the advantages of simple, reliable and durable structure, huge swing force, ultra-large carrying power, ultra-fast drilling speed in hard rock formations, and directional drilling. It is suitable for working in large diameters and large sizes of more than 10 meters, underwater at a depth of more than a kilometer, and in dusty, humid and high-temperature environments. It can drill rectangular, circular wellbores or annular coring drilling, and can be applied to submersible drilling rigs, underground continuous wall milling machines, shaft drilling rigs, shaft boring machines and mine emergency rescue drilling rigs.
本发明的第二目的是为了提供上述这种不旋转潜孔锤钻机的使用方法,钻进效率高、成本低。The second purpose of the present invention is to provide a method for using the above-mentioned non-rotating down-the-hole hammer drill, which has high drilling efficiency and low cost.
为了实现上述本发明的第一目的,本发明的技术方案为:一种不旋转潜孔锤钻机,其特征在于:包括集束潜孔锤、导向架、摆动驱动装置、钢丝绳、进气管、液压油管、排渣管、排气管、主吊机、空压机、泥浆净化器、销轴、单体潜孔锤、钻头、进渣口、纠偏板、井壁;In order to achieve the first object of the present invention, the technical solution of the present invention is: a non-rotating down-the-hole hammer drilling rig, characterized in that it includes a cluster down-the-hole hammer, a guide frame, a swing drive device, a wire rope, an air intake pipe, a hydraulic oil pipe, a slag discharge pipe, an exhaust pipe, a main crane, an air compressor, a mud purifier, a pin shaft, a single down-the-hole hammer, a drill bit, a slag inlet, a correction plate, and a well wall;
所述集束潜孔锤为成对,在井孔底面一个方向上直线对称分开布置,相互之间留出所述集束潜孔锤的摆动空间;所述集束潜孔锤通过所述销轴活动安装在所述导向架底部,所述摆动驱动装置铰接方式联结所述集束潜孔锤和所述导向架,所述摆动驱动装置上的液压油缸伸缩驱动所述集束潜孔锤成对同步对称往复摆动,所述集束潜孔锤摆动范围受所述导向架的控制,外侧摆动到达所述井壁,内侧摆动到两个所述集束潜孔锤互相完全靠近;The cluster down-the-hole hammers are in pairs and are arranged linearly and symmetrically in one direction on the bottom surface of the wellbore, leaving swing space for the cluster down-the-hole hammers between each other; the cluster down-the-hole hammers are movably mounted on the bottom of the guide frame through the pin shaft, the swing drive device connects the cluster down-the-hole hammers and the guide frame in an articulated manner, and the hydraulic cylinder on the swing drive device telescopically drives the cluster down-the-hole hammers to swing synchronously and symmetrically back and forth in pairs, and the swing range of the cluster down-the-hole hammers is controlled by the guide frame, and the outer side swings to reach the well wall, and the inner side swings until the two cluster down-the-hole hammers are completely close to each other;
所述集束潜孔锤上的所述钻头在所述集束潜孔锤摆动方向的横向连续排列,所述钻头的钻齿横向间距为20毫米左右,保证之间岩石完全凿碎;The drill bits on the cluster down-the-hole hammer are arranged continuously in the transverse direction of the swing direction of the cluster down-the-hole hammer, and the transverse spacing of the drill teeth of the drill bits is about 20 mm, so as to ensure that the rocks between them are completely broken;
所述主吊机通过所述钢丝绳悬吊所述导向架顶端;所述导向架与所述井壁尺寸匹配四周保持紧贴可以滑动,所述导向架的上下两端四周安装了所述纠偏板;The main crane suspends the top of the guide frame through the steel wire rope; the guide frame matches the size of the well wall and is kept in close contact with the well wall so that it can slide around, and the guide frame is equipped with the correcting plates around the upper and lower ends;
所述钢丝绳、所述进气管、所述液压油管、所述排渣管、所述排气管在井孔内悬空平行排列,通过钻机自动控制同步升降;The steel wire rope, the air inlet pipe, the hydraulic oil pipe, the slag discharge pipe and the exhaust pipe are suspended in the wellbore and arranged in parallel, and are automatically controlled to rise and fall synchronously by the drilling rig;
所述进气管上端连接所述空压机,下端进入井孔、所述导向架与所述集束潜孔锤上的所述单体潜孔锤的进气口连接;The upper end of the air inlet pipe is connected to the air compressor, and the lower end enters the wellbore, and the guide frame is connected to the air inlet of the single down-the-hole hammer on the cluster down-the-hole hammer;
所述液压油管上端连接所述主吊机上的液压管路,下端进入井孔、所述导向架与所述摆动驱动装置上的液压油缸连接;The upper end of the hydraulic oil pipe is connected to the hydraulic pipeline on the main crane, and the lower end enters the wellbore and is connected to the guide frame and the hydraulic cylinder on the swing drive device;
所述排渣管上端连接所述泥浆净化器,下端进入井孔穿过所述导向架、所述集束潜孔锤内部与所述进渣口连通;The upper end of the slag discharge pipe is connected to the mud purifier, and the lower end enters the wellbore, passes through the guide frame, the interior of the cluster down-the-hole hammer and communicates with the slag inlet;
所述排气管上端与大气环境开放,下端进入井孔穿过所述导向架,进入所述集束潜孔锤,与所述单体潜孔锤的排气孔连接。The upper end of the exhaust pipe is open to the atmosphere, and the lower end enters the wellbore, passes through the guide frame, enters the cluster down-the-hole hammer, and is connected to the exhaust hole of the single down-the-hole hammer.
上述方案中,所述集束潜孔锤底部形状为矩形或半圆形,或者半圆环形。In the above solution, the bottom shape of the cluster down-the-hole hammer is rectangular or semicircular, or semicircular.
上述方案中,所述集束潜孔锤上的每个所述单体潜孔锤的所述钻头底部无排气孔,排气孔设置在所述单体潜孔锤的冲击器的外侧面,每个所述单体潜孔锤的排气孔与所述排气管连通,排气通过所述排气管排入到井孔以外大气环境,保持所述集束潜孔锤排气不会排入井孔内。In the above scheme, the bottom of the drill bit of each of the individual down-the-hole hammers on the cluster down-the-hole hammer has no exhaust hole, and the exhaust hole is arranged on the outer side of the impactor of the individual down-the-hole hammer. The exhaust hole of each of the individual down-the-hole hammers is connected to the exhaust pipe, and the exhaust gas is discharged into the atmospheric environment outside the wellbore through the exhaust pipe, so that the exhaust gas of the cluster down-the-hole hammer will not be discharged into the wellbore.
上述方案中,所述导向架上安装了测斜仪和方位仪,实时测量所述导向架空间姿态参数,钻机指令所述纠偏板伸缩改变钻机钻进方向,实时进行钻进方向导向或纠偏,实现钻机定向钻进功能。In the above scheme, an inclinometer and an azimuth are installed on the guide frame to measure the spatial posture parameters of the guide frame in real time. The drilling rig instructs the correction plate to retract and change the drilling direction of the drilling rig, and performs drilling direction guidance or correction in real time to realize the directional drilling function of the drilling rig.
为了实现本发明的第二目的,是为了提供上述这种不旋转潜孔锤钻机的使用方法,其特 征在于:包括如下步骤,In order to achieve the second object of the present invention, a method for using the non-rotating down-the-hole hammer drill is provided, wherein: The characteristics are: including the following steps,
步骤一;step one;
同步下放所述导向架、所述钢丝绳、所述进气管、所述液压油管、所述排渣管、所述排气管,使所述集束潜孔锤与井孔底面接触,所述导向架引导所述集束潜孔锤(1)的钻进方向或进行方向纠偏;纠偏方法是:钻机根据测斜仪和方位仪实时测量所述导向架空间姿态参数,指令所述纠偏板伸缩随,缓慢改变所述导向架方向进行纠偏;The guide frame, the steel wire rope, the air inlet pipe, the hydraulic oil pipe, the slag discharge pipe and the exhaust pipe are lowered synchronously, so that the cluster down-the-hole hammer contacts the bottom surface of the wellbore, and the guide frame guides the drilling direction of the cluster down-the-hole hammer (1) or corrects the direction; the correction method is: the drilling rig measures the spatial posture parameters of the guide frame in real time according to the inclinometer and the azimuth meter, instructs the correction plate to extend and retract, and slowly changes the direction of the guide frame to correct the deviation;
步骤二;Step 2:
启动所述摆动驱动装置驱动所述集束潜孔锤沿井孔底面一个方向直线对称往复摆动,在井孔范围内靠近或分开,通过所述进气管向所述集束潜孔锤输入高压空气,所述钻头冲击凿碎岩土,钻渣由泥浆或空气介质,采用反循环方式通过所述排渣管排出井孔外,在松散覆盖层地层中,钻进采用泥浆反循环排渣,经过净化后的泥浆返回井孔,采用泥浆护壁保护井孔不塌孔;The swing drive device is started to drive the cluster down-the-hole hammer to swing linearly and symmetrically in one direction along the bottom surface of the wellbore, approach or separate within the wellbore, and high-pressure air is input into the cluster down-the-hole hammer through the air inlet pipe. The drill bit impacts and breaks the rock and soil, and the drill cuttings are discharged out of the wellbore through the discharge pipe in a reverse circulation manner by mud or air medium. In the loose overburden formation, mud reverse circulation is used for drilling and the mud is returned to the wellbore after purification, and mud wall protection is used to protect the wellbore from collapse;
步骤三;Step 3:
随着钻进同步下放所述导向架、所述钻杆、所述进气管、所述液压油管、所述排渣管和所述排气管,直至钻孔完成。The guide frame, the drill rod, the air inlet pipe, the hydraulic oil pipe, the slag discharge pipe and the exhaust pipe are lowered synchronously with the drilling until the drilling is completed.
上述方案中,所述集束潜孔锤的形状为矩形或半圆形,或者为半圆环形;钻进完成的井孔截面形状为矩形或近似的圆形,或者为环状留出岩芯;In the above scheme, the shape of the cluster down-the-hole hammer is rectangular or semicircular, or semicircular; the cross-sectional shape of the wellbore after drilling is rectangular or approximately circular, or annular with a core left;
当所述集束潜孔锤为半圆环形时,环切钻进井孔取出岩芯。When the cluster down-the-hole hammer is in a semicircular shape, the core is taken out by ring cutting into the wellbore.
上述方案中在步骤二中,当钻孔为有水湿孔时,将高压空气输入所述集束潜孔锤底部的所述进渣口管内,形成泥浆气举反循环排渣;In the above scheme, in step 2, when the drill hole is a water-wet hole, high-pressure air is input into the slag inlet pipe at the bottom of the cluster down-the-hole hammer to form mud air lift reverse circulation slag discharge;
在钻孔为无水干孔时,在所述集束潜孔锤底部的进渣口管内安装向内喷射的空气射流喷嘴,输入高压空气,产生空气射吸效应将钻渣吸入所述排渣管排出井孔,形成空气反循环排渣;When the drilling hole is a dry hole without water, an air jet nozzle is installed in the slag inlet pipe at the bottom of the cluster down-the-hole hammer to inject high-pressure air, thereby generating an air jet-suction effect to suck the drill slag into the slag discharge pipe and discharge it out of the wellbore, thus forming an air reverse circulation slag discharge;
在钻孔为开钻浅孔时,在所述集束潜孔锤底部的所述进渣口管内安装向内喷射的空气射流喷嘴,输入高压空气,产生空气射吸效应将泥浆和钻渣吸入所述排渣管,形成空气射吸泥浆反循环排渣。When drilling a shallow hole, an air jet nozzle for inward spraying is installed in the slag inlet pipe at the bottom of the cluster down-the-hole hammer, and high-pressure air is input to produce an air jet-suction effect to suck mud and drilling cuttings into the slag discharge pipe, forming air jet-suction mud reverse circulation slag discharge.
本发明具有如下优点:The present invention has the following advantages:
(1)本发明的钻机结构简单耐用,造价低,维修周期长;(1) The drilling rig of the present invention has a simple and durable structure, low cost and long maintenance cycle;
(2)本发明的钻机摆动驱动力超大,可以钻进10米以上超大直径大尺寸井孔;(2) The drilling rig of the present invention has a very large swing driving force and can drill large-sized wells with a diameter of more than 10 meters;
(3)本发明钻机摆动驱动装置可以为液压油缸,能耐受千米级水深的水压力,避免了旋转驱动装置密封困难、不耐水压问题,钻机可以在千米级以上深水或粉尘潮湿高温环境下工作;(3) The drilling rig swing drive device of the present invention can be a hydraulic cylinder that can withstand the water pressure at a depth of one kilometer, thereby avoiding the problem of the rotary drive device being difficult to seal and not being able to withstand water pressure. The drilling rig can operate in deep water at a depth of one kilometer or above or in a dusty, humid, and high-temperature environment;
(4)本发明钻机具有定向钻进功能; (4) The drilling rig of the present invention has a directional drilling function;
(5)本发明钻具不旋转,潜孔锤动力管线和排渣管道与潜孔锤的钻杆或钢丝绳不会扭绞,方便设置管道进行泥浆反循环方式或空气反循环方式排渣,拓宽了潜孔锤的应用范围。(5) The drilling tool of the present invention does not rotate, and the power pipeline and slag discharge pipeline of the down-the-hole hammer will not be twisted with the drill rod or wire rope of the down-the-hole hammer, which is convenient for setting up pipelines for slag discharge in a mud reverse circulation method or an air reverse circulation method, thereby broadening the application scope of the down-the-hole hammer.
综合以上内容,本发明提供的一种不旋转潜孔锤钻机对比现有潜水钻机、地下连续墙双轮铣槽机、竖井钻机、竖井掘进机和矿山救援钻机技术,克服了不耐水压,容易磨损,钻进速度慢,钻进直径小,不能钻进矩形截面的缺点,具有结构简单造价低,能钻进10米以上超大直径大尺寸、千米级深度水下井孔,可以在复杂环境下工作,可以钻进矩形、圆形井孔或环形取芯钻进,钻进速度超快,可以应用于潜水钻机、地下连续墙铣槽机、竖井钻机、竖井掘进机和矿难紧急救援钻机的优点。Based on the above content, the non-rotating down-the-hole hammer drill provided by the present invention overcomes the shortcomings of being not resistant to water pressure, easy to wear, slow drilling speed, small drilling diameter, and inability to drill into rectangular cross-sections compared with the existing submersible drilling rigs, underground continuous wall double-wheel milling machines, shaft drilling rigs, shaft boring machines, and mine rescue drilling rigs. It has a simple structure and low cost, can drill into ultra-large diameter and large-size underwater wellbores of more than 10 meters and a depth of kilometers, can work in complex environments, can drill into rectangular, circular wellbores or annular coring, has super fast drilling speed, and can be applied to submersible drilling rigs, underground continuous wall milling machines, shaft drilling rigs, shaft boring machines, and mine emergency rescue drilling rigs.
图1为本发明钻机结构示意图;Fig. 1 is a schematic diagram of the structure of a drilling rig according to the present invention;
图2为本发明集束潜孔锤摆动到井壁位置的立面示意图;FIG2 is a schematic elevation view of a cluster down-the-hole hammer according to the present invention swinging to a well wall position;
图3为本发明集束潜孔锤摆动到互相靠拢位置的立面示意图;FIG3 is a schematic elevation view of the cluster down-the-hole hammer of the present invention when it swings to a position close to each other;
图4为本发明矩形集束潜孔锤摆动到井壁位置的平面示意图;FIG4 is a schematic plan view of a rectangular cluster down-the-hole hammer according to the present invention swinging to a well wall position;
图5为本发明矩形集束潜孔锤摆动到靠拢位置的平面示意图;FIG5 is a plan view of a rectangular cluster down-the-hole hammer according to the present invention swinging to a close position;
图6为本发明半圆形集束潜孔锤摆动钻进平面示意图;FIG6 is a schematic plan view of a semicircular cluster down-the-hole hammer for swing drilling according to the present invention;
图7为本发明半圆形集束潜孔锤摆动到井壁位置的平面示意图;FIG7 is a schematic plan view of a semicircular cluster down-the-hole hammer swinging to a well wall position according to the present invention;
图8为本发明半圆形集束潜孔锤摆动到靠拢位置平面示意图;FIG8 is a plan view of a semicircular cluster down-the-hole hammer according to the present invention swinging to a close position;
图9为本发明半圆形集束潜孔锤钻进完成井孔形状的与标准圆形对比示意图;FIG9 is a schematic diagram showing the comparison between the shape of a wellbore completed by drilling with a semicircular cluster down-the-hole hammer according to the present invention and a standard circular wellbore;
图中,图10为本发明半圆环形集束潜孔锤摆动钻进平面示意图;In the figure, FIG10 is a plan view of the semicircular ring-shaped cluster down-the-hole hammer swing drilling of the present invention;
图11为本发明半圆环形集束潜孔锤摆动到靠拢平面示意图;FIG11 is a schematic diagram of a semicircular annular cluster down-the-hole hammer according to the present invention swinging to a close plane;
图12为本发明半圆形集束潜孔锤摆动到井壁位置平面示意图;FIG12 is a plan view of a semicircular cluster down-the-hole hammer according to the present invention swinging to the well wall position;
图13为本发明半圆形集束潜孔锤钻进完成井壁截面的平面示意图。FIG13 is a schematic plan view of a cross section of a well wall after drilling by a semicircular cluster down-the-hole hammer according to the present invention.
图中,1-集束潜孔锤,2-导向架,3-摆动驱动装置,4-钢丝绳5-进气管,6-液压油管,7-排渣管,8-排气管,9-主吊机,10-空压机,11-泥浆净化器,12-销轴,13-单体潜孔锤,14-钻头,15-进渣口,16-纠偏板,17-井壁;A-钻进完成井孔的井壁,B-标准圆形线;C-外侧井壁,D-内测井壁,E-岩芯。In the figure, 1-cluster down-the-hole hammer, 2-guide frame, 3-swing drive device, 4-wire rope, 5-intake pipe, 6-hydraulic oil pipe, 7-slag discharge pipe, 8-exhaust pipe, 9-main crane, 10-air compressor, 11-mud purifier, 12-pin shaft, 13-single down-the-hole hammer, 14-drill bit, 15-slag inlet, 16-correction plate, 17-well wall; A-well wall of the completed wellbore, B-standard circular line; C-outer well wall, D-inner logging well wall, E-core.
下面结合附图详细说明本发明的实施情况,但它们并不构成对本发明的限定,仅作举例而已。同时通过说明使本发明的优点将变得更加清楚和容易理解。The following detailed description of the implementation of the present invention is made in conjunction with the accompanying drawings, but they do not constitute a limitation of the present invention and are only given as examples. At the same time, the advantages of the present invention will become clearer and easier to understand through the description.
参阅附图可知:一种不旋转潜孔锤钻机及其使用方法,包括1-集束潜孔锤、2-导向架、3-摆动驱动装置、4-钢丝绳、5-进气管、6-液压油管、7-排渣管、8-排气管、9-主吊机、10-空 压机、11-泥浆净化器、12-销轴、13-单体潜孔锤、14-钻头、15-进渣口、16-纠偏板、17-井壁;Referring to the attached drawings, it can be seen that a non-rotating down-the-hole hammer drill and a method of using the same include 1-clustered down-the-hole hammer, 2-guide frame, 3-swing drive device, 4-wire rope, 5-air inlet pipe, 6-hydraulic oil pipe, 7-slag discharge pipe, 8-exhaust pipe, 9-main crane, 10-air Press, 11-mud purifier, 12-pin shaft, 13-single down-the-hole hammer, 14-drill bit, 15-slag inlet, 16-correction plate, 17-well wall;
所述集束潜孔锤1为成对,在井孔底面一个方向上呈直线对称分开布置,互相之间留出摆动空间。摆动驱动装置3一端铰接在导向架2上,另一端铰接在驱动集束潜孔锤1上,摆动驱动装置3上的液压油缸在钻机控制下伸缩,向集束潜孔锤1施加推力或拉力,提供集束潜孔锤1对岩土钻进需要的切向力,集束潜孔锤1围绕销轴12往复旋转摆动。集束潜孔锤1的钻头14在集束潜孔锤1摆动方向的横向连续排列,钻头14的钻齿横向间距为20毫米左右,保证钻齿之间岩石全部凿碎。摆动驱动装置3使成对的集束潜孔锤1同步对称往复摆动,集束潜孔锤1外侧摆动到达井壁17,内侧摆动到互相靠拢,实现井孔底面岩土全部受到钻头14的冲击钻进。集束潜孔锤1钻进冲击动力由进气管5输送的高压空气提供,集束潜孔锤1的钻压由集束潜孔锤1和导向架2的自重提供,钻压大小通过钢丝绳4施加在导向架2顶端提吊力的大小来控制,以集束潜孔锤1和岩土钻进参数需要,由钢丝绳4的拉力进行调整。The cluster down-the-hole hammers 1 are in pairs, and are arranged symmetrically in a straight line in one direction on the bottom of the wellbore, leaving swing space between each other. One end of the swing drive device 3 is hinged on the guide frame 2, and the other end is hinged on the driving cluster down-the-hole hammer 1. The hydraulic cylinder on the swing drive device 3 is extended and retracted under the control of the drilling rig, and applies thrust or pulling force to the cluster down-the-hole hammer 1, providing the cluster down-the-hole hammer 1 with the tangential force required for rock drilling. The cluster down-the-hole hammer 1 reciprocates and swings around the pin 12. The drill bit 14 of the cluster down-the-hole hammer 1 is arranged continuously in the transverse direction of the swing direction of the cluster down-the-hole hammer 1, and the transverse spacing of the drill teeth of the drill bit 14 is about 20 mm, ensuring that all rocks between the drill teeth are broken. The swing drive device 3 makes the paired cluster down-the-hole hammers 1 swing back and forth synchronously and symmetrically. The outer side of the cluster down-the-hole hammer 1 swings to reach the well wall 17, and the inner side swings to get close to each other, so that all the rock and soil on the bottom of the wellbore are impacted and drilled by the drill bit 14. The drilling impact power of the cluster down-the-hole hammer 1 is provided by the high-pressure air delivered by the air inlet pipe 5, and the drilling pressure of the cluster down-the-hole hammer 1 is provided by the deadweight of the cluster down-the-hole hammer 1 and the guide frame 2. The drilling pressure is controlled by the lifting force applied by the wire rope 4 to the top of the guide frame 2, and is adjusted by the tension of the wire rope 4 according to the requirements of the cluster down-the-hole hammer 1 and rock drilling parameters.
所述导向架2和集束潜孔锤1在钻进和升降过程中,在钻进轴线方向上始终不旋转,钢丝绳4、进气管5、液压油管6、排渣管7、排气管8在井孔内悬空平行布置,钻机控制同步升降,互相之间相对静止,不会扭绞摩擦损坏。The guide frame 2 and the cluster down-the-hole hammer 1 never rotate in the drilling axis direction during the drilling and lifting process. The wire rope 4, the air inlet pipe 5, the hydraulic oil pipe 6, the slag discharge pipe 7, and the exhaust pipe 8 are suspended and arranged in parallel in the wellbore. The drilling rig controls the synchronous lifting and lowering. They are relatively still and will not be twisted or damaged by friction.
集束潜孔锤1上的每个单体潜孔锤13的钻头14底部无排气孔,排气孔在单体潜孔锤13的冲击器的外侧面,每个所述单体潜孔锤13的排气孔与所述排气管8连通,排气通过所述排气管8排入到井孔以外大气环境,保持所述集束潜孔锤1排气不会排入井孔内。There is no exhaust hole at the bottom of the drill bit 14 of each individual down-the-hole hammer 13 on the cluster down-the-hole hammer 1. The exhaust hole is on the outer side of the impactor of the individual down-the-hole hammer 13. The exhaust hole of each individual down-the-hole hammer 13 is connected to the exhaust pipe 8. The exhaust gas is discharged into the atmospheric environment outside the wellbore through the exhaust pipe 8, so that the exhaust gas of the cluster down-the-hole hammer 1 will not be discharged into the wellbore.
所述排渣管7上端连接所浆净化器11,下端进入井孔穿过导向架2、集束潜孔锤1内部与进渣口15连通,钻渣由泥浆或空气介质,采用反循环方式通过排渣管7排出井孔外。当钻孔为有水湿孔时,将高压空气输入集束潜孔锤1底部的进渣口15管内,形成泥浆气举反循环排渣。在钻孔为无水干孔时,在集束潜孔锤1底部的进渣口15管内安装向内喷射的空气射流喷嘴,输入高压空气,产生空气射吸效应将钻渣吸入排渣管7,形成空气反循环排渣。在钻孔为开钻浅孔时,在集束潜孔锤1底部的渣口15管内安装向内喷射的空气射流喷嘴,输入高压空气,产生空气射吸效应将泥浆和钻渣吸入排渣管7,形成空气射吸泥浆反循环排渣。The upper end of the slag discharge pipe 7 is connected to the slurry purifier 11, and the lower end enters the wellbore and passes through the guide frame 2, the cluster down-the-hole hammer 1 and is connected to the slag inlet 15. The drilled cuttings are discharged from the wellbore through the slag discharge pipe 7 in a reverse circulation manner by means of mud or air medium. When the borehole is a water-wet hole, high-pressure air is input into the slag inlet 15 pipe at the bottom of the cluster down-the-hole hammer 1 to form mud air lift reverse circulation slag discharge. When the borehole is a water-free dry hole, an air jet nozzle for inward injection is installed in the slag inlet 15 pipe at the bottom of the cluster down-the-hole hammer 1, and high-pressure air is input to generate an air injection and suction effect to suck the drilled cuttings into the slag discharge pipe 7, forming air reverse circulation slag discharge. When the borehole is a shallow hole, an air jet nozzle for inward injection is installed in the slag inlet 15 pipe at the bottom of the cluster down-the-hole hammer 1, and high-pressure air is input to generate an air injection and suction effect to suck mud and drilled cuttings into the slag discharge pipe 7, forming air injection and suction mud reverse circulation slag discharge.
在松散覆盖层地层中,钻进采用泥浆反循环排渣,经过净化后的泥浆返回井孔,因为集束潜孔锤1的全部排气不会排入井孔中,泥浆护壁不会受到排气影响,采用泥浆护壁保持井孔不塌孔,避免采用全护筒跟进延长工期耗费巨大的护筒跟进成本。In loose overburden formations, drilling uses mud reverse circulation to remove slag, and the purified mud returns to the wellbore. Because all the exhaust gas from the cluster down-the-hole hammer 1 will not be discharged into the wellbore, the mud wall protection will not be affected by the exhaust gas. The mud wall protection is used to prevent the wellbore from collapsing, avoiding the use of full casing follow-up to extend the construction period and consume huge casing follow-up costs.
所述导向架2具有一定长度,尺寸与井壁17尺寸匹配四周相互紧贴可以滑动,导向架2上安装了测斜仪和方位仪,导向架2的上下两端四周安装了多个纠偏板16,导向架2姿态通过在井壁17夹持下,引导集束潜孔锤1的钻进方向沿导向架延伸线向前的趋势,实现引导钻进方向功能。定向钻进或钻进方向纠偏方法是:钻机根据测斜仪和方位仪测量导向架2空间姿态参数,指令纠偏板16伸缩,使导向架2上的不同的纠偏板16向井壁施加推力,调整导向架2的引导方向改变当前钻进方向,实现定向钻进或纠偏功能。 The guide frame 2 has a certain length, and its size matches the size of the well wall 17, and they are close to each other and can slide around. An inclinometer and an azimuth are installed on the guide frame 2. A plurality of correction plates 16 are installed around the upper and lower ends of the guide frame 2. The guide frame 2 is clamped by the well wall 17 to guide the drilling direction of the cluster down-the-hole hammer 1 along the extension line of the guide frame to forward, thereby realizing the function of guiding the drilling direction. The directional drilling or drilling direction correction method is: the drilling rig measures the spatial posture parameters of the guide frame 2 according to the inclinometer and the azimuth, and instructs the correction plates 16 to extend and retract, so that different correction plates 16 on the guide frame 2 apply thrust to the well wall, adjust the guiding direction of the guide frame 2 to change the current drilling direction, and realize the directional drilling or correction function.
集束潜孔锤1的形状为矩形或半圆形,或者为半圆环形。根据附图4、5所示,集束潜孔锤1的形状为矩形时,钻进完成的井孔截面形状为矩形。根据附图6、7、8、9所示,集束潜孔锤1的形状为半圆形时,钻进完成的井孔截面形状为近似的标准圆形。根据附图10、11、12、13所示,集束潜孔锤1的形状为半圆环形时,钻进完成的井孔截面形状为近似标准圆形的圆环形,形成圆形岩芯,实现分段取芯钻进工艺,减少破碎岩石的体积节约成本。The shape of the cluster down-the-hole hammer 1 is rectangular or semicircular, or semicircular. As shown in Figures 4 and 5, when the shape of the cluster down-the-hole hammer 1 is rectangular, the cross-sectional shape of the wellbore after drilling is rectangular. As shown in Figures 6, 7, 8, and 9, when the shape of the cluster down-the-hole hammer 1 is semicircular, the cross-sectional shape of the wellbore after drilling is approximately a standard circle. As shown in Figures 10, 11, 12, and 13, when the shape of the cluster down-the-hole hammer 1 is semicircular, the cross-sectional shape of the wellbore after drilling is approximately a standard circle, forming a circular core, realizing a segmented coring drilling process, reducing the volume of broken rock and saving costs.
集束潜孔锤1由摆动驱动装置3驱动摆动钻进,井孔内机械机构简单,摆动驱动装置3为伸缩式液压油缸,摆动驱动装置3的液压油缸可以为多组,尺寸小结构简单耐用,可提供巨大摆动力,能钻进10米以上直径尺寸的超大井孔。摆动驱动装置3伸缩油缸安装内外双向密封圈,可以达到很高内外密封压力,达到30-50兆帕密封压力。单体潜孔锤13内部安装了止回阀防止泥沙进入潜孔锤,工程实践记录的钻进深度达到4000多米。潜孔锤可以搭载功率很大的空气动力,冲击能量大,冲击频率很高,钻进速度超快。潜孔锤采用高压气体为冲击动力传输介质,能够从井孔外的地面上通过大流量管道向井底潜孔锤超长距离输送,输送的环节少,功率超大损耗小,适合千米级深度水下钻井工作,可以应用于超深竖井施工机械。集束潜孔锤1中的单体潜孔锤13排气孔设置在冲击器外表面,通过排气管8与大气环境连通,集束潜孔锤1形成闭气反循环,使集束潜孔锤1排气压力降到最低,冲击能效保持最高,适应千米级深井钻进。The clustered down-the-hole hammer 1 is driven by a swing drive device 3 to swing and drill. The mechanical structure in the wellbore is simple. The swing drive device 3 is a telescopic hydraulic cylinder. The hydraulic cylinder of the swing drive device 3 can be multiple groups. It is small in size, simple in structure and durable. It can provide huge swing force and can drill into super-large wellbores with a diameter of more than 10 meters. The telescopic cylinder of the swing drive device 3 is installed with internal and external bidirectional sealing rings, which can achieve very high internal and external sealing pressures, reaching 30-50 MPa sealing pressure. A check valve is installed inside the single down-the-hole hammer 13 to prevent mud and sand from entering the down-the-hole hammer. The drilling depth recorded in engineering practice reaches more than 4,000 meters. The down-the-hole hammer can carry a very powerful air power, with large impact energy, high impact frequency, and super fast drilling speed. The down-the-hole hammer uses high-pressure gas as the impact power transmission medium, which can be transported from the ground outside the wellbore through a large flow pipeline to the down-the-hole hammer at the bottom of the well for an ultra-long distance. There are fewer links in the transportation, and the power loss is super large. It is suitable for underwater drilling work at a depth of kilometers, and can be applied to ultra-deep vertical shaft construction machinery. The exhaust hole of the single down-the-hole hammer 13 in the cluster down-the-hole hammer 1 is arranged on the outer surface of the impactor and is connected to the atmospheric environment through the exhaust pipe 8. The cluster down-the-hole hammer 1 forms a closed air reverse circulation, which reduces the exhaust pressure of the cluster down-the-hole hammer 1 to the minimum, maintains the highest impact energy efficiency, and is suitable for kilometer-level deep well drilling.
单体潜孔锤13的空气动力由进气管5直接输送到单体潜孔锤13进行冲击钻进,空气动力输送路径直接,输送功率大小不受机械结构限制,可以很大,单体潜孔锤13数量多高频冲击承载功率巨大,坚硬岩石的钻进速度非常快,能效高,本发明钻机钻进速度超快。The air power of the single down-the-hole hammer 13 is directly transmitted to the single down-the-hole hammer 13 by the air intake pipe 5 for impact drilling. The air power transmission path is direct, and the transmission power is not limited by the mechanical structure and can be very large. The single down-the-hole hammer 13 has a large number of high-frequency impact bearing power, the drilling speed of hard rock is very fast, the energy efficiency is high, and the drilling speed of the drilling rig of the present invention is super fast.
参阅附图可知:上述这种不旋转潜孔锤钻机的使用方法,包括如下步骤,Referring to the attached drawings, it can be seen that the method for using the non-rotating down-the-hole hammer drill comprises the following steps:
步骤一step one
同步下放导向架2、钢丝绳4、进气管5、液压油管6、排渣管7、排气管8,使集束潜孔锤1与井孔底面接触,导向架2引导集束潜孔锤1的钻进方向或进行方向纠偏;纠偏方法是:钻机根据测斜仪和方位仪测量导向架2空间姿态参数,指令纠偏板16通过伸缩进行纠偏;The guide frame 2, the wire rope 4, the air inlet pipe 5, the hydraulic oil pipe 6, the slag discharge pipe 7, and the exhaust pipe 8 are lowered synchronously, so that the cluster down-the-hole hammer 1 contacts the bottom surface of the wellbore, and the guide frame 2 guides the drilling direction of the cluster down-the-hole hammer 1 or corrects the direction; the correction method is: the drilling rig measures the spatial posture parameters of the guide frame 2 according to the inclinometer and the azimuth instrument, and instructs the correction plate 16 to correct the deviation by retracting;
步骤二Step 2
启动摆动驱动装置3驱动集束潜孔锤1沿井底一个方向直线对称往复摆动,在井孔范围内靠近或分开,向集束潜孔锤1输入高压空气,钻头14冲击凿碎岩土,钻渣由泥浆或空气介质,采用反循环方式通过排渣管7排出井孔外,在松散覆盖层地层中,钻进采用泥浆反循环排渣,经过净化后的泥浆返回井孔,泥浆护壁保护井孔不塌孔;The swing drive device 3 is started to drive the cluster down-the-hole hammer 1 to swing back and forth linearly and symmetrically in one direction along the bottom of the well, and the cluster down-the-hole hammer 1 is brought closer or separated within the wellbore. High-pressure air is input to the cluster down-the-hole hammer 1, and the drill bit 14 impacts and breaks the rock and soil. The drilling slag is discharged from the wellbore through the slag discharge pipe 7 by the mud or air medium in a reverse circulation manner. In the loose overburden formation, the mud reverse circulation slag discharge is adopted during drilling, and the purified mud is returned to the wellbore, and the mud wall protects the wellbore from collapse.
步骤三Step 3
随着钻进同步下放导向架2、钻杆4、进气管5、液压油管6、排渣管7和排气管8,直至钻孔完成。As drilling proceeds, the guide frame 2, drill rod 4, air inlet pipe 5, hydraulic oil pipe 6, slag discharge pipe 7 and exhaust pipe 8 are lowered synchronously until the drilling is completed.
上述方案中在步骤三中,当钻孔为有水湿孔时,将高压空气输入集束潜孔锤1底部的进 渣口15管内空气喷嘴,输入高压空气,,形成泥浆气举反循环排渣;In the above scheme, in step 3, when the drill hole is a water-wet hole, high-pressure air is input into the inlet at the bottom of the cluster down-the-hole hammer 1. The air nozzle in the slag outlet 15 pipe inputs high-pressure air to form mud air lift reverse circulation slag discharge;
在钻孔为无水干孔时,在集束潜孔锤1底部的进渣口15管内安装向内喷射的空气射流喷嘴,输入高压空气,产生空气射吸效应将钻渣吸入排渣管7排出钻渣,形成空气反循环排渣;When the drilling hole is a dry hole without water, an air jet nozzle is installed in the slag inlet 15 at the bottom of the cluster down-the-hole hammer 1 to inject high-pressure air, which produces an air jet-suction effect to suck the drilling slag into the slag discharge pipe 7 to discharge the drilling slag, forming an air reverse circulation slag discharge;
在钻孔为开钻浅孔时,在集束潜孔锤1底部的进渣口15管内安装内喷射的空气射流喷嘴,输入高压空气,产生空气射吸效应将泥浆和钻渣吸入排渣管7排出泥浆和钻渣,形成空气射吸泥浆反循环排渣。When drilling a shallow hole, an internally-injected air jet nozzle is installed in the slag inlet 15 pipe at the bottom of the cluster down-the-hole hammer 1, and high-pressure air is input to produce an air jet-suction effect to suck mud and drilling cuttings into the slag discharge pipe 7 to discharge the mud and drilling cuttings, thereby forming an air jet-suction mud reverse circulation slag discharge.
为了能够更加清楚说明本发明所述的一种不旋转潜孔锤钻机及其使用方法与现有技术相比所具有的优点,将这两种技术方案进行了对比,其对比结果如下表:
In order to more clearly illustrate the advantages of the non-rotating down-the-hole hammer drill and the use method thereof described in the present invention compared with the prior art, the two technical solutions are compared, and the comparison results are shown in the following table:
由上表可知,本发明所述的一种不旋转潜孔锤钻机及其使用方法与现有技术相比,密封性好、设备结构简单耐用、钻进效率高、适应超大直径、超深水下及复杂地质环境中工作。It can be seen from the above table that compared with the prior art, the non-rotating down-the-hole hammer drill and the method of using the same described in the present invention have good sealing performance, simple and durable equipment structure, high drilling efficiency, and are suitable for working in ultra-large diameter, ultra-deep underwater and complex geological environments.
其它未说明的部分均属于现有技术。 Other parts not described belong to the prior art.
Claims (7)
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| CN202211318881.2A CN115628006A (en) | 2022-10-26 | 2022-10-26 | Non-rotating down-the-hole hammer drill and use method thereof |
| CN202211318881.2 | 2022-10-26 |
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| WO2024088229A1 true WO2024088229A1 (en) | 2024-05-02 |
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| WO (1) | WO2024088229A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119981639A (en) * | 2025-02-28 | 2025-05-13 | 中国地质科学院勘探技术研究所 | A pressure reducing device for down-the-hole hammer |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113982473A (en) * | 2021-11-12 | 2022-01-28 | 李新形 | A linear swing type down-the-hole hammer drilling rig and using method thereof |
| CN115628006A (en) * | 2022-10-26 | 2023-01-20 | 武汉通途鑫路桥工程有限公司 | Non-rotating down-the-hole hammer drill and use method thereof |
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| CN115628006A (en) * | 2022-10-26 | 2023-01-20 | 武汉通途鑫路桥工程有限公司 | Non-rotating down-the-hole hammer drill and use method thereof |
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- 2022-10-26 CN CN202211318881.2A patent/CN115628006A/en active Pending
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- 2023-10-24 WO PCT/CN2023/126087 patent/WO2024088229A1/en not_active Ceased
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| CN115628006A (en) * | 2022-10-26 | 2023-01-20 | 武汉通途鑫路桥工程有限公司 | Non-rotating down-the-hole hammer drill and use method thereof |
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| CN115628006A (en) | 2023-01-20 |
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