WO2024068420A1 - Spacer for battery cells, configured to form part of the circulation circuit and sealed with respect to the heat transfer fluid - Google Patents
Spacer for battery cells, configured to form part of the circulation circuit and sealed with respect to the heat transfer fluid Download PDFInfo
- Publication number
- WO2024068420A1 WO2024068420A1 PCT/EP2023/076047 EP2023076047W WO2024068420A1 WO 2024068420 A1 WO2024068420 A1 WO 2024068420A1 EP 2023076047 W EP2023076047 W EP 2023076047W WO 2024068420 A1 WO2024068420 A1 WO 2024068420A1
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- WO
- WIPO (PCT)
- Prior art keywords
- spacer
- cells
- heat transfer
- battery
- cell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/64—Heating or cooling; Temperature control characterised by the shape of the cells
- H01M10/647—Prismatic or flat cells, e.g. pouch cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6554—Rods or plates
- H01M10/6555—Rods or plates arranged between the cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
- H01M10/6557—Solid parts with flow channel passages or pipes for heat exchange arranged between the cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/202—Casings or frames around the primary casing of a single cell or a single battery
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/209—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/218—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
- H01M50/22—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
- H01M50/231—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks having a layered structure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
- H01M50/238—Flexibility or foldability
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0481—Compression means other than compression means for stacks of electrodes and separators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
Definitions
- the present invention relates to an inter-battery spacer separating two adjacent battery cells from a battery pack.
- the invention also relates to a device for thermal regulation of a battery pack for a motor vehicle.
- the invention relates in particular to the technical field of thermal regulation of batteries, and more particularly of the cells making up said batteries.
- the invention applies preferentially, but not exclusively, to the automotive field, and more particularly to the field of vehicles with electric and/or hybrid engines.
- a motor vehicle and more particularly an electric and/or hybrid vehicle, requires one or more battery packs to produce the energy necessary for its operation.
- Each battery block producing heat it is known to use a thermal regulation device for each of said blocks in order to control their cooling in particular.
- Such a device makes it possible, more generally, to modify the temperature of a battery pack, for example when starting the vehicle in cold weather by increasing its temperature, or whether while driving or during a recovery operation. recharge, by reducing said temperature.
- This temperature control is exercised in particular thanks to the presence of a heat transfer fluid which is routed to a sealed enclosure surrounding the battery pack via a circulation circuit.
- each battery pack is made up of at least two cells which are held together in the sealed enclosure. These cells tend to heat up during use. However, when cells overheat, they can swell, thus risking become damaged and damage adjacent cells. This is why the presence of a spacer, positioned between two adjacent cells, is necessary to keep them apart and limit contact between them.
- Such a spacer is described in the published patent document CN 105261720 A1.
- the spacer is positioned parallel to the bottom wall of the battery box, and has holes into which battery cells can be inserted.
- the average distance provided between the spacer and the lower wall is chosen so as to allow effective maintenance and support of said cells.
- such a spacer does not allow the compression of each cell, and therefore does not prevent their swelling in the event of overheating.
- the disclosed spacer is positioned between two cells of the battery pack.
- This spacer forms a plate of thermoplastic material in which a cell cooling circuit is integrated.
- This circuit is in the form of a channel which winds from a lower end to an upper end of the spacer, and in which a cooling liquid circulates. But the cooling liquid comes into little contact with any of the cells, and does not allow effective cooling of said cells.
- the spacer described in the published patent document US 2012/0064379 A1 is in the form of a synthetic resin plate with ridges extending longitudinally along said plate.
- the crests of the spacer are in contact with a first cell, the remaining part of the plate being in contact with the second cell.
- This spacer also has orifices which create turbulence in the heat transfer fluid so as to improve the cooling of the cells. But the thickness and shape of this spacer do not allow effective compression of the cells.
- the invention aims to overcome at least one of the disadvantages of the aforementioned state of the art. More particularly, the invention aims to improve the tightness of the spacer to the heat transfer fluid, in order to improve the cooling of the cells. [9] The invention also aims to further limit the swelling of the cells adjacent to the spacer in the event of overheating.
- the solution proposed by the invention is an inter-battery spacer intended to space a first and a second adjacent battery cells in a battery cell box of a vehicle, the first and second battery cells, preferably substantially identical, each being configured to be in the form of a rectangular parallelepiped having two large side faces, the first and second battery cells being configured to be aligned and adjacent respectively at one of their large side faces , the spacer is configured to come into contact with the first battery cell, said spacer comprising at least one longitudinal segment extending along the large lateral face adjacent to the second battery cell so that said segment is configured to come into contact with the second adjacent battery cell, and the spacer consists of a rigid core and a deformable external coating covering at least a portion of said core so as to ensure sealing against a heat transfer fluid of said portion when this portion bears against one and/or the other of the first or the second battery cell.
- a spacer is intended to space two adjacent cells so that these cells do not come into contact with each other.
- the spacers are also intended to compress the cells in order to limit their swelling, and thus ensure that these cells maintain maximum operating capacity. Cell compression is also improved by the use of a spacer comprising a rigid core.
- the spacer is configured to form at least partly a circulation circuit for the heat transfer fluid.
- the spacer (3) is configured to be in contact with large adjacent side faces of said cells, and comprises a flow zone arranged to be located opposite large adjacent lateral faces of the cells and to extend over the majority of said large faces, one or more ribs extending in the flow zone, the rib(s) being arranged so as to form at least one circulation circuit forced heat transfer fluid between said cells (10), preferably so that the fluid is in contact with the two large adjacent side faces of said cells, the forced circulation circuit comprises an inlet and an outlet.
- part of the circulation circuit in the spacer allows a reduction in bulk and more efficient cooling of the cells. This also makes it possible to facilitate the design of the thermal regulation device, by reducing the number of parts necessary for its manufacture.
- the rigid core has a Young's Modulus of at least 3 GPa and an elastic limit of at least 50 MPa according to standard ISO 6721 -11.
- the preferred standard for determining the yield strength of the rigid core is ISO 6721 -11:2019, which determines the conditions for measuring the glass transition temperature (Tg) of the plastic used.
- Tg glass transition temperature
- the minimum value of Young's modulus ensures sufficient rigidity of the core to avoid joint displacement of the spacer when the cell on which said spacer is mounted inflates. Rigidity therefore makes it possible to both limit the swelling of the cells and allows the cells to maintain maximum operating efficiency.
- the rigid core is made of polymer, advantageously of polyamide.
- the external coating consists of an elastomer placed on at least one face of the rigid core, advantageously a fluoroelastomer.
- elastomer we mean natural or synthetic polymers, exhibiting the elasticity of rubber.
- the use of an elastomer for the external coating allows said coating to maintain elastic properties, that is to say, the material can withstand deformation.
- the elastomer is preferably a fluoroelastomer based on fluorocarbon (also called fluorinated rubber, the abbreviation of which is “FKM”).
- the spacer has a width of between 1 mm and 3 mm.
- the minimum width of the spacer must be such that it has sufficient thickness so that it is rigid and can perform its function of compressing the cells.
- the minimum width must also be sufficient so that the cells do not come into contact with each other.
- the maximum width makes it possible to limit the size of the case in which the battery pack is located, therefore avoiding a significant bulkiness of said case. Otherwise, the number of cells available in the same case will be reduced, and the power of the battery pack will be less important.
- the external coating consists of a layer of elastomer.
- the external coating is applied by bonding to the rigid core or by coextrusion with the rigid core.
- the external coating consists, on at least one face of the rigid core, of a so-called seal, the portion of the core then comprising a groove or a groove intended to accommodate this seal.
- the seal consists of an O-ring having a diameter of between 0.8mm and 2mm.
- the diameter of the seal must be adapted to the size of the groove or groove made in the rigid core and/or the size of the groove or groove must be adapted to the size of the seal.
- the groove or groove has a height of between 60% and 80% of the height or diameter of the seal, and a width of between 1.2 and 1. 8 times the width or diameter of the seal.
- the diameter of the joint must be slightly greater than the height of the groove, so that said joint can be inserted into the groove by crushing, without risking displacement or release of the joint from the groove. Crushing the seal will also allow it to extend outside the groove, so that it can perform its sealing function. More preferably, the diameter of the seal must be less than the width of said groove, so that only a portion of the seal comes out of the groove after its insertion.
- the portion of the core has two grooves or grooves located opposite each side of the core, or the portion of the core has two grooves or grooves located offset from each other, on each side of the core.
- the two seals positioned face to face and on each side of the rigid core of the spacer, allow sealing to the heat transfer fluid on either side of the spacer, at the level of the two cells surrounding said spacer.
- the face-to-face alignment of the two joints facilitates the implementation, design and production of the spacer.
- the spacer comprises a plurality of longitudinal segments occupying at most 10%, advantageously at most 5%, of the surface of the large lateral face of the first battery cell adjacent to the second battery cell.
- the longitudinal segments form a main support zone against the large lateral faces of the first and second cells.
- the main support zone of the spacer is extended, on each side, by a lateral support zone configured to be positioned against one of the small side faces of the first cell. These lateral support zones allow the spacer to be maintained on the first cell.
- Each of the lateral support zones can also be terminated by a rear support zone, configured to fit into a notch provided for this purpose at the junction of a second large side face and the corresponding small side face of the first cell, the second large side face being opposite a first large side face in contact with the main support zone of the spacer.
- At least the rigid core of the spacer, and possibly the external coating has(have) a thermal conductivity of at most 0.4 W.rrr 1.K -1 , preferably a thermal conductivity of at most 0.2 W.nr 1 .K -1 .
- Low thermal conductivity is useful so that the spacer core is a thermal insulator, and does not transmit heat from one cell to another.
- the rigid core comprises a material from the silicate family.
- the material is fiber-reinforced calcium silicate.
- the fibers are for example natural fibers such as animal, mineral or plant fibers, or synthetic fibers. This type of material is particularly preferred because it provides optimal thermal insulation combined with excellent rigidity, due in particular to the fibers.
- the spacer is configured to be clipped onto the first battery cell or stuck onto at least one battery cell.
- the spacer when the spacer is glued, the spacer is formed of a plurality of segments or independent elements. [46] Producing the spacer in different independent elements facilitates its design and manufacturing. Its assembly and gluing on one of the large faces of the cell is also made easier.
- the rigid core of the spacer can comprise, on one of these faces, the external coating in the form of an elastomer layer, and, on the other face, the external coating under the shape of a seal.
- the invention also relates to a device for thermal regulation of a battery pack of a vehicle housing, said device comprising: the housing forming an enclosure sealed against a heat transfer fluid and comprising a circulation circuit for the heat transfer fluid , which housing is capable of housing the battery pack, which block comprises at least two battery cells, a spacer making it possible to space the two adjacent battery cells, the spacer is in accordance with the invention so as to form, with its portions sealed to the heat transfer fluid, at least part of the heat transfer fluid circulation circuit.
- the thermal regulation device makes it possible to effectively regulate the temperature of a battery pack, whether for temperatures that are too high or too low.
- the presence of a waterproof casing keeps the heat transfer fluid within the device and effectively cools the cells making up the battery pack.
- the spacer makes it possible to keep a constant distance between two adjacent cells, to limit the swelling of said cells and to form part of the circulation circuit, so as to effectively cool the large lateral faces of said cells adjacent to said spacer.
- the battery block comprises N adjacent battery cells, including two end cells each arranged at an end wall of the housing, N being an integer greater than 3 , and comprising at least N-1 spacers, preferably N+1 spacers.
- a spacer is installed between each cell adjacent to another cell, a spacer is installed between each end wall of the housing and the end cell of which a large side face is adjacent to said wall, the spacers are in contact with the large adjacent side faces of said battery cells so that all the large side faces of the cells are cooled by the circulation circuit of the heat transfer fluid.
- the heat transfer fluid circulation circuit comprises fluid circulation sections of variable width, preferably these circulation sections of variable width being formed by one or more longitudinal segments of the spacer.
- the heat transfer fluid circulation circuit comprises fluid circulation sections of decreasing width, preferably gradual or continuous, from an inlet collector to an outlet collector.
- the decreasing width of the circulation sections can be gradual or continuous between the inlet collector and the outlet collector.
- the decreasing width of the fluid circulation sections from the inlet collector to the outlet collector is between -20% and -80%, preferably between -40% and -60%.
- the battery block comprises two or more rows of cells joined side by side, each spacer comprises segments shaped so as to create one or more forced circulation circuits, each said circuit presenting one or more passes astride the two large lateral faces of two cells arranged side by side, each spacer comprises a median rib which extends in the height of said cells and which is installed, in use, between ends lateral faces of said large lateral faces, so that said median rib fills the space between the two cells and forms a seal between said cells.
- This embodiment is particularly suitable for devices whose inlet and outlet collectors are positioned on a single side wall of the housing. Carrying out each pass astride the two cells side by side makes it possible to keep the temperature as homogeneous as possible.
- openings are provided in the central rib so as to allow the circulation of fluid between the large lateral faces of two cells arranged side by side.
- FIG. 1 is a diagram representing a thermal regulation device for a battery pack according to the invention.
- FIG. 2a shows a longitudinal section of a housing containing a battery pack according to the invention.
- FIG. 2b shows a perspective view of a battery cell according to the invention.
- FIG. 3 shows a cross section of the housing of Figures 1 and 2, said section passing through a spacer according to a first embodiment of the invention.
- FIG. 4 shows a cross section of the housing of Figures 1 and 2, said section passing through the spacer according to a variant of the first embodiment of the invention.
- FIG. 5a is a perspective view of a spacer according to the alternative embodiment of the invention shown in Figure 4.
- FIG. 5b is a perspective view of the spacer mounted on a battery cell according to the alternative embodiment of the invention shown in Figures 4 and 5a.
- FIG. 6 is a sectional view at the level of the rigid core of a spacer according to a second embodiment of the invention.
- FIG. 7 is a sectional view at the level of the rigid core of a spacer according to a third embodiment of the invention.
- FIG. 8 is a sectional view at the level of the rigid core of a spacer according to a fourth embodiment of the invention.
- FIG. 9 is a schematic representation of a spacer according to a fifth embodiment of the invention.
- FIG. 10 shows a cross section of a battery pack housing, said section passing through a spacer according to a sixth embodiment of the invention.
- FIG. 11 shows a cross section of a battery pack housing, said section passing through a spacer according to a variant of the sixth embodiment of the invention.
- FIG. 12 is a battery pack comprising two rows of cells placed side by side.
- FIG. 13 is a possible spacer configuration for the battery pack in [Fig. 12],
- FIG. 14 is a possible configuration of fluid inlet and outlet manifolds.
- a longitudinal section of the battery pack means that the cut is made along the length direction of the battery pack, and extends along a plane parallel to a plane passing through one of the large side walls of the battery pack housing .
- a cross section of the battery pack means that the cut is made along a plane parallel to a plane passing through one of the end walls of the battery pack housing.
- Figure 1 is a schematic representation of part of the thermal regulation device for a battery pack according to the invention.
- a motor vehicle can comprise one or more battery packs 3, depending on whether the vehicle is a hybrid, internal combustion, or electric vehicle (the vehicle not being shown in these figures).
- a thermal regulation device 1 is generally provided per battery block 3 so that optimal control of the temperature of said block 3 is achieved.
- the thermal regulation device 1 generally comprises a housing 1 A in which the battery pack 3 is positioned.
- the housing 1 A comprises two large side walls 1 A.1, two end walls 1 A.2, a wall upper wall 1 A.3 and a lower wall 1 A.4.
- the large side walls extend in the longitudinal direction of the housing 1 A, and the two end walls 1A.2 extend perpendicular to said side walls 1 A.1.
- the upper walls 1 A.3 and lower walls 1 A.4 extend respectively from upper and lower ends of said side walls 1 A.1 and end walls 1 A.2, so as to form an enclosure sealed against a heat transfer fluid .
- the heat transfer fluid used is preferably a dielectric liquid, for example a mineral oil or a fluorinated liquid.
- the heat transfer fluid can, however, be in another form, for example blown air.
- the fluid can be previously cooled or heated depending on the desired thermal regulation.
- the housing 1 A of the thermal regulation device 1 is generally parallelepiped in shape. However, other shapes can be considered, which depend in particular on the general shape of the battery block 3.
- the walls (1 A.1, 1 A.2, 1 A.3, 1 A.4 ) of the housing 1 A can be made by molding a plastic material, but other materials and/or methods known to those skilled in the art can be considered.
- the walls (1 A.1, 1 A.2, 1A.3, 1 A.4) can be made by thermoforming.
- a mechanically welded assembly can be used.
- any material compatible with the fluid can be considered, which also includes metallic materials such as aluminum.
- the thermal regulation device 1 further comprises a circulation circuit 1 B of the heat transfer fluid, which will make it possible to control the temperature of the battery pack 3.
- the circulation circuit 1 B is preferably designed to be able to convey the fluid heat transfer in the battery pack 3.
- an inlet collector 1 C is positioned against one of the large side walls 1 A.1 of the housing 1 A.
- An outlet collector 1 D allowing the evacuation of the heat transfer fluid from the circulation circuit 1 B, is also positioned against one of the large side walls 1 A.1 of said housing 1 A.
- the collectors (1 C, 1 D ) are represented, for the sake of simplification, against the two large side walls 1 A.1 of the housing 1 A.
- the collectors (1 C, 1 D) can be positioned differently, such as on the same side wall 1 A.1.
- the inlet collector 1 C may comprise a sieve, said sieve being configured to filter the heat transfer fluid so as to avoid the circulation of particles in said fluid (the sieve not being not shown in these figures). These particles also have the disadvantage of reducing the efficiency of the heat transfer fluid.
- the sieve is preferably placed at the inlet of the inlet collector 1 C and/or in at least a part of said collector 1 C, upstream of the arrival of the heat transfer fluid within the circulation circuit 1 B.
- the sieve may be generally cylindrical in shape.
- the sieve may have the shape of the collector 1 C.
- the sieve is generally constituted by a rigid structure, manufactured in particular from a plastic or metallic material, in the form of a net or frame. This net serves as a support for a mesh grid capable of allowing the filtration of particles preferably less than 200pm, more preferably less than 50pm.
- the mesh grid is advantageously made of metallic material.
- the thermal regulation device 1 further comprises a pump 1 E which is connected to the circulation circuit 1 B and which will facilitate the movement of the heat transfer fluid in said circuit 1 B.
- the pump 1 E will allow the implementation circulation of the heat transfer fluid from a tank 1 F to the box 1 A, and from the box 1 A to the fluid tank 1 F, via an external circulation circuit 1 G. This box
- the thermal regulation device which is the subject of the invention aims to regulate the temperature of the battery pack, in particular of a battery pack of an electric and/or hybrid motor vehicle. It can, however, be fitted to other types of vehicles or be used to regulate the temperature of other electrical and/or electronic components, such as power electronics elements, for example, without limitation, semiconductors, such as diodes or transistors. It could also be computer server components. According to a preferred embodiment, thermal regulation consists of cooling the cells of the battery pack.
- Figures 2a and 2b show, respectively, a sectional view of the housing comprising the battery pack according to the invention, and a perspective view of a battery cell according to the invention.
- the battery pack 3 comprises at least two 3A battery cells and is housed in the 1A housing. More generally, the battery pack 3 comprises between 2 and 25 3A cells. According to one embodiment, the battery pack 3 comprises N adjacent cells 3A, with N an integer greater than 2 and preferably greater than 3.
- the battery block 3 comprises two end cells 3A.1 arranged at each of the ends of said block 3 and in contact, each, with one of the end walls 1 A.2 of the housing 1A.
- the battery block 3 may further comprise at least one central cell 3A.2 positioned between the end cells 3A.1.
- central cells 3A.2 can be found in a battery block 3, their number depending mainly on the power of the desired battery.
- the central 3A.2 and end 3A.1 cells preferably have a substantially identical shape. For the sake of simplification, only the shape of a cell 3A will be described below, and can indifferently represent that of a central cell 3A.2 or an end cell 3A.1.
- a cell 3A according to the invention is preferably prismatic, that is to say of generally parallelepiped shape, and more preferably in the form of a rectangular parallelepiped, but it is understood that a cell 3A can also be of any form known to those skilled in the art.
- a cell 3A of the prismatic type is represented. This cell 3A therefore comprises two large side faces 3A.3, two small side faces 3A.4, an upper face 3A.5 and a lower face 3A.6. These different faces (3A.3, 3A.4, 3A.5, 3A.6) are generally flat, but some can sometimes be curved or curved.
- Cell 3A is further represented as being preferentially oriented.
- oriented we mean that the two large lateral faces 3A.3 are not strictly identical. Indeed, a first large side face 3A.3a extends between the two small side faces 3A.4 and is substantially plane.
- the second large side face 3A.3b preferably has two notches 3A.3bi at the two side ends of said second side face 3A.3b. The function of said notches 3A.3bi will be detailed in Figure 5b.
- each cell 3A forms a closed structure which will allow the production of electricity.
- the cells 3A are positioned successively so as to be aligned and adjacent at one of their large side faces 3A.3. In this way, each of the small side faces 3A.4 of the cells 3A is oriented towards the large side walls of the housing 1 A (said large side wall not being visible in Figures 2a and 2b).
- the cells 3A of the battery pack 3 are preferably positioned in the longitudinal direction of the housing 1 A, that is to say that the large side faces 3A.3 of the cells 3A are positioned parallel to the end walls 1 A.2 of the housing 1 A.
- each end cell 3A.1 is arranged at one of the end walls 1 A.2.
- the arrangement of the cells 3A of the battery pack 3 may also be different, depending in particular on the type of cell used or the type of battery desired.
- the cells (3A, 3A.1, 3A.2) are preferably kept at a distance from each other thanks to spacers 5.
- a spacer 5 is thus positioned between the first and second cells 3A adjacent, between two large lateral faces (3A.3, 3A.3a, 3A.3b).
- a spacer 5 is positioned between a first large side face 3A.3a of the first cell 3A and the second large side face 3A.3b of the second adjacent cell 3A.
- the spacers 5 are at least number N-1, and preference to the number N+1.
- an additional spacer 5 is preferably installed between said end wall 1 A.2 is the end cell 3A.1.
- all the large side faces 3A.3 of the cells 3A are cooled by the circulation circuit of the heat transfer fluid (said circuit not being shown in Figures 2a and 2b).
- the spacers 5 will be described more precisely in the following figures.
- Figures 3 and 4 show two sections of the housing at the level of a spacer according to two variants of a first embodiment of the invention.
- the box 1 A surrounding the battery block 3 notably includes the two large side walls 1 A.1 on which the inlet 1 C and outlet 1 D collectors of the heat transfer fluid are positioned.
- the cut is made at the level of an inter-battery spacer 5 separating two adjacent 3A cells.
- the spacer 5 shown in Figures 3 and 4 has the general shape of a U-shaped chute, and can be in the form of a single piece.
- the spacer 5 comprises a main support zone 5A configured to come into contact with the first large lateral face 3A.3a of a cell 3A, or first cell 3A, and two lateral support zones 5B configured to come into contact small side faces of said cell 3A (the small side faces not being visible in Figures 3 and 4).
- the lateral support zones 5B will be more specifically described in Figures 5a and 5b.
- the main support zone 5A has the same dimensions, or substantially the same dimensions, in length and width, as those of a large side face 3A.3 of a cell 3A. It defines a traffic section
- this circulation section 1 B.1 of the heat transfer fluid located opposite the first large side face 3A.3a of the cell 3A against which the spacer 5 is installed, and which extends over the majority of said large face 3A .3a.
- this circulation section 1 B.1 is also located opposite the second large side face of the adjacent cell, or second cell, so that the heat transfer fluid which flows into said section 1 B.1 is in contact with both large side faces 3A.3a of adjacent cells 3A (the second cell not being shown in Figures 3 and 4).
- a spacer 5 is configured to be positioned around the first battery cell 3A, thus allowing the positioning of the main support zone 5A of said spacer 5 against the first large side face 3A .3a of cell 3A.
- the main support zone 5A comprises at least one longitudinal segment 5A.1 extending along the first large lateral face 3A.3a of the cell 3A.
- the spacer 5 comprises a plurality of longitudinal segments 5A.1 which occupy a maximum of 10% of the surface of the first large lateral face 3A.3a of the cell 3A.
- the plurality of longitudinal segments 5A.1 occupies a maximum of 5% of said surface.
- the at least one longitudinal segment 5A.1 of the main support zone 5A comprises at least two upper longitudinal segments 5A.1 a and lower 5A.1 b which extend, respectively, to the level of an upper end 3A.3ai and a lower end 3A.3aii of the first large side face 3A.3a of the cell 3A.
- the spacer 5 extending between the first and second cells 3A, the longitudinal segments (5A.1, 5A.1 a, 5A.1 b) also extend along the second large lateral face of the second cell, so that said segments (5A.1, 5A.1 a, 5A.1 b) come into contact with the second battery cell.
- the spacer 5 has a width of between 1 mm and 3 mm.
- each spacer 5 present in the housing 1 A will define a part of the circulation circuit 1 B of the heat transfer fluid, all of the parts on all of the spacers 5 forming said circulation circuit 1 B.
- This circulation circuit 1 B is particularly defined, at the level of the spacer 5, by the longitudinal segments 5A.1 of the main support zone 5A.
- a single spacer 5 is shown in the following figures.
- FIG 3 a first alternative embodiment of the spacer 5 according to a first embodiment of the invention is shown.
- the fluid inlet 1 C and outlet 1 D collectors heat transfer extend along the same large side wall 1 A.1 of the housing 1 A of the thermal regulation device 1.
- the outlet collector 1 D is preferably positioned above the inlet collector 1 C. This positioning makes it easier to move the heat transfer fluid through the circulation circuit 1 B.
- the heat transfer fluid which has performed its function of heat exchanger will be hotter, therefore less dense, and will spontaneously tend, apart from the operation of the pump mentioned in Figure 1, to rise along the part of the circulation circuit 1 B.
- the collectors (1 C, 1 D) are formed in the corresponding large side wall 1 A.1 of the housing 1 A. More preferably, the formation of said collectors (1 C, 1 D) in the large side wall 1 A.1 is carried out by stamping.
- the circulation section 1 B.1 extends over at least 51%, advantageously at least 90%, and more preferably at least 95% of the surface of the large side faces 3A.3a of the adjacent cells 3A .
- the majority of these large side faces 3A.3 can thus be in contact with the heat transfer fluid.
- the spacer 5 further comprises median longitudinal segments 5A.1 c which extend into the perforated part of the circulation section 1 B.1, and are arranged so as to form part of the forced circulation circuit 1 B of the heat transfer fluid between the adjacent cells 3A.
- forced circulation we mean that the fluid is forced to follow a singular path, from bottom to top, imposed by the arrangement of the segment(s) 5A.1 c.
- the median longitudinal segments 5A.1 c extend preferentially between the two longitudinal segments upper and lower (5A.1 a, 5A.1 b) of the main support zone 5A of the spacer 5.
- the circuit part(s) 1 B are thus delimited, on the one hand, by the large adjacent lateral faces 1 A.3 of the cells 3A, and on the other hand, by the median longitudinal segments 5A.1 c. All the large side faces 3A.3 of the cells 3A are thus cooled by the forced circulation circuit 1B.
- the number of passes i.e. changes of direction in a part of forced circulation circuit 1 B
- the best results in terms of heat exchange are obtained when the part of the forced circulation circuit 1 B has at least one change in direction of the fluid, advantageously at least 3 changes in direction of the fluid, therefore when the spacer 5 comprises three segments median longitudinals 5A.1 c.
- the circulation of the heat transfer fluid within Figure 3 is described below.
- the heat transfer fluid arrives via the inlet collector 1 C, preferably positioned on or against the lower end of one of the large side walls 1 A.1, and enters the circulation circuit 1 B thanks to a lower orifice 5B .1 positioned at one of the lateral support zones 5B of the spacer 5.
- the heat transfer fluid then circulates in the different circulation sections 1 B.1 of said circuit 1 B, formed against the large lateral faces 3A. 3a of adjacent cells 3A, towards an upper orifice 5B.2, located on the same lateral support zone 5B of the spacer 5 as the lower orifice 5B.1.
- the heat transfer fluid can then leave the housing 1 A via the outlet collector 1 D positioned laterally on the same large side wall 1 A.1 of the housing 1 A as the inlet collector 1 C.
- This variant is particularly advantageous for reducing the height and width of the 1 A box containing the battery pack 3, by positioning the two collectors (1 C, 1 D) on the same side of the 1 A box.
- the inlet 1 C and outlet 1 D collectors of the heat transfer fluid extend, respectively, along each of the two side walls 1 A.1 of the housing 1 A of the thermal regulation device 1.
- the two collectors (1 C, 1 D) are preferably positioned at the same height or at the same level of the large side walls 1 A.1 of the housing 1 A.
- Both collectors (1 C, 1 D) are preferably positioned against or on their respective large side wall 1A.1.
- the collectors (1 C, 1 D) are formed in the corresponding large side wall 1 A.1. Even more preferably, the collectors (1 C, 1 D) are positioned in the upper ends of each of the large side walls 1 A.1.
- the spacer 5 comprises one or more vertical segments 5A.2 which extend in the perforated part of the circulation section 1 B.1, and are arranged so as to form part of the forced circulation circuit 1 B of the heat transfer fluid between the adjacent cells 3A.
- This forced circulation is permitted from a first large side wall 1 A.1 towards a second large side wall 1 A.1 of the housing 1 A.
- This or these parts of circuit 1 B are thus delimited, on the one hand, by the large adjacent lateral faces 3A.3 of cells 3A and, on the other hand, by the vertical segments 5A.2. All the large side faces 3A.3 of the cells 3A are thus cooled by the forced circulation circuit 1B.
- the number of passes i.e.
- the changes of direction in a part of the forced circulation circuit 1 B) is adjusted according to the desired heat exchange and/or according to the allowed pressure loss.
- the best results in terms of heat exchange are obtained when the part of the forced circulation circuit 1 B has at least one change in direction of the fluid, advantageously at least 3 changes in direction of the fluid, therefore when the spacer 5 has three segments vertical 5A.2.
- the two lateral support zones 5B of the spacer 5 each have at least one upper orifice 5B.2 adapted to allow the passage of the heat transfer fluid.
- the upper orifice 5B.2 of a first lateral support zone 5B.3 allows the entry of the fluid into the part of the circulation circuit 1 B delimited by the spacer, while an upper orifice 5B.2 of a second lateral support zone 5B.4 allows the exit of the fluid from said part of the circuit 1 B.
- the heat transfer fluid arrives via the inlet collector 1 C, preferably positioned on or against the upper end of one of the large side walls 1 A.1, and enters the circulation circuit 1 B thanks to the upper orifice 5B.2 positioned at the level of the first lateral support zone 5B.3 of the spacer 5.
- the heat transfer fluid then circulates in the circulation sections 1 B.1 of said circuit 1 B, formed against the large lateral faces 3A.3 of the adjacent cells 3A, towards the upper orifice 5B.2, located on the second lateral support zone 5B.4 of the spacer 5.
- the heat transfer fluid will then be able to leave the housing 1 A via the output collector 1 D.
- This variant is particularly advantageous for reducing the bulk of the box 1 A containing the battery pack 3.
- a spacer 5 comprises a rigid core 5 Ar covered by a deformable external coating 5 R.
- the rigid core 5 Ar and the external covering 5 R can take several forms, detailed in the following Figures 6 to 8.
- the external coating 5 R has the particularity of covering at least a portion of the rigid core 5 Ar , and is intended to allow sealing with respect to the heat transfer fluid circulating in the circulation circuit 1 B. Sealing of the portion is ensured in particular when said portion is supported against one and/or the other of the first and/or second battery cells 3A.
- at least the upper longitudinal segments 5A.1 a and lower 5A.1 b have the rigid core 5 Ar covered by the external coating 5 R.
- all of the longitudinal segments (5A.1, 5A.1 a, 5A.1 b, 5A.1 c) of the spacer 5 comprise the rigid core 5 Ar covered by the deformable external coating 5 R.
- the vertical segments 5A.2 also include the rigid core 5 Ar covered by the deformable external coating 5 R.
- the rigid core 5 Ar of the spacer 5 advantageously has a Young's modulus of at least 3GPa.
- the 5 Ar rigid core presents, in addition, a yield strength of at least 50MPa, according to standard ISO 6721 -1 1: 2019. This standard uses dynamic mechanical analysis (including the acronym and “AMD”, or “DMA” for “ dynamic mechanical analysis”, in English).
- the rigid core 5 Ar is preferably made of polymer, such as polyamide (whose acronym is “PA”).
- the rigid core 5 Ar may also comprise a material from the silicate family, such as calcium silicates reinforced by fibers. By fibers we mean natural or synthetic fibers, intended to reinforce the material.
- the external coating 5 R is made of elastomer, preferably of fluoroelastomer (whose acronym is “FKM”).
- FKM fluoroelastomer
- the elastomer is preferably a fluoroelastomer based on fluorocarbon (also called fluorinated rubber).
- At least the rigid core 5 Ar has a thermal conductivity of at most 0.4 W.nr 1 .K -1 , preferably a thermal conductivity of at most 0.2 W.nr 1 . K -1 .
- the external coating 5 R has a thermal conductivity similar to said core 5 Ar .
- Figures 5a and 5b show two views of the spacer according to the first embodiment of the invention, mounted or not on a cell.
- the spacer 5 according to the invention has the main support zone 5A in contact with the first large lateral face 3A.3a of the cell 3A, and extended laterally by the two zones lateral support 5B, in contact, each, with the small lateral faces 3A.4 of the cell 3A on which the spacer 5 is mounted.
- Spacer 5 shown in Figures 5a and 5b is the variant of spacer 5 shown in Figure 4.
- the upper orifice 5B.2 of the first lateral support zone 5B.3 allows the passage of the heat transfer fluid from the inlet collector (not visible in Figures 5a and 5b) towards the circulation circuit 1 B formed between the two large lateral faces 3A.3 of the first and second adjacent cells 3A and the spacer 5.
- the upper orifice 5B.2 of the second lateral support zone 5B.4 allows the passage of the heat transfer fluid from the circuit circulation 1 B formed between the two large side faces 3A.3 of the first and second cells 3A adjacent and the spacer 5 towards the outlet collector (not visible in Figures 5a and 5b).
- the two lateral support zones 5B are also extended, towards the rear, by rear support zones 5C. These rear support zones 5C are intended to facilitate the clipping of the spacer 5 onto the cell 3A. So that the tightness of the part of the circulation circuit 1 B located between two adjacent cells 3A is maintained, these rear support zones 5C are configured to insert, each, into one of the notches 3A.3bi of the second large side face 3A.3b of cell 3A. However, as for the notches 3A.3bi of the cells 3A, the rear support zones 5C may not be found on the spacer 5. The clipping of the spacer 5 on the cell 3A will then be achieved thanks to the zones lateral support 5B and thanks to the compression of said cells 3A.
- Each spacer 5 also has a structure configured to be installed in a removable manner on the cell 3A, preferably by clipping or by gluing.
- the structure of the spacer 5 is adjusted (for example by an elastic deformation of said structure) to the shape of the cell 3A to be mounted tightly on said cell 3A so that the contacts between said structure and said cell 3A are fluid-tight contacts.
- the external deformable coating 5 R around the rigid core 5 Ar described above promotes this sealed contact, and is preferably positioned at the level of the longitudinal segments (5A.1, 5A.1 a, 5A.1 b), of the segments vertical 5A.2 and support zones (5A, 5B, 5C).
- Figure 6 is a diagram representing a section of the rigid core of the spacer according to a second embodiment of the invention. This figure repeats the numbering of the previous figures for identical or similar elements, the numbering however being incremented by 100 compared to the previous figures. Reference is also made to the description of these elements in relation to the previous embodiment of the invention.
- the rigid core 105 Ar covered by the deformable external covering 105 R of the spacer 105 is shown, and can represent any support zone or portion of a support zone , longitudinal and/or vertical segment of the spacer 105 according to the invention.
- the external coating 105 R consists of a layer of elastomer, positioned on at least one, preferably two faces 105 Ar .1 of the rigid core 105 Ar .
- the external coating 105 R is applied to the rigid core 105 Ar by bonding or by coextrusion with said core 105 Ar .
- the sealing function is ensured on the face(s) 105 Ar.1 of said core 105 Ar on which the elastomer layer is applied. This sealing makes it possible to promote the cooling of the cells adjacent to the spacer 105.
- This embodiment is more specific and can be combined with the embodiment described in Figures 1 to 5.
- Figure 7 is a diagram representing a section of the rigid core of the spacer according to a third embodiment of the invention. This figure repeats the numbering of the previous figures for identical or similar elements, the numbering however being incremented by 100 compared to Figure 6. Reference is also made to the description of these elements in relation to the previous embodiments of the invention.
- the rigid core 205 Ar of the spacer 205 comprises at least one groove 205 Ar.2 or groove on a portion of said core 205 Ar .
- the rigid core 205 Ar comprises two grooves 205 Ar .2 located opposite each other, each groove 205 Ar .2 being formed in one of the faces 205 Ar .1 of the soul 205 Ar , therefore on each side of said soul 205 Ar .
- each groove 205 Ar.2 the external coating 205 R forms a seal 205 Rj .
- the rigid core 205 Ar includes only one groove 205 Ar .2, a single seal 205 Rj is mounted in said groove 205 Ar .2.
- This seal 205 Rj is therefore found on a face 205 Ar .1 of the portion of the rigid core 205 Ar in which the groove 205 Ar .2 is located.
- each groove 205 Ar .2 accommodates a seal 205 Rj according to the invention, the seal 205 Rj then being positioned on each of the faces 205 Ar . 1 of the soul 205 Ar .
- the seal 205 Rj is an O-ring having a diameter of between 0.8mm and 2mm. More preferably, the groove 205 Ar.2 of the rigid core 205 Ar has a height of between 60% and 80% of the height or diameter of the seal 205 Rj . Preferably, the seal 205 Rj has a width of between 1.2 and 1.8 times the diameter of the seal 205 Rj . Thus, in a particularly preferred manner, the diameter of the seal 205 Rj must be slightly greater than the height of the groove 205 Ar .2, so that said seal 205 Rj can be inserted into the groove 205 Ar .2 by crushing, without risking the movement or exit of the seal 205 Rj from the groove 205 Ar .2.
- the seal 205 Rj can then extend slightly outside the groove 205 Ar .2, so as to be able to perform its sealing function. Even more preferably, the diameter of the seal 205 Rj must be less than the width of said groove 205 Ar .2, so that only a portion of the seal 205 Rj leaves the groove 205 Ar .2 after its insertion.
- one of the faces 205 Ar .1 of the rigid core 205 Ar may have a groove 205 Ar .2 with a seal 205 Rj , the second face 205 Ar .1 being able to be covered by a layer of elastomer according to the second embodiment of the invention.
- the same function of sealing against the heat transfer fluid, on either side of the spacer 205 and in contact with the two adjacent cells, can be obtained.
- This embodiment can also be combined with the embodiment described in Figures 1 to 5.
- Figure 8 is a diagram representing a section of the rigid core of the spacer according to a fourth embodiment of the invention. This figure repeats the numbering of the previous figures for identical or similar elements, the numbering however being incremented by 100 compared to Figure 7. Reference is also made to the description of these elements in relation to the previous embodiments of the invention.
- the portion of the rigid core 305 Ar of the spacer 305 comprises two grooves 305 Ar .2 or grooves located one below the other and on each of the faces 305 Ar .1 of the core 305 Ar , therefore on each side of said core 305 Ar .
- groove will be used, and can designate, in an undifferentiated manner, a groove or a groove.
- each groove 305 Ar .2 comprises the external coating 305 R , and more precisely the seal 305 Rj .
- This seal 305 Rj is therefore found on the two faces 305 Ar .1 of the portion of the rigid core 305 Ar .
- the seal 305 Rj is an O-ring, with a diameter of between 0.8mm and 2mm. More preferably, the groove 305 Ar.2 of the rigid core 305 Ar has a height of between 60% and 80% of the height or diameter of the seal 305 Rj . Preferably, the seal 305 Rj has a width of between 1.2 and 1.8 times the diameter of the seal 305 Rj . Thus, in a particularly preferred manner, the diameter of the seal 305 Rj must be slightly greater than the height of the groove 305 Ar .2, so that said seal 305 Rj can be inserted into the groove 305 Ar .2 by crushing, without risking the movement or exit of the seal 305 Rj from the groove 305 Ar .2.
- the seal 305 Rj can then extend slightly outside the groove 305 Ar .2, so as to be able to perform its sealing function. Even more preferably, the diameter of the seal 305 Rj must be less than the width of said groove 305 Ar .2, so that only a portion of the seal 305 Rj leaves the groove 305 Ar .2 after its insertion.
- This embodiment of the invention is particularly suitable if the total width of the spacer 305 is not sufficient to accommodate two seals 305 Rj face to face. Thus, this embodiment is suitable if one wishes for example to use a thinner spacer 305 (with a width of approximately 1 mm for example).
- Figure 9 represents a view of the spacer according to a fifth embodiment of the invention. This figure repeats the numbering of the previous figures for identical or similar elements, the numbering however being incremented by 100 compared to Figure 8. Reference is also made to the description of these elements in relation to the previous embodiments of the invention.
- the spacers of the first four embodiments of the invention are generally intended to be clipped onto the cell. Alternatively, these spacers can be glued.
- the spacer 405 according to the fifth embodiment of the invention is designed to be glued to one of the large side faces 403A.3 of the cell 403A, preferably the first large side face 403A.3a of said cell 403A.
- this spacer 405 can be glued as efficiently as possible, it is preferable that it is formed of a plurality of segments, or independent elements (405D.1, 405D.2).
- the independent elements (405D.1, 405D.2) can be formed by a first element 405D.1 and a second element 405D.2. More particularly, each element (405D.1, 405D.2) has vertical (405D.1 a, 405D.2a) and longitudinal (405D.1 b, 405D.2b) segments, so as to define part of the circuit of circulation 401 B of the heat transfer fluid within the spacer 405.
- the circulation of said fluid is preferably carried out from bottom to top, between the two large side faces 403A.3 of two adjacent cells 403A.
- the first element 405D.1 has a vertical segment 405D.1 configured to be positioned against a first lateral end 403A.3aiii of the first large lateral face 403A.3a of the cell 403A.
- Two longitudinal segments 405D.1 b extend from the vertical segment 405D.1 a along the first large side face 403A.3a, the first element 405D.1 being preferably designed to be positioned in the middle of the large side face 403A .3a.
- the second element 405D.2 has a vertical segment 405D.2a configured to be positioned against a second lateral end 403A.3aiiii of the first large lateral face 403A.3a of the cell 403A.
- Three longitudinal segments 405D.2b extend from the vertical segment 405D.2a along the first large lateral face 403A.3a, the second element 405D.2 being preferably designed to frame, at least partially, the first element 405D.1 .
- Two of the longitudinal segments 405D.2b extend at the upper 403A.3ai and lower 403A.3aii ends of the first large lateral face 403A.3a of the cell 403A, the third segment longitudinal 405D.2b extending between the longitudinal segments 405D.1 b of the first element 405D.1.
- the spacers 405 according to this embodiment are simpler: they only have a main support zone 405A, they are therefore easier and faster to produce. They also make it possible to avoid the use of an elastomer while maintaining good sealing of the 405 spacer, so they are less expensive to produce.
- Figures 10 and 11 show views of the spacer in a battery pack housing, according to two variants of a sixth embodiment of the invention. These figures repeat the numbering of the previous figures for identical or similar elements, the numbering however being incremented by 100 compared to Figure 9. Reference is also made to the description of these elements in relation to the previous embodiments of the invention.
- the spacer 505 comprises the main support zone 505A configured to come to bear against the large lateral face 503A.3 of the cell 503A, and the two lateral support zones 505B configured to come to bear against the small side faces of said cell 503A (the small side faces are not visible in Figure 8).
- Several cells 503A form the battery block 503, which is itself positioned in the housing 501 A. In these figures, the two large side walls 501 A.1 of the housing 501 A are also indicated.
- the thermal regulation device 501 comprises the circulation circuit 501 B of the heat transfer fluid.
- the part of the circulation circuit 501 B of the heat transfer fluid formed in the spacer 505 has circulation sections 501 B.1 of variable widths.
- These sections 501 B.1 are advantageously formed by one or more longitudinal segments 505A.1 or vertical segments 505A.2 of the spacer 505.
- the circulation sections 501 B.1 of the circulation circuit 501 B have a decreasing width from the inlet collector 501 C towards the outlet collector 501 D. Preferably, this decrease can be gradual or continuous.
- the decreasing width of the circulation sections 501 B.1 is between -20% and -80%, and preferably between -40% and -60%.
- the housing 501 A of Figure 10 comprises the two inlet collectors 501 C and outlet 501 D, each collector (501 C, 501 D) being respectively positioned on one of the two large side walls 501 A. 1 of the housing 501 A.
- Each of the lateral support zones 505B of the spacer 505 comprises at least one upper orifice 505B.2, the orifice 505B.2 of the first lateral support zone 505B.3 allowing entry of the heat transfer fluid in the part of the circulation circuit 501 B of the spacer 505, and the upper orifice 505B.2 of the second lateral support zone 505B.4 allowing the exit of the heat transfer fluid from the part of the circulation circuit 501 B positioned on the spacer 505.
- the spacer 505 has vertical segments 505A.2 which will delimit the circulation sections 501 B.1, said segments 505A.2 getting closer and closer as they are positioned near the 501 D output collector.
- the positioning of the collectors (501 C, 501 D) is carried out on a single large side wall 501 A.1 of said housing 501 A.
- One of the zones of lateral supports 505B of the spacer 505 also has at least one upper orifice 505B.2 and one lower orifice 505B.1, each of the orifices (505B.1, 505B.2) being adapted to allow the passage of the fluid heat carrier.
- the lower orifice 505B.1 allows the entry of the fluid into the part of the circulation circuit 501 B located on the spacer 505, and the upper orifice 505B.2 allows the exit of said fluid from the part of the circulation circuit. circulation 501 B of spacer 505.
- the circulation sections 501 B.1 also decrease in width as we approach the outlet collector 501 D. This is due to the presence, on this spacer 505 , median longitudinal segments 505A.1 c which extend in the perforated part of the circulation section 501 B.1 and between the upper longitudinal segments 505A.1 a and lower 505A.1 b.
- the circulation sections 501 B.1 are arranged so as to form part of the forced circulation circuit 501 B of the heat transfer fluid between the adjacent cells 503A.
- the spacer 505 presents a different operation depending on whether or not the pump of the thermal regulation device 501 is activated.
- Figures 12, 13 and 14 show, respectively, a sectional view of a thermal regulation device, a perspective view of a spacer and of a sectional view of said device with the collectors positioned on the same side of the housing, according to a seventh embodiment of the invention.
- These figures repeat the numbering of the previous figures for identical or similar elements, the numbering however being incremented by 100 compared to the sixth embodiment of the invention. Reference is also made to the description of these elements in relation to the previous embodiments of the invention.
- the battery pack 603 has two or more rows of cells (603A, 603A') joined together.
- the battery pack 603 is composed of two rows of cells (603A, 603A’) placed side by side.
- the segments (605A.1, 605A.2) of the spacer 605 are shaped so as to create one or more forced circulation circuits 601 B each having one or more passes, as in the case of a spacer for a single cell described previously.
- each circuit 601 B (and each of its passes) extends - or straddles - the two large lateral faces (603A.3, 603A'.3 ) cells (603A, 603A') arranged side by side.
- the spacer 605 forms a fluid seal all along the circuit 601 B as with a spacer for a single cell described previously.
- the spacer 605 comprises a median rib 605A.3 which extends in the height of the cells (603A, 603A') and which is installed in use between the lateral ends of the large side faces (603A.3, 603A'.3).
- This median rib 605A.3 thus fills the space between the two cells (603A, 603A’) and forms a seal between said cells (603A, 603A’).
- Openings 605A.3a are provided in the central rib 605A.3 so as to allow the circulation of the fluid between the large side faces (603A.3, 603A’.3).
- the median rib 605A.3 also allows distancing of the cells (603A, 603A') arranged side by side and plays a mechanical role against the swelling of said cells (603A, 603A') induced by their rise in temperature. It contributes to further maintaining the cells (603A, 603A') in compression under the effect of this swelling, which ensures maximum capacity of said cells (603A, 603A').
- the seal between the cells (603A, 603A') is particularly advantageous when the fluid inlet/outlet collectors (601 C, 601 D) are arranged laterally and on one side of the battery pack 603, as illustrated in Figure 12.
- the lower inlet orifice 605B.1 and the upper outlet orifice 605B.2 ( Figure 13) of the circuit 601 B are then arranged in the spacer 605, at the level of a rib, or a lateral support zone, located at the edge of the cell.
- the segments (605A.1, 605A.2) can be arranged so as to form a first circuit which winds along the large side face 603A.3 of the first cell 603A and a second circuit which winds along the large side face 603A'.3 of the second cell 603A'. Communication between the two circuits can be carried out at the upper wall 601 A.3 (more particularly at the busbar area) or at the lower wall 601 A.4 of the housing 601 A.
- This embodiment has 'advantage of not requiring sealing between the cells (603A, 603A'), but is not optimal in terms of temperature homogeneity due to the fact that the fluid arrives hotter on the second cell 603A' than on the first cell 603A.
- the fluid inlet/outlet collectors (601 C, 601 D) are arranged laterally and on one side of the battery block 603. To ensure the supply of one or more cells 603A located at the ends of the battery block 603, the input collector 601 C and/or the output collector 601 D can be extended and bent so as to open directly into the circuit 601 B formed at at least one of said cells d 'end.
- one or more features set forth only in one embodiment may be combined with one or more other features set forth only in another embodiment.
- one or more characteristics presented only in one embodiment can be generalized to other embodiments, even if this or these characteristics are described only in combination with other characteristics.
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Abstract
Description
Description Description
Titre : ESPACEUR POUR CELLULES DE BATTERIE, CONFIGURE POUR FORMER UNE PARTIE DU CIRCUIT DE CIRCULATION ETANCHE AU FLUIDE CALOPORTEUR. Title: SPACER FOR BATTERY CELLS, CONFIGURED TO FORM A PART OF THE CIRCULATION CIRCUIT TIGHT TO THE HEAT TRANSFER FLUID.
Domaine technique. Technical area.
[1] La présente invention a pour objet un espaceur inter-batterie séparant deux cellules de batterie adjacentes d’un bloc batterie. L’invention a encore pour objet un dispositif de régulation thermique d’un bloc batterie pour un véhicule automobile. [1] The present invention relates to an inter-battery spacer separating two adjacent battery cells from a battery pack. The invention also relates to a device for thermal regulation of a battery pack for a motor vehicle.
[2] L'invention se rapporte notamment au domaine technique de la régulation thermique des batteries, et plus particulièrement des cellules composant lesdites batteries. L’invention s’applique préférentiellement, mais non exclusivement au domaine automobile, et plus particulièrement au domaine des véhicules à motorisation électrique et/ou hybride. [2] The invention relates in particular to the technical field of thermal regulation of batteries, and more particularly of the cells making up said batteries. The invention applies preferentially, but not exclusively, to the automotive field, and more particularly to the field of vehicles with electric and/or hybrid engines.
État de la technique. State of the art.
[3] Un véhicule automobile, et plus particulièrement un véhicule électrique et/ou hybride, nécessite un ou plusieurs blocs batterie pour produire l’énergie nécessaire à son fonctionnement. Chaque bloc batterie produisant de la chaleur, il est connu d’utiliser un dispositif de régulation thermique pour chacun desdits blocs afin de notamment contrôler leur refroidissement. Un tel dispositif permet, plus généralement, de modifier la température d’un bloc batterie, par exemple lors d’un démarrage du véhicule par temps froid en augmentant sa température, ou que ce soit en cours de roulage ou lors d’une opération de recharge, en diminuant ladite température. Ce contrôle de la température est notamment exercé grâce à la présence d’un fluide caloporteur qui est acheminé à une enceinte étanche entourant le bloc batterie via un circuit de circulation. [3] A motor vehicle, and more particularly an electric and/or hybrid vehicle, requires one or more battery packs to produce the energy necessary for its operation. Each battery block producing heat, it is known to use a thermal regulation device for each of said blocks in order to control their cooling in particular. Such a device makes it possible, more generally, to modify the temperature of a battery pack, for example when starting the vehicle in cold weather by increasing its temperature, or whether while driving or during a recovery operation. recharge, by reducing said temperature. This temperature control is exercised in particular thanks to the presence of a heat transfer fluid which is routed to a sealed enclosure surrounding the battery pack via a circulation circuit.
[4] Plus spécifiquement, chaque bloc batterie est constitué par au moins deux cellules qui sont maintenues ensemble dans l’enceinte étanche. Ces cellules tendent à s’échauffer au cours de leur utilisation. Or, lorsque les cellules surchauffent, elles peuvent être amenées à gonfler, risquant ainsi de s’endommager et d’endommager les cellules adjacentes. C’est pourquoi la présence d’un espaceur, positionné entre deux cellules adjacentes, est nécessaire pour les maintenir à distance et limiter les contacts entre elles. [4] More specifically, each battery pack is made up of at least two cells which are held together in the sealed enclosure. These cells tend to heat up during use. However, when cells overheat, they can swell, thus risking become damaged and damage adjacent cells. This is why the presence of a spacer, positioned between two adjacent cells, is necessary to keep them apart and limit contact between them.
[5] Un tel espaceur est décrit dans le document de brevet publié CN 105261720 A1 . Dans ce document, l’espaceur est positionné parallèlement à la paroi inférieure du boîtier de batterie, et présente des orifices dans lesquels des cellules de batterie peuvent être insérées. La distance moyenne prévue entre l’espaceur et la paroi inférieure est choisie de manière à permettre un maintien et un support efficace desdites cellules. Cependant, un tel espaceur ne permet pas la compression de chaque cellule, et ne permet donc pas d’empêcher leur gonflement en cas de surchauffe. [5] Such a spacer is described in the published patent document CN 105261720 A1. In it, the spacer is positioned parallel to the bottom wall of the battery box, and has holes into which battery cells can be inserted. The average distance provided between the spacer and the lower wall is chosen so as to allow effective maintenance and support of said cells. However, such a spacer does not allow the compression of each cell, and therefore does not prevent their swelling in the event of overheating.
[6] Dans le document de brevet publié EP 2 608 309 A1 , l’espaceur divulgué est positionné entre deux cellules du bloc batterie. Cet espaceur forme une plaque en matériau thermoplastique dans laquelle est intégré un circuit de refroidissement des cellules. Ce circuit se présente sous la forme d’un canal qui serpente depuis une extrémité inférieure vers une extrémité supérieure de l’espaceur, et dans lequel circule un liquide de refroidissement. Mais le liquide de refroidissement entre peu en contact avec l’une ou l’autre des cellules, et ne permet pas un refroidissement efficace desdites cellules. [6] In published patent document EP 2 608 309 A1, the disclosed spacer is positioned between two cells of the battery pack. This spacer forms a plate of thermoplastic material in which a cell cooling circuit is integrated. This circuit is in the form of a channel which winds from a lower end to an upper end of the spacer, and in which a cooling liquid circulates. But the cooling liquid comes into little contact with any of the cells, and does not allow effective cooling of said cells.
[7] Enfin, l’espaceur décrit dans le document de brevet publié US 2012/0064379 A1 se présente sous la forme d’une plaque en résine synthétique avec des crêtes s’étendant longitudinalement le long de ladite plaque. Ainsi, les crêtes de l’espaceur sont au contact d’une première cellule, la partie restante de la plaque étant au contact de la deuxième cellule. Cet espaceur présente, en outre, des orifices qui créent une turbulence au niveau du fluide caloporteur de manière à améliorer le refroidissement des cellules. Mais l’épaisseur et la forme de cet espaceur ne permettent pas une compression efficace des cellules. [7] Finally, the spacer described in the published patent document US 2012/0064379 A1 is in the form of a synthetic resin plate with ridges extending longitudinally along said plate. Thus, the crests of the spacer are in contact with a first cell, the remaining part of the plate being in contact with the second cell. This spacer also has orifices which create turbulence in the heat transfer fluid so as to improve the cooling of the cells. But the thickness and shape of this spacer do not allow effective compression of the cells.
[8] L’invention a pour objectif de pallier au moins un des inconvénients de l’état de la technique susmentionné. Plus particulièrement, l’invention a pour objectif d’améliorer l’étanchéité de l’espaceur au fluide caloporteur, afin d’améliorer le refroidissement des cellules. [9] L’invention a également pour objectif de limiter davantage le gonflement des cellules adjacentes à l’espaceur en cas de surchauffe. [8] The invention aims to overcome at least one of the disadvantages of the aforementioned state of the art. More particularly, the invention aims to improve the tightness of the spacer to the heat transfer fluid, in order to improve the cooling of the cells. [9] The invention also aims to further limit the swelling of the cells adjacent to the spacer in the event of overheating.
Présentation de l’invention. Presentation of the invention.
[10] La solution proposée par l’invention est un espaceur inter-batterie destiné à espacer une première et une deuxième cellules de batterie adjacentes dans un boîtier de cellules de batterie d’un véhicule, les première et deuxième cellules de batterie, de préférence sensiblement identiques, étant configurées pour se présenter chacune sous la forme d’un parallélépipède rectangle disposant de deux grandes faces latérales, la première et la deuxième cellules de batterie étant configurées pour être alignées et adjacentes respectivement au niveau d’une de leurs grandes faces latérales, l’espaceur est configuré pour venir se positionner au contact de la première cellule de batterie, ledit espaceur comprenant au moins un segment longitudinal s’étendant le long de la grande face latérale adjacente à la deuxième cellule de batterie de sorte que ledit segment soit configuré pour venir en contact avec la deuxième cellule de batterie adjacente, et l’espaceur est constitué d’une âme rigide et d’un revêtement externe déformable recouvrant au moins une portion de ladite âme de manière à assurer l’étanchéité à un fluide caloporteur de ladite portion lorsque cette portion est en appui contre l’une et/ou l’autre de la première ou de la deuxième cellule de batterie. [10] The solution proposed by the invention is an inter-battery spacer intended to space a first and a second adjacent battery cells in a battery cell box of a vehicle, the first and second battery cells, preferably substantially identical, each being configured to be in the form of a rectangular parallelepiped having two large side faces, the first and second battery cells being configured to be aligned and adjacent respectively at one of their large side faces , the spacer is configured to come into contact with the first battery cell, said spacer comprising at least one longitudinal segment extending along the large lateral face adjacent to the second battery cell so that said segment is configured to come into contact with the second adjacent battery cell, and the spacer consists of a rigid core and a deformable external coating covering at least a portion of said core so as to ensure sealing against a heat transfer fluid of said portion when this portion bears against one and/or the other of the first or the second battery cell.
[11] De manière générale, un espaceur à vocation à espacer deux cellules adjacentes de façon à ce que ces cellules n’entrent pas en contact les unes des autres. Les espaceurs ont également vocation à compresser les cellules afin de limiter leur gonflement, et ainsi d’assurer que ces cellules gardent une capacité de fonctionnement maximale. La compression des cellules est également améliorée par l’utilisation d’un espaceur comprenant une âme rigide. [11] Generally speaking, a spacer is intended to space two adjacent cells so that these cells do not come into contact with each other. The spacers are also intended to compress the cells in order to limit their swelling, and thus ensure that these cells maintain maximum operating capacity. Cell compression is also improved by the use of a spacer comprising a rigid core.
[12] Plus précisément, un contact étroit entre l’espaceur et les cellules adjacentes permet d’assurer l’étanchéité dudit espaceur au fluide caloporteur, et donc permet d’assurer un refroidissement optimal des grandes faces latérales des cellules de batterie. Cette étanchéité est également renforcée par la présence du revêtement externe déformable, qui élimine ou réduit fortement tout risque de fuite du fluide caloporteur au niveau de l’espaceur. [13] D’autres caractéristiques avantageuses de l’appareil objet de l’invention sont listées ci-dessous. Chacune de ces caractéristiques peut être considérée seule ou en combinaison avec les caractéristiques remarquables définies ci-dessus. Chacune de ces caractéristiques contribue, le cas échéant, à la résolution de problèmes techniques spécifiques définis plus avant dans la description et auxquels ne participent pas nécessairement les caractéristiques remarquables définies ci-dessus. Ces dernières peuvent faire l’objet, le cas échéant, d’une ou plusieurs demandes de brevet divisionnaires. [12] More precisely, close contact between the spacer and the adjacent cells ensures the sealing of said spacer to the heat transfer fluid, and therefore ensures optimal cooling of the large side faces of the battery cells. This seal is also reinforced by the presence of the deformable external coating, which eliminates or greatly reduces any risk of heat transfer fluid leaking at the spacer. [13] Other advantageous characteristics of the device which is the subject of the invention are listed below. Each of these characteristics can be considered alone or in combination with the notable characteristics defined above. Each of these characteristics contributes, where appropriate, to the resolution of specific technical problems defined further in the description and to which the remarkable characteristics defined above do not necessarily contribute. The latter may be the subject, where appropriate, of one or more divisional patent applications.
[14] Selon un mode avantageux de l’invention, l’espaceur est configuré pour former au moins en partie un circuit de circulation du fluide caloporteur. [14] According to an advantageous embodiment of the invention, the spacer is configured to form at least partly a circulation circuit for the heat transfer fluid.
[15] Selon un mode avantageux de l’invention, l’espaceur (3) est configuré pour être en contact avec des grandes faces latérales adjacentes desdites cellules, et comprend une zone d’écoulement aménagée pour être située en vis-à-vis des grandes faces latérales adjacentes des cellules et pour s’étendre sur la majeure partie desdites grandes faces, une ou plusieurs nervures s’étendant dans la zone d’écoulement, la ou les nervures étant agencées de façon à former au moins un circuit de circulation forcée du fluide caloporteur entre lesdites cellules (10), de préférence de manière à ce que le fluide soit au contact des deux grandes faces latérales adjacentes desdites cellules, le circuit de circulation forcée comprend une entrée et une sortie. [15] According to an advantageous embodiment of the invention, the spacer (3) is configured to be in contact with large adjacent side faces of said cells, and comprises a flow zone arranged to be located opposite large adjacent lateral faces of the cells and to extend over the majority of said large faces, one or more ribs extending in the flow zone, the rib(s) being arranged so as to form at least one circulation circuit forced heat transfer fluid between said cells (10), preferably so that the fluid is in contact with the two large adjacent side faces of said cells, the forced circulation circuit comprises an inlet and an outlet.
[16] La formation d’une partie du circuit de circulation dans l’espaceur permet une diminution de l’encombrement et un refroidissement des cellules plus efficace. Cela permet en outre de faciliter la conception du dispositif de régulation thermique, en diminuant le nombre de pièces nécessaire à sa fabrication. [16] The formation of part of the circulation circuit in the spacer allows a reduction in bulk and more efficient cooling of the cells. This also makes it possible to facilitate the design of the thermal regulation device, by reducing the number of parts necessary for its manufacture.
[17] Avantageusement, l’âme rigide présente un Module de Young d’au moins 3 GPa et une limite d’élasticité d’au moins 50 MPa selon la norme ISO 6721 -11 . [17] Advantageously, the rigid core has a Young's Modulus of at least 3 GPa and an elastic limit of at least 50 MPa according to standard ISO 6721 -11.
[18] Plus spécifiquement, la norme préférée pour déterminer la limite d’élasticité de l’âme rigide est l’ISO 6721 -11 :2019, qui détermine les conditions de mesure de la température de transition vitreuse (Tg) du plastique utilisé. La valeur minimale du module de Young assure une rigidité suffisante de l’âme pour éviter le déplacement conjoint de l’espaceur lorsque la cellule sur laquelle ledit espaceur est monté gonfle. La rigidité permet donc à la fois de limiter le gonflement des cellules et permet aux cellules de garder une efficacité de fonctionnement maximale. [18] More specifically, the preferred standard for determining the yield strength of the rigid core is ISO 6721 -11:2019, which determines the conditions for measuring the glass transition temperature (Tg) of the plastic used. The minimum value of Young's modulus ensures sufficient rigidity of the core to avoid joint displacement of the spacer when the cell on which said spacer is mounted inflates. Rigidity therefore makes it possible to both limit the swelling of the cells and allows the cells to maintain maximum operating efficiency.
[19] Selon un mode avantageux de l’invention, l’âme rigide est en polymère, avantageusement en polyamide. [19] According to an advantageous embodiment of the invention, the rigid core is made of polymer, advantageously of polyamide.
[20] La réalisation de l’âme rigide en polymère permet de limiter la transmission de la chaleur d’une cellule à une autre adjacente. Certains des polymères sélectionnés sont également plus efficaces pour avoir une rigidité optimale de l’espaceur. [20] The production of the rigid polymer core makes it possible to limit the transmission of heat from one cell to another adjacent cell. Some of the selected polymers are also more effective in having optimal spacer rigidity.
[21] Selon un mode avantageux de l’invention, le revêtement externe consiste en un élastomère disposé sur au moins une face de l’âme rigide, avantageusement en fluoroélastomère. [21] According to an advantageous embodiment of the invention, the external coating consists of an elastomer placed on at least one face of the rigid core, advantageously a fluoroelastomer.
[22] Par élastomère, on entend des polymères naturels ou synthétiques, présentant l’élasticité du caoutchouc. L’utilisation d’un élastomère pour le revêtement externe permet audit revêtement de garder des propriétés élastiques, c’est-à-dire que le matériau puisse supporter des déformations. Lors de la mise en appui de l’âme rigide de l’espaceur sur la cellule, le matériau se déformera et permettra à la fois l’étanchéité de l’espaceur au fluide caloporteur, et permettra la bonne tenue de l’espaceur sur la cellule. L’élastomère est préférentiellement un fluoroélastomère à base de fluorocarbure (encore appelé caoutchouc fluoré, dont l’abréviation est « FKM >>). [22] By elastomer we mean natural or synthetic polymers, exhibiting the elasticity of rubber. The use of an elastomer for the external coating allows said coating to maintain elastic properties, that is to say, the material can withstand deformation. When the rigid core of the spacer is supported on the cell, the material will deform and allow both the sealing of the spacer to the heat transfer fluid, and will allow the spacer to hold properly on the cell. cell. The elastomer is preferably a fluoroelastomer based on fluorocarbon (also called fluorinated rubber, the abbreviation of which is “FKM”).
[23] Avantageusement, l’espaceur présente une largeur comprise entre 1 mm et 3mm. [23] Advantageously, the spacer has a width of between 1 mm and 3 mm.
[24] La largeur minimale de l’espaceur doit être telle que celui-ci ait une épaisseur suffisante pour qu’il soit rigide et puisse exercer sa fonction de compression des cellules. La largeur minimale doit également être suffisante pour que les cellules n’entrent pas en contact les unes avec les autres. La largeur maximale permet de limiter la taille du boîtier dans lequel se trouve le bloc batterie, donc d’éviter un encombrement important dudit boîtier. A défaut, le nombre de cellules disponibles dans un même boîtier sera diminué, et la puissance du bloc batterie sera moins importante. [25] Selon un mode avantageux de l’invention, le revêtement externe consiste en une couche d’élastomère. [24] The minimum width of the spacer must be such that it has sufficient thickness so that it is rigid and can perform its function of compressing the cells. The minimum width must also be sufficient so that the cells do not come into contact with each other. The maximum width makes it possible to limit the size of the case in which the battery pack is located, therefore avoiding a significant bulkiness of said case. Otherwise, the number of cells available in the same case will be reduced, and the power of the battery pack will be less important. [25] According to an advantageous embodiment of the invention, the external coating consists of a layer of elastomer.
[26] La présence d’une couche d’élastomère autour de l’âme rigide permet l’étanchéité de l’espaceur et un passage efficace du fluide dans l’espaceur. [26] The presence of a layer of elastomer around the rigid core allows the sealing of the spacer and efficient passage of the fluid in the spacer.
[27] Avantageusement, revêtement externe est appliqué par collage sur l’âme rigide ou par coextrusion avec l’âme rigide. [27] Advantageously, the external coating is applied by bonding to the rigid core or by coextrusion with the rigid core.
[28] Les méthodes de collage ou de coextrusion du revêtement externe sur l’âme rigide sont des méthodes connues de l’homme du métier et faciles à mettre en oeuvre. [28] The methods of bonding or coextrusion of the external coating on the rigid core are methods known to those skilled in the art and easy to implement.
[29] Selon un mode avantageux de l’invention, le revêtement externe consiste, sur au moins une face de l’âme rigide, en un joint dit d’étanchéité, la portion de l’âme comportant alors une rainure ou une gorge destinée à accueillir ce joint d’étanchéité. [29] According to an advantageous embodiment of the invention, the external coating consists, on at least one face of the rigid core, of a so-called seal, the portion of the core then comprising a groove or a groove intended to accommodate this seal.
[30] L’utilisation d’un joint permet également l’étanchéité de l’espaceur au fluide caloporteur. Chaque rainure ou gorge accueille un joint, l’écrasement dudit joint au sein de la rainure sera réalisé lors de son installation. L’utilisation d’un tel joint à la place de la couche d’élastomère permet une déformation progressive dudit joint lors de son installation, suivant notamment l’effort de serrage exercé, ce qui est particulièrement avantageux pour la durée de vie dudit joint. Les joints d’étanchéité sont de plus connus de l’homme du métier, faciles à utiliser, à produire et à installer dans l’espaceur. [30] The use of a gasket also allows the spacer to be sealed against the heat transfer fluid. Each groove or groove accommodates a seal, the crushing of said seal within the groove will be carried out during its installation. The use of such a seal in place of the elastomer layer allows progressive deformation of said seal during its installation, depending in particular on the clamping force exerted, which is particularly advantageous for the lifespan of said seal. Seals are increasingly known to those skilled in the art, easy to use, produce and install in the spacer.
[31 ] Avantageusement, le joint d’étanchéité consiste en un joint torique présentant un diamètre compris entre 0,8mm et 2mm. [31] Advantageously, the seal consists of an O-ring having a diameter of between 0.8mm and 2mm.
[32] Avantageusement, le diamètre du joint d’étanchéité doit être adapté à la taille de la gorge ou de la rainure réalisée dans l’âme rigide et/ou la taille de la rainure ou gorge doit être adaptée à la taille du joint. [32] Advantageously, the diameter of the seal must be adapted to the size of the groove or groove made in the rigid core and/or the size of the groove or groove must be adapted to the size of the seal.
[33] Selon un mode avantageux de l’invention, la rainure ou la gorge présente une hauteur comprise entre 60% et 80% de la hauteur ou du diamètre du joint d’étanchéité, et une largeur comprise entre 1 ,2 et 1 ,8 fois la largeur ou le diamètre du joint d’étanchéité. [34] Préférentiellement, le diamètre du joint doit être légèrement supérieur à la hauteur de la rainure, de manière à ce que ledit joint puisse être inséré dans la rainure par écrasement, sans risquer le déplacement ou la libération du joint de la rainure. L’écrasement du joint permettra également son extension en dehors de la rainure, de façon à ce qu’il puisse exercer sa fonction d’étanchéité. Plus préférentiellement, le diamètre du joint doit être inférieur à la largeur de ladite rainure, de façon à ce que seule une portion du joint ne sorte de la rainure après son insertion. [33] According to an advantageous embodiment of the invention, the groove or groove has a height of between 60% and 80% of the height or diameter of the seal, and a width of between 1.2 and 1. 8 times the width or diameter of the seal. [34] Preferably, the diameter of the joint must be slightly greater than the height of the groove, so that said joint can be inserted into the groove by crushing, without risking displacement or release of the joint from the groove. Crushing the seal will also allow it to extend outside the groove, so that it can perform its sealing function. More preferably, the diameter of the seal must be less than the width of said groove, so that only a portion of the seal comes out of the groove after its insertion.
[35] Selon un mode avantageux de l’invention, la portion de l’âme présente deux rainures ou gorges situées en vis-à-vis de chaque côté de l’âme, ou la portion de l’âme présente deux rainures ou gorges situées en décalé l’une par rapport à l’autre, de chaque côté de l’âme. [35] According to an advantageous embodiment of the invention, the portion of the core has two grooves or grooves located opposite each side of the core, or the portion of the core has two grooves or grooves located offset from each other, on each side of the core.
[36] Les deux joints, positionnés face à face et de chaque côté de l’âme rigide de l’espaceur, permettent l’étanchéité au fluide caloporteur de part et d’autre de l’espaceur, au niveau des deux cellules entourant ledit espaceur. De plus, l’alignement face à face des deux joints facilite la mise en oeuvre, la conception et la production de l’espaceur. [36] The two seals, positioned face to face and on each side of the rigid core of the spacer, allow sealing to the heat transfer fluid on either side of the spacer, at the level of the two cells surrounding said spacer. In addition, the face-to-face alignment of the two joints facilitates the implementation, design and production of the spacer.
[37] La réalisation des deux rainures dans l’âme rigide l’une en en décalé par rapport à l’autre permet une diminution de la taille de l’espaceur, donc de son encombrement. De plus, cet espaceur pourra plus facilement être utilisé dans des blocs batterie dont la conception nécessite un encombrement moins important. [37] Producing the two grooves in the rigid core, one offset from the other, allows a reduction in the size of the spacer, and therefore its bulk. In addition, this spacer can more easily be used in battery packs whose design requires a smaller footprint.
[38] Avantageusement, l’espaceur comprend une pluralité de segments longitudinaux occupant au plus 10%, avantageusement au plus 5%, de la surface de la grande face latérale de la première cellule de batterie adjacente à la deuxième cellule de batterie. [38] Advantageously, the spacer comprises a plurality of longitudinal segments occupying at most 10%, advantageously at most 5%, of the surface of the large lateral face of the first battery cell adjacent to the second battery cell.
[39] La présence de plusieurs segments longitudinaux permet d’améliorer l’efficacité de l’âme rigide en limitant le gonflement de la cellule. Cela permet en outre la formation d’un circuit de circulation du fluide caloporteur efficace pour le refroidissement des cellules adjacentes. [40] Avantageusement, les segments longitudinaux forment une zone d’appui principale contre les grandes faces latérales des première et deuxième cellules. Préférentiellement, la zone d’appui principale de l’espaceur est prolongée, de chaque côté, par une zone d’appui latérale configurée pour être positionnée contre l’une des petites faces latérales de la première cellule. Ces zones d’appui latérales permettent le maintien de l’espaceur sur la première cellule. Chacune des zones d’appui latérales peut également être terminée par une zone d’appui arrière, configurée pour s’insérer dans une encoche prévue à cet effet à la jonction d’une deuxième grande face latérale et de la petite face latérale correspondante de la première cellule, la deuxième grande face latérale étant opposée à une première grande face latérale au contact de la zone d’appui principale de l’espaceur. [39] The presence of several longitudinal segments makes it possible to improve the efficiency of the rigid core by limiting the swelling of the cell. This also allows the formation of an effective heat transfer fluid circulation circuit for cooling adjacent cells. [40] Advantageously, the longitudinal segments form a main support zone against the large lateral faces of the first and second cells. Preferably, the main support zone of the spacer is extended, on each side, by a lateral support zone configured to be positioned against one of the small side faces of the first cell. These lateral support zones allow the spacer to be maintained on the first cell. Each of the lateral support zones can also be terminated by a rear support zone, configured to fit into a notch provided for this purpose at the junction of a second large side face and the corresponding small side face of the first cell, the second large side face being opposite a first large side face in contact with the main support zone of the spacer.
[41] Préférentiellement, au moins l’âme rigide de l’espaceur, et éventuellement le revêtement externe, présente(nt) une conductivité thermique d’au plus 0,4 W.rrr 1.K-1, de préférence une conductivité thermique d’au plus 0,2 W.nr1.K-1. Une conductivité thermique faible est utile pour que l’âme de l’espaceur soit un isolant thermique, et qu’il ne transmette pas la chaleur d’une cellule à une autre. [41] Preferably, at least the rigid core of the spacer, and possibly the external coating, has(have) a thermal conductivity of at most 0.4 W.rrr 1.K -1 , preferably a thermal conductivity of at most 0.2 W.nr 1 .K -1 . Low thermal conductivity is useful so that the spacer core is a thermal insulator, and does not transmit heat from one cell to another.
[42] Plus préférentiellement encore, l’âme rigide comprend un matériau de la famille des silicates. De préférence, le matériau est en silicate de calcium renforcé par des fibres. Les fibres sont par exemple des fibres naturelles telles que des fibres animales, minérales ou végétales, ou des fibres synthétiques. Ce type de matériau est particulièrement préféré car il permet d’avoir une isolation thermique optimale combinée avec une excellente rigidité, due notamment aux fibres. [42] Even more preferably, the rigid core comprises a material from the silicate family. Preferably, the material is fiber-reinforced calcium silicate. The fibers are for example natural fibers such as animal, mineral or plant fibers, or synthetic fibers. This type of material is particularly preferred because it provides optimal thermal insulation combined with excellent rigidity, due in particular to the fibers.
[43] Selon un mode avantageux de l’invention, l’espaceur est configuré pour être clipsé sur la première cellule de batterie ou collé sur au moins une cellule de batterie. [43] According to an advantageous embodiment of the invention, the spacer is configured to be clipped onto the first battery cell or stuck onto at least one battery cell.
[44] Les méthodes de collage ou de clipsage de l’espaceur sur la cellule sont des méthodes connues de l’homme du métier, faciles à mettre en oeuvre et à utiliser. [44] The methods of gluing or clipping the spacer onto the cell are methods known to those skilled in the art, easy to implement and use.
[45] Selon un mode avantageux de l’invention, lorsque l’espaceur est collé, l’espaceur est formé d’une pluralité de segments ou d’éléments indépendants. [46] La réalisation de l’espaceur en différents éléments indépendants facilite sa conception et sa fabrication. Son montage et son collage sur l’une des grandes faces de la cellule est aussi facilité. [45] According to an advantageous embodiment of the invention, when the spacer is glued, the spacer is formed of a plurality of segments or independent elements. [46] Producing the spacer in different independent elements facilitates its design and manufacturing. Its assembly and gluing on one of the large faces of the cell is also made easier.
[47] Alternativement, l’âme rigide de l’espaceur peut comprendre, sur l’une de ces faces, le revêtement externe sous la forme d’une couche d’élastomère, et, sur l’autre face, le revêtement externe sous la forme d’un joint d’étanchéité. [47] Alternatively, the rigid core of the spacer can comprise, on one of these faces, the external coating in the form of an elastomer layer, and, on the other face, the external coating under the shape of a seal.
[48] L’invention se rapporte également à un dispositif de régulation thermique d’un bloc batterie d’un boîtier de véhicule, ledit dispositif comprenant : le boîtier formant une enceinte étanche à un fluide caloporteur et comprenant un circuit de circulation du fluide caloporteur, lequel boîtier est apte à loger le bloc batterie, lequel bloc comporte au moins deux cellules de batterie, un espaceur permettant d’espacer les deux cellules de batterie adjacentes, l’espaceur est conforme à l’invention de manière à former, avec ses portions étanches au fluide caloporteur, au moins une partie du circuit de circulation du fluide caloporteur. [48] The invention also relates to a device for thermal regulation of a battery pack of a vehicle housing, said device comprising: the housing forming an enclosure sealed against a heat transfer fluid and comprising a circulation circuit for the heat transfer fluid , which housing is capable of housing the battery pack, which block comprises at least two battery cells, a spacer making it possible to space the two adjacent battery cells, the spacer is in accordance with the invention so as to form, with its portions sealed to the heat transfer fluid, at least part of the heat transfer fluid circulation circuit.
[49] Le dispositif de régulation thermique selon l’invention permet de réguler efficacement la température d’un bloc batterie, que ce soit pour des températures trop élevées ou trop faibles. La présence d’un boîtier étanche permet de garder le fluide caloporteur au sein du dispositif et de refroidir efficacement les cellules composant le bloc batterie. L’espaceur permet à la fois de garder une distance constante entre deux cellules adjacentes, de limiter le gonflement desdites cellules et de former une partie du circuit de circulation, de manière à refroidir efficacement les grandes faces latérales desdites cellules adjacentes audit espaceur. [49] The thermal regulation device according to the invention makes it possible to effectively regulate the temperature of a battery pack, whether for temperatures that are too high or too low. The presence of a waterproof casing keeps the heat transfer fluid within the device and effectively cools the cells making up the battery pack. The spacer makes it possible to keep a constant distance between two adjacent cells, to limit the swelling of said cells and to form part of the circulation circuit, so as to effectively cool the large lateral faces of said cells adjacent to said spacer.
[50] Selon un mode avantageux de l’invention, le bloc batterie comprend N cellules de batterie adjacentes, dont deux cellules d’extrémité disposées chacune au niveau d’une paroi d’extrémité du boîtier, N étant un nombre entier supérieur à 3, et comprenant au moins N-1 espaceurs, de préférence N+1 espaceurs. [50] According to an advantageous embodiment of the invention, the battery block comprises N adjacent battery cells, including two end cells each arranged at an end wall of the housing, N being an integer greater than 3 , and comprising at least N-1 spacers, preferably N+1 spacers.
[51] Selon un mode avantageux de l’invention, un espaceur est installé entre chaque cellule adjacente à une autre cellule, un espaceur est installé entre chaque paroi d’extrémité du boîtier et la cellule d’extrémité dont une grande face latérale est adjacente à ladite paroi, les espaceurs sont en contact avec les grandes faces latérales adjacentes desdites cellules de batterie de sorte que toutes les grandes faces latérales des cellules sont refroidies par le circuit de circulation du fluide caloporteur. [51] According to an advantageous embodiment of the invention, a spacer is installed between each cell adjacent to another cell, a spacer is installed between each end wall of the housing and the end cell of which a large side face is adjacent to said wall, the spacers are in contact with the large adjacent side faces of said battery cells so that all the large side faces of the cells are cooled by the circulation circuit of the heat transfer fluid.
[52] La présence de deux espaceurs supplémentaires entre chaque paroi d’extrémité et la grande face latérale de la cellule d’extrémité adjacente permet le refroidissement des deux grandes faces latérales des deux cellules d’extrémité. Un tel circuit de circulation permet le refroidissement efficace de l’ensemble des cellules du bloc batterie. [52] The presence of two additional spacers between each end wall and the large side face of the adjacent end cell allows the cooling of the two large side faces of the two end cells. Such a circulation circuit allows the efficient cooling of all the cells of the battery pack.
[53] Selon un mode avantageux de l’invention, le circuit de circulation du fluide caloporteur comprend des sections de circulation du fluide de largeur variable, de préférence ces sections de circulation de largeur variable étant formées par un ou des segments longitudinaux de l’espaceur. [53] According to an advantageous embodiment of the invention, the heat transfer fluid circulation circuit comprises fluid circulation sections of variable width, preferably these circulation sections of variable width being formed by one or more longitudinal segments of the spacer.
[54] La présence de sections de circulation du fluide de largeur variable permet de modifier la vitesse de circulation du fluide dans le circuit, donc d’améliorer le passage du fluide caloporteur et le refroidissement des grandes faces latérales au contact de l’espaceur. [54] The presence of fluid circulation sections of variable width makes it possible to modify the speed of circulation of the fluid in the circuit, therefore to improve the passage of the heat transfer fluid and the cooling of the large lateral faces in contact with the spacer.
[55] Selon un mode avantageux de l’invention, le circuit de circulation du fluide caloporteur comprend des sections de circulation du fluide de largeur décroissante, de préférence graduelle ou continue, depuis un collecteur d’entrée vers un collecteur de sortie. [55] According to an advantageous embodiment of the invention, the heat transfer fluid circulation circuit comprises fluid circulation sections of decreasing width, preferably gradual or continuous, from an inlet collector to an outlet collector.
[56] Avantageusement, la largeur décroissante des sections de circulation peut être graduelle ou continue entre le collecteur d’entrée et le collecteur de sortie. [56] Advantageously, the decreasing width of the circulation sections can be gradual or continuous between the inlet collector and the outlet collector.
[57] Avantageusement, la largeur décroissante des sections de circulation du fluide depuis le collecteur d’entrée vers le collecteur de sortie est comprise entre -20% et -80%, de préférence entre -40% et -60%. [57] Advantageously, the decreasing width of the fluid circulation sections from the inlet collector to the outlet collector is between -20% and -80%, preferably between -40% and -60%.
[58] Cette diminution de largeur depuis le collecteur d’entrée vers le collecteur de sortie permet de favoriser l’écoulement du fluide, que la pompe du dispositif de régulation thermique fonctionne ou pas. La diminution de largeur desdites sections permet également d’améliorer le refroidissement des cellules adjacentes à l’espaceur. il [58] This reduction in width from the inlet collector to the outlet collector makes it possible to promote the flow of the fluid, whether the pump of the thermal regulation device is operating or not. The reduction in width of said sections also makes it possible to improve the cooling of the cells adjacent to the spacer. he
[59] Selon un mode avantageux de l’invention, le bloc batterie comprend deux ou plusieurs rangées de cellules accolées côte-à-côte, chaque espaceur comprend des segments conformés de manière à créer un ou des circuits de circulation forcée, chaque dit circuit présentant une ou plusieurs passes à cheval sur les deux grandes faces latérales de deux cellules disposées côte-à-côte, chaque espaceur comprend une nervure médiane qui s’étend dans la hauteur desdites cellules et qui s’installe, en usage, entre des extrémités latérales desdites grandes faces latérales, de sorte que ladite nervure médiane remplisse l’espace entre les deux cellules et forme étanchéité entre lesdites cellules. [59] According to an advantageous embodiment of the invention, the battery block comprises two or more rows of cells joined side by side, each spacer comprises segments shaped so as to create one or more forced circulation circuits, each said circuit presenting one or more passes astride the two large lateral faces of two cells arranged side by side, each spacer comprises a median rib which extends in the height of said cells and which is installed, in use, between ends lateral faces of said large lateral faces, so that said median rib fills the space between the two cells and forms a seal between said cells.
[60] Ce mode de réalisation est particulièrement adapté pour des dispositifs dont les collecteurs d’entrée et de sortie sont positionnés sur une seule paroi latérale du boîtier. La réalisation de chaque passe à cheval sur les deux cellules côte-à- côte permet de garder la température la plus homogène possible. [60] This embodiment is particularly suitable for devices whose inlet and outlet collectors are positioned on a single side wall of the housing. Carrying out each pass astride the two cells side by side makes it possible to keep the temperature as homogeneous as possible.
[61] Selon un mode avantageux de l’invention, des ouvertures sont ménagées dans la nervure médiane de manière à autoriser la circulation du fluide entre les grandes faces latérales de deux cellules disposées côte-à-côte. [61] According to an advantageous embodiment of the invention, openings are provided in the central rib so as to allow the circulation of fluid between the large lateral faces of two cells arranged side by side.
Brève description des figures. Brief description of the figures.
[62] D’autres avantages et caractéristiques de l’invention apparaîtront mieux à la lecture de la description d’un mode de réalisation préféré qui va suivre, en référence aux dessins annexés, réalisés à titre d’exemples indicatifs et non limitatifs et sur lesquels : [62] Other advantages and characteristics of the invention will appear better on reading the description of a preferred embodiment which follows, with reference to the appended drawings, produced as indicative and non-limiting examples and on which :
[Fig. 1] est un schéma représentant un dispositif de régulation thermique d’un bloc batterie selon l’invention. [Fig. 1] is a diagram representing a thermal regulation device for a battery pack according to the invention.
[Fig. 2a] montre une coupe longitudinale d’un boîtier contenant un bloc batterie selon l’invention. [Fig. 2a] shows a longitudinal section of a housing containing a battery pack according to the invention.
[Fig. 2b] montre une vue en perspective d’une cellule de batterie selon l’invention. [Fig. 2b] shows a perspective view of a battery cell according to the invention.
[Fig. 3] montre une coupe transversale du boîtier des figures 1 et 2, ladite coupe passant par un espaceur selon un premier mode de réalisation de l’invention. [Fig. 4] montre une coupe transversale du boîtier des figures 1 et 2, ladite coupe passant par l’espaceur selon une variante du premier mode de réalisation de l’invention. [Fig. 3] shows a cross section of the housing of Figures 1 and 2, said section passing through a spacer according to a first embodiment of the invention. [Fig. 4] shows a cross section of the housing of Figures 1 and 2, said section passing through the spacer according to a variant of the first embodiment of the invention.
[Fig. 5a] est une vue en perspective d’un espaceur selon la variante de réalisation de l’invention montrée à la figure 4. [Fig. 5a] is a perspective view of a spacer according to the alternative embodiment of the invention shown in Figure 4.
[Fig. 5b] est une vue en perspective de l’espaceur monté sur une cellule de batterie selon la variante de réalisation de l’invention montrée aux figures 4 et 5a. [Fig. 5b] is a perspective view of the spacer mounted on a battery cell according to the alternative embodiment of the invention shown in Figures 4 and 5a.
[Fig. 6] est une vue en coupe au niveau de l’âme rigide d’un espaceur selon un deuxième mode de réalisation de l’invention. [Fig. 6] is a sectional view at the level of the rigid core of a spacer according to a second embodiment of the invention.
[Fig. 7] est une vue en coupe au niveau de l’âme rigide d’un espaceur selon un troisième mode de réalisation de l’invention. [Fig. 7] is a sectional view at the level of the rigid core of a spacer according to a third embodiment of the invention.
[Fig. 8] est une vue en coupe au niveau de l’âme rigide d’un espaceur selon un quatrième mode de réalisation de l’invention. [Fig. 8] is a sectional view at the level of the rigid core of a spacer according to a fourth embodiment of the invention.
[Fig. 9] est une représentation schématique d’un espaceur selon un cinquième mode de réalisation de l’invention. [Fig. 9] is a schematic representation of a spacer according to a fifth embodiment of the invention.
[Fig. 10] montre une coupe transversale d’un boîtier de bloc batterie, ladite coupe passant par un espaceur selon un sixième mode de réalisation de l’invention.[Fig. 10] shows a cross section of a battery pack housing, said section passing through a spacer according to a sixth embodiment of the invention.
[Fig. 11] montre une coupe transversale d’un boîtier de bloc batterie, ladite coupe passant par un espaceur selon une variante du sixième mode de réalisation de l’invention. [Fig. 11] shows a cross section of a battery pack housing, said section passing through a spacer according to a variant of the sixth embodiment of the invention.
[Fig. 12] est un bloc batterie comprenant deux rangées de cellules accolées côte- à-côte. [Fig. 12] is a battery pack comprising two rows of cells placed side by side.
[Fig. 13] est une configuration possible d’un espaceur pour le bloc batterie de la [Fig. 12], [Fig. 13] is a possible spacer configuration for the battery pack in [Fig. 12],
[Fig. 14] est une configuration possible de collecteurs d’entrée et de sortie de fluide. [Fig. 14] is a possible configuration of fluid inlet and outlet manifolds.
Description des modes de réalisation. Description of the embodiments.
[63] Tel qu’utilisé ici, et sauf indication contraire, l’utilisation des adjectifs ordinaux « premier », « deuxième >>, etc., pour décrire un objet indique simplement que différentes occurrences d’objets similaires sont mentionnées et n’implique pas que les objets ainsi décrits doivent être dans une séquence donnée, que ce soit dans le temps, dans l'espace, dans un classement, etc... « X et/ou Y » signifie : X seul ou Y seul ou X+Y. D'une manière générale, on appréciera que sur les différents dessins annexés, les objets sont arbitrairement dessinés pour faciliter leur lecture. [63] As used herein, and unless otherwise noted, the use of the ordinal adjectives "first", "second", etc., to describe an object simply indicates that different occurrences of similar objects are mentioned and does not imply that the objects so described must be in a given sequence, whether in time, in space, in a classification, etc. "X and/or Y” means: X alone or Y alone or X+Y. Generally speaking, it will be appreciated that in the various attached drawings, the objects are arbitrarily drawn to facilitate their reading.
[64] Une coupe longitudinale du bloc batterie signifie que la coupe est réalisée suivant le sens de la longueur du bloc batterie, et s’étend suivant un plan parallèle à un plan passant par l’une des grandes parois latérales du boîtier du bloc batterie. Une coupe transversale du bloc batterie signifie que la coupe est réalisée suivant un plan parallèle à un plan passant par l’une des parois d’extrémité du boîtier du bloc batterie. [64] A longitudinal section of the battery pack means that the cut is made along the length direction of the battery pack, and extends along a plane parallel to a plane passing through one of the large side walls of the battery pack housing . A cross section of the battery pack means that the cut is made along a plane parallel to a plane passing through one of the end walls of the battery pack housing.
[65] La figure 1 est une représentation schématique d’une partie du dispositif de régulation thermique pour un bloc batterie selon l’invention. [65] Figure 1 is a schematic representation of part of the thermal regulation device for a battery pack according to the invention.
[66] De manière générale, un véhicule automobile peut comprendre un ou plusieurs blocs batterie 3, selon que le véhicule est un véhicule hybride, à explosion, ou électrique (le véhicule n’étant pas représenté sur ces figures). Ainsi, un dispositif de régulation thermique 1 est généralement prévu par bloc batterie 3 pour qu’un contrôle optimal de la température dudit bloc 3 soit réalisé. [66] Generally speaking, a motor vehicle can comprise one or more battery packs 3, depending on whether the vehicle is a hybrid, internal combustion, or electric vehicle (the vehicle not being shown in these figures). Thus, a thermal regulation device 1 is generally provided per battery block 3 so that optimal control of the temperature of said block 3 is achieved.
[67] Le dispositif de régulation thermique 1 comprend généralement un boîtier 1 A dans lequel est positionné le bloc batterie 3. Le boîtier 1 A comprend deux grandes parois latérales 1 A.1 , deux parois d’extrémité 1 A.2, une paroi supérieure 1 A.3 et une paroi inférieure 1 A.4. Les grandes parois latérales s’étendent suivant le sens longitudinal du boîtier 1 A, et les deux parois d’extrémité 1A.2 s’étendent perpendiculairement auxdites parois latérales 1 A.1. Les parois supérieure 1 A.3 et inférieure 1 A.4 s’étendent respectivement depuis des extrémités supérieures et inférieures desdites parois latérales 1 A.1 et d’extrémité 1 A.2, de façon à former une enceinte étanche à un fluide caloporteur. Les termes « supérieur » et [67] The thermal regulation device 1 generally comprises a housing 1 A in which the battery pack 3 is positioned. The housing 1 A comprises two large side walls 1 A.1, two end walls 1 A.2, a wall upper wall 1 A.3 and a lower wall 1 A.4. The large side walls extend in the longitudinal direction of the housing 1 A, and the two end walls 1A.2 extend perpendicular to said side walls 1 A.1. The upper walls 1 A.3 and lower walls 1 A.4 extend respectively from upper and lower ends of said side walls 1 A.1 and end walls 1 A.2, so as to form an enclosure sealed against a heat transfer fluid . The terms “superior” and
« inférieur » sont définis suivant le positionnement normal du boîtier 1 A du bloc batterie 3 dans le véhicule. Avantageusement, les deux grandes parois latérales 1 A.1 sont des parois latérales 1 A.1 opposées ou en vis-à-vis. [68] Le fluide caloporteur utilisé est préférentiellement un liquide diélectrique, par exemple une huile minérale ou un liquide fluoré. Le fluide caloporteur peut toutefois se présenter sous une autre forme, par exemple de l’air soufflé. Le fluide peut être préalablement refroidi ou chauffé selon la régulation thermique visée. “lower” are defined according to the normal positioning of the box 1 A of the battery pack 3 in the vehicle. Advantageously, the two large side walls 1 A.1 are side walls 1 A.1 opposite or facing each other. [68] The heat transfer fluid used is preferably a dielectric liquid, for example a mineral oil or a fluorinated liquid. The heat transfer fluid can, however, be in another form, for example blown air. The fluid can be previously cooled or heated depending on the desired thermal regulation.
[69] Sur l’ensemble des figures, le boîtier 1 A du dispositif de régulation thermique 1 est de forme généralement parallélépipédique. Cependant, d’autres formes peuvent être envisagées, qui dépendent notamment de la forme générale du bloc batterie 3. Selon un mode de réalisation, les parois (1 A.1 , 1 A.2, 1 A.3, 1 A.4) du boîtier 1 A peuvent être réalisées par moulage d’une matière plastique, mais d’autres matériaux et/ou méthodes connus de l’homme du métier peuvent être envisagés. De manière alternative, les parois (1 A.1 , 1 A.2, 1A.3, 1 A.4) peuvent être réalisées par thermoformage. Alternativement, un assemblage mécano soudé peut être utilisé. Ainsi, tout matériau compatible avec le fluide peut être envisagé, ce qui comprend également des matériaux métalliques tels que l’aluminium. [69] In all of the figures, the housing 1 A of the thermal regulation device 1 is generally parallelepiped in shape. However, other shapes can be considered, which depend in particular on the general shape of the battery block 3. According to one embodiment, the walls (1 A.1, 1 A.2, 1 A.3, 1 A.4 ) of the housing 1 A can be made by molding a plastic material, but other materials and/or methods known to those skilled in the art can be considered. Alternatively, the walls (1 A.1, 1 A.2, 1A.3, 1 A.4) can be made by thermoforming. Alternatively, a mechanically welded assembly can be used. Thus, any material compatible with the fluid can be considered, which also includes metallic materials such as aluminum.
[70] Le dispositif de régulation thermique 1 comprend, en outre, un circuit de circulation 1 B du fluide caloporteur, qui va permettre de contrôler la température du bloc batterie 3. Le circuit de circulation 1 B est préférentiellement conçu pour pouvoir acheminer le fluide caloporteur dans le bloc batterie 3. [70] The thermal regulation device 1 further comprises a circulation circuit 1 B of the heat transfer fluid, which will make it possible to control the temperature of the battery pack 3. The circulation circuit 1 B is preferably designed to be able to convey the fluid heat transfer in the battery pack 3.
[71 ] Afin de permettre l’entrée du fluide caloporteur dans le circuit de circulation 1 B, un collecteur d’entrée 1 C est positionné contre l’une des grandes parois latérales 1 A.1 du boîtier 1 A. Un collecteur de sortie 1 D, permettant l’évacuation du fluide caloporteur du circuit de circulation 1 B, est également positionné contre l’une des grandes parois latérales 1 A.1 dudit boîtier 1 A. Sur la figure 1 , les collecteurs (1 C, 1 D) sont représentés, par souci de simplification, contre les deux grandes parois latérales 1 A.1 du boîtier 1 A. De manière alternative, les collecteurs (1 C, 1 D) peuvent être positionnés différemment, tel que sur une même paroi latérale 1 A.1 . [71] In order to allow the entry of the heat transfer fluid into the circulation circuit 1 B, an inlet collector 1 C is positioned against one of the large side walls 1 A.1 of the housing 1 A. An outlet collector 1 D, allowing the evacuation of the heat transfer fluid from the circulation circuit 1 B, is also positioned against one of the large side walls 1 A.1 of said housing 1 A. In Figure 1, the collectors (1 C, 1 D ) are represented, for the sake of simplification, against the two large side walls 1 A.1 of the housing 1 A. Alternatively, the collectors (1 C, 1 D) can be positioned differently, such as on the same side wall 1 A.1.
[72] De manière particulièrement avantageuse, le collecteur d’entrée 1 C peut comprendre un tamis, ledit tamis étant configuré pour filtrer le fluide caloporteur de manière à éviter la circulation de particules dans ledit fluide (le tamis n’étant pas représenté sur ces figures). Ces particules présentent en outre l’inconvénient de diminuer l’efficacité du fluide caloporteur. Le tamis est préférentiellement placé à l’entrée du collecteur d’entrée 1 C et/ou dans au moins une partie dudit collecteur 1 C, en amont de l’arrivée du fluide caloporteur au sein du circuit de circulation 1 B. Avantageusement, le tamis peut être de forme généralement cylindrique. De manière alternative, le tamis peut-être de la forme du collecteur 1 C. Le tamis est généralement constitué par une structure rigide, fabriquée notamment en une matière plastique ou métallique, sous la forme d’un filet ou cadre. Ce filet sert de support à une grille de maillage apte à permettre la filtration de particules préférentiellement inférieures à 200pm, plus préférentiellement à 50pm. La grille de maillage est avantageusement réalisée en matériau métallique. [72] In a particularly advantageous manner, the inlet collector 1 C may comprise a sieve, said sieve being configured to filter the heat transfer fluid so as to avoid the circulation of particles in said fluid (the sieve not being not shown in these figures). These particles also have the disadvantage of reducing the efficiency of the heat transfer fluid. The sieve is preferably placed at the inlet of the inlet collector 1 C and/or in at least a part of said collector 1 C, upstream of the arrival of the heat transfer fluid within the circulation circuit 1 B. Advantageously, the sieve may be generally cylindrical in shape. Alternatively, the sieve may have the shape of the collector 1 C. The sieve is generally constituted by a rigid structure, manufactured in particular from a plastic or metallic material, in the form of a net or frame. This net serves as a support for a mesh grid capable of allowing the filtration of particles preferably less than 200pm, more preferably less than 50pm. The mesh grid is advantageously made of metallic material.
[73] Le dispositif de régulation thermique 1 comprend, en outre, une pompe 1 E qui est reliée au circuit de circulation 1 B et qui va faciliter le déplacement du fluide caloporteur dans ledit circuit 1 B. La pompe 1 E permettra la mise en circulation du fluide caloporteur depuis un réservoir 1 F vers le boîtier 1 A, et depuis le boîtier 1 A vers le réservoir 1 F de fluide, via un circuit de circulation externe 1 G. Ce boîtier[73] The thermal regulation device 1 further comprises a pump 1 E which is connected to the circulation circuit 1 B and which will facilitate the movement of the heat transfer fluid in said circuit 1 B. The pump 1 E will allow the implementation circulation of the heat transfer fluid from a tank 1 F to the box 1 A, and from the box 1 A to the fluid tank 1 F, via an external circulation circuit 1 G. This box
1 A étant étanche, il permettra le maintien du fluide caloporteur autour du bloc batterie 3. Les flèches représentées à la figure 1 sur le circuit externe 1 G montrent le sens de circulation du fluide caloporteur. Alternativement, la pompe 1 E peut être incluse dans le circuit de circulation 1 B, ce mode de réalisation n’étant pas représenté sur ces figures. 1 A being waterproof, it will allow the heat transfer fluid to be maintained around the battery block 3. The arrows shown in Figure 1 on the external circuit 1 G show the direction of circulation of the heat transfer fluid. Alternatively, pump 1 E can be included in circulation circuit 1 B, this embodiment not being shown in these figures.
[74] Le dispositif de régulation thermique objet de l’invention a pour objectif de réguler la température du bloc batterie, notamment d’un bloc batterie d’un véhicule automobile électrique et/ou hybride. Il peut toutefois équiper d’autres types de véhicules ou être utilisé pour réguler la température d’autres composants électriques et/ou électroniques, tels que des éléments d’électronique de puissance, par exemple de façon non limitative des semi-conducteurs, tels que des diodes ou transistors. Il pourrait s’agir aussi de composants de serveurs informatiques. Selon un mode préféré de réalisation, la régulation thermique consiste en un refroidissement des cellules du bloc batterie. [75] Les figures 2a et 2b montrent, respectivement, une vue en coupe du boîtier comprenant le bloc batterie selon l’invention, et une vue en perspective d’une cellule de batterie selon l’invention. [74] The thermal regulation device which is the subject of the invention aims to regulate the temperature of the battery pack, in particular of a battery pack of an electric and/or hybrid motor vehicle. It can, however, be fitted to other types of vehicles or be used to regulate the temperature of other electrical and/or electronic components, such as power electronics elements, for example, without limitation, semiconductors, such as diodes or transistors. It could also be computer server components. According to a preferred embodiment, thermal regulation consists of cooling the cells of the battery pack. [75] Figures 2a and 2b show, respectively, a sectional view of the housing comprising the battery pack according to the invention, and a perspective view of a battery cell according to the invention.
[76] Sur ces figures, le bloc batterie 3 comprend au moins deux cellules 3A de batterie et est logé dans le boîtier 1 A. Plus généralement, le bloc batterie 3 comprend entre 2 et 25 cellules 3A. Selon un mode de réalisation, le bloc batterie 3 comprend N cellules 3A adjacentes, avec N un nombre entier supérieur à 2 et préférentiellement supérieur à 3. [76] In these figures, the battery pack 3 comprises at least two 3A battery cells and is housed in the 1A housing. More generally, the battery pack 3 comprises between 2 and 25 3A cells. According to one embodiment, the battery pack 3 comprises N adjacent cells 3A, with N an integer greater than 2 and preferably greater than 3.
[77] Plus préférentiellement, le bloc batterie 3 comprend deux cellules d’extrémité 3A.1 disposées à chacune des extrémités dudit bloc 3 et au contact, chacune, de l’une des parois d’extrémité 1 A.2 du boîtier 1A. Le bloc batterie 3 peut comprendre, en outre, au moins une cellule centrale 3A.2 positionnée entre les cellules d’extrémité 3A.1 . Plusieurs cellules centrales 3A.2 peuvent être retrouvées dans un bloc batterie 3, leur nombre dépendant principalement de la puissance de la batterie souhaitée. Les cellules centrales 3A.2 et d’extrémité 3A.1 présentent une forme de préférence sensiblement identique. Par souci de simplification, seule la forme d’une cellule 3A sera décrite ci-dessous, et peut représenter indifféremment celle d’une cellule centrale 3A.2 ou d’une cellule d’extrémité 3A.1 . [77] More preferably, the battery block 3 comprises two end cells 3A.1 arranged at each of the ends of said block 3 and in contact, each, with one of the end walls 1 A.2 of the housing 1A. The battery block 3 may further comprise at least one central cell 3A.2 positioned between the end cells 3A.1. Several central cells 3A.2 can be found in a battery block 3, their number depending mainly on the power of the desired battery. The central 3A.2 and end 3A.1 cells preferably have a substantially identical shape. For the sake of simplification, only the shape of a cell 3A will be described below, and can indifferently represent that of a central cell 3A.2 or an end cell 3A.1.
[78] Une cellule 3A selon l’invention est préférentiellement prismatique, c’est-à- dire de forme généralement parallélépipédique, et plus préférentiellement sous la forme d’un parallélépipède rectangle, mais il est entendu qu’une cellule 3A peut également être de n’importe quelle forme connue de l’homme du métier. Sur la figure 2b, c’est une cellule 3A du type prismatique qui est représentée. Cette cellule 3A comprend donc deux grandes faces latérales 3A.3, deux petites faces latérales 3A.4, une face supérieure 3A.5 et une face inférieure 3A.6. Ces différentes faces (3A.3, 3A.4, 3A.5, 3A.6) sont généralement planes, mais certaines peuvent parfois être incurvées ou courbes. [78] A cell 3A according to the invention is preferably prismatic, that is to say of generally parallelepiped shape, and more preferably in the form of a rectangular parallelepiped, but it is understood that a cell 3A can also be of any form known to those skilled in the art. In Figure 2b, a cell 3A of the prismatic type is represented. This cell 3A therefore comprises two large side faces 3A.3, two small side faces 3A.4, an upper face 3A.5 and a lower face 3A.6. These different faces (3A.3, 3A.4, 3A.5, 3A.6) are generally flat, but some can sometimes be curved or curved.
[79] La cellule 3A est de plus représentée comme étant préférentiellement orientée. Par orientée, on entend que les deux grandes faces latérales 3A.3 ne sont pas strictement identiques. En effet, une première grande face latérale 3A.3a s’étend entre les deux petites faces latérales 3A.4 et est sensiblement plane. Une deuxième grande face latérale 3A.3b, positionnée en vis-à-vis de la première 3A.3a, présente une encoche 3A.3bi au niveau de la jonction avec chacune des deux petites faces latérales 3A.4. Ainsi, la deuxième grande face latérale 3A.3b présente préférentiellement deux encoches 3A.3bi aux deux extrémités latérales de ladite deuxième face latérale 3A.3b. La fonction desdites encoches 3A.3bi sera détaillée à la figure 5b. Toutefois, dans certaines configurations des cellules 3A, les encoches 3A.3bi peuvent ne pas être présentes. Les faces supérieure 3A.5 et inférieure 3A.6 de la cellule 3A s’étendent dans des extrémités supérieure et inférieure des faces latérales (3A.3, 3A.3a, 3A.3b, 3A.4), suivant le sens de positionnement de ladite cellule 3A dans le boîtier 1 A. Ainsi, chaque cellule 3A forme une structure close qui permettra la production d’électricité. [79] Cell 3A is further represented as being preferentially oriented. By oriented, we mean that the two large lateral faces 3A.3 are not strictly identical. Indeed, a first large side face 3A.3a extends between the two small side faces 3A.4 and is substantially plane. A second large side face 3A.3b, positioned opposite the first 3A.3a, has a notch 3A.3bi at the junction with each of the two small side faces 3A.4. Thus, the second large side face 3A.3b preferably has two notches 3A.3bi at the two side ends of said second side face 3A.3b. The function of said notches 3A.3bi will be detailed in Figure 5b. However, in some configurations of 3A cells, the 3A.3bi notches may not be present. The upper 3A.5 and lower 3A.6 faces of the cell 3A extend into the upper and lower ends of the side faces (3A.3, 3A.3a, 3A.3b, 3A.4), following the positioning direction of said cell 3A in the housing 1 A. Thus, each cell 3A forms a closed structure which will allow the production of electricity.
[80] De plus, les cellules 3A sont positionnées successivement de façon à être alignées et adjacentes au niveau de l’une de leurs grandes faces latérales 3A.3. De cette manière, chacune des petites faces latérales 3A.4 des cellules 3A est orientée vers les grandes parois latérales du boîtier 1 A (ladite grande paroi latérale n’étant pas visible sur les figures 2a et 2b). [80] In addition, the cells 3A are positioned successively so as to be aligned and adjacent at one of their large side faces 3A.3. In this way, each of the small side faces 3A.4 of the cells 3A is oriented towards the large side walls of the housing 1 A (said large side wall not being visible in Figures 2a and 2b).
[81] Ainsi, les cellules 3A du bloc batterie 3 sont préférentiellement positionnées dans le sens longitudinal du boîtier 1 A, c’est-à-dire que les grandes faces latérales 3A.3 des cellules 3A sont positionnées parallèlement aux parois d’extrémité 1 A.2 du boîtier 1 A. De ce fait, chaque cellule d’extrémité 3A.1 est disposée au niveau de l’une des parois d’extrémité 1 A.2. Alternativement, la disposition des cellules 3A du bloc batterie 3 peut également être différente, selon notamment le type de cellule utilisé ou le type de batterie souhaité. [81] Thus, the cells 3A of the battery pack 3 are preferably positioned in the longitudinal direction of the housing 1 A, that is to say that the large side faces 3A.3 of the cells 3A are positioned parallel to the end walls 1 A.2 of the housing 1 A. As a result, each end cell 3A.1 is arranged at one of the end walls 1 A.2. Alternatively, the arrangement of the cells 3A of the battery pack 3 may also be different, depending in particular on the type of cell used or the type of battery desired.
[82] Dans le boîtier 1 A, les cellules (3A, 3A.1 , 3A.2) sont préférentiellement maintenues à distance les unes des autres grâce à des espaceurs 5. Un espaceur 5 est ainsi positionné entre des première et deuxième cellules 3A adjacentes, entre deux grandes faces latérales (3A.3, 3A.3a, 3A.3b). Préférentiellement, un espaceur 5 est positionné entre une première grande face latérale 3A.3a de la première cellule 3A et la deuxième grande face latérale 3A.3b de la deuxième cellule 3A adjacente. Ainsi, avec N, le nombre de cellules 3A dans le boîtier 1 A, les espaceurs 5 sont au moins au nombre N-1 , et de préférence au nombre N+1 . En effet, comme chacune des deux cellules d’extrémité 3A.1 est positionnée à proximité de l’une des parois d’extrémité 1 A.2 du boîtier 1 A, un espaceur 5 supplémentaire est préférentiellement installé entre ladite paroi d’extrémité 1 A.2 est la cellule d’extrémité 3A.1 . Ainsi, toutes les grandes faces latérales 3A.3 des cellules 3A sont refroidies par le circuit de circulation du fluide caloporteur (ledit circuit n’étant pas représenté aux figures 2a et 2b). Les espaceurs 5 seront décrits plus précisément dans les figures suivantes. [82] In the housing 1 A, the cells (3A, 3A.1, 3A.2) are preferably kept at a distance from each other thanks to spacers 5. A spacer 5 is thus positioned between the first and second cells 3A adjacent, between two large lateral faces (3A.3, 3A.3a, 3A.3b). Preferably, a spacer 5 is positioned between a first large side face 3A.3a of the first cell 3A and the second large side face 3A.3b of the second adjacent cell 3A. Thus, with N, the number of cells 3A in the box 1 A, the spacers 5 are at least number N-1, and preference to the number N+1. Indeed, as each of the two end cells 3A.1 is positioned near one of the end walls 1 A.2 of the housing 1 A, an additional spacer 5 is preferably installed between said end wall 1 A.2 is the end cell 3A.1. Thus, all the large side faces 3A.3 of the cells 3A are cooled by the circulation circuit of the heat transfer fluid (said circuit not being shown in Figures 2a and 2b). The spacers 5 will be described more precisely in the following figures.
[83] Les figures 3 et 4 montrent deux coupes du boîtier au niveau d’un espaceur selon deux variantes d’un premier mode de réalisation de l’invention. [83] Figures 3 and 4 show two sections of the housing at the level of a spacer according to two variants of a first embodiment of the invention.
[84] Sur ces figures, le boîtier 1 A entourant le bloc batterie 3 comprend notamment les deux grandes parois latérales 1 A.1 sur lesquelles sont positionnés les collecteurs d’entrée 1 C et de sortie 1 D du fluide caloporteur. La coupe est réalisée au niveau d’un espaceur 5 inter-batterie séparant deux cellules 3A adjacentes. [84] In these figures, the box 1 A surrounding the battery block 3 notably includes the two large side walls 1 A.1 on which the inlet 1 C and outlet 1 D collectors of the heat transfer fluid are positioned. The cut is made at the level of an inter-battery spacer 5 separating two adjacent 3A cells.
[85] L’espaceur 5 représenté aux figures 3 et 4 a une forme générale de goulotte en U, et peut se présenter sous la forme d’une pièce monobloc. L’espaceur 5 comprend une zone d’appui principale 5A configurée pour venir au contact de la première grande face latérale 3A.3a d’une cellule 3A, ou première cellule 3A, et deux zones d’appui latérales 5B configurées pour venir au contact des petites faces latérales de ladite cellule 3A (les petites faces latérales n’étant pas visibles sur les figures 3 et 4). Les zones d’appui latérales 5B seront plus spécifiquement décrites aux figures 5a et 5b. [85] The spacer 5 shown in Figures 3 and 4 has the general shape of a U-shaped chute, and can be in the form of a single piece. The spacer 5 comprises a main support zone 5A configured to come into contact with the first large lateral face 3A.3a of a cell 3A, or first cell 3A, and two lateral support zones 5B configured to come into contact small side faces of said cell 3A (the small side faces not being visible in Figures 3 and 4). The lateral support zones 5B will be more specifically described in Figures 5a and 5b.
[86] Préférentiellement, la zone d’appui principale 5A a les mêmes dimensions, ou sensiblement les mêmes dimensions, en longueur et en largeur, que celles d’une grande face latérale 3A.3 d’une cellule 3A. Elle définit une section de circulation[86] Preferably, the main support zone 5A has the same dimensions, or substantially the same dimensions, in length and width, as those of a large side face 3A.3 of a cell 3A. It defines a traffic section
1 B.1 du fluide caloporteur située en vis-à-vis de la première grande face latérale 3A.3a de la cellule 3A contre laquelle l’espaceur 5 est installé, et qui s’étend sur la majeure partie de ladite grande face 3A.3a. De façon symétrique, cette section de circulation 1 B.1 est également située en vis-à-vis de la deuxième grande face latérale de la cellule adjacente, ou deuxième cellule, de sorte que le fluide caloporteur qui s’écoule dans ladite section 1 B.1 soit au contact des deux grandes faces latérales 3A.3a des cellules 3A adjacentes (la deuxième cellule n’étant pas représentée sur les figures 3 et 4). 1 B.1 of the heat transfer fluid located opposite the first large side face 3A.3a of the cell 3A against which the spacer 5 is installed, and which extends over the majority of said large face 3A .3a. Symmetrically, this circulation section 1 B.1 is also located opposite the second large side face of the adjacent cell, or second cell, so that the heat transfer fluid which flows into said section 1 B.1 is in contact with both large side faces 3A.3a of adjacent cells 3A (the second cell not being shown in Figures 3 and 4).
[87] Plus spécifiquement, un espaceur 5 selon l’invention est configuré pour venir se positionner autour de la première cellule 3A de batterie, permettant ainsi le positionnement de la zone d’appui principale 5A dudit espaceur 5 contre la première grande face latérale 3A.3a de la cellule 3A. La zone d’appui principale 5A comprend au moins un segment longitudinal 5A.1 s’étendant le long de la première grande face latérale 3A.3a de la cellule 3A. Préférentiellement, l’espaceur 5 comprend une pluralité de segments longitudinaux 5A.1 qui occupent au maximum 10% de la surface de la première grande face latérale 3A.3a de la cellule 3A. Avantageusement, la pluralité de segments longitudinaux 5A.1 occupe au maximum 5% de ladite surface. Sur les figures 3 et 4, l’au moins un segment longitudinal 5A.1 de la zone d’appui principale 5A comprend au moins deux segments longitudinaux supérieur 5A.1 a et inférieur 5A.1 b qui s’étendent, respectivement, au niveau d’une extrémité supérieure 3A.3ai et d’une extrémité inférieure 3A.3aii de la première grande face latérale 3A.3a de la cellule 3A. [87] More specifically, a spacer 5 according to the invention is configured to be positioned around the first battery cell 3A, thus allowing the positioning of the main support zone 5A of said spacer 5 against the first large side face 3A .3a of cell 3A. The main support zone 5A comprises at least one longitudinal segment 5A.1 extending along the first large lateral face 3A.3a of the cell 3A. Preferably, the spacer 5 comprises a plurality of longitudinal segments 5A.1 which occupy a maximum of 10% of the surface of the first large lateral face 3A.3a of the cell 3A. Advantageously, the plurality of longitudinal segments 5A.1 occupies a maximum of 5% of said surface. In Figures 3 and 4, the at least one longitudinal segment 5A.1 of the main support zone 5A comprises at least two upper longitudinal segments 5A.1 a and lower 5A.1 b which extend, respectively, to the level of an upper end 3A.3ai and a lower end 3A.3aii of the first large side face 3A.3a of the cell 3A.
[88] L’espaceur 5 s’étendant entre les première et deuxième cellules 3A, les segments longitudinaux (5A.1 , 5A.1 a, 5A.1 b) s’étendent également le long de la deuxième grande face latérale de la deuxième cellule, de manière à ce que lesdits segments (5A.1 , 5A.1 a, 5A.1 b) viennent au contact de la deuxième cellule de batterie. Avantageusement, l’espaceur 5 présente une largeur comprise entre 1 mm et 3mm. [88] The spacer 5 extending between the first and second cells 3A, the longitudinal segments (5A.1, 5A.1 a, 5A.1 b) also extend along the second large lateral face of the second cell, so that said segments (5A.1, 5A.1 a, 5A.1 b) come into contact with the second battery cell. Advantageously, the spacer 5 has a width of between 1 mm and 3 mm.
[89] Plus spécifiquement, chaque espaceur 5 présent dans le boîtier 1 A va définir une partie du circuit de circulation 1 B du fluide caloporteur, l’ensemble des parties sur l’ensemble des espaceurs 5 formant ledit circuit de circulation 1 B. Ce circuit de circulation 1 B est particulièrement défini, au niveau de l’espaceur 5, par les segments longitudinaux 5A.1 de la zone d’appui principale 5A. Un seul espaceur 5 est représenté sur les figures suivantes. [89] More specifically, each spacer 5 present in the housing 1 A will define a part of the circulation circuit 1 B of the heat transfer fluid, all of the parts on all of the spacers 5 forming said circulation circuit 1 B. This circulation circuit 1 B is particularly defined, at the level of the spacer 5, by the longitudinal segments 5A.1 of the main support zone 5A. A single spacer 5 is shown in the following figures.
[90] Plus particulièrement, à la figure 3, une première variante de réalisation de l’espaceur 5 selon un premier mode de réalisation de l’invention est représentée. Dans cette variante, les collecteurs d’entrée 1 C et de sortie 1 D du fluide caloporteur s’étendent le long de la même grande paroi latérale 1 A.1 du boîtier 1 A du dispositif de régulation thermique 1 . Le collecteur de sortie 1 D est préférentiellement positionné au-dessus du collecteur d’entrée 1 C. Ce positionnement permet de faciliter le déplacement du fluide caloporteur au travers du circuit de circulation 1 B. En effet, le fluide caloporteur qui a exercé sa fonction d’échangeur thermique sera plus chaud, donc moins dense, et aura spontanément tendance, en dehors du fonctionnement de la pompe mentionnée à la figure 1 , à monter le long de la partie du circuit de circulation 1 B. Préférentiellement, les collecteurs (1 C, 1 D) sont formés dans la grande paroi latérale 1 A.1 correspondante du boîtier 1 A. Plus préférentiellement, la formation desdits collecteurs (1 C, 1 D) dans la grande paroi latérale 1 A.1 est réalisée par emboutissage. [90] More particularly, in Figure 3, a first alternative embodiment of the spacer 5 according to a first embodiment of the invention is shown. In this variant, the fluid inlet 1 C and outlet 1 D collectors heat transfer extend along the same large side wall 1 A.1 of the housing 1 A of the thermal regulation device 1. The outlet collector 1 D is preferably positioned above the inlet collector 1 C. This positioning makes it easier to move the heat transfer fluid through the circulation circuit 1 B. In fact, the heat transfer fluid which has performed its function of heat exchanger will be hotter, therefore less dense, and will spontaneously tend, apart from the operation of the pump mentioned in Figure 1, to rise along the part of the circulation circuit 1 B. Preferably, the collectors (1 C, 1 D) are formed in the corresponding large side wall 1 A.1 of the housing 1 A. More preferably, the formation of said collectors (1 C, 1 D) in the large side wall 1 A.1 is carried out by stamping.
[91 ] A la figure 3, la circulation du fluide caloporteur dans les collecteurs (1 C, 1 D) se fait dans le même sens. Aussi, si l’entrée de fluide est réalisée sur l’une des parois d’extrémité du boîtier 1 A (lesdites parois d’extrémité n’étant pas visibles sur ces figures), alors la sortie du fluide caloporteur est réalisée au niveau de l’autre paroi d’extrémité. Le sens de circulation du fluide caloporteur est représenté par des flèches sur la figure 3. [91] In Figure 3, the circulation of the heat transfer fluid in the collectors (1 C, 1 D) is in the same direction. Also, if the fluid inlet is made on one of the end walls of the housing 1 A (said end walls not being visible in these figures), then the heat transfer fluid outlet is made at the level of the other end wall. The direction of circulation of the heat transfer fluid is represented by arrows in Figure 3.
[92] De plus, la section de circulation 1 B.1 s’étend sur au moins 51 %, avantageusement au moins 90%, et plus préférentiellement au moins 95% de la surface des grandes faces latérales 3A.3a des cellules 3A adjacentes. La majeure partie de ces grandes faces latérales 3A.3 peut ainsi être en contact avec le fluide caloporteur. [92] In addition, the circulation section 1 B.1 extends over at least 51%, advantageously at least 90%, and more preferably at least 95% of the surface of the large side faces 3A.3a of the adjacent cells 3A . The majority of these large side faces 3A.3 can thus be in contact with the heat transfer fluid.
[93] Dans la variante de réalisation présentée à la figure 3, l’espaceur 5 comprend, en outre, des segments longitudinaux médians 5A.1 c qui s’étendent dans la partie ajourée de la section de circulation 1 B.1 , et sont agencés de façon à former une partie du circuit de circulation 1 B forcée du fluide caloporteur entre les cellules 3A adjacentes. Par « circulation forcée », on entend que le fluide est contraint de suivre un cheminement singulier, du bas vers le haut, imposé par l’agencement du ou des segments 5A.1 c. Les segments longitudinaux médians 5A.1 c s’étendent préférentiellement entre les deux segments longitudinaux supérieur et inférieur (5A.1 a, 5A.1 b) de la zone d’appui principale 5A de l’espaceur 5. [93] In the alternative embodiment shown in Figure 3, the spacer 5 further comprises median longitudinal segments 5A.1 c which extend into the perforated part of the circulation section 1 B.1, and are arranged so as to form part of the forced circulation circuit 1 B of the heat transfer fluid between the adjacent cells 3A. By “forced circulation”, we mean that the fluid is forced to follow a singular path, from bottom to top, imposed by the arrangement of the segment(s) 5A.1 c. The median longitudinal segments 5A.1 c extend preferentially between the two longitudinal segments upper and lower (5A.1 a, 5A.1 b) of the main support zone 5A of the spacer 5.
[94] La ou les parties de circuit 1 B sont ainsi délimitées, d’une part, par les grandes faces latérales 1 A.3 adjacentes des cellules 3A, et d’autre part, par les segments longitudinaux médians 5A.1 c. Toutes les grandes faces latérales 3A.3 des cellules 3A sont ainsi refroidies par le circuit de circulation 1 B forcée. Le nombre de passes (c’est-à-dire les changements de direction dans une partie de circuit de circulation 1 B forcée) est ajusté en fonction de l’échange thermique désiré et/ou en fonction de la perte de charge admise. Les meilleurs résultats en termes d’échange thermique sont obtenus lorsque la partie du circuit de circulation 1 B forcée présente au moins un changement de direction du fluide, avantageusement au moins 3 changements de direction du fluide, donc quand l’espaceur 5 comprend trois segments longitudinaux médians 5A.1 c. [94] The circuit part(s) 1 B are thus delimited, on the one hand, by the large adjacent lateral faces 1 A.3 of the cells 3A, and on the other hand, by the median longitudinal segments 5A.1 c. All the large side faces 3A.3 of the cells 3A are thus cooled by the forced circulation circuit 1B. The number of passes (i.e. changes of direction in a part of forced circulation circuit 1 B) is adjusted according to the desired heat exchange and/or according to the allowed pressure loss. The best results in terms of heat exchange are obtained when the part of the forced circulation circuit 1 B has at least one change in direction of the fluid, advantageously at least 3 changes in direction of the fluid, therefore when the spacer 5 comprises three segments median longitudinals 5A.1 c.
[95] La circulation du fluide caloporteur au sein de la figure 3 est décrite ci-après. Le fluide caloporteur arrive par le collecteur d’entrée 1 C, positionné préférentiellement sur ou contre l’extrémité inférieure de l’une des grandes parois latérales 1 A.1 , et entre dans le circuit de circulation 1 B grâce à un orifice inférieur 5B.1 positionné au niveau de l’une des zones d’appui latérales 5B de l’espaceur 5. Le fluide caloporteur circule ensuite dans les différentes sections de circulation 1 B.1 dudit circuit 1 B, formées contre les grandes faces latérales 3A.3a des cellules 3A adjacentes, vers un orifice supérieur 5B.2, situé sur la même zone d’appui latérale 5B de l’espaceur 5 que l’orifice inférieur 5B.1 . Le fluide caloporteur pourra alors quitter le boîtier 1 A via le collecteur de sortie 1 D positionné latéralement sur la même grande paroi latérale 1 A.1 du boîtier 1 A que le collecteur d’entrée 1 C. Cette variante est particulièrement avantageuse pour diminuer la hauteur et la largeur du boîtier 1 A contenant le bloc batterie 3, en positionnant les deux collecteurs (1 C, 1 D) d’un même côté du boîtier 1 A. [95] The circulation of the heat transfer fluid within Figure 3 is described below. The heat transfer fluid arrives via the inlet collector 1 C, preferably positioned on or against the lower end of one of the large side walls 1 A.1, and enters the circulation circuit 1 B thanks to a lower orifice 5B .1 positioned at one of the lateral support zones 5B of the spacer 5. The heat transfer fluid then circulates in the different circulation sections 1 B.1 of said circuit 1 B, formed against the large lateral faces 3A. 3a of adjacent cells 3A, towards an upper orifice 5B.2, located on the same lateral support zone 5B of the spacer 5 as the lower orifice 5B.1. The heat transfer fluid can then leave the housing 1 A via the outlet collector 1 D positioned laterally on the same large side wall 1 A.1 of the housing 1 A as the inlet collector 1 C. This variant is particularly advantageous for reducing the height and width of the 1 A box containing the battery pack 3, by positioning the two collectors (1 C, 1 D) on the same side of the 1 A box.
[96] Sur la figure 4, les collecteurs d’entrée 1 C et de sortie 1 D du fluide caloporteur s’étendent, respectivement, le long de chacune des deux parois latérales 1 A.1 du boîtier 1 A du dispositif de régulation thermique 1 . Les deux collecteurs (1 C, 1 D) sont préférentiellement positionnés à la même hauteur ou au même niveau des grandes parois latérales 1 A.1 du boîtier 1 A. Les deux collecteurs (1 C, 1 D) sont préférentiellement positionnés contre ou sur leur grande paroi latérale 1A.1 respective. Préférentiellement, les collecteurs (1 C, 1 D) sont formés dans la grande paroi latérale 1 A.1 correspondante. Plus préférentiellement encore, les collecteurs (1 C, 1 D) sont positionnés dans des extrémités supérieures de chacune des grandes parois latérales 1 A.1 . [96] In Figure 4, the inlet 1 C and outlet 1 D collectors of the heat transfer fluid extend, respectively, along each of the two side walls 1 A.1 of the housing 1 A of the thermal regulation device 1. The two collectors (1 C, 1 D) are preferably positioned at the same height or at the same level of the large side walls 1 A.1 of the housing 1 A. Both collectors (1 C, 1 D) are preferably positioned against or on their respective large side wall 1A.1. Preferably, the collectors (1 C, 1 D) are formed in the corresponding large side wall 1 A.1. Even more preferably, the collectors (1 C, 1 D) are positioned in the upper ends of each of the large side walls 1 A.1.
[97] La circulation du fluide caloporteur dans les collecteurs (1 C, 1 D) se fait dans des sens opposés. Aussi, l’entrée et la sortie du fluide caloporteur est réalisée sur la même paroi d’extrémité (les parois d’extrémité n’étant pas visibles sur ces figures) du boîtier 1 A. Le sens de circulation du fluide caloporteur est représenté par des flèches à la figure 4. [97] The circulation of the heat transfer fluid in the collectors (1 C, 1 D) takes place in opposite directions. Also, the entry and exit of the heat transfer fluid is carried out on the same end wall (the end walls not being visible in these figures) of the housing 1 A. The direction of circulation of the heat transfer fluid is represented by arrows in Figure 4.
[98] L’espaceur 5 comprend un ou plusieurs segments verticaux 5A.2 qui s’étendent dans la partie ajourée de la section de circulation 1 B.1 , et sont agencées de façon à former une partie du circuit de circulation 1 B forcée du fluide caloporteur entre les cellules 3A adjacentes. Cette circulation forcée est permise depuis une première grande paroi latérale 1 A.1 vers une deuxième grande paroi latérale 1 A.1 du boîtier 1 A. Ce ou ces parties de circuit 1 B sont ainsi délimitées, d’une part, par les grandes faces latérales 3A.3 adjacentes des cellules 3A et, d’autre part, par les segments verticaux 5A.2. Toutes les grandes faces latérales 3A.3 des cellules 3A sont ainsi refroidies par le circuit de circulation 1 B forcée. Le nombre de passes (c.à.d. les changements de direction dans une partie du circuit de circulation 1 B forcée) est ajusté en fonction de l’échange thermique désiré et/ou en fonction de la perte de charge admise. Les meilleurs résultats en termes d’échange thermique sont obtenus lorsque la partie du circuit de circulation 1 B forcée présente au moins un changement de direction du fluide, avantageusement au moins 3 changements de direction du fluide, donc quand l’espaceur 5 présente trois segments verticaux 5A.2. [98] The spacer 5 comprises one or more vertical segments 5A.2 which extend in the perforated part of the circulation section 1 B.1, and are arranged so as to form part of the forced circulation circuit 1 B of the heat transfer fluid between the adjacent cells 3A. This forced circulation is permitted from a first large side wall 1 A.1 towards a second large side wall 1 A.1 of the housing 1 A. This or these parts of circuit 1 B are thus delimited, on the one hand, by the large adjacent lateral faces 3A.3 of cells 3A and, on the other hand, by the vertical segments 5A.2. All the large side faces 3A.3 of the cells 3A are thus cooled by the forced circulation circuit 1B. The number of passes (i.e. the changes of direction in a part of the forced circulation circuit 1 B) is adjusted according to the desired heat exchange and/or according to the allowed pressure loss. The best results in terms of heat exchange are obtained when the part of the forced circulation circuit 1 B has at least one change in direction of the fluid, advantageously at least 3 changes in direction of the fluid, therefore when the spacer 5 has three segments vertical 5A.2.
[99] Sur la figure 4, les deux zones d’appui latérales 5B de l’espaceur 5 présentent, chacun, au moins un orifice supérieur 5B.2 adapté pour permettre le passage du fluide caloporteur. Préférentiellement, l’orifice supérieur 5B.2 d’une première zone d’appui latérale 5B.3 permet l’entrée du fluide dans la partie du circuit de circulation 1 B délimitée par l’espaceur, tandis qu’un orifice supérieur 5B.2 d’une deuxième zone d’appui latérale 5B.4 permet la sortie du fluide de ladite partie du circuit 1 B. [99] In Figure 4, the two lateral support zones 5B of the spacer 5 each have at least one upper orifice 5B.2 adapted to allow the passage of the heat transfer fluid. Preferably, the upper orifice 5B.2 of a first lateral support zone 5B.3 allows the entry of the fluid into the part of the circulation circuit 1 B delimited by the spacer, while an upper orifice 5B.2 of a second lateral support zone 5B.4 allows the exit of the fluid from said part of the circuit 1 B.
[100] Dans cette variante, le fluide caloporteur arrive par le collecteur d’entrée 1 C, positionné préférentiellement sur ou contre l’extrémité supérieure de l’une des grandes parois latérales 1 A.1 , et entre dans le circuit de circulation 1 B grâce à l’orifice supérieur 5B.2 positionné au niveau de la première zone d’appui latérale 5B.3 de l’espaceur 5. Le fluide caloporteur circule ensuite dans les sections de circulation 1 B.1 dudit circuit 1 B, formées contre les grandes faces latérales 3A.3 des cellules 3A adjacentes, vers l’orifice supérieur 5B.2, situé sur la deuxième zone d’appui latérale 5B.4 de l’espaceur 5. Le fluide caloporteur pourra alors quitter le boîtier 1 A via le collecteur de sortie 1 D. Cette variante est particulièrement avantageuse pour diminuer l’encombrement du boîtier 1 A contenant le bloc batterie 3. [100] In this variant, the heat transfer fluid arrives via the inlet collector 1 C, preferably positioned on or against the upper end of one of the large side walls 1 A.1, and enters the circulation circuit 1 B thanks to the upper orifice 5B.2 positioned at the level of the first lateral support zone 5B.3 of the spacer 5. The heat transfer fluid then circulates in the circulation sections 1 B.1 of said circuit 1 B, formed against the large lateral faces 3A.3 of the adjacent cells 3A, towards the upper orifice 5B.2, located on the second lateral support zone 5B.4 of the spacer 5. The heat transfer fluid will then be able to leave the housing 1 A via the output collector 1 D. This variant is particularly advantageous for reducing the bulk of the box 1 A containing the battery pack 3.
[101] De manière générale, un espaceur 5 selon l’invention comprend une âme rigide 5Ar recouverte par un revêtement externe 5R déformable. L’âme rigide 5Ar et le revêtement externe 5R peuvent prendre plusieurs formes, détaillées aux figures 6 à 8 suivantes. Le revêtement externe 5R à la particularité de recouvrir au moins une portion de l’âme rigide 5Ar, et à vocation à permettre l’étanchéité vis-à-vis du fluide caloporteur circulant dans le circuit de circulation 1 B. L’étanchéité de la portion est assurée notamment lorsque ladite portion est en appui contre l’une et/ou l’autre des première et/ou deuxième cellules 3A de batterie. Avantageusement, au moins les segments longitudinaux supérieur 5A.1 a et inférieur 5A.1 b présente l’âme rigide 5Ar recouverte par le revêtement externe 5R. Préférentiellement, l’ensemble des segments longitudinaux (5A.1 , 5A.1 a, 5A.1 b, 5A.1 c) de l’espaceur 5 comprend l’âme rigide 5Ar recouverte par le revêtement externe 5R déformable. Plus préférentiellement encore, les segments verticaux 5A.2 comprennent également l’âme rigide 5Ar recouverte par le revêtement externe 5R déformable. [101] Generally speaking, a spacer 5 according to the invention comprises a rigid core 5 Ar covered by a deformable external coating 5 R. The rigid core 5 Ar and the external covering 5 R can take several forms, detailed in the following Figures 6 to 8. The external coating 5 R has the particularity of covering at least a portion of the rigid core 5 Ar , and is intended to allow sealing with respect to the heat transfer fluid circulating in the circulation circuit 1 B. Sealing of the portion is ensured in particular when said portion is supported against one and/or the other of the first and/or second battery cells 3A. Advantageously, at least the upper longitudinal segments 5A.1 a and lower 5A.1 b have the rigid core 5 Ar covered by the external coating 5 R. Preferably, all of the longitudinal segments (5A.1, 5A.1 a, 5A.1 b, 5A.1 c) of the spacer 5 comprise the rigid core 5 Ar covered by the deformable external coating 5 R. Even more preferably, the vertical segments 5A.2 also include the rigid core 5 Ar covered by the deformable external coating 5 R.
[102] L’âme rigide 5Ar de l’espaceur 5 présente avantageusement un module de Young d’au moins 3GPa. Une méthode pour déterminer ce module de Young, lorsque le matériau est en un matériau thermoplastique, est la norme ISO 527- 2 :2012, en utilisant une machine d’essai de traction. L’âme rigide 5Ar présente, en outre, une limite d’élasticité d’au moins 50MPa, selon la norme ISO 6721 -1 1 : 2019. Cette norme utilise l’analyse mécanique dynamique (dont l’acronyme et « AMD », ou « DMA >> pour « dynamic mechanical analysis », en anglais). L’âme rigide 5Ar est préférentiellement fabriquée en polymère, tel que le polyamide (dont l’acronyme est « PA >>). L’âme rigide 5Ar peut également comprendre un matériau de la famille des silicates, tels que des silicates de calcium renforcés par des fibres. Par fibres, on entend des fibres naturelles ou synthétiques, ayant vocation à renforcer le matériau. [102] The rigid core 5 Ar of the spacer 5 advantageously has a Young's modulus of at least 3GPa. One method for determining this Young's modulus, when the material is a thermoplastic material, is ISO 527-2:2012, using a tensile testing machine. The 5 Ar rigid core presents, in addition, a yield strength of at least 50MPa, according to standard ISO 6721 -1 1: 2019. This standard uses dynamic mechanical analysis (including the acronym and “AMD”, or “DMA” for “ dynamic mechanical analysis”, in English). The rigid core 5 Ar is preferably made of polymer, such as polyamide (whose acronym is “PA”). The rigid core 5 Ar may also comprise a material from the silicate family, such as calcium silicates reinforced by fibers. By fibers we mean natural or synthetic fibers, intended to reinforce the material.
[103] Avantageusement, le revêtement externe 5R est en élastomère, préférentiellement en fluoroélastomère (dont l’acronyme est « FKM >>). Ainsi, l’élastomère est préférentiellement un fluoroélastomère à base de fluorocarbure (encore appelé caoutchouc fluoré). [103] Advantageously, the external coating 5 R is made of elastomer, preferably of fluoroelastomer (whose acronym is “FKM”). Thus, the elastomer is preferably a fluoroelastomer based on fluorocarbon (also called fluorinated rubber).
[104] Avantageusement, au moins l’âme rigide 5Ar présente une conductivité thermique d’au plus 0,4 W.nr1.K-1, de préférence une conductivité thermique d’au plus 0,2 W.nr1.K-1. Préférentiellement, le revêtement externe 5R présente une conductivité thermique similaire à ladite âme 5Ar. [104] Advantageously, at least the rigid core 5 Ar has a thermal conductivity of at most 0.4 W.nr 1 .K -1 , preferably a thermal conductivity of at most 0.2 W.nr 1 . K -1 . Preferably, the external coating 5 R has a thermal conductivity similar to said core 5 Ar .
[105] Les figures 5a et 5b montrent deux vues de l’espaceur selon le premier mode de réalisation de l’invention, monté ou non sur une cellule. [105] Figures 5a and 5b show two views of the spacer according to the first embodiment of the invention, mounted or not on a cell.
[106] Comme mentionné aux figures 3 et 4, l’espaceur 5 selon l’invention présente la zone d’appui principale 5A au contact de la première grande face latérale 3A.3a de la cellule 3A, et prolongée latéralement par les deux zones d’appui latérales 5B, au contact, chacune, des petites faces latérales 3A.4 de la cellule 3A sur laquelle l’espaceur 5 est monté. L’espaceur 5 représenté aux figures 5a et 5b est la variante de l’espaceur 5 montré à la figure 4. [106] As mentioned in Figures 3 and 4, the spacer 5 according to the invention has the main support zone 5A in contact with the first large lateral face 3A.3a of the cell 3A, and extended laterally by the two zones lateral support 5B, in contact, each, with the small lateral faces 3A.4 of the cell 3A on which the spacer 5 is mounted. Spacer 5 shown in Figures 5a and 5b is the variant of spacer 5 shown in Figure 4.
[107] L’orifice supérieur 5B.2 de la première zone d’appui latérale 5B.3 permet le passage du fluide caloporteur depuis le collecteur d’entrée (non visible sur les figures 5a et 5b) vers le circuit de circulation 1 B formé entres les deux grandes faces latérales 3A.3 des première et deuxième cellules 3A adjacentes et l’espaceur 5. L’orifice supérieur 5B.2 de la deuxième zone d’appui latérale 5B.4 permet le passage du fluide caloporteur depuis le circuit de circulation 1 B formé entres les deux grandes faces latérales 3A.3 des première et deuxième cellules 3A adjacentes et l’espaceur 5 vers le collecteur de sortie (non visible sur les figures 5a et 5b). [107] The upper orifice 5B.2 of the first lateral support zone 5B.3 allows the passage of the heat transfer fluid from the inlet collector (not visible in Figures 5a and 5b) towards the circulation circuit 1 B formed between the two large lateral faces 3A.3 of the first and second adjacent cells 3A and the spacer 5. The upper orifice 5B.2 of the second lateral support zone 5B.4 allows the passage of the heat transfer fluid from the circuit circulation 1 B formed between the two large side faces 3A.3 of the first and second cells 3A adjacent and the spacer 5 towards the outlet collector (not visible in Figures 5a and 5b).
[108] Les deux zones d’appui latérales 5B sont également prolongées, vers l’arrière, par des zones d’appui arrière 5C. Ces zones d’appui arrière 5C ont vocation à faciliter le clipsage de l’espaceur 5 sur la cellule 3A. Afin que l’étanchéité de la partie du circuit de circulation 1 B située entre deux cellules 3A adjacentes soit maintenue, ces zones d’appui arrière 5C sont configurées pour s’insérer, chacune, dans l’une des encoches 3A.3bi de la deuxième grande face latérale 3A.3b de la cellule 3A. Toutefois, comme pour les encoches 3A.3bi des cellules 3A, les zones d’appui d’arrière 5C peuvent ne pas être retrouvées sur l’espaceur 5. Le clipsage de l’espaceur 5 sur la cellule 3A sera alors réalisé grâce aux zones d’appui latérales 5B et grâce à la compression desdites cellules 3A. [108] The two lateral support zones 5B are also extended, towards the rear, by rear support zones 5C. These rear support zones 5C are intended to facilitate the clipping of the spacer 5 onto the cell 3A. So that the tightness of the part of the circulation circuit 1 B located between two adjacent cells 3A is maintained, these rear support zones 5C are configured to insert, each, into one of the notches 3A.3bi of the second large side face 3A.3b of cell 3A. However, as for the notches 3A.3bi of the cells 3A, the rear support zones 5C may not be found on the spacer 5. The clipping of the spacer 5 on the cell 3A will then be achieved thanks to the zones lateral support 5B and thanks to the compression of said cells 3A.
[109] Chaque espaceur 5 présente, en outre, une structure configurée pour s’installer de manière démontable sur la cellule 3A, préférentiellement par clipsage ou par collage. Selon un mode de réalisation, la structure de l’espaceur 5 est ajustée (par exemple par une déformation élastique de ladite structure) à la forme de la cellule 3A pour être montée serrée sur ladite cellule 3A de sorte que les contacts entre ladite structure et ladite cellule 3A sont des contacts étanches au fluide. Le revêtement déformable externe 5R autour de l’âme rigide 5Ar décrit au-dessus favorise ce contact étanche, et est préférentiellement positionné au niveau des segments longitudinaux (5A.1 , 5A.1 a, 5A.1 b), des segments verticaux 5A.2 et des zones d’appui (5A, 5B, 5C). [109] Each spacer 5 also has a structure configured to be installed in a removable manner on the cell 3A, preferably by clipping or by gluing. According to one embodiment, the structure of the spacer 5 is adjusted (for example by an elastic deformation of said structure) to the shape of the cell 3A to be mounted tightly on said cell 3A so that the contacts between said structure and said cell 3A are fluid-tight contacts. The external deformable coating 5 R around the rigid core 5 Ar described above promotes this sealed contact, and is preferably positioned at the level of the longitudinal segments (5A.1, 5A.1 a, 5A.1 b), of the segments vertical 5A.2 and support zones (5A, 5B, 5C).
[1 10] La figure 6 est un schéma représentant une coupe de l’âme rigide de l’espaceur selon un deuxième mode de réalisation de l’invention. Cette figure reprend la numérotation des figures précédentes pour les éléments identiques ou similaires, la numérotation étant toutefois incrémentée de 100 par rapport aux figures précédentes. Il est par ailleurs fait référence à la description de ces éléments en relation avec le mode de réalisation précédent de l’invention. [1 10] Figure 6 is a diagram representing a section of the rigid core of the spacer according to a second embodiment of the invention. This figure repeats the numbering of the previous figures for identical or similar elements, the numbering however being incremented by 100 compared to the previous figures. Reference is also made to the description of these elements in relation to the previous embodiment of the invention.
[1 1 1] Sur cette figure, seule l’âme rigide 105Ar recouverte par le revêtement externe 105R déformable de l’espaceur 105 est représenté, et peut représenter n’importe quelle zone d’appui ou portion de zone d’appui, segment longitudinal et/ou vertical de l’espaceur 105 selon l’invention. Dans ce mode de réalisation, le revêtement externe 105R consiste en une couche d’élastomère, positionnée sur au moins une, préférentiellement deux faces 105Ar.1 de l’âme rigide 105Ar. [1 1 1] In this figure, only the rigid core 105 Ar covered by the deformable external covering 105 R of the spacer 105 is shown, and can represent any support zone or portion of a support zone , longitudinal and/or vertical segment of the spacer 105 according to the invention. In this embodiment, the external coating 105 R consists of a layer of elastomer, positioned on at least one, preferably two faces 105 Ar .1 of the rigid core 105 Ar .
Avantageusement, le revêtement externe 105R est appliqué sur l’âme rigide 105Ar par collage ou par coextrusion avec ladite âme 105Ar. La fonction d’étanchéité est assurée sur la ou les faces 105Ar.1 de ladite âme 105Ar sur lesquelles la couche d’élastomère est appliquée. Cette étanchéité permet de favoriser le refroidissement des cellules adjacentes à l’espaceur 105. Ce mode de réalisation est plus spécifique et peut être combiné avec le mode de réalisation décrit aux figures 1 à 5. Advantageously, the external coating 105 R is applied to the rigid core 105 Ar by bonding or by coextrusion with said core 105 Ar . The sealing function is ensured on the face(s) 105 Ar.1 of said core 105 Ar on which the elastomer layer is applied. This sealing makes it possible to promote the cooling of the cells adjacent to the spacer 105. This embodiment is more specific and can be combined with the embodiment described in Figures 1 to 5.
[1 12] La figure 7 est un schéma représentant une coupe de l’âme rigide de l’espaceur selon un troisième mode de réalisation de l’invention. Cette figure reprend la numérotation des figures précédentes pour les éléments identiques ou similaires, la numérotation étant toutefois incrémentée de 100 par rapport à la figure 6. Il est par ailleurs fait référence à la description de ces éléments en relation avec les modes de réalisation précédents de l’invention. [1 12] Figure 7 is a diagram representing a section of the rigid core of the spacer according to a third embodiment of the invention. This figure repeats the numbering of the previous figures for identical or similar elements, the numbering however being incremented by 100 compared to Figure 6. Reference is also made to the description of these elements in relation to the previous embodiments of the invention.
[1 13] Dans ce mode de réalisation, l’âme rigide 205Ar de l’espaceur 205 comprend au moins une rainure 205Ar.2 ou gorge sur une portion de ladite âme 205Ar. Dans le reste de la description de la figure 7, seul le terme de rainure sera employé par souci de simplification, et peut désigner, de manière indifférenciée, une rainure ou une gorge. Préférentiellement, l’âme rigide 205Ar comprend deux rainures 205Ar.2 situées en vis-à-vis l’une de l’autre, chaque rainure 205Ar.2 étant formée dans l’une des faces 205Ar.1 de l’âme 205Ar, donc de chaque côté de ladite âme 205Ar. [1 13] In this embodiment, the rigid core 205 Ar of the spacer 205 comprises at least one groove 205 Ar.2 or groove on a portion of said core 205 Ar . In the rest of the description of Figure 7, only the term groove will be used for the sake of simplification, and can designate, in an undifferentiated manner, a groove or a groove. Preferably, the rigid core 205 Ar comprises two grooves 205 Ar .2 located opposite each other, each groove 205 Ar .2 being formed in one of the faces 205 Ar .1 of the soul 205 Ar , therefore on each side of said soul 205 Ar .
[1 14] Dans chaque rainure 205Ar.2, le revêtement externe 205R forme un joint d’étanchéité 205Rj. Ainsi, lorsque l’âme rigide 205Ar ne comprend qu’une seule rainure 205Ar.2, un seul joint d’étanchéité 205Rj est monté dans ladite rainure 205Ar.2. Ce joint d’étanchéité 205Rj est donc retrouvé sur une face 205Ar.1 de la portion de l’âme rigide 205Ar dans laquelle se situe la rainure 205Ar.2. Alternativement, lorsque l’âme rigide 205Ar comprend deux rainures 205Ar.2, chaque rainure 205Ar.2 accueille un joint d’étanchéité 205Rj selon l’invention, le joint 205Rj étant alors positionné sur chacune des faces 205Ar.1 de l’âme 205Ar. [1 15] Avantageusement, le joint d’étanchéité 205Rj est un joint torique ayant un diamètre compris entre 0.8mm et 2mm. Plus préférentiellement, la rainure 205Ar.2 de l’âme rigide 205Ar présente une hauteur comprise entre 60% et 80% de la hauteur ou diamètre du joint d’étanchéité 205Rj. Préférentiellement, le joint d’étanchéité 205Rj présente une largeur comprise entre 1 .2 et 1 .8 fois le diamètre du joint d’étanchéité 205Rj. Ainsi, de manière particulièrement préférée, le diamètre du joint 205Rj doit être légèrement supérieur à la hauteur de la rainure 205Ar.2, de manière à ce que ledit joint 205Rj puisse être inséré dans la rainure 205Ar.2 par écrasement, sans risquer le déplacement ou la sortie du joint 205Rj de la rainure 205Ar.2. Le joint 205Rj pourra alors s’étendre légèrement en dehors de la rainure 205Ar.2, de manière à pouvoir exercer sa fonction d’étanchéité. Plus préférentiellement encore, le diamètre du joint 205Rj doit être inférieur à la largeur de ladite rainure 205Ar.2, de façon à ce que seule une portion du joint 205Rj ne sorte de la rainure 205Ar.2 après son insertion. [1 14] In each groove 205 Ar.2 , the external coating 205 R forms a seal 205 Rj . Thus, when the rigid core 205 Ar includes only one groove 205 Ar .2, a single seal 205 Rj is mounted in said groove 205 Ar .2. This seal 205 Rj is therefore found on a face 205 Ar .1 of the portion of the rigid core 205 Ar in which the groove 205 Ar .2 is located. Alternatively, when the rigid core 205 Ar comprises two grooves 205 Ar .2, each groove 205 Ar .2 accommodates a seal 205 Rj according to the invention, the seal 205 Rj then being positioned on each of the faces 205 Ar . 1 of the soul 205 Ar . [1 15] Advantageously, the seal 205 Rj is an O-ring having a diameter of between 0.8mm and 2mm. More preferably, the groove 205 Ar.2 of the rigid core 205 Ar has a height of between 60% and 80% of the height or diameter of the seal 205 Rj . Preferably, the seal 205 Rj has a width of between 1.2 and 1.8 times the diameter of the seal 205 Rj . Thus, in a particularly preferred manner, the diameter of the seal 205 Rj must be slightly greater than the height of the groove 205 Ar .2, so that said seal 205 Rj can be inserted into the groove 205 Ar .2 by crushing, without risking the movement or exit of the seal 205 Rj from the groove 205 Ar .2. The seal 205 Rj can then extend slightly outside the groove 205 Ar .2, so as to be able to perform its sealing function. Even more preferably, the diameter of the seal 205 Rj must be less than the width of said groove 205 Ar .2, so that only a portion of the seal 205 Rj leaves the groove 205 Ar .2 after its insertion.
[1 16] Alternativement, une des faces 205Ar.1 de l’âme rigide 205Ar peut présenter une rainure 205Ar.2 avec un joint d’étanchéité 205Rj, la deuxième face 205Ar.1 pouvant être recouverte par une couche d’élastomère selon le deuxième mode de réalisation de l’invention. La même fonction d’étanchéité au fluide caloporteur, de part et d’autre de l’espaceur 205 et au contact des deux cellules adjacentes, pourra être obtenue. Ce mode de réalisation peut également être combiné avec le mode de réalisation décrit aux figures 1 à 5. [1 16] Alternatively, one of the faces 205 Ar .1 of the rigid core 205 Ar may have a groove 205 Ar .2 with a seal 205 Rj , the second face 205 Ar .1 being able to be covered by a layer of elastomer according to the second embodiment of the invention. The same function of sealing against the heat transfer fluid, on either side of the spacer 205 and in contact with the two adjacent cells, can be obtained. This embodiment can also be combined with the embodiment described in Figures 1 to 5.
[1 17] La figure 8 est un schéma représentant une coupe de l’âme rigide de l’espaceur selon un quatrième mode de réalisation de l’invention. Cette figure reprend la numérotation des figures précédentes pour les éléments identiques ou similaires, la numérotation étant toutefois incrémentée de 100 par rapport à la figure 7. Il est par ailleurs fait référence à la description de ces éléments en relation avec les modes de réalisation précédents de l’invention. [1 17] Figure 8 is a diagram representing a section of the rigid core of the spacer according to a fourth embodiment of the invention. This figure repeats the numbering of the previous figures for identical or similar elements, the numbering however being incremented by 100 compared to Figure 7. Reference is also made to the description of these elements in relation to the previous embodiments of the invention.
[1 18] Dans ce mode de réalisation, la portion de l’âme rigide 305Ar de l’espaceur 305 comprend deux rainures 305Ar.2 ou gorges situées l’une au-dessous de l’autre et sur chacune des faces 305Ar.1 de l’âme 305Ar, donc sur chacun des côtés de ladite âme 305Ar. Dans le reste de la description de la figure 8, par souci de simplification, seul le terme de rainure sera employé, et peut désigner, de manière indifférenciée, une rainure ou une gorge. [1 18] In this embodiment, the portion of the rigid core 305 Ar of the spacer 305 comprises two grooves 305 Ar .2 or grooves located one below the other and on each of the faces 305 Ar .1 of the core 305 Ar , therefore on each side of said core 305 Ar . In the rest of the description of Figure 8, for the sake of for simplification, only the term groove will be used, and can designate, in an undifferentiated manner, a groove or a groove.
[1 19] Similairement au mode de réalisation précédent, chaque rainure 305Ar.2 comprend le revêtement externe 305R, et plus précisément le joint d’étanchéité 305Rj. Ce joint d’étanchéité 305Rj est donc retrouvé sur les deux faces 305Ar.1 de la portion de l’âme rigide 305Ar. [1 19] Similar to the previous embodiment, each groove 305 Ar .2 comprises the external coating 305 R , and more precisely the seal 305 Rj . This seal 305 Rj is therefore found on the two faces 305 Ar .1 of the portion of the rigid core 305 Ar .
[120] Avantageusement, le joint d’étanchéité 305Rj est un joint torique, avec un diamètre compris entre 0.8mm et 2mm. Plus préférentiellement, la rainure 305Ar.2 de l’âme rigide 305Ar présente une hauteur comprise entre 60% et 80% de la hauteur ou diamètre du joint d’étanchéité 305Rj. Préférentiellement, le joint d’étanchéité 305Rj présente une largeur comprise entre 1 .2 et 1 .8 fois le diamètre du joint d’étanchéité 305Rj. Ainsi, de manière particulièrement préférée, le diamètre du joint 305Rj doit être légèrement supérieur à la hauteur de la rainure 305Ar.2, de manière à ce que ledit joint 305Rj puisse être inséré dans la rainure 305Ar.2 par écrasement, sans risquer le déplacement ou la sortie du joint 305Rj de la rainure 305Ar.2. Le joint 305Rj pourra alors s’étendre légèrement en dehors de la rainure 305Ar.2, de manière à pouvoir exercer sa fonction d’étanchéité. Plus préférentiellement encore, le diamètre du joint 305Rj doit être inférieur à la largeur de ladite rainure 305Ar.2, de façon à ce que seule une portion du joint 305Rj ne sorte de la rainure 305Ar.2 après son insertion. Ce mode de réalisation de l’invention est particulièrement adapté si la largeur totale de l’espaceur 305 n’est pas suffisante pour accueillir deux joints d’étanchéité 305Rj face à face. Ainsi, ce mode de réalisation est adapté si l’on souhaite par exemple utiliser un espaceur 305 plus fin (d’une largeur d’environ 1 mm par exemple). [120] Advantageously, the seal 305 Rj is an O-ring, with a diameter of between 0.8mm and 2mm. More preferably, the groove 305 Ar.2 of the rigid core 305 Ar has a height of between 60% and 80% of the height or diameter of the seal 305 Rj . Preferably, the seal 305 Rj has a width of between 1.2 and 1.8 times the diameter of the seal 305 Rj . Thus, in a particularly preferred manner, the diameter of the seal 305 Rj must be slightly greater than the height of the groove 305 Ar .2, so that said seal 305 Rj can be inserted into the groove 305 Ar .2 by crushing, without risking the movement or exit of the seal 305 Rj from the groove 305 Ar .2. The seal 305 Rj can then extend slightly outside the groove 305 Ar .2, so as to be able to perform its sealing function. Even more preferably, the diameter of the seal 305 Rj must be less than the width of said groove 305 Ar .2, so that only a portion of the seal 305 Rj leaves the groove 305 Ar .2 after its insertion. This embodiment of the invention is particularly suitable if the total width of the spacer 305 is not sufficient to accommodate two seals 305 Rj face to face. Thus, this embodiment is suitable if one wishes for example to use a thinner spacer 305 (with a width of approximately 1 mm for example).
[121 ] La figure 9 représente une vue de l’espaceur selon un cinquième mode de réalisation de l’invention. Cette figure reprend la numérotation des figures précédentes pour les éléments identiques ou similaires, la numérotation étant toutefois incrémentée de 100 par rapport à la figure 8. Il est par ailleurs fait référence à la description de ces éléments en relation avec les modes de réalisation précédents de l’invention. [121] Figure 9 represents a view of the spacer according to a fifth embodiment of the invention. This figure repeats the numbering of the previous figures for identical or similar elements, the numbering however being incremented by 100 compared to Figure 8. Reference is also made to the description of these elements in relation to the previous embodiments of the invention.
[122] Les espaceurs des quatre premiers modes de réalisation de l’invention sont généralement prévus pour être clipsés sur la cellule. De manière alternative, ces espaceurs peuvent être collés. L’espaceur 405 selon le cinquième mode de réalisation de l’invention est conçu pour être collé sur l’une des grandes faces latérales 403A.3 de la cellule 403A, préférentiellement la première grande face latérale 403A.3a de ladite cellule 403A. [122] The spacers of the first four embodiments of the invention are generally intended to be clipped onto the cell. Alternatively, these spacers can be glued. The spacer 405 according to the fifth embodiment of the invention is designed to be glued to one of the large side faces 403A.3 of the cell 403A, preferably the first large side face 403A.3a of said cell 403A.
[123] Pour que cet espaceur 405 puisse être collé le plus efficacement possible, il est préférable qu’il soit formé d’une pluralité de segments, ou d’éléments indépendants (405D.1 , 405D.2). Ainsi, la pluralité de segments sont distincts les uns des autres, et les éléments indépendants (405D.1 , 405D.2) sont sans connexion entre eux. Les éléments indépendants (405D.1 , 405D.2) peuvent être formés par un premier élément 405D.1 et un deuxième élément 405D.2. Plus particulièrement, chaque élément (405D.1 , 405D.2) présente des segments verticaux (405D.1 a, 405D.2a) et longitudinaux (405D.1 b, 405D.2b), de manière à définir une partie du circuit de circulation 401 B du fluide caloporteur au sein de l’espaceur 405. La circulation dudit fluide est préférentiellement réalisée du bas vers le haut, entre les deux grandes faces latérales 403A.3 de deux cellules 403A adjacentes. [123] So that this spacer 405 can be glued as efficiently as possible, it is preferable that it is formed of a plurality of segments, or independent elements (405D.1, 405D.2). Thus, the plurality of segments are distinct from each other, and the independent elements (405D.1, 405D.2) are without connection between them. The independent elements (405D.1, 405D.2) can be formed by a first element 405D.1 and a second element 405D.2. More particularly, each element (405D.1, 405D.2) has vertical (405D.1 a, 405D.2a) and longitudinal (405D.1 b, 405D.2b) segments, so as to define part of the circuit of circulation 401 B of the heat transfer fluid within the spacer 405. The circulation of said fluid is preferably carried out from bottom to top, between the two large side faces 403A.3 of two adjacent cells 403A.
[124] Avantageusement, le premier élément 405D.1 présente un segment vertical 405D.1 a configuré pour être positionné contre une première extrémité latérale 403A.3aiii de la première grande face latérale 403A.3a de la cellule 403A. Deux segments longitudinaux 405D.1 b s’étendent depuis le segment vertical 405D.1 a le long de la première grande face latérale 403A.3a, le premier élément 405D.1 étant préférentiellement conçu pour être positionné au milieu de la grande face latérale 403A.3a. [124] Advantageously, the first element 405D.1 has a vertical segment 405D.1 configured to be positioned against a first lateral end 403A.3aiii of the first large lateral face 403A.3a of the cell 403A. Two longitudinal segments 405D.1 b extend from the vertical segment 405D.1 a along the first large side face 403A.3a, the first element 405D.1 being preferably designed to be positioned in the middle of the large side face 403A .3a.
[125] Préférentiellement, le deuxième élément 405D.2 présente un segment vertical 405D.2a configuré pour être positionné contre une deuxième extrémité latérale 403A.3aiiii de la première grande face latérale 403A.3a de la cellule 403A. Trois segments longitudinaux 405D.2b s’étendent depuis le segment vertical 405D.2a le long de la première grande face latérale 403A.3a, le deuxième élément 405D.2 étant préférentiellement conçu pour encadrer, au moins partiellement, le premier élément 405D.1 . Deux des segments longitudinaux 405D.2b s’étendent au niveau des extrémités supérieure 403A.3ai et inférieure 403A.3aii de la première grande face latérale 403A.3a de la cellule 403A, le troisième segment longitudinal 405D.2b s’étendant entre les segments longitudinaux 405D.1 b du premier élément 405D.1 . [125] Preferably, the second element 405D.2 has a vertical segment 405D.2a configured to be positioned against a second lateral end 403A.3aiiii of the first large lateral face 403A.3a of the cell 403A. Three longitudinal segments 405D.2b extend from the vertical segment 405D.2a along the first large lateral face 403A.3a, the second element 405D.2 being preferably designed to frame, at least partially, the first element 405D.1 . Two of the longitudinal segments 405D.2b extend at the upper 403A.3ai and lower 403A.3aii ends of the first large lateral face 403A.3a of the cell 403A, the third segment longitudinal 405D.2b extending between the longitudinal segments 405D.1 b of the first element 405D.1.
[126] Ces deux éléments (405D.1 , 405D.2) pourront, une fois collés sur l’une des grandes faces latérales 403A.3 d’une cellule 403A, délimiter une partie de circuit de circulation 401 B qui, comme précédemment, permettra le passage du fluide caloporteur à la surface des cellules 403A adjacentes, donc le refroidissement desdites cellules 403A. Du fait du collage des éléments (405D.1 , 405D.2) directement sur la cellule 403A, l’espaceur 405 présente naturellement des orifices 405D.3 nécessaires au déplacement du fluide caloporteur vers et depuis les parties du circuit de circulation 401 B, vers et depuis les collecteurs d’entrée ou de sortie du fluide (les collecteurs n’étant pas représentés sur cette figure). [126] These two elements (405D.1, 405D.2) can, once stuck on one of the large side faces 403A.3 of a cell 403A, delimit a part of the circulation circuit 401 B which, as previously , will allow the passage of the heat transfer fluid to the surface of the adjacent cells 403A, therefore the cooling of said cells 403A. Due to the bonding of the elements (405D.1, 405D.2) directly on the cell 403A, the spacer 405 naturally has orifices 405D.3 necessary for moving the heat transfer fluid to and from the parts of the circulation circuit 401 B, to and from the fluid inlet or outlet manifolds (the manifolds are not shown in this figure).
[127] Ainsi, les espaceurs 405 selon ce mode de réalisation sont plus simples : ils ne possèdent qu’une zone d’appui principale 405A, ils sont donc plus faciles et plus rapides à produire. Ils permettent également d’éviter l’utilisation d’un élastomère tout en gardant une bonne étanchéité de l’espaceur 405, ils sont donc moins coûteux à produire. [127] Thus, the spacers 405 according to this embodiment are simpler: they only have a main support zone 405A, they are therefore easier and faster to produce. They also make it possible to avoid the use of an elastomer while maintaining good sealing of the 405 spacer, so they are less expensive to produce.
[128] Le collage de l’espaceur 405 sur la grande face latérale 403A.3 de la cellule 403A peut être réalisé par n’importe quelle méthode connue de l’homme du métier. Les caractéristiques décrites aux autres modes de réalisation peuvent être facilement combinées avec les caractéristiques de ce mode de réalisation de l’invention. [128] The bonding of the spacer 405 on the large side face 403A.3 of the cell 403A can be carried out by any method known to those skilled in the art. The features described in other embodiments can be easily combined with the features of this embodiment of the invention.
[129] Les figures 10 et 11 montrent des vues de l’espaceur dans un boîtier de bloc batterie, selon deux variantes d’un sixième mode de réalisation de l’invention. Ces figures reprennent la numérotation des figures précédentes pour les éléments identiques ou similaires, la numérotation étant toutefois incrémentée de 100 par rapport à la figure 9. Il est par ailleurs fait référence à la description de ces éléments en relation avec les modes de réalisation précédents de l’invention. [129] Figures 10 and 11 show views of the spacer in a battery pack housing, according to two variants of a sixth embodiment of the invention. These figures repeat the numbering of the previous figures for identical or similar elements, the numbering however being incremented by 100 compared to Figure 9. Reference is also made to the description of these elements in relation to the previous embodiments of the invention.
[130] Dans les deux variantes de réalisation qui suivent, l’espaceur 505 comprend la zone d'appui principale 505A configurée pour venir en appui contre la grande face latérale 503A.3 de la cellule 503A, et les deux zones d'appui latérales 505B configurées pour venir en appui contre les petites faces latérales de ladite cellule 503A (les petites faces latérales n’étant pas visibles à la figure 8). Plusieurs cellules 503A forment le bloc batterie 503, qui est lui-même positionné dans le boîtier 501 A. Sur ces figures, les deux grandes parois latérales 501 A.1 du boîtier 501 A sont également indiquées. [130] In the two alternative embodiments which follow, the spacer 505 comprises the main support zone 505A configured to come to bear against the large lateral face 503A.3 of the cell 503A, and the two lateral support zones 505B configured to come to bear against the small side faces of said cell 503A (the small side faces are not visible in Figure 8). Several cells 503A form the battery block 503, which is itself positioned in the housing 501 A. In these figures, the two large side walls 501 A.1 of the housing 501 A are also indicated.
[131] Comme précédemment, le dispositif de régulation thermique 501 comprend le circuit de circulation 501 B du fluide caloporteur. En revanche, la partie du circuit de circulation 501 B du fluide caloporteur formée dans l’espaceur 505 présente des sections de circulation 501 B.1 à largeurs variables. Ces sections 501 B.1 sont formées avantageusement par un ou des segments longitudinaux 505A.1 ou verticaux 505A.2 de l’espaceur 505. Avantageusement, les sections de circulation 501 B.1 du circuit de circulation 501 B présentent une largeur décroissante depuis le collecteur d’entrée 501 C vers le collecteur de sortie 501 D. De manière préférentielle, cette décroissance peut être graduelle ou continue. La largeur décroissante des sections de circulation 501 B.1 est comprise entre -20% et -80%, et préférentiellement comprise entre -40% et -60%. [131] As previously, the thermal regulation device 501 comprises the circulation circuit 501 B of the heat transfer fluid. On the other hand, the part of the circulation circuit 501 B of the heat transfer fluid formed in the spacer 505 has circulation sections 501 B.1 of variable widths. These sections 501 B.1 are advantageously formed by one or more longitudinal segments 505A.1 or vertical segments 505A.2 of the spacer 505. Advantageously, the circulation sections 501 B.1 of the circulation circuit 501 B have a decreasing width from the inlet collector 501 C towards the outlet collector 501 D. Preferably, this decrease can be gradual or continuous. The decreasing width of the circulation sections 501 B.1 is between -20% and -80%, and preferably between -40% and -60%.
[132] Le boîtier 501 A de la figure 10 comprend les deux collecteurs d’entrée 501 C et de sortie 501 D, chaque collecteur (501 C, 501 D) étant respectivement positionné sur l’une des deux grandes parois latérales 501 A.1 du boîtier 501 A. Chacune des zones d’appui latérales 505B de l’espaceur 505 comprend au moins un orifice supérieur 505B.2, l’orifice 505B.2 de la première zone d’appui latérale 505B.3 permettant l’entrée du fluide caloporteur dans la partie du circuit de circulation 501 B de l’espaceur 505, et l’orifice supérieur 505B.2 de la deuxième zone d’appui latérale 505B.4 permettant la sortie du fluide caloporteur de la partie du circuit de circulation 501 B positionné sur l’espaceur 505. De plus, l’espaceur 505 présente des segments verticaux 505A.2 qui vont délimiter les sections de circulation 501 B.1 , lesdits segments 505A.2 se rapprochant de plus en plus à mesure qu’ils sont positionnés à proximité du collecteur de sortie 501 D. [132] The housing 501 A of Figure 10 comprises the two inlet collectors 501 C and outlet 501 D, each collector (501 C, 501 D) being respectively positioned on one of the two large side walls 501 A. 1 of the housing 501 A. Each of the lateral support zones 505B of the spacer 505 comprises at least one upper orifice 505B.2, the orifice 505B.2 of the first lateral support zone 505B.3 allowing entry of the heat transfer fluid in the part of the circulation circuit 501 B of the spacer 505, and the upper orifice 505B.2 of the second lateral support zone 505B.4 allowing the exit of the heat transfer fluid from the part of the circulation circuit 501 B positioned on the spacer 505. In addition, the spacer 505 has vertical segments 505A.2 which will delimit the circulation sections 501 B.1, said segments 505A.2 getting closer and closer as they are positioned near the 501 D output collector.
[133] Dans le cas du boîtier 501 A de la figure 11 , le positionnement des collecteurs (501 C, 501 D) est réalisé sur une seule grande paroi latérale 501 A.1 dudit boîtier 501 A. L’une des zones d’appui latérales 505B de l’espaceur 505 présente, en outre, au moins un orifice supérieur 505B.2 et un orifice inférieur 505B.1 , chacun des orifices (505B.1 , 505B.2) étant adapté pour permettre le passage du fluide caloporteur. Préférentiellement, l’orifice inférieur 505B.1 permet l’entrée du fluide dans la partie du circuit de circulation 501 B située sur l’espaceur 505, et l’orifice supérieur 505B.2 permettent la sortie dudit fluide de la partie du circuit de circulation 501 B de l’espaceur 505. [133] In the case of the housing 501 A of the figure 11, the positioning of the collectors (501 C, 501 D) is carried out on a single large side wall 501 A.1 of said housing 501 A. One of the zones of lateral supports 505B of the spacer 505 also has at least one upper orifice 505B.2 and one lower orifice 505B.1, each of the orifices (505B.1, 505B.2) being adapted to allow the passage of the fluid heat carrier. Preferably, the lower orifice 505B.1 allows the entry of the fluid into the part of the circulation circuit 501 B located on the spacer 505, and the upper orifice 505B.2 allows the exit of said fluid from the part of the circulation circuit. circulation 501 B of spacer 505.
[134] Dans cet espaceur 505 de la figure 11 , les sections de circulation 501 B.1 diminuent également de largeur à mesure que l’on se rapproche du collecteur de sortie 501 D. Ceci est dû à la présence, sur cet espaceur 505, des segments longitudinaux médians 505A.1 c qui s’étendent dans la partie ajourée de la section de circulation 501 B.1 et entre les segments longitudinaux supérieur 505A.1 a et inférieur 505A.1 b. Les sections de circulations 501 B.1 sont agencées de façon à former une partie du circuit de circulation 501 B forcée du fluide caloporteur entre les cellules 503A adjacentes. [134] In this spacer 505 of the figure 11, the circulation sections 501 B.1 also decrease in width as we approach the outlet collector 501 D. This is due to the presence, on this spacer 505 , median longitudinal segments 505A.1 c which extend in the perforated part of the circulation section 501 B.1 and between the upper longitudinal segments 505A.1 a and lower 505A.1 b. The circulation sections 501 B.1 are arranged so as to form part of the forced circulation circuit 501 B of the heat transfer fluid between the adjacent cells 503A.
[135] Ainsi, l’espaceur 505 selon les deux variantes de réalisation de l’invention présente un fonctionnement différent selon l’activation ou non de la pompe du dispositif de régulation thermique 501 . [135] Thus, the spacer 505 according to the two alternative embodiments of the invention presents a different operation depending on whether or not the pump of the thermal regulation device 501 is activated.
[136] Lorsque la pompe du dispositif de régulation thermique 501 est fonctionnelle (la pompe n’étant pas visible sur les figures 10 et 1 1 ), la diminution de la taille des sections de circulation 501 B.1 dans ces deux variantes de réalisation permet l’augmentation de la vitesse du fluide caloporteur, tout en augmentant la turbulence du fluide. Un refroidissement efficace des grandes faces latérales 503A.3 des cellules 503A est alors maintenue. [136] When the pump of the thermal regulation device 501 is functional (the pump not being visible in Figures 10 and 1 1), the reduction in the size of the circulation sections 501 B.1 in these two alternative embodiments allows the speed of the heat transfer fluid to increase, while increasing the turbulence of the fluid. Effective cooling of the large side faces 503A.3 of the cells 503A is then maintained.
[137] Mais lorsque la pompe du dispositif de régulation thermique 501 n’est pas active (en cas d’emballement thermique, par exemple), réchauffement du fluide caloporteur permet malgré tout son déplacement. En effet, la variation de densité entre le fluide chaud qui s’élève par rapport au fluide froid va permettre un refroidissement d’une partie de la chaleur générée par la cellule 503A. La diminution de la largeur des sections de circulation 501 B.1 permet alors de favoriser l’écoulement du fluide et améliore également le refroidissement de la cellule 503A. [137] But when the pump of the thermal regulation device 501 is not active (in the event of thermal runaway, for example), heating of the heat transfer fluid still allows it to move. Indeed, the variation in density between the hot fluid which rises relative to the cold fluid will allow a portion of the heat generated by cell 503A to be cooled. Reducing the width of the circulation sections 501 B.1 then makes it possible to promote the flow of the fluid and also improves the cooling of the cell 503A.
[138] Les figures 12, 13 et 14 montrent, respectivement, une vue en coupe d’un dispositif de régulation thermique, d’une vue en perspective d’un espaceur et d’une vue en coupe dudit dispositif avec les collecteurs positionnés d’un même côté du boîtier, selon un septième mode de réalisation de l’invention. Ces figures reprennent la numérotation des figures précédentes pour les éléments identiques ou similaires, la numérotation étant toutefois incrémentée de 100 par rapport au sixième mode de réalisation de l’invention. Il est par ailleurs fait référence à la description de ces éléments en relation avec les modes de réalisation précédents de l’invention. [138] Figures 12, 13 and 14 show, respectively, a sectional view of a thermal regulation device, a perspective view of a spacer and of a sectional view of said device with the collectors positioned on the same side of the housing, according to a seventh embodiment of the invention. These figures repeat the numbering of the previous figures for identical or similar elements, the numbering however being incremented by 100 compared to the sixth embodiment of the invention. Reference is also made to the description of these elements in relation to the previous embodiments of the invention.
[139] Dans ce mode de réalisation, le bloc batterie 603 présente deux ou plusieurs rangées de cellules (603A, 603A’) accolées. Sur la figure 12, le bloc batterie 603 est composé de deux rangées de cellules (603A, 603A’) accolées côte-à-côte. [139] In this embodiment, the battery pack 603 has two or more rows of cells (603A, 603A') joined together. In Figure 12, the battery pack 603 is composed of two rows of cells (603A, 603A’) placed side by side.
[140] Pour permettre la tenue des cellules (603A, 603A’) et l’écoulement homogène le long de leurs grandes faces latérales (603A.3, 603A’.3), les segments (605A.1 , 605A.2) de l’espaceur 605 sont conformés de manière à créer un ou des circuits de circulation 601 B forcée présentant chacun une ou plusieurs passes, comme dans le cas d’un espaceur pour une seule cellule décrit précédemment. [140] To allow the cells (603A, 603A') to hold together and the homogeneous flow along their large lateral faces (603A.3, 603A'.3), the segments (605A.1, 605A.2) of the spacer 605 are shaped so as to create one or more forced circulation circuits 601 B each having one or more passes, as in the case of a spacer for a single cell described previously.
[141] Avantageusement, pour que la température soit la plus homogène possible, chaque circuit 601 B (et chacune de ses passes) s’étend - ou est à cheval - sur les deux grandes faces latérales (603A.3, 603A’.3) des cellules (603A, 603A’) disposées côte-à-côte. [141] Advantageously, so that the temperature is as uniform as possible, each circuit 601 B (and each of its passes) extends - or straddles - the two large lateral faces (603A.3, 603A'.3 ) cells (603A, 603A') arranged side by side.
[142] L’espaceur 605 forme une étanchéité au fluide tout le long du circuit 601 B comme avec un espaceur pour une seule cellule décrit précédemment. [142] The spacer 605 forms a fluid seal all along the circuit 601 B as with a spacer for a single cell described previously.
[143] Sur les figures 12, 13 et 14, l’espaceur 605 comprend une nervure médiane 605A.3 qui s’étend dans la hauteur des cellules (603A, 603A’) et qui s’installe en usage entre les extrémités latérales des grandes faces latérales (603A.3, 603A’.3). Cette nervure médiane 605A.3 remplit ainsi l’espace entre les deux cellules (603A, 603A’) et forme étanchéité entre lesdites cellules (603A, 603A’). Des ouvertures 605A.3a sont ménagées dans la nervure médiane 605A.3 de manière à autoriser la circulation du fluide entre les grandes faces latérales (603A.3, 603A’.3). [143] In Figures 12, 13 and 14, the spacer 605 comprises a median rib 605A.3 which extends in the height of the cells (603A, 603A') and which is installed in use between the lateral ends of the large side faces (603A.3, 603A'.3). This median rib 605A.3 thus fills the space between the two cells (603A, 603A’) and forms a seal between said cells (603A, 603A’). Openings 605A.3a are provided in the central rib 605A.3 so as to allow the circulation of the fluid between the large side faces (603A.3, 603A’.3).
[144] La nervure médiane 605A.3 permet en outre une distanciation des cellules (603A, 603A’) disposées côte-à-côte et joue un rôle mécanique contre le gonflement desdites cellules (603A, 603A’) induit par leur montée en température. Elle contribue à maintenir davantage les cellules (603A, 603A’) en compression sous l’effet de ce gonflement, ce qui assure une capacité maximale desdites cellules (603A, 603A’). [144] The median rib 605A.3 also allows distancing of the cells (603A, 603A') arranged side by side and plays a mechanical role against the swelling of said cells (603A, 603A') induced by their rise in temperature. It contributes to further maintaining the cells (603A, 603A') in compression under the effect of this swelling, which ensures maximum capacity of said cells (603A, 603A').
[145] L’étanchéité entre les cellules (603A, 603A’) est particulièrement avantageuse lorsque les collecteurs d’entrée/sortie de fluide (601 C, 601 D) sont disposés latéralement et d’un seul côté du bloc batterie 603, comme illustré sur la figure 12. L’orifice inférieur 605B.1 d’entrée et l’orifice supérieur 605B.2 de sortie (figure 13) du circuit 601 B sont alors aménagés dans l’espaceur 605, au niveau d’une nervure, ou d’une zone d’appui latérale, située au bord de la cellule. [145] The seal between the cells (603A, 603A') is particularly advantageous when the fluid inlet/outlet collectors (601 C, 601 D) are arranged laterally and on one side of the battery pack 603, as illustrated in Figure 12. The lower inlet orifice 605B.1 and the upper outlet orifice 605B.2 (Figure 13) of the circuit 601 B are then arranged in the spacer 605, at the level of a rib, or a lateral support zone, located at the edge of the cell.
[146] Selon un autre mode de réalisation, les segments (605A.1 , 605A.2) peuvent être aménagées de sorte à former un premier circuit qui serpente le long de la grande face latérale 603A.3 de la première cellule 603A et un deuxième circuit qui serpente le long de la grande face latérale 603A’.3 de la deuxième cellule 603A’. La communication entre les deux circuits peut être réalisée au niveau de la paroi supérieure 601 A.3 (plus particulièrement au niveau de la zone des busbars) ou de la paroi inférieure 601 A.4 du boîtier 601 A. Ce mode de réalisation à l’avantage de ne pas nécessiter d’étanchéité entre les cellules (603A, 603A’), mais n’est pas optimal en termes d’homogénéité de température du fait que le fluide arrive plus chaud sur la deuxième cellule 603A’ que sur la première cellule 603A. [146] According to another embodiment, the segments (605A.1, 605A.2) can be arranged so as to form a first circuit which winds along the large side face 603A.3 of the first cell 603A and a second circuit which winds along the large side face 603A'.3 of the second cell 603A'. Communication between the two circuits can be carried out at the upper wall 601 A.3 (more particularly at the busbar area) or at the lower wall 601 A.4 of the housing 601 A. This embodiment has 'advantage of not requiring sealing between the cells (603A, 603A'), but is not optimal in terms of temperature homogeneity due to the fact that the fluid arrives hotter on the second cell 603A' than on the first cell 603A.
[147] Sur la figure 14, les collecteurs d’entrée/sortie de fluide (601 C, 601 D) sont disposés latéralement et d’un seul côté du bloc batterie 603. Pour assurer l’alimentation d’une ou plusieurs cellules 603A situées aux extrémités du bloc batterie 603, le collecteur d’entrée 601 C et/ou le collecteur de sortie 601 D peuvent être prolongés et coudés de manière à déboucher directement dans le circuit 601 B formé au niveau d’au moins une desdites cellules d’extrémité. [147] In Figure 14, the fluid inlet/outlet collectors (601 C, 601 D) are arranged laterally and on one side of the battery block 603. To ensure the supply of one or more cells 603A located at the ends of the battery block 603, the input collector 601 C and/or the output collector 601 D can be extended and bent so as to open directly into the circuit 601 B formed at at least one of said cells d 'end.
[148] L’agencement des différents éléments et/ou moyens et/ou étapes de l’invention, dans les modes de réalisation décrits ci-dessus, ne doit pas être compris comme exigeant un tel agencement dans toutes les implémentations. En tout état de cause, on comprendra que diverses modifications peuvent être apportées à ces éléments et/ou moyens et/ou étapes, sans s'écarter de l'esprit et de la portée de l’invention. [148] The arrangement of the different elements and/or means and/or steps of the invention, in the embodiments described above, should not be understood as requiring such an arrangement in all implementations. In any case, it will be understood that various modifications may be made to these elements and/or means and/or steps, without departing from the spirit and scope of the invention.
[149] En outre, une ou plusieurs caractéristiques exposées seulement dans un mode de réalisation peuvent être combinées avec une ou plusieurs autres caractéristiques exposées seulement dans un autre mode de réalisation. De même, une ou plusieurs caractéristiques exposées seulement dans un mode de réalisation peuvent être généralisées aux autres modes de réalisation, même si ce ou ces caractéristiques sont décrites seulement en combinaison avec d’autres caractéristiques. [149] Additionally, one or more features set forth only in one embodiment may be combined with one or more other features set forth only in another embodiment. Likewise, one or more characteristics presented only in one embodiment can be generalized to other embodiments, even if this or these characteristics are described only in combination with other characteristics.
[150] L’usage du verbe « comporter », « comprendre » ou « inclure » et de ses formes conjuguées n’exclut pas la présence d’autres éléments ou d’autres étapes que ceux énoncés dans une revendication. | [150] The use of the verb “include”, “understand” or “include” and its conjugated forms does not exclude the presence of other elements or other steps than those set out in a claim. |
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FRFR2209917 | 2022-09-29 | ||
| FR2209917A FR3140482A1 (en) | 2022-09-29 | 2022-09-29 | Spacer for battery cells, configured to form part of the circulation circuit sealed against the heat transfer fluid |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024068420A1 true WO2024068420A1 (en) | 2024-04-04 |
Family
ID=84819916
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2023/076047 Ceased WO2024068420A1 (en) | 2022-09-29 | 2023-09-21 | Spacer for battery cells, configured to form part of the circulation circuit and sealed with respect to the heat transfer fluid |
Country Status (2)
| Country | Link |
|---|---|
| FR (1) | FR3140482A1 (en) |
| WO (1) | WO2024068420A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102024113041A1 (en) * | 2024-05-08 | 2025-11-13 | Kautex Textron Gmbh & Co. Kg | Battery component holder for arranging at least one battery component, battery component holder device comprising a multitude of battery component holders, battery component stack comprising a battery component holder device, battery housing comprising a battery component holder device, traction battery comprising a battery housing, and motor vehicle comprising a traction battery |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20120064379A1 (en) | 2010-09-14 | 2012-03-15 | Honda Motor Co., Ltd. | Battery module |
| EP2472633A1 (en) * | 2011-01-04 | 2012-07-04 | SB LiMotive Co., Ltd. | Battery module |
| EP2533350A1 (en) * | 2011-06-10 | 2012-12-12 | SB LiMotive Co., Ltd. | Battery module with improved heat exchange efficiency |
| EP2608309A1 (en) | 2011-12-21 | 2013-06-26 | Fortu Intellectual Property AG | Battery module with battery module housing and battery cells |
| WO2013147659A1 (en) * | 2012-03-30 | 2013-10-03 | Alelion Batteries Ab | Battery pack |
| CN105261720A (en) | 2014-07-11 | 2016-01-20 | 罗伯特·博世有限公司 | Device for arranging a plurality of battery single cell |
| CN110838607A (en) * | 2019-10-29 | 2020-02-25 | 江苏大学 | A type of liquid-cooled plate with tapered section |
| US20220013836A1 (en) * | 2018-11-27 | 2022-01-13 | Amogreentech Co., Ltd. | Pouch type battery cartridge and pouch type battery pack comprising same |
-
2022
- 2022-09-29 FR FR2209917A patent/FR3140482A1/en active Pending
-
2023
- 2023-09-21 WO PCT/EP2023/076047 patent/WO2024068420A1/en not_active Ceased
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20120064379A1 (en) | 2010-09-14 | 2012-03-15 | Honda Motor Co., Ltd. | Battery module |
| EP2472633A1 (en) * | 2011-01-04 | 2012-07-04 | SB LiMotive Co., Ltd. | Battery module |
| EP2533350A1 (en) * | 2011-06-10 | 2012-12-12 | SB LiMotive Co., Ltd. | Battery module with improved heat exchange efficiency |
| EP2608309A1 (en) | 2011-12-21 | 2013-06-26 | Fortu Intellectual Property AG | Battery module with battery module housing and battery cells |
| WO2013147659A1 (en) * | 2012-03-30 | 2013-10-03 | Alelion Batteries Ab | Battery pack |
| CN105261720A (en) | 2014-07-11 | 2016-01-20 | 罗伯特·博世有限公司 | Device for arranging a plurality of battery single cell |
| US20220013836A1 (en) * | 2018-11-27 | 2022-01-13 | Amogreentech Co., Ltd. | Pouch type battery cartridge and pouch type battery pack comprising same |
| CN110838607A (en) * | 2019-10-29 | 2020-02-25 | 江苏大学 | A type of liquid-cooled plate with tapered section |
Also Published As
| Publication number | Publication date |
|---|---|
| FR3140482A1 (en) | 2024-04-05 |
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