WO2024062510A1 - Control method for a boiler and corresponding boiler - Google Patents
Control method for a boiler and corresponding boiler Download PDFInfo
- Publication number
- WO2024062510A1 WO2024062510A1 PCT/IT2023/050215 IT2023050215W WO2024062510A1 WO 2024062510 A1 WO2024062510 A1 WO 2024062510A1 IT 2023050215 W IT2023050215 W IT 2023050215W WO 2024062510 A1 WO2024062510 A1 WO 2024062510A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- container
- boiler
- time
- provides
- heating rate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/0005—Details for water heaters
- F24H9/0042—Cleaning arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H15/00—Control of fluid heaters
- F24H15/10—Control of fluid heaters characterised by the purpose of the control
- F24H15/104—Inspection; Diagnosis; Trial operation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H15/00—Control of fluid heaters
- F24H15/10—Control of fluid heaters characterised by the purpose of the control
- F24H15/14—Cleaning; Sterilising; Preventing contamination by bacteria or microorganisms, e.g. by replacing fluid in tanks or conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/20—Arrangement or mounting of control or safety devices
- F24H9/2007—Arrangement or mounting of control or safety devices for water heaters
Definitions
- the present invention concerns a control method for a boiler and the corresponding boiler, which can find application, for example but without any limitations to generality, in the field of household appliances or professional machines, such as, for example, apparatuses for ironing or cleaning, apparatuses for preparing beverages, steamers for cooking food, steam ovens, or similar and comparable apparatuses.
- Household appliances or professional machines which comprise a boiler for producing hot water or steam are known.
- household appliances or professional machines are apparatuses for ironing or cleaning, apparatuses for preparing beverages, steamers for cooking food, steam ovens, or similar and comparable apparatuses.
- a boiler comprises an airtight container for the water, a heat source attached to the container to heat the water, and a delivery aperture through which the heated water or steam can escape.
- the cleaning is normally carried out by hand by a user, and provides to empty and possibly also rinse the container a few times until it is completely emptied.
- the signaling devices are configured to measure the amount of water processed over time by the boiler and generate a warning signal, luminous, audible or suchlike, when the amount of water processed reaches a maximum value.
- a disadvantage of known boilers is that the warning signal can be deactivated by the user even without having actually cleaned the container.
- boilers which have a reset button to deactivate the warning signal, or boilers for which the warning signal can be permanently deactivated by simply turning off the power supply to the boiler. This encourages negligent behavior by the user who, instead of cleaning the container, deactivates the warning signal without having actually cleaned the container.
- Document W02020/003333A1 describes a method for controlling and cleaning a boiler which provides to set a desired programmed frequency of cleaning cycles, which can be automated or signaled to be started manually by a user, and to assess whether or not to vary this frequency according to whether the boiler is operating effectively.
- one purpose of the present invention is to provide a control method for a boiler that allows to detect if the boiler has been cleaned.
- Another purpose of the present invention is to provide a control method for a boiler that allows to keep the thermal efficiency of the boiler constant over time.
- Another purpose of the present invention is to provide a control method for a boiler that allows to keep the reliability of the boiler constant over time.
- a control method for a boiler which comprises a container for containing water, heating means associated with the container and signaling means for signaling to a user the need to clean the container.
- the method comprises a signaling step in which the signaling means are activated.
- the signaling means can be activated after a certain time of use of the boiler, after the passage of a certain amount of water and/or or when operating inefficiencies or anomalies of the boiler are identified, which could be caused by the presence of limescale.
- the method also comprises a verification step which provides to detect at least one first parameter correlated to the heating efficiency of the container, and to compare the at least one first parameter with at least one second parameter in order to verify whether the container has been cleaned and then, consequently, allow to deactivate the signaling means.
- the method provides to allow the deactivation of the signaling means only when the verification step gives a positive outcome, that is, when it has been verified that a cleaning of the container has been carried out.
- the method provides to prevent the deactivation of the signaling means when the verification step gives a negative outcome.
- the user is not allowed to deactivate the signaling means until it has been verified that the water container has been suitably cleaned.
- the verification step is carried out following the receipt of a command to carry out a cleaning of the boiler, and the method can provide to automatically deactivate the signaling means when the verification step gives a positive outcome while, in the opposite case, it provides to keep the signaling means active.
- the verification step is carried out downstream of the receipt of a command to deactivate the signaling means, and the method can provide to keep the signaling means deactivated when the verification step gives a positive outcome and activate them again immediately after the verification step in the event of a possible negative outcome.
- the at least one first parameter comprises an effective heating rate of the container and the at least one second parameter comprises a minimum heating rate of the container.
- the verification step provides to:
- the minimum heating rate can be a value defined in the design phase and stored in a storage module.
- the minimum heating rate is comprised between about 0.5 and 8 °C/s, preferably between 1 and 2.5 °C/s.
- the at least one first parameter comprises an effective heating time of the container and the at least one second parameter comprises a maximum heating time of the container.
- the verification step provides to:
- the comparison temperature and the maximum heating time can be values defined in the design phase and stored in a storage module.
- the comparison temperature is comprised between 25 and 150 °C, preferably between about 40-60 °C
- the maximum heating time is comprised between 5 and 120 seconds, preferably between about 30-50 seconds.
- the method if the effective heating rate is greater than or equal to the minimum heating rate, the method provides to deactivate the signaling means and/or to keep them deactivated.
- the method if the effective heating time is less than or equal to the maximum heating time, the method provides to deactivate the signaling means and/or to keep them deactivated.
- the method if the effective heating time is less than or equal to the maximum heating time, and if the effective heating rate is greater than or equal to the minimum heating rate, the method provides to deactivate the signaling means and/or to keep them deactivated.
- the present invention also concerns a boiler comprising a container for containing water, heating means associated with the container and signaling means configured to signal to a user the need to clean the container.
- the boiler comprises at least one temperature sensor associated with the container and a control unit connected to the temperature sensor, to the signaling means and to the heating means, and configured to carry out a control method in accordance with the present invention.
- the boiler comprises a storage module in which reference values are stored for one or more parameters chosen from a minimum heating rate, a comparison temperature and a heating time of the boiler.
- - fig. 1 is a schematic representation of a boiler in accordance with an embodiment of the present invention.
- a boiler 10 according to the present invention is configured to be connected to a user device in order to supply the latter with heated water or steam.
- the user device to which the boiler 10 can be connected can be any user device whatsoever that requires a feed of heated water or steam to operate, such as, for example, an iron, a beverage machine, steamers for cooking food, steam ovens, or similar and comparable devices.
- the boiler 10 comprises a container 11 for containing the water to be heated, formed by one or a plurality of walls 12 attached together in a hermetic manner and defining an internal containing volume 13.
- a feed aperture 15 that allows the insertion of the water into the container 11
- a discharge aperture 16 that allows the discharge of the water from the container 11
- a delivery aperture 17 configured to be connected to the user device (not shown) and from which, during use, the heated water or water vapor is delivered.
- the feed aperture 15 and the discharge aperture 16 are both closed by a respective cap configured to keep the container 11 hermetically closed.
- the boiler 10 comprises heating means 21 associated with the container 11 and configured to heat the water contained therein to a desired temperature.
- the heating means 21 are attached to the external surface of a wall 12 of the container 11 .
- the disposition of the heating means 21 may be different from what is shown in the attached drawings.
- the heating means 21 can be disposed inside the container 11, or the heating means 21 can constitute a wall 12 of the container 11.
- the heating means 21 can be of the electric type and comprise one or more electrical resistances 22 suitable to heat, directly or indirectly, the water inside the container 11 by means of the Joule effect.
- the heating means 21 are commanded by a control unit 23 configured to manage their operation.
- the boiler 10 also comprises a temperature sensor 25 associated with the container 11 and configured to transmit an electric signal to the control unit 23 correlated to the temperature of the container 11 and/or of the water therein.
- the temperature sensor 25 is attached to the external surface of a wall 12 of the container 11.
- the disposition of the temperature sensor 25 can be different from what is shown in the attached drawings.
- the temperature sensor 25 can be attached to the internal surface of a wall 12 of the container 11 , or it can be disposed directly inside the container 11 , or it can even be associated with the heating means 21.
- the boiler 10 also comprises signaling means 26 configured to signal the need to perform a cleaning of the container 11.
- the signaling means 26 are connected to the control unit 23 which manages their operation.
- the signaling means 26 comprise at least one signaling element 27 which can be of any known type whatsoever.
- the signaling element 27 can be of the luminous type, such as an LED or a bulb, or of the acoustic type, such as a speaker, or of the vibration type, or a combination thereof.
- the signaling means 26 can comprise a communication module (not shown), for example of the Wi-Fi, Bluetooth, NFC or other type, configured to communicate with an external device, for example a smartphone, a tablet or suchlike on which a special software application is installed, in order to transmit to the latter a message indicating the need to wash the container 11.
- the control unit 23 also comprises a processing module 29 and a storage module 30, and it is also configured to carry out a control method of the boiler 10 according to the present invention, which will be described below.
- control method of the present invention comprises a signaling step S 1 in which the control unit 23 activates the signaling means 26 to signal to a user the need to clean the container 11.
- the activation of the signaling means 23 takes place, for example, after a predetermined time of use of the boiler 10, or after the passage of a certain amount of water inside the boiler 10 and/or of water or steam through the delivery aperture 17.
- the time of use and/or the amount of water can be monitored by means of suitable sensors or detection devices.
- the signaling means 26 can be activated by the control unit 23 when operating inefficiencies and/or anomalies of the boiler 10 are identified, which could be due to an accumulation of limescale in the container 11 of boiler 10.
- Such inefficiencies and anomalies can be identified by means of a process of monitoring the operation of the boiler 10, for example on the basis of a comparison between the actual operation of the boiler and a predefined operation thereof.
- a monitoring process could provide to compare a detected value of a heating time used to heat the water to a desired temperature with a predefined reference value, or compare the current temperature growth ramp with an ideal growth ramp and verify the extent of the deviation with respect to the respective reference value, although other methods may be used to determine a drop in efficiency of the boiler 10.
- the method also comprises a verification step S2 aimed at verifying whether the container 11 has been cleaned and allowing the signaling means 26 to be deactivated accordingly.
- the method provides to allow the deactivation of the signaling means 26 only when the verification step gives a positive outcome, that is, when it has been verified that a cleaning of the container 11 has been carried out.
- the method provides to prevent the deactivation of the signaling means 26 when the verification step gives a negative outcome.
- the user is not allowed to deactivate the signaling means 26 until it has been verified that the water container 11 has been suitably cleaned.
- the verification step S2 can be performed following receipt of a command to perform a cleaning of the boiler 10, and the method can provide to automatically deactivate the signaling means 26 when the verification step S2 gives a positive outcome, while in the opposite case it provides to keep the signaling means 26 active.
- the verification step S2 is performed downstream of the receipt of a command to deactivate the signaling means 26, which can therefore be momentarily deactivated.
- the method can provide to keep the signaling means 26 deactivated when the verification step S2 gives a positive outcome and to activate them again, immediately after the verification step S2, in the event of a possible negative outcome. That is to say that the signaling means 26 are reactivated without waiting for a predetermined time of use, or for the passage of a predetermined amount of water.
- the verification step S2 provides to detect at least one first parameter Pl correlated to the heating efficiency of the container 11 and to compare the first parameter Pl with at least one predetermined second parameter P2 stored in the control unit 23, in particular in the storage module 30.
- the heating efficiency of the container 11 is sufficient and the container 11 is therefore clean, or at least does not need to be cleaned. Instead, if the comparison between the two parameters Pl, P2 gives a negative outcome, then the heating efficiency of the container 11 is not sufficient and the container 11 needs to be cleaned, therefore the signaling means 26 remain active or are promptly reactivated.
- the first parameter Pl detected in the verification step S2 is an effective heating rate V 1 and the second parameter P2 is a minimum heating rate V2, in particular defined in the design phase.
- the verification step S2 provides a heating sub-step S2.1 in which the control unit 23 activates the heating means 21 and a sampling sub-step S2.2, parallel to the heating sub-step S2.1, in which the control unit 23 records data pairs in the storage module 30, each of which comprises a temperature T detected by the temperature sensor 25 and the time instant H in which the temperature T was detected.
- the verification step S2 comprises a further processing sub-step S2.31 performed after a certain control time C from the start of the heating S2.1 and the sampling S2.2 sub-steps, in which the processing module 29 processes the recorded data pairs and calculates the effective heating rate V 1.
- control time C is comprised between 0.5 and 60 seconds, preferably about 5-10 seconds.
- control time C may be about 8 seconds.
- the effective heating rate can be calculated as:
- the verification step S2 also provides a comparison step S2.41 in which the control unit 23 compares the effective heating rate V 1 with the minimum heating rate V2.
- the minimum heating rate V2 is comprised between 0.5 and 8 °C/s, preferably between 1 and 2.5 °C/s.
- the minimum heating rate can be 1.5 °C/s.
- the verification step S2 gives a positive outcome if the effective heating rate VI is greater than the minimum heating rate V2, and it gives a negative outcome if the effective heating rate VI is less than the minimum heating rate V2.
- the method also provides a deactivation step S3 in which the control unit 23 deactivates the signaling means 26, or keeps them deactivated.
- the deactivation step S3 can also provide to reset and restart the monitoring of a predetermined time of use, or of the passage of a predetermined amount of water in order to correctly reactivate the signaling means 26.
- the method provides to return to the signaling step S 1 and iterate the verification step S2 until the comparison step S2.41 gives a positive outcome.
- the effective heating rate VI is:
- the first parameter Pl detected in the verification step S2 is an effective heating time Hl and the second parameter P2 is a maximum heating time H2.
- the verification step S2 provides a heating sub-step S2.1 in which the control unit 23 activates the heating means 21 and a sampling sub-step S2.2, parallel to the heating sub-step S2.1, in which the control unit 23 records data pairs in the storage module 30, each of which comprises a temperature T detected by the temperature sensor 25 and the time instant H in which the temperature T was detected.
- the heating sub-step S2.1 and the sampling sub-step S2.2 as above continue until the temperature T detected by the sensor 25 reaches a predetermined comparison temperature E.
- the comparison temperature is comprised between 25 and 150 °C, preferably between 40-60 °C.
- the comparison temperature E is about 50 °C.
- the verification step S2 also provides a reading sub-step S2.32 of the effective heating time Ell, which corresponds to the time elapsed from the activation of the heating means 21 to the comparison temperature E being reached.
- the verification step S2 also provides a comparison sub-step S2.42 in which the control unit 23 compares the effective heating time Hl with the maximum heating time H2.
- the maximum heating time H2 is comprised between 5 and 120 seconds, preferably between 30-50 seconds.
- the maximum heating time H2 is 40 seconds.
- the verification step S2 gives a positive outcome if the effective heating time Hl is less than the maximum heating time H2, and gives a negative outcome if the effective heating time Hl is greater than the maximum heating time H2. If the comparison gives a positive outcome, the method also provides a deactivation step S3 in which the control unit 23 deactivates the signaling means 26, or keeps them deactivated, possibly causing the monitoring of a predetermined time of use, or of the passage of a predetermined amount of water to be reset and restarted. On the other hand, if the comparison gives a negative outcome, the method provides to return to the signaling step S 1 and iterate the verification step S2 until the comparison step S2.41 gives a positive outcome.
- the effective heating time Hl is 39 s.
- the method provides to carry out both a verification step S2 as in the first embodiment, and also a verification step S2 as in the second embodiment.
- the verification step provides a processing step S2.33 in which the time instant H is read and the effective heating rate V 1 in correspondence with this time instant H is calculated.
- the verification step S2 also provides a comparison sub-step S2.43 in which the control unit 23 compares the time instant H in which the effective heating rate VI has been calculated, and which corresponds to the effective heating time Hl to reach a given temperature, with the maximum heating time H2, and in which the control unit 23 compares the effective heating rate V 1 with the minimum heating rate V2.
- the verification step S2 gives a positive outcome if the effective heating rate VI is greater than the minimum heating rate V2 and the time instant H in which the effective heating rate V 1 was calculated is less than the maximum heating time H2.
- the method also provides a deactivation step S3 in which the control unit 23 deactivates the signaling means 26.
- the method provides to return to the signaling step S 1 and iterate the verification step S2 until the comparison step S2.44 gives a positive outcome.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Cookers (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23801018.5A EP4591009A1 (en) | 2022-09-23 | 2023-09-21 | Control method for a boiler and corresponding boiler |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT102022000019563A IT202200019563A1 (en) | 2022-09-23 | 2022-09-23 | CONTROL PROCEDURE FOR A BOILER AND RELATED BOILER |
| IT102022000019563 | 2022-09-23 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024062510A1 true WO2024062510A1 (en) | 2024-03-28 |
Family
ID=84370392
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IT2023/050215 Ceased WO2024062510A1 (en) | 2022-09-23 | 2023-09-21 | Control method for a boiler and corresponding boiler |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP4591009A1 (en) |
| IT (1) | IT202200019563A1 (en) |
| WO (1) | WO2024062510A1 (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6236321B1 (en) * | 2000-10-25 | 2001-05-22 | Honeywell International Inc. | Clean out alert for water heaters |
| US7167813B2 (en) * | 2005-01-31 | 2007-01-23 | Honeywell International Inc. | Water heater performance monitoring system |
| GB2429124A (en) * | 2005-08-11 | 2007-02-14 | Otter Controls Ltd | Scale detection on water heating elements |
| US20150144074A1 (en) * | 2013-11-26 | 2015-05-28 | Noritz Corporation | Water heating apparatus |
| WO2020003333A1 (en) * | 2018-06-27 | 2020-01-02 | De' Longhi Appliances S.R.L. Con Unico Socio | Method to control and clean a boiler |
-
2022
- 2022-09-23 IT IT102022000019563A patent/IT202200019563A1/en unknown
-
2023
- 2023-09-21 EP EP23801018.5A patent/EP4591009A1/en active Pending
- 2023-09-21 WO PCT/IT2023/050215 patent/WO2024062510A1/en not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6236321B1 (en) * | 2000-10-25 | 2001-05-22 | Honeywell International Inc. | Clean out alert for water heaters |
| US7167813B2 (en) * | 2005-01-31 | 2007-01-23 | Honeywell International Inc. | Water heater performance monitoring system |
| GB2429124A (en) * | 2005-08-11 | 2007-02-14 | Otter Controls Ltd | Scale detection on water heating elements |
| US20150144074A1 (en) * | 2013-11-26 | 2015-05-28 | Noritz Corporation | Water heating apparatus |
| WO2020003333A1 (en) * | 2018-06-27 | 2020-01-02 | De' Longhi Appliances S.R.L. Con Unico Socio | Method to control and clean a boiler |
Also Published As
| Publication number | Publication date |
|---|---|
| EP4591009A1 (en) | 2025-07-30 |
| IT202200019563A1 (en) | 2022-12-23 |
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